WO2024007935A1 - Electric vehicle thermal management system - Google Patents

Electric vehicle thermal management system Download PDF

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Publication number
WO2024007935A1
WO2024007935A1 PCT/CN2023/103647 CN2023103647W WO2024007935A1 WO 2024007935 A1 WO2024007935 A1 WO 2024007935A1 CN 2023103647 W CN2023103647 W CN 2023103647W WO 2024007935 A1 WO2024007935 A1 WO 2024007935A1
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WO
WIPO (PCT)
Prior art keywords
valve port
circuit
valve
interface
branch
Prior art date
Application number
PCT/CN2023/103647
Other languages
French (fr)
Chinese (zh)
Inventor
刘超鹏
李帮俊
陈君
Original Assignee
华为技术有限公司
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Publication of WO2024007935A1 publication Critical patent/WO2024007935A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/00007Combined heating, ventilating, or cooling devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/00357Air-conditioning arrangements specially adapted for particular vehicles
    • B60H1/00385Air-conditioning arrangements specially adapted for particular vehicles for vehicles having an electrical drive, e.g. hybrid or fuel cell
    • B60H1/00392Air-conditioning arrangements specially adapted for particular vehicles for vehicles having an electrical drive, e.g. hybrid or fuel cell for electric vehicles having only electric drive means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/32Cooling devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/32Cooling devices
    • B60H1/3204Cooling devices using compression
    • B60H1/3228Cooling devices using compression characterised by refrigerant circuit configurations

Definitions

  • the present application relates to the technical field of electric vehicles, and in particular to an electric vehicle thermal management system.
  • the winter thermal management solution for the passenger compartment of the thermal management system of electric vehicles uses relatively simple positive temperature coefficient thermistor (Positive Temperature Coefficient, PTC) heating such as water heater heating or wind heater heating.
  • PTC Positive Temperature Coefficient
  • the energy efficiency value is lower than 1.
  • the thermal management solution using PTC heating method will significantly reduce the cruising range of electric vehicles in winter. Therefore, the heating energy efficiency value is much higher than that of PTC heating method heat pumps. Air conditioning and heating technology has become one of the best solutions at this stage.
  • Heat pump air conditioning and heating technology uses the vapor compression refrigeration cycle to perform work through compressor compression, releasing the heat of high-temperature and high-pressure refrigerant to the member cabin, and then throttling and expanding through the expansion valve, absorbing heat from the outdoor low-temperature environment, and then returning to compression Compressed by a compressor, the heat in the outdoor low-temperature ambient air can be increased by the compression action of the compressor and then released to places where heat is needed, such as the passenger compartment or battery pack, thereby achieving energy conservation and improving the cruising range of electric vehicles.
  • the cooling or heating needs of the passenger compartment are different.
  • the heat pump system in the prior art sets multiple reversing valves to change the flow direction of the refrigerant after passing through the compressor, so that the condenser and evaporator in the system can
  • the cooling or heating of the passenger compartment is achieved by interchangeable functions of the condenser. Therefore, it is difficult to optimize the fins of the condenser and evaporator in the system, which greatly restricts the heat exchange performance of the condenser and evaporator.
  • Convection The heat exchange efficiency is low, and the introduction of a heat pump system will make the vehicle thermal management system architecture more complex.
  • the pipeline layout and avoidance work of the refrigerant loop and cooling water loop will become very complicated. Platform commonality is not high and components are reused. The rate is low, and the structure will be significantly adjusted and changed according to different needs.
  • This application provides an electric vehicle thermal management system to solve the above-mentioned problems in the prior art of electric vehicle thermal management systems, such as difficulty in optimizing the condensation device and evaporation device fins, low heat exchange efficiency, and complex thermal management system architecture.
  • This application provides an electric vehicle thermal management system, including a compressor, a condensing device, a reversing throttling device, an evaporation device and an air duct.
  • the compressor, the condensing device, the reversing throttling device and the The evaporation devices are connected in sequence to form a refrigerant circuit.
  • the wind in the air duct can absorb the heat of the condensation device in the refrigerant circuit to achieve heating of the passenger compartment.
  • the wind in the air duct can transfer heat to the
  • the evaporation device in the refrigerant circuit is used to cool the passenger compartment, wherein the outlet of the compressor is connected to the condensation device, and the reversing throttling device is provided between the condensation device and the evaporation device. between.
  • the passenger compartment can be cooled or heated by adjusting the air duct.
  • the cabin is refrigerated in summer or heated in winter, and the outlet of the compressor is connected to the condensing device.
  • the reversing throttling device is installed between the condensing device and the evaporation device, so that the functions of the refrigeration device and the evaporation device are fixed, that is, the condensing device only does condensation.
  • the evaporation device only performs the evaporation function, allowing R&D personnel to perform targeted structural optimization of the fins of the condensation device and/or evaporation device, such as optimizing the angle, height, spacing and other parameters of the fins to facilitate condensation.
  • the device's heat dissipation and/or evaporation device have better heat absorption effects, improve the heat exchange performance of the condensation device and/or evaporation device, improve the convection heat exchange efficiency between the condensation device and/or evaporation device and the surrounding environment, increase the energy efficiency ratio, and reduce
  • the energy consumption of electric vehicles is reduced, and the functions of the condensation device and/or evaporation device are fixed and the reuse rate is high. It can reduce the structural complexity of the thermal management system of electric vehicles and improve platform commonality.
  • the electric vehicle thermal management system further includes a cooling water circuit
  • the condensing device includes a first condenser and a second condenser
  • the first condenser includes a first refrigerant flow path and a third A cooling water flow path
  • the first refrigerant flow path is connected to the refrigerant circuit
  • the first cooling water flow path is connected to the cooling water circuit
  • the first refrigerant flow path and the second cooling water flow path are connected to the cooling water circuit.
  • the condenser can condense the refrigerant medium in the refrigerant circuit
  • the first cooling water channel can exchange heat between the refrigerant circuit and the cooling water circuit, so that the cooling liquid in the cooling water circuit can be The temperature rises.
  • the first condenser and the second condenser can condense the refrigerant medium in the refrigerant circuit and release a large amount of heat to meet the requirements for heating the passenger compartment and heating the coolant in the cooling water circuit.
  • the first refrigerator can exchange heat between the refrigerant circuit and the cooling water circuit, thereby improving the energy utilization of the electric vehicle thermal management system, thereby significantly reducing the heating energy consumption of the electric vehicle thermal management system in winter and improving Winter range of electric vehicles.
  • first condenser and the second condenser are connected in series, or the first condenser and the second condenser are connected in parallel, or the first condenser is connected with the second condenser.
  • the second condenser is connected in series, and both ends of the first condenser are connected to the bypass valve.
  • the flow dead zone of the refrigerant medium in the refrigerant circuit caused by the switching of the working conditions of the electric vehicle thermal management system can be avoided, thereby avoiding the refrigerant medium flowing in the refrigerant circuit.
  • Condensation in the first condenser or the second condenser causes the refrigerant medium circulating in the refrigerant circuit to decrease, causing the heating or cooling effect of the electric vehicle thermal management system to decrease or fail, thereby improving the operating reliability of the electric vehicle thermal management system.
  • the heating of the passenger compartment and the cooling liquid in the cooling water circuit can be heated at the same time, or the cooling liquid in the cooling water circuit can be heated separately, or the cooling liquid in the cooling water circuit can be heated separately.
  • Heating the passenger compartment allows the electric vehicle thermal management system to have more working modes. Applicable working modes can be selected according to specific needs to further reduce the heating energy consumption of electric vehicles in winter.
  • the first condenser and the second condenser are connected in series, and both ends of the first condenser are connected to the bypass valve. When the bypass valve is closed, the heating of the passenger compartment and the heating of the coolant in the cooling water circuit can be performed simultaneously.
  • the passenger compartment When the bypass valve is turned on, the passenger compartment can be heated separately, and the applicable operating mode can be selected according to specific needs, and the pressure loss of the refrigerant medium before entering the second condenser can be reduced, thereby reducing the use of the compressor. power, thereby further reducing the energy consumption of electric vehicles.
  • the evaporation device includes a first evaporator and a second evaporator, the first evaporator includes a second refrigerant flow path and a second cooling water flow path, and the second refrigerant flow path is connected to The refrigerant circuit is connected, the second cooling water flow path is connected with the cooling water circuit, the second refrigerant flow path and the second evaporator can evaporate the refrigerant medium in the refrigerant circuit, and the second cooling water flow path is connected with the cooling water circuit.
  • the cooling water passage enables heat exchange between the refrigerant circuit and the cooling water circuit, so that the temperature of the cooling liquid in the cooling water circuit is lowered.
  • the first evaporator and the second evaporator can evaporate the refrigerant medium in the refrigerant circuit and absorb the heat of the surrounding environment to meet the requirements for cooling the passenger compartment and cooling the coolant in the cooling water circuit, and
  • the first evaporator can exchange heat between the refrigerant circuit and the cooling water circuit, thereby improving the energy utilization of the electric vehicle thermal management system, thereby greatly improving the cooling efficiency of the electric vehicle thermal management system in summer.
  • the electric vehicle thermal management system further includes a damper and an air volume distribution mechanism.
  • the damper includes a first damper and a second damper, and the second condenser and the second evaporator are located at the As for the air duct, the second condenser can heat the wind in the air duct, and the second evaporator can cool the wind in the air duct.
  • the air volume distribution mechanism can send the wind into the air duct and enter the passenger cabin through the second condenser to realize heating of the passenger cabin.
  • the first damper is closed and the second damper is opened, the The air volume distribution mechanism can send the wind into the air duct and enter the passenger cabin through the second evaporator to achieve cooling of the passenger cabin.
  • the damper installed in the air duct can change the flow direction of the wind in the air duct, so that the wind in the air duct can be heated or cooled according to the demand to meet the needs of winter heating and summer cooling of the passenger cabin.
  • the layout is simple and will not There is more interference with the cooling water circuit, which is beneficial to the layout of the cooling water circuit and reduces the structural complexity of the electric vehicle thermal management system.
  • the air volume distribution mechanism can adjust the amount and wind speed entering the crew cabin to meet the needs of the members in the crew cabin and improve the crew experience.
  • the refrigerant circuit includes a first branch, a second branch, a third branch and a fourth branch
  • the reversing throttling device has a first interface, a second interface, a third Three interfaces and a fourth interface
  • the electric vehicle thermal management system also includes a first front-end heat exchanger, the first front-end heat exchanger can exchange heat with the atmospheric environment, the compressor and the condensation device are arranged in The first branch, the evaporation device is provided in the second branch, the first front-end heat exchanger is provided in the fourth branch, one end of the first branch is connected to the first interface connection, and the other end is connected to the second branch and the third branch, and the third One end of the two branches away from the first branch is connected to the second interface, one end of the third branch away from the first branch is connected to the third interface, and the end of the fourth branch is connected to the third interface.
  • the reversing throttling device can control the first interface, the second interface, and the third interface.
  • the connection between the third interface and the fourth interface is used to switch the connection state between the first branch, the second branch, the third branch or the fourth branch.
  • the first front-end heat exchanger is used to exchange heat between the refrigerant medium in the first front-end heat exchanger and the external environment, thereby improving the heat dissipation effect of the refrigerant circuit, reducing the energy consumption of the electric vehicle thermal management system, and ensuring that the refrigerant circuit can Work at a reasonable operating temperature to ensure the safe and reliable operation of the refrigerant circuit.
  • the refrigerant circuit is equipped with multiple branches, and the reversing throttling device is used to switch on and off between the branches so that the refrigerant circuit Multiple conduction modes can be formed, so that the electric vehicle thermal management system can be adjusted according to the environment and the actual operating conditions of the vehicle, and operate in an appropriate conduction mode, making the control more flexible and reducing the loss of energy consumption. , improving the energy optimization utilization of electric vehicle thermal management systems.
  • the electric vehicle thermal management system further includes a first electronic expansion valve and a second electronic expansion valve.
  • the first electronic expansion valve is used to control the second branch and the first
  • the second electronic expansion valve is used to control the connection between the evaporator and the first branch
  • the second electronic expansion valve is used to control the connection between the fourth branch and the second branch.
  • the setting of the first electronic expansion valve and the second electronic expansion valve can increase the conduction mode of the refrigerant circuit and increase the working modes of the electric vehicle thermal management system, thereby making the control more flexible and reducing the pressure loss in the refrigerant circuit.
  • the first electronic expansion valve and the second electronic expansion valve have the function of throttling and reducing pressure, so that the pressure of the refrigerant after passing through the first electronic expansion valve or the second electronic expansion valve is reduced, making it easier to evaporate, and the first electronic expansion valve And the second electronic expansion valve also has the function of controlling the flow of the refrigerant medium to prevent insufficient refrigeration, abnormal overheating of the compressor, damage to the compressor by liquid shock, etc.
  • the flow rate of the refrigerant medium is too large, it is easy to cause the liquid refrigerant medium to Entering the compressor will cause liquid shock, causing damage to the compressor, or causing abnormal overheating of the compressor. If the refrigerant medium flow rate is too small, it will cause the refrigerant medium to evaporate in advance, resulting in insufficient refrigeration.
  • the refrigerant circuit includes a first conduction mode, and in the first conduction mode, the reversing throttling device controls the first interface to communicate with the second interface, and The third interface is connected to the fourth interface, so that the first branch, the second branch, the fourth branch and the third branch are cyclically connected in sequence, wherein the first electronic expansion valve is in In the closed state, the second electronic expansion valve is in the throttling state.
  • the first condenser in the first conduction mode, can transfer the heat in the refrigerant circuit to the cooling water circuit, thereby enabling the cooling water circuit to be heated, and the second condenser can transfer heat to the air duct.
  • the wind forms hot air, which can heat the passenger compartment, and the refrigerant medium can dissipate heat to the external cold air environment through the first front-end heat exchanger, so that the refrigerant circuit can work at a reasonable operating temperature
  • the second evaporator in the one-conduction mode, is conductive and the first evaporator is not conductive, which not only reduces the components in the circulation loop, reduces the pressure loss in the loop, reduces the work of the compressor, reduces energy consumption, but also It meets the heating cycle requirements of the refrigerant circuit and is suitable for working conditions when the ambient temperature is low and components such as the passenger compartment or the battery pack in the cooling water circuit have heating requirements.
  • the refrigerant circuit further includes a second conduction mode.
  • the reversing throttling device controls the first interface to communicate with the second interface, So that the first branch and the second branch are in cyclic communication, wherein the first electronic expansion valve is in a throttling state and the second electronic expansion valve is in a closed state.
  • the first condenser in the second conduction mode, can transfer the heat of the refrigerant circuit to the cooling water circuit, thereby enabling the cooling water circuit to be heated, and the second condenser can transfer heat to the air duct.
  • the wind generates hot air in the air duct, thereby heating the passenger compartment, and the first evaporator is turned on, and the heat of the battery pack or powertrain and other components absorbed by the cooling water circuit during the circulation process can be absorbed by the refrigerant circuit.
  • the refrigerant circuit further includes a third conduction mode, and in the third conduction mode, the reversing throttling device controls the first interface to communicate with the fourth interface, And the second interface is connected with the third interface so that the first branch, the second branch, the third branch and the fourth branch are in cyclic communication, wherein, the The first electronic expansion Both the expansion valve and the second electronic expansion valve are in a throttling state.
  • the first evaporator in the third conduction mode, can transfer the heat in the cooling water circuit to the refrigerant circuit, thereby cooling the cooling water circuit, and the second evaporator can absorb the heat of the wind in the air duct.
  • Cold air is generated in the air duct to cool the passenger compartment, and the first evaporator is turned on.
  • the refrigerant medium before the refrigerant medium enters the first evaporator or the second evaporator, it first passes through the first front-end heat exchanger and communicates with the external environment.
  • the second evaporator can absorb more heat to meet the refrigeration needs of components such as the battery pack in the cooling water circuit or the passenger compartment. It is suitable for use when the ambient temperature is high and the components such as the battery pack or battery pack in the cooling water circuit have refrigeration needs. working conditions.
  • the refrigerant circuit further includes a fourth conduction mode.
  • the reversing throttling device controls the first interface to communicate with the fourth interface, And the second interface is connected with the third interface, so that the first branch, the fourth branch, the second branch and the third branch are connected in sequence, wherein, the The first electronic expansion valve is in a closed state, and the second electronic expansion valve is in a throttling state.
  • the second evaporator in the fourth conduction mode, can absorb the heat of the wind in the air duct to generate cold air in the air duct, thereby achieving cooling of the passenger compartment. Before the refrigerant medium enters the second evaporator, it first passes through the third evaporator.
  • a front-end heat exchanger performs low-temperature heat exchange with the external environment to further reduce the temperature of the refrigerant medium, so that when the refrigerant medium is evaporated in the second evaporator, the second evaporator absorbs more heat in the air duct to satisfy the occupants
  • the refrigeration demand in the cabin, and the first evaporator is not conductive, reduces the components in the circulation loop, reduces the pressure loss in the loop, reduces the work of the compressor, and reduces energy consumption.
  • all refrigerant media enters the second
  • the evaporator makes the evaporation and heat absorption effect of the second evaporator better, and is suitable for working conditions where the ambient temperature is high and the passenger compartment needs separate cooling.
  • the refrigerant circuit further includes a fifth conduction mode.
  • the reversing throttling device controls the first interface to communicate with the fourth interface, So that the first branch, the fourth branch, and the second branch are connected cyclically in sequence, wherein both the first electronic expansion valve and the second electronic expansion valve are in a throttling state.
  • the first evaporator in the fifth conduction mode, can transfer the heat of the cooling water circuit in the second cooling water flow path to the refrigerant flow path in the second refrigerant flow path, thereby achieving control of the cooling water circuit. Cooling, and before the refrigerant medium enters the first evaporator, it first conducts low-temperature heat exchange with the external environment through the first front-end heat exchanger, so that the temperature of the refrigerant medium is further reduced, so that the second refrigerant flow path of the first evaporator can be cooled from More heat is absorbed in the water circuit, making the temperature of the cooling water circuit lower to meet the cooling needs of the battery pack and other components in the cooling water circuit.
  • the second evaporator is non-conducting, reducing the number of components in the circulation circuit and reducing the The pressure loss in the circuit is reduced, the work of the compressor is reduced, and the energy consumption is reduced.
  • all the refrigerant medium enters the first evaporator, so that the evaporation heat absorption effect of the second refrigerant flow path of the first evaporator is also better, and it is suitable for Due to the high ambient temperature, the battery pack and other components in the cooling water circuit require separate cooling.
  • the reversing throttle device includes a first throttle valve, a second throttle valve, a third throttle valve and a fourth throttle valve, and the first throttle valve is disposed on the between the first interface and the second interface, the second throttle valve is disposed between the second interface and the third interface, the third throttle valve is disposed at the third interface and the fourth interface, the fourth throttle valve is disposed between the fourth interface and the third interface.
  • control structure is simple, low cost, reliable in function, easy to control the switching of each branch, and the reversing throttling device has the effect of throttling and pressure reduction, which can ensure the work of the refrigerant circuit in each conduction mode Reliable operation of the cycle.
  • the electric vehicle thermal management system also includes an eight-way valve, a second front-end heat exchanger, a powertrain, a battery pack, a first water pump and a second water pump, and the eight-way valve is provided with The first valve port, the second valve port, the third valve port, the fourth valve port, the fifth valve port, the sixth valve port, the seventh valve port and the eighth valve port, the cooling water circuit includes a first circuit, second loop, third loop and fourth loop, the first condenser is arranged in the first loop, one end of the first loop is connected to the third valve port, and the other end is connected to the fourth valve port is connected, the first evaporator is provided in the second loop, one end of the second loop is connected to the first valve port, and the other end is connected to the sixth valve port, the power assembly, The second front-end heat exchanger and the first water pump are provided in the third circuit, one end of the third circuit is connected to the fifth valve port, and the other end is connected to the eighth valve port, so The battery pack
  • the eighth-way valve can Controlling the first valve port, the second valve port, the third valve port, the fourth valve port, the fifth valve port, the sixth valve port, the seventh valve port and The eighth valve port is connected to cut Switch the on-off state between the first loop, the second loop, the third loop and the fourth loop.
  • the setting of the eight-way valve reduces the use of control valve components in the cooling water circuit, thereby reducing the structural complexity of the cooling water circuit and making it easier to control and switch between the first circuit, the second circuit, the third circuit and the third circuit.
  • the on-off status between the four circuits can meet the needs of different models without making major changes to the structure of the electric vehicle heat exchange system.
  • the platform has high commonality and saves investment costs. Controlling the eight-way valve to switch the on-off status between the first circuit, the second circuit, the third circuit and the fourth circuit can form multiple connection modes for the cooling water circuit, thereby allowing the electric vehicle thermal management system to be based on the location of the cooling water circuit.
  • the second front-end heat exchanger is used to exchange heat between the coolant in the second front-end heat exchanger and the external environment.
  • the second front-end heat exchanger The purpose of dissipating heat to the environment so that the excess heat in the cooling water circuit can be dissipated to the external environment.
  • the second front-end heat exchanger absorbs heat from the external environment to achieve The heat from the external environment is transferred to the cooling water circuit so that the heat in the cooling water circuit can be absorbed and utilized by the refrigerant circuit, which improves the energy optimization utilization of the electric vehicle thermal management system and reduces energy consumption.
  • the eight-way valve includes a valve core, and rotating the valve core can control the first valve port, the second valve port, the third valve port, and the fourth valve The connection between the valve port, the fifth valve port, the sixth valve port, the seventh valve port and the eighth valve port.
  • the valve core has a simple structure, convenient control, and reliable function. It facilitates the on-off control of the first loop, the second loop, the third loop, and the fourth loop by the eight-way valve. It is low cost and easy to implement. This further reduces the use of control valves and other components in the cooling water circuit, saving costs.
  • the electric vehicle thermal management system further includes a first control valve and a second control valve.
  • the first control valve is provided in the first circuit and is used to control the first condenser.
  • the second control valve is provided in the third circuit to control the connection between the second front-end heat exchanger and the cooling water circuit.
  • the first control valve and the second control valve further improve the control flexibility of the cooling water loop, and can select whether the first condenser and the second front-end heat exchanger need to be added to the cooling water loop according to specific actual working conditions. Working cycle, so that the energy of the cooling water circuit can be fully utilized, further saving the energy consumption of electric vehicles.
  • the eight-way valve includes a first communication mode.
  • the second valve port is connected to the third valve port, and the fourth valve port is connected to the
  • the seventh valve port is connected to the first circuit and the fourth circuit, the first valve port is connected to the eighth valve port, and the fifth valve port is connected to the sixth valve
  • the first evaporator, the first condenser and the second front-end heat exchanger are in a connected state.
  • the first connection mode is suitable for working conditions where the ambient temperature is low and the passenger compartment or battery pack needs to be heated. It can form a circulation loop between the second loop and the third loop to absorb heat from the external environment and the powertrain.
  • the residual temperature is used as the heat source of the refrigerant circuit.
  • the heat is finally transferred through the first condenser to the first loop and the fourth loop to form a circulation loop, thereby realizing the heating of the battery pack and the residual temperature of the powertrain. Recycling can significantly reduce heating energy consumption in winter and improve battery life in winter.
  • the eight-way valve further includes a second communication mode.
  • the first valve port is connected to the second valve port, and the sixth valve port is connected to
  • the seventh valve port is connected to the second circuit and the fourth circuit, and the fifth valve port is connected to the eighth valve port to make the third circuit cyclically connected, wherein , the first evaporator and the second front-end heat exchanger are in a conductive state.
  • the second connection mode is suitable for working conditions where the powertrain and battery pack temperatures are high and require heat dissipation. It can transfer the excess heat of the battery pack in the circulation loop formed by the second loop and the fourth loop to the refrigerant loop, reducing the The temperature of the coolant can be used to cool the battery pack, or the third circuit can form a cycle of its own and dissipate heat to the external environment through the second front-end heat exchanger to achieve heat dissipation of the powertrain.
  • the structure is simple and the thermal management system of electric vehicles Lower energy consumption.
  • the eight-way valve further includes a third communication mode.
  • the second valve port is connected to the third valve port, and the fourth valve port is connected to The fifth valve port is connected, and the seventh valve port is connected with the eighth valve port, so that the first loop, the third loop and the fourth loop are in cyclic communication, wherein the third loop A condenser and the second front-end heat exchanger are in a conductive state.
  • the third connection mode is suitable for working conditions where the battery pack needs to be heated. It can recycle the residual temperature of the powertrain in the circuit so that the temperature of the coolant can quickly rise, thereby increasing the heating speed of the battery pack. The battery pack can quickly enter normal working status and reduce heating energy consumption.
  • the eight-way valve further includes a fourth communication mode.
  • the first valve port is connected to the eighth valve port, and the fifth valve port is connected to
  • the sixth valve port is connected to make the second circuit cyclically communicate with the third circuit, and the second valve port is connected with the seventh valve port so that the fourth circuit is cyclically connected, wherein , the first evaporator and the second front-end heat exchanger are in a conductive state.
  • the fourth connection mode is suitable for working conditions where the battery pack has no cooling and heating requirements, but the battery temperature is uneven. It allows the heat from the high-temperature part of the battery pack to be transferred to the low-temperature part, saving energy consumption, or realizing the powertrain. The resulting waste heat is recycled and utilized, which greatly reduces heating energy consumption in winter and improves battery life in winter.
  • the eight-way valve further includes a fifth communication mode.
  • the first valve port is connected to the second valve port, and the sixth valve port is connected to
  • the seventh valve port is connected to the second circuit and the fourth circuit, the third valve port is connected to the eighth valve port, and the fourth valve port is connected to the fifth valve port.
  • the valve port is connected to cyclically communicate the first loop with the third loop, wherein the first evaporator, the first condenser and the second front-end heat exchanger are in a conductive state.
  • the fifth connection mode is suitable for working conditions where the ambient temperature is high, the battery pack needs heat dissipation, or the passenger compartment needs cooling. It can transfer the excess heat of the battery pack in the second loop and the fourth loop to form a circulation loop. to the refrigerant circuit to lower the temperature of the coolant to cool the battery pack.
  • the heat in the refrigerant circuit can be transferred through the first condenser to the circulation loop formed by the primary loop and the third loop, and the cooling water loop can be circulated through the first condenser.
  • the eight-way valve further includes a sixth communication mode.
  • the first valve port is connected to the fourth valve port, and the second valve port is connected to
  • the third valve port is connected to the sixth valve port, the fifth valve port is connected to the sixth valve port, and the seventh valve port is connected to the eighth valve port, so that the third circuit and the second valve port are connected.
  • the loop, the first loop and the fourth loop are connected cyclically in sequence, wherein the first condenser and the second evaporator are in a conductive state.
  • the sixth connection mode is suitable for working conditions where neither the powertrain nor the battery pack requires cooling or heat dissipation. It can transfer the residual temperature of the battery pack and powertrain to the cooling water circuit, and through the circulation of the refrigerant circuit, ultimately The heat is transferred to the refrigerant circuit through the first evaporator, and is absorbed and utilized by the refrigerant circuit, so that the refrigerant medium passing through the first evaporator can be further evaporated, so that the superheat of the refrigerant medium sucked in by the compressor can be increased to avoid the compressor Adsorbs liquid-laden refrigerant media to ensure reliable operation of the compressor and save energy consumption.
  • the eight-way valve further includes a seventh communication mode.
  • the first valve port is connected to the eighth valve port, and the second valve port is connected to The fifth valve port is connected, and the sixth valve port is connected with the seventh valve port, so that the second circuit, the third circuit and the fourth circuit are cyclically connected, wherein the third circuit An evaporator and the second front-end heat exchanger are in a conductive state.
  • the seventh connection mode is suitable for working conditions where neither the powertrain nor the battery pack needs cooling or heat dissipation.
  • the heat of the external environment and the residual temperature of the powertrain and battery pack are transferred to the cooling water circuit.
  • the refrigerant circuit, cycle, and finally the heat is transferred to the refrigerant circuit through the first evaporator, and is absorbed and utilized by the refrigerant circuit, further reducing energy consumption.
  • the eight-way valve further includes an eighth communication mode.
  • the first valve port is connected to the second valve port, and the third valve port is connected to
  • the sixth valve port is connected to the fifth valve port, the fourth valve port is connected to the fifth valve port, and the seventh valve port is connected to the eighth valve port, so that the third circuit and the first valve port are connected.
  • the loop, the second loop and the fourth loop are cyclically connected in sequence, wherein the first evaporator and the first condenser are in a conductive state.
  • the eighth connection mode is suitable for working conditions where neither the powertrain nor the battery pack requires cooling or heat dissipation. It can transfer the heat released by the first condenser and the residual temperature of the battery pack and powertrain to the cooling water circuit. , through the circulation of the refrigerant circuit, the heat is finally transferred to the refrigerant circuit through the first evaporator, so that the refrigerant medium passing through the first evaporator can be further evaporated, so that the superheat of the refrigerant medium sucked back by the compressor is increased, preventing The compressor adsorbs liquid-laden refrigerant media to ensure reliable operation of the compressor and save energy consumption.
  • Figure 1 is an architectural diagram of an electric vehicle thermal management system provided by this application in one embodiment
  • Figure 2 is an architectural diagram of the electric vehicle thermal management system provided by this application in another embodiment
  • FIG. 3 is an architectural diagram of the electric vehicle thermal management system provided by this application in another embodiment
  • Figure 4 is a schematic diagram of the working principle of the refrigerant circuit in Figure 1 in the first conduction mode
  • Figure 5 is a schematic diagram of the working principle of the refrigerant circuit in Figure 1 in the second conduction mode
  • Figure 6 is a schematic diagram of the working principle of the refrigerant circuit in Figure 1 in the third conduction mode
  • Figure 7 is a schematic diagram of the working principle of the refrigerant circuit in Figure 1 in the fourth conduction mode
  • Figure 8 is a schematic diagram of the working principle of the refrigerant circuit in Figure 1 in the fifth conduction mode
  • Figure 9 is a schematic diagram of the working principle of the cooling water circuit in Figure 1 in the first connection mode
  • Figure 10 is a schematic diagram of the working principle of the cooling water circuit in Figure 1 in the second connection mode
  • FIG 11 is a schematic diagram of the working principle of the cooling water circuit in Figure 1 in the third connection mode
  • Figure 12 is a schematic diagram of the working principle of the cooling water circuit in Figure 1 in the fourth connection mode
  • Figure 13 is a schematic diagram of the working principle of the cooling water circuit in Figure 1 in the fifth connection mode
  • Figure 14 is a schematic diagram of the working principle of the cooling water circuit in Figure 1 in the sixth connection mode
  • Figure 15 is a schematic diagram of the working principle of the cooling water circuit in Figure 1 in the seventh connection mode
  • Figure 16 is a schematic diagram of the working principle of the cooling water circuit in Figure 1 in the eighth connection mode.
  • This application provides an electric vehicle thermal management system, as shown in Figures 1 to 3, including a compressor 11, a condensation device 12, a reversing throttling device 13, an evaporation device 14 and an air duct (not shown in the figure),
  • the compressor 11, condensing device 12, reversing throttling device 13 and evaporation device 14 are connected in sequence to form a refrigerant circuit 1.
  • the wind in the air duct can absorb the heat of the condensing device 12 in the refrigerant circuit 1 to achieve heating of the passenger compartment.
  • the wind in the air duct can transfer heat to the evaporation device 14 in the refrigerant circuit 1 to achieve cooling of the passenger compartment.
  • the outlet of the compressor 11 is connected to the condensing device 12, and the reversing throttling device 13 is disposed between the condensing device 12 and the condensing device 12. between evaporation devices 14.
  • the condensing device 12 can release a large amount of heat, exchange heat with the air in the air duct (not shown in the figure), and heat the surrounding air. , so that the wind around the condensation device 12 in the air duct can absorb heat and the temperature rises to form hot air.
  • the temperature of the passenger compartment increases, thereby realizing the heating function of the passenger compartment; the low-temperature and low-pressure refrigerant medium is in During the evaporation process in the evaporation device 14, the evaporation device 14 can absorb the heat of the surrounding air, exchange heat with the air in the air duct, and absorb the heat of the surrounding air, so that the wind around the evaporation device 14 in the air duct can transfer the heat to Evaporation device 14 temperature
  • the cold air is lowered to form cold air. After the cold air is sent into the passenger compartment, the temperature of the passenger compartment is lowered, thereby realizing the cooling function of the passenger compartment.
  • the passenger compartment can be realized by adjusting the air duct. Cooling in summer or heating in winter, and the outlet of compressor 11 is connected to the condensing device 12, and the reversing throttling device 13 is arranged between the condensing device 12 and the evaporation device 14, so that the functions of the refrigeration device 12 and the evaporation device 14 are fixed, that is,
  • the condensing device 12 only performs the function of condensation, and the evaporation device 14 only performs the function of evaporation, so that researchers can perform targeted structural optimization of the fins of the condensation device 12 and/or the evaporation device 14, such as the angle, height, and spacing of the fins.
  • Parameters such as gaps are optimized to make the heat dissipation effect of the condensation device 12 and/or the heat absorption effect of the evaporation device 14 better, improve the heat exchange performance of the condensation device 12 and/or the evaporation device 14, and improve the condensation device 12 and/or the evaporation device.
  • the convection heat exchange efficiency with the surrounding environment and the energy efficiency ratio are improved, which reduces the energy consumption of electric vehicles.
  • the functions of the condensation device 12 and/or the evaporation device 14 are fixed and the reuse rate is high, which can reduce the structure of the thermal management system of electric vehicles.
  • the level of complexity improves platform commonality.
  • the refrigerant medium in the refrigerant circuit 1 in the electric vehicle thermal management system of the present application is carbon dioxide (CO 2 ).
  • CO 2 is non-toxic, non-flammable, safe, reliable, and environmentally friendly, and the physical and chemical properties of CO 2 are stable and the viscosity is Low, high density, small flow loss, good heat transfer effect, can further reduce component size and system weight.
  • CO2 is cheap and easy to obtain, which can reduce investment costs.
  • the refrigerant medium can also be other substances, such as propane, etc., which is not limited here.
  • the reversing throttling device 13 has the function of throttling and reducing pressure to ensure reliable operation of the working cycle of the refrigerant circuit 1 in each conduction mode.
  • the electric vehicle thermal management system also includes a cooling water circuit 2.
  • the condensing device 12 includes a first condenser 121 and a second condenser 122.
  • the first condenser 121 It includes a first refrigerant flow path 121a and a first cooling water flow path 121b.
  • the first refrigerant flow path 121a is connected to the refrigerant circuit 1
  • the first cooling water flow path 121b is connected to the cooling water circuit 2
  • the device 122 can condense the refrigerant medium in the refrigerant circuit 1, and the first cooling water channel 121b can exchange heat between the refrigerant circuit 1 and the cooling water circuit 2 to increase the temperature of the cooling liquid in the cooling water circuit 2.
  • the first condenser 121 has two flow paths, wherein the first refrigerant flow path 121a is connected to the refrigerant circuit 1, and the first cooling water flow path 121b is connected to the cooling water circuit 2, so that the first refrigerant flow path
  • the heat released when condensing the refrigerant medium 121a can be absorbed by the coolant flowing through the first cooling water channel 121b, forming a high-temperature coolant higher than the environment, so that the cooling water circuit 2 can heat other needs of the electric vehicle flowing through it.
  • the second condenser 122 can exchange heat with the air in the air duct, so that the heat released when the second condenser 122 condenses the refrigerant can be Heating the air around it. Therefore, the first condenser 121 and the second condenser 122 can condense the refrigerant medium in the refrigerant circuit 1 and release a large amount of heat to meet the requirements for heating the passenger compartment and heating the coolant in the cooling water circuit 2. demand, and the first refrigerator 121 can exchange heat between the refrigerant circuit 1 and the cooling water circuit 2, which improves the energy utilization of the electric vehicle thermal management system, thereby significantly reducing the heating cost of the electric vehicle thermal management system in winter. energy consumption and improve the winter range of electric vehicles.
