WO2024019123A1 - Method for dry etching carbon atom-containing film - Google Patents

Method for dry etching carbon atom-containing film Download PDF

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WO2024019123A1
WO2024019123A1 PCT/JP2023/026645 JP2023026645W WO2024019123A1 WO 2024019123 A1 WO2024019123 A1 WO 2024019123A1 JP 2023026645 W JP2023026645 W JP 2023026645W WO 2024019123 A1 WO2024019123 A1 WO 2024019123A1
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carbon atom
containing film
etching
mask
opening
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PCT/JP2023/026645
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French (fr)
Japanese (ja)
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勝 堀
健治 石川
ティ トゥイ ガー グエン
優太 青木
修司 津野
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住友精化株式会社
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/302Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
    • H01L21/306Chemical or electrical treatment, e.g. electrolytic etching
    • H01L21/3065Plasma etching; Reactive-ion etching

Definitions

  • the present disclosure relates to a method of dry etching a film containing carbon atoms.
  • Patent Document 1 has room for improvement in that when dry etching the carbonaceous layer, the carbonaceous layer is anisotropically etched preferentially over the mask placed on the carbonaceous layer. It had Here, if the etching rate for the mask placed on the carbonaceous layer is higher than the etching rate for the carbonaceous layer, it may be possible to increase the thickness of the mask. However, in that case, there was a risk that the mask would collapse due to etching.
  • An object of the present invention is to provide a method for dry etching a carbon atom-containing film.
  • the inventors of the present disclosure have arranged a mask containing an oxygen-containing material as a mask disposed on a carbon atom-containing film, and while setting the opening width of the mask to a specific range, the oxygen content during etching of the carbon atom-containing film is By changing the gas added to carbonyl sulfide from sulfur dioxide, we surprisingly found that the above problems could be solved, leading to the present disclosure.
  • one aspect of the present disclosure is a dry etching method for a carbon atom-containing film, the method comprising etching a carbon atom-containing film with an etching gas, the method comprising using a mixed gas containing at least oxygen and sulfur dioxide as a carbon atom-containing film.
  • the carbon atom-containing film when dry etching a carbon atom-containing film, is preferentially etched anisotropically over a mask placed on the carbon atom-containing film. Can be done.
  • the width of the first opening of the mask may be 40 to 150 nm.
  • the shape of the first opening may be a trench or a hole.
  • the carbon atom-containing film may include amorphous carbon.
  • the oxygen-containing material included in the mask may be silicon dioxide.
  • the thickness of the carbon atom-containing film may be 0.1 ⁇ m or more.
  • the thickness of the carbon atom-containing film may be 10.0 ⁇ m or less.
  • the thickness of the mask may be 0.01 times or more the thickness of the carbon atom-containing film.
  • the thickness of the mask may be 0.5 times or less the thickness of the carbon atom-containing film.
  • the content of the sulfur dioxide in the total volume of the sulfur dioxide and the oxygen may be 20 to 40% by volume.
  • the carbon atom-containing film when dry etching a carbon atom-containing film, can be anisotropically etched preferentially over a mask placed on the carbon atom-containing film.
  • a dry etching method is provided.
  • FIG. 2 is a cross-sectional view showing an example of a structure before an etching step in the dry etching method for a carbon atom-containing film according to the present disclosure.
  • FIG. 2 is a schematic diagram showing an etching chamber in which the structure of FIG. 1 is placed.
  • FIG. 2 is a cross-sectional view showing an example of a structure after an etching step of the dry etching method for a carbon atom-containing film according to the present disclosure.
  • 4 is a partially enlarged view of the mask and carbon atom-containing film of FIG. 3.
  • FIG. 3 is a graph showing the results of plotting the etching selectivity against the trench design width of the mask in Examples 1 to 3 and Comparative Examples 1 to 3.
  • FIG. 1 is a cross-sectional view showing an example of a structure before the etching process of the dry etching method for a carbon atom-containing film of the present disclosure
  • FIG. 2 is a schematic diagram showing an etching chamber in which the structure shown in FIG. 1 is arranged.
  • 3 is a cross-sectional view showing an example of a structure after the etching process of the dry etching method for a carbon atom-containing film of the present disclosure
  • FIG. 4 is a partially enlarged view of the carbon atom-containing film in FIG.
  • the method of dry etching a carbon atom-containing film is a method of etching a carbon atom-containing film 20 containing carbon atoms with an etching gas, in which a mixed gas G containing at least oxygen and sulfur dioxide is applied to the carbon atom-containing film 20. , and a step of introducing a mixed gas into the etching chamber 1 in which the structure 100 including the mask 30 having the first opening 31 is arranged, and converting the mixed gas G into plasma in the etching chamber 1 to generate plasma gas. , and an etching step of etching the carbon atom-containing film 20 of the structure 100 using this plasma gas to form the second opening 21 (see FIGS. 1 to 3).
  • the mask 30 includes an oxygen-containing material, and the width L1 of the first opening 31 of the mask 30 is 10 to 150 nm.
  • the mask 30 placed on the carbon atom-containing film 20 during etching includes an oxygen-containing material, and the width L1 of the first opening 31 of the mask 30 is specified.
  • the structure 100 includes a carbon atom-containing film 20 containing carbon atoms, and a mask 30 having a first opening 31.
  • the structure 100 may further include a support 10 that supports the carbon atom-containing film 20, as shown in FIG. In this case, the carbon atom-containing film 20 is placed between the mask 30 and the support 10. Further, the structure 100 may further include an intermediate film (not shown) between the support body 10 and the carbon atom-containing film 20.
  • the support body 10 is not particularly limited as long as it is a member that supports the carbon atom-containing film 20, examples of the material constituting the support body 10 include silicon, germanium, and the like. Among them, silicon is preferred. In this case, since the bandgap is wide, durability under high pressure is further improved.
  • the thickness of the support 10 is not particularly limited, but may be 254 ⁇ m or more, or 520 ⁇ m or more. When the thickness of the support 10 is 254 ⁇ m or more, the mechanical strength is further improved. Moreover, the thickness of the support body 10 may be 795 ⁇ m or less, or may be 725 ⁇ m or less. When the thickness of the support 10 is 795 ⁇ m or less, the structure 100 can be easily cut into wafers of a predetermined size.
  • intermediate film examples include silica (SiO 2 ), silicon nitride (Si 3 N 4 ), amorphous silicon (a:Si), and polycrystalline silicon (poly:Si).
  • the carbon atom-containing film 20 is not particularly limited as long as it contains carbon atoms.
  • the carbon atom-containing film 20 may be an inorganic carbon film such as amorphous carbon, or may be an organic polymer film such as a resist film or a polyimide film.
  • the etching selectivity i.e., the ratio of the etching speed Vc of the carbon atom-containing film to the etching speed Vm of the mask
  • the etching selectivity is increased when transferring the pattern to the carbon atom-containing film 20. Can be done.
  • the thickness of the carbon atom-containing film 20 is not particularly limited, but may be 0.1 ⁇ m or more, or 0.5 ⁇ m or more. When the thickness of the carbon atom-containing film 20 is 0.1 ⁇ m or more, if an intermediate film is laminated as a layer to be etched under the carbon atom-containing film 20, the carbon atom-containing film 20 can act as a mask for the layer to be etched. It becomes possible to demonstrate the functions of Further, the thickness of the carbon atom-containing film 20 may be 10 ⁇ m or less, or 5 ⁇ m or less. When the thickness of the carbon atom-containing film 20 is 10 ⁇ m or less, the carbon atom-containing film 20 becomes difficult to collapse after etching.
  • the mask 30 has a first opening 31 that allows the etching gas to pass through and guide it to the carbon atom-containing film 20 .
  • the shape of the first opening 31 is not particularly limited, and may be a trench or a hole, for example.
  • Mask 30 includes an oxygen-containing material.
  • the etching rate for the mask 30 can be made relatively slower than the etching rate for the carbon atom-containing film 20, and when dry etching the carbon atom-containing film 20,
  • the carbon atom-containing film 20 can be anisotropically etched more preferentially than the mask 30.
  • the oxygen-containing material include silicon dioxide and silicon oxynitride. Among them, silicon dioxide is preferred from the viewpoint of economy.
  • the width L1 of the first opening 31 is a designed width of the first opening 31, and the width L1 of the first opening 31 is 10 to 150 nm.
  • the width L1 of the first opening 31 is 10 nm or more, the generated plasma can easily etch the carbon atom-containing film 20. Since the width L1 of the first opening 31 is 150 nm or less, when dry etching the carbon atom-containing film 20, the carbon atom-containing film 20 is given priority over the mask 30 disposed on the carbon atom-containing film 20. Can be anisotropically etched.
  • the width L1 of the first opening 31 may be 40 to 150 nm, 50 to 150 nm, or 60 to 100 nm.
