WO2024017553A1 - Method for manufacturing an edge emitting semiconductor laser diode - Google Patents

Method for manufacturing an edge emitting semiconductor laser diode Download PDF

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Publication number
WO2024017553A1
WO2024017553A1 PCT/EP2023/066794 EP2023066794W WO2024017553A1 WO 2024017553 A1 WO2024017553 A1 WO 2024017553A1 EP 2023066794 W EP2023066794 W EP 2023066794W WO 2024017553 A1 WO2024017553 A1 WO 2024017553A1
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Prior art keywords
time interval
emitting semiconductor
edge emitting
temperature
during
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French (fr)
Inventor
Teresa Langer
Peter Fuchs
Markus CHRZASCIEL
Solveig PUTZSCHKE
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Ams Osram International GmbH
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Ams Osram International GmbH
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01SDEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
    • H01S5/00Semiconductor lasers
    • H01S5/02Structural details or components not essential to laser action
    • H01S5/028Coatings ; Treatment of the laser facets, e.g. etching, passivation layers or reflecting layers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01SDEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
    • H01S5/00Semiconductor lasers
    • H01S5/02Structural details or components not essential to laser action
    • H01S5/028Coatings ; Treatment of the laser facets, e.g. etching, passivation layers or reflecting layers
    • H01S5/0282Passivation layers or treatments
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01SDEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
    • H01S5/00Semiconductor lasers
    • H01S5/02Structural details or components not essential to laser action
    • H01S5/0201Separation of the wafer into individual elements, e.g. by dicing, cleaving, etching or directly during growth
    • H01S5/0202Cleaving
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01SDEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
    • H01S5/00Semiconductor lasers
    • H01S5/02Structural details or components not essential to laser action
    • H01S5/028Coatings ; Treatment of the laser facets, e.g. etching, passivation layers or reflecting layers
    • H01S5/0281Coatings made of semiconductor materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01SDEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
    • H01S5/00Semiconductor lasers
    • H01S5/30Structure or shape of the active region; Materials used for the active region
    • H01S5/32Structure or shape of the active region; Materials used for the active region comprising PN junctions, e.g. hetero- or double- heterostructures
    • H01S5/323Structure or shape of the active region; Materials used for the active region comprising PN junctions, e.g. hetero- or double- heterostructures in AIIIBV compounds, e.g. AlGaAs-laser, InP-based laser

