WO2024036658A1 - Cooling structure and manufacturing method therefor, and axial magnetic field motor - Google Patents

Cooling structure and manufacturing method therefor, and axial magnetic field motor Download PDF

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Publication number
WO2024036658A1
WO2024036658A1 PCT/CN2022/114709 CN2022114709W WO2024036658A1 WO 2024036658 A1 WO2024036658 A1 WO 2024036658A1 CN 2022114709 W CN2022114709 W CN 2022114709W WO 2024036658 A1 WO2024036658 A1 WO 2024036658A1
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WO
WIPO (PCT)
Prior art keywords
cooling structure
stator
cooling
strength
housing
Prior art date
Application number
PCT/CN2022/114709
Other languages
French (fr)
Chinese (zh)
Inventor
崔豪杰
陈翾
于河波
何俊明
梁雨生
王治会
Original Assignee
浙江盘毂动力科技有限公司
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Publication of WO2024036658A1 publication Critical patent/WO2024036658A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K16/00Machines with more than one rotor or stator
    • H02K16/04Machines with one rotor and two stators
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/16Stator cores with slots for windings
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/27Rotor cores with permanent magnets
    • H02K1/2793Rotors axially facing stators
    • H02K1/2795Rotors axially facing stators the rotor consisting of two or more circumferentially positioned magnets
    • H02K1/2796Rotors axially facing stators the rotor consisting of two or more circumferentially positioned magnets where both axial sides of the rotor face a stator
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/14Casings; Enclosures; Supports
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/20Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium
    • H02K5/203Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium specially adapted for liquids, e.g. cooling jackets
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/20Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium
    • H02K5/207Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium with openings in the casing specially adapted for ambient air
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • H02K9/10Arrangements for cooling or ventilating by gaseous cooling medium flowing in closed circuit, a part of which is external to the machine casing
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • H02K9/19Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • H02K9/22Arrangements for cooling or ventilating by solid heat conducting material embedded in, or arranged in contact with, the stator or rotor, e.g. heat bridges

Definitions

  • the present invention relates to the field of cooling, and in particular to a non-metallic cooling structure that can be applied to an axial magnetic field motor, a manufacturing method thereof and an axial magnetic field motor.
  • a motor refers to an electromagnetic device that converts or transmits electrical energy based on the law of electromagnetic induction. Its main function is to generate driving torque and serve as the power source for electrical appliances or various machinery.
  • the types of motors can be divided into radial magnetic field motors and axial magnetic field motors.
  • Axial magnetic field motors are also called disc motors. They have the characteristics of small size, light weight, short axial size and high power density. They can be used in most thin It is used in installation situations, so it is widely used.
  • the motor includes a casing, a stator and a rotor arranged inside the casing.
  • the stator is an electric stationary part and is mainly composed of an iron core and a coil wound around the iron core.
  • the coil is made of enameled wire.
  • the function of the stator is to generate a rotating magnetic field, so that the rotor is cut by magnetic lines of force in the magnetic field to generate current.
  • a lot of heat is generated internally, most of which is generated by the coil, causing the coil temperature to rise. If the temperature of the coil is too high, the insulation layer on the surface of the coil will be destroyed, and a short circuit will occur between the enameled wires, causing serious consequences of the motor being burned.
  • the permanent magnets on the rotor will also generate some heat. If the temperature of the permanent magnet is too high, demagnetization will occur, and then Reduce motor performance, so the motor needs to be equipped with a cooling structure to cool the heating element of the motor.
  • the cooling structure is used for cooling medium to pass through to exchange heat with the heating element of the motor.
  • most cooling structures currently use metal materials with good thermal conductivity to achieve better cooling effects.
  • the cooling structure of metal materials is no longer suitable, such as inside electromagnetic equipment. When metal materials are placed in an alternating magnetic field, eddy currents will be generated, which will increase heat production and greatly reduce the efficiency of the equipment.
  • the cooling structure of non-metallic materials can be applied inside electromagnetic equipment, the non-metallic cooling structures commonly used on the market cannot meet the requirements of high thermal conductivity and high mechanical strength at the same time.
  • the purpose of the present invention is to provide a multi-material composite non-metallic cooling structure and a manufacturing method and an axial magnetic field motor in order to overcome the above-mentioned shortcomings of the prior art.
  • the cooling structure can simultaneously ensure efficient cooling performance and better mechanical strength.
  • the object of the present invention can be achieved through the following technical solutions:
  • the present invention provides a cooling structure.
  • the cooling structure includes a shell and a flow channel formed inside the shell.
  • the shell is made of a combination of thermally conductive material and strength material.
  • a heat exchange surface is formed on the outer surface of the shell where the thermal conductive material is located for contacting the parts to be cooled.
  • the housing is divided into at least one thermal conductive member composed of the thermal conductive material, and at least one strength member composed of the strength material, and the thermal conductive member and the strength member are spliced to form the case.
  • the housing is made of a mixture of the thermally conductive material and the strength material and is injection molded.
  • it also includes at least one reinforcing rib, which is disposed on the outer surface and/or inner surface of the housing where the thermally conductive material is located;
  • it also includes at least one heat exchange element composed of the thermal conductive material, the outer surface and/or the inner surface of the housing where the thermal conductive material is located are raised to form the heat exchange element, and is located outside the housing.
  • the surface heat exchange element can be embedded inside the element to be cooled.
  • the housing of the cooling mechanism includes at least one stator opposing plate and at least one rotor opposing plate, and several stator sleeve holes penetrating the rotor opposing plate and the stator opposing plate, and the flow channel Formed between the rotor opposing plate and the stator opposing plate and surrounding each stator sleeve hole, at least part of the stator opposing plate and/or the rotor opposing plate is composed of the thermally conductive material .
  • the stator opposing plate includes an outer ring part, an inner ring part and a plurality of branches made of the thermally conductive material, and the branch parts are connected between the outer ring part and the inner ring part. space, and several of the branches are arranged at circumferential intervals to form the stator sleeve holes between two adjacent branches.
  • the present invention also provides an axial magnetic field motor.
  • the axial magnetic field motor includes at least one cooling structure of the above embodiment.
  • the axial magnetic field motor further includes at least a stator and at least one stator.
  • the rotor, the stator and the rotor are arranged at intervals along the axis to create an air gap between the stator and the rotor, and the cooling structure is sleeved on the stator.
  • the present invention also provides a manufacturing method of a cooling structure.
  • the cooling structure includes a shell and a flow channel formed inside the shell.
  • the manufacturing method includes the following steps:
  • the thermally conductive material and the strength material are combined to prepare the shell, and a heat exchange surface is formed on the outer surface of the shell where the thermally conductive material is located for contacting the parts to be cooled.
  • the method includes:
  • thermoly conductive member composed of the thermally conductive material, and at least one strength member composed of the strength material
  • the thermal conductive member and the strength member are injection molded together through a mold to produce the housing.
  • the shell further includes a plurality of reinforcing ribs, the reinforcing ribs are arranged on the inner surface and/or the outer surface of the thermal conductive member, and the method includes:
  • the side of the strength member with the reinforcing ribs is injection molded and bonded to the heat conducting member, so that the reinforcing ribs are disposed on the inner surface and/or the outer surface of the heat conducting member.
  • the method includes:
  • the thermally conductive material and the strength material are mixed, and the mixed thermally conductive material and the strength material are integrally injection molded through a mold to prepare the shell.
  • the shell of the cooling structure is made of a combination of thermal conductive materials and strength materials, so that the cooling structure meets the requirements of strength and thermal conductivity at the same time to ensure the stability and reliability of the cooling structure, and through
  • the flow channel inside the housing introduces cooling medium to effectively cool the parts to be cooled.
  • the outer surface of the shell where the thermal conductive material is located forms a heat exchange surface, and the heat exchange surface directly contacts the parts to be cooled, so that the parts to be cooled and the cooling medium can effectively exchange heat, ensuring the strength of the cooling structure while improving the heat exchanger. thermal performance, thereby achieving efficient cooling.
  • the thermal conductive material and strength material of the cooling structure can be non-metallic or metallic materials to increase the range of use.
  • the housing may be spliced together by the rigid heat conductive member and the strength member, or may be injection molded by mixing the heat conduction material and the strength material.
  • Figure 1 is a schematic structural diagram of a first embodiment of the cooling structure of the present invention
  • Figure 2 is a schematic structural diagram of a second embodiment of the cooling structure of the present invention.
  • Figure 3 is a schematic structural diagram of a third embodiment of the cooling structure of the present invention.
  • Figure 4 is a schematic structural diagram of a fourth embodiment of the cooling structure of the present invention.
  • Figure 5 is a schematic structural diagram of the fifth embodiment of the cooling structure of the present invention.
  • Figure 6 is an internal schematic diagram of the cooling structure of Figure 5;
  • Figure 7 is a schematic structural diagram of a sixth embodiment of the cooling structure of the present invention.
  • Figure 8 is a schematic structural diagram of a seventh embodiment of the cooling structure according to the present invention.
  • Figure 9 is a side view of the cooling structure of Figure 8.
  • Figure 10 is a cross-sectional view along the A-A direction in Figure 8.
  • Figure 11 is a cross-sectional view along the B-B direction in Figure 8.
  • Figure 12 is a schematic diagram of the flow channel of the cooling structure of Figure 8.
  • Figure 13 is a schematic structural diagram of an embodiment of the axial magnetic field motor according to the present invention.
  • Figure 14 is a schematic structural diagram of the stator in the axial magnetic field motor of the present invention in Figure 13;
  • Figure 15 is a schematic structural diagram of the stator core in the axial magnetic field motor of Figure 13;
  • Figure 16 is a schematic structural diagram of the coil assembly in the axial magnetic field motor of Figure 13;
  • Figure 17 is a schematic diagram of the combination of the cooling structure and the housing in the axial magnetic field motor of Figure 13;
  • Figure 18 is a schematic diagram of the combination of the stator and the housing in the axial magnetic field motor of Figure 13;
  • Figure 19 is a schematic structural diagram of the housing in the axial magnetic field motor of Figure 13;
  • FIG. 20 is a schematic structural diagram of another embodiment of the stator according to the present invention.
  • FIG 21 is a schematic structural diagram of the stator core in the stator of Figure 20;
  • Figure 22 is a schematic diagram of the combination of the stator and cooling structure of Figure 20;
  • Figure 23 is a schematic structural diagram of another embodiment of the axial magnetic field motor according to the present invention.
  • Figure 24 is a schematic structural diagram of the stator in the axial magnetic field motor of Figure 23;
  • Figure 25 is a schematic structural diagram of the stator core in the axial magnetic field motor of Figure 23;
  • Figure 26 is a schematic structural diagram of the casing of the axial magnetic field motor of Figure 23;
  • Figure 27 is a schematic diagram of the combination of the casing and the cooling structure in the axial magnetic field motor of Figure 23;
  • Figure 28 is a schematic structural diagram of another embodiment of the stator core according to the present invention.
  • Figure 29 is a schematic diagram of the combination of the stator core and cooling structure of Figure 28;
  • Figure 30 is a schematic structural diagram of another embodiment of the axial magnetic field motor according to the present invention.
  • Figure 31 is a schematic diagram of the combination of the stator and cooling structure in the axial magnetic field motor of Figure 30;
  • Figure 32 is a schematic structural diagram of the casing of the axial magnetic field motor in Figure 30;
  • Figure 33 is a schematic structural diagram of another embodiment of the stator core according to the present invention.
  • the cooling structures 1300a to 1300g include a housing 1330 and a flow channel 1314 formed inside the housing 1330 .
  • the housing 1330 is made of thermal conductive materials.
  • the thermally conductive material is combined with a strong material, and a heat exchange surface is formed on the outer surface of the housing where the thermally conductive material is located for contacting the parts to be cooled.
  • the shell 1330 of the cooling structures 1300a ⁇ 1300g is made of a combination of thermal conductive materials and strength materials, so that the cooling structures 1300a ⁇ 1300g meet the requirements of strength and thermal conductivity at the same time to ensure that the cooling structures 1300a ⁇ 1300g
  • the stability and reliability of the cooling medium are introduced into the flow channel 1314 inside the housing 1330 to effectively cool the part to be cooled, where the cooling medium includes cooling liquid or cooling gas.
  • the outer surface of the shell where the thermal conductive material is located forms a heat exchange surface, and the heat exchange surface directly contacts the parts to be cooled, so that the parts to be cooled and the cooling medium can effectively exchange heat, while ensuring the strength of the cooling structures 1300a to 1300g.
  • the thermal conductive material can be made of metal oxide or ceramics
  • the strength material can be made of polyphenylene sulfide (PPS), fluoropolymer processing aid (PPA) or polyether ether ketone (PEEK).
  • PPS polyphenylene sulfide
  • PPA fluoropolymer processing aid
  • PEEK polyether ether ketone
  • the cooling structure can have various shapes and splicing methods. The following is a detailed introduction through eight embodiments:
  • its housing 1330 is divided into at least one thermal conductive member 13301 composed of the thermal conductive material, and at least one strength member 13302 composed of the strength material.
  • the thermal conductive member 13301 and the strength member 13302 are spliced to form the housing 1330.
  • the number of the heat conducting member 13301 and the strength member 13302 is one.
  • the heat conducting member 13301 is in a straight shape
  • the strength member 13302 is in an n shape.
  • the two are spliced to form the housing with a square cross section. 1330.
  • the inner surfaces of the heat conducting member 13301 and the strength member 13302 form the flow channel 1314
  • the outer surface of the heat conducting member 13301 forms a heat exchange surface to contact the component to be cooled.
  • the splicing between the thermal conductive member 13301 and the strength member 13302 may be plugged, sleeved, clamped or threaded.
  • the strength member 13302 plays a role in lifting the cold zone structure 1300a, when the cooling structure 1300a is arranged inside the part to be cooled, the strength member 13302 can also achieve heat exchange. .
  • the cooling structure 1300b of the second embodiment is different from the cooling structure of the first embodiment in that both the heat conduction member 13301 and the strength member 13302 are in a straight shape, and the heat conduction member 13302 is in a straight shape.
  • the number of the component 13301 and the strength component 13302 is two each, the two thermal conductive components 13301 are disposed oppositely, the two strength components 13302 are disposed oppositely, and the thermal conductive component 13301 and the strength component 13302 are adjacent to each other. are spliced together to form the housing 1330 with a square cross-section.
  • the cooling structure 1300b of the second embodiment has two heat exchange surfaces, that is, two opposite heat conductive members 13301, the outer surfaces of which respectively form the heat exchange surfaces. It can be seen that by increasing the number of the heat conductive parts 13301 and setting the corresponding installation positions of the heat conductive parts 13301, the parts to be cooled can be installed at different positions on the cooling structure, thereby increasing the use area.
  • the cooling structure 1300c of the third embodiment is different from the cooling structure of the first embodiment in that the cooling structure 1300c also includes at least one heat exchange member 1350 composed of the thermal conductive material.
  • the outer surface and/or the inner surface of the casing where the thermal conductive material is located is raised to form the heat exchange member 1350, and the heat exchange member 1350 located on the outer surface of the casing can be embedded inside the member to be cooled.
  • the heat-conducting member 13301 composed of the heat-conducting material has protrusions on its inner/outer surface to form the heat-exchanging member 1350 to improve the heat-exchanging capability.
  • the heat exchange member 1350 located on the outer surface of the heat conductive member 13001 can be embedded inside the component to be cooled to increase the heat exchange area between the two and further improve the cooling effect of the component to be cooled.
  • the shape and number of the heat exchange members 1350 can be set according to actual needs.
  • the number of heat exchange members 1350 located on the outer surface of the heat conduction member 13001 is one, and it is located in the middle of the heat exchange member 1350, and Embed in the gaps of the parts to be cooled.
  • the cooling structure 1300d of the fourth embodiment is different from the cooling structure of the first embodiment in that the cooling structure 1300d also includes at least one reinforcing rib 1340, and the reinforcing rib 1340 is provided at The outer surface and/or inner surface of the housing where the thermally conductive material is located.
  • the reinforcing ribs 1340 By providing the reinforcing ribs 1340, the cooling structure is prevented from deforming, thereby improving the strength of the cooling structure.
  • the thermal conductive member 13301 composed of thermal conductive material has reinforcing ribs 1340 provided on its inner/outer surface.
  • the reinforcing rib 1340 and the strength member 13302 can be made of the same material, and the two can be integrally formed, and then spliced by the strength member 13302 and the heat conductive member 13301, so that the reinforcing rib 1340 is disposed on the On the inner/outer surface of the thermal conductor 13301.
  • the strength member 13302 is n-shaped and includes a bottom plate and side plates extending upward along both sides of the bottom plate. A number of the reinforcing ribs 1340 are connected between the two side plates.
  • the reinforcing ribs 1340 are arranged at intervals along the length direction of the bottom plate, and are close to the side plates and away from the upper end of the bottom plate, so that after the heat conductive member 13301 is inserted into the upper ends of the two side plates, the reinforcing ribs 1340 is located on the inner surface of the thermal conductive member 13301.
  • the reinforcing ribs 1340 can be divided into upper and lower sides, and the heat conductive member 13301 passes between the reinforcing ribs 1340 on the upper and lower sides, so that the inner/outer surfaces of the heat conductive member 13301 are provided with reinforcing ribs 1340.
