WO2023280045A1 - Rotary electrical switch and switch layer thereof, energy storage component, and assembling method - Google Patents

Rotary electrical switch and switch layer thereof, energy storage component, and assembling method Download PDF

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Publication number
WO2023280045A1
WO2023280045A1 PCT/CN2022/102832 CN2022102832W WO2023280045A1 WO 2023280045 A1 WO2023280045 A1 WO 2023280045A1 CN 2022102832 W CN2022102832 W CN 2022102832W WO 2023280045 A1 WO2023280045 A1 WO 2023280045A1
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WO
WIPO (PCT)
Prior art keywords
contact conductive
static contact
switch
conductive element
pair
Prior art date
Application number
PCT/CN2022/102832
Other languages
French (fr)
Chinese (zh)
Inventor
王刚
张强
张玉霖
谢顺亮
刘燕兵
谷晓春
Original Assignee
北京光华世通科技有限公司
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Application filed by 北京光华世通科技有限公司 filed Critical 北京光华世通科技有限公司
Publication of WO2023280045A1 publication Critical patent/WO2023280045A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H3/00Mechanisms for operating contacts
    • H01H3/22Power arrangements internal to the switch for operating the driving mechanism
    • H01H3/30Power arrangements internal to the switch for operating the driving mechanism using spring motor
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H19/00Switches operated by an operating part which is rotatable about a longitudinal axis thereof and which is acted upon directly by a solid body external to the switch, e.g. by a hand
    • H01H19/64Encased switches adapted for ganged operation when assembled in a line with identical switches, e.g. stacked switches
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/56Power conversion systems, e.g. maximum power point trackers