Definitions

  • a method for manufacturing an edge emitting semiconductor laser diode is provided .
  • An improved method for manufacturing an edge emitting semiconductor laser diode is to be provided .
  • an improved cleaning process for the facets of an edge emitting semiconductor laser diode is to be provided .
  • an edge emitting semiconductor body is provided in a chamber .
  • the chamber has a closed volume , wherein a vacuum can be generated .
  • the edge emitting semiconductor body is configured for generating electromagnetic laser radiation during operation .
  • the edge emitting semiconductor body comprises or consists of a semiconductor layer sequence having an active region, the active region being configured for generating electromagnetic radiation during operation of the edge emitting semiconductor laser diode .
  • the edge emitting semiconductor body has two opposite facets .
  • the facets are formed from side faces of the edge emitting semiconductor body .
  • the facets are arranged at two opposite side faces of the edge emitting semiconductor body .
  • the facets are perpendicular to a main extension plane of the active region . Over one facet , electromagnetic laser radiation is emitted by the edge emitting semiconductor laser diode during operation .
  • the facets for example covered with a highly reflective coating on one facet and an antiref lective coating on the other facet , form a resonator for the electromagnetic laser radiation .
  • the active region acts as a laser active medium and is arranged within the resonator .
  • the electromagnetic radiation is generated in the active region by stimulated emission, which leads to the formation of electromagnetic laser radiation . Due to the generation of the electromagnetic laser radiation by stimulated emission, the electromagnetic laser radiation usually has a high coherence length, a narrow emission spectrum and/or a high degree of polari zation, compared to electromagnetic radiation generated by spontaneous emission .
  • a temperature of the edge emitting semiconductor body is raised from a first temperature to a second temperature during a first time interval .
  • the temperature is raised from the first temperature to the second temperature continuously .
  • a raise of the temperature from the first temperature to the second temperature is constant .
  • the edge emitting semiconductor body is treated with the second temperature during a second time interval .
  • the second temperature is constant during the second time interval as far as possible .
  • the variation of the second time interval does not exceed 3% , preferably 1 % .
  • the second time interval immediately follows the first time interval .
  • an ion plasma is ignited in the chamber before or during the first time interval .
  • the ion plasma burns continuously during the whole first time interval and the whole second interval .
  • the ion plasma comprises or consists of hydrogen ions .
  • the edge emitting semiconductor body is treated with an ion plasma in the chamber during the first time interval and the second time interval .
  • the edge emitting semiconductor body is treated with ion plasma not only when the second temperature is achieved by heating the edge emitting semiconductor body but also during heating the edge emitting semiconductor body to the second temperature .
  • the edge emitting semiconductor body is treated with ion plasma during the whole heating step . In such a way cleaning of the facets of the edge emitting semiconductor body can be improved .
  • At least one of the facets is cleaned by the ion plasma such that at least one cleaned facet is achieved .
  • cleaning of one or both facets takes place during burning of the ion plasma .
  • both facets are cleaned during the burning of the ion plasma .
  • impurities and contaminations are removed from one or both facets .
  • oxides are removed during cleaning .
  • the method comprises the following steps :
  • edge emitting semiconductor body configured for generating electromagnetic laser radiation during operation in a chamber, the edge emitting semiconductor body having two opposite facets ,
  • the method steps given above are carried out in the given order .
  • the method is a batch process wherein the same method steps are carried out at several edge emitting semiconductor bodies in parallel .
  • the method steps are often described for only one edge emitting semiconductor body in singular for the sake of simplicity .
  • the ion plasma burns continuously during the first time interval and the second time interval .
  • the ion plasma impinges continuously the facets of the edge emitting semiconductor body during the first time interval and the second time interval .
  • the temperature of the edge emitting semiconductor body is lowered from the second temperature to a third temperature during a third time interval .
  • the third time interval follows the second time interval , preferably immediately .
  • there is no further time interval between the second time interval and the third time interval .
  • a decrease of temperature during the third time interval is constant .
  • the temperature decreases continuously down to the third temperature .
  • the decrease of temperature during the third time interval is between 2 ° C/min and 40 ° C/min, limits inclusive .
  • the ion plasma is extinguished after the second time interval , particularly preferably immediately after the second time interval .
  • the ion plasma does not burn during the third time interval when the temperature of the edge emitting semiconductor body is lowered from the second temperature to the third temperature in this embodiment of the method .
  • the edge emitting semiconductor body is not treated with the ion plasma during the third time interval , when cooling of the edge emitting semiconductor body takes place .
  • the ion plasma is extinguished after the third time interval , particularly preferably immediately .
  • the ion plasma burns in this embodiment of the method during the first time interval , the second time interval and the third time interval , preferably continuously .
  • a passivation layer is deposited on the facet , in particular after the second time interval or the third time interval .
  • the passivation layer is deposited after cleaning the facet by the help of the ion plasma during the first time interval and the second time interval and optionally during the third time interval .
  • the passivation layer is deposited by epitaxial growth on the facet .
  • the passivation layer is in direct contact with the facet and covers the facet completely .
  • the passivation layer is grown on both facets of the edge emitting semiconductor body .
  • the passivation layer comprises or consists of ZnSe .
  • the passivation layer has a thickness between 10 nanometer and 100 nanometer, limits included .
  • the edge emitting semiconductor body is based on an arsenide compound semiconductor material .
  • the edge emitting semiconductor body comprises or consists of one or more arsenide compound semiconductor materials .
  • Arsenide compound semiconductor materials are compound semiconductor materials containing arsenic, such as the materials from the system In x Al y Gai- x-y As with 0 ⁇ x ⁇ 1 , 0 ⁇ y ⁇ 1 and x+y ⁇ 1 .
  • an active region based on an arsenide compound semiconductor material generates electromagnetic radiation of the infrared spectral range .
  • the facet of the edge emitting semiconductor body comprises AlGaAs or consists of AlGaAs .
  • the edge emitting semiconductor body is based on an arsenide compound semiconductor material
  • the facet of the edge emitting semiconductor body comprises or consists of AlGaAs .
  • an oxide content of the facet is lowered .
  • the facet is free of an oxide , in particular free of an oxide of As , such as AS2O3, of an oxide of Al and/or of an oxide of Ga .
  • AS2O3 exists at the facet , i f the facet comprises or consists of AlGaAs .
  • oxides are removed by cleaning the facets with the ion plasma during the first time interval and the second time interval . Removing oxides from the facets particularly avoids a burning of the oxides within the facets during cleaning . Further, by removal of the oxides from the facets the oxygen content of the facet is reduced leading to less crystal defects in the vicinity of the active region .
  • the facets are generated by cleaving adj acent edge emitting semiconductor bodies being part of a wafer . I f the facets are exposed to ambient air after cleaving oxidation of the facets takes place such that oxides , for example AS2O3 in the case of an edge emitting semiconductor body based on an arsenide compound semiconductor material , is formed .
  • oxides for example AS2O3 in the case of an edge emitting semiconductor body based on an arsenide compound semiconductor material
  • the oxide content has to be reduced in order to achieve high quality coatings and to ensure maximum passivation of dangling bonds at the semiconductor surface and to achieve improved interfaces .
  • the passivation layer has preferably crystal quality, i f an oxide content is lowered before deposition of the passivation layer .
  • the method is based on the idea that for cleaning the facets with an ion plasma, the plasma burns already during heating the edge emitting semiconductor body to a process temperature and not only during a time interval with the process temperature . In such a way the cleaning can be enhanced and process time can be reduced .
