WO2023238902A1 - 感光性樹脂組成物、硬化物、隔壁、有機電界発光素子及び画像表示装置 - Google Patents
感光性樹脂組成物、硬化物、隔壁、有機電界発光素子及び画像表示装置 Download PDFInfo
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- WO2023238902A1 WO2023238902A1 PCT/JP2023/021303 JP2023021303W WO2023238902A1 WO 2023238902 A1 WO2023238902 A1 WO 2023238902A1 JP 2023021303 W JP2023021303 W JP 2023021303W WO 2023238902 A1 WO2023238902 A1 WO 2023238902A1
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/028—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
- G03F7/031—Organic compounds not covered by group G03F7/029
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/44—Polymerisation in the presence of compounding ingredients, e.g. plasticisers, dyestuffs, fillers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/46—Polymerisation initiated by wave energy or particle radiation
- C08F2/48—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
- C08F2/50—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light with sensitising agents
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F20/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F265/00—Macromolecular compounds obtained by polymerising monomers on to polymers of unsaturated monocarboxylic acids or derivatives thereof as defined in group C08F20/00
- C08F265/04—Macromolecular compounds obtained by polymerising monomers on to polymers of unsaturated monocarboxylic acids or derivatives thereof as defined in group C08F20/00 on to polymers of esters
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L51/00—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L51/06—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond
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- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B57/00—Other synthetic dyes of known constitution
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- C09B67/00—Influencing the physical, e.g. the dyeing or printing properties of dyestuffs without chemical reactions, e.g. by treating with solvents grinding or grinding assistants, coating of pigments or dyes; Process features in the making of dyestuff preparations; Dyestuff preparations of a special physical nature, e.g. tablets, films
- C09B67/006—Preparation of organic pigments
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B67/00—Influencing the physical, e.g. the dyeing or printing properties of dyestuffs without chemical reactions, e.g. by treating with solvents grinding or grinding assistants, coating of pigments or dyes; Process features in the making of dyestuff preparations; Dyestuff preparations of a special physical nature, e.g. tablets, films
- C09B67/0071—Process features in the making of dyestuff preparations; Dehydrating agents; Dispersing agents; Dustfree compositions
- C09B67/0084—Dispersions of dyes
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- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B7/00—Indigoid dyes
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/20—Filters
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/0045—Photosensitive materials with organic non-macromolecular light-sensitive compounds not otherwise provided for, e.g. dissolution inhibitors
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/09—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
- G03F7/105—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers having substances, e.g. indicators, for forming visible images
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
- G09F9/30—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/12—Light sources with substantially two-dimensional [2D] radiating surfaces
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/12—Light sources with substantially two-dimensional [2D] radiating surfaces
- H05B33/22—Light sources with substantially two-dimensional [2D] radiating surfaces characterised by the chemical or physical composition or the arrangement of auxiliary dielectric or reflective layers
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/10—OLEDs or polymer light-emitting diodes [PLED]
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- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
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- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
- H10K59/12—Active-matrix OLED [AMOLED] displays
- H10K59/122—Pixel-defining structures or layers, e.g. banks
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/30—Devices specially adapted for multicolour light emission
- H10K59/38—Devices specially adapted for multicolour light emission comprising colour filters or colour changing media [CCM]
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K2102/00—Constructional details relating to the organic devices covered by this subclass
- H10K2102/301—Details of OLEDs
- H10K2102/331—Nanoparticles used in non-emissive layers, e.g. in packaging layer
Definitions
- the present invention relates to a photosensitive resin composition, a cured product, a partition wall, an organic electroluminescent device, and an image display device.
- Liquid crystal displays utilize the property that the arrangement of liquid crystal molecules is switched by turning on and off a voltage to the liquid crystal.
- many of the members constituting the cell of an LCD are formed by a method using a photosensitive composition, typified by a photolithography method.
- the range of application of this photosensitive composition is expanding further because it is easy to form a fine structure and it is easy to process substrates for large screens.
- Image display devices that include organic electroluminescent elements (also referred to as organic electroluminescence, organic EL) have excellent visibility and responsiveness such as contrast and viewing angle, and are designed to reduce power consumption, be thinner and lighter, and display the display itself. Because it can be made flexible, it is attracting attention as a next-generation flat panel display (FPD).
- An organic electroluminescent device has a structure in which a light emitting layer or an organic layer including various functional layers is sandwiched between a pair of electrodes, at least one of which is translucent.
- An image display device displays an image by driving a panel in which an organic electroluminescent element is arranged for each pixel.
- barrier ribs banks
- a vapor deposition method is mainly used in which a material is sublimated in a vacuum and deposited on a substrate to form a film.
- wet process methods such as casting, spin coating, and inkjet printing have attracted attention.
- the inkjet printing method can reduce unevenness in film thickness when printing on large areas, and can also improve the resolution of displays, reduce the amount of materials used, and improve yields by separating the coatings during coating. Therefore, it is suitable as a method for forming an organic layer in a large panel.
- a method of easily forming partition walls a method of forming them by photolithography using a photosensitive composition is known. Furthermore, as a method of imparting light-shielding properties to partition walls and suppressing light leakage between pixels, a method of incorporating a coloring agent into a photosensitive composition is known.
- Patent Document 1 describes a photosensitive resin composition that has high light-shielding properties and a low dielectric constant by using a specific organic black pigment and a dispersant.
- Patent Document 2 describes a photosensitive resin composition used for partition walls of organic electroluminescent devices that is effective in suppressing outgas generation by using a specific organic black pigment and an alkali-soluble resin.
- Patent Document 3 describes a specific photopolymerization initiator and a composition that achieves both high brightness and high sensitivity as a pixel of a color filter by using the photopolymerization initiator.
- decomposed products, by-products, uncured products, etc. in the composition may remain on the anode or re-deposit on the anode. In that case, hole injection from the anode is inhibited, and a desired current value may not be obtained even if a constant voltage is applied.
- the cathode which is a common electrode
- the smaller the taper angle of the partition wall the less likely it is to cause disconnection and the better the productivity of the element, but a good taper angle may not be obtained when manufacturing the partition wall.
- the present inventors have discovered that the above problems can be solved by using a specific photopolymerization initiator and a compound having an ethylenically unsaturated group and a cardo structure, and have completed the present invention. That is, the gist of the present invention is as follows.
- a photosensitive resin composition containing (A) a photopolymerization initiator, (B) a compound having an ethylenically unsaturated group and a cardo structure,
- the photopolymerization initiator (A) contains a compound (A1) represented by the following general formula (1),
- a photosensitive resin composition, wherein the compound (B) having an ethylenically unsaturated group and a cardo structure has a weight average molecular weight of 1,000 to 20,000.
- X represents an aryl group having 6 to 10 carbon atoms.
- R 1 represents an alkyl group having 1 to 8 carbon atoms which may have a substituent, or an aryl group having 6 to 10 carbon atoms which may have a substituent.
- R 2 represents an alkanoyl group having 2 to 6 carbon atoms or an aroyl group having 7 to 13 carbon atoms.
- R 3 represents an alkyl group having 1 to 10 carbon atoms which may have a substituent.
- R 4 represents an alkyl group having 1 to 6 carbon atoms which may have a substituent.
- n represents an integer of 1 or 2.
- Benzene ring in formula (B1-1) may be further substituted with any substituent.
- X b represents O, S, CO, or a direct bond. * represents a bond.
- Each R 1b independently represents a hydrogen atom or a methyl group.
- Each X b independently represents O, S, CO, or a direct bond.
- nb represents an integer from 0 to 4. * represents a bond.
- (D) contains an ethylenically unsaturated compound, said (D) ethylenically unsaturated compound is different from said (B) compound having an ethylenically unsaturated group and a cardo structure, [1]
- the photosensitive resin composition according to any one of [8].
- An organic electroluminescent device comprising the partition wall according to [16].
- a color filter comprising luminescent nanocrystal particles and comprising the partition wall according to [16].
- An image display device comprising the partition wall according to [16].
- the present invention it is possible to provide a photosensitive resin that has a high current value during light emission when forming a partition wall, and can form a partition wall with a small taper angle. According to the present invention, it is also possible to provide an organic electroluminescent device and an image display device with high brightness using this photosensitive resin composition.
- FIG. 1 is a schematic cross-sectional view showing an example of the partition wall of the present invention.
- (meth)acrylic means “acrylic and/or methacrylic”. The same applies to “(meth)acrylate” and “(meth)acryloyl.”
- acrylic resin refers to a (co)polymer containing (meth)acrylic acid and a (co)polymer containing (meth)acrylic acid ester having a carboxy group.
- total solid content means all components other than the solvent in the photosensitive resin composition, and even if the components other than the solvent are liquid at room temperature, such components are not included in the solvent and the total Include in solid content.
- (Co)polymer means to include both a single polymer (homopolymer) and a copolymer (copolymer).
- acid (anhydride)” and “(anhydride)...acid” mean to include both an acid and its anhydride.
- the term "monomer” refers to a so-called high-molecular substance (polymer), and includes dimers, trimers, and oligomers in addition to monomers in the narrow sense.
- weight average molecular weight means a weight average molecular weight (Mw) in terms of polystyrene measured by GPC (gel permeation chromatography).
- amine value refers to the amine value in terms of effective solid content, unless otherwise specified, and is a value expressed by the mass of KOH equivalent to the amount of base per 1 g of solid content of the dispersant. . The method for measuring the amine value will be described later.
- Acid value refers to the acid value in terms of effective solid content, unless otherwise specified, and is calculated by neutralization titration.
- C.I color index
- the substituent is not particularly limited, but for example, a hydroxy group. , methyl group, methoxy group, ethyl group, ethoxy group, propyl group, and propoxy group.
- the number of substituents is not particularly limited either, and may be one or two or more.
- the photosensitive resin composition of the present invention is (A) photopolymerization initiator, and (B) contains a compound having an ethylenically unsaturated group and a cardo structure as an essential component.
- the photosensitive resin composition of the present invention includes (C) an alkali-soluble resin, (D) an ethylenically unsaturated compound other than the above (B), (E) a coloring agent, (F) a dispersant, a surfactant, A solvent or the like may be included as an optional component.
- the photopolymerization initiator is a component that has the function of directly absorbing light, causing a decomposition reaction or a hydrogen abstraction reaction, and generating polymerization-active radicals.
- the photopolymerization initiator (A) in the photosensitive resin composition of the present invention includes a compound (A1) represented by the following general formula (1).
- X represents an aryl group having 6 to 10 carbon atoms.
- R 1 represents an alkyl group having 1 to 8 carbon atoms which may have a substituent, or an aryl group having 6 to 10 carbon atoms which may have a substituent.
- R 2 represents an alkanoyl group having 2 to 6 carbon atoms or an aroyl group having 7 to 13 carbon atoms.
- R 3 represents an alkyl group having 1 to 10 carbon atoms which may have a substituent.
- R 4 represents an alkyl group having 1 to 6 carbon atoms which may have a substituent.
- n represents an integer of 1 or 2.
- the compound (A1) included in the present invention has high curability because it has a carbazole ring.
- radicals derived from the carbonyl group are also generated after exposure, so the following compounds (B1), (C) alkali-soluble resin, (D) ethylenically unsaturated It is presumed that it forms bonds with group-containing compounds, etc., becomes difficult to separate from the coating film, and becomes difficult to remain on the anode during the subsequent development and baking steps.
- compound (A1) has an alkyl group R 4 in the side chain of aryl group Since it has a high affinity with the soluble resin, it is presumed that it is difficult to remain on the anode during the subsequent development and baking steps. As a result, it is estimated that a high current value can be obtained when a device is formed using the partition wall and a voltage is applied.
- X represents an aryl group having 6 to 10 carbon atoms.
- Examples of X include phenyl group and naphthyl group. From the viewpoint of current value during light emission, X is more preferably a phenyl group.
- R 1 represents an alkyl group having 1 to 8 carbon atoms which may have a substituent, or an aryl group having 6 to 10 carbon atoms which may have a substituent.
- the number of carbon atoms in the alkyl group in R 1 is preferably 1 or more, more preferably 3 or more, and preferably 8 or less, more preferably 6 or less, and even more preferably 5 or less, from the viewpoint of the current value during light emission.
- the alkyl group may be linear or branched.
- alkyl group for R 1 examples include a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, a cyclopentylmethyl group, a cyclohexylmethyl group, a cyclopentylethyl group, and a cyclohexylethyl group.
- alkyl group of R 1 may have include aromatic ring groups, hydroxyl groups, carboxy groups, halogen atoms, amino groups, amide groups, 4-(2-methoxy-1-methyl)ethoxy Examples include -2-methylphenyl group and N-acetyl-N-acetoxyamino group. From the viewpoint of ease of synthesis, the alkyl group of R 1 is preferably unsubstituted.
- Examples of the aryl group for R 1 include a phenyl group and a naphthyl group. From the viewpoint of developability, R 1 is more preferably a phenyl group.
- substituents that the aryl group of R 1 may have include a hydroxyl group, a carboxy group, a halogen atom, an amino group, an amide group, an alkyl group, an alkoxy group, and a group in which these substituents are linked. .
- R 1 is preferably an alkyl group, more preferably a butyl group, a pentyl group, or a hexyl group, and even more preferably a pentyl group.
- R2 represents an alkanoyl group having 2 to 6 carbon atoms or an aroyl group having 6 to 13 carbon atoms.
- the number of carbon atoms in the alkanoyl group in R 2 is preferably 3 or less, more preferably 2 or less, from the viewpoint of the current value during light emission.
- Examples of the alkanoyl group for R 2 include an acetyl group, a propanoyl group, and a butanoyl group, with an acetyl group being more preferred.
- the number of carbon atoms in the aroyl group in R 2 is preferably 7 or less.
- Examples of the aroyl group for R 2 include a benzoyl group and a naphthoyl group, with a benzoyl group being more preferred.
- R 2 is more preferably an acetyl group.
- R3 represents an alkyl group having 1 to 10 carbon atoms which may have a substituent. From the viewpoint of solubility in a solvent, the number of carbon atoms in the alkyl group in R 3 is preferably 2 or more, more preferably 6 or more, and preferably 8 or less.
- the alkyl group may be linear or branched.
- Examples of the alkyl group for R 3 include a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, a heptyl group, an ethylpentyl group, an optyl group, and an ethylhexyl group.
- R 3 is more preferably an ethyl group, an ethylpentyl group, or an ethylhexyl group, and even more preferably an ethylhexyl group.
- R4 represents an alkyl group having 1 to 6 carbon atoms which may have a substituent.
- the number of carbon atoms in the alkyl group in R 4 is preferably 4 or less, more preferably 2 or less, from the viewpoint of the current value during light emission.
- the alkyl group may be linear or branched.
- Examples of the alkyl group for R 4 include a methyl group, an ethyl group, a propyl group, and a butyl group.
- the substituent that the alkyl group of R 4 may have include an aromatic ring group, a hydroxyl group, a carboxy group, a halogen atom, and an amino group. From the viewpoint of ease of synthesis, the alkyl group of R 4 is preferably unsubstituted.
- R 4 is more preferably an unsubstituted methyl group.
- compound (A1) include the following compounds.
- the photosensitive resin composition of the present invention may contain only one type of compound (A1), or may contain two or more types.
- the photosensitive resin composition of the present invention may contain a photopolymerization initiator other than compound (A1). Further, additives such as a polymerization accelerator (chain transfer agent) and a sensitizing dye may be added as necessary.
- photopolymerization initiators other than compound (A1) include oxime ester compounds, metallocene compounds including titanocene compounds, hexaarylbiimidazole derivatives, halomethylated oxadiazole derivatives, halomethyl-s-triazine derivatives, Examples include ⁇ -aminoalkylphenone derivatives.
- oxime ester compounds other than compound (A1) are particularly effective in terms of sensitivity and plate-making properties.
- Examples of oxime ester compounds other than compound (A1) include compounds represented by the following general formula (IV).
- R 21a represents a hydrogen atom, an alkyl group that may have a substituent, or an aromatic ring group that may have a substituent.
- R 21b represents an arbitrary substituent containing an aromatic ring.
- R 22a represents an alkanoyl group which may have a substituent or an aroyl group which may have a substituent.
- nx represents an integer of 0 or 1.
- the number of carbon atoms in the alkyl group in R21a is not particularly limited, but from the viewpoint of solubility in solvents and sensitivity, it is preferably 1 or more, more preferably 2 or more, and preferably 20 or less, more preferably 15 or less, 10 The following are more preferred.
- Examples of the alkyl group for R 21a include a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, a cyclopentylmethyl group, a cyclopentylethyl group, a cyclohexylmethyl group, and a cyclohexylethyl group.
- alkyl group of R 21a may have include aromatic ring groups, hydroxyl groups, carboxy groups, halogen atoms, amino groups, amide groups, 4-(2-methoxy-1-methyl)ethoxy Examples include -2-methylphenyl group and N-acetyl-N-acetoxyamino group. From the viewpoint of ease of synthesis, the alkyl group of R 21a is preferably unsubstituted.
- Examples of the aromatic ring group for R 21a include aromatic hydrocarbon ring groups and aromatic heterocyclic groups.
- the number of carbon atoms in the aromatic ring group is not particularly limited, but is preferably 5 or more from the viewpoint of solubility in the photosensitive resin composition. Further, from the viewpoint of developability, the number is preferably 30 or less, more preferably 20 or less, and even more preferably 12 or less.
- the number of carbon atoms in the aromatic ring group is, for example, preferably 5 to 30, more preferably 5 to 20, and even more preferably 5 to 12.
- R 21a examples include a phenyl group, a naphthyl group, a pyridyl group, and a furyl group. From the viewpoint of developability, R 21a is preferably a phenyl group or a naphthyl group, and more preferably a phenyl group.
- Examples of the substituent that the aromatic ring group R 21a may have include a hydroxyl group, a carboxy group, a halogen atom, an amino group, an amide group, an alkyl group, an alkoxy group, and a group in which these substituents are linked. Can be mentioned. From the viewpoint of developability, an alkyl group, an alkoxy group, or a group formed by connecting these groups is preferable, and a connected alkoxy group is more preferable.
- R 21a is preferably an aromatic ring group which may have a substituent, and more preferably an aromatic ring group having a linked alkoxy group as a substituent.
- the optional substituent containing an aromatic ring for R 21b includes an optionally substituted carbazolyl group, an optionally substituted thioxanthonyl group, an optionally substituted diphenyl sulfide group, an optionally substituted fluorenyl group or an optionally substituted indolyl group.
- an optionally substituted carbazolyl group is preferred.
- an optionally substituted diphenyl sulfide group is preferred.
- the number of carbon atoms in the alkanoyl group in R22a is not particularly limited, but from the viewpoint of solubility in solvents and sensitivity, it is preferably 2 or more, preferably 20 or less, more preferably 15 or less, even more preferably 10 or less, 5 The following are particularly preferred.
- Examples of the alkanoyl group for R 22a include an acetyl group, a propanoyl group, and a butanoyl group.
- Examples of the substituent that the alkanoyl group of R 22a may have include an aromatic ring group, a hydroxyl group, a carboxy group, a halogen atom, an amino group, and an amide group. From the viewpoint of ease of synthesis, the alkyl group of R 22a is preferably unsubstituted.
- the number of carbon atoms in the aroyl group in R22a is not particularly limited, but from the viewpoint of solubility in solvents and sensitivity, it is preferably 7 or more, more preferably 8 or more, and preferably 20 or less, more preferably 15 or less, 10 The following are more preferred.
- Examples of the aroyl group for R 22a include a benzoyl group and a naphthoyl group.
- Examples of the substituent that the aroyl group of R 22a may have include a hydroxyl group, a carboxy group, a halogen atom, an amino group, an amide group, and an alkyl group. From the viewpoint of ease of synthesis, the aroyl group of R 22a is preferably unsubstituted.
- R 22a is preferably an alkanoyl group that may have a substituent, more preferably an unsubstituted alkanoyl group, and even more preferably an acetyl group.
- Examples of oxime ester compounds other than compound (A1) include Japanese Patent No. 4454067, International Publication No. 2002/100903, International Publication No. 2012/45736, International Publication No. 2015/36910, International Publication No. 2006 /18973, International Publication No. 2008/78678, Japanese Patent No. 4818458, International Publication No. 2005/80338, International Publication No. 2008/75564, International Publication No. 2009/131189, International Publication No. 2009/131189 , WO 2010/133077, WO 2010/102502, and WO 2012/68879 can be used.
- the initiator described in Japanese Patent Application Publication No. 2016-133574 can also be suitably used.
- metallocene compounds include dicyclopentadienyl titanium dichloride, dicyclopentadienyl titanium bisphenyl, and dicyclopentadienyl titanium bis(2,3,4,5,6-pentafluorophenyl-1-yl).
- hexaarylbiimidazole derivatives examples include 2-(2'-chlorophenyl)-4,5-diphenylimidazole dimer, 2-(2'-chlorophenyl)-4,5-bis(3'-methoxyphenyl) ) imidazole dimer, 2-(2'-fluorophenyl)-4,5-diphenylimidazole dimer, 2-(2'-methoxyphenyl)-4,5-diphenylimidazole dimer, (4'- methoxyphenyl)-4,5-diphenylimidazole dimer.
- halomethylated oxadiazole derivatives examples include 2-trichloromethyl-5-(2'-benzofuryl)-1,3,4-oxadiazole, 2-trichloromethyl-5-[ ⁇ -(2'- benzofuryl)vinyl]-1,3,4-oxadiazole, 2-trichloromethyl-5-[ ⁇ -(2'-(6''-benzofuryl)vinyl)]-1,3,4-oxadiazole, Examples include 2-trichloromethyl-5-furyl-1,3,4-oxadiazole.
- halomethyl-s-triazine derivatives examples include 2-(4-methoxyphenyl)-4,6-bis(trichloromethyl)-s-triazine, 2-(4-methoxynaphthyl)-4,6-bis( trichloromethyl)-s-triazine, 2-(4-ethoxynaphthyl)-4,6-bis(trichloromethyl)-s-triazine, 2-(4-ethoxycarbonylnaphthyl)-4,6-bis(trichloromethyl) -s-triazine is mentioned.
- Examples of ⁇ -aminoalkylphenone derivatives include 2-methyl-1[4-(methylthio)phenyl]-2-morpholinopropan-1-one, 2-benzyl-2-dimethylamino-1-(4- morpholinophenyl)-butanone-1, 2-benzyl-2-dimethylamino-1-(4-morpholinophenyl)butan-1-one, 2-dimethylamino-2-(4-methylbenzyl)-1-( Examples include 4-morpholinophenyl)butan-1-one and 3,6-bis(2-methyl-2-morpholinopropionyl)-9-octylcarbazole.
- photopolymerization initiators other than compound (A1) one type may be used alone or two or more types may be used in combination.
- the photopolymerization initiator may contain a sensitizing dye or a polymerization accelerator corresponding to the wavelength of the image exposure light source for the purpose of increasing sensitivity.
- the sensitizing dye include xanthene dyes described in Japanese Patent Application Laid-Open No. 4-221958 and Japanese Patent Application Publication No. 4-219756, Japanese Patent Application Publication No. 3-239703, and Japanese Patent Application Publication No. 5-289335.
- a sensitizing dye containing an amino group is preferable, and a compound having an amino group and a phenyl group in the same molecule is more preferable.
- sensitizing dyes examples include 4,4'-dimethylaminobenzophenone, 4,4'-diethylaminobenzophenone, 2-aminobenzophenone, 4-aminobenzophenone, 4,4'-diaminobenzophenone, and 3,3' - Benzophenone compounds such as diaminobenzophenone and 3,4-diaminobenzophenone; 2-(p-dimethylaminophenyl)benzoxazole, 2-(p-diethylaminophenyl)benzoxazole, 2-(p-dimethylaminophenyl)benzo[ 4,5]benzoxazole, 2-(p-dimethylaminophenyl)benzo[6,7]benzoxazole, 2,5-bis(p-diethylaminophenyl)-1,3,4-oxazole, 2-(p- dimethylaminophenyl)benzothiazole, 2-(p-diethylaminophen
- polymerization accelerator examples include ethyl 4-dimethylaminobenzoate, 2-ethylhexyl 4-dimethylaminobenzoate, 2-dimethylaminoethyl benzoate, 4-dimethylaminoacetophenone, and 4-dimethylaminopropiophenone.
- Aromatic amines such as n-butylamine, aliphatic amines such as N-methyldiethanolamine, and mercapto compounds described below as other ingredients are used.
- the polymerization accelerators may be used alone or in combination of two or more.
- the photosensitive resin composition of the present invention contains (B) a compound having an ethylenically unsaturated group and a cardo structure.
- (B) a compound having an ethylenically unsaturated group and a cardo structure may be referred to as "compound (B)".
- a cardo structure means a structure in which a main chain and a bulky side chain are connected by one atom.
- compound (B) has a cyclic structure such as a highly heat resistant and rigid fluorene ring as a bulky side chain.
- Compound (B) has ethylenically unsaturated groups that are strongly crosslinked by exposure to light and has a rigid skeleton, so it suppresses the dissolution of exposed areas during development and is less likely to shrink during baking, reducing the residual film rate. It has the effect of increasing the price. On the other hand, since compound (B) has a low thermal softening point, melt flow occurs during firing, which has the effect of reducing the taper angle.
- Examples of the compound (B) include 9,9-bis[4-(2-hydroxyethoxy)phenyl]fluorene diacrylate (manufactured by Shin-Nakamura Chemical Co., Ltd., trade name: A-BPEF-2), fluorene-based acrylate monomer (manufactured by Osaka Gas Chemical Co., Ltd., product names: OGSOL, EA-0200, OGSOL EA-0300, OGSOL GA-5060P, OGSOL GA-2800, OGSOL EA-F5710).
- the compound having an ethylenically unsaturated group and a cardo structure is preferably a compound (B1) further having a carboxyl group.
- a compound having an ethylenically unsaturated group and a cardo structure, and further having a carboxyl group may be referred to as "compound (B1)".
- Compound (B1) is not particularly limited as long as it has an ethylenically unsaturated group and a cardo structure, and further has a carboxyl group.
- Compound (B1) preferably has a partial structure represented by the following general formula (B1-1) from the viewpoint of residual film ratio and tapered shape.
- the benzene ring in formula (B1-1) may be further substituted with any substituent.
- X b represents O, S, CO, or a direct bond. * represents a bond.
- the compound (B1) has a partial structure represented by the following general formula (B1-2).
- the benzene ring in formula (B1-2) may be further substituted with any substituent.
- Each R 1b independently represents a hydrogen atom or a methyl group.
- Each X b independently represents O, S, CO, or a direct bond.
- nb represents an integer from 0 to 4. * represents a bond.
- nb is preferably 3 or less, more preferably 2 or less, and even more preferably 0.
- R 1b is a hydrogen atom.
- X b is preferably a direct bond.
- the partial structure represented by the formula (B1-2) is preferably a partial structure represented by the following formula (B1-3).
- the benzene ring in formula (B1-3) may be further substituted with any substituent.
- R 1b , X b , and nb have the same meanings as in formula (B1-2).
- R X1b , R X2b , and R X3b each independently represent a hydrogen atom or a polybasic acid residue.
- the polybasic acid residue means a monovalent or divalent group obtained by removing one or two OH groups from a polybasic acid.
- the polybasic acids include maleic acid, succinic acid, itaconic acid, phthalic acid, tetrahydrophthalic acid, hexahydrophthalic acid, pyromellitic acid, trimellitic acid, benzophenonetetracarboxylic acid, methylhexahydrophthalic acid, and endo.
- examples include methylenetetrahydrophthalic acid, chlorendic acid, methyltetrahydrophthalic acid, and biphenyltetracarboxylic acid.
- maleic acid, succinic acid, itaconic acid, phthalic acid, tetrahydrophthalic acid, hexahydrophthalic acid, pyromellitic acid, trimellitic acid, and biphenyltetracarboxylic acid are preferred, and more preferred.
- the acid value of compound (B1) is not particularly limited, but is preferably 20 mgKOH/g or more, more preferably 40 mgKOH/g or more, even more preferably 60 mgKOH/g or more, even more preferably 80 mgKOH/g or more, and even more preferably 100 mgKOH/g or more. Particularly preferred. Further, it is preferably 150 mgKOH/g or less, more preferably 140 mgKOH/g or less, even more preferably 130 mgKOH/g or less, and even more preferably 120 mgKOH/g or less.
- the acid value of compound (B1) is equal to or higher than the lower limit, developability tends to improve.
- the acid value of compound (B1) is below the upper limit, resolution tends to improve.
- the weight average molecular weight (Mw) of the compound (B) such as compound (B1) is usually 1000 or more, preferably 2000 or more, more preferably 3000 or more, still more preferably 4000 or more, particularly preferably 5000 or more. Further, it is usually 20,000 or less, preferably 15,000 or less, more preferably 10,000 or less, still more preferably 8,000 or less, particularly preferably 6,000 or less.
- the weight average molecular weight (Mw) of the compound (B) such as the compound (B1) is equal to or higher than the lower limit, the development adhesion tends to improve.
- the weight average molecular weight (Mw) of the compound (B) such as the compound (B1) By setting the weight average molecular weight (Mw) of the compound (B) such as the compound (B1) to be equal to or less than the above upper limit, the developability tends to be improved.
- the photosensitive resin composition of the present invention may contain only one type of compound (B) such as compound (B1), or may contain two or more types.
- the photosensitive resin composition of the present invention may contain (C) an alkali-soluble resin.
- the alkali-soluble resin is a component other than the above-mentioned (B) compound having an ethylenically unsaturated group and a cardo structure, and the above-mentioned (B) compound having an ethylenically unsaturated group and a cardo structure is the above-mentioned (C) alkali-soluble resin. Not included in soluble resins.
- the alkali-soluble resin is not particularly limited as long as it exhibits alkali solubility, and examples thereof include resins containing a carboxyl group or a hydroxyl group. More specifically, for example, epoxy (meth)acrylate resin, acrylic resin, carboxyl group-containing epoxy resin, carboxyl group-containing urethane resin, novolak resin, polyvinylphenol resin, polyimide resin, polybenzoxazole resin. can be mentioned.
- (C) As the alkali-soluble resin, in particular, (C1) Epoxy (meth)acrylate resin (C2) Acrylic copolymer resin is preferably used from the viewpoint of excellent plate-making properties. These alkali-soluble resins (C) can be used alone or in combination of two or more.
- Epoxy (meth)acrylate resin is a combination of an epoxy compound (epoxy resin) and an ⁇ , ⁇ -unsaturated monocarboxylic acid and/or an ⁇ , ⁇ -unsaturated monocarboxylic acid ester having a carboxyl group in the ester moiety.
- a compound having two or more substituents that can react with a hydroxyl group generated by a reaction this is referred to as "reaction (1)" with a hydroxyl group such as a polybasic acid and/or its anhydride (this is referred to as a "hydroxyl-reactive It is a resin obtained by reacting with a compound (referred to as "compound").
- a compound having two or more substituents that can react with a hydroxyl group such as a polyisocyanate compound is reacted, and then the hydroxyl-reactive compound is reacted with the hydroxyl group-reactive compound.
- a resin obtained by reacting a compound is also included in the (C1) epoxy (meth)acrylate resin.
