WO2024031870A1 - Automatic welding apparatus having adjustable stroke - Google Patents

Automatic welding apparatus having adjustable stroke Download PDF

Info

Publication number
WO2024031870A1
WO2024031870A1 PCT/CN2022/133597 CN2022133597W WO2024031870A1 WO 2024031870 A1 WO2024031870 A1 WO 2024031870A1 CN 2022133597 W CN2022133597 W CN 2022133597W WO 2024031870 A1 WO2024031870 A1 WO 2024031870A1
Authority
WO
WIPO (PCT)
Prior art keywords
base
fixed
plate
welding
connecting rod
Prior art date
Application number
PCT/CN2022/133597
Other languages
French (fr)
Chinese (zh)
Inventor
丁家仁
张鹏
李卫国
王俊星
王朝平
陈俊璞
佘伟威
周耘辛
刘超群
段东晓
周毓
Original Assignee
中国水利电力对外有限公司
浙江江能建设有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 中国水利电力对外有限公司, 浙江江能建设有限公司 filed Critical 中国水利电力对外有限公司
Publication of WO2024031870A1 publication Critical patent/WO2024031870A1/en

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F11/00Cutting wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02Carriages for supporting the welding or cutting element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/0426Fixtures for other work
    • B23K37/0435Clamps
    • B23K37/0443Jigs

