WO2024031842A1 - Microstructure elastomer film and preparation method therefor, and flexible pressure sensor and preparation method therefor - Google Patents

Microstructure elastomer film and preparation method therefor, and flexible pressure sensor and preparation method therefor Download PDF

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Publication number
WO2024031842A1
WO2024031842A1 PCT/CN2022/128150 CN2022128150W WO2024031842A1 WO 2024031842 A1 WO2024031842 A1 WO 2024031842A1 CN 2022128150 W CN2022128150 W CN 2022128150W WO 2024031842 A1 WO2024031842 A1 WO 2024031842A1
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film
elastomer
microstructure
preparation
microstructured
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PCT/CN2022/128150
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French (fr)
Chinese (zh)
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杨小牛
李宗林
张通
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中国科学院长春应用化学研究所
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Publication of WO2024031842A1 publication Critical patent/WO2024031842A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L1/00Measuring force or stress, in general
    • G01L1/18Measuring force or stress, in general using properties of piezo-resistive materials, i.e. materials of which the ohmic resistance varies according to changes in magnitude or direction of force applied to the material
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B5/00Measuring for diagnostic purposes; Identification of persons
    • A61B5/02Detecting, measuring or recording pulse, heart rate, blood pressure or blood flow; Combined pulse/heart-rate/blood pressure determination; Evaluating a cardiovascular condition not otherwise provided for, e.g. using combinations of techniques provided for in this group with electrocardiography or electroauscultation; Heart catheters for measuring blood pressure
    • A61B5/024Detecting, measuring or recording pulse rate or heart rate
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B5/00Measuring for diagnostic purposes; Identification of persons
    • A61B5/02Detecting, measuring or recording pulse, heart rate, blood pressure or blood flow; Combined pulse/heart-rate/blood pressure determination; Evaluating a cardiovascular condition not otherwise provided for, e.g. using combinations of techniques provided for in this group with electrocardiography or electroauscultation; Heart catheters for measuring blood pressure
    • A61B5/024Detecting, measuring or recording pulse rate or heart rate
    • A61B5/0245Detecting, measuring or recording pulse rate or heart rate by using sensing means generating electric signals, i.e. ECG signals

Definitions

  • the invention belongs to the technical field of pressure sensors, and in particular relates to a microstructured elastomer film, its preparation method, and a flexible pressure sensor and its preparation method.
  • Piezoresistive flexible pressure sensors are light, thin, and flexible, can be attached to complex-shaped surfaces, and are easy to carry. Therefore, they have broad application prospects in the fields of electronic skin, health monitoring, human-computer interaction, and motion recognition. Piezoresistive flexible pressure sensors have attracted widespread attention due to their simple structure, easy signal reading, and convenient production.
  • the sensing mechanism of piezoresistive flexible pressure sensors can be divided into two types: bulk conductivity and surface conductivity. Bulk conductivity means that the conductive filler is evenly dispersed in the elastomer. However, the sensor with this mechanism is greatly affected by the viscoelasticity and temperature changes of the material itself, so the output signal is unstable.
  • Surface microstructure conductivity is a device structure developed to address the lack of bulk conductivity. When this type of sensor is pressed, the surface microstructure of the elastomer film deforms, and the contact area between the conductive film and the interdigital electrode becomes larger. The resistance is reduced, thereby achieving force-to-electricity conversion.
  • microstructured flexible pressure sensors In recent years, with the efforts of scientific researchers, the performance of microstructured flexible pressure sensors has been greatly improved. At present, most of the microstructures used by researchers use transfer printing methods to obtain them from the microstructure surface. For example, the application number is 202111156003.0, and the invention patent titled "Preparation method and application of a flexible pressure sensor” uses sandpaper as the template, multi-walled carbon nanotubes (MWCNTs) as the conductive material, and polydimethylsiloxane (PDMS). ) obtains a microstructured flexible sensing layer for a flexible substrate, but there is a problem of small linear interval.
  • MWCNTs multi-walled carbon nanotubes
  • PDMS polydimethylsiloxane
  • the invention patent with application number 201910240874.7, titled "An elastomer film and its preparation method and a flexible pressure sensor containing the elastomer film” uses selective laser sintering 3D printing technology to prepare a microstructure template , the obtained microstructure sensing film has a good linear response within the pressure range of 200kPa, which improves the performance of the sensor.
  • the transfer method also has shortcomings that hinder the commercialization of flexible pressure sensors.
  • the transfer printing method is limited by the template size, elastomer leveling requirements, separation of the film and template and other operational aspects, and cannot be used in large areas;
  • the microstructure of the template will wear out during multiple uses, resulting in The production quality is unstable;
  • the processing of the template and the commonly used elastomer material (PDMS) make the cost of the template method high, and the complexity of the transfer operation makes the production efficiency low.
  • PDMS commonly used elastomer material
  • Electrospinning technology can achieve the preparation of microstructured films of a certain area, but it has the problems of low production efficiency and small linear range.
  • development of a non-transferable, large-area, efficient, and low-cost method for preparing high-performance microstructured elastomer films is of great significance to promote the commercial application of flexible pressure sensors.
  • the object of the present invention is to provide a method for preparing a microstructured elastomer film and a method for preparing a flexible pressure sensor.
  • the method for preparing the microstructured elastomer film of the present invention is easy to industrialize, and the flexible pressure sensor prepared based on the microstructured film Its current signal has a good linear relationship with pressure within a wide range of 20MPa, and can be used for radial artery pulse monitoring.
  • the invention provides a microstructured elastomer film, which includes a substrate and a microstructured layer attached to the surface of the substrate;
  • the microstructure layer has a granular microstructure with a small lower end connected to the base, an enlarged upper end, a rough surface, and a fluffy interior; or a mountain-like microstructure with a large lower end connected to the base, a small upper end, a rough surface, and a fluffy interior. structure; or a fabric-like microstructure with interlaced fibers.
  • the substrate is polyethylene terephthalate film, thermoplastic polyurethane elastomer film, polyethylene film, polypropylene film or polyimide film;
  • the thickness of the substrate is 50-100 ⁇ m.
  • the present invention provides a method for preparing the microstructured elastomer film as described above, which includes the following steps:
  • thermoplastic elastomer material Dissolve the thermoplastic elastomer material in the solvent and prepare an elastomer solution with a concentration of 10 to 120 mg/mL;
  • thermoplastic elastomer material is one or more of hydrogenated styrene-butadiene block copolymer and thermoplastic polyurethane;
  • the solvent is tetrahydrofuran, butyl acetate, 1,4-dioxane, cyclohexane One or more of ketone and N,N-dimethylformamide;
  • an air-assisted spray gun is used to spray the elastomer solution onto the substrate surface; the carrier gas pressure of the spraying is 0.1 ⁇ 0.8MPa; the diameter of the nozzle is 0.8 ⁇ 2.5mm; the spraying distance is 20 ⁇ 50cm.
  • the thickness of the microstructured elastomer film is 50-300 ⁇ m.
  • the solvent is removed by heating or evaporation at room temperature.
  • the present invention provides a flexible pressure sensor including the microstructured elastomer film described above.
  • the invention provides a method for preparing a flexible pressure sensor, which includes the following steps:
  • conductive ink is sprayed on the surface of the microstructured elastomer film to form a conductive layer
  • a metal conductive layer is formed on the surface of the microstructured elastomer film by magnetron sputtering or vacuum evaporation.
  • the conductive ink is an organic dispersion of conductive carbon material; the thickness of the conductive layer is 1 to 2 ⁇ m.
  • the invention provides a microstructure elastomer film, which includes a substrate and a microstructure layer attached to the surface of the substrate; the microstructure layer has a small lower end connected to the substrate, an enlarged upper end, a rough surface, and a fluffy granular microstructure inside. structure; or it has a mountain-like microstructure with a large lower end connected to the base, a small upper end, a rough surface, and a fluffy interior; or it has a fabric-like microstructure with interlaced fibers.
  • the invention provides a method for preparing a microstructured elastomer film, which includes the following steps: A) dissolving a thermoplastic elastomer material in a solvent to prepare an elastomer solution with a concentration of 10 to 120 mg/mL; the elastomer material It is one or more of hydrogenated styrene-butadiene block copolymer and thermoplastic polyurethane; the solvent is tetrahydrofuran, butyl acetate, 1,4-dioxane, cyclohexanone, N,N- One or more of dimethylformamide; B) Spray the elastomer solution evenly onto the surface of the substrate, and obtain a microstructured elastomer film after removing the solvent.
  • the preparation method of the elastomer film of the present invention is mainly based on the spraying process. First, select a suitable soluble elastomer polymer material and prepare it into a solution of a certain concentration. Then use an air-assisted spray gun to spray the solution on the temperature-controlled substrate to form a film. After the solution evaporates, a multi-layered surface can be obtained. Microstructured elastomeric films.
  • the flexible pressure sensor prepared with this film has a good linear relationship between the current signal and the pressure within the range of 20MPa, and can be used for radial artery pulse monitoring.
