WO2024016993A1 - Apixaban tablet and method for preparing same - Google Patents

Apixaban tablet and method for preparing same Download PDF

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Publication number
WO2024016993A1
WO2024016993A1 PCT/CN2023/103859 CN2023103859W WO2024016993A1 WO 2024016993 A1 WO2024016993 A1 WO 2024016993A1 CN 2023103859 W CN2023103859 W CN 2023103859W WO 2024016993 A1 WO2024016993 A1 WO 2024016993A1
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WO
WIPO (PCT)
Prior art keywords
apixaban
magnesium stearate
preparation
croscarmellose sodium
lactose
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PCT/CN2023/103859
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French (fr)
Chinese (zh)
Inventor
王燕飞
冀亚运
李玲玲
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扬子江药业集团上海海尼药业有限公司
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Publication of WO2024016993A1 publication Critical patent/WO2024016993A1/en

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K31/00Medicinal preparations containing organic active ingredients
    • A61K31/33Heterocyclic compounds
    • A61K31/395Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins
    • A61K31/435Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins having six-membered rings with one nitrogen as the only ring hetero atom
    • A61K31/44Non condensed pyridines; Hydrogenated derivatives thereof
    • A61K31/445Non condensed piperidines, e.g. piperocaine
    • A61K31/4523Non condensed piperidines, e.g. piperocaine containing further heterocyclic ring systems
    • A61K31/4545Non condensed piperidines, e.g. piperocaine containing further heterocyclic ring systems containing a six-membered ring with nitrogen as a ring hetero atom, e.g. pipamperone, anabasine
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K47/00Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient
    • A61K47/06Organic compounds, e.g. natural or synthetic hydrocarbons, polyolefins, mineral oil, petrolatum or ozokerite
    • A61K47/08Organic compounds, e.g. natural or synthetic hydrocarbons, polyolefins, mineral oil, petrolatum or ozokerite containing oxygen, e.g. ethers, acetals, ketones, quinones, aldehydes, peroxides
    • A61K47/12Carboxylic acids; Salts or anhydrides thereof
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K47/00Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient
    • A61K47/06Organic compounds, e.g. natural or synthetic hydrocarbons, polyolefins, mineral oil, petrolatum or ozokerite
    • A61K47/20Organic compounds, e.g. natural or synthetic hydrocarbons, polyolefins, mineral oil, petrolatum or ozokerite containing sulfur, e.g. dimethyl sulfoxide [DMSO], docusate, sodium lauryl sulfate or aminosulfonic acids
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K47/00Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient
    • A61K47/06Organic compounds, e.g. natural or synthetic hydrocarbons, polyolefins, mineral oil, petrolatum or ozokerite
    • A61K47/26Carbohydrates, e.g. sugar alcohols, amino sugars, nucleic acids, mono-, di- or oligo-saccharides; Derivatives thereof, e.g. polysorbates, sorbitan fatty acid esters or glycyrrhizin
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K47/00Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient
    • A61K47/30Macromolecular organic or inorganic compounds, e.g. inorganic polyphosphates
    • A61K47/36Polysaccharides; Derivatives thereof, e.g. gums, starch, alginate, dextrin, hyaluronic acid, chitosan, inulin, agar or pectin
    • A61K47/38Cellulose; Derivatives thereof
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/20Pills, tablets, discs, rods
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/20Pills, tablets, discs, rods
    • A61K9/28Dragees; Coated pills or tablets, e.g. with film or compression coating
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P11/00Drugs for disorders of the respiratory system
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P7/00Drugs for disorders of the blood or the extracellular fluid
    • A61P7/02Antithrombotic agents; Anticoagulants; Platelet aggregation inhibitors
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P9/00Drugs for disorders of the cardiovascular system
    • A61P9/14Vasoprotectives; Antihaemorrhoidals; Drugs for varicose therapy; Capillary stabilisers

