WO2024019033A1 - Manufacturing system - Google Patents

Manufacturing system Download PDF

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Publication number
WO2024019033A1
WO2024019033A1 PCT/JP2023/026203 JP2023026203W WO2024019033A1 WO 2024019033 A1 WO2024019033 A1 WO 2024019033A1 JP 2023026203 W JP2023026203 W JP 2023026203W WO 2024019033 A1 WO2024019033 A1 WO 2024019033A1
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Prior art keywords
container
filling
manufacturing system
filled
devices
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PCT/JP2023/026203
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French (fr)
Japanese (ja)
Inventor
肥後辰年
片岡駿友
古川尚樹
大崎優太
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サントリーホールディングス株式会社
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Publication of WO2024019033A1 publication Critical patent/WO2024019033A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B59/00Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]

Definitions

  • the present invention relates to a manufacturing system for manufacturing a product in which a container is filled with a material to be filled.
  • Products in the form of liquids or powders are distributed in containers. Factories that manufacture such products are generally equipped with equipment for filling containers with the product.
  • Patent Document 1 a filling device is provided with a printing device, a filling device (nozzle), and a sealing device (driver) in order along the conveyance line of a bag with a spout.
  • Patent Document 2 discloses a production facility that includes a blow molding device, a bottle filling station, a sealing station, a capping station, and the like as components.
  • Patent Document 3 discloses a production facility that sequentially performs sterilization of a preform, molding of a bottle, filling of a beverage, and sealing of a bottle.
  • JP 2020-1745 A (or US Patent No. 11396390) Japanese Patent Publication No. 2022-515645 (or US Patent Application Publication No. 2022/106178) Japanese Patent Application Publication No. 2013-35561
  • devices in charge of individual processes carry out processes along the route along which containers are transported. They are arranged in this order, forming a so-called production line.
  • Production equipment configured as a manufacturing line exhibits extremely high productivity when repeating a completed manufacturing process, but there is room for improvement in terms of operational flexibility. For example, if some equipment that makes up a production line breaks down or when changing the product item being produced, not only the equipment that requires maintenance but also the entire production line to which the equipment belongs will be stopped. I needed to.
  • a first manufacturing system is a manufacturing system that manufactures a product in which a container is filled with a material to be filled, and includes at least a container supplying device that can supply the container, and a container supplying device that can supply the container with a material to be filled.
  • a device group including a filling device capable of filling an object to be filled, and a conveyance device capable of conveying the container between a plurality of devices constituting the device group, and at least one of the container supply device and the filling device.
  • the apparatus is characterized in that a plurality of apparatuses are provided, and a starting point and an ending point of a route along which the conveying apparatus conveys the container can be arbitrarily selected from among the apparatuses constituting the apparatus group.
  • a second manufacturing system is a manufacturing system that manufactures a packaged product in which a product in which a container is filled with a material to be filled is packed, and includes at least a container feeding device capable of supplying the container, and a container supplying device capable of supplying the container;
  • a device group including a filling device capable of filling the object with the object to be filled, a labeler device capable of attaching a label to the container, and a packing device capable of packing a plurality of the containers, and a plurality of devices constituting the device group.
  • a transport device capable of transporting the container between devices, a plurality of at least one of the labeler device and the packaging device are provided, and the transport device has a starting point and an end point of a route for transporting the container.
  • the device can be arbitrarily selected from among the devices constituting the device group.
  • the container supply device and the filling device are provided.
  • the device group further includes an inspection device capable of inspecting the empty container or the container filled with the material to be filled. .
  • the container supply device it is preferable that a plurality of each of the container supply device, the filling device, and the inspection device are provided.
  • the device group further includes a packing device capable of packing a plurality of the containers.
  • FIG. 1 is a schematic diagram showing a manufacturing system according to an embodiment.
  • FIG. 1 is a schematic diagram showing a manufacturing system according to a prior art.
  • FIG. 2 is a schematic diagram showing a first example of operation of the manufacturing system according to the embodiment.
  • FIG. 2 is a schematic diagram showing a second example of operation of the manufacturing system according to the embodiment.
  • FIG. 3 is a schematic diagram showing a third example of operation of the manufacturing system according to the embodiment.
  • a manufacturing system 100 includes a device group 1 including a container supply device 10, a filling device 20, an inspection device 30, a labeler device 40, and a packaging device 50, and a plurality of devices constituting the device group 1.
  • a transport device 2 capable of transporting a container B is provided (FIG. 1).
  • the device group 1 further includes a cleaning and sterilizing device 15 and a sealing device 25.
  • the production of beverage products generally follows the steps below. First, the container B supplied from the container supply device 10 is conveyed to the filling device 20. Next, in the filling device 20, the empty container B is filled with the material to be filled. After the container B is filled with the material to be filled, the mouth of the container B is sealed, and then the filled container B is inspected by the inspection device 30. Furthermore, a label is attached to the container B that has passed the inspection by the labeler device 40, and the beverage product is completed in a state where it can be sold. Thereafter, the plurality of beverage products are packed by the packaging device 50 in a packaging style suitable for distribution, storage, etc., and shipped as packaged products. Cases that deviate from the above example will be explained each time in the following description.
  • each device constituting the device group 1 performs the work in sequence, and the packaged product is completed and shipped.
  • the transport device 2 plays the role of transporting the container B between the devices forming the device group 1. That is, it can be said that each device constituting the device group 1 is in charge of each process for manufacturing a beverage product, and the transport device 2 is in charge of transporting the container B between the steps.
  • the container supply devices 10 (10A, 10B, 10C) are devices that can supply containers B.
  • the container B may be a plastic bottle, a can, a bottle, a gable top container, a pump container, a box, etc., and the aspect of the container supply device 10 is determined according to the aspect of the container B supplied by the container supply device 10. be done.
  • the container supply device 10 (10A, 10B) may be a device that performs blow molding using a preform as a raw material and supplies the PET bottle.
  • the container supply device 10 includes a blow molding machine 11 (11A, 11B), a device (not shown) for supplying preforms to the blow molding machine, and a conveying device 2 that receives the molded preforms. It is configured as a device in which a passing device (not shown) and the like are combined.
  • the manufacturing system 100 also includes a cleaning device that cleans the empty container B, and a sterilization device that sterilizes the empty container B.
  • the cleaning device and the sterilization device may be provided as a cleaning device 12 (12A) and a sterilization device 13 (13A) provided integrally with the container supply device 10, or a cleaning and sterilization device separate from the container supply device 10. It may be provided as a device 15. In this embodiment, both aspects are illustrated (FIG. 1).
  • the filling device 20 (20A, 20B, 20C) is a device that can fill the container B with a beverage.
  • the aspect of the filling device 20 may be designed specifically for the container B used, or may be a general design capable of filling a plurality of types of containers B with beverages.
  • the filling device 20 includes a filler device 21 (21A, 21B, 21C), which is a device that directly fills a container B with a beverage, and a tank (not shown) that stores the beverage to be filled in the filler device 21. ) and a pump (not shown) for transferring beverages.
  • the manufacturing system 100 also includes a sealing device that seals the mouth of the container B filled with the beverage.
  • the sealing device may be provided as a sealing device 22 (22A) provided integrally with the filling device 20, or may be provided as a sealing device 25 (25A, 25B) separate from the filling device 20. You can leave it there. In this embodiment, both aspects are illustrated (FIG. 1).
  • the inspection device 30 is a device that can inspect the container B.
  • the container B to be inspected may be an empty container B or a container B filled with a beverage.
  • the container B transported from the container supply device 10 or the cleaning and sterilizing device 15 to the inspection device 30 is to be inspected.
  • the inspection device 30 pre-filling inspection device 31
  • the container B is transported from the pre-filling inspection device 31 to the filling device 20. That is, the empty container B discharged from the container supply device 10 or the cleaning sterilization device 15 is inspected by the pre-filling inspection device 31 and then supplied to the filling device 20.
  • the inspection device 30 includes a foreign object inspection device, a seasoning line inspection device, a cap stain inspection device, a seal inspection device, a label inspection device, a different kind of cap inspection device, and a different kind of label inspection device.
  • An example is an inspection device.
  • the labeler device 40 (40A, 40B) is a device that can attach a label to the container B.
  • the aspect of the labeler device 40 is determined depending on the aspect of the container B and the label used. For example, when the container B is a plastic bottle, a roll label or a shrink label is generally used as the label, and a known labeler device can be used depending on the type of label used.
  • Container B does not need to go through the labeler device 40.
  • Container B No need to attach a label.
  • the beverage product is completed and ready for sale. That is, the container B is filled with beverage, subjected to necessary inspections before shipping, and labeled if necessary.
  • the packaging devices 50 are devices that can package multiple beverage products (that is, containers B filled with beverages).
  • the aspect of the packaging device 50 is determined according to the aspect of the container B and packaging material used. For example, if the packing material is a cardboard box, a caser device is used as the packing device 50, and if the packing material is a stretch film, a stretch film wrapping machine is used as the packing device 50.