  • Figure 1 is an optical microscope side view of the microstructured elastomer film prepared in Example 1 of the present invention
  • Figure 2 is an SEM image of the microstructured elastomer film prepared in Example 1 of the present invention.
  • Figure 3 is an optical microscope top view of the microstructured elastomer film prepared in Example 2 of the present invention.
  • Figure 4 is an optical microscope top view of the microstructured elastomer film prepared in Example 3 of the present invention.
  • Figure 5 is an SEM image of the microstructured elastomer film prepared in Example 3 of the present invention.
  • Figure 6 is an SEM image of the microstructured elastomer film prepared in Example 4 of the present invention.
  • Figure 7 is a electromechanical test diagram of the flexible pressure sensor in Embodiment 6 of the present invention under a pressure of 0 to 20MPa;
  • Figure 8 is a pulse test chart of the flexible pressure sensor in Embodiment 6 of the present invention.
  • the invention provides a microstructured elastomer film, which includes a substrate and a microstructured layer attached to the surface of the substrate;
  • the microstructure layer has a granular microstructure with a small lower end connected to the base, an enlarged upper end, a rough surface, and a fluffy interior; or a mountain-like microstructure with a large lower end connected to the base, a small upper end, a rough surface, and a fluffy interior. structure; or a fabric-like microstructure with interlaced fibers.
  • the microstructure layer has three morphologies, namely:
  • the invention provides a method for preparing a microstructured elastomer film, which includes the following steps:
  • thermoplastic elastomer material Dissolve the thermoplastic elastomer material in the solvent and prepare an elastomer solution with a concentration of 10 to 120 mg/mL;
  • the elastomer material is one or more of hydrogenated styrene-butadiene block copolymer and thermoplastic polyurethane; the solvent is tetrahydrofuran, butyl acetate, 1,4-dioxane, and cyclohexanone , one or more of N,N-dimethylformamide;
  • the use of spraying method to prepare microstructured elastomer films requires the selection of appropriate elastomer materials.
  • the elastomer materials are preferably hydrogenated styrene-butadiene block copolymer (SEBS) or thermoplastic polyurethane (TPU).
  • SEBS hydrogenated styrene-butadiene block copolymer
  • TPU thermoplastic polyurethane
  • the solvent is preferably one or more of tetrahydrofuran, butyl acetate, 1,4-dioxane, cyclohexanone, N,N-dimethylformamide, more preferably It is a low boiling point solvent, such as tetrahydrofuran (THF).
  • THF tetrahydrofuran
  • the concentration of the elastomer material directly affects the microstructure morphology of the surface of the microstructured elastomer film.
  • the concentration of the elastomer material is preferably 10 to 120 mg/mL, such as 10 mg/mL, 15 mg/mL.
  • mL 20mg/mL, 25mg/mL, 30mg/mL, 35mg/mL, 40mg/mL, 45mg/mL, 50mg/mL, 55mg/mL, 60mg/mL, 65mg/mL, 70mg/mL, 75mg/mL, 80 mg/mL, 85 mg/mL, 90 mg/mL, 95 mg/mL, 100 mg/mL, 105 mg/mL, 110 mg/mL, 115 mg/mL, 120 mg/mL, preferably a range value with any of the above values as the upper limit or lower limit.
  • the droplets sprayed with a low-concentration (10-30 mg/mL) solution can be dispersed well to obtain a broccoli-like microstructure; the viscosity of the medium-concentration (30-70 mg/mL) solution increases during spraying. It cannot be dispersed well, and some stringing appears.
  • the microstructure is like a mountain range, with large bottom and small top, continuous; continue to increase the solution concentration (70 ⁇ 120mg/mL), and the main thing sprayed out at this time is filaments, and we get It has a fabric-like surface with fibrous filaments criss-crossing in a criss-cross pattern, and the overall height of the surface does not fluctuate much.
  • the present invention sprays the elastomer solution evenly onto the surface of the substrate by spraying.
  • the spraying path is a serpentine curve, and the path parameters are adjusted according to the base area and spray width to ensure uniform coverage.
  • the spraying method used in the present invention can quickly and uniformly prepare a variety of elastomer films with different microstructures and morphologies over a large area.
  • the material liquid is affected by gravity or pressure in the storage tank and flows out from the nozzle to form a liquid film.
  • the surface of the liquid film produces unstable fluctuations under the action of the surrounding high-speed gas jets. As the fluctuations develop, the liquid film breaks into liquid lines, liquid rings or larger particles, and at the same time leaves the nozzle and moves forward. The droplets formed by the initial rupture will continue to be affected by the rear airflow in the air.
  • the droplets formed by the initial rupture will undergo secondary rupture, resulting in a finer spray liquid. drop. As these small droplets continue to fly forward, they will also partially collide and merge, and finally hit the substrate and attach to its surface.
  • spraying parameters such as carrier gas flow rate, feed liquid composition, base material, and spraying speed, different atomization and drying effects can be achieved, and surface microstructure films with different morphologies can be obtained.
  • an air-assisted spray gun is preferably used to spray the elastomer solution.
  • the nozzle diameter of the air-assisted spray gun is preferably 0.8 to 2.5 mm, more preferably 1 to 2 mm, and the carrier gas pressure is preferably 0.1 to 0.8 MPa, more preferably 0.3 ⁇ 0.5MPa, such as 0.1MPa, 0.2MPa, 0.3MPa, 0.4MPa, 0.5MPa, 0.6MPa, 0.7MPa, 0.8MPa, preferably a range value with any of the above values as the upper limit or lower limit; the spraying distance is preferably 20-50cm, more preferably 30-40cm.
  • the spraying process can be repeated and sprayed multiple times until the required thickness is reached to ensure the elasticity of the film.
  • the present invention preferably uses a heating method to remove the solvent in the sprayed layer.
  • a temperature-controllable heating device can be provided below the substrate, or an infrared radiation lamp can be used to heat from the top.
  • the purpose of heating in the present invention is to volatilize and remove the solvent. Therefore, the heating temperature needs to be adjusted according to the type of solvent. At the same time, the selection of the heating temperature must also take into account the resistance temperature of the base material and the resistance temperature of the elastomer.
  • the heating temperature is preferably 70 to 150°C, more preferably 90°C.
  • the thickness of the elastomer microstructure layer prepared by the spraying method is preferably 50 to 300 ⁇ m, and more preferably 100 to 200 ⁇ m.
  • the substrate is preferably polyethylene terephthalate (PET) film, TPU film, polyethylene (PE) film, polypropylene (PP) film or polyimide (PI) film,
  • PET polyethylene terephthalate
  • PE polyethylene
  • PP polypropylene
  • PI polyimide
  • the present invention also provides a flexible pressure sensor, which includes the microstructured elastomer film described above.
  • the present invention also provides a preparation method of a flexible pressure sensor, which includes the following steps:
  • the conductive ink can be sprayed on the surface of the microstructured elastomer by air-assisted spraying or ultrasonic spraying to form a conductive layer, or the conductive layer can be formed on the surface of the microstructure by magnetron sputtering or vacuum evaporation. Build a metal conductive layer.
  • the conductive ink preferably includes a conductive carbon material and an organic solvent.
  • a conductive carbon material preferably includes a conductive carbon material and an organic solvent.
  • an N,N-dimethylformamide (DMF) dispersion of multi-walled carbon nanotubes can be used, and the concentration is preferably 1 to 10 mg. /mL, more preferably 3 to 8 mg/mL, most preferably 5 to 6 mg/mL; the metal in the metal conductive layer may be gold or silver.
  • DMF N,N-dimethylformamide
  • the conductive layer side of the sensing film is combined with the interdigital electrode and packaged to obtain a flexible pressure sensor.
  • the interdigital electrode is preferably a PI base and a silver conductive layer.
  • the invention provides a method for preparing a microstructured elastomer film, which includes the following steps: A) Mix the elastomer material with a solvent to prepare an elastomer solution with a concentration of 10 to 120 mg/mL; the elastomer material is hydrogenated One or more of styrene-butadiene block copolymer and thermoplastic polyurethane; the solvent is tetrahydrofuran, butyl acetate, 1,4-dioxane, cyclohexanone, N,N-dimethyl One or more of the base formamides; B) Spray the elastomer solution evenly onto the surface of the substrate, and obtain a microstructured elastomer film after removing the solvent.
  • the preparation method of the elastomer film of the present invention is mainly based on the spraying process. First, select a suitable soluble polymer material and prepare it into a solution with a certain concentration. Then use an air-assisted spray gun to spray the solution on the temperature-controlled substrate to form a film. After the solution evaporates, you can obtain a multi-layered surface microstructure. Structural elastomeric film.
  • the flexible pressure sensor prepared with this film has a good linear relationship between the current signal and the pressure within the range of 20MPa, and can be used for radial artery pulse monitoring.
