WO2023226790A1 - Injection system - Google Patents

Injection system Download PDF

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Publication number
WO2023226790A1
WO2023226790A1 PCT/CN2023/093888 CN2023093888W WO2023226790A1 WO 2023226790 A1 WO2023226790 A1 WO 2023226790A1 CN 2023093888 W CN2023093888 W CN 2023093888W WO 2023226790 A1 WO2023226790 A1 WO 2023226790A1
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WO
WIPO (PCT)
Prior art keywords
cavity
sub
mold
component
driving
Prior art date
Application number
PCT/CN2023/093888
Other languages
French (fr)
Chinese (zh)
Inventor
周生啟
刘龙
颜平
陈宾文
曲秋羽
Original Assignee
苏州悦肤达医疗科技有限公司
上海悦肤达生物科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202210589327.1A external-priority patent/CN117162361A/en
Priority claimed from CN202221297664.5U external-priority patent/CN217434812U/en
Application filed by 苏州悦肤达医疗科技有限公司, 上海悦肤达生物科技有限公司 filed Critical 苏州悦肤达医疗科技有限公司
Publication of WO2023226790A1 publication Critical patent/WO2023226790A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C39/00Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
    • B29C39/02Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C39/00Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
    • B29C39/22Component parts, details or accessories; Auxiliary operations
    • B29C39/24Feeding the material into the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C39/00Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
    • B29C39/22Component parts, details or accessories; Auxiliary operations
    • B29C39/42Casting under special conditions, e.g. vacuum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B81MICROSTRUCTURAL TECHNOLOGY
    • B81CPROCESSES OR APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OR TREATMENT OF MICROSTRUCTURAL DEVICES OR SYSTEMS
    • B81C1/00Manufacture or treatment of devices or systems in or on a substrate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y40/00Manufacture or treatment of nanostructures

Definitions

  • the invention relates to the field of machinery, and in particular to a perfusion system.
  • Micromolding is a high-precision nanofabrication technology that uses microreplicated molds to shape microstructures. Micromolding has the advantages of high replication accuracy, low cost, and small residual stress. It is widely used in the preparation of nanostructures such as microgears, microneedles, microfluidic chips, and light guide plates in various fields such as machinery, medicine, and biology.
  • mold filling that is, filling the replication liquid material into the molding cavity of the mold with a high filling ratio, which is a key factor affecting the accuracy of microstructure replication.
  • Commonly used mold filling methods include pressure filling, vacuum filling, etc. Among them, pressure filling refers to using pressure to press the filling material into the molding cavity of the mold.
  • molds are usually made by metal one-piece molding. However, it is very difficult to use metal one-piece molding to process structures with the same height and width ratio and high precision such as microneedle molds. Therefore, microneedle molds are often used. Made of silicone or polymer materials.
  • the current vacuum filling method usually lays the raw materials flat on the surface of the mold under normal pressure, and then evacuates the residual gas inside the mold to allow the raw materials to enter the microstructure of the mold.
  • the current vacuum filling method usually lays the raw materials flat on the surface of the mold under normal pressure, and then evacuates the residual gas inside the mold to allow the raw materials to enter the microstructure of the mold.
  • problems with this method For example, if the raw material is laid with a large thickness, the process of removing the residual gas through vacuuming will result in incomplete removal of the residual gas. As a result, the residual gas in the raw material will eventually lead to the existence of bubbles in the product, which will affect the product.
  • the object of the present invention is to provide a filling system that is designed to reduce waste of raw materials, shorten filling time, reduce production costs, and improve product quality when vacuum filling a mold.
  • the present invention provides a pouring system for pouring raw materials into a mold.
  • the mold includes a base body and a plurality of molding cavities provided on the base body; the pouring system includes:
  • a housing formed with a first sub-cavity, the first sub-cavity being selectively connected to or isolated from the environment outside the first sub-cavity;
  • a vacuum generating system used to evacuate the first sub-cavity
  • a carrier assembly including a first carrier, which is disposed in the first sub-cavity and used to carry the mold;
  • a filling component includes a raw material tank and a filling port, and the filling port is connected to the raw material tank;
  • a movement mechanism including a first movement mechanism, which is at least partially disposed in the first sub-chamber and is used to control the movement between the first stage and the perfusion assembly along the first direction and/or Or relative movement in the second direction, so that the filling port is selectively aligned with one of the molding cavities, and the first motion mechanism is also used to control the filling component to make reciprocating linear motion in the third direction to Make the filling port close to or away from the mold; any two of the first direction, the second direction and the third direction are perpendicular to each other.
  • the first motion mechanism includes a first driving component, a second driving component and a third driving component; the first driving component is connected to the first carrier and is used to drive the first carrier Make reciprocating linear motion along the first direction; the third driving component is provided on the second driving component, and the third driving component is connected to the perfusion component, and the second driving component is used to drive The third driving component and the perfusion component make reciprocating linear motion along the second direction, and the third driving component is used to drive the perfusion component to make reciprocating linear motion along the third direction.
  • the housing is also formed with a second sub-cavity, the second sub-cavity is selectively connected to or isolated from the environment outside the housing, and a second mold is provided in the second sub-cavity.
  • Transfer position the first sub-cavity is selectively connected or isolated from the second sub-cavity, and a first mold transfer position is provided in the first sub-cavity, and the first carrier can move to the The first mold handover position;
  • the vacuum generating system is also used to evacuate the second sub-cavity;
  • the stage assembly also includes a second stage, the second The carrier is used to be arranged in the second sub-cavity, and the second carrier is provided with a plurality of mold placement positions;
  • the movement mechanism also includes a second movement mechanism and a third movement mechanism.
  • the second movement mechanism is at least partially disposed in the second sub-cavity and is used to control the movement of the second stage so that the third movement mechanism
  • the second stage enters the second sub-cavity or at least partially extends out of the housing, and selectively makes one of the mold placement positions coincide with the second mold transfer position; the third movement mechanism is used to The mold is transferred between the mold placement position of the second stage that coincides with the second mold transfer position and the first stage at the first mold transfer position.
  • a plurality of mold placement positions are centrally symmetrically arranged on the second stage; the second motion mechanism drives the second stage to make reciprocating linear motion in the fourth direction, so that the The second stage enters the second sub-chamber or at least partially extends out of the housing.
  • the second movement mechanism is also used to control the rotation of the second stage around the first axis to selectively make a The mold placement position coincides with the second mold transfer position, the first axis passes through the symmetry centers of multiple mold placement positions and extends along the third direction, and the fourth direction is consistent with the The third direction is vertical.
  • the second motion mechanism includes a fourth driving component, a first joint part and a fifth driving part; wherein,
  • the first joint part is provided in the second sub-cavity;
  • the fourth driving component is connected to the first joint part and is used to drive the first joint part to make reciprocating linear motion in the fourth direction, to drive the second stage to make a reciprocating linear motion along the fourth direction;
  • the fifth driving part is provided on the first joint part and is connected to the second stage for driving the The second stage rotates around the first axis.
  • the fourth driving assembly includes a first guide part, a fourth driving part and a transmission part.
  • the first guide part is disposed on the cavity wall of the second sub-cavity and extends along the fourth direction. Extend; the first joint part is provided on the first guide part and moves along the first guide part;
  • the fourth driving part is provided on the housing;
  • the transmission part is provided on the second sub-cavity and includes a rack, a gear and a connecting rod unit, and the rack is connected to the fourth driving part , and is used for reciprocating linear motion along a fifth direction driven by the fourth driving part, the fifth direction being perpendicular to the fourth direction and the third direction;
  • the gear and the housing can Rotationally connected, and the gear meshes with the rack, and the gear is connected with the first joint part through the connecting rod unit.
  • the first joint portion moves along the positive direction of the fourth direction, so that the second stage at least partially extends out of the housing, and the first joint portion moves along the fourth direction. Movement in the negative direction of the direction, so that the second stage enters the second sub-cavity;
  • the perfusion system further includes a limiting portion, which is provided in the second sub-chamber and used to define an end position of the first joint portion when it moves in the negative direction of the fourth direction.
  • the limiting part includes a first limiting part and a second limiting part, the first limiting part is provided on the first joint part, and the second limiting part is provided on the On the housing and located in the second sub-cavity, the second limiting member is used to abut against the first limiting member; when the second limiting member abuts against the first limiting member When connected, prevent the first joint part from moving in the negative direction of the fourth direction; and/or,
  • the second limiting member includes a limiting seat and a limiting rod.
  • the limiting seat is provided on the housing.
  • the limiting rod extends along the fourth direction and is provided on the limiting seat. on, and the second limiting member is configured such that the limiting rod can move along the fourth direction on the limiting seat to adjust the position of the limiting rod close to the first limiting member.
  • the distance from the end of one end to the limiting seat, and the end of the limiting rod close to one end of the first limiting member is used to abut against the first limiting member.
  • the housing includes an outer shell and a partition plate.
  • the outer shell has an inner cavity.
  • the partition plate is disposed in the inner cavity and divides the inner cavity into the first sub-cavity and the first sub-cavity.
  • the second sub-cavity; the partition plate is provided with a first window that communicates with the first sub-cavity and the second sub-cavity, and the outer shell is provided with a third window that is connected with the second sub-cavity.
  • the perfusion system also includes a closure component, the closure component includes a first closure component and a second closure component, the first closure component selectively seals the first window or unblocks the first window, The second sealing component is disposed in the inner cavity and selectively seals the second window or unblocks the second window.
  • the first closing assembly includes a first sealing door, a sixth driving part and a seventh driving part;
  • the sixth driving part is connected to the housing and is also connected to the first sealing door,
  • the sixth driving part is used to drive the first sealed door to make a reciprocating linear motion in a direction parallel to the first window to cover or deviate from the first window;
  • the seventh driving part is in contact with the third
  • a sealing door is connected and used to drive the first sealing door to make reciprocating linear motion in a direction perpendicular to the first window, to move closer to or further away from said partition;
  • the second closing assembly includes an eighth driving part and a second sealing door.
  • the eighth driving part is provided on the housing and connected to the second sealing door; the eighth driving part is used to drive the The second sealing door makes a reciprocating linear motion in a direction perpendicular to the second window to approach or move away from the housing, and the eighth driving part is also used to drive the second sealing door to reciprocate around a second axis. Movement to cover or deviate from the second window, the second axis being perpendicular to the second window.
  • the first closing assembly further includes a second guide part, a second joint part and a third guide part, the second guide part is connected to the housing and extends along a direction parallel to the first window.
  • the second joint part is connected to the second guide part and can move along the second guide part; one end of the third guide part is connected to the first sealing door, and the other end is connected to the first sealing door.
  • the second joint part is connected, and the third guide part can move on the second joint part in a direction perpendicular to the partition plate; the seventh driving part is provided on the second joint part , and connected with the first sealed door; and/or,
  • the sixth driving part includes a cylinder, and the piston rod of the cylinder is connected to the second joint part; or the sixth driving part includes a slide cylinder, and the slide table of the slide cylinder is connected to the second joint part.
  • the joint part is connected; alternatively, the sixth driving part includes a motor and a screw rod connected to the output end of the motor, and the screw rod of the sixth driving part is threadedly matched with the second joint part to perform screw transmission. ;
  • the seventh driving part includes a motor and a screw rod connected to the output end of the motor.
  • the screw rod of the seventh driving part is threadedly matched with the first sealing door to perform screw transmission.
  • the third movement mechanism includes a grabbing component and a transfer component, the grab component is connected to the transfer component; the transfer component is used to drive the grab component in the first sub-cavity and the second sub-cavity, so that the grabbing assembly can pick up and place the mold at the first mold transfer position, and pick up and place the mold at the second mold transfer position.
  • the grabbing assembly includes a movable plate, a ninth driving part, a tenth driving part and a clamping part;
  • the ninth driving part is connected to the transmission assembly and is also connected to the movable plate, It is used to drive the movable plate to make a reciprocating linear motion in the third direction;
  • the tenth driving part is connected to the movable plate,
  • the clamping part is connected to the tenth driving part, and includes an oppositely arranged third A clamping jaw and a second clamping jaw.
  • the first clamping jaw and the second clamping jaw are driven along the edge parallel to the tenth driving part.
  • the movable plate makes a reciprocating linear motion in the direction, so that the first clamping jaw and the second clamping jaw move closer to each other to grasp the mold or move away from each other to release the mold.
  • the grabbing assembly further includes a fourth guide portion connected to the transfer assembly and extending along the third direction, and the movable plate is movably connected to the third direction.
  • the ninth driving part includes a motor and a screw rod connected to the output end of the motor; the movable plate is sleeved on the screw rod of the ninth driving part and connected with the third The screw threads of the nine driving parts cooperate to perform screw transmission.
  • the tenth driving part includes a motor and a screw rod connected to the output end of the motor, and the screw rod of the tenth driving part includes a first segment and a second segment that are axially connected, so The external thread on the first segment has an opposite direction of rotation to the external thread on the second segment;
  • the grabbing assembly also includes a fifth guide part, the fifth guide part is arranged on the movable plate , and are arranged parallel to the screw rod of the tenth driving part;
  • the clamping part also includes a first connecting block and a second connecting block, and the first connecting block and the second connecting block are respectively connected with the The fifth guide part is slidably connected and used to move along the fifth guide part.
  • the first connecting block is sleeved on the first segment and threadedly cooperates with the first segment for spiral transmission.
  • the second connecting block is sleeved on the second segment and threadedly cooperates with the second segment for spiral transmission; the first clamping jaw is connected to the first connecting block, and the The second clamping jaw is connected with the second connecting block.
  • the transmission component includes a third joint part and an eleventh driving part, the third joint part is connected to the grabbing component; the eleventh driving part is connected to the third joint part, and used to drive the third joint part to rotate around a third axis, so that the grabbing component is transferred between the second sub-cavity and the first sub-cavity; the third axis is along the third axis direction extension.
  • the perfusion system of the present invention has the following advantages:
  • the aforementioned filling system is used to pour raw materials into a mold, which includes a base body and a plurality of molding cavities provided on the base body;
  • the filling system includes a shell, a vacuum generating system, a carrier assembly, a filling assembly and a movement mechanism, a first sub-cavity is formed on the housing, and the first sub-cavity is selectively connected or isolated from the environment outside the first sub-cavity; the vacuum generating system is used to generate pressure on the first sub-cavity.
  • the cavity is evacuated;
  • the stage assembly includes a first stage, which is provided in the first sub-cavity and is used to carry the mold;
  • the filling assembly includes a raw material tank and a filling port, Filling port Communicated with the raw material tank;
  • the movement mechanism includes a first movement mechanism, which is at least partially disposed in the first sub-chamber and used to control the relationship between the first stage and the perfusion assembly. Relative motion is generated along the first direction and/or the second direction, so that the filling port is selectively aligned with one of the molding cavities, and the first movement mechanism is also used to control the filling assembly along the first direction.
  • Reciprocating linear motion is performed in three directions, so that the filling port is close to or away from the molding cavity; any two of the first direction, the second direction and the third direction are perpendicular to each other.
  • the first sub-cavity is first evacuated, and then the space between the filling port and the first stage is passed through. relative movement in the first direction and/or the second direction, when the filling port is aligned with one of the molding cavities, the filling assembly is then controlled to move in the negative direction along the third direction, so that the filling port is aligned with one of the molding cavities.
  • the filling port is close to the mold, and then the filling port is used to fill the molding cavity with raw materials. Then, the relative movement between the perfusion assembly and the first stage through the first direction and/or the second direction is controlled again, so that the perfusion port is in contact with another non-vacuum-filled
  • the molding cavity is aligned, and the filling port is used to fill the molding cavity with raw materials.
  • the pouring component is controlled to move in the positive direction of the third direction so that the pouring component moves away from the mold.
  • Such a filling method allows the filling component to directly inject raw materials into each molding cavity in a vacuum environment. The raw materials can accurately enter each molding cavity, reducing the waste of raw materials.
  • the raw materials directly enter the molding cavity. There is no need to infiltrate slowly, shortening the filling time, reducing production costs, and during the filling process, even if the raw material is not completely pressed into the molding cavity, the filled mold can be removed from the shell (this process is important for the mold It is a process of breaking the vacuum), using the pressure difference between the inside and outside of the molding cavity to completely press the raw materials into the molding cavity, avoiding the situation of insufficient filling of raw materials in each molding cavity, improving the consistency of raw material filling, and improving the quality of the final product. quality.
  • the use of the filling port also allows the raw materials to be sprayed out in the shape of water droplets.
  • the operating parameters of the filling port can be set according to the opening size of the molding cavity, so that the raw materials sprayed out by the filling port are more precise.
  • the diameter is smaller than the opening size of the molding cavity, so that the raw materials can be poured into the molding cavity smoothly, avoiding the waste caused by spraying the raw materials to the outside of the molding cavity, and setting the filling port for each molding cavity according to the volume of the molding cavity.
  • the number of injections of raw materials into the molding cavity ensures the adequacy and consistency of raw material filling and improves production quality.
  • a second sub-cavity is also formed on the housing.
  • the second sub-cavity is selectively connected or isolated from the environment outside the housing.
  • a second mold is provided in the second sub-cavity. Transfer position; the first sub-cavity is selectively connected or isolated from the second sub-cavity, and a first mold transfer position is provided in the first sub-cavity, and the first carrier can be disposed on the The first mold handover position;
  • the vacuum generating system is also used to evacuate the second sub-cavity;
  • the stage assembly also includes a second stage, and the second stage is used to be arranged on the second sub-cavity, and the second stage is provided with a plurality of mold placement positions;
  • the movement mechanism also includes a second movement mechanism and a third movement mechanism, the second movement mechanism is at least partially disposed on the second sub-cavity, and used to control the movement of the second stage, so that the second stage enters the second sub-cavity or at least partially extends out of the housing,
  • Transfer is performed between the first mold transfer position and the second stage.
  • Such a configuration can unload a mold that has been vacuum filled and load a mold that has not been vacuum filled during the vacuum filling process of a mold. That is, some steps in the entire production process can be Execute synchronously to improve production rhythm to further achieve the purpose of improving production efficiency.
  • Figure 1 is a schematic structural diagram of a perfusion system provided according to an embodiment of the present invention.
  • the top wall of the housing is not shown in the figure to facilitate the display of the structure located in the inner cavity of the housing;
  • Figure 2 is a partial structural schematic diagram of a perfusion system provided according to an embodiment of the present invention.
  • the top wall of the housing is not shown in the figure;
  • Figure 3 is a schematic structural diagram of a mold provided according to an embodiment of the present invention.
  • Figure 4 is a schematic diagram of the connection relationship between the first movement mechanism, the first stage, and the perfusion component of the perfusion system provided according to an embodiment of the present invention
  • Figure 5 is a schematic structural diagram of the first closing component of the perfusion system provided according to an embodiment of the present invention.
  • Figure 6 is a first closure component of a perfusion system according to an alternative embodiment of the present invention. Structural diagram
  • Figure 7 is a schematic structural diagram of the first closing component of the perfusion system provided by the present invention according to an alternative embodiment.
  • the viewing directions of Figure 7 are different from that of Figure 6;
  • Figure 8 is a partial structural schematic diagram of the perfusion system provided according to an alternative embodiment of the present invention. The figure mainly shows the fourth driving component and the limiting part of the second movement mechanism;
  • Figure 9 is a schematic structural diagram of the grabbing component of the third movement mechanism of the perfusion system provided according to an embodiment of the present invention.
  • FIG. 10 is a schematic structural diagram of the grabbing component of the third movement mechanism of the perfusion system according to an embodiment of the present invention.
  • the viewing directions of FIG. 10 are different from that of FIG. 9 .
  • each embodiment described below has one or more technical features, but this does not mean that the inventor must implement all the technical features in any embodiment at the same time, or can only implement them in different embodiments separately. some or all of the technical features.
  • those skilled in the art can selectively implement some or all of the technical features in any embodiment based on the disclosure of the present invention and design specifications or implementation requirements, or Selectively implement a combination of some or all of the technical features in multiple embodiments, thereby increasing the flexibility of the implementation of the present invention.
  • connection As used in this specification, the singular forms “a,””an,” and “the” include plural referents, and the plural form “plurality” includes two or more referents unless the content clearly dictates otherwise.
  • the term “or” is generally used in its sense including “and/or” unless otherwise expressly stated, the terms “installation”, “connection” and “connection” should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection.
  • the connection can be mechanical or electrical. It can be a direct connection or an indirect connection through an intermediary. It can be an internal connection between two elements or an interaction between two elements.
  • the perfusion system includes a housing 1000 , a vacuum generating system 2000 , a stage assembly 3000 , a perfusion assembly 4000 and a movement mechanism 5000 .
  • the housing 1000 forms a first sub-cavity 1001 , and the first sub-cavity 1001 is selectively connected to or isolated from the environment outside the first sub-cavity 1001 .
  • the vacuum generating system 2000 is used to evacuate the first sub-cavity 1001 .
