WO2024021450A1 - Carrier-based information tracing method and apparatus - Google Patents

Carrier-based information tracing method and apparatus Download PDF

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Publication number
WO2024021450A1
WO2024021450A1 PCT/CN2022/139804 CN2022139804W WO2024021450A1 WO 2024021450 A1 WO2024021450 A1 WO 2024021450A1 CN 2022139804 W CN2022139804 W CN 2022139804W WO 2024021450 A1 WO2024021450 A1 WO 2024021450A1
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WIPO (PCT)
Prior art keywords
information
sequence
production
vehicle
serial number
Prior art date
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PCT/CN2022/139804
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French (fr)
Chinese (zh)
Inventor
翁端文
褚如昶
吕新
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浙江衣拿智能科技股份有限公司
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Publication of WO2024021450A1 publication Critical patent/WO2024021450A1/en

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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
    • G06Q50/04Manufacturing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

Definitions

  • This application relates to the technical field of production monitoring, and specifically to a vehicle-based information tracing method and device.
  • embodiments of the present application provide a vehicle-based information tracing method and device.
  • the vehicle is used to confirm the manufacturing process of clothing during the production process, quickly respond to missing processes and fault problems, and does not affect the safety of the staff. Normal operation; it can effectively trace the production information of clothing, which is conducive to tracing the production information of ready-made clothes for sale and improving customer needs.
  • embodiments of the present application provide a vehicle-based information tracing method, which method includes:
  • the repair information at least includes the identification information of the vehicle and the missing serial number;
  • traceability information is generated based on the production sequence and repair project.
  • edit the sensor sequence on the production line and associate the serial number with the process location including:
  • Edit the code of the process location associate the serial number with the code of the process location, upload it to the server and save it.
  • the carrier is equipped with an induction chip, and the information emitted by the induction chip can be detected by the sensor.
  • the information emitted by the induction chip includes: the identification information of the carrier, the The above vehicle mounting information;
  • a label is provided on the carrier, and the content of the label includes identification information of the carrier.
  • the detection information of each sensor on the production line is obtained during the operation of the vehicle, the detection information is associated with the serial number of the corresponding sensor, and the detection information of the vehicle is generated based on the time stamp of the detection information.
  • Production sequence including:
  • the production sequence is updated in real time according to the operation of the carrier on the production line, and the identification information of the carrier is used as the index entry of the production sequence; the production sequence reflects the operation of the carrier this time Process progress during operation;
  • the identification information of the carrier is disconnected from the data in this production operation, and the real-time update of the production sequence is terminated;
  • the identification information of the carrier is The cyclic batch is associated with the index entry to form the traceability identification of this production operation;
  • the production sequence is matched with a predefined process confirmation sequence.
  • repair information is sent.
  • the repair information at least includes the identification information of the carrier and the missing serial number.
  • the production sequence added in real time is matched with the process confirmation sequence, and the process flow experienced by the carrier is confirmed in real time, specifically including:
  • repair information is formed based on the missing serial number and the identification information of the carrier, and the repair information is sent to the monitoring platform .
  • it also includes determining the nature of the missing serial number and repairing it:
  • the missing property output is a sensor failure
  • the missing property output is a missing process
  • traceability information is generated based on the production sequence and repair project, including:
  • the repair projects are the make-up projects for the missing serial number
  • the production information at least includes the executed process flow and information about the personnel on duty.
  • a vehicle-based information tracing device which includes:
  • Process editing module edit the sensor sequence on the production line and associate the serial number with the process location;
  • Production monitoring module Obtain the detection information of each sensor on the production line during the operation of the vehicle, associate the detection information with the serial number of the corresponding sensor, and generate the production sequence of the vehicle based on the timestamp of the detection information;
  • Process confirmation module Match the production sequence with the predefined process confirmation sequence. When the serial number is missing in the production sequence, repair information is sent.
  • the repair information at least includes the identification information of the vehicle and the missing serial number.
  • embodiments of the present application provide an electronic device, including a memory, a processor, and a computer program stored in the memory and executable on the processor.
  • the processor executes the computer program, the first Method steps provided by any possible implementation manner of the aspect or the first aspect.
  • embodiments of the present application provide a computer-readable storage medium on which a computer program is stored.
  • the computer program When the computer program is executed by a processor, the computer program implements the first aspect or any possible implementation of the first aspect. method provided.
  • the invention is an information traceability method based on a carrier.
  • the operation of the carrier on the hanging production line reflects the process progress of the garment.
  • the production process process of the garment is automatically confirmed without affecting the work station. It can effectively monitor the production process, assign responsibility to each person, and quickly respond to problems such as missing processes and induction failures, which is conducive to quickly locating and solving problems, and is conducive to the stable operation of the production line.
  • the traceability information corresponding to the clothing is generated, and the generated information traceability support is provided for the ready-made clothes sold to improve customer needs and realize authenticity identification.
  • Figure 1 is a schematic flow chart of a vehicle-based information tracing method provided by an embodiment of the present application
  • Figure 2 is a schematic structural diagram of a vehicle-based information tracing device provided by an embodiment of the present application
  • FIG. 3 is a schematic structural diagram of an electronic device provided by an embodiment of the present application.
  • first and second are used for descriptive purposes only and shall not be understood as indicating or implying relative importance.
  • the following description provides multiple embodiments of the present application. Different embodiments can be replaced or combined. Therefore, the present application can also be considered to include all possible combinations of the same and/or different embodiments described. Thus, if one embodiment contains features A, B, C, and another embodiment contains features B, D, then the application should also be considered to include all other possible combinations containing one or more of A, B, C, D embodiment, although this embodiment may not be explicitly documented in the following content.
  • Figure 1 is a schematic flow chart of a carrier-based information tracing method provided by an embodiment of the present application.
  • the method includes:
  • the execution subject of this application involves the vehicles, sensors and central control servers on the hanging production line.
  • the vehicle is equipped with a sensor chip, which can be a passive electronic tag, and the sensor is used to detect the information emitted by the sensor chip, so that the information emitted by the sensor chip can be detected and received by the sensor within a certain range.
  • the information stored in the sensor chip includes fixed information and written information.
  • the fixed information is the identification information of the vehicle; the written information is the information of the clothing currently mounted on the vehicle, such as the category, material, number, etc. of the clothing. .
  • the identification information is fixed information, and reference can be made to the unique identification code design of the sensor chip, which is used to identify the vehicle to distinguish it from other vehicles; the written information is written by staff or equipment at a specific location.
  • the entry is related to the clothes transported by the vehicle; however, because the vehicle is used cyclically, the clothes mounted on the vehicle may be different during each cycle, and the corresponding data needs to be rewritten.
  • various processes are laid out on the hanging production line.
  • the carrier can complete the predetermined manufacturing process by running one cycle on the hanging production line, that is, the manufacturing of a piece of ready-made clothing.
  • the length of the production line occupied by each process is different, and the number of sensors required is also different based on the needs of the process. When determining the length of each process, it can be divided according to the installation position of the sensor. Although there is a certain area amplification from the actual process position, there is no need to set up additional sensors to finely divide the process, which is more conducive to direct borrowing.
  • the current hanging production line reduces additional additional costs.
  • step S101 specifically includes:
  • Edit the code of the process location associate the serial number with the code of the process location, upload it to the server and save it.
  • the sensors are installed in corresponding process positions on the production line, which not only facilitates the division of process intervals, but also monitors the operation time of each process and reflects the operating efficiency of the workers. Based on the information of the person on duty at the process location, the person on duty can be quickly mapped according to the serial number of the sensor, and the person responsible for the corresponding process within the corresponding period can be confirmed.
  • the various processes that the carrier goes through during operation are arranged in an orderly manner, and the serial numbers of the sensors on the production line should be unique, so that the carrier and the sensor
  • the mapping relationship between devices is single and there is no duplication, which can effectively reflect the process of garments.
  • the process may be repeated.
  • the code name can also be unique. By confirming the process location through the serial number, you can quickly respond to the staff in the corresponding area to confirm the authenticity and control the process progress of the vehicle.
  • the induction signal between the carrier and the sensor is used as the monitoring data of the garment process process, and the sensor at the same position will perform induction detection on multiple passing carriers. If the signal received by the sensor is defined as a detection signal, then the sensor can detect corresponding data for each vehicle.
  • the detection signal is formed by the response data emitted by the induction chip mounted on the vehicle.
  • the detection information contains at least Including vehicle identification information and vehicle mounting information.
  • the sensor can receive more detection information.
  • the location where the detection information is generated is the location of the sensor, which means that a vehicle has moved here, and the vehicle is mounted there.
  • the garment manufacturing process reaches here; the location of the sensor can reflect the process of the garment.
  • the process of the clothes mounted on the carrier arriving at the sensor position can be represented by the serial number of the sensor.
  • the process of the clothes can be represented by The serial numbers of the sensors are represented by time stamps, forming a generation sequence of the vehicle, which can represent the process of clothing.
  • the specific steps include:
  • the detection information of the sensor is formed based on the induction chip mounted on the vehicle. Within a certain distance, the sensor receives and detects the information emitted by the induction chip.
  • each sensor can detect multiple vehicles.
  • the detection information can be filtered and divided according to the identification information of the vehicle, and sorted by timestamp, thus based on the timeline.
  • the identification information of the carrier is disconnected from the data in this production operation, and the real-time update of the production sequence is terminated;
  • the identification information of the carrier is The cyclic batch is associated with the index entry to form the traceability identification of this production operation;
  • starting and ending points can be set on the production line.
  • the carrier runs to the starting and ending points, it is deemed to have completed a cycle.
  • the written data of the carrier is deleted and the identification information of the carrier is disconnected.
  • the mapping relationship between related data allows the vehicle to re-establish data association with the garment production information in the next cycle run.
  • the repair information at least includes the identification information of the carrier and the missing serial number.
  • the production sequence is generated based on the actual operation of the carrier. Therefore, before the carrier completes this cycle operation, the production sequence is increased in real time, the process of the process continues to advance, and the serial number is generated. It only increases gradually; it can be matched one-to-one with the serial number in the process confirmation sequence. If there is a lack of alignment, it means that there is a lack of serial number in the production sequence, and there may be a lack of process in the manufacturing of garments; if If there is no missing position, it means that the production sequence is complete and the garment manufacturing process is normal.
  • step S103 includes:
  • the production sequence added in real time is matched with the process confirmation sequence, and the process flow experienced by the carrier is confirmed in real time, specifically including:
  • repair information is formed based on the missing serial number and the identification information of the carrier, and the repair information is sent to the monitoring platform .
  • the serial numbers of the sensors at the corresponding process positions are sorted in order to form a response sequence of the corresponding sensors during normal operation of the carrier, and this is predefined as a process confirmation sequence.
  • the production sequence added in real time only corresponds to a part of the process confirmation sequence, and the sequence number only needs to be matched to the interval where the process position is located. Since the process flow is determined, after the existing serial number of the vehicle is determined, the subsequent newly added serial number of the vehicle is clear in the process confirmation sequence. If the new serial number in the production sequence is consistent with the process confirmation sequence If there is any inconsistency, it means that there is a missing serial number in the corresponding area; otherwise, the process flow is normal.
  • the monitoring platform depends on the server settings to facilitate on-site confirmation by monitoring personnel.
  • Steps include:
  • the missing property output is a sensor failure
  • the missing property output is a missing process
  • the staff confirms that there is a missing process, they can make up for the missing process; when it is confirmed that the sensor is faulty, the sensor can be replaced and the missing serial number in the production sequence can be filled simultaneously to keep the garment process in a normal state. state. Understandably, the replacement sensor inherits the serial number of the failed sensor.
  • the residence time is greater than the reference time-consuming range, it means that the process is delayed and inferential judgment cannot be made.
