WO2024031906A1 - Automatic mixing and color matching machine for plastic particles - Google Patents

Automatic mixing and color matching machine for plastic particles Download PDF

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Publication number
WO2024031906A1
WO2024031906A1 PCT/CN2022/139962 CN2022139962W WO2024031906A1 WO 2024031906 A1 WO2024031906 A1 WO 2024031906A1 CN 2022139962 W CN2022139962 W CN 2022139962W WO 2024031906 A1 WO2024031906 A1 WO 2024031906A1
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WO
WIPO (PCT)
Prior art keywords
quantitative
stirring
chamber
plastic particles
casing
Prior art date
Application number
PCT/CN2022/139962
Other languages
French (fr)
Chinese (zh)
Inventor
陈贤鹏
Original Assignee
台州市朔翔科技股份有限公司
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Publication date
Application filed by 台州市朔翔科技股份有限公司 filed Critical 台州市朔翔科技股份有限公司
Publication of WO2024031906A1 publication Critical patent/WO2024031906A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/06Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
    • B29B7/10Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
    • B29B7/12Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with single shaft
    • B29B7/16Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with single shaft with paddles or arms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/22Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/22Component parts, details or accessories; Auxiliary operations
    • B29B7/24Component parts, details or accessories; Auxiliary operations for feeding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/22Component parts, details or accessories; Auxiliary operations
    • B29B7/26Component parts, details or accessories; Auxiliary operations for discharging, e.g. doors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/74Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

Definitions

  • the utility model belongs to the technical field of plastic production equipment, and specifically refers to an automatic mixing and color matching machine for plastic particles.
  • Plastic products are indispensable products in people's lives, such as tableware, tables and chairs, vehicle supplies, toys, etc.
  • Traditional plastic coloring uses direct spraying. This method is relatively simple, but the coloring effect is not good enough and the color fades easily. Therefore, the existing plastic coloring method involves directly mixing the toner with the plastic raw materials and directly molding the main color. This makes the coloring effect excellent and there is no color fading.
  • the existing Chinese invention patent discloses an automatic feeding device for plastic processing machinery, which includes a plastic raw material barrel, a fixed volume barrel, a mixer, a liquid masterbatch machine and a control system.
  • the bottom of the cylinder is connected to the fixed-volume barrel through a pipeline, and the bottom of the fixed-volume barrel is connected to the mixer through a pipeline.
  • a liquid masterbatch feed port is provided above the mixer, and the automatic addition of the liquid masterbatch is completed by a liquid masterbatch machine;
  • the fixed-volume barrel is equipped with a material level sensor; the lower end of the mixer is connected to the plastic processing machinery through a pipeline.
  • an upper valve is set at the inlet of the fixed-volume barrel, and a lower valve is set at the outlet.
  • the upper valve is first closed, and then the lower valve is opened. Make all the plastic particles in the fixed-volume barrel fall into the mixer, then close the lower valve and then open the upper valve, so that the plastic particles can fill the fixed-volume barrel again.
  • the opening and closing movements of the valve and the lower valve require two power sources respectively, or the cooperation of one power source and a transmission component to drive the upper and lower valves respectively.
  • the overall structure is complex, has many parts and is costly. higher.
  • This utility model is to provide an automatic mixing and color matching machine for plastic particles. Its quantitative rotating shaft and partitions divide the quantitative chamber into a plurality of quantitative sub-chambers and rotate circumferentially, so that plastic particles can be poured into the mixing chamber in a certain amount. Compared with the existing technology, it effectively eliminates the need for multiple valves and their driving components, simplifying the structure and number of parts of the overall equipment, reducing costs, and making the overall operation stable and reliable.
  • the utility model is implemented as follows:
  • An automatic mixing and color matching machine for plastic particles including an organic casing.
  • the casing is provided with a feeding channel, a quantitative chamber, a stirring chamber and a discharging channel from top to bottom.
  • a quantitative rotating shaft is rotatably connected to the quantitative chamber.
  • An independent quantitative sub-cavity is formed between two adjacent partitions and the inner wall of the quantitative chamber.
  • the discharge end of the feed channel is connected to the top of the quantitative chamber.
  • the end port can be overlapped by one of the quantitative subcavities
  • the quantitative cavity and the stirring chamber are connected through the unloading port
  • the unloading port can be overlapped by one of the quantitative subcavities
  • the casing is connected to the toner.
  • the mixing chamber is provided with a stirring device capable of mixing and stirring plastic particles and toner.
  • the bottom of the mixing chamber is provided with a discharge port connected to the feed end of the discharge channel.
  • the casing There is a valve device that can block or open the discharge port.
  • the color material device includes a powder storage box filled with toner.
  • the bottom of the powder storage box is provided with an outlet on one side connected to the stirring chamber.
  • the powder trough and the powder outlet trough are rotatably connected to a feeding gear partially located in the mixing chamber.
  • a feeding chamber is formed between the teeth of the feeding gear and the side wall of the powder outlet trough, and the feeding gear is driven by a power device to rotate.
  • the power device includes a feeding motor fixed on the casing, the output shaft of the feeding motor is equipped with a driving wheel, and the powder storage box is rotatably connected to a transmission shaft, the feeding gear is sleeved on the upper end of the transmission shaft, and the lower end of the transmission shaft is sleeved with a driven wheel that cooperates with the driving wheel.
  • a control shaft is rotatably connected to the casing, and a detection gear is installed on the control shaft, as well as a detection wheel that cooperates with the driving wheel transmission.
  • the casing is provided with a detection wheel.
  • a position sensor is used to detect the position of the teeth of the gear.
  • the position sensor is electrically connected to the controller. The controller controls the opening or closing of the feeding motor based on the signal from the position sensor.
  • the stirring device includes a stirring shaft that is rotatably connected in the stirring chamber. Several stirring blades are distributed circumferentially around the stirring shaft. One end of the stirring shaft is connected to the machine.
  • the stirring motor on the shell is connected for transmission, and the stirring motor drives the rotation of the stirring shaft.
  • the outer end of the partition plate extends along the rotation direction away from the quantitative rotating shaft to form an arc-shaped baffle, and the arc-shaped baffle slides and fits on the inner wall of the quantitative chamber. And the arc-shaped baffles can completely cover the discharging end and the unloading port of the feed channel respectively.
  • One end of the quantitative rotating shaft is drivingly connected to the driving motor provided on the casing, and the driving motor drives the rotation of the quantitative rotating shaft.
  • a material storage chamber is provided in the casing between the mixing chamber and the discharging channel, and the mixing chamber is connected to the material storage chamber through the discharging port.
  • the feed port of the channel is located at the bottom of the storage chamber.
  • the valve device includes a hinge shaft rotatably connected to the casing.
  • the hinge shaft is equipped with a valve plate that can completely block the discharge port.
  • One end of the hinge shaft is connected to The valve motor is connected for transmission, and the valve motor drives the hinge shaft and the reciprocating rotation of the valve plate.
  • the casing includes a rear casing and a front cover mounted on the front end of the rear casing and made of transparent material.
  • the front cover and the rear casing The dosing cavity, stirring cavity and material storage cavity are formed between the bodies, and the feeding channel, discharging channel, dosing shaft, coloring device, stirring device and valve device are all arranged on the rear housing.
  • a controller is also included.
  • the controller is connected to an external server for communication.
  • the stirring device, color device and valve device are all electrically connected to the controller.
  • the communication information of the external server and the opening and closing times of the valve device control the working status of the mixing device and the coloring device.
  • the quantitative rotating shaft and partitions of this utility model divide the quantitative chamber into multiple quantitative sub-cavities and rotate them circumferentially, so that plastic particles can be poured into the mixing chamber in a certain amount. Compared with the existing technology, multiple quantitative sub-cavities are effectively eliminated.
  • the valve and its driving components simplify the structure and number of parts of the overall equipment, reduce costs, and make the overall operation stable and reliable;
  • the utility model has good integrity. By integrating the dosing chamber, stirring chamber and storage chamber in the same housing, it simplifies the structure of the entire equipment and effectively reduces the processing time and parts processing time. The mold cost makes its assembly simple and fast.