  • the cooling structure 1300e of the fifth embodiment is different from the cooling structure of the first embodiment in that the housing 1330 of the cooling mechanism 1300e includes at least a stator opposing plate 1332 and at least one rotor opposing plate 1331 , and several stator sleeve holes 1313 penetrating the rotor opposing plate 1331 and the stator opposing plate 1332, the flow channel 1314 is formed between the rotor opposing plate 1331 and the stator opposing plate 1332, and surrounds Around each stator sleeve hole 1313, at least part of the stator opposing plate 1332 and/or the rotor opposing plate 1331 is composed of the thermally conductive material.
  • the parts to be cooled may be the stators 1000a to 1000e and the rotor 2000 of the axial magnetic field motor.
  • the stators 1000a to 1000e include stator cores 1100a to 1100e.
  • the stator cores 1100a to 1100e include a plurality of tooth blocks 1120 arranged at circumferential intervals, and an air gap is maintained between each tooth block 1120 and the rotor 2000 .
  • the cooling structure 1300e is sleeved on the stator core 1100 through the stator sleeve hole 1312 and the tooth block 1120 in a one-to-one correspondence, and the rotor relative plate 1331 of the housing 1330 is close to and toward the stator core 1100 .
  • the rotor 2000 is arranged with the stator opposing plate 1332 facing away from the rotor 2000.
  • the flow channel 1314 formed between the rotor opposing plate 1331 and the stator opposing plate 1332 surrounds each location. around the tooth block 1120 to effectively cool the stator cores 1100a to 1100e, and the rotor relative plate 1331 is close to and toward the rotor 2000, so that the cooling structure 1300e cools the stators 1000a to 1000e
  • the rotor 2000 can also be cooled, shortening the heat transfer paths between the rotor 2000 and the stators 1000a-1000e respectively and the cooling structure 1300e, thereby effectively improving the heat dissipation effect to ensure the reliability of the motor. run.
  • the structure can be simplified and the processing difficulty and cost can be reduced.
  • the number of the stator opposing plate 1332 and the rotor opposing plate 1331 is one, and the distance between them determines the thickness of the cooling structure 1300e.
  • the cooling structure 1300e of the fifth embodiment The shape is roughly flat disk, which can ensure the advantage of small axial size of the axial magnetic field motor.
  • the stator opposing plate 1332 includes an outer ring portion 13321, an inner ring portion 13322 and a plurality of branch portions 13323 made of the thermally conductive material.
  • the branch portions 13323 are connected to the outer ring portion 13321 and the between the inner ring portions 13322, and a plurality of the branch portions 13323 are arranged at circumferential intervals to form the stator sleeve holes 1313 between the two adjacent branch portions 13323.
  • the branch portion 13323 can be in contact with the yoke plate 1110 of the stator cores 1100a-1100e, or with the coil assembly 1200 sleeved on the tooth block 1120.
  • the branch part 13323 uses a heat conductive member 13301, and the outer ring part 13321 and the inner ring part 13322 use a strength member 13302 to exchange heat with the yoke plate 1110 and the coil assembly 1200.
  • the outer ring portion 13321 and the inner ring portion 13322 can partially use the heat conductive member 13301, and can be selected according to actual needs.
  • the flow channel 1314 includes an outer ring flow channel 13141, an inner ring flow channel 13142, and several branch flow channels 13143 connected between the outer ring flow channel 13141 and the inner ring flow channel 13142, adjacent to each other.
  • the stator sleeve hole 1313 is formed between the two branch flow channels 13143.
  • the inner annular flow channel 13142 and the outer annular flow channel 13141 are arranged from inside to outside, and a plurality of the branch flow channels 13143 are arranged at circumferential intervals, so that two adjacent branch flow channels 13143
  • the stator sleeve hole 1313 is formed between them.
  • the outer ring flow channel 13141, and the circumferential sides of the tooth block respectively correspond to the branch flow channels 13143, so that the flow channel 1314 surrounds the tooth block, thereby improving the heat dissipation performance of the stator core.
  • the shapes of the stator sleeve holes 1313 and the tooth blocks are adapted to each other, for example, both are sector-shaped, see FIG. 6 .
  • barriers 1315 are respectively provided in the outer ring flow channel 13141 and the inner ring flow channel 13142 , and the barriers located in the outer ring flow channel 13141 and the inner ring flow channel 1314 Pieces 1315 are staggered. In this way, the cooling medium can flow back and forth between the outer ring flow channel 13141 and the inner ring flow channel 1314 through the branch flow channel 13143, thereby reducing the flow resistance to a certain extent and thereby improving the heat dissipation effect.
  • the barrier 1315 located in the outer ring flow channel 13141 is located between the two adjacent branch flow channels 13143, which can block the passage of cooling medium and allow the cooling medium to enter along the branch flow channels 13143.
  • the inner ring flow channel 13142 is blocked by the barrier member 1315 in the inner ring flow channel 13142, and enters the outer ring flow channel 13141 through another branch flow channel 13143, and circulates in this way.
  • the cooling medium is sequentially passed through the flow channel 1314 in the circumferential direction to realize the flow of the cooling medium.
  • the outer annular flow channel 13141 extends outward to form adjacent inlet and outlet sections 1316 , and the inlet and outlet sections 1316 are separated by partitions 13163 to form adjacent inlet portions 13161 and outlet portions 13162 .
  • the inlet part 13161 and the outlet part 13162 are blocked by the partition 13163, so that the cooling medium introduced from the inlet part 13161 can only pass through the flow channel 1314 counterclockwise, and then through the outlet part 13162 Extracting, since the inlet part 13161 and the outlet part 13162 are adjacent and concentrated, the cooling contact area of the flow channel 1314 is increased and the cooling performance is improved.
  • the cooling structure 1300e of the fifth embodiment can be applied to axial magnetic field motors with a single rotor and a single stator, or a single rotor and a double stator.
  • the cooling structure 1300f of the sixth embodiment is different from the cooling structure of the fifth embodiment in that the branch portion 13323 of the stator opposite plate 1332 protrudes outward to form a heat exchanger 1350.
  • the heat exchange member 1350 can be embedded between two adjacent coil assemblies 1200 to increase the heat exchange area to further improve the heat exchange capacity. Refer to Figure 13 .
  • the cooling structure 1300g of the seventh embodiment is different from the cooling structure of the fifth embodiment in that the number of the stator opposing plates 1332 and the rotor opposing plates 1331 is two each. Each stator opposing plate 1332 and one rotor opposing plate 1331 form a cooling plate 1310. It can be seen that the cooling structure 1300g of the seventh embodiment has two cooling plates 1310, and the cooling structure 1300g also has a cooling plate connecting the two cooling plates 1310.
  • the stator opposing plates 1332 of the cooling plates 1310 are arranged so that the rotor opposing plates 1311 of the two cooling plates 1310 are external, and the stator sleeve holes 1313 of the two cooling plates 1310 correspond one to one.
  • the cooling structure 1300g of the seventh embodiment can be applied to an axial magnetic field motor with dual rotors and a single stator, in which the stator can be sleeved outside the connecting pipe 1320 and built between the two cooling plates 1310.
  • the axial sides of the stator respectively correspond to the stator opposing plates 1332 of the cooling plates 1310 on both sides, and the two rotors correspond to the rotor opposing plates 1331 of each cooling plate 1310 .
  • the cooling structure 1300g of the seventh embodiment can be the same as that of the fifth embodiment.
  • Each cooling plate 1310 carries out independent cooling medium introduction and extraction.
  • the cooling medium passes through the connecting pipe 1320 between the two cooling plates.
  • the cooling plates 1310 flow back and forth to increase the contact area between the cooling medium and the stator and improve the cooling performance.
  • a plurality of blocking members 1315 are respectively provided in the outer ring flow channel 13141 and the inner ring flow channel 13142 , and are located in all the blocking members 1315 in the outer ring flow channel 13141 and the inner ring flow channel 13142 .
  • the barriers 1315 are arranged oppositely to divide the flow channel 1314 into several circumferentially arranged chambers 13140.
  • the chambers 13140 located in the two cooling plates 1310 are staggered in the circumferential direction, and are connected through the connection
  • the tubes 1320 are connected to allow the cooling medium to pass back and forth through the chambers 13140 of the two cooling plates 1310 in sequence.
  • the connecting pipe 1320 is circumferentially divided into several tube portions 1322.
  • the chambers 13140 located in the two cooling plates 1310 are arranged circumferentially staggered, one cooling plate
  • the chamber 13140 of 1310 is respectively connected to the two tube parts 1322 to correspondingly connect the two chambers 13140 of the other cooling plate 1340, so that the cooling medium passes through the tube part 1322 and flows through the two cooling plates 1310 in turn.
  • the heat flows back and forth in the chamber 13140, and since the stator is sleeved outside the connecting tube 1320, heat can also be transferred inside the stator through the tube portion 1322.
  • the connecting pipe 1320 is connected to the inner ring flow channel 13142 to form corresponding inlets 13144 and exhaust pipes on the inner ring flow channels 13142 of the two cooling plates 1310 .
  • the port 13145 is located on the same inner ring flow channel 13142, and is blocked between the adjacent inlet 13144 and the outlet 13145.
  • the inlet 13144 and the outlet 13145 respectively correspond to the two ends of the tube portion 1322.
  • the cooling medium located in the outer ring flow channel 13141 flows to the inner flow channel through the branch flow channel 13143. After the circulation channel 13142, it enters the tube portion 1322 through the outlet 13145 thereon, and then enters the chamber 13140 of the other cooling plate 1310, specifically from the inner circulation channel 13142 of the chamber 13140. enters the inlet 13144, and then flows to the outer ring flow channel 13141 through the branch flow channel 13143. In this cycle, the cooling medium passes through the tube portion 1322 and flows sequentially into the chambers 13140 of the two cooling plates 1310. Flow back and forth.
  • the inlet 13144 and the outlet 13145 located on the same inner ring flow channel 13142 are arranged at intervals, and a baffle 1317 for blocking is provided between the adjacent inlet 13144 and the outlet 13145.
  • Each of the chambers 13140 corresponds to an inlet 13144 and an outlet 13145 respectively, and the inlet 13144 and the outlet 13145 respectively correspond to the two chambers 13140 of the other cooling plate 1310 .
  • a baffle 1317 is provided between the inlet 13144 and the outlet 13145 to prevent the cooling medium from directly passing through the inlet 13144 and the outlet 13145 without passing through the outer ring flow channel 13141 and the branch flow channel 13143. flow, which affects cooling performance.
  • the cooling medium introduced from the inlet 13144 is blocked by the baffle 1317 and can only flow through the branch flow channel 13143 to the outer ring flow channel 13141 and then through the other branch flow channel 13143 flows to the outlet 13145, so that the cooling medium can have a flow effect on the outer ring flow channel 13141, the inner ring flow channel 13142 and the branch flow channel 13143.
  • the outer ring flow channel 13141 of the cooling plate 1310 extends outward to form an inlet and outlet section 1316, wherein the inlet and outlet section 1316 of one of the cooling plates 1310 is used to lead out the cooling medium.
  • the inlet and outlet sections 1316 of the other cooling plate 1310 are used for introducing cooling medium.
  • the inlet and outlet section 1316 for introducing cooling medium is connected to the chamber 13140 of the cooling plate 1310, then the inlet 13144 of the chamber 13140 is removed, that is, the inlet 13144 of the chamber 13140 is used.
  • the inlet and outlet sections 1316 introduced by the cooling medium are replaced.
  • the inlet and outlet section 1316 for extracting the cooling medium is connected to the chamber 13140 of the cooling plate 1310, the discharge port 13145 of the chamber 13140 will be removed.
  • the connecting pipe 1320 is divided into two pipe bodies 1321 from the middle, and each of the pipe bodies 1321 is connected to one of the cooling plates 1310, so that the two cooling plates 1310 pass through the
  • the tube body 1321 is inserted from both ends of the stator to facilitate assembly.
  • Two of the tube bodies 1321 can be connected by snapping, socketing, etc., and sealing structures such as sealing rings can even be added to improve the sealing performance and prevent the cooling medium from leaking.
  • the housing 1330 is made of a mixture of the thermally conductive material and the strength material.
  • the thermally conductive material and the strength material can be mixed according to a certain proportion and injection molded through a mold to meet the requirements of strength and thermal conductivity at the same time.
  • the reinforcing ribs 1340 and the heat exchange member 1350 can be respectively disposed on the inner/outer surface of the housing 1330.
  • the positions of the reinforcing ribs 1340 and the heat exchange member 1350 can be set as needed. .
  • the shell 1330 of the cooling structures 1300a-1300g is made of a combination of thermal conductive materials and strength materials, so that the cooling structures 1300a-1300g meet the requirements of strength and thermal conductivity at the same time to ensure that the cooling structures 1300a-1300g meet the requirements of strength and thermal conductivity.
  • the stability and reliability of the cooling structures 1300a-1300g are improved, and the cooling medium is introduced into the flow channel 1314 inside the housing 1330 to effectively cool the parts to be cooled.
  • the outer surface of the shell where the thermal conductive material is located forms a heat exchange surface, and the heat exchange surface directly contacts the parts to be cooled, so that the parts to be cooled and the cooling medium can effectively exchange heat, while ensuring the strength of the cooling structures 1300a to 1300g. , improve heat exchange performance, thereby achieving efficient cooling.
  • the thermal conductive materials and strength materials of the cooling structures 1300a to 1300g can be non-metallic or metallic materials to increase the range of use.
  • the housing 1300 can be spliced together by the rigid thermally conductive member 13301 and the strength member 13302, or can be injection molded by mixing the thermally conductive material and the strength material.
  • the invention also provides a manufacturing method of the cooling structure, the specific contents are as follows:
  • the cooling structures 1300a to 1300g include a housing 1330 and a flow channel 1314 formed inside the housing 1330.
  • the manufacturing method includes the following steps:
  • the thermally conductive material and the strength material are combined to form the shell 1330, and a heat exchange surface is formed on the outer surface of the shell where the thermally conductive material is located for contacting the parts to be cooled.
  • a cooling structure having both thermal conductive material and strength material properties is produced, that is, meeting the requirements of strength and thermal conductivity at the same time, thereby ensuring the stability and reliability of the cooling structure.
  • the manufacturing method of the cooling structure can manufacture the cooling structures of the first to eighth embodiments. For details, please refer to the above embodiments and will not be described again here.
  • the methods include:
  • thermal conductive member 13301 composed of the thermal conductive material
  • strength member 13302 composed of the strength material
  • the thermal conductive member 13301 and the strength member 13302 are injection molded together through a mold to manufacture the housing 1330 .
  • the heat conductive member 13301 may be first processed and formed, and then placed in an injection mold. Then, a strength material may be placed into the injection mold to integrally injection mold the strength member 13302 connected to the heat conduction member 13301.
  • the housing 1330 also includes a plurality of reinforcing ribs 1340.
  • the reinforcing ribs 1340 are provided on the inner surface and/or the outer surface of the heat conductive member 13301. The method includes:
  • the strength member 13302 with the reinforcement rib 1340 is produced;
  • the side of the strength member 13302 with the reinforcing rib 1340 is injection molded and combined with the heat conductive member 13301 so that the reinforcing rib 1310 is disposed on the inner surface and/or the outer surface of the heat conductive member 13301.
  • the methods include:
  • the thermally conductive material and the strength material are mixed, and the mixed thermally conductive material and the strength material are integrally injection molded through a mold to prepare the housing 1330 .
  • the axial magnetic field motor includes at least one cooling structure 1300a ⁇ 1300g of the above embodiment, and the axial magnetic field motor also includes at least stators 1000a ⁇ 1000e and At least one rotor 2000.
  • the stators 1000a-1000e and the rotor 2000 are arranged at intervals along the axis to create an air gap between the stators 1000a-1000e and the rotor 2000.
  • the cooling structures 1300a-1300g are nested in On the stators 1000a-1000e.
  • the beneficial effects of the axial magnetic field motor can be referred to the cooling structures 1300a to 1300g of the above embodiment.
  • the axial magnetic field motor can be divided into a single rotor single stator motor, a single rotor double stator motor, a double rotor single stator motor, and the like. The following is a detailed introduction through six embodiments:
  • the axial magnetic field motor includes two stators 1000a, a rotor 2000 and two cooling structures 1300e of the fifth embodiment. At this time, the rotor 2000 is maintained in an air gap between the two cooling structures 1300e. between stators 1000a, so that the axial magnetic field motor forms a single rotor double stator motor
  • the stator 1000a includes a stator core 1100a and several coil assemblies 1200.
  • the stator core 1100a includes a yoke plate 1110 and a plurality of tooth blocks 1120.
  • the plurality of tooth blocks 1120 are on the yoke plate. 1110 is circumferentially spaced, and each of the tooth blocks 1120 is covered with a coil assembly 1200.
  • the cooling structure 1300e is placed on the stator sleeve hole 1313 and the tooth block 1120 in a one-to-one correspondence.
