WO2024000255A1 - 箱体、电池及用电装置 - Google Patents
箱体、电池及用电装置 Download PDFInfo
- Publication number
- WO2024000255A1 WO2024000255A1 PCT/CN2022/102306 CN2022102306W WO2024000255A1 WO 2024000255 A1 WO2024000255 A1 WO 2024000255A1 CN 2022102306 W CN2022102306 W CN 2022102306W WO 2024000255 A1 WO2024000255 A1 WO 2024000255A1
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- WIPO (PCT)
- Prior art keywords
- box
- battery
- area
- main body
- mounting
- Prior art date
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Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/244—Secondary casings; Racks; Suspension devices; Carrying devices; Holders characterised by their mounting method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D25/00—Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
- B62D25/20—Floors or bottom sub-units
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
- H01M50/207—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
- H01M50/209—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for prismatic or rectangular cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/249—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for aircraft or vehicles, e.g. cars or trains
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/271—Lids or covers for the racks or secondary casings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2220/00—Batteries for particular applications
- H01M2220/20—Batteries in motive systems, e.g. vehicle, ship, plane
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- This application relates to the field of battery technology, in particular to boxes, batteries and electrical devices.
- a vehicle usually includes a body and a battery mounted on the body.
- the battery usually includes a box and a battery cell installed in the box. When the box is loaded on the body, it is easy to cause poor sealing effect and connection stiffness between the two.
- this application provides a battery and electrical device, aiming to improve the sealing effect and connection stiffness between the box and the vehicle.
- the application provides a box body, which has an accommodation cavity for accommodating battery cells and a top surface facing away from the accommodation cavity; the top surface of the box body is formed with a first area, a second area and The sealing area is located between the two.
- the sealing area surrounds the first area.
- the sealing area is used to install the seal.
- the second area is configured with a mounting part, and the battery is installed on the external device through the mounting part so that the seal is connected to the external device. contact; among.
- the shortest distance between the geometric center of the orthographic projection of the mounting portion in the second area and the outer edge of the sealing area is 30mm-200mm.
- the solution of this application can avoid the mounting stress point of the mounting part being too far away from the seal.
- it ensures the sealing effect of the seal on the interior of the vehicle body, and on the other hand, it reduces the number of times each mounting part is mounted on the vehicle.
- the mounting torque on the body effectively shortens the mounting arm and ensures the connection stiffness between the battery and the body.
- the shortest distance between the geometric center of the orthographic projection of the mounting portion in the second area and the outer edge of the sealing area is 50mm-100mm, which can avoid the mounting stress point of the mounting portion being far away from the seal. Too far, thereby ensuring the sealing and isolating effect of the sealing member on the first area and the second area, and at the same time ensuring the connection strength between the battery and the external device.
- the sealing area is coplanar with the second area.
- the mounting stress point of each mounting part and the sealing area are located on the same plane and at the same height. Through the mounting stress point and the seal, only It can bear force in the vertical direction, thereby reducing the force on the lateral structure of the box and body, and improving the rigidity of the vehicle.
- the first area, the second area and the sealing area are coplanar.
- the plane where the first area, the second area and the sealing area are coplanar contacts the external device, and the top surface of the box contacts the external device.
- the larger area helps to improve the reliability of the connection between the box and external devices.
- the top structure of the box is flatter and more beautiful. And further reduce the lateral structural stress of the box.
- the mounting portion includes at least one mounting hole provided on the top of the box, and the mounting hole penetrates the second area.
- the connecting member can be connected to the top of the box from a relatively peripheral second area of the top of the box to improve the connection strength between the box and the external device.
- the box further includes a sealing member installed in the sealing area. At this time, the battery box is sealedly connected to the external device through the sealing member, and the first area and the second area are sealed and isolated, thereby achieving reliable sealing and low cost.
- the box includes a main body, the main body is enclosed to form a receiving cavity, the top surface of the main body defines at least a part of the top surface of the box, and the first area and the sealing area are located on the top surface of the main body.
- the top surface of the main body is divided into a first area and a sealing area surrounding the first area.
- the first area can form a sealed interior of the vehicle body to achieve a sealed connection between the vehicle body and the main body.
- the box body includes lateral beams
- the main body has circumferential side walls arranged around its top outer edge
- the lateral beams are provided on the circumferential side walls
- the top surface of the main body is connected with the top surface of the lateral beams.
- the surfaces jointly define the top surface of the box.
- Lateral beams are provided on the lateral peripheral walls of the main body. The lateral structural strength of the main body can be strengthened through the lateral beams, thereby improving the lateral extrusion resistance of the box and the vehicle.
- the mounting portion is located in the second area bounded by the top surface of the lateral beam.
- the mounting part is arranged on the lateral beam. Since the lateral beam does not need to define the accommodation cavity, there is no need to consider the impact of the mounting part on the sealing of the accommodation cavity when arranging the mounting part.
- the arrangement of the mounting part is more flexible.
- the lateral beams are located at the lateral edges of the box. In this case, the mounting portion is provided on the lateral beams, which makes the operating space larger and more convenient when the box is installed on an external device.
- a reserve distance between the outer edge of the sealing area close to the second area and the axial side wall of the main body can reserve enough deformation space for the deformation of the seal and prevent the seal from overflowing over the top surface of the main body and into the box. other areas on top and interfere with structures on other areas.
- the lateral beam includes at least two sub-beams, the sub-beams are arranged at intervals along the circumferential side wall, and the top surface of each sub-beam defines a part of the top surface forming the lateral beam; the sub-beams are provided with a mounting department.
- the arrangement of the sub-beams improves the lateral extrusion capacity of the vehicle and improves the safety performance of the vehicle, and mounting parts can be provided on the symmetrically arranged sub-beams to ensure the uniformity of stress on the mounting parts.
- the main body includes a carrier and a frame.
- the frame encloses a cavity with at least its top end extending through it.
- the carrier covers the top of the cavity.
- the carrier and the frame enclose at least part of the accommodation cavity.
- Sides The directional beam is provided on the circumferential side wall defined by the frame.
- an installation foundation is formed to load battery cells and lateral beams.
- this application also provides a battery, including the above-mentioned box and a battery cell, and the battery cell is accommodated in the box.
- the box includes a main body, which is enclosed to form a receiving cavity.
- the main body includes a bearing member located at the top of the box body and used to define the containing cavity, and the battery cells are arranged on the bearing member.
- the battery cells are arranged below the load-bearing member and share the force on the top of the battery box with the load-bearing member, thereby improving the rigidity of the top of the battery box.
- the battery cells are suspended on the carrier, the battery cells are suspended below the carrier, and the bottom cover is located at the bottom of the box.
- the bottom cover can be removed to expose it.
- the battery cells do not need to be removed from the carrier, making battery maintenance more convenient.
- the battery cells can be disassembled and installed on the carrier from below.
- the carrier is stressed as at least part of the vehicle chassis, the battery cells only need to be disassembled and installed from below the carrier.
- the carrying parts need to be removed to facilitate battery maintenance.
- the battery cells are bonded to the carrier, and the bonding between the battery cells and the carrier not only facilitates connection, but also simplifies the structure of the battery.
- the outer surface of the battery cell facing the carrier is the first outer surface
- the battery cell includes electrode terminals, and the electrode terminals are arranged on the outer surface of the battery cell except the first outer surface.
- the electrode terminals are located on the outer surface of the battery cell except the first outer surface, and various components connected to each electrode terminal (such as sampling wire harness, high-voltage wire harness, protective structure, etc.) can pass between the battery cell and the bottom cover.
- the space between the battery cells and/or the space between the battery cells and the inner side of the main body is arranged, making it more convenient to arrange the various components.
- the battery cells and the carrier can be bonded, which can save the space between the battery cells and the carrier and improve the space utilization of the battery.
- the battery cell has a second outer surface disposed opposite to the first outer surface, and the electrode terminals are disposed on the second outer surface.
- the wire harness and connecting piece connected to the electrode terminal can be arranged in the buffer space.
- the buffer space can also block the external force hitting the bottom cover from acting on the battery cells and damaging the battery cells. Therefore, the buffer space can not only interrupt the influence of external forces, but also enable the layout of wiring harnesses, etc., killing two birds with one stone.
- this application also provides an electrical device, including the above-mentioned battery, and the battery is used to provide electrical energy to the electrical device.
- the electrical device includes a vehicle, and the battery is disposed at the bottom of the vehicle body. At this time, placing the battery at the bottom of the car body does not occupy the space inside the car body, which helps to reduce the volume and weight of the car body.
- the battery is connected to the vehicle body via a top of the box, and the top of the box is configured to form at least a portion of the vehicle body chassis.
- the space occupied by the gap between the traditional chassis and the battery can be divided into the space within the battery to increase the battery. This will help to increase the energy of the battery and thereby improve the endurance of the vehicle.
- Figure 1 is a schematic structural diagram of a vehicle provided by some embodiments of the present application.
- Figure 2 is a schematic structural diagram of a battery cell provided by some embodiments of the present application.
- FIG. 3 is an exploded schematic diagram of a battery provided by some embodiments of the present application.
- Figure 4 is another structural exploded view of a battery in some embodiments of the present application.
- Figure 5 is an enlarged view of point A in Figure 4.
- Figure 6 is a partial structural diagram of a battery in some embodiments of the present application.
- Figure 7 is an enlarged view of position B in the structure shown in Figure 6;
- Figure 8 is a top view of the structure described in Figure 6;
- Figure 9 is a side view of the structure described in Figure 6;
- Figure 10 is a cross-sectional view at C-C of the structure shown in Figure 9;
- Figure 11 is a partial structural diagram of a battery in other embodiments of the present application.
- Figure 12 is an exploded view of a side view of the structure shown in Figure 11;
- Figure 13 is a side view of the structure described in Figure 11;
- Figure 14 is an enlarged view of D of the structure shown in Figure 12;
- Figure 15 is a schematic diagram of the application scenario of the structure shown in Figure 11;
- Figure 16 is a side view of the structure shown in Figure 14;
- Figure 17 is a partial structural diagram of a battery in other embodiments of the present application.
- Figure 18 is a side view of the structure shown in Figure 17;
- Figure 19 is an exploded view of the structure described in Figure 18;
- Figure 20 is a cross-sectional view at E-E in the structure shown in Figure 18;
- Figure 21 is a top view of the structure shown in Figure 17;
- Figure 22 is a schematic structural diagram of a battery cell in some embodiments of the present application.
- an embodiment means that a particular feature, structure or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application.
- the appearances of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those skilled in the art understand, both explicitly and implicitly, that the embodiments described herein may be combined with other embodiments.
- multiple refers to more than two (including two).
- multiple groups refers to two or more groups (including two groups), and “multiple pieces” refers to It is more than two pieces (including two pieces).
- Batteries are not only used in energy storage power systems such as hydraulic, thermal, wind and solar power stations, but are also widely used in electric vehicles such as electric bicycles, electric motorcycles and electric cars, as well as in many fields such as military equipment and aerospace. As battery application fields continue to expand, its market demand is also expanding.
- a sealing structure is generally provided to seal the box and the vehicle body, and a fixing structure is additionally provided to fix the box and the vehicle body.
- the fixed structure and the sealing structure are set up in different positions.
- the fixing force provided by the fixed structure cannot provide a fixing effect on the position of the seal.
- the sealing effect of the seal cannot be guaranteed, which in turn makes the connection stiffness between the box and the body more difficult. Difference.
- the applicant found that the position and distance between the fixed structure and the sealing structure can be controlled to ensure that the fixed structure reinforces the sealing of the seal and ensures the sealing effect. At the same time, the connection stiffness between the box and the body is improved.
- the inventor in order to improve the sealing effect and connection stiffness between the box and the vehicle, the inventor has designed a box for batteries after in-depth research.
- the inside of the box can accommodate battery cells, and the box has a back-facing accommodation cavity.
- the top surface is divided into a first area, a sealing area and a second area.
- the sealing area is used to install seals and the seals are in sealing contact with the vehicle body.
- the second area is structured with a mounting part and is connected to The body is fixedly connected, and the shortest distance between the geometric center of the orthographic projection of the mounting part in the second area and the outer edge of the sealing area is controlled to be 30mm-200mm, which can prevent the mounting stress point of the mounting part from being too far away from the seal.
- the batteries disclosed in the embodiments of the present application can be used in, but are not limited to, electrical devices such as vehicles, ships, or aircrafts.
- the power supply system of the electrical device can be composed of the battery disclosed in this application.
- the installation body involved in this application is a structure used to install batteries in electrical devices.
- Embodiments of the present application provide an electrical device that uses a battery as a power source.
- the electrical device may be, but is not limited to, a mobile phone, a tablet, a laptop, an electric toy, an electric tool, a battery car, an electric vehicle, a ship, a spacecraft, etc.
- electric toys can include fixed or mobile electric toys, such as game consoles, electric car toys, electric ship toys, electric airplane toys, etc.
- spacecraft can include airplanes, rockets, space shuttles, spaceships, etc.
- an electric device 1000 according to an embodiment of the present application is used as an example.
- FIG. 1 is a schematic structural diagram of a vehicle 1000 provided by some embodiments of the present application.
- the vehicle 1000 may be a fuel vehicle, a gas vehicle or a new energy vehicle, and the new energy vehicle may be a pure electric vehicle, a hybrid vehicle or an extended-range vehicle, etc.
- the battery 100 is disposed inside the vehicle 1000 , and the battery 100 may be disposed at the bottom, head, or tail of the vehicle 1000 .
- the battery 100 may be used to power the vehicle 1000 , for example, the battery 100 may serve as an operating power source for the vehicle 1000 .
- the vehicle 1000 may also include a controller and a motor. The controller is used to control the battery 100 to provide power to the motor, for example, for starting, navigating, and operating power requirements of the vehicle 1000 while driving.
- the battery 100 can not only be used as an operating power source for the vehicle 1000 , but also can be used as a driving power source for the vehicle 1000 , replacing or partially replacing fuel or natural gas to provide driving power for the vehicle 1000 .
- FIG. 2 is a schematic structural diagram of a vehicle 1000 provided by some embodiments of the present application.
- the battery cell 20 refers to the smallest unit that constitutes the battery 100 .
- the battery cell 20 includes an end cover 21 , a case 22 , an electrode assembly 23 and other functional components.
- the end cap 21 refers to a component that covers the opening of the case 22 to isolate the internal environment of the battery cell 20 from the external environment.