  • Figure 1 is an overall perspective view of the utility model
  • Figure 2 is a perspective view of the utility model without a front cover
  • Figure 3 is an overall cross-sectional view of the utility model
  • Figure 4 is a structural diagram of the cooperation between the feeding gear and the powder discharge chute of the present invention.
  • An automatic mixing and color matching machine for plastic particles including an organic casing 1.
  • the casing 1 is provided with a feed channel 2, a dosing chamber, a stirring chamber 3 and a discharging channel 4 from top to bottom.
  • the dosing chamber is rotatably connected.
  • Several quantitative rotating shafts 5 are evenly distributed in the circumferential direction and are provided with partitions 6 along their radial direction.
  • An independent quantitative sub-cavity 7 is formed between two adjacent partitions 6 and the inner wall of the quantitative cavity.
  • a feed channel The discharging end of 2 is connected to the top of the quantitative chamber, and this end port can be overlapped by one of the quantitative subcavities 7.
  • the quantitative chamber and the stirring chamber 3 are connected through the discharge port 8, and the discharge port 8 can be overlapped by one of the discharging ports 8.
  • a quantitative subcavity 7 overlaps, and the casing 1 is connected with a color material device capable of injecting toner into the stirring chamber 3.
  • the stirring chamber 3 is provided with a stirring device capable of mixing and stirring plastic particles and toner.
  • the stirring chamber 3 The bottom of the machine is provided with a discharge port 9 connected to the feed end of the discharge channel 4, and the casing 1 is provided with a valve device that can block or conduct the discharge port 9.
  • the amplitude of a single circumferential rotation of the quantitative rotating shaft 5 is that the previous quantitative sub-cavity 7 is completely separated from the feed channel 2 or the unloading port 8, and at the same time the next quantitative sub-cavity 7 is completely separated from the feed channel 2 or the unloading port.
  • the connection of port 8; and, the rotation frequency of the quantitative rotating shaft 5 is determined according to the stirring efficiency of the stirring device and the opening time of the valve device, that is, after the stirring device fully stirs and mixes the plastic particles and toner or color liquid, the valve device
  • the discharge port 9 is opened within a certain period of time so that the plastic particles in the mixing chamber 3 fall into the discharge channel 4 .
  • the working principle of this utility model is: the discharge end of the feed channel 2 is connected with one of the quantitative sub-cavities 7 of the quantitative cavity, and the plastic particles are put into the quantitative sub-cavity 7 through the feed channel 2, to be filled.
  • the quantitative rotating shaft 5 drives the partition plate 6 to rotate forward relative to the quantitative chamber, so that all the quantitative sub-cavities 7 in the quantitative chamber rotate forward, and the discharge end of the feed channel 2 It can be connected with the next quantitative sub-cavity 7 without plastic particles, and then can be filled with plastic particles into this quantitative sub-cavity 7, while the unloading port 8 is connected with the quantitative sub-cavity 7 filled with plastic particles, so that the plastic particles can be Under the action of gravity, the plastic particles fall into the mixing chamber 3 through the discharge port 8; and in the mixing chamber 3, according to the theorem, the amount of plastic particles poured into the mixing chamber 3 is injected into the mixing chamber 3 by the coloring device in equal proportions
  • the coloring device can use color liquid or toner.
  • the specific structure of the coloring device can be: the coloring device includes a powder storage box filled with toner.
  • the box body 10 and the bottom of the box of the powder storage box body 10 are provided with a powder discharge trough on one side that is connected to the stirring chamber 3.
  • a feeding gear 11 partially located in the mixing chamber 3 is rotatably connected in the powder trough.
  • the teeth of the feeding gear 11 A feeding cavity 12 is formed between the teeth and the side wall of the powder discharge chute, and the feeding gear 11 is driven by a power device to rotate. That is, the toner in the toner storage box body 10 will be filled into the feeding chamber 12.
  • the toner With the rotation of the feeding gear 11, the toner can be pushed into the mixing chamber 3 with the rotation of the feeding gear 11. At the same time, due to each The capacity of the feeding chamber 12 is the same, so by controlling the rotation angle of the feeding gear 11, the toner can be controlled to be pushed into the stirring chamber 3 in a certain amount.
  • the power device can be a motor that directly drives the rotation of the feeding gear 11.
  • the power device includes a feeding motor 13 fixed on the casing 1, and a driving wheel is mounted on the output shaft of the feeding motor 13. 14.
  • a transmission shaft 15 is rotatably connected to the powder storage box body 10 .
  • the feeding gear 11 is sleeved on the upper end of the transmission shaft 15 .
  • the lower end of the transmission shaft 15 is sleeved with a driven wheel 16 that drives and cooperates with the driving wheel 14 .
  • the casing 1 is rotatably connected to a control shaft 17, and the control shaft 17 is equipped with a detection gear. 18.
  • the casing 1 is provided with a position sensor 20 for detecting the tooth position of the detection gear 18.
  • the position sensor 20 is electrically connected to the controller, and is controlled by the controller according to The signal from the position sensor 20 controls the opening or closing of the feeding motor 13. That is, the position sensor 20 detects the teeth of the detection gear 18, and then the controller can calculate the rotation angle of the feeding gear 11. Since the capacity of each feeding chamber 12 is the same, the toner can be pushed into the mixing chamber. The amount of toner in cavity 3.
  • the casing 1 can also be connected to an auxiliary device for injecting processing aids into the stirring chamber 3.
  • the auxiliary device can be equipped with the same structure as the above-mentioned color material device.
  • the stirring device can adopt an existing common stirring structure.
  • the specific structure adopted by the stirring device is: the stirring device includes a stirring shaft 21 that is rotatably connected in the stirring chamber 3.
  • the stirring shaft There are several stirring blades 22 distributed in the circumferential direction of 21.
  • One end of the stirring shaft 21 is drivingly connected to the stirring motor 23 provided on the casing 1, and the stirring motor 23 drives the rotation of the stirring shaft 21.
  • more than three partitions 6 must be evenly distributed in the circumferential direction. , that is, dividing the quantitative cavity into more than three quantitative sub-cavities 7;
  • an arc-shaped baffle 24 is formed by extending in the direction.
  • the arc-shaped baffle 24 slides and fits on the inner wall surface of the dosing chamber, and the arc-shaped baffle 24 can completely cover the discharge end and the discharge port 8 of the feed channel 2 respectively. That is, during the process of separating the quantum chamber 7 from the feed channel 2, the arc-shaped baffle 24 will separate the quantitative quantum chamber 7 from the feeding port 8, thereby ensuring that the plastic particles are quantitatively put into the quantitative chamber 7 through the quantitative quantum chamber 7. inside the mixing chamber 3.
  • the specific driving method of the quantitative rotating shaft 5 is: one end of the quantitative rotating shaft 5 is connected to the driving motor 25 provided on the casing 1, and the driving motor 25 drives the rotation of the quantitative rotating shaft 5.
  • the quantitative rotating shaft 5 can also be transmission connected to the drive motor 25 through a gear assembly.
  • the feed end of the discharge channel 4 of this equipment is connected to the injection molding machine, extruder or blow molding machine.
  • this equipment In order to make this equipment have a material storage function, it is convenient for the injection molding machine, extruder or blow molding machine.
  • a material storage chamber 26 is provided in the casing 1 between the mixing chamber 3 and the discharging channel 4.
  • the mixing chamber 3 is connected to the material storage chamber 26 through the discharging port 9, and the discharging channel 4 is
  • the feed port is provided at the bottom of the material storage cavity 26, that is, when the injection molding machine, extruder, or blow molding machine is not working, the fully mixed plastic particles will be stored in the material storage cavity 26 first.
  • the valve device includes a hinge shaft 27 that is rotatably connected to the casing 1.
  • the hinge shaft 27 The upper sleeve is equipped with a valve plate 28 that can completely block the discharge port 9.
