WO2024021050A1 - Levetiracetam sustained-release formulation and preparation method therefor - Google Patents

Levetiracetam sustained-release formulation and preparation method therefor Download PDF

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Publication number
WO2024021050A1
WO2024021050A1 PCT/CN2022/109070 CN2022109070W WO2024021050A1 WO 2024021050 A1 WO2024021050 A1 WO 2024021050A1 CN 2022109070 W CN2022109070 W CN 2022109070W WO 2024021050 A1 WO2024021050 A1 WO 2024021050A1
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WIPO (PCT)
Prior art keywords
sustained
release
weight
levetiracetam
core
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PCT/CN2022/109070
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French (fr)
Chinese (zh)
Inventor
雷继峰
谭然然
施陈君
岳唯唯
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上海安必生制药技术有限公司
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Priority to PCT/CN2022/109070 priority Critical patent/WO2024021050A1/en
Publication of WO2024021050A1 publication Critical patent/WO2024021050A1/en

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K31/00Medicinal preparations containing organic active ingredients
    • A61K31/33Heterocyclic compounds
    • A61K31/395Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins
    • A61K31/40Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins having five-membered rings with one nitrogen as the only ring hetero atom, e.g. sulpiride, succinimide, tolmetin, buflomedil
    • A61K31/4015Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins having five-membered rings with one nitrogen as the only ring hetero atom, e.g. sulpiride, succinimide, tolmetin, buflomedil having oxo groups directly attached to the heterocyclic ring, e.g. piracetam, ethosuximide
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/48Preparations in capsules, e.g. of gelatin, of chocolate
    • A61K9/50Microcapsules having a gas, liquid or semi-solid filling; Solid microparticles or pellets surrounded by a distinct coating layer, e.g. coated microspheres, coated drug crystals
    • A61K9/5073Microcapsules having a gas, liquid or semi-solid filling; Solid microparticles or pellets surrounded by a distinct coating layer, e.g. coated microspheres, coated drug crystals having two or more different coatings optionally including drug-containing subcoatings
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P25/00Drugs for disorders of the nervous system
    • A61P25/08Antiepileptics; Anticonvulsants

Definitions

  • the present invention relates to the field of drugs for treating epilepsy, and in particular to levetiracetam sustained-release preparations and preparation methods thereof.
  • Levetiracetam is a second-generation acetylcholine agonist developed by the Belgian company UCB. It is a pyrrolidone derivative and is used to treat localized and secondary generalized epilepsy. The drug was approved by the US FDA in 1999. The drug has selective protective limitations and unique pharmacological effects on primary generalized epilepsy. It is well tolerated and is a new broad-spectrum anti-epileptic drug with low drug interactions. It has broad clinical application prospects.
  • Levetiracetam tablets were first launched in the United States in 1999 by UCB under the trade name Subsequently, the United States approved levetiracetam solution (trade name: ) was put on the market, and levetiracetam injection (trade name ) was launched on the market, and levetiracetam extended-release tablets (trade name XR) is on the market.
  • levetiracetam tablets developed by UCB were approved for marketing in China.
  • the specifications are 0.25g, 0.5g, and 1.0g, and the trade name is Kaipulan.
  • the oral solution of UCB was approved for marketing in China, with a specification of 10%.
  • UCB's levetiracetam injection concentrated solution was approved for marketing in China, with a specification of 5ml:500mg.
  • Levetiracetam extended-release tablets (trade name) developed by UCB XR, specifications 500mg, 750mg) have not applied for listing in China.
  • the generic levetiracetam sustained-release tablets have been approved for marketing in China, and no sustained-release preparations composed of multi-unit units have been approved for marketing.
  • Levetiracetam extended-release tablets are only suitable for children over 12 years old and adults. They are administered once a day, but they should be swallowed whole. Do not chew, destroy or crush the drug. Extended-release tablets The tablet weighs about 750mg and is not suitable for patients and children with swallowing difficulties. The only oral dosage forms suitable for children aged 4-11 years in China are oral liquid and ordinary tablets. Both are taken twice a day, and levetiracetam will taste bitter after oral administration.
  • this application provides a levetiracetam sustained-release preparation composed of multiple units.
  • the unit diameter is less than 5 mm, which is conducive to dosage adjustment and is more convenient for children and elderly patients with dysphagia.
  • a modified layer is wrapped outside the unit, which tastes good and is easy for patients to accept. It also reduces blood drug fluctuations and toxic side effects. It has good reproducibility of absorption in the body, small individual differences, and absorption is not affected by food. The effect characteristics can reduce the frequency of medication, achieve once-daily administration, and improve patient compliance.
  • the preparation process is simple, the stability is good, the production cost is low, and it is suitable for industrial large-scale production.
  • One or more embodiments of the present application provide a levetiracetam sustained-release preparation, which is composed of multiple unit bodies, each unit body sequentially including a core, a sustained-release layer and a modification layer from the inside to the outside;
  • the core contains one or more of fillers, adhesives, lubricants, glidants, and levetiracetam;
  • the sustained-release layer contains at least one of a plasticizer, a porogen, and a sustained-release material
  • the modification layer contains one or more of adhesives, flavoring agents, pH adjusters, anti-sticking agents, and flavors.
  • One or more embodiments of the present application provide a method for preparing a levetiracetam sustained-release formulation, which includes
  • (1) Preparation of core containing levetiracetam Mix levetiracetam with one or more of fillers, binders, lubricants, and glidants in water to prepare wet granules.
  • the wet granules are directly dried to prepare a granular core; optionally, levetiracetam is mixed with a filler, an aqueous solution of a binder is added to prepare wet granules, and the wet granules are directly dried to prepare a granular core.
  • Granular cores are obtained, or pellet-type cores are obtained by extrusion, spheronization and drying; optionally, the dried particles are mixed with one or more of lubricants and glidants and then tableted to obtain micron cores. chip core;
  • sustained-release layer coating liquid dissolve or disperse one or both of the sustained-release material, plasticizer, and porogen in an appropriate solvent to prepare a sustained-release coating liquid
  • step (3) Prepare the sustained-release unit: Place the core containing levetiracetam obtained in step (1) into a fluidized bed or other coating equipment. After turning on the fan, the core is placed in the fluidized bed or coating equipment. The coating equipment is in a moving state, and the sustained-release coating liquid obtained in step (2) is sprayed into the atomized spray gun to obtain a sustained-release unit;
  • the coating liquid for the modified layer dissolve or disperse one or more of adhesives, flavoring agents, pH regulators, anti-sticking agents, and flavors in an appropriate solvent to form a coating for the modified layer. liquid;
  • step (5) Prepare the modified unit: Place the sustained-release unit obtained in step (3) in a fluidized bed or other coating equipment. After turning on the fan, the core is in the fluidized bed or coating equipment. In the moving state, spray the modification layer coating liquid obtained in step (4) through an atomizing spray gun to obtain a modified unit body;
  • step (5) Preparation of sustained-release preparations: The unit obtained in step (5) is optionally mixed directly or with a small amount of excipients with antistatic effect, and then put into a capsule or pharmaceutical compound bag to prepare a left-release preparation. Etiracetam extended-release formulation.
  • One or more embodiments of the present application provide the use of the levetiracetam sustained-release formulation of the present application in the preparation of anti-epileptic drugs.
  • the weight percentage of levetiracetam is 15% to 95% of the weight of the core, such as 15%, 20%, 30%, 40%, 50%, 60%, 70%, 80%, 90%, or 95%.
  • the weight percentage of levetiracetam is 25% to 85% of the weight of the core.
  • the weight percentage of levetiracetam is 35 to 75% of the weight of the core.
  • the weight percentage of the filler is 10 to 80% of the core weight, such as 10%, 20%, 30%, 40%, 50%, 60%, 70%, or 80%.
  • the weight percentage of the filler is 15 to 75% by weight of the core.
  • the weight percentage of the filler is 20 to 65% by weight of the core.
  • the weight percentage of the binder is 0.5 to 10% of the weight of the core, such as 0.5%, 1%, 2%, 3%, 4%, 5%, 6% , 7%, 8%, 9%, or 10%.
  • the weight percent of the binder is 0.5 to 7.5% by weight of the core.
  • the weight percentage of the binder is 0.5 to 5% by weight of the core.
  • the weight percentage of the lubricant is 0.2 to 5% by weight of the core, such as 0.2%, 0.5%, 1%, 2%, 3%, 4%, or 5% .
  • the weight percentage of the lubricant is 0.2 to 4% by weight of the core, such as 0.2%, 0.5%, 1%, 2%, 3%, or 4%.
  • the weight percentage of the lubricant is 0.2 to 3% of the weight of the core.
  • the weight percentage of the glidant is 0.05 to 4% of the weight of the core, such as 0.05%, 0.1%, 0.2%, 0.5%, 1%, 2%, 3% , or 4%.
  • the weight percentage of the glidant is 0.05 to 3% by weight of the core.
  • the weight percentage of the glidant is 0.05 to 2% by weight of the core.
  • the weight percentage of the sustained release layer is 2 to 60% of the weight of the core, such as 2%, 3%, 4%, 5%, 6%, 7%, 8% , 9%, 10%, 20%, 30%, 40%, 50%, or 60%.
  • the weight percentage of the sustained release layer is 4-50% of the weight of the core.
  • the weight percentage of the sustained release layer is 6 to 40% of the weight of the core.
  • the weight percentage of the sustained-release material is 45% to 98% by weight of the sustained-release layer, such as 45%, 50%, 60%, 70%, 80%, 90%, or 98%.
  • the weight percentage of the sustained-release material is 50% to 97% of the weight of the sustained-release layer.
  • the weight percentage of the sustained-release material is 55% to 96% by weight of the sustained-release layer.
  • the weight percentage of the plasticizer is 2-40% by weight of the sustained-release layer, such as 2%, 3%, 4%, 5%, 6%, 7%, 8% %, 9%, 10%, 20%, 30%, or 40%.
  • the weight percentage of the plasticizer is 2-35% by weight of the sustained-release layer.
  • the weight percentage of the plasticizer is 2 to 30% by weight of the sustained release layer.
  • the weight percentage of the porogen is 2-40% by weight of the sustained-release layer, such as 2%, 3%, 4%, 5%, 6%, 7%, 8% %, 9%, 10%, 20%, 30%, or 40%.
  • the weight percentage of the porogen is 2-35% by weight of the sustained-release layer.
  • the weight percentage of the porogen is 2-30% by weight of the sustained-release layer.
  • the weight percentage of the modification layer is 2 to 30% of the weight of the core, such as 2%, 3%, 4%, 5%, 6%, 7%, 8%, 9%, 10%, 20%, or 30%.
  • the weight percentage of the modification layer is 2-20% of the weight of the core.
  • the weight percentage of the modification layer is 2-10% of the weight of the core.
  • the weight percentage of the adhesive is 10% to 95% by weight of the modified layer, such as 10%, 20%, 30%, 40%, 50%, 60%, 70% , 80%, 90%, or 95%.
  • the weight percentage of the adhesive is 20% to 85% by weight of the modified layer, such as 20%, 30%, 40%, 50%, 60%, 70%, 80% , or 85%.
  • the weight percentage of the adhesive is 30 to 75% of the weight of the modification layer.
  • the weight percentage of the flavoring agent is 0.01 to 10% by weight of the modification layer, such as 0.01%, 0.05%, 0.1%, 0.5%, 1%, 2%, 3% , 4%, 5%, 6%, 7%, 8%, 9%, or 10%.
  • the weight percentage of the flavoring agent is 0.02 to 8% by weight of the modification layer, such as 0.02%, 0.05%, 0.1%, 0.5%, 1%, 2%, 3% , 4%, 5%, 6%, 7%, or 8%.
  • the weight percentage of the flavoring agent is 0.03 to 5% by weight of the modification layer, such as 0.03%, 0.05%, 0.1%, 0.5%, 1%, 2%, 3% , 4%, or 5%.
  • the weight percentage of the pH adjuster is 0.5 to 25% by weight of the modification layer, such as 0.5%, 1%, 2%, 3%, 4%, 5%, 6% , 7%, 8%, 9%, 10%, 15%, 20%, or 25%.
  • the weight percentage of the pH adjuster is 1 to 20% of the weight of the modification layer.
  • the weight percentage of the pH adjuster is 2-15% by weight of the modified layer.
  • the weight percentage of the anti-adhesive agent is 5% to 70% by weight of the modified layer, such as 5%, 6%, 7%, 8%, 9%, 10%, 20% , 30%, 40%, 50%, 60%, or 70%.
  • the weight percentage of the anti-adhesive agent is 10% to 60% by weight of the modified layer.
  • the weight percentage of the anti-adhesive agent is 15% to 50% by weight of the modified layer.
  • the weight percentage of the fragrance is 0.01 to 10% of the weight of the modified layer, 0.01%, 0.05%, 0.1%, 0.5%, 1%, 2%, 3%, 4% , 5%, 6%, 7%, 8%, 9%, or 10%.
  • the weight percentage of the fragrance is 0.02 to 8% of the weight of the modification layer.
  • the weight percentage of the fragrance is 0.03 to 5% of the weight of the modification layer.
  • the weight percentage of the fragrance is 2 to 4% of the weight of the modification layer.
  • the filler is one or more of sucrose, lactose, glucose, starch, microcrystalline cellulose, mannitol, calcium dihydrogen phosphate, and sodium chloride.
  • the filler is one or more of starch, microcrystalline cellulose, lactose, and mannitol;
  • the binder is one or more of pregelatinized starch, hydroxypropyl methylcellulose, povidone, polyvinyl alcohol, acrylic resin, and carboxymethyl cellulose sodium. kind.
  • the lubricant is one or more of magnesium stearate, talc, calcium stearate, zinc stearate, and glyceryl behenate.
  • the glidant is one or more of colloidal silica and sodium lauryl sulfate.
  • the plasticizer is glycerin, propylene glycol, polyethylene glycol, triethyl citrate, glyceryl acetate, diethyl phthalate, tributyl citrate, One or more types of dibutyl subebate.
  • the porogen is polyethylene glycols, povidone, sucrose, lactose, salts, hypromellose, hydroxypropylcellulose, levetiracetam, talc One or more of powder, magnesium stearate, and titanium dioxide.
  • the sustained-release material is acrylic resin, ethyl cellulose, cellulose acetate, hypromellose phthalate, polyvinyl acetate phthalate, succinic acid acetate One or more types of hypromellose.
  • the binder is one or more of pregelatinized starch, hydroxypropyl methylcellulose, povidone, polyvinyl alcohol, acrylic resin, and carboxymethyl cellulose sodium. kind.
  • the flavoring agent is sucrose, aspartame, sucralose, stevia, sodium saccharin, glucose, fructose, lactose, mannitol, lactic acid, citric acid, malic acid, One or more of tartaric acid, succinic acid, and acetic acid.
  • the pH adjuster is one or more of lactic acid, citric acid, malic acid, tartaric acid, succinic acid, and acetic acid.
  • the anti-sticking agent is one or more of talc, titanium dioxide, magnesium stearate, calcium stearate, and zinc stearate.
  • the flavor is one or more of apple flavor, orange flavor, lemon flavor, vanilla flavor, strawberry flavor, or other flavors available in the pharmaceutical or food fields.
  • the pH of the modification layer after being dissolved in water is 1.0 to 8.0, such as 1, 2, 3, 4, 5, 6, 7, or 8.
  • the pH of the modified layer after being dissolved in water is 1.5 to 7.0.
  • the pH of the modification layer after being dissolved in water is 2.0-6.0.
  • the levetiracetam sustained-release formulation of the present application is prepared as a capsule, granule or dry suspension.
  • the levetiracetam sustained-release preparation obtained in step (6) is composed of multiple units, each unit including a core, a sustained-release layer and a Modification layer.
  • the pH of the modified layer obtained in step (6) after being dissolved in water is 1.0 to 8.0, such as 1, 2, 3, 4, 5, 6, 7, or 8 .
  • the pH of the modified layer obtained in step (6) after being dissolved in water is 2.0 to 7.0.
  • the pH of the modification layer obtained in step (6) after being dissolved in water is 3.0 to 6.0.
  • the levetiracetam sustained-release preparation obtained in step (6) is prepared into a capsule, granule or dry suspension.
  • the levetiracetam sustained-release formulation of the present application has the following components by weight percentage:
  • the levetiracetam sustained-release formulation of the present application has the following components by weight percentage:
  • the levetiracetam sustained-release formulation of the present application has the following components by weight percentage:
  • the levetiracetam sustained-release formulation of the present application has the following components by weight percentage:
  • the preparation method of the etiracetam sustained-release preparation of the present application includes:
  • Core containing levetiracetam Mix the prescribed amount of levetiracetam with the filler, binder and glidant in a granulator, then add purified water to prepare wet granules. Add the above wet granules into the extrusion and spheronization machine, select a screen with mesh openings of 0.4 ⁇ 1.2mm, set the extrusion speed to 30 ⁇ 10rpm, and the spheronization speed to 500 ⁇ 100rpm. After spheronization, add the wet pellet core to the fluidized bed for drying. After drying, the pellet core is sieved, and pellets between 0.3 and 1.5 mm are selected as the core;
  • sustained-release layer coating liquid Dissolve the prescribed amount of sustained-release materials, porogens, and plasticizers in the ethanol solution to prepare a sustained-release coating liquid;
  • step (3) Prepare the sustained-release unit body: Place the core containing levetiracetam obtained in step (1) into the fluidized bed, and set the following parameters: the inlet air temperature is 40 ⁇ 5°C, and the material temperature is 30 ⁇ 3°C, spray speed 12 ⁇ 3g/min, atomization pressure 1.5 ⁇ 0.2bar, air volume 70 ⁇ 20m 3 /h. Spray the coating liquid through an atomizing spray gun to obtain a sustained-release unit;
  • step (3) Place the sustained-release unit obtained in step (3) into the fluidized bed and set the following parameters: the inlet air temperature is 50 ⁇ 5°C and the material temperature is 35 ⁇ 3°C, spray speed 14 ⁇ 3g/min, atomization pressure 1.5 ⁇ 0.2bar, air volume 80 ⁇ 20m3/h. , that is, the modified unit body is obtained;
  • Step (6) Preparation of sustained-release preparation: Mix the unit obtained in step (5) with a small amount of talc powder and put it into a capsule or pharmaceutical composite bag to prepare a levetiracetam sustained-release preparation.
  • One or more embodiments of the present application provide the above sustained-release formulation of levetiracetam for use as a medicament.
  • One or more embodiments of the present application provide the above levetiracetam sustained-release formulation, which is used to treat or prevent epilepsy.
  • One or more embodiments of the present application provide a method for treating or preventing epilepsy, which includes administering the above-mentioned levetiracetam sustained-release formulation of the present application to a subject in need thereof.
  • levetiracetam sustained-release formulations have better stability, thus solving the problem of quality changes during product stability.
  • the levetiracetam sustained-release preparation can reduce the frequency of medication, reduce blood drug fluctuations, reduce toxic and side effects, and its absorption is not affected by food, enabling once-daily administration and improving patient compliance.
  • levetiracetam sustained-release preparations are beneficial to patients, especially those with dysphagia, in swallowing, have a good taste, and can be swallowed without water, which improves the convenience of patients taking medication and provides patients with better formulation selection.
  • levetiracetam sustained-release preparations are composed of multiple modified units, which have one or more drug release rates. These units are composed of particles, pellets, micro One or more components of the film.
  • the unit body is composed of a core containing levetiracetam and a coating layer, wherein the coating layer is composed of at least a sustained-release layer and a modification layer from the inside to the outside.
  • the sustained-release formulation dosage form may be a capsule, granule, or dry suspension.
  • the diameter of the particles or pellets ranges from 200 to 2000 ⁇ m, preferably from 300 to 1500 ⁇ m.
  • the diameter of the microchips ranges from 1 to 5 mm, preferably from 2 to 4 mm.
  • the average roundness of the pellets is at least 0.5, preferably at least 0.7, and more preferably at least 0.8.
  • the weight percentage of levetiracetam in the sustained-release preparation is 15 to 95%, preferably 25 to 85%, and more preferably 35 to 75%.
  • the levetiracetam-containing core is composed of levetiracetam and one or more of fillers, adhesives, lubricants, and glidants.
  • the levetiracetam-containing core is uniformly mixed with one or more of fillers, adhesives, lubricants, and glidants. composition.
  • the filler is one or more of sucrose, lactose, glucose, starch, microcrystalline cellulose, mannitol, calcium dihydrogen phosphate, and sodium chloride.
  • the filler is one or more of starch, microcrystalline cellulose, lactose, and mannitol.
  • the binder is one or more of pregelatinized starch, hydroxypropyl methylcellulose, povidone, polyvinyl alcohol, acrylic resin, and carboxymethyl cellulose sodium. kind.
  • the lubricant is one or more of magnesium stearate, talc, calcium stearate, zinc stearate, and glyceryl behenate.
  • the glidant is one or more of colloidal silica and sodium lauryl sulfate.
  • the weight percentage of levetiracetam in the core containing levetiracetam is 15 to 95%, preferably 25 to 85%, and more preferably 35 to 75%.
  • the levetiracetam-containing core has a filler weight percentage of 10 to 80%, preferably 25 to 75%, and more preferably 35 to 65%.
  • the levetiracetam-containing core has a binder weight percentage of 0.5 to 10%, preferably 0.5 to 7.5%, and more preferably 0.5 to 5%.
  • the levetiracetam-containing core has a lubricant weight percentage of 0.2 to 5%, preferably 0.2 to 4%, and more preferably 0.2 to 3%.
  • the levetiracetam-containing core has a weight percentage of glidant of 0.05 to 4%, preferably 0.05 to 3%, and more preferably 0.05 to 2%.
  • the sustained-release layer is composed of at least one of a plasticizer, a porogen, and a sustained-release material.
  • the sustained-release material is acrylic resin, ethyl cellulose, cellulose acetate, hypromellose phthalate, polyvinyl acetate phthalate, succinic acid acetate One or more types of hypromellose.
  • the plasticizer is glycerin, propylene glycol, polyethylene glycol, triethyl citrate, glyceryl acetate, diethyl phthalate, tributyl citrate, One or more types of dibutyl subebate.
  • the porogen is polyethylene glycols, povidone, sucrose, lactose, salts, hypromellose, hydroxypropylcellulose, levetiracetam, talc One or more of powder, magnesium stearate, and titanium dioxide.
  • the weight of the sustained-release layer is 2-60% of the weight of the core, preferably 4-50%, and more preferably 6-40%.
  • the weight of the sustained-release material is 45% to 98% of the weight of the sustained-release layer, preferably 50% to 97%, and more preferably 55% to 96%.
  • the weight of the plasticizer is 2-40% of the weight of the sustained-release layer, preferably 2-35%, and more preferably 2-30%.
  • the weight of the porogen is 2-40% of the weight of the sustained-release layer, preferably 2-35%, and more preferably 2-30%.
  • the modification layer is composed of one or more of adhesives, flavoring agents, pH adjusters, anti-sticking agents, and flavors.
  • the binder is one or more of pregelatinized starch, hydroxypropyl methylcellulose, povidone, acrylic resin, and carboxymethylcellulose sodium.
  • the flavoring agent is sucrose, aspartame, sucralose, stevia, sodium saccharin, glucose, fructose, lactose, mannitol, lactic acid, citric acid, malic acid, One or more of tartaric acid, succinic acid, and acetic acid.
  • the pH adjuster is one or more of lactic acid, citric acid, malic acid, tartaric acid, succinic acid, and acetic acid.