- a resin obtained by reacting the carboxy group of the resin obtained in the above reaction with a compound having a functional group that can react with the carboxy group is also included in the (C1) epoxy (meth)acrylate resin.
- Epoxy (meth)acrylate resin has a chemical structure that substantially does not have an epoxy group, and is not limited to “(meth)acrylate,” but it uses an epoxy compound (epoxy resin) as a raw material, and , "(meth)acrylate” is a typical example, so it is named this way according to common usage.
- the (C1) epoxy (meth)acrylate resin used in the present invention the following epoxy (meth)acrylate resin (C1-1) and/or epoxy (meth)acrylate resin (C1-2) (hereinafter referred to as "carboxylic (sometimes referred to as “group-containing epoxy (meth)acrylate resin”) is preferably used from the viewpoint of developability and reliability.
- carboxylic sometimes referred to as "group-containing epoxy (meth)acrylate resin”
- the epoxy (meth)acrylate resin one having an aromatic ring in the main chain can be more preferably used from the viewpoint of outgassing.
- the epoxy resin includes the raw material compound before forming the resin by thermosetting.
- the epoxy resin can be appropriately selected from known epoxy resins.
- a compound obtained by reacting a phenolic compound and epihalohydrin can be used as the epoxy resin.
- the phenolic compound is preferably a compound having a divalent or more than divalent phenolic hydroxyl group, and may be a monomer or a polymer.
- Examples of the types of epoxy resins used as raw materials include cresol novolak epoxy resin, phenol novolac epoxy resin, bisphenol A epoxy resin, bisphenol F epoxy resin, trisphenolmethane epoxy resin, biphenyl novolac epoxy resin, and naphthalene.
- Novolac type epoxy resins epoxy resins that are reaction products of polyaddition products of dicyclopentadiene and phenol or cresol, and epihalohydrin, and adamantyl group-containing epoxy resins can be suitably used. Among these, those having an aromatic ring in the main chain can be more preferably used.
- epoxy resins are preferably used.
- Bisphenol A epoxy resin for example, “jER (registered trademark, hereinafter the same) 828", “jER1001", “jER1002”, “jER1004", etc. manufactured by Mitsubishi Chemical Corporation
- Epoxy resin obtained by reacting the alcoholic hydroxyl group of bisphenol A type epoxy resin with epichlorohydrin for example, "NER-1302” manufactured by Nippon Kayaku Co., Ltd. (epoxy equivalent: 323, softening point: 76°C)
- Bisphenol F type resin for example, “jER807", “EP-4001", “EP-4002", “EP-4004", etc.
- Epoxy resin obtained by reacting the alcoholic hydroxyl group of bisphenol F type epoxy resin with epichlorohydrin for example, "NER-7406” manufactured by Nippon Kayaku Co., Ltd. (epoxy equivalent: 350, softening point: 66 ° C.)
- Bisphenol S type epoxy resin, biphenyl glycidyl ether for example, "YX-4000” manufactured by Mitsubishi Chemical Corporation
- Phenol novolac type epoxy resin for example, "EPPN-201” manufactured by Nippon Kayaku Co., Ltd., "EP-152", “EP-154" manufactured by Mitsubishi Chemical Company, "DEN-438” manufactured by Dow Chemical Company
- o,m,p-)cresol novolac type epoxy resin for example, "EOCN (registered trademark, hereinafter the same)-102S", “EOCN-1020", “EOCN-104S” manufactured by Nippon Kayaku Co., Ltd.
- Triglycidyl isocyanurate for example, "TEPIC
- na is an average value and represents a number from 0 to 10.
- Each R 111 independently represents a hydrogen atom, a halogen atom, an alkyl group having 1 to 8 carbon atoms, a cycloalkyl group having 3 to 10 carbon atoms, a phenyl group, a naphthyl group, or a biphenyl group. Note that a plurality of R 111s present in one molecule may be the same or different.
- nb1 and nb2 are each independently an average value and represent a number from 0 to 10.
- Each R 121 independently represents a hydrogen atom, a halogen atom, an alkyl group having 1 to 8 carbon atoms, a cycloalkyl group having 3 to 10 carbon atoms, a phenyl group, a naphthyl group, or a biphenyl group. Note that the plurality of R 121s present in one molecule may be the same or different.
- Q represents a linking group represented by the following general formula (C3-1) or (C3-2).
- the molecular structure contains one or more adamantane structures.
- nc represents 2 or 3.
- R 131 to R 134 and R 135 to R 137 each independently represent an adamantyl group that may have a substituent, a hydrogen atom, or an adamantyl group that has a substituent. represents an optionally substituted alkyl group having 1 to 12 carbon atoms, or a phenyl group optionally having a substituent. * represents a bond.
- epoxy resin it is preferable to use an epoxy resin represented by any of the above formulas (C1) to (C3).
- Examples of the ⁇ , ⁇ -unsaturated monocarboxylic acid or the ⁇ , ⁇ -unsaturated monocarboxylic acid ester having a carboxy group include (meth)acrylic acid, crotonic acid, o-, m- or p-vinylbenzoic acid, Monocarboxylic acids such as ⁇ -position haloalkyl, alkoxyl, halogen, nitro, and cyano substituted products of (meth)acrylic acid; 2-(meth)acryloyloxyethylsuccinic acid, 2-(meth)acryloyloxyethyladipic acid, 2 -(meth)acryloyloxyethyl phthalic acid, 2-(meth)acryloyloxyethyl hexahydrophthalic acid, 2-(meth)acryloyloxyethylmaleic acid, 2-(meth)acryloyloxypropyl succinic acid, 2 -(meth)acryloyl
- a method for adding an ⁇ , ⁇ -unsaturated monocarboxylic acid or an ⁇ , ⁇ -unsaturated monocarboxylic acid ester having a carboxyl group to an epoxy resin a known method can be used. For example, it is possible to react an ⁇ , ⁇ -unsaturated monocarboxylic acid or an ⁇ , ⁇ -unsaturated monocarboxylic acid ester having a carboxyl group with an epoxy resin at a temperature of 50 to 150°C in the presence of an esterification catalyst. can.
- esterification catalyst used here for example, tertiary amines such as triethylamine, trimethylamine, benzyldimethylamine, and benzyldiethylamine, and quaternary ammonium salts such as tetramethylammonium chloride, tetraethylammonium chloride, and dodecyltrimethylammonium chloride can be used.
- tertiary amines such as triethylamine, trimethylamine, benzyldimethylamine, and benzyldiethylamine
- quaternary ammonium salts such as tetramethylammonium chloride, tetraethylammonium chloride, and dodecyltrimethylammonium chloride
- Each component of the epoxy resin, ⁇ , ⁇ -unsaturated monocarboxylic acid or ⁇ , ⁇ -unsaturated monocarboxylic acid ester having a carboxyl group, and esterification catalyst may be selected one by one and used. , two or more types may be used in combination.
- the amount of ⁇ , ⁇ -unsaturated monocarboxylic acid or ⁇ , ⁇ -unsaturated monocarboxylic acid ester having a carboxyl group is preferably 0.5 to 1.2 equivalents, more preferably 0.5 to 1.2 equivalents per equivalent of epoxy group in the epoxy resin. Preferably it is 0.7 to 1.1 equivalent.
- polybasic acids and/or anhydrides examples include maleic acid, succinic acid, itaconic acid, phthalic acid, tetrahydrophthalic acid, hexahydrophthalic acid, pyromellitic acid, trimellitic acid, benzophenonetetracarboxylic acid, and methylhexahydrophthalic acid.
- examples include hydrophthalic acid, endomethylenetetrahydrophthalic acid, chlorendic acid, methyltetrahydrophthalic acid, biphenyltetracarboxylic acid, and anhydrides thereof.
- maleic acid succinic acid, itaconic acid, phthalic acid, tetrahydrophthalic acid, hexahydrophthalic acid, pyromellitic acid, trimellitic acid, biphenyltetracarboxylic acid, or anhydrides thereof.
- Particularly preferred are tetrahydrophthalic acid, biphenyltetracarboxylic acid, tetrahydrophthalic anhydride, or biphenyltetracarboxylic dianhydride.
- the addition reaction of a polybasic acid and/or its anhydride can be performed using a known method.
- the desired product can be obtained by continuing the reaction under the same conditions as the addition reaction of ⁇ , ⁇ -unsaturated monocarboxylic acid or ⁇ , ⁇ -unsaturated monocarboxylic acid ester having a carboxy group to an epoxy resin. can.
- the amount of polybasic acid and/or its anhydride component added is preferably such that the acid value of the resulting carboxyl group-containing epoxy (meth)acrylate resin is 10 to 150 mgKOH/g, and more preferably 20 to 150 mgKOH/g. Preferably, the amount is 140 mgKOH/g.
- the acid value is equal to or higher than the lower limit, the alkali developability tends to be improved. Curing performance tends to improve when the acid value is below the upper limit.
- polyfunctional alcohols such as trimethylolpropane, ditrimethylolpropane, pentaerythritol, dipentaerythritol, trimethylolethane, 1,2,3-propanetriol, etc.
- polyfunctional alcohols such as trimethylolpropane, ditrimethylolpropane, pentaerythritol, dipentaerythritol, trimethylolethane, 1,2,3-propanetriol, etc.
- any hydroxyl group present in the mixture of the epoxy resin and the reaction product of ⁇ , ⁇ -unsaturated monocarboxylic acid or ⁇ , ⁇ -unsaturated monocarboxylic acid ester having a carboxyl group and polyfunctional alcohol is removed.
- a polybasic acid and/or its anhydride undergoes an addition reaction.
- carboxyl group-containing epoxy (meth)acrylate resin in addition to the above-mentioned ones, examples include those described in Korean Patent Publication No. 10-2013-0022955.
- the weight average molecular weight (Mw) of the carboxyl group-containing epoxy (meth)acrylate resin in terms of polystyrene measured by gel permeation chromatography (GPC) is preferably 1000 or more, more preferably 1500 or more, even more preferably 2000 or more, It is even more preferably 3,000 or more, particularly preferably 4,000 or more, particularly preferably 5,000 or more. Further, it is preferably 30,000 or less, more preferably 20,000 or less, and still more preferably 15,000 or less. The above upper and lower limits can be arbitrarily combined.
- the weight average molecular weight (Mw) of the carboxyl group-containing epoxy (meth)acrylate resin is preferably 1,000 to 30,000, more preferably 1,500 to 20,000, even more preferably 1,500 to 15,000, and even more preferably 2,000 to 15,000.
- the weight average molecular weight (Mw) of the carboxyl group-containing epoxy (meth)acrylate resin is preferably 1,000 to 30,000, more preferably 1,500 to 20,000, even more preferably 1,500 to 15,000, and even more preferably 2,000 to 15,000.
- the acid value of the carboxyl group-containing epoxy (meth)acrylate resin is not particularly limited, but is preferably 20 mgKOH/g or more, more preferably 40 mgKOH/g or more, even more preferably 60 mgKOH/g or more, even more preferably 80 mgKOH/g or more. , 100 mgKOH/g or more is particularly preferred. Moreover, 200 mgKOH/g or less is preferable, 150 mgKOH/g or less is more preferable, 130 mgKOH/g or less is still more preferable, and 120 mgKOH/g or less is particularly preferable. The above upper and lower limits can be arbitrarily combined.
- the acid value of the carboxyl group-containing epoxy (meth)acrylate resin is preferably 20 to 200 mgKOH/g, more preferably 60 to 150 mgKOH/g, even more preferably 80 to 130 mgKOH/g, and even more preferably 100 to 130 mgKOH/g. More preferred.
- the acid value of the carboxyl group-containing epoxy (meth)acrylate resin is equal to or higher than the lower limit, the development solubility tends to improve and the resolution tends to improve.
- the acid value of the carboxyl group-containing epoxy (meth)acrylate resin By setting the acid value of the carboxyl group-containing epoxy (meth)acrylate resin to the above upper limit value or less, the residual film rate of the photosensitive resin composition tends to be improved.
- the chemical structure of the epoxy (meth)acrylate resin is not particularly limited, from the viewpoint of developability and reliability, the epoxy (meth)acrylate resin (hereinafter referred to as , may be abbreviated as "(C1-I) epoxy (meth)acrylate resin") and/or epoxy (meth)acrylate resin having a partial structure represented by the following general formula (C1-II) ( Hereinafter, it may be abbreviated as "(C1-II) epoxy (meth)acrylate resin”).
- R 11 represents a hydrogen atom or a methyl group.
- R 12 represents a divalent hydrocarbon group which may have a substituent.
- k represents 1 or 2.
- * represents a bond.
- the benzene ring in formula (C1-I) may be further substituted with any substituent.
- each R 13 independently represents a hydrogen atom or a methyl group.
- R 14 represents a divalent hydrocarbon group having a cyclic hydrocarbon group as a side chain.
- R 15 and R 16 each independently represent a divalent aliphatic group which may have a substituent.
- p and q each independently represent an integer of 0 to 2. * represents a bond.
- R 11 represents a hydrogen atom or a methyl group.
- R 12 represents a divalent hydrocarbon group which may have a substituent.
- k represents 1 or 2.
- * represents a bond.
- the benzene ring in formula (C1-I) may be further substituted with any substituent.
- R 12 represents a divalent hydrocarbon group which may have a substituent.
- divalent hydrocarbon groups include divalent aliphatic groups, divalent aromatic ring groups, and groups in which one or more divalent aliphatic groups and one or more divalent aromatic ring groups are connected. Can be mentioned.
- divalent aliphatic groups examples include linear, branched, and cyclic aliphatic groups. From the viewpoint of development solubility, linear aliphatic groups are preferred. On the other hand, a cyclic aliphatic group is preferable from the viewpoint of reducing permeation of the developer into the exposed area.
- the aliphatic group preferably has 1 or more carbon atoms, more preferably 3 or more carbon atoms, and even more preferably 6 or more carbon atoms. Further, it is preferably 20 or less, more preferably 15 or less, and even more preferably 10 or less. The above upper and lower limits can be arbitrarily combined.
- the aliphatic group preferably has 1 to 20 carbon atoms, more preferably 1 to 15 carbon atoms, and even more preferably 1 to 10 carbon atoms.
- the number of carbon atoms is equal to or greater than the lower limit, a strong film is easily obtained, the surface roughness that occurs during development is less likely to occur, and the adhesion to the substrate tends to be good.
- the carbon number is below the upper limit, deterioration in sensitivity and film loss during development can be easily suppressed, and resolution tends to improve.
- divalent linear aliphatic groups examples include methylene group, ethylene group, n-propylene group, n-butylene group, n-pentylene group, n-hexylene group, and n-heptylene group. From the viewpoint of the rigidity of the skeleton, a methylene group is preferred.
- the divalent branched aliphatic group includes, for example, a methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group as a side chain in addition to the above-mentioned divalent linear aliphatic group.
- Examples include structures having a group, an isobutyl group, a sec-butyl group, and a tert-butyl group.
- the number of rings that the divalent cyclic aliphatic group has is not particularly limited, but is preferably 1 or more, and more preferably 2 or more. Moreover, 12 or less is preferable, and 10 or less is more preferable.
- the above upper and lower limits can be arbitrarily combined.
- the number of rings is preferably 1 to 12, more preferably 1 to 10, even more preferably 2 to 10.
- the number of rings is greater than or equal to the lower limit, the film tends to be strong and have good adhesion to the substrate.
- the number of rings is below the upper limit, deterioration in sensitivity and film loss during development can be easily suppressed, and resolution tends to improve.
- divalent cyclic aliphatic groups include hydrogen atoms removed from rings such as cyclohexane ring, cycloheptane ring, cyclodecane ring, cyclododecane ring, norbornane ring, isobornane ring, adamantane ring, dicyclopentadiene, and dicyclopentane.
- examples include groups divided by two. From the viewpoint of rigidity of the skeleton, a group obtained by removing two hydrogen atoms from a dicyclopentadiene ring, a dicyclopentane ring, or an adamantane ring is preferable.
- the divalent aliphatic group may have include an alkoxy group having 1 to 5 carbon atoms such as a methoxy group and an ethoxy group; a hydroxyl group; a nitro group; a cyano group; and a carboxy group. From the viewpoint of ease of synthesis, the divalent aliphatic group is preferably unsubstituted.
- divalent aromatic ring group examples include a divalent aromatic hydrocarbon ring group and a divalent aromatic heterocyclic group.
- the number of carbon atoms is not particularly limited, but is preferably 4 or more, more preferably 5 or more, and even more preferably 6 or more. Further, it is preferably 20 or less, more preferably 15 or less, and even more preferably 10 or less. The above upper and lower limits can be arbitrarily combined.
- the aromatic ring group preferably has 4 to 20 carbon atoms, more preferably 5 to 15 carbon atoms, and even more preferably 6 to 10 carbon atoms.
- the number of carbon atoms is equal to or greater than the lower limit, a strong film is easily obtained, the surface roughness that occurs during development is less likely to occur, and the adhesion to the substrate tends to be good.
- the carbon number is below the upper limit, deterioration in sensitivity and film loss during development can be easily suppressed, and resolution tends to improve.
- the aromatic hydrocarbon ring in the divalent aromatic hydrocarbon ring group may be a single ring or a fused ring.
- Examples of the divalent aromatic hydrocarbon ring group include benzene ring, naphthalene ring, anthracene ring, phenanthrene ring, perylene ring, tetracene ring, pyrene ring, benzpyrene ring, chrysene ring, which have two free valences, Examples include triphenylene ring, acenaphthene ring, and fluoranthene ring.
- the aromatic heterocycle in the divalent aromatic heterocyclic group may be a single ring or a fused ring.
- Examples of the divalent aromatic heterocyclic group include furan ring, benzofuran ring, thiophene ring, benzothiophene ring, pyrrole ring, pyrazole ring, imidazole ring, oxadiazole ring, and indole ring having two free valences.
- benzimidazole ring pyridine ring
- Examples include pyrazine ring, pyridazine ring, pyrimidine ring, triazine ring, quinoline ring, isoquinoline ring, shinoline ring, quinoxaline ring, phenanthridine ring, perimidine ring, quinazoline ring, quinazolinone ring, and azulene ring.
- the divalent aromatic ring group is preferably a benzene ring or a naphthalene ring having two free valences, and more preferably a benzene ring having two free valences.
- the divalent aromatic ring group may have include a hydroxy group, a methyl group, a methoxy group, an ethyl group, an ethoxy group, a propyl group, and a propoxy group. From the viewpoint of development solubility, the divalent aromatic ring group is preferably unsubstituted.
- Examples of the group linking one or more divalent aliphatic groups and one or more divalent aromatic ring groups include one or more of the above-mentioned divalent aliphatic groups and the above-mentioned divalent aromatic ring group. Examples include groups linked to one or more of the following.
- the number of divalent aliphatic groups is not particularly limited, but is preferably 1 or more, and more preferably 2 or more. Further, it is preferably 10 or less, more preferably 5 or less, and even more preferably 3 or less.
- the above upper and lower limits can be arbitrarily combined.
- the number of divalent aliphatic groups is preferably 1 to 10, more preferably 1 to 5, even more preferably 1 to 3, particularly preferably 2 to 3.
- the number of divalent aromatic ring groups is not particularly limited, but is preferably 1 or more, and more preferably 2 or more. Further, it is preferably 10 or less, more preferably 5 or less, and even more preferably 3 or less.
- the above upper and lower limits can be arbitrarily combined.
- the number of divalent aromatic ring groups is preferably 1 to 10, more preferably 1 to 5, even more preferably 1 to 3, particularly preferably 2 to 3.
- Examples of groups connecting one or more divalent aliphatic groups and one or more divalent aromatic ring groups include those represented by the following formulas (C1-I-A) to (C1-IF). Examples include groups such as From the viewpoint of rigidity of the skeleton and hydrophobicization of the membrane, a group represented by the following formula (C1-IA) is preferable. In the following, * represents a bond.
- k represents 1 or 2. From the viewpoint of adhesion and patterning properties, k is preferably 1. From the viewpoints of sensitivity, electrical reliability, and dispersibility, k is preferably 2. Furthermore, both a partial structure in which k is 1 and a partial structure in which k is 2 may be contained in the (C1-I) epoxy (meth)acrylate.
- the benzene ring in formula (C1-I) may be further substituted with any substituent.
- substituents include a hydroxy group, a methyl group, a methoxy group, an ethyl group, an ethoxy group, a propyl group, and a propoxy group.
- the number of substituents is not particularly limited either, and may be one or two or more. From the viewpoint of patterning properties, the benzene ring in formula (C1-I) is preferably unsubstituted.
- the partial structure represented by formula (C1-I) is preferably a partial structure represented by the following general formula (C1-I-1) from the viewpoint of ease of synthesis.
- R 11 , R 12 and k have the same meanings as in formula (C1-I).
- R x represents a hydrogen atom or a polybasic acid residue. * represents a bond.
- the benzene ring in formula (C1-I-1) may be further substituted with any substituent.
- the polybasic acid residue means a monovalent or divalent group obtained by removing one or two OH groups from a polybasic acid.
- polybasic acids include maleic acid, succinic acid, itaconic acid, phthalic acid, tetrahydrophthalic acid, hexahydrophthalic acid, pyromellitic acid, trimellitic acid, benzophenonetetracarboxylic acid, methylhexahydrophthalic acid, and endomethylene.
- examples include tetrahydrophthalic acid, chlorendic acid, methyltetrahydrophthalic acid, and biphenyltetracarboxylic acid.
- maleic acid, succinic acid, itaconic acid, phthalic acid, tetrahydrophthalic acid, hexahydrophthalic acid, pyromellitic acid, trimellitic acid, biphenyltetracarboxylic acid are preferable, and tetrahydrophthalic acid is more preferable.
- Phthalic acid and biphenyltetracarboxylic acid are preferable, and tetrahydrophthalic acid is more preferable.
- the benzene ring in formula (C1-I-1) may be further substituted with any substituent.
- substituent those listed for the benzene ring in formula (C1-I) can be preferably employed.
- the partial structure represented by formula (C1-I-1) contained in one molecule of epoxy (meth)acrylate resin may be one type or two or more types, for example, R x is hydrogen. There may be a mixture of atoms and those in which R x is a polybasic acid residue.
- the number of partial structures represented by formula (C1-I) contained in one molecule of the epoxy (meth)acrylate resin is not particularly limited, but is preferably 1 or more, more preferably 3 or more. Moreover, 20 or less is preferable, and 15 or less is more preferable.
- the above upper and lower limits can be arbitrarily combined.
- the number of partial structures represented by formula (C1-I) contained in one molecule of (C1-I) epoxy (meth)acrylate resin is preferably 1 to 20, more preferably 1 to 15, and 3 -15 is more preferred.
- the weight average molecular weight (Mw) of the epoxy (meth)acrylate resin measured by gel permeation chromatography (GPC) in terms of polystyrene is not particularly limited, but is preferably 1000 or more, more preferably 1500 or more. , more preferably 2,000 or more, even more preferably 3,000 or more, particularly preferably 4,000 or more, and most preferably 5,000 or more. Further, it is preferably 30,000 or less, more preferably 20,000 or less, and even more preferably 15,000 or less. The above upper and lower limits can be arbitrarily combined.
- the weight average molecular weight of the (C1-I) epoxy (meth)acrylate resin is preferably 1,000 to 30,000, more preferably 1,500 to 2,000, even more preferably 1,500 to 15,000, even more preferably 2,000 to 1,500.
- C1-I By setting the weight average molecular weight of the epoxy (meth)acrylate resin to the above lower limit or more, the residual film rate of the photosensitive resin composition tends to be improved.
- C1-I By setting the weight average molecular weight of the epoxy (meth)acrylate resin to the above-mentioned upper limit or less, the solubility in the developer tends to be improved.
- the acid value of the epoxy (meth)acrylate resin is not particularly limited, but is preferably 20 mgKOH/g or more, more preferably 40 mgKOH/g or more, even more preferably 60 mgKOH/g or more, and 80 mgKOH/g or more. It is even more preferable, and particularly preferably 100 mgKOH/g or more. Moreover, 200 mgKOH/g or less is preferable, 150 mgKOH/g or less is more preferable, 130 mgKOH/g or less is even more preferable, and 120 mgKOH/g or less is particularly preferable. The above upper and lower limits can be arbitrarily combined.
- the acid value of the (C1-I) epoxy (meth)acrylate resin is preferably 20 to 200 mgKOH/g, more preferably 60 to 150 mgKOH/g, even more preferably 80 to 130 mgKOH/g, and even more preferably 100 to 130 mgKOH/g. is even more preferred.
- (C1-I) By setting the acid value of the epoxy (meth)acrylate resin to the above lower limit value or more, development solubility tends to improve and resolution tends to improve.
- C1-I By setting the acid value of the epoxy (meth)acrylate resin to the above-mentioned upper limit or less, the residual film rate of the photosensitive resin composition tends to be improved.
- each R 13 independently represents a hydrogen atom or a methyl group.
- R 14 represents a divalent hydrocarbon group having a cyclic hydrocarbon group as a side chain.
- R 15 and R 16 each independently represent a divalent aliphatic group which may have a substituent.
- p and q each independently represent an integer of 0 to 2. * represents a bond.
- R 14 represents a divalent hydrocarbon group having a cyclic hydrocarbon group as a side chain.
- the cyclic hydrocarbon group include an aliphatic ring group and an aromatic ring group.
- the number of rings that the aliphatic cyclic group has is not particularly limited, but is preferably 1 or more, and more preferably 2 or more. Further, it is preferably 10 or less, more preferably 5 or less, and even more preferably 3 or less.
- the above upper and lower limits can be arbitrarily combined.
- the number of rings an aliphatic cyclic group has is preferably 1 to 10, more preferably 1 to 5, even more preferably 1 to 3, particularly preferably 2 to 3.
- the number of carbon atoms in the aliphatic cyclic group is not particularly limited, but is preferably 4 or more, more preferably 6 or more, and even more preferably 8 or more. Further, it is preferably 40 or less, more preferably 30 or less, even more preferably 20 or less, and particularly preferably 15 or less. The above upper and lower limits can be arbitrarily combined.
- the aliphatic cyclic group preferably has 4 to 40 carbon atoms, more preferably 4 to 30 carbon atoms, even more preferably 6 to 20 carbon atoms, and particularly preferably 8 to 15 carbon atoms.
- the number of carbon atoms in the aliphatic cyclic group By setting the number of carbon atoms in the aliphatic cyclic group to the lower limit or more, a strong film can be easily obtained, and surface roughness that occurs during development tends to be less likely to occur.
- the number of carbon atoms in the aliphatic cyclic group is equal to or less than the above upper limit, deterioration in sensitivity and film loss during development can be easily suppressed, and resolution tends to improve.
- Examples of the aliphatic ring in the aliphatic ring group include a cyclohexane ring, a cycloheptane ring, a cyclodecane ring, a cyclododecane ring, a norbornane ring, an isobornane ring, and an adamantane ring. From the viewpoint of the residual film rate and resolution of the photosensitive resin composition, an adamantane ring is preferred.
- the number of rings that the aromatic ring group has is not particularly limited, but is preferably 1 or more, more preferably 2 or more, and even more preferably 3 or more. Further, it is preferably 10 or less, more preferably 5 or less, and even more preferably 4 or less.
- the above upper and lower limits can be arbitrarily combined.
- the number of rings an aromatic ring group has is preferably 1 to 10, more preferably 1 to 5, even more preferably 1 to 4, even more preferably 2 to 4, and particularly preferably 3 to 4.
- the aromatic ring group examples include an aromatic hydrocarbon ring group and an aromatic heterocyclic group.
- the number of carbon atoms in the aromatic ring group is not particularly limited, but is preferably 4 or more, more preferably 6 or more, even more preferably 8 or more, even more preferably 10 or more, and particularly preferably 12 or more. Further, it is preferably 40 or less, more preferably 30 or less, even more preferably 20 or less, and particularly preferably 15 or less.
- the above upper and lower limits can be arbitrarily combined.
- the aromatic ring group preferably has 4 to 40 carbon atoms, more preferably 6 to 40 carbon atoms, even more preferably 8 to 30 carbon atoms, even more preferably 10 to 20 carbon atoms, and particularly preferably 12 to 15 carbon atoms.
- the number of carbon atoms in the aromatic ring group By setting the number of carbon atoms in the aromatic ring group to the above lower limit or more, a strong film can be easily obtained, and surface roughness that occurs during development tends to be less likely to occur.
- the number of carbon atoms in the aromatic ring group is equal to or less than the above upper limit, patterning characteristics tend to be improved.
- Examples of the aromatic ring in the aromatic ring group include a benzene ring, a naphthalene ring, an anthracene ring, a phenanthrene ring, a perylene ring, a tetracene ring, a pyrene ring, a benzpyrene ring, a chrysene ring, a triphenylene ring, an acenaphthene ring, and a fluoranthene ring. It will be done.
- the divalent hydrocarbon group in the divalent hydrocarbon group having a cyclic hydrocarbon group as a side chain of R 14 is not particularly limited, but includes, for example, a divalent aliphatic group, a divalent aromatic ring group, Examples include groups in which the above divalent aliphatic group and one or more divalent aromatic ring groups are connected.
- divalent aliphatic groups examples include linear, branched, and cyclic aliphatic groups.
- a linear aliphatic group is preferred from the viewpoint of development solubility, while a cyclic aliphatic group is preferred from the viewpoint of reducing permeation of the developer into the exposed area.
- the number of carbon atoms in the divalent aliphatic group is not particularly limited, but is preferably 1 or more, more preferably 3 or more, and even more preferably 6 or more. Further, it is preferably 25 or less, more preferably 20 or less, and even more preferably 15 or less. The above upper and lower limits can be arbitrarily combined.
- the divalent aliphatic group preferably has 1 to 25 carbon atoms, more preferably 3 to 20 carbon atoms, and even more preferably 6 to 15 carbon atoms.
- the number of carbon atoms in the divalent aliphatic group is set to the above lower limit or more, a strong film is easily obtained, the surface roughness that occurs during development is less likely to occur, and the adhesion to the substrate tends to be good.
- the number of carbon atoms in the divalent aliphatic group By controlling the number of carbon atoms in the divalent aliphatic group to be less than or equal to the above upper limit, deterioration in sensitivity and film loss during development can be easily suppressed, and resolution tends to improve.
- divalent linear aliphatic groups examples include methylene group, ethylene group, n-propylene group, n-butylene group, n-pentylene group, n-hexylene group, and n-heptylene group. From the viewpoint of the rigidity of the skeleton, a methylene group is preferred.
- divalent branched aliphatic group examples include a methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group as a side chain in addition to the above-mentioned divalent linear aliphatic group. , an isobutyl group, a sec-butyl group, and a tert-butyl group.
- the number of rings that the divalent cyclic aliphatic group has is not particularly limited, but is preferably 1 or more, and more preferably 2 or more. Further, it is preferably 10 or less, more preferably 5 or less, and even more preferably 3 or less.
- the above upper and lower limits can be arbitrarily combined.
- the number of rings in the divalent cyclic aliphatic group is preferably 1 to 10, more preferably 1 to 5, even more preferably 1 to 3, particularly preferably 2 to 3.
- Examples of the divalent cyclic aliphatic group include groups obtained by removing two hydrogen atoms from a cyclohexane ring, cycloheptane ring, cyclodecane ring, cyclododecane ring, norbornane ring, isobornane ring, and adamantane ring. From the viewpoint of skeleton rigidity, a group obtained by removing two hydrogen atoms from an adamantane ring is preferable.
