WO2023246804A1 - Turbine guide vane structure - Google Patents

Turbine guide vane structure Download PDF

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Publication number
WO2023246804A1
WO2023246804A1 PCT/CN2023/101482 CN2023101482W WO2023246804A1 WO 2023246804 A1 WO2023246804 A1 WO 2023246804A1 CN 2023101482 W CN2023101482 W CN 2023101482W WO 2023246804 A1 WO2023246804 A1 WO 2023246804A1
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WO
WIPO (PCT)
Prior art keywords
wall surface
guide vane
turbine guide
vane structure
metal cover
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PCT/CN2023/101482
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French (fr)
Chinese (zh)
Inventor
洪辉
鲍骐力
张诗尧
曹源
谭智勇
张屹尚
Original Assignee
中国航发商用航空发动机有限责任公司
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Publication of WO2023246804A1 publication Critical patent/WO2023246804A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D9/00Stators
    • F01D9/02Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles
    • F01D9/04Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles forming ring or sector
    • F01D9/041Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles forming ring or sector using blades
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D9/00Stators
    • F01D9/02Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D9/00Stators
    • F01D9/02Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles
    • F01D9/04Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles forming ring or sector
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D9/00Stators
    • F01D9/02Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles
    • F01D9/04Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles forming ring or sector
    • F01D9/042Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles forming ring or sector fixing blades to stators

Abstract

A turbine guide vane structure, comprising a CMC component and a metal cover plate, the CMC component comprising an edge plate, and the edge plate being used for acting in concert with the metal cover plate; an axial force applying member is arranged between the edge plate and the metal cover plate, the axial force applying member being used for providing an axial pre-tightening force to the edge plate and the metal cover plate; at least a portion of an axial side surface of the edge plate comprises a notch, the notch comprising a first wall surface; at least part of the first wall surface is an inclined surface; an axial side surface of the metal cover plate acting in concert with said portion of the edge plate comprises a folding part used for acting in concert with the notch; the folding part comprises a side wall surface; the side wall surface is parallel to the first wall surface and is in surface-to-surface contact with the first wall surface. The turbine guide vane structure allows for keeping the metal component and the CMC component in close contact in an axial direction, thereby overcoming radial and axial expansion differences and guaranteeing installation stability.

Description

一种涡轮导叶结构A turbine guide vane structure 技术领域Technical field
本公开涉及涡轮导叶领域,具体涉及CMC涡轮导叶领域。The present disclosure relates to the field of turbine guide vanes, and specifically to the field of CMC turbine guide vanes.
背景技术Background technique
随着民用航空发动机对推力、效率要求的不断提高,发动机进口总温也不断升高,高温起飞工况下涡轮前燃气温度已达1978K。目前,对于涡轮静子件,在采用传统冷却技术和热障涂层技术条件下,传统高温合金材料的服役温度与性能已接近极限,难以满足下一代先进航空发动机的设计要求。As the requirements for thrust and efficiency of civil aviation engines continue to increase, the total engine inlet temperature also continues to rise. Under high-temperature take-off conditions, the gas temperature in front of the turbine has reached 1978K. Currently, for turbine stator parts, using traditional cooling technology and thermal barrier coating technology, the service temperature and performance of traditional high-temperature alloy materials are close to their limits, making it difficult to meet the design requirements of the next generation of advanced aeroengines.
相比于传统高温合金,陶瓷基复合材料(Ceramic Matrix Composites,CMC)具有如下优势:(1)耐高温:通过提高纤维与基体性能并结合使用环境涂层,CMC材料可承载1650℃工作温度;(2)耐腐蚀;(3)密度低:密度约为高温合金的1/4至1/3。基于这些优势,将CMC材料应用于涡轮静子件如涡轮导向叶片,能够从减少冷气用量、提高涡轮温度、减少NOx排放等多方面提升航空发动机性能,从而满足下一代先进航空发动机需求。Compared with traditional high-temperature alloys, Ceramic Matrix Composites (CMC) have the following advantages: (1) High temperature resistance: By improving the properties of fibers and matrix and combining the use of environmental coatings, CMC materials can withstand operating temperatures of 1650°C; (2) Corrosion resistance; (3) Low density: the density is about 1/4 to 1/3 of high-temperature alloys. Based on these advantages, applying CMC materials to turbine stator parts such as turbine guide blades can improve the performance of aeroengines in many aspects such as reducing the amount of cold air, increasing turbine temperature, and reducing NOx emissions, thereby meeting the needs of the next generation of advanced aeroengines.
现阶段,CMC部件需要与金属材料配合使用。但受限于制备工艺流程、增强纤维韧性、基体硬度等原因,CMC材料成型难、加工难,因此难以制备形状复杂的构件,否则为CMC与金属结构的装配和安装带来极大困难。此外,CMC材料热膨胀系数约为金属材料的1/3,在于金属材料装配使用时,容易在径向和轴向方向上产生胀差,进而引起冷气泄露、振动、失去约束等问题。CMC材料耐高温性能好但强度较低,设计CMC涡轮导叶时,需尽量降低CMC结构部分承载的应力,另外同样的高温环境下还需要为金属部件提供足够的保护,以保证导叶结构可靠性。At this stage, CMC components need to be used with metal materials. However, due to limitations in the preparation process, reinforced fiber toughness, matrix hardness and other reasons, CMC materials are difficult to form and process. Therefore, it is difficult to prepare components with complex shapes. Otherwise, it will bring great difficulties to the assembly and installation of CMC and metal structures. In addition, the thermal expansion coefficient of CMC materials is about 1/3 that of metal materials. When metal materials are assembled and used, it is easy to produce expansion differences in the radial and axial directions, which can lead to problems such as cold air leakage, vibration, and loss of restraint. CMC material has good high temperature resistance but low strength. When designing CMC turbine guide vanes, it is necessary to reduce the stress carried by the CMC structural part as much as possible. In addition, sufficient protection for metal parts needs to be provided in the same high temperature environment to ensure the reliability of the guide vane structure. sex.
