WO2024015099A1 - Marine diesel cylinder lubricating oil compositions - Google Patents
Marine diesel cylinder lubricating oil compositions Download PDFInfo
- Publication number
- WO2024015099A1 WO2024015099A1 PCT/US2022/073729 US2022073729W WO2024015099A1 WO 2024015099 A1 WO2024015099 A1 WO 2024015099A1 US 2022073729 W US2022073729 W US 2022073729W WO 2024015099 A1 WO2024015099 A1 WO 2024015099A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- lubricating oil
- oil composition
- composition
- viscosity
- lubricating
- Prior art date
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 208
- 239000010687 lubricating oil Substances 0.000 title claims abstract description 149
- 239000003921 oil Substances 0.000 claims abstract description 144
- 229920000089 Cyclic olefin copolymer Polymers 0.000 claims abstract description 107
- 230000001050 lubricating effect Effects 0.000 claims abstract description 27
- 238000000034 method Methods 0.000 claims description 32
- 238000002485 combustion reaction Methods 0.000 claims description 18
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical group C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 13
- 239000005977 Ethylene Substances 0.000 claims description 13
- 229920001577 copolymer Polymers 0.000 claims description 13
- 239000004034 viscosity adjusting agent Substances 0.000 claims description 8
- 230000015572 biosynthetic process Effects 0.000 claims description 7
- 230000008719 thickening Effects 0.000 claims description 3
- 230000002902 bimodal effect Effects 0.000 claims description 2
- 235000019198 oils Nutrition 0.000 description 134
- 239000004711 α-olefin Substances 0.000 description 76
- -1 aliphatic mono-olefin Chemical class 0.000 description 67
- 239000000314 lubricant Substances 0.000 description 54
- 239000002199 base oil Substances 0.000 description 49
- 239000003599 detergent Substances 0.000 description 48
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 36
- 239000000446 fuel Substances 0.000 description 34
- 239000002562 thickening agent Substances 0.000 description 34
- 239000000654 additive Substances 0.000 description 33
- 230000007935 neutral effect Effects 0.000 description 31
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 30
- 229910052751 metal Inorganic materials 0.000 description 30
- 239000002184 metal Substances 0.000 description 30
- 239000011593 sulfur Substances 0.000 description 30
- 229910052717 sulfur Inorganic materials 0.000 description 30
- 238000007254 oxidation reaction Methods 0.000 description 27
- 239000003085 diluting agent Substances 0.000 description 26
- 230000003647 oxidation Effects 0.000 description 26
- 239000011575 calcium Substances 0.000 description 24
- 229910052791 calcium Inorganic materials 0.000 description 24
- 238000012360 testing method Methods 0.000 description 23
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 21
- 125000000217 alkyl group Chemical group 0.000 description 21
- 239000002270 dispersing agent Substances 0.000 description 21
- 230000000052 comparative effect Effects 0.000 description 20
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 19
- 125000004432 carbon atom Chemical group C* 0.000 description 19
- 150000001336 alkenes Chemical class 0.000 description 18
- 239000012141 concentrate Substances 0.000 description 18
- 150000003839 salts Chemical class 0.000 description 18
- 239000003513 alkali Substances 0.000 description 16
- 238000009472 formulation Methods 0.000 description 16
- 239000003112 inhibitor Substances 0.000 description 16
- 239000003963 antioxidant agent Substances 0.000 description 14
- 150000001875 compounds Chemical class 0.000 description 14
- 230000000996 additive effect Effects 0.000 description 13
- 239000002585 base Substances 0.000 description 13
- 239000000463 material Substances 0.000 description 13
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 12
- 239000006260 foam Substances 0.000 description 11
- 150000002989 phenols Chemical class 0.000 description 11
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 11
- 229920002367 Polyisobutene Polymers 0.000 description 10
- 239000002253 acid Substances 0.000 description 10
- 239000007788 liquid Substances 0.000 description 10
- KZNICNPSHKQLFF-UHFFFAOYSA-N succinimide Chemical compound O=C1CCC(=O)N1 KZNICNPSHKQLFF-UHFFFAOYSA-N 0.000 description 10
- 239000003795 chemical substances by application Substances 0.000 description 9
- 230000001590 oxidative effect Effects 0.000 description 9
- 239000000047 product Substances 0.000 description 9
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 8
- 239000010763 heavy fuel oil Substances 0.000 description 8
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 8
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 8
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 8
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 7
- 230000002378 acidificating effect Effects 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- 230000006698 induction Effects 0.000 description 7
- 229910052749 magnesium Inorganic materials 0.000 description 7
- 239000011777 magnesium Substances 0.000 description 7
- 239000003607 modifier Substances 0.000 description 7
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 6
- PTFIPECGHSYQNR-UHFFFAOYSA-N cardanol Natural products CCCCCCCCCCCCCCCC1=CC=CC(O)=C1 PTFIPECGHSYQNR-UHFFFAOYSA-N 0.000 description 6
- 235000014113 dietary fatty acids Nutrition 0.000 description 6
- 150000002148 esters Chemical class 0.000 description 6
- 239000000194 fatty acid Substances 0.000 description 6
- 229930195729 fatty acid Natural products 0.000 description 6
- 239000000295 fuel oil Substances 0.000 description 6
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 6
- 238000006317 isomerization reaction Methods 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 6
- 150000001342 alkaline earth metals Chemical class 0.000 description 5
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 5
- 150000007942 carboxylates Chemical class 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- 150000004665 fatty acids Chemical class 0.000 description 5
- 125000001183 hydrocarbyl group Chemical group 0.000 description 5
- 150000005165 hydroxybenzoic acids Chemical class 0.000 description 5
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 229960002317 succinimide Drugs 0.000 description 5
- 239000011701 zinc Substances 0.000 description 5
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- KEQFTVQCIQJIQW-UHFFFAOYSA-N N-Phenyl-2-naphthylamine Chemical compound C=1C=C2C=CC=CC2=CC=1NC1=CC=CC=C1 KEQFTVQCIQJIQW-UHFFFAOYSA-N 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 4
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 4
- 150000007513 acids Chemical class 0.000 description 4
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 4
- 239000000920 calcium hydroxide Substances 0.000 description 4
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 4
- 239000000292 calcium oxide Substances 0.000 description 4
- 229910002092 carbon dioxide Inorganic materials 0.000 description 4
- DMBHHRLKUKUOEG-UHFFFAOYSA-N diphenylamine Chemical compound C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 description 4
- 239000000975 dye Substances 0.000 description 4
- 239000010408 film Substances 0.000 description 4
- 239000012530 fluid Substances 0.000 description 4
- 229930195733 hydrocarbon Natural products 0.000 description 4
- 150000002430 hydrocarbons Chemical class 0.000 description 4
- 150000002736 metal compounds Chemical class 0.000 description 4
- 239000002480 mineral oil Substances 0.000 description 4
- 238000006386 neutralization reaction Methods 0.000 description 4
- 239000003208 petroleum Substances 0.000 description 4
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 4
- 150000008442 polyphenolic compounds Chemical class 0.000 description 4
- 235000013824 polyphenols Nutrition 0.000 description 4
- 150000003902 salicylic acid esters Chemical class 0.000 description 4
- 239000000344 soap Substances 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 229910052725 zinc Inorganic materials 0.000 description 4
- 229910052726 zirconium Inorganic materials 0.000 description 4
- RREANTFLPGEWEN-MBLPBCRHSA-N 7-[4-[[(3z)-3-[4-amino-5-[(3,4,5-trimethoxyphenyl)methyl]pyrimidin-2-yl]imino-5-fluoro-2-oxoindol-1-yl]methyl]piperazin-1-yl]-1-cyclopropyl-6-fluoro-4-oxoquinoline-3-carboxylic acid Chemical compound COC1=C(OC)C(OC)=CC(CC=2C(=NC(\N=C/3C4=CC(F)=CC=C4N(CN4CCN(CC4)C=4C(=CC=5C(=O)C(C(O)=O)=CN(C=5C=4)C4CC4)F)C\3=O)=NC=2)N)=C1 RREANTFLPGEWEN-MBLPBCRHSA-N 0.000 description 3
- 244000226021 Anacardium occidentale Species 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 229910052783 alkali metal Inorganic materials 0.000 description 3
- 150000001340 alkali metals Chemical class 0.000 description 3
- 150000001412 amines Chemical class 0.000 description 3
- 229910052788 barium Inorganic materials 0.000 description 3
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 3
- 235000010290 biphenyl Nutrition 0.000 description 3
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 3
- 235000011116 calcium hydroxide Nutrition 0.000 description 3
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 3
- 239000001569 carbon dioxide Substances 0.000 description 3
- 235000020226 cashew nut Nutrition 0.000 description 3
- 230000015556 catabolic process Effects 0.000 description 3
- 238000009903 catalytic hydrogenation reaction Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 125000002573 ethenylidene group Chemical group [*]=C=C([H])[H] 0.000 description 3
- 229920001038 ethylene copolymer Polymers 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 3
- 239000003949 liquefied natural gas Substances 0.000 description 3
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 3
- 235000010446 mineral oil Nutrition 0.000 description 3
- 230000003472 neutralizing effect Effects 0.000 description 3
- 239000002736 nonionic surfactant Substances 0.000 description 3
- 150000002924 oxiranes Chemical class 0.000 description 3
- 229920000768 polyamine Polymers 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000000746 purification Methods 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- 229910052708 sodium Inorganic materials 0.000 description 3
- 125000001424 substituent group Chemical group 0.000 description 3
- 150000003871 sulfonates Chemical class 0.000 description 3
- 239000008096 xylene Substances 0.000 description 3
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 2
- ZGEGCLOFRBLKSE-UHFFFAOYSA-N 1-Heptene Chemical compound CCCCCC=C ZGEGCLOFRBLKSE-UHFFFAOYSA-N 0.000 description 2
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 2
- JOLVYUIAMRUBRK-UHFFFAOYSA-N 11',12',14',15'-Tetradehydro(Z,Z-)-3-(8-Pentadecenyl)phenol Natural products OC1=CC=CC(CCCCCCCC=CCC=CCC=C)=C1 JOLVYUIAMRUBRK-UHFFFAOYSA-N 0.000 description 2
- YLKVIMNNMLKUGJ-UHFFFAOYSA-N 3-Delta8-pentadecenylphenol Natural products CCCCCCC=CCCCCCCCC1=CC=CC(O)=C1 YLKVIMNNMLKUGJ-UHFFFAOYSA-N 0.000 description 2
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- JOLVYUIAMRUBRK-UTOQUPLUSA-N Cardanol Chemical compound OC1=CC=CC(CCCCCCC\C=C/C\C=C/CC=C)=C1 JOLVYUIAMRUBRK-UTOQUPLUSA-N 0.000 description 2
- FAYVLNWNMNHXGA-UHFFFAOYSA-N Cardanoldiene Natural products CCCC=CCC=CCCCCCCCC1=CC=CC(O)=C1 FAYVLNWNMNHXGA-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 2
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 2
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical class S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 2
- 150000001299 aldehydes Chemical class 0.000 description 2
- 230000029936 alkylation Effects 0.000 description 2
- 238000005804 alkylation reaction Methods 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 150000004982 aromatic amines Chemical class 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 239000004305 biphenyl Substances 0.000 description 2
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 238000004517 catalytic hydrocracking Methods 0.000 description 2
- YCIMNLLNPGFGHC-UHFFFAOYSA-N catechol Chemical compound OC1=CC=CC=C1O YCIMNLLNPGFGHC-UHFFFAOYSA-N 0.000 description 2
- 239000007859 condensation product Substances 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
- 125000005266 diarylamine group Chemical group 0.000 description 2
- 150000005690 diesters Chemical class 0.000 description 2
- 230000003467 diminishing effect Effects 0.000 description 2
- 150000004679 hydroxides Chemical class 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000011133 lead Substances 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 150000004706 metal oxides Chemical class 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000010688 mineral lubricating oil Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229910052750 molybdenum Inorganic materials 0.000 description 2
- 239000011733 molybdenum Substances 0.000 description 2
- 239000010705 motor oil Substances 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 150000002894 organic compounds Chemical class 0.000 description 2
- 230000008520 organization Effects 0.000 description 2
- 230000036961 partial effect Effects 0.000 description 2
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 2
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 2
- 229910052697 platinum Inorganic materials 0.000 description 2
- 229920000058 polyacrylate Polymers 0.000 description 2
- 229920013639 polyalphaolefin Polymers 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 229920000193 polymethacrylate Polymers 0.000 description 2
- 229920005862 polyol Polymers 0.000 description 2
- 229920006389 polyphenyl polymer Polymers 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 239000011591 potassium Substances 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- 238000010248 power generation Methods 0.000 description 2
- WQGWDDDVZFFDIG-UHFFFAOYSA-N pyrogallol Chemical compound OC1=CC=CC(O)=C1O WQGWDDDVZFFDIG-UHFFFAOYSA-N 0.000 description 2
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000000600 sorbitol Substances 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 239000010689 synthetic lubricating oil Substances 0.000 description 2
- 229920001897 terpolymer Polymers 0.000 description 2
- 239000010409 thin film Substances 0.000 description 2
- 229910052720 vanadium Inorganic materials 0.000 description 2
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 2
- 235000015112 vegetable and seed oil Nutrition 0.000 description 2
- 239000008158 vegetable oil Substances 0.000 description 2
- 239000001993 wax Substances 0.000 description 2
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 1
- FFJCNSLCJOQHKM-CLFAGFIQSA-N (z)-1-[(z)-octadec-9-enoxy]octadec-9-ene Chemical compound CCCCCCCC\C=C/CCCCCCCCOCCCCCCCC\C=C/CCCCCCCC FFJCNSLCJOQHKM-CLFAGFIQSA-N 0.000 description 1
- RDAGYWUMBWNXIC-UHFFFAOYSA-N 1,2-bis(2-ethylhexyl)benzene Chemical class CCCCC(CC)CC1=CC=CC=C1CC(CC)CCCC RDAGYWUMBWNXIC-UHFFFAOYSA-N 0.000 description 1
- YEYQUBZGSWAPGE-UHFFFAOYSA-N 1,2-di(nonyl)benzene Chemical class CCCCCCCCCC1=CC=CC=C1CCCCCCCCC YEYQUBZGSWAPGE-UHFFFAOYSA-N 0.000 description 1
- PFEFOYRSMXVNEL-UHFFFAOYSA-N 2,4,6-tritert-butylphenol Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 PFEFOYRSMXVNEL-UHFFFAOYSA-N 0.000 description 1
- DKCPKDPYUFEZCP-UHFFFAOYSA-N 2,6-di-tert-butylphenol Chemical compound CC(C)(C)C1=CC=CC(C(C)(C)C)=C1O DKCPKDPYUFEZCP-UHFFFAOYSA-N 0.000 description 1
- YEVQZPWSVWZAOB-UHFFFAOYSA-N 2-(bromomethyl)-1-iodo-4-(trifluoromethyl)benzene Chemical compound FC(F)(F)C1=CC=C(I)C(CBr)=C1 YEVQZPWSVWZAOB-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- OFYFURKXMHQOGG-UHFFFAOYSA-J 2-ethylhexanoate;zirconium(4+) Chemical compound [Zr+4].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O OFYFURKXMHQOGG-UHFFFAOYSA-J 0.000 description 1
- MUHFRORXWCGZGE-KTKRTIGZSA-N 2-hydroxyethyl (z)-octadec-9-enoate Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OCCO MUHFRORXWCGZGE-KTKRTIGZSA-N 0.000 description 1
- ROGIWVXWXZRRMZ-UHFFFAOYSA-N 2-methylbuta-1,3-diene;styrene Chemical class CC(=C)C=C.C=CC1=CC=CC=C1 ROGIWVXWXZRRMZ-UHFFFAOYSA-N 0.000 description 1
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 1
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical class C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 1
- KLCNJIQZXOQYTE-UHFFFAOYSA-N 4,4-dimethylpent-1-ene Chemical compound CC(C)(C)CC=C KLCNJIQZXOQYTE-UHFFFAOYSA-N 0.000 description 1
- SUWJESCICIOQHO-UHFFFAOYSA-N 4-methylhex-1-ene Chemical compound CCC(C)CC=C SUWJESCICIOQHO-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N Acrylic acid Chemical compound OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000010754 BS 2869 Class F Substances 0.000 description 1
- 229930185605 Bisphenol Natural products 0.000 description 1
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 1
- 229910052684 Cerium Inorganic materials 0.000 description 1
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- KMTRUDSVKNLOMY-UHFFFAOYSA-N Ethylene carbonate Chemical compound O=C1OCCO1 KMTRUDSVKNLOMY-UHFFFAOYSA-N 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical class CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- QAPVYZRWKDXNDK-UHFFFAOYSA-N P,P-Dioctyldiphenylamine Chemical compound C1=CC(CCCCCCCC)=CC=C1NC1=CC=C(CCCCCCCC)C=C1 QAPVYZRWKDXNDK-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 235000019483 Peanut oil Nutrition 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 229920000388 Polyphosphate Polymers 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 1
- YZCKVEUIGOORGS-IGMARMGPSA-N Protium Chemical compound [1H] YZCKVEUIGOORGS-IGMARMGPSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- YSMRWXYRXBRSND-UHFFFAOYSA-N TOTP Chemical compound CC1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C YSMRWXYRXBRSND-UHFFFAOYSA-N 0.000 description 1
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical class C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- HEDRZPFGACZZDS-MICDWDOJSA-N Trichloro(2H)methane Chemical compound [2H]C(Cl)(Cl)Cl HEDRZPFGACZZDS-MICDWDOJSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- WERKSKAQRVDLDW-ANOHMWSOSA-N [(2s,3r,4r,5r)-2,3,4,5,6-pentahydroxyhexyl] (z)-octadec-9-enoate Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO WERKSKAQRVDLDW-ANOHMWSOSA-N 0.000 description 1
- FOZRPGQOQRDOPA-UHFFFAOYSA-J [Zr+4].Oc1ccccc1C([O-])=O.Oc1ccccc1C([O-])=O.Oc1ccccc1C([O-])=O.Oc1ccccc1C([O-])=O Chemical compound [Zr+4].Oc1ccccc1C([O-])=O.Oc1ccccc1C([O-])=O.Oc1ccccc1C([O-])=O.Oc1ccccc1C([O-])=O FOZRPGQOQRDOPA-UHFFFAOYSA-J 0.000 description 1
- 239000004480 active ingredient Substances 0.000 description 1
- 125000005024 alkenyl aryl group Chemical group 0.000 description 1
- 150000004703 alkoxides Chemical class 0.000 description 1
- 150000004996 alkyl benzenes Chemical class 0.000 description 1
- 229940100198 alkylating agent Drugs 0.000 description 1
- 239000002168 alkylating agent Substances 0.000 description 1
- 230000002152 alkylating effect Effects 0.000 description 1
- 239000010775 animal oil Substances 0.000 description 1
- 239000001000 anthraquinone dye Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 150000001491 aromatic compounds Chemical class 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 125000006267 biphenyl group Chemical group 0.000 description 1
- 150000004074 biphenyls Chemical class 0.000 description 1
- WMWLMWRWZQELOS-UHFFFAOYSA-N bismuth(III) oxide Inorganic materials O=[Bi]O[Bi]=O WMWLMWRWZQELOS-UHFFFAOYSA-N 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
- 239000004327 boric acid Substances 0.000 description 1
- 150000001639 boron compounds Chemical class 0.000 description 1
- 150000001642 boronic acid derivatives Chemical class 0.000 description 1
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical class C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 150000001733 carboxylic acid esters Chemical class 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 239000004359 castor oil Substances 0.000 description 1
- 235000019438 castor oil Nutrition 0.000 description 1
- ZMIGMASIKSOYAM-UHFFFAOYSA-N cerium Chemical compound [Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce] ZMIGMASIKSOYAM-UHFFFAOYSA-N 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 235000005687 corn oil Nutrition 0.000 description 1
- 239000002285 corn oil Substances 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 229930003836 cresol Natural products 0.000 description 1
- 150000005676 cyclic carbonates Chemical class 0.000 description 1
- 239000010727 cylinder oil Substances 0.000 description 1
- DZQISOJKASMITI-UHFFFAOYSA-N decyl-dioxido-oxo-$l^{5}-phosphane;hydron Chemical compound CCCCCCCCCCP(O)(O)=O DZQISOJKASMITI-UHFFFAOYSA-N 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 239000002274 desiccant Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 125000000664 diazo group Chemical group [N-]=[N+]=[*] 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- 239000004205 dimethyl polysiloxane Substances 0.000 description 1
- WDNQRCVBPNOTNV-UHFFFAOYSA-N dinonylnaphthylsulfonic acid Chemical class C1=CC=C2C(S(O)(=O)=O)=C(CCCCCCCCC)C(CCCCCCCCC)=CC2=C1 WDNQRCVBPNOTNV-UHFFFAOYSA-N 0.000 description 1
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical class C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 1
- LTYMSROWYAPPGB-UHFFFAOYSA-N diphenyl sulfide Chemical class C=1C=CC=CC=1SC1=CC=CC=C1 LTYMSROWYAPPGB-UHFFFAOYSA-N 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- NAGJZTKCGNOGPW-UHFFFAOYSA-N dithiophosphoric acid Chemical compound OP(O)(S)=S NAGJZTKCGNOGPW-UHFFFAOYSA-N 0.000 description 1
- KWKXNDCHNDYVRT-UHFFFAOYSA-N dodecylbenzene Chemical class CCCCCCCCCCCCC1=CC=CC=C1 KWKXNDCHNDYVRT-UHFFFAOYSA-N 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 239000008157 edible vegetable oil Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000007850 fluorescent dye Substances 0.000 description 1
- 238000005194 fractionation Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 1
- 150000002314 glycerols Chemical class 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 1
- XMBWDFGMSWQBCA-UHFFFAOYSA-N hydrogen iodide Chemical compound I XMBWDFGMSWQBCA-UHFFFAOYSA-N 0.000 description 1
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 150000002462 imidazolines Chemical class 0.000 description 1
- 150000003949 imides Chemical class 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- PNDPGZBMCMUPRI-UHFFFAOYSA-N iodine Chemical compound II PNDPGZBMCMUPRI-UHFFFAOYSA-N 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 239000010699 lard oil Substances 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 239000000944 linseed oil Substances 0.000 description 1
- 235000021388 linseed oil Nutrition 0.000 description 1
- 239000003879 lubricant additive Substances 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 239000003550 marker Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 229910000000 metal hydroxide Inorganic materials 0.000 description 1
- 239000012968 metallocene catalyst Substances 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 239000005078 molybdenum compound Substances 0.000 description 1
- 150000002752 molybdenum compounds Chemical class 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- SYSQUGFVNFXIIT-UHFFFAOYSA-N n-[4-(1,3-benzoxazol-2-yl)phenyl]-4-nitrobenzenesulfonamide Chemical class C1=CC([N+](=O)[O-])=CC=C1S(=O)(=O)NC1=CC=C(C=2OC3=CC=CC=C3N=2)C=C1 SYSQUGFVNFXIIT-UHFFFAOYSA-N 0.000 description 1
- 125000005609 naphthenate group Chemical group 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 239000010955 niobium Substances 0.000 description 1
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 238000000655 nuclear magnetic resonance spectrum Methods 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 229920002114 octoxynol-9 Polymers 0.000 description 1
- 239000004006 olive oil Substances 0.000 description 1
- 235000008390 olive oil Nutrition 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 150000002902 organometallic compounds Chemical class 0.000 description 1
- 238000010525 oxidative degradation reaction Methods 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 239000000312 peanut oil Substances 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 238000005325 percolation Methods 0.000 description 1
- 239000002530 phenolic antioxidant Substances 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- AQSJGOWTSHOLKH-UHFFFAOYSA-N phosphite(3-) Chemical class [O-]P([O-])[O-] AQSJGOWTSHOLKH-UHFFFAOYSA-N 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 1
- 229920002401 polyacrylamide Polymers 0.000 description 1
- 229920001281 polyalkylene Polymers 0.000 description 1
- 229920001515 polyalkylene glycol Polymers 0.000 description 1
- 229920001748 polybutylene Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920000259 polyoxyethylene lauryl ether Polymers 0.000 description 1
- 229920013636 polyphenyl ether polymer Polymers 0.000 description 1
- 239000001205 polyphosphate Substances 0.000 description 1
- 235000011176 polyphosphates Nutrition 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920001289 polyvinyl ether Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 229940079877 pyrogallol Drugs 0.000 description 1
- 239000000941 radioactive substance Substances 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 239000010948 rhodium Substances 0.000 description 1
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 1
- YGSDEFSMJLZEOE-UHFFFAOYSA-M salicylate Chemical compound OC1=CC=CC=C1C([O-])=O YGSDEFSMJLZEOE-UHFFFAOYSA-M 0.000 description 1
- 229960001860 salicylate Drugs 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 230000003595 spectral effect Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 150000003440 styrenes Chemical class 0.000 description 1
- 235000011044 succinic acid Nutrition 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 238000006277 sulfonation reaction Methods 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000010729 system oil Substances 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- 150000001911 terphenyls Chemical class 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 229920006029 tetra-polymer Polymers 0.000 description 1
- JZALLXAUNPOCEU-UHFFFAOYSA-N tetradecylbenzene Chemical class CCCCCCCCCCCCCCC1=CC=CC=C1 JZALLXAUNPOCEU-UHFFFAOYSA-N 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 239000013638 trimer Substances 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 229930195735 unsaturated hydrocarbon Natural products 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 150000003738 xylenes Chemical class 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M143/00—Lubricating compositions characterised by the additive being a macromolecular hydrocarbon or such hydrocarbon modified by oxidation
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M143/00—Lubricating compositions characterised by the additive being a macromolecular hydrocarbon or such hydrocarbon modified by oxidation
- C10M143/04—Lubricating compositions characterised by the additive being a macromolecular hydrocarbon or such hydrocarbon modified by oxidation containing propene
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/10—Petroleum or coal fractions, e.g. tars, solvents, bitumen
- C10M2203/1006—Petroleum or coal fractions, e.g. tars, solvents, bitumen used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/10—Petroleum or coal fractions, e.g. tars, solvents, bitumen
- C10M2203/102—Aliphatic fractions
- C10M2203/1025—Aliphatic fractions used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/10—Petroleum or coal fractions, e.g. tars, solvents, bitumen
- C10M2203/108—Residual fractions, e.g. bright stocks
- C10M2203/1085—Residual fractions, e.g. bright stocks used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/022—Ethene
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/26—Overbased carboxylic acid salts
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/28—Amides; Imides
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/04—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
- C10M2219/044—Sulfonic acids, Derivatives thereof, e.g. neutral salts
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/04—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
- C10M2219/046—Overbasedsulfonic acid salts
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/08—Thiols; Sulfides; Polysulfides; Mercaptals
- C10M2219/082—Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms
- C10M2219/087—Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups; Derivatives thereof, e.g. sulfurised phenols
- C10M2219/089—Overbased salts
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/02—Viscosity; Viscosity index
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/04—Molecular weight; Molecular weight distribution
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/02—Pour-point; Viscosity index
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/04—Detergent property or dispersant property
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/10—Inhibition of oxidation, e.g. anti-oxidants
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/40—Low content or no content compositions
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/52—Base number [TBN]
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/25—Internal-combustion engines
- C10N2040/252—Diesel engines
Definitions
- This disclosure relates to lubricating oil compositions and more specifically, to the use of olefin copolymer thickeners in marine cylinder lubricating oil compositions.