- the divalent aliphatic group may have include an alkoxy group having 1 to 5 carbon atoms such as a methoxy group and an ethoxy group; a hydroxyl group; a nitro group; a cyano group; and a carboxy group. From the viewpoint of ease of synthesis, the divalent aliphatic group is preferably unsubstituted.
- divalent aromatic ring group examples include a divalent aromatic hydrocarbon ring group and a divalent aromatic heterocyclic group.
- the number of carbon atoms is not particularly limited, but is preferably 4 or more, more preferably 5 or more, and even more preferably 6 or more. Further, it is preferably 30 or less, more preferably 20 or less, and even more preferably 15 or less. The above upper and lower limits can be arbitrarily combined.
- the divalent aromatic ring group preferably has 4 to 30 carbon atoms, more preferably 5 to 20 carbon atoms, and even more preferably 6 to 15 carbon atoms.
- the number of carbon atoms in the divalent aromatic ring group By setting the number of carbon atoms in the divalent aromatic ring group to the lower limit or more, a strong film is easily obtained, the surface roughness that occurs during development is less likely to occur, and the adhesion to the substrate tends to be good.
- the number of carbon atoms in the divalent aromatic ring group By controlling the number of carbon atoms in the divalent aromatic ring group to be less than or equal to the above upper limit, deterioration in sensitivity and film loss during development can be easily suppressed, and resolution tends to improve.
- the aromatic hydrocarbon ring in the divalent aromatic hydrocarbon ring group may be a single ring or a fused ring.
- Examples of the divalent aromatic hydrocarbon ring group include benzene ring, naphthalene ring, anthracene ring, phenanthrene ring, perylene ring, tetracene ring, pyrene ring, benzpyrene ring, chrysene ring, which have two free valences, Examples include triphenylene ring, acenaphthene ring, and fluoranthene ring.
- the aromatic heterocycle in the divalent aromatic heterocyclic group may be a single ring or a fused ring.
- Examples of the divalent aromatic heterocyclic group include furan ring, benzofuran ring, thiophene ring, benzothiophene ring, pyrrole ring, pyrazole ring, imidazole ring, oxadiazole ring, and indole ring having two free valences.
- benzimidazole ring pyridine ring
- Examples include pyrazine ring, pyridazine ring, pyrimidine ring, triazine ring, quinoline ring, isoquinoline ring, shinoline ring, quinoxaline ring, phenanthridine ring, perimidine ring, quinazoline ring, quinazolinone ring, and azulene ring.
- the divalent aromatic ring group is preferably a benzene ring or a naphthalene ring having two free valences, and more preferably a benzene ring having two free valences.
- the divalent aromatic ring group may have include a hydroxy group, a methyl group, a methoxy group, an ethyl group, an ethoxy group, a propyl group, and a propoxy group. From the viewpoint of development solubility, the divalent aromatic ring group is preferably unsubstituted.
- the group linking one or more divalent aliphatic groups and one or more divalent aromatic ring groups includes one or more of the above-mentioned divalent aliphatic groups and the above-mentioned divalent aromatic ring group. Examples include groups in which one or more are linked.
- the number of divalent aliphatic groups is not particularly limited, but is preferably 1 or more, and more preferably 2 or more. Further, it is preferably 10 or less, more preferably 5 or less, and even more preferably 3 or less.
- the above upper and lower limits can be arbitrarily combined.
- the number of divalent aliphatic groups is preferably 1 to 10, more preferably 1 to 5, even more preferably 1 to 3, particularly preferably 2 to 3.
- the number of divalent aromatic ring groups is not particularly limited, but is preferably 1 or more, and more preferably 2 or more. Further, it is preferably 10 or less, more preferably 5 or less, and even more preferably 3 or less.
- the above upper and lower limits can be arbitrarily combined.
- the number of divalent aromatic ring groups is preferably 1 to 10, more preferably 1 to 5, even more preferably 1 to 3, particularly preferably 2 to 3.
- Examples of groups linking one or more divalent aliphatic groups and one or more divalent aromatic ring groups include those represented by the above-mentioned formulas (C1-I-A) to (C1-IF). The following groups are mentioned. From the viewpoint of skeleton rigidity and membrane hydrophobization, a group represented by formula (C1-IC) is preferred.
- the bonding mode of the cyclic hydrocarbon group as a side chain to these divalent hydrocarbon groups is not particularly limited, but for example, if one hydrogen atom of an aliphatic group or an aromatic ring group is Examples include an embodiment in which the aliphatic group is substituted with a hydrocarbon group, and an embodiment in which a cyclic hydrocarbon group that is a side chain includes one of the carbon atoms of the aliphatic group.
- R 15 and R 16 each independently represent a divalent aliphatic group which may have a substituent.
- divalent aliphatic groups examples include linear, branched, and cyclic aliphatic groups. From the viewpoint of development solubility, linear aliphatic groups are preferred. On the other hand, a cyclic aliphatic group is preferable from the viewpoint of reducing permeation of the developer into the exposed area.
- the number of carbon atoms in the divalent aliphatic group is not particularly limited, but is preferably 1 or more, more preferably 3 or more, and even more preferably 6 or more. Further, it is preferably 20 or less, more preferably 15 or less, and even more preferably 10 or less. The above upper and lower limits can be arbitrarily combined.
- the divalent aliphatic group preferably has 1 to 20 carbon atoms, more preferably 3 to 15 carbon atoms, and even more preferably 6 to 10 carbon atoms.
- the number of carbon atoms in the divalent aliphatic group is set to the above lower limit or more, a strong film is easily obtained, the surface roughness that occurs during development is less likely to occur, and the adhesion to the substrate tends to be good.
- the number of carbon atoms in the divalent aliphatic group By controlling the number of carbon atoms in the divalent aliphatic group to be less than or equal to the above upper limit, deterioration in sensitivity and film loss during development can be easily suppressed, and resolution tends to improve.
- divalent linear aliphatic groups examples include methylene group, ethylene group, n-propylene group, n-butylene group, n-pentylene group, n-hexylene group, and n-heptylene group. From the viewpoint of the rigidity of the skeleton, a methylene group is preferred.
- the divalent branched aliphatic group includes, for example, a methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group as a side chain in addition to the above-mentioned divalent linear aliphatic group.
- Examples include structures having a group, an isobutyl group, a sec-butyl group, and a tert-butyl group.
- the number of rings that the divalent cyclic aliphatic group has is not particularly limited, but is preferably 1 or more, and more preferably 2 or more. Moreover, 12 or less is preferable, and 10 or less is more preferable.
- the above upper and lower limits can be arbitrarily combined.
- the number of rings in the divalent cyclic aliphatic group is preferably 1 to 12, more preferably 2 to 10.
- divalent cyclic aliphatic groups include groups obtained by removing two hydrogen atoms from a cyclohexane ring, cycloheptane ring, cyclodecane ring, cyclododecane ring, norbornane ring, isobornane ring, adamantane ring, and dicyclopentadiene ring. Can be mentioned. From the viewpoint of skeleton rigidity, a group obtained by removing two hydrogen atoms from a dicyclopentadiene ring or an adamantane ring is preferable.
- the divalent aliphatic group may have include an alkoxy group having 1 to 5 carbon atoms such as a methoxy group and an ethoxy group; a hydroxyl group; a nitro group; a cyano group; and a carboxy group. From the viewpoint of ease of synthesis, the divalent aliphatic group is preferably unsubstituted.
- p and q each independently represent an integer of 0 to 2.
- the value is equal to or more than the lower limit, patterning becomes more appropriate and surface roughness that occurs during development tends to be less likely to occur, and when the value is equal to or less than the upper limit, the developability tends to be good.
- p and q are 0.
- p and q are 1 or more from the viewpoint of appropriate patterning and suppressing surface roughness that occurs during development.
- the partial structure represented by the formula (C1-II) is preferably a partial structure represented by the following general formula (C1-II-1) from the viewpoint of adhesion to the substrate.
- R 13 , R 15 , R 16 , p and q have the same meanings as in formula (C1-II).
- R ⁇ represents a monovalent cyclic hydrocarbon group which may have a substituent.
- r represents an integer of 1 or more. * represents a bond.
- the benzene ring in formula (C1-II-1) may be further substituted with any substituent.
- R ⁇ represents a monovalent cyclic hydrocarbon group which may have a substituent.
- the cyclic hydrocarbon group include an aliphatic ring group and an aromatic ring group.
- the number of rings that the aliphatic cyclic group has is not particularly limited, but is preferably 1 or more, and more preferably 2 or more. Further, it is preferably 6 or less, more preferably 4 or less, and even more preferably 3 or less.
- the above upper and lower limits can be arbitrarily combined.
- the number of rings an aliphatic cyclic group has is preferably 1 to 6, more preferably 1 to 4, even more preferably 1 to 3, and particularly preferably 2 to 3.
- the number of carbon atoms in the aliphatic cyclic group is not particularly limited, but is preferably 4 or more, more preferably 6 or more, and even more preferably 8 or more. Further, it is preferably 40 or less, more preferably 30 or less, even more preferably 20 or less, and particularly preferably 15 or less. The above upper and lower limits can be arbitrarily combined.
- the aliphatic cyclic group preferably has 4 to 40 carbon atoms, more preferably 4 to 30 carbon atoms, even more preferably 6 to 20 carbon atoms, and particularly preferably 8 to 15 carbon atoms.
- the number of carbon atoms in the aliphatic cyclic group By setting the number of carbon atoms in the aliphatic cyclic group to the lower limit or more, a strong film can be easily obtained, and surface roughness that occurs during development tends to be less likely to occur.
- the number of carbon atoms in the aliphatic cyclic group is less than or equal to the above upper limit, patterning characteristics tend to improve.
- Examples of the aliphatic ring in the aliphatic ring group include a cyclohexane ring, a cycloheptane ring, a cyclodecane ring, a cyclododecane ring, a norbornane ring, an isobornane ring, and an adamantane ring. From the viewpoint of strong film properties, an adamantane ring is preferred.
- the number of rings that the aromatic ring group has is not particularly limited, but is preferably 1 or more, preferably 2 or more, and more preferably 3 or more. Moreover, 10 or less is preferable, and 5 or less is more preferable.
- the above upper and lower limits can be arbitrarily combined.
- the number of rings that the aromatic ring group has is preferably 1 to 10, more preferably 1 to 5, even more preferably 2 to 5, and particularly preferably 3 to 5.
- the aromatic ring group examples include an aromatic hydrocarbon ring group and an aromatic heterocyclic group.
- the number of carbon atoms in the aromatic ring group is not particularly limited, but is preferably 4 or more, more preferably 5 or more, and even more preferably 6 or more. Further, it is preferably 30 or less, more preferably 20 or less, and even more preferably 15 or less. The above upper and lower limits can be arbitrarily combined.
- the aromatic ring group preferably has 4 to 30 carbon atoms, more preferably 5 to 20 carbon atoms, and even more preferably 6 to 15 carbon atoms.
- the number of carbon atoms in the aromatic ring group By setting the number of carbon atoms in the aromatic ring group to the above lower limit or more, a strong film can be easily obtained, and surface roughness that occurs during development tends to be less likely to occur.
- the number of carbon atoms in the aromatic ring group is equal to or less than the above upper limit, patterning characteristics tend to be improved.
- the aromatic ring in the aromatic ring group include a benzene ring, a naphthalene ring, an anthracene ring, and a phenanthrene ring.
- substituents that the cyclic hydrocarbon group may have include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, sec-butyl group, tert-butyl group, amyl group, Examples include alkyl groups having 1 to 5 carbon atoms such as isoamyl group; alkoxy groups having 1 to 5 carbon atoms such as methoxy group and ethoxy group; hydroxyl group; nitro group; cyano group; and carboxy group. From the viewpoint of ease of synthesis, the cyclic hydrocarbon group is preferably unsubstituted.
- r represents an integer of 1 or more, preferably 2 or more. Moreover, 3 or less is preferable. For example, r is preferably 1 to 3, more preferably 2 to 3.
- r is preferably 1 to 3, more preferably 2 to 3.
- R ⁇ is preferably a monovalent aliphatic cyclic group, and more preferably an adamantyl group.
- the benzene ring in formula (C1-II-1) may be further substituted with any substituent.
- substituents include a hydroxy group, a methyl group, a methoxy group, an ethyl group, an ethoxy group, a propyl group, and a propoxy group.
- the number of substituents is not particularly limited either, and may be one or two or more. From the viewpoint of patterning properties, the benzene ring is preferably unsubstituted.
- the partial structure represented by the formula (C1-II) is preferably a partial structure represented by the following general formula (C1-II-3) from the viewpoint of coating film remaining rate and patterning characteristics.
- R 13 , R 14 , R 15 , R 16 , p and q have the same meanings as in formula (C1-II).
- Each R Z independently represents a hydrogen atom or a polybasic acid residue.
- the polybasic acid residue means a monovalent or divalent group obtained by removing one or two OH groups from a polybasic acid. Note that one more OH group may be removed and shared with R Z in another molecule represented by formula (C1-II-3). That is, a plurality of formulas (C1-II-3) may be connected via R Z.
- polybasic acids examples include maleic acid, succinic acid, itaconic acid, phthalic acid, tetrahydrophthalic acid, hexahydrophthalic acid, pyromellitic acid, trimellitic acid, benzophenonetetracarboxylic acid, methylhexahydrophthalic acid, and endomethylene.
- examples include tetrahydrophthalic acid, chlorendic acid, methyltetrahydrophthalic acid, and biphenyltetracarboxylic acid.
- maleic acid, succinic acid, itaconic acid, phthalic acid, tetrahydrophthalic acid, hexahydrophthalic acid, pyromellitic acid, trimellitic acid, biphenyltetracarboxylic acid are preferable, and tetrahydrophthalic acid is more preferable.
- Phthalic acid and biphenyltetracarboxylic acid are preferable, and tetrahydrophthalic acid is more preferable.
- the structure represented by the formula (C1-II) contained in one molecule of the epoxy (meth)acrylate resin may be one type or two or more types.
- R Z may be a hydrogen atom and R Z may be a polybasic acid residue.
- the number of partial structures represented by formula (C1-II) contained in one molecule of the epoxy (meth)acrylate resin is not particularly limited, but is preferably 1 or more, more preferably 3 or more. Further, it is preferably 20 or less, more preferably 15 or less, and even more preferably 10 or less.
- the above upper and lower limits can be arbitrarily combined.
- the number of partial structures is preferably 1 to 20, more preferably 1 to 15, even more preferably 3 to 10.
- the weight average molecular weight (Mw) of the epoxy (meth)acrylate resin measured by gel permeation chromatography (GPC) in terms of polystyrene is not particularly limited, but is preferably 1000 or more, more preferably 1500 or more. , more preferably 2000 or more, even more preferably 3000 or more, even more preferably 4000 or more, particularly preferably 5000 or more. Further, it is preferably 10,000 or less, more preferably 8,000 or less, and even more preferably 7,000 or less. The above upper and lower limits can be arbitrarily combined.
- the weight average molecular weight of the (C1-II) epoxy (meth)acrylate resin is preferably 1,000 to 10,000, more preferably 1,500 to 10,000, even more preferably 1,500 to 8,000, even more preferably 2,000 to 8,000, and even more preferably 2,000 to 7,000. is particularly preferred.
- (C1-II) By setting the weight average molecular weight of the epoxy (meth)acrylate resin to the above-mentioned lower limit or more, the residual film rate of the photosensitive resin composition tends to improve (C1-II) Epoxy (meth) Weight average molecular weight of acrylate resin. When the content is below the upper limit, the solubility in the developer tends to be improved.
- the acid value of the epoxy (meth)acrylate resin is not particularly limited, but is preferably 20 mgKOH/g or more, more preferably 40 mgKOH/g or more, even more preferably 60 mgKOH/g or more, and even more preferably 80 mgKOH/g or more. More preferably, 100 mgKOH/g or more is particularly preferable. Moreover, 200 mgKOH/g or less is preferable, 150 mgKOH/g or less is more preferable, 130 mgKOH/g or less is even more preferable, and 120 mgKOH/g or less is particularly preferable. The above upper and lower limits can be arbitrarily combined.
- the acid value of the (C1-II) epoxy (meth)acrylate resin is preferably 20 to 200 mgKOH/g, more preferably 60 to 150 mgKOH/g, even more preferably 80 to 130 mgKOH/g, and even more preferably 100 to 130 mgKOH/g. Even more preferred.
- (C1-II) By setting the acid value of the epoxy (meth)acrylate resin to the above lower limit value or more, development solubility tends to improve and resolution tends to improve.
- (C1-II) By setting the acid value of the epoxy (meth)acrylate resin to the above-mentioned upper limit or less, the residual film rate of the photosensitive resin composition tends to be improved.
- the carboxyl group-containing epoxy (meth)acrylate resin may be used alone or in combination of two or more. Further, a part of the above-mentioned carboxyl group-containing epoxy (meth)acrylate resin may be replaced with another binder resin. That is, a carboxyl group-containing epoxy (meth)acrylate resin and another binder resin may be used in combination.
- the proportion of the carboxyl group-containing epoxy (meth)acrylate resin in the alkali-soluble resin (C) is preferably 50% by mass or more, more preferably 60% by mass or more, and 70% by mass or more. It is more preferable to set it as 80 mass % or more, and it is especially preferable to set it as 80 mass % or more. This proportion may be up to 100% by weight.
- (C) As the alkali-soluble resin, from the viewpoint of compatibility with pigments, dispersants, etc., it is preferable to use (C2) an acrylic copolymer resin, and those described in Japanese Patent Application Publication No. 2014-137466 are preferably used. be able to.
- (C2) As the acrylic copolymer resin, for example, an ethylenically unsaturated monomer having one or more carboxyl groups (hereinafter referred to as “unsaturated monomer (c2-1)”) and other copolymers Examples include copolymers with possible ethylenically unsaturated monomers (hereinafter referred to as “unsaturated monomers (c2-2)").
- Examples of the unsaturated monomer (c2-1) include unsaturated monocarboxylic acids such as (meth)acrylic acid, crotonic acid, ⁇ -chloroacrylic acid, and cinnamic acid; maleic acid, maleic anhydride, and fumaric acid.
- unsaturated monocarboxylic acids such as (meth)acrylic acid, crotonic acid, ⁇ -chloroacrylic acid, and cinnamic acid
- maleic acid, maleic anhydride, and fumaric acid include unsaturated monocarboxylic acids such as (meth)acrylic acid, crotonic acid, ⁇ -chloroacrylic acid, and cinnamic acid.
- These unsaturated monomers (c2-1) can be used alone or in combination of two or more.
- Examples of the unsaturated monomer (c2-2) include the following. N-substituted maleimides such as N-phenylmaleimide and N-cyclohexylmaleimide; Aromatic vinyl compounds such as styrene, ⁇ -methylstyrene, p-hydroxystyrene, p-hydroxy- ⁇ -methylstyrene, p-vinylbenzyl glycidyl ether, acenaphthylene;
- N-substituted maleimides such as N-phenylmaleimide and N-cyclohexylmaleimide
- Aromatic vinyl compounds such as styrene, ⁇ -methylstyrene, p-hydroxystyrene, p-hydroxy- ⁇ -methylstyrene, p-vinylbenzyl glycidyl ether, acenaphthylene;
- Vinyl ethers such as cyclohexyl vinyl ether, isobornyl vinyl ether, tricyclo[5.2.1.0 2,6 ]decane-8-yl vinyl ether, pentacyclopentadecanyl vinyl ether, 3-(vinyloxymethyl)-3-ethyloxetane, etc. ; Macromonomers having a mono(meth)acryloyl group at the end of the polymer molecular chain such as polystyrene, polymethyl(meth)acrylate, poly-n-butyl(meth)acrylate, polysiloxane:
- These unsaturated monomers (c2-2) can be used alone or in combination of two or more.
- the copolymerization ratio of unsaturated monomer (c2-1) is preferably 5 to 50% by mass. , more preferably 10 to 40% by mass.
- copolymer of unsaturated monomer (c2-1) and unsaturated monomer (c2-2) for example, Japanese Patent Application Publication No. 7-140654, Japanese Patent Application Publication No. 8-259876, Japanese Unexamined Patent Publication No. 10-31308, Japanese Unexamined Patent Publication No. 10-300922, Unexamined Japanese Patent Application No. 11-174224, Unexamined Japanese Patent Application No. 11-258415, Unexamined Japanese Patent Application No. 2000-56118, Copolymers disclosed in Japanese Patent Application Publication No. 2004-101728 can be mentioned.
- the copolymer of the unsaturated monomer (c2-1) and the unsaturated monomer (c2-2) can be produced by a known method.
- Examples of (C) alkali-soluble resins other than the above (C1) epoxy (meth)acrylate resin and (C2) acrylic copolymer resin include polyimide resins and polybenzo resins described in International Publication No. 2018/181311. Oxazole resin may also be used.
- the photosensitive resin composition of the present invention may contain (D) an ethylenically unsaturated compound.
- the (D) ethylenically unsaturated compound is a compound different from the (B) compound having an ethylenically unsaturated group and a cardo structure.
- (D) By containing an ethylenically unsaturated compound the sensitivity tends to be improved and the current value during light emission tends to be high.
- the ethylenically unsaturated compound (D) used in the present invention is a compound having at least one ethylenically unsaturated group in the molecule.
- Specific examples include (meth)acrylic acid, (meth)acrylic acid alkyl ester, acrylonitrile, styrene, carboxylic acid having one ethylenically unsaturated bond, and monoester of polyhydric or monohydric alcohol.
- a polyfunctional ethylenic monomer having two or more ethylenically unsaturated groups in one molecule it is particularly preferable to use a polyfunctional ethylenic monomer having two or more ethylenically unsaturated groups in one molecule.
- the number of ethylenically unsaturated groups that the polyfunctional ethylenic monomer has is not particularly limited, but is preferably 2 or more, more preferably 4 or more, even more preferably 5 or more, and preferably 8 or less, More preferably, the number is 7 or less.
- the above upper and lower limits can be arbitrarily combined.
- the number of ethylenically unsaturated groups in the polyfunctional ethylenic monomer is preferably 2 to 8, more preferably 2 to 7, even more preferably 4 to 7, particularly preferably 5 to 7.
- polyfunctional ethylenic monomers include esters of aliphatic polyhydroxy compounds and unsaturated carboxylic acids; esters of aromatic polyhydroxy compounds and unsaturated carboxylic acids; aliphatic polyhydroxy compounds, aromatic polyhydroxy Examples include esters obtained by an esterification reaction between a polyhydric hydroxy compound such as a compound, and an unsaturated carboxylic acid and a polybasic carboxylic acid.
- esters of aliphatic polyhydroxy compounds and unsaturated carboxylic acids include ethylene glycol diacrylate, triethylene glycol diacrylate, trimethylolpropane triacrylate, trimethylolethane triacrylate, pentaerythritol diacrylate, and pentaerythritol triacrylate.
- pentaerythritol tetraacrylate dipentaerythritol tetraacrylate, dipentaerythritol pentaacrylate, dipentaerythritol hexaacrylate, glycerol acrylate, and other aliphatic polyhydroxy compound acrylic esters; methacrylic esters in which these acrylates are replaced with methacrylate; Examples include itaconate esters in which acrylate is replaced with itaconate; crotonic esters in which these acrylates are replaced with cronates; and maleate esters in which these acrylates are replaced with maleates.
- esters of aromatic polyhydroxy compounds and unsaturated carboxylic acids include acrylic esters and methacrylates of aromatic polyhydroxy compounds such as hydroquinone diacrylate, hydroquinone dimethacrylate, resorcin diacrylate, resorcin dimethacrylate, and pyrogallol triacrylate.
- esters of aromatic polyhydroxy compounds and unsaturated carboxylic acids include acrylic esters and methacrylates of aromatic polyhydroxy compounds such as hydroquinone diacrylate, hydroquinone dimethacrylate, resorcin diacrylate, resorcin dimethacrylate, and pyrogallol triacrylate.
- acid esters include acid esters.
- Esters obtained by the esterification reaction of polybasic carboxylic acids and unsaturated carboxylic acids with polyhydric hydroxy compounds are not necessarily single products, but include, for example, condensates of acrylic acid, phthalic acid, and ethylene glycol. Condensates of acrylic acid, maleic acid, and diethylene glycol; Condensates of methacrylic acid, terephthalic acid, and pentaerythritol; Condensates of acrylic acid, adipic acid, butanediol, and glycerin.
- urethane (meth)acrylates such as those obtained from polyhydric epoxy compounds; epoxy acrylates such as addition reaction products of hydroxy (meth)acrylate or (meth)acrylic acid; acrylamides such as ethylene bisacrylamide; phthalic acid Examples thereof include allyl esters such as diallyl; and vinyl group-containing compounds such as divinyl phthalate.
- urethane (meth)acrylates examples include DPHA-40H, UX-5000, UX-5002D-P20, UX-5003D, UX-5005 (manufactured by Nippon Kayaku Co., Ltd.); U-2PPA, U-6LPA, U- 10PA, U-33H, UA-53H, UA-32P, UA-1100H (manufactured by Shin-Nakamura Chemical Co., Ltd.); UA-306H, UA-510H, UF-8001G (manufactured by Kyoeisha Chemical Co., Ltd.); UV-1700B, UV- 7600B, UV-7605B, UV-7630B, UV7640B (manufactured by Mitsubishi Chemical Corporation).
- (D) ethylenically unsaturated compound (meth)acrylic acid alkyl ester; polyisocyanate compound and hydroxyl group-containing (meth)acrylic ester, or polyisocyanate compound, polyol, and hydroxyl group-containing (meth)acrylic acid.
- urethane (meth)acrylates such as those obtained by reacting esters, and use urethane (meth)acrylates obtained by reacting a polyisocyanate compound and a hydroxyl group-containing (meth)acrylate ester. is more preferable.
- the photosensitive resin composition of the present invention may contain (E) a colorant.
- a colorant By containing the coloring agent (E), it is possible to obtain appropriate light absorbing properties, particularly appropriate light blocking properties when used for forming light blocking members such as partition walls.
- the colorant (E) that can be used in the photosensitive resin composition of the present invention is not particularly limited, and pigments or dyes may be used. From the viewpoint of durability, it is preferable to use pigments.
- the pigment contained in the colorant may be used alone or in combination of two or more. From the viewpoint of uniformly blocking light in the visible region and achieving both optical density (OD) per unit film thickness, it is preferable to use two or more types.
- Pigments that can be used as the colorant are not particularly limited, and examples thereof include organic coloring pigments and organic black pigments.
- the organic colored pigment means an organic pigment exhibiting a color other than black, and includes, for example, a red pigment, an orange pigment, a blue pigment, a violet pigment, a green pigment, and a yellow pigment.
- organic pigments are preferred from the viewpoint of high dielectricity and low dielectric constant. It is preferable to use organic colored pigments from the viewpoint of suppressing absorption of ultraviolet rays, having high curability, and making it easy to control the shape of the cured product. From the viewpoint of light-shielding properties, it is preferable to use an organic black pigment.
- One type of organic coloring pigment may be used alone, or two or more types may be used in combination. In particular, it is more preferable to use a combination of organic coloring pigments of different colors, and it is even more preferable to use a combination of organic coloring pigments that exhibit a color close to black when combined.
- organic coloring pigments are not particularly limited, but examples thereof include azo, phthalocyanine, quinacridone, benzimidazolone, isoindolinone, dioxazine, indanthrene, and perylene. Specific examples of pigments that can be used are shown below using pigment numbers. "C.I.” in “C.I. Pigment Red 2" and the like listed below means a color index.
- C. I. It is preferable to use Pigment Red 177, 254, and 272.
- a red pigment with low ultraviolet absorbance When curing the photosensitive resin composition with ultraviolet rays, it is preferable to use a red pigment with low ultraviolet absorbance, and from this point of view, C.I. I. It is more preferable to use Pigment Red 254 and 272.
- C. I. Pigment Orange 1 2, 5, 13, 16, 17, 19, 20, 21, 22, 23, 24, 34, 36, 38, 39, 43, 46, 48, 49, 61, 62, 64, 65, 67, 68, 69, 70, 71, 72, 73, 74, 75, 77, 78, 79.
- C. I. It is preferable to use Pigment Orange 13, 43, 64, and 72.
- an orange pigment with a low ultraviolet absorbance it is preferable to use an orange pigment with a low ultraviolet absorbance, and from this point of view, C.I. I. It is more preferable to use Pigment Orange 64 and 72.
- C. I. Pigment Blue 1 1:2, 9, 14, 15, 15:1, 15:2, 15:3, 15:4, 15:6, 16, 17, 19, 25, 27, 28, 29, 33, 35, 36, 56, 56:1, 60, 61, 61:1, 62, 63, 66, 67, 68, 71, 72, 73, 74, 75, 76, 78, 79.
- C.I. I. Pigment Blue 15, 15:1, 15:2, 15:3, 15:4, 15:6, 60 more preferably C.I. I. Pigment Blue 15:6 may be mentioned.
- C. I. Pigment Blue 15:6, 16, 60 is preferably used.
- When curing the photosensitive resin composition with ultraviolet rays it is preferable to use a blue pigment with low ultraviolet absorbance, and from this point of view, C.I. I. It is more preferable to use Pigment Blue 60.
- C. I. Pigment Violet 1 As a purple pigment, C. I. Pigment Violet 1, 1:1, 2, 2:2, 3, 3:1, 3:3, 5, 5:1, 14, 15, 16, 19, 23, 25, 27, 29, 31, 32, 37, 39, 42, 44, 47, 49, and 50. From the viewpoint of light-shielding properties, C.I. I. Pigment Violet 19, 23, 29, more preferably C.I. I. Pigment Violet 23 may be mentioned. In terms of dispersibility and light blocking properties, C. I. It is preferable to use Pigment Violet 23, 29. When curing the photosensitive resin composition with ultraviolet rays, it is preferable to use a purple pigment with a low ultraviolet absorbance, and from this point of view, C.I. I. It is more preferable to use Pigment Violet 29.
- C. I. Pigment Green 1 2, 4, 7, 8, 10, 13, 14, 15, 17, 18, 19, 26, 36, 45, 48, 50, 51, 54, 55, 58, 59. .
- C. I. Pigment Green 7 and 36 can be mentioned.
- Red pigment C. I. Pigment Red 177, 254, 272
- Orange pigment C. I. Pigment orange 43, 64, 72
- Blue pigment C. I. Pigment Blue 15:6,60 Purple pigment: C. I. pigment violet 23, 29
- the combination of organic coloring pigments when two or more types of organic coloring pigments are used together is not particularly limited, but from the viewpoint of light shielding, at least one type selected from the group consisting of red pigments and orange pigments, and blue pigments and purple pigments. It is preferable to contain at least one member selected from the group consisting of: More specific color combinations are not particularly limited, but from the perspective of light shielding, for example, a combination of a red pigment and a blue pigment, a combination of a blue pigment and an orange pigment, a combination of a blue pigment, an orange pigment, and a purple pigment. Can be mentioned.
- organic black pigments examples include perylene black pigments, aniline black pigments, benzodifuranone black pigments, and the like.
- perylene black pigments examples include Lumogen Black (registered trademark) FK4281, K0087, Paliogen Black (registered trademark) EH0788 (all manufactured by BASF), and the like.