- the shape of the end cap 21 can be adapted to the shape of the housing 22 to fit the housing 22 .
- the end cap 21 can be made of a material with a certain hardness and strength (such as aluminum alloy). In this way, the end cap 21 is less likely to deform when subjected to extrusion and collision, so that the battery cell 20 can have higher durability. Structural strength and safety can also be improved.
- the end cap 21 may be provided with functional components such as electrode terminals 21a.
- the electrode terminal 21a may be used to electrically connect with the electrode assembly 23 for outputting or inputting electrical energy of the battery cell 20 .
- the end cap 21 may also be provided with a pressure relief mechanism for releasing the internal pressure when the internal pressure or temperature of the battery cell 20 reaches a threshold.
- the end cap 21 can also be made of various materials, such as copper, iron, aluminum, stainless steel, aluminum alloy, plastic, etc., which are not particularly limited in the embodiment of the present application.
- an insulating member may also be provided inside the end cover 21, and the insulating member may be used to isolate the electrical connection part 11a2 in the housing 22 from the end cover 21 to reduce the risk of short circuit.
- the insulating member may be plastic, rubber, etc.
- the housing 22 is a component used to cooperate with the end cover 21 to form an internal environment of the battery cell 20 , wherein the formed internal environment can be used to accommodate the electrode assembly 23 , electrolyte, and other components.
- the housing 22 and the end cover 21 may be independent components, and an opening may be provided on the housing 22.
- the end cover 21 covers the opening at the opening to form the internal environment of the battery cell 20.
- the end cover 21 and the housing 22 can also be integrated.
- the end cover 21 and the housing 22 can form a common connection surface before other components are put into the housing. When it is necessary to encapsulate the inside of the housing 22 At this time, the end cover 21 covers the housing 22 again.
- the housing 22 can be of various shapes and sizes, such as rectangular parallelepiped, cylinder, hexagonal prism, etc. Specifically, the shape of the housing 22 can be determined according to the specific shape and size of the electrode assembly 23 .
- the housing 22 may be made of a variety of materials, such as copper, iron, aluminum, stainless steel, aluminum alloy, plastic, etc., which are not particularly limited in the embodiments of the present application.
- the electrode assembly 23 is a component in the battery cell 20 where electrochemical reactions occur.
- One or more electrode assemblies 23 may be contained within the housing 22 .
- the electrode assembly 23 is mainly formed by winding or stacking positive electrode sheets and negative electrode sheets, and a separator is usually provided between the positive electrode sheets and the negative electrode sheets.
- the portions of the positive electrode sheet and the negative electrode sheet that contain active material constitute the main body 11 of the electrode assembly 23 , and the portions of the positive electrode sheet and the negative electrode sheet that do not contain active material are constituted separately.
- the positive electrode tab and the negative electrode tab can be located together at one end of the main body 11 or respectively located at both ends of the main body 11 .
- the positive active material and the negative active material react with the electrolyte, and the tabs are connected to the electrode terminal 21a to form a current loop.
- FIG. 3 is an exploded schematic diagram of a battery 100 provided by some embodiments of the present application.
- the battery 100 includes a battery cell 20 and a box 10 .
- the box 10 has an accommodation cavity s for accommodating the battery cell 20 .
- the battery 100 there may be a plurality of battery cells 20, and the plurality of battery cells 20 may be connected in series, in parallel, or in mixed connection.
- Mixed connection means that the plurality of battery cells 20 are connected in series and in parallel.
- the plurality of battery cells 20 can be directly connected in series or in parallel or mixed together, and then the whole composed of the plurality of battery cells 20 can be accommodated in the box 10 ; of course, the battery 100 can also be a plurality of battery cells 20 First, the battery modules are connected in series, parallel, or mixed to form a battery module, and then multiple battery modules are connected in series, parallel, or mixed to form a whole, and are accommodated in the box 10 .
- the battery 100 may also include other structures.
- the battery 100 may further include a bus component for realizing electrical connections between multiple battery cells 20 .
- Each battery cell 20 may be a secondary battery or a primary battery; it may also be a lithium-sulfur battery, a sodium-ion battery or a magnesium-ion battery, but is not limited thereto.
- the battery cell 20 may be in the shape of a cylinder, a flat body, a rectangular parallelepiped or other shapes.
- the box 10 can be in various shapes, such as a cylinder, a cuboid, etc., and the specific structure of the box 10 can be in a variety of structural ways.
- the present application provides a box 10 for a battery 200 .
- the box 10 has an accommodation cavity s for accommodating the battery cell 20 .
- the box 10 is used to provide an accommodation space for the battery cells 20, and the box can adopt a variety of structures.
- the box may include a first part 10A and a second part 10B, the first part 10A and the second part 10B are mutually covered, and the first part 10A and the second part 10B jointly define a space for accommodating battery cells.
- the second part 1 can be a hollow structure with one end open, and the first part 10A can be a plate-like structure, and the first part 10A is covered with the open side of the second part, so that the first part 10A and the second part 10B jointly define a receiving space;
- the first part 10A and the second part 10B may also be hollow structures with one side open, and the open side of the first part 10A is covered with the open side of the second part 10B.
- the box 10 formed by the first part 10A and the second part 10B can be in various shapes, such as a cylinder, a rectangular parallelepiped, etc.
- Figure 4 is another structural exploded view of the battery 100 in some embodiments of the present application.
- Figure 5 is an enlarged view of point A in Figure 4.
- Figure 6 is a partial structural diagram of the battery 100 in some embodiments of the present application.
- Figure 7 is an enlarged view of position B in the structure shown in Figure 6.
- Figure 8 is a top view of the structure shown in Figure 6.
- Figure 9 is a side view of the structure shown in Figure 6.
- Figure 10 is a structure shown in Figure 9. Sectional view at C-C.
- the battery 100 is installed on the external device through the top of the box 10 .
- the top of the box 10 includes the top surface h of the box 10 and other structures provided on the top surface h of the box 10 .
- the top surface h of the box 10 refers to the upper surface of the box 10 in the vertical direction when in use.
- Other structures provided on the top surface h of the box 10 include but are not limited to connectors (such as bolts, rivets, etc.) connecting the top surface h of the box 10 and external devices, sealing structures (such as sealing structures) that seal the box 10 and external devices. sealing strips, etc.).
- the external device refers to a device for installing the box 10 .
- the external device may be a partial structure for installing the box 10 in the electrical device mentioned above, or may be other structures in the electrical device that together with the battery 100 form the electrical device.
- the external device may be the body 200 of the vehicle 1000, and the battery 100 may be installed at the bottom of the body 200 and installed on the body 200 via its top.
- the battery 100 is installed on the external device through the top of the box 10.
- the connection structure between the box 10 and the external device is smaller in size, lower in cost and more efficient. compact.
- the battery 100 can also be installed on an external device through the bottom or side of the box 10 .
- the box 10 includes a main body 11 , and the main body 11 encloses a receiving cavity s.
- the main body 11 may be an integrally formed structure, or may be assembled from multiple parts. It can be understood that the main body 11 is a hollow shell-like structure, which itself encloses a receiving cavity s. Without being specifically limited, the main body 11 may be assembled and formed by a first sub-part (not shown) and a second sub-part (not shown). In one example, the first sub-part encloses an accommodation cavity s with an open end, and the second sub-portion covers the opening of the accommodation cavity s.
- the first sub-part encloses a first space with an open end
- the second sub-part encloses a second space with an open end
- the two parts of the first sub-part and the second sub-part cover each other and form an accommodation cavity s composed of a first space and a second space.
- the first sub-part and the second sub-part can be welded, clamped, fastened, etc.
- the first sub-part and the second sub-part may be plastic parts, metal parts or other material parts.
- the top of the main body 11 forms at least part of the top of the box 10 .
- the top of the main body 11 refers to the structure located at the uppermost position of the main body 11 in the vertical direction.
- the uppermost position of the main body 11 is the uppermost position of the box 10 , so that the top of the main body 11 forms at least the top of the box 10 part.
- the top of the main body 11 forms the entire top of the box 10
- the top of the main body 11 is the top of the box 10
- the entire top of the box 10 participates in defining the accommodation cavity s.
- the top of the main body 11 forms part of the top of the box 10 also has other structures that do not participate in defining the accommodation cavity s, such as the lateral beams 13 described below. See below for details.
- the top of the main body 11 is also located at the position closest to the external device in the battery 100 .
- the distance between the top of the main body 11 and the external device refers to the vertical direction. The distance between the highest point of the top and the external device above it.
- the main body 11 has a circumferential side wall n arranged around its top outer edge.
- the main body 11 has a top at the uppermost position in the vertical direction, and naturally also has a bottom at the lowermost position, wherein the bottom can be a bottom surface and a structure disposed on the bottom surface, or a bottom opening.
- the outer surface of the structure sandwiched between the top and the bottom facing away from the accommodation cavity s forms a circumferential side wall n, and the extending direction of the plane of the circumferential side wall n intersects with the plane of the top.
- the circumferential side wall n can be a ring shape, a quadrilateral shape, etc. formed by multiple wall segments connected end to end. See below for details.
- the box 10 also has a top surface h facing away from the accommodation cavity s.
- the top surface h of the box 10 is located on the surface of the top of the box 10 on the side facing away from the accommodation cavity s.
- the top surface h faces the external device and forms the battery 100 closest to the external device.
- the top surface h of the box 10 is configured to be in contact with an external device (not shown) on which the battery 100 is installed.
- the battery 100 is installed on the external device through the top of the box 10, and the surface of the box 10 on the side facing away from the accommodation cavity s is in contact with the external device, so that the battery 100 is closely connected to the external device, corresponding to the top of the box 10
- the connection structure between the box 10 and the external device is smaller in size, lower in cost and more compact.
- a mounting portion 13a3 is configured on the top of the box 10, and the battery 100 is installed on an external device via the mounting portion 13a3.
- the mounting portion 13a3 does not participate in the definition of the accommodation cavity s.
- the mounting part 13a3 refers to a special structure provided on the top of the box 10 for connecting with connectors (such as bolts, rivets, etc.) of external devices. One end of the connector can be connected to the mounting part 13a3, and the other end can be connected to the outside. Device connections are used to securely connect the battery 100 to an external device.
- the top of the main body 11 serves as at least part of the top of the box 10, and the mounting portion 13a3 can be provided on the top of the main body 11, or can also be provided on other structures forming the top of the box 10 (such as the side mentioned below). towards the top of beam 13).
- the top surface h of the box 10 is in contact with the external device. This not only improves the connection strength, but also ensures the connection structure between the box 10 and the external device. of compactness.
- the mounting part 13a3 can also have a connecting function (such as a lifting ring, etc.), and a corresponding connecting piece (such as a hook, etc.) can be provided on the external device to directly connect with the mounting part 13a3.
- a connecting piece such as a hook, etc.
- the connecting piece may not be provided, and the mounting part 13a3 may be directly connected to the external device through other methods.
- Other methods include but are not limited to snapping, plugging, threaded connection, riveting, welding, bonding, etc. , this application is not specifically limited here.
- the mounting portion 13 a 3 includes at least one mounting hole k1 provided on the top of the box 10 .
- the mounting holes k1 can be formed on the top of the box 10 by drilling. All mounting holes k1 have holes and openings connected to both ends of the holes. The holes and the openings connected to both ends of the holes allow connectors to pass through. It is fixed by itself and with the structure provided with the mounting hole k1, so that the external device is connected to the top of the box 10 through the connector.
- the connector can be set as a rivet, and a fixing hole 11c3 is set at the position of the external device corresponding to the mounting hole k1. After the rivet passes through the fixing hole 11c3 and the mounting hole k1, the two are fixed with a nut.
- the connecting piece can also be set as a screw, the mounting hole k1 is set as a threaded hole, and the screw passes through the mounting hole k1 and is threaded to connect with the box 10 .
- all the mounting holes k1 may be extended in the vertical direction to fix the battery 100 to the bottom of the external device in the vertical direction. It can be understood that in order to achieve connection stability between the top of the box 10 and the external device and force uniformity between the two, factors such as the location and distance of all mounting holes k1 can be controlled, as detailed below.
- the mounting portion 13a3 may also include other structures capable of mounting, such as hooks.
- the main body 11 includes a carrying member 11a and a frame 11b.
- the frame 11b encloses a cavity with at least its top end passing through it.
- the carrying member 11a covers the top of the cavity.
- the bearing member 11a and the frame 11b are enclosed to form at least part of the accommodation cavity s.
- the frame 11b itself encloses a cavity through which at least its top end is provided, and the bearing member 11a covers the top of the cavity. That is, the bearing member 11a is located on the top of the box 10 and is used to define the accommodation cavity s.
- the frame 11b and the bearing member 11a can be made of the same material, such as aluminum alloy, copper alloy, steel, plastic, etc.
- the frame 11b, the supporting member 11a and the bottom cover 11c can also be made of different materials, and the details are not limited.
- the frame 11b In orthographic projection in the vertical direction, the frame 11b can be in the shape of a rectangle, a circle, a polygon, etc., and is not specifically limited.
- the bearing member 11a may be a bearing plate, a bearing sheet, a bearing block, or other structures.
- the top surface h1 of the main body 11 may be entirely formed by the top surface of the bearing member 11a. In this case, the entire frame 11b is located below the bearing member 11a.
- the top surface h1 of the main body 11 can also be formed by the top surface of the bearing member 11a and the top surface of the frame 11b. In this case, the bearing member 11a is located inside the frame 11b, and the top surface of the bearing member 11a and the top surface of the frame 11b can be either Coplanar or non-coplanar.
- the bearing member 11a and the frame 11b are fixedly connected or integrally formed.
- the bearing member 11a and the frame 11b are integrally formed by injection molding, die casting, forging, cold pressing, hot pressing, etc.
- the carrier 11a and the frame 11b can be fixedly connected through fasteners, snap-in structures, welding, bonding, hot-melt connection, etc.
- the circumferential side wall n of the main body 11 is mainly formed by the circumferential side wall n of the frame 11 b.
- the circumferential side wall n of the frame 11 b is an outer surface arranged around the bearing member 11 a and away from the cavity defined by itself.
- the main body 11 further includes a bottom cover 11 c .
- the bottom cover 11 c , the carrier 11 a and the frame 11 b together form an accommodation cavity s for accommodating the battery cells 20 .
- the cavity of the frame 11b also runs through the bottom of the frame 11b.
