WO2023236071A1 - Electric forklift working condition visualization system based on feed transfer - Google Patents

Electric forklift working condition visualization system based on feed transfer Download PDF

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Publication number
WO2023236071A1
WO2023236071A1 PCT/CN2022/097536 CN2022097536W WO2023236071A1 WO 2023236071 A1 WO2023236071 A1 WO 2023236071A1 CN 2022097536 W CN2022097536 W CN 2022097536W WO 2023236071 A1 WO2023236071 A1 WO 2023236071A1
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WO
WIPO (PCT)
Prior art keywords
camera
fixedly installed
wall
working condition
system based
Prior art date
Application number
PCT/CN2022/097536
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French (fr)
Chinese (zh)
Inventor
姚仿英
Original Assignee
桐乡市倍特科技有限公司
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Publication date
Application filed by 桐乡市倍特科技有限公司 filed Critical 桐乡市倍特科技有限公司
Priority to PCT/CN2022/097536 priority Critical patent/WO2023236071A1/en
Priority to CN202280019496.XA priority patent/CN116963991A/en
Publication of WO2023236071A1 publication Critical patent/WO2023236071A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R1/00Optical viewing arrangements; Real-time viewing arrangements for drivers or passengers using optical image capturing systems, e.g. cameras or video systems specially adapted for use in or on vehicles
    • B60R1/20Real-time viewing arrangements for drivers or passengers using optical image capturing systems, e.g. cameras or video systems specially adapted for use in or on vehicles
    • B60R1/22Real-time viewing arrangements for drivers or passengers using optical image capturing systems, e.g. cameras or video systems specially adapted for use in or on vehicles for viewing an area outside the vehicle, e.g. the exterior of the vehicle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F9/00Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
    • B66F9/06Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16MFRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
    • F16M11/00Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters
    • F16M11/02Heads
    • F16M11/04Means for attachment of apparatus; Means allowing adjustment of the apparatus relatively to the stand
    • F16M11/06Means for attachment of apparatus; Means allowing adjustment of the apparatus relatively to the stand allowing pivoting
    • F16M11/08Means for attachment of apparatus; Means allowing adjustment of the apparatus relatively to the stand allowing pivoting around a vertical axis, e.g. panoramic heads

Definitions

  • the invention relates to the technical field of feed transfer, specifically an electric forklift working condition visualization system based on feed transfer.
  • the feed After the feed is processed, it will be loaded into transportation bags in batches, and the filled feed bags will be packaged and transported, usually using forklifts.
  • Traditional forklifts have multiple blind spots in the field of vision during transportation. When larger objects are carried, the observation range is further affected, or when the forklift needs to be reversed for transportation, the blind spot information behind the vehicle cannot be captured in time. Once obstacles appear, In the driver's blind spot, the inability to observe can cause collisions between the vehicle and obstacles, which can easily lead to safety hazards. Therefore, we proposed an electric forklift working condition visualization system based on feed transfer.
  • an electric forklift working condition visualization system based on feed transfer including a vehicle body, a camera Component and distance detection system, a vehicle frame is fixedly installed on the top of the vehicle body, a touch panel is fixedly installed on the left inner wall of the vehicle frame, and the top of the vehicle body is fixedly connected to the bottom of the camera component;
  • the camera assembly includes a base and a self-adjusting assembly.
  • a driving motor is fixedly installed on the inner wall of the bottom of the base.
  • a driving disc is fixedly installed on the output shaft of the driving motor.
  • the top of the driving disc is connected to the bottom of the self-adjusting assembly.
  • Fixed connection the inner wall of the base is movably connected with a connecting seat, the bottom outer wall of the connecting seat is fixedly installed with a support ring, the bottom inner wall of the support ring is movably connected with a limiting ball, and the bottom of the limiting ball is fixedly installed with a Telescopic rod, a camera is fixedly installed on the top of the connecting seat;
  • the self-adjusting assembly includes a first outer ring and a second outer ring.
  • a first constant pressure rod is fixedly installed on the left inner wall of the first outer ring, and a pressure plate is fixedly installed on the top of the first constant pressure rod.
  • a guide rod is fixedly installed at the bottom of the pressure plate, a guide wheel is fixedly installed at the bottom of the guide rod, a pull rope is movably connected to the bottom of the guide wheel, and the top left and right sides of the pull rope are movably connected.
  • Limit wheel, limit blocks are fixedly installed on the left and right sides of the top of the pull rope, the outer walls of the two limit blocks are movably connected with first springs, and the top of the pressure plate is movably connected with a clamping ball.
  • the left and right sides of the clamping ball are movably connected with arc-shaped limiting plates, the bottoms of the two arc-shaped limiting plates are movably connected with shaft sleeves, and the top of the clamping ball is fixedly installed with a connecting rod.
  • the inner wall of the second outer ring is movably connected with steel balls, and the outer wall of the steel balls is movably connected with an inner disk.
  • a second spring is fixedly installed on the left inner wall of the inner disk, and a bump is fixedly installed on the left side of the second spring.
  • a second constant pressure rod is fixedly installed on the top inner wall of the inner disk;
  • the distance detection system is connected to a signal transmission system, the signal transmission system is connected to a cloud platform, the signal transmission system is connected to a camera system, and the camera system is connected to an image display system.
  • each camera component there are four camera components.
  • the bottom of the base in each camera component is fixedly connected to the top of the left front, the top of the right front, the top of the left back and the top of the right back of the car body.
  • Distance detectors are fixedly installed on the left front, right front, left back and right back of the car, so that the surroundings of the car body can be surrounded by camera components, making it convenient to monitor every corner of the car body without blind spots. .
  • a PLC controller is fixedly installed on the inner wall of the base of each camera assembly.
  • Each PLC controller is connected to each drive motor signal, so that when the PLC controller detects the signal, the drive motor can be started to operate. Thereby, the driving motor can drive the driving disc to rotate after operation.
  • each camera assembly there are four telescopic rods in each camera assembly.
  • the four telescopic rods are evenly distributed in an annular shape with the center of the support ring as the center.
  • the bottoms of the four telescopic rods are fixedly connected to the inner wall of the base.
  • Each telescopic rod is fixedly connected to the inner wall of the base.
  • the bottom of each support ring is provided with a limit groove that matches the diameter of the limit ball.
  • Each limit ball is movablely connected to the inner wall of the support ring through the limit groove, so that the support ring can be driven up after the connection base is lifted.
  • the limit groove provided on the inner wall of the bottom of the support ring can limit the limit ball until the support ring can roll, so that the telescopic rod can extend and provide stable support force to the connecting seat.
  • each self-adjusting assembly the bottoms of the first outer ring and the second outer ring in each self-adjusting assembly are fixedly connected to the top of the driving disc in each camera assembly.
  • the number of clamping balls and connecting rods in each self-adjusting assembly is There are sixteen, and the top of each connecting rod is fixedly connected to the bottom of the connecting seat in each camera assembly.
  • Each clamping ball and each connecting rod are evenly distributed in a ring shape with the center of the first outer ring as the center. This enables the bottom of the self-adjusting component to be stably supported above the driving disc.
  • a coil spring is fixedly installed on the inner wall of each sleeve, and the bottom of each arc-shaped limiting plate passes through the top of each sleeve and is movably connected to the inner wall of each sleeve through a coil spring.
  • the sizes of the sixteen slots are adapted to the sixteen clamping balls, and the bottom of each clamping ball extends through each slot to the inner wall of the first outer ring and is movably connected to the top of each pressure plate , a slot is provided at the top of the first outer ring so that each clamping ball and connecting rod can extend through the slot to the inner wall of the first outer ring for clamping, and a coil spring is provided in the shaft sleeve so that the arc-shaped limiting plate can The elastic force of the coil spring wraps the corresponding stuck ball, and when each set of arc-shaped limit plates is stressed, the two arc-shaped limit plates can rotate around the corresponding sleeves away from each other to release the limit on the stuck ball. .
  • the number of limit blocks in each self-adjusting assembly is thirty-two, and every two are in a group, for a total of sixteen groups.
  • a limit washer is fixedly installed on the outer wall of each limit block.
  • the top of the limit washer is fixedly connected to the bottom of each first spring respectively.
  • the tops of the two limit blocks in each set of limit blocks pass through the inner walls of the two first springs and are connected to the top and left sides of each pull rope.
  • the side is fixedly connected, so that when the pull rope is subjected to the downward force of the guide wheel, it can be tightened, thereby pulling the two corresponding limit blocks upward and squeezing the first spring.
  • the limit block loses the pulling force of the pull rope, it can be tightened by the third
  • the elastic force of a spring moves downward, and finally the top of the arc-shaped limiting plate is limited to prevent it from being reset by the elastic force of the coil spring.
  • each steel ball is evenly distributed in an annular shape with the center of the second outer ring as the center.
  • the inner wall of each second outer ring is in contact with the inner wall of each inner disk.
  • the outer walls are provided with annular grooves matching sixteen steel balls.
  • the top of each second constant pressure rod is fixedly connected to the bottom of each connecting seat. Steel balls and matching annular grooves are provided so that when the inner disk rotates It can be smoother and more stable, preventing the inner disk from moving up and down.
  • each second spring and bump form a group, which is divided into two upper and lower groups.
  • Each group of second springs and bumps The blocks are evenly distributed in an annular shape with the center of each inner disk as the center.
  • the inner wall of each second outer ring is provided with thirty-two grooves. Each groove is adapted to each convex block, and the convex blocks are provided.
  • the distance detection system includes an audio alarm module, a judgment module and a distance detector
  • the camera system includes a camera module, a power module and a PLC controller
  • the image display system includes a touch panel
  • the distance detector The judgment module is signal connected to the audio alarm module.
  • the signal transmission system is bidirectionally connected to the cloud platform.
  • the judgment module is signal connected to the PLC controller.
  • the PLC controller is signal connected to the power module.