  • the stator opposing plate 1332 of the cooling structure 1300e is disposed toward the yoke plate 1110, and the rotor opposing plate 1331 is disposed toward the rotor 2000, so that the rotor 2000
  • the heat is transferred to the cooling structure 1300e through the air gap, and the heat transfer cooling is achieved by the cooling structure 1300e, see FIG. 5 .
  • the yoke plate 1110 is annular, the tooth blocks 1120 are extended and connected to the inner and outer edges of the yoke plate 1110, and the tooth blocks 1120 are adapted to the shapes of the stator sleeve holes 1313, both in the shape of Sector shape, refer to Figure 5.
  • the coil assembly 1200 is adapted to the shape of the tooth block 1120 and forms a fan-shaped annular structure to surround the tooth block 1120 .
  • the height of the tooth block 1120 is higher than the height of the coil assembly 1200, so that when the coil assembly 1200 is placed on the tooth block 1120, the protruding portion of the tooth block 1120 relative to the coil assembly 1200, It is correspondingly inserted into the stator sleeve hole 1313 of the cooling structure 1300e, so that the stator opposing plate 1332 of the cooling structure 1300e abuts the coil assembly 1200.
  • the coil assembly 1200 is located between the yoke plate 1110 and the Between the cooling structures 1300e, refer to FIG. 13 .
  • the tooth block 1120 and the coil assembly 1200 have corresponding contacts with the cooling structure 1300e to improve the heat dissipation performance of the iron core winding.
  • the cooling structure 1300e prevents the coil from being separated from the stator core 1100a. That is, compared with the existing technology, the slot wedge structure is omitted, which reduces the number of motor parts, reduces costs, and effectively improves assembly efficiency.
  • the axial magnetic field motor of the tenth embodiment can adopt the cooling structure 1300c of the sixth embodiment.
  • the branch 13323 of the stator relative plate 1332 protrudes outward to form a heat exchange member 1350.
  • the heat exchange member 1350 can be embedded in the The heat exchange area is increased between two adjacent coil assemblies 1200 to further enhance the heat exchange capacity, see Figure 13 .
  • the coil assembly 1200 includes a coil 1201.
  • An insulating and thermally conductive structure can be disposed between the coil 1201 and the cooling structure 1300e to ensure insulation between the coil 1201 and the cooling structure 1300e, as well as thermal insulation. Delivery etc.
  • the insulating and heat-conducting structure may also be insulating paper 1202. Both sides of the circumference of the coil 1201 are wrapped with insulating paper 1202, ensuring the insulation between the coil 1201 and the cooling structure 1300e, and The heat of the coil 1201 can be transferred to the cooling structure 1300e through the insulating paper 1202.
  • the axial magnetic field motor also includes a casing 3000.
  • the casing 3000 includes two casings 3001.
  • the casing 3001 includes a bottom plate 3100 and a base plate 3100 along the bottom plate. The outer edge of the bottom plate 3100 is extended to form an outer plate 3200.
  • Each housing 3001 is fixed with a stator 1000a.
  • the stator 1000a is located in the area surrounded by the outer plate 3200, and passes through the stator core 1100a.
  • the yoke plate 1110 is fixed on the bottom plate 3100, and the outer plates 3200 of the two housings 3001 are relatively abutted and fixed in a manner that the bottom plate 3100 is external.
  • the yoke plate 1110 can be fixed on the bottom plate 3100 by bolts, so that the cooling structure 1300e is located outside the housing 3001 relative to the stator 1000a, so that when the two housings 3001 pass through the outside When the plates 3200 are relatively abutted and fixed, there is one cooling structure 1300e between the rotor 2000 and each stator 1000a, so that both sides of the rotor 2000 can contact different cooling structures 1300e, thereby improving the Thermal performance.
  • the two housings 3001 can be fixed by means of bolts, etc., which is not limited here.
  • the outer ring flow channel 13141 extends outward to form adjacent inlet and outlet sections 1316.
  • the inlet and outlet sections 1316 are separated by partitions 13163 to form adjacent inlet portions 13161 and outlet portions 13162.
  • the bayonet 3201 not only allows the inlet and outlet sections 1316 to be led out, but also pre-fixes the cooling structure 1300e to ensure reliability and stability after assembly.
  • the casing 3000 also includes an inner plate 3300 and a support block 3400.
  • the inner plate 3300 is sleeved inside the stator 1000a.
  • the support block 3400 is disposed on the inner wall of the outer plate 3200.
  • the cooling structure 1300e is supported and fixed on the inner panel 3200 and/or the support block 3400.
  • the stator 1000a is located between the inner plate 3300 and the outer plate 3200.
  • the cooling structure 1300e can abut the inner plate 3200 and/or the support block 3400 and be locked with bolts. .
  • the cooling structure 1300e is provided with a mounting hole 1318 for bolts to pass through.
  • the mounting hole 1318 is specifically located at a position corresponding to the outer ring flow channel 13141 and the inner ring flow channel 13142, that is, the outer ring flow channel 13141 abuts on a plurality of supporting blocks 3400 arranged at circumferential intervals, and the inner ring flow channel 13142 abuts on the inner side plate 3200 .
  • multiple support blocks 3400 are arranged at intervals on the inner wall of the outer panel 3200.
  • multiple support blocks 3400 can be connected in sequence to form a continuous annular structure to ensure that the cooling structure 1300e Fixed stability.
  • the axial magnetic field motor of the eleventh embodiment is different from the tenth embodiment in that the stator 1000b includes a stator core 1100b with a plurality of tooth blocks 1120. Both circumferential sides of the block 1120 are respectively recessed inward to form a recess 1121.
  • the coil assembly 1200 is embedded in the recess 1121, and the cooling structure 1300e is engaged between the two adjacent coil assemblies 1200. So that the stator opposing plate 1332 of the cooling structure 1300e abuts the yoke plate 1110 .
  • the contact area between the cooling structure 1300e and the stator core 1100b and the coil assembly 1200 is further increased, thereby further improving the heat dissipation performance.
  • the recess 1121 extends from the connection position between the tooth block 1120 and the yoke 1110 and along the height direction of the tooth block 1120 , wherein the extension height of the recess 1121 is smaller than that of the tooth block 1120 . height, so that when the cooling structure 1300e is engaged between two adjacent coil assemblies 1200, the tooth block 1120 can also contact the cooling structure 1300e.
  • the insulating and thermally conductive structure between the coil 1201 of the coil assembly 1200 and the cooling structure 1300e can be made of aluminum oxide sheets or coatings with high thermal conductivity, and the joint surface is filled with thermally conductive silicone grease or thermally conductive glue.
  • the axial magnetic field motor of the twelfth embodiment is different from the tenth embodiment in that the stator 1000c includes a stator core 1100c, and the stator core 1100c includes a plurality of circumferentially spaced-apart The tooth block 1120, and a yoke plate 1110, the yoke plate 1110 is connected to the middle position of the two axial end surfaces of each tooth block 1120.
  • a coil assembly 1200 is set on both axial sides of the tooth block 1120, and the coil assembly 1200 is in contact with the tooth block 1110.
  • a cooling structure 1300e is set on both axial sides of the stator 1000c.
  • the number of rotors 2000 of the axial magnetic field motor of the twelfth embodiment is two, and the stator 1000c is held between the two rotors 2000 with an air gap, so that the axial magnetic field motor forms a double-rotor single-stator motor. .
  • Each rotor 2000 corresponds to a rotor opposing plate 1331 of the cooling structure 1300e.
  • the heat of the rotor 2000 is transferred to the corresponding cooling structure 1300e through the air gap, and is realized by the cooling structure 1300e. Heat transfer cooling.
  • the casing 3000 includes an outer plate 3200 and two bottom plates 3100.
  • Bayonets 3201 are respectively provided at both ends of the outer plate 3200.
  • the outer surface of the cooling structure 1300e The circulation channel 13141 extends outward to form an inlet and outlet section 1316.
  • the two cooling structures 1300e are respectively engaged with the bayonet 3201 at both ends of the outer plate 3200 through the inlet and outlet sections 1316, so that the two cooling structures 1300e are integrally connected.
  • the stator 1000c is fixed between the two cooling structures 1300e, and both ends of the outer plate 3200 are closed by the bottom plate 3100.
  • the casing 3000 also includes an inner plate 3300 and a support block 3400.
  • the inner plate 3300 is sleeved inside the stator 1000c, and the support block 3400 is disposed on the outer side.
  • the cooling structure 1300e is supported and fixed on the inner plate 3200 and/or the support block 3400.
  • the support block 3400 has a continuous annular structure, so that the two cooling structures 1300e are respectively in contact with both sides of the support block 3400 and the inner plate 3200.
  • the axial magnetic field motor also includes a rotating shaft, which passes through the center of the stator 1000c and the inner plate 3300, and is rotatably disposed inside the casing 3000.
  • the rotating shaft Both ends are respectively rotatably connected to the bottom plate 3100.
  • the rotor 2000 is fixed on the rotating shaft.
  • the axial magnetic field motor of the thirteenth embodiment is different from the twelfth embodiment in that the stator 1000d includes a stator core 1100d, and the stator core 1100d includes a plurality of circumferentially spaced arrays.
  • the tooth block 1120, and a yoke plate 1110, the yoke plate 1110 is connected to the middle position of the two axial end surfaces of each tooth block 1120.
  • a coil assembly 1200 is respectively placed on both axial sides of the tooth block 1120, and the coil assembly 1200 is embedded in the recess 1121 of the tooth block 1120, so that the stator of the cooling structure 1300e faces the plate. 1332 abuts the yoke plate 1110 .
  • the contact area between the cooling structure 1300e and the stator core 1100b and the coil assembly 1200 is further increased, thereby further improving the heat dissipation performance.
  • the axial magnetic field motor of the fourteenth embodiment is different from the twelfth embodiment in that the stator core 1100e of the stator 1000e only includes a number of teeth arranged at circumferential intervals. Block 1120 without yoke plate 1110.
  • a plurality of clamping strips 3210 arranged at intervals are provided on the inner wall of the outer plate, so that the tooth block 1120 is engaged between two adjacent clamping strips 3210. Refer to Figures 30 and 32. Specifically, the tooth block 1120 passes between the two adjacent clamping bars 3210, and the surface of the tooth block 1120 is smooth, so that the two cooling structures 1300e are sleeved on the tooth block 1120.
  • the two coil assemblies 1200 sleeved on the tooth block 1120 can be disposed on both sides of the clip bar 3210, and the coil assemblies 1200 on each side It can be positioned between the cooling structure 1300e and the clip 3210, which not only eliminates the positioning structure, makes the structure more compact, reduces costs, but also improves the reliability and stability of the structure.
  • the axial magnetic field motor of the fifteenth embodiment is different from the fourteenth embodiment in that it adopts the cooling structure 1300g of the seventh embodiment.

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  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
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  • Manufacture Of Motors, Generators (AREA)
  • Motor Or Generator Cooling System (AREA)

Abstract

The present invention provides a cooling structure and a manufacturing method therefor, and an axial magnetic field motor. The cooling structure comprises a housing and a flow channel formed inside the housing. The housing is made of a thermally conductive material combined with a strength material, and a heat exchange surface is formed on the outer surface of the housing where the thermally conductive material is located and used for being in contact with a member to be cooled. Thus, the cooling structure meets the requirements of strength and thermal conductivity, so that the stability and reliability of the cooling structure are ensured. A cooling medium is introduced into the flow channel inside the housing to effectively cool the member to be cooled.

Description

一种冷却结构及其制造方法和轴向磁场电机Cooling structure and manufacturing method thereof and axial magnetic field motor 技术领域Technical field
本发明涉及冷却领域,尤其涉及一种能够有应用于轴向磁场电机的非金属冷却结构及其制造方法和轴向磁场电机。The present invention relates to the field of cooling, and in particular to a non-metallic cooling structure that can be applied to an axial magnetic field motor, a manufacturing method thereof and an axial magnetic field motor.
背景技术Background technique
电机是指依据电磁感应定律实现电能转换或传递的一种电磁装置,它的主要作用是产生驱动转矩,作为电器或各种机械的动力源。其中电机的种类可分为径向磁场电机和轴向磁场电机,轴向磁场电机也称为盘式电机,其具有体积小、重量轻、轴向尺寸短和功率密度高等特点,可在多数薄型安装场合使用,因此被广泛使用。A motor refers to an electromagnetic device that converts or transmits electrical energy based on the law of electromagnetic induction. Its main function is to generate driving torque and serve as the power source for electrical appliances or various machinery. The types of motors can be divided into radial magnetic field motors and axial magnetic field motors. Axial magnetic field motors are also called disc motors. They have the characteristics of small size, light weight, short axial size and high power density. They can be used in most thin It is used in installation situations, so it is widely used.
电机包括机壳,以及设置于机壳内部的定子和转子,定子是电动静止不动的部分,主要由铁芯,及绕设于所述铁芯上的线圈组成,线圈是由漆包线绕制而成,其中定子的作用是产生旋转磁场,以使转子在磁场中被磁力线切割而产生电流。电机在运行过程中,内部会产生许多的热量,其中大部分热量由线圈产生,导致线圈温度升高。如果线圈温度过高,会破坏线圈表面的绝缘层,漆包线之间发生短路,造成电机被烧毁的严重后果;另外转子上的永磁体也会产生一部分热量,永磁体温度过高会发生退磁,进而降低电机性能,因此电机需配备冷却结构来对电机的发热元件进行降温。The motor includes a casing, a stator and a rotor arranged inside the casing. The stator is an electric stationary part and is mainly composed of an iron core and a coil wound around the iron core. The coil is made of enameled wire. The function of the stator is to generate a rotating magnetic field, so that the rotor is cut by magnetic lines of force in the magnetic field to generate current. During the operation of the motor, a lot of heat is generated internally, most of which is generated by the coil, causing the coil temperature to rise. If the temperature of the coil is too high, the insulation layer on the surface of the coil will be destroyed, and a short circuit will occur between the enameled wires, causing serious consequences of the motor being burned. In addition, the permanent magnets on the rotor will also generate some heat. If the temperature of the permanent magnet is too high, demagnetization will occur, and then Reduce motor performance, so the motor needs to be equipped with a cooling structure to cool the heating element of the motor.
其中冷却结构用于冷却介质通过,以对电机的发热元件进行换热。为提升发热元件的冷却能力,目前冷却结构大都采用导热性较好的金属材料,以达到较好的冷却效果。但是在一些特殊场合,金属材料的冷却结构不再适用,如电磁设备内部,金属材料置于交变磁场中时,会产生涡流,增加产热,并且大幅降低设备的效率。虽然非金属材料的冷却结构能够适用于电磁设备内部,但是市面上常用的非金属冷却结构无法同时满足较高的导热性和较高的机械强度。The cooling structure is used for cooling medium to pass through to exchange heat with the heating element of the motor. In order to improve the cooling capacity of heating elements, most cooling structures currently use metal materials with good thermal conductivity to achieve better cooling effects. However, in some special occasions, the cooling structure of metal materials is no longer suitable, such as inside electromagnetic equipment. When metal materials are placed in an alternating magnetic field, eddy currents will be generated, which will increase heat production and greatly reduce the efficiency of the equipment. Although the cooling structure of non-metallic materials can be applied inside electromagnetic equipment, the non-metallic cooling structures commonly used on the market cannot meet the requirements of high thermal conductivity and high mechanical strength at the same time.
发明内容Contents of the invention
本发明的目的就是为了克服上述现有技术的缺陷而提供一种多材料复合成型的非金属冷却结构及其制造方法和轴向磁场电机,所述冷却结构能够同时保证高效的冷却性能和较好的机械强度。本发明的目的可以通过以下技术方案来实现:The purpose of the present invention is to provide a multi-material composite non-metallic cooling structure and a manufacturing method and an axial magnetic field motor in order to overcome the above-mentioned shortcomings of the prior art. The cooling structure can simultaneously ensure efficient cooling performance and better mechanical strength. The object of the present invention can be achieved through the following technical solutions:
依据本发明的一个目的,本发明提供了一种冷却结构,所述冷却结构包括壳体,及形成在所述壳体内部的流道,所述壳体由导热材料和强度材料结合而成,并在所述导热材料所在的壳体外表面形成换热面,以用于接触待冷却件。According to one object of the present invention, the present invention provides a cooling structure. The cooling structure includes a shell and a flow channel formed inside the shell. The shell is made of a combination of thermally conductive material and strength material. And a heat exchange surface is formed on the outer surface of the shell where the thermal conductive material is located for contacting the parts to be cooled.
作为优选的实施例,所述壳体分为至少一由所述导热材料组成的导热件,及至少一由所述强度材料组成的强度件,所述导热件和所述强度件拼接形成所述壳体。As a preferred embodiment, the housing is divided into at least one thermal conductive member composed of the thermal conductive material, and at least one strength member composed of the strength material, and the thermal conductive member and the strength member are spliced to form the case.
作为优选的实施例,所述壳体由所述导热材料和所述强度材料混合注塑而成。As a preferred embodiment, the housing is made of a mixture of the thermally conductive material and the strength material and is injection molded.