Definitions

  • the present application relates to the technical field of pharmaceutical preparations, in particular to apixaban tablets and their preparation methods.
  • apixaban is 1-(4-methoxyphenyl)-7-oxo-6[4-(2-oxopiperidin-1-yl)phenyl]-4,5 ,6,7-tetrahydro-1H-pyrazole[3,4-c]pyridine-3-carboxamide, a new oral selective inhibitor of activated factor Xa, used for the treatment of deep venous thrombosis (deep venous thrombosis, Venous thrombotic diseases including DVT) and pulmonary embolism (PE). Its molecular structure is:
  • Apixaban was jointly developed by Pfizer and Bristol-Myers Squibb (BMS). It was approved for marketing by the European Medicines Agency (EMA) on May 18, 2011, under the trade name
  • the dosage form is tablet, with specifications of 2.5mg and 5.0mg. It was approved for marketing by the U.S. Food and Drug Administration (FDA) on December 28, 2012.
  • the dosage form is tablets with specifications of 2.5 mg and 5.0 mg.
  • Apixaban is a white to light yellow crystalline powder, a non-ionic compound, and its solubility in water is approximately 0.04 mg/mL under physiological pH conditions of 1.2 to 6.8.
  • the purpose of this application is to provide an apixaban tablet and its preparation method, which can ensure that the in vitro dissolution rate of the apixaban tablet meets the requirements and solve the conflicting problem of dust pollution during the preparation process.
  • a first aspect of the application provides a method for preparing apixaban tablets.
  • the technical solution is as follows:
  • a preparation method of apixaban tablets including the following steps:
  • apixaban lactose, microcrystalline cellulose, croscarmellose sodium, Sodium alkyl sulfate and magnesium stearate; wherein, croscarmellose sodium includes the first croscarmellose sodium and the second croscarmellose sodium, and magnesium stearate includes the first stearic acid Magnesium and secondary magnesium stearate;
  • the pre-treatment materials account for 10wt% to 50wt% of the total weight of the raw materials, Perform a first premixing of the pre-treatment materials to prepare a first mixture;
  • the granules, the second croscarmellose sodium and the second magnesium stearate are mixed and tableted to obtain plain tablets.
  • the weight of the pretreatment material accounts for 10wt% to 45wt% of the total weight of the raw material. Further preferably, the weight of the pre-treatment material accounts for 10wt% to 40wt% of the total weight of the raw material. Further preferably, the weight of the pre-treatment material accounts for 10wt% to 35wt% of the total weight of the raw material.
  • the weight of the pre-treatment material accounts for 10wt% to 20wt% of the total weight of the raw material. Further preferably, the weight of the pre-treatment material accounts for 10wt% to 15wt% of the total weight of the raw material.
  • the step of particle size screening is further included after the first premixing.
  • the method for first pre-mixing the pre-treatment materials includes: a) mixing the pre-treatment materials and then performing a sieving step; or b) passing the pre-treatment materials through The processing steps are carried out by the rapid granulator with built-in screen.
  • the pore size of the sieved screen is 0.2 to 1.5 mm. It is preferably 0.4mm to 1.0mm, for example, it can be 0.4mm, 0.425mm, 0.6mm, 0.7mm, 0.71mm or 1.0mm.
  • the aperture of the built-in screen is 0.2-1.5 mm, preferably 0.4-1.0 mm, and may be, for example, 0.4 mm, 0.425 mm, 0.6 mm, 0.7 mm, 0.71 mm or 1.0 mm.
  • the method of first premixing the pre-processed material includes: c) using a wet granulator for processing.
  • the working parameters of the wet granulator include: the stirring speed is 15 Hz to 25 Hz, for example, it may be 20 Hz.
  • the stirring time is 15 min to 25 min, for example, it can be 20 min.
  • the particle size D90 of apixaban does not exceed 10 ⁇ m.
  • the lactose is anhydrous lactose.
  • the apixaban is weighed at 2wt% ⁇ 3wt%, the lactose is weighed at 50wt% ⁇ 55wt%, and the lactose is weighed at 35wt% ⁇ 42wt% as a percentage of the total weight of the raw materials.
  • the apixaban is weighed at 2.2wt% to 2.8wt%, the lactose is weighed at 50wt% to 53wt%, and the lactose is weighed at 38wt% to 42wt%.
  • microcrystalline cellulose For the microcrystalline cellulose, weigh the first croscarmellose sodium at 1.9wt% to 2.1wt%, weigh the second croscarmellose sodium at 1.9wt% to 2.1wt%, and weigh 0.9wt% Weigh sodium lauryl sulfate at ⁇ 1.1 wt%, weigh the first magnesium stearate at 0.45 to 0.55 wt%, and weigh the second magnesium stearate at 0.65 to 0.85 wt%.
  • the apixaban is weighed at 2.5wt%
  • the lactose is weighed at 51.5wt%
  • the microcrystalline cellulose is weighed at 39.75wt%
  • the second croscarmellose sodium at 2wt%
  • sodium lauryl sulfate at 1wt%
  • the first hard croscarmellose sodium at 0.5wt%.
  • Magnesium fatty acid and the second magnesium stearate were weighed at 0.75wt%.
  • the step of coating the obtained plain tablets is further included.
  • the amount of film coating premix accounts for 2.7wt% to 3.3wt% of the mass of the plain tablet after tableting, preferably 2.9wt% to 3.1wt%, and more preferably 3wt%.
  • the second aspect of this application provides an apixaban tablet, which is prepared by the above preparation method.
  • the selection range involving “and/or”, “or/and”, “and/or” includes any one of two or more related listed items, and also includes any of the related listed items. and all combinations, including any two of the related listed items, any more of the related listed items, or a combination of all of the related listed items. It should be noted that when at least three items are connected with at least two conjunctions selected from “and/or”, “or/and”, “and/or”, it should be understood that the technical solution undoubtedly includes The technical solutions that are all connected by "logical AND” also undoubtedly include the technical solutions that are all connected by "logical OR”. For example, "A and/or B” includes three parallel solutions: A, B and A+B.
  • the technical solution of "A, and/or, B, and/or, C, and/or, D” includes any one of A, B, C, and D (that is, they are all connected with "logical OR” technical solution), also includes any and all combinations of A, B, C, and D, that is, including combinations of any two or any three of A, B, C, and D, and also includes A, B, C , four combinations of D (that is, technical solutions that are all connected by "logical AND").
  • references to “optional”, “optional” and “optional” mean that it is optional, that is, it means to be selected from “yes” or “no” Either of two parallel options. If there are multiple “optionals” in a technical solution, each “optional” will be independent unless otherwise specified and there is no contradiction or mutual restriction.
  • the technical features described in open format include closed technical solutions composed of the listed features, and also include open technical solutions including the listed features.
  • the temperature parameters in this application are allowed to be treated at a constant temperature, and are also allowed to vary within a certain temperature range. It should be understood that the thermostatic treatment described allows the temperature to fluctuate within the accuracy of the instrument control. It is allowed to fluctuate within the range of ⁇ 5°C, ⁇ 4°C, ⁇ 3°C, ⁇ 2°C and ⁇ 1°C.
  • percentage concentration refers to the final concentration unless otherwise specified.
  • the final concentration refers to the proportion of the added component in the system after adding the component.
  • % (w/w) and wt% both represent weight percentage
  • % (v/v) refers to volume percentage
  • % (w/v) refers to mass volume percentage
  • reference preparation refers to the control drug used to evaluate the quality and efficacy consistency of generic drugs. It is usually the object of imitation, such as the original drug or the internationally recognized drug of the same kind.
  • the reference preparation should be a drug with reasonable prescription technology, stable quality and definite efficacy.
  • the reference preparation in this application is the reference preparation of apixaban, with the trade name Eliquis.
  • This embodiment provides an apixaban tablet and a preparation method thereof. The steps are as follows:
  • the particle size D90 of apixaban does not exceed 10 ⁇ m, and is obtained by crushing the raw material of apixaban using a jet mill.
  • the granulator squeezes the pre-processed material through the built-in screen of the rapid granulator (aperture is 0.7mm) at a rotation speed of 500 rpm, thereby realizing pre-mixing of the pre-processed material and obtaining the first mixture.
  • microcrystalline cellulose the first mixture prepared in step 2 and the remaining anhydrous lactose to the lifting hopper mixer in sequence. Turn on the power of the lifting hopper mixer and mix for 20 minutes at a speed of 20 rpm. After completion, add the second mixture. Magnesium stearate, mix for 5 minutes at a speed of 15 rpm to obtain the second mixture.
  • step 3 Add the second mixture prepared in step 3 to the dry granulator, start granulation, and obtain granules.
  • step 4 Add the granules prepared in step 4 and the second croscarmellose sodium into the lifting hopper mixer, start mixing for 10 minutes at a speed of 20 rpm; then add the second magnesium stearate, and start mixing for 5 minutes , the rotation speed is 15 rpm, and the final mixed particles are obtained.
  • Examples 2 to 7 were prepared with reference to the prescription and preparation method of apixaban tablets in Example 1. Among them, relative to
  • Embodiment 1 Embodiment 4 and Embodiment 5 is that: the method of first premixing the pre-treatment materials is different; relative to Embodiment 1, the difference between Embodiment 2 and Embodiment 3 is that: the pre-treatment materials are taken The weight is different; compared with Example 2, the difference between Example 6 and Example 7 is that the aperture of the built-in screen of the rapid granulator is different, as shown in Table 2.
  • Comparative Examples 1-6 were prepared with reference to the prescription and preparation method of apixaban tablets in Example 1. Among them, compared with Example 1, the difference between Comparative Example 1 and Comparative Example 1 is that: the first mixture does not contain anhydrous lactose, and when preparing the second mixture, all anhydrous milk is added Sugar; The difference between Comparative Example 2 and Comparative Example 2 is that the first mixture does not contain anhydrous lactose and the first croscarmellose sodium (2wt%). When preparing the second mixture, all anhydrous lactose and the first croscarmellose sodium are added.
  • Sodium methylcellulose (2wt%) the difference between Comparative Example 3 and Comparative Example 3 is that: the first mixture does not contain anhydrous lactose and sodium lauryl sulfate (1wt%).
  • the second mixture add all anhydrous lactose and sodium lauryl sulfate.
  • Comparative Example 4 Sodium dialkyl sulfate (1wt%);
  • Comparative Example 4 the difference between Comparative Example 4 and Comparative Example 4 is that the first mixture does not contain anhydrous lactose and the first croscarmellose sodium (2wt%), but contains microcrystalline cellulose (39.75wt %), when preparing the second mixture, add all anhydrous lactose and the first croscarmellose sodium (2wt%), but do not add microcrystalline cellulose (39.75wt%);
  • Comparative Example 5 and Comparative Example 5 is that: One mixture does not contain anhydrous lactose and sodium lauryl sulfate (1wt%), but contains microcrystalline cellulose (39.75wt%).
  • Comparative Example 6 When preparing the second mixture, add all anhydrous lactose and sodium lauryl sulfate. (1 wt%), but no more microcrystalline cellulose (39.75 wt%) was added.
  • the difference between Comparative Example 6 and Comparative Example 6 is that the first mixture contains all the excipients of the plain tablets, and is then dry-granulated to obtain the final mixed granules, but there is no step 3 of preparing the second mixture, step 4 of granulation, and step 5 of final mixing.
  • the specific prescriptions of Comparative Examples 1-6 are shown in Table 3:
  • the mixing uniformity of the final mixed particles of Examples 1-7 and Comparative Examples 1-6 was tested.
  • the detection method was as follows: sampling 10 locations of the final mixed particles obtained in step 5, and measuring the activity in the final mixed particles. The content of the component apixaban is calculated, and then the relative standard deviation of the 10 values is calculated. Based on the relative standard deviation, the mixing uniformity of the final mixed particles can be judged. when When RSD ⁇ 5%, the mixing uniformity of the final mixed particles meets the quality control of pharmaceuticals, and the smaller the RSD, the higher the mixing uniformity of the final mixed particles.
  • Example 1 Example 2 and Example 3 lies in the weight of the pre-treatment materials.
  • Table 4 results of testing the mixing uniformity of the final mixed particles of Example 1, Example 2 and Example 3 are shown in Table 4.
  • the proportion of pre-treatment materials is between 10wt% and 50wt%. Considering that the less pre-treatment materials, the operation will be easier, the production efficiency will be improved, and dust pollution will be reduced. , to reduce the impact of the product on the production environment.
  • the proportion of pre-treatment materials is 10wt% to 15wt%.
  • Example 1 Example 4 and Example 5 lies in the method of first premixing the pre-treatment materials.
  • the mixing uniformity of the final mixed particles of Example 1, Example 4 and Example 5 was tested, and the results are shown in Table 5.
  • Example 2 Example 6 and Example 7 is that the aperture of the built-in screen of the rapid granulator is different.
  • the final mixed particles of Example 2, Example 6 and Example 7 were tested for material mixing uniformity, and the results are shown in Table 6.
  • Example 1 The difference between Example 1 and Comparative Examples 1-6 lies in the material composition of the first mixture.
  • the final mixed particles of Example 1 and Comparative Examples 1-6 were tested for material mixing uniformity, and the results are shown in Table 7.
  • Comparative Examples 1-5 show that the material composition of the first mixture has an important influence on the uniformity of the final mixed particles, especially apixaban (2.5wt%) and sodium lauryl sulfate (1wt%) and the third When one or two of the croscarmellose sodium (2wt%) are directly mixed, the RSD of the final mixed particles exceeds 10%, and the mixing uniformity of the final mixed particles is greatly reduced, which may affect the medicine. of release.
  • the preparation method of apixaban of the present application has a higher final mixed particle yield, less material loss during the preparation process, and is more suitable for industrial production.
  • this application improves the material mixing process in the preparation process, and finally obtains apixaban tablets with a simple process, easy to scale up, uniform quality, bioequivalence, and quality that meets the requirements.
  • the prescription applied for is stable and feasible.
  • the test results show that the finished product has good stability and all test indicators meet the standard requirements.