  • the evaporation device 14 includes a first evaporator 141 and a second evaporator 142.
  • the first evaporator 141 includes a second refrigerant flow path 141a and a second cooling water flow. path 141b, the second refrigerant flow path 141a is connected to the refrigerant circuit 1, the second cooling water path 141b is connected to the cooling water circuit 2, the second refrigerant flow path 141a and the second evaporator 142 can process the refrigerant medium in the refrigerant circuit 1.
  • the second cooling water channel 141b can exchange heat between the refrigerant circuit 1 and the cooling water circuit 2, so that the temperature of the cooling liquid in the cooling water circuit 2 is lowered.
  • the first evaporator 141 has two flow paths, wherein the second refrigerant flow path 141a is connected to the refrigerant circuit 1, and the second cooling water flow path 141b is connected to the cooling water circuit 2, so that the second refrigerant flow path
  • the refrigerant medium 141a evaporates, it can exchange heat with the coolant in the second cooling water channel 141b, so that the second refrigerant channel 141a can absorb the heat of the second cooling water channel 141b, so that the coolant in the cooling water circuit 2
  • the temperature is reduced to form a coolant that is lower than the ambient temperature, thereby dissipating heat to other components in the electric vehicle that require heat dissipation and refrigeration through the cooling water circuit 2, such as the battery pack 24, powertrain 23, etc., to improve the performance of the electric vehicle.
  • the second evaporator 142 can exchange heat with the air in the air duct, so that the second evaporator 142 can absorb the heat of the air around it. Therefore, the first evaporator 141 and the second evaporator 142 can evaporate the refrigerant medium in the refrigerant circuit 1 so as to absorb the heat of the surrounding environment to meet the requirements for cooling the passenger compartment and cooling the coolant in the cooling water circuit 2 , and the first evaporator 141 can exchange heat between the refrigerant circuit 1 and the cooling water circuit 2, thereby improving the energy utilization of the electric vehicle thermal management system, thereby greatly improving the cooling efficiency of the electric vehicle thermal management system in summer.
  • the electric vehicle thermal management system also includes a damper and an air volume distribution mechanism (not shown in the figure).
  • the damper includes a first damper and a second damper (not shown in the figure). shown), the second condenser 122 and the second evaporator 142 are located in the air duct.
  • the second condenser 122 can heat the wind in the air duct, and the second evaporator 142 can cool the wind in the air duct.
  • the air volume distribution mechanism can send the wind into the air duct and enter the passenger cabin through the second condenser 122 to realize heating of the passenger cabin.
  • the air volume The distribution mechanism can send the wind into the air duct and enter the passenger compartment through the second evaporator 142 to achieve cooling of the passenger compartment.
  • the first damper when it is necessary to heat the passenger compartment in winter, as shown by the dotted arrows in Figures 4 and 5, the first damper is opened and the second damper is closed. At this time, the wind in the air duct passes through the second condenser 122.
  • the air volume distribution mechanism sends a sufficient amount of wind into the air duct, so that the wind can absorb the heat released by the second condenser 122 to form hot air. After the hot air is sent into the passenger compartment, the temperature of the passenger compartment increases, thereby achieving control of the passenger compartment.
  • Thermal function when the passenger compartment needs to be cooled in summer, as shown by the dotted arrows in Figures 6 and 7, the first damper is closed and the second damper is opened.
  • the wind in the air duct only passes through the second evaporator 142, and the air volume is distributed
  • the mechanism sends a sufficient amount of wind into the air duct, so that the heat of the wind can be absorbed by the second evaporator 142 to form cold air. After the cold air is sent into the passenger cabin, the temperature of the passenger cabin is reduced, thereby achieving cooling function for the passenger cabin.
  • the damper installed in the air duct can change the flow direction of the wind in the air duct, so that the wind in the air duct can be heated or cooled according to the demand to meet the needs of winter heating and summer cooling of the passenger compartment, and the layout is simple and will not interfere with the cooling water circuit 2 Produces more interference, which is conducive to the layout of the cooling water circuit 2, reducing the structural complexity of the electric vehicle thermal management system, and according to the needs of different models, there is no need to significantly change the architecture of the electric vehicle thermal management system, further improving the commonality of the platform , reducing development costs.
  • the air volume distribution mechanism can adjust the amount and speed of wind entering the crew cabin to meet the use needs of the members in the crew cabin and improve the crew experience.
  • the second condenser 122, the second evaporator 142, the air duct, the damper and the air volume distribution mechanism constitute the passenger cabin air conditioning box of the electric vehicle.
  • first condenser 121 and the second condenser 122 There can be multiple connection methods between the first condenser 121 and the second condenser 122. As shown in Figure 1, the first condenser 121 and the second condenser 122 are connected in series, or as shown in Figure 2, the first condenser 121 and the second condenser 122 are connected in series. The condenser 121 and the second condenser 122 are connected in parallel, or, as shown in FIG. 3 , the first condenser 121 and the second condenser 122 are connected in series, and the first condenser 121 is connected in parallel with the bypass valve.
  • the flow dead zone in 1 can prevent the refrigerant from condensing in the first condenser 121 or the second condenser 122, resulting in a reduction in the refrigerant circulating in the refrigerant circuit 1 and a reduction in the heating or cooling effect of the electric vehicle thermal management system. or failure, which improves the working reliability of the electric vehicle thermal management system.
  • the heating of the passenger compartment and the heating of the coolant in the cooling water circuit 2 can be carried out at the same time, so that the electric vehicle can be quickly heated in winter and the heating efficiency of the electric vehicle thermal management system is improved.
  • the order of the first condenser 121 and the second condenser 122 is not specifically limited.
  • the first condenser 121 is in the front and the second condenser 122 is in the back.
  • the distance between the second condenser 122 and the second evaporator 142 is closer, thereby reducing the volume of the air conditioning box in the passenger compartment and shortening the air duct, which facilitates the layout of the air duct, facilitates coupling with the cooling water circuit 2, and avoids contact with the cooling water circuit. 2 interferes, which is more conducive to the layout of the cooling water circuit 2, facilitates the avoidance work of the cooling water circuit, and has high platform commonality.
  • heating the passenger compartment and raising the temperature of the coolant in the cooling water circuit 2 can be performed simultaneously, or The coolant in the cooling water circuit 2 can be heated separately, or the passenger compartment can be heated separately, so that the electric vehicle thermal management system has more working modes.
  • the applicable working mode can be selected according to specific needs to further reduce the electric vehicle thermal management system. The heating energy consumption of a car in winter.
  • a gate valve can be added in front of the inlet of the first condenser 121 and the second condenser 122 to control the connection between the first condenser 121 and the second condenser 122 and the compressor. On and off between 11.
  • the first condenser 121 and the second condenser 122 are connected in series, and both ends of the first condenser 121 are connected to the bypass valve.
  • the bypass valve When the bypass valve is closed, the The heating of the passenger compartment and the heating of the coolant in the cooling water circuit 2 can be carried out at the same time.
  • the bypass valve When the bypass valve is turned on, the passenger compartment can be heated separately.
  • the applicable operating mode can be selected according to specific needs, and the refrigerant can be reduced
  • the pressure loss before the medium enters the second condenser 122 can reduce the power used by the compressor, thereby further reducing the energy consumption of the electric vehicle.
  • a gate valve can be added in front of the inlet of the first condenser 121 to control the connection between the first condenser 121 and the compressor 11 .
  • first condenser 121 and the second condenser 122 can also be connected in other ways, as long as the inlet of the condensing device 12 is connected to the outlet of the compressor 11 and is located in front of the reversing throttling device 13. This is not the case here. Make restrictions.
  • the refrigerant circuit 1 includes a first branch 16a, a second branch 16b, a third branch 16c and a fourth branch 16d.
  • the reversing throttling device 13 has a first interface 131, a second interface 132, a third interface 133 and a fourth interface 134.
  • the electric vehicle thermal management system also includes a first front-end heat exchanger 15. The first front-end heat exchanger 15 can exchange with the atmospheric environment.
  • the compressor 11 and the condensing device 12 are installed in the first branch 16a
  • the evaporator 14 is installed in the second branch 16b
  • the first front-end heat exchanger 15 is installed in the fourth branch 16d
  • one end of the first branch 16a It is connected to the first interface 131, and the other end is connected to the second branch 16b and the third branch 16c.
  • the end of the second branch 16b far away from the first branch 16a is connected to the second interface 132
  • the third branch 16c is far away from the first branch 16a.
  • One end of the branch 16a is connected to the third interface 133
  • one end of the fourth branch 16d is connected to the fourth interface 134
  • the other end is connected to the pipeline between the first evaporator 141 and the second evaporator 142, and the direction is reversed.
  • the throttling device 13 can control the on/off between the first interface 131, the second interface 132, the third interface 133 and the fourth interface 134 to switch the first branch 16a, the second branch 16b and the third branch 16c. Or the on-off state between the fourth branch 16d.
  • the first front-end heat exchanger 15 is used to exchange heat between the refrigerant medium in the first front-end heat exchanger 15 and the external environment, thereby improving the heat dissipation effect of the refrigerant circuit 1 and reducing the energy consumption of the electric vehicle thermal management system.
  • the refrigerant circuit 1 can work at a reasonable operating temperature and ensure safe and reliable operation of the refrigerant circuit 1.
  • the refrigerant circuit 1 is provided with multiple branches, and the reversing throttling device 13 is used to switch between each branch. so that the refrigerant circuit 1 can form multiple conduction modes, so that the electric vehicle thermal management system can be adjusted according to the environment and the actual operating conditions of the vehicle, and operate in an appropriate conduction mode.
  • the control is more flexible, reducing the loss of energy consumption and improving the optimal energy utilization of the electric vehicle thermal management system.
  • the electric vehicle thermal management system also includes a first electronic expansion valve 17 and a second electronic expansion valve 18.
  • the first electronic expansion valve 17 is used to control the second branch 16b and the first evaporator 141 and
  • the second electronic expansion valve 18 is used to control the connection between the fourth branch 16d and the second branch.
  • the first electronic expansion valve 17 and the second electronic expansion valve 18 are configured to increase the conduction mode of the refrigerant circuit 1, increasing the working modes of the electric vehicle thermal management system, thereby making the control more flexible and reducing the number of faults in the refrigerant circuit. reduce pressure loss and save energy consumption.
  • the first electronic expansion valve 17 and the second electronic expansion valve 18 have the function of throttling and reducing pressure, so that the pressure of the refrigerant after passing through the first electronic expansion valve 17 or the second electronic expansion valve 18 is reduced, making it easier to evaporate, and the The first electronic expansion valve 17 and the second electronic expansion valve 18 also have the function of controlling the flow of the refrigerant medium to prevent insufficient refrigeration, abnormal overheating of the compressor 11, damage to the compressor 11 by liquid shock, etc. If the flow of the refrigerant medium is too large, , it is easy for the liquid refrigerant medium to enter the compressor 11, causing liquid shock, causing damage to the compressor 11, or causing abnormal overheating of the compressor 11. If the refrigerant medium flow rate is too small, it will cause the refrigerant medium to evaporate in advance, resulting in insufficient refrigeration.
  • the refrigerant circuit 1 includes a first conduction mode.
  • the reversing throttling device 13 controls the first interface 131 to communicate with the second interface 132, and
  • the third interface 133 is connected with the fourth interface 134, so that the first branch 16a, the second branch 16b, the fourth branch 16d and the third branch 16c are cyclically connected in sequence, in which the first electronic expansion valve 17 is closed. state, the second electronic expansion valve 18 is in the throttling state.
  • the flow direction of the refrigerant medium is shown in the direction of the arrow in the refrigerant circuit 1 in Figure 4.
  • the compressor 11 compresses the refrigerant medium.
  • the high-temperature and high-pressure refrigerant medium first condenser 121 and The second condenser 122 condenses to form a low-temperature and high-pressure refrigerant medium.
  • the low-temperature and high-pressure refrigerant medium enters the throttling device 13 through the first interface 131 and is compressed into a low-temperature and low-pressure refrigerant medium, and flows out through the second interface 132 into the second branch 16b , the temperature rises after being evaporated by the second evaporator 142, and flows into the fourth branch 16d.
  • the high-temperature and low-pressure refrigerant medium enters the first front-end heat exchanger 15 to interact with the external environment. The heat is exchanged and dissipated to the environment through the first front-end heat exchanger 15.
  • the refrigerant medium flows into the third branch 16c through the fourth interface 134 and the third interface 133, and finally flows into the third branch 16a through the suction inlet of the compressor 11 for compression.
  • the machine 11 is recompressed into a high-temperature and high-pressure refrigerant medium to form a cycle.
  • the first condenser 121 can transfer the heat in the refrigerant circuit 1 to the cooling water circuit 2 , thereby realizing the temperature rise of the cooling water circuit 2 .
  • the second condenser 122 The heat can be transferred to the wind in the air duct to form hot air, so that the passenger compartment can be heated, and the refrigerant medium can dissipate heat to the external cold air environment through the first front-end heat exchanger 15, so that the refrigerant circuit 1 can operate at a reasonable
  • the operation is performed at the operating temperature, and in the first conduction mode, the second evaporator 142 is conductive and the first evaporator 141 is not conductive, which not only reduces the number of components in the circulation loop, but also reduces the pressure loss in the loop and reduces the
  • the work of the compressor 11 reduces energy consumption and can meet the heating cycle demand of the refrigerant circuit 1. It is suitable for work when the ambient temperature is low and components such as the passenger compartment or the battery pack
  • the refrigerant circuit 1 also includes a second conduction mode.
  • the reversing throttling device 13 controls the first interface 131 to communicate with the second interface 132, So that the first branch 16a and the second branch 16b are cyclically connected, wherein the first electronic expansion valve 17 is in the throttling state and the second electronic expansion valve 18 is in the closed state.
  • the flow direction of the refrigerant medium is shown in the direction of the arrow in the refrigerant circuit 1 in Figure 5.
  • the compressor 11 compresses the refrigerant medium.
  • the high-temperature and high-pressure refrigerant medium first condenser 121 and
  • the second condenser condenses 122 to form a low-temperature and high-pressure refrigerant medium.
  • the low-temperature and high-pressure refrigerant medium enters the throttling device 13 through the first interface 131 and is compressed into a low-temperature and low-pressure refrigerant medium, and flows out through the second interface 132 into the second branch 16b , the temperature rises after being evaporated by the second evaporator 142, and then further throttled and reduced by the first electronic expansion valve 17, and then enters the first evaporator 141 to evaporate.
  • the high-temperature and low-pressure refrigerant medium enters the first branch 16a and is compressed.
  • the suction port of the machine 11 enters the compressor 11 and is recompressed into a high-temperature and high-pressure refrigerant medium to form a cycle.
  • the first condenser 121 can transfer the heat of the refrigerant circuit 1 to the cooling water circuit 2, thereby realizing the temperature rise of the cooling water circuit 2, and the second condenser 122 can The heat is transferred to the wind in the air duct to generate hot air in the air duct, thereby enabling heating of the passenger compartment, and the first evaporator 141 is turned on, and the cooling water circuit 2 absorbs the battery pack 24 or power assembly during the circulation process.
  • the heat of components such as 23 can be absorbed by the refrigerant circuit 1, thereby increasing the temperature of the refrigerant medium in the second refrigerant flow path 141b in the first evaporator 141, so that the compressor 11 can quickly recover heat, and the first condenser 121
  • the first refrigerant flow path 121a and the second condenser 122 can release more heat, thereby meeting the heating requirements for components such as the battery pack 24 in the cooling water circuit 2 or the passenger compartment, and improving the energy of the electric vehicle thermal management system.
  • the refrigerant circuit 1 also includes a third conduction mode.
  • the reversing throttling device 13 controls the first interface 131 to communicate with the fourth interface 134, And the second interface 132 is connected with the third interface 133, so that the first branch 16a, the second branch 16b, the third branch 16c and the fourth branch 16d are in cyclic communication, wherein the first electronic expansion valve 17 and the Both electronic expansion valves 18 are in a throttling state.
  • the flow direction of the refrigerant medium is shown in the direction of the arrow in the refrigerant circuit 1 in Figure 6.
  • the compressor 11 compresses the refrigerant medium.
  • the high-temperature and high-pressure refrigerant medium first condenser 121 and The second condenser 122 condenses to form a low-temperature and high-pressure refrigerant medium.
  • the low-temperature and high-pressure refrigerant medium enters the throttling device 13 through the first interface 131 and is compressed into a low-temperature and low-pressure refrigerant medium, and flows out through the fourth interface 134 into the fourth branch.
  • the second electronic expansion valve 18 After low-temperature heat dissipation through the first front-end heat exchanger 15, it is throttled and depressurized by the second electronic expansion valve 18 to form a low-temperature and low-pressure refrigerant medium, which flows into the second branch 16b.
  • a part of the refrigerant medium passes through the first electronic expansion valve 17 After further throttling and decompression, it flows into the first evaporator 141 and is evaporated. It flows into the first branch 16a and is sucked through the suction port of the compressor 11. The other part flows into the second evaporator 142 and is evaporated, and enters the reversing joint through the second interface 132.
  • the flow device 13 flows out through the third interface 133 into the third branch 16c, and then flows into the first branch 16a and is sucked through the suction inlet of the compressor 11 to form a working cycle.
  • the first evaporator 141 can transfer the heat in the cooling water circuit 2 to the refrigerant circuit 1 , thereby achieving cooling of the cooling water circuit 2 .
  • the second evaporator 142 It can absorb the heat of the wind in the air duct to generate cold wind in the air duct, thereby achieving cooling of the passenger compartment, and the first evaporator 141 is turned on.
  • Low-temperature heat exchange with the external environment through the first front-end heat exchanger 15 further reduces the temperature of the refrigerant medium, thereby allowing the refrigerant medium to absorb more heat when it is evaporated in the first evaporator 141 or the second evaporator 142 , so that the second refrigerant flow path 141a of the first evaporator 141 and the second evaporator 142 can absorb more heat to meet the cooling needs of components such as the battery pack 24 in the cooling water circuit 2 or the passenger compartment, and are suitable for ambient temperatures Higher, crew cabin or cooling water The battery pack 24 and other components in loop 2 have working conditions that require cooling.
  • the refrigerant circuit 1 also includes a fourth conduction mode.
  • the reversing throttling device 13 controls the first interface 131 to communicate with the fourth interface 134, And the second interface 132 is connected with the third interface 133, so that the first branch 16a, the fourth branch 16d, the second branch 16b and the third branch 16c are sequentially cyclically connected, wherein the first electronic expansion valve 17 is in In the closed state, the second electronic expansion valve 18 is in the throttling state.
  • the flow direction of the refrigerant medium is shown in the direction of the arrow in the refrigerant circuit 1 in Figure 7.
  • the compressor 11 compresses the refrigerant medium.
  • the high-temperature and high-pressure refrigerant medium first condenser 121 and
  • the second condenser 122 condenses to form a low-temperature and high-pressure refrigerant medium.
  • the low-temperature and high-pressure refrigerant medium enters the throttling device 13 through the first interface 131 and is compressed into a low-temperature and low-pressure refrigerant medium, and flows out through the fourth interface 134 into the fourth branch.
  • the second electronic expansion valve 18 After low-temperature heat dissipation through the first front-end heat exchanger 15, it is throttled and depressurized by the second electronic expansion valve 18 to form a low-temperature and low-pressure refrigerant medium, which flows into the second branch 16b, flows into the second evaporator 142, and is evaporated.
  • the second interface 132 enters the reversing throttling device 13, flows out through the third interface 133 into the third branch 16c, and then flows into the first branch 16a and is inhaled through the suction inlet of the compressor 11, forming a working cycle.
  • the second evaporator 142 can absorb the heat of the wind in the air duct to generate cold air in the air duct, thereby cooling the passenger compartment.
  • the second evaporator 142 Before the refrigerant medium enters the second evaporator 142 , first performs low-temperature heat exchange with the external environment through the first front-end heat exchanger 15 to further reduce the temperature of the refrigerant medium, so that when the refrigerant medium is evaporated in the second evaporator 142, the second evaporator 142 absorbs the air in the air duct.
  • the first evaporator 141 is non-conducting, which reduces the components in the circulation loop, reduces the pressure loss in the loop, reduces the work of the compressor 11, and reduces energy consumption.
  • all the refrigerant medium enters the second evaporator 142, so that the evaporation and heat absorption effect of the second evaporator 142 is better, which is suitable for working conditions where the ambient temperature is high and the passenger compartment needs separate cooling.
  • the refrigerant circuit 1 also includes a fifth conduction mode.
  • the reversing throttling device 13 controls the first interface 131 to communicate with the fourth interface 134, So that the first branch 16a, the fourth branch 16d, and the second branch 16b are cyclically connected in sequence, in which the first electronic expansion valve 17 and the second electronic expansion valve 18 are both in a throttling state.
  • the flow direction of the refrigerant medium is shown in the direction of the arrow in the refrigerant circuit 1 in Figure 8.
  • the compressor 11 compresses the refrigerant medium.
  • the high-temperature and high-pressure refrigerant medium first condenser 121 and The second condenser 122 condenses to form a low-temperature and high-pressure refrigerant medium.
  • the low-temperature and high-pressure refrigerant medium enters the throttling device 13 through the first interface 131 and is compressed into a low-temperature and low-pressure refrigerant medium, and flows out through the fourth interface 134 into the fourth branch.
  • the first evaporator 141 can transfer the heat of the cooling water circuit 2 in the second cooling water flow path 141b to the refrigerant flow path in the second refrigerant flow path 141a, so that The cooling water circuit 2 is cooled, and before the refrigerant medium enters the first evaporator 141, it first conducts low-temperature heat exchange with the external environment through the first front-end heat exchanger 15, so that the temperature of the refrigerant medium is further reduced, and the first evaporator
  • the second refrigerant flow path 141a of 141 can absorb more heat from the cooling water circuit 2, making the cooling water circuit 2 lower in temperature to meet the cooling needs of the battery pack 24 and other components in the cooling water circuit 2, and the second
  • the evaporator 142 is non-conducting, which reduces the components in the circulation loop, reduces the pressure loss in the loop, reduces the work of the compressor 11, and reduces energy consumption.
  • the second refrigerant flow path 141a of the evaporator 141 also has a better evaporation and heat absorption effect, which is suitable for working conditions where the ambient temperature is high and components such as the battery pack 24 in the cooling water circuit 2 require separate cooling.
  • the reversing throttle device 13 includes a first throttle valve 135, a second throttle valve 136, a third throttle valve 137 and a fourth throttle valve. 138.
  • the first throttle valve 135 is disposed between the first interface 131 and the second interface 132
  • the second throttle valve 136 is disposed between the second interface 132 and the third interface 133
  • the third throttle valve 137 is disposed between
  • the fourth throttle valve 138 is provided between the fourth interface 134 and the third interface 133 .
  • the reversing throttle device 13 is composed of a first throttle valve 135, a second throttle valve 136, a third throttle valve 137 and a fourth throttle valve 138.
  • the first throttle valve 135 can Control the connection between the first interface 131 and the second interface 132, control the connection between the second interface 132 and the third interface 133 through the second throttle valve 136, and control the connection between the third interface 133 and the third interface 133 through the third throttle valve 137.
  • the connection between the fourth interface 134 and the connection between the fourth interface 134 and the first interface 131 are controlled by the fourth throttle valve 138.
  • the control structure is simple, low in cost, reliable in function, easy to implement, and enables the reversing throttling device 13 to have a throttling and pressure reducing effect, ensuring reliable operation of the working cycle of the refrigerant circuit 1 in each conduction mode.
  • the reversing throttling device 13 can also be implemented by one throttling device by connecting different interfaces, which is not limited here.
  • the electric vehicle thermal management system also includes an eight-way valve 21, a second front-end heat exchanger 22, a power assembly 23, and a battery pack. 24.
  • the eight-way valve 21 is provided with a first valve port 211, a second valve port 212, a third valve port 213, a fourth valve port 214, a fifth valve port 215, and a sixth valve port.
  • the valve port 216, the seventh valve port 217 and the eighth valve port 218, the cooling water circuit 2 includes a first circuit 27a, a second circuit 27b, a third circuit 27c and a fourth circuit 27d, and the first condenser 121 is provided Loop 27a, one end of the first loop 27a is connected to the third valve port 213, and the other end is connected to the fourth valve port 214.
  • the first evaporator 141 is provided in the second loop 27b, and one end of the second loop 27b is connected to the first valve port. 211 is connected, and the other end is connected to the sixth valve port 216.
  • the power assembly 23, the second front-end heat exchanger 22 and the first water pump 25 are provided in the third loop 27c, and one end of the third loop 27c is connected to the fifth valve port 215. , the other end is connected to the eighth valve port 218, the battery pack 24 and the second water pump 26 are provided in the fourth circuit 27d, one end of the fourth circuit 27d is connected to the second valve port 212, and the other end is connected to the seventh valve port 217,
  • the eight-way valve 21 can control the first valve port 211, the second valve port 212, the third valve port 213, the fourth valve port 214, the fifth valve port 215, the sixth valve port 216, the seventh valve port 217 and the eighth valve port 216.
  • the valve ports 218 are connected to switch the on-off state between the first circuit 27a, the second circuit 27b, the third circuit 27c and the fourth circuit 27d.
  • the provision of the eight-way valve 21 reduces the use of control valve components in the cooling water circuit 2, thereby reducing the structural complexity of the cooling water circuit 2 and facilitating the control and switching of the first circuit 27a and the second circuit 27b.
  • the on-off state between the third circuit 27c and the fourth circuit 27d according to the needs of different models, there is no need to make major changes to the structure of the electric vehicle heat exchange system, the platform has high commonality and saves investment costs.
  • the second front-end heat exchanger 22 is used to exchange heat between the coolant in the second front-end heat exchanger 22 and the external environment. When the temperature of the coolant inside the second front-end heat exchanger 22 is higher than the ambient temperature, the second front-end heat exchanger 22 transfers heat to the environment.
  • the second front-end heat exchanger 22 absorbs heat from the external environment to achieve The heat of the external environment is transferred to the cooling water circuit 2 so that the heat in the cooling water circuit 2 can be absorbed and utilized by the refrigerant circuit 1, which improves the optimal energy utilization of the electric vehicle thermal management system and reduces energy consumption.
  • the first circuit 27a is connected to the first cooling water channel 121b of the first condenser 121, so that the cooling liquid flowing through the first cooling water channel 121b in the first circuit 27a can communicate with the first refrigerant channel 121a.
  • the refrigerant medium in the coolant exchanges heat, so that the coolant can absorb the heat released by the condensation of the refrigerant medium to form a high-temperature coolant higher than the ambient temperature.
  • the second circuit 27b is connected with the second cooling water channel 141b of the first evaporator 141, so that the cooling liquid flowing through the second cooling water channel 141b in the second circuit 27b can exchange with the refrigerant medium in the second refrigerant channel 141a.
  • Heat enables the coolant to transfer heat to the refrigerant medium, forming a low-temperature coolant that is lower than the ambient temperature.
  • the third circuit 27c is connected to the first water pump 25, the power assembly 23 and the second front-end heat exchanger 22, the fourth circuit 27d is connected to the second water pump 26 and the battery pack 24, and the eight-way valve 21 is controlled to switch the first circuit 27a.
  • the on-off state between the second circuit 27b, the third circuit 27c and the fourth circuit 27d can enable the cooling water circuit 2 to form multiple connection modes, so that the electric vehicle thermal management system can be adjusted according to the environment and the vehicle.
  • the actual operating conditions are adjusted and an appropriate conduction mode is adopted for operation to realize winter heating or summer cooling of the battery pack 24 and other components, or heat dissipation of the powertrain 23 and other components, making the control more flexible and reducing energy consumption.
  • the loss improves the optimal energy utilization of the electric vehicle thermal management system.
  • the third circuit 27c can also be provided with other components that need to be cooled and whose temperature resistance specifications are higher than the ambient temperature.
  • the fourth circuit 27d can also be provided with other components that need to be cooled and whose temperature resistance specifications are lower than the maximum ambient temperature. Liquid cooled or heated components are not limited here.
  • the eight-way valve 21 includes a valve core 219. Rotating the valve core 219 can control the first valve port 211, the second valve port 212, the third valve port 213, The connection between the fourth valve port 214, the fifth valve port 215, the sixth valve port 216, the seventh valve port 217 and the eighth valve port 218.
  • the valve core 219 has a simple structure, convenient control, and reliable function, which facilitates the on-off control of the first circuit 27a, the second circuit 27b, the third circuit 27c, and the fourth circuit 27d by the eight-way valve 21. , low cost, easy to implement, further reducing the use of control valves and other components in the cooling water circuit 2, saving costs.
  • the electric vehicle thermal management system also includes a first control valve 28 and a second Control valve 29.
  • the first control valve 28 is provided in the first circuit 27a and is used to control the connection between the first condenser 121 and the cooling water circuit 2.
  • the second control valve 29 is provided in the third circuit 27c and is used to control the second circuit 29.
  • the front-end heat exchanger 22 is connected to the cooling water circuit 2.
  • the first control valve 28 and the second control valve 29 further improve the control flexibility of the cooling water circuit 2, and can select whether the first condenser 121 and the second front-end heat exchanger 22 are connected according to specific actual working conditions. It is necessary to add a working cycle of the cooling water circuit 2 so that the energy of the cooling water circuit 2 can be fully utilized and further save the energy consumption of electric vehicles.
  • the eight-way valve 21 includes a first communication mode.
  • the second valve port 212 is connected to the third valve port 213, and the fourth valve port 214 is connected to the third valve port 213.
  • the seven valve ports 217 are connected to make the first loop 27a and the fourth loop 27d cyclically connected, the first valve port 211 is connected to the eighth valve port 218, and the fifth valve port 215 is connected to the sixth valve port 216 to make the second
  • the loop 27b is in cyclic communication with the third loop 27c, in which the first evaporator 141, the first condenser 121 and the second front-end heat exchanger 22 are in a conductive state.
  • the flow direction of the cooling liquid is as shown by the arrow direction in the cooling water circuit 2 in Figure 9 .
  • the first circuit 27a is connected to the fourth circuit 27d, and the second water pump 26 is started.
  • the first circuit 27a and the fourth circuit 27d form a circulation loop.
  • the coolant absorbs the heat of the refrigerant circuit 1 through the first condenser 121.
  • the formed high-temperature cooling liquid higher than the ambient temperature can flow into the battery pack 24 , thereby heating the battery pack 24 .
  • the second loop 27b is connected to the third loop 27c, the first water pump 25 is started, and the second loop 27b and the third loop 27c form a circulation loop.
  • the coolant transfers heat to the refrigerant loop through the first evaporator 141. 1 forms a low-temperature coolant that is lower than the ambient temperature.
  • the low-temperature coolant that is lower than the ambient temperature enters the second front-end heat exchanger 22 and absorbs heat from the external environment. It flows through the power assembly 23 and further absorbs the heat generated by the power assembly 23.
  • the refrigerant circuit 1 As a heat source for heating the battery pack 24 or the passenger compartment.
  • the first connection mode is suitable for working conditions where the ambient temperature is low and the passenger compartment or battery pack 24 needs to be heated. It can form a circulation loop with the second loop 27b and the third loop 27c to absorb energy from the external environment.
  • the heat and the residual temperature of the power assembly 23 serve as the heat source of the refrigerant circuit 1.
  • the heat is finally transferred to the first circuit 27a and the fourth circuit 27d to form a circulation loop through the first condenser 121, thereby realizing
  • the heating of the battery pack 24 and the recovery and utilization of the residual temperature of the power assembly 23 greatly reduce the heating energy consumption in winter and improve the battery life in winter.
  • the first connection mode can be coupled with the second conduction mode of the refrigerant circuit 1 as shown in Figure 5 to improve the optimal utilization of energy in the electric vehicle thermal management system, reduce energy consumption, and improve winter endurance.
  • the battery pack 24 needs to be heated under this working condition to ensure that the battery pack 24 can quickly Enter normal working status.
  • the two circulation loops in the first connection mode can operate at the same time or independently. They can be adjusted according to the environment and the actual operating conditions of the vehicle. There are no restrictions here.
  • the eight-way valve 21 also includes a second communication mode.
  • the first valve port 211 is connected to the second valve port 212
  • the sixth valve port 216 is connected to
  • the seventh valve port 217 is connected to the second loop 27b and the fourth loop 27d
  • the fifth valve port 215 is connected to the eighth valve port 218 to connect the third loop 27c.
  • the first evaporator 141 and the second front-end heat exchanger 22 are in a conductive state.
  • the flow direction of the cooling liquid is as shown by the arrow direction in the cooling water circuit 2 in Figure 10 .
  • the second loop 27b is connected to the fourth loop 27d, the second water pump 26 is started, and the second loop 27b and the fourth loop 27d form a circulation loop.
  • the coolant transfers heat to the refrigerant loop through the first evaporator 141. 1.
  • the low-temperature coolant that is lower than the ambient temperature can flow into the battery pack 24. In this way, the battery pack 24 is cooled in a cycle to keep the battery pack 24 at a suitable operating temperature.
  • the third circuit 27c is closed and the first water pump 25 is started.
  • the third circuit 27c forms a cycle by itself and does not exchange heat with other circuits.
  • the power assembly 23 transfers heat to the coolant, making the coolant temperature high.
  • the coolant that is higher than the ambient temperature enters the second front-end heat exchanger 22 and then releases heat to the external environment, lowering the temperature of the coolant so that the powertrain 23 can continue to transfer heat to the coolant, and so on.
  • Heat dissipation of the powertrain 23 can be achieved, and the temperature of the powertrain 23 can be maintained at a suitable operating temperature.
  • the second connection mode is suitable for working conditions where the temperature of the powertrain 23 and the battery pack 24 is relatively high and requires heat dissipation.
  • the second circuit 27b and the fourth circuit 27d can form a circulation loop in which the excess battery pack 24 Heat is transferred to refrigerant circuit 1, reducing
  • the temperature of the coolant can be used to cool the battery pack 24, or the third circuit 27c can form a cycle by itself, and dissipate heat to the external environment through the second front-end heat exchanger 22 to achieve heat dissipation of the powertrain 23.
  • the structure is simple and suitable for electric vehicles. Thermal management systems consume less energy.
  • the ambient temperature if the ambient temperature is high and the passenger compartment has cooling needs, it can be coupled with the third conduction mode of the refrigerant circuit 1 as shown in Figure 6 to achieve simultaneous cooling of the passenger compartment and the battery pack 24. If the ambient temperature is low, If there is no need for cooling in the passenger compartment, it can be coupled with the fifth conduction mode of the refrigerant circuit 1 as shown in Figure 8 to achieve independent cooling of the battery pack and improve the optimal utilization of energy in the electric vehicle thermal management system.
  • the second control valve 29 is controlled to bypass the second front-end heat exchanger 22 so that the second front-end heat exchanger 22 is not connected to the third circuit 27c. and the first water pump 25 is turned on, so that the heat generated by the power assembly 23 itself heats the circulation loop, so that the temperature of the power assembly 23 is more uniform and maintained at a suitable operating temperature.
  • the temperature of the battery pack 24 and the powertrain 23 when the temperature of the battery pack 24 and the powertrain 23 is high, it will affect the performance of the vehicle, and the service life and reliability of the battery pack 24 will be reduced if the temperature of the battery pack 24 is high for a long time. Therefore, under this working condition, The battery pack 24 and the power assembly 23 need to dissipate heat to ensure that the battery pack 24 and the power assembly 23 can work normally and to ensure the service life and reliability of the battery pack 24 .
  • the two circulation loops in the second connection mode can run at the same time or independently. They can be adjusted according to the environment and the actual operating conditions of the vehicle. There are no restrictions here.
