WO2024028668A1 - Fire retardant coating material - Google Patents
Fire retardant coating material Download PDFInfo
- Publication number
- WO2024028668A1 WO2024028668A1 PCT/IB2023/056603 IB2023056603W WO2024028668A1 WO 2024028668 A1 WO2024028668 A1 WO 2024028668A1 IB 2023056603 W IB2023056603 W IB 2023056603W WO 2024028668 A1 WO2024028668 A1 WO 2024028668A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- weight
- fire retardant
- surfactant
- surfactants
- grams
- Prior art date
Links
- 239000000463 material Substances 0.000 title claims abstract description 29
- 238000000576 coating method Methods 0.000 title claims abstract description 19
- 239000003063 flame retardant Substances 0.000 title claims abstract description 18
- 239000011248 coating agent Substances 0.000 title claims abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 19
- 239000003973 paint Substances 0.000 claims abstract description 18
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims abstract description 16
- 239000004094 surface-active agent Substances 0.000 claims abstract description 16
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims abstract description 13
- 229910052623 talc Inorganic materials 0.000 claims abstract description 12
- 239000000454 talc Substances 0.000 claims abstract description 11
- 239000004925 Acrylic resin Substances 0.000 claims abstract description 10
- 229920000178 Acrylic resin Polymers 0.000 claims abstract description 10
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000011521 glass Substances 0.000 claims abstract description 9
- 239000005995 Aluminium silicate Substances 0.000 claims abstract description 8
- YLGXILFCIXHCMC-JHGZEJCSSA-N methyl cellulose Chemical compound COC1C(OC)C(OC)C(COC)O[C@H]1O[C@H]1C(OC)C(OC)C(OC)OC1COC YLGXILFCIXHCMC-JHGZEJCSSA-N 0.000 claims abstract description 8
- 239000010445 mica Substances 0.000 claims abstract description 8
- 229910052618 mica group Inorganic materials 0.000 claims abstract description 8
- 239000000843 powder Substances 0.000 claims abstract description 8
- 235000012211 aluminium silicate Nutrition 0.000 claims abstract description 7
- 229910021529 ammonia Inorganic materials 0.000 claims abstract description 7
- 229910000019 calcium carbonate Inorganic materials 0.000 claims abstract description 7
- 229910052751 metal Inorganic materials 0.000 claims abstract description 6
- 239000002184 metal Substances 0.000 claims abstract description 6
- 239000004033 plastic Substances 0.000 claims abstract description 4
- 229920003023 plastic Polymers 0.000 claims abstract description 4
- 239000002023 wood Substances 0.000 claims abstract description 4
- 239000002280 amphoteric surfactant Substances 0.000 claims abstract description 3
- 239000003945 anionic surfactant Substances 0.000 claims abstract description 3
- 239000003093 cationic surfactant Substances 0.000 claims abstract description 3
- 239000004744 fabric Substances 0.000 claims abstract description 3
- 239000002736 nonionic surfactant Substances 0.000 claims abstract description 3
- 239000011152 fibreglass Substances 0.000 claims abstract 2
- 150000002739 metals Chemical class 0.000 claims abstract 2
- 229920000642 polymer Polymers 0.000 claims abstract 2
- 239000002245 particle Substances 0.000 claims description 3
- 239000000758 substrate Substances 0.000 claims 1
- 125000000129 anionic group Chemical group 0.000 abstract 1
- 125000002091 cationic group Chemical group 0.000 abstract 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 14
- 235000012222 talc Nutrition 0.000 description 10
- 239000000377 silicon dioxide Substances 0.000 description 7
- 229910052500 inorganic mineral Inorganic materials 0.000 description 5
- 239000011707 mineral Substances 0.000 description 5
- 239000002105 nanoparticle Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 239000003995 emulsifying agent Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 239000000049 pigment Substances 0.000 description 4
- 239000000080 wetting agent Substances 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 3
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 229910052622 kaolinite Inorganic materials 0.000 description 3
- 239000000391 magnesium silicate Substances 0.000 description 3
- 229910052919 magnesium silicate Inorganic materials 0.000 description 3
- 235000019792 magnesium silicate Nutrition 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 229910052700 potassium Inorganic materials 0.000 description 3
- 239000011591 potassium Substances 0.000 description 3
- 239000011241 protective layer Substances 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- BTEYIHUKHHAVAN-KDKWOIFOSA-N (4r,4as,7ar,12bs)-4a-hydroxy-9-methoxy-3-methyl-2,4,5,6,7a,13-hexahydro-1h-4,12-methanobenzofuro[3,2-e]isoquinoline-7-one;terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1.O=C([C@@H]1O2)CC[C@@]3(O)[C@H]4CC5=CC=C(OC)C2=C5[C@@]13CCN4C.O=C([C@@H]1O2)CC[C@@]3(O)[C@H]4CC5=CC=C(OC)C2=C5[C@@]13CCN4C BTEYIHUKHHAVAN-KDKWOIFOSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 241000384110 Tylos Species 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- 239000002734 clay mineral Substances 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- FSBVERYRVPGNGG-UHFFFAOYSA-N dimagnesium dioxido-bis[[oxido(oxo)silyl]oxy]silane hydrate Chemical compound O.[Mg+2].[Mg+2].[O-][Si](=O)O[Si]([O-])([O-])O[Si]([O-])=O FSBVERYRVPGNGG-UHFFFAOYSA-N 0.000 description 2