  • the missing properties can be output as process delays. For delayed processes, reasonable judgments can be made based on the actual scenario. If a process delay occurs during the rest period, it means that the sensor is faulty and the corresponding function was not turned off in time; if a process delay occurs during the operating time, it means that there is a problem with the process. , personnel on duty should be reminded. If necessary, the upper limit of the reference time-consuming range can be appropriately extended to cope with emergencies and avoid process delays at the work station.
  • the carrier completes one cycle of operation on the production line, it means that the garments carried by the carrier have completed all the processes in the hanging production line, and the production sequence and process confirmation sequence can be completely matched, and The serial number in the production sequence will no longer be added.
  • the cyclic batch of the vehicle can be associated with the index entry to form a traceability identification for this production operation, which can be traced back to the corresponding vehicle and batch, and the traceability identification will be regarded as this production operation. identification mark to facilitate the query call of the production sequence.
  • the production information of the clothes in the actual production process is traced and queried, and the traceability information is generated.
  • the traceability information can be associated with the mounting information of the vehicle and thus associated with the corresponding clothes, which can be used for subsequent quality inspection.
  • Data services are provided for information traceability/quality inspection of the clothing, customer inquiry/traceability of the production information of the clothing, etc.
  • step S104 includes:
  • the repair projects are the make-up projects for the missing serial number
  • the mounting information of the vehicle in the detection information is retrieved, and the traceability information is generated based on the production information of the vehicle during this cycle and is associated with the mounting information.
  • identifiable labels can be set for clothing that has completed all processes and can be associated with traceability information.
  • the identification information contained in the tag can be the category, material, number, etc. of the clothing. Preferably, it can be matched with the mounting information to quickly establish a mapping relationship with the traceability information.
  • the production information at least includes the executed process flow and the information of the personnel on duty, wherein the process flow includes the executed process flow and the repair project; it can be understood that the executed process flow can be a conventional process flow, or it can be It is a process flow with make-up work.
  • the upper level monitoring fault should not be regarded as a repair project that affects the clothing process. It will not have an impact on the actual production information of the clothes and has nothing to do with the workers at the work station; Remedial work on missing processes should be regarded as repair items that affect the clothing process and added to the traceability information. Both the quality inspection post and the customer should have the right to know the true production information of the clothing.
  • the on-duty information at the process location at least includes on-duty personnel information and on-duty time periods. This data is fixed and can be queried and traced back to the responsible person. When performing make-up work, the location of the make-up work and the corresponding on-duty information should also be confirmed to effectively trace the new responsible person.
  • the cycle batch of the carrier includes the usage time and usage batch of the carrier.
  • the staff can conduct on-site confirmation, perform data repair, and perform maintenance on the corresponding vehicle or sensor.
  • vehicle-based information tracing device provided by the embodiment of the present application will be introduced in detail below with reference to Figure 2. It should be noted that the vehicle-based information tracing device shown in Figure 2 is used to perform the method of the embodiment shown in Figure 1 of the present application. For convenience of explanation, only the parts related to the embodiment of the present application are shown. If specific technical details are not disclosed, please refer to the embodiment shown in Figure 1 of this application.
  • Figure 2 is a schematic structural diagram of a carrier-based information tracing device provided by an embodiment of the present application. As shown in Figure 2, the device includes:
  • Process editing module 201 edit the sensor sequence on the production line and associate the serial number with the process location;
  • Production monitoring module 202 obtains the detection information of each sensor on the production line during the operation of the vehicle, associates the detection information with the serial number of the corresponding sensor, and generates the production sequence of the vehicle based on the time stamp of the detection information;
  • Process confirmation module 203 Match the production sequence with the predefined process confirmation sequence. When the production sequence has a missing serial number, send repair information.
  • the repair information at least includes the identification information of the vehicle and the missing serial number.
  • Information generation module 204 When the production sequence of the vehicle completely matches the process confirmation sequence, traceability information is generated based on the production sequence and repair project.
  • the “units” and “modules” in this specification refer to software and/or hardware that can independently complete or cooperate with other components to complete specific functions.
  • the hardware can be, for example, a field-programmable gate array (Field-Programmable Gate Array, FPGA), integrated circuit (Integrated Circuit, IC) etc.
  • Each processing unit and/or module in the embodiments of this application can be implemented by an analog circuit that implements the functions described in the embodiments of this application, or by software that performs the functions described in the embodiments of this application.
  • the electronic device 300 may include: at least one central processing unit 301 , at least one network interface 304 , a user interface 303 , a memory 305 , and at least one communication bus 302 .
  • the communication bus 302 is used to realize connection communication between these components.
  • the user interface 303 may include a display screen (Display) and a camera (Camera), and the optional user interface 303 may also include a standard wired interface and a wireless interface.
  • Display display screen
  • Camera Camera
  • the optional user interface 303 may also include a standard wired interface and a wireless interface.
  • the network interface 304 may optionally include a standard wired interface and a wireless interface (such as a WI-FI interface).
  • the central processing unit 301 may include one or more processing cores.
  • the central processing unit 301 uses various interfaces and lines to connect various parts of the entire electronic device 300, and by running or executing instructions, programs, code sets or instruction sets stored in the memory 305, and calling data stored in the memory 305, Execute various functions of the terminal 300 and process data.
  • the central processor 301 can use digital signal processing (Digital Signal Processing (DSP), Field-Programmable Gate Array (FPGA), Programmable Logic Array (Programmable Logic Array (PLA) in at least one form of hardware.
  • DSP Digital Signal Processing
  • FPGA Field-Programmable Gate Array
  • PDA Programmable Logic Array
  • the central processing unit 301 can integrate a central processing unit (CPU), a graphics central processing unit (Graphics Processing Unit (GPU) and modem, etc. One or a combination of several.
  • the CPU mainly handles the operating system, user interface, and applications; the GPU is responsible for rendering and drawing the content that needs to be displayed on the display; and the modem is used to handle wireless communications. It can be understood that the above-mentioned modem may not be integrated into the central processor 301 and may be implemented by a separate chip.
  • the memory 305 may include random access memory (Random Access Memory (RAM), which can also include read-only memory (Read-Only Memory).
  • the memory 305 includes non-transitory computer-readable media (non-transitory computer-readable storage medium).
  • Memory 305 may be used to store instructions, programs, codes, sets of codes, or sets of instructions.
  • the memory 305 may include a program storage area and a data storage area, where the program storage area may store instructions for implementing the operating system, instructions for at least one function (such as touch function, sound playback function, image playback function, etc.), Instructions, etc., used to implement each of the above method embodiments; the storage data area can store data, etc. involved in each of the above method embodiments.
  • the memory 305 may optionally be at least one storage device located away from the aforementioned central processor 301 .
  • memory 305 which is a computer storage medium, may include an operating system, a network communication module, a user interface module and program instructions.
  • the user interface 303 is mainly used to provide an input interface for the user and obtain the data input by the user; and the central processor 301 can be used to call the vehicle-based information traceability stored in the memory 305. application and specifically do the following:
  • the repair information at least includes the identification information of the vehicle and the missing serial number;
  • traceability information is generated based on the production sequence and repair project.
  • This application also provides a computer-readable storage medium on which a computer program is stored, which implements the steps of the above method when executed by a processor.
  • the computer-readable storage medium may include, but is not limited to, any type of disk, including floppy disks, optical disks, DVDs, CD-ROMs, microdrives and magneto-optical disks, ROM, RAM, EPROM, EEPROM, DRAM, VRAM, flash memory devices , magnetic or optical cards, nanosystems (including molecular memory ICs), or any type of media or device suitable for storing instructions and/or data.
  • the disclosed device can be implemented in other ways.
  • the device embodiments described above are only illustrative.
  • the division of the units is only a logical function division. In actual implementation, there may be other division methods.
  • multiple units or components may be combined or may be Integrated into another system, or some features can be ignored, or not implemented.
  • the coupling or direct coupling or communication connection between each other shown or discussed may be through some service interfaces, and the indirect coupling or communication connection of the devices or units may be in electrical or other forms.
  • the units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place, or they may be distributed to multiple network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of this embodiment.
  • each functional unit in each embodiment of the present application can be integrated into one processing unit, each unit can exist physically alone, or two or more units can be integrated into one unit.
  • the above integrated units can be implemented in the form of hardware or software functional units.
  • the integrated unit is implemented in the form of a software functional unit and sold or used as an independent product, it may be stored in a computer-readable memory.
  • the technical solution of the present application is essentially or contributes to the existing technology, or all or part of the technical solution can be embodied in the form of a software product, and the computer software product is stored in a memory, It includes several instructions to cause a computer device (which can be a personal computer, a server or a network device, etc.) to execute all or part of the steps of the methods described in various embodiments of this application.
  • the aforementioned memory includes: U disk, read-only memory (ROM), random access memory (Random Access Memory, RAM), mobile hard disk, magnetic disk or optical disk and other media that can store program code.
  • the program can be stored in a computer-readable memory.
  • the memory can include: flash memory. disk, read-only memory (Read-Only Memory, ROM), random access device (Random Access Memory (RAM), magnetic disk or optical disk, etc.

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Abstract

The present invention relates to a carrier-based information tracing method and apparatus. The method comprises: editing a sensor sequence on a production line, and associating serial numbers with process positions; acquiring detection information of each sensor on the production line during the running process of a carrier, associating the detection information with a serial number of a corresponding sensor, and generating a production sequence of the carrier according to a timestamp of the detection information; performing missing matching on the production sequence and a predefined process confirmation sequence, and when there is a missing serial number in the production sequence, sending repair information, wherein the repair information at least comprises identification information of the carrier, and the missing serial number; and when the production sequence of the carrier completely matches the process confirmation sequence, generating tracing information according to the production sequence and a repair item. In the present invention, process confirmation is performed on clothing manufacturing during a production process on the basis of a carrier, and the problems of a missing process and a fault are responded to quickly, such that production information of clothing can be effectively traced, thereby facilitating the tracing of production information of ready-made clothes for sale, and meeting customer requirements.

Description

一种基于载具的信息追溯方法及装置A vehicle-based information tracing method and device 技术领域Technical field
本申请涉及生产监控技术领域,具体而言,涉及一种基于载具的信息追溯方法及装置。This application relates to the technical field of production monitoring, and specifically to a vehicle-based information tracing method and device.
背景技术Background technique
现在的成衣制造依靠流水线式的吊挂生产线进行,各项工序均依附于吊挂生产线排列分布,能够有效提升作业效率。Today's garment manufacturing relies on assembly-line hanging production lines. All processes are arranged and distributed on the hanging production lines, which can effectively improve operating efficiency.
技术问题technical problem
但现行的吊挂生产线中对于成衣在生产过程中的工序确认是模糊的,通过人工手动确认效率低下、影响正常作业,通过监控识别则局限性较大、成本高,不利于成衣在生产过程中的工序确认,对成衣的生产信息追溯也造成了较大的盲区,无法有效追责、补工。However, in the current hanging production line, the process confirmation of the garments in the production process is vague. Manual confirmation is inefficient and affects normal operations. Monitoring and identification has greater limitations and high costs, which is not conducive to the garment production process. The process confirmation and traceability of garment production information have also created a large blind spot, making it impossible to effectively pursue accountability and make up work.
技术解决方案Technical solutions
为了解决上述问题,本申请实施例提供了一种基于载具的信息追溯方法及装置,基于载具在生产过程中对衣物制造进行工序确认,快速响应缺失工序、故障问题,不影响工作人员的正常作业;能够有效追溯衣物的生产信息,有利于对售卖成衣的生产信息追溯,完善客户需求。In order to solve the above problems, embodiments of the present application provide a vehicle-based information tracing method and device. The vehicle is used to confirm the manufacturing process of clothing during the production process, quickly respond to missing processes and fault problems, and does not affect the safety of the staff. Normal operation; it can effectively trace the production information of clothing, which is conducive to tracing the production information of ready-made clothes for sale and improving customer needs.
