WO2024008020A1 - Carbon fiber heat-conducting phase-change composite material and preparation method therefor - Google Patents

Carbon fiber heat-conducting phase-change composite material and preparation method therefor Download PDF

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Publication number
WO2024008020A1
WO2024008020A1 PCT/CN2023/105227 CN2023105227W WO2024008020A1 WO 2024008020 A1 WO2024008020 A1 WO 2024008020A1 CN 2023105227 W CN2023105227 W CN 2023105227W WO 2024008020 A1 WO2024008020 A1 WO 2024008020A1
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Prior art keywords
thermally conductive
carbon fiber
phase change
parts
heat
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PCT/CN2023/105227
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French (fr)
Chinese (zh)
Inventor
曹勇
孙爱祥
羊尚强
方晓
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深圳市鸿富诚新材料股份有限公司
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Publication of WO2024008020A1 publication Critical patent/WO2024008020A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/16Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer formed of particles, e.g. chips, powder or granules
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/30Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being formed of particles, e.g. chips, granules, powder
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K5/00Heat-transfer, heat-exchange or heat-storage materials, e.g. refrigerants; Materials for the production of heat or cold by chemical reactions other than by combustion
    • C09K5/08Materials not undergoing a change of physical state when used
    • C09K5/14Solid materials, e.g. powdery or granular
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/106Carbon fibres, e.g. graphite fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/10Inorganic particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/10Inorganic particles
    • B32B2264/102Oxide or hydroxide
    • B32B2264/1023Alumina
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/10Inorganic particles
    • B32B2264/102Oxide or hydroxide
    • B32B2264/1025Zinc oxide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/10Inorganic particles
    • B32B2264/105Metal
    • B32B2264/1052Aluminum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/302Conductive

Definitions

  • the present application relates to the field of thermal interface materials, and in particular to a carbon fiber thermally conductive phase change composite material and a preparation method thereof.
  • Thermal interface material is a general term for materials that are coated between heat dissipation devices and heating devices to reduce the contact thermal resistance between heat dissipation devices and heating devices.
  • Thermal interface materials have high thermal conductivity, high flexibility and good insulation. They are easy to install and removable. They can fill small or large gaps and have a wide range of applications.
  • thermal interface materials mainly include silicone, silicone grease, heat dissipation pads, thermally conductive glue, thermally conductive metal sheets and other materials.
  • Carbon fiber stands out among thermal interface materials because of its low density, excellent mechanical properties, small thermal expansion coefficient, good thermal and electrical conductivity, high temperature resistance, fatigue resistance and other excellent properties. Carbon fiber is anisotropic and has excellent thermal conductivity in its axial direction. Thermal conductive pads made with it have low thermal resistance and can be widely used in high-tech fields such as aerospace, national defense and civil industry.
  • carbon fiber thermal pads are mostly prepared by mechanically oriented slicing.
  • the surface of the produced carbon fiber thermal pads is relatively rough, and there are bulges in parts of the carbon fiber thermal pads; and the wettability of the surfaces of carbon fibers and electronic devices such as chips Relatively poor, resulting in contact interface contact
  • the thermal resistance is relatively high, which affects the thermal conductivity of the carbon fiber thermal pad.
  • this application provides a carbon fiber thermal phase change composite material and a preparation method thereof.
  • this application provides a carbon fiber thermally conductive phase change composite material, adopting the following technical solution:
  • a carbon fiber thermally conductive phase change composite material including a thermally conductive layer and thermally conductive phase change layers arranged on both sides of the thermally conductive layer;
  • the thermal conductive layer includes the following raw materials by weight: 100 to 700 parts of carbon fiber, 150 to 1700 parts of thermally conductive powder, 50 to 120 parts of silicone oil, 0.3 to 2 parts of coupling agent, 1 to 4 parts of curing agent, and 0.1 to 0.1 part of inhibitor. 1 part, 1 to 4 parts of catalyst;
  • the thermally conductive phase change layer includes the following raw materials by weight: 170 to 190 parts of aluminum powder, 2 to 20 parts of zinc oxide, 1 to 8 parts of coupling agent, 2 to 10 parts of phase change material, and 2 to 5 parts of antioxidant;
  • the thermally conductive phase change layer is located on both sides of the thermally conductive layer perpendicular to the axial direction of the thermally conductive fiber.
  • the thermally conductive phase change layer is made of thermally conductive phase change materials, of which aluminum powder and zinc oxide have good thermal conductivity; the shape of the phase change material changes due to temperature changes and can provide higher latent heat.
  • the phase change material operates at lower temperatures. It is solid when the temperature rises and changes from solid to flowable liquid when the temperature rises.
  • the carbon fiber thermally conductive phase change composite material in the above technical solution is applied to electronic products. When the chips and other devices of the electronic products are working and generating heat, the phase change material is heated and transformed into a liquid state, which has a certain fluidity and can better infiltrate the chips, etc.
  • the surface of the device reduces the contact thermal resistance of the carbon fiber thermally conductive phase change composite material at the contact interface between the heating device and the heat dissipation device, which can achieve more efficient heat conduction. Effect.
  • the thermally conductive phase change layers are arranged at both ends of the thermally conductive layer in the direction in which the thermally conductive fibers are arranged. In this direction, the thermally conductive fibers have better heat conduction effects and can better conduct the heat generated by the heating devices of electronic products to the heat dissipation through the thermally conductive phase change layers. device to improve the thermal conductivity efficiency of thermally conductive phase change composite materials.
  • the diameter of the carbon fiber is preferably 5-20 ⁇ m, and the length is preferably 50-300 ⁇ m; the thermal conductivity of the carbon fiber is not less than 900W/(m ⁇ k).
  • the thermally conductive powder is preferably at least one of aluminum oxide, zinc oxide, magnesium oxide, aluminum nitride, graphite flakes, graphene, aluminum powder, copper powder and silver-coated aluminum powder; the average particle size of the thermally conductive powder is preferably It is 1 ⁇ 15 ⁇ m.
  • the thermally conductive powder is a mixture of aluminum oxide, zinc oxide and aluminum nitride, and the mass ratio of the three is 1:1:1.
  • the mass ratio of carbon fiber to thermally conductive powder is preferably 1: (2-4.5); the diameter of carbon fiber is preferably 10-15 ⁇ m, and the average particle size of thermally conductive powder is preferably 8-12 ⁇ m.
  • Carbon fiber exists in the form of long fibers inside the thermal conductive layer.
  • the thermal conductive powder is granular and evenly distributed in the thermal conductive layer. While improving the overall thermal conductivity effect of the thermal conductive layer, it can also play a role in connecting the beginning and end of adjacent carbon fibers, which can be more
  • the anisotropy of carbon fiber thermal conductivity can be fully utilized, so that the thermal conductivity performance of the thermal conductive layer in the axial direction of the carbon fiber can be further improved. Further optimizing the diameter of the carbon fiber and the particle size of the thermally conductive powder can not only improve the compatibility between the components of the thermally conductive layer, but also further improve the thermal conductivity of the thermally conductive layer.
  • the phase change material is preferably at least one of paraffin wax, microwax, silicone wax, polybutadiene, polyisoprene and hydroxyl-terminated polyisoprene.
  • the coupling agent in the thermally conductive layer is preferably a silane coupling agent containing vinyl functional groups; the coupling agent in the thermally conductive phase change layer is preferably long-chain alkyl silane, tetra-n-butyric acid titanate and triisostearic acid titanate. At least one of isopropyl esters.
  • the curing agent is preferably hydrogen-containing silicone oil
  • the inhibitor is preferably ethynylcyclohexanol
  • the catalyst is preferably a platinum catalyst.
  • the antioxidants are preferably 2,2-methylenebis(4-methyl-6-tert-butylphenol), 2,6-tertiary butyl-4-methylphenol and tetraphenyl At least one of diendylene glycol diphosphite esters.