作为优选的实施例,还包括至少一加强筋,所述加强筋设置于所述导热材料所在的壳体外表面和/或内表面;As a preferred embodiment, it also includes at least one reinforcing rib, which is disposed on the outer surface and/or inner surface of the housing where the thermally conductive material is located;
和/或,还包括至少一由所述导热材料组成的换热件,所述导热材料所在的壳体外表面和/或内表面凸起,以形成所述换热件,并且位于所述壳体外表面的换热件能够内嵌于所述待冷却件内部。And/or, it also includes at least one heat exchange element composed of the thermal conductive material, the outer surface and/or the inner surface of the housing where the thermal conductive material is located are raised to form the heat exchange element, and is located outside the housing. The surface heat exchange element can be embedded inside the element to be cooled.
作为优选的实施例,所述冷却机构的壳体包括至少一定子相对板和至少一转子相对板,以及贯穿所述转子相对板和所述定子相对板的若干个定子套孔,所述流道形成于所述转子相对板和所述定子相对板之间,并围绕于各所述定子套孔的周围,所述定子相对板和/或所述转子相对板的至少部分由所述导热材料组成。As a preferred embodiment, the housing of the cooling mechanism includes at least one stator opposing plate and at least one rotor opposing plate, and several stator sleeve holes penetrating the rotor opposing plate and the stator opposing plate, and the flow channel Formed between the rotor opposing plate and the stator opposing plate and surrounding each stator sleeve hole, at least part of the stator opposing plate and/or the rotor opposing plate is composed of the thermally conductive material .
作为优选的实施例,所述定子相对板包括一外环部、一内环部和若干由所述导热材料组成个的支部,所述支部连接于所述外环部和所述内环部之间,并且若干个所述支部圆周间隔排列,以在相邻的两个所述支部之间形成所述定子套孔。As a preferred embodiment, the stator opposing plate includes an outer ring part, an inner ring part and a plurality of branches made of the thermally conductive material, and the branch parts are connected between the outer ring part and the inner ring part. space, and several of the branches are arranged at circumferential intervals to form the stator sleeve holes between two adjacent branches.
根据本发明的另一个目的,本发明还提供了一种轴向磁场电机,所述轴向磁场电机包括至少一上述实施例的冷却结构,所述轴向磁场电机还包括至少一定子和至少一转子,所述定子和所述转子沿轴线间隔排列,以在所述定子和所述转子之间产生一气隙,所述冷却结构套设于所述定子上。According to another object of the present invention, the present invention also provides an axial magnetic field motor. The axial magnetic field motor includes at least one cooling structure of the above embodiment. The axial magnetic field motor further includes at least a stator and at least one stator. The rotor, the stator and the rotor are arranged at intervals along the axis to create an air gap between the stator and the rotor, and the cooling structure is sleeved on the stator.
根据本发明的另一个目的,本发明还提供了一种冷却结构的制造方法,所述冷却结构包括壳体,及形成在所述壳体内部的流道,所述制造方法包括以下步骤:According to another object of the present invention, the present invention also provides a manufacturing method of a cooling structure. The cooling structure includes a shell and a flow channel formed inside the shell. The manufacturing method includes the following steps:
将导热材料和强度材料结合,以制得所述壳体,并在所述导热材料所在的壳体外表面形成换热面,以用于接触待冷却件。The thermally conductive material and the strength material are combined to prepare the shell, and a heat exchange surface is formed on the outer surface of the shell where the thermally conductive material is located for contacting the parts to be cooled.
作为优选的实施例,所述方法包括:As a preferred embodiment, the method includes:
提供至少一由所述导热材料组成的导热件,及至少一由所述强度材料组成的强度件;Provide at least one thermally conductive member composed of the thermally conductive material, and at least one strength member composed of the strength material;
通过模具对所述导热件和所述强度件进行注塑结合,以制得所述壳体。The thermal conductive member and the strength member are injection molded together through a mold to produce the housing.
作为优选的实施例,所述壳体还包括若干个加强筋,所述加强筋设置于所述导热件的内表面和/或外表面,所述方法包括:As a preferred embodiment, the shell further includes a plurality of reinforcing ribs, the reinforcing ribs are arranged on the inner surface and/or the outer surface of the thermal conductive member, and the method includes:
制得带有所述加强筋的所述强度件;Preparing the strength member with the reinforcement ribs;
将所述强度件带有所述加强筋的一侧,注塑结合于所述导热件上,以使所述加强筋设置于所述导热件的内表面和/或外表面。The side of the strength member with the reinforcing ribs is injection molded and bonded to the heat conducting member, so that the reinforcing ribs are disposed on the inner surface and/or the outer surface of the heat conducting member.
作为优选的实施例,所述方法包括:As a preferred embodiment, the method includes:
混合所述导热材料和强度材料,并通过模具对混合后的所述导热材料和所述强度材料一体注塑,以制得所述壳体。The thermally conductive material and the strength material are mixed, and the mixed thermally conductive material and the strength material are integrally injection molded through a mold to prepare the shell.
与现有技术相比,本技术方案具有以下优点:Compared with the existing technology, this technical solution has the following advantages:
所述冷却结构的壳体是由导热材料和强度材料结合而成,以使所述冷却结构同时满足强度和导热性的要求,以保证所述了冷却结构的稳定性和可靠性,并通过在所述壳体内部的流道引入冷却介质,来对待冷却件进行有效的冷却。并且所述导热材料所在的壳体外表面形成换热面,所述换热面直接接触待冷却件,以使待冷却件和冷却介质进行有效换热,保证所述冷却结构强度的同时,提升换热性能,进而达到高效冷却。另外,所述冷却结构的导热材料和强度材料可为非金属或金属材料,以增加使用范围。再者所述壳体可由硬性的所述导热件和所述强度件拼接而成,或者通过所述导热材料和所述强度材料混合注塑而成。The shell of the cooling structure is made of a combination of thermal conductive materials and strength materials, so that the cooling structure meets the requirements of strength and thermal conductivity at the same time to ensure the stability and reliability of the cooling structure, and through The flow channel inside the housing introduces cooling medium to effectively cool the parts to be cooled. Moreover, the outer surface of the shell where the thermal conductive material is located forms a heat exchange surface, and the heat exchange surface directly contacts the parts to be cooled, so that the parts to be cooled and the cooling medium can effectively exchange heat, ensuring the strength of the cooling structure while improving the heat exchanger. thermal performance, thereby achieving efficient cooling. In addition, the thermal conductive material and strength material of the cooling structure can be non-metallic or metallic materials to increase the range of use. Furthermore, the housing may be spliced together by the rigid heat conductive member and the strength member, or may be injection molded by mixing the heat conduction material and the strength material.
以下结合附图及实施例进一步说明本发明。The present invention will be further described below in conjunction with the accompanying drawings and examples.
附图说明Description of drawings
图1为本发明所述冷却结构第一实施例的结构示意图;Figure 1 is a schematic structural diagram of a first embodiment of the cooling structure of the present invention;
图2为本发明所述冷却结构第二实施例的结构示意图;Figure 2 is a schematic structural diagram of a second embodiment of the cooling structure of the present invention;
图3为本发明所述冷却结构第三实施例的结构示意图;Figure 3 is a schematic structural diagram of a third embodiment of the cooling structure of the present invention;
图4为本发明所述冷却结构第四实施例的结构示意图;Figure 4 is a schematic structural diagram of a fourth embodiment of the cooling structure of the present invention;
图5为本发明所述冷却结构第五实施例的结构示意图;Figure 5 is a schematic structural diagram of the fifth embodiment of the cooling structure of the present invention;
图6为图5的所述冷却结构的内部示意图;Figure 6 is an internal schematic diagram of the cooling structure of Figure 5;
图7为本发明所述冷却结构第六实施例的结构示意图;Figure 7 is a schematic structural diagram of a sixth embodiment of the cooling structure of the present invention;
图8位本发明所述冷却结构第七实施例的结构示意图;Figure 8 is a schematic structural diagram of a seventh embodiment of the cooling structure according to the present invention;
图9为图8的所述冷却结构的侧视图;Figure 9 is a side view of the cooling structure of Figure 8;
图10为图8中沿A-A向剖视图;Figure 10 is a cross-sectional view along the A-A direction in Figure 8;
图11为图8中沿B-B向剖视图;Figure 11 is a cross-sectional view along the B-B direction in Figure 8;
图12为图8的所述冷却结构的流道示意图;Figure 12 is a schematic diagram of the flow channel of the cooling structure of Figure 8;
图13为本发明所述轴向磁场电机一实施例的结构示意图;Figure 13 is a schematic structural diagram of an embodiment of the axial magnetic field motor according to the present invention;
图14为图13的本发明所述轴向磁场电机中定子的结构示意图;Figure 14 is a schematic structural diagram of the stator in the axial magnetic field motor of the present invention in Figure 13;
图15为图13的所述轴向磁场电机中定子铁芯的结构示意图;Figure 15 is a schematic structural diagram of the stator core in the axial magnetic field motor of Figure 13;
图16为图13的所述轴向磁场电机中线圈组件的结构示意图;Figure 16 is a schematic structural diagram of the coil assembly in the axial magnetic field motor of Figure 13;
图17为图13的所述轴向磁场电机中冷却结构和壳体的组合示意图;Figure 17 is a schematic diagram of the combination of the cooling structure and the housing in the axial magnetic field motor of Figure 13;
图18为图13的所述轴向磁场电机中定子和壳体的组合示意图;Figure 18 is a schematic diagram of the combination of the stator and the housing in the axial magnetic field motor of Figure 13;
图19为图13的所述轴向磁场电机中壳体的结构示意图;Figure 19 is a schematic structural diagram of the housing in the axial magnetic field motor of Figure 13;
图20为本发明所述定子另一实施例的结构示意图;Figure 20 is a schematic structural diagram of another embodiment of the stator according to the present invention;
图21为图20的所述定子中定子铁芯的结构示意图;Figure 21 is a schematic structural diagram of the stator core in the stator of Figure 20;
图22为图20的所述定子和冷却结构的组合示意图;Figure 22 is a schematic diagram of the combination of the stator and cooling structure of Figure 20;
图23为本发明所述轴向磁场电机另一实施例的结构示意图;Figure 23 is a schematic structural diagram of another embodiment of the axial magnetic field motor according to the present invention;
图24为图23的轴向磁场电机中定子的结构示意图;Figure 24 is a schematic structural diagram of the stator in the axial magnetic field motor of Figure 23;
图25为图23的轴向磁场电机中定子铁芯的结构示意图;Figure 25 is a schematic structural diagram of the stator core in the axial magnetic field motor of Figure 23;
图26为图23的轴向磁场电机中机壳的结构示意图;Figure 26 is a schematic structural diagram of the casing of the axial magnetic field motor of Figure 23;
图27为图23的轴向磁场电机中机壳和冷却结构的组合示意图;Figure 27 is a schematic diagram of the combination of the casing and the cooling structure in the axial magnetic field motor of Figure 23;
图28为本发明所述定子铁芯另一实施例的结构示意图;Figure 28 is a schematic structural diagram of another embodiment of the stator core according to the present invention;
图29为图28的定子铁芯和冷却结构的组合示意图;Figure 29 is a schematic diagram of the combination of the stator core and cooling structure of Figure 28;
图30为本发明所述轴向磁场电机另一实施例的结构示意图;Figure 30 is a schematic structural diagram of another embodiment of the axial magnetic field motor according to the present invention;
图31为图30的所述轴向磁场电机中定子和冷却结构的组合示意图;Figure 31 is a schematic diagram of the combination of the stator and cooling structure in the axial magnetic field motor of Figure 30;
图32为图30的所述轴向磁场电机中机壳的结构示意图;Figure 32 is a schematic structural diagram of the casing of the axial magnetic field motor in Figure 30;
图33为本发明所述定子铁芯另一实施例的结构示意图。Figure 33 is a schematic structural diagram of another embodiment of the stator core according to the present invention.
具体实施方式Detailed ways
以下描述用于揭露本发明以使本领域技术人员能够实现本发明。以下描述中的优选实施例只作为举例,本领域技术人员可以想到其他显而易见的变型。在以下描述中界定的本发明的基本原理可以应用于其他实施方案、变形方案、改进方案、等同方案以及没有背离本发明的精神和范围的其他技术方案。The following description is provided to disclose the invention to enable those skilled in the art to practice the invention. The preferred embodiments in the following description are only examples, and other obvious modifications may occur to those skilled in the art. The basic principles of the invention defined in the following description may be applied to other embodiments, variations, improvements, equivalents and other technical solutions without departing from the spirit and scope of the invention.
如图1至图12所示,所述冷却结构1300a~1300g,所述冷却结构1300a~1300g包括壳体1330,及形成在所述壳体1330内部的流道1314,所述壳体1330由导热材料和强度材料结合而成,并在所述导热材料所在的壳体外表面形成换热面,以用于接触待冷却件。As shown in FIGS. 1 to 12 , the cooling structures 1300a to 1300g include a housing 1330 and a flow channel 1314 formed inside the housing 1330 . The housing 1330 is made of thermal conductive materials. The thermally conductive material is combined with a strong material, and a heat exchange surface is formed on the outer surface of the housing where the thermally conductive material is located for contacting the parts to be cooled.
所述冷却结构1300a~1300g的壳体1330是由导热材料和强度材料结合而成,以使所述冷却结构1300a~1300g同时满足强度和导热性的要求,以保证所述了冷却结构1300a~1300g的稳定性和可靠性,并通过在所述壳体1330内部的流道1314引入冷却介质,来对待冷却件进行有效的冷却,其中冷却介质包括冷却液或冷却气体。并且所述导热材料所在的壳体外表面形成换热面,所述换热面直接接触待冷却件,以使待冷却件和冷却介质进行有效换热,保证所述冷却结构1300a~1300g强度的同时,提升换热性能,进而达到高效冷却。另外,所述导热材料可采用金属氧化物或陶瓷等材料,所述强度材料可采用聚苯硫醚(PPS)、含氟聚合物加工助剂(PPA)或聚醚醚酮(PEEK)等材料,以获得非金属的冷却结构,并能够适用于交变磁场中,当然不排除采用金属材质的导热材料和强度材料,以获得金属材质的冷却结构。The shell 1330 of the cooling structures 1300a ~ 1300g is made of a combination of thermal conductive materials and strength materials, so that the cooling structures 1300a ~ 1300g meet the requirements of strength and thermal conductivity at the same time to ensure that the cooling structures 1300a ~ 1300g The stability and reliability of the cooling medium are introduced into the flow channel 1314 inside the housing 1330 to effectively cool the part to be cooled, where the cooling medium includes cooling liquid or cooling gas. Moreover, the outer surface of the shell where the thermal conductive material is located forms a heat exchange surface, and the heat exchange surface directly contacts the parts to be cooled, so that the parts to be cooled and the cooling medium can effectively exchange heat, while ensuring the strength of the cooling structures 1300a to 1300g. , improve heat exchange performance, thereby achieving efficient cooling. In addition, the thermal conductive material can be made of metal oxide or ceramics, and the strength material can be made of polyphenylene sulfide (PPS), fluoropolymer processing aid (PPA) or polyether ether ketone (PEEK). , to obtain a non-metallic cooling structure that can be applied in alternating magnetic fields. Of course, it does not rule out the use of metallic thermal conductive materials and strength materials to obtain a metallic cooling structure.
所述冷却结构的形状和拼接方式可多样,以下通过八个实施例来详细介绍:The cooling structure can have various shapes and splicing methods. The following is a detailed introduction through eight embodiments:
第一实施例First embodiment
如图1所示,在第一实施例的冷却结构1300a中,其壳体1330分为至少一由所述导热材料组成的导热件13301,及至少一由所述强度材料组成的强度件13302,所述导热件13301和 所述强度件13302拼接形成所述壳体1330。As shown in Figure 1, in the cooling structure 1300a of the first embodiment, its housing 1330 is divided into at least one thermal conductive member 13301 composed of the thermal conductive material, and at least one strength member 13302 composed of the strength material. The thermal conductive member 13301 and the strength member 13302 are spliced to form the housing 1330.
具体地,所述导热件13301和所述强度件13302的数量均为一个,所述导热件13301呈一字型,所述强度件13302呈n型,两者拼接形成方形截面的所述壳体1330。并且所述导热件13301和所述强度件13302内表面围成所述流道1314,而所述导热件13301的外表面形成换热面,以与所述待冷却件接触。Specifically, the number of the heat conducting member 13301 and the strength member 13302 is one. The heat conducting member 13301 is in a straight shape, and the strength member 13302 is in an n shape. The two are spliced to form the housing with a square cross section. 1330. In addition, the inner surfaces of the heat conducting member 13301 and the strength member 13302 form the flow channel 1314, and the outer surface of the heat conducting member 13301 forms a heat exchange surface to contact the component to be cooled.
所述导热件13301和所述强度件13302之间的拼接可为插接、套接、卡接或螺纹连接等。The splicing between the thermal conductive member 13301 and the strength member 13302 may be plugged, sleeved, clamped or threaded.
需要说明的是,虽然所述强度件13302起到提升所述冷区结构1300a的作用,但当所述冷却结构1300a布置在所述待冷却件内部时,所述强度件13302同样能够实现换热。It should be noted that although the strength member 13302 plays a role in lifting the cold zone structure 1300a, when the cooling structure 1300a is arranged inside the part to be cooled, the strength member 13302 can also achieve heat exchange. .