- the bottom cover 11c covers the bottom of the frame 11b and forms the accommodation cavity s of the box 10 together with the frame 11b and the carrier 11a.
- the bottom cover 11c may be, but is not limited to, a plate-shaped structure, a block-shaped structure, etc., and may be flat-plate-shaped, bent-plate-shaped, etc., and is not specifically limited.
- the battery cell 20 When the battery cell 20 is located in the accommodation cavity s, the battery cell 20 may be disposed on the bottom cover 11c and/or the carrier 11a and/or the frame 11b.
- the bottom cover 11c and the frame 11b can be fixed by welding, hot-melt connection, bonding, fastening connection, snapping, etc.
- the fastening connection refers to the connection through the fixing part 11c4
- the fixing part 11c4 includes bolts, pins, rivets, pins, screws and other components.
- snap-in refers to the fixation through the snap-in structure.
- the bottom cover 11c has a hook and the frame 11b has a bayonet. When the hook is engaged in the bayonet, the bottom cover 11c and the frame 11b can be locked and fixed.
- the connection method between the bottom cover 11c and the frame 11b is not limited to this, and is not exhaustive in this application.
- the receiving cavity s of the battery 100 can be formed by taking the frame 11b as the basis and connecting the supporting member 11a and the bottom cover 11c to both ends of the frame 11b in the vertical direction.
- the structure of the main body 11 is relatively simple.
- the bottom cover 11c has a cover portion 11c1 and a mounting portion 11c2.
- the mounting portion 11c2 is enclosed and connected to the edge of the cover portion 11c1.
- the cover portion 11c1 is used to define the accommodation cavity s.
- the portion 11c2 is connected to the frame 11b.
- the use of the cover 11c1 to define the accommodation cavity s means that the cover 11c1, the carrier 11a, and the frame 11b jointly enclose the accommodation cavity s.
- the mounting portion 11c2 is connected to the frame 11b and does not participate in the definition of the accommodation cavity s.
- the cover part 11c1 may be a plate-shaped or block-shaped member, or may be a flat-plate-shaped or curved-plate-shaped member, and is not specifically limited. It can be seen from Figures 4 and 5 that the mounting portion 11c2 is enclosed at the edge of the cover portion 11c1, which means that the mounting portion 11c2 is continuously arranged along the edge of the cover portion 11c1 to form a closed connection structure from end to end. It can be understood that in the vertical projection, the mounting portion 11c2 has a certain width, so that it can have an appropriate contact area with the frame 11b to facilitate the positioning and installation between the mounting portion 11c2 and the frame 11b.
- the cover part 11c1 and the mounting part 11c2 may be integrally formed.
- the cover portion 11c1 and the mounting portion 11c2 can be integrally formed by die-casting, forging, hot pressing, cold pressing, etc.
- the bottom cover 11c is made of plastic material (such as polypropylene, polyethylene, ABS (Acrylonitrile Butadiene Styrene plastic), etc.)
- the cover part 11c1 and the mounting part 11c2 can be integrally formed by injection molding.
- the cover part 11c1 and the mounting part 11c2 may also be formed separately and then connected together.
- cover part 11c1 and the mounting part 11c2 are made of metal, the cover part 11c1 and the mounting part 11c2 can be welded or bonded together.
- the cover part 11c1 and the mounting part 11c2 are made of plastic material, the cover part 11c1 and the mounting part 11c2 can be bonded together.
- the cover portion 11c1 and the mounting portion 11c2 can also be fixedly connected together by snapping, riveting or other methods.
- the cover part 11c1 and the mounting part 11c2 may be located on the same plane. Specifically, optionally, the two surfaces of the cover portion 11c1 and the mounting portion 11c2 facing the bearing member 11a are in the same plane, and/or the two surfaces of the cover portion 11c1 and the mounting portion 11c2 facing away from the bearing member 11a are in the same plane. When the two surfaces of the cover portion 11c1 and the mounting portion 11c2 facing the carrier 11a and the two surfaces facing away from the carrier 11a are on the same plane respectively, the cover portion 11c1 and the mounting portion 11c2 can form a flat bottom cover. 11c.
- the cover part 11c1 and the mounting part 11c2 may not be located in the same plane. Specifically, the cover portion 11c1 is recessed toward the bearing member 11a relative to the mounting portion 11c2, or the cover portion 11c1 protrudes toward the bearing member 11a relative to the mounting portion 11c2. The details are not limited. The thickness of the cover part 11c1 and the mounting part 11c2 may be equal or different, and is not specifically limited.
- the bottom cover 11c defines the accommodation cavity s through the cover part 11c1, and is connected to the frame 11b through the mounting part 11c2.
- the structure is clear and easy to install.
- the bottom cover 11c when the bottom cover 11c is detachably connected to the frame 11b, the bottom cover 11c is detachably connected to the frame 11b via the mounting part 11c2, that is, the mounting part 11c2 is detachably connected to the frame 11b.
- the mounting portion 11c2 In order to detachably connect the mounting portion 11c2 to the frame 11b, it is only necessary to set the portion of the bottom cover 11c that is detachably connected to the frame 11b as the mounting portion 11c2.
- the mounting portion 11c2 is detachably connected to the frame 11b.
- the bottom cover 11c also includes a fixing hole 11c3 provided on the mounting part 11c2.
- the fixing member 11c4 passes through the fixing hole 11c3 on the mounting part 11c2 and is then fastened to the frame 11b.
- the fixing hole 11c3 is a through hole that penetrates the mounting portion 11c2 in the vertical direction.
- the fixing hole 11c3 can be a smooth through hole (such as when the fixing member 11c4 is a rivet), or a through hole with threads (such as a fixing member). When 11c4 is a screw), or other through holes (such as hexagonal holes, square holes, waist-shaped holes, etc.).
- the specific form of the fixing hole 11c3 depends on the specific form and specific setting method of the fixing member 11c4, and will not be described again here.
- the box 10 includes lateral beams 13 , and the lateral beams 13 are provided on the circumferential side walls n of the main body 11 .
- the lateral beam 13 refers to a beam structure provided on the circumferential side wall n of the main body 11 to enhance the strength of the main body 11 . It will be understood that the lateral beams 13 are located outside the main body 11 . specifically.
- the main body 11 and the lateral beam 13 are integrally connected to form a whole, or they can also be connected to a whole through assembly. Integrated connection methods include but are not limited to welding, one-piece molding, welding, etc.
- the methods of assembly connection include but are not limited to snap connection, fastening connection, etc.
- the lateral beams 13 may be arranged on the entire circumferential side wall n of the main body 11 , or may be arranged only on part of the circumferential side wall n of the main body 11 .
- the lateral beams 13 are arranged around the circumferential side walls n of the main body 11 , which can enhance the strength of the main body 11 from multiple lateral directions of the main body 11 .
- the lateral beams 13 are arranged continuously or intermittently around the circumferential side wall n of the main body 11 .
- the lateral beam 13 may be an annular beam, and when arranged intermittently, the lateral beam 13 may include a plurality of beam portions spaced around the circumferential side wall n of the main body 11 .
- the box 10 is used for the battery 100 and the battery 100 is applied to the vehicle 1000.
- the top of the box 10 is installed on the vehicle 1000 and forms the chassis structure of the vehicle 1000.
- the lateral structure of the box 10 is easily affected by external impacts (such as stones flying when the vehicle 1000 is traveling and hitting the lateral position of the box 10, or being hit by other vehicles). 1000 impact sideways position) and be squeezed.
- lateral beams 13 are provided on the lateral peripheral walls of the main body 11.
- the lateral structural strength of the main body 11 can be strengthened through the lateral beams 13, thereby improving the lateral anti-extrusion capability of the box 10 and also improving the vehicle's safety.
- 1000% lateral crush resistance improves the safety of the vehicle 1000%.
- the lateral beam 13 is provided on the circumferential side wall n defined by the frame 11b.
- the cavity formed by the frame 11b mainly constitutes the accommodation cavity s of the box 10. Since the accommodation cavity s has a certain height to accommodate multiple battery cells 20, the frame 11b also has a certain height, so the circumferential side wall n of the frame 11b Larger area. At this time, the lateral beam 13 is provided on the circumferential side wall n defined by the frame 11b, and the installation method, installation area and layout of the lateral beam 13 are more flexible.
- the lateral beams 13 are fixedly connected to or integrally formed with the frame 11b.
- the lateral beam 13 and the frame 11b can be fixedly connected through welding, welding, riveting, threaded connection, etc., or can be formed into one body through integrated processing (such as stamping, die-casting).
- the assembly process of the box 10 can be reduced and the production process of the box 10 can be accelerated.
- the forming process of the lateral beam 13 and the frame 11b is easier, which can reduce the process cost of the box 10 .
- the lateral beam 13 includes at least two sub-beams 13a, and the sub-beams 13a are sequentially spaced along the circumferential side wall n.
- the sub-beam 13a is the basic unit that constitutes the lateral beam 13. By setting the position of the sub-beam 13a, the position of the lateral beam 13 can be flexibly arranged on the circumferential side wall n of the main body 11.
- the lateral beams 13 are formed by at least two sub-beams 13a spaced apart along the circumferential side wall n of the main body 11, which means that at least two sub-beams 13a are spaced apart along the extension direction of the circumferential side wall n to form an enclosed form surrounding the main body 11.
- the strength of the main body 11 is strengthened from multiple lateral directions of the main body 11 .
- the structures of the sub-beams 13a have various forms, and the structures of the sub-beams 13a can be the same or different.
- the sub-beam 13a is a longitudinally extending solid beam
- the sub-beam 13a is a longitudinally extending hollow beam.
- the cross-sectional shape of each sub-beam 13a may be H-shaped, U-shaped, or other structural forms.
- the lateral beam 13 is formed by a combination of multiple sub-beams 13a.
- the arrangement of the lateral beam 13 is more flexible.
- each sub-beam 13a can be installed one by one during installation. Compared with the integral lateral beam 13, during the installation process The positioning is more convenient and less labor-intensive.
- At least one sub-beam 13 a includes an upper arm beam 131 and a lower arm beam 132 .
- the upper arm beam 131 and the lower arm beam 132 are spaced up and down, and are both connected to the main body 11 .
- the up-down direction corresponds to the direction in which the top and bottom of the main body 11 are located, that is, the upper arm beam 131 is close to the top of the main body 11 and the lower arm beam 132 is close to the bottom of the main body 11 .
- both the upper arm beam 131 and the lower arm beam 132 extend along the circumferential direction of the main body 11 and fit with the circumferential side wall n of the main body 11 .
- the upper arm beam 131 and the lower arm beam 132 are spaced apart and connected through the main body 11.
- a hole can be formed in the middle of the space between the two. The hole can be used as a weight-saving structure or as a structure for wiring harnesses.
- the structure of the main body 11 is strengthened by the upper arm beam 131 and the lower arm beam 132. Since the upper arm beam 131 and the lower arm beam 132 are arranged separately, the impact force suffered by the box 10 can be dispersed, so that external forces are exerted on various parts of the box 10 relatively uniform. At the same time, the upper arm beam 131 and the lower arm beam 132 are spaced up and down, so that the sub-beam 13a can withstand the extrusion of the vehicle 1000 in the front and rear direction or the left and right direction, and is more suitable for the actual use conditions of the vehicle 1000. In addition, the way in which the upper arm beam 131 and the lower arm beam 132 are spaced apart can reduce the weight of the box 10 and achieve other functions.
- an intermediate beam (not shown) can also be provided between the upper arm beam 131 and the lower arm beam 132, and the intermediate beam is connected between the upper arm beam 131 and the lower arm beam 132, which can further strengthen the sub-beam 13a.
- the structural strength improves the lateral extrusion resistance of the box 10.
- At least one of the upper arm beam 131 and the lower arm beam 132 is a hollow beam.
- a hollow beam refers to a hollow structure inside the beam, that is to say, there is a space inside the beam that is not filled with any solid matter.
- the upper arm beam 131 and the lower arm beam 132 are hollow beam structures, which can not only reduce their own weight, but also reduce the impact of the battery 100 itself due to its heavy weight when the battery 100 formed by the box 10 is applied to electrical devices such as vehicles 1000. the problem of high energy consumption.
- the hollow beam structure can consume the lateral extrusion force through its internal space and reduce the degree of damage to the battery 100 when it is subjected to lateral extrusion.
- the circumferential side wall n includes at least two first wall segments n1 that both extend along the first direction F1 and are spaced apart; at least two sub-beams 13a include two first sub-beams 13a1 , the two first sub-beams 13a1 are respectively arranged on the two first wall segments n1, and both extend along the first direction F1.
- the first direction F1 may correspond to the front and rear direction of the vehicle 1000 .
- the first wall segment n1 of the circumferential side wall n of the main body 11 corresponds to the circumferential side walls n of the battery 100 in both left and right directions.
- the first wall segment n1 extends along the first direction F1 , that is, along the front-rear direction of the vehicle 1000 .
- the two first wall segments n1 are spaced apart in the left-right direction of the vehicle 1000 .
- Sub-beams 13a are provided on both first wall segments n1, and each sub-beam 13a has the same extension direction as each first wall segment n1.
- the structures of the sub-beams 13a on each first wall section n1 can be the same, so as to ensure that the anti-extrusion capabilities of the left and right sides of the vehicle 1000 are consistent.
- the sub-beam 13a on the first wall section n1 includes the upper arm beam 131 and the lower arm beam 132 mentioned in the above embodiment.
- the sub-beam 13a has a strong anti-extrusion ability, which can make up for the vehicle 1000 or so.
- the weak structure on both sides strengthens the anti-extrusion ability of the left and right sides of the vehicle 1000 and improves the safety of the vehicle 1000.
- each sub-beam 13a on each first wall segment n1 can strengthen the structural strength of each first wall segment n1 and improve the anti-extrusion capability of each first wall segment n1, which means that the left and right sides of the vehicle 1000 can be improved.
- Anti-extrusion ability it can be understood that since each sub-beam 13a extends along the first direction F1, it can also improve the anti-bending ability of the vehicle 1000 in the front and rear direction.
- the circumferential side wall n also includes two second wall segments n2 extending along the second direction F2 perpendicular to the first direction F1 and spaced apart, and the two first wall segments n2 are spaced apart.
- Wall segment n1 is alternately connected to two second wall segments n2; at least two sub-beams 13a also include two second sub-beams 13a2, and the two second sub-beams 13a2 are respectively arranged on the two second wall segments n2, and both are along the The first direction F1 is extended and set.