  • the thickness of the thermal conductive layer is 100-500 ⁇ m, and the thickness of the thermal conductive phase change layer is 50-200 ⁇ m.
  • this application provides a method for preparing carbon fiber thermally conductive phase change composite materials, adopting the following technical solution:
  • a method for preparing carbon fiber thermally conductive phase change composite materials including the following steps:
  • Preparing the carbon fiber mixed base material Mix the carbon fiber, thermally conductive powder, silicone oil, coupling agent, curing agent and inhibitor evenly, then add the catalyst and mix well to obtain the carbon fiber mixed base material;
  • Preparing the carbon fiber thermally conductive embryonic body vacuuming the carbon fiber mixed base material. After the vacuuming process, the carbon fiber mixed base material is extruded through an automatic dispensing machine and arranged in the mold. After solidification, the thermally conductive silicone embryonic body is obtained;
  • Preparing the thermally conductive layer Cut the thermally conductive silicone embryo into a specified thickness, and the cutting direction is perpendicular to the extrusion direction of the thermally conductive silicone embryo;
  • Preparing the thermally conductive phase change layer Mix aluminum powder, zinc oxide, coupling agent, phase change material and antioxidant evenly to obtain a phase change material, and roll the phase change material to a specified thickness to obtain a phase change layer;
  • Preparation of carbon fiber thermally conductive phase change composite materials Use a silica gel treatment agent to treat the surface of the thermally conductive layer, and then hot-press composite the thermally conductive layer and the thermally conductive phase change layer to prepare a carbon fiber thermally conductive phase change composite material.
  • the carbon fibers in the mixed base material will gradually be oriented along the extrusion direction with the extrusion flow of the mixed base material.
  • the carbon fiber prepared by dispensing with a dispensing machine In the thermally conductive embryonic body, the axial direction of the carbon fiber is basically parallel to the extrusion direction of the thermally conductive embryonic body, and then the directional arrangement of the carbon fibers in the carbon fiber thermally conductive embryonic body is completed through the dispensing process of the dispensing machine, so that the carbon fiber thermally conductive embryonic body is in The thermal conductivity in the arrangement direction of carbon fibers is effectively improved.
  • Vacuuming before preparing the carbon fiber thermally conductive embryonic body can effectively remove the gas in the carbon fiber mixture and avoid the existence of cavities formed by bubbles in the carbon fiber thermally conductive embryonic body extruded through the dispensing machine, which will affect its thermal conductivity.
  • the carbon fiber thermally conductive embryonic body prepared by the dispensing machine can be cut into thermally conductive layers of different thicknesses as required.
  • the calendered thermally conductive phase change layer is hot-pressed and compounded on the thermally conductive layer on both sides perpendicular to the axial direction of the carbon fiber to form a sandwich structure. It becomes a carbon fiber thermal phase change composite material with good thermal conductivity.
  • the heat generated by the heating device of the electronic product can be quickly transferred to the heat dissipation device through the thermal conductive layer and dissipated; in addition, due to the directional arrangement of the carbon fibers in the thermal conductive layer, The thermally conductive phase change layer can be quickly heated to complete the morphological change and play a more efficient role in heat conduction and heat transfer.
  • the raw materials are mixed evenly in an internal mixer.
  • the internal mixing temperature is preferably 100 to 130°C, and the internal mixing time is preferably 0.5 to 1 hour; the calendering temperature is preferably 80 to 120°C, and the calendering speed is preferably 50 ⁇ 100mm/min.
  • the hot pressing temperature is preferably 90 to 110°C, and the hot pressing time is preferably 3 to 5 minutes.
  • the carbon fiber thermally conductive phase change composite material provided in the technical solution of this application provides efficient thermal conductivity through the combination of carbon fiber and thermally conductive powder, and then sets thermally conductive phase change on both sides of the thermally conductive layer. layer, through the characteristics of the state change of the thermally conductive phase change layer after being heated, it can better infiltrate the surface of devices such as chips, reduce the contact thermal resistance of the carbon fiber thermally conductive phase change composite material at the contact interface of the heating device and the heat dissipation device, and can achieve a better Efficient heat conduction effect; and the thermal conductive phase change layer is set at both ends of the thermal conductive fiber arrangement direction on the thermal conductive layer.
  • the thermal conductive fibers in this direction have better thermal conductivity and can better transfer the heat generated by the heating devices of electronic products through
  • the thermally conductive phase change layer is conducted to the heat dissipation device to improve the thermal conductivity efficiency of the thermally conductive phase change composite material.
  • the carbon fiber thermally conductive phase change composite material provided by the technical solution of this application can achieve good adhesion between the thermally conductive layer and the thermally conductive phase change layer by adjusting the formula of the components and the processing technology.
  • the prepared carbon fiber thermally conductive phase change composite material Has good structural stability.
  • the method for preparing the carbon fiber thermally conductive phase change composite material provided by the technical solution of this application is to prepare the thermally conductive layer through a dispensing machine. During the process of extruding the raw material of the thermally conductive layer through the dispensing machine, the carbon fiber is driven by the flowing mixture. Gradually adjust the swing direction and arrange it along the extrusion direction, so that the layers in the thermal conductive layer are uniformly arranged in the same direction, making full use of the high thermal conductivity of carbon fiber in the axial direction to prepare a thermal conductive layer with high thermal conductivity.
  • Figure 1 is a schematic diagram of the overall structure of a carbon fiber thermally conductive phase change composite material according to an embodiment of the present application.
  • a carbon fiber thermally conductive phase change composite material is as shown in Figure 1 and is prepared by the following method:
  • phase change composite material is put into the calender and rolled at 100°C at a speed of 50mm/min to obtain a thermally conductive phase change layer 2 with a thickness of 50 ⁇ m;
  • the thermal conductive powder is alumina, the coupling agent is vinyl triethoxysilane, and the curing agent is hydrogen-containing silicone oil; the diameter of the carbon fiber used is 5 to 10 ⁇ m, and the length of the carbon fiber is 50 to 150 ⁇ m; the thermal conductive powder The average particle size of the body is 1 to 5 ⁇ m.
  • phase change material is paraffin.
  • the difference between a carbon fiber thermally conductive phase change composite material and Embodiment 5 is that the diameter of the carbon fiber is 15-20 ⁇ m and the length is 250-300 ⁇ m.
  • Example 5 The difference between a carbon fiber thermally conductive phase change composite material and Example 5 is that the added amount of carbon fiber is 250g, the added amount of thermally conductive powder is 1000g, and the rest are consistent with Example 5.
  • Example 7 The difference between a carbon fiber thermally conductive phase change composite material and Example 7 is that the diameter of the carbon fiber is 10-15 ⁇ m, the particle size of the thermally conductive powder is 8-12 ⁇ m, and the rest are consistent with Example 7.
  • thermoly conductive phase change composite material A carbon fiber thermally conductive phase change composite material.
  • the thermally conductive powder is graphite flakes, and the rest are consistent with Embodiment 5.
  • a carbon fiber thermally conductive phase change composite material The difference from Example 5 is that the thermally conductive powder is a mixture of aluminum oxide, zinc oxide and aluminum nitride. The mass ratio of the three is 1:1:1. The rest are the same as in Example 5. 5. Be consistent.
  • a carbon fiber thermally conductive phase change composite material is different from Example 5 in that the phase change material is a mixture of paraffin wax and silicone wax, and the mass ratio of the two is 1:1. The rest are consistent with Example 5.
  • Example 5 The difference between a carbon fiber thermally conductive phase change composite material and Example 5 is that the thickness of the thermally conductive layer is 500 ⁇ m, and the thickness of the thermally conductive phase change layer is 200 ⁇ m. The rest are consistent with Example 5.
  • Example 5 The difference between a carbon fiber thermally conductive phase change composite material and Example 5 is that the thickness of the thermally conductive layer is 250 ⁇ m, and the thickness of the thermally conductive phase change layer is 100 ⁇ m. The rest are consistent with Example 5.
