WO2023236451A1 - Short-circuit protection system, and traction battery system of electric vehicle - Google Patents

Short-circuit protection system, and traction battery system of electric vehicle Download PDF

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Publication number
WO2023236451A1
WO2023236451A1 PCT/CN2022/133115 CN2022133115W WO2023236451A1 WO 2023236451 A1 WO2023236451 A1 WO 2023236451A1 CN 2022133115 W CN2022133115 W CN 2022133115W WO 2023236451 A1 WO2023236451 A1 WO 2023236451A1
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Prior art keywords
circuit
current
circuit breaker
short
protection device
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PCT/CN2022/133115
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French (fr)
Chinese (zh)
Inventor
刘光生
王杭挺
刘安龙
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广州小鹏汽车科技有限公司
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Publication of WO2023236451A1 publication Critical patent/WO2023236451A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L3/00Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
    • B60L3/04Cutting off the power supply under fault conditions
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries

Definitions

  • This application relates to the technical field of power batteries, and specifically to a short-circuit protection system and a power battery system for electric vehicles.
  • this application provides a short circuit protection system and a power battery system for electric vehicles, which can improve the reliability of circuit breaker protection.
  • this application provides a short-circuit protection system, including: a current monitoring device, a control module, and a circuit breaker protection device;
  • the control module is configured to output a circuit breaker driving signal to the circuit breaker protection device according to a set strategy according to the overcurrent alarm signal;
  • the circuit breaker protection device is connected in series to the main circuit, and is configured to be triggered to the disconnection state in a self-triggering manner in response to the short-circuit current of the main circuit, or to be triggered to the disconnection state in an external triggering manner in response to the circuit breaker driving signal. status, causing the main circuit to be disconnected.
  • the system further includes: a relay, connected in series to the main circuit;
  • the circuit breaker protection device includes a fuse and a circuit breaker, and the fuse is connected in series with the circuit breaker;
  • the circuit breaker protection device being triggered to an off state in a self-triggering manner in response to the short circuit current includes:
  • the circuit breaker includes a pyrotechnic circuit breaker with an igniter and a drive control circuit; the drive control circuit includes:
  • a rectifier bridge connected to the igniter and connected to the control module through an external trigger interface
  • a current limiting and transient suppression unit connected to the fuse through an internal drive lead;
  • An isolation transformer is connected between the rectifier bridge and the current limiting and transient suppression unit.
  • the control module obtains the short-circuit current value according to the overcurrent alarm signal
  • the control module sends a signal to the circuit-breaker protection device.
  • the device outputs the circuit breaker driving signal.
  • the overcurrent alarm signal includes a short-circuit current related value
  • the short-circuit current related value is obtained based on the detection result of the Hall current sensor; if the monitored short-circuit current exceeds the preset threshold, the short-circuit current correlation value is obtained based on the detection result of the Hall current sensor. The short-circuit current correlation value is obtained from the detection result of the shunt.
  • the current monitoring device includes a shunt and a current detection chip
  • the shunt is connected in series to the main circuit and is used to output the sampling voltage
  • system further includes:
  • the drive circuit is connected to the current monitoring device, the circuit breaker protection device and the controller, and is used to detect the overcurrent alarm signal output by the current monitoring device or detect the circuit breaker protection output by the controller. In the case of a signal, the circuit breaker driving signal is output to the circuit breaker protection device.
  • the temperature detection sensor includes an NTC temperature detection sensor.
  • the circuit breaker protection device when a short circuit occurs in the main circuit, can be triggered to the off state in a self-triggering manner in response to the short circuit current of the main circuit, or can be triggered to the off state in an external triggering manner in response to the circuit breaker drive signal of the control module. In this way, even if there is a circuit break between the control module and the circuit breaker protection device, the circuit breaker protection device can still be triggered to the disconnected state through the self-triggering method. Therefore, the effectiveness of the main circuit circuit breaker protection can be improved. reliability.
  • Figure 1 is a schematic structural diagram of a short circuit protection system according to an embodiment of the present application.
  • Figure 2 is a schematic structural diagram of a short circuit protection system according to another embodiment of the present application.
  • Figure 3 is a schematic structural diagram of a short circuit protection system according to another embodiment of the present application.
  • Figure 4 is an enlarged view of the circuit breaker protection device of the short circuit protection system in the embodiment of Figure 3;
  • Figure 5 is a schematic diagram of the wiring of a shunt according to an embodiment of the present application.
  • Figure 6 shows the NTC temperature detection sensor in the short circuit protection system according to an embodiment of the present application
  • Figure 7 is a schematic diagram of the relationship between the main circuit short-circuit current I and the self-triggering action time t of the circuit breaker protection device according to an embodiment of the present application.
  • first information may also be called second information, and similarly, the second information may also be called first information. Therefore, features defined as “first” and “second” may explicitly or implicitly include one or more of these features.
  • “plurality” means two or more than two, unless otherwise explicitly and specifically limited.
  • Figure 1 is a schematic structural diagram of a short circuit protection system according to an embodiment of the present application.
  • a short circuit protection system includes a current monitoring device 110, a control module 12, and a circuit breaker protection device 13.
  • the current monitoring device 110 is used to monitor the current of the main circuit of the circuit system to be protected, and output an overcurrent alarm signal when a short-circuit current is detected. It can be understood that in the embodiment of the present application, when the current in the main circuit is greater than a specific value (for example, the first current threshold), it can be considered that the main circuit is short-circuited. In this case, the current in the main circuit is called a short-circuit current.
  • a specific value for example, the first current threshold
  • the control module 12 is configured to output a circuit breaker driving signal to the circuit breaker protection device 13 according to a set strategy according to the overcurrent alarm signal.
  • the circuit breaker protection device when a short circuit occurs in the main circuit, can be triggered to the off state in a self-triggering manner in response to the short-circuit current of the main circuit, or can be triggered to the off state in an external triggering manner in response to the circuit breaker driving signal of the control module. open state, thus disconnecting the main circuit.
  • the circuit breaker protection device can still be triggered to the off state through a self-triggering method, thus improving the reliability of the main circuit circuit breaker protection.
  • Figure 2 is a schematic structural diagram of a short circuit protection system according to another embodiment of the present application.
  • the relay is connected in series to the main circuit 21 and is used to disconnect the main circuit 21 in response to the disconnection control signal of the control module 12 .
  • the relays include a main positive relay 141 and a main negative relay 142 .
  • the main positive relay 141 and the main negative relay 142 are respectively connected in series to the main circuit 21 .
  • the control module 12 can output a disconnection control signal to the main positive relay 141 and the main negative relay 142 according to the overcurrent alarm signal according to the set strategy, so that the main positive relay 141 and the main negative relay 142 are disconnected.
  • the negative relay 142 is disconnected, thereby disconnecting the main circuit 21 of the power battery system 31 .
  • the current monitoring device includes a current sensor and a current detection chip.
  • the current sensor may include a shunt 111, for example.
  • the shunt 111 is connected in series to the main circuit 21 and is used to output the current detection sampling voltage of the main circuit; the current detection chip is used to output an over-current alarm containing the voltage value of the sampling voltage when a short-circuit current is detected based on the sampling voltage. Signal.
  • the overcurrent warning signal may include other types of short-circuit current related values, or may not include short-circuit current related values.
  • the current monitoring device of the present application is not limited to this.
  • the current sensor includes a Hall current sensor. The Hall current sensor can be placed on the copper bar of the main circuit 21, induce the magnetic field generated by the current in the copper bar through the Hall effect, and output the current detection sample of the main circuit. Voltage.
  • the current detection device includes a shunt 111 and a Hall current sensor.
  • the overcurrent alarm signal output by the current monitoring device includes short-circuit current related values, such as sampling voltage values; among them, if the short-circuit current monitored by the current monitoring device does not exceed the preset threshold, the short-circuit current related value is obtained based on the detection results of the Hall current sensor. value, if the monitored short-circuit current exceeds the preset threshold, the relevant value of the short-circuit current is obtained based on the detection result of the shunt.
  • short-circuit current of the main circuit is less than 500A
  • short-circuit protection control can be performed based on the detection results of the Hall current sensor. If the short-circuit current of the main circuit is greater than or equal to the set 500A, short-circuit protection control can be carried out based on the detection results of the shunt.
  • a shunt and a Hall current sensor are used to detect the short-circuit current of the main circuit. If the short-circuit current does not exceed the preset threshold, select the detection result of the Hall current sensor for short-circuit protection control, and verify the detection result of the Hall current sensor with the detection result of the shunt; if the short-circuit current exceeds the preset threshold, select the shunt The detection results of the device are used for short circuit protection control.
  • a shunt and a Hall current sensor are used to detect the current of the main circuit. It is compatible with the advantages of the shunt's large current range and low accuracy and the Hall current sensor's small current range and high accuracy.
  • the short-circuit protection response speed can be improved based on the rapid detection of the shunt, thereby reducing or avoiding the adverse impact of the short-circuit current on the main circuit.
  • control module 12 includes a controller and a drive circuit; the controller is connected to the current monitoring device, and is used to output a circuit breaker protection signal to the drive circuit when an overcurrent alarm signal output by the current monitoring device is detected; the driver The circuit is connected to the circuit breaker protection device 13 and the controller, and is used to output a circuit breaker driving signal to the circuit breaker protection device 13 when an overcurrent alarm signal output by the current monitoring device is detected, so that the circuit breaker protection device 13 is triggered by an external triggering method. disconnected state, thus disconnecting the main circuit 21.
  • the driving circuit is also connected to the current monitoring device, and is used to output a circuit breaker driving signal to the circuit breaker protection device 13 when an overcurrent alarm signal output by the current monitoring device is detected; in this way, the current monitoring device can drive the circuit breaker.
  • the circuit directly triggers the circuit break protection device 13, which can improve the reliability and timeliness of the circuit break protection.
  • the driving circuit may include a dedicated driving chip, but is not limited thereto.
  • the controller obtains the short-circuit current value based on the over-current alarm signal; when the short-circuit current value does not exceed the second current threshold, outputs a disconnection control signal to the relay; and, when the short-circuit current value exceeds the second current threshold In the case of , the circuit breaker driving signal is output to the circuit breaker protection device 13 .
  • outputting the circuit-breaking driving signal to the circuit-breaking protection device 13 includes:
  • outputting a circuit-breaking driving signal to the circuit-breaking protection device 13 also includes:
  • the circuit-breaker drive signal is output to the circuit-breaker protection device 13 , and the circuit-breaker protection device 13 is disconnected within the second period of time. 13 is not triggered, the circuit breaker driving signal is output to the circuit breaker protection device 13 again; wherein the second duration is longer than the first duration.
  • outputting a circuit-breaking driving signal to the circuit-breaking protection device 13 also includes:
  • a disconnection control signal is output to the relay, wherein the third period of time is greater than the second period of time.
  • Figure 3 is a schematic structural diagram of a short circuit protection system according to another embodiment of the present application.
  • the short-circuit protection system includes a shunt 111 , a high-voltage monitoring control module 12 , and a circuit breaker protection device 13 .
  • the high-voltage monitoring control module 12 may include a single micro control unit chip 122 or other types of control chips.
  • the high-voltage part and the low-voltage part are isolated from each other by an isolation power chip 126 and a signal isolation chip 127 .
  • the external interface of the low-voltage part includes a power signal interface, a CAN signal interface, a wake-up signal interface, a collision signal interface, a Hall current sensor signal interface, and a drive signal interface of the circuit breaker protection device 13 .
  • the external interface of the high-voltage part includes a temperature acquisition signal interface, a voltage acquisition signal interface, and a high-voltage loop reference ground signal interface for the shunt 111.
  • the shunt 111 is connected in series to the main circuit 21 and is used to output the current detection sampling voltage of the main circuit.
  • the current detection chip 125 detects a short-circuit current based on the sampling voltage, it can use the overcurrent alarm signal to directly drive the dedicated driver chip 123 through the hardware circuit to trigger the circuit breaker protection device 13 .
  • the current detection chip 125 can also send the overcurrent alarm signal to the MCU chip 122; the MCU chip 122 triggers the circuit breaker protection device 13 through the dedicated drive chip 123 according to the set strategy based on the short-circuit current related value contained in the overcurrent alarm signal. .
  • the internal drive interface of the drive control board 133 is connected to the isolation unit through the current limiting and transient suppression unit.
  • the primary side of the transformer and the secondary side of the isolation transformer are connected to the igniter drive interface of the pyrotechnic circuit breaker 132 through the rectifier bridge.
  • the igniter pushes the push rod to cut off the main circuit of the pyrotechnic circuit breaker 132, so that the circuit breaker protection device 13 is triggered to the disconnected state; the second method is self-triggering, and the pyrotechnic circuit breaker 132
  • the igniter is triggered by the internal driving voltage generated by the melting and arcing of the thermal fuse 131.
  • the short-circuit current causes the thermal fuse 131 to melt and arc to generate an internal driving voltage, which generates a current in the internal driving lead, and the current passes through the current limiting and transient suppression unit and the isolation transformer.
  • the igniter of the pyrotechnic circuit breaker 132 is triggered.
  • the igniter pushes the push rod to cut off the main circuit of the pyrotechnic circuit breaker 132, causing the circuit breaker protection device 13 to be triggered to the disconnected state, thus disconnecting the main circuit 21 of the battery system 31.
  • the resistance value or breakdown voltage of the current limiting and transient suppression unit can be adjusted to set the self-triggering condition of the circuit breaker protection device 13 .
  • the shunt 111 is configured with a first temperature output terminal group, a second temperature output terminal group, a first voltage output terminal group, and a second voltage output terminal group; wherein: the first temperature output terminal group and the second temperature output terminal group The output terminal group is used to output the detected temperatures on both sides of the shunt 111 respectively; the first voltage output terminal group is used to output the high-speed sampling voltage at both ends of the shunt 111; the second voltage output terminal group is used to output the low-speed sampling voltage at both ends of the shunt.
  • the current detection chip 125 of the control module is connected to the shunt 111 through multiple pins (Pin), wherein the pin Pin1 and the pin Pin2 are connected to the first temperature output terminal group at one end of the shunt 111 for Obtain the temperature at one end of the shunt 111; pins Pin8 and Pin9 are connected to the second temperature output terminal group at the other end of the shunt 111 for obtaining the temperature at the other end of the shunt 111; pins Pin4 and Pin5 are connected to The first voltage output terminal group at both ends of the alloy of the shunt 111 is used to obtain the sampling voltage at both ends of the alloy of the shunt 111.
  • Pins Pin3 and Pin6 are connected to the second voltage output terminal group at both ends of the alloy of the shunt 111.
  • pin 7 is used to measure the high-voltage loop reference ground.
