WO2024001186A1 - Quick startup system for engine, operation machine, and control method - Google Patents

Quick startup system for engine, operation machine, and control method Download PDF

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Publication number
WO2024001186A1
WO2024001186A1 PCT/CN2023/073953 CN2023073953W WO2024001186A1 WO 2024001186 A1 WO2024001186 A1 WO 2024001186A1 CN 2023073953 W CN2023073953 W CN 2023073953W WO 2024001186 A1 WO2024001186 A1 WO 2024001186A1
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WO
WIPO (PCT)
Prior art keywords
engine
oil
fuel
heating device
tank
Prior art date
Application number
PCT/CN2023/073953
Other languages
French (fr)
Chinese (zh)
Inventor
沈阳
李源
王凡
杨宜林
Original Assignee
三一重机有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 三一重机有限公司 filed Critical 三一重机有限公司
Publication of WO2024001186A1 publication Critical patent/WO2024001186A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02NSTARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
    • F02N19/00Starting aids for combustion engines, not otherwise provided for
    • F02N19/02Aiding engine start by thermal means, e.g. using lighted wicks
    • F02N19/04Aiding engine start by thermal means, e.g. using lighted wicks by heating of fluids used in engines
    • F02N19/10Aiding engine start by thermal means, e.g. using lighted wicks by heating of fluids used in engines by heating of engine coolants
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P11/00Component parts, details, or accessories not provided for in, or of interest apart from, groups F01P1/00 - F01P9/00
    • F01P11/14Indicating devices; Other safety devices
    • F01P11/16Indicating devices; Other safety devices concerning coolant temperature
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B77/00Component parts, details or accessories, not otherwise provided for
    • F02B77/08Safety, indicating or supervising devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M31/00Apparatus for thermally treating combustion-air, fuel, or fuel-air mixture
    • F02M31/02Apparatus for thermally treating combustion-air, fuel, or fuel-air mixture for heating
    • F02M31/04Apparatus for thermally treating combustion-air, fuel, or fuel-air mixture for heating combustion-air or fuel-air mixture
    • F02M31/10Apparatus for thermally treating combustion-air, fuel, or fuel-air mixture for heating combustion-air or fuel-air mixture by hot liquids, e.g. lubricants or cooling water

Definitions

  • the present application relates to the technical field of working machinery, and in particular to a quick start system for an engine, working machinery, and a control method.
  • This application provides a quick-start system, working machinery, and control method for an engine to solve the problem of high viscosity and poor fluidity of diesel fuel in low-temperature environments, which is prone to wax formation, clogging of oil pipes, etc., thus affecting the starting and operation of the diesel engine. Defects in normal operation.
  • This application provides a quick start system for an engine, including:
  • the oil inlet of the engine is connected to the oil outlet of the fuel tank, and the oil outlet of the engine is connected to the oil return port of the fuel tank;
  • a first temperature detection element used to detect the temperature of the engine
  • a coolant circulation system connected to the cylinder water jacket of the engine and the water jacket of the fuel tank;
  • a first heating device for heating the coolant in the coolant circulation system
  • a control device is communicatively connected with the first heating device and the first temperature detection element.
  • the control device controls the opening and closing of the first heating device according to the detection signal of the first temperature detection element.
  • a quick start system for an engine provided according to this application also includes:
  • a heater is used to heat the hydraulic oil tank, and the heater is connected to the coolant circulation system through a connecting pipeline.
  • a quick start system for an engine provided according to this application also includes:
  • a second temperature detection element used to detect the temperature of the hydraulic oil tank
  • the third valve controls the opening and closing of the connecting pipeline
  • the second temperature detection element and the third valve are communicatively connected with the control device, and the control device controls the opening and closing of the third valve according to the detection signal of the second temperature detection element.
  • the first heating device includes:
  • a heat exchanger the heat exchanger is connected to the coolant circulation system
  • a combustion system is used to heat the heat exchanger.
  • the oil inlet of the combustion system is connected to the oil outlet of the fuel tank.
  • the oil outlet of the combustion system is connected to the oil return port of the fuel tank. ;
  • control device controls the opening and closing of the combustion system according to the detection signal of the first temperature detection element.
  • the fuel tank includes:
  • the main fuel tank is used to store the first grade of fuel
  • Auxiliary fuel tank used to store second grade fuel
  • the quick start system for the engine also includes:
  • a first switching valve used to control the switching conduction between the oil inlet of the engine and the oil outlet of the main oil tank or the oil outlet of the auxiliary oil tank;
  • the second switching valve is used to control the oil outlet of the engine to switch to the oil return port of the main oil tank or the oil return port of the auxiliary oil tank.
  • the quick start system for an engine further includes:
  • a third switching valve used to control the switching conduction between the oil inlet of the combustion system and the oil outlet of the main oil tank or the oil outlet of the auxiliary oil tank;
  • the fourth switching valve is used to control the switching and conduction between the oil outlet of the combustion system and the oil return port of the main oil tank or the oil return port of the auxiliary oil tank.
  • the fuel tank includes a main fuel tank, the oil inlet of the combustion system is connected to the oil outlet of the main fuel tank, and the oil outlet of the combustion system It is connected with the oil return port of the main oil tank; the oil inlet of the engine is connected with the oil outlet of the main oil tank, and the oil outlet of the engine is connected with the oil return port of the fuel tank.
  • the quick starting system for an engine also includes a second heating device, and the second heating device is disposed in the main oil tank.
  • the third heating device includes:
  • a first heating element is provided on the first fuel pipeline between the fuel inlet of the combustion system and the fuel outlet of the fuel tank;
  • the second heating element is arranged on the fuel filter of the first heating device.
  • a quick start system for an engine provided according to this application also includes:
  • a fuel circulation loop the inlet of the fuel circulation loop is connected to the oil outlet of the fuel tank, and the outlet of the fuel circulation loop is connected to the oil return port of the fuel tank;
  • the first filter is arranged on the fuel circulation oil path
  • a circulation pump is provided on the fuel circulation oil path, and is used to drive fuel to flow along the fuel circulation circuit.
  • a quick start system for an engine provided according to this application also includes:
  • An oil-water separator the oil inlet of the oil-water separator is connected to the oil outlet of the fuel tank;
  • a coarse filter the inlet of the coarse filter is connected to the oil outlet of the oil-water separator;
  • a fine filter the inlet of the fine filter is connected to the outlet of the rough filter, and the outlet of the fine filter is connected to the oil inlet of the engine.
  • the fourth heating device includes:
  • a third heating element is provided in the oil-water separator
  • a fourth heating element is provided on the coarse filter
  • the fifth heating element is arranged on the fine filter.
  • the coolant circulation system includes:
  • a water collecting distributor includes a cold water area and a hot water area, the outlet of the cold water area is connected to the inlet of the heat exchanger, and the inlet of the hot water area is connected to the outlet of the heat exchanger;
  • a first pipeline for connecting the inlet of the cold water area and the water outlet of the engine, and a first valve for controlling the opening and closing of the first pipeline is provided on the first pipeline;
  • a second pipeline for connecting the outlet of the hot water zone and the water inlet of the engine
  • a third pipeline used to connect the inlet of the cold water area and the water outlet of the fuel tank;
  • the fourth pipeline is used to connect the outlet of the hot water zone and the water inlet of the fuel tank.
  • the fourth pipeline is provided with A second valve used to control the opening and closing of the fourth pipeline.
  • the present application also provides a working machine, including a quick start system for an engine as described in any one of the above.
  • a working machine provided according to this application also includes:
  • a heater used to heat the hydraulic oil tank, the heater is connected to the coolant circulation system of the quick-start system for the engine;
  • a second temperature detection element used to detect the temperature of the hydraulic oil tank
  • a third valve used to control the on/off connection between the heater and the coolant circulation system
  • the second temperature detection element and the third valve are communicatively connected with the control device of the quick start system for the engine, and the control device can control the control device according to the detection signal of the second temperature detection element. Opening and closing of the third valve.
  • This application also provides a control method including:
  • control the first heating device When the actual temperature of the engine is less than the first preset temperature, control the first heating device to start heating the coolant in the coolant circulation system;
  • the first heating device When the actual temperature of the engine is greater than or equal to the first preset temperature, the first heating device is controlled to turn off.
  • control method it also includes:
  • the third valve is controlled to close.
  • control method it also includes:
  • the second heating device is controlled to start and heat the fuel in the main fuel tank.
  • control method it also includes:
  • the circulation pump is controlled to start and continue to operate for a preset filtering time, so that the first filter circulates and filters the fuel.
  • control method it also includes:
  • the first heating device, the third heating device and the fourth heating device are controlled to be turned off.
  • the quick start system, work machine and control method for the engine provided by this application can detect the temperature of the engine through the first temperature detection element, and the control device controls the first heating device to coolant in the coolant circulation system according to the temperature of the engine. Heating is carried out so that the heated coolant can enter the engine and fuel tank to heat the fuel tank and engine, which can reduce the viscosity of the fuel and thus reduce the starting resistance.
  • the engine By heating the engine, the engine can be preheated, so that the engine can It can start smoothly in low temperature environment, which can effectively solve the problems of poor fuel fluidity, large engine damping and difficulty in starting in low temperature environment.
  • Figure 1 is a schematic structural diagram of a quick start system for an engine provided by this application;
  • Figure 2 is a connection diagram between the second heating device and the bottom cover of the fuel tank provided by this application;
  • FIG. 3 is a schematic flow chart of the control method provided by this application.
  • FIG. 4 is a working flow chart of the circulation pump provided by this application.
  • FIG. 5 is a schematic diagram of the control flow of the heating system provided by this application (when using the main oil tank and the auxiliary oil tank);
  • FIG. 6 is a schematic diagram of the control flow of the heating system provided by this application (when only the main oil tank is used).
  • Hydraulic oil tank 5. First heating device; 6. Electromagnetic pump;
  • Oil-water separator 17. Coarse filter; 18. Fine filter;
  • Fuel injection pump 20. Fuel tank bottom cover; 21. First heating rod;
  • Second heating rod 22. Second heating rod; 23. Heater; 24. First temperature detection element;
  • this application provides a quick start system for an engine, including a fuel tank, an engine 1, a first temperature detection element 24, a coolant circulation system, a first heating device 5 and a control device.
  • the oil inlet of the engine 1 is connected to the oil outlet of the fuel tank, and the oil outlet of the engine 1 is connected to the oil return port of the fuel tank; and the first temperature detection element 24 is used to detect the temperature of the engine 1 .
  • the coolant circulation system is connected to the water tanks of the engine 1 and the fuel tank to enable coolant to pass through the engine 1 and the fuel tank. Furthermore, the first heating device 5 is used to heat the coolant in the coolant circulation system, so that the coolant can heat the engine 1 and the fuel tank.
  • control device is communicatively connected with the first heating device 5 and the first temperature detection element 24 , and the control device can control the opening and closing of the first heating device 5 according to the detection signal of the first temperature detection element 24 .
  • the first temperature detection element 24 may be a temperature sensor, and the first temperature detection element 24 may be provided on the cylinder head of the engine 1 .
  • the control device can be the engine electronic control module (Engine Control Module, ECM) of the engine.
  • the control device stores a first preset temperature.
  • the control device controls the first heating device 5 to start, and the cooling liquid circulation system is cooled.
  • the coolant is heated, and the heated coolant is distributed to the engine 1 and the fuel tank, and the coolant is continuously circulated.
  • the engine 1 and the fuel tank are heated until the first temperature detection element 24 detects that the temperature of the engine 1 reaches the first preset temperature.
  • the fuel viscosity can be reduced and the starting resistance can be reduced.
  • the engine 1 can be preheated, so that the engine 1 can start smoothly in a low temperature environment.
  • the coolant in the coolant circulation system is heated by the first heating device 5 and the heated coolant is used to heat the engine 1 and the fuel tank, which can effectively solve the problem of poor fuel fluidity and damping of the engine 1 in low temperature environments. Big and difficult to start problem.
  • the quick start system for the engine may also include a hydraulic oil tank 4 and a heater 23.
  • the heater 23 is used to heat the hydraulic oil tank 4.
  • the heater 23 may be connected to the coolant circulation system.
  • the pipeline is connected so that the coolant can enter the heater 23 .
  • the heated coolant can enter the heater 23, thereby heating the hydraulic oil tank 4 through the heater 23 to heat the hydraulic oil and facilitate the starting of the main pump, thus helping to reduce the resistance torque and resistance of the engine itself.
  • the resistance torque of the hydraulic system is conducive to quick starting of the engine in low temperature environments.
  • the quick start system for the engine may also include a second temperature detection element 25 and a third valve 10.
  • the second temperature detection element 25 is used to detect the temperature of the hydraulic oil tank 4
  • the third valve 10 is used to detect the temperature of the hydraulic oil tank 4. To control the opening and closing of connecting pipelines.
  • the second temperature detection element 25 and the third valve 10 are both communicatively connected with the control device, and the control device can control the opening and closing of the third valve according to the detection signal of the second temperature detection element 25 .
  • the control device controls the opening and closing of the third valve 10 through the temperature detected by the second temperature detection element 25 to control the opening and closing of the connecting pipeline.
  • the control device controls the third valve 10 to open so that the coolant circulation circuit and the heater 23 can be connected to enable heating.
  • the resulting coolant can flow through the heater 23 , so that the heater 23 can heat the hydraulic oil tank 4 .
  • the second temperature detection element 25 may be a temperature sensor.
  • the second temperature detection element 25 is provided on the hydraulic oil tank 4 .
  • the first heating device 5 may include a heat exchanger and a combustion system.
  • the heat exchanger is connected to the coolant circulation system so that the coolant can enter the heat exchanger; the combustion system is used to The heat exchanger is heated to heat the coolant passing through the heat exchanger, thereby heating the engine 1 and the fuel tank.
  • the oil inlet of the combustion system can be connected to the oil outlet of the fuel tank, and the oil outlet of the combustion system can be connected to the oil return port of the fuel tank.
  • the coolant can be heated by burning fuel without the need for additional fuel, which is beneficial to reducing costs.
  • the first heating device 5 may be an external coolant combustion heating system. Specifically, the first heating device 5 may be an injection fuel heater.
  • the injection fuel heater includes a combustion system, a heat exchanger, a pipeline circulation system and a control system.
  • the combustion system includes a burner, combustion chamber, ignition electrode, etc.
  • the burner is composed of a DC motor, a combustion-supporting wind wheel, a fuel injector, and an oil pump.
  • the oil pump is driven by the DC motor, and the inhaled fuel is sent to the fuel injector through the fuel pipe. , it is sprayed from the fuel injector by pressure.
  • the sprayed high-pressure oil mist is mixed with the air sucked by the combustion fan in the combustion chamber of the combustion system, and is ignited by the ignition electrode.
  • the gas flows through the heat exchanger
  • the heat conduction sheet transfers most of the heat to the water (i.e., coolant) in the interlayer of the heat exchanger.
  • the coolant is forcibly discharged in the pipeline by the pipeline pump, and enters the cylinder water jacket and fuel tank of the engine 1 through the pipeline. water jacket.
  • the first heating device 5 can both heat the coolant and pump the coolant to circulate the coolant throughout the system, thereby heating the engine 1 and the fuel tank.
  • the oil outlet of the fuel tank and the oil pump are connected through a fuel delivery pipe.
  • control device can control the opening and closing of the combustion system according to the detection signal of the first temperature detection element 24.
  • control device can control the injection fuel heater according to the detection signal of the first temperature detection element 24.
  • the fuel tank may include a main fuel tank 2 and an auxiliary fuel tank 3.
  • the main fuel tank 2 may store the first brand of fuel
  • the auxiliary fuel tank 3 may store the second brand of fuel.
  • the auxiliary fuel tank 3 can be located in the main fuel tank 2, so that when the main fuel tank 2 is heated, the auxiliary fuel tank 3 can be heated at the same time.
  • the quick start system for the engine may also include a first switching valve 11 and a second switching valve.
  • the first switching valve 11 is used to control the oil inlet of the engine 1 and the oil outlet of the main oil tank 2 or the outlet of the auxiliary oil tank 3.
  • the oil port switches and conducts;
  • the second switching valve is used to control the oil outlet of the engine 1 and the oil return port of the main oil tank 2 or the oil return port of the auxiliary oil tank 3 to switch and conduct.
  • the first switching valve 11 and the second switching valve can control the engine 1 to switch communication with the main fuel tank 2 and the auxiliary fuel tank 3, so that the engine 1 can use different fuels.
  • the quick start system for the engine may also include a third switching valve 12 and a fourth switching valve 13 .
  • the third switching valve 12 is used to control the oil inlet of the combustion system and the outlet of the main fuel tank 2 .
  • the oil port or the oil outlet of the auxiliary oil tank 3 is switched to conduction.
  • the fourth switching valve 13 is used to control the oil outlet of the combustion system to be switched to conduction with the oil return port of the main oil tank 2 or the oil outlet of the auxiliary oil tank 3 .
  • the second grade of fuel can be low-grade fuel, and the first grade of fuel can be high-grade fuel, that is, the second grade of fuel is more suitable for low-temperature environments.
  • the first switching valve 11 controls the oil inlet of the engine 1 to communicate with the oil outlet of the auxiliary oil tank 3, and the second switching valve
  • the oil outlet of the engine 1 is controlled to be connected to the oil return port of the auxiliary tank 3.
  • the third switching valve 12 controls the oil inlet of the combustion system to be connected to the oil outlet of the auxiliary tank 3.
  • the fourth switching valve 13 controls the oil outlet of the combustion system.
  • the port is connected to the oil return port of the auxiliary fuel tank 3, so that the first heating device 5 can work with the second brand of fuel and the engine 1 can be started with the second brand of fuel.