Definitions

  • the application relates to the field of switches, in particular to a rotary electrical switch for a photovoltaic system, a switch layer, an energy storage component and an assembly method thereof.
  • Photovoltaic DC switches are used in photovoltaic systems to control the electrical connection between photovoltaic panels and inverters. Therefore, the reliability of photovoltaic DC switches is not only related to the good operation of the entire photovoltaic system, but also to the development of the photovoltaic industry. steady development. Photovoltaic DC switches face a core challenge: the required unit breaking capacity is getting larger and larger, but the size of the box housing the photovoltaic DC switches is required to be smaller and smaller. That is, the required unit breaking capacity and the compactness of photovoltaic DC switches are a pair of technical contradictions.
  • Commonly used photovoltaic DC switches are rotary electrical switches, which usually include one or more modular packaged contact modules and a control module for controlling the one or more contact modules, wherein the contact modules usually Containing a movable contact conductive component and a pair of static contact conductive elements, the function of the control module is to rotate the movable contact conductive component so that it can switchably conduct with the pair of static contact conductive elements or Disconnect for electrical disconnection between PV panels and inverter.
  • the performance index of breaking capacity is used to measure the safe breaking capacity of photovoltaic DC switches under predetermined voltage and current.
  • An advantage of the present application is to provide a rotary electrical switch and its switch layer, energy storage component and assembly method, wherein the rotary electrical switch can be applied to a photovoltaic system for controlling photovoltaic panels and inverters
  • the electrical on-off between, the rotary electrical switch can realize the compatibility between the increase of the unit breaking capacity and the miniaturization without greatly increasing the cost, even without increasing the cost.
  • Another advantage of the present application is to provide a rotary electrical switch and its switch layer, energy storage component and assembly method, wherein the rotary electrical switch utilizes the safety space of two adjacent switch layers to cleverly design the
  • the extension method of the static contact conductive element in each switch layer is such that in the three-dimensional space, the movable contact conductive element and the static contact conductive element are at least partially along the axial direction of the rotary electrical switch Stacking, in this way, can increase the diameter of the movable contact conductive element without increasing the size of the housing, that is, within the limited housing space, the diameter of the movable contact conductive element can be increased.
  • the increase in the diameter of the movable contact conductive element can increase the unit breaking capacity, therefore, the rotary electrical switch can realize the unit breaking capacity without greatly increasing the cost or even without increasing the cost. Compatibility between increase and miniaturization.
  • a rotary electrical switch comprising:
  • a multilayer switch layer structure comprising at least two switch layers stacked on top of each other;
  • an actuation control assembly operably connected to the multilayer switch layer structure, wherein the actuation control assembly is configured to control the switch between the closed state and the open state of the multilayer switch layer structure;
  • the at least two switching layers include a first switching layer located on an upper layer and a second switching layer located on a lower layer;
  • the first switch layer includes a first package casing, a first movable contact conductive assembly including a first movable contact conductive element, and a pair of first static contact conductive elements, wherein the first package casing A first central bearing seat is formed, the first movable contact conductive assembly and a pair of the first static contact conductive elements are mounted on the first central bearing seat, and the first movable contact conductive assembly is suitable for being driven by the actuation control assembly to drive the first movable contact conductive element to selectively engage or disengage with a pair of the first static contact conductive elements;
  • the second switch layer includes a second package casing, a second movable contact conductive assembly including a second movable contact conductive element, and a pair of second static contact conductive elements, wherein the second package casing A second central bearing seat is formed, the second movable contact conductive assembly and a pair of the second static contact conductive elements are mounted on the second central bearing seat, and the second movable contact conductive assembly can be Drivenly connected to the conductive component of the first movable contact, wherein the conductive component of the second movable contact is adapted to be driven by the conductive component of the first movable contact to drive the conductive component of the second movable contact a conductive element selectively engages or disengages with a pair of said second static contact conductive elements;
  • the first packaging case further has an insulating packaging skirt extending downward from the first central bearing seat, and the insulating packaging skirt encapsulates the second central bearing seat of the second packaging housing in it. .
  • a pair of the second static contact conductive elements are packaged in the insulating package skirt.
  • a pair of the second static contact conductive elements are insulated by the insulating packaging skirt relative to the external space of the second packaging casing.
  • the second central bearing base has a second installation cavity formed in its middle area and a third installation channel and a fourth installation channel formed in its edge area, wherein the The second movable contact conductive component is suitably fitted in the second installation cavity, and a pair of the second static contact conductive elements are respectively installed in the third installation channel and the fourth installation channel Inside.
  • At least one second static contact conductive element in the pair of second static contact conductive elements is fitly inserted into the third The installation channel or the fourth installation channel.
  • the installation method of the second movable contact conductive assembly and the pair of second static contact conductive elements on the second central bearing seat is such that a pair of the second At least one second static contact conductive element among the static contact conductive elements overlaps at least partially with the movement plane of the second movable contact conductive element in the axial direction set by the multilayer switch layer structure.
  • the outer edge of at least one second static contact conductive element in the pair of second static contact conductive elements does not protrude from the outer peripheral edge of the second central bearing seat.
  • the outer edge of at least one second static-contact conductive element in the pair of second static-contact conductive elements does not protrude from the third installation channel or the fourth installation channel.
  • the width dimension of at least one second static contact conductive element in the pair of second static contact conductive elements is less than or equal to the depth of the third installation channel or the fourth installation channel size.
  • each of the second static contact conductive elements has a second static contact conductive end, a second electrical terminal opposite to the second static contact conductive end, and extends to The second static contact extension between the second static contact conductive end and the second electrical connection end, the second static contact conductive end is coplanar with the movement plane of the second movable contact conductive element , wherein, the second static contact extension part of at least one second static contact conductive element of the pair of second static contact conductive elements first extends downward from the second static contact conductive end, then extends inward, and then extends along the horizontal direction, the part extending inward and/or the part extending along the horizontal direction in the second static contact extension part is in the axial direction set by the multilayer switch layer structure and the second The planes of motion of the movable contact conductive elements overlap at least partially.
  • the second static contact conductive end of the second static contact conductive element and the part extending along the horizontal direction in the second static contact extension part of the second static contact conductive element extending at different heights of the inner space defined by the second packaging case.
  • the second central bearing base is clamped between the second static contact end of the second static contact conductive element and the second static contact conductive element. Between the part extending along the horizontal direction in the second static contact extension part, the part extending along the horizontal direction in the second static contact extension part of the second static contact conductive element is opposite to the second moving contact conductive element The plane of motion is insulated.
  • the first central bearing seat has a first installation cavity formed in its middle area and a first installation channel and a second installation channel formed in its edge area, wherein the The conductive component of the first movable contact is suitably fitted in the first installation cavity, and a pair of the first static contact conductive elements are respectively installed in the first installation channel and the second installation channel Inside.
  • At least one first static contact conductive element in the pair of first static contact conductive elements is fitly inserted into the first central bearing base from the side The installation channel or the second installation channel.
  • the installation method of the first movable contact conductive assembly and the pair of first static contact conductive elements on the first central bearing seat is such that a pair of the first At least one first static contact conductive element among the static contact conductive elements overlaps at least partially with the movement plane of the first movable contact conductive element in the axial direction set by the multilayer switch layer structure.
  • the outer edge of at least one of the pair of first static contact conductive elements does not protrude from the outer periphery of the first central bearing seat.
  • the outer edge of at least one of the pair of first static contact conductive elements does not protrude from the first installation channel or the second installation channel.
  • the width dimension of at least one first static contact conductive element in the pair of the first static contact conductive elements is less than or equal to the depth of the first installation channel or the second installation channel size.
  • each of the first static contact conductive elements has a first static contact conductive end, a first electrical terminal opposite to the first static contact conductive end, and extends to The first static contact extension between the first static contact conductive end and the first electrical connection end, the first static contact conductive end is coplanar with the movement plane of the first movable contact conductive element , wherein, the first static contact extension part of at least one first static contact conductive element of the pair of first static contact conductive elements first extends downward from the first static contact conductive end and then extends inward along the horizontal direction, the part extending inward and/or the part extending along the horizontal direction in the first static contact extension part is in the axial direction set by the multi-layer switch layer structure and the first The planes of motion of the movable contact conductive elements overlap at least partially.
  • the first static contact end of the first static contact conductive element and the part extending along the horizontal direction in the first static contact extension part of the first static contact conductive element extending at different heights of the internal space defined by the first encapsulating case.
  • the rotary electrical switch according to the present application, at least a part of the first central bearing seat is clamped between the first static contact conductive end of the first static contact conductive element and the first static contact conductive element. Between the parts extending along the horizontal direction in the first static contact extension part, the part extending along the horizontal direction in the first static contact extension part of the first static contact conductive element is opposite to the first moving contact conductive element The plane of motion is insulated.
  • the pair of the first static contact conductive elements of the first switch layer are connected with the pair of the second The static contact conductive elements are insulated from each other.
  • a part of the first static contact conductive element protruding from the first package casing forms the first electrical terminal.
  • the part of the second static contact conductive element protruding from the second package casing forms the second electrical terminal.
  • the actuation control assembly includes an actuation housing, an energy storage assembly installed in the actuation housing, and a rotation assembly, wherein the at least one switch layer can be controlled Operatively connected to the lower end of the energy storage component, the rotating component is arranged on the upper end of the energy storage component and is used to rotate the energy storage component to drive the multi-layer switch layer structure to realize the multi-layer
  • the switch layer structure switches between a closed state and an open state.
  • a method for assembling a multilayer switch layer structure includes the steps of:
  • the second movable contact conductive assembly includes a second insulating turntable, a second dial element, and is insulated The second movable contact conductive element clamped between the second insulating turntable and the second dial element;
  • a pair of second static contact conductive elements are respectively installed into the third installation channel and the fourth installation channel of the second central bearing base from the side of the second central bearing base to form a second switch layer.
  • the third installation channel and the fourth installation channel are recessedly formed on the side of the edge region of the second central bearing seat;
  • a first packaging case is provided, the first packaging case has a first central bearing seat and an insulating packaging skirt extending downward from the first central bearing seat, wherein the first central bearing seat has a first installation Cavity;
  • the first movable contact conductive assembly includes a first insulating turntable, a first dial element, and is insulated The first movable contact conductive element clamped between the first insulating turntable and the first dial element;
  • a pair of first static contact conductive elements are respectively installed into the first installation channel and the second installation channel of the first central bearing base from the side of the first central bearing base to form a first switch layer, the first a mounting channel and the second mounting channel are recessedly formed on the sides of the edge region of the first center bearing seat;
  • the first switch layer is assembled to the second switch layer by clamping between the insulating package skirt of the first package case and the second package case.
  • a method for assembling a rotary electrical switch including:
  • the multilayer switch layer structure is made by the above-mentioned assembly method of the multilayer switch layer structure
  • the actuation control assembly is installed above the multi-layer switch layer structure, wherein the actuation control assembly includes an actuation housing, an energy storage assembly and a rotation assembly, wherein the energy storage assembly and the rotation
  • the assembly is accommodated in the actuating housing, the at least two switch layers are rotatably connected to the lower end of the energy storage assembly, and the rotation assembly is arranged on the upper end of the energy storage assembly and is used to rotate the storage assembly.
  • the energy component drives the at least two switch layers to realize the state switching of the at least two switch layers.
  • a switch layer including:
  • An encapsulation housing forms a central bearing seat, wherein the central bearing base has an installation cavity formed in its middle area and a pair of installation channels formed in its edge area;
  • a movable contact conductive component is installed in the installation cavity, wherein the movable contact conductive component includes a movable movable contact conductive element;
  • a pair of static contact conductive elements, a pair of said static contact conductive elements are respectively embedded in a pair of said installation channels;
  • the movable contact conductive element of the movable contact conductive assembly is adapted to be actuated to selectively engage or disengage with a pair of the static contact conductive elements;
  • the installation method of the movable contact conductive assembly and the pair of static contact conductive elements on the central bearing base makes at least one static contact conductive element of the pair of static contact conductive elements conduct electricity with the moving contact.
  • the planes of motion of the elements overlap at least partially in the axial direction set by the switching layers.
  • At least one of the pair of installation channels at least partially overlaps with the installation cavity in the axial direction set by the switch layer.
  • the pair of installation channels at least partially overlap with the installation cavity in the axial direction set by the switch layer.
  • each of the static contact conductive elements has a static contact conductive end, a power connection end opposite to the static contact conductive end, and extends between the static contact conductive end and the connection.
  • the static contact extension part between the electric terminals, wherein, the static contact conductive end is coplanar with the movement plane of the movable contact conductive element, and the static contact extension of at least one static contact conductive element of the pair of the static contact conductive elements.
  • the part extends downward from the static contact conductive end first, then extends inward and then extends along the horizontal direction, and the part extending inward and/or the part extending along the horizontal direction of the static contact extension part is on the switch layer
  • the set axial direction at least partially overlaps with the moving plane of the moving contact conductive element.
  • the part extending inward and/or the part extending along the horizontal direction in the static contact extension part of each of the static contact conductive elements is in the axial direction set by the switch layer at least partially overlaps with the movement plane of the movable contact conductive element.
  • At least one of the pair of static contact conductive elements does not protrude from the installation channel.
  • the outer edge of at least one of the pair of static contact conductive elements does not protrude from the outer edge of the central bearing seat.
  • the width dimension of at least one of the pair of static contact conductive elements is smaller than or equal to the depth dimension of the installation channel.
  • the width dimension of each static contact conductive element is smaller than or equal to the depth dimension of the installation channel.
  • the static contact conductive end of each of the static contact conductive elements and the portion extending in the horizontal direction of the static contact extension part of the static contact conductive element have different heights in the packaging casing extend in space.
  • At least a part of the central bearing seat is clamped in the static contact end of the static contact conductive element and the static contact extension part of the static contact conductive element and extends along the horizontal direction between the parts, so that the part extending along the horizontal direction in the static contact extension part of the static contact conductive element is insulated from the static contact conductive end of the static contact conductive element.
  • the part extending along the horizontal direction in the static contact extension part of the static contact conductive element is insulated from the moving plane of the movable contact conductive element.
  • the portion of the static contact conductive element protruding from the packaging case forms the electrical terminal.
  • the movable contact conductive assembly includes an insulating turntable, a dial element, and the movable contact conductive element is insulated between the insulating turntable and the dial element , wherein the dial element is adapted to be rotated to drive the insulating turntable and the movable contact conductive element to rotate relative to the pair of static contact conductive elements.
  • the movable contact conductive element is fitted into the insulating turntable along the central axis of the insulating turntable, and the movable contact conductive element has two ends forming its opposite ends. A pair of movable contact terminals.
  • an energy storage assembly which includes:
  • the swivel seat includes a swivel body with a receiving channel and a connector extending downward from the swivel body, the connector of the swivel is suitable for being connected to at least one switch layer in a driveable manner, wherein the swivel
  • the main body includes a chassis, a support wall extending upward from the chassis, and at least one release arm.
  • the at least one release arm includes a reinforcing portion extending upward from the chassis and extending along a set circumferential direction of the chassis.
  • the driving turntable installed on the turntable includes a turntable main body and an actuating member and a releasing member extending downward from the turntable main body, the actuating member corresponds to the supporting wall, and the releasing member corresponds to the at least one release arm;
  • the drive turntable is adapted to be driven to control the energy storage assembly to work switchably between the energy storage state and the energy discharge state, and when the energy storage assembly is in the energy storage state, the drive turntable Driven to rotate relative to the turntable to drive the energy storage element to store energy through the actuator of the driving turntable; when the energy storage component is in the energy discharge state, the stored energy
  • the element drives the rotating seat to rotate to drive the at least one switch layer;
  • each release arm has a fixed end fixed to the chassis and a free end opposite to the fixed end, each release arm includes a locking head formed at its free end, wherein the locking head It is suitable for cooperating with the limit arm formed on the actuating housing to control the selective switching of the energy storage component between the energy storage state and the energy discharge state.
  • the lock head of the at least one release arm and the limit arm are in a locked state, and the drive turntable
  • the release member rotates along the at least one release arm under the action of the rotating assembly and acts downward on the at least one release arm; when the energy storage assembly is in the energy discharging state, the at least one release arm
  • the locking head is released from the limiting arm under the action of the release part of the driving turntable, and the stored energy element drives the turntable to rotate.
  • the top surface of the at least one release arm is an arc surface.
  • the arcuate surface is an involute surface.
  • the width dimension of the reinforcement part is larger than the width dimension of the cantilever part.
  • the at least one release arm includes a first release arm extending from the chassis upwards and then along the circumference of the chassis, and a first release arm extending from the chassis upwards and then along the A second release arm extending in the circumferential direction of the chassis, the extending direction of the first releasing arm along the circumferential direction of the chassis is opposite to the extending direction of the second releasing arm along the circumferential direction of the chassis.
  • the first release arm and the second release arm are arranged symmetrically with respect to a central axis set by the chassis.
  • the reinforced portion of the first release arm and the reinforced portion of the second release arm are at least partially overlapped.
  • the cantilever portion of the first release arm and the cantilever portion of the second release arm share one reinforcement portion.
  • Fig. 1 illustrates a three-dimensional exploded schematic diagram of a rotary electric switch according to an embodiment of the present application.
  • Fig. 2 illustrates a schematic perspective view of the rotary electrical switch according to an embodiment of the present application.
  • Fig. 3A illustrates a perspective exploded schematic diagram of a switch layer of the rotary electric switch according to an embodiment of the present application.
  • Fig. 3B illustrates a schematic perspective view of a switch layer of the rotary electrical switch according to an embodiment of the present application.
  • Fig. 4A illustrates a three-dimensional exploded schematic view of the energy storage assembly of the rotary electric switch according to an embodiment of the present application.
  • Fig. 4B illustrates a schematic perspective view of the energy storage assembly according to an embodiment of the present application.
  • Fig. 4C illustrates another schematic perspective view of the energy storage assembly according to an embodiment of the present application.
  • Fig. 4D illustrates a schematic perspective view of the energy storage assembly and the housing according to an embodiment of the present application.
  • Fig. 4E illustrates a schematic perspective view of the base of the energy storage assembly according to an embodiment of the present application.
  • Fig. 4F illustrates a schematic perspective view of a modified implementation of the base of the energy storage assembly according to an embodiment of the present application.
  • FIG. 5 illustrates a top view of the switch layer according to an embodiment of the present application.
  • Fig. 6 illustrates a schematic diagram of the relative positional relationship between the movable contact conductive element and the static contact conductive element of the switch layer according to the embodiment of the present application.
  • Fig. 7A is a perspective schematic diagram illustrating the relative positional relationship between the moving contact conductive element and the static contact conductive element of the switch layer according to the embodiment of the present application.
  • Fig. 7B is a schematic plan view illustrating the relative positional relationship between the movable contact conductive element and the static contact conductive element of the switch layer according to the embodiment of the present application.
  • FIG. 7C is a schematic plan view illustrating the relative positional relationship between the movable contact conductive element and the static contact conductive element of the switch layer of the conventional rotary electric switch.
  • Fig. 8A is a schematic perspective view of the relative positional relationship between the movable contact conductive element and the static contact conductive element of the switch layer implemented according to a modification of the embodiment of the present application.
  • Fig. 8B is a schematic plan view illustrating the relative positional relationship between the movable contact conductive element and the static contact conductive element of the switch layer implemented according to a modification of the embodiment of the present application.
  • FIG. 8C is a schematic plan view illustrating the relative positional relationship between the movable contact conductive element and the static contact conductive element of the switch layer of the conventional rotary electric switch.
  • 9A to 9D illustrate the assembly diagrams of the rotary electrical switch according to the embodiment of the present application.
  • Fig. 10 illustrates a schematic perspective view of the rotary electrical switch according to an embodiment of the present application.
  • Fig. 11 illustrates a schematic perspective view of the rotary electrical switch according to yet another embodiment of the present application.
  • Fig. 12A illustrates a schematic diagram of a switch layer of the rotary electrical switch according to yet another embodiment of the present application.
  • Fig. 12B illustrates a schematic diagram of the multi-layer switch layer structure of the rotary electrical switch according to still another embodiment of the present application.
  • the terms "setting”, “installation”, “connection” and “connection” should be interpreted in a broad sense, for example, It can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components.
  • the terms “setting”, “installation”, “connection” and “connection” should be interpreted in a broad sense, for example, It can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components.
  • the inventors of the present application found through research on the existing rotary electrical switches that there are important technical blind spots or technical biases in the existing rotary electrical switches.
  • the existing rotary electrical switches usually arrange the movable contact conductive components and static contact conductive components on the same plane.
  • the housing of the switch layer of each rotary electric switch has a central seat and an outer peripheral seat extending outward from the central seat, so that the movable contact conductive assembly After being installed on the center seat and the static contact conductive element is installed on the outer peripheral seat, the movable contact conductive component and the static contact conductive element are deployed in a plane (or in other words, the static contact conductive element is located between the movable contact conductive component outside).
  • the inventor of the present application used the safe space between the static contact conductive elements of two adjacent switch layers to skillfully design the extension of the static contact conductive elements in each switch layer to In the three-dimensional space, the movable contact conductive element and the static contact conductive element are at least partially overlapped along the axial direction of the rotary electric switch.
  • the dynamic contact conductive element can be increased.
  • the diameter of the element does not increase the size of the housing, that is, within the limited space of the housing, the diameter of the movable contact conductive element is increased.
  • the increase of the diameter of the movable contact conductive element can increase the unit breaking capacity, therefore, the rotary electrical switch can realize the unit breaking capacity without greatly increasing the cost or even without increasing the cost. Compatibility between increase and miniaturization.
  • the rotary electrical switch according to the embodiment of the present application is illustrated, which is suitable for being applied to a photovoltaic system to control electrical disconnection between a photovoltaic cell panel and an inverter. It should be understood that although the application of the rotary electrical switch to a photovoltaic system is taken as an example, in other embodiments of the present application, the rotary electrical switch can also be applied to other occasions, such as a wind power system. For this, Not limited by this application.
  • the rotary electrical switch includes at least one switch layer and an actuation control assembly for controlling and actuating the at least one switch layer to switch in different states 10.
  • the rotary electrical switch generally includes a plurality of switch layers stacked on each other, that is, the at least one switch layer includes at least two switch layers, Each switch layer in the at least two switch layers is stacked on top of each other to form a multi-layer switch layer structure 20 .
  • the rotary electrical switch further includes a bottom installation structure for carrying the at least two switch layers and the actuation control assembly 10 thereon, so that the bottom installation structure
  • the rotary electrical switch described above is mounted to a corresponding position such as a mounting rail of a distribution cabinet.
  • the actuation control component 10 is installed on the top of the at least two switch layers, and is used to control the switching of the electrical states of the at least two switch layers, that is, to control the closing or opening of the at least two switch layers.
  • the actuation control assembly 10 includes an actuation housing 11, an energy storage assembly 12 and a rotation assembly 13, wherein the energy storage assembly 12 and the rotation assembly 13 is accommodated in the actuating housing 11, the at least two switch layers are rotatably connected to the lower end of the energy storage assembly 12, the rotation assembly 13 is arranged on the upper end of the energy storage assembly 12 and used
  • the energy storage component 12 is rotated to drive the at least two switch layers to realize the state switching of the at least two switch layers.
  • the switch layers are assembled together in a driveable manner, that is, when the switch layer on the top layer is rotated by the energy storage assembly 12, the switch layer on the bottom layer The switch layer will be driven.
  • the rotating assembly 13 includes a rotating shaft 131 that penetrates into the actuating housing 11 and is plugged and fixed with the energy storage assembly 12 and for The knob 132 of the rotating shaft 131 is driven.
  • the knob 132 is installed on the upper end of the rotating shaft 131 .
  • the rotating assembly 13 further includes a nut 133 fixed to the actuating housing 11, wherein the rotating shaft 131 passes through the nut 133 and extends into the actuating housing 11, it should be understood that the rotating shaft 131 can rotate relative to the nut 133.
  • the rotating assembly 13 further includes a gasket 134 disposed between the actuating housing 11 and the nut 133 .
  • the energy storage assembly 12 includes a driving turntable 121, a turntable 123 and an energy storage element 122, wherein the lower end of the turntable 123 is connected to the topmost
  • the switch layer is rotatably connected, the energy storage element 122 is disposed in the swivel seat 123 , and the driving dial 121 is installed on the swivel seat 123 .
  • the rotating shaft 131 is fixed on the upper end of the driving turntable 121, that is, when the rotating shaft 131 rotates under the action of the knob 132, it can drive the The driving turntable 121 rotates relative to the turntable 123 .
  • the drive turntable 121 is fixed on the lower end of the rotating shaft 131, and the knob 132 is fixed on the upper end of the rotating shaft 131, so that the rotation of the rotating shaft 131 Conduction, the knob 132 can control the motion state of the driving dial 121 .
  • the driving turntable 121 includes a turntable main body 1211 having an insertion head 12111 , and an actuating member 1212 and a releasing member 1213 extending downward from the turntable main body 1211 .
  • the actuating member 1212 and the releasing member 1213 extend downward from the outer periphery of the turntable body 1211, and the actuating member 1212 and the releasing member 1213 are relatively
  • the included angle set by the center of the turntable main body 1211 is 170° to 175°, that is to say, in the embodiment of the present application, the actuating member 1212 and the release member 1213 are relative to the turntable main body 1211
  • the center of is arranged asymmetrically.
  • the angle set between the actuating member 1212 and the releasing member 1213 relative to the center of the turntable body 1211 affects the operation of the rotary electrical switch Control, more specifically, when the angle range between the actuating member 1212 and the releasing member 1213 relative to the center of the turntable body 1211 is 170° to 175°, it can be rotated in a predetermined direction by rotating the
  • the knob 132 is approximately 80° to 85° to realize the switching of the states of the at least two switch layers, and this part will be expanded in the subsequent description.
  • the actuating member 1212 and the releasing member 1213 may also be arranged symmetrically with respect to the center of the turntable body 1211, which is not limited by the present application.
  • the swivel seat 123 includes a swivel body 1231 having a receiving channel 12310 and a connector 1232 extending downward from the swivel body 1231 , wherein the connector 1232 is suitable for
  • the switch layer on the top layer is connected to realize the linkage between the swivel seat 123 and the switch layer on the top layer, and the energy storage element 122 is arranged in the receiving channel 12310 .
  • the swivel body 1231 includes a chassis 12311 with a central base 123110 and a support wall 12312 extending upward from the chassis 12311, wherein the support wall 12312 is used to fix the The energy storage element 122 is described above.
  • the swivel body 1231 further includes at least one release arm extending upward from the chassis 12311 and then extending along the circumferential direction set by the chassis 12311 12313.
  • each of the release arms has a fixed end fixed to the chassis 12311 and a free end opposite to the fixed end, and it should be noted that in the embodiment of the present application, each of the release arms includes a There is a locking head 12316 at its free end, wherein the locking head 12316 is suitable for matching with the limiting arm 111 formed on the actuating housing 11 (for example, in a specific example of the present application, the limiting arm 111 formed on the bottom surface of the actuating housing 11 ) cooperate to control the switching of the state of the energy storage assembly 12 .
  • the energy storage element 122 is accommodated in the accommodation channel 12310 and the energy storage element 122 is clamped on the support wall of the swivel seat 123 12312.
  • the energy storage element 122 is made of a spring wire, wherein when the energy storage element 122 is installed in the storage channel 12310, the opposite first of the energy storage element 122 The first end and the second end are held on opposite sides of the supporting wall 12312 respectively. It is worth mentioning that the energy storage element 122 is wound by a spring wire.
  • the energy storage element 122 When the energy storage element 122 is accommodated in the accommodation channel 12310 and the opposite first end and the second When the two ends are clamped on both sides of the support wall 12312 , the energy storage element 122 is partially stretched so that the energy storage element 122 can be stably fixed on the support wall 12312 .
  • the insertion head 12111 of the drive turntable 121 is fitly inserted into the center seat 123110 of the turntable 123
  • the actuating member 1212 of the driving dial 121 corresponds to the support wall 12312
  • the releasing member 1213 of the driving dial 121 corresponds to the at least one releasing arm 12313 .
  • the actuator 1212 of the driving dial 121 is located between the first end and the second end of the energy storage element 122, so that , when the drive turntable 121 is rotated, the actuator 1212 of the drive turntable 121 is adapted to drive the first end or the second end of the energy storage element 122 to rotate and the other end of the energy storage element 122 Keeping still to realize the energy storage of the energy storage element 122 .
  • the release member 1213 of the drive dial 121 can rotate along the at least one release arm 12313 until the at least one release arm 12313 under the action of the release member 1213
  • the locking head 12316 of 12313 is released from the limiting arm 111 to realize the energy discharge of the energy storage element 122 .
  • the stored energy storage element 122 can drive the rotation seat 123 to drive the state switching of the at least two switch layers.
  • the function of the rotation assembly 13 is to drive the energy storage assembly 12 to switch between the energy storage state and the energy discharge state, wherein, when the energy storage assembly 12 is in the storage state In the enabled state, the lock head 12316 of the at least one release arm 12313 is in a locked state with the limit arm 111, and the release member 1213 of the drive dial 121 moves along the The at least one release arm 12313 rotates and acts on the at least one release arm 12313 downward; when the energy storage assembly 12 is in the energy discharging state, the locking head 12316 of the at least one release arm 12313 Under the action of the release part 1213 of the turntable 121, a trip occurs between the limit arm 111, and the stored energy element 122 drives the turntable 123 to rotate, thereby driving the state of the at least two switch layers. switch between.
  • the top surface of the at least one release arm 12313 is an arc surface, more specifically, the top surface of the at least one release arm 12313 is an involute arc shape. It should be understood that when the release member 1213 of the driving turntable 121 rotates along the top surface of the at least one release arm 12313 under the action of the rotation assembly 13, due to the top surface of the at least one release arm 12313 The downward force of the release member 1213 acting on the at least one release arm 12313 will gradually increase with the increase of the rotation angle until the force generated by the release member 1213 can make the at least one release arm 12313 A trip occurs between the locking head 12316 of the release arm 12313 and the limiting arm 111 , that is, the energy storage component 12 completes the energy storage state and enters the energy discharge state.
  • the included angle range between the actuating member 1212 and the releasing member 1213 of the driving turntable 121 relative to the set center thereof is 170° to 175°, so that in a predetermined direction
  • the knob 132 is rotated 80° to 85° (for example, clockwise or counterclockwise)
  • the force exerted by the release member 1213 of the drive dial 121 on the at least one release arm 12313 can make the at least one release A trip occurs between the arm 12313 and the limiting arm 111 to realize the state switching of the energy storage assembly 12 .
  • the triggering angle of 80° to 85° conforms to the user's operating habit of the switch, and this triggering angle can avoid misoperation to a certain extent.
  • the force that the release member 1213 of the drive dial 121 acts on the at least one release arm 12313 not only depends on the shape of the top surface of the at least one release arm 12313 The characteristic also depends on the length between the locking head 12316 of the at least one release arm 12313 and the fixed end of the at least one release arm 12313 .
  • the locking head 12316 of the at least one release arm 12313 is located at the free end of the at least one release arm 12313, therefore, the locking head 12316 of the at least one release arm 12313
  • the length dimension between the fixed end of the at least one release arm 12313 is the length dimension between the free end of the at least one release arm 12313 and the fixed end thereof.
  • the at least one release arm 12313 first extends upward from the chassis 12311 and then extends along the set circumferential direction of the chassis 12311.
  • the length dimension between the free end of the at least one release arm 12313 and its fixed end can be increased without increasing the
  • the control requirements of the energy storage assembly 12 are met.
  • the energy storage component 12 is sacrificed in its height direction in exchange for its reduction in radial direction.
  • the upwardly extending part of the at least one release arm 12313 is defined as the reinforcement part 123130 and the at least one release arm 12313 along the circumferential direction of the chassis 12311
  • the extended portion is positioned as a cantilever portion 123131 .
  • the height dimension of the reinforcing portion 123130 ie, the height of the upwardly extending portion of the at least one release arm 12313 ) depends on the control requirements of the energy storage assembly 12 .
  • the width dimension of the reinforced portion 123130 of the at least one release arm 12313 is greater than the width dimension of the cantilever portion 123131 of the at least one release arm 12313, in this way, the reinforcement portion 123130 On the premise of the same height dimension, the strength strengthening effect on the at least one release arm 12313 can be increased.
  • the at least one release arm 12313 includes first upwards from the chassis 12311 and then along the A first release arm 12314 extending in the circumferential direction of the chassis 12311 and a second release arm 12315 extending from the chassis 12311 upwards and then along the circumference of the chassis 12311, wherein the first release arm 12314 extends along the The extending direction of the circumferential direction of the chassis 12311 is opposite to the extending direction of the second release arm 12315 along the circumferential direction of the chassis 12311, for example, the first releasing arm 12314 extends along the circumferential direction of the chassis 12311
  • the second release arm 12315 extends clockwise along the circumference of the chassis 12311, and the first release arm 12314 extends clockwise along the circumference of the chassis 12311.
  • the second release arm 12315 extends in the counterclockwise direction along the circumference of the chassis 12311. In this way, whether the knob 132 of the rotating assembly 13 is turned clockwise or counterclockwise, the The state switching of the energy storage component 12 is realized, so that the operation and use of the rotary electrical switch can be greatly improved.
  • the first release arm 12314 , the second release arm 12315 and the support wall 12312 almost form a circle to accommodate the storage channel 12310 of the energy storage element 122 It is set between the center seat 123110 of the swivel seat 123 and the circle surrounded by the support wall 12312 , the first release arm 12314 and the second release arm 12315 .
