WO2023281757A1 - Receptacle connector and method for producing same - Google Patents

Receptacle connector and method for producing same Download PDF

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Publication number
WO2023281757A1
WO2023281757A1 PCT/JP2021/026042 JP2021026042W WO2023281757A1 WO 2023281757 A1 WO2023281757 A1 WO 2023281757A1 JP 2021026042 W JP2021026042 W JP 2021026042W WO 2023281757 A1 WO2023281757 A1 WO 2023281757A1
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WO
WIPO (PCT)
Prior art keywords
receptacle connector
primary injection
injection molded
female
molded
Prior art date
Application number
PCT/JP2021/026042
Other languages
French (fr)
Japanese (ja)
Inventor
康行 工藤
Original Assignee
山一電機株式会社
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Publication date
Application filed by 山一電機株式会社 filed Critical 山一電機株式会社
Priority to PCT/JP2021/026042 priority Critical patent/WO2023281757A1/en
Publication of WO2023281757A1 publication Critical patent/WO2023281757A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/10Sockets for co-operation with pins or blades
    • H01R13/11Resilient sockets
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/40Securing contact members in or to a base or case; Insulating of contact members
    • H01R13/405Securing in non-demountable manner, e.g. moulding, riveting
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/502Bases; Cases composed of different pieces

Definitions

  • the present invention relates to a receptacle connector and its manufacturing method.
  • Patent Document 1 discloses a power supply connector device consisting of a plug and a receptacle, and in particular, discloses providing cleaning terminals in addition to main contact terminals, as shown in FIG.
  • FIG. 13 of the present application shows the female contact terminal shown in FIG. 2(C) of Patent Document 1.
  • the female contact 23' is constructed by bending a single metal plate at a plurality of points.
  • the clearance G1 of the arm pair 241 With high accuracy, the force required for connecting and disconnecting the plug connector and the receptacle connector can be kept within the target range.
  • the inventors of the present application have developed a new problem of providing a receptacle connector that prevents variations in the predetermined clearance that the arm pair should have, or promotes easy fine adjustment thereof. Found it.
  • a receptacle connector is a receptacle connector detachably connected to a plug connector, an insulator; a female contact group in which a plurality of female contacts are arranged in the insulator along a direction perpendicular to the attaching/detaching directions of the plug connector and the receptacle connector;
  • the female contact has a pair of arms that sandwich the male contact of the plug connector, and a connecting portion to which an electric wire is to be electrically connected,
  • the female contact is configured in combination to electrically connect at least two separate and independent metal members, and the at least two metal members are configured such that the female contact has the arm pair and the connecting portion.
  • the insulator includes a plurality of primary injection molded parts to which the at least two metal members are fixed in each primary injection molded part, and a secondary injection molded part to which the plurality of primary injection molded parts are fixed. It has a molded part.
  • the primary injection molded part has a plurality of exposed surfaces exposed from the secondary injection molded part.
  • the plurality of exposed surfaces may be spaced apart on a predetermined wall surface of the secondary injection molded part.
  • a part of the secondary injection-molded portion is provided between the primary injection-molded portions adjacent in the arrangement direction of the plurality of female contacts.
  • the at least two separate and independent metal members include a first metal member and a second metal member, and the first metal member and the second metal member constitute the pair of arms. comprising a first arm portion and a second arm portion arranged oppositely, the first arm portion and the second arm portion being shaped to define a predetermined clearance near their free ends; The predetermined clearance sets the force required to attach and detach the plug connector and the receptacle connector.
  • Each of the plurality of primary injection molded parts may be provided for each female contact of the plurality of female contacts.
  • a method of manufacturing a receptacle connector includes a pair of arms configured to sandwich a male contact of a plug connector, and a plurality of female contacts having connecting portions to which electric wires are to be electrically connected.
  • a method of manufacturing a receptacle connector provided with a group of female contacts including: forming each female contact by combining at least two metal members; a step of fixing the at least two metal members to a primary injection molded portion of each primary injection molded product; and a step of secondary injection molding the plurality of primary injection molded products. and fixing the primary injection molded parts of the plurality of primary injection molded products to the secondary injection molded part of the insulator in the step of forming the insulator provided with the female contact group.
  • a primary injection molding may be performed for each female contact in a first mold. Secondary injection molding may be performed on a plurality of primary injection molded articles in a second mold.
  • a receptacle connector that prevents variation in the predetermined clearance that the arm pair should have, or promotes easy fine adjustment thereof.
  • FIG. 1(a) is a schematic side view of a coupling of a plug connector and a receptacle connector according to one aspect of the present disclosure
  • FIG. FIG. 1(b) is a schematic diagram showing a connected state of a plug connector and a receptacle connector according to one aspect of the present disclosure
  • 1 is a schematic perspective view of a receptacle connector according to one aspect of the present disclosure
  • FIG. 3 is a schematic perspective view of a receptacle connector according to one aspect of the present disclosure, showing the opposite side of FIG. 2
  • FIG. 1 is a schematic top view of a receptacle connector according to one aspect of the present disclosure
  • FIG. 1 is a schematic bottom view of a receptacle connector according to one aspect of the present disclosure
  • FIG. FIG. 6(a) is a schematic top view of a receptacle connector with signal lines and power lines attached.
  • FIG. 6(b) is a schematic bottom view of a receptacle connector with signal lines and power lines attached.
  • FIG. 7(a) is a schematic perspective view of a male contact.
  • FIG. 7(b) is a schematic side view of a male contact.
  • FIG. 8(a) is a schematic perspective view of a female contact constructed from a combination of first and second metal members.
  • FIG. 8(b) is a top view thereof.
  • FIG. 8(c) is a side view thereof.
  • FIG. 9(a) is a schematic perspective view of a female contact constructed from a combination of first and second metal members.
  • FIG. 9(b) is a top view thereof.
  • FIG. 9(c) is a side view thereof.
  • FIG. 4 is a schematic perspective view showing a female contact for power transmission and a primary injection molded part;
  • FIG. 4 is a schematic cross-sectional view showing a form in which the plug connector contacts a lock portion provided on an insulator of the receptacle connector when the plug connector and the receptacle connector are coupled;
  • 4 is a schematic flow chart showing the manufacturing process of the receptacle connector;
  • 1A and 1B are a schematic perspective view and a top view of a female contact disclosed in Patent Document 1;
  • FIGS. 1-10 Various embodiments and features according to the present disclosure are described below with reference to FIGS. A person skilled in the art can combine each embodiment and/or each feature without undue explanation, and can also understand the synergistic effect of this combination. Redundant explanations among the embodiments will be omitted in principle.
  • the referenced drawings are primarily for the purpose of describing the invention and are simplified for drawing convenience. Each feature is valid not only for the connector and manufacturing method thereof disclosed herein, but is a universal feature applicable to various other connectors and manufacturing methods thereof not disclosed herein. be understood as
  • FIG. 1(a) A plug connector 1 and a receptacle connector 2 according to a non-limiting example of the present disclosure are shown in FIG. 1(a).
  • the plug connector 1 and the receptacle connector 2 can be attached/detached in the attachment/detachment direction D1.
  • the direction from the receptacle connector 2 to the plug connector 1 is defined as upward
  • the direction from the plug connector 1 to the receptacle connector 2 is defined as downward.
  • the plug connector 1 and receptacle connector 2 are a type of battery connector.
  • the plug connector 1 has an insulator 11 and a male contact group 12.
  • a plurality of male contacts 13 are arranged on the insulator 11 along the width direction D2 perpendicular to the attaching/detaching direction D1.
  • the receptacle connector 2 has an insulator 21 and a female contact group 22 .
  • a plurality of female contacts 23 are arranged on the insulator 21 along the width direction D2 perpendicular to the attaching/detaching direction D1.
  • Each contact 13, 23 is partially embedded in the insulator 11, 21 and fixed to the insulator 11, 21, but should not be limited to this aspect.
  • the contacts 13 , 23 may be inserted into the insulators 11 , 21 and fixed to the insulators 11 , 21 .
  • the insulators 11, 21 are made of an insulating material such as resin.
  • Contacts 13 and 23 are made of metal such as brass, phosphor bronze, or pure copper.
  • the plug connector 1 is provided with power transmission contacts 13a and 13g and signal transmission contacts 13b, 13c, 13d, 13e and 13f.
  • the receptacle connector 2 is provided with power transmission contacts 23a and 23g and signal transmission contacts 23b, 23c, 23d, 23e and 23f.
  • One of the plug connector 1 and the receptacle connector 2 is connected to the battery (power supply side), and the other is connected to the module (power receiving side).
  • the power transmission contacts 23a and 23g of the receptacle connector 2 are individually connected to the positive and negative terminals of the battery.
  • a load for example, a power supply module
  • a load to be supplied with power from the battery connected to the receptacle connector 2 is connected to the power transmission contacts 13 a and 13 g of the plug connector 1 .
  • the signal terminals of the battery are individually connected to the signal transmission contacts 23b, 23c, 23d, 23e, and 23f of the receptacle connector 2.
  • the signal transmission contacts 13b, 13c, 13d, 13e, and 13f of the plug connector 1 are connected to a load (for example, a signal processing module) to receive the output signal from the battery connected to the receptacle connector 2.
  • the transmitted signals may carry information relating to battery status and control, or may carry information independent of the battery.
  • the male contact 13 has a first connection portion 14 and a second connection portion 15 .
  • the female contact 23 has a first connection portion 24 and a second connection portion 25 .
  • the first connecting portion 14 of the male contact 13 is a flat plate extending in the attachment/detachment direction D1, and has a tapered tip.
  • the second connection portion 15 of the male contact 13 is a flat plate extending in a direction D3 (hereinafter referred to as a connection direction) orthogonal to the attachment/detachment direction D1 and the width direction D2.