  • the eight-way valve 21 also includes a third communication mode.
  • the second valve port 212 is connected to the third valve port 213, and the fourth valve port 214 is connected to
  • the fifth valve port 215 is connected, and the seventh valve port 217 and the eighth valve port 218 are connected, so that the first loop 27a, the third loop 27c, and the fourth loop 27d are cyclically connected, wherein the first condenser 121 and the second front end Heat exchanger 22 is in a conductive state.
  • the flow direction of the cooling liquid is as shown by the arrow direction in the cooling water circuit 2 in Figure 11 .
  • the first loop 27a, the third loop 27c and the fourth loop 27d are connected, the first water pump 25 and the second water pump 26 are started, the first loop 27a, the third loop 27c and the fourth loop 27d form a circulation loop.
  • the coolant absorbs the heat of the refrigerant circuit 1 through the first condenser 121, and the high-temperature coolant higher than the ambient temperature formed can flow into the battery pack 24, thereby heating the battery pack 24, and the coolant continues to flow into the second front-end heat exchanger. 22 releases heat to the external environment to lower the temperature of the coolant.
  • the coolant After the coolant flows into the power assembly 23, it can absorb the residual temperature of the power assembly 23, causing the coolant to warm up, and then the coolant flows back to the first condenser. 121 continues to absorb heat and heat up. In this cycle, the residual temperature of the power assembly 23 can be transferred to the cooling water circuit 2, so that the coolant before flowing into the battery pack 24 can quickly heat up, so as to quickly heat the battery pack 24, so that the battery pack 24 Quickly enter normal working status.
  • the third connection mode is suitable for working conditions where the battery pack 24 needs to be heated. It can recycle and utilize the residual temperature of the power assembly 23 in the circuit so that the temperature of the coolant can be quickly raised, thereby improving the battery pack.
  • the heating speed of 24 enables the battery pack 24 to quickly enter a normal working state and can reduce heating energy consumption.
  • the third connection mode can be coupled with the first conduction mode of the refrigerant circuit 1 as shown in FIG. 4 to improve the optimal utilization of energy in the electric vehicle thermal management system.
  • the first control valve 28 can be controlled to bypass the first condenser 121 so that the first condenser 121 does not participate in the working cycle in the third connection mode. , then in this circulation loop, since the first condenser 121 is not conducting, there is no heat exchange between the refrigerant circuit 1 and the cooling water circuit 2, so the battery pack 24 can be naturally cooled and kept in a normal working state. Save energy consumption.
  • the eight-way valve 21 also includes a fourth communication mode.
  • the first valve port 211 is connected to the eighth valve port 218, and the fifth valve port 215 is connected to
  • the sixth valve port 216 is connected to the second circuit 27b and the third circuit 27c, and the second valve port 212 is connected to the seventh valve port 217 to make the fourth circuit 27d.
  • the first evaporator 141 and the second front-end heat exchanger 22 are in a conductive state.
  • the flow direction of the cooling liquid is as shown by the arrow direction in the cooling water circuit 2 in Figure 12 .
  • the second loop 27b is connected to the third loop 27c, the first water pump 25 is started, and the second loop 27b and the third loop 27c form a circulation loop.
  • the coolant transfers heat to the refrigerant loop through the first evaporator 141. 1 forms a low-temperature coolant that is lower than the ambient temperature.
  • the low-temperature coolant that is lower than the ambient temperature flows into the second front-end heat exchanger, absorbs heat from the external environment, flows through the powertrain 23 to further absorb the waste heat of the powertrain 23, and then The flow returns to the first evaporator 141 to transfer the heat to the refrigerant circuit 1, and this cycle is carried out to transfer the heat of the external environment and the residual temperature of the power assembly 23 to the cooling water circuit 2, so that the heat in the cooling water circuit 2 can be Refrigerant circuit 1 absorbs and utilizes.
  • the fourth circuit 27d is closed, the second water pump 26 is started, and the fourth circuit 27d forms a cycle by itself. There is no heat exchange in other loops. In this loop, the coolant can transfer the heat from the high-temperature part of the battery pack 24 to the low-temperature part of the battery pack 24, thereby making the overall temperature of the battery pack 24 more uniform and achieving an even temperature of the battery pack 24. .
  • the fourth connection mode is suitable for working conditions where the battery pack 24 has no cooling or heating requirements, but the battery temperature is uneven, so that the heat from the high-temperature part of the battery pack 24 can be transferred to the low-temperature part, saving energy consumption, or, It can realize the recovery and utilization of the residual temperature of the powertrain 23, greatly reduce the heating energy consumption in winter, and improve the battery life in winter.
  • the fourth connection mode can be coupled with the second conduction mode of the refrigerant circuit 1 as shown in FIG. 5 to improve the optimal utilization of energy in the electric vehicle thermal management system.
  • the temperature of the battery pack 24 needs to be equalized to ensure the performance and service life of the battery pack 24.
  • the two circulation loops in the fourth connection mode can operate at the same time or independently. They can be adjusted according to the environment and the actual operating conditions of the vehicle. There are no restrictions here.
  • the eight-way valve 21 also includes a fifth communication mode.
  • the first valve port 211 is connected to the second valve port 212, and the sixth valve port 216 is connected to
  • the seventh valve port 217 is connected to communicate with the second circuit 27b and the fourth circuit 27d
  • the third valve port 213 is connected with the eighth valve port 218, and the fourth valve port 214 is connected with the fifth valve port 215, so that the third valve port 214 is connected with the fifth valve port 215.
  • the first loop 27a is in cyclic communication with the third loop 27c, in which the first evaporator 141, the first condenser 121 and the second front-end heat exchanger 22 are in a connected state.
  • the flow direction of the cooling liquid is as shown by the arrow direction in the cooling water circuit 2 in Figure 13 .
  • the second loop 27b is connected to the fourth loop 27d, the second water pump 26 is started, and the second loop 27b and the fourth loop 27d form a circulation loop.
  • the coolant transfers heat to the refrigerant loop through the first evaporator 141. 1.
  • the low-temperature coolant that is lower than the ambient temperature can flow back to the battery pack 24. This cycle realizes cooling of the battery pack 24, so as to keep the battery pack 24 at a suitable operating temperature.
  • the first circuit 27a is connected to the third circuit 27c, the first water pump 25 is started, and the first circuit 27a and the third circuit 27c form a circulation loop.
  • the coolant absorbs the heat of the refrigerant circuit 1 through the first condenser 121.
  • the formed high-temperature coolant higher than the ambient temperature can flow into the second front-end heat exchanger 22 to release heat to the external environment, causing the temperature of the coolant to decrease.
  • the coolant continues after passing through the power assembly 23 It flows back to the first condenser 121 to absorb heat, and this cycle can assist the refrigerant circuit 1 in dissipating heat.
  • the fifth connection mode is suitable for working conditions where the ambient temperature is high, the battery pack 24 needs heat dissipation, or the passenger compartment needs cooling.
  • the second circuit 27b and the fourth circuit 27d can form a battery in a circulation loop.
  • the excess heat of the battery pack 24 is transferred to the refrigerant circuit 1 to lower the temperature of the coolant to cool the battery pack 24.
  • the heat in the refrigerant circuit 1 can be transferred to the primary circuit 27a and the third circuit 27c through the first condenser 121.
  • the fifth connection mode can be coupled with the third conduction mode of the refrigerant circuit 1 as shown in Figure 6 to achieve simultaneous cooling of the passenger compartment and the battery pack 24. If the ambient temperature is low and the passenger compartment has no cooling demand, it can Coupled with the fifth conduction mode of the refrigerant circuit 1 as shown in Figure 8, individual cooling of the battery pack is achieved, improving the optimal utilization of energy in the electric vehicle thermal management system.
  • the two circulation loops in the fifth connection mode can run at the same time or independently. They can be adjusted according to the environment and the actual operating conditions of the vehicle. There are no restrictions here.
  • the eight-way valve 21 also includes a sixth communication mode.
  • the first valve port 211 is connected to the fourth valve port 214, and the second valve port 212 is connected to The third valve port 213 is connected, the fifth valve port 215 is connected with the sixth valve port 216, and the seventh valve port 217 is connected with the eighth valve port 218, so that the third circuit 27c, the second circuit 27b, the first circuit 27a and The fourth loop 27d is connected cyclically in sequence, in which the first evaporator condenser 121 and the second evaporator 142 are in a conductive state.
  • the flow direction of the cooling liquid is as shown by the arrow direction in the cooling water circuit 2 in Figure 14 .
  • the third circuit 27c, the second circuit 27b, the first circuit 27a and the fourth circuit 27d are connected in sequence, the first water pump 25 and the second water pump 26 are started, the third circuit 27c, the second circuit 27b, the first circuit 27a and the fourth circuit 27d are connected in sequence.
  • the loop 27d forms a circulation loop.
  • the second front-end heat exchanger 22 is bypassed by controlling the second control valve 29, so that the second front-end heat exchanger 22 is not connected to the third loop 27c, and the coolant passes through
  • the first evaporator 141 transfers heat to the refrigerant circuit 1 to form a low-temperature cooling liquid lower than the ambient temperature.
  • the low-temperature cooling liquid at ambient temperature flows into the first condenser 121 to absorb the heat of the refrigerant circuit 1 to raise the temperature of the cooling water, and the heat transferred by the cooling liquid in the first evaporator 141 and the heat absorbed in the first condenser 121 interact with each other.
  • the sixth connection mode is suitable for working conditions where neither the powertrain 23 nor the battery pack 24 requires cooling or heat dissipation. It can transfer the residual temperature of the battery pack 24 and the powertrain 23 to the cooling water circuit 2.
  • the heat is finally transferred to the refrigerant circuit 1 through the first evaporator 141, and is absorbed and utilized by the refrigerant circuit 1, so that the refrigerant medium passing through the first evaporator 141 can be further evaporated, allowing the compressor 11 to return
  • the superheat of the hot-suctioned refrigerant medium is increased, preventing the compressor 11 from adsorbing the liquid-laden refrigerant medium, ensuring reliable operation of the compressor 11 and saving energy consumption.
  • the sixth connection mode can be coupled with the third conduction mode of the refrigerant circuit 1 as shown in FIG. 6 to improve the optimal utilization of energy in the electric vehicle thermal management system.
  • the eight-way valve 21 also includes a seventh communication mode.
  • the first valve port 211 is connected to the eighth valve port 218, and the second valve port 212 is connected to
  • the fifth valve port 215 is connected, and the sixth valve port 216 is connected with the seventh valve port 217, so that the second loop 27b, the third loop 27c and the fourth loop 27d are cyclically connected, wherein the first evaporator 141 and the second front end Heat exchanger 22 is in a conductive state.
  • the flow direction of the cooling liquid is as shown by the arrow direction in the cooling water circuit 2 in Figure 15 .
  • the second loop 27b, the third loop 27c and the fourth loop 27d are connected, the first water pump 25 and the second water pump 26 are turned on, and the second loop 27b, the third loop 27c and the fourth loop 27d form a circulation loop.
  • the coolant transfers heat to the refrigerant circuit 1 through the first evaporator 141 to form a low-temperature coolant that is lower than the ambient temperature.
  • the low-temperature coolant that is lower than the ambient temperature flows into the second front-end heat exchanger 22 and absorbs heat from the external environment, in sequence.
  • the seventh connection mode is suitable for working conditions where neither the powertrain 23 nor the battery pack 24 requires cooling or heat dissipation.
  • the heat of the external environment and the residual temperature of the powertrain 23 and the battery pack 24 are transferred to the cooling water circuit. 2 transfer, through the circulation of the refrigerant circuit 1, the heat is finally transferred to the refrigerant circuit 1 through the first evaporator 141, and is absorbed and utilized by the refrigerant circuit 1, further reducing energy consumption.
  • the seventh connection mode can be coupled with the third conduction mode of the refrigerant circuit 1 as shown in FIG. 6 to improve the optimal utilization of energy in the electric vehicle thermal management system.
  • the eight-way valve 21 also includes an eighth communication mode.
  • the first valve port 211 is connected to the second valve port 212, and the third valve port 213 is connected to The sixth valve port 216 is connected, the fourth valve port 214 is connected with the fifth valve port 215, and the seventh valve port 217 is connected with the eighth valve port 218, so that the third loop 27c, the first loop 27a, the second loop 27b and The fourth loop 27d is connected cyclically in sequence, in which the first evaporator 141 and the first condenser 121 are in a conductive state.
  • the flow direction of the cooling liquid is as shown by the arrow direction in the cooling water circuit 2 in Figure 16 .
  • the third circuit 27c, the first circuit 27a, the second circuit 27b and the fourth circuit 27d are connected in sequence.
  • the first water pump 25 and the second water pump 26 are turned on.
  • the third circuit 27c, the first circuit 27a, the second circuit 27b and the fourth circuit 27d are connected in sequence.
  • the loop 27d forms a circulation loop.
  • the second front-end heat exchanger 22 is bypassed by controlling the second control valve 29, so that the second front-end heat exchanger 22 is not connected to the third loop 27c, and the coolant passes through
  • the first evaporator 141 transfers heat to the refrigerant circuit 1 to form low-temperature coolant that is lower than the ambient temperature.
  • the low-temperature coolant that is lower than the ambient temperature flows through the battery pack 24 and the power assembly 23 in sequence, absorbing the power assembly 23 and the battery pack. 24, then flows into the first condenser 121 to absorb the heat of the refrigerant circuit 1 to further increase the temperature of the cooling liquid, and finally flows back to the first evaporator 141 to transfer the heat to the refrigerant circuit 1.
  • the first condenser The heat released by the evaporator 121 and the residual temperature of the battery pack 24 and the powertrain 23 are transferred to the cooling water circuit 2 so that they can be utilized by the first evaporator 141 .
  • the eighth connection mode is suitable for working conditions where neither the powertrain 23 nor the battery pack 24 requires cooling or heat dissipation. It can combine the heat released by the first condenser 121 and the heat of the battery pack 24 and the powertrain 23.
  • the residual temperature is transferred to the cooling water circuit 2, and through the circulation of the refrigerant circuit 1, the heat is finally transferred to the refrigerant circuit 1 through the first evaporator 141, so that the heat passing through the first evaporator 141 is
  • the refrigerant medium can be further evaporated, which increases the superheat of the refrigerant medium sucked in by the compressor 11 and prevents the compressor 11 from adsorbing the liquid-laden refrigerant medium, ensuring reliable operation of the compressor 11 and saving energy consumption.
  • the coolant can first The heat absorbed by flowing through the first condenser 121 and then flowing into the first evaporator 141 can transfer more heat to the refrigerant circuit through the first evaporator 141, further reducing energy consumption.
  • the liquid can flow into the battery pack 24 to cool the battery pack 24 and improve the optimal utilization of energy in the electric vehicle thermal management system.
  • the eighth connection mode may be coupled with the third conduction mode of the refrigerant circuit 1 as shown in FIG. 6 or with the fifth conduction mode of the refrigerant circuit 1 as shown in FIG. 8 .

Abstract

An electric vehicle thermal management system, comprising a compressor (11), a condensation device (12), a directional throttling device (13), an evaporation device (14) and an air channel. The compressor (11), the condensation device (12), the directional throttling device (13) and the evaporation device (14) are sequentially communicated to form a refrigerant loop (1). Air in the air channel can absorb heat in the condensation device (12) in the refrigerant loop (1) so as to achieve heating of a passenger compartment. The air in the air channel can transfer heat to the evaporation device (14) in the refrigerant loop (1) so as to achieve cooling of the passenger compartment. An outlet of the compressor (11) is connected to the condensation device (12), and the directional throttling device (13) is arranged between the condensation device (12) and the evaporation device (14).

Description

一种电动汽车热管理系统An electric vehicle thermal management system
本申请要求于2022年07月05日提交中国专利局、申请号为202210794675.2、发明创造名称为“一种电动汽车热管理系统”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims priority to the Chinese patent application submitted to the China Patent Office on July 5, 2022, with the application number 202210794675.2 and the invention title "A Thermal Management System for Electric Vehicles", the entire content of which is incorporated into this application by reference. middle.
技术领域Technical field
本申请涉及电动汽车技术领域,尤其涉及一种电动汽车热管理系统。The present application relates to the technical field of electric vehicles, and in particular to an electric vehicle thermal management system.
背景技术Background technique
纯电动汽车已经开始逐步普及于市场,一般电动汽车热管理系统乘员舱冬季热管理方案采用水加热器加热或风加热器加热等较为简单的正温度系数热敏电阻(Positive Temperature Coefficient,PTC)加热器加热方式,但是由于PTC加热方式直接消耗电能,能效值低于1,采用PTC加热方式的热管理方案电动汽车的冬季续航里程会大幅降低,因此,制热能效值远高于PTC加热方式热泵空调制热技术成为现阶段最佳的解决方案之一。Pure electric vehicles have begun to gradually become popular in the market. Generally, the winter thermal management solution for the passenger compartment of the thermal management system of electric vehicles uses relatively simple positive temperature coefficient thermistor (Positive Temperature Coefficient, PTC) heating such as water heater heating or wind heater heating. However, since the PTC heating method directly consumes electric energy, the energy efficiency value is lower than 1. The thermal management solution using PTC heating method will significantly reduce the cruising range of electric vehicles in winter. Therefore, the heating energy efficiency value is much higher than that of PTC heating method heat pumps. Air conditioning and heating technology has become one of the best solutions at this stage.
热泵空调制热技术是将蒸汽压缩制冷循环的通过压缩机压缩做功,将高温高压制冷剂的热量释放给成员舱,然后通过膨胀阀节流膨胀后,从室外低温环境吸热,再回到压缩机进行压缩,能够将室外低温环境空气中的热量通过压缩机压缩作用提升能量后释放到乘员舱或电池包等需要热量的地方,从而实现节能、提升电动汽车续航里程的效果。但是由于季节的变换,乘员舱的制冷或制热的需求不同,现有技术中的热泵系统通过设置多个换向阀以改变制冷剂经压缩机后的流向,使系统中的冷凝器和蒸发器功能互换的方式来实现乘员舱的制冷或制热的,因此对系统中的冷凝器和蒸发器的翅片优化难以达到最优,大大制约的冷凝器和蒸发器的换热性能,对流换热效率低,且引入热泵系统将会使整车热管理系统架构更为复杂,制冷剂回路及冷却水回路的管路布置及避让工作变得十分繁复,平台共用性不高、部件复用率低,针对不同需求,将大幅度调整改变架构。Heat pump air conditioning and heating technology uses the vapor compression refrigeration cycle to perform work through compressor compression, releasing the heat of high-temperature and high-pressure refrigerant to the member cabin, and then throttling and expanding through the expansion valve, absorbing heat from the outdoor low-temperature environment, and then returning to compression Compressed by a compressor, the heat in the outdoor low-temperature ambient air can be increased by the compression action of the compressor and then released to places where heat is needed, such as the passenger compartment or battery pack, thereby achieving energy conservation and improving the cruising range of electric vehicles. However, due to the change of seasons, the cooling or heating needs of the passenger compartment are different. The heat pump system in the prior art sets multiple reversing valves to change the flow direction of the refrigerant after passing through the compressor, so that the condenser and evaporator in the system can The cooling or heating of the passenger compartment is achieved by interchangeable functions of the condenser. Therefore, it is difficult to optimize the fins of the condenser and evaporator in the system, which greatly restricts the heat exchange performance of the condenser and evaporator. Convection The heat exchange efficiency is low, and the introduction of a heat pump system will make the vehicle thermal management system architecture more complex. The pipeline layout and avoidance work of the refrigerant loop and cooling water loop will become very complicated. Platform commonality is not high and components are reused. The rate is low, and the structure will be significantly adjusted and changed according to different needs.
申请内容Application content
本申请提供了一种电动汽车热管理系统,以解决上述现有技术中电动汽车热管理系统中冷凝装置和蒸发装置翅片优化难度大、换热效率低以及热管理系统架构复杂的问题。This application provides an electric vehicle thermal management system to solve the above-mentioned problems in the prior art of electric vehicle thermal management systems, such as difficulty in optimizing the condensation device and evaporation device fins, low heat exchange efficiency, and complex thermal management system architecture.
本申请提供了一种电动汽车热管理系统,包括压缩机、冷凝装置、换向节流装置、蒸发装置和风道,所述压缩机、所述冷凝装置、所述换向节流装置和所述蒸发装置依次连通形成冷媒回路,所述风道内的风能够吸收所述冷媒回路中的所述冷凝装置的热量,以实现乘员舱的制热,所述风道内的风能够将热量传递至所述冷媒回路中的所述蒸发装置,以实现乘员舱的制冷,其中,所述压缩机的出口与所述冷凝装置连接,所述换向节流装置设置于所述冷凝装置和所述蒸发装置之间。This application provides an electric vehicle thermal management system, including a compressor, a condensing device, a reversing throttling device, an evaporation device and an air duct. The compressor, the condensing device, the reversing throttling device and the The evaporation devices are connected in sequence to form a refrigerant circuit. The wind in the air duct can absorb the heat of the condensation device in the refrigerant circuit to achieve heating of the passenger compartment. The wind in the air duct can transfer heat to the The evaporation device in the refrigerant circuit is used to cool the passenger compartment, wherein the outlet of the compressor is connected to the condensation device, and the reversing throttling device is provided between the condensation device and the evaporation device. between.
本方案中,相较于现有电动汽车热管理系统中通过切换换热器的功能实现乘员舱的制冷或制热,本申请的电动汽车热管理系统中,通过调节风道即可实现对乘员舱的夏季制冷或冬季制热,且压缩机的出口与冷凝装置连接,换向节流装置设置于冷凝装置和蒸发装置之间,使制冷装置和蒸发装置的功能固定,即冷凝装置仅做冷凝功用,蒸发装置仅做蒸发功用,从而使研发人员能够对冷凝装置和/或蒸发装置的翅片进行针对性结构优化,例如对翅片的角度、高度、间隔空隙等参数进行优化,以使冷凝装置的散热和/或蒸发装置的吸热效果更佳,提高冷凝装置和/或蒸发装置的换热性能,提升冷凝装置和/或蒸发装置与周围环境的对流换热效率,能效比提高,降低了电动汽车的能耗,且冷凝装置和/或蒸发装置的功能固定,复用率高,能够降低电动汽车热管理系统的结构复杂程度,提高了平台共用性。In this solution, compared with the existing electric vehicle thermal management system that switches the function of the heat exchanger to achieve cooling or heating of the passenger compartment, in the electric vehicle thermal management system of the present application, the passenger compartment can be cooled or heated by adjusting the air duct. The cabin is refrigerated in summer or heated in winter, and the outlet of the compressor is connected to the condensing device. The reversing throttling device is installed between the condensing device and the evaporation device, so that the functions of the refrigeration device and the evaporation device are fixed, that is, the condensing device only does condensation. Function, the evaporation device only performs the evaporation function, allowing R&D personnel to perform targeted structural optimization of the fins of the condensation device and/or evaporation device, such as optimizing the angle, height, spacing and other parameters of the fins to facilitate condensation. The device's heat dissipation and/or evaporation device have better heat absorption effects, improve the heat exchange performance of the condensation device and/or evaporation device, improve the convection heat exchange efficiency between the condensation device and/or evaporation device and the surrounding environment, increase the energy efficiency ratio, and reduce The energy consumption of electric vehicles is reduced, and the functions of the condensation device and/or evaporation device are fixed and the reuse rate is high. It can reduce the structural complexity of the thermal management system of electric vehicles and improve platform commonality.
在一种可能的设计中,所述电动汽车热管理系统还包括冷却水回路,所述冷凝装置包括第一冷凝器和第二冷凝器,所述第一冷凝器包括第一冷媒流路和第一冷却水流路,所述第一冷媒流路与所述冷媒回路连通,所述第一冷却水流路与所述冷却水回路连通,所述第一冷媒流路和第二冷 凝器能够对所述冷媒回路中的冷媒介质进行冷凝,所述第一冷却水流路能够使所述冷媒回路和所述冷却水回路进行换热,以使所述冷却水回路中的冷却液的温度升高。In a possible design, the electric vehicle thermal management system further includes a cooling water circuit, the condensing device includes a first condenser and a second condenser, the first condenser includes a first refrigerant flow path and a third A cooling water flow path, the first refrigerant flow path is connected to the refrigerant circuit, the first cooling water flow path is connected to the cooling water circuit, the first refrigerant flow path and the second cooling water flow path are connected to the cooling water circuit. The condenser can condense the refrigerant medium in the refrigerant circuit, and the first cooling water channel can exchange heat between the refrigerant circuit and the cooling water circuit, so that the cooling liquid in the cooling water circuit can be The temperature rises.
本方案中,第一冷凝器和第二冷凝器能够对冷媒回路中的冷媒介质进行冷凝从而能够释放出大量的热量,以满足对乘员舱制热和冷却水回路中的冷却液升温的需求,且第一制冷器能够使冷媒回路与冷却水回路之间的热量能够交换,提高了电动汽车热管理系统的能量利用,从而能够大幅降低电动汽车热管理系统的在冬季制热的能耗,提高电动汽车的冬季续航。In this solution, the first condenser and the second condenser can condense the refrigerant medium in the refrigerant circuit and release a large amount of heat to meet the requirements for heating the passenger compartment and heating the coolant in the cooling water circuit. Moreover, the first refrigerator can exchange heat between the refrigerant circuit and the cooling water circuit, thereby improving the energy utilization of the electric vehicle thermal management system, thereby significantly reducing the heating energy consumption of the electric vehicle thermal management system in winter and improving Winter range of electric vehicles.
在一种可能的设计中,所述第一冷凝器与所述第二冷凝器串联,或者,所述第一冷凝器与所述第二冷凝器并联,或者,所述第一冷凝器与所述第二冷凝器串联,且所述第一冷凝器的两端与旁通阀连通。In a possible design, the first condenser and the second condenser are connected in series, or the first condenser and the second condenser are connected in parallel, or the first condenser is connected with the second condenser. The second condenser is connected in series, and both ends of the first condenser are connected to the bypass valve.
本方案中,当第一冷凝器与第二冷凝器串联连接时,能够避免冷媒介质因电动汽车热管理系统的工况切换而造成的在冷媒回路中的流动死区,从而能够避免冷媒介质在第一冷凝器或第二冷凝器内凝集,造成冷媒回路中循环的冷媒介质减少使电动汽车热管理系统的制热或制冷效果降低或失效,提高了电动汽车热管理系统的工作可靠性。当第一冷凝器与第二冷凝器并联连接时,对乘员舱制热和冷却水回路中的冷却液升温可同时进行,或者可单独对冷却水回路中的冷却液进行升温,或者可单独对乘员舱进行制热,使得电动汽车热管理系统的工作模式更多,可根据具体需求选择适用的工况模式,进一步降低电动汽车的冬季耗制热能耗。第一冷凝器与第二冷凝器串联,且第一冷凝器的两端与旁通阀连通,当旁通阀关闭时,对乘员舱制热和冷却水回路中的冷却液升温可同时进行,当旁通阀导通时,可单独对乘员舱进行制热,可根据具体需求选择适用的工况模式,且能够降低冷媒介质进入第二冷凝器前的压力损失,从而能够降低压缩机的使用功率,从而进一步降低电动汽车的能耗。In this solution, when the first condenser and the second condenser are connected in series, the flow dead zone of the refrigerant medium in the refrigerant circuit caused by the switching of the working conditions of the electric vehicle thermal management system can be avoided, thereby avoiding the refrigerant medium flowing in the refrigerant circuit. Condensation in the first condenser or the second condenser causes the refrigerant medium circulating in the refrigerant circuit to decrease, causing the heating or cooling effect of the electric vehicle thermal management system to decrease or fail, thereby improving the operating reliability of the electric vehicle thermal management system. When the first condenser and the second condenser are connected in parallel, the heating of the passenger compartment and the cooling liquid in the cooling water circuit can be heated at the same time, or the cooling liquid in the cooling water circuit can be heated separately, or the cooling liquid in the cooling water circuit can be heated separately. Heating the passenger compartment allows the electric vehicle thermal management system to have more working modes. Applicable working modes can be selected according to specific needs to further reduce the heating energy consumption of electric vehicles in winter. The first condenser and the second condenser are connected in series, and both ends of the first condenser are connected to the bypass valve. When the bypass valve is closed, the heating of the passenger compartment and the heating of the coolant in the cooling water circuit can be performed simultaneously. When the bypass valve is turned on, the passenger compartment can be heated separately, and the applicable operating mode can be selected according to specific needs, and the pressure loss of the refrigerant medium before entering the second condenser can be reduced, thereby reducing the use of the compressor. power, thereby further reducing the energy consumption of electric vehicles.
在一种可能的设计中,所述蒸发装置包括第一蒸发器和第二蒸发器,所述第一蒸发器包括第二冷媒流路和第二冷却水流路,所述第二冷媒流路与所述冷媒回路连通,所述第二冷却水流路与所述冷却水回路连通,所述第二冷媒流路和第二蒸发器能够对所述冷媒回路中的冷媒介质进行蒸发,所述第二冷却水流路能够使所述冷媒回路与所述冷却水回路进行换热,以使所述冷却水回路中的冷却液的温度降低。In a possible design, the evaporation device includes a first evaporator and a second evaporator, the first evaporator includes a second refrigerant flow path and a second cooling water flow path, and the second refrigerant flow path is connected to The refrigerant circuit is connected, the second cooling water flow path is connected with the cooling water circuit, the second refrigerant flow path and the second evaporator can evaporate the refrigerant medium in the refrigerant circuit, and the second cooling water flow path is connected with the cooling water circuit. The cooling water passage enables heat exchange between the refrigerant circuit and the cooling water circuit, so that the temperature of the cooling liquid in the cooling water circuit is lowered.
本方案中,第一蒸发器和第二蒸发器能够对冷媒回路中的冷媒介质进行蒸发从而能够吸收周围环境的热量,以满足对乘员舱制冷和冷却水回路中的冷却液降温的需求,且第一蒸发器能够使冷媒回路余冷却水回路之间的热量能够交换,提高电动汽车热管理系统的能量利用,从而能够大幅提升电动汽车热管理系统的在夏季的制冷效率。In this solution, the first evaporator and the second evaporator can evaporate the refrigerant medium in the refrigerant circuit and absorb the heat of the surrounding environment to meet the requirements for cooling the passenger compartment and cooling the coolant in the cooling water circuit, and The first evaporator can exchange heat between the refrigerant circuit and the cooling water circuit, thereby improving the energy utilization of the electric vehicle thermal management system, thereby greatly improving the cooling efficiency of the electric vehicle thermal management system in summer.
在一种可能的设计中,所述电动汽车热管理系统还包括风门和风量分配机构,所述风门包括第一风门和第二风门,所述第二冷凝器和所述第二蒸发器位于所述风道,所述第二冷凝器能够对所述风道内的风进行加热,所述第二蒸发器能够对所述风道内的风进行降温,当所述第一风门开启、所述第二风门关闭时,所述风量分配机构能够将风送入风道,经第二冷凝器进入乘员舱,实现乘员舱的制热,当所述第一风门关闭、所述第二风门开启时,所述风量分配机构能够将风送入风道,经第二蒸发器进入乘员舱,实现乘员舱的制冷。In a possible design, the electric vehicle thermal management system further includes a damper and an air volume distribution mechanism. The damper includes a first damper and a second damper, and the second condenser and the second evaporator are located at the As for the air duct, the second condenser can heat the wind in the air duct, and the second evaporator can cool the wind in the air duct. When the first damper is opened, the second When the damper is closed, the air volume distribution mechanism can send the wind into the air duct and enter the passenger cabin through the second condenser to realize heating of the passenger cabin. When the first damper is closed and the second damper is opened, the The air volume distribution mechanism can send the wind into the air duct and enter the passenger cabin through the second evaporator to achieve cooling of the passenger cabin.
本方案中,该风道中设置风门能够改变风道内风的流向,从而使风道内的风根据需求被加热或冷却,以满足乘员舱的冬季制热和夏季制冷的需求,且布置简单,不会与冷却水回路产生较多干涉,利于冷却水回路的布置,降低电动汽车热管理系统的结构复杂程度,且针对不同车型的需求,无需大幅度改变电动汽车热管理系统的架构,进一步提高了平台的共用性,降低开发成本,同时,风量分配机构能够调节进入乘员舱的量和风速,以满足乘员舱内成员的使用需求,提高乘员的使用体验。In this solution, the damper installed in the air duct can change the flow direction of the wind in the air duct, so that the wind in the air duct can be heated or cooled according to the demand to meet the needs of winter heating and summer cooling of the passenger cabin. The layout is simple and will not There is more interference with the cooling water circuit, which is beneficial to the layout of the cooling water circuit and reduces the structural complexity of the electric vehicle thermal management system. In addition, according to the needs of different models, there is no need to significantly change the architecture of the electric vehicle thermal management system, further improving the platform The commonality reduces development costs. At the same time, the air volume distribution mechanism can adjust the amount and wind speed entering the crew cabin to meet the needs of the members in the crew cabin and improve the crew experience.
在一种可能的设计中,所述冷媒回路包括第一支路、第二支路、第三支路和第四支路,所述换向节流装置有第一接口、第二接口、第三接口和第四接口,所述电动汽车热管理系统还包括第一前端换热器,所述第一前端换热器能够与大气环境进行换热,所述压缩机和所述冷凝装置设置于所述第一支路,所述蒸发装置设于所述第二支路,所述第一前端换热器设置于所述第四支路,所述第一支路的一端与所述第一接口连接,另一端与所述第二支路和所述第三支路连接,所述第 二支路远离所述第一支路的一端与所述第二接口连接,所述第三支路远离所述第一支路的一端与所述第三接口连通,所述第四支路的一端与所述第四接口连接,另一端连接在所述第一蒸发器和所述第二蒸发器之间的管路上,所述换向节流装置能够控制第一接口、第二接口、第三接口和第四接口之间的通断,以切换第一支路、第二支路、第三支路或第四支路之间的通断状态。In a possible design, the refrigerant circuit includes a first branch, a second branch, a third branch and a fourth branch, and the reversing throttling device has a first interface, a second interface, a third Three interfaces and a fourth interface, the electric vehicle thermal management system also includes a first front-end heat exchanger, the first front-end heat exchanger can exchange heat with the atmospheric environment, the compressor and the condensation device are arranged in The first branch, the evaporation device is provided in the second branch, the first front-end heat exchanger is provided in the fourth branch, one end of the first branch is connected to the first interface connection, and the other end is connected to the second branch and the third branch, and the third One end of the two branches away from the first branch is connected to the second interface, one end of the third branch away from the first branch is connected to the third interface, and the end of the fourth branch is connected to the third interface. One end is connected to the fourth interface, and the other end is connected to the pipeline between the first evaporator and the second evaporator. The reversing throttling device can control the first interface, the second interface, and the third interface. The connection between the third interface and the fourth interface is used to switch the connection state between the first branch, the second branch, the third branch or the fourth branch.
本方案中,第一前端换热器用于第一前端换热器中的冷媒介质与外部环境进行换热,提高冷媒回路的散热效果,降低电动汽车热管理系统的能耗,保证冷媒回路能够在合理的工作温度下进行工作,保证冷媒回路的安全可靠运行,且该冷媒回路设置有多个支路,并通过引用换向节流装置进行切换各支路之间的通断,以使冷媒回路可以形成多个导通模式,从而可以使电动汽车热管理系统根据所处的环境和整车实际运行工况进行调整,采用合适的导通模式进行运行,控制更加灵活,降低了能耗的损失,提高了电动汽车热管理系统的能量优化利用。In this solution, the first front-end heat exchanger is used to exchange heat between the refrigerant medium in the first front-end heat exchanger and the external environment, thereby improving the heat dissipation effect of the refrigerant circuit, reducing the energy consumption of the electric vehicle thermal management system, and ensuring that the refrigerant circuit can Work at a reasonable operating temperature to ensure the safe and reliable operation of the refrigerant circuit. The refrigerant circuit is equipped with multiple branches, and the reversing throttling device is used to switch on and off between the branches so that the refrigerant circuit Multiple conduction modes can be formed, so that the electric vehicle thermal management system can be adjusted according to the environment and the actual operating conditions of the vehicle, and operate in an appropriate conduction mode, making the control more flexible and reducing the loss of energy consumption. , improving the energy optimization utilization of electric vehicle thermal management systems.
