WO2023236327A1 - Flexible electrochromic film and preparation method therefor - Google Patents

Flexible electrochromic film and preparation method therefor Download PDF

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WO2023236327A1
WO2023236327A1 PCT/CN2022/107893 CN2022107893W WO2023236327A1 WO 2023236327 A1 WO2023236327 A1 WO 2023236327A1 CN 2022107893 W CN2022107893 W CN 2022107893W WO 2023236327 A1 WO2023236327 A1 WO 2023236327A1
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coating
electrochromic film
thermochromic
flexible electrochromic
flexible
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PCT/CN2022/107893
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French (fr)
Chinese (zh)
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弗罗恩阿恩
卡尔奥古斯丁
斯凯宁阿尔伯特
胡小文
周国富
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克莱梅得科技有限公司
深圳市国华光电科技有限公司
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Publication of WO2023236327A1 publication Critical patent/WO2023236327A1/en

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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/0147Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on thermo-optic effects
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/0102Constructional details, not otherwise provided for in this subclass

Definitions

  • the invention relates to the field of organic optoelectronics, and in particular to a flexible electrochromic film and a preparation method thereof.
  • Thermochromic devices can change their optical properties when exposed to thermal stimuli and have broad potential in a variety of applications, including sensors, smart windows, and anti-counterfeiting labels. Although its optical properties change automatically in response to thermal fluctuations, devices that respond through electrical manipulation may be more user-friendly. A quick and efficient way to do this is to use electrothermal stimulation, which causes an increase in temperature when a current or voltage is applied to a conductive system; the heat generated depends on the current flowing through the conductor, allowing precise control of the electrothermal stimulation. Therefore, thermally sensitive systems can be equipped with heating elements that can exceed the initial thermal response caused by ambient temperature, even allowing for localized heating when using patterned electrodes. Although research in electrothermally driven photonic devices holds great promise, one of the major challenges in this field is the development of highly flexible, transparent systems that can display multi-color tuning, which is attractive for display and window applications.
  • thermochromic dyes or polymers which can only switch between colored, colorless, or an intermediate state between the two states when electrothermal stimulation is applied. Due to lower optical quality, these systems are limited to non-transparent devices.
  • electrothermally driven structural color-tunable systems but these systems are limited to rigid, transparent or flexible, opaque device structures.
  • generalization to large-area applications remains quite difficult due to the need for scalable processes.
  • integrated heaters with limited impact on the above characteristics should be used.
  • Transparent heaters consist of a thin film conductive layer that effectively induces Joule heating when a current or voltage is applied to the surface area of the conductive layer, resulting in a rapid, controllable heating rate.
  • transparent conductive oxides especially indium tin oxide
  • indium tin oxide are the most important conductive materials for making transparent heaters, but their use is limited due to their limited mechanical flexibility.
  • Silver nanowires AgNWs
  • these metallic nanowires can be solution-processed on plastic substrates, allowing the fabrication of flexible heaters through a variety of processes, such as spray coating, screen printing, and inkjet printing. Integrating metal nanowires into devices requires good adhesion between the substrate and the nanowires, so polymeric materials can be added to such inks to form an encapsulating film after deposition to promote uniform heating.
  • thermochromic devices one can utilize inorganic nanocrystals, organic dyes, or hydrogels that undergo phase transitions upon temperature fluctuations.
  • Photonic structures based on hydrogels or block copolymers can also be used to achieve thermochromic responses.
  • Another class of materials commonly used to achieve thermochromic structural color changes is cholesteric liquid crystals (CLC). Due to the periodic helical structure of liquid crystal molecules, CLC can reflect circularly polarized light in a specific wavelength range and specific chirality. The central wavelength of the reflection band depends on the pitch length, which is defined by the periodicity of the superimposed spiral.
  • thermochromic CLC coatings can be obtained through a variety of methods, such as polymer dispersed liquid crystals (PDLC), side chain or main chain liquid crystal polymers, or by creating individual substrate units.
  • PDLC polymer dispersed liquid crystals
  • a heat-sensitive low molecular weight liquid crystal mixture is encapsulated in droplets and added to a polymer binder to obtain a strong thermochromic coating.
  • Microcapsules containing thermochromic CLC materials can also be prepared. These microcapsules can be mixed with a curable binder and used as a coating.
  • Thermochromic liquid crystalline polymer systems such as polysiloxane-based systems or backbone oligomers, can also be coated directly on rigid or flexible substrates. These systems often require the addition of a polymer network or the application of a topcoat to produce a mechanically robust coating system.
  • This protective topcoat can also be obtained through directionally controlled photoinduced phase separation (PIPS).
  • PIPS photoinduced phase separation
  • the polymerizable monomer is partially incompatible with the non-reactive liquid crystal and migrates to the coating-air interface during the photopolymerization process to form a hard topcoat.
  • an acrylic polymer topcoat forms, protecting the underlying thermochromic, non-reactive CLC portion.
  • thermochromic pigments can be applied to patterned electrodes to locally heat the film when a voltage is applied.
  • thermochromic fluorescent moieties or that display color changes through thermally induced conformational changes can also be used. These polymers can be coated around conductive fibers or printed as inks on conductive electrodes. However, these polymers can only switch between two color states and, like thermochromic pigments, lack the optical qualities for use in transparent devices.
  • thermochromic photonic systems such as photonic block copolymers, elastic inverse opals, and cholesteric liquid crystals can be used. These materials display reflective structural colors that can be changed into various colors by temperature changes or electrothermal stimulation.
  • electrothermally driven photonic devices current systems are limited to rigid, transparent or flexible, opaque device forms.
  • combining the flexibility and transparency of electrochromic photonic devices remains challenging due to poor mechanical or optical properties of one or more layers in multilayer devices. When these materials are applied to a rigid substrate such as glass with conductive electrodes, an electrothermal response may be produced.
  • electrothermally driven photonic color-changing devices have been used to fabricate transparent electrothermally driven color-changing devices, they have not yet been applied to flexible substrates, thus limiting the scope of applications of these systems.
  • Some examples show electrothermally driven photonic color-changing devices on flexible substrates, but these devices are opaque and cannot be prepared using coating techniques that enable large-area applications. For example, fabrication using complex pixel structures, multi-layer spin-coating processes, or including photonic inverse opal hydrogels that require deposition in molds and chemical etching steps.
  • thermochromic coatings have never been integrated with transparent conductive heating layers on flexible substrates to induce electrothermal modulation of optical properties and create electrochromic flexible thin film devices.
  • the technical solution of the present invention discloses a flexible electrochromic film based on a thermochromic coating and electrothermally driven optical property adjustment. It has high transparency, can be manufactured through scalable coating technology, and can realize roll-to -roll production method. The invention also discloses a method for preparing the above-mentioned flexible electrochromic film.
  • An object of the present invention is to provide a flexible electrochromic film, which sequentially includes a substrate, a conductive heating layer and a thermochromic coating from bottom to top;
  • the raw materials of the conductive heating layer include conductive materials and inks containing polymer binders
  • thermochromic coating The raw materials of the thermochromic coating include thermochromic materials
  • the conductive heating layer is at least one layer.
  • the polymer binder may be, but is not limited to, one or more of polyvinyl alcohol, polyvinyl butyral or polyimide.
  • the substrate is selected from a flexible film
  • the optional object of the flexible film is selected from one or more of polyethylene terephthalate, bidirectionally oriented polypropylene or polycarbonate.
  • the conductive material is selected from one or more of metal nanomaterials, carbon nanomaterials, graphene materials, and ITO materials.
  • the shape or form of the above-mentioned materials may be, but is not limited to, granular, tubular, strip, linear, etc.
  • the above metals may be, but are not limited to, gold, silver, copper, aluminum, platinum, iron, or an alloy of two or more of the above metals.
  • the conductive material may include, but is not limited to, silver nanowires, gold particles, graphene particles, etc.
  • thermochromic material is selected from the group consisting of cholesteric liquid crystals, photonic block copolymers, photonic particle arrays, photonic inverse opal structures, and distributed Bragg reflectors;
  • thermochromic material is selected from thermochromic inorganic materials.
  • the conductive heating layer is continuous.