  • the male contact 13 includes a main flat plate portion 16 and an L-shaped portion 17 (see FIG. 7).
  • the main flat plate portion 16 extends in the attachment/detachment direction D1.
  • a first connecting portion 14 is provided at one end of the main flat plate portion 16 .
  • An L-shaped portion 17 is connected to the other end of the main flat plate portion 16 .
  • the L-shaped portion 17 has a short portion 18 extending in the same direction as the main flat plate portion 16 and a long portion 19 extending in a different direction (connection direction D3) from the main flat plate portion 16 .
  • the short portion 18 is coupled to the corner portion of the main flat plate portion 16 so that the short portion 18 protrudes from the main flat plate portion 16 .
  • Long portion 19 has a first end coupled to short portion 18 and a second end opposite the first end.
  • a second connecting portion 15 is provided at the second end of the elongated portion 19 .
  • the first connecting portion 24 of the female contact 23 is a pair of arms configured to sandwich the first connecting portion 14 of the male contact 13 .
  • the arm pair extends from the insulator 21 in the attachment/detachment direction D1.
  • a wire is electrically connected to the second connection portion 15 of the male contact 13 .
  • a wire is electrically connected to the second connection portion 25 of the female contact 23 .
  • An electric wire is any conductor that conducts electricity, and examples thereof include an insulated wire in which a metal core wire is covered with an insulating coating, or various types of cables. Generally, the diameter of the cable is larger than the diameter of the insulated wire.
  • the first connecting portions 24a to 24g of the female contacts 23a to 23g are provided on the side of the insulator 21 facing the plug connector 1.
  • the first connecting portions 24a to 24g are arranged at a predetermined pitch along the width direction D2.
  • Each of the first connecting portions 24a to 24g is composed of an arm pair 24'.
  • the arm pair 24' extends in the attachment/detachment direction D1.
  • the second connection portions 25b-25f of the female contacts 23b-23f are arranged at a predetermined pitch in the width direction D2.
  • the second connection portions 25a, 25g of the power transmission contacts 23a, 23g are laminated flat plate portions extending along the width direction D2.
  • the second connection portions 25b to 25f of the signal transmission contacts 23b to 23f are laminated flat plate portions extending along the connection direction D3 perpendicular to the attachment/detachment direction D1 and the width direction D2.
  • the second connection portions 25a and 25g of the power transmission contacts 23a and 23g are provided on both sides of the second connection portions 25b to 25f of the signal transmission contacts 23b to 23f.
  • the second connection portion 25a and the second connection portion 25b are adjacent in the width direction D2.
  • the second connection portion 25g and the second connection portion 25f are adjacent in the width direction D2.
  • One ends of the power transmission cables 9a and 9g are screwed to the second connecting portions 25a and 25g of the power transmission contacts 23a and 23g, and one ends of the signal wires 9b to 9f are connected to the signal transmission contacts 23b to 23f. connected with The other ends of the power transmission cables 9a and 9g are screwed to the power terminals of the battery. The other ends of the signal wires 9b-9f are connected to the signal terminals of the battery.
  • the second connecting portions 25a to 25g of the contacts 23a to 23g are portions to which electric wires are electrically connected along the connection direction D3, and each electric wire is electrically connected to the second connecting portions 25a to 25g. After that, it extends along the connection direction D3. Signal lines and power lines are led out in the same direction from the contacts 23a to 23g, and the signal lines and power lines can be bundled.
  • the power transmission cables 9a and 9g electrically connected to the second connection portions 25a and 25g of the power transmission contacts 23a and 23g do not overlap the through holes 28 and 29 provided in the insulators 11 and 21. . This is because the through holes 28 and 29 are offset from the power transmission cables 9a and 9g in the width direction D2. Accordingly, the power transmission cables 9a and 9g electrically connected to the power transmission contacts 23a and 23g do not prevent the receptacle connector 2 from being attached to the predetermined position.
  • the through holes 28 and 29 are provided offset in the connection direction D3 from the body portion 21m of the insulator 21 in which the female contact group 22 is provided. be done.
  • the through holes 28, 29 pass through the tabs 88, 89 in the attaching/detaching direction D1.
  • the tabs 88, 89 and a rod receiving hole 51g, which will be described later, are provided on the same axis extending in the connection direction D3.
  • Other tabs 86, 87 extending obliquely forming an acute angle with respect to the axis extending in the width direction D2 are also coupled to the body portion 21m of the insulator 21, and through holes 26, 27 are provided therein.
  • the features mentioned for receptacle connector 2 also apply to plug connector 1 .
  • the receptacle connector 2 can be used with a sealing member.
  • a sealing member When the insulator 21 is fixed to another member with fasteners (for example, bolts) through the through holes 26, 27, 28, 29, the seal member is deformed.
  • An O-ring can be exemplified as the sealing member, but it is not limited to this. Sealing members may be provided to enhance watertightness or airtightness. The place where the sealing member is provided is, for example, between the receptacle connector 2 and another member to which it is attached.
  • the signal transmission contacts 23b to 23f are configured by combining two separate and independent metal members 31 and 32 (referred to as first and second metal members 31 and 32).
  • the first and second metal members 31, 32 are combined such that the female contact 23 has a pair of arms 24' (as first connection portion 24) and a connection portion 25 (as second connection portion 25).
  • the first metal member 31 includes a first arm portion 311 extending in the attachment/detachment direction D1, a first flat plate portion 312 extending in the connection direction D3, and a first connecting portion 313 connecting the first arm portion 311 and the first flat plate portion 312. have.
  • the second metal member 32 includes a second arm portion 321 extending in the attachment/detachment direction D1, a second flat plate portion 322 extending in the connection direction D3, and a second connecting portion connecting the second arm portion 321 and the second flat plate portion 322. 323.
  • the first arm portion 311 and the second arm portion 321 are arranged to face each other to form the first connection portion 24, particularly the arm pair 24'.
  • a space for inserting the male contact 13 of the plug connector 1 is defined between the first arm portion 311 and the second arm portion 321 .
  • the first arm portion 311 and the second arm portion 321 are shaped to define a predetermined clearance G1 near their free ends.
  • the connecting portion 25 is configured by stacking the first flat plate portion 312 and the second flat plate portion 322 .
  • the first arm portion 311 and the second arm portion 321 are composed of proximal inclined portions 314 and 324 that approach each other as they separate from the insulator 21 in the attachment/detachment direction D1, and It has distal ramps 315, 325 spaced apart from each other.
  • the first arm portion 311 has a bend 316 bent between a proximal ramp 314 and a distal ramp 315 .
  • the second arm portion 321 has a bend 326 bent between a proximal ramp 324 and a distal ramp 325 .
  • Bend 316 has an arcuate surface facing flexure 326 .
  • bend 326 has an arcuate surface facing bend 316 .
  • each of the arm portions 311 and 321 is formed with a groove 36 that extends in parallel from the arm tip toward the arm base end side in order to enhance flexibility thereof.
  • the arm portions 311 and 321 are plated to the extent necessary to ensure good electrical connection with the male contact 13 .
  • a single female contact 23 is composed of two separate and independent metal members 31 and 32 . Therefore, even if the above clearance G1 is out of the allowable range, the clearance G1 can be brought within the target range by adjusting the distance between the arm portions 311 and 321 . The same is true after embedding the metal members 31 and 32 in the insulator 21 . In the female contact 23' of the conventional example shown in FIG. Therefore, it is not easy to adjust the spacing between the arm portions 311' and 321'.
  • two metal members 31 and 32 are partially embedded and fixed in the primary injection molded portion 21a by insert molding.
  • a configuration in which a plurality of female contacts 23 are fixed to one primary injection molded portion 21a is also conceivable.
  • the primary injection molded portion 21a is fixed to the secondary injection molded portion 21b (see FIG. 1(b)).
  • the primary injection molded part 21a and the secondary injection molded part 21b are made of the same or different materials and have the same or different colors.
  • the power transmission contacts 23a, 23g of the receptacle connector 2 are composed of a combination of two separate metal members 31, 32, similar to the signal transmission contacts 23b-23f.
  • a different point from the signal transmission contacts 23b to 23f is that the connection portions 25 of the power transmission contacts 23a and 23g extend along the width direction D2 instead of the connection direction D3.
  • the primary injection molded portion 21a is a space defined by the facing arrangement of the metal members 31 and 32, namely, the arm portions 311 and 321. It fills the space defined by the facing arrangement of the proximal end portions and prevents the distance variation between the metal members 31 and 32 .
  • the primary injection-molded part 21a has one or more exposed surfaces exposed from the secondary injection-molded part 21b (see FIGS. 2 and 3), so that the primary injection-molded part 21a on the mold during the secondary injection molding Positioning of the portion 21a can be performed. The volume and amount of resin of the secondary injection molded portion 21b can be reduced.
  • a plurality of exposed surfaces can be arranged at intervals along the width direction D2 on a predetermined wall surface of the secondary injection molded portion 21b (for example, the wall surface on the side opposite to the connecting portion 25). It can be ensured that the resin of the secondary injection-molded portion 21b is interposed between the adjacent primary injection-molded portions 21a, and the primary injection-molded portion 21a is firmly fixed in the secondary injection-molded portion 21b.
  • a cover 40 is attached to the insulator 21 of the receptacle connector 2 .
  • the cover 40 is provided with a receptacle 41 that allows the insertion of the first connecting portion 14 of the male contact 13 of the plug connector 1 toward the arm pair 24' of the female contact 23.
  • the receptacle 41 is provided corresponding to the female contact 23 and opens above the female contact 23 .
  • the receptacle 41 extends in the connection direction D3 to reach the outer circumference of the cover 40, and makes the cover 40 comb-shaped.