第二实施例Second embodiment
如图2所示,所述第二实施例的冷却结构1300b,其与第一实施例的冷却结构不同在于,所述导热件13301和所述强度件13302均呈一字型,且所述导热件13301和所述强度件13302的数量各为两个,两个所述导热件13301相对设置,两个所述强度件13302相对设置,并且相邻所述导热件13301和所述强度件13302之间相互拼接,以形成方形截面的所述壳体1330。As shown in FIG. 2 , the cooling structure 1300b of the second embodiment is different from the cooling structure of the first embodiment in that both the heat conduction member 13301 and the strength member 13302 are in a straight shape, and the heat conduction member 13302 is in a straight shape. The number of the component 13301 and the strength component 13302 is two each, the two thermal conductive components 13301 are disposed oppositely, the two strength components 13302 are disposed oppositely, and the thermal conductive component 13301 and the strength component 13302 are adjacent to each other. are spliced together to form the housing 1330 with a square cross-section.
由于所述导热件13301的数量为两个,因此第二实施例的冷却结构1300b具有两个换热面,即两个相对的所述导热件13301,其外表面分别形成所述换热面。可见,通过增加所述导热件13301的数量,以及设定所述导热件13301的相应安装位置,可进行待冷却件在所述冷却结构上不同位置的安装,进而增加使用领域。Since the number of the heat conductive members 13301 is two, the cooling structure 1300b of the second embodiment has two heat exchange surfaces, that is, two opposite heat conductive members 13301, the outer surfaces of which respectively form the heat exchange surfaces. It can be seen that by increasing the number of the heat conductive parts 13301 and setting the corresponding installation positions of the heat conductive parts 13301, the parts to be cooled can be installed at different positions on the cooling structure, thereby increasing the use area.
第三实施例Third embodiment
如图3所示,所述第三实施例的冷却结构1300c,其与第一实施例的冷却结构不同在于,所述冷却结构1300c还包括至少一由所述导热材料组成的换热件1350,所述导热材料所在的壳体外表面和/或内表面凸起,以形成所述换热件1350,并且位于所述壳体外表面的换热件1350能够内嵌于所述待冷却件内部。As shown in Figure 3, the cooling structure 1300c of the third embodiment is different from the cooling structure of the first embodiment in that the cooling structure 1300c also includes at least one heat exchange member 1350 composed of the thermal conductive material. The outer surface and/or the inner surface of the casing where the thermal conductive material is located is raised to form the heat exchange member 1350, and the heat exchange member 1350 located on the outer surface of the casing can be embedded inside the member to be cooled.
具体地,所述导热材料组成的导热件13301,其内/外表面凸起形成所述换热件1350,以提升换热能力。并且位于所述导热件13001外表面的换热件1350能够内嵌于所述待冷却件内部,以增加两者的换热面积,进一步提升对待冷却件的冷却效果。Specifically, the heat-conducting member 13301 composed of the heat-conducting material has protrusions on its inner/outer surface to form the heat-exchanging member 1350 to improve the heat-exchanging capability. Moreover, the heat exchange member 1350 located on the outer surface of the heat conductive member 13001 can be embedded inside the component to be cooled to increase the heat exchange area between the two and further improve the cooling effect of the component to be cooled.
所述换热件1350的形状和数量可根据实际需求进行设定,例如位于所述导热件13001外表面的换热件1350的数量为一个,且位于所述换热件1350的中间位置,并嵌入于待冷却件的缝隙中。The shape and number of the heat exchange members 1350 can be set according to actual needs. For example, the number of heat exchange members 1350 located on the outer surface of the heat conduction member 13001 is one, and it is located in the middle of the heat exchange member 1350, and Embed in the gaps of the parts to be cooled.
第四实施例Fourth embodiment
如图4所示,所述第四实施例的冷却结构1300d,其与第一实施例的冷却结构不同在于,所述冷却结构1300d还包括至少一加强筋1340,所述加强筋1340设置于所述导热材料所在的壳体外表面和/或内表面。通过设置所述加强筋1340,以防止所述冷却结构变形,进而提升所述冷却结构的强度。As shown in Figure 4, the cooling structure 1300d of the fourth embodiment is different from the cooling structure of the first embodiment in that the cooling structure 1300d also includes at least one reinforcing rib 1340, and the reinforcing rib 1340 is provided at The outer surface and/or inner surface of the housing where the thermally conductive material is located. By providing the reinforcing ribs 1340, the cooling structure is prevented from deforming, thereby improving the strength of the cooling structure.
具体地,所述导热材料组成的导热件13301,其内/外表面设置有加强筋1340。而所述加强筋1340和所述强度件13302可采用相同材质,并且两者可一体成型,之后通过所述强度件13302和所述导热件13301拼接,以使所述加强筋1340设置在所述导热件13301的内/外表面上。例如所述强度件13302呈n型,其包括一底板,以及沿底板两侧边缘向上延伸的侧板,两个侧板之间连接有若干个所述加强筋1340,并且若干个所述加强筋1340沿着所述底板的长度方向间隔排列,并靠近所述侧板远离所述底板的上端部,以在所述导热件13301插入于两个所述侧板的上端部后,所述加强筋1340就位于所述导热件13301的内表面。当然所述加强筋1340可分为上下两侧,所述导热件13301从上下两侧的加强筋1340之间的通过,以使所 述导热件13301的内/外表面均设置有加强筋1340。Specifically, the thermal conductive member 13301 composed of thermal conductive material has reinforcing ribs 1340 provided on its inner/outer surface. The reinforcing rib 1340 and the strength member 13302 can be made of the same material, and the two can be integrally formed, and then spliced by the strength member 13302 and the heat conductive member 13301, so that the reinforcing rib 1340 is disposed on the On the inner/outer surface of the thermal conductor 13301. For example, the strength member 13302 is n-shaped and includes a bottom plate and side plates extending upward along both sides of the bottom plate. A number of the reinforcing ribs 1340 are connected between the two side plates. 1340 are arranged at intervals along the length direction of the bottom plate, and are close to the side plates and away from the upper end of the bottom plate, so that after the heat conductive member 13301 is inserted into the upper ends of the two side plates, the reinforcing ribs 1340 is located on the inner surface of the thermal conductive member 13301. Of course, the reinforcing ribs 1340 can be divided into upper and lower sides, and the heat conductive member 13301 passes between the reinforcing ribs 1340 on the upper and lower sides, so that the inner/outer surfaces of the heat conductive member 13301 are provided with reinforcing ribs 1340.
第五实施例Fifth embodiment
如图5所示,第五实施例的冷却结构1300e,其与第一实施例的冷却结构不同在于,所述冷却机构1300e的壳体1330包括至少一定子相对板1332和至少一转子相对板1331,以及贯穿所述转子相对板1331和所述定子相对板1332的若干个定子套孔1313,所述流道1314形成于所述转子相对板1331和所述定子相对板1332之间,并围绕于各所述定子套孔1313的周围,所述定子相对板1332和/或所述转子相对板1331的至少部分由所述导热材料组成。As shown in FIG. 5 , the cooling structure 1300e of the fifth embodiment is different from the cooling structure of the first embodiment in that the housing 1330 of the cooling mechanism 1300e includes at least a stator opposing plate 1332 and at least one rotor opposing plate 1331 , and several stator sleeve holes 1313 penetrating the rotor opposing plate 1331 and the stator opposing plate 1332, the flow channel 1314 is formed between the rotor opposing plate 1331 and the stator opposing plate 1332, and surrounds Around each stator sleeve hole 1313, at least part of the stator opposing plate 1332 and/or the rotor opposing plate 1331 is composed of the thermally conductive material.
其中,所述待冷却件可为轴向磁场电机的定子1000a~1000e和转子2000,参考图13至33所示,所述定子1000a~1000e包括一定子铁芯1100a~1100e,所述定子铁芯1100a~1100e包括若干个圆周间隔排列的齿块1120,各所述齿块1120和所述转子2000之间保持气隙。其中所述冷却结构1300e通过所述定子套孔1312和所述齿块1120一一对应的方式套设于所述定子铁芯1100上,并且所述壳体1330的转子相对板1331靠近且朝向所述转子2000设置,而所述定子相对板1332朝向背向所述转子2000的一侧,此时所述转子相对板1331和所述定子相对板1332之间形成的流道1314,环绕于各所述齿块1120周围,以对所述定子铁芯1100a~1100e进行有效冷却,并且所述转子相对板1331靠近且朝向所述转子2000,以使所述冷却结构1300e对所述定子1000a~1000e冷却的同时,还能够对所述转子2000进行冷却,缩短了所述转子2000和所述定子1000a~1000e分别与所述冷却结构1300e之间的热传递路径,进而有效提升散热效果,以保证电机可靠运行。并且通过省略了机壳上水道的设置,可简化结构,并降低了加工难度和成本。The parts to be cooled may be the stators 1000a to 1000e and the rotor 2000 of the axial magnetic field motor. As shown in FIGS. 13 to 33 , the stators 1000a to 1000e include stator cores 1100a to 1100e. The stator cores 1100a to 1100e include a plurality of tooth blocks 1120 arranged at circumferential intervals, and an air gap is maintained between each tooth block 1120 and the rotor 2000 . The cooling structure 1300e is sleeved on the stator core 1100 through the stator sleeve hole 1312 and the tooth block 1120 in a one-to-one correspondence, and the rotor relative plate 1331 of the housing 1330 is close to and toward the stator core 1100 . The rotor 2000 is arranged with the stator opposing plate 1332 facing away from the rotor 2000. At this time, the flow channel 1314 formed between the rotor opposing plate 1331 and the stator opposing plate 1332 surrounds each location. around the tooth block 1120 to effectively cool the stator cores 1100a to 1100e, and the rotor relative plate 1331 is close to and toward the rotor 2000, so that the cooling structure 1300e cools the stators 1000a to 1000e At the same time, the rotor 2000 can also be cooled, shortening the heat transfer paths between the rotor 2000 and the stators 1000a-1000e respectively and the cooling structure 1300e, thereby effectively improving the heat dissipation effect to ensure the reliability of the motor. run. Moreover, by omitting the installation of water channels on the casing, the structure can be simplified and the processing difficulty and cost can be reduced.
具体地,所述定子相对板1332和所述转子相对板1331的数量均为一个,两者之间的距离决定了所述冷却结构1300e的厚度,参考图5,第五实施例的冷却结构1300e形状大致呈扁平的圆盘状,这样能够保证轴向磁场电机轴向尺寸小的优势。Specifically, the number of the stator opposing plate 1332 and the rotor opposing plate 1331 is one, and the distance between them determines the thickness of the cooling structure 1300e. Refer to Figure 5, the cooling structure 1300e of the fifth embodiment. The shape is roughly flat disk, which can ensure the advantage of small axial size of the axial magnetic field motor.
继续参考图5,所述定子相对板1332包括一外环部13321、一内环部13322和若干由所述导热材料组成个的支部13323,所述支部13323连接于所述外环部13321和所述内环部13322之间,并且若干个所述支部13323圆周间隔排列,以在相邻的两个所述支部13323之间形成所述定子套孔1313。参考图5和图13,所述支部13323可抵接在所述定子铁芯1100a~1100e的轭盘1110上,或者抵接在套设在所述齿块1120的线圈组件1200,此时可仅有所述支部13323采用导热件13301,而所述外环部13321和所述内环部13322采用强度件13302,以与所述轭盘1110和所述线圈组件1200进行换热。当然所述外环部13321和所述内环部13322可部分采用所述导热件13301,可根据实际需要进行选定。Continuing to refer to Figure 5, the stator opposing plate 1332 includes an outer ring portion 13321, an inner ring portion 13322 and a plurality of branch portions 13323 made of the thermally conductive material. The branch portions 13323 are connected to the outer ring portion 13321 and the between the inner ring portions 13322, and a plurality of the branch portions 13323 are arranged at circumferential intervals to form the stator sleeve holes 1313 between the two adjacent branch portions 13323. Referring to Figures 5 and 13, the branch portion 13323 can be in contact with the yoke plate 1110 of the stator cores 1100a-1100e, or with the coil assembly 1200 sleeved on the tooth block 1120. At this time, it can only be The branch part 13323 uses a heat conductive member 13301, and the outer ring part 13321 and the inner ring part 13322 use a strength member 13302 to exchange heat with the yoke plate 1110 and the coil assembly 1200. Of course, the outer ring portion 13321 and the inner ring portion 13322 can partially use the heat conductive member 13301, and can be selected according to actual needs.
参考图6,所述流道1314包括外环流道13141、内环流道13142,以及连接于所述外环流道13141和所述内环流道13142之间的若干个分支流道13143,相邻的两个所述分支流道13143之间形成所述定子套孔1313。Referring to Figure 6, the flow channel 1314 includes an outer ring flow channel 13141, an inner ring flow channel 13142, and several branch flow channels 13143 connected between the outer ring flow channel 13141 and the inner ring flow channel 13142, adjacent to each other. The stator sleeve hole 1313 is formed between the two branch flow channels 13143.
具体地,所述内环流道13142和所述外环流道13141从内至外布置,并且多个所述分支流道13143呈圆周间隔布置,以使相邻的两个所述分支流道13143之间形成所述定子套孔1313,当所述定子铁芯的齿块插入于所述定子套孔1313内后,所述齿块的径向两侧对应布置所述内环流道13142和所述外环流道13141,并且所述齿块的周向两侧分别对应所述分支流道13143,以使流道1314围绕在所述齿块的周围,进而提升对定子铁芯的散热性能。其中所述定子套孔1313和所述齿块的形状相适配,例如都呈扇形,参考图6。Specifically, the inner annular flow channel 13142 and the outer annular flow channel 13141 are arranged from inside to outside, and a plurality of the branch flow channels 13143 are arranged at circumferential intervals, so that two adjacent branch flow channels 13143 The stator sleeve hole 1313 is formed between them. When the tooth block of the stator core is inserted into the stator sleeve hole 1313, the inner ring flow channel 13142 and the inner ring flow channel 13142 are correspondingly arranged on both radial sides of the tooth block. The outer ring flow channel 13141, and the circumferential sides of the tooth block respectively correspond to the branch flow channels 13143, so that the flow channel 1314 surrounds the tooth block, thereby improving the heat dissipation performance of the stator core. The shapes of the stator sleeve holes 1313 and the tooth blocks are adapted to each other, for example, both are sector-shaped, see FIG. 6 .
继续参考图6,所述外环流道13141和所述内环流道13142内分别设置有若干个阻隔件1315,并且位于所述外环流道13141和所述内环流道1314内的所述阻隔件1315错开布置。这样能够是冷却介质通过所述分支流道13143在所述外环流道13141和所述内环流道1314之间来回的流动,在一定程度上降低流阻,进而提升散热效果。Continuing to refer to FIG. 6 , several barriers 1315 are respectively provided in the outer ring flow channel 13141 and the inner ring flow channel 13142 , and the barriers located in the outer ring flow channel 13141 and the inner ring flow channel 1314 Pieces 1315 are staggered. In this way, the cooling medium can flow back and forth between the outer ring flow channel 13141 and the inner ring flow channel 1314 through the branch flow channel 13143, thereby reducing the flow resistance to a certain extent and thereby improving the heat dissipation effect.
位于所述外环流道13141的所述阻隔件1315位于相邻的两个所述分支流道13143之间,这样能够阻挡冷却介质通过,并使冷却介质沿着所述分支流道13143进入到所述内环流道13142内,再由所述内环流道13142内的所述阻隔件1315阻挡,并通过另一所述分支流道13143进入到所述外环流道13141内,如此循环,以使冷却介质沿周向依次通过所述流道1314,以实现冷却介质的流动。The barrier 1315 located in the outer ring flow channel 13141 is located between the two adjacent branch flow channels 13143, which can block the passage of cooling medium and allow the cooling medium to enter along the branch flow channels 13143. The inner ring flow channel 13142 is blocked by the barrier member 1315 in the inner ring flow channel 13142, and enters the outer ring flow channel 13141 through another branch flow channel 13143, and circulates in this way. The cooling medium is sequentially passed through the flow channel 1314 in the circumferential direction to realize the flow of the cooling medium.
继续参考图6,所述外环流道13141向外延伸形成相邻的进出口段1316,所述进出口段1316通过隔板13163隔开形成相邻的进口部13161和出口部13162。所述进口部13161和所述出口部13162通过所述隔板13163阻隔,这样从所述进口部13161引入的冷却介质,其只能逆时针通过所述流道1314,再由所述出口部13162引出,由于所述进口部13161和出口部13162相邻且集中,增加了流道1314的冷却接触面积,提升冷却性能。Continuing to refer to FIG. 6 , the outer annular flow channel 13141 extends outward to form adjacent inlet and outlet sections 1316 , and the inlet and outlet sections 1316 are separated by partitions 13163 to form adjacent inlet portions 13161 and outlet portions 13162 . The inlet part 13161 and the outlet part 13162 are blocked by the partition 13163, so that the cooling medium introduced from the inlet part 13161 can only pass through the flow channel 1314 counterclockwise, and then through the outlet part 13162 Extracting, since the inlet part 13161 and the outlet part 13162 are adjacent and concentrated, the cooling contact area of the flow channel 1314 is increased and the cooling performance is improved.