  • the selected material is SEBS, brand name is Karton G1650, and is dissolved in tetrahydrofuran (THF) to prepare a 20mg/mL solution.
  • the spray gun is Iwata Wider2-25W1G, the carrier gas pressure is 0.25MPa, and the elastomer film with a thickness of about 200 ⁇ m and a granular surface microstructure is sprayed on a 100 ⁇ m thick polyimide (PI) film.
  • PI polyimide
  • the selected material is TPU, the brand name is Estane AlR MC 93A-V, and it is dissolved in tetrahydrofuran (THF) to prepare a 20mg/mL solution.
  • THF tetrahydrofuran
  • the spray gun is Iwata Wider2-25W1G, the carrier gas pressure is 0.25MPa, and an elastomer film with a thickness of about 100 ⁇ m and a granular surface microstructure is sprayed on a 100 ⁇ m thick polyimide (PI) film. Its morphology and examples The appearance is similar to that in 1.
  • Figure 3 is its optical microscope image.
  • the selected material is SEBS, brand name is Karton G1650, and is dissolved in tetrahydrofuran (THF) to prepare a 50mg/mL solution.
  • the spray gun is Iwata Wider2-25W1G, the carrier gas pressure is 0.25MPa, and an elastomer film with a thickness of about 200 ⁇ m and a "mountain"-like surface microstructure is sprayed on an 80 ⁇ m thick ethylene terephthalate (PET) film.
  • Figures 4 to 5 show the optical microscope images and scanning electron microscope images respectively.
  • the selected material is SEBS, brand name is Karton G1652, and is dissolved in tetrahydrofuran (THF) to prepare a 120mg/mL solution.
  • the spray gun is Iwata Wider2-25W1G, the carrier gas pressure is 0.7MPa, and an elastomer film with a thickness of about 200 ⁇ m and a brushed surface microstructure is obtained by spraying on an 80 ⁇ m thick PET film.
  • Figure 6 is its scanning electron microscope image.
  • Conductive ink was sprayed on the surface of the elastomer film prepared in Example 1 using a pneumatic spray gun.
  • the conductive ink is an N,N-dimethylformamide (DMF) dispersion of multi-walled carbon nanotubes (MWCNTs) with a concentration of 2mg/mL; the spraying carrier gas pressure is 0.25MPa, and the thickness of the conductive layer obtained by spraying is 1 ⁇ 2um.
  • a flexible pressure sensor is obtained by combining a microstructured film with a conductive layer and an interdigital electrode (the interdigital electrode is a PI base, a silver conductive layer, a working area of 2cm*2cm, a total of 20 fingers, and a finger gap width of 150 ⁇ m).
  • Conductive ink was ultrasonically sprayed on the surface of the elastomer film prepared in Example 3.
  • the conductive ink is an N,N-dimethylformamide (DMF) solution of multi-walled carbon nanotubes (MWCNTs) with a concentration of 5mg/mL; the ultrasonic spraying carrier gas pressure is 0.4MPa, the ultrasonic power is 3.5W, and the ink flow rate is 0.2mL/min, the thickness of the conductive layer obtained by spraying is 1 ⁇ 2 ⁇ m.
  • DMF N,N-dimethylformamide
  • MWCNTs multi-walled carbon nanotubes
  • a flexible pressure sensor is obtained by combining a microstructured film with a conductive layer and an interdigital electrode (the interdigital electrode is a PI base, a silver conductive layer, a working area of 2cm*2cm, a total of 20 fingers, and a finger gap width of 150 ⁇ m).
  • the selected material is SEBS, brand name is Karton G1650, and is dissolved in tetrahydrofuran (THF) to prepare a solution of 80mg/mL.
  • the spray gun is Iwata Wider2-25W1G, the carrier gas pressure is 0.25MPa, and an elastomer film with a thickness of about 200 ⁇ m and a brushed surface microstructure is obtained by spraying on a 100 ⁇ m thick PI film. Conductive ink is then sprayed on the surface of the film.
  • the conductive ink is a DMF dispersion of MWCNTs with a concentration of 2 mg/mL; a pneumatic-assisted spray gun is used with a carrier gas pressure of 0.25 MPa and a conductive layer thickness of 1 to 2 ⁇ m.
  • a flexible pressure sensor is obtained by combining a microstructured film with a conductive layer and an interdigital electrode (the interdigital electrode is a PI base, a silver conductive layer, a working area of 2cm*2cm, a total of 20 fingers, and a finger gap width of 150 ⁇ m).
  • the pressure sensor prepared in Example 5 is used to test human pulse.
  • the test process is as follows: attach one side of the encapsulated sensor microstructure film to the radial artery of the wrist and fix it with tape. Then the sensor is powered through the source meter and the test data is recorded. The results are shown in Figure 8. It can be seen from Figure 8 that the sensor of the present invention can clearly distinguish the human radial artery pulse and has application potential.

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Abstract

A microstructure elastic film, comprising a substrate and a microstructure layer attached to the surface of the substrate. The microstructure layer has a granular microstructure connected to the substrate and having a small lower end, an expanded upper end, a rough surface and a fluffy interior, or a mountain-like microstructure connected to the substrate and having a large lower end, a small upper end, a rough surface and a fluffy interior, or a fabric-like microstructure formed by vertically and horizontally staggering fibers. Also provided are a spraying process-based preparation method for the microstructure elastomer film, and a flexible pressure sensor and a preparation method therefor. The current signal and the pressure of the flexible pressure sensor prepared by using the film are in a good linear relationship within the range of 20 MPa, and the flexible pressure sensor can be used for radial pulse monitoring.

Description

一种微结构弹性体薄膜、其制备方法及柔性压力传感器、其制备方法A microstructured elastomer film, its preparation method and a flexible pressure sensor, and its preparation method
本申请要求于2022年08月09日提交中国专利局、申请号为202210951117.2、发明名称为“一种微结构弹性体薄膜、其制备方法及柔性压力传感器、其制备方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application requires priority for the Chinese patent application submitted to the China Patent Office on August 9, 2022, with the application number 202210951117.2 and the invention title "A microstructured elastomer film, its preparation method and a flexible pressure sensor, and its preparation method" rights, the entire contents of which are incorporated herein by reference.
技术领域Technical field
本发明属于压力传感器技术领域,尤其涉及一种微结构弹性体薄膜、其制备方法及柔性压力传感器、其制备方法。The invention belongs to the technical field of pressure sensors, and in particular relates to a microstructured elastomer film, its preparation method, and a flexible pressure sensor and its preparation method.
背景技术Background technique
柔性压力传感器具有轻、薄、柔的特点,可附着于复杂形状的表面,并且携带方便,因此在电子皮肤、健康监测、人机交互、运动识别等领域有广泛的应用前景。压阻式柔性压力传感器因为结构简单,信号易读取以及制作方便而受到广范关注。压阻式柔性压力传感器的传感机理可分为体相导电和表面导电两种。体相导电即将导电填料均匀分散于弹性体内,但这种机理的传感器受材料本身粘弹性、温度变化影响较大,因此输出信号不稳定。表面微结构导电是针对体相导电的不足而开发出来的一种器件结构,该类型传感器在受压时弹性体薄膜表面微结构发生形变,导电薄膜与叉指电极之间接触面积变大,接触电阻减小,从而实现力电转换。Flexible pressure sensors are light, thin, and flexible, can be attached to complex-shaped surfaces, and are easy to carry. Therefore, they have broad application prospects in the fields of electronic skin, health monitoring, human-computer interaction, and motion recognition. Piezoresistive flexible pressure sensors have attracted widespread attention due to their simple structure, easy signal reading, and convenient production. The sensing mechanism of piezoresistive flexible pressure sensors can be divided into two types: bulk conductivity and surface conductivity. Bulk conductivity means that the conductive filler is evenly dispersed in the elastomer. However, the sensor with this mechanism is greatly affected by the viscoelasticity and temperature changes of the material itself, so the output signal is unstable. Surface microstructure conductivity is a device structure developed to address the lack of bulk conductivity. When this type of sensor is pressed, the surface microstructure of the elastomer film deforms, and the contact area between the conductive film and the interdigital electrode becomes larger. The resistance is reduced, thereby achieving force-to-electricity conversion.