  • the first switching valve 11 controls the oil inlet of the engine 1 to be connected to the oil outlet of the main oil tank 2
  • the second switching valve controls the oil outlet of the engine 1 to be connected to the oil return port of the main oil tank 2.
  • the third switching valve 12 and the fourth switching valve 13 are closed. In this way, the engine 1 can operate using the first brand of fuel after starting.
  • the low-grade fuel is used to heat the coolant and supply the engine 1 to prepare for the ignition of the engine 1. Since the fluidity of the low-grade fuel at low temperature is better than that of the high-grade fuel, it is easy to reduce the The time when the first heating device 5 and the engine 1 are started; after the engine 1 is started, the first switching valve 11 and the second switching valve are used to control the connection between the engine 1 and the main fuel tank 2, so that the engine 1 can work with high-grade fuel, thereby effectively save costs.
  • the main tank 2 of the fuel tank in non-extremely cold temperatures, can be filled with a brand of fuel adapted to the ambient temperature. In this way, it is beneficial to reduce costs, and there is no need to use low-grade fuel to prepare the engine 1 for heating and ignition.
  • the fuel tank may only include the main fuel tank 2, the fuel inlet of the combustion system is connected to the fuel outlet of the main fuel tank 2, the fuel outlet of the combustion system is connected to the oil return port of the main fuel tank 2, and the fuel inlet of the engine 1 is connected.
  • the oil port is connected to the oil outlet of the main fuel tank 2, and the oil outlet of the engine 1 is connected to the oil return port of the fuel tank.
  • the first heating device 5 and the engine 1 are supplied with oil through the main oil tank 2, and the first heating device 5 and the engine 1 only use one type of fuel to operate.
  • the quick start system for the engine may also include a second heating device, and the second heating device may be provided in the main fuel tank. 2 to heat the fuel.
  • the fuel tank includes a main fuel tank 2 and an auxiliary fuel tank 3.
  • the auxiliary fuel tank 3 is not filled with fuel, and the main fuel tank 2 is filled with a brand of fuel adapted to the ambient temperature.
  • the first switching valve 11 controls the oil inlet of the engine 1 to communicate with the oil outlet of the main oil tank 2, and the second switching valve controls The oil outlet of the engine 1 is connected to the oil return port of the main oil tank 2.
  • the third switching valve 12 controls the oil inlet of the combustion system to be connected to the oil outlet of the main oil tank 2.
  • the fourth switching valve 13 controls the outlet of the combustion system.
  • the oil port is connected to the oil return port of the main fuel tank 2, so that the first heating device 5 and the engine 1 can only use the fuel in the main fuel tank 2.
  • control device controls the start of the second heating device to heat the fuel in the main fuel tank 2 to improve the fluidity of the fuel and make it easier for the fuel to enter the first heating device 5 and the engine 1 Inside. In this way, the time required to heat the engine 1 can be effectively reduced, the heating efficiency can be improved, and the engine 1 can be quickly started.
  • the second heating device may include a first heating rod 21 and a second heating rod 22 , and both the first heating rod 21 and the second heating rod 22 may be disposed in the main oil tank 2 on the bottom cover plate 20 of the fuel tank, and the first heating rod 21 and the second heating rod 22 can be arranged close to the oil outlet of the main fuel tank 2. In this way, the fluidity of the fuel can be improved and the fuel can flow out of the main fuel tank 2 conveniently.
  • the fuel tank bottom cover 20 and the main fuel tank 2 are sealed by an O-ring.
  • the oil outlet of the main fuel tank 2 can be provided on the fuel tank bottom cover 20 , and the oil outlet of the main fuel tank 2 can include a first oil outlet.
  • the first oil outlet is used to connect with the oil inlet of the first heating device 5
  • the second oil outlet is used to connect with the oil inlet of the engine 1 .
  • the first heating rod 21 may be disposed at the first oil outlet
  • the second heating rod 22 may be disposed at the second oil outlet.
  • the coolant circulation system includes a water collecting distributor 7, a first pipeline, a second pipeline, a third pipeline and a fourth pipeline.
  • the water collection distributor 7 may include a cold water area and a hot water area.
  • the outlet of the cold water area is connected to the inlet of the heat exchanger, and the outlet of the hot water area is connected to the outlet of the heat exchanger. In this way, it is convenient for the coolant in the cold water zone to enter the heat exchanger and be heated before flowing back to the hot water zone.
  • the first pipeline is used to connect the inlet of the cold water area and the water outlet of the engine 1 so that the coolant of the engine 1 can flow into the cold water area of the water collecting distributor 7;
  • the second pipeline is used to connect the outlet of the hot water area and the engine 1 The water inlet allows the heated coolant to flow back to the engine 1 to heat the engine 1.
  • a first valve 8 may be provided on the first pipeline to control the opening and closing of the first pipeline.
  • the first valve 8 can be controlled to close and the first pipeline is cut off so that the coolant of the engine 1 no longer enters the cold water area.
  • the third pipeline is used to connect the inlet of the cold water area and the outlet of the fuel tank, so that the coolant in the fuel tank can flow into the cold water area of the water collecting distributor 7; the fourth pipeline is used to connect the outlet of the hot water area and the fuel tank.
  • the water inlet allows the heated coolant to flow back to the fuel tank to heat the fuel tank.
  • the third pipeline is used to connect the inlet of the cold water zone and the water outlet of the main oil tank 2
  • the fourth pipeline is used to connect the outlet of the hot water zone and the water inlet of the main oil tank 2 .
  • a second valve 9 may be provided on the fourth pipeline to control the opening and closing of the fourth pipeline.
  • the fuel filled in the fuel tank is fuel that adapts to the ambient temperature (such as filling with low-grade fuel), that is, when there is no need to heat the fuel tank, the second valve 9 can be controlled to close so that the heated coolant will not be distributed. to the fuel tank.
  • first valve 8 and the second valve 9 may be manual valves.
  • first valve 8 and the second valve 9 can be electric valves.
  • first valve 8 and the second valve 9 can be solenoid valves, and the first valve 8 and the second valve 9 are communicatively connected with the control device to The first valve 8 and the second valve 9 are automatically controlled by the control device.
  • the control device controls the first valve 8 to close, so that the coolant that causes the engine 1 to self-heat will not enter the cold water area through the first pipeline, thereby preventing the engine 1 from self-heating. Hot coolant will not enter the heater 23 of the hydraulic oil tank 4 and will not affect the hydraulic oil tank 4 .
  • the heater 23 may be disposed in the hydraulic oil tank 4 , and the heater 23 may be connected to the water collecting distributor 7 through a connecting pipeline.
  • the connecting pipeline may include a water inlet pipeline and a water outlet pipeline.
  • the water inlet of the heater 23 and the hot water area of the water collection distributor 7 are connected through the water inlet pipeline.
  • the water outlet of the heater 23 and the cold water of the water collection distributor 7 are connected.
  • the zones are connected through the water outlet pipeline; and the third valve 10 can be arranged on the water outlet pipeline to control the on/off of the water outlet pipeline, or the third valve 10 can be arranged on the water inlet pipeline to control the on/off of the water inlet pipeline. .
  • the third valve 10 can be controlled to close so that the coolant cannot enter the heater 23, so that the hydraulic oil tank 4 will not be heated.
  • the control device controls the third valve 10 to close, thereby causing the heater 23 to stop heating the hydraulic oil tank 4 .
  • the fuel circulation system may also include a third heating device.
  • the third heating device may be disposed between the fuel inlet of the combustion system and the fuel outlet of the fuel tank to further heat the fuel. Heating improves the fluidity of the fuel and facilitates the entry of the fuel into the combustion system, thereby helping to reduce the starting time of the engine 1.
  • the third heating device may include a first heating element and a second heating element.
  • the first heating element can be disposed on the fuel delivery pipe between the fuel inlet of the combustion system and the fuel outlet of the fuel tank to heat the fuel passing through the fuel delivery pipe and further improve the fluidity of the fuel.
  • the first heating element may be a resistance heating wire wrapped outside the oil delivery pipe.
  • an electromagnetic pump 6 can also be provided on the oil delivery pipe.
  • the second heating element can be disposed on the fuel filter of the first heating device 5, so that the fuel can be further heated, the fluidity of the fuel can be improved, and the fuel can easily enter the combustion system.
  • the inlet of the fuel filter of the first heating device 5 can be connected to the oil outlet of the fuel tank, and the outlet of the fuel filter can be connected to the oil inlet of the combustion system, so that the fuel can be filtered by the fuel filter before entering the combustion system.
  • the fuel filter can filter impurities or wax in the fuel, further improve the fluidity of the fuel, and ensure that the fuel can smoothly enter the combustion system.
  • the second heating element may be an electric heater applied outside the fuel filter.
  • the quick start system for the engine may also include a fuel circulation loop, a first filter 15 and a circulation pump 14, with the inlet of the fuel circulation loop and the outlet of the fuel tank The oil port is connected, the outlet of the fuel circulation circuit is connected with the oil return port of the fuel tank, and the first filter 15 and the circulation pump 14 are arranged on the fuel circulation oil path.
  • the circulation pump 14 is used to drive the fuel to flow along the fuel circulation circuit so that The fuel can pass through the first filter 15 .
  • the fuel in the fuel tank can be continuously circulated through the first filter 15 to filter the fuel so as to provide clean fuel to the engine 1 and the first heating device 5.
  • the inlet of the fuel circulation circuit can be connected to the oil outlet of the main fuel tank 2 , and the outlet of the fuel circulation circuit can be connected to the oil return port of the main fuel tank 2 to filter the fuel in the main fuel tank 2 .
  • the fuel control system may also include a liquid level detection component.
  • the oil level detection component may be provided on the main fuel tank 2 to detect changes in the fluid level after fuel is added to the main fuel tank 2. This detects the amount of fuel added.
  • Both the liquid level detection element and the circulation pump 14 are communicatively connected with the control device, and the control device can control the opening and closing of the circulation pump 14 according to the detection signal of the liquid level detection element.
  • the fuel quantity detection element when filling fuel into the main fuel tank 2 , the fuel quantity detection element is used to detect the fuel filling quantity into the main fuel tank 2 .
  • the liquid level detection element 26 Before filling the main fuel tank 2 with fuel, the liquid level detection element 26 detects the initial liquid level of the fuel in the main fuel tank 2; after the filling is completed, the liquid level detection element 26 detects the total fuel level in the main fuel tank 2.
  • the change value of the fuel level can be obtained from the total fuel level and the initial level.
  • the control device controls the circulation pump 14 to start and continue to work for the preset filtration time to The fuel in the main fuel tank 2 is caused to flow along the fuel circulation circuit and pass through the first filter 15 to perform primary filtering of the fuel. In this way, impurities and the like in the oil returned from the engine 1 can be filtered through the first filter 15 , thereby improving the quality of the fuel and providing high-quality and clean fuel to the engine 1 .
  • the preset ratio may be 10%.
  • the liquid level detection element 26 may be a liquid level gauge.
  • control device may also include a time detection module, and the time detection module may be used to detect the working duration of the circulation pump 14 .
  • the control device controls the circulating pump 14 to shut down.
  • the time detection module can store the working hours of the circulating pump 14.
  • the time detecting module can store the working hours of the circulating pump 14; when the circulating pump 14 is powered on again, the time detecting module Detect the working time for the circulating pump 14 to work again, and obtain the working time before the circulating pump 14 is powered off.
  • the control device controls the circulation pump 14 to close and stop working. In this way, the service life of the circulation pump 14 is improved.
  • the preset filtering time fuel level change volume / main fuel tank volume * N hours, N can be 3 or 4, or other values, which can be set according to actual needs.
  • the quick start system for the engine may also include an oil-water separator 16, a coarse filter 17 and a fine filter 18.
  • the oil inlet of the oil-water separator 16 is used to communicate with the outlet of the fuel tank.
  • the oil port is connected, the inlet of the coarse filter 17 is connected with the oil outlet of the oil-water separator 16, the inlet of the fine filter 18 is connected with the outlet of the coarse filter 17, and the outlet of the fine filter 18 is used for the oil inlet of the engine 1 port connection.
  • the quality and cleanliness of the fuel can be further improved to provide high-quality, clean fuel for the engine 1 , thereby reducing the wear of the engine 1 and extending the service life of the engine 1 .
  • the oil inlet of the oil-water separator 16 may be connected to the first switching valve 11
  • the outlet of the fine filter 18 may be connected to the fuel injection pump 19 of the engine 1 .
  • the quick start system for the engine may also include a fourth heating device, which is used to heat the fuel to further avoid waxing of the fuel and improve the fluidity of the fuel.
  • the fourth heating device may include a third heating element, a fourth heating element and a fifth heating element.
  • the third heating element may be disposed on the oil-water separator 16, and by heating the oil-water separator 16, the oil-water separator passes through the oil-water separator. 16 for heating the fuel; the fourth heating element can be arranged on the coarse filter 17, and the fuel passing through the coarse filter 17 is heated by heating the coarse filter 17; the fifth heating element can be arranged on the fine filter 18, and The fine filter 18 is heated to heat the fuel passing through the fine filter 18 .
  • the third heating element can be a third heating rod arranged inside the oil-water separator 16; the fourth heating element can be a first electric heater laid outside the coarse filter 17; and the fifth heating element can be A second electric heater installed outside the fine filter 18.
  • the first switching valve 11 , the second switching valve, the third switching valve 12 and the fourth switching valve 13 may all be two-position three-way solenoid valves.
  • the first switching valve 11, the second switching valve, the third switching valve 12 and the fourth switching valve 13 are communicatively connected with the control device.
  • the two oil inlets of the first switching valve 11 are connected to the oil outlets of the main oil tank 2 and the auxiliary oil tank 3 respectively, and the oil outlet of the first switching valve 11 is used to connect with the oil inlet of the engine 1 .
  • the oil inlet of the second changeover valve is used to connect with the oil outlet of the engine 1, and the two oil outlets of the second changeover valve are connected with the oil return ports of the main oil tank 2 and the auxiliary oil tank 3 respectively.
  • the two oil inlets of the third switching valve 12 are respectively connected with the oil outlets of the main oil tank 2 and the auxiliary oil tank 3 .
  • the oil outlet of the third switching valve 12 is used to connect with the oil inlet of the combustion system of the first heating device 5 .
  • the oil inlet of the fourth switching valve 13 is used to connect with the oil outlet of the combustion system, and the two oil outlets of the fourth switching valve 13 are connected with the oil return ports of the main oil tank 2 and the auxiliary oil tank 3 respectively.
  • first switching valve 11 the second switching valve, the third switching valve 12 and the fourth switching valve 13 may also be manual valves.
  • the quick start system for the engine may also include a display screen, the display screen is communicatively connected with the control device, and the control device can connect the first heating device 5, the second heating device, the third heating device and the third heating device.
  • the actual working time and set time of the four heating devices are transmitted to the display screen so that the display screen can be displayed to facilitate the operator's observation.
  • the display screen may be provided with a heating start button for starting the first heating device 5, the second heating device and the third heating device, so as to control the first heating device 5, the second heating device and the third heating device through the heating start button. start up.
  • control device may transmit the remaining working hours of the first heating device 5, the second heating device and the third heating device to the display screen for display on the display screen.
  • the quick start system for the engine may also include an alarm.
  • the control device controls the alarm to alarm to remind. The operator needs to start immediately after heating is completed.
  • the alarm is communicatively connected with the control device.
  • the display screen is also provided with an alarm release button. After the operator selects the alarm release button on the display screen, the alarm stops alarming.
  • the alarm can be a buzzer.
  • the quick start system for the engine also includes a low-temperature battery.
  • the low-temperature battery is used to power the electrical equipment of the working machine. Under low-temperature conditions, the low-temperature battery has a higher battery capacity than ordinary batteries, which can ensure that the remaining power after heating can meet the requirements. Engine starting requirements and improve the success rate of engine starting at low temperature.
  • the quick start system for the engine may also include a voltage monitoring component for monitoring the voltage of the low-temperature battery. The voltage monitoring component is communicatively connected to the display screen and can transmit the monitored voltage of the low-temperature battery to the display screen for display. Displayed on the screen for easy observation by the operator.
  • the first heating device 5, the second heating device, and the third heating device do not start.
  • the quick start system for the engine provided by this application effectively solves the defects of poor fuel fluidity and filter wax blockage through the first heating device 5, the third heating device and the fourth heating device.
  • the external first heating system heats the coolant of the engine 1 by burning low-grade fuel in the auxiliary tank 3, and uses the coolant to preheat the hydraulic oil tank 4, the cylinder block of the engine 1, and the fuel tank, effectively improving the low-temperature viscosity of the hydraulic oil.
  • engine 1 is difficult to start due to low temperature damping, and is more suitable for operations in extremely cold areas.
  • the fuel in the fuel tank can be preheated through the second heating device, so that the first heating device 5 absorbs the preheated fuel, which is beneficial to reducing the heating time of the first heating device 5 and the starting time of the engine 1 .
  • This application provides a working machine, including a quick start system for an engine as described in any of the above embodiments.
  • operating machinery may be an excavator, a pump truck, or other engineering machinery.
  • control method provided by the present application is described below.
  • the control method described below and the quick start system for the engine described above can be mutually referenced.
  • a control method provided by this application as shown in Figure 3, based on the control method for a quick start system of an engine described in any of the above embodiments, includes:
  • the first heating device 5 is controlled to start heating the coolant in the coolant circulation system to heat the engine 1 and the fuel tank;
  • the first heating device 5 is controlled to turn off.
  • the first heating device 5 is controlled by the detection signal of the first temperature detection element 24 to heat the coolant in the coolant circulation system to heat the engine 1 and the fuel tank, so that the engine 1 can start smoothly in a low-temperature environment.
  • control method may also include:
  • the third valve is controlled to open to connect the heater with the coolant circulation system
  • the third valve 10 is controlled to close.