  • the stage assembly 3000 includes a first stage 3100 , which is disposed in the first sub-cavity 1001 and used to carry the mold 200 .
  • the filling assembly 4000 includes a raw material tank 4100 and a filling port 4200, and the filling port 4200 is connected with the raw material tank 4100.
  • the movement mechanism 5000 includes a first movement mechanism 5100, which is at least partially disposed in the first sub-chamber 1001 and used to control between the first stage 3100 and the perfusion assembly 4000 To generate relative motion along the first direction and/or the second direction, the first motion mechanism 5100 is also used to control the perfusion assembly 4000 to make reciprocating linear motion along the third direction. Any two of the first direction, the second direction and the third direction are perpendicular to each other. Usually, the first direction and the second direction are horizontal directions, and the third direction is a vertical direction.
  • the first direction may be the coordinate system in Figures 1 and 2
  • the extension direction of the X-axis and the positive direction of the X-axis is the positive direction of the first direction (that is, the direction of the arrow on the
  • the positive direction of (the direction of the arrow on the Y-axis in the figure) is the positive direction of the second direction
  • the third direction can be the extension direction of the Z-axis
  • the positive direction of the Z-axis (the direction on the Z-axis in the figure)
  • the direction of the arrow) is the positive direction of the third direction
  • the positive direction of the Z-axis is the vertical upward direction
  • the negative direction of the axis is the vertical downward direction.
  • the X direction or the direction of the X-axis when the X direction or the direction of the X-axis is mentioned later, it may refer to the first direction, and when the Y direction or the direction of the Y-axis is mentioned, it may refer to the second direction. And when referring to the Z direction or the direction of the Z axis, it may refer to the third direction.
  • Figure 3 shows a schematic structural diagram of a mold 200.
  • the mold 200 includes a base body 210.
  • the base body 210 is provided with a recessed portion 220.
  • the recessed portion 220 is provided with a plurality of molding cavities 230, and the plurality of molding cavities 230 are arranged in an array. .
  • the mold 200 When using the filling system to perform vacuum filling of raw materials into the mold 200, the mold 200 is placed on the first stage 3100, and the first sub-cavity 1001 is in a vacuum environment. Then, when the first movement mechanism 5100 is used to control the relative movement between the first stage 3100 and the perfusion assembly 4000 along the X direction and/or the Y direction, the perfusion of the perfusion assembly 4000 can be achieved.
  • the port 4200 is selectively aligned with one of the molding cavities 230 (that is, the filling port 4200 and the molding cavity 230 aligned with it have the same coordinates on the XY plane), and then pass through the first
  • the movement mechanism 5100 controls the filling assembly 4000 to move in the negative direction of the Z-axis, so that the filling port 4200 is close to the mold 200, and then the raw material can be poured into the molding cavity 230.
  • the specific filling process is that the filling assembly 4000 first fills the molding cavity aligned with the raw material, and then again controls the flow between the filling assembly 4000 and the first stage 3100 through the X direction and/or Y
  • the relative movement in the direction aligns the filling port 4200 with the other molding cavity 230 that is not vacuum-filled, and fills the raw material. That is to say, every time the raw material filling of a molding cavity is completed, the relative movement between the filling assembly 4000 and the first stage 3100 through the X direction and/or the Y direction is re-controlled, so that the filling port 4200 Align with the next non-vacuum-filled molding cavity 230 and inject raw materials until all the molding cavities 230 on the mold 200 are filled with raw materials.
  • the first motion mechanism 5100 controls all the molding cavities 230 .
  • the filling assembly 4000 moves along the positive direction of the Z-axis, so that the filling port 4200 moves away from the mold 200 .
  • This filling method can accurately fill each molding cavity, reducing the waste of raw materials.
  • the raw materials directly enter the molding cavity without slowly infiltrating, shortening the filling time, reducing production costs, and during the filling process, even if the raw materials If the mold is not completely pressed into the molding cavity, it can also be used during the process of removing the filled mold from the housing 1000 (this process is a vacuum breaking process for the mold).
  • the pressure difference between the inside and outside of the mold cavity 230 completely presses the raw material into the molding cavity, avoiding insufficient filling of the raw material in each molding cavity 230, improving the consistency of raw material filling, and improving the quality of the final product.
  • the filling port 4200 also allows the raw material to be sprayed out in the shape of water droplets.
  • the operating parameters of the filling port 4200 can be set according to the opening size of the molding cavity 230, so that the filling port 4200 sprays out
  • the diameter of the raw material is smaller than the opening size of the molding cavity 230, so that the raw material can be poured into the molding cavity 230 smoothly, avoiding waste caused by the raw material being sprayed to the outside of the molding cavity 230, and according to the volume of the molding cavity 230
  • the number of times the filling port injects the raw material into each molding cavity 230 is set to avoid insufficient filling of the raw material in each molding cavity 230, improve the consistency of raw material filling, and improve the quality of the final product.
  • the filling port 4200 is a striker-type nozzle.
  • any suitable device or method can be used to determine whether the filling port 4200 is aligned with a molding cavity 230.
  • the relative motion function of the first movement mechanism 5100 is first used to determine the relative positional relationship between the filling port 4200 and the first molding cavity 230 to determine the relationship between the filling port 4200 and the third molding cavity 230 .
  • the relative position of the molding cavity 230 is determined, and the filling port 4200 is used to inject the raw material once, and it is observed whether the raw material accurately enters the molding cavity 230. If it enters, it is considered that the filling port 4200 is in contact with the molding cavity 230.
  • the molding cavity 230 is aligned.
  • the motion parameters of the first motion mechanism 5100 are controlled according to the relative positional relationship between the remaining molding cavities 230 and the first molding cavity 230 to realize that the filling port 4200 is sequentially connected to the other molding cavities.
  • 230 alignment In other implementations, alignment determination can also be achieved by setting up a laser alignment system, an optical alignment system or other alignment systems in the prior art, which is not limited in the embodiments of the present invention. Since the alignment determination device or method is not an improvement point of the present invention, it will not be described in detail here.
  • a plurality of the molding cavities 230 are arranged in an array.
  • the plurality of molding cavities 230 have multiple rows and multiple columns.
  • row means that the plurality of molding cavities 230 are arranged parallel to the Y-axis
  • column means that the plurality of molding cavities 230 are arranged parallel to the X-axis.
  • the first motion mechanism 5100 includes a first driving component 5110 , a second driving component 5120 and a third driving component 5130 .
  • the first driving component 5110 is connected to the first stage 3100, and uses To drive the first stage 3100 to make a reciprocating linear motion in the X direction.
  • the second driving component 5120 is connected to the third driving component 5130, and the perfusion component 4000 is connected to the third driving component 5130.
  • the second driving component 5120 is used to drive the third driving component 5130 and the perfusion component 4000 to make reciprocating linear motion in the Y direction, and the third driving component 5130 is used to drive the perfusion component 4000 in the Z direction. Make reciprocating linear motion.
  • the first driving assembly 5110 can first move the first stage 3100 in the X direction to drive the mold 200 to move in the X direction synchronously, and make a row of the mold 200
  • the molding cavities 230 and the pouring ports 4200 are aligned in the X direction (that is, the row of the molding cavities 230 and the pouring ports 4200 have the same coordinates on the
  • the third driving assembly 5130 and the filling assembly 4000 move in the Y direction, so that the filling port 4200 is successively aligned with each of the row of molding cavities 230 in the Y direction, that is, the The filling port 4200 is aligned with each of the molding cavities 230 in this row one after another (that is, the filling port 4200 and the molding cavity 230 aligned with it have the same coordinates on the XY plane), and in each alignment After calibration, the filling assembly 4000 performs corresponding actions to complete the corresponding raw material filling work of the molding cavity 230 .
  • the first drive assembly 5110 is used to drive the first stage 3100 to move in the X direction again, so that the mold 200 moves in the X direction synchronously. Movement to align the other row of molding cavities 230 with the filling port 4200 in the X direction, so that the other row of molding cavities 230 can be filled with raw materials. In this way, all the molding cavities 230 on the mold 200 are filled with raw materials row by row, thereby reducing misalignment.
  • the first movement mechanism 5100 is arranged in such a manner that the volume of the first movement mechanism 5100 is reduced, which is beneficial to reducing the space of the first sub-cavity 1001 .
  • the second driving assembly 5120 can also first move the third driving assembly 5130 and the filling assembly 4000 in the Y direction, so that the filling port 4200 is aligned with a row of the molding components.
  • the cavity 230 is aligned in the Y direction, and the first driving assembly 5110 drives the first stage 3100 to move in the X direction and drives the mold 200 to move in the One of the molding cavities 230 is aligned with the filling port 4200 one after another, that is, all the molding cavities 230 are filled with raw materials in a row.
  • the housing 1000 is also formed with a second sub-cavity 1002.
  • the second sub-cavity 1002 is selectively connected to or isolated from the environment outside the housing 1000 .
  • a second mold transfer position 1002a is provided in the second sub-cavity 1002.
  • the vacuum generating system 2000 is also used to evacuate the second sub-cavity 1002 .
  • the stage assembly 3000 also includes a second stage 3200.
  • the second stage 3200 is used to be arranged in the second sub-cavity 1002, and the second stage 3200 is also provided with a plurality of mold placement positions. , each mold placement position can be used to place one mold 200 .
  • the motion mechanism 5000 also includes a second motion mechanism 5200 and a third motion mechanism 5300.
  • the second movement mechanism 5200 is at least partially disposed in the second sub-cavity 1002 and is used to control the movement of the second stage 3200 so that the second stage 3200 enters the second sub-cavity 1002 or At least partially extend the housing 1000, and selectively make one of the mold placement positions on the second stage 3200 coincide with the second mold transfer position 1002a.
  • the aforementioned "the first sub-cavity 1001 is selectively connected to or isolated from the environment outside the first sub-cavity" means that the first sub-cavity 1001 is selectively connected to the second sub-cavity.
  • the subcavities 1002 are connected or isolated.
  • a first mold transfer position 1001a is provided in the first sub-cavity 1001, and the first stage 3100 can move in the X direction to the first mold transfer position 1001a.
  • the third movement mechanism 5300 is used to position the mold 200 in the mold placement position of the second stage 3200 that coincides with the second mold transfer position 1002a and in the first mold transfer position 1001a. transferred between the first stages 3100.
  • the second stage 3200 has two mold placement positions, and molds 200 are placed on both mold placement positions. One of the mold placement positions coincides with the second mold transfer position 1002a.
  • the first stage 3100 is located at the first mold placement position 1001.
  • the second stage 3200 enters the second sub-cavity 1002 means that all of the second stage 3200 enters the second sub-cavity 1002.
  • the second stage 3200 at least partially extends out of the housing 1000 at least one mold placement position on the second stage 3200 is located outside the housing 1000.
  • the number of mold placement positions on the second stage 3200 may be two or more.
  • the second stage 3200 is provided with two mold placing positions, and when the second stage 3200 at least partially extends out of the housing 1000, one of the mold placing positions is located on the shell. Outside the body 1000, the other mold placement position is still located in the second sub-cavity 1002 as an example to introduce the use process of the perfusion system.
  • the two mold placement positions are respectively the first mold placement position and the second mold placement position. Mold placement position.
  • the usage process includes:
  • Step S1 connect the second sub-cavity 1002 to the environment outside the housing 1000 .
  • step S2 the second movement mechanism 5200 is used to control the second stage 3200 to at least partially extend out of the housing 1000, so that the first mold placement position is located outside the housing 1000.
  • Step S3 Place one of the molds 200 on the first mold placement position.
  • the mold 200 placed on the first mold placement position will be referred to as the first mold 200a ( as marked in Figure 1).
  • Step S4 control the movement of the second stage 3200 through the second movement mechanism 5200, so that the second stage 3200 all enters the second sub-cavity 1002, and the first mold placement position is consistent with that of the second sub-cavity 1002.
  • the second mold transfer position 1002a coincides with each other, that is to say, the first mold 200a is located on the second mold transfer position 1002a at this time.
  • Step S5 isolate the second sub-cavity 1002 from the environment outside the housing 1000 .
  • Step S6 Use the vacuum generating system 2000 to evacuate the first sub-cavity 1001 and the second sub-cavity 1002 until a prescribed vacuum degree. It can be understood that if the first sub-cavity 1001 has been isolated from the second sub-cavity 1002 and is at a specified vacuum level before this step, then in this step only the second sub-cavity 1002 is evacuated to a specified level. Vacuum degree.
  • the vacuum degree in the second sub-cavity 1002 is usually the same as the vacuum degree in the first sub-cavity 1001. At the same time, the vacuum degree value of the first sub-cavity remains basically unchanged under the perfusion working state. When the When the second sub-cavity 1002 is in a vacuum state, its vacuum degree remains basically unchanged.
  • Step S7 Make the first sub-cavity 1001 and the second sub-cavity 1002 communicate.
  • Step S8 use the third movement mechanism 5300 to transfer the first mold 200a at the second mold transfer position 1002a to the first sub-cavity 1001 and place it at the first mold transfer position 1001a on the first stage 3100.
  • step S9 the third movement mechanism 5300 completely retracts the second sub-cavity 1002 and isolates the first sub-cavity 1001 from the second sub-cavity 1002.
  • Step S10 In the first sub-cavity 1001, the first movement component 5100 is used to control the first stage 3100 to drive the first mold 200a and the perfusion component 4000 to move, and the perfusion component 4000 is used to The first mold 200a is filled with raw material, and the first mold 200a is finished After the raw material is poured, the first driving assembly 5110 drives the first stage 310 to drive the first mold 200a to move in the X direction and return to the first mold transfer position 1001a.
  • Step S11 connect the second sub-cavity 1002 to the environment outside the housing 1000 .
  • Step S12 the second movement mechanism 5200 is used to control the second stage 3200 to at least partially extend out of the housing 1000 so that the second mold placement position is located outside the housing 1000 .
  • Step S13 Place another mold 200 on the second mold placement position.
  • the mold 200 placed on the second mold placement position will be referred to as the second mold 200b in the following.
  • Step S14 the second movement mechanism 5200 is used to control the second stage 3200 to enter the second sub-cavity 1002, so that the second mold 200b enters the second sub-cavity 1002, and at the same time, the second stage 3200 is controlled to enter the second sub-cavity 1002.
  • a mold placement position still coincides with the second mold transfer position 1002a.
  • step S15 the second sub-cavity 1002 is isolated from the environment outside the housing 1000, and the vacuum generating system 2000 is used to evacuate the second sub-cavity 1002 to a prescribed vacuum degree.
  • Step S16 Make the first sub-cavity 1001 and the second sub-cavity 1002 communicate.
  • Step S17 use the third movement mechanism 5300 to transfer the first mold 200a that has been filled with raw materials and is carried by the first carrier 3200 that is already on the first mold transfer position 1001a to the third mold transfer position 1001a.
  • a mold placement position A mold placement position.
  • step S18 the second movement mechanism 5200 is used to control the movement of the second stage 3200 so that the second mold placement position coincides with the second mold transfer position 1002a.
  • step S19 the second mold 200b is transferred to the first stage 3100 still located at the first mold transfer position 1001a through the third movement mechanism 5300.
  • step S20 the third movement mechanism 5300 completely retracts the second sub-cavity 1002 to isolate the first sub-cavity 1001 from the second sub-cavity 1002.
  • step S21 the second mold 200b is filled with raw materials in the second sub-cavity 1002, and after the filling is completed, the first stage 3100 is returned to the first mold transfer position 1001a.
  • Step S22 connect the second sub-cavity 1002 to the environment outside the housing 1000 .
  • Step S23 the second movement mechanism 5200 is used to control the movement of the second stage 3200 so that the first mold placement position is located outside the housing 1000 .
  • Step S24 Place the first mold that has been vacuum filled on the first mold. 200a blanking.
  • Step S25 Place another first mold 200a without vacuum filling on the first mold placement position.
  • Step S26 the second movement mechanism 5200 is used to control the movement of the second stage 3200 so that all the first mold placement positions enter the second sub-cavity 1002. At this time, the second mold placement positions are still in contact with the second sub-cavity 1002. The second mold transfer position 1002a overlaps.
  • Step S27 Isolate the second sub-cavity 1002 from the environment outside the housing 1000, and evacuate the second sub-cavity 1002 to a prescribed vacuum degree.
  • Step S28 Make the first sub-cavity 1001 and the second sub-cavity 1002 communicate.
  • step S29 the second mold 200b that has been filled with raw materials is transferred to the second sub-cavity 1002 through the third movement mechanism 5300 and placed in the second mold placement position.
  • step S30 the second movement mechanism 5200 is used to control the movement of the second stage 3200 so that the first mold placement position coincides with the second mold transfer position 1002a.
  • step S31 the third movement mechanism 5300 is used to transfer the other first mold 200a in the first mold placement position to the first stage 3200.
  • Step S32 the third movement mechanism 5300 completely retracts the second sub-cavity 1002 to isolate the first sub-cavity 1001 from the second sub-cavity 1002.
  • Step S33 Fill the other first mold 200a with raw materials in the first sub-cavity 1001, and after the other first mold 200a completes the raw material filling, return the first stage 3100 to The first mold transfer position 1001a.
  • Step S34 connect the second sub-cavity 1002 to the environment outside the housing 1000 .
  • Step S35 the second movement mechanism 5200 is used to control the movement of the second stage 3200 so that the second mold placement position is located outside the housing 1000 .
  • Step S36 Unload the second mold 200b that has been vacuum filled.
  • Step S37 Place another second mold 200b without vacuum filling on the second mold placement position.
  • Step S38 control the second stage 3200 to enter the second sub-cavity 1002 through the second movement mechanism 5200, so that the second mold 200b enters the second sub-cavity 1002.
  • the first mold placement position still coincides with the second mold transfer position 1002a.
  • step S39 the second sub-cavity 1002 is isolated from the environment outside the housing 1000, and the vacuum generating system 2000 is used to evacuate the second sub-cavity 1002 to a prescribed vacuum degree.
  • steps S16 to S39 are repeated to continuously inject raw materials into multiple molds 200 .
  • step S11 to S15 are executed during the execution of step S10
  • steps S22 to S27 are executed during the execution of step S21
  • step S34 Step S39 is executed during the execution of step S33.
  • a mold 200 that has completed raw material pouring can be unloaded, and a mold 200 that has not yet been filled with raw materials can be unloaded.
  • the mold 200 into which raw materials are poured is loaded. That is to say, the filling process is executed synchronously with the loading process, and the filling process is executed synchronously with the unloading process, and the first sub-cavity 1001 does not need to be evacuated repeatedly, which can improve the production rhythm of the entire production process, and further To achieve the purpose of improving production efficiency.
  • each component of the perfusion system will be further described. It should be understood that what is described below is only an optional structure of each component, not a required structure, and therefore should not be improperly limited to the present invention.
  • the housing 1000 includes a shell 1100 and a partition plate 1200 .
  • the housing 1100 forms an inner cavity, and the partition plate 1200 is disposed in the inner cavity and divides the inner cavity into the first sub-cavity 1001 and the second sub-cavity 1002 .
  • the partition plate 1100 is provided with a first window (not shown in the figure) that communicates the first sub-cavity 1001 and the second sub-cavity 1002, and the housing 1100 is provided with a first window connected to the second sub-cavity 1002.
  • the cavity 1200 communicates with a second window (not shown in the figure).
  • both the partition plate 1200 and the first window may be parallel to the XZ plane, that is, the first sub-cavity 1001 and the second sub-cavity 1002 are arranged along the Y direction.
  • the second window can also be parallel to the XZ plane.
  • the perfusion system also includes a closure component (not labeled in the figure), which includes a first closure component 6100 (labeled in Figures 5 to 7) and a second closure component 6200.
  • the first closing component 6100 is used to selectively close the first window or unblock the first window. It should be reasonable Solution: When the first closing component 6100 closes the first window, the first sub-cavity 1001 and the second sub-cavity 1002 are isolated to form a sealed chamber. When the first closing component 6100 releases the When the first window is closed, the first sub-cavity 1001 and the second sub-cavity 1002 are connected to each other.
  • the third movement mechanism 5300 is allowed to control the mold 200 to pass through the first window, To transfer between the mold placement position of the second stage 3200 that coincides with the second mold transfer position 1002a and the first stage 3100 at the first mold transfer position 1001a.
  • the second closing component 6200 selectively closes the second window or unlocks the second window.
  • the second sub-cavity 1002 is isolated from the environment outside the housing 1000.
  • the second closing component 6200 releases the second window,
  • the second sub-cavity 1002 is connected to the environment outside the housing 1000 to allow the second stage 3200 to at least partially pass through the second window to extend out of the housing 1000 or completely. Enter the second sub-cavity.
  • FIG. 5 shows a schematic structural diagram of the first closing assembly 6100 provided by an embodiment.
  • the first closing assembly 6100 includes a first sealing door 6110 and a sixth driving part 6120 , and the sixth driving part 6120 is connected to the housing 1000 .