  • one of the first voltage output terminal group and the second voltage output terminal group outputs a high-speed sampling voltage, and the other group outputs a low-speed sampling voltage.
  • NTC Negative Temperature Coefficient, negative temperature coefficient
  • thermistors can be respectively set at both ends of the shunt 111 to detect the temperatures at both ends of the shunt 111 respectively.
  • the first temperature output terminal group and the second temperature output terminal group of the shunt 111 are respectively connected to corresponding NTC thermistors.
  • the current detection chip 125 is connected to the first temperature output terminal group through the pin Pin1 and the pin Pin2 and the third temperature output terminal group.
  • the pins Pin8 and Pin9 connected to the two temperature output terminal groups obtain the temperature detection signals at both ends of the shunt 111 .
  • NTC temperature detection sensors 151 are provided at both ends of the circuit breaker protection device 13 for detecting the temperature of the circuit breaker protection device 13; when the control module 12 monitors that the temperature of the circuit breaker protection device 13 reaches 130°C , sending out a first-level over-temperature alarm signal; when the temperature reaches 140 degrees Celsius, a second-level over-temperature alarm signal is sent out. It can be understood that in another embodiment, only one temperature detection sensor may be provided.
  • a current of 500A is suitable for a 50u ⁇ shunt.
  • the accuracy of the shunt can be reduced, for example, controlled within 5%, and the shunt is calibrated and compensated. Through the calibration compensation of the shunt, the impact of the reduction in the accuracy of the shunt on the measurement is reduced.
  • the calibration of the shunt 111 includes the calibration of the initial resistance value, the calibration of the temperature coefficient, the calibration of the long-term stability parameters, and the calibration of the thermoelectric coefficient.
  • the initial resistance, temperature coefficient, long-term stability parameter, thermoelectric coefficient of the shunt 111 and the operational amplifier gain coefficient and offset of the control module 12 are calibrated, and the initial value obtained by the calibration is
  • the resistance, temperature coefficient, long-term stability parameters, thermoelectric coefficient, op amp gain coefficient, and offset are marked with two microcodes, and the calibrated parameters are written into the MCU chip 122.
  • thermoelectric coefficient EMF of the shunt The metal terminal and the alloy terminal of the shunt are two different electrical conductors. When there is a temperature difference, a potential difference will occur between the two different electrical conductors, and the potential difference will be superimposed to the actual collected voltage, leading to measurement errors.
  • a set number of shunts from the same batch as the shunt can be sampled and measured to obtain the average thermoelectric coefficient EMF of the set number of shunts.
  • the average thermoelectric coefficient EMF can be used for the shunt.
  • the temperature coefficient TCR refers to the proportion of the shunt resistance that changes with temperature.
  • the temperature coefficient is nonlinear. Therefore, it is necessary to select a shunt with a TCR as low as possible to reduce the difficulty of later calibration.
  • the data reference for this parameter must be clearly defined as the TCR of the entire shunt.
  • the temperature drift distribution curve of the same batch of shunts is analyzed using a regression analysis method to obtain the formula of the temperature drift distribution curve, that is, the change formula of the resistance drift of the shunt relative to the temperature value.
  • This formula must be at least a cubic function (regression parabola). More accurately describes the temperature drift curve changes.
  • the cubic function has 4 coefficients. In theory, at least 4 measurement points can meet the requirements. An additional temperature measurement point is added for closed-loop detection.
  • the compensation value for each degree Celsius can be obtained through special software.
  • This compensation value can integrate the initial accuracy error and be pre-stored in the E2PROM of the MCU chip through the bus through a lookup table to improve the accuracy of the shunt resistance. Compensation efficiency.
  • the initial value of the shunt temperature coefficient TCR is 1 (20°C ⁇ 30°C), from -40°C ⁇ 150 °C, set the T TCR value with a gradient of 10°C.
  • the T TCR is obtained by looking up the table based on the average value of the two temperatures of the shunt:
  • the calibration of the controller's operational amplifier gain coefficient k and offset b can be completed by actual measurement and calibration of the matching shunt on the production line.
  • the sampling range is calibrated in sections.
  • the current calibration interval is exemplarily set as shown in Table 2:
  • control module 12 obtains the voltage value of the sampling voltage of the shunt 111, and obtains the calibrated short-circuit current value according to the pre-stored calibration parameters of the shunt 111 and the voltage value of the sampling voltage, wherein the pre-stored calibration parameters at least include the following parts or All: Calibrated initial resistance, temperature coefficient, long-term stability parameters, thermoelectric coefficient of shunt 111.
  • control module 12 obtains the calibrated short-circuit current value I according to the following formula:
  • V measure is the voltage value of the sampling voltage of the shunt 111;
  • R shunt is the calibrated initial resistance value of the shunt 111;
  • V EMF is the thermoelectric voltage of the shunt 111.
  • V EMF EMF ⁇ (T 1 -T 2 )
  • V EMF EMF ⁇ (T 2 -T 1 ) during charging
  • L LTS is the long-term stability coefficient of the shunt 111, k is the gain coefficient of the operational amplifier;
  • b is the offset amount;
  • T 1 is the temperature value collected by the temperature detection sensor at one end of the shunt 111;
  • T 2 is the temperature value collected by the temperature detection sensor at the other end of the shunt 111;
  • EMF is the thermoelectric value of the shunt
  • the short-circuit protection strategy of one embodiment of the present application is described as follows. It can be understood that the present application is not limited to this.
  • the control module 12 determines that the current in the main circuit is less than the first current threshold (I0) and receives a high-voltage cutoff instruction from the BMS (Battery Management System) of the battery system 31 , for example, Then the main positive relay 141 and the main negative relay 142 are controlled to disconnect the main circuit, and the relays are used for short-circuit protection; when the control module 12 determines that the current in the main circuit is less than the first current threshold (I0), and no high-voltage interruption instruction is received, Then the current of the main circuit 21 is regarded as the normal operating current and no processing is performed.
  • the BMS Battery Management System
  • control module 12 when the control module 12 determines that the current in the main circuit 21 is greater than or equal to the first current threshold (I0) and less than the second current threshold (I1), it delays for a third time (t3) and controls the main circuit.
  • the positive relay 141 and the main negative relay 142 disconnect the main circuit 21, and the relay is used for short circuit protection.
  • the second current threshold is a critical value of current at which the relay can switch between normal on and off.
  • control module 12 when the control module 12 determines that the current in the main circuit 21 is greater than or equal to the second current threshold (I1) and less than the third current threshold (I2), it delays the second time period (t2) and drives the circuit breaker protection. device 13, so that the circuit breaker protection device 13 is externally triggered to disconnect the main circuit 21, and the external trigger circuit breaker protection device 13 is used for short circuit protection.
  • the control module 12 detects that the circuit breaker protection device 13 is in a non-triggered state within the third period of time (t3), controls the main positive relay 141 and the main negative relay 142 to disconnect the main circuit 21, and uses relays to perform the operation.
  • Short circuit protection relay cuts off with load. After the relay is disconnected within this short-circuit current range, a voltage potential will be formed between the relay contacts, so that the electric energy required to melt the thermal fuse 131 will not be sufficient, so the circuit-breaker protection device 13 does not have self-triggering short-circuit protection capability.
  • control module 12 when the control module 12 determines that the current in the main circuit 21 is greater than or equal to the third current threshold (I2) and less than the fourth current threshold (I3), it delays the second time period (t2) and drives the circuit breaker protection. device 13, so that the circuit breaker protection device 13 is externally triggered to disconnect the main circuit 21, and the external trigger circuit breaker protection device 13 is used for short circuit protection.
  • the control module 12 determines that the current in the main circuit 21 is greater than or equal to the fourth current threshold (I3) and less than the fifth current threshold (I4), the thermal fuse 131 is blown and the self-triggered circuit breaker protection device 13 is triggered early. After the second delay time (t2) of the controller, the main circuit 21 is triggered to disconnect, and the circuit breaker protection device 13 performs self-triggered short-circuit protection.
  • the fourth current threshold is the corresponding short-circuit current value when the thermal fuse blows and the protection time of the self-triggered circuit breaker protection device is equal to the second duration, so that the circuit breaker protection device can be self-triggered within the second duration.
  • the control module 12 If the circuit breaker protection device 13 does not operate due to self-triggering or two external triggers, and the control module 12 detects that the circuit breaker protection device 13 is in a non-triggered state within the third period of time (t3), it controls the main positive relay 141 and the main negative relay 142 to disconnect.
  • the main circuit 21 uses a relay for short-circuit protection, and the relay cuts off with load.
  • the control module 12 If the circuit breaker protection device 13 is neither self-triggered nor externally triggered, and the control module 12 detects that the circuit breaker protection device 13 is in a non-triggered state within the second time period (t2), it drives the circuit breaker protection device 13 so that the circuit breaker protection device 13 is externally triggered.
  • the main circuit 21 is disconnected and an externally triggered circuit breaker protection device 13 is used for short circuit protection.
  • the first current threshold is 1000A
  • the second current threshold is 1500A
  • the third current threshold is 4300A
  • the fourth current threshold is 4700A
  • the fifth current threshold is 6000A
  • the sixth current threshold is 7500A
  • the first duration t1 is 5ms
  • the second duration t2 is 100ms
  • the third duration t3 is 200ms. It can be understood that the present application is not limited to this.
  • the control module when a short circuit occurs in the main circuit, the control module can promptly drive the circuit breaker protection device according to the current signal of the main circuit, so that the circuit breaker protection device disconnects the main circuit in time to protect the main circuit. For example, based on the rapid detection results of the shunt, the control module can drive the circuit breaker protection device to trigger an external trigger to disconnect the main circuit in a very short time (for example, the first delay time is 5ms), so that when a large current short circuit occurs, the control module can quickly Protect the main circuit.
  • the control module can drive the circuit breaker protection device to trigger an external trigger to disconnect the main circuit in a very short time (for example, the first delay time is 5ms), so that when a large current short circuit occurs, the control module can quickly Protect the main circuit.
  • curve 71 in the figure represents the relationship between the main circuit short-circuit current I (kA) and the self-triggering action time t (s) of the circuit breaker protection device 13.
  • the circuit-breaker protection device 13 can self-trigger within time t1 (5ms); when the short-circuit current is I3 (4700A) ⁇ I5 (7500A), the circuit-breaker protection device 13 can trigger at time t2 (100ms). It can self-trigger within time t3 (200ms) when the short-circuit current is I2 (4300A) ⁇ I3 (4700).

Abstract

A short-circuit protection system, and a traction battery system of an electric vehicle. The short-circuit protection system comprises: a current monitoring apparatus (110), a control module (12) and an open-circuit protection apparatus (13), wherein the current monitoring apparatus (110) is used for monitoring the current of a main loop of a circuit system to be protected, and outputting an overcurrent alarm signal when a short-circuit current is detected; the control module (12) is used for outputting, according to the overcurrent alarm signal, an open-circuit driving signal to the open-circuit protection apparatus (13) according to a set strategy; and the open-circuit protection apparatus (13) is connected in series to the main loop, and is used for being triggered, in response to a short-circuit current in the main loop and in a self-triggered manner, to enter a disconnection state, or being triggered, in response to the open-circuit driving signal and in an externally triggered manner, to enter the disconnection state, such that the main loop is disconnected.

Description

短路保护系统及电动交通工具的动力电池系统Short circuit protection system and power battery system for electric vehicles
本申请要求于2022年6月8日提交国家知识产权局、申请号为2022106408945、申请名称为“短路保护系统及电动交通工具的动力电池系统”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims priority to the Chinese patent application filed with the State Intellectual Property Office on June 8, 2022, with application number 2022106408945 and the application name "Short-circuit protection system and power battery system for electric vehicles", the entire content of which is incorporated by reference. incorporated in this application.
技术领域Technical field
本申请涉及动力电池技术领域,具体涉及一种短路保护系统及电动交通工具的动力电池系统。This application relates to the technical field of power batteries, and specifically to a short-circuit protection system and a power battery system for electric vehicles.
背景技术Background technique
为了确保新能源汽车动力电池系统安全性,一般在动力电池系统中安装有断路保护部件,当产生短路现象时,能通过断路保护装置切断短路回路。In order to ensure the safety of the power battery system of new energy vehicles, circuit break protection components are generally installed in the power battery system. When a short circuit occurs, the circuit break protection device can cut off the short circuit loop.
相关技术中,通过外部控制器触发的方式驱动断路保护装置进行断路保护。然而,当外部控制器与断路保护装置之间断路时,无法及时触发断路保护装置,导致无法及时对电池系统的主回路进行断路保护。In the related art, the circuit breaker protection device is driven to perform circuit breaker protection by triggering an external controller. However, when the circuit between the external controller and the circuit breaker protection device is broken, the circuit breaker protection device cannot be triggered in time, resulting in the inability to perform circuit breaker protection on the main circuit of the battery system in time.
发明内容Contents of the invention
为解决或部分解决相关技术中存在的问题,本申请提供一种短路保护系统及电动交通工具的动力电池系统,能够提高断路保护的可靠性。In order to solve or partially solve the problems existing in related technologies, this application provides a short circuit protection system and a power battery system for electric vehicles, which can improve the reliability of circuit breaker protection.
本申请一方面提供一种短路保护系统,包括:电流监测装置、控制模块、断路保护装置;On the one hand, this application provides a short-circuit protection system, including: a current monitoring device, a control module, and a circuit breaker protection device;
所述电流监测装置用于监测待保护电路系统的主回路的电流,且在监测到短路电流的情况下输出过流告警信号;The current monitoring device is used to monitor the current of the main circuit of the circuit system to be protected, and output an overcurrent alarm signal when a short-circuit current is detected;
所述控制模块用于根据所述过流告警信号,按设定策略向所述断路保护装置输出断路驱动信号;The control module is configured to output a circuit breaker driving signal to the circuit breaker protection device according to a set strategy according to the overcurrent alarm signal;
所述断路保护装置串联于所述主回路,用于响应于所述主回路的短路电流以自触发方式被触发至断开状态,或响应于所述断路驱动信号以外触发方式被触发至断开状态,使得断开所述主回路。The circuit breaker protection device is connected in series to the main circuit, and is configured to be triggered to the disconnection state in a self-triggering manner in response to the short-circuit current of the main circuit, or to be triggered to the disconnection state in an external triggering manner in response to the circuit breaker driving signal. status, causing the main circuit to be disconnected.
一实施例中,所述系统还包括:继电器,串联于所述主回路;In one embodiment, the system further includes: a relay, connected in series to the main circuit;
所述控制模块还用于:根据所述过流告警信号,按所述设定策略向所述继电器输出断开控制信号,使所述继电器断开,使得断开所述主回路。The control module is also configured to: according to the overcurrent alarm signal, output a disconnection control signal to the relay according to the setting strategy, so that the relay is disconnected, so that the main circuit is disconnected.
