WO2024015295A1 - Carburants renouvelables pour compositions de mélanges de carburants marins distillés et résiduels - Google Patents

Carburants renouvelables pour compositions de mélanges de carburants marins distillés et résiduels Download PDF

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Publication number
WO2024015295A1
WO2024015295A1 PCT/US2023/027260 US2023027260W WO2024015295A1 WO 2024015295 A1 WO2024015295 A1 WO 2024015295A1 US 2023027260 W US2023027260 W US 2023027260W WO 2024015295 A1 WO2024015295 A1 WO 2024015295A1
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fuel
marine
biodiesel
composition
distillation tower
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PCT/US2023/027260
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English (en)
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Timothy J. Anderson
Scott K. Berkhous
Kenneth C.H. KAR
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ExxonMobil Technology and Engineering Company
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Publication of WO2024015295A1 publication Critical patent/WO2024015295A1/fr

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    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00—Liquid carbonaceous fuels
    • C10L1/10—Liquid carbonaceous fuels containing additives
    • C10L1/14—Organic compounds
    • C10L1/18—Organic compounds containing oxygen
    • C10L1/1817—Compounds of uncertain formula; reaction products where mixtures of compounds are obtained
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00—Liquid carbonaceous fuels
    • C10L1/02—Liquid carbonaceous fuels essentially based on components consisting of carbon, hydrogen, and oxygen only
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00—Liquid carbonaceous fuels
    • C10L1/02—Liquid carbonaceous fuels essentially based on components consisting of carbon, hydrogen, and oxygen only
    • C10L1/026—Liquid carbonaceous fuels essentially based on components consisting of carbon, hydrogen, and oxygen only for compression ignition
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00—Liquid carbonaceous fuels
    • C10L1/04—Liquid carbonaceous fuels essentially based on blends of hydrocarbons
    • C10L1/08—Liquid carbonaceous fuels essentially based on blends of hydrocarbons for compression ignition
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2200/00—Components of fuel compositions
    • C10L2200/04—Organic compounds
    • C10L2200/0407—Specifically defined hydrocarbon fractions as obtained from, e.g. a distillation column
    • C10L2200/0438—Middle or heavy distillates, heating oil, gasoil, marine fuels, residua
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2270/00—Specifically adapted fuels
    • C10L2270/02—Specifically adapted fuels for internal combustion engines
    • C10L2270/026—Specifically adapted fuels for internal combustion engines for diesel engines, e.g. automobiles, stationary, marine

Definitions

  • the present disclosure relates generally to marine fuels and marine fuel blending compositions.
  • Refineries may blend fuel oil that has a high (i.e., non-compliant) sulfur content with fuel components and distillates that have a sulfur content lower than the required sulfur content to achieve a compliant fuel oil composition.
  • Additives may be added to enhance other properties of the fuel oil or fuel oil blend composition, such as pour point depressant.
  • Air pollutants may also be limited by installing exhaust gas cleaning systems (i.e., “scrubbers”) to meet the sulfur limit requirements. These scrubbers are designed to remove sulfur oxides from the marine vessel’ s engine and boiler exhaust gases. Based thereon, a marine vessel fitted with a scrubber can use a non-compliant marine fuel or heavy fuel oil, since the sulfur oxides emissions will be reduced to a level equivalent to the required fuel oil sulfur limit.
  • IMO 2020 Before the limits of IMO 2020 were imposed, it was common for marine vessels to use heavy fuel oil (also known as “heavy residual fuel oil” or HFO).
  • VLSFO very low sulfur fuel oil
  • VLSFO Very low sulfur marine fuels
  • HFO heavy residual fuel oil
  • IMO 2020 which sets the sulfur limit at no more than 0.5 wt.%.
  • Marine fuel markets also have an interest in the use of renewable fuels, such as biodiesel and renewable diesel, to blend with residual fuel oil to reduce carbon emissions.
  • renewable fuels such as biodiesel and renewable diesel
  • biodiesel and renewable diesel can be blended with HFO, MGO, and other marine fuels to decrease the carbon impact and/or reduce the sulfur content of the overall fuel, there is some concern related to the use of biodiesel for marine applications due to competition with on-road heavy duty transportation organizations for supply.
  • a marine fuel or fuel blending composition that includes a renewable component that can be blended into heavy residual fuel oil or marine gasoil to reduce lifecycle carbon emissions.
  • a renewable component is blended into a compliant fuel oil to increase the renewable content of the marine fuel or fuel blending composition.
  • a marine fuel or fuel blending composition comprising a blend of heavy residual fuel oil and one or more of: a) biodiesel distillation tower bottoms, and b) renewable diesel comprising at least 70% n-paraffins, wherein the marine fuel or fuel blending composition contains less than 3.5 wt.% sulfur.
  • the marine fuel or fuel blending composition further comprises a biodiesel.
  • the marine fuel or fuel blending composition comprises unrefined biodiesel that has been separated to remove glycerol but has not been subject to further upgrading or purification.
  • the marine fuel or fuel blending composition comprises the biodiesel distillation tower bottoms, wherein the biodiesel distillation tower bottoms have a viscosity of greater than 6 cSt at 40°C, a pour point of 10°C or higher, and an ASTM color value of at least 3 according to ASTM D1500.
  • the marine fuel or fuel blending composition comprises the renewable diesel, wherein the renewable diesel comprises up to 95% n-paraffins.
  • a marine fuel or fuel blending composition comprising marine gasoil and renewable diesel comprising at least 70% n-paraffins.
  • a method of using biodiesel distillation tower bottoms in a marine fuel composition in which the biodiesel distillation tower bottoms have a viscosity of greater than 6 cSt at 40°C, a pour point of 10°C or higher, and an ASTM color value of at least 3 according to ASTM D1500, wherein the biodiesel distillation tower bottoms are blended with heavy residual fuel oil, wherein the biodiesel distillation tower bottoms are present in the marine fuel at a concentration of up to 30% by weight.
  • a method of using renewable diesel comprising at least 70% n- paraffins in a marine fuel composition is described, wherein the renewable diesel comprising the majority of n-paraffins are blended with heavy residual fuel oil or marine gasoil, wherein the renewable diesel is present in the marine fuel at a concentration of up to 30% by weight.
  • FIG. 1 shows a comparison of properties of various biodiesel distillation tower bottoms samples with various biodiesel samples.
  • FIG. 2 shows ester contents for the biodiesel distillation tower bottoms samples and biodiesel samples from FIG. 1.
  • the terms “about” or “approximately” refer to a measurable value such as a parameter, an amount, a temporal duration, and the like and is meant to include variations of +/- 15% or less, preferably variations of +/- 10% or less, more preferably variations of +/-5% or less, even more preferably variations of +/-1% or less, and still more preferably variations of +/-0.1 % or less of and from the particularly recited value, in so far as such variations are appropriate to perform herein. Furthermore, it is also to be understood that the value to which the modifier “about” refers is itself specifically disclosed herein.
  • the term “substantially-free” or “essentially-free” if not otherwise defined herein for a particular element or compound means that a given element or compound is not detectable by ordinary analytical means that are well known to those skilled in the art.
  • the term “substantially meets” in the context of a fuel standard means that the fuel or fuel component does not meet each and every requirement of the fuel standard such that the fuel or fuel component may not meet one or more of the requirements of the fuel standards but meets the remaining requirements of the fuel standard.