  • a thermally conductive phase change composite material which is different from Example 5 in that it is prepared by the following method:
  • a carbon fiber thermally conductive material is provided.
  • the difference from Embodiment 1 is that the thermally conductive phase change layer is not provided, and the rest are consistent with Embodiment 1.
  • a carbon fiber thermally conductive material is provided.
  • the difference from Example 1 is that when preparing the thermally conductive layer, the carbon fiber mixed base material is rolled by calendering to obtain a thermally conductive layer with a specified thickness. All are consistent with Example 1.
  • a carbon fiber thermally conductive material is provided.
  • the difference from Embodiment 1 is that no thermally conductive fiber is added to the phase change layer, and the rest is consistent with Embodiment 1.
  • Example 1 A carbon fiber thermally conductive material is provided. The difference from Example 1 is that no thermally conductive powder is added to the phase change layer, and the rest are consistent with Example 1.
  • testing standards are as follows:
  • Phase change temperature The phase change temperature of the sample tested according to ASTM-D3418 standard
  • the carbon fiber thermally conductive phase change composite material provided by the technical solution of this application can effectively reduce the thermal resistance of the product by arranging thermally conductive phase change layers on both sides of the thermally conductive layer and provide better heat conduction efficiency and good mechanical properties.
  • the overall performance of the carbon fiber thermal conductive phase change composite material can be further improved.
  • the thermal conductive layer material prepared by the preparation method provided by the technical solution of this application has better thermal conductivity effect and can be more fully utilized.
  • the directional arrangement method of carbon fibers in this method is simple and effective, has extremely low cost, and has high production efficiency.

Abstract

The present invention relates to the field of thermal interface materials, and in particular to a carbon fiber heat-conducting phase-change composite material and a preparation method therefor. The carbon fiber heat-conducting phase-change composite material comprises a heat-conducting layer and heat-conducting phase-change layers arranged on two sides of the heat-conducting layer. The heat-conducting layer comprises the following raw materials in parts by weight: 100-700 parts of a carbon fiber, 150-1,700 parts of heat-conducting powder, 50-120 parts of silicone oil, 0.3-2 parts of a coupling agent, 1-4 parts of a curing agent, 0.1-1 part of an inhibitor, and 1-4 parts of a catalyst. Each heat-conducting phase-change layer comprises the following raw materials in parts by weight: 170-190 parts of aluminum powder, 2-20 parts of zinc oxide, 1-8 parts of a coupling agent, 2-10 parts of a phase-change material, and 2-5 parts of an antioxidant. The heat-conducting phase-change layers are located on the two sides of the heat-conducting layer perpendicular to the axial direction of heat-conducting fibers. According to the present application, the contact thermal resistance of the carbon fiber heat-conducting phase-change composite material on an interface of contact between a heating device and a heat dissipation device can be effectively reduced, and then a more efficient heat-conducting effect can be achieved.

Description

一种碳纤维导热相变复合材料及其制备方法A carbon fiber thermally conductive phase change composite material and its preparation method 技术领域Technical field
本申请涉及热界面材料的领域,尤其是涉及一种碳纤维导热相变复合材料及其制备方法。The present application relates to the field of thermal interface materials, and in particular to a carbon fiber thermally conductive phase change composite material and a preparation method thereof.
背景技术Background technique
随着5G时代的到来,电子芯片的工作频率不断升高,热流密度不断增大,导致电子设备的发热量也大幅度上升。电子设备工作过程中产生的热量如果不及时传递到冷却端散发出去,热量的长时间积累会导致电子设备出现故障,甚至会缩短其使用寿命。为了解决电子产品的散热问题,热界面材料应运而成。With the advent of the 5G era, the operating frequency of electronic chips continues to increase, and the heat flow density continues to increase, causing the heat generation of electronic equipment to also increase significantly. If the heat generated during the operation of electronic equipment is not transferred to the cooling end in time and dissipated, long-term accumulation of heat will cause the electronic equipment to malfunction and even shorten its service life. In order to solve the heat dissipation problem of electronic products, thermal interface materials came into being.
热界面材料是涂敷在散热器件与发热器件之间、用于降低散热器件与发热器件之间接触热阻所使用的材料的总称。热界面材料具有高导热性、高柔韧性以及良好的绝缘性,同时安装简便并且可拆卸,可以填充很小或者很大的缝隙,适用范围很广。目前常用的热界面材料主要包括硅胶、硅脂、散热垫片、导热胶以及导热金属片等材料。而碳纤维因其密度小、力学性能优异、热膨胀系数小、导热导电性能良好、耐高温、耐疲劳等优良特性在热界面材料中脱颖而出。碳纤维具有各向异性,在其轴向上具有优异的热传导效果,用其制作的导热垫片具有较低的热阻,可以广泛应用于航空航天、国防军工和民用工业等高科技领域。Thermal interface material is a general term for materials that are coated between heat dissipation devices and heating devices to reduce the contact thermal resistance between heat dissipation devices and heating devices. Thermal interface materials have high thermal conductivity, high flexibility and good insulation. They are easy to install and removable. They can fill small or large gaps and have a wide range of applications. Currently commonly used thermal interface materials mainly include silicone, silicone grease, heat dissipation pads, thermally conductive glue, thermally conductive metal sheets and other materials. Carbon fiber stands out among thermal interface materials because of its low density, excellent mechanical properties, small thermal expansion coefficient, good thermal and electrical conductivity, high temperature resistance, fatigue resistance and other excellent properties. Carbon fiber is anisotropic and has excellent thermal conductivity in its axial direction. Thermal conductive pads made with it have low thermal resistance and can be widely used in high-tech fields such as aerospace, national defense and civil industry.
当前碳纤维导热垫片多是采用机械取向切片的方式进行制备,制得的碳纤维导热垫片的表面比较粗糙,碳纤维导热垫片的局部存在凸起现象;并且碳纤维和芯片等电子器件表面的浸润性比较差,导致接触界面的接触 热阻比较高,影响了碳纤维导热垫片的导热性能。At present, carbon fiber thermal pads are mostly prepared by mechanically oriented slicing. The surface of the produced carbon fiber thermal pads is relatively rough, and there are bulges in parts of the carbon fiber thermal pads; and the wettability of the surfaces of carbon fibers and electronic devices such as chips Relatively poor, resulting in contact interface contact The thermal resistance is relatively high, which affects the thermal conductivity of the carbon fiber thermal pad.
发明内容Contents of the invention
为了将低碳纤维导热垫片使用界面的接触热阻,进一步提升碳纤维导热垫片的导热性能,本申请提供一种碳纤维导热相变复合材料及其制备方法。In order to reduce the thermal contact resistance of the interface used by the carbon fiber thermal pad and further improve the thermal conductivity of the carbon fiber thermal pad, this application provides a carbon fiber thermal phase change composite material and a preparation method thereof.
第一方面,本申请提供一种碳纤维导热相变复合材料,采用如下的技术方案:In the first aspect, this application provides a carbon fiber thermally conductive phase change composite material, adopting the following technical solution:
一种碳纤维导热相变复合材料,包括导热层和设置于导热层两侧的导热相变层;A carbon fiber thermally conductive phase change composite material, including a thermally conductive layer and thermally conductive phase change layers arranged on both sides of the thermally conductive layer;
所述导热层包括以下重量份的原材料:碳纤维100~700份,导热粉体150~1700份,硅油50~120份,偶联剂0.3~2份,固化剂1~4份,抑制剂0.1~1份,催化剂1~4份;The thermal conductive layer includes the following raw materials by weight: 100 to 700 parts of carbon fiber, 150 to 1700 parts of thermally conductive powder, 50 to 120 parts of silicone oil, 0.3 to 2 parts of coupling agent, 1 to 4 parts of curing agent, and 0.1 to 0.1 part of inhibitor. 1 part, 1 to 4 parts of catalyst;
所述导热相变层包括以下重量份的原料:铝粉170~190份,氧化锌2~20份,偶联剂1~8份,相变材料2~10份,抗氧化剂2~5份;The thermally conductive phase change layer includes the following raw materials by weight: 170 to 190 parts of aluminum powder, 2 to 20 parts of zinc oxide, 1 to 8 parts of coupling agent, 2 to 10 parts of phase change material, and 2 to 5 parts of antioxidant;
所述导热相变层位于导热层上与导热纤维轴向垂直的两侧。The thermally conductive phase change layer is located on both sides of the thermally conductive layer perpendicular to the axial direction of the thermally conductive fiber.