公开内容public content
本公开的一个目的是提供一种涡轮导叶结构,能够有效保持金属部件与CMC部件之间在轴向上的紧密接触,克服轴向上的胀差问题。An object of the present disclosure is to provide a turbine guide vane structure that can effectively maintain close contact between metal components and CMC components in the axial direction and overcome the problem of axial expansion.
为实现上述目的的涡轮导叶结构包括CMC部件和金属盖板,所述CMC部件 包括缘板,所述缘板用于与所述金属盖板配合。所述缘板和所述金属盖板之间设置轴向施力件,所述轴向施力件用于提供轴向预紧力;至少部分所述缘板的轴向侧面包括缺口,所述缺口包括第一壁面,至少部分所述第一壁面为斜面,与该部分缘板配合的所述金属盖板的轴向侧面包括翻折部,用于与所述缺口配合,所述翻折部包括侧壁面,所述侧壁面与所述第一壁面平行并与所述第一壁面面面接触。To achieve the above purpose, the turbine guide vane structure includes CMC components and metal cover plates. The CMC components It includes an edge plate, and the edge plate is used to cooperate with the metal cover plate. An axial force applying member is provided between the edge plate and the metal cover plate, and the axial force applying member is used to provide an axial preload force; at least part of the axial side of the edge plate includes a notch, and the The notch includes a first wall surface, at least part of the first wall surface is an inclined surface, and the axial side surface of the metal cover plate that cooperates with this part of the edge plate includes a folding portion for matching with the notch, and the folding portion It includes a side wall surface, which is parallel to the first wall surface and in surface contact with the first wall surface.
在一个或多个实施例中,所述斜面和所述侧壁面的接触长度大于所述CMC部件和所述金属盖板在轴向方向上的膨胀量之差与所述斜面倾斜角余弦值的比值。In one or more embodiments, the contact length between the inclined surface and the side wall surface is greater than the difference between the expansion amount of the CMC component and the metal cover plate in the axial direction and the cosine of the inclination angle of the inclined surface. ratio.
在一个或多个实施例中,所述缺口还包括第二壁面,至少部分所述第二壁面设置成平行于轴向方向,所述翻折部还包括径向末端,所述第二壁面用于隔开所述径向末端与CMC部件。In one or more embodiments, the notch further includes a second wall, at least part of the second wall is arranged parallel to the axial direction, the folded portion further includes a radial end, and the second wall is to separate the radial end from the CMC component.
在一个或多个实施例中,至少部分所述缘板的周向侧面包括缺口,与该部分缘板配合的所述金属盖板的周向侧面包括翻折部。In one or more embodiments, at least part of the circumferential side of the edge plate includes a notch, and the circumferential side of the metal cover plate that cooperates with the part of the edge plate includes a folded portion.
在一个或多个实施例中,至少部分所述第一壁面设置成平行于径向方向。In one or more embodiments, at least part of said first wall is arranged parallel to the radial direction.
在一个或多个实施例中,所述缺口设置在该涡轮导叶结构的吸力面侧。In one or more embodiments, the notch is provided on the suction side of the turbine guide vane structure.
在一个或多个实施例中,所述缺口设置在该涡轮导叶结构的尾缘侧。In one or more embodiments, the notch is provided on the trailing edge side of the turbine guide vane structure.
在一个或多个实施例中,该涡轮导叶结构还包括连接杆,所述连接杆贯穿所述CMC部件和所述金属盖板,所述轴向施力件在一温度下的长度变化量设置成大于相同温度下所述连接杆和所述CMC部件的径向膨胀量之差。In one or more embodiments, the turbine guide vane structure further includes a connecting rod that penetrates the CMC component and the metal cover plate, and the length variation of the axial force applying member at a temperature It is set to be greater than the difference in radial expansion of the connecting rod and the CMC component at the same temperature.
在一个或多个实施例中,至少部分所述第一壁面和所述侧壁面设置成平行于径向方向,所述第一壁面与所述侧壁面的接触长度设置成大于所述连接杆和所述CMC部件在径向膨胀量之差。In one or more embodiments, at least part of the first wall surface and the side wall surface are arranged parallel to the radial direction, and the contact length of the first wall surface and the side wall surface is set to be larger than the connecting rod and the side wall surface. The difference in radial expansion of the CMC components.
在一个或多个实施例中,所述金属盖板与所述缘板之间还包括环向密封件。In one or more embodiments, a circumferential seal is further included between the metal cover plate and the edge plate.
上述涡轮导叶结构通过设置轴向施力件提供轴向上的回弹力,还提呈倾斜角度面接触的侧壁面和第一壁面,二者的配合使高温合金与CMC在产生胀差后仍能在轴向上保持接触,同时保证了CMC叶身受到的轴向力传递到高温合金结构上,有效克服受热膨胀后金属与CMC材料在径向和轴向上的胀差,避免产生冷气泄露、振动、失去约束等问题,保证了导叶结构可靠性。 The above-mentioned turbine guide vane structure provides an axial rebound force by setting an axial force applying member, and also provides a side wall surface and a first wall surface that are in contact with each other at an inclined angle. The cooperation of the two enables the high-temperature alloy and CMC to remain in contact with each other after the expansion difference occurs. It can maintain contact in the axial direction, while ensuring that the axial force on the CMC blade is transmitted to the high-temperature alloy structure, effectively overcoming the radial and axial expansion differences between the metal and the CMC material after thermal expansion, and avoiding cold air leakage. , vibration, loss of restraint and other problems, ensuring the structural reliability of the guide vane.
附图说明Description of the drawings
本公开的上述的以及其他的特征、性质和优势将通过下面结合附图和实施例的描述而变得更加明显,其中:The above and other features, properties and advantages of the present disclosure will become more apparent from the following description taken in conjunction with the accompanying drawings and embodiments, in which:
图1是典型航空发动机的结构示意图。Figure 1 is a schematic structural diagram of a typical aeroengine.
图2是典型涡轮导向叶片的结构示意图。Figure 2 is a schematic structural diagram of a typical turbine guide blade.