第一方面,本申请实施例提供了一种基于载具的信息追溯方法,所述方法包括:In the first aspect, embodiments of the present application provide a vehicle-based information tracing method, which method includes:
编辑生产线上的感应器序列,并将序列号与工序位置关联;Edit the sensor sequence on the production line and associate the serial number with the process location;
获取载具运行过程中所述生产线上各感应器的检测信息,关联所述检测信息与对应的所述感应器的序列号,根据所述检测信息的时间戳生成所述载具的生产序列;Obtain the detection information of each sensor on the production line during the operation of the vehicle, associate the detection information with the corresponding serial number of the sensor, and generate the production sequence of the vehicle according to the time stamp of the detection information;
将所述生产序列与预定义的工序确认序列进行缺失匹配,当所述生产序列存在序列号缺失时,发送修复信息,所述修复信息至少包括载具的标识信息、缺失序列号;Perform deletion matching between the production sequence and the predefined process confirmation sequence. When the production sequence has a missing serial number, send repair information. The repair information at least includes the identification information of the vehicle and the missing serial number;
当所述载具的生产序列与所述工序确认序列完全匹配时,根据所述生产序列及修复项目生成追溯信息。When the production sequence of the carrier completely matches the process confirmation sequence, traceability information is generated based on the production sequence and repair project.
优选的,编辑生产线上的感应器序列,并将序列号与工序位置关联,包括:Preferably, edit the sensor sequence on the production line and associate the serial number with the process location, including:
将感应器对应安装于所述生产线上的各个工序位置,为每个所述感应器编辑唯一性的序列号;Install sensors corresponding to each process position on the production line, and compile a unique serial number for each sensor;
编辑所述工序位置的代号,将所述序列号与所述工序位置的代号对应关联,上传至服务器并保存。Edit the code of the process location, associate the serial number with the code of the process location, upload it to the server and save it.
优选的,所述载具上搭载有感应芯片,所述感应芯片所发射的信息能够被所述感应器检测到,所述感应芯片所发射的信息中包括:所述载具的标识信息、所述载具挂载信息;Preferably, the carrier is equipped with an induction chip, and the information emitted by the induction chip can be detected by the sensor. The information emitted by the induction chip includes: the identification information of the carrier, the The above vehicle mounting information;
所述载具上设置有标签,所述标签内容包括所述载具的标识信息。A label is provided on the carrier, and the content of the label includes identification information of the carrier.
优选的,获取载具运行过程中所述生产线上各感应器的检测信息,关联所述检测信息与对应的所述感应器的序列号,根据所述检测信息的时间戳生成所述载具的生产序列,包括:Preferably, the detection information of each sensor on the production line is obtained during the operation of the vehicle, the detection information is associated with the serial number of the corresponding sensor, and the detection information of the vehicle is generated based on the time stamp of the detection information. Production sequence, including:
获取所述生产线上各处所述感应器的检测信息,将所述检测信息与对应的所述感应器的序列号关联;Obtain the detection information of the sensors everywhere on the production line, and associate the detection information with the serial numbers of the corresponding sensors;
读取所述检测信息中的所述载具的标识信息,将具有相同标识信息的检测信息划分至同一群组内;Read the identification information of the carrier in the detection information, and classify the detection information with the same identification information into the same group;
以所述检测信息的时间戳对群组内的所述检测信息所对应的序列号进行排序,从而生成所述载具在所述生产线上运行时的所述生产序列;Sorting the serial numbers corresponding to the detection information in the group based on the time stamp of the detection information, thereby generating the production sequence when the carrier is running on the production line;
根据所述载具在所述生产线上的运行实时更新所述生产序列,将所述载具的标识信息作为所述生产序列的索引词条;所述生产序列反映了所述载具在本次运行过程中工序进程; The production sequence is updated in real time according to the operation of the carrier on the production line, and the identification information of the carrier is used as the index entry of the production sequence; the production sequence reflects the operation of the carrier this time Process progress during operation;
当所述载具在所述生产线上完成一次循环运行之后,断开所述载具的标识信息与本次生产作业中的数据关联,终止所述生产序列的实时更新;将所述载具的循环批次与所述索引词条关联形成本次生产作业的追溯标识;After the carrier completes a cycle of operation on the production line, the identification information of the carrier is disconnected from the data in this production operation, and the real-time update of the production sequence is terminated; the identification information of the carrier is The cyclic batch is associated with the index entry to form the traceability identification of this production operation;
当所述载具重新进入下一次循环运行时,重新建立所述载具的标识信息与下一次生产作业中的数据关联。When the carrier re-enters the next cycle operation, the association between the identification information of the carrier and the data in the next production operation is re-established.
优选的,将所述生产序列与预定义的工序确认序列进行缺失匹配,当所述生产序列存在序列号缺失时,发送修复信息,所述修复信息至少包括载具的标识信息、缺失序列号,包括:Preferably, the production sequence is matched with a predefined process confirmation sequence. When the production sequence has a missing serial number, repair information is sent. The repair information at least includes the identification information of the carrier and the missing serial number. include:
根据生产作业的工序流程将所述生产线上的所述感应器的序列号依次排序,预定义为工序确认序列;Sort the serial numbers of the sensors on the production line in sequence according to the process flow of the production operation, and predefine it as a process confirmation sequence;
将实时增加的所述生产序列与所述工序确认序列进行匹配,对所述载具所经历过的工序流程进行实时确认,具体包括:The production sequence added in real time is matched with the process confirmation sequence, and the process flow experienced by the carrier is confirmed in real time, specifically including:
获取所述生产序列中新增的序列号与所述工序确认序列中的序列号一一对应匹配,判断所述生产序列中的序列号是否存在缺失;Obtain a one-to-one correspondence between the newly added serial number in the production sequence and the serial number in the process confirmation sequence, and determine whether the serial number in the production sequence is missing;
若所述生产序列与所述工序确认序列的对应区域内不存在序列号缺失时,则所述载具的工序流程正常;If there is no missing serial number in the corresponding area of the production sequence and the process confirmation sequence, the process flow of the vehicle is normal;
若所述生产序列与所述工序确认序列的对应区域内存在序列号缺失时,则基于缺失的序列号与所述载具的标识信息共同形成修复信息,并将所述修复信息发送至监控平台。If there is a missing serial number in the corresponding area of the production sequence and the process confirmation sequence, repair information is formed based on the missing serial number and the identification information of the carrier, and the repair information is sent to the monitoring platform .
优选的,还包括对于缺失的序列号的缺失性质判断及修复:Preferably, it also includes determining the nature of the missing serial number and repairing it:
预定义各个工序的参考耗时范围;Predefine the reference time-consuming range of each process;
获取各个工序位置上起止点内所有感应器的序列号;Obtain the serial numbers of all sensors in the starting and ending points of each process position;
读取每个工序位置上所对应的各个所述感应器的检测信息的时间戳,计算所述载具在每个工序位置上的滞留时间段;Read the timestamp of the detection information of each sensor corresponding to each process position, and calculate the residence time period of the carrier at each process position;
基于工序的执行顺序计算所述载具在存在缺失序列号的工序内的滞留时间;Calculate the residence time of the vehicle in the process with missing serial number based on the execution order of the process;
若所述滞留时间处于所述参考耗时范围内,则所述缺失性质输出为感应器故障;If the residence time is within the reference time-consuming range, the missing property output is a sensor failure;
若所述滞留时间小于所述参考耗时范围,则所述缺失性质输出为工序缺失;If the residence time is less than the reference time-consuming range, the missing property output is a missing process;
将所述缺失性质的输出内容作为参考项添加进入至所述修复信息内,由工作人员对所述缺失性质进行现场验证,若为感应器故障,则填补所述生产序列内的缺失序列号;若为工序缺失,则对缺失的工序进行补工。Add the output content of the missing property as a reference item into the repair information, and the staff will conduct on-site verification of the missing property. If it is a sensor failure, fill in the missing serial number in the production sequence; If the process is missing, make up for the missing process.
优选的,当所述载具的生产序列与所述工序确认序列完全匹配时,根据所述生产序列及修复项目生成追溯信息,包括:Preferably, when the production sequence of the carrier completely matches the process confirmation sequence, traceability information is generated based on the production sequence and repair project, including:
当所述载具的生产序列中的序列号与所述工序确认序列中的序列号全部一一对应匹配时,所述生产序列与所述工序确认序列完全匹配,所述载具完成一次循环运行;When the serial numbers in the production sequence of the carrier and the serial numbers in the process confirmation sequence all match one-to-one, the production sequence completely matches the process confirmation sequence, and the carrier completes a cycle operation. ;
获取所述载具的追溯标识,查询已停止更新的所述生产序列中存在的修复项目,所述修复项目即为缺失序列号的补工项目;Obtain the traceability identification of the vehicle and query the repair projects that exist in the production sequence that has stopped updating. The repair projects are the make-up projects for the missing serial number;
查询各个工序位置上的当值信息,标记缺失的工序位置上的当值信息,标记对缺失的工序进行补工的工序位置及当值信息;Query the on-duty information at each process position, mark the on-duty information on the missing process location, mark the process location and on-duty information for making up for the missing process;
调取所述检测信息中所述载具的挂载信息,基于所述载具本次循环运行过程中的生产信息,生成所述追溯信息并与所述挂载信息关联;Retrieve the mounting information of the vehicle in the detection information, generate the traceability information based on the production information of the vehicle during this cycle and associate it with the mounting information;
所述生产信息至少包括所执行的工序流程及当值人员信息。The production information at least includes the executed process flow and information about the personnel on duty.
第二方面,本申请实施例提供了一种基于载具的信息追溯装置,所述装置包括:In the second aspect, embodiments of the present application provide a vehicle-based information tracing device, which includes:
工序编辑模块:编辑生产线上的感应器序列,并将序列号与工序位置关联;Process editing module: edit the sensor sequence on the production line and associate the serial number with the process location;
生产监测模块:获取载具运行过程中生产线上各感应器的检测信息,关联检测信息与对应的感应器的序列号,根据检测信息的时间戳生成载具的生产序列;Production monitoring module: Obtain the detection information of each sensor on the production line during the operation of the vehicle, associate the detection information with the serial number of the corresponding sensor, and generate the production sequence of the vehicle based on the timestamp of the detection information;
工序确认模块:将生产序列与预定义的工序确认序列进行缺失匹配,当生产序列存在序列号缺失时,发送修复信息,修复信息至少包括载具的标识信息、缺失序列号。Process confirmation module: Match the production sequence with the predefined process confirmation sequence. When the serial number is missing in the production sequence, repair information is sent. The repair information at least includes the identification information of the vehicle and the missing serial number.
信息生成模块:当载具的生产序列与工序确认序列完全匹配时,根据生产序列及修复项目生成追溯信息。Information generation module: When the production sequence of the vehicle completely matches the process confirmation sequence, traceability information is generated based on the production sequence and repair project.
第三方面,本申请实施例提供了一种电子设备,包括存储器、处理器及存储在存储器上并可在处理器上运行的计算机程序,所述处理器执行所述计算机程序时实现如第一方面或第一方面的任意一种可能的实现方式提供的方法的步骤。In a third aspect, embodiments of the present application provide an electronic device, including a memory, a processor, and a computer program stored in the memory and executable on the processor. When the processor executes the computer program, the first Method steps provided by any possible implementation manner of the aspect or the first aspect.
第四方面,本申请实施例提供了一种计算机可读存储介质,其上存储有计算机程序,所述计算机程序被处理器执行时实现如第一方面或第一方面的任意一种可能的实现方式提供的方法。In a fourth aspect, embodiments of the present application provide a computer-readable storage medium on which a computer program is stored. When the computer program is executed by a processor, the computer program implements the first aspect or any possible implementation of the first aspect. method provided.