- the second direction F2 may correspond to the left and right directions of the box 10 .
- the second wall segment n2 corresponds to the circumferential side walls n in both front and rear directions of the battery 100 .
- the second wall segment n2 extends along the second direction F2, that is, along the left-right direction of the vehicle 1000.
- the structure of the sub-beams 13a on each second wall section n2 can be the same, thus ensuring consistent anti-extrusion capabilities on both front and rear sides.
- the sub-beam 13a on the first wall section n1 may only include the upper arm beam 131 mentioned in the above embodiment.
- the upper arm beam 131 is disposed close to the top of the main body 11.
- the sub-beam 13a has a relatively high anti-extrusion ability. Weak, mainly because the vehicle 1000 is usually equipped with anti-extrusion structures such as bumpers in the front and rear directions. When the vehicle 1000 is extruded in the front and rear directions, the anti-extrusion effect is mainly achieved through its front and rear bumpers.
- the sub-beam 13a of the second wall section n2 has a weak demand for anti-extrusion ability, so a relatively simple structure of the sub-beam 13a can be used, which can reduce the cost of the battery 100 and the cost of the vehicle 1000.
- each second wall segment n2 can strengthen the structural strength of each second wall segment n2 and improve the anti-extrusion capability of each second wall segment n2, which means that the left and right sides of the vehicle 1000 can be improved.
- Anti-extrusion ability it can be understood that since each sub-beam 13a extends along the second direction F2, it can also improve the anti-bending ability of the vehicle 1000 in the left and right directions.
- the lateral beams 13 include at least two first sub-beams 13a1 and at least two second sub-beams 13a2 both located on the circumferential side wall n.
- the first sub-beams 13a1 are arranged along the circumferential side wall n.
- One direction F1 extends and is spaced apart from each other.
- the second sub-beams 13a2 extend along a second direction F2 that intersects the first direction F1 and is spaced apart from each other.
- the sub-beam 13a provided on the first wall section n1 is the first sub-beam 13a1
- the sub-beam 13a provided on the second wall section n2 is the second sub-beam 13a2.
- the two first sub-beams 13a1 can strengthen the anti-extrusion ability of the box 10 in the left and right directions of the vehicle 1000
- the two second sub-beams 13a2 can strengthen the anti-extrusion ability of the box 10 in the front and rear directions of the vehicle 1000. In this way, It can comprehensively improve the lateral extrusion capability of the vehicle 1000 and improve the safety performance of the vehicle 1000.
- the top of the lateral beam 13 is configured with a mounting portion 13 a 3 .
- the mounting portion 13a3 is provided on the top of the lateral beam 13, and the box 10 of the embodiment of the present application can be obtained by adding the lateral beam 13 based on the structure of the existing box 10. In this way, the transformation cost can be greatly reduced.
- the mounting part 13a3 is arranged on the lateral beam 13. Since the lateral beam 13 does not need to define the accommodation cavity s, there is no need to consider the impact of the mounting part 13a3 on the sealing performance of the accommodation cavity s when setting the mounting part 13a3. The setting of the carrying part 13a3 is more flexible.
- the lateral beam 13 is located at the lateral edge of the box 10. At this time, the mounting portion 13a3 is provided on the lateral beam 13, which makes the operation space larger and more convenient when the box 10 is installed on an external device.
- the mounting portion 13a3 includes at least one mounting hole k1 provided on the top of the lateral beam 13.
- mounting hole k1 For the introduction of mounting hole k1, please refer to the above description and will not be repeated here.
- the mounting hole k1 is provided on the top of the lateral beam 13, and also has the beneficial effect of the mounting portion 13a3 being provided on the top of the lateral beam 13, which will not be described again here.
- the top surface h1 of the main body 11 and the top surface h2 of the lateral beam 13 jointly define the top surface h of the box 10 .
- the top surface h1 of the main body 11 refers to the outer surface of the side of the main body 11 located at the top and away from the accommodation cavity s.
- the top surface h2 of the lateral beam 13 refers to the outer surface of the side of the lateral beam 13 located at the top.
- the top surface h2 of the lateral beam 13 refers to the outer surface of the upper arm beam 131 that is away from the lower arm beam 132 .
- the top surface h of the box 10 may be defined by the top surface h1 of the main body 11 and the top surface h2 of the lateral beams 13 .
- the top surface h1 of the main body 11 and the top surface h2 of the lateral beam 13 can be coplanar.
- the contact area between the top surface h of the box 10 and the external device is larger, which helps to improve the contact between the box 10 and the external device.
- the connection is reliable, and the top structure of the box 10 is relatively flat and more beautiful. certainly.
- the top surface h1 of the main body 11 and the top surface h2 of the lateral beam 13 may not be coplanar.
- the top surface of each sub-beam 13a defines a part of the top surface h2 of the lateral beam 13, and the sub-beam 13a is provided with a mounting portion 13a3.
- some of the sub-beams 13a may be provided with mounting portions 13a3, or all of the sub-beams 13a may be provided with mounting portions 13a3.
- mounting portions 13a3 are provided on all symmetrically arranged sub-beams 13a.
- the symmetrically arranged sub-beams 13a include two first sub-beams 13a1 in the above embodiment, and may also include two second sub-beams 13a2 in the above embodiment.
- a wiring portion 13a4 is constructed on the outer wall of the box 10 .
- the wiring portion 13a4 is located below the top surface h of the box 10 and is formed with a hole for the wire harness to pass through. Trace space.
- the outer wall of the box 10 is the outer surface opposite to the inner surface of the box 10 that defines the receiving chamber s.
- the wiring portion 13a4 is located below the top surface of the box 10, that is, the wiring portion 13a4 is provided on the outer wall of the box 10 that is located below the top surface h.
- the outer wall of the box 10 located below its top surface h includes a bottom surface and side walls connecting the top surface h and the bottom surface.
- the side wall of the box 10 can be the circumferential side wall n of the main body 11.
- the side walls of the box 10 include the circumferential side walls n of the main body 11 that are not covered by the lateral beams 13 and the surfaces of the lateral beams 13 facing away from the main body 11 .
- the wiring portion 13a4 is located outside the accommodating cavity s, and has a wiring space for the wiring harness to pass between the battery cells and the electrical components.
- the specific form of the wiring space is not limited, as long as it has an inlet for the wire harness to enter and an outlet for the wire harness to go out.
- the wire inlet and outlet can be the same opening.
- the wiring space can be wiring holes or wiring trough k2.
- the wiring portion 13a4 can be provided on the circumferential outer wall of the box 10.
- the wire harness can be routed through the side of the box 10, which makes the wiring more convenient.
- the wiring portion 13 a 4 can be provided on the bottom surface of the box 10 , in which case the wire harness can be routed through the bottom of the box 10 .
- the wiring harness can be effectively protected, and the wiring harness can be prevented from being damaged when the vehicle 1000 is squeezed from the outside. Extrusion deformation, causing unnecessary safety hazards.
- the wiring portion 13 a 4 is arranged on the side wall of the box 10 adjacent to its top surface h.
- the side wall is the outer surface of the box 10 that connects its top surface h and bottom surface (the surface opposite to the top surface h).
- the wiring portion 13a4 may be provided only on part of the side walls of the box 10, such as one or two side walls of the box 10 in the first direction F1, or one or both sides of the box 10 in the second direction F2. wall. certainly.
- the wiring portion 13a4 may also be provided on all side walls of the box 10.
- the wiring portion 13a4 is arranged on the side wall of the box 10. Since the box 10 has a large lateral operating space, it is more convenient to arrange the wire harness.
- the wiring portion 13a4 is arranged on two side walls of the box 10 that are adjacent to the top surface h and are opposite to each other.
- the two side walls of the box 10 that are adjacent to the top surface h and are opposite to each other include two side walls that are opposite to each other in the first direction F1 and two side walls that are opposite to each other in the second direction F2.
- the wiring portions 13a4 can be symmetrically arranged oppositely in the first direction F1 or oppositely arranged in the second direction F2.
- the wire harness can be routed simultaneously from both sides of the box 10 in the first direction F1, or from the box 10 Routing the wires on both sides in the second direction F2 at the same time can achieve a symmetrical arrangement of the wire harness.
- the wire harness arrangement is more beautiful and also contributes to the balance of the vehicle's 1000 weight.
- the wiring portion 13a4 is provided on two side walls of the box 10 in the second direction F2, that is, on the two side walls of the box 10 corresponding to the left and right directions of the vehicle 1000. Since the various electric drive systems on the vehicle 1000 (used to provide power for the vehicle 1000 to move forward) are mainly arranged on the front or rear side, the wiring harness mainly connects the battery 100 and the electric drive system along the front and rear directions of the vehicle 1000. The wiring portion is arranged in this way 13a4, more convenient for routing the wiring harness.
- the wiring portion 13a4 includes a wiring groove k2 recessed and formed on the outer wall of the box 10 toward the accommodation cavity s.
- the wiring groove k2 is recessed toward the accommodation cavity s to form a wiring space with one side open, and the opening is opposite to the bottom of the wiring groove k2 .
- the wiring trough k2 is recessed toward the accommodation cavity s, it may also have a wire inlet and a wire outlet.
- the cable inlet of the cable trough k2 may be an opening at one end in the extending direction of the cable trough k2
- the cable outlet opening of the cable trough k2 may be an opening at the other end in the extending direction of the cable trough k2.
- the wiring trough k2 When the wiring trough k2 is located on the side wall of the box 10 in the second direction F2, the wiring trough k2 may be extended along the first direction F1. When the wiring trough k2 is located on the side wall of the box 10 in the first direction F1, the wiring trough k2 may be extended along the second direction F2.
- the wiring trough k2 has an opening, the setting of the opening makes it easier to thread the wire harness.
- the wiring groove k2 formed by the recess is configured as the wiring portion 13a4, and there is no need to add other structures that form the wiring space.
- the structure of the box 10 is simpler and the cost is lower.
- the wiring portion 13a4 can also be an additional structure with wiring holes provided on the outer wall of the box 10, such as a wiring rod with wiring holes.
- the lateral beam 13 is configured to form a routing portion 13 a 4 .
- the lateral beam 13 can be composed of the upper arm beam 131 and the lower arm beam 132 in the above embodiment, and the space between the upper arm beam 131 and the lower arm beam 132 is the routing channel. The space where wire trough k2 is located.
- the outer surface of the lateral beam 13 away from the main body 11 is recessed to form a wiring groove k2.
- the two ends of the lateral beam 13 along its extending direction are hollow beams arranged through the hollow beam.
- the internal space of the lateral beam 13 can be configured to form a wiring hole.
- the lateral beam 13 includes the upper arm beam 131 , the lower arm beam 132 and the middle beam (not shown) in the above embodiment, and the middle beam, the upper arm beam 131 and the lower wall beam jointly enclose the wiring hole.
- the wiring portion 13a4 forms the lateral beam 13, that is, the lateral beam 13 has a wiring space.
- the wiring space can reduce the weight of the lateral beam 13 and enable wiring, killing two birds with one stone.
- the upper arm beam 131 and the lower arm beam 132 are jointly constructed to form a wiring portion 13a4 with a wiring space.
- the wiring space is formed by the space between the upper arm beam 131 and the lower arm beam 132.
- the wiring portion 13a4 has a simple structure and serves two purposes.
- Figure 11 is a partial structural diagram of the battery 100 in other embodiments of the present application.
- Figure 12 is an exploded view of the side view of the structure shown in Figure 11.
- Figure 13 is a side view of the structure shown in Figure 11.
- Figure 14 is An enlarged view of the structure shown in Figure 12 at D.
- FIG. 15 is a schematic diagram of an application scenario of the structure shown in FIG. 11
- FIG. 16 is a side view of the structure shown in FIG. 14 .
- the box body 10 further includes a sealing member 12 , the sealing member 12 is provided on the top of the box body 10 for sealing connection with an external device.
- the seal 12 refers to a component that can prevent fluid or solid particles from leaking from between adjacent joint surfaces.
- the seal 12 is provided on the top of the box 10 and divides the top of the box 10 into an external area located around the seal 12 And located in the internal area surrounded by the sealing member 12, the sealing member 12 is sealingly connected between the top of the box 10 and the two opposite surfaces of the external device, and forms a contact interface with the two surfaces, which can prevent the periphery of the sealing member 12 from The fluid or solid particles in the outer area enter the inner area surrounded by the seal 12 through the contact interface between itself and the two surfaces, thereby achieving a sealing effect.
- the seal 12 can be a sealing ring or a sealing gasket.
- the sealing member 12 can be made of rubber, silicone or other materials.
- the seal 12 can be an O-shaped seal, a square seal, a special-shaped seal, etc.
- the specific shape of the seal 12 can be adapted to the shape of the top of the box 10 and the two opposing surfaces of the external device. For example, when the top of the box 10 and the two opposite surfaces of the external device are square surfaces, the sealing member 12 may be a square sealing member.
- the box 10 of the battery 100 is sealedly connected to the external device through the sealing member 12 , so the sealing is reliable and the cost is low.
- the battery 100 can be installed at the bottom of the body 200 and is sealingly connected to the body 200 through the seal 12 in the sealing area hc.
- the internal area of the seal 12 is inside the body 200
- the external area is the outside of the body 200. Fluids or solid particles outside the body 200 cannot leak into the inside of the body 200. For example, stones or liquids splashed during the driving of the vehicle 1000 cannot hit the inside of the body 200, thereby realizing the inside of the body 200. sealing and structural reliability.
- a mounting position 141 b is configured on the side of the top of the box 10 away from the accommodation cavity s.
- the battery 100 is installed on the external device through the top of the box 10 and the mounting position 141b forms part of the structure of the external device.
- the installation position 141b is an installation area formed by a local area on the top of the box 10 for installing a certain structure (hereinafter referred to as an installation piece).
- This installation piece can be a partial structure of an external device, and the installation position 141b can be a connection function. Install buckles, mounting holes and other structures.
- the installation position 141b can be used to install the seat 300 of the vehicle 1000 or the operating lever and other structures.
- the seat 300 or the operating lever and other structures are installed through mounting buckles or mounting holes. Fixedly connected to the installation position 141b on the top of the box 10.
- the mounting piece installed on the mounting position 141b can be a partial structure of the external device.