在一种可能的设计中,所述电动汽车热管理系统还包括第一电子膨胀阀和第二电子膨胀阀,所述第一电子膨胀阀用于控制所述第二支路及所述第一蒸发器与所述第一支路之间的通断,所述第二电子膨胀阀用于控制所述第四支路与所述二支路之间的通断。In a possible design, the electric vehicle thermal management system further includes a first electronic expansion valve and a second electronic expansion valve. The first electronic expansion valve is used to control the second branch and the first The second electronic expansion valve is used to control the connection between the evaporator and the first branch, and the second electronic expansion valve is used to control the connection between the fourth branch and the second branch.
本方案中,第一电子膨胀阀和第二电子膨胀阀设置能够增加冷媒回路的导通模式,使电动汽车热管理系统的工作模式增多,从而控制更加灵活,减小冷媒回路中的压力损失,节约能耗。第一电子膨胀阀和第二电子膨胀阀具有节流降压的作用,使冷媒介质通过第一电子膨胀阀或第二电子膨胀阀后的压力降低,更易于被蒸发,且第一电子膨胀阀和第二电子膨胀阀还具有控制冷媒介质的流量的作用,防止制冷不足或压缩机异常过热、压缩机被液击损坏等,其中,若冷媒介质的流量过大,则易使液态的冷媒介质进入压缩机造成液击,造成压缩机的损坏,或导致压缩机异常过热,若冷媒介质流量过小,则会导致冷媒介质提前蒸发,导致制冷不足。In this solution, the setting of the first electronic expansion valve and the second electronic expansion valve can increase the conduction mode of the refrigerant circuit and increase the working modes of the electric vehicle thermal management system, thereby making the control more flexible and reducing the pressure loss in the refrigerant circuit. Save energy consumption. The first electronic expansion valve and the second electronic expansion valve have the function of throttling and reducing pressure, so that the pressure of the refrigerant after passing through the first electronic expansion valve or the second electronic expansion valve is reduced, making it easier to evaporate, and the first electronic expansion valve And the second electronic expansion valve also has the function of controlling the flow of the refrigerant medium to prevent insufficient refrigeration, abnormal overheating of the compressor, damage to the compressor by liquid shock, etc. Among them, if the flow rate of the refrigerant medium is too large, it is easy to cause the liquid refrigerant medium to Entering the compressor will cause liquid shock, causing damage to the compressor, or causing abnormal overheating of the compressor. If the refrigerant medium flow rate is too small, it will cause the refrigerant medium to evaporate in advance, resulting in insufficient refrigeration.
在一种可能的设计中,所述冷媒回路包括第一导通模式,在所述第一导通模式,所述换向节流装置控制所述第一接口与所述第二接口连通,以及所述第三接口与所述第四接口连通,以使所述第一支路、第二支路、第四支路和第三支路依次循环连通,其中,所述第一电子膨胀阀处于关闭状态,所述第二电子膨胀阀处于节流状态。In a possible design, the refrigerant circuit includes a first conduction mode, and in the first conduction mode, the reversing throttling device controls the first interface to communicate with the second interface, and The third interface is connected to the fourth interface, so that the first branch, the second branch, the fourth branch and the third branch are cyclically connected in sequence, wherein the first electronic expansion valve is in In the closed state, the second electronic expansion valve is in the throttling state.
本方案中,在第一导通模式中,第一冷凝器能够将冷媒回路中的热量传递到冷却水回路,从而能够实现对冷却水回路的升温,第二冷凝器能够将热量传递给风道中的风形成热风,从而能够实现对乘员舱的制热,且冷媒介质可通过第一前端换热器向外部冷空气环境散热,以使冷媒回路能够在合理的工作温度下进行工作,且在第一导通模式中第二蒸发器导通,第一蒸发器不导通,既减少了循环回路中的部件,降低了回路中的压力损失,减少了压缩机的做功,降低能耗,又能满足冷媒回路的制热循环需求,适用于环境温度较低,乘员舱或冷却水回路中的电池包等部件有制热需求时的工况。In this solution, in the first conduction mode, the first condenser can transfer the heat in the refrigerant circuit to the cooling water circuit, thereby enabling the cooling water circuit to be heated, and the second condenser can transfer heat to the air duct. The wind forms hot air, which can heat the passenger compartment, and the refrigerant medium can dissipate heat to the external cold air environment through the first front-end heat exchanger, so that the refrigerant circuit can work at a reasonable operating temperature, and in the third In the one-conduction mode, the second evaporator is conductive and the first evaporator is not conductive, which not only reduces the components in the circulation loop, reduces the pressure loss in the loop, reduces the work of the compressor, reduces energy consumption, but also It meets the heating cycle requirements of the refrigerant circuit and is suitable for working conditions when the ambient temperature is low and components such as the passenger compartment or the battery pack in the cooling water circuit have heating requirements.
在一种可能的设计中,所述冷媒回路还包括第二导通模式,在所述第二导通模式,所述换向节流装置控制所述第一接口与所述第二接口连通,以使所述第一支路和所述第二支路循环连通,其中,所述第一电子膨胀阀处于节流状态,所述第二电子膨胀阀处于关闭状态。In a possible design, the refrigerant circuit further includes a second conduction mode. In the second conduction mode, the reversing throttling device controls the first interface to communicate with the second interface, So that the first branch and the second branch are in cyclic communication, wherein the first electronic expansion valve is in a throttling state and the second electronic expansion valve is in a closed state.
本方案中,在第二导通模式中,第一冷凝器能够将冷媒回路的热量传递到冷却水回路,从而能够实现对冷却水回路的升温,第二冷凝器能够将热量传递给风道中的风使风道内生成热风,从而能够实现对乘员舱的制热,且第一蒸发器导通,冷却水回路在循环过程中吸收的电池包或动力总成等部件的热量能够被冷媒回路吸收,从而增加第一蒸发器内第二冷媒流路中冷媒介质的温度,以使压缩机能快速回热,且第一冷凝器的第一冷媒流路和第二冷凝器能够释放更多的热量,从而能够满足对冷却水回路中电池包等部件或乘员舱内的供热需求,提高了电动汽车热管理系统的能量优化利用,降低能耗,适用于环境温度低,乘员舱或冷却水回路中的电池包等部件有制热需求,且冷却水回路中的一些部件(例如电池包、动力总成等在驾驶过程中能够升温的部件)的余热可以回收制热时的工况。In this solution, in the second conduction mode, the first condenser can transfer the heat of the refrigerant circuit to the cooling water circuit, thereby enabling the cooling water circuit to be heated, and the second condenser can transfer heat to the air duct. The wind generates hot air in the air duct, thereby heating the passenger compartment, and the first evaporator is turned on, and the heat of the battery pack or powertrain and other components absorbed by the cooling water circuit during the circulation process can be absorbed by the refrigerant circuit. Thereby increasing the temperature of the refrigerant medium in the second refrigerant flow path in the first evaporator, so that the compressor can quickly recover heat, and the first refrigerant flow path and the second condenser of the first condenser can release more heat, thereby It can meet the heating needs of battery packs and other components in the cooling water circuit or in the passenger compartment, improves the optimal energy utilization of the electric vehicle thermal management system, and reduces energy consumption. It is suitable for low ambient temperatures and in the passenger compartment or cooling water circuit. Components such as battery packs have heating requirements, and the waste heat of some components in the cooling water circuit (such as battery packs, powertrains and other components that can heat up during driving) can be recovered during heating conditions.
在一种可能的设计中,所述冷媒回路还包括第三导通模式,在所述第三导通模式,所述换向节流装置控制所述第一接口与所述第四接口连通,以及所述第二接口与所述第三接口连通,以使所述第一支路、所述第二支路、所述第三支路和所述第四支路循环连通,其中,所述第一电子膨 胀阀和所述第二电子膨胀阀均处于节流状态。In a possible design, the refrigerant circuit further includes a third conduction mode, and in the third conduction mode, the reversing throttling device controls the first interface to communicate with the fourth interface, And the second interface is connected with the third interface so that the first branch, the second branch, the third branch and the fourth branch are in cyclic communication, wherein, the The first electronic expansion Both the expansion valve and the second electronic expansion valve are in a throttling state.
本方案中,在第三导通模式中,第一蒸发器能够将冷却水回路中的热量传递给冷媒回路,从而能够实现对冷却水回路的降温,第二蒸发器能够吸收风道内风的热量使风道内生成冷风,从而能够实现对乘员舱的制冷,且第一蒸发器导通,同时,冷媒介质进入第一蒸发器或第二蒸发器之前,先经第一前端换热器与外部环境进行低温换热,使冷媒介质的温度进一步降低,从而能够使冷媒介质在第一蒸发器或第二蒸发器中被蒸发时吸收更多的热量,使第一蒸发器的第二冷媒流路和第二蒸发器能够吸收更多的热量以满足冷却水回路中电池包等部件或乘员舱内的制冷需求,适用于环境温度较高,乘员舱或冷却水回路中的电池包等部件有制冷需求的工况。In this solution, in the third conduction mode, the first evaporator can transfer the heat in the cooling water circuit to the refrigerant circuit, thereby cooling the cooling water circuit, and the second evaporator can absorb the heat of the wind in the air duct. Cold air is generated in the air duct to cool the passenger compartment, and the first evaporator is turned on. At the same time, before the refrigerant medium enters the first evaporator or the second evaporator, it first passes through the first front-end heat exchanger and communicates with the external environment. Perform low-temperature heat exchange to further reduce the temperature of the refrigerant medium, so that the refrigerant medium can absorb more heat when it is evaporated in the first evaporator or the second evaporator, so that the second refrigerant flow path of the first evaporator and The second evaporator can absorb more heat to meet the refrigeration needs of components such as the battery pack in the cooling water circuit or the passenger compartment. It is suitable for use when the ambient temperature is high and the components such as the battery pack or battery pack in the cooling water circuit have refrigeration needs. working conditions.
在一种可能的设计中,所述冷媒回路还包括第四导通模式,在所述第四导通模式,所述换向节流装置控制所述第一接口与所述第四接口连通,以及所述第二接口与所述第三接口连通,以使所述第一支路、所述第四支路、所述第二支路和所述第三支路依次循环连通,其中,所述第一电子膨胀阀处于关闭状态,所述第二电子膨胀阀处于节流状态。In a possible design, the refrigerant circuit further includes a fourth conduction mode. In the fourth conduction mode, the reversing throttling device controls the first interface to communicate with the fourth interface, And the second interface is connected with the third interface, so that the first branch, the fourth branch, the second branch and the third branch are connected in sequence, wherein, the The first electronic expansion valve is in a closed state, and the second electronic expansion valve is in a throttling state.
本方案中,在第四导通模式中,第二蒸发器能够吸收风道内风的热量使风道内生成冷风,从而能够实现对乘员舱的制冷,冷媒介质进入第二蒸发器之前,先经第一前端换热器与外部环境进行低温换热,使冷媒介质的温度进一步降低,从而能够使冷媒介质在第二蒸发器中被蒸发时,第二蒸发器吸收风道内更多的热量,满足乘员舱内的制冷需求,且第一蒸发器不导通,减少了循环回路中的部件,降低了回路中的压力损失,减少了压缩机的做功,降低能耗,同时,全部冷媒介质进入第二蒸发器,使得第二蒸发器的蒸发吸热效果更好,适用于环境温度较高,乘员舱单独制冷需求的工况。In this solution, in the fourth conduction mode, the second evaporator can absorb the heat of the wind in the air duct to generate cold air in the air duct, thereby achieving cooling of the passenger compartment. Before the refrigerant medium enters the second evaporator, it first passes through the third evaporator. A front-end heat exchanger performs low-temperature heat exchange with the external environment to further reduce the temperature of the refrigerant medium, so that when the refrigerant medium is evaporated in the second evaporator, the second evaporator absorbs more heat in the air duct to satisfy the occupants The refrigeration demand in the cabin, and the first evaporator is not conductive, reduces the components in the circulation loop, reduces the pressure loss in the loop, reduces the work of the compressor, and reduces energy consumption. At the same time, all refrigerant media enters the second The evaporator makes the evaporation and heat absorption effect of the second evaporator better, and is suitable for working conditions where the ambient temperature is high and the passenger compartment needs separate cooling.
在一种可能的设计中,所述冷媒回路还包括第五导通模式,在所述第五导通模式,所述换向节流装置控制所述第一接口与所述第四接口连通,以使所述第一支路、所述第四支路、所述第二支路依次循环连通,其中,所述第一电子膨胀阀和所述第二电子膨胀阀均处于节流状态。In a possible design, the refrigerant circuit further includes a fifth conduction mode. In the fifth conduction mode, the reversing throttling device controls the first interface to communicate with the fourth interface, So that the first branch, the fourth branch, and the second branch are connected cyclically in sequence, wherein both the first electronic expansion valve and the second electronic expansion valve are in a throttling state.
本方案中,在第五导通模式中,第一蒸发器能够将第二冷却水流路中冷却水回路的热量传递给第二冷媒流路中的冷媒流路,从而能够实现对冷却水回路的降温,且冷媒介质进入第一蒸发器之前,先经第一前端换热器与外部环境进行低温换热,使冷媒介质的温度进一步降低,使第一蒸发器的第二冷媒流路能够从冷却水回路中吸收更多的热量,使冷却水回路的温度更低,以满足冷却水回路中电池包等部件的制冷需求,且第二蒸发器不导通,减少了循环回路中的部件,降低了回路中的压力损失,减少了压缩机的做功,降低能耗,同时,全部冷媒介质进入第一蒸发器,使得第一蒸发器的第二冷媒流路的蒸发吸热效果也更好,适用于环境温度较高,冷却水回路中电池包等部件单独制冷需求的工况。In this solution, in the fifth conduction mode, the first evaporator can transfer the heat of the cooling water circuit in the second cooling water flow path to the refrigerant flow path in the second refrigerant flow path, thereby achieving control of the cooling water circuit. Cooling, and before the refrigerant medium enters the first evaporator, it first conducts low-temperature heat exchange with the external environment through the first front-end heat exchanger, so that the temperature of the refrigerant medium is further reduced, so that the second refrigerant flow path of the first evaporator can be cooled from More heat is absorbed in the water circuit, making the temperature of the cooling water circuit lower to meet the cooling needs of the battery pack and other components in the cooling water circuit. Moreover, the second evaporator is non-conducting, reducing the number of components in the circulation circuit and reducing the The pressure loss in the circuit is reduced, the work of the compressor is reduced, and the energy consumption is reduced. At the same time, all the refrigerant medium enters the first evaporator, so that the evaporation heat absorption effect of the second refrigerant flow path of the first evaporator is also better, and it is suitable for Due to the high ambient temperature, the battery pack and other components in the cooling water circuit require separate cooling.
在一种可能的设计中,所述换向节流装置包括第一节流阀、第二节流阀、第三节流阀和第四节流阀,所述第一节流阀设置于所述第一接口与所述第二接口之间,所述第二节流阀设置于所述第二接口与所述第三接口之间,所述第三节流阀设置于所述第三接口与所述第四接口之间,所述第四节流阀设置于所述第四接口与所述第三接口之间。In a possible design, the reversing throttle device includes a first throttle valve, a second throttle valve, a third throttle valve and a fourth throttle valve, and the first throttle valve is disposed on the between the first interface and the second interface, the second throttle valve is disposed between the second interface and the third interface, the third throttle valve is disposed at the third interface and the fourth interface, the fourth throttle valve is disposed between the fourth interface and the third interface.
本方案中,该控制结构简单,成本低,功能可靠,易于控制各支路的切换,且使换向节流装置具有节流降压的效果,能够保证冷媒回路在各个导通模式下的工作循环的可靠运行。In this solution, the control structure is simple, low cost, reliable in function, easy to control the switching of each branch, and the reversing throttling device has the effect of throttling and pressure reduction, which can ensure the work of the refrigerant circuit in each conduction mode Reliable operation of the cycle.
在一种可能的设计中,所述电动汽车热管理系统还包括八通阀、第二前端换热器、动力总成、电池包、第一水泵和第二水泵,所述八通阀设置有第一阀口、第二阀口、第三阀口、第四阀口、第五阀口、第六阀口、第七阀口和第八阀口,所述冷却水回路包括第一回路、第二回路、第三回路和第四回路,所述第一冷凝器设置于所述第一回路,所述第一回路的一端与所述第三阀口连接,另一端与所述第四阀口连接,所述第一蒸发器设置于所述第二回路,所述第二回路的一端与所述第一阀口连接,另一端与所述第六阀口连接,所述动力总成、所述第二前端换热器和所述第一水泵设置于所述第三回路,所述第三回路的一端与所述第五阀口连接,另一端与所述第八阀口连接,所述电池包和所述第二水泵设置于所述第四回路,所述第四回路的一端与所述第二阀口连接,另一端与所述第七阀口连接,所述八通阀能够控制所述第一阀口、所述第二阀口、所述第三阀口、所述第四阀口、所述第五阀口、所述第六阀口、所述第七阀口和所述第八阀口之间的通断,以切 换所述第一回路、所述第二回路、所述第三回路和所述第四回路之间的通断状态。In a possible design, the electric vehicle thermal management system also includes an eight-way valve, a second front-end heat exchanger, a powertrain, a battery pack, a first water pump and a second water pump, and the eight-way valve is provided with The first valve port, the second valve port, the third valve port, the fourth valve port, the fifth valve port, the sixth valve port, the seventh valve port and the eighth valve port, the cooling water circuit includes a first circuit, second loop, third loop and fourth loop, the first condenser is arranged in the first loop, one end of the first loop is connected to the third valve port, and the other end is connected to the fourth valve port is connected, the first evaporator is provided in the second loop, one end of the second loop is connected to the first valve port, and the other end is connected to the sixth valve port, the power assembly, The second front-end heat exchanger and the first water pump are provided in the third circuit, one end of the third circuit is connected to the fifth valve port, and the other end is connected to the eighth valve port, so The battery pack and the second water pump are provided in the fourth circuit. One end of the fourth circuit is connected to the second valve port, and the other end is connected to the seventh valve port. The eight-way valve can Controlling the first valve port, the second valve port, the third valve port, the fourth valve port, the fifth valve port, the sixth valve port, the seventh valve port and The eighth valve port is connected to cut Switch the on-off state between the first loop, the second loop, the third loop and the fourth loop.
本方案中,八通阀的设置减少了冷却水回路中的控制阀部件的使用,从而降低了冷却水回路的结构复杂程度,且便于控制切换第一回路、第二回路、第三回路和第四回路之间的通断状态,针对不同的车型的需求无需对电动汽车换热系统的构架进行大的改动,平台共用性较高,节约投入成本。控制八通阀以切换第一回路、第二回路、第三回路和第四回路之间的通断状态,能够使冷却水回路形成多个连通模式,从而可以使电动汽车热管理系统根据所处的环境和整车实际运行工况进行调整,采用合适的导通模式进行运行,实现电池包等部件的冬季制热或夏季制冷,或动力总成等部件的散热等功能,控制更加灵活,降低了能耗的损失,第二前端换热器用于第二前端换热器中的冷却液与外部环境进行换热,当其内部的冷却液的温度高于环境温度时,第二前端换热器向环境放热,以使冷却水回路中多余的热量可向外界环境散热的目的,当其内部的冷却液的温度低于环境温度时,第二前端换热器从外部环境吸热,以实现外界环境的热量向冷却水回路转移,以使冷却水回路中的热量可以被冷媒回路吸收利用,提高了电动汽车热管理系统的能量优化利用,降低能耗。In this solution, the setting of the eight-way valve reduces the use of control valve components in the cooling water circuit, thereby reducing the structural complexity of the cooling water circuit and making it easier to control and switch between the first circuit, the second circuit, the third circuit and the third circuit. The on-off status between the four circuits can meet the needs of different models without making major changes to the structure of the electric vehicle heat exchange system. The platform has high commonality and saves investment costs. Controlling the eight-way valve to switch the on-off status between the first circuit, the second circuit, the third circuit and the fourth circuit can form multiple connection modes for the cooling water circuit, thereby allowing the electric vehicle thermal management system to be based on the location of the cooling water circuit. The environment and the actual operating conditions of the vehicle are adjusted, and the appropriate conduction mode is used for operation to realize functions such as winter heating or summer cooling of battery packs and other components, or heat dissipation of powertrain and other components. The control is more flexible and reduces the cost. To reduce the loss of energy consumption, the second front-end heat exchanger is used to exchange heat between the coolant in the second front-end heat exchanger and the external environment. When the temperature of the coolant inside the second front-end heat exchanger is higher than the ambient temperature, the second front-end heat exchanger The purpose of dissipating heat to the environment so that the excess heat in the cooling water circuit can be dissipated to the external environment. When the temperature of the coolant inside is lower than the ambient temperature, the second front-end heat exchanger absorbs heat from the external environment to achieve The heat from the external environment is transferred to the cooling water circuit so that the heat in the cooling water circuit can be absorbed and utilized by the refrigerant circuit, which improves the energy optimization utilization of the electric vehicle thermal management system and reduces energy consumption.
在一种可能的设计中,所述八通阀包括阀芯,转动所述阀芯能够控制所述第一阀口、所述第二阀口、所述第三阀口、所述第四阀口、所述第五阀口、所述第六阀口、所述第七阀口和所述第八阀口之间的通断。In a possible design, the eight-way valve includes a valve core, and rotating the valve core can control the first valve port, the second valve port, the third valve port, and the fourth valve The connection between the valve port, the fifth valve port, the sixth valve port, the seventh valve port and the eighth valve port.
本方案中,该阀芯的结构简单,控制方便,功能可靠,便于八通阀对第一回路、第二回路、第三回路和第四回路之间的通断控制,成本低,易于实现,进一步降低了冷却水回路中控制阀等部件的使用,节约成本。In this solution, the valve core has a simple structure, convenient control, and reliable function. It facilitates the on-off control of the first loop, the second loop, the third loop, and the fourth loop by the eight-way valve. It is low cost and easy to implement. This further reduces the use of control valves and other components in the cooling water circuit, saving costs.
在一种可能的设计中,所述电动汽车热管理系统还包括第一控制阀和第二控制阀,所述第一控制阀设置于所述第一回路,用于控制所述第一冷凝器与所述冷却水回路的通断,所述第二控制阀设置于所述第三回路,用于控制所述第二前端换热器与所述冷却水回路的通断。In a possible design, the electric vehicle thermal management system further includes a first control valve and a second control valve. The first control valve is provided in the first circuit and is used to control the first condenser. The second control valve is provided in the third circuit to control the connection between the second front-end heat exchanger and the cooling water circuit.
本方案中,该第一控制阀和第二控制阀进一步提高了冷却水回路的控制灵活程度,能够根据具体实际工况选择第一冷凝器与第二前端换热器是否需要加入冷却水回路的工作循环,以使冷却水回路的能量能够被充分利用,进一步节约电动汽车的能耗。In this solution, the first control valve and the second control valve further improve the control flexibility of the cooling water loop, and can select whether the first condenser and the second front-end heat exchanger need to be added to the cooling water loop according to specific actual working conditions. Working cycle, so that the energy of the cooling water circuit can be fully utilized, further saving the energy consumption of electric vehicles.
在一种可能的设计中,所述八通阀包括第一连通模式,在所述第一连通模式,所述第二阀口与所述第三阀口连通,所述第四阀口与所述第七阀口连通,以使所述第一回路与所述第四回路循环连通,所述第一阀口与所述第八阀口连通,所述第五阀口与所述第六阀口连通,以使所述第二回路与所述第三回路循环连通,其中,所述第一蒸发器、所述第一冷凝器和所述第二前端换热器处于导通到状态。In a possible design, the eight-way valve includes a first communication mode. In the first communication mode, the second valve port is connected to the third valve port, and the fourth valve port is connected to the The seventh valve port is connected to the first circuit and the fourth circuit, the first valve port is connected to the eighth valve port, and the fifth valve port is connected to the sixth valve The first evaporator, the first condenser and the second front-end heat exchanger are in a connected state.
本方案中,第一连通模式适用于环境温度较低,乘员舱或电池包有加热需求的工况,能够将第二回路与第三回路形成循环回路中从外界环境吸收的热量及动力总成的余温作为冷媒回路的热源,通过冷媒回路的循环,最终把热量经第一冷凝器转移到第一回路与第四回路形成循环回路中,从而实现电池包的加热及动力总成的余温回收利用,大幅度降低冬季制热能耗,提升冬季续航。In this solution, the first connection mode is suitable for working conditions where the ambient temperature is low and the passenger compartment or battery pack needs to be heated. It can form a circulation loop between the second loop and the third loop to absorb heat from the external environment and the powertrain. The residual temperature is used as the heat source of the refrigerant circuit. Through the circulation of the refrigerant circuit, the heat is finally transferred through the first condenser to the first loop and the fourth loop to form a circulation loop, thereby realizing the heating of the battery pack and the residual temperature of the powertrain. Recycling can significantly reduce heating energy consumption in winter and improve battery life in winter.
在一种可能的设计中,所述八通阀还包括第二连通模式,在所述第二连通模式,所述第一阀口与所述第二阀口连通,所述第六阀口与所述第七阀口连通,以使所述第二回路与所述第四回路循环连通,所述第五阀口与所述第八阀口连通,以使所述第三回路循环连通,其中,所述第一蒸发器和所述第二前端换热器处于导通状态。In a possible design, the eight-way valve further includes a second communication mode. In the second communication mode, the first valve port is connected to the second valve port, and the sixth valve port is connected to The seventh valve port is connected to the second circuit and the fourth circuit, and the fifth valve port is connected to the eighth valve port to make the third circuit cyclically connected, wherein , the first evaporator and the second front-end heat exchanger are in a conductive state.
本方案中,第二连通模式适用于动力总成和电池包温度较高有散热需求的工况,能够将第二回路与第四回路形成循环回路中电池包多余的热量转移到冷媒回路,降低冷却液的温度,实现对电池包的冷却,或者,第三回路能够自成循环,通过第二前端换热器向外部环境放热实现动力总成的散热,架构简单,电动汽车热管理系统的能耗较低。In this solution, the second connection mode is suitable for working conditions where the powertrain and battery pack temperatures are high and require heat dissipation. It can transfer the excess heat of the battery pack in the circulation loop formed by the second loop and the fourth loop to the refrigerant loop, reducing the The temperature of the coolant can be used to cool the battery pack, or the third circuit can form a cycle of its own and dissipate heat to the external environment through the second front-end heat exchanger to achieve heat dissipation of the powertrain. The structure is simple and the thermal management system of electric vehicles Lower energy consumption.
在一种可能的设计中,所述八通阀还包括第三连通模式,在所述第三连通模式,所述第二阀口与所述第三阀口连通,所述第四阀口与所述第五阀口连通,所述第七阀口与所述第八阀口连通,以使所述第一回路、所述第三回路和所述第四回路循环连通,其中,所述第一冷凝器和所述第二前端换热器处于导通状态。 In a possible design, the eight-way valve further includes a third communication mode. In the third communication mode, the second valve port is connected to the third valve port, and the fourth valve port is connected to The fifth valve port is connected, and the seventh valve port is connected with the eighth valve port, so that the first loop, the third loop and the fourth loop are in cyclic communication, wherein the third loop A condenser and the second front-end heat exchanger are in a conductive state.
本方案中,第三连通模式适用于电池包有加热需求的工况,能够将回路中动力总成的余温回收利用,以使冷却液的温度能快速升温,从而提高电池包的加热速度,使电池包快速进入正常的工作状态,且能够降低制热能耗。In this solution, the third connection mode is suitable for working conditions where the battery pack needs to be heated. It can recycle the residual temperature of the powertrain in the circuit so that the temperature of the coolant can quickly rise, thereby increasing the heating speed of the battery pack. The battery pack can quickly enter normal working status and reduce heating energy consumption.
在一种可能的设计中,所述八通阀还包括第四连通模式,在所述第四连通模式,所述第一阀口与所述第八阀口连通,所述第五阀口与所述第六阀口连通,以使所述第二回路与所述第三回路循环连通,所述第二阀口与所述第七阀口连通,以使所述第四回路循环连通,其中,所述第一蒸发器和所述第二前端换热器处于导通状态。In a possible design, the eight-way valve further includes a fourth communication mode. In the fourth communication mode, the first valve port is connected to the eighth valve port, and the fifth valve port is connected to The sixth valve port is connected to make the second circuit cyclically communicate with the third circuit, and the second valve port is connected with the seventh valve port so that the fourth circuit is cyclically connected, wherein , the first evaporator and the second front-end heat exchanger are in a conductive state.
本方案中,第四连通模式适用于电池包无冷却和加热需求,但电池温度不均匀的工况,使电池包的高温部分热量能够向低温部分转移,节约能耗,或者,能够实现动力总成的余温回收利用,大幅度降低冬季制热能耗,提升冬季续航。In this solution, the fourth connection mode is suitable for working conditions where the battery pack has no cooling and heating requirements, but the battery temperature is uneven. It allows the heat from the high-temperature part of the battery pack to be transferred to the low-temperature part, saving energy consumption, or realizing the powertrain. The resulting waste heat is recycled and utilized, which greatly reduces heating energy consumption in winter and improves battery life in winter.
在一种可能的设计中,所述八通阀还包括第五连通模式,在所述第五连通模式,所述第一阀口与所述第二阀口连通,所述第六阀口与所述第七阀口连通,以使所述第二回路和所述第四回路循环连通,所述第三阀口与所述第八阀口连通,所述第四阀口与所述第五阀口连通,以使所述第一回路与所述第三回路循环连通,其中,所述第一蒸发器、所述第一冷凝器和所述第二前端换热器处于导通到状态。In a possible design, the eight-way valve further includes a fifth communication mode. In the fifth communication mode, the first valve port is connected to the second valve port, and the sixth valve port is connected to The seventh valve port is connected to the second circuit and the fourth circuit, the third valve port is connected to the eighth valve port, and the fourth valve port is connected to the fifth valve port. The valve port is connected to cyclically communicate the first loop with the third loop, wherein the first evaporator, the first condenser and the second front-end heat exchanger are in a conductive state.
本方案中,第五连通模式适用于环境温度较高,电池包有散热需求,或乘员舱有制冷需求的工况,能够将第二回路与第四回路形成循环回路中电池包多余的热量转移到冷媒回路,降低冷却液的温度,实现对电池包的冷却,或者,能够通过第一冷凝器将冷媒回路中热量转移到一回路与第三回路形成的循环回路中,通过冷却水回路的循环,最终将热量经第二前端换热器释放到外部环境,从而实现第二前端换热器和第一冷凝器同时对冷媒回路进行冷却的功能,大幅度提升夏季制冷效率,节约能耗,提升夏季制冷峰值性。In this solution, the fifth connection mode is suitable for working conditions where the ambient temperature is high, the battery pack needs heat dissipation, or the passenger compartment needs cooling. It can transfer the excess heat of the battery pack in the second loop and the fourth loop to form a circulation loop. to the refrigerant circuit to lower the temperature of the coolant to cool the battery pack. Alternatively, the heat in the refrigerant circuit can be transferred through the first condenser to the circulation loop formed by the primary loop and the third loop, and the cooling water loop can be circulated through the first condenser. , and finally the heat is released to the external environment through the second front-end heat exchanger, thereby realizing the function of the second front-end heat exchanger and the first condenser cooling the refrigerant circuit at the same time, greatly improving summer cooling efficiency, saving energy consumption, and improving Summer cooling peak.
在一种可能的设计中,所述八通阀还包括第六连通模式,在所述第六连通模式,所述第一阀口与所述第四阀口连通,所述第二阀口与所述第三阀口连通,所述第五阀口与所述第六阀口连通,所述第七阀口与所述第八阀口连通,以使所述第三回路、所述第二回路、所述第一回路和所述第四回路依次循环连通,其中,所述第一冷凝器和所述第二蒸发器处于导通状态。In a possible design, the eight-way valve further includes a sixth communication mode. In the sixth communication mode, the first valve port is connected to the fourth valve port, and the second valve port is connected to The third valve port is connected to the sixth valve port, the fifth valve port is connected to the sixth valve port, and the seventh valve port is connected to the eighth valve port, so that the third circuit and the second valve port are connected. The loop, the first loop and the fourth loop are connected cyclically in sequence, wherein the first condenser and the second evaporator are in a conductive state.
本方案中,第六连通模式适用于动力总成和电池包均无冷却或散热需求的工况,能够将电池包和动力总成的余温向冷却水回路转移,通过冷媒回路的循环,最终将热量经第一蒸发器转移到冷媒回路中,被冷媒回路吸收利用,使经第一蒸发器的冷媒介质能够被进一步蒸发,使压缩机回热吸入的冷媒介质的过热度提升,避免压缩机吸附带液的冷媒介质,保证压缩机的可靠运行,且能够节约能耗。In this solution, the sixth connection mode is suitable for working conditions where neither the powertrain nor the battery pack requires cooling or heat dissipation. It can transfer the residual temperature of the battery pack and powertrain to the cooling water circuit, and through the circulation of the refrigerant circuit, ultimately The heat is transferred to the refrigerant circuit through the first evaporator, and is absorbed and utilized by the refrigerant circuit, so that the refrigerant medium passing through the first evaporator can be further evaporated, so that the superheat of the refrigerant medium sucked in by the compressor can be increased to avoid the compressor Adsorbs liquid-laden refrigerant media to ensure reliable operation of the compressor and save energy consumption.
在一种可能的设计中,所述八通阀还包括第七连通模式,在所述第七连通模式,所述第一阀口与所述第八阀口连通,所述第二阀口与所述第五阀口连通,所述第六阀口与所述第七阀口连通,以使所述第二回路、所述第三回路和所述第四回路循环连通,其中,所述第一蒸发器和所述第二前端换热器处于导通状态。In a possible design, the eight-way valve further includes a seventh communication mode. In the seventh communication mode, the first valve port is connected to the eighth valve port, and the second valve port is connected to The fifth valve port is connected, and the sixth valve port is connected with the seventh valve port, so that the second circuit, the third circuit and the fourth circuit are cyclically connected, wherein the third circuit An evaporator and the second front-end heat exchanger are in a conductive state.
本方案中,第七连通模式适用于动力总成和电池包均无冷却或散热需求的工况,外界环境的热量、动力总成和电池包的余温向冷却水回路转移,通过冷媒回路的循环,最终热量经第一蒸发器转移到冷媒回路中,被冷媒回路吸收利用,进一步降低能耗。In this solution, the seventh connection mode is suitable for working conditions where neither the powertrain nor the battery pack needs cooling or heat dissipation. The heat of the external environment and the residual temperature of the powertrain and battery pack are transferred to the cooling water circuit. Through the refrigerant circuit, cycle, and finally the heat is transferred to the refrigerant circuit through the first evaporator, and is absorbed and utilized by the refrigerant circuit, further reducing energy consumption.
在一种可能的设计中,所述八通阀还包括第八连通模式,在所述第八连通模式,所述第一阀口与所述第二阀口连通,所述第三阀口与所述第六阀口连通,所述第四阀口与所述第五阀口连通,所述第七阀口与所述第八阀口连通,以使所述第三回路、所述第一回路、所述第二回路和所述第四回路依次循环连通,其中,所述第一蒸发器和所述第一冷凝器处于导通状态。In a possible design, the eight-way valve further includes an eighth communication mode. In the eighth communication mode, the first valve port is connected to the second valve port, and the third valve port is connected to The sixth valve port is connected to the fifth valve port, the fourth valve port is connected to the fifth valve port, and the seventh valve port is connected to the eighth valve port, so that the third circuit and the first valve port are connected. The loop, the second loop and the fourth loop are cyclically connected in sequence, wherein the first evaporator and the first condenser are in a conductive state.
