WO2024016671A1 - Polymeric nanofiltration membrane, and preparation therefor and use thereof - Google Patents

Polymeric nanofiltration membrane, and preparation therefor and use thereof Download PDF

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WO2024016671A1
WO2024016671A1 PCT/CN2023/078727 CN2023078727W WO2024016671A1 WO 2024016671 A1 WO2024016671 A1 WO 2024016671A1 CN 2023078727 W CN2023078727 W CN 2023078727W WO 2024016671 A1 WO2024016671 A1 WO 2024016671A1
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Prior art keywords
nanofiltration membrane
suspension
nitrogen
polymeric nanofiltration
water
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PCT/CN2023/078727
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French (fr)
Chinese (zh)
Inventor
李云峰
虞素飞
赵明
汪洋
汤嘉晨
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上海问鼎环保科技有限公司
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Publication of WO2024016671A1 publication Critical patent/WO2024016671A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D61/00Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
    • B01D61/02Reverse osmosis; Hyperfiltration ; Nanofiltration
    • B01D61/027Nanofiltration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D71/00Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/02Inorganic material
    • B01D71/021Carbon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D71/00Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/06Organic material
    • B01D71/66Polymers having sulfur in the main chain, with or without nitrogen, oxygen or carbon only
    • B01D71/68Polysulfones; Polyethersulfones
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/44Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
    • C02F1/442Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by nanofiltration

Definitions

  • the present invention relates to the technical fields of industrial wastewater treatment and membrane technology, and in particular to a polymeric nanofiltration membrane and its preparation and application.
  • Industrial wastewater is one of the known sources of huge water pollution because industrial wastewater discharges include complex pollutant compositions and persistent toxic substances (such as heavy metals and organic dyes).
  • Textile manufacturers are among the industries that generate large amounts of high-salt dye wastewater, which contains toxic heavy metals such as cadmium and lead.
  • a large amount of salt is used in the textile industry, mainly Glauber's salt (Na 2 SO 4 ) or sodium chloride (NaCl), to resolve the negative zeta potential of cotton, promote and increase the absorption of dyes, and accelerate the interaction between dyes and cotton.
  • Glauber's salt Na 2 SO 4
  • NaCl sodium chloride
  • the use of traditional adsorption, chemical degradation, biological treatment and other methods to treat complex wastewater is not always effective.
  • nanofiltration (NF) membranes not only have a high rejection rate for dye molecules and divalent salts, but also have the advantages of low energy consumption, compact design, no need for phase changes, and simple operation. .
  • the main problem in the application of nanofiltration membranes is membrane fouling, which will cause higher operating costs and thus hinder the commercialization of nanofiltration membranes.
  • the purpose of the present invention is to provide a polymeric nanofiltration membrane and its preparation and application.
  • hydrophilic nanomaterials By mixing hydrophilic nanomaterials in the polymeric nanofiltration membrane, the hydrophilicity and negative impact of the membrane surface can be increased. charge density, thereby solving the membrane fouling problem that exists in the application of existing nanofiltration membranes.
  • the first aspect of the present invention provides a polymeric nanofiltration membrane, the polymeric nanofiltration membrane contains a hydrophilic nanocomposite material, and the hydrophilic nanocomposite material is a nitrogen-doped hollow porous membrane. carbon balls.
  • the polymeric nanofiltration membrane contains 0 to 0.5 wt% nitrogen-doped hollow porous carbon spheres, excluding 0; preferably, the polymeric nanofiltration membrane contains 0.20 to 0.30 wt% nitrogen-doped hollow porous carbon spheres. ; More preferably, the polymeric nanofiltration membrane contains 0.25wt% nitrogen-doped hollow porous carbon spheres.
  • the preparation method of the nitrogen-doped hollow porous carbon spheres includes the following steps:
  • step (1) Centrifuge the reaction solution obtained in step (1), collect the silica spheres, clean the silica spheres and then vacuum-dry them to obtain a silica template;
  • step (3) Add the silica template obtained in step (2) to the ethanol/water solution, and disperse and mix evenly by ultrasonic;
  • step (3) Add resorcinol, methanol solution, ethyl orthosilicate, and ethylenediamine to the mixture obtained in step (3), mix evenly, and stir the reaction under a protective gas atmosphere to completely cover the negatively charged mixture. Oxidize the surface of the silica sphere to obtain SiO 2 @N-RF, which is then washed, centrifuged, and dried;
  • step (6) Etch the product obtained in step (5) with HF aqueous solution to remove the silicon dioxide template to obtain the nitrogen-doped hollow porous carbon spheres.
  • the volume ratio of ammonium salt solution/ammonia water, ethanol, water and ethyl orthosilicate is 2.5 ⁇ 5:35 ⁇ 40:4 ⁇ 6:4 ⁇ 6, preferably 3.1 ⁇ 4.1 :37.1 ⁇ 38.1:4.6 ⁇ 5.4: 4.6 ⁇ 5.4.
  • the above “/” means "or".
  • the concentration of the ammonium salt solution or ammonia water is 15 to 25%.
  • the ammonium salt is selected from any one of ammonium chloride, ammonium sulfate and ammonium carbonate.
  • step (1) after adding ethyl orthosilicate, the reaction is stirred for 1 to 2 hours under a protective gas atmosphere until white colloidal silica balls appear.
  • step (1) is performed at normal temperature.
  • the protective gas is selected from nitrogen or argon.
  • step (2) absolute ethanol is used to clean the silica balls, and the number of cleaning times is no less than three times.
  • the vacuum drying temperature is 65-75°C, preferably 68-72°C.
  • the vacuum drying time is 20 to 28 hours, preferably 22 to 26 hours.
  • the volume ratio of ethanol and water in the ethanol/water solution is 6.5-7.5:2.5-3.5, preferably 6.8-7.2:2.8-3.2.
  • the ultrasonic dispersion time is 25 to 35 minutes.
  • the mass ratio of silica template and resorcinol is 1:0.25 ⁇ 0.35, and the volume ratio of methanol solution, ethyl orthosilicate, and ethylenediamine is 0.35. ⁇ 0.60:0.2 ⁇ 0.5:0.5 ⁇ 0.7.
  • the methanol solution adopts 35% to 40% methanol aqueous solution, preferably 37% methanol aqueous solution.
  • the stirring reaction temperature is 25-35°C.
  • the stirring reaction time is 0.5 to 1 h.
  • step (4) water and ethanol are used for washing and centrifugation in sequence, and the washing and centrifugation are performed at least three times.
  • the drying temperature is 75-85°C, preferably 78-82°C.
  • the drying time is 10 to 15 hours, preferably 11 to 14 hours.
  • the heating carbonization temperature is 780-820°C, preferably 790-810°C.
  • heating is performed using programmed temperature rise, and the heating rate is 2.5-3.5°C/min, preferably 2.8-3.2°C/min.
  • the heating and carbonization time is 7 to 9 hours, preferably 7.5 to 8.5 hours.
  • the concentration of the HF aqueous solution is 9-11%, preferably 10%.
  • the water in the present invention is deionized water.
  • a second aspect of the present invention provides a preparation process for the polymeric nanofiltration membrane according to the first aspect, which includes the following steps:
  • Polyethersulfone, polyvinylpyrrolidone, and the nitrogen-doped hollow porous carbon spheres are added to the solvent and stirred ultrasonically to obtain a uniform suspension; the suspension is sequentially baked and ultrasonic treated to obtain a uniform and bubble-free suspension. Suspension; pour the uniform and bubble-free suspension onto a glass plate, cast it into a film, and then immediately soak the film in a coagulation bath in distilled water. After the film solidifies, separate the film from the glass plate, dry and store on paper Between pages, the preparation of the polymeric nanofiltration membrane is completed.
  • the purpose of baking the suspension is to remove bubbles in the suspension;
  • the main purpose of subjecting the baked suspension to ultrasonic treatment is to help the nitrogen in the water phase to dope the hollow porous
  • the carbon ball particles maintain a stable dispersion state, and at the same time, the bubbles in the suspension are completely removed; after casting into a film, the film needs to be immediately immersed in distilled water for a coagulation bath to start the phase transformation process.
  • the solvent is selected from any one of N-methylpyrrolidone, N,N-dimethylformamide, N,N-dimethylacetamide and dimethyl sulfoxide.
  • the mass percentage concentrations of the polyethersulfone, polyvinylpyrrolidone, and nitrogen-doped hollow porous carbon spheres in the suspension are 18 to 25 wt%, 0.5 to 2 wt%, and 0 to 0.5 wt%, wherein nitrogen doped
  • the mass percent concentration of the hollow porous carbon spheres is not 0; preferably, the mass percent concentration of the polyethersulfone, polyvinylpyrrolidone, and nitrogen-doped hollow porous carbon spheres in the suspension is 20 to 22 wt%, 0.8 to 1.2wt%, 0.2 ⁇ 0.3wt%.
  • the ultrasonic intensity is 12-24W/m 2
  • the ultrasonic time is 30-40min
  • the stirring speed is 125-175rad/min.
  • the baking temperature is 45-55°C
  • the baking time is 1.5-2.5 hours.
  • the ultrasonic intensity is 20-25W/m 2 and the ultrasonic time is 15-20 minutes.
  • the uniform and bubble-free suspension was poured onto a glass plate and cast into a thin film.
  • the thickness of the film is 140-160 ⁇ m, preferably 146-151 ⁇ m.
  • a third aspect of the present invention provides the application of the polymeric nanofiltration membrane according to the first aspect and/or the polymeric nanofiltration membrane prepared according to the method according to the second aspect in industrial wastewater treatment.
  • the polymeric nanofiltration membrane of the present invention and its preparation and application have the following beneficial effects:
  • the present invention mixes hydrophilic nanomaterials in the polymeric nanofiltration membrane to increase the hydrophilicity and negative charge density of the membrane surface, thereby effectively and simply solving the membrane fouling problem that exists when traditional nanofiltration membranes are used. At the same time, it can also improve The water flux, solute interception and mechanical strength of the nanofiltration membrane; the present invention uses nitrogen-doped hollow porous carbon spheres (N-HPCS) as the hydrophilic nanomaterial.
  • N-HPCS nitrogen-doped hollow porous carbon spheres
  • N-HPCS can use its special hollow porous structure and high affinity Water-based, effectively improves the anti-pollution ability and water flux of nanofiltration membranes.
  • Figure 1 shows a graph showing the treated wastewater quality index and membrane flux in Example 7 of the present invention.
  • the main factors affecting membrane fouling phenomena are related to membrane surface properties, such as hydrophilicity, charge and roughness.
  • the main way to mitigate membrane fouling is to increase surface hydrophilicity and negative charge density, while reducing surface roughness can improve fouling resistance because most fouling is naturally hydrophobic and negatively charged. Therefore, the present invention proposes a technical solution of mixing hydrophilic nanomaterials in polymeric nanofiltration membranes, which can effectively and simply alleviate the problem of membrane fouling, while also improving the water flux, solute retention and mechanical strength of the nanofiltration membrane. .