- 239000002270 dispersing agent Substances 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 230000009970 fire resistant effect Effects 0.000 description 2
- 239000000499 gel Substances 0.000 description 2
- -1 hydrogen ions Chemical class 0.000 description 2
- 235000010979 hydroxypropyl methyl cellulose Nutrition 0.000 description 2
- 229920003088 hydroxypropyl methyl cellulose Polymers 0.000 description 2
- 239000004816 latex Substances 0.000 description 2
- 229920000126 latex Polymers 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 239000004299 sodium benzoate Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000011282 treatment Methods 0.000 description 2
- 239000005711 Benzoic acid Substances 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 241000779819 Syncarpia glomulifera Species 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000004964 aerogel Substances 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 235000010233 benzoic acid Nutrition 0.000 description 1
- 229910052792 caesium Inorganic materials 0.000 description 1
- TVFDJXOCXUVLDH-UHFFFAOYSA-N caesium atom Chemical compound [Cs] TVFDJXOCXUVLDH-UHFFFAOYSA-N 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 235000010216 calcium carbonate Nutrition 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 150000007942 carboxylates Chemical class 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 239000008199 coating composition Substances 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000010433 feldspar Substances 0.000 description 1
- 230000009969 flowable effect Effects 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 239000012456 homogeneous solution Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 239000001866 hydroxypropyl methyl cellulose Substances 0.000 description 1
- UFVKGYZPFZQRLF-UHFFFAOYSA-N hydroxypropyl methyl cellulose Chemical compound OC1C(O)C(OC)OC(CO)C1OC1C(O)C(O)C(OC2C(C(O)C(OC3C(C(O)C(O)C(CO)O3)O)C(CO)O2)O)C(CO)O1 UFVKGYZPFZQRLF-UHFFFAOYSA-N 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 150000002484 inorganic compounds Chemical class 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 1
- 235000013980 iron oxide Nutrition 0.000 description 1
- VBMVTYDPPZVILR-UHFFFAOYSA-N iron(2+);oxygen(2-) Chemical class [O-2].[Fe+2] VBMVTYDPPZVILR-UHFFFAOYSA-N 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 231100000053 low toxicity Toxicity 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 229910052615 phyllosilicate Inorganic materials 0.000 description 1
- 239000001739 pinus spp. Substances 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 229910052903 pyrophyllite Inorganic materials 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 150000003856 quaternary ammonium compounds Chemical class 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- WXMKPNITSTVMEF-UHFFFAOYSA-M sodium benzoate Chemical compound [Na+].[O-]C(=O)C1=CC=CC=C1 WXMKPNITSTVMEF-UHFFFAOYSA-M 0.000 description 1
- 235000010234 sodium benzoate Nutrition 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 235000015096 spirit Nutrition 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 150000003871 sulfonates Chemical class 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- 229940036248 turpentine Drugs 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/18—Fireproof paints including high temperature resistant paints
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D101/00—Coating compositions based on cellulose, modified cellulose, or cellulose derivatives
- C09D101/02—Cellulose; Modified cellulose
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D101/00—Coating compositions based on cellulose, modified cellulose, or cellulose derivatives
- C09D101/08—Cellulose derivatives
- C09D101/26—Cellulose ethers
- C09D101/28—Alkyl ethers
- C09D101/284—Alkyl ethers with hydroxylated hydrocarbon radicals
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/04—Homopolymers or copolymers of esters
- C09D133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C09D133/08—Homopolymers or copolymers of acrylic acid esters
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/63—Additives non-macromolecular organic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/65—Additives macromolecular
-
- A—HUMAN NECESSITIES
- A62—LIFE-SAVING; FIRE-FIGHTING
- A62D—CHEMICAL MEANS FOR EXTINGUISHING FIRES OR FOR COMBATING OR PROTECTING AGAINST HARMFUL CHEMICAL AGENTS; CHEMICAL MATERIALS FOR USE IN BREATHING APPARATUS
- A62D1/00—Fire-extinguishing compositions; Use of chemical substances in extinguishing fires
- A62D1/0028—Liquid extinguishing substances
- A62D1/005—Dispersions; Emulsions
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/346—Clay
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/40—Glass
Definitions
- the present invention relates to fire retardant coating compositions, their reparation and use.