  • the oxide content of the facets is lowered by the method such that a passivation layer can be deposited on the facets with improved quality .
  • a high hydrogen pressure of the ion plasma might generate a back pressure and might avoid outgassing of material of the facet and also serves as protective gas to prevent oxidation during the first and the second time interval and, optionally, also during the third time interval in case of burning ion plasma .
  • the second temperature is between 250 ° C and 500 ° C, limits inclusive .
  • a duration of the second time interval does not exceed 100 minutes .
  • a raise of temperature during the first time interval is between 2 ° C/min and 40 ° C/min, limits inclusive .
  • the first temperature and/or the third temperature is between 50 ° C and 200 ° C, limits inclusive .
  • the edge emitting semiconductor body is arranged such in the chamber that one facet faces away from an ion plasma source generating the ion plasma and the other facet faces the ion plasma source during treatment with the ion plasma .
  • the method it is possible to waive a flipping of the edge emitting semiconductor laser body such that both facets face the ion plasma source during the treatment with the ion plasma for cleaning . This is possible due to the high ef ficiency of cleaning since the ion plasma already burns during heating the edge emitting semiconductor body to the second temperature . In such a way process time can be reduced .
  • an antiref lective coating being antiref lective for the electromagnetic laser radiation is deposited on the facet that faces the ion plasma source during treatment .
  • the antiref lective coating reflects at most 5 % of the electromagnetic radiation of the active region, preferably at most 2 % of the electromagnetic radiation of the active region, particularly preferably at most 0 , 2 % of the electromagnetic radiation of the active region or at most 0 , 1 % of the electromagnetic radiation of the active region .
  • a highly reflective coating being highly reflective for the electromagnetic laser radiation is deposited on the other facet that faces away from the ion plasma source during treatment .
  • the highly reflective coating reflects at least 90% , preferably at least 95% , particularly preferably at least 98 % of the electromagnetic radiation of the active region .
  • the edge emitting semiconductor laser diode manufactured by the method is an infrared high power laser .
  • the edge emitting semiconductor laser diode can, for example , be used for cutting, welding, soldering, hair removal or for defense purposes .
  • Figure 1 shows a flow diagram of a method for manufacturing a semiconductor edge emitting laser diode according to an exemplary embodiment .
  • Figures 2 to 8 show schematically di f ferent stages of the method of the exemplary embodiment of Figure 1 .
  • Figure 9 shows schematically a temperature profile and an ion plasma profile during the method of the exemplary embodiment of Figure 1 .
  • Figure 10 shows a flow diagram of a method for manufacturing a semiconductor edge emitting laser diode according to a further exemplary embodiment .
  • Figure 11 shows schematically a temperature profile and an ion plasma profile during a method of a further exemplary embodiment .
  • Figure 12 shows measurements of the optical output dependent on operation time of several edge emitting laser diodes manufactured with a common method .
  • Figure 13 shows measurements of the optical output dependent on operation time of several edge emitting laser diodes manufactured with a method according to an exemplary embodiment .
  • Figure 14 shows XRD-spectra of test samples cleaned with a method according to an exemplary embodiment before covered with a ZnSe passivation layer as well as a XRD-spectrum of test samples cleaned with a common method before covered with a ZnSe passivation layer .
  • Figure 15 shows a Time-of-Flight Secondary Ion Mass Spectometry ( ToF-S IMS ) analyses of a test sample cleaned with common methods before covered with a ZnSe passivation layer and cleaned with a method according to an exemplary embodiment before covered with a ZnSe passivation layer .
  • a wafer 1 comprising a plurality of edge emitting semiconductor bodies 2 is singulated in a first step S I into separate edge emitting semiconductor bodies 2 by cleaving in clean room air along separation lines 3 ( Figure 2 ) .
  • cleaving facets 4 of the edge emitting semiconductor bodies are generated .
  • FIG 3 shows schematically a sectional view of an edge emitting semiconductor body 2 after cleaving .
  • the edge emitting semiconductor laser body 2 comprises an epitaxial semiconductor layer sequence 5 with an active region 6 configured to generate electromagnetic radiation during operation .
  • an electrical contact layer 9 is deposited on each of two opposite main surfaces of the epitaxial semiconductor layer sequence 5 .
  • Side faces 10 of the edge emitting semiconductor bodies are formed by the facets 4 generated by cleaving .
  • the facets 4 are perpendicular to a main extension plane of the edge emitting semiconductor body 2 .
  • the edge emitting semiconductor body 2 comprises a resonator 7 formed by the opposing facets 4 .
  • the resonator 7 has an optical axis 8 parallel to a main extension plane of the active region 6 and further perpendicular to the facets 4 of the edge emitting semiconductor body 2 .
  • the edge emitting semiconductor body 2 of the present exemplary embodiment is based on an arsenide compound semiconductor material .
  • the active region 6 comprises AlGaAs .
  • oxides 11 are formed at the facets 4 by oxidation in clean room air .
  • the singulated edge emitting semiconductor bodies 2 are trans ferred to a molecular beam epitaxy ultra- high vacuum plasma chamber 12 at a first temperature Tl .
  • the first temperature Tl is about 150 ° C .
  • the first temperature Tl is also a trans fer temperature at which the edge emitting semiconductor bodies can be trans ferred in the molecular beam epitaxy ultra-high vacuum plasma chamber 12 .
  • the edge emitting semiconductor bodies 2 are fixed in a holder 13 with ring-like geometry .
  • the holder 13 is in physical and/or radiation contact with a heater 14 configured for heating the edge emitting semiconductor bodies 2 .
  • an ion plasma source 15 is provided in the chamber 12 .
  • the ion plasma source 15 is configured to produce an ion plasma 16 during operation .
  • the ion plasma source 15 produces a hydrogen ion plasma .
  • the edge emitting semiconductor bodies 2 are arranged such in the chamber 12 that facets 4 ' faces the ion plasma source 15 while the other facets 4 ' ’ faces away from the ion plasma source 15 ( Figure 4 ) .
  • the edge emitting semiconductor bodies 2 are heated during a first time interval Atl by the heater 14 from the first temperature Tl of about 150 ° C to a second temperature T2 of about 400 ° C .
  • the ion plasma source 15 is ignited such that during the whole first time interval Atl and the whole second time interval At2 an ion plasma 16 is present the chamber 12 .
  • the ion plasma 16 cleans the edge emitting semiconductor bodies 2 and particularly the facets 4 .
  • a next step S4 the ion plasma 16 is extinguished within the chamber 12 and the edge emitting semiconductor bodies 2 are cooled down in a further step S5 to a third temperature T3 of about 150 ° C during a third time interval At3 .
  • the third temperature T3 is also the trans fer temperature .
  • a next step S 6 the edge emitting semiconductor bodies 2 are trans ferred to a flipping chamber, wherein the edge emitting semiconductor bodies 2 are flipped by rotating the ring-shaped holder and trans ferred to the molecular beam epitaxy ultra-high vacuum plasma chamber 12 again (not shown) . Due to the flipping of the edge emitting semiconductor bodies 2 in the ring-shaped holder 13 , the facets 4 ' ’ facing away from the ion plasma source 15 during steps S3 , S4 and S5 now face the ion plasma source 15 ( Figure 5 ) .
  • step S7 steps S3 to S5 are repeated as already described .
  • Figure 6 shows schematically a sectional view of the edge emitting semiconductor body 2 after method step S7 of the method of the flow diagram of Figure 1 .
  • the facets 4 are cleaned and in particular mostly free of oxides 11 .
  • edge emitting semiconductor bodies 2 After cooling the edge emitting semiconductor bodies 2 to the third temperature T3 of about 150 ° C in the second step S5 the edge emitting semiconductor bodies 2 are trans ferred to a growth chamber in step S 8 (not shown) .
  • a passivation layer 17 comprising or consisting of ZnSe is deposited on the facets 4 of the edge emitting semiconductor bodies 2 , which are intended to be covered with an antiref lective coating 18 in step S 12 .
  • step S 10 the edge emitting semiconductor bodies 2 are trans ferred to the flipping chamber wherein the edge emitting semiconductor bodies 2 are flipped such that facets 4 are accessible which are to be covered in step S 13 with a highly reflective coating 19 .
  • a passivation layer 17 comprising or consisting of ZnSe is grown on the facets 4 to be covered with a highly reflective coating 19 in step S 13 .
  • the ZnSe passivation layer 17 is deposited on the facets 4 by epitaxial growth .
  • Figure 7 shows schematically a sectional view of an edge emitting semiconductor body 2 after process step S i l .