- the mounting position 141b is used to install the partial structure of the external device. After the top of the box 10 is connected to the external device, it also forms a partial structure of the external device. At this time, the battery 100 is installed on the external device through the top of the box 10, and after the mounting position 141b on the top of the battery 100 forms a partial structure of the external device, the mounting piece is connected to the box 10 of the battery 100 to achieve connection with the external device. device connection,
- the battery 100 and the partial structure of the external device are integrated, so that the partial structure of the battery 100 box 10 is the partial structure of the external device, thereby avoiding the separation of the battery 100 and the external device.
- the mounting piece installed on the mounting position 141b can also be a structure other than the external device, which is installed on the mounting position 141b to achieve fixed connection with the battery 100 and the external device at the same time.
- the mounting position is constructed on the top of the box 10 of the battery 100 141b, so that the mounting position 141b forms the internal structure of the body 200, forming an integrated arrangement of the battery 100 and the body 200, thereby avoiding the separation of the battery 100 and the body 200, and making the vehicle 1000 simple in structure, smaller in size and more compact.
- the fixed connection of the box 10, the body 200 and the seat 300 can ensure that all structures are connected up and down with the top of the box 10 in the vertical direction, reducing the installation space and installation space of the box 10 in other directions.
- the stress on the lateral structure and bottom structure of the battery 100 box 10 can be reduced, and the structural stability of the vehicle 1000 can be improved.
- the mounting position 141 b includes a mounting hole configured on the top of the box 10 .
- the installation hole is a through hole that runs through the installation position 141b in the vertical direction.
- the installation hole can be a smooth through hole (for example, when the fastener is a rivet) ), can also be a threaded through hole (such as when the fastener is a screw), or other through holes (such as hexagonal holes, square holes, waist-shaped holes, etc.).
- the specific form of the fixing hole 11c3 depends on the specific form and specific setting method of the fastener, and will not be described again here.
- the number of mounting holes is the same as the number of fasteners.
- Each mounting hole is provided with a fastener, and the corresponding mounting piece is installed and positioned in the mounting hole through the fastener, so that the mounting piece is connected to the box 10 of the battery 100 While being fixed, the fixed connection between the installation piece and the external device can be achieved.
- the installation position 141b may also include other structures on the top of the box 10 such as buckles, elastic locks, etc., which are not specifically limited.
- the box 10 includes a main body 11 and a mounting beam 141 .
- the main body 11 is enclosed to form a receiving cavity s, and the top of the main body forms at least part of the top of the box 10 .
- the mounting beam 141 is located on the top of the main body 11 and has a mounting position 141b on its side away from the main body 11 .
- the main body 11 may be an integrally formed structure, or may be assembled from multiple parts. The specific setting form has been explained in detail above and will not be repeated here.
- the side of the top of the box 10 facing away from the accommodation cavity s has a top surface h.
- the mounting position 141b and the top surface h are interconnected.
- the mounting beam 141 is a structure with a certain load-bearing capacity located on the top side of the main body 11 for Share the force from the installation component on the top of the box 10 .
- FIGS. 15 and 16 when the mounting member is a seat 300 , an operator sitting on the seat 300 will apply pressure, and the pressure will first be applied to the mounting beam 141 and then to the top of the box 10 .
- the mounting beam 141 can be disposed directly on the surface of the top surface h or on a concave or convex portion formed on the top surface h.
- the mounting beam 141 includes one or more load-bearing structures on the side away from the top surface h.
- the installation position 141b for fixing the installation component is formed to realize the connection between the installation component and the top of the box 10 .
- the arrangement form and extension direction of the load-bearing structure are set according to the size, weight and specific structure of the installation piece that needs to be installed on the installation position 141b.
- the specifics are not limited.
- the installation beam 141 is used to share the force on the top of the main body 11 to improve the battery.
- the load-bearing capacity of the box is 100%.
- the mounting beam 141 is fixedly connected to or integrally formed with the main body 11 .
- the mounting beam 141 and the main body 11 can be fixedly connected through fastening connection, snap-in structure snap-in connection, welding, bonding, hot-melt connection, etc.
- the mounting beam 141 and the main body 11 can be integrally formed by injection molding, die casting, forging, cold pressing, hot pressing, etc.
- the mounting beam 141 and the main body 11 can be integrally formed by die-casting, forging, hot pressing, cold pressing, etc.
- the main body 11 is made of plastic material (such as PP, PE, ABS, etc.)
- the mounting beam 141 and the main body 11 can be integrally formed by injection molding.
- the mounting beam 141 and the main body 11 can also be formed separately and then connected together.
- the mounting beam 141 and the main body 11 are made of metal, the mounting beam 141 and the main body 11 can be welded or bonded together.
- the mounting beam 141 and the main body 11 are made of plastic material, the mounting beam 141 and the main body 11 can be bonded together.
- the molding process of the mounting beam 141 and the main body 11 is easier, which can reduce the process cost of the box 10.
- the mounting beam 141 is integrally formed with the main body 11, the assembly of the box 10, external devices and mounting parts is convenient.
- the main body 11 is connected to parts other than the mounting beam 141, and the connection method can be either integrally formed or fixedly connected.
- the specifics are not limited.
- the mounting beam 141 includes at least one protrusion 141 a , each protrusion 141 a protrudes from the top of the main body 11 in a direction away from the accommodation cavity s, and each protrusion 141 a 141a and the main body 11 jointly form a weight-reducing channel 141a1; the mounting position 141b is constructed on the side of the protruding portion 141a facing away from the main body 11.
- the convex portion 141a is the load-bearing structure included in the mounting beam 141 mentioned above. It protrudes relative to the plane of the top surface h of the box 10 in a direction away from the accommodation cavity s.
- the convex portion 141a itself has a certain height, so that The protrusion is provided on the top surface h of the box 10 .
- the mounting position 141b is formed on the side of all the protrusions 141a away from the main body 11. At this time, when the mounting piece is installed on the mounting position 141b, it is in direct contact with the structure of the protrusions 141a and does not directly contact the top surface h, thereby being dispersed through the protrusions 141a. The force on the top of the box 10 is reduced, and the load-bearing capacity of the top of the box 10 is increased.
- Each protrusion 141a can form a multi-faceted structure with one end open, and the top surface h1 of the main body 11 covers the open opening of each protrusion 141a and together forms a weight-reducing channel 141a1.
- the weight reduction channel 141a1 can be formed by hollowing out the inside of the convex portion 141a or by drilling or digging holes to achieve a lightweight design of the box 10.
- each convex portion 141a has a weight-reducing channel 141a1 that runs through it along its extension direction.
- the provision of the weight-reducing channel 141a1 reduces the weight of each convex portion 141a, thereby making the entire box 10 The weight is reduced and the cost is reduced.
- Each weight-reducing channel 141a1 provided throughout can form a hidden channel. In other embodiments, the hidden channel can also be used for operations such as hidden line arrangement.
- all protrusions 141 a extend in the same direction and are spaced apart from each other.
- the direction referred to by "the same direction” may specifically be the first direction F1 or the second direction F2 mentioned above, or may be a direction that is coplanar and intersects with the first direction F1 and the second direction F2, and is not specifically limited.
- the fact that all the protrusions 141 a are spaced apart from each other means that a set distance is maintained between every two adjacent protrusions 141 a in the direction intersecting with the extending direction of the protrusions 141 a. Due to the set interval, a buffer space is formed between each two adjacent convex portions 141a, which can prevent external force acting on the mounting beam 141 from being transmitted to the box 10 and damaging the battery 100. Moreover, the plurality of spaced-apart convex portions 141a can form a sufficiently large support area and fixing position to support the installation piece in a large area, and can be suitable for the installation of installation pieces of different volumes and sizes.
- All the convex portions 141a are arranged in parallel along the same direction, so that the buffer space and the convex portions 141a extend in the same direction. In practical applications, any position in the extension direction of the mounting beam 141 can be buffered.
- the set spacing distance between each two adjacent protrusions 141a may be equal or unequal. It is understandable that, in order to ensure uniform support for the installation component, the set spacing distance between each two adjacent protrusions 141a The intervals are equal.
- all the convex portions 141 a are located on the same plane on the side facing away from the main body 11 .
- All the protrusions 141a are arranged to protrude in the same direction, and the protrusion height of all the protrusions 141a is the same, so that the side of all the protrusions 141a facing away from the installation cavity forms a flat plane in a certain direction, such as a horizontal plane.
- the installation piece is placed on a flat surface for installation. The installation is smoother and simpler, and a firm connection between the installation piece and the mounting beam 141 can be achieved.
- the convex portion 141a may be a four-sided prism-shaped structure, and the same side surfaces of all the convex portions 141a are located on the same plane and jointly define a mounting position 141b for installing the installation piece, so that the installation piece can be placed smoothly. Installed on beam 141.
- the box 10 also includes a side impact reinforcement beam 14.
- the side impact reinforcement beam 14 is disposed on the top of the main body 11 and extends from the middle of the top of the main body 11 toward the main body 11. Opposite outer edges of the top are extended.
- the side impact reinforcement beam 14 refers to a beam structure provided on the top of the main body 11 to enhance the strength of the main body 11 . It can be understood that the side impact reinforcement beam 14 is located outside the main body 11 . specifically.
- the main body 11 and the side impact reinforcement beam 14 are integrally connected to form a whole body, or they can also be connected to a whole body through assembly. Integrated connections include but are not limited to welding, one-piece molding, welding, etc. Assembly connections include but are not limited to snap connections, threaded connections, etc.
- the side impact reinforcement beam 14 can be extended from the middle of the top of the main body 11 to the outer edges of the opposite sides of the top of the body 11 in the first direction F1. At this time, the side impact reinforcement beam 14 can strengthen the box 10 in the first direction F1. Anti-side collision ability.
- the side impact reinforcement beam 14 can also be extended from the middle of the top of the main body 11 to the opposite outer edges of the top of the body 11 in the second direction F2. In this case, the side impact reinforcement beam 14 can strengthen the box 10 in the second direction F2. The ability to prevent side collisions.
- the side impact reinforcement beam 14 can extend from the middle of the top of the main body 11 along two collinear directions to the outer edges of the opposite sides of the top of the main body 11 respectively, or can also extend from the middle of the top of the main body 11 along two intersecting directions toward the main body 11 respectively. Opposite outer edges of the top extend.
- the side impact reinforcement beam 14 extends in two collinear directions from the middle of the top of the main body 11 to the outer edges on opposite sides, the side impact reinforcement beam 14 is implemented by a straight beam, and the structure is simpler.
- the side impact reinforcement beam 14 can extend to the outer edges of both sides, or can extend to the area between the outer edges of both sides and the middle, or can extend to the area beyond the outer edges of both sides. That is to say, the side impact reinforcement
- the specific extension length of the beam 14 is not limited, as long as it extends from the middle of the top of the main body 11 toward the outer edges on opposite sides of the top of the main body 11 .
- the side collision reinforcing beam 14 can be designed to be from the top of the main body 11
- the middle part extends toward the outer edges on both sides of the top of the main body 11 in the left and right directions of the vehicle 1000 to enhance the anti-side collision capability of the vehicle 1000 in the left and right directions and improve the safety performance of the vehicle 1000 .
- the side impact reinforcement beam 14 is provided on the top of the main body 11 of the box 10, which can improve the side impact prevention ability of the box 10, thereby improving the side impact prevention ability of the vehicle 1000 loaded with the battery 100 composed of the box 10. , helping to ensure the safety performance of the battery 100 and the vehicle 1000.
- the side impact reinforcement beam 14 is at least disposed on the top of the bearing member 11a. At this time, since the top of the bearing member 11a forms at least a part of the top of the main body 11, the bearing member 11a has sufficient space for the side impact reinforcement beam 14 to be installed.
- the side impact reinforcement beam 14 extends to connect with the top of the frame 11b.
- the top of the frame 11b also forms a part of the top of the main body 11, and the side impact reinforcement beam 14 can also be extended to connect with the top of the frame 11b.
- the side impact reinforcement beam 14 can also be extended to connect with the top of the frame 11b.
- the reinforcing beam 14 strengthens the connection, which can enhance the connection reliability between the frame 11b and the bearing member 11a.
- the number of side impact reinforcement beams 14 is at least one, and all side impact reinforcement beams 14 extend in the same direction and are spaced apart from each other.
- the direction referred to by "the same direction” may specifically be the first direction F1 or the second direction F2 mentioned above, or may be a direction that is coplanar and intersects with the first direction F1 and the second direction F2, and is not specifically limited.
- each side impact reinforcement beam 14 can enhance the side impact prevention capability of the box 10 in the extension direction, so that the side impact protection capability of the box body 10 in the extension direction is strengthened.
- each side impact reinforcing beam 14 is spaced apart along the direction intersecting the "same direction", which can strengthen the strength of the box 10 at multiple locations, making the structural strength and side impact prevention capabilities of the box 10 more uniform. .
- At least one of the side impact reinforcement beams 14 is configured as a mounting beam 141 , and a mounting position 141 b is configured on a side of the mounting beam 141 away from the main body 11 .
- the side impact reinforcement beam 14 serves as the mounting beam 141 .
- the side impact reinforcement beam 14 includes at least two, it can partially serve as the mounting beam 141 .
- the side impact reinforcement beam 14 close to the front of the vehicle 1000 can be used as the mounting beam 141 for installing the seat 300 (the seat 300 can be the seat 300 in the cab).
- the side impact reinforcement beam 14 includes at least one protruding portion 141a.
- Each protruding portion 141a protrudes from the top of the main body 11 in a direction away from the accommodation cavity s.
- Each protruding portion 141a and the main body 11 jointly form a Weight loss channel 141a1.
- the protruding portion 141a of the side impact reinforcing beam 14 has the same structure as the protruding portion 141a mentioned when introducing the structure of the mounting beam 141 in the above embodiment.
- the convex portion 141a protrudes relative to the plane of the top surface h1 of the main body 11 in a direction away from the accommodation cavity s.
- the convex portion 141a itself has a certain height and thus protrudes from the top surface h1 of the main body 11 .
- Each protrusion 141a can form a structure with multiple surfaces surrounding an open end.
- the top surface h1 of the main body 11 covers the open opening of each protrusion 141a and together forms a weight-reducing channel 141a1.
- the weight reduction channel 141a1 can be formed by hollowing out the interior of the convex portion 141a or by drilling or digging holes to achieve a lightweight design of the box 10.