  • the sixth driving part 6120 is also connected to the first sealed door 6110, and is used to drive the first sealed door 6110 to make a reciprocating linear motion in a direction parallel to the first window to cover or deviate from the first window. First window.
  • the first closing assembly 6100 also includes a sealing ring (not shown in the figure).
  • the "direction parallel to the first window” may be the first direction (i.e., X direction) or the third direction (i.e., Z direction).
  • first direction i.e., X direction
  • third direction i.e., Z direction
  • parallel to the direction of The "direction of the first window” is the third direction, that is, the Z direction, as an example for explanation.
  • the first closing assembly 6100 further includes a seventh driving part 6130, the seventh driving part 6130 and the first sealing door 6110 is connected and used to drive the first sealing door 6110 to make a reciprocating linear motion in a direction perpendicular to the first window to approach or move away from the partition plate 1200 .
  • the "direction perpendicular to the first window" is the second direction, that is, the Y direction.
  • the first closing assembly 6100 further includes a second guide part 6140 , a second joint part 6150 and a third guide part 6160 .
  • the second guide portion 6140 is connected to the housing 1000 and extends along the Z direction.
  • the second joint part 6150 is connected to the second guide part 6140, and the second joint part 6150 can move in the Z direction under the restriction of the second guide part 6140.
  • One end of the third guide part 6160 is connected to the first sealing door 6110, and the other end is connected to the second joint part 6150.
  • the third guide part 6160 extends along Y and can be connected to the second joint part 6150. 6150 moves along the Y direction.
  • the sixth driving part 6120 is connected to the second joint part 6150 to drive the second joint part 6150 to make a reciprocating linear motion in the Z direction, thereby driving the first sealing door 6110 to make a reciprocating linear motion.
  • the seventh driving part 6130 is provided on the second joint part 6150 and connected with the first sealing door 6110 .
  • the first closing assembly 6100 preferably further includes a door frame structure, and the sixth driving part 6120 is connected to the housing 1000 through the door frame structure.
  • the door frame structure specifically includes a first connecting plate 6171, a connecting seat 6172, a second connecting plate 6173, a floating head 6174, and a third connecting plate 6175.
  • the first connecting plate 6171 is connected to the housing 1000 .
  • the connection base 6172 is connected to the first connection plate 6171 .
  • the number of the second connecting plates 6173 is two, and they are connected to the opposite ends of the first connecting plate 6171 in the X direction, and each of the second connecting plates 6173 extends to the first sub-section. Cavity 1001.
  • the second connection portion 6173 extends into the second sub-cavity 1002 .
  • the third connecting plate 6175 is located in the inner cavity of the housing 1000 and is connected to the second joint portion 6150 .
  • the floating head 6174 is provided on the third connecting plate 6175.
  • the number of the second guide parts 6140 is two, and the two second guide parts 6140 are respectively provided on the two second connecting plates 6173 (that is, the second guide parts 6140 pass through the door frame structure connected to the housing 1000), and the second guide part 6140 may be a guide rail.
  • the second joint part 6150 has a U-shaped structure and includes two joining plates 6151 arranged oppositely.
  • the two joining plates 6151 are arranged oppositely in the X direction and are respectively connected with one
  • the second guide portion 6140 is slidably connected.
  • the first sealing door 6110 simultaneously communicates with the two joining plates 6151 connections.
  • the sixth driving part 6120 includes a cylinder, which is called a first cylinder.
  • the cylinder of the first cylinder can be disposed outside the housing 1000 and connected to the connection base 6172.
  • the third cylinder The piston rod of a cylinder extends in the negative direction of the Z direction, passes through the connecting seat 6172, the first connecting plate 6171, and the top wall of the housing 1000 in order, and is connected to the floating head 6174.
  • the telescopic movement of the piston rod of the first cylinder drives the second joint part 6150 to make a reciprocating linear motion in the Z direction within the constraints of the two second guide parts 6140, thereby driving the first seal.
  • the door 6110 makes a reciprocating linear motion along the Z direction to cover or deviate from the first window.
  • the meaning of "covering” here means that on the plane perpendicular to the Y direction (ie, the XZ plane), the projection of the first window is completely inside the projection of the first sealing door 6110 .
  • the projection of the first window is at least partially located outside the projection of the first sealing door 6110 on a plane perpendicular to the Y direction.
  • each of the combination plates 6151 is provided with a through hole (not marked in the figure), and each of the through holes is provided with a bearing seat 6181.
  • the bearing seats 6181 are symmetrically arranged on the two second joint plates 6151.
  • the third guide portion 6160 may be a guide shaft.
  • the number of the third guide portion 6160 is at least two, and they are respectively connected to both sides of the first sealing door 6110 in the X direction, and each of the third guide portions 6160
  • the third guide seat 6160 also passes through the through hole on the combination plate 6151 and is connected to the corresponding bearing seat 6181, and the third guide portion 6160 can move along the Y direction under the restriction of the bearing seat 6181. Make reciprocating linear motion.
  • the first sealed door 6110 is provided with a screw nut 6182.
  • the seventh driving part 6130 includes a motor and a screw provided at the output end of the motor.
  • the motor of the seventh driving part 6130 can be It is called the first motor 6131, and its screw rod is called the first screw rod 6132.
  • the first screw rod 6132 extends along the Y direction.
  • the first motor 6131 is connected to the second joint part 6150.
  • the first screw rod 6132 passes through the second joint part 6150 and threadably cooperates with the screw nut 6182 for screw transmission.
  • the first motor 6131 rotates in a first predetermined direction, such as clockwise, the first sealing door 6110 can move in a direction away from the partition plate 1200.
  • the first sealing door 6110 moves in a direction close to the partition plate 1200 .
  • the number of the first motors 6131 is two, and the two first motors 6131 are respectively arranged on the two second connections. Part 6150.
  • the first closing component 6100 can be controlled to close the first window through the following operation: pushing the second joint part 6150 through the first cylinder Move in the negative direction of the Z direction to drive the first sealing door 6110 to move in the negative direction of the Z direction, and make the first sealing door 6110 cover the first window.
  • the first motor 6131 and the first screw rod 6132 drive the first sealing door 6110 in a direction close to the partition plate 1200 (if the first sealing door 6110 is located in the first sub-cavity 1100 , then the direction close to the partition plate 1200 is the positive direction of the Y direction.
  • the direction close to the partition plate 1200 is the Y direction. (negative direction) movement, so that the first sealing door 6110 and the partition plate 1200 clamp the sealing ring.
  • the movement of the first sealing door 6110 along the Z direction and the movement along the Y direction can be performed simultaneously, or the first sealing door 6110 can move along the Z direction first and then move along the Y direction.
  • the reverse operation can cause the first closing component 6100 to release the sealing of the first window.
  • the first motor 6131 and the first screw 6132 drive the first sealing door 6110 to move in a direction away from the partition plate 1200 to release the clamping applied on the sealing ring. force.
  • the first cylinder pulls the second joint part 6150 to move in the positive direction of the Z direction to drive the first sealing door 6110 to move in the positive direction of the Z direction, and makes the first sealing door 6110 completely offset from the first window.
  • the movement of the first sealing door 6110 in two directions may be performed simultaneously, or the movement in the Y direction may be performed first, and then the movement in the Z direction may be performed.
  • the sixth driving part 6120 includes a motor and a screw rod connected to the output end of the motor.
  • the motor is called a second motor 6121.
  • the screw rod is called the second screw rod 6122, and the second screw rod 6122 extends along the Z direction.
  • the second motor 6121 is disposed on one of the second connecting plates 6173, and the second screw rod 6122 extends along the Z direction.
  • the combination plate 6151 close to the second motor 6121 may include a protruding portion 6152, and a first threaded connection portion (not shown in the figure) is provided on the protruding portion 6152.
  • the first threaded connection portion is, for example, Threaded through hole or screw nut
  • the protruding portion 6152 is sleeved on the second screw 6122 through the first threaded connection portion, and threadably cooperates with the second screw 6122 for screw transmission.
  • the second connecting plate 6173 provided with the second motor 6122 may not be provided with the second guide part (that is, the number of the second guide part 6140 is one). , and the second guide part 6140 and the second motor are located on different second connection parts 6173).
  • the sixth driving part may be a slide cylinder, the cylinder of the slide cylinder is disposed on one of the second connecting plates, and the slide cylinder
  • the sliding table is connected to one of the second joint parts (not shown in the figure).
  • the second closing assembly 6200 includes an eighth driving part 6210 and a second sealing door 6220 .
  • the eighth driving part 6210 is disposed on the housing 1100 and is connected with the second sealing door 6220 Connected, the eighth driving part 6210 is used to drive the second sealing door 6220 to reciprocate in a direction perpendicular to the second window to approach or move away from the housing 1100 .
  • the eighth driving part 6210 is also used to drive the second sealing door 6220 to reciprocate around the second axis to cover or deviate from the second window.
  • the second axis extends in a direction perpendicular to the second window.
  • the "direction perpendicular to the second window” refers to the second direction, that is, the Y direction.
  • the meaning of the second sealed door 6220 "covering" the second window means that on the plane perpendicular to the second axis (that is, the XZ plane), the projection of the second window is completely located on The inner side of the projection of the second sealed door 6220. Then when the second sealing door 6220 "deviates” from the second window, the projection of the second window is at least partially located outside the projection of the second sealing door 6220 on the XZ plane.
  • the eighth driving part 6210 is a rotary clamping cylinder.
  • the second closing assembly 6200 also includes a sealing ring. When the second closing assembly 6200 closes the second window, the sealing ring surrounds the second window and is clamped to the housing 1100 and the second sealed door 6220.
  • the embodiment of the present invention has no special limitation on the structure of the first motion mechanism 5100.
  • Figure 4 shows an alternative structure.
  • the first driving component 5110 includes a first driving part.
  • the first driving part may include a motor and a screw rod connected to the output end of the motor.
  • the motor of the first driving part may be called It is the third motor 5111, and the screw rod can be called the third screw rod 5112.
  • the third screw rod 5112 extends along the X direction.
  • the first stage 3100 may be provided with a second threaded connection part (Fig. (not shown), the second threaded connection part is a threaded through hole or a screw nut.
  • the third motor 5111 is connected to the cavity wall of the first sub-cavity 1001, and the third screw rod 5112 passes through the first threaded connection portion of the first stage 3100 and is connected with the third
  • the two threaded connecting parts are threaded together to perform spiral transmission. That is to say, the first stage 3100 can be controlled to make a reciprocating linear motion in the X direction through forward rotation and reverse rotation of the third motor 5111 .
  • the second driving assembly 5120 includes a second driving part.
  • the second driving part may include a motor and a screw rod connected to the output end of the motor.
  • the motor of the second driving part may be called a third driving part.
  • the four motors 5121 and the screw rod are called the fourth screw rod 5122 .
  • the fourth motor 5121 is connected to the cavity wall of the first sub-cavity 1001, and the fourth screw rod 5122 extends along the Y direction.
  • the third driving component 5130 includes a third driving part and a first connection member 5131.
  • the third driving part includes a motor and a screw rod connected to the output end of the motor.
  • the motor of the third driving part is called The fifth motor 5132 and the screw rod are called the fifth screw rod 5133.
  • the first connecting piece 5131 is provided with a third threaded connection portion (not shown in the figure), such as a threaded connection hole or a screw nut, and the connecting piece 5131 is sleeved on the first connecting piece 5131 through the third threaded connecting portion.
  • the fourth screw rod 5212 is threadedly matched with the fourth screw rod 5212 to perform screw transmission.
  • the fifth motor 5132 is connected to the first connecting member 5131, and the fifth screw rod 5133 extends along the Z direction.
  • the filling assembly 4000 further includes a second connector 4300, which is connected to the raw material tank 4100, and a fourth threaded connection portion can be provided on the second connector 4300.
  • the component 4300 is sleeved on the fifth screw rod 5133 through the fourth threaded connection portion, and threadably cooperates with the fifth screw rod 5133 to perform screw transmission.
  • the plurality of mold placement positions located on the second stage 3200 are arranged symmetrically about the center.
  • the second motion mechanism 5200 is used to drive the second stage 3200 to make a reciprocating linear motion in the fourth direction, so that the second stage 3200 enters the second sub-cavity 1002 or at least partially extends out of the second sub-cavity 1002 .
  • the housing 1000, and the second stage 3200 is controlled to rotate around the first axis to selectively make one of the mold placement positions coincide with the second mold transfer position 1002a (that is, one of the mold placement positions and the second mold transfer position 1002a
  • the second mold transfer position 1002a has the same coordinates on the XY plane).
  • the first axis passes through the symmetry centers of a plurality of mold placement positions and extends along the Z direction.
  • the fourth direction is perpendicular to the Z direction.
  • the fourth direction is parallel to the second direction, that is, the fourth direction is also the Y direction.
  • This article uses the positive direction of the Y axis. is the positive direction of the fourth direction.
  • the second motion mechanism 5200 is used to drive the second stage 3200 to make a reciprocating linear motion in the Y direction, so that the second stage 3200 enters the second sub-cavity 1002 or at least partially When the housing 1000 is extended, the second stage 3200 needs to be aligned with the second window in the X direction.
  • the second movement mechanism 5200 controls the movement amount of the second stage 3200 in the Y direction and the rotation amount around the first axis, which can be set as needed, as long as the second stage 3200 can be It suffices that the mold placement position on the mold placement position coincides with the second mold transfer position 1002a.
  • the second movement mechanism 5200 includes a fourth driving component 5210, a first joint part 5220 and a fifth driving part 5230, and the first joint part 5220 is disposed in the second sub-cavity 1002.
  • the fourth driving component 5210 is connected to the first joint part 5220 and is used to drive the first joint part 5220 to make a reciprocating linear motion along the extension direction of the Y-axis.
  • the fifth driving part 5230 is disposed on the first joint part 5220 and is connected to the second stage 3200 for driving the second stage 3200 to rotate around the first axis.
  • the fifth driving part 5230 may include a motor, which is called a sixth motor, and the second stage 3200 may be directly connected with the output end of the sixth motor.
  • the first joint part 5220 may be a plate-shaped structure.
  • the fourth driving assembly 5210 includes a first guide part 5211 , a fourth driving part 5212 and a transmission part 5213 .
  • the first guide portion 5211 is provided on a cavity wall, such as a bottom wall, of the second sub-cavity 1002 and extends along the Y direction.
  • the first joint part 5220 is disposed on the first guide part 5220 and makes reciprocating linear motion in the Y direction under the restriction of the first guide part 5220.
  • the fourth driving part 5212 may include a cylinder, which may be called a second cylinder.
  • the cylinder of the second cylinder may be disposed on the housing 1100 and located outside the housing 1000 .
  • the piston rod of the second cylinder extends along a fifth direction, and passes through the housing 1100 to reach the second sub-cavity 1002 .
  • the fifth direction is perpendicular to the fourth direction and the third direction.
  • the fifth direction is, for example, parallel to the first direction, that is, the fifth direction is the X direction.
  • the positive direction of the X-axis is regarded as the positive direction of the fifth direction.
  • the transmission part 5213 includes a rack 5213a, a gear 5213b and a connecting rod unit.
  • the rack 5213a can be connected to the piston rod of the second cylinder in any suitable manner, the gear 5213b is rotatably connected to the housing 1000, and the gear 5213b is connected to the rack 5212a Engagement, the gear 5213b is connected to the first joint part 5220 through the connecting rod unit.
  • the connecting rod unit includes a first connecting rod 5213c and a second connecting rod 5213d.
  • the gear 5213b is fixedly connected to the first connecting rod 5213c.
  • the first connecting rod 5213c is connected to the second connecting rod 5213c.
  • 5213d is rotatably connected, and the second connecting rod 5213d is rotatably connected to the second joint portion 5220.
  • the fourth driving assembly 5210 may further include a sixth guide portion 5214 extending along the X direction, and the rack 5213a is slidably disposed on the sixth guide portion 5214 to improve the 5213a Smoothness of motion.
  • the second stage 3200 when two mold placement positions are provided on the second stage 3200, the second stage 3200 is preferably a long strip structure and extends along the Y direction.
  • the two mold placement positions are respectively located at both ends of the second stage 3200 in the Y direction.
  • the second mold transfer position 1002a is also aligned with the second window in the X direction. In this way, each time the fifth driving part 5230 drives the second stage 3200 to rotate 180°, the two mold placement positions can alternately coincide with the second mold transfer position 1002a, and the mold placement position away from the The mold placement position of the second window coincides with the second mold transfer position 1002a.
  • the fifth driving part 5230 drives the second stage 3200 to rotate reciprocally (that is, first rotate 180° in a second predetermined direction, such as clockwise direction). Make one mold placement position coincide with the second mold transfer position 1002a, and then reverse the direction, that is, rotate 180° in the counterclockwise direction, so that the other mold placement position coincides with the second mold transfer position 1002a. ).
  • the perfusion system further includes a limiting part 7000 .
  • the limiting part 7000 It is used to limit the end position when the first joint part 5220 moves in the negative direction of the Y-axis, so that when the first joint part 5220 moves in the negative direction of the Y-axis to the end position, the second carrier The mold placement position on the stage 3200 away from the second window coincides with the second mold transfer position 1002a.
  • the limiting part 7000 includes a first limiting part 7100 and a second limiting part 7200.
  • the first limiting member 7100 is provided on the first joint part 5220, and may be a block structure.
  • the second limiting part 7200 is provided on the housing 1000 and located in the second sub-cavity 1002 .
  • the second limiting member 7200 is used to abut against the first limiting member 7100.
  • the portion 5220 moves in the negative direction of the Y-axis. That is to say, when the second limiting member 7200 abuts the first limiting member 7100, the first engaging portion 5220 moves in the negative direction of the Y-axis. to the end position, and at this time, the mold placement position on the second stage 3200 away from the second window coincides with the second mold transfer position 1002a.
  • the second limiting member 7200 includes a limiting seat 7210 and a limiting rod 7220 .
  • the limit seat 7210 is provided on the housing 1000.
  • the limit rod 7220 extends along the Y-axis and is provided on the limit seat 7210, and is configured to be capable of reciprocating linear motion in the Y direction.
  • the end of the limiting rod 7220 close to the first limiting member 7100 The end of one end is used to abut the first limiting member 7100 .
  • the limiting rod 7220 is preferably a bolt, which is threadedly connected with the limiting rod 7210 .
  • the third movement mechanism 5300 includes a transmission component 5310 and a grabbing component 5320 .
  • the grabbing component 5320 is connected to the transport component 5310 .
  • the transfer component 5310 is used to drive the grabbing component 5220 to transfer between the first sub-cavity 1001 and the second sub-cavity 1002, so that the grabbing component 5320 can be transferred in the first mold.
  • the mold 200 is picked up and placed at the position 1001a, and the mold 200 is picked up and placed at the second mold transfer position 1002a, so that the mold 200 is connected to the second mold transfer position 1002a on the second stage 3200.
  • the rotation between the overlapping mold pick-and-place position and the first stage 3100 in the first mold transfer position 1001a shift.
  • the transmission component 5310 includes a third joint part 5311 and an eleventh driving part 5312.
  • the third joint part 5311 may be a plate-like structure, and the grabbing component 5320 is connected to the on the third joint portion 5311.
  • the eleventh driving part 5312 may include a motor, which is called a seventh motor.
  • the seventh motor is disposed on the housing 1000 and located in the inner cavity of the housing 1000 . As shown in FIG. 2 , the seventh motor is located in the second sub-cavity 1002 and connected to the bottom wall of the second sub-cavity 1002 .
  • the output end of the seventh motor is connected to the third joint part 5311, and is used to drive the third joint part 5311 to rotate around the third axis, so that a part of the third joint part 5311 is connected to the
  • the grabbing component 5320 on the third joint part 5311 can pass through the first window through rotational movement, thereby realizing the grabbing component 5320 in the first sub-cavity 1001 and the second sub-cavity 1002 Transfer Purpose.
  • the third axis extends along the third direction, that is, the Z direction.
  • the seventh motor drives the third joint portion 5311 to perform a reciprocating rotation around the third axis, that is, the seventh motor drives
  • the third joint part 5311 rotates a predetermined angle around a third predetermined direction, such as clockwise, so that the grabbing assembly 5320 is transferred from the second sub-cavity 1002 to the first sub-cavity 1001, and the seventh motor
  • the third joint portion 5311 rotates in the reverse direction, that is, in the counterclockwise direction by the predetermined angle, the grabbing assembly 5311 is returned from the first sub-cavity 1001 to the second sub-cavity 1002 .
  • the seventh motor stops running, and when the transfer component When the component 5220 drives the grabbing component 5230 to move to the second mold transfer position 1002a of the second sub-cavity 1002, the seventh motor stops running.
  • Figures 9 and 10 show the structure of the grabbing component 5320.
  • the grabbing component 5320 includes a movable plate 5321 , a ninth driving part 5322 , a tenth driving part 5323 and a clamping part 5324 .