  • a passivation layer 17 comprising or consisting of ZnSe is deposited in direct contact with the epitaxial semiconductor layer sequence 5 .
  • the passivation layer 17 covers the facets 4 preferably completely .
  • an antiref lective coating 18 is deposited on one of the facets 4 in direct contact with the passivation layer 17 .
  • a highly reflective coating 19 is deposited on the other facet 4 also in direct contact with the passivation layer 17 .
  • Figure 8 shows schematically a sectional view of an edge emitting semiconductor body 2 after the process step S 13 .
  • an antiref lective coating 18 being antiref lective for the electromagnetic laser radiation generated within the active region 6 is applied .
  • a highly reflective coating 19 is applied on the passivation layer 17 .
  • the highly reflective coating 19 is highly reflective for the electromagnetic radiation of the active region 6 .
  • Figure 9 shows schematically a temperature profile of the edge emitting semiconductor bodies 2 during process steps S3 , S4 and S5 of the method according to the flow diagram of Figure 1 .
  • the edge emitting semiconductor bodies 2 When the edge emitting semiconductor bodies 2 are provided within the chamber 12 comprising the ion plasma source 15 , the edge emitting semiconductor bodies 2 have a first temperature T1 which corresponds at present to the trans fer temperature of about 150 ° C .
  • the edge emitting semiconductor bodies 2 are heated to a second temperature T2 of about 400 ° C .
  • the temperature T of the edge emitting semiconductor bodies 2 is raised to a second temperature T2 during the first time interval Atl , particularly preferably in a continuous manner .
  • the temperature T of the edge emitting semiconductor bodies 2 is kept constant at the second temperature T2 during a second time interval At2 .
  • a third time interval At3 follows immediately .
  • the temperature T of the edge emitting semiconductor bodies 2 is decreased to a third temperature T3 .
  • the third temperature T3 is the trans fer temperature of about 150 ° C .
  • the ion plasma source 15 is ignited with starting raising the temperature T and the ion plasma 16 burns within the chamber 12 during the first time interval Atl and the second time interval At2 continuously .
  • steps S I , S2 and S3 are carried out as already described in connection with Figure 1 .
  • steps S5 and S4 are interchanged .
  • the edge emitting semiconductor bodies 2 are cooled down to a third temperature T3 , which is the trans fer temperature of about 150 ° C, before extinguishing the ion plasma 16 . Therefore , the ion plasma 16 burns also during the third time interval At3 , wherein the temperature T of the edge emitting semiconductor bodies 2 is decreased to the third temperature T3 and not only during the first time interval Atl and the second time interval At2 .
  • the method according to the flow diagram of Figure 10 does not comprise the steps S 6 and S7 .
  • the edge emitting semiconductor bodies 2 are not flipped such that all facets 4 face the ion plasma source 15 for cleaning .
  • steps S 8 to S 13 are carried out as already described in connection with the flow diagram of Figure 1 .
  • a flipping of the edge emitting semiconductor bodies 2 can be avoided, since cleaning is improved .
  • the facets 4 of the edge emitting semiconductor bodies 2 facing away from the ion plasma source 15 are cleaned ef ficiently such that flipping does not have to be carried out .
  • Figure 11 shows the temperature profile during the method of the flow diagram of Figure 10 .
  • the ion plasma 16 also burns during decreasing the temperature T of the edge emitting semiconductor bodies from the second temperature T2 to the third temperature T3 .
  • the temperature increase AT during the first time interval Atl and the temperature decrease AT during the third time interval At3 is about 20 °C/min .
  • the second time interval T2 has for example a duration of about 50 minutes .
  • Figure 12 shows results of li fetime tests of edge emitting semiconductor laser diodes produced with a common method .
  • the ion plasma source 15 only produces ion plasma 16 during the second time interval At2 , while the ion plasma 16 is extinguished during the first time interval Atl and the third time interval At3 .
  • the edge emitting semiconductor laser diodes used for the li fetime test emitted electromagnetic laser radiation with a wavelength of about 920 nanometer .
  • a width of the resonator 7 of the edge emitting semiconductor laser diodes was about 200 micrometer and a length of the resonator 7 was about 4 millimeter .
  • the edge emitting semiconductor laser diodes were driven under extreme overstress conditions with a very high electric current of about 29 A to 30 A.
  • the electrical output power P was measured of several edge emitting semiconductor laser diodes in dependency of the time t .
  • the output power P of the edge emitting semiconductor laser diodes drops signi ficantly after about 400 hours of operation . Therefore , edge emitting semiconductor laser diodes produced with a common method wherein the ion plasma 16 is only burning during the second time interval At2 have a li fetime of about 400 hours under extreme overstress conditions .
  • Figure 13 shows results of the same li fetime test of edge emitting semiconductor laser diodes produced with a method according to the exemplary embodiment of Figure 1 .
  • the ion plasma 16 was also burning during the first time interval Atl when the temperature T of the edge emitting semiconductor bodies 2 is raised to the second temperature T2 and not only during the second time interval At2 when the temperature T of the edge emitting semiconductor bodies is kept constant at an elevated second temperature T2 .
  • the li fetime of the edge emitting semiconductor laser diodes produced with a method according to the flow diagram of Figure 1 is about 2500 hours for the same overstress conditions as the reference devices of Figure 12 . Therefore , the present disclosed manufacturing method improves li fetime of the edge emitting semiconductor laser diodes signi ficantly .
  • test samples were used having a surface of AlGaAs with an aluminum content of 2 % to 40% .
  • the surface of these test sampled was covered with a ZnSe passivation layer 17 after cleaning the surface with the method described herein .
  • Figure 14 shows on x-ray di f fraction diagram (XRD) of a test sample covered with the ZnSe passivation layer 17 .
  • the diagram shows the intensity I of the x-rays dependent on the special angle 20 .
  • the diagram shows the peak resulting from the ZnSe of the passivation layer 17 . This peak is indicated by a dotted circle in Figure 14 .
  • FIG 14 there are di f ferent XRD measurements shown .
  • Curves Cl and C2 show the XRD-measurement at a test sample cleaned by a common method only during the second time interval At2 .
  • the second time interval At2 of curve Cl had a duration of about 25 minutes
  • the second time interval of curve C2 had a prolonged duration of 75 minutes .
  • the ion plasma 16 was only burning during the second time interval At2 and not during heating and/or cooling of the edge emitting semiconductor bodies 2 .
  • Figure 14 shows curve C3 of a test sample cleaned by a method according to an exemplary embodiment , wherein the ion plasma 16 was not only burning during the second time interval At2 with substantially constant second temperature T2 , but also during the first time interval Atl and the third time interval At3 , hence during heating and cooling . It can be seen from Figure 14 that the ZnSe peak of the test sample cleaned with the present method is increased indicating a high crystal quality of the ZnSe-passivation layer 17 .
  • Figure 15 shows ToF-S IMS analyses of test samples based on an AlGaAs semiconductor compound material , the surface of the test samples being covered with a ZnSe passivation layer 17 .
  • the counts corresponding C, O2 and H are shown ( straight lines ) while on the right axis the counts corresponding to 0 ( dotted line ) are applied .
  • Test samples were analyzed, wherein the AlGaAs-surf ace were cleaned with a common method before deposition of a ZnSe passivation layer 17 ( left and middle values ) .
  • the common method the ion plasma 16 was only burning during the second time interval At2 and not during the first time interval Atl and the third time interval At3 .
  • the second time interval At2 of the left values ( circles ) were 25 minutes and the second time interval At2 of the middle values was 75 minutes ( squares ) .
  • Figure 15 shows values of test sample cleaned with an ion plasma 16 burning during the first time interval Atl and the second time interval At2 ( right values , stars ) .
  • a raise of temperature AT during the first time interval Atl was 5 °C/min, while the duration of the first time interval
  • Atl together with the second time interval At2 was 50 minutes . It can be seen that C, O2 , H and 0 at the interface ZnSe/AlGaAs are strongly reduced by the disclosed method .
  • the invention is not limited to the description of the embodiments . Rather, the invention comprises each new feature as well as each combination of features , particularly each combination of features of the claims , even i f the feature or the combination of features itsel f is not explicitly given in the claims or embodiments .