导热相变层由导热相变材料制成,其中铝粉和氧化锌具有良好的导热性能;相变材料的形态受温度变化而改变形态并能提供较高的潜热,相变材料在温度较低时为固态,在温度升高时会由固态转变为可流动的液态。将上述技术方案中的碳纤维导热相变复合材料应用于电子产品中,在电子产品的芯片等器件工作发热时,相变材料受热转变为液态,具有一定的流动性,可以更好地浸润芯片等器件的表面,降低碳纤维导热相变复合材料在发热器件和散热器件的接触界面的接触热阻,可以实现更高效的热传导 效果。The thermally conductive phase change layer is made of thermally conductive phase change materials, of which aluminum powder and zinc oxide have good thermal conductivity; the shape of the phase change material changes due to temperature changes and can provide higher latent heat. The phase change material operates at lower temperatures. It is solid when the temperature rises and changes from solid to flowable liquid when the temperature rises. The carbon fiber thermally conductive phase change composite material in the above technical solution is applied to electronic products. When the chips and other devices of the electronic products are working and generating heat, the phase change material is heated and transformed into a liquid state, which has a certain fluidity and can better infiltrate the chips, etc. The surface of the device reduces the contact thermal resistance of the carbon fiber thermally conductive phase change composite material at the contact interface between the heating device and the heat dissipation device, which can achieve more efficient heat conduction. Effect.
导热相变层设置在导热层上导热纤维排列方向的两端,在此方向上导热纤维具有更优的热传导效果,可以更好地将电子产品发热器件产生的热量通过导热相变层传导至散热器件,提升导热相变复合材料的导热效率。The thermally conductive phase change layers are arranged at both ends of the thermally conductive layer in the direction in which the thermally conductive fibers are arranged. In this direction, the thermally conductive fibers have better heat conduction effects and can better conduct the heat generated by the heating devices of electronic products to the heat dissipation through the thermally conductive phase change layers. device to improve the thermal conductivity efficiency of thermally conductive phase change composite materials.
碳纤维的直径优选为5~20μm,长度优选为50~300μm;所述碳纤维的导热系数不低于900W/(m·k)。The diameter of the carbon fiber is preferably 5-20 μm, and the length is preferably 50-300 μm; the thermal conductivity of the carbon fiber is not less than 900W/(m·k).
导热粉体优选为氧化铝、氧化锌、氧化镁、氮化铝、石墨片、石墨烯、铝粉、铜粉和银包铝粉中的至少一种;所述导热粉体的平均粒径优选为1~15μm。The thermally conductive powder is preferably at least one of aluminum oxide, zinc oxide, magnesium oxide, aluminum nitride, graphite flakes, graphene, aluminum powder, copper powder and silver-coated aluminum powder; the average particle size of the thermally conductive powder is preferably It is 1~15μm.
进一步优选,所述导热粉体为氧化铝、氧化锌和氮化铝的混合物,三者的质量比为1:1:1。Further preferably, the thermally conductive powder is a mixture of aluminum oxide, zinc oxide and aluminum nitride, and the mass ratio of the three is 1:1:1.
碳纤维与导热粉体的质量比优选为1:(2~4.5);碳纤维的直径优选为10~15μm,导热粉体的平均粒径优选为8~12μm。The mass ratio of carbon fiber to thermally conductive powder is preferably 1: (2-4.5); the diameter of carbon fiber is preferably 10-15 μm, and the average particle size of thermally conductive powder is preferably 8-12 μm.
通过采用上述技术方案,通过碳纤维与导热粉体配合,实现在导热层内部的高导热效果。碳纤维在导热层内部以长条纤维状存在,导热粉体呈颗粒状并均匀分布在导热层中,在提升导热层整体导热效果的同时,还可以起到连接相邻碳纤维首尾端的作用,可以更好地发挥出碳纤维导热的各向异性,使得导热层在碳纤维轴向方向上的导热性能可以进一步提升。将碳纤维的直径和导热粉体的粒径做进一步的优选,在提升导热层各组分之间的相容性的同时,也可以进一步提升导热层的导热性能。By adopting the above technical solution and combining carbon fiber with thermally conductive powder, a high thermal conductivity effect inside the thermally conductive layer is achieved. Carbon fiber exists in the form of long fibers inside the thermal conductive layer. The thermal conductive powder is granular and evenly distributed in the thermal conductive layer. While improving the overall thermal conductivity effect of the thermal conductive layer, it can also play a role in connecting the beginning and end of adjacent carbon fibers, which can be more The anisotropy of carbon fiber thermal conductivity can be fully utilized, so that the thermal conductivity performance of the thermal conductive layer in the axial direction of the carbon fiber can be further improved. Further optimizing the diameter of the carbon fiber and the particle size of the thermally conductive powder can not only improve the compatibility between the components of the thermally conductive layer, but also further improve the thermal conductivity of the thermally conductive layer.
相变材料优选为石蜡、微品蜡、硅蜡、聚丁二烯、聚异戊二烯和端羟基聚异戊二烯中的至少一种。 The phase change material is preferably at least one of paraffin wax, microwax, silicone wax, polybutadiene, polyisoprene and hydroxyl-terminated polyisoprene.
导热层中的偶联剂优选为含有乙烯基官能团的硅烷偶联剂;导热相变层中的偶联剂优选为长链烷基硅烷、钛酸四正丁酸和三异硬脂酸钛酸异丙酯中的至少一种。The coupling agent in the thermally conductive layer is preferably a silane coupling agent containing vinyl functional groups; the coupling agent in the thermally conductive phase change layer is preferably long-chain alkyl silane, tetra-n-butyric acid titanate and triisostearic acid titanate. At least one of isopropyl esters.
导热层中,固化剂优选为含氢硅油,抑制剂优选为乙炔基环己醇,催化剂优选为铂金催化剂。In the thermal conductive layer, the curing agent is preferably hydrogen-containing silicone oil, the inhibitor is preferably ethynylcyclohexanol, and the catalyst is preferably a platinum catalyst.
导热相变层中,抗氧化剂优选为2,2-亚甲基双(4-甲基-6-叔丁基苯酚)、2,6-三级丁基-4-甲基苯酚和四苯基二内二醇二亚磷酸脂中的至少一种。In the thermally conductive phase change layer, the antioxidants are preferably 2,2-methylenebis(4-methyl-6-tert-butylphenol), 2,6-tertiary butyl-4-methylphenol and tetraphenyl At least one of diendylene glycol diphosphite esters.
所述导热层的厚度为100~500μm,所述导热相变层的厚度为50~200μm。The thickness of the thermal conductive layer is 100-500 μm, and the thickness of the thermal conductive phase change layer is 50-200 μm.