近年来,在科研工作者的努力下,微结构型柔性压力传感器的性能已得到大幅度提升。目前研究者们所采用的微结构大都采用转印法从微结构表面获得。如申请号为202111156003.0,名称为“一种柔性压力传感器的制备方法及应用”的发明专利,采用砂纸作为模板,多壁碳纳米管(MWCNTs)为导电材料,聚二甲基硅氧烷(PDMS)为柔性衬底获得微结构柔性传感层,但存在线性区间小的问题。为了扩大传感器的线性范围,申请号为201910240874.7,名称为“一种弹性体薄膜及其制备方法与包含该弹性体薄膜的柔性压力传感器”的发明专利采用选择性激光烧结3D打印技术制备微结构模板,获得的微结构传感薄膜在200kPa的压力范围内有很好的线性响应,提高了传感器的性能。In recent years, with the efforts of scientific researchers, the performance of microstructured flexible pressure sensors has been greatly improved. At present, most of the microstructures used by researchers use transfer printing methods to obtain them from the microstructure surface. For example, the application number is 202111156003.0, and the invention patent titled "Preparation method and application of a flexible pressure sensor" uses sandpaper as the template, multi-walled carbon nanotubes (MWCNTs) as the conductive material, and polydimethylsiloxane (PDMS). ) obtains a microstructured flexible sensing layer for a flexible substrate, but there is a problem of small linear interval. In order to expand the linear range of the sensor, the invention patent with application number 201910240874.7, titled "An elastomer film and its preparation method and a flexible pressure sensor containing the elastomer film" uses selective laser sintering 3D printing technology to prepare a microstructure template , the obtained microstructure sensing film has a good linear response within the pressure range of 200kPa, which improves the performance of the sensor.
但转印法也存在不足之处,阻碍柔性压力传感器的商品化进程。首先,转 印法受模板尺寸、弹性体流平要求、薄膜与模板的分离等操作层面的限制,不能做到大面积化;其次,模板在多次使用过程中其微结构会发生磨损,导致生产品质的不稳定;最后,模板的加工以及常用的弹性体材料(PDMS)使模板法的成本偏高,同时转印操作的复杂性使其生产效率偏低。非转印法制备微结构弹性体薄膜也有相关报道,如申请号202110855000.X,名为“具有多级微结构的弹性体薄膜及其制备方法与含有该弹性体薄膜的柔性压力传感器”中采用静电纺丝技术,可以实现一定面积的微结构薄膜制备,但存在生产效率低以及线性范围小的问题。综上,开发一种非转印的,大面积,高效,低成本制备高性能微结构弹性体薄膜的方法,对促进柔性压力传感器的商品化应用具有重要意义。However, the transfer method also has shortcomings that hinder the commercialization of flexible pressure sensors. First of all, the transfer printing method is limited by the template size, elastomer leveling requirements, separation of the film and template and other operational aspects, and cannot be used in large areas; secondly, the microstructure of the template will wear out during multiple uses, resulting in The production quality is unstable; finally, the processing of the template and the commonly used elastomer material (PDMS) make the cost of the template method high, and the complexity of the transfer operation makes the production efficiency low. There are also related reports on the preparation of microstructured elastomer films by non-transfer printing methods, such as the application number 202110855000. Electrospinning technology can achieve the preparation of microstructured films of a certain area, but it has the problems of low production efficiency and small linear range. In summary, the development of a non-transferable, large-area, efficient, and low-cost method for preparing high-performance microstructured elastomer films is of great significance to promote the commercial application of flexible pressure sensors.
发明内容Contents of the invention
本发明的目的在于提供一种微结构弹性体薄膜的制备方法及柔性压力传感器的制备方法,本发明中的微结构弹性体薄膜制备方法易于产业化,且基于该微结构薄膜制备的柔性压力传感器在20MPa宽范围内其电流信号与压力呈现良好的线性关系,并可用于桡动脉脉搏监测。The object of the present invention is to provide a method for preparing a microstructured elastomer film and a method for preparing a flexible pressure sensor. The method for preparing the microstructured elastomer film of the present invention is easy to industrialize, and the flexible pressure sensor prepared based on the microstructured film Its current signal has a good linear relationship with pressure within a wide range of 20MPa, and can be used for radial artery pulse monitoring.
本发明提供一种微结构弹性体薄膜,包括基底和附着在基体表面的微结构层;The invention provides a microstructured elastomer film, which includes a substrate and a microstructured layer attached to the surface of the substrate;
所述微结构层具有与基底连接的下端部分小,上端膨大,表面粗糙,内部蓬松的颗粒状微结构;或者具有与基底连接的下端部分大,上端小,表面粗糙,内部蓬松的山脉状微结构;或者具有纤维交错纵横的织物状微结构。The microstructure layer has a granular microstructure with a small lower end connected to the base, an enlarged upper end, a rough surface, and a fluffy interior; or a mountain-like microstructure with a large lower end connected to the base, a small upper end, a rough surface, and a fluffy interior. structure; or a fabric-like microstructure with interlaced fibers.
优选的,所述基底为聚对苯二甲酸乙二醇酯薄膜、热塑性聚氨酯弹性体薄膜、聚乙烯薄膜、聚丙烯薄膜或聚酰亚胺薄膜;Preferably, the substrate is polyethylene terephthalate film, thermoplastic polyurethane elastomer film, polyethylene film, polypropylene film or polyimide film;
所述基底的厚度为50~100μm。The thickness of the substrate is 50-100 μm.
本发明提供如上文所述的微结构弹性体薄膜的制备方法,包括以下步骤:The present invention provides a method for preparing the microstructured elastomer film as described above, which includes the following steps:
A)将热塑性弹性体材料溶于溶剂中,配制得到浓度为10~120mg/mL的弹性体溶液;A) Dissolve the thermoplastic elastomer material in the solvent and prepare an elastomer solution with a concentration of 10 to 120 mg/mL;
所述热塑性弹性体材料为氢化苯乙烯-丁二烯嵌段共聚物和热塑性聚氨酯中的一种或几种;所述溶剂为四氢呋喃、乙酸丁酯、1,4-二氧六环、环己酮、N,N-二甲基甲酰胺中的一种或几种;The thermoplastic elastomer material is one or more of hydrogenated styrene-butadiene block copolymer and thermoplastic polyurethane; the solvent is tetrahydrofuran, butyl acetate, 1,4-dioxane, cyclohexane One or more of ketone and N,N-dimethylformamide;
B)将所述弹性体溶液均匀喷涂至基底表面,去除溶剂后得到微结构弹性体薄膜。B) Spray the elastomer solution evenly onto the substrate surface, and obtain a microstructured elastomer film after removing the solvent.
优选的,使用空气辅助式喷枪将所述弹性体溶液喷涂至基底表面;所述喷涂的载气压力为0.1~0.8MPa;所述喷嘴的直径为0.8~2.5mm;所述喷涂的距离为20~50cm。Preferably, an air-assisted spray gun is used to spray the elastomer solution onto the substrate surface; the carrier gas pressure of the spraying is 0.1~0.8MPa; the diameter of the nozzle is 0.8~2.5mm; the spraying distance is 20 ~50cm.
优选的,所述微结构弹性体薄膜的厚度为50~300μm。Preferably, the thickness of the microstructured elastomer film is 50-300 μm.
优选的,通过加热或室温挥发去除溶剂。Preferably, the solvent is removed by heating or evaporation at room temperature.
本发明提供一种柔性压力传感器,包括上文所述的微结构弹性体薄膜。The present invention provides a flexible pressure sensor including the microstructured elastomer film described above.
本发明提供一种柔性压力传感器的制备方法,包括以下步骤:The invention provides a method for preparing a flexible pressure sensor, which includes the following steps:
1)按照上文中的制备方法获得微结构弹性体薄膜;1) Obtain a microstructured elastomer film according to the preparation method above;
2)在所述微结构弹性体薄膜表面形成导电层,得到传感薄膜;2) Form a conductive layer on the surface of the microstructured elastomer film to obtain a sensing film;
3)将所述传感薄膜的导电层一侧与叉指电极组合、封装,得到柔性压力传感器。3) Combine and package the conductive layer side of the sensing film with the interdigital electrode to obtain a flexible pressure sensor.
优选的,在所述微结构弹性体薄膜表面喷涂导电墨水,形成导电层;Preferably, conductive ink is sprayed on the surface of the microstructured elastomer film to form a conductive layer;
或者,在所述微结构弹性体薄膜表面通过磁控溅射或真空蒸镀形成金属导电层。Alternatively, a metal conductive layer is formed on the surface of the microstructured elastomer film by magnetron sputtering or vacuum evaporation.
优选的,所述导电墨水为导电碳材料的有机分散液;所述导电层的厚度为1~2μm。Preferably, the conductive ink is an organic dispersion of conductive carbon material; the thickness of the conductive layer is 1 to 2 μm.
本发明提供了一种微结构弹性体薄膜,包括基底和附着在基体表面的微结构层;所述微结构层具有与基底连接的下端部分小,上端膨大,表面粗糙,内部蓬松的颗粒状微结构;或者具有与基底连接的下端部分大,上端小,表面粗糙,内部蓬松的山脉状微结构;或者具有纤维交错纵横的织物状微结构。The invention provides a microstructure elastomer film, which includes a substrate and a microstructure layer attached to the surface of the substrate; the microstructure layer has a small lower end connected to the substrate, an enlarged upper end, a rough surface, and a fluffy granular microstructure inside. structure; or it has a mountain-like microstructure with a large lower end connected to the base, a small upper end, a rough surface, and a fluffy interior; or it has a fabric-like microstructure with interlaced fibers.