  • the power module is connected with the camera module through signals
  • the camera module is connected through signals with the touch panel.
  • this electric forklift working condition visualization system based on feed transfer, by arranging a camera and a distance detector controlled by a cloud platform signal on the vehicle body, makes it possible to detect obstacles when the vehicle body is moving.
  • the distance detector can sound an alarm and the images collected by the camera can be displayed on the touch panel to facilitate the driver's observation and operation of the vehicle. The body avoids the risk of collision.
  • This kind of electric forklift working condition visualization system based on feed transfer sets up a camera component so that when the vehicle body encounters an obstacle, the camera can not only be controlled by the cloud platform, thereby starting the drive motor operation, so that the camera rotates to the corresponding angle to obtain
  • the obstacle image can also enable the connection base connected to the bottom of the camera to be separated from the camera assembly when the camera is rotated by human external force, so that it can not only rotate with the power of the drive motor, but also be rotated by human external force to prevent the influence of artificial rotation of the camera.
  • the power of the drive motor will cause damage to the drive motor, so the entire camera assembly can be protected from damage by human external forces and work normally and efficiently.
  • Figure 1 is a schematic diagram of the vehicle body structure of the present invention.
  • Figure 2 is a partial cross-sectional view of the camera assembly of the present invention
  • Figure 3 is a cross-sectional view of the self-adjusting component of the present invention.
  • Figure 4 is an enlarged schematic diagram of the structure at point A in Figure 3 of the present invention.
  • FIG. 5 is an enlarged schematic diagram of the structure at B in Figure 3 of the present invention.
  • Figure 6 is a top partial cross-sectional view of the self-adjusting component of the present invention.
  • Figure 7 is an enlarged schematic diagram of the structure at C in Figure 6 of the present invention.
  • Figure 8 is a perspective view of the partial structure of the camera assembly of the present invention.
  • FIG. 9 is a system diagram of the present invention.
  • Guide rod; 44104 guide wheel; 44105, pull rope; 44106, limit wheel; 44107, limit block; 44108, first spring; 44109, clamping ball; 44110, arc limit plate; 44111, bushing; 44112 , connecting rod; 44201, steel ball; 44202, inner plate; 44203, second spring; 44204, bump; 44205, second constant pressure rod.
  • the electric forklift working condition visualization system based on feed transfer includes a vehicle body 1, a camera component 4 and a distance detection system.
  • the vehicle body 1 has a frame 2 fixedly installed on the top, and the left inner wall of the vehicle frame 2 is fixedly installed.
  • the camera assembly 4 includes a base 41 and a self-adjusting assembly 44. There are four camera assemblies 4. The bottom of the base 41 in each camera assembly 4 is respectively connected to the left front side of the vehicle body 1. The top, the right front top, the left back top and the right back top are fixedly connected. The left front, right front, left back and right back of the car body 1 are all fixed with distance detectors, so that the car body 1 All sides of the car body can be wrapped in a ring by camera components, making it easy to monitor every corner of the car body without blind spots.
  • a drive motor 42 is fixedly installed on the inner wall of the bottom of the base 41, and a drive disc 43 is fixedly installed on the output shaft of the drive motor 42.
  • a PLC controller is fixedly installed on the inner wall of the base 41 in each camera assembly 4, and each PLC controller is fixedly installed. Signally connected to each drive motor 42, so that when the PLC controller detects the signal, the drive motor 42 can be started to operate, so that the drive motor 42 can drive the drive disc 43 to rotate after operation.
  • the top of the drive disc 43 is connected to the self-adjusting assembly.
  • the bottom of 44 is fixedly connected, the inner wall of the base 41 is movably connected with a connecting seat 45, the bottom outer wall of the connecting seat 45 is fixedly installed with a support ring 46, and the bottom inner wall of the support ring 46 is movably connected with a limited ball 48;
  • a telescopic rod 47 is fixedly installed at the bottom of the limiting ball 48.
  • the four telescopic rods 47 are evenly distributed in an annular shape with the center of the support ring 46 as the center.
  • the bottom of the rod 47 is fixedly connected to the inner wall of the base 41.
  • the bottom of each support ring 46 is provided with a limiting groove that matches the diameter of the limiting ball 48.
  • Each limiting ball 48 communicates with the support through the limiting groove.
  • the inner wall of the ring 46 is movablely connected, so that the connecting seat 45 can drive the support ring 46 to rise when it is lifted, and the limit groove provided on the inner wall of the bottom of the support ring 46 can limit the limit ball 48 so that the support ring 46 can roll, thereby making the telescopic rod 47 Able to extend and provide stable support to the connection base 45, a camera 49 is fixedly installed on the top of the connection base 45;
  • the self-adjusting assembly 44 includes a first outer ring 441 and a second outer ring 442.
  • the first constant pressure rod 44101 is fixedly installed on the left inner wall of the first outer ring 441.
  • the first constant pressure rod 44101 is
  • a pressure plate 44102 is fixedly installed on the top.
  • a guide rod 44103 is fixedly installed on the bottom of the pressure plate 44102.
  • a guide wheel 44104 is fixedly installed on the bottom of the guide rod 44103.
  • a pull rope 44105 is movably connected to the bottom of the guide wheel 44104.
  • the pull rope 44105 The left and right sides of the top are movably connected with limited wheels 44106.
  • Limit blocks 44107 are fixedly installed on the left and right sides of the top of the pull rope 44105.
  • the outer walls of the two limit blocks 44107 are movably connected with a first spring 44108.
  • the top of the pressure plate 44102 is movably connected with a clamping ball 44109, and the clamping ball 44109 is movably connected to the top.
  • Arc-shaped limit plates 44110 are movably connected to both left and right sides.
  • Each limit block Limit washers are fixedly installed on the outer walls of 44107, and the top of each limit washer is fixedly connected to the bottom of each first spring 44108.
  • the tops of the two limiting blocks 44107 in each group of limiting blocks 44107 pass through the inner walls of the two first springs 44108 and are fixedly connected to the top left and right sides of each pull rope 44105, so that when the pull rope 44105 is touched by the guide wheel 44104 It can be tightened by the downward force, thereby pulling the two corresponding limit blocks 44107 upward and squeezing the first spring 44108.
  • the limit blocks 44107 lose the tension of the pull rope 44105, they can be moved downward by the elastic force of the first spring 44108. Move, and finally limit the top of the arc-shaped limiting plate 44110 to prevent it from being reset by the elastic force of the coil spring.
  • the bottoms of the two arc-shaped limiting plates 44110 are movably connected with bushings 44111, and the tops of the clamping balls 44109 are fixedly installed with connecting rods 44112.
  • the bottoms of the first outer ring 441 and the second outer ring 442 in each self-adjusting assembly 44 They are fixedly connected to the top of the driving disc 43 in each camera assembly 4.
  • the top of each connecting rod 44112 is connected to each camera.
  • each clamping ball 44109 and each connecting rod 44112 are evenly distributed in an annular shape with the center of the first outer ring 441 as the center, so that the bottom of the self-adjusting assembly 44 can be stably supported on the drive Above the disc 43.
  • a coil spring is fixedly installed on the inner wall of each sleeve 44111.
  • the bottom of each arc-shaped limiting plate 44110 passes through the top of each sleeve 44111 and is movably connected to the inner wall of each sleeve 44111 through a coil spring.
  • the bottom of each clamping ball 44109 extends through each slot to the inner wall of the first outer ring 441 and is connected with each pressed ball.
  • the top of the plate 44102 is movably connected, and a slot is opened on the top of the first outer ring 441 so that each clamping ball 44109 and the connecting rod 44112 can extend through the slot to the inner wall of the first outer ring 441 for clamping, and the shaft sleeve 44111
  • the coil spring is provided inside so that the arc-shaped limit plate 44110 can be wrapped by the elastic force of the coil spring and the corresponding clamping ball 44109, and when each group of arc-shaped limit plates 44110 is stressed, the two arc-shaped limit plates 44110 can be Rotate around the corresponding sleeve 44111 in opposite directions to release the limit on the stuck ball 44109.
  • a steel ball 44201 is movably connected to the inner wall of the second outer ring 442, an inner disk 44202 is movably connected to the outer wall of the steel ball 44201, a second spring 44203 is fixedly installed on the left inner wall of the inner disk 44202, and a bump 44204 is fixedly installed on the left side of the second spring 44203.
  • Each second spring 44203 and bumps 44204 form a group, which is divided into two upper and lower groups.
  • Each group of second springs 44203 The protrusions 44204 are evenly distributed in an annular shape with the center of each inner disk 44202 as the center.
  • each second outer ring 442 Thirty-two grooves are provided on the inner wall of each second outer ring 442, and each groove is in contact with each protrusion 44204.
  • the bump 44204 and the second spring 44203 are provided so that the inner disk 44202 and the second outer ring 442 can be directly connected, further allowing that when the connection base 45 and the camera 49 are rotated by external force, they can not only rotate with the power of the drive motor 42, It can also be rotated manually to prevent damage to the drive motor 42 caused by manually rotating the camera 49 when the drive motor 42 is operating.
  • the signal connection of the distance detection system is a signal transmission system
  • the signal connection of the signal transmission system is a cloud platform
  • the signal connection of the signal transmission system is a camera system
  • the signal connection of the camera system is an image display system
  • the distance detection system includes an audio alarm module, Judgment module and distance detector
  • the camera system includes a camera module, a power module and a PLC controller
  • the image display system includes a touch panel 3
  • the distance detector is signal connected to the judgment module
  • the judgment module is signal connected to the audio alarm module
  • the signal transmission system Bidirectional signal connection with the cloud platform, signal connection between the judgment module and the PLC controller, signal connection between the PLC controller and the power module, signal connection between the power module and the camera module, and signal connection between the camera module and the touch panel 3.
  • the user drives the car body 1.
  • the distance detector starts to work at this time and transmits the signal to the judgment module, the judgment module determines the distance.
