WO2023246740A1 - Short flow channel membrane element and filter - Google Patents

Short flow channel membrane element and filter Download PDF

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Publication number
WO2023246740A1
WO2023246740A1 PCT/CN2023/101266 CN2023101266W WO2023246740A1 WO 2023246740 A1 WO2023246740 A1 WO 2023246740A1 CN 2023101266 W CN2023101266 W CN 2023101266W WO 2023246740 A1 WO2023246740 A1 WO 2023246740A1
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WO
WIPO (PCT)
Prior art keywords
membrane
pure water
raw water
short
long side
Prior art date
Application number
PCT/CN2023/101266
Other languages
French (fr)
Chinese (zh)
Inventor
王小侠
Original Assignee
杭州苏博瑞驰科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202210702040.5A external-priority patent/CN114849480A/en
Application filed by 杭州苏博瑞驰科技有限公司 filed Critical 杭州苏博瑞驰科技有限公司
Publication of WO2023246740A1 publication Critical patent/WO2023246740A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D63/00Apparatus in general for separation processes using semi-permeable membranes
    • B01D63/06Tubular membrane modules
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D69/00Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/04Tubular membranes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D61/00Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
    • B01D61/02Reverse osmosis; Hyperfiltration ; Nanofiltration
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/44Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis

Definitions

  • the present invention relates to the technical field of water purification, and more specifically, to a short flow channel membrane element and a filter element.
  • the filter element is an important part of water filtration. It generally includes a basic membrane that can be rolled into a filter element, a raw water channel and a pure water channel located on the opposite side of the basic membrane. When used, the raw water flows from the raw water channel The inlet flows into the raw water channel, and then passes through the membrane and becomes pure water and enters the pure water channel. The impurities are filtered through the reverse osmosis of the membrane, thereby discharging the pure water that people need.
  • the existing rolled reverse osmosis membrane elements use water inlet guide nets with exactly the same thickness and weaving density. Since part of the incoming water penetrates into the back of the reverse osmosis membrane to form pure water, the flow rate of the incoming water will become smaller and smaller. Since the flow rate of the raw water incoming water gradually decreases along the direction of the flow channel, this also leads to a decrease in the flow rate. Due to the decrease in flow rate The decrease causes a difference in water flow velocity between the inlet end and the concentrated water end of the reverse osmosis membrane element, which directly leads to concentration polarization.
  • the concentration polarization phenomenon at the concentrated water end of the reverse osmosis membrane element is intensified, which will accelerate the pollution of the reverse osmosis membrane surface in this end area, resulting in a reduction in the desalination rate and water production, and shortening the life of the reverse osmosis membrane element.
  • the thickness of the raw water diversion net and the produced water diversion net in the rolled membrane element is set to be gradient distributed along the direction from the raw water inlet end to the concentrated water discharge end. , increase the linear speed of drainage at the concentrated water drainage end, making the membrane element less likely to be blocked.
  • This solution increases the water flow by reducing the thickness of the diversion net.
  • it is difficult to achieve a gradual thickness change in the water diversion net.
  • the reverse osmosis membrane is folded to form three folds on the side of the central pipe, and the middle fold is deep into the inlet water channel to allow the inlet water to flow.
  • the channel is divided into upper and lower forward water channels located on the side of the central pipe and a rear inlet channel located on the concentrated water outlet side.
  • the water inlet diversion network is divided into a large water inlet diversion network and a small water inlet diversion network.
  • the large water inlet diversion network is Placed in one of the forward water channels and rear inlet water channels, the small water inlet diversion net is only placed in the other forward water channel.
  • This patent actually increases the water flow rate by increasing the thickness of the water inlet side, and then creates a thickness difference to increase the water flow velocity at the end of the raw water.
  • patent CN205095658U provides a membrane element with a short flow channel.
  • the solution is to form a sealing portion on one long side, so that raw water can flow out from the end.
  • This solution seems to be able to realize the short flow channel implementation of pure water, but in the actual rolled film, due to the radial difference between the inner and outer diaphragms at the sealing portion, a large number of wrinkles will appear at the end.
  • the entire rolled filter element will also exhibit a conical structure, which is simply impossible to implement in practice.
  • the purpose of the present invention is to overcome the shortcomings of reverse osmosis membrane elements in the prior art that are difficult to achieve short flow channels and large flow of pure water, and provide a short flow channel membrane element and a filter element.
  • This solution enables the pure water prepared by the membrane element to flow out quickly from the end through the shorter flow channel, improving the water purification efficiency.
  • a short flow channel membrane element of the present invention includes a membrane bag.
  • the membrane bag has opposite first long sides and second long sides, and opposite first short sides and second short sides.
  • the membrane bag is along the first The long side extension direction is rolled to form a membrane element;
  • the membrane bag is formed by folding a thin base membrane sheet along the first long side.
  • the opposite inner side of the membrane bag is the raw water side, and the outer side is the pure water side; during filtration, the water flow enters the raw water side and passes through the thin base membrane sheet to form The pure water flows out from the first long side along the pure water channel, and the remaining concentrated water on the raw water side is discharged from the concentrated water outlet along the raw water channel;
  • the thickness of the thin base film is 0.005-0.08mm, and the softness is 2.0-10g, so that it can eliminate wrinkles formed on the first long side when rolling the film.
  • the stiffness of the thin base film is 2.0-4.2cm
  • the surface of the rolled film bag is a flat curved surface.
  • the thickness of the thin base film is 0.01-0.04mm.
  • a seal is formed on at least the first short side, the second short side and the second long side, so that the pure water passing through the thin base membrane flows in the direction of the first long side, and the pure water It flows out from the end face where the first long side of the membrane element is located.
  • a seal is formed at the second long side of the raw water side of the membrane bag, one side of the first short side or the second short side serves as the raw water inlet, and the other side serves as the concentrated water outlet.
  • the second long side is partially sealed so that a raw water inlet is formed near the middle of the second long side, and the first short side and/or the second short side serve as the concentrated water outlet.
  • one of the first short side or the second short side is the sealing side, and the other short side forms the concentrated water outlet; the second long side is partially sealed, so that the second short side is partially sealed.
  • a raw water inlet is reserved at one end of the long side close to the sealing side.
  • a raw water diversion net is provided on the raw water side of the film bag.
  • the raw water diversion net is basically consistent with the size of the film bag in the width direction; in the length direction, the raw water diversion net is used to form a raw water channel.
  • the membrane element is provided with a pure water guide cloth, which is arranged on the pure water side of the membrane bag to form a pure water flow channel.
  • the length of the film bag along the first longitudinal direction is 1.0-4.6m.
  • a short-flow channel membrane element of the present invention is provided with at least two membrane bags.
  • the membrane bags adopt the membrane bag structure in the aforementioned membrane element, and there is a pure water diversion cloth between adjacent membrane bags.
  • At least two of the film bags have an integrated structure, which is formed by folding a thin base film sheet along the first long side and then folding it twice along the second short side; or:
  • At least two of the film bags have an integrated structure, which is formed by folding a thin base film sheet along the first long side and then folding it twice along the second long side to form an M-shaped structure.
  • the filter element includes the aforementioned membrane element.
  • the filter element includes a central tube, which is parallel to the second short side of the membrane bag.
  • the membrane element is wound on the central tube from the second short side, and the end where the first long side is located is the pure water outlet. end; the raw water enters the membrane bag along the raw water diversion net, and the filtered pure water flows out from the pure water outlet end along the pure water diversion cloth.
  • a raw water inlet is provided on the side of the second long side close to the central pipe, and the first short side is the raw water outlet, so that one end of the filter element is the raw water inlet end and the other end is the pure water outlet end.
  • the pure water diversion cloth is connected to the central tube, and the second short side of the membrane bag is in a non-contact state with the central tube; and the area between the second short side and the central tube is sealed at the pure water outlet end, Used to isolate raw water.
  • the central tube has a hollow structure and forms a water flow cavity, which is used as a water channel for raw water, pure water or concentrated water.
  • the central tube protrudes from the first long side in the axial direction, and is provided with a guide hole at the protruding position, and is provided with a cavity at the pure water outlet end.
  • the cavity is connected to the guide hole so that it can communicate with the outside.
  • the connected pure water connector and raw water connector are located at the same end of the filter element.
  • the outer shell of the filter element is formed with a secondary flow channel, and a cavity is provided at the pure water outlet end.
  • One end of the secondary flow channel is connected to the cavity of the pure water outlet end, and the other end is connected to the pure water connector, so that The pure water connector and raw water connector connected to the outside are located at the same end of the filter element.
  • a filter element of the present invention includes a central tube and the aforementioned membrane element.
  • the central tube is parallel to the short side of the membrane bag.
  • At least one membrane element is wound on the central tube; during winding, the membrane bag is stretched by stretching. Tightly wound around the central tube, making the surface of the film bag a flat curved surface.
  • the thickness of the thin base film is 0.01-0.03mm
  • the softness is 2.2-5.0g
  • the stiffness is 2.5-4.0cm.
  • the membrane bag is formed by folding a thin base membrane sheet along the first long side, and winding it along the extending direction of the first long side to form a membrane element, thereby shortening the pure water side flow channel and improving the efficiency of the membrane element. improve the pure water production efficiency; in addition, the thin base membrane The thickness and softness are limited to a certain range, so that it can eliminate the wrinkles formed at the first long side when rolling the film, ensuring that the membrane element of this folding scheme can have a long service life.
  • Figure 1 is a schematic diagram of the pure water channel method in the prior art
  • Figure 2 is a schematic diagram of the short side folding and winding method in the prior art
  • Figure 3 is a schematic diagram of a folding method of the film bag of the present application.
  • Figure 4 is a schematic diagram of the unfolded structure of a film bag according to the present application.
  • Figure 5 is a schematic diagram of the deformation principle of the folded edge when the diaphragm is folded
  • Figure 6 is a schematic diagram of the winding effect after folding the long side of the existing diaphragm
  • Figure 7 is a schematic diagram of the winding effect after folding the long side of the diaphragm of this application.
  • Figure 8 is a schematic diagram of the unfolded structure of a membrane element of the present application.
  • Figure 9a is a schematic diagram of a sealing method on the pure water side of the membrane element
  • Figure 9b is a schematic diagram of another sealing method on the pure water side of the membrane element
  • Figure 10a is a schematic diagram of the water inlet and outlet method on the short side of the membrane element
  • Figure 10b is a schematic diagram of another embodiment of the water inlet and outlet on the short side of the membrane element
  • Figure 10c is a schematic diagram of an embodiment of water inlet and outlet at the middle position of the membrane element
  • Figure 10d is a schematic diagram of an embodiment of water inlet at the end of the membrane element and water outlet at the short side;
  • Figure 10e is a schematic structural diagram of the membrane element in Figure 10d after winding
  • Figure 11 is a schematic diagram of the membrane element structure in the form of double folding of the short side
  • Figure 12 is a structural schematic diagram of a filter element that discharges pure water from the end
  • Figure 13 is a structural schematic diagram of a filter element that conducts pure water diversion through a central tube.
  • Membrane bag 100, thin base diaphragm; 100a, A diaphragm; 100b, B diaphragm; 101, first long side; 102, second long side; 103, first short side; 104, second short side side;
  • Raw water diversion net 120. Rubber strips; 121. Main rubber strips; 122. Side rubber strips;
  • a short flow channel membrane element in this embodiment includes a film bag 1.
  • the film bag 1 has an opposite first long side 101 and a second long side 102, and an opposite first short side. 103 and the second short side 104.
  • the film bag 1 is rolled along the extending direction of the first long side 101 to form a membrane element.
  • a central tube is used and placed parallel to the second short side 104, which can extend along the first long side 101.
  • Directional winding forms a membrane element with a central tube.
  • this embodiment will be combined with the unfolded state or the rolled state of the membrane element to clearly show the structure of the membrane element. Therefore, it is not limited to the unfolded state or the rolled state of the membrane element. state, when used as part of the filter element, it is required to be in the coiled state.