图3是涡轮导叶的一个实施例的拆分图。Figure 3 is an exploded view of an embodiment of a turbine guide vane.
图4是涡轮导叶结构的一个实施例的正视图。Figure 4 is a front view of one embodiment of the turbine guide vane structure.
图5是涡轮导叶结构的一个实施例的剖面图。Figure 5 is a cross-sectional view of an embodiment of a turbine guide vane structure.
图6A是图4中A处的放大图。FIG. 6A is an enlarged view of position A in FIG. 4 .
图6B是图5中B处的放大图。FIG. 6B is an enlarged view of position B in FIG. 5 .
图7是涡轮导叶结构的另一个实施例的正视图。Figure 7 is a front view of another embodiment of a turbine guide vane structure.
图8是图7中C处的放大图。FIG. 8 is an enlarged view of position C in FIG. 7 .
符号标记说明Symbol marking description
1、短舱1. Nacelle
2、风扇2. Fan
3、压气机3. Compressor
4、燃烧室4. Combustion chamber
5、涡轮5. Turbine
6、缘板6. Edge plate
7、翻折部7. Folding part
8、缺口8. Gap
9、金属盖板9. Metal cover
10、涡轮导叶10. Turbine guide vanes
11、发动机轴线11. Engine axis
12、CMC部件12. CMC components
13、上盖板13. Upper cover
14、下托板14. Lower support plate
15、连接杆 15. Connecting rod
71、侧壁面71. Side wall surface
72、径向末端72. Radial end
81、第一壁面81. The first wall
82、第二壁面82. Second wall
121、上缘板121. Upper edge plate
123、下缘板123. Lower edge plate
132、安装孔132. Installation holes
122、叶身122. Leaf body
127、环向密封件127. Circular seals
141、凸台141. Boss
150、轴向施力件150. Axial force applying member
160、螺帽160. Nut
具体实施方式Detailed ways
下面结合具体实施例和附图对本公开作进一步说明,在以下的描述中阐述了更多的细节以便于充分理解本公开,但是本公开显然能够以多种不同于此描述的其它方式来实施,本领域技术人员可以在不违背本公开内涵的情况下根据实际应用情况作类似推广、演绎,因此不应以此具体实施例的内容限制本公开的保护范围。The present disclosure will be further described below in conjunction with specific embodiments and drawings. More details are set forth in the following description in order to fully understand the present disclosure. However, the present disclosure can obviously be implemented in a variety of other ways that are different from this description. Those skilled in the art can make similar generalizations and deductions based on actual application conditions without violating the connotation of the present disclosure. Therefore, the protection scope of the present disclosure should not be limited by the content of the specific embodiments.
需要注意的是,这些以及后续其他的附图均仅作为示例,其并非是按照等比例的条件绘制的,并且不应该以此作为对本公开实际要求的保护范围构成限制。It should be noted that these and other subsequent drawings are only examples and are not drawn to equal scale, and should not be used to limit the scope of protection actually claimed by the present disclosure.
发动机的典型结构参照图1理解,主要包括短舱1、风扇2、压气机3、燃烧室4、涡轮5等部分,涡轮5中包含一定数量的涡轮导叶(turbine guide vane)10,用于整理上游气流。The typical structure of the engine can be understood with reference to Figure 1. It mainly includes nacelle 1, fan 2, compressor 3, combustion chamber 4, turbine 5 and other parts. Turbine 5 contains a certain number of turbine guide vanes 10 for Organize upstream airflow.
结合图2所示,涡轮导叶10设置在燃气涡轮发动机高温涡轮部件中,用于对上游高温高压气体进行整流并将其输出到下游。涡轮导叶10一般安装在机匣上,与机匣共同组成静子。由于发动机进口总温不断升高,高温起飞工况下涡轮前燃气温度较高。现涡轮导叶10可采用陶瓷基复合材料(Ceramic Matrix Composites, CMC)和金属部件共同制成,包括CMC部件12和金属盖板9。金属盖板9包括上盖板13和下托板14;CMC部件12包括缘板6,缘板6包括上缘板121和下缘板123。缘板6用于与金属盖板9配合,完成CMC部件与金属部件之间的装配。As shown in FIG. 2 , the turbine guide vane 10 is provided in the high-temperature turbine component of the gas turbine engine, and is used to rectify the upstream high-temperature and high-pressure gas and output it to the downstream. The turbine guide vanes 10 are generally installed on the casing, and together with the casing form a stator. As the total engine inlet temperature continues to rise, the gas temperature in front of the turbine is higher under high-temperature take-off conditions. Nowadays, the turbine guide vane 10 can be made of ceramic matrix composites (Ceramic Matrix Composites, CMC) and metal parts are made together, including CMC part 12 and metal cover 9. The metal cover 9 includes an upper cover 13 and a lower supporting plate 14; the CMC component 12 includes an edge plate 6, which includes an upper edge plate 121 and a lower edge plate 123. The edge plate 6 is used to cooperate with the metal cover plate 9 to complete the assembly between the CMC components and the metal components.
但CMC部件12与金属盖板9的热膨胀系数具有较大差异,因此涡轮导叶在高温工作条件下,将在轴向和径向方向上产生一定胀差,进而引起冷气泄露、振动、失去约束等问题。此外,CMC材料的强度相较于金属材料较低,但能承受较高的高温,因此涡轮导叶结构还要同时兼顾CMC材料和金属材料的强度和耐温特性,以保证导叶结构的可靠性。However, the thermal expansion coefficients of the CMC component 12 and the metal cover plate 9 are quite different. Therefore, under high temperature operating conditions, the turbine guide vanes will produce a certain expansion difference in the axial and radial directions, which will cause cold air leakage, vibration, and loss of restraint. And other issues. In addition, the strength of CMC materials is lower than that of metal materials, but it can withstand higher temperatures. Therefore, the turbine guide vane structure must take into account the strength and temperature resistance properties of both CMC materials and metal materials to ensure the reliability of the guide vane structure. sex.