  • N-HPCS Nitrogen-doped hollow porous carbon spheres
  • HPCS hollow porous carbon spheres
  • HPCS hollow porous carbon spheres
  • the present invention prepares N-HPCS nanocomposite materials by doping electronegative heteroatoms such as nitrogen (N) into it, thereby increasing the negative charge density on the surface of HPCS, thereby improving its hydrophilicity.
  • N-HPCS electronegative heteroatoms such as nitrogen
  • the present invention adopts a phase conversion method to prepare polymeric nanofiltration membranes containing N-HPCS nanocomposite materials.
  • the film making process of the present invention is as follows:
  • Polyethersulfone, polyvinylpyrrolidone, and the nitrogen-doped hollow porous carbon spheres are added to the solvent and stirred ultrasonically to obtain a uniform suspension; the suspension is sequentially baked and ultrasonic treated to obtain a uniform and bubble-free suspension. Suspension; pour the uniform and bubble-free suspension onto a glass plate, cast it into a film, and then immediately soak the film in a coagulation bath in distilled water. After the film solidifies, separate the film from the glass plate, dry and store on paper Between pages, the preparation of the polymeric nanofiltration membrane is completed.
  • the purpose of baking the suspension is to remove bubbles in the suspension;
  • the main purpose of subjecting the baked suspension to ultrasonic treatment is to help the nitrogen in the water phase to dope the hollow porous
  • the carbon ball particles maintain a stable dispersion state, and at the same time, the bubbles in the suspension are completely removed; after casting into a film, the film needs to be immediately immersed in distilled water for a coagulation bath to start the phase transformation process.
  • the solvent is selected from any one of N-methylpyrrolidone, N,N-dimethylformamide, N,N-dimethylacetamide and dimethyl sulfoxide.
  • the mass percentage concentration of polyethersulfone, polyvinylpyrrolidone and nitrogen-doped hollow porous carbon spheres in the suspension is 18-25wt%, 0.5-2wt%, 0-0.5wt%, wherein nitrogen-doped hollow porous carbon spheres are
  • the mass percent concentration of the hollow porous carbon spheres is not 0; preferably, the mass percent concentration of the polyethersulfone, polyvinylpyrrolidone, and nitrogen-doped hollow porous carbon spheres in the suspension is 20 to 22 wt%, 0.8 to 1.2wt%, 0.2 ⁇ 0.3wt%.
  • the ultrasonic intensity is 12-24W/m 2
  • the ultrasonic time is 30-40min
  • the stirring speed is 125-175rad/min.
  • the baking temperature is 45 ⁇ 55°C
  • the baking time is 1.5 ⁇ 2.5h.
  • the ultrasonic intensity is 20-25W/m 2 and the ultrasonic time is 15-20 minutes.
  • the thickness of the film is 140-160 ⁇ m, preferably 146-151 ⁇ m.
  • the N-HPCS nanocomposite material in the present invention is nitrogen-doped hollow porous carbon spheres (N-HPCS).
  • the preparation method includes the following steps:
  • step (1) Centrifuge the reaction solution obtained in step (1), collect the silica spheres, clean the silica spheres and then vacuum-dry them to obtain a silica template;
  • step (3) Add the silica template obtained in step (2) to the ethanol/water solution, and disperse and mix evenly by ultrasonic;
  • step (3) (4) Add resorcinol, methanol, ethyl orthosilicate, and ethylenediamine to the mixture obtained in step (3), mix evenly, and then stir the reaction under a protective gas atmosphere so that the negatively charged mixture is completely covered with carbon dioxide. On the surface of the silicon sphere, SiO 2 @N- RF, then washed, centrifuged, and dried;
  • step (6) Etch the product obtained in step (5) with HF aqueous solution to remove the silicon dioxide template to obtain the nitrogen-doped hollow porous carbon spheres.
  • the volume ratio of ammonium salt solution/ammonia water, ethanol, water and ethyl orthosilicate is 2.5 ⁇ 5:35 ⁇ 40:4 ⁇ 6:4 ⁇ 6, preferably 3.1 ⁇ 4.1 :37.1 ⁇ 38.1:4.6 ⁇ 5.4: 4.6 ⁇ 5.4.
  • the above “/” means “or”.
  • the concentration of the ammonium salt solution or ammonia water is 15 to 25%.
  • the ammonium salt is selected from any one of ammonium chloride, ammonium sulfate and ammonium carbonate.
  • the reaction is stirred for 1 to 2 hours under a protective gas atmosphere until white colloidal silica balls appear.
  • step (1) is carried out at normal temperature.
  • the protective gas is selected from nitrogen or argon.
  • step (2) absolute ethanol is used to clean the silica balls, and the number of cleaning times is no less than three times.
  • the vacuum drying temperature is 65-75°C
  • the vacuum drying time is 20-28h, preferably 68-72°C, 22-26h.
  • the volume ratio of ethanol and water in the ethanol/water solution is 6.5-7.5:2.5-3.5, preferably 6.8-7.2:2.8-3.2.
  • the ultrasonic dispersion time is 25 to 35 minutes.
  • the mass ratio of silica template and resorcinol is 1:0.25 ⁇ 0.35
  • the volume ratio of methanol solution, ethyl orthosilicate and ethylenediamine is 0.35 ⁇ 0.60:0.2 ⁇ 0.5:0.5 ⁇ 0.7.
  • the methanol solution adopts 35% to 40% methanol aqueous solution, preferably 37% methanol aqueous solution.
  • the stirring reaction temperature is 25-35°C
  • the stirring reaction time is 0.5-1 h.
  • step (4) water and ethanol are used to wash and centrifuge in sequence, washing and centrifuging at least three times.
  • the drying temperature is 75-85°C
  • the drying time is 10-15h, preferably 78-82°C, 11-14h.
  • the heating carbonization temperature is 780-820°C
  • the heating carbonization time is 7-9h, preferably 790-810°C, 7.5-8.5h.
  • step (5) programmed temperature rise is used for heating, and the heating rate is 2.5-3.5°C/min, preferably 2.8-3.2°C/min.
  • the concentration of the HF aqueous solution is 9-11%, preferably 10%.
  • the water in the present invention is deionized water.
  • N-HPCS nitrogen-doped hollow porous carbon sphere
  • N-HPCS nitrogen-doped hollow porous carbon sphere
  • N-HPCS nitrogen-doped hollow porous carbon sphere
  • a phase conversion method is used to prepare a polymeric nanofiltration membrane containing 0.25wt% nitrogen-doped hollow porous carbon spheres (N-HPCS) nanocomposite.
  • N-HPCS nitrogen-doped hollow porous carbon spheres
  • PES polyethersulfone
  • PVP polyvinylpyrrolidone
  • DMAc acetamide
  • step S2 place the uniform suspension prepared in step S1 at room temperature for 24 hours and set aside.
  • step S3 Place the suspension in step S2 in an oven at 50°C for 2 hours to remove bubbles in the suspension.
  • step S4 Place the suspension treated in step S3 in a tank ultrasonic wave and treat it for 18 minutes at an ultrasonic intensity of 22W/ m2 to help the N-HPCS particles in the water phase maintain a stable dispersion state and at the same time remove the bubbles in the suspension. Completely eliminated.
  • step S5 pour the uniform and bubble-free suspension obtained in step S4 onto the glass plate, and cast the suspension into a 150 ⁇ m thick film through an adjustable casting knife.
  • step S6 in order to start the phase conversion process, immediately immerse the film obtained in step S5 in the distilled water coagulation bath. After the film solidifies, the film is separated from the glass plate, dried and stored between paper sheets to complete the preparation of the polymeric nanofiltration membrane.
  • a phase conversion method is used to prepare a polymeric nanofiltration membrane containing 0.10wt% nitrogen-doped hollow porous carbon spheres (N-HPCS) nanocomposite.
  • N-HPCS nitrogen-doped hollow porous carbon spheres
  • PES polyethersulfone
  • PVP polyvinylpyrrolidone
  • DMAc N,N-di In methylacetamide
  • step S2 place the uniform suspension prepared in step S1 at room temperature for 22 hours and set aside.
  • step S3 Place the suspension in step S2 in an oven at 45°C for 2.5 hours to remove bubbles in the suspension.
  • step S4 Place the suspension treated in step S3 in a tank ultrasonic wave and treat it for 20 minutes at an ultrasonic intensity of 20W/ m2 to help the N-HPCS particles in the water phase maintain a stable dispersion state and at the same time remove the bubbles in the suspension. Completely eliminated.
  • step S5 pour the uniform and bubble-free suspension obtained in step S4 onto the glass plate, and cast the suspension into a 140 ⁇ m thick film through an adjustable casting knife.
  • step S6 in order to start the phase conversion process, immediately soak the film obtained in step S5 in the distilled water coagulation bath. After the film solidifies, the film is separated from the glass plate, dried and stored between paper sheets to complete the preparation of the polymeric nanofiltration membrane.
  • a phase conversion method is used to prepare a polymeric nanofiltration membrane containing 0.30wt% nitrogen-doped hollow porous carbon spheres (N-HPCS) nanocomposite.
  • N-HPCS nitrogen-doped hollow porous carbon spheres
  • step S2 place the uniform suspension prepared in step S1 at room temperature for 26 hours and set aside.
  • step S3 Place the suspension in step S2 in an oven at 55°C for 2.5 hours to remove bubbles in the suspension.
  • step S4 Place the suspension treated in step S3 in a tank ultrasonic wave and treat it for 15 minutes at an ultrasonic intensity of 25W/ m2 to help the N-HPCS particles in the water phase maintain a stable dispersion state and at the same time remove the bubbles in the suspension. Completely eliminated.
  • step S5 pour the uniform and bubble-free suspension obtained in step S4 onto the glass plate, and cast the suspension into a 160 ⁇ m thick film through an adjustable casting knife.
  • step S6 in order to start the phase conversion process, immediately immerse the film obtained in step S5 in the distilled water coagulation bath. After the film solidifies, the film is separated from the glass plate, dried and stored between paper sheets to complete the preparation of the polymeric nanofiltration membrane.
  • This example uses the polymeric nanofiltration membrane prepared in Example 4 to treat wastewater.
  • the treated wastewater quality indicators and membrane flux are as shown in Table 1, Table 2 and Figure 1:
  • DASA wastewater contains a single organic compound, diaminobenzenesulfonanilide.
  • the polymeric nanofiltration membrane prepared in Example 4 shows a stable rejection rate for salt, DASA organic matter and heavy metal ions; at the same time, during long-term operation, the membrane flux of the polymeric nanofiltration membrane is within 24 hours. There is no obvious decrease, indicating that the modification method of the present invention has a significant positive effect on the stability of the membrane flux and has good application prospects.

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Abstract

A polymeric nanofiltration membrane, and the preparation therefor and a use thereof. The polymeric nanofiltration membrane contains hydrophilic nano composite material nitrogen-doped hollow porous carbon spheres. A preparation process for the polymeric nanofiltration membrane is: adding polyether sulfone, polyvinylpyrrolidone, and the nitrogen-doped hollow porous carbon spheres into a solvent, carrying out ultrasonic stirring to obtain a homogenous suspension, then sequentially carrying out baking and ultrasonic treatment to obtain a homogenous and bubble-free suspension, pouring the homogenous and bubble-free suspension on a glass plate for casting in a thin membrane, immediately soaking the thin membrane in distilled water for coagulating bath, separating the thin membrane from the glass plate after the thin membrane is solidified, drying and storing the thin membrane between sheets.