  • the thickness of the mask 30 is not particularly limited, but may be 0.01 times or more, or 0.1 times or more, the thickness of the carbon atom-containing film 20. When the thickness of the mask 30 is 0.01 times or more the thickness of the carbon atom-containing film 20, anisotropic etching of the carbon atom-containing film becomes possible. Further, the thickness of the mask 30 may be 0.5 times or less, or 0.2 times or less, the thickness of the carbon atom-containing film 20. When the thickness of the mask 30 is 0.5 times or less than the thickness of the carbon atom-containing film 20, the carbon atom-containing film 20 becomes difficult to collapse after etching.
  • the etching chamber 1 is a container in which the carbon atom-containing film 20 is etched by a plasma gas in which a mixed gas G containing oxygen and sulfur dioxide is turned into plasma, and constitutes a part of an etching apparatus.
  • etching equipment include microwave ECR plasma etching equipment, capacitively coupled plasma (CCP) etching equipment, and inductively coupled plasma (ICP) etching equipment, but etching equipment is not limited to these. It's not something you can do.
  • Mixed gas G contains oxygen and sulfur dioxide.
  • the content of sulfur dioxide in the total volume of oxygen and sulfur dioxide is not particularly limited as long as it is larger than 0% by volume, but may be 20 to 40% by volume, or may be 25 to 35% by volume. .
  • the etching rate for the carbon atom-containing film 20 can be more effectively improved.
  • the flow rate of the mixed gas G when introduced into the etching chamber 1 may be 0.1 mL/min or more, 1 mL/min or more, or 10 mL/min or more.
  • the flow rate of the mixed gas G when introduced into the etching chamber 1 may be 10000 mL/min or less, 1000 mL/min or less, or 100 mL/min or less.
  • the degree of vacuum in the etching apparatus can be easily maintained at a low pressure.
  • the mixed gas G is turned into plasma in the etching chamber 1 to generate plasma gas, and the carbon atom-containing film 20 of the structure 100 is etched using this plasma gas to form the second opening 21. It is a process.
  • the structure 100 becomes a structure 200 through the etching process.
  • the pressure inside the etching chamber 1 during dry etching may be between 0.1 mTorr and 100 mTorr, and may also be between 0.1 mTorr and 100 mTorr. When the pressure inside the etching chamber 1 is between 0.1 mTorr and 100 mTorr, the pressure is low, so it becomes possible to perform excellent shape control on the second opening 21.
  • the antenna power is not particularly limited, but may be 50 to 1000 W, or 100 to 800 W. It may be 200 to 600W. By setting the antenna power to 50 to 1000 W, the carbon atom-containing film 20 can be etched at high speed and anisotropically.
  • ICP inductively coupled plasma
  • bias power When an inductively coupled plasma (ICP) etching device is used as the etching device, the bias power is not particularly limited, but may be 10 W or more, 25 W or more, 50 W or more. It may be. By setting the bias power to 10 W or more, it becomes easier to increase the aspect ratio of the second opening 21. Further, the bias power may be 500W or less, 300W or less, or 200W or less. By setting the bias power to 500 W or less, it becomes easier to appropriately control dry etching.
  • ICP inductively coupled plasma
  • the shape of the second opening 21 of the carbon atom-containing film 20 after etching is the same as the shape of the first opening 31. That is, when the first opening 31 is a trench, the second opening 21 is also a trench, and when the first opening 31 is a hole, the second opening 21 is also a hole.
  • the aspect ratio of the second opening 21 of the carbon atom-containing film 20 after etching is not particularly limited, but may be, for example, 0.1 to 60, 1 to 40, or 4 to 40. It may be 5 to 40, or 5 to 25.
  • the etching rate for the carbon atom-containing film 20 can be improved compared to the case where the carbon atom-containing film 20 is etched with a plasma gas of the mixed gas G containing oxygen and carbonyl sulfide. .
  • the aspect ratio is 0.1 or more, so that, for example, the carbon atom-containing film 20 is It becomes more effective as a mask.
  • the lower layer include silica (SiO 2 ), silicon nitride (Si 3 N 4 ), amorphous silicon (a:Si), and polycrystalline silicon (poly:Si).
  • the aspect ratio refers to the ratio (L2/L1) of the depth (L2) of the second opening 21 to the designed width (L1) of the first opening 31 in the cross section of the carbon atom-containing film 20.
  • the design width L1 of the first opening 31 refers to the length of the first opening 31 along the interface between the carbon atom-containing film 20 and the mask 30 in the cross section of the mask 30.
  • the cross section of the mask 30 is a cross section taken along a plane perpendicular to the longitudinal direction of the trench and along the thickness direction of the mask 30.
  • the depth of the second opening 21 is the length from the interface between the carbon atom-containing film 20 and the mask 30 to the bottom surface of the second opening 21 in the cross section of the carbon atom-containing film 20. 20 along the thickness direction.
  • Analytical instruments for confirming etching performance include SEM (scanning electron microscope) and TEM (transmission electron microscope), but analytical instruments are particularly limited as long as they are capable of confirming etching speed and occurrence of bowing. It's not a thing.
  • a method for dry etching a carbon atom-containing film which comprises etching a carbon atom-containing film with an etching gas, wherein a mixed gas containing at least oxygen and sulfur dioxide is etched into the carbon atom-containing film and the carbon atom-containing film. a step of introducing a mixed gas into an etching chamber in which a structure including a mask having one opening is placed; a step of introducing a mixed gas into an etching chamber in which a structure including a mask having one opening; a plasma gas is generated by converting the mixed gas into plasma in the etching chamber; and the plasma gas is used in the etching process.
  • [4] The method of dry etching a carbon atom-containing film according to any one of [1] to [3], wherein the carbon atom-containing film contains amorphous carbon.
  • [5] The method for dry etching a carbon atom-containing film according to any one of [1] to [4], wherein the oxygen-containing material contained in the mask is silicon dioxide.
  • [6] The method for dry etching a carbon atom-containing film according to any one of [1] to [5], wherein the thickness of the carbon atom-containing film is 0.1 ⁇ m or more.
  • Example 1 First, a laminate consisting of a Si substrate as a support and an amorphous carbon film (thickness: about 2400 nm) as a carbon atom-containing film was prepared. Then, on the amorphous carbon film of this laminate, a mask pattern as a first opening is formed by lithography, and a silicon dioxide film having a silicon film as an underlying layer (total thickness of silicon film and silicon dioxide film: approx. 350 nm) was placed as a mask, and a 20 mm square structure was prepared (see FIG. 1).
  • the mask pattern of the mask is a trench pattern
  • the trench design width (design width of the first opening) L1 is 60 nm
  • the mask design width (width of the actual part of the mask other than the first opening) W is 240 nm.
  • ICP inductively coupled plasma
  • dry etching of the amorphous carbon film was performed as follows. That is, the vacuum pressure in the etching chamber was set to 3.8 mTorr, the antenna power was set to 400 W, and the bias power was set to 100 W, and a mixed gas was introduced into the etching chamber at a flow rate of 50 mL/min to generate plasma gas as an etching gas. The amorphous carbon film was dry etched using this plasma gas to form a trench pattern as a second opening in the amorphous carbon film. In this way, dry etching of the carbon atom-containing film was completed.
  • the mixed gas is composed of a mixed gas of oxygen and sulfur dioxide
  • the etching time is 20 minutes
  • the content of sulfur dioxide in the total volume of oxygen and sulfur dioxide is 30% by volume (the content of oxygen is 70% by volume).
  • the cross section of the amorphous carbon film was observed using a SEM (product name "SU8230", manufactured by Hitachi High-Tech Corporation), and the etching depth (L2) of the trench pattern formed in the amorphous carbon film was confirmed.
  • the length L2 was 1706 nm
  • the etching rate Vc of the carbon film was 85 nm/min as shown in Table 1.
  • the depth was 179 nm
  • the etching rate Vm of the mask was 8. It was 7 nm/min.
  • Example 1 Dry etching of the amorphous carbon film was performed in the same manner as in Example 1 except that the mixed gas was as shown in Table 1. Then, the etching rates of the carbon atom-containing film and the mask were calculated. The results are shown in Table 1. As shown in Table 1, the etching rate Vc of the carbon atom-containing film was 74 nm/min, the etching rate Vm of the mask was 11.4 nm/min, and the etching selectivity (Vc/Vm) was 6.
  • Example 2 Dry etching of the amorphous carbon film was performed in the same manner as in Example 1 except that the trench design width L1 and the mask design width W of the mask were as shown in Table 2. Then, the etching rates of the carbon atom-containing film and the mask were calculated. The results are shown in Table 2. As shown in Table 2, the etching rate Vc of the carbon atom-containing film was 105 nm/min, the etching rate Vm of the mask was 7.4 nm/min, and the etching selectivity (Vc/Vm) was 14.
  • Example 3 Dry etching of the amorphous carbon film was performed in the same manner as in Example 1 except that the trench design width L1 and the mask design width W of the mask were as shown in Table 2. Then, the etching rates of the carbon atom-containing film and the mask were calculated. The results are shown in Table 3. As shown in Table 3, the etching rate Vc of the carbon atom-containing film was 116 nm/min, the etching rate Vm of the mask was 5.4 nm/min, and the etching selectivity (Vc/Vm) was 21.
  • Example 3 Dry etching of the amorphous carbon film was performed in the same manner as in Example 3 except that the mixed gas was as shown in Table 3. Then, the etching rates of the carbon atom-containing film and the mask were calculated. The results are shown in Table 3. As shown in Table 3, the etching rate Vc of the carbon atom-containing film was 98 nm/min, the etching rate Vm of the mask was 6.5 nm/min, and the etching selectivity (Vc/Vm) was 15.