第二方面,本申请提供一种碳纤维导热相变复合材料的制备方法,采用如下的技术方案:In the second aspect, this application provides a method for preparing carbon fiber thermally conductive phase change composite materials, adopting the following technical solution:
一种碳纤维导热相变复合材料的制备方法,包括以下步骤:A method for preparing carbon fiber thermally conductive phase change composite materials, including the following steps:
制备碳纤维混合基料:将碳纤维、导热粉体、硅油、偶联剂、固化剂和抑制剂混合均匀,然后加入催化剂并混匀,得到碳纤维混合基料;Preparing the carbon fiber mixed base material: Mix the carbon fiber, thermally conductive powder, silicone oil, coupling agent, curing agent and inhibitor evenly, then add the catalyst and mix well to obtain the carbon fiber mixed base material;
制备碳纤维导热胚体:将碳纤维混合基料进行抽真空处理,抽真空处理后将碳纤维混合基料通过自动点胶机挤出并排列在模具中,固化后制得导热硅胶胚体;Preparing the carbon fiber thermally conductive embryonic body: vacuuming the carbon fiber mixed base material. After the vacuuming process, the carbon fiber mixed base material is extruded through an automatic dispensing machine and arranged in the mold. After solidification, the thermally conductive silicone embryonic body is obtained;
制备导热层:将导热硅胶胚体切割成指定的厚度,切割方向垂直于导热硅胶胚体的挤出方向;Preparing the thermally conductive layer: Cut the thermally conductive silicone embryo into a specified thickness, and the cutting direction is perpendicular to the extrusion direction of the thermally conductive silicone embryo;
制备导热相变层:将铝粉,氧化锌,偶联剂,相变材料和抗氧化剂混合均匀得到相变材料,将相变材料压延至指定的厚度,得到相变层;Preparing the thermally conductive phase change layer: Mix aluminum powder, zinc oxide, coupling agent, phase change material and antioxidant evenly to obtain a phase change material, and roll the phase change material to a specified thickness to obtain a phase change layer;
制备碳纤维导热相变复合材料:使用硅胶处理剂对导热层表面进行处理,然后将导热层与导热相变层热压复合,制得碳纤维导热相变复合材料。 Preparation of carbon fiber thermally conductive phase change composite materials: Use a silica gel treatment agent to treat the surface of the thermally conductive layer, and then hot-press composite the thermally conductive layer and the thermally conductive phase change layer to prepare a carbon fiber thermally conductive phase change composite material.
混合均匀的碳纤维混合基料在挤出机上挤出的过程中,混合基料中的碳纤维会随着混合基料的挤出流动逐渐沿挤出方向定向排列,通过点胶机点胶制备的碳纤维导热胚体中,碳纤维的轴向与导热胚体的挤出方向基本上呈平行状态,继而通过点胶机的点胶过程完成碳纤维在碳纤维导热胚体中的定向排列,使得碳纤维导热胚体在碳纤维的排列方向上的导热性能有效提升。在制备碳纤维导热胚体之前进行抽真空处理,可以有效除去碳纤维混合料中的气体,避免通过点胶机挤出的碳纤维导热胚体中存在气泡形成的空洞而影响其热传导性能。When the uniformly mixed carbon fiber mixed base material is extruded on the extruder, the carbon fibers in the mixed base material will gradually be oriented along the extrusion direction with the extrusion flow of the mixed base material. The carbon fiber prepared by dispensing with a dispensing machine In the thermally conductive embryonic body, the axial direction of the carbon fiber is basically parallel to the extrusion direction of the thermally conductive embryonic body, and then the directional arrangement of the carbon fibers in the carbon fiber thermally conductive embryonic body is completed through the dispensing process of the dispensing machine, so that the carbon fiber thermally conductive embryonic body is in The thermal conductivity in the arrangement direction of carbon fibers is effectively improved. Vacuuming before preparing the carbon fiber thermally conductive embryonic body can effectively remove the gas in the carbon fiber mixture and avoid the existence of cavities formed by bubbles in the carbon fiber thermally conductive embryonic body extruded through the dispensing machine, which will affect its thermal conductivity.
点胶机制备的碳纤维导热胚体可以按照需求切割成不同厚度的导热层,将压延制成的导热相变层热压复合在导热层上与碳纤维的轴向垂直的两侧形成三明治结构,制成具有良好导热效果的碳纤维导热相变复合材料,应用在电子产品上以后,电子产品发热器件产生的热量可以通过导热层快速传递到散热器件并散发出去;另外由于导热层中碳纤维的定向排列,可以使导热相变层快速受热完成形态变化,起到更加高效的导热传热的作用。The carbon fiber thermally conductive embryonic body prepared by the dispensing machine can be cut into thermally conductive layers of different thicknesses as required. The calendered thermally conductive phase change layer is hot-pressed and compounded on the thermally conductive layer on both sides perpendicular to the axial direction of the carbon fiber to form a sandwich structure. It becomes a carbon fiber thermal phase change composite material with good thermal conductivity. After it is applied to electronic products, the heat generated by the heating device of the electronic product can be quickly transferred to the heat dissipation device through the thermal conductive layer and dissipated; in addition, due to the directional arrangement of the carbon fibers in the thermal conductive layer, The thermally conductive phase change layer can be quickly heated to complete the morphological change and play a more efficient role in heat conduction and heat transfer.
制备相变材料步骤中,原材料在密炼机中进行混合均匀,密炼温度优选为100~130℃,密炼时间优选为0.5~1h;压延温度优选为80~120℃,压延速度优选为50~100㎜/min。In the step of preparing the phase change material, the raw materials are mixed evenly in an internal mixer. The internal mixing temperature is preferably 100 to 130°C, and the internal mixing time is preferably 0.5 to 1 hour; the calendering temperature is preferably 80 to 120°C, and the calendering speed is preferably 50 ~100㎜/min.
制备碳纤维导热相变复合材料步骤中,热压温度优选为90~110℃,热压时间优选为3~5min。In the step of preparing the carbon fiber thermally conductive phase change composite material, the hot pressing temperature is preferably 90 to 110°C, and the hot pressing time is preferably 3 to 5 minutes.
综上所述,本申请包括以下至少一种有益技术效果:To sum up, this application includes at least one of the following beneficial technical effects:
1.本申请技术方案中提供的碳纤维导热相变复合材料,通过碳纤维和导热粉体的配合提供高效的导热效果,然后在导热层的两侧设置导热相变 层,通过导热相变层受热后状态发生变化的特性,可以更好地浸润芯片等器件的表面,降低碳纤维导热相变复合材料在发热器件以及散热器件的接触界面的接触热阻,可以实现更高效的热传导效果;并且导热相变层设置在导热层上导热纤维排列方向的两端,在此方向上导热纤维具有更优的热传导性能,可以更好地将电子产品的发热器件产生的热量通过导热相变层传导至散热器件,提升导热相变复合材料的导热效率。1. The carbon fiber thermally conductive phase change composite material provided in the technical solution of this application provides efficient thermal conductivity through the combination of carbon fiber and thermally conductive powder, and then sets thermally conductive phase change on both sides of the thermally conductive layer. layer, through the characteristics of the state change of the thermally conductive phase change layer after being heated, it can better infiltrate the surface of devices such as chips, reduce the contact thermal resistance of the carbon fiber thermally conductive phase change composite material at the contact interface of the heating device and the heat dissipation device, and can achieve a better Efficient heat conduction effect; and the thermal conductive phase change layer is set at both ends of the thermal conductive fiber arrangement direction on the thermal conductive layer. The thermal conductive fibers in this direction have better thermal conductivity and can better transfer the heat generated by the heating devices of electronic products through The thermally conductive phase change layer is conducted to the heat dissipation device to improve the thermal conductivity efficiency of the thermally conductive phase change composite material.
3.本申请技术方案提供的碳纤维导热相变复合材料,通过调整组分的配方以及处理工艺,使得导热层和导热相变层之间具有良好的附着效果,制得的碳纤维导热相变复合材料具有良好的结构稳定性。3. The carbon fiber thermally conductive phase change composite material provided by the technical solution of this application can achieve good adhesion between the thermally conductive layer and the thermally conductive phase change layer by adjusting the formula of the components and the processing technology. The prepared carbon fiber thermally conductive phase change composite material Has good structural stability.