  • the conductive heating layer is patterned.
  • the base is flexible.
  • the flexible electrochromic film further includes an additional layer, and the additional layer is selected from one or more of an adhesive layer or a protective topcoat.
  • Another object of the present invention is to provide a method for preparing the above-mentioned flexible electrochromic film.
  • the preparation method includes the following steps:
  • the acrylate derivatives described in the present invention can be, but are not limited to, monoacrylate and diacrylate.
  • the monoacrylate can be, but is not limited to: methyl methacrylate, methyl acrylate, ethyl acrylate, ethyl methacrylate;
  • the diacrylate can be, but is not limited to: ethylene glycol diacrylate, diacrylate Propylene glycol diacrylate, methyl diacrylate, ethyl diacrylate.
  • the photoinitiator described in the present invention is generally an initiator commonly used in free radical polymerization of acrylic derivatives, such as benzoyl peroxide.
  • the photonic material is made by mixing nematic liquid crystal and chiral dopant.
  • the application method is selected from coating, rod coating, spin coating, knife coating, slot die coating, knife coating, reverse roller coating, transfer roller coating, spray coating, gravure printing, One or more of flexographic printing, offset printing, and screen printing.
  • the photocuring step is: in an inert atmosphere, first cure the intermediate with an ultraviolet intensity of about 1.5mW/cm 2 for 10-20 minutes; and then cure it with an ultraviolet intensity of about 20mW/cm 2 5-10min.
  • the technical solution of the present invention discloses a flexible electrochromic film based on a thermochromic coating and electrothermal driven optical property adjustment, which has high transparency; can be manufactured through scalable coating technology, and can realize roll-to-roll The production method has broad industrialization prospects.
  • Figure 1 shows the structure and working principle of the flexible electrochromic film according to Embodiment 1 of the present invention.
  • Figure 2(a) shows a schematic diagram of the flexible electrochromic film according to Embodiment 1 of the present invention
  • Figure 2(b) shows the transmission spectrum of the electrochromic film of the flexible electrochromic film in Embodiment 1 of the present invention
  • Figure 2(c) shows a voltage-temperature-wavelength schematic diagram of the flexible electrochromic film according to Embodiment 1 of the present invention.
  • Figure 3 shows the process and structural diagram of patterning a flexible electrochromic film.
  • Figure 4 shows the electrothermal response diagram of L1-L3 in Test Example 2.
  • Figures 6(c)-(e) respectively show that the localized reflected color is caused by electrothermal heating, depending on which conductive circuit is turned on.
  • Figures 6(f)-(g) respectively show that color patterns can be achieved by applying current on multiple conductive silver nanowire circuits.
  • a flexible electrochromic film its structure from bottom to top is as shown in Table 1 below:
  • the conductive heating layer is continuous, and its raw materials are silver nanowires and ink containing polyvinyl alcohol as a polymer binder (TranDuctive N15, Genesink).
  • thermochromic coating is the photonic material cholesteric liquid crystal.
  • This cholesteric liquid crystal is transformed from a nematic liquid crystal with a smectic phase.
  • the preparation method of the flexible electrochromic film of the above embodiment 1 is as follows:
  • P3 Provide an input voltage to the above-mentioned substrate containing the conductive heating layer, so that the substrate containing the conductive heating layer generates Joule heat and increases the temperature in a stepwise manner.
  • the input voltage values are set to 2, 4, 6, 8 and 10V respectively.
  • the steady-state temperature of the substrate containing the conductive heating layer reaches 25, 32, 40, 51 and 62°C respectively within 30S. Increasing temperature will cause the resistance of the conductive heating layer to decrease. In order to prevent the silver nanowires from melting at high temperatures, the temperature should not exceed 120°C;
  • step P3 in Embodiment 1 can be performed once, twice and three times respectively to obtain one, two and three conductive heating layers respectively.
  • the resistance of two conductive heating layers is approximately 11.8 ⁇ 0.2 ⁇ sq -1 ; while the resistance of three conductive heating layers is approximately 7.4 ⁇ 0.04 ⁇ sq -1 ;
  • the reflection band of the electrochromic film appears at around 850nm; further, when the applied voltage increases to 6.5V, the reflection band of the electrochromic film shifts blue. to about 450nm.
  • the above process is reversible when the thermochromic material is in the cholesteric phase. At this time, after the external voltage is removed, the electrochromic film will return to its original colorless state;
  • the temperature of the electrochromic film rises above the cholesteric-isotropic transition temperature (about 60°C), and the color change is irreversible at this time.
  • the electrothermal-induced reflection band can be retained upon bending, showing stable electrothermal performance.
  • Figure 1 shows the structure and working principle of a flexible electrochromic film according to Embodiment 1 of the present invention, and its conductive heating layer has a high degree of transparency.
  • a conductive heating layer is applied on top of the substrate; the integrated heater is in contact with a thermochromic coating applied on the conductive heating layer.
  • a current is applied to the system (U on )
  • modulation of the optical properties of the thermochromic coating can be observed.
  • FIG 2(a) shows a schematic diagram of the flexible electrochromic film according to Embodiment 1 of the present invention. It can be seen that a flexible, transparent silver nanowire/PET heater induces reflection band movement under electrical stimulation. In the absence of electrical stimulation (U off ), the transparent foil remains colorless at room temperature but can display reflective color when voltage is applied (U on );
  • Figure 2(b) shows the transmission spectrum of the electrochromic film of the flexible electrochromic film of Embodiment 1 of the present invention, showing the electrothermal-induced reflection band movement when adjusting the input voltage;
  • Figure 2(c) shows a voltage-temperature-wavelength schematic diagram of the flexible electrochromic film of Example 1 of the present invention, showing the reflection band deflection when changing the voltage amplitude (blue) or heating the sample with a hot plate (red) Shift comparison.
  • the relevant processes and structures are
  • the above steps can be performed multiple times to reduce the resistance of the conductive heating layer.
  • the resistances of the conductive heating layers prepared by gravure printing were recorded as R1-R3 respectively, and the resistances R1-R3 of L1-L3 after each printing were tested respectively.
  • the obtained resistance data are shown in Table 2.
  • Each conductive line can be driven individually, allowing for localized heating when voltage is applied.
  • the conductive patterns were passed individually by current, they reached different steady-state temperatures. This is caused by resistance bias, for example the conductive pattern with the lowest resistance will show the highest steady-state temperature, as shown in Figure 5.
  • Kapton tape was attached to a 36 ⁇ m black PET (Tenolan OCN0003, 100 ⁇ m thickness) substrate to form a mask.
  • Use silver nanowire ink Transductive N15, Genesink
  • the resistance of the conductive lines is controlled in the range of 25-40 ⁇ . Compared to gravure printing, lower resistance is achieved after a single coating step due to the larger volume deposited on the substrate during rod coating.
  • thermochromic emulsion consists of a heat-sensitive cholesteric liquid crystal mixture dispersed in a PVA-based solution (15wt% aqueous solution) in the form of droplets (the mixture is composed of nematic liquid crystal (Merck E7, 70wt%) and hand
  • the dopant (Merck S811, 30wt%) is dispersed in the form of droplets in a solution (15wt%) of PVA (80% hydrolyzed) and dried after rod coating to form a temperature-responsive polymer dispersed liquid crystal (PDLC). ) coating (thickness 12-18 ⁇ m).
  • Colorful patterns are created through localized heating induced by patterned conductive circuits.
  • the flexible substrate was patterned with conductive lines of the same width (3 mm).
  • Encapsulating cholesteric liquid crystal droplets with PVA adhesive can display reflective color changes when the temperature changes.
  • an external heater hot plate
  • reflective color appears in the PDLC coating when the smectic-cholesteric phase transition (29°C) temperature is exceeded.

Abstract

A flexible electrochromic film and a preparation method therefor. The electrochromic film sequentially comprises, from bottom to top, a substrate, a conductive heating layer and a thermochromic coating; raw materials for the conductive heating layer comprise a conductive material and ink containing a polymer binder; the thermochromic coating is based on a photonic material or a thermochromic material; there is at least one conductive heating layer. The flexible electrochromic film based on the thermochromic coating and the adjustment of electrothermally driven optical characteristics has high transparency, and can be manufactured by means of an extensible coating technique, and a roll-to-roll production mode can be implemented.