  • the ninth driving part 5322 is connected to the transmission component 5310 , specifically connected to the third joint part 5311 of the transmission component 5310 .
  • the ninth driving part 5322 is also connected to the movable plate 5321 for driving the movable plate 5321 to make a reciprocating linear motion in the Z direction.
  • the tenth driving part 5323 is connected to the movable plate 5321, and the clamping part 5324 is connected to the tenth driving part 5323, and includes a first clamping claw 5324a and a second clamping claw 5324b arranged oppositely, so The first clamping claw 5324a and the second clamping claw 5324b are driven by the tenth driving part 5323 to make a reciprocating linear motion in a direction parallel to the movable plate 5321, so that the first clamping claw 5324a and the second clamping claw 5324b move closer to each other to grasp the mold 200 or move away from each other to release the mold 200 .
  • the grabbing assembly 5320 further includes a fourth guide portion 5325, which is connected to the third joint portion 5311 of the transfer assembly 5310 and extends in the negative direction of the Z direction.
  • the movable plate 5321 is movably connected to the fourth guide part 5325.
  • the ninth driving part 5322 includes a motor and a screw rod connected to the output end of the motor.
  • the motor may be called an eighth motor 5322a, and the screw rod may be called a sixth screw rod 5322b.
  • the sixth screw rod may be called a sixth screw rod 5322b.
  • the lead screw 5322b extends in the Z direction.
  • the movable plate 5321 is sleeved on the sixth screw rod 5322b, and threadably cooperates with the sixth screw rod 5322b to perform screw transmission.
  • the movable plate 5321 can perform reciprocating linear motion in the Z direction under the joint action of the sixth screw rod 5322b and the fourth guide portion 5325 without rotating with the sixth screw rod 5322b.
  • the movable plate 5321 is provided with a fixed portion 5327.
  • the tenth driving part 5323 includes a motor and a screw rod connected to the output end of the motor.
  • the motor may be called a ninth motor 5323a, and the screw rod may be called a seventh screw rod.
  • the seventh screw rod Extending in a direction parallel to the movable plate 5321, the end of the seventh screw rod away from the ninth motor 5323a can be connected to the fixed part 5327 through a bearing.
  • the seventh screw rod includes a first section 5323b and a second section 5323c that are axially connected.
  • the external thread on the first section 5323b has an opposite direction of rotation to the external thread on the second section 5323c.
  • the grabbing assembly 5320 also includes a fifth guide portion 5326, which is provided on the movable plate 5321 and is arranged parallel to the seventh screw rod.
  • the clamping portion 5324 also includes a first connecting block 5324c and a second connecting block 5324d, which are slidably connected to the fifth guide portion 5326 respectively. Can move along the fifth guide portion 5326.
  • the first connection block 5324c is also provided with a fifth threaded connection part (not shown in the figure).
  • the fifth threaded connection part may be a threaded through hole or a screw nut.
  • the first connection block 5324c The fifth threaded connection portion is connected to the first section 5323b and threadedly cooperates with the first section 5323b to perform spiral transmission.
  • the second connection block 5324d is also provided with a sixth threaded connection part (not shown in the figure).
  • the sixth threaded connection part may be a threaded through hole or a wire. Rod Nut.
  • the second connecting block 5324d is connected to the second section 5323c through the sixth thread, and is threadedly matched with the second section 5323c to perform screw transmission.
  • the first clamping claw 5324a is connected to the first connecting block 5324c
  • the second clamping claw 5324b is connected to the second connecting block 5324d. It can be understood that the first section 5323b and the second section 5323c can be formed separately and then connected through a coupling 5323d to facilitate installation and debugging. Alternatively, the first section 5323b and the second section 5323c may also be integrally formed.
  • the mold 200 is provided with a positioning hole 240 .
  • the grabbing assembly 5230 also includes a positioning shaft 5328.
  • the positioning shaft 5328 is connected to the movable plate 5321 and extends along the Z direction.
  • the positioning shaft 5328 is used to insert into the positioning hole 240 on the mold 200. , so that the positioning shaft 5328 is used to fix the position of the mold 200 and avoid the relative movement of the mold 200 between the first clamping jaw 5324a and the second clamping jaw 5324b (that is, moving in the direction of approaching each other) Displacement or movement occurs in the mold, making it difficult for the first clamping jaw 5324a and the second clamping jaw 5324b to clamp the mold 200.
  • the number of the positioning holes 240 is more than two, and preferably the two or more positioning holes 240 are centrally symmetrically arranged on the mold 200 .
  • the number and arrangement of the positioning shafts 5328 are consistent with the number and arrangement of the positioning holes 240 .
  • the third movement mechanism 5300 is used to transfer the mold 200 located on the mold placement position of the second stage 3200 that coincides with the second mold transfer position 1002a to the first mold transfer position 1001a
  • the process on the first stage 3100 is specifically:
  • the sixth screw rod 5322b is driven by the eighth motor 5322a to rotate in a fourth predetermined direction, such as a clockwise direction, so that the movable plate 5321 moves (ie moves downward) a predetermined distance in the negative direction of the Z-axis.
  • the predetermined distance is set in advance.
  • the positioning shaft 5328 is inserted into the positioning hole 240 of the mold 200 and presses the mold 200 against the second stage 3200 to prevent the mold 200 from shifting or moving. .
  • the seventh screw rod is driven by the ninth motor 5323a to rotate in a fifth predetermined direction, such as clockwise, thereby driving the first connecting block 5324c and the second connecting block 5324d to move toward each other, so as to drive all The first clamping jaw 5324a and the second clamping jaw 5324b move toward each other and clamp the mold 200.
  • the eighth motor 5322a rotates in the opposite direction (that is, in the counterclockwise direction) to drive the movable plate 5321 to move the predetermined distance in the positive direction of the Z-axis.
  • the clamping portion 5324 and the mold 200 comes with the activity board 5321 Move the predetermined distance along the positive direction of the Z-axis (that is, the upward direction).
  • the seventh motor drives the third joint part 5311 to rotate in a clockwise direction, and carries the grabbing component 5320 together through the first window, into the first sub-cavity 1002, and arrives at the Above the first mold transfer position 1001a, the first stage 3100 has been moved to the first mold transfer position 1001a in advance.
  • the eighth motor 5222a drives the sixth screw rod 5322b to rotate in the clockwise direction, so that the movable plate 5321 moves a distance along the negative direction of the Z-axis until the mold 200 is in contact with the first stage. 3100 contacts.
  • the ninth motor 5323a drives the seventh screw rod to rotate in the counterclockwise direction, so that the first connecting block 5324c and the second connecting block 5324d move in a direction away from each other to release the mold 200.
  • the eighth motor 5323a drives the sixth screw rod 5322b to rotate in the counterclockwise direction to drive the movable plate 5321 to move in the positive direction of the Z-axis, so that the positioning shaft 5328 is separated from the positioning shaft 5328 on the mold 200
  • the positioning hole 240 drives the seventh screw rod to rotate in the counterclockwise direction, so that the first connecting block 5324c and the second connecting block 5324d move in a direction away from each other to release the mold 200.
  • the third movement mechanism 5300 is used to transfer the mold 200 from the first stage 3100 located at the first mold transfer position 1001a to the second stage 3200 and the second mold transfer position.
  • the process of placing the mold at the overlapped position of 1002a is basically the same as this and will not be described again here.
  • the perfusion system may include a controller 8000 (as shown in Figure 1), in which the movement mechanism 5000, the closure assembly, the vacuum generation system 2000, and the operating parameters of the perfusion assembly 4000. That is to say, the entire vacuum filling production process can be controlled by the controller, making the filling process intelligent and reducing mistakes or errors caused by manual operations.
  • the perfusion system may also include a display 9000 (as shown in Figure 1). The display 9000 is communicatively connected to the controller 8000, each driving part, and the perfusion component 4000 to monitor the entire vacuum filling process. The operating parameters and actual operating parameters are set and displayed to facilitate the user to monitor the perfusion process and intervene in time when the perfusion system fails.
  • the vacuum generation system 2000 includes a vacuum pump 2100, a vacuum valve 2200 and a vacuum gauge 2300.
  • the number of the vacuum pump 2000 is one, which has two vacuum pipes, and the two vacuum pipes are connected to the first sub-cavity respectively.
  • 1001 is connected with the second sub-cavity 1002.
  • the number of the vacuum valves 2200 is two, and they are respectively provided on the two vacuum pipes to respectively control the on-off of the first sub-cavity 1001 and the vacuum pump 2100, and the on-off of the second sub-cavity 1002 and the vacuum pump 2100.
  • the vacuum pump 2100 is turned on and off so that the vacuum generator 2200 can independently pump the first sub-cavity 1001 and the second sub-cavity 1001 .
  • Sub-cavity 1002 is evacuated.
  • the number of the vacuum gauges 2300 is also two, and the two vacuum gauges 2300 are used to monitor the vacuum degree of the first sub-cavity 1001 and the second sub-cavity 1002

Abstract

The present invention provides an injection system. The injection system comprises: a shell, which has a first sub-cavity, the first sub-cavity being in communication with or isolated from the environment outside the first sub-cavity; a vacuum generation system, which is used for vacuumizing the first sub-cavity; a carrier assembly, which comprises a first carrier, the first carrier being arranged in the first sub-cavity and used for carrying a mold; an injection assembly, which comprises a raw material tank and an injection opening, the injection opening being in communication with the raw material tank; and a movement mechanism, which comprises a first movement mechanism. The first movement mechanism is at least partially arranged in the first sub-cavity and used for controlling the first carrier to move relative to the injection assembly in a first direction and/or a second direction, so that the injection opening is aligned with one forming cavity of the mold; and the first movement mechanism is further used for controlling the injection assembly to do reciprocating linear motion in a third direction, so that the injection opening moves close to or away from the forming cavity. The first direction, the second direction and the third direction are perpendicular in pairs. The injection system can save on raw materials, reduce cost, and improve product quality.

Description

一种灌注系统a perfusion system 技术领域Technical field
本发明涉及机械领域,具体涉及一种灌注系统。The invention relates to the field of machinery, and in particular to a perfusion system.
背景技术Background technique
微模塑是一种借助微复制模具成型微结构的高精度纳米制造技术。微模塑具有复制精度高、成本低、残余应力小等优点,其广泛应用于机械、医疗、生物等各个领域的微齿轮、微针、微流控芯片、导光板等纳米结构的制备中。Micromolding is a high-precision nanofabrication technology that uses microreplicated molds to shape microstructures. Micromolding has the advantages of high replication accuracy, low cost, and small residual stress. It is widely used in the preparation of nanostructures such as microgears, microneedles, microfluidic chips, and light guide plates in various fields such as machinery, medicine, and biology.
微模塑中最关键的步骤是模具填充,即将复制液体材料高填充比地填充至所述模具的成型腔中,这是影响微结构复制精度的关键因素。常用的模具填充方式有压力填充、真空填充等。其中,压力填充是指利用压力将填充材料压入模具的成型腔中。对此,模具通常采用金属一体成型的方法制造而成,但是利用金属一体成型的方法来加工类似微针模具一类的具有等高深宽比、高精度的结构非常不易,因此微针模具常采用硅材料或聚合物材料制造。但是硅材料通常较脆,聚合物材料又较软,对压应力要求较苛刻,不适宜大量生产。相比之下,真空填充对模具材质、大小兼容性的要求低,优势更为明显,其应用更为广泛。目前的真空填充法通常是在常压下将原料平铺于模具的表面,然后抽真空去除模具内部的残余气体,以使得原料进入模具的微结构内部。但是该方式存在诸多问题,例如,若原料铺设的厚度较大时,通过抽真空去除残余气体的过程中会导致残余气体去除不彻底,从而原料中残余气体,最终导致产品中存在气泡,影响产品质量,而且原料铺设较厚还存在原料浪费的问题,导致生产成本增加。而原料铺设的厚度较小时,在抽真空去除残余气体后,会发生原料进入成型腔但不能完全填充成型腔的情况,造成原料缺失,也影响产品性能。此外,在铺设原料过程中还容易发生原料铺设的厚度不均匀,出现部分区域的厚度较大,部分区域的厚度较小,或者模具的表面不平整等,这些都会影响原料进入成型腔的一致性,最终影响产品的质量。此外,原料进入微结构内部的时间较长,降低生产效率。 The most critical step in micro-molding is mold filling, that is, filling the replication liquid material into the molding cavity of the mold with a high filling ratio, which is a key factor affecting the accuracy of microstructure replication. Commonly used mold filling methods include pressure filling, vacuum filling, etc. Among them, pressure filling refers to using pressure to press the filling material into the molding cavity of the mold. In this regard, molds are usually made by metal one-piece molding. However, it is very difficult to use metal one-piece molding to process structures with the same height and width ratio and high precision such as microneedle molds. Therefore, microneedle molds are often used. Made of silicone or polymer materials. However, silicon materials are usually brittle, and polymer materials are soft and have strict requirements on compressive stress, making them unsuitable for mass production. In contrast, vacuum filling has low requirements on mold material and size compatibility, has more obvious advantages, and is more widely used. The current vacuum filling method usually lays the raw materials flat on the surface of the mold under normal pressure, and then evacuates the residual gas inside the mold to allow the raw materials to enter the microstructure of the mold. However, there are many problems with this method. For example, if the raw material is laid with a large thickness, the process of removing the residual gas through vacuuming will result in incomplete removal of the residual gas. As a result, the residual gas in the raw material will eventually lead to the existence of bubbles in the product, which will affect the product. Quality, and the thicker laying of raw materials also causes waste of raw materials, resulting in increased production costs. When the thickness of the raw material laying is small, after vacuuming to remove the residual gas, the raw material will enter the molding cavity but cannot completely fill the molding cavity, resulting in a lack of raw materials and affecting product performance. In addition, during the laying process of raw materials, it is easy to have uneven thickness, with some areas having larger thicknesses, some areas having smaller thicknesses, or the surface of the mold being uneven, etc., which will affect the consistency of the raw materials entering the molding cavity. , ultimately affecting the quality of the product. In addition, it takes a long time for raw materials to enter the microstructure, which reduces production efficiency.
发明内容Contents of the invention
本发明的目的在于提供一种灌注系统,旨在对模具进行真空填充时,减少原料浪费,缩短填充时间,降低生产成本,且还提高产品质量。The object of the present invention is to provide a filling system that is designed to reduce waste of raw materials, shorten filling time, reduce production costs, and improve product quality when vacuum filling a mold.
为实现上述目的,本发明提供了一种灌注系统,用于将原料灌注至模具,所述模具包括基体和设置在所述基体上的多个成型腔;所述灌注系统包括:To achieve the above object, the present invention provides a pouring system for pouring raw materials into a mold. The mold includes a base body and a plurality of molding cavities provided on the base body; the pouring system includes:
壳体,形成有第一子腔,所述第一子腔选择性地与所述第一子腔以外的环境连通或隔离;A housing formed with a first sub-cavity, the first sub-cavity being selectively connected to or isolated from the environment outside the first sub-cavity;
真空发生系统,用于对所述第一子腔抽真空;A vacuum generating system, used to evacuate the first sub-cavity;
载台组件,包括第一载台,所述第一载台设置在所述第一子腔,并用于承载所述模具;A carrier assembly, including a first carrier, which is disposed in the first sub-cavity and used to carry the mold;
灌注组件,包括原料罐及灌注口,所述灌注口与所述原料罐连通;以及,A filling component includes a raw material tank and a filling port, and the filling port is connected to the raw material tank; and,
运动机构,包括第一运动机构,所述第一运动机构至少部分地设置在所述第一子腔,并用于控制所述第一载台和所述灌注组件之间产生沿第一方向和/或第二方向的相对运动,以使得所述灌注口选择性地与一个所述成型腔对准,所述第一运动机构还用于控制所述灌注组件沿第三方向做往复直线运动,以使得所述灌注口靠近或远离所述模具;所述第一方向、所述第二方向及所述第三方向中的任意两者相互垂直。A movement mechanism, including a first movement mechanism, which is at least partially disposed in the first sub-chamber and is used to control the movement between the first stage and the perfusion assembly along the first direction and/or Or relative movement in the second direction, so that the filling port is selectively aligned with one of the molding cavities, and the first motion mechanism is also used to control the filling component to make reciprocating linear motion in the third direction to Make the filling port close to or away from the mold; any two of the first direction, the second direction and the third direction are perpendicular to each other.
可选地,所述第一运动机构包括第一驱动组件、第二驱动组件和第三驱动组件;所述第一驱动组件与所述第一载台连接,并用于驱使所述第一载台沿所述第一方向做往复直线运动;所述第三驱动组件设置在所述第二驱动组件上,且所述第三驱动组件与所述灌注组件连接,所述第二驱动组件用于驱使所述第三驱动组件及所述灌注组件沿所述第二方向做往复直线运动,所述第三驱动组件用于驱使所述灌注组件沿所述第三方向做往复直线运动。Optionally, the first motion mechanism includes a first driving component, a second driving component and a third driving component; the first driving component is connected to the first carrier and is used to drive the first carrier Make reciprocating linear motion along the first direction; the third driving component is provided on the second driving component, and the third driving component is connected to the perfusion component, and the second driving component is used to drive The third driving component and the perfusion component make reciprocating linear motion along the second direction, and the third driving component is used to drive the perfusion component to make reciprocating linear motion along the third direction.
可选地,所述壳体还形成有第二子腔,所述第二子腔选择性地与所述壳体的以外的环境连通或隔离,所述第二子腔内设有第二模具交接位;所述第一子腔选择性地与所述第二子腔连通或隔离,且所述第一子腔内设有第一模具交接位,所述第一载台能够运动至所述第一模具交接位;所述真空发生系统还用于对所述第二子腔抽真空;所述载台组件还包括第二载台,所述第二 载台用于设置在所述第二子腔,且所述第二载台上设有多个模具放置位;Optionally, the housing is also formed with a second sub-cavity, the second sub-cavity is selectively connected to or isolated from the environment outside the housing, and a second mold is provided in the second sub-cavity. Transfer position; the first sub-cavity is selectively connected or isolated from the second sub-cavity, and a first mold transfer position is provided in the first sub-cavity, and the first carrier can move to the The first mold handover position; the vacuum generating system is also used to evacuate the second sub-cavity; the stage assembly also includes a second stage, the second The carrier is used to be arranged in the second sub-cavity, and the second carrier is provided with a plurality of mold placement positions;
所述运动机构还包括第二运动机构和第三运动机构,所述第二运动机构至少部分地设置在所述第二子腔,并用于控制所述第二载台运动,以使所述第二载台进入所述第二子腔或至少部分地伸出所述壳体,以及选择性地使一个所述模具放置位与所述第二模具交接位重合;所述第三运动机构用于使所述模具在所述第二载台的与所述第二模具交接位相重合的所述模具放置位与处于所述第一模具交接位的所述第一载台之间进行转移。The movement mechanism also includes a second movement mechanism and a third movement mechanism. The second movement mechanism is at least partially disposed in the second sub-cavity and is used to control the movement of the second stage so that the third movement mechanism The second stage enters the second sub-cavity or at least partially extends out of the housing, and selectively makes one of the mold placement positions coincide with the second mold transfer position; the third movement mechanism is used to The mold is transferred between the mold placement position of the second stage that coincides with the second mold transfer position and the first stage at the first mold transfer position.
可选地,多个所述模具放置位在所述第二载台上中心对称地布置;所述第二运动机构驱使所述第二载台沿第四方向做往复直线运动,以使所述第二载台进入所述第二子腔或至少部分地伸出所述壳体,所述第二运动机构还用于控制所述第二载台绕第一轴线旋转,以选择性地使一个所述模具放置位与所述第二模具交接位重合,所述第一轴线穿过多个所述模具放置位的对称中心,并沿所述第三方向延伸,所述第四方向与所述第三方向垂直。Optionally, a plurality of mold placement positions are centrally symmetrically arranged on the second stage; the second motion mechanism drives the second stage to make reciprocating linear motion in the fourth direction, so that the The second stage enters the second sub-chamber or at least partially extends out of the housing. The second movement mechanism is also used to control the rotation of the second stage around the first axis to selectively make a The mold placement position coincides with the second mold transfer position, the first axis passes through the symmetry centers of multiple mold placement positions and extends along the third direction, and the fourth direction is consistent with the The third direction is vertical.
可选地,所述第二运动机构包括第四驱动组件、第一接合部和第五驱动部;其中,Optionally, the second motion mechanism includes a fourth driving component, a first joint part and a fifth driving part; wherein,
所述第一接合部设置在所述第二子腔;所述第四驱动组件与所述第一接合部连接,并用于驱使所述第一接合部沿所述第四方向做往复直线运动,以带动所述第二载台沿所述第四方向做往复直线运动;所述第五驱动部设置在所述第一接合部上,并与所述第二载台连接,以用于驱使所述第二载台绕所述第一轴线旋转。The first joint part is provided in the second sub-cavity; the fourth driving component is connected to the first joint part and is used to drive the first joint part to make reciprocating linear motion in the fourth direction, to drive the second stage to make a reciprocating linear motion along the fourth direction; the fifth driving part is provided on the first joint part and is connected to the second stage for driving the The second stage rotates around the first axis.