一实施例中,所述断路保护装置包括熔断器和断路器,所述熔断器与所述断路器串联;In one embodiment, the circuit breaker protection device includes a fuse and a circuit breaker, and the fuse is connected in series with the circuit breaker;
所述断路保护装置响应于所述短路电流以自触发方式被触发至断开状态包括:The circuit breaker protection device being triggered to an off state in a self-triggering manner in response to the short circuit current includes:
所述熔断器响应于所述短路电流熔断燃弧而产生内部驱动电压,使得所述断路器响应于所述内部驱动电压而被触发至断开状态。The fuse melts and arcs in response to the short-circuit current to generate an internal drive voltage, so that the circuit breaker is triggered to an open state in response to the internal drive voltage.
一实施例中,所述断路器包括具有点火器的烟火断路器以及驱动控制电路;所述驱动控制电路包括:In one embodiment, the circuit breaker includes a pyrotechnic circuit breaker with an igniter and a drive control circuit; the drive control circuit includes:
整流桥,与所述点火器连接,并通过外部触发接口与所述控制模块连接;A rectifier bridge, connected to the igniter and connected to the control module through an external trigger interface;
限流和瞬态抑制单元,通过内部驱动引线与所述熔断器连接;A current limiting and transient suppression unit connected to the fuse through an internal drive lead;
隔离变压器,连接于所述整流桥和所述限流和瞬态抑制单元之间。An isolation transformer is connected between the rectifier bridge and the current limiting and transient suppression unit.
一实施例中,所述控制模块,根据所述过流告警信号,按设定策略向所述断路保护装置输出断路驱动信号,以及向所述继电器输出断开控制信号包括:In one embodiment, the control module, according to the overcurrent alarm signal, outputs a circuit-breaking driving signal to the circuit-breaking protection device according to a set strategy, and outputs a disconnecting control signal to the relay, including:
所述控制模块根据所述过流告警信号获得短路电流值;The control module obtains the short-circuit current value according to the overcurrent alarm signal;
在所述短路电流值不超过第二电流阈值的情况下,向所述继电器输出所述断开控制信号,以及,在所述短路电流值超过所述第二电流阈值的情况下,向所述断路保护装置输出所述断路驱动信号。When the short-circuit current value does not exceed the second current threshold, the disconnection control signal is output to the relay, and when the short-circuit current value exceeds the second current threshold, the disconnection control signal is output to the relay. The circuit breaker protection device outputs the circuit breaker driving signal.
一实施例中,所述控制模块在所述短路电流值超过所述第二电流阈值的情况下,向所述断路保护装置输出所述断路驱动信号,包括:In one embodiment, when the short-circuit current value exceeds the second current threshold, the control module outputs the circuit-breaking driving signal to the circuit-breaking protection device, including:
所述控制模块在所述短路电流值小于第五电流阈值、大于或等于所述第二电流阈值,且在第二时长内所述断路保护装置未被自触发的情况下,向所述断路保护装置输出所述断路驱动信号。When the short-circuit current value is less than the fifth current threshold and greater than or equal to the second current threshold, and the circuit-breaker protection device is not self-triggered within a second period of time, the control module sends a signal to the circuit-breaker protection device. The device outputs the circuit breaker driving signal.
一实施例中,所述控制模块在所述短路电流值超过所述第二电流阈值的情况下,向所述断路保护装置输出所述断路驱动信号,还包括:In one embodiment, when the short-circuit current value exceeds the second current threshold, the control module outputs the circuit-breaking driving signal to the circuit-breaking protection device, and further includes:
所述控制模块在所述短路电流值大于或等于所述第五电流阈值,且在第一时长内所述断路保护装置未被自触发的情况下,向所述断路保护装置输出所述断路驱动信号,以及,在第二时长内所述断路保护装置未被触发的情况下,再次向所述断路保护装置输出断路驱动信号;其中所述第二时长大于所述第一时长。The control module outputs the circuit breaker drive to the circuit breaker protection device when the short-circuit current value is greater than or equal to the fifth current threshold and the circuit breaker protection device is not self-triggered within the first period of time. signal, and, if the circuit breaker protection device is not triggered within a second period of time, outputting a circuit breaker driving signal to the circuit breaker protection device again; wherein the second period of time is greater than the first period of time.
一实施例中,所述控制模块在所述短路电流值超过所述第二电流阈值的情况下,向所述断路保护装置输出所述断路驱动信号,还包括:In one embodiment, when the short-circuit current value exceeds the second current threshold, the control module outputs the circuit-breaking driving signal to the circuit-breaking protection device, and further includes:
所述控制模块在第三时长内所述断路保护装置未被触发的情况下,向所述继电器输出断开控制信号,其中所述第三时长大于所述第二时长。The control module outputs a disconnection control signal to the relay when the circuit breaker protection device is not triggered within a third period of time, wherein the third period of time is greater than the second period of time.
一实施例中,所述电流监测装置包括分流器和霍尔电流传感器;In one embodiment, the current monitoring device includes a shunt and a Hall current sensor;
所述过流告警信号包含短路电流相关值;The overcurrent alarm signal includes a short-circuit current related value;
其中,若所述电流监测装置监测到的短路电流不超过预设阈值,依据所述霍尔电流传感器的检测结果获得所述短路电流相关值,若监测到的短路电流超过预设阈值,则依据所述分流器的检测结果获得所述短路电流相关值。Wherein, if the short-circuit current monitored by the current monitoring device does not exceed the preset threshold, the short-circuit current related value is obtained based on the detection result of the Hall current sensor; if the monitored short-circuit current exceeds the preset threshold, the short-circuit current correlation value is obtained based on the detection result of the Hall current sensor. The short-circuit current correlation value is obtained from the detection result of the shunt.
一实施例中,所述电流监测装置包括分流器和电流检测芯片;In one embodiment, the current monitoring device includes a shunt and a current detection chip;
所述分流器串联于所述主回路,用于输出采样电压;The shunt is connected in series to the main circuit and is used to output the sampling voltage;
所述电流检测芯片用于在依据所述采样电压判断监测到短路电流的情况下,输出包含所述采样电压值的过流告警信号;The current detection chip is configured to output an overcurrent alarm signal including the sampling voltage value when a short-circuit current is detected based on the sampling voltage;
所述控制模块还用于根据所述分流器的预存校准参数和所述采样电压的电压值,获得校准的短路电流值,其中所述预存校准参数至少包括以下部分或全部:校准后初始阻值、温度系数、长期稳定性参数、热电系数。The control module is also used to obtain the calibrated short-circuit current value based on the pre-stored calibration parameters of the shunt and the voltage value of the sampling voltage, wherein the pre-stored calibration parameters include at least some or all of the following: initial resistance value after calibration , temperature coefficient, long-term stability parameters, thermoelectric coefficient.
一实施例中,所述系统还包括:In one embodiment, the system further includes:
温度检测传感器,设置于所述断路保护装置的两端或一端,用于输出所述断路保护装置的温度检测值;Temperature detection sensors are provided at both ends or one end of the circuit breaker protection device and are used to output the temperature detection value of the circuit breaker protection device;
所述控制模块,还用于在所述温度检测值达到设定温度阈值时,发出过温报警信号。The control module is also used to send an over-temperature alarm signal when the temperature detection value reaches a set temperature threshold.
一实施例中,所述电流监测装置包括分流器;In one embodiment, the current monitoring device includes a shunt;
所述分流器配置有第一温度输出端组、第二温度输出端组、第一电压输出端组、第二电压输出端组;其中:The shunt is configured with a first temperature output terminal group, a second temperature output terminal group, a first voltage output terminal group, and a second voltage output terminal group; wherein:
所述第一温度输出端组和第二温度输出端组用于分别输出所述分流器两侧的检测温度;The first temperature output terminal group and the second temperature output terminal group are used to respectively output the detected temperatures on both sides of the shunt;
所述第一电压输出端组用于输出所述分流器两端的高速采样电压值;所述第二电压输出端组用于输出所述分流器两端的低速采样电压值。The first voltage output terminal group is used to output the high-speed sampling voltage value at both ends of the shunt; the second voltage output terminal group is used to output the low-speed sampling voltage value at both ends of the shunt.
一实施例中,所述控制模块包括控制器和驱动电路;In one embodiment, the control module includes a controller and a drive circuit;
所述控制器与所述电流监测装置连接,用于在检测到所述电流监测装置输出的所述过流告警信号的情况下,向所述驱动电路输出断路保护信号;The controller is connected to the current monitoring device and is configured to output a circuit breaker protection signal to the drive circuit when the overcurrent alarm signal output by the current monitoring device is detected;
所述驱动电路与所述电流监测装置、断路保护装置及控制器连接,用于在检测到所述电流监测装置输出的所述过流告警信号或检测到所述控制器输出的所述断路保护信号的情况下,向所述断路保护装置输出所述断 路驱动信号。The drive circuit is connected to the current monitoring device, the circuit breaker protection device and the controller, and is used to detect the overcurrent alarm signal output by the current monitoring device or detect the circuit breaker protection output by the controller. In the case of a signal, the circuit breaker driving signal is output to the circuit breaker protection device.
一实施例中,所述温度检测传感器包括NTC温度检测传感器。In one embodiment, the temperature detection sensor includes an NTC temperature detection sensor.
本申请另一方面提供一种电动交通工具的动力电池系统,包括如上任一项所述的短路保护系统。Another aspect of the present application provides a power battery system for an electric vehicle, including the short-circuit protection system as described in any one of the above.
本申请提供的技术方案可以包括以下有益效果:The technical solution provided by this application can include the following beneficial effects:
本申请的实施例中,当主回路发生短路时,断路保护装置能够响应于主回路的短路电流以自触发方式被触发至断开状态,或响应于控制模块的断路驱动信号以外触发方式被触发至断开状态,从而断开所述主回路,这样,即使控制模块与断路保护装置之间断路,断路保护装置仍然能够通过自触发方式被触发至断开状态,因此,能够提高主回路断路保护的可靠性。In embodiments of the present application, when a short circuit occurs in the main circuit, the circuit breaker protection device can be triggered to the off state in a self-triggering manner in response to the short circuit current of the main circuit, or can be triggered to the off state in an external triggering manner in response to the circuit breaker drive signal of the control module. In this way, even if there is a circuit break between the control module and the circuit breaker protection device, the circuit breaker protection device can still be triggered to the disconnected state through the self-triggering method. Therefore, the effectiveness of the main circuit circuit breaker protection can be improved. reliability.
应当理解的是,以上的一般描述和后文的细节描述仅是示例性和解释性的,并不能限制本申请。It should be understood that the above general description and the following detailed description are only exemplary and explanatory, and do not limit the present application.
附图说明Description of the drawings
通过结合附图对本申请示例性实施方式进行更详细的描述,本申请的上述以及其它目的、特征和优势将变得更加明显,其中,在本申请示例性实施方式中,相同的参考标号通常代表相同部件。The above and other objects, features and advantages of the present application will become more apparent through a more detailed description of the exemplary embodiments of the present application in conjunction with the accompanying drawings, in which the same reference numerals generally represent Same parts.
图1是本申请一实施例的短路保护系统的结构示意图;Figure 1 is a schematic structural diagram of a short circuit protection system according to an embodiment of the present application;
图2是本申请另一实施例的短路保护系统的结构示意图;Figure 2 is a schematic structural diagram of a short circuit protection system according to another embodiment of the present application;
图3是本申请另一实施例的短路保护系统的结构示意图;Figure 3 is a schematic structural diagram of a short circuit protection system according to another embodiment of the present application;
图4是图3实施例的短路保护系统的断路保护装置的放大图;Figure 4 is an enlarged view of the circuit breaker protection device of the short circuit protection system in the embodiment of Figure 3;
图5是本申请一实施例的分流器的布线示意图;Figure 5 is a schematic diagram of the wiring of a shunt according to an embodiment of the present application;
图6示出本申请一实施例的短路保护系统中的NTC温度检测传感器;Figure 6 shows the NTC temperature detection sensor in the short circuit protection system according to an embodiment of the present application;
图7是本申请一实施例的主回路短路电流I与断路保护装置自触发动作时间t的关系示意图。Figure 7 is a schematic diagram of the relationship between the main circuit short-circuit current I and the self-triggering action time t of the circuit breaker protection device according to an embodiment of the present application.
具体实施方式Detailed ways
下面将参照附图更详细地描述本申请的实施方式。虽然附图中显示了本申请的实施方式,然而应该理解,可以以各种形式实现本申请而不应被这里阐述的实施方式所限制。相反,提供这些实施方式是为了使本申请更加透彻和完整,并且能够将本申请的范围完整地传达给本领域的技术人员。Embodiments of the present application will be described in more detail below with reference to the accompanying drawings. Although embodiments of the present application are shown in the drawings, it should be understood that the present application may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art.
在本申请使用的术语是仅仅出于描述特定实施例的目的,而非旨在限制本申请。在本申请和所附权利要求书中所使用的单数形式的“一种”、 “所述”和“该”也旨在包括多数形式,除非上下文清楚地表示其他含义。还应当理解,本文中使用的术语“和/或”是指并包含一个或多个相关联的列出项目的任何或所有可能组合。应当理解,尽管在本申请可能采用术语“第一”、“第二”、“第三”等来描述各种信息,但这些信息不应限于这些术语。这些术语仅用来将同一类型的信息彼此区分开。例如,在不脱离本申请范围的情况下,第一信息也可以被称为第二信息,类似地,第二信息也可以被称为第一信息。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。The terminology used in this application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used in this application and the appended claims, the singular forms "a," "the" and "the" are intended to include the plural forms as well, unless the context clearly dictates otherwise. It will also be understood that the term "and/or" as used herein refers to and includes any and all possible combinations of one or more of the associated listed items. It should be understood that although the terms "first", "second", "third", etc. may be used in this application to describe various information, the information should not be limited to these terms. These terms are only used to distinguish information of the same type from each other. For example, without departing from the scope of the present application, the first information may also be called second information, and similarly, the second information may also be called first information. Therefore, features defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of this application, "plurality" means two or more than two, unless otherwise explicitly and specifically limited.
以下结合附图详细描述本申请实施例的技术方案。The technical solutions of the embodiments of the present application are described in detail below with reference to the accompanying drawings.
图1是本申请一实施例的短路保护系统的结构示意图。Figure 1 is a schematic structural diagram of a short circuit protection system according to an embodiment of the present application.
参见图1,一种短路保护系统,包括电流监测装置110、控制模块12、断路保护装置13。Referring to Figure 1, a short circuit protection system includes a current monitoring device 110, a control module 12, and a circuit breaker protection device 13.