有益效果beneficial effects
本发明的有益效果为:The beneficial effects of the present invention are:
本发明为一种基于载具的信息追溯方法,以载具在吊挂生产线上的运行反映成衣的工序进程,在成衣的生产阶段即对成衣的生产工序进程进行自动化的确认,不影响工位上的工作人员的正常作业,实现有效的生产工序监控、责任到人,快速响应缺失工序、感应故障等问题,有利快速定位问题、解决问题,有利于生产线的稳定运行。The invention is an information traceability method based on a carrier. The operation of the carrier on the hanging production line reflects the process progress of the garment. During the production stage of the garment, the production process process of the garment is automatically confirmed without affecting the work station. It can effectively monitor the production process, assign responsibility to each person, and quickly respond to problems such as missing processes and induction failures, which is conducive to quickly locating and solving problems, and is conducive to the stable operation of the production line.
以生产过程中的真实信息,生成对应衣物的追溯信息,对售卖的成衣提供生成信息追溯支持,完善客户需求,可实现真伪辨识。Based on the real information in the production process, the traceability information corresponding to the clothing is generated, and the generated information traceability support is provided for the ready-made clothes sold to improve customer needs and realize authenticity identification.
附图说明Description of drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例中所需使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required to be used in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application. Those of ordinary skill in the art can also obtain other drawings based on these drawings without exerting creative efforts.
图1为本申请实施例提供的一种基于载具的信息追溯方法的流程示意图;Figure 1 is a schematic flow chart of a vehicle-based information tracing method provided by an embodiment of the present application;
图2为本申请实施例提供的一种基于载具的信息追溯装置的结构示意图;Figure 2 is a schematic structural diagram of a vehicle-based information tracing device provided by an embodiment of the present application;
图3为本申请实施例提供的一种电子设备的结构示意图。FIG. 3 is a schematic structural diagram of an electronic device provided by an embodiment of the present application.
本发明的实施方式Embodiments of the invention
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application.
在下述介绍中,术语“第一”、“第二”仅为用于描述的目的,而不能理解为指示或暗示相对重要性。下述介绍提供了本申请的多个实施例,不同实施例之间可以替换或者合并组合,因此本申请也可认为包含所记载的相同和/或不同实施例的所有可能组合。因而,如果一个实施例包含特征A、B、C,另一个实施例包含特征B、D,那么本申请也应视为包括含有A、B、C、D的一个或多个所有其他可能的组合的实施例,尽管该实施例可能并未在以下内容中有明确的文字记载。In the following introduction, the terms "first" and "second" are used for descriptive purposes only and shall not be understood as indicating or implying relative importance. The following description provides multiple embodiments of the present application. Different embodiments can be replaced or combined. Therefore, the present application can also be considered to include all possible combinations of the same and/or different embodiments described. Thus, if one embodiment contains features A, B, C, and another embodiment contains features B, D, then the application should also be considered to include all other possible combinations containing one or more of A, B, C, D embodiment, although this embodiment may not be explicitly documented in the following content.
下面的描述提供了示例,并且不对权利要求书中阐述的范围、适用性或示例进行限制。可以在不脱离本申请内容的范围的情况下,对描述的元素的功能和布置做出改变。各个示例可以适当省略、替代或添加各种过程或组件。例如所描述的方法可以以所描述的顺序不同的顺序来执行,并且可以添加、省略或组合各种步骤。此外,可以将关于一些示例描述的特征组合到其他示例中。The following description provides examples and does not limit the scope, applicability, or examples set forth in the claims. Changes may be made in the function and arrangement of the elements described without departing from the scope of the disclosure. Various procedures or components may be omitted, substituted, or added as appropriate from each example. For example, the described methods may be performed in a different order than that described, and various steps may be added, omitted, or combined. Additionally, features described with respect to some examples may be combined into other examples.
参见图1,图1是本申请实施例提供的一种基于载具的信息追溯方法的流程示意图。在本申请实施例中,所述方法包括:Referring to Figure 1, Figure 1 is a schematic flow chart of a carrier-based information tracing method provided by an embodiment of the present application. In the embodiment of this application, the method includes:
S101、编辑生产线上的感应器序列,并将序列号与工序位置关联。S101. Edit the sensor sequence on the production line and associate the serial number with the process location.
本申请的执行主体涉及吊挂生产线上的载具、感应器及中控服务器。其中,载具上搭载感应芯片,感应芯片可以为无源电子标签,感应器用于检测感应芯片发射的信息,使得感应芯片所发射的信息能够在一定范围内被感应器检测并接收。感应芯片内所出储存的信息包括固定信息以及写入信息,固定信息为载具的标识信息;写入信息为当前载具所挂载的衣物的信息,诸如,衣物的品类、材质、编号等。可以理解的是,标识信息为固定信息,可参考感应芯片的唯一性识别码设计,用于辨识载具,以便于与其他载具进行区分;写入信息则由工作人员或特定位置的设备写入,与载具所运输的衣物关联;但由于载具是循环使用的,因此,每次循环运行过程,载具上所挂载的衣物可能不同,需要重新写入对于的数据。The execution subject of this application involves the vehicles, sensors and central control servers on the hanging production line. Among them, the vehicle is equipped with a sensor chip, which can be a passive electronic tag, and the sensor is used to detect the information emitted by the sensor chip, so that the information emitted by the sensor chip can be detected and received by the sensor within a certain range. The information stored in the sensor chip includes fixed information and written information. The fixed information is the identification information of the vehicle; the written information is the information of the clothing currently mounted on the vehicle, such as the category, material, number, etc. of the clothing. . It can be understood that the identification information is fixed information, and reference can be made to the unique identification code design of the sensor chip, which is used to identify the vehicle to distinguish it from other vehicles; the written information is written by staff or equipment at a specific location. The entry is related to the clothes transported by the vehicle; however, because the vehicle is used cyclically, the clothes mounted on the vehicle may be different during each cycle, and the corresponding data needs to be rewritten.
在一种实施例中,吊挂生产线上布局设置有各种工序,载具在吊挂生产线上进行一次循环运行,便可完成既定的制作工序,即完成一件成衣的制造。各个工序所占据的生产线长度不同,基于工序的需求,所需的感应器数量也存在差异。在对各个工序的长度进行确定时,可根据感应器的安装位置进行划分,与真实的工序位置虽然存在一定的区域放大,但不用额外设置感应器对工序进行精细化划分,更有利于直接借用现行的吊挂生产线,降低额外附加成本。In one embodiment, various processes are laid out on the hanging production line. The carrier can complete the predetermined manufacturing process by running one cycle on the hanging production line, that is, the manufacturing of a piece of ready-made clothing. The length of the production line occupied by each process is different, and the number of sensors required is also different based on the needs of the process. When determining the length of each process, it can be divided according to the installation position of the sensor. Although there is a certain area amplification from the actual process position, there is no need to set up additional sensors to finely divide the process, which is more conducive to direct borrowing. The current hanging production line reduces additional additional costs.
本申请中,步骤S101具体包括:In this application, step S101 specifically includes:
将感应器对应安装于所述生产线上的各个工序位置,为每个所述感应器编辑唯一性的序列号;Install sensors corresponding to each process position on the production line, and compile a unique serial number for each sensor;
编辑所述工序位置的代号,将所述序列号与所述工序位置的代号对应关联,上传至服务器并保存。Edit the code of the process location, associate the serial number with the code of the process location, upload it to the server and save it.
在本申请实施例中,感应器的安装于生产线上的工序位置相对应,在便于划分工序区间的同时,还可对各个工序的操作耗时进行监控,反映工作人员的作业效率。基于工序位置上的当值人员信息,可快速根据感应器的序列号对应到当值人员,确认对应工序在对应时段内的责任人。In the embodiment of the present application, the sensors are installed in corresponding process positions on the production line, which not only facilitates the division of process intervals, but also monitors the operation time of each process and reflects the operating efficiency of the workers. Based on the information of the person on duty at the process location, the person on duty can be quickly mapped according to the serial number of the sensor, and the person responsible for the corresponding process within the corresponding period can be confirmed.
本申请的实施例中,在一条吊挂生产线内,载具在运行时所经历的各项工序是有序排列的,生产线上的感应器的序列号应具有唯一性,从而使载具与感应器之间的映射关系单一,不存在重复,能够有效反映成衣的工序进程。In the embodiment of the present application, in a hanging production line, the various processes that the carrier goes through during operation are arranged in an orderly manner, and the serial numbers of the sensors on the production line should be unique, so that the carrier and the sensor The mapping relationship between devices is single and there is no duplication, which can effectively reflect the process of garments.
对于生产线内的各项工序,工序可能存在重复,可编辑工序位置的代号,将感应器的序列号与工序位置的代号对应关联,并上传至服务器保存,以感应器的序列号对载具的运行过程中的工序进程实现识别监控。For each process in the production line, the process may be repeated. You can edit the code of the process location, associate the serial number of the sensor with the code of the process location, and upload it to the server for storage. Use the serial number of the sensor to compare the vehicle's The process progress during operation is identified and monitored.
必要时,代号亦可具备唯一性。通过序列号确认工序位置,可快速响应对应区域内的工作人员,对载具的工序进程进行真实性确认、管控等。When necessary, the code name can also be unique. By confirming the process location through the serial number, you can quickly respond to the staff in the corresponding area to confirm the authenticity and control the process progress of the vehicle.
S102、获取载具运行过程中所述生产线上各感应器的检测信息,关联所述检测信息与对应的所述感应器的序列号,根据所述检测信息的时间戳生成所述载具的生产序列。S102. Obtain the detection information of each sensor on the production line during the operation of the vehicle, associate the detection information with the serial number of the corresponding sensor, and generate the production information of the vehicle according to the time stamp of the detection information. sequence.
在本申请实施例中,以载具与感应器之间的感应信号作为成衣工序进程的监控数据,同一位置上的感应器会对路过的多个载具进行感应检测。若将感应器所接收到的信号定义为检测信号,则感应器对每个载具均能够检测到相应的数据,检测信号由载具所搭载的感应芯片发射响应的数据形成,检测信息内至少包括载具的标识信息、载具挂载信息。In the embodiment of the present application, the induction signal between the carrier and the sensor is used as the monitoring data of the garment process process, and the sensor at the same position will perform induction detection on multiple passing carriers. If the signal received by the sensor is defined as a detection signal, then the sensor can detect corresponding data for each vehicle. The detection signal is formed by the response data emitted by the induction chip mounted on the vehicle. The detection information contains at least Including vehicle identification information and vehicle mounting information.
由此,当载具靠近感应器时,感应器即可接收到较多的检测信息,检测信息的产生位置即为感应器的位置,说明有载具运行到了此处,载具所挂载的成衣制造进程到达此处;感应器所处的位置,即可反应衣物的工序进程。Therefore, when the vehicle is close to the sensor, the sensor can receive more detection information. The location where the detection information is generated is the location of the sensor, which means that a vehicle has moved here, and the vehicle is mounted there. The garment manufacturing process reaches here; the location of the sensor can reflect the process of the garment.
在一种可实施方式中,到达感应器位置的载具所挂载的衣物的工序进程,可以感应器的序列号代表,当一个载具经过多个感应器之后,则衣物的工序进程可有感应器的序列号以时间戳进行排序代表,形成载具的生成序列,可代表衣物的工序进程,具体的步骤包括:In one possible implementation, the process of the clothes mounted on the carrier arriving at the sensor position can be represented by the serial number of the sensor. When a carrier passes through multiple sensors, the process of the clothes can be represented by The serial numbers of the sensors are represented by time stamps, forming a generation sequence of the vehicle, which can represent the process of clothing. The specific steps include:
获取所述生产线上各处所述感应器的检测信息,将所述检测信息与对应的所述感应器的序列号关联;Obtain the detection information of the sensors everywhere on the production line, and associate the detection information with the serial numbers of the corresponding sensors;
读取所述检测信息中的所述载具的标识信息,将具有相同标识信息的检测信息划分至同一群组内;Read the identification information of the carrier in the detection information, and classify the detection information with the same identification information into the same group;
以所述检测信息的时间戳对群组内的所述检测信息所对应的序列号进行排序,从而生成所述载具在所述生产线上运行时的所述生产序列;Sorting the serial numbers corresponding to the detection information in the group based on the time stamp of the detection information, thereby generating the production sequence when the carrier is running on the production line;
根据所述载具在所述生产线上的运行实时更新所述生产序列,将所述载具的标识信息作为所述生产序列的索引词条;Update the production sequence in real time according to the operation of the carrier on the production line, and use the identification information of the carrier as an index entry of the production sequence;
本申请中,感应器的检测信息是针对载具所搭载的感应芯片形成的,在一定间距内,感应器接收并检测感应芯片所发射的信息。In this application, the detection information of the sensor is formed based on the induction chip mounted on the vehicle. Within a certain distance, the sensor receives and detects the information emitted by the induction chip.