  • HFO heavy residual fuel oil
  • MGO marine gasoil
  • renewable fuel refers to a fuel or fuel composition derived from one or more renewable fuel blending components.
  • Renewable fuel blending components can be derived from naturally-replenishing energy sources, such as biomass, vegetable oils, animal fats, and electricity produced from hydropower, wind, solar, or geothermal sources.
  • renewable diesel refers to a hydrocarbon fuel that is chemically similar to petroleum diesel but made from fats and renewable oils.
  • the renewable diesel may be formed at least in part by conversion (i.e. hydrotreating or F-T synthesis) of a renewable feedstock, such as, but not limited to, canola oil, palm oil, palm oil mill effluent, rapeseed oil, com oil, soybean oil, tallow, cooking oil (i.e., vegetable cooking oil), used cooking oil (i.e., used vegetable cooking oil) and combinations of one or more of the foregoing.
  • a renewable feedstock such as, but not limited to, canola oil, palm oil, palm oil mill effluent, rapeseed oil, com oil, soybean oil, tallow, cooking oil (i.e., vegetable cooking oil), used cooking oil (i.e., used vegetable cooking oil) and combinations of one or more of the foregoing.
  • biodiesel refers to a fuel comprised of fatty acid alkyl esters (FAAE) of long chain fatty acids derived from fats and oils. Biodiesel as used herein may also contain a minority of “impurities” or compounds other than FAAE.
  • FAAE fatty acid alkyl esters
  • fatty acid alkyl ester refers to long chain fatty acids derived from fats and oils, which may also include fatty acid methyl esters (FAME).
  • fuel blending component or “fuel fraction”, which terms may be used interchangeably, refer to a liquid fraction that can be used to form a fuel, which may be derived from renewable or conventional sources.
  • fuel blending components may possess the appropriate properties for use in a combustion device without further modification.
  • Fuel blending components may be combined (blended) with fuels, other fuel blending components, or fuel additives to form a finished fuel or fuel composition that possesses the appropriate properties for use in a combustion device.
  • conventional fuel refers to a fuel or fuel composition derived from one or more conventional fuel blending components.
  • Conventional fuel blending components are derived from conventional hydrocarbon sources such as crude oil, natural gas, liquid condensates, heavy oil, shale oil, and oil sands, as described in ASTM D4175.
  • composition includes one or more paraffins with a carbon number falling in the range from x to y.
  • ester is used to refer to organic esters wherein a fatty acid moiety is bound to an alcohol moiety by an ester linkage, including mono-esters, di-esters, tri- esters, and more generally multi-esters.
  • biodiesel distillation tower bottoms is used to refer the portion of a crude biodiesel that is removed when the crude biodiesel is converted to a purified biodiesel. More generally, BDTB is formed by distilling the effluent resulting from a transesterification process. The bottoms from such a distillation corresponds to BDTB.
  • distillation bottoms refers to the less volatile, or bottoms, product from the distillation of biodiesel wherein biodiesel is the intended distillate and distillation is used to purify the crude biodiesel.
  • the term “major amount” or “majority” as it relates to components included within the fuel compositions of the specification and the claims means greater than or equal to 50 wt.%, or greater than or equal to 60 wt.%, or greater than or equal to 70 wt.%, or greater than or equal to 80 wt.%, or greater than or equal to 90 wt.% based on the total weight of the fuel.
  • the term “major amount” or “majority” may refer to vol.% instead of wt.% such that it means greater than or equal to 50 vol.%, or greater than or equal to 60 vol.%, or greater than or equal to 70 vol.%, or greater than or equal to 80 vol.%, or greater than or equal to 90 vol.% based on the total volume of the fuel.
  • the term “minor amount” or “minority” as it relates to components included within the fuel compositions of the specification and the claims means less than 50 wt.%, or less than or equal to 40 wt.%, or less than or equal to 30 wt.%, or greater than or equal to 20 wt.%, or less than or equal to 10 wt.%, or less than or equal to 5 wt.%, or less than or equal to 2 wt.%, or less than or equal to 1 wt.%, based on the total weight of the fuel.
  • the term “minor amount” or “minority” may refer to vol.% instead of wt.% such that it means less than 50 vol.%, or less than or equal to vol.%, or less than or equal to 30 vol.%, or less than or equal to 20 vol.%, or less than or equal to 10 vol.%, or less than or equal to 5 vol.%, or less than or equal to 2 vol.%, or less than or equal to 1 vol.%, based on the total volume of the fuel.
  • the present disclosure relates generally to marine fuel or fuel blending composition
  • marine fuel or fuel blending composition comprising: a blend of heavy residual fuel oil and one or more of: a) biodiesel distillation tower bottoms, and b) renewable diesel comprising at least 70% n-paraffins, wherein the marine fuel or fuel blending composition contains less than 3.5 wt.% sulfur.
  • the marine fuel or fuel blending composition contains less than 3.0 wt.% sulfur or less than 2.5 wt.% sulfur, or less than 2.0 wt.% sulfur or less than 1.5 wt.% sulfur, or less than 1.0 wt.5 sulfur or less than 0.5 wt.% sulfur.
  • the present disclosure relates generally to marine fuel or fuel blending composition
  • marine fuel or fuel blending composition comprising: a blend of very low sulfur fuel oil and one or more of: a) biodiesel distillation tower bottoms, and b) renewable diesel comprising at least 70% n-paraffins, wherein the marine fuel or fuel blending composition contains less than 3.5 wt.% sulfur.
  • the marine fuel or fuel blending composition contains less than 3.0 wt.% sulfur or less than 2.5 wt.% sulfur, or less than 2.0 wt.% sulfur or less than 1.5 wt.% sulfur, or less than 1.0 wt.% sulfur or less than 0.5 wt.% sulfur.
  • Heavy residual fuel oil refers to a residual fuel incurred during the distillation of crude oil that is mainly used as a marine fuel and that optionally may contain a lower density and viscosity flux to adjust properties.
  • the quality of the residual fuel depends on the quality of the crude oil.
  • Heavy fuel oil is defined either by a density of greater than 900 kg/m 3 at 15 °C or a kinematic viscosity of more than 10 mm 2 /s at 50°C.
  • Heavy fuel oils have large percentages of heavy molecules such as long-chain hydrocarbons, multi-ring aromatic hydrocarbons, and aromatics with long-branched side chains.
  • VLSFO Very low sulfur fuel oil
  • BDTB or renewable diesel comprising a majority of n-paraffins can further reduce the sulfur content of the marine fuel or fuel blending composition.
  • Biodiesel distillation tower bottoms are the residual bottoms that are produced when biodiesel suppliers distill their biodiesel to upgrade their FAME product. BDTB is typically darker in color, more viscous, higher density, and has a higher pour point than typical biodiesel. However, this fuel, when blended appropriately with VLFSO to increase renewable content, does not negatively impact the finished blend’s density, viscosity, and total sediment potential (TSP).
  • Biodiesel distillation tower bottoms are also known as heavy esters, bioesters, methyl ester distillation residue, pitch, bio-residual oil, industrial fuel, and bio-fuel oil.
  • BDTB is commonly produced from fats and oils such as used cooking oil, distillers corn oil, animal fat and vegetable oil.
  • BDTB is the biodiesel equivalent of No. 6 fuel oil (also known as Residual Fuel Oil) and is made up of high molecular weight esters, monoglycerides, diglycerides, triglycerides, sterols, free fatty acids, glycerin, and similar types of molecules left over after the refining of biodiesel.