所述第五实施例的冷却结构1300e可应用于单转子单定子,单转子双定子的轴向磁场电机。The cooling structure 1300e of the fifth embodiment can be applied to axial magnetic field motors with a single rotor and a single stator, or a single rotor and a double stator.
第六实施例Sixth embodiment
如图7所示,第六实施例的冷却结构1300f,其与第五实施例的冷却结构不同在于,所述定子相对板1332的支部13323向外凸出形成换热件1350,当所述支部13323抵接于所述线圈组件1200上时,所述换热件1350能够内嵌于相邻的两个所述线圈组件1200之间,增加换热面积,以进一步提升换热能力,参考图13。As shown in Figure 7, the cooling structure 1300f of the sixth embodiment is different from the cooling structure of the fifth embodiment in that the branch portion 13323 of the stator opposite plate 1332 protrudes outward to form a heat exchanger 1350. When the branch portion When 13323 is in contact with the coil assembly 1200, the heat exchange member 1350 can be embedded between two adjacent coil assemblies 1200 to increase the heat exchange area to further improve the heat exchange capacity. Refer to Figure 13 .
第七实施例Seventh embodiment
如图8至图12所示,第七实施例的冷却结构1300g,其与第五实施例的冷却结构不同在于,所述定子相对板1332和所述转子相对板1331的数量各为两个,每个所述定子相对板1332和一所述转子相对板1331组成一冷却盘1310,可见第七实施例的冷却结构1300g具有两个冷却盘1310,同时所述冷却结构1300g还具有连接两个所述冷却盘1310的定子相对板1332,以使两个所述冷却盘1310的转子相对板1311外置,并且两个所述冷却盘1310的所述定子套孔1313一一对应。As shown in Figures 8 to 12, the cooling structure 1300g of the seventh embodiment is different from the cooling structure of the fifth embodiment in that the number of the stator opposing plates 1332 and the rotor opposing plates 1331 is two each. Each stator opposing plate 1332 and one rotor opposing plate 1331 form a cooling plate 1310. It can be seen that the cooling structure 1300g of the seventh embodiment has two cooling plates 1310, and the cooling structure 1300g also has a cooling plate connecting the two cooling plates 1310. The stator opposing plates 1332 of the cooling plates 1310 are arranged so that the rotor opposing plates 1311 of the two cooling plates 1310 are external, and the stator sleeve holes 1313 of the two cooling plates 1310 correspond one to one.
第七实施例的冷却结构1300g可应用于双转子单定子的轴向磁场电机,其中定子可套设于所述连接管1320外部,且内置于两个所述冷却盘1310之间,此时所述定子的轴向两侧分别对应两侧所述冷却盘1310的定子相对板1332,而两个转子对应每个所述冷却盘1310的转子相对板1331。The cooling structure 1300g of the seventh embodiment can be applied to an axial magnetic field motor with dual rotors and a single stator, in which the stator can be sleeved outside the connecting pipe 1320 and built between the two cooling plates 1310. At this time, The axial sides of the stator respectively correspond to the stator opposing plates 1332 of the cooling plates 1310 on both sides, and the two rotors correspond to the rotor opposing plates 1331 of each cooling plate 1310 .
所述第七实施例的冷却结构1300g可与第五实施例一样,每个所述冷却盘1310进行独立的冷却介质引入和引出,当然所述冷却介质通过所述连接管1320在两个所述冷却盘1310之间来回流动,以增加冷却介质与定子的接触面积,提升冷却性能。参考图10至图12,所述外环流道13141和所述内环流道13142内分别设置有若干个阻隔件1315,并且位于所述外环流道13141和所述内环流道13142内的所述阻隔件1315相对布置,以将所述流道1314分隔为若干个圆周排列的腔室13140,位于两个所述冷却盘1310的所述腔室13140沿周向错开布置,并通过所述连接管1320连通,以使冷却介质依次来回通过两个所述冷却盘1310的所述腔室13140。The cooling structure 1300g of the seventh embodiment can be the same as that of the fifth embodiment. Each cooling plate 1310 carries out independent cooling medium introduction and extraction. Of course, the cooling medium passes through the connecting pipe 1320 between the two cooling plates. The cooling plates 1310 flow back and forth to increase the contact area between the cooling medium and the stator and improve the cooling performance. Referring to FIGS. 10 to 12 , a plurality of blocking members 1315 are respectively provided in the outer ring flow channel 13141 and the inner ring flow channel 13142 , and are located in all the blocking members 1315 in the outer ring flow channel 13141 and the inner ring flow channel 13142 . The barriers 1315 are arranged oppositely to divide the flow channel 1314 into several circumferentially arranged chambers 13140. The chambers 13140 located in the two cooling plates 1310 are staggered in the circumferential direction, and are connected through the connection The tubes 1320 are connected to allow the cooling medium to pass back and forth through the chambers 13140 of the two cooling plates 1310 in sequence.
具体地,所述连接管1320沿周向分隔为若干个管部1322,参考图12,由于位于两个所述冷却盘1310的所述腔室13140沿周向错开布置,因此一个所述冷却盘1310的腔室13140分别连接两个所述管部1322,以对应连接另一所述冷却盘1340的两个腔室13140,这样冷却介质通过所述管部1322依次在两个所述冷却盘1310的所述腔室13140内来回流动,而由于所述定子是套设在所述连接管1320外部的,因此所述定子内部也能通过所述管部1322进行热传递。Specifically, the connecting pipe 1320 is circumferentially divided into several tube portions 1322. Referring to Figure 12, since the chambers 13140 located in the two cooling plates 1310 are arranged circumferentially staggered, one cooling plate The chamber 13140 of 1310 is respectively connected to the two tube parts 1322 to correspondingly connect the two chambers 13140 of the other cooling plate 1340, so that the cooling medium passes through the tube part 1322 and flows through the two cooling plates 1310 in turn. The heat flows back and forth in the chamber 13140, and since the stator is sleeved outside the connecting tube 1320, heat can also be transferred inside the stator through the tube portion 1322.
如图10和图11所示,所述连接管1320连接于所述内环流道13142上,以在两个所述冷却盘1310的所述内环流道13142上各形成相对应的入口13144和排口13145,并且位于同一所述内环流道13142上,且相邻的所述入口13144和排口13145之间阻隔。As shown in FIGS. 10 and 11 , the connecting pipe 1320 is connected to the inner ring flow channel 13142 to form corresponding inlets 13144 and exhaust pipes on the inner ring flow channels 13142 of the two cooling plates 1310 . The port 13145 is located on the same inner ring flow channel 13142, and is blocked between the adjacent inlet 13144 and the outlet 13145.
进一步地,所述入口13144和排口13145分别对应所述管部1322的两端,参考图12,即位于所述外环流道13141的冷却介质通过所述分支流道13143流至所述内环流道13142后,通过其上的所述排口13145进入到所述管部1322内,然后进入另一所述冷却盘1310的腔室13140,具体从该所述腔室13140的内环流道13142的入口13144进入,然后通过所述分支流道13143流至所述外环流道13141,如此循环实现冷却介质通过所述管部1322依次在两个所述冷却盘1310的所述腔室13140内来回流动。Further, the inlet 13144 and the outlet 13145 respectively correspond to the two ends of the tube portion 1322. Refer to Figure 12, that is, the cooling medium located in the outer ring flow channel 13141 flows to the inner flow channel through the branch flow channel 13143. After the circulation channel 13142, it enters the tube portion 1322 through the outlet 13145 thereon, and then enters the chamber 13140 of the other cooling plate 1310, specifically from the inner circulation channel 13142 of the chamber 13140. enters the inlet 13144, and then flows to the outer ring flow channel 13141 through the branch flow channel 13143. In this cycle, the cooling medium passes through the tube portion 1322 and flows sequentially into the chambers 13140 of the two cooling plates 1310. Flow back and forth.
更进一步地,位于同一所述内环流道13142上的所述入口13144和排口13145间隔布置,并且相邻所述入口13144和排口13145之间设置有用于阻隔的挡板1317。其中每个所述腔室13140分别对应一个入口13144和一个排口13145,所述入口13144和所述排口13145分别对应另一个所述冷却盘1310的两个所述腔室13140。而在所述入口13144和排口13145之间设置有挡板1317,防止冷却介质直接在通过所述入口13144和排口13145,而没有在所述外环流道13141和所述分支流道13143上流动,而影响冷却性能。具体地,从所述入口13144引入的冷却介质由于所述挡板1317阻隔,因此只能通过所述分支流道13143流至所述外环流道13141,然后通过另一所述分支流道13143流至所述排口13145,以使冷却介质能够在所述外环流道13141、所述内环流道13142和所述分支流道13143上均有流动效果。Furthermore, the inlet 13144 and the outlet 13145 located on the same inner ring flow channel 13142 are arranged at intervals, and a baffle 1317 for blocking is provided between the adjacent inlet 13144 and the outlet 13145. Each of the chambers 13140 corresponds to an inlet 13144 and an outlet 13145 respectively, and the inlet 13144 and the outlet 13145 respectively correspond to the two chambers 13140 of the other cooling plate 1310 . A baffle 1317 is provided between the inlet 13144 and the outlet 13145 to prevent the cooling medium from directly passing through the inlet 13144 and the outlet 13145 without passing through the outer ring flow channel 13141 and the branch flow channel 13143. flow, which affects cooling performance. Specifically, the cooling medium introduced from the inlet 13144 is blocked by the baffle 1317 and can only flow through the branch flow channel 13143 to the outer ring flow channel 13141 and then through the other branch flow channel 13143 flows to the outlet 13145, so that the cooling medium can have a flow effect on the outer ring flow channel 13141, the inner ring flow channel 13142 and the branch flow channel 13143.
如图8至图12所示,所述冷却盘1310的外环流道13141向外延伸形成进出口段1316,其中一所述冷却盘1310的所述进出口段1316用于冷却介质的引出,另一所述冷却盘1310的所述进出口段1316用于冷却介质的引入。As shown in Figures 8 to 12, the outer ring flow channel 13141 of the cooling plate 1310 extends outward to form an inlet and outlet section 1316, wherein the inlet and outlet section 1316 of one of the cooling plates 1310 is used to lead out the cooling medium. The inlet and outlet sections 1316 of the other cooling plate 1310 are used for introducing cooling medium.
需要说明的是,用于冷却介质引入的所述进出口段1316连通所述冷却盘1310的腔室13140,则该腔室13140的入口13144去除,即该所述腔室13140的入口13144被用于冷却介质引入的所述进出口段1316取代。同理用于冷却介质引出的所述进出口段1316连通所述冷却盘1310的腔室13140,则该腔室13140的排口13145去除。It should be noted that if the inlet and outlet section 1316 for introducing cooling medium is connected to the chamber 13140 of the cooling plate 1310, then the inlet 13144 of the chamber 13140 is removed, that is, the inlet 13144 of the chamber 13140 is used. The inlet and outlet sections 1316 introduced by the cooling medium are replaced. Similarly, if the inlet and outlet section 1316 for extracting the cooling medium is connected to the chamber 13140 of the cooling plate 1310, the discharge port 13145 of the chamber 13140 will be removed.
如图9所示,所述连接管1320从中间分为两个管体1321,每个所述管体1321分别对应连接一个所述冷却盘1310,这样两个所述冷却盘1310分别通过所述管体1321,且从定子的两端插入,以便于装配。其中两个所述管体1321之间可采用卡接、套接等方式进行连接,甚至还可增设密封圈等密封结构,以提升密封性能,防止冷却介质外泄。As shown in Figure 9, the connecting pipe 1320 is divided into two pipe bodies 1321 from the middle, and each of the pipe bodies 1321 is connected to one of the cooling plates 1310, so that the two cooling plates 1310 pass through the The tube body 1321 is inserted from both ends of the stator to facilitate assembly. Two of the tube bodies 1321 can be connected by snapping, socketing, etc., and sealing structures such as sealing rings can even be added to improve the sealing performance and prevent the cooling medium from leaking.
第八实施例Eighth embodiment
第八实施例的冷却结构,其所述壳体1330由所述导热材料和所述强度材料混合注塑而成。In the cooling structure of the eighth embodiment, the housing 1330 is made of a mixture of the thermally conductive material and the strength material.
其中所述导热材料和所述强度材料可按照一定比例混合,并通过模具注塑成型,使之同时满足强度和导热性的要求。此时所述加强筋1340和所述换热件1350可相应设置在所述壳体1330的内/外表面,所述加强筋1340和所述换热件1350的位置,可根据需要进行设定。The thermally conductive material and the strength material can be mixed according to a certain proportion and injection molded through a mold to meet the requirements of strength and thermal conductivity at the same time. At this time, the reinforcing ribs 1340 and the heat exchange member 1350 can be respectively disposed on the inner/outer surface of the housing 1330. The positions of the reinforcing ribs 1340 and the heat exchange member 1350 can be set as needed. .
综上所述,所述冷却结构1300a~1300g的壳体1330是由导热材料和强度材料结合而成,以使所述冷却结构1300a~1300g同时满足强度和导热性的要求,以保证所述了冷却结构1300a~1300g的稳定性和可靠性,并通过在所述壳体1330内部的流道1314引入冷却介质,来对待冷却件进行有效的冷却。并且所述导热材料所在的壳体外表面形成换热面,所述换热面直接接触待冷却件,以使待冷却件和冷却介质进行有效换热,保证所述冷却结构1300a~1300g强度的同时,提升换热性能,进而达到高效冷却。另外,所述冷却结构1300a~1300g的导热材料和强度材料可为非金属或金属材料,以增加使用范围。再者所述壳体1300可由硬性的所述导热件13301和所述强度件13302拼接而成,或者通过所述导热材料和所述强度材 料混合注塑而成。To sum up, the shell 1330 of the cooling structures 1300a-1300g is made of a combination of thermal conductive materials and strength materials, so that the cooling structures 1300a-1300g meet the requirements of strength and thermal conductivity at the same time to ensure that the cooling structures 1300a-1300g meet the requirements of strength and thermal conductivity. The stability and reliability of the cooling structures 1300a-1300g are improved, and the cooling medium is introduced into the flow channel 1314 inside the housing 1330 to effectively cool the parts to be cooled. Moreover, the outer surface of the shell where the thermal conductive material is located forms a heat exchange surface, and the heat exchange surface directly contacts the parts to be cooled, so that the parts to be cooled and the cooling medium can effectively exchange heat, while ensuring the strength of the cooling structures 1300a to 1300g. , improve heat exchange performance, thereby achieving efficient cooling. In addition, the thermal conductive materials and strength materials of the cooling structures 1300a to 1300g can be non-metallic or metallic materials to increase the range of use. Furthermore, the housing 1300 can be spliced together by the rigid thermally conductive member 13301 and the strength member 13302, or can be injection molded by mixing the thermally conductive material and the strength material.
本发明还提供了一种冷却结构的制造方法,具体内容如下:The invention also provides a manufacturing method of the cooling structure, the specific contents are as follows:
第九实施例Ninth embodiment
如图1至图12所示,所述冷却结构1300a~1300g包括壳体1330,及形成在所述壳体1330内部的流道1314,所述制造方法包括以下步骤:As shown in Figures 1 to 12, the cooling structures 1300a to 1300g include a housing 1330 and a flow channel 1314 formed inside the housing 1330. The manufacturing method includes the following steps:
将导热材料和强度材料结合,以制得所述壳体1330,并在所述导热材料所在的壳体外表面形成换热面,以用于接触待冷却件。The thermally conductive material and the strength material are combined to form the shell 1330, and a heat exchange surface is formed on the outer surface of the shell where the thermally conductive material is located for contacting the parts to be cooled.
通过采用上述方法,以制得同时具备导热材料和强度材料特性的冷却结构,即同时满足强度和导热性的要求,以保证所述了冷却结构的稳定性和可靠性。所述冷却结构的制造方法,可制造形成第一至第八实施例的冷却结构,具体内容可参考上述实施例,在此不作赘述。By adopting the above method, a cooling structure having both thermal conductive material and strength material properties is produced, that is, meeting the requirements of strength and thermal conductivity at the same time, thereby ensuring the stability and reliability of the cooling structure. The manufacturing method of the cooling structure can manufacture the cooling structures of the first to eighth embodiments. For details, please refer to the above embodiments and will not be described again here.
所述方法包括:The methods include:
提供至少一由所述导热材料组成的导热件13301,及至少一由所述强度材料组成的强度件13302;Provide at least one thermal conductive member 13301 composed of the thermal conductive material, and at least one strength member 13302 composed of the strength material;
通过模具对所述导热件13301和所述强度件13302进行注塑结合,以制得所述壳体1330。The thermal conductive member 13301 and the strength member 13302 are injection molded together through a mold to manufacture the housing 1330 .
具体地,可先将所述导热件13301加工成型,然后放置于注塑模具中,然后向注塑模具中置入强度材料,以一体注塑成型于连接于所述导热件13301的强度件13302。Specifically, the heat conductive member 13301 may be first processed and formed, and then placed in an injection mold. Then, a strength material may be placed into the injection mold to integrally injection mold the strength member 13302 connected to the heat conduction member 13301.