  • the packaging materials used are generally determined based on the cargo handling requirements of the shipping destination, distribution route, etc.
  • the packaging device 50 may also include a palletizer that places a packaged product containing a plurality of beverage products on a pallet.
  • the transport device 2 is a device that transports the container B, and the start and end points of its transport path can be arbitrarily selected from among the devices constituting the device group 1. That is, the transport device 2 is a device that transports the container B between any two devices that constitute the device group 1.
  • a first example of a device that can be used as the transport device 2 according to the present embodiment is the XPlanar series manufactured by Beckhoff Automation Co., Ltd.
  • the XPlanar series transport device includes a tile-like member and a plate-like member, and the plate-like member moves over the tile-like member in a levitated state due to the action of a magnetic field formed by the tile-like member. Since the movement of each plate-like member can be independently controlled within the range where the tile-like members are installed, the path of each plate-like member can be individually controlled.
  • a tile-like member is installed between the devices constituting the device group 1, and a plate-like member can move on the tile-like member, so that the manufacturing system 100 configured.
  • the container B (regardless of the state of beverage filling) discharged from any of the devices constituting the device group 1 is placed on a plate-like member and transported to the device in charge of the next process.
  • the Acopostrac (registered trademark) series manufactured by B&R Co., Ltd. is exemplified.
  • the Acopost truck series transport device includes a rail-like member and a transport vehicle, and the transport vehicle moves along the rail-like member.
  • the rail-like member can be installed in a manner that branches into a plurality of routes, and the route of each carrier can be independently controlled within the limits along the rail-like member.
  • rail-like members are installed in a network between the devices constituting the device group 1, so that the conveyance cart can move along the rail-like members, and the manufacturing system 100 are configured.
  • Container B (regardless of the state of beverage filling) discharged from any of the devices constituting device group 1 is placed on a conveyance truck and conveyed to the device in charge of the next process.
  • each transport device 2 can be individually controlled, for example, by a computer (not shown).
  • the combinations of starting points and ending points of the routes along which the conveying device 2 conveys the container B, and the purpose of each route are illustrated in Table 1, but are not limited thereto. Note that the examples in Table 1 are applicable to any mode of the transport device 2 including any of the above examples.
  • some routes are illustrated with broken lines in Figure 1, the broken lines are representative of some routes for the purpose of explanation, and routes not shown with broken lines can also be set. be.
  • FIG. 2 An example of the operation of the manufacturing system 100 will be described below. For comparison, a case will also be described in which a conventional manufacturing system 200 (FIG. 2) is used.
  • the conventional manufacturing system 200 shown in FIG. 2 is provided with three manufacturing lines 201, 202, and 203 that are independent of each other, and each manufacturing line includes a container feeding device 10, a filling device 20, an inspection device 30, It includes a labeler device 40 and a packaging device 50.
  • FIG. 3 shows an example in which containers B supplied from the same container supply device 10A are distributed to two filling devices 20A and 20B, and each of the filling devices 20A and 20B is filled with different beverages. .
  • the beverage products manufactured through the filling device 20A and the beverage products manufactured through the filling device 20B are filled with different beverages.
  • each manufacturing line to which each filling device 20 belongs has an independent packaging device 50, and beverage products supplied to each packaging device 50 are filled in the same line. Since only the products have passed through the device 20, only packaged products containing only a single type of product can be manufactured. Therefore, with the conventional manufacturing system 200, the above-described made-to-order manufacturing is impossible or extremely difficult.
  • a single container B realizes a transport route via a plurality of filling devices 20.
  • the first filling device 20A is configured to fill a coffee beverage and the second filling device 20B is filled with dairy products
  • a cafe au lait beverage can be manufactured (FIG. 4).
  • the ratio of drinks coffee drinks, dairy products
  • the flavor of the produced cafe au lait drink can be easily changed.
  • multiple types of containers B are filled with beverages in the filling device 20 (FIG. 5).
  • a plastic bottle is supplied from one container supply device 10A
  • a bottle is supplied from another container supply device 10C
  • both the plastic bottle and the bottle are conveyed to the filling device 20C.
  • the filling device 20C the container B is filled with beverage, regardless of the type of the transported container B (plastic bottle or bottle).
  • Container B after filling passes through different post-processes (sealing devices 25A, 25B, post-filling inspection devices 32A, 32B, and labeler devices 40A, 40B) depending on the type of container, and finally becomes the same container. They are mixed into the same packaged product in the packaging device 50B.
  • This allows the simultaneous production of beverage products in multiple packaging formats (plastic bottles and bottles).
  • a packaged product to be shipped to a country where cardboard box packaging is widely used and a packaged product to be shipped to a country where stretch film packaging is widely used can be simultaneously produced.
  • maintenance is performed on some of the devices while the beverage product is being produced. Maintenance here includes various measures that need to be carried out by stopping the target device, such as inspecting, servicing, repairing, changing settings, and changing the beverage product to be filled.
  • a beverage product is produced along a route in which the container B is transported in the order of the container feeding device 10A, the filling device 20B, the sealing device 25A, the post-filling inspection device 32A, the labeler device 40A, and the packaging device 50A.
  • maintenance of devices that are in a parallel relationship with each of the above devices can be carried out without affecting production activities.
  • maintenance of each of the above devices can be performed without stopping production activities. For example, by switching the device that performs filling from filling device 20B to filling device 20C, maintenance of filling device 20B can be performed.
  • each device constitutes a series of manufacturing lines 201, 202, and 203, so even if only some of the devices require maintenance, the entire manufacturing line to which the device belongs is maintained. It is necessary to stop production activities. Therefore, performing maintenance has a large impact on production activities.
  • the configuration of the manufacturing system 100 can be changed flexibly in units of devices that make up the manufacturing system 100.
  • sales are usually uncertain, so the idea is to start producing the new product in small quantities and increase production if sales are good. It is assumed that a production plan will be created.
  • a new filling device 20 for new products with a small tank capacity is installed, and other devices are used as existing devices, thereby minimizing investment. , and can start producing new products without significantly reducing the production volume of existing products.
  • the manufacturing system 100 including the container supply device 10, the filling device 20, the inspection device 30, the labeler device 40, and the packaging device 50 as the device group 1 has been described as an example.
  • the manufacturing system according to the present invention not all of the above devices are essential components.
  • the configuration of the device group provided in the manufacturing system according to the present invention (the type and quantity of devices constituting the device group) is selected as appropriate depending on the content of the production activity to be performed in the manufacturing system.
  • a plurality of container supply devices are provided, since this allows the manufacturing system to handle a plurality of types of containers at the same time. In this case, it becomes possible to realize production activities such as, for example, simultaneously producing multiple types of beverage products with different container types and capacities. Furthermore, it is preferable if a plurality of filling devices are provided, since the manufacturing system can handle a plurality of objects to be filled at the same time. In this case, production activities such as, for example, simultaneously producing beverage products with multiple flavors become possible.
  • a plurality of inspection devices are provided, as this allows flexible execution of inspections in the manufacturing system. For example, it becomes possible to carry out an operation in which only objects for which a defect is detected in a first inspection device are transported to a second inspection device, and objects for which a defect is not detected are transported to a subsequent process.
  • a plurality of labeler devices are provided, since the manufacturing system can simultaneously manufacture products with different labels. Further, it is preferable that a plurality of packaging devices are provided, since the manufacturing system can simultaneously manufacture products with different packaging forms. Therefore, when at least one of a plurality of labeler devices and packaging devices is provided, it is easy to simultaneously produce a plurality of types of products having different characteristics related to secondary packaging such as labels and packaging. This aspect enables flexible production activities that take into consideration sales strategies such as promotion methods and destination areas.
  • the present invention can be used, for example, in a manufacturing system that manufactures beverage products.
  • Manufacturing system 1 Equipment group 2: Conveying device 10: Container feeding device 11: Blow molding machine 12: Cleaning device 13: Sterilizing device 15: Washing and sterilizing device 20: Filling device 21: Filler device 22: Sealing device 25: Sealing device 30: Inspection device 31: Pre-filling inspection device 32: Post-filling inspection device 40: Labeler device 50: Packing device B: Container 200: Conventional manufacturing system 201: Manufacturing line 202: Manufacturing line 203: Manufacturing line

Abstract

A manufacturing system 100 manufacturing a product in which a container B has been filled with a filling, and comprising: a device group 1 that includes at least a container supply device 10 capable of supplying the container B, and a filling device 20 capable of filling the container B with the filling; and a conveyance device 2 that can convey the container B between the plurality of devices making up the device group 1, wherein a plurality of container supply devices 10 and/or filling devices 20 are provided, and the starting point and the ending point of a route along which the conveyance device 2 conveys the container B can be arbitrarily selected from among the devices that make up the device group 1.

Description

製造システムmanufacturing system
 本発明は、容器に被充填物が充填されている製品を製造する製造システムに関する。 The present invention relates to a manufacturing system for manufacturing a product in which a container is filled with a material to be filled.
