WO2024016466A1 - Processing method and processing system for magnetic particles in positive electrode material sintering workshop - Google Patents

Processing method and processing system for magnetic particles in positive electrode material sintering workshop Download PDF

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Publication number
WO2024016466A1
WO2024016466A1 PCT/CN2022/120619 CN2022120619W WO2024016466A1 WO 2024016466 A1 WO2024016466 A1 WO 2024016466A1 CN 2022120619 W CN2022120619 W CN 2022120619W WO 2024016466 A1 WO2024016466 A1 WO 2024016466A1
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workshop
concentration
magnetic particles
humidity
preset
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PCT/CN2022/120619
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French (fr)
Chinese (zh)
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梁志豪
陈雷
李长东
徐翔
张宴席
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广东邦普循环科技有限公司
湖南邦普循环科技有限公司
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Publication of WO2024016466A1 publication Critical patent/WO2024016466A1/en

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00—Magnetic separation
    • B03C1/02—Magnetic separation acting directly on the substance being separated
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/26—Drying gases or vapours
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00—Magnetic separation
    • B03C1/02—Magnetic separation acting directly on the substance being separated
    • B03C1/035—Open gradient magnetic separators, i.e. separators in which the gap is unobstructed, characterised by the configuration of the gap
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00—Magnetic separation
    • B03C1/02—Magnetic separation acting directly on the substance being separated
    • B03C1/28—Magnetic plugs and dipsticks
    • B03C1/286—Magnetic plugs and dipsticks disposed at the inner circumference of a recipient, e.g. magnetic drain bolt
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00—Magnetic separation
    • B03C1/02—Magnetic separation acting directly on the substance being separated
    • B03C1/30—Combinations with other devices, not otherwise provided for
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D2257/00—Components to be removed
    • B01D2257/80—Water
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C2201/00—Details of magnetic or electrostatic separation
    • B03C2201/20—Magnetic separation of bulk or dry particles in mixtures
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C2201/00—Details of magnetic or electrostatic separation
    • B03C2201/32—Checking the quality of the result or the well-functioning of the device

Definitions

  • the invention relates to the technical field of lithium battery materials, and in particular to a method and system for processing magnetic particles in a sintering workshop of positive electrode materials.
  • Magnetic particles are a common impurity in lithium battery cathode materials.
  • the elemental iron in them can easily cause battery self-discharge, battery overcharging and other problems, and even cause battery short circuit.
  • magnetic particles are mainly brought in through raw materials during the preparation of cathode materials, brought in after the wear and tear of metal equipment, and leaked into the production environment during the production process.
  • magnetic particles suspended in the workshop production environment may enter In the finished cathode material, the magnetic particles in the finished product exceed the standard, thus affecting product quality. Therefore, before making battery-grade cathode materials, the workshop environment needs to be demagnetized.
  • the present invention provides a method and a processing system for processing magnetic particles in a cathode material sintering workshop, so as to solve the technical problem of poor magnetic particle removal effect in existing dust control methods in the workshop. Specifically, by controlling the air humidity in the workshop and co-processing the magnetic particles, the demagnetization effect of the sintering environment in the workshop is improved and the product quality is improved.
  • the present invention provides a method for processing magnetic particles in a cathode material sintering workshop, including:
  • the demagnetization device in the workshop is controlled to start, and after running for a preset time, the demagnetization device is controlled to stop running. ;
  • the dehumidification device in the workshop is controlled to start until the current air humidity is less than the humidity standard value and the current concentration of magnetic particles is less than the concentration standard value, and the dehumidification device is controlled to stop operating; wherein, The humidity standard value is less than the first humidity threshold, and the concentration standard value is less than the concentration upper limit threshold.
  • the dehumidification equipment is controlled to start until the current air humidity is less than the humidity standard value , controlling the dehumidification equipment to stop running; wherein the second humidity threshold is greater than the first humidity threshold.
  • the degaussing equipment is controlled to start until the current magnetic particle concentration is less than the concentration
  • the standard value controls the degaussing equipment to stop running; wherein the second humidity threshold is greater than the first humidity threshold.
  • the magnetic particle concentration is obtained in the following way:
  • a collection device to regularly collect magnetic substances in the air in the workshop; identify target magnetic particles in the magnetic substances through a cleanliness analyzer, and detect the number of particles of the target magnetic particles; determine based on the number of particles of the target magnetic particles Magnetic particle concentration in the workshop.
  • the collection device is arranged at the kiln head and/or kiln tail of the kiln in the workshop.
  • the alarm hardware of the control workshop issues an early warning signal.
  • the present invention also provides a processing system for magnetic particles in a cathode material sintering workshop, including a processing device, a monitoring device and a control device respectively communicatively connected to the processing device; wherein the monitoring device is used to continuously Obtain environmental data in the workshop, including air humidity and magnetic particle concentration;
  • the processing device is configured to: receive the air humidity and magnetic particle concentration sent by the monitoring device in real time, determine whether the air humidity is greater than or equal to a preset first humidity threshold, and whether the magnetic particle concentration is greater than or equal to the preset value.
  • concentration upper limit threshold The concentration upper limit threshold
  • a dehumidification control command is sent to the control device so that the control device controls the start of the dehumidification equipment in the workshop until the current air humidity is less than the humidity standard value and the current magnetic particles If the concentration is less than the concentration standard value, the dehumidification equipment is controlled to stop operating; wherein the humidity standard value is less than the first humidity threshold, and the concentration standard value is less than the concentration upper limit threshold.
  • the monitoring device includes a magnetic particle monitoring unit, which is composed of a collection device and a cleanliness analyzer, wherein the collection device is used to regularly collect magnetic substances in the air in the workshop;
  • the cleanliness analyzer is used to identify target magnetic particles in the magnetic material and detect the number of particles of the target magnetic particles, so as to determine the concentration of magnetic particles in the workshop based on the number of particles of the target magnetic particles.
  • the present invention provides a computer device, including one or more processors; a memory coupled to the processor for storing one or more programs; when the one or more programs are One or more processors execute, so that the one or more processors implement the method for processing magnetic particles in the cathode material sintering workshop as described in the first aspect.
  • the present invention at least has the following beneficial effects:
  • the present invention simultaneously monitors the air humidity and magnetic particle concentration in the cathode material sintering workshop, and when both exceed the threshold, first performs a short-term demagnetization process, and then performs a dehumidification process after the demagnetization process, so that the magnetic particle concentration is within After the initial effect of short-term demagnetization, the humidity further decreases with the treatment, so that both of them reach the standard value range.
  • the above method of the present invention can effectively reduce the running time of the demagnetization equipment. , save energy consumption, and can improve the demagnetization effect of the workshop, thereby improving product quality.
  • Figure 1 is a schematic flow chart of a method for processing magnetic particles in a cathode material sintering workshop provided by an embodiment of the present invention
  • FIG. 2 is a schematic structural diagram of the degaussing part of the degaussing device provided by the embodiment of the present invention.
  • one embodiment of the present invention provides a method for processing magnetic particles in the cathode material sintering workshop, including the following steps S1 to S3 .
  • S1 Continuously acquire environmental data in the workshop, including air humidity and magnetic particle concentration.
  • the humidity standard value is less than the first humidity threshold, and the concentration standard value is less than the concentration upper limit threshold.
  • the independent demagnetization time used when the concentration standard value is stopped is a value smaller than the independent demagnetization time, so as to reduce the operation time of the demagnetization equipment. The effect of saving energy consumption.