- BACKGROUND [0002] This section is intended to introduce the reader to various aspects of art that may be related to various aspects of the present disclosure, which are described and/or claimed below. This discussion is believed to be helpful in providing the reader with background information to facilitate a better understanding of the various aspects of the present disclosure. Accordingly, it should be understood that these statements are to be read in this light, and not as admissions of prior art.
- Marine diesel internal combustion engines may generally be classified as low- speed, medium-speed, or high-speed engines.
- Low-speed diesel engines are unique in size and method of operation. These engines are quite large and typically operate in the range of about 60 to 200 revolutions per minute (rpm).
- a low-speed diesel engine operates on the two-stroke cycle and is typically a direct-coupled and direct-reversing engine of “crosshead” construction, with a diaphragm and one or more stuffing boxes separating the power cylinders from the crankcase to prevent combustion products from entering the crankcase and mixing with the crankcase oil.
- Marine two-stroke diesel cylinder lubricants must meet performance demands in order to comply with severe operating conditions required for more modern larger bore engines which are run at significantly varying outputs, loads and temperatures of the cylinder liner.
- the complete separation of the crankcase from the combustion zone has led persons skilled in the art to lubricate the combustion chamber and the crankcase with different lubricating oils, which are referred to as a cylinder lubricant and a system oil, respectively.
- Marine cylinder lubricants are subject to their own unique requirements.
- the cylinders are lubricated on a total loss basis with the cylinder oil being injected separately on each cylinder, by means of lubricators positioned around the cylinder liner.
- Cylinder lubricant is not recirculated and is combusted along with the fuel.
- the cylinder lubricant needs to provide a strong film between the cylinder liner and the piston rings for sufficient lubrication of the cylinder walls to prevent scuffing, be thermally stable in order that the lubricant does not form deposits on the hot surfaces of the piston and the piston rings, and be able to neutralize sulfur-based acidic products of combustion.
- non-residual gaseous fuels e.g., compressed or liquefied natural gas
- high quality distillate fuel to poorer quality intermediate or heavy fuel
- marine residual fuel with generally higher sulfur and higher asphaltene content.
- the fuel contains no significant asphaltenes present in the fuels and contains much lower sulfur levels.
- the lower sulfur fuel is combusted, less acid is formed in the combustion chamber.
- One of the primary features that lubricants have that help in protecting marine diesel engines is the lubricating oil film “thickness,” i.e., viscosity.
- Lubricants for the lubrication of marine diesel internal combustion engines have high viscosity industry requirements due to low operating speeds and high loads, and are typically high viscosity monograde (i.e., one which exhibits little or no viscosity index improvement properties) lubricants of the SAE 40, SAE 50 or SAE 60 viscosity grade. Because hydrocracking results in a viscosity loss of the base stocks, marine oils generally cannot be formulated solely with hydrocracked base stocks. To achieve the appropriate lubricating oil film thickness, conventional marine formulations typically include a majority amount of high viscosity bright stock in marine lubricants, bright stock being a high viscosity base oil that is highly refined and dewaxed and that is produced from residual stocks or bottoms.
- the disclosure relates to a marine diesel engine lubricating oil composition that includes (a) a major amount of an oil of lubricating viscosity; and (b) one or more olefin copolymers having a number average molecular weight of 30,000 to 120,000.
- the marine diesel lubricating oil composition has a TBN of less than 70 mg KOH/g and is a monograde lubricating oil composition meeting the specifications for SAE J300 revised January 2015 requirements for a SAE 40, SAE 50 or SAE 60 monograde lubricating oil.
- the present disclosure relates to a method of thickening a lubricating oil composition in a marine diesel internal combustion engine.
- the method includes adding to said engine a lubricating oil composition which includes: (a) a major amount of an oil of lubricating viscosity; and (b) one or more olefin copolymers having a number average molecular weight of 30,000 to 120,000.
- the marine diesel lubricating oil composition has a TBN of less than 70 mg KOH/g and is a monograde lubricating oil composition meeting the specifications for SAE J300 revised January 2015 requirements for a SAE 40, SAE 50 or SAE 60 monograde lubricating oil.
- the present disclosure relates to a method of controlling deposit formation in an internal combustion engine The method includes operating the internal combustion engine with a lubricating oil composition.
- the lubricating oil composition includes: (a) a major amount of an oil of lubricating viscosity; and (b) one or more olefin copolymers having a number average molecular weight of 30,000 to 120,000.
- the marine diesel lubricating oil composition has a TBN of less than 70 mg KOH/g and is a monograde lubricating oil composition meeting the specifications for SAE J300 revised January 2015 requirements for a SAE 40, SAE 50 or SAE 60 monograde lubricating oil.
- a “minor amount” means less than 40 wt. % of a composition.
- a “marine residual fuel” refers to a material combustible in large marine engines which has a carbon residue, as defined in International Organization for Standardization (ISO) 10370) of at least 2.5 wt. % (e.g., at least 5 wt. %, or at least 8 wt.
- a “residual fuel” refers to a fuel meeting the specification of a residual marine fuel as set forth in the ISO 8217:2010 international standard.
- a “low sulfur marine fuel” refers to a fuel meeting the specification of a residual marine fuel as set forth in the ISO 8217:2010 specification that, in addition, has about 1.5 wt.
- a “distillate fuel” refers to a fuel meeting the specification of a distillate marine fuel as set forth in the ISO 8217:2010 international standard.
- a “low sulfur distillate fuel” refers to a fuel meeting the specification of a distillate marine fuel set forth in the ISO 8217:2010 international standard that, in addition, has about 0.1 wt. % or less or even about 0.005 wt. % or less, of sulfur, relative to the total weight of the fuel.
- a “low sulfur fuel” refers having about 1.5 wt. % or less, or even about 1.0 wt.
- a “high sulfur fuel” is a fuel having greater than 1.5 wt. % of sulfur, relative to the total weight of the fuel.
- the term “on an actives basis” refers to additive material that is not diluent oil or solvent.
- An “alpha-olefin” as used in this specification and claims refers to an olefin that has a carbon-carbon double bond between the first and second carbon atoms of the longest contiguous chain of carbon atoms.
- alpha-olefin includes linear and branched alpha olefins unless expressly stated otherwise.
- a branch can be at the 2-position (a vinylidene) and/or the 3-position or higher with respect to the olefin double bond.
- vinylidene whenever used in this specification and claims refers to an alpha olefin having a branch at the 2-position with respect to the olefin double bond.
- Alpha-olefins are almost always mixtures of isomers and often also mixtures of compounds with a range of carbon numbers.
- a “normal alpha olefin” refers to a linear aliphatic mono-olefin having a carbon-carbon double bond between the first and second carbon atoms.
- normal alpha olefin is not synonymous with “linear alpha olefin” as the term “linear alpha olefin” can include linear olefinic compounds having a double bond between the first and second carbon atoms.
- “Isomerized olefins” or “isomerized normal alpha-olefins” refers to olefins obtained by isomerizing olefins. Generally isomerized olefins have double bonds in different positions than the starting olefins from which they are derived, and may also have different characteristics.
- “Isomerization level (I)” refers to isomerization level measured by a NMR method.
- the isomerization level of the olefin was determined by hydrogen-1 (1H) NMR.
- the NMR spectra were obtained on a Bruker Ultrashield Plus 400 in chloroform-d at 400 MHz using TopSpin 3.2 spectral processing software.
- Total Base Number or “TBN” or “BN” refers to the level of alkalinity in an oil sample, which indicates the ability of the composition to continue to neutralize corrosive acids, in accordance with ASTM Standard No. D2896 or equivalent procedure.
- the test measures the change in electrical conductivity, and the results are expressed as mgKOH/g (the equivalent number of milligrams of KOH needed to neutralize 1 gram of a product). Therefore, a high TBN reflects strongly overbased products and, as a result, a higher base reserve for neutralizing acids.
- TBN values are introduced herein, it should be understood that they are represented in units of mg KOH/g.
- “Overbased” is used to describe metal detergents in which the ratio of the number of equivalents of the metal moiety to the number of equivalents of the acid moiety is greater than one.
- Soap means a neutral detergent compound that contains approximately the stoichiometric amount of metal to achieve the neutralization of the acidic group or groups present in the organic acid used to make the detergent.
- Metal refers to alkali metals, alkaline earth metals, or mixtures thereof. When an alkali metal is employed, the alkali metal is lithium, sodium or potassium. When an alkaline earth metal is employed, the alkaline earth metal can be selected from the group consisting of calcium, barium, magnesium and strontium. Calcium and magnesium are preferred.
- Weight percent (wt. %), unless expressly stated otherwise, means the percentage that the recited component(s), compounds(s) or substituent(s) represents of the total weight of the entire composition. All percentages reported are weight % on an active ingredient basis (i.e., without regard to carrier or diluent oil) unless otherwise stated.
- the diluent oil for the lubricating oil additives can be any suitable base oil (e.g., a Group I base oil, a Group II base oil, a Group III base oil, a Group IV base oil, a Group V base oil, or a mixture thereof).
- Weight percentages that represent the combination of ingredients and carrier or diluent oil are referred to as weight percentages “as received.”
- the term “sulfated ash content” refers to the amount of metal-containing additives (e.g., calcium, magnesium, molybdenum, zinc) in a lubricating oil composition and is typically measured according to ASTM D874, which is incorporated herein by reference.
- Lubricating Oil Composition [0032] It has been found that the use of suitable olefin copolymer thickeners in combination with light and/or heavy neutral base oils in marine lubricants, provides one or more surprising technical effects in a marine cylinder lubricating oil composition.
- the lubricating oil composition of the present disclosure is a marine diesel engine cylinder lubricating oil.
- the lubricating oil composition includes (a) a major amount of an oil of lubricating viscosity; and (b) one or more olefin copolymers having a number average molecular weight of 30,000 to 120,000; wherein the lubricating oil composition is a monograde lubricating oil composition meeting specifications for SAE J300 revised January 2015 requirements for a SAE 40, 50, or 60 monograde engine oil, and has a TBN of less than 70 mg KOH/g, as determined by ASTM D2896.
- the kinematic viscosity of the oil of lubricating viscosity may correspond to the viscosity of a heavy neutral oil or a light neutral oil.
- the lubricating oil composition may be a monograde lubricating oil composition meeting specifications for SAE J300 revised January 2015 requirements for a 40, 50, or 60 monograde engine oil.
- a SAE 40 oil has a kinematic viscosity at 100 °C of 12.5 to ⁇ 16.3 mm 2 /s.
- a SAE 50 oil has a kinematic viscosity at 100 °C of 16.3 to ⁇ 21.9 mm 2 /s.
- a SAE 60 oil has a kinematic viscosity at 100 °C of 21.9 to ⁇ 26.1 mm 2 /s.
- the lubricating oil composition is suitable for use as a marine cylinder lubricant (MCL).
- Marine cylinder lubricants of the present disclosure are made to the SAE 40, SAE 50 or SAE 60 monograde specification to provide a sufficiently thick lubricant film at the high temperatures on the cylinder liner wall.
- one of the primary functions of the marine cylinder lubricant is to neutralize sulfur-based acidic components of sulfur containing fuel combusted This neutralization has typically been accomplished by the inclusion of basic species such as overbased metallic detergents.
- An oil’s neutralization capacity is characterized by its basicity and is measured by its Total Base Number (TBN).
- marine diesel cylinder lubricants of the present disclosure have a TBN of less than 70 mg KOH/g.
- the TBN may range from less than 70 to 2 mg KOH/g, or from less than 70 to 5 mg KOH/g, or from less than 70 to 10 mg KOH/g, from less than 70 to 15 mg KOH/g, from less than 70 to 20 mg KOH/g, from 60 to 2 mg KOH/g, from 60 to 5 mg KOH/g, from 60 to 10 mg KOH/g, from 60 to 15 mg KOH/g, from 60 to 20 mg KOH/g, from 50 to 2 mg KOH/g, from 50 to 5 mg KOH/g, from 50 to 10 mg 120 KOH/g, from 50 to 15 mg KOH/g, or from 50 to 20 mg KOH/g.
- the TBN may range from less than 40 to 2 mg KOH/g, or from less than 40 to 5 mg KOH/g, or from less than 40 to 10 mg KOH/g, from less than 40 to 15 mg KOH/g, or from less than 40 to 20 mg KOH/g. In certain embodiments, the TBN ranges from 40 to 15 mg KOH/g.
- the lubricating oil compositions of this disclosure have a sulfated ash content of at least 1.50 wt. % as determined by ASTM D 874.
- the lubricating oil compositions of this disclosure may have a level of sulfated ash of from 1.5 to 27 wt. % as determined by ASTM D 874.
- the lubricating oil compositions of this disclosure may have a sulfated ash content of from 2.0 to 25.0 wt. %, 2.5 to 25.0 wt. %, 3.0 to 25.0 wt. %, or 5.0 to 25.0 wt. % as determined by ASTM D 874.
- Oil of Lubricating Viscosity [0039]
- the lubricating oil composition of the present disclosure has at least 40 wt% of an oil of lubricating viscosity, such as at least 50 wt. % (e.g., at least 60 wt. %, at least 70 wt. %, at least 80 wt. %, or at least 90 wt.
- the lubricating oil composition of the present disclosure may include between 40 wt% and 95 wt%, between 50 wt% and 90 wt%, between 55 wt% and 85 wt% of the oil of lubricating viscosity.
- the oil of lubricating viscosity may also be referred to as a base oil.
- the oil of lubricating viscosity has a kinematic viscosity at 100 °C from 4.0 mm 2 /s to less than 8.5 mm 2 /s.
- the oil of lubricating viscosity may have a kinematic viscosity at 100 °C from 4.0 mm 2 /s to 8 mm 2 /s, or 4.5 mm 2 /s to 8 mm 2 /s, or 5.0 mm 2 /s to 7.5 mm 2 /s.
- the oil of lubricating viscosity has a kinematic viscosity at 100 °C from 8.5 mm 2 /s to 15.0 mm 2 /s.
- the oil of lubricating viscosity may have a kinematic viscosity at 100 °C from 9.0 mm 2 /s to 14.0 mm 2 /s, or 10.0 mm 2 /s to 13.0 mm 2 /s, or 10.0 mm 2 /s to 12.0 mm 2 /s.
- the oil of lubricating viscosity may include a mixture of two or more base oils.
- a first base oil of the mixture of two or more base oils has a kinematic viscosity at 100 °C from 8.5 mm 2 /s to 15.0 mm 2 /s, for example 4.0 mm 2 /s to 8 mm 2 /s, or 4.5 mm 2 /s to 8 mm 2 /s, or 5.0 mm 2 /s to 7.5 mm 2 /s.
- a second base oil of the mixture of two or more base oils may have a kinematic viscosity at 100 °C from 8.5 mm 2 /s to 15.0 mm 2 /s, for example from 9.0 mm 2 /s to 14.0 mm 2 /s, or 10.0 mm 2 /s to 13.0 mm 2 /s, or 10.0 mm 2 /s to 12.0 mm 2 /s.
- the oil of lubricating viscosity of the present disclosure may include only one base oil component or may include a mixture of two or more base oil components to achieve the kinematic viscosity noted above.
- the oil of lubricating viscosity may be selected from any of the base oils in Groups I-V as specified in the American Petroleum Institute (API) Base Oil Interchangeability Guidelines (API 1509).
- the five base oil groups are summarized in Table 1:
- Groups I, II, and III are mineral oil process stocks.
- Group IV base oils contain true synthetic molecular species, which are produced by polymerization of olefinically unsaturated hydrocarbons.
- Many Group V base oils are also true synthetic products and may include diesters, polyol esters, polyalkylene glycols, alkylated aromatics, polyphosphate esters, polyvinyl ethers, and/or polyphenyl ethers, and the like, but may also be naturally occurring oils, such as vegetable oils.
- Group III base oils are derived from mineral oil, the rigorous processing that these fluids undergo causes their physical properties to be very similar to some true synthetics, such as PAOs.