  • One end of the hinge shaft 27 is connected to the valve motor, and the valve motor drives the hinge shaft 27 and the valve plate 28 to reciprocate.
  • the casing 1 includes a rear housing 29 and a cover.
  • the front cover 30 is mounted on the front end of the rear housing 29 and is made of transparent material.
  • the dosing chamber, the stirring chamber 3 and the storage chamber 26 are formed between the front cover 30 and the rear housing 29.
  • the material channel 2, the discharging channel 4, the quantitative rotating shaft 5, the color material device, the stirring device, and the valve device are all arranged on the rear housing 29.
  • a controller is also included.
  • the controller is connected to an external server for communication.
  • the stirring device, coloring device and valve device are all electrically connected to the controller.
  • the controller controls the working status of the mixing device and the coloring device according to the communication information of the external server and the opening and closing times of the valve device.
  • the external server can be controlled by the manufacturer, and the color matching machine is supplied to the manufacturer or processing manufacturer on a rental basis.
  • the manufacturer can use the external server to transmit the color mixing formula of the specified color to the controller, and the controller can use the color matching formula according to the color matching.
  • the color formula controls the color material device to work; at the same time, the external server can determine the total amount of plastic color matching for the color matching device based on the number of opening and closing of the valve device, and then monitor the processing volume of the OEM.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

An automatic mixing and color matching machine for plastic particles, comprising a housing (1). A feed channel (2), a quantitative cavity, a mixing cavity (3), and a discharge channel (4) are provided in the housing (1); a quantitative rotating shaft (5) is rotatably connected inside the quantitative cavity, and the quantitative rotating shaft is provided with partition plates (6); a quantitative sub-cavity (7) is formed between every two adjacent partition plates (6) and the inner wall surface of the quantitative cavity; a discharge end of the discharge channel (2) is communicated with the quantitative cavity, and the quantitative cavity is communicated with the mixing cavity (3) by means of a discharge port (8); the housing (1) is connected to a colorant apparatus; a mixing apparatus is provided in the mixing cavity (3); a discharge port (9) is provided at the bottom of the mixing cavity (3); and the housing (1) is provided with a valve apparatus. The quantitative rotating shaft (5) and the partition plates (6) divide the quantitative cavity into multiple quantitative sub-cavities (7) and circumferentially rotate, so that a certain amount of plastic particles can be poured into the mixing cavity. Compared with the prior art, the present invention eliminates the need for multiple valves and a driving assembly therefor, so that the structure of the whole device and the number of parts and components are simplified, the costs are reduced, and the overall work is stable and reliable.

Description

一种塑料颗粒自动搅拌配色机An automatic mixing and color matching machine for plastic particles 技术领域:Technical areas:
本实用新型属于塑料生产设备技术领域,特指一种塑料颗粒自动搅拌配色机。The utility model belongs to the technical field of plastic production equipment, and specifically refers to an automatic mixing and color matching machine for plastic particles.
背景技术:Background technique:
塑料制品是人们生活中必不可少的产品,如餐具、桌椅、车辆用品、玩具等。传统的塑料上色有采用直接喷涂的方式,这种方式较为简单,但是着色效果不够好,容易掉色。因此,现有的塑料上色就有了直接将色粉与塑料原料混合后,直接主色成型,这样使得着色效果极好,也不会出现掉色的现象。Plastic products are indispensable products in people's lives, such as tableware, tables and chairs, vehicle supplies, toys, etc. Traditional plastic coloring uses direct spraying. This method is relatively simple, but the coloring effect is not good enough and the color fades easily. Therefore, the existing plastic coloring method involves directly mixing the toner with the plastic raw materials and directly molding the main color. This makes the coloring effect excellent and there is no color fading.
现有中国发明专利(授权公告号CN109986710B)所公开的一种塑料加工机械的自动进料装置,其包括有塑料原料料筒、定体积料筒、混合器、液体色母机和控制系统,原料料筒底部通过管道与定体积料筒连接,定体积料筒底部通过管道与混合器相连,混合器上方设置有液体色母进料口,液体色母的自动化添加由液体色母机来完成;所述定体积料筒设置有料位传感器;所述混合器下端通过管道与塑料加工机械相连。其中,定体积料筒的进料口处设置上阀门、出料口处设置下阀门,在实际使用过程中,待塑料颗粒填满定体积料筒后,先关闭上阀门、再打开下阀门,使得定体积料筒内的塑料颗粒全部落入到混合器内,紧接着关闭下阀门、再打开上阀门,从而塑料颗粒能够再次填满定体积料筒。由此可见,实际上阀门与下阀门的启闭运动是需要分别配置两个动力源,或者一个动力源与传动组件的配合来分别驱动上、下阀门,其整体结构复杂、零部件多且成本较高。The existing Chinese invention patent (Authorization Announcement No. CN109986710B) discloses an automatic feeding device for plastic processing machinery, which includes a plastic raw material barrel, a fixed volume barrel, a mixer, a liquid masterbatch machine and a control system. The bottom of the cylinder is connected to the fixed-volume barrel through a pipeline, and the bottom of the fixed-volume barrel is connected to the mixer through a pipeline. A liquid masterbatch feed port is provided above the mixer, and the automatic addition of the liquid masterbatch is completed by a liquid masterbatch machine; The fixed-volume barrel is equipped with a material level sensor; the lower end of the mixer is connected to the plastic processing machinery through a pipeline. Among them, an upper valve is set at the inlet of the fixed-volume barrel, and a lower valve is set at the outlet. In actual use, after the plastic particles fill the fixed-volume barrel, the upper valve is first closed, and then the lower valve is opened. Make all the plastic particles in the fixed-volume barrel fall into the mixer, then close the lower valve and then open the upper valve, so that the plastic particles can fill the fixed-volume barrel again. It can be seen that in fact, the opening and closing movements of the valve and the lower valve require two power sources respectively, or the cooperation of one power source and a transmission component to drive the upper and lower valves respectively. The overall structure is complex, has many parts and is costly. higher.
发明内容:Contents of the invention:
本实用新型的目的是提供一种塑料颗粒自动搅拌配色机,其定量转轴与隔板将定量腔分隔成多个定量子腔并周向转动,使得塑料颗粒能够以一定量倒入搅拌腔内,相比现有技术,有效省去了多个阀门及其驱动组件,使得整体设备的结构与零部件数量得到简化、成本降低,并且,整体工作稳定、可靠。The purpose of this utility model is to provide an automatic mixing and color matching machine for plastic particles. Its quantitative rotating shaft and partitions divide the quantitative chamber into a plurality of quantitative sub-chambers and rotate circumferentially, so that plastic particles can be poured into the mixing chamber in a certain amount. Compared with the existing technology, it effectively eliminates the need for multiple valves and their driving components, simplifying the structure and number of parts of the overall equipment, reducing costs, and making the overall operation stable and reliable.
本实用新型是这样实现的:The utility model is implemented as follows:
一种塑料颗粒自动搅拌配色机,包括有机壳,所述机壳内从上至下依次设置有进料通道、定量腔、搅拌腔以及出料通道,定量腔内转动连接有定量转轴,定量转轴上周向均布有若干个且沿其径向设置有隔板,相邻两隔板与定量腔的内壁面之间形成独立的定量子腔,进料通道的出料端与定量腔的顶部连通、且该端端口能被其中一个定量子腔重合,定量腔与搅拌腔之间通过下料口连通、且该下料口能被其中一个定量子腔重合,机壳上连接有能将色粉注入搅拌腔内的色料装置,搅拌腔内设置有能对塑料颗粒与色粉进行混合搅拌的搅拌装置,搅拌腔的底部开设有与出料通道的进料端连通的出料口,机壳上设置有能封堵或导通出料口的阀门装置。An automatic mixing and color matching machine for plastic particles, including an organic casing. The casing is provided with a feeding channel, a quantitative chamber, a stirring chamber and a discharging channel from top to bottom. A quantitative rotating shaft is rotatably connected to the quantitative chamber. There are several partitions evenly distributed around the circumference of the rotating shaft and arranged along its radial direction. An independent quantitative sub-cavity is formed between two adjacent partitions and the inner wall of the quantitative chamber. The discharge end of the feed channel is connected to the top of the quantitative chamber. , and the end port can be overlapped by one of the quantitative subcavities, the quantitative cavity and the stirring chamber are connected through the unloading port, and the unloading port can be overlapped by one of the quantitative subcavities, and the casing is connected to the toner. A device for injecting color material into the mixing chamber. The mixing chamber is provided with a stirring device capable of mixing and stirring plastic particles and toner. The bottom of the mixing chamber is provided with a discharge port connected to the feed end of the discharge channel. The casing There is a valve device that can block or open the discharge port.