电流监测装置110,用于监测待保护电路系统的主回路的电流,且在监测到短路电流的情况下输出过流告警信号。可以理解的,本申请实施例中,主回路中的电流大于特定值(例如第一电流阈值)的情况下可以认为主回路发生短路,将这种情况下主回路中的电流称为短路电流。The current monitoring device 110 is used to monitor the current of the main circuit of the circuit system to be protected, and output an overcurrent alarm signal when a short-circuit current is detected. It can be understood that in the embodiment of the present application, when the current in the main circuit is greater than a specific value (for example, the first current threshold), it can be considered that the main circuit is short-circuited. In this case, the current in the main circuit is called a short-circuit current.
控制模块12,用于根据过流告警信号,按设定策略向断路保护装置13输出断路驱动信号。The control module 12 is configured to output a circuit breaker driving signal to the circuit breaker protection device 13 according to a set strategy according to the overcurrent alarm signal.
断路保护装置13,串联于主回路,用于响应于主回路的短路电流以自触发方式被触发至断开状态,或响应于控制模块12输出的断路驱动信号以外触发方式被触发至断开状态,从而断开主回路。The circuit breaker protection device 13 is connected in series to the main circuit and is used to be triggered to the off state in a self-triggering manner in response to the short-circuit current of the main circuit, or to be triggered to the off state in an external triggering manner in response to the circuit breaker driving signal output by the control module 12 , thus disconnecting the main circuit.
依据本申请实施例,当主回路发生短路时,断路保护装置能够响应于主回路的短路电流以自触发方式被触发至断开状态,或响应于控制模块的断路驱动信号以外触发方式被触发至断开状态,从而断开主回路。这样,即使控制模块与断路保护装置之间断路,断路保护装置仍然能够通过自触发方式被触发至断开状态,因此能够提高主回路断路保护的可靠性。According to the embodiment of the present application, when a short circuit occurs in the main circuit, the circuit breaker protection device can be triggered to the off state in a self-triggering manner in response to the short-circuit current of the main circuit, or can be triggered to the off state in an external triggering manner in response to the circuit breaker driving signal of the control module. open state, thus disconnecting the main circuit. In this way, even if the circuit between the control module and the circuit breaker protection device is broken, the circuit breaker protection device can still be triggered to the off state through a self-triggering method, thus improving the reliability of the main circuit circuit breaker protection.
图2是本申请另一实施例的短路保护系统的结构示意图。Figure 2 is a schematic structural diagram of a short circuit protection system according to another embodiment of the present application.
参见图2,一种短路保护系统,包括电流监测装置、控制模块12、断路保护装置13、继电器。Referring to Figure 2, a short-circuit protection system includes a current monitoring device, a control module 12, a circuit breaker protection device 13, and a relay.
一实施例中,继电器串联于主回路21,用于响应于控制模块12的断开控制信号,断开主回路21。图2的示例中,继电器包括主正继电器141、主负继电器142,主正继电器141和主负继电器142分别串联于主回路21。 当动力电池系统31的主回路21发生短路时,控制模块12可以根据过流告警信号,按设定策略向主正继电器141和主负继电器142输出断开控制信号,使主正继电器141和主负继电器142断开,从而断开动力电池系统31的主回路21。In one embodiment, the relay is connected in series to the main circuit 21 and is used to disconnect the main circuit 21 in response to the disconnection control signal of the control module 12 . In the example of FIG. 2 , the relays include a main positive relay 141 and a main negative relay 142 . The main positive relay 141 and the main negative relay 142 are respectively connected in series to the main circuit 21 . When the main circuit 21 of the power battery system 31 is short-circuited, the control module 12 can output a disconnection control signal to the main positive relay 141 and the main negative relay 142 according to the overcurrent alarm signal according to the set strategy, so that the main positive relay 141 and the main negative relay 142 are disconnected. The negative relay 142 is disconnected, thereby disconnecting the main circuit 21 of the power battery system 31 .
一实施例中,电流监测装置包括电流传感器和电流检测芯片。电流传感器例如可以包括分流器111。分流器111串联于主回路21,用于输出主回路的电流检测采样电压;电流检测芯片用于在依据采样电压判断监测到短路电流的情况下,输出包含该采样电压的电压值的过流告警信号。可以理解的,另一些实施例中,过流告警信号可包含其他类型的短路电流相关值,或者不包含短路电流相关值。可以理解的,本申请的电流监测装置不限于此。例如,另一实施例中,电流传感器包括霍尔电流传感器,霍尔电流传感器可套于主回路21的铜排,通过霍尔效应感应铜排中电流产生的磁场,输出主回路的电流检测采样电压。In one embodiment, the current monitoring device includes a current sensor and a current detection chip. The current sensor may include a shunt 111, for example. The shunt 111 is connected in series to the main circuit 21 and is used to output the current detection sampling voltage of the main circuit; the current detection chip is used to output an over-current alarm containing the voltage value of the sampling voltage when a short-circuit current is detected based on the sampling voltage. Signal. It can be understood that in other embodiments, the overcurrent warning signal may include other types of short-circuit current related values, or may not include short-circuit current related values. It can be understood that the current monitoring device of the present application is not limited to this. For example, in another embodiment, the current sensor includes a Hall current sensor. The Hall current sensor can be placed on the copper bar of the main circuit 21, induce the magnetic field generated by the current in the copper bar through the Hall effect, and output the current detection sample of the main circuit. Voltage.
再例如,另一实施例中,电流检测装置包括分流器111和霍尔电流传感器。电流监测装置输出的过流告警信号包含短路电流相关值,例如采样电压值;其中,若电流监测装置监测到的短路电流不超过预设阈值,依据霍尔电流传感器的检测结果获得该短路电流相关值,若监测到的短路电流超过预设阈值,则依据分流器的检测结果获得该短路电流相关值。一具体实例中,若主回路的短路电流小于500A时,可以依据霍尔电流传感器的检测结果进行短路保护控制。若主回路的短路电流大于或等于设定500A时,可以依据分流器的检测结果进行短路保护控制。For another example, in another embodiment, the current detection device includes a shunt 111 and a Hall current sensor. The overcurrent alarm signal output by the current monitoring device includes short-circuit current related values, such as sampling voltage values; among them, if the short-circuit current monitored by the current monitoring device does not exceed the preset threshold, the short-circuit current related value is obtained based on the detection results of the Hall current sensor. value, if the monitored short-circuit current exceeds the preset threshold, the relevant value of the short-circuit current is obtained based on the detection result of the shunt. In a specific example, if the short-circuit current of the main circuit is less than 500A, short-circuit protection control can be performed based on the detection results of the Hall current sensor. If the short-circuit current of the main circuit is greater than or equal to the set 500A, short-circuit protection control can be carried out based on the detection results of the shunt.
一实施例中,同时采用分流器和霍尔电流传感器检测主回路的短路电流。若短路电流不超过预设阈值,选择霍尔电流传感器的检测结果进行短路保护控制,且以分流器的检测结果对霍尔电流传感器的检测结果进行验证;若短路电流超过预设阈值,选择分流器的检测结果进行短路保护控制。同时采用分流器和霍尔电流传感器检测主回路的电流,能兼容分流器大电流量程、低精度和霍尔电流传感器小电流量程、高精度的优势;并且,由于分流器的采样时间显著快于霍尔电流传感器的采样时间,例如当出现极限短路电流时,可依据分流器的快速检测提升短路保护响应速度,从而降低或避免短路电流对主回路的不利影响。In one embodiment, a shunt and a Hall current sensor are used to detect the short-circuit current of the main circuit. If the short-circuit current does not exceed the preset threshold, select the detection result of the Hall current sensor for short-circuit protection control, and verify the detection result of the Hall current sensor with the detection result of the shunt; if the short-circuit current exceeds the preset threshold, select the shunt The detection results of the device are used for short circuit protection control. At the same time, a shunt and a Hall current sensor are used to detect the current of the main circuit. It is compatible with the advantages of the shunt's large current range and low accuracy and the Hall current sensor's small current range and high accuracy. Moreover, since the sampling time of the shunt is significantly faster than The sampling time of the Hall current sensor, for example, when a limit short-circuit current occurs, the short-circuit protection response speed can be improved based on the rapid detection of the shunt, thereby reducing or avoiding the adverse impact of the short-circuit current on the main circuit.
一实施例中,控制模块12包括控制器和驱动电路;控制器与电流监测装置连接,用于在检测到电流监测装置输出的过流告警信号的情况下,向驱动电路输出断路保护信号;驱动电路与断路保护装置13及控制器连 接,用于在检测到电流监测装置输出的过流告警信号的情况下,向断路保护装置13输出断路驱动信号,使断路保护装置13以外触发方式被触发至断开状态,从而断开主回路21。一些实施例中,驱动电路还与电流监测装置连接,用于在检测到电流监测装置输出的过流告警信号的情况下,向断路保护装置13输出断路驱动信号;如此,电流监测装置可通过驱动电路直接触发断路保护装置13,能够提升断路保护的可靠性和及时性。一实施例中,驱动电路可包括专用驱动芯片,但不限于此。In one embodiment, the control module 12 includes a controller and a drive circuit; the controller is connected to the current monitoring device, and is used to output a circuit breaker protection signal to the drive circuit when an overcurrent alarm signal output by the current monitoring device is detected; the driver The circuit is connected to the circuit breaker protection device 13 and the controller, and is used to output a circuit breaker driving signal to the circuit breaker protection device 13 when an overcurrent alarm signal output by the current monitoring device is detected, so that the circuit breaker protection device 13 is triggered by an external triggering method. disconnected state, thus disconnecting the main circuit 21. In some embodiments, the driving circuit is also connected to the current monitoring device, and is used to output a circuit breaker driving signal to the circuit breaker protection device 13 when an overcurrent alarm signal output by the current monitoring device is detected; in this way, the current monitoring device can drive the circuit breaker. The circuit directly triggers the circuit break protection device 13, which can improve the reliability and timeliness of the circuit break protection. In one embodiment, the driving circuit may include a dedicated driving chip, but is not limited thereto.
一实施例中,控制器根据过流告警信号获得短路电流值;在短路电流值不超过第二电流阈值的情况下,向继电器输出断开控制信号,以及,在短路电流值超过第二电流阈值的情况下,向断路保护装置13输出断路驱动信号。In one embodiment, the controller obtains the short-circuit current value based on the over-current alarm signal; when the short-circuit current value does not exceed the second current threshold, outputs a disconnection control signal to the relay; and, when the short-circuit current value exceeds the second current threshold In the case of , the circuit breaker driving signal is output to the circuit breaker protection device 13 .
一实施例中,在短路电流值超过第二电流阈值的情况下,向断路保护装置13输出所述断路驱动信号,包括:In one embodiment, when the short-circuit current value exceeds the second current threshold, outputting the circuit-breaking driving signal to the circuit-breaking protection device 13 includes:
在短路电流值小于第五电流阈值、大于或等于第二电流阈值,且在第二时长内断路保护装置13未被自触发的情况下,向断路保护装置13输出断路驱动信号。When the short-circuit current value is less than the fifth current threshold and greater than or equal to the second current threshold, and the circuit breaker protection device 13 is not self-triggered within the second time period, the circuit breaker driving signal is output to the circuit breaker protection device 13 .
一实施例中,在短路电流值超过第二电流阈值的情况下,向断路保护装置13输出断路驱动信号,还包括:In one embodiment, when the short-circuit current value exceeds the second current threshold, outputting a circuit-breaking driving signal to the circuit-breaking protection device 13 also includes:
在短路电流值大于或等于第五电流阈值,且在第一时长内断路保护装置13未被自触发的情况下,向断路保护装置13输出断路驱动信号,以及,在第二时长内断路保护装置13未被触发的情况下,再次向断路保护装置13输出断路驱动信号;其中第二时长大于第一时长。When the short-circuit current value is greater than or equal to the fifth current threshold and the circuit-breaker protection device 13 is not self-triggered within the first period of time, the circuit-breaker drive signal is output to the circuit-breaker protection device 13 , and the circuit-breaker protection device 13 is disconnected within the second period of time. 13 is not triggered, the circuit breaker driving signal is output to the circuit breaker protection device 13 again; wherein the second duration is longer than the first duration.
一实施例中,在短路电流值超过第二电流阈值的情况下,向断路保护装置13输出断路驱动信号,还包括:In one embodiment, when the short-circuit current value exceeds the second current threshold, outputting a circuit-breaking driving signal to the circuit-breaking protection device 13 also includes:
在第三时长内断路保护装置未被触发的情况下,向继电器输出断开控制信号,其中第三时长大于第二时长。When the circuit breaker protection device is not triggered within a third period of time, a disconnection control signal is output to the relay, wherein the third period of time is greater than the second period of time.
一实施例中,断路保护装置13包括熔断器和断路器,熔断器与断路器串联;断路器能够以自触发方式或外触发方式被触发至断开状态,从而断开主回路。自触发方式下,熔断器响应于主回路中的短路电流熔断燃弧而产生内部驱动电压,使得断路器响应于该内部驱动电压而被触发至断开状态。外触发方式下,断路器响应于控制模块的断路驱动信号被触发至断开状态。In one embodiment, the circuit breaker protection device 13 includes a fuse and a circuit breaker. The fuse and the circuit breaker are connected in series; the circuit breaker can be triggered to the off state in a self-triggering mode or an external triggering mode, thereby disconnecting the main circuit. In the self-triggering mode, the fuse melts and arcs in response to the short-circuit current in the main circuit to generate an internal driving voltage, so that the circuit breaker is triggered to an open state in response to the internal driving voltage. In the external triggering mode, the circuit breaker is triggered to the off state in response to the circuit breaker drive signal from the control module.
图3是本申请另一实施例的短路保护系统的结构示意图。Figure 3 is a schematic structural diagram of a short circuit protection system according to another embodiment of the present application.
参见图3,短路保护系统包括分流器111、高压监测控制模块12、断路保护装置13。Referring to FIG. 3 , the short-circuit protection system includes a shunt 111 , a high-voltage monitoring control module 12 , and a circuit breaker protection device 13 .