  • the first release arm 12314 and the second release arm 12315 are arranged symmetrically with respect to the central axis set by the chassis 12311, so that the user can The hour hand rotates at a nearly consistent angle to switch the state of the energy storage assembly 12 .
  • the reinforced portion 123130 of the first release arm 12314 and the reinforced portion 123130 of the second release arm 12315 are at least partially overlapped (or in other words, the reinforced portion 123130 of the first release arm 12314 part 123130 and the reinforcement part 123130 of the second release arm 12315 are connected to each other), in this way, the reinforcement part 123130 of the first release arm 12314 can not only strengthen the first release arm 12314, but also can strengthen the The second release arm 12315 is strengthened; similarly, the reinforcing part 123130 of the second release arm 12315 can not only strengthen the second release arm 12315, but also can strengthen the first release arm 12314, through In this way, the diameter dimensions of the first release arm 12314 and the second release arm 12315 can be further reduced so that the radial dimension of the energy storage assembly 12 and the radial dimension of the entire rotary electrical switch The size can be reduced, so as to meet the development trend of the compact rotary electric switch.
  • the first release arm 12314 and the second release arm 12315 share a reinforcing part 123130, that is, the reinforcing part 123130 of the first release arm 12314 and the second release arm 123130
  • the reinforcement part 123130 of the arm 12315 is completely overlapped, in this way, not only can the structural design of the swivel seat 123 be simplified to facilitate industrial production, but also the first release arm 12314 and the second release arm 12315 can be The size design is optimized to the greatest extent.
  • the first release arm 12314 and the second release arm 12315 are two completely independent release arms, as shown in FIG. 4F . That is, in this embodiment, the reinforcement portion 123130 of the first release arm 12314 and the reinforcement portion 123130 of the second release arm 12315 are not connected to each other, which is not limited by the present application.
  • the purpose of the cooperation between the rotating assembly 13 and the energy storage assembly 12 is to control the state switching of the at least two switch layers.
  • the at least two switch layers include two switch layers (a first switch layer 21 and a second switch layer 22 ), as shown in FIG. 2 .
  • the rotary electrical switch may also include a greater number of switch layers (as shown in FIG. 10 ), which is not limited by the present application.
  • each switch layer 21 and the second switch layer 22 are assembled together to form the multilayer switch layer structure 20, wherein the The second switch layer 22 is located on the lower side of the first switch layer 21 , and the first switch layer 21 is located on the upper side of the second switch layer 22 .
  • each switch layer includes an encapsulation case, a movable contact conductive assembly installed in the encapsulation case, and a pair of static contacts installed in the encapsulation case.
  • a conductive element, wherein the movable contact conductive component is adapted to switchably conduct or disconnect with the pair of static contact conductive components under the action of the rotating component 13 and the energy storage component 12 to realize switching of states of each of the switch layers.
  • the first switch layer 21 on the top side includes a first package casing 211 , a first movable contact conductive assembly 212 mounted on the first package casing 211 and a first movable contact assembly mounted on the first package A pair of first static contact conductive elements 213 of the housing 211, wherein the first movable contact conductive component 212 is connected to the connecting head 1232 of the energy storage component 12 in a driveable manner, so that the rotating component 13 Under the control of the energy storage component 12, the first movable contact conductive component 212 can be selectively engaged with or disengaged from a pair of the first static contact conductive elements 213 to realize the first switching layer 21 state switching (on/off).
  • the second switch layer 22 located on the bottom side includes a second packaging case 221 , a second movable contact conductive assembly 222 mounted on the second packaging case 221 , and a second movable contact conductive component 222 mounted on the second packaging case 221 A pair of second static contact conductive elements 223, wherein, the second movable contact conductive assembly 222 is drivably connected to the first movable contact conductive assembly 212 of the first switch layer 21, so that the When the first movable contact conductive assembly 212 is driven under the action of the rotating assembly 13 and the energy storage assembly 12, the second movable contact conductive assembly 222 is driven to selectively connect with a pair of The second static contact conductive element 223 is engaged or disengaged to realize the state switching (on/off) of the second switch layer 22 .
  • the first packaging case 211 forms a first central bearing base 2111, and the first central bearing base 2111 has a first installation cavity 2112, wherein the first movable contact
  • the head conductive assembly 212 is suitably fitted in the first installation cavity 2112 of the first center bearing seat 2111 .
  • the first movable contact conductive assembly 212 includes a first insulating turntable 2121, a first dial element 2122 for driving the first insulating turntable 2121, and is insulatingly clamped on the first insulating turntable 2121.
  • the first movable contact conductive element 2123 is fitted to the first insulating turntable 2121 along the center line of the first insulating turntable 2121, and the first The diameter of a movable contact conductive element 2123 is close to the diameter of the first insulating turntable 2121, so that after the first movable contact conductive element 2123 is installed on the first insulating turntable 2121, the first movable contact conductive The edge of the element 2123 is nearly flush with the edge of the first insulating turntable 2121 .
  • the first movable contact conductive element 2123 has a first movable contact conductive end 2124 formed at its first end and a second movable contact end 2124 formed at its second end (opposite to the first end).
  • the contact conductive terminal 2125 that is, in the embodiment of the present application, the first movable contact conductive terminal 2124 of the first movable contact conductive element 2123 is formed on the edge of the first insulating turntable 2121, and the first movable contact The second movable contact terminal 2125 of the conductive element 2123 is formed on the edge of the first insulating turntable 2121 .
  • the first dial element 2122 is engaged with the connector 1232 of the energy storage assembly 12 , in this way, the first movable contact conductive assembly 212 can Drivenly connected to the energy storage assembly 12, so that under the action of the rotation assembly 13 and the energy storage assembly 12, the first dial element 2122 is rotated to drive the first moving contact conductive
  • the first insulating turntable 2121 of the element 2123 rotates.
  • a pair of the first static contact conductive elements 213 are mounted on the first central bearing seat 2111, and the first static contact conductive elements 213 respectively have first static contact conductive ends 2131, wherein, a pair of the first static contact conductive elements 213 are installed at the installation position of the first central bearing base 2111 such that the first static contact conductive ends 2131 of the pair of first static contact conductive elements 213 are located at the On the central axis of the first central bearing seat 2111 and adjacent to the edge of the first insulating turntable 2121, through such a position and structural configuration, the first movable contact of the first movable contact conductive assembly 212 is electrically conductive The first movable contact conductive end 2124 and the second movable contact conductive end 2125 of the element 2123 can be simultaneously connected with the first static contact conductive element 213 of the pair of the first static contact conductive element 212 under the action of the rotating assembly 13 and the energy storage assembly 12.
  • a static contact conductive terminal 2131 is combined or disconnected
  • the second packaging case 221 forms a second central bearing base 2211, and the second central bearing base 2211 has a second installation cavity 2212, wherein the second The movable contact conductive assembly 222 is suitably embedded in the second installation cavity 2212 of the second center bearing seat 2211 .
  • the second movable contact conductive assembly 222 includes a second insulating turntable 2221 , a second dial element 2222 for driving the second insulating turntable 2221 , and is insulatingly clamped on the second insulating turntable 2221 .
  • the second movable contact conductive element 2223 between the dial 2221 and the second dial element 2222 .
  • the second movable contact conductive element 2223 is fitted to the second insulating turntable 2221 along the central axis of the second insulating turntable 2221, and the first The diameter of the two movable contact conductive elements 2223 is similar to the diameter of the second insulating turntable 2221, so that after the second movable contact conductive element 2223 is installed on the second insulating turntable 2221, the second movable contact conductive The edge of the element 2223 is nearly flush with the edge of the second insulating turntable 2221 .
  • the second movable contact conductive element 2223 has a third movable contact conductive end 2224 formed at its first end and a fourth movable contact end 2224 formed at its second end (opposite to the first end).
  • the contact conductive terminal 2225 that is, in the embodiment of the present application, the third movable contact conductive terminal 2224 of the second movable contact conductive element 2223 is formed on the edge of the second insulating turntable 2221, and the second movable contact The fourth movable contact terminal 2225 of the conductive element 2223 is formed on the edge of the second insulating turntable 2221 .
  • the second dial element 2222 is engaged with the first insulating turntable 2121 , and in this way, the second movable contact conductive assembly 222 is driveably connected Based on the first movable contact conductive component 212, when the first movable contact conductive component 212 rotates under the action of the rotating component 13 and the energy storage component 12, the second The dial element 2222 is rotated to drive the second insulating turntable 2221 installed with the second movable contact conductive element 2223 to rotate.
  • a pair of the second static contact conductive elements 223 are installed on the second central bearing base 2211, and the second static contact conductive elements 223 respectively have second static contact conductive ends 2231, wherein, a pair of the second static contact conductive elements 223 are installed at the installation position of the second central bearing seat 2211 so that the second static contact conductive ends 2231 of the pair of second static contact conductive elements 223 are located at the On the central axis of the second central bearing seat 2211 and adjacent to the edge of the second insulating turntable 2221, through such a position and structural configuration, the second movable contact of the second movable contact conductive assembly 222 is electrically conductive
  • the third movable contact conductive end 2224 and the fourth movable contact conductive end 2225 of the element 2223 can be simultaneously connected with the first pair of the second static contact conductive element 223 under the action of the rotating assembly 13 and the energy storage assembly 12 .
  • the two static contact conductive terminals 2231 are combined or disconnected to realize the state switching
  • the electrical breaking will lead to more electric arcs. That is, when the voltage in the circuit loop is getting higher or the current is getting bigger and bigger, the state switching between the first switch layer 21 and the second switch layer 22 will generate more arcs, and when the generated When the arc exceeds a certain limit, the first switch layer 21 and/or the second switch layer 22 will be burned or cannot work normally.
  • the static contacts of the upper and lower layers are insulated from each other due to the existence of the packaging shell. Moreover, in the existing rotary electric switch, the movable contact conductive assembly and the static contact conductive element are arranged on the same plane.
  • the housing of the switch layer has a central seat 123110 and an outer peripheral seat positioned at the outside of the central seat 123110, so that the movable contact conductive assembly is installed in the center
  • the movable contact conductive component and the static contact conductive component are arranged in a plane (or the static contact conductive component is located outside the movable contact conductive component) .
  • the inventors of the present application used the safety space between the static contact conductive elements of two adjacent layers of the switch layer to skillfully design the static contact conductive elements in each of the switches.
  • the layer is extended in such a way that in three-dimensional space, the movable contact conductive element and the static contact conductive element are at least partially overlapped along the axial direction of the rotary electrical switch.
  • the overall size of the rotary electric switch can not be increased under the condition of increasing the diameter of the movable contact conductive element.
  • the increase of the diameter of the movable contact conductive element can increase the unit breaking capacity, therefore, the rotary electric switch can realize the increase of the unit breaking capacity and the unit breaking capacity without greatly increasing the cost. Compatibility between miniaturization.
  • the first central bearing seat 2111 of the first packaging case 211 has a first installation channel 2113 and a second installation channel formed in a concave manner in its edge region 2114, wherein, a pair of the first static contact conductive elements 213 are fittedly installed in the first installation channel 2113 and the second installation channel 2114 respectively.
  • the formation position and extension method of the first installation channel 2113 and the second installation channel 2114 on the first central bearing seat 2111 and a pair of the first static contact conductive is such that after a pair of the first static contact conductive elements 213 are installed in the first installation channel 2113 and the second installation channel 2114 respectively, a pair of the first static contact conductive elements 213 At least one first static contact conductive element 213 at least partially overlaps the first movable contact conductive element 2123 in the axial direction set by the first switch layer 21.
  • the first static contact The contact conductive element 213 and the first movable contact conductive element 2123 are folded in the three-dimensional space set by the first packaging shell 211, so that the diameter of the first movable contact conductive element 2123 can be increased to The size of the first switch layer 21 is still maintained under the premise of increasing the breaking capacity of the first switch layer 21 .
  • the second central bearing seat 2211 of the second packaging case 221 has a third mounting channel 2213 and a fourth mounting channel 2213 formed in a recessed edge region thereof.
  • the formation position and shape configuration of the third installation channel 2213 and the fourth installation channel 2214 on the second central bearing seat 2211 and a pair of the second static contact conductive is such that after a pair of the second static contact conductive elements 223 are installed in the third installation channel 2213 and the fourth installation channel 2214 respectively, a pair of the second static contact conductive elements 223 At least one second static contact conductive element 223 at least partially overlaps with the second movable contact conductive element 2223 in the axial direction set by the second switch layer 22.
  • the second static contact The contact conductive element 223 and the second movable contact conductive element 2223 are folded in the three-dimensional space set by the second package casing 221, so that the diameter of the second movable contact conductive element 2223 can be increased to The size of the second switch layer 22 is still maintained under the premise of increasing the breaking capacity of the second switch layer 22 .
  • the second switch layer 22 is taken as an example to illustrate the relative positional relationship between the movable contact conductive element and the static contact conductive element.
  • the third installation channel 2213 and the fourth installation channel 2214 are respectively formed on two opposite side regions of the second central bearing seat 2211
  • the third installation channel 2213 and the fourth installation channel 2214 are respectively recessed and formed on two opposite side regions of the second central bearing seat 2211 .
  • the third installation channel 2213 and the fourth installation channel 2214 communicate with the second installation cavity 2212 of the second central bearing seat 2211 respectively, wherein, in a pair of the second static contact conductive elements 223 are respectively installed in the third installation channel 2213 and the fourth installation channel 2214, a pair of second static contact conductive ends 2231 of the second static contact conductive element 223 are placed on the second center bearing seat 2211
  • the installation position of is adjacent to or located at the edge of the second insulating turntable 2221 .
  • the second movable contact conductive element 2223 and the pair of second static contact conductive ends 2231 of the second static contact conductive element 223 are located in the three-dimensional space set by the second package casing 221. Coplanar settings in the space, as shown in Figure 6.
  • the second package case 221 is divided by the plane defined by the second movable contact conductive element 2223 and the pair of second static contact conductive ends of the second static contact conductive element 223 as a boundary.
  • the set internal three-dimensional space is divided into an upper space 2215 and a lower space 2216, wherein the second movable contact conductive element 2223 and a pair of second static contact conductive ends 2231 of the second static contact conductive element 223 are set
  • the given plane belongs to the upper space 2215, as shown in FIG. 6 .
  • the third installation passage 2213 and/or the fourth installation passage 2214 extend from the upper space 2215 of the second packaging case 221 to the lower space 2216 thereof, through such Shape configuration, after a pair of second static contact conductive elements 223 are installed in the third installation channel 2213 and the fourth installation channel 2214, at least one of the pair of second static contact conductive elements 223
  • the two static contact conductive elements 223 extend from the upper space 2215 of the second packaging case 221 to the lower space 2216 thereof.
  • At least one second static contact conductive element 223 in the pair of second static contact conductive elements 223 is bent in the three-dimensional space set by the second packaging shell 221 Extend, so that at least one second static contact conductive element 223 of the pair of second static contact conductive elements 223 and the second movable contact conductive element 2223 are in the axial direction set by the second switch layer 22 at least partially overlap (as shown in FIG.
  • the second static contact conductive element 223 and the second movable contact conductive element 2223 are set in the three-dimensional Folding occurs in the space, so that the size of the second switch layer 22 can still be maintained on the premise of increasing the diameter of the second movable contact conductive element 2223 to increase the breaking capacity of the second switch layer 22 .
  • the second installation cavity 2212 of the second central bearing seat 2211 is in the same position as the third installation channel 2213 and/or the fourth installation channel 2214.
  • the axial direction set by the second switch layer 22 is at least partially overlapped, so that the second movable contact conductive element 2223 and at least one static contact conductive element in the pair of second static contact conductive elements 223 are at least partially overlapped.
  • the second package casing 221 is folded in the three-dimensional space set, so that the diameter of the second movable contact conductive element 2223 can be increased to improve the breaking capacity of the second switch layer 22 The size of the second switch layer 22 is still maintained.
  • At least one second static contact conductive element 223 of the pair of second static contact conductive elements 223 is embedded in the The side area of the second central bearing seat 2211, and at least one second static contact conductive element 223 of the pair of second static contact conductive elements 223 is embedded in the edge area of the second central bearing seat 2211
  • the depth of the second movable conductive element 2223 and at least one static conductive element in the pair of second static conductive elements 223 is folded in the three-dimensional space set by the second packaging case 221. set up.
  • the movement trajectory of the second movable contact conductive element 2223 is the same as that of at least one static contact conductive element in the pair of second static contact conductive elements 223 in the second switch layer. 22 at least partially overlap in the axial direction set.
  • the part of the second static contact conductive element 223 used to electrically connect other electrical equipment is positioned as the second electrical terminal 2233 (for example, in the example shown in FIG. 5 , the The second electrical terminal 2233 is the part where the second static contact conductive element 223 protrudes from the second package casing 221), that is, each of the second static contact conductive elements 223 has a second static contact conductive end 2231, the second electric terminal 2233 opposite to the second static contact conductive end 2231, and the second static contact extension extending from the second static contact conductive end 2231 and the second electric terminal 2233 Section 2232.
  • At least one second static contact extension 2232 of the second static contact conductive element 223 and its second static contact conductive end 2231 are set on the axis set by the second switch layer 22 There is at least partial overlap in the direction.
  • the extension path of the second static contact extension 2232 of at least one of the second static contact conductive elements 223 passes through the edge of the second installation cavity 2212 (or in other words, passes through the edge of the second movable contact conductive element 2223 track, or in other words, passing through the outer periphery of the second insulating turntable 2221), through such an extension method that the three-dimensional At least partially overlapped in the space, so that the size of the second switch layer 22 can still be maintained under the premise of increasing the diameter of the second movable contact conductive element 2223 to improve the breaking capacity of the second switch layer 22 .
  • At least one second static contact extension 2232 of the second static contact conductive element 223 extends in the lower space 2216 of the second packaging case 221 and the The second movable contact conductive element 2223 extends in the upper space 2215 of the second package casing 221 .
  • At least one second static contact extension 2232 of the second static contact conductive element 223 is different from the second movable contact conductive element 2223 in the second packaging case 221 Therefore, the increase of the diameter of the second movable contact conductive element 2223 will not affect the extension method of the second static contact extension 2232 of the second static contact conductive element 223, so that according to the present application
  • the second switch layer 22 of the embodiment can increase the diameter of the second movable contact conductive element 2223 to increase the breaking capacity of the second switch layer 22 without increasing the overall size.
  • the second movable contact conductive element 2223 and the pair of second static contact conductive elements 223 are respectively placed in the second packaging shell 221 is set to be folded in the three-dimensional space. In this way, the space on the opposite sides of the second package casing 221 can be fully utilized to increase the diameter of the second movable contact conductive element 2223 to While increasing the breaking capacity of the second switch layer 22 , the overall size of the second switch layer 22 is maintained or even reduced.
  • 7C illustrates a schematic diagram of the relative positional relationship between the moving contact conductive element 1P and the static contact conductive element 2P of the existing rotary switch. As shown in FIG. 7C , the static contact conductive element 2P automatically extends outward from the contact conductive element 1P, so , when the diameter of the movable contact conductive element 1P increases, the overall size of the switch layer will inevitably increase.
  • FIG. 8A and 8B illustrate a modified embodiment of the second switch layer 22 according to the embodiment of the present application.
  • the second movable contact conductive element 2223 and one of the second static contact conductive elements 223 are arranged in a folded manner in the three-dimensional space set by the second package casing 221, through such In this way, the space on one side of the second packaging case 221 can be fully utilized to increase the diameter of the second movable contact conductive element 2223 to increase the breaking capacity of the second switch layer 22 while maintaining even The overall size of the second switch layer 22 is reduced.
  • Fig. 8C illustrates a schematic diagram of the relative positional relationship between the movable contact conductive element 1P and the static contact conductive element 2P of the existing rotary switch. , when the diameter of the movable contact conductive element 1P increases, the overall size of the switch layer will inevitably increase.
  • a pair of the first static contact conductive elements 213 are installed on the first installation channel 2113 and the second installation channel of the first central bearing seat 2111 2114, wherein, each of the first static contact conductive elements 213 has a first static contact conductive end 2131, a first electrical connection end 2133 opposite to the first static contact conductive end 2131 and extends on the first static contact conductive end 2131.
  • the first static contact extension part 2132 between the contact conductive end 2131 and the first electrical connection end 2133 is used to electrically connect other electrical equipment.
  • a pair of the first static contact conductive elements 213 may have a symmetrical structure, that is, a pair of the first static contact conductive elements 213 have the same shape and size configuration,
  • a pair of the first static contact conductive elements 213 may also have different shape configurations. For example, in the example shown in FIG.
  • a pair of the first static contact conductive elements 213 have different shape configurations, wherein the first static contact extension 2132 of one first static contact conductive element 213 first Extend outward from its first static contact conductive end 2131, then extend downward and then inwardly (this part has a " ⁇ " shape), and then extend along the horizontal direction; and the other first static contact conductive element The first static contact extension 2132 of 213 first extends outward from the first static contact conductive end 2131 , then extends downward and then outward (this part has a "Z" shape), and then extends along the horizontal direction.
  • the part of the first static contact conductive element 213 protruding from the first package casing 211 forms the first electrical terminal 2133 of the first static contact conductive element 213 .
  • the first power connection terminal 2133 of the first static contact conductive element 213 can also be implemented in other forms, as shown in Figure 11 to Figure 12B.
  • each of the The second static contact conductive element 223 has a second static contact conductive end 2231, a second electrical connection end 2233 opposite to the second static contact conductive end 2231, and extends between the second static contact conductive end 2231 and the second static contact conductive end 2231.
  • the second static contact extension 2232 between the two electrical terminals 2233 .
  • the function of the second electrical terminal 2233 of each second static contact conductive element 223 is to electrically connect other electrical equipment.
  • a pair of the second static contact conductive elements 223 may have a symmetrical structure, that is, a pair of the second static contact conductive elements 223 have the same shape and size configuration,
  • a pair of the second static contact conductive elements 223 may also have different shape configurations.
  • a pair of the second static contact conductive elements 223 have a symmetrical structure, wherein the second static contact extension part 2232 of the second static contact conductive element 223 starts from its first static contact extension part 2232 .
  • the two static contact conductive ends 2231 extend outwards, then downwards, and then inwards (this part has a " ⁇ " shape), and then extend along the horizontal direction.
  • the part of the second static contact conductive element 223 protruding from the second package casing 221 forms the second electrical terminal 2233 of the second static contact conductive element 223 .
  • the second electrical terminal 2233 of the second static contact conductive element 223 may also be implemented in other forms, as shown in FIGS. 11 to 12B .
  • the pair of first electrical terminals 2133 of the first switch layer 21 and the pair of second electrical terminals 2233 of the second switch layer 22 protrude from the It is arranged on the same side of the rotary electric switch, in this way, more components can be arranged on both sides of the rotary electric switch (that is, the layout of other components is made more compact).
  • the pair of first power terminals 2133 of the first switch layer 21 and the pair of second terminals of the second switch layer 22 The power terminals 2233 are respectively arranged in alignment, wherein one of the first power terminals 2133 and one of the second power terminals 2233 are arranged in a vertical line, and the other of the first power terminals 2133 and the other of the power terminals are arranged in a vertical line.
  • the second electrical terminal 2233 is also arranged in a vertical line.
  • the first encapsulation casing 211 of the first switch layer 21 on the upper layer further includes an insulating encapsulation extending downward from the first central bearing seat 2111 .
  • skirt 2115 wherein, the insulating packaging skirt 2115 of the first packaging case 211 is engaged with the outside of the second center bearing seat 2211 of the second packaging case 221 of the second switch layer 22, so as to pass through the The insulating packaging skirt 2115 of the first packaging casing 211 encapsulates the second central bearing seat 2211 of the second packaging casing 221 therein.
  • the first static contact conductive element 213 and the second static contact conductive element 213 between the first switch layer 21 and the second switch layer 22 The element 223 is insulated and isolated by the first packaging case 211 .
  • the insulating package skirt 2115 of the first package case 211 is fitly engaged with the outer side of the second center bearing seat 2211 of the second package case 221 of the second switch layer 22 , a pair of the second The static contact conductive element 223 is packaged in the insulating package skirt 2115 of the first package casing 211 so that a pair of the second static contact conductive element 223 and the external space relative to the second package casing 221 are obtained. insulation.
  • a pair of the second static contact conductive elements 223 are respectively fitted into the third installation channel 2213 and the fourth installation channel 2213 from the side of the second central bearing seat 2211 .
  • Channel 2214 From the perspective of the second static contact conductive element 223, the second static contact conductive end 2231 of the second static contact conductive element 223 is located in the upper space 2215 (more specifically, with the dynamic contact conductive element The motion planes of the second static contact conductive element 223 are coplanar), and at least a part of the second static contact extension part 2232 of the second static contact conductive element 223 extends in the lower space 2216, that is, the first static contact conductive element 223
  • the two static contact conductive ends 2231 and at least a part of the second static contact extension 2232 of the second static contact conductive element 223 are isolated by the second central bearing seat 2211 , so that they are located in the first part of the upper space 2215
  • the pair of second static contact conductive elements 223 are fixed. That is to say, in the embodiment of the present application, the stacked structure of the first switch layer 21 and the second switch layer 22 does not bring extra work to assembly, and at the same time achieves the purpose of insulation.
  • the insulating package skirt 2115 includes at least one locking groove formed through its side surface, and the second package shell 221 also has a protrusion formed on the second At least one clamp joint on the side of the central bearing seat 2211, so that the first switch layer 21 can be fitted to the first switch layer 21 through the cooperation between the at least one clamp joint and the at least one clamp slot. on the second switch layer 22 .
  • the forming positions of the clamping joint and the clamping groove can be reversed, that is, the at least one clamping groove is formed concavely on the side of the second central bearing seat 2211, and the at least one The snap connector is protrudingly formed on the inner side of the insulating packaging skirt 2115 .
  • the assembly between the first packaging case 211 and the second packaging case 221 may also be realized through other connection structures, which is not limited by the present application.
  • the rotary electrical switch based on the embodiment of the present application is clarified, which uses the safe space of two adjacent switch layers to skillfully design the extension of the static contact conductive element in each switch layer so that in three-dimensional In space, the movable contact conductive element and the static contact conductive element are at least partially overlapped along the axial direction of the rotary electrical switch. In this way, the diameter of the movable contact conductive element can be increased. Under the condition that the size of the housing is not increased, that is, within the limited housing space, the diameter of the movable contact conductive element is increased. It should be understood that the increase in the diameter of the movable contact conductive element can increase the unit breaking capacity, therefore, the rotary electrical switch can realize the unit breaking capacity without greatly increasing the cost or even without increasing the cost. Compatibility between increase and miniaturization.
  • a method for assembling a multilayer switch layer structure 20 is also provided, which includes steps:
  • the second movable contact conductive component 222 includes a second insulating turntable 2221, a second dial The element 2222, and the second movable conductive element 2223 which is insulated between the second insulating turntable 2221 and the second dial element 2222;
  • the first packaging case 211 has a first central bearing base 2111 and an insulating packaging skirt 2115 extending downward from the first central bearing base 2111, wherein the first The central bearing seat 2111 has a first installation cavity 2112;
  • the first movable contact conductive component 212 includes a first insulating turntable 2121, a first dial The element 2122, and the first movable contact conductive element 2123 which is insulated between the first insulating turntable 2121 and the first dial element 2122;
  • first static contact conductive element 213 and the second static contact conductive element 223 between the first switch layer 21 and the second switch layer 22 are insulated and isolated by the first package shell 211 .
  • the insulating package skirt 2115 of the first package case 211 is fitly engaged with the outer side of the second center bearing seat 2211 of the second package case 221 of the second switch layer 22 , a pair of the second The static contact conductive element 223 is packaged in the insulating package skirt 2115 of the first package casing 211 so that a pair of the second static contact conductive element 223 and the external space relative to the second package casing 221 are obtained. insulation.
  • the insulating packaging skirt 2115 of the first packaging casing 211 is sleeved on the outside of the second packaging casing 221, a pair of the second static contact conductive elements 223 are carried on the second center.
  • the mounting position of the seat 2211 is fixed. That is to say, in the embodiment of the present application, the stacked structure of the first switch layer 21 and the second switch layer 22 does not bring extra work to assembly, and at the same time achieves the purpose of insulation.
  • the multi-layer switch layer structure 20 has two switch layers (the first switch layer 21 and the second switch layer 22) as an example, it should be understood that , when the multilayer switch layer includes a larger number of switch layers, the assembly method of the multilayer switch layer remains unchanged.
  • a method for assembling a rotary electrical switch which includes: S210, obtained through the method for assembling the multilayer switch layer structure 20 as described above Multilayer switch layer structure 20; S220, install the actuation control assembly 10 above the multilayer switch layer structure 20, wherein the actuation control assembly 10 includes an actuation housing 11, an energy storage assembly 12 and A rotating assembly 13, wherein the energy storage assembly 12 and the rotating assembly 13 are accommodated in the actuating housing 11, and the at least two switch layers are rotatably connected to the lower end of the energy storage assembly 12, The rotating assembly 13 is disposed on the upper end of the energy storage assembly 12 and is used to rotate the energy storage assembly 12 to drive the at least two switch layers to realize the state switching of the at least two switch layers.
  • a rotary electrical switch comprising a case cover and a multi-layer housing arranged at the bottom of the case cover, the multi-layer case divides the interior of the device into multiple layers Installation chamber, the multi-layer installation chamber is provided with an energy storage assembly 12 and a conductive assembly from top to bottom.
  • the upper part of the energy storage assembly 12 is connected to the operating assembly through the rotating assembly 13 passing through the shell cover, and the lower part is connected to the conductive assembly.
  • the number of the conductive components is at least one group, which are arranged in the installation cavities of adjacent layers and are sequentially connected by transmission.
  • the conductive component includes a conductive turntable and input static contacts and output static contacts arranged on both sides of the conductive turntable.
  • the conductive turntable is provided with input static contacts and output static contacts.
  • one end of the input static contact and the output static contact is in contact with the outside of the conductive turntable, and the other end is connected to the input side wiring and the output side wiring; and at least one of the input side wiring and the output side wiring is connected to the conductive turntable All or part of the projection area of the motion plane overlaps.
  • the input static contact is inserted from the side of the multi-layer installation cavity, and the upper layer in the multi-layer installation cavity covers the input side wiring of the adjacent lower layer, so that the input static contact and the input side wiring are insulated, and The position is fixed; the output static contact is inserted from the side of the multi-layer installation cavity, and the upper layer in the multi-layer installation cavity covers the output side wiring of the adjacent next layer, so that the output static contact and the output side wiring Get insulated, and the position gets fixed.
  • the rotating assembly 13 includes a rotating rod penetrating through the case cover and inserted into the energy storage assembly 12 , and the rotating rod is rotatably connected with the case cover through a nut 133 and a gasket 134 .
  • the energy storage component 12 in this embodiment is another main design point of this application, which can not only be combined with the switch structure of this embodiment, but also can be used alone on other switch devices, specifically :
  • the energy storage assembly 12 includes a driving turntable 121, a turntable 123, and an energy storage element 122 arranged in the turntable 123 from top to bottom.
  • the top of the drive turntable 121 is plugged and fixed with the rotating rod.
  • One side of the bottom is provided with an energy storage element 122 mounting arm, and the other side is provided with a swivel seat 123 release block, the bottom of the swivel seat 123 is provided with a connector 1232 that is plugged and fixed with a conductive component, and the top of the conductive turntable is provided with a
  • the plug connector connected to the bottom connector 1232 of the swivel base 123 has an opening area on one side of the top, a connecting arm is arranged in the middle of the opening area, and a release arm is arranged on the top of the connecting arm to both sides.
  • the end away from the connecting arm is a free end; the energy storage element 122 is an energy storage torsion spring.
  • the top surface of the release arm is an upwardly inclined arc surface, and the end of the release arm away from the connecting arm is provided with a locking arm.
  • the locking arm is engaged with the limit arm 111 on the inner bottom surface of the case cover.
  • the drive turntable 121 drives the turntable 123 release block to move along the top surface of the release arm under the drive of the rotation assembly 13, and the energy storage element 122 stores energy at the same time, and the release block of the turn seat 123 gives the top surface of the release arm a downward pressure , when the swivel seat 123 is released and moves to the end of the locking arm, its downward pressure makes the locking arm disengage from the limit arm 111, and then the swivel seat 123 is released and rotated under the action of the energy storage element 122 for storing energy, And then drive the conductive component to rotate.
  • the arcuate surface is an involute surface.
  • the input static contacts and the output static contacts are arranged on both sides of the conductive turntable, the input side wiring and the output side wiring are linear, and at least the input side wiring or the output side wiring One of the two ends is bent twice to form a " ⁇ " shape, and its end protrudes out of the casing.
  • the input fixed contact is arranged on one side of the conductive turntable and at the end of the conductive turntable close to the wiring outlet, and one end of the input side wiring is bent twice to form a "Z" shape , the other end extends horizontally out of the casing, the output static contact is set on one side of the conductive turntable and at the end of the conductive turntable away from the wiring outlet, one end of the output side wiring is bent twice to form a " ⁇ " shape, The other end extends out of the housing horizontally, and the parts of the input side wiring and the output side wiring extending out of the housing 2 approach to be on the same plane parallel to the conductive turntable, and the housing is arranged in multiple layers.
  • the input static contact is arranged on one side of the conductive turntable and at the end of the conductive turntable close to the wiring outlet, and the input side wiring is bent once to form an "L" shape and protrudes.
  • the parts of the multiple input-side wiring protruding from the outside of the casing are on the same straight line.
  • the ends are respectively bent twice to form a " ⁇ " shape, and one end protruding from the housing is vertical, and the parts of the multiple output side wiring protruding from the outside of the housing are on the same line; the outer part of the housing is also
  • This embodiment is different from the design point of "the wiring and the conductive turntable are in the same projection area" in Embodiments 1 to 3.
  • This embodiment is an independent design for reducing the size of the switch, which can independently realize the function of reducing the size.
  • the input static contact is set on one side of the conductive turntable and at the end of the conductive turntable close to the wiring outlet.
  • One end of the input side wiring is bent twice to form a "Z" shape, and the other end extends horizontally out of the housing.
  • the output is set on one side of the conductive turntable and at the end of the conductive turntable away from the wiring outlet.
  • the output side wiring is folded once to form an "L" shape and protrudes out of the casing from the end far away from the extension direction of the input side wiring.
  • Multiple output The part of the side wiring protruding from the outside of the casing is on the same straight line; the casing is also provided with a corresponding connecting terminal and a terminal cover.
  • the rotating assembly 13 drives the driving turntable 121 to rotate clockwise or counterclockwise instantaneously, and the energy storage element 122 starts to store energy.
  • the swivel seat 123 remains locked under the limit of the shell , when the rotating part drives the driving turntable 121 to turn about 85°, the release block of the turntable 123 rotates to the end of the locking arm and presses down the release arm to unlock the turntable 123, and the turntable 123 instantly conducts electricity through the torsion of the torsion spring.
  • the turntable rotates clockwise or counterclockwise to complete the closing or opening action; this application adopts a new energy storage component 12 with involute design, which has a compact structure and small weight, so as to achieve faster opening and closing and switch service life .