Definitions

  • the invention belongs to the field of welding technology, and in particular relates to an automatic welding device with adjustable stroke.
  • the technical problem to be solved by the present invention is to solve the problems existing in the above-mentioned background technology and provide an automatic welding device with adjustable stroke.
  • the technical problem to be solved by the present invention is to solve the problems existing in the above-mentioned background technology and provide an automatic welding device with adjustable stroke.
  • an automatic welding device with an adjustable stroke including a base, with fixing mechanisms for fixing the material to be welded respectively installed on opposite sides of the base;
  • the other two sides of the base are respectively equipped with a lifting mechanism, an actuator and a control mechanism.
  • the lifting mechanism is slidingly connected to one side of the actuator, and the other side of the actuator is hinged with the control mechanism;
  • the actuator is also equipped with A welding mechanism, a starting mechanism for starting and stopping the welding mechanism, and a cutting mechanism for cutting the welding wire; the cutting mechanism is controlled and started by a trigger mechanism installed on the actuator.
  • the lifting mechanism includes a first motor fixedly connected to the base.
  • the output shaft of the first motor is fixedly connected to the first gear.
  • the first gear meshes with the second gear.
  • One rack, the end of the first rack is fixed with a first guide post, the base is provided with a first guide groove, the first guide post is in sliding fit with the first guide groove; the first rack on both sides Inclined first grooves are respectively fixedly installed, and a first cylinder is installed with sliding fit in the first groove.
  • the first cylinder penetrates the first chute and slides with it; one end of the two first cylinders is respectively fixedly connected with an arc.
  • the first restricting member is provided with an arc-shaped second chute, and the two ends of the first restricting member on both sides are respectively provided with second restricting members that slide with the second chute.
  • the actuator includes a second motor fixedly connected to the base.
  • the output shaft of the second motor is fixedly connected to a first connecting rod.
  • the first connecting rod is connected to the actuating base.
  • a fourth cylinder is installed on one side of the end of the first connecting piece that extends out of the execution base. The fourth cylinder contacts and slides with the inner wall of the first limiting member of the lifting mechanism; the first connecting piece
  • the other end of the end extending out of the execution base is hinged with one end of the second connecting rod, and the other end of the second connecting rod is hinged with the second groove.
  • the upper and lower sides of the second groove are symmetrically provided with first first rods fixedly connected to the base.
  • a third connecting rod is slidably provided in the second groove member, and the third connecting rod slides up and down along the second groove member; the second groove member and the base There is a bottom plate between them, and the bottom plate is in sliding cooperation with the upper and lower first sliding plates.
  • a U-shaped groove is provided on the bottom plate; the third connecting rod passes through the U-shaped groove and is in sliding cooperation with the U-shaped groove.
  • the execution base is provided with a first opening, and a first plate is provided in the first opening.
  • the first plate is slidably matched with the execution base, and a third plate is provided on one side of the first plate.
  • One spring one end of the first spring is fixed to the first plate, and the other end is fixed to the execution base.
  • There is a third cylinder inside the first spring the right end of the third cylinder is fixed to the first plate, and the left end of the third cylinder passes through the first opening. And it is in sliding fit with the execution base.
  • the left end of the third cylinder is fixed with a first connecting piece, and the first connecting piece is in sliding fit with the execution base.
  • the control mechanism includes a fourth link with one end hinged to the bottom plate of the actuator, the other end of the fourth link hinged to one end of the fifth link, and the other end of the fifth link hinged away from the third link.
  • the third gear is mounted on the base for rotation.
  • the third gear meshes with the fourth gear for transmission.
  • the third motor for driving the rotation of the fourth gear is fixedly connected to the base; the base is provided with a third empty slot.
  • a fourth motor is fixedly installed in the third empty slot, the output shaft of the fourth motor is fixedly connected to a sixth connecting rod, and an end of the sixth connecting rod away from the fourth motor is fixed with a first support column, and the first support column is symmetrically hinged
  • a pawl is installed.
  • the sixth connecting rod is located at the rear end of the first support column and is fixed with a second support column.
  • the second support column is equipped with a reed, and the middle part of the reed is set on the second support column.
  • the reed Both ends of the gear are respectively in conflict with the pawl; an arc-shaped baffle is provided between the pawl and the third gear, and the baffle is fixedly connected to the base.
  • the welding mechanism includes a second housing, which is fixedly connected to the third connecting rod of the actuator, and the outer wall of the upper end of the second housing is provided with a first connection port that communicates with the inside of the second housing.
  • a pair of rotating guide wheels is provided at the upper end of the second housing, and the welding wire used for welding is located in the middle of the pair of guide wheels; a clamping column is provided below the guide wheel, and a fourth spring is provided below the clamping column.
  • the upper end of the four springs is connected to the clamping column, and the lower end is connected to the connecting column; a first through hole is provided in the center of the clamping column, the diameter of the first through hole is larger than the diameter of the welding wire, and the inner wall of the first through hole is provided with an upward-inclined
  • the first empty groove is provided with a first sphere in the first empty groove, and the first sphere is slidably matched with the first empty groove;
  • the connecting column is threadedly matched with the second shell, and the upper end of the connecting column is provided with a second through hole.
  • the diameter of the through hole is larger than the diameter of the welding wire.
  • the lower end of the connecting post is provided with a third through hole.
  • the diameter of the third through hole is equal to the diameter of the welding wire.
  • the welding wire penetrates the first through hole, the second through hole and the third through hole.
  • the connecting column is provided with a first vent in the radial direction
  • the second shell is provided with a fourth through hole at the connecting column, and the diameter of the fourth through hole is greater than the diameter of the lower end of the connecting column; so
  • the upper end of the second housing is provided with a second connection port, a second conduit is installed in the second connection port, the welding wire for welding is provided in the second conduit, the base is provided with a first guide port, and the other end of the second conduit is connected to the first The guide ports are connected.
  • the starting mechanism includes a first shell, which is fixedly connected to the third link of the actuator; the first shell is longitudinally provided with a first slot, and the first slot is provided with a first slot.
  • There is a second spring the upper end of the second spring is connected to the first shell, and a first barrier is fixed at the lower end. The first barrier slides up and down in the first slot, and a fourth opening is provided at the lower end of the first barrier.
  • a first protruding piece fixed to the base is provided below the barrier piece, and the longitudinal center of the first protruding piece is aligned with the first barrier piece; a third opening connected to the first slot is provided at the upper end of the first housing, and the first conduit is One end is connected to the third opening, and the other end is connected to the first connection port of the welding mechanism.
  • the cutting mechanism includes a third housing, a fifth motor is fixedly connected to the third housing, a placement slot is provided on the upper surface of the third housing, and a seventh connecting rod is fixedly connected to the output shaft of the fifth motor. , one end of the seventh connecting rod penetrates the side wall of the placement groove and is provided with a first transmission gear in the placement groove.
  • a first driving gear is fixed on the side of the first transmission gear. The first driving gear meshes with the upper tooth surface of the second rack.
  • the first transmission gear meshes with the second transmission gear
  • the second transmission gear meshes with the third transmission gear
  • a second driving gear is fixed on the side of the third transmission gear
  • the second driving gear can be connected with the second rack.
  • the lower tooth surface meshes; when the first driving gear meshes with the upper tooth surface of the second rack, the second driving gear does not mesh with the lower tooth surface of the second rack; a cutter is fixed at one end of the second rack,
  • the third housing is provided with a fourth chute, and the tool slides with the fourth chute; the upper surface of the third housing extends downward and is provided with a sixth opening, and the sixth opening is located on the path of the tool's reciprocating motion.
  • the shell is provided with a fifth opening, and the fifth opening is connected to the lower end of the sixth opening.
  • the end of the second conduit away from the second connection port is connected to the fifth opening.
  • the welding wire used for welding passes through the sixth opening and the fifth opening and then flows into the third opening. within the second catheter.
  • the triggering mechanism is installed on the back of the bottom plate of the actuator.
  • the back of the bottom plate is provided with a second empty slot.
  • a first rotating shaft is fixed in the second empty slot.
  • a rotating rod is provided at one end of the rotating shaft away from the bottom plate.
  • the rotating rod is rotationally matched with the first rotating shaft.
  • the rotating rod is provided with an eighth opening.
  • a slidingly fitting third plate is provided in the eighth opening.
  • the lower surface of the third plate is A third spring is fixed, and one end of the third spring away from the third plate is fixed to the rotating rod.
  • the third plate is fixed with a sixth cylinder, and an end of the sixth cylinder away from the third plate is fixed with a first connecting rod.
  • a connecting rod is provided with a first slide block at one end away from the sixth cylinder, and the first slide block is slidably matched with the inner edge of the second slot; the lower end of the rotating rod is provided with a first trigger sensor; the lower end of the rotating rod is against the bottom plate
  • An eighth cylinder is fixed on one side, and the bottom plate is provided with a third chute. The eighth cylinder is in sliding fit with the third chute.
  • the fixing mechanism includes a second fixed base, the second fixed base is fixedly connected to the base, the sixth motor is fixedly connected to the second fixed base, and the output shaft of the sixth motor is fixedly connected to the third fixed base.
  • the fixed plate is provided with a second rotating column.
  • the second rotating column rotates with the fixed plate.
  • a third rotating plate is fixed on one end of the second rotating column away from the first rotating plate.
  • the second rotating column The plate is provided with a fifth chute.
  • the outer circumference of the third rotating plate rotates with the second rotating plate through the fifth chute.
  • a third fixed base is fixed on the side of the third rotating plate away from the second rotating column. The lower end of the third fixed base is fixedly connected to the
  • the present invention prevents the welding results from being affected by changes in the position of the welding parts during the machine welding process by setting up a fixing mechanism.
  • the fixing mechanism is fixed by rotating and surrounding.
  • the invention has a better effect on the pipe fittings.
  • the force is applied more evenly, and the actuator and the control mechanism are set to cooperate synchronously to control the lifting and position of the welding mechanism.
  • the control mechanism mainly determines the starting and ending positions of the welding by controlling the position of the base plate. and the end position is the adjustment of the stroke.
  • the actuator completes the lifting effect during the middle sliding process of the bottom plate.
  • the starting mechanism is designed.
  • the mechanical structure While the lifting is completed, it automatically drops to the welding starting point. Start the welding state to make the welding more accurate. After the welding is completed, the welding mechanism automatically rises due to the cooperation between the actuator and the base plate. When the welding mechanism rises, the internal design of the starting mechanism causes the welding mechanism to stop welding. On both sides of the actuator Limiting parts are added on the side to facilitate the control of the movement stroke of the actuator by changing the distance between the limiting parts. During the welding process, the welding wire is sheared through the cooperation of the shearing mechanism and the triggering mechanism, which facilitates the subsequent welding mechanism. Provide space for execution.
  • the welding mechanism After completing the welding, the welding mechanism will evacuate the welding wire from the welding nozzle to prevent the residual temperature of the welding nozzle from melting the welding wire and affecting the execution of subsequent welding.
  • the base plate After completing the first welding point, the base plate can be transported to the next welding point.
  • the actuator is reversely operated to achieve the process of descent, welding and ascent, which saves the time required for the device to return to the origin and improves the welding efficiency of the device.
  • Figure 1 is a schematic diagram of the three-dimensional structure of the present invention.
  • Figure 2 is a schematic structural diagram of the lifting mechanism of the present invention.
  • Figure 3 is a schematic structural diagram of the actuator of the present invention.
  • Figure 4 is an enlarged structural schematic diagram of the actuator of the present invention.
  • Figure 5 is a schematic structural diagram of the actuator of the present invention from another perspective.
  • Figure 6 is a schematic structural diagram of the control mechanism of the present invention.
  • Figure 7 is a cross-sectional view of the control mechanism of the present invention.
  • Figure 8 is a schematic diagram of the positions of the starting mechanism and the welding mechanism of the present invention.
  • Figure 9 is a schematic structural diagram of the starting mechanism of the present invention.
  • Figure 10 is a schematic cross-sectional structural diagram of the starting mechanism of the present invention.
  • Figure 11 is another sectional structural diagram of the welding mechanism of the present invention.
  • Figure 12 is a schematic diagram of the internal position of the clamping column of the welding mechanism of the present invention.
  • Figure 13 is a cross-sectional view of the cutting mechanism of the present invention.
  • Figure 14 is a schematic diagram of the internal structure of the cutting mechanism of the present invention from another perspective.
  • Figure 15 is a schematic diagram of the external structure of the cutting mechanism of the present invention.
  • Figure 16 is a schematic diagram of the position and structure of the trigger mechanism of the present invention.
  • Figure 17 is a schematic structural diagram of the trigger mechanism of the present invention.
  • Figure 18 is a schematic structural diagram of the fixing mechanism of the present invention.
  • Figure 19 is an internal schematic diagram of the fixing mechanism of the present invention.
  • Figure 20 is a schematic cross-sectional structural diagram of the fixing mechanism of the present invention.
  • Lifting mechanism 2 first cylinder 11, first motor 31, second chute 42, first groove 45, first gear 51, second gear 52, first rack 70, first limiting member 71, second Limiting member 72, first guide post 266, first guide groove 267;
  • Fixed mechanism 3 sixth motor 36, fourth transmission gear 204, second rotating plate 208, second connecting rod 209, fixed plate 210 is hinged, second rotating column 215, third rotating plate 216, third fixed base 217, second fixed base 218, fifth chute 236, first rotating plate 250;
  • Trigger mechanism 4 eighth opening 158, second slot 181, first rotating shaft 191, rotating rod 192, third plate 201, third spring 203, sixth cylinder 206, first connecting rod 211, first slide Block 212, first trigger sensor 222, eighth cylinder 228, third chute 233;
  • Control mechanism 6 fifth cylinder 15, third motor 33, fourth motor 34, third gear 53, fourth gear 54, third empty slot 60, fourth connecting rod 64, fifth connecting rod 65, sixth connecting rod Rod 66, first support column 75, second support column 76, pawl 95, reed 96, baffle 97;
  • Welding mechanism 10 second shell 101, welding wire 102, first connection port 105, fourth spring 108, guide wheel 109, clamping column 111, connecting column 112, first empty slot 115, first ball 116, first through Hole 121, second through hole 122, third through hole 123, fourth through hole 124, first ventilation port 131, second connection port 132, second conduit 141, first guide port 151;
  • Cutting mechanism 50 fifth motor 35, seventh connecting rod 67, placement slot 80, third housing 125, fifth opening 152, sixth opening 156, seventh opening 157, first transmission gear 161, first driving gear 162 , the second rack 163, the second transmission gear 164, the third transmission gear 165, the second driving gear 166, the cutter 170, and the fourth chute 171.
  • an automatic welding device with an adjustable stroke includes a base 1.
  • Fixing mechanisms 3 for fixing the material to be welded are installed on opposite sides of the base 1; the other two sides of the base 1 are respectively A lifting mechanism 2, an actuator 7 and a control mechanism 6 are installed.
  • the lifting mechanism 2 is slidingly connected to one side of the actuator 7, and the other side of the actuator 7 is hingedly connected to the control mechanism 6; the actuator 7 also has A welding mechanism 10 is installed, a starting mechanism 5 for starting and stopping the welding mechanism 10, and a cutting mechanism 50 for cutting the welding wire; the cutting mechanism 50 is controlled and started by the triggering mechanism 4 installed on the actuator 7.
  • the lifting mechanism 2 includes a first motor 31 fixedly connected to the base 1.
  • the output shaft of the first motor 31 is connected and fixed to the first gear 51.
  • the first gear 51 meshes with the second gear 52.
  • the second gear 52 It is an annular ring gear, one side of which is rotatably connected to the base 1.
  • the second gear 52 is symmetrically meshed with a first rack 70 on both sides.
  • the end of the first rack 70 is fixed with a first guide post 266.
  • the base 1 is provided with There is a first guide groove 267, and the first guide post 266 slides with the first guide groove 267.
  • the first guide post 266 is fixed on the first rack 70 to ensure that the position of the first rack 70 will not be offset;
  • the first racks 70 on both sides are respectively fixed with inclined first grooves 45.
  • a first cylinder 11 is installed in the first groove 45 with sliding fit.
  • the first cylinder 11 penetrates the transverse first chute 41 and slides with it. .
  • One end of the two first cylinders 11 is respectively fixedly connected with an arc-shaped first restricting member 71.
  • the first restricting member 71 is provided with an arc-shaped second chute 42.
  • the two ends of the first restricting members 71 on both sides are respectively provided with
  • the second sliding groove 42 is connected with the second restricting member 72 in sliding fit.
  • the actuator 7 includes a second motor 32 fixedly connected to the base 1.
  • the output shaft of the second motor 32 is fixedly connected to a first connecting rod 61.
  • the first connecting rod 61 is connected to the execution base 21.
  • the execution base 21 is elastically and slidingly connected with a first connecting piece 85.
  • a second connecting piece 86 is installed on the end side of the first connecting piece 85 extending out of the execution base 21.
  • the second connecting piece 86 is connected to the fourth cylinder 14.
  • the fourth cylinder 14 contacts and slides with the inner wall of the first restricting member 71 of the lifting mechanism 2. By changing the first restricting member 71, the position of the fourth cylinder 14 is changed, thereby adjusting the subsequent position of the second connecting rod 62 relative to the first sliding plate 92. Change of location.
  • the other end of the first connecting member 85 extending out of the execution base 21 is hinged with one end of the second connecting rod 62, and the other end of the second connecting rod 62 is hinged with the second groove member 73.
  • the upper and lower sides of the second groove member 73 are A first sliding plate 92 is symmetrically provided and fixedly connected to the base 1, and a second groove member 73 slides between the upper and lower first sliding plates 92; a third connecting rod 63 is slidably provided in the second groove member 73, and the third connecting rod 63 slides up and down along the second groove member 73; a bottom plate 93 is provided between the second groove member 73 and the base 1, and the bottom plate 93 slides with the upper and lower first sliding plates 92, and a U-shaped groove 931 is provided on the bottom plate 93; The third connecting rod 63 passes through the U-shaped groove 931 and slides with the U-shaped groove 931 .
  • the setting of the actuator 7 will provide driving force for the lifting and displacement of the welding mechanism 10, and at the
  • the execution base 21 is provided with a first opening 81.
  • a first plate 91 is disposed in the first opening 81.
  • the first plate 91 is in sliding fit with the execution base 21.
  • the first spring 87 has one end fixed to the first plate 91 and the other end fixed to the execution base 21.
  • the left end of the third cylinder 13 is fixed with a first connecting piece 85 , and the first connecting piece 85 is in sliding fit with the execution base 21 .
  • the first connecting member 85 is allowed to elastically slide and expand and contract within the execution base 21, thereby controlling the rotation radius of the second link 62.
  • the control mechanism 6 includes a fourth link 64 with one end hinged to the bottom plate 93 of the actuator 7.
  • the other end of the fourth link 64 is hinged to one end of the fifth link 65, and the other end of the fifth link 65 is hinged.
  • Hinged on the side away from the center of the third gear 53, the third gear 53 is mounted on the base 1 for rotation, the third gear 53 meshes with the fourth gear 54 for transmission, and the third motor 33 for driving the rotation of the fourth gear 54 is connected to the base.
  • a first support column 75 is fixed at one end of the fourth motor 34 .
  • the first support column 75 is symmetrically hingedly mounted with a pawl 95 .
  • the sixth connecting rod 66 is located at the rear end of the first support column 75 and is also fixed with a second support column 76 , the second support column 76 is equipped with a reed 96, the middle part of the reed 96 is sleeved on the second support column 76, the two ends of the reed 96 respectively conflict with the pawl 95; between the pawl 95 and the third gear 53
  • An arc-shaped baffle 97 is provided, and the baffle 97 is fixedly connected to the base 1.
  • fifth cylinders 15 are provided at both ends of the baffle 97, and the fifth cylinder 15 is fixedly connected to the baffle 97.
  • the end of the cylinder 15 away from the baffle 97 is fixed to the welding base 1 .
  • the control mechanism 6 drives and controls the third motor 33 and the fourth motor 34 to complete the rotation and locking of the third gear 53, and further controls the position of the bottom plate 93 to facilitate the cooperation with the actuator 7 to complete the lifting and lowering of the welding mechanism 10. Range control.
  • the welding mechanism 10 includes a second housing 101, which is fixedly connected to the third connecting rod 63 of the actuator 7.
  • the first connection port 105 and the upper end of the second housing 101 are provided with a pair of rotating guide wheels 109.
  • the welding wire 102 used for welding is located in the middle of the pair of guide wheels 109; a clamping column 111 is provided below the guide wheels 109.
  • a fourth spring 108 is provided below the clamping column 111.
  • the upper end of the fourth spring 108 is connected to the clamping column 111, and the lower end is connected to the connecting column 112.
  • a first through hole 121 is provided in the center of the clamping column 111. The diameter of the hole 121 is larger than the diameter of the welding wire 102.
  • the inner wall of the first through hole 121 is provided with an upwardly inclined first hollow groove 115.
  • the first hollow groove 115 is provided with a first sphere 116.
  • the first sphere 116 and the first hollow groove are arranged 115 sliding fit;
  • the connecting column 112 is threaded with the second shell 101, the upper end of the connecting column 112 is provided with a second through hole 122, the diameter of the second through hole 122 is larger than the diameter of the welding wire 102, the lower end of the connecting column 112 is provided with There is a third through hole 123.
  • the diameter of the third through hole 123 is equal to the diameter of the welding wire 102.
  • the welding wire 102 penetrates the first through hole 121, the second through hole 122 and the third through hole 123 and then extends from the lower end of the second housing 101;
  • the connecting column 112 is provided with a first vent 131 in the radial direction, and the second housing 101 is provided with a fourth through hole 124 at the connecting column 112.
  • the diameter of the fourth through hole 124 is larger than the diameter of the lower end of the connecting column 112;
  • the upper end of the second housing 101 is provided with a second connection port 132.
  • the second connection port 132 is equipped with a second conduit 141.
  • the welding wire 102 for welding is provided in the second conduit 141.
  • the base 1 is provided with a first guide port 151.
  • the other end of the second conduit 141 is connected to the first guide port 151 .
  • the welding mechanism 10 will allow the protective gas to fully surround the welding wire 102, and at the same time, after the welding is completed, the first sphere 116 and the clamping column 111 will cooperate to evacuate the welding wire 102 from the welding port to prevent the residual temperature of the welding port from melting the welding wire 102 and thereby smearing it. Welding joint.
  • the starting mechanism 5 includes a first housing 47, which is fixedly connected to the third connecting rod 63 of the actuator 7; the first housing 47 is longitudinally provided with a first slot 401.
  • a second spring 99 is provided in a slot 401. The upper end of the second spring 99 is connected to the first housing 47, and a first blocking member 37 is fixed at the lower end. The first blocking member 37 slides up and down in the first slot 401.
  • a fourth opening 300 is provided at the lower end of the barrier member 37, and a first protruding member 100 fixed to the base 1 is provided below the first barrier member 37.
  • the longitudinal center of the first protruding member 100 is aligned with the first barrier member 37;
  • the upper end of a housing 47 is provided with a third opening 251 that communicates with the first slot 401 .
  • One end of the first conduit 98 is connected with the third opening 251 , and the other end is connected with the first connection port 105 of the welding mechanism 10 .
  • the first conduit 98 is used to introduce welding shielding gas.
  • the setting of the starting mechanism 5 is convenient for controlling the starting and closing of the welding machine mechanism. By cooperating with the bottom plate 93, the starting and lifting are coordinated.
  • the cutting mechanism 50 includes a third housing 125.
  • the fifth motor 35 is fixedly connected to the third housing 125.
  • a placement slot 80 is provided on the upper surface of the third housing 125, and the output shaft of the fifth motor 35 is fixedly connected.
  • One end of the seventh connecting rod 67 penetrates the side wall of the placing groove 80 and is provided with a first transmission gear 161 in the placing groove 80.
  • a first driving gear 162 is fixed on the side of the first transmission gear 161.
  • the driving gear 162 meshes with the upper tooth surface of the second rack 163, the first transmission gear 161 meshes with the second transmission gear 164, the second transmission gear 164 meshes with the third transmission gear 165, and the third transmission gear 165
  • a second driving gear 166 is fixed on the side, and the second driving gear 166 can mesh with the lower tooth surface of the second rack 163; when the first driving gear 162 meshes with the upper tooth surface of the second rack 163, the second driving gear 166 meshes with the lower tooth surface of the second rack 163.
  • the gear 166 does not mesh with the lower tooth surface of the second rack 163; a cutter 170 is fixed on one end of the second rack 163, the third housing 125 is provided with a fourth chute 171, and the cutter 170 slides with the fourth chute 171 ;
  • the upper surface of the third housing 125 is provided with a sixth opening 156 extending downward.
  • the sixth opening 156 is located on the path of the reciprocating movement of the tool 170.
  • the third housing 125 is provided with a fifth opening 152.
  • the fifth opening 152 is connected to The lower end of the sixth opening 156 is connected, and the end of the second conduit 141 away from the second connection port 132 is connected with the fifth opening 152.
  • the welding wire 102 for welding passes through the sixth opening 156 and the fifth opening 152 and then passes into the second conduit 141.
  • the base 1 is provided with a seventh opening 157
  • the sixth opening 156 is aligned with the central axis of the seventh opening 157
  • the welding wire 102 passes through the sixth opening 156 and the seventh opening 157 to pass into the second Catheter 141.
  • the cutting mechanism 50 will cut the welding wire 102. After the cutting is completed, the welding will continue for a short distance. At this time, a distance difference occurs between the front-end welding wire 102 and the rear-end welding wire 102, providing a distance for the subsequent welding mechanism 10 to evacuate the welding wire 102.
  • the triggering mechanism 4 is installed on the back of the base plate 93 of the actuator 7.
  • the back of the base plate 93 is provided with a second empty slot 181, and the first rotating groove 181 is installed in the second empty slot 181.
  • Shaft 191 the first rotating shaft 191 is provided with a rotating rod 192 at one end away from the bottom plate 93.
  • the rotating rod 192 rotates with the first rotating shaft 191.
  • the rotating rod 192 is provided with an eighth opening 158, and a sliding rod 192 is provided in the eighth opening 158.
  • the matching third plate 201 has a third spring 203 fixed on the lower surface of the third plate 201. One end of the third spring 203 away from the third plate 201 is fixed to the rotating rod 192.
  • the third plate 201 is fixed with a sixth cylinder. 206.
  • a first connecting rod 211 is fixed at one end of the sixth cylinder 206 away from the third plate member 201.
  • a first sliding block 212 is provided at one end of the first connecting rod 211 away from the sixth cylinder 206.
  • the first sliding block 212 and the second empty slot The inner edge of 181 slides and fits; the lower end of the rotating rod 192 is provided with a first trigger sensor 222; the lower end of the rotating rod 192 is fixed with an eighth cylinder 228 on one side of the base plate 93, and the base plate 93 is provided with a third chute 233, and the eighth cylinder 228 is in sliding fit with the third slide groove 233 .
  • the trigger mechanism 4 cooperates with the cutting mechanism 50 to set the start of the cutting mechanism 50, and at the same time, the control of the trigger mechanism 4 takes into account the different states during reciprocating welding.
  • the first trigger sensor 222 is a miniature piezoresistive pressure sensor or a proximity sensor, such as a model 82.5NOF square proximity switch sensor.
  • the fixing mechanism 3 includes a second fixed base 218.
  • the second fixed base 218 is fixedly connected to the base 1.
  • the sixth motor 36 is fixedly connected to the second fixed base 218.
  • the output shaft of the sixth motor 36 is fixedly connected to
  • the fourth transmission gear 204 meshes with the first rotating plate 250, and a second rotating plate 208 is fixedly installed on one side of the first rotating plate 250; the circumference of the second rotating plate 208 is hinged with one end of the second connecting rod 209 , the other end of the second connecting rod 209 is hinged with the fixed plate 210.
  • the fixed plate 210 is provided with a second rotating column 215.
  • the second rotating column 215 rotates with the fixed plate 210, and the second rotating column 215 is away from the first rotating plate.
  • a third rotating plate 216 is fixed at one end of 250.
  • the second rotating plate 208 has a circular hole in the center.
  • the inner circumferential wall of the circular hole is provided with a fifth chute 236.
  • the outer circumference of the third rotating plate 216 is provided with a fifth chute 236.
  • the third rotating plate 216 is a slidingly fitted annular protrusion, and the third rotating plate 216 is rotated and matched with the second rotating plate 208 through the fifth chute 236.
  • a third fixed base 217 is fixed on the side of the third rotating plate 216 away from the second rotating column 215.
  • the lower end of the three fixed bases 217 is fixedly connected to the base 1.
  • the setting of the fixing mechanism 3 ensures that the pipe fitting will not change its position during welding and affect the progress of the welding.
  • the sixth motor 36 drives the fourth transmission gear 204 to rotate.
  • the fourth gear 54 drives the first rotating plate 250 to rotate.
  • the rotating plate 250 drives the second rotating plate 208 to rotate, the second rotating plate 208 drives the second connecting rod 209 to move, and the movement of the second connecting rod 209 drives the fixed plate 210 to rotate around the second rotating column 215 to fix the pipe fittings.
  • the second motor 32 is driven.
  • the second motor 32 drives the first connecting rod 61 to rotate.
  • the first connecting rod 61 drives the execution base 21 to rotate.
  • the rotation of the execution base 21 drives the first connecting piece 85 to rotate.
  • the rotation of the first connecting piece 85 drives the
  • the second link 62 moves.
  • the movement of the second link 62 drives the movement of the second groove 73.
  • the movement of the second groove 73 will drive the movement of the third link 63.
  • the movement of the third link 63 will also drive the movement of the bottom plate 93.
  • the movement of the bottom plate 93 drives the movement of the fourth link 64, and the movement of the fourth link 64 drives the rotation of the fifth link 65.
  • the fourth motor 34 in the control mechanism 6 is started to rotate in the opposite direction.
  • the rotation of the four motors 34 drives the sixth connecting rod 66 to rotate.
  • the rotation of the sixth connecting rod 66 drives the pawl 95 to go beyond the range of the baffle 97.
  • the pawl 95 goes out of the range.
  • the reed 96 resets and drives the pawl 95 to move downward.
  • the pawl 95 will move downward.
  • the pawl 95 contacts the third gear 53 to prevent its movement.
  • the bottom plate 93 no longer moves.
  • the second motor 32 continues to rotate, driving the actuator 7 to continue to move.
  • the actuator 7 continues to move to drive the second groove.
  • the third connecting rod 63 slides in the U-shaped groove of the bottom plate 93. While the third connecting rod 63 slides in the U-shaped groove, it moves in the second groove. The member 73 slides inside, and the two cooperate to drive the third link 63 to move downward.
  • the third link 63 moves downward, driving the starting mechanism 5 and the welding mechanism 10 to move downward.
  • the third link 63 moves to the U-shape
  • the first blocking member 37 in the starting mechanism 5 contacts the first protruding member 100.
  • the first protruding member 100 causes the first blocking member 37 to move upward, and the first blocking member 37 moves upward to drive the second spring 99.
  • the movement of the first blocking member 37 moves the fourth opening 300 to the third opening 251
  • the protective gas flows into the first conduit 98
  • the blowing of the protective gas causes the clamping column 111 to move downward
  • the downward movement of the clamping column 111 drives
  • the fourth spring 108 is compressed, and the protective gas flows into the first through hole 121.
  • the first ball 116 is blown by the gas and slides in the first empty groove 115, away from the welding wire 102.
  • the gas continues to flow through the second through hole 122.
  • the gas is introduced into the first vent 131, and the first vent 131 introduces the gas around the bottom welding wire 102, and the welding mechanism 10 is powered on to start welding.
  • the first transmission gear 161 contacts the left end of the first trigger sensor 222.
  • the fifth motor The output shaft of 35 starts to rotate clockwise.
  • the rotation of the output shaft of the fifth motor 35 drives the seventh connecting rod 67 to rotate clockwise.
  • the seventh connecting rod 67 drives the first transmission gear 161 to rotate clockwise.
  • the first transmission gear 161 drives the rotating rod 192 of the triggering mechanism 4 to move counterclockwise around the first rotating axis 191.
  • the movement of the rotating rod 192 drives the eighth cylinder 228 to slide in the third chute 233.
  • the movement of the rotating rod 192 drives the The position of the third plate 201 changes.
  • the change of the position of the third plate 201 drives the first connecting rod 211 connected to the sixth cylinder 206 to swing counterclockwise.
  • the movement of the first connecting rod 211 drives the first slider 212 to move in the second empty slot 181
  • the first slider 212 drives the first connecting rod 211 to move downward
  • the first connecting rod 211 drives the third connecting rod connected to the sixth cylinder 206.
  • the plate 201 slides in the eighth opening 158, and the movement of the third plate 201 drives the third spring 203 to compress.
  • the third spring 203 resets, driving the third spring 203 to compress.
  • the third plate 201 slides, and the sliding of the third plate 201 drives the first connecting rod 211 connected to the sixth cylinder 206 to move.
  • the movement of the first connecting rod 211 drives the first slider 212 to slide on the left side of the second empty slot 181.
  • the sliding block 212 slides synchronously to generate a counterclockwise rotation force on the rotating rod 192. See Figure 17, and drives the rotating rod 192 to continue to rotate counterclockwise until the eighth cylinder 228 moves to the right end of the third chute 233.
  • the direction of this view is opposite to that of Figure 14, so the rotation direction of the output shaft of the fifth motor 35 should be counterclockwise in this view.
  • the fifth motor 35 continues to drive the seventh connecting rod 67 to rotate counterclockwise.
  • the rod 67 drives the first transmission gear 161 to rotate counterclockwise.
  • the movement of the first transmission gear 161 drives the first driving gear 162 to rotate counterclockwise.
  • it drives the second transmission gear 164 to rotate clockwise.
  • the rotation of the first driving gear 162 drives the second rack. 163 movement, the movement of the second rack 163 drives the cutter 170 to slide in the fourth chute 171, and the cutter 170 cuts the welding wire 102.
  • the first driving gear 162 continues to rotate, and the second transmission gear 164 drives the third transmission gear. 165 moves, the third drive gear 165 drives the second drive gear 166 to move, the second drive gear 166 drives the second rack 163 to move in the reverse direction away from the welding wire 102, and the second rack 163 drives the cutter 170 to move in the reverse direction away from the welding wire 102.
  • the fifth motor 35 rotates counterclockwise, driving the seventh connecting rod 67 to rotate counterclockwise, and the seventh connecting rod drives the first transmission gear 161 to rotate counterclockwise, see Figure 13 , the direction of this view is opposite to that of Figure 14, so the rotation direction of the output shaft of the fifth motor 35 should be clockwise in this view.
  • the first transmission gear 161 drives the second transmission gear 164 to rotate counterclockwise, and the second transmission gear 164 drives The second driving gear 166 rotates clockwise.
  • the second driving gear 166 drives the second rack 163 to move outward.
  • the second rack 163 drives the cutter 170 to complete shearing.
  • the first driving gear 161 continues to move and drives the first driving gear 162 to move smoothly. After the hour hand rotates to move the second rack 163 in the reverse direction to move the cutter 170 away from the welding wire 102, the fifth motor 35 stops.
  • the third connecting rod 63 moves to the slope of the U-shaped groove and cooperates with the second groove member 73.
  • the third connecting rod 63 begins to rise.
  • the rising of the third connecting rod 63 drives the starting mechanism 5 to rise, and the starting mechanism 5 rises.
  • the second spring 99 returns to its original position, and the second spring 99 returns to drive the first blocking member 37 to move downward.
  • the movement of the first blocking member 37 moves the fourth opening 300 away from the third opening 251, stops the air supply, and welds. stop.
  • the first ball 116 of the welding mechanism 10 falls to the bottom of the first empty groove 115 to clamp the welding wire 102.
  • the fourth spring 108 is reset.
  • the reset of the fourth spring 108 drives the clamping column 111 to rise.
  • the first sphere 116 drives the welding wire 102 to rise away from the welding port, and subsequent welding will push the front welding wire 102 to the welding port through the welding wire 102 that continues to advance from behind.
  • the fourth motor 34 reverses, and the reverse rotation of the fourth motor 34 drives the sixth connecting rod 66 to move in the reverse direction, and the sixth connecting rod 66 moves in the opposite direction to drive the end of the pawl 95 to slide onto the baffle 97
  • the actuator 7 drives the second groove 73 to continue to move to the right
  • the third motor 33 starts, the rotation of the third motor 33 drives the fourth gear 54 to rotate, the rotation of the fourth gear 54 drives the third gear 53 to rotate, and the third gear 53 rotates
  • the fifth link 65 is driven to rotate, and the fifth link 65 drives the fourth link 64 to move.
  • the movement of the fourth link 64 drives the bottom plate 93 to move synchronously with the second groove 73 on the first slide 92.
  • the actuator 7 rotates to the semicircle.
  • the actuator 7 continues to rotate and pulls the second link 62 back to the left.
  • the pawl 95 in the control mechanism 6 blocks the third gear 53 to complete the reverse welding.
  • the starting mechanism 5, welding mechanism 10 and triggering mechanism 4 in reverse welding are the same as those in forward welding.
  • the third connecting rod 63 and the bottom plate 93 are pulled back to the left end through the actuator 7. See Figure 2, the first motor 31 is started, and the first motor 31 drives the first gear 51 to rotate.
  • the rotation of the first gear 51 drives the rotation of the second gear 52.
  • the second gear 52 drives the movement of the first racks 70 on both sides.
  • the movement of the first rack 70 drives the first groove member 45 to move up and down.
  • the movement of the first groove member 45 cooperates with the movement of the first gear 51.
  • the chute 41 drives the first cylinder 11 to move toward the center of the second gear 52. See Figures 3 and 4.
  • the movement of the first cylinder 11 drives the first limiting member 71 to move toward the center of the second gear 52.
  • the movement of the first limiting member 71 drives the fourth The cylinder 14 moves, and the fourth cylinder 14 drives the first connecting member 85 fixed by the second connecting member 86 to move to the right.
  • the movement of the first connecting member 85 drives the first plate 91 fixed by the third cylinder 13 to slide, and the first plate 91
  • the first spring 87 is driven to stretch, and the movement of the first connecting member 85 synchronously drives the movement of the second link 62.
  • the third motor 33 in the control mechanism 6 cooperates with the rotation to drive the bottom plate 93 to move to the right synchronously, and the movement of the first connecting member 85 is reduced.
  • the welding range in reciprocating welding is increased, so that the pipe fittings can be welded gradually.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