本公开的涡轮导叶结构能够缓解轴向上的热失配问题,并且还能兼顾CMC材料和金属材料的强度和耐温特性,保证导叶结构的可靠性。The disclosed turbine guide vane structure can alleviate the thermal mismatch problem in the axial direction, and can also take into account the strength and temperature resistance characteristics of CMC materials and metal materials to ensure the reliability of the guide vane structure.
如图2和图3所示,涡轮导叶10包括CMC部件12和金属盖板9,金属盖板9包括上盖板13和下托板14。需要说明的是,在图2和图3所示的坐标轴中,X方向表示轴向方向,如发动机轴线11所示的延伸方向;Y方向表示涡轮的径向方向。可以理解的是,在图3中,对于单位叶片,与X方向和Y方向均垂直的Z方向代表周向方向。轴向侧面指的是缘板沿X轴两端的面,也即图3中左右方向;周向侧面指的是沿Z轴两端的面,也即图3中的前后方向。As shown in FIGS. 2 and 3 , the turbine guide vane 10 includes a CMC component 12 and a metal cover plate 9 . The metal cover plate 9 includes an upper cover plate 13 and a lower supporting plate 14 . It should be noted that in the coordinate axes shown in Figures 2 and 3, the X direction represents the axial direction, such as the extension direction shown by the engine axis 11; the Y direction represents the radial direction of the turbine. It can be understood that in FIG. 3 , for the unit blade, the Z direction that is perpendicular to both the X direction and the Y direction represents the circumferential direction. The axial side refers to the surface along the two ends of the X-axis, that is, the left and right direction in Figure 3; the circumferential side refers to the surface along the two ends of the Z-axis, which is the front-to-back direction in Figure 3.
上盖板13、下托板14以及CMC部件12之间由连接杆15连接。CMC部件12包括上缘板121、下缘板123和连接上缘板121与下缘板123的叶身122。上缘板121、下缘板123和叶身122可以是一体制成的,即纤维是连续的;也可以分别制备再组装为整体结构,即纤维不连续。工作时,CMC上下缘板与CMC叶身122组成流道,与高温燃气接触,隔绝了其他金属件与燃气的直接接触,起到了保护作用。The upper cover 13 , the lower supporting plate 14 and the CMC component 12 are connected by connecting rods 15 . The CMC component 12 includes an upper edge plate 121 , a lower edge plate 123 and an airfoil 122 connecting the upper edge plate 121 and the lower edge plate 123 . The upper edge plate 121, the lower edge plate 123 and the blade body 122 can be made in one piece, that is, the fibers are continuous; or they can be prepared separately and then assembled into an integral structure, that is, the fibers are discontinuous. During operation, the upper and lower edge plates of the CMC and the CMC blade body 122 form a flow channel, which is in contact with high-temperature gas and isolates other metal parts from direct contact with the gas, thus playing a protective role.
上缘板121与上盖板13配合,下缘板123与下托板14配合,连接杆15穿过上盖板13、CMC部件12以及下托板14,并通过一端的螺帽160施加拧紧力,实现CMC部件12、上盖板13和下托板14之间的连接约束。上盖板13通过挂钩安装边131与安装孔132与外部机匣连接,以实现涡轮导叶10的固定。The upper edge plate 121 cooperates with the upper cover plate 13, the lower edge plate 123 cooperates with the lower supporting plate 14, the connecting rod 15 passes through the upper cover plate 13, the CMC component 12 and the lower supporting plate 14, and is tightened through the nut 160 at one end. force to realize the connection constraints between the CMC component 12, the upper cover plate 13 and the lower supporting plate 14. The upper cover 13 is connected to the external casing through the hook mounting edge 131 and the mounting hole 132 to secure the turbine guide vane 10 .
继续参照图3至图5理解,在本公开的该涡轮导叶结构中,缘板6和金属盖板9之间设置轴向施力件150,轴向施力件150用于提供轴向预紧力,如弹簧等弹性件,或者由形状记忆合金制成的施力件,依靠形状记忆合金的伪弹性 (pseudoelasticity),通过在高温下的热膨胀向缘板6和金属盖板9施加轴向预紧力。至少部分缘板6的轴向侧面包括缺口8,缺口8包括第一壁面81,至少部分第一壁面81为斜面,与该部分缘板6配合的金属盖板9的轴向侧面包括翻折部7,翻折部7用于与缺口8配合。翻折部7包括侧壁面71,侧壁面71与第一壁面81平行并与第一壁面81面面接触。Continuing to refer to FIGS. 3 to 5 , it can be understood that in the turbine guide vane structure of the present disclosure, an axial force applying member 150 is provided between the edge plate 6 and the metal cover plate 9 , and the axial force applying member 150 is used to provide axial predetermination. Tightening force, such as elastic parts such as springs, or force-applying parts made of shape memory alloys, rely on the pseudo-elasticity of shape memory alloys (pseudoelasticity), applying an axial preload force to the edge plate 6 and the metal cover plate 9 through thermal expansion at high temperatures. At least part of the axial side of the edge plate 6 includes a notch 8. The notch 8 includes a first wall 81. At least part of the first wall 81 is a slope. The axial side of the metal cover 9 that cooperates with this part of the edge plate 6 includes a folded portion. 7. The folded portion 7 is used to cooperate with the notch 8. The folded portion 7 includes a side wall surface 71 which is parallel to the first wall surface 81 and in surface contact with the first wall surface 81 .