  • the anti-sticking agent is one or more of talc, titanium dioxide, magnesium stearate, calcium stearate, and zinc stearate.
  • the flavor may be one or more of apple flavor, orange flavor, lemon flavor, vanilla flavor, strawberry flavor, or other flavors available in the field of medicine and food.
  • the weight of the modification layer is 2-30% of the core weight, preferably 2-20%, and more preferably 2-10%.
  • the weight of the adhesive is 10% to 95% of the weight of the modified layer, preferably 20% to 85%, and more preferably 30% to 75%.
  • the weight of the flavoring agent is 0.01 to 10% of the weight of the modified layer, preferably 0.02 to 8%, and more preferably 0.03 to 5%.
  • the weight of the pH adjuster is 0.5% to 25% of the weight of the modification layer, preferably 1% to 20%, and more preferably 2% to 15%.
  • the weight of the anti-adhesive agent is 5% to 70% of the weight of the modified layer, preferably 10% to 60%, and more preferably 15% to 50%.
  • the weight of the flavoring agent is 0.01 to 10% of the weight of the modified layer, preferably 0.02 to 8%, and more preferably 0.03 to 5%.
  • the pH of the modification layer after being dissolved in water is less than 8.0, preferably less than 7.0, and more preferably less than 6.0.
  • the AUC and Cmax of the levetiracetam sustained-release preparation after a single daily administration are 80 to 125% confident when the same dosage of immediate-release tablets are administered twice daily. within the interval.
  • One or more embodiments of the present application provide a method for preparing the above-mentioned levetiracetam sustained-release preparation. First, a core containing levetiracetam is prepared, and then a sustained-release layer and a modified layer are sequentially wrapped to prepare a sustained-release unit. body, and finally fill the sustained-release unit body into the capsule or pharmaceutical compound bag, which specifically includes the following steps:
  • Core containing levetiracetam Mix levetiracetam with one or more of fillers, binders, lubricants and glidants in a granulator, add water or Aqueous solution of binder to produce wet granules.
  • the wet particles can be directly dried to obtain granular cores, or they can be extruded, spheronized, and dried to obtain pellet-type cores.
  • the dried particles can also be mixed with one or more of lubricants and glidants and then tableted to obtain micro-tablet cores;
  • sustained-release layer coating liquid dissolve or disperse one or both of the sustained-release material, plasticizer, and porogen in an appropriate solvent to prepare a sustained-release coating liquid
  • step (3) Prepare the sustained-release unit: Place the core containing levetiracetam obtained in step (1) into a fluidized bed or other coating equipment. After turning on the fan, the core is placed in the fluidized bed or coating equipment. The coating equipment is in a moving state, and the coating liquid is sprayed through an atomizable spray gun to obtain a sustained-release unit;
  • step (3) Place the sustained-release unit obtained in step (3) into a fluidized bed or other coating equipment. After turning on the fan, the core is in motion in the fluidized bed or coating equipment. In the state, spray the coating liquid of the modification layer through an atomizable spray gun to obtain the modified unit body;
  • step (5) Preparation of sustained-release preparations: The unit obtained in step (5) is directly or mixed with a small amount of excipients with antistatic effects, and then put into capsules or pharmaceutical composite bags to prepare levetiracetam sustained-release preparations. release preparations.
  • the levetiracetam sustained-release preparation of the present application is beneficial to patients, especially patients with dysphagia, and has a good mouthfeel. It can be swallowed without water, improves the convenience of patients taking medication, and provides patients with for better formulation selection.
  • the levetiracetam sustained-release formulation of the present application has better stability and can solve the problem of critical quality changes during product stability.
  • the levetiracetam sustained-release preparation of the present application has the characteristics of reducing the frequency of medication, reducing blood drug fluctuations, reducing toxic and side effects, and being absorbed without being affected by food, and can be administered once a day. Improve patient compliance.
  • the levetiracetam sustained-release preparation is composed of multiple modified units with a maximum diameter of 5 mm, which facilitates swallowing by patients, especially patients with dysphagia.
  • a modified layer is added to the outside of the levetiracetam sustained-release core, which has a good taste, stimulates saliva secretion, and can be swallowed directly, which improves the convenience of patients taking medication and provides patients with better Formulation selection.
  • the dissolution rate of levetiracetam sustained-release unit after sustained-release coating will change during the stability period without aging.
  • the existing aging technology is mainly online aging and offline aging. Online aging is After coating, it is aged for a certain period of time in a fluidized bed or coating machine at a higher inlet air temperature. Offline aging is high-temperature aging in an oven. The general aging time is 12 to 48 hours or longer.
  • the present invention By enclosing a modified layer on the body of the sustained-release unit, the present invention not only improves the patient's taste and convenience in taking medicine, but also requires only 0.5 to 1 hour of coating to achieve an aging effect that is better than that of the prior art.
  • the prepared levetiracetam sustained-release preparation has better stability.
  • the release degree of levetiracetam sustained-release preparation is 1 hour: 15-35%; 2 hours: 25-55%; 4 hours: 45-85%; 8 hours is not less than 80%.
  • the levetiracetam sustained-release preparation of the present application has the characteristics of reducing blood drug fluctuations, reducing side effects, and being absorbed without being affected by food, enabling once-daily administration and improving patient compliance. sex.
  • the levetiracetam sustained-release preparation of the present application has a simple preparation process, good stability, low production cost, and is suitable for industrial large-scale production.
  • Figure 1 is the release curve of the sustained-release capsule or granule sample prepared in Examples 1-6.
  • Figure 2 is the release curve of the sustained-release capsule or granule sample prepared in Comparative Examples 1-6.
  • Figure 3 is a drug-time curve of levetiracetam sustained-release granules and commercially available levetiracetam sustained-release tablets in Example 1.
  • the viscosity of hypromellose is 5 ⁇ 3cP
  • the viscosity of ethylcellulose is 10 ⁇ 5cP.
  • the preparation method is as follows:
  • Core containing levetiracetam Mix the prescribed amount of levetiracetam with microcrystalline cellulose and hypromellose in a granulator, and add 250g of purified water to prepare wet granules. . Add the above wet granules into the extrusion and spheronization machine, select a screen with mesh openings of 0.4 ⁇ 1.2mm, set the extrusion speed to 30rpm and the spheronization speed to 500rpm. After spheronization, add the wet pellet core to the fluidized bed for drying. After drying, the pellet core Sieve and select pellets between 0.3 ⁇ 1.5mm as the core.
  • step (3) Prepare sustained-release unit body: Place the core containing levetiracetam obtained in step (1) into the fluidized bed, set the following parameters, the inlet air temperature is 40°C, the material temperature is 30°C, spray The speed is 12g/min, the atomization pressure is 1.5bar, and the air volume is 70m 3 /h. Spray the coating liquid through an atomizing spray gun to obtain a sustained-release unit.
  • step (3) Place the sustained-release unit obtained in step (3) into the fluidized bed, set the following parameters, the inlet air temperature is 50°C, the material temperature is 35°C, spray The speed is 14g/min, the atomization pressure is 1.5bar, and the air volume is 80m3/h. , that is, the modified unit body is obtained.
  • Step (6) Preparation of sustained-release preparation: Mix the unit obtained in step (5) with a small amount of talc powder and put it into a capsule or pharmaceutical composite bag to prepare a levetiracetam sustained-release preparation.
  • the preparation method is as follows:
  • Core containing levetiracetam Mix the prescribed amount of levetiracetam, microcrystalline cellulose, and micropowder silica gel in a granulator, add hydroxypropylcellulose to 400g of purified water, and stir until Dissolve to obtain a binder solution, which is added to a high-speed stirring granulator to prepare wet granules. Dry the above-mentioned wet granules in a fluidized bed, add magnesium stearate and mix evenly. Use a rotary tablet press to compress the tablets. The weight of a single tablet is controlled at 28 ⁇ 3mg and the core diameter is 3mm to obtain the core.
  • step (3) Prepare the sustained-release unit: Place the core containing levetiracetam obtained in step (1) into the coating machine, set the following parameters, the air inlet temperature is 40°C, the material temperature is 30°C, spray The speed is 12g/min, the atomization pressure is 1.5bar, and the air volume is 90m 3 /h. Spray the coating liquid through an atomizing spray gun to obtain a sustained-release unit.
  • step (3) Prepare the modified unit: Place the sustained-release unit obtained in step (3) into the coating machine and set the following parameters: air inlet temperature 50°C, material temperature 35°C, spray speed 14g/min, The atomization pressure is 1.5bar and the air volume is 90m3/h. , that is, the modified unit body is obtained.
  • Step (6) Preparation of sustained-release preparation: Mix the unit obtained in step (5) with a small amount of talc powder and put it into a capsule or pharmaceutical composite bag to prepare a levetiracetam sustained-release preparation.
  • the preparation method is as follows:
  • Core containing levetiracetam Mix the prescribed amounts of levetiracetam, hypromellose and microcrystalline cellulose in a granulator, and add 220g of purified water to prepare wet granules. .
  • the above-mentioned wet particles are dried in a fluidized bed. After drying, the particles are passed through 60-mesh and 18-mesh sieves, and particles between 18 and 60 mesh are selected as cores.
  • step (3) Prepare sustained-release unit body: Place the core containing levetiracetam obtained in step (1) into the fluidized bed, set the following parameters, the inlet air temperature is 40°C, the material temperature is 30°C, spray The speed is 12g/min, the atomization pressure is 1.5bar, and the air volume is 70m 3 /h. Spray the coating liquid through an atomizing spray gun to obtain a sustained-release unit.
  • step (3) Place the sustained-release unit obtained in step (3) into the fluidized bed, set the following parameters, the inlet air temperature is 50°C, the material temperature is 35°C, spray The speed is 14g/min, the atomization pressure is 1.5bar, and the air volume is 80m 3 /h. , that is, the modified unit body is obtained.
  • the preparation method is as follows:
  • Core containing levetiracetam Mix the prescribed amount of levetiracetam with microcrystalline cellulose and hypromellose in a granulator, and add 250g of purified water to prepare wet granules. . Add the above wet granules into the extrusion and spheronization machine, select a screen with mesh openings of 0.4 ⁇ 1.2mm, set the extrusion speed to 30rpm and the spheronization speed to 500rpm. After spheronization, add the wet pellet core to the fluidized bed for drying. After drying, the pellet core Sieve and select pellets between 0.3 ⁇ 1.5mm as the core.
  • step (3) Prepare sustained-release unit body: Place the core containing levetiracetam obtained in step (1) into the fluidized bed, set the following parameters, the inlet air temperature is 40°C, the material temperature is 30°C, spray The speed is 12g/min, the atomization pressure is 1.5bar, and the air volume is 70m 3 /h. Spray the coating liquid through an atomizing spray gun to obtain a sustained-release unit.
  • step (3) Place the sustained-release unit obtained in step (3) into the fluidized bed, set the following parameters, the inlet air temperature is 50°C, the material temperature is 35°C, spray The speed is 14g/min, the atomization pressure is 1.5bar, and the air volume is 80m3/h. , that is, the modified unit body is obtained.
  • Step (6) Preparation of sustained-release preparation: Mix the unit obtained in step (5) with a small amount of talc powder and put it into a capsule or pharmaceutical composite bag to prepare a levetiracetam sustained-release preparation.
  • the preparation method is as follows:
  • Core containing levetiracetam Mix the prescribed amount of levetiracetam with microcrystalline cellulose and hydroxypropylcellulose in a granulator, and add 250g of purified water to prepare wet granules. Add the above wet granules into the extrusion and spheronization machine, select a screen with mesh openings of 0.4 ⁇ 1.2mm, set the extrusion speed to 30rpm and the spheronization speed to 500rpm. After spheronization, add the wet pellet core to the fluidized bed for drying. After drying, the pellet core Sieve and select pellets between 0.3 ⁇ 1.5mm as the core.
  • step (3) Prepare sustained-release unit body: Place the core containing levetiracetam obtained in step (1) into the fluidized bed, set the following parameters, the inlet air temperature is 40°C, the material temperature is 30°C, spray The speed is 12g/min, the atomization pressure is 1.5bar, and the air volume is 70m 3 /h. Spray the coating liquid through an atomizing spray gun to obtain a sustained-release unit.
  • step (3) Place the sustained-release unit obtained in step (3) into the fluidized bed, set the following parameters, the inlet air temperature is 50°C, the material temperature is 35°C, spray The speed is 14g/min, the atomization pressure is 1.5bar, and the air volume is 80m 3 /h. , that is, the modified unit body is obtained.
  • Step (6) Preparation of sustained-release preparation: Mix the unit obtained in step (5) with a small amount of talc powder and put it into a capsule or pharmaceutical composite bag to prepare a levetiracetam sustained-release preparation.
  • the preparation method is as follows:
  • Core containing levetiracetam Mix the prescribed amount of levetiracetam with microcrystalline cellulose and hydroxypropylcellulose in a granulator, and add 250g of purified water to prepare wet granules. Add the above wet granules into the extrusion and spheronization machine, select a screen with mesh openings of 0.4 ⁇ 1.2mm, set the extrusion speed to 30rpm and the spheronization speed to 500rpm. After spheronization, add the wet pellet core to the fluidized bed for drying. After drying, the pellet core Sieve and select pellets between 0.3 ⁇ 1.5mm as the core.
  • step (3) Prepare sustained-release unit body: Place the core containing levetiracetam obtained in step (1) into the fluidized bed, set the following parameters, the inlet air temperature is 40°C, the material temperature is 30°C, spray The speed is 12g/min, the atomization pressure is 1.5bar, and the air volume is 70m 3 /h. Spray the coating liquid through an atomizing spray gun to obtain a sustained-release unit.
  • step (3) Place the sustained-release unit obtained in step (3) into the fluidized bed, set the following parameters, the inlet air temperature is 50°C, the material temperature is 35°C, spray The speed is 14g/min, the atomization pressure is 1.5bar, and the air volume is 80m3/h. , that is, the modified unit body is obtained.
  • Step (6) Preparation of sustained-release preparation: Mix the unit obtained in step (5) with a small amount of talc powder and put it into a capsule or pharmaceutical composite bag to prepare a levetiracetam sustained-release preparation.
  • the preparation method is as follows:
  • Core containing levetiracetam Mix the prescribed amount of levetiracetam with microcrystalline cellulose, hypromellose, and colloidal silica in a granulator, and add purified water 250g to prepare wet granules. Add the above wet granules into the extrusion and spheronization machine, select a screen with mesh openings of 0.4 ⁇ 1.2mm, set the extrusion speed to 30rpm and the spheronization speed to 500rpm. After spheronization, add the wet pellet core to the fluidized bed for drying. After drying, the pellet core Sieve and select pellets between 0.3 ⁇ 1.5mm as the core.
  • step (3) Prepare sustained-release unit body: Place the core containing levetiracetam obtained in step (1) into the fluidized bed, set the following parameters, the inlet air temperature is 40°C, the material temperature is 30°C, spray The speed is 12g/min, the atomization pressure is 1.5bar, and the air volume is 70m 3 /h. Spray the coating liquid through an atomizing spray gun to obtain a sustained-release unit.
  • the preparation method is as follows:
  • Core containing levetiracetam Mix the prescribed amount of levetiracetam with microcrystalline cellulose, hypromellose, and colloidal silica in a granulator, and add purified water 250g to prepare wet granules. Add the above wet granules into the extrusion and spheronization machine, select a screen with mesh openings of 0.4 ⁇ 1.2mm, set the extrusion speed to 30rpm and the spheronization speed to 500rpm. After spheronization, add the wet pellet core to the fluidized bed for drying. After drying, the pellet core Sieve and select pellets between 0.3 ⁇ 1.5mm as the core.
  • step (3) Prepare sustained-release unit body: Place the core containing levetiracetam obtained in step (1) into the fluidized bed, set the following parameters, the inlet air temperature is 40°C, the material temperature is 30°C, spray The speed is 12g/min, the atomization pressure is 1.5bar, and the air volume is 70m 3 /h. Spray the coating liquid through an atomizing spray gun to obtain a sustained-release unit. Put a certain amount of sustained-release units in the oven, set the temperature to 50°C, and age them for 12h and 24h respectively before taking them out.
  • the preparation method is as follows:
  • Core containing levetiracetam Mix the prescribed amount of levetiracetam with microcrystalline cellulose, hypromellose, and colloidal silica in a granulator, and add purified water 250g to prepare wet granules. Add the above wet granules into the extrusion and spheronization machine, select a screen with mesh openings of 0.4 ⁇ 1.2mm, set the extrusion speed to 30rpm and the spheronization speed to 500rpm. After spheronization, add the wet pellet core to the fluidized bed for drying. After drying, the pellet core Sieve and select pellets between 0.3 ⁇ 1.5mm as the core.
  • step (3) Preparation of sustained-release unit body: Place the core containing levetiracetam obtained in step (1) into the fluidized bed, set the following parameters, the inlet air temperature is 40°C, the material temperature is 30°C, spray The speed is 12g/min, the atomization pressure is 1.5bar, and the air volume is 70m 3 /h. Spray the coating liquid through an atomizing spray gun to obtain a sustained-release unit. After drying, set the inlet air temperature to 60°C in the fluidized bed and take it out after online aging for 4 hours.
  • the preparation method is as follows:
  • Core containing levetiracetam Mix the prescribed amount of levetiracetam with microcrystalline cellulose, hydroxypropyl cellulose, and colloidal silica in a granulator, and add 250g of purified water. , to obtain wet granules. Add the above wet granules into the extrusion and spheronization machine, select a screen with mesh openings of 0.4 ⁇ 1.2mm, set the extrusion speed to 30rpm and the spheronization speed to 500rpm. After spheronization, add the wet pellet core to the fluidized bed for drying. After drying, the pellet core Sieve and select pellets between 0.3 ⁇ 1.5mm as the core.
  • Step (3) Prepare the isolation unit: Place the core containing levetiracetam obtained in step (1) into the fluidized bed, and set the following parameters: air inlet temperature 40°C, material temperature 30°C, spray speed 10g/min, atomization pressure 1.5bar, air volume 70m 3 /h. Spray the coating liquid through an atomizing spray gun to obtain the isolation layer unit.
  • step (1) Prepare sustained-release unit body: Place the core containing levetiracetam obtained in step (1) into the fluidized bed, set the following parameters, the inlet air temperature is 40°C, the material temperature is 30°C, spray The speed is 12g/min, the atomization pressure is 1.5bar, and the air volume is 70m 3 /h. Spray the coating liquid through an atomizing spray gun to obtain a sustained-release unit.
  • Step (6) Preparation of sustained-release preparation: Mix the unit obtained in step (5) with a small amount of talc powder and put it into a capsule or pharmaceutical composite bag to prepare a levetiracetam sustained-release preparation.
  • the preparation method is as follows:
  • Core containing levetiracetam Mix the prescribed amount of levetiracetam with microcrystalline cellulose and hydroxypropylcellulose in a granulator, and add 250g of purified water to prepare wet granules. Add the above wet granules into the extrusion and spheronization machine, select a screen with mesh openings of 0.4 ⁇ 1.2mm, set the extrusion speed to 30rpm and the spheronization speed to 500rpm. After spheronization, add the wet pellet core to the fluidized bed for drying. After drying, the pellet core Sieve and select pellets between 0.3 ⁇ 1.5mm as the core.
  • step (3) Prepare sustained-release unit body: Place the core containing levetiracetam obtained in step (1) into the fluidized bed, set the following parameters, the inlet air temperature is 40°C, the material temperature is 30°C, spray The speed is 12g/min, the atomization pressure is 1.5bar, and the air volume is 70m 3 /h. Spray the coating liquid through an atomizing spray gun to obtain a sustained-release unit.
  • the sustained-release capsules or granules prepared in Examples 1-6 and Comparative Examples 1-5 were used as test samples.
  • the in vitro release experimental method was as follows: Method 2 of the Chinese Pharmacopoeia 2020 version of the dissolution and release determination method (paddle method) was used. ), use 900 mL of phosphate buffer with pH 6.8 as the release medium, and the rotation speed is 75 rpm. Samples are taken at 1, 2, 4, 8, 12, and 20 hours to determine the concentration of levetiracetam. Taking time as the abscissa and cumulative release as the ordinate, a release curve is drawn (see Figures 1 and 2). The results show that the sustained-release capsules prepared by the present invention have obvious sustained-release effects and significantly extend the release time.
  • Example 1 20 volunteers analyzed 5 indicators under 4 indicators of samples such as Example 1, Example 2, Example 5, Comparative Example 1, Levetiracetam Sustained Release Tablets, and Levetiracetam Oral Liquid one by one.
  • the evaluation grade is used for taste voting, and the votes obtained at each grade of the quality factors of each sample are converted into approval rates. Based on the fuzzy transformation principle, the results of each sample are analyzed by matrix synthesis to draw a comprehensive evaluation conclusion.
  • Example 1 0.245 0.59 0.165 0 0
  • Example 2 0.365 0.55 0.075 0.01
  • Example 5 0.05 0.66 0.27 0.02
  • Comparative Example 1 0 0.31 0.33 0.34 0.02 Levetiracetam extended-release tablets 0 0.12 0.43 0.34 0.11 Levetiracetam Oral Liquid 0 0.03 0.425 0.47 0.075
  • Example 1 Comparing the peaks appearing in each sample, the peak of Example 1 appeared in "good”, accounting for 59%, and “very good” accounted for 24.5%; the peak of Example 2 also appeared in “good”, accounting for 55%, and “very” “Good” accounted for 36.5%; the peak value of Example 5 also appeared in “Good”, accounting for 66%, and “Very Good” accounted for 5%; the peak value of Comparative Example 1 appeared in "Poor”, accounting for 34%, and “Medium” accounted for 34%.
  • sustained-release capsules or granules prepared in Examples 1-6 and Comparative Examples 1-5 were used as test samples, and were placed under the conditions of influencing factors and accelerated testing (40°C ⁇ 2°C, relative humidity 75% ⁇ 5%), and investigated.
  • influencing factors and accelerated testing 40°C ⁇ 2°C, relative humidity 75% ⁇ 5%
  • the levetiracetam sustained-release preparation provided by the present invention not only solves the problem of levetiracetam tablets and oral liquids when taking the medicine. In order to solve the problems of uncomfortable taste and large diameter tablets that are not suitable for swallowing, it was unexpectedly found that it improved the stability of levetiracetam, effectively reduced the increase of related substances, and ensured the stability and safety of the preparation.
  • sustained-release granules prepared in Example 1 Using the sustained-release granules prepared in Example 1 and the commercially available levetiracetam sustained-release tablets, 10 healthy volunteers were selected and randomly divided into 2 groups, with 5 people in each group, to take the sustained-release granules and the sustained-release tablets respectively. , carry out a randomized controlled trial, draw venous blood at specified time points for blood drug concentration monitoring, use time as the abscissa and concentration as the ordinate to draw a blood drug concentration-time curve.
  • the levetiracetam sustained-release preparation provided by the present invention has a similar exposure (AUC) to the marketed original drug levetiracetam sustained-release tablets, which meets the bioequivalence requirements, meaning
  • the clinical efficacy is similar or the same as that of the control preparation. It can be used clinically as a substitute for sustained-release tablets. It only needs to be administered once a day. It tastes good and is more easily accepted by children. It solves the problem that there is no clinical levetitralin suitable for children. Clinical status of racetam sustained-release preparations to improve patient compliance. Compared with sustained-release tablets, the slightly lower Cmax means a lower incidence of side effects and higher safety.