本发明提供了一种微结构弹性体薄膜的制备方法,包括以下步骤:A)将热塑性弹性体材料溶于溶剂中,配制得到浓度为10~120mg/mL的弹性体溶液;所述弹性体材料为氢化苯乙烯-丁二烯嵌段共聚物和热塑性聚氨酯中的一种或几种;所述溶剂为四氢呋喃、乙酸丁酯、1,4-二氧六环、环己酮、N,N-二甲基甲酰胺中的一种或几种;B)将所述弹性体溶液均匀喷涂至基底表面,去除溶剂后得到微结构弹性体薄膜。本发明的弹性体薄膜制备方法主要基于喷涂工艺。首先选择合适的可溶解的弹性体高分子材料,将其配制成一定浓度的溶液, 然后用空气辅助式喷枪将溶液喷涂于控温基底上成膜,待溶液挥干后即可得到具有多层次表面微结构的弹性体薄膜。用该薄膜制备的柔性压力传感器在20MPa范围内其电流信号与压力呈现良好的线性关系,并可用于桡动脉脉搏监测。The invention provides a method for preparing a microstructured elastomer film, which includes the following steps: A) dissolving a thermoplastic elastomer material in a solvent to prepare an elastomer solution with a concentration of 10 to 120 mg/mL; the elastomer material It is one or more of hydrogenated styrene-butadiene block copolymer and thermoplastic polyurethane; the solvent is tetrahydrofuran, butyl acetate, 1,4-dioxane, cyclohexanone, N,N- One or more of dimethylformamide; B) Spray the elastomer solution evenly onto the surface of the substrate, and obtain a microstructured elastomer film after removing the solvent. The preparation method of the elastomer film of the present invention is mainly based on the spraying process. First, select a suitable soluble elastomer polymer material and prepare it into a solution of a certain concentration. Then use an air-assisted spray gun to spray the solution on the temperature-controlled substrate to form a film. After the solution evaporates, a multi-layered surface can be obtained. Microstructured elastomeric films. The flexible pressure sensor prepared with this film has a good linear relationship between the current signal and the pressure within the range of 20MPa, and can be used for radial artery pulse monitoring.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only These are embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on the provided drawings without exerting creative efforts.
图1为本发明实施例1制备得到的微结构弹性体薄膜的光学显微镜侧视图;Figure 1 is an optical microscope side view of the microstructured elastomer film prepared in Example 1 of the present invention;
图2为本发明实施例1制备得到的微结构弹性体薄膜的SEM图;Figure 2 is an SEM image of the microstructured elastomer film prepared in Example 1 of the present invention;
图3为本发明实施例2制备得到的微结构弹性体薄膜的光学显微镜俯视图;Figure 3 is an optical microscope top view of the microstructured elastomer film prepared in Example 2 of the present invention;
图4为本发明实施例3制备得到的微结构弹性体薄膜的光学显微镜俯视图;Figure 4 is an optical microscope top view of the microstructured elastomer film prepared in Example 3 of the present invention;
图5为本发明实施例3制备得到的微结构弹性体薄膜的SEM图;Figure 5 is an SEM image of the microstructured elastomer film prepared in Example 3 of the present invention;
图6为本发明实施例4制备得到的微结构弹性体薄膜的SEM图;Figure 6 is an SEM image of the microstructured elastomer film prepared in Example 4 of the present invention;
图7为本发明实施例6中柔性压力传感器在0~20MPa压力下的力电测试图;Figure 7 is a electromechanical test diagram of the flexible pressure sensor in Embodiment 6 of the present invention under a pressure of 0 to 20MPa;
图8为本发明实施例6中柔性压力传感器的脉搏测试图。Figure 8 is a pulse test chart of the flexible pressure sensor in Embodiment 6 of the present invention.
具体实施方式Detailed ways
本发明提供一种微结构弹性体薄膜,包括基底和附着在基体表面的微结构层;The invention provides a microstructured elastomer film, which includes a substrate and a microstructured layer attached to the surface of the substrate;
所述微结构层具有与基底连接的下端部分小,上端膨大,表面粗糙,内部蓬松的颗粒状微结构;或者具有与基底连接的下端部分大,上端小,表面粗糙,内部蓬松的山脉状微结构;或者具有纤维交错纵横的织物状微结构。The microstructure layer has a granular microstructure with a small lower end connected to the base, an enlarged upper end, a rough surface, and a fluffy interior; or a mountain-like microstructure with a large lower end connected to the base, a small upper end, a rough surface, and a fluffy interior. structure; or a fabric-like microstructure with interlaced fibers.
在本发明中,所述微结构层具有三种形貌,分别是:In the present invention, the microstructure layer has three morphologies, namely:
1)呈颗粒状,与基底连接的底端部分小,上端膨大,表面粗糙且内部蓬松,呈现出类似“西兰花”的形貌;1) It is granular, with a small bottom part connected to the base, an enlarged upper end, a rough surface and a fluffy interior, showing a "broccoli"-like appearance;
此种颗粒状微结构在基底表面的分布呈空间位置随机分布,颗粒高度分布较为平均,这种具有“下小上大”特点的微结构不能由转印法获得(难以脱模), 也尚未见到其他工艺加工出类似结构的报道,并进一步用于柔性压力传感器。The distribution of this kind of granular microstructure on the surface of the substrate is random in space, and the particle height distribution is relatively even. This microstructure with the characteristics of "small at the bottom and large at the top" cannot be obtained by transfer printing (difficult to demould), and it has not yet been There are reports of similar structures processed by other processes and further used in flexible pressure sensors.
2)呈山脉状,下大上小,连绵不断,表面粗糙且内部蓬松;2) In the shape of a mountain range, large at the bottom and small at the top, continuous, rough on the surface and fluffy on the inside;
3)纤维状细丝交错纵横,表面高度整体起伏不大。3) The fibrous filaments are crisscrossed vertically and horizontally, and the overall surface height is not very undulating.
本发明提供了一种微结构弹性体薄膜的制备方法,包括以下步骤:The invention provides a method for preparing a microstructured elastomer film, which includes the following steps:
A)将热塑性弹性体材料溶于溶剂中,配制得到浓度为10~120mg/mL的弹性体溶液;A) Dissolve the thermoplastic elastomer material in the solvent and prepare an elastomer solution with a concentration of 10 to 120 mg/mL;
所述弹性体材料为氢化苯乙烯-丁二烯嵌段共聚物和热塑性聚氨酯中的一种或几种;所述溶剂为四氢呋喃、乙酸丁酯、1,4-二氧六环、环己酮、N,N-二甲基甲酰胺中的一种或几种;The elastomer material is one or more of hydrogenated styrene-butadiene block copolymer and thermoplastic polyurethane; the solvent is tetrahydrofuran, butyl acetate, 1,4-dioxane, and cyclohexanone , one or more of N,N-dimethylformamide;
B)将所述弹性体溶液均匀喷涂至基底表面,去除溶剂后得到微结构弹性体薄膜。B) Spray the elastomer solution evenly onto the substrate surface, and obtain a microstructured elastomer film after removing the solvent.
在本发明中,使用喷涂法制备微结构弹性体薄膜需要选择合适的弹性体材料,所述弹性体材料优选为氢化苯乙烯-丁二烯嵌段共聚物(SEBS)、热塑性聚氨酯(TPU)中的一种或几种;所述溶剂优选为四氢呋喃、乙酸丁酯、1,4-二氧六环、环己酮、N,N-二甲基甲酰胺中的一种或几种,更优选为为低沸点溶剂,如四氢呋喃(THF)。In the present invention, the use of spraying method to prepare microstructured elastomer films requires the selection of appropriate elastomer materials. The elastomer materials are preferably hydrogenated styrene-butadiene block copolymer (SEBS) or thermoplastic polyurethane (TPU). One or more of them; the solvent is preferably one or more of tetrahydrofuran, butyl acetate, 1,4-dioxane, cyclohexanone, N,N-dimethylformamide, more preferably It is a low boiling point solvent, such as tetrahydrofuran (THF).
申请人研究发现,弹性体材料的浓度直接影响微结构弹性体薄膜表面的微结构形态,在本发明中,所述弹性体材料的浓度优选为10~120mg/mL,如10mg/mL,15mg/mL,20mg/mL,25mg/mL,30mg/mL,35mg/mL,40mg/mL,45mg/mL,50mg/mL,55mg/mL,60mg/mL,65mg/mL,70mg/mL,75mg/mL,80mg/mL,85mg/mL,90mg/mL,95mg/mL,100mg/mL,105mg/mL,110mg/mL,115mg/mL,120mg/mL,优选为以上述任意数值为上限或下限的范围值。The applicant's research has found that the concentration of the elastomer material directly affects the microstructure morphology of the surface of the microstructured elastomer film. In the present invention, the concentration of the elastomer material is preferably 10 to 120 mg/mL, such as 10 mg/mL, 15 mg/mL. mL, 20mg/mL, 25mg/mL, 30mg/mL, 35mg/mL, 40mg/mL, 45mg/mL, 50mg/mL, 55mg/mL, 60mg/mL, 65mg/mL, 70mg/mL, 75mg/mL, 80 mg/mL, 85 mg/mL, 90 mg/mL, 95 mg/mL, 100 mg/mL, 105 mg/mL, 110 mg/mL, 115 mg/mL, 120 mg/mL, preferably a range value with any of the above values as the upper limit or lower limit.