进一步地,所述壳体1330还包括若干个加强筋1340,所述加强筋1340设置于所述导热件13301的内表面和/或外表面,所述方法包括:Further, the housing 1330 also includes a plurality of reinforcing ribs 1340. The reinforcing ribs 1340 are provided on the inner surface and/or the outer surface of the heat conductive member 13301. The method includes:
制得带有所述加强筋1340的所述强度件13302;The strength member 13302 with the reinforcement rib 1340 is produced;
将所述强度件13302带有所述加强筋1340的一侧,注塑结合于所述导热件13301上,以使所述加强筋1310设置于所述导热件13301的内表面和/或外表面。The side of the strength member 13302 with the reinforcing rib 1340 is injection molded and combined with the heat conductive member 13301 so that the reinforcing rib 1310 is disposed on the inner surface and/or the outer surface of the heat conductive member 13301.
除此之外,所述方法包括:Among other things, the methods include:
混合所述导热材料和强度材料,并通过模具对混合后的所述导热材料和所述强度材料一体注塑,以制得所述壳体1330。The thermally conductive material and the strength material are mixed, and the mixed thermally conductive material and the strength material are integrally injection molded through a mold to prepare the housing 1330 .
如图13和图33所示,所述轴向磁场电机,所述轴向磁场电机包括至少一上述实施例的冷却结构1300a~1300g,所述轴向磁场电机还包括至少一定子1000a~1000e和至少一转子2000,所述定子1000a~1000e和所述转子2000沿轴线间隔排列,以在所述定子1000a~1000e和所述转子2000之间产生一气隙,所述冷却结构1300a~1300g套设于所述定子1000a~1000e上。As shown in Figures 13 and 33, the axial magnetic field motor includes at least one cooling structure 1300a~1300g of the above embodiment, and the axial magnetic field motor also includes at least stators 1000a~1000e and At least one rotor 2000. The stators 1000a-1000e and the rotor 2000 are arranged at intervals along the axis to create an air gap between the stators 1000a-1000e and the rotor 2000. The cooling structures 1300a-1300g are nested in On the stators 1000a-1000e.
由于所述轴向磁场电机采用了上述实施例的冷却结构1300a~1300g,因此所述轴向磁场电机的有益效果可参考上述实施例的冷却结构1300a~1300g。根据所述定子1000a~1000e和所述转子2000数量的不同,所述轴向磁场电机可分为单转子单定子电机、单转子双定子电机和双转子单定子电机等。以下通过六个实施例来详细介绍:Since the axial magnetic field motor adopts the cooling structures 1300a to 1300g of the above embodiment, the beneficial effects of the axial magnetic field motor can be referred to the cooling structures 1300a to 1300g of the above embodiment. According to the difference in the number of the stators 1000a to 1000e and the rotor 2000, the axial magnetic field motor can be divided into a single rotor single stator motor, a single rotor double stator motor, a double rotor single stator motor, and the like. The following is a detailed introduction through six embodiments:
第十实施例Tenth embodiment
如图13至图19所示,所述轴向磁场电机包括两个定子1000a、一转子2000和两个第五实施例的冷却结构1300e,此时所述转子2000气隙地保持在两个所述定子1000a之间,以使所述轴向磁场电机形成单转子双定子电机As shown in Figures 13 to 19, the axial magnetic field motor includes two stators 1000a, a rotor 2000 and two cooling structures 1300e of the fifth embodiment. At this time, the rotor 2000 is maintained in an air gap between the two cooling structures 1300e. between stators 1000a, so that the axial magnetic field motor forms a single rotor double stator motor
具体地,所述定子1000a包括一定子铁芯1100a和若干个线圈组件1200,所述定子铁芯1100a包括一轭盘1110和若干个齿块1120,若干个所述齿块1120在所述轭盘1110上圆周间隔设置,每个所述齿块1120外均套设一所述线圈组件1200,所述冷却结构1300e以所述定子套孔1313和所述齿块1120一一对应的方式套设于所述定子铁芯1100a上,并且所述冷却结构1300e的所述定子相对板1332朝向所述轭盘1110设置,而所述转子相对板1331朝向所述转 子2000设置,以使所述转子2000的热量经气隙传递至所述冷却结构1300e上,并由所述冷却结构1300e实现热传递降温,参考图5。Specifically, the stator 1000a includes a stator core 1100a and several coil assemblies 1200. The stator core 1100a includes a yoke plate 1110 and a plurality of tooth blocks 1120. The plurality of tooth blocks 1120 are on the yoke plate. 1110 is circumferentially spaced, and each of the tooth blocks 1120 is covered with a coil assembly 1200. The cooling structure 1300e is placed on the stator sleeve hole 1313 and the tooth block 1120 in a one-to-one correspondence. On the stator core 1100a, the stator opposing plate 1332 of the cooling structure 1300e is disposed toward the yoke plate 1110, and the rotor opposing plate 1331 is disposed toward the rotor 2000, so that the rotor 2000 The heat is transferred to the cooling structure 1300e through the air gap, and the heat transfer cooling is achieved by the cooling structure 1300e, see FIG. 5 .
参考图15,所述轭盘1110呈环形,所述齿块1120延伸连接于所述轭盘1110的内外边缘,并且所述齿块1120与所述定子套孔1313的形状相适配,均呈扇形,参考图5。Referring to Figure 15, the yoke plate 1110 is annular, the tooth blocks 1120 are extended and connected to the inner and outer edges of the yoke plate 1110, and the tooth blocks 1120 are adapted to the shapes of the stator sleeve holes 1313, both in the shape of Sector shape, refer to Figure 5.
参考图14,所述线圈组件1200与所述齿块1120的形状相适配,呈扇形状的环形结构,以围绕在所述齿块1120的周围。其中所述齿块1120的高度高于所述线圈组件1200的高度,这样当所述线圈组件1200套设于所述齿块1120上,所述齿块1120相对所述线圈组件1200突出的部分,其对应插入所述冷却结构1300e的定子套孔1313,以使所述冷却结构1300e的定子相对板1332抵接所述线圈组件1200,此时所述线圈组件1200是位于所述轭盘1110和所述冷却结构1300e之间,参考图13。可见所述齿块1120和所述线圈组件1200分别与所述冷却结构1300e之间均有相应接触,以提升对所述铁芯绕组的散热性能。并且所述冷却结构1300e起到防止线圈脱离所述定子铁芯1100a的作用,即相对于现有技术来说,省略了槽楔结构,减少了电机零部件,降低成本,并有效提升装配效率。Referring to FIG. 14 , the coil assembly 1200 is adapted to the shape of the tooth block 1120 and forms a fan-shaped annular structure to surround the tooth block 1120 . The height of the tooth block 1120 is higher than the height of the coil assembly 1200, so that when the coil assembly 1200 is placed on the tooth block 1120, the protruding portion of the tooth block 1120 relative to the coil assembly 1200, It is correspondingly inserted into the stator sleeve hole 1313 of the cooling structure 1300e, so that the stator opposing plate 1332 of the cooling structure 1300e abuts the coil assembly 1200. At this time, the coil assembly 1200 is located between the yoke plate 1110 and the Between the cooling structures 1300e, refer to FIG. 13 . It can be seen that the tooth block 1120 and the coil assembly 1200 have corresponding contacts with the cooling structure 1300e to improve the heat dissipation performance of the iron core winding. Moreover, the cooling structure 1300e prevents the coil from being separated from the stator core 1100a. That is, compared with the existing technology, the slot wedge structure is omitted, which reduces the number of motor parts, reduces costs, and effectively improves assembly efficiency.
当然第十实施例的轴向磁场电机可采用第六实施例的冷却结构1300c,所述定子相对板1332的支部13323向外凸出形成换热件1350,所述换热件1350能够内嵌于相邻的两个所述线圈组件1200之间,增加换热面积,以进一步提升换热能力,参考图13。Of course, the axial magnetic field motor of the tenth embodiment can adopt the cooling structure 1300c of the sixth embodiment. The branch 13323 of the stator relative plate 1332 protrudes outward to form a heat exchange member 1350. The heat exchange member 1350 can be embedded in the The heat exchange area is increased between two adjacent coil assemblies 1200 to further enhance the heat exchange capacity, see Figure 13 .
参考图16,所述线圈组件1200包括线圈1201,所述线圈1201和所述冷却结构1300e之间可设置绝缘导热结构,以保证所述线圈1201和所述冷却结构1300e之间的绝缘,以及热传递等。继续参考图16,所述绝缘导热结构还可以为绝缘纸1202,所述线圈1201周向的两侧分别包裹绝缘纸1202,保证了所述线圈1201和所述冷却结构1300e之间的绝缘,并且能够使所述线圈1201的热量通过所述绝缘纸1202传递给所述冷却结构1300e。Referring to Figure 16, the coil assembly 1200 includes a coil 1201. An insulating and thermally conductive structure can be disposed between the coil 1201 and the cooling structure 1300e to ensure insulation between the coil 1201 and the cooling structure 1300e, as well as thermal insulation. Delivery etc. Continuing to refer to Figure 16, the insulating and heat-conducting structure may also be insulating paper 1202. Both sides of the circumference of the coil 1201 are wrapped with insulating paper 1202, ensuring the insulation between the coil 1201 and the cooling structure 1300e, and The heat of the coil 1201 can be transferred to the cooling structure 1300e through the insulating paper 1202.
如图13、图17至图19所示,所述轴向磁场电机还包括一机壳3000,所述机壳3000包括两个壳体3001,所述壳体3001包括底板3100,以及沿所述底板3100外边缘延伸形成的外侧板3200,每个所述壳体3001对应固定一所述定子1000a,所述定子1000a位于所述外侧板3200围成的区域内,且通过所述定子铁芯1100a的轭盘1110固定于所述底板3100上,两个所述壳体3001以所述底板3100外置的方式进行外侧板3200相对抵接固定。其中所述轭盘1110可通过螺栓固定在所述底板3100上,以使所述冷却结构1300e相对所述定子1000a外置于所述壳体3001外侧,这样当两个所述壳体3001通过外侧板3200相对抵接固定时,所述转子2000与每个所述定子1000a之间均存在一个所述冷却结构1300e,以使所述转子2000两侧能够接触不同的所述冷却结构1300e,从而提升散热性能。两个所述壳体3001之间可通过螺栓等方式进行固定,在此不受限制。As shown in Figures 13, 17 to 19, the axial magnetic field motor also includes a casing 3000. The casing 3000 includes two casings 3001. The casing 3001 includes a bottom plate 3100 and a base plate 3100 along the bottom plate. The outer edge of the bottom plate 3100 is extended to form an outer plate 3200. Each housing 3001 is fixed with a stator 1000a. The stator 1000a is located in the area surrounded by the outer plate 3200, and passes through the stator core 1100a. The yoke plate 1110 is fixed on the bottom plate 3100, and the outer plates 3200 of the two housings 3001 are relatively abutted and fixed in a manner that the bottom plate 3100 is external. The yoke plate 1110 can be fixed on the bottom plate 3100 by bolts, so that the cooling structure 1300e is located outside the housing 3001 relative to the stator 1000a, so that when the two housings 3001 pass through the outside When the plates 3200 are relatively abutted and fixed, there is one cooling structure 1300e between the rotor 2000 and each stator 1000a, so that both sides of the rotor 2000 can contact different cooling structures 1300e, thereby improving the Thermal performance. The two housings 3001 can be fixed by means of bolts, etc., which is not limited here.
所述外环流道13141向外延伸形成相邻的进出口段1316,所述进出口段1316通过隔板13163隔开形成相邻的进口部13161和出口部13162,所述外侧板3200上开设有所述进出口段1316穿出的卡口3201。所述卡口3201的作用不仅能够让所述进出口段1316引出,还能对所述冷却结构1300e进行预固定,以保证组装后的可靠稳定性。The outer ring flow channel 13141 extends outward to form adjacent inlet and outlet sections 1316. The inlet and outlet sections 1316 are separated by partitions 13163 to form adjacent inlet portions 13161 and outlet portions 13162. There are openings on the outer plate 3200. There is a bayonet 3201 through which the inlet and outlet section 1316 passes. The bayonet 3201 not only allows the inlet and outlet sections 1316 to be led out, but also pre-fixes the cooling structure 1300e to ensure reliability and stability after assembly.
所述机壳3000还包括内侧板3300和所述支撑块3400,所述内侧板3300套设于所述定子1000a内部,所述支撑块3400设置于所述外侧板3200内壁上,所述冷却结构1300e支撑固定于所述内侧板3200和/或支撑块3400上。参考图13,所述定子1000a位于所述内侧板3300和所述外侧板3200之间,所述冷却结构1300e可抵接在所述内侧板3200和/或支撑块3400上,并通过螺栓锁紧。参考图5,所述冷却结构1300e上开设有螺栓穿过的安装孔1318,所述安装孔1318具体位于所述外环流道13141和内环流道13142对应的位置,即所述外环流道13141抵接在多个圆周间隔布置的所述支撑块3400上,所述内环流道13142抵接在所述内侧板3200上。The casing 3000 also includes an inner plate 3300 and a support block 3400. The inner plate 3300 is sleeved inside the stator 1000a. The support block 3400 is disposed on the inner wall of the outer plate 3200. The cooling structure 1300e is supported and fixed on the inner panel 3200 and/or the support block 3400. Referring to Figure 13, the stator 1000a is located between the inner plate 3300 and the outer plate 3200. The cooling structure 1300e can abut the inner plate 3200 and/or the support block 3400 and be locked with bolts. . Referring to Figure 5, the cooling structure 1300e is provided with a mounting hole 1318 for bolts to pass through. The mounting hole 1318 is specifically located at a position corresponding to the outer ring flow channel 13141 and the inner ring flow channel 13142, that is, the outer ring flow channel 13141 abuts on a plurality of supporting blocks 3400 arranged at circumferential intervals, and the inner ring flow channel 13142 abuts on the inner side plate 3200 .
如图19所示,多个所述支撑块3400间隔设置在所述外侧板3200内壁上,当然多个所述 支撑块3400可依次连接,以形成连续的环形结构,以保证所述冷却结构1300e固定的稳定性。As shown in Figure 19, multiple support blocks 3400 are arranged at intervals on the inner wall of the outer panel 3200. Of course, multiple support blocks 3400 can be connected in sequence to form a continuous annular structure to ensure that the cooling structure 1300e Fixed stability.
第十一实施例Eleventh embodiment
如图20至图22所示,第十一实施例的轴向磁场电机,其与第十实施例不同在于,所述定子1000b包括一具有若干个齿块1120的定子铁芯1100b,所述齿块1120周向的两侧分别向内凹陷形成凹部1121,所述线圈组件1200内嵌于所述凹部1121内,所述冷却结构1300e卡合于相邻的两个所述线圈组件1200之间,以使所述冷却结构1300e的所述定子相对板1332抵接所述轭盘1110。进一步增加了所述冷却结构1300e分别与所述定子铁芯1100b和所述线圈组件1200之间的接触面积,从而进一步提升散热性能。As shown in Figures 20 to 22, the axial magnetic field motor of the eleventh embodiment is different from the tenth embodiment in that the stator 1000b includes a stator core 1100b with a plurality of tooth blocks 1120. Both circumferential sides of the block 1120 are respectively recessed inward to form a recess 1121. The coil assembly 1200 is embedded in the recess 1121, and the cooling structure 1300e is engaged between the two adjacent coil assemblies 1200. So that the stator opposing plate 1332 of the cooling structure 1300e abuts the yoke plate 1110 . The contact area between the cooling structure 1300e and the stator core 1100b and the coil assembly 1200 is further increased, thereby further improving the heat dissipation performance.
参考图21,所述凹部1121从所述齿块1120与所述轭盘1110连接位置,并沿所述齿块1120的高度方向延伸,其中所述凹部1121的延伸高度小于所述齿块1120的高度,这样当所述冷却结构1300e卡合于相邻的两个所述线圈组件1200之间时,所述齿块1120也能够与所述冷却结构1300e接触。Referring to FIG. 21 , the recess 1121 extends from the connection position between the tooth block 1120 and the yoke 1110 and along the height direction of the tooth block 1120 , wherein the extension height of the recess 1121 is smaller than that of the tooth block 1120 . height, so that when the cooling structure 1300e is engaged between two adjacent coil assemblies 1200, the tooth block 1120 can also contact the cooling structure 1300e.
所述线圈组件1200的线圈1201,其与所述冷却结构1300e之间的绝缘导热结构,其可选用高导热性的氧化铝薄板或者涂层,并且结合面以导热硅脂或导热胶填充。The insulating and thermally conductive structure between the coil 1201 of the coil assembly 1200 and the cooling structure 1300e can be made of aluminum oxide sheets or coatings with high thermal conductivity, and the joint surface is filled with thermally conductive silicone grease or thermally conductive glue.