  • Example 1 The peak time for the subjects in Example 1 is 2 to 4.5 hours, and the peak time for the sustained-release tablet is 2 to 6.5 hours. Compared with sustained-release tablets, Example 1 has the characteristics of small individual differences, stable release in the body, and high reproducibility of absorption. The efficacy is more stable and the safety is higher.

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Abstract

Disclosed are a levetiracetam sustained-release formulation and a preparation method therefor. The sustained-release formulation comprises a core, a sustained-release layer, and a modification layer sequentially from inside to outside, and has better stability and taste.

Description

左乙拉西坦缓释制剂及其制备方法Levetiracetam sustained-release preparation and preparation method thereof 技术领域Technical field
本发明涉及治疗癫痫药物的领域,具体涉及左乙拉西坦缓释制剂及其制备方法。The present invention relates to the field of drugs for treating epilepsy, and in particular to levetiracetam sustained-release preparations and preparation methods thereof.
背景技术Background technique
左乙拉西坦(levetiracetam,LEV)是比利时UCB公司研制的第二代乙酰胆碱激动剂,为吡咯烷酮衍生物,用于治疗局限性及继发性全身性癫痫。该药于1999年经美国FDA批准。该药具有选择性保护局限性和原发性全身性癫痫的独特药理作用,具有良好耐受性,是药物相互作用低的新型广谱抗癫痫药物,临床应用前景广阔。左乙拉西坦片最初由优时比于1999年在美国上市,商品名为
Figure PCTCN2022109070-appb-000001
随后美国分别于2003年7月批准左乙拉西坦溶液剂(商品名:
Figure PCTCN2022109070-appb-000002
)上市,2006年7月批准左乙拉西坦注射液(商品名
Figure PCTCN2022109070-appb-000003
)上市,2008年9月批准左乙拉西坦缓释片(商品名
Figure PCTCN2022109070-appb-000004
XR)上市。
Levetiracetam (LEV) is a second-generation acetylcholine agonist developed by the Belgian company UCB. It is a pyrrolidone derivative and is used to treat localized and secondary generalized epilepsy. The drug was approved by the US FDA in 1999. The drug has selective protective limitations and unique pharmacological effects on primary generalized epilepsy. It is well tolerated and is a new broad-spectrum anti-epileptic drug with low drug interactions. It has broad clinical application prospects. Levetiracetam tablets were first launched in the United States in 1999 by UCB under the trade name
Figure PCTCN2022109070-appb-000001
Subsequently, the United States approved levetiracetam solution (trade name:
Figure PCTCN2022109070-appb-000002
) was put on the market, and levetiracetam injection (trade name
Figure PCTCN2022109070-appb-000003
) was launched on the market, and levetiracetam extended-release tablets (trade name
Figure PCTCN2022109070-appb-000004
XR) is on the market.
2006年优时比(UCB)研制的左乙拉西坦片在中国批准上市,规格为0.25g、0.5g、1.0g,商品名为开浦兰
Figure PCTCN2022109070-appb-000005
2011年优时比(UCB)的口服溶液剂在中国批准上市,规格为10%。2017年优时比(UCB)的左乙拉西坦注射用浓溶液在中国批准上市,规格为5ml:500mg。优时比(UCB)研制的左乙拉西坦缓释片(商品名
Figure PCTCN2022109070-appb-000006
XR,规格500mg、750mg)未在中国申请上市。目前,国内仅有仿制药左乙拉西坦缓释片批准上市,并无由多单元体组成的缓释制剂批准上市。而左乙拉西坦缓释片仅适用于12岁以上儿童和成人的缓释片,为每日1次给药,但应整粒吞服,不可咀嚼、破坏或者压碎药物,缓释片片重在750mg左右,不适合有吞咽困难的患者和儿童服用。国内适用于4-11岁儿童的口服剂型只有口服液和普通片,二者口服给药都为每日2次,且口服给药后会有左乙拉西坦苦味。
In 2006, levetiracetam tablets developed by UCB were approved for marketing in China. The specifications are 0.25g, 0.5g, and 1.0g, and the trade name is Kaipulan.
Figure PCTCN2022109070-appb-000005
In 2011, the oral solution of UCB was approved for marketing in China, with a specification of 10%. In 2017, UCB's levetiracetam injection concentrated solution was approved for marketing in China, with a specification of 5ml:500mg. Levetiracetam extended-release tablets (trade name) developed by UCB
Figure PCTCN2022109070-appb-000006
XR, specifications 500mg, 750mg) have not applied for listing in China. At present, only the generic levetiracetam sustained-release tablets have been approved for marketing in China, and no sustained-release preparations composed of multi-unit units have been approved for marketing. Levetiracetam extended-release tablets are only suitable for children over 12 years old and adults. They are administered once a day, but they should be swallowed whole. Do not chew, destroy or crush the drug. Extended-release tablets The tablet weighs about 750mg and is not suitable for patients and children with swallowing difficulties. The only oral dosage forms suitable for children aged 4-11 years in China are oral liquid and ordinary tablets. Both are taken twice a day, and levetiracetam will taste bitter after oral administration.
发明内容Contents of the invention
针对当前临床应用的情况,本申请提供的由多个单元体组成的左乙拉西坦缓释制剂,单元体直径小于5mm,有利于剂量调整,更利于儿童和有吞咽困难的老年患者服用。通过先进的包衣技术,在单元体外包裹一层修饰层,口感好,易于患者接受,且具有降低血药波动、降低毒副作用,体内吸收重现性好,个体差异小,吸收不受食物影响的效果特点,可减少用药次数,实现每日一次给药,改善患者的依从性。并且,与已有的技术相比,制备工艺简单,稳定性好,生产成本低,适合工业化大生产。In view of the current clinical application situation, this application provides a levetiracetam sustained-release preparation composed of multiple units. The unit diameter is less than 5 mm, which is conducive to dosage adjustment and is more convenient for children and elderly patients with dysphagia. Through advanced coating technology, a modified layer is wrapped outside the unit, which tastes good and is easy for patients to accept. It also reduces blood drug fluctuations and toxic side effects. It has good reproducibility of absorption in the body, small individual differences, and absorption is not affected by food. The effect characteristics can reduce the frequency of medication, achieve once-daily administration, and improve patient compliance. Moreover, compared with existing technologies, the preparation process is simple, the stability is good, the production cost is low, and it is suitable for industrial large-scale production.
本申请的一个或多个实施方式提供左乙拉西坦缓释制剂,其由多个单元体组成,每个单元体从内到外依次包含核芯、缓释层和修饰层;One or more embodiments of the present application provide a levetiracetam sustained-release preparation, which is composed of multiple unit bodies, each unit body sequentially including a core, a sustained-release layer and a modification layer from the inside to the outside;
所述核芯包含填充剂、粘合剂、润滑剂、助流剂中的一种或多种以及左乙拉西坦;The core contains one or more of fillers, adhesives, lubricants, glidants, and levetiracetam;
所述缓释层包含增塑剂、致孔剂中的至少一种以及缓释材料;The sustained-release layer contains at least one of a plasticizer, a porogen, and a sustained-release material;
所述修饰层包含粘合剂、矫味剂、pH调节剂、抗粘剂、香精中的一种或多种。The modification layer contains one or more of adhesives, flavoring agents, pH adjusters, anti-sticking agents, and flavors.
本申请的一个或多个实施方式提供制备左乙拉西坦缓释制剂的方法,其包括One or more embodiments of the present application provide a method for preparing a levetiracetam sustained-release formulation, which includes
(1)制备含左乙拉西坦的核芯:将左乙拉西坦与填充剂、粘合剂、润滑剂、助流剂中 的一种或多种在水中混合制得湿颗粒,将所述湿颗粒直接干燥后制得颗粒型核芯;任选地,将左乙拉西坦与填充剂中混合,加入粘合剂的水溶液制得湿颗粒,将所述湿颗粒直接干燥后制得颗粒型核芯,或者通过挤出滚圆和干燥制得微丸型核芯;任选地,将干燥后的颗粒与润滑剂和助流剂中的一种或多种混合后压片得到微片型核芯;(1) Preparation of core containing levetiracetam: Mix levetiracetam with one or more of fillers, binders, lubricants, and glidants in water to prepare wet granules. The wet granules are directly dried to prepare a granular core; optionally, levetiracetam is mixed with a filler, an aqueous solution of a binder is added to prepare wet granules, and the wet granules are directly dried to prepare a granular core. Granular cores are obtained, or pellet-type cores are obtained by extrusion, spheronization and drying; optionally, the dried particles are mixed with one or more of lubricants and glidants and then tableted to obtain micron cores. chip core;
(2)制备缓释层包衣液:将缓释材料和增塑剂、致孔剂中的一种或两种溶于或分散于适当溶剂中,制成缓释包衣液;(2) Prepare the sustained-release layer coating liquid: dissolve or disperse one or both of the sustained-release material, plasticizer, and porogen in an appropriate solvent to prepare a sustained-release coating liquid;
(3)制备缓释单元体:将步骤(1)得到的含药左乙拉西坦的核芯,至于流化床或其它包衣设备内,开启风机后,核芯在流化床或包衣设备内处于运动状态,将步骤(2)中得到的缓释包衣液经雾化喷枪喷入,即得缓释单元体;(3) Prepare the sustained-release unit: Place the core containing levetiracetam obtained in step (1) into a fluidized bed or other coating equipment. After turning on the fan, the core is placed in the fluidized bed or coating equipment. The coating equipment is in a moving state, and the sustained-release coating liquid obtained in step (2) is sprayed into the atomized spray gun to obtain a sustained-release unit;
(4)制备修饰层包衣液:将粘合剂、矫味剂、pH调节剂、抗粘剂、香精中的一种或多种溶于或分散于适当溶剂中,制成修饰层包衣液;(4) Prepare the coating liquid for the modified layer: dissolve or disperse one or more of adhesives, flavoring agents, pH regulators, anti-sticking agents, and flavors in an appropriate solvent to form a coating for the modified layer. liquid;
(5)制备经修饰的单元体:将步骤(3)得到的缓释单元体,置于流化床或其它包衣设备内,开启风机后,核芯在流化床或包衣设备内处于运动状态,将步骤(4)中得到的修饰层包衣液经雾化喷枪喷入,即得经修饰的单元体;(5) Prepare the modified unit: Place the sustained-release unit obtained in step (3) in a fluidized bed or other coating equipment. After turning on the fan, the core is in the fluidized bed or coating equipment. In the moving state, spray the modification layer coating liquid obtained in step (4) through an atomizing spray gun to obtain a modified unit body;
(6)制备缓释制剂:将步骤(5)中得到的单元体,任选地与直接或与少量具有抗静电效果的辅料混合后,装入胶囊或药用复合袋内,即制成左乙拉西坦缓释制剂。(6) Preparation of sustained-release preparations: The unit obtained in step (5) is optionally mixed directly or with a small amount of excipients with antistatic effect, and then put into a capsule or pharmaceutical compound bag to prepare a left-release preparation. Etiracetam extended-release formulation.
本申请的一个或多个实施方式提供本申请的左乙拉西坦缓释制剂在制备抗癫痫药物中的用途。One or more embodiments of the present application provide the use of the levetiracetam sustained-release formulation of the present application in the preparation of anti-epileptic drugs.
在一个或多个实施方式中,所述左乙拉西坦的重量百分比为所述核芯重量的15~95%,例如15%、20%、30%、40%、50%、60%、70%、80%、90%、或95%。In one or more embodiments, the weight percentage of levetiracetam is 15% to 95% of the weight of the core, such as 15%, 20%, 30%, 40%, 50%, 60%, 70%, 80%, 90%, or 95%.
在一个或多个实施方式中,所述左乙拉西坦的重量百分比为所述核芯重量的25~85%。In one or more embodiments, the weight percentage of levetiracetam is 25% to 85% of the weight of the core.
在一个或多个实施方式中,所述左乙拉西坦的重量百分比为所述核芯重量的35~75%。In one or more embodiments, the weight percentage of levetiracetam is 35 to 75% of the weight of the core.
在一个或多个实施方式中,所述填充剂的重量百分比为所述核芯重量的10~80%,例如10%、20%、30%、40%、50%、60%、70%、或80%。In one or more embodiments, the weight percentage of the filler is 10 to 80% of the core weight, such as 10%, 20%, 30%, 40%, 50%, 60%, 70%, or 80%.
在一个或多个实施方式中,所述填充剂的重量百分比为所述核芯重量的15~75%。In one or more embodiments, the weight percentage of the filler is 15 to 75% by weight of the core.
在一个或多个实施方式中,所述填充剂的重量百分比为所述核芯重量的20~65%。In one or more embodiments, the weight percentage of the filler is 20 to 65% by weight of the core.
在一个或多个实施方式中,所述粘合剂的重量百分比为所述核芯重量的0.5~10%,例如0.5%、1%、2%、3%、4%、5%、6%、7%、8%、9%、或10%。In one or more embodiments, the weight percentage of the binder is 0.5 to 10% of the weight of the core, such as 0.5%, 1%, 2%, 3%, 4%, 5%, 6% , 7%, 8%, 9%, or 10%.
在一个或多个实施方式中,所述粘合剂的重量百分比为所述核芯重量的0.5~7.5%。In one or more embodiments, the weight percent of the binder is 0.5 to 7.5% by weight of the core.
在一个或多个实施方式中,所述粘合剂的重量百分比为所述核芯重量的0.5~5%。In one or more embodiments, the weight percentage of the binder is 0.5 to 5% by weight of the core.
在一个或多个实施方式中,所述润滑剂的重量百分比为所述核芯重量的0.2~5%,例如0.2%、0.5%、1%、2%、3%、4%、或5%。In one or more embodiments, the weight percentage of the lubricant is 0.2 to 5% by weight of the core, such as 0.2%, 0.5%, 1%, 2%, 3%, 4%, or 5% .
在一个或多个实施方式中,所述润滑剂的重量百分比为所述核芯重量的0.2~4%,例如0.2%、0.5%、1%、2%、3%、或4%。In one or more embodiments, the weight percentage of the lubricant is 0.2 to 4% by weight of the core, such as 0.2%, 0.5%, 1%, 2%, 3%, or 4%.
在一个或多个实施方式中,所述润滑剂的重量百分比为所述核芯重量的0.2~3%。In one or more embodiments, the weight percentage of the lubricant is 0.2 to 3% of the weight of the core.
在一个或多个实施方式中,所述助流剂的重量百分比为所述核芯重量的0.05~4%,例如0.05%、0.1%、0.2%、0.5%、1%、2%、3%、或4%。In one or more embodiments, the weight percentage of the glidant is 0.05 to 4% of the weight of the core, such as 0.05%, 0.1%, 0.2%, 0.5%, 1%, 2%, 3% , or 4%.
在一个或多个实施方式中,所述助流剂的重量百分比为所述核芯重量的0.05~3%。In one or more embodiments, the weight percentage of the glidant is 0.05 to 3% by weight of the core.
在一个或多个实施方式中,所述助流剂的重量百分比为所述核芯重量的0.05~2%。In one or more embodiments, the weight percentage of the glidant is 0.05 to 2% by weight of the core.
在一个或多个实施方式中,所述缓释层的重量百分比为所述核芯重量的2~60%,例如2%、3%、4%、5%、6%、7%、8%、9%、10%、20%、30%、40%、50%、或60%。In one or more embodiments, the weight percentage of the sustained release layer is 2 to 60% of the weight of the core, such as 2%, 3%, 4%, 5%, 6%, 7%, 8% , 9%, 10%, 20%, 30%, 40%, 50%, or 60%.
在一个或多个实施方式中,所述缓释层的重量百分比为所述核芯重量的4~50%。In one or more embodiments, the weight percentage of the sustained release layer is 4-50% of the weight of the core.
在一个或多个实施方式中,所述缓释层的重量百分比为所述核芯重量的6~40%。In one or more embodiments, the weight percentage of the sustained release layer is 6 to 40% of the weight of the core.
在一个或多个实施方式中,所述缓释材料的重量百分比为所述缓释层重量的45~98%,例如45%、50%、60%、70%、80%、90%、或98%。In one or more embodiments, the weight percentage of the sustained-release material is 45% to 98% by weight of the sustained-release layer, such as 45%, 50%, 60%, 70%, 80%, 90%, or 98%.
在一个或多个实施方式中,所述缓释材料的重量百分比为所述缓释层重量的50~97%。In one or more embodiments, the weight percentage of the sustained-release material is 50% to 97% of the weight of the sustained-release layer.
在一个或多个实施方式中,所述缓释材料的重量百分比为所述缓释层重量的55~96%。In one or more embodiments, the weight percentage of the sustained-release material is 55% to 96% by weight of the sustained-release layer.
在一个或多个实施方式中,所述增塑剂的重量百分比为所述缓释层重量的2~40%,例如2%、3%、4%、5%、6%、7%、8%、9%、10%、20%、30%、或40%。In one or more embodiments, the weight percentage of the plasticizer is 2-40% by weight of the sustained-release layer, such as 2%, 3%, 4%, 5%, 6%, 7%, 8% %, 9%, 10%, 20%, 30%, or 40%.
在一个或多个实施方式中,所述增塑剂的重量百分比为所述缓释层重量的2~35%。In one or more embodiments, the weight percentage of the plasticizer is 2-35% by weight of the sustained-release layer.
在一个或多个实施方式中,所述增塑剂的重量百分比为所述缓释层重量的2~30%。In one or more embodiments, the weight percentage of the plasticizer is 2 to 30% by weight of the sustained release layer.
在一个或多个实施方式中,所述致孔剂的重量百分比为所述缓释层重量的2~40%,例如2%、3%、4%、5%、6%、7%、8%、9%、10%、20%、30%、或40%。In one or more embodiments, the weight percentage of the porogen is 2-40% by weight of the sustained-release layer, such as 2%, 3%, 4%, 5%, 6%, 7%, 8% %, 9%, 10%, 20%, 30%, or 40%.
在一个或多个实施方式中,所述致孔剂的重量百分比为所述缓释层重量的2~35%。In one or more embodiments, the weight percentage of the porogen is 2-35% by weight of the sustained-release layer.
在一个或多个实施方式中,所述致孔剂的重量百分比为所述缓释层重量的2~30%。In one or more embodiments, the weight percentage of the porogen is 2-30% by weight of the sustained-release layer.
在一个或多个实施方式中,所述修饰层的重量百分比为所述核芯重量的2~30%,例如2%、3%、4%、5%、6%、7%、8%、9%、10%、20%、或30%。In one or more embodiments, the weight percentage of the modification layer is 2 to 30% of the weight of the core, such as 2%, 3%, 4%, 5%, 6%, 7%, 8%, 9%, 10%, 20%, or 30%.
在一个或多个实施方式中,所述修饰层的重量百分比为所述核芯重量的2~20%。In one or more embodiments, the weight percentage of the modification layer is 2-20% of the weight of the core.
在一个或多个实施方式中,所述修饰层的重量百分比为所述核芯重量的2~10%。In one or more embodiments, the weight percentage of the modification layer is 2-10% of the weight of the core.
在一个或多个实施方式中,所述粘合剂的重量百分比为所述修饰层重量的10~95%,例如10%、20%、30%、40%、50%、60%、70%、80%、90%、或95%。In one or more embodiments, the weight percentage of the adhesive is 10% to 95% by weight of the modified layer, such as 10%, 20%, 30%, 40%, 50%, 60%, 70% , 80%, 90%, or 95%.
在一个或多个实施方式中,所述粘合剂的重量百分比为所述修饰层重量的20~85%,例如20%、30%、40%、50%、60%、70%、80%、或85%。In one or more embodiments, the weight percentage of the adhesive is 20% to 85% by weight of the modified layer, such as 20%, 30%, 40%, 50%, 60%, 70%, 80% , or 85%.
在一个或多个实施方式中,所述粘合剂的重量百分比为所述修饰层重量的30~75%。In one or more embodiments, the weight percentage of the adhesive is 30 to 75% of the weight of the modification layer.
在一个或多个实施方式中,所述矫味剂的重量百分比为所述修饰层重量的0.01~10%,例如0.01%、0.05%、0.1%、0.5%、1%、2%、3%、4%、5%、6%、7%、8%、9%、或10%。In one or more embodiments, the weight percentage of the flavoring agent is 0.01 to 10% by weight of the modification layer, such as 0.01%, 0.05%, 0.1%, 0.5%, 1%, 2%, 3% , 4%, 5%, 6%, 7%, 8%, 9%, or 10%.
在一个或多个实施方式中,所述矫味剂的重量百分比为所述修饰层重量的0.02~8%,例如0.02%、0.05%、0.1%、0.5%、1%、2%、3%、4%、5%、6%、7%、或8%。In one or more embodiments, the weight percentage of the flavoring agent is 0.02 to 8% by weight of the modification layer, such as 0.02%, 0.05%, 0.1%, 0.5%, 1%, 2%, 3% , 4%, 5%, 6%, 7%, or 8%.
在一个或多个实施方式中,所述矫味剂的重量百分比为所述修饰层重量的0.03~5%,例如0.03%、0.05%、0.1%、0.5%、1%、2%、3%、4%、或5%。In one or more embodiments, the weight percentage of the flavoring agent is 0.03 to 5% by weight of the modification layer, such as 0.03%, 0.05%, 0.1%, 0.5%, 1%, 2%, 3% , 4%, or 5%.
在一个或多个实施方式中,所述pH调节剂的重量百分比为所述修饰层重量的0.5~25%,例如0.5%、1%、2%、3%、4%、5%、6%、7%、8%、9%、10%、15%、20%、或25%。In one or more embodiments, the weight percentage of the pH adjuster is 0.5 to 25% by weight of the modification layer, such as 0.5%, 1%, 2%, 3%, 4%, 5%, 6% , 7%, 8%, 9%, 10%, 15%, 20%, or 25%.
在一个或多个实施方式中,所述pH调节剂的重量百分比为所述修饰层重量的1~20%。In one or more embodiments, the weight percentage of the pH adjuster is 1 to 20% of the weight of the modification layer.
在一个或多个实施方式中,所述pH调节剂的重量百分比为所述修饰层重量的2~15%。In one or more embodiments, the weight percentage of the pH adjuster is 2-15% by weight of the modified layer.
在一个或多个实施方式中,所述抗粘剂的重量百分比为所述修饰层重量的5~70%,例如5%、6%、7%、8%、9%、10%、20%、30%、40%、50%、60%、或70%。In one or more embodiments, the weight percentage of the anti-adhesive agent is 5% to 70% by weight of the modified layer, such as 5%, 6%, 7%, 8%, 9%, 10%, 20% , 30%, 40%, 50%, 60%, or 70%.
在一个或多个实施方式中,所述抗粘剂的重量百分比为所述修饰层重量的10~60%。In one or more embodiments, the weight percentage of the anti-adhesive agent is 10% to 60% by weight of the modified layer.
在一个或多个实施方式中,所述抗粘剂的重量百分比为所述修饰层重量的15~50%。In one or more embodiments, the weight percentage of the anti-adhesive agent is 15% to 50% by weight of the modified layer.
在一个或多个实施方式中,所述香精的重量百分比为所述修饰层重量的0.01~10%,0.01%、0.05%、0.1%、0.5%、1%、2%、3%、4%、5%、6%、7%、8%、9%、或10%。In one or more embodiments, the weight percentage of the fragrance is 0.01 to 10% of the weight of the modified layer, 0.01%, 0.05%, 0.1%, 0.5%, 1%, 2%, 3%, 4% , 5%, 6%, 7%, 8%, 9%, or 10%.