  • control method may also include:
  • the first switching valve 11 is controlled to connect the oil inlet of the engine 1 to the oil outlet of the auxiliary oil tank 3;
  • the second switching valve is controlled to connect the oil outlet of the engine 1 to the oil outlet.
  • the first switching valve 11 is controlled to connect the oil inlet of the engine 1 to the oil outlet of the main oil tank 2; the second switching valve is controlled to connect the oil outlet of the engine 1 to the oil return of the main tank 2. port connection.
  • the engine when the temperature of the engine 1 reaches the first preset temperature, the engine is allowed to absorb the fuel from the auxiliary fuel tank 3.
  • the low-grade fuel in the auxiliary fuel tank 3 has good flow performance and is easy to enter the engine 1 to prepare for the ignition of the engine 1; the engine 1 After starting, the engine 1 is allowed to work using the high-grade fuel in the main fuel tank 2, which is beneficial to reducing costs.
  • control method may also include:
  • the second heating device is controlled to start to heat the fuel in the main fuel tank 2 .
  • the fluidity of the fuel can be improved, making it easier for the fuel to enter the first heating device 5 and the engine 1 , effectively reducing the heating time of the engine 1 , improving the heating efficiency, and facilitating the quick start of the engine 1 .
  • control method may also include:
  • the circulation pump 14 is controlled to start and continue to operate for a preset filtering time, so that the first filter 15 circulates and filters the fuel.
  • the change value of the fuel level (total fuel level - initial level) / total fuel level.
  • the initial liquid level here is the liquid level in the main fuel tank 2 before filling the main fuel tank 2 with fuel.
  • the preset ratio here can be 10%.
  • the preset ratio can be set through the display screen.
  • control method may also include:
  • the circulation pump 14 is controlled to continue working until the preset filtration time is reached.
  • control method may also include:
  • the fourth heating device is controlled to start;
  • the first heating device 5 , the third heating device and the fourth heating device are controlled to turn off.
  • the heating duration can be set for the first heating device 5 and the third heating device.
  • the working duration of the first heating device 5 and the third heating device can be set to the second preset duration.
  • the first heating device 5 and the third heating device are started to heat the coolant and the fuel flowing into the first heating device 5, and the control device can obtain the actual working hours of the first heating device 5 and the third heating device in real time.
  • the control device controls the fourth heating device to start and heat the pipeline between the oil inlet of the engine 1 and the fuel tank.
  • the first heating device 5, the third heating device and the fourth heating device heat at the same time; until the working time of the first heating device 5 and the third heating device reaches the second preset time, the control device controls the first heating device 5, the third heating device. The third heating device and the fourth heating device are turned off and heating is stopped. At the same time, the control device controls the alarm to alert the operator that heating is completed.
  • the second preset duration may be five minutes longer than the first preset duration.
  • the operating time of the second heating device is obtained.
  • the first heating device 5, the second heating device and the third heating device have the same working time.
  • control method may also include:
  • the engine 1 When the first temperature detection element 24 detects that the temperature of the engine 1 is higher than minus 15°C, that is, when the first temperature detection element 24 detects that the ambient temperature is higher than minus 15°C, the engine 1 is controlled to start.
  • the first preset temperature can be It's minus 15°C.
  • control device may be preset with four temperature ranges, namely a first temperature range, a second temperature range, a third temperature range and a third temperature range.
  • the first temperature range may be minus 15°C to minus 19°C;
  • the second temperature range may be minus 20°C to minus 27°C;
  • the third temperature range may be minus 28°C to minus 35°C;
  • the fourth temperature range may be below minus 35°C.
  • the first temperature detection element 24 detects that the temperature of the engine 1 is within the first temperature range
  • the first heating device 5 the second heating device and the third heating device are controlled to work for 10 minutes.
  • the heating device and the third heating device work for 5 minutes
  • the fourth heating device is controlled to work for 5 minutes.
  • the first temperature detection element 24 detects that the temperature of the engine 1 is in the second temperature range
  • the first heating device 5, the second heating device and the third heating device are controlled to work for 15 minutes.
  • the device and the third heating device work for 10 minutes
  • control the fourth heating device to work for 5 minutes.
  • the first temperature detection element 24 detects that the temperature of the engine 1 is in the third temperature range
  • the first heating device 5, the second heating device and the third heating device are controlled to work for 20 minutes.
  • the device and the third heating device work for 15 minutes
  • control the fourth heating device to work for 5 minutes.
  • the first temperature detection element 24 detects that the temperature of the engine 1 is in the fourth temperature range
  • the first heating device 5, the second heating device and the third heating device are controlled to work for 25 minutes.
  • the device and the third heating device work for 20 minutes
  • the fourth heating device is controlled to work for 5 minutes.
  • the fuel can be heated in time intervals according to the ambient temperature.
  • the operator can choose whether to activate the first heating device 5 , the second heating device, and the third heating device according to the temperature detected by the first temperature detection element 24 .
  • the control method of the heating system (the heating system includes a first heating device 5, a third heating device and a fourth heating device) when using the main fuel tank 2 and the auxiliary fuel tank 3; as shown in Figure 6, only using Control method of a heating system (the heating system includes a first heating device 5, a second heating device, a third heating device and a fourth heating device) in the case of the main oil tank 2.
  • the display screen can display that when the temperature is lower than minus 15°C, that is, when the first temperature detection element detects that the temperature of the engine is lower than minus 15°C, the first heating device 5, the second heating device and the third heating device are started. .
  • the first heating device 5, the second heating device and the third heating device are started, the set working time and the remaining working time are displayed on the display screen; when the first heating device 5, the second heating device and the third heating device When the remaining working time reaches 5 minutes, start the fourth heating device.
  • the working machine Before the operator starts the working machine, the working machine is powered on and the ambient temperature is detected through the first temperature detection element 24.
  • the display screen sends the heating command to the control device through CAN communication.
  • the control device automatically detects the temperature according to the temperature detected by the first temperature detection element 24.
  • the heating time is selected so that the first heating device 5, the second heating device, the third heating device and the fourth heating device work according to the set duration.
  • the device embodiments described above are only illustrative.
  • the units described as separate components may or may not be physically separated.
  • the components shown as units may or may not be physical units, that is, they may be located in One location, or it can be distributed across multiple network units. Some or all of the modules can be selected according to actual needs to achieve the purpose of the solution of this embodiment. Persons of ordinary skill in the art can understand and implement the method without any creative effort.

Abstract

A quick startup system for an engine comprises a fuel tank, an engine (1), a first temperature measurement element (24), a cooling liquid circulating system, a first heating device (5) and a control device, wherein a fuel inlet of the engine is connected to a fuel outlet of the fuel tank, and a fuel outlet of the engine is connected to a fuel return port of the fuel tank; the first temperature measurement element is configured to measure the temperature of the engine; the cooling liquid circulating system is connected to a cylinder water jacket of the engine and a water jacket of the fuel tank; the first heating device is configured to heat cooling liquid in the cooling liquid circulating system; and the control device is in communication connection with the first heating device and the first temperature measurement element, and the control device controls the turning on/off of the first heating device according to a measurement signal of the first temperature measurement element. The system can effectively solve the problem of it being difficult for the engine to start up due to the poor fluidity of fuel and the high damping of the engine in a low-temperature environment. Further provided are an operation machine and a control method for a quick startup system for an engine.

Description

用于发动机的快速启动系统及作业机械、控制方法Quick start system for engine, working machine, and control method 技术领域Technical field
本申请涉及作业机械技术领域,尤其涉及一种用于发动机的快速启动系统及作业机械、控制方法。The present application relates to the technical field of working machinery, and in particular to a quick start system for an engine, working machinery, and a control method.
发明背景Background of the invention
目前,柴油车或使用柴油机的机械处于低温环境中时,随着环境温度的降低,柴油的粘度增加,流动性变差,易出现结蜡、堵塞油管等现象,从而影响柴油发动机的起动和正常工作。At present, when diesel vehicles or machinery using diesel engines are in a low-temperature environment, as the ambient temperature decreases, the viscosity of the diesel increases and the fluidity becomes worse. It is prone to wax formation, clogging of oil pipes, etc., thus affecting the starting and normal operation of the diesel engine. Work.
发明内容Contents of the invention
本申请提供一种用于发动机的快速启动系统及作业机械、控制方法,用以解决低温环境下柴油的粘度大、流动性差,易出现结蜡、堵塞油管等现象,从而影响柴油发动机的起动和正常工作的缺陷。This application provides a quick-start system, working machinery, and control method for an engine to solve the problem of high viscosity and poor fluidity of diesel fuel in low-temperature environments, which is prone to wax formation, clogging of oil pipes, etc., thus affecting the starting and operation of the diesel engine. Defects in normal operation.
本申请提供一种用于发动机的快速启动系统,包括:This application provides a quick start system for an engine, including:
燃油箱;Fuel tank;
发动机,所述发动机的进油口与所述燃油箱的出油口连接,所述发动机的出油口与所述燃油箱的回油口连接;Engine, the oil inlet of the engine is connected to the oil outlet of the fuel tank, and the oil outlet of the engine is connected to the oil return port of the fuel tank;
第一温度检测元件,用于检测所述发动机的温度;A first temperature detection element used to detect the temperature of the engine;
冷却液循环系统,与所述发动机的缸体水套和所述燃油箱的水套连接;A coolant circulation system connected to the cylinder water jacket of the engine and the water jacket of the fuel tank;
第一加热装置,用于对所述冷却液循环系统中的冷却液进行加热;a first heating device for heating the coolant in the coolant circulation system;
控制装置,与所述第一加热装置和所述第一温度检测元件通信连接,所述控制装置根据所述第一温度检测元件的检测信号控制所述第一加热装置的启闭。A control device is communicatively connected with the first heating device and the first temperature detection element. The control device controls the opening and closing of the first heating device according to the detection signal of the first temperature detection element.
根据本申请提供的一种用于发动机的快速启动系统,还包括:A quick start system for an engine provided according to this application also includes:
液压油箱;Hydraulic tank;
加热器,用于为所述液压油箱加热,所述加热器与所述冷却液循环系统通过连接管路连接。A heater is used to heat the hydraulic oil tank, and the heater is connected to the coolant circulation system through a connecting pipeline.
根据本申请提供的一种用于发动机的快速启动系统,还包括:A quick start system for an engine provided according to this application also includes:
第二温度检测元件,用于检测所述液压油箱的温度;a second temperature detection element used to detect the temperature of the hydraulic oil tank;
第三阀门,控制所述连接管路的通断;The third valve controls the opening and closing of the connecting pipeline;
其中,所述第二温度检测元件和所述第三阀门与所述控制装置通信连接,所述控制装置根据所述第二温度检测元件的检测信号控制所述第三阀门的启闭。Wherein, the second temperature detection element and the third valve are communicatively connected with the control device, and the control device controls the opening and closing of the third valve according to the detection signal of the second temperature detection element.
根据本申请提供的一种用于发动机的快速启动系统,所述第一加热装置包括:According to a quick starting system for an engine provided by this application, the first heating device includes:
热交换器,所述热交换器与所述冷却液循环系统连接;A heat exchanger, the heat exchanger is connected to the coolant circulation system;
燃烧系统,用于为所述热交换器加热,所述燃烧系统的进油口与所述燃油箱的出油口连接,所述燃烧系统的出油口与所述燃油箱的回油口连接;A combustion system is used to heat the heat exchanger. The oil inlet of the combustion system is connected to the oil outlet of the fuel tank. The oil outlet of the combustion system is connected to the oil return port of the fuel tank. ;
其中,所述控制装置根据所述第一温度检测元件的检测信号控制所述燃烧系统的启闭。Wherein, the control device controls the opening and closing of the combustion system according to the detection signal of the first temperature detection element.
根据本申请提供的一种用于发动机的快速启动系统,所述燃油箱包括:According to a quick starting system for an engine provided by this application, the fuel tank includes:
主油箱,用于存储第一牌号燃油; The main fuel tank is used to store the first grade of fuel;
副油箱,用于存储第二牌号燃油;Auxiliary fuel tank, used to store second grade fuel;
且,所述用于发动机的快速启动系统还包括:Moreover, the quick start system for the engine also includes:
第一转换阀,用于控制所述发动机的进油口与所述主油箱的出油口或所述副油箱的出油口切换导通;a first switching valve, used to control the switching conduction between the oil inlet of the engine and the oil outlet of the main oil tank or the oil outlet of the auxiliary oil tank;
第二转换阀,用于控制所述发动机的出油口与所述主油箱的回油口或所述副油箱的回油口切换导通。The second switching valve is used to control the oil outlet of the engine to switch to the oil return port of the main oil tank or the oil return port of the auxiliary oil tank.
根据本申请提供的一种用于发动机的快速启动系统,所述用于发动机的快速启动系统还包括:According to a quick start system for an engine provided by this application, the quick start system for an engine further includes:
第三转换阀,用于控制所述燃烧系统的进油口与所述主油箱的出油口或所述副油箱的出油口切换导通;a third switching valve, used to control the switching conduction between the oil inlet of the combustion system and the oil outlet of the main oil tank or the oil outlet of the auxiliary oil tank;
第四转换阀,用于控制所述燃烧系统的出油口与所述主油箱的回油口或所述副油箱的回油口切换导通。The fourth switching valve is used to control the switching and conduction between the oil outlet of the combustion system and the oil return port of the main oil tank or the oil return port of the auxiliary oil tank.
根据本申请提供的一种用于发动机的快速启动系统,所述燃油箱包括主油箱,所述燃烧系统的进油口与所述主油箱的出油口连接,所述燃烧系统的出油口与所述主油箱的回油口连接;所述发动机的进油口与所述主油箱的出油口连接,所述发动机的出油口与所述燃油箱的回油口连接。According to a quick start system for an engine provided by this application, the fuel tank includes a main fuel tank, the oil inlet of the combustion system is connected to the oil outlet of the main fuel tank, and the oil outlet of the combustion system It is connected with the oil return port of the main oil tank; the oil inlet of the engine is connected with the oil outlet of the main oil tank, and the oil outlet of the engine is connected with the oil return port of the fuel tank.
根据本申请提供的一种用于发动机的快速启动系统,还包括第二加热装置,所述第二加热装置设置于所述主油箱内。According to the quick starting system for an engine provided by this application, it also includes a second heating device, and the second heating device is disposed in the main oil tank.
根据本申请提供的一种用于发动机的快速启动系统,所述第三加热装置包括:According to a quick starting system for an engine provided by this application, the third heating device includes:
第一加热件,设置在所述燃烧系统的进油口与所述燃油箱的出油口之间的第一燃油管路上;A first heating element is provided on the first fuel pipeline between the fuel inlet of the combustion system and the fuel outlet of the fuel tank;
第二加热件,设置在所述第一加热装置的燃油过滤器上。The second heating element is arranged on the fuel filter of the first heating device.
根据本申请提供的一种用于发动机的快速启动系统,还包括:A quick start system for an engine provided according to this application also includes:
燃油循环回路,所述燃油循环回路的进口与所述燃油箱的出油口连接,所述燃油循环回路的出口与所述燃油箱的回油口连接;A fuel circulation loop, the inlet of the fuel circulation loop is connected to the oil outlet of the fuel tank, and the outlet of the fuel circulation loop is connected to the oil return port of the fuel tank;
第一过滤器,设置在所述燃油循环油路上;The first filter is arranged on the fuel circulation oil path;
循环泵,设置在所述燃油循环油路上,所述循环泵用于驱动燃油沿所述燃油循环回路流动。A circulation pump is provided on the fuel circulation oil path, and is used to drive fuel to flow along the fuel circulation circuit.
根据本申请提供的一种用于发动机的快速启动系统,还包括:A quick start system for an engine provided according to this application also includes:
油水分离器,所述油水分离器的进油口与所述燃油箱的出油口连接;An oil-water separator, the oil inlet of the oil-water separator is connected to the oil outlet of the fuel tank;
粗过滤器,所述粗过滤器的进口与所述油水分离器的出油口连接;A coarse filter, the inlet of the coarse filter is connected to the oil outlet of the oil-water separator;
精过滤器,所述精过滤器的进口与所述粗过滤器的出口连接,所述精过滤器的出口与所述发动机的进油口连接。A fine filter, the inlet of the fine filter is connected to the outlet of the rough filter, and the outlet of the fine filter is connected to the oil inlet of the engine.
根据本申请提供的一种用于发动机的快速启动系统,还包括第四加热装置,所述第四加热装置包括:According to a quick starting system for an engine provided by this application, it also includes a fourth heating device, and the fourth heating device includes:
第三加热件,设置在所述油水分离器内;A third heating element is provided in the oil-water separator;
第四加热件,设置在所述粗过滤器上;A fourth heating element is provided on the coarse filter;
第五加热件,设置在所述精过滤器上。The fifth heating element is arranged on the fine filter.
根据本申请提供的一种用于发动机的快速启动系统,所述冷却液循环系统包括:According to a quick starting system for an engine provided by this application, the coolant circulation system includes:
集水分配器,包括冷水区和热水区,所述冷水区的出口与所述热交换器的进口连接,所述热水区的进口与所述热交换器的出口连接;A water collecting distributor includes a cold water area and a hot water area, the outlet of the cold water area is connected to the inlet of the heat exchanger, and the inlet of the hot water area is connected to the outlet of the heat exchanger;
第一管路,用于连接所述冷水区的进口和所述发动机的出水口,所述第一管路上设置有用于控制所述第一管路通断的第一阀门;A first pipeline for connecting the inlet of the cold water area and the water outlet of the engine, and a first valve for controlling the opening and closing of the first pipeline is provided on the first pipeline;
第二管路,用于连接所述热水区的出口和所述发动机的进水口;a second pipeline for connecting the outlet of the hot water zone and the water inlet of the engine;
第三管路,用于连接所述冷水区的进口和所述燃油箱的出水口;A third pipeline used to connect the inlet of the cold water area and the water outlet of the fuel tank;
第四管路,用于连接热水区的出口与所述燃油箱的进水口,所述第四管路上设置有 用于控制所述第四管路通断的第二阀门。The fourth pipeline is used to connect the outlet of the hot water zone and the water inlet of the fuel tank. The fourth pipeline is provided with A second valve used to control the opening and closing of the fourth pipeline.