2.本申请技术方案提供的碳纤维导热相变复合材料的制备方法,通过点胶机制备导热层,导热层原材料在通过点胶机挤出的过程中,碳纤维在流动的混合料的带动作用下逐渐调整摆向并沿挤出方向排列,进而使导热层中的谈下为统一沿同一个方向排列,充分利用碳纤维在轴向上的高导热性能,制备出具有高导热效果的导热层。2. The method for preparing the carbon fiber thermally conductive phase change composite material provided by the technical solution of this application is to prepare the thermally conductive layer through a dispensing machine. During the process of extruding the raw material of the thermally conductive layer through the dispensing machine, the carbon fiber is driven by the flowing mixture. Gradually adjust the swing direction and arrange it along the extrusion direction, so that the layers in the thermal conductive layer are uniformly arranged in the same direction, making full use of the high thermal conductivity of carbon fiber in the axial direction to prepare a thermal conductive layer with high thermal conductivity.
附图说明Description of the drawings
图1是本申请实施例一种碳纤维导热相变复合材料的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of a carbon fiber thermally conductive phase change composite material according to an embodiment of the present application.
附图标记说明:1、导热层;2、导热相变层。Explanation of reference signs: 1. Thermal conductive layer; 2. Thermal conductive phase change layer.
具体实施方式Detailed ways
以下结合附图及具体实施例对本申请作进一步详细说明。需要说明的是,以下实施例中未注明具体者,均按照常规条件或制造商建议的条件进行;以下实施例中所用原料除特殊说明外均可来源于普通市售。The present application will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that those that are not specified in the following examples are all carried out in accordance with conventional conditions or conditions recommended by the manufacturer; the raw materials used in the following examples can be obtained from commercially available sources unless otherwise specified.
实施例 Example
实施例1-5Examples 1-5
一种碳纤维导热相变复合材料,其结构参照图1,通过以下方法制备:A carbon fiber thermally conductive phase change composite material. Its structure is as shown in Figure 1 and is prepared by the following method:
S1.按照表1配比,将碳纤维、导热粉体、硅油、偶联剂、固化剂以及抑制剂加入均质机中混合均匀,然后加入催化剂继续混合均匀,得到碳纤维混合基料;S1. According to the proportion in Table 1, add carbon fiber, thermally conductive powder, silicone oil, coupling agent, curing agent and inhibitor to the homogenizer and mix evenly, then add the catalyst and continue mixing evenly to obtain a carbon fiber mixed base material;
S2.将碳纤维混合基料加入到自动点胶机的储胶桶,将储胶桶和碳纤维混合基料一起放入真空箱中进行抽真空处理,抽真空结束后,将储胶桶安装到自动点胶机上,将混合基料通过自动点胶机挤出并排列在固定模具中,然后将固定模具和点胶机挤出的碳纤维混合基料一同放入烤箱中在150℃下进行固化,固化完成后制得导热硅胶胚体;S2. Add the carbon fiber mixed base material to the glue storage barrel of the automatic dispensing machine. Put the glue storage barrel and the carbon fiber mixed base material into the vacuum box for vacuuming. After the vacuuming is completed, install the glue storage barrel into the automatic dispensing machine. On the dispensing machine, the mixed base material is extruded through the automatic dispensing machine and arranged in the fixed mold, and then the fixed mold and the carbon fiber mixed base material extruded by the dispensing machine are put into the oven for curing at 150°C. After completion, the thermally conductive silicone embryo body is prepared;
S3.将导热硅胶胚体通过线切割设备切割成0.1㎜的厚度,制得导热层1,切割方向垂直于导热硅胶的挤出方向;S3. Cut the thermally conductive silicone body into a thickness of 0.1mm through wire cutting equipment to prepare the thermally conductive layer 1. The cutting direction is perpendicular to the extrusion direction of the thermally conductive silicone;
S4.按照表2的配比,将铝粉、氧化锌、偶联剂、相变材料和抗氧化剂一同加入密炼机中,在120℃下密炼30min混合均匀,得到相变复合材料,将相变复合材料投入压延机,在100℃下以50㎜/min的速度压延制得50μm厚度的导热相变层2;S4. According to the ratio in Table 2, add aluminum powder, zinc oxide, coupling agent, phase change materials and antioxidants into the internal mixer, mix them evenly at 120°C for 30 minutes, and obtain the phase change composite material. The phase change composite material is put into the calender and rolled at 100°C at a speed of 50mm/min to obtain a thermally conductive phase change layer 2 with a thickness of 50μm;
S5.使用硅胶处理剂对导热层表面进行处理,然后将导热层1和导热相变层2通过热压复合形成三明治结构,制得碳纤维导热相变复合材料。S5. Use a silica gel treatment agent to treat the surface of the thermal conductive layer, and then combine the thermal conductive layer 1 and the thermal conductive phase change layer 2 through hot pressing to form a sandwich structure to prepare a carbon fiber thermal conductive phase change composite material.
导热层1中,导热粉体为氧化铝,偶联剂为乙烯基三乙氧基硅烷,固化剂为含氢硅油;所用碳纤维的直径为5~10μm,碳纤维的长度为50~150μm;导热粉体的平均粒径为1~5μm。In the thermal conductive layer 1, the thermal conductive powder is alumina, the coupling agent is vinyl triethoxysilane, and the curing agent is hydrogen-containing silicone oil; the diameter of the carbon fiber used is 5 to 10 μm, and the length of the carbon fiber is 50 to 150 μm; the thermal conductive powder The average particle size of the body is 1 to 5 μm.
导热相变层2中,偶联剂为十二烷基三甲氧基硅烷,抗氧化剂为2,6- 三级丁基-4-甲基苯酚,相变材料为石蜡。In the thermally conductive phase change layer 2, the coupling agent is dodecyltrimethoxysilane and the antioxidant is 2,6- Tertiary butyl-4-methylphenol, phase change material is paraffin.
表1:实施例1-5中导热层原材料配比(单位:g)
Table 1: Ratio of raw materials for the thermal conductive layer in Examples 1-5 (unit: g)
表2:实施例1-5中导热相变层原材料配比(单位:g)
Table 2: Ratio of raw materials for the thermal conductive phase change layer in Examples 1-5 (unit: g)
实施例6Example 6
一种碳纤维导热相变复合材料,与实施例5的区别在于:碳纤维的直径为15~20μm,长度为250~300μm。The difference between a carbon fiber thermally conductive phase change composite material and Embodiment 5 is that the diameter of the carbon fiber is 15-20 μm and the length is 250-300 μm.
实施例7Example 7
一种碳纤维导热相变复合材料,与实施例5的区别在于:碳纤维添加量为250g,导热粉体的添加量为1000g,其余均与实施例5保持一致。The difference between a carbon fiber thermally conductive phase change composite material and Example 5 is that the added amount of carbon fiber is 250g, the added amount of thermally conductive powder is 1000g, and the rest are consistent with Example 5.
实施例8 Example 8
一种碳纤维导热相变复合材料,与实施例7的区别在于:碳纤维的直径为10~15μm,导热粉体的粒径为8~12μm,其余均与实施例7保持一致。The difference between a carbon fiber thermally conductive phase change composite material and Example 7 is that the diameter of the carbon fiber is 10-15 μm, the particle size of the thermally conductive powder is 8-12 μm, and the rest are consistent with Example 7.
实施例9Example 9
一种碳纤维导热相变复合材料,与实施例5的区别在于:导热粉体为石墨片,其余均与实施例5保持一致。A carbon fiber thermally conductive phase change composite material. The difference from Embodiment 5 is that the thermally conductive powder is graphite flakes, and the rest are consistent with Embodiment 5.
实施例10Example 10
一种碳纤维导热相变复合材料,与实施例5的区别在于:导热粉体为氧化铝、氧化锌和氮化铝的混合物,三者的质量比为1:1:1,其余均与实施例5保持一致。A carbon fiber thermally conductive phase change composite material. The difference from Example 5 is that the thermally conductive powder is a mixture of aluminum oxide, zinc oxide and aluminum nitride. The mass ratio of the three is 1:1:1. The rest are the same as in Example 5. 5. Be consistent.