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Abstract

A method for preparing an apixaban tablet, comprising: weighing raw materials, taking apixaban, a part of lactose, first cross-linked sodium carboxymethyl cellulose and lauryl sodium sulfate as pretreatment materials which account for 10wt%-50wt% of the total weight of the raw materials, and performing first premixing to obtain a first premix; mixing the first premix, microcrystalline cellulose and the remaining part of lactose, and adding first magnesium stearate to prepare a second premix; granulating the second premix to obtain granules; and mixing the granules, second cross-linked sodium carboxymethyl cellulose and second magnesium stearate, and performing tableting. This preparation method does not produce dust pollution, the obtained tablet has uniform quality, and the in-vitro dissolution rate meets the requirement.

Description

阿哌沙班片剂及其制备方法Apixaban tablets and preparation method thereof
本申请要求于2022年07月21日提交中国专利局、申请号为202210860634.9发明名称为“阿哌沙班片剂及其制备方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims priority to the Chinese patent application with the application number 202210860634.9 and the invention name is "Apixaban tablets and preparation method thereof" submitted to the China Patent Office on July 21, 2022, the entire content of which is incorporated herein by reference. Applying.
技术领域Technical field
本申请涉及药物制剂技术领域,特别是涉及阿哌沙班片剂及其制备方法。The present application relates to the technical field of pharmaceutical preparations, in particular to apixaban tablets and their preparation methods.
背景技术Background technique
阿哌沙班(apixaban)化学名为1-(4-甲氧基苯基)-7-氧代-6[4-(2-氧代哌啶-1-基)苯基]-4,5,6,7-四氢-1H-吡唑[3,4-c]吡啶-3-甲酰胺,一种新型口服的选择性活化Ⅹa因子抑制剂,用于治疗包括深静脉血栓(deepvenous thrombosis,DVT)和肺栓塞(pulmonary embolism,PE)在内的静脉血栓疾病。其分子结构为:
The chemical name of apixaban is 1-(4-methoxyphenyl)-7-oxo-6[4-(2-oxopiperidin-1-yl)phenyl]-4,5 ,6,7-tetrahydro-1H-pyrazole[3,4-c]pyridine-3-carboxamide, a new oral selective inhibitor of activated factor Xa, used for the treatment of deep venous thrombosis (deep venous thrombosis, Venous thrombotic diseases including DVT) and pulmonary embolism (PE). Its molecular structure is:
阿哌沙班由辉瑞(Pfizer)与百时美施贵宝(Bristol-Myers Squibb,BMS)联合研发,于2011年5月18日获欧洲药物管理局(EMA)批准上市,商品名为剂型为片剂,规格为2.5mg、5.0mg。2012年12月28日获美国食品药品管理局(FDA)批准上市,剂型为片剂,规格为2.5mg、5.0mg。阿哌沙班为白色至淡黄色结晶型粉末,非离子化合物,在生理pH1.2~6.8条件下,在水中的溶解度约为0.04mg/mL。Apixaban was jointly developed by Pfizer and Bristol-Myers Squibb (BMS). It was approved for marketing by the European Medicines Agency (EMA) on May 18, 2011, under the trade name The dosage form is tablet, with specifications of 2.5mg and 5.0mg. It was approved for marketing by the U.S. Food and Drug Administration (FDA) on December 28, 2012. The dosage form is tablets with specifications of 2.5 mg and 5.0 mg. Apixaban is a white to light yellow crystalline powder, a non-ionic compound, and its solubility in water is approximately 0.04 mg/mL under physiological pH conditions of 1.2 to 6.8.
目前,为了确保阿哌沙班片剂的体外溶出度,控制产品质量,研发人员尝试从阿哌沙班片剂的制备方法入手。但在制备过程中发现,如果达到理想的体外溶出度和稳定的产品质量,会在生产线上产生大量的粉尘污染,为工业化生产带来困难。Currently, in order to ensure the in vitro dissolution of apixaban tablets and control product quality, researchers are trying to start with the preparation method of apixaban tablets. However, it was discovered during the preparation process that if ideal in vitro dissolution and stable product quality are achieved, a large amount of dust pollution will be generated on the production line, causing difficulties in industrial production.
发明内容Contents of the invention
本申请的目的在于提供一种阿哌沙班片剂及其制备方法,能够确保阿哌沙班片剂的体外溶出度符合要求,以及解决制备过程中粉尘污染相互矛盾的问题。The purpose of this application is to provide an apixaban tablet and its preparation method, which can ensure that the in vitro dissolution rate of the apixaban tablet meets the requirements and solve the conflicting problem of dust pollution during the preparation process.
本申请的第一方面提供了一种阿哌沙班片剂的制备方法。其技术方案如下:A first aspect of the application provides a method for preparing apixaban tablets. The technical solution is as follows:
一种阿哌沙班片剂的制备方法,包括以下步骤:A preparation method of apixaban tablets, including the following steps:
按制备所需量称取以下原料:阿哌沙班、乳糖、微晶纤维素、交联羧甲纤维素钠、十二 烷基硫酸钠和硬脂酸镁;其中,交联羧甲纤维素钠包括第一交联羧甲纤维素钠和第二交联羧甲纤维素钠,硬脂酸镁包括第一硬脂酸镁和第二硬脂酸镁;Weigh the following raw materials according to the amounts required for preparation: apixaban, lactose, microcrystalline cellulose, croscarmellose sodium, Sodium alkyl sulfate and magnesium stearate; wherein, croscarmellose sodium includes the first croscarmellose sodium and the second croscarmellose sodium, and magnesium stearate includes the first stearic acid Magnesium and secondary magnesium stearate;
取所述阿哌沙班、一部分乳糖、第一交联羧甲纤维素钠和十二烷基硫酸钠作为前处理物料,所述前处理物料占所述原料总重量的10wt%~50wt%,对所述前处理物料进行第一预混,制备第一混合物;Take the apixaban, a part of lactose, the first croscarmellose sodium and sodium lauryl sulfate as pre-treatment materials, the pre-treatment materials account for 10wt% to 50wt% of the total weight of the raw materials, Perform a first premixing of the pre-treatment materials to prepare a first mixture;
混合所述第一混合物、微晶纤维素和剩余部分乳糖,再加入所述第一硬脂酸镁,制备第二混合物;Mix the first mixture, microcrystalline cellulose and the remaining lactose, and then add the first magnesium stearate to prepare a second mixture;
对所述第二混合物进行制粒,得到颗粒;Granulating the second mixture to obtain granules;
混合所述颗粒、第二交联羧甲基纤维素钠和第二硬脂酸镁,压片,得到素片。The granules, the second croscarmellose sodium and the second magnesium stearate are mixed and tableted to obtain plain tablets.
通过对混合工艺进行优化,筛选出合适的前处理物料占比,可大大减少物料前处理量,进一步提高生产效率,同时减少粉尘污染,减少该产品对于生产环境的影响。相对于等量递增法添加物料进行混合,筛选出合适的前处理物料占比可以避免繁琐操作。优选地,所述前处理物料的重量占所述原料总重量的10wt%~45wt%。进一步优选地,所述前处理物料的重量占所述原料总重量的10wt%~40wt%。进一步优选地,所述前处理物料的重量占所述原料总重量的10wt%~35wt%。进一步优选地,所述前处理物料的重量占所述原料总重量的10wt%~20wt%。进一步优选地,所述前处理物料的重量占所述原料总重量的10wt%~15wt%。By optimizing the mixing process and selecting the appropriate proportion of pre-treatment materials, the amount of material pre-treatment can be greatly reduced, further improving production efficiency, while reducing dust pollution and reducing the impact of this product on the production environment. Compared with adding materials in equal amounts for mixing, selecting the appropriate proportion of pre-treatment materials can avoid cumbersome operations. Preferably, the weight of the pretreatment material accounts for 10wt% to 45wt% of the total weight of the raw material. Further preferably, the weight of the pre-treatment material accounts for 10wt% to 40wt% of the total weight of the raw material. Further preferably, the weight of the pre-treatment material accounts for 10wt% to 35wt% of the total weight of the raw material. Further preferably, the weight of the pre-treatment material accounts for 10wt% to 20wt% of the total weight of the raw material. Further preferably, the weight of the pre-treatment material accounts for 10wt% to 15wt% of the total weight of the raw material.
在其中一些实施例中,所述的第一预混之后还包括粒径筛选的步骤。In some embodiments, the step of particle size screening is further included after the first premixing.
在其中一些实施例中,对所述前处理物料进行第一预混的方法包括:a)将所述前处理物料混合,然后进行过筛处理的步骤;或b)将所述前处理物料通过内置筛网的快速整粒机进行处理的步骤。In some embodiments, the method for first pre-mixing the pre-treatment materials includes: a) mixing the pre-treatment materials and then performing a sieving step; or b) passing the pre-treatment materials through The processing steps are carried out by the rapid granulator with built-in screen.
在其中一些实施例中,所述过筛处理的筛网的孔径为0.2~1.5mm。优选为0.4mm~1.0mm,例如可以是0.4mm、0.425mm、0.6mm、0.7mm、0.71mm或1.0mm。In some embodiments, the pore size of the sieved screen is 0.2 to 1.5 mm. It is preferably 0.4mm to 1.0mm, for example, it can be 0.4mm, 0.425mm, 0.6mm, 0.7mm, 0.71mm or 1.0mm.
在其中一些实施例中,所述内置筛网的孔径为0.2~1.5mm,优选为0.4mm~1.0mm,例如可以是0.4mm、0.425mm、0.6mm、0.7mm、0.71mm或1.0mm。In some embodiments, the aperture of the built-in screen is 0.2-1.5 mm, preferably 0.4-1.0 mm, and may be, for example, 0.4 mm, 0.425 mm, 0.6 mm, 0.7 mm, 0.71 mm or 1.0 mm.