  • the insulator 21 is provided with a lock portion 71 that prevents the cover 40 from being detached from the insulator 21 in the attaching/detaching direction D1. and the plug connector 1 are brought into contact. This prevents the cover 40 from coming off the insulator 21 .
  • the lock portion 71 can be formed by inserting the lock projection of the insulator 21 into the through-hole of the cover 40 and plastically deforming the top portion of the lock projection.
  • the lock portion 71 has a shaft portion 71a extending in the attachment/detachment direction D1 and a head portion 71b coupled to the shaft portion 71a.
  • the head portion 71b includes a portion protruding radially outward from the shaft portion 71a.
  • a bolt or screw can also be used as the locking part.
  • An alignment rod 51 is provided on one of the plug connector 1 and the receptacle connector 2, and a rod receiving hole 51g for receiving the alignment rod 51 is provided on the other.
  • the alignment rod 51 is fixed to the wall portion 11g of the plug connector 1, and the receptacle connector 2 is provided with a rod receiving hole 51g.
  • the rod receiving holes 51g are provided on both sides of the female contact group 22 in the width direction D2.
  • the lock portion 71 of the insulator 21 and the lower surface of the wall portion 11g of the plug connector 1 come into contact.
  • the lock portion 71 is reinforced by the wall portion 11g. It is avoided or suppressed that the cover 40 is removed from the insulator 21 and the female contacts 23, especially the charging portions of the power transmission contacts 23a and 23g are exposed.
  • a method for manufacturing the receptacle connector 2 will be described with reference to FIG.
  • two metal members are combined to form a contact (S1).
  • the fixed die has a support portion that supports the metal member, and the metal member is positioned on the fixed die.
  • the contact is subjected to primary injection molding to obtain a primary injection molded product (S2).
  • S2 primary injection molded product
  • molten resin is supplied to this mold apparatus.
  • a primary injection-molded product in which the two metal members are partially embedded and fixed in the primary injection-molded portion is obtained by cooling the mold apparatus.
  • one primary injection-molded product has one contact
  • a form in which one primary injection-molded product has a plurality of contacts is also conceivable.
  • one or a plurality of primary injection molded products are subjected to secondary injection molding to form an insulator provided with a contact group (S3).
  • a primary injection molded article is placed on a stationary mold.
  • the fixed mold has a support for supporting the primary injection molded product, and the primary injection molded product is positioned on the fixed mold.
  • secondary injection molding is performed on the primary injection molded product to obtain a secondary injection molded product in which the primary injection molded product is partially or wholly embedded in the secondary injection molded part.
  • the mold apparatus used for primary injection molding and the mold apparatus used for secondary injection molding are not the same.
  • the mold cavity structure, resin material, injection conditions, resin material, etc. are appropriately determined by those skilled in the art.

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  • Coupling Device And Connection With Printed Circuit (AREA)

Abstract

This receptacle connector (2) has an insulator (21) and a female contact group (22) in which a plurality of female contacts (23) are arranged on the insulator (21) in a direction (D2) which is orthogonal to a direction (D1) in which a plug connector (1) and the receptacle connector (2) are attached and detached. The female contacts (23) have an arm pair (24') for sandwiching a male contact (13) of the plug connector (1), and also have a connecting part (25) to which an electrical wire is electrically connected. The female contacts (23) are assembled so as to electrically connect separate, independent metal members (31, 32). The metal members (31, 32) are assembled in a manner such that the female contacts (23) have the arm pair (24') and the connecting part (25).

Description

レセプタクルコネクタ及びその製造方法Receptacle connector and its manufacturing method
 本発明は、レセプタクルコネクタ及びその製造方法に関する。 The present invention relates to a receptacle connector and its manufacturing method.
 特許文献1は、プラグ及びレセプタクルからなる電力供給用コネクタ装置を開示し、特には、その図3に図示のように、メインコンタクト端子に加えてクリーニング用端子を設けることを開示する。 Patent Document 1 discloses a power supply connector device consisting of a plug and a receptacle, and in particular, discloses providing cleaning terminals in addition to main contact terminals, as shown in FIG.
国際公開第2018/173624号WO2018/173624
 本願の図13は、特許文献1の図2(C)に示した雌型コンタクト端子を示す。図13(a)及び図13(b)に図示のように、雌型コンタクト23’は、一枚の金属板を複数の箇所で屈曲させることによって構成される。この場合、プラグコネクタの雄型コンタクトを挟むためのアーム対241に所定のクリアランスG1を再現性高く形成することが容易ではなく、この点は、インサート成形により雌型コンタクトがインシュレータに固定された後も同様である。なお、アーム対241のクリアランスG1を高精度にすることによってプラグコネクタとレセプタクルコネクタの着脱に要する力を目標範囲内にすることができる。着脱に要する力が大きすぎると、プラグとレセプタクルの着脱時にコネクタや接続配線に不要に大きな力がかかってしまう。着脱に要する力が小さすぎると、衝撃を受ける時、プラグとレセプタクル間の電気的導通が遮断されてしまうリスクが高まる。 FIG. 13 of the present application shows the female contact terminal shown in FIG. 2(C) of Patent Document 1. As shown in FIGS. 13(a) and 13(b), the female contact 23' is constructed by bending a single metal plate at a plurality of points. In this case, it is not easy to form the predetermined clearance G1 in the arm pair 241 for sandwiching the male contact of the plug connector with high reproducibility. The same is true for By setting the clearance G1 of the arm pair 241 with high accuracy, the force required for connecting and disconnecting the plug connector and the receptacle connector can be kept within the target range. If the force required for attachment and detachment is too large, an unnecessarily large force will be applied to the connector and connection wiring when attaching and detaching the plug and receptacle. If too little force is required for mating and unmating, there is a high risk that the electrical continuity between the plug and receptacle will be interrupted upon impact.
 上述の非限定の例示の課題に鑑みて、本願発明者は、アーム対が有するべき所定のクリアランスのばらつきの防止、或いは、その容易な微調整を促進するレセプタクルコネクタを提供するという新たな課題を見出した。 In view of the non-limiting exemplary problems described above, the inventors of the present application have developed a new problem of providing a receptacle connector that prevents variations in the predetermined clearance that the arm pair should have, or promotes easy fine adjustment thereof. Found it.
 本開示の一態様に係るレセプタクルコネクタは、プラグコネクタに対して脱着可能に連結されるレセプタクルコネクタであって、
 インシュレータと、
 前記プラグコネクタ及び前記レセプタクルコネクタの着脱方向に対し直交する方向に沿って前記インシュレータにおいて複数の雌型コンタクトが配列された雌型コンタクト群を備え、
 前記雌型コンタクトは、前記プラグコネクタの雄型コンタクトを挟持するアーム対と、電線が電気的に接続されるべき接続部を有し、
 前記雌型コンタクトは、少なくとも2つの分離独立した金属部材を電気的に接続するように組み合わせて構成され、前記少なくとも2つの金属部材は、前記雌型コンタクトが前記アーム対及び前記接続部を有するように組み合わされる。
A receptacle connector according to one aspect of the present disclosure is a receptacle connector detachably connected to a plug connector,
an insulator;
a female contact group in which a plurality of female contacts are arranged in the insulator along a direction perpendicular to the attaching/detaching directions of the plug connector and the receptacle connector;
The female contact has a pair of arms that sandwich the male contact of the plug connector, and a connecting portion to which an electric wire is to be electrically connected,
The female contact is configured in combination to electrically connect at least two separate and independent metal members, and the at least two metal members are configured such that the female contact has the arm pair and the connecting portion. combined with
 幾つかの実施形態においては、前記インシュレータは、各一次射出成形部において前記少なくとも2つの金属部材が固定された複数の一次射出成形部と、前記複数の一次射出成形部が固定された二次射出成形部を有する。 In some embodiments, the insulator includes a plurality of primary injection molded parts to which the at least two metal members are fixed in each primary injection molded part, and a secondary injection molded part to which the plurality of primary injection molded parts are fixed. It has a molded part.
 幾つかの実施形態においては、前記一次射出成形部は、前記二次射出成形部から露出する複数の露出面を有する。前記複数の露出面は、前記二次射出成形部の所定の壁面において間隔を空けて配置され得る。 In some embodiments, the primary injection molded part has a plurality of exposed surfaces exposed from the secondary injection molded part. The plurality of exposed surfaces may be spaced apart on a predetermined wall surface of the secondary injection molded part.
 幾つかの実施形態においては、前記複数の雌型コンタクトの配列方向において隣接する前記一次射出成形部の間には前記二次射出成形部の一部が設けられる。 In some embodiments, a part of the secondary injection-molded portion is provided between the primary injection-molded portions adjacent in the arrangement direction of the plurality of female contacts.
 幾つかの実施形態においては、前記少なくとも2つの分離独立した金属部材は、第1金属部材及び第2金属部材を含み、前記第1金属部材及び第2金属部材は、前記アーム対を構成するべく対向して配置された第1アーム部及び第2アーム部を含み、前記第1アーム部及び第2アーム部は、それらの自由端寄りの位置で所定のクリアランスを画定するように形状付けられ、前記所定のクリアランスにより前記プラグコネクタと前記レセプタクルコネクタの着脱に必要な力が設定される。 In some embodiments, the at least two separate and independent metal members include a first metal member and a second metal member, and the first metal member and the second metal member constitute the pair of arms. comprising a first arm portion and a second arm portion arranged oppositely, the first arm portion and the second arm portion being shaped to define a predetermined clearance near their free ends; The predetermined clearance sets the force required to attach and detach the plug connector and the receptacle connector.