  • 20 wt% or more of a BDTB can have a boiling point of 550°C or higher, or 25 wt% or more, such as up to 50 wt% or possibly still higher. Additionally or alternately, due to the higher molecular weight components, 20 wt% or more of a BDTB can have a boiling point of 550°C or higher, or 575°C or higher, or 600°C or higher, such as up to 20 wt% or more having a boiling point of 725 °C or higher. It is noted that crude biodiesel prior to distillation can typically contain 2.0 wt% or less of 550°C+ components.
  • Biodiesel can be purified/refined using various techniques so that unsaponifiables can be recovered. For example, biodiesel may be purified/refined by distillation to separate the unsaponifiable material and impurities by concentrating them in the BDTB as described, for example, in U.S. Pat. Pub. No. 2021/0363431 to White et al.
  • the BDTB may contain a significant amount of unsaponifiable material from which valuable chemicals such as tocopherols, sterols, steryl esters, terpenes, sulfolipids, proteins, hydroxycinnamic acids, fatty acid myricyl esters, waxes, flavonoids, carotenoids, and other valuable chemicals can be recovered.
  • valuable chemicals such as tocopherols, sterols, steryl esters, terpenes, sulfolipids, proteins, hydroxycinnamic acids, fatty acid myricyl esters, waxes, flavonoids, carotenoids, and other valuable chemicals can be recovered.
  • the BDTB can correspond to a disadvantaged fraction when considered for use as a fuel blending component.
  • the BDTB can have an ash content of 0.15 wt% or more, or 0.20 wt% or more, or 0.25 wt% or more, or 0.35 wt% or more, such as up to 1.0 wt% or possibly still higher. It is noted that for very low sulfur fuel oils, under ISO 8217, the maximum ash content is 0.1 wt% or less.
  • the BDTB can have an elevated metals content.
  • this can correspond to the BDTB having a combined sodium plus potassium content of 50 wppm or more (such as up to 2000 wppm), or having a combined calcium plus magnesium content of 50 wppm or more (such as 2000 wppm or more, or having a phosphorus content of 50 wppm or more (such as up to 2000 wppm).
  • this can correspond to the BDTB containing 50 wppm or more of sodium (such as up to 2000 wppm), or 50 wppm or more of potassium (such as up to 2000 wppm), or 50 wppm or more of calcium (such as up to 2000 wppm), or 50 wppm or more of magnesium (such as up to 2000 wppm), or 50 wppm or more of phosphorus (such as up to 2000 wppm), or a combination thereof.
  • BDTB can be blended with a disadvantaged mineral fraction (a disadvantaged heavy residual fuel oil) for formation of a very low sulfur fuel oil have a sulfur content of 1.0 wt% or less.
  • the disadvantaged heavy residual fuel oil can have a sulfur content of 1.1 wt% or more, or 1.2 wt% or more, or 1.5 wt% or more, such as up to 2.0 wt% or possibly still higher.
  • the biodiesel distillation tower bottoms (BDTB) fraction in the present embodiment comprises C20+ fatty acid alkyl esters (FAAE), unconverted glycerides (mono-, di-, and triglycerides), and unsaponifiables described previously in this disclosure.
  • the BDTB comprises at least 15 wt.% C20+ fatty acid FAAE.
  • the BDTB C20+ FAAE content is between 15 and 90 wt.%.
  • the BDTB can contain 40 wt% or less of FAAE of any chain length, such as 15 wt% to 40 wt%, or 15 wt% to 30 wt%, or 25 wt% to 40 wt%.
  • a blend of heavy residual fuel oil with BDTB can contain 1.0 wt% to 10 wt% of BDTB.
  • a blend of heavy residual fuel oil and BDTB can contain 90 wt% or more of a combined amount of the heavy residual fuel oil and the BDTB, or 95 wt% or more, such as up to being substantially composed of heavy residual fuel oil and BDTB.
  • such a blend can contain 10 wt% or less of components other than heavy residual fuel oil and BDTB, or 5 wt% or less, such as down to having substantially no components other than heavy residual fuel oil and BDTB.
  • the marine fuel or fuel blending composition comprises unrefined biodiesel that has been separated to remove glycerol but has not been subject to further upgrading or purification.
  • the BDTB may be present in a biodiesel sample derived from the crude esterification process or processes that has not been subjected to further upgrading or purification in order to produce a higher quality alkyl-ester composition. This would essentially allow a producer to create a FAAE that would typically be distilled to produce a product that meets or substantially meets ASTM D6751 or EN 14214 biodiesel regulations. However, the product that meets or substantially meets ASTM D6751 or EN 14214 biodiesel regulations and the BDTB could be kept together.
  • the marine fuel or fuel blending composition comprises a blend of heavy residual fuel oil and unrefined biodiesel that has been separated to remove glycerol but has not been subject to further upgrading or purification.
  • the BDTB has a viscosity of greater than 6 cSt at 40°C, or greater than 8 cSt at 40°C, or greater than 10 cSt at 40°C, or greater than 20 cSt at 40°C, or greater than 30 cSt at 40°C, or greater than 40 cSt at 40°C, or greater than 50 cSt at 40°C and up to 80 cSt at 40°C , or up to 90 cSt at 40°C, or up to 100 cSt at 40°C.
  • the BDTB has a pour point of 10°C or higher, or a pour point of 12 °C or higher or a pour point of 15 °C or higher.
  • the BDTB has an ASTM color value of at least 3.0, or at least 3.5, or at least 4.0, at least 4.5 or least 5 or at least 5.5 or at least 6 or at least 6.5 according to the ASTM D1500 color scale.
  • BDTB can have a substantially lower carbon intensity than other bio- derived fuel fractions.
  • the various carbon emissions associated with growing, harvesting, and processing biomass are assigned to the primary fuel product.
  • biodiesel distillation tower bottoms are considered a residue, so the carbon emissions from production are not assigned to the BDTB product.
  • the only carbon intensity associated with BDTB is any intensity due to transportation and/or end use.
  • Renewable diesel is an on-road fuel that can be blended with HFO to reduce sulfur and carbon intensity in producing a VLSFO.
  • Renewable diesel is a bio-mass derived transportation fuel suitable for use in compression ignition engines, including diesel engines, and that is designed to meet or substantially meet the EN 15940 specification.
  • renewable diesel differs from biodiesel in how it is produced.
  • Renewable diesel is a hydrocarbon that may be produced by processes such as hydrotreating or via F-T synthesis, pyrolysis, and other biochemical and thermochemical technologies.
  • Renewable diesel molecules are predominantly hydrocarbons, thus making them chemically identical to molecules contained in petroleum diesel. Because it is hydrogenated and isomerized, renewable diesel does not contain significant amounts of oxygen (but may contain trace levels of oxygen) and avoids the challenges biodiesel presents relating stability and impurities. Cold flow of the renewable diesel depends at least in part on isomerization which also affects the cloud point of the renewable diesel.
  • biodiesel is a mono-alkyl ester produced via transesterification. In one embodiment, the biodiesel meets or substantially meets ASTM D6751 specifications.
  • Petroleum No. 2 diesel which is often used to blend with HFO, typically contains a variety of hydrocarbon species with carbon numbers from C10-C22.
  • Renewable diesel is primarily comprised of C14 to C22 n- and iso-paraffins.
  • the most common feedstocks for renewable diesel are triglycerides, FAME, and free fatty acids.