在上述的一种塑料颗粒自动搅拌配色机中,所述色料装置包括有盒内填装有色粉的储粉盒体,储粉盒体的盒内底部设置有一侧部与搅拌腔连通的出粉槽,出粉槽内转动连接有部分位于搅拌腔内的送料齿轮,送料齿轮的齿牙与出粉槽的侧壁之间形成送料容腔,且送料齿轮由动力装置驱动进行转动。In the above-mentioned automatic mixing and color matching machine for plastic particles, the color material device includes a powder storage box filled with toner. The bottom of the powder storage box is provided with an outlet on one side connected to the stirring chamber. The powder trough and the powder outlet trough are rotatably connected to a feeding gear partially located in the mixing chamber. A feeding chamber is formed between the teeth of the feeding gear and the side wall of the powder outlet trough, and the feeding gear is driven by a power device to rotate.
在上述的一种塑料颗粒自动搅拌配色机中,所述动力装置包括有固定在机壳上的送料电机,送料电机的输出轴上套装有主动轮,所述储粉盒体上转动连接有传动轴,所述送料齿轮套设在传动轴的上端,传动轴的下端套设有与主动轮传动配合的从动轮。In the above-mentioned automatic mixing and color matching machine for plastic particles, the power device includes a feeding motor fixed on the casing, the output shaft of the feeding motor is equipped with a driving wheel, and the powder storage box is rotatably connected to a transmission shaft, the feeding gear is sleeved on the upper end of the transmission shaft, and the lower end of the transmission shaft is sleeved with a driven wheel that cooperates with the driving wheel.
在上述的一种塑料颗粒自动搅拌配色机中,所述机壳上转动连接有控制轴,控制轴上套装有检测齿轮、以及与主动轮传动配合的检测轮,机壳上设有用于对检测齿轮的齿牙位置进行检测的位置传感器,位置传感器与控制器电性连接,由控制器根据位置传感器的信号控制送料电机的启或闭。In the above-mentioned automatic mixing and color matching machine for plastic particles, a control shaft is rotatably connected to the casing, and a detection gear is installed on the control shaft, as well as a detection wheel that cooperates with the driving wheel transmission. The casing is provided with a detection wheel. A position sensor is used to detect the position of the teeth of the gear. The position sensor is electrically connected to the controller. The controller controls the opening or closing of the feeding motor based on the signal from the position sensor.
在上述的一种塑料颗粒自动搅拌配色机中,所述搅拌装置包括有转动连接在搅拌腔内的搅拌轴,搅拌轴上周向分布有若干个搅拌叶片,搅拌轴的其中一端与设置在机壳上的搅拌电机传动连接,由搅拌电机驱动搅拌轴的转动。In the above-mentioned automatic mixing and color matching machine for plastic particles, the stirring device includes a stirring shaft that is rotatably connected in the stirring chamber. Several stirring blades are distributed circumferentially around the stirring shaft. One end of the stirring shaft is connected to the machine. The stirring motor on the shell is connected for transmission, and the stirring motor drives the rotation of the stirring shaft.
在上述的一种塑料颗粒自动搅拌配色机中,所述隔板的外端沿背离定量转轴的转动方向延伸形成有弧形挡板,弧形挡板滑动贴合在定量腔的内壁面上、且弧形挡板分别能完全覆盖进料通道的出料端与下料口,定量转轴的其中一端与设置在机壳上的驱动电机传动连接,由驱动电机驱动定量转轴的转动。In the above-mentioned automatic mixing and color matching machine for plastic particles, the outer end of the partition plate extends along the rotation direction away from the quantitative rotating shaft to form an arc-shaped baffle, and the arc-shaped baffle slides and fits on the inner wall of the quantitative chamber. And the arc-shaped baffles can completely cover the discharging end and the unloading port of the feed channel respectively. One end of the quantitative rotating shaft is drivingly connected to the driving motor provided on the casing, and the driving motor drives the rotation of the quantitative rotating shaft.
在上述的一种塑料颗粒自动搅拌配色机中,位于所述搅拌腔与出料通道之间的机壳内开设有储料腔,所述搅拌腔通过出料口与储料腔连通,出料通道的进料端口开设在储料腔的底部。In the above-mentioned automatic mixing and color matching machine for plastic particles, a material storage chamber is provided in the casing between the mixing chamber and the discharging channel, and the mixing chamber is connected to the material storage chamber through the discharging port. The feed port of the channel is located at the bottom of the storage chamber.
在上述的一种塑料颗粒自动搅拌配色机中,所述阀门装置包括有转动连接在机壳上的铰链轴,铰链轴上套装有能完全堵塞出料口的阀门板,铰链轴的其中一端与阀门电机传动连接,由阀门电机驱动铰链轴以及阀门板的往复转动。In the above-mentioned automatic mixing and color matching machine for plastic particles, the valve device includes a hinge shaft rotatably connected to the casing. The hinge shaft is equipped with a valve plate that can completely block the discharge port. One end of the hinge shaft is connected to The valve motor is connected for transmission, and the valve motor drives the hinge shaft and the reciprocating rotation of the valve plate.
在上述的一种塑料颗粒自动搅拌配色机中,所述机壳包括有后壳体、以及盖装在后壳体前端面上且由透明材质制成的前盖板,前盖板与后壳体之间形成所述定量腔、搅拌腔以及储料腔,所述进料通道、出料通道、定量转轴、色料装置、搅拌装置、阀门装置均设置在后壳体上。In the above-mentioned automatic mixing and color matching machine for plastic particles, the casing includes a rear casing and a front cover mounted on the front end of the rear casing and made of transparent material. The front cover and the rear casing The dosing cavity, stirring cavity and material storage cavity are formed between the bodies, and the feeding channel, discharging channel, dosing shaft, coloring device, stirring device and valve device are all arranged on the rear housing.
在上述的一种塑料颗粒自动搅拌配色机中,还包括有控制器,控制器与外 界服务器通讯连接,所述搅拌装置、色料装置以及阀门装置均与控制器电性连接,由控制器根据外界服务器的通讯信息以及阀门装置的开闭次数控制搅拌装置与色料装置的工作状态。In the above-mentioned automatic mixing and color matching machine for plastic particles, a controller is also included. The controller is connected to an external server for communication. The stirring device, color device and valve device are all electrically connected to the controller. The communication information of the external server and the opening and closing times of the valve device control the working status of the mixing device and the coloring device.
本实用新型相比现有技术突出的优点是:The outstanding advantages of this utility model compared with the existing technology are:
1、本实用新型定量转轴与隔板将定量腔分隔成多个定量子腔并周向转动,使得塑料颗粒能够以一定量倒入搅拌腔内,相比现有技术,有效省去了多个阀门及其驱动组件,使得整体设备的结构与零部件数量得到简化、成本降低,并且,整体工作稳定、可靠;1. The quantitative rotating shaft and partitions of this utility model divide the quantitative chamber into multiple quantitative sub-cavities and rotate them circumferentially, so that plastic particles can be poured into the mixing chamber in a certain amount. Compared with the existing technology, multiple quantitative sub-cavities are effectively eliminated. The valve and its driving components simplify the structure and number of parts of the overall equipment, reduce costs, and make the overall operation stable and reliable;
2、本实用新型具备较好的整体性,通过将定量腔、搅拌腔、储料腔都集成在同一个壳体内,从而简化了整台设备的组成结构,有效降低了加工工艺以及零件加工的模具成本,使得其组装能够简单、快捷。2. The utility model has good integrity. By integrating the dosing chamber, stirring chamber and storage chamber in the same housing, it simplifies the structure of the entire equipment and effectively reduces the processing time and parts processing time. The mold cost makes its assembly simple and fast.