 液体や粉体などの態様の製品は、容器に充填された状態で流通に供される。このような製品を製造する工場では、容器に製品を充填する設備を備えていることが一般的である。 Products in the form of liquids or powders are distributed in containers. Factories that manufacture such products are generally equipped with equipment for filling containers with the product.
 たとえば、特開2020-1745号公報(特許文献1)には、スパウト付き袋の搬送ラインに沿って、印字装置、充填装置(ノズル)、および封止装置(ドライバ)が順に設けられた充填装置が開示されている。また、特表2022-515645号公報(特許文献2)には、ブロー成型装置、ボトル充填ステーション、密封ステーション、キャッピングステーションなどを構成要素とする生産設備が開示されている。加えて、特開2013-35561号公報(特許文献3)には、プリフォームの殺菌、ボトルの成形、飲料の充填、およびボトルの封止を順次行う生産設備が開示されている。 For example, in Japanese Patent Application Laid-open No. 2020-1745 (Patent Document 1), a filling device is provided with a printing device, a filling device (nozzle), and a sealing device (driver) in order along the conveyance line of a bag with a spout. is disclosed. Furthermore, Japanese Patent Publication No. 2022-515645 (Patent Document 2) discloses a production facility that includes a blow molding device, a bottle filling station, a sealing station, a capping station, and the like as components. In addition, Japanese Patent Application Publication No. 2013-35561 (Patent Document 3) discloses a production facility that sequentially performs sterilization of a preform, molding of a bottle, filling of a beverage, and sealing of a bottle.
特開2020-1745号公報(または米国特許第11396390号明細書)JP 2020-1745 A (or US Patent No. 11396390) 特表2022-515645号公報(または米国特許出願公開第2022/106178号明細書)Japanese Patent Publication No. 2022-515645 (or US Patent Application Publication No. 2022/106178) 特開2013-35561号公報Japanese Patent Application Publication No. 2013-35561
 特許文献1~3に記載されたいずれの設備においても、個々の工程(容器供給、殺菌、充填、封止、検査、梱包など)を担当する装置が、容器が搬送される経路に沿って工程の順に配置されており、いわゆる製造ラインが構成されている。製造ラインとして構成された生産設備は、一度完成された製造工程を繰り返し実施する上では非常に高い生産性を発揮するが、運用の柔軟性の面では改善の余地があった。たとえば、製造ラインを構成する一部の装置が故障した場合や、生産する製品の品目を切り替える場合などに、メンテナンスを必要とする装置のみならず、当該装置が所属する生産ライン全体の生産を停止する必要があった。また、被充填物の種類、容器の種類、容量、包装形態などの要素が互いに異なる複数種類の製品を同時に生産することが難しかった。 In any of the facilities described in Patent Documents 1 to 3, devices in charge of individual processes (container supply, sterilization, filling, sealing, inspection, packaging, etc.) carry out processes along the route along which containers are transported. They are arranged in this order, forming a so-called production line. Production equipment configured as a manufacturing line exhibits extremely high productivity when repeating a completed manufacturing process, but there is room for improvement in terms of operational flexibility. For example, if some equipment that makes up a production line breaks down or when changing the product item being produced, not only the equipment that requires maintenance but also the entire production line to which the equipment belongs will be stopped. I needed to. Furthermore, it has been difficult to simultaneously produce multiple types of products with different factors such as the type of material to be filled, the type of container, the capacity, and the packaging form.
 そこで、生産活動の目的に応じて運用形態を変更しやすい生産システムの実現が求められる。 Therefore, there is a need to realize a production system that can easily change its operational format depending on the purpose of production activities.
 本発明に係る第一の製造システムは、容器に被充填物が充填されている製品を製造する製造システムであって、少なくとも、前記容器を供給できる容器供給装置、および、前記容器に対して前記被充填物を充填できる充填装置、を含む装置群と、前記装置群を構成する複数の装置の間で前記容器を搬送できる搬送装置と、を備え、前記容器供給装置および前記充填装置の少なくとも一方が複数設けられており、前記搬送装置が前記容器を搬送する経路の始点および終点を、前記装置群を構成する装置の中から任意に選択可能であることを特徴とする。 A first manufacturing system according to the present invention is a manufacturing system that manufactures a product in which a container is filled with a material to be filled, and includes at least a container supplying device that can supply the container, and a container supplying device that can supply the container with a material to be filled. A device group including a filling device capable of filling an object to be filled, and a conveyance device capable of conveying the container between a plurality of devices constituting the device group, and at least one of the container supply device and the filling device. The apparatus is characterized in that a plurality of apparatuses are provided, and a starting point and an ending point of a route along which the conveying apparatus conveys the container can be arbitrarily selected from among the apparatuses constituting the apparatus group.
 この構成によれば、被充填物の種類、容器の種類、容量などの、製品自体の付加価値を決定づける要素が異なる複数種類の製品を同時に生産しやすい。すなわち、生産される製品の付加価値のバリエーションを多様化した生産活動が可能になる。 According to this configuration, it is easy to simultaneously produce multiple types of products that differ in factors that determine the added value of the product itself, such as the type of filling object, the type of container, and the capacity. In other words, it becomes possible to conduct production activities that diversify the variations in the added value of the products being produced.
 本発明に係る第二の製造システムは、容器に被充填物が充填されている製品が梱包された梱包製品を製造する製造システムであって、少なくとも、前記容器を供給できる容器供給装置、前記容器に対して前記被充填物を充填できる充填装置、前記容器にラベルを貼付可能なラベラ装置、および、複数の前記容器を梱包可能な梱包装置、を含む装置群と、前記装置群を構成する複数の装置の間で前記容器を搬送可能な搬送装置と、を備え、前記ラベラ装置および前記梱包装置の少なくとも一方が複数設けられており、前記搬送装置が前記容器を搬送する経路の始点および終点を、前記装置群を構成する装置の中から任意に選択可能であることを特徴とする。 A second manufacturing system according to the present invention is a manufacturing system that manufactures a packaged product in which a product in which a container is filled with a material to be filled is packed, and includes at least a container feeding device capable of supplying the container, and a container supplying device capable of supplying the container; A device group including a filling device capable of filling the object with the object to be filled, a labeler device capable of attaching a label to the container, and a packing device capable of packing a plurality of the containers, and a plurality of devices constituting the device group. a transport device capable of transporting the container between devices, a plurality of at least one of the labeler device and the packaging device are provided, and the transport device has a starting point and an end point of a route for transporting the container. , the device can be arbitrarily selected from among the devices constituting the device group.
 この構成によれば、ラベルや梱包などの二次的な包装に係る特徴が異なる複数種類の製品を同時に生産しやすい。この態様は、プロモーション方法や仕向け地域などの販売戦略を考慮した機動的な生産活動が可能になる。 According to this configuration, it is easy to simultaneously produce multiple types of products with different characteristics related to secondary packaging such as labels and packaging. This aspect enables flexible production activities that take into consideration sales strategies such as promotion methods and destination areas.
 このように、上記の各構成によれば、生産活動の目的に応じて運用形態を変更しやすい。これによって、被充填物の種類、容器の種類、容量、包装形態など、製品の付加価値を決定づける種々の要素について複数の態様を有する複数種類の製品を同時に生産しやすい。 In this way, according to each of the above configurations, it is easy to change the operational form according to the purpose of production activities. This makes it easy to simultaneously produce a plurality of types of products having a plurality of aspects regarding various factors that determine the added value of the product, such as the type of filling object, the type of container, the capacity, and the packaging form.
 以下、本発明の好適な態様について説明する。ただし、以下に記載する好適な態様例によって、本発明の範囲が限定されるわけではない。 Hereinafter, preferred embodiments of the present invention will be described. However, the scope of the present invention is not limited to the preferred embodiments described below.
 本発明に係る第一の製造システムは、一態様として、前記容器供給装置および前記充填装置の双方が、それぞれ複数設けられていることが好ましい。 In one aspect of the first manufacturing system according to the present invention, it is preferable that a plurality of both the container supply device and the filling device are provided.
 この構成によれば、生産される製品の付加価値のバリエーションを、さらに多様化できる。 According to this configuration, it is possible to further diversify the variations in added value of manufactured products.
 本発明に係る第一の製造システムは、一態様として、前記装置群が、空の前記容器、または、前記被充填物が充填されている前記容器、を検査できる検査装置をさらに含むことが好ましい。 In one embodiment of the first manufacturing system according to the present invention, it is preferable that the device group further includes an inspection device capable of inspecting the empty container or the container filled with the material to be filled. .
 この構成によれば、製品の品質を担保するために必要な検査についても、柔軟な運用が可能になるので、生産活動の機動性が一層高まる。 According to this configuration, it becomes possible to flexibly operate inspections necessary to ensure product quality, further increasing the flexibility of production activities.