  • Triglycerides are typically the most common feedstocks for renewable diesel. Often, the production of on-road renewable diesel necessitates a two-step process of triglycerides, which entails first hydrotreating and then isomerization. The amount of isomerization of the paraffins can be tuned to produce a resultant renewable diesel that has a wide range of cold flow qualities (i.e., cloud point of ⁇ -50°C to ⁇ 25°C).
  • HNRD n-paraffins
  • these types of lower carbon intensity HNRD are not well-suited for on-road applications due to their tendency to gel and elevated cold flow temperatures, resulting in vehicle operability issues such as filter plugging.
  • these HNRD’s can be blended into marine residual fuels and marine distillate fuels to meet ISO 8217 standards. This allows marine vessels to utilize a lower carbon intensity HNRD that does not compete with on-road markets.
  • Marine vessels utilize heated fuel tanks to mitigate the risk of using fuels with elevated cold-flow temperatures.
  • HNRD high cloud point
  • the high temperature boiling range fraction from HNRD samples may also be blended into distillate and residual marine fuels.
  • the majority of n-paraffins comprise greater than 50% n-paraffins, or greater than 60% n-paraffins, or greater than 70% n-paraffins and may comprise up to 95% n-paraffins. In one embodiment, the content of n-paraffins in the HNRD is between 70-90% n-paraffins.
  • the marine fuel or fuel blending composition contains both the BDTB and the HNRD.
  • the presence of the BDTB may provide a synergistic effect with respect to solvency and allow for greater blending of the HNRD in the marine fuel or fuel blending composition as the BDTB helps to offset and enable the HNRD.
  • the marine fuel or fuel blending composition also comprises a biodiesel or biodiesel fuel blend component.
  • the biodiesel or biodiesel fuel blend component may meet or at least substantially meet ASTM D6751 specifications and/or EN14214 specifications. The use of such biodiesel or biodiesel fuel blending components is beneficial for the marine residual fuels disclosed herein because they can potentially reduce particulate matter within the combustion process and increases the renewable content of the fuel.
  • ASTM D6751 establishes specifications for a biodiesel blend stock for middle distillate fuels and is intended for the biodiesel component that is to be blended to produce biodiesel/diesel fuel blends. Since 2012, the ASTM D6751 standard has defined two grades of biodiesel: grade 2-B (identical to biodiesel defined by earlier versions of the standard) and grade 1-B with tighter controls on monoglycerides and cold soak filterability.
  • ASTM D6751 defines biodiesel as mono-alkyl esters of long chain fatty acids derived from vegetable oils and animal fats.
  • the type of alcohol used is not specified.
  • mono-alkyl esters could be produced with any alcohol (methanol, ethanol, etc.) so long as it meets or substantially meets the detailed requirements outlined in the fuel specification.
  • These fatty acid alkyl esters include fatty acid methyl esters (FAME).
  • the particulate emissions can potentially be reduced by potentially 2% or more, or 5% or more, 10% or more, 20% or more, 30% or more, 40% or more, or 50% or more, or possibly still more.
  • particulate emissions which are observable to the human eye may potentially be reduced by a sufficient amount such that the particulate matter emissions are difficult to detect by the human eye, or possibly still more, such that they are no longer visually detectable by the human eye.
  • Potential PM emissions reduction depends on multiple factors related to the fuel composition and marine vessel hardware and operation, such as (1) the blend level of renewable blending components as a percentage of the marine residual fuel final blend, (2) the chemical composition of the renewable blending components such as whether the renewable blending components contain hydrocarbon, oxygenate, or other chemical species, and (3) engine hardware design and engine load conditions, so variation in the magnitude of the potential PM emissions reduction may be possible.
  • the biodiesel generally comprises fatty acid alkyl esters (FAAE) of long chain fatty acids derived from fats and oils, which may also include fatty acid methyl esters (FAME). Biodiesel as used herein may also contain a minority of “impurities” or compounds other than FAAE.
  • FAAE fatty acid alkyl esters
  • FAME fatty acid methyl esters
  • the one or more fatty acid alkyl esters can have a BMCI value of 50 or less, a SBN value of 55 or more, or a combination thereof.
  • the SBN value of the one or more fatty acid alkyl esters can be higher than the SBN value of the resid- containing fraction.
  • a fatty acid alkyl ester can include an alkyl group containing between 1 carbon (fatty acid methyl ester) to 10 carbons (fatty acid decyl ester), or 1 to 8 carbons, or 1 to 6 carbons, or 1 to 4 carbons.
  • a fatty acid alkyl ester fraction can include a blend of two or more types of fatty acid alkyl esters.
  • the fatty acid alkyl esters in a blend of fatty acid alkyl esters can correspond to a blend of esters with different fatty acids, a blend of esters with different alkyl groups, or a blend of esters including both different fatty acid and different alkyl groups.
  • a fatty acid alkyl ester fraction can correspond to a fatty acid methyl ester fraction that meets or substantially meets the requirements provided in EN 14214.
  • a fatty acid alkyl ester fraction can correspond to a fraction that meets or substantially meets the requirements described in ASTM D6751.
  • a fatty acid alkyl ester fraction can be a fraction formed at least in part by transesterification of a renewable feedstock selected from the group consisting of canola oil, palm oil, palm oil mill effluent, rapeseed oil, corn oil, soybean oil, tallow, cooking oil (i.e., vegetable cooking oil), used cooking oil (i.e., used vegetable cooking oil) and combinations of one or more of the foregoing.
  • a renewable feedstock selected from the group consisting of canola oil, palm oil, palm oil mill effluent, rapeseed oil, corn oil, soybean oil, tallow, cooking oil (i.e., vegetable cooking oil), used cooking oil (i.e., used vegetable cooking oil) and combinations of one or more of the foregoing.
  • the marine fuel or fuel blending composition comprises the heavy residual fuel oil (or the VLSFO) and biodiesel distillation tower bottoms (BDTB), wherein the BDTB are present in composition in an amount of up to 10 vol.% or up to 15 vol.% or up to 20 vol.% or up to 25 vol.% or up to 30 vol.%.
  • the marine fuel or fuel blending composition comprises the heavy residual fuel oil (or the VLSFO) and biodiesel distillation tower bottoms (BDTB), wherein the BDTB are present in composition in an amount of 1.0 vol.% to 75 vol.%, or 10 vol.% to 75 vol.%, or 20 vol.% to 75 vol.%, or 1.0 vol.% to 50 vol.%, or 10 vol.% to 50 vol.%, or 20 vol.% to 50 vol.%, or 1.0 vol.% to 30 vol.%, or 10 vol.% to 30 vol.%.
  • the marine fuel or fuel blending composition comprises the heavy residual fuel oil (or the VLSFO) and the renewable diesel (HNRD), wherein the HNRD is present in composition in an amount of up to 10 vol.% or up to 15 vol.% or up to 20 vol.% or up to 25 vol.% or up to 30 vol.%.
  • HNRD renewable diesel
  • the marine fuel or fuel blending composition comprises the heavy residual fuel oil (or the VLSFO), the BDTB, and the biodiesel, where the BDTB are present in composition in an amount of up to 10 vol.% or up to 15 vol.% or up to 20 vol.% or up to 25 vol.% or up to 30 vol.% and the biodiesel is present in composition in an amount of up to 10 vol.% or up to 15 vol.% or up to 20 vol.% or up to 25 vol.% or up to 30 vol.% or up to 35 vol.% or up to 40 vol.% or up to 45 vol.% or up to 50 vol.%.