  • the membrane bag 1 is formed by folding a thin base membrane sheet 100 along the first long side 101.
  • the thin base membrane sheet 100 is divided into an A membrane sheet 100a and a B membrane sheet 100b.
  • the opposite inner side of the membrane bag 1 is the raw water side, and the outer side is the raw water side. is the pure water side. That is, the opposite side of the A diaphragm 100a and the B diaphragm 100b is the raw water side, and the opposite outer side is the pure water side.
  • the rolled membrane element has a multi-layer winding structure, and a raw water channel 01 is formed on the raw water side, so that the raw water can flow around the circumference of the filter element from the inner layer to the outer layer or from the outer layer to the inner layer.
  • an axial pure water channel 02 will be formed on the pure water side.
  • the water flows into the raw water side, and the pure water formed by passing through the thin base membrane 100 flows out from the first long side 101 along the pure water channel 02.
  • the remaining concentrated water on the raw water side is discharged from the concentrated water outlet along the raw water channel 01. , for example, discharged from the first short side 103 or the second short side 104 , or discharged from the first short side 103 and the second short side 104 at the same time.
  • the thickness of the thin base film 100 is 0.005 ⁇ 0.08mm, and the softness is 2.0 ⁇ 10g, so that it can eliminate the wrinkles formed at the first long side 101 when rolling the film, and can normally to perform filtering work.
  • the radial size of the rolled membrane element at one end of the first long side will be larger, and the other end will be larger due to There are no folds, the radial size is small, and the overall tapered structure is present.
  • the short sides are folded, since the folded dimensions are accumulated in the axial direction, and multiple folded sides can be evenly distributed, membrane elements with relatively consistent radial dimensions can be formed.
  • Figure 5 shows a schematic diagram of the folding principle. It is a thin base film with a thickness of d. After folding, the inner and outer edges of the fold are equivalent to rotating nearly 180° around the fold line. Due to the existence of thickness d, when folding, the rotation circumferences of the inner and outer sides of the membrane are different. As shown in the figure, marked point C1, when rotating the same distance, the inner side is already close to rotating 180°, while the outer side of the membrane rotates tangentially. The angle may only be about 90°, then there will be greater deformation tension on the outside after folding, and there will be tension to resist compression on the inside. If the film is hard enough, an irremovable crease will be formed after folding, indicating its internal organization. be destroyed.
  • the thickness of the thin base film 100 used is 0.005 to 0.08 mm.
  • the softness is limited to 2.0 to 10g, so that the reverse osmosis membrane has better tensile deformation and compression deformation capabilities, so that the wrinkles formed at the first long side when rolling the membrane can be eliminated normally. Filtration works.
  • the thickness can be further limited to 0.018-0.050mm, and the softness can be limited to 2.3-6.0g.
  • the thin base membrane can be a reverse osmosis membrane with a corresponding thickness, or a microfiltration, ultrafiltration, or nanofiltration water treatment membrane, which can realize cross-flow filtration in this embodiment.
  • the softness detection method in the present invention is based on the standard EDANA WSP 90.3, and the test is performed by Thwing-Albert Instrument Company's Handle-O-Meter.
  • the standard measurement range is 0-100g
  • the weighted measurement range is 0-1000g.
  • the unit g is the unit in the measuring range of the instrument.
  • Softness in this application is the measured softness value. When measuring, it can be divided into transverse softness test and longitudinal softness, and the value is within the range of 2.0 to 10g limited by this application. Softness measured with other instruments can be converted based on the unit.
  • the stiffness of the thin base film 100 is 2.0-4.2 cm
  • the surface of the rolled film bag 1 is a flat curved surface.
  • the stiffness here can be determined by referring to the detection method of bending length in the national standard GB/T 18318-2001.
  • the length of the film bag 1 along the direction of the first long side 101 can be greater than 1.0m, such as 2.0m, 3.2m, 4.5m, etc.
  • Softer membrane materials can reduce the impact of wrinkles, but because the material itself is soft and has insufficient support strength, it is easy to deform. Within a limited stiffness range, the surface of the rolled membrane element can be roughly flat and curved. Reduces wrinkles.
  • Figure 7 is a schematic diagram of the film rolling effect of a reverse osmosis membrane with a certain degree of softness and stiffness used in this application.
  • the long sides of different layers are staggered so that the folded edges of different layers can be observed during rolling. There are still no obvious wrinkles at the end, and the sharp corners formed due to force transmission are eliminated.
  • the thickness of the thin base film 100 is 0.01-0.04mm, such as 0.020mm, 0.025mm, 0.032mm.
  • the membrane may be a membrane formed of a polyolefin microporous membrane, or the like.
  • a reverse osmosis polyolefin microporous membrane can be formed by coating a thin base membrane with filter material.
  • Figure 9 shows another embodiment of the membrane element.
  • a raw water diversion net 110 is provided on the raw water side of the membrane bag 1.
  • the raw water diversion net 110 is basically in line with the membrane in the width direction and length direction.
  • the bag 1 has the same size; in the length direction, the raw water diversion net 110 can at least be connected with the raw water inlet for guiding raw water into the membrane bag 1 .
  • the raw water diversion net 110 can only be placed on the inside, and the width cannot be flush with the first long side 101.
  • the raw water diversion net 110 can be flush with the second long side 102.
  • the thickness of the raw water diversion net 110 can be 0.05-0.8mm, such as 0.08mm, 0.25mm, 0.50mm; it can be further limited to 0.015-0.500mm.
  • a relatively thin raw water diversion net 110 can be selected, which has a better cooperation effect with the thin base diaphragm 100 and can avoid large deformation of the thin base diaphragm 100 .
  • the raw water diversion net 110 can be equal to the length of the membrane bag 1, or can be longer than the length of the membrane bag 1 to facilitate water inlet.
  • the membrane element is provided with a pure water guide cloth 3, and the pure water guide cloth 3 is provided on the pure water side of the membrane bag 1 for forming a pure water flow channel.
  • the pure water diversion cloth 3 can be connected to the central tube 2, and the membrane bag 1 is connected to the central tube and rolled to form a membrane element.
  • the pure water diversion cloth 3 can be connected to the central tube 2, and there is a certain distance between the membrane bag 1 and the central tube to form a non-contact structure.
  • the membrane element water inlet and outlet structure of the present application can have various specific embodiments.
  • Figure 9a shows a sealing method on the pure water side.
  • a seal is formed on at least the first short side 103, the second short side 104 and the second long side 102.
  • the sealing is made by using a rubber strip.
  • 120 is pasted on the pure water side of the membrane bag 1.
  • the adhesive strip 120 and the pure water side surface of the membrane bag 1 form a closed area, which can be isolated from raw water and concentrated water.
  • raw water can flow circumferentially after entering.
  • the specific water inlet and outlet methods can refer to the water inlet and outlet methods of existing membrane elements.
  • Figure 9b shows another sealing method on the pure water side. Based on Figure 9a, more rubber strips 120 parallel to the short sides can be provided in this embodiment. As shown in the figure, two additional rubber strips divide the pure water channel into multiple zones, which have a certain flow diversion and stabilizing effect.
  • Figure 10a shows one way.
  • the raw water enters from the central pipe 2 and flows out from the hole opened in the hollow central pipe to enter the raw water channel.
  • a seal is formed at the second long side 102 of the membrane bag 1 , the second short side 104 serves as the raw water inlet, and the side where the first short side 103 is located serves as the concentrated water outlet.
  • the pure water side is close to the main rubber strip 121 and the second short side 104 of the second short side 104. There is a certain distance, and the length of the distance can enable the raw water to be circumferentially isolated from the pure water side.
  • the area between the main rubber strip 120 and the central tube 2 is sealed by the side rubber strip 122, which is close to the first long side 101, ensuring that the pure water and raw water at the end can also be sealed.
  • sealing can be achieved by applying glue to the center ring at the end of the wound membrane element instead of the side rubber strips 122, or a combination of multiple sealing methods.
  • Figure 10c shows an embodiment of intermediate water inlet on the raw water side.
  • a water inlet is provided in the middle of the membrane bag 1.
  • the second long side 102 is partially sealed so that a raw water inlet is formed near the middle of the second long side 102.
  • the first short side 103 and/or the second short side 104 serve as the concentrated water outlet.
  • the sealing can be in the form of adhesive strips, or the end face and the filter element end cover are sealed with glue.
  • the focus of this embodiment is to illustrate the water inlet method.
  • the sealing method can adopt existing technologies that can be implemented without specific limitations.
  • the middle position of the second long side 102 does not need to be the geometric center position of the second long side 102 , and it can also be close to either the first short side 103 or the second short side 104 .
  • the raw water after the raw water enters from the water inlet at the middle position of the second long side 102, due to the existence of water pressure, the raw water will flow in the direction of the first short side 103 and the second short side 104 at the same time, and can pass through the flow.
  • the channel is set up so that the filtered concentrated water flows from the central tube and the gap between the membrane element and the filter element housing to the external concentrated water discharge port.
  • Figure 10d shows an embodiment in which water is inlet from the end and water is discharged from one side.
  • the second short side 104 is the sealing side, which can be sealed by a rubber strip.
  • the first short side 103 forms a concentrated water outlet; the second long side 102 is partially sealed so that an end of the second long side 102 close to the second short side 104 reserves a raw water inlet.
  • the central pipe does not serve as a raw water channel, but forms a raw water inlet at the end opening, and the first short side 103 serves as a concentrated water outlet.
  • the first short side 103 serves as a concentrated water outlet.
  • raw water enters at one end and pure water flows out at the other end. This is reflected in the rolled membrane element, as shown in Figure 10e.
  • the length of the film bag 1 along the first long side 101 is further limited, and can be 1.0 to 4.6 m.
  • conventional membrane elements are generally controlled within 0.8m due to the limitations of pure water channels to avoid the formation of long flow channels.
  • the pure water flow is not affected by the length of the membrane bag. ring. Longer membrane elements can be used to lengthen the raw water channel, which can increase the flow rate of the raw water side and avoid the formation of sedimentation.
  • At least two membrane bags 1 may be provided in the membrane element, for example, 3 or 4 membrane bags may be used. There is a pure water diversion cloth 3 between adjacent film bags 1 .
  • FIG 11 shows another method of membrane elements.
  • the two membrane bags 1 are an integrated structure. They are made of a thin base membrane sheet 100 that is folded along the first long side 101 and then folded twice along the second short side 104. form.
  • two membrane bags 1 with an integrated structure are used as a group, and the four membrane bags can be divided into two groups to form one membrane element.
  • one of the film bags can be a separate film bag structure.
  • the present invention also provides a filter element.
  • the membrane element used is the membrane element in each of the above embodiments, or a membrane element that combines various parts in different embodiments.
  • the filter element includes a central tube 2, and the membrane element is wound around the central tube 2.
  • the central tube 2 is parallel to the second short side 104 of the membrane bag 1.
  • the membrane element is wound on the central tube 2 from the second short side 104.
  • the end where the first long side 101 is located is the pure water outlet end; the raw water flows along the raw water
  • the diversion net 110 enters the membrane bag 1, and the filtered pure water flows out from the pure water outlet along the pure water diversion cloth 3.
  • a raw water inlet is provided on the side of the second long side 102 close to the central pipe 2, and the first short side 103 is a concentrated water outlet, so that one end of the filter element is the raw water inlet end and the other end It is the outlet end of pure water.
  • the water inlet end and the water outlet end referred to in the above embodiments are more relative to the membrane element, and are ultimately formed on the complete filter housing structure. Whether they are located at the same end or both ends, they can be passed through the central tube or the inside of the housing. Other waterways will be improved.
  • the pure water diversion cloth 3 is connected to the central tube 2, and the second short side 104 of the membrane bag 1 is in a non-contact state with the central tube 2; The area between them is sealed at the pure water outlet end to isolate raw water.