 本発明に係る第一の製造システムは、一態様として、前記容器供給装置、前記充填装置、および前記検査装置が、いずれも複数設けられていることが好ましい。 In one aspect of the first manufacturing system according to the present invention, it is preferable that a plurality of each of the container supply device, the filling device, and the inspection device are provided.
 この構成によれば、生産される製品の付加価値のバリエーションを、さらに多様化できる。 According to this configuration, it is possible to further diversify the variations in added value of manufactured products.
 本発明に係る第一の製造システムは、一態様として、前記装置群が、複数の前記容器を梱包できる梱包装置をさらに含むことが好ましい。 In one embodiment of the first manufacturing system according to the present invention, it is preferable that the device group further includes a packing device capable of packing a plurality of the containers.
 この構成によれば、生産される製品の付加価値のバリエーションを、さらに多様化できる。 According to this configuration, it is possible to further diversify the variations in added value of manufactured products.
 本発明のさらなる特徴と利点は、図面を参照して記述する以下の例示的かつ非限定的な実施形態の説明によってより明確になるであろう。 Further features and advantages of the invention will become clearer from the following description of exemplary and non-limiting embodiments, written with reference to the drawings.
実施形態に係る製造システムを示す模式図である。FIG. 1 is a schematic diagram showing a manufacturing system according to an embodiment. 従来技術に係る製造システムを示す模式図である。FIG. 1 is a schematic diagram showing a manufacturing system according to a prior art. 実施形態に係る製造システムの第一の運用例を示す模式図である。FIG. 2 is a schematic diagram showing a first example of operation of the manufacturing system according to the embodiment. 実施形態に係る製造システムの第二の運用例を示す模式図である。FIG. 2 is a schematic diagram showing a second example of operation of the manufacturing system according to the embodiment. 実施形態に係る製造システムの第三の運用例を示す模式図である。FIG. 3 is a schematic diagram showing a third example of operation of the manufacturing system according to the embodiment.
 本発明に係る製造システムの実施形態について、図面を参照して説明する。以下では、本発明に係る製造システムを、容器Bに飲料(被充填物の例である。)が充填されている飲料製品(製品の例である。)を製造する製造システム100に適用した例について説明する。 An embodiment of a manufacturing system according to the present invention will be described with reference to the drawings. Below, an example in which the manufacturing system according to the present invention is applied to a manufacturing system 100 that manufactures a beverage product (an example of a product) in which a container B is filled with a beverage (an example of a material to be filled) I will explain about it.
〔製造システムの概要〕
 本実施形態に係る製造システム100は、容器供給装置10、充填装置20、検査装置30、ラベラ装置40、および梱包装置50を含む装置群1と、装置群1を構成する複数の装置の間で容器Bを搬送できる搬送装置2と、を備える(図1)。また、装置群1は、洗浄殺菌装置15および封止装置25をさらに含む。
[Overview of manufacturing system]
A manufacturing system 100 according to the present embodiment includes a device group 1 including a container supply device 10, a filling device 20, an inspection device 30, a labeler device 40, and a packaging device 50, and a plurality of devices constituting the device group 1. A transport device 2 capable of transporting a container B is provided (FIG. 1). Furthermore, the device group 1 further includes a cleaning and sterilizing device 15 and a sealing device 25.
 飲料製品の製造は、概して以下の流れで行われる。まず、容器供給装置10から供給された容器Bが充填装置20に搬送される。次に、充填装置20において、空の容器Bに被充填物が充填される。容器Bに被充填物が充填された後に当該容器Bの口部が封止され、その後、充填後の容器Bが検査装置30による検査を受ける。さらに、検査に合格した容器Bに対して、ラベラ装置40によってラベルが貼付されて、飲料製品が販売に供されうる状態に完成される。その後、梱包装置50によって複数の飲料製品が、物流や保管などに適した荷姿に梱包され、梱包製品として出荷される。上記の例を逸脱する場合については、以下の説明の中で都度説明する。 The production of beverage products generally follows the steps below. First, the container B supplied from the container supply device 10 is conveyed to the filling device 20. Next, in the filling device 20, the empty container B is filled with the material to be filled. After the container B is filled with the material to be filled, the mouth of the container B is sealed, and then the filled container B is inspected by the inspection device 30. Furthermore, a label is attached to the container B that has passed the inspection by the labeler device 40, and the beverage product is completed in a state where it can be sold. Thereafter, the plurality of beverage products are packed by the packaging device 50 in a packaging style suitable for distribution, storage, etc., and shipped as packaged products. Cases that deviate from the above example will be explained each time in the following description.
 このように、製造システム100による飲料製品の製造は、装置群1を構成する各装置による作業が順次行われて、梱包製品が完成されて出荷されるに至る。このとき、搬送装置2は、装置群1を構成する装置の間で容器Bを搬送する役割を果たす。すなわち、装置群1を構成する各装置が飲料製品を製造するための各工程を担当し、搬送装置2が工程間の容器Bの移送を担当する、と言える。 In this way, in manufacturing a beverage product by the manufacturing system 100, each device constituting the device group 1 performs the work in sequence, and the packaged product is completed and shipped. At this time, the transport device 2 plays the role of transporting the container B between the devices forming the device group 1. That is, it can be said that each device constituting the device group 1 is in charge of each process for manufacturing a beverage product, and the transport device 2 is in charge of transporting the container B between the steps.
〔装置群の構成〕
 以下では、装置群1を構成する各装置について説明する(図1)。
[Configuration of equipment group]
Below, each device constituting the device group 1 will be explained (FIG. 1).
 容器供給装置10(10A、10B、10C)は、容器Bを供給できる装置である。容器Bは、ペットボトル、缶、瓶、ゲーブルトップ容器、ポンプ容器、箱などであってよく、容器供給装置10の態様は、当該容器供給装置10によって供給される容器Bの態様に応じて決定される。たとえば、容器Bがペットボトルである場合は、容器供給装置10(10A、10B)は、プリフォームを原料とするブロー成形を行なってペットボトルを供給する装置でありうる。この場合の容器供給装置10は、ブロー成形機11(11A、11B)を中心として、当該ブロー成形機にプリフォームを供給する装置(不図示)や、成形されたプリフォームを搬送装置2に受け渡す装置(不図示)などが組み合わされた装置として構成される。 The container supply devices 10 (10A, 10B, 10C) are devices that can supply containers B. The container B may be a plastic bottle, a can, a bottle, a gable top container, a pump container, a box, etc., and the aspect of the container supply device 10 is determined according to the aspect of the container B supplied by the container supply device 10. be done. For example, if the container B is a PET bottle, the container supply device 10 (10A, 10B) may be a device that performs blow molding using a preform as a raw material and supplies the PET bottle. In this case, the container supply device 10 includes a blow molding machine 11 (11A, 11B), a device (not shown) for supplying preforms to the blow molding machine, and a conveying device 2 that receives the molded preforms. It is configured as a device in which a passing device (not shown) and the like are combined.
 また、製造システム100は、空の容器Bを洗浄する洗浄装置、および、空の容器Bを殺菌する殺菌装置、を含む。ただし洗浄装置および殺菌装置は、容器供給装置10と一体に設けられた洗浄装置12(12A)、殺菌装置13(13A)として設けられていてもよいし、容器供給装置10と別体の洗浄殺菌装置15として設けられていてもよい。本実施形態では、両方の態様を図示している(図1)。 The manufacturing system 100 also includes a cleaning device that cleans the empty container B, and a sterilization device that sterilizes the empty container B. However, the cleaning device and the sterilization device may be provided as a cleaning device 12 (12A) and a sterilization device 13 (13A) provided integrally with the container supply device 10, or a cleaning and sterilization device separate from the container supply device 10. It may be provided as a device 15. In this embodiment, both aspects are illustrated (FIG. 1).
 充填装置20(20A、20B、20C)は、容器Bに対して飲料を充填できる装置である。充填装置20の態様は、使用される容器Bに対する専用設計であってもよいし、複数の種類の容器Bに対して飲料を充填できる汎用設計であってもよい。充填装置20は、容器Bに対して直接に飲料の充填を行う装置であるフィラー装置21(21A、21B、21C)を中心として、当該フィラー装置21において充填される飲料を貯蔵するタンク(不図示)や、飲料を移送するポンプ(不図示)などが組み合わされた装置として構成される。 The filling device 20 (20A, 20B, 20C) is a device that can fill the container B with a beverage. The aspect of the filling device 20 may be designed specifically for the container B used, or may be a general design capable of filling a plurality of types of containers B with beverages. The filling device 20 includes a filler device 21 (21A, 21B, 21C), which is a device that directly fills a container B with a beverage, and a tank (not shown) that stores the beverage to be filled in the filler device 21. ) and a pump (not shown) for transferring beverages.