- aniline black pigment examples include Paliotol Black (registered trademark) L0080, D0080, and K0080 (all manufactured by BASF).
- benzodifuranone-based black pigments are preferred.
- compound (E1) compounds represented by the following general formula (E1) (hereinafter referred to as “compound (E1)") are preferred. ), a geometric isomer of compound (E1), a salt of compound (E1), and a salt of a geometric isomer of compound (E1). , sometimes referred to as "organic black pigment represented by general formula (E1)”) is preferably used.
- R 611 and R 616 each independently represent a hydrogen atom, CH 3 , CF 3 , a fluorine atom or a chlorine atom.
- At least one combination selected from the group consisting of R 612 and R 613 , R 613 and R 614 , R 614 and R 615 , R 617 and R 618 , R 618 and R 619 , and R 619 and R 620 is or may be bonded to each other via oxygen atoms, sulfur atoms, NH or NR 621 bridges.
- R 621 and R 622 each independently represent an alkyl group having 1 to 12 carbon atoms, a cycloalkyl group having 3 to 12 carbon atoms, an alkenyl group having 2 to 12 carbon atoms, a cycloalkenyl group having 3 to 12 carbon atoms, or a carbon Represents an alkynyl group having numbers 2 to 12.
- compound (E1) When compound (E1) is anionic, its charge can be transferred to any known suitable cation, such as a metal, organic, inorganic or metal-organic cation, in particular an alkali metal, alkaline earth metal, transition metal, primary ammonium , secondary ammonium, tertiary ammonium such as trialkylammonium, quaternary ammonium such as tetraalkylammonium, or a salt compensated with an organometallic complex. Moreover, when the geometric isomer of compound (E1) is anionic, a similar salt is preferable.
- a metal, organic, inorganic or metal-organic cation in particular an alkali metal, alkaline earth metal, transition metal, primary ammonium , secondary ammonium, tertiary ammonium such as trialkylammonium, quaternary ammonium such as tetraalkylammonium, or a salt compensated with an organometallic complex.
- R 612 , R 614 , R 615 , R 617 , R 619 and R 620 are each independently preferably a hydrogen atom, a fluorine atom or a chlorine atom, more preferably a hydrogen atom.
- R 613 and R 618 each independently preferably represent a hydrogen atom, NO 2 , OCH 3 , OC 2 H 5 , bromine atom, chlorine atom, CH 3 , C 2 H 5 , N(CH 3 ) 2 , N(CH 3 ) ( C2H5 ), N( C2H5 ) 2 , SO3H or SO3- , more preferably a hydrogen atom or SO3H , particularly preferably a hydrogen atom .
- R 611 and R 616 are each independently preferably a hydrogen atom, CH 3 or CF 3 , more preferably a hydrogen atom.
- at least one combination selected from the group consisting of R 611 and R 616 , R 612 and R 617 , R 613 and R 618 , R 614 and R 619 , and R 615 and R 620 is the same, and more preferably R 611 is the same as R 616 , R 612 is the same as R 617 , R 613 is the same as R 618 , R 614 is the same as R 619 , and R 615 is the same as R 620 . are the same.
- the alkyl group having 1 to 12 carbon atoms in R 621 and R 622 is, for example, a methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, sec-butyl group, isobutyl group, tert-butyl group, 2-methylbutyl group, n-pentyl group, 2-pentyl group, 3-pentyl group, 2,2-dimethylpropyl group, n-hexyl group, n-heptyl group, n-octyl group, 1,1,3,3 -tetramethylbutyl group, 2-ethylhexyl group, nonyl group, decyl group, undecyl group or dodecyl group.
- the cycloalkyl group having 3 to 12 carbon atoms in R 621 and R 622 is, for example, a cyclopropyl group, a cyclopropylmethyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a methylcyclohexyl group, a trimethylcyclohexyl group, a tuzyl group, a norbornyl group.
- a bornyl group a norcalyl group, a calyl group, a menthyl group, a norpinyl group, a pinyl group, an adamantan-1-yl group, or an adamantan-2-yl group.
- the alkenyl group having 2 to 12 carbon atoms in R 621 and R 622 is, for example, a vinyl group, an allyl group, a 2-propen-2-yl group, a 2-buten-1-yl group, a 3-buten-1-yl group.
- 1,3-butadien-2-yl group 2-penten-1-yl group, 3-penten-2-yl group, 2-methyl-1-buten-3-yl group, 2-methyl-3-butene -2-yl group, 3-methyl-2-buten-1-yl group, 1,4-pentadien-3-yl group, hexenyl group, octenyl group, nonenyl group, decenyl group or dodecenyl group.
- the cycloalkenyl group having 3 to 12 carbon atoms in R 621 and R 622 is, for example, a 2-cyclobuten-1-yl group, a 2-cyclopenten-1-yl group, a 2-cyclohexen-1-yl group, or a 3-cyclohexene-yl group.
- the alkynyl group having 2 to 12 carbon atoms in R 621 and R 622 is, for example, 1-propyn-3-yl group, 1-butyn-4-yl group, 1-pentyn-5-yl group, 2-methyl-3 -butyn-2-yl group, 1,4-pentadiyn-3-yl group, 1,3-pentadiyn-5-yl group, 1-hexyn-6-yl group, cis-3-methyl-2-penten-4 -yn-1-yl group, trans-3-methyl-2-penten-4-yn-1-yl group, 1,3-hexadiyn-5-yl group, 1-octyn-8-yl group, 1-nonine -9-yl group, 1-decyn-10-yl group or 1-dodecyn-12-yl group.
- the halogen atom is, for example, a fluorine atom, a chlorine atom, a bromine atom, or an iodine atom.
- the organic black pigment represented by formula (E1) is preferably a compound represented by the following structural formula (E2) (hereinafter also referred to as "compound (E2)”), and a geometric isomer of compound (E2).
- organic black pigment of compound (E2) examples include the trade name Irgaphor (registered trademark) Black S 0100 CF (manufactured by BASF).
- This organic black pigment is preferably used after being dispersed using the dispersant, solvent, and method described below.
- the sulfonic acid derivative of compound (E1) especially the sulfonic acid derivative of compound (E2), is present during dispersion, dispersibility and storage stability may be improved. It is preferable.
- an inorganic black pigment as the colorant (E).
- inorganic black pigments include carbon black, acetylene black, lamp black, bone black, graphite, iron black, cyanine black, and titanium black.
- Carbon black can be preferably used from the viewpoint of light-shielding properties and image characteristics. Examples of carbon black include the following carbon blacks.
- Carbon black coated with resin may be used.
- Use of resin-coated carbon black has the effect of improving adhesion to glass substrates and volume resistivity.
- the resin-coated carbon black for example, the carbon black described in Japanese Patent Application Laid-Open No. 09-71733 can be suitably used.
- Resin-coated carbon black is preferably used in terms of volume resistivity and dielectric constant.
- pigments are preferably used in a dispersed manner so that the average particle diameter is preferably 1 ⁇ m or less, more preferably 0.5 ⁇ m or less, and still more preferably 0.25 ⁇ m or less.
- the standard for the average particle diameter is the number of pigment particles.
- the average particle diameter of the pigment is a value determined from the pigment particle diameter measured by dynamic light scattering (DLS). Particle size measurement is performed using a sufficiently diluted photosensitive resin composition (usually diluted to a pigment concentration of about 0.005 to 0.2% by mass. However, if the concentration is recommended by the measuring device, according to its concentration) and measured at 25°C.
- DLS dynamic light scattering
- dyes may also be used.
- dyes that can be used as the colorant include azo dyes, anthraquinone dyes, phthalocyanine dyes, quinone imine dyes, quinoline dyes, nitro dyes, carbonyl dyes, and methine dyes.
- azo dyes anthraquinone dyes
- phthalocyanine dyes quinone imine dyes
- quinoline dyes nitro dyes
- carbonyl dyes and methine dyes.
- methine dyes only one type may be used, or two or more types may be used in combination.
- azo dyes examples include C.I. I. Acid Yellow 11, C. I. Acid Orange 7, C. I. Acid Red 37, C. I. Acid Red 180, C. I. Acid Blue 29, C. I. Direct Red 28, C. I. Direct Red 83, C. I. Direct Yellow 12, C. I. Direct Orange 26, C. I. Direct Green 28, C. I. Direct Green 59, C. I. Reactive Yellow 2, C. I. Reactive Red 17, C. I. Reactive Red 120, C. I. Reactive Black 5, C. I. Disperse Orange 5, C. I. Dispersed Red 58, C. I. Disperse Blue 165, C. I. Basic Blue 41, C. I. Basic Red 18, C. I. Mordant Red 7, C. I. Mordant Yellow 5, C. I. Mordant Black 7 is mentioned.
- anthraquinone dyes examples include C.I. I. Bat Blue 4, C. I. Acid Blue 40, C. I. Acid Green 25, C. I. Reactive Blue 19, C. I. Reactive Blue 49, C. I. Dispersed Red 60, C. I. Disperse Blue 56, C. I. An example is Disperse Blue 60.
- phthalocyanine dyes examples include C.I. I. Bat Blue 5 is an example.
- quinoneimine dyes include C.I. I. Basic Blue 3, C. I. Basic Blue 9 is an example.
- quinoline dyes examples include C.I. I. Solvent Yellow 33, C. I. Acid Yellow 3, C. I. Disperse Yellow 64 is mentioned.
- nitro dyes examples include C.I. I. Acid Yellow 1, C. I. Acid Orange 3, C. I. An example is Disperse Yellow 42.
- the photosensitive resin composition of the present invention may contain (F) a dispersant in order to finely disperse the colorant (E) and stabilize the dispersion state.
- a polymer dispersant having a functional group is preferable, and from the viewpoint of dispersion stability, for example, a carboxy group; a phosphoric acid group; a sulfonic acid group; or a base thereof; or a tertiary amino group; a quaternary ammonium base; a group derived from a nitrogen-containing heterocycle such as pyridine, pyrimidine, or pyrazine; more preferably a polymeric dispersant having a functional group such as a primary, secondary or tertiary amino group; A polymer dispersant having a quaternary ammonium base; a group derived from a nitrogen-containing heterocycle such as pyridine, pyrimidine, or pyrazine is more preferred from the viewpoint that pigments can be dispersed with a small amount of dispersant.
- polymeric dispersants include urethane-based dispersants, acrylic-based dispersants, polyethyleneimine-based dispersants, polyallylamine-based dispersants, dispersants consisting of monomers and macromonomers having amino groups, and polyoxyethylene alkyl ether-based dispersants.
- examples include dispersants, polyoxyethylene diester dispersants, polyether phosphate dispersants, polyester phosphate dispersants, sorbitan aliphatic ester dispersants, and aliphatic modified polyester dispersants.
- dispersants examples include, for example, the trade names EFKA (registered trademark, manufactured by BASF), DISPERBYK (registered trademark, manufactured by BYK Chemie), Disparlon (registered trademark, manufactured by Kusumoto Kasei), SOLSPERSE (registered trademark, (manufactured by Lubrizol), KP (manufactured by Shin-Etsu Chemical), Polyflow (manufactured by Kyoeisha Chemical), and Ajisper (registered trademark, manufactured by Ajinomoto Co., Ltd.).
- EFKA registered trademark, manufactured by BASF
- DISPERBYK registered trademark, manufactured by BYK Chemie
- Disparlon registered trademark, manufactured by Kusumoto Kasei
- SOLSPERSE registered trademark, (manufactured by Lubrizol)
- KP manufactured by Shin-Etsu Chemical
- Polyflow manufactured by Kyoeisha Chemical
- Ajisper registered trademark, manufactured by Ajinomoto Co
- the dispersant (F) preferably contains one or both of a urethane polymer dispersant having a functional group and an acrylic polymer dispersant, and an acrylic polymer dispersant. It is particularly preferable to include. From the viewpoint of dispersibility and storage stability, a polymer dispersant having a basic functional group and one or both of a polyester bond and a polyether bond is preferred.
- urethane-based and acrylic-based polymer dispersants examples include DISPERBYK-160 to 167, 182 series (all urethane-based), DISPERBYK-2000, 2001, BYK-LPN21116 (all acrylic) (all manufactured by BYK Chemie). ).
- the amine value of the polymer dispersant having a basic functional group is not particularly limited, but is preferably 1 mgKOH/g or more, more preferably 10 mgKOH/g or more, even more preferably 20 mgKOH/g or more, even more preferably 40 mgKOH/g or more. , 50 mgKOH/g or more is particularly preferred. Further, it is preferably 140 mgKOH/g or less, more preferably 120 mgKOH/g or less, even more preferably 100 mgKOH/g or less, even more preferably 90 mgKOH/g or less, and particularly preferably 80 mgKOH/g or less. The above upper and lower limits can be arbitrarily combined.
- the amine value of the polymer dispersant is preferably 1 to 140 mgKOH/g, more preferably 10 to 120 mgKOH/g, even more preferably 20 to 100 mgKOH/g, even more preferably 40 to 90 mgKOH/g, and even more preferably 50 to 80 mgKOH/g. g is particularly preferred.
- the amine value of the polymer dispersant is preferably 1 to 140 mgKOH/g, more preferably 10 to 120 mgKOH/g, even more preferably 20 to 100 mgKOH/g, even more preferably 40 to 90 mgKOH/g, and even more preferably 50 to 80 mgKOH/g. g is particularly preferred.
- the acrylic dispersant is preferably an AB or BAB block copolymer composed of an A block having the above functional group and a B block not having the above functional group.
- the A block in addition to the partial structure derived from the unsaturated group-containing monomer containing the above-mentioned functional group, contains a partial structure derived from the unsaturated group-containing monomer that does not contain the above-mentioned functional group. These may be contained in the A block in either random copolymerization or block copolymerization.
- the content of the partial structure not containing a functional group in the A block is preferably 80% by mass or less, more preferably 50% by mass or less, even more preferably 30% by mass or less, even more preferably 10% by mass or less, Particularly preferred is 0% by mass.
- the B block is preferably composed only of partial structures derived from unsaturated group-containing monomers that do not contain the above-mentioned functional groups, and two or more types of monomers are contained in one B block. may contain a partial structure derived from a body, and these may be contained in the B block in either random copolymerization or block copolymerization mode.
- the AB or BAB block copolymer is prepared, for example, by the living polymerization method shown below.
- Living polymerization methods include anionic living polymerization methods, cationic living polymerization methods, and radical living polymerization methods.
- the polymerization active species is an anion, and is represented by the following scheme, for example.
- Ar 1 is a monovalent organic group.
- Ar2 is a monovalent organic group different from Ar1 .
- M is a metal atom.
- s and t are each integers of 1 or more.
- the polymerization active species is a radical, and is shown, for example, in the scheme below.
- Ar 1 is a monovalent organic group.
- Ar2 is a monovalent organic group different from Ar1 .
- j and k are each integers of 1 or more.
- R a is a hydrogen atom or a monovalent organic group.
- R b is a hydrogen atom or a monovalent organic group different from R a .
- the acrylic dispersant that can be used in the present invention may be an AB block copolymer or a BAB block copolymer.
- the A block/B block ratio constituting the copolymer is also not particularly limited, and is preferably 1/99 to 80/20 (mass ratio), more preferably 5/95 to 60/40 (mass ratio). By keeping it within this range, it tends to be easier to ensure a balance between dispersibility and storage stability.
- the amount of quaternary ammonium base in 1 g of the AB block copolymer and BAB block copolymer that can be used in the present invention is preferably 0.1 to 10 mmol. By keeping it within this range, it tends to be easy to ensure good dispersibility.
- Such an acrylic dispersant may contain an amino group.
- the amine value of the acrylic dispersant is preferably 1 mgKOH/g or more, more preferably 10 mgKOH/g or more, even more preferably 20 mgKOH/g or more, even more preferably 40 mgKOH/g or more, particularly preferably 50 mgKOH/g or more. Further, it is preferably 140 mgKOH/g or less, more preferably 120 mgKOH/g or less, even more preferably 100 mgKOH/g or less, even more preferably 90 mgKOH/g or less, and particularly preferably 80 mgKOH/g or less.
- the above upper and lower limits can be arbitrarily combined.
- the amine value of the acrylic dispersant is preferably 1 to 140 mgKOH/g, more preferably 10 to 120 mgKOH/g, even more preferably 20 to 100 mgKOH/g, even more preferably 40 to 90 mgKOH/g, and even more preferably 50 to 80 mgKOH/g. g is particularly preferred.
- the amine value of the acrylic dispersant is equal to or higher than the above lower limit, the dispersibility tends to be improved.
- the amine value of the acrylic dispersant is below the upper limit value, the compatibility with the alkali-soluble resin (B) tends to improve.
- the amine value of the acrylic dispersant is expressed by the mass of KOH equivalent to the amount of base per gram of solid content excluding the solvent in the dispersant sample, and is measured by the following method. Accurately weigh 0.5 to 1.5 g of the dispersant sample into a 100 mL beaker and dissolve it in 50 mL of acetic acid. This solution is neutralized and titrated with a 0.1 mol/L HClO 4 acetic acid solution using an automatic titrator equipped with a pH electrode. The inflection point of the titration pH curve is taken as the titration end point, and the amine value is determined by the following formula.
- Amine value [mgKOH/g] (561 ⁇ V)/(W ⁇ S) [However, W: weighed amount of dispersant sample [g], V: titration amount at titration end point [mL], S: solid content concentration of dispersant sample [mass %]. ]
- the weight average molecular weight (Mw) of the acrylic dispersant is not particularly limited, but is preferably 1,000 or more, more preferably 3,000 or more, even more preferably 4,000 or more, and particularly preferably 5,000 or more. Further, it is preferably 50,000 or less, more preferably 20,000 or less, and even more preferably 15,000 or less.
- the above upper and lower limits can be arbitrarily combined.
- the weight average molecular weight of the acrylic dispersant is preferably 1,000 to 50,000, more preferably 3,000 to 50,000, even more preferably 4,000 to 20,000, and particularly preferably 5,000 to 15,000.
- the weight average molecular weight of the acrylic dispersant is equal to or higher than the lower limit, the dispersibility tends to be improved. Further, by setting the weight average molecular weight of the acrylic dispersant to be less than or equal to the above upper limit value, viscosity change tends to be less likely to occur.
- the acrylic dispersant has a quaternary ammonium base as a functional group
- the chemical structure of the repeating unit containing the quaternary ammonium base is not particularly limited. From the viewpoint of dispersibility, it is preferable that the acrylic dispersant has a repeating unit represented by the following general formula (V) (hereinafter sometimes referred to as "repeat unit (V)").
- R 31 to R 33 each independently have a hydrogen atom, an alkyl group which may have a substituent, an aryl group which may have a substituent, or a substituent. It is an optional aralkyl group. Two or more of R 31 to R 33 may be bonded to each other to form a cyclic structure.
- R 34 is a hydrogen atom or a methyl group.
- X 31 is a divalent linking group, and Y ⁇ is a counter anion.
- the alkyl group which may have a substituent in R 31 to R 33 of formula (V) may be linear or branched. Further, it may contain a cyclic structure such as a cyclohexyl group or a cyclohexylmethyl group.
- the number of carbon atoms in the alkyl group is not particularly limited, but is preferably 1 or more, preferably 10 or less, more preferably 6 or less, even more preferably 4 or less, and particularly preferably 2 or less.
- the above upper and lower limits can be arbitrarily combined.
- the alkyl group preferably has 1 to 10 carbon atoms, more preferably 1 to 6 carbon atoms, even more preferably 1 to 4 carbon atoms, and particularly preferably 1 to 2 carbon atoms.
- alkyl group examples include a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, a heptyl group, and an octyl group;
- a hexyl group is preferred, a methyl group, an ethyl group, a propyl group, and a butyl group are more preferred, and a methyl group and an ethyl group are even more preferred.
- the number of carbon atoms in the optionally substituted aryl group in R 31 to R 33 of formula (V) is not particularly limited, but is preferably 6 or more, preferably 16 or less, and more preferably 12 or less.
- the above upper and lower limits can be arbitrarily combined.
- the above upper and lower limits can be arbitrarily combined.
- the aryl group preferably has 6 to 16 carbon atoms, more preferably 6 to 12 carbon atoms.
- aryl group examples include a phenyl group, a methylphenyl group, an ethylphenyl group, a dimethylphenyl group, a diethylphenyl group, a naphthyl group, an anthracenyl group; , diethylphenyl group is preferable, and phenyl group, methylphenyl group, and ethylphenyl group are more preferable.
- the number of carbon atoms in the optionally substituted aralkyl group in R 31 to R 33 of formula (V) is not particularly limited, but is preferably 7 or more, preferably 16 or less, more preferably 12 or less, It is more preferably 10 or less, particularly preferably 8 or less.
- the above upper and lower limits can be arbitrarily combined.
- the aralkyl group preferably has 7 to 16 carbon atoms, more preferably 7 to 12 carbon atoms, even more preferably 7 to 10 carbon atoms, and particularly preferably 7 to 8 carbon atoms.
- Examples of the aralkyl group include phenylmethyl group, phenylethyl group, phenylpropyl group, phenylbutyl group, and phenylisopropyl group, with phenylmethyl group, phenylethyl group, phenylpropyl group, and phenylbutyl group being preferred, and phenyl More preferred are methyl group and phenylethyl group.
- R 31 to R 33 are preferably each independently an alkyl group or an aralkyl group, and more preferably each independently a methyl group or a phenylmethyl group.
- Examples of Y ⁇ in formula (V) include Cl ⁇ , Br ⁇ , I ⁇ , ClO 4 ⁇ , BF 4 ⁇ , CH 3 COO ⁇ , and PF ⁇ .
- aromatic dicarboxylic acid imide anion, aromatic sulfonic acid anion, aromatic phosphonic acid anion, aromatic carboxylic acid anion described in International Publication No. 2018/079659; alkyl described in International Publication No. 2019/107020 Sulfate anions and alkylsulfonate anions can also be suitably used.
- Cl - is preferable as Y - .
- alkylsulfonic acid anions are preferred.
- repeating units represented by the following general formula (VI) (hereinafter referred to as “repeating units (VI)") ) is preferable.
- R 35 and R 36 each independently have a hydrogen atom, an alkyl group which may have a substituent, an aryl group which may have a substituent, or a substituent. R 35 and R 36 may be bonded to each other to form a cyclic structure.
- R 37 is a hydrogen atom or a methyl group.
- Z 31 is a divalent linking group.
- alkyl group which may have a substituent in R 35 and R 36 of formula (VI) those exemplified as R 31 to R 33 of formula (V) can be preferably employed.
- aryl group which may have a substituent in R 35 and R 36 of formula (VI) those exemplified as R 31 to R 33 of formula (V) can be preferably employed.
- aralkyl group which may have a substituent in R 35 and R 36 of formula (VI) those exemplified as R 31 to R 33 of formula (V) can be preferably employed.
- R 35 and R 36 are each independently an alkyl group which may have a substituent, and more preferably a methyl group or an ethyl group.
- Examples of the substituent that the alkyl group, aralkyl group, or aryl group in R 31 to R 33 of formula (V) and R 35 and R 36 of formula (VI) may have include a halogen atom, an alkoxy group, Examples include benzoyl group and hydroxyl group.
- X 31 in formula (V) and Z 31 in formula (VI) are, for example, an alkylene group having 1 to 10 carbon atoms, an arylene group having 6 to 12 carbon atoms, -CONH-R 43 - group, -COOR, respectively.
- - group (wherein R 43 and R 44 are a single bond, an alkylene group having 1 to 10 carbon atoms, or an ether group (alkyloxyalkyl group) having 2 to 10 carbon atoms), preferably -COO -R 44 - group, more preferably -COO-C 2 H 4 - group.
- the content ratio of the repeating unit (V) in the acrylic dispersant is not particularly limited, but from the viewpoint of dispersibility and suppressing surface roughness, it is relative to the total content ratio of the repeating unit (V) and the repeating unit (VI). , preferably 60 mol% or less, more preferably 50 mol% or less, still more preferably 40 mol% or less, particularly preferably 35 mol% or less. Moreover, it is preferably 5 mol% or more, more preferably 8 mol% or more, still more preferably 10 mol% or more, and particularly preferably 12 mol% or more.
- This proportion is preferably 5 to 60 mol%, more preferably 8 to 50 mol%, even more preferably 10 to 40 mol%, and particularly preferably 12 to 35 mol%.
- the content ratio of the repeating unit (V) in all repeating units of the acrylic dispersant is not particularly limited, but from the viewpoint of dispersibility, it is preferably 1 mol% or more, more preferably 3 mol% or more, and 5 mol% or more. More preferably, 8 mol% or more is particularly preferred. Further, it is preferably 50 mol% or less, more preferably 30 mol% or less, even more preferably 20 mol% or less, and particularly preferably 15 mol% or less. The above upper and lower limits can be arbitrarily combined. For example, this proportion is preferably 1 to 50 mol%, more preferably 3 to 30 mol%, even more preferably 5 to 20 mol%, and particularly preferably 8 to 15 mol%.
- the content ratio of the repeating unit (VI) in the acrylic dispersant is not particularly limited, but from the viewpoint of dispersibility and suppressing surface roughness, it should be determined based on the total content ratio of the repeating unit (V) and the repeating unit (VI). , preferably 100 mol% or less, more preferably 95 mol% or less, still more preferably 90 mol% or less, particularly preferably 85 mol% or less. Moreover, it is preferably 10 mol% or more, more preferably 30 mol% or more, still more preferably 50 mol% or more, and particularly preferably 60 mol% or more. The above upper and lower limits can be arbitrarily combined. For example, this proportion is preferably 10 to 100 mol%, more preferably 30 to 95 mol%, even more preferably 50 to 90 mol%, and particularly preferably 60 to 85 mol%.
- the content ratio of the repeating unit (VI) to all repeating units of the acrylic dispersant is not particularly limited, but from the viewpoint of dispersibility and suppressing surface roughness, it is preferably 5 mol% or more, more preferably 10 mol% or more, It is more preferably 15 mol% or more, particularly preferably 20 mol% or more. Moreover, it is preferably 60 mol% or less, more preferably 40 mol% or less, even more preferably 30 mol% or less, and particularly preferably 25 mol% or less.
- This proportion is preferably 5 to 60 mol%, more preferably 10 to 40 mol%, even more preferably 15 to 30 mol%, and particularly preferably 20 to 25 mol%.
- the acrylic dispersant is a repeating unit represented by the following general formula (VII) (hereinafter referred to as "repeating unit (VII)”) from the viewpoint of increasing compatibility with binder components such as solvents and improving dispersion stability. ) is preferable.
- R 40 is an ethylene group or a propylene group.
- R 41 is an alkyl group which may have a substituent.
- R 42 is a hydrogen atom or a methyl group.
- c is an integer from 1 to 20.
- the alkyl group which may have a substituent in R 41 of formula (VII) may be either linear or branched. It may also contain a cyclic structure such as a cyclohexyl group or a cyclohexylmethyl group.
- the number of carbon atoms in the alkyl group is not particularly limited, but is preferably 1 or more, more preferably 2 or more. Further, it is preferably 10 or less, more preferably 6 or less, and even more preferably 4 or less.
- alkyl group examples include a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, a heptyl group, and an octyl group;
- a hexyl group is preferable, and a methyl group, an ethyl group, a propyl group, and a butyl group are more preferable.
- c in formula (VII) is preferably 1 or more, and more preferably 2 or more, from the viewpoint of compatibility and dispersibility with binder components such as solvents. Moreover, 10 or less is preferable, and 5 or less is more preferable. The above upper and lower limits can be arbitrarily combined. For example, c is preferably 1 to 10, more preferably 2 to 5.
- the content of the repeating unit (VII) in all repeating units of the acrylic dispersant is not particularly limited, but is preferably 1 mol% or more, more preferably 2 mol% or more, and even more preferably 4 mol% or more. Moreover, it is preferably 30 mol% or less, more preferably 20 mol% or less, and even more preferably 10 mol% or less.
- This upper and lower limits can be arbitrarily combined. For example, this proportion is preferably 1 to 30 mol%, more preferably 2 to 20 mol%, even more preferably 4 to 10 mol%. When this ratio is within the above range, there is a tendency to achieve both compatibility with binder components such as solvents and dispersion stability.
- An acrylic dispersant is a repeating unit represented by the following general formula (VIII) (hereinafter referred to as a "repeat unit (VIII)”) from the viewpoint of increasing the compatibility of the dispersant with a binder component such as a solvent and improving dispersion stability. ) is preferable.
- R 38 is an alkyl group which may have a substituent, an aryl group which may have a substituent, or an aralkyl group which may have a substituent.
- R 39 is a hydrogen atom or a methyl group.
- the alkyl group which may have a substituent in R 38 of formula (VIII) may be either linear or branched. It may also contain a cyclic structure such as a cyclohexyl group or a cyclohexylmethyl group.
- the number of carbon atoms in the alkyl group is not particularly limited, but is preferably 1 or more, more preferably 2 or more, and even more preferably 4 or more. Moreover, 10 or less is preferable, and 8 or less is more preferable. The above upper and lower limits can be arbitrarily combined.
- the alkyl group preferably has 1 to 10 carbon atoms, preferably 2 to 8 carbon atoms, and more preferably 4 to 8 carbon atoms.
- alkyl group examples include methyl group, ethyl group, propyl group, butyl group, pentyl group, hexyl group, heptyl group, octyl group, and 2-ethylhexyl group;
- a pentyl group, a hexyl group, and a 2-ethylhexyl group are preferable, and a methyl group, an ethyl group, a propyl group, a butyl group, and a 2-ethylhexyl group are more preferable.
- the number of carbon atoms in the aryl group which may have a substituent in R 38 of formula (VIII) is not particularly limited, but is preferably 6 or more. Moreover, it is preferably 16 or less, more preferably 12 or less, and even more preferably 8 or less. The above upper and lower limits can be arbitrarily combined.
- the aryl group preferably has 6 to 16 carbon atoms, more preferably 6 to 12 carbon atoms, and even more preferably 6 to 8 carbon atoms.
- aryl group examples include a phenyl group, a methylphenyl group, an ethylphenyl group, a dimethylphenyl group, a diethylphenyl group, a naphthyl group, an anthracenyl group, and a phenyl group, a methylphenyl group, an ethylphenyl group, a dimethylphenyl group, A diethylphenyl group is preferable, and a phenyl group, a methylphenyl group, and an ethylphenyl group are more preferable.
- the number of carbon atoms in the optionally substituted aralkyl group in R 38 of formula (VIII) is not particularly limited, but is preferably 7 or more, preferably 16 or less, more preferably 12 or less, and 10 or less. More preferred.
- the aralkyl group preferably has 7 to 16 carbon atoms, more preferably 7 to 12 carbon atoms, and even more preferably 7 to 10 carbon atoms.
- aralkyl group examples include a phenylmethyl group, a phenylethyl group, a phenylpropyl group, a phenylbutyl group, a phenylisopropyl group, and a phenylmethyl group, a phenylethyl group, a phenylpropyl group, or a phenylbutyl group.
- a phenylmethyl group or a phenylethyl group is more preferable.
- R 38 is preferably an alkyl group or an aralkyl group, and more preferably a methyl group, ethyl group, butyl group, 2-ethylhexyl group or phenylmethyl group.
- Examples of the substituent that the alkyl group in R 38 may have include a halogen atom and an alkoxy group.