多个载具在同一生产线上运行,每个感应器均能够检测到多个载具,可根据载具的标识信息,将检测信息进行筛选、划分,并以时间戳进行排序,从而基于时间线生成各个载具的工序进程;本申请的实施例中,以感应器的序列号进行排序生成载具的生产序列,以所述生产序列反映所述载具在本次运行过程中工序进程。Multiple vehicles are running on the same production line, and each sensor can detect multiple vehicles. The detection information can be filtered and divided according to the identification information of the vehicle, and sorted by timestamp, thus based on the timeline. Generate the process progress of each vehicle; in the embodiment of the present application, the serial number of the sensor is used to sort and generate the production sequence of the vehicle, and the production sequence reflects the process progress of the vehicle during this operation.
需要说明的是,在实际生产过程中,载具是循环使用的,因此,当载具在生产线上完成一次运行之后,载具与所挂载的成衣已分离,不再关联,此时,则应重新建立载具与下一件成衣制造的关系,具体步骤包括:It should be noted that in the actual production process, the carrier is recycled. Therefore, after the carrier completes one run on the production line, the carrier and the mounted garment have been separated and are no longer associated. At this time, then The relationship between the vehicle and the next garment manufacturing should be re-established. Specific steps include:
当所述载具在所述生产线上完成一次循环运行之后,断开所述载具的标识信息与本次生产作业中的数据关联,终止所述生产序列的实时更新;将所述载具的循环批次与所述索引词条关联形成本次生产作业的追溯标识;After the carrier completes a cycle of operation on the production line, the identification information of the carrier is disconnected from the data in this production operation, and the real-time update of the production sequence is terminated; the identification information of the carrier is The cyclic batch is associated with the index entry to form the traceability identification of this production operation;
当所述载具重新进入下一次循环运行时,重新建立所述载具的标识信息与下一次生产作业中的数据关联。When the carrier re-enters the next cycle operation, the association between the identification information of the carrier and the data in the next production operation is re-established.
在一种可实施方式中,可在生产线上设置起止点,当载具运行至起止点时,视为完成一次循环运行,同时,删除载具的写入数据,断开载具的标识信息与关联数据之间的映射关系,使得载具能够重新与下一次循环运行中的成衣生产信息建立数据关联。In one possible implementation, starting and ending points can be set on the production line. When the carrier runs to the starting and ending points, it is deemed to have completed a cycle. At the same time, the written data of the carrier is deleted and the identification information of the carrier is disconnected. The mapping relationship between related data allows the vehicle to re-establish data association with the garment production information in the next cycle run.
可以理解的是,载具在完成一次循环运行之后,则本次循环运行中的各项数据与载具之间不再有必要联系,可直接断开。对于已经形成的生产序列、载具的循环批次则与对应的成衣之间存在必要联系,是成衣制造过程中的实际生产信息,可形成追溯标识,以便于追溯对应成衣的生产信息。It can be understood that after the vehicle completes a cycle operation, there is no longer a necessary connection between the various data in this cycle operation and the vehicle, and can be directly disconnected. There is a necessary connection between the already formed production sequence and circulating batches of carriers and the corresponding garments. They are the actual production information in the garment manufacturing process and can form a traceability mark to facilitate the tracing of the production information of the corresponding garments.
S103、将所述生产序列与预定义的工序确认序列进行缺失匹配,当所述生产序列存在序列号缺失时,发送修复信息,所述修复信息至少包括载具的标识信息、缺失序列号。S103. Match the production sequence with the predefined process confirmation sequence. When the production sequence has a missing serial number, send repair information. The repair information at least includes the identification information of the carrier and the missing serial number.
在本申请实施例中,生产序列是基于载具的实际运行产生的,因此,在载具未完成本次的循环运行之前,生产序列是实时增加的,工序的进程持续前进,序列号的产生也只逐步增加的;可与工序确认序列中的序列号进行一一对应匹配,若存在对位上的缺失,则说明生产序列存在序列号的缺失,成衣的制造可能存在工序上的缺失;若不存在对位上的缺失,则说明生产序列是完整的,成衣的制造工序正常。In the embodiment of the present application, the production sequence is generated based on the actual operation of the carrier. Therefore, before the carrier completes this cycle operation, the production sequence is increased in real time, the process of the process continues to advance, and the serial number is generated. It only increases gradually; it can be matched one-to-one with the serial number in the process confirmation sequence. If there is a lack of alignment, it means that there is a lack of serial number in the production sequence, and there may be a lack of process in the manufacturing of garments; if If there is no missing position, it means that the production sequence is complete and the garment manufacturing process is normal.
在一种可实施方式中,步骤S103包括:In an implementation manner, step S103 includes:
根据生产作业的工序流程将所述生产线上的所述感应器的序列号依次排序,预定义为工序确认序列;Sort the serial numbers of the sensors on the production line in sequence according to the process flow of the production operation, and predefine it as a process confirmation sequence;
将实时增加的所述生产序列与所述工序确认序列进行匹配,对所述载具所经历过的工序流程进行实时确认,具体包括:The production sequence added in real time is matched with the process confirmation sequence, and the process flow experienced by the carrier is confirmed in real time, specifically including:
获取所述生产序列中新增的序列号与所述工序确认序列中的序列号一一对应匹配,判断所述生产序列中的序列号是否存在缺失;Obtain a one-to-one correspondence between the newly added serial number in the production sequence and the serial number in the process confirmation sequence, and determine whether the serial number in the production sequence is missing;
若所述生产序列与所述工序确认序列的对应区域内不存在序列号缺失时,则所述载具的工序流程正常;If there is no missing serial number in the corresponding area of the production sequence and the process confirmation sequence, then the process flow of the vehicle is normal;
若所述生产序列与所述工序确认序列的对应区域内存在序列号缺失时,则基于缺失的序列号与所述载具的标识信息共同形成修复信息,并将所述修复信息发送至监控平台。If there is a missing serial number in the corresponding area of the production sequence and the process confirmation sequence, repair information is formed based on the missing serial number and the identification information of the carrier, and the repair information is sent to the monitoring platform .
本申请中,以生产线上的工序流程,将对应的工序位置上的感应器的序列号依次排序,形成载具正常运行时对应的感应器的响应序列,并将之预定义为工序确认序列。实时增加的生产序列仅对应工序确认序列中的一部分区域,以工序位置所在区间,对应匹配序列号即可。由于工序流程是确定的,因此,在确定了载具的现有的序列号之后,载具后续新增的序列号在工序确认序列是明确的,若生产序列新增序列号与工序确认序列中的不一致,则说明对应区域内,存在序列号缺失;反之,则工序流程正常。In this application, based on the process flow of the production line, the serial numbers of the sensors at the corresponding process positions are sorted in order to form a response sequence of the corresponding sensors during normal operation of the carrier, and this is predefined as a process confirmation sequence. The production sequence added in real time only corresponds to a part of the process confirmation sequence, and the sequence number only needs to be matched to the interval where the process position is located. Since the process flow is determined, after the existing serial number of the vehicle is determined, the subsequent newly added serial number of the vehicle is clear in the process confirmation sequence. If the new serial number in the production sequence is consistent with the process confirmation sequence If there is any inconsistency, it means that there is a missing serial number in the corresponding area; otherwise, the process flow is normal.
可以理解的是,监控平台依附于服务器设置,以便于监控人员进行现场确认It is understandable that the monitoring platform depends on the server settings to facilitate on-site confirmation by monitoring personnel.
在本申请实施例中,在接收到修复信息之后,还不能判定是否确实存在工序上的缺失,也可能为感应器的故障,因此,还包括对于缺失的序列号的缺失性质判断及修复,具体步骤包括:In the embodiment of the present application, after receiving the repair information, it cannot be determined whether there is indeed a process defect, or it may be a sensor failure. Therefore, it also includes determining the nature of the missing serial number and repairing it. Specifically, Steps include:
预定义各个工序的参考耗时范围;Predefine the reference time-consuming range of each process;
获取各个工序位置上起止点内所有感应器的序列号;Obtain the serial numbers of all sensors in the starting and ending points of each process position;
读取每个工序位置上所对应的各个所述感应器的检测信息的时间戳,计算所述载具在每个工序位置上的滞留时间段;Read the timestamp of the detection information of each sensor corresponding to each process position, and calculate the residence time period of the carrier at each process position;
基于工序的执行顺序计算所述载具在存在缺失序列号的工序内的滞留时间;Calculate the residence time of the vehicle in the process with missing serial number based on the execution order of the process;
若所述滞留时间处于所述参考耗时范围内,则所述缺失性质输出为感应器故障;If the residence time is within the reference time-consuming range, the missing property output is a sensor failure;
若所述滞留时间小于所述参考耗时范围,则所述缺失性质输出为工序缺失;If the residence time is less than the reference time-consuming range, the missing property output is a missing process;
将所述缺失性质的输出内容作为参考项添加进入至所述修复信息内,由工作人员对所述缺失性质进行现场验证,若为感应器故障,则填补所述生产序列内的缺失序列号;若为工序缺失,则对缺失的工序进行补工。Add the output content of the missing property as a reference item into the repair information, and the staff will conduct on-site verification of the missing property. If it is a sensor failure, fill in the missing serial number in the production sequence; If the process is missing, make up for the missing process.
本申请中,对缺失的序列号进行修复时,需要通过现场工作人员的确认,相对于直接进行现场确认,本申请的实施例中根据滞留时间对缺失性质进行推理性判断,为检修人员提供可能性原因,有利于检修人员快速确定故障点。In this application, when repairing a missing serial number, it is necessary to confirm it through on-site staff. Compared with direct on-site confirmation, in the embodiment of this application, the nature of the loss is inferentially judged based on the detention time, providing possibilities for maintenance personnel. This is helpful for maintenance personnel to quickly determine the fault point.
当工作人员确认存在工序缺失时,则对缺失的工序进行补工即可;确认为感应器故障时,则可更换感应器,同步填补生产序列内的缺失序列号,使成衣的工序进程处于正常状态。可以理解的是,更换的感应器继承故障感应器的序列号。When the staff confirms that there is a missing process, they can make up for the missing process; when it is confirmed that the sensor is faulty, the sensor can be replaced and the missing serial number in the production sequence can be filled simultaneously to keep the garment process in a normal state. state. Understandably, the replacement sensor inherits the serial number of the failed sensor.
需要说明的是,若滞留时间大于参考耗时范围,则说明工序延时,无法做出推理性判断,可将缺失性质输出为工序延时。对于延时的工序,可根据实际场景进行合理判断,如休息时间内出现工序延时,则说明感应器存在故障,未及时关闭相应的功能;作业时间内出现工序延时,则说明工序存在问题,应提醒当值人员。必要的,可适当延伸参考耗时范围的上限,以应对突发情况,避免工位上出现工序延时现象。It should be noted that if the residence time is greater than the reference time-consuming range, it means that the process is delayed and inferential judgment cannot be made. The missing properties can be output as process delays. For delayed processes, reasonable judgments can be made based on the actual scenario. If a process delay occurs during the rest period, it means that the sensor is faulty and the corresponding function was not turned off in time; if a process delay occurs during the operating time, it means that there is a problem with the process. , personnel on duty should be reminded. If necessary, the upper limit of the reference time-consuming range can be appropriately extended to cope with emergencies and avoid process delays at the work station.