Description

一种聚合纳滤膜及其制备与应用A polymeric nanofiltration membrane and its preparation and application 技术领域Technical field
本发明涉及工业废水处理及膜技术技术领域,特别是涉及一种聚合纳滤膜及其制备与应用。The present invention relates to the technical fields of industrial wastewater treatment and membrane technology, and in particular to a polymeric nanofiltration membrane and its preparation and application.
背景技术Background technique
在当今世界,水资源短缺和水污染是许多国家和政府面临的严重环境问题。工业废水是已知的巨大水污染来源之一,因为工业废水的排放包括复杂的污染物组成和持久性有毒物质(如重金属和有机染料)。纺织制造商是产生大量高盐染料废水的行业之一,这些废水含有镉和铅等有毒重金属。纺织工业中使用大量的盐,主要是芒硝(Na2SO4)或氯化钠(NaCl),以化解棉花的负zeta电位,促进和增加染料的吸收,加速染料与棉花的相互作用。然而,采用传统的吸附、化学降解、生物处理等方法处理复杂的废水并不总是有效的。In today's world, water shortage and water pollution are serious environmental problems faced by many countries and governments. Industrial wastewater is one of the known sources of huge water pollution because industrial wastewater discharges include complex pollutant compositions and persistent toxic substances (such as heavy metals and organic dyes). Textile manufacturers are among the industries that generate large amounts of high-salt dye wastewater, which contains toxic heavy metals such as cadmium and lead. A large amount of salt is used in the textile industry, mainly Glauber's salt (Na 2 SO 4 ) or sodium chloride (NaCl), to resolve the negative zeta potential of cotton, promote and increase the absorption of dyes, and accelerate the interaction between dyes and cotton. However, the use of traditional adsorption, chemical degradation, biological treatment and other methods to treat complex wastewater is not always effective.
近年来,膜技术在工业废水处理方面显示出良好的效果和反馈。在以膜为基础的水净化技术中,纳滤(NF)膜不仅对染料分子和二价盐具有较高的截留率,而且具有能耗低、设计紧凑、不需要相变、操作简单等优点。然而,纳滤膜在应用中存在的主要问题是膜污染,这会造成较高的运行成本,也因此阻碍纳滤膜的商业化进程。In recent years, membrane technology has shown good results and feedback in industrial wastewater treatment. Among membrane-based water purification technologies, nanofiltration (NF) membranes not only have a high rejection rate for dye molecules and divalent salts, but also have the advantages of low energy consumption, compact design, no need for phase changes, and simple operation. . However, the main problem in the application of nanofiltration membranes is membrane fouling, which will cause higher operating costs and thus hinder the commercialization of nanofiltration membranes.
发明内容Contents of the invention
鉴于以上所述现有技术的缺点,本发明的目的在于提供一种聚合纳滤膜及其制备与应用,通过在聚合纳滤膜中混合亲水性纳米材料,增加膜表面亲水性和负电荷密度,从而解决现有纳滤膜应用时存在的膜污染问题。In view of the above shortcomings of the prior art, the purpose of the present invention is to provide a polymeric nanofiltration membrane and its preparation and application. By mixing hydrophilic nanomaterials in the polymeric nanofiltration membrane, the hydrophilicity and negative impact of the membrane surface can be increased. charge density, thereby solving the membrane fouling problem that exists in the application of existing nanofiltration membranes.
为实现上述目的及其他相关目的,本发明第一方面提供一种聚合纳滤膜,所述聚合纳滤膜含亲水性纳米复合材料,所述亲水性纳米复合材料为氮掺杂空心多孔碳球。In order to achieve the above objects and other related objects, the first aspect of the present invention provides a polymeric nanofiltration membrane, the polymeric nanofiltration membrane contains a hydrophilic nanocomposite material, and the hydrophilic nanocomposite material is a nitrogen-doped hollow porous membrane. carbon balls.
进一步,所述聚合纳滤膜含0~0.5wt%的氮掺杂空心多孔碳球,不包括0;优选地,所述聚合纳滤膜含0.20~0.30wt%的氮掺杂空心多孔碳球;更优选地,所述聚合纳滤膜含0.25wt%的氮掺杂空心多孔碳球。Further, the polymeric nanofiltration membrane contains 0 to 0.5 wt% nitrogen-doped hollow porous carbon spheres, excluding 0; preferably, the polymeric nanofiltration membrane contains 0.20 to 0.30 wt% nitrogen-doped hollow porous carbon spheres. ; More preferably, the polymeric nanofiltration membrane contains 0.25wt% nitrogen-doped hollow porous carbon spheres.
进一步,所述氮掺杂空心多孔碳球的制备方法包括如下步骤:Further, the preparation method of the nitrogen-doped hollow porous carbon spheres includes the following steps:
(1)、将铵盐水溶液或氨水与乙醇、水混合搅拌均匀后,加入正硅酸乙酯,在保护气体氛围下搅拌反应至出现白色的胶体二氧化硅球;(1) Mix the ammonium salt solution or ammonia water with ethanol and water and stir evenly, then add ethyl orthosilicate, stir and react under a protective gas atmosphere until white colloidal silica balls appear;
(2)、将步骤(1)得到的反应液离心,收集二氧化硅球,将二氧化硅球清洗干净后真空干燥得二氧化硅模板;(2) Centrifuge the reaction solution obtained in step (1), collect the silica spheres, clean the silica spheres and then vacuum-dry them to obtain a silica template;
(3)将步骤(2)所得二氧化硅模板加入乙醇/水溶液中,超声分散混匀;(3) Add the silica template obtained in step (2) to the ethanol/water solution, and disperse and mix evenly by ultrasonic;
(4)将间苯二酚、甲醇溶液、正硅酸乙酯、乙二胺加入步骤(3)所得混合物中,混匀后在保护气体氛围下搅拌反应,使带负电的混合物完全覆盖至二氧化硅球表面,得到SiO2@N-RF,然后洗涤、离心,干燥;(4) Add resorcinol, methanol solution, ethyl orthosilicate, and ethylenediamine to the mixture obtained in step (3), mix evenly, and stir the reaction under a protective gas atmosphere to completely cover the negatively charged mixture. Oxidize the surface of the silica sphere to obtain SiO 2 @N-RF, which is then washed, centrifuged, and dried;
(5)将步骤(4)中干燥后的SiO2@N-RF在保护气体氛围下加热碳化,然后逐步冷却至室温; (5) Heat and carbonize the SiO 2 @N-RF dried in step (4) under a protective gas atmosphere, and then gradually cool to room temperature;
(6)将步骤(5)所得产物用HF水溶液刻蚀,除去二氧化硅模板,获得所述氮掺杂空心多孔碳球。(6) Etch the product obtained in step (5) with HF aqueous solution to remove the silicon dioxide template to obtain the nitrogen-doped hollow porous carbon spheres.
进一步,所述步骤(1)中,铵盐水溶液/氨水、乙醇、水、正硅酸乙酯的体积比为2.5~5:35~40:4~6:4~6,优选为3.1~4.1:37.1~38.1:4.6~5.4:4.6~5.4。上述“/”代指“或”。Further, in the step (1), the volume ratio of ammonium salt solution/ammonia water, ethanol, water and ethyl orthosilicate is 2.5~5:35~40:4~6:4~6, preferably 3.1~4.1 :37.1~38.1:4.6~5.4: 4.6~5.4. The above "/" means "or".
进一步,所述步骤(1)中,所述铵盐水溶液或氨水的浓度为15~25%。Further, in the step (1), the concentration of the ammonium salt solution or ammonia water is 15 to 25%.
进一步,所述步骤(1)中,所述铵盐选自氯化铵、硫酸铵、碳酸铵中的任意一种。Further, in the step (1), the ammonium salt is selected from any one of ammonium chloride, ammonium sulfate and ammonium carbonate.
进一步,所述步骤(1)中,加入正硅酸乙酯后,在保护气体氛围下搅拌反应1~2h,直至出现白色的胶体二氧化硅球。Further, in the step (1), after adding ethyl orthosilicate, the reaction is stirred for 1 to 2 hours under a protective gas atmosphere until white colloidal silica balls appear.
进一步,所述步骤(1)在常温下进行。Further, the step (1) is performed at normal temperature.
进一步,所述步骤(3)、(4)中,所述保护气体选在氮气或氩气。Further, in the steps (3) and (4), the protective gas is selected from nitrogen or argon.
进一步,所述步骤(2)中,采用无水乙醇清洗二氧化硅球,清洗次数不低于三次。Further, in the step (2), absolute ethanol is used to clean the silica balls, and the number of cleaning times is no less than three times.
进一步,所述步骤(2)中,真空干燥温度为65~75℃,优选为68~72℃。Further, in the step (2), the vacuum drying temperature is 65-75°C, preferably 68-72°C.
进一步,所述步骤(2)中,真空干燥时间为20~28h,优选为22~26h。Furthermore, in the step (2), the vacuum drying time is 20 to 28 hours, preferably 22 to 26 hours.
进一步,所述步骤(3)中,乙醇/水溶液中乙醇、水的体积比为6.5~7.5:2.5~3.5,优选为6.8~7.2:2.8~3.2。Further, in the step (3), the volume ratio of ethanol and water in the ethanol/water solution is 6.5-7.5:2.5-3.5, preferably 6.8-7.2:2.8-3.2.
进一步,所述步骤(3)中,超声分散时间为25~35min。Further, in the step (3), the ultrasonic dispersion time is 25 to 35 minutes.
进一步,所述步骤(3)、(4)中,二氧化硅模板、间苯二酚的质量比为1:0.25~0.35,甲醇溶液、正硅酸乙酯、乙二胺的体积比为0.35~0.60:0.2~0.5:0.5~0.7。Further, in the steps (3) and (4), the mass ratio of silica template and resorcinol is 1:0.25~0.35, and the volume ratio of methanol solution, ethyl orthosilicate, and ethylenediamine is 0.35. ~0.60:0.2~0.5:0.5~0.7.
进一步,所述步骤(4)中,所述甲醇溶液采用35%~40%的甲醇水溶液,优选为37%的甲醇水溶液。Further, in the step (4), the methanol solution adopts 35% to 40% methanol aqueous solution, preferably 37% methanol aqueous solution.
进一步,所述步骤(4)中,搅拌反应温度为25~35℃。Further, in the step (4), the stirring reaction temperature is 25-35°C.
进一步,所述步骤(4)中,搅拌反应时间为0.5~1h。Further, in the step (4), the stirring reaction time is 0.5 to 1 h.
进一步,所述步骤(4)中,采用水、乙醇依次洗涤、离心,洗涤、离心至少三次。Further, in the step (4), water and ethanol are used for washing and centrifugation in sequence, and the washing and centrifugation are performed at least three times.