- Examples of substituents that the aryl group or aralkyl group may have include a chain alkyl group, a halogen atom, and an alkoxy group.
- the chain alkyl group includes both straight chain and branched chain alkyl groups.
- the content of the repeating unit (VIII) in all repeating units of the acrylic dispersant is preferably 30 mol% or more, more preferably 40 mol% or more, and even more preferably 50 mol% or more. Further, it is preferably 80 mol% or less, more preferably 70 mol% or less.
- the above upper and lower limits can be arbitrarily combined. For example, this proportion is preferably 30 to 80 mol%, more preferably 40 to 80 mol%, even more preferably 50 to 70 mol%.
- the acrylic dispersant may have repeating units other than repeating units (V), repeating units (VI), repeating units (VII), and repeating units (VIII).
- repeating units include styrene monomers such as styrene and ⁇ -methylstyrene; (meth)acrylate monomers such as (meth)acrylic acid chloride; (meth)acrylamide, N- Examples include repeating units derived from (meth)acrylamide monomers such as methylol acrylamide; monomers such as vinyl acetate, acrylonitrile, allyl glycidyl ether, crotonic acid glycidyl ether, and N-methacryloylmorpholine.
- the acrylic dispersant consists of an A block having a repeating unit (V) and a repeating unit (VI), and a B block not having a repeating unit (V) and a repeating unit (VI). It is preferable that it is a block copolymer having the following.
- the block copolymer is preferably an AB block copolymer or a BAB block copolymer.
- the B block preferably has a repeating unit (VII), and more preferably has a repeating unit (VIII).
- the repeating unit (V) and the repeating unit (VI) may be contained in either random copolymerization or block copolymerization.
- two or more types of repeating units (V) and repeating units (VI) may be contained in one A block, and in that case, each repeating unit may be randomly copolymerized or block It may be contained in any form of copolymerization.
- Repeating units other than the repeating unit (V) and the repeating unit (VI) may be contained in the A block, and examples of such repeating units include the above-mentioned (meth)acrylic acid ester monomers. Examples include repeating units derived from The content of repeating units other than repeating units (V) and repeating units (VI) in A block is preferably 0 to 50 mol%, more preferably 0 to 20 mol%, but such repeating units are It is particularly preferred that it is not contained in the block.
- Repeating units other than the repeating unit (VII) and the repeating unit (VIII) may be contained in the B block, and examples of such repeating units include styrene monomers such as styrene and ⁇ -methylstyrene.
- (meth)acrylate monomers such as (meth)acrylic acid chloride;
- (meth)acrylamide monomers such as (meth)acrylamide and N-methylol acrylamide; vinyl acetate, acrylonitrile, allyl glycidyl ether, croton
- Examples include repeating units derived from monomers such as acid glycidyl ether and N-methacryloylmorpholine.
- the content ratio of repeating units other than the repeating unit (VII) and the repeating unit (VIII) in the B block is preferably 0 to 50 mol%, more preferably 0 to 20 mol%, but such repeating units are It is particularly preferred that it is not contained in the block.
- acrylic dispersants may be used alone or in combination of two or more.
- the photosensitive resin composition of the present invention also contains adhesion improvers such as silane coupling agents, surfactants, pigment derivatives, photoacid generators, crosslinking agents, mercapto compounds, polymerization inhibitors, etc. Additives can be added as appropriate.
- the photosensitive resin composition of the present invention may contain an adhesion improver in order to improve the adhesion with the substrate.
- an adhesion improver silane coupling agents and phosphoric acid group-containing compounds are preferred.
- silane coupling agent various types such as epoxy type, (meth)acrylic type, amino type, etc. may be used alone, or two or more types may be used in combination.
- silane coupling agent examples include (meth)acryloxysilanes such as 3-methacryloxypropylmethyldimethoxysilane and 3-methacryloxypropyltrimethoxysilane; 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane; , epoxysilanes such as 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, and 3-glycidoxypropyltriethoxysilane; ureidosilanes such as 3-ureidopropyltriethoxysilane; Examples include isocyanate silanes such as 3-isocyanatepropyltriethoxysilane. Among these, silane coupling agents such as epoxysilanes are particularly preferred.
- (meth)acryloyl group-containing phosphates are preferred, and those represented by the following general formula (g1), (g2) or (g3) are preferred.
- R 51 represents a hydrogen atom or a methyl group.
- e and e' are each independently an integer of 1 to 10.
- f is 1, 2 or 3.
- the photosensitive resin composition of the present invention may contain a surfactant to improve coating properties.
- surfactant various types of surfactants can be used, such as anionic, cationic, nonionic, and amphoteric surfactants. It is preferable to use nonionic surfactants because they are less likely to adversely affect various properties, and fluorine-based or silicone-based surfactants are more preferable from the viewpoint of coating properties.
- surfactants examples include TSF4460 (manufactured by Momentive Performance Materials), DFX-18 (manufactured by Neos), BYK-300, BYK-325, BYK-330 (manufactured by BYK Chemie), and KP340. (manufactured by Shin-Etsu Silicone), Megafac F-470, F-475, F-478, F-554, F-559 (manufactured by DIC), SH7PA (manufactured by Toray Dow Corning), DS-401 (manufactured by Daikin) ), L-77 (manufactured by Nippon Unicar), and FC4430 (manufactured by 3M).
- One type of surfactant may be used, or two or more types may be used in combination.
- Pigment derivative The photosensitive resin composition of the present invention may contain a pigment derivative as a dispersion aid in order to improve dispersibility and storage stability.
- pigment derivatives examples include azo, phthalocyanine, quinacridone, benzimidazolone, quinophthalone, isoindolinone, dioxazine, anthraquinone, indanthrene, perylene, perinone, and diketopyrrolopyrrole. and dioxazine derivatives, with phthalocyanine derivatives and quinophthalone derivatives being preferred.
- substituents on pigment derivatives include sulfonic acid groups, sulfonamide groups and quaternary salts thereof, phthalimidomethyl groups, dialkylaminoalkyl groups, hydroxyl groups, carboxy groups, and amide groups directly on the pigment skeleton, or, for example, alkyl Examples include those bonded via a group, an aryl group, or a heterocyclic group, and preferably a sulfonic acid group.
- a single pigment skeleton may be substituted with a plurality of substituents, or may be substituted with a plurality of types of substituents.
- pigment derivatives include sulfonic acid derivatives of phthalocyanine, sulfonic acid derivatives of quinophthalone, sulfonic acid derivatives of anthraquinone, sulfonic acid derivatives of quinacridone, sulfonic acid derivatives of diketopyrrolopyrrole, and sulfonic acid derivatives of dioxazine. These may be used alone or in combination of two or more.
- Examples of mercapto compounds include 2-mercaptobenzothiazole, 2-mercaptobenzoxazole, 2-mercaptobenzimidazole, hexanedithiol, decanedithiol, 1,4-dimethylmercaptobenzene, butanediol bisthiopropionate, butanediol bis Thioglycolate, ethylene glycol bisthioglycolate, trimethylolpropane tristhioglycolate, butanediol bisthiopropionate, trimethylolpropane tristhiopropionate, trimethylolpropane tristhioglycolate, pentaerythritol tetrakisthiopropionate nate, pentaerythritol tetrakisthioglycolate, trishydroxyethyltristhiopropionate, ethylene glycol bis(3-mercaptobutyrate), butanediol
- the photosensitive resin composition of the present invention may contain a polymerization inhibitor from the viewpoint of controlling the shape of the cured product. Since the inclusion of a polymerization inhibitor inhibits the radical polymerization of the lower layer of the coating film, it is thought that the taper angle (the angle between the support and the cured product in the cross section of the cured product) can be controlled.
- polymerization inhibitor examples include hydroquinone, hydroquinone monomethyl ether, methylhydroquinone, methoxyphenol, and 2,6-di-tert-butyl-4-cresol (BHT). From the viewpoint of shape control, 2,6-di-tert-butyl-4-cresol is preferred. Hydroquinone monomethyl ether and methylhydroquinone are preferred from the viewpoint of particularly excellent safety to the human body.
- the polymerization inhibitors may be used alone or in combination of two or more.
- a polymerization inhibitor may be contained in the resin, and it may be used as the polymerization inhibitor, or the polymerization inhibitor in the resin may be In addition, the same or different polymerization inhibitor may be added at the time of producing the photosensitive resin composition.
- the photosensitive resin composition contains a polymerization inhibitor
- its content is not particularly limited, but is preferably 0.0005% by mass or more, more preferably 0.001% by mass based on the total solid content of the photosensitive resin composition.
- the content is at least 0.01% by mass, more preferably at least 0.01% by mass, and is preferably at most 0.3% by mass, more preferably at most 0.2% by mass, even more preferably at most 0.1% by mass.
- the above upper and lower limits can be arbitrarily combined.
- the content of the polymerization inhibitor is preferably 0.0005 to 0.3% by mass, more preferably 0.001 to 0.2% by mass, and even more preferably 0.01 to 0.1% by mass.
- the shape of the cured product can be controlled by setting the content ratio of the polymerization inhibitor to the above-mentioned lower limit or more.
- necessary sensitivity can be maintained by setting the content ratio of the polymerization inhibitor to the above upper limit value or less.
- the photosensitive resin composition of the present invention preferably contains a solvent.
- a solvent By containing a solvent, the colorant (E) can be dispersed or dissolved in the solvent, and application becomes easy.
- the photosensitive resin composition of the present invention includes, for example, (E) a colorant, (B) a compound having an ethylenically unsaturated group and a cardo structure, (C) an alkali-soluble resin, (A) a photoinitiator, (D ) The ethylenically unsaturated compound, (F) the dispersant, and other various materials used as necessary are used in a state dissolved or dispersed in a solvent.
- the solvent organic solvents are preferred from the viewpoint of dispersibility and coating properties.
- an organic solvent with a boiling point of 100 to 300°C, more preferably 120 to 280°C.
- the boiling point here means the boiling point at a pressure of 1013.25 hPa, and the same applies to all boiling points below.
- organic solvents include the following. Ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monopropyl ether, ethylene glycol monobutyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol mono-n-butyl ether, propylene glycol-t-butyl ether, diethylene glycol monomethyl Ether, diethylene glycol monoethyl ether, diethylene glycol mono-n-butyl ether, methoxymethylpentanol, dipropylene glycol monoethyl ether, dipropylene glycol monomethyl ether, 3-methoxybutanol, 3-methyl-3-methoxybutanol, triethylene glycol monomethyl Glycol monoalkyl ethers such as ether, triethylene glycol monoethyl ether, tripropylene glycol methyl ether; Glycol dialkyl ethers such as ethylene glycol
- Ketones Monohydric or polyhydric alcohols such as ethanol, propanol, butanol, hexanol, cyclohexanol, ethylene glycol, propylene glycol, butanediol, diethylene glycol, dipropylene glycol, triethylene glycol, methoxymethylpentanol, glycerin, benzyl alcohol; Aliphatic hydrocarbons such as n-pentane, n-octane, diisobutylene, n-hexane, hexene, isoprene, dipentene, dodecane; Alicyclic hydrocarbons such as cyclohexane, methylcyclohexane, methylcyclohexene, bicyclohexyl;
- Aromatic hydrocarbons such as benzene, toluene, xylene, and cumene; Amyl formate, ethyl formate, ethyl acetate, butyl acetate, propyl acetate, amyl acetate, methyl isobutyrate, ethylene glycol acetate, ethyl propionate, propyl propionate, butyl butyrate, isobutyl butyrate, methyl isobutyrate, ethyl Caprylate, butyl stearate, ethyl benzoate, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, methyl 3-methoxypropionate, ethyl 3-methoxypropionate, propyl 3-methoxypropionate, 3-methoxypropionate Chain or cyclic esters such as butyl, ⁇ -butyrolactone; Alkoxycarboxylic acids such as 3-methoxyprop
- organic solvents include, for example, Mineral Spirit, Valsol #2, Apco #18 Solvent, Apco Thinner, So Cal Solvent No. 1 and no. 2.
- Solvesso #150 Shell TS28 Solvent, carbitol, ethyl carbitol, butyl carbitol, methyl cellosolve (“Cellosolve” is a registered trademark, the same applies hereinafter), ethyl cellosolve, ethyl cellosolve acetate, methyl cellosolve acetate, diglyme (any may also be used (trade name).
- organic solvents may be used alone or in combination of two or more.
- an organic solvent with a boiling point of 100 to 240°C, more preferably 120 to 200°C, even more preferably 120 to 170°C.
- glycol alkyl ether acetates are preferred from the viewpoints of good balance in coating properties, surface tension, etc., and relatively high solubility of constituent components in the photosensitive resin composition.
- One type of glycol alkyl ether acetate may be used alone, or two or more types may be used in combination. Although glycol alkyl ether acetates may be used alone, other organic solvents may also be used in combination.
- glycol monoalkyl ethers are preferred. Propylene glycol monomethyl ether is preferred from the viewpoint of solubility of the components in the composition.
- glycol monoalkyl ethers have high polarity, and if the amount added is too large, the pigment tends to aggregate, and the viscosity of the photosensitive resin composition tends to increase over time, resulting in a decrease in storage stability. Therefore, the proportion of glycol monoalkyl ethers in the solvent is preferably 5 to 30% by mass, more preferably 5 to 20% by mass.
- the photosensitive resin composition becomes difficult to dry, but it also improves the uniform dispersion of the pigment in the composition. This has the effect of preventing the condition from being destroyed by rapid drying. For this reason, for example, the use of a high boiling point solvent has the effect of preventing the occurrence of foreign matter defects due to precipitation and solidification of colorants and the like at the tip of the slit nozzle.
- a high boiling point solvent may be used in combination because of its high effect.
- diethylene glycol mono-n-butyl ether, diethylene glycol mono-n-butyl ether acetate, and diethylene glycol monoethyl ether acetate are preferred.
- the content of the high boiling point solvent in the organic solvent is preferably 3 to 50% by mass, more preferably 5 to 40% by mass, and particularly preferably 5 to 30% by mass.
- this ratio By setting this ratio to the lower limit value or more, it tends to be possible to suppress, for example, the colorant and the like from precipitating and solidifying at the tip of the slit nozzle and causing foreign matter defects.
- this ratio By keeping this ratio below the above-mentioned upper limit, it is possible to suppress the drying time of the composition from increasing, and tend to suppress problems such as tact failure in the vacuum drying process and pin marks during pre-baking.
- the high boiling point solvent may be a glycol alkyl ether acetate or a glycol alkyl ether. In this case, there is no need to separately contain a high boiling point solvent.
- Preferred high-boiling solvents include, for example, diethylene glycol mono-n-butyl ether acetate, diethylene glycol monoethyl ether acetate, dipropylene glycol methyl ether acetate, 1,3-butylene glycol diacetate, 1,6-hexanol diacetate, and triacetin. .
- the content ratio of the photopolymerization initiator is not particularly limited, but is preferably 0.1% by mass or more, more preferably 0.5% by mass or more based on the total solid content of the photosensitive resin composition of the present invention. , more preferably 1% by mass or more, even more preferably 2% by mass or more. Moreover, it is preferably 15% by mass or less, more preferably 10% by mass or less, further preferably 8% by mass or less, particularly preferably 6% by mass or less. The above upper and lower limits can be arbitrarily combined.
- the content of the photopolymerization initiator (A) is preferably 0.1 to 15% by mass, more preferably 0.5 to 15% by mass, even more preferably 1 to 10% by mass, and even more preferably 2 to 8% by mass. It is even more preferred, and 2 to 6% by mass is particularly preferred.
- (A) By setting the content ratio of the photopolymerization initiator to the above-mentioned lower limit or more, there is a tendency that a decrease in sensitivity can be suppressed.
- the content ratio of the photopolymerization initiator By setting the content ratio of the photopolymerization initiator to the above-mentioned upper limit or less, it is possible to suppress a decrease in the solubility of the unexposed portion in a developer and to suppress poor development.
- the content ratio of compound (A1) is not particularly limited, but is preferably 0.1% by mass or more, more preferably 0.5% by mass or more, even more preferably is 1% by mass or more, more preferably 2% by mass or more. Moreover, it is preferably 15% by mass or less, more preferably 10% by mass or less, further preferably 8% by mass or less, particularly preferably 6% by mass or less.
- the above upper and lower limits can be arbitrarily combined.
- the content of compound (A1) is preferably 0.1 to 15% by mass, more preferably 0.5 to 15% by mass, even more preferably 1 to 10% by mass, even more preferably 2 to 8% by mass. , 2 to 6% by mass is particularly preferred.
- the content ratio of compound (A1) in the photopolymerization initiator is not particularly limited, but is preferably 30% by mass or more, more preferably 60% by mass or more, further preferably 90% by mass or more, and especially 100% by mass. preferable. By setting the content ratio of compound (A1) to be below the upper limit value, the current value during light emission tends to be high.
- the content of the polymerization accelerator is not particularly limited, but is preferably 0.05% by mass or more based on the total solid content of the photosensitive resin composition of the present invention. It is. Moreover, it is preferably 10% by mass or less, more preferably 5% by mass or less. The above upper and lower limits can be arbitrarily combined.
- the content of the polymerization accelerator is preferably 0.05 to 10% by mass, more preferably 0.05 to 5% by mass.
- the polymerization accelerator is preferably used in a proportion of 0.1 to 50 parts by mass, more preferably 0.1 to 20 parts by mass, based on 100 parts by mass of the photopolymerization initiator (A).
- the content ratio of the polymerization accelerator By setting the content ratio of the polymerization accelerator to the above lower limit or more, there is a tendency that a decrease in sensitivity to exposure light can be suppressed.
- the content of the polymerization accelerator By keeping the content of the polymerization accelerator at or below the above-mentioned upper limit, it tends to be possible to suppress a decrease in the solubility of the unexposed portion in a developer and to suppress poor development.
- the content of the sensitizing dye is not particularly limited, but from the viewpoint of sensitivity, it is preferably 20% by mass based on the total solid content in the photosensitive resin composition.
- the content is preferably 15% by mass or less, further preferably 10% by mass or less.
- the content ratio of the compound having an ethylenically unsaturated group and a cardo structure is not particularly limited, but is preferably 5% by mass or more, more preferably 10% by mass or more based on the total solid content of the photosensitive resin composition of the present invention.
- the content is at least 20% by mass, more preferably at least 20% by mass, even more preferably at least 30% by mass, particularly preferably at least 40% by mass. Further, it is preferably 70% by mass or less, more preferably 60% by mass or less, and still more preferably 50% by mass or less.
- the above upper and lower limits can be arbitrarily combined.
- the content of (B) the compound having an ethylenically unsaturated group and a cardo structure is preferably 5 to 70% by mass, more preferably 10 to 60% by mass, even more preferably 20 to 60% by mass, and even more preferably 30 to 60% by mass. % by mass is even more preferred, and 40 to 50% by mass is particularly preferred.
- the taper angle can be reduced and the residual film rate tends to be increased.
- the content ratio of compound (B1) is not particularly limited, but preferably 5% to the total solid content of the photosensitive resin composition of the present invention.
- the content is at least 10% by mass, more preferably at least 10% by mass, even more preferably at least 20% by mass, even more preferably at least 30% by mass, particularly preferably at least 40% by mass. Further, it is preferably 70% by mass or less, more preferably 60% by mass or less, and still more preferably 50% by mass or less.
- the above upper and lower limits can be arbitrarily combined.
- the content of compound (B1) is preferably 5 to 70% by mass, more preferably 10 to 60% by mass, even more preferably 20 to 60% by mass, even more preferably 30 to 60% by mass, and even more preferably 40 to 50% by mass. % by weight is particularly preferred.
- the content ratio of the compound (B1) is preferably 5 to 70% by mass, more preferably 10 to 60% by mass, even more preferably 20 to 60% by mass, even more preferably 30 to 60% by mass, and even more preferably 40 to 50% by mass. % by weight is particularly preferred.
- the content ratio of the compound (B1) is preferably 5 to 70% by mass, more preferably 10 to 60% by mass, even more preferably 20 to 60% by mass, even more preferably 30 to 60% by mass, and even more preferably 40 to 50% by mass. % by weight is particularly preferred.
- the content ratio of compound (A1) to 100 parts by mass of compound (B1) is not particularly limited, but is preferably 1.0 parts by mass or more, and 3 parts by mass or more.
- the amount is more preferably .0 parts by mass or more, and even more preferably 5.0 parts by mass or more. Further, it is preferably 20.0 parts by mass or less, more preferably 15.0 parts by mass or less, even more preferably 10.0 parts by mass or less, and particularly preferably 8.0 parts by mass or less.
- the above upper and lower limits can be arbitrarily combined.
- this content ratio is preferably 1.0 to 20.0 parts by mass, more preferably 3.0 to 15.0 parts by mass, even more preferably 3.0 to 10.0 parts by mass, and even more preferably 5.0 to 8 parts by mass. .0 part by mass is even more preferred.
- this content ratio is preferably 1.0 to 20.0 parts by mass, more preferably 3.0 to 15.0 parts by mass, even more preferably 3.0 to 10.0 parts by mass, and even more preferably 5.0 to 8 parts by mass. .0 part by mass is even more preferred.
- the content ratio of the alkali-soluble resin (C) is not particularly limited, but is based on the total solid content of the photosensitive resin composition of the present invention.
- the content is preferably 5% by mass or more, more preferably 10% by mass or more, even more preferably 20% by mass or more, even more preferably 30% by mass or more, particularly preferably 40% by mass or more. Further, it is preferably 85% by mass or less, more preferably 80% by mass or less, still more preferably 70% by mass or less, even more preferably 60% by mass or less, particularly preferably 55% by mass or less.
- the above upper and lower limits can be arbitrarily combined.
- the content of the alkali-soluble resin (C) is preferably from 5 to 80% by mass, more preferably from 10 to 70% by mass, even more preferably from 20 to 60% by mass, even more preferably from 30 to 60% by mass, and even more preferably from 30 to 60% by mass. ⁇ 55% by weight is particularly preferred, and 40-55% by weight is particularly preferred.
- (C) By setting the content ratio of the alkali-soluble resin to the above-mentioned lower limit or more, it is possible to suppress a decrease in the solubility of the unexposed portion in a developer, and it tends to suppress poor development.
- (C) By keeping the content of the alkali-soluble resin below the above upper limit, it is possible to maintain appropriate sensitivity, suppress dissolution by the developer in the exposed area, and suppress deterioration of pattern sharpness and adhesion. Tend.
- the content ratio of the compound (B1) to the total mass of the compound (B1) and the alkali-soluble resin (C) is Although not particularly limited, it is preferably 10% by mass or more, more preferably 30% by mass or more, even more preferably 50% by mass or more, even more preferably 60% by mass or more, particularly preferably 70% by mass or more. Moreover, it is preferably 100% by mass or less, more preferably 90% by mass or less. The above upper and lower limits can be arbitrarily combined.
- this content is preferably 10 to 100% by mass, more preferably 30 to 100% by mass, even more preferably 50 to 100% by mass, even more preferably 60 to 100% by mass, and even more preferably 70 to 100% by mass.
- 70 to 90% by weight is particularly preferable.
- the content of (D) the ethylenically unsaturated compound is not particularly limited, but the total solid content of the photosensitive resin composition of the present invention is The amount is preferably 1% by mass or more, more preferably 5% by mass or more, even more preferably 10% by mass or more, particularly preferably 15% by mass or more. Moreover, it is preferably 30% by mass or less, more preferably 25% by mass or less, and still more preferably 20% by mass or less. The above upper and lower limits can be arbitrarily combined.
- the content of the ethylenically unsaturated compound (D) is preferably 1 to 30% by mass, more preferably 5 to 25% by mass, and even more preferably 10 to 20% by mass.
- (D) By setting the content ratio of the ethylenically unsaturated compound to the above lower limit value or more, it is possible to maintain appropriate sensitivity, suppress dissolution by the developer in the exposed area, and suppress deterioration of pattern sharpness and adhesion. There is a tendency to do so.
- (D) By keeping the content of the ethylenically unsaturated compound at or below the above-mentioned upper limit, it tends to suppress the permeability of the developer into the exposed areas from increasing, making it easier to obtain good images. be.
- the content ratio of compound (B1) with respect to 100 parts by mass of (D) ethylenically unsaturated compound is particularly limited. However, it is preferably 5 parts by mass or more, more preferably 10 parts by mass or more, and even more preferably 15 parts by mass or more. Further, it is preferably 60 parts by mass or less, more preferably 40 parts by mass or less, and even more preferably 20 parts by mass or less. The above upper and lower limits can be arbitrarily combined.
- this content ratio is preferably 5 to 60 parts by weight, more preferably 5 to 40 parts by weight, even more preferably 10 to 40 parts by weight, even more preferably 10 to 30 parts by weight, and especially 15 to 30 parts by weight. preferable.
- this content is preferably 5 to 60 parts by weight, more preferably 5 to 40 parts by weight, even more preferably 10 to 40 parts by weight, even more preferably 10 to 30 parts by weight, and especially 15 to 30 parts by weight. preferable.
- the content ratio of the colorant (E) in the photosensitive resin composition of the present invention is not particularly limited, but is preferably 5% by mass or more, more preferably 10% by mass or more based on the total solid content of the photosensitive resin composition. It is more preferably 15% by mass or more, and even more preferably 20% by mass or more. Further, the content is preferably 50% by mass or less, more preferably 40% by mass or less, even more preferably 30% by mass or less, and particularly preferably 25% by mass or less. The above upper and lower limits can be arbitrarily combined.
- the content of the colorant (E) is preferably 5 to 50% by mass, more preferably 10 to 40% by mass, even more preferably 15 to 40% by mass, even more preferably 15 to 30% by mass, and even more preferably 20 to 40% by mass. 25% by weight is particularly preferred.
- (E) There is a tendency that light-shielding properties can be ensured by setting the content ratio of the colorant to the above-mentioned lower limit or more.
- (E) By setting the content ratio of the colorant to the above upper limit value or less, the current value at the time of light emission increases, and there is a tendency that residues can be suppressed.
- the photosensitive resin composition of the present invention contains an organic coloring pigment
- its content is not particularly limited, but it is preferably 5% by mass or more, and 20% by mass or more in the total solid content of the photosensitive resin composition. It is more preferably 30% by mass or more, even more preferably 35% by mass or more.
- the content is preferably 70% by mass or less, more preferably 60% by mass or less, and particularly preferably 50% by mass or less.
- the content of the organic coloring pigment is preferably 5 to 70% by weight, more preferably 20 to 70% by weight, even more preferably 20 to 60% by weight, and particularly preferably 20 to 50% by weight.
- the light-shielding property tends to increase while suppressing the loss of ultraviolet light necessary for curing.
- the content of the organic coloring pigment By setting the content of the organic coloring pigment to the above upper limit value or less, the current value at the time of light emission becomes high, and there is a tendency that residues can be suppressed.
- the total content of the red pigment and the orange pigment is not particularly limited, but is preferably 5% by mass or more in the (E) coloring agent, and 8% by mass or more. % or more, more preferably 10% by mass or more, particularly preferably 12% by mass or more. Further, the content is preferably 40% by mass or less, more preferably 30% by mass or less, and particularly preferably 20% by mass or less. The above upper and lower limits can be arbitrarily combined. For example, the content is preferably 5 to 40% by weight, more preferably 8 to 40% by weight, even more preferably 10 to 30% by weight, and particularly preferably 12 to 20% by weight. By setting this content to the lower limit value or more, a color tone close to black tends to be obtained. There is a tendency for high sensitivity to be achieved by setting this content ratio to be below the upper limit value.
- the total content of the blue pigment and the purple pigment is not particularly limited, but is preferably 30% by mass or more in the (E) colorant, and 50% by mass. % or more, more preferably 70% by mass or more, particularly preferably 80% by mass or more. Further, it is preferably 95% by mass or less, more preferably 92% by mass or less, and particularly preferably 90% by mass or less.
- the above upper and lower limits can be arbitrarily combined.
- the content is preferably 30 to 95% by weight, more preferably 50 to 95% by weight, even more preferably 70 to 92% by weight, and particularly preferably 80 to 90% by weight.
- this content By setting this content to the lower limit value or more, the light-shielding property tends to be enhanced.
- this content ratio By setting this content ratio to be less than or equal to the upper limit value, the current value at the time of light emission becomes high, and there is a tendency that residues can be suppressed.
- the photosensitive resin composition of the present invention contains a black pigment
- its content is not particularly limited, but it is preferably 2% by mass or more, more preferably 3% by mass or more in the total solid content of the photosensitive resin composition. , more preferably 5% by mass or more, even more preferably 10% by mass or more, particularly preferably 20% by mass or more. Further, it is preferably 60% by mass or less, more preferably 50% by mass or less, and particularly preferably 40% by mass or less.
- the content of the black pigment is preferably 2 to 60% by weight, more preferably 5 to 60% by weight, even more preferably 10 to 50% by weight, and particularly preferably 20 to 40% by weight.
- the light-shielding property tends to be enhanced.
- the current value at the time of light emission becomes high, and there is a tendency that residues can be suppressed.
- the photosensitive resin composition of the present invention contains an organic black pigment
- its content is not particularly limited, but it is preferably 2% by mass or more, more preferably 3% by mass or more in the total solid content of the photosensitive resin composition. It is preferably 5% by mass or more, more preferably 10% by mass or more, even more preferably 20% by mass or more. Further, it is preferably 60% by mass or less, more preferably 50% by mass or less, and particularly preferably 40% by mass or less. The above upper and lower limits can be arbitrarily combined.
- the content of the organic black pigment is preferably 2 to 60% by weight, more preferably 5 to 60% by weight, even more preferably 10 to 50% by weight, and particularly preferably 20 to 40% by weight.
- the content of the organic black pigment By setting the content of the organic black pigment to the lower limit value or more, the light-shielding property tends to be enhanced.
- the content ratio of the organic black pigment By setting the content ratio of the organic black pigment to the above upper limit value or less, the current value at the time of light emission increases, and there is a tendency that residues can be suppressed.
- the colorant contains an organic black pigment
- its content is not particularly limited, but it is preferably 5% by mass or more, more preferably 10% by mass or more, and 15% by mass or more in the (E) colorant. More preferably, 20% by mass or more is particularly preferred. Further, it is preferably 100% by mass or less.
- the above upper and lower limits can be arbitrarily combined.
- the content of the organic black pigment in the colorant (E) is preferably 5 to 100% by mass, more preferably 10 to 100% by mass, even more preferably 15 to 80% by mass, particularly 20 to 70% by mass. preferable.
- the content of the organic black pigment By setting the content of the organic black pigment to the lower limit value or more, the light-shielding property tends to be enhanced.
- the content ratio of the organic black pigment to the above upper limit value or less, the current value at the time of light emission increases, and there is a tendency that residues can be suppressed.
- the content ratio of the benzodifuranone black pigment is not limited, but is preferably 5% by mass or more, and 10% by mass based on the total solid content of the photosensitive resin composition.
- the content is more preferably 15% by mass or more, even more preferably 15% by mass or more, and particularly preferably 15% by mass or more. Further, it is preferably 50% by mass or less, more preferably 40% by mass or less, and even more preferably 30% by mass or less.
- This proportion is preferably 5 to 50% by weight, more preferably 10 to 40% by weight, even more preferably 15 to 30% by weight.