  • the dehumidification equipment if the current air humidity is greater than or equal to the preset second humidity threshold and the current magnetic particle concentration is less than the preset concentration upper limit threshold, the dehumidification equipment is controlled to start until the current air humidity is less than the humidity standard value, the dehumidification equipment is controlled Stop running; if the current air humidity is less than the preset second humidity threshold and the current magnetic particle concentration is greater than or equal to the preset concentration upper limit threshold, then control the degaussing equipment to start until the current magnetic particle concentration is less than the concentration standard value, control the The degaussing equipment has stopped operating.
  • the second humidity threshold is greater than the first humidity threshold.
  • the first humidity threshold of air humidity is 60%
  • the second humidity threshold is 66%
  • the humidity standard value is 58%
  • the concentration upper limit threshold of magnetic particles is set to 40pcs/kg
  • the concentration standard value is 30pcs/kg.
  • the running time of the degaussing equipment is 10 minutes.
  • the concentration standard value is determined according to the lithium battery quality management standards.
  • the demagnetization device needs to run for at least 35 minutes to reduce the concentration of magnetic particles to 30pcs/kg; if only the demagnetization device is run, it needs to run for at least 50 minutes to reduce the concentration of magnetic particles to 30pcs/kg; and if only the demagnetization device is run, the concentration of magnetic particles can be reduced to 30pcs/kg.
  • the embodiment of the present invention can effectively reduce the dehumidification by cooperatively controlling the humidity and magnetic particles.
  • the running time of the magnetic device is improved to improve the demagnetization efficiency.
  • a collection device can be used to regularly collect magnetic materials in the air in the workshop, and then the cleanliness analyzer can be used to identify the target magnetic particles in the collected magnetic materials and detect the number of particles of the target magnetic particles. , and finally determine the concentration of magnetic particles in the workshop based on the number of target magnetic particles.
  • the collection device is arranged at the kiln head and/or kiln end of the kiln in the cathode material sintering workshop, and specifically includes a fan, air duct and electromagnetic adsorption equipment.
  • the fan is used to extract the ambient air in the workshop within the set monitoring period
  • the air duct and electromagnetic adsorption equipment are used to absorb the magnetic substances in the extracted air, and drop the adsorbed magnetic substances into the cleanliness analyzer tray. So that the cleanliness analyzer can detect it and obtain accurate magnetic particle concentration information.
  • the monitoring period of magnetic particle concentration can be set to 4 hours.
  • the air humidity can be obtained through the humidity sensor installed in the workshop.
  • the alarm hardware in the workshop can also be controlled to issue an early warning signal so that workshop staff can promptly detect excessive humidity or magnetic particle concentration. Excessive conditions.
  • the alarm hardware may be an audible alarm device or a shut-off alarm device.
  • the preferred dehumidification device in this embodiment includes a heating module and a dehumidification fan.
  • the air supply duct of the dehumidification fan is connected to the kiln exhaust equipment in the workshop. When the humidity detection exceeds the standard, dehumidification is started.
  • the fan can deliver hot air to the workshop floor and various areas to quickly dry the workshop environment.
  • Degaussing equipment includes exhaust dust removal equipment, portable degaussing equipment, fixed degaussing equipment and mobile degaussing equipment.
  • fixed demagnetization equipment is installed in every corner of the workshop, and mobile demagnetization equipment can be configured as an automatic demagnetization sweeper to clean and demagnetize the workshop floor.
  • the portable demagnetization equipment is installed at the soft connections and breathing caps of each equipment in the workshop, and includes a demagnetization part.
  • the demagnetization part is composed of several bent pipes connected in series, and a demagnetizing cavity 200 is provided at the corner of any bent pipe.
  • the demagnetizing cavity 200 is provided with an electromagnetic plate 100 .
  • the demagnetization part is usually arranged on the air duct of the demagnetization device, so that the flow chamber 300 of the demagnetization part is connected with the air duct. After the demagnetization gas enters the flow chamber 300 from the inlet of the demagnetization part in direction A, it changes the flow direction at the position of the demagnetization chamber 200 and flows out of the demagnetization chamber 200 in direction B, thereby quickly reducing the concentration of large magnetic particles in the workshop environment. The particles in the gas to be demagnetized collide with the electromagnetic plate 100 due to inertia, thereby enhancing the removal effect.
  • the depth H of the demagnetization cavity 200 is usually 12-16 cm, preferably 15 cm, which has a good demagnetization effect.
  • the A direction, the B direction and the C direction are parallel, and the B direction is opposite to the A direction, and the B direction is in the same direction as the airflow direction C at the outlet position.
  • the A direction, the B direction, and the C direction may not be parallel to each other, and the inlet airflow direction and the outlet airflow direction may not be in the same direction.
  • the obtained workshop environment data needs to be stored in a storage server for subsequent data integration and analysis.
  • the environmental data in the workshop obtained in S1 also includes temperature and dust content.
  • the temperature is detected in real time by a temperature sensor.
  • the temperature control device is started to reduce the workshop temperature to ensure workshop production safety.
  • a temperature detection probe can be set up every 1 meter at the roller kiln in the workshop; for areas where temperature needs to be collected in zones (such as a 34M kiln), it can be divided into three zones: heating area, heat preservation area and cooling area. And set up a temperature detection probe in each partition. For the temperature data collected by the temperature detection probe in each partition, the average value can be used as the final temperature data of the area.
  • the temperature threshold can be set to 30°C, and the length ratio of the three divided partitions can be set to 7:7:2.
  • the temperature control device includes a fresh air system with a high-density filter element, a refrigeration unit, and a second exhaust device installed on the side of the kiln.
  • the obtained temperature is higher than the temperature threshold, cold air is continuously input to the workshop and various equipment through the refrigeration unit, and at the same time, the kiln overflow waste heat is extracted through the second exhaust device to achieve the purpose of reducing the workshop temperature.
  • the dust content can be detected in real time through the dust monitor.
  • the dust monitor is set at the soft connections and non-fixed closures of all equipment in the workshop.
  • the alarm hardware of the workshop is controlled. Send out an early warning signal and control the start of the dust removal device to ensure that the current dust content in the workshop is below the dust standard value.
  • the dust standard value can be set to 0.5 mg/m 3 .
  • an air shower room can also be set up at the entrance of the workshop so that static electricity removal and air shower dust removal and demagnetization can be performed when entering the workshop.
  • the above embodiments of the present invention can realize automated regulation of environmental indicators in the cathode material sintering process and improve the quality of produced products.
  • an embodiment of the present invention also provides a processing system for magnetic particles in a cathode material sintering workshop, which specifically includes a processing device, a monitoring device and a control device respectively connected in communication with the processing device.
  • the monitoring device is used to continuously obtain environmental data in the workshop, where the environmental data includes air humidity and magnetic particle concentration.
  • the processing device is configured to receive the air humidity and magnetic particle concentration sent by the monitoring device in real time, and determine whether the air humidity is greater than or equal to the preset first humidity threshold, and whether the magnetic particle concentration is greater than or equal to the preset concentration upper limit threshold; if both Yes, send the demagnetization control command to the control device, so that the control device controls the start of the demagnetization equipment in the workshop until the preset time has elapsed, and then controls the demagnetization equipment to stop running; when the demagnetization device stops running, send the dehumidification control Instructions are sent to the control device so that the control device controls the dehumidification equipment in the workshop to start until the current air humidity is less than the humidity standard value and the current magnetic particle concentration is less than the concentration standard value, and the dehumidification equipment is controlled to stop running.