进一步,所述步骤(4)中,干燥温度为75~85℃,优选为78~82℃。Further, in the step (4), the drying temperature is 75-85°C, preferably 78-82°C.
进一步,所述步骤(4)中,干燥时间为10~15h,优选为11~14h。Further, in the step (4), the drying time is 10 to 15 hours, preferably 11 to 14 hours.
进一步,所述步骤(5)中,加热碳化温度为780~820℃,优选为790~810℃。Further, in the step (5), the heating carbonization temperature is 780-820°C, preferably 790-810°C.
进一步,所述步骤(5)中,采用程序升温进行加热,加热速率为2.5~3.5℃/min,优选为2.8~3.2℃/min。Furthermore, in the step (5), heating is performed using programmed temperature rise, and the heating rate is 2.5-3.5°C/min, preferably 2.8-3.2°C/min.
进一步,所述步骤(5)中,加热碳化时间为7~9h,优选为7.5~8.5h。Further, in the step (5), the heating and carbonization time is 7 to 9 hours, preferably 7.5 to 8.5 hours.
进一步,所述步骤(6)中,所述HF水溶液的浓度为9~11%,优选为10%。Further, in the step (6), the concentration of the HF aqueous solution is 9-11%, preferably 10%.
需要注意的是,本发明中的水均为去离子水。It should be noted that the water in the present invention is deionized water.
本发明第二方面提供一种根据第一方面所述的聚合纳滤膜的制备工艺,包括如下步骤:A second aspect of the present invention provides a preparation process for the polymeric nanofiltration membrane according to the first aspect, which includes the following steps:
将聚醚砜、聚乙烯吡咯烷酮、所述氮掺杂空心多孔碳球加入溶剂中,超声搅拌,获得均匀的悬浮液;将所述悬浮液依次进行烘烤、超声处理,获得均匀且无气泡的悬浮液;将所述均匀且无气泡的悬浮液倒在玻璃板上,浇铸成薄膜,随后立即将薄膜浸泡于蒸馏水中凝固浴,待薄膜固化后,将薄膜脱离玻璃板,干燥并储存在纸页之间,完成所述的聚合纳滤膜的制备。 Polyethersulfone, polyvinylpyrrolidone, and the nitrogen-doped hollow porous carbon spheres are added to the solvent and stirred ultrasonically to obtain a uniform suspension; the suspension is sequentially baked and ultrasonic treated to obtain a uniform and bubble-free suspension. Suspension; pour the uniform and bubble-free suspension onto a glass plate, cast it into a film, and then immediately soak the film in a coagulation bath in distilled water. After the film solidifies, separate the film from the glass plate, dry and store on paper Between pages, the preparation of the polymeric nanofiltration membrane is completed.
本发明的制备工艺中,对所述悬浮液进行烘烤的目的为清除悬浮液中的气泡;将烘烤后的悬浮液再次进行超声处理,主要目的为帮助水相中的氮掺杂空心多孔碳球颗粒保持稳定的分散状态,同时将悬浮液中的气泡完全除尽;浇铸成膜后,需要立即将薄膜浸泡在蒸馏水中进行凝固浴,以启动相转化过程。In the preparation process of the present invention, the purpose of baking the suspension is to remove bubbles in the suspension; the main purpose of subjecting the baked suspension to ultrasonic treatment is to help the nitrogen in the water phase to dope the hollow porous The carbon ball particles maintain a stable dispersion state, and at the same time, the bubbles in the suspension are completely removed; after casting into a film, the film needs to be immediately immersed in distilled water for a coagulation bath to start the phase transformation process.
进一步,所述溶剂选自N-甲基吡咯烷酮、N,N-二甲基甲酰胺、N,N-二甲基乙酰胺和二甲基亚砜中的任意一种。Further, the solvent is selected from any one of N-methylpyrrolidone, N,N-dimethylformamide, N,N-dimethylacetamide and dimethyl sulfoxide.
进一步,所述聚醚砜、聚乙烯吡咯烷酮、氮掺杂空心多孔碳球在所述悬浮液中的质量百分比浓度为18~25wt%、0.5~2wt%、0~0.5wt%,其中氮掺杂空心多孔碳球的质量百分比浓度不为0;优选地,所述聚醚砜、聚乙烯吡咯烷酮、氮掺杂空心多孔碳球在所述悬浮液中的质量百分比浓度为20~22wt%、0.8~1.2wt%、0.2~0.3wt%。Further, the mass percentage concentrations of the polyethersulfone, polyvinylpyrrolidone, and nitrogen-doped hollow porous carbon spheres in the suspension are 18 to 25 wt%, 0.5 to 2 wt%, and 0 to 0.5 wt%, wherein nitrogen doped The mass percent concentration of the hollow porous carbon spheres is not 0; preferably, the mass percent concentration of the polyethersulfone, polyvinylpyrrolidone, and nitrogen-doped hollow porous carbon spheres in the suspension is 20 to 22 wt%, 0.8 to 1.2wt%, 0.2~0.3wt%.
进一步,超声搅拌获得所述悬浮液时,超声强度为12~24W/m2,超声时间为30~40min,搅拌速度为125~175rad/min。Further, when the suspension is obtained by ultrasonic stirring, the ultrasonic intensity is 12-24W/m 2 , the ultrasonic time is 30-40min, and the stirring speed is 125-175rad/min.
进一步,在对所述悬浮液进行烘烤前,需在常温下放置22~26h。Further, before baking the suspension, it needs to be placed at room temperature for 22 to 26 hours.
进一步,烘烤温度为45~55℃,烘烤时间为1.5~2.5h。Furthermore, the baking temperature is 45-55°C, and the baking time is 1.5-2.5 hours.
进一步,烘烤后,超声强度为20~25W/m2,超声时间为15~20min。Furthermore, after baking, the ultrasonic intensity is 20-25W/m 2 and the ultrasonic time is 15-20 minutes.
进一步,将均匀且无气泡的悬浮液倒在玻璃板上,浇铸成薄膜。Further, the uniform and bubble-free suspension was poured onto a glass plate and cast into a thin film.
进一步,所述薄膜的厚度为140~160μm,优选为146~151μm。Furthermore, the thickness of the film is 140-160 μm, preferably 146-151 μm.
本发明第三方面提供根据第一方面所述的聚合纳滤膜和/或根据第二方面所述的方法制备得到的聚合纳滤膜在工业废水处理中的应用。A third aspect of the present invention provides the application of the polymeric nanofiltration membrane according to the first aspect and/or the polymeric nanofiltration membrane prepared according to the method according to the second aspect in industrial wastewater treatment.
如上所述,本发明的聚合纳滤膜及其制备与应用,具有以下有益效果:As mentioned above, the polymeric nanofiltration membrane of the present invention and its preparation and application have the following beneficial effects:
本发明通过在聚合纳滤膜中混合亲水性纳米材料,增加膜表面亲水性和负电荷密度,从而有效、简单地解决传统纳滤膜应用时存在的膜污染问题,同时,还可以提高纳滤膜的水通量、溶质截留和机械强度;本发明采用氮掺杂空心多孔碳球(N-HPCS)作为亲水性纳米材料,N-HPCS能以其特殊的中空多孔结构和高亲水性,有效提高纳滤膜的抗污染能力和水通量。The present invention mixes hydrophilic nanomaterials in the polymeric nanofiltration membrane to increase the hydrophilicity and negative charge density of the membrane surface, thereby effectively and simply solving the membrane fouling problem that exists when traditional nanofiltration membranes are used. At the same time, it can also improve The water flux, solute interception and mechanical strength of the nanofiltration membrane; the present invention uses nitrogen-doped hollow porous carbon spheres (N-HPCS) as the hydrophilic nanomaterial. N-HPCS can use its special hollow porous structure and high affinity Water-based, effectively improves the anti-pollution ability and water flux of nanofiltration membranes.
附图说明Description of drawings
图1显示为本发明实施例7中处理后的废水水质指标与膜通量的曲线图。Figure 1 shows a graph showing the treated wastewater quality index and membrane flux in Example 7 of the present invention.
具体实施方式Detailed ways
以下通过特定的具体实例说明本发明的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本发明的精神下进行各种修饰或改变。The following describes the embodiments of the present invention through specific examples. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments. Various details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention.
影响膜污染现象的主要因素与膜表面特性有关,如亲水性、电荷和粗糙度。缓解膜污染主要的方式是增加表面亲水性和负电荷密度,而降低表面粗糙度可以提高污垢的阻力,因为大多数污垢是天然疏水和带负电荷的。因此,本发明提出了在聚合纳滤膜中混合亲水性纳米材料的技术方案,能够有效、简单地缓解膜污染的问题,同时还可以提高纳滤膜的水通量、溶质截留和机械强度。 The main factors affecting membrane fouling phenomena are related to membrane surface properties, such as hydrophilicity, charge and roughness. The main way to mitigate membrane fouling is to increase surface hydrophilicity and negative charge density, while reducing surface roughness can improve fouling resistance because most fouling is naturally hydrophobic and negatively charged. Therefore, the present invention proposes a technical solution of mixing hydrophilic nanomaterials in polymeric nanofiltration membranes, which can effectively and simply alleviate the problem of membrane fouling, while also improving the water flux, solute retention and mechanical strength of the nanofiltration membrane. .
氮掺杂空心多孔碳球(N-HPCS)是将大孔(中心空腔)和介孔(壳内大量的纳米短通道)结构整合为一个单元的空心多孔碳球(HPCS),具有低密度、表面功能、活性位点充分暴露、高表面体积比,尤其是高渗透性和高传质性等突出特点。本发明在HPCS的结构特点下,在其中掺杂氮(N)等电负性杂原子制得N-HPCS纳米复合材料,提高HPCS表面的负电荷密度,从而提高其亲水性。基于此,本发明在纳滤膜中掺入N-HPCS,以其特殊的中空多孔结构和高亲水性,提高纳滤膜的抗污染能力和水通量。Nitrogen-doped hollow porous carbon spheres (N-HPCS) are hollow porous carbon spheres (HPCS) that integrate macropores (central cavity) and mesopores (a large number of nanometer short channels in the shell) into one unit. They have low density. , surface functions, fully exposed active sites, high surface to volume ratio, especially high permeability and high mass transfer and other outstanding features. Based on the structural characteristics of HPCS, the present invention prepares N-HPCS nanocomposite materials by doping electronegative heteroatoms such as nitrogen (N) into it, thereby increasing the negative charge density on the surface of HPCS, thereby improving its hydrophilicity. Based on this, the present invention incorporates N-HPCS into the nanofiltration membrane to improve the anti-pollution ability and water flux of the nanofiltration membrane with its special hollow porous structure and high hydrophilicity.
本发明采用相转换法制备含有N-HPCS纳米复合材料的聚合纳滤膜。The present invention adopts a phase conversion method to prepare polymeric nanofiltration membranes containing N-HPCS nanocomposite materials.