载具在吊挂生产线上运行的过程中,生产序列的实时更新可展示于监控平台,当出现序列号缺失时,以便于快速响应、解决问题,避免整条生产线的停摆。While the vehicle is running on the hanging production line, the real-time updates of the production sequence can be displayed on the monitoring platform. When the serial number is missing, it is possible to respond quickly, solve the problem, and avoid the shutdown of the entire production line.
S104、当所述载具的生产序列与所述工序确认序列完全匹配时,根据所述生产序列及修复项目生成追溯信息。S104. When the production sequence of the vehicle completely matches the process confirmation sequence, generate traceability information based on the production sequence and repair project.
本申请的实施例中,载具在生产线上完成一次循环运行,则说明载具所搭载的成衣已经完成了本吊挂生产线内的所有工序,生产序列与工序确认序列能够完全对位匹配,且生产序列内的序列号不再新增。In the embodiment of the present application, if the carrier completes one cycle of operation on the production line, it means that the garments carried by the carrier have completed all the processes in the hanging production line, and the production sequence and process confirmation sequence can be completely matched, and The serial number in the production sequence will no longer be added.
此时,载具的标识信息与本次循环运行中所挂载的衣物的生产信息之间的关联断开,以便于与下一次循环运行中的衣物生产信息建立映射关系,实现载具的循环使用。At this time, the association between the identification information of the vehicle and the production information of the clothes mounted in this cycle operation is disconnected, so as to establish a mapping relationship with the clothing production information in the next cycle operation and realize the cycle of the vehicle. use.
在终止生产序列的更新之后,可将载具的循环批次与索引词条关联,形成本次生产作业的追溯标识,可追溯到相应的载具、批次,将追溯标识作为本次生产作业的辨识标志,以便于对生产序列的查询调用。After the update of the production sequence is terminated, the cyclic batch of the vehicle can be associated with the index entry to form a traceability identification for this production operation, which can be traced back to the corresponding vehicle and batch, and the traceability identification will be regarded as this production operation. identification mark to facilitate the query call of the production sequence.
基于追溯标识,追溯、查询衣物的在实际生产过程中的生产信息,生成追溯信息,可将追溯信息与载具的挂载信息关联,从而与对应的衣物产生关联,可为后续质检岗对该衣物的信息追溯/质检、客户对衣物的生产信息的查询/追溯等提供数据服务。Based on the traceability identification, the production information of the clothes in the actual production process is traced and queried, and the traceability information is generated. The traceability information can be associated with the mounting information of the vehicle and thus associated with the corresponding clothes, which can be used for subsequent quality inspection. Data services are provided for information traceability/quality inspection of the clothing, customer inquiry/traceability of the production information of the clothing, etc.
可以理解的是,生产追溯信息之后,即可将载具所搭载的感应芯片内写入的挂载信息覆盖,进行下一次生产作业。It can be understood that after the production traceability information is obtained, the mounting information written in the sensor chip mounted on the vehicle can be overwritten and the next production operation can be carried out.
在一种可实施方式中,步骤S104包括:In an implementation manner, step S104 includes:
当所述载具的生产序列中的序列号与所述工序确认序列中的序列号全部一一对应匹配时,所述生产序列与所述工序确认序列完全匹配,所述载具完成一次循环运行;When the serial numbers in the production sequence of the carrier and the serial numbers in the process confirmation sequence all match one-to-one, the production sequence completely matches the process confirmation sequence, and the carrier completes a cycle operation. ;
获取所述载具的追溯标识,查询已停止更新的所述生产序列中存在的修复项目,所述修复项目即为缺失序列号的补工项目;Obtain the traceability identification of the vehicle and query the repair projects that exist in the production sequence that has stopped updating. The repair projects are the make-up projects for the missing serial number;
查询各个工序位置上的当值信息,标记缺失的工序位置上的当值信息,标记对缺失的工序进行补工的工序位置及当值信息;Query the on-duty information at each process position, mark the on-duty information on the missing process location, mark the process location and on-duty information for making up for the missing process;
调取所述检测信息中所述载具的挂载信息,基于所述载具本次循环运行过程中的生产信息,生成所述追溯信息并与所述挂载信息关联。The mounting information of the vehicle in the detection information is retrieved, and the traceability information is generated based on the production information of the vehicle during this cycle and is associated with the mounting information.
本申请的实施例中,对于完成所有工序的衣物,可设置可辨识的标签,并与追溯信息关联。标签内所含的辨识信息可以为衣物的品类、材质、编号等,优选的,可与挂载信息匹配,以便于快速与追溯信息建立映射关系。In embodiments of the present application, identifiable labels can be set for clothing that has completed all processes and can be associated with traceability information. The identification information contained in the tag can be the category, material, number, etc. of the clothing. Preferably, it can be matched with the mounting information to quickly establish a mapping relationship with the traceability information.
所述生产信息至少包括所执行的工序流程及当值人员信息,其中,工序流程包括所执行的工序流程及修复项目;可以理解的是,所执行的工序流程可以是常规的工序流程,也可以是有补工的工序流程。The production information at least includes the executed process flow and the information of the personnel on duty, wherein the process flow includes the executed process flow and the repair project; it can be understood that the executed process flow can be a conventional process flow, or it can be It is a process flow with make-up work.
本申请的实施例中,对于感应器的故障的修复,实质上位监控故障,不应作为影响衣物工序的修复项目,对衣物的真实生产信息不会产生影响,与工位上的工作人员无关;对缺失工序的补工,则应作为影响衣物工序的修复项目,并添加至追溯信息内,无论是质检岗还是客户都应有权知道衣物的真实生产信息。In the embodiments of this application, for the repair of sensor faults, the upper level monitoring fault should not be regarded as a repair project that affects the clothing process. It will not have an impact on the actual production information of the clothes and has nothing to do with the workers at the work station; Remedial work on missing processes should be regarded as repair items that affect the clothing process and added to the traceability information. Both the quality inspection post and the customer should have the right to know the true production information of the clothing.
可以理解的是,工序位置上的当值信息至少包括当值人员信息及当值时间段,此项数据是固定的,可查询调用追溯责任人。在进行补工时,同样应对确认补工位置、及对应的当值信息,有效化追溯新的责任人。It can be understood that the on-duty information at the process location at least includes on-duty personnel information and on-duty time periods. This data is fixed and can be queried and traced back to the responsible person. When performing make-up work, the location of the make-up work and the corresponding on-duty information should also be confirmed to effectively trace the new responsible person.
可以理解的是,载具的循环批次包括载具的使用时间、使用批次。It can be understood that the cycle batch of the carrier includes the usage time and usage batch of the carrier.
基于上述方法,当存在某个载具的生产序列长期停滞于某个节点时,则可由工作人员进行现场确认,并进行数据修复,针对相应的载具或感应器进行检修。Based on the above method, when the production sequence of a certain vehicle is stagnant at a certain node for a long time, the staff can conduct on-site confirmation, perform data repair, and perform maintenance on the corresponding vehicle or sensor.
下面将结合附图2,对本申请实施例提供的基于载具的信息追溯装置进行详细介绍。需要说明的是,附图2所示的基于载具的信息追溯装置,用于执行本申请图1所示实施例的方法,为了便于说明,仅示出了与本申请实施例相关的部分,具体技术细节未揭示的,请参照本申请图1所示的实施例。The vehicle-based information tracing device provided by the embodiment of the present application will be introduced in detail below with reference to Figure 2. It should be noted that the vehicle-based information tracing device shown in Figure 2 is used to perform the method of the embodiment shown in Figure 1 of the present application. For convenience of explanation, only the parts related to the embodiment of the present application are shown. If specific technical details are not disclosed, please refer to the embodiment shown in Figure 1 of this application.
请参见图2,图2是本申请实施例提供的一种基于载具的信息追溯装置的结构示意图。如图2所示,所述装置包括:Please refer to Figure 2. Figure 2 is a schematic structural diagram of a carrier-based information tracing device provided by an embodiment of the present application. As shown in Figure 2, the device includes:
工序编辑模块201:编辑生产线上的感应器序列,并将序列号与工序位置关联;Process editing module 201: edit the sensor sequence on the production line and associate the serial number with the process location;
生产监测模块202:获取载具运行过程中生产线上各感应器的检测信息,关联检测信息与对应的感应器的序列号,根据检测信息的时间戳生成载具的生产序列;Production monitoring module 202: obtains the detection information of each sensor on the production line during the operation of the vehicle, associates the detection information with the serial number of the corresponding sensor, and generates the production sequence of the vehicle based on the time stamp of the detection information;
工序确认模块203:将生产序列与预定义的工序确认序列进行缺失匹配,当生产序列存在序列号缺失时,发送修复信息,修复信息至少包括载具的标识信息、缺失序列号。Process confirmation module 203: Match the production sequence with the predefined process confirmation sequence. When the production sequence has a missing serial number, send repair information. The repair information at least includes the identification information of the vehicle and the missing serial number.
信息生成模块204:当载具的生产序列与工序确认序列完全匹配时,根据生产序列及修复项目生成追溯信息。Information generation module 204: When the production sequence of the vehicle completely matches the process confirmation sequence, traceability information is generated based on the production sequence and repair project.
本领域的技术人员可以清楚地了解到本申请实施例的技术方案可借助软件和/或硬件来实现。本说明书中的“单元”和“模块”是指能够独立完成或与其他部件配合完成特定功能的软件和/或硬件,其中硬件例如可以是现场可编程门阵列(Field-Programmable Gate Array,FPGA)、集成电路(Integrated Circuit,IC)等。Those skilled in the art can clearly understand that the technical solutions of the embodiments of the present application can be implemented with the help of software and/or hardware. The "units" and "modules" in this specification refer to software and/or hardware that can independently complete or cooperate with other components to complete specific functions. The hardware can be, for example, a field-programmable gate array (Field-Programmable Gate Array, FPGA), integrated circuit (Integrated Circuit, IC) etc.
本申请实施例的各处理单元和/或模块,可通过实现本申请实施例所述的功能的模拟电路而实现,也可以通过执行本申请实施例所述的功能的软件而实现。Each processing unit and/or module in the embodiments of this application can be implemented by an analog circuit that implements the functions described in the embodiments of this application, or by software that performs the functions described in the embodiments of this application.
参见图3,其示出了本申请实施例所涉及的一种电子设备的结构示意图,该电子设备可以用于实施图1所示实施例中的方法。如图3所示,电子设备300可以包括:至少一个中央处理器301,至少一个网络接口304,用户接口303,存储器305,至少一个通信总线302。Referring to FIG. 3 , a schematic structural diagram of an electronic device involved in an embodiment of the present application is shown. The electronic device can be used to implement the method in the embodiment shown in FIG. 1 . As shown in FIG. 3 , the electronic device 300 may include: at least one central processing unit 301 , at least one network interface 304 , a user interface 303 , a memory 305 , and at least one communication bus 302 .
其中,通信总线302用于实现这些组件之间的连接通信。Among them, the communication bus 302 is used to realize connection communication between these components.
其中,用户接口303可以包括显示屏(Display)、摄像头(Camera),可选用户接口303还可以包括标准的有线接口、无线接口。Among them, the user interface 303 may include a display screen (Display) and a camera (Camera), and the optional user interface 303 may also include a standard wired interface and a wireless interface.
其中,网络接口304可选的可以包括标准的有线接口、无线接口(如WI-FI接口)。Among them, the network interface 304 may optionally include a standard wired interface and a wireless interface (such as a WI-FI interface).