- oils derived from Group III base oils may be referred to as synthetic fluids in the industry.
- the base oil used in the disclosed lubricating oil composition may be a mineral oil, animal oil, vegetable oil, synthetic oil, or mixtures thereof. Suitable oils may be derived from hydrocracking, hydrogenation, hydrofinishing, unrefined, refined, and re- refined oils, and mixtures thereof.
- Unrefined oils are those derived from a natural, mineral, or synthetic source without or with little further purification treatment. Refined oils are similar to the unrefined oils except that they have been treated in one or more purification steps, which may result in the improvement of one or more properties.
- oils refined to the quality of an edible may or may not be useful.
- Edible oils may also be called white oils.
- lubricating oil compositions are free of edible or white oils.
- Re-refined oils are also known as reclaimed or reprocessed oils. These oils are obtained similarly to refined oils using the same or similar processes. Often these oils are additionally processed by techniques directed to removal of spent additives and oil breakdown products.
- Mineral oils may include oils obtained by drilling or from plants and animals or any mixtures thereof.
- oils may include castor oil, lard oil, olive oil, peanut oil, corn oil, soybean oil, and linseed oil, as well as mineral lubricating oils, such as liquid petroleum oils and solvent-treated or acid-treated mineral lubricating oils of the paraffinic, naphthenic or mixed paraffinic-naphthenic types. Such oils may be partially or fully hydrogenated, if desired. Oils derived from coal or shale may also be useful.
- Useful synthetic lubricating oils may include hydrocarbon oils such as polymerized, oligomerized, or interpolymerized olefins (e.g., polybutylenes, polypropylenes, propylene/isobutylene copolymers); poly(1-hexenes), poly(1-octenes), trimers or oligomers of 1-decene, e.g., poly(1-decenes), such materials being often referred to as ⁇ -olefins, and mixtures thereof; alkylbenzenes (e.g.
- dodecylbenzenes dodecylbenzenes, tetradecylbenzenes, dinonylbenzenes, di-(2-ethylhexyl)-benzenes); polyphenyls (e.g., biphenyls, terphenyls, alkylated polyphenyls); diphenyl alkanes, alkylated diphenyl alkanes, alkylated diphenyl ethers and alkylated diphenyl sulfides and the derivatives, analogs and homologs thereof or mixtures thereof.
- Polyalphaolefins are typically hydrogenated materials.
- Other synthetic lubricating oils include polyol esters, diesters, liquid esters of phosphorus-containing acids (e.g., tricresyl phosphate, trioctyl phosphate, and the diethyl ester of decane phosphonic acid), or polymeric tetrahydrofurans.
- Synthetic oils may be produced by Fischer-Tropsch reactions and typically may be hydroisomerized Fischer- Tropsch hydrocarbons or waxes. In one embodiment oils may be prepared by a Fischer- Tropsch gas-to-liquid synthetic procedure as well as other gas-to-liquid oils.
- Base oils for use in the formulated lubricating oils useful in the present disclosure are any of the variety of oils corresponding to API Group I, Group II, Group III, Group IV, and Group V oils and mixtures thereof.
- the base oil is a Group II base oil or a blend of two or more different base oils.
- the base oil is a Group I base oil or a blend of two or more different Group I base oils.
- Suitable Group I base oils include any light overhead cuts from a vacuum distillation column, such as, for example, any Light Neutral, Medium Neutral, and Heavy Neutral base stocks.
- the base oil may also include residual base stocks or bottoms fractions such as bright stock.
- Bright stock is a high viscosity base oil which has been conventionally produced from residual stocks or bottoms and has been highly refined and dewaxed. Bright stock can have a kinematic viscosity at 40 °C of greater than 180 mm 2 /s (e.g., greater than 250 mm 2 /s, or even in a range of 500 to 1100 mm 2 /s). In certain embodiments, the lubricating oil composition does not contain bright stock.
- Thickener [0053] In accordance with present embodiments, to obtain a finished lubricating oil composition having a desired viscosity grade, a thickener may be added to the lubricating oil composition to increase its viscosity.
- suitable thickeners may include olefin copolymers (OCP) as described herein.
- OCP olefin copolymers
- Such additives will generally be present, on an actives basis, at 0.1 wt. % or greater, for example at 0.1 to 12 wt. % of the lubricating oil composition. In certain embodiments, the OCP is present, on an actives basis, at 0.2 to 10 wt.
- the OCP is present, on an actives basis, at 0.5 to 12.0 wt.%, 0.5 to 5 wt. %, or 1 to 2 wt. % of the lubricating oil composition. In still further embodiments, the OCP is present, on an actives basis, at 1.0 wt. % or greater, for example at 1.0 to 12.0 wt. %, 1.0 wt. % to 5 wt. %, 1.3 wt. % to 4.5 wt. %, 1.5 wt.
- the OCP is the only viscosity modifier or thickener present in the lubricating oil composition.
- the olefin copolymers are copolymers based on ethylene units and units of an alpha olefin (e.g., a normal alpha olefin, an isomerized alpha olefin), such as ethylene-propylene copolymer compositions.
- alpha olefins suitable in place of propylene, or in combination with ethylene and propylene to form a terpolymer or tetrapolymer include: 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1- nonene, 1-decene; and branched chain alpha-olefins such as 4-methyl-1-pentene, 4-methyl-1- hexene, 4-methyl pentene-1,4,4-dimethyl-1-pentene, 6-methylheptene-1, and mixtures thereof.
- the olefin copolymer according to certain embodiments of the invention advantageously has a number average molecular weight of between 30,000 and 120,000 g/mol, preferably between 40,000 and 120,000 g/mol, more preferably between 45,000 and 115,000 g/mol. In some embodiments, such a molecular weight may balance useful thickening with stability of the formulation under stress. The molecular weight, in combination with the above-referenced amounts, may provide a viscosity appropriate for marine cylinder lubricant compositions.
- the shear stability index (SSI) of the olefin copolymer i.e., its resistance to mechanical degradation under shearing stress, ranges from 5-50.
- the SSI ranges from 15-50, such as 24-50, or from 24-40.
- the olefin copolymer according to certain embodiments of the invention advantageously has a content of ethylene units ranging from 30% to 80% by weight relative to the weight of olefin copolymer, preferably from 30% to 75%, more preferably 49% to 72% by weight.
- the olefin copolymer according to the invention also advantageously has a content of ethylene units, ranging from 40% to 90% by mole, relative to the number of moles of olefin copolymer, preferably from 40% to 80%, more preferably from 50% to 80%.
- the olefin copolymer according to certain embodiments of the invention may be a bimodal ethylene copolymer composition having a first ethylene copolymer fraction having relatively lower ethylene content; and a second ethylene copolymer fraction having relatively higher ethylene content.
- the polymerization processes used to produce the olefin copolymer may include copolymerizing two or more alpha olefin monomers (one of which is preferably ethylene; the other in some aspects may be a C3 - C12 alpha olefin, such as propylene) in the presence of one or more metallocene catalysts.
- the olefin copolymer used in certain embodiments may include one or more olefin copolymers set forth in US20130203640, the disclosure of which is incorporated herein by reference in its entirety.
- the olefin copolymer compositions of the present disclosure may include (a) a first ethylene-alpha-olefin copolymer and (b) a second ethylene-alpha-olefin copolymer.
- the first ethylene-alpha-olefin copolymer (a) has an ethylene content from about 60 to about 80 wt.
- the ethylene content of the first ethylene-alpha-olefin copolymer is from about 63 to about 77 wt. %, and even more typically, the ethylene content of the first ethylene-alpha-olefin copolymer is from about 65 to about 75 wt. %.
- the second ethylene-alpha-olefin copolymer (b) has an ethylene content of less than about 60 wt. %, more typically less than about 55 wt. % and even more typically about 42 to about 54 wt.
- the first ethylene-alpha-olefin copolymer (a) can have a Melt Flow Rate Ratio (MFRR), defined as the ratio of the MFR measured at 230 °C/21.6 kg and at 230 °C/2.16 kg, of >30, and more typically up to about 55, even more typically about 33 to about 45, preferably >34, and more preferably about 34 to about 45 and more preferably about 35 to about 43.
- MFRR Melt Flow Rate Ratio
- the first ethylene-alpha-olefin copolymer (a) when the MFR condition is also observed, has a MFR that is at least about 1.5 g/10 min., in another embodiment the MFR is at least about 1.6 g/10 min. A more typical range of the MFR is about 1.5 g/10 min. to about 6.5 g/10 min., and an even more typical range is about 2.5 g/10 min. to about 5.5 g/10 min.
- the MFR is measured by ASTM D 1238 condition L (230° C/2.16 kg).
- the first ethylene-alpha-olefin copolymer (a) has a MFRR >30 and a MFR of at least about 1.5 g/10 min.
- the first ethylene-alpha-olefin copolymer (a) has a MFRR >34 and a MFR of at least about 1.6 g/10 min.
- the olefin copolymer compositions contain about 30 wt. % to about 70 wt. % of the first ethylene-alpha-olefin copolymer (a) and about 70 wt. % to about 30 wt. % of the second ethylene-alpha-olefin copolymer (b) based upon the total amount of (a) and (b) in the composition.
- the olefin copolymer compositions contain about 40 wt.
- the olefin copolymer composition contains about 50 to about 54 wt. % of the first ethylene-alpha-olefin copolymer (a) and about 46 to about 50 wt. % of the second ethylene-alpha-olefin copolymer (b) based upon the total amount of (a) and (b) in the composition.
- the weight average molecular weight of the first ethylene-alpha-olefin copolymer in one embodiment is about 60,000 to about 120,000. In another embodiment, the weight average molecular weight of the first ethylene-alpha-olefin copolymer is about 70,000 to about 110,000.
- the weight average molecular weight of the second ethylene-alpha-olefin copolymer in one embodiment is about 60,000 to about 120,000. In another embodiment, the weight average molecular weight of the second ethylene-alpha-olefin copolymer is about 70,000 to about 110,000.
- the weight average molecular weight of the composition of the first ethylene- alpha-olefin copolymer and second ethylene-alpha-olefin copolymer in one embodiment is about 60,000 to about 120,000. In another embodiment, the weight average molecular weight of the composition of the first ethylene-alpha-olefin copolymer and second ethylene-alpha- olefin copolymer is about 70,000 to about 110,000. In a still further embodiment, the weight average molecular weight of the composition of the first ethylene-alpha-olefin copolymer and second ethylene-alpha-olefin copolymer is about 80,000 to about 100,000.
- the molecular weight distribution of each of the ethylene-alpha-olefin copolymers may be less than about 2.5, and more typically about 2.1 to about 2.4.
- the polymer distribution as determined by GPC of each of the ethylene-alpha-olefin copolymers is typically unimodal.
- Other Performance Additives [0065]
- the lubricating oil compositions of the present disclosure may contain one or more performance additives that can impart or improve any desirable property of the lubricating oil composition. Any additive known to those of skill in the art may be used in the lubricating oil composition disclosed herein. Some suitable additives have been described by R. M. Mortier et al. “Chemistry and Technology of Lubricants,” 3rd Edition, Springer (2010) and L. R.
- each of the additives in the lubricating oil composition when used, may range from 0.001 to 10 wt. % (e.g., 0.01 to 5 wt. %, or 0.05 to 2.5 wt. %) of the lubricating oil composition.
- concentration of each of the additives in the lubricating oil composition may range from 0.5 to 45 wt. % (e.g., 1.0 to 45 wt. %, 5.0 to 40 wt. %, 10 to 35 wt. %, 20 to 32 wt.
- the total amount of additives in the lubricating oil composition may range from 0.001 to 20 wt. % (e.g., 0.01 to 15 wt. % or 0.1 to 10 wt. %) of the lubricating oil composition.
- the total amount of additives in the lubricating oil composition may range from 0.5 to 78 wt. % (e.g., 1.0 to 78 wt. %, 5.0 to 78 wt. %, 10 to 78 wt. %, 20 to 78 wt. %, 30 to 78 wt.
- the present lubricating oil composition may contain one or more lubricating oil performance additives including detergents, dispersants, antiwear agents, antioxidants, friction modifiers, corrosion inhibitors, rust inhibitors, demulsifiers, foam inhibitors, viscosity modifiers, pour point depressants, non-ionic surfactants, thickeners, and the like. Some are discussed in further detail below.
- Detergents [0068]
- the lubricating oil compositions of the present disclosure may include one or more detergents.
- a detergent is an additive that reduces formation of piston deposits, for example high-temperature varnish and lacquer deposits in engines.
- the detergent normally has acid-neutralizing properties and is capable of keeping finely-divided solids in suspension.
- Most detergents are metal salts of acidic organic compounds.
- Metal-containing or ash-forming detergents function as both detergents to reduce or remove deposits and as acid neutralizers or rust inhibitors, thereby reducing wear and corrosion and extending engine life.
- Detergents generally include a polar head with a long hydrophobic tail. The polar head includes a metal salt of an acidic organic compound.
- detergents are generally referred to as neutral or overbased. Detergents which contain a substantially stoichiometric amount of the metal salt are usually described as normal or neutral detergents.
- Overbased metal detergents are generally produced by carbonating (with CO2) a mixture of hydrocarbons, detergent acid (for example sulfonic acid or carboxylate), metal oxide or hydroxides (for example calcium oxide or calcium hydroxide) and promoters such as xylene, methanol, and/or water.
- a mixture of hydrocarbons for example sulfonic acid or carboxylate
- metal oxide or hydroxides for example calcium oxide or calcium hydroxide
- promoters such as xylene, methanol, and/or water.
- the calcium oxide or hydroxide reacts with the gaseous carbon dioxide to form calcium carbonate.
- Overbased detergents may be further characterized as low overbased, medium overbased, or high overbased.
- Low overbased detergents may be, for example, an overbased salt having a TBN below 100.
- the TBN of a low overbased salt may be from about 5 to about 80.
- the TBN of a low overbased salt may be from about 10 to about 80.
- the TBN of a low overbased salt may be from about 10 to about 50.
- Medium overbased detergents may be, for example, an overbased salt having a TBN from about 100 to about 250.
- the TBN of a medium overbased salt may be from about 100 to about 200. In another embodiment, the TBN of a medium overbased salt may be from about 125 to about 175.
- High overbased detergents may be, for example, an overbased salt having a TBN above 250. In one embodiment, the TBN of a high overbased salt may be from about 250 to about 800.
- Compounds that may be used in the detergents include oil-soluble neutral and overbased sulfonates, phenates, sulfurized phenates, thiophosphonates, salicylates, and naphthenates and other oil-soluble carboxylates of a metal, particularly the alkali or alkaline earth metals, e.g., barium, sodium, potassium, lithium, calcium, and magnesium.
- a metal particularly the alkali or alkaline earth metals, e.g., barium, sodium, potassium, lithium, calcium, and magnesium.
- the most commonly used metals are calcium and magnesium, which may both be present in detergents used in a lubricant, and mixtures of calcium and/or magnesium with sodium.
- the detergent can be one or more alkali or alkaline earth metal salts of an alkyl-substituted hydroxyaromatic carboxylic acid and is a carboxylate or a salicylate.
- Suitable hydroxyaromatic compounds include mononuclear monohydroxy and polyhydroxy aromatic hydrocarbons having 1 to 4, and preferably 1 to 3, hydroxyl groups.
- Suitable hydroxyaromatic compounds include phenol, catechol, resorcinol, hydroquinone, pyrogallol, cresol, and the like. In certain embodiments the preferred hydroxyaromatic compound is phenol.
- the alkyl substituted moiety of the alkali or alkaline earth metal salt of an alkyl-substituted hydroxyaromatic carboxylic acid may be derived from an alpha olefin having from 10 to 80 carbon atoms.
- the olefins employed may be linear, isomerized linear, branched or partially branched linear
- the olefin may be a mixture of linear olefins a mixture of isomerized linear olefins, a mixture of branched olefins, a mixture of partially branched linear or a mixture of any of the foregoing.
- the mixture of linear olefins is a mixture of normal alpha olefins selected from olefins having from 10 to 40 carbon atoms per molecule.
- the normal alpha olefins are isomerized using at least one of a solid or liquid catalyst.
- At least about 75 mole % (e.g., at least about 80 mole %, at least about 85 mole %, at least about 90 mole %, at least about 95 mole %, or at least about 99 mole %) of the alkyl groups contained within the alkali or alkaline earth metal salt of an alkyl-substituted hydroxyaromatic carboxylic acid such as the alkyl groups of an alkaline earth metal salt of an alkyl-substituted hydroxybenzoic acid detergent are a C20 or higher alkyl substituent.
- the alkali or alkaline earth metal salt of an alkyl-substituted hydroxyaromatic carboxylic acid is an alkali or alkaline earth metal salt of an alkyl-substituted hydroxybenzoic acid that is derived from an alkyl- substituted hydroxybenzoic acid in which the alkyl groups are the residue of normal alpha- olefins containing at least 75 mole % C20 to C28 normal alpha-olefins.
- At least about 50 mole % (e.g., at least 60 mole %, at least 70 mole %, at least 80 mole %, at least 85 mole %, at least 90 mole %, at least 95 mole %, or at least 99 mole %) of the alkyl groups of an alkali or alkaline earth metal salt of an alkyl-substituted hydroxybenzoic acid are C20 to C24 alkyl substituents.
- At least about 50 mole % (e.g., at least 60 mole %, at least 70 mole %, at least 80 mole %, at least 85 mole %, at least 90 mole %, at least 95 mole %, or at least 99 mole %) of the alkyl groups of an alkali or alkaline earth metal salt of an alkyl-substituted hydroxybenzoic acid are C14 to C18 alkyl substituents.
- the alkali or alkaline earth metal salt of an alkyl-substituted hydroxyaromatic carboxylic acid is derived from an alkyl group with isomerized C10-C40 normal alpha olefins, isomerized C20-C28 normal alpha olefins, or preferably isomerized C20-C24 normal alpha olefins.
- the isomerized normal alpha olefins have an isomerization level of the alpha olefin between from about 0.1 to about 0.4.
- the alkyl group is derived from at least two alkyl phenols.
- the alkyl group on at least one of the at least two alkyl phenols is derived from an isomerized alpha olefin.
- the alkyl group on the second alkyl phenol may be derived from branched or partially branched olefins, highly isomerized olefins or mixtures thereof.
- the alkyl substituted moiety of the alkali or alkaline earth metal salt of an alkyl-substituted hydroxyaromatic carboxylic acid may be derived from cashew nut shell liquid (CNSL) or hydrogenated distilled CNSL.
- Distilled CNSL is a mixture of biodegradable meta-hydrocarbyl substituted phenols, where the hydrocarbyl group is linear and unsaturated, including cardanol. Catalytic hydrogenation of distilled CNSL gives rise to a mixture of meta-hydrocarbyl substituted phenols predominantly rich in 3-pentadecylphenol.
- the alkali or alkaline earth metal salt of an alkyl-substituted hydroxyaromatic carboxylic acid may be a mixture of ortho and para isomers.
- the alkyl- substituted hydroxyaromatic carboxylic acid may contain 1 to 99% ortho isomer and 99 to 1% para isomer.
- the alkyl-substituted hydroxyaromatic carboxylic acid may contain about 5 to 70% ortho and 95 to 30% para isomer.
- the alkali or alkaline earth metal salts of an alkyl-substituted hydroxyaromatic carboxylic acid may be neutral or overbased.
- an overbased alkali or alkaline earth metal salt of an alkyl-substituted hydroxyaromatic carboxylic acid is one in which the TBN of the alkali or alkaline earth metal salts of an alkyl-substituted hydroxyaromatic carboxylic acid has been increased by a process such as the addition of a base source (e.g., lime) and an acidic overbasing compound (e.g., carbon dioxide).
- a base source e.g., lime
- an acidic overbasing compound e.g., carbon dioxide
- certain embodiments of lubricating oil formulations may utilize one or more sulfonate detergents, either alone or in combination with other detergents.
- Sulfonates may be prepared from sulfonic acids which may be obtained by the sulfonation of alkyl substituted aromatic hydrocarbons such as those obtained from the fractionation of petroleum or by the alkylation of aromatic hydrocarbons.
- alkyl substituted aromatic hydrocarbons which may be sulfonated include those obtained by alkylating benzene, toluene, xylene, naphthalene, diphenyl or their halogen derivatives.
- the alkylation may be carried out in the presence of a catalyst with alkylating agents having from 3 to more than 70 carbon atoms.
- the alkaryl sulfonates usually contain from 9 to 80 or more carbon atoms, preferably from 16 to 60, preferably from 16 to 30, most preferably from 20 to 24carbon atoms per alkyl substituted aromatic moiety.
- the oil soluble sulfonates or alkaryl sulfonic acids may be neutralized with oxides, hydroxides, alkoxides, carbonates, carboxylate, sulfides, hydrosulfides, nitrates, borates and ethers of the metal.
- the amount of metal compound is chosen having regard to the desired TBN of the final product.
- Metal salts of phenols and sulfurized phenols are prepared by reaction of the phenol or sulfurized phenol with an appropriate metal compound such as an oxide or hydroxide.
- Sulfurized phenols may be prepared by reacting a phenol with sulfur or a sulfur containing compound such as hydrogen sulfide, sulfur monohalide or sulfur dihalide, to form products which are generally mixtures of compounds in which two or more phenols are bridged by sulfur-containing bridges. Additional details regarding the general preparation of sulfurized phenates can be found in, for example, U.S. Pat.
- the sulfur employed for formation of a sulfurized compound may have any allotropic form of sulfur.
- the sulfur may be present either as molten sulfur or as a solid (e.g., powder or particulate) or as a solid suspension in a compatible hydrocarbon liquid.