可选地,所述第四驱动组件包括第一导向部、第四驱动部和传动部,所述第一导向部设置在所述第二子腔的腔壁上,并沿所述第四方向延伸;所述第一接合部设置在所述第一导向部上,并沿所述第一导向部运动;Optionally, the fourth driving assembly includes a first guide part, a fourth driving part and a transmission part. The first guide part is disposed on the cavity wall of the second sub-cavity and extends along the fourth direction. Extend; the first joint part is provided on the first guide part and moves along the first guide part;
所述第四驱动部设置在所述壳体上;所述传动部设置在所述第二子腔,并包括齿条、齿轮和连杆单元,所述齿条与所述第四驱动部连接,并用于在所述第四驱动部的驱使下沿第五方向做往复直线运动,所述第五方向与所述第四方向及所述第三方向垂直;所述齿轮与所述壳体可转动地连接,且所述齿轮与所述齿条啮合,所述齿轮通过所述连杆单元与所述第一接合部连接。 The fourth driving part is provided on the housing; the transmission part is provided on the second sub-cavity and includes a rack, a gear and a connecting rod unit, and the rack is connected to the fourth driving part , and is used for reciprocating linear motion along a fifth direction driven by the fourth driving part, the fifth direction being perpendicular to the fourth direction and the third direction; the gear and the housing can Rotationally connected, and the gear meshes with the rack, and the gear is connected with the first joint part through the connecting rod unit.
可选地,所述第一接合部沿所述第四方向的正方向运动,以使得所述第二载台至少部分地伸出所述壳体,所述第一接合部沿所述第四方向的负方向运动,以使得所述第二载台进入所述第二子腔;Optionally, the first joint portion moves along the positive direction of the fourth direction, so that the second stage at least partially extends out of the housing, and the first joint portion moves along the fourth direction. Movement in the negative direction of the direction, so that the second stage enters the second sub-cavity;
所述灌注系统还包括限位部,所述限位部设置在所述第二子腔,并用于限定所述第一接合部沿所述第四方向的负方向运动时的终点位置。The perfusion system further includes a limiting portion, which is provided in the second sub-chamber and used to define an end position of the first joint portion when it moves in the negative direction of the fourth direction.
可选地,所述限位部包括第一限位件和第二限位件,所述第一限位件设置在所述第一接合部上,所述第二限位件设置在所述壳体上,并位于所述第二子腔,所述第二限位件用于与所述第一限位件抵接;当所述第二限位件与所述第一限位件抵接时,阻止所述第一接合部沿所述第四方向的负方向运动;和/或,Optionally, the limiting part includes a first limiting part and a second limiting part, the first limiting part is provided on the first joint part, and the second limiting part is provided on the On the housing and located in the second sub-cavity, the second limiting member is used to abut against the first limiting member; when the second limiting member abuts against the first limiting member When connected, prevent the first joint part from moving in the negative direction of the fourth direction; and/or,
所述第二限位件包括限位座和限位杆,所述限位座设置在所述壳体上,所述限位杆沿所述第四方向延伸,并设置在所述限位座上,且所述第二限位件被配置为所述限位杆能够在所述限位座上沿所述第四方向运动,以调节所述限位杆靠近所述第一限位件的一端的端部到所述限位座的距离,所述限位杆的靠近所述第一限位件的一端的端部用于与所述第一限位件抵接。The second limiting member includes a limiting seat and a limiting rod. The limiting seat is provided on the housing. The limiting rod extends along the fourth direction and is provided on the limiting seat. on, and the second limiting member is configured such that the limiting rod can move along the fourth direction on the limiting seat to adjust the position of the limiting rod close to the first limiting member. The distance from the end of one end to the limiting seat, and the end of the limiting rod close to one end of the first limiting member is used to abut against the first limiting member.
可选地,所述壳体包括外壳和分隔板,所述外壳具有内腔,所述分隔板设置在所述内腔内,并将所述内腔分割为所述第一子腔和所述第二子腔;所述分隔板上设有连通所述第一子腔和所述第二子腔的第一窗口,所述外壳上设有与所述第二子腔连通的第二窗口;Optionally, the housing includes an outer shell and a partition plate. The outer shell has an inner cavity. The partition plate is disposed in the inner cavity and divides the inner cavity into the first sub-cavity and the first sub-cavity. The second sub-cavity; the partition plate is provided with a first window that communicates with the first sub-cavity and the second sub-cavity, and the outer shell is provided with a third window that is connected with the second sub-cavity. two windows;
所述灌注系统还包括封闭组件,所述封闭组件包括第一封闭组件和第二封闭组件,所述第一封闭组件选择性地封闭所述第一窗口或解除对所述第一窗口的封闭,所述第二封闭组件设置在所述内腔,并选择性地封闭所述第二窗口或解除对所述第二窗口的封闭。The perfusion system also includes a closure component, the closure component includes a first closure component and a second closure component, the first closure component selectively seals the first window or unblocks the first window, The second sealing component is disposed in the inner cavity and selectively seals the second window or unblocks the second window.
可选地,所述第一封闭组件包括第一密封门、第六驱动部和第七驱动部;所述第六驱动部与所述壳体连接,并还与所述第一密封门连接,所述第六驱动部用于驱使所述第一密封门沿平行于所述第一窗口的方向做往复直线运动,以覆盖或偏离所述第一窗口;所述第七驱动部与所述第一密封门连接,并用于驱使所述第一密封门沿垂直于所述第一窗口的方向做往复直线运动, 以靠近或远离所述分隔板;Optionally, the first closing assembly includes a first sealing door, a sixth driving part and a seventh driving part; the sixth driving part is connected to the housing and is also connected to the first sealing door, The sixth driving part is used to drive the first sealed door to make a reciprocating linear motion in a direction parallel to the first window to cover or deviate from the first window; the seventh driving part is in contact with the third A sealing door is connected and used to drive the first sealing door to make reciprocating linear motion in a direction perpendicular to the first window, to move closer to or further away from said partition;
所述第二封闭组件包括第八驱动部和第二密封门,所述第八驱动部设置在所述外壳上,并与所述第二密封门连接;所述第八驱动部用于驱使所述第二密封门沿垂直于所述第二窗口的方向做往复直线运动以靠近或远离所述外壳,所述第八驱动部还用于驱使所述第二密封门绕第二轴线做往复旋转运动,以覆盖或偏离所述第二窗口,所述第二轴线垂直于所述第二窗口。The second closing assembly includes an eighth driving part and a second sealing door. The eighth driving part is provided on the housing and connected to the second sealing door; the eighth driving part is used to drive the The second sealing door makes a reciprocating linear motion in a direction perpendicular to the second window to approach or move away from the housing, and the eighth driving part is also used to drive the second sealing door to reciprocate around a second axis. Movement to cover or deviate from the second window, the second axis being perpendicular to the second window.
可选地,所述第一封闭组件还包括第二导向部、第二接合部和第三导向部,所述第二导向部与所述壳体连接,并沿平行于所述第一窗口的方向延伸;所述第二接合部与所述第二导向部连接,并能够沿所述第二导向部运动;所述第三导向部的一端与所述第一密封门连接,另一端与所述第二接合部连接,且所述第三导向部能够在所述第二接合部上沿垂直于所述分隔板的方向运动;所述第七驱动部设置在所述第二接合部上,并与所述第一密封门连接;和/或,Optionally, the first closing assembly further includes a second guide part, a second joint part and a third guide part, the second guide part is connected to the housing and extends along a direction parallel to the first window. The second joint part is connected to the second guide part and can move along the second guide part; one end of the third guide part is connected to the first sealing door, and the other end is connected to the first sealing door. The second joint part is connected, and the third guide part can move on the second joint part in a direction perpendicular to the partition plate; the seventh driving part is provided on the second joint part , and connected with the first sealed door; and/or,
所述第六驱动部包括气缸,所述气缸的活塞杆与所述第二接合部连接;或者,所述第六驱动部包括滑台气缸,所述滑台气缸的滑台与所述第二接合部连接;或者,所述第六驱动部包括电机和连接于所述电机的输出端的丝杆,所述第六驱动部的所述丝杆与所述第二接合部螺纹配合以进行螺旋传动;The sixth driving part includes a cylinder, and the piston rod of the cylinder is connected to the second joint part; or the sixth driving part includes a slide cylinder, and the slide table of the slide cylinder is connected to the second joint part. The joint part is connected; alternatively, the sixth driving part includes a motor and a screw rod connected to the output end of the motor, and the screw rod of the sixth driving part is threadedly matched with the second joint part to perform screw transmission. ;
所述第七驱动部包括电机和连接于所述电机的输出端的丝杆,所述第七驱动部的所述丝杆与所述第一密封门螺纹配合以进行螺旋传动。The seventh driving part includes a motor and a screw rod connected to the output end of the motor. The screw rod of the seventh driving part is threadedly matched with the first sealing door to perform screw transmission.
可选地,所述第三运动机构包括抓取组件和传送组件,所述抓取组件连接于所述传送组件上;所述传送组件用于带动所述抓取组件在所述第一子腔与所述第二子腔之间转移,以使得所述抓取组件能够在所述第一模具交接位取放所述模具,以及在所述第二模具交接位取放所述模具。Optionally, the third movement mechanism includes a grabbing component and a transfer component, the grab component is connected to the transfer component; the transfer component is used to drive the grab component in the first sub-cavity and the second sub-cavity, so that the grabbing assembly can pick up and place the mold at the first mold transfer position, and pick up and place the mold at the second mold transfer position.
可选地,所述抓取组件包括活动板、第九驱动部、第十驱动部和夹持部;所述第九驱动部连接于所述传送组件上,并还与所述活动板连接,以用于驱使所述活动板沿第三方向做往复直线运动;所述第十驱动部与所述活动板连接,所述夹持部与所述第十驱动部连接,并包括相对设置的第一夹爪和第二夹爪,所述第一夹爪和所述第二夹爪在所述第十驱动部的驱使下沿平行于所 述活动板的方向上做往复直线运动,以使得所述第一夹爪和所述第二夹爪相互靠近以抓取所述模具或相互远离以放开所述模具。Optionally, the grabbing assembly includes a movable plate, a ninth driving part, a tenth driving part and a clamping part; the ninth driving part is connected to the transmission assembly and is also connected to the movable plate, It is used to drive the movable plate to make a reciprocating linear motion in the third direction; the tenth driving part is connected to the movable plate, the clamping part is connected to the tenth driving part, and includes an oppositely arranged third A clamping jaw and a second clamping jaw. The first clamping jaw and the second clamping jaw are driven along the edge parallel to the tenth driving part. The movable plate makes a reciprocating linear motion in the direction, so that the first clamping jaw and the second clamping jaw move closer to each other to grasp the mold or move away from each other to release the mold.
可选地,所述抓取组件还包括第四导向部,所述第四导向部与所述传送组件连接,并沿所述第三方向延伸,所述活动板可活动地连接在所述第四导向部上;所述第九驱动部包括电机和连接于所述电机的输出端的丝杆;所述活动板套设在所述第九驱动部的所述丝杆上,并与所述第九驱动部的所述丝杆螺纹配合以进行螺旋传动。Optionally, the grabbing assembly further includes a fourth guide portion connected to the transfer assembly and extending along the third direction, and the movable plate is movably connected to the third direction. on the four guide parts; the ninth driving part includes a motor and a screw rod connected to the output end of the motor; the movable plate is sleeved on the screw rod of the ninth driving part and connected with the third The screw threads of the nine driving parts cooperate to perform screw transmission.
可选地,所述第十驱动部包括电机和连接于所述电机的输出端的丝杆,所述第十驱动部的所述丝杆包括轴向连接第一节段和第二节段,所述第一节段上的外螺纹与所述第二节段上的外螺纹的旋向相反;所述抓取组件还包括第五导向部,所述第五导向部设置在所述活动板上,并与所述第十驱动部的所述丝杆平行布置;所述夹持部还包括第一连接块和第二连接块,所述第一连接块和所述第二连接块分别与所述第五导向部滑动连接,并用于沿所述第五导向部运动,所述第一连接块套设在所述第一节段上,并与所述第一节段螺纹配合以进行螺旋传动,所述第二连接块套设在所述第二节段上,并与所述第二节段螺纹配合以进行螺旋传动;所述第一夹爪与所述第一连接块连接,所述第二夹爪与所述第二连接块连接。Optionally, the tenth driving part includes a motor and a screw rod connected to the output end of the motor, and the screw rod of the tenth driving part includes a first segment and a second segment that are axially connected, so The external thread on the first segment has an opposite direction of rotation to the external thread on the second segment; the grabbing assembly also includes a fifth guide part, the fifth guide part is arranged on the movable plate , and are arranged parallel to the screw rod of the tenth driving part; the clamping part also includes a first connecting block and a second connecting block, and the first connecting block and the second connecting block are respectively connected with the The fifth guide part is slidably connected and used to move along the fifth guide part. The first connecting block is sleeved on the first segment and threadedly cooperates with the first segment for spiral transmission. , the second connecting block is sleeved on the second segment and threadedly cooperates with the second segment for spiral transmission; the first clamping jaw is connected to the first connecting block, and the The second clamping jaw is connected with the second connecting block.
可选地,所述传送组件包括第三接合部和第十一驱动部,所述第三接合部与所述抓取组件连接;所述第十一驱动部与所述第三接合部连接,并用于驱使所述第三接合部绕第三轴线旋转,以使所述抓取组件在所述第二子腔与所述第一子腔之间转移;所述第三轴线沿所述第三方向延伸。Optionally, the transmission component includes a third joint part and an eleventh driving part, the third joint part is connected to the grabbing component; the eleventh driving part is connected to the third joint part, and used to drive the third joint part to rotate around a third axis, so that the grabbing component is transferred between the second sub-cavity and the first sub-cavity; the third axis is along the third axis direction extension.
与现有技术相比,本发明的灌注系统具有如下优点:Compared with the existing technology, the perfusion system of the present invention has the following advantages:
前述的灌注系统用于将原料灌注至模具,所述模具包括基体和设置在所述基体上的多个成型腔;所述灌注系统包括壳体、真空发生系统、载台组件、灌注组件和运动机构,所述壳体上形成有第一子腔,所述第一子腔选择性地与所述第一子腔以外的环境连通或隔离;所述真空发生系统用于对所述第一子腔抽真空;所述载台组件包括第一载台,所述第一载台设置在所述第一子腔,并用于承载所述模具;所述灌注组件包括原料罐和灌注口,所述灌注口 与所述原料罐连通;所述运动机构包括第一运动机构,所述第一运动机构至少部分地设置在所述第一子腔,并用于控制所述第一载台与所述灌注组件之间产生沿第一方向和/或第二方向的相对运动,以使得所述灌注口选择性地与一个所述成型腔对准,所述第一运动机构还用于控制所述灌注组件沿第三方向做往复直线运动,以使得所述灌注口靠近或远离所述成型腔;所述第一方向、所述第二方向及所述第三方向中的任意两者相互垂直。利用所述灌注系统对所述第一子腔内的所述模具进行原料灌注时,首先对所述第一子腔抽真空,然后使所述灌注口与所述第一载台之间通过所述第一方向和/或所述第二方向的相对运动,当所述灌注口与一个所述成型腔对准时,再控制所述灌注组件沿所述第三方向的负方向运动,以使得所述灌注口靠近所述模具,之后利用所述灌注口向该成型腔进行原料填充。接着,再次控制所述灌注组件与所述第一载台之间通过所述第一方向和/或所述第二方向的相对运动,使得所述灌注口与另一个未经真空填充的所述成型腔对准,并利用所述灌注口向该成型腔进行原料填充。当所述模具上的所有的所述成型腔内均填充有原料后,控制所述灌注组件沿所述第三方向的正方向运动,以使得所述灌注组件远离所述模具。这样的填充方式,使得所述灌注组件直接在真空环境下对每一个所述成型腔进行原料灌注,原料可以准确地进入每一个所述成型腔,减少原料的浪费,同时原料直接进入成型腔,无需缓慢渗入,缩短填充时间,降低生产成本,并且在灌注过程中,即使原料没有完全压入成型腔,也可以在将填充有模具从所述壳体移出的过程中(该过程对于模具来说是破真空的过程),利用成型腔的内部与外部的压差将原料完全压入成型腔,避免原料在各个成型腔填充不充分的情形,提高原料填充的一致性,改善最终得到的产品的质量。此外,灌注口的使用还使得原料可以呈水滴状喷出,实际使用时可以根据所述成型腔的开口尺寸对所述灌注口的运行参数进行设置,使得所述灌注口所喷出的原料的直径小于所述成型腔的开口尺寸,从而可以使原料顺利地灌注到所述成型腔内,避免原料喷射至成型腔的外部而造成浪费,并根据所述成型腔的容积设置灌注口对每一个成型腔喷射原料的喷射次数,进而保证原料填充的充分性和一致性,提高产生质量。 The aforementioned filling system is used to pour raw materials into a mold, which includes a base body and a plurality of molding cavities provided on the base body; the filling system includes a shell, a vacuum generating system, a carrier assembly, a filling assembly and a movement mechanism, a first sub-cavity is formed on the housing, and the first sub-cavity is selectively connected or isolated from the environment outside the first sub-cavity; the vacuum generating system is used to generate pressure on the first sub-cavity. The cavity is evacuated; the stage assembly includes a first stage, which is provided in the first sub-cavity and is used to carry the mold; the filling assembly includes a raw material tank and a filling port, Filling port Communicated with the raw material tank; the movement mechanism includes a first movement mechanism, which is at least partially disposed in the first sub-chamber and used to control the relationship between the first stage and the perfusion assembly. Relative motion is generated along the first direction and/or the second direction, so that the filling port is selectively aligned with one of the molding cavities, and the first movement mechanism is also used to control the filling assembly along the first direction. Reciprocating linear motion is performed in three directions, so that the filling port is close to or away from the molding cavity; any two of the first direction, the second direction and the third direction are perpendicular to each other. When using the filling system to inject raw materials into the mold in the first sub-cavity, the first sub-cavity is first evacuated, and then the space between the filling port and the first stage is passed through. relative movement in the first direction and/or the second direction, when the filling port is aligned with one of the molding cavities, the filling assembly is then controlled to move in the negative direction along the third direction, so that the filling port is aligned with one of the molding cavities. The filling port is close to the mold, and then the filling port is used to fill the molding cavity with raw materials. Then, the relative movement between the perfusion assembly and the first stage through the first direction and/or the second direction is controlled again, so that the perfusion port is in contact with another non-vacuum-filled The molding cavity is aligned, and the filling port is used to fill the molding cavity with raw materials. After all the molding cavities on the mold are filled with raw materials, the pouring component is controlled to move in the positive direction of the third direction so that the pouring component moves away from the mold. Such a filling method allows the filling component to directly inject raw materials into each molding cavity in a vacuum environment. The raw materials can accurately enter each molding cavity, reducing the waste of raw materials. At the same time, the raw materials directly enter the molding cavity. There is no need to infiltrate slowly, shortening the filling time, reducing production costs, and during the filling process, even if the raw material is not completely pressed into the molding cavity, the filled mold can be removed from the shell (this process is important for the mold It is a process of breaking the vacuum), using the pressure difference between the inside and outside of the molding cavity to completely press the raw materials into the molding cavity, avoiding the situation of insufficient filling of raw materials in each molding cavity, improving the consistency of raw material filling, and improving the quality of the final product. quality. In addition, the use of the filling port also allows the raw materials to be sprayed out in the shape of water droplets. In actual use, the operating parameters of the filling port can be set according to the opening size of the molding cavity, so that the raw materials sprayed out by the filling port are more precise. The diameter is smaller than the opening size of the molding cavity, so that the raw materials can be poured into the molding cavity smoothly, avoiding the waste caused by spraying the raw materials to the outside of the molding cavity, and setting the filling port for each molding cavity according to the volume of the molding cavity. The number of injections of raw materials into the molding cavity ensures the adequacy and consistency of raw material filling and improves production quality.