实施例11Example 11
一种碳纤维导热相变复合材料,与实施例5的区别在于:相变材料为石蜡与硅蜡的混合物,二者的质量比为1:1。其余均与实施例5保持一致。A carbon fiber thermally conductive phase change composite material is different from Example 5 in that the phase change material is a mixture of paraffin wax and silicone wax, and the mass ratio of the two is 1:1. The rest are consistent with Example 5.
实施例12Example 12
一种碳纤维导热相变复合材料,与实施例5的区别在于:导热层的厚度为500μm,导热相变层的厚度为200μm,其余均与实施例5保持一致。The difference between a carbon fiber thermally conductive phase change composite material and Example 5 is that the thickness of the thermally conductive layer is 500 μm, and the thickness of the thermally conductive phase change layer is 200 μm. The rest are consistent with Example 5.
实施例13Example 13
一种碳纤维导热相变复合材料,与实施例5的区别在于:导热层的厚度为250μm,导热相变层的厚度为100μm,其余均与实施例5保持一致。The difference between a carbon fiber thermally conductive phase change composite material and Example 5 is that the thickness of the thermally conductive layer is 250 μm, and the thickness of the thermally conductive phase change layer is 100 μm. The rest are consistent with Example 5.
实施例14Example 14
一种导热相变复合材料,与实施例5的区别在于,通过以下方法制得:A thermally conductive phase change composite material, which is different from Example 5 in that it is prepared by the following method:
S1.将碳纤维、导热粉体、硅油、偶联剂、固化剂以及抑制剂加入均质 机中混合均匀,然后加入催化剂继续混合均匀,得到碳纤维混合基料;S1. Add carbon fiber, thermally conductive powder, silicone oil, coupling agent, curing agent and inhibitor and homogenize Mix evenly in the machine, then add the catalyst and continue mixing evenly to obtain the carbon fiber mixed base material;
S2.将碳纤维混合基料加入到自动点胶机的储胶桶,将储胶桶和碳纤维混合基料一起放入真空箱中进行抽真空处理,抽真空结束后,将储胶桶安装到自动点胶机上,将混合基料通过自动点胶机挤出并排列在固定模具中,然后将固定模具和点胶机挤出的碳纤维混合基料一同放入烤箱中在120℃下进行固化,固化完成后制得导热硅胶胚体;S2. Add the carbon fiber mixed base material to the glue storage barrel of the automatic dispensing machine. Put the glue storage barrel and the carbon fiber mixed base material into the vacuum box for vacuuming. After the vacuuming is completed, install the glue storage barrel into the automatic dispensing machine. On the dispensing machine, the mixed base material is extruded through the automatic dispensing machine and arranged in the fixed mold, and then the fixed mold and the carbon fiber mixed base material extruded by the dispensing machine are put into the oven for curing at 120°C. After completion, the thermally conductive silicone embryo body is prepared;
S3.将导热硅胶胚体通过线切割设备切割成0.1㎜的厚度,切割方向垂直于导热硅胶的挤出方向;S3. Cut the thermally conductive silicone body into a thickness of 0.1mm through wire cutting equipment, and the cutting direction is perpendicular to the extrusion direction of the thermally conductive silicone;
S4.将铝粉、氧化锌、偶联剂、相变材料和抗氧化剂一同加入密炼机中,在100℃下密炼60min混合均匀,得到相变复合材料,将相变复合材料投入压延机,在120℃下以100㎜/min的速度压延制得50μm厚度的导热相变层;S4. Add aluminum powder, zinc oxide, coupling agent, phase change materials and antioxidants into the internal mixer, mix them evenly at 100°C for 60 minutes to obtain the phase change composite material, and put the phase change composite material into the calender. , a thermally conductive phase change layer with a thickness of 50 μm was produced by rolling at 120°C at a speed of 100㎜/min;
S5.使用硅胶处理剂对导热层表面进行处理,然后将导热层和导热相变层通过热压复合形成三明治结构,制得碳纤维导热相变复合材料。S5. Use a silica gel treatment agent to treat the surface of the thermally conductive layer, and then combine the thermally conductive layer and the thermally conductive phase change layer through hot pressing to form a sandwich structure to prepare a carbon fiber thermally conductive phase change composite material.
其余均与实施例5保持一致。The rest are consistent with Example 5.
对比例Comparative ratio
对比例1Comparative example 1
提供一种碳纤维导热材料,与实施例1的区别在于:不设置导热相变层,其余均与实施例1保持一致。A carbon fiber thermally conductive material is provided. The difference from Embodiment 1 is that the thermally conductive phase change layer is not provided, and the rest are consistent with Embodiment 1.
对比例2Comparative example 2
提供一种碳纤维导热材料,与实施例1的区别在于:在制备导热层时,将碳纤维混合基料通过压延成型的方式压延制得指定厚度的导热层,其余 均与实施例1保持一致。A carbon fiber thermally conductive material is provided. The difference from Example 1 is that when preparing the thermally conductive layer, the carbon fiber mixed base material is rolled by calendering to obtain a thermally conductive layer with a specified thickness. All are consistent with Example 1.
对比例3Comparative example 3
提供一种碳纤维导热材料,与实施例1的区别在于:相变层中不添加导热纤维,其余均与实施例1保持一致。A carbon fiber thermally conductive material is provided. The difference from Embodiment 1 is that no thermally conductive fiber is added to the phase change layer, and the rest is consistent with Embodiment 1.
对比例4Comparative example 4
提供一种碳纤维导热材料,与实施例1的区别在于:相变层中不添加导热粉体,其余均与实施例1保持一致。A carbon fiber thermally conductive material is provided. The difference from Example 1 is that no thermally conductive powder is added to the phase change layer, and the rest are consistent with Example 1.
性能检测试验Performance testing test
对实施例1-14及对比例1-4中制得的样品进行性能检测,检测标准如下:Perform performance testing on the samples prepared in Examples 1-14 and Comparative Examples 1-4. The testing standards are as follows:
导热性能:依据ASTM-D 5470标准测试样品的热阻;Thermal conductivity: test the thermal resistance of the sample according to ASTM-D 5470 standard;
相变温度:依据ASTM-D3418标准测试样品的相变温度;Phase change temperature: The phase change temperature of the sample tested according to ASTM-D3418 standard;
力学性能:依据ASTM-D 412标准测试样品的拉伸强度;Mechanical properties: Test the tensile strength of the sample according to ASTM-D 412 standard;
阻燃性:依据UL-94标准测试样品的阻燃性能。Flame retardancy: The flame retardant properties of the samples were tested according to the UL-94 standard.
性能检测结果见下表3。The performance test results are shown in Table 3 below.
表3:实施例1-14及对比例1-4性能检测结果

Table 3: Performance test results of Examples 1-14 and Comparative Examples 1-4

通过表3中的数据可以看出,本申请技术方案提供的一种碳纤维导热相变复合材料,通过在导热层的两侧设置导热相变层,可以有效降低产品的使用热阻,提供更优的热传导效率,并且具有良好的机械性能。通过调整导热层和导热相变层的原材料配比,可以使得碳纤维导热相变复合材料的整体性能进一步提升。It can be seen from the data in Table 3 that the carbon fiber thermally conductive phase change composite material provided by the technical solution of this application can effectively reduce the thermal resistance of the product by arranging thermally conductive phase change layers on both sides of the thermally conductive layer and provide better heat conduction efficiency and good mechanical properties. By adjusting the raw material ratio of the thermal conductive layer and the thermal conductive phase change layer, the overall performance of the carbon fiber thermal conductive phase change composite material can be further improved.