  • the judgment module transmits the signal to the audio alarm module and the cloud platform.
  • the car body 1 emits an alarm sound, and the cloud platform collects the signal and then transmits the signal to the PLC controller.
  • the drive motor 42 in the camera assembly 4 to start operating, thereby causing the drive motor 42 to drive the drive disc 43 to rotate.
  • the drive disc 43 drives the self-adjusting assembly 44 on the top, the connecting seat 45 and the camera 49 to rotate, causing the camera 49 to rotate. Rotate to the area of imminent collision;
  • the camera module transmits the signal to the top of the touch panel 3 to display the image of the obstacle.
  • the driver judges and controls the vehicle body 1 to keep the vehicle body 1 away from the obstacle area.
  • each clamping ball 44109 can be re-locked into the corresponding first outer ring 441 slot, completing the clamping of the clamping balls 44109, so that the self-adjusting assembly 44 can be restored.
  • this electric forklift working condition visualization system based on feed transfer, by setting up the camera 49 and the distance detector controlled by the cloud platform signal on the vehicle body 1, makes it possible to detect obstacles when the vehicle body 1 is moving.
  • an alarm sound can be sounded through the distance detector and the image collected by the camera 49 can be presented on the touch panel to facilitate the driver's observation. and operating the vehicle body 1, avoiding the risk of collision.
  • the camera 49 can not only be controlled by the cloud platform, thereby starting the driving motor 42 to operate, thereby causing the camera 49 to rotate
  • the connection base 45 connected to the bottom of the camera 49 can be separated from the camera assembly 4, so that it can not only rotate with the power of the drive motor 42, but also be rotated by human external force. Rotate to prevent the power of the driving motor 42 from being affected by artificial rotation of the camera 49, causing damage to the driving motor 42, and to protect the entire camera assembly 4 from being damaged by artificial external forces and to work normally and efficiently.

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Abstract

The present invention relates to the technical field of feed transfer. Disclosed is an electric forklift working condition visualization system based on feed transfer, comprising a forklift body, a camera assembly, and a distance measurement system. A frame is fixedly mounted at the top of the forklift body. In the electric forklift working condition visualization system based on feed transfer, the camera assembly is configured, so that when the forklift body encounters an obstacle, the camera can be controlled by a cloud platform, and a driving motor is started to operate to enable the camera to rotate to a corresponding angle to obtain an image of the obstacle, and when the camera is rotated by a manual external force, a connecting base connected to the bottom of the camera can be separated from the camera assembly. Therefore, the camera can rotate along with the power of the driving motor, and can also be rotated by a manual external force, thereby preventing the driving motor from being damaged due to the fact that the power of the driving motor is affected by manually rotating the camera, and protecting the entire camera assembly from being damaged by a manual external force, so as to work normally and efficiently.

Description

基于饲料转运的电动叉车工况可视化系统Electric forklift working condition visualization system based on feed transfer 技术领域Technical field
本发明涉及饲料转运技术领域,具体为基于饲料转运的电动叉车工况可视化系统。The invention relates to the technical field of feed transfer, specifically an electric forklift working condition visualization system based on feed transfer.
背景技术Background technique
饲料被加工好后,将会呈批量化装载运输袋子中,而将装满饲料袋子的进行分装转运,一般都是使用叉车进行转载。传统的叉车在搬运过程中存在多个视野盲区,一但当运载较大物件时,更加影响到观测范围,或者当叉车需要倒车运载时,车辆后方的盲区信息也无法及时捕捉,一旦当障碍物在驾驶者盲区位置时,由于无法观测会使车辆与障碍物之间发生碰撞,易引发安全隐患,故而我们提出了基于饲料转运的电动叉车工况可视化系统。After the feed is processed, it will be loaded into transportation bags in batches, and the filled feed bags will be packaged and transported, usually using forklifts. Traditional forklifts have multiple blind spots in the field of vision during transportation. When larger objects are carried, the observation range is further affected, or when the forklift needs to be reversed for transportation, the blind spot information behind the vehicle cannot be captured in time. Once obstacles appear, In the driver's blind spot, the inability to observe can cause collisions between the vehicle and obstacles, which can easily lead to safety hazards. Therefore, we proposed an electric forklift working condition visualization system based on feed transfer.
发明内容Contents of the invention
为实现上述当车辆即将碰撞时能够自动获取影像并且获取影像的设备能够有自适应力防止损坏的目的,本发明提供如下技术方案:基于饲料转运的电动叉车工况可视化系统,包括车体、摄像组件与距离检测系统,所述车体的顶部固定安装有车架,所述车架的左侧内壁固定安装有触控平板,所述车体的顶部与摄像组件的底部固定连接;In order to achieve the above-mentioned purpose of being able to automatically acquire images when a vehicle is about to collide and having the equipment that acquires images have adaptive capabilities to prevent damage, the present invention provides the following technical solution: an electric forklift working condition visualization system based on feed transfer, including a vehicle body, a camera Component and distance detection system, a vehicle frame is fixedly installed on the top of the vehicle body, a touch panel is fixedly installed on the left inner wall of the vehicle frame, and the top of the vehicle body is fixedly connected to the bottom of the camera component;
所述摄像组件包括底座与自调组件,所述底座的底部内壁固定安装有驱动马达,所述驱动马达的输出轴固定安装有驱动圆盘,所述驱动圆盘的顶部与自调组件的底部固定连接,所述底座的内壁活动连接有连接座,所述连接座的底部外壁固定安装有支撑环,所述支撑环的底部内壁活动连接有限位球,所述限位球的底部固定安装有伸缩杆,所述连接座的顶部固定安装有摄像头;The camera assembly includes a base and a self-adjusting assembly. A driving motor is fixedly installed on the inner wall of the bottom of the base. A driving disc is fixedly installed on the output shaft of the driving motor. The top of the driving disc is connected to the bottom of the self-adjusting assembly. Fixed connection, the inner wall of the base is movably connected with a connecting seat, the bottom outer wall of the connecting seat is fixedly installed with a support ring, the bottom inner wall of the support ring is movably connected with a limiting ball, and the bottom of the limiting ball is fixedly installed with a Telescopic rod, a camera is fixedly installed on the top of the connecting seat;
所述自调组件包括第一外环与第二外环,所述第一外环的左侧内壁固定安装有第一恒压杆,所述第一恒压杆的顶部固定安装有受压板,所述受压板 的底部固定安装有导杆,所述导杆的底部固定安装有导轮,所述导轮的底部活动连接有拉绳,所述拉绳的顶部左右两侧均活动连接有限位轮,所述拉绳的顶部左右两侧均固定安装有限位块,两个所述限位块的外壁均活动连接有第一弹簧,所述受压板的顶部活动连接有卡球,所述卡球的左右两侧均活动连接有弧形限位板,两个所述弧形限位板的底部均活动连接有轴套,所述卡球的顶部固定安装有连接杆,所述第二外环的内壁活动连接有钢珠,所述钢珠的外壁活动连接有内盘,所述内盘的左侧内壁固定安装有第二弹簧,所述第二弹簧的左侧固定安装有凸块,所述内盘的顶部内壁固定安装有第二恒压杆;The self-adjusting assembly includes a first outer ring and a second outer ring. A first constant pressure rod is fixedly installed on the left inner wall of the first outer ring, and a pressure plate is fixedly installed on the top of the first constant pressure rod. , a guide rod is fixedly installed at the bottom of the pressure plate, a guide wheel is fixedly installed at the bottom of the guide rod, a pull rope is movably connected to the bottom of the guide wheel, and the top left and right sides of the pull rope are movably connected. Limit wheel, limit blocks are fixedly installed on the left and right sides of the top of the pull rope, the outer walls of the two limit blocks are movably connected with first springs, and the top of the pressure plate is movably connected with a clamping ball. The left and right sides of the clamping ball are movably connected with arc-shaped limiting plates, the bottoms of the two arc-shaped limiting plates are movably connected with shaft sleeves, and the top of the clamping ball is fixedly installed with a connecting rod. The inner wall of the second outer ring is movably connected with steel balls, and the outer wall of the steel balls is movably connected with an inner disk. A second spring is fixedly installed on the left inner wall of the inner disk, and a bump is fixedly installed on the left side of the second spring. A second constant pressure rod is fixedly installed on the top inner wall of the inner disk;
所述距离检测系统信号连接有信号传输系统,所述信号传输系统信号连接有云平台,所述信号传输系统信号连接有摄像系统,所述摄像系统信号连接有影像显示系统。The distance detection system is connected to a signal transmission system, the signal transmission system is connected to a cloud platform, the signal transmission system is connected to a camera system, and the camera system is connected to an image display system.
作为优化,所述摄像组件的数量有四个,每个摄像组件中的底座底部分别与车体的左侧正面顶部、右侧正面顶部、左侧背面顶部与右侧背面顶部固定连接,车体的左侧正面、右侧正面、左侧背面与右侧背面均固定安装有距离检测器,使得车体的四周都能被摄像组件环状包裹,方便对车体都每个角落进行无死角监控。As an optimization, there are four camera components. The bottom of the base in each camera component is fixedly connected to the top of the left front, the top of the right front, the top of the left back and the top of the right back of the car body. Distance detectors are fixedly installed on the left front, right front, left back and right back of the car, so that the surroundings of the car body can be surrounded by camera components, making it convenient to monitor every corner of the car body without blind spots. .
作为优化,每个所述摄像组件中底座的内壁均固定安装有PLC控制器,每个PLC控制器分别与每个驱动马达信号连接,使得当PLC控制器检测到信号时可以启动驱动马达运作,从而使得驱动马达运作后能够带动驱动圆盘转动。As an optimization, a PLC controller is fixedly installed on the inner wall of the base of each camera assembly. Each PLC controller is connected to each drive motor signal, so that when the PLC controller detects the signal, the drive motor can be started to operate. Thereby, the driving motor can drive the driving disc to rotate after operation.