本方案中,第八连通模式适用于动力总成和电池包均无冷却或散热需求的工况,能够将第一冷凝器释放的热量以及电池包和动力总成的余温向冷却水回路转移,通过冷媒回路的循环,最终将热量经第一蒸发器转移到冷媒回路中,使经第一蒸发器的冷媒介质能够被进一步蒸发,使压缩机回热吸入的冷媒介质的过热度提升,避免压缩机吸附带液的冷媒介质,保证压缩机的可靠运行,且能够节约能耗。 In this solution, the eighth connection mode is suitable for working conditions where neither the powertrain nor the battery pack requires cooling or heat dissipation. It can transfer the heat released by the first condenser and the residual temperature of the battery pack and powertrain to the cooling water circuit. , through the circulation of the refrigerant circuit, the heat is finally transferred to the refrigerant circuit through the first evaporator, so that the refrigerant medium passing through the first evaporator can be further evaporated, so that the superheat of the refrigerant medium sucked back by the compressor is increased, preventing The compressor adsorbs liquid-laden refrigerant media to ensure reliable operation of the compressor and save energy consumption.
应当理解的是,以上的一般描述和后文的细节描述仅是示例性的,并不能限制本申请。It should be understood that the above general description and the following detailed description are only exemplary and do not limit the present application.
附图说明Description of the drawings
图1为本申请所提供电动汽车热管理系统在一种实施例中的架构图;Figure 1 is an architectural diagram of an electric vehicle thermal management system provided by this application in one embodiment;
图2为本申请所提供电动汽车热管理系统在另一种实施例中的架构图;Figure 2 is an architectural diagram of the electric vehicle thermal management system provided by this application in another embodiment;
图3为本申请所提供电动汽车热管理系统在另一种实施例中的架构图;Figure 3 is an architectural diagram of the electric vehicle thermal management system provided by this application in another embodiment;
图4为图1中冷媒回路在第一导通模式下工作原理示意图;Figure 4 is a schematic diagram of the working principle of the refrigerant circuit in Figure 1 in the first conduction mode;
图5为图1中冷媒回路在第二导通模式下工作原理示意图;Figure 5 is a schematic diagram of the working principle of the refrigerant circuit in Figure 1 in the second conduction mode;
图6为图1中冷媒回路在第三导通模式下工作原理示意图;Figure 6 is a schematic diagram of the working principle of the refrigerant circuit in Figure 1 in the third conduction mode;
图7为图1中冷媒回路在第四导通模式下工作原理示意图;Figure 7 is a schematic diagram of the working principle of the refrigerant circuit in Figure 1 in the fourth conduction mode;
图8为图1中冷媒回路在第五导通模式下工作原理示意图;Figure 8 is a schematic diagram of the working principle of the refrigerant circuit in Figure 1 in the fifth conduction mode;
图9为图1中冷却水回路在第一连通模式下的工作原理示意图;Figure 9 is a schematic diagram of the working principle of the cooling water circuit in Figure 1 in the first connection mode;
图10为图1中冷却水回路在第二连通模式下的工作原理示意图;Figure 10 is a schematic diagram of the working principle of the cooling water circuit in Figure 1 in the second connection mode;
图11为图1中冷却水回路在第三连通模式下的工作原理示意图;Figure 11 is a schematic diagram of the working principle of the cooling water circuit in Figure 1 in the third connection mode;
图12为图1中冷却水回路在第四连通模式下的工作原理示意图;Figure 12 is a schematic diagram of the working principle of the cooling water circuit in Figure 1 in the fourth connection mode;
图13为图1中冷却水回路在第五连通模式下的工作原理示意图;Figure 13 is a schematic diagram of the working principle of the cooling water circuit in Figure 1 in the fifth connection mode;
图14为图1中冷却水回路在第六连通模式下的工作原理示意图;Figure 14 is a schematic diagram of the working principle of the cooling water circuit in Figure 1 in the sixth connection mode;
图15为图1中冷却水回路在第七连通模式下的工作原理示意图;Figure 15 is a schematic diagram of the working principle of the cooling water circuit in Figure 1 in the seventh connection mode;
图16为图1中冷却水回路在第八连通模式下的工作原理示意图。Figure 16 is a schematic diagram of the working principle of the cooling water circuit in Figure 1 in the eighth connection mode.
附图标记:
1-冷媒回路;
11-压缩机;
12-冷凝装置;
121-第一冷凝器;
121a-第一冷媒流路;
121b-第一冷却水流路;
122-第二冷凝器;
13-换向节流装置;
131-第一接口;
132-第二接口;
133-第三接口;
134-第四接口;
135-第一节流阀;
136-第二节流阀;
137-第三节流阀;
138-第四节流阀;
14-蒸发装置;
141-第一蒸发器;
141a-第二冷媒流路;
141b-第二冷却水流路;
142-第二蒸发器;
15-第一前端换热器;
16a-第一支路;
16b-第二支路;
16c-第三支路;
16d-第四支路;
17-第一电子膨胀阀;
18-第二电子膨胀阀;
2-冷却水回路;
21-八通阀;
211-第一阀口;
212-第二阀口;
213-第三阀口;
214-第四阀口;
215-第五阀口;
216-第六阀口;
217-第七阀口;
218-第八阀口;
219-阀芯;
22-第二前端换热器;
23-动力总成;
24-电池包;
25-第一水泵;
26-第二水泵;
27a-第一回路;
27b-第二回路;
27c-第三回路;
27d-第四回路;
28-第一控制阀;
29-第二控制阀。
Reference signs:
1-Refrigerant circuit;
11-Compressor;
12-Condensing device;
121-First condenser;
121a-first refrigerant flow path;
121b-first cooling water path;
122-Second condenser;
13-Reversing throttling device;
131-First interface;
132-Second interface;
133-Third interface;
134-Fourth interface;
135-First throttle valve;
136-Second throttle valve;
137-Third throttle valve;
138-Fourth throttle valve;
14-Evaporation device;
141-First evaporator;
141a-Second refrigerant flow path;
141b-Second cooling water passage;
142-Second evaporator;
15-First front-end heat exchanger;
16a-First branch;
16b-Second branch;
16c-Third branch;
16d-Fourth branch;
17-First electronic expansion valve;
18-Second electronic expansion valve;
2-Cooling water circuit;
21-Eight-way valve;
211-First valve port;
212-Second valve port;
213-Third valve port;
214-Fourth valve port;
215-fifth valve port;
216-Sixth valve port;
217-Seventh valve port;
218-eighth valve port;
219-spool;
22-Second front-end heat exchanger;
23-Powertrain;
24-battery pack;
25-First water pump;
26-Second water pump;
27a-First circuit;
27b-Second circuit;
27c-Third circuit;
27d-Fourth circuit;
28-First control valve;
29-Second control valve.
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本申请的实施例,并与说明书一起用于解释本申请的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the application and together with the description, serve to explain the principles of the application.
具体实施方式Detailed ways
为了更好的理解本申请的技术方案,下面结合附图对本申请实施例进行详细描述。In order to better understand the technical solution of the present application, the embodiments of the present application will be described in detail below with reference to the accompanying drawings.
在一种具体实施例中,下面通过具体的实施例并结合附图对本申请做进一步的详细描述。In a specific embodiment, the present application will be further described in detail below through specific embodiments and in conjunction with the accompanying drawings.
本申请提供了一种电动汽车热管理系统,如图1~图3所示,包括压缩机11、冷凝装置12、换向节流装置13、蒸发装置14和风道(图中未示出),压缩机11、冷凝装置12、换向节流装置13和蒸发装置14依次连通形成冷媒回路1,风道内的风能够吸收冷媒回路1中的冷凝装置12的热量,以实现乘员舱的制热,风道内的风能够将热量传递至冷媒回路1中的蒸发装置14,以实现乘员舱的制冷,其中,压缩机11的出口与冷凝装置12连接,换向节流装置13设置于冷凝装置12和蒸发装置14之间。This application provides an electric vehicle thermal management system, as shown in Figures 1 to 3, including a compressor 11, a condensation device 12, a reversing throttling device 13, an evaporation device 14 and an air duct (not shown in the figure), The compressor 11, condensing device 12, reversing throttling device 13 and evaporation device 14 are connected in sequence to form a refrigerant circuit 1. The wind in the air duct can absorb the heat of the condensing device 12 in the refrigerant circuit 1 to achieve heating of the passenger compartment. The wind in the air duct can transfer heat to the evaporation device 14 in the refrigerant circuit 1 to achieve cooling of the passenger compartment. The outlet of the compressor 11 is connected to the condensing device 12, and the reversing throttling device 13 is disposed between the condensing device 12 and the condensing device 12. between evaporation devices 14.
本实施例中,如图1所示,冷媒回路1运行时,回路中的冷媒介质经压缩机11压缩后压力和温度增高,高温高压的冷媒介质经冷凝装置12冷凝后,经换向节流装置13节流,使冷媒介质的压力进一步降低,低温低压的冷媒介质进入蒸发装置14蒸发,蒸发后的冷媒介质流入压缩机11重新被压缩,实现冷媒介质在冷媒回路1中的循环。其中,高温高压的冷媒介质在冷凝装置12内被冷凝的过程中,冷凝装置12能够释放出大量的热量,能够与风道(图中未示出)内的空气进行换热,加热周围的空气,使风道内冷凝装置12周围的风能够吸收热量温度升高形成热风,热风送入乘员舱后使乘员舱的温度升高,从而能够实现对乘员舱的制热功能;低温低压的冷媒介质在蒸发装置14内被蒸发的过程中,蒸发装置14能够吸收周围空气的热量,能够与风道内的空气进行换热,吸收周围空气的热量,使风道内蒸发装置14周围的风能够将热量传递至蒸发装置14温度 降低形成冷风,冷风送入乘员舱后使乘员舱的温度降低,从而能够实现对乘员舱的制冷功能。In this embodiment, as shown in Figure 1, when the refrigerant circuit 1 is running, the pressure and temperature of the refrigerant medium in the circuit increase after being compressed by the compressor 11. After the high-temperature and high-pressure refrigerant medium is condensed by the condensing device 12, it is throttled by reversal. The device 13 throttles to further reduce the pressure of the refrigerant medium. The low-temperature and low-pressure refrigerant medium enters the evaporation device 14 to evaporate. The evaporated refrigerant medium flows into the compressor 11 and is compressed again, thereby realizing the circulation of the refrigerant medium in the refrigerant circuit 1. When the high-temperature and high-pressure refrigerant medium is condensed in the condensing device 12, the condensing device 12 can release a large amount of heat, exchange heat with the air in the air duct (not shown in the figure), and heat the surrounding air. , so that the wind around the condensation device 12 in the air duct can absorb heat and the temperature rises to form hot air. After the hot air is sent into the passenger compartment, the temperature of the passenger compartment increases, thereby realizing the heating function of the passenger compartment; the low-temperature and low-pressure refrigerant medium is in During the evaporation process in the evaporation device 14, the evaporation device 14 can absorb the heat of the surrounding air, exchange heat with the air in the air duct, and absorb the heat of the surrounding air, so that the wind around the evaporation device 14 in the air duct can transfer the heat to Evaporation device 14 temperature The cold air is lowered to form cold air. After the cold air is sent into the passenger compartment, the temperature of the passenger compartment is lowered, thereby realizing the cooling function of the passenger compartment.
因此,相较于现有电动汽车热管理系统中通过切换换热器的功能实现乘员舱的制冷或制热,本申请的电动汽车热管理系统中,通过调节风道即可实现对乘员舱的夏季制冷或冬季制热,且压缩机11的出口与冷凝装置12连接,换向节流装置13设置于冷凝装置12和蒸发装置14之间,使制冷装置12和蒸发装置14的功能固定,即冷凝装置12仅做冷凝功用,蒸发装置14仅做蒸发功用,从而使研发人员能够对冷凝装置12和/或蒸发装置14的翅片进行针对性结构优化,例如对翅片的角度、高度、间隔空隙等参数进行优化,以使冷凝装置12的散热和/或蒸发装置14的吸热效果更佳,提高冷凝装置12和/或蒸发装置14的换热性能,提升冷凝装置12和/或蒸发装置14与周围环境的对流换热效率,能效比提高,降低了电动汽车的能耗,且冷凝装置12和/或蒸发装置14的功能固定,复用率高,能够降低电动汽车热管理系统的结构复杂程度,提高了平台共用性。Therefore, compared with the existing electric vehicle thermal management system that achieves cooling or heating of the passenger compartment by switching the function of the heat exchanger, in the electric vehicle thermal management system of the present application, the passenger compartment can be realized by adjusting the air duct. Cooling in summer or heating in winter, and the outlet of compressor 11 is connected to the condensing device 12, and the reversing throttling device 13 is arranged between the condensing device 12 and the evaporation device 14, so that the functions of the refrigeration device 12 and the evaporation device 14 are fixed, that is, The condensing device 12 only performs the function of condensation, and the evaporation device 14 only performs the function of evaporation, so that researchers can perform targeted structural optimization of the fins of the condensation device 12 and/or the evaporation device 14, such as the angle, height, and spacing of the fins. Parameters such as gaps are optimized to make the heat dissipation effect of the condensation device 12 and/or the heat absorption effect of the evaporation device 14 better, improve the heat exchange performance of the condensation device 12 and/or the evaporation device 14, and improve the condensation device 12 and/or the evaporation device. 14 The convection heat exchange efficiency with the surrounding environment and the energy efficiency ratio are improved, which reduces the energy consumption of electric vehicles. Moreover, the functions of the condensation device 12 and/or the evaporation device 14 are fixed and the reuse rate is high, which can reduce the structure of the thermal management system of electric vehicles. The level of complexity improves platform commonality.
其中,本申请的电动汽车热管理系统中的冷媒回路1中的冷媒介质为二氧化碳(CO2),CO2无毒、不可燃,安全可靠、环境友好,且CO2的物理化学性质稳定,粘度低、密度高,流动损失小,传热效果良好,能够进一步减小部件尺寸和系统重量,另外,CO2的费用低廉易获取,能够降低投入成本。当然,冷媒介质也可以为其他物质,例如丙烷等,在此不做限制。Among them, the refrigerant medium in the refrigerant circuit 1 in the electric vehicle thermal management system of the present application is carbon dioxide (CO 2 ). CO 2 is non-toxic, non-flammable, safe, reliable, and environmentally friendly, and the physical and chemical properties of CO 2 are stable and the viscosity is Low, high density, small flow loss, good heat transfer effect, can further reduce component size and system weight. In addition, CO2 is cheap and easy to obtain, which can reduce investment costs. Of course, the refrigerant medium can also be other substances, such as propane, etc., which is not limited here.
另外,换向节流装置13具有节流降压的作用,以保证冷媒回路1在各个导通模式下的工作循环的可靠运行。In addition, the reversing throttling device 13 has the function of throttling and reducing pressure to ensure reliable operation of the working cycle of the refrigerant circuit 1 in each conduction mode.
在一种具体实施例中,如图1~图9所示,电动汽车热管理系统还包括冷却水回路2,冷凝装置12包括第一冷凝器121和第二冷凝器122,第一冷凝器121包括第一冷媒流路121a和第一冷却水流路121b,第一冷媒流路121a与冷媒回路1连通,第一冷却水流路121b与冷却水回路2连通,第一冷媒流路121a和第二冷凝器122能够对冷媒回路1中的冷媒介质进行冷凝,第一冷却水流路121b能够使冷媒回路1和冷却水回路2进行换热,以使冷却水回路2中的冷却液的温度升高。In a specific embodiment, as shown in Figures 1 to 9, the electric vehicle thermal management system also includes a cooling water circuit 2. The condensing device 12 includes a first condenser 121 and a second condenser 122. The first condenser 121 It includes a first refrigerant flow path 121a and a first cooling water flow path 121b. The first refrigerant flow path 121a is connected to the refrigerant circuit 1, the first cooling water flow path 121b is connected to the cooling water circuit 2, and the first refrigerant flow path 121a and the second condensation The device 122 can condense the refrigerant medium in the refrigerant circuit 1, and the first cooling water channel 121b can exchange heat between the refrigerant circuit 1 and the cooling water circuit 2 to increase the temperature of the cooling liquid in the cooling water circuit 2.
本实施例中,第一冷凝器121具有两个流路,其中,第一冷媒流路121a与冷媒回路1连通,第一冷却水流路121b与冷却水回路2连通,以使第一冷媒流路121a冷凝冷媒介质时释放的热量能够被流过第一冷却水流路121b中的冷却液吸收,形成高于环境问的高温冷却液,从而使冷却水回路2能够加热流经的电动汽车里其他需要在冬季进行加热的部件,如电池包24等,以提高电动汽车的性能,第二冷凝器122能够与风道内的空气进行换热,以使第二冷凝器122冷凝冷媒介质时释放的热量能够加热其周围的空气。因此,第一冷凝器121和第二冷凝器122能够对冷媒回路1中的冷媒介质进行冷凝从而能够释放出大量的热量,以满足对乘员舱制热和冷却水回路2中的冷却液升温的需求,且第一制冷器121能够使冷媒回路1与冷却水回路2之间的热量能够交换,提高了电动汽车热管理系统的能量利用,从而能够大幅降低电动汽车热管理系统的在冬季制热的能耗,提高电动汽车的冬季续航。In this embodiment, the first condenser 121 has two flow paths, wherein the first refrigerant flow path 121a is connected to the refrigerant circuit 1, and the first cooling water flow path 121b is connected to the cooling water circuit 2, so that the first refrigerant flow path The heat released when condensing the refrigerant medium 121a can be absorbed by the coolant flowing through the first cooling water channel 121b, forming a high-temperature coolant higher than the environment, so that the cooling water circuit 2 can heat other needs of the electric vehicle flowing through it. Components that are heated in winter, such as the battery pack 24, etc., to improve the performance of the electric vehicle. The second condenser 122 can exchange heat with the air in the air duct, so that the heat released when the second condenser 122 condenses the refrigerant can be Heating the air around it. Therefore, the first condenser 121 and the second condenser 122 can condense the refrigerant medium in the refrigerant circuit 1 and release a large amount of heat to meet the requirements for heating the passenger compartment and heating the coolant in the cooling water circuit 2. demand, and the first refrigerator 121 can exchange heat between the refrigerant circuit 1 and the cooling water circuit 2, which improves the energy utilization of the electric vehicle thermal management system, thereby significantly reducing the heating cost of the electric vehicle thermal management system in winter. energy consumption and improve the winter range of electric vehicles.
在一种具体实施例中,如图1~图9所示,蒸发装置14包括第一蒸发器141和第二蒸发器142,第一蒸发器141包括第二冷媒流路141a和第二冷却水流路141b,第二冷媒流路141a与冷媒回路1连通,第二冷却水流路141b与冷却水回路2连通,第二冷媒流路141a和第二蒸发器142能够对冷媒回路1中的冷媒介质进行蒸发,第二冷却水流路141b能够使冷媒回路1与冷却水回路2进行换热,以使冷却水回路2中的冷却液的温度降低。In a specific embodiment, as shown in Figures 1 to 9, the evaporation device 14 includes a first evaporator 141 and a second evaporator 142. The first evaporator 141 includes a second refrigerant flow path 141a and a second cooling water flow. path 141b, the second refrigerant flow path 141a is connected to the refrigerant circuit 1, the second cooling water path 141b is connected to the cooling water circuit 2, the second refrigerant flow path 141a and the second evaporator 142 can process the refrigerant medium in the refrigerant circuit 1. By evaporating, the second cooling water channel 141b can exchange heat between the refrigerant circuit 1 and the cooling water circuit 2, so that the temperature of the cooling liquid in the cooling water circuit 2 is lowered.
本实施例中,第一蒸发器141具有两个流路,其中,第二冷媒流路141a与冷媒回路1连通,第二冷却水流路141b与冷却水回路2连通,以使第二冷媒流路141a蒸发冷媒介质时能够与第二冷却水流路141b中的冷却液进行换热,以使第二冷媒流路141a能够吸第二冷却水流路141b的热量,以使冷却水回路2中的冷却液的温度降低形成低于环境温度的冷却液,从而能够对冷却水回路2流经的电动汽车里其他需要散热制冷的部件进行散热,例如电池包24、动力总成23等,以提高电动汽车的性能,第二蒸发器142能够风道内的空气进行换热,以使第二蒸发器142能够吸收其周围空气的热量。因此,第一蒸发器141和第二蒸发器142能够对冷媒回路1中的冷媒介质进行蒸发从而能够吸收周围环境的热量,以满足对乘员舱制冷和冷却水回路2中的冷却液降温的需求,且第一蒸发器141能够使冷媒回路1余冷却水回路2之间的热量能够交换,提高电动汽车热管理系统的能量利用,从而能够大幅提升电动汽车热管理系统的在夏季的制冷效率。 In this embodiment, the first evaporator 141 has two flow paths, wherein the second refrigerant flow path 141a is connected to the refrigerant circuit 1, and the second cooling water flow path 141b is connected to the cooling water circuit 2, so that the second refrigerant flow path When the refrigerant medium 141a evaporates, it can exchange heat with the coolant in the second cooling water channel 141b, so that the second refrigerant channel 141a can absorb the heat of the second cooling water channel 141b, so that the coolant in the cooling water circuit 2 The temperature is reduced to form a coolant that is lower than the ambient temperature, thereby dissipating heat to other components in the electric vehicle that require heat dissipation and refrigeration through the cooling water circuit 2, such as the battery pack 24, powertrain 23, etc., to improve the performance of the electric vehicle. Performance, the second evaporator 142 can exchange heat with the air in the air duct, so that the second evaporator 142 can absorb the heat of the air around it. Therefore, the first evaporator 141 and the second evaporator 142 can evaporate the refrigerant medium in the refrigerant circuit 1 so as to absorb the heat of the surrounding environment to meet the requirements for cooling the passenger compartment and cooling the coolant in the cooling water circuit 2 , and the first evaporator 141 can exchange heat between the refrigerant circuit 1 and the cooling water circuit 2, thereby improving the energy utilization of the electric vehicle thermal management system, thereby greatly improving the cooling efficiency of the electric vehicle thermal management system in summer.
在一种具体实施例中,如图1~图8所示,电动汽车热管理系统还包括风门和风量分配机构(图中未示出),风门包括第一风门和第二风门(图中未示出),第二冷凝器122和第二蒸发器142位于风道,第二冷凝器122能够对风道内的风进行加热,第二蒸发器142能够对风道内的风进行降温,当第一风门开启、第二风门关闭时,风量分配机构能够将风送入风道,经第二冷凝器122进入乘员舱,实现乘员舱的制热,当第一风门关闭、第二风门开启时,风量分配机构能够将风送入风道,经第二蒸发器142进入乘员舱,实现乘员舱的制冷。In a specific embodiment, as shown in Figures 1 to 8, the electric vehicle thermal management system also includes a damper and an air volume distribution mechanism (not shown in the figure). The damper includes a first damper and a second damper (not shown in the figure). shown), the second condenser 122 and the second evaporator 142 are located in the air duct. The second condenser 122 can heat the wind in the air duct, and the second evaporator 142 can cool the wind in the air duct. When the first When the damper is opened and the second damper is closed, the air volume distribution mechanism can send the wind into the air duct and enter the passenger cabin through the second condenser 122 to realize heating of the passenger cabin. When the first damper is closed and the second damper is opened, the air volume The distribution mechanism can send the wind into the air duct and enter the passenger compartment through the second evaporator 142 to achieve cooling of the passenger compartment.
本实施例中,当冬季需要对乘员舱制热时,如图4和图5中虚线箭头所示,第一风门开启、第二风门关闭,此时风道内的风经过第二冷凝器122,风量分配机构将足量的风送入风道,使风能够吸收第二冷凝器122释放的热量形成热风,热风送入乘员舱后使乘员舱的温度升高,从而能够实现对乘员舱的制热功能;当夏季需要对乘员舱制冷时,如图6和图7中虚线箭头所示,第一风门关闭、第二风门开启,此时风道内的风仅经过第二蒸发器142,风量分配机构将足量的风送入风道,使风的热量能够被第二蒸发器142吸收形成冷风,冷风送入乘员舱后使乘员舱的温度降低,从而能够实现对乘员舱的制冷功,该风道中设置风门能够改变风道内风的流向,从而使风道内的风根据需求被加热或冷却,以满足乘员舱的冬季制热和夏季制冷的需求,且布置简单,不会与冷却水回路2产生较多干涉,利于冷却水回路2的布置,降低电动汽车热管理系统的结构复杂程度,且针对不同车型的需求,无需大幅度改变电动汽车热管理系统的架构,进一步提高了平台的共用性,降低开发成本,同时,风量分配机构能够调节进入乘员舱的量和风速,以满足乘员舱内成员的使用需求,提高乘员的使用体验。In this embodiment, when it is necessary to heat the passenger compartment in winter, as shown by the dotted arrows in Figures 4 and 5, the first damper is opened and the second damper is closed. At this time, the wind in the air duct passes through the second condenser 122. The air volume distribution mechanism sends a sufficient amount of wind into the air duct, so that the wind can absorb the heat released by the second condenser 122 to form hot air. After the hot air is sent into the passenger compartment, the temperature of the passenger compartment increases, thereby achieving control of the passenger compartment. Thermal function; when the passenger compartment needs to be cooled in summer, as shown by the dotted arrows in Figures 6 and 7, the first damper is closed and the second damper is opened. At this time, the wind in the air duct only passes through the second evaporator 142, and the air volume is distributed The mechanism sends a sufficient amount of wind into the air duct, so that the heat of the wind can be absorbed by the second evaporator 142 to form cold air. After the cold air is sent into the passenger cabin, the temperature of the passenger cabin is reduced, thereby achieving cooling function for the passenger cabin. The damper installed in the air duct can change the flow direction of the wind in the air duct, so that the wind in the air duct can be heated or cooled according to the demand to meet the needs of winter heating and summer cooling of the passenger compartment, and the layout is simple and will not interfere with the cooling water circuit 2 Produces more interference, which is conducive to the layout of the cooling water circuit 2, reducing the structural complexity of the electric vehicle thermal management system, and according to the needs of different models, there is no need to significantly change the architecture of the electric vehicle thermal management system, further improving the commonality of the platform , reducing development costs. At the same time, the air volume distribution mechanism can adjust the amount and speed of wind entering the crew cabin to meet the use needs of the members in the crew cabin and improve the crew experience.
其中,第二冷凝器122、第二蒸发器142、风道、风门及风量分配机构组成电动汽车的乘员舱空调箱。Among them, the second condenser 122, the second evaporator 142, the air duct, the damper and the air volume distribution mechanism constitute the passenger cabin air conditioning box of the electric vehicle.
第一冷凝器121与第二冷凝器122之间可以有多种连接方式,如图1所示,第一冷凝器121与第二冷凝器122串联,或者,如图2所示,第一冷凝器121与第二冷凝器122并联,或者,如图3所示,第一冷凝器121与第二冷凝器122串联,且第一冷凝器121与旁通阀并联。There can be multiple connection methods between the first condenser 121 and the second condenser 122. As shown in Figure 1, the first condenser 121 and the second condenser 122 are connected in series, or as shown in Figure 2, the first condenser 121 and the second condenser 122 are connected in series. The condenser 121 and the second condenser 122 are connected in parallel, or, as shown in FIG. 3 , the first condenser 121 and the second condenser 122 are connected in series, and the first condenser 121 is connected in parallel with the bypass valve.
在第一种实施方案中,如图1所示,当第一冷凝器121与第二冷凝器122串联连接时,能够避免冷媒介质因电动汽车热管理系统的工况切换而造成的在冷媒回路1中的流动死区,从而能够避免冷媒介质在第一冷凝器121或第二冷凝器122内凝集,造成冷媒回路1中循环的冷媒介质减少使电动汽车热管理系统的制热或制冷效果降低或失效,提高了电动汽车热管理系统的工作可靠性。In the first embodiment, as shown in FIG. 1 , when the first condenser 121 and the second condenser 122 are connected in series, it is possible to avoid the refrigerant medium changing in the refrigerant circuit due to the switching of operating conditions of the electric vehicle thermal management system. The flow dead zone in 1 can prevent the refrigerant from condensing in the first condenser 121 or the second condenser 122, resulting in a reduction in the refrigerant circulating in the refrigerant circuit 1 and a reduction in the heating or cooling effect of the electric vehicle thermal management system. or failure, which improves the working reliability of the electric vehicle thermal management system.
其中,对乘员舱制热和冷却水回路2中的冷却液升温可同时进行,使电动汽车可以在冬季快速制热,提高了电动汽车热管理系统的制热效率。Among them, the heating of the passenger compartment and the heating of the coolant in the cooling water circuit 2 can be carried out at the same time, so that the electric vehicle can be quickly heated in winter and the heating efficiency of the electric vehicle thermal management system is improved.
另外,第一冷凝器121与第二冷凝器122的前后顺序不做具体的限制,如1所示的具体实施例中,第一冷凝器121在前,第二冷凝器122在后,能够使第二冷凝器122与第二蒸发器142的距离更近,从而能够降低乘员舱空调箱的体积,缩短风道,利于风道的布置,便于与冷却水回路2耦合,且避免与冷却水回路2进行干涉,更利于冷却水回路2的布置,易于冷却水回路的避让工作,平台共用性高。In addition, the order of the first condenser 121 and the second condenser 122 is not specifically limited. In the specific embodiment shown in 1, the first condenser 121 is in the front and the second condenser 122 is in the back. The distance between the second condenser 122 and the second evaporator 142 is closer, thereby reducing the volume of the air conditioning box in the passenger compartment and shortening the air duct, which facilitates the layout of the air duct, facilitates coupling with the cooling water circuit 2, and avoids contact with the cooling water circuit. 2 interferes, which is more conducive to the layout of the cooling water circuit 2, facilitates the avoidance work of the cooling water circuit, and has high platform commonality.
在第二种实施方案中,如图2所示,当第一冷凝器121与第二冷凝器122并联连接时,对乘员舱制热和冷却水回路2中的冷却液升温可同时进行,或者可单独对冷却水回路2中的冷却液进行升温,或者可单独对乘员舱进行制热,使得电动汽车热管理系统的工作模式更多,可根据具体需求选择适用的工况模式,进一步降低电动汽车的冬季耗制热能耗。In the second embodiment, as shown in Figure 2, when the first condenser 121 and the second condenser 122 are connected in parallel, heating the passenger compartment and raising the temperature of the coolant in the cooling water circuit 2 can be performed simultaneously, or The coolant in the cooling water circuit 2 can be heated separately, or the passenger compartment can be heated separately, so that the electric vehicle thermal management system has more working modes. The applicable working mode can be selected according to specific needs to further reduce the electric vehicle thermal management system. The heating energy consumption of a car in winter.
其中,如图2所示的具体实施例中,可以在第一冷凝器121和第二冷凝器122的流入口前增设闸阀,以便控制第一冷凝器121和第二凝冷凝器122与压缩机11之间的通断。Among them, in the specific embodiment shown in Figure 2, a gate valve can be added in front of the inlet of the first condenser 121 and the second condenser 122 to control the connection between the first condenser 121 and the second condenser 122 and the compressor. On and off between 11.
在第三种实施方案中,如图3所示,第一冷凝器121与第二冷凝器122串联,且第一冷凝器121的两端与旁通阀连通,当旁通阀关闭时,对乘员舱制热和冷却水回路2中的冷却液升温可同时进行,当旁通阀导通时,可单独对乘员舱进行制热,可根据具体需求选择适用的工况模式,且能够降低冷媒介质进入第二冷凝器122前的压力损失,从而能够降低压缩机的使用功率,从而进一步降低电动汽车的能耗。 In the third embodiment, as shown in Figure 3, the first condenser 121 and the second condenser 122 are connected in series, and both ends of the first condenser 121 are connected to the bypass valve. When the bypass valve is closed, the The heating of the passenger compartment and the heating of the coolant in the cooling water circuit 2 can be carried out at the same time. When the bypass valve is turned on, the passenger compartment can be heated separately. The applicable operating mode can be selected according to specific needs, and the refrigerant can be reduced The pressure loss before the medium enters the second condenser 122 can reduce the power used by the compressor, thereby further reducing the energy consumption of the electric vehicle.
其中,如图3所示的具体实施例中,可以在第一冷凝器121的流入口前增设闸阀,以便控制第一冷凝器121与压缩机11之间的通断。Among them, in the specific embodiment shown in FIG. 3 , a gate valve can be added in front of the inlet of the first condenser 121 to control the connection between the first condenser 121 and the compressor 11 .
当然,第一冷凝器121与第二冷凝器122也可以为其他连接方式,只要保证冷凝装置12接入口与压缩机11的出口相通,且位于换向节流装置13之前即可,在此不做限制。Of course, the first condenser 121 and the second condenser 122 can also be connected in other ways, as long as the inlet of the condensing device 12 is connected to the outlet of the compressor 11 and is located in front of the reversing throttling device 13. This is not the case here. Make restrictions.
下面以图1所示的具体实施例中,电动汽车热管理系统中第一冷凝器121和第二冷凝器122串联连接的方式进行具体描述。The following will describe in detail the manner in which the first condenser 121 and the second condenser 122 in the electric vehicle thermal management system are connected in series in the specific embodiment shown in FIG. 1 .
在一种具体实施例中,如图4~图8所示,冷媒回路1包括第一支路16a、第二支路16b、第三支路16c和第四支路16d,换向节流装置13有第一接口131、第二接口132、第三接口133和第四接口134,电动汽车热管理系统还包括第一前端换热器15,第一前端换热器15能够与大气环境进行换热,压缩机11和冷凝装置12设置于第一支路16a,蒸发装置14设于第二支路16b,第一前端换热器15设置于第四支路16d,第一支路16a的一端与第一接口131连接,另一端与第二支路16b和第三支路16c连接,第二支路16b远离第一支路16a的一端与第二接口132连接,第三支路16c远离第一支路16a的一端与第三接口133连通,第四支路16d的一端与第四接口134连接,另一端连接在第一蒸发器141和第二蒸发器142之间的管路上,换向节流装置13能够控制第一接口131、第二接口132、第三接口133和第四接口134之间的通断,以切换第一支路16a、第二支路16b、第三支路16c或第四支路16d之间的通断状态。In a specific embodiment, as shown in Figures 4 to 8, the refrigerant circuit 1 includes a first branch 16a, a second branch 16b, a third branch 16c and a fourth branch 16d. The reversing throttling device 13 has a first interface 131, a second interface 132, a third interface 133 and a fourth interface 134. The electric vehicle thermal management system also includes a first front-end heat exchanger 15. The first front-end heat exchanger 15 can exchange with the atmospheric environment. Heat, the compressor 11 and the condensing device 12 are installed in the first branch 16a, the evaporator 14 is installed in the second branch 16b, the first front-end heat exchanger 15 is installed in the fourth branch 16d, one end of the first branch 16a It is connected to the first interface 131, and the other end is connected to the second branch 16b and the third branch 16c. The end of the second branch 16b far away from the first branch 16a is connected to the second interface 132, and the third branch 16c is far away from the first branch 16a. One end of the branch 16a is connected to the third interface 133, one end of the fourth branch 16d is connected to the fourth interface 134, and the other end is connected to the pipeline between the first evaporator 141 and the second evaporator 142, and the direction is reversed. The throttling device 13 can control the on/off between the first interface 131, the second interface 132, the third interface 133 and the fourth interface 134 to switch the first branch 16a, the second branch 16b and the third branch 16c. Or the on-off state between the fourth branch 16d.
