WO2024039967A1 - Sac refermable avec polymère inélastique déformable - Google Patents

Sac refermable avec polymère inélastique déformable Download PDF

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Publication number
WO2024039967A1
WO2024039967A1 PCT/US2023/071483 US2023071483W WO2024039967A1 WO 2024039967 A1 WO2024039967 A1 WO 2024039967A1 US 2023071483 W US2023071483 W US 2023071483W WO 2024039967 A1 WO2024039967 A1 WO 2024039967A1
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WO
WIPO (PCT)
Prior art keywords
resealable bag
layer
bag
resealing
resealable
Prior art date
Application number
PCT/US2023/071483
Other languages
English (en)
Inventor
Pascal Diego Valerio
Hugo Miguel Lisboa Oliveira
Original Assignee
T12 Llc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US17/888,911 external-priority patent/US20220388726A1/en
Application filed by T12 Llc filed Critical T12 Llc
Publication of WO2024039967A1 publication Critical patent/WO2024039967A1/fr

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D33/00Details of, or accessories for, sacks or bags
    • B65D33/16End- or aperture-closing arrangements or devices
    • B65D33/30Deformable or resilient metal or like strips or bands

Definitions

  • Patent No.3,822,441 to Paxton a plastic clip with a narrow opening and an internal aperture is wrapped around the neck of a flexible bag.
  • these non-integrated closing mechanisms often do not function properly and break throughout the life of the items being stored, are easy to lose, and do not always prevent the items from spilling out of the flexible packaging.
  • Attorney Docket No.72532-53 [0006] It is also known to include an integrated closing mechanism with flexible packaging.
  • an elongate male member extends transversely across a mouth of a bag and connects to a female member. A portion of the bag is maintained in a closed position when the male and female members are pressed together.
  • a pressure-sensitive adhesive disposed on a flap adjacent an opening of a bag is used to maintain a flexible package in a closed position.
  • these integrated closing mechanisms are often expensive to manufacture, ineffective or faulty, and can be difficult or cumbersome for kids, elderly people, and the general population to use.
  • the resealable bag is easy-to-use and adaptable throughout the life of the items being stored.
  • a resealable bag that is easy-to-use, adaptable throughout the life of the items being stored, and that includes an integrated, low-cost closing mechanism that effectively maintains the resealable bag in a closed position, has surprisingly been discovered.
  • a resealable bag includes a main body and at least one flexible member that is one of attached to the main body, disposed on the main body, and embedded in the main body. The resealable bag is selectively positionable between an open, unsealed position and a closed, sealed position.
  • a system for manufacturing a resealable bag includes a dispensing mechanism adapted to dispense a panel of flexible material and a machine adapted to form the panel of flexible material into the resealable bag.
  • the resealable bag has a main body and a flexible member that is one of attached to the panel of flexible material, disposed on the panel of flexible material, and embedded in the panel of flexible material.
  • a method of manufacturing a resealable bag includes the steps of providing a panel of flexible material and manipulating the panel of flexible material into the resealable bag.
  • the resealable bag has a main body and a flexible member that is one of attached to the panel of flexible material, disposed on the panel of flexible material, and embedded in the panel of flexible material.
  • a resealable bag includes a main body including a resealing layer. The resealable bag is selectively positionable between an open, unsealed position and a closed, rolled, and sealed position.
  • a method of manufacturing a resealable bag includes a first step of providing a panel of flexible material with a resealing layer including a polymer formed out of an oil, a chain extender, a biodegradable polymer, and a cross linking agent.
  • the second step includes manipulating the panel of flexible material into the resealable bag.
  • an inelastic deformable polymer for a resealable bag includes an admixture of: an oil; a chain extender; a biodegradable polymer; and a cross linking agent.
  • FIG.1A is a rear perspective view of a resealable bag according to one embodiment of the present disclosure, the resealable bag in a closed, un-opened first position;
  • FIG.1B is a side perspective view of the resealable bag shown in FIG.1A, the resealable bag in a re-sealed, closed second position;
  • FIG.1C is a rear perspective view of the resealable bag shown in FIG.1A, the resealable bag in an unrolled and unsealed, open third position; Attorney Docket No.72532-53 [0020]
  • FIG.1D is a top elevational view of the resealable bag shown in FIG.1A, the resealable bag shown with a top section of a second end of the main body removed;
  • FIG.2 is a rear perspective view of a panel of the resealable bag shown in FIG.
  • FIG.3 is a side perspective view of a plurality of layers and a flexible member of a resealable bag according to another embodiment of the present disclosure
  • FIG.4 is a top perspective view of a flexible member of the resealable bag shown in FIG.1A
  • FIG.5 is a front perspective view of a resealable bag according to another embodiment of the present disclosure, the resealable bag shown with a section of the outer layer of the main body removed
  • FIG.6 is a front perspective view of a resealable bag according to another embodiment of the present disclosure, the resealable bag shown with a section of the outer layer of the main body removed
  • FIG.7 is a front perspective view of a resealable bag according to another embodiment of the present disclosure
  • FIG.8 is a rear perspective view of a panel of a resealable bag according to another embodiment of the present disclosure
  • FIG.8 is a rear perspective view of a panel of a
  • FIG.15 is a front perspective view of a resealable bag according to yet another embodiment of the present disclosure
  • FIG.16 is a rear perspective view of a panel of a resealable bag according to yet another embodiment of the present disclosure
  • FIG.17 is a side perspective view of a plurality of layers including an inelastic deformable polymer layer for a resealable and rollable bag according to yet another embodiment of the present disclosure
  • FIG.18 is a side perspective view of two layers of a resealable and rollable bag according to another embodiment of the present disclosure, with one of the layers being an inelastic deformable polymer layer
  • FIG.19 is a side perspective view of three layers of a resealable and rollable bag according to yet another embodiment of the present disclosure, with one of the layers being an inelastic deformable polymer layer
  • FIG.39 FIG.
  • first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer or section from another region, layer or section.
  • a resealable bag 100 including a main body 102 and at least one flexible member 104 is shown.