在一个或多个实施方式中,所述香精的重量百分比为所述修饰层重量的0.02~8%。In one or more embodiments, the weight percentage of the fragrance is 0.02 to 8% of the weight of the modification layer.
在一个或多个实施方式中,所述香精的重量百分比为所述修饰层重量的0.03~5%。In one or more embodiments, the weight percentage of the fragrance is 0.03 to 5% of the weight of the modification layer.
在一个或多个实施方式中,所述香精的重量百分比为所述修饰层重量的2~4%。In one or more embodiments, the weight percentage of the fragrance is 2 to 4% of the weight of the modification layer.
在一个或多个实施方式中,所述填充剂为蔗糖、乳糖、葡萄糖、淀粉、微晶纤维素、甘露醇、磷酸二氢钙、氯化钠中的一种或多种。In one or more embodiments, the filler is one or more of sucrose, lactose, glucose, starch, microcrystalline cellulose, mannitol, calcium dihydrogen phosphate, and sodium chloride.
在一个或多个实施方式中,所述填充剂为淀粉、微晶纤维素、乳糖、甘露醇中的一种或多种;In one or more embodiments, the filler is one or more of starch, microcrystalline cellulose, lactose, and mannitol;
在一个或多个实施方式中,所述粘合剂为预胶化淀粉、羟丙甲基纤维素、聚维酮、聚乙烯醇、丙烯酸树脂、羧甲基纤维素纳中的一种或多种。In one or more embodiments, the binder is one or more of pregelatinized starch, hydroxypropyl methylcellulose, povidone, polyvinyl alcohol, acrylic resin, and carboxymethyl cellulose sodium. kind.
在一个或多个实施方式中,所述润滑剂为硬脂酸镁、滑石粉、硬脂酸钙、硬脂酸锌、山嵛酸甘油酯中的一种或多种。In one or more embodiments, the lubricant is one or more of magnesium stearate, talc, calcium stearate, zinc stearate, and glyceryl behenate.
在一个或多个实施方式中,所述助流剂为胶态二氧化硅、十二烷基硫酸钠中的一种或多种。In one or more embodiments, the glidant is one or more of colloidal silica and sodium lauryl sulfate.
在一个或多个实施方式中,所述增塑剂为甘油、丙二醇、聚乙二醇、枸橼酸三乙酯、醋酸甘油酯、邻苯二甲酸二乙酯、枸橼酸三丁酯、葵二酸二丁酯中的一种或多种。In one or more embodiments, the plasticizer is glycerin, propylene glycol, polyethylene glycol, triethyl citrate, glyceryl acetate, diethyl phthalate, tributyl citrate, One or more types of dibutyl subebate.
在一个或多个实施方式中,所述致孔剂为聚乙二醇类、聚维酮、蔗糖、乳糖、盐类、羟丙甲纤维素、羟丙纤维素、左乙拉西坦、滑石粉、硬脂酸镁、二氧化钛中的一种或多种。In one or more embodiments, the porogen is polyethylene glycols, povidone, sucrose, lactose, salts, hypromellose, hydroxypropylcellulose, levetiracetam, talc One or more of powder, magnesium stearate, and titanium dioxide.
在一个或多个实施方式中,所述缓释材料为丙烯酸树脂、乙基纤维素、醋酸纤维素、邻苯二甲酸羟丙甲纤维素酯、聚醋酸乙烯苯二甲酸酯、琥珀酸醋酸羟丙甲纤维素中的一种或多种。In one or more embodiments, the sustained-release material is acrylic resin, ethyl cellulose, cellulose acetate, hypromellose phthalate, polyvinyl acetate phthalate, succinic acid acetate One or more types of hypromellose.
在一个或多个实施方式中,所述粘合剂为预胶化淀粉、羟丙甲基纤维素、聚维酮、聚乙烯醇、丙烯酸树脂、羧甲基纤维素纳中的一种或多种。In one or more embodiments, the binder is one or more of pregelatinized starch, hydroxypropyl methylcellulose, povidone, polyvinyl alcohol, acrylic resin, and carboxymethyl cellulose sodium. kind.
在一个或多个实施方式中,所述矫味剂为蔗糖、阿斯巴甜、三氯蔗糖、甜菊素、糖精钠、葡萄糖、果糖、乳糖、甘露醇、乳酸、枸橼酸、苹果酸、酒石酸、琥珀酸、醋酸中的一种或多种。In one or more embodiments, the flavoring agent is sucrose, aspartame, sucralose, stevia, sodium saccharin, glucose, fructose, lactose, mannitol, lactic acid, citric acid, malic acid, One or more of tartaric acid, succinic acid, and acetic acid.
在一个或多个实施方式中,所述pH调节剂为乳酸、枸橼酸、苹果酸、酒石酸、琥珀酸、醋酸中的一种或多种。In one or more embodiments, the pH adjuster is one or more of lactic acid, citric acid, malic acid, tartaric acid, succinic acid, and acetic acid.
在一个或多个实施方式中,所述抗粘剂为滑石粉、二氧化钛、硬脂酸镁、硬脂酸钙、硬脂酸锌中的一种或多种。In one or more embodiments, the anti-sticking agent is one or more of talc, titanium dioxide, magnesium stearate, calcium stearate, and zinc stearate.
在一个或多个实施方式中,所述香精为苹果香精、橘子香精、柠檬香精、香草香精、 草莓香精中的一种或多种,或者其它药品或食品领域可用的香精。In one or more embodiments, the flavor is one or more of apple flavor, orange flavor, lemon flavor, vanilla flavor, strawberry flavor, or other flavors available in the pharmaceutical or food fields.
在一个或多个实施方式中,所述修饰层溶于水后的pH为1.0~8.0,例如1、2、3、4、5、6、7、或8。In one or more embodiments, the pH of the modification layer after being dissolved in water is 1.0 to 8.0, such as 1, 2, 3, 4, 5, 6, 7, or 8.
在一个或多个实施方式中,所述修饰层溶于水后的pH为1.5~7.0。In one or more embodiments, the pH of the modified layer after being dissolved in water is 1.5 to 7.0.
在一个或多个实施方式中,所述修饰层溶于水后的pH为2.0~6.0。In one or more embodiments, the pH of the modification layer after being dissolved in water is 2.0-6.0.
在一个或多个实施方式中,本申请的左乙拉西坦缓释制剂被制备为胶囊剂、颗粒剂或干混悬剂。In one or more embodiments, the levetiracetam sustained-release formulation of the present application is prepared as a capsule, granule or dry suspension.
在一个或多个实施方式中,所述步骤(6)中得到的左乙拉西坦缓释制剂由多个单元体组成,每个单元体从内到外依次包含核芯、缓释层和修饰层。In one or more embodiments, the levetiracetam sustained-release preparation obtained in step (6) is composed of multiple units, each unit including a core, a sustained-release layer and a Modification layer.
在一个或多个实施方式中,所述步骤(6)中得到的所述修饰层溶于水后的pH为1.0~8.0,例如1、2、3、4、5、6、7、或8。In one or more embodiments, the pH of the modified layer obtained in step (6) after being dissolved in water is 1.0 to 8.0, such as 1, 2, 3, 4, 5, 6, 7, or 8 .
在一个或多个实施方式中,所述步骤(6)中得到的所述修饰层溶于水后的pH为2.0~7.0。In one or more embodiments, the pH of the modified layer obtained in step (6) after being dissolved in water is 2.0 to 7.0.
在一个或多个实施方式中,所述步骤(6)中得到的所述修饰层溶于水后的pH为3.0~6.0。In one or more embodiments, the pH of the modification layer obtained in step (6) after being dissolved in water is 3.0 to 6.0.
在一个或多个实施方式中,将所述步骤(6)中得到的左乙拉西坦缓释制剂制备为胶囊剂、颗粒剂或干混悬剂。In one or more embodiments, the levetiracetam sustained-release preparation obtained in step (6) is prepared into a capsule, granule or dry suspension.
在一个或多个实施方式中,本申请的左乙拉西坦缓释制剂具有如下重量百分比的组分:In one or more embodiments, the levetiracetam sustained-release formulation of the present application has the following components by weight percentage:
Figure PCTCN2022109070-appb-000007
Figure PCTCN2022109070-appb-000007
在一个或多个实施方式中,本申请的左乙拉西坦缓释制剂具有如下重量百分比的组分:In one or more embodiments, the levetiracetam sustained-release formulation of the present application has the following components by weight percentage:
Figure PCTCN2022109070-appb-000008
Figure PCTCN2022109070-appb-000008
在一个或多个实施方式中,本申请的左乙拉西坦缓释制剂具有如下重量百分比的组分:In one or more embodiments, the levetiracetam sustained-release formulation of the present application has the following components by weight percentage:
Figure PCTCN2022109070-appb-000009
Figure PCTCN2022109070-appb-000009
在一个或多个实施方式中,本申请的左乙拉西坦缓释制剂具有如下重量百分比的组分:In one or more embodiments, the levetiracetam sustained-release formulation of the present application has the following components by weight percentage:
Figure PCTCN2022109070-appb-000010
Figure PCTCN2022109070-appb-000010
在一个或多个实施方式中,本申请的乙拉西坦缓释制剂制备方法包括:In one or more embodiments, the preparation method of the etiracetam sustained-release preparation of the present application includes:
(1)含有左乙拉西坦的核芯:将处方量的左乙拉西坦与填充剂、粘合剂和助流剂于制粒机中混合均匀,加入纯化水,制得湿颗粒。将上述湿颗粒加入挤出滚圆机内,选择筛孔0.4~1.2mm的筛网,设定挤出转速30±10rpm,滚圆转速500±100rpm、滚圆后将湿丸芯加入流化床中干燥,干燥后丸芯过筛,选择0.3~1.5mm之间微丸,作为核芯;(1) Core containing levetiracetam: Mix the prescribed amount of levetiracetam with the filler, binder and glidant in a granulator, then add purified water to prepare wet granules. Add the above wet granules into the extrusion and spheronization machine, select a screen with mesh openings of 0.4~1.2mm, set the extrusion speed to 30±10rpm, and the spheronization speed to 500±100rpm. After spheronization, add the wet pellet core to the fluidized bed for drying. After drying, the pellet core is sieved, and pellets between 0.3 and 1.5 mm are selected as the core;
(2)制备缓释层包衣液:将处方量的缓释材料、致孔剂、增塑剂溶于乙醇溶液中,制成缓释包衣液;(2) Prepare the sustained-release layer coating liquid: Dissolve the prescribed amount of sustained-release materials, porogens, and plasticizers in the ethanol solution to prepare a sustained-release coating liquid;
(3)制备缓释单元体:将步骤(1)得到的含有左乙拉西坦的核芯,放于流化床内,设定以下参数,进风温度40±5℃,物料温度30±3℃,喷速12±3g/min,雾化压力1.5±0.2bar,风量70±20m 3/h。将包衣液经可雾化的喷枪喷入,即得缓释单元体; (3) Prepare the sustained-release unit body: Place the core containing levetiracetam obtained in step (1) into the fluidized bed, and set the following parameters: the inlet air temperature is 40±5°C, and the material temperature is 30± 3℃, spray speed 12±3g/min, atomization pressure 1.5±0.2bar, air volume 70±20m 3 /h. Spray the coating liquid through an atomizing spray gun to obtain a sustained-release unit;
(4)制备修饰层包衣液:将修饰层中处方量的粘合剂、矫味剂、pH调节剂酸加入纯化水中,搅拌至溶解,加入抗粘剂分散均匀,制得修饰层包衣液;(4) Prepare the coating liquid for the modified layer: Add the prescribed amount of adhesive, flavoring agent, and pH regulator acid in the modified layer into purified water, stir until dissolved, add anti-sticking agent and disperse evenly to prepare the modified layer coating. liquid;
(5)制备经修饰的单元体:将步骤(3)得到的缓释单元体,至于流化床放于流化床内,设定以下参数,进风温度50±5℃,物料温度35±3℃,喷速14±3g/min,雾化压力1.5±0.2bar,风量80±20m3/h。,即得经修饰的单元体;(5) Prepare the modified unit: Place the sustained-release unit obtained in step (3) into the fluidized bed and set the following parameters: the inlet air temperature is 50±5°C and the material temperature is 35± 3℃, spray speed 14±3g/min, atomization pressure 1.5±0.2bar, air volume 80±20m3/h. , that is, the modified unit body is obtained;
(6)制备缓释制剂:将步骤(5)得到的单元体,与少量滑石粉混合后,装入胶囊或药用复合袋内,即制成左乙拉西坦缓释制剂。(6) Preparation of sustained-release preparation: Mix the unit obtained in step (5) with a small amount of talc powder and put it into a capsule or pharmaceutical composite bag to prepare a levetiracetam sustained-release preparation.
本申请的一个或多个实施方式提供了上述左乙拉西坦缓释制剂,其用作药物。One or more embodiments of the present application provide the above sustained-release formulation of levetiracetam for use as a medicament.
本申请的一个或多个实施方式提供了上述左乙拉西坦缓释制剂,其用于治疗或预防癫痫。One or more embodiments of the present application provide the above levetiracetam sustained-release formulation, which is used to treat or prevent epilepsy.
本申请的一个或多个实施方式提供了治疗或预防癫痫的方法,其包括向有此需要的对象给予本申请的上述左乙拉西坦缓释制剂。One or more embodiments of the present application provide a method for treating or preventing epilepsy, which includes administering the above-mentioned levetiracetam sustained-release formulation of the present application to a subject in need thereof.
在一个或多个实施方式中,左乙拉西坦缓释制剂具有更好的稳定性,进而解决产品稳定性期间质量变化的问题。In one or more embodiments, levetiracetam sustained-release formulations have better stability, thus solving the problem of quality changes during product stability.
在一个或多个实施方式中,通过在缓释单元体外包修饰层,在改善患者口感、提高服药便利性的同时,仅需0.5~1h小时的包衣,即可达到优于现有技术的老化的效果,使得制得的左乙拉西坦缓释制剂具有更好的稳定性。In one or more embodiments, by wrapping a modified layer outside the sustained-release unit, while improving the patient's taste and convenience of taking medication, only 0.5 to 1 hour of coating can be achieved, which is superior to the existing technology. The aging effect makes the prepared levetiracetam sustained-release preparation have better stability.
在一个或多个实施方式中,左乙拉西坦缓释制剂可减少用药次数,降低血药波动,降低毒副作用,吸收不受食物影响,实现每日一次给药,改善患者的依从性。In one or more embodiments, the levetiracetam sustained-release preparation can reduce the frequency of medication, reduce blood drug fluctuations, reduce toxic and side effects, and its absorption is not affected by food, enabling once-daily administration and improving patient compliance.
在一个或多个实施方式中,左乙拉西坦缓释制剂利于患者尤其是有吞咽困难的患者吞咽,口感好,可以无水吞服,提高患者服药的便利性,为患者提供了更优的制剂选择。In one or more embodiments, levetiracetam sustained-release preparations are beneficial to patients, especially those with dysphagia, in swallowing, have a good taste, and can be swallowed without water, which improves the convenience of patients taking medication and provides patients with better formulation selection.
在一个或多个实施方式中,左乙拉西坦缓释制剂由多个经修饰的单元体组成,这些单元体具有一种或多种释药速度,这些单元体由颗粒、微丸、微片中的一种或多种组成。所述的单元体由含有左乙拉西坦的核芯和包衣层组成,其中包衣层由内到外至少由缓释层和修饰层组成。In one or more embodiments, levetiracetam sustained-release preparations are composed of multiple modified units, which have one or more drug release rates. These units are composed of particles, pellets, micro One or more components of the film. The unit body is composed of a core containing levetiracetam and a coating layer, wherein the coating layer is composed of at least a sustained-release layer and a modification layer from the inside to the outside.
在一个或多个实施方式中,所述缓释制剂剂型可以是胶囊、颗粒剂或干混悬剂。In one or more embodiments, the sustained-release formulation dosage form may be a capsule, granule, or dry suspension.
在一个或多个实施方式中,所述颗粒、微丸直径范围在200~2000μm,优选300~1500μm。In one or more embodiments, the diameter of the particles or pellets ranges from 200 to 2000 μm, preferably from 300 to 1500 μm.
在一个或多个实施方式中,所述微片直径范围在1~5mm,优选2~4mm。In one or more embodiments, the diameter of the microchips ranges from 1 to 5 mm, preferably from 2 to 4 mm.
在一个或多个实施方式中,所述微丸平均圆整度至少为0.5,优选为至少为0.7,更优选的为至少0.8。In one or more embodiments, the average roundness of the pellets is at least 0.5, preferably at least 0.7, and more preferably at least 0.8.
在一个或多个实施方式中,所述缓释制剂,左乙拉西坦重量百分比为15~95%,优选为25~85%,更优选为35~75%。In one or more embodiments, the weight percentage of levetiracetam in the sustained-release preparation is 15 to 95%, preferably 25 to 85%, and more preferably 35 to 75%.
在一个或多个实施方式中,所述含有左乙拉西坦的核芯,由左乙拉西坦与填充剂、粘合剂、润滑剂、助流剂中的一种或多种组成。In one or more embodiments, the levetiracetam-containing core is composed of levetiracetam and one or more of fillers, adhesives, lubricants, and glidants.
在一个或多个实施方式中,所述含有左乙拉西坦的核芯,由左乙拉西坦与填充剂、粘合剂、润滑剂、助流剂中的一种或多种均匀混合组成。In one or more embodiments, the levetiracetam-containing core is uniformly mixed with one or more of fillers, adhesives, lubricants, and glidants. composition.
在一个或多个实施方式中,所述填充剂为蔗糖、乳糖、葡萄糖、淀粉、微晶纤维素、甘露醇、磷酸二氢钙、氯化钠中的一种或多种。In one or more embodiments, the filler is one or more of sucrose, lactose, glucose, starch, microcrystalline cellulose, mannitol, calcium dihydrogen phosphate, and sodium chloride.
在一个或多个实施方式中,所述填充剂为淀粉、微晶纤维素、乳糖、甘露醇中的一种或多种。In one or more embodiments, the filler is one or more of starch, microcrystalline cellulose, lactose, and mannitol.
在一个或多个实施方式中,所述粘合剂为预胶化淀粉、羟丙甲基纤维素、聚维酮、聚乙烯醇、丙烯酸树脂、羧甲基纤维素纳中的一种或多种。In one or more embodiments, the binder is one or more of pregelatinized starch, hydroxypropyl methylcellulose, povidone, polyvinyl alcohol, acrylic resin, and carboxymethyl cellulose sodium. kind.
在一个或多个实施方式中,所述润滑剂为硬脂酸镁、滑石粉、硬脂酸钙、硬脂酸锌、山嵛酸甘油酯中的一种或多种。In one or more embodiments, the lubricant is one or more of magnesium stearate, talc, calcium stearate, zinc stearate, and glyceryl behenate.
在一个或多个实施方式中,所述助流剂为胶态二氧化硅、十二烷基硫酸钠中的一种或多种。In one or more embodiments, the glidant is one or more of colloidal silica and sodium lauryl sulfate.
在一个或多个实施方式中,所述含有左乙拉西坦的核芯,左乙拉西坦重量百分比为15~95%,优选为25~85%,更优选为35~75%。In one or more embodiments, the weight percentage of levetiracetam in the core containing levetiracetam is 15 to 95%, preferably 25 to 85%, and more preferably 35 to 75%.
在一个或多个实施方式中,所述含有左乙拉西坦的核芯,填充剂重量百分比为10~80%,优选为25~75%,更优选为35~65%。In one or more embodiments, the levetiracetam-containing core has a filler weight percentage of 10 to 80%, preferably 25 to 75%, and more preferably 35 to 65%.
在一个或多个实施方式中,所述含有左乙拉西坦的核芯,粘合剂重量百分比为0.5~10%,优选为0.5~7.5%,更优选为0.5~5%。In one or more embodiments, the levetiracetam-containing core has a binder weight percentage of 0.5 to 10%, preferably 0.5 to 7.5%, and more preferably 0.5 to 5%.
在一个或多个实施方式中,所述含有左乙拉西坦的核芯,润滑剂重量百分比为0.2~5%,优选为0.2~4%,更优选为0.2~3%。In one or more embodiments, the levetiracetam-containing core has a lubricant weight percentage of 0.2 to 5%, preferably 0.2 to 4%, and more preferably 0.2 to 3%.
在一个或多个实施方式中,所述含有左乙拉西坦的核芯,助流剂重量百分比为0.05~4%,优选为0.05~3%,更优选的为0.05~2%。In one or more embodiments, the levetiracetam-containing core has a weight percentage of glidant of 0.05 to 4%, preferably 0.05 to 3%, and more preferably 0.05 to 2%.
在一个或多个实施方式中,所述缓释层由增塑剂、致孔剂中的至少一种和缓释材料组成。In one or more embodiments, the sustained-release layer is composed of at least one of a plasticizer, a porogen, and a sustained-release material.
在一个或多个实施方式中,所述缓释材料为丙烯酸树脂、乙基纤维素、醋酸纤维素、邻苯二甲酸羟丙甲纤维素酯、聚醋酸乙烯苯二甲酸酯、琥珀酸醋酸羟丙甲纤维素中的一种或多种。In one or more embodiments, the sustained-release material is acrylic resin, ethyl cellulose, cellulose acetate, hypromellose phthalate, polyvinyl acetate phthalate, succinic acid acetate One or more types of hypromellose.
在一个或多个实施方式中,所述增塑剂为甘油、丙二醇、聚乙二醇、枸橼酸三乙酯、醋酸甘油酯、邻苯二甲酸二乙酯、枸橼酸三丁酯、葵二酸二丁酯中的一种或多种。In one or more embodiments, the plasticizer is glycerin, propylene glycol, polyethylene glycol, triethyl citrate, glyceryl acetate, diethyl phthalate, tributyl citrate, One or more types of dibutyl subebate.
在一个或多个实施方式中,所述致孔剂为聚乙二醇类、聚维酮、蔗糖、乳糖、盐类、羟丙甲纤维素、羟丙纤维素、左乙拉西坦、滑石粉、硬脂酸镁、二氧化钛中的一种或多种。In one or more embodiments, the porogen is polyethylene glycols, povidone, sucrose, lactose, salts, hypromellose, hydroxypropylcellulose, levetiracetam, talc One or more of powder, magnesium stearate, and titanium dioxide.
在一个或多个实施方式中,所述缓释层重量为核芯重量的2~60%,优选为4~50%,更优选为6~40%。In one or more embodiments, the weight of the sustained-release layer is 2-60% of the weight of the core, preferably 4-50%, and more preferably 6-40%.
在一个或多个实施方式中,所述缓释材料重量为缓释层重量的45~98%,优选为50~97%,更优选为55~96%。In one or more embodiments, the weight of the sustained-release material is 45% to 98% of the weight of the sustained-release layer, preferably 50% to 97%, and more preferably 55% to 96%.
在一个或多个实施方式中,所述增塑剂重量为缓释层重量的2~40%,优选为2~35%,更优选为2~30%。In one or more embodiments, the weight of the plasticizer is 2-40% of the weight of the sustained-release layer, preferably 2-35%, and more preferably 2-30%.
在一个或多个实施方式中,所述致孔剂重量为缓释层重量的2~40%,优选为2~35%,更优选为2~30%。In one or more embodiments, the weight of the porogen is 2-40% of the weight of the sustained-release layer, preferably 2-35%, and more preferably 2-30%.