在本发明中,低浓度(10~30mg/mL)溶液喷涂的液滴可以较好分散,得到西兰花(Broccoli)状微结构;中等浓度(30~70mg/mL)溶液黏度升高,喷涂时不能很好分散开,出现一部分拉丝,此时微结构为山脉状,下大上小,连绵不断;继续升高溶液浓度(70~120mg/mL),此时喷出的主要是细丝,得到类似织物的表面,纤维状细丝交错纵横,表面高度整体起伏不大。In the present invention, the droplets sprayed with a low-concentration (10-30 mg/mL) solution can be dispersed well to obtain a broccoli-like microstructure; the viscosity of the medium-concentration (30-70 mg/mL) solution increases during spraying. It cannot be dispersed well, and some stringing appears. At this time, the microstructure is like a mountain range, with large bottom and small top, continuous; continue to increase the solution concentration (70~120mg/mL), and the main thing sprayed out at this time is filaments, and we get It has a fabric-like surface with fibrous filaments criss-crossing in a criss-cross pattern, and the overall height of the surface does not fluctuate much.
得到弹性体溶液后,本发明通过喷涂的方式将所述弹性体溶液均匀喷涂至 基底表面。喷涂的行走路径为蛇形曲线,路径参数根据基底面积和喷幅调整,确保均匀覆盖。After obtaining the elastomer solution, the present invention sprays the elastomer solution evenly onto the surface of the substrate by spraying. The spraying path is a serpentine curve, and the path parameters are adjusted according to the base area and spray width to ensure uniform coverage.
本发明所使用的喷涂法能快速大面积均匀制备多种不同微结构形貌的弹性体薄膜。在气力式喷枪喷涂过程中,料液在储罐中受重力或压力作用,由喷嘴处流出形成液膜。液膜表面在周围高速气体射流的作用下产生不稳定波动,随着波动的发展,液膜破裂成液线、液环或较大的颗粒,同时离开喷嘴向前运动。初次破裂形成的液滴在空气中会继续受到后方气流的作用,当气体作用力大于液体表面张力及内部粘滞力,初次破裂形成的液滴会发生二次破裂,得到更为细小的喷雾液滴。这些小液滴继续向前飞行的同时也会发生部分碰撞、合并,最终撞击基底,附着在其表面。通过改变载气流速、料液组分、基底材料、喷涂速度等喷涂参数,可实现不同的雾化和干燥效果,获得不同形貌的表面微结构薄膜。The spraying method used in the present invention can quickly and uniformly prepare a variety of elastomer films with different microstructures and morphologies over a large area. During the spraying process with a pneumatic spray gun, the material liquid is affected by gravity or pressure in the storage tank and flows out from the nozzle to form a liquid film. The surface of the liquid film produces unstable fluctuations under the action of the surrounding high-speed gas jets. As the fluctuations develop, the liquid film breaks into liquid lines, liquid rings or larger particles, and at the same time leaves the nozzle and moves forward. The droplets formed by the initial rupture will continue to be affected by the rear airflow in the air. When the gas force is greater than the surface tension and internal viscosity of the liquid, the droplets formed by the initial rupture will undergo secondary rupture, resulting in a finer spray liquid. drop. As these small droplets continue to fly forward, they will also partially collide and merge, and finally hit the substrate and attach to its surface. By changing spraying parameters such as carrier gas flow rate, feed liquid composition, base material, and spraying speed, different atomization and drying effects can be achieved, and surface microstructure films with different morphologies can be obtained.
本发明优选使用空气辅助式喷枪喷涂弹性体溶液,所述空气辅助式喷枪的喷嘴直径优选为0.8~2.5mm,更优选为1~2mm,载气压力优选为0.1~0.8MPa,更优选为0.3~0.5MPa,如0.1MPa,0.2MPa,0.3MPa,0.4MPa,0.5MPa,0.6MPa,0.7MPa,0.8MPa,优选为以上述任意数值为上限或下限的范围值;所述喷涂的距离优选为20~50cm,更优选为30~40cm。In the present invention, an air-assisted spray gun is preferably used to spray the elastomer solution. The nozzle diameter of the air-assisted spray gun is preferably 0.8 to 2.5 mm, more preferably 1 to 2 mm, and the carrier gas pressure is preferably 0.1 to 0.8 MPa, more preferably 0.3 ~0.5MPa, such as 0.1MPa, 0.2MPa, 0.3MPa, 0.4MPa, 0.5MPa, 0.6MPa, 0.7MPa, 0.8MPa, preferably a range value with any of the above values as the upper limit or lower limit; the spraying distance is preferably 20-50cm, more preferably 30-40cm.
每喷涂完一遍,待溶剂挥发,表面干燥之后,可再重复喷涂过程,进行多次喷涂,直至达到所需的厚度,保证薄膜弹性。After each spraying is completed, after the solvent has evaporated and the surface has dried, the spraying process can be repeated and sprayed multiple times until the required thickness is reached to ensure the elasticity of the film.
本发明优选使用加热的方法将喷涂层中的溶剂去除,具体的,可在基底的下方设置有可控温的加热装置,或者使用红外辐照灯从顶部加热。本发明中的加热目的是将溶剂挥发去除,因此,加热的温度需根据溶剂的种类进行调整,同时加热温度的选择也要考虑到基底材料耐受温度以及弹性体耐受温度,本发明中,所述加热的温度优选为70~150℃,更优选为90℃。The present invention preferably uses a heating method to remove the solvent in the sprayed layer. Specifically, a temperature-controllable heating device can be provided below the substrate, or an infrared radiation lamp can be used to heat from the top. The purpose of heating in the present invention is to volatilize and remove the solvent. Therefore, the heating temperature needs to be adjusted according to the type of solvent. At the same time, the selection of the heating temperature must also take into account the resistance temperature of the base material and the resistance temperature of the elastomer. In the present invention, The heating temperature is preferably 70 to 150°C, more preferably 90°C.
在本发明中,通过所述喷涂方法制备得到的弹性体微结构层的厚度优选为50~300μm,更优选为100~200μm。In the present invention, the thickness of the elastomer microstructure layer prepared by the spraying method is preferably 50 to 300 μm, and more preferably 100 to 200 μm.
在本发明中,所述基底优选为聚对苯二甲酸乙二醇酯(PET)薄膜、TPU薄膜、聚乙烯(PE)薄膜、聚丙烯(PP)薄膜或聚酰亚胺(PI)薄膜,所述基底的厚度优选为50~100μm,更优选为60~80μm。In the present invention, the substrate is preferably polyethylene terephthalate (PET) film, TPU film, polyethylene (PE) film, polypropylene (PP) film or polyimide (PI) film, The thickness of the substrate is preferably 50-100 μm, more preferably 60-80 μm.
本发明还提供了一种柔性压力传感器,包括上文所述的为微结构弹性体薄膜。The present invention also provides a flexible pressure sensor, which includes the microstructured elastomer film described above.
基于上述微结构弹性体薄膜的制备方法,本发明还提供了一种柔性压力传感器的制备方法,包括以下步骤:Based on the preparation method of the above-mentioned microstructured elastomer film, the present invention also provides a preparation method of a flexible pressure sensor, which includes the following steps:
1)按照上文中的制备方法获得微结构弹性体薄膜;1) Obtain a microstructured elastomer film according to the preparation method above;
2)在所述微结构弹性体薄膜表面形成导电层,得到传感薄膜;2) Form a conductive layer on the surface of the microstructured elastomer film to obtain a sensing film;
3)将所述传感薄膜的导电层一侧与叉指电极组合、封装,得到柔性压力传感器。3) Combine and package the conductive layer side of the sensing film with the interdigital electrode to obtain a flexible pressure sensor.
在本发明中,可通过在所述微结构弹性体表面通过空气辅助式喷涂、超声喷涂的方法喷涂导电墨水,形成导电层,也可以通过磁控溅射、真空蒸镀的方法在微结构表面构筑金属导电层。In the present invention, the conductive ink can be sprayed on the surface of the microstructured elastomer by air-assisted spraying or ultrasonic spraying to form a conductive layer, or the conductive layer can be formed on the surface of the microstructure by magnetron sputtering or vacuum evaporation. Build a metal conductive layer.
在本发明中,所述导电墨水优选包括导电碳材料和有机溶剂,具体的,可以使用多壁碳纳米管的N,N-二甲基甲酰胺(DMF)分散液,浓度优选为1~10mg/mL,更优选为3~8mg/mL,最优选为5~6mg/mL;所述金属导电层中的金属可以是金或银。In the present invention, the conductive ink preferably includes a conductive carbon material and an organic solvent. Specifically, an N,N-dimethylformamide (DMF) dispersion of multi-walled carbon nanotubes can be used, and the concentration is preferably 1 to 10 mg. /mL, more preferably 3 to 8 mg/mL, most preferably 5 to 6 mg/mL; the metal in the metal conductive layer may be gold or silver.