  • the resealable bag 100 may be used in a variety of different industries and for a variety of end uses. As non-limiting examples, the resealable bag 100 may be useful in industries including food and beverage, pet care, cosmetics, health and beauty, and pharmaceutical and healthcare, as well as for any appropriate consumer, household, and industrial products. Though the resealable bag 100 is shown throughout the drawings and described in the specification as a bag for snacks and other food items, it should be further appreciated that food storage is one non-limiting example in which the resealable bag 100 may be employed. A skilled artisan may select any other suitable application for the resealable bag 100, as desired.
  • aspects of the resealable bag 100 can be tailored by one skilled in the art as necessary to accommodate various sizes, shapes, and dimensions of the respective product(s) to be contained therein.
  • the resealable bag 100 may be any suitable shape, size, and configuration, as desired, and may not resemble a conventional bag according to certain embodiments.
  • pouches, sleeves, wraps, and other pliable product containers are contemplated in the present disclosure.
  • the dimensions of the resealable bag Attorney Docket No.72532-53 100 may be any suitable dimensions for the desired end use.
  • the resealable bag 100 may be scaled, as needed.
  • the main body 102 may be formed from a panel 106, as shown in FIGS.1A, 1B, 1C, 1D, and 2.
  • the panel 106 may be fabricated using any suitable material or materials, as dictated by the desired end use. As non-limiting examples, polymer films, paper, plastic, aluminum foil, cellulosic film, bioplastic film, polypropylene fabric, and any other materials adapted to enclose and maintain the integrity of the contents of the resealable bag 100 may be used.
  • the panel 106 may be fabricated using one material. In alternative embodiments, the panel 106 may be fabricated using a combination of materials.
  • the panel 106 may include a front panel section 108, a rear left panel section 110, and a rear right panel section 112.
  • the front panel section 108, rear left panel section 110, and rear right panel section 112 may be integral with one another or separate components that are permanently or removably connected to one another according to various embodiments of the present disclosure.
  • a skilled artisan may select any number of panel sections having any desirable shape, size, and configuration.
  • the panel 106 may include one or more layers 114.
  • any suitable number of layers 114 may be selected by a person of skill in the art.
  • Each layer 114 may be fabricated using one or more materials, and in certain embodiments including more than one layer 114, each layer 114 may be identical to one another or different according to various embodiments of the present disclosure.
  • the panel 106 may be formed using two layers 114, an inner layer 116 and an outer layer 118.
  • the panel 106 may include a plurality of layers 114.
  • Suitable materials may include, but are not limited to sealant, thermoplastic resins such as biaxially oriented polypropylene (BOPP) and low-density polyethylene (LDPE), metalized biaxially oriented polypropylene (MET BOPP), paper, synthetic paper, overprint varnish (OPV), plastic, polymer films, aluminum foil, cellulosic film, bioplastic film, polypropylene fabric, Surlyn ® , and any other suitable material.
  • thermoplastic resins such as biaxially oriented polypropylene (BOPP) and low-density polyethylene (LDPE), metalized biaxially oriented polypropylene (MET BOPP), paper, synthetic paper, overprint varnish (OPV), plastic, polymer films, aluminum foil, cellulosic film, bioplastic film, polypropylene fabric, Surlyn ® , and any other suitable material.
  • the Attorney Docket No.72532-53 panel may include a layer of OPV varnish 120, a layer of synthetic paper l22, a layer of LDPE 124, a layer of MET BOPP 126, and a layer of sealant 128, as non-limiting examples. Any suitable number and combination of layers 114 may be selected to form the panel 106, as desired, using any suitable materials.
  • the main body 102 may include one or more seals 130 according to various embodiments of the present disclosure. Each seal 130 is adapted to, in combination with the panel 106, form the main body 102 of the resealable bag 100 and contain the contents of the resealable bag 100.
  • the one or more seals 130 may be broken by a user to access the contents of the resealable bag 100.
  • the main body 102 may include one or more fin seals, lap seals, heat seals, or any other suitable types of seals, as non-limiting examples.
  • a skilled artisan may select any suitable number of seals 130, orientation of seals 130, for example, vertical and horizontal, and type or combination of types of seals 130 for the resealable bag 100, as desired.
  • Each seal 130 may be formed using any suitable adhesive, glue, or other bonding agent or mechanism, as non-limiting examples, or any combination thereof.
  • the combination of the panel 106 and the one or more seals 130 may form a square, tubular, vertically rectangular, horizontally rectangular, or any other geometrically shaped main body 102 of the resealable bag 100.
  • the present disclosure contemplates any variety of shapes, sizes, and configurations for the resealable bag 100, as determined by a person skilled in the art.
  • the at least one flexible member 104 may be fabricated from any suitable flexible material or combination of materials according to various embodiments of the present disclosure.
  • the flexible material may be malleable such that the user of the resealable bag 100 is able to position the at least one flexible member 104 in a deformed shape 132, as needed.
  • the flexible material may also be sufficiently rigid so as to maintain the deformed shape 132.
  • the at least one flexible member 104 will maintain the deformed shape 132 until the user repositions the at least one flexible member 104.
  • the at least one flexible member 104 may be any shape and size, as determined by one of skill in the art. Additionally, the dimensions of the at least one flexible member 104 may be any suitable dimensions for the desired end use. A person skilled in the art may select any desired length, width, malleability, and configuration for the at least one flexible member 104 based on the specifications of the main body 102 of the resealable bag 100 and, if needed, Attorney Docket No.72532-53 the contents of the resealable bag 100.
  • the number of flexible members 104 and the placement and positioning of the flexible members 104 within or on the main body 102 of the resealable bag 100 may be selected by one skilled in the art and scalable to the desired end use.
  • a resealable bag 100 having a larger main body 102 or that is made using a thicker material may require additional flexible members 104 or flexible members 104 that are larger in size, for example, compared to a resealable bag 100 having a smaller main body 102.
  • the at least one flexible member 104 may be a tin tie, and the flexible material may be galvanized steel wire.
  • the at least one flexible member 104 may include one or more non-flexible materials in combination with one or more flexible materials.
  • the at least one flexible member 104 may be a layer 114 of flexible material, or a layer 114 of flexible material including at least one flexible member 104.
  • a malleable material such as aluminum foil, as a non-limiting example, or any other suitable material or combination of materials may be used, as determined by one of skill in the art.