第十二实施例Twelfth embodiment
如图23至图27所示,第十二实施例的轴向磁场电机,其与第十实施例不同在于,所述定子1000c包括定子铁芯1100c,定子铁芯1100c包括若干个圆周间隔排列的齿块1120,以及一轭盘1110,所述轭盘1110连接于各所述齿块1120两轴向端面的中间位置。所述齿块1120的轴向两侧分别套设一线圈组件1200,并且线圈组件1200抵接于所述1110上,另外所述定子1000c轴向两侧分别套设一冷却结构1300e。另外第十二实施例的轴向磁场电机的转子2000数量为两个,所述定子1000c气隙地保持在两个所述转子2000之间,以使所述轴向磁场电机形成双转子单定子电机。As shown in Figures 23 to 27, the axial magnetic field motor of the twelfth embodiment is different from the tenth embodiment in that the stator 1000c includes a stator core 1100c, and the stator core 1100c includes a plurality of circumferentially spaced-apart The tooth block 1120, and a yoke plate 1110, the yoke plate 1110 is connected to the middle position of the two axial end surfaces of each tooth block 1120. A coil assembly 1200 is set on both axial sides of the tooth block 1120, and the coil assembly 1200 is in contact with the tooth block 1110. In addition, a cooling structure 1300e is set on both axial sides of the stator 1000c. In addition, the number of rotors 2000 of the axial magnetic field motor of the twelfth embodiment is two, and the stator 1000c is held between the two rotors 2000 with an air gap, so that the axial magnetic field motor forms a double-rotor single-stator motor. .
其中,每个所述转子2000对应一个所述冷却结构1300e的转子相对板1331,所述转子2000的热量经气隙传递至相对应的所述冷却结构1300e上,并由所述冷却结构1300e实现热传递降温。Each rotor 2000 corresponds to a rotor opposing plate 1331 of the cooling structure 1300e. The heat of the rotor 2000 is transferred to the corresponding cooling structure 1300e through the air gap, and is realized by the cooling structure 1300e. Heat transfer cooling.
如图23、图26和图27所示,所述机壳3000包括一外侧板3200和两个底板3100,所述外侧板3200的两端分别开设有卡口3201,所述冷却结构1300e的外环流道13141向外延伸形成进出口段1316,两个所述冷却结构1300e分别通过所述进出口段1316卡合于所述外侧板3200两端的卡口3201上,以使一体连接的两个所述定子1000c固定于两个所述冷却结构1300e之间,并且所述外侧板3200的两端通过所述底板3100封闭。As shown in Figures 23, 26 and 27, the casing 3000 includes an outer plate 3200 and two bottom plates 3100. Bayonets 3201 are respectively provided at both ends of the outer plate 3200. The outer surface of the cooling structure 1300e The circulation channel 13141 extends outward to form an inlet and outlet section 1316. The two cooling structures 1300e are respectively engaged with the bayonet 3201 at both ends of the outer plate 3200 through the inlet and outlet sections 1316, so that the two cooling structures 1300e are integrally connected. The stator 1000c is fixed between the two cooling structures 1300e, and both ends of the outer plate 3200 are closed by the bottom plate 3100.
如图23至图27所示,所述机壳3000还包括内侧板3300和所述支撑块3400,所述内侧板3300套设于所述定子1000c内部,所述支撑块3400设置于所述外侧板3200内壁上,所述冷却结构1300e支撑固定于所述内侧板3200和/或支撑块3400上。所述支撑块3400呈连续的环形结构,以使两个所述冷却结构1300e分别抵接于所述支撑块3400和所述内侧板3200的两侧。As shown in Figures 23 to 27, the casing 3000 also includes an inner plate 3300 and a support block 3400. The inner plate 3300 is sleeved inside the stator 1000c, and the support block 3400 is disposed on the outer side. On the inner wall of the plate 3200, the cooling structure 1300e is supported and fixed on the inner plate 3200 and/or the support block 3400. The support block 3400 has a continuous annular structure, so that the two cooling structures 1300e are respectively in contact with both sides of the support block 3400 and the inner plate 3200.
如图27所示,所述轴向磁场电机还包括转轴,所述转轴穿设所述定子1000c和所述内侧板3300的中心,并转动设置于所述机壳3000内部,例如所述转轴的两端分别转动连接所述底板3100。所述转子2000固定于所述转轴上。As shown in Figure 27, the axial magnetic field motor also includes a rotating shaft, which passes through the center of the stator 1000c and the inner plate 3300, and is rotatably disposed inside the casing 3000. For example, the rotating shaft Both ends are respectively rotatably connected to the bottom plate 3100. The rotor 2000 is fixed on the rotating shaft.
第十三实施例Thirteenth embodiment
如图28和图29所示,第十三实施例的轴向磁场电机,其与第十二实施例不同在于,所述定子1000d包括定子铁芯1100d,定子铁芯1100d包括若干个圆周间隔排列的齿块1120,以 及一轭盘1110,所述轭盘1110连接于各所述齿块1120两轴向端面的中间位置。所述齿块1120的轴向两侧分别套设一线圈组件1200,并且所述线圈组件1200内嵌于所述齿块1120的凹部1121上,以使所述冷却结构1300e的所述定子相对板1332抵接所述轭盘1110。进一步增加了所述冷却结构1300e分别与所述定子铁芯1100b和所述线圈组件1200之间的接触面积,从而进一步提升散热性能。As shown in Figures 28 and 29, the axial magnetic field motor of the thirteenth embodiment is different from the twelfth embodiment in that the stator 1000d includes a stator core 1100d, and the stator core 1100d includes a plurality of circumferentially spaced arrays. The tooth block 1120, and a yoke plate 1110, the yoke plate 1110 is connected to the middle position of the two axial end surfaces of each tooth block 1120. A coil assembly 1200 is respectively placed on both axial sides of the tooth block 1120, and the coil assembly 1200 is embedded in the recess 1121 of the tooth block 1120, so that the stator of the cooling structure 1300e faces the plate. 1332 abuts the yoke plate 1110 . The contact area between the cooling structure 1300e and the stator core 1100b and the coil assembly 1200 is further increased, thereby further improving the heat dissipation performance.
第十四实施例Fourteenth embodiment
如图30至图32所示,第十四实施例的轴向磁场电机,其与第十二实施例不同在于,所述定子1000e的定子铁芯1100e,其仅包括若干个圆周间隔排列的齿块1120,而没有轭盘1110。As shown in Figures 30 to 32, the axial magnetic field motor of the fourteenth embodiment is different from the twelfth embodiment in that the stator core 1100e of the stator 1000e only includes a number of teeth arranged at circumferential intervals. Block 1120 without yoke plate 1110.
另外,所述外侧板的内壁上设置有若干间隔排列的卡条3210,以使所述齿块1120卡合于相邻的两个所述卡条3210之间,参考图30和图32。具体地,所述齿块1120从相邻的两个所述卡条3210之间通过,并且所述齿块1120表面光滑,以在两个所述冷却结构1300e套设于所述齿块1120上,并卡合于外侧板两端后,套设在所述齿块1120上的两个所述线圈组件1200能够分设于所述卡条3210的两侧,并且每一侧的所述线圈组件1200能够定位于所述冷却结构1300e和所述卡条3210之间,这样不仅能够省略定位结构,使得结构更加紧凑,降低成本,还能提升结构的可靠和稳定性。In addition, a plurality of clamping strips 3210 arranged at intervals are provided on the inner wall of the outer plate, so that the tooth block 1120 is engaged between two adjacent clamping strips 3210. Refer to Figures 30 and 32. Specifically, the tooth block 1120 passes between the two adjacent clamping bars 3210, and the surface of the tooth block 1120 is smooth, so that the two cooling structures 1300e are sleeved on the tooth block 1120. , and after being engaged at both ends of the outer plate, the two coil assemblies 1200 sleeved on the tooth block 1120 can be disposed on both sides of the clip bar 3210, and the coil assemblies 1200 on each side It can be positioned between the cooling structure 1300e and the clip 3210, which not only eliminates the positioning structure, makes the structure more compact, reduces costs, but also improves the reliability and stability of the structure.
第十五实施例Fifteenth embodiment
如图33所示,第十五实施例的轴向磁场电机,其与十四实施例不同在于,采用了第七实施例的冷却结构1300g。As shown in Figure 33, the axial magnetic field motor of the fifteenth embodiment is different from the fourteenth embodiment in that it adopts the cooling structure 1300g of the seventh embodiment.
以上所述的实施例仅用于说明本发明的技术思想及特点,其目的在于使本领域内的技术人员能够了解本发明的内容并据以实施,不能仅以本实施例来限定本发明的专利采用范围,即凡依本发明所揭示的精神所作的同等变化或修饰,仍落在本发明的专利范围内。The above-described embodiments are only used to illustrate the technical ideas and characteristics of the present invention. Their purpose is to enable those skilled in the art to understand the content of the present invention and implement it accordingly. The present invention cannot be limited only by this embodiment. The patent scope means that all equivalent changes or modifications made in accordance with the spirit disclosed in the present invention still fall within the patent scope of the present invention.

Claims (10)

  1. 一种冷却结构(1300a~1300g),其特征在于,所述冷却结构(1300a~1300g)包括壳体(1330),及形成在所述壳体(1330)内部的流道(1314),所述壳体(1330)由导热材料和强度材料结合而成,并在所述导热材料所在的壳体外表面形成换热面,以用于接触待冷却件。A cooling structure (1300a-1300g), characterized in that the cooling structure (1300a-1300g) includes a shell (1330), and a flow channel (1314) formed inside the shell (1330), the The shell (1330) is made of a combination of thermal conductive material and strength material, and a heat exchange surface is formed on the outer surface of the shell where the thermal conductive material is located for contacting the parts to be cooled.
  2. 如权利要求1所述的冷却结构(1300a~1300g),其特征在于,所述壳体(1330)分为至少一由所述导热材料组成的导热件(13301),及至少一由所述强度材料组成的强度件(13302),所述导热件(13301)和所述强度件(13302)拼接形成所述壳体(1330)。The cooling structure (1300a-1300g) of claim 1, wherein the housing (1330) is divided into at least one thermal conductive member (13301) composed of the thermal conductive material, and at least one thermally conductive member (13301) composed of the strength A strength member (13302) made of material, the heat conduction member (13301) and the strength member (13302) are spliced to form the housing (1330).
  3. 如权利要求1所述的冷却结构(1300a~1300g),其特征在于,所述壳体(1330)由所述导热材料和所述强度材料混合注塑而成。The cooling structure (1300a-1300g) of claim 1, wherein the housing (1330) is made of a mixture of the thermally conductive material and the strength material.
  4. 如权利要求1所述的冷却结构(1300a~1300g),其特征在于,还包括至少一加强筋(1340),所述加强筋(1340)设置于所述导热材料所在的壳体外表面和/或内表面;The cooling structure (1300a-1300g) of claim 1, further comprising at least one reinforcing rib (1340), the reinforcing rib (1340) being disposed on the outer surface of the housing where the thermally conductive material is located and/or The inner surface;
    和/或,还包括至少一由所述导热材料组成的换热件(1350),所述导热材料所在的壳体外表面和/或内表面凸起,以形成所述换热件(1350),并且位于所述壳体外表面的换热件(1350)能够内嵌于所述待冷却件内部。And/or, it also includes at least one heat exchange element (1350) composed of the thermal conductive material, and the outer surface and/or the inner surface of the housing where the thermal conductive material is located are raised to form the heat exchange element (1350), And the heat exchange component (1350) located on the outer surface of the housing can be embedded inside the component to be cooled.
  5. 如权利要求1所述的冷却结构(1300a~1300g),其特征在于,所述冷却机构(1300e、1300f)的壳体(1330)包括至少一定子相对板(1332)和至少一转子相对板(1331),以及贯穿所述转子相对板(1331)和所述定子相对板(1332)的若干个定子套孔(1313),所述流道(1314)形成于所述转子相对板(1331)和所述定子相对板(1332)之间,并围绕于各所述定子套孔(1313)的周围,所述定子相对板(1332)和/或所述转子相对板(1331)的至少部分由所述导热材料组成。The cooling structure (1300a-1300g) of claim 1, wherein the housing (1330) of the cooling mechanism (1300e, 1300f) includes at least a stator opposing plate (1332) and at least one rotor opposing plate (1332). 1331), and several stator sleeve holes (1313) that penetrate the rotor opposing plate (1331) and the stator opposing plate (1332), and the flow channel (1314) is formed on the rotor opposing plate (1331) and the stator opposing plate (1332). Between the stator opposing plates (1332) and around each stator sleeve hole (1313), at least part of the stator opposing plate (1332) and/or the rotor opposing plate (1331) is formed by the Describe the composition of thermally conductive materials.
  6. 一种轴向磁场电机,其特征在于,包括至少一如权利要求1至5任一项所述的冷却结构(1300a~1300g),所述轴向磁场电机还包括至少一定子(1000a~1000e)和至少一转子(2000),所述定子(1000a~1000e)和所述转子(2000)沿轴线间隔排列,以在所述定子(1000a~1000e)和所述转子(2000)之间产生一气隙,所述冷却结构(1300a~1300g)套设于所述定子(1000a~1000e)上。An axial magnetic field motor, characterized in that it includes at least one cooling structure (1300a-1300g) according to any one of claims 1 to 5, and the axial magnetic field motor further includes at least a stator (1000a-1000e) and at least one rotor (2000), the stator (1000a~1000e) and the rotor (2000) are spaced apart along the axis to create an air gap between the stator (1000a~1000e) and the rotor (2000) , the cooling structure (1300a-1300g) is sleeved on the stator (1000a-1000e).
  7. 一种冷却结构的制造方法,冷却结构(1300a~1300g)包括壳体(1330),及形成在所述壳体(1330)内部的流道(1314),其特征在于,所述制造方法包括以下步骤:A method of manufacturing a cooling structure. The cooling structure (1300a-1300g) includes a shell (1330) and a flow channel (1314) formed inside the shell (1330). It is characterized in that the manufacturing method includes the following step:
    将导热材料和强度材料结合,以制得所述壳体(1330),并在所述导热材料所在的壳体外表面形成换热面,以用于接触待冷却件。The thermally conductive material and the strength material are combined to prepare the shell (1330), and a heat exchange surface is formed on the outer surface of the shell where the thermally conductive material is located for contacting the parts to be cooled.
  8. 如权利要求7所述的制造方法,其特征在于,所述方法包括:The manufacturing method according to claim 7, characterized in that the method includes:
    提供至少一由所述导热材料组成的导热件(13301),及至少一由所述强度材料组成的强度件(13302);Provide at least one thermally conductive member (13301) composed of the thermally conductive material, and at least one strength member (13302) composed of the strength material;
    通过模具对所述导热件(13301)和所述强度件(13302)进行注塑结合,以制得所述壳体(1330)。The thermal conductive member (13301) and the strength member (13302) are injection molded together through a mold to produce the housing (1330).
  9. 如权利要求8所述的制造方法,其特征在于,所述壳体(1330)还包括若干个加强筋(1340),所述加强筋(1340)设置于所述导热件(13301)的内表面和/或外表面,所述方法包括:The manufacturing method according to claim 8, characterized in that the housing (1330) further includes a plurality of reinforcing ribs (1340), the reinforcing ribs (1340) are arranged on the inner surface of the heat conductive member (13301) and/or outer surface, the method includes:
    制得带有所述加强筋(1340)的所述强度件(13302);Preparing the strength member (13302) with the reinforcement rib (1340);
    将所述强度件(13302)带有所述加强筋(1340)的一侧,注塑结合于所述导热件(13301)上,以使所述加强筋(1310)设置于所述导热件(13301)的内表面和/或外表面。The side of the strength member (13302) with the reinforcement rib (1340) is injection molded and combined with the heat conduction member (13301), so that the reinforcement rib (1310) is disposed on the heat conduction member (13301) ) inner and/or outer surface.
  10. 如权利要求7所述的制造方法,其特征在于,所述方法包括:The manufacturing method according to claim 7, characterized in that the method includes:
    混合所述导热材料和强度材料,并通过模具对混合后的所述导热材料和所述强度材料一体注塑,以制得所述壳体(1330)。The thermally conductive material and the strength material are mixed, and the mixed thermally conductive material and the strength material are integrally injection molded through a mold to prepare the shell (1330).
PCT/CN2022/114709 2022-08-16 2022-08-25 Cooling structure and manufacturing method therefor, and axial magnetic field motor WO2024036658A1 (en)

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CN211791143U (en) * 2020-04-29 2020-10-27 浙江盘毂动力科技有限公司 Cooling enhancement structure of iron core and axial magnetic field motor
CN113364163A (en) * 2021-07-08 2021-09-07 珠海格力电器股份有限公司 Motor stator cooling structure and motor

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JPH0819218A (en) * 1994-06-28 1996-01-19 Honda Motor Co Ltd Cooling structure for rotating electric machine
US20020167232A1 (en) * 2001-05-11 2002-11-14 Switched Reluctance Drives Limited Cooling of electrical machines
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CN208986739U (en) * 2018-09-04 2019-06-14 上海盘毂动力科技股份有限公司 Disc type electric machine
CN110311513A (en) * 2019-08-08 2019-10-08 哈尔滨理工大学 A kind of hub motor conductive structure
CN110571981A (en) * 2019-09-12 2019-12-13 华电电力科学研究院有限公司 System for enhancing cooling of permanent magnet motor based on high-heat-conductivity material and working method thereof
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CN113364163A (en) * 2021-07-08 2021-09-07 珠海格力电器股份有限公司 Motor stator cooling structure and motor

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