  • the central tube 2 protrudes from the first long side 101 in the axial direction, and is provided with a guide hole at the protruding position, and is provided with a cavity at the pure water outlet end.
  • the cavity and the guide hole are Connected so that the pure water connector and raw water are connected to the outside
  • the connector is located on the same end of the filter element.
  • the flow guide hole may be a central hole at the end of the central tube, or a through hole opened on the side wall of the central tube.
  • the central tube can also be configured as a tube structure with concentric rings, that is, a central cavity and an outer ring cavity are formed on the central pipe. Both cavities are arranged axially, and the outer ring cavity can be used as a raw water inlet. The raw water is introduced into the cavity through the open-pore phase membrane element on the pipe wall, and the central cavity is used as a pure water channel. In this structural form, other water flow forms can also be used without specific restrictions.
  • a filter element of the present invention includes a central tube 2 and a membrane element wound on the central tube.
  • the central tube 2 is parallel to the short side of the membrane bag 1, and at least one membrane element is wound on the central tube 2; , the film bag 1 is wound around the central tube 2 by stretching and tensioning, so that the surface of the film bag 1 becomes a flat curved surface.
  • the membrane bag 1 in the membrane element has opposite first long sides 101 and second long sides 102, and opposite first short sides 103 and second short sides 104.
  • the membrane bag 1 extends along the first long side 101.
  • the membrane bag 1 is formed by folding a thin base membrane sheet 100 along the first long side 101.
  • the opposite inner side of the membrane bag 1 is the raw water side, and the outer side is the pure water side; during filtration, the water flow enters the raw water side and passes through the thin base membrane.
  • the pure water formed in the sheet 100 flows out from the first long side 101 along the pure water channel 02, and the remaining concentrated water on the raw water side is discharged from the first short side 103 or the second short side 104 along the raw water channel 01.
  • the tension provided to the film by stretching and tightening can make the surface appear as Flat state.
  • the tensioning force can be maintained by a tension roller for winding, or the film can be wound at one end and clamped by two flat or arc surfaces at the other end to maintain the tension of the diaphragm.

Abstract

A short flow channel membrane element, comprising a membrane bag (1). The membrane bag (1) has a first long edge (101) and a second long edge (102) opposite to each other, and a first short edge (103) and a second short edge (104) opposite to each other. The membrane bag (1) is rolled along the extension direction of the first long edge (101) to form a membrane element. The membrane bag (1) is formed by folding a thin base membrane (100) along the first long edge (101). The thickness of the thin base membrane (100) is 0.005-0.08 mm, and the softness is 2.0-10g, such that the thin base membrane (100) can eliminate wrinkles formed at the first long edge (100) during membrane rolling. During filtering, water flow enters a raw water side, pure water formed by passing through the thin base membrane (100) flows out from the first long edge (101) side along a pure water flow channel (02), and the remaining concentrated water on the raw water side is discharged from the first short edge (103) and/or the second short edge (104) along an original water flow channel (01). The pure water side flow channel in the membrane element is shortened, such that the pure water production efficiency is improved, and the service life is long.

Description

短流道膜元件及滤芯Short flow channel membrane elements and filter elements 技术领域Technical field
本发明涉及净水技术领域,更具体地说,涉及一种短流道膜元件及滤芯。The present invention relates to the technical field of water purification, and more specifically, to a short flow channel membrane element and a filter element.
背景技术Background technique
随着人们对健康问题的日益重视,饮用水质量也越来越收到人们的重视,净水机逐步成为家家户户的必须品。对于净水机,滤芯是实现水流过滤的重要组成部分,其一般包括可以卷成滤芯的基础膜片,位于基础膜片相对侧的原水流道和纯水流道,使用时原水自原水流道的入口流入原水流道,然后透过膜片后成为纯水进入纯水流道,通过膜片的反渗透作用对杂质进行过滤,从而排出人们需要的纯水。As people pay more and more attention to health issues, the quality of drinking water has also received more and more attention, and water purifiers have gradually become a necessity for every household. For water purifiers, the filter element is an important part of water filtration. It generally includes a basic membrane that can be rolled into a filter element, a raw water channel and a pure water channel located on the opposite side of the basic membrane. When used, the raw water flows from the raw water channel The inlet flows into the raw water channel, and then passes through the membrane and becomes pure water and enters the pure water channel. The impurities are filtered through the reverse osmosis of the membrane, thereby discharging the pure water that people need.
现有的卷式反渗透膜元件是采用厚度和编织密度完全一致的进水导流网。由于进水的一部分渗透到反渗透膜片的背面形成纯水,进水的流量会越来越小,由于原水进水在沿流道方向上流量逐渐降低,从而也导致流速降低,由于流速的降低使得反渗透膜元件进水端和浓水端的水流速度出现差异,直接导致浓差极化现象。反渗透膜元件浓水端浓差极化现象加剧,会加速这端区域反渗透膜片表面的污染,使得脱盐率和产水量降低,反渗透膜膜元件寿命缩短。The existing rolled reverse osmosis membrane elements use water inlet guide nets with exactly the same thickness and weaving density. Since part of the incoming water penetrates into the back of the reverse osmosis membrane to form pure water, the flow rate of the incoming water will become smaller and smaller. Since the flow rate of the raw water incoming water gradually decreases along the direction of the flow channel, this also leads to a decrease in the flow rate. Due to the decrease in flow rate The decrease causes a difference in water flow velocity between the inlet end and the concentrated water end of the reverse osmosis membrane element, which directly leads to concentration polarization. The concentration polarization phenomenon at the concentrated water end of the reverse osmosis membrane element is intensified, which will accelerate the pollution of the reverse osmosis membrane surface in this end area, resulting in a reduction in the desalination rate and water production, and shortening the life of the reverse osmosis membrane element.
结合图1,在专利CN201810506458.2公开的滤芯方案中,通过将卷式膜元件中原水导流网和产水导流网的厚度设置为沿原水进水端至浓水排水端方向呈梯度分布,增加浓水排水端排水的线速度,使膜元件不易堵塞。该方案通过降低导流网厚度的方式增加水流量,但实际制作过程中,进水导流网很难做到渐变厚度。Combined with Figure 1, in the filter element solution disclosed in patent CN201810506458.2, the thickness of the raw water diversion net and the produced water diversion net in the rolled membrane element is set to be gradient distributed along the direction from the raw water inlet end to the concentrated water discharge end. , increase the linear speed of drainage at the concentrated water drainage end, making the membrane element less likely to be blocked. This solution increases the water flow by reducing the thickness of the diversion net. However, in the actual production process, it is difficult to achieve a gradual thickness change in the water diversion net.
在图2所示的方案中,其为专利CN201120187959.2所公开的一种方案,其反渗透膜片折叠后在位于中心管侧形成三个折边,中间折边深入进水流道中使得进水流道分成位于中心管侧的上下层前进水流道和位于浓水出口侧的后进水流道,进水导流网分为大进水导流网和小进水导流网,大进水导流网放置在其中的一个前进水流道和后进水流道中,小进水导流网仅放置在另一前进水流道中。该专利实际是通过增加进水侧的厚度增大进水流量,然后形成厚度差来提高原水末端的水流速度。In the solution shown in Figure 2, which is a solution disclosed in the patent CN201120187959.2, the reverse osmosis membrane is folded to form three folds on the side of the central pipe, and the middle fold is deep into the inlet water channel to allow the inlet water to flow. The channel is divided into upper and lower forward water channels located on the side of the central pipe and a rear inlet channel located on the concentrated water outlet side. The water inlet diversion network is divided into a large water inlet diversion network and a small water inlet diversion network. The large water inlet diversion network is Placed in one of the forward water channels and rear inlet water channels, the small water inlet diversion net is only placed in the other forward water channel. This patent actually increases the water flow rate by increasing the thickness of the water inlet side, and then creates a thickness difference to increase the water flow velocity at the end of the raw water.
以上方案虽然对于原水侧流速有所改变,但纯水流道较长,透过反渗透膜所形成的纯水,其压力损失较大,如果流道较长,将会大大降低存水流速,也就难以提升单位时间内的净水量。针对该问题,在专利CN205095658U中给出了一种具有短流道的膜元件,其方案是在一侧长边处形成密封部,原水则能够从端部流出。该方案看似能够实现纯水的短流道实施方式,但是在实际卷膜中,由于其密封部位置处内外膜片的径向差,会导致该端部出现大量的褶皱, 而且整个卷绕的滤芯也会呈现出锥形结构,实践中根本无法实施。Although the above scheme has changed the flow rate of the raw water side, the pure water channel is long, and the pure water formed through the reverse osmosis membrane has a large pressure loss. If the flow channel is long, the flow rate of the stored water will be greatly reduced. It is difficult to increase the amount of purified water per unit time. To solve this problem, patent CN205095658U provides a membrane element with a short flow channel. The solution is to form a sealing portion on one long side, so that raw water can flow out from the end. This solution seems to be able to realize the short flow channel implementation of pure water, but in the actual rolled film, due to the radial difference between the inner and outer diaphragms at the sealing portion, a large number of wrinkles will appear at the end. Moreover, the entire rolled filter element will also exhibit a conical structure, which is simply impossible to implement in practice.
发明内容Contents of the invention
1.发明要解决的技术问题1. The technical problem to be solved by the invention
本发明的目的在于克服现有技术中反渗透膜元件难以实现纯水的短流道、大流量出水的不足,提供了一种短流道膜元件及滤芯。该方案实现膜元件所制备的纯水能够通过较短的流道从端部快速流出,提高了净水效率。The purpose of the present invention is to overcome the shortcomings of reverse osmosis membrane elements in the prior art that are difficult to achieve short flow channels and large flow of pure water, and provide a short flow channel membrane element and a filter element. This solution enables the pure water prepared by the membrane element to flow out quickly from the end through the shorter flow channel, improving the water purification efficiency.
2.技术方案2.Technical solutions
为达到上述目的,本发明提供的技术方案为:In order to achieve the above objects, the technical solutions provided by the present invention are:
本发明的一种短流道膜元件,包括膜袋,该膜袋具有相对的第一长边和第二长边,以及相对的第一短边和第二短边,该膜袋沿第一长边延伸方向卷绕形成膜元件;A short flow channel membrane element of the present invention includes a membrane bag. The membrane bag has opposite first long sides and second long sides, and opposite first short sides and second short sides. The membrane bag is along the first The long side extension direction is rolled to form a membrane element;
所述膜袋是由薄基膜片沿第一长边折叠形成,膜袋相对的内侧面为原水侧,外侧面为纯水侧;过滤时,水流进入原水侧,穿过薄基膜片形成的纯水沿纯水流道从第一长边侧流出,原水侧剩余的浓水沿原水流道从浓水出口排出;The membrane bag is formed by folding a thin base membrane sheet along the first long side. The opposite inner side of the membrane bag is the raw water side, and the outer side is the pure water side; during filtration, the water flow enters the raw water side and passes through the thin base membrane sheet to form The pure water flows out from the first long side along the pure water channel, and the remaining concentrated water on the raw water side is discharged from the concentrated water outlet along the raw water channel;
所述薄基膜片的厚度为0.005~0.08mm,柔软度为2.0~10g,使得其能够消容卷膜时在第一长边处形成的褶皱。The thickness of the thin base film is 0.005-0.08mm, and the softness is 2.0-10g, so that it can eliminate wrinkles formed on the first long side when rolling the film.
进一步地,所述薄基膜片的硬挺度为2.0~4.2cm,卷绕的膜袋表面为平整的曲面。Further, the stiffness of the thin base film is 2.0-4.2cm, and the surface of the rolled film bag is a flat curved surface.
进一步地,所述薄基膜片的厚度为0.01~0.04mm。Further, the thickness of the thin base film is 0.01-0.04mm.
进一步地,在膜袋的纯水侧,至少在第一短边、第二短边和第二长边形成密封,使得透过薄基膜片的纯水向第一长边方向流动,纯水从膜元件的第一长边所在的端面流出。Further, on the pure water side of the membrane bag, a seal is formed on at least the first short side, the second short side and the second long side, so that the pure water passing through the thin base membrane flows in the direction of the first long side, and the pure water It flows out from the end face where the first long side of the membrane element is located.