附图说明:Picture description:
图1是本实用新型的整体立体图;Figure 1 is an overall perspective view of the utility model;
图2是本实用新型的无前盖板立体图;Figure 2 is a perspective view of the utility model without a front cover;
图3是本实用新型的整体剖视图;Figure 3 is an overall cross-sectional view of the utility model;
图4是本实用新型的送料齿轮与出粉槽配合结构图。Figure 4 is a structural diagram of the cooperation between the feeding gear and the powder discharge chute of the present invention.
图中:1、机壳;2、进料通道;3、搅拌腔;4、出料通道;5、定量转轴;6、隔板;7、定量子腔;8、下料口;9、出料口;10、储粉盒体;11、送料齿轮;12、送料容腔;13、送料电机;14、主动轮;15、传动轴;16、从动轮;17、控制轴;18、检测齿轮;19、检测轮;20、位置传感器;21、搅拌轴;22、搅拌叶片;23、搅拌电机;24、弧形挡板;25、驱动电机;26、储料腔;27、铰链轴;28、阀门板;29、后壳体;30、前盖板。In the picture: 1. Machine casing; 2. Feed channel; 3. Mixing chamber; 4. Discharge channel; 5. Quantitative rotating shaft; 6. Partition plate; 7. Quantitative subcavity; 8. Discharge port; 9. Discharge Material port; 10. Powder storage box body; 11. Feeding gear; 12. Feeding cavity; 13. Feeding motor; 14. Driving wheel; 15. Transmission shaft; 16. Driven wheel; 17. Control shaft; 18. Detection gear ; 19. Detection wheel; 20. Position sensor; 21. Stirring shaft; 22. Stirring blade; 23. Stirring motor; 24. Arc baffle; 25. Drive motor; 26. Storage chamber; 27. Hinge shaft; 28 , valve plate; 29. rear housing; 30. front cover.
具体实施方式:Detailed ways:
下面以具体实施例对本实用新型作进一步描述,参见图1—4:The utility model will be further described below with specific embodiments, see Figures 1-4:
一种塑料颗粒自动搅拌配色机,包括有机壳1,所述机壳1内从上至下依次设置有进料通道2、定量腔、搅拌腔3以及出料通道4,定量腔内转动连接有定量转轴5,定量转轴5上周向均布有若干个且沿其径向设置有隔板6,相邻两隔板6与定量腔的内壁面之间形成独立的定量子腔7,进料通道2的出料端与定量腔的顶部连通、且该端端口能被其中一个定量子腔7重合,定量腔与搅拌腔3之间通过下料口8连通、且该下料口8能被其中一个定量子腔7重合,机壳1上连接有能将色粉注入搅拌腔3内的色料装置,搅拌腔3内设置有能对塑料颗粒与色粉进行混合搅拌的搅拌装置,搅拌腔3的底部开设有与出料通道4的进料端连通的出料口9,机壳1上设置有能封堵或导通出料口9的阀门装置。An automatic mixing and color matching machine for plastic particles, including an organic casing 1. The casing 1 is provided with a feed channel 2, a dosing chamber, a stirring chamber 3 and a discharging channel 4 from top to bottom. The dosing chamber is rotatably connected. There is a quantitative rotating shaft 5. Several quantitative rotating shafts 5 are evenly distributed in the circumferential direction and are provided with partitions 6 along their radial direction. An independent quantitative sub-cavity 7 is formed between two adjacent partitions 6 and the inner wall of the quantitative cavity. A feed channel The discharging end of 2 is connected to the top of the quantitative chamber, and this end port can be overlapped by one of the quantitative subcavities 7. The quantitative chamber and the stirring chamber 3 are connected through the discharge port 8, and the discharge port 8 can be overlapped by one of the discharging ports 8. A quantitative subcavity 7 overlaps, and the casing 1 is connected with a color material device capable of injecting toner into the stirring chamber 3. The stirring chamber 3 is provided with a stirring device capable of mixing and stirring plastic particles and toner. The stirring chamber 3 The bottom of the machine is provided with a discharge port 9 connected to the feed end of the discharge channel 4, and the casing 1 is provided with a valve device that can block or conduct the discharge port 9.
其中,定量转轴5单次周向转动的幅度为上一个定量子腔7完全分离与进料通道2或下料口8的连通、同时下一个定量子腔7完全与进料通道2或下料口8的连通;并且,定量转轴5的转动频率根据搅拌装置的搅拌效率以及阀门装置的开启时间而定的,即待搅拌装置对塑料颗粒与色粉或色液进行充分搅拌混合后,阀门装置在一定时间内开启出料口9、以使得搅拌腔3内的塑料颗粒落入出料通道4内。Among them, the amplitude of a single circumferential rotation of the quantitative rotating shaft 5 is that the previous quantitative sub-cavity 7 is completely separated from the feed channel 2 or the unloading port 8, and at the same time the next quantitative sub-cavity 7 is completely separated from the feed channel 2 or the unloading port. The connection of port 8; and, the rotation frequency of the quantitative rotating shaft 5 is determined according to the stirring efficiency of the stirring device and the opening time of the valve device, that is, after the stirring device fully stirs and mixes the plastic particles and toner or color liquid, the valve device The discharge port 9 is opened within a certain period of time so that the plastic particles in the mixing chamber 3 fall into the discharge channel 4 .
即本实用新型的工作原理为:进料通道2的出料端与定量腔的其中一个定量子腔7相连通,通过将塑料颗粒经进料通道2投入到该定量子腔7中,待填充满或填充一定时间或填充一定容量后,由定量转轴5带动隔板6相对定量腔正向转动,以使得定量腔内所有的定量子腔7均正向转动,进料通道2的出料端能够与下一个无塑料颗粒的定量子腔7相连通、进而能够向该定量子腔7填充塑料颗粒,而下料口8则与填充有塑料颗粒的定量子腔7连通、使得塑料颗粒在受重力的作用下经下料口8落入到搅拌腔3内;而在搅拌腔3内,根据定 理子腔倒入搅拌腔3内的塑料颗粒量,色料装置向搅拌腔3内注入等比例量的色粉,由搅拌装置将两者进行搅拌混合,而待搅拌混合完成后,阀门装置在一定时间内开启出料口9、以使得搅拌腔3内的塑料颗粒全部落入出料通道4内。That is, the working principle of this utility model is: the discharge end of the feed channel 2 is connected with one of the quantitative sub-cavities 7 of the quantitative cavity, and the plastic particles are put into the quantitative sub-cavity 7 through the feed channel 2, to be filled. After filling or filling for a certain time or filling a certain volume, the quantitative rotating shaft 5 drives the partition plate 6 to rotate forward relative to the quantitative chamber, so that all the quantitative sub-cavities 7 in the quantitative chamber rotate forward, and the discharge end of the feed channel 2 It can be connected with the next quantitative sub-cavity 7 without plastic particles, and then can be filled with plastic particles into this quantitative sub-cavity 7, while the unloading port 8 is connected with the quantitative sub-cavity 7 filled with plastic particles, so that the plastic particles can be Under the action of gravity, the plastic particles fall into the mixing chamber 3 through the discharge port 8; and in the mixing chamber 3, according to the theorem, the amount of plastic particles poured into the mixing chamber 3 is injected into the mixing chamber 3 by the coloring device in equal proportions. The amount of toner is stirred and mixed by the stirring device. After the stirring and mixing is completed, the valve device opens the discharge port 9 within a certain period of time, so that all the plastic particles in the mixing chamber 3 fall into the discharge channel 4 Inside.