- Fire retardant coating is a type of paint or coating that is designed to provide a passive fire protection barrier to the underlying material. Fire retardant coatings work by creating a protective layer on the surface of the material that they are applied to, which helps to prevent the material from igniting or spreading flames in case of a fire. These types of coatings can be applied to a variety of materials, such as wood, metal, and concrete, and can help to reduce the risk of fire damage and increase the overall safety of the structure or object.
- intumescent coatings are a type of fire retardant coating that expand when exposed to high temperatures, providing a thick, protective layer that insulates the underlying material and helps to prevent it from igniting or burning.
- fire retardant coatings are an important safety measure that can help to provide increased protection against the dangers of fire.
- intumescent coatings are designed to expand when exposed to high temperatures, forming a thick, protective layer that insulates the underlying material and helps to prevent it from igniting or burning.
- Some FR treatments may produce unwanted secondary side effects, such as increased moisture content, reduced strength, and increased potential to corrode metal connectors.
- Some disadvantages of fire-retardant paints or coating include their short shelf life (no more than 8-12 months), this is due to the use of flame retardants, and a limited limit of resistance to fire and temperatures.
- High temperature resistant paint can tolerate temperatures up to 600 °C.
- One of the goals of this invention is to introduce a fire-resistant material that is resistant to high temperatures and direct flame.
- This material is produced from the combination of different materials that are explained herein after.
- the weight percentage mentioned in the document has an exemplary aspect and is not restrictive.
- 1 -SiO2 nanoparticles or silicon dioxide are known as silica in the industry. These porous nanoparticles have many capabilities and applications in various fields. These materials are composed of two elements, silicon and oxygen. Silica nanoparticles are mineral substances that have high potential due to their unique properties, have. These materials are very suitable for use in various industrial and medical areas.
- 2-Mica consists of a phyllosilicate with the general formula (AB2- 3X,Si)4O10(O,F,OH)2 where: A usually stands for potassium, but can also be sodium, calcium, barium, or cesium. B can contain aluminum, lithium, iron, zinc, chromium, vanadium, titanium, manganese and/or magnesium.
- the composition of this mineral consists of a hydrous aluminum silicate with potassium or sodium, which has various forms.
- Mica is composed of oxygen, silicon, aluminum, potassium and some other impurities.
- One of the important features of mica is high electrical and thermal resistance.
- 3-Calcium carbonate decomposes to form carbon dioxide and lime. Due to its acid-resistant properties, calcium carbonate is used in industrial settings to neutralize the acidic conditions of soil and water.
- the powdered glass is less than 60-mesh particle size and substantially all between 20 and 50 mesh.
- Kaolinite (AI2Si205(OH)4).
- Kaolin can be found is some sedimentary deposits where it is mixed with quartz and feldspar particles, it can be separated by wet processing methods.
- Kaolinite is a pure clay mineral crystal of one part alumina and two parts silica. Kaolinite is used as a filler in paper, rubber, paint, plastics, adhesives, & sealants.
- Tylos is cellulose concentrate or hydroxypropyl methyl cellulose.