在一个或多个实施方式中,所述修饰层由粘合剂、矫味剂、pH调节剂、抗粘剂、香精中的一种或多种组成。In one or more embodiments, the modification layer is composed of one or more of adhesives, flavoring agents, pH adjusters, anti-sticking agents, and flavors.
在一个或多个实施方式中,所述粘合剂为预胶化淀粉、羟丙甲基纤维素、聚维酮、丙烯酸树脂、羧甲基纤维素纳中的一种或多种。In one or more embodiments, the binder is one or more of pregelatinized starch, hydroxypropyl methylcellulose, povidone, acrylic resin, and carboxymethylcellulose sodium.
在一个或多个实施方式中,所述矫味剂为蔗糖、阿斯巴甜、三氯蔗糖、甜菊素、糖精钠、葡萄糖、果糖、乳糖、甘露醇、乳酸、枸橼酸、苹果酸、酒石酸、琥珀酸、醋酸中的一种或多种。In one or more embodiments, the flavoring agent is sucrose, aspartame, sucralose, stevia, sodium saccharin, glucose, fructose, lactose, mannitol, lactic acid, citric acid, malic acid, One or more of tartaric acid, succinic acid, and acetic acid.
在一个或多个实施方式中,所述pH调节剂为乳酸、枸橼酸、苹果酸、酒石酸、琥珀酸、醋酸中的一种或多种。In one or more embodiments, the pH adjuster is one or more of lactic acid, citric acid, malic acid, tartaric acid, succinic acid, and acetic acid.
在一个或多个实施方式中,所述抗粘剂为滑石粉、二氧化钛、硬脂酸镁、硬脂酸钙、 硬脂酸锌中的一种或多种。In one or more embodiments, the anti-sticking agent is one or more of talc, titanium dioxide, magnesium stearate, calcium stearate, and zinc stearate.
在一个或多个实施方式中,所述香精可以为苹果香精、橘子香精、柠檬香精、香草香精、草莓香精中的一种或多种,或其它药品食品领域可用的香精。In one or more embodiments, the flavor may be one or more of apple flavor, orange flavor, lemon flavor, vanilla flavor, strawberry flavor, or other flavors available in the field of medicine and food.
在一个或多个实施方式中,所述修饰层重量为核芯重量的2~30%,优选为2~20%,更优选为2~10%。In one or more embodiments, the weight of the modification layer is 2-30% of the core weight, preferably 2-20%, and more preferably 2-10%.
在一个或多个实施方式中,所述粘合剂重量为修饰层重量的10~95%,优选为20~85%,更优选为30~75%。In one or more embodiments, the weight of the adhesive is 10% to 95% of the weight of the modified layer, preferably 20% to 85%, and more preferably 30% to 75%.
在一个或多个实施方式中,所述矫味剂重量为修饰层重量的0.01~10%,优选为0.02~8%,更优选为0.03~5%。In one or more embodiments, the weight of the flavoring agent is 0.01 to 10% of the weight of the modified layer, preferably 0.02 to 8%, and more preferably 0.03 to 5%.
在一个或多个实施方式中,所述pH调节剂重量为修饰层重量的0.5~25%,优选为1~20%,更优选为2~15%。In one or more embodiments, the weight of the pH adjuster is 0.5% to 25% of the weight of the modification layer, preferably 1% to 20%, and more preferably 2% to 15%.
在一个或多个实施方式中,所述抗粘剂重量为修饰层重量的5~70%,优选为10~60%,更优选为15~50%。In one or more embodiments, the weight of the anti-adhesive agent is 5% to 70% of the weight of the modified layer, preferably 10% to 60%, and more preferably 15% to 50%.
在一个或多个实施方式中,所述矫味剂重量为修饰层重量的0.01~10%,优选为0.02~8%,更优选为0.03~5%。In one or more embodiments, the weight of the flavoring agent is 0.01 to 10% of the weight of the modified layer, preferably 0.02 to 8%, and more preferably 0.03 to 5%.
在一个或多个实施方式中,所述修饰层溶于水后的PH小于8.0,优选为小于7.0,更优选为小于6.0。In one or more embodiments, the pH of the modification layer after being dissolved in water is less than 8.0, preferably less than 7.0, and more preferably less than 6.0.
在一个或多个实施方式中,所述左乙拉西坦缓释制剂,每日单次给药的AUC、Cmax在相同剂量速释片以每日2次分别给药的80~125%置信区间内。In one or more embodiments, the AUC and Cmax of the levetiracetam sustained-release preparation after a single daily administration are 80 to 125% confident when the same dosage of immediate-release tablets are administered twice daily. within the interval.
本申请的一个或多个实施方式提供上述左乙拉西坦缓释制剂的制备方法,首先制备含左乙拉西坦的核芯,然后依次包缓释层和修饰层,制备得到缓释单元体,最后将缓释单元体充填至胶囊或药用复合袋内,具体包括以下步骤:One or more embodiments of the present application provide a method for preparing the above-mentioned levetiracetam sustained-release preparation. First, a core containing levetiracetam is prepared, and then a sustained-release layer and a modified layer are sequentially wrapped to prepare a sustained-release unit. body, and finally fill the sustained-release unit body into the capsule or pharmaceutical compound bag, which specifically includes the following steps:
(1)含有左乙拉西坦的核芯:将左乙拉西坦与填充剂、粘合剂、润滑剂、助流剂中的一种或多种于制粒机中混合,加入水或粘合剂的水溶液,制得湿颗粒。湿颗粒可以直接干燥后制得颗粒型核芯,也可以经挤出滚圆、干燥后制得微丸型核芯。干燥后的颗粒也可以与润滑剂、助流剂中的一种或多种混合后压片得到微片型核芯;(1) Core containing levetiracetam: Mix levetiracetam with one or more of fillers, binders, lubricants and glidants in a granulator, add water or Aqueous solution of binder to produce wet granules. The wet particles can be directly dried to obtain granular cores, or they can be extruded, spheronized, and dried to obtain pellet-type cores. The dried particles can also be mixed with one or more of lubricants and glidants and then tableted to obtain micro-tablet cores;
(2)制备缓释层包衣液:将缓释材料和增塑剂、致孔剂中的一种或两种溶于或分散于适当溶剂中,制成缓释包衣液;(2) Prepare the sustained-release layer coating liquid: dissolve or disperse one or both of the sustained-release material, plasticizer, and porogen in an appropriate solvent to prepare a sustained-release coating liquid;
(3)制备缓释单元体:将步骤(1)得到的含药左乙拉西坦的核芯,至于流化床或其它包衣设备内,开启风机后,核芯在流化床或包衣设备内处于运动状态,将包衣液经可雾化的喷枪喷入,即得缓释单元体;(3) Prepare the sustained-release unit: Place the core containing levetiracetam obtained in step (1) into a fluidized bed or other coating equipment. After turning on the fan, the core is placed in the fluidized bed or coating equipment. The coating equipment is in a moving state, and the coating liquid is sprayed through an atomizable spray gun to obtain a sustained-release unit;
(4)制备修饰层包衣液:将修饰层中粘合剂、矫味剂、pH调节剂、抗粘剂、香精中的一种或多种溶于或分散于适当溶剂中,制成修饰层包衣液;(4) Prepare the coating liquid for the modified layer: dissolve or disperse one or more of the adhesive, flavoring agent, pH regulator, anti-sticking agent, and essence in the modified layer in an appropriate solvent to make a modified coating. layer coating liquid;
(5)制备经修饰的单元体:将步骤(3)得到的缓释单元体,至于流化床或其它包衣设备内,开启风机后,核芯在流化床或包衣设备内处于运动状态,将修饰层包衣液经可雾化的喷枪喷入,即得经修饰的单元体;(5) Prepare the modified unit: Place the sustained-release unit obtained in step (3) into a fluidized bed or other coating equipment. After turning on the fan, the core is in motion in the fluidized bed or coating equipment. In the state, spray the coating liquid of the modification layer through an atomizable spray gun to obtain the modified unit body;
(6)制备缓释制剂:将步骤(5)得到的单元体,直接或与少量具有抗静电效果的辅 料混合后,装入胶囊或药用复合袋内,即制成左乙拉西坦缓释制剂。(6) Preparation of sustained-release preparations: The unit obtained in step (5) is directly or mixed with a small amount of excipients with antistatic effects, and then put into capsules or pharmaceutical composite bags to prepare levetiracetam sustained-release preparations. release preparations.
在一个或多个实施方式中,本申请左乙拉西坦缓释制剂利于患者,尤其是有吞咽困难的患者吞咽,口感好,可以无水吞服,提高患者服药的便利性,为患者提供了更优的制剂选择。In one or more embodiments, the levetiracetam sustained-release preparation of the present application is beneficial to patients, especially patients with dysphagia, and has a good mouthfeel. It can be swallowed without water, improves the convenience of patients taking medication, and provides patients with for better formulation selection.
在一个或多个实施方式中,本申请左乙拉西坦缓释制剂具有更好的稳定性,可以解决产品稳定性期间关键质量变化的问题。In one or more embodiments, the levetiracetam sustained-release formulation of the present application has better stability and can solve the problem of critical quality changes during product stability.
在一个或多个实施方式中,本申请左乙拉西坦缓释制剂具有减少用药次数,降低血药波动、降低毒副作用,吸收不受食物影响的效果特点,可实现每日一次给药,改善患者的依从性。In one or more embodiments, the levetiracetam sustained-release preparation of the present application has the characteristics of reducing the frequency of medication, reducing blood drug fluctuations, reducing toxic and side effects, and being absorbed without being affected by food, and can be administered once a day. Improve patient compliance.
在一个或多个实施方式中,左乙拉西坦缓释制剂由多个经修饰的单元体组成,最大直径在5mm,利于患者尤其是有吞咽困难的患者吞咽。In one or more embodiments, the levetiracetam sustained-release preparation is composed of multiple modified units with a maximum diameter of 5 mm, which facilitates swallowing by patients, especially patients with dysphagia.
在一个或多个实施方式中,在左乙拉西坦缓释核芯外增加修饰层,口感好,刺激唾液分泌,可以直接吞服,提高患者服药的便利性,为患者提供了更优的制剂选择。In one or more embodiments, a modified layer is added to the outside of the levetiracetam sustained-release core, which has a good taste, stimulates saliva secretion, and can be swallowed directly, which improves the convenience of patients taking medication and provides patients with better Formulation selection.
在一个或多个实施方式中,意外发现在左乙拉西坦缓释核芯外增加修饰层,可提高左乙拉西坦缓释制剂的稳定性,解决产品稳定性期溶出变化的问题。具体为:经缓释包衣后的左乙拉西坦缓释单元体,未经老化其溶出速率会在稳定性期间发生变化,现有的老化技术主要为在线老化和离线老化,在线老化为包衣结束后以较高的进风温度在流化床或包衣机内老化一定时间,离线老化为在烘箱内高温老化,一般老化时间为12~48h或更久。本发明通过在缓释单元体外包一层修饰层,在改善患者口感,提高服药便利性的同时,仅需0.5~1h小时的包衣,即可达到优于现有技术的老化的效果,使得制得的左乙拉西坦缓释制剂具有更好的稳定性。In one or more embodiments, it was unexpectedly found that adding a modified layer outside the levetiracetam sustained-release core can improve the stability of the levetiracetam sustained-release preparation and solve the problem of dissolution changes during the product stability period. Specifically: the dissolution rate of levetiracetam sustained-release unit after sustained-release coating will change during the stability period without aging. The existing aging technology is mainly online aging and offline aging. Online aging is After coating, it is aged for a certain period of time in a fluidized bed or coating machine at a higher inlet air temperature. Offline aging is high-temperature aging in an oven. The general aging time is 12 to 48 hours or longer. By enclosing a modified layer on the body of the sustained-release unit, the present invention not only improves the patient's taste and convenience in taking medicine, but also requires only 0.5 to 1 hour of coating to achieve an aging effect that is better than that of the prior art. The prepared levetiracetam sustained-release preparation has better stability.
在一个或多个实施方式中,左乙拉西坦缓释制剂的释放度为1小时:15~35%;2小时:25~55%;4小时:45~85%;8小时不低于80%。In one or more embodiments, the release degree of levetiracetam sustained-release preparation is 1 hour: 15-35%; 2 hours: 25-55%; 4 hours: 45-85%; 8 hours is not less than 80%.
在一个或多个实施方式中,与现有技术相比,具有更好的口感,利于剂量调整,更利于儿童和有吞咽困难的老年患者服用。In one or more embodiments, compared with the prior art, it has a better taste, facilitates dosage adjustment, and is more convenient for children and elderly patients with dysphagia to take.
在一个或多个实施方式中,本申请的左乙拉西坦缓释制剂具有降低血药波动、降低毒副作用,吸收不受食物影响的效果特点,实现每日一次给药,改善患者的依从性。In one or more embodiments, the levetiracetam sustained-release preparation of the present application has the characteristics of reducing blood drug fluctuations, reducing side effects, and being absorbed without being affected by food, enabling once-daily administration and improving patient compliance. sex.
在一个或多个实施方式中,与已有的技术相比,本申请的左乙拉西坦缓释制剂制备工艺简单,稳定性好,生产成本低,适合工业化大生产。In one or more embodiments, compared with the existing technology, the levetiracetam sustained-release preparation of the present application has a simple preparation process, good stability, low production cost, and is suitable for industrial large-scale production.
附图说明Description of drawings
图1为实施例1-6制备的缓释胶囊或颗粒样品的释放度曲线。Figure 1 is the release curve of the sustained-release capsule or granule sample prepared in Examples 1-6.
图2为对比实施例1-6制备的缓释胶囊或颗粒样品的释放度曲线。Figure 2 is the release curve of the sustained-release capsule or granule sample prepared in Comparative Examples 1-6.
图3为实施例1的左乙拉西坦缓释颗粒和市售左乙拉西坦缓释片的药时曲线。Figure 3 is a drug-time curve of levetiracetam sustained-release granules and commercially available levetiracetam sustained-release tablets in Example 1.
具体实施方式Detailed ways
下面将结合具体实施例对进行清楚、完整的描述,本领域技术人员将会理解,下面所 述的实施例是一部分实施例,而不是全部的实施例,仅用于说明,而不应视为对保护范围的限制。A clear and complete description will be given below in conjunction with specific embodiments. Those skilled in the art will understand that the embodiments described below are some of the embodiments, not all of them. They are only for illustration and should not be regarded as Limitations on the scope of protection.
下面具体实施例中,羟丙甲纤维素的粘度为5±3cP,乙基纤维素的粘度为10±5cP。In the following specific examples, the viscosity of hypromellose is 5±3cP, and the viscosity of ethylcellulose is 10±5cP.
实施例1制备左乙拉西坦缓释颗粒/胶囊(1000袋/粒)Example 1 Preparation of levetiracetam sustained-release granules/capsules (1000 bags/capsules)
组分如下:The ingredients are as follows:
Figure PCTCN2022109070-appb-000011
Figure PCTCN2022109070-appb-000011
制备方法如下:The preparation method is as follows:
(1)含有左乙拉西坦的核芯:将处方量的左乙拉西坦与微晶纤维素、羟丙甲纤维素于制粒机中混合均匀,加入纯化水250g,制得湿颗粒。将上述湿颗粒加入挤出滚圆机内,选择筛孔0.4~1.2mm的筛网,设定挤出转速30rpm,滚圆转速500rpm、滚圆后将湿丸芯加入流化床中干燥,干燥后丸芯过筛,选择0.3~1.5mm之间微丸,作为核芯。(1) Core containing levetiracetam: Mix the prescribed amount of levetiracetam with microcrystalline cellulose and hypromellose in a granulator, and add 250g of purified water to prepare wet granules. . Add the above wet granules into the extrusion and spheronization machine, select a screen with mesh openings of 0.4~1.2mm, set the extrusion speed to 30rpm and the spheronization speed to 500rpm. After spheronization, add the wet pellet core to the fluidized bed for drying. After drying, the pellet core Sieve and select pellets between 0.3~1.5mm as the core.
(2)制备缓释层包衣液:将处方量的乙基纤维素、羟丙纤维素、柠檬酸三乙酯溶于乙醇溶液中,制成缓释包衣液。(2) Prepare the sustained-release layer coating liquid: Dissolve the prescribed amounts of ethylcellulose, hydroxypropylcellulose, and triethyl citrate in the ethanol solution to prepare a sustained-release coating liquid.
(3)制备缓释单元体:将步骤(1)得到的含有左乙拉西坦的核芯,放于流化床内,设定以下参数,进风温度40℃,物料温度30℃,喷速12g/min,雾化压力1.5bar,风量70m 3/h。将包衣液经可雾化的喷枪喷入,即得缓释单元体。 (3) Prepare sustained-release unit body: Place the core containing levetiracetam obtained in step (1) into the fluidized bed, set the following parameters, the inlet air temperature is 40°C, the material temperature is 30°C, spray The speed is 12g/min, the atomization pressure is 1.5bar, and the air volume is 70m 3 /h. Spray the coating liquid through an atomizing spray gun to obtain a sustained-release unit.
(4)制备修饰层包衣液:将修饰层中处方量的羟丙甲纤维素、聚维酮、阿斯巴甜、无水枸橼酸加入纯化水中,搅拌至溶解,加入滑石粉、二氧化钛分散均匀,制得修饰层包衣液。(4) Prepare the coating liquid for the modified layer: Add the prescribed amounts of hypromellose, povidone, aspartame, and anhydrous citric acid in the modified layer to purified water, stir until dissolved, and add talc powder and titanium dioxide Disperse evenly to prepare a coating liquid for the modified layer.
(5)制备经修饰的单元体:将步骤(3)得到的缓释单元体,至于流化床放于流化床内,设定以下参数,进风温度50℃,物料温度35℃,喷速14g/min,雾化压力1.5bar,风量80m3/h。,即得经修饰的单元体。(5) Prepare the modified unit: Place the sustained-release unit obtained in step (3) into the fluidized bed, set the following parameters, the inlet air temperature is 50°C, the material temperature is 35°C, spray The speed is 14g/min, the atomization pressure is 1.5bar, and the air volume is 80m3/h. , that is, the modified unit body is obtained.
(6)制备缓释制剂:将步骤(5)得到的单元体,与少量滑石粉混合后,装入胶囊或药用复合袋内,即制成左乙拉西坦缓释制剂。(6) Preparation of sustained-release preparation: Mix the unit obtained in step (5) with a small amount of talc powder and put it into a capsule or pharmaceutical composite bag to prepare a levetiracetam sustained-release preparation.
实施例2制备左乙拉西坦缓释颗粒/胶囊(1000袋/粒)Example 2 Preparation of levetiracetam sustained-release granules/capsules (1000 bags/capsules)
组分如下:The ingredients are as follows:
Figure PCTCN2022109070-appb-000012
Figure PCTCN2022109070-appb-000012
制备方法如下:The preparation method is as follows:
(1)含有左乙拉西坦的核芯:将处方量的左乙拉西坦与微晶纤维素、微粉硅胶于于制粒机中混合均匀,羟丙纤维素加入400g纯化水中,搅拌至溶解,得粘合剂溶液,将粘合剂溶液加入至高速搅拌的制粒机中制得湿颗粒。将上述湿颗粒于流化床中干燥,加入硬脂酸镁混合均匀,使用旋转压片机压片,单片片重控制在28±3mg,片芯直径为3mm,即得核芯。(1) Core containing levetiracetam: Mix the prescribed amount of levetiracetam, microcrystalline cellulose, and micropowder silica gel in a granulator, add hydroxypropylcellulose to 400g of purified water, and stir until Dissolve to obtain a binder solution, which is added to a high-speed stirring granulator to prepare wet granules. Dry the above-mentioned wet granules in a fluidized bed, add magnesium stearate and mix evenly. Use a rotary tablet press to compress the tablets. The weight of a single tablet is controlled at 28±3mg and the core diameter is 3mm to obtain the core.
(2)制备缓释层包衣液:将处方量的乙基纤维素、聚乙二醇、柠檬酸三乙酯溶于400g乙醇溶液中,将聚乙二醇溶于纯化水中,将上述两种溶液混合,搅拌均匀,制成缓释包衣液。(2) Prepare the sustained-release layer coating solution: Dissolve the prescription amount of ethylcellulose, polyethylene glycol, and triethyl citrate in 400g of ethanol solution, dissolve polyethylene glycol in purified water, and mix the above two Mix the two solutions and stir evenly to prepare a sustained-release coating solution.
(3)制备缓释单元体:将步骤(1)得到的含有左乙拉西坦的核芯,放于包衣机内,设定以下参数,进风温度40℃,物料温度30℃,喷速12g/min,雾化压力1.5bar,风量90m 3/h。将包衣液经可雾化的喷枪喷入,即得缓释单元体。 (3) Prepare the sustained-release unit: Place the core containing levetiracetam obtained in step (1) into the coating machine, set the following parameters, the air inlet temperature is 40°C, the material temperature is 30°C, spray The speed is 12g/min, the atomization pressure is 1.5bar, and the air volume is 90m 3 /h. Spray the coating liquid through an atomizing spray gun to obtain a sustained-release unit.
(4)制备修饰层包衣液:将修饰层中处方量的羟丙甲纤维素、香精、阿斯巴甜、无水枸橼酸加入纯化水中,搅拌至溶解,加入滑石粉、二氧化钛分散均匀,制得修饰层包衣液。(4) Prepare the coating liquid for the modified layer: Add the prescribed amounts of hypromellose, essence, aspartame, and anhydrous citric acid in the modified layer to purified water, stir until dissolved, add talc powder, and titanium dioxide to disperse evenly , to prepare the coating liquid for the modified layer.
(5)制备经修饰的单元体:将步骤(3)得到的缓释单元体,至于包衣机内,设定以下参数,进风温度50℃,物料温度35℃,喷速14g/min,雾化压力1.5bar,风量90m3/h。,即得经修饰的单元体。(5) Prepare the modified unit: Place the sustained-release unit obtained in step (3) into the coating machine and set the following parameters: air inlet temperature 50°C, material temperature 35°C, spray speed 14g/min, The atomization pressure is 1.5bar and the air volume is 90m3/h. , that is, the modified unit body is obtained.
(6)制备缓释制剂:将步骤(5)得到的单元体,与少量滑石粉混合后,装入胶囊或药用复合袋内,即制成左乙拉西坦缓释制剂。(6) Preparation of sustained-release preparation: Mix the unit obtained in step (5) with a small amount of talc powder and put it into a capsule or pharmaceutical composite bag to prepare a levetiracetam sustained-release preparation.
实施例3制备左乙拉西坦缓释颗粒/胶囊(1000袋/粒)Example 3 Preparation of levetiracetam sustained-release granules/capsules (1000 bags/capsules)
组分如下:The ingredients are as follows:
Figure PCTCN2022109070-appb-000013
Figure PCTCN2022109070-appb-000013
制备方法如下:The preparation method is as follows:
(1)含有左乙拉西坦的核芯:将处方量的左乙拉西坦、羟丙甲纤维素与微晶纤维素于制粒机中混合均匀,加入220g纯化水中,制得湿颗粒。将上述湿颗粒于流化床中干燥,干燥后颗粒过60目和18目筛,选择18~60目之间颗粒作为核芯。(1) Core containing levetiracetam: Mix the prescribed amounts of levetiracetam, hypromellose and microcrystalline cellulose in a granulator, and add 220g of purified water to prepare wet granules. . The above-mentioned wet particles are dried in a fluidized bed. After drying, the particles are passed through 60-mesh and 18-mesh sieves, and particles between 18 and 60 mesh are selected as cores.