本发明的制膜工艺如下:The film making process of the present invention is as follows:
将聚醚砜、聚乙烯吡咯烷酮、所述氮掺杂空心多孔碳球加入溶剂中,超声搅拌,获得均匀的悬浮液;将所述悬浮液依次进行烘烤、超声处理,获得均匀且无气泡的悬浮液;将所述均匀且无气泡的悬浮液倒在玻璃板上,浇铸成薄膜,随后立即将薄膜浸泡于蒸馏水中凝固浴,待薄膜固化后,将薄膜脱离玻璃板,干燥并储存在纸页之间,完成所述的聚合纳滤膜的制备。Polyethersulfone, polyvinylpyrrolidone, and the nitrogen-doped hollow porous carbon spheres are added to the solvent and stirred ultrasonically to obtain a uniform suspension; the suspension is sequentially baked and ultrasonic treated to obtain a uniform and bubble-free suspension. Suspension; pour the uniform and bubble-free suspension onto a glass plate, cast it into a film, and then immediately soak the film in a coagulation bath in distilled water. After the film solidifies, separate the film from the glass plate, dry and store on paper Between pages, the preparation of the polymeric nanofiltration membrane is completed.
本发明的制备工艺中,对所述悬浮液进行烘烤的目的为清除悬浮液中的气泡;将烘烤后的悬浮液再次进行超声处理,主要目的为帮助水相中的氮掺杂空心多孔碳球颗粒保持稳定的分散状态,同时将悬浮液中的气泡完全除尽;浇铸成膜后,需要立即将薄膜浸泡在蒸馏水中进行凝固浴,以启动相转化过程。In the preparation process of the present invention, the purpose of baking the suspension is to remove bubbles in the suspension; the main purpose of subjecting the baked suspension to ultrasonic treatment is to help the nitrogen in the water phase to dope the hollow porous The carbon ball particles maintain a stable dispersion state, and at the same time, the bubbles in the suspension are completely removed; after casting into a film, the film needs to be immediately immersed in distilled water for a coagulation bath to start the phase transformation process.
其中,所述溶剂选自N-甲基吡咯烷酮、N,N-二甲基甲酰胺、N,N-二甲基乙酰胺和二甲基亚砜中的任意一种。Wherein, the solvent is selected from any one of N-methylpyrrolidone, N,N-dimethylformamide, N,N-dimethylacetamide and dimethyl sulfoxide.
其中,所述聚醚砜、聚乙烯吡咯烷酮、氮掺杂空心多孔碳球在所述悬浮液中的质量百分比浓度为18~25wt%、0.5~2wt%、0~0.5wt%,其中氮掺杂空心多孔碳球的质量百分比浓度不为0;优选地,所述聚醚砜、聚乙烯吡咯烷酮、氮掺杂空心多孔碳球在所述悬浮液中的质量百分比浓度为20~22wt%、0.8~1.2wt%、0.2~0.3wt%。Wherein, the mass percentage concentration of polyethersulfone, polyvinylpyrrolidone and nitrogen-doped hollow porous carbon spheres in the suspension is 18-25wt%, 0.5-2wt%, 0-0.5wt%, wherein nitrogen-doped hollow porous carbon spheres are The mass percent concentration of the hollow porous carbon spheres is not 0; preferably, the mass percent concentration of the polyethersulfone, polyvinylpyrrolidone, and nitrogen-doped hollow porous carbon spheres in the suspension is 20 to 22 wt%, 0.8 to 1.2wt%, 0.2~0.3wt%.
其中,超声搅拌获得所述悬浮液时,超声强度为12~24W/m2,超声时间为30~40min,搅拌速度为125~175rad/min。Wherein, when the suspension is obtained by ultrasonic stirring, the ultrasonic intensity is 12-24W/m 2 , the ultrasonic time is 30-40min, and the stirring speed is 125-175rad/min.
其中,在对所述悬浮液进行烘烤前,需在常温下放置22~26h。Before baking the suspension, it needs to be placed at room temperature for 22 to 26 hours.
其中,烘烤温度为45~55℃,烘烤时间为1.5~2.5h。Among them, the baking temperature is 45~55℃, and the baking time is 1.5~2.5h.
其中,烘烤后,超声强度为20~25W/m2,超声时间为15~20min。Among them, after baking, the ultrasonic intensity is 20-25W/m 2 and the ultrasonic time is 15-20 minutes.
其中,将均匀且无气泡的悬浮液倒在玻璃板上,浇铸成薄膜。In it, a homogeneous and bubble-free suspension is poured onto a glass plate and cast into a thin film.
其中,所述薄膜的厚度为140~160μm,优选为146~151μm。Wherein, the thickness of the film is 140-160 μm, preferably 146-151 μm.
本发明中的N-HPCS纳米复合材料,即氮掺杂空心多孔碳球(N-HPCS),制备方法包括如下步骤:The N-HPCS nanocomposite material in the present invention is nitrogen-doped hollow porous carbon spheres (N-HPCS). The preparation method includes the following steps:
(1)、将铵盐水溶液或氨水与乙醇、水混合搅拌均匀后,加入正硅酸乙酯,在保护气体氛围下搅拌反应至出现白色的胶体二氧化硅球;(1) Mix the ammonium salt solution or ammonia water with ethanol and water and stir evenly, then add ethyl orthosilicate, stir and react under a protective gas atmosphere until white colloidal silica balls appear;
(2)、将步骤(1)得到的反应液离心,收集二氧化硅球,将二氧化硅球清洗干净后真空干燥得二氧化硅模板;(2) Centrifuge the reaction solution obtained in step (1), collect the silica spheres, clean the silica spheres and then vacuum-dry them to obtain a silica template;
(3)将步骤(2)所得二氧化硅模板加入乙醇/水溶液中,超声分散混匀;(3) Add the silica template obtained in step (2) to the ethanol/water solution, and disperse and mix evenly by ultrasonic;
(4)将间苯二酚、甲醇、正硅酸乙酯、乙二胺加入步骤(3)所得混合物中,混匀后在保护气体氛围下搅拌反应,使带负电的混合物完全覆盖至二氧化硅球表面,得到SiO2@N- RF,然后洗涤、离心,干燥;(4) Add resorcinol, methanol, ethyl orthosilicate, and ethylenediamine to the mixture obtained in step (3), mix evenly, and then stir the reaction under a protective gas atmosphere so that the negatively charged mixture is completely covered with carbon dioxide. On the surface of the silicon sphere, SiO 2 @N- RF, then washed, centrifuged, and dried;
(5)将步骤(4)中干燥后的SiO2@N-RF在保护气体氛围下加热碳化,然后逐步冷却至室温;(5) Heat and carbonize the SiO 2 @N-RF dried in step (4) under a protective gas atmosphere, and then gradually cool to room temperature;
(6)将步骤(5)所得产物用HF水溶液刻蚀,除去二氧化硅模板,获得所述氮掺杂空心多孔碳球。(6) Etch the product obtained in step (5) with HF aqueous solution to remove the silicon dioxide template to obtain the nitrogen-doped hollow porous carbon spheres.
其中,所述步骤(1)中,铵盐水溶液/氨水、乙醇、水、正硅酸乙酯的体积比为2.5~5:35~40:4~6:4~6,优选为3.1~4.1:37.1~38.1:4.6~5.4:4.6~5.4。上述“/”代指“或”。Wherein, in the step (1), the volume ratio of ammonium salt solution/ammonia water, ethanol, water and ethyl orthosilicate is 2.5~5:35~40:4~6:4~6, preferably 3.1~4.1 :37.1~38.1:4.6~5.4: 4.6~5.4. The above "/" means "or".
其中,所述步骤(1)中,所述铵盐水溶液或氨水的浓度为15~25%。Wherein, in the step (1), the concentration of the ammonium salt solution or ammonia water is 15 to 25%.
其中,所述步骤(1)中,所述铵盐选自氯化铵、硫酸铵、碳酸铵中的任意一种。Wherein, in the step (1), the ammonium salt is selected from any one of ammonium chloride, ammonium sulfate and ammonium carbonate.
其中,所述步骤(1)中,加入正硅酸乙酯后,在保护气体氛围下搅拌反应1~2h,直至出现白色的胶体二氧化硅球。Wherein, in the step (1), after adding ethyl orthosilicate, the reaction is stirred for 1 to 2 hours under a protective gas atmosphere until white colloidal silica balls appear.
其中,所述步骤(1)在常温下进行。Wherein, the step (1) is carried out at normal temperature.
其中,所述步骤(3)、(4)中,所述保护气体选在氮气或氩气。Wherein, in the steps (3) and (4), the protective gas is selected from nitrogen or argon.
其中,所述步骤(2)中,采用无水乙醇清洗二氧化硅球,清洗次数不低于三次。Wherein, in the step (2), absolute ethanol is used to clean the silica balls, and the number of cleaning times is no less than three times.
其中,所述步骤(2)中,真空干燥温度为65~75℃,真空干燥时间为20~28h,优选为68~72℃、22~26h。Wherein, in the step (2), the vacuum drying temperature is 65-75°C, and the vacuum drying time is 20-28h, preferably 68-72°C, 22-26h.
其中,所述步骤(3)中,乙醇/水溶液中乙醇、水的体积比为6.5~7.5:2.5~3.5,优选为6.8~7.2:2.8~3.2。Wherein, in the step (3), the volume ratio of ethanol and water in the ethanol/water solution is 6.5-7.5:2.5-3.5, preferably 6.8-7.2:2.8-3.2.
其中,所述步骤(3)中,超声分散时间为25~35min。Wherein, in the step (3), the ultrasonic dispersion time is 25 to 35 minutes.
其中,所述步骤(3)、(4)中,二氧化硅模板、间苯二酚的质量比为1:0.25~0.35,甲醇溶液、正硅酸乙酯、乙二胺的体积比为0.35~0.60:0.2~0.5:0.5~0.7。Wherein, in the steps (3) and (4), the mass ratio of silica template and resorcinol is 1:0.25~0.35, and the volume ratio of methanol solution, ethyl orthosilicate and ethylenediamine is 0.35 ~0.60:0.2~0.5:0.5~0.7.
其中,所述步骤(4)中,所述甲醇溶液采用35%~40%的甲醇水溶液,优选为37%的甲醇水溶液。Wherein, in the step (4), the methanol solution adopts 35% to 40% methanol aqueous solution, preferably 37% methanol aqueous solution.
其中,所述步骤(4)中,搅拌反应温度为25~35℃,搅拌反应时间为0.5~1h。Wherein, in the step (4), the stirring reaction temperature is 25-35°C, and the stirring reaction time is 0.5-1 h.
其中,所述步骤(4)中,采用水、乙醇依次洗涤、离心,洗涤、离心至少三次。Wherein, in the step (4), water and ethanol are used to wash and centrifuge in sequence, washing and centrifuging at least three times.
其中,所述步骤(4)中,干燥温度为75~85℃,干燥时间为10~15h,优选为78~82℃、11~14h。Wherein, in the step (4), the drying temperature is 75-85°C, and the drying time is 10-15h, preferably 78-82°C, 11-14h.
其中,所述步骤(5)中,加热碳化温度为780~820℃,加热碳化时间为7~9h,优选为790~810℃、7.5~8.5h。Wherein, in the step (5), the heating carbonization temperature is 780-820°C, and the heating carbonization time is 7-9h, preferably 790-810°C, 7.5-8.5h.