Description

一种柔性的电致变色薄膜及其制备方法Flexible electrochromic film and preparation method thereof 技术领域Technical field
本发明涉及有机光电领域,特别涉及一种柔性的电致变色薄膜及其制备方法。The invention relates to the field of organic optoelectronics, and in particular to a flexible electrochromic film and a preparation method thereof.
背景技术Background technique
热致变色器件可在暴露于热刺激的环境下时,改变其光学特性,并在传感器、智能窗口和防伪标签等各种应用领域中有广阔的潜力。尽管其光学特性会随着热波动而自动改变,但通过电操纵响应的设备可能会更方便用户使用。一种快速有效的实现方法是利用电热刺激,即向导电系统施加电流或电压时,电热刺激会导致温度升高;产生的热量取决于流经导体的电流,从而可以精确控制电热刺激。因此,热敏系统可以配备加热元件,该加热元件可以超过由环境温度引起的初始热响应,甚至在使用图案化电极时允许局部加热。尽管电热驱动光子器件的研究前景广阔,但该领域的主要挑战之一是开发能显示多色调谐的高度灵活、透明的系统,这对显示器和窗口应用很有吸引力。Thermochromic devices can change their optical properties when exposed to thermal stimuli and have broad potential in a variety of applications, including sensors, smart windows, and anti-counterfeiting labels. Although its optical properties change automatically in response to thermal fluctuations, devices that respond through electrical manipulation may be more user-friendly. A quick and efficient way to do this is to use electrothermal stimulation, which causes an increase in temperature when a current or voltage is applied to a conductive system; the heat generated depends on the current flowing through the conductor, allowing precise control of the electrothermal stimulation. Therefore, thermally sensitive systems can be equipped with heating elements that can exceed the initial thermal response caused by ambient temperature, even allowing for localized heating when using patterned electrodes. Although research in electrothermally driven photonic devices holds great promise, one of the major challenges in this field is the development of highly flexible, transparent systems that can display multi-color tuning, which is attractive for display and window applications.
大多数关于电致变色器件的报道都使用热致变色染料或聚合物,当施加电热刺激时,它们只能在有色、无色或两种状态的中间状态切换。由于光学质量较低,这些系统仅限于非透明设备。然而,最近的成果进展实现了电热驱动的结构色可调系统,但这些系统仅限于刚性、透明或柔性、不透明的设备结构。此外,由于对可扩展工艺的需求,因此推广到大面积应用仍然相当困难。为了建立具有高透明度和灵活性的电热驱动多色光子系统,应使用对上述特性影响有限的集成加热器。Most reports on electrochromic devices use thermochromic dyes or polymers, which can only switch between colored, colorless, or an intermediate state between the two states when electrothermal stimulation is applied. Due to lower optical quality, these systems are limited to non-transparent devices. However, recent advances have enabled electrothermally driven structural color-tunable systems, but these systems are limited to rigid, transparent or flexible, opaque device structures. Furthermore, generalization to large-area applications remains quite difficult due to the need for scalable processes. To establish electrothermally driven polychromatic photonic systems with high transparency and flexibility, integrated heaters with limited impact on the above characteristics should be used.
透明加热器由一层薄膜导电层组成,在该导电层表面区域施加电流或电压时,其能有效地诱导焦耳加热,从而产生快速、可控的加热速率。目前,透明导电氧化物,尤其是氧化铟锡,是制造透明加热器的最主要导电材料,但由于其机械灵活性有限而受到使用限制。经过深入研究,人们开发出了各种各样可以用作节能加热器的导电材料。银纳米线(AgNWs)在这一领域引起了特别的关注,因为它们集成的透明加热器能通过其渗透网络将高光学透明度与低片电阻结合在一起。此外,这些金属纳米线可以在塑料基底上进行溶液处理,从而允许通过多种工艺制造柔性加热器,如喷涂、丝网印刷和喷墨印刷。将金属纳米线集成到器件中需要基底和纳米线之间具有良好的粘附性,因此可以将聚合物材料添加到此类油墨中,从而在沉积后形成封装膜,以促进均匀加热。Transparent heaters consist of a thin film conductive layer that effectively induces Joule heating when a current or voltage is applied to the surface area of the conductive layer, resulting in a rapid, controllable heating rate. Currently, transparent conductive oxides, especially indium tin oxide, are the most important conductive materials for making transparent heaters, but their use is limited due to their limited mechanical flexibility. After intensive research, a variety of conductive materials have been developed that can be used as energy-saving heaters. Silver nanowires (AgNWs) have attracted special attention in this field because their integrated transparent heaters combine high optical transparency with low sheet resistance through their permeable network. Furthermore, these metallic nanowires can be solution-processed on plastic substrates, allowing the fabrication of flexible heaters through a variety of processes, such as spray coating, screen printing, and inkjet printing. Integrating metal nanowires into devices requires good adhesion between the substrate and the nanowires, so polymeric materials can be added to such inks to form an encapsulating film after deposition to promote uniform heating.
为了获得热致变色器件,可以利用在温度波动时发生相变的无机纳米晶体、有机染料或水凝胶。基于水凝胶或嵌段共聚物的光子结构也可用于实现热致变色响应。另一类常用于实现热致变色结构色变化的材料是胆甾型液晶(CLC)。由于液晶分子的周期性螺旋结构,CLC 可以反射特定波长范围和特定手性的圆偏振光。反射带的中心波长取决于节距长度,节距长度由叠加螺旋的周期性定义。当使用热致变色CLC混合物时,由于加热和冷却时螺旋的重组,可以通过缩短或扩大节距长度来改变初始反射颜色。热致变色CLC涂层可通过多种方法获得,例如聚合物分散液晶(PDLC)、侧链或主链液晶聚合物,或通过创建单个基底单元。在PDLC法中,热敏低分子量液晶混合物被封装在液滴中并加入聚合物粘合剂中,以获得坚固的热致变色涂层。还可以制备含有热致变色CLC材料的微胶囊。这些微胶囊能与可固化粘合剂混合,并作为涂层使用。热致变色液晶聚合物体系,例如基于聚硅氧烷的体系或主链低聚物,也可以直接涂覆在刚性或柔性基底上。这些体系通常需要加入聚合物网络或应用面漆来产生机械坚固的涂层体系。这种保护性面漆也可以通过定向控制的光诱导相分离(PIPS)获得。在这种体系中,可聚合单体与非反应性液晶部分不相溶,并在光聚合过程中迁移到涂层-空气界面形成硬面漆。最终,形成丙烯酸聚合物面漆,保护下面的热致变色、非反应性CLC部分。To obtain thermochromic devices, one can utilize inorganic nanocrystals, organic dyes, or hydrogels that undergo phase transitions upon temperature fluctuations. Photonic structures based on hydrogels or block copolymers can also be used to achieve thermochromic responses. Another class of materials commonly used to achieve thermochromic structural color changes is cholesteric liquid crystals (CLC). Due to the periodic helical structure of liquid crystal molecules, CLC can reflect circularly polarized light in a specific wavelength range and specific chirality. The central wavelength of the reflection band depends on the pitch length, which is defined by the periodicity of the superimposed spiral. When using thermochromic CLC mixtures, the initial reflection color can be changed by shortening or widening the pitch length due to the reorganization of the helices upon heating and cooling. Thermochromic CLC coatings can be obtained through a variety of methods, such as polymer dispersed liquid crystals (PDLC), side chain or main chain liquid crystal polymers, or by creating individual substrate units. In the PDLC method, a heat-sensitive low molecular weight liquid crystal mixture is encapsulated in droplets and added to a polymer binder to obtain a strong thermochromic coating. Microcapsules containing thermochromic CLC materials can also be prepared. These microcapsules can be mixed with a curable binder and used as a coating. Thermochromic liquid crystalline polymer systems, such as polysiloxane-based systems or backbone oligomers, can also be coated directly on rigid or flexible substrates. These systems often require the addition of a polymer network or the application of a topcoat to produce a mechanically robust coating system. This protective topcoat can also be obtained through directionally controlled photoinduced phase separation (PIPS). In this system, the polymerizable monomer is partially incompatible with the non-reactive liquid crystal and migrates to the coating-air interface during the photopolymerization process to form a hard topcoat. Ultimately, an acrylic polymer topcoat forms, protecting the underlying thermochromic, non-reactive CLC portion.