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Abstract

The present invention provides a method for dry etching a carbon atom-containing film, wherein a carbon atom-containing film that contains carbon atoms is etched by means of an etching gas. This method comprises: a mixed gas introduction step in which a mixed gas that contains oxygen and sulfur dioxide is introduced into an etching chamber in which a structure that is provided with a carbon atom-containing film and a mask that has a first opening is arranged; and an etching step in which a plasma gas is generated by changing the mixed gas into a plasma within the etching chamber, and the carbon atom-containing film of the structure is etched using the plasma gas as an etching gas, thereby forming a second opening. The mask contains an oxygen-containing material; and the width of the first opening of the mask is 10 nm to 150 nm.

Description

炭素原子含有膜のドライエッチング方法Dry etching method for carbon atom-containing film
 本開示は、炭素原子含有膜のドライエッチング方法に関する。 The present disclosure relates to a method of dry etching a film containing carbon atoms.
 半導体集積回路においては、素子の微細化および積層化が進んでおり、半導体集積回路の製造には、被エッチング膜をパターニングするためにフォトレジストなどのマスクを用いて、被エッチング膜に、開口が小さくアスペクト比の大きい深いホールやトレンチを高精度かつ高速に加工する技術が求められている。
 このような技術として、例えば特許文献1に記載の方法が知られている。同公報では、酸素に硫化カルボニルを添加した混合ガスのプラズマガスを、炭素を含む炭素質層のエッチングガスとして用いることで、加工精度が向上することが報告されている。
In semiconductor integrated circuits, the miniaturization and lamination of elements are progressing, and in the manufacture of semiconductor integrated circuits, a mask such as a photoresist is used to pattern the film to be etched, and openings are created in the film to be etched. There is a need for technology that can process small, deep holes and trenches with large aspect ratios with high precision and high speed.
As such a technique, for example, the method described in Patent Document 1 is known. The publication reports that processing accuracy is improved by using a plasma gas, which is a mixed gas of oxygen and carbonyl sulfide, as an etching gas for a carbonaceous layer containing carbon.
特開2009-200459号公報Japanese Patent Application Publication No. 2009-200459
 しかしながら、上記特許文献1に記載の方法は、炭素質層をドライエッチングする際、炭素質層上に配置されるマスクよりも、炭素質層を優先的に異方性エッチングする点で改善の余地を有していた。ここで、炭素質層上に配置されるマスクに対するエッチング速度が、炭素質層に対するエッチング速度よりも大きい場合、マスクの厚みを増加させればよいとも考えられる。しかし、その場合、エッチングによるマスク倒れが発生してしまう恐れがあった。 However, the method described in Patent Document 1 has room for improvement in that when dry etching the carbonaceous layer, the carbonaceous layer is anisotropically etched preferentially over the mask placed on the carbonaceous layer. It had Here, if the etching rate for the mask placed on the carbonaceous layer is higher than the etching rate for the carbonaceous layer, it may be possible to increase the thickness of the mask. However, in that case, there was a risk that the mask would collapse due to etching.
 本開示は、上記課題に鑑みてなされたものであり、炭素原子含有膜をドライエッチングする際、炭素原子含有膜上に配置されるマスクよりも、炭素原子含有膜を優先的に異方性エッチングすることができる炭素原子含有膜のドライエッチング方法を提供することを目的とする。 The present disclosure has been made in view of the above problems, and when dry etching a carbon atom-containing film, the carbon atom-containing film is anisotropically etched preferentially over a mask placed on the carbon atom-containing film. An object of the present invention is to provide a method for dry etching a carbon atom-containing film.
 本開示の発明者らは、炭素原子含有膜上に配置されるマスクとして、酸素含有材料を含むマスクを配置し、マスクの開口幅を特定の範囲にしつつ、炭素原子含有膜のエッチング時の酸素への添加ガスを、硫化カルボニルから二酸化硫黄にすることで、意外にも上記課題を解決し得ることを見出し、本開示に至った。 The inventors of the present disclosure have arranged a mask containing an oxygen-containing material as a mask disposed on a carbon atom-containing film, and while setting the opening width of the mask to a specific range, the oxygen content during etching of the carbon atom-containing film is By changing the gas added to carbonyl sulfide from sulfur dioxide, we surprisingly found that the above problems could be solved, leading to the present disclosure.
 すなわち、本開示の一側面は、炭素原子を含有する炭素原子含有膜をエッチングガスによりエッチングする炭素原子含有膜のドライエッチング方法であって、少なくとも酸素及び二酸化硫黄を含む混合ガスを、上記炭素原子含有膜、および、第1開口部を有するマスク、を備える構造体が配置されたエッチングチャンバーに導入する混合ガス導入工程と、上記混合ガスを上記エッチングチャンバー内でプラズマ化してプラズマガスを発生させ、このプラズマガスを上記エッチングガスとして用いて、上記構造体の上記炭素原子含有膜をエッチングして第2開口部を形成するエッチング工程とを含み、上記混合ガス導入工程において、上記マスクが酸素含有材料を含み、上記マスクの上記第1開口部の幅が10~150nmである、炭素原子含有膜のドライエッチング方法を提供する。 That is, one aspect of the present disclosure is a dry etching method for a carbon atom-containing film, the method comprising etching a carbon atom-containing film with an etching gas, the method comprising using a mixed gas containing at least oxygen and sulfur dioxide as a carbon atom-containing film. a step of introducing a mixed gas into an etching chamber in which a structure including a containing film and a mask having a first opening is arranged, and generating plasma gas by converting the mixed gas into plasma in the etching chamber, an etching step of etching the carbon atom-containing film of the structure to form a second opening using the plasma gas as the etching gas, and in the mixed gas introduction step, the mask is made of an oxygen-containing material. , wherein the width of the first opening of the mask is 10 to 150 nm.
 上記炭素原子含有膜のドライエッチング方法によれば、炭素原子含有膜をドライエッチングする際、炭素原子含有膜上に配置されるマスクよりも、炭素原子含有膜を優先的に異方性エッチングすることができる。 According to the above dry etching method for a carbon atom-containing film, when dry etching a carbon atom-containing film, the carbon atom-containing film is preferentially etched anisotropically over a mask placed on the carbon atom-containing film. Can be done.
 上記マスクの第1開口部の幅は40~150nmであってよい。 The width of the first opening of the mask may be 40 to 150 nm.
 上記第1開口部の形状は、トレンチまたはホールであってよい。 The shape of the first opening may be a trench or a hole.
 上記炭素原子含有膜はアモルファスカーボンを含んでもよい。 The carbon atom-containing film may include amorphous carbon.
 上記マスクに含まれる上記酸素含有材料は二酸化珪素であってよい。
 上記炭素原子含有膜の厚さは、0.1μm以上であってよい。
 上記炭素原子含有膜の厚さは、10.0μm以下であってよい。
 上記マスクの厚さは、上記炭素原子含有膜の厚さの0.01倍以上であってよい。
 上記マスクの厚さは、上記炭素原子含有膜の厚さの0.5倍以下であってよい。
The oxygen-containing material included in the mask may be silicon dioxide.
The thickness of the carbon atom-containing film may be 0.1 μm or more.
The thickness of the carbon atom-containing film may be 10.0 μm or less.
The thickness of the mask may be 0.01 times or more the thickness of the carbon atom-containing film.
The thickness of the mask may be 0.5 times or less the thickness of the carbon atom-containing film.
 上記混合ガスにおいて、上記二酸化硫黄及び上記酸素の合計体積中の上記二酸化硫黄の含有率が20~40体積%であってよい。 In the mixed gas, the content of the sulfur dioxide in the total volume of the sulfur dioxide and the oxygen may be 20 to 40% by volume.