将至少部分轴向侧面上的第一壁面81设置为斜面,也即相对于X方向形成一定夹角a,第一壁面81和侧壁面71能产生径向和轴向两个方向上的分力,也即沿Y方向的分力和沿X方向上的分力。在轴向施力件150的作用下,呈斜面的第一壁面81和侧壁面71能始终保证轴向上的紧密接触。由于初始安装时轴向施力件150处于压缩状态,并因此压缩而提供径向预紧力。受热膨胀后,由于金属热膨胀系数大,所以在径向和轴向方向上,金属盖板的变形量都大于CMC部分。此时,诸如弹性件等轴向施力件150产生一定的压缩回复力,首先抵消膨胀差在径向上造成的间隙,还借助于斜面的设计产生轴向方向上的移动,使得第一壁面81和侧壁面71两斜面紧密贴靠,侧壁面71和第一壁面81两斜面的相互错动可以同时抵消在轴向上造成的间隙,能够一定程度上克服轴向上的胀差,保证了安装稳定性和密封性,缓解了轴向方向上的热失配问题。At least part of the first wall surface 81 on the axial side is set as an inclined surface, that is, a certain angle a is formed with respect to the X direction. The first wall surface 81 and the side wall surface 71 can generate component forces in both the radial and axial directions. , that is, the component force along the Y direction and the component force along the X direction. Under the action of the axial force applying member 150, the inclined first wall surface 81 and the side wall surface 71 can always ensure close contact in the axial direction. Since the axial force applying member 150 is in a compressed state during initial installation, it is compressed to provide a radial preload force. After thermal expansion, due to the large thermal expansion coefficient of the metal, the deformation of the metal cover plate is greater than that of the CMC part in both the radial and axial directions. At this time, the axial force applying member 150 such as the elastic member generates a certain compression restoring force, which first offsets the gap in the radial direction caused by the expansion difference, and also generates movement in the axial direction with the help of the design of the inclined surface, so that the first wall 81 The two inclined surfaces of the side wall surface 71 are in close contact with each other. The mutual displacement of the two inclined surfaces of the side wall surface 71 and the first wall surface 81 can simultaneously offset the gap caused in the axial direction, overcome the axial expansion difference to a certain extent, and ensure the installation The stability and sealing performance alleviate the thermal mismatch problem in the axial direction.
轴向施力件150可以与缺口8设置在径向方向上的同侧,如图3所示;也可以设置在不同侧,如图7所示。缺口8可以同时设置在轴向两侧,也可以仅设置在轴向一侧,即可实现缓解轴向胀差的效果。如在图7所示的实施例中,轴向施力件150持续的向CMC部件施加向上的回弹力,在发生受热膨胀时,回弹力能够补充CMC部件和金属部件之间的胀差,借助于倾斜配合的位于轴向一侧的第一壁面81和侧壁面71,即可实现轴向方向上的补偿,进而同时减少轴向和径向上的胀差影响。The axial force applying member 150 can be disposed on the same side in the radial direction as the notch 8, as shown in Figure 3; it can also be disposed on different sides, as shown in Figure 7. The notch 8 can be provided on both sides of the axial direction at the same time, or can be provided on only one side of the axial direction, so as to achieve the effect of alleviating the axial expansion difference. As in the embodiment shown in FIG. 7 , the axial force applying member 150 continuously applies an upward rebound force to the CMC component. When thermal expansion occurs, the rebound force can compensate for the expansion difference between the CMC component and the metal component. With the first wall surface 81 and the side wall surface 71 located on the axial side that are tilted, compensation in the axial direction can be achieved, thereby simultaneously reducing the effects of expansion differences in the axial and radial directions.
在一些实施例中,缺口8设置在该涡轮导叶结构的尾缘侧。如继续参照图7所示,右侧F区域表示叶片前缘,左侧T区域表示叶片尾缘,叶片前缘处的压力大于叶片尾缘,气流将从F区域流向T区域。在一个实施例中,缺口8和翻折部7仅设置在涡轮导叶的尾缘侧,也即叶片靠近T区域的一侧,从而借助气压,在气动力作用下将位于CMC部件12上的受力通过面面接触传递至金属部件上,将CMC部件上的力转移至由金属部件承受,从而减少了CMC部件上的自身应力,缓解胀差的同 时也保证CMC部件的强度始终满足要求。In some embodiments, the notch 8 is provided on the trailing edge side of the turbine guide vane structure. As shown in FIG. 7 , the right F area represents the blade leading edge, and the left T area represents the blade trailing edge. The pressure at the blade leading edge is greater than the blade trailing edge, and the airflow will flow from the F area to the T area. In one embodiment, the notch 8 and the folded portion 7 are only provided on the trailing edge side of the turbine guide vane, that is, the side of the blade close to the T area, so that with the help of air pressure, the parts located on the CMC component 12 will be moved under the action of aerodynamic force. The force is transmitted to the metal parts through face-to-face contact, and the force on the CMC parts is transferred to the metal parts, thereby reducing the self-stress on the CMC parts and alleviating the expansion difference at the same time. It also ensures that the strength of CMC components always meets the requirements.
在一些实施例中,为了保证工作时上缘板121和上盖板13不发生分离,斜面和侧壁面71的接触长度需要满足一定长度。参照图6A理解,斜面和侧壁面71的接触长度需持续地大于CMC部件12和金属盖板在轴向方向上的膨胀量之差与斜面的倾斜角a的余弦值的比值,也即L1·cos(a)>ΔLx,其中L1是接触面的接触长度,ΔLx是某一高温下上盖板13和上缘板121在轴向方向,也即X方向上的膨胀量之差,从而保证在发动机工作时上缘板121和上盖板13始终凭借斜面的配合保证金属部件和CMC部件间的连接。In some embodiments, in order to ensure that the upper edge plate 121 and the upper cover plate 13 do not separate during operation, the contact length between the inclined surface and the side wall surface 71 needs to meet a certain length. Referring to Figure 6A, it is understood that the contact length between the inclined surface and the side wall surface 71 needs to be continuously greater than the ratio of the difference between the expansion amount of the CMC component 12 and the metal cover plate in the axial direction to the cosine of the inclination angle a of the inclined surface, that is, L1· cos(a)>ΔLx, where L1 is the contact length of the contact surface, and ΔLx is the difference in expansion amount between the upper cover plate 13 and the upper edge plate 121 in the axial direction, that is, the X direction, at a certain high temperature, thereby ensuring that When the engine is running, the upper edge plate 121 and the upper cover plate 13 always rely on the cooperation of the inclined surfaces to ensure the connection between the metal parts and the CMC parts.