  • a first end 134 of the panel 106 may be adapted to overlap a second end 136 of the panel 106 to form a vertical seal 138.
  • the main body 102 may also include a bottom seal 142 and a top seal 144.
  • the panel 106, in combination with the vertical seal 138, bottom seal 142, and top seal 144, is adapted to keep the contents properly stored prior to the user breaking one or more of the seals 130, for example, the top seal 144.
  • the flexible member 104 may be disposed on one or both of the first end 134 and the second end 136 of the panel 106. In certain embodiments, the flexible member 104 may be held in place once the vertical seal 138 is formed, for example, in a cavity 140 formed by the vertical seal 138. Alternatively, in certain embodiments, the flexible member 104 may be integral with or permanently or removably connected to one or both of the first end 134 Attorney Docket No.72532-53 and the second end 136 of the panel 106 before or when the vertical seal 138 is formed. A skilled artisan may use any suitable means for affixing and securing the flexible member 104 to the main body 102 of the resealable bag 100, as desired.
  • the flexible member 104 may be affixed to the outside of the vertical seal 138. In certain alternative embodiments, more than one flexible member 104 may be affixed to the inside or the outside of the vertical seal 138. In alternative embodiments, more than one flexible member 104 may be disposed across a length 146 of the resealable bag 100, as shown in FIGS, 5 and 6, a width 148 of the resealable bag 100, or within one or more seals 130 at the front, rear, top, bottom, or sides of the resealable bag 100. [0058] In another embodiment of the present disclosure, with renewed reference to FIGS.
  • At least one flexible member 104 may be disposed between one or more layers 114 of the main body 102 of the resealable bag 100.
  • the resealable bag 100 may have at least one flexible member 104 disposed between the inner layer 116 and the outer layer 118 such that the at least one flexible member 104 is sandwiched between at least the inner layer 116 and the outer layer 118.
  • additional layers 114 may be disposed next to one or both of the inner layer 116 and the outer layer 118, as desired.
  • Any suitable number of flexible members 104 in any desired shape and size may be used.
  • any suitable material or combination of materials may be used for the flexible members 104.
  • the flexible members 104 may be arranged in any desirable position or configuration, as determined by one of skill in the art.
  • the desired end use of the resealable bag 100, the contents being stored, and the size and the material of the resealable bag 100, for example, may be used to determine the type, number, and configuration of the flexible members 104.
  • the at least one flexible member 104 may be held in place using glue or any other adhesive or other bonding agent, as non-limiting examples. In a more particular embodiment, the at least one flexible member 104 may be held in place by lamination between layers 114 of the main body 102 of the resealable bag 100.
  • the at least one flexible member 104 may be disposed in one or more cavities (not shown) formed between layers 114 of the main body 102 of the resealable bag 100.
  • the at least one flexible member 104 may be secured to the main body 102 of the resealable bag 100 using adhesive or lamination between two or more layers 114, one or more cavities or seals 130, or any combination of securing means.
  • Attorney Docket No.72532-53 The at least one flexible member 104 may be integral with or permanently or removably connected to one or more layers 114 of the resealable bag 100.
  • the at least one flexible member 104 may be positioned and repositioned by the user throughout the life of the resealable bag 100. In certain alternative embodiments, the at least one flexible member 104 may be affixed to the outside of the resealable bag 100 or the inside of the resealable bag 100. [0061] The at least one flexible member 104 may be oriented vertically, horizontally, diagonally, or in any other suitable orientation, as well as any combination of suitable configurations, as determined by one of skill in the art.
  • the at least one flexible member 104 may extend across the entire length 146 or the entire width 148 of the resealable bag 100. In other embodiments, the at least one flexible member 104 may extend from the top seal 144 to the bottom seal 142 of the resealable bag 100, as shown in FIG.6, from the bottom seal 142 to the top of the resealable bag 100, as shown in FIG.5, or any other desired length. In certain embodiments having multiple flexible members 104, the flexible members 104 may be identical to one another. In certain alternative embodiments having multiple flexible members 104, the flexible members 104 may have variable sizes, shapes, and configurations, and may also be made from the same or different material or materials.
  • the at least one flexible member 104 may be disposed in a sealant layer 128 of the main body 102. In yet another more particular embodiment, the at least one flexible member 104 may be embedded in a thermoplastic sheet layer 114. [0063] In yet another more particular embodiment, the at least one flexible member 104 may be a flexible resealing layer 150 fabricated from one or more malleable materials. Accordingly, the resealing layer 150 may retain a shape upon being manipulated by the user. As one non-limiting example, aluminum foil may be used. The resealing layer 150 may be disposed between two or more layers 114.
  • the resealing layer 150 may be the inner layer 116 of the resealable bag 100 or the outer layer 118 of the resealable bag 100, according to various embodiments of the present disclosure.
  • the main body 102 may be fabricated using one layer 114, the resealing layer 150.
  • the resealing layer 150 may be a sheet of thermoplastic material with at least one flexible member 104 embedded therein, according to various embodiments of the present disclosure.
  • the resealing layer 150 may be a sealant layer 128 embedded with at least one flexible Attorney Docket No.72532-53 member 104.
  • the resealing layer 150 and the at least one flexible member 104 may be in a diamond lattice pattern 152, for example, as shown in FIGS.7- 9.
  • the resealing layer 150 may be a layer 114 of flexible material that may be embedded with at least one flexible member 104.
  • the resealing layer 150 may be sandwiched between layers 114 of the main body 102.
  • the resealing layer 150 may be disposed between a layer of BOPP 156 and a layer of LDPE 124.
  • the resealing layer 150, the layer of BOPP 156, and the layer of LDPE 124 may be further sandwiched between a layer of Surlyn® 154 and a layer of MET BOPP 126, as one non-limiting example of a main body 102.
  • a laminate aluminum foil may be applied to the panel 106 or a portion of the panel 106 such as the rear left panel section 110, the rear right panel section 112, or the front panel section 108, as non-limiting examples. It should be appreciated that any malleable material, in combination with other materials or alone, may be used to form a resealing layer 150 in the panel 106 or in a portion of the panel 106.