进一步地,在膜袋原水侧的第二长边处形成密封,所述第一短边或第二短边中的一侧作为原水进水口,另一侧作为浓水出水口。Further, a seal is formed at the second long side of the raw water side of the membrane bag, one side of the first short side or the second short side serves as the raw water inlet, and the other side serves as the concentrated water outlet.
进一步地,在膜袋的原水侧,第二长边局部密封,使得靠近第二长边中部位置形成原水进水口,所述第一短边和/或第二短边作为浓水出水口。Further, on the raw water side of the membrane bag, the second long side is partially sealed so that a raw water inlet is formed near the middle of the second long side, and the first short side and/or the second short side serve as the concentrated water outlet.
进一步地,在膜袋的原水侧,所述第一短边或第二短边中的一短边为密封侧,另一短边形成浓水出水口;第二长边局部密封,使得第二长边靠近所述密封侧的一端预留原水进水口。Further, on the raw water side of the membrane bag, one of the first short side or the second short side is the sealing side, and the other short side forms the concentrated water outlet; the second long side is partially sealed, so that the second short side is partially sealed. A raw water inlet is reserved at one end of the long side close to the sealing side.
进一步地,所述膜袋的原水侧设有原水导流网,该原水导流网在宽度方向上基本与膜袋尺寸一致;在长度方向上,该原水导流网用于形成原水流道。Further, a raw water diversion net is provided on the raw water side of the film bag. The raw water diversion net is basically consistent with the size of the film bag in the width direction; in the length direction, the raw water diversion net is used to form a raw water channel.
进一步地,该膜元件设有纯水导流布,该纯水导流布设置在膜袋的纯水侧,用于形成纯水水流通道。Further, the membrane element is provided with a pure water guide cloth, which is arranged on the pure water side of the membrane bag to form a pure water flow channel.
进一步地,所述膜袋沿第一长边方向的长度为1.0~4.6m。 Further, the length of the film bag along the first longitudinal direction is 1.0-4.6m.
本发明的一种短流道膜元件,设置有至少两个膜袋,所述膜袋采用前述膜元件中的膜袋结构,相邻的膜袋之间具有纯水导流布。A short-flow channel membrane element of the present invention is provided with at least two membrane bags. The membrane bags adopt the membrane bag structure in the aforementioned membrane element, and there is a pure water diversion cloth between adjacent membrane bags.
进一步地,至少其中的两个膜袋为一体结构,是由薄基膜片沿第一长边折叠后,再沿第二短边二次折叠形成;或:Further, at least two of the film bags have an integrated structure, which is formed by folding a thin base film sheet along the first long side and then folding it twice along the second short side; or:
至少其中的两个膜袋为一体结构,是由薄基膜片沿第一长边折叠后,再沿第二长边二次折叠形成M形结构。At least two of the film bags have an integrated structure, which is formed by folding a thin base film sheet along the first long side and then folding it twice along the second long side to form an M-shaped structure.
本发明的一种滤芯,该滤芯包括前述的膜元件。A filter element of the present invention, the filter element includes the aforementioned membrane element.
进一步地,该滤芯包括中心管,所述中心管与膜袋的第二短边平行,膜元件从第二短边侧卷绕在中心管上,第一长边所在的端部为纯水出水端;原水沿原水导流网进入膜袋,过滤后的纯水沿纯水导流布从纯水出水端流出。Further, the filter element includes a central tube, which is parallel to the second short side of the membrane bag. The membrane element is wound on the central tube from the second short side, and the end where the first long side is located is the pure water outlet. end; the raw water enters the membrane bag along the raw water diversion net, and the filtered pure water flows out from the pure water outlet end along the pure water diversion cloth.
进一步地,在第二长边靠近中心管的一侧设置原水进水口,第一短边为原水出水口,使得滤芯一端为原水进水端,另一端为纯水出水端。Further, a raw water inlet is provided on the side of the second long side close to the central pipe, and the first short side is the raw water outlet, so that one end of the filter element is the raw water inlet end and the other end is the pure water outlet end.
进一步地,所述纯水导流布与中心管连接,膜袋的第二短边与中心管处于非接触状态;并将第二短边与中心管之间的区域在纯水出水端密封,用于隔离原水。Further, the pure water diversion cloth is connected to the central tube, and the second short side of the membrane bag is in a non-contact state with the central tube; and the area between the second short side and the central tube is sealed at the pure water outlet end, Used to isolate raw water.
进一步地,所述中心管为中空结构,形成流水腔,用于作为原水或纯水或浓水的水路流道。Furthermore, the central tube has a hollow structure and forms a water flow cavity, which is used as a water channel for raw water, pure water or concentrated water.
进一步地,所述中心管在轴向上突出于第一长边,并在突出位置设置有导流孔,在纯水出水端设置有腔体,该腔体与导流孔连通,使得与外部连通的纯水接头和原水接头位于滤芯的同一端。Further, the central tube protrudes from the first long side in the axial direction, and is provided with a guide hole at the protruding position, and is provided with a cavity at the pure water outlet end. The cavity is connected to the guide hole so that it can communicate with the outside. The connected pure water connector and raw water connector are located at the same end of the filter element.
进一步地,该滤芯的外部壳体形成有二级流道,在纯水出水端设置有腔体,该二级流道一端与纯水出水端的腔体连通,另一端与纯水接头连通,使得与外部连通的纯水接头和原水接头位于滤芯的同一端。Further, the outer shell of the filter element is formed with a secondary flow channel, and a cavity is provided at the pure water outlet end. One end of the secondary flow channel is connected to the cavity of the pure water outlet end, and the other end is connected to the pure water connector, so that The pure water connector and raw water connector connected to the outside are located at the same end of the filter element.
本发明的一种滤芯,包括中心管,以及前述的膜元件,所述中心管与膜袋的短边平行,至少一个膜元件卷绕在中心管上;卷绕时,膜袋通过拉伸张紧的方式卷绕在中心管上,使得膜袋表面为平整的曲面。A filter element of the present invention includes a central tube and the aforementioned membrane element. The central tube is parallel to the short side of the membrane bag. At least one membrane element is wound on the central tube; during winding, the membrane bag is stretched by stretching. Tightly wound around the central tube, making the surface of the film bag a flat curved surface.
进一步地,所述薄基膜片的厚度为0.01~0.03mm,柔软度为2.2~5.0g,硬挺度为2.5~4.0cm。Further, the thickness of the thin base film is 0.01-0.03mm, the softness is 2.2-5.0g, and the stiffness is 2.5-4.0cm.
3.有益效果3. Beneficial effects
采用本发明提供的技术方案,与现有技术相比,具有如下有益效果:Compared with the existing technology, the technical solution provided by the present invention has the following beneficial effects:
本发明的短流道膜元件,其膜袋是由薄基膜片沿第一长边折叠形成,沿第一长边延伸方向卷绕形成膜元件,从而使得纯水侧流道变短,提高了纯水产水效率;此外,将薄基膜片的 厚度和柔软度限定在一定的范围内,使得其能够消容卷膜时在第一长边处形成的褶皱,保证该折叠方案的膜元件能够具有较长的使用寿命。In the short flow channel membrane element of the present invention, the membrane bag is formed by folding a thin base membrane sheet along the first long side, and winding it along the extending direction of the first long side to form a membrane element, thereby shortening the pure water side flow channel and improving the efficiency of the membrane element. improve the pure water production efficiency; in addition, the thin base membrane The thickness and softness are limited to a certain range, so that it can eliminate the wrinkles formed at the first long side when rolling the film, ensuring that the membrane element of this folding scheme can have a long service life.
附图说明Description of the drawings
图1为现有技术中的纯水流道方式示意图;Figure 1 is a schematic diagram of the pure water channel method in the prior art;
图2为现有技术中短边折叠卷绕方式示意图;Figure 2 is a schematic diagram of the short side folding and winding method in the prior art;
图3为本申请膜袋的一种折叠方式示意图;Figure 3 is a schematic diagram of a folding method of the film bag of the present application;
图4为本申请一种膜袋的展开结构示意图;Figure 4 is a schematic diagram of the unfolded structure of a film bag according to the present application;
图5为膜片折叠时折叠边的形变原理示意图;Figure 5 is a schematic diagram of the deformation principle of the folded edge when the diaphragm is folded;
图6为现有的膜片长边折叠后卷绕效果示意图;Figure 6 is a schematic diagram of the winding effect after folding the long side of the existing diaphragm;
图7为本申请膜片长边折叠后卷绕效果示意图;Figure 7 is a schematic diagram of the winding effect after folding the long side of the diaphragm of this application;
图8为本申请一种膜元件的展开结构示意图;Figure 8 is a schematic diagram of the unfolded structure of a membrane element of the present application;
图9a为膜元件纯水侧的一种密封方式示意图;Figure 9a is a schematic diagram of a sealing method on the pure water side of the membrane element;
图9b为膜元件纯水侧的另一种密封方式示意图;Figure 9b is a schematic diagram of another sealing method on the pure water side of the membrane element;
图10a为膜元件的短边进出水方式示意图;Figure 10a is a schematic diagram of the water inlet and outlet method on the short side of the membrane element;
图10b为膜元件的短边进出水另一实施方式示意图;Figure 10b is a schematic diagram of another embodiment of the water inlet and outlet on the short side of the membrane element;
图10c为膜元件的中间位置进出水的一种实施方式示意图;Figure 10c is a schematic diagram of an embodiment of water inlet and outlet at the middle position of the membrane element;
图10d为膜元件的端部进水短边出水的一种实施方式示意图;Figure 10d is a schematic diagram of an embodiment of water inlet at the end of the membrane element and water outlet at the short side;
图10e为图10d中膜元件卷绕后的结构示意图;Figure 10e is a schematic structural diagram of the membrane element in Figure 10d after winding;
图11为短边二次折叠形式的膜元件结构示意图;Figure 11 is a schematic diagram of the membrane element structure in the form of double folding of the short side;
图12为端部出纯水的滤芯的一种结构示意图;Figure 12 is a structural schematic diagram of a filter element that discharges pure water from the end;
图13为通过中心管进行纯水导流的滤芯的一种结构示意图。Figure 13 is a structural schematic diagram of a filter element that conducts pure water diversion through a central tube.
示意图中的标号说明:Label description in the schematic diagram:
01、原水流道;02、纯水流道;01. Raw water channel; 02. Pure water channel;
1、膜袋;100、薄基膜片;100a、A膜片;100b、B膜片;101、第一长边;102、第二长边;103、第一短边;104、第二短边;1. Membrane bag; 100, thin base diaphragm; 100a, A diaphragm; 100b, B diaphragm; 101, first long side; 102, second long side; 103, first short side; 104, second short side side;
110、原水导流网;120、胶条;121、主胶条;122、侧胶条;110. Raw water diversion net; 120. Rubber strips; 121. Main rubber strips; 122. Side rubber strips;
2、中心管;2. Central tube;
3、纯水导流布。3. Pure water diversion cloth.
具体实施方式 Detailed ways
为进一步了解本发明的内容,结合附图和实施例对本发明作详细描述。In order to further understand the content of the present invention, the present invention will be described in detail with reference to the accompanying drawings and embodiments.
本说明书附图所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本发明可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本发明所能产生的功效及所能达成的目的下,均应仍落在本发明所揭示的技术内容得能涵盖的范围内。同时,本说明书中所引用的如“上”、“下”、“左”、“右”、“中间”等用语,亦仅为便于叙述的明了,而非用以限定可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本发明可实施的范畴。The structures, proportions, sizes, etc. shown in the drawings of this specification are only used to coordinate with the content disclosed in the specification and are for the understanding and reading of those familiar with this technology. They are not used to limit the conditions under which the present invention can be implemented. Therefore, It has no technical substantive significance. Any structural modifications, changes in proportions or adjustments in size shall still fall within the scope of the technology disclosed in the present invention as long as it does not affect the effectiveness and purpose of the present invention. The content must be within the scope that can be covered. At the same time, terms such as "upper", "lower", "left", "right", "middle", etc. cited in this specification are only for convenience of description and are not used to limit the scope of implementation. Changes or adjustments in relative relationships, provided there is no substantial change in the technical content, shall also be deemed to be within the scope of the present invention.