 前記複数の雌型コンタクトの各雌型コンタクトに対して前記複数の一次射出成形部の各一次射出成形部が設けられ得る。 Each of the plurality of primary injection molded parts may be provided for each female contact of the plurality of female contacts.
 本開示の別態様に係るレセプタクルコネクタの製造方法は、プラグコネクタの雄型コンタクトを挟むように構成されたアーム対と、電線が電気的に接続されるべき接続部を備える複数の雌型コンタクトを含む雌型コンタクト群が設けられたレセプタクルコネクタの製造方法であって、少なくとも2つの金属部材を組み合わせて各雌型コンタクトを構成する工程と、各雌型コンタクトに対して一次射出成形を行うことで複数の一次射出成形品を得る工程にして、各一次射出成形品の一次射出成形部に前記少なくとも2つの金属部材が固定される工程と、前記複数の一次射出成形品に対して二次射出成形を行い、前記雌型コンタクト群が設けられたインシュレータを形成する工程にして、前記インシュレータの二次射出成形部には前記複数の一次射出成形品の一次射出成形部が固定される工程を含む。第1金型で各雌型コンタクトに対して一次射出成形が行われ得る。第2金型で複数の一次射出成形品に対して二次射出成形が行われ得る。 A method of manufacturing a receptacle connector according to another aspect of the present disclosure includes a pair of arms configured to sandwich a male contact of a plug connector, and a plurality of female contacts having connecting portions to which electric wires are to be electrically connected. A method of manufacturing a receptacle connector provided with a group of female contacts including: forming each female contact by combining at least two metal members; a step of fixing the at least two metal members to a primary injection molded portion of each primary injection molded product; and a step of secondary injection molding the plurality of primary injection molded products. and fixing the primary injection molded parts of the plurality of primary injection molded products to the secondary injection molded part of the insulator in the step of forming the insulator provided with the female contact group. A primary injection molding may be performed for each female contact in a first mold. Secondary injection molding may be performed on a plurality of primary injection molded articles in a second mold.
 本開示の一態様によれば、アーム対が有するべき所定のクリアランスのばらつきの防止、或いは、その容易な微調整を促進するレセプタクルコネクタを提供することができる。 According to one aspect of the present disclosure, it is possible to provide a receptacle connector that prevents variation in the predetermined clearance that the arm pair should have, or promotes easy fine adjustment thereof.
図1(a)は、本開示の一態様に係るプラグコネクタとレセプタクルコネクタの連結体の概略的な側面図である。図1(b)は、本開示の一態様に係るプラグコネクタとレセプタクルコネクタの連結状態を示す概略図である。1(a) is a schematic side view of a coupling of a plug connector and a receptacle connector according to one aspect of the present disclosure; FIG. FIG. 1(b) is a schematic diagram showing a connected state of a plug connector and a receptacle connector according to one aspect of the present disclosure. 本開示の一態様に係るレセプタクルコネクタの概略的な斜視図である。1 is a schematic perspective view of a receptacle connector according to one aspect of the present disclosure; FIG. 本開示の一態様に係るレセプタクルコネクタの概略的な斜視図であり、図2の反対側を示す。3 is a schematic perspective view of a receptacle connector according to one aspect of the present disclosure, showing the opposite side of FIG. 2; FIG. 本開示の一態様に係るレセプタクルコネクタの概略的な上面図である。1 is a schematic top view of a receptacle connector according to one aspect of the present disclosure; FIG. 本開示の一態様に係るレセプタクルコネクタの概略的な下面図である。1 is a schematic bottom view of a receptacle connector according to one aspect of the present disclosure; FIG. 図6(a)は、信号線及び電力線が取り付けられたレセプタクルコネクタの概略的な上面図である。図6(b)は、信号線及び電力線が取り付けられたレセプタクルコネクタの概略的な下面図である。FIG. 6(a) is a schematic top view of a receptacle connector with signal lines and power lines attached. FIG. 6(b) is a schematic bottom view of a receptacle connector with signal lines and power lines attached. 図7(a)は、雄型コンタクトの概略的な斜視図である。図7(b)は、雄型コンタクトの概略的な側面図である。FIG. 7(a) is a schematic perspective view of a male contact. FIG. 7(b) is a schematic side view of a male contact. 図8(a)は、第1及び第2金属部材の組み合わせから構成された雌型コンタクトの概略的な斜視図である。図8(b)は、その上面図である。図8(c)は、その側面図である。FIG. 8(a) is a schematic perspective view of a female contact constructed from a combination of first and second metal members. FIG. 8(b) is a top view thereof. FIG. 8(c) is a side view thereof. 図9(a)は、第1及び第2金属部材の組み合わせから構成された雌型コンタクトの概略的な斜視図である。図9(b)は、その上面図である。図9(c)は、その側面図である。FIG. 9(a) is a schematic perspective view of a female contact constructed from a combination of first and second metal members. FIG. 9(b) is a top view thereof. FIG. 9(c) is a side view thereof. 電力伝送用雌型コンタクト及び一次射出成形部を示す概略的な斜視図である。FIG. 4 is a schematic perspective view showing a female contact for power transmission and a primary injection molded part; プラグコネクタとレセプタクルコネクタが連結する時、レセプタクルコネクタのインシュレータに設けられたロック部にプラグコネクタが接触する形態を示す概略的な断面模式図である。FIG. 4 is a schematic cross-sectional view showing a form in which the plug connector contacts a lock portion provided on an insulator of the receptacle connector when the plug connector and the receptacle connector are coupled; レセプタクルコネクタの製造工程を示す概略的なフローチャートである。4 is a schematic flow chart showing the manufacturing process of the receptacle connector; 特許文献1に開示された雌型コンタクトの概略的な斜視図及び上面図である。1A and 1B are a schematic perspective view and a top view of a female contact disclosed in Patent Document 1; FIG.
 以下、図1乃至図13を参照しつつ、本開示に係る様々な実施形態及び特徴について説明する。当業者は、過剰説明を要せず、各実施形態及び/又は各特徴を組み合わせることができ、この組み合わせによる相乗効果も理解可能である。実施形態間の重複説明は、原則的に省略する。参照図面は、発明の記述を主たる目的とするものであり、作図の便宜のために簡略化されている。各特徴は、本明細書に開示されたコネクタ及びその製造方法にのみ有効であるものではなく、本明細書に開示されていない他の様々なコネクタ及びその製造方法にも通用する普遍的な特徴として理解される。 Various embodiments and features according to the present disclosure are described below with reference to FIGS. A person skilled in the art can combine each embodiment and/or each feature without undue explanation, and can also understand the synergistic effect of this combination. Redundant explanations among the embodiments will be omitted in principle. The referenced drawings are primarily for the purpose of describing the invention and are simplified for drawing convenience. Each feature is valid not only for the connector and manufacturing method thereof disclosed herein, but is a universal feature applicable to various other connectors and manufacturing methods thereof not disclosed herein. be understood as
 本開示の非限定の一例に係るプラグコネクタ1及びレセプタクルコネクタ2を図1(a)に示す。プラグコネクタ1とレセプタクルコネクタ2は着脱方向D1にて着脱可能である。本明細書においては、図1(a)に示す着脱方向において、レセプタクルコネクタ2からプラグコネクタ1に向かう方向を上方とし、プラグコネクタ1からレセプタクルコネクタ2に向かう方向を下方とする。なお、プラグコネクタ1及びレセプタクルコネクタ2は、バッテリーコネクタの一種である。 A plug connector 1 and a receptacle connector 2 according to a non-limiting example of the present disclosure are shown in FIG. 1(a). The plug connector 1 and the receptacle connector 2 can be attached/detached in the attachment/detachment direction D1. In this specification, in the attachment/detachment direction shown in FIG. 1(a), the direction from the receptacle connector 2 to the plug connector 1 is defined as upward, and the direction from the plug connector 1 to the receptacle connector 2 is defined as downward. The plug connector 1 and receptacle connector 2 are a type of battery connector.
 プラグコネクタ1は、インシュレータ11と、雄型コンタクト群12とを有する。雄型コンタクト群12は、複数の雄型コンタクト13がインシュレータ11上で着脱方向D1に直交する幅方向D2に沿って配列されている。 The plug connector 1 has an insulator 11 and a male contact group 12. In the male contact group 12, a plurality of male contacts 13 are arranged on the insulator 11 along the width direction D2 perpendicular to the attaching/detaching direction D1.
 レセプタクルコネクタ2は、インシュレータ21と、雌型コンタクト群22とを有する。雌型コンタクト群22は、複数の雌型コンタクト23がインシュレータ21上で着脱方向D1に直交する幅方向D2に沿って配列されている。 The receptacle connector 2 has an insulator 21 and a female contact group 22 . In the female contact group 22, a plurality of female contacts 23 are arranged on the insulator 21 along the width direction D2 perpendicular to the attaching/detaching direction D1.
 各コンタクト13,23は、インシュレータ11,21に部分的に埋め込まれ、インシュレータ11,21に固定されるが、この態様に限定されるべきではない。コンタクト13,23をインシュレータ11,21に差し込んでインシュレータ11,21に固定しても良い。インシュレータ11,21は、樹脂等の絶縁性材料から成る。コンタクト13,23は、黄銅、リン青銅、純銅といった金属から成る。 Each contact 13, 23 is partially embedded in the insulator 11, 21 and fixed to the insulator 11, 21, but should not be limited to this aspect. The contacts 13 , 23 may be inserted into the insulators 11 , 21 and fixed to the insulators 11 , 21 . The insulators 11, 21 are made of an insulating material such as resin. Contacts 13 and 23 are made of metal such as brass, phosphor bronze, or pure copper.