- it is desirable to use calcium hydroxide as the calcium base because of its handling convenience versus, for example, calcium oxide, and also because it affords excellent results.
- Other calcium bases can also be used, for example, calcium alkoxides.
- Suitable alkylphenols which can be used are those wherein the alkyl substituents contain a sufficient number of carbon atoms to render the resulting alkylphenate (e.g., overbased sulfurized calcium alkylphenate) composition oil-soluble. Oil solubility may be provided by a single long chain alkyl substitute or by a combination of alkyl substituents.
- the alkylphenol used in will be a mixture of different alkylphenols, e.g., C20 to C24 alkylphenol.
- suitable alkyl phenolic compounds will be derived from isomerized normal alpha olefin alkyl groups having from about 10 to about 40 carbon atoms per molecule, having an isomerization level of the alpha olefin between from about 0.1 to about 0.4. In one embodiment, the isomerized normal alpha olefins have from about 20 to about 24 carbon atoms. In one embodiment, suitable alkyl phenolic compounds will be derived from alkyl groups which are branched olefinic propylene oligomers or mixture thereof having from about 9 to about 80 carbon atoms.
- the branched olefinic propylene oligomer or mixtures thereof have from about 9 to about 40 carbon atoms. In one embodiment, the branched olefinic propylene oligomer or mixtures thereof have from about 9 to about 18 carbon atoms. In one embodiment, the branched olefinic propylene oligomer or mixtures thereof have from about 9 to about 12 carbon atoms.
- suitable alkyl phenolic compounds include distilled cashew nut shell liquid (CNSL) or hydrogenated distilled CNSL.
- Distilled CNSL is a mixture of biodegradable meta-hydrocarbyl substituted phenols, where the hydrocarbyl group is linear and unsaturated, including cardanol. Catalytic hydrogenation of distilled CNSL gives rise to a mixture of meta-hydrocarbyl substituted phenols predominantly rich in 3- pentadecylphenol.
- the alkylphenols can be para-alkylphenols, meta-alkylphenols or ortho alkylphenols.
- the alkylphenol is preferably predominantly a para alkylphenol with no more than about 45 mole percent of the alkylphenol being ortho alkylphenols; and more preferably no more than about 35 mole percent of the alkylphenol is ortho alkylphenol.
- Alkyl-hydroxy toluenes or xylenes, and other alkyl phenols having one or more alkyl substituents in addition to at least one long chained alkyl substituent can also be used.
- the catalytic hydrogenation of distilled CNSL gives rise to a mixture of meta-hydrocarbyl substituted phenols.
- the selection of alkylphenols can be based on the properties desired for the marine diesel engine lubricating oil compositions, notably TBN, and oil solubility. Additional information regarding preparation of suitable alkylphenols can be found, for example, in U.S. Pat. Nos.5,024,773, 5,320,763; 5,318,710; and 5,320,762, each of which are incorporated herein by reference.
- the amount of the detergent can be from about 0.001 wt. % to about 50 wt. %, or from about 0.05 wt. % to about 25 wt. %, or from about 0.1 wt. % to about 20 wt.
- Detergents may also include “hybrid” or “complex” detergents formed with mixed surfactant systems including phenate and/or sulfonate components, e.g., phenate/salicylates, sulfonate/phenates, sulfonate/salicylates, sulfonate/phenate/salicylates, as described for example in US Patents 6,429,178; 6,429,179; 6,153,565.
- phenate/salicylates e.g., phenate/salicylates, sulfonate/phenates, sulfonate/salicylates, sulfonate/phenate/salicylates, as described for example in US Patents 6,429,178; 6,429,179; 6,153,565.
- Detergents may also include methylene-bridged polyphenol compositions prepared from the reaction of phenol with formaldehyde, or a reversible polymer thereof, optionally sulfurizing the methylene- bridged intermediate and subsequently reacting the intermediate with an excess of a metal base to produce a methylene bridged polyphenol phenate composition.
- the methylene bridged polyphenol phenate composition may be further reacted with an epoxide.
- the methylene bridged polyphenol phenate composition is not sulfurized.
- Other detergents can be present in any appropriate amount, such as at 0.1 to 45 wt. %, or at 0.5 to 30 wt. % of the lubricating oil composition.
- the lubricating oil compositions of the present disclosure may include one or more dispersants.
- oil-insoluble oxidation by-products are produced.
- Dispersants help keep these by-products in solution, thus diminishing their deposition on metal surfaces.
- Dispersants are often known as ashless-type dispersants because, prior to mixing in a lubricating oil composition, they do not contain ash-forming metals and they do not normally contribute any ash when added to a lubricant.
- Ashless-type dispersants are characterized by a polar group attached to a relatively high molecular or weight hydrocarbon chain. Typical ashless dispersants include N-substituted long chain alkenyl succinimides.
- N-substituted long chain alkenyl succinimides include polyisobutylene succinimide with number average molecular weight of the polyisobutylene substituent in a range of 500 to 5000 Daltons (e.g., 900 to 2500 Daltons).
- Succinimide dispersants and their preparation are disclosed, for instance in U.S. Patent Nos. 4,234,435 and 7,897,696.
- Succinimide dispersants are typically an imide formed from a polyamine, typically a poly(ethyleneamine).
- the lubricant composition comprises at least one polyisobutylene succinimide dispersant derived from polyisobutylene with number average molecular weight in the range of 500 to 5000 Daltons (e.g., 900 to 2500 Daltons).
- the polyisobutylene succinimide may be used alone or in combination with other dispersants.
- the dispersant may also be post-treated by conventional methods by reaction with any of a variety of agents. Among these agents are boron compounds (e.g., boric acid) and cyclic carbonates (ethylene carbonate).
- Another class of dispersants includes Mannich bases.
- Mannich bases are materials that are formed by the condensation of a higher molecular weight, alkyl substituted phenol, a polyalkylene polyamine, and an aldehyde such as formaldehyde. Mannich bases are described in more detail in U.S. Patent No.3,634,515.
- Another class of dispersant includes high molecular weight esters, prepared by reaction of a hydrocarbyl acylating agent and a polyhydric aliphatic alcohol such as glycerol, pentaerythritol, or sorbitol. Such materials are described in more detail in U.S. Patent No. 3,381,022.
- Another class of dispersants includes high molecular weight ester amides.
- the dispersant can be present at 0.1 to 15 wt. % of the lubricating oil composition.
- Antiwear Agents [0104] Anti-wear agents reduce friction and excessive wear and are usually based on compounds containing sulfur or phosphorous or both. Noteworthy are dihydrocarbyl dithiophosphate metal salts wherein the metal may be an alkali or alkaline earth metal, or aluminum, lead, tin, molybdenum, manganese, nickel, copper, or zinc.
- Zinc dihydrocarbyl dithiophosphates are oil-soluble salts of dihydrocarbyl dithiophosphoric acids and may be represented by the following formula: Zn[SP(S)(OR)(OR’)]2 wherein R and R′ may be the same or different hydrocarbyl radicals containing from 1 to 18 (e.g., 2 to 12) carbon atoms. To obtain oil solubility, the total number of carbon atoms (i.e., R and R′) in the dithiophosphoric acid will generally be 5 or greater.
- the antiwear agent can be present at 0.1 to 6 wt. % of the lubricating oil composition.
- Antioxidants slow the oxidative degradation of base oils during service. Such degradation may result in deposits on metal surfaces, the presence of sludge, or a viscosity increase in the lubricant.
- Useful antioxidants include hindered phenols. Hindered phenol antioxidants often contain a secondary butyl and/or a tertiary butyl group as a sterically hindering group. The phenol group may be further substituted with a hydrocarbyl group (typically linear or branched alkyl) and/or a bridging group linking to a second aromatic group.
- hindered phenol antioxidants examples include 2,6-di-tert-butylphenol, 2,6-di-tert-butylcresol, 2,4,6- tri-tert-butylphenol, 2,6-di-alkyl-phenolic propionic ester derivatives, and bisphenols such as 44′-bis(26-di-tert-butylphenol) and 44′-methylene-bis(26-di-tert-butylphenol) [0108] Sulfurized alkylphenols and alkali and alkaline earth metal salts thereof are also useful as antioxidants. [0109] Non-phenolic antioxidants which may be used include aromatic amine antioxidants such as diarylamines and alkylated diarylamines.
- aromatic amine antioxidants include N-phenyl-2-naphthylamine, 4,4’-dioctyldiphenylamine, butylated/octylated diphenylamine, nonylated diphenylamine, and octylated N-phenyl-2- naphthylamine.
- the antioxidant can be present at 0.01 to 15.0 wt. % of the lubricating oil composition.
- Friction Modifiers [0111]
- a friction modifier is any material that can alter the coefficient of friction of a surface lubricated by any lubricant or fluid containing such material.
- Suitable friction modifiers may include fatty amines, esters such as borated glycerol esters, fatty phosphites, fatty acid amides, fatty epoxides, borated fatty epoxides, alkoxylated fatty amines, borated alkoxylated fatty amines, metal salts of fatty acids, or fatty imidazolines, and condensation products of carboxylic acids and polyalkylene-polyamines.
- the term “fatty” in relation to friction modifiers means a carbon chain having 10 to 22 carbon atoms, typically a straight carbon chain. Molybdenum compounds are also known as friction modifiers. The friction modifier can be present at 0.01 to 10.0 wt.
- Rust inhibitors generally protect lubricated metal surfaces against chemical attack by water or other contaminants.
- Suitable rust inhibitors may include nonionic suitable rust inhibitors include nonionic polyoxyalkylene agents (e.g., polyoxyethylene lauryl ether, polyoxyethylene higher alcohol ether, polyoxyethylene nonylphenyl ether, polyoxyethylene octylphenyl ether, polyoxyethylene octyl stearyl ether, polyoxyethylene oleyl ether, polyoxyethylene sorbitol monostearate, polyoxyethylene sorbitol monooleate, and polyethylene glycol monooleate); stearic acid and other fatty acids; dicarboxylic acids; metal soaps; fatty acid amine salts; metal salts of heavy sulfonic acid; partial carboxylic acid esters of polyhydric alcohols; phosphoric esters; (short-chain) alkenyl succin
- Such additives can be present at 0.01 to 5 wt. % of the lubricating oil composition.
- Demulsifiers [0113] Demulsifiers promote oil-water separation in lubricating oil compositions exposed to water or steam. Suitable demulsifiers include trialkyl phosphates, and various polymers and copolymers of ethylene glycol, ethylene oxide, propylene oxide, or mixtures thereof. Such additives can be present at 0.01 to 5 wt. % of the lubricating oil composition.
- Foam Inhibitors [0114] Foam inhibitors retard the formation of stable foams. Silicones and organic polymers are typical foam inhibitors.
- polysiloxanes such as silicon oil, or polydimethylsiloxane
- foam inhibitors include copolymers of ethyl acrylate and 2-ethylhexyl acrylate and optionally vinyl acetate.
- Such additives can be present at 0.001 to 1 wt. % of the lubricating oil composition.
- Viscosity Modifiers provide lubricants with high and low temperature operability. These additives impart shear stability at elevated temperatures and acceptable viscosity at low temperatures.
- Suitable viscosity modifier may include polyolefins, olefin copolymers (OCP), ethylene/propylene copolymers, polyisobutenes, hydrogenated styrene- isoprene polymers, styrene/maleic ester copolymers, hydrogenated styrene/butadiene copolymers, hydrogenated isoprene polymers, alpha-olefin maleic anhydride copolymers, polymethacrylates, polyacrylates, polyalkyl styrenes, and hydrogenated alkenyl aryl conjugated diene copolymers.
- OCP olefin copolymers
- OCP olefin copolymers
- polyisobutenes hydrogenated styrene- isoprene polymers
- styrene/maleic ester copolymers hydrogenated styrene/butadiene copolymers
- Pour Point Depressants lower the minimum temperature at which a fluid will flow or can be poured.
- suitable pour point depressants include polymethacrylates, polyacrylates, polyacrylamides, condensation products of haloparaffin waxes and aromatic compounds, vinyl carboxylate polymers, and terpolymers of dialkylfumarates, vinyl esters of fatty acids and allyl vinyl ethers.
- Such additives can be present at 0.01 to 1.0 wt. % of the lubricating oil composition.
- Non-ionic Surfactants such as alkylphenol may improve asphaltene handling during engine operation.
- Examples of such materials include alkylphenol having an alkyl substituent from a straight chain or branched alkyl group having from 9 to 30 carbon atoms.
- Other examples include alkyl benzenol, alkylnaphthol and alkyl phenol aldehyde condensates where the aldehyde is formaldehyde such that the condensate is a methylene-bridged alkylphenol.
- Such additives can be present at 0.1 to 20 wt. % of the lubricating oil composition.
- the lubricating oil compositions of the present invention may contain dyes or marker components, e.g., tracers, which are particularly suitable for marking lubricants to protect brand equity, prevent misidentification and aid in identifying leaks.
- the most useful types of markers or dyes are ones which may be extracted easily from said marked liquids, measured and/or identified.
- the many additives and tracers which have been proposed for use or are in current use for marking or tagging lubricants include color and fluorescent dyes (e.g., diazo dyes, anthraquinone dyes, phthalein dyes, and the like), radioactive substances, metal compounds or complexes (e.g., metal organic compounds, metal salts, metal oxides, metal coordination complexes and the like), and a variety of specific compounds which react in combination with selected agents to provide intensely colored derivatives.
- markers include material selected from the group consisting of: barium sulfate, bismuth trioxide, iodine, iodide, titanium oxide, zirconium oxide, gold, platinum, silver, tantalum, niobium, stainless steel, and combinations thereof.
- Materials such as certain metallic soaps, metallic soaps of fatty acids, metallic carboxylates, or known metal drying agents supplied as solutions containing metals such as cobalt, lead, magnesium, titanium, zirconium, manganese, rhodium, platinum, aluminum, manganese, calcium, cerium, copper, nickel, vanadium, barium, tungsten, vanadium, and zinc, and mixtures thereof are also useful as lubricant markers.
- zirconium containing materials can include zirconium carboxylates such as zirconium 2-ethylhexanoate, zirconium octoate and zirconium salicylate materials.
- the lubricant compositions may be effective as cylinder lubricating oils for compression-ignited internal combustion engines, including marine diesel engines, stationary gas engines, and the like.
- the internal combustion engine may be a 2-stroke engine.
- the internal combustion engine is a marine diesel engine.
- the marine diesel engine may be a low-speed crosshead 2-stroke compression-ignited engine having a speed of 200 rpm or less (e.g., 60 to 200 rpm).
- the marine diesel engine may be lubricated with a marine diesel cylinder lubricant (e.g., generally in a 2-stroke engine).
- a marine diesel cylinder lubricant e.g., generally in a 2-stroke engine.
- the term “marine” does not restrict the engines to those used in water-borne vessels; as is understood in the art, it also includes those for other industrial applications such as auxiliary power generation for main propulsion and stationary land-based engines for power generation.
- the internal combustion engine may be fueled with a residual fuel, a marine residual fuel, a low sulfur marine residual fuel, a marine distillate fuel, a low sulfur marine distillate fuel, or a high sulfur fuel.
- the internal combustion engine can also be operable with a “gaseous fuel” such as a methane-dominated fuel (e.g., natural gas), a biogas, a gasified liquefied gas, or a gasified liquefied natural gas (LNG).
- a “gaseous fuel” such as a methane-dominated fuel (e.g., natural gas), a biogas, a gasified liquefied gas, or a gasified liquefied natural gas (LNG).
- a methane-dominated fuel e.g., natural gas
- biogas e.g., a biogas
- a gasified liquefied gas e.g., a gasified liquefied gas
- LNG gasified liquefied natural gas
- the marine lubricating oil compositions of the examples included an oil of lubricating viscosity (a base oil component), a thickener, and an additive package.
- the base oil components used in the formulations of the examples included: [0129] XOM 150N: ExxonMobil CORE® 150N Group I lubricating oil, kv @100 °C 5.1 mm 2 /s [0130] XOM 600N: ExxonMobil CORE® 600N: Group I lubricating oil, kv @100 °C 12.4 mm 2 /s [0131] XOM 2500BS: ExxonMobil CORE® 2500BS: Group I bright stock lubricating oil, kv @100 °C 30.6 mm 2 /s [0132] RLOP 600R: Chevron 600R RLOP: Group II lubricating oil, kv @100 °C 12.0 mm 2 /s [0133] RLOP 220
- OCP-1 a concentrate having 6.30 wt. % 50 SSI olefin copolymer in Group II diluent oil and containing 60% ethylene and having a number average molecular weight (Mn) of 112,000 g/mole.
- Additive Package A 6.92 wt. % oil concentrate of a 420 BN calcium sulfonate detergent (38.7 wt. % diluent oil), 6.0 wt. % oil concentrate of a 17 BN calcium sulfonate detergent (50.0 wt. % diluent oil), 9.0 wt. % oil concentrate of a 95 BN calcium sulfurized phenate detergent derived from a C20 to C24 isomerized alpha olefin (20 wt. % diluent oil), 0.2 wt.
- Additive Package B 5.0 wt. % oil concentrate of a 260 BN calcium sulfurized phenate detergent derived from a C20 to C24 isomerized alpha olefin (40 wt.
- % diluent oil % diluent oil
- Additive Package C 1.03 wt. % oil concentrate of a 420 BN calcium sulfonate detergent (38.7 wt. % diluent oil), 6.0 wt. % oil concentrate of a 17 BN calcium sulfonate detergent (50.0 wt. % diluent oil), 9.0 wt. % oil concentrate of a 95 BN calcium sulfurized phenate detergent derived from a C20 to C24 isomerized alpha olefin (20 wt. % diluent oil), 0.2 wt.
- Additive Package D 3.0 wt. % oil concentrate of a 260 BN calcium sulfurized phenate detergent derived from a C20 to C24 isomerized alpha olefin (40 wt.
- % diluent oil 0.3 wt.% oil concentrate of a 410 BN overbased calcium carboxylate detergent derived from a C20 to C24 isomerized alpha olefin (33.0 wt.% diluent oil), 2.9 wt.% oil concentrate of a 180 BN overbased calcium carboxylate detergent derived from a C20 to C24 isomerized normal alpha olefin (20 wt.% diluent oil), 0.2 wt. % oil concentrate of bissuccinimide dispersant derived from 1000 MW PIB (32 wt. % diluent oil), 1.5 wt.
- the degree of oxidative stability was evaluated for the following examples using the tests described below. The results for each of the examples are set forth in Tables 2 to 5.
- Test Methods DSC Oxidation Test [0142] The DSC test is used to evaluate thin film oxidation stability of test oils, in accordance with ASTM D-6186. Heat flow to and from test oil in a sample cup is compared to a reference cup during the test. The Oxidation Onset Temperature is the temperature at which the oxidation of the test oil starts. The Oxidation Induction Time is the time at which the oxidation of the test oil starts. A higher oxidation induction time means better performance.
- the Oxidation Induction Time is calculated to evaluate the thin film oxidation stability of the test oil Modified Institute of Petroleum 48 (MIP-48) Test [0143]
- the MIP-48 Test consists of a thermal part and an oxidative part. During both parts of the test the test samples are heated. In the thermal part of the test, nitrogen is passed through a heated oil sample for 24 hours and in parallel during the oxidative part of the test, air is passed through a heated oil sample for 24 hours. The samples are cooled and the viscosities of both samples are determined. The viscosity increase of the test oil caused by oxidation is determined and corrected for the thermal effect.
- the oxidation-based viscosity increase for each marine lubricating oil composition was calculated by subtracting the kinematic viscosity at 200 °C for the nitrogen-blown sample from the kinematic viscosity at 200 °C for the air-blown sample, and dividing the subtraction product by the kinematic viscosity at 200 °C for the nitrogen blown sample. This is done to correct for potential evaporation effects during the test, or any other thermal effect, thereby focusing on the impact of oxidation. This correction may result in a negative value. Test oils which exhibit better stability against oxidation-based viscosity increase will result in a lower % absolute value.
- Example 1 and Comparative Example A were formulated to 40 BN, SAE 50 viscosity grade (kv @100 °C of 18.5 mm 2 /s) marine cylinder lubricating oil compositions using Additive Package A at 24.98 wt. %.
- the finished oil lubricant of Comparative Example A was formulated using a majority amount of heavy neutral oil Chevron RLOP 600R Group II baseoil and minor amount of XOM Core 2500BS to achieve the appropriate lubricating oil viscosity.
- the finished oil lubricant of Example 1 contained a combination of light neutral oil Chevron 220R Group II baseoil and olefin copolymer thickener to achieve the appropriate lubricating oil viscosity.
- Each of the lubricants were evaluated for oxidative stability using the DSC oxidation test. The results for each of the examples are set forth in Table 2 below. The listed weight percentages for the OCP thickeners are on an as-received basis.
- a marine cylinder lubricant formulation including a combination of light neutral oil and olefin copolymer thickener may have enhanced performance compared to a marine cylinder lubricant formulation without olefin copolymer thickener.
- Example 2 and Comparative Example B were formulated to 40 BN, SAE 50 viscosity grade (kv @100 °C of 18.5 mm 2 /s) marine cylinder lubricating oil compositions using Additive Package B at 17.12 wt. %.
- the finished oil lubricant of Comparative Example B was formulated using a majority amount of heavy neutral oil Chevron RLOP 600R Group II baseoil and minor amount of XOM Core 2500BS to achieve the appropriate lubricating oil viscosity.
- the finished oil lubricant of Example 2 contained a combination of light neutral oil Chevron 220R Group II baseoil and olefin copolymer thickener to achieve the appropriate lubricating oil viscosity.
- Each of the lubricants were evaluated for oxidative stability using the DSC oxidation test. The results for each of the examples are set forth in Table 3 below. The listed weight percentages for the OCP thickeners are on an as-received basis.