本实施例中,第一前端换热器15用于第一前端换热器15中的冷媒介质与外部环境进行换热,提高冷媒回路1的散热效果,降低电动汽车热管理系统的能耗,保证冷媒回路1能够在合理的工作温度下进行工作,保证冷媒回路1的安全可靠运行,且该冷媒回路1设置有多个支路,并通过引用换向节流装置13进行切换各支路之间的通断,以使冷媒回路1可以形成多个导通模式,从而可以使电动汽车热管理系统根据所处的环境和整车实际运行工况进行调整,采用合适的导通模式进行运行,控制更加灵活,降低了能耗的损失,提高了电动汽车热管理系统的能量优化利用。In this embodiment, the first front-end heat exchanger 15 is used to exchange heat between the refrigerant medium in the first front-end heat exchanger 15 and the external environment, thereby improving the heat dissipation effect of the refrigerant circuit 1 and reducing the energy consumption of the electric vehicle thermal management system. Ensure that the refrigerant circuit 1 can work at a reasonable operating temperature and ensure safe and reliable operation of the refrigerant circuit 1. The refrigerant circuit 1 is provided with multiple branches, and the reversing throttling device 13 is used to switch between each branch. so that the refrigerant circuit 1 can form multiple conduction modes, so that the electric vehicle thermal management system can be adjusted according to the environment and the actual operating conditions of the vehicle, and operate in an appropriate conduction mode. The control is more flexible, reducing the loss of energy consumption and improving the optimal energy utilization of the electric vehicle thermal management system.
在一种具体实施例中,电动汽车热管理系统还包括第一电子膨胀阀17和第二电子膨胀阀18,第一电子膨胀阀17用于控制第二支路16b及第一蒸发器141与第一支路16a之间的通断,第二电子膨胀阀18用于控制第四支路16d与二支路之间的通断。In a specific embodiment, the electric vehicle thermal management system also includes a first electronic expansion valve 17 and a second electronic expansion valve 18. The first electronic expansion valve 17 is used to control the second branch 16b and the first evaporator 141 and The second electronic expansion valve 18 is used to control the connection between the fourth branch 16d and the second branch.
本实施例中,第一电子膨胀阀17和第二电子膨胀阀18设置能够增加冷媒回路1的导通模式,使电动汽车热管理系统的工作模式增多,从而控制更加灵活,减小冷媒回路中的压力损失,节约能耗。In this embodiment, the first electronic expansion valve 17 and the second electronic expansion valve 18 are configured to increase the conduction mode of the refrigerant circuit 1, increasing the working modes of the electric vehicle thermal management system, thereby making the control more flexible and reducing the number of faults in the refrigerant circuit. reduce pressure loss and save energy consumption.
第一电子膨胀阀17和第二电子膨胀阀18具有节流降压的作用,使冷媒介质通过第一电子膨胀阀17或第二电子膨胀阀18后的压力降低,更易于被蒸发,且第一电子膨胀阀17和第二电子膨胀阀18还具有控制冷媒介质的流量的作用,防止制冷不足或压缩机11异常过热、压缩机11被液击损坏等,其中,若冷媒介质的流量过大,则易使液态的冷媒介质进入压缩机11造成液击,造成压缩机11的损坏,或导致压缩机11异常过热,若冷媒介质流量过小,则会导致冷媒介质提前蒸发,导致制冷不足。The first electronic expansion valve 17 and the second electronic expansion valve 18 have the function of throttling and reducing pressure, so that the pressure of the refrigerant after passing through the first electronic expansion valve 17 or the second electronic expansion valve 18 is reduced, making it easier to evaporate, and the The first electronic expansion valve 17 and the second electronic expansion valve 18 also have the function of controlling the flow of the refrigerant medium to prevent insufficient refrigeration, abnormal overheating of the compressor 11, damage to the compressor 11 by liquid shock, etc. If the flow of the refrigerant medium is too large, , it is easy for the liquid refrigerant medium to enter the compressor 11, causing liquid shock, causing damage to the compressor 11, or causing abnormal overheating of the compressor 11. If the refrigerant medium flow rate is too small, it will cause the refrigerant medium to evaporate in advance, resulting in insufficient refrigeration.
在一种具体实施例中,如图4所示,冷媒回路1包括第一导通模式,在第一导通模式,换向节流装置13控制第一接口131与第二接口132连通,以及第三接口133与第四接口134连通,以使第一支路16a、第二支路16b、第四支路16d和第三支路16c依次循环连通,其中,第一电子膨胀阀17处于关闭状态,第二电子膨胀阀18处于节流状态。In a specific embodiment, as shown in Figure 4, the refrigerant circuit 1 includes a first conduction mode. In the first conduction mode, the reversing throttling device 13 controls the first interface 131 to communicate with the second interface 132, and The third interface 133 is connected with the fourth interface 134, so that the first branch 16a, the second branch 16b, the fourth branch 16d and the third branch 16c are cyclically connected in sequence, in which the first electronic expansion valve 17 is closed. state, the second electronic expansion valve 18 is in the throttling state.
本实施例中,在第一导通模式,冷媒介质的流向如图4中冷媒回路1中的箭头方向所示,压缩机11对冷媒介质进行压缩,高温高压的冷媒介质第一冷凝器121和第二冷凝器122冷凝形成低温高压的冷媒介质,低温高压的冷媒介质经第一接口131进入向节流装置13被压缩成低温低压的冷媒介质,经第二接口132流出进入第二支路16b,经第二蒸发器142蒸发后温度升高,流入第四支路16d,经第二电子膨胀阀18进一步降压后,使高温低压的冷媒介质进入第一前端换热器15与外部环境进行换热,通过第一前端换热器15向环境散热,冷媒介质再经第四接口134和第三接口133流入第三支路16c,最后流入第支路16a经压缩机11的吸入口进入压缩机11被重新压缩成高温高压的冷媒介质形成循环。 In this embodiment, in the first conduction mode, the flow direction of the refrigerant medium is shown in the direction of the arrow in the refrigerant circuit 1 in Figure 4. The compressor 11 compresses the refrigerant medium. The high-temperature and high-pressure refrigerant medium first condenser 121 and The second condenser 122 condenses to form a low-temperature and high-pressure refrigerant medium. The low-temperature and high-pressure refrigerant medium enters the throttling device 13 through the first interface 131 and is compressed into a low-temperature and low-pressure refrigerant medium, and flows out through the second interface 132 into the second branch 16b , the temperature rises after being evaporated by the second evaporator 142, and flows into the fourth branch 16d. After further decompression by the second electronic expansion valve 18, the high-temperature and low-pressure refrigerant medium enters the first front-end heat exchanger 15 to interact with the external environment. The heat is exchanged and dissipated to the environment through the first front-end heat exchanger 15. The refrigerant medium flows into the third branch 16c through the fourth interface 134 and the third interface 133, and finally flows into the third branch 16a through the suction inlet of the compressor 11 for compression. The machine 11 is recompressed into a high-temperature and high-pressure refrigerant medium to form a cycle.
如图4所示,在第一导通模式中,第一冷凝器121能够将冷媒回路1中的热量传递到冷却水回路2,从而能够实现对冷却水回路2的升温,第二冷凝器122能够将热量传递给风道中的风形成热风,从而能够实现对乘员舱的制热,且冷媒介质可通过第一前端换热器15向外部冷空气环境散热,以使冷媒回路1能够在合理的工作温度下进行工作,且在第一导通模式中第二蒸发器142导通,第一蒸发器141不导通,既减少了循环回路中的部件,降低了回路中的压力损失,减少了压缩机11的做功,降低能耗,又能满足冷媒回路1的制热循环需求,适用于环境温度较低,乘员舱或冷却水回路2中的电池包24等部件有制热需求时的工况。As shown in FIG. 4 , in the first conduction mode, the first condenser 121 can transfer the heat in the refrigerant circuit 1 to the cooling water circuit 2 , thereby realizing the temperature rise of the cooling water circuit 2 . The second condenser 122 The heat can be transferred to the wind in the air duct to form hot air, so that the passenger compartment can be heated, and the refrigerant medium can dissipate heat to the external cold air environment through the first front-end heat exchanger 15, so that the refrigerant circuit 1 can operate at a reasonable The operation is performed at the operating temperature, and in the first conduction mode, the second evaporator 142 is conductive and the first evaporator 141 is not conductive, which not only reduces the number of components in the circulation loop, but also reduces the pressure loss in the loop and reduces the The work of the compressor 11 reduces energy consumption and can meet the heating cycle demand of the refrigerant circuit 1. It is suitable for work when the ambient temperature is low and components such as the passenger compartment or the battery pack 24 in the cooling water circuit 2 have heating needs. condition.
在一种具体实施例中,如图5所示,冷媒回路1还包括第二导通模式,在第二导通模式,换向节流装置13控制第一接口131与第二接口132连通,以使第一支路16a和第二支路16b循环连通,其中,第一电子膨胀阀17处于节流状态,第二电子膨胀阀18处于关闭状态。In a specific embodiment, as shown in Figure 5, the refrigerant circuit 1 also includes a second conduction mode. In the second conduction mode, the reversing throttling device 13 controls the first interface 131 to communicate with the second interface 132, So that the first branch 16a and the second branch 16b are cyclically connected, wherein the first electronic expansion valve 17 is in the throttling state and the second electronic expansion valve 18 is in the closed state.
本实施例中,在第二导通模式,冷媒介质的流向如图5中冷媒回路1中的箭头方向所示,压缩机11对冷媒介质进行压缩,高温高压的冷媒介质第一冷凝器121和第二冷凝器冷凝122形成低温高压的冷媒介质,低温高压的冷媒介质经第一接口131进入向节流装置13被压缩成低温低压的冷媒介质,经第二接口132流出进入第二支路16b,经第二蒸发器142蒸发后温度升高,再经第一电子膨胀阀17进一步节流降压后,进入第一蒸发器141蒸发后,高温低压的冷媒介质进入第一支路16a经压缩机11的吸入口进入压缩机11被重新压缩成高温高压的冷媒介质形成循环。In this embodiment, in the second conduction mode, the flow direction of the refrigerant medium is shown in the direction of the arrow in the refrigerant circuit 1 in Figure 5. The compressor 11 compresses the refrigerant medium. The high-temperature and high-pressure refrigerant medium first condenser 121 and The second condenser condenses 122 to form a low-temperature and high-pressure refrigerant medium. The low-temperature and high-pressure refrigerant medium enters the throttling device 13 through the first interface 131 and is compressed into a low-temperature and low-pressure refrigerant medium, and flows out through the second interface 132 into the second branch 16b , the temperature rises after being evaporated by the second evaporator 142, and then further throttled and reduced by the first electronic expansion valve 17, and then enters the first evaporator 141 to evaporate. The high-temperature and low-pressure refrigerant medium enters the first branch 16a and is compressed. The suction port of the machine 11 enters the compressor 11 and is recompressed into a high-temperature and high-pressure refrigerant medium to form a cycle.
如图5所示,在第二导通模式中,第一冷凝器121能够将冷媒回路1的热量传递到冷却水回路2,从而能够实现对冷却水回路2的升温,第二冷凝器122能够将热量传递给风道中的风使风道内生成热风,从而能够实现对乘员舱的制热,且第一蒸发器141导通,冷却水回路2在循环过程中吸收的电池包24或动力总成23等部件的热量能够被冷媒回路1吸收,从而增加第一蒸发器141内第二冷媒流路141b中冷媒介质的温度,以使压缩机11能快速回热,且第一冷凝器121的第一冷媒流路121a和第二冷凝器122能够释放更多的热量,从而能够满足对冷却水回路2中电池包24等部件或乘员舱内的供热需求,提高了电动汽车热管理系统的能量优化利用,降低能耗,适用于环境温度低,乘员舱或冷却水回路2中的电池包24等部件有制热需求,且冷却水回路2中的一些部件(例如电池包24、动力总成23等在驾驶过程中能够升温的部件)的余热可以回收制热时的工况。As shown in Figure 5, in the second conduction mode, the first condenser 121 can transfer the heat of the refrigerant circuit 1 to the cooling water circuit 2, thereby realizing the temperature rise of the cooling water circuit 2, and the second condenser 122 can The heat is transferred to the wind in the air duct to generate hot air in the air duct, thereby enabling heating of the passenger compartment, and the first evaporator 141 is turned on, and the cooling water circuit 2 absorbs the battery pack 24 or power assembly during the circulation process. The heat of components such as 23 can be absorbed by the refrigerant circuit 1, thereby increasing the temperature of the refrigerant medium in the second refrigerant flow path 141b in the first evaporator 141, so that the compressor 11 can quickly recover heat, and the first condenser 121 The first refrigerant flow path 121a and the second condenser 122 can release more heat, thereby meeting the heating requirements for components such as the battery pack 24 in the cooling water circuit 2 or the passenger compartment, and improving the energy of the electric vehicle thermal management system. Optimize utilization and reduce energy consumption, suitable for situations where the ambient temperature is low, the passenger compartment or the battery pack 24 and other components in the cooling water circuit 2 have heating needs, and some components in the cooling water circuit 2 (such as the battery pack 24, powertrain 23 and other components that can heat up during driving) can be recovered during heating conditions.
在一种具体实施例中,如图6所示,冷媒回路1还包括第三导通模式,在第三导通模式,换向节流装置13控制第一接口131与第四接口134连通,以及第二接口132与第三接口133连通,以使第一支路16a、第二支路16b、第三支路16c和第四支路16d循环连通,其中,第一电子膨胀阀17和第二电子膨胀阀18均处于节流状态。In a specific embodiment, as shown in Figure 6, the refrigerant circuit 1 also includes a third conduction mode. In the third conduction mode, the reversing throttling device 13 controls the first interface 131 to communicate with the fourth interface 134, And the second interface 132 is connected with the third interface 133, so that the first branch 16a, the second branch 16b, the third branch 16c and the fourth branch 16d are in cyclic communication, wherein the first electronic expansion valve 17 and the Both electronic expansion valves 18 are in a throttling state.
本实施例中,在第三导通模式,冷媒介质的流向如图6中冷媒回路1中的箭头方向所示,压缩机11对冷媒介质进行压缩,高温高压的冷媒介质第一冷凝器121和第二冷凝器冷122凝形成低温高压的冷媒介质,低温高压的冷媒介质经第一接口131进入向节流装置13被压缩成低温低压的冷媒介质,经第四接口134流出进入第四支路16d,经第一前端换热器15进行低温散热后,经第二电子膨胀阀18节流降压形成低温低压的冷媒介质,流入第二支路16b,冷媒介质一部分经第一电子膨胀阀17进一步节流降压后流入第一蒸发器141被蒸发,流入第一支路16a经压缩机11的吸入口吸入,另一部分流入第二蒸发器142被蒸发,经第二接口132进入换向节流装置13,经第三接口133流出进入第三支路16c,然后流入第一支路16a经压缩机11的吸入口吸入,形成工作循环。In this embodiment, in the third conduction mode, the flow direction of the refrigerant medium is shown in the direction of the arrow in the refrigerant circuit 1 in Figure 6. The compressor 11 compresses the refrigerant medium. The high-temperature and high-pressure refrigerant medium first condenser 121 and The second condenser 122 condenses to form a low-temperature and high-pressure refrigerant medium. The low-temperature and high-pressure refrigerant medium enters the throttling device 13 through the first interface 131 and is compressed into a low-temperature and low-pressure refrigerant medium, and flows out through the fourth interface 134 into the fourth branch. 16d, after low-temperature heat dissipation through the first front-end heat exchanger 15, it is throttled and depressurized by the second electronic expansion valve 18 to form a low-temperature and low-pressure refrigerant medium, which flows into the second branch 16b. A part of the refrigerant medium passes through the first electronic expansion valve 17 After further throttling and decompression, it flows into the first evaporator 141 and is evaporated. It flows into the first branch 16a and is sucked through the suction port of the compressor 11. The other part flows into the second evaporator 142 and is evaporated, and enters the reversing joint through the second interface 132. The flow device 13 flows out through the third interface 133 into the third branch 16c, and then flows into the first branch 16a and is sucked through the suction inlet of the compressor 11 to form a working cycle.
如图6所示,在第三导通模式中,第一蒸发器141能够将冷却水回路2中的热量传递给冷媒回路1,从而能够实现对冷却水回路2的降温,第二蒸发器142能够吸收风道内风的热量使风道内生成冷风,从而能够实现对乘员舱的制冷,且第一蒸发器141导通,同时,冷媒介质进入第一蒸发器141或第二蒸发器142之前,先经第一前端换热器15与外部环境进行低温换热,使冷媒介质的温度进一步降低,从而能够使冷媒介质在第一蒸发器141或第二蒸发器142中被蒸发时吸收更多的热量,使第一蒸发器141的第二冷媒流路141a和第二蒸发器142能够吸收更多的热量以满足冷却水回路2中电池包24等部件或乘员舱内的制冷需求,适用于环境温度较高,乘员舱或冷却水 回路2中的电池包24等部件有制冷需求的工况。As shown in FIG. 6 , in the third conduction mode, the first evaporator 141 can transfer the heat in the cooling water circuit 2 to the refrigerant circuit 1 , thereby achieving cooling of the cooling water circuit 2 . The second evaporator 142 It can absorb the heat of the wind in the air duct to generate cold wind in the air duct, thereby achieving cooling of the passenger compartment, and the first evaporator 141 is turned on. At the same time, before the refrigerant medium enters the first evaporator 141 or the second evaporator 142, Low-temperature heat exchange with the external environment through the first front-end heat exchanger 15 further reduces the temperature of the refrigerant medium, thereby allowing the refrigerant medium to absorb more heat when it is evaporated in the first evaporator 141 or the second evaporator 142 , so that the second refrigerant flow path 141a of the first evaporator 141 and the second evaporator 142 can absorb more heat to meet the cooling needs of components such as the battery pack 24 in the cooling water circuit 2 or the passenger compartment, and are suitable for ambient temperatures Higher, crew cabin or cooling water The battery pack 24 and other components in loop 2 have working conditions that require cooling.
在一种具体实施例中,如图7所示,冷媒回路1还包括第四导通模式,在第四导通模式,换向节流装置13控制第一接口131与第四接口134连通,以及第二接口132与第三接口133连通,以使第一支路16a、第四支路16d、第二支路16b和第三支路16c依次循环连通,其中,第一电子膨胀阀17处于关闭状态,第二电子膨胀阀18处于节流状态。In a specific embodiment, as shown in Figure 7, the refrigerant circuit 1 also includes a fourth conduction mode. In the fourth conduction mode, the reversing throttling device 13 controls the first interface 131 to communicate with the fourth interface 134, And the second interface 132 is connected with the third interface 133, so that the first branch 16a, the fourth branch 16d, the second branch 16b and the third branch 16c are sequentially cyclically connected, wherein the first electronic expansion valve 17 is in In the closed state, the second electronic expansion valve 18 is in the throttling state.
本实施例中,在第四导通模式,冷媒介质的流向如图7中冷媒回路1中的箭头方向所示,压缩机11对冷媒介质进行压缩,高温高压的冷媒介质第一冷凝器121和第二冷凝器冷122凝形成低温高压的冷媒介质,低温高压的冷媒介质经第一接口131进入向节流装置13被压缩成低温低压的冷媒介质,经第四接口134流出进入第四支路16d,经第一前端换热器15进行低温散热后,经第二电子膨胀阀18节流降压形成低温低压的冷媒介质,流入第二支路16b,流入第二蒸发器142被蒸发,经第二接口132进入换向节流装置13,经第三接口133流出进入第三支路16c,然后流入第一支路16a经压缩机11的吸入口吸入,形成工作循环。In this embodiment, in the fourth conduction mode, the flow direction of the refrigerant medium is shown in the direction of the arrow in the refrigerant circuit 1 in Figure 7. The compressor 11 compresses the refrigerant medium. The high-temperature and high-pressure refrigerant medium first condenser 121 and The second condenser 122 condenses to form a low-temperature and high-pressure refrigerant medium. The low-temperature and high-pressure refrigerant medium enters the throttling device 13 through the first interface 131 and is compressed into a low-temperature and low-pressure refrigerant medium, and flows out through the fourth interface 134 into the fourth branch. 16d, after low-temperature heat dissipation through the first front-end heat exchanger 15, it is throttled and depressurized by the second electronic expansion valve 18 to form a low-temperature and low-pressure refrigerant medium, which flows into the second branch 16b, flows into the second evaporator 142, and is evaporated. The second interface 132 enters the reversing throttling device 13, flows out through the third interface 133 into the third branch 16c, and then flows into the first branch 16a and is inhaled through the suction inlet of the compressor 11, forming a working cycle.
如图7所示,在第四导通模式中,第二蒸发器142能够吸收风道内风的热量使风道内生成冷风,从而能够实现对乘员舱的制冷,冷媒介质进入第二蒸发器142之前,先经第一前端换热器15与外部环境进行低温换热,使冷媒介质的温度进一步降低,从而能够使冷媒介质在第二蒸发器142中被蒸发时,第二蒸发器142吸收风道内更多的热量,满足乘员舱内的制冷需求,且第一蒸发器141不导通,减少了循环回路中的部件,降低了回路中的压力损失,减少了压缩机11的做功,降低能耗,同时,全部冷媒介质进入第二蒸发器142,使得第二蒸发器142的蒸发吸热效果更好,适用于环境温度较高,乘员舱单独制冷需求的工况。As shown in FIG. 7 , in the fourth conduction mode, the second evaporator 142 can absorb the heat of the wind in the air duct to generate cold air in the air duct, thereby cooling the passenger compartment. Before the refrigerant medium enters the second evaporator 142 , first performs low-temperature heat exchange with the external environment through the first front-end heat exchanger 15 to further reduce the temperature of the refrigerant medium, so that when the refrigerant medium is evaporated in the second evaporator 142, the second evaporator 142 absorbs the air in the air duct. More heat is provided to meet the cooling needs in the passenger compartment, and the first evaporator 141 is non-conducting, which reduces the components in the circulation loop, reduces the pressure loss in the loop, reduces the work of the compressor 11, and reduces energy consumption. , at the same time, all the refrigerant medium enters the second evaporator 142, so that the evaporation and heat absorption effect of the second evaporator 142 is better, which is suitable for working conditions where the ambient temperature is high and the passenger compartment needs separate cooling.
在一种具体实施例中,如图8所示,冷媒回路1还包括第五导通模式,在第五导通模式,换向节流装置13控制第一接口131与第四接口134连通,以使第一支路16a、第四支路16d、第二支路16b依次循环连通,其中,第一电子膨胀阀17和第二电子膨胀阀18均处于节流状态。In a specific embodiment, as shown in Figure 8, the refrigerant circuit 1 also includes a fifth conduction mode. In the fifth conduction mode, the reversing throttling device 13 controls the first interface 131 to communicate with the fourth interface 134, So that the first branch 16a, the fourth branch 16d, and the second branch 16b are cyclically connected in sequence, in which the first electronic expansion valve 17 and the second electronic expansion valve 18 are both in a throttling state.
本实施例中,在第五导通模式,冷媒介质的流向如图8中冷媒回路1中的箭头方向所示,压缩机11对冷媒介质进行压缩,高温高压的冷媒介质第一冷凝器121和第二冷凝器冷122凝形成低温高压的冷媒介质,低温高压的冷媒介质经第一接口131进入向节流装置13被压缩成低温低压的冷媒介质,经第四接口134流出进入第四支路16d,经第一前端换热器15进行低温散热后,经第二电子膨胀阀18节流降压形成低温低压的冷媒介质,流入第二支路16b,经第一电子膨胀阀17进一步节流降压后流入第一蒸发器141被蒸发,流入第一支路16a经压缩机11的吸入口吸入,形成工作循环。In this embodiment, in the fifth conduction mode, the flow direction of the refrigerant medium is shown in the direction of the arrow in the refrigerant circuit 1 in Figure 8. The compressor 11 compresses the refrigerant medium. The high-temperature and high-pressure refrigerant medium first condenser 121 and The second condenser 122 condenses to form a low-temperature and high-pressure refrigerant medium. The low-temperature and high-pressure refrigerant medium enters the throttling device 13 through the first interface 131 and is compressed into a low-temperature and low-pressure refrigerant medium, and flows out through the fourth interface 134 into the fourth branch. 16d, after low-temperature heat dissipation through the first front-end heat exchanger 15, it is throttled and depressurized by the second electronic expansion valve 18 to form a low-temperature and low-pressure refrigerant medium, which flows into the second branch 16b and is further throttled by the first electronic expansion valve 17. After decompression, it flows into the first evaporator 141 to be evaporated, flows into the first branch 16a and is sucked through the suction port of the compressor 11 to form a working cycle.
如图8所示,在第五导通模式中,第一蒸发器141能够将第二冷却水流路141b中冷却水回路2的热量传递给第二冷媒流路141a中的冷媒流路,从而能够实现对冷却水回路2的降温,且冷媒介质进入第一蒸发器141之前,先经第一前端换热器15与外部环境进行低温换热,使冷媒介质的温度进一步降低,使第一蒸发器141的第二冷媒流路141a能够从冷却水回路2中吸收更多的热量,使冷却水回路2的温度更低,以满足冷却水回路2中电池包24等部件的制冷需求,且第二蒸发器142不导通,减少了循环回路中的部件,降低了回路中的压力损失,减少了压缩机11的做功,降低能耗,同时,全部冷媒介质进入第一蒸发器141,使得第一蒸发器141的第二冷媒流路141a的蒸发吸热效果也更好,适用于环境温度较高,冷却水回路2中电池包24等部件单独制冷需求的工况。As shown in FIG. 8 , in the fifth conduction mode, the first evaporator 141 can transfer the heat of the cooling water circuit 2 in the second cooling water flow path 141b to the refrigerant flow path in the second refrigerant flow path 141a, so that The cooling water circuit 2 is cooled, and before the refrigerant medium enters the first evaporator 141, it first conducts low-temperature heat exchange with the external environment through the first front-end heat exchanger 15, so that the temperature of the refrigerant medium is further reduced, and the first evaporator The second refrigerant flow path 141a of 141 can absorb more heat from the cooling water circuit 2, making the cooling water circuit 2 lower in temperature to meet the cooling needs of the battery pack 24 and other components in the cooling water circuit 2, and the second The evaporator 142 is non-conducting, which reduces the components in the circulation loop, reduces the pressure loss in the loop, reduces the work of the compressor 11, and reduces energy consumption. At the same time, all the refrigerant medium enters the first evaporator 141, so that the first The second refrigerant flow path 141a of the evaporator 141 also has a better evaporation and heat absorption effect, which is suitable for working conditions where the ambient temperature is high and components such as the battery pack 24 in the cooling water circuit 2 require separate cooling.
在一种具体实施例中,如图1~图8所示,换向节流装置13包括第一节流阀135、第二节流阀136、第三节流阀137和第四节流阀138,第一节流阀135设置于第一接口131与第二接口132之间,第二节流阀136设置于第二接口132与第三接口133之间,第三节流阀137设置于第三接口133与第四接口134之间,第四节流阀138设置于第四接口134与第三接口133之间。In a specific embodiment, as shown in Figures 1 to 8, the reversing throttle device 13 includes a first throttle valve 135, a second throttle valve 136, a third throttle valve 137 and a fourth throttle valve. 138. The first throttle valve 135 is disposed between the first interface 131 and the second interface 132, the second throttle valve 136 is disposed between the second interface 132 and the third interface 133, and the third throttle valve 137 is disposed between Between the third interface 133 and the fourth interface 134 , the fourth throttle valve 138 is provided between the fourth interface 134 and the third interface 133 .
本实施例中,该换向节流装置13由第一节流阀135、第二节流阀136、第三节流阀137和第四节流阀138构成,可通过第一节流阀135控制第一接口131和第二接口132之间的通断,通过第二节流阀136控制第二接口132与第三接口133的通断,通过第三节流阀137控制第三接口133与第四接口134之间的通断,通过第四节流阀138控制第四接口134与第一接口131之间的通断, 该控制结构简单,成本低,功能可靠,易实现,且使换向节流装置13具有节流降压的效果,能够保证冷媒回路1在各个导通模式下的工作循环的可靠运行。In this embodiment, the reversing throttle device 13 is composed of a first throttle valve 135, a second throttle valve 136, a third throttle valve 137 and a fourth throttle valve 138. The first throttle valve 135 can Control the connection between the first interface 131 and the second interface 132, control the connection between the second interface 132 and the third interface 133 through the second throttle valve 136, and control the connection between the third interface 133 and the third interface 133 through the third throttle valve 137. The connection between the fourth interface 134 and the connection between the fourth interface 134 and the first interface 131 are controlled by the fourth throttle valve 138. The control structure is simple, low in cost, reliable in function, easy to implement, and enables the reversing throttling device 13 to have a throttling and pressure reducing effect, ensuring reliable operation of the working cycle of the refrigerant circuit 1 in each conduction mode.
当然,换向节流装置13也可以由一个节流装置通过导通不同的接口的方式实现,在此不做限制。Of course, the reversing throttling device 13 can also be implemented by one throttling device by connecting different interfaces, which is not limited here.
在一种具体实施例中,如图1~图3和图9~图16所示,电动汽车热管理系统还包括八通阀21、第二前端换热器22、动力总成23、电池包24、第一水泵25和第二水泵26,八通阀21设置有第一阀口211、第二阀口212、第三阀口213、第四阀口214、第五阀口215、第六阀口216、第七阀口217和第八阀口218,冷却水回路2包括第一回路27a、第二回路27b、第三回路27c和第四回路27d,第一冷凝器121设置于第一回路27a,第一回路27a的一端与第三阀口213连接,另一端与第四阀口214连接,第一蒸发器141设置于第二回路27b,第二回路27b的一端与第一阀口211连接,另一端与第六阀口216连接,动力总成23、第二前端换热器22和第一水泵25设置于第三回路27c,第三回路27c的一端与第五阀口215连接,另一端与第八阀口218连接,电池包24和第二水泵26设置于第四回路27d,第四回路27d的一端与第二阀口212连接,另一端与第七阀口217连接,八通阀21能够控制第一阀口211、第二阀口212、第三阀口213、第四阀口214、第五阀口215、第六阀口216、第七阀口217和第八阀口218之间的通断,以切换第一回路27a、第二回路27b、第三回路27c和第四回路27d之间的通断状态。In a specific embodiment, as shown in Figures 1 to 3 and 9 to 16, the electric vehicle thermal management system also includes an eight-way valve 21, a second front-end heat exchanger 22, a power assembly 23, and a battery pack. 24. The first water pump 25 and the second water pump 26. The eight-way valve 21 is provided with a first valve port 211, a second valve port 212, a third valve port 213, a fourth valve port 214, a fifth valve port 215, and a sixth valve port. The valve port 216, the seventh valve port 217 and the eighth valve port 218, the cooling water circuit 2 includes a first circuit 27a, a second circuit 27b, a third circuit 27c and a fourth circuit 27d, and the first condenser 121 is provided Loop 27a, one end of the first loop 27a is connected to the third valve port 213, and the other end is connected to the fourth valve port 214. The first evaporator 141 is provided in the second loop 27b, and one end of the second loop 27b is connected to the first valve port. 211 is connected, and the other end is connected to the sixth valve port 216. The power assembly 23, the second front-end heat exchanger 22 and the first water pump 25 are provided in the third loop 27c, and one end of the third loop 27c is connected to the fifth valve port 215. , the other end is connected to the eighth valve port 218, the battery pack 24 and the second water pump 26 are provided in the fourth circuit 27d, one end of the fourth circuit 27d is connected to the second valve port 212, and the other end is connected to the seventh valve port 217, The eight-way valve 21 can control the first valve port 211, the second valve port 212, the third valve port 213, the fourth valve port 214, the fifth valve port 215, the sixth valve port 216, the seventh valve port 217 and the eighth valve port 216. The valve ports 218 are connected to switch the on-off state between the first circuit 27a, the second circuit 27b, the third circuit 27c and the fourth circuit 27d.
本实施例中,八通阀21的设置减少了冷却水回路2中的控制阀部件的使用,从而降低了冷却水回路2的结构复杂程度,且便于控制切换第一回路27a、第二回路27b、第三回路27c和第四回路27d之间的通断状态,针对不同的车型的需求无需对电动汽车换热系统的构架进行大的改动,平台共用性较高,节约投入成本。第二前端换热器22用于第二前端换热器22中的冷却液与外部环境进行换热,当其内部的冷却液的温度高于环境温度时,第二前端换热器22向环境放热,以使冷却水回路2中多余的热量可向外界环境散热的目的,当其内部的冷却液的温度低于环境温度时,第二前端换热器22从外部环境吸热,以实现外界环境的热量向冷却水回路2转移,以使冷却水回路2中的热量可以被冷媒回路1吸收利用,提高了电动汽车热管理系统的能量优化利用,降低能耗。In this embodiment, the provision of the eight-way valve 21 reduces the use of control valve components in the cooling water circuit 2, thereby reducing the structural complexity of the cooling water circuit 2 and facilitating the control and switching of the first circuit 27a and the second circuit 27b. , the on-off state between the third circuit 27c and the fourth circuit 27d, according to the needs of different models, there is no need to make major changes to the structure of the electric vehicle heat exchange system, the platform has high commonality and saves investment costs. The second front-end heat exchanger 22 is used to exchange heat between the coolant in the second front-end heat exchanger 22 and the external environment. When the temperature of the coolant inside the second front-end heat exchanger 22 is higher than the ambient temperature, the second front-end heat exchanger 22 transfers heat to the environment. The purpose of dissipating heat so that the excess heat in the cooling water circuit 2 can be dissipated to the external environment. When the temperature of the coolant inside is lower than the ambient temperature, the second front-end heat exchanger 22 absorbs heat from the external environment to achieve The heat of the external environment is transferred to the cooling water circuit 2 so that the heat in the cooling water circuit 2 can be absorbed and utilized by the refrigerant circuit 1, which improves the optimal energy utilization of the electric vehicle thermal management system and reduces energy consumption.
冷却水回路2中,第一回路27a与第一冷凝器121的第一冷却水流路121b连通,从而使第一回路27a中流过第一冷却水流路121b的冷却液能够与第一冷媒流路121a中的冷媒介质进行换热,使冷却液能够吸收冷媒介质冷凝释放的热量形成高于环境温度的高温冷却液。第二回路27b与第一蒸发器141的第二冷却水流路141b连通,从而使第二回路27b中流过第二冷却水流路141b的冷却液能够与第二冷媒流路141a中的冷媒介质进行换热,使冷却液能够将热量传递给冷媒介质,形成低于环境温度的低温冷却液。第三回路27c与第一水泵25、动力总成23及第二前端换热器22连通,第四回路27d与第二水泵26、电池包24连通,控制八通阀21以切换第一回路27a、第二回路27b、第三回路27c和第四回路27d之间的通断状态,能够使冷却水回路2形成多个连通模式,从而可以使电动汽车热管理系统根据所处的环境和整车实际运行工况进行调整,采用合适的导通模式进行运行,实现电池包24等部件的冬季制热或夏季制冷,或动力总成23等部件的散热等功能,控制更加灵活,降低了能耗的损失,提高了电动汽车热管理系统的能量优化利用。In the cooling water circuit 2, the first circuit 27a is connected to the first cooling water channel 121b of the first condenser 121, so that the cooling liquid flowing through the first cooling water channel 121b in the first circuit 27a can communicate with the first refrigerant channel 121a. The refrigerant medium in the coolant exchanges heat, so that the coolant can absorb the heat released by the condensation of the refrigerant medium to form a high-temperature coolant higher than the ambient temperature. The second circuit 27b is connected with the second cooling water channel 141b of the first evaporator 141, so that the cooling liquid flowing through the second cooling water channel 141b in the second circuit 27b can exchange with the refrigerant medium in the second refrigerant channel 141a. Heat enables the coolant to transfer heat to the refrigerant medium, forming a low-temperature coolant that is lower than the ambient temperature. The third circuit 27c is connected to the first water pump 25, the power assembly 23 and the second front-end heat exchanger 22, the fourth circuit 27d is connected to the second water pump 26 and the battery pack 24, and the eight-way valve 21 is controlled to switch the first circuit 27a. , the on-off state between the second circuit 27b, the third circuit 27c and the fourth circuit 27d can enable the cooling water circuit 2 to form multiple connection modes, so that the electric vehicle thermal management system can be adjusted according to the environment and the vehicle. The actual operating conditions are adjusted and an appropriate conduction mode is adopted for operation to realize winter heating or summer cooling of the battery pack 24 and other components, or heat dissipation of the powertrain 23 and other components, making the control more flexible and reducing energy consumption. The loss improves the optimal energy utilization of the electric vehicle thermal management system.