- the content of the benzodifuranone black pigment is equal to or higher than the above lower limit, the light-shielding property tends to be enhanced.
- the current value at the time of light emission becomes high, and there is a tendency that residues can be suppressed.
- the (E) colorant contains carbon black as an inorganic black pigment
- its content is not particularly limited, but is preferably 5% by mass or more, more preferably 10% by mass or more, and 15% by mass in the (E) colorant. % or more is more preferable. Further, it is preferably 60% by mass or less, more preferably 50% by mass or less, and particularly preferably 40% by mass or less.
- the above upper and lower limits can be arbitrarily combined.
- the content of carbon black is preferably 5 to 60% by mass, more preferably 10 to 50% by mass, and even more preferably 15 to 40% by mass.
- the carbon black content is equal to or higher than the lower limit, the light-shielding property tends to be enhanced. By setting the content ratio of carbon black to the above upper limit value or less, the current value at the time of light emission becomes high, and there is a tendency that residues can be suppressed.
- the total content thereof is not particularly limited, but is preferably 5% by mass or more in the (E) colorant, more preferably 10% by mass or more, More preferably, the content is 15% by mass or more. Further, it is preferably 100% by mass or less, more preferably 70% by mass or less, and particularly preferably 50% by mass or less.
- the above upper and lower limits can be arbitrarily combined.
- the content is preferably 5 to 100% by weight, more preferably 10 to 70% by weight, and even more preferably 15 to 50% by weight. By setting this content to the lower limit value or more, the light-shielding property tends to be enhanced. By setting this content ratio to be less than or equal to the upper limit value, the current value at the time of light emission becomes high, and there is a tendency that residues can be suppressed.
- the content ratio of the (F) dispersant is not particularly limited, but is preferably 1 mass based on the total solid content of the photosensitive resin composition. % or more, more preferably 2% by mass or more, still more preferably 3% by mass or more, and preferably 20% by mass or less, more preferably 15% by mass or less, still more preferably 10% by mass or less, even more preferably It is 7% by mass or less.
- the above upper and lower limits can be arbitrarily combined.
- the content of the dispersant (F) is preferably 1 to 20% by weight, more preferably 2 to 15% by weight, even more preferably 3 to 10% by weight, and particularly preferably 3 to 7% by weight.
- the content ratio of the dispersant (F) to 100 parts by mass of the colorant (E) is not particularly limited, but is preferably 5 parts by mass or more, and 10 parts by mass or more. It is more preferably at least 15 parts by mass, and even more preferably at least 15 parts by mass. Moreover, 50 parts by mass or less is preferable, and 30 parts by weight or less is more preferable.
- this content ratio is preferably 5 to 50 parts by weight, more preferably 10 to 50 parts by weight, and even more preferably 15 to 30 parts by weight. By setting this content to the lower limit value or more, sufficient dispersibility tends to be easily obtained. By setting this content ratio to be less than or equal to the upper limit value, the current value at the time of light emission becomes high, and there is a tendency that residues can be suppressed.
- the content ratio of (C) alkali-soluble resin to 100 parts by mass of (D) ethylenically unsaturated compound is not particularly limited, but is preferably 100 parts by mass or more, more preferably 200 parts by mass or more, even more preferably 250 parts by mass or more, even more preferably 300 parts by mass or more, and particularly preferably 350 parts by mass or more. Moreover, it is preferably 700 parts by mass or less, more preferably 500 parts by mass or less, even more preferably 450 parts by mass or less, and particularly preferably 400 parts by mass or less. The above upper and lower limits can be arbitrarily combined.
- this content ratio is preferably 100 to 700 parts by mass, more preferably 200 to 700 parts by mass, even more preferably 250 to 500 parts by mass, even more preferably 250 to 450 parts by mass, particularly 250 to 400 parts by mass. preferable.
- this content ratio is preferably 100 to 700 parts by mass, more preferably 200 to 700 parts by mass, even more preferably 250 to 500 parts by mass, even more preferably 250 to 450 parts by mass, particularly 250 to 400 parts by mass. preferable.
- an adhesion improver When using an adhesion improver, its content is not particularly limited, but it is preferably 0.1 to 5% by mass, more preferably 0.2 to 3% by mass, based on the total solid content of the photosensitive resin composition. More preferably, it is 0.4 to 2% by mass. There is a tendency that the effect of improving adhesion can be sufficiently obtained by setting the content ratio of the adhesion improver to the above-mentioned lower limit or more. By setting the content ratio of the adhesion improver to the above-mentioned upper limit or less, it tends to be possible to suppress a decrease in sensitivity and the occurrence of defects due to residue remaining after development.
- the content of the surfactant is not particularly limited, but is preferably 0.001 to 10% by mass, more preferably 0.005 to 1% by mass, based on the total solid content of the photosensitive resin composition. More preferably 0.01 to 0.5% by weight, particularly preferably 0.03 to 0.3% by weight.
- the photosensitive resin composition of the present invention has a total solid content of preferably 5% by mass or more, more preferably 10% by mass or more, still more preferably 15% by mass or more, and The content is preferably 50% by mass or less, more preferably 30% by mass or less, even more preferably 25% by mass or less.
- the above upper and lower limits can be arbitrarily combined.
- the photosensitive resin composition of the present invention is prepared so that the total solid content is preferably 5 to 50% by mass, more preferably 10 to 30% by mass, and even more preferably 15 to 25% by mass. be done.
- the optical density (OD) of the photosensitive resin composition of the present invention per 1 ⁇ m of film thickness of the cured coating film formed using this photosensitive resin composition is not particularly limited, but is preferably 0.2 or more, It is more preferably .5 or more, even more preferably 0.7 or more, and even more preferably 0.9 or more. Further, it is preferably 4.0 or less, more preferably 3.0 or less, even more preferably 2.0 or less, and particularly preferably 1.5 or less. The above upper and lower limits can be arbitrarily combined.
- the OD is preferably 0.2 to 4.0, more preferably 0.5 to 4.0, even more preferably 0.5 to 3.0, even more preferably 0.5 to 2.0, and even more preferably 0.5 to 4.0. .7 to 2.0 are particularly preferred, and 0.9 to 1.5 are particularly preferred.
- the OD is equal to or greater than the lower limit value, sufficient light-shielding properties tend to be obtained.
- the OD is less than or equal to the upper limit value, surface roughness of the electrode tends to be suppressed.
- the optical density (OD) per 1 ⁇ m of coating film thickness may be measured using a coating film cured from the photosensitive resin composition of the present invention, and the optical density (OD) per 1 ⁇ m of coating film thickness may be measured using a coating film cured by heating at 230° C. for 20 minutes. It can be measured using a coating film of about 1.5 ⁇ m.
- the optical density refers to the transmission optical density where the spectral sensitivity characteristic of the light receiving section is indicated by the ISO visual density in the ISO 5-3 standard.
- an A light source specified by CIE Commission Internationale de l'Eclairage
- An example of a measuring instrument that can be used to measure transmission optical density is X-Rite 361T (V) manufactured by Sakata Inx Engineering Co., Ltd.
- the photosensitive resin composition of the present invention is manufactured according to a conventional method.
- the colorant is preferably dispersed in advance using a paint conditioner, sand grinder, ball mill, roll mill, stone mill, jet mill, homogenizer, or the like. Since the colorant (E) is made into fine particles by the dispersion treatment, the coating properties of the photosensitive resin composition are improved.
- the dispersion treatment is preferably carried out in a system that uses part or all of (E) a colorant, (F) a dispersant, a solvent, and (C) an alkali-soluble resin (hereinafter, the dispersion treatment
- the composition is sometimes referred to as a "pigment dispersion").
- a polymer dispersant as the dispersant (F) because it suppresses the increase in viscosity over time of the obtained pigment dispersion liquid and photosensitive resin composition, that is, it has excellent dispersion stability.
- (E) colorant As the (E) colorant, (F) dispersant, solvent, and (C) alkali-soluble resin that can be used in the pigment dispersion, those described as those that can be used in the photosensitive resin composition are preferably used. can do.
- the content ratio of each colorant in the colorant (E) in the pigment dispersion those described as the content ratio in the photosensitive resin composition can be preferably adopted.
- the temperature is preferably from 0°C to 100°C, more preferably from room temperature to 80°C.
- the appropriate dispersion time varies depending on the composition of the liquid, the size of the dispersion processing apparatus, etc., and is therefore adjusted as appropriate.
- a guideline for dispersion is to control the gloss of the pigment dispersion so that the 20 degree specular gloss (JIS Z8741) of the photosensitive resin composition is in the range of 50 to 300.
- the dispersed particle size of the pigment dispersed in the pigment dispersion is preferably 0.03 to 0.3 ⁇ m, and can be measured by dynamic light scattering.
- the pigment dispersion obtained by the above dispersion treatment and the other components mentioned above contained in the photosensitive resin composition are mixed to form a uniform solution or dispersion.
- fine dust may be mixed into the liquid, so it is desirable to filter the obtained photosensitive resin composition using a filter or the like.
- the cured product of the invention By curing the photosensitive resin composition of the invention, the cured product of the invention can be obtained.
- a cured product obtained by curing the photosensitive resin composition of the present invention can be suitably used as a partition wall.
- the photosensitive resin composition of the present invention can be suitably used to form partition walls, particularly partition walls for partitioning organic layers of an organic electroluminescent device. That is, the photosensitive resin composition of the present invention itself becomes a partition material.
- the organic layer used in the organic electroluminescent device include a hole injection layer, a hole transport layer, or a hole transport layer on the hole injection layer, as described in Japanese Patent Application Publication No. 2016-165396. Examples include the organic layer used.
- the material for the support for forming the partition is not particularly limited as long as it has appropriate strength.
- Mainly used are substrates.
- the substrate material include polyester resins such as polyethylene terephthalate, polyolefin resins such as polypropylene and polyethylene, thermoplastic resin sheets such as polycarbonate, polymethyl methacrylate, and polysulfone; epoxy resins, unsaturated polyester resins, and polyester resins.
- Thermosetting resin sheets such as (meth)acrylic resin; various types of glasses can be mentioned. From the viewpoint of heat resistance, glass and heat-resistant resin are preferred.
- a transparent electrode such as ITO or IZO, or a metal electrode such as silver, gold, platinum, aluminum, or magnesium may be formed on the surface of the substrate.
- the support may be subjected to, for example, corona discharge treatment, ozone treatment, or thin film formation treatment of various resins such as silane coupling agents and urethane resins, as necessary, in order to improve surface properties such as adhesion. .
- the thickness of the substrate is preferably in the range of 0.05 to 10 mm, more preferably 0.1 to 7 mm. Further, when performing a thin film formation treatment of various resins, the film thickness is preferably in the range of 0.01 to 10 ⁇ m, more preferably 0.05 to 5 ⁇ m.
- the photosensitive resin composition of the present invention is used for the same purposes as known photosensitive resin compositions for color filters.
- the case where it is used as a partition wall will be explained according to a specific example of a method for forming a partition wall using the photosensitive resin composition of the present invention.
- a photosensitive resin composition is supplied in the form of a film or pattern onto the substrate forming the partition walls by a method such as coating, and the solvent is dried. Subsequently, pattern formation is performed by a method such as photolithography that involves exposure and development. Thereafter, partition walls are formed on the substrate by performing additional exposure and heat curing treatment if necessary.
- the photosensitive resin composition of the present invention is preferably supplied onto a substrate in a state in which it is dissolved or dispersed in a solvent.
- a method for supplying it conventionally known methods such as a spinner method, a wire bar method, a flow coating method, a die coating method, a roll coating method, and a spray coating method can be used.
- it may be supplied in a pattern by, for example, an inkjet method or a printing method.
- the die coating method the amount of coating liquid used is significantly reduced, there is no influence of mist etc. that adheres when using the spin coating method, and the generation of foreign matter is suppressed, from a comprehensive perspective. preferable.
- the amount of coating varies depending on the application, but for example, in the case of partition walls, the coating is applied so that the dry film thickness is preferably 0.5 to 10 ⁇ m, more preferably 1 to 9 ⁇ m, particularly preferably 1 to 7 ⁇ m. It is important that the dry film thickness or the height of the finally formed partition walls be uniform over the entire substrate. By reducing the variation, the light emitting layer can be formed uniformly, and display defects during light emission can be suppressed.
- barrier ribs of different heights are collectively formed by photolithography using the photosensitive resin composition of the present invention, the heights of the finally formed barrier ribs will be different.
- the substrate a known substrate such as a glass substrate or an array substrate can be used.
- the substrate surface is flat.
- Drying method The drying after supplying the photosensitive resin composition onto the substrate is preferably carried out by a drying method using a hot plate, an IR oven, or a convection oven.
- a reduced pressure drying method in which drying is performed in a reduced pressure chamber without increasing the temperature may be combined.
- Drying conditions can be selected as appropriate depending on the type of solvent component, the performance of the dryer used, etc.
- the drying temperature and drying time are preferably selected in the range of 15 seconds to 5 minutes at a temperature of 40 to 130°C, more preferably 50 to 110°C, depending on the type of solvent component, the performance of the dryer used, etc.
- the temperature is selected within the range of 30 seconds to 3 minutes.
- Exposure is performed by overlaying a negative mask pattern on the coating film of the photosensitive resin composition and irradiating it with a light source of ultraviolet rays or visible light through this mask pattern.
- the exposure mask may be placed close to the coating film of the photosensitive resin composition, or the exposure mask may be placed at a position away from the coating film of the photosensitive resin composition.
- a method may also be used in which exposure light is projected through a .
- a scanning exposure method using laser light without using a mask pattern may also be used. If necessary, in order to prevent the sensitivity of the photosensitive resin layer from decreasing due to oxygen, exposure may be carried out in an oxygen-free atmosphere or after forming an oxygen blocking layer such as a polyvinyl alcohol layer on the photosensitive resin layer. Good too.
- a light shielding part (light transmittance 0%) and a plurality of openings are formed, and the opening with the highest average light transmittance is formed.
- An exposure mask is used that has an opening (intermediate transmission opening) with a smaller average light transmittance than the total transmission opening (complete transmission opening).
- the difference in film remaining ratio is caused by the difference in average light transmittance between the intermediate transmission aperture and the complete transmission aperture, that is, the difference in exposure amount.
- a method is known in which the intermediate transmission opening is created using a matrix-like light-shielding pattern having minute polygonal light-shielding units.
- an absorber a method is known in which the light transmittance is controlled by using a film of a chromium-based, molybdenum-based, tungsten-based, or silicon-based material, for example.
- the light source used for exposure is not particularly limited.
- Examples of light sources include lamp light sources such as xenon lamps, halogen lamps, tungsten lamps, high-pressure mercury lamps, ultra-high-pressure mercury lamps, metal halide lamps, medium-pressure mercury lamps, low-pressure mercury lamps, carbon arcs, fluorescent lamps, argon ion lasers, YAG lasers, Laser light sources include excimer lasers, nitrogen lasers, helium cadmium lasers, blue-violet semiconductor lasers, and near-infrared semiconductor lasers. When using irradiation with light of a specific wavelength, an optical filter can also be used.
- the optical filter may be, for example, a thin film type that can control the light transmittance at the exposure wavelength, and the material in this case may be, for example, a Cr compound (Cr oxide, nitride, oxynitride, fluoride, etc.). , MoSi, Si, W, and Al.
- a Cr compound Cr oxide, nitride, oxynitride, fluoride, etc.
- MoSi Si, W, and Al.
- the exposure amount is not particularly limited, but is preferably 1 mJ/cm 2 or more, more preferably 5 mJ/cm 2 or more, and even more preferably 10 mJ/cm 2 or more. Moreover, it is preferably 300 mJ/cm 2 or less, more preferably 200 mJ/cm 2 or less, and even more preferably 150 mJ/cm 2 or less.
- the distance between the exposure target and the mask pattern is not particularly limited, but is preferably 10 ⁇ m or more, more preferably 50 ⁇ m or more, and still more preferably 75 ⁇ m or more. Moreover, it is preferably 500 ⁇ m or less, more preferably 400 ⁇ m or less, and even more preferably 300 ⁇ m or less.
- an image pattern can be formed on the substrate by development using an aqueous solution of an alkaline compound or an organic solvent.
- the aqueous solution of the alkaline compound may further contain a surfactant, an organic solvent, a buffer, a complexing agent, a dye, or a pigment.
- alkaline compounds include sodium hydroxide, potassium hydroxide, lithium hydroxide, sodium carbonate, potassium carbonate, sodium hydrogen carbonate, potassium hydrogen carbonate, sodium silicate, potassium silicate, sodium metasilicate, sodium phosphate, and phosphorus.
- Inorganic alkaline compounds such as acid potassium, sodium hydrogen phosphate, potassium hydrogen phosphate, sodium dihydrogen phosphate, potassium dihydrogen phosphate, ammonium hydroxide, mono-, di- or triethanolamine, mono-, di- or Organics such as trimethylamine, mono-, di- or triethylamine, mono- or di-isopropylamine, n-butylamine, mono-, di- or triisopropanolamine, ethyleneimine, ethylenediimine, tetramethylammonium hydroxide (TMAH), choline, etc.
- Examples include alkaline compounds. These alkaline compounds may be used alone or in combination of two or more.
- surfactants include nonionic surfactants such as polyoxyethylene alkyl ethers, polyoxyethylene alkylaryl ethers, polyoxyethylene alkyl esters, sorbitan alkyl esters, and monoglyceride alkyl esters; alkylbenzene sulfonic acids
- alkylbenzene sulfonic acids examples include anionic surfactants such as salts, alkylnaphthalene sulfonates, alkyl sulfates, alkyl sulfonates, and sulfosuccinic acid ester salts; amphoteric surfactants such as alkyl betaines and amino acids.
- organic solvent examples include isopropyl alcohol, benzyl alcohol, ethyl cellosolve, butyl cellosolve, phenyl cellosolve, propylene glycol, and diacetone alcohol. These organic solvents may be used alone or in combination of two or more. Further, the organic solvent may be used in combination with water or an aqueous solution of an alkaline compound.
- the conditions for the development treatment are not particularly limited, and the development temperature is preferably 10 to 50°C, more preferably 15 to 45°C, and still more preferably 20 to 40°C.
- the development method can be, for example, an immersion development method, a spray development method, a brush development method, or an ultrasonic development method.
- thermosetting treatment also referred to as baking
- the heat curing treatment conditions are such that the temperature is preferably 100 to 280°C, more preferably 150 to 250°C, and the time is 5 to 60 minutes.
- the size, shape, etc. are appropriately adjusted depending on the specifications of the organic electroluminescent device to which it is applied.
- the height of the partition walls formed from the photosensitive resin composition of the present invention is preferably about 0.5 to 10 ⁇ m.
- the optical density (OD) per 1 ⁇ m of the partition wall of the present invention is preferably 0.7 or more, more preferably 1.2 or more, even more preferably 1.5 or more, and 1.8 or more from the viewpoint of light blocking property. Particularly preferred. Further, it is preferably 4.0 or less, more preferably 3.0 or less. The above upper and lower limits can be arbitrarily combined.
- the OD is preferably 0.7 to 4.0, more preferably 1.2 to 4.0, even more preferably 1.5 to 3.0, and particularly preferably 1.8 to 3.0.
- the optical density (OD) is a value measured by a method described later.
- the shape of the partition wall has a small taper angle.
- the taper angle 30 refers to the angle formed between the surface of the support body 10 and the partition wall 20 in the cross section of the partition wall, as shown in FIG.
- an organic electroluminescent device is provided with a hole transport layer, a light emitting layer, an electron transport layer, and a metal or transparent cathode on an anode substrate provided with a partition wall.
- the taper angle is preferably 10 degrees or more. Further, the angle is preferably 70 degrees or less, more preferably 60 degrees or less, even more preferably 50 degrees or less, and particularly preferably 45 degrees or less.
- the ratio of the film thickness after baking to the film thickness after coating and drying is high.
- this ratio is high, it is less susceptible to the effects of development and baking, which has the advantage of making it easier to manufacture partition walls with a constant film thickness.
- the ratio of the film thickness after baking to the film thickness after coating and drying is preferably 0.80 or more, more preferably 0.85 or more. That is, the residual film rate described below is preferably 80% or more, more preferably 85% or more.
- Organic electroluminescent device includes a cured product formed from the photosensitive resin composition of the present invention, for example, a partition wall.
- various organic electroluminescent devices are manufactured using a substrate provided with a partition pattern manufactured by the method described above.
- the method for forming an organic electroluminescent device is not particularly limited, but preferably, after forming a barrier rib pattern on a substrate by the method described above, the functional material is sublimated in a vacuum to form an area surrounded by the barrier ribs on the substrate.
- An organic electroluminescent device is manufactured by forming an organic layer such as a pixel by a wet process such as a vapor deposition method, a casting method, a spin coating method, or an inkjet printing method.
- Types of organic electroluminescent devices include bottom emission type and top emission type.
- partition walls are formed on a glass substrate laminated with transparent electrodes, and a hole transport layer, a light emitting layer, an electron transport layer, and a metal electrode layer are stacked in the opening surrounded by the partition walls.
- Ru In the top emission type, for example, a partition is formed on a glass substrate with a metal electrode layer laminated as a reflective layer, and an electron transport layer, a light emitting layer, a hole transport layer, and a transparent electrode layer are laminated in the opening surrounded by the partition.
- Examples of the light-emitting layer include organic electroluminescent layers as described in Japanese Patent Application Publication No. 2009-146691 and Japanese Patent No. 5734681.
- quantum dots such as those described in Japanese Patent No. 5653387 and Japanese Patent No. 5653101 may be used.
- each layer of the hole transport layer and the electron transport layer may have a laminated structure consisting of two or more layers from the viewpoint of luminous efficiency.
- the thickness of each layer is not particularly limited, but from the viewpoint of luminous efficiency and brightness, it is preferably 1 to 500 nm.
- the organic electroluminescent element may be formed with RGB colors separated for each opening, or two or more colors may be stacked in one opening.
- the organic electroluminescent device may include a sealing layer from the viewpoint of improving reliability.
- the sealing layer has a function of preventing moisture in the air from adsorbing to the organic electroluminescent element and reducing luminous efficiency.
- the organic electroluminescent device may include a low-reflection film at the interface with air from the viewpoint of improving light extraction efficiency. By arranging a low-reflection film at the interface between air and the element, it is expected that the gap in refractive index will be reduced and reflection at the interface will be suppressed. For example, a moth-eye structure or a super multilayer film technique can be applied to such a low reflection film.
- an organic electroluminescent element As a pixel of an image display device, it is necessary to prevent light from a light emitting layer of a certain pixel from leaking to other pixels. Furthermore, when the electrodes and the like are made of metal, it is necessary to prevent image quality from deteriorating due to reflection of external light. For this reason, it is preferable to impart light-shielding properties to the partition walls constituting the organic electroluminescent device.
- the partition wall preferably has high resistance and low dielectric constant. Therefore, when using the colorant (E) to impart light-shielding properties to the partition walls, it is preferable to use the organic pigment that has high resistance and low dielectric constant.
- the color filter of the present invention includes a cured product formed from the photosensitive resin composition of the present invention, for example, partition walls.
- the color filter of the present invention includes, for example, a color filter containing luminescent nanocrystal particles.
- Luminescent nanocrystal particles are nano-sized crystals that absorb excitation light and emit fluorescence or phosphorescence, and have a maximum particle diameter of 100 nm or less, for example, as measured by a transmission electron microscope or a scanning electron microscope. It is a crystalline substance.
- Luminescent nanocrystal particles are capable of emitting light (fluorescence or phosphorescence) at a wavelength different from the absorbed wavelength by absorbing light at a predetermined wavelength.
- red-emitting nanocrystal particles emit light (red light) having an emission peak wavelength in the range of 605 to 665 nm.
- green-emitting nanocrystal particles emit light (green light) having an emission peak wavelength in the range of 500 to 560 nm.
- the luminescent nanocrystal particles include quantum dots and the like.
- the method for manufacturing a color filter containing luminescent nanocrystal particles is not particularly limited, but the method includes preparing a substrate provided with the partition walls of the present invention and forming a layer containing luminescent nanocrystal particles in regions partitioned by the partition walls. Can be mentioned.
- the method for forming a layer containing luminescent nanocrystal particles is not particularly limited, but for example, an ink composition containing luminescent nanocrystal particles is selectively deposited by an inkjet method, and the ink composition is formed by irradiation with active energy rays or heating. It can be manufactured by a method of curing an object.
- image display device examples include an organic EL display device having partition walls and organic electroluminescent elements containing the cured product of the present invention.
- the organic EL display device includes the above-mentioned organic electroluminescent device, there are no particular restrictions on the type or structure of the image display device, and for example, the organic EL display device can be assembled according to a conventional method using an active drive type organic electroluminescent device. can. For example, it can be formed by the method described in "Organic EL Display” (Ohmsha, published August 20, 2004, written by Seiji Tokito, Chinaya Adachi, and Hideyuki Murata). For example, an image may be displayed by combining an organic electroluminescent device that emits white light and a color filter, or an image may be displayed by combining organic electroluminescent devices that emit light of different colors, such as RGB.
- Photopolymerization initiator-I An oxime ester photopolymerization initiator having the following chemical structure. Photopolymerization initiator-I corresponds to compound (A1).
- the optical density per unit film thickness was measured according to the following procedure. First, the prepared photosensitive resin composition was applied to a glass substrate using a spin coater so that the film thickness after heat curing (baking) was 1.5 ⁇ m, and after drying under reduced pressure for 1 minute, It was dried at °C for 100 seconds to obtain a coating film. The obtained coating film was exposed to light without using an exposure mask. A mirror projection type exposure machine (MPA-600FA) manufactured by Canon Inc. was used as the irradiation light source, and exposure was performed for 20 seconds so that the exposure amount was 80 mJ/cm 2 .
- MPA-600FA manufactured by Canon Inc.
- the illuminance was 500 mW/cm 2 and the slit width was 1.6 mm.
- the resist-coated substrate 1 was obtained by heating and curing in an oven at 230° C. for 30 minutes.
- the optical density (OD value) of the obtained resist-coated substrate 1 was measured using an X-Rite 361T (V) transmission densitometer (color temperature of illumination light source: approximately 2850K (equivalent to CIE standard light source A), spectral sensitivity of light receiving part). Characteristics: Measured using ISO visual density (ISO 5-3 standard).
- the film thickness was measured using a non-contact surface/layer cross-sectional shape measurement system VertScan (R) 2.0 manufactured by Ryoka System Co., Ltd.
- the optical density (unit OD value) per unit film thickness (1 ⁇ m) was calculated from the measured values of optical density (OD value) and film thickness.
- the OD value is a numerical value indicating light blocking ability, and the larger the numerical value, the higher the light blocking ability.
- the prepared photosensitive resin composition was applied to a substrate having an ITO electrode using a spin coater so that the film thickness after heat curing (baking) was about 1.5 ⁇ m, and after drying under reduced pressure for 1 minute, hot It was dried on a plate at 100°C for 100 seconds. The film thickness T1 after drying was measured.
- the obtained coated substrate was exposed to light using a photomask. Using a mirror projection type exposure machine (MPA-600FA) manufactured by Canon Inc., exposure was performed for 20 seconds so that the exposure amount was 80 mJ/cm 2 . The illuminance was 500 mW/cm 2 and the slit width was 1.6 mm.
- MPA-600FA mirror projection type exposure machine
- the photomask used was a mask having a grid-like opening (having a 50 ⁇ m square covering portion, and having a plurality of the covering portions with exposed portions having a width of 50 ⁇ m interposed therebetween).
- shower development was performed at 25°C for 60 to 120 seconds using a 2.38% by mass TMAH (tetramethylammonium hydroxide) aqueous solution as a developer, and the developer water pressure was 0.05 MPa. I drained it and stopped the development. Thereafter, it was washed for 60 seconds with a water washing spray.
- the shower development time was set to be 1.6 times the time for dissolving and removing the unexposed areas of the coating film.
- the opening portions were developed and removed to obtain an electrode substrate on which partition walls were patterned.
- the substrate on which the pattern was formed was heated (baked) in an oven at 230° C. for 30 minutes to harden the pattern, and a substrate for evaluation was obtained.
- the film thickness T2 ( ⁇ m) after heat curing (baking) was measured.
- a substrate was used in which an anode was formed by depositing an indium tin oxide (ITO) transparent conductive film to a thickness of 70 nm on glass, and then performing conventional photolithography and hydrochloric acid etching.
- ITO indium tin oxide
- Each photosensitive resin composition was applied onto the anode of this substrate using a spin coater so that the film thickness after firing was 1.5 ⁇ m, dried under reduced pressure for 1 minute, and then heated on a hot plate at 100°C for 10 seconds. It was dried to obtain a coating film. Next, the obtained coating film was exposed to light using a photomask.
- the photomask is a mask having a grid-like opening (having a rectangular covering part of 40 ⁇ m in length x 80 ⁇ m in width, and having a plurality of said covering parts through an exposure part with a width of 20 ⁇ m in the long axis and short axis directions). )It was used.
- shower development was performed at 25°C for 60 to 120 seconds using a 2.38% by mass TMAH (tetramethylammonium hydroxide) aqueous solution as a developer, and the developer water pressure was 0.05 MPa.
- the development was stopped by running the film, and the film was washed with a water washing spray for 60 seconds.
- the shower development time was set to be 1.2 times the time for dissolving and removing the unexposed areas of the coating film.
- An organic electroluminescent device was fabricated by sequentially stacking 8-hydroxyquinolinolato-lithium as an electron injection layer to a thickness of 1 nm and aluminum as a cathode to a thickness of 80 nm using a vacuum evaporation method. Next, a desiccant was applied to the recessed part of the sealing glass having a recessed part in the center, and a UV curing resin was applied to the frame portion around the recessed part. The concave portion of the sealing glass is arranged so as to cover all the organic electroluminescent elements on the electrode substrate, the sealing glass is attached to the electrode substrate, and the UV curing resin is cured by irradiating UV to seal the hollow structure. By doing this, a device for evaluating organic electroluminescent elements was fabricated.
- ⁇ Preparation of pigment dispersion-1> The pigment, dispersant, alkali-soluble resin, and solvent listed in Table 1 were mixed at the mass ratio listed in Table 1. This mixed solution was subjected to a dispersion treatment using a paint shaker at a temperature of 25 to 45° C. for 3 hours. Zirconia beads with a diameter of 0.5 mm were used as beads, and 2.5 times the mass of the dispersion was added. After the dispersion was completed, the beads and the dispersion were separated using a filter to prepare pigment dispersion-1. Note that the amount of solvent in Table 1 also includes the amount of the dispersant and the solvent derived from the alkali-soluble resin.
- Example 1 Comparative Examples 1 to 4
- the photosensitive resin compositions of Example 1 and Comparative Examples 1 to 4 were prepared by adding a solvent and stirring to dissolve the solvent. Using each photosensitive resin composition, the optical density per unit film thickness, residual film rate, taper angle, and luminescent properties (current density) were evaluated. The results are shown in Table 2.
- Example 1 the current density during light emission tends to be high. This is because photopolymerization initiator-I, which is compound (A1), has an ester bond in addition to the oxime group and has a strong affinity with compound (B) (compound-I). This is presumed to be due to the fact that these substances are less likely to be released from the film during development or baking. Further, in Example 1, the taper angle tends to be small. This is presumed to be because the taper angle becomes smaller because the compound (B) is contained, which tends to cause melt flow during firing. Further, Example 1 tends to have a high residual film ratio, which is presumed to be because the compound (B) has low heat shrinkability.