- a marine cylinder lubricant formulation including a combination of light neutral oil and olefin copolymer thickener may have enhanced performance compared to a marine cylinder lubricant formulation without olefin copolymer thickener.
- Example 3 and Comparative Example C were formulated to 15 BN, SAE 50 viscosity grade (kv @100 °C of 18.5 mm 2 /s) marine cylinder lubricating oil compositions using Additive Package C at 18.78 wt. %.
- the finished oil lubricant of Comparative Example C was formulated using a majority amount of heavy neutral oil Chevron RLOP 600R Group II baseoil and minor amount of XOM Core 2500BS to achieve the appropriate lubricating oil viscosity.
- the finished oil lubricant of Example 3 contained a combination of light neutral oil Chevron 220R Group II baseoil and olefin copolymer thickener to achieve the appropriate lubricating oil viscosity.
- Each of the lubricants were evaluated for oxidative stability using the DSC oxidation test. The results for each of the examples are set forth in Table 4 below. The listed weight percentages for the OCP thickeners are on an as-received basis.
- a marine cylinder lubricant formulation including a combination of light neutral oil and olefin copolymer thickener may have enhanced performance compared to a marine cylinder lubricant formulation without olefin copolymer thickener.
- Example 4 and Comparative Example D were formulated to 15 BN, SAE 50 viscosity grade (kv @100 °C of 18.5 mm 2 /s) marine cylinder lubricating oil compositions using Additive Package D at 8.41 wt. %.
- the finished oil lubricant of Comparative Example D was formulated using a majority amount of heavy neutral oil Chevron RLOP 600R Group II baseoil and minor amount of XOM Core 2500BS to achieve the appropriate lubricating oil viscosity.
- the finished oil lubricant of Example 4 contained a combination of light neutral oil Chevron 220R Group II baseoil and olefin copolymer thickener to achieve the appropriate lubricating oil viscosity.
- Each of the lubricants were evaluated for oxidative stability using the DSC oxidation test.
- the results for each of the examples are set forth in Table 5 below. [0151]
- the results set forth in Table 5 show that the marine cylinder lubricating oil composition containing the combination of light neutral oil 220R and olefin copolymer thickener exhibited surprisingly better oxidation performance over Comparative Example D as is evident by the higher oxidation induction time for the inventive example as compared to the comparative example.
- a marine cylinder lubricant formulation including a combination of light neutral oil and olefin copolymer thickener may have enhanced performance compared to a marine cylinder lubricant formulation without olefin copolymer thickener.
Abstract
A marine diesel engine lubricating oil composition includes (a) a major amount of an oil of lubricating viscosity; and (b) one or more olefin copolymers having a number average molecular weight of 30,000 to 120,000. The marine diesel lubricating oil composition has a TBN of less than 70 mg KOH/g. The marine diesel lubricating oil composition is a monograde lubricating oil composition meeting the specifications for SAE J300 revised January 2015 requirements for a SAE 40, SAE 50 or SAE 60 monograde lubricating oil.
Description
MARINE DIESEL CYLINDER LUBRICATING OIL COMPOSITIONS TECHNICAL FIELD [0001] This disclosure relates to lubricating oil compositions and more specifically, to the use of olefin copolymer thickeners in marine cylinder lubricating oil compositions. BACKGROUND [0002] This section is intended to introduce the reader to various aspects of art that may be related to various aspects of the present disclosure, which are described and/or claimed below. This discussion is believed to be helpful in providing the reader with background information to facilitate a better understanding of the various aspects of the present disclosure. Accordingly, it should be understood that these statements are to be read in this light, and not as admissions of prior art. [0003] Marine diesel internal combustion engines may generally be classified as low- speed, medium-speed, or high-speed engines. Low-speed diesel engines are unique in size and method of operation. These engines are quite large and typically operate in the range of about 60 to 200 revolutions per minute (rpm). A low-speed diesel engine operates on the two-stroke cycle and is typically a direct-coupled and direct-reversing engine of “crosshead” construction, with a diaphragm and one or more stuffing boxes separating the power cylinders from the crankcase to prevent combustion products from entering the crankcase and mixing with the crankcase oil. Marine two-stroke diesel cylinder lubricants must meet performance demands in order to comply with severe operating conditions required for more modern larger bore engines which are run at significantly varying outputs, loads and temperatures of the cylinder liner. The complete separation of the crankcase from the combustion zone has led persons skilled in the art to lubricate the combustion chamber and the crankcase with different lubricating oils, which are referred to as a cylinder lubricant and a system oil, respectively. Marine cylinder lubricants are subject to their own unique requirements. [0004] In two-stroke crosshead engines, the cylinders are lubricated on a total loss basis with the cylinder oil being injected separately on each cylinder, by means of lubricators positioned around the cylinder liner. Cylinder lubricant is not recirculated and is combusted
along with the fuel. The cylinder lubricant needs to provide a strong film between the cylinder liner and the piston rings for sufficient lubrication of the cylinder walls to prevent scuffing, be thermally stable in order that the lubricant does not form deposits on the hot surfaces of the piston and the piston rings, and be able to neutralize sulfur-based acidic products of combustion. [0005] Recent health and environmental concerns have led to regulations mandating the use of lower sulfur fuels for the operation of marine diesel engines. As a result, manufacturers are now designing marine diesel engines for use with a variety of fuels including non-residual gaseous fuels (e.g., compressed or liquefied natural gas), high quality distillate fuel, to poorer quality intermediate or heavy fuel such as marine residual fuel with generally higher sulfur and higher asphaltene content. For non-residual fuel operation, the fuel contains no significant asphaltenes present in the fuels and contains much lower sulfur levels. When the lower sulfur fuel is combusted, less acid is formed in the combustion chamber. [0006] One of the primary features that lubricants have that help in protecting marine diesel engines is the lubricating oil film “thickness,” i.e., viscosity. Lubricants for the lubrication of marine diesel internal combustion engines have high viscosity industry requirements due to low operating speeds and high loads, and are typically high viscosity monograde (i.e., one which exhibits little or no viscosity index improvement properties) lubricants of the SAE 40, SAE 50 or SAE 60 viscosity grade. Because hydrocracking results in a viscosity loss of the base stocks, marine oils generally cannot be formulated solely with hydrocracked base stocks. To achieve the appropriate lubricating oil film thickness, conventional marine formulations typically include a majority amount of high viscosity bright stock in marine lubricants, bright stock being a high viscosity base oil that is highly refined and dewaxed and that is produced from residual stocks or bottoms. [0007] However, the reliance on bright stock is not always desirable because of the presence of oxidatively unstable aromatics. In addition, the availability of bright stock is diminishing, resulting in high volume uses such as those for marine engines requiring alternative solutions to impart the desired viscometrics in lubricants. In view of changing severity increases that comes with design changes to modern marine engines, changing mandates relating to fuel quality, along with declining bright stock capacity, there is continuing need for improved marine diesel cylinder lubricating oil formulating technology
which provides improved performance while achieving the high viscosities necessary for marine cylinder lubricants. SUMMARY [0008] A summary of certain embodiments disclosed herein is set forth below. It should be understood that these aspects are presented merely to provide the reader with a brief summary of these certain embodiments and that these aspects are not intended to limit the scope of this disclosure. Indeed, this disclosure may encompass a variety of aspects that may not be set forth below. [0009] As set forth above, there is continuing need for improved marine diesel cylinder lubricating oil formulating technology which provides improved performance while achieving the high viscosities necessary for marine cylinder lubricants. It is now recognized that these and other technical effects may be achieved by utilizing suitable olefin copolymer thickeners in combination with light and/or heavy neutral base oils in marine cylinder lubricant formulations, examples of which are described herein. [0010] By way of example, in one aspect, the disclosure relates to a marine diesel engine lubricating oil composition that includes (a) a major amount of an oil of lubricating viscosity; and (b) one or more olefin copolymers having a number average molecular weight of 30,000 to 120,000. The marine diesel lubricating oil composition has a TBN of less than 70 mg KOH/g and is a monograde lubricating oil composition meeting the specifications for SAE J300 revised January 2015 requirements for a SAE 40, SAE 50 or SAE 60 monograde lubricating oil. [0011] In another aspect, the present disclosure relates to a method of thickening a lubricating oil composition in a marine diesel internal combustion engine. The method includes adding to said engine a lubricating oil composition which includes: (a) a major amount of an oil of lubricating viscosity; and (b) one or more olefin copolymers having a number average molecular weight of 30,000 to 120,000. The marine diesel lubricating oil composition has a TBN of less than 70 mg KOH/g and is a monograde lubricating oil composition meeting the specifications for SAE J300 revised January 2015 requirements for a SAE 40, SAE 50 or SAE 60 monograde lubricating oil. [0012] In a further aspect, the present disclosure relates to a method of controlling deposit formation in an internal combustion engine The method includes operating the
internal combustion engine with a lubricating oil composition. The lubricating oil composition includes: (a) a major amount of an oil of lubricating viscosity; and (b) one or more olefin copolymers having a number average molecular weight of 30,000 to 120,000. The marine diesel lubricating oil composition has a TBN of less than 70 mg KOH/g and is a monograde lubricating oil composition meeting the specifications for SAE J300 revised January 2015 requirements for a SAE 40, SAE 50 or SAE 60 monograde lubricating oil. DETAILED DESCRIPTION Definitions [0013] In this specification, the following words and expressions, if and when used, have the meanings ascribed below. [0014] A “major amount” means greater than 40 wt. % of a composition. [0015] A “minor amount” means less than 40 wt. % of a composition. [0016] A “marine residual fuel” refers to a material combustible in large marine engines which has a carbon residue, as defined in International Organization for Standardization (ISO) 10370) of at least 2.5 wt. % (e.g., at least 5 wt. %, or at least 8 wt. %) (relative to the total weight of the fuel), a viscosity at 50 °C or greater than 14.0 cSt, such as the marine residual fuels defined in the International Organization for Standardization specification ISO 8217:2005, “Petroleum products--Fuels (class F)--Specifications of marine fuels,” the contents of which are incorporated herein in their entirety. [0017] A “residual fuel” refers to a fuel meeting the specification of a residual marine fuel as set forth in the ISO 8217:2010 international standard. A “low sulfur marine fuel” refers to a fuel meeting the specification of a residual marine fuel as set forth in the ISO 8217:2010 specification that, in addition, has about 1.5 wt. % or less, or even about 0.5% wt. % or less, of sulfur, relative to the total weight of the fuel. [0018] A “distillate fuel” refers to a fuel meeting the specification of a distillate marine fuel as set forth in the ISO 8217:2010 international standard. A “low sulfur distillate fuel” refers to a fuel meeting the specification of a distillate marine fuel set forth in the ISO 8217:2010 international standard that, in addition, has about 0.1 wt. % or less or even about 0.005 wt. % or less, of sulfur, relative to the total weight of the fuel.
[0019] A “low sulfur fuel” refers having about 1.5 wt. % or less, or even about 1.0 wt. % or less, or even 0.5% wt. % or less, or even 0.1 wt. % or less of sulfur, relative to the total weight of the fuel. [0020] A “high sulfur fuel” is a fuel having greater than 1.5 wt. % of sulfur, relative to the total weight of the fuel. [0021] The term “on an actives basis” refers to additive material that is not diluent oil or solvent. [0022] An “alpha-olefin” as used in this specification and claims refers to an olefin that has a carbon-carbon double bond between the first and second carbon atoms of the longest contiguous chain of carbon atoms. The term “alpha-olefin” includes linear and branched alpha olefins unless expressly stated otherwise. In the case of branched alpha olefins, a branch can be at the 2-position (a vinylidene) and/or the 3-position or higher with respect to the olefin double bond. The term “vinylidene” whenever used in this specification and claims refers to an alpha olefin having a branch at the 2-position with respect to the olefin double bond. Alpha-olefins are almost always mixtures of isomers and often also mixtures of compounds with a range of carbon numbers. Low molecular weight alpha olefins, such as the C6, C8, C10, C12 and C14 alpha olefins, are almost exclusively 1-olefins. Higher molecular weight olefin cuts such as C16-C18 or C20-C24 have increasing proportions of the double bond isomerized to an internal or vinylidene position [0023] A “normal alpha olefin” (NAO) refers to a linear aliphatic mono-olefin having a carbon-carbon double bond between the first and second carbon atoms. It is noted that “normal alpha olefin” is not synonymous with “linear alpha olefin” as the term “linear alpha olefin” can include linear olefinic compounds having a double bond between the first and second carbon atoms. [0024] “Isomerized olefins” or “isomerized normal alpha-olefins” refers to olefins obtained by isomerizing olefins. Generally isomerized olefins have double bonds in different positions than the starting olefins from which they are derived, and may also have different characteristics. [0025] “Isomerization level (I)” refers to isomerization level measured by a NMR method. The isomerization level of the olefin was determined by hydrogen-1 (1H) NMR. The NMR spectra were obtained on a Bruker Ultrashield Plus 400 in chloroform-d at 400 MHz using TopSpin 3.2 spectral processing software. The isomerization level represents the
relative amount of methyl groups (—CH3) (chemical shift 0.30-1.01 ppm) attached to the methylene backbone groups (—CH2—) (chemical shift 1.01-1.38 ppm) and is defined by Equation (I) =m/(m+n), where m is NMR integral for methyl groups with chemical shifts between 0.30±0.03 to 1.01±0.03 ppm, and n is NMR integral for methylene groups with chemical shifts between 1.01±0.03 to 1.38±0.10 ppm. [0026] The term “Total Base Number” or “TBN” or “BN” refers to the level of alkalinity in an oil sample, which indicates the ability of the composition to continue to neutralize corrosive acids, in accordance with ASTM Standard No. D2896 or equivalent procedure. The test measures the change in electrical conductivity, and the results are expressed as mgKOH/g (the equivalent number of milligrams of KOH needed to neutralize 1 gram of a product). Therefore, a high TBN reflects strongly overbased products and, as a result, a higher base reserve for neutralizing acids. Where TBN values are introduced herein, it should be understood that they are represented in units of mg KOH/g. [0027] “Overbased” is used to describe metal detergents in which the ratio of the number of equivalents of the metal moiety to the number of equivalents of the acid moiety is greater than one. [0028] “Soap” means a neutral detergent compound that contains approximately the stoichiometric amount of metal to achieve the neutralization of the acidic group or groups present in the organic acid used to make the detergent. [0029] “Metal” refers to alkali metals, alkaline earth metals, or mixtures thereof. When an alkali metal is employed, the alkali metal is lithium, sodium or potassium. When an alkaline earth metal is employed, the alkaline earth metal can be selected from the group consisting of calcium, barium, magnesium and strontium. Calcium and magnesium are preferred. [0030] “Weight percent” (wt. %), unless expressly stated otherwise, means the percentage that the recited component(s), compounds(s) or substituent(s) represents of the total weight of the entire composition. All percentages reported are weight % on an active ingredient basis (i.e., without regard to carrier or diluent oil) unless otherwise stated. The diluent oil for the lubricating oil additives can be any suitable base oil (e.g., a Group I base oil, a Group II base oil, a Group III base oil, a Group IV base oil, a Group V base oil, or a mixture thereof). Weight percentages that represent the combination of ingredients and carrier or diluent oil are referred to as weight percentages “as received.”