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  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Optics & Photonics (AREA)
  • Semiconductor Lasers (AREA)

Abstract

A method for manufacturing an edge emitting semiconductor laser diode comprising the following steps is provided: - providing an edge emitting semiconductor body (2) configured for generating electromagnetic laser radiation during operation in a chamber (12), the edge emitting semiconductor body (2) having two opposite facets (4, 4', 4''), - raising a temperature (T) of the edge emitting semiconductor body (2) from a first temperature (T1) to a second temperature (T2) during a first time interval (Δt1), - treating the edge emitting semiconductor body (2) with the second temperature (T2) during a second time interval (Δt2), - treating the edge emitting semiconductor body (2) with an ion plasma (16) in the chamber (12) during the first time interval (Δt1) and the second time interval (Δt2).

Description

Description
METHOD FOR MANUFACTURING AN EDGE EMITTING SEMICONDUCTOR LASER DIODE
A method for manufacturing an edge emitting semiconductor laser diode is provided .
An improved method for manufacturing an edge emitting semiconductor laser diode is to be provided . In particular, an improved cleaning process for the facets of an edge emitting semiconductor laser diode is to be provided .
This problem is solved by a method with the method steps of claim 1 .
Further developments and embodiments of the method are given in the dependent claims .
According to an embodiment of the method for manufacturing an edge emitting semiconductor laser diode , an edge emitting semiconductor body is provided in a chamber . In particular, the chamber has a closed volume , wherein a vacuum can be generated . The edge emitting semiconductor body is configured for generating electromagnetic laser radiation during operation . In particular, the edge emitting semiconductor body comprises or consists of a semiconductor layer sequence having an active region, the active region being configured for generating electromagnetic radiation during operation of the edge emitting semiconductor laser diode . Further, the edge emitting semiconductor body has two opposite facets . The facets are formed from side faces of the edge emitting semiconductor body . Further, the facets are arranged at two opposite side faces of the edge emitting semiconductor body . The facets are perpendicular to a main extension plane of the active region . Over one facet , electromagnetic laser radiation is emitted by the edge emitting semiconductor laser diode during operation .
The facets , for example covered with a highly reflective coating on one facet and an antiref lective coating on the other facet , form a resonator for the electromagnetic laser radiation . In particular, the active region acts as a laser active medium and is arranged within the resonator .
In the active region population inversion is generated in conj unction with the resonator during operation of the edge emitting semiconductor laser diode . Due to the population inversion, the electromagnetic radiation is generated in the active region by stimulated emission, which leads to the formation of electromagnetic laser radiation . Due to the generation of the electromagnetic laser radiation by stimulated emission, the electromagnetic laser radiation usually has a high coherence length, a narrow emission spectrum and/or a high degree of polari zation, compared to electromagnetic radiation generated by spontaneous emission .
According to a further embodiment of the method, a temperature of the edge emitting semiconductor body is raised from a first temperature to a second temperature during a first time interval . For example , the temperature is raised from the first temperature to the second temperature continuously . In particular, a raise of the temperature from the first temperature to the second temperature is constant . According to a further embodiment of the method, the edge emitting semiconductor body is treated with the second temperature during a second time interval . Particularly, the second temperature is constant during the second time interval as far as possible . However, it is possible that the second temperature unintentionally varies slightly due to process variations . For example , the variation of the second time interval does not exceed 3% , preferably 1 % . Preferably, the second time interval immediately follows the first time interval .
According to a further embodiment of the method, an ion plasma is ignited in the chamber before or during the first time interval . Particularly, the ion plasma burns continuously during the whole first time interval and the whole second interval . For example , the ion plasma comprises or consists of hydrogen ions .
According to a further embodiment of the method, the edge emitting semiconductor body is treated with an ion plasma in the chamber during the first time interval and the second time interval . In other words , the edge emitting semiconductor body is treated with ion plasma not only when the second temperature is achieved by heating the edge emitting semiconductor body but also during heating the edge emitting semiconductor body to the second temperature . For example , the edge emitting semiconductor body is treated with ion plasma during the whole heating step . In such a way cleaning of the facets of the edge emitting semiconductor body can be improved .
According to a further embodiment of the method, at least one of the facets is cleaned by the ion plasma such that at least one cleaned facet is achieved . In other words , cleaning of one or both facets takes place during burning of the ion plasma . Preferably, both facets are cleaned during the burning of the ion plasma . In particular, during cleaning of the facets by the ion plasma, impurities and contaminations are removed from one or both facets . Preferably, oxides are removed during cleaning .
According to a preferred embodiment , the method comprises the following steps :
- providing an edge emitting semiconductor body configured for generating electromagnetic laser radiation during operation in a chamber, the edge emitting semiconductor body having two opposite facets ,
- raising a temperature of the edge emitting semiconductor body from a first temperature to a second temperature during a first time interval ,
- treating the edge emitting semiconductor body with the second temperature during a second time interval ,
- treating the edge emitting semiconductor body with an ion plasma in the chamber during the first time interval and the second time interval .
Preferably, the method steps given above are carried out in the given order .
Preferably, a plurality of edge emitting semiconductor bodies is treated in the same manner . In other words , the method is a batch process wherein the same method steps are carried out at several edge emitting semiconductor bodies in parallel . At present , the method steps are often described for only one edge emitting semiconductor body in singular for the sake of simplicity . According to a further embodiment of the method, the ion plasma burns continuously during the first time interval and the second time interval . Particularly, the ion plasma impinges continuously the facets of the edge emitting semiconductor body during the first time interval and the second time interval .
According to a further embodiment of the method, the temperature of the edge emitting semiconductor body is lowered from the second temperature to a third temperature during a third time interval . Particularly, the third time interval follows the second time interval , preferably immediately . In particular, there is no further time interval between the second time interval and the third time interval . For example , a decrease of temperature during the third time interval is constant . For example , the temperature decreases continuously down to the third temperature .
According to a further embodiment of the method, the decrease of temperature during the third time interval is between 2 ° C/min and 40 ° C/min, limits inclusive .
According to a further embodiment of the method, the ion plasma is extinguished after the second time interval , particularly preferably immediately after the second time interval . In particular, the ion plasma does not burn during the third time interval when the temperature of the edge emitting semiconductor body is lowered from the second temperature to the third temperature in this embodiment of the method . In this embodiment of the method, the edge emitting semiconductor body is not treated with the ion plasma during the third time interval , when cooling of the edge emitting semiconductor body takes place .
Alternatively, it is also possible that the ion plasma is extinguished after the third time interval , particularly preferably immediately . In other words , the ion plasma burns in this embodiment of the method during the first time interval , the second time interval and the third time interval , preferably continuously .
According to a further embodiment of the method, a passivation layer is deposited on the facet , in particular after the second time interval or the third time interval . In other words , the passivation layer is deposited after cleaning the facet by the help of the ion plasma during the first time interval and the second time interval and optionally during the third time interval .
For example , the passivation layer is deposited by epitaxial growth on the facet . Particularly preferably, the passivation layer is in direct contact with the facet and covers the facet completely . Particularly, the passivation layer is grown on both facets of the edge emitting semiconductor body . For example , the passivation layer comprises or consists of ZnSe . For example , the passivation layer has a thickness between 10 nanometer and 100 nanometer, limits included .
According to a further embodiment of the method, the edge emitting semiconductor body is based on an arsenide compound semiconductor material . For example , the edge emitting semiconductor body comprises or consists of one or more arsenide compound semiconductor materials . Arsenide compound semiconductor materials are compound semiconductor materials containing arsenic, such as the materials from the system InxAlyGai-x-yAs with 0 < x < 1 , 0 < y < 1 and x+y < 1 . In particular, an active region based on an arsenide compound semiconductor material generates electromagnetic radiation of the infrared spectral range .
According to a further embodiment of the method, the facet of the edge emitting semiconductor body comprises AlGaAs or consists of AlGaAs . In particular, i f the edge emitting semiconductor body is based on an arsenide compound semiconductor material , the facet of the edge emitting semiconductor body comprises or consists of AlGaAs .
According to a further embodiment of the method, an oxide content of the facet is lowered . Particularly preferably, the facet is free of an oxide , in particular free of an oxide of As , such as AS2O3, of an oxide of Al and/or of an oxide of Ga . In particular, AS2O3 exists at the facet , i f the facet comprises or consists of AlGaAs . Particularly, oxides are removed by cleaning the facets with the ion plasma during the first time interval and the second time interval . Removing oxides from the facets particularly avoids a burning of the oxides within the facets during cleaning . Further, by removal of the oxides from the facets the oxygen content of the facet is reduced leading to less crystal defects in the vicinity of the active region .