- the substance is a white powdery solid with a light beige color, which is sometimes found in the form of granules.
- tylose forms a colloid, which is non-toxic and combustible, and can be mixed with agents.
- Tylose has thermal gelling properties. That is, when the solution is heated to a critical temperature, tylose turns into a non-flowable and semi-flexible mass. Normally, this critical temperature is inversely related to HPMC solution concentration and methoxy group concentration. Specifically, the higher the concentration of methoxy group, the lower the critical temperature. Also, the higher the concentration, the less sticky or flexible the mass obtained.
- Surfactants are compounds that reduce the surface tension of liquids and can also lower their viscosity.
- surfactants are commonly used as wetting agents, emulsifiers, and dispersants to improve the performance of coatings and reduce defects.
- Some common surfactants used in the industry include:
- Nonionic surfactants These are surfactants that do not have an electric charge and are commonly used as wetting agents and emulsifiers in water-based paints. Examples include ethoxylated alcohols and alkylphenols.
- Anionic surfactants These are surfactants that have a negative electric charge and are commonly used as dispersants in water-based paints. Examples include sulfonates and carboxylates.
- Cationic surfactants These are surfactants that have a positive electric charge and are used as emulsifiers and wetting agents in solvent-based paints. Examples include quaternary ammonium compounds.
- Amphoteric surfactants These are surfactants that have both positive and negative charges and are used as wetting agents and emulsifiers in both waterbased and solvent-based paints. Examples include betaines and amphoterics.
- Thinners also known as solvents, are liquids that are added to paint to reduce its viscosity and make it easier to apply. Thinners are typically made from organic solvents such as mineral spirits, turpentine, or acetone. The type of thinner used depends on the type of paint being used and the application method. For example, oil-based paints require a different type of thinner than water-based paints. It is important to use the correct type of thinner to ensure proper application and avoid any negative effects on the paint or surface being painted.
- Pigments and fillers are mass-produced from non-renewable raw materials.
- Pigments are synthetic organic or inorganic compounds that are insoluble in water, although some are soluble in organic solvents.
- Aqueous ammonia is a weak base due to the presence of ammonia, which can accept hydrogen ions from water molecules. Aqueous ammonia is highly soluble in water, allowing it to form a homogeneous solution. Aqueous ammonia is used as a cleaning agent in various industries due to its ability to dissolve grease, oils, and other contaminants. Aqueous ammonia is used to control pH levels in water treatment plants.
- a type of mineral is a type of hydrous magnesium silicate mineral, which is also known by other names such as soapstone, magnesium silicate monohydrate and talcum.
- Talc or talcum is a clay mineral composed of hydrated magnesium silicate with the chemical formula H2Mg3(SiO3)4 or Mg3Si4O10(OH)2.
- talc The structure of talc is such that it has weak intermolecular bonds. For this reason, some atoms may be included in its structure and lead to the formation of a new substance. For example, iron atoms can replace magnesium atoms and lead to the formation of minnostoite, or aluminum atoms can replace magnesium atoms and lead to the formation of pyrophyllite.
- a white crystalline chemical with the formula C6H5COONa can be produced by reacting sodium hydroxide with benzoic acid.
- Sodium benzoate is also widely used in the industry with the aim of preventing metal corrosion
- Acrylic resin is a common ingredient in latex paint. Latex paints with a greater proportion of acrylic resin offer better stain protection, greater water resistance, better adhesion, greater resistance to cracking and blistering, and resistance to alkali cleaners compared to those with vinyl. Acrylic resin is considered extremely weatherproof and is well-suited for outdoor applications. In solid form, acrylic resin can last for decades.
- Silicone powder can replace talc or kaolin.
- a layer between 1 and 3 mm of the solution is placed on the desired surface with a brush or spray.
- This fireproof coating is applied to a variety of surfaces such as wood, various construction materials, leather, metal, plastic, fabric and cellulosic materials.
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Abstract
A fire retardant coating material is disclosed, comprising water, acrylic resin, ammonia, Tylose®, a surfactant, mica powder, powdered glass, calcium carbonate, kaolin, and talc. The surfactant can be selected from nonionic, anionic, cationic, or amphoteric surfactants. The coating is applied to a surface at a thickness of at least 1 mm and can be used on wood, polymers, metals, fabrics, fiberglass, and plastic. A paint thinner material can replace the surfactant material.