  • the resealing layer 150 may be disposed along the length 146 and the width 148 of the resealable bag 100.
  • the resealing layer 150 may extend the entire length 146 and width 148 of the panel 106 that forms the main body 102 of the resealable bag 100, as shown in FIG.7, or the resealing layer 150 may extend only a portion of the length 146 and the width 148 of the panel 106 that forms the main body 102 of the resealable bag 100.
  • the resealing layer 150 may be disposed spaced apart from a top and a bottom of the resealable bag 100, as shown in FIG.8.
  • the resealing layer 150 does not need to be disposed centrally along the length 146 or the width 148 of the resealable bag 100.
  • the resealing layer 150 may be disposed nearer to the top of the resealable bag 100 than the bottom of the resealable bag 100, as it is not necessary to reseal the bottom of the resealable bag 100 according to certain embodiments of the present disclosure.
  • the resealing layer 150 may be disposed in only the front panel section 108 or any other panel section. A skilled artisan may select any suitable placement for the resealing layer 150, as desired.
  • the resealable bag 100 includes a resealing layer 150 and at least one flexible member 104 disposed in the vertical seal 138 of the main body 102 of the resealable bag 100.
  • Attorney Docket No.72532-53 the resealable bag 100 includes a resealing layer 150 with at least one flexible member 104 disposed or embedded on the resealing layer 150, as shown in FIG.9.
  • the user may access the resealable bag 100 in a closed, un-opened first position 158.
  • the user may open the resealable bag 100, breaking one or more of the seals 130, in order to gain access to the contents of the resealable bag 100 through an opening 160.
  • the user may close the resealable bag 100 and store the contents of the resealable bag 100 for a period of time. To do so, the user may roll or fold the resealable bag 100 thereby closing the opening 160. The roll or fold positions the at least one flexible member 104 in the deformed shape 132.
  • the at least one flexible member 104 maintains the deformed shape 132, thereby, holding the resealable bag 100 in a re-sealed, closed second position 162.
  • the user may unroll or unfold the at least one flexible member 104 of the resealable bag 100, thereby placing the resealable bag 100 in an unrolled and unsealed, open third position 164, as shown in FIG.1C, such that the user may gain access to the contents of the resealable bag 100 through the opening 160 again.
  • the resealable bag 100 is selectively positionable between the unrolled and unsealed, open third position 164 and the re- sealed, closed second position 166. Accordingly, even where the resealable bag 100 is shaken, jostled, or flipped upside down, the at least one flexible member 104 will hold the resealable bag 100 in the re-sealed, closed second position 162, as desired.
  • the resealable bag 100 may be repeatedly opened and closed, as desired.
  • the flexible material of the at least one flexible member 104 allows for repeated deformations without a reduction in strength. Accordingly, the user may place the resealable bag 100 in the re-sealed, closed second position 162 at any level along the bag allowing the resealable bag 100 to be automatically sealed at any level.
  • the at least one flexible member 104 allows the resealable bag 100 to be repeatedly sealed and unsealed as desired without the use of an additional closing or sealing mechanism.
  • the resealable bag 100 may be roll-up, folded, and closed easily and quickly.
  • At least one flexible member 104 may be positioned vertically, horizontally, or in any other suitable orientation and Attorney Docket No.72532-53 adaptable to any amount of contents within the resealable bag 100.
  • the resealable bag 100 may be sealed at any level.
  • the at least one flexible member 104 may allow the resealable bag 100 to be “self-locking,” such that no additional clip or tie is needed to reseal and keep the resealable bag 100 closed.
  • the at least one flexible member 104 may be cut or torn by the user.
  • a system 200 and method for manufacturing the resealable bag 100 may include an automated machine 202.
  • a form fill sealing machine may be used to form the main body 102 of the resealable bag 100.
  • the resealable bag 100 may have various configurations such as pillow, gusset, box bottom, or pouch, as non-limiting examples.
  • the system 200 may also include a spool 204 or other device suitable for delivering or dispensing the at least one flexible member in communication with the automated machine 202.
  • the spool 204 may include at least one flexible member 104 that is directly fed into a seal 130 formed in the main body 102 of the resealable bag 100 by the automated machine 202.
  • the spool 204 may be in electrical communication with a control unit (not shown), and the spool 204 and the control unit may be designed and retrofitted to a vertical form fill sealing machine, a horizontal form fill sealing machine, or any other suitable automated machine 202, per individual machine schematics, as desired.
  • any suitable applicator or retrofitted component may be added to or included with the automated machine 202.
  • any suitable automated machine 202 used to manufacture a resealable bag 100 and any suitable mechanism for delivering the at least one flexible member 104 to the automated machine 202 may be used.
  • more than one spool 204 and more than one flexible member 104 may be used with the automated machine 202.
  • a direct vertical feed of the at least one flexible member 104 to a fin, lap, or other seal 130 may be either continuous or registered, as non-limiting examples.
  • the system 200 and method may be used on all sealant-type applications. It should be appreciated that the system 200 and method is not necessarily machine-dependent, and any suitable machine that produces a resealable bag 100 having one or more seals 130, cavities, adhesives, or other means for connecting to the at least one flexible member 104 may also be employed.
  • any suitable automated machine 202 creating a seal 130 in combination with any suitable means for feeding the at least one flexible member 104 into the seal 130, in any direction, as desired, may be used within the scope of the present disclosure.
  • the spool 204 may directly feed the at least one flexible member 104 between two or more layers 114 of the main body 102 of the resealable bag 100 prior to any seals 130 being formed such that the at least one flexible member is disposed between, embedded in laminated between, or otherwise secured between at least two layers 114 of the resealable bag 100.
  • a system may include an automated machine 202 used to form the main body 102 of the resealable bag 100 and a roll 300 of flexible material, as shown in FIG.11, used to form the panel 106 that is formed into the main body 102 of the resealable bag 100.
  • the roll 300 of flexible material used to form the panel 106 may include more than one layer, and the at least one flexible member 104 may be disposed on or in between one or more of the layers 114 that make up the panel 106 of the resealable bag 100.
  • the roll 300 of flexible material used to make the panel 106 may include a flexible resealing layer 150 fabricated from one or more malleable materials.