得到传感薄膜之后,将所述传感薄膜的导电层一侧与叉指电极组合、封装,得到柔性压力传感器。在本发明中,所述叉指电极优选为PI基底,银导电层。After obtaining the sensing film, the conductive layer side of the sensing film is combined with the interdigital electrode and packaged to obtain a flexible pressure sensor. In the present invention, the interdigital electrode is preferably a PI base and a silver conductive layer.
本发明提供了一种微结构弹性体薄膜的制备方法,包括以下步骤:A)将弹性体材料与溶剂混合,配制得到浓度为10~120mg/mL的弹性体溶液;所述弹性体材料为氢化苯乙烯-丁二烯嵌段共聚物和热塑性聚氨酯中的一种或几种;所述溶剂为四氢呋喃、乙酸丁酯、1,4-二氧六环、环己酮、N,N-二甲基甲酰胺中的一种或几种;B)将所述弹性体溶液均匀喷涂至基底表面,去除溶剂后得到微结构弹性体薄膜。本发明的弹性体薄膜制备方法主要基于喷涂工艺。首先选择合适的可溶解的高分子材料,将其配制成一定浓度的溶液,然后用空气辅助式喷枪将溶液喷涂于控温基底上成膜,待溶液挥干后即可得到具有多层次表面微结构的弹性体薄膜。用该薄膜制备的柔性压力传感器在20MPa范围内其电流信号与压力呈现良好的线性关系,并可用于桡动脉脉搏监测。The invention provides a method for preparing a microstructured elastomer film, which includes the following steps: A) Mix the elastomer material with a solvent to prepare an elastomer solution with a concentration of 10 to 120 mg/mL; the elastomer material is hydrogenated One or more of styrene-butadiene block copolymer and thermoplastic polyurethane; the solvent is tetrahydrofuran, butyl acetate, 1,4-dioxane, cyclohexanone, N,N-dimethyl One or more of the base formamides; B) Spray the elastomer solution evenly onto the surface of the substrate, and obtain a microstructured elastomer film after removing the solvent. The preparation method of the elastomer film of the present invention is mainly based on the spraying process. First, select a suitable soluble polymer material and prepare it into a solution with a certain concentration. Then use an air-assisted spray gun to spray the solution on the temperature-controlled substrate to form a film. After the solution evaporates, you can obtain a multi-layered surface microstructure. Structural elastomeric film. The flexible pressure sensor prepared with this film has a good linear relationship between the current signal and the pressure within the range of 20MPa, and can be used for radial artery pulse monitoring.
为了进一步说明本发明,以下结合实施例对本发明提供的一种微结构弹性体薄膜的制备方法及柔性压力传感器的制备方法进行详细描述,但不能将其理 解为对本发明保护范围的限定。In order to further illustrate the present invention, the preparation method of a microstructured elastomer film and the preparation method of a flexible pressure sensor provided by the present invention are described in detail below in conjunction with the examples, but they should not be understood as limiting the scope of the present invention.
实施例1Example 1
选用材料为SEBS,牌号为Karton G1650,溶于四氢呋喃(THF)中配制成20mg/mL的溶液。喷枪选用岩田Wider2-25W1G,载气压力为0.25MPa,在100μm厚的聚酰亚胺(PI)薄膜上喷涂得到厚度为200μm左右,颗粒状表面微结构的弹性体薄膜,这种颗粒结构具有下小上大的形貌特点。如图1~2分别是其光学显微镜图像和扫描电子显微镜图像。The selected material is SEBS, brand name is Karton G1650, and is dissolved in tetrahydrofuran (THF) to prepare a 20mg/mL solution. The spray gun is Iwata Wider2-25W1G, the carrier gas pressure is 0.25MPa, and the elastomer film with a thickness of about 200 μm and a granular surface microstructure is sprayed on a 100 μm thick polyimide (PI) film. This granular structure has the following characteristics: The morphological characteristics of small on large. Figures 1 to 2 are the optical microscope images and scanning electron microscope images respectively.
实施例2Example 2
选用材料为TPU,牌号为Estane AlR MC 93A-V,溶于四氢呋喃(THF)中配制成20mg/mL的溶液。喷枪选用岩田Wider2-25W1G,载气压力为0.25MPa,在100μm厚的聚酰亚胺(PI)薄膜上喷涂得到厚度为100μm左右,颗粒状表面微结构的弹性体薄膜,其形貌与实施例1中的形貌类似。如图3是其光学显微镜图像。The selected material is TPU, the brand name is Estane AlR MC 93A-V, and it is dissolved in tetrahydrofuran (THF) to prepare a 20mg/mL solution. The spray gun is Iwata Wider2-25W1G, the carrier gas pressure is 0.25MPa, and an elastomer film with a thickness of about 100 μm and a granular surface microstructure is sprayed on a 100 μm thick polyimide (PI) film. Its morphology and examples The appearance is similar to that in 1. Figure 3 is its optical microscope image.
实施例3Example 3
选用材料为SEBS,牌号为Karton G1650,溶于四氢呋喃(THF)中配制成50mg/mL的溶液。喷枪选用岩田Wider2-25W1G,载气压力为0.25MPa,在80μm厚的对苯二甲酸乙二醇酯(PET)薄膜上喷涂得到厚度为200μm左右,“山脉“状表面微结构的弹性体薄膜。如图4~5分别是其光学显微镜图像和扫描电子显微镜图像。The selected material is SEBS, brand name is Karton G1650, and is dissolved in tetrahydrofuran (THF) to prepare a 50mg/mL solution. The spray gun is Iwata Wider2-25W1G, the carrier gas pressure is 0.25MPa, and an elastomer film with a thickness of about 200 μm and a "mountain"-like surface microstructure is sprayed on an 80 μm thick ethylene terephthalate (PET) film. Figures 4 to 5 show the optical microscope images and scanning electron microscope images respectively.
实施例4Example 4
选用材料为SEBS,牌号为Karton G1652,溶于四氢呋喃(THF)中配制成120mg/mL的溶液。喷枪选用岩田Wider2-25W1G,载气压力为0.7MPa,在80μm厚的PET薄膜上喷涂得到厚度为200μm左右,拉丝状表面微结构的弹性体薄膜。如图6是其扫描电子显微镜图像。The selected material is SEBS, brand name is Karton G1652, and is dissolved in tetrahydrofuran (THF) to prepare a 120mg/mL solution. The spray gun is Iwata Wider2-25W1G, the carrier gas pressure is 0.7MPa, and an elastomer film with a thickness of about 200 μm and a brushed surface microstructure is obtained by spraying on an 80 μm thick PET film. Figure 6 is its scanning electron microscope image.
实施例5Example 5
在实施例1制备得到的弹性体薄膜的表面使用气力式喷枪喷涂导电墨水。其中导电墨水为多壁碳纳米管(MWCNTs)的N,N-二甲基甲酰胺(DMF)分散液,浓度为2mg/mL;喷涂载气压力为0.25MPa,喷涂得到的导电层厚度为1~2um。将带有导电层的微结构薄膜与叉指电极组合封装(其中叉指电极为 PI基底,银导电层,工作面积2cm*2cm,共20指,指缝宽150μm),得到柔性压力传感器。Conductive ink was sprayed on the surface of the elastomer film prepared in Example 1 using a pneumatic spray gun. The conductive ink is an N,N-dimethylformamide (DMF) dispersion of multi-walled carbon nanotubes (MWCNTs) with a concentration of 2mg/mL; the spraying carrier gas pressure is 0.25MPa, and the thickness of the conductive layer obtained by spraying is 1 ~2um. A flexible pressure sensor is obtained by combining a microstructured film with a conductive layer and an interdigital electrode (the interdigital electrode is a PI base, a silver conductive layer, a working area of 2cm*2cm, a total of 20 fingers, and a finger gap width of 150μm).
实施例6Example 6
在实施例3制备得到的弹性体薄膜的表面超声喷涂导电墨水。其中导电墨水为多壁碳纳米管(MWCNTs)的N,N-二甲基甲酰胺(DMF)溶液,浓度为5mg/mL;超声喷涂载气压力为0.4MPa,超声功率3.5W,墨水流量为0.2mL/min,喷涂得到的导电层厚度为1~2μm。将带有导电层的微结构薄膜与叉指电极组合封装(其中叉指电极为PI基底,银导电层,工作面积2cm*2cm,共20指,指缝宽150μm),得到柔性压力传感器。Conductive ink was ultrasonically sprayed on the surface of the elastomer film prepared in Example 3. The conductive ink is an N,N-dimethylformamide (DMF) solution of multi-walled carbon nanotubes (MWCNTs) with a concentration of 5mg/mL; the ultrasonic spraying carrier gas pressure is 0.4MPa, the ultrasonic power is 3.5W, and the ink flow rate is 0.2mL/min, the thickness of the conductive layer obtained by spraying is 1~2μm. A flexible pressure sensor is obtained by combining a microstructured film with a conductive layer and an interdigital electrode (the interdigital electrode is a PI base, a silver conductive layer, a working area of 2cm*2cm, a total of 20 fingers, and a finger gap width of 150μm).