作为优化,每个所述摄像组件中伸缩杆的数量有四个,四个伸缩杆以支撑环的圆心为中心呈环状均匀分布,四个伸缩杆的底部均与底座的内壁固定连接,每个支撑环的底部均开设有与限位球直径相适配的限位槽,每个限位球通过该限位槽与支撑环的内壁活动连接,使得连接座抬升后能够带动支撑 环上升,而支撑环底部内壁开设的限位槽能够将限位球限制在支撑环能滚动,从而使得伸缩杆能够伸展并能够向连接座提供稳定的支撑力。As an optimization, there are four telescopic rods in each camera assembly. The four telescopic rods are evenly distributed in an annular shape with the center of the support ring as the center. The bottoms of the four telescopic rods are fixedly connected to the inner wall of the base. Each telescopic rod is fixedly connected to the inner wall of the base. The bottom of each support ring is provided with a limit groove that matches the diameter of the limit ball. Each limit ball is movablely connected to the inner wall of the support ring through the limit groove, so that the support ring can be driven up after the connection base is lifted. The limit groove provided on the inner wall of the bottom of the support ring can limit the limit ball until the support ring can roll, so that the telescopic rod can extend and provide stable support force to the connecting seat.
作为优化,每个所述自调组件中第一外环与第二外环的底部分别与每个摄像组件中驱动圆盘的顶部固定连接,每个自调组件中卡球与连接杆的数量有十六个,每个连接杆的顶部均与每个摄像组件中连接座的底部固定连接,每个卡球与每个连接杆均以第一外环的圆心为中心呈环状均匀分布,使得自调组件底部能够稳定支撑在驱动圆盘上方。As an optimization, the bottoms of the first outer ring and the second outer ring in each self-adjusting assembly are fixedly connected to the top of the driving disc in each camera assembly. The number of clamping balls and connecting rods in each self-adjusting assembly is There are sixteen, and the top of each connecting rod is fixedly connected to the bottom of the connecting seat in each camera assembly. Each clamping ball and each connecting rod are evenly distributed in a ring shape with the center of the first outer ring as the center. This enables the bottom of the self-adjusting component to be stably supported above the driving disc.
作为优化,每个所述轴套的内壁均固定安装有卷簧,每个弧形限位板的底部分别穿过每个轴套的顶部并通过卷簧与每个轴套的内壁活动连接,每个自调组件中弧形限位板的数量有三十二个,每两个为一组,共十六组,每个第一外环的顶部均开设有数量为十六个的插槽,十六个插槽的大小分别与十六个卡球相适配,每个卡球的底部分别通过每个插槽延伸至第一外环的内壁并与每个受压板的顶部活动连接,在第一外环的顶部开设插槽使得每个卡球与连接杆能够穿过卡槽延伸至第一外环内壁进行卡接,而在轴套内设置卷簧使得弧形限位板能够受到卷簧的弹性力包裹住对应的卡球,而当每组弧形限位板受力后又能使两个弧形限位板相背绕对应轴套转动从而解除对卡球的限位。As an optimization, a coil spring is fixedly installed on the inner wall of each sleeve, and the bottom of each arc-shaped limiting plate passes through the top of each sleeve and is movably connected to the inner wall of each sleeve through a coil spring. There are thirty-two arc-shaped limit plates in each self-adjusting component, and every two are in a group, a total of sixteen groups. There are sixteen slots on the top of each first outer ring. , the sizes of the sixteen slots are adapted to the sixteen clamping balls, and the bottom of each clamping ball extends through each slot to the inner wall of the first outer ring and is movably connected to the top of each pressure plate , a slot is provided at the top of the first outer ring so that each clamping ball and connecting rod can extend through the slot to the inner wall of the first outer ring for clamping, and a coil spring is provided in the shaft sleeve so that the arc-shaped limiting plate can The elastic force of the coil spring wraps the corresponding stuck ball, and when each set of arc-shaped limit plates is stressed, the two arc-shaped limit plates can rotate around the corresponding sleeves away from each other to release the limit on the stuck ball. .
作为优化,每个所述自调组件中限位块的数量有三十二个,每两个为一组,共十六组,每个限位块的外壁均固定安装有限位垫圈,每个限位垫圈的顶部分别与每个第一弹簧的底部固定连接,每组限位块中两个限位块的顶部均穿过两个第一弹簧的内壁并与每个拉绳的顶部左右两侧固定连接,使得当拉绳受到导轮向下力后能够张紧,从而将两个对应的限位块向上拉并挤压第一弹簧,当限位块失去拉绳拉力后,能够受到第一弹簧的弹力向下移动,最终将弧形限位板的顶部限位防止其受卷簧的弹力复位。As an optimization, the number of limit blocks in each self-adjusting assembly is thirty-two, and every two are in a group, for a total of sixteen groups. A limit washer is fixedly installed on the outer wall of each limit block. The top of the limit washer is fixedly connected to the bottom of each first spring respectively. The tops of the two limit blocks in each set of limit blocks pass through the inner walls of the two first springs and are connected to the top and left sides of each pull rope. The side is fixedly connected, so that when the pull rope is subjected to the downward force of the guide wheel, it can be tightened, thereby pulling the two corresponding limit blocks upward and squeezing the first spring. When the limit block loses the pulling force of the pull rope, it can be tightened by the third The elastic force of a spring moves downward, and finally the top of the arc-shaped limiting plate is limited to prevent it from being reset by the elastic force of the coil spring.
作为优化,每个所述自调组件中钢珠的数量有十六个,每个钢珠以第二 外环的圆心为中心呈环状均匀分布,每个第二外环的内壁与每个内盘的外壁均开设有与十六个钢珠相适配的环形槽,每个第二恒压杆的顶部与每个连接座的底部固定连接,设置钢珠以及与其相适配的环形槽,使得当内盘转动时能够更加顺滑平稳,防止内盘上下位移。As an optimization, there are sixteen steel balls in each self-adjusting component. Each steel ball is evenly distributed in an annular shape with the center of the second outer ring as the center. The inner wall of each second outer ring is in contact with the inner wall of each inner disk. The outer walls are provided with annular grooves matching sixteen steel balls. The top of each second constant pressure rod is fixedly connected to the bottom of each connecting seat. Steel balls and matching annular grooves are provided so that when the inner disk rotates It can be smoother and more stable, preventing the inner disk from moving up and down.
作为优化,每个所述自调组件中第二弹簧与凸块的数量共有三十二个,每个第二弹簧与凸块构成一组,分为上下两组,每组第二弹簧与凸块以每个内盘的圆心为中心呈环状均匀分布,每个第二外环的内壁均开设有三十二个凹槽,每个凹槽分别与每个凸块相适配,设置凸块与第二弹簧使得内盘与第二外环直接能够卡接,进一步使得当连接座以及摄像头受到外力转动时,不仅能够随驱动马达的动力转动,也可受到人为手动转动,防止当驱动马达运作时,人为转动摄像头造成驱动马达损坏。As an optimization, there are a total of thirty-two second springs and bumps in each self-adjusting assembly. Each second spring and bump form a group, which is divided into two upper and lower groups. Each group of second springs and bumps The blocks are evenly distributed in an annular shape with the center of each inner disk as the center. The inner wall of each second outer ring is provided with thirty-two grooves. Each groove is adapted to each convex block, and the convex blocks are provided. With the second spring, the inner disk and the second outer ring can be directly engaged. Further, when the connecting base and the camera are rotated by external force, they can not only rotate with the power of the driving motor, but also be manually rotated to prevent the driving motor from operating. , artificially rotating the camera causes damage to the drive motor.
作为优化,所述距离检测系统包括音频报警模块、判断模块与距离检测器,所述摄像系统包括摄像模块、动力模块与PLC控制器,所述影像显示系统包括触控平板,所述距离检测器与判断模块信号连接,所述判断模块与音频报警模块信号连接,所述信号传输系统与云平台双向信号连接,所述判断模块与PLC控制器信号连接,所述PLC控制器与动力模块信号连接,所述动力模块与摄像模块信号连接,所述摄像模块与触控平板信号连接。As an optimization, the distance detection system includes an audio alarm module, a judgment module and a distance detector, the camera system includes a camera module, a power module and a PLC controller, the image display system includes a touch panel, and the distance detector The judgment module is signal connected to the audio alarm module. The signal transmission system is bidirectionally connected to the cloud platform. The judgment module is signal connected to the PLC controller. The PLC controller is signal connected to the power module. , the power module is connected with the camera module through signals, and the camera module is connected through signals with the touch panel.
本发明的有益效果是:该种基于饲料转运的电动叉车工况可视化系统,通过在车体上设置受云平台信号控制的摄像头以及距离检测器,使得当车体移动过程中一旦周边产生障碍物即将发生碰撞时或是车体倒车而驾驶车观察不到视野盲区产生碰撞时,能够通过距离检测器发出警报声并将摄像头所采集的画面呈现在触控平板上,方便驾驶者观察及操作车体,规避了碰撞风险。The beneficial effects of the present invention are: this electric forklift working condition visualization system based on feed transfer, by arranging a camera and a distance detector controlled by a cloud platform signal on the vehicle body, makes it possible to detect obstacles when the vehicle body is moving. When a collision is about to occur or when the car is reversing and the driver cannot see the blind area of the field of vision and a collision occurs, the distance detector can sound an alarm and the images collected by the camera can be displayed on the touch panel to facilitate the driver's observation and operation of the vehicle. The body avoids the risk of collision.