For example , the facets are generated by cleaving adj acent edge emitting semiconductor bodies being part of a wafer . I f the facets are exposed to ambient air after cleaving oxidation of the facets takes place such that oxides , for example AS2O3 in the case of an edge emitting semiconductor body based on an arsenide compound semiconductor material , is formed . Before further coatings , such as a passivation layer and/or a highly reflective coating and/or an antiref lective coating are deposited, the oxide content has to be reduced in order to achieve high quality coatings and to ensure maximum passivation of dangling bonds at the semiconductor surface and to achieve improved interfaces . Particularly, the passivation layer has preferably crystal quality, i f an oxide content is lowered before deposition of the passivation layer .
The method is based on the idea that for cleaning the facets with an ion plasma, the plasma burns already during heating the edge emitting semiconductor body to a process temperature and not only during a time interval with the process temperature . In such a way the cleaning can be enhanced and process time can be reduced . In particular, the oxide content of the facets is lowered by the method such that a passivation layer can be deposited on the facets with improved quality . Further, a high hydrogen pressure of the ion plasma might generate a back pressure and might avoid outgassing of material of the facet and also serves as protective gas to prevent oxidation during the first and the second time interval and, optionally, also during the third time interval in case of burning ion plasma .
According to a further embodiment of the method, the second temperature is between 250 ° C and 500 ° C, limits inclusive .
According to a further embodiment of the method, a duration of the second time interval does not exceed 100 minutes . According to a further embodiment of the method, a raise of temperature during the first time interval is between 2 ° C/min and 40 ° C/min, limits inclusive .
According to a further embodiment of the method, the first temperature and/or the third temperature is between 50 ° C and 200 ° C, limits inclusive .
According to a further embodiment of the method, the edge emitting semiconductor body is arranged such in the chamber that one facet faces away from an ion plasma source generating the ion plasma and the other facet faces the ion plasma source during treatment with the ion plasma . With the method it is possible to waive a flipping of the edge emitting semiconductor laser body such that both facets face the ion plasma source during the treatment with the ion plasma for cleaning . This is possible due to the high ef ficiency of cleaning since the ion plasma already burns during heating the edge emitting semiconductor body to the second temperature . In such a way process time can be reduced .
According to a further embodiment of the method, an antiref lective coating being antiref lective for the electromagnetic laser radiation is deposited on the facet that faces the ion plasma source during treatment . In particular, the antiref lective coating reflects at most 5 % of the electromagnetic radiation of the active region, preferably at most 2 % of the electromagnetic radiation of the active region, particularly preferably at most 0 , 2 % of the electromagnetic radiation of the active region or at most 0 , 1 % of the electromagnetic radiation of the active region . Further, a highly reflective coating being highly reflective for the electromagnetic laser radiation is deposited on the other facet that faces away from the ion plasma source during treatment . In particular, the highly reflective coating reflects at least 90% , preferably at least 95% , particularly preferably at least 98 % of the electromagnetic radiation of the active region .
In particular, the edge emitting semiconductor laser diode manufactured by the method is an infrared high power laser .
The edge emitting semiconductor laser diode can, for example , be used for cutting, welding, soldering, hair removal or for defense purposes .
Further advantageous embodiments and developments of the method result from the exemplary embodiments described below in connection with the Figures .
Figure 1 shows a flow diagram of a method for manufacturing a semiconductor edge emitting laser diode according to an exemplary embodiment .
Figures 2 to 8 show schematically di f ferent stages of the method of the exemplary embodiment of Figure 1 .
Figure 9 shows schematically a temperature profile and an ion plasma profile during the method of the exemplary embodiment of Figure 1 .
Figure 10 shows a flow diagram of a method for manufacturing a semiconductor edge emitting laser diode according to a further exemplary embodiment . Figure 11 shows schematically a temperature profile and an ion plasma profile during a method of a further exemplary embodiment .
Figure 12 shows measurements of the optical output dependent on operation time of several edge emitting laser diodes manufactured with a common method .
Figure 13 shows measurements of the optical output dependent on operation time of several edge emitting laser diodes manufactured with a method according to an exemplary embodiment .
Figure 14 shows XRD-spectra of test samples cleaned with a method according to an exemplary embodiment before covered with a ZnSe passivation layer as well as a XRD-spectrum of test samples cleaned with a common method before covered with a ZnSe passivation layer .
Figure 15 shows a Time-of-Flight Secondary Ion Mass Spectometry ( ToF-S IMS ) analyses of a test sample cleaned with common methods before covered with a ZnSe passivation layer and cleaned with a method according to an exemplary embodiment before covered with a ZnSe passivation layer .
Equal or similar elements as well as elements of equal function are designated with the same reference signs in the Figures . The Figures and the proportions of the elements shown in the Figures are not regarded as being shown to scale . Rather, single elements , in particular layers , can be shown exaggerated in magnitude for the sake of better presentation and/or better understanding . During the method of the exemplary embodiment of Figures 1 to 9 , a wafer 1 comprising a plurality of edge emitting semiconductor bodies 2 is singulated in a first step S I into separate edge emitting semiconductor bodies 2 by cleaving in clean room air along separation lines 3 ( Figure 2 ) . By the cleaving facets 4 of the edge emitting semiconductor bodies are generated .
Figure 3 shows schematically a sectional view of an edge emitting semiconductor body 2 after cleaving . The edge emitting semiconductor laser body 2 comprises an epitaxial semiconductor layer sequence 5 with an active region 6 configured to generate electromagnetic radiation during operation . On each of two opposite main surfaces of the epitaxial semiconductor layer sequence 5 an electrical contact layer 9 is deposited .
Side faces 10 of the edge emitting semiconductor bodies are formed by the facets 4 generated by cleaving . The facets 4 are perpendicular to a main extension plane of the edge emitting semiconductor body 2 .
The edge emitting semiconductor body 2 comprises a resonator 7 formed by the opposing facets 4 . The resonator 7 has an optical axis 8 parallel to a main extension plane of the active region 6 and further perpendicular to the facets 4 of the edge emitting semiconductor body 2 .
The edge emitting semiconductor body 2 of the present exemplary embodiment is based on an arsenide compound semiconductor material . In particular, the active region 6 comprises AlGaAs . After cleaving, oxides 11 are formed at the facets 4 by oxidation in clean room air .
In a next step S2 , the singulated edge emitting semiconductor bodies 2 are trans ferred to a molecular beam epitaxy ultra- high vacuum plasma chamber 12 at a first temperature Tl . For example , the first temperature Tl is about 150 ° C . The first temperature Tl is also a trans fer temperature at which the edge emitting semiconductor bodies can be trans ferred in the molecular beam epitaxy ultra-high vacuum plasma chamber 12 .
The edge emitting semiconductor bodies 2 are fixed in a holder 13 with ring-like geometry . The holder 13 is in physical and/or radiation contact with a heater 14 configured for heating the edge emitting semiconductor bodies 2 . Further, an ion plasma source 15 is provided in the chamber 12 . The ion plasma source 15 is configured to produce an ion plasma 16 during operation . At present , the ion plasma source 15 produces a hydrogen ion plasma . The edge emitting semiconductor bodies 2 are arranged such in the chamber 12 that facets 4 ' faces the ion plasma source 15 while the other facets 4 ' ’ faces away from the ion plasma source 15 ( Figure 4 ) .
In a next step S3 , the edge emitting semiconductor bodies 2 are heated during a first time interval Atl by the heater 14 from the first temperature Tl of about 150 ° C to a second temperature T2 of about 400 ° C . During the first time interval Atl , when the temperature of the edge emitting semiconductor bodies 2 is raised from the first temperature Tl to the second temperature T2 , the ion plasma source 15 is ignited such that during the whole first time interval Atl and the whole second time interval At2 an ion plasma 16 is present the chamber 12 . The ion plasma 16 cleans the edge emitting semiconductor bodies 2 and particularly the facets 4 .
In a next step S4 , the ion plasma 16 is extinguished within the chamber 12 and the edge emitting semiconductor bodies 2 are cooled down in a further step S5 to a third temperature T3 of about 150 ° C during a third time interval At3 . At present , the third temperature T3 is also the trans fer temperature .
In a next step S 6 , the edge emitting semiconductor bodies 2 are trans ferred to a flipping chamber, wherein the edge emitting semiconductor bodies 2 are flipped by rotating the ring-shaped holder and trans ferred to the molecular beam epitaxy ultra-high vacuum plasma chamber 12 again (not shown) . Due to the flipping of the edge emitting semiconductor bodies 2 in the ring-shaped holder 13 , the facets 4 ' ’ facing away from the ion plasma source 15 during steps S3 , S4 and S5 now face the ion plasma source 15 ( Figure 5 ) .
Then, in step S7 steps S3 to S5 are repeated as already described .
Figure 6 shows schematically a sectional view of the edge emitting semiconductor body 2 after method step S7 of the method of the flow diagram of Figure 1 . Compared to the edge emitting semiconductor body 2 of Figure 3 the facets 4 are cleaned and in particular mostly free of oxides 11 .
After cooling the edge emitting semiconductor bodies 2 to the third temperature T3 of about 150 ° C in the second step S5 the edge emitting semiconductor bodies 2 are trans ferred to a growth chamber in step S 8 (not shown) .
In a further step S 9 , a passivation layer 17 comprising or consisting of ZnSe is deposited on the facets 4 of the edge emitting semiconductor bodies 2 , which are intended to be covered with an antiref lective coating 18 in step S 12 .
Then, in step S 10 the edge emitting semiconductor bodies 2 are trans ferred to the flipping chamber wherein the edge emitting semiconductor bodies 2 are flipped such that facets 4 are accessible which are to be covered in step S 13 with a highly reflective coating 19 .