在一些实施例中,如图3所示,所述缺口8还包括第二壁面82,所述翻折部7还包括径向末端72,所述第二壁面82用于隔开所述径向末端72与CMC部件12。由于CMC材质相比于金属材质更耐高温,因此第二壁面82能够避免金属材质的翻折部7的径向末端72直接接触CMC叶身122附近的高温气体,从而有效保护了金属材质的部件,避免其因高温而受到损坏。In some embodiments, as shown in FIG. 3 , the notch 8 further includes a second wall 82 , the folded portion 7 further includes a radial end 72 , and the second wall 82 is used to separate the radial end. End 72 and CMC component 12 . Since the CMC material is more resistant to high temperatures than metal materials, the second wall 82 can prevent the radial end 72 of the metal folding portion 7 from directly contacting the high-temperature gas near the CMC blade 122 , thereby effectively protecting the metal components. , to prevent it from being damaged by high temperatures.
在上述实施例的基础之上,至少部分第二壁面82设置成平行于轴向方向,也即第二壁面82平行于X轴方向,以起到缓冲保护的作用。可以理解的是,第二壁面82还可以设置成能够起到缓冲保护作用的其他带有角度的倾斜面。Based on the above embodiment, at least part of the second wall surface 82 is arranged parallel to the axial direction, that is, the second wall surface 82 is parallel to the X-axis direction, so as to play a buffering and protective role. It can be understood that the second wall surface 82 can also be configured as other angled inclined surfaces that can play a buffering and protective role.
此外,至少部分所述缘板6的周向侧面也可以包括缺口8’,与该部分缘板配合的所述金属部件的周向侧面包括翻折部7’。如图3和图5所示,缺口8’也包括第一壁面81’,翻折部7’包括侧壁面71’,第一壁面81’和侧壁面71’面面接触。In addition, at least part of the circumferential side of the edge plate 6 may also include a notch 8', and the circumferential side of the metal component mated with this part of the edge plate may include a folded portion 7'. As shown in Figures 3 and 5, the notch 8' also includes a first wall surface 81', the folded portion 7' includes a side wall surface 71', and the first wall surface 81' and the side wall surface 71' are in face-to-face contact.
在一些实施例中,至少部分第一壁面81设置成平行于径向方向,也即平行于Y方向。如图3中下缘板123上的缺口8’所示,第一壁面81’平行于Y方向,与第一壁面81平行的侧壁面71’也平行于Y方向。继续参照图5所示,位于上盖板13或下托板14的周向侧面上的翻折部7’的侧壁面71’也平行于Y轴方向,与位于上缘板121或下缘板123的周向侧面上的缺口8’的第一壁面81’贴合,设置成径向方向能够有助于实现力的较佳传递。In some embodiments, at least part of the first wall 81 is arranged parallel to the radial direction, that is, parallel to the Y direction. As shown in the notch 8' on the lower edge plate 123 in Figure 3, the first wall surface 81' is parallel to the Y direction, and the side wall surface 71' parallel to the first wall surface 81 is also parallel to the Y direction. Continuing to refer to FIG. 5 , the side wall surface 71 ′ of the folded portion 7 ′ located on the circumferential side of the upper cover plate 13 or the lower supporting plate 14 is also parallel to the Y-axis direction, and is located on the upper edge plate 121 or the lower edge plate. The first wall surface 81' of the notch 8' on the circumferential side of 123 fits, and is arranged in a radial direction to help achieve better transmission of force.
此时,为保证CMC部件与金属部件彼此不脱离,在上述实施例的基础之上,第一壁面81’与侧壁面71’的接触面长度L2持续地大于连接杆15和CMC部件12在径向膨胀量之差。如图6B所示,L2>ΔLy,ΔLy是高温下连接杆15和CMC部件12在 径向方向上的膨胀量之差。满足上述公式,则能够保证在高温下CMC部件12与金属盖板9始终在径向上保持接触而不发生脱离。At this time, in order to ensure that the CMC component and the metal component do not separate from each other, based on the above embodiment, the contact surface length L2 of the first wall surface 81' and the side wall surface 71' is continuously larger than the diameter of the connecting rod 15 and the CMC component 12. The difference in expansion amount. As shown in Figure 6B, L2>ΔLy, ΔLy is the relationship between the connecting rod 15 and the CMC component 12 at high temperature. The difference in expansion in the radial direction. If the above formula is satisfied, it can be ensured that the CMC component 12 and the metal cover plate 9 always maintain contact in the radial direction without separation at high temperatures.
继续参照图5所示,位于涡轮导叶结构左侧的区域P为压力面侧,位于涡轮导叶结构右侧的区域S为吸力面侧,由于压力面的工作气压高于吸力面,因此,在一个实施例中,缺口8’和翻折部7’设置在该涡轮导叶结构的吸力面侧,以在气动力作用下,CMC部件12在环向,也即周向上也能够贴靠高温合金,保证了环向力能够传递到高温合金结构上,进而保证导叶结构的可靠性。Continuing to refer to Figure 5, the area P located on the left side of the turbine guide vane structure is the pressure surface side, and the area S located on the right side of the turbine guide vane structure is the suction surface side. Since the working air pressure on the pressure surface is higher than the suction surface, therefore, In one embodiment, the notch 8' and the folded portion 7' are provided on the suction side of the turbine guide vane structure, so that under the action of aerodynamic force, the CMC component 12 can also be close to the high temperature in the circumferential direction, that is, in the circumferential direction. Alloy ensures that the hoop force can be transmitted to the high-temperature alloy structure, thereby ensuring the reliability of the guide vane structure.