与此同时,色料装置可以选用色液或者是色粉,而在本实施例中,色料装置所采用的具体结构可以为:所述色料装置包括有盒内填装有色粉的储粉盒体10,储粉盒体10的盒内底部设置有一侧部与搅拌腔3连通的出粉槽,出粉槽内转动连接有部分位于搅拌腔3内的送料齿轮11,送料齿轮11的齿牙与出粉槽的侧壁之间形成送料容腔12,且送料齿轮11由动力装置驱动进行转动。即储粉盒体10内的色粉会填充在送料容腔12中,借助送料齿轮11的转动,使得色粉能够随着送料齿轮11的转动而推入搅拌腔3内,同时,由于每一送料容腔12的容量相同,故通过控制送料齿轮11的转动角度,则可以控制色粉以一定量推入搅拌腔3内。At the same time, the coloring device can use color liquid or toner. In this embodiment, the specific structure of the coloring device can be: the coloring device includes a powder storage box filled with toner. The box body 10 and the bottom of the box of the powder storage box body 10 are provided with a powder discharge trough on one side that is connected to the stirring chamber 3. A feeding gear 11 partially located in the mixing chamber 3 is rotatably connected in the powder trough. The teeth of the feeding gear 11 A feeding cavity 12 is formed between the teeth and the side wall of the powder discharge chute, and the feeding gear 11 is driven by a power device to rotate. That is, the toner in the toner storage box body 10 will be filled into the feeding chamber 12. With the rotation of the feeding gear 11, the toner can be pushed into the mixing chamber 3 with the rotation of the feeding gear 11. At the same time, due to each The capacity of the feeding chamber 12 is the same, so by controlling the rotation angle of the feeding gear 11, the toner can be controlled to be pushed into the stirring chamber 3 in a certain amount.
并且,动力装置可以是电机直接驱动送料齿轮11的转动,而在本实施例中,所述动力装置包括有固定在机壳1上的送料电机13,送料电机13的输出轴上套装有主动轮14,所述储粉盒体10上转动连接有传动轴15,所述送料齿轮11套设在传动轴15的上端,传动轴15的下端套设有与主动轮14传动配合的从动轮16。更进一步,为了能够有效控制送料电机13的启闭、以达到控制色粉以一定的量进入搅拌腔3内,所述机壳1上转动连接有控制轴17,控制轴17上套装有检测齿轮18、以及与主动轮14传动配合的检测轮19,机壳1上设有用于对检测齿轮18的齿牙位置进行检测的位置传感器20,位置传感器20与控制器电性连接,由控制器根据位置传感器20的信号控制送料电机13的启或闭。即由位置传感器20对检测齿轮18的齿牙进行检测,进而控制器能够计算出送料齿轮 11的转动角度大小,其由于每一送料容腔12的容量相同,故能够获得色粉被推入搅拌腔3内的色粉量。Moreover, the power device can be a motor that directly drives the rotation of the feeding gear 11. In this embodiment, the power device includes a feeding motor 13 fixed on the casing 1, and a driving wheel is mounted on the output shaft of the feeding motor 13. 14. A transmission shaft 15 is rotatably connected to the powder storage box body 10 . The feeding gear 11 is sleeved on the upper end of the transmission shaft 15 . The lower end of the transmission shaft 15 is sleeved with a driven wheel 16 that drives and cooperates with the driving wheel 14 . Furthermore, in order to effectively control the opening and closing of the feeding motor 13 to control the toner to enter the mixing chamber 3 in a certain amount, the casing 1 is rotatably connected to a control shaft 17, and the control shaft 17 is equipped with a detection gear. 18. As well as the detection wheel 19 that cooperates with the driving wheel 14, the casing 1 is provided with a position sensor 20 for detecting the tooth position of the detection gear 18. The position sensor 20 is electrically connected to the controller, and is controlled by the controller according to The signal from the position sensor 20 controls the opening or closing of the feeding motor 13. That is, the position sensor 20 detects the teeth of the detection gear 18, and then the controller can calculate the rotation angle of the feeding gear 11. Since the capacity of each feeding chamber 12 is the same, the toner can be pushed into the mixing chamber. The amount of toner in cavity 3.
而考虑到现代塑料制品的颜色多样化,为了能够将塑料颗粒调配成指定颜色,所述色料装置设置有一个以上,且每一色料装置的色粉颜色均不相同。在实际应用中,本实用新型设备会选用六种不同颜色的色粉、即白色、红色、黄色、蓝色、黑色以及特殊指定色。Taking into account the diversification of colors of modern plastic products, in order to mix the plastic particles into a specified color, more than one coloring device is provided, and the toner color of each coloring device is different. In practical applications, the equipment of this utility model will use six different colors of toner, namely white, red, yellow, blue, black and special designated colors.
并且,机壳1上还可以连接有用于向搅拌腔3内注入加工助剂的助剂装置,助剂装置可以选用与上述色料装置结构相同的设备。In addition, the casing 1 can also be connected to an auxiliary device for injecting processing aids into the stirring chamber 3. The auxiliary device can be equipped with the same structure as the above-mentioned color material device.
更进一步,搅拌装置可以采用现有常见的搅拌结构,而在本实施例中,搅拌装置所采用的具体结构为:所述搅拌装置包括有转动连接在搅拌腔3内的搅拌轴21,搅拌轴21上周向分布有若干个搅拌叶片22,搅拌轴21的其中一端与设置在机壳1上的搅拌电机23传动连接,由搅拌电机23驱动搅拌轴21的转动。Furthermore, the stirring device can adopt an existing common stirring structure. In this embodiment, the specific structure adopted by the stirring device is: the stirring device includes a stirring shaft 21 that is rotatably connected in the stirring chamber 3. The stirring shaft There are several stirring blades 22 distributed in the circumferential direction of 21. One end of the stirring shaft 21 is drivingly connected to the stirring motor 23 provided on the casing 1, and the stirring motor 23 drives the rotation of the stirring shaft 21.
而为了避免定量子腔7在与进料通道2分离的过程中便与下料口8连通、进而导致塑料颗粒无法定量进入搅拌腔3内,故隔板6一般都要周向均布设置有三个以上、即将定量腔分隔为三个以上的定量子腔7;In order to prevent the quantitative sub-cavity 7 from being connected to the unloading port 8 during the separation process from the feed channel 2, thereby causing the plastic particles to be unable to enter the mixing chamber 3 quantitatively, more than three partitions 6 must be evenly distributed in the circumferential direction. , that is, dividing the quantitative cavity into more than three quantitative sub-cavities 7;
然而,在本实施例中,隔板6则只是周向均布设置两个,而为了避免导致熟料颗粒无法定量进入到搅拌腔3内,所述隔板6的外端沿背离定量转轴5的转动方向延伸形成有弧形挡板24,弧形挡板24滑动贴合在定量腔的内壁面上、且弧形挡板24分别能完全覆盖进料通道2的出料端与下料口8,即待定量子腔7在与进料通道2分离的过程中,弧形挡板24会将该定量子腔7与下料口8进行分隔,进而可确保通过定量子腔7将塑料颗粒定量投入至搅拌腔3内。However, in this embodiment, there are only two partitions 6 evenly distributed in the circumferential direction. In order to avoid causing the clinker particles to be unable to quantitatively enter the mixing chamber 3, the outer ends of the partitions 6 rotate away from the quantitative rotating shaft 5. An arc-shaped baffle 24 is formed by extending in the direction. The arc-shaped baffle 24 slides and fits on the inner wall surface of the dosing chamber, and the arc-shaped baffle 24 can completely cover the discharge end and the discharge port 8 of the feed channel 2 respectively. That is, during the process of separating the quantum chamber 7 from the feed channel 2, the arc-shaped baffle 24 will separate the quantitative quantum chamber 7 from the feeding port 8, thereby ensuring that the plastic particles are quantitatively put into the quantitative chamber 7 through the quantitative quantum chamber 7. inside the mixing chamber 3.