实施例7Example 7
选用材料为SEBS,牌号为Karton G1650,溶于四氢呋喃(THF)中配制成80mg/mL的溶液。喷枪选用岩田Wider2-25W1G,载气压力为0.25MPa,在100μm厚的PI薄膜上喷涂得到厚度为200μm左右,拉丝状表面微结构的弹性体薄膜。而后在该薄膜表面喷涂导电墨水。导电墨水为MWCNTs的DMF分散液,浓度为2mg/mL;采用气力辅助式喷枪,载气压力0.25MPa,喷涂导电层厚度为1~2μm。将带有导电层的微结构薄膜与叉指电极组合封装(其中叉指电极为PI基底,银导电层,工作面积2cm*2cm,共20指,指缝宽150μm),得到柔性压力传感器。The selected material is SEBS, brand name is Karton G1650, and is dissolved in tetrahydrofuran (THF) to prepare a solution of 80mg/mL. The spray gun is Iwata Wider2-25W1G, the carrier gas pressure is 0.25MPa, and an elastomer film with a thickness of about 200 μm and a brushed surface microstructure is obtained by spraying on a 100 μm thick PI film. Conductive ink is then sprayed on the surface of the film. The conductive ink is a DMF dispersion of MWCNTs with a concentration of 2 mg/mL; a pneumatic-assisted spray gun is used with a carrier gas pressure of 0.25 MPa and a conductive layer thickness of 1 to 2 μm. A flexible pressure sensor is obtained by combining a microstructured film with a conductive layer and an interdigital electrode (the interdigital electrode is a PI base, a silver conductive layer, a working area of 2cm*2cm, a total of 20 fingers, and a finger gap width of 150μm).
对三种形貌的微结构薄膜的薄膜按实施例5的方法制成传感器进行测试,结果如图7所示,由图7可知,低浓度溶液喷涂获得的西兰花状微结构具有最宽的线性范围,接近20MPa。The films of three morphological microstructure films were made into sensors according to the method of Example 5 and tested. The results are shown in Figure 7. From Figure 7, it can be seen that the broccoli-like microstructure obtained by spraying with a low concentration solution has the widest Linear range, close to 20MPa.
将实施例5制备得到的压力传感器用于测试人体脉搏,测试过程:将封装好的传感器微结构薄膜一侧贴附于手腕桡动脉上方,并用胶布固定。而后通过源表给传感器通电并记录测试数据。结果如图8所示,由图8可知,本发明的传感器可以清晰分辨人体桡动脉脉搏,具有应用潜力。The pressure sensor prepared in Example 5 is used to test human pulse. The test process is as follows: attach one side of the encapsulated sensor microstructure film to the radial artery of the wrist and fix it with tape. Then the sensor is powered through the source meter and the test data is recorded. The results are shown in Figure 8. It can be seen from Figure 8 that the sensor of the present invention can clearly distinguish the human radial artery pulse and has application potential.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only preferred embodiments of the present invention. It should be noted that those skilled in the art can make several improvements and modifications without departing from the principles of the present invention. These improvements and modifications can also be made. should be regarded as the protection scope of the present invention.

Claims (10)

  1. 一种微结构弹性体薄膜,包括基底和附着在基体表面的微结构层;A microstructured elastomer film includes a substrate and a microstructured layer attached to the surface of the substrate;
    所述微结构层具有与基底连接的下端部分小,上端膨大,表面粗糙,内部蓬松的颗粒状微结构;或者具有与基底连接的下端部分大,上端小,表面粗糙,内部蓬松的山脉状微结构;或者具有纤维交错纵横的织物状微结构。The microstructure layer has a granular microstructure with a small lower end connected to the base, an enlarged upper end, a rough surface, and a fluffy interior; or a mountain-like microstructure with a large lower end connected to the base, a small upper end, a rough surface, and a fluffy interior. structure; or a fabric-like microstructure with interlaced fibers.
  2. 根据权利要求1所述的制备方法,其特征在于,所述基底为聚对苯二甲酸乙二醇酯薄膜、热塑性聚氨酯弹性体薄膜、聚乙烯薄膜、聚丙烯薄膜或聚酰亚胺薄膜;The preparation method according to claim 1, wherein the substrate is a polyethylene terephthalate film, a thermoplastic polyurethane elastomer film, a polyethylene film, a polypropylene film or a polyimide film;
    所述基底的厚度为50~100μm。The thickness of the substrate is 50-100 μm.
  3. 如权利要求1所述的微结构弹性体薄膜的制备方法,包括以下步骤:The preparation method of microstructured elastomer film as claimed in claim 1, comprising the following steps:
    A)将热塑性弹性体材料溶于溶剂中,配制得到浓度为10~120mg/mL的弹性体溶液;A) Dissolve the thermoplastic elastomer material in the solvent and prepare an elastomer solution with a concentration of 10 to 120 mg/mL;
    所述热塑性弹性体材料为氢化苯乙烯-丁二烯嵌段共聚物和热塑性聚氨酯中的一种或几种;所述溶剂为四氢呋喃、乙酸丁酯、1,4-二氧六环、环己酮、N,N-二甲基甲酰胺中的一种或几种;The thermoplastic elastomer material is one or more of hydrogenated styrene-butadiene block copolymer and thermoplastic polyurethane; the solvent is tetrahydrofuran, butyl acetate, 1,4-dioxane, cyclohexane One or more of ketone and N,N-dimethylformamide;
    B)将所述弹性体溶液均匀喷涂至基底表面,去除溶剂后得到微结构弹性体薄膜。B) Spray the elastomer solution evenly onto the substrate surface, and obtain a microstructured elastomer film after removing the solvent.
  4. 根据权利要求3所述的制备方法,其特征在于,使用空气辅助式喷枪将所述弹性体溶液喷涂至基底表面;所述喷涂的载气压力为0.1~0.8MPa;所述喷嘴的直径为0.8~2.5mm;所述喷涂的距离为20~50cm。The preparation method according to claim 3, characterized in that an air-assisted spray gun is used to spray the elastomer solution onto the substrate surface; the carrier gas pressure of the spraying is 0.1-0.8MPa; the diameter of the nozzle is 0.8 ~2.5mm; the spraying distance is 20~50cm.
  5. 根据权利要求3所述的制备方法,其特征在于,所述微结构弹性体薄膜的厚度为50~300μm。The preparation method according to claim 3, characterized in that the thickness of the microstructured elastomer film is 50-300 μm.
  6. 根据权利要求3所述的制备方法,其特征在于,通过加热或室温挥发去除溶剂。The preparation method according to claim 3, characterized in that the solvent is removed by heating or evaporation at room temperature.
  7. 一种柔性压力传感器,其特征在于,包括权利要求1所述的微结构弹性体薄膜。A flexible pressure sensor, characterized by comprising the microstructured elastomer film according to claim 1.
  8. 一种柔性压力传感器的制备方法,包括以下步骤:A method for preparing a flexible pressure sensor, including the following steps:
    1)按照权利要求1中的制备方法获得微结构弹性体薄膜;1) Obtain a microstructured elastomer film according to the preparation method in claim 1;
    2)在所述微结构弹性体薄膜表面形成导电层,得到传感薄膜;2) Form a conductive layer on the surface of the microstructured elastomer film to obtain a sensing film;
    3)将所述传感薄膜的导电层一侧与叉指电极组合、封装,得到柔性压力传感器。3) Combine and package the conductive layer side of the sensing film with the interdigital electrode to obtain a flexible pressure sensor.
  9. 根据权利要求8所述的制备方法,其特征在于,在所述微结构弹性体薄膜表面喷涂导电墨水,形成导电层;The preparation method according to claim 8, characterized in that conductive ink is sprayed on the surface of the microstructured elastomer film to form a conductive layer;
    或者,在所述微结构弹性体薄膜表面通过磁控溅射或真空蒸镀形成金属导电层。Alternatively, a metal conductive layer is formed on the surface of the microstructured elastomer film by magnetron sputtering or vacuum evaporation.
  10. 根据权利要求9所述的制备方法,其特征在于,所述导电墨水为导电碳材料的有机分散液;所述导电层的厚度为1~2μm。The preparation method according to claim 9, characterized in that the conductive ink is an organic dispersion of conductive carbon material; the thickness of the conductive layer is 1 to 2 μm.
PCT/CN2022/128150 2022-08-09 2022-10-28 Microstructure elastomer film and preparation method therefor, and flexible pressure sensor and preparation method therefor WO2024031842A1 (en)

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