 本開示によれば、炭素原子含有膜をドライエッチングする際、炭素原子含有膜上に配置されるマスクよりも、炭素原子含有膜を優先的に異方性エッチングすることができる炭素原子含有膜のドライエッチング方法が提供される。 According to the present disclosure, when dry etching a carbon atom-containing film, the carbon atom-containing film can be anisotropically etched preferentially over a mask placed on the carbon atom-containing film. A dry etching method is provided.
本開示の炭素原子含有膜のドライエッチング方法のエッチング工程前の構造体の一例を示す断面図である。FIG. 2 is a cross-sectional view showing an example of a structure before an etching step in the dry etching method for a carbon atom-containing film according to the present disclosure. 図1の構造体が配置されたエッチングチャンバーを示す概略図である。FIG. 2 is a schematic diagram showing an etching chamber in which the structure of FIG. 1 is placed. 本開示の炭素原子含有膜のドライエッチング方法のエッチング工程後の構造体の一例を示す断面図である。FIG. 2 is a cross-sectional view showing an example of a structure after an etching step of the dry etching method for a carbon atom-containing film according to the present disclosure. 図3のマスク及び炭素原子含有膜の部分拡大図である。4 is a partially enlarged view of the mask and carbon atom-containing film of FIG. 3. FIG. 実施例1~3及び比較例1~3における、マスクのトレンチ設計幅に対してエッチング選択比をプロットした結果を示すグラフである。3 is a graph showing the results of plotting the etching selectivity against the trench design width of the mask in Examples 1 to 3 and Comparative Examples 1 to 3.
 以下、本開示の炭素原子含有膜のドライエッチング方法の実施形態について図1~図4を参照しながら詳細に説明する。ただし、本開示は以下の実施形態に限定されるものではない。 Hereinafter, embodiments of the method of dry etching a carbon atom-containing film of the present disclosure will be described in detail with reference to FIGS. 1 to 4. However, the present disclosure is not limited to the following embodiments.
 図1は、本開示の炭素原子含有膜のドライエッチング方法のエッチング工程前の構造体の一例を示す断面図、図2は、図1の構造体が配置されたエッチングチャンバーを示す概略図、図3は、本開示の炭素原子含有膜のドライエッチング方法のエッチング工程後の構造体の一例を示す断面図、図4は、図3の炭素原子含有膜の部分拡大図である。
 本開示の炭素原子含有膜のドライエッチング方法は、炭素原子を含有する炭素原子含有膜20をエッチングガスによりエッチングする方法であり、少なくとも酸素及び二酸化硫黄を含む混合ガスGを、炭素原子含有膜20、及び、第1開口部31を有するマスク30を備える構造体100が配置されたエッチングチャンバー1に導入する混合ガス導入工程と、混合ガスGをエッチングチャンバー1内でプラズマ化してプラズマガスを発生させ、このプラズマガスを用いて、構造体100の炭素原子含有膜20をエッチングして第2開口部21を形成するエッチング工程とを含む(図1~図3参照)。そして、混合ガス導入工程において、マスク30が酸素含有材料を含み、マスク30の第1開口部31の幅L1が10~150nmである。
FIG. 1 is a cross-sectional view showing an example of a structure before the etching process of the dry etching method for a carbon atom-containing film of the present disclosure, and FIG. 2 is a schematic diagram showing an etching chamber in which the structure shown in FIG. 1 is arranged. 3 is a cross-sectional view showing an example of a structure after the etching process of the dry etching method for a carbon atom-containing film of the present disclosure, and FIG. 4 is a partially enlarged view of the carbon atom-containing film in FIG.
The method of dry etching a carbon atom-containing film according to the present disclosure is a method of etching a carbon atom-containing film 20 containing carbon atoms with an etching gas, in which a mixed gas G containing at least oxygen and sulfur dioxide is applied to the carbon atom-containing film 20. , and a step of introducing a mixed gas into the etching chamber 1 in which the structure 100 including the mask 30 having the first opening 31 is arranged, and converting the mixed gas G into plasma in the etching chamber 1 to generate plasma gas. , and an etching step of etching the carbon atom-containing film 20 of the structure 100 using this plasma gas to form the second opening 21 (see FIGS. 1 to 3). In the mixed gas introduction step, the mask 30 includes an oxygen-containing material, and the width L1 of the first opening 31 of the mask 30 is 10 to 150 nm.
 上記炭素原子含有膜のドライエッチング方法によれば、エッチング時の炭素原子含有膜20上に配置されるマスク30を、酸素含有材料を含むものとし、マスク30の第1開口部31の幅L1を特定の範囲に設定しながら、酸素及び二酸化硫黄を含む混合ガスGのプラズマガスで炭素原子含有膜20をエッチングすることで、炭素原子含有膜20をドライエッチングする際、炭素原子含有膜20上に配置されるマスク30よりも、炭素原子含有膜20を優先的に異方性エッチングすることができる。 According to the above dry etching method for a carbon atom-containing film, the mask 30 placed on the carbon atom-containing film 20 during etching includes an oxygen-containing material, and the width L1 of the first opening 31 of the mask 30 is specified. By etching the carbon atom-containing film 20 with a plasma gas of a mixed gas G containing oxygen and sulfur dioxide while setting the carbon atom-containing film 20 in the range of The carbon atom-containing film 20 can be anisotropically etched preferentially than the mask 30 that is used.
 以下、上記混合ガス導入工程及びエッチング工程について詳細に説明する。 Hereinafter, the mixed gas introduction step and etching step will be described in detail.
<混合ガス導入工程>
 構造体100は、炭素原子を含有する炭素原子含有膜20、および、第1開口部31を有するマスク30を備える。構造体100は、図1に示すように、炭素原子含有膜20を支持する支持体10をさらに備えてもよい。この場合、炭素原子含有膜20は、マスク30と支持体10との間に配置される。また、構造体100は、支持体10と炭素原子含有膜20との間に中間膜(図示せず)をさらに備えてもよい。
<Mixed gas introduction process>
The structure 100 includes a carbon atom-containing film 20 containing carbon atoms, and a mask 30 having a first opening 31. The structure 100 may further include a support 10 that supports the carbon atom-containing film 20, as shown in FIG. In this case, the carbon atom-containing film 20 is placed between the mask 30 and the support 10. Further, the structure 100 may further include an intermediate film (not shown) between the support body 10 and the carbon atom-containing film 20.
(支持体)
 支持体10は、炭素原子含有膜20を支持する部材であれば特に制限されるものではないが、支持体10を構成する材料としては、例えばシリコン、ゲルマニウムなどが挙げられる。中でも、シリコンが好ましい。この場合、バンドギャップが広いため高圧下における耐久性がより向上する。
(Support)
Although the support body 10 is not particularly limited as long as it is a member that supports the carbon atom-containing film 20, examples of the material constituting the support body 10 include silicon, germanium, and the like. Among them, silicon is preferred. In this case, since the bandgap is wide, durability under high pressure is further improved.
 支持体10の厚さは、特に制限されるものではないが、254μm以上であってよく、520μm以上であってもよい。支持体10の厚さが254μm以上であると、機械的強度がより向上する。また、支持体10の厚さは、795μm以下であってよく、725μm以下であってもよい。支持体10の厚さが795μm以下であると、構造体100を所定サイズのウエハーにカットし易くなる。 The thickness of the support 10 is not particularly limited, but may be 254 μm or more, or 520 μm or more. When the thickness of the support 10 is 254 μm or more, the mechanical strength is further improved. Moreover, the thickness of the support body 10 may be 795 μm or less, or may be 725 μm or less. When the thickness of the support 10 is 795 μm or less, the structure 100 can be easily cut into wafers of a predetermined size.
(中間膜)
 中間その他の膜としては、シリカ(SiO)、窒化ケイ素(Si)、アモルファスシリコン(a:Si)や多結晶シリコン(poly:Si)などが挙げられる。
(intermediate film)
Examples of the intermediate and other films include silica (SiO 2 ), silicon nitride (Si 3 N 4 ), amorphous silicon (a:Si), and polycrystalline silicon (poly:Si).