该种基于饲料转运的电动叉车工况可视化系统,通过设置摄像组件,使得当车体遇到障碍物时,摄像头不仅能够受云平台控制,从而启动驱动马达运转,从而使摄像头自转到对应角度获取障碍物影像,还能够使得当摄像头 受到人为外力转动时,摄像头底部连接的连接座能够与摄像组件分离,使其不仅能够随驱动马达动力转动,还可受人为外力转动,防止人为转动摄像头时影响驱动马达的功率,造成驱动马达损坏,保护整个摄像组件能够不被人为外力损坏,正常高效的工作。This kind of electric forklift working condition visualization system based on feed transfer sets up a camera component so that when the vehicle body encounters an obstacle, the camera can not only be controlled by the cloud platform, thereby starting the drive motor operation, so that the camera rotates to the corresponding angle to obtain The obstacle image can also enable the connection base connected to the bottom of the camera to be separated from the camera assembly when the camera is rotated by human external force, so that it can not only rotate with the power of the drive motor, but also be rotated by human external force to prevent the influence of artificial rotation of the camera. The power of the drive motor will cause damage to the drive motor, so the entire camera assembly can be protected from damage by human external forces and work normally and efficiently.
附图说明Description of the drawings
图1为本发明车体结构示意图;Figure 1 is a schematic diagram of the vehicle body structure of the present invention;
图2为本发明摄像组件局部剖视图;Figure 2 is a partial cross-sectional view of the camera assembly of the present invention;
图3为本发明自调组件剖视图;Figure 3 is a cross-sectional view of the self-adjusting component of the present invention;
图4为本发明图3中A处结构放大示意图;Figure 4 is an enlarged schematic diagram of the structure at point A in Figure 3 of the present invention;
图5为本发明图3中B处结构放大示意图;Figure 5 is an enlarged schematic diagram of the structure at B in Figure 3 of the present invention;
图6为本发明自调组件俯视局部剖视图;Figure 6 is a top partial cross-sectional view of the self-adjusting component of the present invention;
图7为本发明图6中C处结构放大示意图;Figure 7 is an enlarged schematic diagram of the structure at C in Figure 6 of the present invention;
图8为本发明摄像组件局部结构立体图;Figure 8 is a perspective view of the partial structure of the camera assembly of the present invention;
图9为本发明系统图。Figure 9 is a system diagram of the present invention.
图中:1、车体;2、车架;3、触控平板;4、摄像组件;41、底座;42、驱动马达;43、驱动圆盘;44、自调组件;45、连接座;46、支撑环;47、伸缩杆;48、限位球;49、摄像头;441、第一外环;442、第二外环;44101、第一恒压杆;44102、受压板;44103、导杆;44104、导轮;44105、拉绳;44106、限位轮;44107、限位块;44108、第一弹簧;44109、卡球;44110、弧形限位板;44111、轴套;44112、连接杆;44201、钢珠;44202、内盘;44203、第二弹簧;44204、凸块;44205、第二恒压杆。In the picture: 1. Car body; 2. Frame; 3. Touch panel; 4. Camera component; 41. Base; 42. Driving motor; 43. Driving disc; 44. Self-adjusting component; 45. Connecting seat; 46. Support ring; 47. Telescopic rod; 48. Limiting ball; 49. Camera; 441. First outer ring; 442. Second outer ring; 44101. First constant pressure rod; 44102. Pressure plate; 44103. Guide rod; 44104, guide wheel; 44105, pull rope; 44106, limit wheel; 44107, limit block; 44108, first spring; 44109, clamping ball; 44110, arc limit plate; 44111, bushing; 44112 , connecting rod; 44201, steel ball; 44202, inner plate; 44203, second spring; 44204, bump; 44205, second constant pressure rod.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做 出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of protection of the present invention.
请参阅图1,基于饲料转运的电动叉车工况可视化系统,包括车体1、摄像组件4与距离检测系统,车体1的顶部固定安装有车架2,车架2的左侧内壁固定安装有触控平板3,车体1的顶部与摄像组件4的底部固定连接;Please refer to Figure 1. The electric forklift working condition visualization system based on feed transfer includes a vehicle body 1, a camera component 4 and a distance detection system. The vehicle body 1 has a frame 2 fixedly installed on the top, and the left inner wall of the vehicle frame 2 is fixedly installed. There is a touch panel 3, and the top of the car body 1 is fixedly connected to the bottom of the camera assembly 4;
请参阅图2-3和图8,摄像组件4包括底座41与自调组件44,摄像组件4的数量有四个,每个摄像组件4中的底座41底部分别与车体1的左侧正面顶部、右侧正面顶部、左侧背面顶部与右侧背面顶部固定连接,车体1的左侧正面、右侧正面、左侧背面与右侧背面均固定安装有距离检测器,使得车体1的四周都能被摄像组件4环状包裹,方便对车体1都每个角落进行无死角监控。Please refer to Figures 2-3 and 8. The camera assembly 4 includes a base 41 and a self-adjusting assembly 44. There are four camera assemblies 4. The bottom of the base 41 in each camera assembly 4 is respectively connected to the left front side of the vehicle body 1. The top, the right front top, the left back top and the right back top are fixedly connected. The left front, right front, left back and right back of the car body 1 are all fixed with distance detectors, so that the car body 1 All sides of the car body can be wrapped in a ring by camera components, making it easy to monitor every corner of the car body without blind spots.
底座41的底部内壁固定安装有驱动马达42,驱动马达42的输出轴固定安装有驱动圆盘43,每个摄像组件4中底座41的内壁均固定安装有PLC控制器,每个PLC控制器分别与每个驱动马达42信号连接,使得当PLC控制器检测到信号时可以启动驱动马达42运作,从而使得驱动马达42运作后能够带动驱动圆盘43转动,驱动圆盘43的顶部与自调组件44的底部固定连接,底座41的内壁活动连接有连接座45,连接座45的底部外壁固定安装有支撑环46,支撑环46的底部内壁活动连接有限位球48;A drive motor 42 is fixedly installed on the inner wall of the bottom of the base 41, and a drive disc 43 is fixedly installed on the output shaft of the drive motor 42. A PLC controller is fixedly installed on the inner wall of the base 41 in each camera assembly 4, and each PLC controller is fixedly installed. Signally connected to each drive motor 42, so that when the PLC controller detects the signal, the drive motor 42 can be started to operate, so that the drive motor 42 can drive the drive disc 43 to rotate after operation. The top of the drive disc 43 is connected to the self-adjusting assembly. The bottom of 44 is fixedly connected, the inner wall of the base 41 is movably connected with a connecting seat 45, the bottom outer wall of the connecting seat 45 is fixedly installed with a support ring 46, and the bottom inner wall of the support ring 46 is movably connected with a limited ball 48;
限位球48的底部固定安装有伸缩杆47,每个摄像组件4中伸缩杆47的数量有四个,四个伸缩杆47以支撑环46的圆心为中心呈环状均匀分布,四个伸缩杆47的底部均与底座41的内壁固定连接,每个支撑环46的底部均开设有与限位球48直径相适配的限位槽,每个限位球48通过该限位槽与支撑环46的内壁活动连接,使得连接座45抬升后能够带动支撑环46上升,而支撑环46底部内壁开设的限位槽能够将限位球48限制在支撑环46能滚动,从而使得伸缩杆47能够伸展并能够向连接座45提供稳定的支撑力,连接座45的顶部固定安装有摄像头49;A telescopic rod 47 is fixedly installed at the bottom of the limiting ball 48. There are four telescopic rods 47 in each camera assembly 4. The four telescopic rods 47 are evenly distributed in an annular shape with the center of the support ring 46 as the center. The bottom of the rod 47 is fixedly connected to the inner wall of the base 41. The bottom of each support ring 46 is provided with a limiting groove that matches the diameter of the limiting ball 48. Each limiting ball 48 communicates with the support through the limiting groove. The inner wall of the ring 46 is movablely connected, so that the connecting seat 45 can drive the support ring 46 to rise when it is lifted, and the limit groove provided on the inner wall of the bottom of the support ring 46 can limit the limit ball 48 so that the support ring 46 can roll, thereby making the telescopic rod 47 Able to extend and provide stable support to the connection base 45, a camera 49 is fixedly installed on the top of the connection base 45;
请参阅图3-7,自调组件44包括第一外环441与第二外环442,第一外环441的左侧内壁固定安装有第一恒压杆44101,第一恒压杆44101的顶部固定安装有受压板44102,受压板44102的底部固定安装有导杆44103,导杆44103的底部固定安装有导轮44104,导轮44104的底部活动连接有拉绳44105,拉绳44105的顶部左右两侧均活动连接有限位轮44106。Please refer to Figure 3-7. The self-adjusting assembly 44 includes a first outer ring 441 and a second outer ring 442. The first constant pressure rod 44101 is fixedly installed on the left inner wall of the first outer ring 441. The first constant pressure rod 44101 is A pressure plate 44102 is fixedly installed on the top. A guide rod 44103 is fixedly installed on the bottom of the pressure plate 44102. A guide wheel 44104 is fixedly installed on the bottom of the guide rod 44103. A pull rope 44105 is movably connected to the bottom of the guide wheel 44104. The pull rope 44105 The left and right sides of the top are movably connected with limited wheels 44106.
拉绳44105的顶部左右两侧均固定安装有限位块44107,两个限位块44107的外壁均活动连接有第一弹簧44108,受压板44102的顶部活动连接有卡球44109,卡球44109的左右两侧均活动连接有弧形限位板44110,每个自调组件44中限位块44107的数量有三十二个,每两个为一组,共十六组,每个限位块44107的外壁均固定安装有限位垫圈,每个限位垫圈的顶部分别与每个第一弹簧44108的底部固定连接。Limit blocks 44107 are fixedly installed on the left and right sides of the top of the pull rope 44105. The outer walls of the two limit blocks 44107 are movably connected with a first spring 44108. The top of the pressure plate 44102 is movably connected with a clamping ball 44109, and the clamping ball 44109 is movably connected to the top. Arc-shaped limit plates 44110 are movably connected to both left and right sides. There are thirty-two limit blocks 44107 in each self-adjusting assembly 44, and every two are in a group, for a total of sixteen groups. Each limit block Limit washers are fixedly installed on the outer walls of 44107, and the top of each limit washer is fixedly connected to the bottom of each first spring 44108.