在一个实施例中,轴向施力件150在一温度下的径向长度变化量大于相同温度下连接杆15和CMC部件12的径向伸长量之差。轴向施力件150可为高温合金或陶瓷材料制成的弹性件,例如弹片、碟形弹簧等;也可以为热膨胀系数大于连接杆15热膨胀系数的特定材料,如形状记忆合金制成的施力件。轴向施力件150能够在高温下,通过弹性恢复或热膨胀性能,使CMC部件12与金属盖板9仍保持紧密接触。轴向施力件150在高温时能够恢复伸长或受热膨胀,通过选择合适参数的弹簧或合适热膨胀系数的材料,使其在高温下的长度变化量ΔLs大于相同温度下连接杆15和CMC部件12的径向伸长量之差,也即ΔLs>ΔLy,从而保证CMC上缘板121与轴向施力件150、CMC下缘板123与金属下托板14始终能够保持紧密接触装配。ΔLy是某一高温下连接杆15和CMC部件12在径向膨胀量之差。因此,通过弹性件、斜接触面的配合使CMC材料与高温合金在高温条件下始终保持紧密接触,同时克服了径向和轴向胀差,保证了安装稳定性。In one embodiment, the radial length change of the axial force applying member 150 at a temperature is greater than the difference in radial extension of the connecting rod 15 and the CMC component 12 at the same temperature. The axial force applying member 150 can be an elastic member made of high-temperature alloy or ceramic material, such as a spring, a disc spring, etc.; it can also be a specific material with a thermal expansion coefficient greater than the thermal expansion coefficient of the connecting rod 15, such as an elastic member made of a shape memory alloy. force parts. The axial force applying member 150 can maintain close contact between the CMC component 12 and the metal cover 9 through elastic recovery or thermal expansion properties at high temperatures. The axial force applying member 150 can resume elongation or thermal expansion at high temperature. By selecting a spring with appropriate parameters or a material with an appropriate thermal expansion coefficient, its length change ΔLs at high temperature is greater than that of the connecting rod 15 and CMC components at the same temperature. The difference in radial extension of 12, that is, ΔLs>ΔLy, ensures that the CMC upper edge plate 121 and the axial force applying member 150, and the CMC lower edge plate 123 and the metal lower supporting plate 14 can always maintain close contact assembly. ΔLy is the difference between the radial expansion amounts of the connecting rod 15 and the CMC component 12 at a certain high temperature. Therefore, through the cooperation of elastic parts and oblique contact surfaces, the CMC material and the high-temperature alloy always maintain close contact under high temperature conditions, while overcoming the radial and axial expansion differences, ensuring installation stability.
在一些实施例中,金属盖板与缘板之间还包括环向密封件127。例如,在图7中,当下缘板123和下托板14还采用凸台141面面配合时,环向密封件127设置在凸台141和下缘板123所开设的凹槽内,用于阻挡气流流动路径,避免气体泄漏。In some embodiments, a circumferential seal 127 is further included between the metal cover plate and the edge plate. For example, in Figure 7, when the lower edge plate 123 and the lower supporting plate 14 are also matched with the boss 141, the circumferential seal 127 is disposed in the groove opened by the boss 141 and the lower edge plate 123 for Block the airflow path to avoid gas leakage.
上述涡轮导叶结构通过设置倾斜的侧壁面和第一壁面,能够保证CMC部件与金属部件之间在轴向上的紧密接触,还可以借助压差,通过面接触转移受力,尽量降低了CMC部分承载的应力;此外,通过设置第二壁面有效保护了金属部件,避免其受到高温的直接冲击,提高结构的稳定性。The above-mentioned turbine guide vane structure can ensure close axial contact between CMC components and metal components by configuring inclined side walls and first wall surfaces. It can also use pressure differences to transfer forces through surface contact to minimize CMC. Partially bear the stress; in addition, by setting up the second wall, the metal components are effectively protected from direct impact of high temperatures and the stability of the structure is improved.
需要说明的是,上述介绍中使用“第一”、“第二”等词语来限定零部件,仅仅是为了便于对相应零部件进行区别,如没有另行声明,上述词语并没有特殊 含义,不代表主次,因此不能理解为对本申请保护范围的限制。It should be noted that the use of words such as "first" and "second" in the above introduction to define parts is only to facilitate the distinction between corresponding parts. Unless otherwise stated, the above words have no special meaning. The meaning does not represent the primary or secondary meaning, and therefore cannot be understood as limiting the scope of protection of this application.
同时,本申请使用了特定词语来描述本申请的实施例。如“一个实施例”、“一实施例”、和/或“一些实施例”意指与本申请至少一个实施例相关的某一特征、结构或特点。因此,应强调并注意的是,本说明书中在不同位置两次或多次提及的“一实施例”或“一个实施例”或“一替代性实施例”并不一定是指同一实施例。此外,本申请的一个或多个实施例中的某些特征、结构或特点可以进行适当的组合。At the same time, this application uses specific words to describe the embodiments of the application. For example, "one embodiment", "an embodiment", and/or "some embodiments" means a certain feature, structure or characteristic related to at least one embodiment of the present application. Therefore, it should be emphasized and noted that “one embodiment” or “an embodiment” or “an alternative embodiment” mentioned twice or more at different places in this specification does not necessarily refer to the same embodiment. . In addition, certain features, structures or characteristics in one or more embodiments of the present application may be appropriately combined.
本公开虽然以较佳实施例公开如上,但其并不是用来限定本公开,任何本领域技术人员在不脱离本公开的精神和范围内,都可以做出可能的变动和修改。因此,凡是未脱离本公开技术方案的内容,依据本公开的技术实质对以上实施例所作的任何修改、等同变化及修饰,均落入本公开权利要求所界定的保护范围之内。 Although the present disclosure is disclosed above in terms of preferred embodiments, this is not intended to limit the present disclosure. Any person skilled in the art can make possible changes and modifications without departing from the spirit and scope of the present disclosure. Therefore, any modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present disclosure that do not deviate from the technical solution of the present disclosure shall fall within the protection scope defined by the claims of the present disclosure.