- Support 20 Partition 30: Taper angle
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Abstract
Description
この感光性組成物は、微細な構造を形成し易く、大画面用の基板に対しての処理もし易いといった理由から、さらにその適用範囲は広がっている。
有機電界発光素子は、少なくとも一方が透光性を有する一対の電極間に、発光層あるいは種々の機能層を含む有機層が狭持された構造を有するものである。
画像表示装置は画素毎に有機電界発光素子が配置されたパネルを駆動させることにより、画像表示を行うものである。
従来、このような有機電界発光素子は、基板上に、隔壁(バンク)を形成した後に、隔壁に囲まれた領域内に、発光層あるいは種々の機能層を積層して製造されている。
近年では、キャスト法、スピンコート法、インクジェット印刷法といったウェットプロセスにて成膜する方法が注目されている。特に、インクジェット印刷法は、大面積にした場合の膜厚ムラを低減することができるとともに、塗布時の塗り分けによるディスプレイの高精細化、材料の使用量の削減、歩留まりの向上を図ることが可能となるため、大型パネルにおける有機層の成膜方法として好適である。
また特許文献3に記載の組成物では、十分な遮光性が得られず、隔壁形状が不十分であった。
本発明はまた、この感光性樹脂組成物を用いて、輝度の高い有機電界発光素子及び画像表示装置を提供することを目的とする。
即ち本発明の要旨は以下のとおりである。
前記(A)光重合開始剤が、下記一般式(1)で表される化合物(A1)を含み、
前記(B)エチレン性不飽和基及びカルド構造を有する化合物の、重量平均分子量が、1000~20000であることを特徴とする感光性樹脂組成物。
R1は、置換基を有してもよい炭素数1~8のアルキル基、又は置換基を有してもよい炭素数6~10のアリール基を表す。
R2は、炭素数2~6のアルカノイル基、又は炭素数7~13のアロイル基を表す。
R3は、置換基を有してもよい炭素数1~10のアルキル基を表す。
R4は、置換基を有してもよい炭素数1~6のアルキル基を表す。
Zは-(C=O)-O-、又は-O-(C=O)-を表す。
nは1又は2の整数を表す。)
Xbは、O、S、CO、又は直接結合を示す。
*は結合手を表す。)
R1bは各々独立に、水素原子又はメチル基を表す。
Xbは各々独立に、O、S、CO、又は直接結合を示す。
nbは0~4の整数を表す。
*は結合手を表す。)
[16] [15]に記載の硬化物から形成される、隔壁。
[17] [16]に記載の隔壁を備える、有機電界発光素子。
[18] [16]に記載の隔壁を備える、発光性ナノ結晶粒子を含むカラーフィルター。
[19] [16]に記載の隔壁を備える、画像表示装置。
本発明によれば、また、この感光性樹脂組成物を用いて輝度の高い有機電界発光素子及び画像表示装置を提供することができる。
本発明において「アクリル系樹脂」とは、(メタ)アクリル酸を含む(共)重合体、カルボキシ基を有する(メタ)アクリル酸エステルを含む(共)重合体を意味する。
「(共)重合体」とは、単一重合体(ホモポリマー)と共重合体(コポリマー)の双方を含むことを意味する。「酸(無水物)」、「(無水)…酸」とは、酸とその無水物の双方を含むことを意味する。
本発明において、「アミン価」とは、特に断りのない限り、有効固形分換算のアミン価を表し、分散剤の固形分1gあたりの塩基量と当量のKOHの質量で表される値である。
アミン価の測定方法については後述する。
「酸価」とは、特に断りのない限り、有効固形分換算の酸価を表し、中和滴定により算出される。
本発明の感光性樹脂組成物は、
(A)光重合開始剤、
及び
(B)エチレン性不飽和基及びカルド構造を有する化合物
を必須成分として含有する。
本発明の感光性樹脂組成物は、そのほか、(C)アルカリ可溶性樹脂、前記(B)以外の(D)エチレン性不飽和化合物、(E)着色剤、(F)分散剤、界面活性剤、溶剤等を任意成分として含有してもよい。
(A)光重合開始剤は、光を直接吸収し、分解反応又は水素引き抜き反応を起こし、重合活性ラジカルを発生する機能を有する成分である。
R1は、置換基を有してもよい炭素数1~8のアルキル基、又は置換基を有してもよい炭素数6~10のアリール基を表す。
R2は、炭素数2~6のアルカノイル基、又は炭素数7~13のアロイル基を表す。
R3は、置換基を有してもよい炭素数1~10のアルキル基を表す。
R4は、置換基を有してもよい炭素数1~6のアルキル基を表す。
Zは-(C=O)-O-、又は-O-(C=O)-を表す。
nは1又は2の整数を表す。
さらに、化合物(A1)は、アリール基Xの側鎖にエステル結合Zを介するアルキル基R4を有することで、露光後の化合物(A1)の残基と、化合物(B1)、(C)アルカリ可溶性樹脂との親和性が高いため、その後の現像工程、焼成工程において陽極に残留しにくくなると推定される。
その結果、該隔壁を用いて素子化し電圧を印加した際に、高い電流値が得られると推定される。
Xは炭素数6~10のアリール基を表す。Xとしては例えば、フェニル基、ナフチル基が挙げられる。発光時の電流値の観点から、Xはフェニル基がより好ましい。
R1は、置換基を有してもよい炭素数1~8のアルキル基、又は置換基を有してもよい炭素数6~10のアリール基を表す。
R1におけるアルキル基の炭素数は、発光時の電流値の観点から、1以上が好ましく、3以上がより好ましく、また、8以下が好ましく、6以下がより好ましく、5以下がさらに好ましい。
該アルキル基は直鎖でも分岐していてもよい。
R2は、炭素数2~6のアルカノイル基、又は炭素数6~13のアロイル基を表す。
R2におけるアルカノイル基の炭素数は、発光時の電流値の観点から、3以下が好ましく、2以下がより好ましい。R2のアルカノイル基としては、例えば、アセチル基、プロパノイル基、ブタノイル基が挙げられ、アセチル基がより好ましい。
R3は、置換基を有してもよい炭素数1~10のアルキル基を表す。
R3におけるアルキル基の炭素数は、溶媒への溶解性の観点から、2以上が好ましく、6以上がより好ましく、また、8以下が好ましい。
該アルキル基は直鎖でも分岐していてもよい。
R3のアルキル基が有していてもよい置換基としては、例えば、芳香族環基、水酸基、カルボキシ基、ハロゲン原子、アミノ基が挙げられる。合成容易性の観点からは、R3のアルキル基は無置換であることが好ましい。
R4は、置換基を有してもよい炭素数1~6のアルキル基を表す。
R4におけるアルキル基の炭素数は、発光時の電流値の観点から、4以下が好ましく、2以下がより好ましい。
該アルキル基は直鎖でも分岐していてもよい。
R4のアルキル基としては、例えば、メチル基、エチル基、プロピル基、ブチル基が挙げられる。
R4のアルキル基が有していてもよい置換基としては、例えば、芳香族環基、水酸基、カルボキシ基、ハロゲン原子、アミノ基が挙げられる。合成容易性の観点からは、R4のアルキル基は無置換であることが好ましい。
Zは-(C=O)-O-、又は-O-(C=O)-を表す。このうち、発光時の電流値の観点から-(C=O)-O-が好ましい。
nは1又は2の整数を表す。このうち、現像性の観点からn=1であることが好ましい。
R21bは芳香環を含む任意の置換基を示す。
R22aは、置換基を有していてもよいアルカノイル基、又は置換基を有していてもよいアロイル基を示す。
nxは0又は1の整数を示す。
R21aのアルキル基が有していてもよい置換基としては、例えば、芳香族環基、水酸基、カルボキシ基、ハロゲン原子、アミノ基、アミド基、4-(2-メトキシ-1-メチル)エトキシ-2-メチルフェニル基、N-アセチル-N-アセトキシアミノ基が挙げられる。合成容易性の観点からは、R21aのアルキル基は無置換であることが好ましい。
R22aのアルカノイル基が有していてもよい置換基としては、例えば、芳香族環基、水酸基、カルボキシ基、ハロゲン原子、アミノ基、アミド基が挙げられる。合成容易性の観点からは、R22aのアルキル基は無置換であることが好ましい。
R22aのアロイル基が有していてもよい置換基としては、例えば、水酸基、カルボキシ基、ハロゲン原子、アミノ基、アミド基、アルキル基が挙げられる。合成容易性の観点からは、R22aのアロイル基は無置換であることが好ましい。
日本国特開2016-133574号公報に記載される開始剤も好適に用いうる。
増感色素としては、例えば、日本国特開平4-221958号公報、日本国特開平4-219756号公報に記載のキサンテン色素、日本国特開平3-239703号公報、日本国特開平5-289335号公報に記載の複素環を有するクマリン色素、日本国特開平3-239703号公報、日本国特開平5-289335号公報に記載の3-ケトクマリン化合物、日本国特開平6-19240号公報に記載のピロメテン色素、日本国特開昭47-2528号公報、日本国特開昭54-155292号公報、日本国特公昭45-37377号公報、日本国特開昭48-84183号公報、日本国特開昭52-112681号公報、日本国特開昭58-15503号公報、日本国特開昭60-88005号公報、日本国特開昭59-56403号公報、日本国特開平2-69号公報、日本国特開昭57-168088号公報、日本国特開平5-107761号公報、日本国特開平5-210240号公報、日本国特開平4-288818号公報に記載のジアルキルアミノベンゼン骨格を有する色素を挙げることができる。
増感色素は、1種を単独で用いてもよく、2種以上を併用してもよい。
重合促進剤は、1種を単独で用いても、2種以上を併用してもよい。
本発明の感光性樹脂組成物は、(B)エチレン性不飽和基及びカルド構造を有する化合物を含有する。(以降、(B)エチレン性不飽和基及びカルド構造を有する化合物を「化合物(B)」と記載することがある。)
例えば、化合物(B)は、嵩高い側鎖として、高耐熱性かつ剛直なフルオレン環などの環状構造を有する。
化合物(B1)としては、エチレン性不飽和基及びカルド構造を有し、さらにカルボキシ基を有する化合物であれば、特に限定されない。化合物(B1)は、残膜率、テーパ形状の観点からは下記一般式(B1-1)で表される部分構造を有することが好ましい。
Xbは、O、S、CO、又は直接結合を示す。
*は結合手を表す。
R1bは各々独立に、水素原子又はメチル基を表す。
Xbは各々独立に、O、S、CO、又は直接結合を示す。
nbは0~4の整数を表す。
*は結合手を表す。
R1bは水素原子であることが好ましい。
R1b、Xb、及びnbは式(B1-2)におけると同義である。
RX1b、RX2b、RX3bは各々独立に、水素原子又は多塩基酸残基を表す。
前記多塩基酸としては、例えば、マレイン酸、コハク酸、イタコン酸、フタル酸、テトラヒドロフタル酸、ヘキサヒドロフタル酸、ピロメリット酸、トリメリット酸、ベンゾフェノンテトラカルボン酸、メチルヘキサヒドロフタル酸、エンドメチレンテトラヒドロフタル酸、クロレンド酸、メチルテトラヒドロフタル酸、ビフェニルテトラカルボン酸が挙げられる。
これらの中でもパターニング特性の観点から、好ましくは、マレイン酸、コハク酸、イタコン酸、フタル酸、テトラヒドロフタル酸、ヘキサヒドロフタル酸、ピロメリット酸、トリメリット酸、ビフェニルテトラカルボン酸であり、より好ましくは、テトラヒドロフタル酸、ビフェニルテトラカルボン酸であり、さらに好ましくはテトラヒドロフタル酸である。
化合物(B1)の酸価を前記下限値以上とすることで現像性が向上する傾向がある。化合物(B1)の酸価を前記上限値以下とすることで解像性が向上する傾向がある。
化合物(B1)等の化合物(B)の重量平均分子量(Mw)を前記下限値以上とすることで現像密着性が向上する傾向がある。化合物(B1)等の化合物(B)の重量平均分子量(Mw)を前記上限値以下とすることで現像性が良好となる傾向がある。
本発明の感光性樹脂組成物は、(C)アルカリ可溶性樹脂を含有してもよい。
(C)アルカリ可溶性樹脂は、前記(B)エチレン性不飽和基及びカルド構造を有する化合物以外の成分であり、前記(B)エチレン性不飽和基及びカルド構造を有する化合物は前記(C)アルカリ可溶性樹脂には含まれない。
(C1)エポキシ(メタ)アクリレート系樹脂
(C2)アクリル共重合樹脂
が、優れた製版性の観点から好適に用いられる。
これらの(C)アルカリ可溶性樹脂は1種を単独で、あるいは2種以上を併用することができる。
(C1)エポキシ(メタ)アクリレート系樹脂は、エポキシ化合物(エポキシ樹脂)とα,β-不飽和モノカルボン酸及び/又はエステル部分にカルボキシ基を有するα,β-不飽和モノカルボン酸エステルとの反応(これを「反応(1)」という)により生成した水酸基を、さらに多塩基酸及び/又はその無水物等の水酸基と反応し得る置換基を2個以上有する化合物(これを「水酸基反応性化合物」という)と反応させて得られる樹脂である。
上記、反応(1)で生成した水酸基を前記水酸基反応性化合物と反応させる前に、ポリイソシアネート化合物等の水酸基と反応し得る置換基を2個以上有する化合物を反応させた後、前記水酸基反応性化合物を反応させて得られる樹脂も、(C1)エポキシ(メタ)アクリレート系樹脂に含まれる。
(C1)エポキシ(メタ)アクリレート系樹脂としては、アウトガスの観点から、主鎖に芳香族環を有するものをより好適に用いることができる。
エポキシ樹脂にα,β-不飽和モノカルボン酸又はカルボキシ基を有するα,β-不飽和モノカルボン酸エステルを付加させ、さらに、多塩基酸及び/又はその無水物を反応させることによって得られたアルカリ可溶性樹脂。
エポキシ(メタ)アクリレート系樹脂(C1-2):
エポキシ樹脂にα,β-不飽和モノカルボン酸又はカルボキシ基を有するα,β-不飽和モノカルボン酸エステルを付加させ、さらに、多価アルコールと多塩基酸及び/又はその無水物と反応させることによって得られたアルカリ可溶性樹脂。
ビスフェノールA型エポキシ樹脂(例えば、三菱ケミカル社製の「jER(登録商標、以下同じ。)828」、「jER1001」、「jER1002」、「jER1004」等)
ビスフェノールA型エポキシ樹脂のアルコール性水酸基とエピクロルヒドリンの反応により得られるエポキシ樹脂(例えば、日本化薬社製の「NER-1302」(エポキシ当量323,軟化点76℃))
ビスフェノールF型樹脂(例えば、三菱ケミカル社製の「jER807」、「EP-4001」、「EP-4002」、「EP-4004」等)
ビスフェノールF型エポキシ樹脂のアルコール性水酸基とエピクロルヒドリンの反応により得られるエポキシ樹脂(例えば、日本化薬社製の「NER-7406」(エポキシ当量350,軟化点66℃))
ビスフェノールS型エポキシ樹脂、ビフェニルグリシジルエーテル(例えば、三菱ケミカル社製の「YX-4000」)
フェノールノボラック型エポキシ樹脂(例えば、日本化薬社製の「EPPN-201」、三菱ケミカル社製の「EP-152」、「EP-154」、ダウケミカル社製の「DEN-438」)
(o,m,p-)クレゾールノボラック型エポキシ樹脂(例えば、日本化薬社製の「EOCN(登録商標、以下同じ。)-102S」、「EOCN-1020」、「EOCN-104S」)
トリグリシジルイソシアヌレート(例えば、日産化学社製の「TEPIC(登録商標)」)
トリスフェノールメタン型エポキシ樹脂(例えば、日本化薬社製の「EPPN(登録商標、以下同じ。)-501」、「EPPN-502」、「EPPN-503」)
脂環式エポキシ樹脂(ダイセル社製の「セロキサイド(登録商標、以下同じ。)2021P」、「セロキサイドEHPE」)
ジシクロペンタジエンとフェノールの反応によるフェノール樹脂をグリシジル化したエポキシ樹脂(例えば、DIC社製の「EXA-7200」、日本化薬社製の「NC-7300」)
下記一般式(C1)~(C3)で表されるエポキシ樹脂
具体的には、例えば、下記一般式(C1)で表されるエポキシ樹脂として日本化薬社製の「XD-1000」、下記一般式(C2)で表されるエポキシ樹脂として日本化薬社製の「NC-3000」「NC-3500」、下記一般式(C3)で表されるエポキシ樹脂として大阪有機化学工業社製の「E-201」が挙げられる。
R111は各々独立に水素原子、ハロゲン原子、炭素数1~8のアルキル基、炭素数3~10のシクロアルキル基、フェニル基、ナフチル基、又はビフェニル基を表す。
なお、1分子中に存在する複数のR111は、それぞれ同じであっても異なっていてもよい。
R121は各々独立に水素原子、ハロゲン原子、炭素数1~8のアルキル基、炭素数3~10のシクロアルキル基、フェニル基、ナフチル基、又はビフェニル基を表す。
なお、1分子中に存在する複数のR121は、それぞれ同じであっても異なっていてもよい。
ncは2又は3を表す。
*は結合手を表す。
ここで用いるエステル化触媒としては、例えば、トリエチルアミン、トリメチルアミン、ベンジルジメチルアミン、ベンジルジエチルアミン等の3級アミン、テトラメチルアンモニウムクロリド、テトラエチルアンモニウムクロリド、ドデシルトリメチルアンモニウムクロリド等の4級アンモニウム塩を用いることができる。
α,β-不飽和モノカルボン酸又はカルボキシ基を有するα,β-不飽和モノカルボン酸エステルの使用量を前記下限値以上とすることで不飽和基の導入量の不足が抑制でき、引き続く多塩基酸及び/又はその無水物との反応も十分なものとしやすい傾向がある。この使用量を前記上限値以下とすることでα,β-不飽和モノカルボン酸又はカルボキシ基を有するα,β-不飽和モノカルボン酸エステルの未反応物の残存を抑制でき、硬化特性を良好なものとしやすい傾向が認められる。
式(C1-I)中のベンゼン環は、さらに任意の置換基により置換されていてもよい。
式(C1-I)中のベンゼン環は、さらに任意の置換基により置換されていてもよい。
前記式(C1-I)において、R12は置換基を有していてもよい2価の炭化水素基を表す。
2価の炭化水素基としては、2価の脂肪族基、2価の芳香族環基、1以上の2価の脂肪族基と1以上の2価の芳香族環基とを連結した基が挙げられる。
該置換基としては、例えば、ヒドロキシ基、メチル基、メトキシ基、エチル基、エトキシ基、プロピル基、プロポキシ基が挙げられる。置換基の数も特に限定されず、1つでもよいし、2つ以上でもよい。
パターニング特性の観点から、式(C1-I)中のベンゼン環は、無置換であることが好ましい。
式(C1-I-1)中のベンゼン環は、さらに任意の置換基により置換されていてもよい。
多塩基酸としては、例えば、マレイン酸、コハク酸、イタコン酸、フタル酸、テトラヒドロフタル酸、ヘキサヒドロフタル酸、ピロメリット酸、トリメリット酸、ベンゾフェノンテトラカルボン酸、メチルヘキサヒドロフタル酸、エンドメチレンテトラヒドロフタル酸、クロレンド酸、メチルテトラヒドロフタル酸、ビフェニルテトラカルボン酸が挙げられる。
パターニング特性の観点から、好ましくは、マレイン酸、コハク酸、イタコン酸、フタル酸、テトラヒドロフタル酸、ヘキサヒドロフタル酸、ピロメリット酸、トリメリット酸、ビフェニルテトラカルボン酸であり、より好ましくは、テトラヒドロフタル酸、ビフェニルテトラカルボン酸である。
式(C1-II)において、R14は、環状炭化水素基を側鎖として有する2価の炭化水素基を表す。
環状炭化水素基としては、脂肪族環基又は芳香族環基が挙げられる。
芳香族環基の炭素数は特に限定されないが、4以上が好ましく、6以上がより好ましく、8以上がさらに好ましく、10以上がよりさらに好ましく、12以上が特に好ましい。また、40以下が好ましく、30以下がより好ましく、20以下がさらに好ましく、15以下が特に好ましい。上記の上限及び下限は任意に組み合わせることができる。例えば、芳香族環基の炭素数は4~40が好ましく、6~40がより好ましく、8~30がさらに好ましく、10~20がよりさらに好ましく、12~15が特に好ましい。芳香族環基の炭素数を前記下限値以上とすることで強固な膜が得られやすく、現像時に生じる表面荒れが生じにくくなる傾向がある。芳香族環基の炭素数を前記上限値以下とすることでパターニング特性が良好となる傾向がある。
式(C1-II)において、R15及びR16は各々独立に、置換基を有していてもよい2価の脂肪族基を表す。
式(C1-II)において、p及びqは各々独立に0~2の整数を表す。前記下限値以上とすることでパターニング適正が良好となり、現像時に生じる表面荒れが生じにくくなる傾向があり、また、前記上限値以下とすることで現像性が良好となる傾向がある。現像性の観点からp及びqが0であることが好ましい。パターニング適正、現像時に生じる表面荒れを抑制する観点からp及びqが1以上であることが好ましい。
Rαは、置換基を有していてもよい1価の環状炭化水素基を表す。rは1以上の整数を表す。*は結合手を表す。
式(C1-II-1)中のベンゼン環は、さらに任意の置換基により置換されていてもよい。
式(C1-II-1)において、Rαは、置換基を有していてもよい1価の環状炭化水素基を表す。
該環状炭化水素基としては、脂肪族環基又は芳香族環基が挙げられる。
芳香族環基の炭素数は特に限定されないが、4以上が好ましく、5以上がより好ましく、6以上がさらに好ましい。また、30以下が好ましく、20以下がより好ましく、15以下がさらに好ましい。上記の上限及び下限は任意に組み合わせることができる。例えば、芳香族環基の炭素数は4~30が好ましく、5~20がより好ましく、6~15がさらに好ましい。芳香族環基の炭素数を前記下限値以上とすることで強固な膜が得られやすく、現像時に生じる表面荒れが生じにくくなる傾向がある。芳香族環基の炭素数を前記上限値以下とすることでパターニング特性が良好となる傾向がある。
芳香族環基における芳香族環としては、ベンゼン環、ナフタレン環、アントラセン環、フェナントレン環が挙げられる。
パターニング特性の観点から、該ベンゼン環は無置換であることが好ましい。
パターニング特性の観点から、好ましくは、マレイン酸、コハク酸、イタコン酸、フタル酸、テトラヒドロフタル酸、ヘキサヒドロフタル酸、ピロメリット酸、トリメリット酸、ビフェニルテトラカルボン酸であり、より好ましくは、テトラヒドロフタル酸、ビフェニルテトラカルボン酸である。
また、前述のカルボキシ基含有エポキシ(メタ)アクリレート系樹脂の一部を、他のバインダー樹脂に置き換えて用いてもよい。即ち、カルボキシ基含有エポキシ(メタ)アクリレート系樹脂と他のバインダー樹脂を併用してもよい。この場合において、(C)アルカリ可溶性樹脂におけるカルボキシ基含有エポキシ(メタ)アクリレート系樹脂の割合を、50質量%以上とすることが好ましく、60質量%以上とすることがより好ましく、70質量%以上とすることがさらに好ましく、80質量%以上とすることが特に好ましい。この割合は100質量%以下であってよい。
これらの不飽和単量体(c2-1)は、1種を単独で又は2種以上を併用することができる。
N-フェニルマレイミド、N-シクロヘキシルマレイミド等のN-置換マレイミド;
スチレン、α-メチルスチレン、p-ヒドロキシスチレン、p-ヒドロキシ-α-メチルスチレン、p-ビニルベンジルグリシジルエーテル、アセナフチレン等の芳香族ビニル化合物;
ポリスチレン、ポリメチル(メタ)アクリレート、ポリ-n-ブチル(メタ)アクリレート、ポリシロキサン等の重合体分子鎖の末端にモノ(メタ)アクリロイル基を有するマクロモノマー:
本発明の感光性樹脂組成物は、(D)エチレン性不飽和化合物を含有してもよい。
前記(D)エチレン性不飽和化合物は、前記(B)エチレン性不飽和基及びカルド構造を有する化合物とは異なる化合物である。
(D)エチレン性不飽和化合物を含有することで、感度が向上し、発光時の電流値が高い傾向がある。
具体的には、例えば、(メタ)アクリル酸、(メタ)アクリル酸アルキルエステル、アクリロニトリル、スチレン、エチレン性不飽和結合を1個有するカルボン酸、多価又は1価アルコールのモノエステルが挙げられる。
本発明の感光性樹脂組成物は、(E)着色剤を含有してもよい。(E)着色剤を含有することで、適度な光吸収性、特に隔壁等の遮光部材を形成する用途に用いる場合には適度な遮光性を得ることができる。
以下に挙げる「C.I.ピグメントレッド2」等における「C.I.」は、カラーインデックスを意味する。
遮光性、分散性の観点から好ましくはC.I.ピグメントレッド48:1、122、149、168、177、179、194、202、206、207、209、224、242、254、さらに好ましくはC.I.ピグメントレッド177、209、224、254を挙げることができる。
分散性や遮光性の点で、C.I.ピグメントレッド177、254、272を用いることが好ましい。
感光性樹脂組成物を紫外線で硬化させる場合には、赤色顔料としては紫外線吸収率の低いものを使用することが好ましく、係る観点からはC.I.ピグメントレッド254、272を用いることがより好ましい。
分散性や遮光性の観点から、C.I.ピグメントオレンジ13、43、64、72を用いることが好ましい。
感光性樹脂組成物を紫外線で硬化させる場合には、オレンジ顔料としては紫外線吸収率の低いものを使用することが好ましく、係る観点からはC.I.ピグメントオレンジ64、72を用いることがより好ましい。
遮光性の観点から、好ましくはC.I.ピグメントブルー15、15:1、15:2、15:3、15:4、15:6、60、さらに好ましくはC.I.ピグメントブルー15:6を挙げることができる。
分散性や遮光性の点で、C.I.ピグメントブルー15:6、16、60を用いることが好ましい。
感光性樹脂組成物を紫外線で硬化させる場合には、青色顔料としては紫外線吸収率の低いものを使用することが好ましく、係る観点からはC.I.ピグメントブルー60を用いることがより好ましい。
遮光性の観点から、好ましくはC.I.ピグメントバイオレット19、23、29、さらに好ましくはC.I.ピグメントバイオレット23を挙げることができる。
分散性や遮光性の点で、C.I.ピグメントバイオレット23、29を用いることが好ましい。
感光性樹脂組成物を紫外線で硬化させる場合には、紫色顔料としては紫外線吸収率の低いものを使用することが好ましく、係る観点からはC.I.ピグメントバイオレット29を用いることがより好ましい。
赤色顔料:C.I.ピグメントレッド177、254、272
橙色顔料:C.I.ピグメントオレンジ43、64、72
青色顔料:C.I.ピグメントブルー15:6、60
紫色顔料:C.I.ピグメントバイオレット23、29
より具体的な色の組み合わせについては特に限定されないが、遮光性の観点からは、例えば、赤色顔料と青色顔料の組み合わせ、青色顔料と橙色顔料の組み合わせ、青色顔料と橙色顔料と紫色顔料の組み合わせが挙げられる。
ペリレン系黒色顔料としては、Lumogen Black(登録商標)FK4281、K0087、Paliogen Black(登録商標)EH0788(いずれもBASF社製)などが挙げられる。
アニリン系黒色顔料としては、Paliotol Black(登録商標)L0080、D0080、K0080(いずれもBASF社製)が挙げられる。
R612、R613、R614、R615、R617、R618、R619及びR620は各々独立に、水素原子、ハロゲン原子、R621、COOH、COOR621、COO-、CONH2、CONHR621、CONR621R622、CN、OH、OR621、COCR621、OOCNH2、OOCNHR621、OOCNR621R622、NO2、NH2、NHR621、NR621R622、NHCOR622、NR621COR622、N=CH2、N=CHR621、N=CR621R622、SH、SR621、SOR621、SO2R621、SO3R621、SO3H、SO3 -、SO2NH2、SO2NHR621又はSO2NR621R622を表す。
R612とR613、R613とR614、R614とR615、R617とR618、R618とR619、及びR619とR620からなる群から選ばれる少なくとも1つの組み合わせは、互いに直接結合してもよく、又は酸素原子、硫黄原子、NH若しくはNR621ブリッジを介して互いに結合してもよい。
R621及びR622は各々独立に、炭素数1~12のアルキル基、炭素数3~12のシクロアルキル基、炭素数2~12のアルケニル基、炭素数3~12のシクロアルケニル基、又は炭素数2~12のアルキニル基を表す。
R612、R614、R615、R617、R619及びR620は各々独立に、好ましくは水素原子、フッ素原子、又は塩素原子であり、さらに好ましくは水素原子である。
R613及びR618は各々独立に、好ましくは水素原子、NO2、OCH3、OC2H5、臭素原子、塩素原子、CH3、C2H5、N(CH3)2、N(CH3)(C2H5)、N(C2H5)2、SO3H又はSO3 -であり、さらに好ましくは水素原子又はSO3Hであり、特に好ましくは水素原子である。
好ましくは、R611とR616、R612とR617、R613とR618、R614とR619、及びR615とR620からなる群から選ばれる少なくとも1つの組み合わせが同一であり、より好ましくは、R611はR616と同一であり、R612はR617と同一であり、R613はR618と同一であり、R614はR619と同一であり、かつ、R615はR620と同一である。
無機黒色顔料としては、例えば、カーボンブラック、アセチレンブラック、ランプブラック、ボーンブラック、黒鉛、鉄黒、シアニンブラック、チタンブラックが挙げられる。
遮光性、画像特性の観点からカーボンブラックを好ましく用いることができる。カーボンブラックの例としては、以下のようなカーボンブラックが挙げられる。
デグサ社製:Printex(登録商標、以下同じ。)3、Printex3OP、Printex30、Printex30OP、Printex40、Printex45、Printex55、Printex60、Printex75、Printex80、Printex85、Printex90、Printex A、Printex L、Printex G、Printex P、Printex U、Printex V、PrintexG、SpecialBlack550、SpecialBlack350、SpecialBlack250、SpecialBlack100、SpecialBlack6、SpecialBlack5、SpecialBlack4、Color Black FW1、Color Black FW2、Color Black FW2V、Color Black FW18、Color Black FW200、Color Black S160、Color Black S170
キャボット社製:Monarch(登録商標、以下同じ。)120、Monarch280、Monarch460、Monarch800、Monarch880、Monarch900、Monarch1000、Monarch1100、Monarch1300、Monarch1400、Monarch4630、REGAL(登録商標、以下同じ。)99、REGAL99R、REGAL415、REGAL415R、REGAL250、REGAL250R、REGAL330、REGAL400R、REGAL550R、REGAL660R、BLACK PEARLS480、PEARLS130、VULCAN(登録商標、以下同じ。) XC72R、ELFTEX(登録商標)-8