- each convex portion 141a has a weight-reducing channel 141a1 that runs through it along its extension direction.
- the provision of the weight-reducing channel 141a1 reduces the weight of each convex portion 141a, thereby making the entire box 10 The weight is reduced and the cost is reduced.
- Each weight-reducing channel 141a1 provided throughout can form a hidden channel. In other embodiments, the hidden channel can also be used for operations such as hidden line arrangement.
- all protrusions 141 a extend in the same direction and are spaced apart from each other.
- the fact that all the protrusions 141a are spaced apart from each other means that a set distance is maintained between every two adjacent protrusions 141a in the direction intersecting with the extending direction of the protrusions 141a. Due to the set interval, a buffer space is formed between each two adjacent convex portions 141a, which can prevent external force acting on the mounting beam 141 from being transmitted to the box 10 and damaging the battery 100. Moreover, the plurality of spaced-apart convex portions 141a can form a sufficiently large support area and fixing position to support the installation piece in a large area, and can be suitable for the installation of installation pieces of different volumes and sizes.
- All the convex portions 141 a are arranged in parallel along the same direction, so that the buffer space and the convex portions 141 a extend in the same direction. In practical applications, buffering can be achieved at any position in the extension direction of the side impact reinforcement beam 14 .
- the set spacing distance between each two adjacent protrusions 141a may be equal or unequal. It is understandable that when the side collision reinforcement beam 14 serves as the installation beam 141, in order to ensure uniform support for the installation parts, each phase The set distance between two adjacent convex portions 141a is equal.
- all the convex portions 141 a are located on the same plane on the side facing away from the main body 11 .
- One side of all protrusions 141a is located on the top surface h1 of the main body 11, and all protrusions are set to protrude in the same direction and have the same height, so that the side of all protrusions 141a facing away from the installation cavity is formed in a certain direction.
- a flat plane on the horizontal plane such as a flat plane on a horizontal plane, to achieve a firm connection between the mounting piece and the mounting beam 141 .
- the convex portion 141a may be a four-sided prism-shaped structure, and the same side surfaces of all the convex portions 141a are located on the same plane and jointly define a mounting position 141b for installing the installation piece, so that the installation piece can be placed smoothly. Installed on beam 141.
- the box 10 is formed with a battery cavity s1 and a high-pressure cavity s2 that are independently arranged with each other.
- the battery cavity s1 is used to accommodate the battery cells 20
- the high-pressure cavity s2 is used to accommodate the high-voltage box.
- the high-voltage box is an important safety barrier for the battery pack 100. It is equipped with a high-voltage control system and is mainly used to: connect or disconnect the high-voltage circuit according to the vehicle electrical control requirements; provide current and leakage detection terminals; when the battery pack 100 external current When the battery is too large, controllable load cut-off is achieved; when the external circuit of the battery pack 100 is short-circuited, the high-voltage circuit is disconnected to prevent the battery pack 100 from catching fire; when the battery pack 100 is repaired, the high-voltage circuit can be easily cut off.
- the battery chamber s1 and the high-pressure chamber s2 are provided independently of each other, which means that the battery chamber s1 and the high-pressure chamber s2 are sealed with each other.
- the battery chamber s1 and the high-pressure chamber s2 may be formed by two independent components.
- an independent first component and a second component are provided inside the box 10.
- the first component forms the battery chamber s1 and the second component forms the high-pressure chamber s2.
- a partition may be provided inside the box 10 to separate the accommodation chamber s formed in the box 10 into independent battery chamber s1 and high-pressure chamber s2.
- all the accommodation chambers s formed inside the box 10 can be used as the battery chamber s1, and a high-pressure chamber 15 is constructed outside the box 10 to form the high-pressure chamber s2, so that the battery chamber s1 and the high-pressure chamber s2 are independent of each other.
- the battery cavity s1 is used to accommodate the battery cells 20, and the high-pressure cavity s2 is used to accommodate the high-voltage box.
- the battery cavity s1 and the high-pressure cavity s2 are set independently, if the battery cells 20 in the battery cavity s1 thermally fail, the high-temperature gas leaked will not Entering the high-voltage box will not cause thermal damage to the high-voltage control system in the high-voltage box, which can ensure the normal control function of the high-voltage control system and improve the safety performance of the battery 100 .
- the box 10 further includes a high-pressure chamber 15 .
- a battery chamber s1 is formed in the main body 11 .
- the high-pressure chamber 15 is located outside the main body 11 and is enclosed by itself or together with the main body 11 . The combination forms a high-pressure cavity s2.
- the high-pressure chamber 15 can be a shell 22 structure, with a hollow interior forming a high-pressure chamber 15 for placing a high-pressure box.
- the high-pressure chamber 15 is provided outside the main body 11, and the battery chamber s1 is formed by the main body 11 (at this time, the battery chamber s1 is equivalent to the accommodation chamber s), thus realizing the independent arrangement of the high-pressure chamber s2 and the battery chamber s1.
- the high-pressure chamber 15 When the high-pressure chamber 15 and the main body 11 jointly form a high-pressure chamber s2, the high-pressure chamber 15 has an opening and is installed on the main body 11 through the opening. When the high-pressure chamber 15 is enclosed by itself to form a high-pressure chamber s2, it only has an installation relationship with the main body 11.
- a high-pressure chamber s2 is defined by the high-pressure chamber 15 provided outside the main body 11 .
- the accommodation chamber s formed by the main body 11 can be used as a battery chamber s1 to accommodate the battery cells 20 , thereby increasing the capacitance of the battery 100 .
- the high-pressure chamber 15 is protrudingly disposed on the top of the main body 11 .
- the high-pressure chamber 15 protrudes from the top of the main body 11 , that is, the high-pressure chamber 15 is located outside the main body 11 and is located on the top surface h1 of the main body 11 .
- the high-pressure chamber 15 is located on the top of the main body 11, it is not exposed to the outside of the vehicle 1000 and can be protected from external impacts (such as stones splashed during the driving of the vehicle 1000). , high pressure warehouse 15 is safer.
- the bearing member 11a constructs at least part of the top of the body 11, and the high-pressure chamber 15 is provided on the top of the bearing member 11a, and is enclosed or connected with the bearing member 11a. Together they form a high-pressure cavity s2.
- the bearing member 11a constitutes most of the top area of the main body 11, the high-pressure chamber 15 is arranged on the top of the bearing member 11a. The installation space of the high-pressure chamber 15 is larger and the installation is more stable.
- the high-pressure chamber 15 can also be disposed on the top of the frame 11b, which can be specifically set according to the installation method of the frame 11b and the bearing 11a.
- the high-pressure chamber 15 is disposed close to the top outer edge of the main body 11 .
- the top outer edge of the main body 11 includes: the top outer edge of the main body 11 is set on one side in the direction in front of the vehicle 1000 , the top of the main body 11 is set on one outer edge in the rear direction of the vehicle 1000 , and the top of the main body 11 is set in the left direction of the vehicle 1000 The top of the main body 11 is disposed on one outer edge of the vehicle 1000 in the right direction.
- the high-pressure chamber 15 is disposed near the top of the main body 11 on one outer edge of the rear direction of the vehicle 1000 , that is, the high-pressure chamber 15 is arranged close to the rear of the vehicle 1000 .
- the high-pressure chamber 15 can correspond to the rear of the driving space of the vehicle 1000
- the passenger space arrangement in particular, can be arranged under the seat 300 corresponding to the passenger space, without occupying the activity space of the vehicle 1000.
- the high-pressure chamber 15 and the side impact reinforcement beam 14 are arranged sequentially in the first direction F1, and the side impact reinforcement beam 14 is arranged along the direction that intersects with the first direction F1.
- the second direction F2 is extended and set.
- the box body 10 includes the side impact reinforcement beam 14
- the high pressure chamber 15 and the side impact reinforcement beam 14 can both be located on the top of the main body 11 .
- the high-pressure chamber 15 and the side-impact reinforcement beams 14 are arranged sequentially in the first direction F1, which means that the high-pressure chamber 15 is located on one side of all the side-impact reinforcement beams 14 in the first direction F1.
- the side impact reinforcement beam 14 extends along the second direction F2 that intersects the first direction F1 without interfering with the high pressure chamber 15.
- the structural arrangement of the high pressure compartment 15 and the side impact reinforcement beam 14 is relatively reasonable, and the space at the top of the main body 11 is The utilization rate is higher.
- the high-pressure chamber 15 includes a lid 15a and a box 15b.
- the box 15b is located on the top of the main body 11 and forms a high-pressure chamber s2 open away from the main body 11.
- the lid 15a is detachable.
- the cover is closed on the open side of the high-pressure chamber s2.
- the warehouse box 15b and the main body 11 can be connected by welding, welding, bonding, fastening, etc.
- the bin 15b can be made of plastic.
- the compartment cover 15a and the compartment box 15b can be detachably connected through fasteners or through clamping, and the specific form is not limited.
- the high-pressure chamber s2 is formed by the warehouse box 15b, and the high-pressure chamber s2 is sealed by the warehouse cover 15a, and the warehouse cover 15a and the warehouse box 15b are detachably connected, which facilitates the installation and maintenance of the high-pressure box.
- Figure 17 is a partial structural diagram of the battery 100 in other embodiments of the present application.
- Figure 18 is a side view of the structure shown in Figure 17.
- Figure 19 is an exploded view of the structure shown in Figure 18.
- Figure 20 is a diagram of the structure shown in Figure 18. The cross-sectional view at E-E of the structure shown.
- FIG. 21 is a top view of the structure shown in FIG. 17 .
- the box 10 further includes a middle channel beam 16 .
- the middle channel beam 16 extends along the first direction F1 and is disposed on the top of the main body 11 .
- the outer edges on both sides in the second direction F2 intersecting the direction F1 are equidistantly arranged, and the middle channel beam 16 has a wiring channel 16a for the wire harness to pass through.
- a structure of a middle channel beam 16 is usually provided on the chassis of the body 200 of the vehicle 1000.
- the middle channel beam 16 is a beam structure extending from the front chassis to the rear chassis on the body 200 of the vehicle 1000, and is the collision transmission path of the body 200. and the main structural parts that ensure the rigidity of the body 200 floor.
- the center tunnel beam 16 is arranged in the middle area of the chassis of the vehicle 1000 and extends from the front chassis to the rear chassis in the front-rear direction of the vehicle 1000 .
- the middle channel beam 16 of the vehicle 1000 is directly integrated on the top of the main body 11 of the box 10 .
- the center tunnel beam 16 extends along the first direction F1 (corresponding to the front and rear direction of the vehicle body 200 ), and is equidistant from the outer edges on both sides of the top of the main body 11 in the second direction F2 (corresponding to the left and right direction of the vehicle body 200 ). , to be arranged in the middle area of the top of the main body 11 .
- the center channel beam 16 is designed as a hollow structure.
- the hollow structure inside the middle channel beam 16 is used to form a wiring channel 16a for the wire harness to pass through, which not only reduces the weight, but also enables the layout of the wire harness, making the layout of the wire harness more flexible and safer.
- the middle channel beam 16 can be a sheet metal component formed integrally by stamping, die-casting, etc., or it can be a beam structure formed by welding, welding or fastening multiple sheet metal plates, as long as a wiring channel can be formed. 16a is enough.
- the wiring channel 16a may be located inside the central channel beam 16 (such as a hole inside the central channel beam 16), or may be located outside the central channel beam 16 (such as a groove channel recessed outside the central channel beam 16).
- the middle channel beam 16 can form the wiring channel 16a together with the main body 11, or can be enclosed by itself to form the wiring channel 16a.
- the middle channel beam 16 and the main body 11 can be connected to form a whole through welding, welding, fastening, etc.
- the wiring channel 16a provided in the middle channel beam 16 can be extended along the extension direction of the middle channel beam 16 (i.e., the first direction F1), or can be designed according to other requirements. The details are not limited, as long as the wiring can be realized. Can.
- the middle channel beam 16 can be provided with multiple independent wiring channels 16a to realize classified wiring of various types of wire harnesses and facilitate installation and maintenance.
- the top of the box 10 is configured as the chassis of the vehicle body 200 of the vehicle 1000 (the chassis is the floor of the vehicle body 200), there is no need to provide an additional middle channel beam 16, and the assembly efficiency of the vehicle body 200 is higher.
- the hollow structure formed inside the middle channel beam 16 is used to form a wiring channel 16a for the wire harness to pass through, which can not only reduce the weight, but also realize the layout of the wire harness, making the layout of the wire harness more flexible.
- the middle channel beam 16 includes a beam seat 161.
- the beam seat 161 is disposed on the top of the main body 11 and is formed with a wire groove 16a1 as a wiring channel 16a.
- the wire groove 16a1 faces to accommodate The cavity is depressed.
- the beam seat 161 is directly arranged on the main body 11 and can be fixed to the main body 11 by welding, welding, fastening, etc.
- the beam seat 161 is formed with a wire passage 16a1, which is recessed toward the accommodation cavity s. That is to say, the wire passage 16a1 has a notch away from the accommodation cavity s, through which the wire harness is conveniently inserted.
- the wire groove 16a1 may be a continuous groove structure formed by a concave surface on the side of the beam base 161 facing away from the accommodating cavity s, or it may be a plurality of concave grooves with depressions toward the cavity constructed on the side surface of the beam base 161 away from the accommodating cavity s.
- the wire passing parts of the groove are arranged at intervals along the set direction, and the grooves of all the wire passing parts jointly form the wire passing groove 16a1 of the beam seat 161.
- the beam seat 161 forms a wire passage groove 16a1 that is recessed toward the accommodation cavity s to facilitate the installation of the wire harness.
- the number of wire ducts 16a1 is multiple, and all wire ducts 16a1 extend in the same direction and are spaced apart from each other.
- Each wire trough 16a1 can accommodate one type of wire harness routing (the classification of wire harnesses can be classified according to the objects to which the wire harness is connected, such as wire harnesses connected to air conditioners, wire harnesses connected to car lights, wire harnesses connected to power drive systems, etc. ).
- the wire groove 16a1 is configured to snap into the wire harness running through itself.
- the size of the notch of the wire trough 16a1 may be equivalent to the diameter of the wire harness passing through itself, or the two may interfere with each other to achieve the clamping connection.
- a snap-fitting component can be designed at the notch of the wire passing trough 16a1.
- One end of the snapping component is rotatably connected to one side of the notch of the wire passing trough 16a1, and the other end is connected to the other side of the notch of the wire passing trough 16a1.