[0031] The term “sulfated ash content” refers to the amount of metal-containing additives (e.g., calcium, magnesium, molybdenum, zinc) in a lubricating oil composition and is typically measured according to ASTM D874, which is incorporated herein by reference. Lubricating Oil Composition [0032] It has been found that the use of suitable olefin copolymer thickeners in combination with light and/or heavy neutral base oils in marine lubricants, provides one or more surprising technical effects in a marine cylinder lubricating oil composition. These technical effects may include improved resistance to deposit formation and oxidative stability in engines operating under a variety of load conditions, such as high load conditions while achieving the appropriate lubricating oil viscosity. [0033] The lubricating oil composition of the present disclosure, in certain embodiments, is a marine diesel engine cylinder lubricating oil. In such embodiments, the lubricating oil composition includes (a) a major amount of an oil of lubricating viscosity; and (b) one or more olefin copolymers having a number average molecular weight of 30,000 to 120,000; wherein the lubricating oil composition is a monograde lubricating oil composition meeting specifications for SAE J300 revised January 2015 requirements for a SAE 40, 50, or 60 monograde engine oil, and has a TBN of less than 70 mg KOH/g, as determined by ASTM D2896. The kinematic viscosity of the oil of lubricating viscosity may correspond to the viscosity of a heavy neutral oil or a light neutral oil. [0034] The lubricating oil composition may be a monograde lubricating oil composition meeting specifications for SAE J300 revised January 2015 requirements for a 40, 50, or 60 monograde engine oil. A SAE 40 oil has a kinematic viscosity at 100 °C of 12.5 to <16.3 mm2/s. A SAE 50 oil has a kinematic viscosity at 100 °C of 16.3 to <21.9 mm2/s. A SAE 60 oil has a kinematic viscosity at 100 °C of 21.9 to <26.1 mm2/s. [0035] In some embodiments, the lubricating oil composition is suitable for use as a marine cylinder lubricant (MCL). Marine cylinder lubricants of the present disclosure are made to the SAE 40, SAE 50 or SAE 60 monograde specification to provide a sufficiently thick lubricant film at the high temperatures on the cylinder liner wall. [0036] Aside from providing a sufficient degree of lubricity, one of the primary functions of the marine cylinder lubricant is to neutralize sulfur-based acidic components of sulfur containing fuel combusted This neutralization has typically been accomplished by the
inclusion of basic species such as overbased metallic detergents. An oil’s neutralization capacity is characterized by its basicity and is measured by its Total Base Number (TBN). Typically, sulfur-containing fuels for operation of marine diesel engines create the need for marine cylinder lubricants with high detergency and neutralizing capability even though the oils are exposed to thermal and other stresses only for short periods of time. On the other hand, low sulfur fuels may not require as much neutralizing capability compared to sulfur- containing fuels. [0037] To allow for sufficient neutralization and detergency while maintaining a relatively low level of deposits, marine diesel cylinder lubricants of the present disclosure have a TBN of less than 70 mg KOH/g. By way of example, the TBN may range from less than 70 to 2 mg KOH/g, or from less than 70 to 5 mg KOH/g, or from less than 70 to 10 mg KOH/g, from less than 70 to 15 mg KOH/g, from less than 70 to 20 mg KOH/g, from 60 to 2 mg KOH/g, from 60 to 5 mg KOH/g, from 60 to 10 mg KOH/g, from 60 to 15 mg KOH/g, from 60 to 20 mg KOH/g, from 50 to 2 mg KOH/g, from 50 to 5 mg KOH/g, from 50 to 10 mg 120 KOH/g, from 50 to 15 mg KOH/g, or from 50 to 20 mg KOH/g. By way of further example, the TBN may range from less than 40 to 2 mg KOH/g, or from less than 40 to 5 mg KOH/g, or from less than 40 to 10 mg KOH/g, from less than 40 to 15 mg KOH/g, or from less than 40 to 20 mg KOH/g. In certain embodiments, the TBN ranges from 40 to 15 mg KOH/g. [0038] In certain embodiments, the lubricating oil compositions of this disclosure have a sulfated ash content of at least 1.50 wt. % as determined by ASTM D 874. For example, the lubricating oil compositions of this disclosure may have a level of sulfated ash of from 1.5 to 27 wt. % as determined by ASTM D 874. By way of further example, the lubricating oil compositions of this disclosure may have a sulfated ash content of from 2.0 to 25.0 wt. %, 2.5 to 25.0 wt. %, 3.0 to 25.0 wt. %, or 5.0 to 25.0 wt. % as determined by ASTM D 874. Oil of Lubricating Viscosity [0039] The lubricating oil composition of the present disclosure has at least 40 wt% of an oil of lubricating viscosity, such as at least 50 wt. % (e.g., at least 60 wt. %, at least 70 wt. %, at least 80 wt. %, or at least 90 wt. %), based on the total weight of the composition. For example, the lubricating oil composition of the present disclosure may include between
40 wt% and 95 wt%, between 50 wt% and 90 wt%, between 55 wt% and 85 wt% of the oil of lubricating viscosity. The oil of lubricating viscosity may also be referred to as a base oil. [0040] In accordance with certain embodiments of this disclosure, the oil of lubricating viscosity has a kinematic viscosity at 100 °C from 4.0 mm2/s to less than 8.5 mm2/s. For example, the oil of lubricating viscosity may have a kinematic viscosity at 100 °C from 4.0 mm2/s to 8 mm2/s, or 4.5 mm2/s to 8 mm2/s, or 5.0 mm2/s to 7.5 mm2/s. [0041] In accordance with further embodiments of this disclosure, the oil of lubricating viscosity has a kinematic viscosity at 100 °C from 8.5 mm2/s to 15.0 mm2/s. For example, the oil of lubricating viscosity may have a kinematic viscosity at 100 °C from 9.0 mm2/s to 14.0 mm2/s, or 10.0 mm2/s to 13.0 mm2/s, or 10.0 mm2/s to 12.0 mm2/s. [0042] In still further embodiments, the oil of lubricating viscosity may include a mixture of two or more base oils. A first base oil of the mixture of two or more base oils has a kinematic viscosity at 100 °C from 8.5 mm2/s to 15.0 mm2/s, for example 4.0 mm2/s to 8 mm2/s, or 4.5 mm2/s to 8 mm2/s, or 5.0 mm2/s to 7.5 mm2/s. A second base oil of the mixture of two or more base oils may have a kinematic viscosity at 100 °C from 8.5 mm2/s to 15.0 mm2/s, for example from 9.0 mm2/s to 14.0 mm2/s, or 10.0 mm2/s to 13.0 mm2/s, or 10.0 mm2/s to 12.0 mm2/s. [0043] The oil of lubricating viscosity of the present disclosure may include only one base oil component or may include a mixture of two or more base oil components to achieve the kinematic viscosity noted above. The oil of lubricating viscosity may be selected from any of the base oils in Groups I-V as specified in the American Petroleum Institute (API) Base Oil Interchangeability Guidelines (API 1509). The five base oil groups are summarized in Table 1:
[0044] Groups I, II, and III are mineral oil process stocks. Group IV base oils contain true synthetic molecular species, which are produced by polymerization of olefinically unsaturated hydrocarbons. Many Group V base oils are also true synthetic products and may include diesters, polyol esters, polyalkylene glycols, alkylated aromatics, polyphosphate esters, polyvinyl ethers, and/or polyphenyl ethers, and the like, but may also be naturally occurring oils, such as vegetable oils. It should be noted that although Group III base oils are derived from mineral oil, the rigorous processing that these fluids undergo causes their physical properties to be very similar to some true synthetics, such as PAOs. Therefore, oils derived from Group III base oils may be referred to as synthetic fluids in the industry. [0045] The base oil used in the disclosed lubricating oil composition may be a mineral oil, animal oil, vegetable oil, synthetic oil, or mixtures thereof. Suitable oils may be derived from hydrocracking, hydrogenation, hydrofinishing, unrefined, refined, and re- refined oils, and mixtures thereof. [0046] Unrefined oils are those derived from a natural, mineral, or synthetic source without or with little further purification treatment. Refined oils are similar to the unrefined oils except that they have been treated in one or more purification steps, which may result in the improvement of one or more properties. Examples of suitable purification techniques are solvent extraction, secondary distillation, acid or base extraction, filtration, percolation, and the like. Oils refined to the quality of an edible may or may not be useful. Edible oils may
also be called white oils. In some embodiments, lubricating oil compositions are free of edible or white oils. [0047] Re-refined oils are also known as reclaimed or reprocessed oils. These oils are obtained similarly to refined oils using the same or similar processes. Often these oils are additionally processed by techniques directed to removal of spent additives and oil breakdown products. [0048] Mineral oils may include oils obtained by drilling or from plants and animals or any mixtures thereof. Such oils may include castor oil, lard oil, olive oil, peanut oil, corn oil, soybean oil, and linseed oil, as well as mineral lubricating oils, such as liquid petroleum oils and solvent-treated or acid-treated mineral lubricating oils of the paraffinic, naphthenic or mixed paraffinic-naphthenic types. Such oils may be partially or fully hydrogenated, if desired. Oils derived from coal or shale may also be useful. [0049] Useful synthetic lubricating oils may include hydrocarbon oils such as polymerized, oligomerized, or interpolymerized olefins (e.g., polybutylenes, polypropylenes, propylene/isobutylene copolymers); poly(1-hexenes), poly(1-octenes), trimers or oligomers of 1-decene, e.g., poly(1-decenes), such materials being often referred to as α-olefins, and mixtures thereof; alkylbenzenes (e.g. dodecylbenzenes, tetradecylbenzenes, dinonylbenzenes, di-(2-ethylhexyl)-benzenes); polyphenyls (e.g., biphenyls, terphenyls, alkylated polyphenyls); diphenyl alkanes, alkylated diphenyl alkanes, alkylated diphenyl ethers and alkylated diphenyl sulfides and the derivatives, analogs and homologs thereof or mixtures thereof. Polyalphaolefins are typically hydrogenated materials. [0050] Other synthetic lubricating oils include polyol esters, diesters, liquid esters of phosphorus-containing acids (e.g., tricresyl phosphate, trioctyl phosphate, and the diethyl ester of decane phosphonic acid), or polymeric tetrahydrofurans. Synthetic oils may be produced by Fischer-Tropsch reactions and typically may be hydroisomerized Fischer- Tropsch hydrocarbons or waxes. In one embodiment oils may be prepared by a Fischer- Tropsch gas-to-liquid synthetic procedure as well as other gas-to-liquid oils. [0051] Base oils for use in the formulated lubricating oils useful in the present disclosure are any of the variety of oils corresponding to API Group I, Group II, Group III, Group IV, and Group V oils and mixtures thereof. In one embodiment, the base oil is a Group II base oil or a blend of two or more different base oils. In another embodiment, the base oil is a Group I base oil or a blend of two or more different Group I base oils. Suitable
Group I base oils include any light overhead cuts from a vacuum distillation column, such as, for example, any Light Neutral, Medium Neutral, and Heavy Neutral base stocks. [0052] The base oil may also include residual base stocks or bottoms fractions such as bright stock. Bright stock is a high viscosity base oil which has been conventionally produced from residual stocks or bottoms and has been highly refined and dewaxed. Bright stock can have a kinematic viscosity at 40 °C of greater than 180 mm2/s (e.g., greater than 250 mm2/s, or even in a range of 500 to 1100 mm2/s). In certain embodiments, the lubricating oil composition does not contain bright stock. Thickener [0053] In accordance with present embodiments, to obtain a finished lubricating oil composition having a desired viscosity grade, a thickener may be added to the lubricating oil composition to increase its viscosity. It has been surprisingly found that utilizing suitable olefin copolymer thickeners in combination with light and/or heavy neutral base oils, provides a lubricating oil composition which exhibits improved resistance to deposit formation and oxidative stability in engines operating under high load conditions while achieving the appropriate lubricating oil viscosity. [0054] In accordance with embodiments of this disclosure, suitable thickeners may include olefin copolymers (OCP) as described herein. Such additives will generally be present, on an actives basis, at 0.1 wt. % or greater, for example at 0.1 to 12 wt. % of the lubricating oil composition. In certain embodiments, the OCP is present, on an actives basis, at 0.2 to 10 wt. %, 0.3 to 9 wt. %, 0.4 to 8 wt. %, or 0.5 to 7 wt. % of the lubricating oil composition. In still further embodiments, the OCP is present, on an actives basis, at 0.5 to 12.0 wt.%, 0.5 to 5 wt. %, or 1 to 2 wt. % of the lubricating oil composition. In still further embodiments, the OCP is present, on an actives basis, at 1.0 wt. % or greater, for example at 1.0 to 12.0 wt. %, 1.0 wt. % to 5 wt. %, 1.3 wt. % to 4.5 wt. %, 1.5 wt. % to 4.0 wt. %, 2.0 to 12.0 wt.%, or 2.0 wt. % to 3.5 wt. % of the lubricating oil composition. In certain embodiments, the OCP is the only viscosity modifier or thickener present in the lubricating oil composition. [0055] In certain embodiments, the olefin copolymers are copolymers based on ethylene units and units of an alpha olefin (e.g., a normal alpha olefin, an isomerized alpha olefin), such as ethylene-propylene copolymer compositions. Other alpha olefins suitable in
place of propylene, or in combination with ethylene and propylene to form a terpolymer or tetrapolymer, for example, include: 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1- nonene, 1-decene; and branched chain alpha-olefins such as 4-methyl-1-pentene, 4-methyl-1- hexene, 4-methyl pentene-1,4,4-dimethyl-1-pentene, 6-methylheptene-1, and mixtures thereof. [0056] The olefin copolymer according to certain embodiments of the invention advantageously has a number average molecular weight of between 30,000 and 120,000 g/mol, preferably between 40,000 and 120,000 g/mol, more preferably between 45,000 and 115,000 g/mol. In some embodiments, such a molecular weight may balance useful thickening with stability of the formulation under stress. The molecular weight, in combination with the above-referenced amounts, may provide a viscosity appropriate for marine cylinder lubricant compositions. [0057] The shear stability index (SSI) of the olefin copolymer, i.e., its resistance to mechanical degradation under shearing stress, ranges from 5-50. In certain embodiments, the SSI ranges from 15-50, such as 24-50, or from 24-40. [0058] The olefin copolymer according to certain embodiments of the invention advantageously has a content of ethylene units ranging from 30% to 80% by weight relative to the weight of olefin copolymer, preferably from 30% to 75%, more preferably 49% to 72% by weight. The olefin copolymer according to the invention also advantageously has a content of ethylene units, ranging from 40% to 90% by mole, relative to the number of moles of olefin copolymer, preferably from 40% to 80%, more preferably from 50% to 80%. [0059] The olefin copolymer according to certain embodiments of the invention may be a bimodal ethylene copolymer composition having a first ethylene copolymer fraction having relatively lower ethylene content; and a second ethylene copolymer fraction having relatively higher ethylene content. In one embodiment, the polymerization processes used to produce the olefin copolymer may include copolymerizing two or more alpha olefin monomers (one of which is preferably ethylene; the other in some aspects may be a C3 - C12 alpha olefin, such as propylene) in the presence of one or more metallocene catalysts. The olefin copolymer used in certain embodiments may include one or more olefin copolymers set forth in US20130203640, the disclosure of which is incorporated herein by reference in its entirety.
[0060] In certain of these embodiments, the olefin copolymer compositions of the present disclosure may include (a) a first ethylene-alpha-olefin copolymer and (b) a second ethylene-alpha-olefin copolymer. As an example, the first ethylene-alpha-olefin copolymer (a) has an ethylene content from about 60 to about 80 wt. % and can be referred to herein as a “semi-crystalline” ethylene-alpha-olefin copolymer. More typically, the ethylene content of the first ethylene-alpha-olefin copolymer is from about 63 to about 77 wt. %, and even more typically, the ethylene content of the first ethylene-alpha-olefin copolymer is from about 65 to about 75 wt. %. The second ethylene-alpha-olefin copolymer (b) has an ethylene content of less than about 60 wt. %, more typically less than about 55 wt. % and even more typically about 42 to about 54 wt. % and is a lower crystalline ethylene-alpha-olefin copolymer than is the first ethylene-alpha-olefin copolymer (a) and can be referred to herein as an “amorphous” ethylene-alpha-olefin copolymer. [0061] The first ethylene-alpha-olefin copolymer (a) can have a Melt Flow Rate Ratio (MFRR), defined as the ratio of the MFR measured at 230 °C/21.6 kg and at 230 °C/2.16 kg, of >30, and more typically up to about 55, even more typically about 33 to about 45, preferably >34, and more preferably about 34 to about 45 and more preferably about 35 to about 43. The first ethylene-alpha-olefin copolymer (a), when the MFR condition is also observed, has a MFR that is at least about 1.5 g/10 min., in another embodiment the MFR is at least about 1.6 g/10 min. A more typical range of the MFR is about 1.5 g/10 min. to about 6.5 g/10 min., and an even more typical range is about 2.5 g/10 min. to about 5.5 g/10 min. The MFR is measured by ASTM D 1238 condition L (230° C/2.16 kg). In one embodiment, the first ethylene-alpha-olefin copolymer (a) has a MFRR >30 and a MFR of at least about 1.5 g/10 min. More preferably, the first ethylene-alpha-olefin copolymer (a) has a MFRR >34 and a MFR of at least about 1.6 g/10 min. [0062] In one embodiment, the olefin copolymer compositions contain about 30 wt. % to about 70 wt. % of the first ethylene-alpha-olefin copolymer (a) and about 70 wt. % to about 30 wt. % of the second ethylene-alpha-olefin copolymer (b) based upon the total amount of (a) and (b) in the composition. In another embodiment, the olefin copolymer compositions contain about 40 wt. % to about 60 wt. % of the first ethylene-alpha-olefin copolymer (a) and about 60 wt. % to about 40 wt. % of the second ethylene-alpha-olefin copolymer (b) based upon the total amount of (a) and (b) in the composition. In a particular embodiment, the olefin copolymer composition contains about 50 to about 54 wt. % of the first ethylene-alpha-olefin copolymer (a) and about 46 to about 50 wt. % of the second
ethylene-alpha-olefin copolymer (b) based upon the total amount of (a) and (b) in the composition. [0063] The weight average molecular weight of the first ethylene-alpha-olefin copolymer in one embodiment is about 60,000 to about 120,000. In another embodiment, the weight average molecular weight of the first ethylene-alpha-olefin copolymer is about 70,000 to about 110,000. The weight average molecular weight of the second ethylene-alpha-olefin copolymer in one embodiment is about 60,000 to about 120,000. In another embodiment, the weight average molecular weight of the second ethylene-alpha-olefin copolymer is about 70,000 to about 110,000. [0064] The weight average molecular weight of the composition of the first ethylene- alpha-olefin copolymer and second ethylene-alpha-olefin copolymer in one embodiment is about 60,000 to about 120,000. In another embodiment, the weight average molecular weight of the composition of the first ethylene-alpha-olefin copolymer and second ethylene-alpha- olefin copolymer is about 70,000 to about 110,000. In a still further embodiment, the weight average molecular weight of the composition of the first ethylene-alpha-olefin copolymer and second ethylene-alpha-olefin copolymer is about 80,000 to about 100,000. The molecular weight distribution of each of the ethylene-alpha-olefin copolymers may be less than about 2.5, and more typically about 2.1 to about 2.4. The polymer distribution as determined by GPC of each of the ethylene-alpha-olefin copolymers is typically unimodal. Other Performance Additives [0065] The lubricating oil compositions of the present disclosure may contain one or more performance additives that can impart or improve any desirable property of the lubricating oil composition. Any additive known to those of skill in the art may be used in the lubricating oil composition disclosed herein. Some suitable additives have been described by R. M. Mortier et al. “Chemistry and Technology of Lubricants,” 3rd Edition, Springer (2010) and L. R. Rudnik “Lubricant Additives: Chemistry and Applications,” Second Edition, CRC Press (2009). [0066] In general, the concentration of each of the additives in the lubricating oil composition, when used, may range from 0.001 to 10 wt. % (e.g., 0.01 to 5 wt. %, or 0.05 to 2.5 wt. %) of the lubricating oil composition. Including diluent oil, each of additives in the lubricating oil composition may range from 0.5 to 45 wt. % (e.g., 1.0 to 45 wt. %, 5.0 to 40
wt. %, 10 to 35 wt. %, 20 to 32 wt. %, or 25 to 30 wt. %) of the lubricating oil composition. Further, the total amount of additives in the lubricating oil composition may range from 0.001 to 20 wt. % (e.g., 0.01 to 15 wt. % or 0.1 to 10 wt. %) of the lubricating oil composition. Including diluent oil, the total amount of additives in the lubricating oil composition may range from 0.5 to 78 wt. % (e.g., 1.0 to 78 wt. %, 5.0 to 78 wt. %, 10 to 78 wt. %, 20 to 78 wt. %, 30 to 78 wt. %, or 45 to 78 wt. %) of the lubricating oil composition. [0067] As examples, the present lubricating oil composition may contain one or more lubricating oil performance additives including detergents, dispersants, antiwear agents, antioxidants, friction modifiers, corrosion inhibitors, rust inhibitors, demulsifiers, foam inhibitors, viscosity modifiers, pour point depressants, non-ionic surfactants, thickeners, and the like. Some are discussed in further detail below. Detergents [0068] The lubricating oil compositions of the present disclosure may include one or more detergents. A detergent is an additive that reduces formation of piston deposits, for example high-temperature varnish and lacquer deposits in engines. The detergent normally has acid-neutralizing properties and is capable of keeping finely-divided solids in suspension. Most detergents are metal salts of acidic organic compounds. [0069] Metal-containing or ash-forming detergents function as both detergents to reduce or remove deposits and as acid neutralizers or rust inhibitors, thereby reducing wear and corrosion and extending engine life. Detergents generally include a polar head with a long hydrophobic tail. The polar head includes a metal salt of an acidic organic compound. [0070] In the art, detergents are generally referred to as neutral or overbased. Detergents which contain a substantially stoichiometric amount of the metal salt are usually described as normal or neutral detergents. In embodiments where a large amount of a metal base is incorporated in the detergent by reacting excess metal compound (e.g., an oxide or hydroxide) with an acidic gas (e.g., carbon dioxide), the detergents are referred to as being overbased. [0071] Overbased metal detergents are generally produced by carbonating (with CO2) a mixture of hydrocarbons, detergent acid (for example sulfonic acid or carboxylate), metal oxide or hydroxides (for example calcium oxide or calcium hydroxide) and promoters such as xylene, methanol, and/or water. For example, for preparing an overbased calcium sulfonate, in carbonation, the calcium oxide or hydroxide reacts with the gaseous carbon dioxide to
form calcium carbonate. The sulfonic acid is neutralized with an excess of CaO or Ca(OH)2, to form the sulfonate. [0072] Overbased detergents may be further characterized as low overbased, medium overbased, or high overbased. Low overbased detergents may be, for example, an overbased salt having a TBN below 100. In one embodiment, the TBN of a low overbased salt may be from about 5 to about 80. In another embodiment, the TBN of a low overbased salt may be from about 10 to about 80. In yet another embodiment, the TBN of a low overbased salt may be from about 10 to about 50. [0073] Medium overbased detergents, may be, for example, an overbased salt having a TBN from about 100 to about 250. In one embodiment, the TBN of a medium overbased salt may be from about 100 to about 200. In another embodiment, the TBN of a medium overbased salt may be from about 125 to about 175. [0074] High overbased detergents may be, for example, an overbased salt having a TBN above 250. In one embodiment, the TBN of a high overbased salt may be from about 250 to about 800. [0075] Compounds that may be used in the detergents include oil-soluble neutral and overbased sulfonates, phenates, sulfurized phenates, thiophosphonates, salicylates, and naphthenates and other oil-soluble carboxylates of a metal, particularly the alkali or alkaline earth metals, e.g., barium, sodium, potassium, lithium, calcium, and magnesium. The most commonly used metals are calcium and magnesium, which may both be present in detergents used in a lubricant, and mixtures of calcium and/or magnesium with sodium. [0076] In one embodiment, the detergent can be one or more alkali or alkaline earth metal salts of an alkyl-substituted hydroxyaromatic carboxylic acid and is a carboxylate or a salicylate. Suitable hydroxyaromatic compounds include mononuclear monohydroxy and polyhydroxy aromatic hydrocarbons having 1 to 4, and preferably 1 to 3, hydroxyl groups. [0077] Suitable hydroxyaromatic compounds include phenol, catechol, resorcinol, hydroquinone, pyrogallol, cresol, and the like. In certain embodiments the preferred hydroxyaromatic compound is phenol. [0078] The alkyl substituted moiety of the alkali or alkaline earth metal salt of an alkyl-substituted hydroxyaromatic carboxylic acid may be derived from an alpha olefin having from 10 to 80 carbon atoms. The olefins employed may be linear, isomerized linear, branched or partially branched linear The olefin may be a mixture of linear olefins a
mixture of isomerized linear olefins, a mixture of branched olefins, a mixture of partially branched linear or a mixture of any of the foregoing. [0079] In some embodiments, the mixture of linear olefins is a mixture of normal alpha olefins selected from olefins having from 10 to 40 carbon atoms per molecule. In one embodiment, the normal alpha olefins are isomerized using at least one of a solid or liquid catalyst. [0080] In some embodiments, at least about 75 mole % (e.g., at least about 80 mole %, at least about 85 mole %, at least about 90 mole %, at least about 95 mole %, or at least about 99 mole %) of the alkyl groups contained within the alkali or alkaline earth metal salt of an alkyl-substituted hydroxyaromatic carboxylic acid such as the alkyl groups of an alkaline earth metal salt of an alkyl-substituted hydroxybenzoic acid detergent are a C20 or higher alkyl substituent. In certain of these embodiments, the alkali or alkaline earth metal salt of an alkyl-substituted hydroxyaromatic carboxylic acid is an alkali or alkaline earth metal salt of an alkyl-substituted hydroxybenzoic acid that is derived from an alkyl- substituted hydroxybenzoic acid in which the alkyl groups are the residue of normal alpha- olefins containing at least 75 mole % C20 to C28 normal alpha-olefins. In another embodiment, at least about 50 mole % (e.g., at least 60 mole %, at least 70 mole %, at least 80 mole %, at least 85 mole %, at least 90 mole %, at least 95 mole %, or at least 99 mole %) of the alkyl groups of an alkali or alkaline earth metal salt of an alkyl-substituted hydroxybenzoic acid are C20 to C24 alkyl substituents. [0081] In another embodiment, at least about 50 mole % (e.g., at least 60 mole %, at least 70 mole %, at least 80 mole %, at least 85 mole %, at least 90 mole %, at least 95 mole %, or at least 99 mole %) of the alkyl groups of an alkali or alkaline earth metal salt of an alkyl-substituted hydroxybenzoic acid are C14 to C18 alkyl substituents. In another embodiment, the alkali or alkaline earth metal salt of an alkyl-substituted hydroxyaromatic carboxylic acid is derived from an alkyl group with isomerized C10-C40 normal alpha olefins, isomerized C20-C28 normal alpha olefins, or preferably isomerized C20-C24 normal alpha olefins. In one embodiment, the isomerized normal alpha olefins have an isomerization level of the alpha olefin between from about 0.1 to about 0.4. In another embodiment, the alkyl group is derived from at least two alkyl phenols. The alkyl group on at least one of the at least two alkyl phenols is derived from an isomerized alpha olefin. The alkyl group on the second alkyl phenol may be derived from branched or partially branched olefins, highly isomerized olefins or mixtures thereof.