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  • Rotary Switch, Piano Key Switch, And Lever Switch (AREA)

Abstract

The present application discloses a rotary electrical switch and a switch layer thereof, an energy storage component, and an assembling method. The rotary electrical switch comprises at least one switch layer and an actuation control component operatively connected to the at least one switch layer. According to the rotary electrical switch, an extension manner of a static contact conductive element in each switch layer is skillfully designed by using a space between two adjacent switch layers, so that in a three-dimensional space, a movable contact conductive element and the static contact conductive element are at least partially overlapped in the axial direction of the rotary electrical switch. In this way, the size of a housing will not be increased while the diameter of the movable contact conductive element is increased. That is, the rotary electrical switch is capable of achieving both an increase in unit breaking capacity and miniaturization without significantly increasing the cost or even without increasing the cost.

Description

旋转式电气开关及其开关层、储能组件和组装方法Rotary electrical switch, switch layer, energy storage assembly and assembly method thereof 技术领域technical field
本申请涉及开关领域,具体涉及一种用于光伏系统的旋转式电气开关及其开关层、储能组件和组装方法。The application relates to the field of switches, in particular to a rotary electrical switch for a photovoltaic system, a switch layer, an energy storage component and an assembly method thereof.
背景技术Background technique
随着光伏行业的高速发展,光伏系统的安全问题也逐渐为广大群众所关注,成为近年来行业内的热点问题。光伏直流开关被应用于光伏系统中,用于控制光伏电池板和逆变器之间的电连接,因此,光伏直流开关的可靠性不仅关系到整个光伏系统的良好运行,更关系到光伏行业的稳定发展。光伏直流开关面临一个核心挑战:需求的单位分断容量越来越大,但容纳光伏直流开关的箱体尺寸却要求越来越小。也就是,需求的单位分断容量与光伏直流开关的紧凑化是一对技术矛盾。With the rapid development of the photovoltaic industry, the safety of photovoltaic systems has gradually attracted the attention of the general public and has become a hot issue in the industry in recent years. Photovoltaic DC switches are used in photovoltaic systems to control the electrical connection between photovoltaic panels and inverters. Therefore, the reliability of photovoltaic DC switches is not only related to the good operation of the entire photovoltaic system, but also to the development of the photovoltaic industry. steady development. Photovoltaic DC switches face a core challenge: the required unit breaking capacity is getting larger and larger, but the size of the box housing the photovoltaic DC switches is required to be smaller and smaller. That is, the required unit breaking capacity and the compactness of photovoltaic DC switches are a pair of technical contradictions.
常用的光伏直流开关为旋转式电气开关,其通常包含一个或多个模块化封装的触头模块和用于控制所述一个或多个触头模块的控制模块,其中,所述触头模块通常包含可动触头导电组件和一对静触导电元件,所述控制模块的作用在于旋转所述可动触头导电组件以使得其可切换地与所述一对静触导电元件相导通或断开,以实现光伏电池板和逆变器之间的电气分断。Commonly used photovoltaic DC switches are rotary electrical switches, which usually include one or more modular packaged contact modules and a control module for controlling the one or more contact modules, wherein the contact modules usually Containing a movable contact conductive component and a pair of static contact conductive elements, the function of the control module is to rotate the movable contact conductive component so that it can switchably conduct with the pair of static contact conductive elements or Disconnect for electrical disconnection between PV panels and inverter.
在一个直流回流中,当回路中的电压越来越高或者电流越来越大时,电气分断会导致更多的电弧产生,而当产生的电弧超过一定的极限时会导致光伏直流开关被烧毁或者无法正常工作。在光伏开关领域中,使用分断容量这一性能指标来衡量光伏直流开关在预定电压和电流下的安全分断能力。In a DC reflux, when the voltage in the loop is getting higher or the current is getting bigger, the electrical breaking will cause more arcs, and when the generated arc exceeds a certain limit, it will cause the photovoltaic DC switch to be burned or not working properly. In the field of photovoltaic switches, the performance index of breaking capacity is used to measure the safe breaking capacity of photovoltaic DC switches under predetermined voltage and current.
现有一些用于提高光伏直流开关的分断容量的技术手段,例如,提高可动触头导电组件的转动速度、增设磁体来引导电弧,增加灭弧栅,或者,增大可动触头导电组件的动触导电元件的直径,但上述技术手段都会增加光伏直流开关的成本或者增加光伏直流开关的尺寸。There are some technical means for improving the breaking capacity of photovoltaic DC switches, for example, increasing the rotation speed of the movable contact conductive components, adding magnets to guide the arc, adding arc extinguishing grids, or increasing the movable contact conductive components The diameter of the movable contact conductive element, but the above-mentioned technical means will increase the cost of the photovoltaic DC switch or increase the size of the photovoltaic DC switch.
因此,期待一种新型的光伏直流开关,其能够在不大幅增加成本的前提下实现分断容量的增加和小型化的兼容。Therefore, a new type of photovoltaic DC switch is expected, which can achieve the compatibility of increasing the breaking capacity and miniaturization without greatly increasing the cost.
发明内容Contents of the invention
本申请的一优势在于提供了一种旋转式电气开关及其开关层、储能组件和组装方法,其中,所述旋转式电气开关可适用于光伏系统,用于控制光伏电池板与逆变器之间的电气通断,所述旋转式电气开关能够在不大幅增加成本的前提下甚至在不增加成本的前提下实现单位分断容量的增加和小型化之间的兼容。An advantage of the present application is to provide a rotary electrical switch and its switch layer, energy storage component and assembly method, wherein the rotary electrical switch can be applied to a photovoltaic system for controlling photovoltaic panels and inverters The electrical on-off between, the rotary electrical switch can realize the compatibility between the increase of the unit breaking capacity and the miniaturization without greatly increasing the cost, even without increasing the cost.
本申请的另一优势在于提供了一种旋转式电气开关及其开关层、储能组件和组装方法,其中,所述旋转式电气开关利用相邻两层开关层的安全空间来巧妙地设计所述静触导电元件在各个开关层内的延伸方式以使得在三维立体空间上所述动触导电元件和所述静触导电元件在沿着所述旋转式电气开关的轴向方向上至少部分地叠置,通过这样的方式,能够在增加动触导电元件的直径的条件下不增大壳体的尺寸,即,在有限的壳体空间内,增大所述动触导电元件的直径。应可以理解,所述动触导电元件的直径的增加能够增大单位分断容量,因此,所述旋转式电气开关能够在不大幅增加成本的前提下甚至在不增加成本的前提下实现单位分断容量的增加和小型化之间的兼容。Another advantage of the present application is to provide a rotary electrical switch and its switch layer, energy storage component and assembly method, wherein the rotary electrical switch utilizes the safety space of two adjacent switch layers to cleverly design the The extension method of the static contact conductive element in each switch layer is such that in the three-dimensional space, the movable contact conductive element and the static contact conductive element are at least partially along the axial direction of the rotary electrical switch Stacking, in this way, can increase the diameter of the movable contact conductive element without increasing the size of the housing, that is, within the limited housing space, the diameter of the movable contact conductive element can be increased. It should be understood that the increase in the diameter of the movable contact conductive element can increase the unit breaking capacity, therefore, the rotary electrical switch can realize the unit breaking capacity without greatly increasing the cost or even without increasing the cost. Compatibility between increase and miniaturization.
根据本申请的一个方面,提供了一种旋转式电气开关,其包括:According to one aspect of the present application, a rotary electrical switch is provided, comprising:
多层开关层结构,包括相互叠置的至少二开关层;以及A multilayer switch layer structure comprising at least two switch layers stacked on top of each other; and
可操作地连接于所述多层开关层结构的作动控制组件,其中,所述作动控制组件被配置为控制所述多层开关层结构在闭合状态和断开状态之间切换;an actuation control assembly operably connected to the multilayer switch layer structure, wherein the actuation control assembly is configured to control the switch between the closed state and the open state of the multilayer switch layer structure;
其中,所述至少二开关层包括位于上层的第一开关层和位于下层的第二开关层;Wherein, the at least two switching layers include a first switching layer located on an upper layer and a second switching layer located on a lower layer;
所述第一开关层包括第一封装壳体、包括第一动触导电元件的第一可动触头导电组件,以及,一对第一静触导电元件,其中,所述第一封装壳体形成第一中心承载座,所述第一可动触头导电组件和一对所述第一静触导电元件被安装于所述第一中心承载座,所述第一可动触头导电组件适于被所述作动控制组件所驱动以带动所述第一动触导电元件可选择地与一对所述第一静触导电元件进行接合或脱开;The first switch layer includes a first package casing, a first movable contact conductive assembly including a first movable contact conductive element, and a pair of first static contact conductive elements, wherein the first package casing A first central bearing seat is formed, the first movable contact conductive assembly and a pair of the first static contact conductive elements are mounted on the first central bearing seat, and the first movable contact conductive assembly is suitable for being driven by the actuation control assembly to drive the first movable contact conductive element to selectively engage or disengage with a pair of the first static contact conductive elements;
所述第二开关层包括第二封装壳体、包括第二动触导电元件的第二可动触头导电组件,以及,一对第二静触导电元件,其中,所述第二封装壳体形 成第二中心承载座,所述第二可动触头导电组件和一对所述第二静触导电元件被安装于所述第二中心承载座,所述第二可动触头导电组件可传动地连接于所述第一可动触头导电组件,其中,所述第二可动触头导电组件适于被所述第一可动触头导电组件所驱动以带动所述第二动触导电元件可选择地与一对所述第二静触导电元件进行接合或脱开;The second switch layer includes a second package casing, a second movable contact conductive assembly including a second movable contact conductive element, and a pair of second static contact conductive elements, wherein the second package casing A second central bearing seat is formed, the second movable contact conductive assembly and a pair of the second static contact conductive elements are mounted on the second central bearing seat, and the second movable contact conductive assembly can be Drivenly connected to the conductive component of the first movable contact, wherein the conductive component of the second movable contact is adapted to be driven by the conductive component of the first movable contact to drive the conductive component of the second movable contact a conductive element selectively engages or disengages with a pair of said second static contact conductive elements;
其中,所述第一封装壳体还具有自所述第一中心承载座往下延伸的绝缘封装裙,所述绝缘封装裙将所述第二封装壳体的第二中心承载座封装于其内。Wherein, the first packaging case further has an insulating packaging skirt extending downward from the first central bearing seat, and the insulating packaging skirt encapsulates the second central bearing seat of the second packaging housing in it. .
在根据本申请的旋转式电气开关中,一对所述第二静触导电元件被封装于所述绝缘封装裙内。In the rotary electric switch according to the present application, a pair of the second static contact conductive elements are packaged in the insulating package skirt.
在根据本申请的旋转式电气开关中,一对所述第二静触导电元件通过所述绝缘封装裙相对于所述第二封装壳体的外部空间获得绝缘。In the rotary electrical switch according to the present application, a pair of the second static contact conductive elements are insulated by the insulating packaging skirt relative to the external space of the second packaging casing.
在根据本申请的旋转式电气开关中,所述第二中心承载座具有形成于其中间区域的第二安装腔和形成于其边缘区域的第三安装通道和第四安装通道,其中,所述第二可动触头导电组件被适配地嵌合于所述第二安装腔内,一对所述第二静触导电元件被分别安装于所述第三安装通道和所述第四安装通道内。In the rotary electrical switch according to the present application, the second central bearing base has a second installation cavity formed in its middle area and a third installation channel and a fourth installation channel formed in its edge area, wherein the The second movable contact conductive component is suitably fitted in the second installation cavity, and a pair of the second static contact conductive elements are respectively installed in the third installation channel and the fourth installation channel Inside.
在根据本申请的旋转式电气开关中,一对所述第二静触导电元件中至少一个第二静触导电元件从所述第二中心承载座的侧部适配地插入至所述第三安装通道或所述第四安装通道内。In the rotary electric switch according to the present application, at least one second static contact conductive element in the pair of second static contact conductive elements is fitly inserted into the third The installation channel or the fourth installation channel.
在根据本申请的旋转式电气开关中,所述第二可动触头导电组件和一对所述第二静触导电元件在所述第二中心承载座的安装方式使得一对所述第二静触导电元件中至少一个第二静触导电元件与所述第二动触导电元件的运动平面在所述多层开关层结构所设定的轴向方向上至少部分重叠。In the rotary electrical switch according to the present application, the installation method of the second movable contact conductive assembly and the pair of second static contact conductive elements on the second central bearing seat is such that a pair of the second At least one second static contact conductive element among the static contact conductive elements overlaps at least partially with the movement plane of the second movable contact conductive element in the axial direction set by the multilayer switch layer structure.
在根据本申请的旋转式电气开关中,一对所述第二静触导电元件中至少一个第二静触导电元件的外侧边缘未突出所述第二中心承载座的外周缘。In the rotary electric switch according to the present application, the outer edge of at least one second static contact conductive element in the pair of second static contact conductive elements does not protrude from the outer peripheral edge of the second central bearing seat.
在根据本申请的旋转式电气开关中,一对所述第二静触导电元件中至少一个第二静触导电元件的外侧边缘未伸出所述第三安装通道或所述第四安装通道。In the rotary electrical switch according to the present application, the outer edge of at least one second static-contact conductive element in the pair of second static-contact conductive elements does not protrude from the third installation channel or the fourth installation channel.
在根据本申请的旋转式电气开关中,一对所述第二静触导电元件中至少一个第二静触导电元件的宽度尺寸小于等于所述第三安装通道或所述第四安装通道的深度尺寸。In the rotary electrical switch according to the present application, the width dimension of at least one second static contact conductive element in the pair of second static contact conductive elements is less than or equal to the depth of the third installation channel or the fourth installation channel size.
在根据本申请的旋转式电气开关中,每一所述第二静触导电元件具有第二静触导电端、与所述第二静触导电端相对的第二接电端,以及,延伸于所述第二静触导电端和所述第二接电端之间的第二静触延伸部,所述第二静触导电端与所述第二动触导电元件的运动平面共面地设置,其中,一对所述第二静触导电元件的至少一个第二静触导电元件的第二静触延伸部自所述第二静触导电端先往下延伸后往内延伸再沿着水平方向延伸,所述所述第二静触延伸部中向内延伸的部分和/或沿着水平方向延伸的部分在所述多层开关层结构所设定的轴向方向上与所述第二动触导电元件的运动平面至少部分重叠。In the rotary electric switch according to the present application, each of the second static contact conductive elements has a second static contact conductive end, a second electrical terminal opposite to the second static contact conductive end, and extends to The second static contact extension between the second static contact conductive end and the second electrical connection end, the second static contact conductive end is coplanar with the movement plane of the second movable contact conductive element , wherein, the second static contact extension part of at least one second static contact conductive element of the pair of second static contact conductive elements first extends downward from the second static contact conductive end, then extends inward, and then extends along the horizontal direction, the part extending inward and/or the part extending along the horizontal direction in the second static contact extension part is in the axial direction set by the multilayer switch layer structure and the second The planes of motion of the movable contact conductive elements overlap at least partially.
在根据本申请的旋转式电气开关中,所述第二静触导电元件的第二静触导电端和所述第二静触导电元件的第二静触延伸部中沿着水平方向延伸的部分在所述第二封装壳体所设定的内部空间的不同高度上延伸。In the rotary electrical switch according to the present application, the second static contact conductive end of the second static contact conductive element and the part extending along the horizontal direction in the second static contact extension part of the second static contact conductive element extending at different heights of the inner space defined by the second packaging case.
在根据本申请的旋转式电气开关中,所述第二中心承载座的至少一部分被夹持于所述第二静触导电元件的第二静触导电端和所述第二静触导电元件的第二静触延伸部中沿着水平方向延伸的部分之间,所述第二静触导电元件的第二静触延伸部中沿着水平方向延伸的部分相对于所述第二动触导电元件的运动平面获得绝缘。In the rotary electrical switch according to the present application, at least a part of the second central bearing base is clamped between the second static contact end of the second static contact conductive element and the second static contact conductive element. Between the part extending along the horizontal direction in the second static contact extension part, the part extending along the horizontal direction in the second static contact extension part of the second static contact conductive element is opposite to the second moving contact conductive element The plane of motion is insulated.
在根据本申请的旋转式电气开关中,所述第一中心承载座具有形成于其中间区域的第一安装腔和形成于其边缘区域的第一安装通道和第二安装通道,其中,所述第一可动触头导电组件被适配地嵌合于所述第一安装腔内,一对所述第一静触导电元件被分别安装于所述第一安装通道和所述第二安装通道内。In the rotary electrical switch according to the present application, the first central bearing seat has a first installation cavity formed in its middle area and a first installation channel and a second installation channel formed in its edge area, wherein the The conductive component of the first movable contact is suitably fitted in the first installation cavity, and a pair of the first static contact conductive elements are respectively installed in the first installation channel and the second installation channel Inside.
在根据本申请的旋转式电气开关中,一对所述第一静触导电元件中至少一个第一静触导电元件从所述第一中心承载座的侧部适配地插入至所述第一安装通道或所述第二安装通道内。In the rotary electrical switch according to the present application, at least one first static contact conductive element in the pair of first static contact conductive elements is fitly inserted into the first central bearing base from the side The installation channel or the second installation channel.
在根据本申请的旋转式电气开关中,所述第一可动触头导电组件和一对所述第一静触导电元件在所述第一中心承载座的安装方式使得一对所述第一静触导电元件中至少一个第一静触导电元件与所述第一动触导电元件的运动平面在所述多层开关层结构所设定的轴向方向上至少部分重叠。In the rotary electrical switch according to the present application, the installation method of the first movable contact conductive assembly and the pair of first static contact conductive elements on the first central bearing seat is such that a pair of the first At least one first static contact conductive element among the static contact conductive elements overlaps at least partially with the movement plane of the first movable contact conductive element in the axial direction set by the multilayer switch layer structure.
在根据本申请的旋转式电气开关中,一对所述第一静触导电元件中至少一个第一静触导电元件的外侧边缘未突出所述第一中心承载座的外周缘。In the rotary electrical switch according to the present application, the outer edge of at least one of the pair of first static contact conductive elements does not protrude from the outer periphery of the first central bearing seat.
在根据本申请的旋转式电气开关中,一对所述第一静触导电元件中至少一个第一静触导电元件的外侧边缘未伸出所述第一安装通道或所述第二安装通道。In the rotary electrical switch according to the present application, the outer edge of at least one of the pair of first static contact conductive elements does not protrude from the first installation channel or the second installation channel.
在根据本申请的旋转式电气开关中,一对所述第一静触导电元件中至少一个第一静触导电元件的宽度尺寸小于等于所述第一安装通道或所述第二安装通道的深度尺寸。In the rotary electrical switch according to the present application, the width dimension of at least one first static contact conductive element in the pair of the first static contact conductive elements is less than or equal to the depth of the first installation channel or the second installation channel size.
在根据本申请的旋转式电气开关中,每一所述第一静触导电元件具有第一静触导电端、与所述第一静触导电端相对的第一接电端,以及,延伸于所述第一静触导电端和所述第一接电端之间的第一静触延伸部,所述第一静触导电端与所述第一动触导电元件的运动平面共面地设置,其中,一对所述第一静触导电元件的至少一个第一静触导电元件的第一静触延伸部自所述第一静触导电端先往下延伸后往内延伸再沿着水平方向延伸,所述所述第一静触延伸部中向内延伸的部分和/或沿着水平方向延伸的部分在所述多层开关层结构所设定的轴向方向上与所述第一动触导电元件的运动平面至少部分重叠。In the rotary electrical switch according to the present application, each of the first static contact conductive elements has a first static contact conductive end, a first electrical terminal opposite to the first static contact conductive end, and extends to The first static contact extension between the first static contact conductive end and the first electrical connection end, the first static contact conductive end is coplanar with the movement plane of the first movable contact conductive element , wherein, the first static contact extension part of at least one first static contact conductive element of the pair of first static contact conductive elements first extends downward from the first static contact conductive end and then extends inward along the horizontal direction, the part extending inward and/or the part extending along the horizontal direction in the first static contact extension part is in the axial direction set by the multi-layer switch layer structure and the first The planes of motion of the movable contact conductive elements overlap at least partially.
在根据本申请的旋转式电气开关中,所述第一静触导电元件的第一静触导电端和所述第一静触导电元件的第一静触延伸部中沿着水平方向延伸的部分在所述第一封装壳体所设定的内部空间的不同高度上延伸。In the rotary electrical switch according to the present application, the first static contact end of the first static contact conductive element and the part extending along the horizontal direction in the first static contact extension part of the first static contact conductive element extending at different heights of the internal space defined by the first encapsulating case.
在根据本申请的旋转式电气开关中,所述第一中心承载座的至少一部分被夹持于所述第一静触导电元件的第一静触导电端和所述第一静触导电元件的第一静触延伸部中沿着水平方向延伸的部分之间,所述第一静触导电元件的第一静触延伸部中沿着水平方向延伸的部分相对于所述第一动触导电元件的运动平面获得绝缘。In the rotary electrical switch according to the present application, at least a part of the first central bearing seat is clamped between the first static contact conductive end of the first static contact conductive element and the first static contact conductive element. Between the parts extending along the horizontal direction in the first static contact extension part, the part extending along the horizontal direction in the first static contact extension part of the first static contact conductive element is opposite to the first moving contact conductive element The plane of motion is insulated.
在根据本申请的旋转式电气开关中,所述第一开关层的一对所述第一静触导电元件通过所述第一中心承载座与所述第二开关层的一对所述第二静触导电元件之间相互绝缘。In the rotary electrical switch according to the present application, the pair of the first static contact conductive elements of the first switch layer are connected with the pair of the second The static contact conductive elements are insulated from each other.
在根据本申请的旋转式电气开关中,所述第一静触导电元件中伸出所述第一封装壳体的部分形成所述第一接电端。In the rotary electric switch according to the present application, a part of the first static contact conductive element protruding from the first package casing forms the first electrical terminal.
在根据本申请的旋转式电气开关中,所述第二静触导电元件中伸出所述第二封装壳体的部分形成所述第二接电端。In the rotary electric switch according to the present application, the part of the second static contact conductive element protruding from the second package casing forms the second electrical terminal.
在根据本申请的旋转式电气开关中,所述作动控制组件包括作动壳体、 被安装于所述作动壳体内的储能组件和转动组件,其中,所述至少一开关层被可操作地连接于所述储能组件的下端,所述转动组件被设置于所述储能组件的上端且用于转动所述储能组件以带动所述多层开关层结构从而实现所述多层开关层结构在闭合状态和断开状态之间切换。In the rotary electrical switch according to the present application, the actuation control assembly includes an actuation housing, an energy storage assembly installed in the actuation housing, and a rotation assembly, wherein the at least one switch layer can be controlled Operatively connected to the lower end of the energy storage component, the rotating component is arranged on the upper end of the energy storage component and is used to rotate the energy storage component to drive the multi-layer switch layer structure to realize the multi-layer The switch layer structure switches between a closed state and an open state.
根据本申请的另一方面,还提供了一种多层开关层结构的组装方法,其包括步骤:According to another aspect of the present application, a method for assembling a multilayer switch layer structure is also provided, which includes the steps of:
提供具有第二中心承载座的第二封装壳体,所述第二中心承载座具有第二安装腔;providing a second packaging case having a second central bearing seat having a second mounting cavity;
将第二可动触头导电组件适配地安装于所述第二安装腔内,其中,所述第二可动触头导电组件包括第二绝缘转盘、第二拨盘元件,以及,被绝缘地夹持于所述第二绝缘转盘和所述第二拨盘元件之间的第二动触导电元件;suitably installing the second movable contact conductive assembly in the second installation cavity, wherein the second movable contact conductive assembly includes a second insulating turntable, a second dial element, and is insulated The second movable contact conductive element clamped between the second insulating turntable and the second dial element;
将一对第二静触导电元件分别从所述第二中心承载座的侧部安装入所述第二中心承载座的第三安装通道和第四安装通道以形成第二开关层,所述第三安装通道和所述第四安装通道凹陷地形成于所述第二中心承载座的边缘区域的侧部;A pair of second static contact conductive elements are respectively installed into the third installation channel and the fourth installation channel of the second central bearing base from the side of the second central bearing base to form a second switch layer. The third installation channel and the fourth installation channel are recessedly formed on the side of the edge region of the second central bearing seat;
提供第一封装壳体,所述第一封装壳体具有第一中心承载座和自所述第一中心承载座向下延伸的绝缘封装裙,其中,所述第一中心承载座具有第一安装腔;A first packaging case is provided, the first packaging case has a first central bearing seat and an insulating packaging skirt extending downward from the first central bearing seat, wherein the first central bearing seat has a first installation Cavity;
将第一可动触头导电组件适配地安装于所述第一安装腔内,其中,所述第一可动触头导电组件包括第一绝缘转盘、第一拨盘元件,以及,被绝缘地夹持于所述第一绝缘转盘和所述第一拨盘元件之间的第一动触导电元件;suitably installing the first movable contact conductive assembly in the first installation cavity, wherein the first movable contact conductive assembly includes a first insulating turntable, a first dial element, and is insulated The first movable contact conductive element clamped between the first insulating turntable and the first dial element;
将一对第一静触导电元件分别从所述第一中心承载座的侧部安装入所述第一中心承载座的第一安装通道和第二安装通道以形成第一开关层,所述第一安装通道和所述第二安装通道凹陷地形成于所述第一中心承载座的边缘区域的侧部;以及A pair of first static contact conductive elements are respectively installed into the first installation channel and the second installation channel of the first central bearing base from the side of the first central bearing base to form a first switch layer, the first a mounting channel and the second mounting channel are recessedly formed on the sides of the edge region of the first center bearing seat; and
通过所述第一封装壳体的绝缘封装裙与所述第二封装壳体之间卡接将所述第一开关层组装于所述第二开关层。The first switch layer is assembled to the second switch layer by clamping between the insulating package skirt of the first package case and the second package case.
根据本申请的另一方面,还提供了一种旋转式电气开关的组装方法,包括:According to another aspect of the present application, a method for assembling a rotary electrical switch is also provided, including:
以如上所述的多层开关层结构的组装方法制得多层开关层结构;The multilayer switch layer structure is made by the above-mentioned assembly method of the multilayer switch layer structure;
在所述多层开关层结构的上方安装所述作动控制组件,其中,所述作动 控制组件包括作动壳体、储能组件和转动组件,其中,所述储能组件和所述转动组件被收容于所述作动壳体内,所述至少二开关层可转动地连接于所述储能组件的下端,所述转动组件设置于所述储能组件的上端且用于转动所述储能组件从而带动所述至少二开关层以实现所述至少二开关层的状态切换。The actuation control assembly is installed above the multi-layer switch layer structure, wherein the actuation control assembly includes an actuation housing, an energy storage assembly and a rotation assembly, wherein the energy storage assembly and the rotation The assembly is accommodated in the actuating housing, the at least two switch layers are rotatably connected to the lower end of the energy storage assembly, and the rotation assembly is arranged on the upper end of the energy storage assembly and is used to rotate the storage assembly. The energy component drives the at least two switch layers to realize the state switching of the at least two switch layers.
根据本申请的另一方面,还提供了一种开关层,包括:According to another aspect of the present application, a switch layer is also provided, including:
封装壳体,所述封装壳体形成中心承载座,其中,所述中心承载座具有形成于其中间区域的安装腔和形成于其边缘区域的一对安装通道;An encapsulation housing, the encapsulation housing forms a central bearing seat, wherein the central bearing base has an installation cavity formed in its middle area and a pair of installation channels formed in its edge area;
可动触头导电组件,所述可动触头导电组件被安装于所述安装腔内,其中,所述可动触头导电组件包括可活动的动触导电元件;A movable contact conductive component, the movable contact conductive component is installed in the installation cavity, wherein the movable contact conductive component includes a movable movable contact conductive element;
一对静触导电元件,一对所述静触导电元件被分别嵌合于一对所述安装通道内;A pair of static contact conductive elements, a pair of said static contact conductive elements are respectively embedded in a pair of said installation channels;
其中,所述可动触头导电组件的动触导电元件适于被作动以可选择地与一对所述静触导电元件接合或脱开;Wherein, the movable contact conductive element of the movable contact conductive assembly is adapted to be actuated to selectively engage or disengage with a pair of the static contact conductive elements;
其中,所述可动触头导电组件和一对所述静触导电元件在所述中心承载座的安装方式使得一对所述静触导电元件中至少一个静触导电元件与所述动触导电元件的运动平面在所述开关层所设定的轴向方向上至少部分重叠。Wherein, the installation method of the movable contact conductive assembly and the pair of static contact conductive elements on the central bearing base makes at least one static contact conductive element of the pair of static contact conductive elements conduct electricity with the moving contact. The planes of motion of the elements overlap at least partially in the axial direction set by the switching layers.
在根据本申请的开关层中,一对所述安装通道中至少一个安装通道与所述安装腔在所述开关层所设定的轴向方向上至少部分重叠。In the switch layer according to the present application, at least one of the pair of installation channels at least partially overlaps with the installation cavity in the axial direction set by the switch layer.
在根据本申请的开关层中,一对所述安装通道与所述安装腔在所述开关层所设定的轴向方向上至少部分重叠。In the switch layer according to the present application, the pair of installation channels at least partially overlap with the installation cavity in the axial direction set by the switch layer.
在根据本申请的开关层中,每一所述静触导电元件具有静触导电端、与所述静触导电端相对的接电端,以及,延伸于所述静触导电端和所述接电端之间的静触延伸部,其中,所述静触导电端与所述动触导电元件的运动平面共面,一对所述静触导电元件的至少一个静触导电元件的静触延伸部自所述静触导电端先往下延伸后往内延伸再沿着水平方向延伸,所述静触延伸部中向内延伸的部分和/或沿着水平方向延伸的部分在所述开关层所设定的轴向方向上与所述动触导电元件的运动平面至少部分重叠。In the switch layer according to the present application, each of the static contact conductive elements has a static contact conductive end, a power connection end opposite to the static contact conductive end, and extends between the static contact conductive end and the connection. The static contact extension part between the electric terminals, wherein, the static contact conductive end is coplanar with the movement plane of the movable contact conductive element, and the static contact extension of at least one static contact conductive element of the pair of the static contact conductive elements The part extends downward from the static contact conductive end first, then extends inward and then extends along the horizontal direction, and the part extending inward and/or the part extending along the horizontal direction of the static contact extension part is on the switch layer The set axial direction at least partially overlaps with the moving plane of the moving contact conductive element.
在根据本申请的开关层中,每一所述静触导电元件的静触延伸部中向内延伸的部分和/或沿着水平方向延伸的部分在所述开关层所设定的轴向方向上与所述动触导电元件的运动平面至少部分重叠。In the switch layer according to the present application, the part extending inward and/or the part extending along the horizontal direction in the static contact extension part of each of the static contact conductive elements is in the axial direction set by the switch layer at least partially overlaps with the movement plane of the movable contact conductive element.
在根据本申请的开关层中,一对所述静触导电元件中至少一个静触导电 元件未伸出所述安装通道。In the switch layer according to the present application, at least one of the pair of static contact conductive elements does not protrude from the installation channel.
在根据本申请的开关层中,一对所述静触导电元件中至少一个静触导电元件的外侧边缘未突出所述中心承载座的外边缘。In the switch layer according to the present application, the outer edge of at least one of the pair of static contact conductive elements does not protrude from the outer edge of the central bearing seat.
在根据本申请的开关层中,一对所述静触导电元件中至少一个静触导电元件的宽度尺寸小于或等于所述安装通道的深度尺寸。In the switch layer according to the present application, the width dimension of at least one of the pair of static contact conductive elements is smaller than or equal to the depth dimension of the installation channel.
在根据本申请的开关层中,每一所述静触导电元件的宽度尺寸小于或等于所述安装通道的深度尺寸。In the switch layer according to the present application, the width dimension of each static contact conductive element is smaller than or equal to the depth dimension of the installation channel.
在根据本申请的开关层中,每一所述静触导电元件的静触导电端和所述静触导电元件的静触延伸部中沿水平方向延伸的部分在所述封装壳体内的不同高度空间上延伸。In the switch layer according to the present application, the static contact conductive end of each of the static contact conductive elements and the portion extending in the horizontal direction of the static contact extension part of the static contact conductive element have different heights in the packaging casing extend in space.
在根据本申请的开关层中,所述中心承载座的至少一部分被夹持于所述静触导电元件的静触导电端和所述静触导电元件的静触延伸部中沿着水平方向延伸的部分之间,以使得所述静触导电元件的静触延伸部中沿着水平方向延伸的部分相对于所述静触导电元件的静触导电端获得绝缘。In the switch layer according to the present application, at least a part of the central bearing seat is clamped in the static contact end of the static contact conductive element and the static contact extension part of the static contact conductive element and extends along the horizontal direction between the parts, so that the part extending along the horizontal direction in the static contact extension part of the static contact conductive element is insulated from the static contact conductive end of the static contact conductive element.
在根据本申请的开关层中,所述静触导电元件的静触延伸部中沿水平方向延伸的部分相对于所述动触导电元件的运动平面获得绝缘。In the switch layer according to the present application, the part extending along the horizontal direction in the static contact extension part of the static contact conductive element is insulated from the moving plane of the movable contact conductive element.
在根据本申请的开关层中,所述静触导电元件中伸出所述封装壳体的部分形成所述接电端。In the switch layer according to the present application, the portion of the static contact conductive element protruding from the packaging case forms the electrical terminal.
在根据本申请的开关层中,所述可动触头导电组件包括绝缘转盘、拨盘元件和被绝缘地夹持于所述绝缘转盘和所述拨盘元件之间的所述动触导电元件,其中,所述拨盘元件适于被转动以带动所述绝缘转盘和所述动触导电元件相对于一对所述静触导电元件发生转动。In the switch layer according to the present application, the movable contact conductive assembly includes an insulating turntable, a dial element, and the movable contact conductive element is insulated between the insulating turntable and the dial element , wherein the dial element is adapted to be rotated to drive the insulating turntable and the movable contact conductive element to rotate relative to the pair of static contact conductive elements.
在根据本申请的开关层中,所述动触导电元件沿着所述绝缘转盘的中心轴被嵌合于所述绝缘转盘内,所述动触导电元件具有形成其相对的两个端部的一对动触导电端。In the switch layer according to the present application, the movable contact conductive element is fitted into the insulating turntable along the central axis of the insulating turntable, and the movable contact conductive element has two ends forming its opposite ends. A pair of movable contact terminals.
根据本申请的又一方面,还提供了一种储能组件,其包括:According to still another aspect of the present application, there is also provided an energy storage assembly, which includes:
转座,包括具有收容通道的转座主体和自所述转座主体往下延伸的连接头,所述转座的连接头适于与至少一开关层可传动地连接,其中,所述转座主体包括底盘、自所述底盘往上延伸的支撑壁以及至少一释放臂,所述至少一释放臂包括自所述底盘向上延伸的加强部和沿着所述底盘所设定的周向延伸的悬臂部;The swivel seat includes a swivel body with a receiving channel and a connector extending downward from the swivel body, the connector of the swivel is suitable for being connected to at least one switch layer in a driveable manner, wherein the swivel The main body includes a chassis, a support wall extending upward from the chassis, and at least one release arm. The at least one release arm includes a reinforcing portion extending upward from the chassis and extending along a set circumferential direction of the chassis. Cantilever;
被安装于所述收容通道内且被卡持于所述支撑壁的储能元件;以及an energy storage element installed in the receiving channel and held on the supporting wall; and
被安装于所述转座上的驱动转盘,包括转盘主体和自所述转盘主体往下延伸的作动件和释放件,所述作动件对应于所述支撑壁,所述释放件对应于所述至少一释放臂;The driving turntable installed on the turntable includes a turntable main body and an actuating member and a releasing member extending downward from the turntable main body, the actuating member corresponds to the supporting wall, and the releasing member corresponds to the at least one release arm;
其中,所述驱动转盘适于被驱动以控制所述储能组件在储能状态和放能状态之间可切换地工作,当所述储能组件处于所述储能状态时,所述驱动转盘被驱动相对于所述转座发生转动以通过所述驱动转盘的作动件带动所述储能元件进行储能;当所述储能组件处于放能状态时,已储能的所述储能元件驱动所述转座进行转动以带动所述至少一开关层;Wherein, the drive turntable is adapted to be driven to control the energy storage assembly to work switchably between the energy storage state and the energy discharge state, and when the energy storage assembly is in the energy storage state, the drive turntable Driven to rotate relative to the turntable to drive the energy storage element to store energy through the actuator of the driving turntable; when the energy storage component is in the energy discharge state, the stored energy The element drives the rotating seat to rotate to drive the at least one switch layer;
其中,每一所述释放臂具有固定于所述底盘的固定端和相对于所述固定端的自由端,每一所述释放臂包括形成于其自由端的锁止头,其中,所述锁止头适于与形成于作动壳体的限位臂相配合以控制所述储能组件在所述储能态和所述放能态之间可选择地切换。Wherein, each release arm has a fixed end fixed to the chassis and a free end opposite to the fixed end, each release arm includes a locking head formed at its free end, wherein the locking head It is suitable for cooperating with the limit arm formed on the actuating housing to control the selective switching of the energy storage component between the energy storage state and the energy discharge state.
在根据本申请的储能组件中,当所述储能组件处于储能状态时,所述至少一释放臂的锁止头与所述限位臂之间处于锁止状态,所述驱动转盘的释放件在所述转动组件的作用下沿着所述至少一释放臂转动并向下作用于所述至少一释放臂;当所述储能组件处于放能状态时,所述至少一释放臂的锁止头在所述驱动转盘的释放件的作用下与所述限位臂之间发生脱扣,已储能的所述储能元件带动所述转座转动。In the energy storage assembly according to the present application, when the energy storage assembly is in the energy storage state, the lock head of the at least one release arm and the limit arm are in a locked state, and the drive turntable The release member rotates along the at least one release arm under the action of the rotating assembly and acts downward on the at least one release arm; when the energy storage assembly is in the energy discharging state, the at least one release arm The locking head is released from the limiting arm under the action of the release part of the driving turntable, and the stored energy element drives the turntable to rotate.
在根据本申请的储能组件中,所述至少一释放臂的顶表面为弧形面。In the energy storage assembly according to the present application, the top surface of the at least one release arm is an arc surface.
在根据本申请的储能组件中,所述弧形面为渐开线面。In the energy storage component according to the present application, the arcuate surface is an involute surface.
在根据本申请的储能组件中,所述加强部的宽度尺寸大于所述悬臂部的宽度尺寸。In the energy storage assembly according to the present application, the width dimension of the reinforcement part is larger than the width dimension of the cantilever part.
在根据本申请的储能组件中,所述至少一释放臂包括自所述底盘先向上后沿着所述底盘的周向延伸的第一释放臂和自所述底盘先向上后沿着所述底盘的周向延伸的第二释放臂,所述第一释放臂沿着所述底盘的周向的延伸方向与所述第二释放臂沿着所述底盘的周向的延伸方向相反。In the energy storage assembly according to the present application, the at least one release arm includes a first release arm extending from the chassis upwards and then along the circumference of the chassis, and a first release arm extending from the chassis upwards and then along the A second release arm extending in the circumferential direction of the chassis, the extending direction of the first releasing arm along the circumferential direction of the chassis is opposite to the extending direction of the second releasing arm along the circumferential direction of the chassis.