  • the humidity standard value is less than the first humidity threshold, and the concentration standard value is less than the concentration upper limit threshold.
  • the present invention provides a computer device, including one or more processors and a memory.
  • the memory is coupled to the processor and is used to store one or more programs.
  • the program is processed by the one or more processors. Execution causes the computer device to execute the method for processing magnetic particles in the cathode material sintering workshop described in the first aspect.
  • the processes in the methods of the above embodiments can be completed by instructing relevant hardware through computer programs.
  • the programs can be stored in computer-monitorable storage media. When the programs are executed, When doing so, it may include the processes of the above method embodiments.
  • the storage medium can be a magnetic disk, an optical disk, a read-only memory (Read-Only Memory, ROM) or a random access memory (Random Access Memory, RAM), etc.

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Abstract

Disclosed in the present invention are a processing method and processing apparatus for magnetic particles in a positive electrode material sintering workshop. The processing method comprises: continuously acquiring environmental data in a workshop, wherein the environmental data comprises air humidity and magnetic particle concentration; if the current air humidity is greater than or equal to a preset first humidity threshold value and the current magnetic particle concentration is greater than or equal to a preset concentration upper-limit threshold value, controlling a demagnetization apparatus in the workshop to start, and controlling the demagnetization apparatus to stop running after same has run for a preset period of time; and when the demagnetization apparatus stops running, controlling the starting of a dehumidification apparatus in the workshop until the current air humidity is less than a humidity standard value and the current magnetic particle concentration is less than a concentration standard value, and then controlling the dehumidification apparatus to stop running. By means of controlling the cooperative processing of air humidity and magnetic particles in a workshop, the method can effectively improve the demagnetization effect of the sintering environment of the workshop, and thus improve the product quality.

Description

正极材料烧结车间内磁性颗粒物的处理方法及处理系统Method and system for processing magnetic particles in the cathode material sintering workshop 技术领域Technical field
本发明涉及锂电池材料技术领域，特别涉及一种正极材料烧结车间内磁性颗粒物的处理方法及处理系统。The invention relates to the technical field of lithium battery materials, and in particular to a method and system for processing magnetic particles in a sintering workshop of positive electrode materials.
背景技术Background technique
金属磁性颗粒物(下称磁性颗粒物)是锂电池正极材料的一种常见杂质，其中的单质铁往往易引起电池自放电、电池过充等问题，甚至引发电池短路。通常情况下，磁性颗粒物主要在正极材料制备过程中通过原料带入、金属设备磨损后带入，并在生产过程中泄露至生产环境，此时，悬浮在车间生产环境中的磁性颗粒物可能会进入成品正极材料内，导致成品磁性颗粒物超标，进而影响产品质量。因此，在做成电池级正极材料前，需要对车间环境进行除磁处理。Metallic magnetic particles (hereinafter referred to as magnetic particles) are a common impurity in lithium battery cathode materials. The elemental iron in them can easily cause battery self-discharge, battery overcharging and other problems, and even cause battery short circuit. Normally, magnetic particles are mainly brought in through raw materials during the preparation of cathode materials, brought in after the wear and tear of metal equipment, and leaked into the production environment during the production process. At this time, magnetic particles suspended in the workshop production environment may enter In the finished cathode material, the magnetic particles in the finished product exceed the standard, thus affecting product quality. Therefore, before making battery-grade cathode materials, the workshop environment needs to be demagnetized.
然而，普通车间一般仅需控制粉尘，其主要以滤网除尘的方式控制环境中的粉尘含量，滤网的过滤标准为G4，孔径为10微米。但对于正极材料烧结车间而言，悬浮粉尘中的磁性颗粒物粒度通常小于10微米，这使得大部分磁性颗粒物易随着循环风回到车间，而无法被滤网过滤清除。However, ordinary workshops generally only need to control dust, and they mainly use filter dust removal to control the dust content in the environment. The filtration standard of the filter is G4 and the pore size is 10 microns. However, for cathode material sintering workshops, the size of magnetic particles in suspended dust is usually less than 10 microns, which makes most of the magnetic particles easy to return to the workshop with the circulating air and cannot be filtered and removed by the filter.
发明内容Contents of the invention
本发明提供一种正极材料烧结车间内磁性颗粒物的处理方法及处理系统，以解决现有车间内粉尘控制方法存在的磁性颗粒物清除效果不佳的技术问题。具体通过控制车间内空气湿度与磁性颗粒物协同处理，以提升车间烧结环境的除磁效果，提高产品质量。The present invention provides a method and a processing system for processing magnetic particles in a cathode material sintering workshop, so as to solve the technical problem of poor magnetic particle removal effect in existing dust control methods in the workshop. Specifically, by controlling the air humidity in the workshop and co-processing the magnetic particles, the demagnetization effect of the sintering environment in the workshop is improved and the product quality is improved.
为了解决上述技术问题，第一方面，本发明提供了一种正极材料烧结车间内磁性颗粒物的处理方法，包括：In order to solve the above technical problems, in the first aspect, the present invention provides a method for processing magnetic particles in a cathode material sintering workshop, including:
持续获取车间内的环境数据，所述环境数据包括空气湿度和磁性颗粒物浓度；Continuously acquire environmental data in the workshop, including air humidity and magnetic particle concentration;
若当前空气湿度大于等于预设的第一湿度阈值、且当前磁性颗粒物浓度大于等于预设的浓度上限阈值，控制车间内除磁装置启动，运行预设时间后，控制所述除磁装置停止运行；If the current air humidity is greater than or equal to the preset first humidity threshold, and the current magnetic particle concentration is greater than or equal to the preset concentration upper limit threshold, the demagnetization device in the workshop is controlled to start, and after running for a preset time, the demagnetization device is controlled to stop running. ;
当所述除磁装置停止运行后，控制车间内除湿装置启动，直至当前所述空气湿度小于湿度标准值、且当前所述磁性颗粒物浓度小于浓度标准值，控制所述除湿装置停止运行；其中，所述湿度标准值小于所述第一湿度阈值，所述浓 度标准值小于所述浓度上限阈值。When the demagnetization device stops operating, the dehumidification device in the workshop is controlled to start until the current air humidity is less than the humidity standard value and the current concentration of magnetic particles is less than the concentration standard value, and the dehumidification device is controlled to stop operating; wherein, The humidity standard value is less than the first humidity threshold, and the concentration standard value is less than the concentration upper limit threshold.
作为进一步改进，若当前空气湿度大于等于预设的第二湿度阈值、且当前磁性颗粒物浓度小于预设的浓度上限阈值，控制所述除湿设备启动，直至当前所述空气湿度小于所述湿度标准值，控制所述除湿设备停止运行；其中，所述第二湿度阈值大于所述第一湿度阈值。As a further improvement, if the current air humidity is greater than or equal to the preset second humidity threshold and the current magnetic particle concentration is less than the preset upper concentration threshold, the dehumidification equipment is controlled to start until the current air humidity is less than the humidity standard value , controlling the dehumidification equipment to stop running; wherein the second humidity threshold is greater than the first humidity threshold.
作为进一步改进，若当前空气湿度小于预设的第二湿度阈值、且当前磁性颗粒物浓度大于等于预设的浓度上限阈值，控制所述除磁设备启动，直至当前所述磁性颗粒物浓度小于所述浓度标准值，控制所述除磁设备停止运行；其中，所述第二湿度阈值大于所述第一湿度阈值。As a further improvement, if the current air humidity is less than the preset second humidity threshold and the current magnetic particle concentration is greater than or equal to the preset upper concentration threshold, the degaussing equipment is controlled to start until the current magnetic particle concentration is less than the concentration The standard value controls the degaussing equipment to stop running; wherein the second humidity threshold is greater than the first humidity threshold.