其中,第三回路27c中还可以设置有其他整车上耐温规格高于环境温度的需要冷却的部件,第四回路27d还可以设置有其他整车耐温规格低于环境最高温度的需要冷却液冷却或加热的部件,在此不做限制。Among them, the third circuit 27c can also be provided with other components that need to be cooled and whose temperature resistance specifications are higher than the ambient temperature. The fourth circuit 27d can also be provided with other components that need to be cooled and whose temperature resistance specifications are lower than the maximum ambient temperature. Liquid cooled or heated components are not limited here.
在一种具体实施例中,如图9~图16所示,八通阀21包括阀芯219,转动阀芯219能够控制第一阀口211、第二阀口212、第三阀口213、第四阀口214、第五阀口215、第六阀口216、第七阀口217和第八阀口218之间的通断。In a specific embodiment, as shown in Figures 9 to 16, the eight-way valve 21 includes a valve core 219. Rotating the valve core 219 can control the first valve port 211, the second valve port 212, the third valve port 213, The connection between the fourth valve port 214, the fifth valve port 215, the sixth valve port 216, the seventh valve port 217 and the eighth valve port 218.
本实施例中,该阀芯219的结构简单,控制方便,功能可靠,便于八通阀21对第一回路27a、第二回路27b、第三回路27c和第四回路27d之间的通断控制,成本低,易于实现,进一步降低了冷却水回路2中控制阀等部件的使用,节约成本。In this embodiment, the valve core 219 has a simple structure, convenient control, and reliable function, which facilitates the on-off control of the first circuit 27a, the second circuit 27b, the third circuit 27c, and the fourth circuit 27d by the eight-way valve 21. , low cost, easy to implement, further reducing the use of control valves and other components in the cooling water circuit 2, saving costs.
在一种具体实施例中,如图9~图16所示,电动汽车热管理系统还包括第一控制阀28和第二 控制阀29,第一控制阀28设置于第一回路27a,用于控制第一冷凝器121与冷却水回路2的通断,第二控制阀29设置于第三回路27c,用于控制第二前端换热器22与冷却水回路2的通断。In a specific embodiment, as shown in Figures 9 to 16, the electric vehicle thermal management system also includes a first control valve 28 and a second Control valve 29. The first control valve 28 is provided in the first circuit 27a and is used to control the connection between the first condenser 121 and the cooling water circuit 2. The second control valve 29 is provided in the third circuit 27c and is used to control the second circuit 29. The front-end heat exchanger 22 is connected to the cooling water circuit 2.
本实施例中,该第一控制阀28和第二控制阀29进一步提高了冷却水回路2的控制灵活程度,能够根据具体实际工况选择第一冷凝器121与第二前端换热器22是否需要加入冷却水回路2的工作循环,以使冷却水回路2的能量能够被充分利用,进一步节约电动汽车的能耗。In this embodiment, the first control valve 28 and the second control valve 29 further improve the control flexibility of the cooling water circuit 2, and can select whether the first condenser 121 and the second front-end heat exchanger 22 are connected according to specific actual working conditions. It is necessary to add a working cycle of the cooling water circuit 2 so that the energy of the cooling water circuit 2 can be fully utilized and further save the energy consumption of electric vehicles.
在一种具体实施例中,如图9所示,八通阀21包括第一连通模式,在第一连通模式,第二阀口212与第三阀口213连通,第四阀口214与第七阀口217连通,以使第一回路27a与第四回路27d循环连通,第一阀口211与第八阀口218连通,第五阀口215与第六阀口216连通,以使第二回路27b与第三回路27c循环连通,其中,第一蒸发器141、第一冷凝器121和第二前端换热器22处于导通到状态。In a specific embodiment, as shown in Figure 9, the eight-way valve 21 includes a first communication mode. In the first communication mode, the second valve port 212 is connected to the third valve port 213, and the fourth valve port 214 is connected to the third valve port 213. The seven valve ports 217 are connected to make the first loop 27a and the fourth loop 27d cyclically connected, the first valve port 211 is connected to the eighth valve port 218, and the fifth valve port 215 is connected to the sixth valve port 216 to make the second The loop 27b is in cyclic communication with the third loop 27c, in which the first evaporator 141, the first condenser 121 and the second front-end heat exchanger 22 are in a conductive state.
本实施例中,在第一连通模式,冷却液的流向如图9中冷却水回路2中的箭头方向所示。第一回路27a与第四回路27d连通,第二水泵26启动,第一回路27a与第四回路27d形成循环回路,在该循环回路中,冷却液经第一冷凝器121吸收冷媒回路1的热量形成的高于环境温度的高温冷却液能够流入电池包24,从而能够对电池包24进行加热。第二回路27b与第三回路27c连通,第一水泵25启动,第二回路27b与第三回路27c形成循环回路,在该循环回路中,冷却液经第一蒸发器141将热量传递给冷媒回路1形成低于环境温度的低温冷却液,低于环境温度的低温冷却液进入第二前端换热器22后从外部环境吸收热量,流经动力总成23进一步吸收动力总成23产生的热量,然后再流回第一蒸发器141将热量传递给冷媒回路1,如此循环,以实现外界环境的热量和动力总成23的余温向冷却水回路2转移,以使冷却水回路2中的热量可以被冷媒回路1吸收利用,作为加热电池包24或乘员舱的热源。In this embodiment, in the first communication mode, the flow direction of the cooling liquid is as shown by the arrow direction in the cooling water circuit 2 in Figure 9 . The first circuit 27a is connected to the fourth circuit 27d, and the second water pump 26 is started. The first circuit 27a and the fourth circuit 27d form a circulation loop. In this circulation loop, the coolant absorbs the heat of the refrigerant circuit 1 through the first condenser 121. The formed high-temperature cooling liquid higher than the ambient temperature can flow into the battery pack 24 , thereby heating the battery pack 24 . The second loop 27b is connected to the third loop 27c, the first water pump 25 is started, and the second loop 27b and the third loop 27c form a circulation loop. In this circulation loop, the coolant transfers heat to the refrigerant loop through the first evaporator 141. 1 forms a low-temperature coolant that is lower than the ambient temperature. The low-temperature coolant that is lower than the ambient temperature enters the second front-end heat exchanger 22 and absorbs heat from the external environment. It flows through the power assembly 23 and further absorbs the heat generated by the power assembly 23. Then it flows back to the first evaporator 141 to transfer the heat to the refrigerant circuit 1, and so on, so as to transfer the heat of the external environment and the residual temperature of the power assembly 23 to the cooling water circuit 2, so that the heat in the cooling water circuit 2 It can be absorbed and utilized by the refrigerant circuit 1 as a heat source for heating the battery pack 24 or the passenger compartment.
如图9所示,第一连通模式适用于环境温度较低,乘员舱或电池包24有加热需求的工况,能够将第二回路27b与第三回路27c形成循环回路中从外界环境吸收的热量及动力总成23的余温作为冷媒回路1的热源,通过冷媒回路1的循环,最终把热量经第一冷凝器121转移到第一回路27a与第四回路27d形成循环回路中,从而实现电池包24的加热及动力总成23的余温回收利用,大幅度降低冬季制热能耗,提升冬季续航。As shown in Figure 9, the first connection mode is suitable for working conditions where the ambient temperature is low and the passenger compartment or battery pack 24 needs to be heated. It can form a circulation loop with the second loop 27b and the third loop 27c to absorb energy from the external environment. The heat and the residual temperature of the power assembly 23 serve as the heat source of the refrigerant circuit 1. Through the circulation of the refrigerant circuit 1, the heat is finally transferred to the first circuit 27a and the fourth circuit 27d to form a circulation loop through the first condenser 121, thereby realizing The heating of the battery pack 24 and the recovery and utilization of the residual temperature of the power assembly 23 greatly reduce the heating energy consumption in winter and improve the battery life in winter.
其中,第一连通模式可以与如图5所示的冷媒回路1的第二导通模式耦合,以提高电动汽车热管理系统的能量的优化利用,降低能耗,提升冬季续航。Among them, the first connection mode can be coupled with the second conduction mode of the refrigerant circuit 1 as shown in Figure 5 to improve the optimal utilization of energy in the electric vehicle thermal management system, reduce energy consumption, and improve winter endurance.
另外,当环境温度较低,电池包24处于低温状态,其充放电功率也会受到限制,影响整车的性能,因此在该工况下电池包24需要被加热,以保证电池包24能够快速进入正常的工作状态。In addition, when the ambient temperature is low and the battery pack 24 is in a low temperature state, its charging and discharging power will also be limited, affecting the performance of the vehicle. Therefore, the battery pack 24 needs to be heated under this working condition to ensure that the battery pack 24 can quickly Enter normal working status.
此外,第一连通模式下的两个循环回路可同时运行,也可单独运行,可根据所处的环境和整车实际运行工况进行调整,在此不做限制。In addition, the two circulation loops in the first connection mode can operate at the same time or independently. They can be adjusted according to the environment and the actual operating conditions of the vehicle. There are no restrictions here.
在一种具体实施例中,如图10所示,八通阀21还包括第二连通模式,在第二连通模式,第一阀口211与第二阀口212连通,第六阀口216与第七阀口217连通,以使第二回路27b与第四回路27d循环连通,第五阀口215与第八阀口218连通,以使第三回路27c循环连通,其中,第一蒸发器141和第二前端换热器22处于导通状态。In a specific embodiment, as shown in Figure 10, the eight-way valve 21 also includes a second communication mode. In the second communication mode, the first valve port 211 is connected to the second valve port 212, and the sixth valve port 216 is connected to The seventh valve port 217 is connected to the second loop 27b and the fourth loop 27d, and the fifth valve port 215 is connected to the eighth valve port 218 to connect the third loop 27c. The first evaporator 141 and the second front-end heat exchanger 22 are in a conductive state.
本实施例中,在第二连通模式,冷却液的流向如图10中冷却水回路2中的箭头方向所示。第二回路27b与第四回路27d连通,第二水泵26启动,第二回路27b与第四回路27d形成循环回路,在该循环回路中,冷却液经第一蒸发器141将热量传递给冷媒回路1形成低于环境温度的低温冷却液,低于环境温度的低温冷却液能够流入电池包24,如此循环实现对电池包24的冷却,以使电池包24保持在合适的工作温度。第三回路27c闭合,第一水泵25启动,第三回路27c自成循环,与其他回路无热量交换,在该循环回路中,动力总成23将热量传递给冷却液,使冷却液的温度高于环境温度,高于环境温度的冷却液进入第二前端换热器22后向外部环境放热,使冷却液的温度降低,以使动力总成23能够将热量继续传递给冷却液,如此循环可实现动力总成23的散热,动力总成23的温度可以保持在合适的工作温度。In this embodiment, in the second communication mode, the flow direction of the cooling liquid is as shown by the arrow direction in the cooling water circuit 2 in Figure 10 . The second loop 27b is connected to the fourth loop 27d, the second water pump 26 is started, and the second loop 27b and the fourth loop 27d form a circulation loop. In this circulation loop, the coolant transfers heat to the refrigerant loop through the first evaporator 141. 1. Form a low-temperature coolant that is lower than the ambient temperature. The low-temperature coolant that is lower than the ambient temperature can flow into the battery pack 24. In this way, the battery pack 24 is cooled in a cycle to keep the battery pack 24 at a suitable operating temperature. The third circuit 27c is closed and the first water pump 25 is started. The third circuit 27c forms a cycle by itself and does not exchange heat with other circuits. In this cycle, the power assembly 23 transfers heat to the coolant, making the coolant temperature high. At ambient temperature, the coolant that is higher than the ambient temperature enters the second front-end heat exchanger 22 and then releases heat to the external environment, lowering the temperature of the coolant so that the powertrain 23 can continue to transfer heat to the coolant, and so on. Heat dissipation of the powertrain 23 can be achieved, and the temperature of the powertrain 23 can be maintained at a suitable operating temperature.
如图10所示,第二连通模式适用于动力总成23和电池包24温度较高有散热需求的工况,能够将第二回路27b与第四回路27d形成循环回路中电池包24多余的热量转移到冷媒回路1,降低 冷却液的温度,实现对电池包24的冷却,或者,第三回路27c能够自成循环,通过第二前端换热器22向外部环境放热实现动力总成23的散热,架构简单,电动汽车热管理系统的能耗较低。As shown in Figure 10, the second connection mode is suitable for working conditions where the temperature of the powertrain 23 and the battery pack 24 is relatively high and requires heat dissipation. The second circuit 27b and the fourth circuit 27d can form a circulation loop in which the excess battery pack 24 Heat is transferred to refrigerant circuit 1, reducing The temperature of the coolant can be used to cool the battery pack 24, or the third circuit 27c can form a cycle by itself, and dissipate heat to the external environment through the second front-end heat exchanger 22 to achieve heat dissipation of the powertrain 23. The structure is simple and suitable for electric vehicles. Thermal management systems consume less energy.
其中,若环境温度较高,乘员舱有制冷需求,可与如图6所示的冷媒回路1的第三导通模式耦合,实现乘员舱和电池包24的同时制冷,若环境温度较低,乘员舱无制冷需求,则可与如图8所示的冷媒回路1的第五导通模式耦合,实现电池包的单独制冷,提高电动汽车热管理系统的能量的优化利用。Among them, if the ambient temperature is high and the passenger compartment has cooling needs, it can be coupled with the third conduction mode of the refrigerant circuit 1 as shown in Figure 6 to achieve simultaneous cooling of the passenger compartment and the battery pack 24. If the ambient temperature is low, If there is no need for cooling in the passenger compartment, it can be coupled with the fifth conduction mode of the refrigerant circuit 1 as shown in Figure 8 to achieve independent cooling of the battery pack and improve the optimal utilization of energy in the electric vehicle thermal management system.
或者,在第二连通模式下,若动力总成23无散热需求,控制第二控制阀29将第二前端换热器22旁通,使第二前端换热器22不与第三回路27c导通,且第一水泵25开启,使动力总成23自身的发热量为该循环回路进行加热,使动力总成23的温度更加均匀,保持在合适的工作温度。Alternatively, in the second connection mode, if the powertrain 23 has no heat dissipation requirement, the second control valve 29 is controlled to bypass the second front-end heat exchanger 22 so that the second front-end heat exchanger 22 is not connected to the third circuit 27c. and the first water pump 25 is turned on, so that the heat generated by the power assembly 23 itself heats the circulation loop, so that the temperature of the power assembly 23 is more uniform and maintained at a suitable operating temperature.
此外,当电池包24和动力总成23的温度较高,会对整车性能造成影响,且电池包24的温度长期较高其使用寿命和可靠性也会下降,因此在该工况下,电池包24和动力总成23需要散热,以保证电池包24和动力总成23能够正常的工作状态,且能够保证电池包24的使用寿命和可靠性。In addition, when the temperature of the battery pack 24 and the powertrain 23 is high, it will affect the performance of the vehicle, and the service life and reliability of the battery pack 24 will be reduced if the temperature of the battery pack 24 is high for a long time. Therefore, under this working condition, The battery pack 24 and the power assembly 23 need to dissipate heat to ensure that the battery pack 24 and the power assembly 23 can work normally and to ensure the service life and reliability of the battery pack 24 .
此外,第二连通模式下的两个循环回路可同时运行,也可单独运行,可根据所处的环境和整车实际运行工况进行调整,在此不做限制。In addition, the two circulation loops in the second connection mode can run at the same time or independently. They can be adjusted according to the environment and the actual operating conditions of the vehicle. There are no restrictions here.
在一种具体实施例中,如图11所示,八通阀21还包括第三连通模式,在第三连通模式,第二阀口212与第三阀口213连通,第四阀口214与第五阀口215连通,第七阀口217与第八阀口218连通,以使第一回路27a、第三回路27c和第四回路27d循环连通,其中,第一冷凝器121和第二前端换热器22处于导通状态。In a specific embodiment, as shown in Figure 11, the eight-way valve 21 also includes a third communication mode. In the third communication mode, the second valve port 212 is connected to the third valve port 213, and the fourth valve port 214 is connected to The fifth valve port 215 is connected, and the seventh valve port 217 and the eighth valve port 218 are connected, so that the first loop 27a, the third loop 27c, and the fourth loop 27d are cyclically connected, wherein the first condenser 121 and the second front end Heat exchanger 22 is in a conductive state.
本实施例中,在第三连通模式,冷却液的流向如图11中冷却水回路2中的箭头方向所示。第一回路27a、第三回路27c和第四回路27d连通,第一水泵25和第二水泵26启动,第一回路27a、第三回路27c和第四回路27d形成循环回路,在该循环回路中,冷却液经第一冷凝器121吸收冷媒回路1的热量形成的高于环境温度的高温冷却液能够流入电池包24,从而能够对电池包24进行加热,冷却液继续流入第二前端换热器22将热量释放到外部环境,使冷却液的温度降低,冷夜液流入动力总成23后能够将动力总成23的余温吸收,使冷却液回温,冷却液再流回第一冷凝器121继续吸热升温,如此循环,即可实现动力总成23的余温向冷却水回路2转移,以使流入电池包24之前的冷却液可以快速升温,以快速加热电池包24,使电池包24快速进入正常的工作状态。In this embodiment, in the third communication mode, the flow direction of the cooling liquid is as shown by the arrow direction in the cooling water circuit 2 in Figure 11 . The first loop 27a, the third loop 27c and the fourth loop 27d are connected, the first water pump 25 and the second water pump 26 are started, the first loop 27a, the third loop 27c and the fourth loop 27d form a circulation loop. In this circulation loop , the coolant absorbs the heat of the refrigerant circuit 1 through the first condenser 121, and the high-temperature coolant higher than the ambient temperature formed can flow into the battery pack 24, thereby heating the battery pack 24, and the coolant continues to flow into the second front-end heat exchanger. 22 releases heat to the external environment to lower the temperature of the coolant. After the coolant flows into the power assembly 23, it can absorb the residual temperature of the power assembly 23, causing the coolant to warm up, and then the coolant flows back to the first condenser. 121 continues to absorb heat and heat up. In this cycle, the residual temperature of the power assembly 23 can be transferred to the cooling water circuit 2, so that the coolant before flowing into the battery pack 24 can quickly heat up, so as to quickly heat the battery pack 24, so that the battery pack 24 Quickly enter normal working status.
如图11所示,第三连通模式适用于电池包24有加热需求的工况,能够将回路中动力总成23的余温回收利用,以使冷却液的温度能快速升温,从而提高电池包24的加热速度,使电池包24快速进入正常的工作状态,且能够降低制热能耗。As shown in Figure 11, the third connection mode is suitable for working conditions where the battery pack 24 needs to be heated. It can recycle and utilize the residual temperature of the power assembly 23 in the circuit so that the temperature of the coolant can be quickly raised, thereby improving the battery pack. The heating speed of 24 enables the battery pack 24 to quickly enter a normal working state and can reduce heating energy consumption.
其中,第三连通模式可与如图4所示的冷媒回路1的第一导通模式耦合,以提高电动汽车热管理系统的能量的优化利用。Among them, the third connection mode can be coupled with the first conduction mode of the refrigerant circuit 1 as shown in FIG. 4 to improve the optimal utilization of energy in the electric vehicle thermal management system.
或者,在第三连通模式下,若电池包24无加热需求,则可控制第一控制阀28将第一冷凝器121旁通,使第一冷凝器121不加入第三连通模式下的工作循环,则在此循环回路中,由于第一冷凝器121不导通,冷媒回路1与冷却水回路2无热量交换,可实现电池包24的自然冷却,使电池包24保持在正常的工作状态,节约能耗。Alternatively, in the third connection mode, if the battery pack 24 has no heating requirement, the first control valve 28 can be controlled to bypass the first condenser 121 so that the first condenser 121 does not participate in the working cycle in the third connection mode. , then in this circulation loop, since the first condenser 121 is not conducting, there is no heat exchange between the refrigerant circuit 1 and the cooling water circuit 2, so the battery pack 24 can be naturally cooled and kept in a normal working state. Save energy consumption.
在一种具体实施例中,如图12所示,八通阀21还包括第四连通模式,在第四连通模式,第一阀口211与第八阀口218连通,第五阀口215与第六阀口216连通,以使第二回路27b与第三回路27c循环连通,第二阀口212与第七阀口217连通,以使第四回路27d循环连通,其中,第一蒸发器141和第二前端换热器22处于导通状态。In a specific embodiment, as shown in Figure 12, the eight-way valve 21 also includes a fourth communication mode. In the fourth communication mode, the first valve port 211 is connected to the eighth valve port 218, and the fifth valve port 215 is connected to The sixth valve port 216 is connected to the second circuit 27b and the third circuit 27c, and the second valve port 212 is connected to the seventh valve port 217 to make the fourth circuit 27d. The first evaporator 141 and the second front-end heat exchanger 22 are in a conductive state.
本实施例中,在第四连通模式,冷却液的流向如图12中冷却水回路2中的箭头方向所示。第二回路27b与第三回路27c连通,第一水泵25启动,第二回路27b与第三回路27c形成循环回路,在该循环回路中,冷却液经第一蒸发器141将热量传递给冷媒回路1形成低于环境温度的低温冷却液,低于环境温度的低温冷却液流入第二前端换热器,从外部环境吸收热量,流经动力总成23进一步吸收动力总成23的余热,然后再流回第一蒸发器141将热量传递给冷媒回路1,如此循环,以实现外界环境的热量和动力总成23的余温向冷却水回路2转移,以使冷却水回路2中的热量可以被冷媒回路1吸收利用。第四回路27d闭合,第二水泵26启动,第四回路27d自成循环,与其 他回路无热量交换,在该循环回路中,冷却液能够将电池包24高温部分热量传递给电池包24的低温部分,从而能够使电池包24的整体温度更加均匀,实现电池包24的均温。In this embodiment, in the fourth communication mode, the flow direction of the cooling liquid is as shown by the arrow direction in the cooling water circuit 2 in Figure 12 . The second loop 27b is connected to the third loop 27c, the first water pump 25 is started, and the second loop 27b and the third loop 27c form a circulation loop. In this circulation loop, the coolant transfers heat to the refrigerant loop through the first evaporator 141. 1 forms a low-temperature coolant that is lower than the ambient temperature. The low-temperature coolant that is lower than the ambient temperature flows into the second front-end heat exchanger, absorbs heat from the external environment, flows through the powertrain 23 to further absorb the waste heat of the powertrain 23, and then The flow returns to the first evaporator 141 to transfer the heat to the refrigerant circuit 1, and this cycle is carried out to transfer the heat of the external environment and the residual temperature of the power assembly 23 to the cooling water circuit 2, so that the heat in the cooling water circuit 2 can be Refrigerant circuit 1 absorbs and utilizes. The fourth circuit 27d is closed, the second water pump 26 is started, and the fourth circuit 27d forms a cycle by itself. There is no heat exchange in other loops. In this loop, the coolant can transfer the heat from the high-temperature part of the battery pack 24 to the low-temperature part of the battery pack 24, thereby making the overall temperature of the battery pack 24 more uniform and achieving an even temperature of the battery pack 24. .
如图12所示,第四连通模式适用于电池包24无冷却和加热需求,但电池温度不均匀的工况,使电池包24的高温部分热量能够向低温部分转移,节约能耗,或者,能够实现动力总成23的余温回收利用,大幅度降低冬季制热能耗,提升冬季续航。As shown in Figure 12, the fourth connection mode is suitable for working conditions where the battery pack 24 has no cooling or heating requirements, but the battery temperature is uneven, so that the heat from the high-temperature part of the battery pack 24 can be transferred to the low-temperature part, saving energy consumption, or, It can realize the recovery and utilization of the residual temperature of the powertrain 23, greatly reduce the heating energy consumption in winter, and improve the battery life in winter.
其中,第四连通模式可与如图5所示的冷媒回路1的第二导通模式耦合,提高电动汽车热管理系统的能量的优化利用。Among them, the fourth connection mode can be coupled with the second conduction mode of the refrigerant circuit 1 as shown in FIG. 5 to improve the optimal utilization of energy in the electric vehicle thermal management system.
另外,当电池包24没有冷却需求和加热需求情况下,如果电池包24温度不均匀,最大温差超过一定范围,或电池包24最大温度超过一定范围,均会对电池包24的使用寿命和性能造成影响,因此,在该工况下需要对电池包24进行均温,以保证电池包24的性能和使用寿命。In addition, when the battery pack 24 has no cooling or heating requirements, if the temperature of the battery pack 24 is uneven, the maximum temperature difference exceeds a certain range, or the maximum temperature of the battery pack 24 exceeds a certain range, the service life and performance of the battery pack 24 will be affected. Therefore, under this working condition, the temperature of the battery pack 24 needs to be equalized to ensure the performance and service life of the battery pack 24.
此外,第四连通模式下的两个循环回路可同时运行,也可单独运行,可根据所处的环境和整车实际运行工况进行调整,在此不做限制。In addition, the two circulation loops in the fourth connection mode can operate at the same time or independently. They can be adjusted according to the environment and the actual operating conditions of the vehicle. There are no restrictions here.
在一种具体实施例中,如图13所示,八通阀21还包括第五连通模式,在第五连通模式,第一阀口211与第二阀口212连通,第六阀口216与第七阀口217连通,以使第二回路27b和第四回路27d循环连通,第三阀口213与第八阀口218连通,第四阀口214与第五阀口215连通,以使第一回路27a与第三回路27c循环连通,其中,第一蒸发器141、第一冷凝器121和第二前端换热器22处于导通到状态。In a specific embodiment, as shown in Figure 13, the eight-way valve 21 also includes a fifth communication mode. In the fifth communication mode, the first valve port 211 is connected to the second valve port 212, and the sixth valve port 216 is connected to The seventh valve port 217 is connected to communicate with the second circuit 27b and the fourth circuit 27d, the third valve port 213 is connected with the eighth valve port 218, and the fourth valve port 214 is connected with the fifth valve port 215, so that the third valve port 214 is connected with the fifth valve port 215. The first loop 27a is in cyclic communication with the third loop 27c, in which the first evaporator 141, the first condenser 121 and the second front-end heat exchanger 22 are in a connected state.
本实施例中,在第五连通模式,冷却液的流向如图13中冷却水回路2中的箭头方向所示。第二回路27b与第四回路27d连通,第二水泵26启动,第二回路27b与第四回路27d形成循环回路,在该循环回路中,冷却液经第一蒸发器141将热量传递给冷媒回路1形成低于环境温度的低温冷却液,低于环境温度的低温冷却液能够流回电池包24,如此循环实现对电池包24的冷却,以使电池包24保持在合适的工作温度。第一回路27a与第三回路27c连通,第一水泵25启动,第一回路27a与第三回路27c形成循环回路,在该循环回路中,冷却液经第一冷凝器121吸收冷媒回路1的热量形成的高于环境温度的高温冷却液,高于环境温度的高温冷却液能够流入第二前端换热器22向外部环境放热,使冷却液的温度降低,冷却液经动力总成23后继续流回第一冷凝器121吸收热量,如此循环,能够辅助冷媒回路1散热。In this embodiment, in the fifth communication mode, the flow direction of the cooling liquid is as shown by the arrow direction in the cooling water circuit 2 in Figure 13 . The second loop 27b is connected to the fourth loop 27d, the second water pump 26 is started, and the second loop 27b and the fourth loop 27d form a circulation loop. In this circulation loop, the coolant transfers heat to the refrigerant loop through the first evaporator 141. 1. Form a low-temperature coolant that is lower than the ambient temperature. The low-temperature coolant that is lower than the ambient temperature can flow back to the battery pack 24. This cycle realizes cooling of the battery pack 24, so as to keep the battery pack 24 at a suitable operating temperature. The first circuit 27a is connected to the third circuit 27c, the first water pump 25 is started, and the first circuit 27a and the third circuit 27c form a circulation loop. In this circulation loop, the coolant absorbs the heat of the refrigerant circuit 1 through the first condenser 121. The formed high-temperature coolant higher than the ambient temperature can flow into the second front-end heat exchanger 22 to release heat to the external environment, causing the temperature of the coolant to decrease. The coolant continues after passing through the power assembly 23 It flows back to the first condenser 121 to absorb heat, and this cycle can assist the refrigerant circuit 1 in dissipating heat.
如图13所示,第五连通模式适用于环境温度较高,电池包24有散热需求,或乘员舱有制冷需求的工况,能够将第二回路27b与第四回路27d形成循环回路中电池包24多余的热量转移到冷媒回路1,降低冷却液的温度,实现对电池包24的冷却,或者,能够通过第一冷凝器121将冷媒回路1中热量转移到一回路27a与第三回路27c形成的循环回路中,通过冷却水回路2的循环,最终将热量经第二前端换热器22释放到外部环境,从而实现第二前端换热器22和第一冷凝器121同时对冷媒回路1进行冷却的功能,大幅度提升夏季制冷效率,节约能耗,提升夏季制冷峰值性。As shown in Figure 13, the fifth connection mode is suitable for working conditions where the ambient temperature is high, the battery pack 24 needs heat dissipation, or the passenger compartment needs cooling. The second circuit 27b and the fourth circuit 27d can form a battery in a circulation loop. The excess heat of the battery pack 24 is transferred to the refrigerant circuit 1 to lower the temperature of the coolant to cool the battery pack 24. Alternatively, the heat in the refrigerant circuit 1 can be transferred to the primary circuit 27a and the third circuit 27c through the first condenser 121. In the formed circulation loop, through the circulation of the cooling water circuit 2, heat is finally released to the external environment through the second front-end heat exchanger 22, thereby realizing that the second front-end heat exchanger 22 and the first condenser 121 simultaneously control the refrigerant circuit 1 The cooling function greatly improves summer cooling efficiency, saves energy consumption, and improves summer cooling peak performance.
其中,第五连通模式可与如图6所示的冷媒回路1的第三导通模式耦合,实现乘员舱和电池包24的同时制冷,若环境温度较低,乘员舱无制冷需求,则可与如图8所示的冷媒回路1的第五导通模式耦合,实现电池包的单独制冷,提高电动汽车热管理系统的能量的优化利用。Among them, the fifth connection mode can be coupled with the third conduction mode of the refrigerant circuit 1 as shown in Figure 6 to achieve simultaneous cooling of the passenger compartment and the battery pack 24. If the ambient temperature is low and the passenger compartment has no cooling demand, it can Coupled with the fifth conduction mode of the refrigerant circuit 1 as shown in Figure 8, individual cooling of the battery pack is achieved, improving the optimal utilization of energy in the electric vehicle thermal management system.
此外,第五连通模式下的两个循环回路可同时运行,也可单独运行,可根据所处的环境和整车实际运行工况进行调整,在此不做限制。In addition, the two circulation loops in the fifth connection mode can run at the same time or independently. They can be adjusted according to the environment and the actual operating conditions of the vehicle. There are no restrictions here.
在一种具体实施例中,如图14所示,八通阀21还包括第六连通模式,在第六连通模式,第一阀口211与第四阀口214连通,第二阀口212与第三阀口213连通,第五阀口215与第六阀口216连通,第七阀口217与第八阀口218连通,以使第三回路27c、第二回路27b、第一回路27a和第四回路27d依次循环连通,其中,第一蒸冷凝器121和第二蒸发器142处于导通状态。In a specific embodiment, as shown in Figure 14, the eight-way valve 21 also includes a sixth communication mode. In the sixth communication mode, the first valve port 211 is connected to the fourth valve port 214, and the second valve port 212 is connected to The third valve port 213 is connected, the fifth valve port 215 is connected with the sixth valve port 216, and the seventh valve port 217 is connected with the eighth valve port 218, so that the third circuit 27c, the second circuit 27b, the first circuit 27a and The fourth loop 27d is connected cyclically in sequence, in which the first evaporator condenser 121 and the second evaporator 142 are in a conductive state.
本实施例中,在第六连通模式,冷却液的流向如图14中冷却水回路2中的箭头方向所示。第三回路27c、第二回路27b、第一回路27a和第四回路27d依次连通,第一水泵25和第二水泵26启动,第三回路27c、第二回路27b、第一回路27a和第四回路27d形成循环回路,在该循环回路中,通过控制第二控制阀29将第二前端换热器22旁通,使第二前端换热器22不与第三回路27c导通,冷却液经第一蒸发器141将热量传递给冷媒回路1形成低于环境温度的低温冷却液,低于 环境温度的低温冷却液流入第一冷凝器121吸收冷媒回路1的热量使冷却水的温度回升,且冷却液在第一蒸发器141内传递的热量与在第一冷凝器121中吸收的热量相互抵消,故冷却液继续流入电池包24时不会对电池包24进行加热,且使得电池包24产生的余温能够传递至冷却液回路2中,冷却液继续流入动力总成23进一步吸收动力总成23产生的热量,然后再流回第一蒸发器141将热量传递给冷媒回路1,如此循环,以将电池包24和动力总成23的余温向冷却水回路2转移,从而能够被冷媒回路1吸收利用。In this embodiment, in the sixth communication mode, the flow direction of the cooling liquid is as shown by the arrow direction in the cooling water circuit 2 in Figure 14 . The third circuit 27c, the second circuit 27b, the first circuit 27a and the fourth circuit 27d are connected in sequence, the first water pump 25 and the second water pump 26 are started, the third circuit 27c, the second circuit 27b, the first circuit 27a and the fourth circuit 27d are connected in sequence. The loop 27d forms a circulation loop. In this loop, the second front-end heat exchanger 22 is bypassed by controlling the second control valve 29, so that the second front-end heat exchanger 22 is not connected to the third loop 27c, and the coolant passes through The first evaporator 141 transfers heat to the refrigerant circuit 1 to form a low-temperature cooling liquid lower than the ambient temperature. The low-temperature cooling liquid at ambient temperature flows into the first condenser 121 to absorb the heat of the refrigerant circuit 1 to raise the temperature of the cooling water, and the heat transferred by the cooling liquid in the first evaporator 141 and the heat absorbed in the first condenser 121 interact with each other. offset, so when the coolant continues to flow into the battery pack 24, it will not heat the battery pack 24, and the residual temperature generated by the battery pack 24 can be transferred to the coolant circuit 2, and the coolant continues to flow into the powertrain 23 to further absorb the powertrain. The heat generated into 23 then flows back to the first evaporator 141 to transfer the heat to the refrigerant circuit 1. In this cycle, the residual temperature of the battery pack 24 and the powertrain 23 is transferred to the cooling water circuit 2, so that it can be cooled by the refrigerant. Loop 1 absorbs and utilizes.
如图14所示,第六连通模式适用于动力总成23和电池包24均无冷却或散热需求的工况,能够将电池包24和动力总成23的余温向冷却水回路2转移,通过冷媒回路1的循环,最终将热量经第一蒸发器141转移到冷媒回路1中,被冷媒回路1吸收利用,使经第一蒸发器141的冷媒介质能够被进一步蒸发,使压缩机11回热吸入的冷媒介质的过热度提升,避免压缩机11吸附带液的冷媒介质,保证压缩机11的可靠运行,且能够节约能耗。As shown in Figure 14, the sixth connection mode is suitable for working conditions where neither the powertrain 23 nor the battery pack 24 requires cooling or heat dissipation. It can transfer the residual temperature of the battery pack 24 and the powertrain 23 to the cooling water circuit 2. Through the circulation of the refrigerant circuit 1, the heat is finally transferred to the refrigerant circuit 1 through the first evaporator 141, and is absorbed and utilized by the refrigerant circuit 1, so that the refrigerant medium passing through the first evaporator 141 can be further evaporated, allowing the compressor 11 to return The superheat of the hot-suctioned refrigerant medium is increased, preventing the compressor 11 from adsorbing the liquid-laden refrigerant medium, ensuring reliable operation of the compressor 11 and saving energy consumption.