 プラグコネクタ1には電力伝送用コンタクト13a,13gと、信号伝送用コンタクト13b,13c,13d,13e,13fとが設けられる。レセプタクルコネクタ2には電力伝送用コンタクト23a,23gと、信号伝送用コンタクト23b,23c,23d,23e,23fとが設けられる。 The plug connector 1 is provided with power transmission contacts 13a and 13g and signal transmission contacts 13b, 13c, 13d, 13e and 13f. The receptacle connector 2 is provided with power transmission contacts 23a and 23g and signal transmission contacts 23b, 23c, 23d, 23e and 23f.
 プラグコネクタ1及びレセプタクルコネクタ2のうち、いずれか一方がバッテリー(電源側)に接続され、いずれか他方がモジュール(受電側)に接続される。レセプタクルコネクタ2がバッテリーに接続される場合、レセプタクルコネクタ2の電力伝送用コンタクト23a,23gにバッテリーのプラス端子及びマイナス端子が個別に接続される。 One of the plug connector 1 and the receptacle connector 2 is connected to the battery (power supply side), and the other is connected to the module (power receiving side). When the receptacle connector 2 is connected to a battery, the power transmission contacts 23a and 23g of the receptacle connector 2 are individually connected to the positive and negative terminals of the battery.
 プラグコネクタ1の電力伝送用コンタクト13a,13gにはレセプタクルコネクタ2に接続されたバッテリーから電力供給を受けるべき負荷(例えば、電源モジュール)が接続される。同様、レセプタクルコネクタ2の信号伝送用コンタクト23b,23c,23d,23e,23fにバッテリーの信号端子が個別に接続される。 A load (for example, a power supply module) to be supplied with power from the battery connected to the receptacle connector 2 is connected to the power transmission contacts 13 a and 13 g of the plug connector 1 . Similarly, the signal terminals of the battery are individually connected to the signal transmission contacts 23b, 23c, 23d, 23e, and 23f of the receptacle connector 2. FIG.
 プラグコネクタ1の信号伝送用コンタクト13b,13c,13d,13e,13fにはレセプタクルコネクタ2に接続されたバッテリーからの出力信号を受けるべき負荷(例えば、信号処理モジュール)が接続される。伝送される信号は、バッテリーの状態及び制御に関する情報を搬送し、又は、バッテリーとは無関係の情報を搬送する。 The signal transmission contacts 13b, 13c, 13d, 13e, and 13f of the plug connector 1 are connected to a load (for example, a signal processing module) to receive the output signal from the battery connected to the receptacle connector 2. The transmitted signals may carry information relating to battery status and control, or may carry information independent of the battery.
 雄型コンタクト13は、第1接続部14及び第2接続部15を有する。同様、雌型コンタクト23は、第1接続部24及び第2接続部25を有する。雄型コンタクト13の第1接続部14は、着脱方向D1に延びる平板であり、その先端部が先細りに構成される。雄型コンタクト13の第2接続部15は、着脱方向D1及び幅方向D2に直交する方向D3(以下、接続方向)に延びる平板である。 The male contact 13 has a first connection portion 14 and a second connection portion 15 . Similarly, the female contact 23 has a first connection portion 24 and a second connection portion 25 . The first connecting portion 14 of the male contact 13 is a flat plate extending in the attachment/detachment direction D1, and has a tapered tip. The second connection portion 15 of the male contact 13 is a flat plate extending in a direction D3 (hereinafter referred to as a connection direction) orthogonal to the attachment/detachment direction D1 and the width direction D2.
 なお、雄型コンタクト13は、主平板部16と、L字部17とを含む(図7参照)。主平板部16は、着脱方向D1に延びる。主平板部16の一端部に第1接続部14が設けられる。主平板部16の他端部にL字部17が連結される。L字部17は、主平板部16と同一方向に延びる短尺部18と、主平板部16とは異なる方向(接続方向D3)に延びる長尺部19を有する。短尺部18は、短尺部18が主平板部16から張り出すように主平板部16の角部に対して結合する。長尺部19は、短尺部18に結合した第1端部と、第1端部の反対側の第2端部を有する。長尺部19の第2端部に第2接続部15が設けられる。 The male contact 13 includes a main flat plate portion 16 and an L-shaped portion 17 (see FIG. 7). The main flat plate portion 16 extends in the attachment/detachment direction D1. A first connecting portion 14 is provided at one end of the main flat plate portion 16 . An L-shaped portion 17 is connected to the other end of the main flat plate portion 16 . The L-shaped portion 17 has a short portion 18 extending in the same direction as the main flat plate portion 16 and a long portion 19 extending in a different direction (connection direction D3) from the main flat plate portion 16 . The short portion 18 is coupled to the corner portion of the main flat plate portion 16 so that the short portion 18 protrudes from the main flat plate portion 16 . Long portion 19 has a first end coupled to short portion 18 and a second end opposite the first end. A second connecting portion 15 is provided at the second end of the elongated portion 19 .
 雌型コンタクト23の第1接続部24は、雄型コンタクト13の第1接続部14を挟むべく構成されたアーム対である。アーム対は、着脱方向D1においてインシュレータ21から延在する。 The first connecting portion 24 of the female contact 23 is a pair of arms configured to sandwich the first connecting portion 14 of the male contact 13 . The arm pair extends from the insulator 21 in the attachment/detachment direction D1.
 なお、雄型コンタクト13の第2接続部15には電線が電気的に接続される。同様、雌型コンタクト23の第2接続部25には電線が電気的に接続される。電線は、電気が通じる任意の導体であり、例えば、金属芯線が絶縁被覆により覆われた絶縁電線、又は様々な種類のケーブルが例示できる。一般的に、ケーブルの直径は、絶縁電線の直径よりも大きい。 A wire is electrically connected to the second connection portion 15 of the male contact 13 . Similarly, a wire is electrically connected to the second connection portion 25 of the female contact 23 . An electric wire is any conductor that conducts electricity, and examples thereof include an insulated wire in which a metal core wire is covered with an insulating coating, or various types of cables. Generally, the diameter of the cable is larger than the diameter of the insulated wire.
 雌型コンタクト23a~23gの第1接続部24a~24gは、インシュレータ21において、プラグコネクタ1に対面する側に設けられる。第1接続部24a~24gは、幅方向D2に沿って所定ピッチで配列される。第1接続部24a~24gそれぞれがアーム対24’により構成される。アーム対24’は、着脱方向D1に延びる。 The first connecting portions 24a to 24g of the female contacts 23a to 23g are provided on the side of the insulator 21 facing the plug connector 1. The first connecting portions 24a to 24g are arranged at a predetermined pitch along the width direction D2. Each of the first connecting portions 24a to 24g is composed of an arm pair 24'. The arm pair 24' extends in the attachment/detachment direction D1.
 雌型コンタクト23b~23fの第2接続部25b~25fは、幅方向D2において所定ピッチで配列される。電力伝送用コンタクト23a,23gの第2接続部25a,25gは、幅方向D2に沿って延在する積層平板部である。信号伝送用コンタクト23b~23fの第2接続部25b~25fは、着脱方向D1及び幅方向D2に直交する接続方向D3に沿って延在する積層平板部である。 The second connection portions 25b-25f of the female contacts 23b-23f are arranged at a predetermined pitch in the width direction D2. The second connection portions 25a, 25g of the power transmission contacts 23a, 23g are laminated flat plate portions extending along the width direction D2. The second connection portions 25b to 25f of the signal transmission contacts 23b to 23f are laminated flat plate portions extending along the connection direction D3 perpendicular to the attachment/detachment direction D1 and the width direction D2.
 電力伝送用コンタクト23a,23gの第2接続部25a,25gは、信号伝送用コンタクト23b~23fの第2接続部25b~25fを挟んでその両側に設けられる。第2接続部25aと第2接続部25bが幅方向D2において隣接する。第2接続部25gと第2接続部25fが幅方向D2において隣接する。 The second connection portions 25a and 25g of the power transmission contacts 23a and 23g are provided on both sides of the second connection portions 25b to 25f of the signal transmission contacts 23b to 23f. The second connection portion 25a and the second connection portion 25b are adjacent in the width direction D2. The second connection portion 25g and the second connection portion 25f are adjacent in the width direction D2.
 電力伝送用コンタクト23a,23gの第2接続部25a,25gに電力伝送用ケーブル9a,9gの一端がネジ止めされ、信号伝送用コンタクト23b~23fに対して信号電線9b~9fの一端が連結具で接続される。電力伝送用ケーブル9a,9gの他端はバッテリーの電源端子にネジ止めされる。信号電線9b~9fの他端はバッテリーの信号端子に接続される。 One ends of the power transmission cables 9a and 9g are screwed to the second connecting portions 25a and 25g of the power transmission contacts 23a and 23g, and one ends of the signal wires 9b to 9f are connected to the signal transmission contacts 23b to 23f. connected with The other ends of the power transmission cables 9a and 9g are screwed to the power terminals of the battery. The other ends of the signal wires 9b-9f are connected to the signal terminals of the battery.
 コンタクト23a~23gの第2接続部25a~25gは、接続方向D3に沿って電線が電気的に接続される部分であり、各電線は、第2接続部25a~25gに電気的に接続された後、接続方向D3に沿って延びる。コンタクト23a~23gから信号線と電力線が同一方向に引き出され、信号線と電力線を束ねることもできる。特には、電力伝送用コンタクト23a,23gの第2接続部25a,25gに電気的に接続された電力伝送用ケーブル9a,9gは、インシュレータ11,21に設けられた貫通孔28,29と重ね合わされない。これは、貫通孔28,29が、幅方向D2において電力伝送用ケーブル9a,9gからオフセットして設けられるためである。これによって、電力伝送用コンタクト23a,23gに電気的に接続された電力伝送用ケーブル9a,9gによってレセプタクルコネクタ2を所定位置に取り付けることが妨げられない。 The second connecting portions 25a to 25g of the contacts 23a to 23g are portions to which electric wires are electrically connected along the connection direction D3, and each electric wire is electrically connected to the second connecting portions 25a to 25g. After that, it extends along the connection direction D3. Signal lines and power lines are led out in the same direction from the contacts 23a to 23g, and the signal lines and power lines can be bundled. In particular, the power transmission cables 9a and 9g electrically connected to the second connection portions 25a and 25g of the power transmission contacts 23a and 23g do not overlap the through holes 28 and 29 provided in the insulators 11 and 21. . This is because the through holes 28 and 29 are offset from the power transmission cables 9a and 9g in the width direction D2. Accordingly, the power transmission cables 9a and 9g electrically connected to the power transmission contacts 23a and 23g do not prevent the receptacle connector 2 from being attached to the predetermined position.