作为进一步改进，所述磁性颗粒物浓度通过下述方式获取：As a further improvement, the magnetic particle concentration is obtained in the following way:
利用收集装置定期收集车间内空气中的磁性物质；通过清洁度分析仪识别所述磁性物质中的目标磁性颗粒物，并检测所述目标磁性颗粒物的颗粒数；根据所述目标磁性颗粒物的颗粒数确定车间内的磁性颗粒物浓度。Utilize a collection device to regularly collect magnetic substances in the air in the workshop; identify target magnetic particles in the magnetic substances through a cleanliness analyzer, and detect the number of particles of the target magnetic particles; determine based on the number of particles of the target magnetic particles Magnetic particle concentration in the workshop.
作为进一步改进，所述收集装置被设置于所述车间内窑炉的窑头和/或窑尾处。As a further improvement, the collection device is arranged at the kiln head and/or kiln tail of the kiln in the workshop.
作为进一步改进，当所述空气湿度大于等于预设的第一湿度阈值，或所述磁性颗粒物浓度大于等于预设的浓度上限阈值时，控制车间的报警硬件发出预警信号。As a further improvement, when the air humidity is greater than or equal to the preset first humidity threshold, or the concentration of magnetic particles is greater than or equal to the preset concentration upper limit threshold, the alarm hardware of the control workshop issues an early warning signal.
第二方面，本发明还提供一种正极材料烧结车间内磁性颗粒物的处理系统，包括处理装置，以及分别与所述处理装置通信连接的监测装置和控制装置；其中，所述监测装置用于持续获取车间内的环境数据，所述环境数据包括空气湿度和磁性颗粒物浓度；In a second aspect, the present invention also provides a processing system for magnetic particles in a cathode material sintering workshop, including a processing device, a monitoring device and a control device respectively communicatively connected to the processing device; wherein the monitoring device is used to continuously Obtain environmental data in the workshop, including air humidity and magnetic particle concentration;
所述处理装置被配置为：实时接收所述监测装置发送的空气湿度和磁性颗粒物浓度，判断所述空气湿度是否大于等于预设的第一湿度阈值，以及所述磁性颗粒物浓度是否大于等于预设的浓度上限阈值；The processing device is configured to: receive the air humidity and magnetic particle concentration sent by the monitoring device in real time, determine whether the air humidity is greater than or equal to a preset first humidity threshold, and whether the magnetic particle concentration is greater than or equal to the preset value. The concentration upper limit threshold;
若均是，发送除磁控制指令至所述控制装置，以使所述控制装置控制车间内除磁设备启动，直至运行预设时间后，控制所述除磁设备停止运行；If both are yes, send a degaussing control command to the control device so that the control device controls the degaussing equipment in the workshop to start until it runs for a preset time, and then controls the degaussing equipment to stop running;
当所述除磁装置停止运行后，发送除湿控制指令至所述控制装置，以使所述控制装置控制车间内除湿设备启动，直至当前所述空气湿度小于湿度标准值、且当前所述磁性颗粒物浓度小于浓度标准值，控制所述除湿设备停止运行；其中，所述湿度标准值小于所述第一湿度阈值，所述浓度标准值小于所述浓度上限阈值。When the demagnetization device stops operating, a dehumidification control command is sent to the control device so that the control device controls the start of the dehumidification equipment in the workshop until the current air humidity is less than the humidity standard value and the current magnetic particles If the concentration is less than the concentration standard value, the dehumidification equipment is controlled to stop operating; wherein the humidity standard value is less than the first humidity threshold, and the concentration standard value is less than the concentration upper limit threshold.
作为进一步改进，所述监测装置包括磁性颗粒物监测单元，所述磁性颗粒物监测单元由收集装置和清洁度分析仪组成，其中，所述收集装置用于定期收 集车间内空气中的磁性物质；所述清洁度分析仪用于识别所述磁性物质中的目标磁性颗粒物，并检测所述目标磁性颗粒物的颗粒数，以根据所述目标磁性颗粒物的颗粒数确定车间内的磁性颗粒物浓度。As a further improvement, the monitoring device includes a magnetic particle monitoring unit, which is composed of a collection device and a cleanliness analyzer, wherein the collection device is used to regularly collect magnetic substances in the air in the workshop; The cleanliness analyzer is used to identify target magnetic particles in the magnetic material and detect the number of particles of the target magnetic particles, so as to determine the concentration of magnetic particles in the workshop based on the number of particles of the target magnetic particles.
第三方面，本发明提供一种计算机设备，包括一个或多个处理器；存储器，与所述处理器耦接，用于存储一个或多个程序；当所述一个或多个程序被所述一个或多个处理器执行，使得所述一个或多个处理器实现如第一方面所述的正极材料烧结车间内磁性颗粒物的处理方法。In a third aspect, the present invention provides a computer device, including one or more processors; a memory coupled to the processor for storing one or more programs; when the one or more programs are One or more processors execute, so that the one or more processors implement the method for processing magnetic particles in the cathode material sintering workshop as described in the first aspect.
相较于现有技术，本发明至少具有的有益效果在于：Compared with the prior art, the present invention at least has the following beneficial effects:
本发明通过同时监测正极材料烧结车间内的空气湿度及磁性颗粒物浓度，并在二者均超出阈值时先进行短时除磁处理，再在除磁处理后进行除湿处理，以使磁性颗粒物浓度在短时除磁的初效处理后，随着湿度处理再进一步下降，从而使得二者均达到标准值范围，相比直接进行除磁处理，本发明上述方法既能够有效降低除磁设备的运行时间，节约能耗，又能提升车间除磁效果，进而提高产品质量。The present invention simultaneously monitors the air humidity and magnetic particle concentration in the cathode material sintering workshop, and when both exceed the threshold, first performs a short-term demagnetization process, and then performs a dehumidification process after the demagnetization process, so that the magnetic particle concentration is within After the initial effect of short-term demagnetization, the humidity further decreases with the treatment, so that both of them reach the standard value range. Compared with direct demagnetization, the above method of the present invention can effectively reduce the running time of the demagnetization equipment. , save energy consumption, and can improve the demagnetization effect of the workshop, thereby improving product quality.
附图说明Description of drawings
为了更清楚地说明本发明的技术方案，下面将对实施方式中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施方式，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。In order to explain the technical solution of the present invention more clearly, the drawings needed to be used in the implementation will be briefly introduced below. Obviously, the drawings in the following description are only some implementations of the present invention. For ordinary people in the art, For technical personnel, other drawings can also be obtained based on these drawings without exerting creative work.
图1是本发明实施例提供的正极材料烧结车间内磁性颗粒物的处理方法的流程示意图；Figure 1 is a schematic flow chart of a method for processing magnetic particles in a cathode material sintering workshop provided by an embodiment of the present invention;
图2是本发明实施例提供的除磁装置的除磁部结构示意图。FIG. 2 is a schematic structural diagram of the degaussing part of the degaussing device provided by the embodiment of the present invention.
具体实施方式Detailed ways
本部分将详细描述本发明的具体实施例，本发明之较佳实施例在附图中示出，附图的作用在于用图形补充说明书文字部分的描述，使人能够直观地、形象地理解本发明的每个技术特征和整体技术方案，但其不能理解为对本发明保护范围的限制。This section will describe the specific embodiments of the present invention in detail. The preferred embodiments of the present invention are shown in the accompanying drawings. The function of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand the present invention. Each technical feature and overall technical solution of the invention shall not be construed as limiting the scope of protection of the invention.