ビルラー社製:RAVEN(登録商標、以下同じ。)11、RAVEN14、RAVEN15、RAVEN16、RAVEN22、RAVEN30、RAVEN35、RAVEN40、RAVEN410、RAVEN420、RAVEN450、RAVEN500、RAVEN780、RAVEN850、RAVEN890H、RAVEN1000、RAVEN1020、RAVEN1040、RAVEN1060U、RAVEN1080U、RAVEN1170、RAVEN1190U、RAVEN1250、RAVEN1500、RAVEN2000、RAVEN2500U、RAVEN3500、RAVEN5000、RAVEN5250、RAVEN5750、RAVEN7000
(E)着色剤として使用できる染料としては、例えば、アゾ系染料、アントラキノン系染料、フタロシアニン系染料、キノンイミン系染料、キノリン系染料、ニトロ系染料、カルボニル系染料、メチン系染料が挙げられる。
染料についても、1種のみを用いてもよく、2種以上を併用してもよい。
キノンイミン系染料として、例えば、C.I.ベーシックブルー3、C.I.ベーシックブルー9が挙げられる。
キノリン系染料として、例えば、C.I.ソルベントイエロー33、C.I.アシッドイエロー3、C.I.ディスパースイエロー64が挙げられる。
ニトロ系染料として、例えば、C.I.アシッドイエロー1、C.I.アシッドオレンジ3、C.I.ディスパースイエロー42が挙げられる。
品質の安定性を確保する目的で、(E)着色剤を微細に分散させ、且つその分散状態を安定化させるため、本発明の感光性樹脂組成物は(F)分散剤を含んでもよい。
高分子分散剤は、1種を単独で用いてもよく、2種以上を併用してもよい。
分散性、保存性の面からは、塩基性官能基を有し、ポリエステル結合及びポリエーテル結合のいずれか一方又は両方を有する高分子分散剤が好ましい。
リビング重合法には、アニオンリビング重合法、カチオンリビング重合法、ラジカルリビング重合法があり、このうち、アニオンリビング重合法は、重合活性種がアニオンであり、例えば下記スキームで表される。
100mLのビーカーに分散剤試料の0.5~1.5gを精秤し、50mLの酢酸で溶解する。pH電極を備えた自動滴定装置を使って、この溶液を0.1mol/LのHClO4酢酸溶液にて中和滴定する。滴定pH曲線の変曲点を滴定終点とし次式によりアミン価を求める。
アミン価[mgKOH/g]=(561×V)/(W×S)
〔但し、W:分散剤試料秤取量[g]、V:滴定終点での滴定量[mL]、S:分散剤試料の固形分濃度[質量%]を表す。〕
Y-としては、現像形態の観点からはCl-が好ましい。表面荒れを抑制する観点からは、アルキルスルホン酸アニオンが好ましい。
式(VI)のR35及びR36における、置換基を有していてもよいアリール基としては、式(V)のR31~R33として例示したものを好ましく採用することができる。
式(VI)のR35及びR36における、置換基を有していてもよいアラルキル基としては、式(V)のR31~R33として例示したものを好ましく採用することができる。
該アルキル基としては、例えば、メチル基、エチル基、プロピル基、ブチル基、ペンチル基、ヘキシル基、ヘプチル基、オクチル基、2-エチルヘキシル基が挙げられ、メチル基、エチル基、プロピル基、ブチル基、ペンチル基、ヘキシル基、2-エチルヘキシル基が好ましく、メチル基、エチル基、プロピル基、ブチル基、2-エチルヘキシル基がより好ましい。
該アリール基としては、フェニル基、メチルフェニル基、エチルフェニル基、ジメチルフェニル基、ジエチルフェニル基、ナフチル基、アントラセニル基などが挙げられ、フェニル基、メチルフェニル基、エチルフェニル基、ジメチルフェニル基、ジエチルフェニル基が好ましく、フェニル基、メチルフェニル基、エチルフェニル基がより好ましい。
該アラルキル基としては、フェニルメチル基、フェニルエチル基、フェニルプロピル基、フェニルブチル基、フェニルイソプロピル基などが挙げられ、フェニルメチル基、フェニルエチル基、フェニルプロピル基、又はフェニルブチル基であることが好ましく、フェニルメチル基、又はフェニルエチル基であることがより好ましい。
本発明の感光性樹脂組成物には、上述の成分の他、シランカップリング剤等の密着向上剤、界面活性剤、顔料誘導体、光酸発生剤、架橋剤、メルカプト化合物、重合禁止剤等の添加剤を適宜配合することができる。
本発明の感光性樹脂組成物には、基板との密着性を改善するため、密着向上剤を含有させてもよい。密着向上剤としては、シランカップリング剤、燐酸基含有化合物が好ましい。
これらの燐酸基含有化合物は、1種単独で用いても、2種以上を併用してもよい。
本発明の感光性樹脂組成物は、塗布性向上ため、界面活性剤を含有してもよい。
界面活性剤は、1種を用いてもよく、2種以上を併用してもよい。
本発明の感光性樹脂組成物には、分散性、保存性向上のため、分散助剤として顔料誘導体を含有させてもよい。
これらは1種を単独で用いてもよく、2種以上を併用してもよい。
重合促進剤として、また、基板への密着性の向上のため、メルカプト化合物を添加することも可能である。
これらは種々のものを1種単独で用いてもよく、2種以上を併用してもよい。
本発明の感光性樹脂組成物には、硬化物の形状制御の観点から、重合禁止剤を含有させてもよい。重合禁止剤を含有することでそれが塗布膜下層のラジカル重合を阻害することから、テーパ角(硬化物断面において支持体と硬化物のなす角度)を制御できると考えられる。
本発明の感光性樹脂組成物は、溶剤を含むことが好ましい。溶剤を含むことで、(E)着色剤を溶剤中に分散又は溶解でき、また、塗布が容易となる。
本発明の感光性樹脂組成物は、例えば、(E)着色剤、(B)エチレン性不飽和基及びカルド構造を有する化合物、(C)アルカリ可溶性樹脂、(A)光重合開始剤、(D)エチレン性不飽和化合物、(F)分散剤、及び必要に応じて使用されるその他の各種材料が、溶剤に溶解又は分散した状態で使用される。溶剤としては、分散性や塗布性の観点から有機溶剤が好ましい。
エチレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテル、エチレングリコールモノプロピルエーテル、エチレングリコールモノブチルエーテル、プロピレングリコールモノメチルエーテル、プロピレングリコールモノエチルエーテル、プロピレングリコールモノ-n-ブチルエーテル、プロピレングリコール-t-ブチルエーテル、ジエチレングリコールモノメチルエーテル、ジエチレングリコールモノエチルエーテル、ジエチレングリコールモノ-n-ブチルエーテル、メトキシメチルペンタノール、ジプロピレングリコールモノエチルエーテル、ジプロピレングリコールモノメチルエーテル、3-メトキシブタノール、3-メチル-3-メトキシブタノール、トリエチレングリコールモノメチルエーテル、トリエチレングリコールモノエチルエーテル、トリプロピレングリコールメチルエーテル等のグリコールモノアルキルエーテル類;
エチレングリコールジメチルエーテル、エチレングリコールジエチルエーテル、ジエチレングリコールジメチルエーテル、ジエチレングリコールジエチルエーテル、ジエチレングリコールジプロピルエーテル、ジエチレングリコールジブチルエーテル、ジプロピレングリコールジメチルエーテル等のグリコールジアルキルエーテル類;
エチレングリコールジアセテート、1,3-ブチレングリコールジアセテート、1,6-ヘキサノールジアセテート等のグリコールジアセテート類;
シクロヘキサノールアセテート等のアルキルアセテート類;
アミルエーテル、ジエチルエーテル、ジプロピルエーテル、ジイソプロピルエーテル、ジブチルエーテル、ジアミルエーテル、エチルイソブチルエーテル、ジヘキシルエーテル等のエーテル類;
エタノール、プロパノール、ブタノール、ヘキサノール、シクロヘキサノール、エチレングリコール、プロピレングリコール、ブタンジオール、ジエチレングリコール、ジプロピレングリコール、トリエチレングリコール、メトキシメチルペンタノール、グリセリン、ベンジルアルコール等の1価又は多価アルコール類;
n-ペンタン、n-オクタン、ジイソブチレン、n-ヘキサン、ヘキセン、イソプレン、ジペンテン、ドデカン等の脂肪族炭化水素類;
シクロヘキサン、メチルシクロヘキサン、メチルシクロヘキセン、ビシクロヘキシル等の脂環式炭化水素類;
アミルホルメート、エチルホルメート、酢酸エチル、酢酸ブチル、酢酸プロピル、酢酸アミル、メチルイソブチレート、エチレングリコールアセテート、エチルプロピオネート、プロピルプロピオネート、酪酸ブチル、酪酸イソブチル、イソ酪酸メチル、エチルカプリレート、ブチルステアレート、エチルベンゾエート、3-エトキシプロピオン酸メチル、3-エトキシプロピオン酸エチル、3-メトキシプロピオン酸メチル、3-メトキシプロピオン酸エチル、3-メトキシプロピオン酸プロピル、3-メトキシプロピオン酸ブチル、γ-ブチロラクトン等の鎖状又は環状エステル類;
3-メトキシプロピオン酸、3-エトキシプロピオン酸等のアルコキシカルボン酸類;
ブチルクロリド、アミルクロリド等のハロゲン化炭化水素類;
メトキシメチルペンタノン等のエーテルケトン類;
アセトニトリル、ベンゾニトリル等のニトリル類;
グリコールアルキルエーテルアセテート類は、1種を単独で用いてもよく、2種以上を併用してもよい。
グリコールアルキルエーテルアセテート類のみで使用してもよいが、他の有機溶剤を併用してもよい。併用する有機溶剤としては、グリコールモノアルキルエーテル類が好ましい。組成物中の構成成分の溶解性から、プロピレングリコールモノメチルエーテルが好ましい。
グリコールモノアルキルエーテル類は極性が高く、添加量が多すぎると顔料が凝集しやすく、感光性樹脂組成物の粘度が経時により上がる等、保存安定性が低下する傾向がある。このため、溶剤中のグリコールモノアルキルエーテル類の割合は5~30質量%が好ましく、5~20質量%がより好ましい。
好ましい高沸点溶剤として、例えば、ジエチレングリコールモノ-n-ブチルエーテルアセテート、ジエチレングリコールモノエチルエーテルアセテート、ジプロピレングリコールメチルエーテルアセテート、1,3-ブチレングリコールジアセテート、1,6-ヘキサノールジアセテート、トリアセチンが挙げられる。
(A)光重合開始剤の含有割合は特に限定されないが、本発明の感光性樹脂組成物の全固形分に対して、好ましくは0.1質量%以上、より好ましくは0.5質量%以上、さらに好ましくは1質量%以上、よりさらに好ましくは2質量%以上である。また、好ましくは15質量%以下、より好ましくは10質量%以下、さらに好ましくは8質量%以下、特に好ましくは6質量%以下である。上記の上限及び下限は任意に組み合わせることができる。例えば、(A)光重合開始剤の含有割合は、0.1~15質量%が好ましく、0.5~15質量%がより好ましく、1~10質量%がさらに好ましく、2~8質量%がよりさらに好ましく、2~6質量%が特に好ましい。(A)光重合開始剤の含有割合を前記下限値以上とすることで感度低下を抑制できる傾向がある。(A)光重合開始剤の含有割合を前記上限値以下とすることで未露光部分の現像液に対する溶解性の低下を抑制し、現像不良を抑制できる傾向がある。
本発明の感光性樹脂組成物は、この感光性樹脂組成物を用いて形成される硬化塗膜の膜厚1μm当たりの光学濃度(OD)は特に限定されないが、0.2以上が好ましく、0.5以上がより好ましく、0.7以上がさらに好ましく、0.9以上がさらに好ましい。また、4.0以下が好ましく、3.0以下がより好ましく、2.0以下がさらに好ましく、1.5以下が特に好ましい。上記の上限及び下限は任意に組み合わせることができる。例えば、該ODは0.2~4.0が好ましく、0.5~4.0がより好ましく、0.5~3.0がさらに好ましく、0.5~2.0がよりさらに好ましく、0.7~2.0がことさらに好ましく、0.9~1.5が特に好ましい。ODが前記下限値以上とすることで、十分な遮光性が得られる傾向がある。ODが前記上限値以下とすることで電極の表面荒れが抑制される傾向がある。
塗膜の膜厚1μm当たりの光学濃度(OD)は、本発明の感光性樹脂組成物を硬化した塗膜を用いて測定すればよく、230℃で20分間加熱硬化させた膜厚0.5~1.5μm程度の塗膜を用いて測定することができる。
光学濃度とは、受光部の分光感度特性がISO 5-3規格におけるISO visual densityで示される透過光学濃度をいう。通常、光源としては、CIE(国際照明委員会)が規定するA光源が用いられる。透過光学濃度の測定に用いることができる測定器としては、例えば、サカタインクスエンジニアリング社のX-Rite 361T(V)を挙げることができる。
本発明の感光性樹脂組成物は、常法に従って製造される。
(E)着色剤は、予めペイントコンディショナー、サンドグラインダー、ボールミル、ロールミル、ストーンミル、ジェットミル、ホモジナイザー等を用いて分散処理されるのが好ましい。分散処理により(E)着色剤が微粒子化されるため、感光性樹脂組成物の塗布特性が向上する。
顔料分散液に用いることができる(E)着色剤、(F)分散剤、溶剤及び(C)アルカリ可溶性樹脂としては、それぞれ感光性樹脂組成物に用いることができるものとして記載したものを好ましく採用することができる。顔料分散液における(E)着色剤の各着色剤の含有割合としては、感光性樹脂組成物における含有割合として記載したものを好ましく採用することができる。
顔料分散液中に分散した顔料の分散粒径は0.03~0.3μmが好ましく、動的光散乱法により測定されうる。
本発明の感光性樹脂組成物を硬化させることで、本発明の硬化物を得ることができる。本発明の感光性樹脂組成物を硬化してなる硬化物は、隔壁として好適に用いることができる。
本発明の感光性樹脂組成物は隔壁、特に有機電界発光素子の有機層を区画するための隔壁を形成するために好適に用いることができる。すなわち、本発明の感光性樹脂組成物自体が隔壁材となる。有機電界発光素子に用いる有機層としては、例えば日本国特開2016-165396号公報に記載されているような、正孔注入層、正孔輸送層あるいは正孔注入層上の正孔輸送層に用いる有機層が挙げられる。
隔壁を形成するための支持体としては、適度の強度があれば、その材質は特に限定されるものではない。主に基板が使用される。基板の材質としては、例えば、ポリエチレンテレフタレート等のポリエステル系樹脂、ポリプロピレン、ポリエチレン等のポリオレフィン系樹脂、ポリカーボネート、ポリメチルメタクリレート、ポリスルフォン等の熱可塑性樹脂製シート;エポキシ樹脂、不飽和ポリエステル樹脂、ポリ(メタ)アクリル系樹脂等の熱硬化性樹脂シート;各種ガラスが挙げられる。耐熱性の観点からガラス、耐熱性樹脂が好ましい。また、基板の表面にITO、IZO等の透明電極、あるいは銀、金、白金、アルミニウム、マグネシウムのような金属電極が成膜されている場合もある。上述の基板以外では、TFTアレイ上に形成することも可能である。
本発明の感光性樹脂組成物は、公知のカラーフィルター用感光性樹脂組成物と同様の用途に使用される。以下、隔壁として使用される場合について、本発明の感光性樹脂組成物を用いた隔壁の形成方法の具体例に従って説明する。
本発明の感光性樹脂組成物は、溶剤に溶解あるいは分散された状態で、基板上へ供給されることが好ましい。その供給方法としては、従来公知の方法、例えば、スピナー法、ワイヤーバー法、フローコート法、ダイコート法、ロールコート法、スプレーコート法によって行うことができる。また、例えば、インクジェット法や印刷法により、パターン状に供給されてもよい。ダイコート法によれば、塗布液の使用量が大幅に削減され、かつ、スピンコート法によった際に付着するミスト等の影響が全くない、異物発生が抑制される等、総合的な観点から好ましい。
基板上に感光性樹脂組成物を供給した後の乾燥は、ホットプレート、IRオーブン、コンベクションオーブンを使用した乾燥方法によるのが好ましい。温度を高めず、減圧チャンバー内で乾燥を行う、減圧乾燥法を組み合わせてもよい。
露光は、感光性樹脂組成物の塗布膜上に、ネガのマスクパターンを重ね、このマスクパターンを介し、紫外線又は可視光線の光源を照射して行う。露光マスクを用いて露光を行う場合には、露光マスクを感光性樹脂組成物の塗布膜に近接させる方法や、露光マスクを感光性樹脂組成物の塗布膜から離れた位置に配置し、露光マスクを介した露光光を投影する方法によってもよい。マスクパターンを用いないレーザー光による走査露光方式によってもよい。必要に応じ、酸素による感光性樹脂層の感度の低下を防ぐため、脱酸素雰囲気下で行ったり、感光性樹脂層上にポリビニルアルコール層等の酸素遮断層を形成した後に露光を行ったりしてもよい。
中間透過開口部は、例えば、微小な多角形の遮光ユニットを有するマトリックス状遮光パターンによって作成する方法が知られている。吸収体として、例えば、クロム系、モリブデン系、タングステン系、シリコン系材料の膜によって、光透過率を制御し作成する方法が知られている。
上記の露光を行った後、アルカリ性化合物の水溶液、又は有機溶剤を用いる現像によって、基板上に画像パターンを形成することができる。アルカリ性化合物の水溶液は、さらに、界面活性剤、有機溶剤、緩衝剤、錯化剤、染料又は顔料が含まれていてもよい。
現像の後の基板には、必要により上記の露光方法と同様な方法により追露光を行ってもよい。現像後、又は追露光後、熱硬化処理(焼成ともいう)を行ってもよい。熱硬化処理条件は、温度が好ましくは100~280℃、より好ましくは150~250℃であり、時間が5~60分間である。
テーパ角は10度以上が好ましい。また70度以下が好ましく、60度以下がより好ましく、50度以下がさらに好ましく、45度以下が特に好ましい。
本発明の有機電界発光素子は、本発明の感光性樹脂組成物で形成される硬化物、例えば隔壁を備える。
トップエミッション型では、例えば、反射層として金属電極層を積層したガラス基板上に隔壁を形成し、隔壁で囲まれた開口部に電子輸送層、発光層、正孔輸送層、透明電極層を積層して作成される。
本発明のカラーフィルターは、本発明の感光性樹脂組成物で形成される硬化物、例えば隔壁を備えるものである。本発明のカラーフィルターは、例えば、発光性ナノ結晶粒子を含むカラーフィルターを含む。
本発明の画像表示装置としては、本発明の硬化物を含む隔壁や有機電界発光素子を有する有機EL表示装置を挙げることができる。
以下の実施例及び比較例で用いた感光性樹脂組成物の構成成分、並びにそれらの評価方法は次の通りである。
KISCO社製KBR-201
フルオレンビスフェノール骨格を有する樹脂
重量平均分子量:3500
酸価:100mgKOH/g
化合物-Iは化合物(B1)に該当する。
日本化薬社製「XD1000」(ジシクロペンタジエン・フェノール重合物のポリグリシジルエーテル、エポキシ当量252)300質量部、アクリル酸87質量部、p-メトキシフェノール0.2質量部、トリフェニルホスフィン5質量部、及びプロピレングリコールモノメチルエーテルアセテート255質量部を反応容器に仕込み、100℃で酸価が3.0mg-KOH/gになるまで攪拌した。次いでさらにテトラヒドロ無水フタル酸145質量部を添加し、120℃で4時間反応させ、固形分50質量%、酸価106mg-KOH/g、GPCで測定したポリスチレン換算の重量平均分子量(Mw)2600のアルカリ可溶性樹脂-Iを得た。
BASF社製、Irgaphor(登録商標) Black S 0100 CF(下記式(E2)で表される化学構造を有する)
ビックケミー社製 BYK-LPN-21116
PGMEA:プロピレングリコールモノメチルエーテルアセテート
<溶剤-II>
MB:3-メトキシ-1-ブタノール
以下の化学構造を有するオキシムエステル系光重合開始剤。光重合開始剤-Iは化合物(A1)に該当する。
以下の化学構造を有するオキシムエステル系光重合開始剤
以下の化学構造を有するオキシムエステル系光重合開始剤
以下の化学構造を有するオキシムエステル系光重合開始剤
以下の化学構造を有するオキシムエステル系光重合開始剤
DPHA:日本化薬社製 ジペンタエリスリトールペンタアクリレートとジペンタエリスリトールヘキサアクリレートの混合物
DIC社製 メガファック F-559
単位膜厚当たりの光学濃度は以下の手順にて測定した。
まず、調製した感光性樹脂組成物を、加熱硬化(焼成)後の膜厚が1.5μmとなるようにスピンコーターにてガラス基板に塗布し、1分間減圧乾燥した後に、ホットプレートにて100℃で100秒間乾燥し、塗布膜を得た。得られた塗布膜に対し、露光マスクを用いず、露光を行った。照射光源としてはキヤノン社製ミラープロジェクション型の露光機(MPA-600FA)を使用し、露光量が80mJ/cm2となるよう、20秒の露光を行った。照度は500mW/cm2、スリット幅は1.6mmであった。続いてオーブン230℃で30分間加熱硬化する事で、レジスト塗工基板1を得た。
得られたレジスト塗工基板1の光学濃度(OD値)をX-Rite社製361T(V)透過濃度計(照明光源の色温度:約2850K(CIE標準光源A相当)、受光部の分光感度特性:ISO 5-3規格でのISO visual density)を用いて測定した。また、膜厚を菱化システム社製非接触表面・層断面形状計測システム VertScan(R)2.0により測定した。
光学濃度(OD値)及び膜厚の測定値から、単位膜厚(1μm)当たりの光学濃度(単位OD値)を算出した。
OD値は遮光能力を示す数値であり、数値が大きいほど高遮光性であることを示す。
まず、調製した感光性樹脂組成物を、加熱硬化(焼成)後の膜厚が約1.5μmとなるようにスピンコーターにてITO電極を有する基板に塗布し、1分間減圧乾燥した後に、ホットプレートにて100℃で100秒間乾燥した。この乾燥後の膜厚T1を測定した。次に、得られた塗膜基板に、フォトマスクを用いて露光を行った。キヤノン社製ミラープロジェクション型の露光機(MPA-600FA)を使用し、露光量が80mJ/cm2となるよう、20秒の露光を行った。照度は500mW/cm2、スリット幅は1.6mmであった。フォトマスクは格子状の開口部を有するマスク(50μmの正方形状の被覆部を有し、50μm幅の露光部を介して前記被覆部を複数有する)を使用した。
続いて、2.38質量%のTMAH(水酸化テトラメチルアンモニウム)水溶液を現像液として、25℃において現像液水圧0.05MPaのシャワー現像を60~120秒間施した後、純水で現像液を流して現像を停止した。その後、水洗スプレーにて60秒間洗浄した。シャワー現像時間は塗膜の未露光部が溶解除去される時間の1.6倍とした。
これらの操作により開口部分を現像除去し、隔壁がパターニングされた電極基板を得た。当該パターンの形成された基板をオーブン中、230℃で30分間加熱(焼成)してパターンを硬化させ、評価用基板を得た。加熱硬化(焼成)後の膜厚T2(μm)を測定した。
ホットプレート乾燥後の膜厚T1、及び、評価用基板の隔壁の膜厚T2を測定し、以下の計算式で残膜率を算出した。
残膜率(%)=T2/T1 ×100
残膜率は高いほど好ましい。
評価用基板の隔壁の断面形状を走査型電子顕微鏡(SEM)で10000倍で観察し、基板と隔壁の角度をテーパ角として測定した。テーパ角は小さいほど好ましい。
A:テーパ角 50度以下
B:テーパ角 50度を超える。
ガラス上にインジウム・スズ酸化物(ITO)透明導電膜を70nmの厚さに堆積したものを通常のフォトリソグラフィー技術と塩酸エッチングすることにより陽極を形成した基板を用いた。この基板の陽極上に、各感光性樹脂組成物を、焼成後の膜厚が1.5μmとなるようにスピンコーターで塗布し、1分間減圧乾燥した後に、ホットプレートにて100℃で100秒間乾燥し、塗布膜を得た。
次に、得られた塗膜膜に、フォトマスクを用いて露光を行った。キヤノン社製ミラープロジェクション型の露光機(MPA-600FA)を使用し、露光量が80mJ/cm2となるよう、20秒の露光を行った。照度は500mW/cm2、スリット幅は1.6mmであった。フォトマスクは格子状の開口部を有するマスク(縦40μm×横80μmの長方形状の被覆部を有し、それを長軸、短軸方向に20μm幅の露光部を介して前記被覆部を複数有する)を使用した。
続いて、2.38質量%のTMAH(水酸化テトラメチルアンモニウム)水溶液を現像液として、25℃において現像液水圧0.05MPaのシャワー現像を60~120秒間施した後、純水で現像液を流して現像を停止し、水洗スプレーにて60秒間洗浄した。シャワー現像時間は塗膜の未露光部が溶解除去される時間の1.2倍とした。
これらの操作により開口部分を現像除去し、得られた基板をオーブン中、230℃で30分間加熱(焼成)することでパターンを硬化させ、隔壁がパターニングされた電極基板を作製した。
作製した隔壁がパターニングされた電極基板上全面に、正孔注入層として酸化モリブデンを膜厚10nm、正孔輸送層としてN-([1,1’-ビフェニル]-4-イル)-9,9-ジメチル-N-[4-(9-フェニル-9H-カルバゾール-3-イル)フェニル]-9H-フルオレン-2-アミンを膜厚60nm、発光層としてトリス(8-ヒドロキシキノリナート)アルミニウムを膜厚60nm、電子注入層として8-ヒドロキシキノリノラト-リチウムを膜厚1nm、陰極としてアルミニウムを膜厚80nmとなるように真空蒸着法によって順に積層して有機電界発光素子を作製した。
次に、中央に凹部を有する封止ガラスの該凹部に乾燥剤を貼り付けて、凹部の周囲の枠部分にUV硬化樹脂を塗布した。封止ガラスの凹部が前記電極基板上の有機電界発光素子をすべて覆うように配置し、封止ガラスを前記電極基板に貼り付け、UV硬化樹脂にUVを照射し硬化させ、中空構造の封止をすることで有機電界発光素子評価用デバイスを作製した。
作製した有機電界発光素子評価用デバイスに直流電流を通電し、駆動電圧が4V時の電流密度を測定した。電流密度は高いほうが好ましい。
A:電流密度 0.018mA/cm2以上
B:電流密度 0.010mA/cm2以上、0.018mA/cm2未満
C:電流密度 0.010mA/cm2未満
表1に記載の顔料、分散剤、アルカリ可溶性樹脂、及び溶剤を、表1に記載の質量比となるように混合した。この混合液をペイントシェーカーにより25~45℃の範囲で3時間分散処理を行った。ビーズとしては、0.5mmφのジルコニアビーズを用い、分散液の2.5倍の質量を加えた。分散終了後、フィルターによりビーズと分散液を分離して、顔料分散液-1を調製した。
なお、表1中の溶剤の量は、分散剤及びアルカリ可溶性樹脂由来の溶剤の量も含まれる。
全固形分中に占める各成分の固形分の含有割合が表2に記載の値になるように各成分を加え、さらにPGMEA/MB=80/20、全固形分の含有割合が17質量%となるように溶剤を加え、攪拌、溶解させて、それぞれ実施例1及び比較例1~4の感光性樹脂組成物を調製した。
各感光性樹脂組成物を用いて、単位膜厚あたりの光学濃度、残膜率、テーパ角、及び発光特性(電流密度)を評価した。その結果を表2に示す。
一方、比較例1~4では電流密度が低い傾向にある。これは光重合開始剤-II~Vがオキシム基部分以外にエステル結合がなく、化合物(B)との親和力が低いため、現像、焼成時に膜外に放出され陽極上に残留するためと推定される。
本出願は、2022年6月9日付で出願された日本特許出願2022-093916に基づいており、その全体が引用により援用される。
20:隔壁
30:テーパ角
Claims (19)
- (A)光重合開始剤、(B)エチレン性不飽和基及びカルド構造を有する化合物を含有する感光性樹脂組成物であって、
前記(A)光重合開始剤が、下記一般式(1)で表される化合物(A1)を含み、
前記(B)エチレン性不飽和基及びカルド構造を有する化合物の、重量平均分子量が、1000~20000であることを特徴とする感光性樹脂組成物。
(式(1)中、Xは炭素数6~10のアリール基を表す。
R1は、置換基を有してもよい炭素数1~8のアルキル基、又は置換基を有してもよい炭素数6~10のアリール基を表す。
R2は、炭素数2~6のアルカノイル基、又は炭素数7~13のアロイル基を表す。
R3は、置換基を有してもよい炭素数1~10のアルキル基を表す。
R4は、置換基を有してもよい炭素数1~6のアルキル基を表す。
Zは-(C=O)-O-、又は-O-(C=O)-を表す。
nは1又は2の整数を表す。) - 前記(B)エチレン性不飽和基及びカルド構造を有する化合物が、さらにカルボキシ基を含有する化合物(B1)である、請求項1に記載の感光性樹脂組成物。
- 前記化合物(B1)の酸価が20~150mgKOH/gである、請求項2に記載の感光性着色樹脂組成物。
- さらに(C)アルカリ可溶性樹脂を含有する、請求項1に記載の感光性樹脂組成物。
- 前記化合物(B1)と前記(C)アルカリ可溶性樹脂の総質量に対して前記化合物(B1)を50質量%以上含有する、請求項4に記載の感光性樹脂組成物。
- 前記化合物(B1)の含有量を100質量部としたとき、前記化合物(A1)を3.0質量部以上含有する、請求項2に記載の感光性樹脂組成物。
- さらに、(D)エチレン性不飽和化合物を含有し、前記(D)エチレン性不飽和化合物は前記(B)エチレン性不飽和基及びカルド構造を有する化合物とは異なる、請求項1に記載の感光性樹脂組成物。
- さらに、(E)着色剤を含有する、請求項1に記載の感光性樹脂組成物。
- 前記(E)着色剤が、ベンゾジフラノン系黒色顔料を含有する、請求項10に記載の感光性樹脂組成物。
- 感光性樹脂組成物の全固形分に対して前記ベンゾジフラノン系黒色顔料を5質量%以上25質量%以下含有する、請求項11に記載の感光性樹脂組成物。
- 硬化した塗膜の膜厚1μmあたりの光学濃度が0.5以上である、請求項1に記載の感光性樹脂組成物。
- 隔壁形成用である、請求項1~13のいずれか1項に記載の感光性樹脂組成物。
- 請求項1~13のいずれか1項に記載の感光性樹脂組成物を硬化させた硬化物。
- 請求項15に記載の硬化物から形成される、隔壁。
- 請求項16に記載の隔壁を備える、有機電界発光素子。
- 請求項16に記載の隔壁を備える、発光性ナノ結晶粒子を含むカラーフィルター。
- 請求項16に記載の隔壁を備える、画像表示装置。
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| JP7274078B1 (ja) * | 2022-04-20 | 2023-05-16 | 東洋インキScホールディングス株式会社 | 感光性着色組成物、及びその用途 |
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