 また、製造システム100は、飲料が充填された容器Bの口部を封止する封止装置を含む。ただし封止装置は、充填装置20と一体に設けられた封止装置22(22A)として設けられていてもよいし、充填装置20と別体の封止装置25(25A、25B)として設けられていてもよい。本実施形態では、両方の態様を図示している(図1)。 The manufacturing system 100 also includes a sealing device that seals the mouth of the container B filled with the beverage. However, the sealing device may be provided as a sealing device 22 (22A) provided integrally with the filling device 20, or may be provided as a sealing device 25 (25A, 25B) separate from the filling device 20. You can leave it there. In this embodiment, both aspects are illustrated (FIG. 1).
 検査装置30は、容器Bを検査できる装置である。ここで検査対象とする容器Bは、空の容器Bである場合と、飲料が充填されている容器Bである場合と、いずれも存在する。 The inspection device 30 is a device that can inspect the container B. Here, the container B to be inspected may be an empty container B or a container B filled with a beverage.
 空の容器Bが検査対象になる場合は、容器供給装置10または洗浄殺菌装置15から検査装置30に搬送された容器Bが検査対象となる。この場合の検査装置30(充填前検査装置31)としては、空容器の異物検査装置、汚れ検査装置、瓶口の欠け検査装置などが例示される。検査後の容器Bは、充填前検査装置31から充填装置20に搬送される。すなわち、容器供給装置10または洗浄殺菌装置15から排出された空の容器Bが、充填前検査装置31による検査を受けたのちに、充填装置20に供給されることになる。 When the empty container B is to be inspected, the container B transported from the container supply device 10 or the cleaning and sterilizing device 15 to the inspection device 30 is to be inspected. Examples of the inspection device 30 (pre-filling inspection device 31) in this case include an empty container foreign matter inspection device, a dirt inspection device, and a bottle opening chipping inspection device. After the inspection, the container B is transported from the pre-filling inspection device 31 to the filling device 20. That is, the empty container B discharged from the container supply device 10 or the cleaning sterilization device 15 is inspected by the pre-filling inspection device 31 and then supplied to the filling device 20.
 飲料が充填されている容器Bが検査対象になる場合は、充填装置20もしくは封止装置25、またはラベラ装置40から検査装置30に搬送された容器Bが検査対象となる。この場合の検査装置30(充填後検査装置32(32A、32B))としては、異物検査装置、入味線検査装置、キャップ汚れ検査装置、密封検査装置、ラベル検査装置、異種キャップ検査装置、異種ラベル検査装置などが例示される。 When the container B filled with beverage is to be inspected, the container B conveyed from the filling device 20, the sealing device 25, or the labeler device 40 to the inspection device 30 is to be inspected. In this case, the inspection device 30 (post-filling inspection device 32 (32A, 32B)) includes a foreign object inspection device, a seasoning line inspection device, a cap stain inspection device, a seal inspection device, a label inspection device, a different kind of cap inspection device, and a different kind of label inspection device. An example is an inspection device.
 ラベラ装置40(40A、40B)は、容器Bにラベルを貼付可能な装置である。ラベラ装置40の態様は、使用される容器Bおよびラベルの態様に応じて決定される。たとえば、容器Bがペットボトルである場合は、ラベルとしてまたはロールラベルまたはシュリンクラベルが用いられることが一般的であり、使用されるラベルの方式に応じた公知のラベラ装置が用いられうる。 The labeler device 40 (40A, 40B) is a device that can attach a label to the container B. The aspect of the labeler device 40 is determined depending on the aspect of the container B and the label used. For example, when the container B is a plastic bottle, a roll label or a shrink label is generally used as the label, and a known labeler device can be used depending on the type of label used.
 なお、容器Bにラベルを貼付することを要さない場合は、容器Bがラベラ装置40を経由しなくてもよい。たとえば、製品名等があらかじめ印刷された缶を容器Bとして用いる場合や、飲料製品がいわゆるラベルレス製品(製品名等をラベル貼付以外の方法で表示する製品)である場合などは、容器Bにラベルを貼付することを要さない。 Note that if it is not necessary to attach a label to the container B, the container B does not need to go through the labeler device 40. For example, if a can with the product name, etc. printed in advance is used as Container B, or if the beverage product is a so-called label-less product (a product where the product name, etc. is displayed by a method other than pasting a label), Container B No need to attach a label.
 ここまでに説明した装置によって、飲料製品が販売に供されうる状態に完成される。すなわち、容器Bに飲料が充填され、出荷前に必要とされる検査が行われ、必要な場合はラベルが貼付された状態である。 By means of the apparatus described so far, the beverage product is completed and ready for sale. That is, the container B is filled with beverage, subjected to necessary inspections before shipping, and labeled if necessary.
 梱包装置50(50A、50B)は、複数の飲料製品(すなわち飲料が充填された容器B)を梱包できる装置である。梱包装置50の態様は、使用される容器Bおよび梱包資材の態様に応じて決定される。たとえば、梱包資材が段ボール箱である場合は梱包装置50としてケーサー装置が用いられ、梱包資材がストレッチフイルムである場合は梱包装置50としてストレッチフイルム包装機が用いられる。使用される梱包資材は、出荷先や物流ルートなどにおける荷扱い上の要請から決定されることが一般的である。なお、複数の飲料製品が梱包された梱包製品をパレットに載置するパレタイザも、梱包装置50に含まれうる。 The packaging devices 50 (50A, 50B) are devices that can package multiple beverage products (that is, containers B filled with beverages). The aspect of the packaging device 50 is determined according to the aspect of the container B and packaging material used. For example, if the packing material is a cardboard box, a caser device is used as the packing device 50, and if the packing material is a stretch film, a stretch film wrapping machine is used as the packing device 50. The packaging materials used are generally determined based on the cargo handling requirements of the shipping destination, distribution route, etc. Note that the packaging device 50 may also include a palletizer that places a packaged product containing a plurality of beverage products on a pallet.
〔搬送装置の構成〕
 次に、搬送装置2の構成について説明する。搬送装置2は、容器Bを搬送する装置であり、その搬送経路の始点および終点を、装置群1を構成する装置の中から任意に選択できる。すなわち、搬送装置2は、装置群1を構成する任意の二つの装置の間で、容器Bを搬送する装置である。
[Conveyance device configuration]
Next, the configuration of the transport device 2 will be explained. The transport device 2 is a device that transports the container B, and the start and end points of its transport path can be arbitrarily selected from among the devices constituting the device group 1. That is, the transport device 2 is a device that transports the container B between any two devices that constitute the device group 1.
 本実施形態に係る搬送装置2として使用可能な装置の第一の例として、ベッコフオートメーション株式会社製のXPlanarシリーズが例示される。XPlanarシリーズの搬送装置は、タイル状部材とプレート状部材とを含み、プレート状部材は、タイル状部材によって形成される磁場の作用によって浮上した状態でタイル状部材の上を移動する。タイル状部材が設置されている範囲内で、個々のプレート状部材の移動を独立に制御できるので、個々のプレート状部材の経路を個別に制御できる。 A first example of a device that can be used as the transport device 2 according to the present embodiment is the XPlanar series manufactured by Beckhoff Automation Co., Ltd. The XPlanar series transport device includes a tile-like member and a plate-like member, and the plate-like member moves over the tile-like member in a levitated state due to the action of a magnetic field formed by the tile-like member. Since the movement of each plate-like member can be independently controlled within the range where the tile-like members are installed, the path of each plate-like member can be individually controlled.
 これを搬送装置2として使用する場合は、装置群1を構成する装置間にタイル状部材を設置しておき、当該タイル状部材の上をプレート状部材が移動できるようにして、製造システム100が構成される。装置群1を構成するいずれかの装置から排出された容器B(飲料の充填状態を問わない。)は、プレート状部材に載置されて、次の工程を担当する装置に搬送される。 When using this as the conveying device 2, a tile-like member is installed between the devices constituting the device group 1, and a plate-like member can move on the tile-like member, so that the manufacturing system 100 configured. The container B (regardless of the state of beverage filling) discharged from any of the devices constituting the device group 1 is placed on a plate-like member and transported to the device in charge of the next process.
 本実施形態に係る搬送装置2として使用可能な装置の第二の例として、B&R株式会社製のアコポストラック(登録商標)シリーズが例示される。アコポストラックシリーズの搬送装置は、レール状部材と搬送台車とを含み、搬送台車はレール状部材に沿って移動する。レール状部材は複数の経路に分岐する態様で設置でき、レール状部材に沿う限度でそれぞれの搬送台車の経路を独立に制御できる。 As a second example of a device that can be used as the transport device 2 according to the present embodiment, the Acopostrac (registered trademark) series manufactured by B&R Co., Ltd. is exemplified. The Acopost truck series transport device includes a rail-like member and a transport vehicle, and the transport vehicle moves along the rail-like member. The rail-like member can be installed in a manner that branches into a plurality of routes, and the route of each carrier can be independently controlled within the limits along the rail-like member.