本申请还提供一种作业机械,包括如上述任一项所述的用于发动机的快速启动系统。The present application also provides a working machine, including a quick start system for an engine as described in any one of the above.
根据本申请提供的一种作业机械,还包括:A working machine provided according to this application also includes:
液压油箱;Hydraulic tank;
加热器,用于为所述液压油箱加热,所述加热器与所述用于发动机的快速启动系统的冷却液循环系统连接;A heater, used to heat the hydraulic oil tank, the heater is connected to the coolant circulation system of the quick-start system for the engine;
第二温度检测元件,用于检测所述液压油箱的温度;a second temperature detection element used to detect the temperature of the hydraulic oil tank;
第三阀门,用于控制所述加热器与所述冷却液循环系统的通断;A third valve used to control the on/off connection between the heater and the coolant circulation system;
其中,所述第二温度检测元件和所述第三阀门与所述用于发动机的快速启动系统的控制装置通信连接,所述控制装置能够根据所述第二温度检测元件的检测信号控制所述第三阀门的启闭。Wherein, the second temperature detection element and the third valve are communicatively connected with the control device of the quick start system for the engine, and the control device can control the control device according to the detection signal of the second temperature detection element. Opening and closing of the third valve.
本申请还提供一种控制方法,包括:This application also provides a control method including:
获取发动机的实际温度;Get the actual temperature of the engine;
将所述发动机的实际温度与第一预设温度进行比较;Compare the actual temperature of the engine with the first preset temperature;
当所述发动机的实际温度小于所述第一预设温度时,控制第一加热装置启动对冷却液循环系统中的冷却液加热;When the actual temperature of the engine is less than the first preset temperature, control the first heating device to start heating the coolant in the coolant circulation system;
当所述发动机的实际温度大于或等于所述第一预设温度时,控制所述第一加热装置关闭。When the actual temperature of the engine is greater than or equal to the first preset temperature, the first heating device is controlled to turn off.
根据本申请提供的一种控制方法,还包括:According to a control method provided by this application, it also includes:
获取液压油箱的实际温度;Get the actual temperature of the hydraulic tank;
将所述液压油箱的实际温度与第二预设温度进行比较;Compare the actual temperature of the hydraulic oil tank with the second preset temperature;
当所述液压油箱的实际温度小于或等于所述第二预设温度时,控制第三阀门打开;When the actual temperature of the hydraulic oil tank is less than or equal to the second preset temperature, control the third valve to open;
当所述液压油箱的实际温度大于所述第二预设温度时,控制所述第三阀门关闭。When the actual temperature of the hydraulic oil tank is greater than the second preset temperature, the third valve is controlled to close.
根据本申请提供的一种控制方法,还包括:According to a control method provided by this application, it also includes:
当所述发动机的实际温度小于所述第一预设温度时,控制第二加热装置启动、对主油箱中的燃油加热。When the actual temperature of the engine is lower than the first preset temperature, the second heating device is controlled to start and heat the fuel in the main fuel tank.
根据本申请提供的一种控制方法,还包括:According to a control method provided by this application, it also includes:
获取燃油加注完成后的主油箱内的燃油液位的变化值;Obtain the change value of the fuel level in the main fuel tank after the fuel filling is completed;
将所述燃油液位的变化值与预设比值进行比较;Compare the change value of the fuel level with a preset ratio;
当所述燃油液位的变化值大于或等于所述预设比值时,控制循环泵启动、并持续工作预设过滤时长、以使第一过滤器对燃油循环过滤。When the change value of the fuel level is greater than or equal to the preset ratio, the circulation pump is controlled to start and continue to operate for a preset filtering time, so that the first filter circulates and filters the fuel.
根据本申请提供的一种控制方法,还包括:According to a control method provided by this application, it also includes:
获取所述第一加热装置和第三加热装置的工作时长;Obtain the working hours of the first heating device and the third heating device;
当所述第一加热装置和所述第三加热装置的工作时长达到第一预设时长时,控制第四加热装置启动;When the working duration of the first heating device and the third heating device reaches the first preset duration, control the fourth heating device to start;
当所述第一加热装置和所述第三加热装置的工作时长达到第二预设时长时,控制所述第一加热装置、所述第三加热装置和所述第四加热装置关闭。When the working time of the first heating device and the third heating device reaches the second preset time length, the first heating device, the third heating device and the fourth heating device are controlled to be turned off.
本申请提供的用于发动机的快速启动系统及作业机械、控制方法,通过第一温度检测元件可以检测发动机的温度,控制装置根据发动机的温度控制第一加热装置对冷却液循环系统中的冷却液进行加热,使加热后的冷却液能够进入发动机和燃油箱内,以对燃油箱和发动机加热,可以降低燃油的粘度进而降低启动阻力,通过对发动机加热,可以对发动机预热,从而使发动机可以在低温环境下顺利启动,从而可以有效地解决燃油流动性差、发动机在低温环境下阻尼大而启动困难的问题。 The quick start system, work machine and control method for the engine provided by this application can detect the temperature of the engine through the first temperature detection element, and the control device controls the first heating device to coolant in the coolant circulation system according to the temperature of the engine. Heating is carried out so that the heated coolant can enter the engine and fuel tank to heat the fuel tank and engine, which can reduce the viscosity of the fuel and thus reduce the starting resistance. By heating the engine, the engine can be preheated, so that the engine can It can start smoothly in low temperature environment, which can effectively solve the problems of poor fuel fluidity, large engine damping and difficulty in starting in low temperature environment.
附图简要说明Brief description of the drawings
为了更清楚地说明本申请或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in this application or the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are the drawings used in the present application. For some embodiments, those of ordinary skill in the art can also obtain other drawings based on these drawings without exerting creative efforts.
图1是本申请提供的用于发动机的快速启动系统的结构示意图;Figure 1 is a schematic structural diagram of a quick start system for an engine provided by this application;
图2是本申请提供的第二加热装置与油箱底盖板的连接关系图;Figure 2 is a connection diagram between the second heating device and the bottom cover of the fuel tank provided by this application;
图3是本申请提供的控制方法的流程示意图;Figure 3 is a schematic flow chart of the control method provided by this application;
图4是本申请提供的循环泵的工作流程图;Figure 4 is a working flow chart of the circulation pump provided by this application;
图5是本申请提供的加热系统的控制流程示意图(使用主油箱和副油箱时);Figure 5 is a schematic diagram of the control flow of the heating system provided by this application (when using the main oil tank and the auxiliary oil tank);
图6是本申请提供的加热系统的控制流程示意图(只使用主油箱时)。Figure 6 is a schematic diagram of the control flow of the heating system provided by this application (when only the main oil tank is used).
附图标记:Reference signs:
1、发动机;2、主油箱;3、副油箱;1. Engine; 2. Main fuel tank; 3. Auxiliary fuel tank;
4、液压油箱;5、第一加热装置;6、电磁泵;4. Hydraulic oil tank; 5. First heating device; 6. Electromagnetic pump;
7、集水分配器;8、第一阀门;9、第二阀门;7. Water collecting distributor; 8. First valve; 9. Second valve;
10、第三阀门;11、第一转换阀;12、第三转换阀;10. The third valve; 11. The first switching valve; 12. The third switching valve;
13、第四转换阀;14、循环泵;15、第一过滤器;13. The fourth switching valve; 14. Circulation pump; 15. The first filter;
16、油水分离器;17、粗过滤器;18、精过滤器;16. Oil-water separator; 17. Coarse filter; 18. Fine filter;
19、喷油泵;20、油箱底盖板;21、第一加热棒;19. Fuel injection pump; 20. Fuel tank bottom cover; 21. First heating rod;
22、第二加热棒;23、加热器;24、第一温度检测元件;22. Second heating rod; 23. Heater; 24. First temperature detection element;
25、第二温度检测元件;26、液位检测元件。25. Second temperature detection element; 26. Liquid level detection element.
实施本发明的方式Ways to practice the invention
为使本申请的目的、技术方案和优点更加清楚,下面将结合本申请中的附图,对本申请中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical solutions and advantages of this application clearer, the technical solutions in this application will be clearly and completely described below in conjunction with the drawings in this application. Obviously, the described embodiments are part of the embodiments of this application. , not all examples. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of this application.
下面结合图1至图6描述本申请的用于发动机的快速启动系统及作业机械、控制方法。The quick start system for the engine, the working machine, and the control method of the present application will be described below with reference to FIGS. 1 to 6 .
如图1所示,本申请提供的一种用于发动机的快速启动系统,包括燃油箱、发动机1、第一温度检测元件24、冷却液循环系统、第一加热装置5和控制装置。As shown in Figure 1, this application provides a quick start system for an engine, including a fuel tank, an engine 1, a first temperature detection element 24, a coolant circulation system, a first heating device 5 and a control device.
其中,发动机1的进油口与燃油箱的出油口连接,发动机1的出油口与燃油箱的回油口连接;并且第一温度检测元件24用于检测发动机1的温度。Among them, the oil inlet of the engine 1 is connected to the oil outlet of the fuel tank, and the oil outlet of the engine 1 is connected to the oil return port of the fuel tank; and the first temperature detection element 24 is used to detect the temperature of the engine 1 .
冷却液循环系统与发动机1和燃油箱的水箱连接,以能够使冷却液经过发动机1和燃油箱。并且,第一加热装置5用于对冷却液循环系统中的冷却液进行加热,以使冷却液能够对发动机1和燃油箱加热。The coolant circulation system is connected to the water tanks of the engine 1 and the fuel tank to enable coolant to pass through the engine 1 and the fuel tank. Furthermore, the first heating device 5 is used to heat the coolant in the coolant circulation system, so that the coolant can heat the engine 1 and the fuel tank.
此外,控制装置与第一加热装置5和第一温度检测元件24通信连接,控制装置能够根据第一温度检测元件24的检测信号控制第一加热装置5的启闭。In addition, the control device is communicatively connected with the first heating device 5 and the first temperature detection element 24 , and the control device can control the opening and closing of the first heating device 5 according to the detection signal of the first temperature detection element 24 .
这里,第一温度检测元件24可以为温度传感器,并且第一温度检测元件24可以设置在发动机1的缸盖上。控制装置可以为发动机的发动机电子控制模块(Engine Control Module,ECM)。Here, the first temperature detection element 24 may be a temperature sensor, and the first temperature detection element 24 may be provided on the cylinder head of the engine 1 . The control device can be the engine electronic control module (Engine Control Module, ECM) of the engine.
具体地,控制装置存储有第一预设温度,当第一温度检测元件24检测到发动机1的温度小于第一预设温度时,控制装置控制第一加热装置5启动,对冷却液循环系统中的冷却液进行加热,加热后的冷却液分配给发动机1和燃油箱,通过冷却液不断地循环, 加热发动机1和燃油箱,直至第一温度检测元件24检测到发动机1的温度达到第一预设温度。Specifically, the control device stores a first preset temperature. When the first temperature detection element 24 detects that the temperature of the engine 1 is less than the first preset temperature, the control device controls the first heating device 5 to start, and the cooling liquid circulation system is cooled. The coolant is heated, and the heated coolant is distributed to the engine 1 and the fuel tank, and the coolant is continuously circulated. The engine 1 and the fuel tank are heated until the first temperature detection element 24 detects that the temperature of the engine 1 reaches the first preset temperature.
这样,通过对燃油箱加热可以降低燃油粘度进而降低启动阻力,通过对发动机1加热,可以对发动机1预热,从而使发动机1可以在低温环境下顺利启动。In this way, by heating the fuel tank, the fuel viscosity can be reduced and the starting resistance can be reduced. By heating the engine 1, the engine 1 can be preheated, so that the engine 1 can start smoothly in a low temperature environment.
如此设置,通过第一加热装置5对冷却液循环系统中的冷却液加热,并使加热后的冷却液给发动机1和燃油箱加热,可以有效地解决燃油流动性差、发动机1在低温环境下阻尼大而启动困难的问题。With this arrangement, the coolant in the coolant circulation system is heated by the first heating device 5 and the heated coolant is used to heat the engine 1 and the fuel tank, which can effectively solve the problem of poor fuel fluidity and damping of the engine 1 in low temperature environments. Big and difficult to start problem.
在本申请的可选实施例中,用于发动机的快速启动系统还可以包括液压油箱4和加热器23,加热器23用于为液压油箱4加热,加热器23可以与冷却液循环系统通过连接管路连接,以使冷却液能够进入到加热器23内。这样,可以使加热后的冷却液进入到加热器23中,从而通过加热器23对液压油箱4加热,以实现对液压油的加热,便于主泵启动,从而有利于降低发动机自身的阻力矩和液压系统的阻力矩,有利于发动机在低温环境下快速启动。In an optional embodiment of the present application, the quick start system for the engine may also include a hydraulic oil tank 4 and a heater 23. The heater 23 is used to heat the hydraulic oil tank 4. The heater 23 may be connected to the coolant circulation system. The pipeline is connected so that the coolant can enter the heater 23 . In this way, the heated coolant can enter the heater 23, thereby heating the hydraulic oil tank 4 through the heater 23 to heat the hydraulic oil and facilitate the starting of the main pump, thus helping to reduce the resistance torque and resistance of the engine itself. The resistance torque of the hydraulic system is conducive to quick starting of the engine in low temperature environments.
在可选的实施例中,用于发动机的快速启动系统还可以包括第二温度检测元件25和第三阀门10,第二温度检测元件25用于检测液压油箱4的温度,第三阀门10用于控制连接管路的通断。In an optional embodiment, the quick start system for the engine may also include a second temperature detection element 25 and a third valve 10. The second temperature detection element 25 is used to detect the temperature of the hydraulic oil tank 4, and the third valve 10 is used to detect the temperature of the hydraulic oil tank 4. To control the opening and closing of connecting pipelines.
其中,第二温度检测元件25和第三阀门10均与控制装置通信连接,控制装置能够根据第二温度检测元件25的检测信号控制第三阀门的启闭。这样,控制装置通过第二温度检测元件25检测到的温度控制第三阀门10的启闭,以控制连接管路的通断。Wherein, the second temperature detection element 25 and the third valve 10 are both communicatively connected with the control device, and the control device can control the opening and closing of the third valve according to the detection signal of the second temperature detection element 25 . In this way, the control device controls the opening and closing of the third valve 10 through the temperature detected by the second temperature detection element 25 to control the opening and closing of the connecting pipeline.
具体地,当第二温度检测元件25检测到液压油箱4的温度小于第二预设温度时,控制装置控制第三阀门10打开,使冷却液循环回路与加热器23能够导通,以使加热后的冷却液能够流经加热器23,从而使加热器23能够为液压油箱4加热。Specifically, when the second temperature detection element 25 detects that the temperature of the hydraulic oil tank 4 is less than the second preset temperature, the control device controls the third valve 10 to open so that the coolant circulation circuit and the heater 23 can be connected to enable heating. The resulting coolant can flow through the heater 23 , so that the heater 23 can heat the hydraulic oil tank 4 .
这里,第二温度检测元件25可以为温度传感器。Here, the second temperature detection element 25 may be a temperature sensor.
在本实施例中,第二温度检测元件25设置在液压油箱4上。In this embodiment, the second temperature detection element 25 is provided on the hydraulic oil tank 4 .
在本申请的可选实施例中,第一加热装置5可以包括热交换器和燃烧系统,热交换器与冷却液循环系统连接,以使冷却液能够进入到热交换器内;燃烧系统用于为热交换器加热,以能够对经过热交换器的冷却液加热,从而能够实现对发动机1和燃油箱的加热。In an optional embodiment of the present application, the first heating device 5 may include a heat exchanger and a combustion system. The heat exchanger is connected to the coolant circulation system so that the coolant can enter the heat exchanger; the combustion system is used to The heat exchanger is heated to heat the coolant passing through the heat exchanger, thereby heating the engine 1 and the fuel tank.
在本实施例中,燃烧系统的进油口可以与燃油箱的出油口连接,燃烧系统的出油口可以与燃油箱的回油口连接。这样,可以通过燃烧燃油来对冷却液加热,无需额外设置其他燃料,有利于降低成本。In this embodiment, the oil inlet of the combustion system can be connected to the oil outlet of the fuel tank, and the oil outlet of the combustion system can be connected to the oil return port of the fuel tank. In this way, the coolant can be heated by burning fuel without the need for additional fuel, which is beneficial to reducing costs.
在本实施例中,第一加热装置5可以为外置式冷却液燃烧加热系统,具体地,第一加热装置5可以为喷射式燃油加热器。In this embodiment, the first heating device 5 may be an external coolant combustion heating system. Specifically, the first heating device 5 may be an injection fuel heater.