  • a flexible resealing layer 150 fabricated from one or more malleable materials.
  • aluminum foil may be used.
  • the resealing layer 150 may be disposed between two or more layers 114 included in the panel 106.
  • the resealing layer 150 may be the inner layer 116 of the resealable bag 100 or the outer layer 118 of the resealable bag 100, according to various embodiments of the present disclosure.
  • the main body 102 may be fabricated from a single layer 114 that is the resealing layer 150.
  • the resealing layer 150 may be a sheet of thermoplastic material with at least one flexible member 104 embedded therein, according to various embodiments of the present disclosure. In certain alternative embodiments, the resealing layer 150 may be a Attorney Docket No.72532-53 sealant layer 128 with at least one flexible member 104 disposed or embedded on the sealant layer 128. [0073]
  • the roll 300 of flexible material used to form the panel 106 may be automatically fed into the automated machine 202 and around a tube 168, for example, a cone-shaped tube 168, as a non-limiting example. The tube 168 may then form the main body 102 of the resealable bag 100 by wrapping the panel 106 around the tube 168 and forming the necessary seals 130.
  • the contents Prior to forming a final seal 130, the contents may be distributed into the resealable bag 100.
  • the roll 300 of flexible material used to form the panel may be used in the system 200 and method for manufacturing the resealable bag 100 shown in FIG.10.
  • the resealable bag 100 may include both a resealing layer 150 and at least one flexible member 104 disposed in a seal 130 disposed on the main body 102 of the resealable bag 100, as shown in FIG.8.
  • the dispensing mechanism may produce the panel 106 of flexible material having a flexible member 104 that is one of attached to the flexible material of the panel 106, disposed on the flexible material of the panel 106, and embedded in the flexible material of the panel 106.
  • the panel 106 of flexible material may be premanufactured to include the flexible member 104 that is one of attached to the flexible material of the panel 106, disposed on the flexible material of the panel 106, and embedded in the flexible material of the panel 106.
  • a spool 204 or any other suitable dispensing mechanism may be included in the system for manufacturing a resealable bag 100.
  • the spool 204 is adapted to dispense the flexible member 104 such that the flexible member 104 is one of attached to the flexible material of the panel 106, disposed on the flexible material of the panel 106, and embedded in the flexible material of the panel 106 when the panel 106 of flexible material is formed into the resealable bag 100 by the automated machine 202.
  • a method 400 of making a resealable bag 100 includes a first step 402 of providing a panel 106 of flexible material.
  • the method 400 further Attorney Docket No.72532-53 includes a second step 404 of manipulating the panel 106 into a resealable bag 100.
  • the first step 402 of providing the panel 106 of flexible material may be accomplished by a step 401 of either manufacturing the panel 106 by one of attaching a flexible member 104 to the flexible material of the panel 106, disposing the flexible member 104 on the flexible material of the panel 106, and embedding the flexible member 104 in the flexible material of the panel 106, or by obtaining the panel 106 of flexible material premanufactured with the flexible member 104 one of attached to the flexible material of the panel 106, disposed on the flexible material of the panel 106, and embedded in the flexible material of the panel 106.
  • attaching the flexible member 104 to the panel 106, disposing the flexible member 104 on the panel 106, and embedding the flexible member 104 in the panel 106 may be accomplished by various means including, but not limited to, employment of the system 200 as described herein. It should be appreciated that the flexible member 104 may be installed on or in the resealable bag 100 during the second step 404 while the panel 106 of flexible material is being manipulated to form the resealable bag 100.
  • the second step 404 may include a step 405 of one of attaching the flexible member 104 to the flexible material of the panel 106, disposing the flexible member 104 on the flexible material of the panel 106, and embedding the flexible member 104 in the flexible material of the panel 106 during formation of the resealable bag 100.
  • the main body 102 of the resealable bag 100 may be formed from a panel 106 having a resealing layer 150. The resealable bag 100 is selectively positionable between an open, unsealed position, and a closed, sealed position.
  • the resealing layer 150 When the resealable bag is in the closed, sealed position, the resealing layer 150 is in a deformed shape.
  • the resealable bag 100 is formed of nonmetallic materials.
  • the resealing layer 150 may be formed from an inelastic deformable polymer 170. Additionally, the resealing layer 150 may not include any metal. It should be appreciated that the absence of metal may be important for recyclability of the resealable bag 100. In particular, since resealable bag 100 is formed of nonmetallic materials, all of the components may be processed together by a recycling facility, or composted, as desired.
  • the resealable bag 100 may also be provided in the form of a bag, a pouch, or any other sealable, polymers, materials, and container suitable for storage of food stuffs known to those of skill in the art including, as non- Attorney Docket No.72532-53 limiting examples: stand up pouches; gusted pouches including a side gusset, bottom gusset, and combinations thereof; pillow pouches; three-side seal pouches; liquid pouch packaging; flat bottom bags; flat barrier bags; spouted pouches; flat bottom-flexible box bags; rollstock; kraft pouches; vacuum pouches; window pouches; zipper pouches; paper pouches; standcap inverted pouches; wicket pouches; heat seal pouches; retort pouches; fitment pouches; narrow web flexible packaging; and combinations thereof.
  • the inelastic deformable polymer 170 may be formed by combining into an admixture a vegetable oil, a chain extender, a biodegradable polymer, and a crosslinking agent.
  • the combination of these ingredients may be mixed at about 50oC for about 5 minutes to form an intermediate product.
  • the intermediate product may then be cured.
  • the curing may take place at about 80oC for about 7 days.
  • the inelastic deformable polymer 170 may be cast into a tray with a desired thickness prior to curing.
  • the inelastic deformable polymer 170 may be exposed to a combination of pressure and/or weight, for example, in order to facilitate casting the inelastic deformable polymer 170.
  • the inelastic deformable polymer 170 may be cured more quickly using a rotary evaporator.
  • the inelastic deformable polymer 170 may be subjected to heat and/or a vacuum during the curing process.
  • the inelastic deformable polymer 170 may be formed into a resealing layer 150 with a thickness between about 5 microns to about 2.0 millimeters.