Description
Description
Title of Invention Fire retardant coating material
Technical Field
[0001] The present invention relates to fire retardant coating compositions, their reparation and use.
Background Art
[0002] Fire retardant coating is a type of paint or coating that is designed to provide a passive fire protection barrier to the underlying material. Fire retardant coatings work by creating a protective layer on the surface of the material that they are applied to, which helps to prevent the material from igniting or spreading flames in case of a fire. These types of coatings can be applied to a variety of materials, such as wood, metal, and concrete, and can help to reduce the risk of fire damage and increase the overall safety of the structure or object.
[0003] There are different types of fire retardant coatings available that offer varying levels of protection and are designed for use in different applications. For example, intumescent coatings are a type of fire retardant coating that expand when exposed to high temperatures, providing a thick, protective layer that insulates the underlying material and helps to prevent it from igniting or burning.
[0004] Overall, fire retardant coatings are an important safety measure that can help to provide increased protection against the dangers of fire.
[0005] One of the latest achievements in the field of fire retardant materials is the development of intumescent coatings. These coatings are designed to expand when exposed to high temperatures, forming a thick, protective layer that insulates the underlying material and helps to prevent it from igniting or burning.
[0006] Additionally, advancements have been made in the development of new fire- resistant materials, such as aerogels, which are lightweight, porous materials made up of nanoparticles that can withstand extreme temperatures and have excellent thermal insulation properties. These materials have the potential to be used in a variety of applications, including in the construction of buildings, in aerospace and automotive industries, and in personal protective equipment.
[0007] Overall, ongoing research and development in the area of fire retardant materials continues to explore new and innovative approaches to improving fire safety and protection.
Technical Problem
[0008] Some FR treatments may produce unwanted secondary side effects, such as increased moisture content, reduced strength, and increased potential to corrode metal connectors. Some disadvantages of fire-retardant paints or coating include their short shelf life (no more than 8-12 months), this is due to the use of flame retardants, and a limited limit of resistance to fire and temperatures. High temperature resistant paint can tolerate temperatures up to 600 °C. One of the goals of this invention is to introduce a fire-resistant material that is resistant to high temperatures and direct flame.
Advantageous Effects of Invention
[0009] Resistant to temperatures over 600 degrees,
[0010] Resistant to direct fire,
[0011] Durability and long life on the applied surface.
Description of Embodiments
[0012] This material is produced from the combination of different materials that are explained herein after. The weight percentage mentioned in the document has an exemplary aspect and is not restrictive.
[0013] 1 -SiO2 nanoparticles or silicon dioxide are known as silica in the industry. These porous nanoparticles have many capabilities and applications in various fields. These materials are composed of two elements, silicon and oxygen. Silica nanoparticles are mineral substances that have high potential due to their unique properties, have. These materials are very suitable for use in various industrial and medical areas.
[0014] Properties of silica nanoparticles are following:
[0015] High biocompatibility and low toxicity,
[0016] Ease of synthesis and low production costs,
[0017] Hydrophilic,
[0018] High stability and stability,
[0019] The ability to be functionalized with a series of molecules.
[0020] 2-Mica consists of a phyllosilicate with the general formula (AB2- 3X,Si)4O10(O,F,OH)2 where: A usually stands for potassium, but can also be sodium, calcium, barium, or cesium. B can contain aluminum, lithium, iron, zinc, chromium, vanadium, titanium, manganese and/or magnesium. The composition of this mineral consists of a hydrous aluminum silicate with potassium or sodium, which has various forms. Mica is composed of oxygen, silicon, aluminum, potassium and some other impurities. One of the important features of mica is high electrical and thermal resistance.
[0021] 3-Calcium carbonate decomposes to form carbon dioxide and lime. Due to its acid-resistant properties, calcium carbonate is used in industrial settings to neutralize the acidic conditions of soil and water.
[0022] 4- Glass powder
[0023] The powdered glass is less than 60-mesh particle size and substantially all between 20 and 50 mesh.
[0024] 5-Kaolin or Kaolinite(AI2Si205(OH)4). Kaolin can be found is some sedimentary deposits where it is mixed with quartz and feldspar particles, it can be separated by wet processing methods. Kaolinite is a pure clay mineral crystal of one part alumina and two parts silica. Kaolinite is used as a filler in paper, rubber, paint, plastics, adhesives, & sealants.