具体地,喷射式燃油加热器包括燃烧系统、热交换器、管道循环系统和控制系统。燃烧系统包括燃烧器、燃烧室、点火电极等,其中燃烧器由直流电机、助燃风轮、喷油嘴和油泵等组成,油泵在直流电机的带动下,吸入的燃油经输油管送到喷油嘴,靠压力作用从喷油嘴喷出,喷出的高压油雾与助燃风扇吸入的空气在燃烧系统的燃烧室内混合,被点火电极点燃,在燃烧室内充分燃烧后,燃气流经热交换器的热传导片,通过热传导片把大部分热量传递给热交换器夹层中的水(即冷却液),冷却液在管路中靠管道泵强制排出,经管道进入发动机1的缸体水套和燃油箱的水套。这样,使第一加热装置5既能够加热冷却液又能够泵吸冷却液使冷却液在整个系统内循环,从而实现对发动机1和燃油箱的加热。Specifically, the injection fuel heater includes a combustion system, a heat exchanger, a pipeline circulation system and a control system. The combustion system includes a burner, combustion chamber, ignition electrode, etc. The burner is composed of a DC motor, a combustion-supporting wind wheel, a fuel injector, and an oil pump. The oil pump is driven by the DC motor, and the inhaled fuel is sent to the fuel injector through the fuel pipe. , it is sprayed from the fuel injector by pressure. The sprayed high-pressure oil mist is mixed with the air sucked by the combustion fan in the combustion chamber of the combustion system, and is ignited by the ignition electrode. After full combustion in the combustion chamber, the gas flows through the heat exchanger The heat conduction sheet transfers most of the heat to the water (i.e., coolant) in the interlayer of the heat exchanger. The coolant is forcibly discharged in the pipeline by the pipeline pump, and enters the cylinder water jacket and fuel tank of the engine 1 through the pipeline. water jacket. In this way, the first heating device 5 can both heat the coolant and pump the coolant to circulate the coolant throughout the system, thereby heating the engine 1 and the fuel tank.
这里,燃油箱的出油口与油泵通过输油管连接。Here, the oil outlet of the fuel tank and the oil pump are connected through a fuel delivery pipe.
并且,在本实施例中,控制装置能够根据第一温度检测元件24的检测信号控制燃烧系统的启闭,具体地,控制装置能够根据第一温度检测元件24的检测信号控制喷射式燃油加热器的点火电极的启闭或油泵的启闭。 Moreover, in this embodiment, the control device can control the opening and closing of the combustion system according to the detection signal of the first temperature detection element 24. Specifically, the control device can control the injection fuel heater according to the detection signal of the first temperature detection element 24. The opening and closing of the ignition electrode or the opening and closing of the oil pump.
在本申请的第一种可选实施例中,燃油箱可以包括主油箱2和副油箱3,在极寒温度下,主油箱2可以存储第一牌号燃油,副油箱3可以存储第二牌号燃油。In the first optional embodiment of the present application, the fuel tank may include a main fuel tank 2 and an auxiliary fuel tank 3. In extremely cold temperatures, the main fuel tank 2 may store the first brand of fuel, and the auxiliary fuel tank 3 may store the second brand of fuel.
这里,副油箱3可以位于主油箱2内,这样,对主油箱2加热时能够同时对副油箱3加热。Here, the auxiliary fuel tank 3 can be located in the main fuel tank 2, so that when the main fuel tank 2 is heated, the auxiliary fuel tank 3 can be heated at the same time.
并且,用于发动机的快速启动系统还可以包括第一转换阀11和第二转换阀,第一转换阀11用于控制发动机1的进油口与主油箱2的出油口或副油箱3的出油口切换导通;第二转换阀用于控制发动机1的出油口与主油箱2的回油口或副油箱3的回油口切换导通。这样,通过第一转换阀11和第二转换阀可以控制发动机1与主油箱2和副油箱3切换连通,从而可以使发动机1利用不同的燃油。Moreover, the quick start system for the engine may also include a first switching valve 11 and a second switching valve. The first switching valve 11 is used to control the oil inlet of the engine 1 and the oil outlet of the main oil tank 2 or the outlet of the auxiliary oil tank 3. The oil port switches and conducts; the second switching valve is used to control the oil outlet of the engine 1 and the oil return port of the main oil tank 2 or the oil return port of the auxiliary oil tank 3 to switch and conduct. In this way, the first switching valve 11 and the second switching valve can control the engine 1 to switch communication with the main fuel tank 2 and the auxiliary fuel tank 3, so that the engine 1 can use different fuels.
在可选的实施例中,用于发动机的快速启动系统还可以包括第三转换阀12和第四转换阀13,第三转换阀12用于控制燃烧系统的进油口与主油箱2的出油口或副油箱3的出油口切换导通,第四转换阀13用于控制燃烧系统的出油口与主油箱2的回油口或副油箱3的出油口切换导通。In an optional embodiment, the quick start system for the engine may also include a third switching valve 12 and a fourth switching valve 13 . The third switching valve 12 is used to control the oil inlet of the combustion system and the outlet of the main fuel tank 2 . The oil port or the oil outlet of the auxiliary oil tank 3 is switched to conduction. The fourth switching valve 13 is used to control the oil outlet of the combustion system to be switched to conduction with the oil return port of the main oil tank 2 or the oil outlet of the auxiliary oil tank 3 .
第二牌号燃油可以为低牌号燃油,第一牌号燃油可以为高牌号燃油,即第二牌号燃油更适应于低温环境。The second grade of fuel can be low-grade fuel, and the first grade of fuel can be high-grade fuel, that is, the second grade of fuel is more suitable for low-temperature environments.
具体地,当第一温度检测元件24检测到发动机1的温度达到第一预设温度时,第一转换阀11控制发动机1的进油口与副油箱3的出油口导通,第二转换阀控制发动机1的出油口与副油箱3的回油口导通,第三转换阀12控制燃烧系统的进油口与副油箱3的出油口导通,第四转换阀13控制燃烧系统的出油口与副油箱3的回油口导通,使第一加热装置5可以利用第二牌号燃油工作和发动机1可以利用第二牌号燃油启动。当发动机1启动后,第一转换阀11控制发动机1的进油口与主油箱2的出油口导通,第二转换阀控制发动机1的出油口与主油箱2的回油口导通,第三转换阀12和第四转换阀13关闭。这样,可以使发动机1启动后可以利用第一牌号燃油工作。Specifically, when the first temperature detection element 24 detects that the temperature of the engine 1 reaches the first preset temperature, the first switching valve 11 controls the oil inlet of the engine 1 to communicate with the oil outlet of the auxiliary oil tank 3, and the second switching valve The oil outlet of the engine 1 is controlled to be connected to the oil return port of the auxiliary tank 3. The third switching valve 12 controls the oil inlet of the combustion system to be connected to the oil outlet of the auxiliary tank 3. The fourth switching valve 13 controls the oil outlet of the combustion system. The port is connected to the oil return port of the auxiliary fuel tank 3, so that the first heating device 5 can work with the second brand of fuel and the engine 1 can be started with the second brand of fuel. When the engine 1 is started, the first switching valve 11 controls the oil inlet of the engine 1 to be connected to the oil outlet of the main oil tank 2, and the second switching valve controls the oil outlet of the engine 1 to be connected to the oil return port of the main oil tank 2. , the third switching valve 12 and the fourth switching valve 13 are closed. In this way, the engine 1 can operate using the first brand of fuel after starting.
如此,在发动机1启动之前先利用低牌号燃油来加热冷却液和供给发动机1为发动机1点火做准备,由于低牌号燃油在低温下的流动性相对于高牌号燃油的流动性更好,便于降低第一加热装置5和发动机1启动的时间;发动机1启动后,利用第一转换阀11和第二转换阀控制发动机1与主油箱2连接,使发动机1可以利用高牌号燃油工作,从而可以有效节约成本。In this way, before starting the engine 1, the low-grade fuel is used to heat the coolant and supply the engine 1 to prepare for the ignition of the engine 1. Since the fluidity of the low-grade fuel at low temperature is better than that of the high-grade fuel, it is easy to reduce the The time when the first heating device 5 and the engine 1 are started; after the engine 1 is started, the first switching valve 11 and the second switching valve are used to control the connection between the engine 1 and the main fuel tank 2, so that the engine 1 can work with high-grade fuel, thereby effectively save costs.
在本申请的第二种可选实施例中,在非极寒温度下,燃油箱的主油箱2可以加注适应环境温度的牌号燃油。这样,有利于降低成本,无需利用低牌号燃油对发动机1进行加热和点火准备。In the second optional embodiment of the present application, in non-extremely cold temperatures, the main tank 2 of the fuel tank can be filled with a brand of fuel adapted to the ambient temperature. In this way, it is beneficial to reduce costs, and there is no need to use low-grade fuel to prepare the engine 1 for heating and ignition.
一种方式中,燃油箱可以只包括主油箱2,燃烧系统的进油口与主油箱2的出油口连接,燃烧系统的出油口与主油箱2的回油口连接,发动机1的进油口与主油箱2的出油口连接,发动机1的出油口与燃油箱的回油口连接。通过主油箱2为第一加热装置5和发动机1供油,第一加热装置5和发动机1只利用一种燃油工作。In one way, the fuel tank may only include the main fuel tank 2, the fuel inlet of the combustion system is connected to the fuel outlet of the main fuel tank 2, the fuel outlet of the combustion system is connected to the oil return port of the main fuel tank 2, and the fuel inlet of the engine 1 is connected. The oil port is connected to the oil outlet of the main fuel tank 2, and the oil outlet of the engine 1 is connected to the oil return port of the fuel tank. The first heating device 5 and the engine 1 are supplied with oil through the main oil tank 2, and the first heating device 5 and the engine 1 only use one type of fuel to operate.
在可选的实施例中,为了提高燃油的流动性,保证燃油能够顺利进入燃烧系统和发动机1,用于发动机的快速启动系统还可以包括第二加热装置,第二加热装置可以设置在主油箱2内,以对燃油加热。In an optional embodiment, in order to improve the fluidity of the fuel and ensure that the fuel can smoothly enter the combustion system and the engine 1, the quick start system for the engine may also include a second heating device, and the second heating device may be provided in the main fuel tank. 2 to heat the fuel.
另一种方式中,燃油箱包括主油箱2和副油箱3,副油箱3不加注燃油,主油箱2加注适应环境温度的牌号燃油。In another method, the fuel tank includes a main fuel tank 2 and an auxiliary fuel tank 3. The auxiliary fuel tank 3 is not filled with fuel, and the main fuel tank 2 is filled with a brand of fuel adapted to the ambient temperature.
当第一温度检测元件24检测到的发动机1的温度达到第一预设温度时,第一转换阀11控制发动机1的进油口与主油箱2的出油口导通,第二转换阀控制发动机1的出油口与主油箱2的回油口导通,第三转换阀12控制燃烧系统的进油口与主油箱2的出油口导通,第四转换阀13控制燃烧系统的出油口与主油箱2的回油口导通,使第一加热装置5和发动机1只能利用主油箱2内的燃油。同时,控制装置控制第二加热装置启动、为主油箱2内的燃油加热,提高燃油的流动性,使燃油便于进入第一加热装置5和发动机1 内。这样,可以有效降低对发动机1加热的时间,提高加热效率,便于发动机1实现快速启动。When the temperature of the engine 1 detected by the first temperature detection element 24 reaches the first preset temperature, the first switching valve 11 controls the oil inlet of the engine 1 to communicate with the oil outlet of the main oil tank 2, and the second switching valve controls The oil outlet of the engine 1 is connected to the oil return port of the main oil tank 2. The third switching valve 12 controls the oil inlet of the combustion system to be connected to the oil outlet of the main oil tank 2. The fourth switching valve 13 controls the outlet of the combustion system. The oil port is connected to the oil return port of the main fuel tank 2, so that the first heating device 5 and the engine 1 can only use the fuel in the main fuel tank 2. At the same time, the control device controls the start of the second heating device to heat the fuel in the main fuel tank 2 to improve the fluidity of the fuel and make it easier for the fuel to enter the first heating device 5 and the engine 1 Inside. In this way, the time required to heat the engine 1 can be effectively reduced, the heating efficiency can be improved, and the engine 1 can be quickly started.
在可选的实施例中,如图2所示,第二加热装置可以包括第一加热棒21和第二加热棒22,第一加热棒21和第二加热棒22均可以设置在主油箱2的油箱底盖板20上,并且第一加热棒21和第二加热棒22可以靠近主油箱2的出油口设置,这样,能够提高燃油的流动性,便于燃油流出主油箱2。In an optional embodiment, as shown in FIG. 2 , the second heating device may include a first heating rod 21 and a second heating rod 22 , and both the first heating rod 21 and the second heating rod 22 may be disposed in the main oil tank 2 on the bottom cover plate 20 of the fuel tank, and the first heating rod 21 and the second heating rod 22 can be arranged close to the oil outlet of the main fuel tank 2. In this way, the fluidity of the fuel can be improved and the fuel can flow out of the main fuel tank 2 conveniently.
具体地,油箱底盖板20与主油箱2通过O型圈密封,主油箱2的出油口可以设置在油箱底盖板20上,并且,主油箱2的出油口可以包括第一出油口和第二出油口,第一出油口用于与第一加热装置5的进油口连接,第二出油口用于与发动机1的进油口连接。为了便于主油箱2内的燃油流入第一加热装置5和发动机1内,第一加热棒21可以设置在第一出油口处,第二加热棒22可以设置在第二出油口处。Specifically, the fuel tank bottom cover 20 and the main fuel tank 2 are sealed by an O-ring. The oil outlet of the main fuel tank 2 can be provided on the fuel tank bottom cover 20 , and the oil outlet of the main fuel tank 2 can include a first oil outlet. The first oil outlet is used to connect with the oil inlet of the first heating device 5 , and the second oil outlet is used to connect with the oil inlet of the engine 1 . In order to facilitate the flow of fuel in the main fuel tank 2 into the first heating device 5 and the engine 1 , the first heating rod 21 may be disposed at the first oil outlet, and the second heating rod 22 may be disposed at the second oil outlet.
在本申请的可选实施例中,冷却液循环系统包括集水分配器7、第一管路、第二管路、第三管路和第四管路。In an optional embodiment of the present application, the coolant circulation system includes a water collecting distributor 7, a first pipeline, a second pipeline, a third pipeline and a fourth pipeline.
其中,集水分配器7可以包括冷水区和热水区,冷水区的出口与热交换器的进口连接,热水区的出口与热交换器的出口连接。这样,便于冷水区的冷却液进入热交换器内加热后再流回热水区。Among them, the water collection distributor 7 may include a cold water area and a hot water area. The outlet of the cold water area is connected to the inlet of the heat exchanger, and the outlet of the hot water area is connected to the outlet of the heat exchanger. In this way, it is convenient for the coolant in the cold water zone to enter the heat exchanger and be heated before flowing back to the hot water zone.
第一管路用于连接冷水区的进口和发动机1的出水口,以使发动机1的冷却液能够流入集水分配器7的冷水区;第二管路用于连接热水区的出口和发动机1的进水口,以使加热后的冷却液能够流回发动机1,从而对发动机1加热。The first pipeline is used to connect the inlet of the cold water area and the water outlet of the engine 1 so that the coolant of the engine 1 can flow into the cold water area of the water collecting distributor 7; the second pipeline is used to connect the outlet of the hot water area and the engine 1 The water inlet allows the heated coolant to flow back to the engine 1 to heat the engine 1.
并且,第一管路上可以设置有第一阀门8,以用于控制第一管路的通断。当发动机1的温度达到第一预设温度时,可以控制第一阀门8关闭,截断第一管路,使发动机1的冷却液不再进入冷水区。Moreover, a first valve 8 may be provided on the first pipeline to control the opening and closing of the first pipeline. When the temperature of the engine 1 reaches the first preset temperature, the first valve 8 can be controlled to close and the first pipeline is cut off so that the coolant of the engine 1 no longer enters the cold water area.
第三管路用于连接冷水区的进口和燃油箱的出水口,以使燃油箱的冷却液能够流入集水分配器7的冷水区;第四管路用于连接热水区的出口与燃油箱的进水口,以使加热后的冷却液能够流回燃油箱,从而对燃油箱加热。这里,第三管路用于连接冷水区的进口和主油箱2的出水口,第四管路用于连接热水区的出口与主油箱2的进水口。The third pipeline is used to connect the inlet of the cold water area and the outlet of the fuel tank, so that the coolant in the fuel tank can flow into the cold water area of the water collecting distributor 7; the fourth pipeline is used to connect the outlet of the hot water area and the fuel tank. The water inlet allows the heated coolant to flow back to the fuel tank to heat the fuel tank. Here, the third pipeline is used to connect the inlet of the cold water zone and the water outlet of the main oil tank 2 , and the fourth pipeline is used to connect the outlet of the hot water zone and the water inlet of the main oil tank 2 .
并且,第四管路上可以设置有第二阀门9,以用于控制第四管路的通断。当燃油箱中加注的燃油为适应环境温度的燃油(比如加注低牌号燃油)时,即无需给燃油箱加热时,可以控制第二阀门9关闭,以使加热后的冷却液不会分配至燃油箱。In addition, a second valve 9 may be provided on the fourth pipeline to control the opening and closing of the fourth pipeline. When the fuel filled in the fuel tank is fuel that adapts to the ambient temperature (such as filling with low-grade fuel), that is, when there is no need to heat the fuel tank, the second valve 9 can be controlled to close so that the heated coolant will not be distributed. to the fuel tank.
这里,第一阀门8和第二阀门9可以为手动阀门。或者,第一阀门8和第二阀门9可以为电动阀门,具体地,第一阀门8和第二阀门9可以为电磁阀,并且第一阀门8和第二阀门9与控制装置通信连接,以通过控制装置对第一阀门8和第二阀门9进行自动控制。Here, the first valve 8 and the second valve 9 may be manual valves. Alternatively, the first valve 8 and the second valve 9 can be electric valves. Specifically, the first valve 8 and the second valve 9 can be solenoid valves, and the first valve 8 and the second valve 9 are communicatively connected with the control device to The first valve 8 and the second valve 9 are automatically controlled by the control device.
在可选的实施例中,在发动机1启动后,控制装置控制第一阀门8关闭,这样,使发动机1自热的冷却液不会通过第一管路进入冷水区,从而可以避免发动机1自热的冷却液不会进入液压油箱4的加热器23内,不会对液压油箱4产生影响。In an optional embodiment, after the engine 1 is started, the control device controls the first valve 8 to close, so that the coolant that causes the engine 1 to self-heat will not enter the cold water area through the first pipeline, thereby preventing the engine 1 from self-heating. Hot coolant will not enter the heater 23 of the hydraulic oil tank 4 and will not affect the hydraulic oil tank 4 .