In a next step S i l , a passivation layer 17 comprising or consisting of ZnSe is grown on the facets 4 to be covered with a highly reflective coating 19 in step S 13 . The ZnSe passivation layer 17 is deposited on the facets 4 by epitaxial growth .
Figure 7 shows schematically a sectional view of an edge emitting semiconductor body 2 after process step S i l . On both facets 4 a passivation layer 17 comprising or consisting of ZnSe is deposited in direct contact with the epitaxial semiconductor layer sequence 5 . The passivation layer 17 covers the facets 4 preferably completely .
In a next step S 12 , an antiref lective coating 18 is deposited on one of the facets 4 in direct contact with the passivation layer 17 . In a further step S 13 , a highly reflective coating 19 is deposited on the other facet 4 also in direct contact with the passivation layer 17 .
Figure 8 shows schematically a sectional view of an edge emitting semiconductor body 2 after the process step S 13 . In direct contact with the passivation layer 17 over one of the facets 4 an antiref lective coating 18 being antiref lective for the electromagnetic laser radiation generated within the active region 6 is applied . On the other facet 4 a highly reflective coating 19 is applied on the passivation layer 17 . The highly reflective coating 19 is highly reflective for the electromagnetic radiation of the active region 6 .
Figure 9 shows schematically a temperature profile of the edge emitting semiconductor bodies 2 during process steps S3 , S4 and S5 of the method according to the flow diagram of Figure 1 . When the edge emitting semiconductor bodies 2 are provided within the chamber 12 comprising the ion plasma source 15 , the edge emitting semiconductor bodies 2 have a first temperature T1 which corresponds at present to the trans fer temperature of about 150 ° C .
During a first time interval Atl the edge emitting semiconductor bodies 2 are heated to a second temperature T2 of about 400 ° C . In other words , the temperature T of the edge emitting semiconductor bodies 2 is raised to a second temperature T2 during the first time interval Atl , particularly preferably in a continuous manner . After heating the edge emitting semiconductor bodies 2 to the second temperature T2 , the temperature T of the edge emitting semiconductor bodies 2 is kept constant at the second temperature T2 during a second time interval At2 . After the second time interval At2 a third time interval At3 follows immediately . During the third time interval At3 the temperature T of the edge emitting semiconductor bodies 2 is decreased to a third temperature T3 . At present , the third temperature T3 is the trans fer temperature of about 150 ° C .
As indicated in Figure 9 by the shaded areas the ion plasma source 15 is ignited with starting raising the temperature T and the ion plasma 16 burns within the chamber 12 during the first time interval Atl and the second time interval At2 continuously .
During the method of the flow diagram of Figure 10 , steps S I , S2 and S3 are carried out as already described in connection with Figure 1 . Compared to the method of the exemplary embodiment of Figure 1 steps S5 and S4 are interchanged . In other words , according to the method of the flow diagram of Figure 10 , the edge emitting semiconductor bodies 2 are cooled down to a third temperature T3 , which is the trans fer temperature of about 150 ° C, before extinguishing the ion plasma 16 . Therefore , the ion plasma 16 burns also during the third time interval At3 , wherein the temperature T of the edge emitting semiconductor bodies 2 is decreased to the third temperature T3 and not only during the first time interval Atl and the second time interval At2 .
Further, the method according to the flow diagram of Figure 10 does not comprise the steps S 6 and S7 . In other words , during the method of the flow diagram of Figure 10 the edge emitting semiconductor bodies 2 are not flipped such that all facets 4 face the ion plasma source 15 for cleaning . However, steps S 8 to S 13 are carried out as already described in connection with the flow diagram of Figure 1 .
In particular, with the method according to the flow diagram of Figure 10 a flipping of the edge emitting semiconductor bodies 2 can be avoided, since cleaning is improved . In particular, the facets 4 of the edge emitting semiconductor bodies 2 facing away from the ion plasma source 15 are cleaned ef ficiently such that flipping does not have to be carried out .
Figure 11 shows the temperature profile during the method of the flow diagram of Figure 10 . Compared to Figure 9 , the ion plasma 16 also burns during decreasing the temperature T of the edge emitting semiconductor bodies from the second temperature T2 to the third temperature T3 .
For example , the temperature increase AT during the first time interval Atl and the temperature decrease AT during the third time interval At3 is about 20 °C/min . The second time interval T2 has for example a duration of about 50 minutes .
Figure 12 shows results of li fetime tests of edge emitting semiconductor laser diodes produced with a common method . During this method the ion plasma source 15 only produces ion plasma 16 during the second time interval At2 , while the ion plasma 16 is extinguished during the first time interval Atl and the third time interval At3 . The edge emitting semiconductor laser diodes used for the li fetime test emitted electromagnetic laser radiation with a wavelength of about 920 nanometer . Further, a width of the resonator 7 of the edge emitting semiconductor laser diodes was about 200 micrometer and a length of the resonator 7 was about 4 millimeter .
In order to stress the edge emitting semiconductor laser diodes for simulating a whole li fetime , the edge emitting semiconductor laser diodes were driven under extreme overstress conditions with a very high electric current of about 29 A to 30 A.
The electrical output power P was measured of several edge emitting semiconductor laser diodes in dependency of the time t . As can be seen from Figure 12 showing the relative optical output power P in dependency of the operation time t , the output power P of the edge emitting semiconductor laser diodes drops signi ficantly after about 400 hours of operation . Therefore , edge emitting semiconductor laser diodes produced with a common method wherein the ion plasma 16 is only burning during the second time interval At2 have a li fetime of about 400 hours under extreme overstress conditions .
Figure 13 shows results of the same li fetime test of edge emitting semiconductor laser diodes produced with a method according to the exemplary embodiment of Figure 1 . In other words , the ion plasma 16 was also burning during the first time interval Atl when the temperature T of the edge emitting semiconductor bodies 2 is raised to the second temperature T2 and not only during the second time interval At2 when the temperature T of the edge emitting semiconductor bodies is kept constant at an elevated second temperature T2 . It can be seen from Figure 13 that the li fetime of the edge emitting semiconductor laser diodes produced with a method according to the flow diagram of Figure 1 is about 2500 hours for the same overstress conditions as the reference devices of Figure 12 . Therefore , the present disclosed manufacturing method improves li fetime of the edge emitting semiconductor laser diodes signi ficantly .
In order to investigate cleaning properties of the present method, measurements at test samples were performed . As test samples wafers were used having a surface of AlGaAs with an aluminum content of 2 % to 40% . The surface of these test sampled was covered with a ZnSe passivation layer 17 after cleaning the surface with the method described herein .
Figure 14 shows on x-ray di f fraction diagram (XRD) of a test sample covered with the ZnSe passivation layer 17 . The diagram shows the intensity I of the x-rays dependent on the special angle 20 . Particularly, the diagram shows the peak resulting from the ZnSe of the passivation layer 17 . This peak is indicated by a dotted circle in Figure 14 .
In Figure 14 , there are di f ferent XRD measurements shown . Curves Cl and C2 show the XRD-measurement at a test sample cleaned by a common method only during the second time interval At2 . The second time interval At2 of curve Cl had a duration of about 25 minutes , while the second time interval of curve C2 had a prolonged duration of 75 minutes . During both common methods the ion plasma 16 was only burning during the second time interval At2 and not during heating and/or cooling of the edge emitting semiconductor bodies 2 . Further, Figure 14 shows curve C3 of a test sample cleaned by a method according to an exemplary embodiment , wherein the ion plasma 16 was not only burning during the second time interval At2 with substantially constant second temperature T2 , but also during the first time interval Atl and the third time interval At3 , hence during heating and cooling . It can be seen from Figure 14 that the ZnSe peak of the test sample cleaned with the present method is increased indicating a high crystal quality of the ZnSe-passivation layer 17 .
Figure 15 shows ToF-S IMS analyses of test samples based on an AlGaAs semiconductor compound material , the surface of the test samples being covered with a ZnSe passivation layer 17 . On the left axis the counts corresponding C, O2 and H are shown ( straight lines ) while on the right axis the counts corresponding to 0 ( dotted line ) are applied .
Test samples were analyzed, wherein the AlGaAs-surf ace were cleaned with a common method before deposition of a ZnSe passivation layer 17 ( left and middle values ) . During the common method the ion plasma 16 was only burning during the second time interval At2 and not during the first time interval Atl and the third time interval At3 . The second time interval At2 of the left values ( circles ) were 25 minutes and the second time interval At2 of the middle values was 75 minutes ( squares ) .
Further, Figure 15 shows values of test sample cleaned with an ion plasma 16 burning during the first time interval Atl and the second time interval At2 ( right values , stars ) . A raise of temperature AT during the first time interval Atl was 5 °C/min, while the duration of the first time interval
Atl together with the second time interval At2 was 50 minutes . It can be seen that C, O2 , H and 0 at the interface ZnSe/AlGaAs are strongly reduced by the disclosed method .
The invention is not limited to the description of the embodiments . Rather, the invention comprises each new feature as well as each combination of features , particularly each combination of features of the claims , even i f the feature or the combination of features itsel f is not explicitly given in the claims or embodiments .
References
1 wafer
2 edge emitting semiconductor body
3 separation line
4 , 4 ' , 4" facet
5 epitaxial semiconductor layer sequence
6 active region
7 resonator
8 optical axis
9 electrical contact layer
10 side face
11 oxide
12 chamber
13 holder
14 heater
15 ion plasma source
16 ion plasma
17 passivation layer
18 antiref lective coating
19 highly reflective coating
T1 first temperature
Atl first time interval
T2 second temperature
At2 second time interval
T3 third temperature
At3 third time interval
AT temperature increase/decrease