在根据本申请的储能组件中,所述第一释放臂和所述第二释放臂相对于所述底盘所设定的中心轴对称地布设。In the energy storage assembly according to the present application, the first release arm and the second release arm are arranged symmetrically with respect to a central axis set by the chassis.
在根据本申请的储能组件中,所述第一释放臂的加强部和所述第二释放臂的加强部至少部分重合。In the energy storage assembly according to the present application, the reinforced portion of the first release arm and the reinforced portion of the second release arm are at least partially overlapped.
在根据本申请的储能组件中,所述第一释放臂的悬臂部和所述第二释放臂的悬臂部共用一个所述加强部。In the energy storage assembly according to the present application, the cantilever portion of the first release arm and the cantilever portion of the second release arm share one reinforcement portion.
通过对随后的描述和附图的理解,本申请进一步的目的和优势将得以充分体现。Further objects and advantages of the present application will fully emerge from an understanding of the ensuing description and accompanying drawings.
本申请的这些和其它目的、特点和优势,通过下述的详细说明,附图和权利要求得以充分体现。These and other objects, features and advantages of the present application are fully realized by the following detailed description, drawings and claims.
附图说明Description of drawings
通过结合附图对本申请实施例进行更详细的描述,本申请的上述以及其他目的、特征和优势将变得更加明显。附图用来提供对本申请实施例的进一步理解,并且构成说明书的一部分,与本申请实施例一起用于解释本申请,并不构成对本申请的限制。在附图中,相同的参考标号通常代表相同部件或步骤。The above and other objects, features and advantages of the present application will become more apparent through a more detailed description of the embodiments of the present application in conjunction with the accompanying drawings. The accompanying drawings are used to provide a further understanding of the embodiments of the present application, and constitute a part of the specification, and are used together with the embodiments of the present application to explain the present application, and do not constitute limitations to the present application. In the drawings, the same reference numerals generally represent the same components or steps.
图1图示了本申请实施例的旋转式电气开关的立体爆炸示意图。Fig. 1 illustrates a three-dimensional exploded schematic diagram of a rotary electric switch according to an embodiment of the present application.
图2图示了根据本申请实施例的所述旋转式电气开关的立体示意图。Fig. 2 illustrates a schematic perspective view of the rotary electrical switch according to an embodiment of the present application.
图3A图示了根据本申请实施例的所述旋转式电气开关的开关层的立体爆炸示意图。Fig. 3A illustrates a perspective exploded schematic diagram of a switch layer of the rotary electric switch according to an embodiment of the present application.
图3B图示了根据本申请实施例的所述旋转式电气开关的开关层的立体示意图。Fig. 3B illustrates a schematic perspective view of a switch layer of the rotary electrical switch according to an embodiment of the present application.
图4A图示了根据本申请实施例的所述旋转式电气开关的储能组件的立体爆炸示意图。Fig. 4A illustrates a three-dimensional exploded schematic view of the energy storage assembly of the rotary electric switch according to an embodiment of the present application.
图4B图示了根据本申请实施例的所述储能组件的立体示意图。Fig. 4B illustrates a schematic perspective view of the energy storage assembly according to an embodiment of the present application.
图4C图示了根据本申请实施例的所述储能组件的另一立体示意图。Fig. 4C illustrates another schematic perspective view of the energy storage assembly according to an embodiment of the present application.
图4D图示了根据本申请实施例的所述储能组件与壳体的立体示意图。Fig. 4D illustrates a schematic perspective view of the energy storage assembly and the housing according to an embodiment of the present application.
图4E图示了根据本申请实施例的所述储能组件的底座的立体示意图。Fig. 4E illustrates a schematic perspective view of the base of the energy storage assembly according to an embodiment of the present application.
图4F图示了根据本申请实施例的所述储能组件的底座的一个变形实施的立体示意图。Fig. 4F illustrates a schematic perspective view of a modified implementation of the base of the energy storage assembly according to an embodiment of the present application.
图5图示了根据本申请实施例的所述开关层的俯视图。FIG. 5 illustrates a top view of the switch layer according to an embodiment of the present application.
图6图示了根据本申请实施例的所述开关层的动触导电元件和静触导电元件的相对位置关系的示意图。Fig. 6 illustrates a schematic diagram of the relative positional relationship between the movable contact conductive element and the static contact conductive element of the switch layer according to the embodiment of the present application.
图7A图示了根据本申请实施例的所述开关层的动触导电元件和静触导 电元件的相对位置关系的立体示意图。Fig. 7A is a perspective schematic diagram illustrating the relative positional relationship between the moving contact conductive element and the static contact conductive element of the switch layer according to the embodiment of the present application.
图7B图示了根据本申请实施例的所述开关层的动触导电元件和静触导电元件的相对位置关系的平面示意图。Fig. 7B is a schematic plan view illustrating the relative positional relationship between the movable contact conductive element and the static contact conductive element of the switch layer according to the embodiment of the present application.
图7C图示了现有的旋转式电气开关的开关层的动触导电元件和静触导电元件的相对位置关系的平面示意图。FIG. 7C is a schematic plan view illustrating the relative positional relationship between the movable contact conductive element and the static contact conductive element of the switch layer of the conventional rotary electric switch.
图8A图示了根据本申请实施例的一个变形实施的开关层的动触导电元件和静触导电元件的相对位置关系的立体示意图。Fig. 8A is a schematic perspective view of the relative positional relationship between the movable contact conductive element and the static contact conductive element of the switch layer implemented according to a modification of the embodiment of the present application.
图8B图示了根据本申请实施例的一个变形实施的所述开关层的动触导电元件和静触导电元件的相对位置关系的平面示意图。Fig. 8B is a schematic plan view illustrating the relative positional relationship between the movable contact conductive element and the static contact conductive element of the switch layer implemented according to a modification of the embodiment of the present application.
图8C图示了现有的旋转式电气开关的开关层的动触导电元件和静触导电元件的相对位置关系的平面示意图。FIG. 8C is a schematic plan view illustrating the relative positional relationship between the movable contact conductive element and the static contact conductive element of the switch layer of the conventional rotary electric switch.
图9A至图9D图示了根据本申请实施例的所述述旋转式电气开关的组装示意图。9A to 9D illustrate the assembly diagrams of the rotary electrical switch according to the embodiment of the present application.
图10图示了根据本申请实施例的所述旋转式电气开关的立体示意图。Fig. 10 illustrates a schematic perspective view of the rotary electrical switch according to an embodiment of the present application.
图11图示了根据本申请再一实施例的所述旋转式电气开关的立体示意图。Fig. 11 illustrates a schematic perspective view of the rotary electrical switch according to yet another embodiment of the present application.
图12A图示了根据本申请再一实施例的所述旋转式电气开关的开关层的示意图。Fig. 12A illustrates a schematic diagram of a switch layer of the rotary electrical switch according to yet another embodiment of the present application.
图12B图示了根据本申请再一实施例的所述旋转式电气开关的多层开关层结构的示意图。Fig. 12B illustrates a schematic diagram of the multi-layer switch layer structure of the rotary electrical switch according to still another embodiment of the present application.
具体实施方式detailed description
下面,将参考附图详细地描述根据本申请的示例实施例。显然,所描述的实施例仅仅是本申请的一部分实施例,而不是本申请的全部实施例,应理解,本申请不受这里描述的示例实施例的限制。Hereinafter, exemplary embodiments according to the present application will be described in detail with reference to the accompanying drawings. Apparently, the described embodiments are only some of the embodiments of the present application, rather than all the embodiments of the present application. It should be understood that the present application is not limited by the exemplary embodiments described here.
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本申请实施例的组件可以以各种不同的配置来布置和设计。因此,以下对在附图中提供的本申请的实施例的详细描述并非旨在限制要求保护的本申请的范围,而是仅仅表示本申请的选定实施例。基 于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments It is a part of the embodiments of this application, not all of them. The components of the embodiments of the application generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations. Accordingly, the following detailed description of the embodiments of the application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of the application. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of this application.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本申请实施例的描述中,需要说明的是,若出现术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该申请产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of the embodiments of the present application, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship that is usually placed when the application product is used, and is only for the convenience of describing the application and simplifying the description, and It is not to indicate or imply that the device or element referred to must have a particular orientation, be constructed, or operate in a particular orientation, and thus should not be construed as limiting the application.
此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In addition, the terms "first", "second", "third", etc. are only used for distinguishing descriptions, and should not be construed as indicating or implying relative importance.
此外,若出现术语“水平”、“竖直”、“悬垂”等术语并不表示要求部件绝对水平或悬垂,而是可以稍微倾斜。如“水平”仅仅是指其方向相对“竖直”而言更加水平,并不是表示该结构一定要完全水平,而是可以稍微倾斜。In addition, the appearance of the terms "horizontal", "vertical", "overhanging" etc. does not mean that the part is absolutely horizontal or overhanging, but may be slightly inclined. For example, "horizontal" only means that its direction is more horizontal than "vertical", and it does not mean that the structure must be completely horizontal, but can be slightly inclined.
在本申请实施例的描述中,“多个”代表至少2个。In the description of the embodiments of the present application, "multiple" means at least 2.
在本申请实施例的描述中,还需要说明的是,除非另有明确的规定和限定,若出现术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In the description of the embodiments of this application, it should also be noted that, unless otherwise specified and limited, the terms "setting", "installation", "connection" and "connection" should be interpreted in a broad sense, for example, It can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application according to specific situations.
申请概述Application overview
如上所述,当电路回路中的电压越来越高或者电流越来越大时,电气分断会导致更多的电弧产生。也就是,当电路回路中的电压越来越高或者电流越来越大时,旋转式电气开关的各个开关层的状态切换会产生更多的电弧,而当产生的电弧超过一定的极限时会导致各个开关层被烧毁或者无法正常工作。As mentioned above, when the voltage in the circuit loop is higher or the current is higher, the electrical interruption will cause more arcing. That is, when the voltage in the circuit loop is getting higher or the current is getting higher and higher, the state switching of each switch layer of the rotary electrical switch will generate more arcs, and when the generated arcs exceed a certain limit, it will As a result, each switch layer is burned or cannot work normally.
本申请发明人通过对现有的旋转式电气开关进行研究发现:现有的旋转式电气开关中存在重要的技术盲区或者技术偏见。The inventors of the present application found through research on the existing rotary electrical switches that there are important technical blind spots or technical biases in the existing rotary electrical switches.
具体地,在诸如专利公开号CN 105742107A所揭露的现有的旋转式电气开关中,本领域普通技术人员下意识地认为因为高电压绝缘的需要,上下两层开关层之间的静触导电元件之间必须要有足够的空间来满足绝缘要求,因此,在现有的旋转式电气开关中,上下两层的开关层之间通常具有相对较大的“安全空间”。但实际上这个“安全空间”在功能上是多余的,其原因在于上下两层的开关层分别具有封装壳体,因此,当上下两层的开关层组装在一起时,上下两层的静触导电元件之间因封装壳体的存在而相互绝缘。Specifically, in the existing rotary electrical switch disclosed by the patent publication number CN 105742107A, those of ordinary skill in the art subconsciously believe that because of the need for high-voltage insulation, the static contact between the upper and lower switch layers There must be enough space between them to meet the insulation requirements. Therefore, in the existing rotary electrical switch, there is usually a relatively large "safety space" between the switch layers of the upper and lower layers. But in fact, this "safety space" is functionally redundant. The reason is that the upper and lower switch layers have encapsulation shells respectively. Therefore, when the upper and lower switch layers are assembled together, the static contacts of the upper and lower layers The conductive elements are insulated from each other due to the existence of the packaging shell.
基于上下两层开关层需要保证高压绝缘的普遍共识,现有的旋转式电气开关通常将可动触头导电组件和静触导电元件布置于同一平面。例如,在专利公开号CN 105742107A所揭露的旋转式电气开关中,各个旋转式电气开关的开关层的壳体具有中心座和自中心座往外延伸的外周座,这样,在可动触头导电组件被安装于中心座以及静触导电元件被安装于外周座后,可动触头导电组件与静触导电元件之间在一个平面内部署(或者说,静触导电元件位于可动触头导电组件的外侧)。Based on the general consensus that the upper and lower switch layers need to ensure high-voltage insulation, the existing rotary electrical switches usually arrange the movable contact conductive components and static contact conductive components on the same plane. For example, in the rotary electric switch disclosed by the patent publication number CN 105742107A, the housing of the switch layer of each rotary electric switch has a central seat and an outer peripheral seat extending outward from the central seat, so that the movable contact conductive assembly After being installed on the center seat and the static contact conductive element is installed on the outer peripheral seat, the movable contact conductive component and the static contact conductive element are deployed in a plane (or in other words, the static contact conductive element is located between the movable contact conductive component outside).
本领域普通技术人员应知晓,增大可动触头导电组件的动触导电元件的直径是提高旋转式电气开关的分断容量的重要技术手段。但因上述技术盲区(或者说技术偏见)的存在增大可动触头导电组件的动触导电元件的直径的技术方案在实际产业中几乎不可实施,其原因为一旦动触导电元件的直径增加,因开关层中各个部件都在一个平面内部署,这必然会导致整个开关层的尺寸增加,不符合开关层小型化的发展趋势。Those skilled in the art should know that increasing the diameter of the movable contact conductive element of the movable contact conductive assembly is an important technical means to improve the breaking capacity of the rotary electric switch. However, due to the existence of the above-mentioned technical blind spots (or technical prejudices), the technical scheme of increasing the diameter of the movable contact conductive element of the movable contact conductive assembly is almost impossible to implement in the actual industry. The reason is that once the diameter of the movable contact conductive element increases , because each component in the switch layer is deployed in one plane, this will inevitably lead to an increase in the size of the entire switch layer, which does not conform to the development trend of miniaturization of the switch layer.
在发现上述技术盲区和技术偏见后,本申请发明人利用相邻两层开关层的静触导电元件之间的安全空间来巧妙地设计所述静触导电元件在各个开关层内的延伸方式以使得在三维立体空间上所述动触导电元件和所述静触导电元件在沿着所述旋转式电气开关的轴向方向上至少部分地叠置,通过这样的方式,能够在增加动触导电元件的直径的条件下不增大壳体的尺寸,即,在有限的壳体空间内,增大所述动触导电元件的直径。相应地,所述动触导电元件的直径的增加能够增大单位分断容量,因此,所述旋转式电气开关能够在不大幅增加成本的前提下甚至在不增加成本的前提下实现单位分断容量的增加和小型化之间的兼容。After discovering the above-mentioned technical blind spots and technical prejudices, the inventor of the present application used the safe space between the static contact conductive elements of two adjacent switch layers to skillfully design the extension of the static contact conductive elements in each switch layer to In the three-dimensional space, the movable contact conductive element and the static contact conductive element are at least partially overlapped along the axial direction of the rotary electric switch. In this way, the dynamic contact conductive element can be increased. The diameter of the element does not increase the size of the housing, that is, within the limited space of the housing, the diameter of the movable contact conductive element is increased. Correspondingly, the increase of the diameter of the movable contact conductive element can increase the unit breaking capacity, therefore, the rotary electrical switch can realize the unit breaking capacity without greatly increasing the cost or even without increasing the cost. Compatibility between increase and miniaturization.
在介绍了本申请的基本原理之后,下面将参考附图来具体介绍本申请的各种非限制性实施例。After introducing the basic principles of the application, various non-limiting embodiments of the application will be described in detail below with reference to the accompanying drawings.
示意性旋转式电气开关Schematic rotary electrical switch
如图1至图10所示,根据本申请实施例的所述旋转式电气开关被阐明,其适于被应用于光伏系统以控制光伏电池板和逆变器之间的电气开断。应可以理解,虽然以所述旋转式电气开关被应用于光伏系统为示例,但在本申请其他实施例中,所述旋转式电气开关还可以被应用于其他场合,例如风电系统,对此,并不为本申请所局限。As shown in FIGS. 1 to 10 , the rotary electrical switch according to the embodiment of the present application is illustrated, which is suitable for being applied to a photovoltaic system to control electrical disconnection between a photovoltaic cell panel and an inverter. It should be understood that although the application of the rotary electrical switch to a photovoltaic system is taken as an example, in other embodiments of the present application, the rotary electrical switch can also be applied to other occasions, such as a wind power system. For this, Not limited by this application.
如图1至图10所示,根据本申请实施例的所述旋转式电气开关包括至少一开关层以及用于控制和作动所述至少一开关层在不同状态下进行切换的作动控制组件10。为了提升所述旋转式电气开关的性能,在本申请一些实施例中,所述旋转式电气开关通常包括相互叠置的多个开关层,即,所述至少一开关层包括至少二开关层,所述至少二开关层中各个开关层相互叠置以形成多层开关层结构20。在本申请一些实施例中,所述旋转式电气开关还包括用于承载所述至少二开关层和所述作动控制组件10于其上的底部安装结构,以通过所述底部安装结构将所述旋转式电气开关安装到诸如配电柜的安装轨的相应位置上。As shown in Figures 1 to 10, the rotary electrical switch according to the embodiment of the present application includes at least one switch layer and an actuation control assembly for controlling and actuating the at least one switch layer to switch in different states 10. In order to improve the performance of the rotary electrical switch, in some embodiments of the present application, the rotary electrical switch generally includes a plurality of switch layers stacked on each other, that is, the at least one switch layer includes at least two switch layers, Each switch layer in the at least two switch layers is stacked on top of each other to form a multi-layer switch layer structure 20 . In some embodiments of the present application, the rotary electrical switch further includes a bottom installation structure for carrying the at least two switch layers and the actuation control assembly 10 thereon, so that the bottom installation structure The rotary electrical switch described above is mounted to a corresponding position such as a mounting rail of a distribution cabinet.
所述作动控制组件10被安装于所述至少二开关层的顶部,并用于控制所述至少二开关层的电气状态的切换,即,控制所述至少二开关层的闭合或断开。如图1所示,在本申请一些实施例中,所述作动控制组件10包括作动壳体11、储能组件12和转动组件13,其中,所述储能组件12和所述转动组件13被收容于所述作动壳体11内,所述至少二开关层可转动地连接于所述储能组件12的下端,所述转动组件13设置于所述储能组件12的上端且用于转动所述储能组件12从而带动所述至少二开关层以实现所述至少二开关层的状态切换。同时,在本申请实施例中,各个所述开关层之间相互可传动地组装在一起,也就是,当位于最顶层的所述开关层被所述储能组件12所转动时,位于底层的所述开关层会被带动。The actuation control component 10 is installed on the top of the at least two switch layers, and is used to control the switching of the electrical states of the at least two switch layers, that is, to control the closing or opening of the at least two switch layers. As shown in Figure 1, in some embodiments of the present application, the actuation control assembly 10 includes an actuation housing 11, an energy storage assembly 12 and a rotation assembly 13, wherein the energy storage assembly 12 and the rotation assembly 13 is accommodated in the actuating housing 11, the at least two switch layers are rotatably connected to the lower end of the energy storage assembly 12, the rotation assembly 13 is arranged on the upper end of the energy storage assembly 12 and used The energy storage component 12 is rotated to drive the at least two switch layers to realize the state switching of the at least two switch layers. At the same time, in the embodiment of the present application, the switch layers are assembled together in a driveable manner, that is, when the switch layer on the top layer is rotated by the energy storage assembly 12, the switch layer on the bottom layer The switch layer will be driven.
如图1和图2所示,在本申请实施例中,所述转动组件13包括贯穿入所述作动壳体11内且与所述储能组件12插接固定的转动轴131和用于驱动所述转动轴131的旋钮132。在本申请一个具体的示例中,所述旋钮132 被安装于所述转动轴131的上端部。在本申请一些实施例中,所述转动组件13还包括固定于所述作动壳体11的螺母133,其中,所述转动轴131穿过所述螺母133并延伸入所述作动壳体11内,应可以理解,所述转动轴131相对于所述螺母133可发生转动。为了提高密封性,在本申请的一个具体示例中,所述转动组件13还包括设置于所述作动壳体11和所述螺母133之间的密封垫134。As shown in Figures 1 and 2, in the embodiment of the present application, the rotating assembly 13 includes a rotating shaft 131 that penetrates into the actuating housing 11 and is plugged and fixed with the energy storage assembly 12 and for The knob 132 of the rotating shaft 131 is driven. In a specific example of the present application, the knob 132 is installed on the upper end of the rotating shaft 131 . In some embodiments of the present application, the rotating assembly 13 further includes a nut 133 fixed to the actuating housing 11, wherein the rotating shaft 131 passes through the nut 133 and extends into the actuating housing 11, it should be understood that the rotating shaft 131 can rotate relative to the nut 133. In order to improve sealing performance, in a specific example of the present application, the rotating assembly 13 further includes a gasket 134 disposed between the actuating housing 11 and the nut 133 .
如图4A至图4E所示,在本申请实施例中,所述储能组件12包括驱动转盘121、转座123和储能元件122,其中,所述转座123的下端与最顶部的所述开关层可转动地连接,所述储能元件122被设置于所述转座123内,所述驱动转盘121被安装于所述转座123上。相应地,在本申请实施例中,所述驱动转盘121的上端固定有所述转动轴131,即,当所述转动轴131在所述旋钮132的作用下发生转动时,其能够带动所述驱动转盘121相对于所述转座123发生转动。也就是说,在本申请实施例中,所述转动轴131的下端部固定有所述驱动转盘121,所述转动轴131的上端部固定有所述旋钮132,这样通过所述转动轴131的传导,所述旋钮132能够控制所述驱动转盘121的运动状态。As shown in Figures 4A to 4E, in the embodiment of the present application, the energy storage assembly 12 includes a driving turntable 121, a turntable 123 and an energy storage element 122, wherein the lower end of the turntable 123 is connected to the topmost The switch layer is rotatably connected, the energy storage element 122 is disposed in the swivel seat 123 , and the driving dial 121 is installed on the swivel seat 123 . Correspondingly, in the embodiment of the present application, the rotating shaft 131 is fixed on the upper end of the driving turntable 121, that is, when the rotating shaft 131 rotates under the action of the knob 132, it can drive the The driving turntable 121 rotates relative to the turntable 123 . That is to say, in the embodiment of the present application, the drive turntable 121 is fixed on the lower end of the rotating shaft 131, and the knob 132 is fixed on the upper end of the rotating shaft 131, so that the rotation of the rotating shaft 131 Conduction, the knob 132 can control the motion state of the driving dial 121 .
如图4A至图4E所示,在本申请实施例中,所述驱动转盘121包括具有插入头12111的转盘主体1211和自所述转盘主体1211往下延伸的作动件1212和释放件1213。在本申请一个具体的示例中,所述作动件1212和所述释放件1213自所述转盘主体1211的外周缘往下延伸,且所述作动件1212和所述释放件1213相对于所述转盘主体1211的中心所设定的夹角范围为170°至175°,也就是说,在本申请实施例中,所述作动件1212与所述释放件1213相对于所述转盘主体1211的中心非对称地布设。值得一提的是,在本申请实施例中,所述作动件1212和所述释放件1213相对于所述转盘主体1211的中心所设定的夹角影响着所述旋转式电气开关的操作控制,更具体地,当所述作动件1212和所述释放件1213相对于所述转盘主体1211的中心所设定的夹角范围为170°至175°,可通过以预定方向旋转所述旋钮132大概80°至85°以实现所述至少二开关层的状态的切换,关于此部分会于后续的描述中展开。As shown in FIG. 4A to FIG. 4E , in the embodiment of the present application, the driving turntable 121 includes a turntable main body 1211 having an insertion head 12111 , and an actuating member 1212 and a releasing member 1213 extending downward from the turntable main body 1211 . In a specific example of the present application, the actuating member 1212 and the releasing member 1213 extend downward from the outer periphery of the turntable body 1211, and the actuating member 1212 and the releasing member 1213 are relatively The included angle set by the center of the turntable main body 1211 is 170° to 175°, that is to say, in the embodiment of the present application, the actuating member 1212 and the release member 1213 are relative to the turntable main body 1211 The center of is arranged asymmetrically. It is worth mentioning that, in the embodiment of the present application, the angle set between the actuating member 1212 and the releasing member 1213 relative to the center of the turntable body 1211 affects the operation of the rotary electrical switch Control, more specifically, when the angle range between the actuating member 1212 and the releasing member 1213 relative to the center of the turntable body 1211 is 170° to 175°, it can be rotated in a predetermined direction by rotating the The knob 132 is approximately 80° to 85° to realize the switching of the states of the at least two switch layers, and this part will be expanded in the subsequent description.
应可以理解,在本申请其他实施例中,所述作动件1212和所述释放件1213也可以相对于所述转盘主体1211的中心对称地布置,对此,并不为本 申请所局限°It should be understood that, in other embodiments of the present application, the actuating member 1212 and the releasing member 1213 may also be arranged symmetrically with respect to the center of the turntable body 1211, which is not limited by the present application.
如图4A至图4E所示,所述转座123包括具有收容通道12310的转座主体1231和自所述转座主体1231往下延伸的连接头1232,其中,所述连接头1232适于与位于最顶层的所述开关层相连接以实现所述转座123与最顶层的所述开关层之间的联动,所述储能元件122被设置于所述收容通道12310内。更具体地,在本申请实施例中,所述转座主体1231包括具有中心座123110的底盘12311和自所述底盘12311往上延伸的支撑壁12312,其中,所述支撑壁12312用于固定所述储能元件122。如图4A至图4E所示,在本申请实施例中,所述转座主体1231还包括自所述底盘12311先向上后沿着所述底盘12311所设定的周向延伸的至少一释放臂12313。相应地,每一所述释放臂具有固定于所述底盘12311的固定端和相对于所述固定端的自由端,并且,应注意到,在本申请实施例中,每一所述释放臂包括形成于其自由端的锁止头12316,其中,所述锁止头12316适于与形成于所述作动壳体11的限位臂111(例如,在本申请一个具体示例中,所述限位臂111形成于所述作动壳体11的底表面)相配合以控制所述储能组件12的状态的切换。As shown in FIGS. 4A to 4E , the swivel seat 123 includes a swivel body 1231 having a receiving channel 12310 and a connector 1232 extending downward from the swivel body 1231 , wherein the connector 1232 is suitable for The switch layer on the top layer is connected to realize the linkage between the swivel seat 123 and the switch layer on the top layer, and the energy storage element 122 is arranged in the receiving channel 12310 . More specifically, in the embodiment of the present application, the swivel body 1231 includes a chassis 12311 with a central base 123110 and a support wall 12312 extending upward from the chassis 12311, wherein the support wall 12312 is used to fix the The energy storage element 122 is described above. As shown in FIG. 4A to FIG. 4E , in the embodiment of the present application, the swivel body 1231 further includes at least one release arm extending upward from the chassis 12311 and then extending along the circumferential direction set by the chassis 12311 12313. Correspondingly, each of the release arms has a fixed end fixed to the chassis 12311 and a free end opposite to the fixed end, and it should be noted that in the embodiment of the present application, each of the release arms includes a There is a locking head 12316 at its free end, wherein the locking head 12316 is suitable for matching with the limiting arm 111 formed on the actuating housing 11 (for example, in a specific example of the present application, the limiting arm 111 formed on the bottom surface of the actuating housing 11 ) cooperate to control the switching of the state of the energy storage assembly 12 .
如图4A至图4E所示,在本申请实施例中,所述储能元件122被收容于所述收容通道12310内且所述储能元件122被卡持于所述转座123的支撑壁12312。在本申请一个具体的示例中,所述储能元件122由簧丝构成,其中,当所述储能元件122被安装于所述收容通道12310时,所述储能元件122的相对的第一端和第二端分别卡持于所述支撑壁12312的相对的两侧边。值得一提的是,所述储能元件122由簧丝缠绕而成,当所述储能元件122被收容于所述收容通道12310内且所述储能元件122的相对的第一端和第二端被卡持于所述支撑壁12312的两侧边时,所述储能元件122被部分地拉伸以使得所述储能元件122能够被稳定地固定于所述支撑壁12312。As shown in FIG. 4A to FIG. 4E , in the embodiment of the present application, the energy storage element 122 is accommodated in the accommodation channel 12310 and the energy storage element 122 is clamped on the support wall of the swivel seat 123 12312. In a specific example of the present application, the energy storage element 122 is made of a spring wire, wherein when the energy storage element 122 is installed in the storage channel 12310, the opposite first of the energy storage element 122 The first end and the second end are held on opposite sides of the supporting wall 12312 respectively. It is worth mentioning that the energy storage element 122 is wound by a spring wire. When the energy storage element 122 is accommodated in the accommodation channel 12310 and the opposite first end and the second When the two ends are clamped on both sides of the support wall 12312 , the energy storage element 122 is partially stretched so that the energy storage element 122 can be stably fixed on the support wall 12312 .
进一步地,在本申请实施例中,当所述驱动转盘121与所述转座123相盖合时,所述驱动转盘121的插入头12111适配地插入到所述转座123的中心座123110内,所述驱动转盘121的作动件1212对应于所述支撑壁12312,所述驱动转盘121的释放件1213对应于所述至少一释放臂12313。更明确地,当所述驱动转盘121与所述转座123相盖合时,所述驱动转盘121的作动件1212位于所述储能元件122的第一端和第二端之间,这样, 当所述驱动转盘121被转动时,所述驱动转盘121的作动件1212适于带动所述储能元件122的第一端或第二端进行转动且所述储能元件122的另一端保持静止以实现所述储能元件122的储能。应可以理解,当所述驱动转盘121被转动时,所述驱动转盘121的释放件1213能够沿着所述至少一释放臂12313转动直到在所述释放件1213的作用下所述至少一释放臂12313的锁止头12316与所述限位臂111发生脱扣以实现所述储能元件122的放能。相应地,当所述储能元件122处于放能状态时,已储能的所述储能元件122能够带动所述转座123转动以带动所述至少二开关层发生状态的切换。Further, in the embodiment of the present application, when the driving turntable 121 is covered with the turntable 123, the insertion head 12111 of the drive turntable 121 is fitly inserted into the center seat 123110 of the turntable 123 Inside, the actuating member 1212 of the driving dial 121 corresponds to the support wall 12312 , and the releasing member 1213 of the driving dial 121 corresponds to the at least one releasing arm 12313 . More specifically, when the driving dial 121 is covered with the rotating seat 123, the actuator 1212 of the driving dial 121 is located between the first end and the second end of the energy storage element 122, so that , when the drive turntable 121 is rotated, the actuator 1212 of the drive turntable 121 is adapted to drive the first end or the second end of the energy storage element 122 to rotate and the other end of the energy storage element 122 Keeping still to realize the energy storage of the energy storage element 122 . It should be understood that when the drive dial 121 is rotated, the release member 1213 of the drive dial 121 can rotate along the at least one release arm 12313 until the at least one release arm 12313 under the action of the release member 1213 The locking head 12316 of 12313 is released from the limiting arm 111 to realize the energy discharge of the energy storage element 122 . Correspondingly, when the energy storage element 122 is in the energy discharging state, the stored energy storage element 122 can drive the rotation seat 123 to drive the state switching of the at least two switch layers.
从所述储能组件12的角度来看,所述转动组件13的作用在于驱动所述储能组件12在储能状态和放能状态之间切换,其中,当所述储能组件12处于储能状态时,所述至少一释放臂12313的锁止头12316与所述限位臂111之间处于锁止状态,所述驱动转盘121的释放件1213在所述转动组件13的作用下沿着所述至少一释放臂12313转动并向下作用于所述至少一释放臂12313;当所述储能组件12处于放能状态时,所述至少一释放臂12313的锁止头12316在所述驱动转盘121的释放件1213的作用下与所述限位臂111之间发生脱扣,已储能的所述储能元件122带动所述转座123转动从而带动所述至少二开关层的状态之间的切换。From the perspective of the energy storage assembly 12, the function of the rotation assembly 13 is to drive the energy storage assembly 12 to switch between the energy storage state and the energy discharge state, wherein, when the energy storage assembly 12 is in the storage state In the enabled state, the lock head 12316 of the at least one release arm 12313 is in a locked state with the limit arm 111, and the release member 1213 of the drive dial 121 moves along the The at least one release arm 12313 rotates and acts on the at least one release arm 12313 downward; when the energy storage assembly 12 is in the energy discharging state, the locking head 12316 of the at least one release arm 12313 Under the action of the release part 1213 of the turntable 121, a trip occurs between the limit arm 111, and the stored energy element 122 drives the turntable 123 to rotate, thereby driving the state of the at least two switch layers. switch between.
如图4A至图4E所示,在本申请实施例中,所述至少一释放臂12313的顶表面为弧形面,更明确地,所述至少一释放臂12313的顶表面为渐开线弧形面。应可以理解,当所述驱动转盘121的释放件1213在所述转动组件13的作用下沿着所述至少一释放臂12313的顶表面进行转动时,由于所述至少一释放臂12313的顶表面的面型特性,所述释放件1213作用于所述至少一释放臂12313的向下的作用力会随着转动角度的增大而逐渐变大直到其所产生的作用力能够使得所述至少一释放臂12313的锁止头12316与所述限位臂111之间发生脱扣,即,所述储能组件12完成储能状态并进入放能状态。As shown in Figures 4A to 4E, in the embodiment of the present application, the top surface of the at least one release arm 12313 is an arc surface, more specifically, the top surface of the at least one release arm 12313 is an involute arc shape. It should be understood that when the release member 1213 of the driving turntable 121 rotates along the top surface of the at least one release arm 12313 under the action of the rotation assembly 13, due to the top surface of the at least one release arm 12313 The downward force of the release member 1213 acting on the at least one release arm 12313 will gradually increase with the increase of the rotation angle until the force generated by the release member 1213 can make the at least one release arm 12313 A trip occurs between the locking head 12316 of the release arm 12313 and the limiting arm 111 , that is, the energy storage component 12 completes the energy storage state and enters the energy discharge state.
相应地,在本申请一个具体示例中,所述驱动转盘121的作动件1212和释放件1213相对于其所设定的中心的夹角范围为170°至175°,这样,在以预定方向(例如,顺时针或者逆时针)旋转所述旋钮132 80°至85°后,所述驱动转盘121的释放件1213所施加于所述至少一释放臂12313的作用力能够使得所述至少一释放臂12313与所述限位臂111之间发生脱 扣以实现所述储能组件12的状态切换。应可以理解,80°至85°的触发角度符合使用者对于开关的操作习惯,且此触发角度能够在一定程度上避免误操作。Correspondingly, in a specific example of the present application, the included angle range between the actuating member 1212 and the releasing member 1213 of the driving turntable 121 relative to the set center thereof is 170° to 175°, so that in a predetermined direction After the knob 132 is rotated 80° to 85° (for example, clockwise or counterclockwise), the force exerted by the release member 1213 of the drive dial 121 on the at least one release arm 12313 can make the at least one release A trip occurs between the arm 12313 and the limiting arm 111 to realize the state switching of the energy storage assembly 12 . It should be understood that the triggering angle of 80° to 85° conforms to the user's operating habit of the switch, and this triggering angle can avoid misoperation to a certain extent.
值得一提的是,在本申请实施例中,所述驱动转盘121的释放件1213作用于所述至少一释放臂12313的作用力不仅取决于所述至少一释放臂12313的顶表面的面型特性,还取决于所述至少一释放臂12313的锁止头12316与所述至少一释放臂12313的固定端之间的长度。应注意到,在本申请一些实施例中,所述至少一释放臂12313的锁止头12316位于所述至少一释放臂12313的自由端,因此,所述至少一释放臂12313的锁止头12316与所述至少一释放臂12313的固定端之间的长度尺寸为所述至少一释放臂12313的自由端到其固定端之间的长度尺寸。It is worth mentioning that, in the embodiment of the present application, the force that the release member 1213 of the drive dial 121 acts on the at least one release arm 12313 not only depends on the shape of the top surface of the at least one release arm 12313 The characteristic also depends on the length between the locking head 12316 of the at least one release arm 12313 and the fixed end of the at least one release arm 12313 . It should be noted that in some embodiments of the present application, the locking head 12316 of the at least one release arm 12313 is located at the free end of the at least one release arm 12313, therefore, the locking head 12316 of the at least one release arm 12313 The length dimension between the fixed end of the at least one release arm 12313 is the length dimension between the free end of the at least one release arm 12313 and the fixed end thereof.
特别地,在本申请实施例中,所述至少一释放臂12313先自所述底盘12311向上延伸而后沿着所述底盘12311所设定的周向延伸,通过这样的延伸方式,可在不增大所述至少一释放臂12313的直径的前提下增大所述至少一释放臂12313的自由端和其固定端之间的长度尺寸(即,力臂长度),从而能够在不增大所述转座123的径向尺寸的前提下,满足所述储能组件12的控制要求。或者说,在本申请实施例中,所述储能组件12通过在其高度方向上尺寸的牺牲来换取其在径向方向上尺寸的缩减。In particular, in the embodiment of the present application, the at least one release arm 12313 first extends upward from the chassis 12311 and then extends along the set circumferential direction of the chassis 12311. On the premise of increasing the diameter of the at least one release arm 12313, the length dimension between the free end of the at least one release arm 12313 and its fixed end (that is, the length of the moment arm) can be increased without increasing the On the premise of the radial size of the swivel seat 123, the control requirements of the energy storage assembly 12 are met. In other words, in the embodiment of the present application, the energy storage component 12 is sacrificed in its height direction in exchange for its reduction in radial direction.
为了便于说明和理解,在本申请实施例中,将所述至少一释放臂12313中向上延伸的部分定义为加强部123130和将所述至少一释放臂12313中沿着所述底盘12311的周向延伸的部分定位为悬臂部123131。应可以理解,在本申请实施例中,所述加强部123130的高度尺寸(即,所述至少一释放臂12313向上延伸部分的高度)取决于所述储能组件12的控制要求。优选地,在本申请实施例中,所述至少一释放臂12313的加强部123130的宽度尺寸大于所述至少一释放臂12313的悬臂部123131的宽度尺寸,通过这样的方式,所述加强部123130能够在同样的高度尺寸的前提下增大对所述至少一释放臂12313的强度加强效果。For the convenience of description and understanding, in the embodiment of the present application, the upwardly extending part of the at least one release arm 12313 is defined as the reinforcement part 123130 and the at least one release arm 12313 along the circumferential direction of the chassis 12311 The extended portion is positioned as a cantilever portion 123131 . It should be understood that, in the embodiment of the present application, the height dimension of the reinforcing portion 123130 (ie, the height of the upwardly extending portion of the at least one release arm 12313 ) depends on the control requirements of the energy storage assembly 12 . Preferably, in the embodiment of the present application, the width dimension of the reinforced portion 123130 of the at least one release arm 12313 is greater than the width dimension of the cantilever portion 123131 of the at least one release arm 12313, in this way, the reinforcement portion 123130 On the premise of the same height dimension, the strength strengthening effect on the at least one release arm 12313 can be increased.
为了便于所述旋转式电气开关的操作和使用,如图4A至图4E所示,在本申请一些实施例中,所述至少一释放臂12313包括自所述底盘12311先向上后沿着所述底盘12311的周向延伸的第一释放臂12314和自所述底盘12311先向上后沿着所述底盘12311的周向延伸的第二释放臂12315, 其中,所述第一释放臂12314沿着所述底盘12311的周向的延伸方向与所述第二释放臂12315沿着所述底盘12311的周向的延伸方向相反,例如,所述第一释放臂12314沿着所述底盘12311的周向以逆时针方向延伸而所述第二释放臂12315沿着所述底盘12311的周向以顺时针方向延伸,再如,所述第一释放臂12314沿着所述底盘12311的周向以顺时针方向延伸而所述第二释放臂12315沿着所述底盘12311的周向以逆时针方向延伸,通过这样的方式,无论以顺时针方向或者逆时针方向转动所述转动组件13的旋钮132,都可以实现对所述储能组件12的状态切换,从而能够极大地提升对于所述旋转式电气开关的操作和使用。In order to facilitate the operation and use of the rotary electrical switch, as shown in FIGS. 4A to 4E , in some embodiments of the present application, the at least one release arm 12313 includes first upwards from the chassis 12311 and then along the A first release arm 12314 extending in the circumferential direction of the chassis 12311 and a second release arm 12315 extending from the chassis 12311 upwards and then along the circumference of the chassis 12311, wherein the first release arm 12314 extends along the The extending direction of the circumferential direction of the chassis 12311 is opposite to the extending direction of the second release arm 12315 along the circumferential direction of the chassis 12311, for example, the first releasing arm 12314 extends along the circumferential direction of the chassis 12311 The second release arm 12315 extends clockwise along the circumference of the chassis 12311, and the first release arm 12314 extends clockwise along the circumference of the chassis 12311. and the second release arm 12315 extends in the counterclockwise direction along the circumference of the chassis 12311. In this way, whether the knob 132 of the rotating assembly 13 is turned clockwise or counterclockwise, the The state switching of the energy storage component 12 is realized, so that the operation and use of the rotary electrical switch can be greatly improved.