在可选的实施例中,加热器23可以设置在液压油箱4内,并且加热器23可以通过连接管路与集水分配器7连接。In an optional embodiment, the heater 23 may be disposed in the hydraulic oil tank 4 , and the heater 23 may be connected to the water collecting distributor 7 through a connecting pipeline.
具体地,连接管路可以包括进水管路和出水管路,加热器23的进水口和集水分配器7的热水区通过进水管路连接,加热器23的出水口和集水分配器7的冷水区通过出水管路连接;并且,第三阀门10可以设置在出水管路上、以控制出水管路的通断,或,第三阀门10可以设置在进水管路上、以控制进水管路的通断。Specifically, the connecting pipeline may include a water inlet pipeline and a water outlet pipeline. The water inlet of the heater 23 and the hot water area of the water collection distributor 7 are connected through the water inlet pipeline. The water outlet of the heater 23 and the cold water of the water collection distributor 7 are connected. The zones are connected through the water outlet pipeline; and the third valve 10 can be arranged on the water outlet pipeline to control the on/off of the water outlet pipeline, or the third valve 10 can be arranged on the water inlet pipeline to control the on/off of the water inlet pipeline. .
这样,当无需对液压油箱4加热时,可以控制第三阀门10关闭,使冷却液不能进入加热器23内,从而不会对液压油箱4加热。或者,当第二温度检测元件25检测到液压油箱4的温度大于或等于第二预设温度时,控制装置控制第三阀门10关闭,从而使加热器23停止对液压油箱4加热。 In this way, when there is no need to heat the hydraulic oil tank 4, the third valve 10 can be controlled to close so that the coolant cannot enter the heater 23, so that the hydraulic oil tank 4 will not be heated. Alternatively, when the second temperature detection element 25 detects that the temperature of the hydraulic oil tank 4 is greater than or equal to the second preset temperature, the control device controls the third valve 10 to close, thereby causing the heater 23 to stop heating the hydraulic oil tank 4 .
在本申请的可选实施例中,燃油循环系统还可以包括第三加热装置,第三加热装置可以设置在燃烧系统的进油口与燃油箱的出油口之间,以进一步地对燃油进行加热,提高燃油的流动性,便于燃油进入燃烧系统内,从而有利于降低发动机1的启动时长。In an optional embodiment of the present application, the fuel circulation system may also include a third heating device. The third heating device may be disposed between the fuel inlet of the combustion system and the fuel outlet of the fuel tank to further heat the fuel. Heating improves the fluidity of the fuel and facilitates the entry of the fuel into the combustion system, thereby helping to reduce the starting time of the engine 1.
在可选的实施例中,第三加热装置可以包括第一加热件和第二加热件。In an alternative embodiment, the third heating device may include a first heating element and a second heating element.
第一加热件可以设置在燃烧系统的进油口与燃油箱的出油口之间的输油管上,以能够对经过输油管的燃油加热,可以进一步地提高燃油的流动性。The first heating element can be disposed on the fuel delivery pipe between the fuel inlet of the combustion system and the fuel outlet of the fuel tank to heat the fuel passing through the fuel delivery pipe and further improve the fluidity of the fuel.
这里,第一加热件可以为包裹在输油管外的电阻加热丝。Here, the first heating element may be a resistance heating wire wrapped outside the oil delivery pipe.
并且,为了保证燃油能够进入第一加热装置5内,在输油管上还可以设置有电磁泵6。Moreover, in order to ensure that the fuel can enter the first heating device 5, an electromagnetic pump 6 can also be provided on the oil delivery pipe.
第二加热件可以设置在第一加热装置5的燃油过滤器上,这样,可以进一步地对燃油进行加热,提高燃油的流动性,便于燃油进入燃烧系统内。The second heating element can be disposed on the fuel filter of the first heating device 5, so that the fuel can be further heated, the fluidity of the fuel can be improved, and the fuel can easily enter the combustion system.
第一加热装置5的燃油过滤器的进口可以与燃油箱的出油口连接,燃油过滤器的出口可以与燃烧系统的进油口连接,以使燃油可以经过燃油过滤器过滤后再进入燃烧系统内。这样,燃油过滤器可以对燃油中的杂质或所结的蜡进行过滤,可以进一步地提高燃油的流动性,保证燃油能够顺利进入燃烧系统内。The inlet of the fuel filter of the first heating device 5 can be connected to the oil outlet of the fuel tank, and the outlet of the fuel filter can be connected to the oil inlet of the combustion system, so that the fuel can be filtered by the fuel filter before entering the combustion system. Inside. In this way, the fuel filter can filter impurities or wax in the fuel, further improve the fluidity of the fuel, and ensure that the fuel can smoothly enter the combustion system.
这里,第二加热件可以为敷在燃油过滤器外的电加热器。Here, the second heating element may be an electric heater applied outside the fuel filter.
在本申请的可选实施例中,如图1所示,用于发动机的快速启动系统还可以包括燃油循环回路、第一过滤器15和循环泵14,燃油循环回路的进口与燃油箱的出油口连接,燃油循环回路的出口与燃油箱的回油口连接,并且第一过滤器15和循环泵14设置在燃油循环油路上,循环泵14用于驱动燃油沿燃油循环回路流动,以使燃油能够经过第一过滤器15。通过燃油循环回路和循环泵14可以使燃油箱内的燃油不断地循环通过第一过滤器15,以对燃油过滤,便于为发动机1和第一加热装置5提供洁净的燃油。In an optional embodiment of the present application, as shown in Figure 1, the quick start system for the engine may also include a fuel circulation loop, a first filter 15 and a circulation pump 14, with the inlet of the fuel circulation loop and the outlet of the fuel tank The oil port is connected, the outlet of the fuel circulation circuit is connected with the oil return port of the fuel tank, and the first filter 15 and the circulation pump 14 are arranged on the fuel circulation oil path. The circulation pump 14 is used to drive the fuel to flow along the fuel circulation circuit so that The fuel can pass through the first filter 15 . Through the fuel circulation circuit and the circulation pump 14, the fuel in the fuel tank can be continuously circulated through the first filter 15 to filter the fuel so as to provide clean fuel to the engine 1 and the first heating device 5.
这里,燃油循环回路的进口可以与主油箱2的出油口连接,燃油循环回路的出口可以与主油箱2的回油口连接,以对主油箱2内的燃油进行过滤。Here, the inlet of the fuel circulation circuit can be connected to the oil outlet of the main fuel tank 2 , and the outlet of the fuel circulation circuit can be connected to the oil return port of the main fuel tank 2 to filter the fuel in the main fuel tank 2 .
在可选的实施例中,燃油控制系统还可以包括液位检测元件,油液位检测元件可以设置在主油箱2上、以用于检测向主油箱2内加注燃油后的液位变化,从而检测出加注的燃油量。In an optional embodiment, the fuel control system may also include a liquid level detection component. The oil level detection component may be provided on the main fuel tank 2 to detect changes in the fluid level after fuel is added to the main fuel tank 2. This detects the amount of fuel added.
液位检测元件和循环泵14均与控制装置通信连接,控制装置能够根据液位检测元件的检测信号控制循环泵14的启闭。Both the liquid level detection element and the circulation pump 14 are communicatively connected with the control device, and the control device can control the opening and closing of the circulation pump 14 according to the detection signal of the liquid level detection element.
具体地,在向主油箱2加注燃油时,油量检测元件用于检测向主油箱2内加注的燃油加注量。当在向主油箱2加注燃油之前,液位检测元件26检测主油箱2内燃油的初始液位;当完成加注后,液位检测元件26检测主油箱2内的燃油总液位,根据燃油总液位和初始液位可以得出燃油液位的变化值,当燃油液位的变化值大于或等于预设比值时,控制装置控制循环泵14启动、并持续工作预设过滤时长,以使主油箱2的燃油沿燃油循环回路流动、并经过第一过滤器15,从而对燃油进行初级过滤。这样,可以通过第一过滤器15将发动机1回油中的杂质等过滤,从而可以提高燃油的品质,以能够为发动机1提供高品质和洁净的燃油。Specifically, when filling fuel into the main fuel tank 2 , the fuel quantity detection element is used to detect the fuel filling quantity into the main fuel tank 2 . Before filling the main fuel tank 2 with fuel, the liquid level detection element 26 detects the initial liquid level of the fuel in the main fuel tank 2; after the filling is completed, the liquid level detection element 26 detects the total fuel level in the main fuel tank 2. According to The change value of the fuel level can be obtained from the total fuel level and the initial level. When the change value of the fuel level is greater than or equal to the preset ratio, the control device controls the circulation pump 14 to start and continue to work for the preset filtration time to The fuel in the main fuel tank 2 is caused to flow along the fuel circulation circuit and pass through the first filter 15 to perform primary filtering of the fuel. In this way, impurities and the like in the oil returned from the engine 1 can be filtered through the first filter 15 , thereby improving the quality of the fuel and providing high-quality and clean fuel to the engine 1 .
需要说明的是,预设比值可以为10%。It should be noted that the preset ratio may be 10%.
燃油液位的变化值=(燃油总液位-初始液位)/燃油总液位。Change value of fuel level = (total fuel level - initial level) / total fuel level.
这里,液位检测元件26可以为液位计。Here, the liquid level detection element 26 may be a liquid level gauge.
在可选的实施例中,控制装置还可以包括时间检测模块,时间检测模块可以用于检测循环泵14的工作时长。当循环泵14的工作时长达到工作预设过滤时长时,控制装置控制循环泵14关闭。In an optional embodiment, the control device may also include a time detection module, and the time detection module may be used to detect the working duration of the circulation pump 14 . When the working time of the circulating pump 14 reaches the preset filtration time, the control device controls the circulating pump 14 to shut down.
并且,时间检测模块能够存储循环泵14的工作时长,当循环泵14忽然断电停机时,时间检测模块能够将循环泵14的工作时长存储;当循环泵14再次接电工作时,时间检测模块检测循环泵14再次工作的工作时长、并获取循环泵14断电之前的工作时长,直 至断电之前的工作时长与再次工作的工作时长之和达到预设过滤时长时,控制装置控制循环泵14关闭、停止工作。这样,有利于提高循环泵14的使用寿命。Moreover, the time detection module can store the working hours of the circulating pump 14. When the circulating pump 14 suddenly shuts down, the time detecting module can store the working hours of the circulating pump 14; when the circulating pump 14 is powered on again, the time detecting module Detect the working time for the circulating pump 14 to work again, and obtain the working time before the circulating pump 14 is powered off. When the sum of the working time before the power outage and the working time before working again reaches the preset filtration time, the control device controls the circulation pump 14 to close and stop working. In this way, the service life of the circulation pump 14 is improved.
这里,预设过滤时长=燃油油位变化体积/主油箱的体积*N小时,N可以为3或4,或其他数值,具体可以根据实际需要设定。Here, the preset filtering time = fuel level change volume / main fuel tank volume * N hours, N can be 3 or 4, or other values, which can be set according to actual needs.
在本申请的可选实施例中,用于发动机的快速启动系统还可以包括油水分离器16、粗过滤器17和精过滤器18,油水分离器16的进油口用于与燃油箱的出油口连接,粗过滤器17的进口与油水分离器16的出油口连接,精过滤器18的进口与粗过滤器17的出口连接,精过滤器18的出口用于与发动机1的进油口连接。这样,可以进一步地提高燃油的品质和洁净度,以能够为发动机1提供高品质、洁净的燃油,从而可以降低发动机1的磨损,提高发动机1的使用寿命。In an optional embodiment of the present application, the quick start system for the engine may also include an oil-water separator 16, a coarse filter 17 and a fine filter 18. The oil inlet of the oil-water separator 16 is used to communicate with the outlet of the fuel tank. The oil port is connected, the inlet of the coarse filter 17 is connected with the oil outlet of the oil-water separator 16, the inlet of the fine filter 18 is connected with the outlet of the coarse filter 17, and the outlet of the fine filter 18 is used for the oil inlet of the engine 1 port connection. In this way, the quality and cleanliness of the fuel can be further improved to provide high-quality, clean fuel for the engine 1 , thereby reducing the wear of the engine 1 and extending the service life of the engine 1 .
具体地,油水分离器16的进油口可以与第一转换阀11连接,精过滤器18的出口与发动机1的喷油泵19连接。Specifically, the oil inlet of the oil-water separator 16 may be connected to the first switching valve 11 , and the outlet of the fine filter 18 may be connected to the fuel injection pump 19 of the engine 1 .
在本申请的可选实施例中,用于发动机的快速启动系统还可以包括第四加热装置,第四加热装置用于为燃油加热,以进一步地避免燃油结蜡,提高燃油的流动性。In an optional embodiment of the present application, the quick start system for the engine may also include a fourth heating device, which is used to heat the fuel to further avoid waxing of the fuel and improve the fluidity of the fuel.
其中,第四加热装置可以包括第三加热件、第四加热件和第五加热件,第三加热件可以设置在油水分离器16上,通过对油水分离器16加热来实现对经过油水分离器16的燃油加热;第四加热件可以设置在粗过滤器17上,通过对粗过滤器17加热实现对经过粗过滤器17的燃油加热;第五加热件可以设置在精过滤器18上,通过对精过滤器18加热来实现对经过精过滤器18的燃油加热。Wherein, the fourth heating device may include a third heating element, a fourth heating element and a fifth heating element. The third heating element may be disposed on the oil-water separator 16, and by heating the oil-water separator 16, the oil-water separator passes through the oil-water separator. 16 for heating the fuel; the fourth heating element can be arranged on the coarse filter 17, and the fuel passing through the coarse filter 17 is heated by heating the coarse filter 17; the fifth heating element can be arranged on the fine filter 18, and The fine filter 18 is heated to heat the fuel passing through the fine filter 18 .
在本实施例中,第三加热件可以为设置在油水分离器16内部的第三加热棒;第四加热件可以为敷设在粗过滤器17外的第一电热器,第五加热件可以为敷设在精过滤器18外的第二电热器。In this embodiment, the third heating element can be a third heating rod arranged inside the oil-water separator 16; the fourth heating element can be a first electric heater laid outside the coarse filter 17; and the fifth heating element can be A second electric heater installed outside the fine filter 18.
在可选的实施例中,第一转换阀11、第二转换阀、第三转换阀12和第四转换阀13均可以为二位三通电磁阀。第一转换阀11、第二转换阀、第三转换阀12和第四转换阀13与控制装置通信连接。In an optional embodiment, the first switching valve 11 , the second switching valve, the third switching valve 12 and the fourth switching valve 13 may all be two-position three-way solenoid valves. The first switching valve 11, the second switching valve, the third switching valve 12 and the fourth switching valve 13 are communicatively connected with the control device.
其中,第一转换阀11的两个进油口分别与主油箱2和副油箱3的出油口连接,第一转换阀11的出油口用于与发动机1的进油口连接。Among them, the two oil inlets of the first switching valve 11 are connected to the oil outlets of the main oil tank 2 and the auxiliary oil tank 3 respectively, and the oil outlet of the first switching valve 11 is used to connect with the oil inlet of the engine 1 .
第二转换阀的进油口用于与发动机1的出油口连接,第二转换阀的两个出油口分别与主油箱2和副油箱3的回油口连接。The oil inlet of the second changeover valve is used to connect with the oil outlet of the engine 1, and the two oil outlets of the second changeover valve are connected with the oil return ports of the main oil tank 2 and the auxiliary oil tank 3 respectively.
第三转换阀12的两个进油口分别与主油箱2和副油箱3的出油口连接,第三转换阀12的出油口用于与第一加热装置5的燃烧系统的进油口连接。The two oil inlets of the third switching valve 12 are respectively connected with the oil outlets of the main oil tank 2 and the auxiliary oil tank 3 . The oil outlet of the third switching valve 12 is used to connect with the oil inlet of the combustion system of the first heating device 5 .
第四转换阀13的进油口用于与燃烧系统的出油口连接,第四转换阀13的两个出油口分别与主油箱2和副油箱3的回油口连接。The oil inlet of the fourth switching valve 13 is used to connect with the oil outlet of the combustion system, and the two oil outlets of the fourth switching valve 13 are connected with the oil return ports of the main oil tank 2 and the auxiliary oil tank 3 respectively.
在其他实施例中,第一转换阀11、第二转换阀、第三转换阀12和第四转换阀13也可以为手动阀门。In other embodiments, the first switching valve 11 , the second switching valve, the third switching valve 12 and the fourth switching valve 13 may also be manual valves.
在可选的实施例中,用于发动机的快速启动系统还可以包括显示屏,显示屏与控制装置通信连接,控制装置能够将第一加热装置5、第二加热装置、第三加热装置和第四加热装置的实际工作时长和设定时长传递给显示屏,以使显示屏显示,从而便于操作人员观察。并且,显示屏可以设置有用于启动第一加热装置5、第二加热装置和第三加热装置的加热启动按钮、以通过加热启动按钮控制第一加热装置5、第二加热装置和第三加热装置启动。In an optional embodiment, the quick start system for the engine may also include a display screen, the display screen is communicatively connected with the control device, and the control device can connect the first heating device 5, the second heating device, the third heating device and the third heating device. The actual working time and set time of the four heating devices are transmitted to the display screen so that the display screen can be displayed to facilitate the operator's observation. Moreover, the display screen may be provided with a heating start button for starting the first heating device 5, the second heating device and the third heating device, so as to control the first heating device 5, the second heating device and the third heating device through the heating start button. start up.