(炭素原子含有膜)
 炭素原子含有膜20は、炭素原子を含有する膜であれば特に制限されるものではない。炭素原子含有膜20は、アモルファスカーボン等の無機系カーボン膜でよく、レジスト膜やポリイミド系膜等の有機高分子膜であってもよい。炭素原子含有膜20がアモルファスカーボンであると、炭素原子含有膜20にパターンを転写する際にエッチング選択比(すなわちマスクのエッチング速度Vmに対する炭素原子含有膜のエッチング速度Vcの比)を大きくすることができる。
(carbon atom-containing film)
The carbon atom-containing film 20 is not particularly limited as long as it contains carbon atoms. The carbon atom-containing film 20 may be an inorganic carbon film such as amorphous carbon, or may be an organic polymer film such as a resist film or a polyimide film. When the carbon atom-containing film 20 is amorphous carbon, the etching selectivity (i.e., the ratio of the etching speed Vc of the carbon atom-containing film to the etching speed Vm of the mask) is increased when transferring the pattern to the carbon atom-containing film 20. Can be done.
 炭素原子含有膜20の厚さは、特に制限されるものではないが、0.1μm以上であってよく、0.5μm以上であってもよい。炭素原子含有膜20の厚さが0.1μm以上であると、炭素原子含有膜20の下層に中間膜が被エッチング層として積層されていた場合、炭素原子含有膜20が被エッチング層のマスクとしての機能を示すことが可能となる。また、炭素原子含有膜20の厚さは、10μm以下であってよく、5μm以下であってもよい。炭素原子含有膜20の厚さが10μm以下であると、エッチング後の炭素原子含有膜20が倒れ難くなる。 The thickness of the carbon atom-containing film 20 is not particularly limited, but may be 0.1 μm or more, or 0.5 μm or more. When the thickness of the carbon atom-containing film 20 is 0.1 μm or more, if an intermediate film is laminated as a layer to be etched under the carbon atom-containing film 20, the carbon atom-containing film 20 can act as a mask for the layer to be etched. It becomes possible to demonstrate the functions of Further, the thickness of the carbon atom-containing film 20 may be 10 μm or less, or 5 μm or less. When the thickness of the carbon atom-containing film 20 is 10 μm or less, the carbon atom-containing film 20 becomes difficult to collapse after etching.
(マスク)
 マスク30は、エッチングガスを通過させて炭素原子含有膜20に導く第1開口部31を有する。第1開口部31の形状は特に制限されるものではなく、例えばトレンチでよく、ホールでもよい。マスク30は、酸素含有材料を含む。この場合、マスク30に対するエッチング速度を、炭素原子含有膜20に対するエッチング速度よりも相対的に遅くすることができ、炭素原子含有膜20をドライエッチングする際、炭素原子含有膜20上に配置されるマスク30よりも、炭素原子含有膜20を優先的に異方性エッチングすることができる。
 酸素含有材料としては、二酸化珪素、酸窒化珪素などが挙げられる。中でも、経済性の観点から、二酸化珪素が好ましい。
(mask)
The mask 30 has a first opening 31 that allows the etching gas to pass through and guide it to the carbon atom-containing film 20 . The shape of the first opening 31 is not particularly limited, and may be a trench or a hole, for example. Mask 30 includes an oxygen-containing material. In this case, the etching rate for the mask 30 can be made relatively slower than the etching rate for the carbon atom-containing film 20, and when dry etching the carbon atom-containing film 20, The carbon atom-containing film 20 can be anisotropically etched more preferentially than the mask 30.
Examples of the oxygen-containing material include silicon dioxide and silicon oxynitride. Among them, silicon dioxide is preferred from the viewpoint of economy.
 第1開口部31の幅L1とは、第1開口部31の設計幅であり、第1開口部31の幅L1は10~150nmである。第1開口部31の幅L1が10nm以上であることで、発生したプラズマが炭素原子含有膜20をエッチングし易くなる。第1開口部31の幅L1は150nm以下であることで、炭素原子含有膜20をドライエッチングする際、炭素原子含有膜20上に配置されるマスク30よりも、炭素原子含有膜20を優先的に異方性エッチングすることができる。
 第1開口部31の幅L1は、40~150nmでもよく、50~150nmでもよく、60~100nmでもよい。
The width L1 of the first opening 31 is a designed width of the first opening 31, and the width L1 of the first opening 31 is 10 to 150 nm. When the width L1 of the first opening 31 is 10 nm or more, the generated plasma can easily etch the carbon atom-containing film 20. Since the width L1 of the first opening 31 is 150 nm or less, when dry etching the carbon atom-containing film 20, the carbon atom-containing film 20 is given priority over the mask 30 disposed on the carbon atom-containing film 20. Can be anisotropically etched.
The width L1 of the first opening 31 may be 40 to 150 nm, 50 to 150 nm, or 60 to 100 nm.
 マスク30の厚さは、特に制限されるものではないが、炭素原子含有膜20の厚さの0.01倍以上であってよく、0.1倍以上であってもよい。マスク30の厚さが炭素原子含有膜20の厚さの0.01倍以上であると、炭素原子含有膜の異方性エッチングが可能となる。また、マスク30の厚さは、炭素原子含有膜20の厚さの0.5倍以下であってよく、0.2倍以下であってもよい。マスク30の厚さが炭素原子含有膜20の厚さの0.5倍以下であると、エッチング後において炭素原子含有膜20が倒れ難くなる。 The thickness of the mask 30 is not particularly limited, but may be 0.01 times or more, or 0.1 times or more, the thickness of the carbon atom-containing film 20. When the thickness of the mask 30 is 0.01 times or more the thickness of the carbon atom-containing film 20, anisotropic etching of the carbon atom-containing film becomes possible. Further, the thickness of the mask 30 may be 0.5 times or less, or 0.2 times or less, the thickness of the carbon atom-containing film 20. When the thickness of the mask 30 is 0.5 times or less than the thickness of the carbon atom-containing film 20, the carbon atom-containing film 20 becomes difficult to collapse after etching.
(エッチングチャンバー)
 エッチングチャンバー1は、酸素及び二酸化硫黄を含む混合ガスGがプラズマ化されるプラズマガスにより炭素原子含有膜20のエッチングが行われる容器であり、エッチング装置の一部を構成する。
 エッチング装置としては、マイクロ波ECRプラズマ方式のエッチング装置、容量結合型プラズマ方式(CCP)のエッチング装置、誘導結合型プラズマ方式(ICP)のエッチング装置などが挙げられるが、エッチング装置はこれらに限定されるものではない。
(Etching chamber)
The etching chamber 1 is a container in which the carbon atom-containing film 20 is etched by a plasma gas in which a mixed gas G containing oxygen and sulfur dioxide is turned into plasma, and constitutes a part of an etching apparatus.
Examples of etching equipment include microwave ECR plasma etching equipment, capacitively coupled plasma (CCP) etching equipment, and inductively coupled plasma (ICP) etching equipment, but etching equipment is not limited to these. It's not something you can do.
<混合ガス導入工程>
(混合ガス)
 混合ガスGは、酸素及び二酸化硫黄を含む。酸素及び二酸化硫黄の合計体積中の二酸化硫黄の含有率は0体積%より大きければ特に制限されるものではないが、20~40体積%であってよく、25~35体積%であってもよい。
 酸素及び二酸化硫黄の合計体積中の二酸化硫黄の含有率が20~40体積%の範囲内にあると、炭素原子含有膜20に対するエッチング速度をより効果的に向上させることができる。
<Mixed gas introduction process>
(mixed gas)
Mixed gas G contains oxygen and sulfur dioxide. The content of sulfur dioxide in the total volume of oxygen and sulfur dioxide is not particularly limited as long as it is larger than 0% by volume, but may be 20 to 40% by volume, or may be 25 to 35% by volume. .
When the content of sulfur dioxide in the total volume of oxygen and sulfur dioxide is within the range of 20 to 40% by volume, the etching rate for the carbon atom-containing film 20 can be more effectively improved.
 エッチングチャンバー1に導入する際の上記混合ガスGの流量は、0.1mL/min以上であってよく、1mL/min以上であってもよく、10mL/min以上であってもよい。混合ガスGの流量が0.1mL/min以上であると、炭素原子含有膜のエッチングに必要なイオンやラジカルを効率的に生成することが可能となる。
 エッチングチャンバー1に導入する際の上記混合ガスGの流量は、10000mL/min以下であってよく、1000mL/min以下であってもよく、100mL/min以下であってもよい。混合ガスGの流量が10000mL/min以下であると、エッチング装置の真空度を低圧で保持し易くなる。