进一步地,所述壳体还上还形成有第二子腔,所述第二子腔选择性地与所述壳体以外的环境连通或隔离,所述第二子腔内设有第二模具交接位;所述第一子腔选择性地与所述第二子腔连通或隔离,且所述第一子腔内设有第一模具交接位,所述第一载台能够设置在所述第一模具交接位;所述真空发生系统还用于对所述第二子腔抽真空;所述载台组件还包括第二载台,所述第二载台用于设置在所述第二子腔,且所述第二载台上设有多个模具放置位;所述运动机构还包括第二运动机构和第三运动机构,所述第二运动机构至少部分地设置在所述第二子腔,并用于控制所述第二载台运动,以使所述第二载台进入所述第二子腔或至少部分地伸出所述壳体,以及选择性地使一个所述模具放置位与所述第二模具交接位重合;所述第三运动机构用于使所述模具在所述第二载台的与所述第二模具交接位相重合的所述模具放置位与处于所述第一模具交接位的所述第二载台之间进行转移。这样的配置,可以在一个模具进行真空填充的过程中,对一个已经完成真空填充的模具下料,以及对一个未进行真空填充的模具上料,也即,使得整个生产过程中的部分步骤可以同步地执行,提高生产节拍,以进一步达到提高生产效率的目的。Furthermore, a second sub-cavity is also formed on the housing. The second sub-cavity is selectively connected or isolated from the environment outside the housing. A second mold is provided in the second sub-cavity. Transfer position; the first sub-cavity is selectively connected or isolated from the second sub-cavity, and a first mold transfer position is provided in the first sub-cavity, and the first carrier can be disposed on the The first mold handover position; the vacuum generating system is also used to evacuate the second sub-cavity; the stage assembly also includes a second stage, and the second stage is used to be arranged on the second sub-cavity, and the second stage is provided with a plurality of mold placement positions; the movement mechanism also includes a second movement mechanism and a third movement mechanism, the second movement mechanism is at least partially disposed on the second sub-cavity, and used to control the movement of the second stage, so that the second stage enters the second sub-cavity or at least partially extends out of the housing, and selectively places one of the molds The position coincides with the second mold transfer position; the third movement mechanism is used to make the mold placement position on the second stage that coincides with the second mold transfer position coincide with the second mold transfer position. Transfer is performed between the first mold transfer position and the second stage. Such a configuration can unload a mold that has been vacuum filled and load a mold that has not been vacuum filled during the vacuum filling process of a mold. That is, some steps in the entire production process can be Execute synchronously to improve production rhythm to further achieve the purpose of improving production efficiency.
附图说明Description of the drawings
附图用于更好地理解本发明,不构成对本发明的不当限定。其中:The accompanying drawings are used to better understand the present invention and do not constitute an improper limitation of the present invention. in:
图1是本发明根据一实施例所提供的灌注系统的结构示意图,图中未示出壳体的顶壁,以便于显示位于壳体的内腔中的结构;Figure 1 is a schematic structural diagram of a perfusion system provided according to an embodiment of the present invention. The top wall of the housing is not shown in the figure to facilitate the display of the structure located in the inner cavity of the housing;
图2是本发明根据一实施例所提供的灌注系统的局部结构示意图,图中未示出壳体的顶壁;Figure 2 is a partial structural schematic diagram of a perfusion system provided according to an embodiment of the present invention. The top wall of the housing is not shown in the figure;
图3是本发明根据一实施例所提供的模具的结构示意图;Figure 3 is a schematic structural diagram of a mold provided according to an embodiment of the present invention;
图4是本发明根据一实施例所提供的灌注系统的第一运动机构、第一载台、及灌注组件的连接关系示意图;Figure 4 is a schematic diagram of the connection relationship between the first movement mechanism, the first stage, and the perfusion component of the perfusion system provided according to an embodiment of the present invention;
图5是本发明根据一实施例所提供的灌注系统的第一封闭组件的结构示意图;Figure 5 is a schematic structural diagram of the first closing component of the perfusion system provided according to an embodiment of the present invention;
图6是本发明根据一替代性的实施例所提供的灌注系统的第一封闭组件 的结构示意图;Figure 6 is a first closure component of a perfusion system according to an alternative embodiment of the present invention. Structural diagram;
图7是本发明根据一替代性的实施例所提供的灌注系统的第一封闭组件的结构示意图,图7与图6的观察方位不同;Figure 7 is a schematic structural diagram of the first closing component of the perfusion system provided by the present invention according to an alternative embodiment. The viewing directions of Figure 7 are different from that of Figure 6;
图8是本发明根据一替代性的实施例所提供的灌注系统的局部结构示意图,图中主要示出第二运动机构的第四驱动组件及限位部;Figure 8 is a partial structural schematic diagram of the perfusion system provided according to an alternative embodiment of the present invention. The figure mainly shows the fourth driving component and the limiting part of the second movement mechanism;
图9是本发明根据一实施例所提供的灌注系统的第三运动机构的抓取组件的结构示意图;Figure 9 is a schematic structural diagram of the grabbing component of the third movement mechanism of the perfusion system provided according to an embodiment of the present invention;
图10是本发明根据一实施例所提供的灌注系统的第三运动机构的抓取组件的结构示意图,图10与图9的观察方位不同。FIG. 10 is a schematic structural diagram of the grabbing component of the third movement mechanism of the perfusion system according to an embodiment of the present invention. The viewing directions of FIG. 10 are different from that of FIG. 9 .
图中:
1000-壳体,1001-第一子腔,1001a-第一模具交接位,1002-第二子腔,
1002a-第二模具交接位,1100-外壳,1200-分隔板;
2000-真空发生系统,2100-真空泵,2200-真空阀,2300-真空计;
3000-载台组件,3100-第一载台,3200-第二载台;
4000-灌注组件,4100-原料罐,4200-灌注口,4300-第二连接件;
5000-运动机构,5100-第一运动机构,5110-第一驱动组件,5111-第三电
机,5112-第三丝杆,5120-第二驱动组件,5121-第四电机,5122-第四丝杆,5130-第三驱动组件,5131-第一连接件,5132-第五电机,5133-第五丝杆,5200-第二运动机构,5210-第四驱动组件,5211-第一导向部,5212-第四驱动部,5213-传动部,5213a-齿条,5213b-齿轮,5213c-第一连杆,5213d-第二连杆,5214-第六导向部,5220-第二接合部,5230-第五驱动部,5300-第三运动机构,5310-传送组件,5311-第三接合部,5312-第十一驱动部,5320-抓取组件,5321-活动板,5322-第九驱动部,5322a-第八电机,5322b-第六丝杆,5323-第十驱动部,5323a-第九电机,5323b-第一节段,5323c-第二节段,5324-夹持部,5324a-第一夹爪,5324b-第二夹爪,5324c-第一连接块,5324d-第二连接块,5325-第四导向部,5326-第五导向部,5323d-联轴器,5327-固定部,5328-定位轴;
6100-第一封闭组件,6110-第一封闭门,6120-第六驱动部,6121-第二电
机,6122-第二丝杆,6130-第七驱动部,6131-第一电机,6132-第一丝杆,6140- 第二导向部,6150-第二接合部,6151-结合板,6152-凸出部,6160-第三导向部,6171-第一连接板,6172-连接座,6173-第二连接板,6174-浮动头,6175-第三连接板,6181-轴承座,6182-丝杆螺母,6200-第二封闭组件,6210-第八驱动部,6220-第二密封门;
7000-限位部,7100-第一限位件,7200-第二限位件,7210-限位座,7220-
限位杆;
8000-控制器;
9000-显示器;
200-模具,210-基体,220-凹陷部,230-成型腔,240-定位孔。
In the picture:
1000-shell, 1001-first sub-cavity, 1001a-first mold transfer position, 1002-second sub-cavity,
1002a-second mold transfer position, 1100-shell, 1200-partition plate;
2000-vacuum generation system, 2100-vacuum pump, 2200-vacuum valve, 2300-vacuum gauge;
3000-carrier assembly, 3100-first carrier, 3200-second carrier;
4000-perfusion component, 4100-raw material tank, 4200-perfusion port, 4300-second connection piece;
5000-motion mechanism, 5100-first motion mechanism, 5110-first drive component, 5111-third motor, 5112-third screw, 5120-second drive component, 5121-fourth motor, 5122-fourth wire Rod, 5130-the third drive component, 5131-the first connecting piece, 5132-the fifth motor, 5133-the fifth screw rod, 5200-the second motion mechanism, 5210-the fourth drive component, 5211-the first guide part, 5212-Fourth driving part, 5213-Transmission part, 5213a-Rack, 5213b-Gear, 5213c-First connecting rod, 5213d-Second connecting rod, 5214-Sixth guide part, 5220-Second joint part, 5230 -Fifth driving part, 5300-third movement mechanism, 5310-transmission component, 5311-third joint part, 5312-eleventh driving part, 5320-grabbing component, 5321-movable plate, 5322-ninth driving part , 5322a-eighth motor, 5322b-sixth screw rod, 5323-tenth driving part, 5323a-ninth motor, 5323b-first segment, 5323c-second segment, 5324-clamping part, 5324a-th One clamping jaw, 5324b-second clamping jaw, 5324c-first connecting block, 5324d-second connecting block, 5325-fourth guide part, 5326-fifth guide part, 5323d-coupling, 5327-fixed part, 5328-Positioning axis;
6100-first closing component, 6110-first closing door, 6120-sixth driving part, 6121-second motor, 6122-second screw rod, 6130-seventh driving part, 6131-first motor, 6132-th Thread rod, 6140- Second guide part, 6150-second joint part, 6151-combining plate, 6152-protruding part, 6160-third guide part, 6171-first connecting plate, 6172-connecting seat, 6173-second connecting plate, 6174 -Floating head, 6175-third connecting plate, 6181-bearing seat, 6182-screw nut, 6200-second closing component, 6210-eighth driving part, 6220-second sealing door;
7000-limiting part, 7100-first limiting part, 7200-second limiting part, 7210-limiting seat, 7220-
limit lever;
8000-controller;
9000-monitor;
200-mold, 210-base body, 220-recessed part, 230-molding cavity, 240-positioning hole.
具体实施方式Detailed ways
以下通过特定的具体实例说明本发明的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本发明的精神下进行各种修饰或改变。需要说明的是,本实施例中所提供的图示仅以示意方式说明本发明的基本构想,遂图式中仅显示与本发明中有关的组件而非按照实际实施时的组件数目、形状及尺寸绘制,其实际实施时各组件的型态、数量及比例可为一种随意的改变,且其组件布局型态也可能更为复杂。The following describes the embodiments of the present invention through specific examples. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments. Various details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the diagrams provided in this embodiment only illustrate the basic concept of the present invention in a schematic manner. The drawings only show the components related to the present invention and do not follow the actual implementation of the component numbers, shapes and components. Dimension drawing, in actual implementation, the type, quantity and proportion of each component can be arbitrarily changed, and the component layout type may also be more complex.
另外,以下说明内容的各个实施例分别具有一或多个技术特征,然此并不意味着使用本发明者必需同时实施任一实施例中的所有技术特征,或仅能分开实施不同实施例中的一部或全部技术特征。换句话说,在实施为可能的前提下,本领域技术人员可依据本发明的公开内容,并视设计规范或实作需求,选择性地实施任一实施例中部分或全部的技术特征,或者选择性地实施多个实施例中部分或全部的技术特征的组合,借此增加本发明实施时的弹性。In addition, each embodiment described below has one or more technical features, but this does not mean that the inventor must implement all the technical features in any embodiment at the same time, or can only implement them in different embodiments separately. some or all of the technical features. In other words, on the premise that implementation is possible, those skilled in the art can selectively implement some or all of the technical features in any embodiment based on the disclosure of the present invention and design specifications or implementation requirements, or Selectively implement a combination of some or all of the technical features in multiple embodiments, thereby increasing the flexibility of the implementation of the present invention.
如在本说明书中所使用的,单数形式“一”、“一个”以及“该”包括复数对象,复数形式“多个”包括两个以上的对象,除非内容另外明确指出外。如在本说明书中所使用的,术语“或”通常是以包括“和/或”的含义而进行使用的,除非内 容另外明确指出外,以及术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接。可以是机械连接,也可以是电连接。可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。As used in this specification, the singular forms "a,""an," and "the" include plural referents, and the plural form "plurality" includes two or more referents unless the content clearly dictates otherwise. As used in this specification, the term "or" is generally used in its sense including "and/or" unless Unless otherwise expressly stated, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection. The connection can be mechanical or electrical. It can be a direct connection or an indirect connection through an intermediary. It can be an internal connection between two elements or an interaction between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
为使本发明的目的、优点和特征更加清楚,以下结合附图对本发明作进一步详细说明。需说明的是,附图均采用非常简化的形式且均使用非精准的比例,仅用以方便、明晰地辅助说明本发明实施例的目的。附图中相同或相似的附图标记代表相同或相似的部件。In order to make the purpose, advantages and features of the present invention clearer, the present invention will be described in further detail below with reference to the accompanying drawings. It should be noted that the drawings are in a very simplified form and use imprecise proportions, and are only used to conveniently and clearly assist in explaining the embodiments of the present invention. The same or similar reference numbers in the drawings represent the same or similar components.
图1及图2示出了本发明一实施例所提供的灌注系统的结构示意图。如图1及图2所示,所述灌注系统包括壳体1000、真空发生系统2000、载台组件3000、灌注组件4000和运动机构5000。其中,所述壳体1000形成第一子腔1001,所述第一子腔1001选择性地与所述第一子腔1001以外的环境连通或隔离。所述真空发生系统2000用于对所述第一子腔1001抽真空。所述载台组件3000包括第一载台3100,所述第一载台3100设置在所述第一子腔1001,并用于承载模具200。所述灌注组件4000包括原料罐4100和灌注口4200,所述灌注口4200与所述原料罐4100连通。所述运动机构5000包括第一运动机构5100,所述第一运动机构5100至少部分地设置在所述第一子腔1001,并用于控制所述第一载台3100与所述灌注组件4000之间产生沿第一方向和/或第二方向的相对运动,所述第一运动机构5100还用于控制所述灌注组件4000沿第三方向做往复直线运动。所述第一方向、所述第二方向及所述第三方向中的任意两者相互垂直。通常,所述第一方向和所述第二方向为水平方向,所述第三方向为竖直方向,于本发明实施例中,所述第一方向可以为图1及图2中坐标系的X轴的延伸方向,且X轴的正方向为所述第一方向的正方向(即图示中X轴上箭头的指向),所述第二方向可以为Y轴的延伸方向,且Y轴的正方向(图示中Y轴上箭头的指向)为所述第二方向的正方向,所述第三方向可以为Z轴的延伸方向,且Z轴的正方向(图示中Z轴上箭头的指向)为所述第三方向的正方向,Z轴的正方向为竖直向上的方向,Z 轴的负方向为竖直向下的方向。因此,后文中述及X方向或X轴的方向时,其指代的可以是所述第一方向,述及Y方向或Y轴的方向时,其指代的可以是所述第二方向,以及述及Z方向或Z轴的方向时,其指代的可以是所述第三方向。1 and 2 show a schematic structural diagram of a perfusion system provided by an embodiment of the present invention. As shown in FIGS. 1 and 2 , the perfusion system includes a housing 1000 , a vacuum generating system 2000 , a stage assembly 3000 , a perfusion assembly 4000 and a movement mechanism 5000 . The housing 1000 forms a first sub-cavity 1001 , and the first sub-cavity 1001 is selectively connected to or isolated from the environment outside the first sub-cavity 1001 . The vacuum generating system 2000 is used to evacuate the first sub-cavity 1001 . The stage assembly 3000 includes a first stage 3100 , which is disposed in the first sub-cavity 1001 and used to carry the mold 200 . The filling assembly 4000 includes a raw material tank 4100 and a filling port 4200, and the filling port 4200 is connected with the raw material tank 4100. The movement mechanism 5000 includes a first movement mechanism 5100, which is at least partially disposed in the first sub-chamber 1001 and used to control between the first stage 3100 and the perfusion assembly 4000 To generate relative motion along the first direction and/or the second direction, the first motion mechanism 5100 is also used to control the perfusion assembly 4000 to make reciprocating linear motion along the third direction. Any two of the first direction, the second direction and the third direction are perpendicular to each other. Usually, the first direction and the second direction are horizontal directions, and the third direction is a vertical direction. In the embodiment of the present invention, the first direction may be the coordinate system in Figures 1 and 2 The extension direction of the X-axis, and the positive direction of the X-axis is the positive direction of the first direction (that is, the direction of the arrow on the The positive direction of (the direction of the arrow on the Y-axis in the figure) is the positive direction of the second direction, the third direction can be the extension direction of the Z-axis, and the positive direction of the Z-axis (the direction on the Z-axis in the figure) The direction of the arrow) is the positive direction of the third direction, the positive direction of the Z-axis is the vertical upward direction, Z The negative direction of the axis is the vertical downward direction. Therefore, when the X direction or the direction of the X-axis is mentioned later, it may refer to the first direction, and when the Y direction or the direction of the Y-axis is mentioned, it may refer to the second direction. And when referring to the Z direction or the direction of the Z axis, it may refer to the third direction.
图3示出了一种模具200的结构示意图。如图3所示,所述模具200包括基体210,所述基体210上设有凹陷部220,所述凹陷部220内设有多个成型腔230,多个所述成型腔230阵列式地布置。Figure 3 shows a schematic structural diagram of a mold 200. As shown in Figure 3, the mold 200 includes a base body 210. The base body 210 is provided with a recessed portion 220. The recessed portion 220 is provided with a plurality of molding cavities 230, and the plurality of molding cavities 230 are arranged in an array. .
利用所述灌注系统对所述模具200进行原料的真空灌注时,所述模具200设置在所述第一载台3100上,并且所述第一子腔1001处于真空环境中。然后通过所述第一运动机构5100控制所述第一载台3100与所述灌注组件4000之间产生沿X方向和/或Y方向的相对运动时,可以使得所述灌注组件4000的所述灌注口4200选择性地与一个所述成型腔230对准(即所述灌注口4200与与之对准的所述成型腔230在XY平面上具有相同的坐标),之后,再通过所述第一运动机构5100控制所述灌注组件4000沿Z轴的负方向运动,以使得所述灌注口4200靠近所述模具200,随后就可以向所述成型腔230灌注原料。具体的灌注过程是,所述灌注组件4000先对与之对准的所述成型腔灌注原料,然后再次控制所述灌注组件4000与所述第一载台3100之间通过X方向和/或Y方向的相对运动,使得所述灌注口4200与另一个未经真空填充的所述成型腔230对准,并灌注原料。也就是说,每完成一个成型腔的原料灌注后,就重新控制所述灌注组件4000与所述第一载台3100之间通过X方向和/或Y方向的相对运动,使得所述灌注口4200与下一个未经真空填充的所述成型腔230对准并灌注原料,直至所述模具200上的所有的所述成型腔230内均填充有原料,最后通过所述第一运动机构5100控制所述灌注组件4000沿Z轴的正方向运动,以使得所述灌注口4200远离所述模具200。这样的填充方式,可以准确地对每一个所述成型腔进行填充,减少原料的浪费,同时原料直接进入成型腔,无需缓慢渗入,缩短填充时间,降低生产成本,并且在灌注过程中,即使原料没有完全压入成型腔,也可以在将填充有模具从所述壳体1000移出的过程中(该过程对于模具来说是破真空的过程),利用成 型腔230的内部与外部的压差将原料完全压入成型腔,避免原料在各个成型腔230填充不充分的情形,提高原料填充的一致性,改善最终得到的产品的质量。此外,灌注口4200还使得原料可以呈水滴状喷出,实际使用时可以根据所述成型腔230的开口尺寸对所述灌注口4200的运行参数进行设置,使得所述灌注口4200所喷出的原料的直径小于所述成型腔230的开口尺寸,从而可以使原料顺利地灌注到所述成型腔230内,避免原料喷射至成型腔230的外部而造成浪费,并根据所述成型腔230的容积设置灌注口对每一个成型腔230喷射原料的喷射次数,进而避免原料在各个成型腔230出现填充不充分的情形,提高原料填充的一致性,改善最终得到的产品的质量。优选所述灌注口4200为撞针式喷嘴。When using the filling system to perform vacuum filling of raw materials into the mold 200, the mold 200 is placed on the first stage 3100, and the first sub-cavity 1001 is in a vacuum environment. Then, when the first movement mechanism 5100 is used to control the relative movement between the first stage 3100 and the perfusion assembly 4000 along the X direction and/or the Y direction, the perfusion of the perfusion assembly 4000 can be achieved. The port 4200 is selectively aligned with one of the molding cavities 230 (that is, the filling port 4200 and the molding cavity 230 aligned with it have the same coordinates on the XY plane), and then pass through the first The movement mechanism 5100 controls the filling assembly 4000 to move in the negative direction of the Z-axis, so that the filling port 4200 is close to the mold 200, and then the raw material can be poured into the molding cavity 230. The specific filling process is that the filling assembly 4000 first fills the molding cavity aligned with the raw material, and then again controls the flow between the filling assembly 4000 and the first stage 3100 through the X direction and/or Y The relative movement in the direction aligns the filling port 4200 with the other molding cavity 230 that is not vacuum-filled, and fills the raw material. That is to say, every time the raw material filling of a molding cavity is completed, the relative movement between the filling assembly 4000 and the first stage 3100 through the X direction and/or the Y direction is re-controlled, so that the filling port 4200 Align with the next non-vacuum-filled molding cavity 230 and inject raw materials until all the molding cavities 230 on the mold 200 are filled with raw materials. Finally, the first motion mechanism 5100 controls all the molding cavities 230 . The filling assembly 4000 moves along the positive direction of the Z-axis, so that the filling port 4200 moves away from the mold 200 . This filling method can accurately fill each molding cavity, reducing the waste of raw materials. At the same time, the raw materials directly enter the molding cavity without slowly infiltrating, shortening the filling time, reducing production costs, and during the filling process, even if the raw materials If the mold is not completely pressed into the molding cavity, it can also be used during the process of removing the filled mold from the housing 1000 (this process is a vacuum breaking process for the mold). The pressure difference between the inside and outside of the mold cavity 230 completely presses the raw material into the molding cavity, avoiding insufficient filling of the raw material in each molding cavity 230, improving the consistency of raw material filling, and improving the quality of the final product. In addition, the filling port 4200 also allows the raw material to be sprayed out in the shape of water droplets. In actual use, the operating parameters of the filling port 4200 can be set according to the opening size of the molding cavity 230, so that the filling port 4200 sprays out The diameter of the raw material is smaller than the opening size of the molding cavity 230, so that the raw material can be poured into the molding cavity 230 smoothly, avoiding waste caused by the raw material being sprayed to the outside of the molding cavity 230, and according to the volume of the molding cavity 230 The number of times the filling port injects the raw material into each molding cavity 230 is set to avoid insufficient filling of the raw material in each molding cavity 230, improve the consistency of raw material filling, and improve the quality of the final product. Preferably, the filling port 4200 is a striker-type nozzle.