通过表3的数据可以看出,相较于直接将碳纤维混合基料压延成型制备导热层,本申请技方案提供的制备方法制得的导热层材料具有更优的热传导效果,可以更加充分地利用碳纤维的各向异性导热特性。并且,该方法中碳纤维的定向排列方法简单有效,并且成本极低,具有很高的生产效率。It can be seen from the data in Table 3 that compared to directly calendering the carbon fiber mixed base material to prepare the thermal conductive layer, the thermal conductive layer material prepared by the preparation method provided by the technical solution of this application has better thermal conductivity effect and can be more fully utilized. Anisotropic thermal conductivity properties of carbon fiber. Moreover, the directional arrangement method of carbon fibers in this method is simple and effective, has extremely low cost, and has high production efficiency.
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故: 凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。 The above are all preferred embodiments of the present application and do not limit the scope of protection of the present application. Therefore: All equivalent changes based on the structure, shape, and principle of this application shall be covered by the protection scope of this application.

Claims (8)

  1. 一种碳纤维导热相变复合材料,其特征在于:包括导热层和设置于导热层两侧的导热相变层;A carbon fiber thermally conductive phase change composite material, characterized by: including a thermally conductive layer and thermally conductive phase change layers arranged on both sides of the thermally conductive layer;
    所述导热层包括以下重量份的原材料:碳纤维100~700份,导热粉体150~1700份,硅油50~120份,偶联剂0.3~2份,固化剂1~4份,抑制剂0.1~1份,催化剂1~4份;The thermal conductive layer includes the following raw materials by weight: 100 to 700 parts of carbon fiber, 150 to 1700 parts of thermally conductive powder, 50 to 120 parts of silicone oil, 0.3 to 2 parts of coupling agent, 1 to 4 parts of curing agent, and 0.1 to 0.1 part of inhibitor. 1 part, 1 to 4 parts of catalyst;
    所述导热相变层包括以下重量份的原材料:铝粉170~190份,氧化锌2~20份,偶联剂1~8份,相变材料2~10份,抗氧化剂2~5份;The thermally conductive phase change layer includes the following raw materials by weight: 170 to 190 parts of aluminum powder, 2 to 20 parts of zinc oxide, 1 to 8 parts of coupling agent, 2 to 10 parts of phase change material, and 2 to 5 parts of antioxidants;
    所述导热相变层位于导热层上与导热纤维轴向垂直的两侧。The thermally conductive phase change layer is located on both sides of the thermally conductive layer perpendicular to the axial direction of the thermally conductive fiber.
  2. 根据权利要求1所述的碳纤维导热相变复合材料,其特征在于:碳纤维的直径为5~20μm,长度为50~300μm。The carbon fiber thermally conductive phase change composite material according to claim 1, characterized in that the diameter of the carbon fiber is 5-20 μm and the length is 50-300 μm.
  3. 根据权利要求1所述的碳纤维导热相变复合材料,其特征在于:所述导热粉体为氧化铝、氧化锌、氧化镁、氮化铝、石墨片、石墨烯、铝粉、铜粉和银包铝粉中的至少一种;所述导热粉体的平均粒径为1~15μm。The carbon fiber thermally conductive phase change composite material according to claim 1, characterized in that: the thermally conductive powder is aluminum oxide, zinc oxide, magnesium oxide, aluminum nitride, graphite sheets, graphene, aluminum powder, copper powder and silver At least one type of aluminum powder is included; the average particle size of the thermally conductive powder is 1 to 15 μm.
  4. 根据权利要求1所述的碳纤维导热相变复合材料,其特征在于:所述相变材料为石蜡、微品蜡、硅蜡、聚丁二烯、聚异戊二烯和端羟基聚异戊二烯中的至少一种。The carbon fiber thermally conductive phase change composite material according to claim 1, characterized in that: the phase change material is paraffin wax, micro wax, silicone wax, polybutadiene, polyisoprene and hydroxyl-terminated polyisoprene. At least one kind of alkenes.
  5. 根据权利要求1所述的碳纤维导热相变复合材料,其特征在于:所述导热层1的厚度为100~500μm,所述导热相变层2的厚度为50~200μm。The carbon fiber thermally conductive phase change composite material according to claim 1, characterized in that: the thickness of the thermally conductive layer 1 is 100-500 μm, and the thickness of the thermally conductive phase-change layer 2 is 50-200μm.
  6. 权利要求1~5任一项所述的碳纤维导热相变复合材料的制备方法,其特征在于,包括以下步骤:The preparation method of carbon fiber thermally conductive phase change composite material according to any one of claims 1 to 5, characterized in that it includes the following steps:
    制备碳纤维混合基料:将碳纤维、导热粉体、硅油、偶联剂、固化剂和抑制剂混合均匀,然后加入催化剂继续混匀,得到碳纤维混合基料; Prepare the carbon fiber mixed base material: Mix the carbon fiber, thermally conductive powder, silicone oil, coupling agent, curing agent and inhibitor evenly, then add the catalyst and continue mixing to obtain the carbon fiber mixed base material;
    制备碳纤维导热胚体:将碳纤维混合基料进行抽真空处理,抽真空处理后将碳纤维混合基料通过自动点胶机挤出并排列在模具中,固化后制得导热硅胶胚体;Preparing the carbon fiber thermally conductive embryonic body: vacuuming the carbon fiber mixed base material. After the vacuuming process, the carbon fiber mixed base material is extruded through an automatic dispensing machine and arranged in the mold. After solidification, the thermally conductive silicone embryonic body is obtained;
    制备导热层:将导热硅胶胚体切割成指定的厚度得到导热层,切割方向垂直于导热硅胶胚体的挤出方向;Preparing the thermally conductive layer: Cut the thermally conductive silicone embryo into a specified thickness to obtain the thermally conductive layer. The cutting direction is perpendicular to the extrusion direction of the thermally conductive silicone embryo;
    制备导热相变层:将铝粉,氧化锌,偶联剂,相变材料和抗氧化剂混合均匀得到相变材料,将相变材料压延至指定的厚度,得到相变层;Preparing the thermally conductive phase change layer: Mix aluminum powder, zinc oxide, coupling agent, phase change material and antioxidant evenly to obtain a phase change material, and roll the phase change material to a specified thickness to obtain a phase change layer;
    制备碳纤维导热相变复合材料:使用硅胶处理剂对导热层表面进行处理,然后将导热层与导热相变层热压复合,制得碳纤维导热相变复合材料。Preparation of carbon fiber thermally conductive phase change composite materials: Use a silica gel treatment agent to treat the surface of the thermally conductive layer, and then hot-press composite the thermally conductive layer and the thermally conductive phase change layer to prepare a carbon fiber thermally conductive phase change composite material.
  7. 根据权利要求6所述的碳纤维导热相变复合材料的制备方法,其特征在于:制备相变材料步骤中,原材料在密炼机中进行混合均匀,密炼温度为100~130℃,密炼时间为0.5~1h;压延温度为80~120℃,压延速度为50~100mm/min。The method for preparing carbon fiber thermally conductive phase change composite materials according to claim 6, characterized in that: in the step of preparing phase change materials, the raw materials are mixed evenly in an internal mixer, the internal mixing temperature is 100-130°C, and the internal mixing time The rolling temperature is 0.5~1h; the rolling temperature is 80~120℃, and the rolling speed is 50~100mm/min.
  8. 根据权利要求6所述的碳纤维导热相变复合材料的制备方法,其特征在于:制备碳纤维导热相变复合材料步骤中,热压温度为90~110℃,热压时间为3~5min。 The method for preparing carbon fiber thermally conductive phase change composite materials according to claim 6, characterized in that: in the step of preparing carbon fiber thermally conductive phase change composite materials, the hot pressing temperature is 90-110°C, and the hot-pressing time is 3-5 minutes.
PCT/CN2023/105227 2022-07-07 2023-06-30 Carbon fiber heat-conducting phase-change composite material and preparation method therefor WO2024008020A1 (en)

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