The flow rate of the mixed gas G when introduced into the etching chamber 1 may be 0.1 mL/min or more, 1 mL/min or more, or 10 mL/min or more. When the flow rate of the mixed gas G is 0.1 mL/min or more, it becomes possible to efficiently generate ions and radicals necessary for etching the carbon atom-containing film.
The flow rate of the mixed gas G when introduced into the etching chamber 1 may be 10000 mL/min or less, 1000 mL/min or less, or 100 mL/min or less. When the flow rate of the mixed gas G is 10,000 mL/min or less, the degree of vacuum in the etching apparatus can be easily maintained at a low pressure.
<エッチング工程>
 エッチング工程は、混合ガスGをエッチングチャンバー1内でプラズマ化してプラズマガスを発生させ、このプラズマガスを用いて、構造体100の炭素原子含有膜20をエッチングして第2開口部21を形成する工程である。エッチング工程により構造体100は構造体200となる。
<Etching process>
In the etching process, the mixed gas G is turned into plasma in the etching chamber 1 to generate plasma gas, and the carbon atom-containing film 20 of the structure 100 is etched using this plasma gas to form the second opening 21. It is a process. The structure 100 becomes a structure 200 through the etching process.
(エッチングチャンバー内の圧力)
 ドライエッチングを行う際のエッチングチャンバー1内の圧力は、0.1mTorr~100Torrであってよく、0.1mTorr~100mTorrであってもよい。エッチングチャンバー1内の圧力が0.1mTorr~100mTorrであると、圧力が低いため、第2開口部21に対し優れた形状制御を行うことが可能となる。
(Pressure inside the etching chamber)
The pressure inside the etching chamber 1 during dry etching may be between 0.1 mTorr and 100 mTorr, and may also be between 0.1 mTorr and 100 mTorr. When the pressure inside the etching chamber 1 is between 0.1 mTorr and 100 mTorr, the pressure is low, so it becomes possible to perform excellent shape control on the second opening 21.
(アンテナ電力)
 エッチング装置として、誘導結合型プラズマ方式(ICP)のエッチング装置が用いられる場合、アンテナ電力は、特に制限されるものではないが、50~1000Wであってよく、100~800Wであってもよく、200~600Wであってもよい。アンテナ電力を50~1000Wとすることで、炭素原子含有膜20を高速かつ異方的にエッチングできる。
(antenna power)
When an inductively coupled plasma (ICP) etching device is used as the etching device, the antenna power is not particularly limited, but may be 50 to 1000 W, or 100 to 800 W. It may be 200 to 600W. By setting the antenna power to 50 to 1000 W, the carbon atom-containing film 20 can be etched at high speed and anisotropically.
(バイアス電力)
 エッチング装置として、誘導結合型プラズマ方式(ICP)のエッチング装置が用いられる場合、バイアス電力は、特に制限されるものではないが、10W以上であってよく、25W以上であってもよく、50W以上であってもよい。バイアス電力を10W以上とすることで、第2開口部21のアスペクト比を大きくしやすくなる。
 また、バイアス電力は、500W以下であってよく、300W以下であってもよく、200W以下であってもよい。バイアス電力を500W以下とすることで、ドライエッチングを適切に制御し易くなる。
(bias power)
When an inductively coupled plasma (ICP) etching device is used as the etching device, the bias power is not particularly limited, but may be 10 W or more, 25 W or more, 50 W or more. It may be. By setting the bias power to 10 W or more, it becomes easier to increase the aspect ratio of the second opening 21.
Further, the bias power may be 500W or less, 300W or less, or 200W or less. By setting the bias power to 500 W or less, it becomes easier to appropriately control dry etching.
(第2開口部)
 エッチング後の炭素原子含有膜20の第2開口部21の形状は、第1開口部31の形状と同一である。すなわち、第1開口部31がトレンチである場合には、第2開口部21もトレンチであり、第1開口部31がホールである場合には第2開口部21もホールである。
(Second opening)
The shape of the second opening 21 of the carbon atom-containing film 20 after etching is the same as the shape of the first opening 31. That is, when the first opening 31 is a trench, the second opening 21 is also a trench, and when the first opening 31 is a hole, the second opening 21 is also a hole.
 エッチング後の炭素原子含有膜20の第2開口部21のアスペクト比は特に制限されるものではないが、例えば0.1~60であってよく、1~40であってもよく、4~40であってもよく、5~40であってもよく、5~25であってもよい。
 アスペクト比が60以下であることで、酸素及び硫化カルボニルを含む混合ガスGのプラズマガスで炭素原子含有膜20をエッチングする場合に比べて、炭素原子含有膜20に対するエッチング速度を向上させることができる。なお、炭素原子含有膜20に対してマスク30と反対側に層(下層)が設けられている場合、アスペクト比が0.1以上であることで、例えば炭素原子含有膜20が下層のエッチング時にマスクとして効果を示し易くなる。下層としては、シリカ(SiO)、窒化ケイ素(Si)、アモルファスシリコン(a:Si)や多結晶シリコン(poly:Si)などが挙げられる。
The aspect ratio of the second opening 21 of the carbon atom-containing film 20 after etching is not particularly limited, but may be, for example, 0.1 to 60, 1 to 40, or 4 to 40. It may be 5 to 40, or 5 to 25.
When the aspect ratio is 60 or less, the etching rate for the carbon atom-containing film 20 can be improved compared to the case where the carbon atom-containing film 20 is etched with a plasma gas of the mixed gas G containing oxygen and carbonyl sulfide. . Note that when a layer (lower layer) is provided on the side opposite to the mask 30 with respect to the carbon atom-containing film 20, the aspect ratio is 0.1 or more, so that, for example, the carbon atom-containing film 20 is It becomes more effective as a mask. Examples of the lower layer include silica (SiO 2 ), silicon nitride (Si 3 N 4 ), amorphous silicon (a:Si), and polycrystalline silicon (poly:Si).
 ここで、アスペクト比とは、炭素原子含有膜20の断面において、第1開口部31の設計幅(L1)に対する第2開口部21の深さ(L2)の比(L2/L1)をいう(図4参照)。第1開口部31の設計幅L1は、マスク30の断面における炭素原子含有膜20とマスク30との界面に沿った第1開口部31の長さをいう。マスク30の第1開口部31がトレンチパターンである場合には、マスク30の断面は、トレンチの長手方向に直交しかつマスク30の厚さ方向に沿った面に沿った断面をいう。第2開口部21の深さとは、炭素原子含有膜20の断面において、炭素原子含有膜20とマスク30との界面から第2開口部21の底面までの長さであって、炭素原子含有膜20の厚さ方向に沿った長さをいう。 Here, the aspect ratio refers to the ratio (L2/L1) of the depth (L2) of the second opening 21 to the designed width (L1) of the first opening 31 in the cross section of the carbon atom-containing film 20. (See Figure 4). The design width L1 of the first opening 31 refers to the length of the first opening 31 along the interface between the carbon atom-containing film 20 and the mask 30 in the cross section of the mask 30. When the first opening 31 of the mask 30 is a trench pattern, the cross section of the mask 30 is a cross section taken along a plane perpendicular to the longitudinal direction of the trench and along the thickness direction of the mask 30. The depth of the second opening 21 is the length from the interface between the carbon atom-containing film 20 and the mask 30 to the bottom surface of the second opening 21 in the cross section of the carbon atom-containing film 20. 20 along the thickness direction.
 エッチング性能を確認する分析機器としては、SEM(走査電子顕微鏡)及びTEM(透過電子顕微鏡)が挙げられるが、分析機器は、エッチング速度やボーイングの発生状況を確認できる装置であれば特に限定されるものではない。 Analytical instruments for confirming etching performance include SEM (scanning electron microscope) and TEM (transmission electron microscope), but analytical instruments are particularly limited as long as they are capable of confirming etching speed and occurrence of bowing. It's not a thing.
 なお、本開示の要旨は以下のとおりである。
[1]炭素原子を含有する炭素原子含有膜をエッチングガスによりエッチングする炭素原子含有膜のドライエッチング方法であって、少なくとも酸素及び二酸化硫黄を含む混合ガスを、前記炭素原子含有膜、および、第1開口部を有するマスク、を備える構造体が配置されたエッチングチャンバーに導入する混合ガス導入工程と、前記混合ガスを前記エッチングチャンバー内でプラズマ化してプラズマガスを発生させ、このプラズマガスを前記エッチングガスとして用いて、前記構造体の前記炭素原子含有膜をエッチングして第2開口部を形成するエッチング工程とを含み、前記混合ガス導入工程において、前記マスクが酸素含有材料を含み、前記マスクの前記第1開口部の幅が10~150nmである、炭素原子含有膜のドライエッチング方法。
[2]前記マスクの前記第1開口部の幅が40~150nmである、[1]に記載の炭素原子含有膜のドライエッチング方法。