针对净水滤芯中纯水流道较长的问题,行业内提出过较多的解决方案,但其实施方案较为复杂,或者是仅仅在理论层面存在实施的可能性。在此情况下,提出本申请的短流道膜元件。In response to the problem of long pure water channels in water purification filters, many solutions have been proposed in the industry, but their implementation is relatively complex, or the possibility of implementation is only theoretically possible. In this case, the short flow channel membrane element of the present application is proposed.
结合图3、图4,本实施方式的一种短流道膜元件,包括膜袋1,该膜袋1具有相对的第一长边101和第二长边102,以及相对的第一短边103和第二短边104,该膜袋1沿第一长边101延伸方向卷绕形成膜元件,例如用一个中心管,平行于第二短边104放置,则可沿第一长边101延伸方向卷绕形成一个带有中心管的膜元件。为了清楚的说明膜元件的结构,本实施方式中会结合膜元件的展开状态或卷绕状态进行说明,以便清楚的展示出膜元件的结构,因此,并不限定膜元件是展开状态或卷绕状态,当作为滤芯的一部分时,要求是卷绕状态。With reference to Figures 3 and 4, a short flow channel membrane element in this embodiment includes a film bag 1. The film bag 1 has an opposite first long side 101 and a second long side 102, and an opposite first short side. 103 and the second short side 104. The film bag 1 is rolled along the extending direction of the first long side 101 to form a membrane element. For example, a central tube is used and placed parallel to the second short side 104, which can extend along the first long side 101. Directional winding forms a membrane element with a central tube. In order to clearly illustrate the structure of the membrane element, this embodiment will be combined with the unfolded state or the rolled state of the membrane element to clearly show the structure of the membrane element. Therefore, it is not limited to the unfolded state or the rolled state of the membrane element. state, when used as part of the filter element, it is required to be in the coiled state.
膜袋1是由薄基膜片100沿第一长边101折叠形成,把薄基膜片100分为A膜片100a和B膜片100b,膜袋1相对的内侧面为原水侧,外侧面为纯水侧。即A膜片100a和B膜片100b相对的一侧为原水侧,相背离的外侧面为纯水侧。The membrane bag 1 is formed by folding a thin base membrane sheet 100 along the first long side 101. The thin base membrane sheet 100 is divided into an A membrane sheet 100a and a B membrane sheet 100b. The opposite inner side of the membrane bag 1 is the raw water side, and the outer side is the raw water side. is the pure water side. That is, the opposite side of the A diaphragm 100a and the B diaphragm 100b is the raw water side, and the opposite outer side is the pure water side.
卷绕好的膜元件具有多层卷绕结构,原水侧形成原水流道01,使得原水能够绕着滤芯周向从内层向外层或从外层向内层流动。纯水侧则会形成轴向的纯水流道02。过滤时,水流进入原水侧,穿过薄基膜片100形成的纯水沿纯水流道02从第一长边101侧流出,原水侧剩余的浓水沿原水流道01从浓水出口排出,例如从第一短边103或第二短边104排出,或同时从第一短边103和第二短边104排出。The rolled membrane element has a multi-layer winding structure, and a raw water channel 01 is formed on the raw water side, so that the raw water can flow around the circumference of the filter element from the inner layer to the outer layer or from the outer layer to the inner layer. On the pure water side, an axial pure water channel 02 will be formed. During filtration, the water flows into the raw water side, and the pure water formed by passing through the thin base membrane 100 flows out from the first long side 101 along the pure water channel 02. The remaining concentrated water on the raw water side is discharged from the concentrated water outlet along the raw water channel 01. , for example, discharged from the first short side 103 or the second short side 104 , or discharged from the first short side 103 and the second short side 104 at the same time.
值得说明的是,本实施方式中薄基膜片100的厚度为0.005~0.08mm,柔软度为2.0~10g,使得其能够消容卷膜时在第一长边101处形成的褶皱,能够正常的进行过滤工作。It is worth noting that in this embodiment, the thickness of the thin base film 100 is 0.005~0.08mm, and the softness is 2.0~10g, so that it can eliminate the wrinkles formed at the first long side 101 when rolling the film, and can normally to perform filtering work.
现有的膜片厚度大多是大于0.1mm的,其厚度较大,如果采用本申请的长边折叠方式,卷绕后的膜元件在第一长边一端的径向尺寸较大,另一端由于没有折叠,径向尺寸较小,整体呈现出锥形结构。而在短边折叠时,由于是在轴向上累积折叠时的尺寸,而且多个折叠边可以均匀分布,能够形成径向尺寸较为一致的膜元件。 Most of the existing diaphragms are thicker than 0.1mm, and their thickness is relatively large. If the long-side folding method of the present application is adopted, the radial size of the rolled membrane element at one end of the first long side will be larger, and the other end will be larger due to There are no folds, the radial size is small, and the overall tapered structure is present. When the short sides are folded, since the folded dimensions are accumulated in the axial direction, and multiple folded sides can be evenly distributed, membrane elements with relatively consistent radial dimensions can be formed.
图5展示了一种折叠原理示意图,其是一张厚度为d的薄基膜片,折叠后,在折叠处的内侧边和外侧边的相当于是以折线为轴旋转接近180°。由于厚度d的存在,那么在折叠时,膜的内外侧的转动周长不同,如图中的标记点C1,在转动同样距离的情况下,内侧已经接近转动180°,而膜的外侧转动切线角度可能只有90°左右,则在折叠后外侧会有较大的形变拉力,内侧会有抵抗压缩的张力,如果膜的硬度较大,折叠后会形成一个不可消除的折痕,说明其内部组织被破坏掉。Figure 5 shows a schematic diagram of the folding principle. It is a thin base film with a thickness of d. After folding, the inner and outer edges of the fold are equivalent to rotating nearly 180° around the fold line. Due to the existence of thickness d, when folding, the rotation circumferences of the inner and outer sides of the membrane are different. As shown in the figure, marked point C1, when rotating the same distance, the inner side is already close to rotating 180°, while the outer side of the membrane rotates tangentially. The angle may only be about 90°, then there will be greater deformation tension on the outside after folding, and there will be tension to resist compression on the inside. If the film is hard enough, an irremovable crease will be formed after folding, indicating its internal organization. be destroyed.
不仅如此,采用常规膜按照本申请的方式在长边折叠后,还要通过中心管沿长边进行卷绕,卷绕时膜袋内外侧的径向周长不同,同样具有位移差,则会在卷绕后形成较为明显的褶皱。如图6所示,由于本身的厚度影响,会存在较多的尖角,这些褶皱和尖角在过滤时会藏污纳垢,滤芯使用寿命较短,甚至会不符合标准。Not only that, if the conventional film is folded along the long side in the manner of this application, it must be wound along the long side through the central tube. During winding, the radial circumferences of the inner and outer sides of the film bag are different, and they also have displacement differences, which will cause After winding, more obvious wrinkles are formed. As shown in Figure 6, due to its own thickness, there will be more sharp corners. These folds and sharp corners will trap dirt and evil during filtration, and the service life of the filter element will be short, and it may even fail to meet standards.
在本申请中,为了消除或降低这种厚度和硬度造成的褶皱,所采用的薄基膜片100的厚度为0.005~0.08mm。在该厚度范围内,柔软度限定在2.0~10g,使得反渗透膜具有较好的拉伸形变和压缩形变能力,从而消容卷膜时在第一长边处形成的褶皱,能够正常的进行过滤工作。当然,作为其他一些实施方案,厚度可以进一步限定在0.018~0.050mm之间,柔软度可限定在2.3~6.0g。该薄基膜片可以是具有相应厚度的反渗透膜片,或者是微滤、超滤、纳滤水处理膜,能够实现本实施方式的错流过滤。In this application, in order to eliminate or reduce wrinkles caused by such thickness and hardness, the thickness of the thin base film 100 used is 0.005 to 0.08 mm. Within this thickness range, the softness is limited to 2.0 to 10g, so that the reverse osmosis membrane has better tensile deformation and compression deformation capabilities, so that the wrinkles formed at the first long side when rolling the membrane can be eliminated normally. Filtration works. Of course, as some other embodiments, the thickness can be further limited to 0.018-0.050mm, and the softness can be limited to 2.3-6.0g. The thin base membrane can be a reverse osmosis membrane with a corresponding thickness, or a microfiltration, ultrafiltration, or nanofiltration water treatment membrane, which can realize cross-flow filtration in this embodiment.
本发明中柔软度检测方法依据标准EDANA WSP 90.3,测试采用Thwing-Albert Instrument Company公司的柔软度仪Handle-O-Meter测试,其标准测量范围为0-100g,加重测量范围为0-1000g,所用单位g即为该仪器测量范围中的单位。本申请中的柔软度即为其测量显示柔软度数值。测量时,可分为横向柔软度测试和纵向柔软度,其值在本申请限定的2.0~10g范围内。采用其他仪器测量的柔软度,可以根据单位进行转换。The softness detection method in the present invention is based on the standard EDANA WSP 90.3, and the test is performed by Thwing-Albert Instrument Company's Handle-O-Meter. The standard measurement range is 0-100g, and the weighted measurement range is 0-1000g. The unit g is the unit in the measuring range of the instrument. Softness in this application is the measured softness value. When measuring, it can be divided into transverse softness test and longitudinal softness, and the value is within the range of 2.0 to 10g limited by this application. Softness measured with other instruments can be converted based on the unit.
作为进一步的限定,在其他实施方式中,薄基膜片100的硬挺度为2.0~4.2cm,卷绕的膜袋1表面为平整的曲面。这里的硬挺度可以参考国家标准GB/T 18318-2001中对弯曲长度的检测方式检测。对于膜袋1沿第一长边101方向的长度可以大于1.0m,例如2.0m、3.2m、4.5m等。As a further limitation, in other embodiments, the stiffness of the thin base film 100 is 2.0-4.2 cm, and the surface of the rolled film bag 1 is a flat curved surface. The stiffness here can be determined by referring to the detection method of bending length in the national standard GB/T 18318-2001. The length of the film bag 1 along the direction of the first long side 101 can be greater than 1.0m, such as 2.0m, 3.2m, 4.5m, etc.
较软的膜材料可以降低褶皱的影响,但由于材料本身较软,支撑强度不够,很容易形变,而在限定的硬挺度范围内能够使的卷绕的膜元件表面大致为较为平整的曲面,消减了褶皱。Softer membrane materials can reduce the impact of wrinkles, but because the material itself is soft and has insufficient support strength, it is easy to deform. Within a limited stiffness range, the surface of the rolled membrane element can be roughly flat and curved. Reduces wrinkles.
图7为本申请所采用的具有一定柔软度和硬挺度的反渗透膜的卷膜效果示意图,其中的不同层之间的长边错位放置,以便观测到不同层的折边叠边在卷绕后仍然没有明显的褶皱,同时消除了由于力的传递而形成的尖角。Figure 7 is a schematic diagram of the film rolling effect of a reverse osmosis membrane with a certain degree of softness and stiffness used in this application. The long sides of different layers are staggered so that the folded edges of different layers can be observed during rolling. There are still no obvious wrinkles at the end, and the sharp corners formed due to force transmission are eliminated.