- the wire harness is clamped in the wire trough 16a1 by using the clamping component to snap into the notch of the wire trough 16a1.
- the middle channel beam 16 further includes a beam cover 162 , and the beam cover 162 is detachably covered on the open side of the wire passage 16a1 .
- the open side of the wire duct 16a1 is the side where the slot of the wire duct 16a1 is located.
- the beam cover 162 detachably covers the opening side of the wire passage 16a1, that is, the beam cover 162 is detachably connected to the beam seat 161.
- the beam cover 162 and the beam base 161 are detachably engaged, or the beam cover 162 and the beam base 161 are detachably connected through fasteners (such as bolts) to realize the detachable connection between the beam cover 162 and the beam base 161
- fasteners such as bolts
- the high-voltage cavity s2 is connected to the wiring channel 16a.
- the wire harness is usually led out from the high-voltage box in the high-voltage cavity s2 and then supplies power to the electrical devices, so the wire harness passes through the high-voltage cavity s2 and the wiring channel 16a.
- connection between the high-voltage cavity s2 and the wiring channel 16a means that the wire harness coming out of the high-voltage cavity s2 can enter the wiring channel 16a.
- the high-voltage cavity s2 has a wiring opening, and the wiring opening is opposite to the entrance of the wiring channel 16a. At this time, there is no obstacle between the wiring opening and the entrance of the wiring channel 16a.
- the wire harness can directly enter the entrance of the wiring channel 16a without turning.
- the high-voltage chamber s2 may have a wiring opening, and the wiring opening is not opposite to the entrance of the wiring channel 16a and is spatially connected.
- the wire harness coming out of the wiring opening needs to turn around to avoid obstacles and then enter the wiring channel 16a through the entrance of the wiring channel 16a.
- the high-voltage cavity s2 is connected to the wiring channel 16a, and the wiring harness coming out of the high-voltage cavity s2 can be arranged through the wiring channel 16a.
- the middle channel beam 16 and the high pressure chamber 15 are arranged adjacently along the first direction F1.
- the middle tunnel beam 16 usually extends from the front chassis of the body 200 to the rear chassis of the body 200 .
- the high-pressure chamber 15 is located on one side of the middle tunnel beam 16 in the first direction F1 .
- the high-pressure chamber 15 can be arranged in front of the middle tunnel beam 16 or rear.
- the high-pressure chamber 15 is arranged behind the middle tunnel beam 16, and the high-pressure chamber 15 corresponds to the position of the rear chassis of the body 200. Since the position of the rear chassis of the body 200 can be used to install the seat 300 of the passenger compartment of the vehicle 1000, it can be passed through
- the arrangement of the high-pressure chamber 15 is achieved by hiding the high-pressure chamber 15 in the space under the seat 300, so that the space utilization rate of the passenger compartment of the vehicle 1000 is higher.
- the top surface h of the box 10 is formed with a first area ha and a second area hb.
- the second area hb surrounds the first area ha.
- the second area hb is configured with multiple mounts. part 13a3, and the battery 100 is mounted on an external device through the mounting part 13a3.
- the first area ha and the second area hb can be formed by another structural division, such as by disposing the seal 12 on the top of the box 10 and dividing the top surface h of the box 10 into a third area located on the periphery of the seal 12
- the second area hb and the first area ha located inside the seal 12 are independent of each other when the battery 100 is installed on an external device through the mounting part 13a3.
- first area ha and the second area hb can also be automatically partitioned on the top surface h. At this time, there is no other structural gap between the first area ha and the second area hb.
- the first area ha and the second area hb may also be connected to each other.
- the area size of the first area ha and the area size of the second area hb are not limited.
- the first area ha and the second area hb can be flat surfaces or uneven surfaces, and their specific structures are not limited.
- the mounting portion 13a3 is formed in the second area hb, so that the box 10 is connected to the body 200 through the outer area of the top. At this time, the box body 10 only receives the force in the vertical direction of the vehicle body 200, which reduces the force transmission path and is more conducive to improving the rigidity and lateral extrusion capability of the entire vehicle.
- the top surface h of the box 10 may also include other areas.
- the other areas may be provided between the two, on the periphery of the two, or inside the two. Yes, this application is not specifically limited here.
- the distance L2 between the geometric centers of the orthographic projections of each two adjacent mounting parts 13a3 in the second area hb is 80 mm-500 mm.
- Orthographic projection refers to a projection in which parallel projection lines are perpendicular to the projection surface, that is, the mounting part 13a3 is projected on the second area hb in a direction perpendicular to the second area hb.
- each mounting part 13a3 has a mounting stress point
- the geometric center of the orthographic projection of each mounting part 13a3 in the second area hb is the mounting stress point.
- each mounting hole k1 in the dense mounting area can be set as close as possible to the 80mm side.
- the distance between the mounting holes k1 in the sparse mounting area i.e. distance L2 can be set as close as possible to the 500mm side.
- the distance L2 between the geometric centers of the orthographic projections of each two adjacent mounting parts 13a3 in the second area hb is 80 mm-300 mm.
- the distance L2 is within the range of 80mm-300mm, which can ensure uniform connection between the battery 100 and the external device, and at the same time ensure the connection strength between the battery 100 and the external device.
- a sealing area hc is also formed on the top surface h of the box 10, the sealing area hc is provided between the first area ha and the second area hb, and the sealing area hc surrounds The first area ha and the sealing area hc are used for installing the seal 12, and the seal 12 is used for contact with external devices.
- the sealing area hc is also a part of the top surface h of the box 10. It is located between the first area ha and the second area hb to separate the first area ha and the second area hb to form a non-connected relationship.
- the sealing area hc The area is not likely to be too large. Its main function is to install the seal 12 to isolate the first area ha and the second area hb. It should be set to follow the size, volume and shape of the seal 12 as much as possible to ensure that the seal 12 is All are assembled in the sealing area hc.
- the seal 12 has different states in the sealing area hc.
- the seal 12 contacts an external device and the box 10 is fixedly connected to the external device, the seal 12 is in a compressed state and will produce a certain deformation to ensure Tightness.
- the seal 12 returns to its original shape.
- the battery 100 can be installed at the bottom of the body 200, and is sealingly connected to the body 200 through the seal 12 on the sealing area hc.
- the first area ha Forming a closed interior of the body 200
- the second area hb is the exterior of the body 200. Fluids or solid particles outside the body 200 cannot leak into the interior of the body 200. For example, stones or liquids splashed during the driving of the vehicle 1000 cannot hit the body. 200 inside, thereby achieving the sealing and structural reliability inside the body 200.
- the sealing member 12 when the box 10 includes the sealing member 12, the sealing member 12 is installed in the sealing area hc to seal and isolate the first area ha and the second area hb.
- the specific arrangement form of the seal 12 has been described in detail above and will not be repeated here.
- the top surface h of the box 10 may also include other areas. area, other areas can be set inside the first area ha or outside the second area hb, which is not specifically limited in this application.
- the shortest distance L1 between the geometric center of the orthographic projection of the second area hb and the outer edge of the sealing area hc of the mounting part 13a3 is 30 mm-200 mm.
- the outer edge of the sealing area hc is the common boundary line between the sealing area hc and the second area hb.
- the sealing area hc also has an inner edge, and its inner edge is the common boundary line between the sealing area hc and the first area ha.
- the shortest distance L1 between the geometric center of the orthographic projection of the mounting portion 13a3 in the second area hb and the outer edge of the sealing area hc refers to a perpendicular line drawn from the geometric center of each mounting portion 13a3 to the outer edge of the sealing area hc.
- the length of the vertical line is to ensure that the distance between the seal 12 and the mounting part 13a3 is within a limited range.
- the shortest distance (ie, the distance L1) between the mounting stress point of the control mounting portion 13a3 and the outer edge of the sealing area hc is 30mm-200mm.
- the mounting stress point of the mounting part 13a3 can prevent the mounting stress point of the mounting part 13a3 from being too far away from the seal 12.
- it ensures the sealing effect of the seal 12 on the interior of the body 200, and on the other hand, it reduces the need for each mounting part 13a3 to be mounted on the body 200.
- the mounting torque effectively shortens the mounting arm and ensures the connection stiffness between the battery 100 and the body 200.
- the sealing area hc is coplanar with the second area hb.
- the sealing area hc and the second area hb have the same height in the vertical direction, and the sealing area hc and the second area hb have the same height in the vertical direction.
- the area hc is used to set the seal 12 to perform the sealing function.
- the second area hb is configured with a mounting part to perform the mounting function.
- the mounting stress point of each mounting part 13a3 is located with the sealing area hc. In the same plane and at the same height, the mounting stress points and seals 12 only bear force in the vertical direction, thereby reducing the lateral structural stress on the box 10 and the body 200 and improving the stiffness of the vehicle 1000.
- the coplanar plane of the first area ha, the second area hb and the sealing area hc is in contact with the external device.
- the top surface h of the box 10 has a larger contact area with the external device, which helps to improve the connection between the box 10 and the external device.
- the connection reliability is high, and the top structure of the box 10 is relatively flat and more beautiful.
- the internal area of the vehicle body 200, the external area of the vehicle body 200 and the sealing area hc on the top surface h of the box 10 are all coplanar, ensuring that the inside of the vehicle body 200 of the box 10 and the outside of the vehicle body 200 are They only bear force in the vertical direction, thereby further reducing the force on the lateral structure of the vehicle 1000 .
- the mounting portion 13a3 includes at least one mounting hole k1, all the mounting holes k1 penetrate the second area hb.
- the connector can compare the periphery from the top of the box 10 when connecting the box 10 to an external device.
- the second area hb is connected to the top of the box 10 to improve the connection strength between the box 10 and the external device.
- FIG. 14 there is a reserved distance between the outer edge of the sealing area hc near the second area hb and the circumferential side wall n of the main body 11 .
- the outer edge of the sealing area hc close to the second area hb is not in the vertical direction with the plane of the circumferential side wall n of the main body 11. Therefore, there is a certain reserved distance between the outer edge of the sealing area hc and the outer edge of the top surface h1 of the main body 11 .
- the two edges of the seal 12 coincide with the inner and outer edges of the sealing area hc.
- both sides of the seal 12 are deformed. The side overflows the sealing area hc, one side extends beyond the sealing area hc into the first area ha, and the other side extends beyond the sealing area hc into the second area hb.
- a reserve distance between the outer edge of the sealing area hc close to the second area hb and the axial side wall of the main body 11 can reserve enough deformation space for the deformation of the seal 12 and prevent the seal 12 from crossing the main body when deforming.
- the top surface h1 of 11 overflows to other areas on the top of box 10 and interferes with structures on other areas.
- the box 10 may also include other structures besides the main body 11 and the lateral beams 13.
- the top surface h of the box 10 is composed of the top surface h1 of the main body 11 and the top surface of the lateral beams 13. h2 and the top surfaces of other structures are jointly defined.
- first area ha and the sealing area hc are located on the top surface h1 of the main body 11.
- the top surface h1 of the main body 11 may also include other areas, which are not specifically limited here.
- At least part of the second area hb and the first area ha are located on the top surface h1 of the main body 11 .
- the top surface h1 of the main body 11 is divided into a first area ha, a sealing area hc surrounding the first area ha, and a second area hb surrounding the sealing area hc.
- a sealing area hc surrounding the first area ha
- a second area hb surrounding the sealing area hc.
- the second area hb on the top surface h1 of the main body 11 is the reserved distance between the outer edge of the sealing area hc close to the second area hb and the circumferential side wall n of the main body 11 to ensure that the sealing member Enough deformation space is reserved for the deformation of 12 to prevent the seal 12 from crossing the top surface h1 of the main body 11 and overflowing onto the lateral beam 13 when deformed.
- the mounting portion 13a3 is located in the second area hb defined by the top surface h2 of the lateral beam 13.
- mounting hole k1 is provided in the second area hb defined by the top surface h2, and also has the beneficial effect of the mounting portion 13a3 being provided on the top of the lateral beam 13, which will not be described again here.
- the top surface h of the box 10 can be defined by the top surface h1 of the main body 11 and the top surface h2 of the lateral beams 13 .
- Setting a reserve distance between the outer edge of the sealing area hc close to the second area hb and the axial side wall of the main body 11 can reserve sufficient deformation space for the deformation of the seal 12 and prevent the seal 12 from crossing the main body when deforming.
- the top surface h1 of 11 overflows to the top surface h2 of the lateral beam 13, thereby interfering with the mounting of the mounting portion 13a3 on the lateral beam 13.
- the mounting portion 13a3 is provided on the first sub-beam 13a1 and/or the second sub-beam 13a2, and in the first direction F1 and/or the second direction F2, each adjacent
- the distance L2 between the geometric centers of the orthographic projection of the two mounting parts 13a3 in the second area hb is 80mm-500mm.
- first sub-beam 13a1 and the second sub-beam 13a2 For the introduction of the first sub-beam 13a1 and the second sub-beam 13a2, please refer to the above description and will not be described in detail here.
- Two first sub-beams 13a1 extend along the first direction F1
- two second sub-beams 13a2 extend along the second direction F2.
- Mounting portions are respectively provided on the first sub-beams 13a1 and/or the second sub-beams 13a2. 13a3, so that the mounting portion 13a3 extends along the first direction F1 and/or the second direction F2, thereby forming a uniform mounting and fixation with the external device in multiple directions to further improve the connection between the external device and the box 10 connection method.
- the distance between the geometric centers of the orthographic projections of each two adjacent mounting parts 13a3 in the second area hb and the distance between the geometric centers of adjacent mounting holes k1 are: A limited range to ensure that the distance between the mounting hole k1 and the mounting hole k1 is controllable along the extension direction of the first sub-beam 13a1 and along the extension direction of the second sub-beam 13a2, so that the vehicle body 200 is stressed Evenly.
- the middle channel beam 16 is located in the first area ha, so that the middle channel beam 16 can be located in the middle area of the main body 11 .
- the box 10 includes the main body 11 and the high-pressure chamber 15.
- the battery cavity s1 is formed in the main body 11.
- the high-pressure chamber 15 is located on the top of the main body 11 and is located in the first area ha.
- the above-mentioned high-pressure chamber 15 is enclosed by itself or is enclosed together with the above-mentioned main body 11 to form the above-mentioned high-pressure chamber s2. Since the first area ha forms most of the top area of the main body 11, arranging the high-pressure chamber 15 in the first area ha can improve the space utilization of the first area ha.