  • the inelastic deformable polymer 170 may be formed into a resealing layer 150 with a thickness between about 25 microns to about 1.0 millimeters.
  • the inelastic deformable polymer 170 may be light, easy to manipulate, and exhibit shape fixity.
  • shape fixity is defined herein as a Attorney Docket No.72532-53 property of a material which enables the material to retain a deformed shape.
  • shape fixity is inverse to the shape recovery of the inelastic deformable polymer 170, with the shape recovery preferably being either completely, or nearly, nonexistent.
  • the inelastic deformable polymer 170 is able to be reshaped and maintain the deformed shape, allowing the resealable bag 100 to be opened and closed by the user via a manual rolling or folding the resealing layer 150 of the resealable bag 100.
  • shape fixity may be affected by high temperatures which may break down the inelastic deformable polymer 170.
  • the shape fixity is selected for the inelastic deformable polymer 170 so that there is substantially no shape recovery of the inelastic deformable polymer 170 at temperatures below 50°C.
  • the inelastic deformable polymer 170 may continue to exhibit shape fixity at temperatures below 80°C. Although these particular shape fixity characteristics for the inelastic deformable polymer 170 are believed to be especially suitable, other suitable shape fixity characteristics may also be selected by one skilled in the art within the scope of the present disclosure. [0082] As described hereinabove, the inelastic deformable polymer 170 may be deformed and fixed into a temporary shape, and then returned to the original shape.
  • the polymer may be formed from various suitable materials known to those of skill in the art including , as non-limiting examples, certain oils, biodegradable polymers, chain extenders, and crosslinking agents.
  • the polymer may be formed from oils, such as vegetable oils including but not limited to: avocado; Brazil nut; Canola; Coconut; Corn; Cottonseed; Castor; Flaxseed/linseed; Grape seed; Hemp seed; Olive; Palm; Peanut; Rice bran oil; High-oleic safflower oil; Sesame; Soybean; Walnut oil; Sunflower; Cottonseed; Palm; and combinations thereof. Other suitable amounts and types of oils may also be employed, as desired.
  • oils such as vegetable oils including but not limited to: avocado; Brazil nut; Canola; Coconut; Corn; Cottonseed; Castor; Flaxseed/linseed; Grape seed; Hemp seed; Olive; Palm; Peanut; Rice bran oil; High-oleic safflower oil; Sesame; Soybean; Walnut oil; Sunflower; Cottonseed; Palm; and combinations thereof.
  • oils such as vegetable oils including but not limited to: Avocado; Brazil nut; Canola; Coconut; Corn; Cottonseed;
  • the polymer may be formed from biodegradable polymers including: Albumin; Alginate; Carrageenan; Casein; Chitosan; Collagen; Gelatin; Guar gum; Hyaluronan; Pectins; Poly (33-hydroxybutyric acid); Poly (adipic acid); Poly (dioxanone); Poly (lactic-coglycolic acid); Poly (sebacic acid); Poly(caprolactone); Poly(L-lactic acid); Polyamides; Polyanhydride; Polyester-amides; Polyglycolic acid; Polyorthoesters; Polyphosphoester; Polyols; Polyposphazenes; Starch; Whey; Cellulose; and combinations Attorney Docket No.72532-53 thereof.
  • the chain extenders may include: Ethylene glycol; Diethylene glycol; Propylene glycol; Dipropylene glycol; 1,4 Butanediol; 2-Methyl-1,3- propylene diol; N,-Bis(2-hydroxypropylaniline); Water; 1,4-Di(2-hydroxyethyl)hydroquinone; Diethanolamine; Triethanolamine; 1,1,1-Trimethylol propane; Glycerol; Dimethylol butanoic acid (DMBA); Hydrazine; Ethylene diamine (EDA); 1,4-Cyclohexane diamine; Isophorone diamine; 4,4′-Bis(sec-butylamine)dicyclohexylmethane; 4,4′-Bis(sec- butylamine)diphenylmethane; Diethylene glycol; Diethylene glycol; Propylene glycol; Dipropylene glycol; 1,4 Butanediol; 2-Methyl-1,
  • the crosslinking agents may include: 1-ethyl-3-(3- dimethylaminopropyl)carbodiimide ; Calcium chloride; Citric acid; Dextran dialdehyde; Epichlorohydrin; Genipin; Glutaraldehyde; Glyoxal; Hexamethylene diisocyanate (HDI) ; Isophorone diisocyanate (IPDI) ; Methyl isocyanate (MIC) ; Methylenebis(phenyl isocyanate)(MDI) ; N-hydroxysuccinimide (NHS); Naphthalene diisocyanate (NDI) ; Octylamine; SODIUM TRIMETAPHOSPHATE; Tannic acid; Toluene-2,4-diisocyanate (TDI) ; Tri polyphosphate; and combinations thereof.
  • the crosslinking agents may include: 1-ethyl-3-(3- dimethylaminopropyl)carbodiimide
  • the methods for preparing the inelastic deformable polymer 170 may also use other ingredients such as polymer raw materials, solvents, and polymerization precursors, as non-limiting examples. A skilled artisan may select the amounts and types of these other polymer raw materials, solvents, and polymerization precursors within the scope of the present disclosure [0088]
  • the inelastic deformable polymer 170 may be provided as a shape memory polymer, although it should be appreciated that suitable types of the inelastic deformable polymer 170 are not limited to shape memory polymers.
  • the inelastic deformable polymer 170 may also be configured to operate as a barrier for grease, oxygen, and moisture.
  • the inelastic deformable polymer 170 may be used as the inner layer 116 and adapted to come into contact with food stuffs.
  • the inelastic deformable polymer 170 may also be employed as an outer layer 118, thereby allowing the inelastic deformable polymer 170 to be printed on for packaging and aesthetic appeal.
  • the inelastic deformable polymer 170 may be employed as the resealing layer 150, with other suitable types of materials employed as the inner layer 116 and functioning as the grease barrier, and the outer layer 118 and functioning as a printable surface for marketing and advertising.
  • the resealing layer 150 may be combined with an outer layer 118, which together may be used to form the resealable and rollable bag 100.
  • the outer layer 118 may be especially configured to accept and retain printing thereon.