作为进一步的实施例方式,薄基膜片100的厚度为0.01~0.04mm,例如0.020mm、0.025mm、 0.032mm。该膜片可以是聚烯烃微多孔膜形成的膜片等。例如采用反渗透的聚烯烃微多孔膜,其可以是在较薄的基膜上涂覆过滤材料形成,具体可以参考现有的膜材料加工工艺。As a further embodiment, the thickness of the thin base film 100 is 0.01-0.04mm, such as 0.020mm, 0.025mm, 0.032mm. The membrane may be a membrane formed of a polyolefin microporous membrane, or the like. For example, a reverse osmosis polyolefin microporous membrane can be formed by coating a thin base membrane with filter material. For details, please refer to the existing membrane material processing technology.
图9展示了膜元件的另一种实施方式,在该实施方式中,在膜袋1的原水侧设有原水导流网110,该原水导流网110在宽度方向和长度方向上基本与膜袋1尺寸一致;在长度方向上,该原水导流网110至少能够与原水进水口衔接,用于将原水导流至膜袋1内。Figure 9 shows another embodiment of the membrane element. In this embodiment, a raw water diversion net 110 is provided on the raw water side of the membrane bag 1. The raw water diversion net 110 is basically in line with the membrane in the width direction and length direction. The bag 1 has the same size; in the length direction, the raw water diversion net 110 can at least be connected with the raw water inlet for guiding raw water into the membrane bag 1 .
在膜袋1中,在第一长边101一侧,由于膜片的折叠,原水导流网110只能放置在内侧,宽度上无法与第一长边101侧齐平。在第二长边102一侧,则原水导流网110可以与第二长边102齐平。此外,通过控制原水导流网110的宽度,也能够保证卷膜时不出现锥形的结构。In the membrane bag 1, on the first long side 101, due to the folding of the membrane, the raw water diversion net 110 can only be placed on the inside, and the width cannot be flush with the first long side 101. On the side of the second long side 102, the raw water diversion net 110 can be flush with the second long side 102. In addition, by controlling the width of the raw water diversion net 110, it is also possible to ensure that no tapered structure occurs when rolling the film.
原水导流网110的厚度可以为0.05~0.8mm,例如0.08mm、0.25mm、0.50mm;可以进一步限定在0.015~0.500mm。在本实施方案中,可以选用相对较薄的原水导流网110,其与薄基膜片100的配合效果更好,能够避免薄基膜片100较大的形变。The thickness of the raw water diversion net 110 can be 0.05-0.8mm, such as 0.08mm, 0.25mm, 0.50mm; it can be further limited to 0.015-0.500mm. In this embodiment, a relatively thin raw water diversion net 110 can be selected, which has a better cooperation effect with the thin base diaphragm 100 and can avoid large deformation of the thin base diaphragm 100 .
在长度方向上,原水导流网110可以等于膜袋1的长度,也可以比膜袋1的长度更大,方便进水。In the length direction, the raw water diversion net 110 can be equal to the length of the membrane bag 1, or can be longer than the length of the membrane bag 1 to facilitate water inlet.
进一步的,作为优选,该膜元件设有纯水导流布3,该纯水导流布3设置在膜袋1的纯水侧,用于形成纯水水流通道。在一种实施方式中,纯水导流布3可以连接在中心管2上,膜袋1与中心管相接,卷绕形成膜元件。在另一实施方式中,纯水导流布3可以连接在中心管2上,膜袋1与中心管之间具有一定距离,形成非接触式结构。Furthermore, preferably, the membrane element is provided with a pure water guide cloth 3, and the pure water guide cloth 3 is provided on the pure water side of the membrane bag 1 for forming a pure water flow channel. In one embodiment, the pure water diversion cloth 3 can be connected to the central tube 2, and the membrane bag 1 is connected to the central tube and rolled to form a membrane element. In another embodiment, the pure water diversion cloth 3 can be connected to the central tube 2, and there is a certain distance between the membrane bag 1 and the central tube to form a non-contact structure.
在以上实施方式的基础上,本申请的膜元件进水出结构可以具有多种具体的实施例。Based on the above embodiments, the membrane element water inlet and outlet structure of the present application can have various specific embodiments.
图9a展示了纯水侧的一种密封方式,在膜袋1的纯水侧,至少在第一短边103、第二短边104和第二长边102形成密封,该密封是采用胶条120粘贴在膜袋1的纯水侧,卷绕后,胶条120与膜袋1纯水侧表面形成一个封闭区域,可以与原水及浓水形成隔离。在膜袋1原水侧,原水进入后能够周向流动,具体的进出水方式可以参考现有膜元件的进出水方式。净水时,原水进入后,透过薄基膜片100的纯水向第一长边101方向流动,纯水从膜元件的第一长边101所在的端面流出。Figure 9a shows a sealing method on the pure water side. On the pure water side of the membrane bag 1, a seal is formed on at least the first short side 103, the second short side 104 and the second long side 102. The sealing is made by using a rubber strip. 120 is pasted on the pure water side of the membrane bag 1. After winding, the adhesive strip 120 and the pure water side surface of the membrane bag 1 form a closed area, which can be isolated from raw water and concentrated water. On the raw water side of membrane bag 1, raw water can flow circumferentially after entering. The specific water inlet and outlet methods can refer to the water inlet and outlet methods of existing membrane elements. When purifying water, after raw water enters, the pure water that passes through the thin base membrane 100 flows in the direction of the first long side 101, and the pure water flows out from the end surface where the first long side 101 of the membrane element is located.
图9b展示了纯水侧的另一种密封方式,在图9a的基础上,本实施方式中可以设置更多的平行于短边的胶条120。如图中所示,额外设置的两条胶条把纯水流道分成多个区,具有一定的导流和稳流作用。Figure 9b shows another sealing method on the pure water side. Based on Figure 9a, more rubber strips 120 parallel to the short sides can be provided in this embodiment. As shown in the figure, two additional rubber strips divide the pure water channel into multiple zones, which have a certain flow diversion and stabilizing effect.
对于原水的进水方式,图10a中展示了一种方式,原水从中心管2进入,并空中心管开设的孔中流出,进入原水流道。该实施方式中,膜袋1的第二长边102处形成密封,第二短边104作为原水进水口,第一短边103所在一侧作为浓水出水口。As for the way of raw water inflow, Figure 10a shows one way. The raw water enters from the central pipe 2 and flows out from the hole opened in the hollow central pipe to enter the raw water channel. In this embodiment, a seal is formed at the second long side 102 of the membrane bag 1 , the second short side 104 serves as the raw water inlet, and the side where the first short side 103 is located serves as the concentrated water outlet.
值得说明的是,在该实施方式中,纯水侧靠近第二短边104的主胶条121与第二短边104 具有一定距离,该距离长度能够使得原水被周向上与纯水侧隔离。此外,将主胶条120与中心管2之间的区域通过侧胶条122密封,该侧胶条122靠近在第一长边101一侧,保证端部纯水与原水也能够密封。当然,作为其他密封方式,可以通过对卷绕后的膜元件端中心环打胶的方式替代侧胶条122实现密封,或者多种密封方式相组合。It is worth noting that in this embodiment, the pure water side is close to the main rubber strip 121 and the second short side 104 of the second short side 104. There is a certain distance, and the length of the distance can enable the raw water to be circumferentially isolated from the pure water side. In addition, the area between the main rubber strip 120 and the central tube 2 is sealed by the side rubber strip 122, which is close to the first long side 101, ensuring that the pure water and raw water at the end can also be sealed. Of course, as other sealing methods, sealing can be achieved by applying glue to the center ring at the end of the wound membrane element instead of the side rubber strips 122, or a combination of multiple sealing methods.
相应的,在浓水出水口可以采用相同的方式来实现纯水与浓水的隔离,可以通过膜袋贴胶条及端部外环打胶的方式密封。Correspondingly, the same method can be used to isolate pure water and concentrated water at the concentrated water outlet, which can be sealed by applying adhesive strips to the membrane bag and gluing the outer ring of the end.
图10b展示了另一种进水方式,其与图10a中原水进水和浓水出水的方向相反,即第一短边103所在侧为原水进水侧,第二短边104所在侧为浓水出水侧,密封方式可以参考前述实施方式。Figure 10b shows another water inlet method, which is opposite to the direction of raw water inlet and concentrated water outlet in Figure 10a, that is, the side where the first short side 103 is located is the raw water inlet side, and the side where the second short side 104 is located is the concentrated water inlet side. On the water outlet side, the sealing method can refer to the aforementioned embodiment.
图10c中展示了一种原水侧中间进水的实施方案。Figure 10c shows an embodiment of intermediate water inlet on the raw water side.
在图10c的方案中,在膜袋1的中间部位设置进水口,在膜袋1的原水侧,第二长边102局部密封,使得靠近第二长边102中部位置形成原水进水口,所述第一短边103和/或第二短边104作为浓水出水口。In the solution of Figure 10c, a water inlet is provided in the middle of the membrane bag 1. On the raw water side of the membrane bag 1, the second long side 102 is partially sealed so that a raw water inlet is formed near the middle of the second long side 102. The first short side 103 and/or the second short side 104 serve as the concentrated water outlet.
由于是在第二长边102中部位置形成原水进水口,则在该原水进水口两侧形成局部密封,该密封可以是贴胶条,或者端面与滤芯端盖配合打胶的形式进行密封。本实施例重点在于说明进水方式,密封方式可以采用能够实施的现有技术,没有具体限定。第二长边102中部位置并不要求必须是第二长边102的几何中心位置,其也可以靠近第一短边103或第二短边104的任何一个。Since the raw water inlet is formed in the middle of the second long side 102, partial sealing is formed on both sides of the raw water inlet. The sealing can be in the form of adhesive strips, or the end face and the filter element end cover are sealed with glue. The focus of this embodiment is to illustrate the water inlet method. The sealing method can adopt existing technologies that can be implemented without specific limitations. The middle position of the second long side 102 does not need to be the geometric center position of the second long side 102 , and it can also be close to either the first short side 103 or the second short side 104 .
在图10c的方案中,原水从第二长边102的中部位置进水口进入后,由于水压的存在,原水会同时向第一短边103和第二短边104的方向流动,可以通过流道设置,使过滤后的浓水从中心管和膜元件与滤芯壳体之间的间隙流向外部的浓水排出口。In the solution of Figure 10c, after the raw water enters from the water inlet at the middle position of the second long side 102, due to the existence of water pressure, the raw water will flow in the direction of the first short side 103 and the second short side 104 at the same time, and can pass through the flow. The channel is set up so that the filtered concentrated water flows from the central tube and the gap between the membrane element and the filter element housing to the external concentrated water discharge port.
图10d展示了一种端部进水其单侧出水的实施方式。Figure 10d shows an embodiment in which water is inlet from the end and water is discharged from one side.
图10d的实施方案中,在膜袋1的原水侧,第二短边104为密封侧,可通过胶条密封。第一短边103形成浓水出水口;第二长边102局部密封,使得第二长边102靠近第二短边104的一端预留原水进水口。In the embodiment of Figure 10d, on the raw water side of the film bag 1, the second short side 104 is the sealing side, which can be sealed by a rubber strip. The first short side 103 forms a concentrated water outlet; the second long side 102 is partially sealed so that an end of the second long side 102 close to the second short side 104 reserves a raw water inlet.
在该实施方式中,中心管并不作为原水水路,而是在端部开口形成原水进水口,第一短边103作为浓水出水口。在该膜元件中,其一端为原水进水,另一端纯水出水。体现在卷绕后的膜元件上,如图10e所示。In this embodiment, the central pipe does not serve as a raw water channel, but forms a raw water inlet at the end opening, and the first short side 103 serves as a concentrated water outlet. In this membrane element, raw water enters at one end and pure water flows out at the other end. This is reflected in the rolled membrane element, as shown in Figure 10e.