这里,控制装置可以将第一加热装置5、第二加热装置和第三加热装置的剩余工作时长传递给显示屏,以供显示屏显示。Here, the control device may transmit the remaining working hours of the first heating device 5, the second heating device and the third heating device to the display screen for display on the display screen.
用于发动机的快速启动系统还可以包括报警器,当第一加热装置5、第二加热装置、第三加热装置和第四加热装置加热到设定时长时,控制装置控制报警器报警、以提醒操作人员加热完成需立即启动。这里,报警器与控制装置通信连接。 The quick start system for the engine may also include an alarm. When the first heating device 5, the second heating device, the third heating device and the fourth heating device are heated to a set time period, the control device controls the alarm to alarm to remind. The operator needs to start immediately after heating is completed. Here, the alarm is communicatively connected with the control device.
并且,显示屏上还设置有解除报警按键,操作人员在显示屏上选择解除报警按键后,报警器停止报警。报警器可以为蜂鸣器。In addition, the display screen is also provided with an alarm release button. After the operator selects the alarm release button on the display screen, the alarm stops alarming. The alarm can be a buzzer.
用于发动机的快速启动系统还包括低温电池,低温电池用于为作业机械的用电设备供电,在低温条件下,低温电池比普通电池有更高电池容量,可保证加热后的剩余电量能满足发动机启动需求,提高发动机低温启动的成功率。并且,用于发动机的快速启动系统还可以包括用于监测低温电池电压的电压监测元件,电压监测元件与显示屏通信连接,并能够将监测到的低温电池的电压传输给显示屏,以在显示屏上显示,从而便于操作人员观察。The quick start system for the engine also includes a low-temperature battery. The low-temperature battery is used to power the electrical equipment of the working machine. Under low-temperature conditions, the low-temperature battery has a higher battery capacity than ordinary batteries, which can ensure that the remaining power after heating can meet the requirements. Engine starting requirements and improve the success rate of engine starting at low temperature. In addition, the quick start system for the engine may also include a voltage monitoring component for monitoring the voltage of the low-temperature battery. The voltage monitoring component is communicatively connected to the display screen and can transmit the monitored voltage of the low-temperature battery to the display screen for display. Displayed on the screen for easy observation by the operator.
当低温电池的电压小于25.5V时,第一加热装置5、第二加热装置、第三加热装置不启动。When the voltage of the low-temperature battery is less than 25.5V, the first heating device 5, the second heating device, and the third heating device do not start.
本申请提供的用于发动机的快速启动系统,通过第一加热装置5、第三加热装置和第四加热装置有效地解决了燃油流动性差及滤清结蜡阻塞的缺陷。外置的第一加热系统通过燃烧副油箱3的低牌号燃油加热发动机1的冷却液,并通过冷却液来预热液压油箱4、发动机1的缸体、燃油箱,有效地改善了液压油低温粘度大、发动机1低温阻尼大难启动困难,更加适应极寒地区作业。并且,可以通过第二加热装置对燃油箱的燃油进行预热,以使第一加热装置5吸取预热后的燃油,从而有利于降低第一加热装置5的加热时间和发动机1的启动时间。The quick start system for the engine provided by this application effectively solves the defects of poor fuel fluidity and filter wax blockage through the first heating device 5, the third heating device and the fourth heating device. The external first heating system heats the coolant of the engine 1 by burning low-grade fuel in the auxiliary tank 3, and uses the coolant to preheat the hydraulic oil tank 4, the cylinder block of the engine 1, and the fuel tank, effectively improving the low-temperature viscosity of the hydraulic oil. Large, engine 1 is difficult to start due to low temperature damping, and is more suitable for operations in extremely cold areas. Furthermore, the fuel in the fuel tank can be preheated through the second heating device, so that the first heating device 5 absorbs the preheated fuel, which is beneficial to reducing the heating time of the first heating device 5 and the starting time of the engine 1 .
下面对本申请提供的作业机械进行描述,下文描述的作业机械与上文描述的用于发动机的快速启动系统可相互对应参照。The working machine provided by the present application will be described below. The working machine described below and the quick start system for the engine described above may be mutually referenced.
本申请提供的一种作业机械,包括如上述任一项实施例所述的用于发动机的快速启动系统。This application provides a working machine, including a quick start system for an engine as described in any of the above embodiments.
本申请提供的作业机械所达到的有益效果与上述用于发动机的快速启动系统所达到的有益效果相一致,则这里不再赘述。The beneficial effects achieved by the working machine provided by this application are consistent with the beneficial effects achieved by the above-mentioned quick start system for engines, so they will not be described again here.
需要说明的是,上述作业机械可以为挖掘机、泵车,或其他工程机械。It should be noted that the above-mentioned operating machinery may be an excavator, a pump truck, or other engineering machinery.
下面对本申请提供的控制方法进行描述,下文描述的控制方法与上文描述的用于发动机的快速启动系统可相互对应参照。The control method provided by the present application is described below. The control method described below and the quick start system for the engine described above can be mutually referenced.
本申请提供的一种控制方法,如图3所示,基于上述任一项实施例所述的用于发动机的快速启动系统的控制方法,包括:A control method provided by this application, as shown in Figure 3, based on the control method for a quick start system of an engine described in any of the above embodiments, includes:
获取发动机1的实际温度;Get the actual temperature of engine 1;
对发动机1的实际温度与第一预设温度进行比较;Compare the actual temperature of the engine 1 with the first preset temperature;
当发动机1的实际温度小于第一预设温度时,控制第一加热装置5启动对冷却液循环系统中的冷却液加热、以加热发动机1和燃油箱;When the actual temperature of the engine 1 is less than the first preset temperature, the first heating device 5 is controlled to start heating the coolant in the coolant circulation system to heat the engine 1 and the fuel tank;
当发动机1的实际温度大于或等于第一预设温度时,控制第一加热装置5关闭。When the actual temperature of the engine 1 is greater than or equal to the first preset temperature, the first heating device 5 is controlled to turn off.
通过第一温度检测元件24的检测信号控制第一加热装置5来对冷却液循环系统中的冷却液加热,实现对发动机1和燃油箱的加热,从而使发动机1可以在低温环境下顺利启动。The first heating device 5 is controlled by the detection signal of the first temperature detection element 24 to heat the coolant in the coolant circulation system to heat the engine 1 and the fuel tank, so that the engine 1 can start smoothly in a low-temperature environment.
在可选的实施例中,控制方法还可以包括:In optional embodiments, the control method may also include:
获取液压油箱4的实际温度;Get the actual temperature of hydraulic oil tank 4;
对液压油箱4的实际温度与第二预设温度进行比较;Compare the actual temperature of the hydraulic oil tank 4 with the second preset temperature;
当液压油箱4的实际温度小于或等于第二预设温度时,控制第三阀门打开、以使加热器与冷却液循环系统连通;When the actual temperature of the hydraulic oil tank 4 is less than or equal to the second preset temperature, the third valve is controlled to open to connect the heater with the coolant circulation system;
当液压油箱4的实际温度大于第二预设温度时,控制第三阀门10关闭。When the actual temperature of the hydraulic oil tank 4 is greater than the second preset temperature, the third valve 10 is controlled to close.
在可选的实施例中,控制方法还可以包括:In optional embodiments, the control method may also include:
当发动机的实际温度达到第一预设温度时,控制第一转换阀11,使发动机1的进油口与副油箱3的出油口连接;控制第二转换阀,使发动机1的出油口与副油箱3的回油口连接; When the actual temperature of the engine reaches the first preset temperature, the first switching valve 11 is controlled to connect the oil inlet of the engine 1 to the oil outlet of the auxiliary oil tank 3; the second switching valve is controlled to connect the oil outlet of the engine 1 to the oil outlet. The oil return port connection of auxiliary oil tank 3;
当发动机1启动时,控制第一转换阀11,使发动机1的进油口与主油箱2的出油口连接;控制第二转换阀,使发动机1的出油口与主油箱2的回油口连接。When the engine 1 starts, the first switching valve 11 is controlled to connect the oil inlet of the engine 1 to the oil outlet of the main oil tank 2; the second switching valve is controlled to connect the oil outlet of the engine 1 to the oil return of the main tank 2. port connection.
这样,在发动机1的温度达到第一预设温度时,使发动机吸取副油箱3的燃油,副油箱3内的低牌号燃油流动性能好,便于进入发动机1内,可以为发动机1点火做准备;发动机1启动后,使发动机1利用主油箱2内的高牌号燃油工作,有利于降低成本。In this way, when the temperature of the engine 1 reaches the first preset temperature, the engine is allowed to absorb the fuel from the auxiliary fuel tank 3. The low-grade fuel in the auxiliary fuel tank 3 has good flow performance and is easy to enter the engine 1 to prepare for the ignition of the engine 1; the engine 1 After starting, the engine 1 is allowed to work using the high-grade fuel in the main fuel tank 2, which is beneficial to reducing costs.
在本申请的可选实施例中,控制方法还可以包括:In an optional embodiment of the present application, the control method may also include:
当发动机1的实际温度小于第一预设温度时,控制第二加热装置启动、以对主油箱2中的燃油加热。When the actual temperature of the engine 1 is lower than the first preset temperature, the second heating device is controlled to start to heat the fuel in the main fuel tank 2 .
这样,可以提高燃油的流动性,使燃油便于进入第一加热装置5和发动机1内,可以有效降低对发动机1加热的时间,提高加热效率,便于发动机1实现快速启动。In this way, the fluidity of the fuel can be improved, making it easier for the fuel to enter the first heating device 5 and the engine 1 , effectively reducing the heating time of the engine 1 , improving the heating efficiency, and facilitating the quick start of the engine 1 .
在本申请的可选实施例中,如图4所示,控制方法还可以包括:In an optional embodiment of the present application, as shown in Figure 4, the control method may also include:
获取燃油加注完成后的主油箱2内的燃油液位的变化值;Obtain the change value of the fuel level in the main fuel tank 2 after the fuel filling is completed;
将燃油液位的变化值与预设比值进行比较;Compare the change in fuel level with a preset ratio;
当燃油液位的变化值大于或等于预设比值时,控制循环泵14启动、并持续工作预设过滤时长,以使第一过滤器15对燃油循环过滤。When the change value of the fuel level is greater than or equal to the preset ratio, the circulation pump 14 is controlled to start and continue to operate for a preset filtering time, so that the first filter 15 circulates and filters the fuel.
需要说明的是,燃油液位的变化值=(燃油总液位-初始液位)/燃油总液位。并且,此处的初始液位为向主油箱2加注燃油之前的主油箱2内的液位。此处的预设比值可以为10%。这里,在向主油箱2内加注燃油之前或作业机械启机之前,可以先通过显示屏设定预设比值。It should be noted that the change value of the fuel level = (total fuel level - initial level) / total fuel level. Moreover, the initial liquid level here is the liquid level in the main fuel tank 2 before filling the main fuel tank 2 with fuel. The preset ratio here can be 10%. Here, before filling the main fuel tank 2 with fuel or before starting the working machine, the preset ratio can be set through the display screen.
在本申请的可选实施例中,控制方法还可以包括:In an optional embodiment of the present application, the control method may also include:
获取循环泵14断电之前的工作时长;Obtain the working hours before the circulation pump 14 is powered off;
将循环泵14断电之前的工作时长与预设过滤时长进行比较;Compare the working time before the circulation pump 14 is powered off with the preset filtration time;
当循环泵14断电之前的工作时长小于预设过滤时长时,控制循环泵14继续工作直至达到预设过滤时长。When the working time before the circulation pump 14 is powered off is less than the preset filtration time, the circulation pump 14 is controlled to continue working until the preset filtration time is reached.
在本申请的可选实施例中,控制方法还可以包括:In an optional embodiment of the present application, the control method may also include:
获取第一加热装置5和第三加热装置的工作时长;Obtain the working hours of the first heating device 5 and the third heating device;
当第一加热装置5和第三加热装置的工作时长达到第一预设时长时,控制第四加热装置启动;When the working duration of the first heating device 5 and the third heating device reaches the first preset duration, the fourth heating device is controlled to start;
当第一加热装置5和第三加热装置的工作时长达到第二预设时长时,控制第一加热装置5、第三加热装置和第四加热装置关闭。When the working duration of the first heating device 5 and the third heating device reaches the second preset duration, the first heating device 5 , the third heating device and the fourth heating device are controlled to turn off.
在启动发动机1前,可以对第一加热装置5和第三加热装置设定加热时长,具体地,可以将第一加热装置5和第三加热装置的工作时长设定为第二预设时长。第一加热装置5和第三加热装置启动、对冷却液和流入第一加热装置5内的燃油加热,并且控制装置可以实时获取第一加热装置5和第三加热装置的实际工作时长,当第一加热装置5和第三加热装置的实际工作时长达到第一预设时长时,控制装置控制第四加热装置启动、对发动机1进油口和燃油箱之间的管路进行加热,此时,第一加热装置5、第三加热装置和第四加热装置同时加热;直至第一加热装置5和第三加热装置的工作时长达到第二预设时长时,控制装置控制第一加热装置5、第三加热装置和第四加热装置关闭,停止加热。同时,控制装置控制报警器报警、以提醒操作人员加热完成。Before starting the engine 1, the heating duration can be set for the first heating device 5 and the third heating device. Specifically, the working duration of the first heating device 5 and the third heating device can be set to the second preset duration. The first heating device 5 and the third heating device are started to heat the coolant and the fuel flowing into the first heating device 5, and the control device can obtain the actual working hours of the first heating device 5 and the third heating device in real time. When the actual working time of the first heating device 5 and the third heating device reaches the first preset time, the control device controls the fourth heating device to start and heat the pipeline between the oil inlet of the engine 1 and the fuel tank. At this time, The first heating device 5, the third heating device and the fourth heating device heat at the same time; until the working time of the first heating device 5 and the third heating device reaches the second preset time, the control device controls the first heating device 5, the third heating device. The third heating device and the fourth heating device are turned off and heating is stopped. At the same time, the control device controls the alarm to alert the operator that heating is completed.
这里,第二预设时长可以比第一预设时长多五分钟。Here, the second preset duration may be five minutes longer than the first preset duration.
在可选的实施例中,在获取第一加热装置5和第三加热装置的工作时长的同时,获取第二加热装置的工作时长。In an optional embodiment, while obtaining the operating time of the first heating device 5 and the third heating device, the operating time of the second heating device is obtained.
其中,第一加热装置5、第二加热装置和第三加热装置的工作时长相同。Among them, the first heating device 5, the second heating device and the third heating device have the same working time.
在可选的实施例中,控制方法还可以包括:In optional embodiments, the control method may also include:
当第一温度检测元件24检测到发动机1的温度高于零下15℃时,即第一温度检测元件24检测到环境温度高于零下15℃时,控制发动机1启动。这里,第一预设温度可以 为零下15℃。When the first temperature detection element 24 detects that the temperature of the engine 1 is higher than minus 15°C, that is, when the first temperature detection element 24 detects that the ambient temperature is higher than minus 15°C, the engine 1 is controlled to start. Here, the first preset temperature can be It's minus 15℃.
在可选的实施例中,控制装置可以预设有四种温度范围,即第一温度范围、第二温度范围、第三温度范围和第三温度范围。In an optional embodiment, the control device may be preset with four temperature ranges, namely a first temperature range, a second temperature range, a third temperature range and a third temperature range.
这里,第一温度范围可以为零下15℃-零下19℃;Here, the first temperature range may be minus 15°C to minus 19°C;
第二温度范围可以为零下20℃-零下27℃;The second temperature range may be minus 20°C to minus 27°C;
第三温度范围可以为零下28℃-零下35℃;The third temperature range may be minus 28°C to minus 35°C;
第四温度范围可以为零下35℃以下。The fourth temperature range may be below minus 35°C.
当第一温度检测元件24检测到发动机1的温度处于第一温度范围内时,控制第一加热装置5、第二加热装置和第三加热装置工作10分钟,当第一加热装置5、第二加热装置和第三加热装置工作5分钟时,控制第四加热装置工作5分钟。When the first temperature detection element 24 detects that the temperature of the engine 1 is within the first temperature range, the first heating device 5, the second heating device and the third heating device are controlled to work for 10 minutes. When the heating device and the third heating device work for 5 minutes, the fourth heating device is controlled to work for 5 minutes.
当第一温度检测元件24检测到发动机1的温度处于第二温度范围时,控制第一加热装置5、第二加热装置和第三加热装置工作15分钟,当第一加热装置5、第二加热装置和第三加热装置工作10分钟时,控制第四加热装置工作5分钟。When the first temperature detection element 24 detects that the temperature of the engine 1 is in the second temperature range, the first heating device 5, the second heating device and the third heating device are controlled to work for 15 minutes. When the device and the third heating device work for 10 minutes, control the fourth heating device to work for 5 minutes.
当第一温度检测元件24检测到发动机1的温度处于第三温度范围时,控制第一加热装置5、第二加热装置和第三加热装置工作20分钟,当第一加热装置5、第二加热装置和第三加热装置工作15分钟时,控制第四加热装置工作5分钟。When the first temperature detection element 24 detects that the temperature of the engine 1 is in the third temperature range, the first heating device 5, the second heating device and the third heating device are controlled to work for 20 minutes. When the device and the third heating device work for 15 minutes, control the fourth heating device to work for 5 minutes.
当第一温度检测元件24检测到发动机1的温度处于第四温度范围时,控制第一加热装置5、第二加热装置和第三加热装置工作25分钟,当第一加热装置5、第二加热装置和第三加热装置工作20分钟,控制第四加热装置工作5分钟。When the first temperature detection element 24 detects that the temperature of the engine 1 is in the fourth temperature range, the first heating device 5, the second heating device and the third heating device are controlled to work for 25 minutes. The device and the third heating device work for 20 minutes, and the fourth heating device is controlled to work for 5 minutes.
如此,可以根据环境温度分时段地对燃油加热。In this way, the fuel can be heated in time intervals according to the ambient temperature.