高压监测控制模块12分别与断路保护装置13、分流器111连接。高压监测控制模块12包括高压部分和低压部分,低压部分包括控制器、断路保护装置的专用驱动芯片123、CAN(Controller Area Network,控制器局域网络)收发器124等元器件及外围电路;高压部分包括电流检测芯片125及外围电路。控制器包括SBC(System Basis Chip,系统基础芯片)121、MCU(Microcontroller Unit,微控制单元)芯片122,可以理解的,本申请不限于此,例如,另一实施例中,高压监测控制模块12的控制器可包括单个微控制单元芯片122或其他类型控制芯片。高压部分与低压部分通过隔离电源芯片126和信号隔离芯片127进行高低压隔离。低压部分对外接口包括电源信号接口、CAN信号接口、唤醒信号接口、碰撞信号接口、霍尔电流传感器信号接口、断路保护装置13的驱动信号接口。高压部分对外接口包括对分流器111的温度采集信号接口、电压采集信号接口、高压回路参考地信号接口。分流器111串联于主回路21,用于输出主回路的电流检测采样电压。电流检测芯片125在依据采样电压判断监测到短路电流时,可将过流告警信号通过硬件电路直接驱动专用驱动芯片123触发断路保护装置13。电流检测芯片125还可将过流告警信号发送至MCU芯片122;MCU芯片122根据过流告警信号中包含的短路电流相关值,按设定策略通过专用驱动芯片123以外触发方式触发断路保护装置13。The high-voltage monitoring and control module 12 is connected to the circuit breaker protection device 13 and the shunt 111 respectively. The high-voltage monitoring and control module 12 includes a high-voltage part and a low-voltage part. The low-voltage part includes components such as a controller, a dedicated driver chip 123 for the circuit breaker protection device, a CAN (Controller Area Network, controller area network) transceiver 124, and peripheral circuits; the high-voltage part includes Including current detection chip 125 and peripheral circuits. The controller includes an SBC (System Basis Chip) 121 and an MCU (Microcontroller Unit) chip 122. It is understandable that the present application is not limited to this. For example, in another embodiment, the high-voltage monitoring control module 12 The controller may include a single micro control unit chip 122 or other types of control chips. The high-voltage part and the low-voltage part are isolated from each other by an isolation power chip 126 and a signal isolation chip 127 . The external interface of the low-voltage part includes a power signal interface, a CAN signal interface, a wake-up signal interface, a collision signal interface, a Hall current sensor signal interface, and a drive signal interface of the circuit breaker protection device 13 . The external interface of the high-voltage part includes a temperature acquisition signal interface, a voltage acquisition signal interface, and a high-voltage loop reference ground signal interface for the shunt 111. The shunt 111 is connected in series to the main circuit 21 and is used to output the current detection sampling voltage of the main circuit. When the current detection chip 125 detects a short-circuit current based on the sampling voltage, it can use the overcurrent alarm signal to directly drive the dedicated driver chip 123 through the hardware circuit to trigger the circuit breaker protection device 13 . The current detection chip 125 can also send the overcurrent alarm signal to the MCU chip 122; the MCU chip 122 triggers the circuit breaker protection device 13 through the dedicated drive chip 123 according to the set strategy based on the short-circuit current related value contained in the overcurrent alarm signal. .
图4是图3实施例的短路保护系统的断路保护装置的放大图。FIG. 4 is an enlarged view of the circuit breaker protection device of the short circuit protection system of the embodiment of FIG. 3 .
一并参阅图3和图4,一实施例中,断路保护装置13包括热熔丝131、具有点火器的烟火断路器132、驱动控制板133;驱动控制板133上的驱动控制电路包括整流桥、限流和瞬态抑制单元、隔离变压器。Referring to Figures 3 and 4 together, in one embodiment, the circuit breaker protection device 13 includes a thermal fuse 131, a pyrotechnic circuit breaker 132 with an igniter, and a drive control board 133; the drive control circuit on the drive control board 133 includes a rectifier bridge. , current limiting and transient suppression unit, isolation transformer.
烟火断路器132的主回路与热熔丝131串联,烟火断路器132和热熔丝131分别串联于电池系统31的主回路21内。驱动控制板133的内部驱动接口通过多路内部驱动引线并联连接至热熔丝131两端,驱动控制板133的点火器驱动接口通过线路连接至烟火断路器132的点火器。驱动控制板133的外部触发接口与专用驱动芯片123连接,并通过整流桥连接至烟火断路器132的点火器驱动接口,驱动控制板133的内部驱动接口通过限流和瞬态抑制单元连接至隔离变压器原边,隔离变压器的副边通过整流桥连接至烟火断路器132的点火器驱动接口。The main circuit of the pyrotechnic breaker 132 is connected in series with the thermal fuse 131 , and the pyrotechnic breaker 132 and the thermal fuse 131 are respectively connected in series in the main circuit 21 of the battery system 31 . The internal drive interface of the drive control board 133 is connected in parallel to both ends of the thermal fuse 131 through multiple internal drive leads, and the igniter drive interface of the drive control board 133 is connected to the igniter of the pyrotechnic circuit breaker 132 through lines. The external trigger interface of the drive control board 133 is connected to the dedicated drive chip 123 and is connected to the ignition drive interface of the pyrotechnic circuit breaker 132 through the rectifier bridge. The internal drive interface of the drive control board 133 is connected to the isolation unit through the current limiting and transient suppression unit. The primary side of the transformer and the secondary side of the isolation transformer are connected to the igniter drive interface of the pyrotechnic circuit breaker 132 through the rectifier bridge.
断路保护装置13的触发方式包括两种。方式一为外触发,烟火断路 器132的点火器由专用驱动芯片123输出的断路驱动信号触发;例如,专用驱动芯片123输出驱动电流(例如为2A左右),驱动电流通过外部触发接口134输入,由整流桥整流后触发烟火断路器132的点火器,点火器推动推杆切断烟火断路器132的主回路,使得断路保护装置13被触发至断开状态;方式二为自触发,烟火断路器132的点火器由热熔丝131熔断燃弧所产生的内部驱动电压触发。例如,当电池系统31的主回路21发生短路时,短路电流导致热熔丝131熔断燃弧而产生内部驱动电压,在内部驱动引线产生电流,电流通过限流和瞬态抑制单元、隔离变压器,由整流桥整流后触发烟火断路器132的点火器,点火器推动推杆切断烟火断路器132的主回路,使得断路保护装置13被触发至断开状态,从而断开电池系统31的主回路21。其中,可以调整限流和瞬态抑制单元的电阻值或击穿电压设定断路保护装置13的自触发条件。There are two triggering methods of the circuit breaker protection device 13 . The first method is external triggering. The igniter of the pyrotechnic circuit breaker 132 is triggered by the circuit breaker driving signal output by the dedicated driving chip 123; for example, the dedicated driving chip 123 outputs a driving current (for example, about 2A), and the driving current is input through the external trigger interface 134. The igniter of the pyrotechnic circuit breaker 132 is triggered after rectification by the rectifier bridge. The igniter pushes the push rod to cut off the main circuit of the pyrotechnic circuit breaker 132, so that the circuit breaker protection device 13 is triggered to the disconnected state; the second method is self-triggering, and the pyrotechnic circuit breaker 132 The igniter is triggered by the internal driving voltage generated by the melting and arcing of the thermal fuse 131. For example, when the main circuit 21 of the battery system 31 is short-circuited, the short-circuit current causes the thermal fuse 131 to melt and arc to generate an internal driving voltage, which generates a current in the internal driving lead, and the current passes through the current limiting and transient suppression unit and the isolation transformer. After rectification by the rectifier bridge, the igniter of the pyrotechnic circuit breaker 132 is triggered. The igniter pushes the push rod to cut off the main circuit of the pyrotechnic circuit breaker 132, causing the circuit breaker protection device 13 to be triggered to the disconnected state, thus disconnecting the main circuit 21 of the battery system 31. . Among them, the resistance value or breakdown voltage of the current limiting and transient suppression unit can be adjusted to set the self-triggering condition of the circuit breaker protection device 13 .
一实施例中,专用驱动芯片123还向断路保护装置13输出检测电流(例如100mA),以用于监测烟火断路器132的点火器的状态和断路保护装置13驱动回路的完整性。点火器的状态包括火药正常状态(例如对应于电阻在1.7Ω至2.3Ω范围内的情形)、火药失效状态(例如对应于电阻<1.7Ω或电阻>2.3Ω的情形);断路保护装置13驱动回路的状态包括短路、断路。点火器的火药失效、或者断路保护装置13驱动回路发生短路或断路时,控制器可以输出相应的提示信号。In one embodiment, the dedicated driver chip 123 also outputs a detection current (for example, 100 mA) to the circuit breaker protection device 13 for monitoring the status of the igniter of the pyrotechnic circuit breaker 132 and the integrity of the drive circuit of the circuit breaker protection device 13 . The state of the igniter includes the normal state of the gunpowder (for example, corresponding to the situation where the resistance is in the range of 1.7Ω to 2.3Ω), the state of the gunpowder failure (for example, corresponding to the situation where the resistance is <1.7Ω or the resistance is >2.3Ω); the circuit breaker protection device 13 drives The status of the circuit includes short circuit and open circuit. When the gunpowder of the igniter fails, or a short circuit or open circuit occurs in the drive circuit of the circuit breaker protection device 13, the controller can output a corresponding prompt signal.
图5是本申请一实施例的分流器的布线示意图。Figure 5 is a schematic diagram of the wiring of a shunt according to an embodiment of the present application.
本实施例中,分流器111配置有第一温度输出端组、第二温度输出端组、第一电压输出端组、第二电压输出端组;其中:第一温度输出端组和第二温度输出端组用于分别输出分流器111两侧的检测温度;第一电压输出端组用于输出分流器111两端的高速采样电压;第二电压输出端组用于输出分流器两端的低速采样电压。参见图5,控制模块的电流检测芯片125通过多路管脚(Pin)与分流器111连接,其中,管脚Pin1和管脚Pin2连接于分流器111一端的第一温度输出端组,用于获得分流器111一端的温度;管脚Pin8和管脚Pin9连接于分流器111另一端的第二温度输出端组,用于获得分流器111另一端的温度;管脚Pin4和管脚Pin5连接于分流器111的合金两端的第一电压输出端组,用于获得分流器111合金两端的采样电压,管脚Pin3和管脚Pin6连接于分流器111的合金两端的第二电压输出端组,用于获得分流器111合金两端的冗余采样电压,管脚Pin7用于测量高压回路参考地。一实施例中,第一电压输出端组和第二电压输出 端组其中一组输出高速采样电压,另一组输出低速采样电压。通过配置两路电压采样,可以更加准确地检测主回路的短路电流,降低分流器111的测量误差;通过配置两路温度采样,可以更好校准分流器111热电系数的误差。In this embodiment, the shunt 111 is configured with a first temperature output terminal group, a second temperature output terminal group, a first voltage output terminal group, and a second voltage output terminal group; wherein: the first temperature output terminal group and the second temperature output terminal group The output terminal group is used to output the detected temperatures on both sides of the shunt 111 respectively; the first voltage output terminal group is used to output the high-speed sampling voltage at both ends of the shunt 111; the second voltage output terminal group is used to output the low-speed sampling voltage at both ends of the shunt. . Referring to Figure 5, the current detection chip 125 of the control module is connected to the shunt 111 through multiple pins (Pin), wherein the pin Pin1 and the pin Pin2 are connected to the first temperature output terminal group at one end of the shunt 111 for Obtain the temperature at one end of the shunt 111; pins Pin8 and Pin9 are connected to the second temperature output terminal group at the other end of the shunt 111 for obtaining the temperature at the other end of the shunt 111; pins Pin4 and Pin5 are connected to The first voltage output terminal group at both ends of the alloy of the shunt 111 is used to obtain the sampling voltage at both ends of the alloy of the shunt 111. Pins Pin3 and Pin6 are connected to the second voltage output terminal group at both ends of the alloy of the shunt 111. In order to obtain the redundant sampling voltage at both ends of the shunt 111 alloy, pin 7 is used to measure the high-voltage loop reference ground. In one embodiment, one of the first voltage output terminal group and the second voltage output terminal group outputs a high-speed sampling voltage, and the other group outputs a low-speed sampling voltage. By configuring two channels of voltage sampling, the short-circuit current of the main circuit can be more accurately detected and the measurement error of the shunt 111 can be reduced; by configuring two channels of temperature sampling, the error of the thermoelectric coefficient of the shunt 111 can be better calibrated.
一实施例中,可以在分流器111的两端分别设置NTC(Negative Temperature Coefficient,负温度系数)热敏电阻,分别检测分流器111两端的温度。分流器111的第一温度输出端组和第二温度输出端组分别与对应NTC热敏电阻连接,电流检测芯片125通过与第一温度输出端组连接的管脚Pin1、管脚Pin2以及与第二温度输出端组连接的管脚Pin8、管脚Pin9获得分流器111两端的温度检测信号。In one embodiment, NTC (Negative Temperature Coefficient, negative temperature coefficient) thermistors can be respectively set at both ends of the shunt 111 to detect the temperatures at both ends of the shunt 111 respectively. The first temperature output terminal group and the second temperature output terminal group of the shunt 111 are respectively connected to corresponding NTC thermistors. The current detection chip 125 is connected to the first temperature output terminal group through the pin Pin1 and the pin Pin2 and the third temperature output terminal group. The pins Pin8 and Pin9 connected to the two temperature output terminal groups obtain the temperature detection signals at both ends of the shunt 111 .
本申请另一实施例的短路保护系统还包括温度检测传感器,温度检测传感器设置于断路保护装置13的两端,用于输出断路保护装置13的温度检测值;控制模块12,还用于在温度检测传感器的温度检测值达到设定温度阈值时,发出过温报警信号。The short-circuit protection system in another embodiment of the present application also includes a temperature detection sensor. The temperature detection sensor is arranged at both ends of the circuit breaker protection device 13 and is used to output the temperature detection value of the circuit breaker protection device 13; the control module 12 is also used to detect the temperature of the circuit breaker protection device 13. When the temperature detection value of the detection sensor reaches the set temperature threshold, an over-temperature alarm signal is issued.
图6示出本申请一实施例的短路保护系统中的NTC温度检测传感器。Figure 6 shows the NTC temperature detection sensor in the short circuit protection system according to an embodiment of the present application.
参见图6,一个具体实例中,断路保护装置13的两端分别设有NTC温度检测传感器151,用于检测断路保护装置13的温度;当控制模块12监测断路保护装置13的温度达到130℃时,发出一级过温报警信号;当温度达到140摄氏度时,发出二级过温报警信号。可以理解的,另一实施例中,可以只设一个温度检测传感器。Referring to Figure 6, in a specific example, NTC temperature detection sensors 151 are provided at both ends of the circuit breaker protection device 13 for detecting the temperature of the circuit breaker protection device 13; when the control module 12 monitors that the temperature of the circuit breaker protection device 13 reaches 130°C , sending out a first-level over-temperature alarm signal; when the temperature reaches 140 degrees Celsius, a second-level over-temperature alarm signal is sent out. It can be understood that in another embodiment, only one temperature detection sensor may be provided.