结合以上各实施方式,本实施例中对膜袋1沿第一长边101方向的长度进一步限定,可以为1.0~4.6m。目前常规的膜元件,由于受到纯水流道的限制,膜元件一般控制在0.8m以内,避免形成较长的流道。本发明的方案中,由于采用短流道结构,纯水水流不受膜袋长度的影 响。可以采用较长的膜元件,通过加长原水流道,能够使得原水侧的水流流速增加,避免形成沉淀。Combined with the above embodiments, in this embodiment, the length of the film bag 1 along the first long side 101 is further limited, and can be 1.0 to 4.6 m. At present, conventional membrane elements are generally controlled within 0.8m due to the limitations of pure water channels to avoid the formation of long flow channels. In the solution of the present invention, due to the short flow channel structure, the pure water flow is not affected by the length of the membrane bag. ring. Longer membrane elements can be used to lengthen the raw water channel, which can increase the flow rate of the raw water side and avoid the formation of sedimentation.
结合以上各实施方式中的膜元件及膜袋的相应结构,作为本发明的其他膜元件实施方式,膜元件中可以设置有至少两个膜袋1,例如采用3个、4个膜袋,相邻的膜袋1之间具有纯水导流布3。Combining the corresponding structures of the membrane elements and membrane bags in the above embodiments, as another membrane element embodiment of the present invention, at least two membrane bags 1 may be provided in the membrane element, for example, 3 or 4 membrane bags may be used. There is a pure water diversion cloth 3 between adjacent film bags 1 .
图11展示了膜元件的作为另一种方式,其中的两个膜袋1为一体结构,是由薄基膜片100沿第一长边101折叠后,再沿第二短边104二次折叠形成。当设置有4个膜袋1时,采用一体结构的两个膜袋1为一组,则4个膜袋可分为两组,构成一个膜元件。当采用奇数个膜袋时,则其中一个膜袋可以为单独的膜袋结构。Figure 11 shows another method of membrane elements. The two membrane bags 1 are an integrated structure. They are made of a thin base membrane sheet 100 that is folded along the first long side 101 and then folded twice along the second short side 104. form. When four membrane bags 1 are provided, two membrane bags 1 with an integrated structure are used as a group, and the four membrane bags can be divided into two groups to form one membrane element. When an odd number of film bags are used, one of the film bags can be a separate film bag structure.
此外,作为另一种一体结构形式,至少其中的两个膜袋1为一体结构,是由薄基膜片100沿第一长边101折叠后,再沿第二长边101二次折叠形成M形结构。此时的两个膜袋相连的第二长边101为共同的长边。In addition, as another integrated structure form, at least two of the film bags 1 are an integrated structure, which is formed by folding the thin base film 100 along the first long side 101 and then folding it twice along the second long side 101 to form M shape structure. At this time, the second long side 101 connected by the two film bags is the common long side.
本发明还提供了一种滤芯,作为其具体的实施方式,采用的膜元件为上述各实施方式中的膜元件,或者不同实施方式中各部分相结合的膜元件。The present invention also provides a filter element. As a specific embodiment thereof, the membrane element used is the membrane element in each of the above embodiments, or a membrane element that combines various parts in different embodiments.
作为一种具体方式说明,如图12所示,该滤芯包括中心管2,膜元件卷绕在中心管2上。中心管2与膜袋1的第二短边104平行,膜元件从第二短边104侧卷绕在中心管2上,第一长边101所在的端部为纯水出水端;原水沿原水导流网110进入膜袋1,过滤后的纯水沿纯水导流布3从纯水出水端流出。As a specific explanation, as shown in Figure 12, the filter element includes a central tube 2, and the membrane element is wound around the central tube 2. The central tube 2 is parallel to the second short side 104 of the membrane bag 1. The membrane element is wound on the central tube 2 from the second short side 104. The end where the first long side 101 is located is the pure water outlet end; the raw water flows along the raw water The diversion net 110 enters the membrane bag 1, and the filtered pure water flows out from the pure water outlet along the pure water diversion cloth 3.
进一步地,在一种实施例中,在第二长边102靠近中心管2的一侧设置原水进水口,第一短边103为浓水出水口,使得滤芯一端为原水进水端,另一端为纯水出水端。以上实施方式中所指的进水端和出水端更多的是相对膜元件而言,最终形成在完整的滤芯壳体结构上,是否位于同一端或两端,可以通过中心管或壳体内侧的其他水路进行改良。Further, in one embodiment, a raw water inlet is provided on the side of the second long side 102 close to the central pipe 2, and the first short side 103 is a concentrated water outlet, so that one end of the filter element is the raw water inlet end and the other end It is the outlet end of pure water. The water inlet end and the water outlet end referred to in the above embodiments are more relative to the membrane element, and are ultimately formed on the complete filter housing structure. Whether they are located at the same end or both ends, they can be passed through the central tube or the inside of the housing. Other waterways will be improved.
作为可实施的一种方式,纯水导流布3与中心管2连接,膜袋1的第二短边104与中心管2处于非接触状态;并将第二短边104与中心管2之间的区域在纯水出水端密封,用于隔离原水。As an implementable method, the pure water diversion cloth 3 is connected to the central tube 2, and the second short side 104 of the membrane bag 1 is in a non-contact state with the central tube 2; The area between them is sealed at the pure water outlet end to isolate raw water.
在以上方式中,当不采用中心管2进水或出水时,中心管2可以只是起到支撑作用,不具有水路结构。作为其他实施方式,中心管2可为中空结构,形成流水腔,用于作为原水或纯水或浓水的水路流道。In the above method, when the central pipe 2 is not used for water inlet or outlet, the central pipe 2 can only play a supporting role and does not have a waterway structure. As other embodiments, the central tube 2 may have a hollow structure to form a water flow cavity and be used as a water channel for raw water, pure water, or concentrated water.
图13展示了一种以中心管作为纯水水路流道的实施方式。Figure 13 shows an implementation using a central pipe as a pure water channel.
在图13所展示方案中,中心管2在轴向上突出于第一长边101,并在突出位置设置有导流孔,在纯水出水端设置有腔体,该腔体与导流孔连通,使得与外部连通的纯水接头和原水 接头位于滤芯的同一端。In the solution shown in Figure 13, the central tube 2 protrudes from the first long side 101 in the axial direction, and is provided with a guide hole at the protruding position, and is provided with a cavity at the pure water outlet end. The cavity and the guide hole are Connected so that the pure water connector and raw water are connected to the outside The connector is located on the same end of the filter element.
该实施方式中,导流孔可以是中心管端部的中心孔,也可以是开设在中心管侧壁的通孔。In this embodiment, the flow guide hole may be a central hole at the end of the central tube, or a through hole opened on the side wall of the central tube.
在其他实施方式中,可以在该滤芯的外部壳体形成有二级流道,在纯水出水端设置有腔体,该二级流道一端与纯水出水端的腔体连通,另一端与纯水接头连通,使得与外部连通的纯水接头和原水接头位于滤芯的同一端。In other embodiments, a secondary flow channel can be formed on the outer shell of the filter element, and a cavity is provided at the pure water outlet end. One end of the secondary flow channel is connected to the cavity at the pure water outlet end, and the other end is connected to the pure water outlet end. The water connector is connected so that the pure water connector and raw water connector connected to the outside are located at the same end of the filter element.
此外,还可以是把中心管设置为带有同心环的管结构,即在中心管上形成中心腔和外环腔,两个腔体均为轴向设置,其外环腔可以作为原水进水腔,通过管壁上的开孔相膜元件导入原水,中心腔用于作为纯水水路流道。在该结构形式下,也可以采用其他水流形式,没有具体限制。In addition, the central tube can also be configured as a tube structure with concentric rings, that is, a central cavity and an outer ring cavity are formed on the central pipe. Both cavities are arranged axially, and the outer ring cavity can be used as a raw water inlet. The raw water is introduced into the cavity through the open-pore phase membrane element on the pipe wall, and the central cavity is used as a pure water channel. In this structural form, other water flow forms can also be used without specific restrictions.
作为本发明的一种滤芯,其包括中心管2和卷绕在中心管上的膜元件,中心管2与膜袋1的短边平行,至少一个膜元件卷绕在中心管2上;卷绕时,膜袋1通过拉伸张紧的方式卷绕在中心管2上,使得膜袋1表面为平整的曲面。As a filter element of the present invention, it includes a central tube 2 and a membrane element wound on the central tube. The central tube 2 is parallel to the short side of the membrane bag 1, and at least one membrane element is wound on the central tube 2; , the film bag 1 is wound around the central tube 2 by stretching and tensioning, so that the surface of the film bag 1 becomes a flat curved surface.
具体地,膜元件中膜袋1具有相对的第一长边101和第二长边102,以及相对的第一短边103和第二短边104,该膜袋1沿第一长边101延伸方向卷绕形成膜元件。膜袋1是由薄基膜片100沿第一长边101折叠形成,膜袋1相对的内侧面为原水侧,外侧面为纯水侧;过滤时,水流进入原水侧,穿过薄基膜片100形成的纯水沿纯水流道02从第一长边101侧流出,原水侧剩余的浓水沿原水流道01从第一短边103或第二短边104排出。Specifically, the membrane bag 1 in the membrane element has opposite first long sides 101 and second long sides 102, and opposite first short sides 103 and second short sides 104. The membrane bag 1 extends along the first long side 101. Directional winding to form a membrane element. The membrane bag 1 is formed by folding a thin base membrane sheet 100 along the first long side 101. The opposite inner side of the membrane bag 1 is the raw water side, and the outer side is the pure water side; during filtration, the water flow enters the raw water side and passes through the thin base membrane. The pure water formed in the sheet 100 flows out from the first long side 101 along the pure water channel 02, and the remaining concentrated water on the raw water side is discharged from the first short side 103 or the second short side 104 along the raw water channel 01.
进一步地,薄基膜片100的厚度为0.01~0.03mm,柔软度为2.2~3.5g,硬挺度为2.5~4.0cm。卷绕时,膜袋1通过拉伸张紧的方式卷绕在中心管2上,使得膜袋1表面为平整的曲面。Further, the thickness of the thin base film 100 is 0.01-0.03mm, the softness is 2.2-3.5g, and the stiffness is 2.5-4.0cm. During winding, the film bag 1 is wound around the central tube 2 by stretching and tensioning, so that the surface of the film bag 1 becomes a flat curved surface.
由于该实施例中柔软度范围较小,自然状态下表面会呈现出较多的褶皱,为了保证卷膜后的平整性,通过拉伸张紧可以对膜片提供的张力,使其表面呈现为平整状态。在实施时,可以通过张紧辊保持张紧力进行卷绕,也可以是在一端卷绕,另一端用两个平面或弧面夹持的方式保持膜片的张紧状态。Since the softness range in this embodiment is small, the surface will show more wrinkles in the natural state. In order to ensure the flatness after rolling the film, the tension provided to the film by stretching and tightening can make the surface appear as Flat state. During implementation, the tensioning force can be maintained by a tension roller for winding, or the film can be wound at one end and clamped by two flat or arc surfaces at the other end to maintain the tension of the diaphragm.
针对传统的膜元件,其更多的是在短边进行折叠卷绕,For traditional membrane elements, they are more folded and rolled on the short side.
以上示意性的对本发明及其实施方式进行了描述,该描述没有限制性,附图中所示的也只是本发明的实施方式之一,实际的结构并不局限于此。所以,如果本领域的普通技术人员受其启示,在不脱离本发明创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本发明的保护范围。 The present invention and its embodiments are schematically described above. This description is not limiting. What is shown in the drawings is only one embodiment of the present invention, and the actual structure is not limited thereto. Therefore, if a person of ordinary skill in the art is inspired by the invention and without departing from the spirit of the invention, can devise structural methods and embodiments similar to the technical solution without inventiveness, they shall all fall within the protection scope of the invention. .