如图4A至图4E所示,所述第一释放臂12314、所述第二释放臂12315和所述支撑壁12312近乎相互围合成一个圆周,用于收容所述储能元件122的收容通道12310被设定于所述转座123的所述中心座123110以及所述支撑壁12312、所述第一释放臂12314和所述第二释放臂12315所围成的圆周之间。As shown in FIG. 4A to FIG. 4E , the first release arm 12314 , the second release arm 12315 and the support wall 12312 almost form a circle to accommodate the storage channel 12310 of the energy storage element 122 It is set between the center seat 123110 of the swivel seat 123 and the circle surrounded by the support wall 12312 , the first release arm 12314 and the second release arm 12315 .
优选地,在本申请实施例中,所述第一释放臂12314和所述第二释放臂12315相对于所述底盘12311所设定的中心轴对称地布设,这样使用者能够通过顺时针或者逆时针旋转近乎一致的角度来实现对所述储能组件12的状态的切换。Preferably, in the embodiment of the present application, the first release arm 12314 and the second release arm 12315 are arranged symmetrically with respect to the central axis set by the chassis 12311, so that the user can The hour hand rotates at a nearly consistent angle to switch the state of the energy storage assembly 12 .
更优选地,在本申请实施例中,所述第一释放臂12314的加强部123130和所述第二释放臂12315的加强部123130至少部分重合(或者说,所述第一释放臂12314的加强部123130和所述第二释放臂12315的加强部123130相互连接),这样,所述第一释放臂12314的加强部123130不仅能够对所述第一释放臂12314进行加强,同时还能够对所述第二释放臂12315进行加强;同理,所述第二释放臂12315的加强部123130不仅能够对所述第二释放臂12315进行加强,同时还能够对所述第一释放臂12314进行加强,通过这样的方式,所述第一释放臂12314和所述第二释放臂12315的直径尺寸可进一步地得以缩减以使得所述储能组件12的径向尺寸和整个所述旋转式电气开关的径向尺寸可得以缩减,从而满足所述旋转式电气开关节凑化的发展趋势。More preferably, in this embodiment of the present application, the reinforced portion 123130 of the first release arm 12314 and the reinforced portion 123130 of the second release arm 12315 are at least partially overlapped (or in other words, the reinforced portion 123130 of the first release arm 12314 part 123130 and the reinforcement part 123130 of the second release arm 12315 are connected to each other), in this way, the reinforcement part 123130 of the first release arm 12314 can not only strengthen the first release arm 12314, but also can strengthen the The second release arm 12315 is strengthened; similarly, the reinforcing part 123130 of the second release arm 12315 can not only strengthen the second release arm 12315, but also can strengthen the first release arm 12314, through In this way, the diameter dimensions of the first release arm 12314 and the second release arm 12315 can be further reduced so that the radial dimension of the energy storage assembly 12 and the radial dimension of the entire rotary electrical switch The size can be reduced, so as to meet the development trend of the compact rotary electric switch.
更优选地,在本申请实施例中,所述第一释放臂12314和所述第二释放臂12315共用一个加强部123130,即,所述第一释放臂12314加强部 123130和所述第二释放臂12315的加强部123130完全地重合,通过这样的方式,不仅可简化所述转座123的结构设计以利于工业制备,而且还可以使得所述第一释放臂12314和所述第二释放臂12315的尺寸设计得到最大程度的优化。More preferably, in the embodiment of the present application, the first release arm 12314 and the second release arm 12315 share a reinforcing part 123130, that is, the reinforcing part 123130 of the first release arm 12314 and the second release arm 123130 The reinforcement part 123130 of the arm 12315 is completely overlapped, in this way, not only can the structural design of the swivel seat 123 be simplified to facilitate industrial production, but also the first release arm 12314 and the second release arm 12315 can be The size design is optimized to the greatest extent.
当然,在本申请其他实施例中,所述第一释放臂12314和所述第二释放臂12315是完全独立的两个释放臂,如图4F所示。也就是,在该实施例中,所述第一释放臂12314的加强部123130和所述第二释放臂12315的加强部123130之间不相互连接,对此,并不为本申请所局限。Of course, in other embodiments of the present application, the first release arm 12314 and the second release arm 12315 are two completely independent release arms, as shown in FIG. 4F . That is, in this embodiment, the reinforcement portion 123130 of the first release arm 12314 and the reinforcement portion 123130 of the second release arm 12315 are not connected to each other, which is not limited by the present application.
应可以理解,在本申请实施例中,所述转动组件13和所述储能组件12相配合,其目的是为了控制所述至少二开关层的状态切换。这里,为了便于说明和理解,以所述至少二开关层包括两个开关层(第一开关层21和第二开关层22)为示例,如图2所示。但应可以理解,在本申请其他示例中,所述旋转式电气开关还可以包括更多数量的开关层(如图10所示),对此,并不为本申请所局限。It should be understood that, in the embodiment of the present application, the purpose of the cooperation between the rotating assembly 13 and the energy storage assembly 12 is to control the state switching of the at least two switch layers. Here, for ease of description and understanding, it is taken as an example that the at least two switch layers include two switch layers (a first switch layer 21 and a second switch layer 22 ), as shown in FIG. 2 . However, it should be understood that in other examples of the present application, the rotary electrical switch may also include a greater number of switch layers (as shown in FIG. 10 ), which is not limited by the present application.
如图3A和3B所示,在本申请一些实施例中,所述第一开关层21与所述第二开关层22相互组装在一起以形成所述多层开关层结构20,其中,所述第二开关层22位于所述第一开关层21的下侧,所述第一开关层21位于所述第二开关层22的上侧。相应地,在本申请实施例中,每一所述开关层包括封装壳体、安装于所述封装壳体的可动触头导电组件,以及,安装于所述封装壳体的一对静触导电元件,其中,所述可动触头导电组件适于在所述转动组件13和所述储能组件12的作用下与所述一对静触导电元件可切换地导通或者断开以实现各个所述开关层的状态的切换。As shown in FIGS. 3A and 3B , in some embodiments of the present application, the first switch layer 21 and the second switch layer 22 are assembled together to form the multilayer switch layer structure 20, wherein the The second switch layer 22 is located on the lower side of the first switch layer 21 , and the first switch layer 21 is located on the upper side of the second switch layer 22 . Correspondingly, in the embodiment of the present application, each switch layer includes an encapsulation case, a movable contact conductive assembly installed in the encapsulation case, and a pair of static contacts installed in the encapsulation case. A conductive element, wherein the movable contact conductive component is adapted to switchably conduct or disconnect with the pair of static contact conductive components under the action of the rotating component 13 and the energy storage component 12 to realize switching of states of each of the switch layers.
具体地,位于顶侧的所述第一开关层21包括第一封装壳体211、安装于所述第一封装壳体211的第一可动触头导电组件212和安装于所述第一封装壳体211的一对第一静触导电元件213,其中,所述第一可动触头导电组件212与所述储能组件12的连接头1232可传动地连接,这样在所述转动组件13和所述储能组件12的控制下,所述第一可动触头导电组件212可选择地与一对所述第一静触导电元件213进行接合或者脱开以实现所述第一开关层21的状态切换(导通/断开)。位于底侧的所述第二开关层22包括第二封装壳体221、安装于所述第二封装壳体221的第二可动触头导电组件222和安装于所述第二封装壳体221的一对第二静触导电元件223, 其中,所述第二可动触头导电组件222可传动地连接于所述第一开关层21的第一可动触头导电组件212,这样在所述第一可动触头导电组件212在所述转动组件13和所述储能组件12的作用下被驱动时,所述第二可动触头导电组件222被带动以可选择地与一对所述第二静触导电元件223进行接合或者脱开以实现所述第二开关层22的状态切换(导通/断开)。Specifically, the first switch layer 21 on the top side includes a first package casing 211 , a first movable contact conductive assembly 212 mounted on the first package casing 211 and a first movable contact assembly mounted on the first package A pair of first static contact conductive elements 213 of the housing 211, wherein the first movable contact conductive component 212 is connected to the connecting head 1232 of the energy storage component 12 in a driveable manner, so that the rotating component 13 Under the control of the energy storage component 12, the first movable contact conductive component 212 can be selectively engaged with or disengaged from a pair of the first static contact conductive elements 213 to realize the first switching layer 21 state switching (on/off). The second switch layer 22 located on the bottom side includes a second packaging case 221 , a second movable contact conductive assembly 222 mounted on the second packaging case 221 , and a second movable contact conductive component 222 mounted on the second packaging case 221 A pair of second static contact conductive elements 223, wherein, the second movable contact conductive assembly 222 is drivably connected to the first movable contact conductive assembly 212 of the first switch layer 21, so that the When the first movable contact conductive assembly 212 is driven under the action of the rotating assembly 13 and the energy storage assembly 12, the second movable contact conductive assembly 222 is driven to selectively connect with a pair of The second static contact conductive element 223 is engaged or disengaged to realize the state switching (on/off) of the second switch layer 22 .
更具体地,如图3A所示,所述第一封装壳体211形成第一中心承载座2111,所述第一中心承载座2111具有第一安装腔2112,其中,所述第一可动触头导电组件212被适配地嵌合于所述第一中心承载座2111的第一安装腔2112内。相应地,所述第一可动触头导电组件212包括第一绝缘转盘2121、用于驱动所述第一绝缘转盘2121的第一拨盘元件2122以及被绝缘地夹持于所述第一绝缘转盘2121和所述第一拨盘元件2122之间的第一动触导电元件2123。More specifically, as shown in FIG. 3A , the first packaging case 211 forms a first central bearing base 2111, and the first central bearing base 2111 has a first installation cavity 2112, wherein the first movable contact The head conductive assembly 212 is suitably fitted in the first installation cavity 2112 of the first center bearing seat 2111 . Correspondingly, the first movable contact conductive assembly 212 includes a first insulating turntable 2121, a first dial element 2122 for driving the first insulating turntable 2121, and is insulatingly clamped on the first insulating turntable 2121. The first movable contact conductive element 2123 between the dial 2121 and the first dial element 2122 .
更具体地,在本申请实施例中,所述第一动触导电元件2123沿着所述第一绝缘转盘2121的中心线被嵌合地设置于所述第一绝缘转盘2121,且所述第一动触导电元件2123的直径与所述第一绝缘转盘2121的直径相近,这样在所述第一动触导电元件2123被安装于所述第一绝缘转盘2121后,所述第一动触导电元件2123的边缘与所述第一绝缘转盘2121的边缘近乎齐平。相应地,所述第一动触导电元件2123具有形成于其第一端部的第一动触导电端2124和形成于其第二端部(与所述第一端部相对)的第二动触导电端2125,也就是,在本申请实施例中,所述第一动触导电元件2123的第一动触导电端2124形成于所述第一绝缘转盘2121的边缘,所述第一动触导电元件2123的第二动触导电端2125形成于所述第一绝缘转盘2121的边缘。More specifically, in the embodiment of the present application, the first movable contact conductive element 2123 is fitted to the first insulating turntable 2121 along the center line of the first insulating turntable 2121, and the first The diameter of a movable contact conductive element 2123 is close to the diameter of the first insulating turntable 2121, so that after the first movable contact conductive element 2123 is installed on the first insulating turntable 2121, the first movable contact conductive The edge of the element 2123 is nearly flush with the edge of the first insulating turntable 2121 . Correspondingly, the first movable contact conductive element 2123 has a first movable contact conductive end 2124 formed at its first end and a second movable contact end 2124 formed at its second end (opposite to the first end). The contact conductive terminal 2125, that is, in the embodiment of the present application, the first movable contact conductive terminal 2124 of the first movable contact conductive element 2123 is formed on the edge of the first insulating turntable 2121, and the first movable contact The second movable contact terminal 2125 of the conductive element 2123 is formed on the edge of the first insulating turntable 2121 .
相应地,在本申请实施例中,所述第一拨盘元件2122与所述储能组件12的连接头1232相卡和,通过这样的方式,所述第一可动触头导电组件212可传动地连接于所述储能组件12,从而在所述转动组件13和所述储能组件12的作用下,所述第一拨盘元件2122被转动以带动安装有所述第一动触导电元件2123的第一绝缘转盘2121发生转动。进一步地,在本申请实施例中,一对所述第一静触导电元件213被安装于所述第一中心承载座2111,所述第一静触导电元件213分别具有第一静触导电端2131,其中,一对所述第一静触导电元件213安装于所述第一中心承载座2111的安装位置使得 一对所述第一静触导电元件213的第一静触导电端2131位于所述第一中心承载座2111的中轴线上且邻近于所述第一绝缘转盘2121的边缘,通过这样的位置和结构配置使得,所述第一可动触头导电组件212的第一动触导电元件2123的第一动触导电端2124和第二动触导电端2125能够在所述转动组件13和所述储能组件12的作用下同时与一对所述第一静触导电元件213的第一静触导电端2131相结合或者相脱开,以实现所述第一开关层21的状态切换。Correspondingly, in the embodiment of the present application, the first dial element 2122 is engaged with the connector 1232 of the energy storage assembly 12 , in this way, the first movable contact conductive assembly 212 can Drivenly connected to the energy storage assembly 12, so that under the action of the rotation assembly 13 and the energy storage assembly 12, the first dial element 2122 is rotated to drive the first moving contact conductive The first insulating turntable 2121 of the element 2123 rotates. Further, in the embodiment of the present application, a pair of the first static contact conductive elements 213 are mounted on the first central bearing seat 2111, and the first static contact conductive elements 213 respectively have first static contact conductive ends 2131, wherein, a pair of the first static contact conductive elements 213 are installed at the installation position of the first central bearing base 2111 such that the first static contact conductive ends 2131 of the pair of first static contact conductive elements 213 are located at the On the central axis of the first central bearing seat 2111 and adjacent to the edge of the first insulating turntable 2121, through such a position and structural configuration, the first movable contact of the first movable contact conductive assembly 212 is electrically conductive The first movable contact conductive end 2124 and the second movable contact conductive end 2125 of the element 2123 can be simultaneously connected with the first static contact conductive element 213 of the pair of the first static contact conductive element 212 under the action of the rotating assembly 13 and the energy storage assembly 12. A static contact conductive terminal 2131 is combined or disconnected to realize the state switching of the first switch layer 21 .
更具体地,如图3B和图5所示,所述第二封装壳体221形成第二中心承载座2211,所述第二中心承载座2211具有第二安装腔2212,其中,所述第二可动触头导电组件222被适配地嵌合于所述第二中心承载座2211的第二安装腔2212内。相应地,所述第二可动触头导电组件222包括第二绝缘转盘2221、用于驱动所述第二绝缘转盘2221的第二拨盘元件2222以及被绝缘地夹持于所述第二绝缘转盘2221和所述第二拨盘元件2222之间的第二动触导电元件2223。更具体地,在本申请实施例中,所述第二动触导电元件2223沿着所述第二绝缘转盘2221的中轴线被嵌合地设置于所述第二绝缘转盘2221,且所述第二动触导电元件2223的直径与所述第二绝缘转盘2221的直径相近,这样在所述第二动触导电元件2223被安装于所述第二绝缘转盘2221后,所述第二动触导电元件2223的边缘与所述第二绝缘转盘2221的边缘近乎齐平。相应地,所述第二动触导电元件2223具有形成于其第一端部的第三动触导电端2224和形成于其第二端部(与所述第一端部相对)的第四动触导电端2225,也就是,在本申请实施例中,所述第二动触导电元件2223的第三动触导电端2224形成于所述第二绝缘转盘2221的边缘,所述第二动触导电元件2223的第四动触导电端2225形成于所述第二绝缘转盘2221的边缘。More specifically, as shown in FIG. 3B and FIG. 5 , the second packaging case 221 forms a second central bearing base 2211, and the second central bearing base 2211 has a second installation cavity 2212, wherein the second The movable contact conductive assembly 222 is suitably embedded in the second installation cavity 2212 of the second center bearing seat 2211 . Correspondingly, the second movable contact conductive assembly 222 includes a second insulating turntable 2221 , a second dial element 2222 for driving the second insulating turntable 2221 , and is insulatingly clamped on the second insulating turntable 2221 . The second movable contact conductive element 2223 between the dial 2221 and the second dial element 2222 . More specifically, in the embodiment of the present application, the second movable contact conductive element 2223 is fitted to the second insulating turntable 2221 along the central axis of the second insulating turntable 2221, and the first The diameter of the two movable contact conductive elements 2223 is similar to the diameter of the second insulating turntable 2221, so that after the second movable contact conductive element 2223 is installed on the second insulating turntable 2221, the second movable contact conductive The edge of the element 2223 is nearly flush with the edge of the second insulating turntable 2221 . Correspondingly, the second movable contact conductive element 2223 has a third movable contact conductive end 2224 formed at its first end and a fourth movable contact end 2224 formed at its second end (opposite to the first end). The contact conductive terminal 2225, that is, in the embodiment of the present application, the third movable contact conductive terminal 2224 of the second movable contact conductive element 2223 is formed on the edge of the second insulating turntable 2221, and the second movable contact The fourth movable contact terminal 2225 of the conductive element 2223 is formed on the edge of the second insulating turntable 2221 .
相应地,在本申请实施例中,所述第二拨盘元件2222与所述第一绝缘转盘2121相卡和,通过这样的方式,所述第二可动触头导电组件222可传动地连接于所述第一可动触头导电组件212,从而在所述第一可动触头导电组件212在所述转动组件13和所述储能组件12的作用下发生转动时,所述第二拨盘元件2222被转动以带动安装有所述第二动触导电元件2223的第二绝缘转盘2221发生转动。进一步地,在本申请实施例中,一对所述第二静触导电元件223被安装于所述第二中心承载座2211,所述第二静触导 电元件223分别具有第二静触导电端2231,其中,一对所述第二静触导电元件223安装于所述第二中心承载座2211的安装位置使得一对所述第二静触导电元件223的第二静触导电端2231位于所述第二中心承载座2211的中轴线上且邻近于所述第二绝缘转盘2221的边缘,通过这样的位置和结构配置使得,所述第二可动触头导电组件222的第二动触导电元件2223的第三动触导电端2224和第四动触导电端2225能够在所述转动组件13和所述储能组件12的作用下同时与一对所述第二静触导电元件223的第二静触导电端2231相结合或者相脱开,以实现所述第二开关层22的状态切换。Correspondingly, in the embodiment of the present application, the second dial element 2222 is engaged with the first insulating turntable 2121 , and in this way, the second movable contact conductive assembly 222 is driveably connected Based on the first movable contact conductive component 212, when the first movable contact conductive component 212 rotates under the action of the rotating component 13 and the energy storage component 12, the second The dial element 2222 is rotated to drive the second insulating turntable 2221 installed with the second movable contact conductive element 2223 to rotate. Further, in the embodiment of the present application, a pair of the second static contact conductive elements 223 are installed on the second central bearing base 2211, and the second static contact conductive elements 223 respectively have second static contact conductive ends 2231, wherein, a pair of the second static contact conductive elements 223 are installed at the installation position of the second central bearing seat 2211 so that the second static contact conductive ends 2231 of the pair of second static contact conductive elements 223 are located at the On the central axis of the second central bearing seat 2211 and adjacent to the edge of the second insulating turntable 2221, through such a position and structural configuration, the second movable contact of the second movable contact conductive assembly 222 is electrically conductive The third movable contact conductive end 2224 and the fourth movable contact conductive end 2225 of the element 2223 can be simultaneously connected with the first pair of the second static contact conductive element 223 under the action of the rotating assembly 13 and the energy storage assembly 12 . The two static contact conductive terminals 2231 are combined or disconnected to realize the state switching of the second switch layer 22 .
如前所述,当由所述旋转式电气开关参与的电路回路中的电压越来越高或者电流越来越大时,电气分断会导致更多的电弧产生。也就是,当电路回路中的电压越来越高或者电流越来越大时,所述第一开关层21和所述第二开关层22的状态切换会产生更多的电弧,而当产生的电弧超过一定的极限时会导致所述第一开关层21和/或所述第二开关层22被烧毁或者无法正常工作。As mentioned above, when the voltage or current in the circuit loop participated by the rotary electric switch is higher and higher, the electrical breaking will lead to more electric arcs. That is, when the voltage in the circuit loop is getting higher or the current is getting bigger and bigger, the state switching between the first switch layer 21 and the second switch layer 22 will generate more arcs, and when the generated When the arc exceeds a certain limit, the first switch layer 21 and/or the second switch layer 22 will be burned or cannot work normally.
本申请发明人通过对现有的旋转式电气开关进行研究发现:现有的旋转式电气开关中存在重要的技术盲区或者技术偏见。首先在诸如专利公开号CN 105742107A所揭露的现有的旋转式电气开关中,本领域普通技术人员下意识地认为因为高电压绝缘的需要,上下两层开关层之间的静触导电元件之间必须要有足够的空间来满足绝缘要求,因此,在现有的旋转式电气开关中,上下两层的开关层之间通常具有相对较大的“安全空间”。但实际上这个“安全空间”在功能上是多余的,其原因在于上下两层的开关层分别具有封装壳体,因此,当上下两层的开关层组装在一起时,上下两层的静触导电元件之间因封装壳体的存在而相互绝缘。并且,现有的旋转式电气开关将可动触头导电组件和静触导电元件布置于同一平面。例如,在专利公开号CN 105742107A所揭露的旋转式电气开关中,开关层的壳体具有中心座123110和位于中心座123110的外侧的外周座,这样,在可动触头导电组件被安装于中心座123110以及静触导电元件被安装于外周座后,可动触头导电组件与静触导电元件之间在一个平面内部署(或者说,静触导电元件位于可动触头导电组件的外侧)。The inventors of the present application found through research on the existing rotary electrical switches that there are important technical blind spots or technical biases in the existing rotary electrical switches. First of all, in the existing rotary electrical switch disclosed by the patent publication number CN 105742107A, those of ordinary skill in the art subconsciously believe that because of the need for high voltage insulation, the static contact conductive elements between the upper and lower switch layers must be There must be enough space to meet the insulation requirements. Therefore, in the existing rotary electrical switch, there is usually a relatively large "safety space" between the upper and lower switch layers. But in fact, this "safety space" is functionally redundant. The reason is that the upper and lower switch layers respectively have encapsulation shells. Therefore, when the upper and lower switch layers are assembled together, the static contacts of the upper and lower layers The conductive elements are insulated from each other due to the existence of the packaging shell. Moreover, in the existing rotary electric switch, the movable contact conductive assembly and the static contact conductive element are arranged on the same plane. For example, in the rotary electric switch disclosed by the patent publication number CN 105742107A, the housing of the switch layer has a central seat 123110 and an outer peripheral seat positioned at the outside of the central seat 123110, so that the movable contact conductive assembly is installed in the center After the seat 123110 and the static contact conductive element are installed on the outer peripheral seat, the movable contact conductive component and the static contact conductive component are arranged in a plane (or the static contact conductive component is located outside the movable contact conductive component) .
在发现上述技术盲区和技术偏见后,本申请发明人利用相邻两层所述开关层的所述静触导电元件之间的安全空间来巧妙地设计所述静触导电元件 在各个所述开关层内的延伸方式以使得在三维立体空间上所述动触导电元件和所述静触导电元件在沿着所述旋转式电气开关的轴向方向上至少部分地叠置,通过这样的方式,能够在增加所述动触导电元件的直径的条件下不增加所述旋转式电气开关的整体尺寸。相应地,动触导电元件的直径的增加能够增大单位分断容量,因此,所述旋转式电气开关能够在不大幅增加成本的前提下甚至在不增加成本的前提下实现单位分断容量的增加和小型化之间的兼容。After discovering the above-mentioned technical blind spots and technical prejudices, the inventors of the present application used the safety space between the static contact conductive elements of two adjacent layers of the switch layer to skillfully design the static contact conductive elements in each of the switches. The layer is extended in such a way that in three-dimensional space, the movable contact conductive element and the static contact conductive element are at least partially overlapped along the axial direction of the rotary electrical switch. In this way, The overall size of the rotary electric switch can not be increased under the condition of increasing the diameter of the movable contact conductive element. Correspondingly, the increase of the diameter of the movable contact conductive element can increase the unit breaking capacity, therefore, the rotary electric switch can realize the increase of the unit breaking capacity and the unit breaking capacity without greatly increasing the cost. Compatibility between miniaturization.
具体地,如图3A所示,在本申请实施例中,所述第一封装壳体211的第一中心承载座2111具有凹陷地形成于其边缘区域的第一安装通道2113和第二安装通道2114,其中,一对所述第一静触导电元件213分别嵌合地安装于所述第一安装通道2113和所述第二安装通道2114内。特别地,在本申请实施例中,所述第一安装通道2113和所述第二安装通道2114在所述第一中心承载座2111的形成位置和延伸方式以及一对所述第一静触导电元件213的形状配置使得在一对所述第一静触导电元件213被分别安装于所述第一安装通道2113和所述第二安装通道2114后,一对所述第一静触导电元件213中至少一个第一静触导电元件213与所述第一动触导电元件2123在所述第一开关层21所设定的轴向方向上至少部分重叠,通过这样的方式,所述第一静触导电元件213和所述第一动触导电元件2123在所述第一封装壳体211所设定的三维空间内发生折叠,从而能够在增大所述第一动触导电元件2123的直径以提高所述第一开关层21的分断容量的前提下依旧保持所述第一开关层21的尺寸。Specifically, as shown in FIG. 3A , in the embodiment of the present application, the first central bearing seat 2111 of the first packaging case 211 has a first installation channel 2113 and a second installation channel formed in a concave manner in its edge region 2114, wherein, a pair of the first static contact conductive elements 213 are fittedly installed in the first installation channel 2113 and the second installation channel 2114 respectively. In particular, in the embodiment of the present application, the formation position and extension method of the first installation channel 2113 and the second installation channel 2114 on the first central bearing seat 2111 and a pair of the first static contact conductive The shape configuration of the element 213 is such that after a pair of the first static contact conductive elements 213 are installed in the first installation channel 2113 and the second installation channel 2114 respectively, a pair of the first static contact conductive elements 213 At least one first static contact conductive element 213 at least partially overlaps the first movable contact conductive element 2123 in the axial direction set by the first switch layer 21. In this way, the first static contact The contact conductive element 213 and the first movable contact conductive element 2123 are folded in the three-dimensional space set by the first packaging shell 211, so that the diameter of the first movable contact conductive element 2123 can be increased to The size of the first switch layer 21 is still maintained under the premise of increasing the breaking capacity of the first switch layer 21 .
相类似地,如图3B所示,在本申请实施例中,所述第二封装壳体221的第二中心承载座2211具有凹陷地形成于其边缘区域的第三安装通道2213和第四安装通道2214,其中,一对所述第二静触导电元件223分别嵌合地安装于所述第三安装通道2213和所述第四安装通道2214内。特别地,在本申请实施例中,所述第三安装通道2213和所述第四安装通道2214在所述第二中心承载座2211的形成位置和形状配置以及一对所述第二静触导电元件223的形状配置使得在一对所述第二静触导电元件223被分别安装于所述第三安装通道2213和所述第四安装通道2214后,一对所述第二静触导电元件223中至少一个第二静触导电元件223与所述第二动触导电元件2223在所述第二开关层22所设定的轴向方向上至少部分重叠,通过这 样的方式,所述第二静触导电元件223和所述第二动触导电元件2223在所述第二封装壳体221所设定的三维空间内发生折叠,从而能够在增大所述第二动触导电元件2223的直径以提高所述第二开关层22的分断容量的前提下依旧保持所述第二开关层22的尺寸。Similarly, as shown in FIG. 3B , in the embodiment of the present application, the second central bearing seat 2211 of the second packaging case 221 has a third mounting channel 2213 and a fourth mounting channel 2213 formed in a recessed edge region thereof. A channel 2214, wherein a pair of the second static contact conductive elements 223 are respectively fitted and installed in the third installation channel 2213 and the fourth installation channel 2214. In particular, in the embodiment of the present application, the formation position and shape configuration of the third installation channel 2213 and the fourth installation channel 2214 on the second central bearing seat 2211 and a pair of the second static contact conductive The shape configuration of the element 223 is such that after a pair of the second static contact conductive elements 223 are installed in the third installation channel 2213 and the fourth installation channel 2214 respectively, a pair of the second static contact conductive elements 223 At least one second static contact conductive element 223 at least partially overlaps with the second movable contact conductive element 2223 in the axial direction set by the second switch layer 22. In this way, the second static contact The contact conductive element 223 and the second movable contact conductive element 2223 are folded in the three-dimensional space set by the second package casing 221, so that the diameter of the second movable contact conductive element 2223 can be increased to The size of the second switch layer 22 is still maintained under the premise of increasing the breaking capacity of the second switch layer 22 .
以下为了便于说明,仅以所述第二开关层22为示例来说明动触导电元件和静触导电元件之间的相对位置关系。In the following, for the convenience of description, only the second switch layer 22 is taken as an example to illustrate the relative positional relationship between the movable contact conductive element and the static contact conductive element.
如图5和图6所示,在本申请实施例中,所述第三安装通道2213和所述第四安装通道2214分别形成于所述第二中心承载座2211的相对的两条侧边区域,例如,在本申请一些实施例中,所述第三安装通道2213和所述第四安装通道2214分别凹陷地形成于所述第二中心承载座2211的相对的两个侧边区域。相应地,所述第三安装通道2213和所述第四安装通道2214分别与所述第二中心承载座2211的第二安装腔2212相连通,其中,在一对所述第二静触导电元件223被分别安装于所述第三安装通道2213和所述第四安装通道2214后,一对所述第二静触导电元件223的第二静触导电端2231在所述第二中心承载座2211的安装位置邻近于或者位于所述第二绝缘转盘2221的边缘。As shown in FIG. 5 and FIG. 6 , in the embodiment of the present application, the third installation channel 2213 and the fourth installation channel 2214 are respectively formed on two opposite side regions of the second central bearing seat 2211 For example, in some embodiments of the present application, the third installation channel 2213 and the fourth installation channel 2214 are respectively recessed and formed on two opposite side regions of the second central bearing seat 2211 . Correspondingly, the third installation channel 2213 and the fourth installation channel 2214 communicate with the second installation cavity 2212 of the second central bearing seat 2211 respectively, wherein, in a pair of the second static contact conductive elements 223 are respectively installed in the third installation channel 2213 and the fourth installation channel 2214, a pair of second static contact conductive ends 2231 of the second static contact conductive element 223 are placed on the second center bearing seat 2211 The installation position of is adjacent to or located at the edge of the second insulating turntable 2221 .
在本申请实施例中,所述第二动触导电元件2223和一对所述第二静触导电元件223的第二静触导电端2231在所述第二封装壳体221所设定的三维空间内共面设置,如图6所示。为了便于说明,以所述第二动触导电元件2223和一对所述第二静触导电元件223的第二静触导电端所设定的平面为分界,将所述第二封装壳体221所设定的内部三维空间分为上部空间2215和下部空间2216,其中,所述第二动触导电元件2223和一对所述第二静触导电元件223的第二静触导电端2231所设定的平面属于上部空间2215,如图6所示。In the embodiment of the present application, the second movable contact conductive element 2223 and the pair of second static contact conductive ends 2231 of the second static contact conductive element 223 are located in the three-dimensional space set by the second package casing 221. Coplanar settings in the space, as shown in Figure 6. For the convenience of description, the second package case 221 is divided by the plane defined by the second movable contact conductive element 2223 and the pair of second static contact conductive ends of the second static contact conductive element 223 as a boundary. The set internal three-dimensional space is divided into an upper space 2215 and a lower space 2216, wherein the second movable contact conductive element 2223 and a pair of second static contact conductive ends 2231 of the second static contact conductive element 223 are set The given plane belongs to the upper space 2215, as shown in FIG. 6 .
特别地,在本申请实施例中,所述第三安装通道2213和/或所述第四安装通道2214从所述第二封装壳体221的上部空间2215延伸至其下部空间2216,通过这样的形状配置,在一对所述第二静触导电元件223被安装于所述第三安装通道2213和所述第四安装通道2214后,一对所述第二静触导电元件223中至少一个第二静触导电元件223从所述第二封装壳体221的上部空间2215延伸至其下部空间2216。也就是,在本申请实施例中,一对所述第二静触导电元件223中至少一个第二静触导电元件223在所述第二 封装壳体221所设定的三维空间内弯折地延伸,以使得一对所述第二静触导电元件223中至少一个第二静触导电元件223与所述第二动触导电元件2223在所述第二开关层22所设定的轴向方向上至少部分重叠(如图7B所示),通过这样的方式,所述第二静触导电元件223和所述第二动触导电元件2223在所述第二封装壳体221所设定的三维空间内发生折叠,从而能够在增大所述第二动触导电元件2223的直径以提高所述第二开关层22的分断容量的前提下依旧保持所述第二开关层22的尺寸。Particularly, in the embodiment of the present application, the third installation passage 2213 and/or the fourth installation passage 2214 extend from the upper space 2215 of the second packaging case 221 to the lower space 2216 thereof, through such Shape configuration, after a pair of second static contact conductive elements 223 are installed in the third installation channel 2213 and the fourth installation channel 2214, at least one of the pair of second static contact conductive elements 223 The two static contact conductive elements 223 extend from the upper space 2215 of the second packaging case 221 to the lower space 2216 thereof. That is, in the embodiment of the present application, at least one second static contact conductive element 223 in the pair of second static contact conductive elements 223 is bent in the three-dimensional space set by the second packaging shell 221 Extend, so that at least one second static contact conductive element 223 of the pair of second static contact conductive elements 223 and the second movable contact conductive element 2223 are in the axial direction set by the second switch layer 22 at least partially overlap (as shown in FIG. 7B ), in this way, the second static contact conductive element 223 and the second movable contact conductive element 2223 are set in the three-dimensional Folding occurs in the space, so that the size of the second switch layer 22 can still be maintained on the premise of increasing the diameter of the second movable contact conductive element 2223 to increase the breaking capacity of the second switch layer 22 .
从所述第二中心承载座2211的第二安装腔2212和所述第三安装通道2213的相对位置关系,以及,所述第二中心承载座2211的第二安装腔2212和所述第四安装通道2214的相对位置关系来看,在本申请实施例中,所述第二中心承载座2211的第二安装腔2212与所述第三安装通道2213和/或所述第四安装通道2214在所述第二开关层22所设定的轴向方向上至少部分重叠,以使得所述第二动触导电元件2223和一对所述第二静触导电元件223中的至少一个静触导电元件在所述第二封装壳体221所设定的三维空间内折叠地设置,从而能够在增大所述第二动触导电元件2223的直径以提高所述第二开关层22的分断容量的前提下依旧保持所述第二开关层22的尺寸。From the relative positional relationship between the second installation cavity 2212 of the second center bearing seat 2211 and the third installation channel 2213, and the second installation cavity 2212 of the second center bearing seat 2211 and the fourth installation From the perspective of the relative positional relationship of the channel 2214, in the embodiment of the present application, the second installation cavity 2212 of the second central bearing seat 2211 is in the same position as the third installation channel 2213 and/or the fourth installation channel 2214. The axial direction set by the second switch layer 22 is at least partially overlapped, so that the second movable contact conductive element 2223 and at least one static contact conductive element in the pair of second static contact conductive elements 223 are at least partially overlapped. The second package casing 221 is folded in the three-dimensional space set, so that the diameter of the second movable contact conductive element 2223 can be increased to improve the breaking capacity of the second switch layer 22 The size of the second switch layer 22 is still maintained.
从一对所述第二静触导电元件223的安装方式来看,在本申请实施例中,一对所述第二静触导电元件223中至少一个第二静触导电元件223被内嵌于所述第二中心承载座2211的侧边区域,并且,一对所述第二静触导电元件223中至少一个第二静触导电元件223内嵌于所述第二中心承载座2211的边缘区域的深度使得所述第二动触导电元件2223和一对所述第二静触导电元件223中的至少一个静触导电元件在所述第二封装壳体221所设定的三维空间内折叠地设置。From the perspective of the installation method of the pair of second static contact conductive elements 223, in the embodiment of the present application, at least one second static contact conductive element 223 of the pair of second static contact conductive elements 223 is embedded in the The side area of the second central bearing seat 2211, and at least one second static contact conductive element 223 of the pair of second static contact conductive elements 223 is embedded in the edge area of the second central bearing seat 2211 The depth of the second movable conductive element 2223 and at least one static conductive element in the pair of second static conductive elements 223 is folded in the three-dimensional space set by the second packaging case 221. set up.
在本申请实施例中,因所述第二动触导电元件2223是运动件且所述第二静触导电元件223是静止件,因此,从所述第二动触导电元件2223的运动轨迹的角度来看,在本申请实施例中,所述第二动触导电元件2223的运动轨迹与一对所述第二静触导电元件223中的至少一个静触导电元件在所述第二开关层22所设定的轴向方向上至少部分地重叠。In the embodiment of the present application, since the second movable contact conductive element 2223 is a moving part and the second static contact conductive element 223 is a stationary part, therefore, from the movement track of the second movable contact conductive element 2223 From the point of view, in the embodiment of the present application, the movement trajectory of the second movable contact conductive element 2223 is the same as that of at least one static contact conductive element in the pair of second static contact conductive elements 223 in the second switch layer. 22 at least partially overlap in the axial direction set.
在本申请实施例中,将所述第二静触导电元件223中用于电连接其他电气设备的部分定位为第二接电端2233(例如,在如图5所示意的示例中, 所述第二接电端2233为所述第二静触导电元件223伸出所述第二封装壳体221的部分),也就是,每一所述第二静触导电元件223具有第二静触导电端2231、与所述第二静触导电端2231相对的第二接电端2233,以及,延伸于所述第二静触导电端2231和所述第二接电端2233的第二静触延伸部2232。相应地,在本申请实施例中,至少一个所述第二静触导电元件223的第二静触延伸部2232与其第二静触导电端2231在所述第二开关层22所设定的轴向方向上至少部分的重叠。或者说,至少一个所述第二静触导电元件223的第二静触延伸部2232的延伸路径经过所述第二安装腔2212的边缘(或者说,经过所述第二动触导电元件2223的运动轨迹,或者说,经过所述第二绝缘转盘2221的外周缘),通过这样的延伸方式使得所述第二动触导电元件2223和至少一个所述第二封装壳体221所设定的三维空间内至少部分重叠地设置,从而能够在增大所述第二动触导电元件2223的直径以提高所述第二开关层22的分断容量的前提下依旧保持所述第二开关层22的尺寸。In the embodiment of the present application, the part of the second static contact conductive element 223 used to electrically connect other electrical equipment is positioned as the second electrical terminal 2233 (for example, in the example shown in FIG. 5 , the The second electrical terminal 2233 is the part where the second static contact conductive element 223 protrudes from the second package casing 221), that is, each of the second static contact conductive elements 223 has a second static contact conductive end 2231, the second electric terminal 2233 opposite to the second static contact conductive end 2231, and the second static contact extension extending from the second static contact conductive end 2231 and the second electric terminal 2233 Section 2232. Correspondingly, in the embodiment of the present application, at least one second static contact extension 2232 of the second static contact conductive element 223 and its second static contact conductive end 2231 are set on the axis set by the second switch layer 22 There is at least partial overlap in the direction. In other words, the extension path of the second static contact extension 2232 of at least one of the second static contact conductive elements 223 passes through the edge of the second installation cavity 2212 (or in other words, passes through the edge of the second movable contact conductive element 2223 track, or in other words, passing through the outer periphery of the second insulating turntable 2221), through such an extension method that the three-dimensional At least partially overlapped in the space, so that the size of the second switch layer 22 can still be maintained under the premise of increasing the diameter of the second movable contact conductive element 2223 to improve the breaking capacity of the second switch layer 22 .