其中,所述步骤(5)中,采用程序升温进行加热,加热速率为2.5~3.5℃/min,优选为2.8~3.2℃/min。Wherein, in the step (5), programmed temperature rise is used for heating, and the heating rate is 2.5-3.5°C/min, preferably 2.8-3.2°C/min.
其中,所述步骤(6)中,所述HF水溶液的浓度为9~11%,优选为10%。Wherein, in the step (6), the concentration of the HF aqueous solution is 9-11%, preferably 10%.
需要注意的是,本发明中的水均为去离子水。It should be noted that the water in the present invention is deionized water.
下面具体的例举实施例以详细说明本发明。同样应理解,以下实施例只用于对本发明进行具体的说明,不能理解为对本发明保护范围的限制,本领域的技术人员根据本发明的上述内容作出的一些非本质的改进和调整均属于本发明的保护范围。下述示例具体的工艺参数等也仅是合适范围中的一个示例,即本领域技术人员可以通过本文的说明做合适的范围内选择,而并非要限定于下文示例的具体数值。 The following specific examples are given to illustrate the present invention in detail. It should also be understood that the following examples are only used to specifically illustrate the present invention and cannot be understood as limiting the protection scope of the present invention. Some non-essential improvements and adjustments made by those skilled in the art based on the above content of the present invention all belong to this invention. protection scope of the invention. The specific process parameters in the following examples are only an example of the appropriate range, that is, those skilled in the art can make selections within the appropriate range through the description herein, and are not limited to the specific values exemplified below.
实施例1Example 1
本实施例制备了一种氮掺杂空心多孔碳球(N-HPCS),具体步骤如下:In this example, a nitrogen-doped hollow porous carbon sphere (N-HPCS) was prepared. The specific steps are as follows:
(1)、将37.5mL的乙醇、3.5mL的铵盐水溶液和5mL的去离子水均匀混合并搅拌15min;(1) Evenly mix 37.5 mL of ethanol, 3.5 mL of ammonium salt solution and 5 mL of deionized water and stir for 15 minutes;
(2)、将5mL的正硅酸乙酯(TEOS)迅速加入(1)制备的混合物中;(2), quickly add 5 mL of tetraethyl orthosilicate (TEOS) to the mixture prepared in (1);
(3)、常温下将三角烧瓶内充入N2后搅拌1.5h,直至三角烧瓶内出现白色的胶体二氧化硅球为止;(3) Fill the Erlenmeyer flask with N 2 at room temperature and stir for 1.5 hours until white colloidal silica balls appear in the Erlenmeyer flask;
(4)、通过离心将二氧化硅球收集后用无水乙醇清洗三遍后置于70℃的真空烘箱内干燥24h;(4) Collect the silica balls by centrifugation, wash them three times with absolute ethanol, and then dry them in a vacuum oven at 70°C for 24 hours;
(5)、取1g经(4)制得的SiO2模板,将其加入由140mL去离子水和60mL乙醇溶液组成的混合物中,超声分散30min混匀;(5). Take 1 g of the SiO 2 template prepared in (4), add it to a mixture consisting of 140 mL deionized water and 60 mL ethanol solution, and disperse with ultrasonic for 30 minutes and mix;
(6)、将0.32g间苯二酚、0.48mL 37%甲醇溶液、0.3mL正硅酸乙酯(TEOS)以及0.64mL乙二胺(作为氮源)加入到(5)所得的溶液中,搅拌混合均匀;(6) Add 0.32g resorcinol, 0.48mL 37% methanol solution, 0.3mL tetraethyl orthosilicate (TEOS) and 0.64mL ethylenediamine (as nitrogen source) to the solution obtained in (5), Stir to mix evenly;
(7)、将(6)所得的混合物在N2氛围下30℃搅拌45min,使带负电的混合物完全覆盖至二氧化硅球表面,得到SiO2@N-RF;然后依次用水/乙醇依次洗涤/离心三次,并在80℃下干燥12h;(7) Stir the mixture obtained in (6) at 30°C for 45 minutes under N 2 atmosphere, so that the negatively charged mixture completely covers the surface of the silica sphere to obtain SiO 2 @N-RF; then wash it with water/ethanol in sequence /Centrifuge three times and dry at 80°C for 12 hours;
(8)、将干燥后的SiO2@N-RF在N2氛围下(20mL/min),以3℃的加热速率,在800℃下碳化8h,然后逐步冷却至室温;(8) Carbonize the dried SiO 2 @N-RF at 800°C for 8 h at a heating rate of 3°C in an N 2 atmosphere (20 mL/min), and then gradually cool to room temperature;
(9)、将(8)得到的产物使用10%HF水溶液刻蚀除去SiO2模板,获得氮掺杂空心多孔碳球(N-HPCS)。(9). Use 10% HF aqueous solution to etch the product obtained in (8) to remove the SiO 2 template to obtain nitrogen-doped hollow porous carbon spheres (N-HPCS).
实施例2Example 2
本实施例制备了一种氮掺杂空心多孔碳球(N-HPCS),具体步骤如下:In this example, a nitrogen-doped hollow porous carbon sphere (N-HPCS) was prepared. The specific steps are as follows:
(1)、将35mL的乙醇、2.5mL的铵盐水溶液和4mL的去离子水均匀混合并搅拌15min;(1) Evenly mix 35 mL of ethanol, 2.5 mL of ammonium salt solution and 4 mL of deionized water and stir for 15 minutes;
(2)、将4mL的正硅酸乙酯(TEOS)迅速加入(1)制备的混合物中;(2), quickly add 4 mL of ethyl orthosilicate (TEOS) to the mixture prepared in (1);
(3)、常温下将三角烧瓶内充入N2后搅拌1~2h,直至三角烧瓶内出现白色的胶体二氧化硅球为止;(3) Fill the Erlenmeyer flask with N 2 at room temperature and stir for 1 to 2 hours until white colloidal silica balls appear in the Erlenmeyer flask;
(4)、通过离心将二氧化硅球收集后用无水乙醇清洗三遍后置于65℃的真空烘箱内干燥26h;(4) Collect the silica balls by centrifugation, wash them three times with absolute ethanol, and then dry them in a vacuum oven at 65°C for 26 hours;
(5)、取1g经(4)制得的SiO2模板,将其加入由140mL去离子水和60mL乙醇溶液组成的混合物中,超声分散25min混匀;(5). Take 1 g of the SiO 2 template prepared in (4), add it to a mixture consisting of 140 mL deionized water and 60 mL ethanol solution, and disperse with ultrasonic for 25 minutes and mix well;
(6)、将0.25g间苯二酚、0.35mL 37%甲醇溶液、0.25mL正硅酸乙酯(TEOS)以及0.55mL乙二胺(作为氮源)加入到(5)所得的溶液中,搅拌混合均匀;(6) Add 0.25g resorcinol, 0.35mL 37% methanol solution, 0.25mL tetraethyl orthosilicate (TEOS) and 0.55mL ethylenediamine (as nitrogen source) to the solution obtained in (5), Stir to mix evenly;
(7)、将(6)所得的混合物在N2氛围下25℃搅拌1h,使带负电的混合物完全覆盖至二氧化硅球表面,得到SiO2@N-RF;然后依次用水/乙醇依次洗涤/离心三次,并在75℃下干燥15h;(7) Stir the mixture obtained in (6) at 25°C for 1 hour under N 2 atmosphere, so that the negatively charged mixture completely covers the surface of the silica sphere to obtain SiO 2 @N-RF; then wash it with water/ethanol in sequence /Centrifuge three times and dry at 75°C for 15h;
(8)、将干燥后的SiO2@N-RF在N2氛围下(20mL/min),以2.8℃的加热速率,在790℃下碳化8.5h,然后逐步冷却至室温;(8) Carbonize the dried SiO 2 @N-RF at 790°C for 8.5h at a heating rate of 2.8°C in an N 2 atmosphere (20mL/min), and then gradually cool to room temperature;
(9)、将(8)得到的产物使用10%HF水溶液刻蚀除去SiO2模板,获得氮掺杂空心多孔碳球(N-HPCS)。 (9). Use 10% HF aqueous solution to etch the product obtained in (8) to remove the SiO 2 template to obtain nitrogen-doped hollow porous carbon spheres (N-HPCS).
实施例3Example 3
本实施例制备了一种氮掺杂空心多孔碳球(N-HPCS),具体步骤如下:In this example, a nitrogen-doped hollow porous carbon sphere (N-HPCS) was prepared. The specific steps are as follows:
(1)、将40mL的乙醇、5mL的铵盐水溶液和6mL的去离子水均匀混合并搅拌20min;(1) Evenly mix 40 mL of ethanol, 5 mL of ammonium salt solution and 6 mL of deionized water and stir for 20 minutes;
(2)、将6mL的正硅酸乙酯(TEOS)迅速加入(1)制备的混合物中;(2), quickly add 6 mL of ethyl orthosilicate (TEOS) to the mixture prepared in (1);
(3)、常温下将三角烧瓶内充入N2后搅拌1h,直至三角烧瓶内出现白色的胶体二氧化硅球为止;(3) Fill the Erlenmeyer flask with N 2 at room temperature and stir for 1 hour until white colloidal silica balls appear in the Erlenmeyer flask;
(4)、通过离心将二氧化硅球收集后用无水乙醇清洗三遍后置于75℃的真空烘箱内干燥20h;(4) Collect the silica balls by centrifugation, wash them three times with absolute ethanol, and then dry them in a vacuum oven at 75°C for 20 hours;
(5)、取1g经(4)制得的SiO2模板,将其加入由140mL去离子水和60mL乙醇溶液组成的混合物中,超声分散35min混匀;(5). Take 1 g of the SiO 2 template prepared in (4), add it to a mixture consisting of 140 mL deionized water and 60 mL ethanol solution, and disperse with ultrasonic for 35 minutes and mix well;
(6)、将0.35g间苯二酚、0.60mL 37%甲醇、0.5mL正硅酸乙酯(TEOS)以及0.70mL乙二胺(作为氮源)加入到(5)所得的溶液中,搅拌混合均匀;(6) Add 0.35g resorcinol, 0.60mL 37% methanol, 0.5mL tetraethyl orthosilicate (TEOS) and 0.70mL ethylenediamine (as nitrogen source) to the solution obtained in (5), and stir well mixed;
(7)、将(6)所得的混合物在N2氛围下35℃搅拌1h,使带负电的混合物完全覆盖至二氧化硅球表面,得到SiO2@N-RF;然后依次用水/乙醇依次洗涤/离心三次,并在85℃下干燥10h;(7) Stir the mixture obtained in (6) at 35°C for 1 hour under N 2 atmosphere, so that the negatively charged mixture completely covers the surface of the silica sphere to obtain SiO 2 @N-RF; then wash it with water/ethanol in sequence /Centrifuge three times and dry at 85°C for 10h;
(8)、将干燥后的SiO2@N-RF在N2氛围下(20mL/min),以3.5℃的加热速率,在820℃下碳化7h,然后逐步冷却至室温;(8) Carbonize the dried SiO 2 @N-RF at 820°C for 7 h at a heating rate of 3.5°C in an N 2 atmosphere (20 mL/min), and then gradually cool to room temperature;
(9)、将(8)得到的产物使用10%HF水溶液刻蚀除去SiO2模板,获得氮掺杂空心多孔碳球(N-HPCS)。(9). Use 10% HF aqueous solution to etch the product obtained in (8) to remove the SiO 2 template to obtain nitrogen-doped hollow porous carbon spheres (N-HPCS).