 なお、貫通孔28,29は、雌型コンタクト群22が設けられたインシュレータ21の本体部21mから接続方向D3にオフセットして設けられ、端的には、接続方向D3に延びるタブ88,89に設けられる。貫通孔28,29は、着脱方向D1においてタブ88,89を貫通する。タブ88,89と後述のロッド受入孔51gは、接続方向D3に延びる同一の軸線上に設けられる。インシュレータ21の本体部21mには幅方向D2に延びる軸線に対して鋭角をなす斜め方向に延びる他のタブ86,87も結合し、そこに貫通孔26,27が設けられる。レセプタクルコネクタ2について述べた特徴は、プラグコネクタ1にも通用する。 The through holes 28 and 29 are provided offset in the connection direction D3 from the body portion 21m of the insulator 21 in which the female contact group 22 is provided. be done. The through holes 28, 29 pass through the tabs 88, 89 in the attaching/detaching direction D1. The tabs 88, 89 and a rod receiving hole 51g, which will be described later, are provided on the same axis extending in the connection direction D3. Other tabs 86, 87 extending obliquely forming an acute angle with respect to the axis extending in the width direction D2 are also coupled to the body portion 21m of the insulator 21, and through holes 26, 27 are provided therein. The features mentioned for receptacle connector 2 also apply to plug connector 1 .
 レセプタクルコネクタ2は、シール部材と共に用いられ得る。貫通孔26,27,28,29を介して固定具(例えば、ボルト)によってインシュレータ21が他の部材に固定される時、シール部材が変形する。シール部材としてOリングが例示できるが、これに限られない。シール部材は、水密性又は気密性を高めるために設けられ得る。シール部材を設ける場所は、例えば、レセプタクルコネクタ2とこれが取り付けられる他の部材の間である。 The receptacle connector 2 can be used with a sealing member. When the insulator 21 is fixed to another member with fasteners (for example, bolts) through the through holes 26, 27, 28, 29, the seal member is deformed. An O-ring can be exemplified as the sealing member, but it is not limited to this. Sealing members may be provided to enhance watertightness or airtightness. The place where the sealing member is provided is, for example, between the receptacle connector 2 and another member to which it is attached.
 図8に示すように、信号伝送用コンタクト23b~23fは、2つの分離独立した金属部材31,32(第1及び第2金属部材31,32と呼ぶ)の組み合わせにより構成されている。第1及び第2金属部材31,32は、雌型コンタクト23が(第1接続部24としての)アーム対24’と(第2接続部25としての)接続部25とを有するように組み合わされる。第1金属部材31は、着脱方向D1に延びる第1アーム部311、接続方向D3に延びる第1平板部312、及び第1アーム部311と第1平板部312を連結する第1連結部313を有する。同様、第2金属部材32は、着脱方向D1に延びる第2アーム部321、接続方向D3に延びる第2平板部322、及び第2アーム部321と第2平板部322を連結する第2連結部323を有する。 As shown in FIG. 8, the signal transmission contacts 23b to 23f are configured by combining two separate and independent metal members 31 and 32 (referred to as first and second metal members 31 and 32). The first and second metal members 31, 32 are combined such that the female contact 23 has a pair of arms 24' (as first connection portion 24) and a connection portion 25 (as second connection portion 25). . The first metal member 31 includes a first arm portion 311 extending in the attachment/detachment direction D1, a first flat plate portion 312 extending in the connection direction D3, and a first connecting portion 313 connecting the first arm portion 311 and the first flat plate portion 312. have. Similarly, the second metal member 32 includes a second arm portion 321 extending in the attachment/detachment direction D1, a second flat plate portion 322 extending in the connection direction D3, and a second connecting portion connecting the second arm portion 321 and the second flat plate portion 322. 323.
 第1アーム部311と第2アーム部321が対向配置され、第1接続部24、特には、アーム対24’が構成される。第1アーム部311と第2アーム部321の間にプラグコネクタ1の雄型コンタクト13の挿通空間が画定される。第1アーム部311と第2アーム部321は、それらの自由端寄りの位置で所定のクリアランスG1を画定するように形状付けられる。第1平板部312と第2平板部322が積層され、接続部25が構成される。 The first arm portion 311 and the second arm portion 321 are arranged to face each other to form the first connection portion 24, particularly the arm pair 24'. A space for inserting the male contact 13 of the plug connector 1 is defined between the first arm portion 311 and the second arm portion 321 . The first arm portion 311 and the second arm portion 321 are shaped to define a predetermined clearance G1 near their free ends. The connecting portion 25 is configured by stacking the first flat plate portion 312 and the second flat plate portion 322 .
 第1アーム部311及び第2アーム部321は、着脱方向D1においてインシュレータ21から離間するに応じてお互いに接近する近位傾斜部314,324と、着脱方向D1においてインシュレータ21から離間するに応じてお互いに離間する遠位傾斜部315,325を有する。第1アーム部311は、近位傾斜部314と遠位傾斜部315の間で屈曲した屈曲部316を有する。同様、第2アーム部321は、近位傾斜部324と遠位傾斜部325の間で屈曲した屈曲部326を有する。屈曲部316は、屈曲部326に対向する弧状面を有する。同様、屈曲部326は、屈曲部316に対向する弧状面を有する。 The first arm portion 311 and the second arm portion 321 are composed of proximal inclined portions 314 and 324 that approach each other as they separate from the insulator 21 in the attachment/detachment direction D1, and It has distal ramps 315, 325 spaced apart from each other. The first arm portion 311 has a bend 316 bent between a proximal ramp 314 and a distal ramp 315 . Similarly, the second arm portion 321 has a bend 326 bent between a proximal ramp 324 and a distal ramp 325 . Bend 316 has an arcuate surface facing flexure 326 . Similarly, bend 326 has an arcuate surface facing bend 316 .
 屈曲部316及び326のクリアランスG1を所定値又は所定範囲内とすることによってプラグコネクタ1とレセプタクルコネクタ2の着脱に必要な力を目標範囲内とすることができる。各アーム部311,321には、その屈曲性を高めるためにアーム先端からアーム基端側に向けて並行に延びる溝36が形成される。アーム部311,321には必要な範囲でめっきが施され、雄型コンタクト13との良好な電気的接続が確保される。 By setting the clearance G1 between the bent portions 316 and 326 within a predetermined value or within a predetermined range, the force required for connecting and disconnecting the plug connector 1 and the receptacle connector 2 can be within the target range. Each of the arm portions 311 and 321 is formed with a groove 36 that extends in parallel from the arm tip toward the arm base end side in order to enhance flexibility thereof. The arm portions 311 and 321 are plated to the extent necessary to ensure good electrical connection with the male contact 13 .
 1つの雌型コンタクト23が2つの分離独立した金属部材31,32により構成される。従って、上述のクリアランスG1が許容範囲外であるとしても、アーム部311,321の間隔調整を行ってクリアランスG1を目標範囲内とすることができる。インシュレータ21への金属部材31,32の埋め込み後においても同様である。なお、図13に示す従来例の雌型コンタクト23’は、一枚の金属部材の対向配置されたアーム部311’,321’が連結部39で連結されている。従って、アーム部311’,321’同士の間隔調整が容易ではない。 A single female contact 23 is composed of two separate and independent metal members 31 and 32 . Therefore, even if the above clearance G1 is out of the allowable range, the clearance G1 can be brought within the target range by adjusting the distance between the arm portions 311 and 321 . The same is true after embedding the metal members 31 and 32 in the insulator 21 . In the female contact 23' of the conventional example shown in FIG. Therefore, it is not easy to adjust the spacing between the arm portions 311' and 321'.
 接着、機械的嵌合等の適切な方法によって2つの分離独立した金属部材31,32を結合し、その相対変位を阻止することが有利である。これにより製造効率が向上し、又は上述のクリアランスG1のバラツキが防止される。図9及び図10に示す場合、インサート成形によって、2つの金属部材31,32が一次射出成形部21aに部分的に埋め込まれて固定される。一つの雌型コンタクト23が一つの一次射出成形部21aに固定される形態の他、複数の雌型コンタクト23が一つの一次射出成形部21aに固定される形態も想定される。インサート成形によって、一次射出成形部21aは、二次射出成形部21bに固定される(図1(b)参照)。一次射出成形部21aと二次射出成形部21bは同一又は異なる材料から成り、同一又は異なる色を有する。 It is advantageous to couple the two separate and independent metal members 31, 32 by an appropriate method such as gluing, mechanical fitting, etc., to prevent their relative displacement. This improves the manufacturing efficiency or prevents the above-described variation in the clearance G1. 9 and 10, two metal members 31 and 32 are partially embedded and fixed in the primary injection molded portion 21a by insert molding. In addition to the configuration in which one female contact 23 is fixed to one primary injection molded portion 21a, a configuration in which a plurality of female contacts 23 are fixed to one primary injection molded portion 21a is also conceivable. By insert molding, the primary injection molded portion 21a is fixed to the secondary injection molded portion 21b (see FIG. 1(b)). The primary injection molded part 21a and the secondary injection molded part 21b are made of the same or different materials and have the same or different colors.