An automatic welding device having adjustable stroke comprises: a base (1), two opposing sides of the base each having mounted thereon a securing mechanism (3) for securing a material to be welded; two other sides of the base each having mounted thereon a raising/lowering mechanism (2), an execution mechanism (7) and a control mechanism (6), the raising/lowering mechanism being in sliding fit connection with one side of the execution mechanism, and the other side of the execution mechanism being hinged to the control mechanism; the execution mechanism additionally having mounted thereon a welding mechanism (10), and a starting mechanism (5) used for starting and stopping the welding mechanism, and a cutting mechanism (50) used for cutting welding wire; and the activation of the cutting mechanism being controlled by means of a trigger mechanism (4) mounted on the execution mechanism. In the apparatus, the execution mechanism acting in concert with the control mechanism allows the welding apparatus to weld any welding point without needing to weld from beginning to end, thereby reducing time and materials consumed. Moreover, a welding pipe fitting is designed in a way that avoids a change in welding mode creating negative effects which might affect subsequent welding.

Description

一种可调节行程的自动焊接装置An automatic welding device with adjustable stroke 技术领域Technical field
本发明属于焊接技术领域,尤其涉及一种可调节行程的自动焊接装置。The invention belongs to the field of welding technology, and in particular relates to an automatic welding device with adjustable stroke.
背景技术Background technique
现今,随着技术的不断发展,一方面对工业生产的智能化自动化要求越来越高,另一方面,对工厂的柔性生产,实现不同产品的快速切换提出了越来越高的要求。在满足生产要求的情况下,实现成本的逐渐降低、自动化程度逐渐提高、降低生产过程中的错误率等。Nowadays, with the continuous development of technology, on the one hand, the requirements for intelligent automation of industrial production are getting higher and higher. On the other hand, the flexible production of factories and the rapid switching of different products have put forward higher and higher requirements. While meeting production requirements, the cost can be gradually reduced, the degree of automation can be gradually improved, and the error rate in the production process can be reduced.
现有的大多焊接机器对于焊接的行程为固定式,或者需要从头开始焊接直至焊接至最后焊接点,对于中间无需焊接的位置无法做到轻易调控,这样不仅仅降低焊接的效率,同时增加了焊接的成本,且多次在不需要焊接点焊接后的管件将因为多次因为焊接所产生的高温造成一定的形变。所以有必要提出一种低成本、应用更灵活的自动化焊接装置。Most of the existing welding machines have a fixed welding stroke, or need to start welding from the beginning until welding to the final welding point, and cannot easily adjust the positions that do not require welding in the middle. This not only reduces the welding efficiency, but also increases the welding time. The cost is high, and the pipe fittings welded many times at unnecessary welding points will cause certain deformation due to the high temperature generated by welding many times. Therefore, it is necessary to propose an automated welding device with low cost and more flexible application.
发明内容Contents of the invention
本发明要解决的技术问题是:解决上述背景技术中存在的问题,提供一种可调节行程的自动焊接装置。通过机械结构的设计,达到对于所需焊接管件可以从所需焊接的焊接点开始焊接,焊接的行程不再固定,减少时间与材料的消耗,且机构设计成往复式,二次焊接时无需回至原点,大大提高焊接的效率,且在焊接机构升降的过程中能自动启停完成焊接。The technical problem to be solved by the present invention is to solve the problems existing in the above-mentioned background technology and provide an automatic welding device with adjustable stroke. Through the design of the mechanical structure, the required welding pipe fittings can be welded from the required welding point. The welding stroke is no longer fixed, reducing the consumption of time and materials. The mechanism is designed to be reciprocating, and there is no need to return during secondary welding. to the origin, which greatly improves the welding efficiency, and can automatically start and stop during the lifting and lowering of the welding mechanism to complete the welding.
为了实现上述的技术特征,本发明的目的是这样实现的:一种可调节行程的自动焊接装置,包括底座,所述底座相对的两侧分别安装有用于固定待焊接材料的固定机构;所述底座的另外两侧分别安装有升降机构、执行机构和控制机构,所述升降机构与执行机构的一侧滑动配合连接,执行机构的另一侧与控制机构铰接;所述执行机构上还安装有焊接机构,和用于启停焊接机构的启动机构,以及用于对焊丝进行裁剪的裁剪机构;所述裁剪机构通过安装在执行机构上的触发机构控制启动。In order to achieve the above technical features, the object of the present invention is achieved as follows: an automatic welding device with an adjustable stroke, including a base, with fixing mechanisms for fixing the material to be welded respectively installed on opposite sides of the base; The other two sides of the base are respectively equipped with a lifting mechanism, an actuator and a control mechanism. The lifting mechanism is slidingly connected to one side of the actuator, and the other side of the actuator is hinged with the control mechanism; the actuator is also equipped with A welding mechanism, a starting mechanism for starting and stopping the welding mechanism, and a cutting mechanism for cutting the welding wire; the cutting mechanism is controlled and started by a trigger mechanism installed on the actuator.
在优选的方案中,所述升降机构包括与底座固定连接第一电机,第一电机的输出轴与第一齿轮连接固定,第一齿轮与第二齿轮啮合,第二齿轮两侧对称啮合有第一齿条,第一齿条的端部固定设有第一导柱,所述底座设有第一导槽,第一导柱与第一导槽滑动配合;两侧所述第一齿条上分别固定安装有倾斜的第一槽件,第一槽件内滑动配合安装有第一圆柱,第一圆柱贯穿第一滑槽并滑动配合;两个所述第一圆柱一端分别固定连接有弧形的第一限制件,第一限制件设有弧形的第二滑槽,两侧第一限制件的两端分别设有与第二滑槽滑动配合的第二限制件。In a preferred solution, the lifting mechanism includes a first motor fixedly connected to the base. The output shaft of the first motor is fixedly connected to the first gear. The first gear meshes with the second gear. There is a third gear symmetrically meshed on both sides of the second gear. One rack, the end of the first rack is fixed with a first guide post, the base is provided with a first guide groove, the first guide post is in sliding fit with the first guide groove; the first rack on both sides Inclined first grooves are respectively fixedly installed, and a first cylinder is installed with sliding fit in the first groove. The first cylinder penetrates the first chute and slides with it; one end of the two first cylinders is respectively fixedly connected with an arc. The first restricting member is provided with an arc-shaped second chute, and the two ends of the first restricting member on both sides are respectively provided with second restricting members that slide with the second chute.
在优选的方案中,所述执行机构包括与底座固定连接第二电机,第二电机的输出轴固定连接第一连杆,第一连杆与执行底座连接,所述执行底座内弹性滑动连接有第一连接件,第一连接件伸出执行底座的端部一侧安装有第四圆柱,所述第四圆柱与升降机构的第一限制件内壁碰触并滑动配合;所述第一连接件伸出执行底座的端部另一侧与第二连杆的一端铰接,第二连杆的另一端与第二槽件铰接,第二槽件上下两侧对称设有与底座固定连接的第一滑板,第二槽件在上下的第一滑板间滑动;所述第二槽件内滑动设有第三连杆,第三连杆沿第二槽件上下滑动;所述第二槽件与底座之间设有底板,底板与上下的 第一滑板滑动配合,底板上开设有U形槽;所述第三连杆穿过U形槽且与U形槽滑动配合。In a preferred solution, the actuator includes a second motor fixedly connected to the base. The output shaft of the second motor is fixedly connected to a first connecting rod. The first connecting rod is connected to the actuating base. There is an elastic sliding connection in the actuating base. A first connecting piece. A fourth cylinder is installed on one side of the end of the first connecting piece that extends out of the execution base. The fourth cylinder contacts and slides with the inner wall of the first limiting member of the lifting mechanism; the first connecting piece The other end of the end extending out of the execution base is hinged with one end of the second connecting rod, and the other end of the second connecting rod is hinged with the second groove. The upper and lower sides of the second groove are symmetrically provided with first first rods fixedly connected to the base. Slide plate, the second groove member slides between the upper and lower first slide plates; a third connecting rod is slidably provided in the second groove member, and the third connecting rod slides up and down along the second groove member; the second groove member and the base There is a bottom plate between them, and the bottom plate is in sliding cooperation with the upper and lower first sliding plates. A U-shaped groove is provided on the bottom plate; the third connecting rod passes through the U-shaped groove and is in sliding cooperation with the U-shaped groove.
在优选的方案中,所述执行底座开设有第一开口,所述第一开口内设有第一板件,第一板件与执行底座滑动配合,所述第一板件一侧设有第一弹簧,第一弹簧一端与第一板件固定,另一端与执行底座固定,第一弹簧内部设有第三圆柱,第三圆柱右端与第一板件固定,第三圆柱左端贯穿第一开口且与执行底座滑动配合,所述第三圆柱左端固接有第一连接件,第一连接件与执行底座滑动配合。In a preferred solution, the execution base is provided with a first opening, and a first plate is provided in the first opening. The first plate is slidably matched with the execution base, and a third plate is provided on one side of the first plate. One spring, one end of the first spring is fixed to the first plate, and the other end is fixed to the execution base. There is a third cylinder inside the first spring, the right end of the third cylinder is fixed to the first plate, and the left end of the third cylinder passes through the first opening. And it is in sliding fit with the execution base. The left end of the third cylinder is fixed with a first connecting piece, and the first connecting piece is in sliding fit with the execution base.
在优选的方案中,所述控制机构包括一端与执行机构的底板铰接的第四连杆,第四连杆另一端与第五连杆的一端铰接,第五连杆另一端铰接在远离第三齿轮中心的侧面上,第三齿轮转动安装在底座上,第三齿轮与第四齿轮啮合传动,用于驱动第四齿轮转动的第三电机与底座固定连接;所述底座设有第三空槽,第三空槽内固定安装有第四电机,第四电机的输出轴固定连接有第六连杆,第六连杆远离第四电机一端固设有第一支撑柱,第一支撑柱对称铰接安装有棘爪,第六连杆位于第一支撑柱的后端还固设有第二支撑柱,第二支撑柱安装有簧片,簧片的中部套设在第二支撑柱上,簧片的两端分别与棘爪抵触;所述棘爪与第三齿轮之间设有弧形的挡板,挡板与底座固定连接。In a preferred solution, the control mechanism includes a fourth link with one end hinged to the bottom plate of the actuator, the other end of the fourth link hinged to one end of the fifth link, and the other end of the fifth link hinged away from the third link. On the side of the gear center, the third gear is mounted on the base for rotation. The third gear meshes with the fourth gear for transmission. The third motor for driving the rotation of the fourth gear is fixedly connected to the base; the base is provided with a third empty slot. , a fourth motor is fixedly installed in the third empty slot, the output shaft of the fourth motor is fixedly connected to a sixth connecting rod, and an end of the sixth connecting rod away from the fourth motor is fixed with a first support column, and the first support column is symmetrically hinged A pawl is installed. The sixth connecting rod is located at the rear end of the first support column and is fixed with a second support column. The second support column is equipped with a reed, and the middle part of the reed is set on the second support column. The reed Both ends of the gear are respectively in conflict with the pawl; an arc-shaped baffle is provided between the pawl and the third gear, and the baffle is fixedly connected to the base.
在优选的方案中,所述焊接机构包括第二外壳,第二外壳与所述执行机构的第三连杆固定连接,第二外壳上端外壁设有与第二外壳内部连通的第一连接口,第二外壳内部上端设有一对转动的导轮,用于焊接的焊丝位于一对导轮的中间;所述导轮的下方设有夹持柱,夹持柱的下方设有第四弹簧,第四弹簧上端与夹持柱连接,下端与连接柱连接;所述夹持柱中心设有第一通孔,第一通孔直径大于焊丝的直径,第一通孔的内壁相对设有向上倾斜的第一空槽,第一空槽内设有第一球体,第一球体与第一空槽滑动配合;所述连接柱与第二外壳螺纹配合,连接柱上端设有第二通孔,第二通孔的直径大于焊丝的直径,所述连接柱的下端设有第三通孔,第三通孔直径等于焊丝直径,所述焊丝贯穿第一通孔、第二通孔、第三通孔后从第二外壳下端伸出;所述连接柱径向设有第一通风口,所述第二外壳位于连接柱处设有第四通孔,第四通孔直径大于连接柱下端的直径;所述第二外壳上端设有第二连接口,第二连接口安装有第二导管,用于焊接的焊丝设置于第二导管内,底座设有第一导口,第二导管另一端与第一导口相连。In a preferred solution, the welding mechanism includes a second housing, which is fixedly connected to the third connecting rod of the actuator, and the outer wall of the upper end of the second housing is provided with a first connection port that communicates with the inside of the second housing. A pair of rotating guide wheels is provided at the upper end of the second housing, and the welding wire used for welding is located in the middle of the pair of guide wheels; a clamping column is provided below the guide wheel, and a fourth spring is provided below the clamping column. The upper end of the four springs is connected to the clamping column, and the lower end is connected to the connecting column; a first through hole is provided in the center of the clamping column, the diameter of the first through hole is larger than the diameter of the welding wire, and the inner wall of the first through hole is provided with an upward-inclined The first empty groove is provided with a first sphere in the first empty groove, and the first sphere is slidably matched with the first empty groove; the connecting column is threadedly matched with the second shell, and the upper end of the connecting column is provided with a second through hole. The diameter of the through hole is larger than the diameter of the welding wire. The lower end of the connecting post is provided with a third through hole. The diameter of the third through hole is equal to the diameter of the welding wire. The welding wire penetrates the first through hole, the second through hole and the third through hole. Extending from the lower end of the second shell; the connecting column is provided with a first vent in the radial direction, the second shell is provided with a fourth through hole at the connecting column, and the diameter of the fourth through hole is greater than the diameter of the lower end of the connecting column; so The upper end of the second housing is provided with a second connection port, a second conduit is installed in the second connection port, the welding wire for welding is provided in the second conduit, the base is provided with a first guide port, and the other end of the second conduit is connected to the first The guide ports are connected.
在优选的方案中,所述启动机构包括第一外壳,第一外壳与所述执行机构的第三连杆固定连接;所述第一外壳纵向设有第一开槽,第一开槽内设有第二弹簧,第二弹簧上端与第一外壳连接,下端固定有第一阻隔件,第一阻隔件在第一开槽内上下滑动,第一阻隔件下端设有第四开口,所述第一阻隔件下方设有与底座固定的第一凸件,第一凸件纵向中心与第一阻隔件对齐;所述第一外壳上端开设有与第一开槽相通的第三开口,第一导管的一端与第三开口相连通,另一端与焊接机构的第一连接口连通。In a preferred solution, the starting mechanism includes a first shell, which is fixedly connected to the third link of the actuator; the first shell is longitudinally provided with a first slot, and the first slot is provided with a first slot. There is a second spring, the upper end of the second spring is connected to the first shell, and a first barrier is fixed at the lower end. The first barrier slides up and down in the first slot, and a fourth opening is provided at the lower end of the first barrier. A first protruding piece fixed to the base is provided below the barrier piece, and the longitudinal center of the first protruding piece is aligned with the first barrier piece; a third opening connected to the first slot is provided at the upper end of the first housing, and the first conduit is One end is connected to the third opening, and the other end is connected to the first connection port of the welding mechanism.
在优选的方案中,所述裁剪机构包括第三外壳,第五电机与第三外壳固定连接,所述第三外壳上表面开设有放置槽,第五电机的输出轴固接有第七连杆,第七连杆一端贯穿放置槽侧壁且在放置槽内设有第一传动齿轮,第一传动齿轮侧面固设有第一驱动齿轮,第一驱动齿轮与第二齿条的上齿面啮合,所述第一传动齿轮与第二传动齿轮啮合,第二传动齿轮与第三传动齿轮啮合,所述第三传动齿轮侧面固定有第二驱动齿轮,第二驱动齿轮能够与第二齿条的下齿面啮合;所述第一驱动齿轮与第二齿条的上齿面啮合时,第二驱动齿轮与第二齿条的下齿面不啮合;所述第二齿条一端固定有刀具,第三外壳设有第四滑槽,刀具与第四滑槽滑动配合;所述第三外壳上表面向下延伸设有第六开口,第六开口位于刀具往复 运动的路径上,所述第三外壳设有第五开口,第五开口与第六开口的下端连通,第二导管远离第二连接口一端与第五开口连通,用于焊接的焊丝贯穿第六开口与第五开口后通入第二导管内。In a preferred solution, the cutting mechanism includes a third housing, a fifth motor is fixedly connected to the third housing, a placement slot is provided on the upper surface of the third housing, and a seventh connecting rod is fixedly connected to the output shaft of the fifth motor. , one end of the seventh connecting rod penetrates the side wall of the placement groove and is provided with a first transmission gear in the placement groove. A first driving gear is fixed on the side of the first transmission gear. The first driving gear meshes with the upper tooth surface of the second rack. , the first transmission gear meshes with the second transmission gear, the second transmission gear meshes with the third transmission gear, a second driving gear is fixed on the side of the third transmission gear, and the second driving gear can be connected with the second rack. The lower tooth surface meshes; when the first driving gear meshes with the upper tooth surface of the second rack, the second driving gear does not mesh with the lower tooth surface of the second rack; a cutter is fixed at one end of the second rack, The third housing is provided with a fourth chute, and the tool slides with the fourth chute; the upper surface of the third housing extends downward and is provided with a sixth opening, and the sixth opening is located on the path of the tool's reciprocating motion. The shell is provided with a fifth opening, and the fifth opening is connected to the lower end of the sixth opening. The end of the second conduit away from the second connection port is connected to the fifth opening. The welding wire used for welding passes through the sixth opening and the fifth opening and then flows into the third opening. within the second catheter.