现有技术中,包括多种电热驱动的变色系统。目前,这些通过电热刺激改变其光学特性的设备由于其结构而缺乏灵活性或透明度。例如,含有热致变色颜料的薄膜可以应用在图案化电极上,以便在施加电压时局部加热薄膜。尽管展示了灵活性,但由于色素的吸光度特性导致光学质量较低,此类系统不适合用于透明应用。此外,这些颜料仅限于有色和非有色不透明状态之间的变化,因此无法实现多色调节。此外,还可以使用含有热致变色荧光部分或通过热诱导构象变化显示颜色变化的聚合物。这些聚合物可以包覆在导电纤维周围或作为油墨印刷在导电电极上。然而这些聚合物只能在两种颜色状态之间切换,并且与热致变色颜料一样,缺乏用于透明设备的光学质量。The existing technology includes a variety of electrothermal-driven color-changing systems. Currently, these devices, which change their optical properties through electrothermal stimulation, lack flexibility or transparency due to their structure. For example, films containing thermochromic pigments can be applied to patterned electrodes to locally heat the film when a voltage is applied. Despite demonstrating flexibility, such systems are not suitable for transparent applications due to the lower optical quality due to the absorbance properties of the pigments. Furthermore, these pigments are limited to changes between colored and non-colored opaque states, making multicolor adjustment impossible. In addition, polymers containing thermochromic fluorescent moieties or that display color changes through thermally induced conformational changes can also be used. These polymers can be coated around conductive fibers or printed as inks on conductive electrodes. However, these polymers can only switch between two color states and, like thermochromic pigments, lack the optical qualities for use in transparent devices.
为了实现电热调色,可以使用热致变色光子系统,例如光子嵌段共聚物、弹性反蛋白石和胆甾相液晶。这些材料显示出反射性结构色,可通过温度变化或电热刺激而改变为各种颜色。尽管电热驱动的光子器件多种多样,但目前的系统仅限于刚性、透明或柔性、不透明的器件形式。然而,由于多层器件中的一层或多层的机械或光学性能较差,因此将电致变色光子器件的灵活性和透明度结合起来仍然具有挑战性。当将这些材料应用于带有导电电极的刚性基板(如玻璃)上时,可能会产生电热响应。尽管这些材料已被用于制造透明电热驱动的变色装置,但它们尚未应用于柔性基板,因此限制了这些系统的应用范围。一些例子示出了在柔性基底上的电热驱动光子变色器件,但这些器件是不透明的,并且无法采用能够大面积应用的涂层技术制备。例如,采用复杂的像素结构、多层旋涂工艺制造,或者包括需要在模具中沉淀且需化学蚀刻步骤的光子反蛋白石水凝胶。To achieve electrothermal color tuning, thermochromic photonic systems such as photonic block copolymers, elastic inverse opals, and cholesteric liquid crystals can be used. These materials display reflective structural colors that can be changed into various colors by temperature changes or electrothermal stimulation. Despite the variety of electrothermally driven photonic devices, current systems are limited to rigid, transparent or flexible, opaque device forms. However, combining the flexibility and transparency of electrochromic photonic devices remains challenging due to poor mechanical or optical properties of one or more layers in multilayer devices. When these materials are applied to a rigid substrate such as glass with conductive electrodes, an electrothermal response may be produced. Although these materials have been used to fabricate transparent electrothermally driven color-changing devices, they have not yet been applied to flexible substrates, thus limiting the scope of applications of these systems. Some examples show electrothermally driven photonic color-changing devices on flexible substrates, but these devices are opaque and cannot be prepared using coating techniques that enable large-area applications. For example, fabrication using complex pixel structures, multi-layer spin-coating processes, or including photonic inverse opal hydrogels that require deposition in molds and chemical etching steps.
并且到目前为止,这种热致变色涂层从未与透明导电加热层集成于柔性基底上,以诱导光学特性的电热调节,并创建电致变色柔性薄膜器件。And so far, such thermochromic coatings have never been integrated with transparent conductive heating layers on flexible substrates to induce electrothermal modulation of optical properties and create electrochromic flexible thin film devices.
因此,亟需找到一种技术方案,来解决本领域的技术难题。Therefore, there is an urgent need to find a technical solution to solve the technical problems in this field.
发明内容Contents of the invention
本发明技术方案公开了一种基于热致变色涂层的、电热驱动光学特性调节的柔性的电致变色薄膜,其具有高透明度,并可通过可扩展涂层技术制造,且可以实现roll-to-roll的生产方式。本发明还公开了上述柔性的电致变色薄膜的制备方法。The technical solution of the present invention discloses a flexible electrochromic film based on a thermochromic coating and electrothermally driven optical property adjustment. It has high transparency, can be manufactured through scalable coating technology, and can realize roll-to -roll production method. The invention also discloses a method for preparing the above-mentioned flexible electrochromic film.
本发明的一个目的是提供一种柔性的电致变色薄膜,其自下而上依次包括基底、导电加热层和热致变色涂层;An object of the present invention is to provide a flexible electrochromic film, which sequentially includes a substrate, a conductive heating layer and a thermochromic coating from bottom to top;
其中,in,
所述导电加热层,其原料包括导电材料和含有聚合物粘结剂的油墨;The raw materials of the conductive heating layer include conductive materials and inks containing polymer binders;
所述热致变色涂层,其原料包括热致变色材料;The raw materials of the thermochromic coating include thermochromic materials;
所述导电加热层为至少一层。The conductive heating layer is at least one layer.
优选地,所述聚合物粘结剂,可以但不限于为聚乙烯醇、聚乙烯醇缩丁醛或聚酰亚胺的一种或多种。Preferably, the polymer binder may be, but is not limited to, one or more of polyvinyl alcohol, polyvinyl butyral or polyimide.
进一步地,所述基底选自柔性薄膜,所述柔性薄膜的可选对象选自聚对苯二甲酸乙二醇酯、双向取向聚丙烯或聚碳酸酯的一种或多种。Further, the substrate is selected from a flexible film, and the optional object of the flexible film is selected from one or more of polyethylene terephthalate, bidirectionally oriented polypropylene or polycarbonate.
进一步地,所述导电加热层中,导电材料选自金属纳米材料、碳纳米材料、石墨烯材料、ITO材料的一种或多种。Further, in the conductive heating layer, the conductive material is selected from one or more of metal nanomaterials, carbon nanomaterials, graphene materials, and ITO materials.
上述材料的形状或形态,可以但不限于为颗粒状、管状、条状、线状等。上述金属,可以但不限于为金、银、铜、铝、铂、铁,或上述两种或多种金属的合金。The shape or form of the above-mentioned materials may be, but is not limited to, granular, tubular, strip, linear, etc. The above metals may be, but are not limited to, gold, silver, copper, aluminum, platinum, iron, or an alloy of two or more of the above metals.
优选地,所述导电材料可以包括但不限于为银纳米线,或金颗粒,或石墨烯颗粒等。Preferably, the conductive material may include, but is not limited to, silver nanowires, gold particles, graphene particles, etc.
进一步地,所述热致变色材料选自胆甾相液晶、光子嵌段共聚物、光子粒子阵列、光子反蛋白石结构、分布式布拉格反射器;Further, the thermochromic material is selected from the group consisting of cholesteric liquid crystals, photonic block copolymers, photonic particle arrays, photonic inverse opal structures, and distributed Bragg reflectors;
所述热致变色材料选自热致变色无机材料。The thermochromic material is selected from thermochromic inorganic materials.
进一步地,所述导电加热层是连续的。Further, the conductive heating layer is continuous.
进一步地,所述导电加热层是被图案化的。Further, the conductive heating layer is patterned.
进一步地,所述基底是柔性的。Further, the base is flexible.
进一步地,所述柔性的电致变色薄膜还包括附加层,所述附加层选自粘合剂层或保护面漆的一种或多种。Further, the flexible electrochromic film further includes an additional layer, and the additional layer is selected from one or more of an adhesive layer or a protective topcoat.