Claims (10)

  1. 一种涡轮导叶结构,包括CMC部件(12)和金属盖板(9),所述CMC部件包括缘板(6),所述缘板(6)用于与所述金属盖板(9)配合,其特征在于,A turbine guide vane structure includes a CMC component (12) and a metal cover plate (9). The CMC component includes an edge plate (6), and the edge plate (6) is used to communicate with the metal cover plate (9). Cooperation is characterized by,
    所述缘板(6)和所述金属盖板(9)之间设置轴向施力件(150),所述轴向施力件(150)用于向所述缘板(6)和所述金属盖板(9)提供轴向预紧力;An axial force applying member (150) is provided between the edge plate (6) and the metal cover plate (9). The axial force applying member (150) is used to apply force to the edge plate (6) and the metal cover plate (9). The metal cover (9) provides axial preload;
    至少部分所述缘板(6)的轴向侧面包括缺口(8),所述缺口(8)包括第一壁面(81),至少部分所述第一壁面(81)为斜面,At least part of the axial side of the edge plate (6) includes a notch (8), the notch (8) includes a first wall surface (81), and at least part of the first wall surface (81) is a slope,
    与该部分缘板配合的所述金属盖板(9)的轴向侧面包括翻折部(7),用于与所述缺口(8)配合,所述翻折部(7)包括侧壁面(71),所述侧壁面(71)与所述第一壁面(81)平行并与所述第一壁面(81)面面接触。The axial side of the metal cover plate (9) that cooperates with the partial edge plate includes a folded portion (7) for matching with the notch (8). The folded portion (7) includes a side wall surface ( 71), the side wall surface (71) is parallel to the first wall surface (81) and in surface contact with the first wall surface (81).
  2. 如权利要求1所述的涡轮导叶结构,其特征在于,所述斜面和所述侧壁面(71)的接触长度大于所述CMC部件(12)和所述金属盖板(9)在轴向方向上的膨胀量之差与所述斜面倾斜角余弦值的比值。The turbine guide vane structure according to claim 1, characterized in that the contact length between the inclined surface and the side wall surface (71) is greater than the axial length between the CMC component (12) and the metal cover plate (9). The ratio of the difference in expansion amount in the direction to the cosine of the inclination angle of the inclined plane.
  3. 如权利要求1所述的涡轮导叶结构,其特征在于,所述缺口(8)还包括第二壁面(82),所述翻折部(7)还包括径向末端(72),所述第二壁面(82)用于隔开所述径向末端(72)与CMC部件(12)。The turbine guide vane structure according to claim 1, wherein the notch (8) further includes a second wall surface (82), the folded portion (7) further includes a radial end (72), and the The second wall (82) is used to separate the radial end (72) from the CMC component (12).
  4. 如权利要求1所述的涡轮导叶结构,其特征在于,至少部分所述缘板(6)的周向侧面包括缺口(8’),与该部分缘板配合的所述金属盖板(9)的周向侧面包括翻折部(7’)。The turbine guide vane structure according to claim 1, characterized in that at least part of the circumferential side surface of the edge plate (6) includes a notch (8'), and the metal cover plate (9) mated with this part of the edge plate ) includes a folded portion (7') on its circumferential side.
  5. 如权利要求1或4所述的涡轮导叶结构,其特征在于,至少部分所述第一壁面(81)设置成平行于径向方向。 The turbine guide vane structure according to claim 1 or 4, characterized in that at least part of the first wall surface (81) is arranged parallel to the radial direction.
  6. 如权利要求4所述的涡轮导叶结构,其特征在于,所述缺口(8’)设置在该涡轮导叶结构的吸力面侧。The turbine guide vane structure according to claim 4, characterized in that the notch (8') is provided on the suction surface side of the turbine guide vane structure.
  7. 如权利要求1所述的涡轮导叶结构,其特征在于,所述缺口(8)设置在该涡轮导叶结构的尾缘侧。The turbine guide vane structure according to claim 1, characterized in that the notch (8) is provided on the trailing edge side of the turbine guide vane structure.
  8. 如权利要求5所述的涡轮导叶结构,其特征在于,该涡轮导叶结构还包括连接杆(15),所述连接杆(15)贯穿所述CMC部件(12)和所述金属盖板(9),所述轴向施力件(150)在一温度下的长度变化量设置成大于相同温度下所述连接杆(15)和所述CMC部件(12)的径向膨胀量之差。The turbine guide vane structure according to claim 5, characterized in that the turbine guide vane structure further includes a connecting rod (15), and the connecting rod (15) penetrates the CMC component (12) and the metal cover plate (9), the length change of the axial force applying member (150) at a temperature is set to be greater than the difference in radial expansion of the connecting rod (15) and the CMC component (12) at the same temperature. .
  9. 如权利要求8所述的涡轮导叶结构,其特征在于,至少部分所述第一壁面(81)和所述侧壁面(71)设置成平行于径向方向,所述第一壁面(81)与所述侧壁面(71)的接触长度设置成大于所述连接杆(15)和所述CMC部件(12)在径向膨胀量之差。The turbine guide vane structure according to claim 8, characterized in that at least part of the first wall surface (81) and the side wall surface (71) are arranged parallel to the radial direction, and the first wall surface (81) The contact length with the side wall surface (71) is set to be greater than the difference in radial expansion amounts of the connecting rod (15) and the CMC component (12).
  10. 如权利要求1所述的涡轮导叶结构,其特征在于,所述金属盖板(9)与所述缘板(6)之间还包括环向密封件(127)。 The turbine guide vane structure according to claim 1, characterized in that a circumferential seal (127) is further included between the metal cover plate (9) and the edge plate (6).
PCT/CN2023/101482 2022-06-21 2023-06-20 Turbine guide vane structure WO2023246804A1 (en)

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US20200080429A1 (en) * 2018-09-07 2020-03-12 Rolls-Royce Corporation Turbine vane assembly with ceramic matrix composite components

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2840231A1 (en) * 2013-08-23 2015-02-25 Siemens Aktiengesellschaft Turbine blade with a hollow turbine blade
US20160097291A1 (en) * 2014-10-01 2016-04-07 United Technologies Corporation Stator assembly for a gas turbine engine
US20170022833A1 (en) * 2015-07-24 2017-01-26 General Electric Company Method and system for interfacing a ceramic matrix composite component to a metallic component
CN107448245A (en) * 2016-04-08 2017-12-08 安萨尔多能源瑞士股份公司 Turbogenerator and the stator carrier element for turbogenerator
US20200080429A1 (en) * 2018-09-07 2020-03-12 Rolls-Royce Corporation Turbine vane assembly with ceramic matrix composite components

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