在其中一些实施例中,对所述前处理物料进行第一预混的方法包括:c)使用湿法制粒机进行处理的步骤。In some embodiments, the method of first premixing the pre-processed material includes: c) using a wet granulator for processing.
在其中一些实施例中,所述湿法制粒机的工作参数包括:搅拌速度为15Hz~25Hz,例如可以是20Hz。搅拌时间为15min~25min,例如可以是20min。In some embodiments, the working parameters of the wet granulator include: the stirring speed is 15 Hz to 25 Hz, for example, it may be 20 Hz. The stirring time is 15 min to 25 min, for example, it can be 20 min.
在其中一些实施例中,所述阿哌沙班的粒径D90不超过10μm。 In some embodiments, the particle size D90 of apixaban does not exceed 10 μm.
在其中一些实施例中,所述乳糖为无水乳糖。In some embodiments, the lactose is anhydrous lactose.
在其中一些实施例中,以占原料总重量的百分比计,按2wt%~3wt%称取所述阿哌沙班、按50wt%~55wt%称取所述乳糖、按35wt%~42wt%称取所述微晶纤维素、按1.8wt%~2.2wt%称取第一交联羧甲纤维素钠、按1.8wt%~2.2wt%称取第二交联羧甲纤维素钠、按0.8wt%~1.2wt%称取十二烷基硫酸钠、按0.4wt%~0.6wt%称取第一硬脂酸镁以及按0.6wt%~0.9wt%称取第二硬脂酸镁。In some of the embodiments, the apixaban is weighed at 2wt%~3wt%, the lactose is weighed at 50wt%~55wt%, and the lactose is weighed at 35wt%~42wt% as a percentage of the total weight of the raw materials. Take the microcrystalline cellulose, weigh the first croscarmellose sodium at 1.8wt% to 2.2wt%, weigh the second croscarmellose sodium at 1.8wt% to 2.2wt%, and weigh 0.8 Weigh sodium lauryl sulfate at wt% to 1.2wt%, weigh the first magnesium stearate at 0.4wt% to 0.6wt%, and weigh the second magnesium stearate at 0.6wt% to 0.9wt%.
优选地,以占原料总重量的百分比计,按2.2wt%~2.8wt%称取所述阿哌沙班、按50wt%~53wt%称取所述乳糖、按38wt%~42wt%称取所述微晶纤维素、按1.9wt%~2.1wt%称取第一交联羧甲纤维素钠、按1.9wt%~2.1wt%称取第二交联羧甲纤维素钠、按0.9wt%~1.1wt%称取十二烷基硫酸钠、按0.45wt%~0.55wt%称取第一硬脂酸镁以及按0.65wt%~0.85wt%称取第二硬脂酸镁。Preferably, in terms of percentage of the total weight of raw materials, the apixaban is weighed at 2.2wt% to 2.8wt%, the lactose is weighed at 50wt% to 53wt%, and the lactose is weighed at 38wt% to 42wt%. For the microcrystalline cellulose, weigh the first croscarmellose sodium at 1.9wt% to 2.1wt%, weigh the second croscarmellose sodium at 1.9wt% to 2.1wt%, and weigh 0.9wt% Weigh sodium lauryl sulfate at ~1.1 wt%, weigh the first magnesium stearate at 0.45 to 0.55 wt%, and weigh the second magnesium stearate at 0.65 to 0.85 wt%.
进一步优选地,以占原料总重量的百分比计,按2.5wt%称取所述阿哌沙班、按51.5wt%称取所述乳糖、按39.75wt%称取所述微晶纤维素、按2wt%称取第一交联羧甲纤维素钠、按2wt%称取第二交联羧甲纤维素钠、按1wt%称取十二烷基硫酸钠、按0.5wt%称取第一硬脂酸镁以及按0.75wt%称取第二硬脂酸镁。Further preferably, in terms of percentages of the total weight of raw materials, the apixaban is weighed at 2.5wt%, the lactose is weighed at 51.5wt%, the microcrystalline cellulose is weighed at 39.75wt%, Weigh the first croscarmellose sodium at 2wt%, the second croscarmellose sodium at 2wt%, sodium lauryl sulfate at 1wt%, and the first hard croscarmellose sodium at 0.5wt%. Magnesium fatty acid and the second magnesium stearate were weighed at 0.75wt%.
在其中一些实施例中,所述压片后,还包括对所得素片进行包衣的步骤。In some embodiments, after tableting, the step of coating the obtained plain tablets is further included.
可选地,薄膜包衣预混剂的用量占压片后素片质量的2.7wt%~3.3wt%,优选为2.9wt%~3.1wt%,更优选为3wt%。Optionally, the amount of film coating premix accounts for 2.7wt% to 3.3wt% of the mass of the plain tablet after tableting, preferably 2.9wt% to 3.1wt%, and more preferably 3wt%.
本申请第二方面提供一种阿哌沙班片剂,所述阿哌沙班片剂由上述制备方法制备而成。The second aspect of this application provides an apixaban tablet, which is prepared by the above preparation method.
本申请的有益效果:Beneficial effects of this application:
本申请的研发人员在研究过程中发现,在阿哌沙班片剂的制备过程中,各原料的混合进程对最终制剂的体外溶出度、质量稳定性具有重要的影响。本申请在制备过程中,先取10wt%~50wt%的原料作为前处理物料,通过预混,将这些前处理物料初步分散,然后再与一部分原料分步混合,再制粒,制粒后再混合一部分原料。通过上述方法,可以将制粒的原料充分混合和分散,最后得到混合均匀、成品质量均一、体外溶出度符合要求的阿哌沙班片剂。同时,通过筛选特定比例的前处理物料,在整个制备过程中,不会产生粉尘污染,减少该产品对生产环境的影响,而且生产效率高。During the research process, the researchers of this application discovered that during the preparation process of apixaban tablets, the mixing process of each raw material has an important impact on the in vitro dissolution and quality stability of the final preparation. In the preparation process of this application, 10wt% to 50wt% of raw materials are first taken as pre-treatment materials. These pre-treatment materials are preliminarily dispersed through premixing, and then mixed with a part of the raw materials step by step, then granulated, and then mixed after granulation. part of the raw material. Through the above method, the granulated raw materials can be fully mixed and dispersed, and finally apixaban tablets with uniform mixing, uniform finished product quality and in vitro dissolution meeting the requirements are obtained. At the same time, by screening a specific proportion of pre-treatment materials, dust pollution will not be generated during the entire preparation process, reducing the impact of the product on the production environment, and the production efficiency is high.
具体实施方式Detailed ways
为使本申请的目的、技术方案、及优点更加清楚明白,以下对本申请进一步详细说明。 显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。本领域技术人员基于本申请所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical solutions, and advantages of the present application clearer, the present application will be described in further detail below. Obviously, the described embodiments are only some of the embodiments of the present application, but not all of the embodiments. All other embodiments obtained by those skilled in the art based on this application fall within the scope of protection of this application.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本文中在本申请的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs. The terminology used herein in the description of the application is for the purpose of describing specific embodiments only and is not intended to limit the application.
术语the term
除非另外说明或存在矛盾之处,本文中使用的术语或短语具有以下含义:Unless otherwise stated or contradictory, the terms or phrases used in this article have the following meanings:
本申请中,涉及“和/或”、“或/和”、“及/或”的选择范围包括两个或两个以上相关所列项目中任一个项目,也包括相关所列项目的任意的和所有的组合,所述任意的和所有的组合包括任意的两个相关所列项目、任意的更多个相关所列项目、或者全部相关所列项目的组合。需要说明的是,当用至少两个选自“和/或”、“或/和”、“及/或”的连词组合连接至少三个项目时,应当理解,该技术方案毫无疑问地包括均用“逻辑与”连接的技术方案,还毫无疑问地包括均用“逻辑或”连接的技术方案。比如,“A及/或B”包括A、B和A+B三种并列方案。又比如,“A,及/或,B,及/或,C,及/或,D”的技术方案,包括A、B、C、D中任一项(也即均用“逻辑或”连接的技术方案),也包括A、B、C、D的任意的和所有的组合,也即包括A、B、C、D中任两项或任三项的组合,还包括A、B、C、D的四项组合(也即均用“逻辑与”连接的技术方案)。In this application, the selection range involving "and/or", "or/and", "and/or" includes any one of two or more related listed items, and also includes any of the related listed items. and all combinations, including any two of the related listed items, any more of the related listed items, or a combination of all of the related listed items. It should be noted that when at least three items are connected with at least two conjunctions selected from "and/or", "or/and", "and/or", it should be understood that the technical solution undoubtedly includes The technical solutions that are all connected by "logical AND" also undoubtedly include the technical solutions that are all connected by "logical OR". For example, "A and/or B" includes three parallel solutions: A, B and A+B. For another example, the technical solution of "A, and/or, B, and/or, C, and/or, D" includes any one of A, B, C, and D (that is, they are all connected with "logical OR" technical solution), also includes any and all combinations of A, B, C, and D, that is, including combinations of any two or any three of A, B, C, and D, and also includes A, B, C , four combinations of D (that is, technical solutions that are all connected by "logical AND").
本申请中,涉及“多个”、“多种”、“多次”、“多元”等,如无特别限定,指在数量上大于2或等于2。例如,“一种或多种”表示一种或大于等于两种。In this application, references to "multiple", "multiple", "multiple", "multiple", etc., unless otherwise specified, mean that the number is greater than or equal to 2. For example, "one or more" means one or more than two.
本申请中,涉及“其组合”、“其任意组合”、“其任意组合方式”等中包括所列项目中任两个或任两个以上项目的所有合适的组合方式。In this application, "combinations thereof", "any combinations thereof", "any combinations thereof", etc. include all suitable combinations of any two or more than two of the listed items.