  • BDTB can be present, such as 1.0 vol.% to 75 vol.%, or 10 vol.% to 75 vol.%, or 20 vol.% to 75 vol.%, or 1.0 vol.% to 50 vol.%, or 10 vol.% to 50 vol.%, or 20 vol.% to 50 vol.%, or 1.0 vol.% to 30 vol.%, or 10 vol.% to 30 vol.%.
  • the marine fuel or fuel blending composition comprises the heavy residual fuel oil and unrefined biodiesel that has been separated to remove glycerol but has not been subject to further upgrading or purification, where the unrefined biodiesel is present in composition in an amount of up to 10 vol.% or up to 15 vol.% or up to 20 vol.% or up to 25 vol.% or up to 30 vol.% or up to 35 vol.% or up to 40 vol.% or up to 45 vol.% or up to 50 vol.%.
  • the marine fuel or fuel blending composition comprises the heavy residual fuel oil (or the VLSFO), the HNRD, and the biodiesel, where the HNRD is present in composition in an amount of up to 10 vol.% or up to 15 vol.% or up to 20 vol.% or up to 25 vol.% or up to 30 vol.% and the biodiesel is present in composition in an amount of up to 10 vol.% or up to 15 vol.% or up to 20 vol.% or up to 25 vol.% or up to 30 vol.% .% or up to 35 vol.% or up to 40 vol.% or up to 45 vol.% or up to 50 vol.%..
  • the marine fuel or fuel blending composition comprises the heavy residual fuel oil (or the VLSFO) and both the BDTB and the HNRD, where each of the BDTB and the HNRD are independently present in composition in an amount of up to 10 vol.% or up to 15 vol.% or up to 20 vol.% or up to 25 vol.% or up to 30 vol.%.
  • the composition may independently include up to 10 vol.% or up to 15 vol.% or up to 20 vol.% or up to 25 vol.% or up to 30 vol.% of the BDTB and up to 10 vol.% or up to 15 vol.% or up to 20 vol.% or up to 25 vol.% or up to 30 vol.% of the HNRD.
  • BDTB can be present, such as 1.0 vol.% to 75 vol.%, or 10 vol.% to 75 vol.%, or 20 vol.% to 75 vol.%, or 1.0 vol.% to 50 vol.%, or 10 vol.% to 50 vol.%, or 20 vol.% to 50 vol.%, or 1.0 vol.% to 30 vol.%, or 10 vol.% to 30 vol.%.
  • the marine fuel or fuel blending composition comprises the heavy residual fuel oil (or the VLSFO), the BDTB, the HNRD, and the biodiesel where each of the BDTB, the HNRD, and the biodiesel are each independently present in composition in an amount of up to 10 vol.% or up to 15 vol.% or up to 20 vol.% or up to 25 vol.% or up to 30 vol.%.
  • the composition may independently include up to 10 vol.% or up to 15 vol.% or up to 20 vol.% or up to 25 vol.% or up to 30 vol.% of the BDTB, up to 10 vol.% or up to 15 vol.% or up to 20 vol.% or up to 25 vol.% or up to 30 vol.% of the renewable diesel, and up to 10 vol.% or up to 15 vol.% or up to 20 vol.% or up to 25 vol.% or up to 30 vol.% of the biodiesel.
  • BDTB can be present, such as 1.0 vol.% to 75 vol.%, or 10 vol.% to 75 vol.%, or 20 vol.% to 75 vol.%, or 1.0 vol.% to 50 vol.%, or 10 vol.% to 50 vol.%, or 20 vol.% to 50 vol.%, or 1.0 vol.% to 30 vol.%, or 10 vol.% to 30 vol.%.
  • the present disclosure relates generally to a marine fuel or fuel blending composition
  • a marine fuel or fuel blending composition comprising marine gasoil and renewable diesel (HNRD) comprising at least 70% n-paraffins.
  • HNRD renewable diesel
  • Marine gasoil describes marine fuels that consist essentially of a blend of various distillates. Marine gasoil is also known as marine distillate fuel and is formulated to meet or substantially meet ISO 8217 standards. The MGO can be combined with renewable diesel comprising at least 70% n-paraffins described above to provide a marine fuel or fuel blending composition.
  • the marine fuel or fuel blending composition comprises the marine gasoil and the HNRD, wherein the renewable diesel is present in composition in an amount of up to 10 vol.% or up to 15 vol.% or up to 20 vol.% or up to 25 vol.% or up to 30 vol.%.
  • the marine fuel or fuel blending composition also comprises a biodiesel or a biodiesel fuel blend component.
  • the biodiesel or biodiesel fuel blend component may meet or at least substantially meet ASTM D6751 specifications and/or EN14214 specifications.
  • ASTM D6751 specifications and/or EN14214 specifications The use of such biodiesel or biodiesel fuel blending components is beneficial for the marine residual fuels disclosed herein because they can potentially reduce particulate matter within the combustion process.
  • the marine fuel or fuel blending composition comprises the marine gasoil, the HNRD, and the biodiesel, where the renewable diesel is present in composition in an amount of up to 10 vol.% or up to 15 vol.% or up to 20 vol.% or up to 25 vol.% or up to 30 vol.% and the biodiesel is present in composition in an amount of up to 10 vol.% or up to 15 vol.% or up to 20 vol.% or up to 25 vol.% or up to 30 vol.%.
  • the present invention also relates generally to a method of using the BDTB in a marine fuel composition, wherein the BDTB have a viscosity of greater than 6 cSt at 40°C, a pour point of 10°C or higher, and an ASTM color value of 3 or more according to ASTM D1500.
  • the BDTB are blended with heavy residual fuel oil (or VLSFO), wherein the BTBD are present in the marine fuel at a concentration of up to 30% by volume.
  • the marine fuel or fuel blending composition may also include renewable diesel comprising at least 70% n-paraffins and/or a biodiesel.
  • the present invention also relates generally to the use of renewable diesel comprising at least 70% n-paraffins in a marine fuel composition, wherein the renewable diesel comprising the majority of n-paraffins are blended with heavy residual fuel oil or marine gasoil, wherein the renewable diesel is present in the marine fuel at a concentration of up to 30% by volume.
  • the marine fuel or fuel blending composition may also include a biodiesel or biodiesel fuel blend component.
  • the fuel composition may have a BMCI value of 70 or less, 65 or less, 60 or less, or 55 or less, or 50 or less, such as down to 30 or possibly still lower. Additionally or alternately, the fuel composition can have a BMCI - TE difference value of 30 or less, or 20 or less, or 15 or less, or 12 or less, or 10 or less, such as down to -20 or possibly still lower. Further additionally or alternately, a fuel composition can have an SBN-IN difference value of 20 or more, or 25 or more, or 30 or more, such as up to 60 or possibly still higher. An S BN -I N difference value of 20 or more generally indicates a compatible blend.
  • the fuel compositions and fuel blending compositions described herein may exhibit a kinematic viscosity at 50°C between 2 cSt and 380 cSt, or between 2 cSt and 180 cSt, or between 2 cSt and 80 cSt, or between 2 cSt and 60 cSt, or between 2 cSt and 30 cSt, or between 4.5 cSt and 380 cSt, or between 4.5 cSt and 180 cSt, or between 4.5 cSt and 80 cSt, or between 4.5 cSt and 60 cSt, or between 4.5 cSt and 30 cSt, or between 4.5 cSt and 10 cSt, or between 8 cSt and 380 cSt, or between 8 cSt and 180 cSt, or between 8 cSt and 80 cSt, or between 8 cSt and 60 cSt
  • the fuel compositions and fuel blending compositions described herein may exhibit a micro carbon residue of 0.5 wt.% or more, or 1 wt.% or more, or 2 wt.% or more, or 5 wt.% or more, or 10 wt.% or more, or 15wt% or more, such as up to 18 wt.%; an asphaltene content of 0.5 wt.% or more, or 1 wt.% or more, or 1.5 wt.% or more, or 2 wt.% or more, or 3 wt.% or more, or 5 wt.% or more, or 10 wt.% or more or possibly still higher.