Claims (21)

  1. 一种短流道膜元件,包括膜袋,该膜袋(1)具有相对的第一长边(101)和第二长边(102),以及相对的第一短边(103)和第二短边(104),该膜袋(1)沿第一长边(101)延伸方向卷绕形成膜元件;其特征在于:A short flow channel membrane element includes a membrane bag. The membrane bag (1) has an opposite first long side (101) and a second long side (102), and an opposite first short side (103) and a second The short side (104), the film bag (1) is rolled along the extension direction of the first long side (101) to form a film element; it is characterized by:
    所述膜袋(1)是由薄基膜片(100)沿第一长边(101)折叠形成,膜袋(1)相对的内侧面为原水侧,外侧面为纯水侧;过滤时,水流进入原水侧,穿过薄基膜片(100)形成的纯水沿纯水流道(02)从第一长边(101)侧流出,原水侧剩余的浓水沿原水流道(01)从浓水出口排出;The membrane bag (1) is formed by folding a thin base membrane sheet (100) along the first long side (101). The opposite inner side of the membrane bag (1) is the raw water side, and the outer side is the pure water side; during filtration, The water flow enters the raw water side, and the pure water formed by passing through the thin base diaphragm (100) flows out from the first long side (101) along the pure water channel (02). The remaining concentrated water on the raw water side flows along the raw water channel (01) Discharge from the concentrated water outlet;
    所述薄基膜片(100)的厚度为0.005~0.08mm,柔软度为2.0~10g,使得其能够消容卷膜时在第一长边(101)处形成的褶皱。The thickness of the thin base film (100) is 0.005-0.08mm, and the softness is 2.0-10g, so that it can eliminate wrinkles formed on the first long side (101) when rolling the film.
  2. 根据权利要求1所述的一种短流道膜元件,其特征在于:所述薄基膜片(100)的硬挺度为2.0~4.2cm,卷绕的膜袋(1)表面为平整的曲面。A short flow channel membrane element according to claim 1, characterized in that: the stiffness of the thin base membrane (100) is 2.0-4.2cm, and the surface of the rolled membrane bag (1) is a flat curved surface .
  3. 根据权利要求2所述的一种短流道膜元件,其特征在于:所述薄基膜片(100)的厚度为0.01~0.04mm。A short flow channel membrane element according to claim 2, characterized in that: the thickness of the thin base diaphragm (100) is 0.01 to 0.04 mm.
  4. 根据权利要求1所述的一种短流道膜元件,其特征在于:在膜袋(1)的纯水侧,至少在第一短边(103)、第二短边(104)和第二长边(102)形成密封,使得透过薄基膜片(100)的纯水向第一长边(101)方向流动,纯水从膜元件的第一长边(101)所在的端面流出。A short flow channel membrane element according to claim 1, characterized in that: on the pure water side of the membrane bag (1), at least the first short side (103), the second short side (104) and the second The long side (102) forms a seal, so that the pure water passing through the thin base membrane (100) flows in the direction of the first long side (101), and the pure water flows out from the end surface where the first long side (101) of the membrane element is located.
  5. 根据权利要求4所述的一种短流道膜元件,其特征在于:在膜袋(1)原水侧的第二长边(102)处形成密封,所述第一短边(103)或第二短边(104)中的一侧作为原水进水口,另一侧作为浓水出水口。A short flow channel membrane element according to claim 4, characterized in that a seal is formed at the second long side (102) of the raw water side of the membrane bag (1), and the first short side (103) or the third One side of the two short sides (104) serves as the raw water inlet, and the other side serves as the concentrated water outlet.
  6. 根据权利要求4所述的一种短流道膜元件,其特征在于:在膜袋(1)的原水侧,第二长边(102)局部密封,使得靠近第二长边(102)中部位置形成原水进水口,所述第一短边(103)和/或第二短边(104)作为浓水出水口。A short flow channel membrane element according to claim 4, characterized in that: on the raw water side of the membrane bag (1), the second long side (102) is partially sealed so as to be close to the middle position of the second long side (102) A raw water inlet is formed, and the first short side (103) and/or the second short side (104) serve as a concentrated water outlet.
  7. 根据权利要求4所述的一种短流道膜元件,其特征在于:在膜袋(1)的原水侧,所述第一短边(103)或第二短边(104)中的一短边为密封侧,另一短边形成浓水出水口;第二长边(102)局部密封,使得第二长边(102)靠近所述密封侧的一端预留原水进水口。A short flow channel membrane element according to claim 4, characterized in that: on the raw water side of the membrane bag (1), one of the first short side (103) or the second short side (104) is One side is the sealed side, and the other short side forms a concentrated water outlet; the second long side (102) is partially sealed, so that an end of the second long side (102) close to the sealed side reserves a raw water inlet.
  8. 根据权利要求1所述的一种短流道膜元件,其特征在于:所述膜袋(1)的原水侧设有原水导流网(110),该原水导流网(110)在宽度方向上基本与膜袋(1)尺寸一致;在长度方向上,该原水导流网(110)用于形成原水流道。A short flow channel membrane element according to claim 1, characterized in that: a raw water diversion net (110) is provided on the raw water side of the membrane bag (1), and the raw water diversion net (110) extends in the width direction Basically the same size as the membrane bag (1); in the length direction, the raw water diversion net (110) is used to form a raw water channel.
  9. 根据权利要求8所述的一种短流道膜元件,其特征在于:该膜元件设有纯水导流布(3),该纯水导流布(3)设置在膜袋(1)的纯水侧,用于形成纯水水流通道。A short flow channel membrane element according to claim 8, characterized in that: the membrane element is provided with a pure water guide cloth (3), and the pure water guide cloth (3) is arranged on the membrane bag (1) The pure water side is used to form a pure water flow channel.
  10. 根据权利要求8所述的一种短流道膜元件,其特征在于:所述膜袋(1)沿第一长边 (101)方向的长度为1.0~4.6m。A short flow channel membrane element according to claim 8, characterized in that: the membrane bag (1) is along the first long side. The length in the (101) direction is 1.0~4.6m.
  11. 一种短流道膜元件,其特征在于:设置有至少两个膜袋(1),所述膜袋(1)采用权利要求1-10任一项所述膜元件中的膜袋(1)结构,相邻的膜袋(1)之间具有纯水导流布(3)。A short flow channel membrane element, characterized in that: at least two membrane bags (1) are provided, and the membrane bag (1) adopts the membrane bag (1) in the membrane element described in any one of claims 1-10. Structure, there is a pure water diversion cloth (3) between adjacent membrane bags (1).
  12. 根据权利要求11所述的一种短流道膜元件,其特征在于:至少其中的两个膜袋(1)为一体结构,是由薄基膜片(100)沿第一长边(101)折叠后,再沿第二短边(104)二次折叠形成;或:A short flow channel membrane element according to claim 11, characterized in that at least two of the membrane bags (1) are of an integrated structure and are made of a thin base membrane (100) along the first long side (101). After folding, fold again along the second short side (104) to form; or:
    至少其中的两个膜袋(1)为一体结构,是由薄基膜片(100)沿第一长边(101)折叠后,再沿第二长边(101)二次折叠形成M形结构。At least two of the film bags (1) have an integrated structure, which is made of a thin base film (100) folded along the first long side (101) and then folded twice along the second long side (101) to form an M-shaped structure. .
  13. 一种滤芯,其特征在于:该滤芯包括权利要求1-12任一项所述的膜元件。A filter element, characterized in that: the filter element includes the membrane element according to any one of claims 1-12.
  14. 根据权利要求13所述的一种滤芯,其特征在于:该滤芯包括中心管(2),所述中心管(2)与膜袋(1)的第二短边(104)平行,膜元件从第二短边(104)侧卷绕在中心管(2)上,第一长边(101)所在的端部为纯水出水端;原水沿原水导流网(110)进入膜袋(1),过滤后的纯水沿纯水导流布(3)从纯水出水端流出。A filter element according to claim 13, characterized in that: the filter element includes a central tube (2), the central tube (2) is parallel to the second short side (104) of the membrane bag (1), and the membrane element is from The second short side (104) is wound around the central tube (2), and the end where the first long side (101) is located is the pure water outlet end; raw water enters the membrane bag (1) along the raw water diversion net (110) , the filtered pure water flows out from the pure water outlet end along the pure water guide cloth (3).
  15. 根据权利要求14所述的一种滤芯,其特征在于:在第二长边(102)靠近中心管(2)的一侧设置原水进水口,第一短边(103)为原水出水口,使得滤芯一端为原水进水端,另一端为纯水出水端。A filter element according to claim 14, characterized in that: a raw water inlet is provided on the side of the second long side (102) close to the central pipe (2), and the first short side (103) is a raw water outlet, so that One end of the filter element is the raw water inlet end, and the other end is the pure water outlet end.
  16. 根据权利要求15所述的一种滤芯,其特征在于:所述纯水导流布(3)与中心管(2)连接,膜袋(1)的第二短边(104)与中心管(2)处于非接触状态;并将第二短边(104)与中心管(2)之间的区域在纯水出水端密封,用于隔离原水。A filter element according to claim 15, characterized in that: the pure water guide cloth (3) is connected to the central tube (2), and the second short side (104) of the membrane bag (1) is connected to the central tube (2). 2) In a non-contact state; and seal the area between the second short side (104) and the central tube (2) at the pure water outlet end to isolate raw water.
  17. 根据权利要求15所述的一种滤芯,其特征在于:所述中心管(2)为中空结构,形成流水腔,用于作为原水或纯水或浓水的水路流道。A filter element according to claim 15, characterized in that the central tube (2) is a hollow structure, forming a water flow cavity and used as a water channel for raw water, pure water or concentrated water.
  18. 根据权利要求17所述的一种滤芯,其特征在于:所述中心管(2)在轴向上突出于第一长边(101),并在突出位置设置有导流孔,在纯水出水端设置有腔体,该腔体与导流孔连通,使得与外部连通的纯水接头和原水接头位于滤芯的同一端。A filter element according to claim 17, characterized in that: the central tube (2) protrudes from the first long side (101) in the axial direction, and is provided with a guide hole at the protruding position, and when the pure water is discharged, A cavity is provided at one end, and the cavity is connected with the guide hole, so that the pure water connector and the raw water connector connected to the outside are located at the same end of the filter element.
  19. 根据权利要求15所述的一种滤芯,其特征在于:该滤芯的外部壳体形成有二级流道,在纯水出水端设置有腔体,该二级流道一端与纯水出水端的腔体连通,另一端与纯水接头连通,使得与外部连通的纯水接头和原水接头位于滤芯的同一端。A filter element according to claim 15, characterized in that: the outer shell of the filter element is formed with a secondary flow channel, and a cavity is provided at the pure water outlet end, and one end of the secondary flow channel is connected to the cavity at the pure water outlet end. The other end is connected to the pure water connector, so that the pure water connector and raw water connector connected to the outside are located at the same end of the filter element.
  20. 一种滤芯,其特征在于:包括中心管(2),以及权利要求1-12任一项所述的膜元件,所述中心管(2)与膜袋(1)的短边平行,至少一个膜元件卷绕在中心管(2)上;卷绕时,膜袋(1)通过拉伸张紧的方式卷绕在中心管(2)上,使得膜袋(1)表面为平整的曲面。A filter element, characterized in that it includes a central tube (2) and the membrane element according to any one of claims 1 to 12. The central tube (2) is parallel to the short side of the membrane bag (1), and at least one The membrane element is wound on the central tube (2); during winding, the membrane bag (1) is wound on the central tube (2) by stretching and tensioning, so that the surface of the membrane bag (1) is a flat curved surface.
  21. 根据权利要求20所述的一种滤芯,其特征在于:所述薄基膜片(100)的厚度为 0.01~0.03mm,柔软度为2.2~5.0g,硬挺度为2.5~4.0cm。 A filter element according to claim 20, characterized in that: the thickness of the thin base membrane (100) is 0.01~0.03mm, softness 2.2~5.0g, stiffness 2.5~4.0cm.
PCT/CN2023/101266 2022-06-21 2023-06-20 Short flow channel membrane element and filter WO2023246740A1 (en)

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CN202210702040.5 2022-06-21
CN202210702040.5A CN114849480A (en) 2022-06-21 2022-06-21 High-efficiency membrane element and production process
CN202310401638.5A CN117883979A (en) 2022-06-21 2023-04-07 Short flow passage membrane element and filter element
CN202310401638.5 2023-04-07

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