其中,第六连通模式可与如图6所示的冷媒回路1的第三导通模式耦合,提高电动汽车热管理系统的能量的优化利用。Among them, the sixth connection mode can be coupled with the third conduction mode of the refrigerant circuit 1 as shown in FIG. 6 to improve the optimal utilization of energy in the electric vehicle thermal management system.
在一种具体实施例中,如图15所示,八通阀21还包括第七连通模式,在第七连通模式,第一阀口211与第八阀口218连通,第二阀口212与第五阀口215连通,第六阀口216与第七阀口217连通,以使第二回路27b、第三回路27c和第四回路27d循环连通,其中,第一蒸发器141和第二前端换热器22处于导通状态。In a specific embodiment, as shown in Figure 15, the eight-way valve 21 also includes a seventh communication mode. In the seventh communication mode, the first valve port 211 is connected to the eighth valve port 218, and the second valve port 212 is connected to The fifth valve port 215 is connected, and the sixth valve port 216 is connected with the seventh valve port 217, so that the second loop 27b, the third loop 27c and the fourth loop 27d are cyclically connected, wherein the first evaporator 141 and the second front end Heat exchanger 22 is in a conductive state.
本实施例中,在第七连通模式,冷却液的流向如图15中冷却水回路2中的箭头方向所示。第二回路27b、第三回路27c和第四回路27d连通,第一水泵25和第二水泵26开启,第二回路27b、第三回路27c和第四回路27d形成循环回路,在该循环回路中,冷却液经第一蒸发器141将热量传递给冷媒回路1形成低于环境温度的低温冷却液,低于环境温度的低温冷却液流入第二前端换热器22后从外界环境吸收热量,依次流经动力总成23和电池包24,进一步吸收动力总成23和电池包24的余热,然后再流回第一蒸发器141将热量传递给冷媒回路1,如此循环,以实现外界环境的热量、动力总成23和电池包24的余温向冷却水回路2转移,以使冷却水回路2中的热量可以被冷媒回路1吸收利用。In this embodiment, in the seventh communication mode, the flow direction of the cooling liquid is as shown by the arrow direction in the cooling water circuit 2 in Figure 15 . The second loop 27b, the third loop 27c and the fourth loop 27d are connected, the first water pump 25 and the second water pump 26 are turned on, and the second loop 27b, the third loop 27c and the fourth loop 27d form a circulation loop. In this circulation loop , the coolant transfers heat to the refrigerant circuit 1 through the first evaporator 141 to form a low-temperature coolant that is lower than the ambient temperature. The low-temperature coolant that is lower than the ambient temperature flows into the second front-end heat exchanger 22 and absorbs heat from the external environment, in sequence. It flows through the power assembly 23 and the battery pack 24, further absorbs the waste heat of the power assembly 23 and the battery pack 24, and then flows back to the first evaporator 141 to transfer the heat to the refrigerant circuit 1, and so on, so as to realize the heat transfer from the external environment. , the residual temperature of the power assembly 23 and the battery pack 24 is transferred to the cooling water circuit 2, so that the heat in the cooling water circuit 2 can be absorbed and utilized by the refrigerant circuit 1.
如图15所示,第七连通模式适用于动力总成23和电池包24均无冷却或散热需求的工况,外界环境的热量、动力总成23和电池包24的余温向冷却水回路2转移,通过冷媒回路1的循环,最终热量经第一蒸发器141转移到冷媒回路1中,被冷媒回路1吸收利用,进一步降低能耗。As shown in Figure 15, the seventh connection mode is suitable for working conditions where neither the powertrain 23 nor the battery pack 24 requires cooling or heat dissipation. The heat of the external environment and the residual temperature of the powertrain 23 and the battery pack 24 are transferred to the cooling water circuit. 2 transfer, through the circulation of the refrigerant circuit 1, the heat is finally transferred to the refrigerant circuit 1 through the first evaporator 141, and is absorbed and utilized by the refrigerant circuit 1, further reducing energy consumption.
其中,第七连通模式可与如图6所示的冷媒回路1的第三导通模式耦合,提高电动汽车热管理系统的能量的优化利用。Among them, the seventh connection mode can be coupled with the third conduction mode of the refrigerant circuit 1 as shown in FIG. 6 to improve the optimal utilization of energy in the electric vehicle thermal management system.
在一种具体实施例中,如图16所示,八通阀21还包括第八连通模式,在第八连通模式,第一阀口211与第二阀口212连通,第三阀口213与第六阀口216连通,第四阀口214与第五阀口215连通,第七阀口217与第八阀口218连通,以使第三回路27c、第一回路27a、第二回路27b和第四回路27d依次循环连通,其中,第一蒸发器141和第一冷凝器121处于导通状态。In a specific embodiment, as shown in Figure 16, the eight-way valve 21 also includes an eighth communication mode. In the eighth communication mode, the first valve port 211 is connected to the second valve port 212, and the third valve port 213 is connected to The sixth valve port 216 is connected, the fourth valve port 214 is connected with the fifth valve port 215, and the seventh valve port 217 is connected with the eighth valve port 218, so that the third loop 27c, the first loop 27a, the second loop 27b and The fourth loop 27d is connected cyclically in sequence, in which the first evaporator 141 and the first condenser 121 are in a conductive state.
本实施例中,在第八连通模式,冷却液的流向如图16中冷却水回路2中的箭头方向所示。第三回路27c、第一回路27a、第二回路27b和第四回路27d依次连通,第一水泵25和第二水泵26开启,第三回路27c、第一回路27a、第二回路27b和第四回路27d形成循环回路,在该循环回路中,通过控制第二控制阀29将第二前端换热器22旁通,使第二前端换热器22不与第三回路27c导通,冷却液经第一蒸发器141将热量传递给冷媒回路1形成低于环境温度的低温冷却液,低于环境温度的低温冷却液依次流经电池包24和动力总成23,吸收动力总成23和电池包24的余热,再流入第一冷凝器121吸收冷媒回路1的热量使冷却液的温度进一步升高,最后流回第一蒸发器141将热量传递给冷媒回路1,如此循环,以将第一冷凝器121释放的热量以及电池包24和动力总成23的余温向冷却水回路2转移,从而能够被第一蒸发器141利用。In this embodiment, in the eighth communication mode, the flow direction of the cooling liquid is as shown by the arrow direction in the cooling water circuit 2 in Figure 16 . The third circuit 27c, the first circuit 27a, the second circuit 27b and the fourth circuit 27d are connected in sequence. The first water pump 25 and the second water pump 26 are turned on. The third circuit 27c, the first circuit 27a, the second circuit 27b and the fourth circuit 27d are connected in sequence. The loop 27d forms a circulation loop. In this loop, the second front-end heat exchanger 22 is bypassed by controlling the second control valve 29, so that the second front-end heat exchanger 22 is not connected to the third loop 27c, and the coolant passes through The first evaporator 141 transfers heat to the refrigerant circuit 1 to form low-temperature coolant that is lower than the ambient temperature. The low-temperature coolant that is lower than the ambient temperature flows through the battery pack 24 and the power assembly 23 in sequence, absorbing the power assembly 23 and the battery pack. 24, then flows into the first condenser 121 to absorb the heat of the refrigerant circuit 1 to further increase the temperature of the cooling liquid, and finally flows back to the first evaporator 141 to transfer the heat to the refrigerant circuit 1. In this cycle, the first condenser The heat released by the evaporator 121 and the residual temperature of the battery pack 24 and the powertrain 23 are transferred to the cooling water circuit 2 so that they can be utilized by the first evaporator 141 .
如图16所示,第八连通模式适用于动力总成23和电池包24均无冷却或散热需求的工况,能够将第一冷凝器121释放的热量以及电池包24和动力总成23的余温向冷却水回路2转移,通过冷媒回路1的循环,最终将热量经第一蒸发器141转移到冷媒回路1中,使经第一蒸发器141的 冷媒介质能够被进一步蒸发,使压缩机11回热吸入的冷媒介质的过热度提升,避免压缩机11吸附带液的冷媒介质,保证压缩机11的可靠运行,且能够节约能耗。As shown in Figure 16, the eighth connection mode is suitable for working conditions where neither the powertrain 23 nor the battery pack 24 requires cooling or heat dissipation. It can combine the heat released by the first condenser 121 and the heat of the battery pack 24 and the powertrain 23. The residual temperature is transferred to the cooling water circuit 2, and through the circulation of the refrigerant circuit 1, the heat is finally transferred to the refrigerant circuit 1 through the first evaporator 141, so that the heat passing through the first evaporator 141 is The refrigerant medium can be further evaporated, which increases the superheat of the refrigerant medium sucked in by the compressor 11 and prevents the compressor 11 from adsorbing the liquid-laden refrigerant medium, ensuring reliable operation of the compressor 11 and saving energy consumption.
区别于第六连通模式中冷却液先流过第一蒸发器141传热,再流入第一冷凝器121吸热,使冷却液前后传递和吸收的热量抵消,第八连通模式中冷却液可先流过第一冷凝器121吸收热量,再流入第一蒸发器141能够将更多的热量经第一蒸发器141传递给冷媒回路,进一步降低能耗,在经第一蒸发器141流出的低温冷却液能够流入电池包24对电池包24进行冷却,提高电动汽车热管理系统的能量的优化利用。Different from the sixth connection mode in which the coolant first flows through the first evaporator 141 to transfer heat, and then flows into the first condenser 121 to absorb heat, so that the heat transferred and absorbed by the coolant is offset, in the eighth connection mode the coolant can first The heat absorbed by flowing through the first condenser 121 and then flowing into the first evaporator 141 can transfer more heat to the refrigerant circuit through the first evaporator 141, further reducing energy consumption. The liquid can flow into the battery pack 24 to cool the battery pack 24 and improve the optimal utilization of energy in the electric vehicle thermal management system.
其中,第八连通模式可与如图6所示的冷媒回路1的第三导通模式或与如图8所示的冷媒回路1的第五导通模式耦合。The eighth connection mode may be coupled with the third conduction mode of the refrigerant circuit 1 as shown in FIG. 6 or with the fifth conduction mode of the refrigerant circuit 1 as shown in FIG. 8 .
需要说明的是,上述的冷媒回路1和冷却水回路2中的各导通模式和连通模式,以及冷却水回路2在各连通模式中的循环回路等,并非完全独立,可根据需要进行耦合,以形成不同的工作模式,具体采用何种工作模式需要根据所处环境和整车实际运行工况而定。It should be noted that the above-mentioned conduction modes and connection modes in the refrigerant circuit 1 and the cooling water circuit 2, as well as the circulation loops in each connection mode of the cooling water circuit 2, are not completely independent and can be coupled as needed. In order to form different working modes, the specific working mode needs to be determined according to the environment and the actual operating conditions of the vehicle.
需要指出的是,本专利申请文件的一部分包含受著作权保护的内容。除了对专利局的专利文件或记录的专利文档内容制作副本以外,著作权人保留著作权。 It should be noted that part of this patent application document contains content protected by copyright. The copyright owner retains copyright except in making copies of the contents of the patent document or records in the Patent Office.

Claims (24)

  1. 一种电动汽车热管理系统,其特征在于,包括压缩机、冷凝装置、换向节流装置、蒸发装置和风道;An electric vehicle thermal management system, characterized by including a compressor, a condensing device, a reversing throttling device, an evaporation device and an air duct;
    所述压缩机、所述冷凝装置、所述换向节流装置和所述蒸发装置依次连通形成冷媒回路,所述风道内的风能够吸收所述冷媒回路中的所述冷凝装置的热量,以实现乘员舱的制热,所述风道内的风能够将热量传递至所述冷媒回路中的所述蒸发装置,以实现乘员舱的制冷;The compressor, the condensing device, the reversing throttling device and the evaporation device are connected in sequence to form a refrigerant circuit, and the wind in the air duct can absorb the heat of the condensing device in the refrigerant circuit, so as to To achieve heating of the passenger compartment, the wind in the air duct can transfer heat to the evaporation device in the refrigerant circuit to achieve cooling of the passenger compartment;
    其中,所述压缩机的出口与所述冷凝装置连接,所述换向节流装置设置于所述冷凝装置和所述蒸发装置之间。Wherein, the outlet of the compressor is connected to the condensing device, and the reversing throttling device is disposed between the condensing device and the evaporation device.
  2. 根据权利要求1所述的电动汽车热管理系统,其特征在于,所述电动汽车热管理系统还包括冷却水回路,所述冷凝装置包括第一冷凝器和第二冷凝器,所述第一冷凝器包括第一冷媒流路和第一冷却水流路,所述第一冷媒流路与所述冷媒回路连通,所述第一冷却水流路与所述冷却水回路连通;The electric vehicle thermal management system according to claim 1, characterized in that the electric vehicle thermal management system further includes a cooling water loop, the condensation device includes a first condenser and a second condenser, the first condensation device The device includes a first refrigerant flow path and a first cooling water flow path, the first refrigerant flow path is connected to the refrigerant circuit, and the first cooling water flow path is connected to the cooling water loop;
    所述第一冷媒流路和所述第二冷凝器能够对所述冷媒回路中的冷媒介质进行冷凝;The first refrigerant flow path and the second condenser can condense the refrigerant medium in the refrigerant circuit;
    所述第一冷却水流路能够使所述冷媒回路和所述冷却水回路进行换热,以使所述冷却水回路中的冷却液的温度升高。The first cooling water passage enables heat exchange between the refrigerant circuit and the cooling water circuit to increase the temperature of the cooling liquid in the cooling water circuit.
  3. 根据权利要求2所述的电动汽车热管理系统,其特征在于,所述第一冷凝器与所述第二冷凝器串联;The electric vehicle thermal management system according to claim 2, wherein the first condenser and the second condenser are connected in series;
    或者,所述第一冷凝器与所述第二冷凝器并联;Alternatively, the first condenser and the second condenser are connected in parallel;
    或者,所述第一冷凝器与所述第二冷凝器串联,且所述第一冷凝器的两端与旁通阀连通。Alternatively, the first condenser and the second condenser are connected in series, and both ends of the first condenser are connected to bypass valves.
  4. 根据权利要求2所述的电动汽车热管理系统,其特征在于,所述蒸发装置包括第一蒸发器和第二蒸发器,所述第一蒸发器包括第二冷媒流路和第二冷却水流路,所述第二冷媒流路与所述冷媒回路连通,所述第二冷却水流路与所述冷却水回路连通;The electric vehicle thermal management system according to claim 2, wherein the evaporation device includes a first evaporator and a second evaporator, and the first evaporator includes a second refrigerant flow path and a second cooling water flow path. , the second refrigerant flow path is connected to the refrigerant circuit, and the second cooling water flow path is connected to the cooling water circuit;
    所述第二冷媒流路和所述第二蒸发器能够对所述冷媒回路中的冷媒介质进行蒸发;The second refrigerant flow path and the second evaporator can evaporate the refrigerant medium in the refrigerant circuit;
    所述第二冷却水流路能够使所述冷媒回路与所述冷却水回路进行换热,以使所述冷却水回路中的冷却液的温度降低。The second cooling water passage enables heat exchange between the refrigerant circuit and the cooling water circuit, so that the temperature of the cooling liquid in the cooling water circuit is lowered.
  5. 根据权利要求4所述的电动汽车热管理系统,其特征在于,所述电动汽车热管理系统还包括风门和风量分配机构,所述风门包括第一风门和第二风门;The electric vehicle thermal management system according to claim 4, characterized in that the electric vehicle thermal management system further includes a damper and an air volume distribution mechanism, and the damper includes a first damper and a second damper;
    所述第二冷凝器和所述第二蒸发器位于所述风道,所述第二冷凝器能够对所述风道内的风进行加热,所述第二蒸发器能够对所述风道内的风进行降温;The second condenser and the second evaporator are located in the air duct, the second condenser can heat the wind in the air duct, and the second evaporator can heat the wind in the air duct. To cool down;
    当所述第一风门开启、所述第二风门关闭时,所述风量分配机构能够将风送入所述风道,经所述第二冷凝器进入乘员舱,实现乘员舱的制热;When the first damper is opened and the second damper is closed, the air volume distribution mechanism can send the wind into the air duct and enter the passenger cabin through the second condenser to realize heating of the passenger cabin;
    当所述第一风门关闭、所述第二风门开启时,所述风量分配机构能够将风送入所述风道,经所述第二蒸发器进入乘员舱,实现乘员舱的制冷。When the first damper is closed and the second damper is opened, the air volume distribution mechanism can send the wind into the air duct and into the passenger cabin through the second evaporator to achieve cooling of the passenger cabin.
  6. 根据权利要求4所述的电动汽车热管理系统,其特征在于,所述冷媒回路包括第一支路、第二支路、第三支路和第四支路,所述换向节流装置有第一接口、第二接口、第三接口和第四接口,所述电动汽车热管理系统还包括第一前端换热器,所述第一前端换热器能够与大气环境进行换热;The electric vehicle thermal management system according to claim 4, characterized in that the refrigerant circuit includes a first branch, a second branch, a third branch and a fourth branch, and the reversing throttling device has First interface, second interface, third interface and fourth interface, the electric vehicle thermal management system also includes a first front-end heat exchanger, the first front-end heat exchanger can exchange heat with the atmospheric environment;
    所述压缩机和所述冷凝装置设置于所述第一支路,所述蒸发装置设于所述第二支路,所述第一前端换热器设置于所述第四支路;The compressor and the condensing device are provided in the first branch, the evaporation device is provided in the second branch, and the first front-end heat exchanger is provided in the fourth branch;
    所述第一支路的一端与所述第一接口连接,另一端与所述第二支路和所述第三支路连接;One end of the first branch is connected to the first interface, and the other end is connected to the second branch and the third branch;
    所述第二支路远离所述第一支路的一端与所述第二接口连接,所述第三支路远离所述第一支路的一端与所述第三接口连通;One end of the second branch away from the first branch is connected to the second interface, and one end of the third branch away from the first branch is connected to the third interface;
    所述第四支路的一端与所述第四接口连接,另一端连接在所述第一蒸发器和所述第二蒸发器之间的管路上;One end of the fourth branch is connected to the fourth interface, and the other end is connected to the pipeline between the first evaporator and the second evaporator;
    所述换向节流装置能够控制所述第一接口、第二接口、第三接口和第四接口之间的通断,以 切换所述第一支路、第二支路、第三支路或第四支路之间的通断状态。The reversing throttling device can control on-off between the first interface, the second interface, the third interface and the fourth interface, so as to Switch the on-off state between the first branch, the second branch, the third branch or the fourth branch.
  7. 根据权利要求6所述的电动汽车热管理系统,其特征在于,所述电动汽车热管理系统还包括第一电子膨胀阀和第二电子膨胀阀;The electric vehicle thermal management system according to claim 6, characterized in that the electric vehicle thermal management system further includes a first electronic expansion valve and a second electronic expansion valve;
    所述第一电子膨胀阀用于控制所述第二支路及所述第一蒸发器与所述第一支路之间的通断;The first electronic expansion valve is used to control the connection between the second branch and the first evaporator and the first branch;
    所述第二电子膨胀阀用于控制所述第四支路与所述第二支路之间的通断。The second electronic expansion valve is used to control the connection between the fourth branch and the second branch.
  8. 根据权利要求7所述的电动汽车热管理系统,其特征在于,所述冷媒回路包括第一导通模式;The electric vehicle thermal management system according to claim 7, wherein the refrigerant circuit includes a first conduction mode;
    在所述第一导通模式,所述换向节流装置控制所述第一接口与所述第二接口连通,以及所述第三接口与所述第四接口连通,以使所述第一支路、第二支路、第四支路和第三支路依次循环连通;In the first conduction mode, the reversing throttling device controls the first interface to communicate with the second interface, and the third interface to communicate with the fourth interface, so that the first interface The branch road, the second branch road, the fourth branch road and the third branch road are connected in a circular manner;
    其中,所述第一电子膨胀阀处于关闭状态,所述第二电子膨胀阀处于节流状态。Wherein, the first electronic expansion valve is in a closed state, and the second electronic expansion valve is in a throttling state.
  9. 根据权利要求7所述的电动汽车热管理系统,其特征在于,所述冷媒回路还包括第二导通模式;The electric vehicle thermal management system according to claim 7, wherein the refrigerant circuit further includes a second conduction mode;
    在所述第二导通模式,所述换向节流装置控制所述第一接口与所述第二接口连通,以使所述第一支路和所述第二支路循环连通;In the second conduction mode, the reversing throttling device controls the first interface to communicate with the second interface so that the first branch and the second branch are cyclically connected;
    其中,所述第一电子膨胀阀处于节流状态,所述第二电子膨胀阀处于关闭状态。Wherein, the first electronic expansion valve is in a throttling state, and the second electronic expansion valve is in a closed state.
  10. 根据权利要求7所述的电动汽车热管理系统,其特征在于,所述冷媒回路还包括第三导通模式;The electric vehicle thermal management system according to claim 7, wherein the refrigerant circuit further includes a third conduction mode;
    在所述第三导通模式,所述换向节流装置控制所述第一接口与所述第四接口连通,以及所述第二接口与所述第三接口连通,以使所述第一支路、所述第二支路、所述第三支路和所述第四支路循环连通;In the third conduction mode, the reversing throttling device controls the first interface to communicate with the fourth interface, and the second interface to communicate with the third interface, so that the first interface The branch, the second branch, the third branch and the fourth branch are cyclically connected;
    其中,所述第一电子膨胀阀和所述第二电子膨胀阀均处于节流状态。Wherein, the first electronic expansion valve and the second electronic expansion valve are both in a throttling state.
  11. 根据权利要求7所述的电动汽车热管理系统,其特征在于,所述冷媒回路还包括第四导通模式;The electric vehicle thermal management system according to claim 7, wherein the refrigerant circuit further includes a fourth conduction mode;
    在所述第四导通模式,所述换向节流装置控制所述第一接口与所述第四接口连通,以及所述第二接口与所述第三接口连通,以使所述第一支路、所述第四支路、所述第二支路和所述第三支路依次循环连通;In the fourth conduction mode, the reversing throttling device controls the first interface to communicate with the fourth interface, and the second interface to communicate with the third interface, so that the first interface The branch road, the fourth branch road, the second branch road and the third branch road are cyclically connected in sequence;
    其中,所述第一电子膨胀阀处于关闭状态,所述第二电子膨胀阀处于节流状态。Wherein, the first electronic expansion valve is in a closed state, and the second electronic expansion valve is in a throttling state.
  12. 根据权利要求7所述的电动汽车热管理系统,其特征在于,所述冷媒回路还包括第五导通模式;The electric vehicle thermal management system according to claim 7, wherein the refrigerant circuit further includes a fifth conduction mode;
    在所述第五导通模式,所述换向节流装置控制所述第一接口与所述第四接口连通,以使所述第一支路、所述第四支路、所述第二支路依次循环连通;In the fifth conduction mode, the reversing throttling device controls the first interface and the fourth interface to connect, so that the first branch, the fourth branch, the second branch The branches are connected cyclically in turn;
    其中,所述第一电子膨胀阀和所述第二电子膨胀阀均处于节流状态。Wherein, the first electronic expansion valve and the second electronic expansion valve are both in a throttling state.
  13. 根据权利要求6-12任一项所述的电动汽车热管理系统,其特征在于,所述换向节流装置包括第一节流阀、第二节流阀、第三节流阀和第四节流阀;The electric vehicle thermal management system according to any one of claims 6 to 12, characterized in that the reversing throttle device includes a first throttle valve, a second throttle valve, a third throttle valve and a fourth throttle valve. throttle valve;
    所述第一节流阀设置于所述第一接口与所述第二接口之间;The first throttle valve is disposed between the first interface and the second interface;
    所述第二节流阀设置于所述第二接口与所述第三接口之间;The second throttle valve is disposed between the second interface and the third interface;
    所述第三节流阀设置于所述第三接口与所述第四接口之间;The third throttle valve is disposed between the third interface and the fourth interface;
    所述第四节流阀设置于所述第四接口与所述第三接口之间。The fourth throttle valve is disposed between the fourth interface and the third interface.
  14. 根据权利要求2-12任一项所述的电动汽车热管理系统,其特征在于,所述电动汽车热管理系统还包括八通阀、第二前端换热器、动力总成、电池包、第一水泵和第二水泵;The electric vehicle thermal management system according to any one of claims 2 to 12, characterized in that the electric vehicle thermal management system further includes an eight-way valve, a second front-end heat exchanger, a power assembly, a battery pack, a third a first water pump and a second water pump;
    所述八通阀设置有第一阀口、第二阀口、第三阀口、第四阀口、第五阀口、第六阀口、第七阀口和第八阀口,所述冷却水回路包括第一回路、第二回路、第三回路和第四回路;The eight-way valve is provided with a first valve port, a second valve port, a third valve port, a fourth valve port, a fifth valve port, a sixth valve port, a seventh valve port and an eighth valve port, and the cooling The water circuit includes the first circuit, the second circuit, the third circuit and the fourth circuit;
    所述第一冷凝器设置于所述第一回路,所述第一回路的一端与所述第三阀口连接,另一端与所述第四阀口连接;The first condenser is provided in the first loop, one end of the first loop is connected to the third valve port, and the other end is connected to the fourth valve port;
    所述第一蒸发器设置于所述第二回路,所述第二回路的一端与所述第一阀口连接,另一端与 所述第六阀口连接;The first evaporator is provided in the second loop, one end of the second loop is connected to the first valve port, and the other end is connected to the first valve port. The sixth valve port connection;
    所述动力总成、所述第二前端换热器和所述第一水泵设置于所述第三回路,所述第三回路的一端与所述第五阀口连接,另一端与所述第八阀口连接;The power assembly, the second front-end heat exchanger and the first water pump are arranged in the third circuit. One end of the third circuit is connected to the fifth valve port, and the other end is connected to the third valve port. Eight valve port connection;
    所述电池包和所述第二水泵设置于所述第四回路,所述第四回路的一端与所述第二阀口连接,另一端与所述第七阀口连接;The battery pack and the second water pump are provided in the fourth circuit, one end of the fourth circuit is connected to the second valve port, and the other end is connected to the seventh valve port;
    所述八通阀能够控制所述第一阀口、所述第二阀口、所述第三阀口、所述第四阀口、所述第五阀口、所述第六阀口、所述第七阀口和所述第八阀口之间的通断,以切换所述第一回路、所述第二回路、所述第三回路和所述第四回路之间的通断状态。The eight-way valve can control the first valve port, the second valve port, the third valve port, the fourth valve port, the fifth valve port, the sixth valve port, all The seventh valve port and the eighth valve port are on and off to switch on and off states between the first circuit, the second circuit, the third circuit and the fourth circuit.
  15. 根据权利要求14所述的电动汽车热管理系统,其特征在于,所述八通阀包括阀芯,转动所述阀芯能够控制所述第一阀口、所述第二阀口、所述第三阀口、所述第四阀口、所述第五阀口、所述第六阀口、所述第七阀口和所述第八阀口之间的通断。The electric vehicle thermal management system according to claim 14, wherein the eight-way valve includes a valve core, and rotating the valve core can control the first valve port, the second valve port, and the third valve port. The connection between the three valve ports, the fourth valve port, the fifth valve port, the sixth valve port, the seventh valve port and the eighth valve port.
  16. 根据权利要求14所述的电动汽车热管理系统,其特征在于,所述电动汽车热管理系统还包括第一控制阀和第二控制阀;The electric vehicle thermal management system according to claim 14, characterized in that the electric vehicle thermal management system further includes a first control valve and a second control valve;
    所述第一控制阀设置于所述第一回路,用于控制所述第一冷凝器与所述冷却水回路的通断;The first control valve is provided in the first circuit and is used to control the connection between the first condenser and the cooling water circuit;
    所述第二控制阀设置于所述第三回路,用于控制所述第二前端换热器与所述冷却水回路的通断。The second control valve is provided in the third circuit and is used to control the connection between the second front-end heat exchanger and the cooling water circuit.
  17. 根据权利要求14所述的电动汽车热管理系统,其特征在于,所述八通阀包括第一连通模式;The electric vehicle thermal management system according to claim 14, wherein the eight-way valve includes a first communication mode;
    在所述第一连通模式,所述第二阀口与所述第三阀口连通,所述第四阀口与所述第七阀口连通,以使所述第一回路与所述第四回路循环连通;In the first communication mode, the second valve port is connected to the third valve port, and the fourth valve port is connected to the seventh valve port, so that the first circuit and the fourth valve port are connected. Loops are cyclically connected;
    所述第一阀口与所述第八阀口连通,所述第五阀口与所述第六阀口连通,以使所述第二回路与所述第三回路循环连通;The first valve port is connected to the eighth valve port, and the fifth valve port is connected to the sixth valve port, so that the second circuit and the third circuit are cyclically connected;
    其中,所述第一蒸发器、所述第一冷凝器和所述第二前端换热器处于导通状态。Wherein, the first evaporator, the first condenser and the second front-end heat exchanger are in a conductive state.
  18. 根据权利要求14所述的电动汽车热管理系统,其特征在于,所述八通阀还包括第二连通模式;The electric vehicle thermal management system according to claim 14, wherein the eight-way valve further includes a second communication mode;
    在所述第二连通模式,所述第一阀口与所述第二阀口连通,所述第六阀口与所述第七阀口连通,以使所述第二回路与所述第四回路循环连通;In the second communication mode, the first valve port is connected to the second valve port, and the sixth valve port is connected to the seventh valve port, so that the second circuit and the fourth circuit are connected. Loops are cyclically connected;
    所述第五阀口与所述第八阀口连通,以使所述第三回路循环连通;The fifth valve port is connected to the eighth valve port so that the third circuit is cyclically connected;
    其中,所述第一蒸发器和所述第二前端换热器处于导通状态。Wherein, the first evaporator and the second front-end heat exchanger are in a conductive state.
  19. 根据权利要求14所述的电动汽车热管理系统,其特征在于,所述八通阀还包括第三连通模式;The electric vehicle thermal management system according to claim 14, wherein the eight-way valve further includes a third communication mode;
    在所述第三连通模式,所述第二阀口与所述第三阀口连通,所述第四阀口与所述第五阀口连通,所述第七阀口与所述第八阀口连通,以使所述第一回路、所述第三回路和所述第四回路循环连通;In the third communication mode, the second valve port is connected to the third valve port, the fourth valve port is connected to the fifth valve port, and the seventh valve port is connected to the eighth valve port. The ports are connected so that the first loop, the third loop and the fourth loop are cyclically connected;
    其中,所述第一冷凝器和所述第二前端换热器处于导通状态。Wherein, the first condenser and the second front-end heat exchanger are in a conductive state.
  20. 根据权利要求14所述的电动汽车热管理系统,其特征在于,所述八通阀还包括第四连通模式;The electric vehicle thermal management system according to claim 14, wherein the eight-way valve further includes a fourth communication mode;
    在所述第四连通模式,所述第一阀口与所述第八阀口连通,所述第五阀口与所述第六阀口连通,以使所述第二回路与所述第三回路循环连通;In the fourth communication mode, the first valve port is connected to the eighth valve port, and the fifth valve port is connected to the sixth valve port, so that the second circuit and the third circuit are connected. Loops are cyclically connected;
    所述第二阀口与所述第七阀口连通,以使所述第四回路循环连通;The second valve port is connected to the seventh valve port to make the fourth circuit cyclically connected;
    其中,所述第一蒸发器和所述第二前端换热器处于导通状态。Wherein, the first evaporator and the second front-end heat exchanger are in a conductive state.
  21. 根据权利要求14所述的电动汽车热管理系统,其特征在于,所述八通阀还包括第五连通模式;The electric vehicle thermal management system according to claim 14, wherein the eight-way valve further includes a fifth communication mode;
    在所述第五连通模式,所述第一阀口与所述第二阀口连通,所述第六阀口与所述第七阀口连通,以使所述第二回路和所述第四回路循环连通;In the fifth communication mode, the first valve port is connected to the second valve port, and the sixth valve port is connected to the seventh valve port, so that the second circuit and the fourth circuit are connected. Loops are cyclically connected;
    所述第三阀口与所述第八阀口连通,所述第四阀口与所述第五阀口连通,以使所述第一回路 与所述第三回路循环连通;The third valve port is connected to the eighth valve port, and the fourth valve port is connected to the fifth valve port, so that the first circuit cyclically connected with the third loop;
    其中,所述第一蒸发器、所述第一冷凝器和所述第二前端换热器处于导通状态。Wherein, the first evaporator, the first condenser and the second front-end heat exchanger are in a conductive state.
  22. 根据权利要求14所述的电动汽车热管理系统,其特征在于,所述八通阀还包括第六连通模式;The electric vehicle thermal management system according to claim 14, wherein the eight-way valve further includes a sixth communication mode;
    在所述第六连通模式,所述第一阀口与所述第四阀口连通,所述第二阀口与所述第三阀口连通,所述第五阀口与所述第六阀口连通,所述第七阀口与所述第八阀口连通,以使所述第三回路、所述第二回路、所述第一回路和所述第四回路依次循环连通;In the sixth communication mode, the first valve port is connected to the fourth valve port, the second valve port is connected to the third valve port, and the fifth valve port is connected to the sixth valve port. The seventh valve port is connected with the eighth valve port, so that the third circuit, the second circuit, the first circuit and the fourth circuit are connected in sequence;
    其中,所述第一冷凝器和所述第二蒸发器处于导通状态。Wherein, the first condenser and the second evaporator are in a conductive state.
  23. 根据权利要求14所述的电动汽车热管理系统,其特征在于,所述八通阀还包括第七连通模式;The electric vehicle thermal management system according to claim 14, wherein the eight-way valve further includes a seventh communication mode;
    在所述第七连通模式,所述第一阀口与所述第八阀口连通,所述第二阀口与所述第五阀口连通,所述第六阀口与所述第七阀口连通,以使所述第二回路、所述第三回路和所述第四回路循环连通;In the seventh communication mode, the first valve port is connected to the eighth valve port, the second valve port is connected to the fifth valve port, and the sixth valve port is connected to the seventh valve port. The ports are connected so that the second loop, the third loop and the fourth loop are cyclically connected;
    其中,所述第一蒸发器和所述第二前端换热器处于导通状态。Wherein, the first evaporator and the second front-end heat exchanger are in a conductive state.
  24. 根据权利要求14所述的电动汽车热管理系统,其特征在于,所述八通阀还包括第八连通模式;The electric vehicle thermal management system according to claim 14, wherein the eight-way valve further includes an eighth communication mode;
    在所述第八连通模式,所述第一阀口与所述第二阀口连通,所述第三阀口与所述第六阀口连通,所述第四阀口与所述第五阀口连通,所述第七阀口与所述第八阀口连通,以使所述第三回路、所述第一回路、所述第二回路和所述第四回路依次循环连通;In the eighth communication mode, the first valve port is connected to the second valve port, the third valve port is connected to the sixth valve port, and the fourth valve port is connected to the fifth valve port. The seventh valve port is connected with the eighth valve port, so that the third circuit, the first circuit, the second circuit and the fourth circuit are connected in sequence;
    其中,所述第一蒸发器和所述第一冷凝器处于导通状态。 Wherein, the first evaporator and the first condenser are in a conductive state.
PCT/CN2023/103647 2022-07-05 2023-06-29 Electric vehicle thermal management system WO2024007935A1 (en)

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