本申请中,涉及“合适的组合方式”、“合适的方式”、“任意合适的方式”等中所述“合适”,以能够实施本申请的技术方案、解决本申请的技术问题、实现本申请预期的技术效果为准。In this application, "suitable" mentioned in "appropriate combination", "appropriate way", "any suitable way", etc. is involved, so as to be able to implement the technical solution of the present application, solve the technical problems of the present application, and realize the present application. The expected technical effects of the application shall prevail.
本申请中,涉及“优选”、“更好”、“更佳”、“为宜”仅为描述效果更好的实施方式或实施例,应当理解,并不构成对本申请保护范围的限制。In this application, references to "preferred", "better", "better", and "appropriate" are only used to describe implementations or examples with better effects. It should be understood that they do not limit the scope of protection of this application.
本申请中,涉及“进一步”、“更进一步”、“特别”等用于描述目的,表示内容上的差异,但并不应理解为对本申请保护范围的限制。In this application, references to "further", "further", "especially", etc. are used for descriptive purposes and indicate differences in content, but should not be understood as limiting the scope of protection of this application.
本申请中,涉及“可选地”、“可选的”、“可选”,指可有可无,也即指选自“有”或“无” 两种并列方案中的任一种。如果一个技术方案中出现多处“可选”,如无特别说明,且无矛盾之处或相互制约关系,则每项“可选”各自独立。In this application, references to "optional", "optional" and "optional" mean that it is optional, that is, it means to be selected from "yes" or "no" Either of two parallel options. If there are multiple "optionals" in a technical solution, each "optional" will be independent unless otherwise specified and there is no contradiction or mutual restriction.
本申请中,涉及“第一方面”、“第二方面”、“第三方面”、“第四方面”等中,术语“第一”、“第二”、“第三”、“第四”等仅用于描述目的,不能理解为指示或暗示相对重要性或数量,也不能理解为隐含指明所指示的技术特征的重要性或数量。而且“第一”、“第二”、“第三”、“第四”等仅起到非穷举式的列举描述目的,应当理解并不构成对数量的封闭式限定。In this application, when referring to the "first aspect", "second aspect", "third aspect", "fourth aspect", etc., the terms "first", "second", "third" and "fourth" ", etc. are only for descriptive purposes and cannot be understood as indicating or implying the relative importance or quantity, nor can they be understood as implicitly indicating the importance or quantity of the indicated technical features. Furthermore, “first”, “second”, “third”, “fourth”, etc. only serve the purpose of non-exhaustive enumeration and description, and it should be understood that they do not constitute a closed limitation of quantity.
本申请中,以开放式描述的技术特征中,包括所列举特征组成的封闭式技术方案,也包括包含所列举特征的开放式技术方案。In this application, the technical features described in open format include closed technical solutions composed of the listed features, and also include open technical solutions including the listed features.
本申请中,涉及到数值区间(也即数值范围),如无特别说明,可选的数值分布在上述数值区间内视为连续,且包括该数值范围的两个数值端点(即最小值及最大值),以及这两个数值端点之间的每一个数值。如无特别说明,当数值区间仅仅指向该数值区间内的整数时,包括该数值范围的两个端点整数,以及两个端点之间的每一个整数,在本文中,相当于直接列举了每一个整数,比如t为选自1~10的整数,表示t为选自由1、2、3、4、5、6、7、8、9和10构成的整数组的任一个整数。此外,当提供多个范围描述特征或特性时,可以合并这些范围。换言之,除非另有指明,否则本文中所公开之范围应理解为包括其中所归入的任何及所有的子范围。In this application, numerical intervals (i.e., numerical ranges) are involved. Unless otherwise specified, the optional numerical distribution is considered to be continuous within the above numerical interval and includes the two numerical endpoints of the numerical range (i.e., the minimum value and the maximum value). value), and every value between the two numeric endpoints. Unless otherwise specified, when a numerical interval only points to integers within the numerical interval, including the two endpoint integers of the numerical range, and every integer between the two endpoints, in this article, it is equivalent to directly enumerating each Integer, for example, t is an integer selected from 1 to 10, indicating that t is any integer selected from the integer group consisting of 1, 2, 3, 4, 5, 6, 7, 8, 9 and 10. Additionally, when multiple scopes are provided to describe a feature or characteristic, these scopes can be combined. In other words, unless otherwise indicated, the ranges disclosed herein should be understood to include any and all subranges subsumed therein.
本申请中的温度参数,如无特别限定,既允许为恒温处理,也允许在一定温度区间内存在变动。应当理解的是,所述的恒温处理允许温度在仪器控制的精度范围内进行波动。允许在如±5℃、±4℃、±3℃、±2℃、±1℃的范围内波动。The temperature parameters in this application, unless otherwise specified, are allowed to be treated at a constant temperature, and are also allowed to vary within a certain temperature range. It should be understood that the thermostatic treatment described allows the temperature to fluctuate within the accuracy of the instrument control. It is allowed to fluctuate within the range of ±5℃, ±4℃, ±3℃, ±2℃ and ±1℃.
本申请中,涉及到百分比含量,如无特别说明,对于固液混合和固相-固相混合均指质量百分比,对于液相-液相混合指体积百分比。In this application, when it comes to percentage content, unless otherwise specified, for solid-liquid mixing and solid-solid phase mixing, it refers to mass percentage, and for liquid-liquid phase mixing, it refers to volume percentage.
本申请中,涉及到百分比浓度,如无特别说明,均指终浓度。所述终浓度,指添加成分在添加该成分后的体系中的占比。In this application, percentage concentration refers to the final concentration unless otherwise specified. The final concentration refers to the proportion of the added component in the system after adding the component.
本申请中,%(w/w)与wt%均表示重量百分比,%(v/v)指体积百分比,%(w/v)指质量体积百分数。In this application, % (w/w) and wt% both represent weight percentage, % (v/v) refers to volume percentage, and % (w/v) refers to mass volume percentage.
本申请中,“参比制剂”是指用于仿制药质量和疗效一致性评价的对照药品,通常为被仿制的对象,如原研药品或国际公认的同种药物。参比制剂应为处方工艺合理、质量稳定、疗效确切的药品。本申请中的参比制剂为阿哌沙班的参比制剂,商品名为艾乐妥(Eliquis)。In this application, "reference preparation" refers to the control drug used to evaluate the quality and efficacy consistency of generic drugs. It is usually the object of imitation, such as the original drug or the internationally recognized drug of the same kind. The reference preparation should be a drug with reasonable prescription technology, stable quality and definite efficacy. The reference preparation in this application is the reference preparation of apixaban, with the trade name Eliquis.
以下结合具体实施例进行进一步说明,以下具体实施例中所涉及的原料,若无特殊说明, 均可来源于市售,所使用的仪器,若无特殊说明,均可来源于市售,所涉及到的工艺,如无特殊说明,均为本领域技术人员常规选择。The following will be further described in conjunction with specific examples. The raw materials involved in the following specific examples, unless otherwise specified, All can be commercially available. The instruments used, unless otherwise specified, can all be commercially available. The involved processes, unless otherwise specified, are routine choices by those skilled in the art.
实施例1Example 1
本实施例提供一种阿哌沙班片剂及其制备方法,步骤如下:This embodiment provides an apixaban tablet and a preparation method thereof. The steps are as follows:
步骤1、参照表1称取各原料:Step 1. Weigh each raw material according to Table 1:
表1
Table 1
其中,阿哌沙班的粒径D90不超过10μm,通过使用气流粉碎机将阿哌沙班原始料粉碎而得。Among them, the particle size D90 of apixaban does not exceed 10 μm, and is obtained by crushing the raw material of apixaban using a jet mill.
步骤2、制备第一混合物Step 2. Prepare the first mixture
取十二烷基硫酸钠、第一交联羧甲纤维素钠、部分无水乳糖和阿哌沙班作为前处理物料,并使前处理物料占素片原料总重量的10wt%,使用快速整粒机在500rpm的转速下将前处理物料挤压通过快速整粒机的内置筛网(孔径为0.7mm),从而实现对前处理物料的预混,得到第一混合物。Take sodium lauryl sulfate, first croscarmellose sodium, part of anhydrous lactose and apixaban as pre-treatment materials, and make the pre-treatment materials account for 10wt% of the total weight of the raw materials of the plain tablets, and use rapid processing The granulator squeezes the pre-processed material through the built-in screen of the rapid granulator (aperture is 0.7mm) at a rotation speed of 500 rpm, thereby realizing pre-mixing of the pre-processed material and obtaining the first mixture.
步骤3、制备第二混合物Step 3. Prepare the second mixture
向提升式料斗混合机中依次加入微晶纤维素、步骤2制备的第一混合物和剩余无水乳糖,开启提升式料斗混合机的电源,混合20分钟,转速20转/分钟,完成后加入第一硬脂酸镁,混合5分钟,转速15转/分钟,得第二混合物。Add microcrystalline cellulose, the first mixture prepared in step 2 and the remaining anhydrous lactose to the lifting hopper mixer in sequence. Turn on the power of the lifting hopper mixer and mix for 20 minutes at a speed of 20 rpm. After completion, add the second mixture. Magnesium stearate, mix for 5 minutes at a speed of 15 rpm to obtain the second mixture.
步骤4、制粒 Step 4. Granulation
将步骤3制备的第二混合物加入至干法制粒机中,开始制粒,得到颗粒。Add the second mixture prepared in step 3 to the dry granulator, start granulation, and obtain granules.