每组限位块44107中两个限位块44107的顶部均穿过两个第一弹簧44108的内壁并与每个拉绳44105的顶部左右两侧固定连接,使得当拉绳44105受到导轮44104向下力后能够张紧,从而将两个对应的限位块44107向上拉并挤压第一弹簧44108,当限位块44107失去拉绳44105拉力后,能够受到第一弹簧44108的弹力向下移动,最终将弧形限位板44110的顶部限位防止其受卷簧的弹力复位。The tops of the two limiting blocks 44107 in each group of limiting blocks 44107 pass through the inner walls of the two first springs 44108 and are fixedly connected to the top left and right sides of each pull rope 44105, so that when the pull rope 44105 is touched by the guide wheel 44104 It can be tightened by the downward force, thereby pulling the two corresponding limit blocks 44107 upward and squeezing the first spring 44108. When the limit blocks 44107 lose the tension of the pull rope 44105, they can be moved downward by the elastic force of the first spring 44108. Move, and finally limit the top of the arc-shaped limiting plate 44110 to prevent it from being reset by the elastic force of the coil spring.
两个弧形限位板44110的底部均活动连接有轴套44111,卡球44109的顶部固定安装有连接杆44112,每个自调组件44中第一外环441与第二外环442的底部分别与每个摄像组件4中驱动圆盘43的顶部固定连接,每个自调组件44中卡球44109与连接杆44112的数量有十六个,每个连接杆44112的顶部均与每个摄像组件4中连接座45的底部固定连接,每个卡球44109与每个连接杆44112均以第一外环441的圆心为中心呈环状均匀分布,使得自调组件44底部能够稳定支撑在驱动圆盘43上方。The bottoms of the two arc-shaped limiting plates 44110 are movably connected with bushings 44111, and the tops of the clamping balls 44109 are fixedly installed with connecting rods 44112. The bottoms of the first outer ring 441 and the second outer ring 442 in each self-adjusting assembly 44 They are fixedly connected to the top of the driving disc 43 in each camera assembly 4. There are sixteen clamping balls 44109 and connecting rods 44112 in each self-adjusting assembly 44. The top of each connecting rod 44112 is connected to each camera. The bottom of the connecting seat 45 in the assembly 4 is fixedly connected, and each clamping ball 44109 and each connecting rod 44112 are evenly distributed in an annular shape with the center of the first outer ring 441 as the center, so that the bottom of the self-adjusting assembly 44 can be stably supported on the drive Above the disc 43.
每个轴套44111的内壁均固定安装有卷簧,每个弧形限位板44110的底 部分别穿过每个轴套44111的顶部并通过卷簧与每个轴套44111的内壁活动连接,每个自调组件44中弧形限位板44110的数量有三十二个,每两个为一组,共十六组,每个第一外环441的顶部均开设有数量为十六个的插槽,十六个插槽的大小分别与十六个卡球44109相适配,每个卡球44109的底部分别通过每个插槽延伸至第一外环441的内壁并与每个受压板44102的顶部活动连接,在第一外环441的顶部开设插槽使得每个卡球44109与连接杆44112能够穿过卡槽延伸至第一外环441内壁进行卡接,而在轴套44111内设置卷簧使得弧形限位板44110能够受到卷簧的弹性力包裹住对应的卡球44109,而当每组弧形限位板44110受力后又能使两个弧形限位板44110相背绕对应轴套44111转动从而解除对卡球44109的限位。A coil spring is fixedly installed on the inner wall of each sleeve 44111. The bottom of each arc-shaped limiting plate 44110 passes through the top of each sleeve 44111 and is movably connected to the inner wall of each sleeve 44111 through a coil spring. There are thirty-two arc-shaped limiting plates 44110 in the self-adjusting components 44, and every two are in a group, for a total of sixteen groups. There are sixteen arc-shaped limiting plates 44110 on the top of each first outer ring 441. Slots, the sizes of the sixteen slots are adapted to the sixteen clamping balls 44109 respectively. The bottom of each clamping ball 44109 extends through each slot to the inner wall of the first outer ring 441 and is connected with each pressed ball. The top of the plate 44102 is movably connected, and a slot is opened on the top of the first outer ring 441 so that each clamping ball 44109 and the connecting rod 44112 can extend through the slot to the inner wall of the first outer ring 441 for clamping, and the shaft sleeve 44111 The coil spring is provided inside so that the arc-shaped limit plate 44110 can be wrapped by the elastic force of the coil spring and the corresponding clamping ball 44109, and when each group of arc-shaped limit plates 44110 is stressed, the two arc-shaped limit plates 44110 can be Rotate around the corresponding sleeve 44111 in opposite directions to release the limit on the stuck ball 44109.
第二外环442的内壁活动连接有钢珠44201,钢珠44201的外壁活动连接有内盘44202,内盘44202的左侧内壁固定安装有第二弹簧44203,第二弹簧44203的左侧固定安装有凸块44204,每个自调组件44中第二弹簧44203与凸块44204的数量共有三十二个,每个第二弹簧44203与凸块44204构成一组,分为上下两组,每组第二弹簧44203与凸块44204以每个内盘44202的圆心为中心呈环状均匀分布,每个第二外环442的内壁均开设有三十二个凹槽,每个凹槽分别与每个凸块44204相适配,设置凸块44204与第二弹簧44203使得内盘44202与第二外环442直接能够卡接,进一步使得当连接座45以及摄像头49受到外力转动时,不仅能够随驱动马达42的动力转动,也可受到人为手动转动,防止当驱动马达42运作时,人为转动摄像头49造成驱动马达42损坏。A steel ball 44201 is movably connected to the inner wall of the second outer ring 442, an inner disk 44202 is movably connected to the outer wall of the steel ball 44201, a second spring 44203 is fixedly installed on the left inner wall of the inner disk 44202, and a bump 44204 is fixedly installed on the left side of the second spring 44203. , there are thirty-two second springs 44203 and bumps 44204 in each self-adjusting assembly 44. Each second spring 44203 and bumps 44204 form a group, which is divided into two upper and lower groups. Each group of second springs 44203 The protrusions 44204 are evenly distributed in an annular shape with the center of each inner disk 44202 as the center. Thirty-two grooves are provided on the inner wall of each second outer ring 442, and each groove is in contact with each protrusion 44204. Adaptation, the bump 44204 and the second spring 44203 are provided so that the inner disk 44202 and the second outer ring 442 can be directly connected, further allowing that when the connection base 45 and the camera 49 are rotated by external force, they can not only rotate with the power of the drive motor 42, It can also be rotated manually to prevent damage to the drive motor 42 caused by manually rotating the camera 49 when the drive motor 42 is operating.
内盘44202的顶部内壁固定安装有第二恒压杆44205,每个自调组件44中钢珠44201的数量有十六个,每个钢珠44201以第二外环442的圆心为中心呈环状均匀分布,每个第二外环442的内壁与每个内盘44202的外壁均开设有与十六个钢珠44201相适配的环形槽,每个第二恒压杆44205的顶部与 每个连接座45的底部固定连接,设置钢珠44201以及与其相适配的环形槽,使得当内盘44202转动时能够更加顺滑平稳,防止内盘44202上下位移。The second constant pressure rod 44205 is fixedly installed on the top inner wall of the inner disk 44202. There are sixteen steel balls 44201 in each self-adjusting assembly 44. Each steel ball 44201 is evenly distributed in a ring shape with the center of the second outer ring 442 as the center. , the inner wall of each second outer ring 442 and the outer wall of each inner disk 44202 are provided with annular grooves that match the sixteen steel balls 44201, and the top of each second constant pressure rod 44205 and the top of each connecting seat 45 The bottom is fixedly connected and provided with steel balls 44201 and matching annular grooves, so that when the inner disk 44202 rotates, it can be smoother and more stable, and prevent the inner disk 44202 from moving up and down.
请参阅图9,距离检测系统信号连接有信号传输系统,信号传输系统信号连接有云平台,信号传输系统信号连接有摄像系统,摄像系统信号连接有影像显示系统,距离检测系统包括音频报警模块、判断模块与距离检测器,摄像系统包括摄像模块、动力模块与PLC控制器,影像显示系统包括触控平板3,距离检测器与判断模块信号连接,判断模块与音频报警模块信号连接,信号传输系统与云平台双向信号连接,判断模块与PLC控制器信号连接,PLC控制器与动力模块信号连接,动力模块与摄像模块信号连接,摄像模块与触控平板3信号连接。Please refer to Figure 9. The signal connection of the distance detection system is a signal transmission system, the signal connection of the signal transmission system is a cloud platform, the signal connection of the signal transmission system is a camera system, the signal connection of the camera system is an image display system, the distance detection system includes an audio alarm module, Judgment module and distance detector, the camera system includes a camera module, a power module and a PLC controller, the image display system includes a touch panel 3, the distance detector is signal connected to the judgment module, the judgment module is signal connected to the audio alarm module, and the signal transmission system Bidirectional signal connection with the cloud platform, signal connection between the judgment module and the PLC controller, signal connection between the PLC controller and the power module, signal connection between the power module and the camera module, and signal connection between the camera module and the touch panel 3.