其中,中央处理器301可以包括一个或者多个处理核心。中央处理器301利用各种接口和线路连接整个电子设备300内的各个部分,通过运行或执行存储在存储器305内的指令、程序、代码集或指令集,以及调用存储在存储器305内的数据,执行终端300的各种功能和处理数据。可选的,中央处理器301可以采用数字信号处理(Digital Signal Processing,DSP)、现场可编程门阵列(Field-Programmable Gate Array,FPGA)、可编程逻辑阵列(Programmable Logic Array,PLA)中的至少一种硬件形式来实现。中央处理器301可集成中央中央处理器(Central Processing Unit,CPU)、图像中央处理器(Graphics Processing Unit,GPU)和调制解调器等中的一种或几种的组合。其中,CPU主要处理操作系统、用户界面和应用程序等;GPU用于负责显示屏所需要显示的内容的渲染和绘制;调制解调器用于处理无线通信。可以理解的是,上述调制解调器也可以不集成到中央处理器301中,单独通过一块芯片进行实现。Among them, the central processing unit 301 may include one or more processing cores. The central processing unit 301 uses various interfaces and lines to connect various parts of the entire electronic device 300, and by running or executing instructions, programs, code sets or instruction sets stored in the memory 305, and calling data stored in the memory 305, Execute various functions of the terminal 300 and process data. Optionally, the central processor 301 can use digital signal processing (Digital Signal Processing (DSP), Field-Programmable Gate Array (FPGA), Programmable Logic Array (Programmable Logic Array (PLA) in at least one form of hardware. The central processing unit 301 can integrate a central processing unit (CPU), a graphics central processing unit (Graphics Processing Unit (GPU) and modem, etc. One or a combination of several. Among them, the CPU mainly handles the operating system, user interface, and applications; the GPU is responsible for rendering and drawing the content that needs to be displayed on the display; and the modem is used to handle wireless communications. It can be understood that the above-mentioned modem may not be integrated into the central processor 301 and may be implemented by a separate chip.
其中,存储器305可以包括随机存储器(Random Access Memory,RAM),也可以包括只读存储器(Read-Only Memory)。可选的,该存储器305包括非瞬时性计算机可读介质(non-transitory computer-readable storage medium)。存储器305可用于存储指令、程序、代码、代码集或指令集。存储器305可包括存储程序区和存储数据区,其中,存储程序区可存储用于实现操作系统的指令、用于至少一个功能的指令(比如触控功能、声音播放功能、图像播放功能等)、用于实现上述各个方法实施例的指令等;存储数据区可存储上面各个方法实施例中涉及到的数据等。存储器305可选的还可以是至少一个位于远离前述中央处理器301的存储装置。如图3所示,作为一种计算机存储介质的存储器305中可以包括操作系统、网络通信模块、用户接口模块以及程序指令。Among them, the memory 305 may include random access memory (Random Access Memory (RAM), which can also include read-only memory (Read-Only Memory). Optionally, the memory 305 includes non-transitory computer-readable media (non-transitory computer-readable storage medium). Memory 305 may be used to store instructions, programs, codes, sets of codes, or sets of instructions. The memory 305 may include a program storage area and a data storage area, where the program storage area may store instructions for implementing the operating system, instructions for at least one function (such as touch function, sound playback function, image playback function, etc.), Instructions, etc., used to implement each of the above method embodiments; the storage data area can store data, etc. involved in each of the above method embodiments. The memory 305 may optionally be at least one storage device located away from the aforementioned central processor 301 . As shown in Figure 3, memory 305, which is a computer storage medium, may include an operating system, a network communication module, a user interface module and program instructions.
在图3所示的电子设备300中,用户接口303主要用于为用户提供输入的接口,获取用户输入的数据;而中央处理器301可以用于调用存储器305中存储的基于载具的信息追溯应用程序,并具体执行以下操作:In the electronic device 300 shown in Figure 3, the user interface 303 is mainly used to provide an input interface for the user and obtain the data input by the user; and the central processor 301 can be used to call the vehicle-based information traceability stored in the memory 305. application and specifically do the following:
编辑生产线上的感应器序列,并将序列号与工序位置关联;Edit the sensor sequence on the production line and associate the serial number with the process location;
获取载具运行过程中所述生产线上各感应器的检测信息,关联所述检测信息与对应的所述感应器的序列号,根据所述检测信息的时间戳生成所述载具的生产序列;Obtain the detection information of each sensor on the production line during the operation of the vehicle, associate the detection information with the corresponding serial number of the sensor, and generate the production sequence of the vehicle according to the time stamp of the detection information;
将所述生产序列与预定义的工序确认序列进行缺失匹配,当所述生产序列存在序列号缺失时,发送修复信息,所述修复信息至少包括载具的标识信息、缺失序列号; Perform deletion matching between the production sequence and the predefined process confirmation sequence. When the production sequence has a missing serial number, send repair information. The repair information at least includes the identification information of the vehicle and the missing serial number;
当所述载具的生产序列与所述工序确认序列完全匹配时,根据所述生产序列及修复项目生成追溯信息。When the production sequence of the carrier completely matches the process confirmation sequence, traceability information is generated based on the production sequence and repair project.
本申请还提供一种计算机可读存储介质,其上存储有计算机程序,该程序被处理器执行时实现上述方法的步骤。其中,计算机可读存储介质可以包括但不限于任何类型的盘,包括软盘、光盘、DVD、CD-ROM、微型驱动器以及磁光盘、ROM、RAM、EPROM、EEPROM、DRAM、VRAM、闪速存储器设备、磁卡或光卡、纳米系统(包括分子存储器IC),或适合于存储指令和/或数据的任何类型的媒介或设备。This application also provides a computer-readable storage medium on which a computer program is stored, which implements the steps of the above method when executed by a processor. Among them, the computer-readable storage medium may include, but is not limited to, any type of disk, including floppy disks, optical disks, DVDs, CD-ROMs, microdrives and magneto-optical disks, ROM, RAM, EPROM, EEPROM, DRAM, VRAM, flash memory devices , magnetic or optical cards, nanosystems (including molecular memory ICs), or any type of media or device suitable for storing instructions and/or data.
需要说明的是,对于前述的各方法实施例,为了简单描述,故将其都表述为一系列的动作组合,但是本领域技术人员应该知悉,本申请并不受所描述的动作顺序的限制,因为依据本申请,某些步骤可以采用其他顺序或者同时进行。其次,本领域技术人员也应该知悉,说明书中所描述的实施例均属于优选实施例,所涉及的动作和模块并不一定是本申请所必须的。It should be noted that for the sake of simple description, the foregoing method embodiments are expressed as a series of action combinations. However, those skilled in the art should know that the present application is not limited by the described action sequence. Because in accordance with this application, certain steps may be performed in other orders or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are preferred embodiments, and the actions and modules involved are not necessarily necessary for this application.
在上述实施例中,对各个实施例的描述都各有侧重,某个实施例中没有详述的部分,可以参见其他实施例的相关描述。In the above embodiments, each embodiment is described with its own emphasis. For parts that are not described in detail in a certain embodiment, please refer to the relevant descriptions of other embodiments.
在本申请所提供的几个实施例中,应该理解到,所揭露的装置,可通过其它的方式实现。例如,以上所描述的装置实施例仅仅是示意性的,例如所述单元的划分,仅仅为一种逻辑功能划分,实际实现时可以有另外的划分方式,例如多个单元或组件可以结合或者可以集成到另一个系统,或一些特征可以忽略,或不执行。另一点,所显示或讨论的相互之间的耦合或直接耦合或通信连接可以是通过一些服务接口,装置或单元的间接耦合或通信连接,可以是电性或其它的形式。In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways. For example, the device embodiments described above are only illustrative. For example, the division of the units is only a logical function division. In actual implementation, there may be other division methods. For example, multiple units or components may be combined or may be Integrated into another system, or some features can be ignored, or not implemented. On the other hand, the coupling or direct coupling or communication connection between each other shown or discussed may be through some service interfaces, and the indirect coupling or communication connection of the devices or units may be in electrical or other forms.
所述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部单元来实现本实施例方案的目的。The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place, or they may be distributed to multiple network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of this embodiment.
另外,在本申请各个实施例中的各功能单元可以集成在一个处理单元中,也可以是各个单元单独物理存在,也可以两个或两个以上单元集成在一个单元中。上述集成的单元既可以采用硬件的形式实现,也可以采用软件功能单元的形式实现。In addition, each functional unit in each embodiment of the present application can be integrated into one processing unit, each unit can exist physically alone, or two or more units can be integrated into one unit. The above integrated units can be implemented in the form of hardware or software functional units.
所述集成的单元如果以软件功能单元的形式实现并作为独立的产品销售或使用时,可以存储在一个计算机可读取存储器中。基于这样的理解,本申请的技术方案本质上或者说对现有技术做出贡献的部分或者该技术方案的全部或部分可以以软件产品的形式体现出来,该计算机软件产品存储在一个存储器中,包括若干指令用以使得一台计算机设备(可为个人计算机、服务器或者网络设备等)执行本申请各个实施例所述方法的全部或部分步骤。而前述的存储器包括:U盘、只读存储器(Read-Only Memory, ROM)、随机存取存储器(Random Access Memory,RAM)、移动硬盘、磁碟或者光盘等各种可以存储程序代码的介质。If the integrated unit is implemented in the form of a software functional unit and sold or used as an independent product, it may be stored in a computer-readable memory. Based on this understanding, the technical solution of the present application is essentially or contributes to the existing technology, or all or part of the technical solution can be embodied in the form of a software product, and the computer software product is stored in a memory, It includes several instructions to cause a computer device (which can be a personal computer, a server or a network device, etc.) to execute all or part of the steps of the methods described in various embodiments of this application. The aforementioned memory includes: U disk, read-only memory (ROM), random access memory (Random Access Memory, RAM), mobile hard disk, magnetic disk or optical disk and other media that can store program code.
本领域普通技术人员可以理解上述实施例的各种方法中的全部或部分步骤是可以通进程序来指令相关的硬件来完成,该程序可以存储于一计算机可读存储器中,存储器可以包括:闪存盘、只读存储器(Read-Only Memory, ROM)、随机存取器(Random Access Memory,RAM)、磁盘或光盘等。Those of ordinary skill in the art can understand that all or part of the steps in the various methods of the above embodiments can be completed by instructing relevant hardware through a program. The program can be stored in a computer-readable memory. The memory can include: flash memory. disk, read-only memory (Read-Only Memory, ROM), random access device (Random Access Memory (RAM), magnetic disk or optical disk, etc.
以上所述者,仅为本公开的示例性实施例,不能以此限定本公开的范围。即但凡依本公开教导所作的等效变化与修饰,皆仍属本公开涵盖的范围内。本领域技术人员在考虑说明书及实践这里的公开后,将容易想到本公开的其实施方案。本申请旨在涵盖本公开的任何变型、用途或者适应性变化,这些变型、用途或者适应性变化遵循本公开的一般性原理并包括本公开未记载的本技术领域中的公知常识或惯用技术手段。说明书和实施例仅被视为示例性的,本公开的范围和精神由权利要求限定。The above are only exemplary embodiments of the present disclosure and do not limit the scope of the present disclosure. That is to say, all equivalent changes and modifications made based on the teachings of this disclosure are still within the scope of this disclosure. Embodiments of the present disclosure will be readily apparent to those skilled in the art from consideration of the specification and practice of the disclosure herein. This application is intended to cover any variations, uses, or adaptations of the disclosure that follow the general principles of the disclosure and include common knowledge or customary technical means in the technical field that are not described in the disclosure. . It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the disclosure being defined by the following claims.