[0025] 6- Methyl-hydroxyethyl cellose ethers (MHEC) or Tylos®
[0026] Tylos is cellulose concentrate or hydroxypropyl methyl cellulose. The substance is a white powdery solid with a light beige color, which is sometimes found in the form of granules. When dissolved in water, tylose forms a colloid, which is non-toxic and combustible, and can be mixed with agents.
[0027] Tylose has thermal gelling properties. That is, when the solution is heated to a critical temperature, tylose turns into a non-flowable and semi-flexible mass. Normally, this critical temperature is inversely related to HPMC solution concentration and methoxy group concentration. Specifically, the higher the
concentration of methoxy group, the lower the critical temperature. Also, the higher the concentration, the less sticky or flexible the mass obtained.
[0028] 7- Surfactants or thinner
[0029] Surfactants are compounds that reduce the surface tension of liquids and can also lower their viscosity. In the industry, surfactants are commonly used as wetting agents, emulsifiers, and dispersants to improve the performance of coatings and reduce defects. Some common surfactants used in the industry include:
[0030] 1 . Nonionic surfactants: These are surfactants that do not have an electric charge and are commonly used as wetting agents and emulsifiers in water-based paints. Examples include ethoxylated alcohols and alkylphenols.
[0031 ] 2. Anionic surfactants: These are surfactants that have a negative electric charge and are commonly used as dispersants in water-based paints. Examples include sulfonates and carboxylates.
[0032] 3. Cationic surfactants: These are surfactants that have a positive electric charge and are used as emulsifiers and wetting agents in solvent-based paints. Examples include quaternary ammonium compounds.
[0033] 4. Amphoteric surfactants: These are surfactants that have both positive and negative charges and are used as wetting agents and emulsifiers in both waterbased and solvent-based paints. Examples include betaines and amphoterics.
[0034] Thinners, also known as solvents, are liquids that are added to paint to reduce its viscosity and make it easier to apply. Thinners are typically made from organic solvents such as mineral spirits, turpentine, or acetone. The type of thinner used depends on the type of paint being used and the application method. For example, oil-based paints require a different type of thinner than water-based paints. It is important to use the correct type of thinner to ensure proper application and avoid any negative effects on the paint or surface being painted.
[0035] 8-Pigment
[0036] Pigments and fillers are mass-produced from non-renewable raw materials.
Most of them are obtained by extracting (titanium dioxide and iron oxides) or from
oil products. Pigments are synthetic organic or inorganic compounds that are insoluble in water, although some are soluble in organic solvents.
[0037] 9-Ammonia in aqueous form
[0038] Aqueous ammonia is a weak base due to the presence of ammonia, which can accept hydrogen ions from water molecules. Aqueous ammonia is highly soluble in water, allowing it to form a homogeneous solution. Aqueous ammonia is used as a cleaning agent in various industries due to its ability to dissolve grease, oils, and other contaminants. Aqueous ammonia is used to control pH levels in water treatment plants.
[0039] 10-Talc
[0040] A type of mineral is a type of hydrous magnesium silicate mineral, which is also known by other names such as soapstone, magnesium silicate monohydrate and talcum. Talc or talcum is a clay mineral composed of hydrated magnesium silicate with the chemical formula H2Mg3(SiO3)4 or Mg3Si4O10(OH)2.
[0041 ] The structure of talc is such that it has weak intermolecular bonds. For this reason, some atoms may be included in its structure and lead to the formation of a new substance. For example, iron atoms can replace magnesium atoms and lead to the formation of minnostoite, or aluminum atoms can replace magnesium atoms and lead to the formation of pyrophyllite.
[0042] 1 1 -Sodium benzoate
[0043] A white crystalline chemical with the formula C6H5COONa. It can be produced by reacting sodium hydroxide with benzoic acid. Sodium benzoate is also widely used in the industry with the aim of preventing metal corrosion
[0044] 12-Acrylic resin
[0045] Acrylic resin is a common ingredient in latex paint. Latex paints with a greater proportion of acrylic resin offer better stain protection, greater water resistance, better adhesion, greater resistance to cracking and blistering, and resistance to alkali cleaners compared to those with vinyl. Acrylic resin is considered extremely weatherproof and is well-suited for outdoor applications. In solid form, acrylic resin can last for decades.