步骤5、终混Step 5. Final mix
将步骤4制备的颗粒与第二交联羧甲纤维素钠加入至提升式料斗混合机中,开机混合10分钟,转速为20转/分钟;随后加入第二硬脂酸镁,开机混合5分钟,转速为15转/分钟,得到终混颗粒。Add the granules prepared in step 4 and the second croscarmellose sodium into the lifting hopper mixer, start mixing for 10 minutes at a speed of 20 rpm; then add the second magnesium stearate, and start mixing for 5 minutes , the rotation speed is 15 rpm, and the final mixed particles are obtained.
步骤6、压片Step 6. Tablet pressing
用6.0mm浅凹圆形冲头,控制速度为(10~15)万片/小时、主压力在(6.0~8.0)KN,对步骤5制备的终混颗粒进行压片,得到素片。Use a 6.0mm shallow concave circular punch, control the speed to (100,000 to 150,000 tablets/hour, and the main pressure to (6.0 to 8.0) KN) to tablet the final mixed granules prepared in step 5 to obtain plain tablets.
步骤7、包衣Step 7. Coating
用薄膜包衣预混剂对步骤6制备的素片进行包衣,包衣增重为素片重量的3.0wt%。Use film coating premix to coat the plain tablets prepared in step 6, and the coating weight gain is 3.0 wt% of the weight of the plain tablets.
实施例2-7Example 2-7
参照实施例1的阿哌沙班片剂的处方和制备方法制备实施例2-实施例7。其中,相对于Examples 2 to 7 were prepared with reference to the prescription and preparation method of apixaban tablets in Example 1. Among them, relative to
实施例1,实施例4和实施例5与其区别在于:对前处理物料进行第一预混的方法不同;相对于实施例1,实施例2和实施例3与其区别在于:所取前处理物料的重量不同;相对于实施例2,实施例6和实施例7与其区别在于:快速整粒机的内置筛网的孔径不同,具体如表2所示。The difference between Embodiment 1, Embodiment 4 and Embodiment 5 is that: the method of first premixing the pre-treatment materials is different; relative to Embodiment 1, the difference between Embodiment 2 and Embodiment 3 is that: the pre-treatment materials are taken The weight is different; compared with Example 2, the difference between Example 6 and Example 7 is that the aperture of the built-in screen of the rapid granulator is different, as shown in Table 2.
表2
Table 2
对比例1-6Comparative Example 1-6
参照实施例1的阿哌沙班片剂的处方和制备方法制备对比例1-6。其中,相对于实施例1,对比例1与其区别在于:第一混合物中不含无水乳糖,制备第二混合物时,加入全部无水乳 糖;对比例2与其区别在于:第一混合物中不含无水乳糖和第一交联羧甲纤维素钠(2wt%),制备第二混合物时,加入全部无水乳糖和第一交联羧甲纤维素钠(2wt%);对比例3与其区别在于:第一混合物中不含无水乳糖和十二烷基硫酸钠(1wt%),制备第二混合物时,加入全部无水乳糖和十二烷基硫酸钠(1wt%);对比例4与其区别在于:第一混合物中不含无水乳糖和第一交联羧甲纤维素钠(2wt%),但包含微晶纤维素(39.75wt%),制备第二混合物时,加入全部无水乳糖和第一交联羧甲纤维素钠(2wt%),但不加入微晶纤维素(39.75wt%);对比例5与其区别在于:第一混合物中不含无水乳糖和十二烷基硫酸钠(1wt%),但包含微晶纤维素(39.75wt%),制备第二混合物时,加入全部无水乳糖和十二烷基硫酸钠(1wt%),但不再加入微晶纤维素(39.75wt%)。对比例6与其区别在于:第一混合物中包含素片的全部辅料,然后经过干法制粒得到终混颗粒,但是没有制备第二混合物的步骤3、制粒的步骤4和终混的步骤5。对比例1-6的具体处方如表3所示:Comparative Examples 1-6 were prepared with reference to the prescription and preparation method of apixaban tablets in Example 1. Among them, compared with Example 1, the difference between Comparative Example 1 and Comparative Example 1 is that: the first mixture does not contain anhydrous lactose, and when preparing the second mixture, all anhydrous milk is added Sugar; The difference between Comparative Example 2 and Comparative Example 2 is that the first mixture does not contain anhydrous lactose and the first croscarmellose sodium (2wt%). When preparing the second mixture, all anhydrous lactose and the first croscarmellose sodium are added. Sodium methylcellulose (2wt%); the difference between Comparative Example 3 and Comparative Example 3 is that: the first mixture does not contain anhydrous lactose and sodium lauryl sulfate (1wt%). When preparing the second mixture, add all anhydrous lactose and sodium lauryl sulfate. Sodium dialkyl sulfate (1wt%); The difference between Comparative Example 4 and Comparative Example 4 is that the first mixture does not contain anhydrous lactose and the first croscarmellose sodium (2wt%), but contains microcrystalline cellulose (39.75wt %), when preparing the second mixture, add all anhydrous lactose and the first croscarmellose sodium (2wt%), but do not add microcrystalline cellulose (39.75wt%); the difference between Comparative Example 5 and Comparative Example 5 is that: One mixture does not contain anhydrous lactose and sodium lauryl sulfate (1wt%), but contains microcrystalline cellulose (39.75wt%). When preparing the second mixture, add all anhydrous lactose and sodium lauryl sulfate. (1 wt%), but no more microcrystalline cellulose (39.75 wt%) was added. The difference between Comparative Example 6 and Comparative Example 6 is that the first mixture contains all the excipients of the plain tablets, and is then dry-granulated to obtain the final mixed granules, but there is no step 3 of preparing the second mixture, step 4 of granulation, and step 5 of final mixing. The specific prescriptions of Comparative Examples 1-6 are shown in Table 3:
表3
table 3
效果例1.工艺效果Effect example 1. Process effect
对实施例1-7和对比例1-6的终混颗粒的混合均匀度进行检测,检测方法为:在步骤5中得到的终混颗粒的10个位点分别取样,测定终混颗粒中活性成分阿哌沙班的含量,然后计算10个数值的相对标准偏差,根据相对标准偏差即可判断终混颗粒的混合均匀度。当 RSD<5%时,终混颗粒的混合均匀度符合药品的质量控制,并且RSD越小,则终混颗粒的混合均匀度越高。The mixing uniformity of the final mixed particles of Examples 1-7 and Comparative Examples 1-6 was tested. The detection method was as follows: sampling 10 locations of the final mixed particles obtained in step 5, and measuring the activity in the final mixed particles. The content of the component apixaban is calculated, and then the relative standard deviation of the 10 values is calculated. Based on the relative standard deviation, the mixing uniformity of the final mixed particles can be judged. when When RSD <5%, the mixing uniformity of the final mixed particles meets the quality control of pharmaceuticals, and the smaller the RSD, the higher the mixing uniformity of the final mixed particles.
(1)前处理物料重量占比的考察(1) Examination of the weight proportion of pre-processed materials
实施例1、实施例2和实施例3的区别在于前处理物料的重量不同。对实施例1、实施例2和实施例3的终混颗粒的混合均匀度的检测,结果如表4所示。The difference between Example 1, Example 2 and Example 3 lies in the weight of the pre-treatment materials. The results of testing the mixing uniformity of the final mixed particles of Example 1, Example 2 and Example 3 are shown in Table 4.
表4
Table 4
由表4可知,前处理物料占比在10wt%~50wt%时均能获得较好的混合均匀度,考虑到前处理物料越少,越能够使操作更简便、提高生产效率,同时减少粉尘污染,减少该产品对于生产环境的影响,优选地,前处理物料占比在10wt%~15wt%。It can be seen from Table 4 that good mixing uniformity can be obtained when the proportion of pre-treatment materials is between 10wt% and 50wt%. Considering that the less pre-treatment materials, the operation will be easier, the production efficiency will be improved, and dust pollution will be reduced. , to reduce the impact of the product on the production environment. Preferably, the proportion of pre-treatment materials is 10wt% to 15wt%.
(2)前处理物料的处理方式的考察(2) Investigation of the handling methods of pre-processed materials
实施例1、实施例4和实施例5的区别在于对前处理物料进行第一预混的方法不同。对实施例1、实施例4和实施例5的终混颗粒进行混合均匀度的检测,结果如表5所示。 The difference between Example 1, Example 4 and Example 5 lies in the method of first premixing the pre-treatment materials. The mixing uniformity of the final mixed particles of Example 1, Example 4 and Example 5 was tested, and the results are shown in Table 5.
表5
table 5
由表5可知,采用快速整粒机、手动混合过筛(40目筛网)和湿法制粒机对前处理物料进行第一预混均能达到药品对于终混颗粒混合均匀度的要求。但相比于手动过筛,快速整粒机大大降低了人工操作引入的不可控因素。相比于湿法制粒机,经快速整理机处理前处理物料,终混颗粒的混合均匀度更高,并且操作更简便易行。It can be seen from Table 5 that the first premixing of pre-processed materials using a rapid granulator, manual mixing and screening (40 mesh screen) and wet granulator can meet the pharmaceutical requirements for uniformity of final mixed particles. However, compared with manual sieving, the rapid granulator greatly reduces the uncontrollable factors introduced by manual operation. Compared with the wet granulator, the pre-processed materials are processed by the rapid finishing machine, the mixing uniformity of the final mixed particles is higher, and the operation is simpler and easier.
(3)快速整粒机内置筛网孔径筛选(3) Rapid granulator built-in screen aperture screening
实施例2、实施例6和实施例7的区别在于快速整粒机的内置筛网的孔径不同。对实施例2、实施例6和实施例7的终混颗粒进行物料混合均匀度的检测,结果如表6所示。The difference between Example 2, Example 6 and Example 7 is that the aperture of the built-in screen of the rapid granulator is different. The final mixed particles of Example 2, Example 6 and Example 7 were tested for material mixing uniformity, and the results are shown in Table 6.
表6