本发明的另一个目的在于提供上述柔性的电致变色薄膜的制备方法,其制备方法包括如下步骤:Another object of the present invention is to provide a method for preparing the above-mentioned flexible electrochromic film. The preparation method includes the following steps:
热致变色涂层的制备Preparation of thermochromic coatings
S1.将光子材料或热致变色材料、丙烯酸衍生物和光引发剂混合,加热反应,得到中间体;S1. Mix photonic materials or thermochromic materials, acrylic acid derivatives and photoinitiators, heat the reaction, and obtain an intermediate;
S2.将上述中间体施加在所述导电加热层之上,并进行光固化。S2. Apply the above intermediate on the conductive heating layer and perform photocuring.
本发明中所述的丙烯酸酯衍生物,可以但不限于为单丙烯酸酯、二丙烯酸酯。所述单丙烯酸酯,可以但不限于为:甲基丙烯酸甲酯、丙烯酸甲酯、丙烯酸乙酯、甲基丙烯酸乙酯;二丙烯酸酯,可以但不限于为:乙二醇二丙烯酸酯、二丙二醇二丙烯酸酯、二丙烯酸甲酯、二丙烯酸乙酯。The acrylate derivatives described in the present invention can be, but are not limited to, monoacrylate and diacrylate. The monoacrylate can be, but is not limited to: methyl methacrylate, methyl acrylate, ethyl acrylate, ethyl methacrylate; the diacrylate can be, but is not limited to: ethylene glycol diacrylate, diacrylate Propylene glycol diacrylate, methyl diacrylate, ethyl diacrylate.
本发明中所述的光引发剂,一般为丙烯酸类衍生物中自由基聚合常用的引发剂,如过氧化苯甲酰等。The photoinitiator described in the present invention is generally an initiator commonly used in free radical polymerization of acrylic derivatives, such as benzoyl peroxide.
进一步地,S1中,所述光子材料由向列型液晶与手性掺杂剂混合制得。Further, in S1, the photonic material is made by mixing nematic liquid crystal and chiral dopant.
进一步地,S2中,所述施加的方式选自涂覆、棒涂、旋涂、刀涂、狭缝模头涂布、刮刀涂布、反向辊涂、转移辊涂、喷涂、凹版印刷、柔版印刷、胶印、丝网印刷的一种或多种。Further, in S2, the application method is selected from coating, rod coating, spin coating, knife coating, slot die coating, knife coating, reverse roller coating, transfer roller coating, spray coating, gravure printing, One or more of flexographic printing, offset printing, and screen printing.
进一步地,S2中,光固化的步骤为:在惰性气氛中,先将所述中间体以约1.5mW/cm 2的紫外线强度固化10-20min;然后再以约20mW/cm 2的紫外线强度固化5-10min。 Further, in S2, the photocuring step is: in an inert atmosphere, first cure the intermediate with an ultraviolet intensity of about 1.5mW/cm 2 for 10-20 minutes; and then cure it with an ultraviolet intensity of about 20mW/cm 2 5-10min.
本发明具有以下有益效果:The invention has the following beneficial effects:
本发明技术方案公开的基于热致变色涂层的、电热驱动光学特性调节的柔性的电致变色薄膜,其具有高透明度;并可通过可扩展涂层技术制造,且可以实现roll-to-roll的生产方式,具有广阔的产业化前景。The technical solution of the present invention discloses a flexible electrochromic film based on a thermochromic coating and electrothermal driven optical property adjustment, which has high transparency; can be manufactured through scalable coating technology, and can realize roll-to-roll The production method has broad industrialization prospects.
附图说明Description of the drawings
图1示出了本发明实施例1的柔性的电致变色薄膜的结构和工作原理。Figure 1 shows the structure and working principle of the flexible electrochromic film according to Embodiment 1 of the present invention.
图2(a)示出了本发明实施例1的柔性的电致变色薄膜的示意图;Figure 2(a) shows a schematic diagram of the flexible electrochromic film according to Embodiment 1 of the present invention;
图2(b)示出了本发明实施例1的柔性的电致变色薄膜的电致变色膜的透射光谱图;Figure 2(b) shows the transmission spectrum of the electrochromic film of the flexible electrochromic film in Embodiment 1 of the present invention;
图2(c)示出了本发明实施例1的柔性的电致变色薄膜的电压-温度-波长示意图。Figure 2(c) shows a voltage-temperature-wavelength schematic diagram of the flexible electrochromic film according to Embodiment 1 of the present invention.
图3示出了柔性的电致变色薄膜进行图案化的过程和结构图。Figure 3 shows the process and structural diagram of patterning a flexible electrochromic film.
图4示出了测试例2中L1-L3的电热响应图。Figure 4 shows the electrothermal response diagram of L1-L3 in Test Example 2.
图5(a)-(b)分别示出了对导电银纳米线图案施加相同的电压(U=4V或U=5V)振幅时,导电银纳米线顶部PVA涂层的稳态温度。Figure 5(a)-(b) respectively show the steady-state temperature of the PVA coating on the top of the conductive silver nanowire when the same voltage (U=4V or U=5V) amplitude is applied to the conductive silver nanowire pattern.
图6(a)-(b)分别示出了对导电基底顶部的热致变色PDLC涂层进行非选择性加热时产生的反射颜色(a:红色,T=30=;b:绿色,T=34非);Figure 6(a)-(b) respectively show the reflection colors produced when the thermochromic PDLC coating on top of the conductive substrate is non-selectively heated (a: red, T=30=; b: green, T= 34 non);
图6(c)-(e)分别示出了局部反射颜色是由电热加热引起的,具体取决于哪个导电电路被打开。Figures 6(c)-(e) respectively show that the localized reflected color is caused by electrothermal heating, depending on which conductive circuit is turned on.
图6(f)-(g)分别示出了可以通过在多个导电银纳米线电路上施加电流来实现彩色图案。Figures 6(f)-(g) respectively show that color patterns can be achieved by applying current on multiple conductive silver nanowire circuits.
具体实施方式Detailed ways
以下将结合实施例对本发明的构思及产生的技术效果进行清楚、完整地描述,以充分地理解本发明的目的、特征和效果。显然,所描述的实施例只是本发明的一部分实施例,而不是全部实施例,基于本发明的实施例,本领域的技术人员在不付出创造性劳动的前提下所获得的其他实施例,均属于本发明保护的范围。本发明实施例中所用的试剂、材料或制备方法,除非特别提及,否则均应视为本技术领域常用的手段。The concept of the present invention and the technical effects produced will be clearly and completely described below with reference to the embodiments, so as to fully understand the purpose, features and effects of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, other embodiments obtained by those skilled in the art without exerting creative efforts are all protection scope of the present invention. Unless specifically mentioned, the reagents, materials or preparation methods used in the examples of the present invention should be regarded as commonly used methods in this technical field.
实施例1Example 1
一种柔性的电致变色薄膜,其自下而上依次包括的结构如下表1所示:A flexible electrochromic film, its structure from bottom to top is as shown in Table 1 below:
表1实施例1的柔性的电致变色薄膜的结构和相关参数Table 1 Structure and related parameters of the flexible electrochromic film of Example 1
Figure PCTCN2022107893-appb-000001
Figure PCTCN2022107893-appb-000001
其中,上述结构中,导电加热层为连续的,其原料为银纳米线和含聚乙烯醇作为聚合物粘合剂的油墨(TranDuctive N15,Genesink)。Among them, in the above structure, the conductive heating layer is continuous, and its raw materials are silver nanowires and ink containing polyvinyl alcohol as a polymer binder (TranDuctive N15, Genesink).
热致变色涂层,其原料为光子材料胆甾相液晶,这一胆甾相液晶是通过具有近晶相的向列型液晶转变而来。The raw material of the thermochromic coating is the photonic material cholesteric liquid crystal. This cholesteric liquid crystal is transformed from a nematic liquid crystal with a smectic phase.