考虑现有的车间粉尘控制方法并无法应用到正极材料烧结车间内金属磁性颗粒物的处理中，本发明一个实施例提供一种正极材料烧结车间内磁性颗粒物的处理方法，包括下述步骤S1至S3。Considering that existing workshop dust control methods cannot be applied to the treatment of metal magnetic particles in the cathode material sintering workshop, one embodiment of the present invention provides a method for processing magnetic particles in the cathode material sintering workshop, including the following steps S1 to S3 .
S1：持续获取车间内的环境数据，所述环境数据包括空气湿度和磁性颗粒物浓度。S1: Continuously acquire environmental data in the workshop, including air humidity and magnetic particle concentration.
S2：若当前空气湿度大于等于预设的第一湿度阈值、且当前磁性颗粒物浓度大于等于预设的浓度上限阈值，控制车间内除磁装置启动，运行预设时间后， 控制除磁装置停止运行。S2: If the current air humidity is greater than or equal to the preset first humidity threshold, and the current magnetic particle concentration is greater than or equal to the preset concentration upper limit threshold, control the demagnetization device in the workshop to start, and after running for the preset time, control the demagnetization device to stop running. .
S3：当除磁装置停止运行后，控制车间内除湿装置启动，直至当前空气湿度小于湿度标准值、且当前磁性颗粒物浓度小于浓度标准值，控制除湿装置停止运行。S3: When the demagnetization device stops running, control the dehumidification device in the workshop to start until the current air humidity is less than the humidity standard value and the current concentration of magnetic particles is less than the concentration standard value, and the dehumidification device is controlled to stop running.
其中，所述湿度标准值小于所述第一湿度阈值，所述浓度标准值小于所述浓度上限阈值。Wherein, the humidity standard value is less than the first humidity threshold, and the concentration standard value is less than the concentration upper limit threshold.
需要说明的是，由于空气湿度与悬浮颗粒物降沉运动之间存在关联关系，故相较于在当前磁性颗粒物浓度大于等于浓度上限阈值时控制除磁装置启动，并使其运行至磁性颗粒物浓度小于浓度标准值停止时所使用的独立除磁时间，本发明实施例所设置的除磁装置运行的预设时间为一个小于所述独立除磁时间的数值，以达到降低除磁设备的运行时间，节约能耗的效果。It should be noted that due to the correlation between air humidity and the settling movement of suspended particles, compared with controlling the startup of the demagnetization device when the current concentration of magnetic particles is greater than or equal to the upper concentration threshold, and operating it until the concentration of magnetic particles is less than The independent demagnetization time used when the concentration standard value is stopped. The preset time for the operation of the demagnetization device set in the embodiment of the present invention is a value smaller than the independent demagnetization time, so as to reduce the operation time of the demagnetization equipment. The effect of saving energy consumption.
在本实施例中，若当前空气湿度大于等于预设的第二湿度阈值、且当前磁性颗粒物浓度小于预设的浓度上限阈值，控制除湿设备启动，直至当前空气湿度小于湿度标准值，控制除湿设备停止运行；若当前空气湿度小于预设的第二湿度阈值、且当前磁性颗粒物浓度大于等于预设的浓度上限阈值，则控制除磁设备启动，直至当前磁性颗粒物浓度小于浓度标准值，控制所述除磁设备停止运行。其中，所述第二湿度阈值大于所述第一湿度阈值。In this embodiment, if the current air humidity is greater than or equal to the preset second humidity threshold and the current magnetic particle concentration is less than the preset concentration upper limit threshold, the dehumidification equipment is controlled to start until the current air humidity is less than the humidity standard value, the dehumidification equipment is controlled Stop running; if the current air humidity is less than the preset second humidity threshold and the current magnetic particle concentration is greater than or equal to the preset concentration upper limit threshold, then control the degaussing equipment to start until the current magnetic particle concentration is less than the concentration standard value, control the The degaussing equipment has stopped operating. Wherein, the second humidity threshold is greater than the first humidity threshold.
优选的，空气湿度的第一湿度阈值为60％，第二湿度阈值为66％，湿度标准值为58％；磁性颗粒物的浓度上限阈值被设置为40pcs/kg，浓度标准值为30pcs/kg，除磁设备运行时间为10分钟。其中，浓度标准值依据锂电池质量管理标准确定。Preferably, the first humidity threshold of air humidity is 60%, the second humidity threshold is 66%, and the humidity standard value is 58%; the concentration upper limit threshold of magnetic particles is set to 40pcs/kg, and the concentration standard value is 30pcs/kg. The running time of the degaussing equipment is 10 minutes. Among them, the concentration standard value is determined according to the lithium battery quality management standards.
需要说明的是，基于上述优选值，参考实验数据和经验信息可得，当当前空气湿度大于等于60％、且当前磁性颗粒物浓度大于等于40pcs/kg时，若同时启动除湿装置和除磁装置，所述除磁装置至少需运行35分钟才可使得磁性颗粒物浓度降至30pcs/kg；若仅运行除磁装置，则至少需运行50分钟才可使得磁性颗粒物浓度降至30pcs/kg；而若仅运行除湿装置，由于除湿所需时间较短，当湿度达到标准值时，磁性颗粒物浓度往往还无法下降至标准值，因此，本发明实施例通过对湿度和磁性颗粒物进行协同控制，可有效降低除磁装置的运行时间，提升除磁效率。It should be noted that based on the above preferred values and with reference to experimental data and empirical information, when the current air humidity is greater than or equal to 60% and the current magnetic particle concentration is greater than or equal to 40pcs/kg, if the dehumidification device and the demagnetization device are started at the same time, The demagnetization device needs to run for at least 35 minutes to reduce the concentration of magnetic particles to 30pcs/kg; if only the demagnetization device is run, it needs to run for at least 50 minutes to reduce the concentration of magnetic particles to 30pcs/kg; and if only the demagnetization device is run, the concentration of magnetic particles can be reduced to 30pcs/kg. When the dehumidification device is operated, due to the short time required for dehumidification, when the humidity reaches the standard value, the concentration of magnetic particles often cannot be reduced to the standard value. Therefore, the embodiment of the present invention can effectively reduce the dehumidification by cooperatively controlling the humidity and magnetic particles. The running time of the magnetic device is improved to improve the demagnetization efficiency.
进一步地，对于磁性颗粒物浓度的获取，可利用收集装置定期收集车间内空气中的磁性物质，再通过清洁度分析仪识别所收集的磁性物质中的目标磁性颗粒物，并检测目标磁性颗粒物的颗粒数，最后根据目标磁性颗粒物的颗粒数确定车间内的磁性颗粒物浓度。Furthermore, to obtain the concentration of magnetic particles, a collection device can be used to regularly collect magnetic materials in the air in the workshop, and then the cleanliness analyzer can be used to identify the target magnetic particles in the collected magnetic materials and detect the number of particles of the target magnetic particles. , and finally determine the concentration of magnetic particles in the workshop based on the number of target magnetic particles.