 図10に示すように、レセプタクルコネクタ2の電力伝送用コンタクト23a,23gは、信号伝送用コンタクト23b~23fと同様、2枚の分離独立した金属部材31,32の組み合わせにより構成される。信号伝送用コンタクト23b~23fと異なる点として、電力伝送用コンタクト23a,23gの接続部25は、接続方向D3ではなく幅方向D2に沿って延びる。 As shown in FIG. 10, the power transmission contacts 23a, 23g of the receptacle connector 2 are composed of a combination of two separate metal members 31, 32, similar to the signal transmission contacts 23b-23f. A different point from the signal transmission contacts 23b to 23f is that the connection portions 25 of the power transmission contacts 23a and 23g extend along the width direction D2 instead of the connection direction D3.
 信号伝送用コンタクト23b~23fと電力伝送用コンタクト23a,23gの両方について、一次射出成形部21aは、金属部材31,32の対向配置により画定された空間、端的には、アーム部311,321の基端側部分の対向配置により画定された空間を埋め、金属部材31,32の間隔変動を阻止する。一次射出成形部21aは、二次射出成形部21bから露出する1つ又は複数の露出面を有し(図2,3参照)、これにより二次射出成形時の金型上での一次射出成形部21aの位置決めを行うことができる。二次射出成形部21bの体積及び樹脂量を低減することができ得る。複数の露出面は、二次射出成形部21bの所定の壁面(例えば、接続部25とは反対側の壁面)において幅方向D2に沿って間隔を空けて配置され得る。隣接する一次射出成形部21aの間に二次射出成形部21bの樹脂が介在することが確保でき、一次射出成形部21aが二次射出成形部21bにおいて強固に固定される。 For both the signal transmission contacts 23b to 23f and the power transmission contacts 23a and 23g, the primary injection molded portion 21a is a space defined by the facing arrangement of the metal members 31 and 32, namely, the arm portions 311 and 321. It fills the space defined by the facing arrangement of the proximal end portions and prevents the distance variation between the metal members 31 and 32 . The primary injection-molded part 21a has one or more exposed surfaces exposed from the secondary injection-molded part 21b (see FIGS. 2 and 3), so that the primary injection-molded part 21a on the mold during the secondary injection molding Positioning of the portion 21a can be performed. The volume and amount of resin of the secondary injection molded portion 21b can be reduced. A plurality of exposed surfaces can be arranged at intervals along the width direction D2 on a predetermined wall surface of the secondary injection molded portion 21b (for example, the wall surface on the side opposite to the connecting portion 25). It can be ensured that the resin of the secondary injection-molded portion 21b is interposed between the adjacent primary injection-molded portions 21a, and the primary injection-molded portion 21a is firmly fixed in the secondary injection-molded portion 21b.
 レセプタクルコネクタ2のインシュレータ21に対してカバー40が取り付けられる。カバー40には、雌型コンタクト23のアーム対24’に向かうプラグコネクタ1の雄型コンタクト13の第1接続部14の挿通を許容する受け口41が設けられる。受け口41は、雌型コンタクト23に対応して設けられ、雌型コンタクト23の上方で開口する。受け口41は、接続方向D3に延びてカバー40の外周まで到達し、カバー40を櫛形形状にする。 A cover 40 is attached to the insulator 21 of the receptacle connector 2 . The cover 40 is provided with a receptacle 41 that allows the insertion of the first connecting portion 14 of the male contact 13 of the plug connector 1 toward the arm pair 24' of the female contact 23. As shown in FIG. The receptacle 41 is provided corresponding to the female contact 23 and opens above the female contact 23 . The receptacle 41 extends in the connection direction D3 to reach the outer circumference of the cover 40, and makes the cover 40 comb-shaped.
 幾つかの形態では、インシュレータ21には着脱方向D1においてインシュレータ21からカバー40が外れることを阻止するロック部71が設けられ、レセプタクルコネクタ2に対してプラグコネクタ1が連結される時、ロック部71とプラグコネクタ1が接触状態になる。これによって、インシュレータ21からカバー40が外れることが抑制される。カバー40の貫通孔にインシュレータ21のロック突起が挿入され、ロック突起の頂部を塑性変形することによりロック部71を形成することができる。ロック部71は、着脱方向D1に延びる軸部71aと、軸部71aに対して結合した頭部71bを有する。頭部71bは、軸部71aから径方向外側に膨出した部分を含む。ロック部としてボルト又はねじを用いることもできる。 In some forms, the insulator 21 is provided with a lock portion 71 that prevents the cover 40 from being detached from the insulator 21 in the attaching/detaching direction D1. and the plug connector 1 are brought into contact. This prevents the cover 40 from coming off the insulator 21 . The lock portion 71 can be formed by inserting the lock projection of the insulator 21 into the through-hole of the cover 40 and plastically deforming the top portion of the lock projection. The lock portion 71 has a shaft portion 71a extending in the attachment/detachment direction D1 and a head portion 71b coupled to the shaft portion 71a. The head portion 71b includes a portion protruding radially outward from the shaft portion 71a. A bolt or screw can also be used as the locking part.
 プラグコネクタ1及びレセプタクルコネクタ2の一方にアライメント用ロッド51を設け、他方にアライメント用ロッド51を受け入れるロッド受入孔51gが設けられる。図11に示すように、プラグコネクタ1の壁部11gにアライメント用ロッド51が固定され、レセプタクルコネクタ2にロッド受入孔51gが設けられる。ロッド受入孔51gは、幅方向D2において雌型コンタクト群22を挟んで両側に設けられる。アライメント用ロッド51をロッド受入孔51gに挿入することによって雄型コンタクト13と雌型コンタクト23が着脱方向D1において同一軸線上に配置される。雄型コンタクト13は、カバー40の受け口41を通過して雌型コンタクト23のアーム対24’により挟まれる。 An alignment rod 51 is provided on one of the plug connector 1 and the receptacle connector 2, and a rod receiving hole 51g for receiving the alignment rod 51 is provided on the other. As shown in FIG. 11, the alignment rod 51 is fixed to the wall portion 11g of the plug connector 1, and the receptacle connector 2 is provided with a rod receiving hole 51g. The rod receiving holes 51g are provided on both sides of the female contact group 22 in the width direction D2. By inserting the alignment rod 51 into the rod receiving hole 51g, the male contact 13 and the female contact 23 are arranged on the same axis in the attaching/detaching direction D1. Male contact 13 passes through receptacle 41 of cover 40 and is sandwiched by arm pair 24' of female contact 23. As shown in FIG.
 プラグコネクタ1とレセプタクルコネクタ2が連結する時、インシュレータ21のロック部71の上面にプラグコネクタ1の壁部11gの下面が接触する。これによって、ロック部71が壁部11gによって補強される。インシュレータ21からカバー40が外れて雌型コンタクト23、特に、電力伝送用コンタクト23a,23gの充電部が露出してしまうことが回避又は抑制される。 When the plug connector 1 and the receptacle connector 2 are connected, the upper surface of the lock portion 71 of the insulator 21 and the lower surface of the wall portion 11g of the plug connector 1 come into contact. Thereby, the lock portion 71 is reinforced by the wall portion 11g. It is avoided or suppressed that the cover 40 is removed from the insulator 21 and the female contacts 23, especially the charging portions of the power transmission contacts 23a and 23g are exposed.
 最後に図12を参照してレセプタクルコネクタ2の製造方法について説明する。まず、2つの金属部材を組み合わせてコンタクトを構成する(S1)。例えば、射出成形用の固定型上に2つの金属部材を配置する。固定型は、金属部材を支持する支持部を有し、固定型上での金属部材の位置決めが行われる。次に、コンタクトに対して一次射出成形を行うことで一次射出成形品を得る(S2)。例えば、固定型と可動型を積層及び加圧した後、この金型装置に溶融樹脂を供給する。金型装置の冷却により2つの金属部材が一次射出成形部に部分的に埋め込まれて固定された一次射出成形品が得られる。なお、一つの一次射出成形品が一つのコンタクトを有する形態に限らず、一つの一次射出成形品が複数のコンタクトを有する形態も想定される。次に、1つ又は複数の一次射出成形品に対して二次射出成形を行い、コンタクト群が設けられたインシュレータを形成する(S3)。例えば、一次射出成形品を固定型上に配置する。固定型は、一次射出成形品を支持する支持部を有し、固定型上での一次射出成形品の位置決めが行われる。次に、一次射出成形品に対して二次射出成形を行い、一次射出成形品が二次射出成形部に部分的に又は全体的に埋め込まれた二次射出成形品が得られる。言うまでも無く、一次射出成形に用いられる金型装置と、二次射出成形に用いられる金型装置は、同一ではない。金型のキャビティー構造、樹脂材料、射出条件、樹脂材料等は当業者により適切に決定される。 Finally, a method for manufacturing the receptacle connector 2 will be described with reference to FIG. First, two metal members are combined to form a contact (S1). For example, two metal members are placed on a stationary mold for injection molding. The fixed die has a support portion that supports the metal member, and the metal member is positioned on the fixed die. Next, the contact is subjected to primary injection molding to obtain a primary injection molded product (S2). For example, after laminating and pressurizing a fixed mold and a movable mold, molten resin is supplied to this mold apparatus. A primary injection-molded product in which the two metal members are partially embedded and fixed in the primary injection-molded portion is obtained by cooling the mold apparatus. In addition, it is not limited to the form in which one primary injection-molded product has one contact, and a form in which one primary injection-molded product has a plurality of contacts is also conceivable. Next, one or a plurality of primary injection molded products are subjected to secondary injection molding to form an insulator provided with a contact group (S3). For example, a primary injection molded article is placed on a stationary mold. The fixed mold has a support for supporting the primary injection molded product, and the primary injection molded product is positioned on the fixed mold. Next, secondary injection molding is performed on the primary injection molded product to obtain a secondary injection molded product in which the primary injection molded product is partially or wholly embedded in the secondary injection molded part. Needless to say, the mold apparatus used for primary injection molding and the mold apparatus used for secondary injection molding are not the same. The mold cavity structure, resin material, injection conditions, resin material, etc. are appropriately determined by those skilled in the art.