实施例4Example 4
本实施例采用相转换法制备含有0.25wt%的氮掺杂空心多孔碳球(N-HPCS)纳米复合材料的聚合纳滤膜,具体过程如下:In this example, a phase conversion method is used to prepare a polymeric nanofiltration membrane containing 0.25wt% nitrogen-doped hollow porous carbon spheres (N-HPCS) nanocomposite. The specific process is as follows:
S1,将21wt%聚醚砜(PES)与1wt%聚乙烯吡咯烷酮(PVP)和0.25wt%氮掺杂空心多孔碳球(采用实施例1制得的N-HPCS)加入N,N-二甲基乙酰胺(DMAc)溶剂中,置于超声波发生器中,在20W/m2超声强度,150rad/min转速下搅拌35min,获得均匀的悬浮液。S1, add 21wt% polyethersulfone (PES), 1wt% polyvinylpyrrolidone (PVP) and 0.25wt% nitrogen-doped hollow porous carbon spheres (using N-HPCS prepared in Example 1) to N,N-dimethyl into acetamide (DMAc) solvent, placed in an ultrasonic generator, and stirred for 35 minutes at an ultrasonic intensity of 20W/ m2 and a rotation speed of 150rad/min to obtain a uniform suspension.
S2,将步骤S1制得的均匀悬浮液置于常温下24h,备用。S2, place the uniform suspension prepared in step S1 at room temperature for 24 hours and set aside.
S3,将步骤S2中的悬浮液置于50℃的烘箱中2h,清除悬浮液中的气泡。S3: Place the suspension in step S2 in an oven at 50°C for 2 hours to remove bubbles in the suspension.
S4,将步骤S3处理后的悬浮液置于槽式超声波中,在22W/m2超声强度下处理18min,帮助水相中的N-HPCS颗粒保持稳定的分散状态,同时将悬浮液中的气泡完全除尽。S4. Place the suspension treated in step S3 in a tank ultrasonic wave and treat it for 18 minutes at an ultrasonic intensity of 22W/ m2 to help the N-HPCS particles in the water phase maintain a stable dispersion state and at the same time remove the bubbles in the suspension. Completely eliminated.
S5,将步骤S4所得均匀且无气泡的悬浮液倒在玻璃板上,并通过可调节的浇铸刀将悬浮液浇铸成150μm厚的薄膜。S5, pour the uniform and bubble-free suspension obtained in step S4 onto the glass plate, and cast the suspension into a 150 μm thick film through an adjustable casting knife.
S6,为了启动相转化过程,立即将步骤S5所得薄膜浸泡在蒸馏水中凝固浴,待薄膜固化后,将薄膜脱离玻璃板,干燥并储存在纸页之间,完成聚合纳滤膜的制备。S6, in order to start the phase conversion process, immediately immerse the film obtained in step S5 in the distilled water coagulation bath. After the film solidifies, the film is separated from the glass plate, dried and stored between paper sheets to complete the preparation of the polymeric nanofiltration membrane.
实施例5Example 5
本实施例采用相转换法制备含有0.10wt%的氮掺杂空心多孔碳球(N-HPCS)纳米复合材料的聚合纳滤膜,具体过程如下:In this example, a phase conversion method is used to prepare a polymeric nanofiltration membrane containing 0.10wt% nitrogen-doped hollow porous carbon spheres (N-HPCS) nanocomposite. The specific process is as follows:
S1,将20wt%聚醚砜(PES)与0.8wt%聚乙烯吡咯烷酮(PVP)和0.10wt%氮掺杂空心多孔碳球(采用实施例1制得的N-HPCS)加入N,N-二甲基乙酰胺(DMAc)溶剂中,置于超声波发生器中,在12W/m2超声强度,175rad/min转速下搅拌40min,获得均匀的悬浮液。 S1, add 20wt% polyethersulfone (PES), 0.8wt% polyvinylpyrrolidone (PVP) and 0.10wt% nitrogen-doped hollow porous carbon spheres (using N-HPCS prepared in Example 1) to N,N-di In methylacetamide (DMAc) solvent, place it in an ultrasonic generator, stir for 40 minutes at an ultrasonic intensity of 12W/ m2 and a rotation speed of 175rad/min to obtain a uniform suspension.
S2,将步骤S1制得的均匀悬浮液置于常温下22h,备用。S2, place the uniform suspension prepared in step S1 at room temperature for 22 hours and set aside.
S3,将步骤S2中的悬浮液置于45℃的烘箱中2.5h,清除悬浮液中的气泡。S3: Place the suspension in step S2 in an oven at 45°C for 2.5 hours to remove bubbles in the suspension.
S4,将步骤S3处理后的悬浮液置于槽式超声波中,在20W/m2超声强度下处理20min,帮助水相中的N-HPCS颗粒保持稳定的分散状态,同时将悬浮液中的气泡完全除尽。S4. Place the suspension treated in step S3 in a tank ultrasonic wave and treat it for 20 minutes at an ultrasonic intensity of 20W/ m2 to help the N-HPCS particles in the water phase maintain a stable dispersion state and at the same time remove the bubbles in the suspension. Completely eliminated.
S5,将步骤S4所得均匀且无气泡的悬浮液倒在玻璃板上,并通过可调节的浇铸刀将悬浮液浇铸成140μm厚的薄膜。S5, pour the uniform and bubble-free suspension obtained in step S4 onto the glass plate, and cast the suspension into a 140 μm thick film through an adjustable casting knife.
S6,为了启动相转化过程,立即将步骤S5所得薄膜浸泡在蒸馏水中凝固浴,待薄膜固化后,将薄膜脱离玻璃板,干燥并储存在纸页之间,完成聚合纳滤膜的制备。S6, in order to start the phase conversion process, immediately soak the film obtained in step S5 in the distilled water coagulation bath. After the film solidifies, the film is separated from the glass plate, dried and stored between paper sheets to complete the preparation of the polymeric nanofiltration membrane.
实施例6Example 6
本实施例采用相转换法制备含有0.30wt%的氮掺杂空心多孔碳球(N-HPCS)纳米复合材料的聚合纳滤膜,具体过程如下:In this example, a phase conversion method is used to prepare a polymeric nanofiltration membrane containing 0.30wt% nitrogen-doped hollow porous carbon spheres (N-HPCS) nanocomposite. The specific process is as follows:
S1,将22wt%聚醚砜(PES)与1.2wt%聚乙烯吡咯烷酮(PVP)和0.30wt%氮掺杂空心多孔碳球(采用实施例1制得的N-HPCS)加入N,N-二甲基乙酰胺(DMAc)溶剂中,置于超声波发生器中,在24W/m2超声强度,130rad/min转速下搅拌30min,获得均匀的悬浮液。S1, add 22wt% polyethersulfone (PES), 1.2wt% polyvinylpyrrolidone (PVP) and 0.30wt% nitrogen-doped hollow porous carbon spheres (using N-HPCS prepared in Example 1) to N,N-di into methylacetamide (DMAc) solvent, placed in an ultrasonic generator, and stirred for 30 minutes at an ultrasonic intensity of 24W/ m2 and a rotation speed of 130rad/min to obtain a uniform suspension.
S2,将步骤S1制得的均匀悬浮液置于常温下26h,备用。S2, place the uniform suspension prepared in step S1 at room temperature for 26 hours and set aside.
S3,将步骤S2中的悬浮液置于55℃的烘箱中2.5h,清除悬浮液中的气泡。S3: Place the suspension in step S2 in an oven at 55°C for 2.5 hours to remove bubbles in the suspension.
S4,将步骤S3处理后的悬浮液置于槽式超声波中,在25W/m2超声强度下处理15min,帮助水相中的N-HPCS颗粒保持稳定的分散状态,同时将悬浮液中的气泡完全除尽。S4. Place the suspension treated in step S3 in a tank ultrasonic wave and treat it for 15 minutes at an ultrasonic intensity of 25W/ m2 to help the N-HPCS particles in the water phase maintain a stable dispersion state and at the same time remove the bubbles in the suspension. Completely eliminated.
S5,将步骤S4所得均匀且无气泡的悬浮液倒在玻璃板上,并通过可调节的浇铸刀将悬浮液浇铸成160μm厚的薄膜。S5, pour the uniform and bubble-free suspension obtained in step S4 onto the glass plate, and cast the suspension into a 160 μm thick film through an adjustable casting knife.
S6,为了启动相转化过程,立即将步骤S5所得薄膜浸泡在蒸馏水中凝固浴,待薄膜固化后,将薄膜脱离玻璃板,干燥并储存在纸页之间,完成聚合纳滤膜的制备。S6, in order to start the phase conversion process, immediately immerse the film obtained in step S5 in the distilled water coagulation bath. After the film solidifies, the film is separated from the glass plate, dried and stored between paper sheets to complete the preparation of the polymeric nanofiltration membrane.
实施例7Example 7
本实施例采用实施例4所制得聚合纳滤膜处理废水,处理后的废水水质指标与膜通量如表1、表2和图1所示:This example uses the polymeric nanofiltration membrane prepared in Example 4 to treat wastewater. The treated wastewater quality indicators and membrane flux are as shown in Table 1, Table 2 and Figure 1:
表1污染物去除效果

Table 1 Pollutant removal effect

注:表1中,DASA废水中含有单一有机物二氨基苯磺酰替苯胺。Note: In Table 1, DASA wastewater contains a single organic compound, diaminobenzenesulfonanilide.
表2膜通量变化
Table 2 Membrane flux changes
由上可知,实施例4制得的聚合纳滤膜对于盐分、DASA有机物及重金属离子均表现出稳定的截留率;同时,在长期运行过程中,该聚合纳滤膜的膜通量在24h内并未出现明显的下降,表明本发明的改性方式对膜通量的稳定性具有明显的积极作用,具有良好的应用前景。It can be seen from the above that the polymeric nanofiltration membrane prepared in Example 4 shows a stable rejection rate for salt, DASA organic matter and heavy metal ions; at the same time, during long-term operation, the membrane flux of the polymeric nanofiltration membrane is within 24 hours. There is no obvious decrease, indicating that the modification method of the present invention has a significant positive effect on the stability of the membrane flux and has good application prospects.
上述实施例仅例示性说明本发明的原理及其功效,而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。 The above embodiments only illustrate the principles and effects of the present invention, but are not intended to limit the present invention. Anyone familiar with this technology can modify or change the above embodiments without departing from the spirit and scope of the invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed in the present invention shall still be covered by the claims of the present invention.