 これを搬送装置2として使用する場合は、装置群1を構成する装置間にレール状部材をネットワーク状に設置しておき、当該レール状部材に沿って搬送台車が移動できるようにして、製造システム100が構成される。装置群1を構成するいずれかの装置から排出された容器B(飲料の充填状態を問わない。)は、搬送台車に載置されて、次の工程を担当する装置に搬送される。 When using this as the conveyance device 2, rail-like members are installed in a network between the devices constituting the device group 1, so that the conveyance cart can move along the rail-like members, and the manufacturing system 100 are configured. Container B (regardless of the state of beverage filling) discharged from any of the devices constituting device group 1 is placed on a conveyance truck and conveyed to the device in charge of the next process.
 それぞれの搬送装置2の経路は、たとえばコンピュータ(不図示)によって、個別に制御されうる。搬送装置2が容器Bを搬送する経路の始点および終点の組合せ、ならびに各経路の目的は、表1に例示されるが、これらに限定されない。なお、表1の例は、搬送装置2が上記のいずれの例を含むいずれの態様であっても適用される。また、いくつかの経路を図1において破線で例示しているが、当該破線は説明の目的で一部の経路について代表して示したのであって、破線で示されていない経路も設定可能である。 The path of each transport device 2 can be individually controlled, for example, by a computer (not shown). The combinations of starting points and ending points of the routes along which the conveying device 2 conveys the container B, and the purpose of each route are illustrated in Table 1, but are not limited thereto. Note that the examples in Table 1 are applicable to any mode of the transport device 2 including any of the above examples. In addition, although some routes are illustrated with broken lines in Figure 1, the broken lines are representative of some routes for the purpose of explanation, and routes not shown with broken lines can also be set. be.
 表1:搬送経路の例
Figure JPOXMLDOC01-appb-T000001
 
Table 1: Example of transport route
Figure JPOXMLDOC01-appb-T000001
〔製造システムの運用〕
 以下では、製造システム100の運用の例を説明する。なお、比較のため従来の製造システム200(図2)を用いる場合についても説明する。図2に示す従来の製造システム200には、互いに独立している三つの製造ライン201、202、203が設けられており、それぞれの製造ラインが容器供給装置10、充填装置20、検査装置30、ラベラ装置40、および梱包装置50を備える。
[Manufacturing system operation]
An example of the operation of the manufacturing system 100 will be described below. For comparison, a case will also be described in which a conventional manufacturing system 200 (FIG. 2) is used. The conventional manufacturing system 200 shown in FIG. 2 is provided with three manufacturing lines 201, 202, and 203 that are independent of each other, and each manufacturing line includes a container feeding device 10, a filling device 20, an inspection device 30, It includes a labeler device 40 and a packaging device 50.
(1)複数種製品の混合梱包
 製造システム100の第一の運用例では、複数の充填装置20において、それぞれ異なる飲料を充填する。これによって、経由する充填装置20の違いによって、互いに異なる種類の飲料製品が製造される。図3では、同一の容器供給装置10Aから供給された容器Bが、二つの充填装置20A、20Bに分配され、充填装置20Aおよび充填装置20Bにおいてそれぞれ異なる飲料の充填が行われる例を示している。充填装置20Aを経由して製造された飲料製品と、充填装置20Bを経由して製造された飲料製品とは、充填されている飲料が異なる。
(1) Mixed packaging of multiple types of products In the first operation example of the manufacturing system 100, different beverages are filled in the plurality of filling devices 20, respectively. As a result, different types of beverage products are manufactured depending on the filling device 20 that is used. FIG. 3 shows an example in which containers B supplied from the same container supply device 10A are distributed to two filling devices 20A and 20B, and each of the filling devices 20A and 20B is filled with different beverages. . The beverage products manufactured through the filling device 20A and the beverage products manufactured through the filling device 20B are filled with different beverages.
 このように製造される互いに異なる種類の飲料製品を、同一の梱包装置50Aに搬送すれば、複数種類の製品が混載された梱包製品を製造できる。また、搬送装置2の単位で搬送先を指定できるので、梱包装置50Aにおいて梱包される梱包製品の一つずつについて、混載される複数種類の製品の割合を変更することも可能である。以上の運用例によれば、複数種類の飲料製品を顧客ごとの個別の要望に応える比率で混載した梱包製品の受注生産が可能になる。この運用例を実現するためには、少なくとも充填装置20が複数設けられていることを要する。 By conveying the different types of beverage products manufactured in this way to the same packaging device 50A, it is possible to manufacture a packaged product in which multiple types of products are mixed. Further, since the destination can be specified for each transport device 2, it is also possible to change the ratio of multiple types of products to be mixed for each packaged product packed in the packaging device 50A. According to the above example of operation, it is possible to produce to order packaged products in which multiple types of beverage products are mixed at a ratio that meets the individual needs of each customer. In order to realize this example of operation, it is necessary that at least a plurality of filling devices 20 are provided.
 一方、従来の製造システム200では、それぞれの充填装置20が所属する製造ラインが、それぞれ独立に梱包装置50を有しており、かつそれぞれの梱包装置50に供給される飲料製品は同一ラインの充填装置20を経たもののみであるので、単一種類の製品のみが梱包された梱包製品しか製造できない。したがって、従来の製造システム200では、上記のような受注生産は、不可能または非常に困難である。 On the other hand, in the conventional manufacturing system 200, each manufacturing line to which each filling device 20 belongs has an independent packaging device 50, and beverage products supplied to each packaging device 50 are filled in the same line. Since only the products have passed through the device 20, only packaged products containing only a single type of product can be manufactured. Therefore, with the conventional manufacturing system 200, the above-described made-to-order manufacturing is impossible or extremely difficult.
(2)混合飲料の製造
 製造システム100の第二の運用例では、単一の容器Bが複数の充填装置20を経由する搬送経路を実現する。たとえば、一つ目の充填装置20Aにおいてコーヒー飲料を充填し、二つ目の充填装置20Bにおいて乳製品を充填するように構成すれば、カフェオレ飲料を製造できる(図4)。このとき、二つの充填装置20A、20Bにおいて充填される飲料(コーヒー飲料、乳製品)の割合を変更すれば、製造されるカフェオレ飲料の風味を容易に変更できる。この運用例を実現するためには、少なくとも充填装置20が複数設けられていることを要する。
(2) Production of mixed beverage In the second operational example of the production system 100, a single container B realizes a transport route via a plurality of filling devices 20. For example, if the first filling device 20A is configured to fill a coffee beverage and the second filling device 20B is filled with dairy products, a cafe au lait beverage can be manufactured (FIG. 4). At this time, by changing the ratio of drinks (coffee drinks, dairy products) filled in the two filling devices 20A and 20B, the flavor of the produced cafe au lait drink can be easily changed. In order to realize this example of operation, it is necessary that at least a plurality of filling devices 20 are provided.
 従来の製造システム200においても、カフェオレ飲料の製造自体は可能である。しかし従来の製造システム200では、充填装置20のタンクにあらかじめ調製されたカフェオレ飲料を用意しておく必要があり、カフェオレ飲料の風味を変更するためにはタンクや配管などの洗浄を伴う製品切り替えを要する。そのため、従来の製造システム200における風味の変更は、タンク内の製品の廃棄を伴うか、またはタンクが空になったタイミングに限定されることになる。本実施形態に係る製造システム100を用いれば、これらの課題を解消できる。 Even in the conventional manufacturing system 200, it is possible to manufacture the cafe au lait beverage itself. However, in the conventional manufacturing system 200, it is necessary to prepare a cafe au lait beverage prepared in advance in the tank of the filling device 20, and in order to change the flavor of the cafe au lait beverage, the product requires cleaning of the tank, piping, etc. Requires switching. Therefore, flavor changes in the conventional manufacturing system 200 involve discarding the product in the tank or are limited to when the tank is empty. These problems can be solved by using the manufacturing system 100 according to this embodiment.
(3)複数包装形態の同時生産
 製造システム100の第三の運用例では、充填装置20において、複数種類の容器Bに対する飲料の充填が行われる(図5)。たとえば、ある容器供給装置10Aからペットボトルが供給され、他の容器供給装置10Cから瓶が供給され、ペットボトルおよび瓶のいずれも充填装置20Cに搬送される。その後、充填装置20Cでは、搬送された容器Bの種類(ペットボトルまたは瓶)の種類によらず、当該容器Bに対する飲料の充填が行われる。充填後の容器Bは、容器の種類に応じて異なる後工程(封止装置25A、25B、充填後検査装置32A、32B、およびラベラ装置40A、40B)を順次経由して、最終的に同一の梱包装置50Bにおいて同一の梱包製品に混載される。これによって、複数の包装形態(ペットボトルおよび瓶)の飲料製品を同時に生産できる。この運用例を実現するためには、少なくとも容器供給装置10が複数設けられていることを要する。
(3) Simultaneous Production of Multiple Packaging Forms In the third operational example of the manufacturing system 100, multiple types of containers B are filled with beverages in the filling device 20 (FIG. 5). For example, a plastic bottle is supplied from one container supply device 10A, a bottle is supplied from another container supply device 10C, and both the plastic bottle and the bottle are conveyed to the filling device 20C. Thereafter, in the filling device 20C, the container B is filled with beverage, regardless of the type of the transported container B (plastic bottle or bottle). Container B after filling passes through different post-processes (sealing devices 25A, 25B, post-filling inspection devices 32A, 32B, and labeler devices 40A, 40B) depending on the type of container, and finally becomes the same container. They are mixed into the same packaged product in the packaging device 50B. This allows the simultaneous production of beverage products in multiple packaging formats (plastic bottles and bottles). In order to realize this example of operation, it is necessary that at least a plurality of container supply devices 10 are provided.