上述实施例1的柔性的电致变色薄膜的制备方法如下:The preparation method of the flexible electrochromic film of the above embodiment 1 is as follows:
P1.在PET(Melinex 506,厚度为100μm)基底上,凹版印刷(具体制备方式为:0.5m/s的印刷速度、250N的网纹辊力、50%的网纹辊速度,并且在油墨转移到PET基材之前,网纹辊需要进行3次预油墨循环)一层基于银纳米线(<1wt%)的含聚乙烯醇作为聚合物粘合剂的油墨,并在90℃烘箱中固化5min以蒸发有机溶剂,形成导电加热层,得到含有导电加热层的基底(厚度<50nm);P1. On PET (Melinex 506, thickness 100μm) substrate, gravure printing (specific preparation method is: printing speed of 0.5m/s, anilox roller force of 250N, anilox roller speed of 50%, and ink transfer Before going to the PET substrate, the anilox roller needs to undergo 3 pre-ink cycles) a layer of ink based on silver nanowires (<1wt%) containing polyvinyl alcohol as the polymer binder and cured in a 90°C oven for 5 minutes Evaporate the organic solvent to form a conductive heating layer to obtain a substrate (thickness <50 nm) containing the conductive heating layer;
P2.将适量导电环氧胶涂(Chemtronics,CW2400)覆于含有导电加热层的基底两侧边缘,以确保良好的电接触;P2. Apply an appropriate amount of conductive epoxy glue (Chemtronics, CW2400) to both edges of the substrate containing the conductive heating layer to ensure good electrical contact;
P3.对上述含有导电加热层的基底提供输入电压,使得含有导电加热层的基底产生焦耳热并让温度呈阶梯状升高。输入电压数值分别设置为2、4、6、8和10V,对应地,含有导电加热层的基底的稳态温度在30S内,则分别达到25、32、40、51和62℃。升温会使得导电加热层的电阻降低。为了使得银纳米线不至于在高温下熔化,升温不应超过120℃;P3. Provide an input voltage to the above-mentioned substrate containing the conductive heating layer, so that the substrate containing the conductive heating layer generates Joule heat and increases the temperature in a stepwise manner. The input voltage values are set to 2, 4, 6, 8 and 10V respectively. Correspondingly, the steady-state temperature of the substrate containing the conductive heating layer reaches 25, 32, 40, 51 and 62°C respectively within 30S. Increasing temperature will cause the resistance of the conductive heating layer to decrease. In order to prevent the silver nanowires from melting at high temperatures, the temperature should not exceed 120°C;
另外,实施例1中的步骤P3可以分别进行一次、两次和三次,从而分别得到一层、两层和三层的导电加热层,导电加热层数越多,则相应的电阻越低。如两层导电加热层的电阻约为11.8±0.2Ωsq -1;而三层导电加热层的电阻约为7.4±0.04Ωsq -1In addition, step P3 in Embodiment 1 can be performed once, twice and three times respectively to obtain one, two and three conductive heating layers respectively. The more conductive heating layers, the lower the corresponding resistance. For example, the resistance of two conductive heating layers is approximately 11.8±0.2Ωsq -1 ; while the resistance of three conductive heating layers is approximately 7.4±0.04Ωsq -1 ;
P4.热致变色涂层的制备P4. Preparation of thermochromic coating
S1.将光子材料向列型液晶(Merck MLC 2138)(35wt%)与手性掺杂剂(Merck S811)(15wt%)混合,得到前驱体;S1. Mix the photonic material nematic liquid crystal (Merck MLC 2138) (35wt%) and the chiral dopant (Merck S811) (15wt%) to obtain a precursor;
S2.向上述前驱体(50wt%)中加入光引发剂(Ciba Irgacure 651)(0.5wt%)、二丙烯酸二苯乙烯(5wt%)和甲基丙烯酸异冰片酯(44.5wt%),加热至40℃下搅拌30min,得到中间体;在加热的过程中,由于向列型液晶受热变为胆甾相液晶,从而可以在导电加热层之上形成具有温度响应的材料;S2. Add photoinitiator (Ciba Irgacure 651) (0.5wt%), stilbene diacrylate (5wt%) and isobornyl methacrylate (44.5wt%) to the above precursor (50wt%), and heat to Stir for 30 minutes at 40°C to obtain the intermediate; during the heating process, since the nematic liquid crystal is heated and changes into cholesteric liquid crystal, a temperature-responsive material can be formed on the conductive heating layer;
S3.将上述中间体用间隙高度为80μm的线棒涂布机在所述导电加热层之上进行棒涂为粗涂层,为了诱导聚合诱导相分离并形成刚性面漆,粗涂层在54℃的氮气环境中以1.5mW/cm 2的紫外线(光源设备:EXFO Omnicure S2000)强度固化20min;然后,在20mW/cm 2的条件下再次固化(光源设备:EXFO Omnicure S2000)5min,得到热致变色涂层(约为25-30μm),这样做的目的是为了诱导光诱导相分离并形成刚性面漆。 S3. Use a wire bar coater with a gap height of 80 μm to bar-coat the above-mentioned intermediate on the conductive heating layer as a rough coating. In order to induce polymerization to induce phase separation and form a rigid topcoat, the rough coating is placed at 54 ℃ of nitrogen environment with 1.5mW/cm 2 ultraviolet light (light source equipment: EXFO Omnicure S2000) intensity for 20 minutes; then, curing again under the condition of 20mW/cm 2 (light source equipment: EXFO Omnicure S2000) for 5 minutes to obtain thermally induced Color-changing coating (approximately 25-30μm), which is done to induce light-induced phase separation and form a rigid topcoat.
其中,二丙烯酸二苯乙烯的具体化学结构,参见文献(Nature,2002,417,55-58)Among them, for the specific chemical structure of stilbene diacrylate, please refer to the literature (Nature, 2002, 417, 55-58)
相关测试:对上述实施例1所得到的柔性的电致变色薄膜,进行电致变色测试。Relevant tests: Conduct an electrochromic test on the flexible electrochromic film obtained in Example 1 above.
当对柔性的电致变色薄膜的外加电压从0V上升到3V之后,电致变色薄膜的反射带出现在850nm左右;进一步地,外加电压增加到6.5V时,电致变色薄膜的反射带蓝移至450nm左右。上述过程,当热致变色材料处于胆甾相的时候,是可逆的,此时去除外加电压后,电致变色薄膜会回到最初的无色状态;When the applied voltage to the flexible electrochromic film increases from 0V to 3V, the reflection band of the electrochromic film appears at around 850nm; further, when the applied voltage increases to 6.5V, the reflection band of the electrochromic film shifts blue. to about 450nm. The above process is reversible when the thermochromic material is in the cholesteric phase. At this time, after the external voltage is removed, the electrochromic film will return to its original colorless state;
当外加电压进一步地增加到7.5V时,电致变色薄膜的温度上升到胆甾相-各向同性转变温度(约60℃)以上,此时变色是不可逆的。When the applied voltage further increases to 7.5V, the temperature of the electrochromic film rises above the cholesteric-isotropic transition temperature (about 60°C), and the color change is irreversible at this time.
电热诱导的反射带可以在弯曲时保留,显示出稳定的电热性能。The electrothermal-induced reflection band can be retained upon bending, showing stable electrothermal performance.
图1示出了本发明实施例1的柔性的电致变色薄膜的结构和工作原理,其导电加热层具有高度透明度。在基板的顶部施加导电加热层;集成加热器与施加在导电加热层上的热致变色涂层接触。当向系统施加电流时(U on),可以观察到热变色涂层的光学特性调节。 Figure 1 shows the structure and working principle of a flexible electrochromic film according to Embodiment 1 of the present invention, and its conductive heating layer has a high degree of transparency. A conductive heating layer is applied on top of the substrate; the integrated heater is in contact with a thermochromic coating applied on the conductive heating layer. When a current is applied to the system (U on ), modulation of the optical properties of the thermochromic coating can be observed.