在优选的方案中,所述触发机构安装于所述执行机构的底板的背部,所述底板的背部设有第二空槽,所述第二空槽内固设有第一转动轴,第一转动轴远离底板一端设有转动杆,转动杆与第一转动轴转动配合,所述转动杆设有第八开口,第八开口内设有滑动配合的第三板件,第三板件下表面固定有第三弹簧,第三弹簧远离第三板件的一端与转动杆固定,所述第三板件固定有第六圆柱,第六圆柱远离第三板件一端固定有第一连接杆,第一连接杆远离第六圆柱一端设有第一滑块,第一滑块与第二空槽的内边缘滑动配合;所述转动杆的下端设有第一触发传感器;所述转动杆下端靠底板一侧固设有第八圆柱,底板设有第三滑槽,所述第八圆柱与第三滑槽滑动配合。In a preferred solution, the triggering mechanism is installed on the back of the bottom plate of the actuator. The back of the bottom plate is provided with a second empty slot. A first rotating shaft is fixed in the second empty slot. A rotating rod is provided at one end of the rotating shaft away from the bottom plate. The rotating rod is rotationally matched with the first rotating shaft. The rotating rod is provided with an eighth opening. A slidingly fitting third plate is provided in the eighth opening. The lower surface of the third plate is A third spring is fixed, and one end of the third spring away from the third plate is fixed to the rotating rod. The third plate is fixed with a sixth cylinder, and an end of the sixth cylinder away from the third plate is fixed with a first connecting rod. A connecting rod is provided with a first slide block at one end away from the sixth cylinder, and the first slide block is slidably matched with the inner edge of the second slot; the lower end of the rotating rod is provided with a first trigger sensor; the lower end of the rotating rod is against the bottom plate An eighth cylinder is fixed on one side, and the bottom plate is provided with a third chute. The eighth cylinder is in sliding fit with the third chute.
在优选的方案中,所述固定机构包括第二固定底座,所述第二固定底座与底座固定连接,第六电机与第二固定底座固定连接,所述第六电机的输出轴固接有第四传动齿轮,第四传动齿轮与第一转动板啮合,第一转动板一侧固定安装有第二转动板;所述第二转动板圆周与第二连接杆的一端铰接,第二连接杆的另一端与固定板铰接,所述固定板设有第二转动柱,第二转动柱与固定板转动配合,第二转动柱远离第一转动板一端固定有第三转动板,所述第二转动板设有第五滑槽,所述第三转动板的外圆周通过第五滑槽与第二转动板转动配合,所述第三转动板远离第二转动柱一侧固定有第三固定底座,所述第三固定底座下端与底座固定连接。In a preferred solution, the fixing mechanism includes a second fixed base, the second fixed base is fixedly connected to the base, the sixth motor is fixedly connected to the second fixed base, and the output shaft of the sixth motor is fixedly connected to the third fixed base. Four transmission gears, the fourth transmission gear meshes with the first rotating plate, and a second rotating plate is fixedly installed on one side of the first rotating plate; the circumference of the second rotating plate is hinged with one end of the second connecting rod, and the second connecting rod is The other end is hinged with the fixed plate. The fixed plate is provided with a second rotating column. The second rotating column rotates with the fixed plate. A third rotating plate is fixed on one end of the second rotating column away from the first rotating plate. The second rotating column The plate is provided with a fifth chute. The outer circumference of the third rotating plate rotates with the second rotating plate through the fifth chute. A third fixed base is fixed on the side of the third rotating plate away from the second rotating column. The lower end of the third fixed base is fixedly connected to the base.
本发明有如下有益效果:The invention has the following beneficial effects:
本发明通过设置固定机构,防止在机器焊接过程中因为焊件位置改变而对焊接结果产生影响,同时固定机构中通过旋转包围式固定,相比于传统台虎钳式的固定方式,对管件的施力更加均匀,设置执行机构与控制机构的同步配合,从而达到对焊接机构的升降、位置的控制,控制机构主要通过控制底板的位置来确定焊接的起始与结束的位置,焊接的起始和结束位置的改变就是对于行程的调节,同时执行机构在底板的中滑动过程中完成升降效果,同时设计启动机构,通过机械结构的设计,在升降完成的同时,在下降至焊接起点位置后自动启动焊接状态,使焊接更加准确,在完成焊接后,因为执行机构与底板的配合,使焊接机构自动上升,在焊接机构上升时,通过启动机构内部设计,使得焊接机构停止焊接,在执行机构两侧追加限制件,通过改变限制件之间的距离,便于对执行机构运动行程的控制,在完成焊接过程中,通过剪切机构、触发机构的配合,将焊丝剪切,便于后续焊接机构的机构执行提供空间,在完成焊接后,焊接机构将焊丝撤离焊嘴,避免焊嘴余温融化焊丝影响后续焊接的执行,在完成第一次焊接点后,可将底板运送至下个焊接点,送至焊接点后反向运转执行机构以此来达到下降、焊接、上升的过程,节省了装置回至原点所需的时间,提升了装置的焊接效率。The present invention prevents the welding results from being affected by changes in the position of the welding parts during the machine welding process by setting up a fixing mechanism. At the same time, the fixing mechanism is fixed by rotating and surrounding. Compared with the traditional vise-type fixing method, the invention has a better effect on the pipe fittings. The force is applied more evenly, and the actuator and the control mechanism are set to cooperate synchronously to control the lifting and position of the welding mechanism. The control mechanism mainly determines the starting and ending positions of the welding by controlling the position of the base plate. and the end position is the adjustment of the stroke. At the same time, the actuator completes the lifting effect during the middle sliding process of the bottom plate. At the same time, the starting mechanism is designed. Through the design of the mechanical structure, while the lifting is completed, it automatically drops to the welding starting point. Start the welding state to make the welding more accurate. After the welding is completed, the welding mechanism automatically rises due to the cooperation between the actuator and the base plate. When the welding mechanism rises, the internal design of the starting mechanism causes the welding mechanism to stop welding. On both sides of the actuator Limiting parts are added on the side to facilitate the control of the movement stroke of the actuator by changing the distance between the limiting parts. During the welding process, the welding wire is sheared through the cooperation of the shearing mechanism and the triggering mechanism, which facilitates the subsequent welding mechanism. Provide space for execution. After completing the welding, the welding mechanism will evacuate the welding wire from the welding nozzle to prevent the residual temperature of the welding nozzle from melting the welding wire and affecting the execution of subsequent welding. After completing the first welding point, the base plate can be transported to the next welding point. After reaching the welding point, the actuator is reversely operated to achieve the process of descent, welding and ascent, which saves the time required for the device to return to the origin and improves the welding efficiency of the device.
附图说明Description of drawings
图1为本发明立体结构示意图。Figure 1 is a schematic diagram of the three-dimensional structure of the present invention.
图2为本发明升降机构结构示意图。Figure 2 is a schematic structural diagram of the lifting mechanism of the present invention.
图3为本发明执行机构结构示意图。Figure 3 is a schematic structural diagram of the actuator of the present invention.
图4为本发明执行机构放大结构示意图。Figure 4 is an enlarged structural schematic diagram of the actuator of the present invention.
图5为本发明执行机构另一视角结构示意图。Figure 5 is a schematic structural diagram of the actuator of the present invention from another perspective.
图6为本发明控制机构结构示意图。Figure 6 is a schematic structural diagram of the control mechanism of the present invention.
图7为本发明控制机构剖视图。Figure 7 is a cross-sectional view of the control mechanism of the present invention.
图8为本发明启动机构与焊接机构位置示意图。Figure 8 is a schematic diagram of the positions of the starting mechanism and the welding mechanism of the present invention.
图9为本发明启动机构结构示意图。Figure 9 is a schematic structural diagram of the starting mechanism of the present invention.
图10为本发明启动机构剖视结构示意图。Figure 10 is a schematic cross-sectional structural diagram of the starting mechanism of the present invention.
图11为本发明焊接机构另一剖面结构示意图。Figure 11 is another sectional structural diagram of the welding mechanism of the present invention.
图12为本发明焊接机构夹持柱内部位置示意图。Figure 12 is a schematic diagram of the internal position of the clamping column of the welding mechanism of the present invention.
图13为本发明裁剪机构剖视图。Figure 13 is a cross-sectional view of the cutting mechanism of the present invention.
图14为本发明裁剪机构内部另一视角结构示意图。Figure 14 is a schematic diagram of the internal structure of the cutting mechanism of the present invention from another perspective.
图15为本发明裁剪机构外部结构示意图。Figure 15 is a schematic diagram of the external structure of the cutting mechanism of the present invention.
图16为本发明触发机构位置结构示意图。Figure 16 is a schematic diagram of the position and structure of the trigger mechanism of the present invention.
图17为本发明触发机构结构示意图。Figure 17 is a schematic structural diagram of the trigger mechanism of the present invention.
图18为本发明固定机构结构示意图。Figure 18 is a schematic structural diagram of the fixing mechanism of the present invention.
图19为本发明固定机构内部示意图。Figure 19 is an internal schematic diagram of the fixing mechanism of the present invention.
图20为本发明固定机构剖视结构示意图。Figure 20 is a schematic cross-sectional structural diagram of the fixing mechanism of the present invention.
底座1;Base 1;
升降机构2,第一圆柱11,第一电机31,第二滑槽42,第一槽件45,第一齿轮51,第二齿轮52,第一齿条70,第一限制件71,第二限制件72,第一导柱266,第一导槽267;Lifting mechanism 2, first cylinder 11, first motor 31, second chute 42, first groove 45, first gear 51, second gear 52, first rack 70, first limiting member 71, second Limiting member 72, first guide post 266, first guide groove 267;
固定机构3,第六电机36,第四传动齿轮204,第二转动板208,第二连接杆209,固定板210铰接,第二转动柱215,第三转动板216,第三固定底座217,第二固定底座218,第五滑槽236,第一转动板250; Fixed mechanism 3, sixth motor 36, fourth transmission gear 204, second rotating plate 208, second connecting rod 209, fixed plate 210 is hinged, second rotating column 215, third rotating plate 216, third fixed base 217, second fixed base 218, fifth chute 236, first rotating plate 250;
触发机构4,第八开口158,第二空槽181,第一转动轴191,转动杆192,第三板件201,第三弹簧203,第六圆柱206,第一连接杆211,第一滑块212,第一触发传感器222,第八圆柱228,第三滑槽233;Trigger mechanism 4, eighth opening 158, second slot 181, first rotating shaft 191, rotating rod 192, third plate 201, third spring 203, sixth cylinder 206, first connecting rod 211, first slide Block 212, first trigger sensor 222, eighth cylinder 228, third chute 233;
启动机构5,第一阻隔件37,第一外壳47,第一导管98,第二弹簧99,第一凸件100,第三开口251,第四开口300,第一开槽401;Starting mechanism 5, first blocking member 37, first housing 47, first conduit 98, second spring 99, first protruding piece 100, third opening 251, fourth opening 300, first slot 401;
控制机构6,第五圆柱15,第三电机33,第四电机34,第三齿轮53,第四齿轮54,第三空槽60,第四连杆64,第五连杆65,第六连杆66,第一支撑柱75,第二支撑柱76,棘爪95,簧片96,挡板97;Control mechanism 6, fifth cylinder 15, third motor 33, fourth motor 34, third gear 53, fourth gear 54, third empty slot 60, fourth connecting rod 64, fifth connecting rod 65, sixth connecting rod Rod 66, first support column 75, second support column 76, pawl 95, reed 96, baffle 97;
执行机构7,第三圆柱13,第四圆柱14,执行底座21,第二电机32,第一连杆61,第二连杆62,第三连杆63,第二槽件73,第一开口81,第一连接件85,第二连接件86,第一板件91,第一滑板92,底板93,第一弹簧87,U形槽931; Actuator 7, third cylinder 13, fourth cylinder 14, execution base 21, second motor 32, first connecting rod 61, second connecting rod 62, third connecting rod 63, second groove 73, first opening 81, first connecting piece 85, second connecting piece 86, first plate 91, first sliding plate 92, bottom plate 93, first spring 87, U-shaped groove 931;
焊接机构10,第二外壳101,焊丝102,第一连接口105,第四弹簧108,导轮109,夹持柱111,连接柱112,第一空槽115,第一球体116,第一通孔121,第二通孔122,第三通孔123,第四通孔124,第一通风口131,第二连接口132,第二导管141,第一导口151; Welding mechanism 10, second shell 101, welding wire 102, first connection port 105, fourth spring 108, guide wheel 109, clamping column 111, connecting column 112, first empty slot 115, first ball 116, first through Hole 121, second through hole 122, third through hole 123, fourth through hole 124, first ventilation port 131, second connection port 132, second conduit 141, first guide port 151;
裁剪机构50,第五电机35,第七连杆67,放置槽80,第三外壳125,第五开口152,第六开口156,第 七开口157,第一传动齿轮161,第一驱动齿轮162,第二齿条163,第二传动齿轮164,第三传动齿轮165,第二驱动齿轮166,刀具170,第四滑槽171。 Cutting mechanism 50, fifth motor 35, seventh connecting rod 67, placement slot 80, third housing 125, fifth opening 152, sixth opening 156, seventh opening 157, first transmission gear 161, first driving gear 162 , the second rack 163, the second transmission gear 164, the third transmission gear 165, the second driving gear 166, the cutter 170, and the fourth chute 171.
具体实施方式Detailed ways
下面结合附图对本发明的实施方式做进一步的说明。The embodiments of the present invention will be further described below with reference to the accompanying drawings.
参见图1-20,一种可调节行程的自动焊接装置,包括底座1,所述底座1相对的两侧分别安装有用于固定待焊接材料的固定机构3;所述底座1的另外两侧分别安装有升降机构2、执行机构7和控制机构6,所述升降机构2与执行机构7的一侧滑动配合连接,执行机构7的另一侧与控制机构6铰接;所述执行机构7上还安装有焊接机构10,和用于启停焊接机构10的启动机构5,以及用于对焊丝进行裁剪的裁剪机构50;所述裁剪机构50通过安装在执行机构7上的触发机构4控制启动。通过上述结构,防止焊接过程中因为焊接件的位置的改变而导致焊接件外形形变,并能自动启停完成焊接。Referring to Figure 1-20, an automatic welding device with an adjustable stroke includes a base 1. Fixing mechanisms 3 for fixing the material to be welded are installed on opposite sides of the base 1; the other two sides of the base 1 are respectively A lifting mechanism 2, an actuator 7 and a control mechanism 6 are installed. The lifting mechanism 2 is slidingly connected to one side of the actuator 7, and the other side of the actuator 7 is hingedly connected to the control mechanism 6; the actuator 7 also has A welding mechanism 10 is installed, a starting mechanism 5 for starting and stopping the welding mechanism 10, and a cutting mechanism 50 for cutting the welding wire; the cutting mechanism 50 is controlled and started by the triggering mechanism 4 installed on the actuator 7. Through the above structure, the deformation of the shape of the welded piece caused by the change of the position of the welded piece during the welding process is prevented, and the welding can be automatically started and stopped to complete the welding.
参见图1-3,升降机构2包括与底座1固定连接第一电机31,第一电机31的输出轴与第一齿轮51连接固定,第一齿轮51与第二齿轮52啮合,第二齿轮52为环形齿圈,一侧与底座1转动连接,第二齿轮52两侧对称啮合有第一齿条70,第一齿条70的端部固定设有第一导柱266,所述底座1设有第一导槽267,第一导柱266与第一导槽267滑动配合,通过在第一齿条70上第一导柱266的固定保证第一齿条70的位置不会产生偏移;两侧第一齿条70上分别固定安装有倾斜的第一槽件45,第一槽件45内滑动配合安装有第一圆柱11,第一圆柱11贯穿横向的第一滑槽41并滑动配合。两个第一圆柱11一端分别固定连接有弧形的第一限制件71,第一限制件71设有弧形的第二滑槽42,两侧第一限制件71的两端分别设有与第二滑槽42滑动配合的第二限制件72相连接。通过设计第一限制件71与第二限制件72,并对其水平位置控制改变,以此便于控制执行机构具体的行进范围。Referring to Figures 1-3, the lifting mechanism 2 includes a first motor 31 fixedly connected to the base 1. The output shaft of the first motor 31 is connected and fixed to the first gear 51. The first gear 51 meshes with the second gear 52. The second gear 52 It is an annular ring gear, one side of which is rotatably connected to the base 1. The second gear 52 is symmetrically meshed with a first rack 70 on both sides. The end of the first rack 70 is fixed with a first guide post 266. The base 1 is provided with There is a first guide groove 267, and the first guide post 266 slides with the first guide groove 267. The first guide post 266 is fixed on the first rack 70 to ensure that the position of the first rack 70 will not be offset; The first racks 70 on both sides are respectively fixed with inclined first grooves 45. A first cylinder 11 is installed in the first groove 45 with sliding fit. The first cylinder 11 penetrates the transverse first chute 41 and slides with it. . One end of the two first cylinders 11 is respectively fixedly connected with an arc-shaped first restricting member 71. The first restricting member 71 is provided with an arc-shaped second chute 42. The two ends of the first restricting members 71 on both sides are respectively provided with The second sliding groove 42 is connected with the second restricting member 72 in sliding fit. By designing the first limiting member 71 and the second limiting member 72 and controlling and changing their horizontal positions, it is convenient to control the specific traveling range of the actuator.
参见图3-5,执行机构7包括与底座1固定连接第二电机32,第二电机32的输出轴固定连接第一连杆61,第一连杆61与执行底座21连接,所述执行底座21内弹性滑动连接有第一连接件85,第一连接件85伸出执行底座21的端部一侧安装有第二连接件86,第二连接件86与第四圆柱14连接,第四圆柱14与升降机构2的第一限制件71内壁碰触并滑动配合,通过改变第一限制件71来完成第四圆柱14位置的改变,以此对后续第二连杆62相对于第一滑板92位置的改变。第一连接件85伸出执行底座21的端部另一侧与第二连杆62的一端铰接,第二连杆62的另一端与第二槽件73铰接,第二槽件73上下两侧对称设有与底座1固定连接的第一滑板92,第二槽件73在上下的第一滑板92间滑动;所述第二槽件73内滑动设有第三连杆63,第三连杆63沿第二槽件73上下滑动;所述第二槽件73与底座1之间设有底板93,底板93与上下的第一滑板92滑动配合,底板93上开设有U形槽931;所述第三连杆63穿过U形槽931且与U形槽931滑动配合。执行机构7的设定,将为焊接机构10升降与位移提供驱动力,同时对执行机构7的控制,将完成其行进范围的改变。Referring to Figures 3-5, the actuator 7 includes a second motor 32 fixedly connected to the base 1. The output shaft of the second motor 32 is fixedly connected to a first connecting rod 61. The first connecting rod 61 is connected to the execution base 21. The execution base 21 is elastically and slidingly connected with a first connecting piece 85. A second connecting piece 86 is installed on the end side of the first connecting piece 85 extending out of the execution base 21. The second connecting piece 86 is connected to the fourth cylinder 14. The fourth cylinder 14 contacts and slides with the inner wall of the first restricting member 71 of the lifting mechanism 2. By changing the first restricting member 71, the position of the fourth cylinder 14 is changed, thereby adjusting the subsequent position of the second connecting rod 62 relative to the first sliding plate 92. Change of location. The other end of the first connecting member 85 extending out of the execution base 21 is hinged with one end of the second connecting rod 62, and the other end of the second connecting rod 62 is hinged with the second groove member 73. The upper and lower sides of the second groove member 73 are A first sliding plate 92 is symmetrically provided and fixedly connected to the base 1, and a second groove member 73 slides between the upper and lower first sliding plates 92; a third connecting rod 63 is slidably provided in the second groove member 73, and the third connecting rod 63 slides up and down along the second groove member 73; a bottom plate 93 is provided between the second groove member 73 and the base 1, and the bottom plate 93 slides with the upper and lower first sliding plates 92, and a U-shaped groove 931 is provided on the bottom plate 93; The third connecting rod 63 passes through the U-shaped groove 931 and slides with the U-shaped groove 931 . The setting of the actuator 7 will provide driving force for the lifting and displacement of the welding mechanism 10, and at the same time, the control of the actuator 7 will complete the change of its travel range.