  • the fuel compositions and fuel blending compositions described herein may exhibit; a density at 15°C of between 0.87 and 1.05 g/cm 3 , or between 0.89 and 1.05 g/cm 3 , or between 0.90 and 1.05 g/cm 3 , or between 0.92 and 1.05 g/cm 3 , or between 0.96 and 1.05 g/cm 3 , or between 0.975 and 1.05 g/cm 3 , or between 0.87 and 1.00 g/cm 3 , or between 0.87 and 0.991 g/cm 3 , or between 0.87 and 0.975 g/cm 3 , or between 0.87 and 0.96 g/cm 3 , or between 0.87 and 0.92 g/cm 3 , or between 0.89 and 0.991 g/cm 3 , or between 0.89 and 0.975 g/cm 3 , or between 0.90 and 0.991 g/cm 3 , or between 0.90 and 0.991 g/cm 3
  • the fuel compositions and fuel blending compositions described herein exhibit a sulfur content of 10,000 wppm or less, or 5000 wppm or less (such as 1500 wppm to 5000 wppm, or 4000 wppm to 5000 wppm), or 1000 wppm or less (such as 800 wppm to 1000 wppm), such as down to 10 wppm or possibly still lower.
  • the fuel compositions disclosed herein can have a sulfur content of 500 wppm or more, or 800 wppm or more, or 1000 wppm or more, or 2000 wppm or more, or 4000 wppm or more, such as up to 1000 wppm or 5000 wppm.
  • the fuel compositions and fuel blending compositions described herein can also have a low sediment content and/or a favorable value for the spot test cleanliness rating according to ASTM D4740.
  • the fuel compositions disclosed herein can have a sediment content according to ISO 10307-2 Procedure A or B of 0.1 wt.% or less, or 0.07 wt.% or less, or 0.05 wt.% or less, or 0.02 wt.% or less, such as down to having substantially no sediment (less than 0.01 wt.%).
  • the fuel compositions disclosed herein can have a spot test cleanliness rating (according to ASTM D4740) of 1 or 2.
  • any other convenient type of blend component (also referred to as a secondary flux) can also be included in the marine fuel or fuel blending composition of the disclosure so long as the sulfur content of the marine fuel or fuel blending composition contains no more than 0.5 wt.% sulfur, or no more than 0.1 wt.% sulfur.
  • the marine fuel or fuel blending composition may be blended with any of one or more of the following: low sulfur diesel (sulfur content of less than 500 wppm), ultra-low sulfur diesel (sulfur content ⁇ 10 wppm or ⁇ 15 wppm), low sulfur gas oil, ultra-low sulfur gasoil, low sulfur kerosene, ultra-low sulfur kerosene, hydrotreated straight run diesel, hydrotreated straight run gas oil, hydrotreated straight run kerosene, hydrotreated cycle oil, hydrotreated thermally cracked diesel, hydrotreated thermally cracked gas oil, hydrotreated thermally cracked kerosene, hydrotreated coker diesel, hydrotreated coker gas oil, hydrotreated coker kerosene, hydrocracker diesel, hydrocracker gas oil, hydrocracker kerosene, gas-to-liquid diesel, gas-to-liquid kerosene, non- hydrotreated straight-run diesel, non-hydrotreated straight-run kerosene, non-hydrotreated straight-run gas oil and any distillates derived from low sulfur crude
  • the fuel compositions or fuel blending component fractions disclosed herein may also include one or more fuel additives, including one or more fuel additives selected from the group consisting of pour point improver, combustion improver, flocculant, dispersant, H2S scavenger, antioxidant, stability improver, compatibility improver, etc., and combinations thereof at concentrations ranging from 5 vppm to up to 1 vol%, or 5 vppm to up to 0.8 vol%, or 5 vppm to up to 0.6 vol%, or 5 vppm to up to 0.4 vol%, or 5 vppm to up to 0.3 vol%, or 5 vppm to up to 2000 vppm, or 100 vppm to up to 1.0 vol%, or 500 vppm to up to 1.0 vol%, or 1000 vppm to up to 1.0 vol%, or 2000 vppm to up to 1.0 vol%, or 0.3 vol% to up to 1.0 vol%, 0.4 vol% to up to up to
  • the Bureau of Mines Correlation Index provides a method for characterizing the properties of a fuel oil (or another petroleum fraction).
  • the BMCI index can provide an indicator of the ability of a fuel oil fraction to maintain solubility of compounds such as asphaltenes.
  • the BMCI index can be calculated based on Equation (1):
  • VABP refers to the volume average boiling point (in degrees Kelvin) of the fraction, which can be determined based on the fractional weight boiling points for distillation of the fraction at roughly 10 vol % intervals from ⁇ 10 vol % to ⁇ 90 vol %.
  • the “d 60 ” value refers to the density in g/cm 3 of the fraction at ⁇ 60° F. ( ⁇ 16° C.). While this definition does not directly depend on the nature of the compounds in the fraction, the BMCI index value is believed to provide an indication of the ability of a fuel oil fraction to solvate asphaltenes.
  • An additional/altemative method of characterizing the solubility properties of a fuel oil (or other petroleum fraction) can correspond to the toluene equivalence (TE) of a fuel oil, based on the toluene equivalence test as described, for example, in U.S. Pat. No. 5,871,634, which is incorporated herein by reference with regard to the definitions for and descriptions of toluene equivalence, solubility number (SBN), and insolubility number (I N ).
  • TE toluene equivalence
  • SBN solubility number
  • I N insolubility number
  • test liquid mixture can be prepared by blending n-heptane and toluene in various known proportions. Each of these can be mixed with the fuel oil at the selected volume ratio of oil to test liquid mixture. A determination can then be made for each oil/test liquid mixture to determine if the asphaltenes are soluble or insoluble. Any convenient method might be used. One possibility can be to observe a drop of the blend of test liquid mixture and oil between a glass slide and a glass cover slip using transmitted light with an optical microscope at a magnification from ⁇ 50x to ⁇ 600x. If the asphaltenes are in solution, few, if any, dark particles will be observed.
  • asphaltenes are insoluble, many dark, usually brownish, particles, usually ⁇ 0.5 microns to ⁇ 10 microns in size, can be observed.
  • Another possible method can be to put a drop of the blend of test liquid mixture and oil on a piece of filter paper and let it dry. If the asphaltenes are insoluble, a dark ring or circle will be seen about the center of the yellow-brown spot made by the oil. If the asphaltenes are soluble, the color of the spot made by the oil will be relatively uniform in color. The results of blending oil with all of the test liquid mixtures can then be ordered according to increasing percent toluene in the test liquid mixture.