图2(a)示出了本发明实施例1的柔性的电致变色薄膜的示意图,可以看出,一个柔性、透明的银纳米线/PET加热器在电刺激下诱导反射带移动。在没有电刺激(U off)的情况下,透明箔在室温下保持无色,而在施加电压(U on)时可以显示反射色; Figure 2(a) shows a schematic diagram of the flexible electrochromic film according to Embodiment 1 of the present invention. It can be seen that a flexible, transparent silver nanowire/PET heater induces reflection band movement under electrical stimulation. In the absence of electrical stimulation (U off ), the transparent foil remains colorless at room temperature but can display reflective color when voltage is applied (U on );
图2(b)示出了本发明实施例1的柔性的电致变色薄膜的电致变色膜的透射光谱图,显示在调节输入电压时电热诱导的反射带移动;Figure 2(b) shows the transmission spectrum of the electrochromic film of the flexible electrochromic film of Embodiment 1 of the present invention, showing the electrothermal-induced reflection band movement when adjusting the input voltage;
图2(c)示出了本发明实施例1的柔性的电致变色薄膜的电压-温度-波长示意图,显示了改变电压振幅(蓝色)或用热板加热样品(红色)时反射带偏移的比较。Figure 2(c) shows a voltage-temperature-wavelength schematic diagram of the flexible electrochromic film of Example 1 of the present invention, showing the reflection band deflection when changing the voltage amplitude (blue) or heating the sample with a hot plate (red) Shift comparison.
实施例2Example 2
在本实施例中,首先,尝试分别用凹版印刷和棒涂两种方法,来制备柔性的电致变色薄膜的导电加热层。In this embodiment, first, two methods, gravure printing and rod coating, are tried to prepare the conductive heating layer of the flexible electrochromic film.
(1)凹版印刷方法:(1) Gravure printing method:
将Kapton胶带(厚度=50μm)贴在基底面上,以创建图案化导电电路(三条导电线的宽度分别设置为L1=7mm、L2=4mm和L3=2mm,并用Kapton胶带隔开);在PET(Melinex 506,厚度为100μm)基底上,凹版印刷(具体制备方式为:0.5m/s的印刷速度、250N的网纹辊力、50%的网纹辊速度,并且在油墨转移到PET基材之前,网纹辊需要进行3次预油墨循环)一层基于银纳米线(<1wt%)的含聚乙烯醇作为聚合物粘合剂的油墨,并在90℃烘箱中固化5min以蒸发有机溶剂;从而没有胶带的区域被油墨填充,干燥后形成导电加热层,得到含有导电加热层的基底(厚度<50nm);最后移除胶带。相关过程和结构如图3所示。Apply Kapton tape (thickness = 50 μm) to the substrate surface to create a patterned conductive circuit (the width of the three conductive lines are set to L1 = 7 mm, L2 = 4 mm, and L3 = 2 mm, respectively, and separated by Kapton tape); on PET (Melinex 506, thickness 100μm) substrate, gravure printing (specific preparation method: printing speed of 0.5m/s, anilox roller force of 250N, anilox roller speed of 50%, and transfer the ink to the PET substrate Previously, the anilox roller required 3 pre-ink cycles) a layer of ink based on silver nanowires (<1wt%) containing polyvinyl alcohol as polymer binder and cured in a 90°C oven for 5 min to evaporate the organic solvent ; Thereby, the area without tape is filled with ink, and after drying, a conductive heating layer is formed to obtain a substrate containing a conductive heating layer (thickness <50nm); finally, the tape is removed. The relevant processes and structures are shown in Figure 3.
对于上述步骤,可以分别执行多次,以降低导电加热层的电阻。The above steps can be performed multiple times to reduce the resistance of the conductive heating layer.
将凹版印刷制备而成的对应所得的导电加热层的电阻分别记为R1-R3,并且分别测试L1-L3在每一次印刷后的电阻R1-R3,所得电阻数据如表2所示。The resistances of the conductive heating layers prepared by gravure printing were recorded as R1-R3 respectively, and the resistances R1-R3 of L1-L3 after each printing were tested respectively. The obtained resistance data are shown in Table 2.
表2 L1-L3在每一次印刷后的导电加热层的电阻R1-R3的数据Table 2 Data of the resistance R1-R3 of the conductive heating layer after each printing of L1-L3
导电线conductive thread 宽度(mm)Width(mm) R1(Ω)R1(Ω) R2(Ω)R2(Ω) R3(Ω)R3(Ω)
L1 L1 77 175175 7676 3333
L2 L2 44 320320 107107 5757
L3 L3 22 780780 295295 143143
结合表2和图4可知,经过三个重复的后续凹版印刷步骤后,R3分别产生33Ω、57Ω和143Ω的电阻。Combining Table 2 and Figure 4, it can be seen that after three repeated subsequent gravure printing steps, R3 produces resistances of 33Ω, 57Ω and 143Ω respectively.
导电线的宽度的减小导致电阻的增加,因此,当向具有不同电阻的导电图案施加电压时,最薄的电路(即具有最高电阻)的温度升高较小,相应地电热响应也不显著,相关电热响应 如图4所示。The reduction in the width of the conductive lines leads to an increase in resistance. Therefore, when voltage is applied to conductive patterns with different resistances, the temperature rise of the thinnest circuit (i.e., with the highest resistance) is smaller, and the electrothermal response is accordingly less significant. , the relevant electrothermal response is shown in Figure 4.
为了研究L1-L3各导电线路的电热加热性能,将含有聚乙烯醇(Merck,Mw=9.000-10.000g/mol,80%水解)的配置成15wt%的水溶液滴铸在图案化基底的顶部。将沉积的聚乙烯醇溶液放置干燥,形成透明涂层(厚度=120μm)。每条导电线路都可以单独驱动,在施加电压时允许局部加热。当导电图案被电流单独通过时,它们达到了不同的稳态温度。这是由电阻偏差引起的,例如电阻最低的导电图案将显示最高的稳态温度,如图5所示。In order to study the electrothermal heating performance of each conductive circuit of L1-L3, a 15wt% aqueous solution containing polyvinyl alcohol (Merck, Mw=9.000-10.000g/mol, 80% hydrolysis) was drop-cast on the top of the patterned substrate. The deposited polyvinyl alcohol solution was left to dry to form a transparent coating (thickness = 120 μm). Each conductive line can be driven individually, allowing for localized heating when voltage is applied. When the conductive patterns were passed individually by current, they reached different steady-state temperatures. This is caused by resistance bias, for example the conductive pattern with the lowest resistance will show the highest steady-state temperature, as shown in Figure 5.
(2)棒涂法(2) Rod coating method
将Kapton胶带贴在36μm的黑色PET(Tenolan OCN0003,厚度为100μm)基底上以形成掩模。用银纳米线油墨(Transductive N15,Genesink)在基底上,进行一次棒涂(间隙高度=80μm),然后晾干以形成薄膜。在单个涂层步骤后,导电线路的电阻控制在25-40Ω范围内。与凹版印刷相比,由于在棒涂过程中沉积在基材上的体积更大,因此在单次涂布步骤后能获得更低的电阻。Kapton tape was attached to a 36 μm black PET (Tenolan OCN0003, 100 μm thickness) substrate to form a mask. Use silver nanowire ink (Transductive N15, Genesink) to conduct a bar coating (gap height = 80 μm) on the substrate, and then dry to form a thin film. After a single coating step, the resistance of the conductive lines is controlled in the range of 25-40Ω. Compared to gravure printing, lower resistance is achieved after a single coating step due to the larger volume deposited on the substrate during rod coating.
然后进一步地,在通过上述棒涂(间隙高度=80μm)法所得的导电加热层上,施加热致变色乳液。Then, further, a thermochromic emulsion was applied on the conductive heating layer obtained by the above-mentioned rod coating (gap height = 80 μm) method.
相关步骤为:该热致变色乳液由以微滴形式分散在PVA基溶液(15wt%水溶液)中的热敏胆甾型液晶混合物(该混合物由向列型液晶(Merck E7,70wt%)和手性掺杂剂(Merck S811,30wt%)以微滴形式分散在PVA(80%水解)的溶液中(15wt%))组成,在棒涂后干燥,以形成温度响应型聚合物分散液晶(PDLC)涂层(厚度为12-18μm)。The relevant steps are: the thermochromic emulsion consists of a heat-sensitive cholesteric liquid crystal mixture dispersed in a PVA-based solution (15wt% aqueous solution) in the form of droplets (the mixture is composed of nematic liquid crystal (Merck E7, 70wt%) and hand The dopant (Merck S811, 30wt%) is dispersed in the form of droplets in a solution (15wt%) of PVA (80% hydrolyzed) and dried after rod coating to form a temperature-responsive polymer dispersed liquid crystal (PDLC). ) coating (thickness 12-18μm).