参见图4,执行底座21开设有第一开口81,第一开口81内设有第一板件91,第一板件91与执行底座21滑动配合,所述第一板件91一侧设有第一弹簧87,第一弹簧87一端与第一板件91固定,另一端与执行底座21固定,第一弹簧87内部设有第三圆柱13,第三圆柱13右端与第一板件91固定,第三圆柱13左端贯穿第一开口81且与执行底座21滑动配合,第三圆柱13左端固接有第一连接件85,第一连接件85与执行底座21滑动配合。使第一连接件85能够在执行底座21内弹性滑动伸缩,从而控制 第二连杆62转动半径。Referring to Figure 4, the execution base 21 is provided with a first opening 81. A first plate 91 is disposed in the first opening 81. The first plate 91 is in sliding fit with the execution base 21. There is a first plate 91 on one side of the first plate 91. The first spring 87 has one end fixed to the first plate 91 and the other end fixed to the execution base 21. There is a third cylinder 13 inside the first spring 87, and the right end of the third cylinder 13 is fixed to the first plate 91. , the left end of the third cylinder 13 passes through the first opening 81 and is in sliding fit with the execution base 21 . The left end of the third cylinder 13 is fixed with a first connecting piece 85 , and the first connecting piece 85 is in sliding fit with the execution base 21 . The first connecting member 85 is allowed to elastically slide and expand and contract within the execution base 21, thereby controlling the rotation radius of the second link 62.
参见图6-7,控制机构6包括一端与执行机构7的底板93铰接的第四连杆64,第四连杆64另一端与第五连杆65的一端铰接,第五连杆65另一端铰接在远离第三齿轮53中心的侧面上,第三齿轮53转动安装在底座1上,第三齿轮53与第四齿轮54啮合传动,用于驱动第四齿轮54转动的第三电机33与底座1固定连接;底座1设有第三空槽60,第三空槽60内固定安装有第四电机34,第四电机34的输出轴固定连接有第六连杆66,第六连杆66远离第四电机34一端固设有第一支撑柱75,第一支撑柱75对称铰接安装有棘爪95,第六连杆66位于第一支撑柱75的后端还固设有第二支撑柱76,第二支撑柱76安装有簧片96,簧片96的中部套设在第二支撑柱76上,簧片96的两端分别与棘爪95抵触;棘爪95与第三齿轮53之间设有弧形的挡板97,挡板97与底座1固定连接,具体的,参见图7,挡板97两端设有第五圆柱15,第五圆柱15与挡板97固定连接,第五圆柱15远离挡板97一端与焊接底座1固定。控制机构6通过对第三电机33与第四电机34驱动与控制,完成对第三齿轮53的转动与锁定,进一步控制底板93的位置,便于配合执行机构7,完成对焊接机构10的升降与范围的操控。Referring to Figures 6-7, the control mechanism 6 includes a fourth link 64 with one end hinged to the bottom plate 93 of the actuator 7. The other end of the fourth link 64 is hinged to one end of the fifth link 65, and the other end of the fifth link 65 is hinged. Hinged on the side away from the center of the third gear 53, the third gear 53 is mounted on the base 1 for rotation, the third gear 53 meshes with the fourth gear 54 for transmission, and the third motor 33 for driving the rotation of the fourth gear 54 is connected to the base. 1 is fixedly connected; the base 1 is provided with a third empty slot 60, the fourth motor 34 is fixedly installed in the third empty slot 60, the output shaft of the fourth motor 34 is fixedly connected with a sixth connecting rod 66, and the sixth connecting rod 66 is away from A first support column 75 is fixed at one end of the fourth motor 34 . The first support column 75 is symmetrically hingedly mounted with a pawl 95 . The sixth connecting rod 66 is located at the rear end of the first support column 75 and is also fixed with a second support column 76 , the second support column 76 is equipped with a reed 96, the middle part of the reed 96 is sleeved on the second support column 76, the two ends of the reed 96 respectively conflict with the pawl 95; between the pawl 95 and the third gear 53 An arc-shaped baffle 97 is provided, and the baffle 97 is fixedly connected to the base 1. Specifically, see Figure 7, fifth cylinders 15 are provided at both ends of the baffle 97, and the fifth cylinder 15 is fixedly connected to the baffle 97. The end of the cylinder 15 away from the baffle 97 is fixed to the welding base 1 . The control mechanism 6 drives and controls the third motor 33 and the fourth motor 34 to complete the rotation and locking of the third gear 53, and further controls the position of the bottom plate 93 to facilitate the cooperation with the actuator 7 to complete the lifting and lowering of the welding mechanism 10. Range control.
参见图11-12,焊接机构10包括第二外壳101,第二外壳101与所述执行机构7的第三连杆63固定连接,第二外壳101上端外壁设有与第二外壳101内部连通的第一连接口105,第二外壳101内部上端设有一对转动的导轮109,用于焊接的焊丝102位于一对导轮109的中间;所述导轮109的下方设有夹持柱111,夹持柱111的下方设有第四弹簧108,第四弹簧108上端与夹持柱111连接,下端与连接柱112连接;所述夹持柱111中心设有第一通孔121,第一通孔121直径大于焊丝102的直径,第一通孔121的内壁相对设有向上倾斜的第一空槽115,第一空槽115内设有第一球体116,第一球体116与第一空槽115滑动配合;所述连接柱112与第二外壳101螺纹配合,连接柱112上端设有第二通孔122,第二通孔122的直径大于焊丝102的直径,所述连接柱112的下端设有第三通孔123,第三通孔123直径等于焊丝102直径,所述焊丝102贯穿第一通孔121、第二通孔122、第三通孔123后从第二外壳101下端伸出;所述连接柱112径向设有第一通风口131,所述第二外壳101位于连接柱112处设有第四通孔124,第四通孔124直径大于连接柱112下端的直径;所述第二外壳101上端设有第二连接口132,第二连接口132安装有第二导管141,用于焊接的焊丝102设置于第二导管141内,底座1设有第一导口151,第二导管141另一端与第一导口151相连。焊接机构10将使保护气体充分围绕焊丝102周围,同时在焊接结束后第一球体116与夹持柱111的配合,将焊丝102撤离焊接口,避免焊接口的余温融化焊丝102,从而糊住焊口。Referring to Figures 11-12, the welding mechanism 10 includes a second housing 101, which is fixedly connected to the third connecting rod 63 of the actuator 7. The first connection port 105 and the upper end of the second housing 101 are provided with a pair of rotating guide wheels 109. The welding wire 102 used for welding is located in the middle of the pair of guide wheels 109; a clamping column 111 is provided below the guide wheels 109. A fourth spring 108 is provided below the clamping column 111. The upper end of the fourth spring 108 is connected to the clamping column 111, and the lower end is connected to the connecting column 112. A first through hole 121 is provided in the center of the clamping column 111. The diameter of the hole 121 is larger than the diameter of the welding wire 102. The inner wall of the first through hole 121 is provided with an upwardly inclined first hollow groove 115. The first hollow groove 115 is provided with a first sphere 116. The first sphere 116 and the first hollow groove are arranged 115 sliding fit; the connecting column 112 is threaded with the second shell 101, the upper end of the connecting column 112 is provided with a second through hole 122, the diameter of the second through hole 122 is larger than the diameter of the welding wire 102, the lower end of the connecting column 112 is provided with There is a third through hole 123. The diameter of the third through hole 123 is equal to the diameter of the welding wire 102. The welding wire 102 penetrates the first through hole 121, the second through hole 122 and the third through hole 123 and then extends from the lower end of the second housing 101; The connecting column 112 is provided with a first vent 131 in the radial direction, and the second housing 101 is provided with a fourth through hole 124 at the connecting column 112. The diameter of the fourth through hole 124 is larger than the diameter of the lower end of the connecting column 112; The upper end of the second housing 101 is provided with a second connection port 132. The second connection port 132 is equipped with a second conduit 141. The welding wire 102 for welding is provided in the second conduit 141. The base 1 is provided with a first guide port 151. The other end of the second conduit 141 is connected to the first guide port 151 . The welding mechanism 10 will allow the protective gas to fully surround the welding wire 102, and at the same time, after the welding is completed, the first sphere 116 and the clamping column 111 will cooperate to evacuate the welding wire 102 from the welding port to prevent the residual temperature of the welding port from melting the welding wire 102 and thereby smearing it. Welding joint.
参见图8-10,启动机构5包括第一外壳47,第一外壳47与所述执行机构7的第三连杆63固定连接;所述第一外壳47纵向设有第一开槽401,第一开槽401内设有第二弹簧99,第二弹簧99上端与第一外壳47连接,下端固定有第一阻隔件37,第一阻隔件37在第一开槽401内上下滑动,第一阻隔件37下端设有第四开口300,所述第一阻隔件37下方设有与底座1固定的第一凸件100,第一凸件100纵向中心与第一阻隔件37对齐;所述第一外壳47上端开设有与第一开槽401相通的第三开口251,第一导管98的一端与第三开口251相连通,另一端与焊接机构10的第一连接口105连通。第一导管98用于通入焊接保护气体。启动机构5的设置便于对焊机机构启动与关闭的控制,通过与底板93的配合,将做到启动与升降配合。Referring to Figures 8-10, the starting mechanism 5 includes a first housing 47, which is fixedly connected to the third connecting rod 63 of the actuator 7; the first housing 47 is longitudinally provided with a first slot 401. A second spring 99 is provided in a slot 401. The upper end of the second spring 99 is connected to the first housing 47, and a first blocking member 37 is fixed at the lower end. The first blocking member 37 slides up and down in the first slot 401. A fourth opening 300 is provided at the lower end of the barrier member 37, and a first protruding member 100 fixed to the base 1 is provided below the first barrier member 37. The longitudinal center of the first protruding member 100 is aligned with the first barrier member 37; The upper end of a housing 47 is provided with a third opening 251 that communicates with the first slot 401 . One end of the first conduit 98 is connected with the third opening 251 , and the other end is connected with the first connection port 105 of the welding mechanism 10 . The first conduit 98 is used to introduce welding shielding gas. The setting of the starting mechanism 5 is convenient for controlling the starting and closing of the welding machine mechanism. By cooperating with the bottom plate 93, the starting and lifting are coordinated.
参见图13-15,裁剪机构50包括第三外壳125,第五电机35与第三外壳125固定连接,所述第三外壳125上表面开设有放置槽80,第五电机35的输出轴固接有第七连杆67,第七连杆67一端贯穿放置槽80侧壁且在放置槽80内设有第一传动齿轮161,第一传动齿轮161侧面固设有第一驱动齿轮162,第一驱动齿轮162与第二齿条163的上齿面啮合,所述第一传动齿轮161与第二传动齿轮164啮合,第二传动齿轮164与第三传动齿轮165啮合,所述第三传动齿轮165侧面固定有第二驱动齿轮166,第二驱动齿轮166能够与第二齿条163的下齿面啮合;所述第一驱动齿轮162与第二齿条163的上齿面啮合时,第二驱动齿轮166与第二齿条163的下齿面不啮合;所述第二齿条163一端固定有刀具170,第三外壳125设有第四滑槽171,刀具170与第四滑槽171滑动配合;所述第三外壳125上表面向下延伸设有第六开口156,第六开口156位于刀具170往复运动的路径上,所述第三外壳125设有第五开口152,第五开口152与第六开口156的下端连通,第二导管141远离第二连接口132一端与第五开口152连通,用于焊接的焊丝102贯穿第六开口156与第五开口152后通入第二导管141内,具体的,结合图8、13、15,底座1设有第七开口157,第六开口156与第七开口157中心轴对齐,焊丝102贯穿第六开口156与第七开口157通入第二导管141。裁剪机构50将裁剪焊丝102,在裁剪完成后,焊接还会继续一小段距离,此时前端焊丝102与后端焊丝102产生距离差,为后续焊接机构10撤离焊丝102提供距离。Referring to Figures 13-15, the cutting mechanism 50 includes a third housing 125. The fifth motor 35 is fixedly connected to the third housing 125. A placement slot 80 is provided on the upper surface of the third housing 125, and the output shaft of the fifth motor 35 is fixedly connected. There is a seventh connecting rod 67. One end of the seventh connecting rod 67 penetrates the side wall of the placing groove 80 and is provided with a first transmission gear 161 in the placing groove 80. A first driving gear 162 is fixed on the side of the first transmission gear 161. The driving gear 162 meshes with the upper tooth surface of the second rack 163, the first transmission gear 161 meshes with the second transmission gear 164, the second transmission gear 164 meshes with the third transmission gear 165, and the third transmission gear 165 A second driving gear 166 is fixed on the side, and the second driving gear 166 can mesh with the lower tooth surface of the second rack 163; when the first driving gear 162 meshes with the upper tooth surface of the second rack 163, the second driving gear 166 meshes with the lower tooth surface of the second rack 163. The gear 166 does not mesh with the lower tooth surface of the second rack 163; a cutter 170 is fixed on one end of the second rack 163, the third housing 125 is provided with a fourth chute 171, and the cutter 170 slides with the fourth chute 171 ; The upper surface of the third housing 125 is provided with a sixth opening 156 extending downward. The sixth opening 156 is located on the path of the reciprocating movement of the tool 170. The third housing 125 is provided with a fifth opening 152. The fifth opening 152 is connected to The lower end of the sixth opening 156 is connected, and the end of the second conduit 141 away from the second connection port 132 is connected with the fifth opening 152. The welding wire 102 for welding passes through the sixth opening 156 and the fifth opening 152 and then passes into the second conduit 141. , specifically, with reference to Figures 8, 13, and 15, the base 1 is provided with a seventh opening 157, the sixth opening 156 is aligned with the central axis of the seventh opening 157, and the welding wire 102 passes through the sixth opening 156 and the seventh opening 157 to pass into the second Catheter 141. The cutting mechanism 50 will cut the welding wire 102. After the cutting is completed, the welding will continue for a short distance. At this time, a distance difference occurs between the front-end welding wire 102 and the rear-end welding wire 102, providing a distance for the subsequent welding mechanism 10 to evacuate the welding wire 102.
参见图16-17,触发机构4安装于所述执行机构7的底板93的背部,所述底板93的背部设有第二空槽181,所述第二空槽181内固设有第一转动轴191,第一转动轴191远离底板93一端设有转动杆192,转动杆192与第一转动轴191转动配合,所述转动杆192设有第八开口158,第八开口158内设有滑动配合的第三板件201,第三板件201下表面固定有第三弹簧203,第三弹簧203远离第三板件201的一端与转动杆192固定,第三板件201固定有第六圆柱206,第六圆柱206远离第三板件201一端固定有第一连接杆211,第一连接杆211远离第六圆柱206一端设有第一滑块212,第一滑块212与第二空槽181的内边缘滑动配合;转动杆192的下端设有第一触发传感器222;转动杆192下端靠底板93一侧固设有第八圆柱228,底板93设有第三滑槽233,第八圆柱228与第三滑槽233滑动配合。触发机构4与裁剪机构50相配合,对裁剪机构50的启动做设置,同时考虑往复焊接时状态不同,对触发机构4的控制。优选的,第一触发传感器222为微型压阻式压力传感器或者接近传感器,例如型号为82.5NOF方形接近开关传感器。Referring to Figures 16-17, the triggering mechanism 4 is installed on the back of the base plate 93 of the actuator 7. The back of the base plate 93 is provided with a second empty slot 181, and the first rotating groove 181 is installed in the second empty slot 181. Shaft 191, the first rotating shaft 191 is provided with a rotating rod 192 at one end away from the bottom plate 93. The rotating rod 192 rotates with the first rotating shaft 191. The rotating rod 192 is provided with an eighth opening 158, and a sliding rod 192 is provided in the eighth opening 158. The matching third plate 201 has a third spring 203 fixed on the lower surface of the third plate 201. One end of the third spring 203 away from the third plate 201 is fixed to the rotating rod 192. The third plate 201 is fixed with a sixth cylinder. 206. A first connecting rod 211 is fixed at one end of the sixth cylinder 206 away from the third plate member 201. A first sliding block 212 is provided at one end of the first connecting rod 211 away from the sixth cylinder 206. The first sliding block 212 and the second empty slot The inner edge of 181 slides and fits; the lower end of the rotating rod 192 is provided with a first trigger sensor 222; the lower end of the rotating rod 192 is fixed with an eighth cylinder 228 on one side of the base plate 93, and the base plate 93 is provided with a third chute 233, and the eighth cylinder 228 is in sliding fit with the third slide groove 233 . The trigger mechanism 4 cooperates with the cutting mechanism 50 to set the start of the cutting mechanism 50, and at the same time, the control of the trigger mechanism 4 takes into account the different states during reciprocating welding. Preferably, the first trigger sensor 222 is a miniature piezoresistive pressure sensor or a proximity sensor, such as a model 82.5NOF square proximity switch sensor.