在使用时,请参阅图1-9,使用者驾驶车体1,当车体1周边存在障碍物或者车体1需要倒车即将碰撞时,此时距离检测器开始工作,并将信号传输至判断模块,由判断模块判断距离,当达到即将碰撞距离时,判断模块再将信号传输至音频报警模块与云平台,车体1发出警报声,云平台收集到信号后再将信号传输至PLC控制器,使摄像组件4内的驱动马达42开始运作,从而使得驱动马达42带动驱动圆盘43转动,最终驱动圆盘43带动其顶部的自调组件44、连接座45与摄像头49转动,使得摄像头49转动到即将碰撞区域;When in use, please refer to Figure 1-9. The user drives the car body 1. When there are obstacles around the car body 1 or the car body 1 needs to reverse and is about to collide, the distance detector starts to work at this time and transmits the signal to the judgment module, the judgment module determines the distance. When the impending collision distance is reached, the judgment module transmits the signal to the audio alarm module and the cloud platform. The car body 1 emits an alarm sound, and the cloud platform collects the signal and then transmits the signal to the PLC controller. , causing the drive motor 42 in the camera assembly 4 to start operating, thereby causing the drive motor 42 to drive the drive disc 43 to rotate. Finally, the drive disc 43 drives the self-adjusting assembly 44 on the top, the connecting seat 45 and the camera 49 to rotate, causing the camera 49 to rotate. Rotate to the area of imminent collision;
随后摄像模块将信号传输至触控平板3上方,展示出障碍物影像,由驾驶者判断并操控车体1使车体1远离障碍物区域,一旦当摄像组件4受到人为外力转动时,首先摄像头49受力并带动连接座45转动,从而使连接座45底部的连接杆44112与卡球44109受力跟随连接座45方向转动,此时每个卡球44109外壁包裹的两个弧形限位板44110开始受力,并使两个弧形限位板44110相背移动,使得两个弧形限位板44110失去对卡球44109的限位,最终使第一外环441失去对连接座45底部的限位;Then the camera module transmits the signal to the top of the touch panel 3 to display the image of the obstacle. The driver judges and controls the vehicle body 1 to keep the vehicle body 1 away from the obstacle area. Once the camera component 4 is rotated by human external force, first the camera 49 is stressed and drives the connecting base 45 to rotate, so that the connecting rod 44112 and the clamping ball 44109 at the bottom of the connecting base 45 are forced to rotate in the direction of the connecting base 45. At this time, two arc-shaped limiting plates are wrapped on the outer wall of each clamping ball 44109. 44110 begins to receive force and causes the two arc-shaped limiting plates 44110 to move away from each other, causing the two arc-shaped limiting plates 44110 to lose their position on the stuck ball 44109, and finally the first outer ring 441 loses its position on the bottom of the connecting seat 45 limit;
失去限制力后,第二恒压杆44205开始伸展恢复压力,并将连接座45向 上抬升,使得连接座45带动连接杆44112与卡球44109向上移动,最终从第一外环441顶部的插槽中延伸出,当卡球44109上移时,第一恒压杆44101开始伸展并恢复压力,从而推动受压板44102、导杆44103与导轮44104上移,此时拉绳44105失去张紧力,从而使第一弹簧44108恢复弹力并推动限位块44107下移,将每组相背转动打开的弧形限位板44110顶部限位,防止弧形限位板44110受卷簧力复原;After losing the restricting force, the second constant pressure rod 44205 begins to stretch to restore pressure, and lifts the connecting seat 45 upward, so that the connecting seat 45 drives the connecting rod 44112 and the clamping ball 44109 to move upward, and finally from the slot on the top of the first outer ring 441 When the stuck ball 44109 moves upward, the first constant pressure rod 44101 begins to stretch and restore pressure, thus pushing the pressure plate 44102, the guide rod 44103 and the guide wheel 44104 to move upward. At this time, the pull rope 44105 loses its tension. , thereby restoring the elastic force of the first spring 44108 and pushing the limit block 44107 downward, limiting the top of each set of arc-shaped limit plates 44110 that are rotated in opposite directions to prevent the arc-shaped limit plates 44110 from being restored by the force of the coil spring;
当连接座45与自调组件44分离后,此时即使人为外力旋转摄像头49,也只是使得连接座45带动第二恒压杆44205与内盘44202转动,而内盘44202转动时,其受第二弹簧44203弹力的凸块44204在转动过程中能够卡接到对应的第二外环442的凹槽内,一方面使得当内盘44202与第二外环442卡接后,既可随驱动马达42的输出轴转动,又可人为转动摄像头49后使内盘44202转动旋转,而不会影响到驱动马达42输出轴转动,防止驱动马达42功率受影响而烧毁,并且每个凹槽位置与每个插槽位置对应,方便使用者下压摄像头49后能够使每个卡球44109能够重新卡接回对应的第一外环441插槽中,完成对卡球44109的卡接,使得自调组件44复原。After the connecting seat 45 is separated from the self-adjusting assembly 44, even if the camera 49 is rotated by external force, the connecting seat 45 will only drive the second constant pressure rod 44205 and the inner disk 44202 to rotate. When the inner disk 44202 rotates, it is affected by the second spring. 44203 The elastic bump 44204 can snap into the corresponding groove of the second outer ring 442 during rotation. On the one hand, when the inner disk 44202 snaps with the second outer ring 442, it can follow the output of the drive motor 42. The shaft rotates, and the camera 49 can be manually rotated to rotate the inner disk 44202 without affecting the rotation of the output shaft of the drive motor 42, preventing the power of the drive motor 42 from being affected and burning, and each groove position is consistent with each slot position. Correspondingly, it is convenient for the user to depress the camera 49 so that each clamping ball 44109 can be re-locked into the corresponding first outer ring 441 slot, completing the clamping of the clamping balls 44109, so that the self-adjusting assembly 44 can be restored.
综上所述,该种基于饲料转运的电动叉车工况可视化系统,通过在车体1上设置受云平台信号控制的摄像头49以及距离检测器,使得当车体1移动过程中一旦周边产生障碍物即将发生碰撞时或是车体1倒车而驾驶车观察不到视野盲区产生碰撞时,能够通过距离检测器发出警报声并将摄像头49所采集的画面呈现在触控平板上,方便驾驶者观察及操作车体1,规避了碰撞风险,通过设置摄像组件4,使得当车体1遇到障碍物时,摄像头49不仅能够受云平台控制,从而启动驱动马达42运转,从而使摄像头49自转到对应角度获取障碍物影像,还能够使得当摄像头49受到人为外力转动时,摄像头49底部连接的连接座45能够与摄像组件4分离,使其不仅能够随驱动马达42动力转动,还可受人为外力转动,防止人为转动摄像头49时影响驱动马达42 的功率,造成驱动马达42损坏,保护整个摄像组件4能够不被人为外力损坏,正常高效的工作。To sum up, this electric forklift working condition visualization system based on feed transfer, by setting up the camera 49 and the distance detector controlled by the cloud platform signal on the vehicle body 1, makes it possible to detect obstacles when the vehicle body 1 is moving. When an object is about to collide or when the car body 1 is reversing and the driver cannot observe the collision in the blind spot, an alarm sound can be sounded through the distance detector and the image collected by the camera 49 can be presented on the touch panel to facilitate the driver's observation. and operating the vehicle body 1, avoiding the risk of collision. By setting the camera assembly 4, when the vehicle body 1 encounters an obstacle, the camera 49 can not only be controlled by the cloud platform, thereby starting the driving motor 42 to operate, thereby causing the camera 49 to rotate Obtaining the obstacle image at the corresponding angle also enables when the camera 49 is rotated by human external force, the connection base 45 connected to the bottom of the camera 49 can be separated from the camera assembly 4, so that it can not only rotate with the power of the drive motor 42, but also be rotated by human external force. Rotate to prevent the power of the driving motor 42 from being affected by artificial rotation of the camera 49, causing damage to the driving motor 42, and to protect the entire camera assembly 4 from being damaged by artificial external forces and to work normally and efficiently.
以上,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above are only preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person familiar with the technical field can, within the technical scope disclosed in the present invention, use the technical solutions of the present invention and its Equivalent substitutions or changes of the inventive concept shall be included in the protection scope of the present invention.