Claims

Claims
1. Method for manufacturing an edge emitting semiconductor laser diode comprising the steps:
- providing an edge emitting semiconductor body (2) configured for generating electromagnetic laser radiation during operation in a chamber (12) , the edge emitting semiconductor body (2) having two opposite facets (4, 4' , 4" ) ,
- raising a temperature (T) of the edge emitting semiconductor body (2) from a first temperature (Tl) to a second temperature (T2) during a first time interval (Atl) ,
- treating the edge emitting semiconductor body (2) with the second temperature (T2) during a second time interval (At2) ,
- treating the edge emitting semiconductor body (2) with an ion plasma (16) in the chamber (12) during the first time interval (Atl) and the second time interval (At2) .
2. Method according to the previous claim, wherein at least one of the facets (4, 4' , 4' ' ) is cleaned by the ion plasma (16) such that at least one cleaned facet (4, 4’ , 4’ ’ ) is achieved.
3. Method according to any of the previous claims, wherein the ion plasma (16) burns continuously during the first time interval (Atl) and the second time interval (At2) .
4. Method according to any of the previous claims, wherein after the second time interval (At2) , the temperature (T) of the edge emitting semiconductor body (2) is lowered from the second temperature (T2) to a third temperature (T3) during a third time interval (At3) .
5. Method according to the previous claim, wherein a decrease of temperature T during the third time interval (At3) is between 2 °C/min and 40 °C/min, limits inclusive.
6. Method according to any of the previous claim, wherein the ion plasma (16) is extinguished after the second time interval ( At2 ) .
7. Method according to claim 4 to 5, wherein the ion plasma (16) is extinguished after the third time interval (At3) .
8. Method according to any of the previous claims, wherein a passivation layer (17) is deposited on the facet (4, 4' ,
4" ) .
9. Method according to the previous claim, wherein the passivation layer (17) comprises ZnSe.
10. Method according to any of the previous claims, wherein the edge emitting semiconductor body (2) is based on an arsenide compound semiconductor material.
11. Method according to any of the previous claims, wherein the facet (4, 4' , 4' ' ) of the edge emitting semiconductor body (2) comprises AlGaAs .
12. Method according to any of the previous claims, wherein an oxide content of the facet (4, 4' , 4' ' ) is lowered.
13. Method according to any of the previous claims, wherein the second temperature (T2) is between 250 °C and 500 °C, limits inclusive.
14. Method according to any of the previous claims, wherein a duration of the second time interval (At2) does not exceed 100 minutes.
15. Method according to any of the previous claims, wherein a raise of temperature (T) during the first time interval
(Atl) is between 2 °C/min and 40 °C/min, limits inclusive.
16. Method according to any of the previous claims, wherein the first temperature (Tl) and/or the third temperature (T3) is between 50 °C and 200 °C, limits inclusive.
17. Method according to any of the previous claims, wherein the edge emitting semiconductor body (2) is arranged such in the chamber (12) that one facet (4, 4’ , 4’ ’ ) faces away from an ion plasma source (15) generating the ion plasma (16) and the other facet (4, 4’ , 4’ ’ ) faces the ion plasma source (15) during treatment with the ion plasma (16) .
18. Method according to the previous claim, wherein
- an antiref lective coating (18) being antiref lective for the electromagnetic laser radiation is deposited on the facet (4, 4' , 4' ' ) that faced the ion plasma source (15) during treatment, and
- a highly reflective coating (19) being highly reflective for the electromagnetic laser radiation is deposited on the other facet (4, 4’ , 4’ ’ ) that faced away from the ion plasma source (16) during treatment.
PCT/EP2023/066794 2022-07-22 2023-06-21 Method for manufacturing an edge emitting semiconductor laser diode Ceased WO2024017553A1 (en)

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Citations (2)

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Publication number Priority date Publication date Assignee Title
US20050287693A1 (en) * 2002-05-13 2005-12-29 Peter Ressel Method for the passivation of the mirror-faces surfaces of optical semi-conductor elements
US20170310077A1 (en) * 2016-04-20 2017-10-26 Trumpf Photonics, Inc. Passivation of Laser Facets and Systems for Performing the Same

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4877146B2 (en) * 2007-08-20 2012-02-15 三菱電機株式会社 Manufacturing method of semiconductor laser device

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050287693A1 (en) * 2002-05-13 2005-12-29 Peter Ressel Method for the passivation of the mirror-faces surfaces of optical semi-conductor elements
US20170310077A1 (en) * 2016-04-20 2017-10-26 Trumpf Photonics, Inc. Passivation of Laser Facets and Systems for Performing the Same

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