[3]前記第1開口部の形状がトレンチまたはホールである、[1]又は[2]に記載の炭素原子含有膜のドライエッチング方法。
[4]前記炭素原子含有膜がアモルファスカーボンを含む、[1]~[3]のいずれかに記載の炭素原子含有膜のドライエッチング方法。
[5]前記マスクに含まれる前記酸素含有材料が二酸化珪素である、[1]~[4]のいずれかに記載の炭素原子含有膜のドライエッチング方法。
[6]前記炭素原子含有膜の厚さが、0.1μm以上である、[1]~[5]のいずれかに記載の炭素原子含有膜のドライエッチング方法。
[7]前記炭素原子含有膜の厚さが、10.0μm以下である、[1]~[6]のいずれかに記載の炭素原子含有膜のドライエッチング方法。
[8]前記マスクの厚さが、前記炭素原子含有膜の厚さの0.01倍以上である、[1]~[7]のいずれかに記載の炭素原子含有膜のドライエッチング方法。
[9]前記マスクの厚さが、前記炭素原子含有膜の厚さの0.5倍以下である、[1]~[8]のいずれかに記載の炭素原子含有膜のドライエッチング方法。
[10]前記混合ガスにおいて、前記二酸化硫黄及び前記酸素の合計体積中の前記ニ酸化硫黄の含有率が20~40体積%である、[1]~[9]のいずれかに記載の炭素原子含有膜のドライエッチング方法。
The gist of the present disclosure is as follows.
[1] A method for dry etching a carbon atom-containing film, which comprises etching a carbon atom-containing film with an etching gas, wherein a mixed gas containing at least oxygen and sulfur dioxide is etched into the carbon atom-containing film and the carbon atom-containing film. a step of introducing a mixed gas into an etching chamber in which a structure including a mask having one opening is placed; a step of introducing a mixed gas into an etching chamber in which a structure including a mask having one opening; a plasma gas is generated by converting the mixed gas into plasma in the etching chamber; and the plasma gas is used in the etching process. an etching step of etching the carbon atom-containing film of the structure to form a second opening using gas as a gas, and in the mixed gas introduction step, the mask contains an oxygen-containing material; A method of dry etching a carbon atom-containing film, wherein the first opening has a width of 10 to 150 nm.
[2] The method for dry etching a carbon atom-containing film according to [1], wherein the first opening of the mask has a width of 40 to 150 nm.
[3] The method of dry etching a carbon atom-containing film according to [1] or [2], wherein the first opening has a shape of a trench or a hole.
[4] The method of dry etching a carbon atom-containing film according to any one of [1] to [3], wherein the carbon atom-containing film contains amorphous carbon.
[5] The method for dry etching a carbon atom-containing film according to any one of [1] to [4], wherein the oxygen-containing material contained in the mask is silicon dioxide.
[6] The method for dry etching a carbon atom-containing film according to any one of [1] to [5], wherein the thickness of the carbon atom-containing film is 0.1 μm or more.
[7] The method for dry etching a carbon atom-containing film according to any one of [1] to [6], wherein the thickness of the carbon atom-containing film is 10.0 μm or less.
[8] The method for dry etching a carbon atom-containing film according to any one of [1] to [7], wherein the thickness of the mask is 0.01 times or more the thickness of the carbon atom-containing film.
[9] The method for dry etching a carbon atom-containing film according to any one of [1] to [8], wherein the thickness of the mask is 0.5 times or less the thickness of the carbon atom-containing film.
[10] The carbon atom according to any one of [1] to [9], wherein in the mixed gas, the content of the sulfur dioxide in the total volume of the sulfur dioxide and the oxygen is 20 to 40% by volume. Dry etching method for containing film.
 以下、実施例および比較例を挙げて本開示について更に具体的に説明する。ただし、本開示は以下の実施例に限定されるものではない。 Hereinafter, the present disclosure will be described in more detail with reference to Examples and Comparative Examples. However, the present disclosure is not limited to the following examples.
 [実施例1]
 まず、支持体としてのSi基板、及び、炭素原子含有膜としてのアモルファスカーボン膜(厚さ:約2400nm)からなる積層体を用意した。そして、この積層体のアモルファスカーボン膜の上に、リソグラフィーで第1開口部としてのマスクパターンが形成された、下層に珪素膜を有する二酸化珪素膜(珪素膜及び二酸化珪素膜の合計厚さ:約350nm)をマスクとして配置し、20mm角の構造体を用意した(図1参照)。このとき、マスクのマスクパターンはトレンチパターンであり、トレンチ設計幅(第1開口部の設計幅)L1は60nm、マスク設計幅(マスクのうち第1開口部以外の実体部分の幅)Wは240nmとした(図1参照)。そして、直径150mmのウエハーに、上記のようにして得られた構造体を貼り付けて、エッチング装置のエッチングチャンバー内にある処理ステージ上に設置した。このとき、エッチング装置としては、誘導結合型プラズマ方式(ICP)のエッチング装置(製品名「NLD6000」、アルバック社製)を用いた。
[Example 1]
First, a laminate consisting of a Si substrate as a support and an amorphous carbon film (thickness: about 2400 nm) as a carbon atom-containing film was prepared. Then, on the amorphous carbon film of this laminate, a mask pattern as a first opening is formed by lithography, and a silicon dioxide film having a silicon film as an underlying layer (total thickness of silicon film and silicon dioxide film: approx. 350 nm) was placed as a mask, and a 20 mm square structure was prepared (see FIG. 1). At this time, the mask pattern of the mask is a trench pattern, the trench design width (design width of the first opening) L1 is 60 nm, and the mask design width (width of the actual part of the mask other than the first opening) W is 240 nm. (See Figure 1). Then, the structure obtained as described above was attached to a wafer having a diameter of 150 mm, and the wafer was placed on a processing stage in an etching chamber of an etching apparatus. At this time, an inductively coupled plasma (ICP) etching apparatus (product name "NLD6000", manufactured by ULVAC) was used as the etching apparatus.
 そして、以下のようにしてアモルファスカーボン膜のドライエッチングを実施した。すなわち、エッチングチャンバー内の真空圧を3.8mTorr、アンテナ電力を400W、バイアス電力を100Wに設定し、エッチングチャンバー内に混合ガスを50mL/minの流量で導入してプラズマガスをエッチングガスとして発生させ、このプラズマガスによりアモルファスカーボン膜のドライエッチングを行い、アモルファスカーボン膜に第2開口部としてのトレンチパターンを形成した。こうして炭素原子含有膜のドライエッチングが完了した。 Then, dry etching of the amorphous carbon film was performed as follows. That is, the vacuum pressure in the etching chamber was set to 3.8 mTorr, the antenna power was set to 400 W, and the bias power was set to 100 W, and a mixed gas was introduced into the etching chamber at a flow rate of 50 mL/min to generate plasma gas as an etching gas. The amorphous carbon film was dry etched using this plasma gas to form a trench pattern as a second opening in the amorphous carbon film. In this way, dry etching of the carbon atom-containing film was completed.
 このとき、混合ガスは、酸素及び二酸化硫黄の混合ガスで構成され、エッチング時間は20分であり、酸素及び二酸化硫黄の合計体積中の二酸化硫黄の含有率は30体積%(酸素の含有率は70体積%)とした。 At this time, the mixed gas is composed of a mixed gas of oxygen and sulfur dioxide, the etching time is 20 minutes, and the content of sulfur dioxide in the total volume of oxygen and sulfur dioxide is 30% by volume (the content of oxygen is 70% by volume).
 エッチング完了後、アモルファスカーボン膜の断面をSEM(製品名「SU8230」、日立ハイテク社製)で観察し、アモルファスカーボン膜に形成されたトレンチパターンのエッチング深さ(L2)を確認したところ、エッチング深さL2は1706nmであり、カーボン膜のエッチング速度Vcは、表1に示すとおり85nm/minであった。
 一方、マスクのうちトレンチ以外の部分(マスク設計幅Wの部分)について、エッチングにより削られた開口部の深さを確認したところ、深さは179nmであり、マスクのエッチング速度Vmは、8.7nm/minであった。
 上記のようにして求めた炭素原子含有膜のエッチング速度Vc、及び、マスクのエッチング速度Vmを用い、下記式(1)に基づいて炭素原子含有膜/マスク選択比をエッチング選択比として求めたところ、エッチング選択比は10であった。
 