Claims (10)

  1. 基于饲料转运的电动叉车工况可视化系统,包括车体(1)、摄像组件(4)与距离检测系统,其特征在于:所述车体(1)的顶部固定安装有车架(2),所述车架(2)的左侧内壁固定安装有触控平板(3),所述车体(1)的顶部与摄像组件(4)的底部固定连接;An electric forklift working condition visualization system based on feed transfer includes a vehicle body (1), a camera component (4) and a distance detection system, and is characterized by: a frame (2) is fixedly installed on the top of the vehicle body (1), A touch panel (3) is fixedly installed on the left inner wall of the vehicle frame (2), and the top of the vehicle body (1) is fixedly connected to the bottom of the camera assembly (4);
    所述摄像组件(4)包括底座(41)与自调组件(44),所述底座(41)的底部内壁固定安装有驱动马达(42),所述驱动马达(42)的输出轴固定安装有驱动圆盘(43),所述驱动圆盘(43)的顶部与自调组件(44)的底部固定连接,所述底座(41)的内壁活动连接有连接座(45),所述连接座(45)的底部外壁固定安装有支撑环(46),所述支撑环(46)的底部内壁活动连接有限位球(48),所述限位球(48)的底部固定安装有伸缩杆(47),所述连接座(45)的顶部固定安装有摄像头(49);The camera assembly (4) includes a base (41) and a self-adjusting assembly (44). A drive motor (42) is fixedly installed on the bottom inner wall of the base (41), and the output shaft of the drive motor (42) is fixedly installed. There is a driving disc (43), the top of the driving disc (43) is fixedly connected to the bottom of the self-adjusting assembly (44), and the inner wall of the base (41) is movably connected with a connecting seat (45). A support ring (46) is fixedly installed on the outer bottom wall of the seat (45). The inner bottom wall of the support ring (46) is movably connected to a limiting ball (48). A telescopic rod is fixedly installed on the bottom of the limiting ball (48). (47), a camera (49) is fixedly installed on the top of the connecting seat (45);
    所述自调组件(44)包括第一外环(441)与第二外环(442),所述第一外环(441)的左侧内壁固定安装有第一恒压杆(44101),所述第一恒压杆(44101)的顶部固定安装有受压板(44102),所述受压板(44102)的底部固定安装有导杆(44103),所述导杆(44103)的底部固定安装有导轮(44104),所述导轮(44104)的底部活动连接有拉绳(44105),所述拉绳(44105)的顶部左右两侧均活动连接有限位轮(44106),所述拉绳(44105)的顶部左右两侧均固定安装有限位块(44107),两个所述限位块(44107)的外壁均活动连接有第一弹簧(44108),所述受压板(44102)的顶部活动连接有卡球(44109),所述卡球(44109)的左右两侧均活动连接有弧形限位板(44110),两个所述弧形限位板(44110)的底部均活动连接有轴套(44111),所述卡球(44109)的顶部固定安装有连接杆(44112),所述第二外环(442)的内壁活动连接有钢珠(44201),所述钢珠(44201)的外壁活动连接有内盘(44202),所述内盘(44202)的左侧内壁固定安装有第二弹簧(44203),所述第二弹簧(44203)的左侧固定安装有凸块(44204),所述内盘(44202)的顶部内壁 固定安装有第二恒压杆(44205);The self-adjusting assembly (44) includes a first outer ring (441) and a second outer ring (442). A first constant pressure rod (44101) is fixedly installed on the left inner wall of the first outer ring (441). A pressure plate (44102) is fixedly installed on the top of the first constant pressure rod (44101), a guide rod (44103) is fixedly installed on the bottom of the pressure plate (44102), and the bottom of the guide rod (44103) A guide wheel (44104) is fixedly installed. The bottom of the guide wheel (44104) is movably connected to a pull rope (44105). The left and right sides of the top of the pull rope (44105) are movably connected to limited wheels (44106). Limiting blocks (44107) are fixedly installed on the left and right sides of the top of the pull rope (44105). The outer walls of the two limiting blocks (44107) are movably connected with first springs (44108). The pressure plate (44107) 44102) has a clamping ball (44109) movably connected to the top, and arc-shaped limiting plates (44110) are movably connected to the left and right sides of the clamping ball (44109). The two arc-shaped limiting plates (44110) The bottoms are all movably connected with bushings (44111), the tops of the clamping balls (44109) are fixedly mounted with connecting rods (44112), and the inner walls of the second outer ring (442) are movably connected with steel balls (44201). The outer wall of the steel ball (44201) is movably connected to an inner disk (44202). A second spring (44203) is fixedly installed on the left inner wall of the inner disk (44202). A bump is fixedly installed on the left side of the second spring (44203). (44204), a second constant pressure rod (44205) is fixedly installed on the top inner wall of the inner disk (44202);
    所述距离检测系统信号连接有信号传输系统,所述信号传输系统信号连接有云平台,所述信号传输系统信号连接有摄像系统,所述摄像系统信号连接有影像显示系统。The distance detection system is connected to a signal transmission system, the signal transmission system is connected to a cloud platform, the signal transmission system is connected to a camera system, and the camera system is connected to an image display system.
  2. 根据权利要求1所述的基于饲料转运的电动叉车工况可视化系统,其特征在于:所述摄像组件(4)的数量有四个,每个摄像组件(4)中的底座(41)底部分别与车体(1)的左侧正面顶部、右侧正面顶部、左侧背面顶部与右侧背面顶部固定连接,车体(1)的左侧正面、右侧正面、左侧背面与右侧背面均固定安装有距离检测器。The electric forklift working condition visualization system based on feed transfer according to claim 1, characterized in that: there are four camera assemblies (4), and the bottom of the base (41) in each camera assembly (4) is respectively Fixedly connected to the left front top, right front top, left back top and right back top of the car body (1), the left front, right front, left back and right back of the car body (1) All are equipped with distance detectors.
  3. 根据权利要求1所述的基于饲料转运的电动叉车工况可视化系统,其特征在于:每个所述摄像组件(4)中底座(41)的内壁均固定安装有PLC控制器,每个PLC控制器分别与每个驱动马达(42)信号连接。The electric forklift working condition visualization system based on feed transfer according to claim 1, characterized in that: a PLC controller is fixedly installed on the inner wall of the base (41) of each camera assembly (4), and each PLC controller The controller is individually connected to each drive motor (42) with signals.
  4. 根据权利要求1所述的基于饲料转运的电动叉车工况可视化系统,其特征在于:每个所述摄像组件(4)中伸缩杆(47)的数量有四个,四个伸缩杆(47)以支撑环(46)的圆心为中心呈环状均匀分布,四个伸缩杆(47)的底部均与底座(41)的内壁固定连接。The electric forklift working condition visualization system based on feed transfer according to claim 1, characterized in that: there are four telescopic rods (47) in each camera assembly (4), and the four telescopic rods (47) The four telescopic rods (47) are evenly distributed in a ring shape with the center of the circle as the center, and the bottoms of the four telescopic rods (47) are fixedly connected to the inner wall of the base (41).
  5. 根据权利要求1所述的基于饲料转运的电动叉车工况可视化系统,其特征在于:每个所述自调组件(44)中第一外环(441)与第二外环(442)的底部分别与每个摄像组件(4)中驱动圆盘(43)的顶部固定连接,每个自调组件(44)中卡球(44109)与连接杆(44112)的数量有十六个。The electric forklift working condition visualization system based on feed transfer according to claim 1, characterized in that: the bottom of the first outer ring (441) and the second outer ring (442) in each self-adjusting assembly (44) They are fixedly connected to the top of the driving disc (43) in each camera assembly (4), and there are sixteen clamping balls (44109) and connecting rods (44112) in each self-adjusting assembly (44).
  6. 根据权利要求1所述的基于饲料转运的电动叉车工况可视化系统,其特征在于:每个所述轴套(44111)的内壁均固定安装有卷簧,每个弧形限位板(44110)的底部分别穿过每个轴套(44111)的顶部并通过卷簧与每个轴套(44111)的内壁活动连接,每个第一外环(441)的顶部均开设有数量为十六个的插槽。The electric forklift working condition visualization system based on feed transfer according to claim 1, characterized in that: the inner wall of each bushing (44111) is fixedly installed with a coil spring, and each arc-shaped limiting plate (44110) The bottom of each first outer ring (4411) passes through the top of each bushing (44111) and is movably connected to the inner wall of each bushing (44111) through a coil spring. The top of each first outer ring (441) is provided with sixteen slot.
  7. 根据权利要求1所述的基于饲料转运的电动叉车工况可视化系统,其特征在于:每个所述自调组件(44)中限位块(44107)的数量有三十二个,每两个为一组,共十六组,每个限位块(44107)的外壁均固定安装有限位垫圈,每个限位垫圈的顶部分别与每个第一弹簧(44108)的底部固定连接。The electric forklift working condition visualization system based on feed transfer according to claim 1, characterized in that: the number of limit blocks (44107) in each self-adjusting assembly (44) is thirty-two, two for each It is a group of sixteen groups in total, and a limit washer is fixedly installed on the outer wall of each limit block (44107). The top of each limit washer is fixedly connected to the bottom of each first spring (44108).
  8. 根据权利要求1所述的基于饲料转运的电动叉车工况可视化系统,其特征在于:每个所述自调组件(44)中钢珠(44201)的数量有十六个,每个钢珠(44201)以第二外环(442)的圆心为中心呈环状均匀分布。The electric forklift working condition visualization system based on feed transfer according to claim 1, characterized in that: there are sixteen steel balls (44201) in each self-adjusting component (44), and each steel ball (44201) Evenly distributed in a ring shape with the center of the second outer ring (442) as the center.
  9. 根据权利要求1所述的基于饲料转运的电动叉车工况可视化系统,其特征在于:每个所述自调组件(44)中第二弹簧(44203)与凸块(44204)的数量共有三十二个,每个第二弹簧(44203)与凸块(44204)构成一组,分为上下两组。The electric forklift working condition visualization system based on feed transfer according to claim 1, characterized in that: the number of second springs (44203) and bumps (44204) in each self-adjusting component (44) is thirty Two, each second spring (44203) and bump (44204) form a group, divided into upper and lower groups.
  10. 根据权利要求1所述的基于饲料转运的电动叉车工况可视化系统,其特征在于:所述距离检测系统包括音频报警模块、判断模块与距离检测器,所述摄像系统包括摄像模块、动力模块与PLC控制器,所述影像显示系统包括触控平板(3),所述距离检测器与判断模块信号连接,所述判断模块与音频报警模块信号连接,所述信号传输系统与云平台双向信号连接,所述判断模块与PLC控制器信号连接,所述PLC控制器与动力模块信号连接,所述动力模块与摄像模块信号连接,所述摄像模块与触控平板信号连接。The electric forklift working condition visualization system based on feed transfer according to claim 1, characterized in that: the distance detection system includes an audio alarm module, a judgment module and a distance detector, and the camera system includes a camera module, a power module and a distance detector. PLC controller, the image display system includes a touch panel (3), the distance detector is signal connected to the judgment module, the judgment module is signal connected to the audio alarm module, and the signal transmission system is connected to the cloud platform for bidirectional signals , the judgment module is connected with a signal to the PLC controller, the PLC controller is connected to a power module with a signal, the power module is connected with a signal to the camera module, and the camera module is connected to the touch panel with a signal.
PCT/CN2022/097536 2022-06-08 2022-06-08 Electric forklift working condition visualization system based on feed transfer WO2023236071A1 (en)

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CN112125226A (en) * 2020-09-16 2020-12-25 中建材创新科技研究院有限公司 Visual detection system and method for laser navigation forklift
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JP2003212494A (en) * 2002-01-23 2003-07-30 Toyota Industries Corp Work visual field support device of industrial vehicle and industrial vehicle
CN103601109A (en) * 2013-10-25 2014-02-26 青岛现代海麟重工有限公司 Manufacturing method of forklift with camera
CN105129678A (en) * 2015-09-11 2015-12-09 苏州市新瑞奇节电科技有限公司 Monitor system for forklift truck
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