分流器111在使用过程会产生功率损耗并以热量的方式散发,为了降低分流器111的功率损耗,可降低分流器111的阻值。而分流器111的阻值过低,会导致过低的采样信号电压和较高的分流器111制造成本,采样信号电压可以通过可编程增益的运放来处理,但制造成本较大。一种解决方案是通过降低分流器111的精度降低制造成本,但分流器111精度的降低导致无法精确地测量,因此,需要对降低精度的分流器111进行校准,以提高分流器111的测量精度。例如,500A的电流适合使用50uΩ的分流器,制造50uΩ精度1%的分流器,需要将分流器的阻值控制在49.5-50.5uΩ,难度相当大,直接导致制造成本的高昂。本申请一实施例中,可降低分流器的精度,例如控制在5%以内,并且对分流器进行校准补偿,通过对分流器的校准补偿,减小分流器精度的降低对测量的影响。During use, the shunt 111 will generate power loss and dissipate it as heat. In order to reduce the power loss of the shunt 111, the resistance of the shunt 111 can be reduced. If the resistance of the shunt 111 is too low, it will result in a too low sampling signal voltage and a high manufacturing cost of the shunt 111. The sampling signal voltage can be processed by a programmable gain operational amplifier, but the manufacturing cost is high. One solution is to reduce the manufacturing cost by reducing the accuracy of the shunt 111, but the reduction in the accuracy of the shunt 111 makes it impossible to measure accurately. Therefore, the reduced-precision shunt 111 needs to be calibrated to improve the measurement accuracy of the shunt 111. . For example, a current of 500A is suitable for a 50uΩ shunt. To manufacture a 50uΩ shunt with an accuracy of 1%, it is necessary to control the resistance of the shunt to 49.5-50.5uΩ, which is quite difficult and directly leads to high manufacturing costs. In an embodiment of the present application, the accuracy of the shunt can be reduced, for example, controlled within 5%, and the shunt is calibrated and compensated. Through the calibration compensation of the shunt, the impact of the reduction in the accuracy of the shunt on the measurement is reduced.
一实施例中,分流器111的校准包括初始阻值的校准、温度系数的校准、长期稳定性参数的校准、热电系数的校准。在分流器111和控制模块 12组合后,对分流器111的初始阻值、温度系数、长期稳定性参数、热电系数和控制模块12的运放增益系数、失调量进行校准,将校准获得的初始阻值、温度系数、长期稳定性参数、热电系数、运放增益系数、失调量通过二微码标记,将校准后的参数写入MCU芯片122。In one embodiment, the calibration of the shunt 111 includes the calibration of the initial resistance value, the calibration of the temperature coefficient, the calibration of the long-term stability parameters, and the calibration of the thermoelectric coefficient. After the shunt 111 and the control module 12 are combined, the initial resistance, temperature coefficient, long-term stability parameter, thermoelectric coefficient of the shunt 111 and the operational amplifier gain coefficient and offset of the control module 12 are calibrated, and the initial value obtained by the calibration is The resistance, temperature coefficient, long-term stability parameters, thermoelectric coefficient, op amp gain coefficient, and offset are marked with two microcodes, and the calibrated parameters are written into the MCU chip 122.
分流器初始阻值的校准:分流器出厂时的标称初始阻值通常与真实值相比有一定误差。依据本申请的实施例,在分流器产线的最后工段,通过实测获得分流器的真实的初始阻值R shunt,在控制器软件架构的构建上,预留通过总线写入真实的初始阻值的程序,从而将分流器的真实的初始阻值R shunt预存于控制器,例如预存于MCU芯片的E2PROM(Electrically Erasable Programmable Read Only Memory,带电可擦可编程只读存储器)中。 Calibration of the initial resistance of the shunt: The nominal initial resistance of the shunt when it leaves the factory usually has a certain error compared with the true value. According to the embodiment of the present application, in the final section of the shunt production line, the real initial resistance value R shunt of the shunt is obtained through actual measurement. In the construction of the controller software architecture, it is reserved to write the real initial resistance value through the bus. program, so that the true initial resistance R shunt of the shunt is pre-stored in the controller, for example, in the E2PROM (Electrically Erasable Programmable Read Only Memory) of the MCU chip.
分流器长期稳定性参数R LTS的校准:分流器的长期稳定性参数R LTS是指分流器的阻值相对于时间的变化率,一般用高温(例如140℃)的测试环境测试数千个小时后得出。分流器长期稳定性参数R LTS是否需要补偿,在分流器运行一段时间进行验证后再做决定。例如应用于车辆时,可通过车辆后期的OTA(Over The Air Technology,空中升级),对预存于MCU芯片E2PROM的分流器长期稳定性参数LTS进行补偿。 Calibration of the long-term stability parameter R LTS of the shunt: The long-term stability parameter R LTS of the shunt refers to the rate of change of the resistance of the shunt relative to time. It is generally tested in a high-temperature (such as 140°C) test environment for thousands of hours. Derived later. Whether the long-term stability parameter R LTS of the shunt needs to be compensated will be decided after the shunt has been running for a period of time and verified. For example, when applied to vehicles, the long-term stability parameter LTS of the shunt pre-stored in the MCU chip E2PROM can be compensated through the vehicle's later OTA (Over The Air Technology, over-the-air upgrade).
分流器热电系数EMF的校准:分流器的金属端子与合金端是两种不同的电导体,当存在温度差异时,在两种不同的电导体之间会产生电势差,电势差会叠加至实际采集到的电压中,进而导致测量误差。针对分流器的热电系数EMF的校准,可以抽样测量与该分流器同一批次设定数量的分流器,得到设定数量的分流器的平均热电系数EMF,可以采用平均热电系数EMF为该分流器的热电系数EMF(例如,分流器热电系数EMF小于1uV/℃),将分流器的热电系数EMF预存于MCU芯片的E2PROM中。Calibration of the thermoelectric coefficient EMF of the shunt: The metal terminal and the alloy terminal of the shunt are two different electrical conductors. When there is a temperature difference, a potential difference will occur between the two different electrical conductors, and the potential difference will be superimposed to the actual collected voltage, leading to measurement errors. For the calibration of the thermoelectric coefficient EMF of the shunt, a set number of shunts from the same batch as the shunt can be sampled and measured to obtain the average thermoelectric coefficient EMF of the set number of shunts. The average thermoelectric coefficient EMF can be used for the shunt. The thermoelectric coefficient EMF of the shunt (for example, the thermoelectric coefficient EMF of the shunt is less than 1uV/℃), and the thermoelectric coefficient EMF of the shunt is pre-stored in the E2PROM of the MCU chip.
分流器温度系数TCR的校准:温度系数TCR是指分流器阻值随温度变化而变化的比例。温度系数是非线性的,因此,要选取TCR尽量低的分流器,以降低后期校准的难度,在该参数的数据参考上要分清是整个分流器的TCR。同一批次分流器的温漂分布曲线采用回归分析方法,得到温漂分布曲线的公式,即分流器的阻值漂移相对于温度值的变化公式,该公式至少是三次函数(回归式抛物线)才能较为准确的描述温漂曲线变化。三次函数4个系数,理论上至少4个测量点才能满足要求,额外增加一个温度测量点用于闭环检测。Calibration of the shunt temperature coefficient TCR: The temperature coefficient TCR refers to the proportion of the shunt resistance that changes with temperature. The temperature coefficient is nonlinear. Therefore, it is necessary to select a shunt with a TCR as low as possible to reduce the difficulty of later calibration. The data reference for this parameter must be clearly defined as the TCR of the entire shunt. The temperature drift distribution curve of the same batch of shunts is analyzed using a regression analysis method to obtain the formula of the temperature drift distribution curve, that is, the change formula of the resistance drift of the shunt relative to the temperature value. This formula must be at least a cubic function (regression parabola). More accurately describes the temperature drift curve changes. The cubic function has 4 coefficients. In theory, at least 4 measurement points can meet the requirements. An additional temperature measurement point is added for closed-loop detection.
获得分流器的温漂曲线后,可以通过专用软件获得每一摄氏度的补偿 值,该补偿值可以整合初始精度误差,以查表的方式通过总线预存于MCU芯片的E2PROM,提高分流器阻值的补偿效率。After obtaining the temperature drift curve of the shunt, the compensation value for each degree Celsius can be obtained through special software. This compensation value can integrate the initial accuracy error and be pre-stored in the E2PROM of the MCU chip through the bus through a lookup table to improve the accuracy of the shunt resistance. Compensation efficiency.
温漂曲线的公式为T TCR=aT 3+bT 2+cT+d,一个实例中,如表1,分流器温度系数TCR初始值为1(20℃~30℃),从-40℃~150℃,以10℃为梯度设定T TCR值,T TCR以分流器两个温度的平均值进行查表得到: The formula of the temperature drift curve is T TCR = aT 3 + bT 2 + cT + d. In an example, as shown in Table 1, the initial value of the shunt temperature coefficient TCR is 1 (20℃ ~ 30℃), from -40℃ ~ 150 ℃, set the T TCR value with a gradient of 10°C. The T TCR is obtained by looking up the table based on the average value of the two temperatures of the shunt:
表1:Table 1:
温度范围/℃Temperature range/°C -40~-30-40~-30 -30~-20-30~-20 …… 20~3020~30 30~4030~40 …… 130~140130~140 140~150140~150
T TCR T TCR T TCR1 T TCR1 T TCR2 T TCR2 …… 11 T TCR8 T TCR8 …… T TCR18 T TCR18 T TCR19 T TCR19
控制器初始软件中R shunt、T TCR、EMF、R LTC值为空,通过上位机将R shunt、T TCR、EMF、R LTC写入MCU芯片中。R shunt、T TCR、EMF、R LTC写入MCU芯片后,再对控制器的运放增益系数k和失调量b进行校准。 The values of R shunt , T TCR , EMF and R LTC in the initial software of the controller are empty. Write R shunt , T TCR , EMF and R LTC into the MCU chip through the host computer. After R shunt , T TCR , EMF, and R LTC are written into the MCU chip, the controller's op amp gain coefficient k and offset b are calibrated.
控制器的运放增益系数k和失调量b校准,可以在产线匹配分流器实测校准完成的,对采样量程进行分段校准,电流校准区间示例性地设定如表2:The calibration of the controller's operational amplifier gain coefficient k and offset b can be completed by actual measurement and calibration of the matching shunt on the production line. The sampling range is calibrated in sections. The current calibration interval is exemplarily set as shown in Table 2:
表2:Table 2:
Figure PCTCN2022133115-appb-000001
Figure PCTCN2022133115-appb-000001
如表2所示,在每一个电流校准区间内抽取至少3个电流值,通过数字式高精度电流检测设备对控制器获得的电流值进行校准,即对控制器的运放增益系数k和失调量b校准。每个区间有一个独立的k值和独立的b值,初始k值为1,初始b值为0。根据每一个电流校准区间内的至少3个电流值线性拟合得到校准后的k值和校准后的b值。通过比较数字式高精度电流检测设备测得的电流值与控制器获得的电流值,对k和b进行校准。通过上位机将校准后的k值和校准后的b值写入MCU芯片中。依次完成每一个电流校准区间k值和b值的校准。之后设定多组正负对应的电流值,通过数字式高精度电流检测设备对校准后的控制器获得的电流值进行检验,检验时设定的电流值与校准时设定的电流值不同值。As shown in Table 2, at least 3 current values are extracted in each current calibration interval, and the current values obtained by the controller are calibrated through digital high-precision current detection equipment, that is, the operational amplifier gain coefficient k and offset of the controller are calibrated. Calibration of quantity b. Each interval has an independent k value and an independent b value. The initial k value is 1 and the initial b value is 0. The calibrated k value and the calibrated b value are obtained by linear fitting of at least three current values in each current calibration interval. k and b are calibrated by comparing the current value measured by the digital high-precision current sensing device with the current value obtained by the controller. Write the calibrated k value and calibrated b value into the MCU chip through the host computer. Complete the calibration of the k value and b value of each current calibration interval in sequence. Then set multiple sets of corresponding positive and negative current values, and use digital high-precision current detection equipment to check the current values obtained by the calibrated controller. The current values set during the inspection are different from the current values set during the calibration. .
一实施例中,控制模块12获得分流器111的采样电压的电压值,根据分流器111的预存校准参数和采样电压的电压值,获得校准的短路电流值, 其中预存校准参数至少包括以下部分或全部:校准后的分流器111的初始阻值、温度系数、长期稳定性参数、热电系数。In one embodiment, the control module 12 obtains the voltage value of the sampling voltage of the shunt 111, and obtains the calibrated short-circuit current value according to the pre-stored calibration parameters of the shunt 111 and the voltage value of the sampling voltage, wherein the pre-stored calibration parameters at least include the following parts or All: Calibrated initial resistance, temperature coefficient, long-term stability parameters, thermoelectric coefficient of shunt 111.
一实施例中,控制模块12根据下式获得校准的短路电流值I:In one embodiment, the control module 12 obtains the calibrated short-circuit current value I according to the following formula:
Figure PCTCN2022133115-appb-000002
Figure PCTCN2022133115-appb-000002
其中,V measure为分流器111的采样电压的电压值;R shunt为分流器111的校准后初始阻值;V EMF为分流器111的热电电压,放电时V EMF=EMF×(T 1-T 2),充电时V EMF=EMF×(T 2-T 1);T TCR为分流器111的温度系数,T TCR=aT 3+bT 2+cT+d,
Figure PCTCN2022133115-appb-000003
T TCR可根据表1查表获得;L LTS为分流器111的长期稳定性系数,
Figure PCTCN2022133115-appb-000004
k为运放增益系数;b为失调量;T 1为分流器111一端温度检测传感器采集的温度值;T 2为分流器111另一端温度检测传感器采集的温度值;EMF为分流器111的热电系数;R LTC为分流器111长时间工作后的阻值。
Among them, V measure is the voltage value of the sampling voltage of the shunt 111; R shunt is the calibrated initial resistance value of the shunt 111; V EMF is the thermoelectric voltage of the shunt 111. During discharge, V EMF = EMF × (T 1 -T 2 ), V EMF = EMF × (T 2 -T 1 ) during charging; T TCR is the temperature coefficient of the shunt 111, T TCR = aT 3 + bT 2 + cT + d,
Figure PCTCN2022133115-appb-000003
T TCR can be obtained by looking up the table according to Table 1; L LTS is the long-term stability coefficient of the shunt 111,
Figure PCTCN2022133115-appb-000004
k is the gain coefficient of the operational amplifier; b is the offset amount; T 1 is the temperature value collected by the temperature detection sensor at one end of the shunt 111; T 2 is the temperature value collected by the temperature detection sensor at the other end of the shunt 111; EMF is the thermoelectric value of the shunt 111 Coefficient; R LTC is the resistance value of the shunt 111 after working for a long time.
结合上述实施例的短路保护系统,对本申请一实施例的短路保护策略描述如下。可以理解的,本申请不限于此。Combined with the short-circuit protection system of the above embodiment, the short-circuit protection strategy of one embodiment of the present application is described as follows. It can be understood that the present application is not limited to this.