相关测试:对实施例2中的所得到的基于棒涂法制备而成的柔性的电致变色薄膜,进行如下测试。Relevant tests: The following tests were performed on the flexible electrochromic film prepared by the rod coating method in Example 2.
通过图案化导电电路诱导的局部加热,以此来创建彩色图案。柔性基板用具有相同宽度(3mm)的导电线图案化。Colorful patterns are created through localized heating induced by patterned conductive circuits. The flexible substrate was patterned with conductive lines of the same width (3 mm).
用PVA粘合剂封装胆甾型液晶液滴,可在温度变化时显示反射颜色变化。使用外部加热器(加热板)加热最终器件时,当超过近晶-胆甾相转变(29℃)温度,PDLC涂层中会出现反射色。Encapsulating cholesteric liquid crystal droplets with PVA adhesive can display reflective color changes when the temperature changes. When an external heater (hot plate) is used to heat the final device, reflective color appears in the PDLC coating when the smectic-cholesteric phase transition (29°C) temperature is exceeded.
在30℃条件下,基底表面上涂覆乳液的所有区域变成红色,在34℃条件下,则变成绿色(图6(a)-图6(b))。当向单个导电线路施加电流时,会产生局部加热,仅加热该导电电路顶部的PDLC涂层。根据激活的导电电路,反射色出现在不同的PDLC涂层中(图6(c)-图6(e))。施加电压的微小变化是由于银纳米线电路的欧姆电阻略有不同。最后,可以同时处理多条导电线(图6(f)-(g))。当对每个导体施加适当的电压振幅时,可以获得相同的反射颜色。反射色在PDLC涂层边缘附近红移,这是因为PDLC涂层的宽度大于银纳米线线的宽度,导致PDLC涂层边缘附近冷却。因此,这些系统也可用于监测温度分布,可以 通过不同的反射颜色表示微小的温度变化(红色=30℃,绿色=34℃,蓝色=36℃)。At 30°C, all areas coated with emulsion on the substrate surface turned red, and at 34°C, they turned green (Figure 6(a)-Figure 6(b)). When a current is applied to a single conductive line, localized heating occurs, heating only the PDLC coating on top of that conductive circuit. Depending on the activated conductive circuit, reflective colors appear in different PDLC coatings (Figure 6(c)-Figure 6(e)). The small changes in applied voltage are due to slightly different ohmic resistances of the silver nanowire circuits. Finally, multiple conductive lines can be processed simultaneously (Figure 6(f)-(g)). When the appropriate voltage amplitude is applied to each conductor, the same reflected color is obtained. The reflected color is red-shifted near the edge of the PDLC coating. This is because the width of the PDLC coating is larger than the width of the silver nanowires, causing cooling near the edge of the PDLC coating. Therefore, these systems can also be used to monitor temperature distribution, allowing small temperature changes to be represented by different reflection colors (red = 30°C, green = 34°C, blue = 36°C).
本发明的上述实施例仅仅是为了清楚地说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。The above-mentioned embodiments of the present invention are merely examples to clearly illustrate the present invention, and are not intended to limit the implementation of the present invention. For those of ordinary skill in the art, other different forms of changes or modifications can be made based on the above description. An exhaustive list of all implementations is neither necessary nor possible. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the protection scope of the claims of the present invention.
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Claims (10)

  1. 一种柔性的电致变色薄膜,其特征在于,所述柔性的电致变色薄膜自下而上依次包括基底、导电加热层和热致变色涂层;A flexible electrochromic film, characterized in that the flexible electrochromic film includes a substrate, a conductive heating layer and a thermochromic coating from bottom to top;
    其中,in,
    所述导电加热层,其原料包括导电材料和含有聚合物粘结剂的油墨;The raw materials of the conductive heating layer include conductive materials and inks containing polymer binders;
    所述热致变色涂层,其是基于光子材料或热致变色材料;The thermochromic coating is based on photonic materials or thermochromic materials;
    所述导电加热层为至少一层。The conductive heating layer is at least one layer.
  2. 根据权利要求1所述柔性的电致变色薄膜,其特征在于,所述基底选自柔性薄膜,所述柔性薄膜的可选对象选自聚对苯二甲酸乙二醇酯、双向取向聚丙烯或聚碳酸酯的一种或多种。The flexible electrochromic film according to claim 1, characterized in that the substrate is selected from a flexible film, and the optional object of the flexible film is selected from polyethylene terephthalate, bidirectionally oriented polypropylene or One or more types of polycarbonates.
  3. 根据权利要求1所述柔性的电致变色薄膜,其特征在于,所述导电加热层中,导电材料选自金属纳米材料、碳纳米材料、石墨烯材料、ITO材料的一种或多种。The flexible electrochromic film according to claim 1, wherein in the conductive heating layer, the conductive material is selected from one or more of metal nanomaterials, carbon nanomaterials, graphene materials, and ITO materials.
  4. 根据权利要求1所述柔性的电致变色薄膜,其特征在于,所述光子材料选自胆甾相液晶、光子嵌段共聚物、光子粒子阵列、光子反蛋白石结构、分布式布拉格反射器;The flexible electrochromic film according to claim 1, wherein the photonic material is selected from the group consisting of cholesteric liquid crystals, photonic block copolymers, photonic particle arrays, photonic inverse opal structures, and distributed Bragg reflectors;
    所述热致变色材料选自热致变色无机材料。The thermochromic material is selected from thermochromic inorganic materials.
  5. 根据权利要求1所述柔性的电致变色薄膜,其特征在于,所述导电加热层是连续的。The flexible electrochromic film according to claim 1, wherein the conductive heating layer is continuous.
  6. 根据权利要求1所述柔性的电致变色薄膜,其特征在于,所述导电加热层是被图案化的。The flexible electrochromic film of claim 1, wherein the conductive heating layer is patterned.
  7. 根据权利要求1所述柔性的电致变色薄膜,其特征在于,所述柔性的电致变色薄膜还包括附加层,所述附加层选自粘合剂层或保护面漆的一种或多种。The flexible electrochromic film according to claim 1, characterized in that the flexible electrochromic film further includes an additional layer, the additional layer is selected from one or more of an adhesive layer or a protective topcoat. .
  8. 权利要求1-7任一项所述柔性的电致变色薄膜的制备方法,其特征在于,所述柔性的电致变色薄膜的制备方法包括如下步骤:The preparation method of the flexible electrochromic film according to any one of claims 1 to 7, characterized in that the preparation method of the flexible electrochromic film includes the following steps:
    热致变色涂层的制备Preparation of thermochromic coatings
    S1.将光子材料或热致变色材料、丙烯酸衍生物和光引发剂混合,加热反应,得到中间体;S1. Mix photonic materials or thermochromic materials, acrylic acid derivatives and photoinitiators, heat the reaction, and obtain an intermediate;
    S2.将上述中间体施加在所述导电加热层之上,并进行光固化。S2. Apply the above intermediate on the conductive heating layer and perform photocuring.
  9. 根据权利要求8所述柔性的电致变色薄膜的制备方法,其特征在于,S1中,所述光子材料由向列型液晶与手性掺杂剂混合制得。The method for preparing a flexible electrochromic film according to claim 8, wherein in S1, the photonic material is made by mixing nematic liquid crystal and a chiral dopant.
  10. 根据权利要求8所述柔性的电致变色薄膜的制备方法,其特征在于,S2中,所述施加的方式选自涂覆、棒涂、旋涂、刀涂、狭缝模头涂布、刮刀涂布、反向辊涂、转移辊涂、 喷涂、凹版印刷、柔版印刷、胶印、丝网印刷的一种或多种。The method for preparing a flexible electrochromic film according to claim 8, wherein in S2, the application method is selected from the group consisting of coating, rod coating, spin coating, knife coating, slot die coating, and doctor blade coating. One or more of coating, reverse roller coating, transfer roller coating, spray coating, gravure printing, flexographic printing, offset printing, and screen printing.
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