- the present application provides a battery 100, including the box 10 and the battery cell 20 described in any of the above embodiments.
- the battery cell The body 20 is accommodated in the accommodation cavity s. Since the battery 100 includes the above-mentioned case 10, it has all the beneficial effects of the above-mentioned case 10, which will not be described again here.
- the battery 100 also includes a high-voltage box (not shown).
- the box 10 is formed with a battery chamber s1 and a high-voltage chamber s2 that are independently arranged with each other.
- the battery chamber s1 is used to accommodate the battery cells 20
- the high-voltage chamber s2 is used for accommodating the battery cells 20 . To accommodate the high voltage box.
- the high-voltage box is an important safety barrier for the battery pack 100. It is equipped with a high-voltage control system. It is mainly used to: connect or disconnect the high-voltage circuit according to the vehicle electrical control requirements; provide current and leakage detection terminals; when the battery pack 100 is external When the current is too large, controllable on-load cutoff is achieved; when the external circuit of the battery pack 100 is short-circuited, the high-voltage circuit is disconnected to prevent the battery pack 100 from catching fire; when the battery pack 100 is repaired, the high-voltage circuit can be easily cut off.
- the currents of all the battery cells 20 are connected and collected through the high-voltage box, and safe electric energy is provided to the outside, so that the battery 100 can safely supply power to the outside world.
- the specific structure of the high-voltage box reference can be made to conventional arrangements in the field. This application does not involve specific improvements to the high-voltage box.
- the box 10 includes a main body 11, which is enclosed to form an accommodation cavity s.
- the main body 11 includes a bearing member 11a located on the top of the box 10 and used to define the accommodation cavity s.
- the battery The unit 20 is arranged on the bearing member 11a.
- the bearing member 11 a is a component capable of bearing the weight of the battery cell 20 , and may be a bearing plate, a bearing block, a bearing sheet, a bearing frame, etc., and is not specifically limited.
- the battery cell 20 may be disposed below the carrier 11a, and together with the carrier 11a bear the force on the top of the battery 100 box 10, thereby improving the rigidity of the top of the battery 100 box 10.
- the battery cell 20 is bonded to the carrier 11a.
- the battery cell 20 and the carrier 11a can be bonded with an adhesive such as epoxy resin glue, acrylate glue, etc., but the details are not limited.
- an adhesive such as epoxy resin glue, acrylate glue, etc.
- the battery cell 20 and the carrier 11a are bonded, which not only facilitates the connection, but also simplifies the structure of the battery 100.
- the electrode terminal 21a is arranged on the outer surface of the battery cell 20 except for the first outer surface m1.
- the first outer surface m1 faces the carrier 11a and is usually a smooth surface without protruding or recessed structures such as electrode terminals 21a and liquid injection holes.
- the first outer surface m1 is the upward outer surface of the battery cell 20.
- the battery cell 20 includes the above-mentioned casing 22 and the end cover 21 .
- the casing 22 and the end cover 21 form an internal environment in which the battery cell 20 accommodates the electrode assembly 23 .
- the end cover 21 is located at one end of the case 22 , and the electrode terminal 21 a is arranged on the end cover 21 . At this time, any outer surface of the case 22 can be used as the first outer surface m1 of the battery cell 20 .
- the electrode terminal 21a includes a positive terminal and a negative terminal.
- the positive terminal is used for electrical connection with the positive electrode sheet in the electrode assembly 23, and the negative terminal is used for electrical connection with the negative electrode sheet in the electrode assembly 23.
- the positive terminal and the negative terminal can be arranged on the same outer surface of the battery cell 20 (such as a square battery cell), or they can be respectively arranged on two different outer surfaces of the battery cell 20 (such as a cylindrical battery cell). body).
- the first outer surface m1 is a surface of the battery cell 20 that is different from the two outer surfaces.
- the battery cell 20 has a second outer surface m2 disposed opposite to the first outer surface m1, and the electrode terminal 21a is arranged on the second outer surface.
- the second outer surface m2 is the outer surface of the battery cell 20 that is opposite to the first outer surface m1.
- the second outer surface m2 is opposite to the bottom cover 11c.
- the electrical device includes the above-mentioned battery 100, it has all the beneficial effects in the above-mentioned embodiments, which will not be described again here.
- FIG. 1 is a schematic diagram of a battery 100 applied to a vehicle body 200 in some embodiments of the present application.
- the body 200 of the vehicle 1000 refers to the part of the vehicle 1000 used for carrying people and loading cargo, including the cockpit, passenger compartment, engine compartment, luggage compartment, etc.
- the body 200 usually includes an outer shell and doors, windows, decorative parts, seats 300, air conditioning devices, etc. located on the outer shell.
- the shell usually refers to the structure composed of the vehicle's 1000 longitudinal beams, cross beams, chassis, pillars and other main load-bearing components, as well as the sheet metal parts connected to them.
- the battery 100 being disposed at the bottom of the vehicle body 200 mainly means that the battery 100 is disposed at the bottom of the housing.
- arranging the battery 100 at the bottom of the vehicle body 200 does not occupy the space inside the vehicle body 200 and helps reduce the volume and weight of the vehicle body 200 .
- the battery 100 is connected to the vehicle body 200 via the top of the box 10 , and the top of the box 10 is configured to form at least a portion of the chassis of the vehicle body 200 .
- the electrical device includes a vehicle 1000 , and a battery 100 is provided at the bottom of the body 200 of the vehicle 1000 .
- the battery 100 includes a box 10 and a battery cell 20.
- the box 10 includes a carrier 11a at the top.
- the battery cell 20 is located in the box 10 and suspended on the carrier 11a, and the electrode terminals of the battery cell 20 21a is located on the outer surface of the battery cell 20 facing away from the carrier 11a, which forms at least part of the chassis of the vehicle 1000.
- the battery 100 is suspended solely on the supporting member 11a, which can increase the strength of the supporting member 11a and thereby increase the strength of the top of the battery cell 20, so that the supporting member 11a can meet certain stress requirements when used as a chassis.
- the electrode terminal 21a of the battery cell 20 is away from the carrier 11a, and the battery cell 20 can be directly installed on the carrier 11a, eliminating the gap between the battery cell 20 and the carrier 11a, and using the saved gap.
- the energy of the battery 100 can be increased, thereby improving the endurance of the vehicle 1000.
- the electrical device includes a vehicle, and a battery is provided at the bottom of the vehicle body.
- the battery includes a box and a battery cell.
- the box includes a top surface facing away from the accommodation cavity.
- the top surface is formed with a first area, a second area and a sealing area between them.
- the sealing area surrounds the first area.
- the sealing area For installing the sealing member, the second area is configured with a plurality of mounting holes, and the battery is installed on the external device through the mounting holes so that the sealing member is in sealing contact with the external device.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Aviation & Aerospace Engineering (AREA)
- Battery Mounting, Suspending (AREA)
Abstract
Description
Claims (19)
- 一种箱体,用于电池,所述箱体具有用于容纳电池单体的容纳腔、及背向所述容纳腔的顶面;所述箱体的顶面形成有第一区域、第二区域及位于两者之间的密封区,所述密封区包围所述第一区域,所述密封区用于安装密封件,所述第二区域构造有多个挂载部,且所述电池通过所述挂载部安装于外部装置并使得所述密封件与所述外部装置接触;其中,所述挂载部在所述第二区域的正投影的几何中心与所述密封区的外边缘之间的最短间距为30mm-200mm。
- 根据权利要求1所述的箱体,其中,所述挂载部在所述第二区域的正投影的几何中心与所述密封区的外边缘之间的最短间距为50mm-100mm。
- 根据权利要求1-2任一项所述的箱体,其中,所述密封区与所述第二区域共面。
- 根据权利要求1-2任一项所述的箱体,其中,所述第一区域、所述第二区域和所述密封区共面。
- 根据权利要求1-4所述的箱体,其中,所述挂载部包括至少一个挂载孔,所述挂载孔贯穿所述第二区域。
- 根据权利要求1-5任一项所述的箱体,其中,所述箱体包括所述密封件,所述密封件安装于所述密封区。
- 根据权利要求1-6任一项所述的箱体,其中,所述箱体包括主体,所述主体围合形成所述容纳腔,所述主体的顶面界定形成所述箱体的顶面的至少一部分,所述第一区域及所述密封区位于所述主体的顶面。
- 根据权利要求7所述的箱体,其中,所述箱体还包括侧向梁,所述主体具有环绕自身顶部外缘设置的周向侧壁,所述侧向梁设于所述周向侧壁上,所述主体的顶面与所述侧向梁的顶面共同界定形成所述箱体的顶面。
- 根据权利要求8所述的箱体,其中,所述挂载部位于由所述侧向梁的顶面界定的所述第二区域。
- 根据权利要求8-9任一项所述的箱体,其中,所述密封区靠近所述第二区域的外边缘与所述主体的周向侧壁之间具有预留距离。
- 根据权利要求7-10任一项所述的箱体,其中,所述主体包括承载件和边框,所述边框围合形成有至少其顶端贯通设置的空腔,所述承载件盖合于所述空腔的顶端,所述承载件与所述边框围合形成至少部分所述容纳腔;所述侧向梁设置于由所述边框所界定的所述周向侧壁上。
- 一种电池,包括:如权利要求1-11任一项所述的箱体;及电池单体,容纳于所述容纳腔。
- 根据权利要求12所述的电池,其中,所述箱体包括主体,所述主体围合形成所述容纳腔,所述主体包括位于所述箱体顶部、并用于界定所述容纳腔的承载件,所述电池单体设置于所述承载件上。
- 根据权利要求13所述的电池,其中,所述电池单体悬吊于所述承载件上。
- 根据权利要求12-14任一项所述的电池,其中,所述电池单体面向所述承载件的外表面为第一外表面,所述电池单体包括电极端子,所述电极端子布置于所述电池单体除所述第一外表面之外的外表面。
- 根据权利要求15所述的电池,其中,所述电池单体具有与所述第一外表面相背设置的第二外表面,所述电极端子布置于所述第二外表面。
- 一种用电装置,包括如权利要求11至16任一项所述的电池,所述电池用于为所述用电装置提供电能。
- 根据权利要求17所述的用电装置,其中,所述用电装置包括车辆,所述电池设置于所述车辆车身的底部。
- 根据权利要求18所述的用电装置,其中,所述电池经由所述箱体的顶部与所述车身连接且所述箱体的顶部被配置为形成所述车身底盘的至少一部分。
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KR1020247023904A KR20240121322A (ko) | 2022-06-29 | 2022-06-29 | 케이스, 전지 및 전기기기 |
PCT/CN2022/102306 WO2024000255A1 (zh) | 2022-06-29 | 2022-06-29 | 箱体、电池及用电装置 |
EP22948373.0A EP4451442A1 (en) | 2022-06-29 | 2022-06-29 | Box, battery and electric device |
CN202280005961.4A CN116325318A (zh) | 2022-06-29 | 2022-06-29 | 箱体、电池及用电装置 |
CN202223312313.XU CN219350463U (zh) | 2022-06-29 | 2022-12-08 | 箱体、电池及用电装置 |
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PCT/CN2022/102306 WO2024000255A1 (zh) | 2022-06-29 | 2022-06-29 | 箱体、电池及用电装置 |
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EP (1) | EP4451442A1 (zh) |
KR (1) | KR20240121322A (zh) |
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WO (1) | WO2024000255A1 (zh) |
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CN110635084A (zh) * | 2019-10-11 | 2019-12-31 | 中车资阳机车有限公司 | 一种轨道工程车用动力电池包的安装和防护结构 |
CN211731599U (zh) * | 2019-12-31 | 2020-10-23 | 比亚迪股份有限公司 | 车身地板总成及其电池包、车辆 |
JP2020189567A (ja) * | 2019-05-22 | 2020-11-26 | マツダ株式会社 | 電動車両の下部車体構造 |
JP2021023946A (ja) * | 2019-07-31 | 2021-02-22 | 株式会社神戸製鋼所 | 電動車両用バッテリーケースおよびその製造方法 |
CN213768245U (zh) * | 2020-10-29 | 2021-07-23 | 深圳市柯讯科技有限公司 | 集成化动力电池系统 |
CN113328182A (zh) * | 2021-05-18 | 2021-08-31 | 浙江嘉浦科技有限公司 | 一种搭载于车辆的电池包及电池模组更换方法 |
CN114083972A (zh) * | 2021-12-13 | 2022-02-25 | 广州小鹏汽车科技有限公司 | 电池包的安装结构和车辆 |
-
2022
- 2022-06-29 WO PCT/CN2022/102306 patent/WO2024000255A1/zh active Application Filing
- 2022-06-29 CN CN202280005961.4A patent/CN116325318A/zh active Pending
- 2022-06-29 KR KR1020247023904A patent/KR20240121322A/ko unknown
- 2022-06-29 EP EP22948373.0A patent/EP4451442A1/en active Pending
- 2022-12-08 CN CN202223312313.XU patent/CN219350463U/zh active Active
Patent Citations (7)
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JP2020189567A (ja) * | 2019-05-22 | 2020-11-26 | マツダ株式会社 | 電動車両の下部車体構造 |
JP2021023946A (ja) * | 2019-07-31 | 2021-02-22 | 株式会社神戸製鋼所 | 電動車両用バッテリーケースおよびその製造方法 |
CN110635084A (zh) * | 2019-10-11 | 2019-12-31 | 中车资阳机车有限公司 | 一种轨道工程车用动力电池包的安装和防护结构 |
CN211731599U (zh) * | 2019-12-31 | 2020-10-23 | 比亚迪股份有限公司 | 车身地板总成及其电池包、车辆 |
CN213768245U (zh) * | 2020-10-29 | 2021-07-23 | 深圳市柯讯科技有限公司 | 集成化动力电池系统 |
CN113328182A (zh) * | 2021-05-18 | 2021-08-31 | 浙江嘉浦科技有限公司 | 一种搭载于车辆的电池包及电池模组更换方法 |
CN114083972A (zh) * | 2021-12-13 | 2022-02-25 | 广州小鹏汽车科技有限公司 | 电池包的安装结构和车辆 |
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CN116325318A (zh) | 2023-06-23 |
EP4451442A1 (en) | 2024-10-23 |
CN219350463U (zh) | 2023-07-14 |
KR20240121322A (ko) | 2024-08-08 |
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