[0082] The alkyl substituted moiety of the alkali or alkaline earth metal salt of an alkyl-substituted hydroxyaromatic carboxylic acid may be derived from cashew nut shell liquid (CNSL) or hydrogenated distilled CNSL. Distilled CNSL is a mixture of biodegradable meta-hydrocarbyl substituted phenols, where the hydrocarbyl group is linear and unsaturated, including cardanol. Catalytic hydrogenation of distilled CNSL gives rise to a mixture of meta-hydrocarbyl substituted phenols predominantly rich in 3-pentadecylphenol. [0083] The alkali or alkaline earth metal salt of an alkyl-substituted hydroxyaromatic carboxylic acid may be a mixture of ortho and para isomers. In one embodiment, the alkyl- substituted hydroxyaromatic carboxylic acid may contain 1 to 99% ortho isomer and 99 to 1% para isomer. In another embodiment, the alkyl-substituted hydroxyaromatic carboxylic acid may contain about 5 to 70% ortho and 95 to 30% para isomer. [0084] The alkali or alkaline earth metal salts of an alkyl-substituted hydroxyaromatic carboxylic acid may be neutral or overbased. Generally, an overbased alkali or alkaline earth metal salt of an alkyl-substituted hydroxyaromatic carboxylic acid is one in which the TBN of the alkali or alkaline earth metal salts of an alkyl-substituted hydroxyaromatic carboxylic acid has been increased by a process such as the addition of a base source (e.g., lime) and an acidic overbasing compound (e.g., carbon dioxide). [0085] As noted, certain embodiments of lubricating oil formulations may utilize one or more sulfonate detergents, either alone or in combination with other detergents. Sulfonates may be prepared from sulfonic acids which may be obtained by the sulfonation of alkyl substituted aromatic hydrocarbons such as those obtained from the fractionation of petroleum or by the alkylation of aromatic hydrocarbons. Examples of alkyl substituted aromatic hydrocarbons which may be sulfonated include those obtained by alkylating benzene, toluene, xylene, naphthalene, diphenyl or their halogen derivatives. The alkylation may be carried out in the presence of a catalyst with alkylating agents having from 3 to more than 70 carbon atoms. The alkaryl sulfonates usually contain from 9 to 80 or more carbon atoms, preferably from 16 to 60, preferably from 16 to 30, most preferably from 20 to 24carbon atoms per alkyl substituted aromatic moiety. [0086] The oil soluble sulfonates or alkaryl sulfonic acids may be neutralized with oxides, hydroxides, alkoxides, carbonates, carboxylate, sulfides, hydrosulfides, nitrates, borates and ethers of the metal. The amount of metal compound is chosen having regard to the desired TBN of the final product.
[0087] Metal salts of phenols and sulfurized phenols (e.g., phenate or sulfurized phenate detergents) are prepared by reaction of the phenol or sulfurized phenol with an appropriate metal compound such as an oxide or hydroxide. Sulfurized phenols may be prepared by reacting a phenol with sulfur or a sulfur containing compound such as hydrogen sulfide, sulfur monohalide or sulfur dihalide, to form products which are generally mixtures of compounds in which two or more phenols are bridged by sulfur-containing bridges. Additional details regarding the general preparation of sulfurized phenates can be found in, for example, U.S. Pat. Nos.2,680,096; 3,178,368 and 3,801,507, the contents of which are incorporated herein by reference. [0088] The sulfur employed for formation of a sulfurized compound may have any allotropic form of sulfur. The sulfur may be present either as molten sulfur or as a solid (e.g., powder or particulate) or as a solid suspension in a compatible hydrocarbon liquid. [0089] In some embodiments, it is desirable to use calcium hydroxide as the calcium base because of its handling convenience versus, for example, calcium oxide, and also because it affords excellent results. Other calcium bases can also be used, for example, calcium alkoxides. [0090] Suitable alkylphenols which can be used are those wherein the alkyl substituents contain a sufficient number of carbon atoms to render the resulting alkylphenate (e.g., overbased sulfurized calcium alkylphenate) composition oil-soluble. Oil solubility may be provided by a single long chain alkyl substitute or by a combination of alkyl substituents. Typically, the alkylphenol used in will be a mixture of different alkylphenols, e.g., C20 to C24 alkylphenol. In one embodiment, suitable alkyl phenolic compounds will be derived from isomerized normal alpha olefin alkyl groups having from about 10 to about 40 carbon atoms per molecule, having an isomerization level of the alpha olefin between from about 0.1 to about 0.4. In one embodiment, the isomerized normal alpha olefins have from about 20 to about 24 carbon atoms. In one embodiment, suitable alkyl phenolic compounds will be derived from alkyl groups which are branched olefinic propylene oligomers or mixture thereof having from about 9 to about 80 carbon atoms. In one embodiment, the branched olefinic propylene oligomer or mixtures thereof have from about 9 to about 40 carbon atoms. In one embodiment, the branched olefinic propylene oligomer or mixtures thereof have from about 9 to about 18 carbon atoms. In one embodiment, the branched olefinic propylene oligomer or mixtures thereof have from about 9 to about 12 carbon atoms.
[0091] In one embodiment, suitable alkyl phenolic compounds include distilled cashew nut shell liquid (CNSL) or hydrogenated distilled CNSL. Distilled CNSL is a mixture of biodegradable meta-hydrocarbyl substituted phenols, where the hydrocarbyl group is linear and unsaturated, including cardanol. Catalytic hydrogenation of distilled CNSL gives rise to a mixture of meta-hydrocarbyl substituted phenols predominantly rich in 3- pentadecylphenol. [0092] The alkylphenols can be para-alkylphenols, meta-alkylphenols or ortho alkylphenols. In certain embodiments, such as where overbased products are desired, the alkylphenol is preferably predominantly a para alkylphenol with no more than about 45 mole percent of the alkylphenol being ortho alkylphenols; and more preferably no more than about 35 mole percent of the alkylphenol is ortho alkylphenol. Alkyl-hydroxy toluenes or xylenes, and other alkyl phenols having one or more alkyl substituents in addition to at least one long chained alkyl substituent can also be used. In the case of distilled cashew nut shell liquid, the catalytic hydrogenation of distilled CNSL gives rise to a mixture of meta-hydrocarbyl substituted phenols. [0093] In general, the selection of alkylphenols can be based on the properties desired for the marine diesel engine lubricating oil compositions, notably TBN, and oil solubility. Additional information regarding preparation of suitable alkylphenols can be found, for example, in U.S. Pat. Nos.5,024,773, 5,320,763; 5,318,710; and 5,320,762, each of which are incorporated herein by reference. [0094] Generally, the amount of the detergent can be from about 0.001 wt. % to about 50 wt. %, or from about 0.05 wt. % to about 25 wt. %, or from about 0.1 wt. % to about 20 wt. %, or from about 0.01 to 15 wt. % based on the total weight of the marine diesel lubricating oil composition. [0095] Detergents may also include “hybrid” or “complex” detergents formed with mixed surfactant systems including phenate and/or sulfonate components, e.g., phenate/salicylates, sulfonate/phenates, sulfonate/salicylates, sulfonate/phenate/salicylates, as described for example in US Patents 6,429,178; 6,429,179; 6,153,565. Detergents may also include methylene-bridged polyphenol compositions prepared from the reaction of phenol with formaldehyde, or a reversible polymer thereof, optionally sulfurizing the methylene- bridged intermediate and subsequently reacting the intermediate with an excess of a metal base to produce a methylene bridged polyphenol phenate composition. In one embodiment
the methylene bridged polyphenol phenate composition may be further reacted with an epoxide. In one embodiment the methylene bridged polyphenol phenate composition is not sulfurized. [0096] Other detergents can be present in any appropriate amount, such as at 0.1 to 45 wt. %, or at 0.5 to 30 wt. % of the lubricating oil composition. Dispersants [0097] The lubricating oil compositions of the present disclosure may include one or more dispersants. During engine operation, oil-insoluble oxidation by-products are produced. Dispersants help keep these by-products in solution, thus diminishing their deposition on metal surfaces. Dispersants are often known as ashless-type dispersants because, prior to mixing in a lubricating oil composition, they do not contain ash-forming metals and they do not normally contribute any ash when added to a lubricant. Ashless-type dispersants are characterized by a polar group attached to a relatively high molecular or weight hydrocarbon chain. Typical ashless dispersants include N-substituted long chain alkenyl succinimides. Examples of N-substituted long chain alkenyl succinimides include polyisobutylene succinimide with number average molecular weight of the polyisobutylene substituent in a range of 500 to 5000 Daltons (e.g., 900 to 2500 Daltons). Succinimide dispersants and their preparation are disclosed, for instance in U.S. Patent Nos. 4,234,435 and 7,897,696. Succinimide dispersants are typically an imide formed from a polyamine, typically a poly(ethyleneamine). [0098] In some embodiments the lubricant composition comprises at least one polyisobutylene succinimide dispersant derived from polyisobutylene with number average molecular weight in the range of 500 to 5000 Daltons (e.g., 900 to 2500 Daltons). The polyisobutylene succinimide may be used alone or in combination with other dispersants. [0099] The dispersant may also be post-treated by conventional methods by reaction with any of a variety of agents. Among these agents are boron compounds (e.g., boric acid) and cyclic carbonates (ethylene carbonate). [0100] Another class of dispersants includes Mannich bases. Mannich bases are materials that are formed by the condensation of a higher molecular weight, alkyl substituted phenol, a polyalkylene polyamine, and an aldehyde such as formaldehyde. Mannich bases are described in more detail in U.S. Patent No.3,634,515.
[0101] Another class of dispersant includes high molecular weight esters, prepared by reaction of a hydrocarbyl acylating agent and a polyhydric aliphatic alcohol such as glycerol, pentaerythritol, or sorbitol. Such materials are described in more detail in U.S. Patent No. 3,381,022. [0102] Another class of dispersants includes high molecular weight ester amides. [0103] The dispersant can be present at 0.1 to 15 wt. % of the lubricating oil composition. Antiwear Agents [0104] Anti-wear agents reduce friction and excessive wear and are usually based on compounds containing sulfur or phosphorous or both. Noteworthy are dihydrocarbyl dithiophosphate metal salts wherein the metal may be an alkali or alkaline earth metal, or aluminum, lead, tin, molybdenum, manganese, nickel, copper, or zinc. Zinc dihydrocarbyl dithiophosphates (ZDDP) are oil-soluble salts of dihydrocarbyl dithiophosphoric acids and may be represented by the following formula: Zn[SP(S)(OR)(OR’)]2 wherein R and R′ may be the same or different hydrocarbyl radicals containing from 1 to 18 (e.g., 2 to 12) carbon atoms. To obtain oil solubility, the total number of carbon atoms (i.e., R and R′) in the dithiophosphoric acid will generally be 5 or greater. [0105] The antiwear agent can be present at 0.1 to 6 wt. % of the lubricating oil composition. Antioxidants [0106] Antioxidants slow the oxidative degradation of base oils during service. Such degradation may result in deposits on metal surfaces, the presence of sludge, or a viscosity increase in the lubricant. [0107] Useful antioxidants include hindered phenols. Hindered phenol antioxidants often contain a secondary butyl and/or a tertiary butyl group as a sterically hindering group. The phenol group may be further substituted with a hydrocarbyl group (typically linear or branched alkyl) and/or a bridging group linking to a second aromatic group. Examples of hindered phenol antioxidants include 2,6-di-tert-butylphenol, 2,6-di-tert-butylcresol, 2,4,6- tri-tert-butylphenol, 2,6-di-alkyl-phenolic propionic ester derivatives, and bisphenols such as 44′-bis(26-di-tert-butylphenol) and 44′-methylene-bis(26-di-tert-butylphenol)
[0108] Sulfurized alkylphenols and alkali and alkaline earth metal salts thereof are also useful as antioxidants. [0109] Non-phenolic antioxidants which may be used include aromatic amine antioxidants such as diarylamines and alkylated diarylamines. Particular examples of aromatic amine antioxidants include N-phenyl-2-naphthylamine, 4,4’-dioctyldiphenylamine, butylated/octylated diphenylamine, nonylated diphenylamine, and octylated N-phenyl-2- naphthylamine. [0110] The antioxidant can be present at 0.01 to 15.0 wt. % of the lubricating oil composition. Friction Modifiers [0111] A friction modifier is any material that can alter the coefficient of friction of a surface lubricated by any lubricant or fluid containing such material. Suitable friction modifiers may include fatty amines, esters such as borated glycerol esters, fatty phosphites, fatty acid amides, fatty epoxides, borated fatty epoxides, alkoxylated fatty amines, borated alkoxylated fatty amines, metal salts of fatty acids, or fatty imidazolines, and condensation products of carboxylic acids and polyalkylene-polyamines. As used herein, the term “fatty” in relation to friction modifiers means a carbon chain having 10 to 22 carbon atoms, typically a straight carbon chain. Molybdenum compounds are also known as friction modifiers. The friction modifier can be present at 0.01 to 10.0 wt. % of the lubricating oil composition. Rust Inhibitors [0112] Rust inhibitors generally protect lubricated metal surfaces against chemical attack by water or other contaminants. Suitable rust inhibitors may include nonionic suitable rust inhibitors include nonionic polyoxyalkylene agents (e.g., polyoxyethylene lauryl ether, polyoxyethylene higher alcohol ether, polyoxyethylene nonylphenyl ether, polyoxyethylene octylphenyl ether, polyoxyethylene octyl stearyl ether, polyoxyethylene oleyl ether, polyoxyethylene sorbitol monostearate, polyoxyethylene sorbitol monooleate, and polyethylene glycol monooleate); stearic acid and other fatty acids; dicarboxylic acids; metal soaps; fatty acid amine salts; metal salts of heavy sulfonic acid; partial carboxylic acid esters of polyhydric alcohols; phosphoric esters; (short-chain) alkenyl succinic acids, partial esters thereof and nitrogen-containing derivatives thereof; and synthetic alkarylsulfonates (e.g., metal dinonylnaphthalene sulfonates). Such additives can be present at 0.01 to 5 wt. % of the lubricating oil composition.
Demulsifiers [0113] Demulsifiers promote oil-water separation in lubricating oil compositions exposed to water or steam. Suitable demulsifiers include trialkyl phosphates, and various polymers and copolymers of ethylene glycol, ethylene oxide, propylene oxide, or mixtures thereof. Such additives can be present at 0.01 to 5 wt. % of the lubricating oil composition. Foam Inhibitors [0114] Foam inhibitors retard the formation of stable foams. Silicones and organic polymers are typical foam inhibitors. For example, polysiloxanes, such as silicon oil, or polydimethylsiloxane, provide foam inhibiting properties. Further foam inhibitors include copolymers of ethyl acrylate and 2-ethylhexyl acrylate and optionally vinyl acetate. Such additives can be present at 0.001 to 1 wt. % of the lubricating oil composition. Viscosity Modifiers [0115] Viscosity modifiers provide lubricants with high and low temperature operability. These additives impart shear stability at elevated temperatures and acceptable viscosity at low temperatures. Suitable viscosity modifier may include polyolefins, olefin copolymers (OCP), ethylene/propylene copolymers, polyisobutenes, hydrogenated styrene- isoprene polymers, styrene/maleic ester copolymers, hydrogenated styrene/butadiene copolymers, hydrogenated isoprene polymers, alpha-olefin maleic anhydride copolymers, polymethacrylates, polyacrylates, polyalkyl styrenes, and hydrogenated alkenyl aryl conjugated diene copolymers. Such additives can be present at 0.1 to 15 wt. % of the lubricating oil composition. Pour Point Depressants [0116] Pour point depressants lower the minimum temperature at which a fluid will flow or can be poured. Examples of suitable pour point depressants include polymethacrylates, polyacrylates, polyacrylamides, condensation products of haloparaffin waxes and aromatic compounds, vinyl carboxylate polymers, and terpolymers of dialkylfumarates, vinyl esters of fatty acids and allyl vinyl ethers. Such additives can be present at 0.01 to 1.0 wt. % of the lubricating oil composition. Non-ionic Surfactants [0117] Non-ionic surfactants such as alkylphenol may improve asphaltene handling during engine operation. Examples of such materials include alkylphenol having an alkyl
substituent from a straight chain or branched alkyl group having from 9 to 30 carbon atoms. Other examples include alkyl benzenol, alkylnaphthol and alkyl phenol aldehyde condensates where the aldehyde is formaldehyde such that the condensate is a methylene-bridged alkylphenol. Such additives can be present at 0.1 to 20 wt. % of the lubricating oil composition. Markers [0118] The lubricating oil compositions of the present invention may contain dyes or marker components, e.g., tracers, which are particularly suitable for marking lubricants to protect brand equity, prevent misidentification and aid in identifying leaks. The most useful types of markers or dyes are ones which may be extracted easily from said marked liquids, measured and/or identified. The many additives and tracers which have been proposed for use or are in current use for marking or tagging lubricants include color and fluorescent dyes (e.g., diazo dyes, anthraquinone dyes, phthalein dyes, and the like), radioactive substances, metal compounds or complexes (e.g., metal organic compounds, metal salts, metal oxides, metal coordination complexes and the like), and a variety of specific compounds which react in combination with selected agents to provide intensely colored derivatives. [0119] Examples of markers include material selected from the group consisting of: barium sulfate, bismuth trioxide, iodine, iodide, titanium oxide, zirconium oxide, gold, platinum, silver, tantalum, niobium, stainless steel, and combinations thereof. Materials such as certain metallic soaps, metallic soaps of fatty acids, metallic carboxylates, or known metal drying agents supplied as solutions containing metals such as cobalt, lead, magnesium, titanium, zirconium, manganese, rhodium, platinum, aluminum, manganese, calcium, cerium, copper, nickel, vanadium, barium, tungsten, vanadium, and zinc, and mixtures thereof are also useful as lubricant markers. Examples of zirconium containing materials can include zirconium carboxylates such as zirconium 2-ethylhexanoate, zirconium octoate and zirconium salicylate materials. Use of the Lubricating Oil Composition [0120] The lubricant compositions may be effective as cylinder lubricating oils for compression-ignited internal combustion engines, including marine diesel engines, stationary gas engines, and the like.