参阅图2所示,当控制模块12确定主回路中的电流小于第一电流阈值(I0),且收到例如来自电池系统31的BMS(Battery Management System,电池管理系统)的断高压指令时,则控制主正继电器141和主负继电器142断开主回路,采用继电器进行短路保护;当控制模块12确定主回路中的电流小于第一电流阈值(I0),且没有收到断高压指令时,则将主回路21的电流作为正常工作电流,不做处理。Referring to FIG. 2 , when the control module 12 determines that the current in the main circuit is less than the first current threshold (I0) and receives a high-voltage cutoff instruction from the BMS (Battery Management System) of the battery system 31 , for example, Then the main positive relay 141 and the main negative relay 142 are controlled to disconnect the main circuit, and the relays are used for short-circuit protection; when the control module 12 determines that the current in the main circuit is less than the first current threshold (I0), and no high-voltage interruption instruction is received, Then the current of the main circuit 21 is regarded as the normal operating current and no processing is performed.
一实施例中,当控制模块12确定主回路21中的电流大于或等于第一电流阈值(I0),且小于第二电流阈值(I1)时,则延时第三时长(t3),控制主正继电器141和主负继电器142断开主回路21,采用继电器进行短路保护。In one embodiment, when the control module 12 determines that the current in the main circuit 21 is greater than or equal to the first current threshold (I0) and less than the second current threshold (I1), it delays for a third time (t3) and controls the main circuit. The positive relay 141 and the main negative relay 142 disconnect the main circuit 21, and the relay is used for short circuit protection.
一个实例中,第二电流阈值是继电器可以在正常开断间切换的电流的临界值。In one example, the second current threshold is a critical value of current at which the relay can switch between normal on and off.
一实施例中,当控制模块12确定主回路21中的电流大于或等于第二电流阈值(I1),且小于第三电流阈值(I2)时,延时第二时长(t2),驱动断路保护装置13,以使断路保护装置13外触发断开主回路21,采用外触发断路保护装置13进行短路保护。In one embodiment, when the control module 12 determines that the current in the main circuit 21 is greater than or equal to the second current threshold (I1) and less than the third current threshold (I2), it delays the second time period (t2) and drives the circuit breaker protection. device 13, so that the circuit breaker protection device 13 is externally triggered to disconnect the main circuit 21, and the external trigger circuit breaker protection device 13 is used for short circuit protection.
若断路保护装置13外触发未动作,控制模块12检测到第三时长(t3)内断路保护装置13处于未触发状态,控制主正继电器141和主负继电器142断开主回路21,采用继电器进行短路保护,继电器带载切断。继电器在此短路电流范围内断开后,继电器触点之间将形成电压电势,使得热熔丝131熔断所需的电能将不充足,因此断路保护装置13不具备自触发短路保护能力。If the circuit breaker protection device 13 is not triggered externally, the control module 12 detects that the circuit breaker protection device 13 is in a non-triggered state within the third period of time (t3), controls the main positive relay 141 and the main negative relay 142 to disconnect the main circuit 21, and uses relays to perform the operation. Short circuit protection, relay cuts off with load. After the relay is disconnected within this short-circuit current range, a voltage potential will be formed between the relay contacts, so that the electric energy required to melt the thermal fuse 131 will not be sufficient, so the circuit-breaker protection device 13 does not have self-triggering short-circuit protection capability.
一实施例中,当控制模块12确定主回路21中的电流大于或等于第三电流阈值(I2),且小于第四电流阈值(I3)时,延时第二时长(t2),驱动断路保护装置13,以使断路保护装置13外触发断开主回路21,采用外触发断路保护装置13进行短路保护。In one embodiment, when the control module 12 determines that the current in the main circuit 21 is greater than or equal to the third current threshold (I2) and less than the fourth current threshold (I3), it delays the second time period (t2) and drives the circuit breaker protection. device 13, so that the circuit breaker protection device 13 is externally triggered to disconnect the main circuit 21, and the external trigger circuit breaker protection device 13 is used for short circuit protection.
若断路保护装置13外触发未动作,第三时长(t3)内,热熔丝131熔断自触发断路保护装置13断开主回路21,断路保护装置13进行自触发短路保护。一个实例中,第三电流阈值为热熔丝熔断自触发断路保护装置保护时间等于第三时长时对应的短路电流值,从而使得断路保护装置在第三时长(t3)内能被自触发。If the external triggering of the circuit breaker protection device 13 does not operate, within the third time period (t3), the thermal fuse 131 melts and the circuit breaker protection device 13 disconnects the main circuit 21, and the circuit breaker protection device 13 performs self-triggered short circuit protection. In one example, the third current threshold is the corresponding short-circuit current value when the thermal fuse blows and the protection time of the self-triggered circuit breaker protection device is equal to the third duration, so that the circuit breaker protection device can be self-triggered within the third duration (t3).
若断路保护装置13外触发和自触发都未动作,控制模块12检测到第三时长(t3)内断路保护装置13处于未触发状态时,控制主正继电器141和主负继电器142断开主回路,采用继电器进行短路保护,继电器带载切断。If neither the external triggering nor the self-triggering of the circuit breaker protection device 13 operates, and the control module 12 detects that the circuit breaker protection device 13 is in a non-triggered state within the third period of time (t3), it controls the main positive relay 141 and the main negative relay 142 to disconnect the main circuit. , using a relay for short circuit protection, and the relay cuts off with load.
一实施例中,当控制模块12确定主回路21中的电流大于或等于第四电流阈值(I3),且小于第五电流阈值(I4)时,热熔丝131熔断自触发断路保护装置13早于控制器延时第二时长(t2)外触发断开主回路21,断路保护装置13进行自触发短路保护。一个实例中,第四电流阈值为热熔丝熔断自触发断路保护装置保护时间等于第二时长时对应的短路电流值,从而使得断路保护装置在第二时长内能被自触发。In one embodiment, when the control module 12 determines that the current in the main circuit 21 is greater than or equal to the fourth current threshold (I3) and less than the fifth current threshold (I4), the thermal fuse 131 is blown and the self-triggered circuit breaker protection device 13 is triggered early. After the second delay time (t2) of the controller, the main circuit 21 is triggered to disconnect, and the circuit breaker protection device 13 performs self-triggered short-circuit protection. In one example, the fourth current threshold is the corresponding short-circuit current value when the thermal fuse blows and the protection time of the self-triggered circuit breaker protection device is equal to the second duration, so that the circuit breaker protection device can be self-triggered within the second duration.
若断路保护装置13自触发未动作,控制模块12检测到第二时长(t2)内断路保护装置13处于未触发状态时,驱动断路保护装置13,以使断路保护装置13外触发断开主回路21,采用外触发断路保护装置13进行短路保护。If the circuit breaker protection device 13 is not triggered by itself and the control module 12 detects that the circuit breaker protection device 13 is in a non-triggered state within the second time period (t2), it drives the circuit breaker protection device 13 so that the circuit breaker protection device 13 is externally triggered to disconnect the main circuit. 21. Use externally triggered circuit breaker protection device 13 for short circuit protection.
若断路保护装置13外触发和自触发都未动作,控制模块12检测到第二时长(t2)内断路保护装置13处于未触发状态时,控制主正继电器141和主负继电器142断开主回路,采用继电器进行短路保护,继电器带载切断。If neither the external triggering nor the self-triggering of the circuit breaker protection device 13 operates, and the control module 12 detects that the circuit breaker protection device 13 is in a non-triggered state within the second time period (t2), it controls the main positive relay 141 and the main negative relay 142 to disconnect the main circuit. , using a relay for short circuit protection, and the relay cuts off with load.
一实施例中,当控制模块12确定主回路中的电流大于或等于第五电流阈值(I4),且小于第六电流阈值(I5)时,控制模块12延时第一时长(t1),驱动断路保护装置13,以使断路保护装置13外触发断开主回路21,采用外触发断路保护装置13进行短路保护。In one embodiment, when the control module 12 determines that the current in the main circuit is greater than or equal to the fifth current threshold (I4) and less than the sixth current threshold (I5), the control module 12 delays for a first time period (t1) and drives The circuit breaker protection device 13 is externally triggered to disconnect the main circuit 21, and the external trigger circuit breaker protection device 13 is used for short circuit protection.
若断路保护装置13自触发未动作,热熔丝131熔断自触发断路保护装置13早于控制模块12延时t2外触发断开主回路21,断路保护装置13进行自触发短路保护。If the self-triggered circuit breaker protection device 13 does not operate, the thermal fuse 131 melts and the self-triggered circuit breaker protection device 13 is externally triggered to disconnect the main circuit 21 earlier than the control module 12 delays t2, and the circuit breaker protection device 13 performs self-triggered short-circuit protection.
若断路保护装置13自触发和外触发都未动作,控制模块12检测到第二时长(t2)内断路保护装置13处于未触发状态时,驱动断路保护装置13,以使断路保护装置13外触发断开主回路21,采用外触发断路保护装置13进行短路保护。If the circuit breaker protection device 13 is neither self-triggered nor externally triggered, and the control module 12 detects that the circuit breaker protection device 13 is in a non-triggered state within the second time period (t2), it drives the circuit breaker protection device 13 so that the circuit breaker protection device 13 is externally triggered. The main circuit 21 is disconnected and an externally triggered circuit breaker protection device 13 is used for short circuit protection.
若断路保护装置13自触发和两次外触发都未动作,控制模块12检测到第三时长(t3)内断路保护装置13处于未触发状态时,控制主正继电器141和主负继电器142断开主回路21,采用继电器进行短路保护,继电器带载切断。If the circuit breaker protection device 13 does not operate due to self-triggering or two external triggers, and the control module 12 detects that the circuit breaker protection device 13 is in a non-triggered state within the third period of time (t3), it controls the main positive relay 141 and the main negative relay 142 to disconnect. The main circuit 21 uses a relay for short-circuit protection, and the relay cuts off with load.
一实施例中,当控制模块12确定主回路21中的电流大于或等于第六电流阈值(I5)时,热熔丝131熔断自触发断路保护装置13早于控制模块12延时t1外触发断开主回路21,断路保护装置13进行自触发短路保护。一实施例中,第六电流阈值为热熔丝熔断自触发断路保护装置保护时间等于第一时长时对应的短路电流值,从而使得断路保护装置在第一时长内能被自触发。In one embodiment, when the control module 12 determines that the current in the main circuit 21 is greater than or equal to the sixth current threshold (I5), the thermal fuse 131 is blown and the self-triggered circuit breaker protection device 13 is triggered earlier than the control module 12 after the delay time t1. The main circuit 21 is opened, and the circuit breaker protection device 13 performs self-triggering short-circuit protection. In one embodiment, the sixth current threshold is the corresponding short-circuit current value when the thermal fuse blows and the protection time of the self-triggered circuit breaker protection device is equal to the first duration, so that the circuit breaker protection device can be self-triggered within the first duration.
若断路保护装置13自触发未动作,控制模块12检测到第一时长(t1)内断路保护装置13处于未触发状态时,驱动断路保护装置13,以使断路保护装置13外触发断开主回路21,采用外触发断路保护装置13进行短路保护。If the circuit breaker protection device 13 is not triggered by itself and the control module 12 detects that the circuit breaker protection device 13 is in a non-triggered state within the first period of time (t1), it drives the circuit breaker protection device 13 so that the circuit breaker protection device 13 is externally triggered to disconnect the main circuit. 21. Use externally triggered circuit breaker protection device 13 for short circuit protection.
若断路保护装置13自触发和外触发都未动作,控制模块12检测到第二时长(t2)内断路保护装置13处于未触发状态时,驱动断路保护装置13,以使断路保护装置13外触发断开主回路21,采用外触发断路保护装置13进行短路保护。If the circuit breaker protection device 13 is neither self-triggered nor externally triggered, and the control module 12 detects that the circuit breaker protection device 13 is in a non-triggered state within the second time period (t2), it drives the circuit breaker protection device 13 so that the circuit breaker protection device 13 is externally triggered. The main circuit 21 is disconnected and an externally triggered circuit breaker protection device 13 is used for short circuit protection.
若断路保护装置13自触发和两次外触发都未动作,控制模块12检测到第三时长(t3)内断路保护装置13处于未触发状态时,控制主正继电器141和主负继电器142断开主回路,采用继电器进行短路保护,继电器带载切断。If the circuit breaker protection device 13 does not operate due to self-triggering or two external triggers, and the control module 12 detects that the circuit breaker protection device 13 is in a non-triggered state within the third period of time (t3), it controls the main positive relay 141 and the main negative relay 142 to disconnect. The main circuit adopts relay for short-circuit protection, and the relay cuts off with load.
一个实施例中,第一时长小于第二时长,第二时长小于第三时长。In one embodiment, the first duration is shorter than the second duration, and the second duration is shorter than the third duration.
一个具体实例中,第一电流阈值为1000A,第二电流阈值为1500A,第三电流阈值为4300A,第四电流阈值为4700A,第五电流阈值为6000A,第六电流阈值为7500A,第一时长t1为5ms,第二时长t2为100ms,第三时长t3为200ms。可以理解的,本申请不限于此。In a specific example, the first current threshold is 1000A, the second current threshold is 1500A, the third current threshold is 4300A, the fourth current threshold is 4700A, the fifth current threshold is 6000A, the sixth current threshold is 7500A, and the first duration t1 is 5ms, the second duration t2 is 100ms, and the third duration t3 is 200ms. It can be understood that the present application is not limited to this.
本申请实施例示出的技术方案,当主回路发生短路时,控制模块根据主回路的电流信号,能够及时驱动断路保护装置,以使断路保护装置及时断开主回路对主回路进行保护。例如,控制模块可以基于分流器的快速检测结果,在很短的时间(例如延时第一时长5ms)驱动断路保护装置外触发断开主回路,从而能够在大电流短路时在短时间内快速对主回路进行保护。According to the technical solution shown in the embodiment of this application, when a short circuit occurs in the main circuit, the control module can promptly drive the circuit breaker protection device according to the current signal of the main circuit, so that the circuit breaker protection device disconnects the main circuit in time to protect the main circuit. For example, based on the rapid detection results of the shunt, the control module can drive the circuit breaker protection device to trigger an external trigger to disconnect the main circuit in a very short time (for example, the first delay time is 5ms), so that when a large current short circuit occurs, the control module can quickly Protect the main circuit.
进一步的,本申请实施例示出的技术方案,当主回路发生短路时,根据主回路的短路电流大小,使断路保护装置自触发或外触发断开主回路,使断路保护装置能够及时对主回路进行保护,并且,在设定时长内,如果断路保护装置自触发和外触发都未断开主回路,能够及时驱动继电器,以使继电器断开主回路,能够采用继电器及时对主回路进行保护。Furthermore, according to the technical solution shown in the embodiment of the present application, when a short circuit occurs in the main circuit, the circuit breaker protection device is automatically triggered or externally triggered to disconnect the main circuit according to the short circuit current of the main circuit, so that the circuit breaker protection device can perform timely maintenance on the main circuit. Protection, and within the set time period, if the circuit breaker protection device does not disconnect the main circuit due to self-triggering or external triggering, the relay can be driven in time so that the relay disconnects the main circuit, and the relay can be used to protect the main circuit in time.