参见图18-20,固定机构3包括第二固定底座218,第二固定底座218与底座1固定连接,第六电机36与第二固定底座218固定连接,第六电机36的输出轴固接有第四传动齿轮204,第四传动齿轮204与第一转动板250啮合,第一转动板250一侧固定安装有第二转动板208;第二转动板208圆周与第二连接杆209的一端铰接,第二连接杆209的另一端与固定板210铰接,所述固定板210设有第二转动柱215,第二转动柱215与固定板210转动配合,第二转动柱215远离第一转动板250一端固定有第三转动板216,第二转动板208中心具有圆孔,圆孔的内圆周壁设有第五滑槽236,第三转动板216的外圆周设有与第五滑槽236滑动配合的环形的突出部,第三转动板216通过第五滑槽236与第二转动板208转动配合,第三转动板216远离第二转动柱215一侧固定有第三固定底座217,第三固定底座217下端与底座1固定连接。固定机构3的设置,保证管件在焊接时不会改变位置,而影响焊接的进行。Referring to Figures 18-20, the fixing mechanism 3 includes a second fixed base 218. The second fixed base 218 is fixedly connected to the base 1. The sixth motor 36 is fixedly connected to the second fixed base 218. The output shaft of the sixth motor 36 is fixedly connected to The fourth transmission gear 204 meshes with the first rotating plate 250, and a second rotating plate 208 is fixedly installed on one side of the first rotating plate 250; the circumference of the second rotating plate 208 is hinged with one end of the second connecting rod 209 , the other end of the second connecting rod 209 is hinged with the fixed plate 210. The fixed plate 210 is provided with a second rotating column 215. The second rotating column 215 rotates with the fixed plate 210, and the second rotating column 215 is away from the first rotating plate. A third rotating plate 216 is fixed at one end of 250. The second rotating plate 208 has a circular hole in the center. The inner circumferential wall of the circular hole is provided with a fifth chute 236. The outer circumference of the third rotating plate 216 is provided with a fifth chute 236. The third rotating plate 216 is a slidingly fitted annular protrusion, and the third rotating plate 216 is rotated and matched with the second rotating plate 208 through the fifth chute 236. A third fixed base 217 is fixed on the side of the third rotating plate 216 away from the second rotating column 215. The lower end of the three fixed bases 217 is fixedly connected to the base 1. The setting of the fixing mechanism 3 ensures that the pipe fitting will not change its position during welding and affect the progress of the welding.
本发明的工作过程和原理:Working process and principle of the present invention:
在焊接前,工人将所需焊接的管道放置在固定机构3内,启动第六电机36,第六电机36带动第四传动齿轮204转动,第四齿轮54带动第一转动板250转动,第一转动板250带动第二转动板208转动,第二转动板208带动第二连接杆209运动,第二连接杆209运动带动固定板210绕第二转动柱215转动,固定管件。Before welding, the worker places the pipe to be welded in the fixing mechanism 3 and starts the sixth motor 36. The sixth motor 36 drives the fourth transmission gear 204 to rotate. The fourth gear 54 drives the first rotating plate 250 to rotate. The rotating plate 250 drives the second rotating plate 208 to rotate, the second rotating plate 208 drives the second connecting rod 209 to move, and the movement of the second connecting rod 209 drives the fixed plate 210 to rotate around the second rotating column 215 to fix the pipe fittings.
焊接时驱动第二电机32,第二电机32带动第一连杆61转动,第一连杆61带动执行底座21转动,执行底座21转动带动第一连接件85转动,第一连接件85转动带动第二连杆62运动,第二连杆62运动带动第二槽件73运动,第二槽件73运动将带动第三连杆63运动,第三连杆63运动的同时会带动底板93运动,底板93运动带动第四连杆64运动,第四连杆64运动带动第五连杆65转动,此时根据第五连杆65转动方向,启动控制机构6中第四电机34反方向转动,第四电机34转动带动第六连杆66转动,第六连杆66转动带动棘爪95超出挡板97范围,棘爪95超出范围,簧片96复位带动棘爪95向下运动,棘爪95将与第三齿轮53接触,棘爪95与第三齿轮53接触阻止其运动,底板93不再运动,第二电机32继续转动,带动执行机构7继续运动,执行机构7继续运动带动第二槽件73在第一滑板92上滑动,第二槽件73继续运动带动第三连杆63在底板93的U形槽内滑动,第三连杆63在U形槽内滑动的同时,在第二槽件73内滑动,两者配合下带动第三连杆63向下运动,第三连杆63向下运动,带动启动机构5与焊接机构10向下移动,当第三连杆63运动至U形槽横向区域时,启动机构5中第一阻隔件37与第一凸件100相触碰,第一凸件100致使第一阻隔件37向上移动,第一阻隔件37向上移动带动第二弹簧99压缩,第一阻隔件37运动将第四开口300运动至第三开口251,保护气体通入第一导管98,保护气体吹动导致夹持柱111向下运动,夹持柱111向下运动带动第四弹簧108压缩,保护气体通入第一通孔121中,第一球体116通过气体吹动,在第一空槽115内滑动,远离焊丝102,气体继续通入,通过第二通孔122导入第一通风口131内,第一通风口131将气体导入底端焊丝102周围,焊接机构10通电,开始焊接。During welding, the second motor 32 is driven. The second motor 32 drives the first connecting rod 61 to rotate. The first connecting rod 61 drives the execution base 21 to rotate. The rotation of the execution base 21 drives the first connecting piece 85 to rotate. The rotation of the first connecting piece 85 drives the The second link 62 moves. The movement of the second link 62 drives the movement of the second groove 73. The movement of the second groove 73 will drive the movement of the third link 63. The movement of the third link 63 will also drive the movement of the bottom plate 93. The movement of the bottom plate 93 drives the movement of the fourth link 64, and the movement of the fourth link 64 drives the rotation of the fifth link 65. At this time, according to the rotation direction of the fifth link 65, the fourth motor 34 in the control mechanism 6 is started to rotate in the opposite direction. The rotation of the four motors 34 drives the sixth connecting rod 66 to rotate. The rotation of the sixth connecting rod 66 drives the pawl 95 to go beyond the range of the baffle 97. The pawl 95 goes out of the range. The reed 96 resets and drives the pawl 95 to move downward. The pawl 95 will move downward. The pawl 95 contacts the third gear 53 to prevent its movement. The bottom plate 93 no longer moves. The second motor 32 continues to rotate, driving the actuator 7 to continue to move. The actuator 7 continues to move to drive the second groove. 73 slides on the first sliding plate 92, and the second groove member 73 continues to move to drive the third connecting rod 63 to slide in the U-shaped groove of the bottom plate 93. While the third connecting rod 63 slides in the U-shaped groove, it moves in the second groove. The member 73 slides inside, and the two cooperate to drive the third link 63 to move downward. The third link 63 moves downward, driving the starting mechanism 5 and the welding mechanism 10 to move downward. When the third link 63 moves to the U-shape When the groove transverse area is reached, the first blocking member 37 in the starting mechanism 5 contacts the first protruding member 100. The first protruding member 100 causes the first blocking member 37 to move upward, and the first blocking member 37 moves upward to drive the second spring 99. Compression, the movement of the first blocking member 37 moves the fourth opening 300 to the third opening 251, the protective gas flows into the first conduit 98, the blowing of the protective gas causes the clamping column 111 to move downward, and the downward movement of the clamping column 111 drives The fourth spring 108 is compressed, and the protective gas flows into the first through hole 121. The first ball 116 is blown by the gas and slides in the first empty groove 115, away from the welding wire 102. The gas continues to flow through the second through hole 122. The gas is introduced into the first vent 131, and the first vent 131 introduces the gas around the bottom welding wire 102, and the welding mechanism 10 is powered on to start welding.
参见图16,当第二槽件73带动第三连杆63上的裁剪机构50运动至触发机构4时,第一传动齿轮161与第一触发传感器222左端触碰,参见图14,第五电机35的输出轴开始顺时针转动,第五电机35输出轴转动带动第七连杆67顺时针转动,第七连杆67带动第一传动齿轮161顺时针转动,参见图16,图14和图16的方向一致,第一传动齿轮161带动触发机构4的转动杆192绕第一转动轴191逆时针运动,转动杆192运动带动第八圆柱228在第三滑槽233内滑动,转动杆192运动带动第三板件201位置改变,第三板件201位置改变带动第六圆柱206连接着的第一连接杆211逆时针摆动,第一连接杆211运动带动第一滑块212在第二空槽181内滑动,当第一滑块212滑向第二空槽181尖角处时,第一滑块212带动第一连接杆211向下运动,第一连接杆211带动第六圆柱206连接的第三板件201在第八开口158内滑动,第三板件201运动带动第三弹簧203压缩,当第一滑块212滑过第二空槽181尖角处后,第三弹簧203复位,带动第三板件201滑动,第三板件201滑动带动第六圆柱206连接的第一连接杆211运动,第一连接杆211运动带动第一滑块212在第二空槽181左侧滑动,第一滑块212滑动同步产生转动杆192逆时针转动的力,参见图17,带动转动杆192继续逆时针转动直至第八圆柱228运动至第三滑槽233右端。Referring to Figure 16, when the second groove 73 drives the cutting mechanism 50 on the third link 63 to move to the triggering mechanism 4, the first transmission gear 161 contacts the left end of the first trigger sensor 222. See Figure 14, the fifth motor The output shaft of 35 starts to rotate clockwise. The rotation of the output shaft of the fifth motor 35 drives the seventh connecting rod 67 to rotate clockwise. The seventh connecting rod 67 drives the first transmission gear 161 to rotate clockwise. See Figure 16, Figure 14 and Figure 16 The first transmission gear 161 drives the rotating rod 192 of the triggering mechanism 4 to move counterclockwise around the first rotating axis 191. The movement of the rotating rod 192 drives the eighth cylinder 228 to slide in the third chute 233. The movement of the rotating rod 192 drives the The position of the third plate 201 changes. The change of the position of the third plate 201 drives the first connecting rod 211 connected to the sixth cylinder 206 to swing counterclockwise. The movement of the first connecting rod 211 drives the first slider 212 to move in the second empty slot 181 When the first slider 212 slides to the sharp corner of the second empty groove 181, the first slider 212 drives the first connecting rod 211 to move downward, and the first connecting rod 211 drives the third connecting rod connected to the sixth cylinder 206. The plate 201 slides in the eighth opening 158, and the movement of the third plate 201 drives the third spring 203 to compress. When the first slider 212 slides through the sharp corner of the second empty groove 181, the third spring 203 resets, driving the third spring 203 to compress. The third plate 201 slides, and the sliding of the third plate 201 drives the first connecting rod 211 connected to the sixth cylinder 206 to move. The movement of the first connecting rod 211 drives the first slider 212 to slide on the left side of the second empty slot 181. The sliding block 212 slides synchronously to generate a counterclockwise rotation force on the rotating rod 192. See Figure 17, and drives the rotating rod 192 to continue to rotate counterclockwise until the eighth cylinder 228 moves to the right end of the third chute 233.
参见图13,在此视图与图14方向相反,所以第五电机35的输出轴转动方向在此视图中应为逆时 针,第五电机35继续带动第七连杆67逆时针转动,第七连杆67带动第一传动齿轮161逆时针转动,第一传动齿轮161运动带动第一驱动齿轮162逆时针转动,同时带动第二传动齿轮164顺时针转动,第一驱动齿轮162转动带动第二齿条163运动,第二齿条163运动带动刀具170在第四滑槽171内滑动,刀具170剪切焊丝102,剪切完成后第一驱动齿轮162继续转动,第二传动齿轮164带动第三传动齿轮165运动,第三传动齿轮165带动第二驱动齿轮166运动,第二驱动齿轮166运动带动第二齿条163反向运动远离焊丝102,第二齿条163带动刀具170反向运动远离焊丝102。Referring to Figure 13, the direction of this view is opposite to that of Figure 14, so the rotation direction of the output shaft of the fifth motor 35 should be counterclockwise in this view. The fifth motor 35 continues to drive the seventh connecting rod 67 to rotate counterclockwise. The rod 67 drives the first transmission gear 161 to rotate counterclockwise. The movement of the first transmission gear 161 drives the first driving gear 162 to rotate counterclockwise. At the same time, it drives the second transmission gear 164 to rotate clockwise. The rotation of the first driving gear 162 drives the second rack. 163 movement, the movement of the second rack 163 drives the cutter 170 to slide in the fourth chute 171, and the cutter 170 cuts the welding wire 102. After the shearing is completed, the first driving gear 162 continues to rotate, and the second transmission gear 164 drives the third transmission gear. 165 moves, the third drive gear 165 drives the second drive gear 166 to move, the second drive gear 166 drives the second rack 163 to move in the reverse direction away from the welding wire 102, and the second rack 163 drives the cutter 170 to move in the reverse direction away from the welding wire 102.
参见图14,当焊接机构10进行反向焊接时,则第五电机35逆时针转动,带动第七连杆67逆时针转动,第七连接杆带动第一传动齿轮161逆时针转动,参见图13,在此视图与图14方向相反,所以第五电机35的输出轴转动方向在此视图中应为顺时针,第一传动齿轮161带动第二传动齿轮164逆时针转动,第二传动齿轮164带动第二驱动齿轮166顺时针转动,第二驱动齿轮166带动第二齿条163向外运动,第二齿条163带动刀具170完成剪切,第一传动齿轮161继续运动带动第一驱动齿轮162顺时针转动,将第二齿条163反向运动,使刀具170远离焊丝102完成后,第五电机35停止。Referring to Figure 14, when the welding mechanism 10 performs reverse welding, the fifth motor 35 rotates counterclockwise, driving the seventh connecting rod 67 to rotate counterclockwise, and the seventh connecting rod drives the first transmission gear 161 to rotate counterclockwise, see Figure 13 , the direction of this view is opposite to that of Figure 14, so the rotation direction of the output shaft of the fifth motor 35 should be clockwise in this view. The first transmission gear 161 drives the second transmission gear 164 to rotate counterclockwise, and the second transmission gear 164 drives The second driving gear 166 rotates clockwise. The second driving gear 166 drives the second rack 163 to move outward. The second rack 163 drives the cutter 170 to complete shearing. The first driving gear 161 continues to move and drives the first driving gear 162 to move smoothly. After the hour hand rotates to move the second rack 163 in the reverse direction to move the cutter 170 away from the welding wire 102, the fifth motor 35 stops.
完成剪切后,第三连杆63运动至U形槽斜坡处,与第二槽件73配合,第三连杆63开始上升,第三连杆63上升带动启动机构5上升,启动机构5上升远离第一凸件100,第二弹簧99复位,第二弹簧99复位带动第一阻隔件37向下运动,第一阻隔件37运动将第四开口300远离第三开口251,停止供气,焊接停止。停止供气后,焊接机构10的第一球体116落至第一空槽115最下方,夹持焊丝102,同时第四弹簧108复位,第四弹簧108复位带动夹持柱111上升,通过静摩擦力,第一球体116带动焊丝102上升远离焊接口,后续焊接通过后面继续进的焊丝102将前方焊丝102顶至焊接口。After the shearing is completed, the third connecting rod 63 moves to the slope of the U-shaped groove and cooperates with the second groove member 73. The third connecting rod 63 begins to rise. The rising of the third connecting rod 63 drives the starting mechanism 5 to rise, and the starting mechanism 5 rises. Far away from the first protruding part 100, the second spring 99 returns to its original position, and the second spring 99 returns to drive the first blocking member 37 to move downward. The movement of the first blocking member 37 moves the fourth opening 300 away from the third opening 251, stops the air supply, and welds. stop. After the air supply is stopped, the first ball 116 of the welding mechanism 10 falls to the bottom of the first empty groove 115 to clamp the welding wire 102. At the same time, the fourth spring 108 is reset. The reset of the fourth spring 108 drives the clamping column 111 to rise. Through static friction, , the first sphere 116 drives the welding wire 102 to rise away from the welding port, and subsequent welding will push the front welding wire 102 to the welding port through the welding wire 102 that continues to advance from behind.
完成从左往右焊接后,第四电机34反转,第四电机34反转带动第六连杆66反向运动,第六连杆66反向运动带动棘爪95末端滑至挡板97上,执行机构7带动第二槽件73继续向右运动,第三电机33启动,第三电机33转动带动第四齿轮54转动,第四齿轮54转动带动第三齿轮53转动,第三齿轮53转动带动第五连杆65转动,第五连杆65带动第四连杆64运动,第四连杆64运动带动底板93在第一滑板92上与第二槽件73同步运动,当运动至下一个焊接点时,执行机构7转动至半圆处,执行机构7机构继续转动,将第二连杆62往左拉回,同时控制机构6中棘爪95卡住第三齿轮53,完成反向焊接,反向焊接中启动机构5、焊接机构10与触发机构4与正向焊接相同。After welding from left to right is completed, the fourth motor 34 reverses, and the reverse rotation of the fourth motor 34 drives the sixth connecting rod 66 to move in the reverse direction, and the sixth connecting rod 66 moves in the opposite direction to drive the end of the pawl 95 to slide onto the baffle 97 , the actuator 7 drives the second groove 73 to continue to move to the right, the third motor 33 starts, the rotation of the third motor 33 drives the fourth gear 54 to rotate, the rotation of the fourth gear 54 drives the third gear 53 to rotate, and the third gear 53 rotates The fifth link 65 is driven to rotate, and the fifth link 65 drives the fourth link 64 to move. The movement of the fourth link 64 drives the bottom plate 93 to move synchronously with the second groove 73 on the first slide 92. When the movement reaches the next When welding the point, the actuator 7 rotates to the semicircle. The actuator 7 continues to rotate and pulls the second link 62 back to the left. At the same time, the pawl 95 in the control mechanism 6 blocks the third gear 53 to complete the reverse welding. The starting mechanism 5, welding mechanism 10 and triggering mechanism 4 in reverse welding are the same as those in forward welding.
在完成第一轮左右两端焊接后,通过执行机构7将第三连杆63与底板93拉回至左端,参见图2,启动第一电机31,第一电机31带动第一齿轮51转动,第一齿轮51转动带动第二齿轮52转动,第二齿轮52带动两侧第一齿条70运动,第一齿条70运动带动第一槽件45上下运动,第一槽件45运动配合第一滑槽41带动第一圆柱11向第二齿轮52中心运动,参见图3、4,第一圆柱11运动带动第一限制件71向第二齿轮52中心运动,第一限制件71运动带动第四圆柱14运动,第四圆柱14带动第二连接件86固定的第一连接件85向右运动,第一连接件85运动带动第三圆柱13固定的第一板件91滑动,第一板件91带动第一弹簧87拉伸,第一连接件85运动同步带动第二连杆62运动,同时控制机构6中第三电机33配合转动带动底板93同步向右运动,第一连接件85的运动缩小了在往复焊接中焊接范围,使其能逐步将管件焊接完毕。After the first round of welding of the left and right ends is completed, the third connecting rod 63 and the bottom plate 93 are pulled back to the left end through the actuator 7. See Figure 2, the first motor 31 is started, and the first motor 31 drives the first gear 51 to rotate. The rotation of the first gear 51 drives the rotation of the second gear 52. The second gear 52 drives the movement of the first racks 70 on both sides. The movement of the first rack 70 drives the first groove member 45 to move up and down. The movement of the first groove member 45 cooperates with the movement of the first gear 51. The chute 41 drives the first cylinder 11 to move toward the center of the second gear 52. See Figures 3 and 4. The movement of the first cylinder 11 drives the first limiting member 71 to move toward the center of the second gear 52. The movement of the first limiting member 71 drives the fourth The cylinder 14 moves, and the fourth cylinder 14 drives the first connecting member 85 fixed by the second connecting member 86 to move to the right. The movement of the first connecting member 85 drives the first plate 91 fixed by the third cylinder 13 to slide, and the first plate 91 The first spring 87 is driven to stretch, and the movement of the first connecting member 85 synchronously drives the movement of the second link 62. At the same time, the third motor 33 in the control mechanism 6 cooperates with the rotation to drive the bottom plate 93 to move to the right synchronously, and the movement of the first connecting member 85 is reduced. The welding range in reciprocating welding is increased, so that the pipe fittings can be welded gradually.