 また、複数のラベラ装置40を用いて、容器Bに貼付されるラベルが互いに異なる複数の飲料製品を同時に生産することも可能である。この例では、複数種類のラベルを貼付した飲料製品を同時に商品展開するプロモーション施策を実行する、仕向け地ごとに異なるラベルを貼付した飲料製品を同時に生産する、など、販売戦略に応じた機動的な生産活動が可能になる。なお、ラベラ装置40を経由させず、ラベルが貼付されていない態様の飲料製品を生産品目に含めてもよい。 Furthermore, by using a plurality of labeler devices 40, it is also possible to simultaneously produce a plurality of beverage products with different labels affixed to the containers B. In this example, we can implement flexible promotion measures that suit sales strategies, such as implementing promotional measures to simultaneously sell beverage products with multiple types of labels, or simultaneously producing beverage products with different labels for each destination. Production activities become possible. Note that beverage products that do not pass through the labeler device 40 and have no labels attached thereto may be included in the production items.
 さらに、複数の梱包装置50を用いて、梱包形態が異なる複数の梱包製品を同時に生産することも可能である。たとえば、段ボール箱包装が広く使われる国へ出荷する梱包製品と、ストレッチフイルム包装が広く使われる国へ出荷する梱包製品と、を同時に生産できる。 Furthermore, it is also possible to simultaneously produce a plurality of packaged products with different packaging forms using a plurality of packaging devices 50. For example, a packaged product to be shipped to a country where cardboard box packaging is widely used and a packaged product to be shipped to a country where stretch film packaging is widely used can be simultaneously produced.
 従来の製造システム200においても、包装形態が異なる飲料製品の同時生産自体は可能である。しかし、従来の製造システム200では、包装形態ごとに異なる製造ラインを稼働する必要があり、その分、他の飲料製品の製造に充当できる製造ラインが減少するので、製造システム200全体としての生産効率が低下しうる。また、少なくとも二つの充填装置20に同種の飲料が充填されることになるので、その種の飲料製品の生産量が過剰になるか、または廃棄ロスが生じるおそれがある。本実施形態に係る製造システム100を用いれば、これらの課題を解消できる。 Even in the conventional manufacturing system 200, it is possible to simultaneously produce beverage products with different packaging formats. However, in the conventional manufacturing system 200, it is necessary to operate a different manufacturing line for each packaging type, which reduces the number of manufacturing lines that can be used to manufacture other beverage products, which reduces the production efficiency of the manufacturing system 200 as a whole. may decrease. Moreover, since at least two filling devices 20 are filled with the same type of beverage, there is a risk that the amount of production of the type of beverage product will be excessive or that there will be waste loss. These problems can be solved by using the manufacturing system 100 according to this embodiment.
(4)生産中のメンテナンス実施
 製造システム100の第四の運用例では、飲料製品の生産が行われている最中に、一部の装置のメンテナンスが行われる。ここでいうメンテナンスとは、装置の点検、整備、修理、設定変更、充填される飲料製品の切り替え、などの、対象とする装置を停止して実施する必要がある種々の措置を含む。
(4) Performing maintenance during production In the fourth operation example of the manufacturing system 100, maintenance is performed on some of the devices while the beverage product is being produced. Maintenance here includes various measures that need to be carried out by stopping the target device, such as inspecting, servicing, repairing, changing settings, and changing the beverage product to be filled.
 たとえば、容器供給装置10A、充填装置20B、封止装置25A、充填後検査装置32A、ラベラ装置40A、および梱包装置50Aの順で容器Bが搬送される経路で飲料製品の生産が行われているときは、上記の各装置と並列関係にある装置(容器供給装置10B、10C、充填装置20A、20Cなど)のメンテナンスを、生産活動に影響を与えることなく実施できる。また、上記の各装置を並列関係にある他の装置により代替すれば、生産活動を停止することなく上記の各装置のメンテナンスを実施できる。たとえば、充填を実施する装置を充填装置20Bから充填装置20Cに切り替えれば、充填装置20Bのメンテナンスを実施できる。 For example, a beverage product is produced along a route in which the container B is transported in the order of the container feeding device 10A, the filling device 20B, the sealing device 25A, the post-filling inspection device 32A, the labeler device 40A, and the packaging device 50A. At this time, maintenance of devices (container feeding devices 10B, 10C, filling devices 20A, 20C, etc.) that are in a parallel relationship with each of the above devices can be carried out without affecting production activities. Further, by replacing each of the above devices with another device in a parallel relationship, maintenance of each of the above devices can be performed without stopping production activities. For example, by switching the device that performs filling from filling device 20B to filling device 20C, maintenance of filling device 20B can be performed.
 従来の製造システム200では、各装置が一連の製造ライン201、202、203をそれぞれ構成するので、一部の装置についてのみメンテナンスが必要な場合であっても、当該装置が所属する製造ライン全体の生産活動を停止する必要がある。そのため、メンテナンスを実行することによる生産活動への影響が大きい。 In the conventional manufacturing system 200, each device constitutes a series of manufacturing lines 201, 202, and 203, so even if only some of the devices require maintenance, the entire manufacturing line to which the device belongs is maintained. It is necessary to stop production activities. Therefore, performing maintenance has a large impact on production activities.
(5)システム構成の柔軟な変更
 第五の運用例では、製造システム100の構成の変更について、製造システム100を構成する装置単位での柔軟な変更が可能である。たとえば、新商品の生産を新たに開始する際場合は、売れ行きが不透明であることが通常であるので、新商品の生産を少量から始め、売れ行きが良好であれば生産量を増やす、という考え方で生産計画を組むことが想定される。本実施形態に係る製造システム100では、既存の充填装置20に加えて、タンク容量が小さい新商品用の充填装置20を新設し、他の装置は既存の装置を用いることで、最低限の投資で、かつ既存の製品の生産量を大きく落とすことなく、新商品の生産を開始できる。
(5) Flexible change in system configuration In the fifth operation example, the configuration of the manufacturing system 100 can be changed flexibly in units of devices that make up the manufacturing system 100. For example, when starting production of a new product, sales are usually uncertain, so the idea is to start producing the new product in small quantities and increase production if sales are good. It is assumed that a production plan will be created. In the manufacturing system 100 according to this embodiment, in addition to the existing filling device 20, a new filling device 20 for new products with a small tank capacity is installed, and other devices are used as existing devices, thereby minimizing investment. , and can start producing new products without significantly reducing the production volume of existing products.
 従来の製造システム200では、新商品の生産を開始する際に、一連の製造ライン単位で、生産する製品を切り替えるか、または新たな製造ラインを増設する必要がある。しかし前者の対応では、既存の製品の生産量を落とす必要があるとともに、売れ行きが不透明な新商品にとっては過剰な生産能力の設備を運用することになる。また、後者の対応では、投資額が大きくなるおそれがある。 In the conventional manufacturing system 200, when starting production of a new product, it is necessary to switch the product to be produced in a series of manufacturing lines or to add a new manufacturing line. However, the former approach would require reducing production of existing products, and would require the use of equipment with excessive production capacity for new products whose sales are uncertain. Furthermore, the latter approach may require a large investment amount.
〔その他の実施形態〕
 上記の実施形態では、装置群1として容器供給装置10、充填装置20、検査装置30、ラベラ装置40、および梱包装置50を含む製造システム100を例として説明した。しかし、本発明に係る製造システムにおいて、上記の全ての装置が必須の構成要素であるわけではない。本発明に係る製造システムに設けられる装置群の構成(装置群を構成する装置の種類および数量)は、当該製造システムにおいて実施される生産活動の内容に応じて、適宜選択される。
[Other embodiments]
In the above embodiment, the manufacturing system 100 including the container supply device 10, the filling device 20, the inspection device 30, the labeler device 40, and the packaging device 50 as the device group 1 has been described as an example. However, in the manufacturing system according to the present invention, not all of the above devices are essential components. The configuration of the device group provided in the manufacturing system according to the present invention (the type and quantity of devices constituting the device group) is selected as appropriate depending on the content of the production activity to be performed in the manufacturing system.