图7是本申请一实施例的主回路短路电流I与断路保护装置自触发动作时间t的关系示意图。Figure 7 is a schematic diagram of the relationship between the main circuit short-circuit current I and the self-triggering action time t of the circuit breaker protection device according to an embodiment of the present application.
参见图7,图中曲线71表示主电路短路电流I(kA)与断路保护装置13自触发动作时间t(s)的关系。在短路电流大于I5(7500A)时,断路保护装置13在时间t1(5ms)内能够自触发;在短路电流为I3(4700A)~I5(7500A)时,断路保护装置13在时间t2(100ms)内能够自触发;在短路电流为I2(4300A)~I3(4700)时,断路保护装置13在时间t3(200ms)内能够自触发。Referring to Figure 7, curve 71 in the figure represents the relationship between the main circuit short-circuit current I (kA) and the self-triggering action time t (s) of the circuit breaker protection device 13. When the short-circuit current is greater than I5 (7500A), the circuit-breaker protection device 13 can self-trigger within time t1 (5ms); when the short-circuit current is I3 (4700A) ~ I5 (7500A), the circuit-breaker protection device 13 can trigger at time t2 (100ms). It can self-trigger within time t3 (200ms) when the short-circuit current is I2 (4300A) ~ I3 (4700).
依据本申请另一实施例,本申请还提供了一种电动交通工具的动力电池系统,具有如上所述的短路保护系统。电动交通工具例如可以是电动汽车、电动飞行器等。According to another embodiment of the present application, the present application also provides a power battery system for an electric vehicle, which has the short-circuit protection system as described above. Electric vehicles may be, for example, electric cars, electric aircraft, etc.
以上已经描述了本申请的各实施例,上述说明是示例性的,并非穷尽性的,并且也不限于所披露的各实施例。在不偏离所说明的各实施例的范 围和精神的情况下,对于本技术领域的普通技术人员来说许多修改和变更都是显而易见的。本文中所用术语的选择,旨在最好地解释各实施例的原理、实际应用或对市场中的技术的改进,或者使本技术领域的其他普通技术人员能理解本文披露的各实施例。The embodiments of the present application have been described above. The above description is illustrative, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principles, practical applications, or improvements to the technology in the market, or to enable other persons of ordinary skill in the art to understand the embodiments disclosed herein.

Claims (15)

  1. 一种短路保护系统,其特征在于,包括:电流监测装置、控制模块、断路保护装置;A short-circuit protection system, characterized by including: a current monitoring device, a control module, and a circuit breaker protection device;
    所述电流监测装置用于监测待保护电路系统的主回路的电流,且在监测到短路电流的情况下输出过流告警信号;The current monitoring device is used to monitor the current of the main circuit of the circuit system to be protected, and output an overcurrent alarm signal when a short-circuit current is detected;
    所述控制模块用于根据所述过流告警信号,按设定策略向所述断路保护装置输出断路驱动信号;The control module is configured to output a circuit breaker driving signal to the circuit breaker protection device according to a set strategy according to the overcurrent alarm signal;
    所述断路保护装置串联于所述主回路,用于响应于所述主回路的短路电流以自触发方式被触发至断开状态,或响应于所述断路驱动信号以外触发方式被触发至断开状态,使得断开所述主回路。The circuit breaker protection device is connected in series to the main circuit, and is configured to be triggered to the disconnection state in a self-triggering manner in response to the short-circuit current of the main circuit, or to be triggered to the disconnection state in an external triggering manner in response to the circuit breaker driving signal. status, causing the main circuit to be disconnected.
  2. 根据权利要求1所述的系统,其特征在于,The system according to claim 1, characterized in that:
    所述系统还包括:继电器,串联于所述主回路;The system also includes: a relay, connected in series to the main circuit;
    所述控制模块还用于:根据所述过流告警信号,按所述设定策略向所述继电器输出断开控制信号,使所述继电器断开,使得断开所述主回路。The control module is also configured to: according to the overcurrent alarm signal, output a disconnection control signal to the relay according to the setting strategy, so that the relay is disconnected, so that the main circuit is disconnected.
  3. 根据权利要求1所述的系统,其特征在于:The system according to claim 1, characterized in that:
    所述断路保护装置包括熔断器和断路器,所述熔断器与所述断路器串联;The circuit breaker protection device includes a fuse and a circuit breaker, and the fuse is connected in series with the circuit breaker;
    所述断路保护装置响应于所述短路电流以自触发方式被触发至断开状态包括:The circuit breaker protection device being triggered to an off state in a self-triggering manner in response to the short circuit current includes:
    所述熔断器响应于所述短路电流熔断燃弧而产生内部驱动电压,使得所述断路器响应于所述内部驱动电压而被触发至断开状态。The fuse melts and arcs in response to the short-circuit current to generate an internal drive voltage, so that the circuit breaker is triggered to an open state in response to the internal drive voltage.
  4. 根据权利要求3所述的系统,其特征在于,所述断路器包括具有点火器的烟火断路器以及驱动控制电路;所述驱动控制电路包括:The system according to claim 3, wherein the circuit breaker includes a pyrotechnic circuit breaker with an igniter and a drive control circuit; the drive control circuit includes:
    整流桥,与所述点火器连接,并通过外部触发接口与所述控制模块连接;A rectifier bridge, connected to the igniter and connected to the control module through an external trigger interface;
    限流和瞬态抑制单元,通过内部驱动引线与所述熔断器连接;A current limiting and transient suppression unit connected to the fuse through an internal drive lead;
    隔离变压器,连接于所述整流桥和所述限流和瞬态抑制单元之间。An isolation transformer is connected between the rectifier bridge and the current limiting and transient suppression unit.
  5. 根据权利要求2所述的系统,其特征在于,The system according to claim 2, characterized in that:
    所述控制模块,根据所述过流告警信号,按设定策略向所述断路保护装置输出断路驱动信号,以及向所述继电器输出断开控制信号包括:The control module, according to the overcurrent alarm signal, outputs a circuit breaker driving signal to the circuit breaker protection device according to a set strategy, and outputs a disconnection control signal to the relay, including:
    所述控制模块根据所述过流告警信号获得短路电流值;The control module obtains the short-circuit current value according to the overcurrent alarm signal;
    在所述短路电流值不超过第二电流阈值的情况下,向所述继电器输出所述断开控制信号,以及,在所述短路电流值超过所述第二电流阈值的情 况下,向所述断路保护装置输出所述断路驱动信号。When the short-circuit current value does not exceed the second current threshold, the disconnection control signal is output to the relay, and when the short-circuit current value exceeds the second current threshold, the disconnection control signal is output to the relay. The circuit breaker protection device outputs the circuit breaker driving signal.
  6. 根据权利要求5所述的系统,其特征在于:所述控制模块在所述短路电流值超过所述第二电流阈值的情况下,向所述断路保护装置输出所述断路驱动信号,包括:The system according to claim 5, characterized in that: when the short-circuit current value exceeds the second current threshold, the control module outputs the circuit-breaking driving signal to the circuit-breaking protection device, including:
    所述控制模块在所述短路电流值小于第五电流阈值、大于或等于所述第二电流阈值,且在第二时长内所述断路保护装置未被自触发的情况下,向所述断路保护装置输出所述断路驱动信号。When the short-circuit current value is less than the fifth current threshold and greater than or equal to the second current threshold, and the circuit-breaker protection device is not self-triggered within a second period of time, the control module sends a signal to the circuit-breaker protection device. The device outputs the circuit breaker driving signal.
  7. 根据权利要求6所述的系统,其特征在于:所述控制模块在所述短路电流值超过所述第二电流阈值的情况下,向所述断路保护装置输出所述断路驱动信号,还包括:The system according to claim 6, wherein the control module outputs the circuit-breaking driving signal to the circuit-breaking protection device when the short-circuit current value exceeds the second current threshold, and further includes:
    所述控制模块在所述短路电流值大于或等于所述第五电流阈值,且在第一时长内所述断路保护装置未被自触发的情况下,向所述断路保护装置输出所述断路驱动信号,以及,在第二时长内所述断路保护装置未被触发的情况下,再次向所述断路保护装置输出断路驱动信号;其中所述第二时长大于所述第一时长。The control module outputs the circuit breaker drive to the circuit breaker protection device when the short-circuit current value is greater than or equal to the fifth current threshold and the circuit breaker protection device is not self-triggered within the first period of time. signal, and, if the circuit breaker protection device is not triggered within a second period of time, outputting a circuit breaker driving signal to the circuit breaker protection device again; wherein the second period of time is greater than the first period of time.
  8. 根据权利要求6或7所述的系统,其特征在于:所述控制模块在所述短路电流值超过所述第二电流阈值的情况下,向所述断路保护装置输出所述断路驱动信号,还包括:The system according to claim 6 or 7, characterized in that: when the short-circuit current value exceeds the second current threshold, the control module outputs the circuit-breaking driving signal to the circuit-breaking protection device, and further include:
    所述控制模块在第三时长内所述断路保护装置未被触发的情况下,向所述继电器输出断开控制信号,其中所述第三时长大于所述第二时长。The control module outputs a disconnection control signal to the relay when the circuit breaker protection device is not triggered within a third period of time, wherein the third period of time is greater than the second period of time.
  9. 根据权利要求1所述的系统,其特征在于:The system according to claim 1, characterized in that:
    所述电流监测装置包括分流器和霍尔电流传感器;The current monitoring device includes a shunt and a Hall current sensor;
    所述过流告警信号包含短路电流相关值;The overcurrent alarm signal includes a short-circuit current related value;
    其中,若所述电流监测装置监测到的短路电流不超过预设阈值,依据所述霍尔电流传感器的检测结果获得所述短路电流相关值,若监测到的短路电流超过预设阈值,则依据所述分流器的检测结果获得所述短路电流相关值。Wherein, if the short-circuit current monitored by the current monitoring device does not exceed the preset threshold, the short-circuit current related value is obtained based on the detection result of the Hall current sensor; if the monitored short-circuit current exceeds the preset threshold, the short-circuit current correlation value is obtained based on the detection result of the Hall current sensor. The short-circuit current correlation value is obtained from the detection result of the shunt.
  10. 根据权利要求1所述的系统,其特征在于:The system according to claim 1, characterized in that:
    所述电流监测装置包括分流器和电流检测芯片;The current monitoring device includes a shunt and a current detection chip;
    所述分流器串联于所述主回路,用于输出采样电压;The shunt is connected in series to the main circuit and is used to output the sampling voltage;
    所述电流检测芯片用于在依据所述采样电压判断监测到短路电流的情况下,输出包含所述采样电压值的过流告警信号;The current detection chip is configured to output an overcurrent alarm signal including the sampling voltage value when a short-circuit current is detected based on the sampling voltage;
    所述控制模块还用于根据所述分流器的预存校准参数和所述采样电压 的电压值,获得校准的短路电流值,其中所述预存校准参数至少包括以下部分或全部:校准后初始阻值、温度系数、长期稳定性参数、热电系数。The control module is also used to obtain the calibrated short-circuit current value based on the pre-stored calibration parameters of the shunt and the voltage value of the sampling voltage, wherein the pre-stored calibration parameters include at least some or all of the following: initial resistance value after calibration , temperature coefficient, long-term stability parameters, thermoelectric coefficient.
  11. 根据权利要求1所述的系统,其特征在于,所述系统还包括:The system of claim 1, further comprising:
    温度检测传感器,设置于所述断路保护装置的两端或一端,用于输出所述断路保护装置的温度检测值;Temperature detection sensors are provided at both ends or one end of the circuit breaker protection device and are used to output the temperature detection value of the circuit breaker protection device;
    所述控制模块,还用于在所述温度检测值达到设定温度阈值时,发出过温报警信号。The control module is also used to send an over-temperature alarm signal when the temperature detection value reaches a set temperature threshold.
  12. 根据权利要求1所述的系统,其特征在于:The system according to claim 1, characterized in that:
    所述电流监测装置包括分流器;The current monitoring device includes a shunt;
    所述分流器配置有第一温度输出端组、第二温度输出端组、第一电压输出端组、第二电压输出端组;其中:The shunt is configured with a first temperature output terminal group, a second temperature output terminal group, a first voltage output terminal group, and a second voltage output terminal group; wherein:
    所述第一温度输出端组和第二温度输出端组用于分别输出所述分流器两侧的检测温度;The first temperature output terminal group and the second temperature output terminal group are used to respectively output the detected temperatures on both sides of the shunt;
    所述第一电压输出端组用于输出所述分流器两端的高速采样电压值;所述第二电压输出端组用于输出所述分流器两端的低速采样电压值。The first voltage output terminal group is used to output the high-speed sampling voltage value at both ends of the shunt; the second voltage output terminal group is used to output the low-speed sampling voltage value at both ends of the shunt.
  13. 根据权利要求1所述的系统,其特征在于,所述控制模块包括控制器和驱动电路;The system according to claim 1, wherein the control module includes a controller and a drive circuit;
    所述控制器与所述电流监测装置连接,用于在检测到所述电流监测装置输出的所述过流告警信号的情况下,向所述驱动电路输出断路保护信号;The controller is connected to the current monitoring device and is configured to output a circuit breaker protection signal to the drive circuit when the overcurrent alarm signal output by the current monitoring device is detected;
    所述驱动电路与所述电流监测装置、断路保护装置及控制器连接,用于在检测到所述电流监测装置输出的所述过流告警信号或检测到所述控制器输出的所述断路保护信号的情况下,向所述断路保护装置输出所述断路驱动信号。The drive circuit is connected to the current monitoring device, the circuit breaker protection device and the controller, and is used to detect the overcurrent alarm signal output by the current monitoring device or detect the circuit breaker protection output by the controller. In the case of a signal, the circuit breaker driving signal is output to the circuit breaker protection device.
  14. 根据权利要求11所述的系统,其特征在于:The system according to claim 11, characterized in that:
    所述温度检测传感器包括NTC温度检测传感器。The temperature detection sensor includes an NTC temperature detection sensor.
  15. 一种电动交通工具的动力电池系统,其特征在于,包括如权利要求1-14中任一项所述的短路保护系统。A power battery system for an electric vehicle, characterized by including the short-circuit protection system according to any one of claims 1-14.
PCT/CN2022/133115 2022-06-08 2022-11-21 Short-circuit protection system, and traction battery system of electric vehicle WO2023236451A1 (en)

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