(2)制备缓释层包衣液:将处方量的尤特奇NE30D、滑石粉、柠檬酸三乙酯溶于水溶液中,制成缓释包衣液。(2) Prepare the sustained-release layer coating liquid: Dissolve the prescribed amount of Eudragit NE30D, talc powder, and triethyl citrate in the aqueous solution to prepare a sustained-release coating liquid.
(3)制备缓释单元体:将步骤(1)得到的含有左乙拉西坦的核芯,放于流化床内,设定以下参数,进风温度40℃,物料温度30℃,喷速12g/min,雾化压力1.5bar,风量70m 3/h。将包衣液经可雾化的喷枪喷入,即得缓释单元体。 (3) Prepare sustained-release unit body: Place the core containing levetiracetam obtained in step (1) into the fluidized bed, set the following parameters, the inlet air temperature is 40°C, the material temperature is 30°C, spray The speed is 12g/min, the atomization pressure is 1.5bar, and the air volume is 70m 3 /h. Spray the coating liquid through an atomizing spray gun to obtain a sustained-release unit.
(4)制备修饰层包衣液:将修饰层中处方量的羟丙甲纤维素、香精、阿斯巴甜、无水枸橼酸加入纯化水中,搅拌至溶解,加入滑石粉散均匀,制得修饰层包衣液。(4) Prepare the coating liquid for the modified layer: Add the prescribed amounts of hypromellose, essence, aspartame, and anhydrous citric acid in the modified layer to purified water, stir until dissolved, add talc powder and make it uniform. Get the coating liquid for the modified layer.
(5)制备经修饰的单元体:将步骤(3)得到的缓释单元体,至于流化床放于流化床内,设定以下参数,进风温度50℃,物料温度35℃,喷速14g/min,雾化压力1.5bar,风量80m 3/h。,即得经修饰的单元体。 (5) Prepare the modified unit: Place the sustained-release unit obtained in step (3) into the fluidized bed, set the following parameters, the inlet air temperature is 50°C, the material temperature is 35°C, spray The speed is 14g/min, the atomization pressure is 1.5bar, and the air volume is 80m 3 /h. , that is, the modified unit body is obtained.
实施例4制备左乙拉西坦缓释颗粒/胶囊(1000袋/粒)Example 4 Preparation of levetiracetam sustained-release granules/capsules (1000 bags/capsules)
组分如下:The ingredients are as follows:
Figure PCTCN2022109070-appb-000014
Figure PCTCN2022109070-appb-000014
制备方法如下:The preparation method is as follows:
(1)含有左乙拉西坦的核芯:将处方量的左乙拉西坦与微晶纤维素、羟丙甲纤维素于制粒机中混合均匀,加入纯化水250g,制得湿颗粒。将上述湿颗粒加入挤出滚圆机内,选择筛孔0.4~1.2mm的筛网,设定挤出转速30rpm,滚圆转速500rpm、滚圆后将湿丸芯加入流化床中干燥,干燥后丸芯过筛,选择0.3~1.5mm之间微丸,作为核芯。(1) Core containing levetiracetam: Mix the prescribed amount of levetiracetam with microcrystalline cellulose and hypromellose in a granulator, and add 250g of purified water to prepare wet granules. . Add the above wet granules into the extrusion and spheronization machine, select a screen with mesh openings of 0.4~1.2mm, set the extrusion speed to 30rpm and the spheronization speed to 500rpm. After spheronization, add the wet pellet core to the fluidized bed for drying. After drying, the pellet core Sieve and select pellets between 0.3~1.5mm as the core.
(2)制备缓释层包衣液:将处方量的乙基纤维素、羟丙甲纤维素、柠檬酸三乙酯溶于乙醇溶液中,制成缓释包衣液。(2) Prepare the sustained-release layer coating liquid: Dissolve the prescribed amounts of ethylcellulose, hypromellose, and triethyl citrate in the ethanol solution to prepare a sustained-release coating liquid.
(3)制备缓释单元体:将步骤(1)得到的含有左乙拉西坦的核芯,放于流化床内,设定以下参数,进风温度40℃,物料温度30℃,喷速12g/min,雾化压力1.5bar,风量70m 3/h。将包衣液经可雾化的喷枪喷入,即得缓释单元体。 (3) Prepare sustained-release unit body: Place the core containing levetiracetam obtained in step (1) into the fluidized bed, set the following parameters, the inlet air temperature is 40°C, the material temperature is 30°C, spray The speed is 12g/min, the atomization pressure is 1.5bar, and the air volume is 70m 3 /h. Spray the coating liquid through an atomizing spray gun to obtain a sustained-release unit.
(4)制备修饰层包衣液:将修饰层中处方量的羟丙甲纤维素、聚维酮、阿斯巴甜、无水枸橼酸加入纯化水中,搅拌至溶解,加入二氧化钛分散均匀,制得修饰层包衣液。(4) Prepare the coating liquid for the modified layer: Add the prescribed amounts of hypromellose, povidone, aspartame, and anhydrous citric acid in the modified layer to purified water, stir until dissolved, and add titanium dioxide to disperse evenly. Prepare the modification layer coating liquid.
(5)制备经修饰的单元体:将步骤(3)得到的缓释单元体,至于流化床放于流化床内,设定以下参数,进风温度50℃,物料温度35℃,喷速14g/min,雾化压力1.5bar,风量80m3/h。,即得经修饰的单元体。(5) Prepare the modified unit: Place the sustained-release unit obtained in step (3) into the fluidized bed, set the following parameters, the inlet air temperature is 50°C, the material temperature is 35°C, spray The speed is 14g/min, the atomization pressure is 1.5bar, and the air volume is 80m3/h. , that is, the modified unit body is obtained.
(6)制备缓释制剂:将步骤(5)得到的单元体,与少量滑石粉混合后,装入胶囊或药用复合袋内,即制成左乙拉西坦缓释制剂。(6) Preparation of sustained-release preparation: Mix the unit obtained in step (5) with a small amount of talc powder and put it into a capsule or pharmaceutical composite bag to prepare a levetiracetam sustained-release preparation.
实施例5制备左乙拉西坦缓释颗粒/胶囊(1000袋/粒)Example 5 Preparation of levetiracetam sustained-release granules/capsules (1000 bags/capsules)
组分如下:The ingredients are as follows:
Figure PCTCN2022109070-appb-000015
Figure PCTCN2022109070-appb-000015
制备方法如下:The preparation method is as follows:
(1)含有左乙拉西坦的核芯:将处方量的左乙拉西坦与微晶纤维素、羟丙纤维素于制粒机中混合均匀,加入纯化水250g,制得湿颗粒。将上述湿颗粒加入挤出滚圆机内,选择筛孔0.4~1.2mm的筛网,设定挤出转速30rpm,滚圆转速500rpm、滚圆后将湿丸芯加入流化床中干燥,干燥后丸芯过筛,选择0.3~1.5mm之间微丸,作为核芯。(1) Core containing levetiracetam: Mix the prescribed amount of levetiracetam with microcrystalline cellulose and hydroxypropylcellulose in a granulator, and add 250g of purified water to prepare wet granules. Add the above wet granules into the extrusion and spheronization machine, select a screen with mesh openings of 0.4~1.2mm, set the extrusion speed to 30rpm and the spheronization speed to 500rpm. After spheronization, add the wet pellet core to the fluidized bed for drying. After drying, the pellet core Sieve and select pellets between 0.3~1.5mm as the core.
(2)制备缓释层包衣液:将处方量的乙基纤维素、羟丙甲纤维素、柠檬酸三乙酯溶于乙醇溶液中,制成缓释包衣液。(2) Prepare the sustained-release layer coating liquid: Dissolve the prescribed amounts of ethylcellulose, hypromellose, and triethyl citrate in the ethanol solution to prepare a sustained-release coating liquid.
(3)制备缓释单元体:将步骤(1)得到的含有左乙拉西坦的核芯,放于流化床内,设定以下参数,进风温度40℃,物料温度30℃,喷速12g/min,雾化压力1.5bar,风量70m 3/h。将包衣液经可雾化的喷枪喷入,即得缓释单元体。 (3) Prepare sustained-release unit body: Place the core containing levetiracetam obtained in step (1) into the fluidized bed, set the following parameters, the inlet air temperature is 40°C, the material temperature is 30°C, spray The speed is 12g/min, the atomization pressure is 1.5bar, and the air volume is 70m 3 /h. Spray the coating liquid through an atomizing spray gun to obtain a sustained-release unit.
(4)制备修饰层包衣液:将修饰层中处方量的羟丙甲纤维素、聚维酮、阿斯巴甜加入纯化水中,搅拌至溶解,加入二氧化钛、滑石粉分散均匀,制得修饰层包衣液。(4) Prepare the coating liquid for the modified layer: Add the prescribed amounts of hypromellose, povidone, and aspartame in the modified layer to purified water, stir until dissolved, add titanium dioxide, and talc to disperse evenly to prepare the modified layer. layer coating liquid.
(5)制备经修饰的单元体:将步骤(3)得到的缓释单元体,至于流化床放于流化床内,设定以下参数,进风温度50℃,物料温度35℃,喷速14g/min,雾化压力1.5bar,风量80m 3/h。,即得经修饰的单元体。 (5) Prepare the modified unit: Place the sustained-release unit obtained in step (3) into the fluidized bed, set the following parameters, the inlet air temperature is 50°C, the material temperature is 35°C, spray The speed is 14g/min, the atomization pressure is 1.5bar, and the air volume is 80m 3 /h. , that is, the modified unit body is obtained.
(6)制备缓释制剂:将步骤(5)得到的单元体,与少量滑石粉混合后,装入胶囊或药用复合袋内,即制成左乙拉西坦缓释制剂。(6) Preparation of sustained-release preparation: Mix the unit obtained in step (5) with a small amount of talc powder and put it into a capsule or pharmaceutical composite bag to prepare a levetiracetam sustained-release preparation.
实施例6制备左乙拉西坦缓释颗粒/胶囊(1000袋/粒)Example 6 Preparation of levetiracetam sustained-release granules/capsules (1000 bags/capsules)
Figure PCTCN2022109070-appb-000016
Figure PCTCN2022109070-appb-000016
制备方法如下:The preparation method is as follows:
(1)含有左乙拉西坦的核芯:将处方量的左乙拉西坦与微晶纤维素、羟丙纤维素于制粒机中混合均匀,加入纯化水250g,制得湿颗粒。将上述湿颗粒加入挤出滚圆机内,选择筛孔0.4~1.2mm的筛网,设定挤出转速30rpm,滚圆转速500rpm、滚圆后将湿丸芯加入流化床中干燥,干燥后丸芯过筛,选择0.3~1.5mm之间微丸,作为核芯。(1) Core containing levetiracetam: Mix the prescribed amount of levetiracetam with microcrystalline cellulose and hydroxypropylcellulose in a granulator, and add 250g of purified water to prepare wet granules. Add the above wet granules into the extrusion and spheronization machine, select a screen with mesh openings of 0.4~1.2mm, set the extrusion speed to 30rpm and the spheronization speed to 500rpm. After spheronization, add the wet pellet core to the fluidized bed for drying. After drying, the pellet core Sieve and select pellets between 0.3~1.5mm as the core.
(2)制备缓释层包衣液:将处方量的乙基纤维素、羟丙甲纤维素、柠檬酸三乙酯溶于乙醇溶液中,制成缓释包衣液。(2) Prepare the sustained-release layer coating liquid: Dissolve the prescribed amounts of ethylcellulose, hypromellose, and triethyl citrate in the ethanol solution to prepare a sustained-release coating liquid.
(3)制备缓释单元体:将步骤(1)得到的含有左乙拉西坦的核芯,放于流化床内,设定以下参数,进风温度40℃,物料温度30℃,喷速12g/min,雾化压力1.5bar,风量70m 3/h。将包衣液经可雾化的喷枪喷入,即得缓释单元体。 (3) Prepare sustained-release unit body: Place the core containing levetiracetam obtained in step (1) into the fluidized bed, set the following parameters, the inlet air temperature is 40°C, the material temperature is 30°C, spray The speed is 12g/min, the atomization pressure is 1.5bar, and the air volume is 70m 3 /h. Spray the coating liquid through an atomizing spray gun to obtain a sustained-release unit.
(4)制备修饰层包衣液:将修饰层中处方量的羟丙甲纤维素、聚维酮、阿斯巴甜、无水枸橼酸加入纯化水中,搅拌至溶解,加入二氧化钛分散均匀,制得修饰层包衣液。(4) Prepare the coating liquid for the modified layer: Add the prescribed amounts of hypromellose, povidone, aspartame, and anhydrous citric acid in the modified layer to purified water, stir until dissolved, and add titanium dioxide to disperse evenly. Prepare the modification layer coating liquid.
(5)制备经修饰的单元体:将步骤(3)得到的缓释单元体,至于流化床放于流化床内,设定以下参数,进风温度50℃,物料温度35℃,喷速14g/min,雾化压力1.5bar,风量80m3/h。,即得经修饰的单元体。(5) Prepare the modified unit: Place the sustained-release unit obtained in step (3) into the fluidized bed, set the following parameters, the inlet air temperature is 50°C, the material temperature is 35°C, spray The speed is 14g/min, the atomization pressure is 1.5bar, and the air volume is 80m3/h. , that is, the modified unit body is obtained.
(6)制备缓释制剂:将步骤(5)得到的单元体,与少量滑石粉混合后,装入胶囊或药用复合袋内,即制成左乙拉西坦缓释制剂。(6) Preparation of sustained-release preparation: Mix the unit obtained in step (5) with a small amount of talc powder and put it into a capsule or pharmaceutical composite bag to prepare a levetiracetam sustained-release preparation.
对比实施例1制备左乙拉西坦缓释颗粒/胶囊(1000袋/粒)Comparative Example 1 Preparation of levetiracetam sustained-release granules/capsules (1000 bags/capsules)
组分如下:The ingredients are as follows:
Figure PCTCN2022109070-appb-000017
Figure PCTCN2022109070-appb-000017
制备方法如下:The preparation method is as follows:
(1)含有左乙拉西坦的核芯:将处方量的左乙拉西坦与微晶纤维素、羟丙甲纤维素、胶态二氧化硅于制粒机中混合均匀,加入纯化水250g,制得湿颗粒。将上述湿颗粒加入挤出滚圆机内,选择筛孔0.4~1.2mm的筛网,设定挤出转速30rpm,滚圆转速500rpm、滚圆后将湿丸芯加入流化床中干燥,干燥后丸芯过筛,选择0.3~1.5mm之间微丸,作为核芯。(1) Core containing levetiracetam: Mix the prescribed amount of levetiracetam with microcrystalline cellulose, hypromellose, and colloidal silica in a granulator, and add purified water 250g to prepare wet granules. Add the above wet granules into the extrusion and spheronization machine, select a screen with mesh openings of 0.4~1.2mm, set the extrusion speed to 30rpm and the spheronization speed to 500rpm. After spheronization, add the wet pellet core to the fluidized bed for drying. After drying, the pellet core Sieve and select pellets between 0.3~1.5mm as the core.
(2)制备缓释层包衣液:将处方量的乙基纤维素、羟丙纤维素、柠檬酸三乙酯溶于乙醇溶液中,制成缓释包衣液。(2) Prepare the sustained-release layer coating liquid: Dissolve the prescribed amounts of ethylcellulose, hydroxypropylcellulose, and triethyl citrate in the ethanol solution to prepare a sustained-release coating liquid.
(3)制备缓释单元体:将步骤(1)得到的含有左乙拉西坦的核芯,放于流化床内,设定以下参数,进风温度40℃,物料温度30℃,喷速12g/min,雾化压力1.5bar,风量70m 3/h。将包衣液经可雾化的喷枪喷入,即得缓释单元体。 (3) Prepare sustained-release unit body: Place the core containing levetiracetam obtained in step (1) into the fluidized bed, set the following parameters, the inlet air temperature is 40°C, the material temperature is 30°C, spray The speed is 12g/min, the atomization pressure is 1.5bar, and the air volume is 70m 3 /h. Spray the coating liquid through an atomizing spray gun to obtain a sustained-release unit.
(4)制备缓释制剂:将步骤(3)得到的单元体,与少量滑石粉混合后,装入胶囊或药用复合袋内,即制成左乙拉西坦缓释制剂。(4) Preparation of sustained-release preparation: Mix the unit obtained in step (3) with a small amount of talc powder and put it into a capsule or pharmaceutical composite bag to prepare a levetiracetam sustained-release preparation.
对比实施例2制备左乙拉西坦缓释颗粒/胶囊(1000袋/粒)Comparative Example 2 Preparation of levetiracetam sustained-release granules/capsules (1000 bags/capsules)
组分如下:The ingredients are as follows:
Figure PCTCN2022109070-appb-000018
Figure PCTCN2022109070-appb-000018
制备方法如下:The preparation method is as follows:
(1)含有左乙拉西坦的核芯:将处方量的左乙拉西坦与微晶纤维素、羟丙甲纤维 素、胶态二氧化硅于制粒机中混合均匀,加入纯化水250g,制得湿颗粒。将上述湿颗粒加入挤出滚圆机内,选择筛孔0.4~1.2mm的筛网,设定挤出转速30rpm,滚圆转速500rpm、滚圆后将湿丸芯加入流化床中干燥,干燥后丸芯过筛,选择0.3~1.5mm之间微丸,作为核芯。(1) Core containing levetiracetam: Mix the prescribed amount of levetiracetam with microcrystalline cellulose, hypromellose, and colloidal silica in a granulator, and add purified water 250g to prepare wet granules. Add the above wet granules into the extrusion and spheronization machine, select a screen with mesh openings of 0.4~1.2mm, set the extrusion speed to 30rpm and the spheronization speed to 500rpm. After spheronization, add the wet pellet core to the fluidized bed for drying. After drying, the pellet core Sieve and select pellets between 0.3~1.5mm as the core.
(2)制备缓释层包衣液:将处方量的乙基纤维素、羟丙纤维素、柠檬酸三乙酯溶于乙醇溶液中,制成缓释包衣液。(2) Prepare the sustained-release layer coating liquid: Dissolve the prescribed amounts of ethylcellulose, hydroxypropylcellulose, and triethyl citrate in the ethanol solution to prepare a sustained-release coating liquid.
(3)制备缓释单元体:将步骤(1)得到的含有左乙拉西坦的核芯,放于流化床内,设定以下参数,进风温度40℃,物料温度30℃,喷速12g/min,雾化压力1.5bar,风量70m 3/h。将包衣液经可雾化的喷枪喷入,即得缓释单元体。将一定量的缓释单元体于烘箱中,设定温度50℃,分别老化12h、24h后取出。 (3) Prepare sustained-release unit body: Place the core containing levetiracetam obtained in step (1) into the fluidized bed, set the following parameters, the inlet air temperature is 40°C, the material temperature is 30°C, spray The speed is 12g/min, the atomization pressure is 1.5bar, and the air volume is 70m 3 /h. Spray the coating liquid through an atomizing spray gun to obtain a sustained-release unit. Put a certain amount of sustained-release units in the oven, set the temperature to 50°C, and age them for 12h and 24h respectively before taking them out.
(4)制备缓释制剂:将步骤(3)得到的经老化的单元体,与少量滑石粉混合后,装入胶囊或药用复合袋内,即制成左乙拉西坦缓释制剂。(4) Preparation of sustained-release preparation: Mix the aged unit obtained in step (3) with a small amount of talc powder and put it into a capsule or pharmaceutical composite bag to prepare a levetiracetam sustained-release preparation.
对比实施例3制备左乙拉西坦缓释颗粒/胶囊(1000袋/粒)Comparative Example 3 Preparation of levetiracetam sustained-release granules/capsules (1000 bags/capsules)
组分如下:The ingredients are as follows:
Figure PCTCN2022109070-appb-000019
Figure PCTCN2022109070-appb-000019
制备方法如下:The preparation method is as follows:
(1)含有左乙拉西坦的核芯:将处方量的左乙拉西坦与微晶纤维素、羟丙甲纤维素、胶态二氧化硅于制粒机中混合均匀,加入纯化水250g,制得湿颗粒。将上述湿颗粒加入挤出滚圆机内,选择筛孔0.4~1.2mm的筛网,设定挤出转速30rpm,滚圆转速500rpm、滚圆后将湿丸芯加入流化床中干燥,干燥后丸芯过筛,选择0.3~1.5mm之间微丸,作为核芯。(1) Core containing levetiracetam: Mix the prescribed amount of levetiracetam with microcrystalline cellulose, hypromellose, and colloidal silica in a granulator, and add purified water 250g to prepare wet granules. Add the above wet granules into the extrusion and spheronization machine, select a screen with mesh openings of 0.4~1.2mm, set the extrusion speed to 30rpm and the spheronization speed to 500rpm. After spheronization, add the wet pellet core to the fluidized bed for drying. After drying, the pellet core Sieve and select pellets between 0.3~1.5mm as the core.
(2)制备缓释层包衣液:将处方量的乙基纤维素、羟丙纤维素、柠檬酸三乙酯溶于80%乙醇溶液中,制成缓释包衣液。(2) Prepare the sustained-release layer coating liquid: Dissolve the prescribed amounts of ethylcellulose, hydroxypropylcellulose, and triethyl citrate in 80% ethanol solution to prepare a sustained-release coating liquid.
(3)制备缓释单元体:将步骤(1)得到的含有左乙拉西坦的核芯,放于流化床内,设定以下参数,进风温度40℃,物料温度30℃,喷速12g/min,雾化压力1.5bar,风量70m 3/h。将包衣液经可雾化的喷枪喷入,即得缓释单元体。干燥结束后于流化床中,设定进风温度60℃,在线老化4h后取出。 (3) Preparation of sustained-release unit body: Place the core containing levetiracetam obtained in step (1) into the fluidized bed, set the following parameters, the inlet air temperature is 40°C, the material temperature is 30°C, spray The speed is 12g/min, the atomization pressure is 1.5bar, and the air volume is 70m 3 /h. Spray the coating liquid through an atomizing spray gun to obtain a sustained-release unit. After drying, set the inlet air temperature to 60°C in the fluidized bed and take it out after online aging for 4 hours.
(4)制备缓释制剂:将步骤(3)得到的经老化的单元体,与少量滑石粉混合后, 装入胶囊或药用复合袋内,即制成左乙拉西坦缓释制剂。(4) Preparation of sustained-release preparation: Mix the aged unit obtained in step (3) with a small amount of talc powder and put it into a capsule or pharmaceutical composite bag to prepare a levetiracetam sustained-release preparation.
对比实施例4制备左乙拉西坦缓释颗粒/胶囊(1000袋/粒)Comparative Example 4 Preparation of levetiracetam sustained-release granules/capsules (1000 bags/capsules)
组分如下:The ingredients are as follows:
Figure PCTCN2022109070-appb-000020
Figure PCTCN2022109070-appb-000020
制备方法如下:The preparation method is as follows:
(1)含有左乙拉西坦的核芯:将处方量的左乙拉西坦与微晶纤维素、羟丙纤维素、胶态二氧化硅于制粒机中混合均匀,加入纯化水250g,制得湿颗粒。将上述湿颗粒加入挤出滚圆机内,选择筛孔0.4~1.2mm的筛网,设定挤出转速30rpm,滚圆转速500rpm、滚圆后将湿丸芯加入流化床中干燥,干燥后丸芯过筛,选择0.3~1.5mm之间微丸,作为核芯。(1) Core containing levetiracetam: Mix the prescribed amount of levetiracetam with microcrystalline cellulose, hydroxypropyl cellulose, and colloidal silica in a granulator, and add 250g of purified water. , to obtain wet granules. Add the above wet granules into the extrusion and spheronization machine, select a screen with mesh openings of 0.4~1.2mm, set the extrusion speed to 30rpm and the spheronization speed to 500rpm. After spheronization, add the wet pellet core to the fluidized bed for drying. After drying, the pellet core Sieve and select pellets between 0.3~1.5mm as the core.