更进一步,定量转轴5的具体驱动方式为:定量转轴5的其中一端与设置 在机壳1上的驱动电机25传动连接,由驱动电机25驱动定量转轴5的转动。当然,考虑到塑料颗粒整体载荷较大,为了提高转动扭矩,定量转轴5也可以通过齿轮组件与驱动电机25传动连接。Furthermore, the specific driving method of the quantitative rotating shaft 5 is: one end of the quantitative rotating shaft 5 is connected to the driving motor 25 provided on the casing 1, and the driving motor 25 drives the rotation of the quantitative rotating shaft 5. Of course, considering that the overall load of the plastic particles is relatively large, in order to increase the rotational torque, the quantitative rotating shaft 5 can also be transmission connected to the drive motor 25 through a gear assembly.
此外,本设备的出料通道4的进料端用与注塑机或挤出机或吹塑机连接,为了使得本设备具备上储料功能,以便于注塑机或挤出机或吹塑机的连续工作,位于所述搅拌腔3与出料通道4之间的机壳1内开设有储料腔26,所述搅拌腔3通过出料口9与储料腔26连通,出料通道4的进料端口开设在储料腔26的底部,即在注塑机或挤出机或吹塑机未工作时,搅拌混合完全的塑料颗粒将先囤积在储料腔26内。In addition, the feed end of the discharge channel 4 of this equipment is connected to the injection molding machine, extruder or blow molding machine. In order to make this equipment have a material storage function, it is convenient for the injection molding machine, extruder or blow molding machine. Working continuously, a material storage chamber 26 is provided in the casing 1 between the mixing chamber 3 and the discharging channel 4. The mixing chamber 3 is connected to the material storage chamber 26 through the discharging port 9, and the discharging channel 4 is The feed port is provided at the bottom of the material storage cavity 26, that is, when the injection molding machine, extruder, or blow molding machine is not working, the fully mixed plastic particles will be stored in the material storage cavity 26 first.
并且,为了能够有效控制阀门装置的启闭开合,在本实施例中,阀门装置所采用的具体结构为:所述阀门装置包括有转动连接在机壳1上的铰链轴27,铰链轴27上套装有能完全堵塞出料口9的阀门板28,铰链轴27的其中一端与阀门电机传动连接,由阀门电机驱动铰链轴27以及阀门板28的往复转动。Moreover, in order to effectively control the opening and closing of the valve device, in this embodiment, the specific structure adopted by the valve device is: the valve device includes a hinge shaft 27 that is rotatably connected to the casing 1. The hinge shaft 27 The upper sleeve is equipped with a valve plate 28 that can completely block the discharge port 9. One end of the hinge shaft 27 is connected to the valve motor, and the valve motor drives the hinge shaft 27 and the valve plate 28 to reciprocate.
更进一步,为了便于外界操作人员观察到定量腔、搅拌腔3以及储料腔26内的工作情况,机壳1所采用的具体结构为:所述机壳1包括有后壳体29、以及盖装在后壳体29前端面上且由透明材质制成的前盖板30,前盖板30与后壳体29之间形成所述定量腔、搅拌腔3以及储料腔26,所述进料通道2、出料通道4、定量转轴5、色料装置、搅拌装置、阀门装置均设置在后壳体29上。Furthermore, in order to facilitate external operators to observe the working conditions in the dosing chamber, the mixing chamber 3 and the storage chamber 26, the specific structure adopted by the casing 1 is: the casing 1 includes a rear housing 29 and a cover. The front cover 30 is mounted on the front end of the rear housing 29 and is made of transparent material. The dosing chamber, the stirring chamber 3 and the storage chamber 26 are formed between the front cover 30 and the rear housing 29. The material channel 2, the discharging channel 4, the quantitative rotating shaft 5, the color material device, the stirring device, and the valve device are all arranged on the rear housing 29.
此外,在实际应用过程中,为了能够有效远程监控该设备,还包括有控制器,控制器与外界服务器通讯连接,所述搅拌装置、色料装置以及阀门装置均与控制器电性连接,由控制器根据外界服务器的通讯信息以及阀门装置的开闭次数控制搅拌装置与色料装置的工作状态。其中,外界服务器可受制造厂家控 制,配色机以租借的方式供货给生产厂商或代加工厂商,制造厂家可借助外界服务器将指定颜色的调色配方传输给控制器,由控制器根据该调色配方控制色料装置进行工作;同时,外界服务器可根据阀门装置的开闭次数来判断出该台配色即的塑料配色总量为多少,进而可监控代加工厂商的加工量。In addition, in the actual application process, in order to effectively remotely monitor the equipment, a controller is also included. The controller is connected to an external server for communication. The stirring device, coloring device and valve device are all electrically connected to the controller. The controller controls the working status of the mixing device and the coloring device according to the communication information of the external server and the opening and closing times of the valve device. Among them, the external server can be controlled by the manufacturer, and the color matching machine is supplied to the manufacturer or processing manufacturer on a rental basis. The manufacturer can use the external server to transmit the color mixing formula of the specified color to the controller, and the controller can use the color matching formula according to the color matching. The color formula controls the color material device to work; at the same time, the external server can determine the total amount of plastic color matching for the color matching device based on the number of opening and closing of the valve device, and then monitor the processing volume of the OEM.
上述实施例仅为本实用新型的较佳实施例之一,并非以此限制本实用新型的实施范围,故:凡依本实用新型的形状、结构、原理所做的等效变化,均应涵盖于本实用新型的保护范围之内。The above embodiment is only one of the preferred embodiments of the present invention, and does not limit the implementation scope of the present utility model. Therefore, any equivalent changes made based on the shape, structure, and principle of the present utility model should be covered. Within the protection scope of the present utility model.

Claims (10)

  1. 一种塑料颗粒自动搅拌配色机,其特征在于:包括有机壳(1),所述机壳(1)内从上至下依次设置有进料通道(2)、定量腔、搅拌腔(3)以及出料通道(4),定量腔内转动连接有定量转轴(5),定量转轴(5)上周向均布有若干个且沿其径向设置有隔板(6),相邻两隔板(6)与定量腔的内壁面之间形成独立的定量子腔(7),进料通道(2)的出料端与定量腔的顶部连通、且该端端口能被其中一个定量子腔(7)重合,定量腔与搅拌腔(3)之间通过下料口(8)连通、且该下料口(8)能被其中一个定量子腔(7)重合,机壳(1)上连接有能将色粉注入搅拌腔(3)内的色料装置,搅拌腔(3)内设置有能对塑料颗粒与色粉进行混合搅拌的搅拌装置,搅拌腔(3)的底部开设有与出料通道(4)的进料端连通的出料口(9),机壳(1)上设置有能封堵或导通出料口(9)的阀门装置。An automatic mixing and color matching machine for plastic particles, which is characterized in that it includes an organic casing (1), and a feeding channel (2), a dosing chamber, and a stirring chamber (3) are arranged in the casing (1) from top to bottom. ) and a discharging channel (4). A quantitative rotating shaft (5) is rotatably connected in the quantitative cavity. Several quantitative rotating shafts (5) are evenly distributed in the circumferential direction and are provided with partitions (6) along their radial direction. Two adjacent partitions (6) forms an independent quantitative cavity (7) with the inner wall of the quantitative cavity. The discharge end of the feed channel (2) is connected to the top of the quantitative cavity, and this end port can be connected to one of the quantitative cavity (2). 7) overlap, the quantitative chamber and the stirring chamber (3) are connected through the discharge port (8), and the discharge port (8) can be overlapped by one of the quantitative sub-chambers (7), and the casing (1) is connected There is a coloring device capable of injecting toner into the stirring chamber (3). The stirring chamber (3) is provided with a stirring device capable of mixing and stirring plastic particles and toner. The bottom of the stirring chamber (3) is provided with an outlet. The feed end of the material channel (4) is connected to the discharge port (9), and the casing (1) is provided with a valve device that can block or conduct the discharge port (9).