Claims (10)

  1. 一种基于载具的信息追溯方法,其特征在于,所述方法包括:A vehicle-based information tracing method, characterized in that the method includes:
    编辑生产线上的感应器序列,并将序列号与工序位置关联;Edit the sensor sequence on the production line and associate the serial number with the process location;
    获取载具运行过程中所述生产线上各感应器的检测信息,关联所述检测信息与对应的所述感应器的序列号,根据所述检测信息的时间戳生成所述载具的生产序列;Obtain the detection information of each sensor on the production line during the operation of the vehicle, associate the detection information with the corresponding serial number of the sensor, and generate the production sequence of the vehicle according to the time stamp of the detection information;
    将所述生产序列与预定义的工序确认序列进行缺失匹配,当所述生产序列存在序列号缺失时,发送修复信息,所述修复信息至少包括载具的标识信息、缺失序列号; Perform deletion matching between the production sequence and the predefined process confirmation sequence. When the production sequence has a missing serial number, send repair information. The repair information at least includes the identification information of the vehicle and the missing serial number;
    当所述载具的生产序列与所述工序确认序列完全匹配时,根据所述生产序列及修复项目生成追溯信息。When the production sequence of the carrier completely matches the process confirmation sequence, traceability information is generated based on the production sequence and repair project.
  2. 根据权利要求1所述一种基于载具的信息追溯方法,其特征在于,编辑生产线上的感应器序列,并将序列号与工序位置关联,包括:A vehicle-based information tracing method according to claim 1, characterized in that editing the sensor sequence on the production line and associating the serial number with the process position includes:
    将感应器对应安装于所述生产线上的各个工序位置,为每个所述感应器编辑唯一性的序列号;Install sensors corresponding to each process position on the production line, and compile a unique serial number for each sensor;
    编辑所述工序位置的代号,将所述序列号与所述工序位置的代号对应关联,上传至服务器并保存。Edit the code of the process location, associate the serial number with the code of the process location, upload it to the server and save it.
  3. 根据权利要求1所述一种基于载具的信息追溯方法,其特征在于,所述载具上搭载有感应芯片,所述感应芯片所发射的信息能够被所述感应器检测到,所述感应芯片所发射的信息中包括:所述载具的标识信息、所述载具挂载信息;A vehicle-based information tracing method according to claim 1, characterized in that the vehicle is equipped with an induction chip, and the information emitted by the induction chip can be detected by the sensor. The information transmitted by the chip includes: the identification information of the vehicle and the mounting information of the vehicle;
    所述载具上设置有标签,所述标签内容包括所述载具的标识信息。A label is provided on the carrier, and the content of the label includes identification information of the carrier.
  4. 根据权利要求1所述一种基于载具的信息追溯方法,其特征在于,获取载具运行过程中所述生产线上各感应器的检测信息,关联所述检测信息与对应的所述感应器的序列号,根据所述检测信息的时间戳生成所述载具的生产序列,包括:A vehicle-based information tracing method according to claim 1, characterized in that the detection information of each sensor on the production line is obtained during the operation of the vehicle, and the detection information is associated with the corresponding sensor Serial number, which generates the production sequence of the vehicle based on the time stamp of the detection information, including:
    获取所述生产线上各处所述感应器的检测信息,将所述检测信息与对应的所述感应器的序列号关联;Obtain the detection information of the sensors everywhere on the production line, and associate the detection information with the serial numbers of the corresponding sensors;
    读取所述检测信息中的所述载具的标识信息,将具有相同标识信息的检测信息划分至同一群组内;Read the identification information of the carrier in the detection information, and classify the detection information with the same identification information into the same group;
    以所述检测信息的时间戳对群组内的所述检测信息所对应的序列号进行排序,从而生成所述载具在所述生产线上运行时的所述生产序列;Sorting the serial numbers corresponding to the detection information in the group based on the time stamp of the detection information, thereby generating the production sequence when the carrier is running on the production line;
    根据所述载具在所述生产线上的运行实时更新所述生产序列,将所述载具的标识信息作为所述生产序列的索引词条;所述生产序列反映了所述载具在本次运行过程中工序进程; The production sequence is updated in real time according to the operation of the carrier on the production line, and the identification information of the carrier is used as the index entry of the production sequence; the production sequence reflects the operation of the carrier this time Process progress during operation;
    当所述载具在所述生产线上完成一次循环运行之后,断开所述载具的标识信息与本次生产作业中的数据关联,终止所述生产序列的实时更新;将所述载具的循环批次与所述索引词条关联形成本次生产作业的追溯标识;After the carrier completes a cycle of operation on the production line, the identification information of the carrier is disconnected from the data in this production operation, and the real-time update of the production sequence is terminated; the identification information of the carrier is The cyclic batch is associated with the index entry to form the traceability identification of this production operation;
    当所述载具重新进入下一次循环运行时,重新建立所述载具的标识信息与下一次生产作业中的数据关联。When the carrier re-enters the next cycle operation, the association between the identification information of the carrier and the data in the next production operation is re-established.
  5. 根据权利要求4所述一种基于载具的信息追溯方法,其特征在于,将所述生产序列与预定义的工序确认序列进行缺失匹配,当所述生产序列存在序列号缺失时,发送修复信息,所述修复信息至少包括载具的标识信息、缺失序列号,包括:A vehicle-based information traceability method according to claim 4, characterized in that the production sequence is matched with a predefined process confirmation sequence, and when the production sequence has a missing serial number, repair information is sent. , the repair information at least includes the identification information of the vehicle and the missing serial number, including:
    根据生产作业的工序流程将所述生产线上的所述感应器的序列号依次排序,预定义为工序确认序列;Sort the serial numbers of the sensors on the production line in sequence according to the process flow of the production operation, and predefine it as a process confirmation sequence;
    将实时增加的所述生产序列与所述工序确认序列进行匹配,对所述载具所经历过的工序流程进行实时确认,具体包括:The production sequence added in real time is matched with the process confirmation sequence, and the process flow experienced by the carrier is confirmed in real time, specifically including:
    获取所述生产序列中新增的序列号与所述工序确认序列中的序列号一一对应匹配,判断所述生产序列中的序列号是否存在缺失;Obtain a one-to-one correspondence between the newly added serial number in the production sequence and the serial number in the process confirmation sequence, and determine whether the serial number in the production sequence is missing;
    若所述生产序列与所述工序确认序列的对应区域内不存在序列号缺失时,则所述载具的工序流程正常;If there is no missing serial number in the corresponding area of the production sequence and the process confirmation sequence, the process flow of the vehicle is normal;
    若所述生产序列与所述工序确认序列的对应区域内存在序列号缺失时,则基于缺失的序列号与所述载具的标识信息共同形成修复信息,并将所述修复信息发送至监控平台。If there is a missing serial number in the corresponding area of the production sequence and the process confirmation sequence, repair information is formed based on the missing serial number and the identification information of the carrier, and the repair information is sent to the monitoring platform .
  6. 根据权利要求5所述一种基于载具的信息追溯方法,其特征在于,还包括对于缺失的序列号的缺失性质判断及修复:A vehicle-based information tracing method according to claim 5, characterized in that it also includes determining the missing nature of the missing serial number and repairing it:
    预定义各个工序的参考耗时范围;Predefine the reference time-consuming range of each process;
    获取各个工序位置上起止点内所有感应器的序列号;Obtain the serial numbers of all sensors in the starting and ending points of each process position;
    读取每个工序位置上所对应的各个所述感应器的检测信息的时间戳,计算所述载具在每个工序位置上的滞留时间段;Read the timestamp of the detection information of each sensor corresponding to each process position, and calculate the residence time period of the carrier at each process position;
    基于工序的执行顺序计算所述载具在存在缺失序列号的工序内的滞留时间;Calculate the residence time of the vehicle in the process with missing serial number based on the execution order of the process;
    若所述滞留时间处于所述参考耗时范围内,则所述缺失性质输出为感应器故障;If the residence time is within the reference time-consuming range, the missing property output is a sensor failure;
    若所述滞留时间小于所述参考耗时范围,则所述缺失性质输出为工序缺失;If the residence time is less than the reference time-consuming range, the missing property output is a missing process;
    将所述缺失性质的输出内容作为参考项添加进入至所述修复信息内,由工作人员对所述缺失性质进行现场验证,若为感应器故障,则填补所述生产序列内的缺失序列号;若为工序缺失,则对缺失的工序进行补工。Add the output content of the missing property as a reference item into the repair information, and the staff will conduct on-site verification of the missing property. If it is a sensor failure, fill in the missing serial number in the production sequence; If the process is missing, make up for the missing process.
  7. 根据权利要求6所述一种基于载具的信息追溯方法,其特征在于,当所述载具的生产序列与所述工序确认序列完全匹配时,根据所述生产序列及修复项目生成追溯信息,包括:A vehicle-based information traceability method according to claim 6, characterized in that when the production sequence of the carrier completely matches the process confirmation sequence, traceability information is generated based on the production sequence and repair project, include:
    当所述载具的生产序列中的序列号与所述工序确认序列中的序列号全部一一对应匹配时,所述生产序列与所述工序确认序列完全匹配,所述载具完成一次循环运行;When the serial numbers in the production sequence of the carrier and the serial numbers in the process confirmation sequence all match one-to-one, the production sequence completely matches the process confirmation sequence, and the carrier completes a cycle operation. ;
    获取所述载具的追溯标识,查询已停止更新的所述生产序列中存在的修复项目,所述修复项目即为缺失序列号的补工项目;Obtain the traceability identification of the vehicle and query the repair projects that exist in the production sequence that has stopped updating. The repair projects are the make-up projects for the missing serial number;
    查询各个工序位置上的当值信息,标记缺失的工序位置上的当值信息,标记对缺失的工序进行补工的工序位置及当值信息;Query the on-duty information at each process position, mark the on-duty information on the missing process location, mark the process location and on-duty information for making up for the missing process;
    调取所述检测信息中所述载具的挂载信息,基于所述载具本次循环运行过程中的生产信息,生成所述追溯信息并与所述挂载信息关联;Retrieve the mounting information of the vehicle in the detection information, generate the traceability information based on the production information of the vehicle during this cycle and associate it with the mounting information;
    所述生产信息至少包括所执行的工序流程及当值人员信息。The production information at least includes the executed process flow and information about the personnel on duty.
  8. 一种基于载具的信息追溯装置,其特征在于,包括:A vehicle-based information tracing device, characterized by including:
    工序编辑模块:编辑生产线上的感应器序列,并将序列号与工序位置关联;Process editing module: edit the sensor sequence on the production line and associate the serial number with the process location;
    生产监测模块:获取载具运行过程中所述生产线上各感应器的检测信息,关联所述检测信息与对应的所述感应器的序列号,根据所述检测信息的时间戳生成所述载具的生产序列;Production monitoring module: obtains the detection information of each sensor on the production line during the operation of the vehicle, associates the detection information with the serial number of the corresponding sensor, and generates the vehicle according to the timestamp of the detection information production sequence;
    工序确认模块:将所述生产序列与预定义的工序确认序列进行缺失匹配,当所述生产序列存在序列号缺失时,发送修复信息,所述修复信息至少包括载具的标识信息、缺失序列号;Process confirmation module: Match the production sequence with the predefined process confirmation sequence. When the production sequence has a missing serial number, send repair information. The repair information at least includes the identification information of the vehicle and the missing serial number. ;
    信息生成模块:当所述载具的生产序列与所述工序确认序列完全匹配时,根据所述生产序列及修复项目生成追溯信息。Information generation module: When the production sequence of the vehicle completely matches the process confirmation sequence, traceability information is generated based on the production sequence and repair project.
  9. 一种电子设备,包括存储器、处理器及存储在存储器上并可在处理器上运行的计算机程序,其特征在于,所述处理器执行所述计算机程序时实现如权利要求1-7任一项所述方法的步骤。An electronic device, including a memory, a processor, and a computer program stored in the memory and executable on the processor, characterized in that when the processor executes the computer program, it implements any one of claims 1-7 The steps of the method.
  10. 一种计算机可读存储介质,其上存储有计算机程序,其特征在于,所述计算机程序被处理器执行时实现如权利要求1-7任一项所述方法的步骤。A computer-readable storage medium on which a computer program is stored, characterized in that when the computer program is executed by a processor, the steps of the method according to any one of claims 1-7 are implemented.
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