(2)制备隔离层包衣液:将处方量的羟丙甲纤维素、溶于纯化水中,加入滑石粉分散均匀,制成隔离层包衣液。(2) Prepare the isolation layer coating liquid: Dissolve the prescribed amount of hypromellose in purified water, add talc powder and disperse evenly to prepare the isolation layer coating liquid.
(3)制备隔离单元体:将步骤(1)得到的含有左乙拉西坦的核芯,放于流化床内,设定以下参数,进风温度40℃,物料温度30℃,喷速10g/min,雾化压力1.5bar,风量70m 3/h。将包衣液经可雾化的喷枪喷入,即得隔离层单元体。 (3) Prepare the isolation unit: Place the core containing levetiracetam obtained in step (1) into the fluidized bed, and set the following parameters: air inlet temperature 40°C, material temperature 30°C, spray speed 10g/min, atomization pressure 1.5bar, air volume 70m 3 /h. Spray the coating liquid through an atomizing spray gun to obtain the isolation layer unit.
(4)制备缓释层包衣液:将处方量的乙基纤维素、羟丙甲纤维素、柠檬酸三乙酯溶于乙醇溶液中,制成缓释包衣液。(4) Prepare the sustained-release layer coating liquid: Dissolve the prescribed amounts of ethylcellulose, hypromellose, and triethyl citrate in the ethanol solution to prepare a sustained-release coating liquid.
(5)制备缓释单元体:将步骤(1)得到的含有左乙拉西坦的核芯,放于流化床内,设定以下参数,进风温度40℃,物料温度30℃,喷速12g/min,雾化压力1.5bar,风量70m 3/h。将包衣液经可雾化的喷枪喷入,即得缓释单元体。 (5) Prepare sustained-release unit body: Place the core containing levetiracetam obtained in step (1) into the fluidized bed, set the following parameters, the inlet air temperature is 40°C, the material temperature is 30°C, spray The speed is 12g/min, the atomization pressure is 1.5bar, and the air volume is 70m 3 /h. Spray the coating liquid through an atomizing spray gun to obtain a sustained-release unit.
(6)制备缓释制剂:将步骤(5)得到的单元体,与少量滑石粉混合后,装入胶囊或药用复合袋内,即制成左乙拉西坦缓释制剂。(6) Preparation of sustained-release preparation: Mix the unit obtained in step (5) with a small amount of talc powder and put it into a capsule or pharmaceutical composite bag to prepare a levetiracetam sustained-release preparation.
对比实施例5制备左乙拉西坦缓释颗粒/胶囊(1000袋/粒)Comparative Example 5 Preparation of levetiracetam sustained-release granules/capsules (1000 bags/capsules)
组分如下:The ingredients are as follows:
Figure PCTCN2022109070-appb-000021
Figure PCTCN2022109070-appb-000021
制备方法如下:The preparation method is as follows:
(1)含有左乙拉西坦的核芯:将处方量的左乙拉西坦与微晶纤维素、羟丙纤维素于制粒机中混合均匀,加入纯化水250g,制得湿颗粒。将上述湿颗粒加入挤出滚圆机内,选择筛孔0.4~1.2mm的筛网,设定挤出转速30rpm,滚圆转速500rpm、滚圆后将湿丸芯加入流化床中干燥,干燥后丸芯过筛,选择0.3~1.5mm之间微丸,作为核芯。(1) Core containing levetiracetam: Mix the prescribed amount of levetiracetam with microcrystalline cellulose and hydroxypropylcellulose in a granulator, and add 250g of purified water to prepare wet granules. Add the above wet granules into the extrusion and spheronization machine, select a screen with mesh openings of 0.4~1.2mm, set the extrusion speed to 30rpm and the spheronization speed to 500rpm. After spheronization, add the wet pellet core to the fluidized bed for drying. After drying, the pellet core Sieve and select pellets between 0.3~1.5mm as the core.
(2)制备缓释层包衣液:将处方量的NE30D分散于纯化水中、加入滑石粉分散均匀,制成缓释包衣液。(2) Prepare the sustained-release layer coating liquid: Disperse the prescribed amount of NE30D in purified water, add talcum powder and disperse evenly to prepare a sustained-release coating liquid.
(3)制备缓释单元体:将步骤(1)得到的含有左乙拉西坦的核芯,放于流化床内,设定以下参数,进风温度40℃,物料温度30℃,喷速12g/min,雾化压力1.5bar,风量70m 3/h。将包衣液经可雾化的喷枪喷入,即得缓释单元体。 (3) Prepare sustained-release unit body: Place the core containing levetiracetam obtained in step (1) into the fluidized bed, set the following parameters, the inlet air temperature is 40°C, the material temperature is 30°C, spray The speed is 12g/min, the atomization pressure is 1.5bar, and the air volume is 70m 3 /h. Spray the coating liquid through an atomizing spray gun to obtain a sustained-release unit.
(4)制备缓释制剂:将步骤(3)得到的单元体,与少量滑石粉混合后,装入胶囊或药用复合袋内,即制成左乙拉西坦缓释制剂。(4) Preparation of sustained-release preparation: Mix the unit obtained in step (3) with a small amount of talc powder and put it into a capsule or pharmaceutical composite bag to prepare a levetiracetam sustained-release preparation.
效果实施例的测试和结果Tests and results of effect examples
释放度试验:Release test:
用实施例1-6、对比实施例1-5制备的缓释胶囊或颗粒为测试样品,体外释放度实验方法如下:选用中国药典2020版溶出度与释放度测定法的第2法(桨法),以pH6.8的磷酸盐缓冲液900mL为释放介质,转速为75转/分,在1、2、4、8、12、20h取样,测定左乙拉西坦的浓度。以时间为横坐标,累积释放度为纵坐标,绘制释放度曲线(参见图1、图2),结果表明本发明制得的缓释胶囊具有明显的缓释效果,显著的延长了释放时间。The sustained-release capsules or granules prepared in Examples 1-6 and Comparative Examples 1-5 were used as test samples. The in vitro release experimental method was as follows: Method 2 of the Chinese Pharmacopoeia 2020 version of the dissolution and release determination method (paddle method) was used. ), use 900 mL of phosphate buffer with pH 6.8 as the release medium, and the rotation speed is 75 rpm. Samples are taken at 1, 2, 4, 8, 12, and 20 hours to determine the concentration of levetiracetam. Taking time as the abscissa and cumulative release as the ordinate, a release curve is drawn (see Figures 1 and 2). The results show that the sustained-release capsules prepared by the present invention have obvious sustained-release effects and significantly extend the release time.
口感评价:Taste evaluation:
采用模糊数学综合评价法(FSEM),确定样品的4种口感指标X=(整体口感、异味、甜度、香气)和5种口感评价等级Y=(很好、好、中等、差、很差),确定各质量因素的权重,按各因素的重要程度采用0和1来计算权重,重要的计1分,次要的记0分,自身相比暂不得分,最后结果为整体口感(0.4)、异味(0.3)、甜度(0.2)香气(0.1),即A=(0.4、0.3、0.2、0.1)。由20名志愿者逐一对实施例1、实施例2、实施例5、对比实施例1、左乙拉西坦缓释片、左乙拉西坦口服液等样品4种指标项下的5种评价等级进行口感投票,将各样品的质量因素各等级所得票数折算成赞成率,根据模糊变换原理将各样品的结 果进行矩阵合成分析,得出综合评定结论。The fuzzy mathematical comprehensive evaluation method (FSEM) was used to determine the 4 taste indexes of the sample X = (overall taste, peculiar smell, sweetness, aroma) and 5 taste evaluation grades Y = (very good, good, medium, poor, very poor ), determine the weight of each quality factor, and use 0 and 1 to calculate the weight according to the importance of each factor. The important one is scored as 1 point, the minor one is scored as 0 points, and there is no score for the comparison of itself. The final result is the overall taste (0.4 ), odor (0.3), sweetness (0.2) aroma (0.1), that is, A = (0.4, 0.3, 0.2, 0.1). 20 volunteers analyzed 5 indicators under 4 indicators of samples such as Example 1, Example 2, Example 5, Comparative Example 1, Levetiracetam Sustained Release Tablets, and Levetiracetam Oral Liquid one by one. The evaluation grade is used for taste voting, and the votes obtained at each grade of the quality factors of each sample are converted into approval rates. Based on the fuzzy transformation principle, the results of each sample are analyzed by matrix synthesis to draw a comprehensive evaluation conclusion.
表1 口感评价结果Table 1 Taste evaluation results
Figure PCTCN2022109070-appb-000022
Figure PCTCN2022109070-appb-000022
表2 口感评价综合评定结果Table 2 Comprehensive evaluation results of taste evaluation
综合评定Comprehensive assessment 很好very good good middle Difference 很差Very bad
实施例1Example 1 0.2450.245 0.590.59 0.1650.165 00 00
实施例2Example 2 0.3650.365 0.550.55 0.0750.075 0.010.01 00
实施例5Example 5 0.050.05 0.660.66 0.270.27 0.020.02 00
对比实施例1Comparative Example 1 00 0.310.31 0.330.33 0.340.34 0.020.02
左乙拉西坦缓释片Levetiracetam extended-release tablets 00 0.120.12 0.430.43 0.340.34 0.110.11
左乙拉西坦口服液Levetiracetam Oral Liquid 00 0.030.03 0.4250.425 0.470.47 0.0750.075
对各个样品出现的峰值进行比较,实施例1峰值出现在“好”,占59%,出现“很好”占24.5%;实施例2峰值也出现在“好”,占55%,出现“很好”占36.5%;实施例5峰值也出现在“好”,占66%,出现“很好”占5%;对比实施例1峰值出现在“差”,占34%,出现“中”占33%,出现“好”占31%;左乙拉西坦缓释片峰值出现在“中”,占43%,出现“差”占34%;左乙拉西坦口服液峰值出现在“差”,占47%,出现“差”占42.5%。其排名从优到劣的次序是:实施例2>实施例1>实施例5>对比实施例1>左乙拉西坦缓释片>左乙拉西坦口服液。Comparing the peaks appearing in each sample, the peak of Example 1 appeared in "good", accounting for 59%, and "very good" accounted for 24.5%; the peak of Example 2 also appeared in "good", accounting for 55%, and "very" "Good" accounted for 36.5%; the peak value of Example 5 also appeared in "Good", accounting for 66%, and "Very Good" accounted for 5%; the peak value of Comparative Example 1 appeared in "Poor", accounting for 34%, and "Medium" accounted for 34%. 33%, "good" accounted for 31%; the peak value of levetiracetam extended-release tablets appeared in "medium", accounting for 43%, and "poor" accounted for 34%; the peak value of levetiracetam oral liquid appeared in "poor" ", accounting for 47%, and "bad" accounting for 42.5%. The ranking order from best to worst is: Example 2>Example 1>Example 5>Comparative Example 1>Levetiracetam Sustained Release Tablets>Levetiracetam Oral Liquid.
以上结果证明,本发明提供的左乙拉西坦缓释制剂,口感更好,对于左乙拉西坦这种需要长期服药的产品,可明显提高患者服药意愿,依从性更高。The above results prove that the levetiracetam sustained-release preparation provided by the present invention tastes better. For products such as levetiracetam that require long-term medication, it can significantly improve patients' willingness to take medication and achieve higher compliance.
稳定性试验:Stability test:
用实施例1-6、对比实施例1-5制备的缓释胶囊或颗粒为测试样品,放置于影响因素和加速试验(40℃±2℃、相对湿度75%±5%)条件下,考察含量、有关物质、释放度的变化情况,参见下表。The sustained-release capsules or granules prepared in Examples 1-6 and Comparative Examples 1-5 were used as test samples, and were placed under the conditions of influencing factors and accelerated testing (40°C ± 2°C, relative humidity 75% ± 5%), and investigated. For changes in content, related substances, and release rates, please refer to the table below.
表3 实施例1-6稳定性试验释放度检测结果Table 3 Examples 1-6 stability test release test results
Figure PCTCN2022109070-appb-000023
Figure PCTCN2022109070-appb-000023
表4 对比实施例1-5稳定性试验释放度检测结果Table 4 Comparative Examples 1-5 Stability Test Release Test Results
Figure PCTCN2022109070-appb-000024
Figure PCTCN2022109070-appb-000024
由表3和表4中数据可以看出,实施例1、2、3在稳定性期间释放度无明显变化,实施例4、5、6稳定性试验期间释放度变化均在8%以内,对比实施例例释放度均变化均大于10%,一般当释放度变化小于10%时可认为2条溶出曲线相似,在体内仍具有相似的释放行为。以上结果证明了实施例1-6包含修饰层的样品比对比实施例1-5的样品更稳定。It can be seen from the data in Table 3 and Table 4 that there is no significant change in the release degree during the stability period of Examples 1, 2, and 3, and the changes in the release degree during the stability test of Examples 4, 5, and 6 are all within 8%. Comparison The release changes in the examples are all greater than 10%. Generally, when the release changes are less than 10%, it can be considered that the two dissolution curves are similar and still have similar release behaviors in the body. The above results prove that the samples containing the modification layer of Examples 1-6 are more stable than the samples of Comparative Examples 1-5.
表5 实施例1-6稳定性试验含量、有关检测结果Table 5 Examples 1-6 stability test content and related test results
Figure PCTCN2022109070-appb-000025
Figure PCTCN2022109070-appb-000025
表6 对比实施例1-6稳定性试验含量、有关检测结果Table 6 Comparative Examples 1-6 Stability Test Contents and Related Test Results
Figure PCTCN2022109070-appb-000026
Figure PCTCN2022109070-appb-000026
以上结果证明,实施例1-6的有关物质水平低于对比实施例1-5,本发明提供的左乙拉西坦缓释制剂,不光解决了左乙拉西坦片剂、口服液在服药时口感不适、片剂直径大不宜吞服的问题,还意外发现其提高了左乙拉西坦的稳定性,有效减少有关物质的增加,保证制剂的稳定性和安全性。The above results prove that the relevant substance levels of Examples 1-6 are lower than those of Comparative Examples 1-5. The levetiracetam sustained-release preparation provided by the present invention not only solves the problem of levetiracetam tablets and oral liquids when taking the medicine. In order to solve the problems of uncomfortable taste and large diameter tablets that are not suitable for swallowing, it was unexpectedly found that it improved the stability of levetiracetam, effectively reduced the increase of related substances, and ensured the stability and safety of the preparation.
药代动力学试验:Pharmacokinetic test:
用实施例1制备的缓释颗粒和市售的左乙拉西坦缓释片,选择健康的志愿者10人,随机分为2租,每组5人,分别口服缓释颗粒和缓释片,开展随机对照试验,在规定时间点抽取静脉血进行血药浓度监测,以时间为横坐标,浓度为纵坐标,绘制血药浓度-时间曲线。Using the sustained-release granules prepared in Example 1 and the commercially available levetiracetam sustained-release tablets, 10 healthy volunteers were selected and randomly divided into 2 groups, with 5 people in each group, to take the sustained-release granules and the sustained-release tablets respectively. , carry out a randomized controlled trial, draw venous blood at specified time points for blood drug concentration monitoring, use time as the abscissa and concentration as the ordinate to draw a blood drug concentration-time curve.
药代动力学结果表明,本发明提供的左乙拉西坦缓释制剂与已上市的原研药左乙拉西坦缓释片具有相似的暴露量(AUC),符合生物等效性要求,意味着临床疗效与对照制剂相似或相同,可以在临床替代缓释片使用,仅需每日1次给药,口感好,更容易被儿童接受,解决了临床上没有适用于儿童患者的左乙拉西坦缓释制剂的临床现状,改善患者的依从性。与缓释片相比略低的C max意味副作用发生率降低,安全性更高。实施例1受试者的达峰时间为2~4.5小时,缓释片的达峰时间为2~6.5小时。实施例1与缓释片相比表现出个体差异小,体内释放稳定,吸收重现性高的特点,疗效更稳定,安全性更高。 Pharmacokinetic results show that the levetiracetam sustained-release preparation provided by the present invention has a similar exposure (AUC) to the marketed original drug levetiracetam sustained-release tablets, which meets the bioequivalence requirements, meaning The clinical efficacy is similar or the same as that of the control preparation. It can be used clinically as a substitute for sustained-release tablets. It only needs to be administered once a day. It tastes good and is more easily accepted by children. It solves the problem that there is no clinical levetitralin suitable for children. Clinical status of racetam sustained-release preparations to improve patient compliance. Compared with sustained-release tablets, the slightly lower Cmax means a lower incidence of side effects and higher safety. The peak time for the subjects in Example 1 is 2 to 4.5 hours, and the peak time for the sustained-release tablet is 2 to 6.5 hours. Compared with sustained-release tablets, Example 1 has the characteristics of small individual differences, stable release in the body, and high reproducibility of absorption. The efficacy is more stable and the safety is higher.

Claims (13)

  1. 左乙拉西坦缓释制剂,其由多个单元体组成,每个单元体从内到外依次包含核芯、缓释层和修饰层;Levetiracetam sustained-release preparation, which is composed of multiple unit bodies, each unit body including a core, a sustained-release layer and a modification layer from the inside to the outside;
    所述核芯包含填充剂、粘合剂、润滑剂、助流剂中的一种或多种以及左乙拉西坦;优选地,所述左乙拉西坦的重量百分比为所述核芯重量的15~95%,优选为25~85%,更优选为35~75%;优选地,所述填充剂的重量百分比为所述核芯重量的10~80%,优选为15~75%,更优选为20~65%;优选地,所述粘合剂的重量百分比为所述核芯重量的0.5~10%,优选为0.5~7.5%,更优选为0.5~5%;优选地,所述润滑剂的重量百分比为所述核芯重量的0.2~5%,优选为0.2~4%,更优选为0.2~3%;优选地,所述助流剂的重量百分比为所述核芯重量的0.05~4%,优选为0.05~3%,更优选为0.05~2%;The core contains one or more of fillers, adhesives, lubricants, glidants, and levetiracetam; preferably, the weight percentage of levetiracetam is 15% to 95% by weight, preferably 25% to 85%, more preferably 35% to 75%; preferably, the weight percentage of the filler is 10% to 80% by weight of the core, preferably 15% to 75% , more preferably 20 to 65%; preferably, the weight percentage of the binder is 0.5 to 10% of the core weight, preferably 0.5 to 7.5%, more preferably 0.5 to 5%; preferably, The weight percentage of the lubricant is 0.2-5% of the weight of the core, preferably 0.2-4%, more preferably 0.2-3%; preferably, the weight percentage of the glidant is 0.2-5% of the core weight. 0.05 to 4% by weight, preferably 0.05 to 3%, more preferably 0.05 to 2%;
    所述缓释层包含增塑剂、致孔剂中的至少一种以及缓释材料;优选地,所述缓释层的重量百分比为所述核芯重量的2~60%,优选为4~50%,更优选为6~40%;优选地,所述缓释材料的重量百分比为所述缓释层重量的45~98%,优选为50~97%,更优选为55~96%;优选地,所述增塑剂的重量百分比为所述缓释层重量的2~40%,优选为2~35%,更优选为2~30%;优选地,所述致孔剂的重量百分比为所述缓释层重量的2~40%,优选为2~35%,更优选为2~30%;The sustained-release layer contains at least one of a plasticizer, a porogen, and a sustained-release material; preferably, the weight percentage of the sustained-release layer is 2 to 60% of the weight of the core, preferably 4 to 60%. 50%, more preferably 6-40%; preferably, the weight percentage of the sustained-release material is 45-98%, preferably 50-97%, more preferably 55-96% of the weight of the sustained-release layer; Preferably, the weight percentage of the plasticizer is 2-40% by weight of the sustained-release layer, preferably 2-35%, more preferably 2-30%; preferably, the weight percentage of the porogen is It is 2-40% by weight of the sustained-release layer, preferably 2-35%, more preferably 2-30%;
    所述修饰层包含粘合剂、矫味剂、pH调节剂、抗粘剂、香精中的一种或多种;优选地,所述修饰层的重量百分比为所述核芯重量的2~30%,优选为2~20%,更优选为2~10%;优选地,所述粘合剂的重量百分比为所述修饰层重量的10~95%,优选为20~85%,更优选为30~75%;优选地,所述矫味剂的重量百分比为所述修饰层重量的0.01~10%,优选为0.02~8%,更优选为0.03~5%;优选地,所述pH调节剂的重量百分比为所述修饰层重量的0.5~25%,优选为1~20%,更优选为2~15%;优选地,所述抗粘剂的重量百分比为所述修饰层重量的5~70%,优选为10~60%,更优选为15~50%;优选地,所述香精的重量百分比为所述修饰层重量的0.01~10%,优选为0.02~8%,更优选为0.03~5%,更优选为2~4%。The modified layer contains one or more of adhesives, flavoring agents, pH adjusters, anti-sticking agents, and flavors; preferably, the weight percentage of the modified layer is 2 to 30% of the weight of the core. %, preferably 2 to 20%, more preferably 2 to 10%; preferably, the weight percentage of the adhesive is 10 to 95% of the weight of the modified layer, preferably 20 to 85%, more preferably 30 to 75%; preferably, the weight percentage of the flavoring agent is 0.01 to 10% of the weight of the modified layer, preferably 0.02 to 8%, more preferably 0.03 to 5%; preferably, the pH adjustment The weight percentage of the anti-adhesive agent is 0.5 to 25% of the weight of the modified layer, preferably 1 to 20%, more preferably 2 to 15%; preferably, the weight percentage of the anti-adhesive agent is 5% of the weight of the modified layer. ~70%, preferably 10-60%, more preferably 15-50%; preferably, the weight percentage of the fragrance is 0.01-10% of the weight of the modified layer, preferably 0.02-8%, more preferably 0.03 to 5%, more preferably 2 to 4%.