エッチング選択比
=炭素原子含有膜のエッチング速度Vc÷マスクのエッチング速度Vm・・・(1)
 
After the etching was completed, the cross section of the amorphous carbon film was observed using a SEM (product name "SU8230", manufactured by Hitachi High-Tech Corporation), and the etching depth (L2) of the trench pattern formed in the amorphous carbon film was confirmed. The length L2 was 1706 nm, and the etching rate Vc of the carbon film was 85 nm/min as shown in Table 1.
On the other hand, when we checked the depth of the opening cut by etching in the part of the mask other than the trench (the part of the mask design width W), the depth was 179 nm, and the etching rate Vm of the mask was 8. It was 7 nm/min.
Using the etching rate Vc of the carbon atom-containing film and the etching rate Vm of the mask determined as above, the carbon atom-containing film/mask selectivity ratio was determined as the etching selectivity ratio based on the following formula (1). , the etching selectivity was 10.

Etching selectivity = Etching rate Vc of carbon atom-containing film ÷ Etching rate Vm of mask... (1)
 [比較例1]
 混合ガスを表1に示すとおりとしたこと以外は実施例1と同様にしてアモルファスカーボン膜のドライエッチングを行った。そして、炭素原子含有膜及びマスクのエッチング速度を算出した。結果を表1に示す。表1に示すとおり、炭素原子含有膜のエッチング速度Vcは74nm/minであり、マスクのエッチング速度Vmは11.4nm/minであり、エッチング選択比(Vc/Vm)は6であった。
[Comparative example 1]
Dry etching of the amorphous carbon film was performed in the same manner as in Example 1 except that the mixed gas was as shown in Table 1. Then, the etching rates of the carbon atom-containing film and the mask were calculated. The results are shown in Table 1. As shown in Table 1, the etching rate Vc of the carbon atom-containing film was 74 nm/min, the etching rate Vm of the mask was 11.4 nm/min, and the etching selectivity (Vc/Vm) was 6.
 [実施例2]
 マスクのトレンチ設計幅L1及びマスク設計幅Wを表2に示すとおりとしたこと以外は実施例1と同様にしてアモルファスカーボン膜のドライエッチングを行った。そして、炭素原子含有膜及びマスクのエッチング速度を算出した。結果を表2に示す。表2に示すとおり、炭素原子含有膜のエッチング速度Vcは105nm/minであり、マスクのエッチング速度Vmは7.4nm/minであり、エッチング選択比(Vc/Vm)は14であった。
[Example 2]
Dry etching of the amorphous carbon film was performed in the same manner as in Example 1 except that the trench design width L1 and the mask design width W of the mask were as shown in Table 2. Then, the etching rates of the carbon atom-containing film and the mask were calculated. The results are shown in Table 2. As shown in Table 2, the etching rate Vc of the carbon atom-containing film was 105 nm/min, the etching rate Vm of the mask was 7.4 nm/min, and the etching selectivity (Vc/Vm) was 14.
 [比較例2]
 混合ガスを表2に示すとおりとしたこと以外は実施例2と同様にしてアモルファスカーボン膜のドライエッチングを行った。そして、炭素原子含有膜及びマスクのエッチング速度を算出した。結果を表2に示す。表2に示すとおり、炭素原子含有膜のエッチング速度Vcは88nm/minであり、マスクのエッチング速度Vmは9.8nm/minであり、エッチング選択比(Vc/Vm)は9であった。
[Comparative example 2]
Dry etching of the amorphous carbon film was performed in the same manner as in Example 2 except that the mixed gas was as shown in Table 2. Then, the etching rates of the carbon atom-containing film and the mask were calculated. The results are shown in Table 2. As shown in Table 2, the etching rate Vc of the carbon atom-containing film was 88 nm/min, the etching rate Vm of the mask was 9.8 nm/min, and the etching selectivity (Vc/Vm) was 9.
 [実施例3]
 マスクのトレンチ設計幅L1及びマスク設計幅Wを表2に示すとおりとしたこと以外は実施例1と同様にしてアモルファスカーボン膜のドライエッチングを行った。そして、炭素原子含有膜及びマスクのエッチング速度を算出した。結果を表3に示す。表3に示すとおり、炭素原子含有膜のエッチング速度Vcは116nm/minであり、マスクのエッチング速度Vmは5.4nm/minであり、エッチング選択比(Vc/Vm)は21であった。
[Example 3]
Dry etching of the amorphous carbon film was performed in the same manner as in Example 1 except that the trench design width L1 and the mask design width W of the mask were as shown in Table 2. Then, the etching rates of the carbon atom-containing film and the mask were calculated. The results are shown in Table 3. As shown in Table 3, the etching rate Vc of the carbon atom-containing film was 116 nm/min, the etching rate Vm of the mask was 5.4 nm/min, and the etching selectivity (Vc/Vm) was 21.
 [比較例3]
 混合ガスを表3に示すとおりとしたこと以外は実施例3と同様にしてアモルファスカーボン膜のドライエッチングを行った。そして、炭素原子含有膜及びマスクのエッチング速度を算出した。結果を表3に示す。表3に示すとおり、炭素原子含有膜のエッチング速度Vcは98nm/minであり、マスクのエッチング速度Vmは6.5nm/minであり、エッチング選択比(Vc/Vm)は15であった。
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000003
[Comparative example 3]
Dry etching of the amorphous carbon film was performed in the same manner as in Example 3 except that the mixed gas was as shown in Table 3. Then, the etching rates of the carbon atom-containing film and the mask were calculated. The results are shown in Table 3. As shown in Table 3, the etching rate Vc of the carbon atom-containing film was 98 nm/min, the etching rate Vm of the mask was 6.5 nm/min, and the etching selectivity (Vc/Vm) was 15.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000003
 表1~3及び図5に示す結果より、構造体の炭素原子含有膜をエッチングする際、硫化カルボニルを含む混合ガスよりも、二酸化硫黄を含む混合ガスを用いる方が、エッチング選択比が大きく、炭素原子含有膜エッチング選択性が優れていることが分かる。 From the results shown in Tables 1 to 3 and FIG. 5, when etching the carbon atom-containing film of the structure, the etching selectivity is greater when using a mixed gas containing sulfur dioxide than when using a mixed gas containing carbonyl sulfide. It can be seen that the carbon atom-containing film has excellent etching selectivity.
 1…エッチングチャンバー、10…支持体、20…炭素原子含有膜、21…第2開口部、30…マスク、31…第1開口部、100…構造体、200…構造体、L1…トレンチ設計幅(第1開口部の設計幅)、L2…第2開口部の深さ、W…マスク設計幅(マスクのうち第1開口部以外の実体部分の幅)、G…混合ガス。 DESCRIPTION OF SYMBOLS 1... Etching chamber, 10... Support, 20... Carbon atom-containing film, 21... Second opening, 30... Mask, 31... First opening, 100... Structure, 200... Structure, L1... Trench design width (design width of the first opening), L2...depth of the second opening, W...mask design width (width of the actual portion of the mask other than the first opening), G...mixed gas.

Claims (10)

  1.  炭素原子を含有する炭素原子含有膜をエッチングガスによりエッチングする炭素原子含有膜のドライエッチング方法であって、
     少なくとも酸素及び二酸化硫黄を含む混合ガスを、前記炭素原子含有膜、および、第1開口部を有するマスク、を備える構造体が配置されたエッチングチャンバーに導入する混合ガス導入工程と、
     前記混合ガスを前記エッチングチャンバー内でプラズマ化してプラズマガスを発生させ、このプラズマガスを前記エッチングガスとして用いて、前記構造体の前記炭素原子含有膜をエッチングして第2開口部を形成するエッチング工程とを含み、
     前記混合ガス導入工程において、前記マスクが酸素含有材料を含み、前記マスクの前記第1開口部の幅が10~150nmである、炭素原子含有膜のドライエッチング方法。
    A method for dry etching a carbon atom-containing film, the method comprising etching a carbon atom-containing film with an etching gas, the method comprising:
    A mixed gas introducing step of introducing a mixed gas containing at least oxygen and sulfur dioxide into an etching chamber in which a structure including the carbon atom-containing film and a mask having a first opening is disposed;
    Etching in which the mixed gas is turned into plasma in the etching chamber to generate a plasma gas, and the carbon atom-containing film of the structure is etched using the plasma gas as the etching gas to form a second opening. including the process,
    A method for dry etching a carbon atom-containing film, wherein in the mixed gas introduction step, the mask includes an oxygen-containing material, and the first opening of the mask has a width of 10 to 150 nm.
  2.  前記マスクの前記第1開口部の幅が40~150nmである、請求項1に記載の炭素原子含有膜のドライエッチング方法。 The method for dry etching a carbon atom-containing film according to claim 1, wherein the first opening of the mask has a width of 40 to 150 nm.
  3.  前記第1開口部の形状がトレンチまたはホールである、請求項1に記載の炭素原子含有膜のドライエッチング方法。 The method of dry etching a carbon atom-containing film according to claim 1, wherein the first opening has a shape of a trench or a hole.
  4.  前記炭素原子含有膜がアモルファスカーボンを含む、請求項1に記載の炭素原子含有膜のドライエッチング方法。 The method for dry etching a carbon atom-containing film according to claim 1, wherein the carbon atom-containing film contains amorphous carbon.
  5.  前記マスクに含まれる前記酸素含有材料が二酸化珪素である、請求項1に記載の炭素原子含有膜のドライエッチング方法。 The method for dry etching a carbon atom-containing film according to claim 1, wherein the oxygen-containing material included in the mask is silicon dioxide.
  6.  前記炭素原子含有膜の厚さが、0.1μm以上である、請求項1に記載の炭素原子含有膜のドライエッチング方法。 The method of dry etching a carbon atom-containing film according to claim 1, wherein the thickness of the carbon atom-containing film is 0.1 μm or more.
  7.  前記炭素原子含有膜の厚さが、10.0μm以下である、請求項1に記載の炭素原子含有膜のドライエッチング方法。 The method of dry etching a carbon atom-containing film according to claim 1, wherein the thickness of the carbon atom-containing film is 10.0 μm or less.
  8.  前記マスクの厚さが、前記炭素原子含有膜の厚さの0.01倍以上である、請求項1に記載の炭素原子含有膜のドライエッチング方法。 The method for dry etching a carbon atom-containing film according to claim 1, wherein the thickness of the mask is 0.01 times or more the thickness of the carbon atom-containing film.
  9.  前記マスクの厚さが、前記炭素原子含有膜の厚さの0.5倍以下である、請求項1に記載の炭素原子含有膜のドライエッチング方法。 The method for dry etching a carbon atom-containing film according to claim 1, wherein the thickness of the mask is 0.5 times or less the thickness of the carbon atom-containing film.
  10.  前記混合ガスにおいて、前記二酸化硫黄及び前記酸素の合計体積中の前記二酸化硫黄の含有率が20~40体積%である、請求項1~9のいずれか一項に記載の炭素原子含有膜のドライエッチング方法。 Drying a carbon atom-containing film according to any one of claims 1 to 9, wherein in the mixed gas, the content of the sulfur dioxide in the total volume of the sulfur dioxide and the oxygen is 20 to 40% by volume. Etching method.
PCT/JP2023/026645 2022-07-22 2023-07-20 Method for dry etching carbon atom-containing film WO2024019123A1 (en)

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JP2012204668A (en) * 2011-03-25 2012-10-22 Tokyo Electron Ltd Plasma etching method and storage medium
US20170125260A1 (en) * 2015-11-04 2017-05-04 Lam Research Corporation Methods and Systems for Advanced Ion Control for Etching Processes
JP2018200925A (en) * 2017-05-25 2018-12-20 東京エレクトロン株式会社 Etching method and etching device
US20220189781A1 (en) * 2020-12-11 2022-06-16 Tokyo Electron Limited Non-Atomic Layer Deposition (ALD) Method of Forming Sidewall Passivation Layer During High Aspect Ratio Carbon Layer Etch

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JP2008512002A (en) * 2004-09-02 2008-04-17 マイクロン テクノロジー,インコーポレイテッド Integrated circuit manufacturing method using pitch multiplication
JP2012204668A (en) * 2011-03-25 2012-10-22 Tokyo Electron Ltd Plasma etching method and storage medium
US20170125260A1 (en) * 2015-11-04 2017-05-04 Lam Research Corporation Methods and Systems for Advanced Ion Control for Etching Processes
JP2018200925A (en) * 2017-05-25 2018-12-20 東京エレクトロン株式会社 Etching method and etching device
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