需要说明的是,本发明实施例中可以采用任意合适的装置或方法判断所述灌注口4200与一个成型腔230是否对准。例如在灌注系统首次启动时,首先利用所述第一运动机构5100的相对运动功能确定所述灌注口4200与第一个所述成型腔230的相对位置关系来确定所述灌注口4200与该第一个所述成型腔230的相对位置关系,并使所述灌注口4200喷射一次原料,并观察原料是否准确进入这一个所述成型腔230,若进入,则认为所述灌注口4200与该所述成型腔230对准。之后,根据其余的所述成型腔230与第一个所述成型腔230的相对位置关系来控制所述第一运动机构5100的运动参数,实现所述灌注口4200依次与其他的所述成型腔230的对准。在其他的实现方式中,也可以通过设置现有技术中的激光对准系统、光学对准系统或其他对准系统等来实现对准的判断,本发明实施例对此不作限定。由于该对准的判断装置或方法不是本发明的改进点,故而此处不作详细介绍。It should be noted that in the embodiment of the present invention, any suitable device or method can be used to determine whether the filling port 4200 is aligned with a molding cavity 230. For example, when the filling system is started for the first time, the relative motion function of the first movement mechanism 5100 is first used to determine the relative positional relationship between the filling port 4200 and the first molding cavity 230 to determine the relationship between the filling port 4200 and the third molding cavity 230 . The relative position of the molding cavity 230 is determined, and the filling port 4200 is used to inject the raw material once, and it is observed whether the raw material accurately enters the molding cavity 230. If it enters, it is considered that the filling port 4200 is in contact with the molding cavity 230. The molding cavity 230 is aligned. Afterwards, the motion parameters of the first motion mechanism 5100 are controlled according to the relative positional relationship between the remaining molding cavities 230 and the first molding cavity 230 to realize that the filling port 4200 is sequentially connected to the other molding cavities. 230 alignment. In other implementations, alignment determination can also be achieved by setting up a laser alignment system, an optical alignment system or other alignment systems in the prior art, which is not limited in the embodiments of the present invention. Since the alignment determination device or method is not an improvement point of the present invention, it will not be described in detail here.
请继续参考图3,多个所述成型腔230阵列式地布置,当所述模具200放置于所述第一载台3100上时,多个所述成型腔230具有多个排和多个列,其中“排”是指多个所述成型腔230平行于Y轴布置,“列”是指多个所述成型腔230平行于X轴布置。针对于此,请返回参考图1及图2,并结合图4,所述第一运动机构5100包括第一驱动组件5110、第二驱动组件5120和第三驱动组件5130。其中,所述第一驱动组件5110与所述第一载台3100连接,并用 于驱使所述第一载台3100沿X方向做往复直线运动。所述第二驱动组件5120与所述第三驱动组件5130连接,所述灌注组件4000与所述第三驱动组件5130连接。所述第二驱动组件5120用于驱使所述第三驱动组件5130和所述灌注组件4000沿Y方向做往复直线运动,以及所述第三驱动组件5130用于驱使所述灌注组件4000沿Z方向做往复直线运动。Please continue to refer to FIG. 3 . A plurality of the molding cavities 230 are arranged in an array. When the mold 200 is placed on the first stage 3100 , the plurality of molding cavities 230 have multiple rows and multiple columns. , where "row" means that the plurality of molding cavities 230 are arranged parallel to the Y-axis, and "column" means that the plurality of molding cavities 230 are arranged parallel to the X-axis. To this end, please refer back to FIG. 1 and FIG. 2 , and combined with FIG. 4 , the first motion mechanism 5100 includes a first driving component 5110 , a second driving component 5120 and a third driving component 5130 . Wherein, the first driving component 5110 is connected to the first stage 3100, and uses To drive the first stage 3100 to make a reciprocating linear motion in the X direction. The second driving component 5120 is connected to the third driving component 5130, and the perfusion component 4000 is connected to the third driving component 5130. The second driving component 5120 is used to drive the third driving component 5130 and the perfusion component 4000 to make reciprocating linear motion in the Y direction, and the third driving component 5130 is used to drive the perfusion component 4000 in the Z direction. Make reciprocating linear motion.
实际工作过程中,所述第一驱动组件5110可先驱使所述第一载台3100沿X方向运动,以带动所述模具200同步地沿X方向运动,并使得所述模具200上的一排所述成型腔230与所述灌注口4200在X方向上对齐(即这一排所述成型腔230与所述灌注口4200在X轴上的坐标相同),然后所述第二驱动组件5120驱使所述第三驱动组件5130及所述灌注组件4000沿Y方向运动,以使得所述灌注口4200逐次地与这一排所述成型腔230中的每一个在Y方向上对齐,也即使得所述灌注口4200逐次地与这一排的每一个所述成型腔230对准(即灌注口4200与与其对准的所述成型腔230在XY平面上具有相同的坐标),且在每一次对准后,通过所述灌注组件4000执行相应的动作以完成相应的所述成型腔230的原料灌注工作。当这一排的所有所述成型腔230均完成原料灌注后,再次通过所述第一驱动组件5110驱使所述第一载台3100沿X方向运动,以使得所述模具200同步地沿X方向运动,并使得另一排所述成型腔230与所述灌注口4200在X方向上对齐,从而可以对所述另一排成型腔230进行原料灌注。这样逐排地对所述模具200上的所有所述成型腔230进行原料灌注,可以减少错位的情况。此外,所述第一运动机构5100的设置方式使得所述第一运动机构5100的体积减小,这有利于减小所述第一子腔1001的空间。应理解,本实施例中还可以先由所述第二驱动组件5120先驱使所述第三驱动组件5130和所述灌注组件4000沿Y方向运动,以使得所述灌注口4200与一列所述成型腔230在Y方向上对齐,再由所述第一驱动组件5110驱使所述第一载台3100沿X方向运动,并带动所述模具200同步地沿X方向运动,以使得这一列上的每一个所述成型腔230逐次地与所述灌注口4200对准,也即逐列地对所有所述成型腔230进行原料灌注。During actual work, the first driving assembly 5110 can first move the first stage 3100 in the X direction to drive the mold 200 to move in the X direction synchronously, and make a row of the mold 200 The molding cavities 230 and the pouring ports 4200 are aligned in the X direction (that is, the row of the molding cavities 230 and the pouring ports 4200 have the same coordinates on the The third driving assembly 5130 and the filling assembly 4000 move in the Y direction, so that the filling port 4200 is successively aligned with each of the row of molding cavities 230 in the Y direction, that is, the The filling port 4200 is aligned with each of the molding cavities 230 in this row one after another (that is, the filling port 4200 and the molding cavity 230 aligned with it have the same coordinates on the XY plane), and in each alignment After calibration, the filling assembly 4000 performs corresponding actions to complete the corresponding raw material filling work of the molding cavity 230 . After all the molding cavities 230 in this row have been filled with raw materials, the first drive assembly 5110 is used to drive the first stage 3100 to move in the X direction again, so that the mold 200 moves in the X direction synchronously. Movement to align the other row of molding cavities 230 with the filling port 4200 in the X direction, so that the other row of molding cavities 230 can be filled with raw materials. In this way, all the molding cavities 230 on the mold 200 are filled with raw materials row by row, thereby reducing misalignment. In addition, the first movement mechanism 5100 is arranged in such a manner that the volume of the first movement mechanism 5100 is reduced, which is beneficial to reducing the space of the first sub-cavity 1001 . It should be understood that in this embodiment, the second driving assembly 5120 can also first move the third driving assembly 5130 and the filling assembly 4000 in the Y direction, so that the filling port 4200 is aligned with a row of the molding components. The cavity 230 is aligned in the Y direction, and the first driving assembly 5110 drives the first stage 3100 to move in the X direction and drives the mold 200 to move in the One of the molding cavities 230 is aligned with the filling port 4200 one after another, that is, all the molding cavities 230 are filled with raw materials in a row.
请继续参考图1及图2,优选地,所述壳体1000还形成有第二子腔1002, 所述第二子腔1002选择性地与所述壳体1000以外的环境连通或隔离。所述第二子腔1002内设有第二模具交接位1002a。所述真空发生系统2000还用于对所述第二子腔1002抽真空。所述载台组件3000还包括第二载台3200,所述第二载台3200用于设置在所述第二子腔1002,且所述第二载台3200上还设有多个模具放置位,每个所述模具放置位可用于放置一个所述模具200。所述运动机构5000还包括第二运动机构5200和第三运动机构5300。所述第二运动机构5200至少部分地设置在所述第二子腔1002,并用于控制所述第二载台3200运动,以使所述第二载台3200进入所述第二子腔1002或至少部分地伸出所述壳体1000,以及选择性地使所述第二载台3200上的一个所述模具放置位与所述第二模具交接位1002a重合。与本实施例中,前述的“所述第一子腔1001选择性地与所述第一子腔以外的环境连通或隔离”是指所述第一子腔1001选择性地与所述第二子腔1002连通或隔离。所述第一子腔1001内设有第一模具交接位1001a,所述第一载台3100能够沿X方向运动至所述第一模具交接位1001a。所述第三运动机构5300用于使所述模具200在所述第二载台3200的与所述第二模具交接位1002a相重合的所述模具放置位与处于所述第一模具交接位1001a的所述第一载台3100之间转移。图1中所示为所述第二载台3200具有两个所述模具放置位,且两个模具放置位上均放置有模具200,其中一个模具放置位与所述第二模具交接位1002a重合,以及所述第一载台3100位于所述第一模具放置位1001处。Please continue to refer to Figures 1 and 2. Preferably, the housing 1000 is also formed with a second sub-cavity 1002. The second sub-cavity 1002 is selectively connected to or isolated from the environment outside the housing 1000 . A second mold transfer position 1002a is provided in the second sub-cavity 1002. The vacuum generating system 2000 is also used to evacuate the second sub-cavity 1002 . The stage assembly 3000 also includes a second stage 3200. The second stage 3200 is used to be arranged in the second sub-cavity 1002, and the second stage 3200 is also provided with a plurality of mold placement positions. , each mold placement position can be used to place one mold 200 . The motion mechanism 5000 also includes a second motion mechanism 5200 and a third motion mechanism 5300. The second movement mechanism 5200 is at least partially disposed in the second sub-cavity 1002 and is used to control the movement of the second stage 3200 so that the second stage 3200 enters the second sub-cavity 1002 or At least partially extend the housing 1000, and selectively make one of the mold placement positions on the second stage 3200 coincide with the second mold transfer position 1002a. In this embodiment, the aforementioned "the first sub-cavity 1001 is selectively connected to or isolated from the environment outside the first sub-cavity" means that the first sub-cavity 1001 is selectively connected to the second sub-cavity. The subcavities 1002 are connected or isolated. A first mold transfer position 1001a is provided in the first sub-cavity 1001, and the first stage 3100 can move in the X direction to the first mold transfer position 1001a. The third movement mechanism 5300 is used to position the mold 200 in the mold placement position of the second stage 3200 that coincides with the second mold transfer position 1002a and in the first mold transfer position 1001a. transferred between the first stages 3100. As shown in Figure 1, the second stage 3200 has two mold placement positions, and molds 200 are placed on both mold placement positions. One of the mold placement positions coincides with the second mold transfer position 1002a. , and the first stage 3100 is located at the first mold placement position 1001.
这里,“所述第二载台3200进入所述第二子腔1002”是指所述第二载台3200全部进入所述第二子腔1002内。“所述第二载台3200至少部分地伸出所述壳体1000”时,所述第二载台3200上的至少一个所述模具放置位位于所述壳体1000的外部。Here, "the second stage 3200 enters the second sub-cavity 1002" means that all of the second stage 3200 enters the second sub-cavity 1002. When "the second stage 3200 at least partially extends out of the housing 1000", at least one mold placement position on the second stage 3200 is located outside the housing 1000.
所述第二载台3200上的模具放置位的数量可以为两个,也可以为更多个。以所述第二载台3200上设有两个所述模具放置位,且当所述第二载台3200至少部分地伸出所述壳体1000时,一个所述模具放置位位于所述壳体1000的外部,另一个所述模具放置位仍位于所述第二子腔1002内为例介绍利用所述灌注系统的使用过程。两个所述模具放置位分别为第一模具放置位和第二 模具放置位。所述使用过程包括:The number of mold placement positions on the second stage 3200 may be two or more. The second stage 3200 is provided with two mold placing positions, and when the second stage 3200 at least partially extends out of the housing 1000, one of the mold placing positions is located on the shell. Outside the body 1000, the other mold placement position is still located in the second sub-cavity 1002 as an example to introduce the use process of the perfusion system. The two mold placement positions are respectively the first mold placement position and the second mold placement position. Mold placement position. The usage process includes:
步骤S1,使所述第二子腔1002与所述壳体1000以外的环境连通。Step S1 , connect the second sub-cavity 1002 to the environment outside the housing 1000 .
步骤S2,通过所述第二运动机构5200控制所述第二载台3200至少部分地伸出所述壳体1000,以使得所述第一模具放置位位于所述壳体1000的外部。In step S2, the second movement mechanism 5200 is used to control the second stage 3200 to at least partially extend out of the housing 1000, so that the first mold placement position is located outside the housing 1000.
步骤S3,将一个所述模具200放置在所述第一模具放置位上,为便于描述,后文中将放置在所述第一模具放置位上的所述模具200称之为第一模具200a(如图1中所标注)。Step S3: Place one of the molds 200 on the first mold placement position. For convenience of description, the mold 200 placed on the first mold placement position will be referred to as the first mold 200a ( as marked in Figure 1).
步骤S4,通过所述第二运动机构5200控制所述第二载台3200运动,以使得所述第二载台3200全部进入所述第二子腔1002,并使得所述第一模具放置位与所述第二模具交接位1002a重合,也就是说,此时所述第一模具200a位于所述第二模具交接位1002a上。Step S4, control the movement of the second stage 3200 through the second movement mechanism 5200, so that the second stage 3200 all enters the second sub-cavity 1002, and the first mold placement position is consistent with that of the second sub-cavity 1002. The second mold transfer position 1002a coincides with each other, that is to say, the first mold 200a is located on the second mold transfer position 1002a at this time.
步骤S5,使所述第二子腔1002与所述壳体1000以外的环境隔离。Step S5 , isolate the second sub-cavity 1002 from the environment outside the housing 1000 .
步骤S6,利用所述真空发生系统2000对所述第一子腔1001及所述第二子腔1002抽真空,直到规定的真空度。可以理解,若所述第一子腔1001在此步骤之前已经与所述第二子腔1002隔离且处于规定的真空度,那么本步骤中仅需对所述第二子腔1002抽真空到规定真空度。所述第二子腔1002内的真空度通常与所述第一子腔1001内的真空度相同,同时在灌注工作状态下所述第一子腔的真空度数值基本保持不变,当所述第二子腔1002处于真空状态时,其真空度也基本保持不变。Step S6: Use the vacuum generating system 2000 to evacuate the first sub-cavity 1001 and the second sub-cavity 1002 until a prescribed vacuum degree. It can be understood that if the first sub-cavity 1001 has been isolated from the second sub-cavity 1002 and is at a specified vacuum level before this step, then in this step only the second sub-cavity 1002 is evacuated to a specified level. Vacuum degree. The vacuum degree in the second sub-cavity 1002 is usually the same as the vacuum degree in the first sub-cavity 1001. At the same time, the vacuum degree value of the first sub-cavity remains basically unchanged under the perfusion working state. When the When the second sub-cavity 1002 is in a vacuum state, its vacuum degree remains basically unchanged.
步骤S7,使所述第一子腔1001与所述第二子腔1002连通。Step S7: Make the first sub-cavity 1001 and the second sub-cavity 1002 communicate.
步骤S8,通过所述第三运动机构5300将处于所述第二模具交接位1002a上的所述第一模具200a转移至所述第一子腔1001并放置在处于所述第一模具交接位1001a的所述第一载台3100上。Step S8, use the third movement mechanism 5300 to transfer the first mold 200a at the second mold transfer position 1002a to the first sub-cavity 1001 and place it at the first mold transfer position 1001a on the first stage 3100.
步骤S9,所述第三运动机构5300完全退回所述第二子腔1002,并使所述第一子腔1001与所述第二子腔1002隔离。In step S9, the third movement mechanism 5300 completely retracts the second sub-cavity 1002 and isolates the first sub-cavity 1001 from the second sub-cavity 1002.
步骤S10:在所述第一子腔1001内,通过所述第一运动组件5100控制所述第一载台3100带动第一模具200a及所述灌注组件4000运动,以及利用所述灌注组件4000对所述第一模具200a灌注原料,并在所述第一模具200a完 成原料灌注后,通过所述第一驱动组件5110驱使所述第一载台310带动第一模具200a沿X方向运动并回到所述第一模具交接位1001a。Step S10: In the first sub-cavity 1001, the first movement component 5100 is used to control the first stage 3100 to drive the first mold 200a and the perfusion component 4000 to move, and the perfusion component 4000 is used to The first mold 200a is filled with raw material, and the first mold 200a is finished After the raw material is poured, the first driving assembly 5110 drives the first stage 310 to drive the first mold 200a to move in the X direction and return to the first mold transfer position 1001a.
步骤S11,使所述第二子腔1002与所述壳体1000以外的环境连通。Step S11 , connect the second sub-cavity 1002 to the environment outside the housing 1000 .
步骤S12,通过所述第二运动机构5200控制所述第二载台3200至少部分地伸出所述壳体1000,以使得所述第二模具放置位位于所述壳体1000的外部。Step S12 , the second movement mechanism 5200 is used to control the second stage 3200 to at least partially extend out of the housing 1000 so that the second mold placement position is located outside the housing 1000 .
步骤S13,在所述第二模具放置位上放置另一个模具200。后文中将放置在所述第二模具放置位上的模具200被称之为第二模具200b。Step S13: Place another mold 200 on the second mold placement position. The mold 200 placed on the second mold placement position will be referred to as the second mold 200b in the following.
步骤S14,通过所述第二运动机构5200控制所述第二载台3200全部进入所述第二子腔1002,以使得所述第二模具200b进入所述第二子腔1002,同时所述第一模具放置位仍与所述第二模具交接位1002a重合。Step S14, the second movement mechanism 5200 is used to control the second stage 3200 to enter the second sub-cavity 1002, so that the second mold 200b enters the second sub-cavity 1002, and at the same time, the second stage 3200 is controlled to enter the second sub-cavity 1002. A mold placement position still coincides with the second mold transfer position 1002a.
步骤S15,使所述第二子腔1002与所述壳体1000以外的环境隔离,并利用所述真空发生系统2000对所述第二子腔1002抽真空到规定真空度。In step S15, the second sub-cavity 1002 is isolated from the environment outside the housing 1000, and the vacuum generating system 2000 is used to evacuate the second sub-cavity 1002 to a prescribed vacuum degree.
步骤S16:使所述第一子腔1001与所述第二子腔1002连通。Step S16: Make the first sub-cavity 1001 and the second sub-cavity 1002 communicate.
步骤S17,通过所述第三运动机构5300将已经处于所述第一模具交接位1001a上的所述第一载台3200所承载的已完成原料灌注的所述第一模具200a转移至所述第一模具放置位。Step S17, use the third movement mechanism 5300 to transfer the first mold 200a that has been filled with raw materials and is carried by the first carrier 3200 that is already on the first mold transfer position 1001a to the third mold transfer position 1001a. A mold placement position.