具体地，所述收集装置被设置于正极材料烧结车间内窑炉的窑头和/或窑尾 处，具体包括风机、风管和电磁吸附设备。其中，风机用于在设定的监测周期内抽取车间内环境空气，风管和电磁吸附设备用于吸附所抽取空气中的磁性物质，并将吸附的磁性物质落入清洁度分析仪托盘内，以使清洁度分析仪对其进行检测，从而得到准确磁性颗粒物浓度信息。其中，磁性颗粒物浓度的监测周期可设定为4小时。Specifically, the collection device is arranged at the kiln head and/or kiln end of the kiln in the cathode material sintering workshop, and specifically includes a fan, air duct and electromagnetic adsorption equipment. Among them, the fan is used to extract the ambient air in the workshop within the set monitoring period, and the air duct and electromagnetic adsorption equipment are used to absorb the magnetic substances in the extracted air, and drop the adsorbed magnetic substances into the cleanliness analyzer tray. So that the cleanliness analyzer can detect it and obtain accurate magnetic particle concentration information. Among them, the monitoring period of magnetic particle concentration can be set to 4 hours.
对于空气湿度的获取则可通过设置于车间内的湿度传感器采集得到。The air humidity can be obtained through the humidity sensor installed in the workshop.
在本实施例中，当空气湿度大于等于第一湿度阈值，或磁性颗粒物浓度大于等于浓度上限阈值时，还可控制车间的报警硬件发出预警信号，以便车间工作人员及时发现湿度超标或磁性颗粒物浓度超标情况。所述报警硬件可为声报警装置或关报警装置。In this embodiment, when the air humidity is greater than or equal to the first humidity threshold, or the concentration of magnetic particles is greater than or equal to the upper concentration threshold, the alarm hardware in the workshop can also be controlled to issue an early warning signal so that workshop staff can promptly detect excessive humidity or magnetic particle concentration. Excessive conditions. The alarm hardware may be an audible alarm device or a shut-off alarm device.
对于除磁装置和除湿装置的配置，本实施例优选的除湿装置包括加热模块和除湿风机，所述除湿风机的送风管道与车间内窑炉抽风设备接驳，当湿度检测超标时，启动除湿风机，使其向车间地面及各区域输送热风，快速干燥车间环境。Regarding the configuration of the demagnetization device and the dehumidification device, the preferred dehumidification device in this embodiment includes a heating module and a dehumidification fan. The air supply duct of the dehumidification fan is connected to the kiln exhaust equipment in the workshop. When the humidity detection exceeds the standard, dehumidification is started. The fan can deliver hot air to the workshop floor and various areas to quickly dry the workshop environment.
除磁装置则包括抽风除尘设备、便携式除磁设备、固定式除磁设备和移动除磁设备。其中，固定式除磁设备被设置于车间的各角落处，移动除磁设备可配置为自动除磁清扫车，以对车间地面进行清洁除磁。Degaussing equipment includes exhaust dust removal equipment, portable degaussing equipment, fixed degaussing equipment and mobile degaussing equipment. Among them, fixed demagnetization equipment is installed in every corner of the workshop, and mobile demagnetization equipment can be configured as an automatic demagnetization sweeper to clean and demagnetize the workshop floor.
具体地，便携式除磁设备则设置于车间内各设备的软连接及呼吸帽处，其包括除磁部。Specifically, the portable demagnetization equipment is installed at the soft connections and breathing caps of each equipment in the workshop, and includes a demagnetization part.
如图2所示，除磁部由若干串联的弯管构成，且任意弯管的拐角处设置有除磁腔200，所述除磁腔200设置有电磁板100。除磁部通常设置在除磁装置的风管上，使得除磁部的流动腔300与风管连通。待除磁气体以A方向由除磁部进口进入流动腔300后，于除磁腔200位置改变流动方向，以B方向流出除磁腔200，从而快速降低车间环境中大颗粒磁性物质的浓度。待除磁气体中的颗粒物由于惯性与电磁板100产生碰撞，增强其去除效果。As shown in FIG. 2 , the demagnetization part is composed of several bent pipes connected in series, and a demagnetizing cavity 200 is provided at the corner of any bent pipe. The demagnetizing cavity 200 is provided with an electromagnetic plate 100 . The demagnetization part is usually arranged on the air duct of the demagnetization device, so that the flow chamber 300 of the demagnetization part is connected with the air duct. After the demagnetization gas enters the flow chamber 300 from the inlet of the demagnetization part in direction A, it changes the flow direction at the position of the demagnetization chamber 200 and flows out of the demagnetization chamber 200 in direction B, thereby quickly reducing the concentration of large magnetic particles in the workshop environment. The particles in the gas to be demagnetized collide with the electromagnetic plate 100 due to inertia, thereby enhancing the removal effect.
进一步地，除磁腔200的深度H通常为12-16cm，优选为15cm，其除磁效果佳。Furthermore, the depth H of the demagnetization cavity 200 is usually 12-16 cm, preferably 15 cm, which has a good demagnetization effect.
在一些实施例中，A方向、B方向和C方向平行，且B方向与A方向相反，B方向与出口位置的气流方向C方向同向。但可以理解的是，A方向、B方向、C方向可以为互相不平行的方向指向，且进口气流方向和出口气流方向可以不为同向的方向指向。In some embodiments, the A direction, the B direction and the C direction are parallel, and the B direction is opposite to the A direction, and the B direction is in the same direction as the airflow direction C at the outlet position. However, it can be understood that the A direction, the B direction, and the C direction may not be parallel to each other, and the inlet airflow direction and the outlet airflow direction may not be in the same direction.
需要说明的是，在本实施例中，所获取的车间环境数据需存储至存储服务器中，以便后续进行数据整合和分析工作。It should be noted that in this embodiment, the obtained workshop environment data needs to be stored in a storage server for subsequent data integration and analysis.
在另一个实施例中，S1中所获取的车间内环境数据还包括温度和粉尘含量。In another embodiment, the environmental data in the workshop obtained in S1 also includes temperature and dust content.
其中，温度通过温度传感器实时检测得到，当所获取的温度高于温度阈值时，通过启动温控装置降低车间温度，保障车间生产安全。Among them, the temperature is detected in real time by a temperature sensor. When the obtained temperature is higher than the temperature threshold, the temperature control device is started to reduce the workshop temperature to ensure workshop production safety.
具体地，车间内辊道窑处可每隔1米设置一个温度检测探头；对于需要分区采集温度的区域(如34M窑炉)，则可划分为升温区、保温区和降温区三个分区，并在每个分区内设置温度检测探头，对于各分区的温度检测探头所采集的温度数据，可采用平均值作为该区域的最终温度数据。Specifically, a temperature detection probe can be set up every 1 meter at the roller kiln in the workshop; for areas where temperature needs to be collected in zones (such as a 34M kiln), it can be divided into three zones: heating area, heat preservation area and cooling area. And set up a temperature detection probe in each partition. For the temperature data collected by the temperature detection probe in each partition, the average value can be used as the final temperature data of the area.
优选的，所述温度阈值可设为30℃，所划分的三个分区的长度比例可设为7:7:2。Preferably, the temperature threshold can be set to 30°C, and the length ratio of the three divided partitions can be set to 7:7:2.
在本实施例中，所述温控装置则包括带高密度滤芯的新风系统、制冷机组以及设置于窑炉侧面的第二抽风设备。In this embodiment, the temperature control device includes a fresh air system with a high-density filter element, a refrigeration unit, and a second exhaust device installed on the side of the kiln.
具体地，当所获取的温度高于温度阈值时，通过制冷机组将冷风持续输入至车间以及各个设备，同时通过第二抽风设备抽出窑炉外溢余热，以达到降低车间温度的目的。Specifically, when the obtained temperature is higher than the temperature threshold, cold air is continuously input to the workshop and various equipment through the refrigeration unit, and at the same time, the kiln overflow waste heat is extracted through the second exhaust device to achieve the purpose of reducing the workshop temperature.