  2. 根据权利要求1所述的一种塑料颗粒自动搅拌配色机,其特征在于:所述色料装置包括有盒内填装有色粉的储粉盒体(10),储粉盒体(10)的盒内底部设置有一侧部与搅拌腔(3)连通的出粉槽,出粉槽内转动连接有部分位于搅拌腔(3)内的送料齿轮(11),送料齿轮(11)的齿牙与出粉槽的侧壁之间形成送料容腔(12),且送料齿轮(11)由动力装置驱动进行转动。An automatic mixing and color matching machine for plastic particles according to claim 1, characterized in that: the color material device includes a powder storage box (10) filled with toner, and the powder storage box (10) The bottom of the box is provided with a powder outlet trough on one side that is connected to the mixing chamber (3). The powder outlet trough is rotatably connected to a feeding gear (11) partially located in the mixing chamber (3). The teeth of the feeding gear (11) are in contact with the mixing chamber (3). A feeding cavity (12) is formed between the side walls of the powder discharge chute, and the feeding gear (11) is driven by a power device to rotate.
  3. 根据权利要求2所述的一种塑料颗粒自动搅拌配色机,其特征在于:所述动力装置包括有固定在机壳(1)上的送料电机(13),送料电机(13)的输出轴上套装有主动轮(14),所述储粉盒体(10)上转动连接有传动轴(15),所述送料齿轮(11)套设在传动轴(15)的上端,传动轴(15)的下端套设有与主动轮(14)传动配合的从动轮(16)。An automatic mixing and color matching machine for plastic particles according to claim 2, characterized in that: the power device includes a feeding motor (13) fixed on the casing (1), and the output shaft of the feeding motor (13) A driving wheel (14) is installed, a transmission shaft (15) is rotatably connected to the powder storage box body (10), the feeding gear (11) is sleeved on the upper end of the transmission shaft (15), and the transmission shaft (15) The lower end is equipped with a driven wheel (16) that is matched with the driving wheel (14).
  4. 根据权利要求3所述的一种塑料颗粒自动搅拌配色机,其特征在于:所 述机壳(1)上转动连接有控制轴(17),控制轴(17)上套装有检测齿轮(18)、以及与主动轮(14)传动配合的检测轮(19),机壳(1)上设有用于对检测齿轮(18)的齿牙位置进行检测的位置传感器(20),位置传感器(20)与控制器电性连接,由控制器根据位置传感器(20)的信号控制送料电机(13)的启或闭。An automatic mixing and color matching machine for plastic particles according to claim 3, characterized in that: a control shaft (17) is rotatably connected to the casing (1), and a detection gear (18) is mounted on the control shaft (17). , and a detection wheel (19) that is matched with the driving wheel (14). The casing (1) is provided with a position sensor (20) for detecting the tooth position of the detection gear (18). The position sensor (20) It is electrically connected to the controller, and the controller controls the opening or closing of the feeding motor (13) according to the signal of the position sensor (20).
  5. 根据权利要求1所述的一种塑料颗粒自动搅拌配色机,其特征在于:所述搅拌装置包括有转动连接在搅拌腔(3)内的搅拌轴(21),搅拌轴(21)上周向分布有若干个搅拌叶片(22),搅拌轴(21)的其中一端与设置在机壳(1)上的搅拌电机(23)传动连接,由搅拌电机(23)驱动搅拌轴(21)的转动。An automatic mixing and color matching machine for plastic particles according to claim 1, characterized in that: the stirring device includes a stirring shaft (21) rotatably connected in the stirring chamber (3), and the stirring shaft (21) is circumferentially There are several stirring blades (22) distributed. One end of the stirring shaft (21) is connected to the stirring motor (23) provided on the casing (1). The stirring motor (23) drives the rotation of the stirring shaft (21). .
  6. 根据权利要求1所述的一种塑料颗粒自动搅拌配色机,其特征在于:所述隔板(6)的外端沿背离定量转轴(5)的转动方向延伸形成有弧形挡板(24),弧形挡板(24)滑动贴合在定量腔的内壁面上、且弧形挡板(24)分别能完全覆盖进料通道(2)的出料端与下料口(8),定量转轴(5)的其中一端与设置在机壳(1)上的驱动电机(25)传动连接,由驱动电机(25)驱动定量转轴(5)的转动。An automatic mixing and color matching machine for plastic particles according to claim 1, characterized in that: an arc-shaped baffle (24) is formed at the outer end of the partition (6) extending along the rotation direction away from the quantitative rotating shaft (5). , the arc-shaped baffle (24) slides and fits on the inner wall of the quantitative chamber, and the arc-shaped baffle (24) can completely cover the discharge end and the discharge port (8) of the feed channel (2) respectively, and the quantitative One end of the rotating shaft (5) is connected to a driving motor (25) provided on the casing (1), and the driving motor (25) drives the fixed rotation of the rotating shaft (5).
  7. 根据权利要求1所述的一种塑料颗粒自动搅拌配色机,其特征在于:位于所述搅拌腔(3)与出料通道(4)之间的机壳(1)内开设有储料腔(26),所述搅拌腔(3)通过出料口(9)与储料腔(26)连通,出料通道(4)的进料端口开设在储料腔(26)的底部。An automatic mixing and color matching machine for plastic particles according to claim 1, characterized in that: a storage chamber ( 26), the stirring chamber (3) is connected with the storage chamber (26) through the discharge port (9), and the feed port of the discharge channel (4) is opened at the bottom of the storage chamber (26).
  8. 根据权利要求1或7所述的一种塑料颗粒自动搅拌配色机,其特征在于:所述阀门装置包括有转动连接在机壳(1)上的铰链轴(27),铰链轴(27)上套装有能完全堵塞出料口(9)的阀门板(28),铰链轴(27)的其中一端与阀 门电机传动连接,由阀门电机驱动铰链轴(27)以及阀门板(28)的往复转动。An automatic mixing and color matching machine for plastic particles according to claim 1 or 7, characterized in that: the valve device includes a hinge shaft (27) rotatably connected to the casing (1), and the hinge shaft (27) The set has a valve plate (28) that can completely block the discharge port (9). One end of the hinge shaft (27) is connected to the valve motor. The valve motor drives the hinge shaft (27) and the valve plate (28) to reciprocate. .
  9. 根据权利要求7所述的一种塑料颗粒自动搅拌配色机,其特征在于:所述机壳(1)包括有后壳体(29)、以及盖装在后壳体(29)前端面上且由透明材质制成的前盖板(30),前盖板(30)与后壳体(29)之间形成所述定量腔、搅拌腔(3)以及储料腔(26),所述进料通道(2)、出料通道(4)、定量转轴(5)、色料装置、搅拌装置、阀门装置均设置在后壳体(29)上。An automatic mixing and color matching machine for plastic particles according to claim 7, characterized in that: the casing (1) includes a rear casing (29), and a cover is mounted on the front end surface of the rear casing (29). The front cover (30) is made of transparent material. The quantitative chamber, the stirring chamber (3) and the material storage chamber (26) are formed between the front cover (30) and the rear housing (29). The material channel (2), the discharging channel (4), the quantitative rotating shaft (5), the color material device, the stirring device, and the valve device are all arranged on the rear housing (29).
  10. 根据权利要求1所述的一种塑料颗粒自动搅拌配色机,其特征在于:还包括有控制器,控制器与外界服务器通讯连接,所述搅拌装置、色料装置以及阀门装置均与控制器电性连接,由控制器根据外界服务器的通讯信息以及阀门装置的开闭次数控制搅拌装置与色料装置的工作状态。An automatic mixing and color matching machine for plastic particles according to claim 1, characterized in that: it also includes a controller, the controller is communicatively connected to an external server, and the stirring device, color device and valve device are all electrically connected to the controller. The controller controls the working status of the mixing device and the coloring device based on the communication information of the external server and the opening and closing times of the valve device.
PCT/CN2022/139962 2022-08-09 2022-12-19 Automatic mixing and color matching machine for plastic particles WO2024031906A1 (en)

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CN218019493U (en) * 2022-08-09 2022-12-13 台州市朔翔科技股份有限公司 Automatic stirring and color matching machine for plastic particles

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CN218019493U (en) * 2022-08-09 2022-12-13 台州市朔翔科技股份有限公司 Automatic stirring and color matching machine for plastic particles

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