Claims (10)

  1. 一种聚合纳滤膜,其特征在于,所述聚合纳滤膜含亲水性纳米复合材料,所述亲水性纳米复合材料为氮掺杂空心多孔碳球。A polymeric nanofiltration membrane, characterized in that the polymeric nanofiltration membrane contains hydrophilic nanocomposite material, and the hydrophilic nanocomposite material is nitrogen-doped hollow porous carbon spheres.
  2. 根据权利要求1所述的聚合纳滤膜,其特征在于:所述聚合纳滤膜含0~0.5wt%的氮掺杂空心多孔碳球。The polymeric nanofiltration membrane according to claim 1, characterized in that: the polymeric nanofiltration membrane contains 0 to 0.5 wt% nitrogen-doped hollow porous carbon spheres.
  3. 根据权利要求1所述的聚合纳滤膜,其特征在于:所述氮掺杂空心多孔碳球的制备方法包括如下步骤:The polymeric nanofiltration membrane according to claim 1, characterized in that: the preparation method of the nitrogen-doped hollow porous carbon spheres includes the following steps:
    (1)、将铵盐水溶液或氨水与乙醇、水混合搅拌均匀后,加入正硅酸乙酯,在保护气体氛围下搅拌反应至出现白色的胶体二氧化硅球;(1) Mix the ammonium salt solution or ammonia water with ethanol and water and stir evenly, add ethyl orthosilicate, and stir and react under a protective gas atmosphere until white colloidal silica balls appear;
    (2)、将步骤(1)得到的反应液离心,收集二氧化硅球,将二氧化硅球清洗干净后真空干燥得二氧化硅模板;(2) Centrifuge the reaction solution obtained in step (1), collect the silica spheres, clean the silica spheres and then vacuum-dry them to obtain a silica template;
    (3)将步骤(2)所得二氧化硅模板加入乙醇/水溶液中,超声分散混匀;(3) Add the silica template obtained in step (2) to the ethanol/water solution, and disperse and mix evenly by ultrasonic;
    (4)将间苯二酚、甲醇溶液、正硅酸乙酯、乙二胺加入步骤(3)所得混合物中,混匀后在保护气体氛围下搅拌反应,使带负电的混合物完全覆盖至二氧化硅球表面,得到SiO2@N-RF,然后洗涤、离心,干燥;(4) Add resorcinol, methanol solution, ethyl orthosilicate, and ethylenediamine to the mixture obtained in step (3), mix evenly, and stir the reaction under a protective gas atmosphere to completely cover the negatively charged mixture. Oxidize the surface of the silica sphere to obtain SiO 2 @N-RF, which is then washed, centrifuged, and dried;
    (5)将步骤(4)中干燥后的SiO2@N-RF在保护气体氛围下加热碳化,然后逐步冷却至室温;(5) Heat and carbonize the SiO 2 @N-RF dried in step (4) under a protective gas atmosphere, and then gradually cool to room temperature;
    (6)将步骤(5)所得产物用HF水溶液刻蚀,除去二氧化硅模板,获得所述氮掺杂空心多孔碳球。(6) Etch the product obtained in step (5) with HF aqueous solution to remove the silicon dioxide template to obtain the nitrogen-doped hollow porous carbon spheres.
  4. 根据权利要求3所述的聚合纳滤膜,其特征在于:所述步骤(1)中,铵盐水溶液/氨水、乙醇、水、正硅酸乙酯的体积比为2.5~5:35~40:4~6:4~6;The polymeric nanofiltration membrane according to claim 3, characterized in that: in the step (1), the volume ratio of ammonium salt solution/ammonia water, ethanol, water and ethyl orthosilicate is 2.5~5:35~40 :4~6:4~6;
    和/或,所述步骤(1)中,所述铵盐水溶液或氨水的浓度为15~25%;And/or, in the step (1), the concentration of the ammonium salt solution or ammonia water is 15 to 25%;
    和/或,所述步骤(1)中,所述铵盐选自氯化铵、硫酸铵、碳酸铵中的任意一种;And/or, in the step (1), the ammonium salt is selected from any one of ammonium chloride, ammonium sulfate, and ammonium carbonate;
    和/或,所述步骤(1)中,加入正硅酸乙酯后,在保护气体氛围下搅拌反应1~2h,直至出现白色的胶体二氧化硅球;And/or, in the step (1), after adding ethyl orthosilicate, the reaction is stirred for 1 to 2 hours under a protective gas atmosphere until white colloidal silica balls appear;
    和/或,所述步骤(1)在常温下进行。And/or, the step (1) is performed at normal temperature.
  5. 根据权利要求3所述的聚合纳滤膜,其特征在于:所述步骤(2)中,采用无水乙醇清洗二氧化硅球,清洗次数不低于三次;The polymeric nanofiltration membrane according to claim 3, characterized in that: in the step (2), absolute ethanol is used to clean the silica balls, and the number of cleaning times is no less than three times;
    和/或,所述步骤(2)中,真空干燥温度为65~75℃;And/or, in the step (2), the vacuum drying temperature is 65-75°C;
    和/或,所述步骤(2)中,真空干燥时间为20~28h;And/or, in the step (2), the vacuum drying time is 20 to 28 hours;
    和/或,所述步骤(3)中,乙醇/水溶液中乙醇、水的体积比为6.5~7.5:2.5~3.5;And/or, in the step (3), the volume ratio of ethanol and water in the ethanol/water solution is 6.5~7.5:2.5~3.5;
    和/或,所述步骤(3)中,超声分散时间为25~35min;And/or, in the step (3), the ultrasonic dispersion time is 25 to 35 minutes;
    和/或,所述步骤(3)、(4)中,二氧化硅模板、间苯二酚的质量比为1:0.25~0.35,甲醇溶液、正硅酸乙酯、乙二胺的体积比为0.35~0.60:0.2~0.5:0.5~0.7;And/or, in the steps (3) and (4), the mass ratio of silica template and resorcinol is 1:0.25~0.35, and the volume ratio of methanol solution, ethyl orthosilicate and ethylenediamine It is 0.35~0.60:0.2~0.5:0.5~0.7;
    和/或,所述步骤(4)中,搅拌反应温度为25~35℃;And/or, in the step (4), the stirring reaction temperature is 25-35°C;
    和/或,所述步骤(4)中,搅拌反应时间为0.5~1h;And/or, in the step (4), the stirring reaction time is 0.5 to 1 h;
    和/或,所述步骤(4)中,采用水、乙醇依次洗涤、离心,洗涤、离心至少三次;And/or, in the step (4), use water and ethanol to wash and centrifuge in sequence, wash and centrifuge at least three times;
    和/或,所述步骤(4)中,干燥温度为75~85℃;And/or, in the step (4), the drying temperature is 75-85°C;
    和/或,所述步骤(4)中,干燥时间为10~15h。And/or, in the step (4), the drying time is 10 to 15 hours.
  6. 根据权利要求3所述的聚合纳滤膜,其特征在于:所述步骤(5)中,加热碳化温度为 780~820℃;The polymeric nanofiltration membrane according to claim 3, characterized in that: in the step (5), the heating and carbonization temperature is 780~820℃;
    和/或,所述步骤(5)中,采用程序升温进行加热,加热速率为2.5~3.5℃/min;And/or, in the step (5), heating is performed using programmed temperature rise, and the heating rate is 2.5-3.5°C/min;
    和/或,所述步骤(5)中,加热碳化时间为7~9h;And/or, in the step (5), the heating and carbonization time is 7 to 9 hours;
    和/或,所述步骤(6)中,所述HF水溶液的浓度为9~11%。And/or, in the step (6), the concentration of the HF aqueous solution is 9-11%.
  7. 一种根据权利要求1~6任一项所述的聚合纳滤膜的制备工艺,其特征在于,包括如下步骤:A preparation process for the polymeric nanofiltration membrane according to any one of claims 1 to 6, characterized in that it includes the following steps:
    将聚醚砜、聚乙烯吡咯烷酮、所述氮掺杂空心多孔碳球加入溶剂中,超声搅拌,获得均匀的悬浮液;将所述悬浮液依次进行烘烤、超声处理,获得均匀且无气泡的悬浮液;Polyethersulfone, polyvinylpyrrolidone, and the nitrogen-doped hollow porous carbon spheres are added to the solvent and stirred ultrasonically to obtain a uniform suspension; the suspension is sequentially baked and ultrasonic treated to obtain a uniform and bubble-free suspension. suspension;
    将所述均匀且无气泡的悬浮液倒在玻璃板上,浇铸成薄膜,随后立即将薄膜浸泡于蒸馏水中凝固浴,待薄膜固化后,将薄膜脱离玻璃板,干燥并储存在纸页之间,完成所述的聚合纳滤膜的制备。The uniform and bubble-free suspension is poured onto a glass plate and cast into a film. The film is then immediately immersed in a coagulation bath of distilled water. After the film solidifies, the film is separated from the glass plate, dried and stored between sheets of paper. , complete the preparation of the polymeric nanofiltration membrane.
  8. 根据权利要求7所述的制备工艺,其特征在于:所述溶剂选自N-甲基吡咯烷酮、N,N-二甲基甲酰胺、N,N-二甲基乙酰胺和二甲基亚砜中的任意一种;The preparation process according to claim 7, characterized in that: the solvent is selected from the group consisting of N-methylpyrrolidone, N,N-dimethylformamide, N,N-dimethylacetamide and dimethyl sulfoxide any of;
    和/或,所述聚醚砜、聚乙烯吡咯烷酮、氮掺杂空心多孔碳球在所述悬浮液中的质量百分比浓度为18~25wt%、0.5~2wt%、0~0.5wt%;And/or, the mass percentage concentration of the polyethersulfone, polyvinylpyrrolidone, and nitrogen-doped hollow porous carbon spheres in the suspension is 18 to 25 wt%, 0.5 to 2 wt%, or 0 to 0.5 wt%;
    和/或,超声搅拌获得所述悬浮液时,超声强度为12~24W/m2,超声时间为30~40min,搅拌速度为125~175rad/min;And/or, when the suspension is obtained by ultrasonic stirring, the ultrasonic intensity is 12-24W/m 2 , the ultrasonic time is 30-40min, and the stirring speed is 125-175rad/min;
    和/或,烘烤温度为45~55℃,烘烤时间为1.5~2.5h;And/or, the baking temperature is 45~55℃, and the baking time is 1.5~2.5h;
    和/或,烘烤后,超声强度为20~25W/m2,超声时间为15~20min。And/or, after baking, the ultrasonic intensity is 20-25W/m 2 and the ultrasonic time is 15-20 minutes.
  9. 根据权利要求7所述的制备工艺,其特征在于:所述薄膜的厚度为140~160μm。The preparation process according to claim 7, characterized in that: the thickness of the film is 140-160 μm.
  10. 根据权利要求1~6任一项所述的聚合纳滤膜和/或根据权利要求7~9任一项所述的方法制备得到的聚合纳滤膜在工业废水处理中的应用。 Application of the polymeric nanofiltration membrane according to any one of claims 1 to 6 and/or the polymeric nanofiltration membrane prepared according to the method according to any one of claims 7 to 9 in industrial wastewater treatment.
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