Table 6

由表6可知,使用快速整粒机(0.4mm、0.7mm、1.0mm)对前处理物料进行第一预混,均可使终混颗粒达到较好的混合均匀度。并且孔径越小(即第一混合物粒径越小)终混颗粒混合越均匀,但是操作中发现孔径越小前处理物料的混合速率越低,当孔径为0.7mm时可同时具有较高的生产效率以及相对较好混合均匀度。It can be seen from Table 6 that using a fast granulator (0.4mm, 0.7mm, 1.0mm) to perform the first premixing of the pre-treatment materials can achieve better mixing uniformity of the final mixed particles. And the smaller the pore size (that is, the smaller the particle size of the first mixture), the more evenly the final mixed particles will be mixed. However, it was found during operation that the smaller the pore size, the lower the mixing rate of the pre-treatment materials. When the pore size is 0.7mm, it can have higher production at the same time. efficiency and relatively good mixing uniformity.
(4)第一混合物的物料组成筛选(4) Screening of material composition of the first mixture
实施例1、对比例1-6的区别在于第一混合物的物料组成不同。对实施例1、对比例1-6的终混颗粒进行物料混合均匀度的检测,结果如表7所示。The difference between Example 1 and Comparative Examples 1-6 lies in the material composition of the first mixture. The final mixed particles of Example 1 and Comparative Examples 1-6 were tested for material mixing uniformity, and the results are shown in Table 7.
表7

Table 7

由上表可知,对比例6的结果显示,素片的各原料直接混合后经过干法制粒得到的颗粒的RSD>10%,其混合均匀度不能达到药品生产的均匀度要求。As can be seen from the table above, the results of Comparative Example 6 show that the RSD of the granules obtained by dry granulation after direct mixing of the raw materials of the plain tablets is >10%, and the mixing uniformity cannot meet the uniformity requirements for pharmaceutical production.
对比例1-5的结果显示,第一混合物的物料组成对于终混颗粒的均匀度具有重要影响,特别是阿哌沙班(2.5wt%)与十二烷基硫酸钠(1wt%)和第一交联羧甲纤维素钠(2wt%)中的一种或两种直接混合时,其终混颗粒的RSD均超过了10%,终混颗粒的混合均匀度大大降低,从而可能会影响药品的释放。The results of Comparative Examples 1-5 show that the material composition of the first mixture has an important influence on the uniformity of the final mixed particles, especially apixaban (2.5wt%) and sodium lauryl sulfate (1wt%) and the third When one or two of the croscarmellose sodium (2wt%) are directly mixed, the RSD of the final mixed particles exceeds 10%, and the mixing uniformity of the final mixed particles is greatly reduced, which may affect the medicine. of release.
效果例2.终混颗粒收率Effect example 2. Final mixed particle yield
按照实施例2的阿哌沙班片剂的处方和制备方法,制备了3个批次的样品,并测定了步骤5中得到的终混颗粒的收率,其结果如表8所示,其中收率的计算方法为:终混颗粒收率=(步骤5所得终混颗粒的重量/处方中素片成分的总重量)×100%。According to the prescription and preparation method of apixaban tablets in Example 2, three batches of samples were prepared, and the yield of the final mixed particles obtained in step 5 was measured. The results are shown in Table 8, where The calculation method for yield is: final mixed particle yield = (weight of final mixed particles obtained in step 5/total weight of plain tablet ingredients in the prescription) × 100%.
表8
Table 8
由表8可知,本申请的阿哌沙班的制备方法具有较高的终混颗粒收率,制备过程中物料损失少,更适宜工业化生产。As can be seen from Table 8, the preparation method of apixaban of the present application has a higher final mixed particle yield, less material loss during the preparation process, and is more suitable for industrial production.
效果例3.体外溶出Effect example 3. In vitro dissolution
按照实施例2的阿哌沙班片剂的处方和制备方法,制备了3个批次的样品,并与外购的参比制剂(艾乐妥,厂商:中美上海施贵宝制药有限公司)进行了体外溶出的测定对比。According to the prescription and preparation method of apixaban tablets in Example 2, 3 batches of samples were prepared and compared with the purchased reference preparation (Aleux, manufacturer: Sino-US Shanghai Bristol-Myers Squibb Pharmaceutical Co., Ltd.) Comparison of in vitro dissolution measurements.
按照《药典》(2020)第0931对于制剂的溶出度与释放度测定法的规定,采用浆法测定实施例2的阿哌沙班片剂和参比制剂在pH1.0介质、pH4.5介质、pH6.8介质和水中的体外溶出,测定结果见表9~12。In accordance with the provisions of the Pharmacopoeia (2020) No. 0931 for the determination of dissolution and release of preparations, the slurry method was used to determine the apixaban tablets and reference preparations in Example 2 in pH 1.0 medium and pH 4.5 medium. , pH6.8 medium and in vitro dissolution in water. The measurement results are shown in Tables 9 to 12.
表9在介质pH1.0中溶出结果

Table 9 Dissolution results in medium pH 1.0

表10在介质pH4.5中溶出结果
Table 10 Dissolution results in medium pH 4.5
表11在介质pH6.8中溶出结果
Table 11 Dissolution results in medium pH 6.8
表12在介质水中溶出结果
Table 12 Dissolution results in medium water
由表9~12可知,本申请提供的阿哌沙班片的制备方法制备得到的阿哌沙班片与参比制剂具有相似的溶出,符合仿制药一致性评价的要求。It can be seen from Tables 9 to 12 that the apixaban tablets prepared by the preparation method of the apixaban tablets provided in this application have similar dissolution to the reference preparation, and meet the requirements for consistency evaluation of generic drugs.
综上,本申请改进制剂过程中物料混合工艺,最终得到一种工艺简单、易于放大,质量均匀一,生物等效、质量符合要求的阿哌沙班片,经过多批制剂样品的生产,证明本申请处方是稳定可行的,检测结果显示成品稳定性较好,各检测指标均符合标准要求。In summary, this application improves the material mixing process in the preparation process, and finally obtains apixaban tablets with a simple process, easy to scale up, uniform quality, bioequivalence, and quality that meets the requirements. After the production of multiple batches of preparation samples, it is proved that The prescription applied for is stable and feasible. The test results show that the finished product has good stability and all test indicators meet the standard requirements.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments can be combined in any way. To simplify the description, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, All should be considered to be within the scope of this manual.
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对申请专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。 The above-described embodiments only express several implementation modes of the present application, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the patent application. It should be noted that, for those of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present application, and these all fall within the protection scope of the present application. Therefore, the scope of protection of this patent application should be determined by the appended claims.