 容器供給装置が複数設けられている場合は、製造システムにおいて複数種類の容器を同時に取り扱うことができるため、好ましい。この場合、たとえば、容器の種類や容量などが異なる複数種類の飲料製品を同時に生産する、といった生産活動が実現可能になる。また、充填装置が複数設けられている場合は、製造システムにおいて複数の被充填物を同時に取り扱うことができるため、好ましい。この場合、たとえば、複数の風味の飲料製品を同時に生産する、といった生産活動が実現可能になる。したがって、容器供給装置および充填装置の少なくとも一方が複数設けられていると、被充填物の種類、容器の種類、容量などの、製品自体の付加価値を決定づける要素が異なる複数種類の製品を同時に生産しやすい。この態様は、生産される製品の付加価値のバリエーションを多様化した生産活動を可能にする。 It is preferable if a plurality of container supply devices are provided, since this allows the manufacturing system to handle a plurality of types of containers at the same time. In this case, it becomes possible to realize production activities such as, for example, simultaneously producing multiple types of beverage products with different container types and capacities. Furthermore, it is preferable if a plurality of filling devices are provided, since the manufacturing system can handle a plurality of objects to be filled at the same time. In this case, production activities such as, for example, simultaneously producing beverage products with multiple flavors become possible. Therefore, if at least one of a plurality of container feeding devices and filling devices is provided, multiple types of products with different factors that determine the added value of the product itself, such as the type of material to be filled, the type of container, and the capacity, can be simultaneously produced. It's easy to do. This aspect enables production activities with diversified variations in the added value of manufactured products.
 検査装置が複数設けられている場合は、製造システムにおいて検査の機動的な実行が可能になるため、好ましい。たとえば、第一の検査装置において不具合が検出された対象物のみを第二の検査装置に搬送し、不具合が検出されなかった対象物は後工程に搬送する、といった運用が可能になる。 It is preferable if a plurality of inspection devices are provided, as this allows flexible execution of inspections in the manufacturing system. For example, it becomes possible to carry out an operation in which only objects for which a defect is detected in a first inspection device are transported to a second inspection device, and objects for which a defect is not detected are transported to a subsequent process.
 ラベラ装置が複数設けられている場合は、製造システムにおいてラベルが異なる製品を同時に製造できるため、好ましい。また、梱包装置が複数設けられている場合は、製造システムにおいて梱包形態が異なる製品を同時に製造できるため、好ましい。したがって、ラベラ装置および梱包装置の少なくとも一方が複数設けられていると、ラベルや梱包などの二次的な包装に係る特徴が異なる複数種類の製品を同時に生産しやすい。この態様は、プロモーション方法や仕向け地域などの販売戦略を考慮した機動的な生産活動を可能にする。 It is preferable if a plurality of labeler devices are provided, since the manufacturing system can simultaneously manufacture products with different labels. Further, it is preferable that a plurality of packaging devices are provided, since the manufacturing system can simultaneously manufacture products with different packaging forms. Therefore, when at least one of a plurality of labeler devices and packaging devices is provided, it is easy to simultaneously produce a plurality of types of products having different characteristics related to secondary packaging such as labels and packaging. This aspect enables flexible production activities that take into consideration sales strategies such as promotion methods and destination areas.
 また、いずれの装置についても、複数の装置が設けられている場合は、複数の装置のうちの一つを停止しても、他の装置を用いて生産活動を継続できるので、製造システム全体のメンテナンス性が向上する点で好ましい。 Additionally, if multiple devices are installed, even if one of the devices is stopped, production can be continued using other devices, which improves the overall manufacturing system. This is preferable because it improves maintainability.
 その他の構成に関しても、本明細書において開示された実施形態は全ての点で例示であって、本発明の範囲はそれらによって限定されることはないと理解されるべきである。当業者であれば、本発明の趣旨を逸脱しない範囲で、適宜改変が可能であることを容易に理解できるであろう。したがって、本発明の趣旨を逸脱しない範囲で改変された別の実施形態も、当然、本発明の範囲に含まれる。 Regarding other configurations, it should be understood that the embodiments disclosed in this specification are illustrative in all respects, and the scope of the present invention is not limited thereto. Those skilled in the art will easily understand that modifications can be made as appropriate without departing from the spirit of the present invention. Therefore, other embodiments that are modified without departing from the spirit of the present invention are naturally included within the scope of the present invention.
 本発明は、たとえば飲料製品を製造する製造システムに利用できる。 The present invention can be used, for example, in a manufacturing system that manufactures beverage products.
 100 :製造システム
 1   :装置群
 2   :搬送装置
 10  :容器供給装置
 11  :ブロー成形機
 12  :洗浄装置
 13  :殺菌装置
 15  :洗浄殺菌装置
 20  :充填装置
 21  :フィラー装置
 22  :封止装置
 25  :封止装置
 30  :検査装置
 31  :充填前検査装置
 32  :充填後検査装置
 40  :ラベラ装置
 50  :梱包装置
 B   :容器
 200 :従来の製造システム
 201 :製造ライン
 202 :製造ライン
 203 :製造ライン
100: Manufacturing system 1: Equipment group 2: Conveying device 10: Container feeding device 11: Blow molding machine 12: Cleaning device 13: Sterilizing device 15: Washing and sterilizing device 20: Filling device 21: Filler device 22: Sealing device 25: Sealing device 30: Inspection device 31: Pre-filling inspection device 32: Post-filling inspection device 40: Labeler device 50: Packing device B: Container 200: Conventional manufacturing system 201: Manufacturing line 202: Manufacturing line 203: Manufacturing line

Claims (6)

  1.  容器に被充填物が充填されている製品を製造する製造システムであって、
     少なくとも、前記容器を供給できる容器供給装置、および、前記容器に対して前記被充填物を充填できる充填装置、を含む装置群と、
     前記装置群を構成する複数の装置の間で前記容器を搬送できる搬送装置と、を備え、
     前記容器供給装置および前記充填装置の少なくとも一方が複数設けられており、
     前記搬送装置が前記容器を搬送する経路の始点および終点を、前記装置群を構成する装置の中から任意に選択可能である製造システム。
    A manufacturing system for manufacturing a product in which a container is filled with a material to be filled,
    A device group including at least a container supply device capable of supplying the container, and a filling device capable of filling the container with the material to be filled;
    a transport device capable of transporting the container between a plurality of devices constituting the device group;
    A plurality of at least one of the container supply device and the filling device are provided,
    A manufacturing system in which a starting point and an ending point of a route along which the conveying device conveys the container can be arbitrarily selected from among the devices constituting the device group.
  2.  前記容器供給装置および前記充填装置の双方が、それぞれ複数設けられている請求項1に記載の製造システム。 The manufacturing system according to claim 1, wherein a plurality of both the container feeding device and the filling device are provided.
  3.  前記装置群が、空の前記容器、または、前記被充填物が充填されている前記容器、を検査できる検査装置をさらに含む請求項1に記載の製造システム。 The manufacturing system according to claim 1, wherein the device group further includes an inspection device that can inspect the empty container or the container filled with the material to be filled.
  4.  前記容器供給装置、前記充填装置、および前記検査装置が、いずれも複数設けられている請求項3に記載の製造システム。 The manufacturing system according to claim 3, wherein a plurality of each of the container supply device, the filling device, and the inspection device are provided.
  5.  前記装置群が、複数の前記容器を梱包できる梱包装置をさらに含む請求項1~4のいずれか一項に記載の製造システム。 The manufacturing system according to any one of claims 1 to 4, wherein the device group further includes a packaging device capable of packaging a plurality of the containers.
  6.  容器に被充填物が充填されている製品が梱包された梱包製品を製造する製造システムであって、
     少なくとも、前記容器を供給できる容器供給装置、前記容器に対して前記被充填物を充填できる充填装置、前記容器にラベルを貼付可能なラベラ装置、および、複数の前記容器を梱包可能な梱包装置、を含む装置群と、
     前記装置群を構成する複数の装置の間で前記容器を搬送可能な搬送装置と、を備え、
     前記ラベラ装置および前記梱包装置の少なくとも一方が複数設けられており、
     前記搬送装置が前記容器を搬送する経路の始点および終点を、前記装置群を構成する装置の中から任意に選択可能である製造システム。
    A manufacturing system for manufacturing a packaged product in which a product in which a container is filled with a substance to be filled,
    At least a container supply device capable of supplying the container, a filling device capable of filling the container with the material to be filled, a labeler device capable of attaching a label to the container, and a packing device capable of packing a plurality of the containers; a group of devices including;
    a transport device capable of transporting the container between a plurality of devices constituting the device group;
    A plurality of at least one of the labeler device and the packaging device are provided,
    A manufacturing system in which a starting point and an ending point of a route along which the conveying device conveys the container can be arbitrarily selected from among the devices constituting the device group.
PCT/JP2023/026203 2022-07-22 2023-07-18 Manufacturing system WO2024019033A1 (en)

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JP2021513487A (en) * 2018-03-07 2021-05-27 ザ プロクター アンド ギャンブル カンパニーThe Procter & Gamble Company Systems and methods for simultaneous production of products using independent guide carriers

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2021513487A (en) * 2018-03-07 2021-05-27 ザ プロクター アンド ギャンブル カンパニーThe Procter & Gamble Company Systems and methods for simultaneous production of products using independent guide carriers

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