粉尘含量则可通过粉尘监测器实时检测得到，粉尘监测器被设置在车间内所有设备的软连接以及非固定封闭处，当实时检测得到的粉尘含量大于等于粉尘标准值时，控制车间的报警硬件发出预警信号，同时控制除尘装置启动，以确保车间内当前粉尘含量在粉尘标准值以下。The dust content can be detected in real time through the dust monitor. The dust monitor is set at the soft connections and non-fixed closures of all equipment in the workshop. When the dust content detected in real time is greater than or equal to the dust standard value, the alarm hardware of the workshop is controlled. Send out an early warning signal and control the start of the dust removal device to ensure that the current dust content in the workshop is below the dust standard value.
优选的，粉尘标准值可设置为0.5mg/m 3。 Preferably, the dust standard value can be set to 0.5 mg/m 3 .
在本实施例中，还可在车间门口设置风淋室，以便进入车间时进行除静电以及风淋除尘除磁处理。In this embodiment, an air shower room can also be set up at the entrance of the workshop so that static electricity removal and air shower dust removal and demagnetization can be performed when entering the workshop.
本发明上述实施例通过对正极材料烧结车间环境进行实时数据监测和循环控制，可实现对正极材料烧结工序中环境指标的自动化调控，提高生产产品的质量。By performing real-time data monitoring and cyclic control on the environment of the cathode material sintering workshop, the above embodiments of the present invention can realize automated regulation of environmental indicators in the cathode material sintering process and improve the quality of produced products.
第二方面，本发明一个实施例还提供了一种正极材料烧结车间内磁性颗粒物的处理系统，具体包括处理装置，以及分别与处理装置通信连接的监测装置和控制装置。In a second aspect, an embodiment of the present invention also provides a processing system for magnetic particles in a cathode material sintering workshop, which specifically includes a processing device, a monitoring device and a control device respectively connected in communication with the processing device.
其中，监测装置用于持续获取车间内的环境数据，所述环境数据包括空气湿度和磁性颗粒物浓度。Wherein, the monitoring device is used to continuously obtain environmental data in the workshop, where the environmental data includes air humidity and magnetic particle concentration.
所述处理装置被配置为实时接收监测装置发送的空气湿度和磁性颗粒物浓度，判断空气湿度是否大于等于预设的第一湿度阈值，以及磁性颗粒物浓度是否大于等于预设的浓度上限阈值；若均是，发送除磁控制指令至控制装置，以使控制装置控制车间内除磁设备启动，直至运行预设时间后，控制除磁设备停止运行；当所述除磁装置停止运行后，发送除湿控制指令至控制装置，以使控制装置控制车间内除湿设备启动，直至当前空气湿度小于湿度标准值、且当前 磁性颗粒物浓度小于浓度标准值，控制除湿设备停止运行。The processing device is configured to receive the air humidity and magnetic particle concentration sent by the monitoring device in real time, and determine whether the air humidity is greater than or equal to the preset first humidity threshold, and whether the magnetic particle concentration is greater than or equal to the preset concentration upper limit threshold; if both Yes, send the demagnetization control command to the control device, so that the control device controls the start of the demagnetization equipment in the workshop until the preset time has elapsed, and then controls the demagnetization equipment to stop running; when the demagnetization device stops running, send the dehumidification control Instructions are sent to the control device so that the control device controls the dehumidification equipment in the workshop to start until the current air humidity is less than the humidity standard value and the current magnetic particle concentration is less than the concentration standard value, and the dehumidification equipment is controlled to stop running.
其中，所述湿度标准值小于所述第一湿度阈值，所述浓度标准值小于所述浓度上限阈值。Wherein, the humidity standard value is less than the first humidity threshold, and the concentration standard value is less than the concentration upper limit threshold.
上述系统内的各装置之间信息交互、执行过程等内容，由于与本发明方法实施例基于同一构思，具体内容可参见本发明第一方面方法实施例中的叙述，此处不再赘述。The information exchange, execution process, etc. between the devices in the above system are based on the same concept as the method embodiments of the present invention. For details, please refer to the description in the method embodiments of the first aspect of the present invention, and will not be described again here.
第三方面，本发明提供一种计算机设备，包括一个或多个处理器以及存储器，存储器与处理器耦接，用于存储一个或多个程序，所述程序由所述一个或多个处理器执行，使得计算机设备执行第一方面所述的正极材料烧结车间内磁性颗粒物的处理方法。In a third aspect, the present invention provides a computer device, including one or more processors and a memory. The memory is coupled to the processor and is used to store one or more programs. The program is processed by the one or more processors. Execution causes the computer device to execute the method for processing magnetic particles in the cathode material sintering workshop described in the first aspect.
本领域普通技术人员可以理解实现上述实施例方法中的全部或部分流程，是可以通过计算机程序来指令相关的硬件来完成，所述的程序可存储于计算机可监听存储介质中，该程序在执行时，可包括如上述各方法的实施例的流程。其中，所述的存储介质可为磁碟、光盘、只读存储记忆体(Read-Only Memory，ROM)或随机存储记忆体(Random Access Memory，RAM)等。Those of ordinary skill in the art can understand that all or part of the processes in the methods of the above embodiments can be completed by instructing relevant hardware through computer programs. The programs can be stored in computer-monitorable storage media. When the programs are executed, When doing so, it may include the processes of the above method embodiments. Wherein, the storage medium can be a magnetic disk, an optical disk, a read-only memory (Read-Only Memory, ROM) or a random access memory (Random Access Memory, RAM), etc.
以上实施例的各技术特征可以进行任意的组合，为使描述简洁，未对上述实施例中的各个技术特征所有可能的组合都进行描述，然而，只要这些技术特征的组合不存在矛盾，都应当认为是本说明书记载的范围。The technical features of the above embodiments can be combined in any way. To simplify the description, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, all possible combinations should be used. It is considered to be within the scope of this manual.

Claims (9)

  1. 一种正极材料烧结车间内磁性颗粒物的处理方法，其特征在于，包括：A method for processing magnetic particles in a cathode material sintering workshop, which is characterized by including:
    持续获取车间内的环境数据，所述环境数据包括空气湿度和磁性颗粒物浓度；Continuously acquire environmental data in the workshop, including air humidity and magnetic particle concentration;
    若当前空气湿度大于等于预设的第一湿度阈值、且当前磁性颗粒物浓度大于等于预设的浓度上限阈值，控制车间内除磁装置启动，运行预设时间后，控制所述除磁装置停止运行；If the current air humidity is greater than or equal to the preset first humidity threshold, and the current magnetic particle concentration is greater than or equal to the preset concentration upper limit threshold, the demagnetization device in the workshop is controlled to start, and after running for a preset time, the demagnetization device is controlled to stop running. ;
    当所述除磁装置停止运行后，控制车间内除湿装置启动，直至当前所述空气湿度小于湿度标准值、且当前所述磁性颗粒物浓度小于浓度标准值，控制所述除湿装置停止运行；When the demagnetization device stops operating, control the dehumidification device in the workshop to start until the current air humidity is less than the humidity standard value and the current concentration of magnetic particles is less than the concentration standard value, control the dehumidification device to stop operating;
    其中，所述湿度标准值小于所述第一湿度阈值，所述浓度标准值小于所述浓度上限阈值。Wherein, the humidity standard value is less than the first humidity threshold, and the concentration standard value is less than the concentration upper limit threshold.