Claims (10)

  1. 一种阿哌沙班片剂的制备方法,其特征在于,包括以下步骤:A preparation method of apixaban tablets, characterized by comprising the following steps:
    按制备所需量称取以下原料:阿哌沙班、乳糖、微晶纤维素、交联羧甲纤维素钠、十二烷基硫酸钠和硬脂酸镁;其中,交联羧甲纤维素钠包括第一交联羧甲纤维素钠和第二交联羧甲纤维素钠,硬脂酸镁包括第一硬脂酸镁和第二硬脂酸镁;Weigh the following raw materials according to the amounts required for preparation: apixaban, lactose, microcrystalline cellulose, croscarmellose sodium, sodium lauryl sulfate and magnesium stearate; among them, croscarmellose Sodium includes a first croscarmellose sodium and a second croscarmellose sodium, and magnesium stearate includes a first magnesium stearate and a second magnesium stearate;
    取所述阿哌沙班、一部分乳糖、第一交联羧甲纤维素钠和十二烷基硫酸钠作为前处理物料,所述前处理物料占所述原料总重量的10wt%~50wt%,对所述前处理物料进行第一预混,制备第一混合物;Take the apixaban, a part of lactose, the first croscarmellose sodium and sodium lauryl sulfate as pre-treatment materials, the pre-treatment materials account for 10wt% to 50wt% of the total weight of the raw materials, Perform a first premixing of the pre-treatment materials to prepare a first mixture;
    混合所述第一混合物、微晶纤维素和剩余部分乳糖,再加入所述第一硬脂酸镁,制备第二混合物;Mix the first mixture, microcrystalline cellulose and the remaining lactose, and then add the first magnesium stearate to prepare a second mixture;
    对所述第二混合物进行制粒,得到颗粒;Granulating the second mixture to obtain granules;
    混合所述颗粒、第二交联羧甲基纤维素钠和第二硬脂酸镁,压片,得到素片。The granules, the second croscarmellose sodium and the second magnesium stearate are mixed and tableted to obtain plain tablets.
  2. 根据权利要求1所述的阿哌沙班片剂的制备方法,其特征在于,所述前处理物料的重量占所述原料总重量的10wt%~20wt%。The method for preparing apixaban tablets according to claim 1, wherein the weight of the pretreatment material accounts for 10wt% to 20wt% of the total weight of the raw materials.
  3. 根据权利要求1所述的制备方法,其特征在于,所述的第一预混之后还包括粒径筛选的步骤。The preparation method according to claim 1, characterized in that the step of particle size screening is further included after the first premixing.
  4. 根据权利要求3所述的制备方法,其特征在于,对所述前处理物料进行第一预混的方法包括:a)将所述前处理物料混合,然后进行过筛处理的步骤;或b)将所述前处理物料通过内置筛网的快速整粒机进行处理的步骤。The preparation method according to claim 3, characterized in that the method of first premixing the pre-treatment materials includes: a) mixing the pre-treatment materials and then performing a sieving process; or b) The step of processing the pre-processed materials through a rapid granulator with a built-in screen.
  5. 根据权利要求4所述的制备方法,所述过筛处理的筛网的孔径为0.2~1.5mm;或所述内置筛网的孔径为0.2~1.5mm。According to the preparation method of claim 4, the pore diameter of the sieved screen is 0.2 to 1.5 mm; or the pore diameter of the built-in screen is 0.2 to 1.5 mm.
  6. 根据权利要求1所述的阿哌沙班片剂的制备方法,其特征在于,对所述前处理物料进行第一预混的方法包括:c)使用湿法制粒机进行处理的步骤。The method for preparing apixaban tablets according to claim 1, wherein the method of first premixing the pre-processed materials includes: c) using a wet granulator for processing.
  7. 根据权利要求6所述的阿哌沙班片剂的制备方法,其特征在于,所述湿法制粒机的工作参数包括:搅拌速度为15Hz~25Hz,搅拌时间为15min~25min。The method for preparing apixaban tablets according to claim 6, wherein the working parameters of the wet granulator include: a stirring speed of 15 Hz to 25 Hz, and a stirring time of 15 min to 25 min.
  8. 根据权利要求1~7任一项所述的阿哌沙班片剂的制备方法,其特征在于,所述阿哌沙班的粒径D90不超过10μm;和/或The method for preparing apixaban tablets according to any one of claims 1 to 7, wherein the particle size D90 of the apixaban does not exceed 10 μm; and/or
    所述乳糖为无水乳糖;和/或The lactose is anhydrous lactose; and/or
    以占原料总重量的百分比计,按2.2wt%~2.8wt%称取所述阿哌沙班、按50wt%~53wt%称 取所述乳糖、按38wt%~42wt%称取所述微晶纤维素、按1.9wt%~2.1wt%称取第一交联羧甲纤维素钠、按1.9wt%~2.1wt%称取第二交联羧甲纤维素钠、按0.9wt%~1.1wt%称取十二烷基硫酸钠、按0.45wt%~0.55wt%称取第一硬脂酸镁以及按0.65wt%~0.85wt%称取第二硬脂酸镁。Calculated as a percentage of the total weight of raw materials, the apixaban is weighed at 2.2wt% to 2.8wt%, and the apixaban is weighed at 50wt% to 53wt%. Take the lactose, weigh the microcrystalline cellulose at 38wt% to 42wt%, weigh the first croscarmellose sodium at 1.9wt% to 2.1wt%, and weigh 1.9wt% to 2.1wt%. The second croscarmellose sodium, sodium lauryl sulfate at 0.9wt% to 1.1wt%, the first magnesium stearate at 0.45wt% to 0.55wt% and the first magnesium stearate at 0.65wt% to 0.85 Weigh the second magnesium stearate wt%.
  9. 根据权利要求1~8任一项所述的阿哌沙班片剂的制备方法,其特征在于,所述压片后,还包括对所得素片进行包衣的步骤。The method for preparing apixaban tablets according to any one of claims 1 to 8, characterized in that after the tableting, it further includes the step of coating the obtained plain tablets.
  10. 一种阿哌沙班片剂,其特征在于,由权利要求1~9任一项所述的制备方法制备而成。 An apixaban tablet, characterized in that it is prepared by the preparation method described in any one of claims 1 to 9.
PCT/CN2023/103859 2022-07-21 2023-06-29 Apixaban tablet and method for preparing same WO2024016993A1 (en)

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CN106420651A (en) * 2016-09-28 2017-02-22 乐普药业股份有限公司 Method for preparing Apixaban tablet
CN106822006A (en) * 2016-06-08 2017-06-13 北京普德康利医药科技发展有限公司 A kind of Apixaban tablet and preparation method thereof
CN113577035A (en) * 2021-09-07 2021-11-02 山东仁和制药有限公司 Apixaban tablet and preparation method thereof
CN114515276A (en) * 2020-11-19 2022-05-20 江苏万邦生化医药集团有限责任公司 Apixaban preparation and preparation method thereof
CN114668738A (en) * 2020-12-25 2022-06-28 江苏嘉逸医药有限公司 Apixaban tablet and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
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CN106822006A (en) * 2016-06-08 2017-06-13 北京普德康利医药科技发展有限公司 A kind of Apixaban tablet and preparation method thereof
CN106420651A (en) * 2016-09-28 2017-02-22 乐普药业股份有限公司 Method for preparing Apixaban tablet
CN114515276A (en) * 2020-11-19 2022-05-20 江苏万邦生化医药集团有限责任公司 Apixaban preparation and preparation method thereof
CN114668738A (en) * 2020-12-25 2022-06-28 江苏嘉逸医药有限公司 Apixaban tablet and preparation method thereof
CN113577035A (en) * 2021-09-07 2021-11-02 山东仁和制药有限公司 Apixaban tablet and preparation method thereof

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