从另一角度来说,在本申请实施例中,至少一个所述第二静触导电元件223的第二静触延伸部2232在所述第二封装壳体221的下部空间2216延伸而所述第二动触导电元件2223在所述第二封装壳体221的上部空间2215延伸。也就是,在本申请实施例中,至少一个所述第二静触导电元件223的第二静触延伸部2232和所述第二动触导电元件2223在所述第二封装壳体221的不同高度空间延伸,因此,所述第二动触导电元件2223的直径尺寸的增大不会影响到所述第二静触导电元件223的第二静触延伸部2232的延伸方式,从而根据本申请实施例的所述第二开关层22能够在不增大整体尺寸的前提下增大所述第二动触导电元件2223的直径以提高所述第二开关层22的分断容量。From another point of view, in the embodiment of the present application, at least one second static contact extension 2232 of the second static contact conductive element 223 extends in the lower space 2216 of the second packaging case 221 and the The second movable contact conductive element 2223 extends in the upper space 2215 of the second package casing 221 . That is, in the embodiment of the present application, at least one second static contact extension 2232 of the second static contact conductive element 223 is different from the second movable contact conductive element 2223 in the second packaging case 221 Therefore, the increase of the diameter of the second movable contact conductive element 2223 will not affect the extension method of the second static contact extension 2232 of the second static contact conductive element 223, so that according to the present application The second switch layer 22 of the embodiment can increase the diameter of the second movable contact conductive element 2223 to increase the breaking capacity of the second switch layer 22 without increasing the overall size.
如图5、图7A和图7B所示,在本申请一些实施例中,所述第二动触导电元件2223和一对所述第二静触导电元件223分别在所述第二封装壳体221所设定的三维空间内折叠地设置,通过这样的方式,能够充分利用所述第二封装壳体221的相对两侧的空间以在增大所述第二动触导电元件2223的直径以增大所述第二开关层22的分断容量的同时,保持甚至缩减所述第二开关层22的整体尺寸。图7C图示了现有的旋转式开关的动触导电元件1P和静触导电元件2P的相对位置关系的示意图,如图7C所示,静触导电 元件2P自动触导电元件1P往外延伸,因此,当动触导电元件1P的直径增大时,开关层的整体尺寸必然会增大。As shown in Fig. 5, Fig. 7A and Fig. 7B, in some embodiments of the present application, the second movable contact conductive element 2223 and the pair of second static contact conductive elements 223 are respectively placed in the second packaging shell 221 is set to be folded in the three-dimensional space. In this way, the space on the opposite sides of the second package casing 221 can be fully utilized to increase the diameter of the second movable contact conductive element 2223 to While increasing the breaking capacity of the second switch layer 22 , the overall size of the second switch layer 22 is maintained or even reduced. 7C illustrates a schematic diagram of the relative positional relationship between the moving contact conductive element 1P and the static contact conductive element 2P of the existing rotary switch. As shown in FIG. 7C , the static contact conductive element 2P automatically extends outward from the contact conductive element 1P, so , when the diameter of the movable contact conductive element 1P increases, the overall size of the switch layer will inevitably increase.
图8A和图8B图示了根据本申请实施例的所述第二开关层22的一个变形实施例。在该变形实施例中,所述第二动触导电元件2223和一个所述第二静触导电元件223在所述第二封装壳体221所设定的三维空间内折叠地设置,通过这样的方式,能够充分利用所述第二封装壳体221的一侧空间以在增大所述第二动触导电元件2223的直径以增大所述第二开关层22的分断容量的同时,保持甚至缩减所述第二开关层22的整体尺寸。图8C图示了现有的旋转式开关的动触导电元件1P和静触导电元件2P的相对位置关系的示意图,如图8C所示,静触导电元件2P自动触导电元件1P往外延伸,因此,当动触导电元件1P的直径增大时,开关层的整体尺寸必然会增大。8A and 8B illustrate a modified embodiment of the second switch layer 22 according to the embodiment of the present application. In this modified embodiment, the second movable contact conductive element 2223 and one of the second static contact conductive elements 223 are arranged in a folded manner in the three-dimensional space set by the second package casing 221, through such In this way, the space on one side of the second packaging case 221 can be fully utilized to increase the diameter of the second movable contact conductive element 2223 to increase the breaking capacity of the second switch layer 22 while maintaining even The overall size of the second switch layer 22 is reduced. Fig. 8C illustrates a schematic diagram of the relative positional relationship between the movable contact conductive element 1P and the static contact conductive element 2P of the existing rotary switch. , when the diameter of the movable contact conductive element 1P increases, the overall size of the switch layer will inevitably increase.
进一步地,在本申请一些实施例中,如图3A所示,一对所述第一静触导电元件213被安装于所述第一中心承载座2111的第一安装通道2113和第二安装通道2114,其中,每一所述第一静触导电元件213具有第一静触导电端2131、与所述第一静触导电端2131相对的第一接电端2133和延伸于所述第一静触导电端2131和所述第一接电端2133之间的第一静触延伸部2132。在本申请实施例中,每一所述第一静触导电元件213的第一接电端2133的作用为电连接其他电气设备。Further, in some embodiments of the present application, as shown in FIG. 3A , a pair of the first static contact conductive elements 213 are installed on the first installation channel 2113 and the second installation channel of the first central bearing seat 2111 2114, wherein, each of the first static contact conductive elements 213 has a first static contact conductive end 2131, a first electrical connection end 2133 opposite to the first static contact conductive end 2131 and extends on the first static contact conductive end 2131. The first static contact extension part 2132 between the contact conductive end 2131 and the first electrical connection end 2133 . In the embodiment of the present application, the first electrical terminal 2133 of each of the first static contact conductive elements 213 is used to electrically connect other electrical equipment.
值得一提的是,在本申请实施例中,一对所述第一静触导电元件213可具有对称结构,即,一对所述第一静触导电元件213具有相同的形状和尺寸配置,当然,一对所述第一静触导电元件213也可具有不同的外形配置。例如,在如图3A所示意的示例中,一对所述第一静触导电元件213具有不同的外形配置,其中,一个所述第一静触导电元件213的第一静触延伸部2132先从其第一静触导电端2131向外延伸而后向下延伸而后向内延伸(该部分具有“匚”字型),并进而沿着水平方向延伸;而另一个所述第一静触导电元件213的第一静触延伸部2132先从其第一静触导电端2131向外延伸而后向下延伸而后向外延伸(该部分具有“Z”字型),并进而沿着水平方向延伸。It is worth mentioning that, in the embodiment of the present application, a pair of the first static contact conductive elements 213 may have a symmetrical structure, that is, a pair of the first static contact conductive elements 213 have the same shape and size configuration, Of course, a pair of the first static contact conductive elements 213 may also have different shape configurations. For example, in the example shown in FIG. 3A , a pair of the first static contact conductive elements 213 have different shape configurations, wherein the first static contact extension 2132 of one first static contact conductive element 213 first Extend outward from its first static contact conductive end 2131, then extend downward and then inwardly (this part has a "匚" shape), and then extend along the horizontal direction; and the other first static contact conductive element The first static contact extension 2132 of 213 first extends outward from the first static contact conductive end 2131 , then extends downward and then outward (this part has a "Z" shape), and then extends along the horizontal direction.
应注意到,在本申请实施例中,所述第一静触导电元件213伸出所述第一封装壳体211的部分形成所述第一静触导电元件213的第一接电端2133。值得一提的是,在本申请实施例中,所述第一静触导电元件213的第一接电 端2133还可以被实施为其他形式,如图11至图12B所示。It should be noted that, in the embodiment of the present application, the part of the first static contact conductive element 213 protruding from the first package casing 211 forms the first electrical terminal 2133 of the first static contact conductive element 213 . It is worth mentioning that, in the embodiment of the present application, the first power connection terminal 2133 of the first static contact conductive element 213 can also be implemented in other forms, as shown in Figure 11 to Figure 12B.
相应地,如图3B所示,一对所述第二静触导电元件223被安装于所述第二中心承载座2211的第三安装通道2213和第四安装通道2214,其中,每一所述第二静触导电元件223具有第二静触导电端2231、与所述第二静触导电端2231相对的第二接电端2233和延伸于所述第二静触导电端2231和所述第二接电端2233之间的第二静触延伸部2232。在本申请实施例中,每一所述第二静触导电元件223的第二接电端2233的作用为电连接其他电气设备。Correspondingly, as shown in FIG. 3B , a pair of the second static contact conductive elements 223 are installed in the third installation channel 2213 and the fourth installation channel 2214 of the second center bearing seat 2211, wherein each of the The second static contact conductive element 223 has a second static contact conductive end 2231, a second electrical connection end 2233 opposite to the second static contact conductive end 2231, and extends between the second static contact conductive end 2231 and the second static contact conductive end 2231. The second static contact extension 2232 between the two electrical terminals 2233 . In the embodiment of the present application, the function of the second electrical terminal 2233 of each second static contact conductive element 223 is to electrically connect other electrical equipment.
值得一提的是,在本申请实施例中,一对所述第二静触导电元件223可具有对称结构,即,一对所述第二静触导电元件223具有相同的形状和尺寸配置,当然,一对所述第二静触导电元件223也可具有不同的外形配置。例如,在如图3B所示意的示例中,一对所述第二静触导电元件223具有对称结构,其中,所述第二静触导电元件223的第二静触延伸部2232先从其第二静触导电端2231向外延伸而后向下延伸而后向内延伸(该部分具有“匚”字型),并进而沿着水平方向延伸。It is worth mentioning that, in the embodiment of the present application, a pair of the second static contact conductive elements 223 may have a symmetrical structure, that is, a pair of the second static contact conductive elements 223 have the same shape and size configuration, Of course, a pair of the second static contact conductive elements 223 may also have different shape configurations. For example, in the example shown in FIG. 3B , a pair of the second static contact conductive elements 223 have a symmetrical structure, wherein the second static contact extension part 2232 of the second static contact conductive element 223 starts from its first static contact extension part 2232 . The two static contact conductive ends 2231 extend outwards, then downwards, and then inwards (this part has a "匚" shape), and then extend along the horizontal direction.
应注意到,在本申请实施例中,所述第二静触导电元件223伸出所述第二封装壳体221的部分形成所述第二静触导电元件223的第二接电端2233。值得一提的是,在本申请实施例中,所述第二静触导电元件223的第二接电端2233还可以被实施为其他形式,如图11至图12B所示。It should be noted that, in the embodiment of the present application, the part of the second static contact conductive element 223 protruding from the second package casing 221 forms the second electrical terminal 2233 of the second static contact conductive element 223 . It is worth mentioning that, in the embodiment of the present application, the second electrical terminal 2233 of the second static contact conductive element 223 may also be implemented in other forms, as shown in FIGS. 11 to 12B .
如图2所示,在本申请一些实施例中,所述第一开关层21的一对第一接电端2133和所述第二开关层22的一对第二接电端2233同时突出于设置于所述旋转式电气开关的同一侧面,通过这样的方式,能够在所述旋转式电气开关的两侧布置更多数量的元器件(即,使得其他元器件的布局更加紧凑)。As shown in FIG. 2 , in some embodiments of the present application, the pair of first electrical terminals 2133 of the first switch layer 21 and the pair of second electrical terminals 2233 of the second switch layer 22 protrude from the It is arranged on the same side of the rotary electric switch, in this way, more components can be arranged on both sides of the rotary electric switch (that is, the layout of other components is made more compact).
更进一步地,如图2和图10所示,在本申请一些实施例中,所述第一开关层21的一对第一接电端2133和所述第二开关层22的一对第二接电端2233分别对齐地设置,其中,一个所述第一接电端2133和一个所述第二接电端2233呈竖直线布置,另一个所述第一接电端2133和另一个所述第二接电端2233也呈竖直线布置。Furthermore, as shown in FIG. 2 and FIG. 10 , in some embodiments of the present application, the pair of first power terminals 2133 of the first switch layer 21 and the pair of second terminals of the second switch layer 22 The power terminals 2233 are respectively arranged in alignment, wherein one of the first power terminals 2133 and one of the second power terminals 2233 are arranged in a vertical line, and the other of the first power terminals 2133 and the other of the power terminals are arranged in a vertical line. The second electrical terminal 2233 is also arranged in a vertical line.
如图3A和图3B所示,在本申请实施例中,位于上层的所述第一开关层21的第一封装壳体211还包括自所述第一中心承载座2111向下延伸的 绝缘封装裙2115,其中,所述第一封装壳体211的绝缘封装裙2115契合地卡接于所述第二开关层22的第二封装壳体221的第二中心承载座2211的外侧,以通过所述第一封装壳体211的绝缘封装裙2115将所述第二封装壳体221的第二中心承载座2211封装于其内。As shown in FIG. 3A and FIG. 3B , in the embodiment of the present application, the first encapsulation casing 211 of the first switch layer 21 on the upper layer further includes an insulating encapsulation extending downward from the first central bearing seat 2111 . skirt 2115, wherein, the insulating packaging skirt 2115 of the first packaging case 211 is engaged with the outside of the second center bearing seat 2211 of the second packaging case 221 of the second switch layer 22, so as to pass through the The insulating packaging skirt 2115 of the first packaging casing 211 encapsulates the second central bearing seat 2211 of the second packaging casing 221 therein.
应注意到,如图3A所示,在本申请实施例中,所述第一开关层21和所述第二开关层22之间的第一静触导电元件213和所述第二静触导电元件223被所述第一封装壳体211所绝缘隔离。并且,所述第一封装壳体211的绝缘封装裙2115契合地卡接于所述第二开关层22的第二封装壳体221的第二中心承载座2211的外侧,一对所述第二静触导电元件223被封装在所述第一封装壳体211的绝缘封装裙2115内以使得一对所述第二静触导电元件223与相对于所述第二封装壳体221的外部空间获得绝缘。应注意到,通过所述第一封装壳体211与所述第二封装壳体221之间的配合,一对所述第二静触导电元件223(除了所述第二静触导电元件223的第二接电端2233)不会暴露在外,从而部署于旁边的元器件不会因为安全距离的需求而不能邻近地设置于所述旋转式电气开关,导致所述旋转式电气开关实际需要的占用空间加大。It should be noted that, as shown in FIG. 3A , in the embodiment of the present application, the first static contact conductive element 213 and the second static contact conductive element 213 between the first switch layer 21 and the second switch layer 22 The element 223 is insulated and isolated by the first packaging case 211 . Moreover, the insulating package skirt 2115 of the first package case 211 is fitly engaged with the outer side of the second center bearing seat 2211 of the second package case 221 of the second switch layer 22 , a pair of the second The static contact conductive element 223 is packaged in the insulating package skirt 2115 of the first package casing 211 so that a pair of the second static contact conductive element 223 and the external space relative to the second package casing 221 are obtained. insulation. It should be noted that through the cooperation between the first package case 211 and the second package case 221, a pair of the second static contact conductive elements 223 (except the second static contact conductive element 223 The second electrical connection terminal 2233) will not be exposed outside, so that the components deployed next to it will not be adjacent to the rotary electrical switch due to the requirement of a safe distance, resulting in the occupation of the actual rotary electrical switch. Increased space.
进一步地,在本申请实施例中,一对所述第二静触导电元件223从所述第二中心承载座2211的侧部分别嵌合到所述第三安装通道2213和所述第四安装通道2214中。从所述第二静触导电元件223的角度来看,所述第二静触导电元件223的第二静触导电端2231位于所述上部空间2215(更明确地,与所述动触导电元件的运动平面共面),而所述第二静触导电元件223的第二静触延伸部2232的至少一部分在所述下部空间2216延伸,也就是,所述第二静触导电元件223的第二静触导电端2231和所述第二静触导电元件223的第二静触延伸部2232的至少一部分被所述第二中心承载座2211所隔离,从而位于所述上部空间2215的所述第二静触导电元件223的第二静触导电端2231和位于所述下部空间2216的所述第二静触导电元件223的第二静触延伸部2232的至少一部分相互绝缘,或者说,位于所述下部空间2216的所述第二静触导电元件223的第二静触延伸部2232的至少一部分相对于所述动触导电元件2223所处的运动空间获得绝缘。Further, in the embodiment of the present application, a pair of the second static contact conductive elements 223 are respectively fitted into the third installation channel 2213 and the fourth installation channel 2213 from the side of the second central bearing seat 2211 . Channel 2214. From the perspective of the second static contact conductive element 223, the second static contact conductive end 2231 of the second static contact conductive element 223 is located in the upper space 2215 (more specifically, with the dynamic contact conductive element The motion planes of the second static contact conductive element 223 are coplanar), and at least a part of the second static contact extension part 2232 of the second static contact conductive element 223 extends in the lower space 2216, that is, the first static contact conductive element 223 The two static contact conductive ends 2231 and at least a part of the second static contact extension 2232 of the second static contact conductive element 223 are isolated by the second central bearing seat 2211 , so that they are located in the first part of the upper space 2215 The second static contact conductive end 2231 of the two static contact conductive elements 223 and at least a part of the second static contact extension 2232 of the second static contact conductive element 223 located in the lower space 2216 are insulated from each other, or in other words, located in the lower space 2216 At least a part of the second static contact extension 2232 of the second static contact conductive element 223 in the lower space 2216 is insulated from the moving space where the movable contact conductive element 2223 is located.
值得一提的是,在所述第一封装壳体211的绝缘封装裙2115套接于所述第二封装壳体221的外侧时,一对所述第二静触导电元件223在所述第 二中心承载座2211的安装位置被固定。也就是说,在本申请实施例中,所述第一开关层21和所述第二开关层22的层叠结构没有为组装带来额外的工作,同时还能达到绝缘的目的。It is worth mentioning that when the insulating packaging skirt 2115 of the first packaging casing 211 is sleeved on the outside of the second packaging casing 221, the pair of second static contact conductive elements 223 The installation positions of the two center bearing seats 2211 are fixed. That is to say, in the embodiment of the present application, the stacked structure of the first switch layer 21 and the second switch layer 22 does not bring extra work to assembly, and at the same time achieves the purpose of insulation.
更具体地,在本申请实施例中,所述绝缘封装裙2115包括贯穿地形成于其侧表面的至少一卡接槽,所述第二封装壳体221还具有突出地形成于所述第二中心承载座2211的侧部的至少一卡接头,以通过所述至少一卡接头和所述至少一卡接槽之间的配合使得所述第一开关层21被适配地组装于所述第二开关层22上。当然,所述卡接头和所述卡接槽的形成位置可进行对换,即,所述至少一卡接槽凹陷地形成于所述第二中心承载座2211的侧部,而所述至少一卡接头突出地形成于所述绝缘封装裙2115的内侧面。并且,在本申请其他示例中,还可以通过其他连接结构实现所述第一封装壳体211和所述第二封装壳体221之间的组装,对此,并不为本申请所局限。More specifically, in the embodiment of the present application, the insulating package skirt 2115 includes at least one locking groove formed through its side surface, and the second package shell 221 also has a protrusion formed on the second At least one clamp joint on the side of the central bearing seat 2211, so that the first switch layer 21 can be fitted to the first switch layer 21 through the cooperation between the at least one clamp joint and the at least one clamp slot. on the second switch layer 22 . Of course, the forming positions of the clamping joint and the clamping groove can be reversed, that is, the at least one clamping groove is formed concavely on the side of the second central bearing seat 2211, and the at least one The snap connector is protrudingly formed on the inner side of the insulating packaging skirt 2115 . Moreover, in other examples of the present application, the assembly between the first packaging case 211 and the second packaging case 221 may also be realized through other connection structures, which is not limited by the present application.
综上,基于本申请实施例的旋转式电气开关被阐明,其利用相邻两层开关层的安全空间来巧妙地设计所述静触导电元件在各个开关层内的延伸方式以使得在三维立体空间上所述动触导电元件和所述静触导电元件在沿着所述旋转式电气开关的轴向方向上至少部分地叠置,通过这样的方式,能够在增加动触导电元件的直径的条件下不增大壳体的尺寸,即,在有限的壳体空间内,增大所述动触导电元件的直径。应可以理解,所述动触导电元件的直径的增加能够增大单位分断容量,因此,所述旋转式电气开关能够在不大幅增加成本的前提下甚至在不增加成本的前提下实现单位分断容量的增加和小型化之间的兼容。To sum up, the rotary electrical switch based on the embodiment of the present application is clarified, which uses the safe space of two adjacent switch layers to skillfully design the extension of the static contact conductive element in each switch layer so that in three-dimensional In space, the movable contact conductive element and the static contact conductive element are at least partially overlapped along the axial direction of the rotary electrical switch. In this way, the diameter of the movable contact conductive element can be increased. Under the condition that the size of the housing is not increased, that is, within the limited housing space, the diameter of the movable contact conductive element is increased. It should be understood that the increase in the diameter of the movable contact conductive element can increase the unit breaking capacity, therefore, the rotary electrical switch can realize the unit breaking capacity without greatly increasing the cost or even without increasing the cost. Compatibility between increase and miniaturization.
如图9A和图9B所示,根据本申请的另一方面,还提供了一种多层开关层结构20的组装方法,其包括步骤:As shown in FIG. 9A and FIG. 9B, according to another aspect of the present application, a method for assembling a multilayer switch layer structure 20 is also provided, which includes steps:
S110,提供具有第二中心承载座2211的第二封装壳体221,所述第二中心承载座2211具有第二安装腔2212;S110, providing a second packaging case 221 having a second central bearing seat 2211, the second central bearing seat 2211 having a second installation cavity 2212;
S120,将第二可动触头导电组件222适配地安装于所述第二安装腔2212内,其中,所述第二可动触头导电组件222包括第二绝缘转盘2221、第二拨盘元件2222,以及,被绝缘地夹持于所述第二绝缘转盘2221和所述第二拨盘元件2222之间的第二动触导电元件2223;S120, fittingly install the second movable contact conductive component 222 in the second installation cavity 2212, wherein the second movable contact conductive component 222 includes a second insulating turntable 2221, a second dial The element 2222, and the second movable conductive element 2223 which is insulated between the second insulating turntable 2221 and the second dial element 2222;
S130,将一对第二静触导电元件223分别从所述第二中心承载座2211 的侧部安装入所述第二中心承载座2211的第三安装通道2213和第四安装通道2214以形成第二开关层22,所述第三安装通道2213和所述第四安装通道2214凹陷地形成于所述第二中心承载座2211的边缘区域的侧部;S130, install a pair of second static contact conductive elements 223 into the third installation channel 2213 and the fourth installation channel 2214 of the second central bearing base 2211 from the side of the second central bearing base 2211 to form a second In the second switch layer 22, the third installation channel 2213 and the fourth installation channel 2214 are recessedly formed on the side of the edge region of the second central bearing seat 2211;
S140,提供第一封装壳体211,所述第一封装壳体211具有第一中心承载座2111和自所述第一中心承载座2111向下延伸的绝缘封装裙2115,其中,所述第一中心承载座2111具有第一安装腔2112;S140, providing a first packaging case 211, the first packaging case 211 has a first central bearing base 2111 and an insulating packaging skirt 2115 extending downward from the first central bearing base 2111, wherein the first The central bearing seat 2111 has a first installation cavity 2112;
S150,将第一可动触头导电组件212适配地安装于所述第一安装腔2112内,其中,所述第一可动触头导电组件212包括第一绝缘转盘2121、第一拨盘元件2122,以及,被绝缘地夹持于所述第一绝缘转盘2121和所述第一拨盘元件2122之间的第一动触导电元件2123;S150, fittingly install the first movable contact conductive component 212 in the first installation cavity 2112, wherein the first movable contact conductive component 212 includes a first insulating turntable 2121, a first dial The element 2122, and the first movable contact conductive element 2123 which is insulated between the first insulating turntable 2121 and the first dial element 2122;
S160,将一对第一静触导电元件213分别从所述第一中心承载座2111的侧部安装入所述第一中心承载座2111的第一安装通道2113和第二安装通道2114以形成第一开关层21,所述第一安装通道2113和所述第二安装通道2114凹陷地形成于所述第一中心承载座2111的边缘区域的侧部;S160, installing a pair of first static contact conductive elements 213 into the first installation channel 2113 and the second installation channel 2114 of the first center bearing seat 2111 from the side of the first center bearing base 2111 respectively to form a second installation channel 2114 A switch layer 21, the first installation channel 2113 and the second installation channel 2114 are recessedly formed on the side of the edge region of the first central bearing seat 2111;
S170,通过所述第一封装壳体211的绝缘封装裙2115与所述第二封装壳体221之间卡接将所述第一开关层21组装于所述第二开关层22。S170, assembling the first switch layer 21 on the second switch layer 22 by clamping between the insulating package skirt 2115 of the first package case 211 and the second package case 221 .
特别地,所述第一开关层21和所述第二开关层22之间的第一静触导电元件213和所述第二静触导电元件223被所述第一封装壳体211所绝缘隔离。并且,所述第一封装壳体211的绝缘封装裙2115契合地卡接于所述第二开关层22的第二封装壳体221的第二中心承载座2211的外侧,一对所述第二静触导电元件223被封装在所述第一封装壳体211的绝缘封装裙2115内以使得一对所述第二静触导电元件223与相对于所述第二封装壳体221的外部空间获得绝缘。应注意到,通过所述第一封装壳体211与所述第二封装壳体221之间的配合,一对所述第二静触导电元件223(除了所述第二静触导电元件223的第二接电端2233)不会暴露在外,从而部署于旁边的元器件不会因为安全距离的需求而不能邻近地设置于所述旋转式电气开关,导致所述旋转式电气开关实际需要的占用空间加大。In particular, the first static contact conductive element 213 and the second static contact conductive element 223 between the first switch layer 21 and the second switch layer 22 are insulated and isolated by the first package shell 211 . Moreover, the insulating package skirt 2115 of the first package case 211 is fitly engaged with the outer side of the second center bearing seat 2211 of the second package case 221 of the second switch layer 22 , a pair of the second The static contact conductive element 223 is packaged in the insulating package skirt 2115 of the first package casing 211 so that a pair of the second static contact conductive element 223 and the external space relative to the second package casing 221 are obtained. insulation. It should be noted that through the cooperation between the first package case 211 and the second package case 221, a pair of the second static contact conductive elements 223 (except the second static contact conductive element 223 The second electrical connection terminal 2233) will not be exposed outside, so that the components deployed next to it will not be adjacent to the rotary electrical switch due to the requirement of a safe distance, resulting in the occupation of the actual rotary electrical switch. Increased space.
相应地,在所述第一封装壳体211的绝缘封装裙2115套接于所述第二封装壳体221的外侧时,一对所述第二静触导电元件223在所述第二中心承载座2211的安装位置被固定。也就是说,在本申请实施例中,所述第一开关层21和所述第二开关层22的层叠结构没有为组装带来额外的工作, 同时还能达到绝缘的目的。Correspondingly, when the insulating packaging skirt 2115 of the first packaging casing 211 is sleeved on the outside of the second packaging casing 221, a pair of the second static contact conductive elements 223 are carried on the second center. The mounting position of the seat 2211 is fixed. That is to say, in the embodiment of the present application, the stacked structure of the first switch layer 21 and the second switch layer 22 does not bring extra work to assembly, and at the same time achieves the purpose of insulation.
应可以理解,虽然在本申请实施例中,以所述多层开关层结构20具有两个开关层(所述第一开关层21和所述第二开关层22)为示例,但应可以理解,当所述多层开关层包括更多数量的开关层时,所述多层开关层的组装方法保持不变。It should be understood that although in the embodiment of the present application, the multi-layer switch layer structure 20 has two switch layers (the first switch layer 21 and the second switch layer 22) as an example, it should be understood that , when the multilayer switch layer includes a larger number of switch layers, the assembly method of the multilayer switch layer remains unchanged.
如图9A至图9D所示,根据本申请的另一方面,还提供了一种旋转式电气开关的组装方法,其包括:S210,通过如上所述的多层开关层结构20的组装方法获得多层开关层结构20;S220,在所述多层开关层结构20的上方安装所述作动控制组件10,其中,所述作动控制组件10包括作动壳体11、储能组件12和转动组件13,其中,所述储能组件12和所述转动组件13被收容于所述作动壳体11内,所述至少二开关层可转动地连接于所述储能组件12的下端,所述转动组件13设置于所述储能组件12的上端且用于转动所述储能组件12从而带动所述至少二开关层以实现所述至少二开关层的状态切换。As shown in FIGS. 9A to 9D , according to another aspect of the present application, a method for assembling a rotary electrical switch is also provided, which includes: S210, obtained through the method for assembling the multilayer switch layer structure 20 as described above Multilayer switch layer structure 20; S220, install the actuation control assembly 10 above the multilayer switch layer structure 20, wherein the actuation control assembly 10 includes an actuation housing 11, an energy storage assembly 12 and A rotating assembly 13, wherein the energy storage assembly 12 and the rotating assembly 13 are accommodated in the actuating housing 11, and the at least two switch layers are rotatably connected to the lower end of the energy storage assembly 12, The rotating assembly 13 is disposed on the upper end of the energy storage assembly 12 and is used to rotate the energy storage assembly 12 to drive the at least two switch layers to realize the state switching of the at least two switch layers.
进一步地,根据本申请的另一方面,还提供了一种旋转式电气开关,包括壳盖、设置于壳盖的底部的多层壳体,所述多层壳体将装置内部分为多层安装腔,多层所述安装腔内由上至下设有储能组件12、导电组件,所述储能组件12上部通过贯穿壳盖的转动组件13与操作组件传动连接,下部与导电组件传动连接,所述导电组件的数量为至少一组,其设置于相邻层的安装腔内并依次传动连接。Further, according to another aspect of the present application, there is also provided a rotary electrical switch, comprising a case cover and a multi-layer housing arranged at the bottom of the case cover, the multi-layer case divides the interior of the device into multiple layers Installation chamber, the multi-layer installation chamber is provided with an energy storage assembly 12 and a conductive assembly from top to bottom. The upper part of the energy storage assembly 12 is connected to the operating assembly through the rotating assembly 13 passing through the shell cover, and the lower part is connected to the conductive assembly. For connection, the number of the conductive components is at least one group, which are arranged in the installation cavities of adjacent layers and are sequentially connected by transmission.
在本申请一些实施例中,所述导电组件包括导电转盘及设置于导电转盘两侧的输入静触头、输出静触头,所述导电转盘上设有与输入静触头、输出静触头对应的动触头,所述输入静触头、输出静触头一端与导电转盘外侧接触,另一端连接输入侧接线、输出侧接线;且至少输入侧接线及输出侧接线中的一个与导电转盘的运动平面的投影区域全部或部分重合,通过上述设置,以实现导电转盘和输入侧接线、输出侧接线共用同一投影区域,实现开关体积的小型化的同时,接线的便利化;目前市场上的产品不能两者同时实现。所述输入静触头从多层安装腔的侧面插入,且多层安装腔中的较上一层覆盖相邻下一层的输入侧接线,使得输入静触头和输入侧接线获得绝缘,以及位置得到固定;所述输出静触头从多层安装腔的侧面插入,且多层安装腔中的较上一层覆盖相邻下一层的输出侧接线,使得输出静触头和 输出侧接线获得绝缘,以及位置得到固定。In some embodiments of the present application, the conductive component includes a conductive turntable and input static contacts and output static contacts arranged on both sides of the conductive turntable. The conductive turntable is provided with input static contacts and output static contacts. Corresponding moving contacts, one end of the input static contact and the output static contact is in contact with the outside of the conductive turntable, and the other end is connected to the input side wiring and the output side wiring; and at least one of the input side wiring and the output side wiring is connected to the conductive turntable All or part of the projection area of the motion plane overlaps. Through the above settings, the conductive turntable, the input side wiring, and the output side wiring share the same projection area, which realizes the miniaturization of the switch volume and the convenience of wiring; currently on the market. A product cannot do both at the same time. The input static contact is inserted from the side of the multi-layer installation cavity, and the upper layer in the multi-layer installation cavity covers the input side wiring of the adjacent lower layer, so that the input static contact and the input side wiring are insulated, and The position is fixed; the output static contact is inserted from the side of the multi-layer installation cavity, and the upper layer in the multi-layer installation cavity covers the output side wiring of the adjacent next layer, so that the output static contact and the output side wiring Get insulated, and the position gets fixed.
本实施例中,所述转动组件13包括贯穿壳盖并插入储能组件12中的转动杆,所述转动杆通过螺母133、密封垫134与壳盖转动连接。In this embodiment, the rotating assembly 13 includes a rotating rod penetrating through the case cover and inserted into the energy storage assembly 12 , and the rotating rod is rotatably connected with the case cover through a nut 133 and a gasket 134 .
需要说明的是,本实施例中的储能组件12为本申请的另一个主要设计点,其不仅可以与本实施例的开关结构相结合,也结可单独应用在其他开关装置上,具体为:It should be noted that the energy storage component 12 in this embodiment is another main design point of this application, which can not only be combined with the switch structure of this embodiment, but also can be used alone on other switch devices, specifically :
本实施例中,储能组件12包括由上至下依次设置的驱动转盘121、转座123以及设置于转座123内的储能元件122,所述驱动转盘121顶部与转动杆插接固定,底部一侧设有储能元件122安装臂,另一侧设有转座123释放块,所述转座123底部设有与导电组件插接固定的连接头1232,所述导电转盘顶部设有与转座123的底部连接头1232连接的插接头,顶部一侧设有开口区,所述开口区中部设有连接臂,所述连接臂顶部向两侧环向设有释放臂,所述释放臂远离连接臂的一端为自由端;所述储能元件122为储能扭簧。In this embodiment, the energy storage assembly 12 includes a driving turntable 121, a turntable 123, and an energy storage element 122 arranged in the turntable 123 from top to bottom. The top of the drive turntable 121 is plugged and fixed with the rotating rod. One side of the bottom is provided with an energy storage element 122 mounting arm, and the other side is provided with a swivel seat 123 release block, the bottom of the swivel seat 123 is provided with a connector 1232 that is plugged and fixed with a conductive component, and the top of the conductive turntable is provided with a The plug connector connected to the bottom connector 1232 of the swivel base 123 has an opening area on one side of the top, a connecting arm is arranged in the middle of the opening area, and a release arm is arranged on the top of the connecting arm to both sides. The end away from the connecting arm is a free end; the energy storage element 122 is an energy storage torsion spring.
所述释放臂顶面为向上倾斜的弧形面,所述释放臂远离连接臂的一端设有锁止臂,初始状态时,所述锁止臂与壳盖内底面的限位臂111卡接锁定,所述驱动转盘121在转动组件13的带动下带动转座123释放块沿释放臂顶面移动,同时储能元件122储能,所述转座123释放块给释放臂顶面向下的压力,当转座123释放移动至锁止臂端时,其向下的压力使锁止臂与限位臂111脱离,进而使转座123释放并在储能的储能元件122的作用下转动,进而带动导电组件转动。The top surface of the release arm is an upwardly inclined arc surface, and the end of the release arm away from the connecting arm is provided with a locking arm. In the initial state, the locking arm is engaged with the limit arm 111 on the inner bottom surface of the case cover. Locking, the drive turntable 121 drives the turntable 123 release block to move along the top surface of the release arm under the drive of the rotation assembly 13, and the energy storage element 122 stores energy at the same time, and the release block of the turn seat 123 gives the top surface of the release arm a downward pressure , when the swivel seat 123 is released and moves to the end of the locking arm, its downward pressure makes the locking arm disengage from the limit arm 111, and then the swivel seat 123 is released and rotated under the action of the energy storage element 122 for storing energy, And then drive the conductive component to rotate.
优选地,所述弧形面为渐开线面。Preferably, the arcuate surface is an involute surface.
特别地,本实施例中,所述输入静触头、输出静触头设置于导电转盘两侧,所述输入侧接线、输出侧接线为直线型,且至少输入侧接线或输出侧接线中的一个两端分别两次折弯形成“匚”字形,其末端伸出壳体外部。In particular, in this embodiment, the input static contacts and the output static contacts are arranged on both sides of the conductive turntable, the input side wiring and the output side wiring are linear, and at least the input side wiring or the output side wiring One of the two ends is bent twice to form a "匚" shape, and its end protrudes out of the casing.
作为本实施例较佳实施方案的是,所述输入静触头设置于导电转盘一侧并位于导电转盘靠近接线出口的一端,所述输入侧接线的一端两次弯折形成“Z”字型,另一端水平伸出壳体外部,所述输出静触头设置于导电转盘一侧并位于导电转盘远离接线出口的一端,所述输出侧接线的一端两次弯折形成“匚”字型,另一端水平伸出壳体外部,且使输入侧接线和输出侧接线伸出壳体2外部的部分趋近处于导电转盘平行的同一平面上,其壳体 设置为多层。As a preferred implementation of this embodiment, the input fixed contact is arranged on one side of the conductive turntable and at the end of the conductive turntable close to the wiring outlet, and one end of the input side wiring is bent twice to form a "Z" shape , the other end extends horizontally out of the casing, the output static contact is set on one side of the conductive turntable and at the end of the conductive turntable away from the wiring outlet, one end of the output side wiring is bent twice to form a "匚" shape, The other end extends out of the housing horizontally, and the parts of the input side wiring and the output side wiring extending out of the housing 2 approach to be on the same plane parallel to the conductive turntable, and the housing is arranged in multiple layers.
作为本实施例较佳实施方案的是,所述输入静触头设置于导电转盘一侧并位于导电转盘靠近接线出口的一端,所述输入侧接线一次弯折形成“L”字型并伸出壳体外部,且多个输入侧接线伸出壳体外部的部分处于同一直线上,所述输出静触头设置于导电转盘一侧并位于导电转盘远离接线出口的一端,所述输出侧接线两端分别两次弯折形成“匚”字型,且使其伸出壳体的一端呈竖直面,且多个输出侧接线伸出壳体外部的部分处于同一直线上;所述壳体外还设有与输入侧接线、输出侧接线伸出端对应的接线端子及端子盖,其壳体设置为多层。As a preferred implementation of this embodiment, the input static contact is arranged on one side of the conductive turntable and at the end of the conductive turntable close to the wiring outlet, and the input side wiring is bent once to form an "L" shape and protrudes. Outside the casing, and the parts of the multiple input-side wiring protruding from the outside of the casing are on the same straight line. The ends are respectively bent twice to form a "匚" shape, and one end protruding from the housing is vertical, and the parts of the multiple output side wiring protruding from the outside of the housing are on the same line; the outer part of the housing is also There are connecting terminals and terminal covers corresponding to the extending ends of the input-side wiring and the output-side wiring, and the shells are multi-layered.
本实施例与实施例一至实施例三中“接线和导电转盘处于同一投影区域”的设计要点不同,本实施例为开关缩小尺寸的一个独立设计,可以单独实现缩小尺寸的功能,具体为:所述输入静触头设置于导电转盘一侧并位于导电转盘靠近接线出口的一端,所述输入侧接线一端两次弯折形成“Z”字型,另一端水平伸出壳体外部,所述输出静触头设置于导电转盘一侧并位于导电转盘远离接线出口的一端,所述输出侧接线一次折形成“L”字型并从远离输入侧接线延伸方向的一端伸出壳体外,多个输出侧接线伸出壳体外部的部分处于同一直线上;所述壳体外还设有与其对应的接线端子及端子盖。This embodiment is different from the design point of "the wiring and the conductive turntable are in the same projection area" in Embodiments 1 to 3. This embodiment is an independent design for reducing the size of the switch, which can independently realize the function of reducing the size. Specifically: The input static contact is set on one side of the conductive turntable and at the end of the conductive turntable close to the wiring outlet. One end of the input side wiring is bent twice to form a "Z" shape, and the other end extends horizontally out of the housing. The output The static contact is set on one side of the conductive turntable and at the end of the conductive turntable away from the wiring outlet. The output side wiring is folded once to form an "L" shape and protrudes out of the casing from the end far away from the extension direction of the input side wiring. Multiple output The part of the side wiring protruding from the outside of the casing is on the same straight line; the casing is also provided with a corresponding connecting terminal and a terminal cover.
本申请在使用时,当开关旋转操作组件时,转动组件13带动驱动转盘121瞬时针或逆时针旋转,储能元件122开始进行储能,此时转座123在壳盖的限位下保持锁定,当转动件带动驱动转盘121转约85°时,转座123释放块转动至锁止臂端并向下按压释放臂,对转座123进行解锁,转座123通过扭簧的扭力瞬间使导电转盘进行顺时针或逆时针转动从而完成合闸或分闸动作;本申请采用全新的渐开线设计的储能组件12,结构紧凑、重量小巧,从而实现更快速的分合闸及开关使用寿命。When the application is in use, when the switch rotates the operating assembly, the rotating assembly 13 drives the driving turntable 121 to rotate clockwise or counterclockwise instantaneously, and the energy storage element 122 starts to store energy. At this time, the swivel seat 123 remains locked under the limit of the shell , when the rotating part drives the driving turntable 121 to turn about 85°, the release block of the turntable 123 rotates to the end of the locking arm and presses down the release arm to unlock the turntable 123, and the turntable 123 instantly conducts electricity through the torsion of the torsion spring. The turntable rotates clockwise or counterclockwise to complete the closing or opening action; this application adopts a new energy storage component 12 with involute design, which has a compact structure and small weight, so as to achieve faster opening and closing and switch service life .
以上对本申请及其实施方式进行了描述,这种描述没有限制性,附图中所示的也只是本申请的实施方式之一,实际的结构并不局限于此。总而言之如果本领域的普通技术人员受其启示,在不脱离本申请创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本申请的保护范围。The present application and its implementations are described above, and this description is not limiting. What is shown in the drawings is only one of the implementations of the application, and the actual structure is not limited thereto. All in all, if a person of ordinary skill in the art is inspired by it, without departing from the purpose of the application, without creatively designing a structure and an embodiment similar to the technical solution, it shall fall within the scope of protection of the application.