 上述の教示を踏まえると、当業者は、各実施形態及び各特徴に対して様々な変更を加えることができる。 Based on the above teachings, a person skilled in the art can make various modifications to each embodiment and each feature.
1  プラグコネクタ
2  レセプタクルコネクタ
11 インシュレータ
12 雄型コンタクト群
13 雄型コンタクト
21 インシュレータ
22 雌型コンタクト群
23 雌型コンタクト
28 貫通孔
29 貫通孔
31 金属部材
32 金属部材
40 カバー
71 ロック部
1 plug connector 2 receptacle connector 11 insulator 12 male contact group 13 male contact 21 insulator 22 female contact group 23 female contact 28 through hole 29 through hole 31 metal member 32 metal member 40 cover 71 lock portion

Claims (12)

  1.  プラグコネクタに対して脱着可能に連結されるレセプタクルコネクタであって、
     インシュレータと、
     前記プラグコネクタ及び前記レセプタクルコネクタの着脱方向に対し直交する方向に沿って前記インシュレータにおいて複数の雌型コンタクトが配列された雌型コンタクト群を備え、
     前記雌型コンタクトは、前記プラグコネクタの雄型コンタクトを挟持するアーム対と、電線が電気的に接続されるべき接続部を有し、
     前記雌型コンタクトは、少なくとも2つの分離独立した金属部材を電気的に接続するように組み合わせて構成され、前記少なくとも2つの金属部材は、前記雌型コンタクトが前記アーム対及び前記接続部を有するように組み合わされる、レセプタクルコネクタ。
    A receptacle connector detachably connected to a plug connector,
    an insulator;
    a female contact group in which a plurality of female contacts are arranged in the insulator along a direction perpendicular to the attaching/detaching directions of the plug connector and the receptacle connector;
    The female contact has a pair of arms that sandwich the male contact of the plug connector, and a connecting portion to which an electric wire is to be electrically connected,
    The female contact is configured in combination to electrically connect at least two separate and independent metal members, and the at least two metal members are configured such that the female contact has the arm pair and the connecting portion. A receptacle connector that is combined with a
  2.  前記インシュレータは、各一次射出成形部において前記少なくとも2つの金属部材が固定された複数の一次射出成形部と、前記複数の一次射出成形部が固定された二次射出成形部を備えることを特徴とする請求項1に記載のレセプタクルコネクタ。 The insulator includes a plurality of primary injection-molded parts to which the at least two metal members are fixed in each primary injection-molded part, and a secondary injection-molded part to which the plurality of primary injection-molded parts are fixed. The receptacle connector of Claim 1.
  3.  前記一次射出成形部は、前記二次射出成形部から露出する複数の露出面を有することを特徴とする請求項2に記載のレセプタクルコネクタ。 The receptacle connector according to claim 2, wherein the primary injection molded portion has a plurality of exposed surfaces exposed from the secondary injection molded portion.
  4.  前記複数の露出面は、前記二次射出成形部の所定の壁面において間隔を空けて配置されることを特徴とする請求項3に記載のレセプタクルコネクタ。 The receptacle connector according to claim 3, wherein the plurality of exposed surfaces are arranged at intervals on a predetermined wall surface of the secondary injection molded portion.
  5.  前記複数の雌型コンタクトの配列方向において隣接する前記一次射出成形部の間には前記二次射出成形部の一部が設けられることを特徴とする請求項2乃至4のいずれか一項に記載のレセプタクルコネクタ。 5. The secondary injection molded portion according to any one of claims 2 to 4, wherein a portion of the secondary injection molded portion is provided between the primary injection molded portions adjacent in the arrangement direction of the plurality of female contacts. receptacle connector.
  6.  前記複数の雌型コンタクトの各雌型コンタクトに対して前記複数の一次射出成形部の各一次射出成形部が設けられることを特徴とする請求項2乃至5のいずれか一項に記載のレセプタクルコネクタ。 6. The receptacle connector according to claim 2, wherein each of said plurality of primary injection molded parts is provided for each female contact of said plurality of female contacts. .
  7.  前記少なくとも2つの分離独立した金属部材は、第1金属部材及び第2金属部材を含み、前記第1金属部材及び第2金属部材は、前記アーム対を構成するべく対向して配置された第1アーム部及び第2アーム部を含み、前記第1アーム部及び第2アーム部は、それらの自由端寄りの位置で所定のクリアランスを画定するように形状付けられ、
     前記所定のクリアランスにより前記プラグコネクタと前記レセプタクルコネクタの着脱に必要な力が設定されることを特徴とする請求項1乃至6のいずれか一項に記載のレセプタクルコネクタ。
    The at least two separate and independent metal members include a first metal member and a second metal member, and the first metal member and the second metal member are first metal members disposed facing each other to form the pair of arms. comprising an arm portion and a second arm portion, the first arm portion and the second arm portion being shaped to define a predetermined clearance near their free ends;
    7. The receptacle connector according to any one of claims 1 to 6, wherein the predetermined clearance sets a force required for connecting and disconnecting the plug connector and the receptacle connector.
  8.  プラグコネクタの雄型コンタクトを挟むように構成されたアーム対と、電線が電気的に接続されるべき接続部を備える複数の雌型コンタクトを含む雌型コンタクト群が設けられたレセプタクルコネクタの製造方法であって、
     少なくとも2つの金属部材を組み合わせて各雌型コンタクトを構成する工程と、
     各雌型コンタクトに対して一次射出成形を行うことで複数の一次射出成形品を得る工程にして、各一次射出成形品の一次射出成形部に前記少なくとも2つの金属部材が固定される工程と、
     前記複数の一次射出成形品に対して二次射出成形を行い、前記雌型コンタクト群が設けられたインシュレータを形成する工程にして、前記インシュレータの二次射出成形部には前記複数の一次射出成形品の一次射出成形部が固定される工程を含む、レセプタクルコネクタの製造方法。
    A method for manufacturing a receptacle connector provided with a female contact group including a plurality of female contacts provided with a pair of arms configured to sandwich a male contact of a plug connector and a connecting portion to which an electric wire is to be electrically connected. and
    assembling at least two metal members to form each female contact;
    obtaining a plurality of primary injection-molded products by performing primary injection molding on each female contact, wherein the at least two metal members are fixed to the primary injection-molded portion of each primary injection-molded product;
    A step of performing secondary injection molding on the plurality of primary injection-molded products to form an insulator provided with the female contact group, wherein the secondary injection-molded portion of the insulator includes the plurality of primary injection-molded A method of manufacturing a receptacle connector comprising the step of securing a primary injection molded part of the article.
  9.  前記一次射出成形部は、前記二次射出成形部から露出する複数の露出面を有することを特徴とする請求項8に記載のレセプタクルコネクタの製造方法。 The method of manufacturing a receptacle connector according to claim 8, wherein the primary injection molded part has a plurality of exposed surfaces exposed from the secondary injection molded part.
  10.  前記複数の露出面は、前記二次射出成形部の所定の壁面において間隔を空けて配置されることを特徴とする請求項9に記載のレセプタクルコネクタの製造方法。 The method of manufacturing a receptacle connector according to claim 9, wherein the plurality of exposed surfaces are arranged at intervals on a predetermined wall surface of the secondary injection molded portion.
  11.  前記複数の雌型コンタクトの配列方向において隣接する前記一次射出成形部の間には前記二次射出成形部の一部が設けられることを特徴とする請求項8乃至10のいずれか一項に記載のレセプタクルコネクタの製造方法。 11. The secondary injection molded portion according to claim 8, wherein a portion of the secondary injection molded portion is provided between the primary injection molded portions adjacent in the arrangement direction of the plurality of female contacts. manufacturing method of receptacle connector.
  12.  前記複数の一次射出成形品の各一次射出成形品において前記複数の雌型コンタクトの各雌型コンタクトが設けられることを特徴とする請求項8乃至11のいずれか一項に記載のレセプタクルコネクタの製造方法。 12. Manufacture of a receptacle connector according to any one of claims 8 to 11, characterized in that each female contact of the plurality of female contacts is provided in each primary injection molding of the plurality of primary injection moldings. Method.
PCT/JP2021/026042 2021-07-09 2021-07-09 Receptacle connector and method for producing same WO2023281757A1 (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0850946A (en) * 1994-08-04 1996-02-20 Yazaki Corp Bus bar connection device for electrical connection box
JP2002063970A (en) * 2000-08-17 2002-02-28 American Denki Co Ltd Conversion adapter
US8998657B1 (en) * 2011-01-14 2015-04-07 Reliance Controls Corporation High current female electrical contact assembly
WO2018173624A1 (en) * 2017-03-22 2018-09-27 山一電機株式会社 Power supply connector device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0850946A (en) * 1994-08-04 1996-02-20 Yazaki Corp Bus bar connection device for electrical connection box
JP2002063970A (en) * 2000-08-17 2002-02-28 American Denki Co Ltd Conversion adapter
US8998657B1 (en) * 2011-01-14 2015-04-07 Reliance Controls Corporation High current female electrical contact assembly
WO2018173624A1 (en) * 2017-03-22 2018-09-27 山一電機株式会社 Power supply connector device

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