  • the desired TE value can be between the minimum percent toluene that dissolves asphaltenes and the maximum percent toluene that precipitates asphaltenes. Depending on the desired level of accuracy, more test liquid mixtures can be prepared with percent toluene amounts in between these limits. The additional test liquid mixtures can be blended with oil at the selected oil to test liquid mixture volume ratio, and determinations can be made whether the asphaltenes are soluble or insoluble. The process can be continued until the desired value is determined within the desired accuracy. The final desired TE value can be taken as the mean of the minimum percent toluene that dissolves asphaltenes and the maximum percent toluene that precipitates asphaltenes.
  • the above test method for the toluene equivalence test can be expanded to allow for determination of a solubility number (S BN ) and an insolubility number (I N ) for a fuel oil sample. If it is desired to determine SBN and/or I N for a fuel oil sample, the toluene equivalence test described above can be performed to generate a first data point corresponding to a first volume ratio R 1 of fuel oil to test liquid at a first percent of toluene T 1 in the test liquid at the TE value. After generating the TE value, one option can be to determine a second data point by a similar process but using a different oil to test liquid mixture volume ratio.
  • a percent toluene below that determined for the first data point can be selected and that test liquid mixture can be added to a known volume of the fuel oil until asphaltenes just begin to precipitate. At that point the volume ratio of oil to test liquid mixture, R 2 , at the selected percent toluene in the test liquid mixture, T 2 , can be used the second data point. Since the accuracy of the final numbers can increase at greater distances between the data points, one option for the second test liquid mixture can be to use a test liquid containing 0% toluene or 100% n-heptane. This type of test for generating the second data point can be referred to as the heptane dilution test.
  • Tables 1-7 below depict examples of potential blends that can be generated with HFO and VLSFO blended with BDTB and HNRD. Both the BDTB and HNRD are renewable fuel candidates that do not typically meet on-road fuel needs and be used to produce the marine fuels and marine fuel blending compositions described herein.
  • the example blends include a low bookend at 5% and a high bookend at 15%. There is also a high-biofuel concentration blend that is 47.5% of a high-cloud point biodiesel and 2.5% BDTB to maximize biofuel blending. Lastly, there is a blend with HNRD with a high- cloud MGO at 10% and 20% blend concentrations.
  • Table 1 compares the properties of the two residual fuels (heavy fuel oil and marine gasoil) to be blended with BDTB and the renewable diesel comprising the majority of n- paraffins along with very low sulfur fuel oil.
  • the Heavy Fuel Oil (HFO) is used in the examples below is a Marine fuel oil that at least substantially complies with ISO 8217:2017 and is available from Exxon Mobil Corporation.
  • the Very Low Sulfur Fuel Oil (VLSFO) used in the examples below is available from Exxon Mobil Corporation under the tradename EMF.5TM.
  • Table 1 Neat Properties of Marine Fuels [0114]
  • Table 2 describes the neat test properties of the various blend components - (1) biodiesel distillation tower bottoms (BDTB), (2) biodiesel (or FAME), and (3) renewable diesel comprising a majority of n-paraffins (HNRD).
  • BDTB biodiesel distillation tower bottoms
  • FAME biodiesel
  • HNRD renewable diesel comprising a majority of n-paraffins
  • Table 2 Neat Properties BDTB, FAME, and HNRD [0115]
  • Table 3 depicts the properties of two different marine fuel blend compositions containing various concentrations of very low sulfur fuel oil (VLSFO) and renewable diesel comprising a majority of n-paraffins (HNRD). As seen in Table 3, the addition of a larger concentration of HNRD reduced the amount of sulfur in the fuel composition.
  • Table 3 Blends of 0.5% Sulfur VLSFO with HNRD
  • Table 4 depicts the properties of two different marine fuel blend compositions containing various concentrations of heavy residual fuel oil and BDTB as well as composition containing 50% HFO and 50% BDTB and biodiesel (FAME). As seen in Table 5, the addition of a larger concentration of BDTB reduced the amount of sulfur in the fuel composition. Furthermore, the addition of both biodiesel (FAME) and BDTB reduced the amount of sulfur in the fuel composition by a significant amount.
  • Table 5 depicts the properties of two different marine fuel blend compositions containing various concentrations of VLSFO and BTDB. As seen in Table 6, the addition of a larger concentration of BDTB reduced the amount of sulfur in the fuel composition.
  • Table 5 Blends of 0.5% VLSFO with BDTB [0118]
  • Table 6 depicts the properties of two different marine fuel blend compositions containing various concentrations of MGO and HNRD. As seen in Table 7, the addition of HNRD reduced the amount of sulfur in the fuel composition.
  • Biodiesel distillation tower bottoms have an unexpectedly high compatibility for blending with resid fractions.
  • Biodiesel distillation tower bottoms can typically have BMCI values of around 45 or less. This is similar to the BMCI values of around 30 that are typical of various types of hydrotreated distillate fractions that are commonly used as distillate flux for blending with resid fractions to form marine fuel oils (and/or fuel blending components).
  • BMCI values of around 30 that are typical of various types of hydrotreated distillate fractions that are commonly used as distillate flux for blending with resid fractions to form marine fuel oils (and/or fuel blending components).
  • biodiesel distillation tower bottoms have substantially greater compatibility for blending with resid fractions while reducing or minimizing formation of sediment and/or sludge.
  • biodiesel distillation tower bottoms fractions have unexpectedly high solubility blending numbers (S BN ) relative to the corresponding BMCI values.
  • S BN solubility blending numbers
  • using a biodiesel distillation tower bottoms fraction as a flux for a resid-containing fraction can provide the unexpected combination of reducing the density, kinematic viscosity, and optionally sulfur content of a blend while also maintaining or increasing the compatibility. This is in contrast to the expected behavior of a blend where flux is added.
  • addition of flux to a resid-containing fraction can reduce one or more of density, kinematic viscosity, and sulfur, but with a corresponding reduction in compatibility.
  • BMCI serves as a proxy for ability to solvate asphaltenes due to the differing density of chain-like compounds and ring-based compounds.
  • oxygenated nature of the BDTB provides for increased aromatic solubility in spite of the BDTB having an otherwise paraffin-like profile with regard to the factors for calculating BMCI.
  • the residual fuel oil sample has a solvency value (SBN) of 103, whereas the biodiesel distillation tower bottoms has a SBN of 104.
  • SBN solvency value
  • biodiesel distillation tower bottoms has a SBN of 104.
  • SBN solvency value
  • a blend of the residual oil and biodiesel distillation tower bottoms would be expected to have a SBN between 103 and 104.
  • SBN SBN of a 5 vol.% and 15 vol.% blend of biodiesel distillation tower bottoms in the residual fuel oil was measured.
  • the blended composition had SBN values of 116 and 152 respectively, which were much higher than the SBN values of the fuel oil and biodiesel distillation tower bottoms components separately.
  • FIG. 1 shows the results from these additional characterizations.
  • compositional data including impurity data, is provided for various biodiesel distillation tower bottoms samples and various biodiesel samples. As shown in FIG. 1, there are a number of differences between biodiesel distillation tower bottoms and either biodiesel prior to distillation or a distilled biodiesel.
  • the density at 15°C of BDTB is typically greater than 900 kg/m 3
  • undistilled biodiesel or a distilled biodiesel fractions have a density at 15°C of 890 kg/m 3 or less.
  • the kinematic viscosity at 50°C of BDTB is also substantially higher than the kinematic viscosity at 50°C of a biodiesel fraction.
  • the higher density and kinematic viscosity of BDTB is consistent with the higher boiling point profile of BDTB relative to biodiesel (either prior to distillation or after distillation).