[0046] Water, tylose along with ammonia is added and mixed together in a suitable container, this mixture gels immediately, and then surfactants or thinner, antifoam material are added to the said mixture, and then mica powder, glass powder, calcium carbonate, kaolin, talc, acrylic resin is slowly added to the mixture, which remains as a gel after 24 hours, and then in the second step, it can be mixed again with the necessary amount of silica and water, and then it is ready to use.
[0047] Example 1
[0048] Material weight for one kilogram of final material
[0049] Water 200 grams
[0050] Tylose 4-10 grams
[0051 ] Ammonia 8-12 grams
[0052] Surfactants 8-12 grams
[0053] Mica powder 8-12 grams
[0054] Powdered glass 8-12 grams
[0055] Calcium carbonate 3-8 grams
[0056] Kaolin to absorb water up to 5 grams
[0057] Talc 5 grams
[0058] Acrylic resin 100 to 150 grams
[0059] Silicone powder can replace talc or kaolin.
[0060] After preparation, the above solution lasts for 24 hours and in order to reach the appropriate fluidity or concentration, some water or powdered glass is added again to obtain the appropriate concentration and weight of solution reached 1 kilogram.
[0061 ] Example 1
[0062] Material weight for one kilogram of final material
[0063] Water 400 grams
[0064] Tylose 8 grams
[0065] Ammonia 10 grams
[0066] Paint thinner 10 grams
[0067] Mica powder 12 grams
[0068] Powdered glass 10 grams
[0069] Calcium carbonate 6 grams
[0070] Kaolin to absorb water 3 grams
[0071] Pigments 20 grams
[0072] Talc 5 grams
[0073] Acrylic resin 300 grams
Industrial Applicability
[0074] In practice, a layer between 1 and 3 mm of the solution is placed on the desired surface with a brush or spray.This fireproof coating is applied to a variety of surfaces such as wood, various construction materials, leather, metal, plastic, fabric and cellulosic materials.
Claims
[Claim 1 ] iFire retardant coating material comprising:
1 )20-60% by weight of water,
2) 10-35% by weight of acrylic resin,
3) 8-12% by weight of ammonia,
4) 4-10% by weight of Tylose®,
5) 8-12% by weight of a surfactant,
6)8-12% by weight of mica powder,
7) 5-25% by weight of powdered glass,
8) 3-8% by weight of calcium carbonate,
9) 0-5% by weight of kaolin, and
10) 0-5% by weight of talc.
[Claim 2] Fire retardant of claim 1 , wherein said surfactant is selected from the group consisting of nonionic surfactants, anionic surfactants, cationic surfactants and amphoteric surfactants.
[Claim 3] Fire retardant of claim 1 wherein said coating is applied to surface at a thickness of at least 1 mm.
[Claim 4] Fire retardant of claim 1 wherein the powdered glass is less than 60 mesh particle size.
[Claim 5] Fire retardant of claim 1 a paint thinner material replaces a surfactant material.
[Claim 6] Fire retardant of claim 1 , applied to a surface of one of the following substrates wood, polymers, metals, fabrics, fiberglass and plastic.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/IB2023/056603 WO2024028668A1 (en) | 2023-06-27 | 2023-06-27 | Fire retardant coating material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/IB2023/056603 WO2024028668A1 (en) | 2023-06-27 | 2023-06-27 | Fire retardant coating material |
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| CN103122176A (en) * | 2012-12-26 | 2013-05-29 | 王娟 | Non-expansive latex fire-retardant paint |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103122176A (en) * | 2012-12-26 | 2013-05-29 | 王娟 | Non-expansive latex fire-retardant paint |
| CN103382358A (en) * | 2013-07-08 | 2013-11-06 | 吴江市物华五金制品有限公司 | Fireproof coating used for steel structure and its preparation method |
| CN103540243A (en) * | 2013-10-16 | 2014-01-29 | 苏州瑞邦塑胶有限公司 | Nano flame-retardant coating |
| CN104946031A (en) * | 2015-06-08 | 2015-09-30 | 济南伟传信息技术有限公司 | Fireproof building coating formula |
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