  2. 根据权利要求1所述的正极材料烧结车间内磁性颗粒物的处理方法，其特征在于，若当前空气湿度大于等于预设的第二湿度阈值、且当前磁性颗粒物浓度小于预设的浓度上限阈值，控制所述除湿设备启动，直至当前所述空气湿度小于所述湿度标准值，控制所述除湿设备停止运行；其中，所述第二湿度阈值大于所述第一湿度阈值。The method for treating magnetic particles in a cathode material sintering workshop according to claim 1, characterized in that if the current air humidity is greater than or equal to the preset second humidity threshold and the current concentration of magnetic particles is less than the preset concentration upper limit threshold, control The dehumidification equipment is started until the current air humidity is less than the humidity standard value, and the dehumidification equipment is controlled to stop running; wherein the second humidity threshold is greater than the first humidity threshold.
  3. 根据权利要求1所述的正极材料烧结车间内磁性颗粒物的处理方法，其特征在于，若当前空气湿度小于预设的第二湿度阈值、且当前磁性颗粒物浓度大于等于预设的浓度上限阈值，控制所述除磁设备启动，直至当前所述磁性颗粒物浓度小于所述浓度标准值，控制所述除磁设备停止运行；其中，所述第二湿度阈值大于所述第一湿度阈值。The method for processing magnetic particles in a cathode material sintering workshop according to claim 1, characterized in that if the current air humidity is less than the preset second humidity threshold and the current concentration of magnetic particles is greater than or equal to the preset concentration upper limit threshold, control The degaussing equipment is started until the current concentration of the magnetic particles is less than the concentration standard value, and the degaussing equipment is controlled to stop running; wherein the second humidity threshold is greater than the first humidity threshold.
  4. 根据权利要求1所述的正极材料烧结车间内磁性颗粒物的处理方法，其特征在于，所述磁性颗粒物浓度通过下述方式获取：The method for processing magnetic particles in a cathode material sintering workshop according to claim 1, characterized in that the concentration of magnetic particles is obtained in the following manner:
    利用收集装置定期收集车间内空气中的磁性物质；Use a collection device to regularly collect magnetic substances in the air in the workshop;
    通过清洁度分析仪识别所述磁性物质中的目标磁性颗粒物，并检测所述目标磁性颗粒物的颗粒数；Identify the target magnetic particles in the magnetic material through a cleanliness analyzer, and detect the number of particles of the target magnetic particles;
    根据所述目标磁性颗粒物的颗粒数确定车间内的磁性颗粒物浓度。The concentration of magnetic particles in the workshop is determined based on the number of target magnetic particles.
  5. 根据权利要求4所述的正极材料烧结车间内磁性颗粒物的处理方法，其特征在于，所述收集装置被设置于所述车间内窑炉的窑头和/或窑尾处。The method for processing magnetic particles in a cathode material sintering workshop according to claim 4, characterized in that the collection device is provided at the kiln head and/or kiln tail of the kiln in the workshop.
  6. 根据权利要求1所述的正极材料烧结车间内磁性颗粒物的处理方法，其特征在于，还包括：The method for processing magnetic particles in a cathode material sintering workshop according to claim 1, further comprising:
    当所述空气湿度大于等于预设的第一湿度阈值，或所述磁性颗粒物浓度大 于等于预设的浓度上限阈值时，控制车间的报警硬件发出预警信号。When the air humidity is greater than or equal to the preset first humidity threshold, or the concentration of magnetic particles is greater than or equal to the preset concentration upper limit threshold, the alarm hardware in the control workshop issues an early warning signal.
  7. 一种正极材料烧结车间内磁性颗粒物的处理系统，其特征在于，包括处理装置，以及分别与所述处理装置通信连接的监测装置和控制装置；其中，所述监测装置用于持续获取车间内的环境数据，所述环境数据包括空气湿度和磁性颗粒物浓度；所述处理装置被配置为：A processing system for magnetic particles in a cathode material sintering workshop, which is characterized in that it includes a processing device, and a monitoring device and a control device respectively connected in communication with the processing device; wherein the monitoring device is used to continuously obtain the magnetic particles in the workshop. Environmental data, the environmental data includes air humidity and magnetic particle concentration; the processing device is configured to:
    实时接收所述监测装置发送的空气湿度和磁性颗粒物浓度，判断所述空气湿度是否大于等于预设的第一湿度阈值，以及所述磁性颗粒物浓度是否大于等于预设的浓度上限阈值；Receive the air humidity and magnetic particle concentration sent by the monitoring device in real time, determine whether the air humidity is greater than or equal to a preset first humidity threshold, and whether the magnetic particle concentration is greater than or equal to a preset concentration upper limit threshold;
    若均是，发送除磁控制指令至所述控制装置，以使所述控制装置控制车间内除磁设备启动，直至运行预设时间后，控制所述除磁设备停止运行；If both are yes, send a degaussing control command to the control device so that the control device controls the degaussing equipment in the workshop to start until it runs for a preset time, and then controls the degaussing equipment to stop running;
    当所述除磁装置停止运行后，发送除湿控制指令至所述控制装置，以使所述控制装置控制车间内除湿设备启动，直至当前所述空气湿度小于湿度标准值、且当前所述磁性颗粒物浓度小于浓度标准值，控制所述除湿设备停止运行；After the demagnetization device stops running, a dehumidification control command is sent to the control device so that the control device controls the start of the dehumidification equipment in the workshop until the current air humidity is less than the humidity standard value and the current magnetic particles If the concentration is less than the concentration standard value, the dehumidification equipment is controlled to stop operating;
    其中，所述湿度标准值小于所述第一湿度阈值，所述浓度标准值小于所述浓度上限阈值。Wherein, the humidity standard value is less than the first humidity threshold, and the concentration standard value is less than the concentration upper limit threshold.
  8. 根据权利要求7所述的正极材料烧结车间内磁性颗粒物的处理方法，其特征在于，所述监测装置包括磁性颗粒物监测单元，所述磁性颗粒物监测单元由收集装置和清洁度分析仪组成，其中，The method for processing magnetic particles in a cathode material sintering workshop according to claim 7, wherein the monitoring device includes a magnetic particle monitoring unit, and the magnetic particle monitoring unit is composed of a collection device and a cleanliness analyzer, wherein,
    所述收集装置用于定期收集车间内空气中的磁性物质；The collection device is used to regularly collect magnetic substances in the air in the workshop;
    所述清洁度分析仪用于识别所述磁性物质中的目标磁性颗粒物，并检测所述目标磁性颗粒物的颗粒数，以根据所述目标磁性颗粒物的颗粒数确定车间内的磁性颗粒物浓度。The cleanliness analyzer is used to identify target magnetic particles in the magnetic material, and detect the number of particles of the target magnetic particles, so as to determine the concentration of magnetic particles in the workshop based on the number of particles of the target magnetic particles.
  9. 一种计算机设备，其特征在于，包括，A computer device, characterized by, including,
    一个或多个处理器；one or more processors;
    存储器，与所述处理器耦接，用于存储一个或多个程序；A memory coupled to the processor for storing one or more programs;
    当所述一个或多个程序被所述一个或多个处理器执行，使得所述一个或多个处理器实现如权利要求1至6任一项所述的正极材料烧结车间内磁性颗粒物的处理方法。When the one or more programs are executed by the one or more processors, the one or more processors are caused to implement the processing of magnetic particles in the cathode material sintering workshop as described in any one of claims 1 to 6 method.
PCT/CN2022/120619 2022-07-18 2022-09-22 Processing method and processing system for magnetic particles in positive electrode material sintering workshop WO2024016466A1 (en)

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