在可选的实施例中,在作业机械上电后,可以由操作人员根据第一温度检测元件24检测到的温度选择是否启动第一加热装置5、第二加热装置、第三加热装置。In an optional embodiment, after the working machine is powered on, the operator can choose whether to activate the first heating device 5 , the second heating device, and the third heating device according to the temperature detected by the first temperature detection element 24 .
如图5所示,使用主油箱2和副油箱3的情况下加热系统(加热系统包括第一加热装置5、第三加热装置和第四加热装置)的控制方法;如图6所示,只使用主油箱2的情况下加热系统(加热系统包括第一加热装置5、第二加热装置、第三加热装置和第四加热装置)的控制方法。As shown in Figure 5, the control method of the heating system (the heating system includes a first heating device 5, a third heating device and a fourth heating device) when using the main fuel tank 2 and the auxiliary fuel tank 3; as shown in Figure 6, only using Control method of a heating system (the heating system includes a first heating device 5, a second heating device, a third heating device and a fourth heating device) in the case of the main oil tank 2.
并且,显示屏上可以显示,气温低于零下15℃时,即第一温度检测元件检测到发动机的温度低于零下15℃时,启动第一加热装置5、第二加热装置和第三加热装置。当第一加热装置5、第二加热装置和第三加热装置启动后,显示屏上显示设定的工作时长和剩余工作时长;当第一加热装置5、第二加热装置和第三加热装置的剩余工作时长达到5分钟时,启动第四加热装置。Moreover, the display screen can display that when the temperature is lower than minus 15°C, that is, when the first temperature detection element detects that the temperature of the engine is lower than minus 15°C, the first heating device 5, the second heating device and the third heating device are started. . When the first heating device 5, the second heating device and the third heating device are started, the set working time and the remaining working time are displayed on the display screen; when the first heating device 5, the second heating device and the third heating device When the remaining working time reaches 5 minutes, start the fourth heating device.
加热结束后,报警器报警,显示屏上解除报警后,操作人员启动发动机1。After heating is completed, the alarm sounds. After the alarm is cleared on the display screen, the operator starts the engine 1.
操作人员在启动作业机械前,作业机械通电,通过第一温度检测元件24检测环境温度,显示屏通过CAN通讯将加热命令发送给控制装置,控制装置根据第一温度检测元件24检测到的温度自动选择加热时间,使第一加热装置5、第二加热装置、第三加热装置和第四加热装置按照设定时长工作。Before the operator starts the working machine, the working machine is powered on and the ambient temperature is detected through the first temperature detection element 24. The display screen sends the heating command to the control device through CAN communication. The control device automatically detects the temperature according to the temperature detected by the first temperature detection element 24. The heating time is selected so that the first heating device 5, the second heating device, the third heating device and the fourth heating device work according to the set duration.
以上所描述的装置实施例仅仅是示意性的,其中所述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部模块来实现本实施例方案的目的。本领域普通技术人员在不付出创造性的劳动的情况下,即可以理解并实施。The device embodiments described above are only illustrative. The units described as separate components may or may not be physically separated. The components shown as units may or may not be physical units, that is, they may be located in One location, or it can be distributed across multiple network units. Some or all of the modules can be selected according to actual needs to achieve the purpose of the solution of this embodiment. Persons of ordinary skill in the art can understand and implement the method without any creative effort.
最后应说明的是:以上实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的精神和范围。 Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present application, but not to limit it; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent substitutions are made to some of the technical features; however, these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions in the embodiments of the present application.

Claims (20)

  1. 一种用于发动机的快速启动系统,包括:A quick start system for engines consisting of:
    燃油箱;Fuel tank;
    发动机,所述发动机的进油口与所述燃油箱的出油口连接,所述发动机的出油口与所述燃油箱的回油口连接;Engine, the oil inlet of the engine is connected to the oil outlet of the fuel tank, and the oil outlet of the engine is connected to the oil return port of the fuel tank;
    第一温度检测元件,用于检测所述发动机的温度;A first temperature detection element used to detect the temperature of the engine;
    冷却液循环系统,与所述发动机的缸体水套和所述燃油箱的水套连接;A coolant circulation system connected to the cylinder water jacket of the engine and the water jacket of the fuel tank;
    第一加热装置,用于对所述冷却液循环系统中的冷却液进行加热;a first heating device for heating the coolant in the coolant circulation system;
    控制装置,与所述第一加热装置和所述第一温度检测元件均通信连接,所述控制装置根据所述第一温度检测元件的检测信号控制所述第一加热装置的启闭。A control device is communicatively connected to both the first heating device and the first temperature detection element, and the control device controls the opening and closing of the first heating device according to the detection signal of the first temperature detection element.
  2. 根据权利要求1所述的用于发动机的快速启动系统,其中,还包括:The quick start system for an engine according to claim 1, further comprising:
    液压油箱;Hydraulic tank;
    加热器,用于为所述液压油箱加热,所述加热器与所述冷却液循环系统通过连接管路连接。A heater is used to heat the hydraulic oil tank, and the heater is connected to the coolant circulation system through a connecting pipeline.
  3. 根据权利要求2所述的用于发动机的快速启动系统,其中,还包括:The quick start system for an engine according to claim 2, further comprising:
    第二温度检测元件,用于检测所述液压油箱的温度;a second temperature detection element used to detect the temperature of the hydraulic oil tank;
    第三阀门,控制所述连接管路的通断;The third valve controls the opening and closing of the connecting pipeline;
    其中,所述第二温度检测元件和所述第三阀门与所述控制装置通信连接,所述控制装置根据所述第二温度检测元件的检测信号控制所述第三阀门的启闭。Wherein, the second temperature detection element and the third valve are communicatively connected with the control device, and the control device controls the opening and closing of the third valve according to the detection signal of the second temperature detection element.
  4. 根据权利要求1至3任一项所述的用于发动机的快速启动系统,其中,所述第一加热装置包括:The quick starting system for an engine according to any one of claims 1 to 3, wherein the first heating device includes:
    热交换器,所述热交换器与所述冷却液循环系统连接;A heat exchanger, the heat exchanger is connected to the coolant circulation system;
    燃烧系统,用于为所述热交换器加热,所述燃烧系统的进油口与所述燃油箱的出油口连接,所述燃烧系统的出油口与所述燃油箱的回油口连接;A combustion system is used to heat the heat exchanger. The oil inlet of the combustion system is connected to the oil outlet of the fuel tank. The oil outlet of the combustion system is connected to the oil return port of the fuel tank. ;
    其中,所述控制装置根据所述第一温度检测元件的检测信号控制所述燃烧系统的启闭。Wherein, the control device controls the opening and closing of the combustion system according to the detection signal of the first temperature detection element.
  5. 根据权利要求4所述的用于发动机的快速启动系统,其中,所述燃油箱包括:The quick starting system for an engine according to claim 4, wherein the fuel tank includes:
    主油箱,用于存储第一牌号燃油;The main fuel tank is used to store the first grade of fuel;
    副油箱,用于存储第二牌号燃油;Auxiliary fuel tank, used to store second grade fuel;
    且,所述用于发动机的快速启动系统还包括:Moreover, the quick start system for the engine also includes:
    第一转换阀,用于控制所述发动机的进油口与所述主油箱的出油口或所述副油箱的出油口切换导通;a first switching valve, used to control the switching conduction between the oil inlet of the engine and the oil outlet of the main oil tank or the oil outlet of the auxiliary oil tank;
    第二转换阀,用于控制所述发动机的出油口与所述主油箱的回油口或所述副油箱的回油口切换导通。The second switching valve is used to control the oil outlet of the engine to switch to the oil return port of the main oil tank or the oil return port of the auxiliary oil tank.
  6. 根据权利要求5所述的用于发动机的快速启动系统,其中,所述用于发动机的快速启动系统还包括:The quick start system for an engine according to claim 5, wherein the quick start system for an engine further includes:
    第三转换阀,用于控制所述燃烧系统的进油口与所述主油箱的出油口或所述副油箱的出油口切换导通;a third switching valve, used to control the switching conduction between the oil inlet of the combustion system and the oil outlet of the main oil tank or the oil outlet of the auxiliary oil tank;
    第四转换阀,用于控制所述燃烧系统的出油口与所述主油箱的回油口或所述副油箱的回油口切换导通。The fourth switching valve is used to control the switching and conduction between the oil outlet of the combustion system and the oil return port of the main oil tank or the oil return port of the auxiliary oil tank.
  7. 根据权利要求4至6任一项所述的用于发动机的快速启动系统,其中,所述燃油箱包括主油箱,所述燃烧系统的进油口与所述主油箱的出油口连接,所述燃烧系统的出油口与所述主油箱的回油口连接;所述发动机的进油口与所述主油箱的出油口连接,所述发动机的出油口与所述燃油箱的回油口连接。The quick start system for an engine according to any one of claims 4 to 6, wherein the fuel tank includes a main fuel tank, and the oil inlet of the combustion system is connected to the oil outlet of the main fuel tank, so The oil outlet of the combustion system is connected to the oil return port of the main fuel tank; the oil inlet of the engine is connected to the oil outlet of the main fuel tank, and the oil outlet of the engine is connected to the return port of the fuel tank. Oil port connection.
  8. 根据权利要求5或7所述的用于发动机的快速启动系统,其中,还包括第二加热装置,所述第二加热装置设置于所述主油箱内。 The quick starting system for an engine according to claim 5 or 7, further comprising a second heating device, the second heating device being disposed in the main fuel tank.
  9. 根据权利要求4至8任一项所述的用于发动机的快速启动系统,其中,还包括:The quick start system for an engine according to any one of claims 4 to 8, further comprising:
    第三加热装置,设置在所述燃烧系统的进油口与所述燃油箱的出油口之间。A third heating device is provided between the oil inlet of the combustion system and the oil outlet of the fuel tank.
  10. 根据权利要求9所述的用于发动机的快速启动系统,其中,所述第三加热装置包括:The quick starting system for an engine according to claim 9, wherein the third heating device includes:
    第一加热件,设置在所述燃烧系统的进油口与所述燃油箱的出油口之间的第一燃油管路上;A first heating element is provided on the first fuel pipeline between the fuel inlet of the combustion system and the fuel outlet of the fuel tank;
    第二加热件,设置在所述第一加热装置的燃油过滤器上。The second heating element is arranged on the fuel filter of the first heating device.
  11. 根据权利要求1至10任一项所述的用于发动机的快速启动系统,其中,还包括:The quick start system for an engine according to any one of claims 1 to 10, further comprising:
    燃油循环回路,所述燃油循环回路的进口与所述燃油箱的出油口连接,所述燃油循环回路的出口与所述燃油箱的回油口连接;A fuel circulation loop, the inlet of the fuel circulation loop is connected to the oil outlet of the fuel tank, and the outlet of the fuel circulation loop is connected to the oil return port of the fuel tank;
    第一过滤器,设置在所述燃油循环油路上;The first filter is arranged on the fuel circulation oil path;
    循环泵,设置在所述燃油循环油路上,所述循环泵用于驱动燃油沿所述燃油循环回路流动。A circulation pump is provided on the fuel circulation oil path, and is used to drive fuel to flow along the fuel circulation circuit.
  12. 根据权利要求9至11任一项所述的用于发动机的快速启动系统,其中,还包括:The quick start system for an engine according to any one of claims 9 to 11, further comprising:
    油水分离器,所述油水分离器的进油口与所述燃油箱的出油口连接;An oil-water separator, the oil inlet of the oil-water separator is connected to the oil outlet of the fuel tank;
    粗过滤器,所述粗过滤器的进口与所述油水分离器的出油口连接;A coarse filter, the inlet of the coarse filter is connected to the oil outlet of the oil-water separator;
    精过滤器,所述精过滤器的进口与所述粗过滤器的出口连接,所述精过滤器的出口与所述发动机的进油口连接。A fine filter, the inlet of the fine filter is connected to the outlet of the rough filter, and the outlet of the fine filter is connected to the oil inlet of the engine.
  13. 根据权利要求12所述的用于发动机的快速启动系统,其中,还包括第四加热装置,所述第四加热装置包括:The quick starting system for an engine according to claim 12, further comprising a fourth heating device, the fourth heating device comprising:
    第三加热件,设置在所述油水分离器内;A third heating element is provided in the oil-water separator;
    第四加热件,设置在所述粗过滤器上;A fourth heating element is provided on the coarse filter;
    第五加热件,设置在所述精过滤器上。The fifth heating element is arranged on the fine filter.
  14. 根据权利要求4至13任一项所述的用于发动机的快速启动系统,其中,所述冷却液循环系统包括:The quick starting system for an engine according to any one of claims 4 to 13, wherein the coolant circulation system includes:
    集水分配器,包括冷水区和热水区,所述冷水区的出口与所述热交换器的进口连接,所述热水区的进口与所述热交换器的出口连接;A water collecting distributor includes a cold water area and a hot water area, the outlet of the cold water area is connected to the inlet of the heat exchanger, and the inlet of the hot water area is connected to the outlet of the heat exchanger;
    第一管路,用于连接所述冷水区的进口和所述发动机的出水口,所述第一管路上设置有用于控制所述第一管路通断的第一阀门;A first pipeline for connecting the inlet of the cold water area and the water outlet of the engine, and a first valve for controlling the opening and closing of the first pipeline is provided on the first pipeline;
    第二管路,用于连接所述热水区的出口和所述发动机的进水口;a second pipeline for connecting the outlet of the hot water zone and the water inlet of the engine;
    第三管路,用于连接所述冷水区的进口和所述燃油箱的出水口;A third pipeline used to connect the inlet of the cold water area and the water outlet of the fuel tank;
    第四管路,用于连接热水区的出口与所述燃油箱的进水口,所述第四管路上设置有用于控制所述第四管路通断的第二阀门。A fourth pipeline is used to connect the outlet of the hot water zone and the water inlet of the fuel tank. The fourth pipeline is provided with a second valve for controlling the opening and closing of the fourth pipeline.
  15. 一种作业机械,包括如权利要求1至14任一项所述的用于发动机的快速启动系统。A working machine includes the quick start system for an engine according to any one of claims 1 to 14.
  16. 一种用于发动机的快速启动系统的控制方法,包括:A control method for a quick start system of an engine, including:
    获取发动机的实际温度;Get the actual temperature of the engine;
    将所述发动机的实际温度与第一预设温度进行比较;Compare the actual temperature of the engine with the first preset temperature;
    当所述发动机的实际温度小于所述第一预设温度时,控制第一加热装置启动对冷却液循环系统中的冷却液加热;When the actual temperature of the engine is less than the first preset temperature, control the first heating device to start heating the coolant in the coolant circulation system;
    当所述发动机的实际温度大于或等于所述第一预设温度时,控制所述第一加热装置关闭。When the actual temperature of the engine is greater than or equal to the first preset temperature, the first heating device is controlled to turn off.
  17. 根据权利要求16所述的用于发动机的快速启动系统的控制方法,其中,还包括:The control method for a quick start system of an engine according to claim 16, further comprising:
    获取液压油箱的实际温度;Get the actual temperature of the hydraulic tank;
    将所述液压油箱的实际温度与第二预设温度进行比较;Compare the actual temperature of the hydraulic oil tank with the second preset temperature;
    当所述液压油箱的实际温度小于或等于所述第二预设温度时,控制第三阀门打开;When the actual temperature of the hydraulic oil tank is less than or equal to the second preset temperature, control the third valve to open;
    当所述液压油箱的实际温度大于所述第二预设温度时,控制所述第三阀门关闭。 When the actual temperature of the hydraulic oil tank is greater than the second preset temperature, the third valve is controlled to close.
  18. 根据权利要求16或17所述的用于发动机的快速启动系统的控制方法,还包括:The control method for a quick start system of an engine according to claim 16 or 17, further comprising:
    当所述发动机的实际温度小于所述第一预设温度时,控制第二加热装置启动。When the actual temperature of the engine is less than the first preset temperature, the second heating device is controlled to start.
  19. 根据权利要求16至18任一项所述的用于发动机的快速启动系统的控制方法,还包括:The control method for a quick start system of an engine according to any one of claims 16 to 18, further comprising:
    获取燃油加注完成后的主油箱内的燃油液位的变化值;Obtain the change value of the fuel level in the main fuel tank after the fuel filling is completed;
    将所述燃油液位的变化值与预设比值进行比较;Compare the change value of the fuel level with a preset ratio;
    当所述燃油液位的变化值大于或等于所述预设比值时,控制循环泵启动、并持续工作预设过滤时长、以使第一过滤器对燃油循环过滤。When the change value of the fuel level is greater than or equal to the preset ratio, the circulation pump is controlled to start and continue to operate for a preset filtering time, so that the first filter circulates and filters the fuel.
  20. 根据权利要求16至19任一项所述的用于发动机的快速启动系统的控制方法,还包括:The control method for a quick start system of an engine according to any one of claims 16 to 19, further comprising:
    获取所述第一加热装置和第三加热装置的工作时长;Obtain the working hours of the first heating device and the third heating device;
    当所述第一加热装置和所述第三加热装置的工作时长达到第一预设时长时,控制第四加热装置启动;When the working duration of the first heating device and the third heating device reaches the first preset duration, control the fourth heating device to start;
    当所述第一加热装置和所述第三加热装置的工作时长达到第二预设时长时,控制所述第一加热装置、所述第三加热装置和所述第四加热装置关闭。 When the working time of the first heating device and the third heating device reaches the second preset time length, the first heating device, the third heating device and the fourth heating device are controlled to be turned off.
PCT/CN2023/073953 2022-06-30 2023-01-31 Quick startup system for engine, operation machine, and control method WO2024001186A1 (en)

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CN115163374A (en) * 2022-06-30 2022-10-11 三一重机有限公司 Quick starting system for engine, working machine and control method

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