Claims (10)

  1. 一种可调节行程的自动焊接装置,包括底座(1),其特征在于:所述底座(1)相对的两侧分别安装有用于固定待焊接材料的固定机构(3);所述底座(1)的另外两侧分别安装有升降机构(2)、执行机构(7)和控制机构(6),所述升降机构(2)与执行机构(7)的一侧滑动配合连接,执行机构(7)的另一侧与控制机构(6)铰接;所述执行机构(7)上还安装有焊接机构(10),和用于启停焊接机构(10)的启动机构(5),以及用于对焊丝进行裁剪的裁剪机构(50);所述裁剪机构(50)通过安装在执行机构(7)上的触发机构(4)控制启动。An automatic welding device with an adjustable stroke, including a base (1), characterized in that: fixing mechanisms (3) for fixing materials to be welded are respectively installed on opposite sides of the base (1); the base (1) ) are respectively equipped with a lifting mechanism (2), an actuator (7) and a control mechanism (6). The lifting mechanism (2) is slidingly connected to one side of the actuator (7), and the actuator (7) ) is hinged with the control mechanism (6); the actuator (7) is also equipped with a welding mechanism (10), a starting mechanism (5) for starting and stopping the welding mechanism (10), and a A cutting mechanism (50) for cutting the welding wire; the cutting mechanism (50) is controlled and started by a trigger mechanism (4) installed on the actuator (7).
  2. 根据权利要求1所述的一种可调节行程的自动焊接装置,其特征在于,所述升降机构(2)包括与底座(1)固定连接第一电机(31),第一电机(31)的输出轴与第一齿轮(51)连接固定,第一齿轮(51)与第二齿轮(52)啮合,第二齿轮(52)两侧对称啮合有第一齿条(70),第一齿条(70)的端部固定设有第一导柱(266),所述底座(1)设有第一导槽(267),第一导柱(266)与第一导槽(267)滑动配合;两侧所述第一齿条(70)上分别固定安装有倾斜的第一槽件(45),第一槽件(45)内滑动配合安装有第一圆柱(11),第一圆柱(11)贯穿第一滑槽(41)并滑动配合;两个所述第一圆柱(11)一端分别固定连接有弧形的第一限制件(71),第一限制件(71)设有弧形的第二滑槽(42),两侧第一限制件(71)的两端分别设有与第二滑槽(42)滑动配合的第二限制件(72)。An automatic welding device with adjustable stroke according to claim 1, characterized in that the lifting mechanism (2) includes a first motor (31) fixedly connected to the base (1), and the first motor (31) The output shaft is connected and fixed to the first gear (51). The first gear (51) meshes with the second gear (52). The second gear (52) is symmetrically meshed with a first rack (70) on both sides. The first rack The end of (70) is fixedly provided with a first guide post (266), the base (1) is provided with a first guide groove (267), and the first guide post (266) is slidably matched with the first guide groove (267) ; The first racks (70) on both sides are respectively fixed with inclined first grooves (45), and a first cylinder (11) is installed in the first groove (45) with sliding fit. The first cylinder (11) 11) Penetrating the first chute (41) and slidingly fitting; one end of the two first cylinders (11) is fixedly connected with an arc-shaped first limiting piece (71), and the first limiting piece (71) is provided with an arc. The second chute (42) is shaped like a second chute (42), and the two ends of the first limiting pieces (71) on both sides are respectively provided with second limiting pieces (72) that slide with the second chute (42).
  3. 根据权利要求1所述的一种可调节行程的自动焊接装置,其特征在于,所述执行机构(7)包括与底座(1)固定连接第二电机(32),第二电机(32)的输出轴固定连接第一连杆(61),第一连杆(61)与执行底座(21)连接,所述执行底座(21)内弹性滑动连接有第一连接件(85),第一连接件(85)伸出执行底座(21)的端部一侧安装有第四圆柱(14),所述第四圆柱(14)与升降机构(2)的第一限制件(71)内壁碰触并滑动配合;所述第一连接件(85)伸出执行底座(21)的端部另一侧与第二连杆(62)的一端铰接,第二连杆(62)的另一端与第二槽件(73)铰接,第二槽件(73)上下两侧对称设有与底座(1)固定连接的第一滑板(92),第二槽件(73)在上下的第一滑板(92)间滑动;所述第二槽件(73)内滑动设有第三连杆(63),第三连杆(63)沿第二槽件(73)上下滑动;所述第二槽件(73)与底座(1)之间设有底板(93),底板(93)与上下的第一滑板(92)滑动配合,底板(93)上开设有U形槽(931);所述第三连杆(63)穿过U形槽(931)且与U形槽(931)滑动配合。An automatic welding device with adjustable stroke according to claim 1, characterized in that the actuator (7) includes a second motor (32) fixedly connected to the base (1), and the second motor (32) is fixedly connected to the base (1). The output shaft is fixedly connected to the first connecting rod (61), and the first connecting rod (61) is connected to the execution base (21). A first connecting piece (85) is elastically and slidingly connected in the execution base (21). A fourth cylinder (14) is installed on one side of the end of the member (85) extending out of the execution base (21). The fourth cylinder (14) contacts the inner wall of the first limiting member (71) of the lifting mechanism (2). and sliding fit; the other side of the end of the first connecting piece (85) extending out of the execution base (21) is hinged with one end of the second connecting rod (62), and the other end of the second connecting rod (62) is connected with the first connecting rod (62). The two groove members (73) are hinged. The second groove member (73) is symmetrically provided with a first sliding plate (92) fixedly connected to the base (1) on both upper and lower sides. The second groove member (73) is located on the upper and lower first sliding plate (92). 92); the second groove member (73) is provided with a third connecting rod (63) sliding up and down along the second groove member (73); the second groove member (73) slides up and down along the second groove member (73); There is a bottom plate (93) between (73) and the base (1). The bottom plate (93) slides with the upper and lower first sliding plates (92). The bottom plate (93) is provided with a U-shaped groove (931); The three-link rod (63) passes through the U-shaped groove (931) and slides with the U-shaped groove (931).
  4. 根据权利要求1所述的一种可调节行程的自动焊接装置,其特征在于,所述执行底座(21)开设有第一开口(81),所述第一开口(81)内设有第一板件(91),第一板件(91)与执行底座(21)滑动配合,所述第一板件(91)一侧设有第一弹簧(87),第一弹簧(87)一端与第一板件(91)固定,另一端与执行底座(21)固定,第一弹簧(87)内部设有第三圆柱(13),第三圆柱(13)右端与第一板件(91)固定,第三圆柱(13)左端贯穿第一开口(81)且与执行底座(21)滑动配合,所述第三圆柱(13)左端固接有第一连接件(85),第一连接件(85)与执行底座(21)滑动配合。An automatic welding device with adjustable stroke according to claim 1, characterized in that the execution base (21) is provided with a first opening (81), and a first opening (81) is provided in the first opening (81). Plate (91), the first plate (91) is in sliding fit with the execution base (21), a first spring (87) is provided on one side of the first plate (91), and one end of the first spring (87) is connected to the The first plate (91) is fixed, and the other end is fixed to the execution base (21). A third cylinder (13) is provided inside the first spring (87), and the right end of the third cylinder (13) is connected to the first plate (91) Fixed, the left end of the third cylinder (13) penetrates the first opening (81) and slides with the execution base (21). The left end of the third cylinder (13) is fixed with a first connector (85). The first connector (85) slides with the execution base (21).
  5. 根据权利要求1所述的一种可调节行程的自动焊接装置,其特征在于,所述控制机构(6)包括一端与执行机构(7)的底板(93)铰接的第四连杆(64),第四连杆(64)另一端与第五连杆(65)的一端铰接,第五连杆(65)另一端铰接在远离第三齿轮(53)中心的侧面上,第三齿轮(53)转动安装在底座(1)上,第三齿轮(53)与第四齿轮(54)啮合传动,用于驱动第四齿轮(54)转动的第三电机(33)与底座(1)固定连接;所述底座(1)设有第三空槽(60),第三空槽(60)内固定安装有第四电 机(34),第四电机(34)的输出轴固定连接有第六连杆(66),第六连杆(66)远离第四电机(34)一端固设有第一支撑柱(75),第一支撑柱(75)对称铰接安装有棘爪(95),第六连杆(66)位于第一支撑柱(75)的后端还固设有第二支撑柱(76),第二支撑柱(76)安装有簧片(96),簧片(96)的中部套设在第二支撑柱(76)上,簧片(96)的两端分别与棘爪(95)抵触;所述棘爪(95)与第三齿轮(53)之间设有弧形的挡板(97),挡板(97)与底座(1)固定连接。An automatic welding device with adjustable stroke according to claim 1, characterized in that the control mechanism (6) includes a fourth connecting rod (64) with one end hinged to the bottom plate (93) of the actuator (7) , the other end of the fourth connecting rod (64) is hinged with one end of the fifth connecting rod (65), and the other end of the fifth connecting rod (65) is hinged on the side away from the center of the third gear (53), and the third gear (53) ) is rotatably mounted on the base (1), the third gear (53) meshes with the fourth gear (54) for transmission, and the third motor (33) used to drive the fourth gear (54) to rotate is fixedly connected to the base (1) ; The base (1) is provided with a third empty slot (60), a fourth motor (34) is fixedly installed in the third empty slot (60), and the output shaft of the fourth motor (34) is fixedly connected with a sixth connecting rod. Rod (66), the sixth connecting rod (66) is fixed with a first support column (75) at one end away from the fourth motor (34), and the first support column (75) is symmetrically hinged and installed with a pawl (95). The connecting rod (66) is located at the rear end of the first support column (75) and is also fixed with a second support column (76). The second support column (76) is equipped with a reed (96), and the middle part of the reed (96) It is sleeved on the second support column (76), and the two ends of the reed (96) respectively conflict with the pawl (95); there is an arc between the pawl (95) and the third gear (53). The baffle (97) is fixedly connected to the base (1).
  6. 根据权利要求1所述的一种可调节行程的自动焊接装置,其特征在于,所述焊接机构(10)包括第二外壳(101),第二外壳(101)与所述执行机构(7)的第三连杆(63)固定连接,第二外壳(101)上端外壁设有与第二外壳(101)内部连通的第一连接口(105),第二外壳(101)内部上端设有一对转动的导轮(109),用于焊接的焊丝(102)位于一对导轮(109)的中间;所述导轮(109)的下方设有夹持柱(111),夹持柱(111)的下方设有第四弹簧(108),第四弹簧(108)上端与夹持柱(111)连接,下端与连接柱(112)连接;所述夹持柱(111)中心设有第一通孔(121),第一通孔(121)直径大于焊丝(102)的直径,第一通孔(121)的内壁相对设有向上倾斜的第一空槽(115),第一空槽(115)内设有第一球体(116),第一球体(116)与第一空槽(115)滑动配合;所述连接柱(112)与第二外壳(101)螺纹配合,连接柱(112)上端设有第二通孔(122),第二通孔(122)的直径大于焊丝(102)的直径,所述连接柱(112)的下端设有第三通孔(123),第三通孔(123)直径等于焊丝(102)直径,所述焊丝(102)贯穿第一通孔(121)、第二通孔(122)、第三通孔(123)后从第二外壳(101)下端伸出;所述连接柱(112)径向设有第一通风口(131),所述第二外壳(101)位于连接柱(112)处设有第四通孔(124),第四通孔(124)直径大于连接柱(112)下端的直径;所述第二外壳(101)上端设有第二连接口(132),第二连接口(132)安装有第二导管(141),用于焊接的焊丝(102)设置于第二导管(141)内,底座(1)设有第一导口(151),第二导管(141)另一端与第一导口(151)相连。An automatic welding device with adjustable stroke according to claim 1, characterized in that the welding mechanism (10) includes a second housing (101), the second housing (101) and the actuator (7) The third connecting rod (63) is fixedly connected. The outer wall of the upper end of the second housing (101) is provided with a first connection port (105) that communicates with the inside of the second housing (101). The rotating guide wheel (109) and the welding wire (102) used for welding are located in the middle of a pair of guide wheels (109); a clamping column (111) is provided below the guide wheel (109), and the clamping column (111) ) is provided with a fourth spring (108) below, the upper end of the fourth spring (108) is connected to the clamping column (111), and the lower end is connected to the connecting column (112); the center of the clamping column (111) is provided with a first Through hole (121), the diameter of the first through hole (121) is larger than the diameter of the welding wire (102). The inner wall of the first through hole (121) is relatively provided with an upwardly inclined first empty groove (115), and the first empty groove (115) is 115) is provided with a first sphere (116), and the first sphere (116) is slidably matched with the first empty groove (115); the connecting column (112) is threaded with the second shell (101), and the connecting column (112) ) is provided with a second through hole (122) at the upper end. The diameter of the second through hole (122) is larger than the diameter of the welding wire (102). The lower end of the connecting post (112) is provided with a third through hole (123). The diameter of the through hole (123) is equal to the diameter of the welding wire (102). The welding wire (102) penetrates the first through hole (121), the second through hole (122), and the third through hole (123) and then exits from the second housing (101). ) protrudes from the lower end; the connecting column (112) is provided with a first vent (131) in the radial direction, and the second housing (101) is provided with a fourth through hole (124) at the connecting column (112). The diameter of the four-through hole (124) is larger than the diameter of the lower end of the connecting column (112); the upper end of the second housing (101) is provided with a second connection port (132), and the second connection port (132) is equipped with a second conduit (141) ), the welding wire (102) for welding is arranged in the second conduit (141), the base (1) is provided with a first guide port (151), and the other end of the second conduit (141) is connected to the first guide port (151) connected.
  7. 根据权利要求1所述的一种可调节行程的自动焊接装置,其特征在于,所述启动机构(5)包括第一外壳(47),第一外壳(47)与所述执行机构(7)的第三连杆(63)固定连接;所述第一外壳(47)纵向设有第一开槽(401),第一开槽(401)内设有第二弹簧(99),第二弹簧(99)上端与第一外壳(47)连接,下端固定有第一阻隔件(37),第一阻隔件(37)在第一开槽(401)内上下滑动,第一阻隔件(37)下端设有第四开口(300),所述第一阻隔件(37)下方设有与底座(1)固定的第一凸件(100),第一凸件(100)纵向中心与第一阻隔件(37)对齐;所述第一外壳(47)上端开设有与第一开槽(401)相通的第三开口(251),第一导管(98)的一端与第三开口(251)相连通,另一端与焊接机构(10)的第一连接口(105)连通。An automatic welding device with adjustable stroke according to claim 1, characterized in that the starting mechanism (5) includes a first housing (47), the first housing (47) and the actuator (7) The third connecting rod (63) is fixedly connected; the first housing (47) is provided with a first slot (401) longitudinally, and a second spring (99) is provided in the first slot (401). The upper end of (99) is connected to the first shell (47), and the first barrier member (37) is fixed at the lower end. The first barrier member (37) slides up and down in the first slot (401). The first barrier member (37) A fourth opening (300) is provided at the lower end, and a first protrusion (100) fixed to the base (1) is provided below the first barrier (37). The longitudinal center of the first protrusion (100) is in contact with the first barrier. The parts (37) are aligned; the upper end of the first housing (47) is provided with a third opening (251) that communicates with the first slot (401), and one end of the first conduit (98) is connected to the third opening (251) The other end is connected to the first connection port (105) of the welding mechanism (10).
  8. 根据权利要求1所述的一种可调节行程的自动焊接装置,其特征在于,所述裁剪机构(50)包括第三外壳(125),第五电机(35)与第三外壳(125)固定连接,所述第三外壳(125)上表面开设有放置槽(80),第五电机(35)的输出轴固接有第七连杆(67),第七连杆(67)一端贯穿放置槽(80)侧壁且在放置槽(80)内设有第一传动齿轮(161),第一传动齿轮(161)侧面固设有第一驱动齿轮(162),第一驱动齿轮(162)与第二齿条(163)的上齿面啮合,所述第一传动齿轮(161)与第二传动齿轮(164)啮合,第二传动齿轮(164)与第三传动齿轮(165)啮合,所述第三传动齿轮(165)侧面固定有第二驱动齿轮(166),第二驱动齿轮(166)能够与第二齿条(163)的下齿面啮合;所述第一驱动齿轮 (162)与第二齿条(163)的上齿面啮合时,第二驱动齿轮(166)与第二齿条(163)的下齿面不啮合;所述第二齿条(163)一端固定有刀具(170),第三外壳(125)设有第四滑槽(171),刀具(170)与第四滑槽(171)滑动配合;所述第三外壳(125)上表面向下延伸设有第六开口(156),第六开口(156)位于刀具(170)往复运动的路径上,所述第三外壳(125)设有第五开口(152),第五开口(152)与第六开口(156)的下端连通,第二导管(141)远离第二连接口(132)一端与第五开口(152)连通,用于焊接的焊丝(102)贯穿第六开口(156)与第五开口(152)后通入第二导管(141)内。An automatic welding device with adjustable stroke according to claim 1, characterized in that the cutting mechanism (50) includes a third housing (125), and the fifth motor (35) is fixed to the third housing (125). connection, a placement slot (80) is provided on the upper surface of the third housing (125), a seventh connecting rod (67) is fixedly connected to the output shaft of the fifth motor (35), and one end of the seventh connecting rod (67) is placed through The side wall of the groove (80) is provided with a first transmission gear (161) in the placement groove (80). A first driving gear (162) is fixed on the side of the first transmission gear (161). The first driving gear (162) It meshes with the upper tooth surface of the second rack (163), the first transmission gear (161) meshes with the second transmission gear (164), and the second transmission gear (164) meshes with the third transmission gear (165), A second driving gear (166) is fixed on the side of the third transmission gear (165), and the second driving gear (166) can mesh with the lower tooth surface of the second rack (163); the first driving gear (162) ) meshes with the upper tooth surface of the second rack (163), the second driving gear (166) does not mesh with the lower tooth surface of the second rack (163); one end of the second rack (163) is fixed with The cutter (170), the third housing (125) is provided with a fourth chute (171), the cutter (170) slides with the fourth chute (171); the upper surface of the third housing (125) extends downward to There is a sixth opening (156) located on the path of the reciprocating movement of the tool (170). The third housing (125) is provided with a fifth opening (152), and the fifth opening (152) is connected to the third opening (156). The lower ends of the six openings (156) are connected, the end of the second conduit (141) away from the second connection port (132) is connected with the fifth opening (152), and the welding wire (102) used for welding passes through the sixth opening (156) and the fifth opening (152). Five openings (152) lead into the second conduit (141).
  9. 根据权利要求1所述的一种可调节行程的自动焊接装置,其特征在于:所述触发机构(4)安装于所述执行机构(7)的底板(93)的背部,所述底板(93)的背部设有第二空槽(181),所述第二空槽(181)内固设有第一转动轴(191),第一转动轴(191)远离底板(93)一端设有转动杆(192),转动杆(192)与第一转动轴(191)转动配合,所述转动杆(192)设有第八开口(158),第八开口(158)内设有滑动配合的第三板件(201),第三板件(201)下表面固定有第三弹簧(203),第三弹簧(203)远离第三板件(201)的一端与转动杆(192)固定,所述第三板件(201)固定有第六圆柱(206),第六圆柱(206)远离第三板件(201)一端固定有第一连接杆(211),第一连接杆(211)远离第六圆柱(206)一端设有第一滑块(212),第一滑块(212)与第二空槽(181)的内边缘滑动配合;所述转动杆(192)的下端设有第一触发传感器(222);所述转动杆(192)下端靠底板(93)一侧固设有第八圆柱(228),底板(93)设有第三滑槽(233),所述第八圆柱(228)与第三滑槽(233)滑动配合。An automatic welding device with adjustable stroke according to claim 1, characterized in that: the triggering mechanism (4) is installed on the back of the base plate (93) of the actuator (7), and the base plate (93 ) is provided with a second hollow slot (181) on the back, a first rotating shaft (191) is fixed in the second hollow slot (181), and a rotating shaft (191) is provided at one end of the first rotating shaft (191) away from the bottom plate (93). Rod (192), the rotating rod (192) rotates with the first rotating shaft (191), the rotating rod (192) is provided with an eighth opening (158), and the eighth opening (158) is provided with a sliding fitting third opening (158). Three plates (201), a third spring (203) is fixed on the lower surface of the third plate (201), and one end of the third spring (203) away from the third plate (201) is fixed to the rotating rod (192), so A sixth cylinder (206) is fixed to the third plate member (201), and a first connecting rod (211) is fixed at one end of the sixth cylinder (206) away from the third plate member (201). A first slider (212) is provided at one end of the sixth cylinder (206), and the first slider (212) is slidably matched with the inner edge of the second hollow groove (181); the lower end of the rotation rod (192) is provided with a first slider (212). A trigger sensor (222); an eighth cylinder (228) is fixed on the lower end of the rotating rod (192) on the side of the bottom plate (93), and the bottom plate (93) is provided with a third chute (233). The cylinder (228) is in sliding fit with the third slide groove (233).
  10. 根据权利要求1所述的一种可调节行程的自动焊接装置,其特征在于:所述固定机构(3)包括第二固定底座(218),所述第二固定底座(218)与底座(1)固定连接,第六电机(36)与第二固定底座(218)固定连接,所述第六电机(36)的输出轴固接有第四传动齿轮(204),第四传动齿轮(204)与第一转动板(250)啮合,第一转动板(250)一侧固定安装有第二转动板(208);所述第二转动板(208)圆周与第二连接杆(209)的一端铰接,第二连接杆(209)的另一端与固定板(210)铰接,所述固定板(210)设有第二转动柱(215),第二转动柱(215)与固定板(210)转动配合,第二转动柱(215)远离第一转动板(250)一端固定有第三转动板(216),所述第二转动板(208)设有第五滑槽(236),所述第三转动板(216)的外圆周通过第五滑槽(236)与第二转动板(208)转动配合,所述第三转动板(216)远离第二转动柱(215)一侧固定有第三固定底座(217),所述第三固定底座(217)下端与底座(1)固定连接。An automatic welding device with adjustable stroke according to claim 1, characterized in that: the fixing mechanism (3) includes a second fixing base (218), the second fixing base (218) and the base (1 ) is fixedly connected, the sixth motor (36) is fixedly connected to the second fixed base (218), the output shaft of the sixth motor (36) is fixedly connected with a fourth transmission gear (204), and the fourth transmission gear (204) Engaged with the first rotating plate (250), a second rotating plate (208) is fixedly installed on one side of the first rotating plate (250); the circumference of the second rotating plate (208) is in contact with one end of the second connecting rod (209) Hinged, the other end of the second connecting rod (209) is hinged with the fixed plate (210), the fixed plate (210) is provided with a second rotating column (215), the second rotating column (215) and the fixed plate (210) Rotationally matched, a third rotating plate (216) is fixed at one end of the second rotating column (215) away from the first rotating plate (250), and the second rotating plate (208) is provided with a fifth chute (236). The outer circumference of the third rotating plate (216) rotates with the second rotating plate (208) through the fifth chute (236). The third rotating plate (216) is fixed on the side away from the second rotating column (215). A third fixed base (217), the lower end of which is fixedly connected to the base (1).
PCT/CN2022/133597 2022-08-11 2022-11-23 Automatic welding apparatus having adjustable stroke WO2024031870A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202210962922.5A CN115365715A (en) 2022-08-11 2022-08-11 Automatic welding device with adjustable stroke
CN202210962922.5 2022-08-11