  • the outer layer 118 may be formed out of a biodegradable film. In certain embodiments, the outer layer 118 is compostable.
  • the outer layer 118 may be fossil fuel-based, bio-based, or combinations thereof.
  • the outer layer 118 may be formed from compostable biodegradable film, such as a compostable polymeric film or laminate commercially available from TIPA Corp Ltd. based in Israel.
  • Other suitable types of the outer layer 118 configured to accept and retain printing thereon may also be employed within the scope of the present disclosure.
  • the main body 102 of the resealable bag 100 may be formed from the panel 106 having the resealing layer 150 and the outer layer 118.
  • the resealing layer 150 may be laminated with the outer layer 118 in such case, for example, with at least one of heat and pressure, so as to be generally inseparable from one another in operation.
  • the panel 106 employed to form the resealable bag 100 may further include the inner layer 116.
  • the inelastic deformable polymer 170 may be combined with the inner layer 116.
  • the inner layer 116 may be laminated with, affixed to, or applied to inelastic deformable polymer 170 by any conventional means.
  • the inner layer 116 may be a recyclable barrier.
  • the inner layer 116 may be a recyclable barrier coating that protects packaged products from one or more of the following: water; oxygen; oil; and grease.
  • the inner layer 116 may be Attorney Docket No.72532-53 compostable.
  • the inner layer 116 may be a plant-sourced barrier coating.
  • the inner layer 116 may be a cellulose-based barrier coating derived from wood pulp.
  • the inner layer 116 may be formed from recyclable barrier coating material, commercially available from Melodea Ltd, based in Israel, as a non- limiting example.
  • Other suitable types of the inner layer 116 configured to act as a barrier to water, oxygen, oil, and/or grease may also be employed within the scope of the present disclosure.
  • the resealing layer 150 may be secured between the inner layer 116 and the outer layer 118. In further examples, the resealing layer 150 may be laminated between the inner layer 116, and the outer layer 118.
  • the main body 102 may be formed from the resealing layer 150, the inner layer 116, the outer layer 118, and combinations thereof.
  • the resealing layer 150 may include the inelastic deformable polymer 170 only, without the presence of any metal layers or strips.
  • the resealing layer 150 may extend a entire length and/or an entire width of the main body 102 of the resealable bag 100. These particular characteristics of the resealing layer 150 are considered advantageous as it permits for both recyclability and also the manual deformation by the user at any part of the resealable bag 100, which can permit for efficient elimination of air from the interior of the resealable bag 100 and longer expected shelf-life for food stuffs contained by the resealable bag 100.
  • the resealable bag 100 may be selectively positionable between an open unsealed position 158 (shown, generally, in FIG.1A), and a re-sealed, closed second position 162 (shown, generally, in FIG.1B).
  • an open unsealed position 158 shown, generally, in FIG.1A
  • a re-sealed, closed second position 162 shown, generally, in FIG.1B
  • the resealing layer 150 is in a deformed shape. This allows the user to close the resealable bag 100 and store the contents of the resealable bag 100 for a period of time.
  • the user may unroll or unfold the resealing layer 150 of the resealable bag 100, thereby placing the resealable bag 100 in an unrolled and unsealed, open third position 164, as shown in FIG.1C, such that the user may gain access to the contents of the resealable bag 100 through the opening 160 again.
  • the user may also cut the bag at desire length to remove some of the excess bag and continue Attorney Docket No.72532-53 with the unroll or unfold the resealing layer.
  • the resealable bag 100 is selectively positionable between the unrolled and unsealed, open third position 164 and the re-sealed, closed second position 162. Accordingly, even where the resealable bag 100 is shaken, jostled, or flipped upside down, the inelastic deformable polymer 170 in the resealing layer 150 will hold the resealable bag 100 in the re-sealed, closed second position 162, as desired.
  • the resealable bag 100 may especially be formed of nonmetallic materials, as described hereinabove, which is important for recyclability.
  • the resealing layer 150 may be laminated with the inner layer, the outer layer, and the sealant layer.
  • the resealing layer 150 may be laminated with the inner layer, the outer layer, and two sealant layers.
  • the sealant layers may include sealant layer 128 and SurlynTM 154, as a non-limiting example.
  • Other suitable types of materials for the sealant layers 128 may also be used within the scope of the disclosure.
  • the panel 106 may include a plurality of layers 114.
  • Suitable materials may include, but are not limited to diaplex, thermoplastic polyurethane, thermoresponsive polyurethane (PU), sealant, thermoplastic resins such as biaxially oriented polypropylene (BOPP) and low-density polyethylene (LDPE), paper, synthetic paper, overprint varnish (OPV), plastic, polymer films, cellulosic film, bioplastic film, polypropylene fabric, Surlyn®, and any other suitable material.
  • the resealing layer 150 may be a sheet, layer, or laminate of the inelastic deformable polymer 170. [0098] In other embodiments, as shown in FIG.17, the resealing layer 150 may extend from the top seal 144 to the bottom seal 142 of the resealable bag 100, from the bottom seal 142 to the top of the resealable bag 100, or any other desired length. In other embodiments, the resealing layer 150 may extend from a bottom end of the resealable bag 100 to the top end of the resealable bag 100.
  • the main body 102 may be formed from a resealing layer 150 having a first end that overlaps a second end to form a vertical seal.
  • the resealing layer 150 may extend a length and a width of the main body 102 of the resealable bag 100.
  • the main body 102 may include a layer of OPV varnish 120, a layer of synthetic paper l22, a layer of Attorney Docket No.72532-53 LDPE 124, a layer of MET BOPP 126, and a layer of sealant 128, as non-limiting examples.
  • the panel may include a layer of plastic film, a layer of BOPP 156, the resealing layer 150 including the inelastic deformable polymer 170, a layer of LDPE 124, and a sealant layer 128, as non-limiting examples. Any suitable number and combination of layers 114 may be selected to form the panel 106, as desired, using any suitable materials.
  • a method 500 of manufacturing a resealable bag 100 includes a step 502 of providing a panel 106 of flexible material with a resealing layer 150 including an inelastic deformable polymer 170.
  • the resealing layer 150 may be formed from an oil, a chain extender, a biodegradable polymer, and a cross linking agent, as described herein.