  2. 如权利要求1所述的左乙拉西坦缓释制剂,其中所述填充剂为蔗糖、乳糖、葡萄糖、淀粉、微晶纤维素、甘露醇、磷酸二氢钙、氯化钠中的一种或多种;优选地为淀粉、微晶纤维素、乳糖、甘露醇中的一种或多种;The levetiracetam sustained-release preparation according to claim 1, wherein the filler is one of sucrose, lactose, glucose, starch, microcrystalline cellulose, mannitol, calcium dihydrogen phosphate, and sodium chloride or more; preferably one or more of starch, microcrystalline cellulose, lactose, and mannitol;
    优选地,所述粘合剂为预胶化淀粉、羟丙甲基纤维素、聚维酮、聚乙烯醇、丙烯酸树脂、羧甲基纤维素纳中的一种或多种;Preferably, the binder is one or more of pregelatinized starch, hydroxypropyl methylcellulose, povidone, polyvinyl alcohol, acrylic resin, and carboxymethylcellulose sodium;
    优选地,所述润滑剂为硬脂酸镁、滑石粉、硬脂酸钙、硬脂酸锌、山嵛酸甘油酯中的一种或多种;Preferably, the lubricant is one or more of magnesium stearate, talc, calcium stearate, zinc stearate, and glyceryl behenate;
    优选地,所述助流剂为胶态二氧化硅、十二烷基硫酸钠中的一种或多种;Preferably, the glidant is one or more of colloidal silica and sodium lauryl sulfate;
    优选地,所述增塑剂为甘油、丙二醇、聚乙二醇、枸橼酸三乙酯、醋酸甘油酯、邻苯二甲酸二乙酯、枸橼酸三丁酯、葵二酸二丁酯中的一种或多种;Preferably, the plasticizer is glycerin, propylene glycol, polyethylene glycol, triethyl citrate, glyceryl acetate, diethyl phthalate, tributyl citrate, and dibutyl subebate. one or more of;
    优选地,所述致孔剂为聚乙二醇类、聚维酮、蔗糖、乳糖、盐类、羟丙甲纤维素、羟 丙纤维素、左乙拉西坦、滑石粉、硬脂酸镁、二氧化钛中的一种或多种;Preferably, the porogen is polyethylene glycol, povidone, sucrose, lactose, salts, hypromellose, hydroxypropylcellulose, levetiracetam, talc, magnesium stearate , one or more of titanium dioxide;
    优选地,所述缓释材料为丙烯酸树脂、乙基纤维素、醋酸纤维素、邻苯二甲酸羟丙甲纤维素酯、聚醋酸乙烯苯二甲酸酯、琥珀酸醋酸羟丙甲纤维素中的一种或多种;Preferably, the sustained-release material is acrylic resin, ethyl cellulose, cellulose acetate, hypromellose phthalate, polyvinyl acetate phthalate, or hypromellose acetate succinate. one or more;
    优选地,所述粘合剂为预胶化淀粉、羟丙甲基纤维素、聚维酮、聚乙烯醇、丙烯酸树脂、羧甲基纤维素纳中的一种或多种;Preferably, the binder is one or more of pregelatinized starch, hydroxypropyl methylcellulose, povidone, polyvinyl alcohol, acrylic resin, and carboxymethylcellulose sodium;
    优选地,所述矫味剂为蔗糖、阿斯巴甜、三氯蔗糖、甜菊素、糖精钠、葡萄糖、果糖、乳糖、甘露醇、乳酸、枸橼酸、苹果酸、酒石酸、琥珀酸、醋酸中的一种或多种;Preferably, the flavoring agent is sucrose, aspartame, sucralose, stevia, sodium saccharin, glucose, fructose, lactose, mannitol, lactic acid, citric acid, malic acid, tartaric acid, succinic acid, acetic acid one or more of;
    优选地,所述pH调节剂为乳酸、枸橼酸、苹果酸、酒石酸、琥珀酸、醋酸中的一种或多种;Preferably, the pH adjuster is one or more of lactic acid, citric acid, malic acid, tartaric acid, succinic acid, and acetic acid;
    优选地,所述抗粘剂为滑石粉、二氧化钛、硬脂酸镁、硬脂酸钙、硬脂酸锌中的一种或多种;Preferably, the anti-sticking agent is one or more of talc, titanium dioxide, magnesium stearate, calcium stearate, and zinc stearate;
    优选地,所述香精为苹果香精、橘子香精、柠檬香精、香草香精、草莓香精中的一种或多种,或者其它药品或食品领域可用的香精。Preferably, the flavor is one or more of apple flavor, orange flavor, lemon flavor, vanilla flavor, strawberry flavor, or other flavors available in the pharmaceutical or food fields.
  3. 如权利要求1所述的左乙拉西坦缓释制剂,其中所述修饰层溶于水后的pH为1.0~8.0,优选为1.5~7.0,更优选为2.0~6.0。The levetiracetam sustained-release preparation according to claim 1, wherein the pH of the modified layer after being dissolved in water is 1.0 to 8.0, preferably 1.5 to 7.0, and more preferably 2.0 to 6.0.
  4. 如权利要求1所述的左乙拉西坦缓释制剂,其为胶囊剂、颗粒剂或干混悬剂。The levetiracetam sustained-release preparation according to claim 1, which is a capsule, granule or dry suspension.
  5. 如权利要求1-4中任一项所述的左乙拉西坦缓释制剂,其具有如下重量百分比的组分:The levetiracetam sustained-release preparation according to any one of claims 1 to 4, which has the following components by weight percentage:
    Figure PCTCN2022109070-appb-100001
    Figure PCTCN2022109070-appb-100001
    优选地为Preferably
    Figure PCTCN2022109070-appb-100002
    Figure PCTCN2022109070-appb-100002
  6. 如权利要求1-4中任一项所述的左乙拉西坦缓释制剂,其具有如下重量百分比的组分:The levetiracetam sustained-release preparation according to any one of claims 1 to 4, which has the following components by weight percentage:
    Figure PCTCN2022109070-appb-100003
    Figure PCTCN2022109070-appb-100003
    优选地为Preferably
    Figure PCTCN2022109070-appb-100004
    Figure PCTCN2022109070-appb-100004
  7. 制备左乙拉西坦缓释制剂的方法,其包括Method for preparing levetiracetam sustained-release preparation, comprising
    (1)制备含左乙拉西坦的核芯:将左乙拉西坦与填充剂、粘合剂、润滑剂、助流剂中的一种或多种在水中混合制得湿颗粒,将所述湿颗粒直接干燥后制得颗粒型核芯;任选地,将左乙拉西坦与填充剂中混合,加入粘合剂的水溶液制得湿颗粒,将所述湿颗粒直接干燥后制得颗粒型核芯,或者通过挤出滚圆和干燥制得微丸型核芯;任选地,将干燥后的颗粒与润滑剂和助流剂中的一种或多种混合后压片得到微片型核芯;(1) Preparation of core containing levetiracetam: Mix levetiracetam with one or more of fillers, binders, lubricants, and glidants in water to prepare wet granules. The wet granules are directly dried to prepare a granular core; optionally, levetiracetam is mixed with a filler, an aqueous solution of a binder is added to prepare wet granules, and the wet granules are directly dried to prepare a granular core. Granular cores are obtained, or pellet-type cores are obtained by extrusion, spheronization and drying; optionally, the dried particles are mixed with one or more of lubricants and glidants and then tableted to obtain micron cores. chip core;
    (2)制备缓释层包衣液:将缓释材料和增塑剂、致孔剂中的一种或两种溶于或分散于适当溶剂中,制成缓释包衣液;(2) Prepare the sustained-release layer coating liquid: dissolve or disperse one or both of the sustained-release material, plasticizer, and porogen in an appropriate solvent to prepare a sustained-release coating liquid;
    (3)制备缓释单元体:将步骤(1)得到的含药左乙拉西坦的核芯,至于流化床或其它包衣设备内,开启风机后,核芯在流化床或包衣设备内处于运动状态,将步骤(2)中得到的缓释包衣液经雾化喷枪喷入,即得缓释单元体;(3) Prepare the sustained-release unit: Place the core containing levetiracetam obtained in step (1) into a fluidized bed or other coating equipment. After turning on the fan, the core is placed in the fluidized bed or coating equipment. The coating equipment is in a moving state, and the sustained-release coating liquid obtained in step (2) is sprayed into the atomized spray gun to obtain a sustained-release unit;
    (4)制备修饰层包衣液:将粘合剂、矫味剂、pH调节剂、抗粘剂、香精中的一种或多种溶于或分散于适当溶剂中,制成修饰层包衣液;(4) Prepare the coating liquid for the modified layer: dissolve or disperse one or more of adhesives, flavoring agents, pH regulators, anti-sticking agents, and flavors in an appropriate solvent to form a coating for the modified layer. liquid;
    (5)制备经修饰的单元体:将步骤(3)得到的缓释单元体,置于流化床或其它包衣设备内,开启风机后,核芯在流化床或包衣设备内处于运动状态,将步骤(4)中得到的修饰层包衣液经雾化喷枪喷入,即得经修饰的单元体;(5) Prepare the modified unit: Place the sustained-release unit obtained in step (3) in a fluidized bed or other coating equipment. After turning on the fan, the core is in the fluidized bed or coating equipment. In the moving state, spray the modification layer coating liquid obtained in step (4) through an atomizing spray gun to obtain a modified unit body;
    (6)制备缓释制剂:将步骤(5)中得到的单元体,任选地与直接或与少量具有抗静电效果的辅料混合后,装入胶囊或药用复合袋内,即制成左乙拉西坦缓释制剂。(6) Preparation of sustained-release preparations: The unit obtained in step (5) is optionally mixed directly or with a small amount of excipients with antistatic effect, and then put into a capsule or pharmaceutical compound bag to prepare a left-release preparation. Etiracetam extended-release formulation.
  8. 如权利要求7所述的方法,其中步骤(6)中得到的左乙拉西坦缓释制剂由多个单 元体组成,每个单元体从内到外依次包含核芯、缓释层和修饰层;The method according to claim 7, wherein the levetiracetam sustained-release preparation obtained in step (6) is composed of multiple units, each unit including a core, a sustained-release layer and a modification in sequence from the inside to the outside. layer;
    优选地,所述左乙拉西坦的重量百分比为所述核芯重量的15~95%,优选为25~85%,更优选为35~75%;优选地,所述填充剂的重量百分比为所述核芯重量的10~80%,优选为15~75%,更优选为20~65%;优选地,所述粘合剂的重量百分比为所述核芯重量的0.5~10%,优选为0.5~7.5%,更优选为0.5~5%;优选地,所述润滑剂的重量百分比为所述核芯重量的0.2~5%,优选为0.2~4%,更优选为0.2~3%;优选地,所述助流剂的重量百分比为所述核芯重量的0.05~4%,优选为0.05~3%,更优选为0.05~2%;Preferably, the weight percentage of levetiracetam is 15-95% of the core weight, preferably 25-85%, more preferably 35-75%; preferably, the weight percentage of the filler It is 10-80% of the weight of the core, preferably 15-75%, more preferably 20-65%; preferably, the weight percentage of the binder is 0.5-10% of the weight of the core, Preferably it is 0.5-7.5%, more preferably 0.5-5%; Preferably, the weight percentage of the lubricant is 0.2-5% of the weight of the core, preferably 0.2-4%, more preferably 0.2-3 %; Preferably, the weight percentage of the glidant is 0.05 to 4% of the weight of the core, preferably 0.05 to 3%, more preferably 0.05 to 2%;
    优选地,所述缓释层的重量百分比为所述核芯重量的2~60%,优选为4~50%,更优选为6~40%;优选地,所述缓释材料的重量百分比为所述缓释层重量的45~98%,优选为50~97%,更优选为55~96%;优选地,所述增塑剂的重量百分比为所述缓释层重量的2~40%,优选为2~35%,更优选为2~30%;优选地,所述致孔剂的重量百分比为所述缓释层重量的2~40%,优选为2~35%,更优选为2~30%;Preferably, the weight percentage of the sustained release layer is 2 to 60% of the core weight, preferably 4 to 50%, more preferably 6 to 40%; preferably, the weight percentage of the sustained release material is 45-98% of the weight of the sustained-release layer, preferably 50-97%, more preferably 55-96%; preferably, the weight percentage of the plasticizer is 2-40% of the weight of the sustained-release layer , preferably 2 to 35%, more preferably 2 to 30%; preferably, the weight percentage of the porogen is 2 to 40% by weight of the sustained release layer, preferably 2 to 35%, more preferably 2~30%;
    优选地,所述修饰层的重量百分比为所述核芯重量的2~30%,优选为2~20%,更优选为2~10%;优选地,所述粘合剂的重量百分比为所述修饰层重量的10~95%,优选为20~85%,更优选为30~75%;优选地,所述矫味剂的重量百分比为所述修饰层重量的0.01~10%,优选为0.02~8%,更优选为0.03~5%;优选地,所述pH调节剂的重量百分比为所述修饰层重量的0.5~25%,优选为1~20%,更优选为2~15%;优选地,所述抗粘剂的重量百分比为所述修饰层重量的5~70%,优选为10~60%,更优选为15~50%;优选地,所述矫味剂的重量百分比为所述修饰层重量的0.01~10%,优选为0.02~8%,更优选为0.03~5%,更优选为2~4%。Preferably, the weight percentage of the modification layer is 2 to 30% of the weight of the core, preferably 2 to 20%, more preferably 2 to 10%; preferably, the weight percentage of the adhesive is 2 to 30% of the core weight. 10 to 95% of the weight of the modified layer, preferably 20 to 85%, more preferably 30 to 75%; preferably, the weight percentage of the flavoring agent is 0.01 to 10% of the weight of the modified layer, preferably 0.02-8%, more preferably 0.03-5%; preferably, the weight percentage of the pH adjuster is 0.5-25%, preferably 1-20%, more preferably 2-15% of the weight of the modified layer. ; Preferably, the weight percentage of the anti-adhesive agent is 5 to 70% of the weight of the modified layer, preferably 10 to 60%, more preferably 15 to 50%; Preferably, the weight percentage of the flavoring agent It is 0.01-10% by weight of the modification layer, preferably 0.02-8%, more preferably 0.03-5%, more preferably 2-4%.
  9. 如权利要求7或8所述方法,其中所述填充剂为蔗糖、乳糖、葡萄糖、淀粉、微晶纤维素、甘露醇、磷酸二氢钙、氯化钠中的一种或多种;优选地为淀粉、微晶纤维素、乳糖、甘露醇中的一种或多种;The method according to claim 7 or 8, wherein the filler is one or more of sucrose, lactose, glucose, starch, microcrystalline cellulose, mannitol, calcium dihydrogen phosphate, and sodium chloride; preferably It is one or more of starch, microcrystalline cellulose, lactose, and mannitol;
    优选地,所述粘合剂为预胶化淀粉、羟丙甲基纤维素、聚维酮、聚乙烯醇、丙烯酸树脂、羧甲基纤维素纳中的一种或多种;Preferably, the binder is one or more of pregelatinized starch, hydroxypropyl methylcellulose, povidone, polyvinyl alcohol, acrylic resin, and carboxymethylcellulose sodium;
    优选地,所述润滑剂为硬脂酸镁、滑石粉、硬脂酸钙、硬脂酸锌、山嵛酸甘油酯中的一种或多种;Preferably, the lubricant is one or more of magnesium stearate, talc, calcium stearate, zinc stearate, and glyceryl behenate;
    优选地,所述助流剂为胶态二氧化硅、十二烷基硫酸钠中的一种或多种;Preferably, the glidant is one or more of colloidal silica and sodium lauryl sulfate;
    优选地,所述增塑剂为甘油、丙二醇、聚乙二醇、枸橼酸三乙酯、醋酸甘油酯、邻苯二甲酸二乙酯、枸橼酸三丁酯、葵二酸二丁酯中的一种或多种;Preferably, the plasticizer is glycerin, propylene glycol, polyethylene glycol, triethyl citrate, glyceryl acetate, diethyl phthalate, tributyl citrate, and dibutyl subebate. one or more of;
    优选地,所述致孔剂为聚乙二醇类、聚维酮、蔗糖、乳糖、盐类、羟丙甲纤维素、羟丙纤维素、左乙拉西坦、滑石粉、硬脂酸镁、二氧化钛中的一种或多种;Preferably, the porogen is polyethylene glycol, povidone, sucrose, lactose, salts, hypromellose, hydroxypropylcellulose, levetiracetam, talc, magnesium stearate , one or more of titanium dioxide;
    优选地,所述缓释材料为丙烯酸树脂、乙基纤维素、醋酸纤维素、邻苯二甲酸羟丙甲纤维素酯、聚醋酸乙烯苯二甲酸酯、琥珀酸醋酸羟丙甲纤维素中的一种或多种;Preferably, the sustained-release material is acrylic resin, ethyl cellulose, cellulose acetate, hypromellose phthalate, polyvinyl acetate phthalate, or hypromellose acetate succinate. one or more;
    优选地,所述粘合剂为预胶化淀粉、羟丙甲基纤维素、聚维酮、聚乙烯醇、丙烯酸树脂、羧甲基纤维素纳中的一种或多种;Preferably, the binder is one or more of pregelatinized starch, hydroxypropyl methylcellulose, povidone, polyvinyl alcohol, acrylic resin, and carboxymethylcellulose sodium;
    优选地,所述矫味剂为蔗糖、阿斯巴甜、三氯蔗糖、甜菊素、糖精钠、葡萄糖、果糖、乳糖、甘露醇、乳酸、枸橼酸、苹果酸、酒石酸、琥珀酸、醋酸中的一种或多种;Preferably, the flavoring agent is sucrose, aspartame, sucralose, stevia, sodium saccharin, glucose, fructose, lactose, mannitol, lactic acid, citric acid, malic acid, tartaric acid, succinic acid, acetic acid one or more of;
    优选地,所述pH调节剂为乳酸、枸橼酸、苹果酸、酒石酸、琥珀酸、醋酸中的一种或多种;Preferably, the pH adjuster is one or more of lactic acid, citric acid, malic acid, tartaric acid, succinic acid, and acetic acid;
    优选地,所述抗粘剂为滑石粉、二氧化钛、硬脂酸镁、硬脂酸钙、硬脂酸锌中的一种或多种;Preferably, the anti-sticking agent is one or more of talc, titanium dioxide, magnesium stearate, calcium stearate, and zinc stearate;
    优选地,所述香精为苹果香精、橘子香精、柠檬香精、香草香精、草莓香精中的一种或多种,或者其它药品或食品领域可用的香精。Preferably, the flavor is one or more of apple flavor, orange flavor, lemon flavor, vanilla flavor, strawberry flavor, or other flavors available in the pharmaceutical or food fields.
  10. 如权利要求7所述的方法,其中步骤(6)中得到的所述修饰层溶于水后的pH为1.0~8.0,优选为1.5~7.0,更优选为2.0~6.0。The method of claim 7, wherein the pH of the modified layer obtained in step (6) after being dissolved in water is 1.0 to 8.0, preferably 1.5 to 7.0, and more preferably 2.0 to 6.0.
  11. 如权利要求7所述的方法,其中将步骤(6)中得到的左乙拉西坦缓释制剂制备为胶囊剂、颗粒剂或干混悬剂。The method of claim 7, wherein the levetiracetam sustained-release preparation obtained in step (6) is prepared into a capsule, granule or dry suspension.
  12. 如权利要求7所述方法,其包括:The method of claim 7, comprising:
    (1)含有左乙拉西坦的核芯:将处方量的左乙拉西坦与填充剂、粘合剂和助流剂于制粒机中混合均匀,加入纯化水,制得湿颗粒。将上述湿颗粒加入挤出滚圆机内,选择筛孔0.4~1.2mm的筛网,设定挤出转速30±10rpm,滚圆转速500±100rpm、滚圆后将湿丸芯加入流化床中干燥,干燥后丸芯过筛,选择0.3~1.5mm之间微丸,作为核芯;(1) Core containing levetiracetam: Mix the prescribed amount of levetiracetam with the filler, binder and glidant in a granulator, then add purified water to prepare wet granules. Add the above wet granules into the extrusion and spheronization machine, select a screen with mesh openings of 0.4~1.2mm, set the extrusion speed to 30±10rpm, and the spheronization speed to 500±100rpm. After spheronization, add the wet pellet core to the fluidized bed for drying. After drying, the pellet core is sieved, and pellets between 0.3 and 1.5 mm are selected as the core;
    (2)制备缓释层包衣液:将处方量的缓释材料、致孔剂、增塑剂溶于乙醇溶液中,制成缓释包衣液;(2) Prepare the sustained-release layer coating liquid: Dissolve the prescribed amount of sustained-release materials, porogens, and plasticizers in the ethanol solution to prepare a sustained-release coating liquid;
    (3)制备缓释单元体:将步骤(1)得到的含有左乙拉西坦的核芯,放于流化床内,设定以下参数,进风温度40±5℃,物料温度30±3℃,喷速12±3g/min,雾化压力1.5±0.2bar,风量70±20m 3/h。将包衣液经可雾化的喷枪喷入,即得缓释单元体; (3) Prepare the sustained-release unit body: Place the core containing levetiracetam obtained in step (1) into the fluidized bed, and set the following parameters: the inlet air temperature is 40±5°C, and the material temperature is 30± 3℃, spray speed 12±3g/min, atomization pressure 1.5±0.2bar, air volume 70±20m 3 /h. Spray the coating liquid through an atomizing spray gun to obtain a sustained-release unit;
    (4)制备修饰层包衣液:将修饰层中处方量的粘合剂、矫味剂、pH调节剂酸加入纯化水中,搅拌至溶解,加入抗粘剂分散均匀,制得修饰层包衣液;(4) Prepare the coating liquid for the modified layer: Add the prescribed amount of adhesive, flavoring agent, and pH regulator acid in the modified layer into purified water, stir until dissolved, add anti-sticking agent and disperse evenly to prepare the modified layer coating. liquid;
    (5)制备经修饰的单元体:将步骤(3)得到的缓释单元体,至于流化床放于流化床内,设定以下参数,进风温度50±5℃,物料温度35±3℃,喷速14±3g/min,雾化压力1.5±0.2bar,风量80±20m3/h。,即得经修饰的单元体;(5) Prepare the modified unit: Place the sustained-release unit obtained in step (3) into the fluidized bed and set the following parameters: the inlet air temperature is 50±5°C and the material temperature is 35± 3℃, spray speed 14±3g/min, atomization pressure 1.5±0.2bar, air volume 80±20m3/h. , that is, the modified unit body is obtained;
    (6)制备缓释制剂:将步骤(5)得到的单元体,与少量滑石粉混合后,装入胶囊或药用复合袋内,即制成左乙拉西坦缓释制剂。(6) Preparation of sustained-release preparation: Mix the unit obtained in step (5) with a small amount of talc powder and put it into a capsule or pharmaceutical composite bag to prepare a levetiracetam sustained-release preparation.
  13. 权利要求1-6中任一项所述的左乙拉西坦缓释制剂在制备抗癫痫药物中的用途。Use of the levetiracetam sustained-release preparation according to any one of claims 1 to 6 in the preparation of anti-epileptic drugs.
PCT/CN2022/109070 2022-07-29 2022-07-29 Levetiracetam sustained-release formulation and preparation method therefor WO2024021050A1 (en)

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CN101601663A (en) * 2009-03-10 2009-12-16 无锡鼎福药业有限公司 Multi-unit sustained-release preparation of levetiracetam and preparation method thereof
CN101647789A (en) * 2009-09-01 2010-02-17 天津药物研究院药业有限责任公司 Levetiracetam slow release pellet capsule preparation and preparation method thereof
CN104352446A (en) * 2014-11-21 2015-02-18 哈尔滨圣吉药业股份有限公司 Levetiracetam sustained release pellets and preparation method thereof
CN106619575A (en) * 2017-02-27 2017-05-10 佛山市弘泰药物研发有限公司 Levetiracetam sustained-release capsule and preparing method thereof
CN106890161A (en) * 2017-04-13 2017-06-27 深圳市泛谷药业股份有限公司 A kind of levetiracetam slow release capsule and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101601663A (en) * 2009-03-10 2009-12-16 无锡鼎福药业有限公司 Multi-unit sustained-release preparation of levetiracetam and preparation method thereof
CN101647789A (en) * 2009-09-01 2010-02-17 天津药物研究院药业有限责任公司 Levetiracetam slow release pellet capsule preparation and preparation method thereof
CN104352446A (en) * 2014-11-21 2015-02-18 哈尔滨圣吉药业股份有限公司 Levetiracetam sustained release pellets and preparation method thereof
CN106619575A (en) * 2017-02-27 2017-05-10 佛山市弘泰药物研发有限公司 Levetiracetam sustained-release capsule and preparing method thereof
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