  • biodiesel distillation tower bottoms typically have substantially higher contents of impurities than biodiesel fractions. As shown in FIG.
  • BDTB can have an ash content of greater than 0.1 wt% and/or elevated metal impurity levels.
  • the ash content and/or content of metal impurities for a BDTB fraction can be improved by further processing, but such further processing can be costly relative to the end value use of the BDTB.
  • FIG. 2 provides additional information about the various BDTB and biodiesel fractions with regard to ester content in the fractions.
  • BDTB fractions can have a wide range of ester content.
  • the ester content depends in part on the nature of the distillation that is used to form a biodiesel fraction and the corresponding bottoms fraction.
  • the distillation also needs to be performed so that the resulting biodiesel satisfies a desired specification with regard to boiling range and impurity levels.
  • the bottoms fraction typically includes at least some esters, and the ester content can be relatively high depending on the quality of the distillation.
  • the ester content of BDTB can range from 10 wt% to 45 wt%, or 10 wt% to 40 wt%, or 15 wt% to 45 wt%, or 15 wt% to 40 wt%, or 20 wt% to 40 wt%. This is in contrast to either undistilled biodiesel or biodiesel after distillation, where the ester content can be 99 wt% or more.
  • BDTB fractions are also different from conventional biodiesel.
  • Biodiesel samples typically have a visual appearance of clear and bright.
  • BDTB samples are typically opaque. Due to the opaque nature of BDTB, in some aspects BDTB samples can have an ASTM DI 500 color value of 3.0 or more, or 5.0 or more, such as up to 8.0.
  • a marine fuel or fuel blending composition comprising: a blend of heavy residual fuel oil and one or more of (a) biodiesel distillation tower bottoms, and (b) renewable diesel comprising at least 70% n-paraffins, wherein the marine fuel or fuel blending composition contains less than 3.5 wt.% sulfur.
  • the fuel or fuel blending composition comprises the renewable diesel, wherein the renewable diesel comprises up to 95% n-paraffins.
  • Clause 7 The marine fuel or fuel blending composition according to clause 3, wherein the renewable diesel is present in the fuel composition at a concentration of up to 30% by volume.
  • Clause 8 The marine fuel or fuel blending composition according to clause 1, wherein the fuel or fuel blending composition comprises the biodiesel distillation tower bottoms and the renewable diesel.
  • a marine fuel or fuel blending composition comprising marine gasoil and renewable diesel comprising at least 70% n-paraffins.
  • a marine fuel or fuel blending composition comprising a blend of heavy residual fuel oil and unrefined biodiesel, wherein the unrefined biodiesel has been separated to remove glycerol but has not been subject to further upgrading or purification.
  • a method of using biodiesel distillation tower bottoms in a marine fuel composition the biodiesel distillation tower bottoms have a viscosity of greater than 6 cSt at 40°C, a pour point of 10°C or higher, and an ASTM color value of 3 or more according to ASTM D1500, wherein the method comprises the step of blending the biodiesel distillation tower bottoms with heavy residual fuel oil, wherein the biodiesel distillation tower bottoms are present in the marine fuel at a concentration of up to 30% by weight.
  • a method using renewable diesel comprising at least 70% n-paraffins in a marine fuel composition comprising the step of blending the renewable diesel comprising the majority of n-paraffins with heavy residual fuel oil or marine gasoil, wherein the renewable diesel is present in the marine fuel at a concentration of up to 30% by volume.
  • a method of improving solvency of a marine fuel or fuel blending composition comprising the steps of: blending at least 1% by volume biodiesel distillation tower bottoms with heavy residual oil to produce the marine fuel or fuel blending composition, wherein the marine fuel or fuel blending composition exhibits improved solvency.
  • a marine fuel or fuel blending composition comprising: a blend of heavy residual fuel oil and biodiesel distillation tower bottoms, wherein the composition comprises less than 3.5 wt.% sulfur, wherein the composition comprises 1.0 vol.% to 70 vol% of the biodiesel distillation tower bottoms.
  • Clause 24 The marine fuel or fuel blending composition of Clause 23, wherein 20 wt% or more of the biodiesel distillation tower bottoms has a boiling point of 550°C or higher.
  • Clause 25 The marine fuel or fuel blending composition of Clause 23 or 24, wherein the biodiesel distillation tower bottoms comprise an ash content of 0.2 wt% or more.
  • biodiesel distillation tower bottoms comprises i) a combined content of sodium and potassium of 50 wppm or more; ii) a combined content of calcium and magnesium of 50 wppm or more; hi) 50 wppm or more of phosphorus; iv) or a combination of two or more of i), ii), and hi).
  • composition comprises less than 5.0 wt% of fatty acid alkyl esters.
  • biodiesel distillation tower bottoms comprise 40 wt% or less of fatty acid alkyl esters.
  • Clause 29 The marine fuel or fuel blending composition of Clause 28, wherein the composition comprises 10 vol% or less of biodiesel distillation tower bottoms.
  • Clause 30 The marine fuel or fuel blending composition of any of Clauses 23 to
  • composition comprises a sulfur content of 1.0 wt% or less, the composition comprising 90 wt% or more of a combined amount of the heavy residual fuel oil and biodiesel distillation tower bottoms, the heavy residual sulfur fuel oil comprising a sulfur content of 1.5 wt% or more.
  • a fatty acid alkyl ester content of the composition is lower than a fatty acid alkyl ester content of the biodiesel distillation tower bottoms.

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  • Liquid Carbonaceous Fuels (AREA)

Abstract

L'invention concerne une composition de carburant marin ou de mélange de carburants marins qui comprend un constituant renouvelable qui peut être mélangé de façon à obtenir un mazout lourd ou un gasoil marin afin de respecter les limites réglementaires pour le soufre. Le constituant renouvelable peut comprendre des résidus de distillation de biodiesel et/ou du diesel renouvelable comprenant au moins 70 % de n-paraffines. La composition de carburant marin peut également comprendre un biodiesel. En variante, le constituant renouvelable peut comprendre du biodiesel non raffiné, le biodiesel non raffiné ayant été séparé de façon à éliminer le glycérol mais n'ayant subi aucune valorisation ou purification additionnelle. La composition de carburant marin peut également présenter une solvabilité accrue.
PCT/US2023/027260 2022-07-14 2023-07-10 Carburants renouvelables pour compositions de mélanges de carburants marins distillés et résiduels WO2024015295A1 (fr)

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US20220033717A1 (en) * 2018-11-28 2022-02-03 Neste Oyj Marine fuel blend
US20220169934A1 (en) * 2020-11-30 2022-06-02 Exxonmobil Research And Engineering Company Marine fuel compositions

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* Cited by examiner, † Cited by third party
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US5871634A (en) 1996-12-10 1999-02-16 Exxon Research And Engineering Company Process for blending potentially incompatible petroleum oils
US20130014431A1 (en) * 2011-07-11 2013-01-17 Phillips 66 Company Advanced, biomass-derived, low-sulfur bunker fuels
US20210363431A1 (en) 2018-05-03 2021-11-25 Renewable Energy Group, Inc. Methods and Devices for Producing Biodiesel, Diesel-Range Hydrocarbons, and Products Obtained Therefrom
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Title
GRIFFITH, M. G.SIEGMUND, C. W.: "Marine Fuels, ASTM STP", vol. 878, 1985, AMERICAN SOCIETY FOR TESTING AND MATERIALS, article "Controlling Compatibility of Residual Fuel Oils", pages: 227 - 247

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