Publications (1)

Publication Number Publication Date
WO2024031870A1 true WO2024031870A1 (en) 2024-02-15

Family

ID=84066038

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2022/133597 WO2024031870A1 (en) 2022-08-11 2022-11-23 Automatic welding apparatus having adjustable stroke

Country Status (2)

Country Link
CN (1) CN115365715A (en)
WO (1) WO2024031870A1 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117773395A (en) * 2024-02-23 2024-03-29 太原福莱瑞达物流设备科技有限公司 Welding deflection device for machining cross beam
CN117798819A (en) * 2024-03-01 2024-04-02 江苏通压压缩机有限公司 Tool fixture for screw machining of screw compressor
CN117840682A (en) * 2024-03-07 2024-04-09 四川正梁机械有限公司 Automobile chassis accessory welding device
CN117890110A (en) * 2024-03-14 2024-04-16 湖南工程学院 Bearing fault detection platform
CN117890110B (en) * 2024-03-14 2024-06-04 湖南工程学院 Bearing fault detection platform

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115365715A (en) * 2022-08-11 2022-11-22 中国水利电力对外有限公司 Automatic welding device with adjustable stroke

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR19990075001A (en) * 1998-03-17 1999-10-05 윤문건 Combined laser cutting machine for both cutting and engraving
CN104607840A (en) * 2014-11-29 2015-05-13 芜湖银星汽车零部件有限公司 Multi-degree-of-freedom moving clamping equipment for submerged-arc welding of H-shaped steel
CN111716000A (en) * 2020-07-03 2020-09-29 钟伟洋 Laser welding device
CN112397612A (en) * 2020-11-03 2021-02-23 肖世涛 Automatic solar panel wire cutting and welding equipment
CN113601045A (en) * 2021-09-22 2021-11-05 厦门冠宇科技股份有限公司 Single face welded solar panel production facility
CN115365715A (en) * 2022-08-11 2022-11-22 中国水利电力对外有限公司 Automatic welding device with adjustable stroke

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR19990075001A (en) * 1998-03-17 1999-10-05 윤문건 Combined laser cutting machine for both cutting and engraving
CN104607840A (en) * 2014-11-29 2015-05-13 芜湖银星汽车零部件有限公司 Multi-degree-of-freedom moving clamping equipment for submerged-arc welding of H-shaped steel
CN111716000A (en) * 2020-07-03 2020-09-29 钟伟洋 Laser welding device
CN112397612A (en) * 2020-11-03 2021-02-23 肖世涛 Automatic solar panel wire cutting and welding equipment
CN113601045A (en) * 2021-09-22 2021-11-05 厦门冠宇科技股份有限公司 Single face welded solar panel production facility
CN115365715A (en) * 2022-08-11 2022-11-22 中国水利电力对外有限公司 Automatic welding device with adjustable stroke

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117773395A (en) * 2024-02-23 2024-03-29 太原福莱瑞达物流设备科技有限公司 Welding deflection device for machining cross beam
CN117773395B (en) * 2024-02-23 2024-05-17 太原福莱瑞达物流设备科技有限公司 Welding deflection device for machining cross beam
CN117798819A (en) * 2024-03-01 2024-04-02 江苏通压压缩机有限公司 Tool fixture for screw machining of screw compressor
CN117798819B (en) * 2024-03-01 2024-05-07 江苏通压压缩机有限公司 Tool fixture for screw machining of screw compressor
CN117840682A (en) * 2024-03-07 2024-04-09 四川正梁机械有限公司 Automobile chassis accessory welding device
CN117840682B (en) * 2024-03-07 2024-05-07 四川正梁机械有限公司 Automobile chassis accessory welding device
CN117890110A (en) * 2024-03-14 2024-04-16 湖南工程学院 Bearing fault detection platform
CN117890110B (en) * 2024-03-14 2024-06-04 湖南工程学院 Bearing fault detection platform

Also Published As

Publication number Publication date
CN115365715A (en) 2022-11-22

Similar Documents

Publication Publication Date Title
WO2024031870A1 (en) Automatic welding apparatus having adjustable stroke
CN201889575U (en) Automatic welding device of circular weld bead
CN103801760A (en) Rocker arm type cutting machine for large-size pipes
CN112122527B (en) Full-automatic forging device for gear blanks
CN216421726U (en) Adjustable clamp for numerical control turning and milling based on rocker arm machining
US4711110A (en) Apparatus for crimping pipe
CN111791010B (en) Welding equipment for machine manufacturing
CN111113521A (en) Workpiece cutting device with multi-angle tangent plane
EP0178732B1 (en) Apparatus for processing tube for package containers
CN203668206U (en) Material clamping mechanism for glass tube type bottles
CN104985605B (en) Water heater liner can mix the robot concentric graping chaw automatically of product type
CN113275650B (en) Crushing equipment is retrieved to abandonment boiler
CN104890286B (en) Non-woven fabric solid shape bag forming machine
CN112339253A (en) Automatic processing PVC return bend piecing devices
CN114309993A (en) Panel laser cutting machine of mechanical equipment production usefulness
JP3898177B2 (en) Grip pair opening adjustment device for packaging machines
CN219724212U (en) Sleeve type pipe fitting pipe bending mechanism
JP2000317563A (en) Spring coiling device for spring coiling machine
CN213298981U (en) Valve actuator capable of adjusting tripping of automatic rebound gear
CN220547974U (en) Mounting fixture for machining
CN216730252U (en) Hose clamp steel band welding set
CN114309913B (en) Ultrasonic welding machine for processing food packaging box
CN110281319A (en) A kind of rapid processing equipment of wooden umbrella handle
CN217550823U (en) Flanging device for ventilating square tube
CN214641252U (en) Automatic profiling seam welder for variable frequency inversion of oil tank

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 22954808

Country of ref document: EP

Kind code of ref document: A1