[0121] The internal combustion engine may be a 2-stroke engine. In an embodiment, the internal combustion engine is a marine diesel engine. In certain embodiments, the marine diesel engine may be a low-speed crosshead 2-stroke compression-ignited engine having a speed of 200 rpm or less (e.g., 60 to 200 rpm). [0122] The marine diesel engine may be lubricated with a marine diesel cylinder lubricant (e.g., generally in a 2-stroke engine). [0123] The term “marine” does not restrict the engines to those used in water-borne vessels; as is understood in the art, it also includes those for other industrial applications such as auxiliary power generation for main propulsion and stationary land-based engines for power generation. [0124] In some embodiments, the internal combustion engine may be fueled with a residual fuel, a marine residual fuel, a low sulfur marine residual fuel, a marine distillate fuel, a low sulfur marine distillate fuel, or a high sulfur fuel. [0125] The internal combustion engine can also be operable with a “gaseous fuel” such as a methane-dominated fuel (e.g., natural gas), a biogas, a gasified liquefied gas, or a gasified liquefied natural gas (LNG). EXAMPLES [0126] The following illustrative examples are intended to be non-limiting and demonstrate the effect of using suitable olefin copolymer thickeners in combination with light neutral base oils or heavy neutral base oils to achieve various viscosity levels. [0127] The following components were used in the formulation of the marine lubricating oil compositions of the examples. Generally, the marine lubricating oil compositions of the examples included an oil of lubricating viscosity (a base oil component), a thickener, and an additive package. [0128] The base oil components used in the formulations of the examples included: [0129] XOM 150N: ExxonMobil CORE® 150N Group I lubricating oil, kv @100 °C 5.1 mm2/s [0130] XOM 600N: ExxonMobil CORE® 600N: Group I lubricating oil, kv @100 °C 12.4 mm2/s
[0131] XOM 2500BS: ExxonMobil CORE® 2500BS: Group I bright stock lubricating oil, kv @100 °C 30.6 mm2/s [0132] RLOP 600R: Chevron 600R RLOP: Group II lubricating oil, kv @100 °C 12.0 mm2/s [0133] RLOP 220R: Chevron 220 RLOP: Group II lubricating oil, kv@100oC 6.4 mm2/s [0134] The olefin copolymer thickeners used in the formulations of the examples were concentrates of olefin copolymer, specifically ethylene-propylene copolymer, in a diluent. Accordingly, in the tables set forth below, the weight percentages listed for the OCP thickeners are on an as-received basis, not on an actives basis. To obtain the weight percentage on an actives basis for the olefin copolymer, the listed weight percentage for the OCP thickener should be multiplied by the weight percentage olefin copolymer present in the OCP thickener. [0135] OCP-1: a concentrate having 6.30 wt. % 50 SSI olefin copolymer in Group II diluent oil and containing 60% ethylene and having a number average molecular weight (Mn) of 112,000 g/mole. [0136] The additive packages used in the example formulations included: [0137] Additive Package A: 6.92 wt. % oil concentrate of a 420 BN calcium sulfonate detergent (38.7 wt. % diluent oil), 6.0 wt. % oil concentrate of a 17 BN calcium sulfonate detergent (50.0 wt. % diluent oil), 9.0 wt. % oil concentrate of a 95 BN calcium sulfurized phenate detergent derived from a C20 to C24 isomerized alpha olefin (20 wt. % diluent oil), 0.2 wt. % oil concentrate of bissuccinimide dispersant derived from 1000 MW PIB (32 wt. % diluent oil), 1.5 wt. % of antioxidants, 0.11 wt.% of a foam inhibitor, and diluent oil. [0138] Additive Package B: 5.0 wt. % oil concentrate of a 260 BN calcium sulfurized phenate detergent derived from a C20 to C24 isomerized alpha olefin (40 wt. % diluent oil), 4.0 wt.% oil concentrate of a 410 BN overbased calcium carboxylate detergent derived from a C20 to C24 isomerized alpha olefin (33.0 wt.% diluent oil), 5.45 wt.% oil concentrate of a 180 BN overbased calcium carboxylate detergent derived from a C20 to C24 isomerized normal alpha olefin (20 wt% diluent oil) 02 wt % oil concentrate of
bissuccinimide dispersant derived from 1000 MW PIB (32 wt. % diluent oil), 1.5 wt. % of antioxidants, 0.11 wt.% of a foam inhibitor, and diluent oil. [0139] Additive Package C: 1.03 wt. % oil concentrate of a 420 BN calcium sulfonate detergent (38.7 wt. % diluent oil), 6.0 wt. % oil concentrate of a 17 BN calcium sulfonate detergent (50.0 wt. % diluent oil), 9.0 wt. % oil concentrate of a 95 BN calcium sulfurized phenate detergent derived from a C20 to C24 isomerized alpha olefin (20 wt. % diluent oil), 0.2 wt. % oil concentrate of bissuccinimide dispersant derived from 1000 MW PIB (32 wt. % diluent oil), 1.5 wt. % of antioxidants, and 0.11 wt.% of a foam inhibitor. [0140] Additive Package D: 3.0 wt. % oil concentrate of a 260 BN calcium sulfurized phenate detergent derived from a C20 to C24 isomerized alpha olefin (40 wt. % diluent oil), 0.3 wt.% oil concentrate of a 410 BN overbased calcium carboxylate detergent derived from a C20 to C24 isomerized alpha olefin (33.0 wt.% diluent oil), 2.9 wt.% oil concentrate of a 180 BN overbased calcium carboxylate detergent derived from a C20 to C24 isomerized normal alpha olefin (20 wt.% diluent oil), 0.2 wt. % oil concentrate of bissuccinimide dispersant derived from 1000 MW PIB (32 wt. % diluent oil), 1.5 wt. % of antioxidants, and 0.11 wt.% of a foam inhibitor. [0141] The degree of oxidative stability was evaluated for the following examples using the tests described below. The results for each of the examples are set forth in Tables 2 to 5. Test Methods DSC Oxidation Test [0142] The DSC test is used to evaluate thin film oxidation stability of test oils, in accordance with ASTM D-6186. Heat flow to and from test oil in a sample cup is compared to a reference cup during the test. The Oxidation Onset Temperature is the temperature at which the oxidation of the test oil starts. The Oxidation Induction Time is the time at which the oxidation of the test oil starts. A higher oxidation induction time means better performance. The oxidation reaction is exothermic and is clearly shown by the heat flow. The Oxidation Induction Time is calculated to evaluate the thin film oxidation stability of the test oil
Modified Institute of Petroleum 48 (MIP-48) Test [0143] The MIP-48 Test consists of a thermal part and an oxidative part. During both parts of the test the test samples are heated. In the thermal part of the test, nitrogen is passed through a heated oil sample for 24 hours and in parallel during the oxidative part of the test, air is passed through a heated oil sample for 24 hours. The samples are cooled and the viscosities of both samples are determined. The viscosity increase of the test oil caused by oxidation is determined and corrected for the thermal effect. The oxidation-based viscosity increase for each marine lubricating oil composition was calculated by subtracting the kinematic viscosity at 200 °C for the nitrogen-blown sample from the kinematic viscosity at 200 °C for the air-blown sample, and dividing the subtraction product by the kinematic viscosity at 200 °C for the nitrogen blown sample. This is done to correct for potential evaporation effects during the test, or any other thermal effect, thereby focusing on the impact of oxidation. This correction may result in a negative value. Test oils which exhibit better stability against oxidation-based viscosity increase will result in a lower % absolute value. Results Example 1 and Comparative Example A [0144] Example 1 and Comparative Example A were formulated to 40 BN, SAE 50 viscosity grade (kv @100 °C of 18.5 mm2/s) marine cylinder lubricating oil compositions using Additive Package A at 24.98 wt. %. The finished oil lubricant of Comparative Example A was formulated using a majority amount of heavy neutral oil Chevron RLOP 600R Group II baseoil and minor amount of XOM Core 2500BS to achieve the appropriate lubricating oil viscosity. The finished oil lubricant of Example 1 contained a combination of light neutral oil Chevron 220R Group II baseoil and olefin copolymer thickener to achieve the appropriate lubricating oil viscosity. Each of the lubricants were evaluated for oxidative stability using the DSC oxidation test. The results for each of the examples are set forth in Table 2 below. The listed weight percentages for the OCP thickeners are on an as-received basis.
[0145] The results set forth in Table 2 show that the marine cylinder lubricating oil composition containing the combination of light neutral oil 220R and olefin copolymer thickener exhibited surprisingly better oxidation performance over Comparative Example A as is evident by the higher oxidation induction time for the inventive example as compared to the comparative example. Thus, in certain embodiments, a marine cylinder lubricant formulation including a combination of light neutral oil and olefin copolymer thickener may have enhanced performance compared to a marine cylinder lubricant formulation without olefin copolymer thickener. Example 2 and Comparative Example B [0146] Example 2 and Comparative Example B were formulated to 40 BN, SAE 50 viscosity grade (kv @100 °C of 18.5 mm2/s) marine cylinder lubricating oil compositions using Additive Package B at 17.12 wt. %. The finished oil lubricant of Comparative Example B was formulated using a majority amount of heavy neutral oil Chevron RLOP 600R Group II baseoil and minor amount of XOM Core 2500BS to achieve the appropriate lubricating oil viscosity. The finished oil lubricant of Example 2 contained a combination of light neutral oil Chevron 220R Group II baseoil and olefin copolymer thickener to achieve the appropriate lubricating oil viscosity. Each of the lubricants were evaluated for oxidative stability using the DSC oxidation test. The results for each of the examples are set forth in Table 3 below. The listed weight percentages for the OCP thickeners are on an as-received basis.
[0147] The results set forth in Table 3 show that the marine cylinder lubricating oil composition containing the combination of light neutral oil 220R and olefin copolymer thickener exhibited surprisingly better oxidation performance over Comparative Example B as is evident by the higher oxidation induction time for the inventive example as compared to the comparative example. Thus, in certain embodiments, a marine cylinder lubricant formulation including a combination of light neutral oil and olefin copolymer thickener may have enhanced performance compared to a marine cylinder lubricant formulation without olefin copolymer thickener. Example 3 and Comparative Example C [0148] Example 3 and Comparative Example C were formulated to 15 BN, SAE 50 viscosity grade (kv @100 °C of 18.5 mm2/s) marine cylinder lubricating oil compositions using Additive Package C at 18.78 wt. %. The finished oil lubricant of Comparative Example C was formulated using a majority amount of heavy neutral oil Chevron RLOP 600R Group II baseoil and minor amount of XOM Core 2500BS to achieve the appropriate lubricating oil viscosity. The finished oil lubricant of Example 3 contained a combination of light neutral oil Chevron 220R Group II baseoil and olefin copolymer thickener to achieve the appropriate lubricating oil viscosity. Each of the lubricants were evaluated for oxidative stability using the DSC oxidation test. The results for each of the examples are set forth in Table 4 below. The listed weight percentages for the OCP thickeners are on an as-received basis.
[0149] The results set forth in Table 4 show that the marine cylinder lubricating oil composition containing the combination of light neutral oil 220R and olefin copolymer thickener exhibited surprisingly better oxidation performance over Comparative Example C as is evident by the higher oxidation induction time for the inventive example as compared to the comparative example. Thus, in certain embodiments, a marine cylinder lubricant formulation including a combination of light neutral oil and olefin copolymer thickener may have enhanced performance compared to a marine cylinder lubricant formulation without olefin copolymer thickener. Example 4 and Comparative Example D [0150] Example 4 and Comparative Example D were formulated to 15 BN, SAE 50 viscosity grade (kv @100 °C of 18.5 mm2/s) marine cylinder lubricating oil compositions using Additive Package D at 8.41 wt. %. The finished oil lubricant of Comparative Example D was formulated using a majority amount of heavy neutral oil Chevron RLOP 600R Group II baseoil and minor amount of XOM Core 2500BS to achieve the appropriate lubricating oil viscosity. The finished oil lubricant of Example 4 contained a combination of light neutral oil Chevron 220R Group II baseoil and olefin copolymer thickener to achieve the appropriate lubricating oil viscosity. Each of the lubricants were evaluated for oxidative stability using the DSC oxidation test. The results for each of the examples are set forth in Table 5 below.
[0151] The results set forth in Table 5 show that the marine cylinder lubricating oil composition containing the combination of light neutral oil 220R and olefin copolymer thickener exhibited surprisingly better oxidation performance over Comparative Example D as is evident by the higher oxidation induction time for the inventive example as compared to the comparative example. Thus, in certain embodiments, a marine cylinder lubricant formulation including a combination of light neutral oil and olefin copolymer thickener may have enhanced performance compared to a marine cylinder lubricant formulation without olefin copolymer thickener. [0152] The specific embodiments described above have been shown by way of example, and it should be understood that these embodiments may be susceptible to various modifications and alternative forms, and can also be used in any appropriate combination. It should be further understood that the claims are not intended to be limited to the particular forms disclosed, but rather to cover all modifications, equivalents, and alternatives falling within the spirit and scope of this disclosure.
Claims
CLAIMS 1. A marine diesel cylinder lubricating oil composition comprising: (a) a major amount of an oil of lubricating viscosity; and (b) one or more olefin copolymers having a number average molecular weight of 30,000 to 120,000; and wherein the marine diesel engine lubricating oil composition has a TBN of less than 70 mg KOH/g, and further wherein the marine diesel engine lubricating oil composition is a monograde lubricating oil composition meeting the specifications for SAE J300 revised January 2015 requirements for a SAE 40, SAE 50 or SAE 60 monograde lubricating oil.
2. The composition of claim 1, wherein the one or more olefin copolymers are bimodal and have a content of ethylene units ranging from 30% to 80% by weight relative to the weight of olefin copolymer.
3. The composition of claim 1, wherein the one or more olefin copolymers are present, on an actives basis, at 0.5 to 5 wt. % of the lubricating oil composition.
4. The composition of claim 1, wherein the one or more olefin copolymers are present, on an actives basis, at 1 to 2 wt. % of the lubricating oil composition.
5. The composition of claim 1, wherein the one or more olefin copolymers are the only viscosity modifier present in the lubricating oil composition.
6. The composition of claim 1, wherein the lubricating oil composition does not contain bright stock.
7. The composition of claim 1, wherein the lubricating oil composition has a sulfated ash content of 1.5 wt. % or greater.
8. The composition of claim 1, wherein the lubricating oil composition has a TBN of 15 to 40 mg KOH/g.
9. The composition of claim 1, wherein the one or more olefin copolymers consist of one or more ethylene propylene copolymers.
10. The composition of claims 1-9, wherein the oil of lubricating viscosity has a kinematic viscosity at 100 °C from 4.0 mm2/s to less than 8.5 mm2/s.
11. The composition of claims 1-9, wherein the oil of lubricating viscosity has a kinematic viscosity at 100 °C from 8.5 mm2/s to 15.0 mm2/s.
12. A method of thickening a cylinder lubricating oil composition in a marine diesel internal combustion engine, the method comprising adding to said engine a cylinder lubricating oil composition comprising: (a) a major amount of an oil of lubricating viscosity; and (b) one or more olefin copolymers having a number average molecular weight of 30,000 to 120,000; and wherein the marine diesel lubricating oil composition has a TBN of less than 70 mg KOH/g, and further wherein the marine diesel lubricating oil composition is a monograde lubricating oil composition meeting the specifications for SAE J300 revised January 2015 requirements for a SAE 40, SAE 50 or SAE 60 monograde lubricating oil.
13. The method of claim 12, wherein the one or more olefin copolymers are present, on an actives basis, at 1 to 2 wt. % of the lubricating oil composition.
14. The method of claim 12, wherein the one or more olefin copolymers are the only viscosity modifier present in the lubricating oil composition.
15. The method of claim 12, wherein the lubricating oil composition does not contain bright stock.
16. The method of claim 12, wherein the lubricating oil composition has a sulfated ash content of 1.5 wt. % or greater.
17. The method of claim 12, wherein the lubricating oil composition has a TBN of 15 to 40 mg KOH/g
18. The method of claim 12, wherein the one or more olefin copolymers consist of one or more ethylene propylene copolymers.
19. The method of claims 13-18, wherein the oil of lubricating viscosity has a kinematic viscosity at 100 °C from 4.0 mm2/s to less than 8.5 mm2/s.
20. The method of claims 13-18, wherein the oil of lubricating viscosity has a kinematic viscosity at 100 °C from 8.5 mm2/s to 15.0 mm2/s.
21. A method of controlling deposit formation in an internal combustion engine, the method comprising operating the internal combustion engine with a cylinder lubricating oil composition comprising: (a) a major amount of an oil of lubricating viscosity; and (b) one or more olefin copolymers having a number average molecular weight of 30,000 to 120,000; and wherein the marine diesel lubricating oil composition has a TBN of less than 70 mg KOH/g, and further wherein the marine diesel lubricating oil composition is a monograde lubricating oil composition meeting the specifications for SAE J300 revised January 2015 requirements for a SAE 40, SAE 50 or SAE 60 monograde lubricating oil.
22. The method of claim 21, wherein the one or more olefin copolymers are present, on an actives basis, at 1 to 2 wt. % of the lubricating oil composition.
23. The method of claim 21, wherein the one or more olefin copolymers are the only viscosity modifier present in the lubricating oil composition.
24. The method of claim 21, wherein the lubricating oil composition does not contain bright stock.
25. The method of claim 21, wherein the lubricating oil composition has a sulfated ash content of 1.5 wt. % or greater.
26. The method of claim 21, wherein the lubricating oil composition has a TBN of 15 to less than 40 mg KOH/g.
27. The method of claim 21, wherein the one or more olefin copolymers consist of one or more ethylene propylene copolymers.
28. The method of claims 21-27, wherein the oil of lubricating viscosity has a kinematic viscosity at 100 °C from 4.0 mm2/s to less than 8.5 mm2/s.
29. The method of claims 21-27, wherein the oil of lubricating viscosity has a kinematic viscosity at 100 °C from 8.5 mm2/s to 15.0 mm2/s.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/US2022/073729 WO2024015099A1 (en) | 2022-07-14 | 2022-07-14 | Marine diesel cylinder lubricating oil compositions |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/US2022/073729 WO2024015099A1 (en) | 2022-07-14 | 2022-07-14 | Marine diesel cylinder lubricating oil compositions |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2024015099A1 true WO2024015099A1 (en) | 2024-01-18 |
Family
ID=82846475
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2022/073729 WO2024015099A1 (en) | 2022-07-14 | 2022-07-14 | Marine diesel cylinder lubricating oil compositions |
Country Status (1)
Country | Link |
---|---|
WO (1) | WO2024015099A1 (en) |
Citations (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2680096A (en) | 1951-02-12 | 1954-06-01 | California Research Corp | Process for preparing sulfurized polyvalent metal phenates |
US3178368A (en) | 1962-05-15 | 1965-04-13 | California Research Corp | Process for basic sulfurized metal phenates |
US3381022A (en) | 1963-04-23 | 1968-04-30 | Lubrizol Corp | Polymerized olefin substituted succinic acid esters |
US3634515A (en) | 1968-11-08 | 1972-01-11 | Standard Oil Co | Alkylene polyamide formaldehyde |
US3801507A (en) | 1972-08-18 | 1974-04-02 | Chevron Res | Sulfurized metal phenates |
US4234435A (en) | 1979-02-23 | 1980-11-18 | The Lubrizol Corporation | Novel carboxylic acid acylating agents, derivatives thereof, concentrate and lubricant compositions containing the same, and processes for their preparation |
US5024773A (en) | 1986-10-21 | 1991-06-18 | Chevron Research Company | Methods for preparing, group II metal overbased sulfurized alkylphenols |
US5318710A (en) | 1993-03-12 | 1994-06-07 | Chevron Research And Technology Company | Low viscosity Group II metal overbased sulfurized C16 to C22 alkylphenate compositions |
US5320763A (en) | 1993-03-12 | 1994-06-14 | Chevron Research And Technology Company | Low viscosity group II metal overbased sulfurized C10 to C16 alkylphenate compositions |
US5320762A (en) | 1993-03-12 | 1994-06-14 | Chevron Research And Technology Company | Low viscosity Group II metal overbased sulfurized C12 to C22 alkylphenate compositions |
US6153565A (en) | 1996-05-31 | 2000-11-28 | Exxon Chemical Patents Inc | Overbased metal-containing detergents |
US6429179B1 (en) | 1996-05-31 | 2002-08-06 | Infineum U.S.A. L.P. | Calcium overbased metal-containing detergents |
US6429178B1 (en) | 1996-05-31 | 2002-08-06 | Infineum Usa L.P. | Calcium overbased metal-containing detergents |
RO119626B1 (en) * | 2002-04-15 | 2005-01-28 | Lubrifin S.A. | Oil for marine diesel engines |
US7897696B2 (en) | 2007-02-01 | 2011-03-01 | Afton Chemical Corporation | Process for the preparation of polyalkenyl succinic anhydrides |
US20130203640A1 (en) | 2009-04-28 | 2013-08-08 | Chevron Oronite Company Llc | Polymer compositions having improved properties as viscosity index improvers and use thereof in lubricating oils |
US20190002795A1 (en) * | 2017-06-30 | 2019-01-03 | Chevron Oronite Company Llc | Marine diesel lubricant oil compositions |
US20190256791A1 (en) * | 2016-10-12 | 2019-08-22 | Chevron Oronite Technology B.V. | Marine diesel lubricant oil compositions |
US20200040276A1 (en) * | 2016-10-07 | 2020-02-06 | Total Marketing Services | Lubricanting composition for a marine engine or a stationary engine |
-
2022
- 2022-07-14 WO PCT/US2022/073729 patent/WO2024015099A1/en unknown
Patent Citations (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2680096A (en) | 1951-02-12 | 1954-06-01 | California Research Corp | Process for preparing sulfurized polyvalent metal phenates |
US3178368A (en) | 1962-05-15 | 1965-04-13 | California Research Corp | Process for basic sulfurized metal phenates |
US3381022A (en) | 1963-04-23 | 1968-04-30 | Lubrizol Corp | Polymerized olefin substituted succinic acid esters |
US3634515A (en) | 1968-11-08 | 1972-01-11 | Standard Oil Co | Alkylene polyamide formaldehyde |
US3801507A (en) | 1972-08-18 | 1974-04-02 | Chevron Res | Sulfurized metal phenates |
US4234435A (en) | 1979-02-23 | 1980-11-18 | The Lubrizol Corporation | Novel carboxylic acid acylating agents, derivatives thereof, concentrate and lubricant compositions containing the same, and processes for their preparation |
US5024773A (en) | 1986-10-21 | 1991-06-18 | Chevron Research Company | Methods for preparing, group II metal overbased sulfurized alkylphenols |
US5320763A (en) | 1993-03-12 | 1994-06-14 | Chevron Research And Technology Company | Low viscosity group II metal overbased sulfurized C10 to C16 alkylphenate compositions |
US5318710A (en) | 1993-03-12 | 1994-06-07 | Chevron Research And Technology Company | Low viscosity Group II metal overbased sulfurized C16 to C22 alkylphenate compositions |
US5320762A (en) | 1993-03-12 | 1994-06-14 | Chevron Research And Technology Company | Low viscosity Group II metal overbased sulfurized C12 to C22 alkylphenate compositions |
US6153565A (en) | 1996-05-31 | 2000-11-28 | Exxon Chemical Patents Inc | Overbased metal-containing detergents |
US6429179B1 (en) | 1996-05-31 | 2002-08-06 | Infineum U.S.A. L.P. | Calcium overbased metal-containing detergents |
US6429178B1 (en) | 1996-05-31 | 2002-08-06 | Infineum Usa L.P. | Calcium overbased metal-containing detergents |
RO119626B1 (en) * | 2002-04-15 | 2005-01-28 | Lubrifin S.A. | Oil for marine diesel engines |
US7897696B2 (en) | 2007-02-01 | 2011-03-01 | Afton Chemical Corporation | Process for the preparation of polyalkenyl succinic anhydrides |
US20130203640A1 (en) | 2009-04-28 | 2013-08-08 | Chevron Oronite Company Llc | Polymer compositions having improved properties as viscosity index improvers and use thereof in lubricating oils |
US20200040276A1 (en) * | 2016-10-07 | 2020-02-06 | Total Marketing Services | Lubricanting composition for a marine engine or a stationary engine |
US20190256791A1 (en) * | 2016-10-12 | 2019-08-22 | Chevron Oronite Technology B.V. | Marine diesel lubricant oil compositions |
US20190002795A1 (en) * | 2017-06-30 | 2019-01-03 | Chevron Oronite Company Llc | Marine diesel lubricant oil compositions |
Non-Patent Citations (2)
Title |
---|
L. R. RUDNIK: "Lubricant Additives: Chemistry and Applications", 2009, CRC PRESS |
R. M. MORTIER ET AL.: "Chemistry and Technology of Lubricants", 2010, SPRINGER |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP3645683B1 (en) | Marine diesel lubricant oil compositions | |
US11667865B2 (en) | Marine diesel lubricant oil compositions having improved low temperature performance | |
US11667867B2 (en) | Marine diesel lubricant oil compositions | |
US9062271B2 (en) | Process for preparing an overbased salt of a sulfurized alkyl-substituted hydroxyaromatic composition | |
US11655429B2 (en) | Lubricating oil composition | |
US11230684B2 (en) | Marine diesel lubricant oil compositions | |
EP3504307B1 (en) | Marine diesel cylinder lubricant oil compositions | |
WO2024015099A1 (en) | Marine diesel cylinder lubricating oil compositions | |
WO2024015098A1 (en) | Marine diesel engine lubricating oil compositions | |
WO2024086554A1 (en) | Marine lubricating oil compositions |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 22751983 Country of ref document: EP Kind code of ref document: A1 |