Claims (51)

  1. 一种旋转式电气开关,其特征在于,包括:多层开关层结构,包括相互叠置的至少二开关层;以及可操作地连接于所述多层开关层结构的作动控制组件,其中,所述作动控制组件被配置为控制所述多层开关层结构在闭合状态和断开状态之间切换;其中,所述至少二开关层包括位于上层的第一开关层和位于下层的第二开关层;所述第一开关层包括第一封装壳体、包括第一动触导电元件的第一可动触头导电组件,以及,一对第一静触导电元件,其中,所述第一封装壳体形成第一中心承载座,所述第一可动触头导电组件和一对所述第一静触导电元件被安装于所述第一中心承载座,所述第一可动触头导电组件适于被所述作动控制组件所驱动以带动所述第一动触导电元件可选择地与一对所述第一静触导电元件进行接合或脱开;所述第二开关层包括第二封装壳体、包括第二动触导电元件的第二可动触头导电组件,以及,一对第二静触导电元件,其中,所述第二封装壳体形成第二中心承载座,所述第二可动触头导电组件和一对所述第二静触导电元件被安装于所述第二中心承载座,所述第二可动触头导电组件可传动地连接于所述第一可动触头导电组件,其中,所述第二可动触头导电组件适于被所述第一可动触头导电组件所驱动以带动所述第二动触导电元件可选择地与一对所述第二静触导电元件进行接合或脱开;其中,所述第一封装壳体还具有自所述第一中心承载座往下延伸的绝缘封装裙,所述绝缘封装裙将所述第二封装壳体的第二中心承载座封装于其内。A rotary electrical switch, characterized in that it comprises: a multi-layer switch layer structure, including at least two switch layers stacked on each other; and an actuation control component operably connected to the multi-layer switch layer structure, wherein, The actuation control component is configured to control the switch between the closed state and the open state of the multi-layer switch layer structure; wherein, the at least two switch layers include a first switch layer located on the upper layer and a second switch layer located on the lower layer. switch layer; the first switch layer includes a first encapsulation shell, a first movable contact conductive assembly including a first movable contact conductive element, and a pair of first static contact conductive elements, wherein the first The packaging case forms a first central bearing seat, the first movable contact conductive assembly and a pair of the first static contact conductive elements are mounted on the first central bearing seat, and the first movable contact The conductive component is adapted to be driven by the action control component to drive the first movable contact conductive element to selectively engage or disengage with a pair of the first static contact conductive elements; the second switch layer includes The second package casing, the second movable contact conductive assembly including the second movable contact conductive element, and a pair of second static contact conductive elements, wherein the second package casing forms a second central bearing seat, The conductive assembly of the second movable contact and a pair of conductive elements of the second static contact are mounted on the second central bearing seat, and the conductive assembly of the second movable contact is connected to the first A movable contact conductive component, wherein the second movable contact conductive component is adapted to be driven by the first movable contact conductive component to drive the second movable contact conductive component to be selectively connected with a Engage or disengage the second static contact conductive element; wherein, the first packaging shell also has an insulating packaging skirt extending downward from the first central bearing seat, and the insulating packaging skirt connects the The second central bearing seat of the second packaging case is packaged therein.
  2. 根据权利要求1所述的旋转式电气开关,其中,一对所述第二静触导电元件被封装于所述绝缘封装裙内。The rotary electrical switch of claim 1, wherein a pair of said second static contact conductive elements are encapsulated within said insulating encapsulating skirt.
  3. 根据权利要求2所述的旋转式电气开关,其中,一对所述第二静触导电元件通过所述绝缘封装裙相对于所述第二封装壳体的外部空间获得绝缘。The rotary electrical switch according to claim 2, wherein a pair of said second static contact conductive elements are insulated from the outer space of said second packaging shell by said insulating packaging skirt.
  4. 根据权利要求2所述的旋转式电气开关,其中,所述第二中心承载座具有形成于其中间区域的第二安装腔和形成于其边缘区域的第三安装通道和第四安装通道,其中,所述第二可动触头导电组件被适配地嵌合于所述第二安装腔内,一对所述第二静触导电元件被分别安装于所述第三安装通道和所述第四安装通道内。The rotary electrical switch according to claim 2, wherein the second central bearing seat has a second installation cavity formed in its middle area and a third installation channel and a fourth installation channel formed in its edge area, wherein , the conductive component of the second movable contact is suitably fitted in the second installation cavity, and a pair of the second static contact conductive components are installed in the third installation channel and the first installation channel respectively. Four installation channels inside.
  5. 根据权利要求4所述的旋转式电气开关,其中,一对所述第二静触 导电元件中至少一个第二静触导电元件从所述第二中心承载座的侧部适配地插入至所述第三安装通道或所述第四安装通道内。The rotary electric switch according to claim 4, wherein at least one second static contact conductive element in the pair of second static contact conductive elements is fitly inserted from the side of the second central bearing base into the the third installation channel or the fourth installation channel.
  6. 根据权利要求4所述的旋转式电气开关,其中,所述第二可动触头导电组件和一对所述第二静触导电元件在所述第二中心承载座的安装方式使得一对所述第二静触导电元件中至少一个第二静触导电元件与所述第二动触导电元件的运动平面在所述多层开关层结构所设定的轴向方向上至少部分重叠。The rotary electrical switch according to claim 4, wherein the installation method of the second movable contact conductive assembly and the pair of second static contact conductive elements on the second central bearing base is such that the pair of At least one of the second static contact conductive elements and the movement plane of the second movable contact conductive element at least partially overlap in the axial direction set by the multilayer switch layer structure.
  7. 根据权利要求5所述的旋转式电气开关,其中,一对所述第二静触导电元件中至少一个第二静触导电元件的外侧边缘未突出所述第二中心承载座的外周缘。The rotary electrical switch according to claim 5, wherein the outer edge of at least one of the pair of second static contact conductive elements does not protrude from the outer periphery of the second central bearing seat.
  8. 根据权利要求5所述的旋转式电气开关,其中,一对所述第二静触导电元件中至少一个第二静触导电元件的外侧边缘未伸出所述第三安装通道或所述第四安装通道。The rotary electric switch according to claim 5, wherein the outer edge of at least one second static contact conductive element in the pair of second static contact conductive elements does not protrude from the third installation channel or the fourth installation channel. Install channel.
  9. 根据权利要求5所述的旋转式电气开关,其中,一对所述第二静触导电元件中至少一个第二静触导电元件的宽度尺寸小于等于所述第三安装通道或所述第四安装通道的深度尺寸。The rotary electric switch according to claim 5, wherein the width dimension of at least one second static contact conductive element in a pair of said second static contact conductive elements is smaller than or equal to said third installation channel or said fourth installation channel. The depth dimension of the channel.
  10. 根据权利要求6所述的旋转式电气开关,其中,每一所述第二静触导电元件具有第二静触导电端、与所述第二静触导电端相对的第二接电端,以及,延伸于所述第二静触导电端和所述第二接电端之间的第二静触延伸部,所述第二静触导电端与所述第二动触导电元件的运动平面共面地设置,其中,一对所述第二静触导电元件的至少一个第二静触导电元件的第二静触延伸部自所述第二静触导电端先往下延伸后往内延伸再沿着水平方向延伸,所述所述第二静触延伸部中向内延伸的部分和/或沿着水平方向延伸的部分在所述多层开关层结构所设定的轴向方向上与所述第二动触导电元件的运动平面至少部分重叠。The rotary electrical switch according to claim 6, wherein each of said second static contact conductive elements has a second static contact conductive end, a second electrical terminal opposite to said second static contact conductive end, and , a second static contact extension extending between the second static contact conductive end and the second electrical connection end, the second static contact conductive end is in common with the movement plane of the second movable contact conductive element The second static contact extension part of at least one second static contact conductive element of the pair of second static contact conductive elements first extends downward from the second static contact conductive end and then extends inward. Extending along the horizontal direction, the part extending inward and/or the part extending along the horizontal direction in the second static contact extension part is in the axial direction set by the multi-layer switch layer structure. The movement planes of the second movable contact conductive element are at least partially overlapped.
  11. 根据权利要求10所述的旋转式电气开关,其中,所述第二静触导电元件的第二静触导电端和所述第二静触导电元件的第二静触延伸部中沿着水平方向延伸的部分在所述第二封装壳体所设定的内部空间的不同高度上延伸。The rotary electrical switch according to claim 10, wherein the second static contact end of the second static contact conductive element and the second static contact extension of the second static contact conductive element are along the horizontal direction The extended part extends at different heights of the internal space defined by the second packaging case.
  12. 根据权利要求11所述的旋转式电气开关,其中,所述第二中心承载座的至少一部分被夹持于所述第二静触导电元件的第二静触导电端和所 述第二静触导电元件的第二静触延伸部中沿着水平方向延伸的部分之间,所述第二静触导电元件的第二静触延伸部中沿着水平方向延伸的部分相对于所述第二动触导电元件的运动平面获得绝缘。The rotary electrical switch according to claim 11, wherein at least a part of the second central bearing seat is clamped between the second static contact conductive end of the second static contact conductive element and the second static contact Between the part extending along the horizontal direction in the second static contact extension part of the conductive element, the part extending along the horizontal direction in the second static contact extension part of the second static contact conductive element is relatively The plane of motion of the contact conductive element is insulated.
  13. 根据权利要求2所述的旋转式电气开关,其中,所述第一中心承载座具有形成于其中间区域的第一安装腔和形成于其边缘区域的第一安装通道和第二安装通道,其中,所述第一可动触头导电组件被适配地嵌合于所述第一安装腔内,一对所述第一静触导电元件被分别安装于所述第一安装通道和所述第二安装通道内。The rotary electrical switch according to claim 2, wherein the first central bearing seat has a first installation cavity formed in its middle area and a first installation channel and a second installation channel formed in its edge area, wherein , the conductive component of the first movable contact is suitably fitted in the first installation cavity, and a pair of the first static contact conductive components are respectively installed in the first installation channel and the second installation channel. Two installation channels.
  14. 根据权利要求13所述的旋转式电气开关,其中,一对所述第一静触导电元件中至少一个第一静触导电元件从所述第一中心承载座的侧部适配地插入至所述第一安装通道或所述第二安装通道内。The rotary electrical switch according to claim 13, wherein at least one first static contact conductive element in a pair of said first static contact conductive elements is fitly inserted into said first central bearing base from the side thereof. the first installation channel or the second installation channel.
  15. 根据权利要求13所述的旋转式电气开关,其中,所述第一可动触头导电组件和一对所述第一静触导电元件在所述第一中心承载座的安装方式使得一对所述第一静触导电元件中至少一个第一静触导电元件与所述第一动触导电元件的运动平面在所述多层开关层结构所设定的轴向方向上至少部分重叠。The rotary electrical switch according to claim 13, wherein the first movable contact conductive assembly and the pair of first static contact conductive elements are installed in the first central bearing base in such a way that the pair of At least one of the first static contact conductive elements and the movement plane of the first movable contact conductive element at least partially overlap in the axial direction set by the multilayer switch layer structure.
  16. 根据权利要求15所述的旋转式电气开关,其中,一对所述第一静触导电元件中至少一个第一静触导电元件的外侧边缘未突出所述第一中心承载座的外周缘。The rotary electric switch according to claim 15, wherein the outer edge of at least one first static contact conductive element in the pair of said first static contact conductive elements does not protrude from the outer peripheral edge of said first central bearing seat.
  17. 根据权利要求15所述的旋转式电气开关,其中,一对所述第一静触导电元件中至少一个第一静触导电元件的外侧边缘未伸出所述第一安装通道或所述第二安装通道。The rotary electrical switch according to claim 15, wherein the outer edge of at least one first static contact conductive element in a pair of said first static contact conductive elements does not protrude from said first installation channel or said second Install channel.
  18. 根据权利要求17所述的旋转式电气开关,其中,一对所述第一静触导电元件中至少一个第一静触导电元件的宽度尺寸小于等于所述第一安装通道或所述第二安装通道的深度尺寸。The rotary electrical switch according to claim 17, wherein the width dimension of at least one first static contact conductive element in a pair of said first static contact conductive elements is smaller than or equal to said first installation channel or said second installation channel. The depth dimension of the channel.
  19. 根据权利要求15所述的旋转式电气开关,其中,每一所述第一静触导电元件具有第一静触导电端、与所述第一静触导电端相对的第一接电端,以及,延伸于所述第一静触导电端和所述第一接电端之间的第一静触延伸部,所述第一静触导电端与所述第一动触导电元件的运动平面共面地设置,其中,一对所述第一静触导电元件的至少一个第一静触导电元件的第一静触延伸部自所述第一静触导电端先往下延伸后往内延伸再沿着水平方向延伸,所述 所述第一静触延伸部中向内延伸的部分和/或沿着水平方向延伸的部分在所述多层开关层结构所设定的轴向方向上与所述第一动触导电元件的运动平面至少部分重叠。The rotary electrical switch according to claim 15, wherein each of said first static contact conductive elements has a first static contact conductive end, a first electrical terminal opposite to said first static contact conductive end, and , a first static contact extension extending between the first static contact conductive end and the first electrical connection end, the first static contact conductive end is in common with the movement plane of the first movable contact conductive element The first static contact extension part of at least one first static contact conductive element of the pair of first static contact conductive elements first extends downwards from the first static contact conductive end and then extends inward. Extending along the horizontal direction, the part extending inward and/or the part extending along the horizontal direction in the first static contact extension part is in the axial direction set by the multilayer switch layer structure and the The movement planes of the first movable contact conductive element are at least partially overlapped.
  20. 根据权利要求19所述的旋转式电气开关,其中,所述第一静触导电元件的第一静触导电端和所述第一静触导电元件的第一静触延伸部中沿着水平方向延伸的部分在所述第一封装壳体所设定的内部空间的不同高度上延伸。The rotary electrical switch according to claim 19, wherein the first static contact end of the first static contact conductive element and the first static contact extension of the first static contact conductive element are along the horizontal direction The extended part extends at different heights of the inner space defined by the first encapsulating case.
  21. 根据权利要求20所述的旋转式电气开关,其中,所述第一中心承载座的至少一部分被夹持于所述第一静触导电元件的第一静触导电端和所述第一静触导电元件的第一静触延伸部中沿着水平方向延伸的部分之间,所述第一静触导电元件的第一静触延伸部中沿着水平方向延伸的部分相对于所述第一动触导电元件的运动平面获得绝缘。The rotary electrical switch according to claim 20, wherein at least a part of the first central bearing seat is clamped between the first static contact conductive end of the first static contact conductive element and the first static contact Between the part extending along the horizontal direction in the first static contact extension part of the conductive element, the part extending along the horizontal direction in the first static contact extension part of the first static contact conductive element is relatively The plane of motion of the contact conductive element is insulated.
  22. 根据权利要求1所述的旋转式电气开关,其中,所述第一开关层的一对所述第一静触导电元件通过所述第一中心承载座与所述第二开关层的一对所述第二静触导电元件之间相互绝缘。The rotary electrical switch according to claim 1, wherein a pair of the first static contact conductive elements of the first switch layer are connected to a pair of the second switch layer through the first central bearing base. The second static contact conductive elements are insulated from each other.
  23. 根据权利要求10所述的旋转式电气开关,其中,所述第一静触导电元件中伸出所述第一封装壳体的部分形成所述第一接电端。The rotary electric switch according to claim 10, wherein, the part of the first static contact conductive element protruding from the first package casing forms the first electrical terminal.
  24. 根据权利要求19所述的旋转式电气开关,其中,所述第二静触导电元件中伸出所述第二封装壳体的部分形成所述第二接电端。The rotary electrical switch according to claim 19, wherein, the part of the second static contact conductive element protruding from the second package casing forms the second electrical terminal.
  25. 根据权利要求1所述的旋转式电气开关,其中,所述作动控制组件包括作动壳体、被安装于所述作动壳体内的储能组件和转动组件,其中,所述至少一开关层被可操作地连接于所述储能组件的下端,所述转动组件被设置于所述储能组件的上端且用于转动所述储能组件以带动所述多层开关层结构从而实现所述多层开关层结构在闭合状态和断开状态之间切换。The rotary electrical switch according to claim 1, wherein the actuation control assembly includes an actuation housing, an energy storage assembly installed in the actuation housing, and a rotation assembly, wherein the at least one switch The layer is operatively connected to the lower end of the energy storage component, and the rotating component is arranged on the upper end of the energy storage component and is used to rotate the energy storage component to drive the multi-layer switch layer structure so as to realize the The multilayer switch layer structure switches between a closed state and an open state.
  26. 一种多层开关层结构的组装方法,其特征在于,包括步骤:提供具有第二中心承载座的第二封装壳体,所述第二中心承载座具有第二安装腔;将第二可动触头导电组件适配地安装于所述第二安装腔内,其中,所述第二可动触头导电组件包括第二绝缘转盘、第二拨盘元件,以及,被绝缘地夹持于所述第二绝缘转盘和所述第二拨盘元件之间的第二动触导电元件;将一对第二静触导电元件分别从所述第二中心承载座的侧部安装入所述第二中心 承载座的第三安装通道和第四安装通道以形成第二开关层,所述第三安装通道和所述第四安装通道凹陷地形成于所述第二中心承载座的边缘区域的侧部;提供第一封装壳体,所述第一封装壳体具有第一中心承载座和自所述第一中心承载座向下延伸的绝缘封装裙,其中,所述第一中心承载座具有第一安装腔;将第一可动触头导电组件适配地安装于所述第一安装腔内,其中,所述第一可动触头导电组件包括第一绝缘转盘、第一拨盘元件,以及,被绝缘地夹持于所述第一绝缘转盘和所述第一拨盘元件之间的第一动触导电元件;将一对第一静触导电元件分别从所述第一中心承载座的侧部安装入所述第一中心承载座的第一安装通道和第二安装通道以形成第一开关层,所述第一安装通道和所述第二安装通道凹陷地形成于所述第一中心承载座的边缘区域的侧部;以及通过所述第一封装壳体的绝缘封装裙与所述第二封装壳体之间卡接将所述第一开关层组装于所述第二开关层。A method for assembling a multi-layer switch layer structure is characterized in that it includes the steps of: providing a second packaging case with a second central bearing seat, the second central bearing seat has a second installation cavity; placing the second movable The contact conductive assembly is suitably installed in the second installation cavity, wherein the second movable contact conductive assembly includes a second insulating turntable, a second dial element, and is insulatingly clamped on the second installation cavity. The second moving contact conductive element between the second insulating turntable and the second dial element; a pair of second static contact conductive elements are respectively installed into the second central bearing seat from the side The third installation channel and the fourth installation channel of the central bearing seat are used to form the second switch layer, and the third installation channel and the fourth installation channel are recessedly formed on the side of the edge region of the second central bearing seat ; providing a first packaging case, the first packaging case has a first central bearing seat and an insulating packaging skirt extending downward from the first central bearing seat, wherein the first central bearing seat has a first Installing cavity; fittingly installing the first movable contact conducting assembly in the first installing cavity, wherein the first movable contact conducting assembly includes a first insulating turntable, a first dial element, and , the first movable contact conductive element that is insulatingly clamped between the first insulating turntable and the first dial element; a pair of first static contact conductive elements are separated from the first center bearing seat The first installation channel and the second installation channel of the first center bearing seat are installed sideways to form a first switch layer, and the first installation channel and the second installation channel are recessedly formed in the first center The side of the edge area of the bearing seat; and assembling the first switch layer to the second switch layer through clamping between the insulating package skirt of the first package case and the second package case.
  27. 一种旋转式电气开关的组装方法,其特征在于,包括:以权利要求26所述的多层开关层结构的组装方法制得多层开关层结构;在所述多层开关层结构的上方安装所述作动控制组件,其中,所述作动控制组件包括作动壳体、储能组件和转动组件,其中,所述储能组件和所述转动组件被收容于所述作动壳体内,所述至少二开关层可转动地连接于所述储能组件的下端,所述转动组件设置于所述储能组件的上端且用于转动所述储能组件从而带动所述至少二开关层以实现所述至少二开关层的状态切换。A method for assembling a rotary electrical switch, characterized in that it comprises: using the method for assembling a multilayer switch layer structure according to claim 26 to prepare a multilayer switch layer structure; The actuation control assembly, wherein the actuation control assembly includes an actuation housing, an energy storage assembly and a rotation assembly, wherein the energy storage assembly and the rotation assembly are accommodated in the actuation housing, The at least two switch layers are rotatably connected to the lower end of the energy storage assembly, and the rotation assembly is arranged on the upper end of the energy storage assembly and is used to rotate the energy storage assembly to drive the at least two switch layers to The state switching of the at least two switch layers is realized.
  28. 一种开关层,包括:封装壳体,所述封装壳体形成中心承载座,其中,所述中心承载座具有形成于其中间区域的安装腔和形成于其边缘区域的一对安装通道;可动触头导电组件,所述可动触头导电组件被安装于所述安装腔内,其中,所述可动触头导电组件包括可活动的动触导电元件;一对静触导电元件,一对所述静触导电元件被分别嵌合于一对所述安装通道内;其中,所述可动触头导电组件的动触导电元件适于被作动以可选择地与一对所述静触导电元件接合或脱开;其中,所述可动触头导电组件和一对所述静触导电元件在所述中心承载座的安装方式使得一对所述静触导电元件中至少一个静触导电元件与所述动触导电元件的运动平面在所述开关层所设定的轴向方向上至少部分重叠。A switch layer, comprising: an encapsulation case, the encapsulation case forms a central bearing base, wherein the central bearing base has an installation cavity formed in its middle area and a pair of installation channels formed in its edge area; The movable contact conductive assembly is installed in the installation cavity, wherein the movable contact conductive assembly includes movable movable contact conductive elements; a pair of static contact conductive elements, one The pair of static contact conductive elements are respectively embedded in a pair of the installation channels; wherein, the movable contact conductive element of the movable contact conductive assembly is adapted to be actuated to selectively connect with the pair of static contacts Engagement or disengagement of the contact conductive elements; wherein, the installation method of the movable contact conductive assembly and the pair of the static contact conductive elements on the central bearing base makes at least one static contact of the pair of the static contact conductive elements The conductive element overlaps at least partially with the movement plane of the movable contact conductive element in the axial direction set by the switch layer.
  29. 根据权利要求28所述的开关层,其中,一对所述安装通道中至少一个安装通道与所述安装腔在所述开关层所设定的轴向方向上至少部分重 叠。The switch layer according to claim 28, wherein at least one of the pair of installation channels at least partially overlaps with the installation cavity in a set axial direction of the switch layer.
  30. 根据权利要求29所述的开关层,其中,一对所述安装通道与所述安装腔在所述开关层所设定的轴向方向上至少部分重叠。The switch layer according to claim 29, wherein a pair of said mounting passages at least partially overlap with said mounting cavity in a set axial direction of said switch layer.
  31. 根据权利要求29所述的开关层,其中,每一所述静触导电元件具有静触导电端、与所述静触导电端相对的接电端,以及,延伸于所述静触导电端和所述接电端之间的静触延伸部,其中,所述静触导电端与所述动触导电元件的运动平面共面,一对所述静触导电元件的至少一个静触导电元件的静触延伸部自所述静触导电端先往下延伸后往内延伸再沿着水平方向延伸,所述静触延伸部中向内延伸的部分和/或沿着水平方向延伸的部分在所述开关层所设定的轴向方向上与所述动触导电元件的运动平面至少部分重叠。The switch layer according to claim 29, wherein each of said static contact conductive elements has a static contact conductive end, a power connection end opposite to said static contact conductive end, and extends between said static contact conductive end and The static contact extension part between the electric terminals, wherein the static contact conductive end is coplanar with the movement plane of the movable contact conductive element, and a pair of at least one static contact conductive element of the static contact conductive element The static contact extension part extends downward from the static contact conductive end first, then extends inward and then extends along the horizontal direction, and the part extending inward and/or the part extending along the horizontal direction in the static contact extension part The axial direction set by the switch layer at least partially overlaps with the moving plane of the moving contact conductive element.
  32. 根据权利要求31所述的开关层,其中,每一所述静触导电元件的静触延伸部中向内延伸的部分和/或沿着水平方向延伸的部分在所述开关层所设定的轴向方向上与所述动触导电元件的运动平面至少部分重叠。The switch layer according to claim 31, wherein the part extending inward and/or the part extending along the horizontal direction in the static contact extension part of each said static contact conductive element is set at the position set by said switch layer. The axial direction at least partially overlaps with the movement plane of the movable contact conductive element.
  33. 根据权利要求31所述的开关层,其中,一对所述静触导电元件中至少一个静触导电元件未伸出所述安装通道。The switch layer according to claim 31, wherein at least one of the pair of static contact conductive elements does not protrude from the installation channel.
  34. 根据权利要求31所述的开关层,其中,一对所述静触导电元件中至少一个静触导电元件的外侧边缘未突出所述中心承载座的外边缘。The switch layer according to claim 31, wherein the outer edge of at least one of the pair of static contact conductive elements does not protrude from the outer edge of the central bearing base.
  35. 根据权利要求33所述的开关层,其中,一对所述静触导电元件中至少一个静触导电元件的宽度尺寸小于或等于所述安装通道的深度尺寸。The switch layer according to claim 33, wherein a width dimension of at least one static contact conductive element in a pair of said static contact conductive elements is smaller than or equal to a depth dimension of said installation channel.
  36. 根据权利要求35所述的开关层,其中,每一所述静触导电元件的宽度尺寸小于或等于所述安装通道的深度尺寸。The switch layer according to claim 35, wherein the width dimension of each static contact conductive element is smaller than or equal to the depth dimension of the installation channel.
  37. 根据权利要求31所述的开关层,其中,每一所述静触导电元件的静触导电端和所述静触导电元件的静触延伸部中沿水平方向延伸的部分在所述封装壳体内的不同高度空间上延伸。The switch layer according to claim 31, wherein the static contact conductive end of each of the static contact conductive elements and the portion extending in the horizontal direction of the static contact extension of the static contact conductive element are inside the package casing extend in different height spaces.
  38. 根据权利要求37所述的开关层,其中,所述中心承载座的至少一部分被夹持于所述静触导电元件的静触导电端和所述静触导电元件的静触延伸部中沿着水平方向延伸的部分之间,以使得所述静触导电元件的静触延伸部中沿着水平方向延伸的部分相对于所述静触导电元件的静触导电端获得绝缘。The switch layer according to claim 37, wherein at least a part of the central bearing seat is clamped in the static contact conductive end of the static contact conductive element and the static contact extension of the static contact conductive element along the Between the parts extending in the horizontal direction, so that the part extending in the horizontal direction in the static contact extension part of the static contact conductive element is insulated from the static contact conductive end of the static contact conductive element.
  39. 根据权利要求37所述的开关层,其中,所述静触导电元件的静触延伸部中沿水平方向延伸的部分相对于所述动触导电元件的运动平面获得 绝缘。The switch layer according to claim 37, wherein the portion of the static contact extension portion of the static contact conductive element extending in the horizontal direction is insulated relative to the moving plane of the movable contact conductive element.
  40. 根据权利要求31所述的开关层,其中,所述静触导电元件中伸出所述封装壳体的部分形成所述接电端。The switch layer according to claim 31, wherein the portion of the static contact conductive element protruding from the package case forms the electrical terminal.
  41. 根据权利要求28所述的开关层,其中,所述可动触头导电组件包括绝缘转盘、拨盘元件和被绝缘地夹持于所述绝缘转盘和所述拨盘元件之间的所述动触导电元件,其中,所述拨盘元件适于被转动以带动所述绝缘转盘和所述动触导电元件相对于一对所述静触导电元件发生转动。The switch layer of claim 28, wherein said movable contact conductive assembly includes an insulating dial, a dial element, and said movable contact is insulated between said insulating dial and said dial element. The contact conductive element, wherein the dial element is adapted to be rotated to drive the insulating turntable and the movable contact conductive element to rotate relative to the pair of static contact conductive elements.
  42. 根据权利要求41所述的开关层,其中,所述动触导电元件沿着所述绝缘转盘的中心轴被嵌合于所述绝缘转盘内,所述动触导电元件具有形成其相对的两个端部的一对动触导电端。The switch layer according to claim 41, wherein the movable contact conductive element is embedded in the insulating turntable along the central axis of the insulating turntable, and the movable contact conductive element has two opposing A pair of movable contact conductive terminals at the end.
  43. 一种储能组件,其特征在于,包括:转座,包括具有收容通道的转座主体和自所述转座主体往下延伸的连接头,所述转座的连接头适于与至少一开关层可传动地连接,其中,所述转座主体包括底盘、自所述底盘往上延伸的支撑壁以及至少一释放臂,所述至少一释放臂包括自所述底盘向上延伸的加强部和沿着所述底盘所设定的周向延伸的悬臂部;被安装于所述收容通道内且被卡持于所述支撑壁的储能元件;以及被安装于所述转座上的驱动转盘,包括转盘主体和自所述转盘主体往下延伸的作动件和释放件,所述作动件对应于所述支撑壁,所述释放件对应于所述至少一释放臂;其中,所述驱动转盘适于被驱动以控制所述储能组件在储能状态和放能状态之间可切换地工作,当所述储能组件处于所述储能状态时,所述驱动转盘被驱动相对于所述转座发生转动以通过所述驱动转盘的作动件带动所述储能元件进行储能;当所述储能组件处于放能状态时,已储能的所述储能元件驱动所述转座进行转动以带动所述至少一开关层;其中,每一所述释放臂具有固定于所述底盘的固定端和相对于所述固定端的自由端,每一所述释放臂包括形成于其自由端的锁止头,其中,所述锁止头适于与形成于作动壳体的限位臂相配合以控制所述储能组件在所述储能态和所述放能态之间可选择地切换。An energy storage assembly, characterized in that it includes: a swivel seat, including a swivel seat body with a receiving channel and a connector extending downward from the swivel seat body, the connector of the swivel seat is suitable for connecting with at least one switch The layers are connected in a driveable manner, wherein the swivel body includes a chassis, a support wall extending upward from the chassis, and at least one release arm, and the at least one release arm includes a reinforcement portion extending upward from the chassis and along A circumferentially extending cantilever portion set on the chassis; an energy storage element installed in the receiving channel and clamped to the support wall; and a drive turntable installed on the rotating base, It includes a turntable main body, an actuating member and a releasing member extending downward from the turntable main body, the actuating member corresponds to the support wall, and the releasing member corresponds to the at least one release arm; wherein the driving The turntable is adapted to be driven to control the energy storage assembly to work switchably between the energy storage state and the energy discharge state, when the energy storage assembly is in the energy storage state, the drive turntable is driven relative to the The turntable rotates to drive the energy storage element to store energy through the actuator of the driving turntable; when the energy storage component is in the state of discharging energy, the stored energy element drives the turntable The base rotates to drive the at least one switch layer; wherein, each of the release arms has a fixed end fixed to the chassis and a free end opposite to the fixed end, and each of the release arms includes a free end formed on its free end. The locking head at the end, wherein the locking head is adapted to cooperate with the limit arm formed on the actuating housing to control the energy storage component to be selectable between the energy storage state and the energy discharge state to switch.
  44. 根据权利要求43所述的储能组件,其中,当所述储能组件处于储能状态时,所述至少一释放臂的锁止头与所述限位臂之间处于锁止状态,所述驱动转盘的释放件在所述转动组件的作用下沿着所述至少一释放臂转动并向下作用于所述至少一释放臂;当所述储能组件处于放能状态时,所述至少一释放臂的锁止头在所述驱动转盘的释放件的作用下与所述限位臂之间 发生脱扣,已储能的所述储能元件带动所述转座转动。The energy storage assembly according to claim 43, wherein when the energy storage assembly is in the energy storage state, the lock head of the at least one release arm is in a locked state with the limit arm, and the The release member driving the turntable rotates along the at least one release arm under the action of the rotating assembly and acts on the at least one release arm downward; when the energy storage assembly is in the energy discharging state, the at least one The locking head of the release arm is released from the limit arm under the action of the release part of the driving turntable, and the stored energy element drives the turntable to rotate.
  45. 根据权利要求43所述的储能组件,其中,所述至少一释放臂的顶表面为弧形面。The energy storage assembly according to claim 43, wherein the top surface of the at least one release arm is an arcuate surface.
  46. 根据权利要求45所述的储能组件,其中,所述弧形面为渐开线面。The energy storage assembly according to claim 45, wherein said arcuate surface is an involute surface.
  47. 根据权利要求43所述的储能组件,其中,所述加强部的宽度尺寸大于所述悬臂部的宽度尺寸。The energy storage assembly according to claim 43, wherein a width dimension of the reinforcement portion is greater than a width dimension of the cantilever portion.
  48. 根据权利要求43所述的储能组件,其中,所述至少一释放臂包括自所述底盘先向上后沿着所述底盘的周向延伸的第一释放臂和自所述底盘先向上后沿着所述底盘的周向延伸的第二释放臂,所述第一释放臂沿着所述底盘的周向的延伸方向与所述第二释放臂沿着所述底盘的周向的延伸方向相反。The energy storage assembly according to claim 43, wherein the at least one release arm includes a first release arm extending from the chassis upwards and then along the circumference of the chassis, and a first release arm extending from the chassis upwards and rearwards The second release arm extending in the circumferential direction of the chassis, the extending direction of the first releasing arm along the circumferential direction of the chassis is opposite to the extending direction of the second releasing arm along the circumferential direction of the chassis .
  49. 根据权利要求48所述的储能组件,其中,所述第一释放臂和所述第二释放臂相对于所述底盘所设定的中心轴对称地布设。The energy storage assembly according to claim 48, wherein the first release arm and the second release arm are arranged symmetrically with respect to a central axis set by the chassis.
  50. 根据权利要求48所述的储能组件,其中,所述第一释放臂的加强部和所述第二释放臂的加强部至少部分重合。The energy storage assembly of claim 48, wherein the reinforced portion of the first release arm and the reinforced portion of the second release arm are at least partially coincident.
  51. 根据权利要求48所述的储能组件,其中,所述第一释放臂的悬臂部和所述第二释放臂的悬臂部共用一个所述加强部。The energy storage assembly according to claim 48, wherein the cantilever portion of the first release arm and the cantilever portion of the second release arm share one reinforcement portion.
PCT/CN2022/102832 2021-07-08 2022-06-30 Rotary electrical switch and switch layer thereof, energy storage component, and assembling method WO2023280045A1 (en)

Applications Claiming Priority (8)

Application Number Priority Date Filing Date Title
CN202110773329.1A CN113488344A (en) 2021-07-08 2021-07-08 Switch energy storage structure and rotary electrical switch
CN202110773329.1 2021-07-08
CN202210599419.8A CN114999838B (en) 2021-07-08 2022-05-30 Rotary electric switch and switch layer thereof
CN202210599419.8 2022-05-30
CN202210636097.XA CN114944295B (en) 2021-07-08 2022-06-07 Rotary electric switch and assembling method thereof
CN202210636097.X 2022-06-07
CN202221407936.2 2022-06-08
CN202221407936.2U CN217847727U (en) 2021-07-08 2022-06-08 Rotary electric switch and energy storage assembly thereof

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CN113488344A (en) * 2021-07-08 2021-10-08 北京光华世通科技有限公司 Switch energy storage structure and rotary electrical switch
CN219370869U (en) * 2023-01-19 2023-07-18 上海良信电器股份有限公司 Contact system for rotary isolating switch and rotary isolating switch

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CN114944295B (en) 2023-11-24
CN217847727U (en) 2022-11-18

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