  • the next step 504 includes manipulating the panel 106 of flexible material into the resealing bag 100, for example, using a mechanical bag-manufacturing process as described and shown herein.
  • a film extrusion manufacture process company may be used once the inelastic deformable polymer 170 is completed and put on a spool then shipped to a convertor for lamination.
  • a laminating manufacture process may also be employed, for example, a process involving pushing molten polymer through a circular or slot die. This continuous process enables the production of a consistent high quality product to extremely accurate gauge.
  • the film extrusion process takes the form of blown or cast extrusion.
  • suitable mechanical bag-manufacturing processes with the scope of the present disclosure.
  • any other suitable constructions, systems, and methods for manufacturing the resealable bag 100 are contemplated and considered within the scope of the present disclosure.
  • EXPERIMENTAL [00102]
  • the inelastic deformable polymer 170 may also be synethized with 3520 Diaplex, available from SMP Technologies located in Tokyo, Japan, and Dimethyl formamide (DMF), available from Millipore Sigma located in Missouri.
  • the raw material polymers required to create the inelastic deformable polymer 170 are also commercially available.
  • the inelastic deformable polymer 170 of the present disclosure may be formed by combining about 30 grams of polymer, such as MM 3520 from Diaplex SMP Technologies Inc to 70 grams of Dimethyl formamide (DMF). The inelastic deformable polymer 170 can be added to the DMF and stirred to allow complete solubilization of the inelastic deformable polymer 170.
  • the inelastic deformable polymer 170 may then be cast in a tray with a desired thickness and dried using drying conditions. Once dry, the thin film can be removed from the tray surface.
  • synthesizing an inelastic deformable polymer 170 for food packaging may be accomplished with about 70 grams of polyethylene glycol (PEG) 500, 30 grams of Castor oil (CO), 40 grams of 1,4 Butadediol (BDO), and 7 grams of 1,6- Hexamethylene diisocyanate (HDI).
  • the polyethylene glycol (PEG) 500 may be dried using a rotary evaporator for about 6 hours at about 90-95°C.
  • the Castor Oil (CO) may also be dried at about 80°C under vacuum for about 24 hours.
  • the BDO may also be dried at about 12 hours at about 50oC using a vacuum oven.
  • Poly(ethylene glycol) and CO may be added into a flask and mixed at rotary evaporator with 80 rpm. Then, BDO may be added into the flask and mixed until a homogeneous mixture is obtained. The mixture may then be poured into a reactor equipped with mechanical stirrer, dropping funnel and nitrogen inlet. The mixture may be heated to 50oC and the Hexamethylene diisocynate may be added to the mixture. The mixture may be left to react for about 150 seconds.
  • the reaction mixture may be added to a mold and placed in an oven for about 24 hours at about 80oC.
  • Thin films may also be prepared by hot-pressing. Hot- pressing may be accomplished by placing about 10 to 15 g of polymer between Teflon sheets and setting the hot press temperature to about 110oC, a weight of about 1.4 tons and a time of about 8 minutes.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bag Frames (AREA)

Abstract

Le sac refermable (100) a un corps principal (102) comprenant une couche d'étanchéité (150). Le sac refermable (100) peut être positionné de manière sélective entre une position ouverte, non scellée et une position fermée, scellée. Lorsque le sac refermable (100) est dans la position fermée, scellée, la couche d'étanchéité (150) se présente sous une forme déformée. De manière avantageuse, le sac refermable (100) peut être enroulé et scellé de manière répétée, et déroulé et non scellé, comme souhaité sans utilisation de mécanismes d'étanchéité intégrés ou non intégrés supplémentaires.
PCT/US2023/071483 2022-08-16 2023-08-02 Sac refermable avec polymère inélastique déformable WO2024039967A1 (fr)

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US17/888,911 2022-08-16
US17/888,911 US20220388726A1 (en) 2020-05-29 2022-08-16 Resealable bag with inelastic deformable polymer

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3554436A (en) * 1969-06-05 1971-01-12 Charles E Palmer Recloseable bag member
US6290392B1 (en) * 2000-11-06 2001-09-18 Joseph Sandor Reclosable plastic bag with deformable, stay-open inlay
US20040234175A1 (en) * 2003-04-18 2004-11-25 Kao Corporation Bag
US20070042146A1 (en) * 2005-08-19 2007-02-22 Exopack-Technology, Llc Grease-resistant bag and related methods
US20110019941A1 (en) * 2009-07-27 2011-01-27 Ashraf Ghazali Roller Action Wrapping Strip Bag
US20150136781A1 (en) * 2013-11-15 2015-05-21 Andrew Ginn Adjustable re-sealable polymeric storage bag
US20210371179A1 (en) * 2020-05-29 2021-12-02 Pascal Diego Valerio Resealable bag
WO2022167730A1 (fr) * 2021-02-08 2022-08-11 Sulapac Oy Matériau composite biodégradable pour récipients
US20220388726A1 (en) * 2020-05-29 2022-12-08 Pascal Diego Valerio Resealable bag with inelastic deformable polymer

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3554436A (en) * 1969-06-05 1971-01-12 Charles E Palmer Recloseable bag member
US6290392B1 (en) * 2000-11-06 2001-09-18 Joseph Sandor Reclosable plastic bag with deformable, stay-open inlay
US20040234175A1 (en) * 2003-04-18 2004-11-25 Kao Corporation Bag
US20070042146A1 (en) * 2005-08-19 2007-02-22 Exopack-Technology, Llc Grease-resistant bag and related methods
US20110019941A1 (en) * 2009-07-27 2011-01-27 Ashraf Ghazali Roller Action Wrapping Strip Bag
US20150136781A1 (en) * 2013-11-15 2015-05-21 Andrew Ginn Adjustable re-sealable polymeric storage bag
US20210371179A1 (en) * 2020-05-29 2021-12-02 Pascal Diego Valerio Resealable bag
US20220388726A1 (en) * 2020-05-29 2022-12-08 Pascal Diego Valerio Resealable bag with inelastic deformable polymer
WO2022167730A1 (fr) * 2021-02-08 2022-08-11 Sulapac Oy Matériau composite biodégradable pour récipients

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