步骤S18,通过所述第二运动机构5200控制所述第二载台3200运动以使所述第二模具放置位与所述第二模具交接位1002a重合。In step S18, the second movement mechanism 5200 is used to control the movement of the second stage 3200 so that the second mold placement position coincides with the second mold transfer position 1002a.
步骤S19,通过所述第三运动机构5300将所述第二模具200b转移至仍位于所述第一模具交接位1001a的所述第一载台3100上。In step S19, the second mold 200b is transferred to the first stage 3100 still located at the first mold transfer position 1001a through the third movement mechanism 5300.
步骤S20所述第三运动机构5300完全退回第二子腔1002,使所述第一子腔1001与所述第二子腔1002隔离。In step S20, the third movement mechanism 5300 completely retracts the second sub-cavity 1002 to isolate the first sub-cavity 1001 from the second sub-cavity 1002.
步骤S21,使所述第二模具200b在所述第二子腔1002内进行原料填充,并在填充完成后使所述第一载台3100重新回到所述第一模具交接位1001a。In step S21, the second mold 200b is filled with raw materials in the second sub-cavity 1002, and after the filling is completed, the first stage 3100 is returned to the first mold transfer position 1001a.
步骤S22,使所述第二子腔1002与所述壳体1000以外的环境连通。Step S22 , connect the second sub-cavity 1002 to the environment outside the housing 1000 .
步骤S23,通过第二运动机构5200控制所述第二载台3200运动,以使所述第一模具放置位位于所述壳体1000的外部。Step S23 , the second movement mechanism 5200 is used to control the movement of the second stage 3200 so that the first mold placement position is located outside the housing 1000 .
步骤S24,对所述第一模具放置位上已经完成真空填充的所述第一模具 200a下料。Step S24: Place the first mold that has been vacuum filled on the first mold. 200a blanking.
步骤S25,所述第一模具放置位上放置另一个未经真空填充的第一模具200a。Step S25: Place another first mold 200a without vacuum filling on the first mold placement position.
步骤S26,通过第二运动机构5200控制所述第二载台3200运动,以使所述第一模具放置位全部进入所述第二子腔1002,此时所述第二模具放置位仍与所述第二模具交接位1002a重合。Step S26, the second movement mechanism 5200 is used to control the movement of the second stage 3200 so that all the first mold placement positions enter the second sub-cavity 1002. At this time, the second mold placement positions are still in contact with the second sub-cavity 1002. The second mold transfer position 1002a overlaps.
步骤S27:使所述第二子腔1002与所述壳体1000以外的环境隔离,并对所述第二子腔1002抽真空到规定真空度。Step S27: Isolate the second sub-cavity 1002 from the environment outside the housing 1000, and evacuate the second sub-cavity 1002 to a prescribed vacuum degree.
步骤S28,使所述第一子腔1001与所述第二子腔1002连通。Step S28: Make the first sub-cavity 1001 and the second sub-cavity 1002 communicate.
步骤S29,通过所述第三运动机构5300将已完成原料灌注的所述第二模具200b转移至所述第二子腔1002并放置于所述第二模具放置位。In step S29, the second mold 200b that has been filled with raw materials is transferred to the second sub-cavity 1002 through the third movement mechanism 5300 and placed in the second mold placement position.
步骤S30,通过所述第二运动机构5200控制所述第二载台3200运动,以使所述第一模具放置位与所述第二模具交接位1002a重合。In step S30, the second movement mechanism 5200 is used to control the movement of the second stage 3200 so that the first mold placement position coincides with the second mold transfer position 1002a.
步骤S31,通过所述第三运动机构5300将处于所述第一模具放置位的另一个所述第一模具200a转移至所述第一载台3200上。In step S31, the third movement mechanism 5300 is used to transfer the other first mold 200a in the first mold placement position to the first stage 3200.
步骤S32,所述第三运动机构5300完全退回第二子腔1002,使所述第一子腔1001与所述第二子腔1002隔离。Step S32, the third movement mechanism 5300 completely retracts the second sub-cavity 1002 to isolate the first sub-cavity 1001 from the second sub-cavity 1002.
步骤S33,在所述第一子腔1001内对另一个所述第一模具200a进行原料灌注,并在另一个所述第一模具200a完成原料灌注后,使所述第一载台3100回到所述第一模具交接位1001a。Step S33: Fill the other first mold 200a with raw materials in the first sub-cavity 1001, and after the other first mold 200a completes the raw material filling, return the first stage 3100 to The first mold transfer position 1001a.
步骤S34,使所述第二子腔1002与所述壳体1000以外的环境连通。Step S34 , connect the second sub-cavity 1002 to the environment outside the housing 1000 .
步骤S35,通过所述第二运动机构5200控制所述第二载台3200运动,以使所述第二模具放置位位于所述壳体1000的外部。Step S35 , the second movement mechanism 5200 is used to control the movement of the second stage 3200 so that the second mold placement position is located outside the housing 1000 .
步骤S36,对已完成真空填充的所述第二模具200b进行卸料。Step S36: Unload the second mold 200b that has been vacuum filled.
步骤S37,在所述第二模具放置位上放置另一个未经真空填充的第二模具200b。Step S37: Place another second mold 200b without vacuum filling on the second mold placement position.
步骤S38,通过所述第二运动机构5200控制所述第二载台3200全部进入所述第二子腔1002,以使得所述第二模具200b进入所述第二子腔1002,同 时所述第一模具放置位仍与所述第二模具交接位1002a重合。Step S38, control the second stage 3200 to enter the second sub-cavity 1002 through the second movement mechanism 5200, so that the second mold 200b enters the second sub-cavity 1002. At the same time, At this time, the first mold placement position still coincides with the second mold transfer position 1002a.
步骤S39,使所述第二子腔1002与所述壳体1000以外的环境隔离,并利用所述真空发生系统2000对所述第二子腔1002抽真空到规定真空度。In step S39, the second sub-cavity 1002 is isolated from the environment outside the housing 1000, and the vacuum generating system 2000 is used to evacuate the second sub-cavity 1002 to a prescribed vacuum degree.
之后重复所述步骤S16至所述步骤S39,以连续地对多个所述模具200进行原料灌注。Thereafter, steps S16 to S39 are repeated to continuously inject raw materials into multiple molds 200 .
上述过程中,所述步骤S11至所述步骤S15在所述步骤S10的执行过程中执行,所述步骤S22至所述步骤S27在所述步骤S21的执行过程中执行,以及,所述步骤S34至所述步骤S39在所述步骤S33的执行过程中执行。In the above process, the steps S11 to S15 are executed during the execution of step S10, the steps S22 to S27 are executed during the execution of step S21, and the step S34 Step S39 is executed during the execution of step S33.
通过如上的使用过程可知,在所述第一子腔1001内对一个所述模具200进行原料灌注的过程中,可以对一个已经完成了原料灌注的所述模具200下料,以及对一个尚未进行原料灌注的所述模具200上料。也就是说,填充过程与上料过程同步执行,以及填充过程与下料过程同步执行,并且无需重复地对所述第一子腔1001进行抽真空,这可以提高整个生产过程的生产节拍,进一步达到提高生产效率的目的。It can be seen from the above usage process that during the process of filling a mold 200 with raw materials in the first sub-cavity 1001, a mold 200 that has completed raw material pouring can be unloaded, and a mold 200 that has not yet been filled with raw materials can be unloaded. The mold 200 into which raw materials are poured is loaded. That is to say, the filling process is executed synchronously with the loading process, and the filling process is executed synchronously with the unloading process, and the first sub-cavity 1001 does not need to be evacuated repeatedly, which can improve the production rhythm of the entire production process, and further To achieve the purpose of improving production efficiency.
接下去,对所述灌注系统的各个部件的结构做进一步说明。应理解,以下描述的仅是各个部件的可选结构,并不是必须的构造,因此不应对本发明构成不当限定。Next, the structure of each component of the perfusion system will be further described. It should be understood that what is described below is only an optional structure of each component, not a required structure, and therefore should not be improperly limited to the present invention.
请继续参考图1及图2,所述壳体1000包括外壳1100和分隔板1200。所述外壳1100形成内腔,所述分隔板1200设置在所述内腔中,并将所述内腔分割为所述第一子腔1001和所述第二子腔1002。所述分隔板1100上设有连通所述第一子腔1001和所述第二子腔1002的第一窗口(图中未示出),所述外壳1100上设有与所述第二子腔1200连通的第二窗口(图中未示出)。Please continue to refer to FIG. 1 and FIG. 2 . The housing 1000 includes a shell 1100 and a partition plate 1200 . The housing 1100 forms an inner cavity, and the partition plate 1200 is disposed in the inner cavity and divides the inner cavity into the first sub-cavity 1001 and the second sub-cavity 1002 . The partition plate 1100 is provided with a first window (not shown in the figure) that communicates the first sub-cavity 1001 and the second sub-cavity 1002, and the housing 1100 is provided with a first window connected to the second sub-cavity 1002. The cavity 1200 communicates with a second window (not shown in the figure).
于本实施例中,所述分隔板1200和所述第一窗口均可平行于XZ平面,也即所述第一子腔1001和所述第二子腔1002沿Y方向排布。此外,所述第二窗口亦可平行于XZ平面。In this embodiment, both the partition plate 1200 and the first window may be parallel to the XZ plane, that is, the first sub-cavity 1001 and the second sub-cavity 1002 are arranged along the Y direction. In addition, the second window can also be parallel to the XZ plane.
所述灌注系统还包括封闭组件(图中未标注),所述封闭组件包括第一封闭组件6100(如图5至图7所标注)和第二封闭组件6200。所述第一封闭组件6100用于选择性地封闭所述第一窗口或解除对所述第一窗口的封闭。应理 解,当所述第一封闭组件6100封闭所述第一窗口时,所述第一子腔1001与所述第二子腔1002隔离而形成密闭腔室,当所述第一封闭组件6100解除对所述第一窗口的封闭时,所述第一子腔1001与所述第二子腔1002相互连通,此时允许所述第三运动机构5300控制所述模具200穿过所述第一窗口,以在所述第二载台3200的与所述第二模具交接位1002a相重合的所述模具放置位与处于所述第一模具交接位1001a的所述第一载台3100之间转移。所述第二封闭组件6200选择性地封闭所述第二窗口或解除对所述第二窗口的封闭。当所述第二封闭组件6200封闭所述第二窗口时,所述第二子腔1002与所述壳体1000以外的环境隔离,当所述第二封闭组件6200解除对所述第二窗口的封闭时,所述第二子腔1002与所述壳体1000以外的环境连通,以允许所述第二载台3200至少部分地穿过所述第二窗口以伸出所述壳体1000或完全进入所述第二子腔。The perfusion system also includes a closure component (not labeled in the figure), which includes a first closure component 6100 (labeled in Figures 5 to 7) and a second closure component 6200. The first closing component 6100 is used to selectively close the first window or unblock the first window. It should be reasonable Solution: When the first closing component 6100 closes the first window, the first sub-cavity 1001 and the second sub-cavity 1002 are isolated to form a sealed chamber. When the first closing component 6100 releases the When the first window is closed, the first sub-cavity 1001 and the second sub-cavity 1002 are connected to each other. At this time, the third movement mechanism 5300 is allowed to control the mold 200 to pass through the first window, To transfer between the mold placement position of the second stage 3200 that coincides with the second mold transfer position 1002a and the first stage 3100 at the first mold transfer position 1001a. The second closing component 6200 selectively closes the second window or unlocks the second window. When the second closing component 6200 closes the second window, the second sub-cavity 1002 is isolated from the environment outside the housing 1000. When the second closing component 6200 releases the second window, When closed, the second sub-cavity 1002 is connected to the environment outside the housing 1000 to allow the second stage 3200 to at least partially pass through the second window to extend out of the housing 1000 or completely. Enter the second sub-cavity.
图5示出了一实施例所提供的第一封闭组件6100的结构示意图。如图5所示,所述第一封闭组件6100包括第一密封门6110和第六驱动部6120,所述第六驱动部6120与所述壳体1000连接。所述第六驱动部6120还与所述第一密封门6110连接,且用于驱使所述第一密封门6110沿平行于所述第一窗口的方向做往复直线运动,以覆盖或偏离所述第一窗口。应理解,所述第一封闭组件6100还包括密封圈(图中未示出),当所述第一封闭组件6100封闭所述第一窗口时,所述密封圈环绕所述第一窗口,且被夹紧于所述分隔板1200和所述第一密封门6110之间,保证密封效果。所述“平行于所述第一窗口的方向”可以是所述第一方向(即X方向),也可以是所述第三方向(即Z方向),后文中以所述“平行于所述第一窗口的方向”为所述第三方向也即Z方向为例进行说明。FIG. 5 shows a schematic structural diagram of the first closing assembly 6100 provided by an embodiment. As shown in FIG. 5 , the first closing assembly 6100 includes a first sealing door 6110 and a sixth driving part 6120 , and the sixth driving part 6120 is connected to the housing 1000 . The sixth driving part 6120 is also connected to the first sealed door 6110, and is used to drive the first sealed door 6110 to make a reciprocating linear motion in a direction parallel to the first window to cover or deviate from the first window. First window. It should be understood that the first closing assembly 6100 also includes a sealing ring (not shown in the figure). When the first closing assembly 6100 closes the first window, the sealing ring surrounds the first window, and It is clamped between the partition plate 1200 and the first sealing door 6110 to ensure the sealing effect. The "direction parallel to the first window" may be the first direction (i.e., X direction) or the third direction (i.e., Z direction). In the following, "parallel to the direction of The "direction of the first window" is the third direction, that is, the Z direction, as an example for explanation.
当所述第一密封门6110与所述分隔板1200的距离极小时,所述第一密封门6110在Z方向上移动,且当所述第一密封门6110与所述密封圈接触时,所述密封圈的与所述第一密封门6110接触的部分即被压紧,但这样会对所述密封圈造成较为严重的磨损,不利于长期使用。基于此,所述第一封闭组件6100还包括第七驱动部6130,所述第七驱动部6130与所述第一密封门6110 连接,并用于驱使所述第一密封门6110沿垂直于所述第一窗口的方向做往复直线运动,以靠近或远离所述分隔板1200。于本实施例中,所述“垂直于所述第一窗口的方向”为所述第二方向,也即Y方向。When the distance between the first sealing door 6110 and the partition plate 1200 is extremely small, the first sealing door 6110 moves in the Z direction, and when the first sealing door 6110 contacts the sealing ring, The part of the sealing ring that is in contact with the first sealing door 6110 is compressed, but this will cause serious wear and tear to the sealing ring, which is not conducive to long-term use. Based on this, the first closing assembly 6100 further includes a seventh driving part 6130, the seventh driving part 6130 and the first sealing door 6110 is connected and used to drive the first sealing door 6110 to make a reciprocating linear motion in a direction perpendicular to the first window to approach or move away from the partition plate 1200 . In this embodiment, the "direction perpendicular to the first window" is the second direction, that is, the Y direction.
具体地,请继续参考图5,所述第一封闭组件6100还包括第二导向部6140、第二接合部6150和第三导向部6160。其中,所述第二导向部6140与所述壳体1000连接,并沿Z方向延伸。所述第二接合部6150与所述第二导向部6140连接,且所述第二接合部6150能在所述第二导向部6140的限制下沿Z方向运动。所述第三导向部6160的一端与所述第一密封门6110连接,另一端与所述第二接合部6150连接,所述第三导向部6160沿Y延伸,并能在所述第二接合部6150上沿Y方向运动。所述第六驱动部6120与所述第二接合部6150连接,以驱使所述第二接合部6150沿Z方向做往复直线运动,进而带动所述第一密封门6110做往复直线运动。所述第七驱动部6130设置在所述第二接合部6150上,并与所述第一密封门6110连接。Specifically, please continue to refer to FIG. 5 , the first closing assembly 6100 further includes a second guide part 6140 , a second joint part 6150 and a third guide part 6160 . The second guide portion 6140 is connected to the housing 1000 and extends along the Z direction. The second joint part 6150 is connected to the second guide part 6140, and the second joint part 6150 can move in the Z direction under the restriction of the second guide part 6140. One end of the third guide part 6160 is connected to the first sealing door 6110, and the other end is connected to the second joint part 6150. The third guide part 6160 extends along Y and can be connected to the second joint part 6150. 6150 moves along the Y direction. The sixth driving part 6120 is connected to the second joint part 6150 to drive the second joint part 6150 to make a reciprocating linear motion in the Z direction, thereby driving the first sealing door 6110 to make a reciprocating linear motion. The seventh driving part 6130 is provided on the second joint part 6150 and connected with the first sealing door 6110 .
更详细地,所述第一封闭组件6100还优选包括门框结构,所述第六驱动部6120通过所述门框结构与所述壳体1000连接。所述门框结构具体包括第一连接板6171、连接座6172、第二连接板6173、浮动头6174、和第三连接板6175。可选地,所述第一连接板6171与所述壳体1000连接。所述连接座6172与所述第一连接板6171连接。所述第二连接板6173的数量为两个,并连接于所述第一连接板6171在X方向上的相对两端,且每个所述第二连接板6173均延伸至所述第一子腔1001。替代性地,所述第二连接部6173延伸进入所述第二子腔1002。所述第三连接板6175位于所述壳体1000的内腔中,且与所述第二接合部6150连接。所述浮动头6174设置在所述第三连接板6175上。所述第二导向部6140的数量为两个,两个所述第二导向部6140分别设置在两个所述第二连接板6173上(也即所述第二导向部6140通过所述门框结构与所述壳体1000连接),且所述第二导向部6140可以是导轨。所述第二接合部6150为U形结构,并包括相对设置的两个结合板6151,于本实施例中,两个所述结合板6151所述在X方向上的相对布置,并分别与一个所述第二导向部6140可滑动地连接。所述第一密封门6110同时与两个所述接合板 6151连接。所述第六驱动部6120包括气缸,该气缸被称之为第一气缸,所述第一气缸的缸体可设置在所述壳体1000的外部并与所述连接座6172连接,所述第一气缸的活塞杆沿Z方向的负方向延伸,并依次穿过所述连接座6172、所述第一连接板6171、所述壳体1000的顶壁后与所述浮动头6174连接。通过设置所述浮动头6174,可以避免因各个零部件之间的加工误差导致的装配误差。通过所述第一气缸的所述活塞杆的伸缩运动驱使所述第二接合部6150在两个所述第二导向部6140的限制性沿Z方向做往复直线运动,进而驱使所述第一密封门6110沿Z方向做往复直线运动,以覆盖或偏离所述第一窗口。这里“覆盖”的含义是指,在垂直于Y方向的平面(即XZ平面)上,所述第一窗口的投影完全位于所述第一密封门6110的投影的内侧。另外,当所述第一密封门6110偏离所述第一窗口时,在垂直于Y方向的平面上,所述第一窗口的投影至少部分地位于所述第一密封门6110的投影的外侧。In more detail, the first closing assembly 6100 preferably further includes a door frame structure, and the sixth driving part 6120 is connected to the housing 1000 through the door frame structure. The door frame structure specifically includes a first connecting plate 6171, a connecting seat 6172, a second connecting plate 6173, a floating head 6174, and a third connecting plate 6175. Optionally, the first connecting plate 6171 is connected to the housing 1000 . The connection base 6172 is connected to the first connection plate 6171 . The number of the second connecting plates 6173 is two, and they are connected to the opposite ends of the first connecting plate 6171 in the X direction, and each of the second connecting plates 6173 extends to the first sub-section. Cavity 1001. Alternatively, the second connection portion 6173 extends into the second sub-cavity 1002 . The third connecting plate 6175 is located in the inner cavity of the housing 1000 and is connected to the second joint portion 6150 . The floating head 6174 is provided on the third connecting plate 6175. The number of the second guide parts 6140 is two, and the two second guide parts 6140 are respectively provided on the two second connecting plates 6173 (that is, the second guide parts 6140 pass through the door frame structure connected to the housing 1000), and the second guide part 6140 may be a guide rail. The second joint part 6150 has a U-shaped structure and includes two joining plates 6151 arranged oppositely. In this embodiment, the two joining plates 6151 are arranged oppositely in the X direction and are respectively connected with one The second guide portion 6140 is slidably connected. The first sealing door 6110 simultaneously communicates with the two joining plates 6151 connections. The sixth driving part 6120 includes a cylinder, which is called a first cylinder. The cylinder of the first cylinder can be disposed outside the housing 1000 and connected to the connection base 6172. The third cylinder The piston rod of a cylinder extends in the negative direction of the Z direction, passes through the connecting seat 6172, the first connecting plate 6171, and the top wall of the housing 1000 in order, and is connected to the floating head 6174. By arranging the floating head 6174, assembly errors caused by processing errors between various components can be avoided. The telescopic movement of the piston rod of the first cylinder drives the second joint part 6150 to make a reciprocating linear motion in the Z direction within the constraints of the two second guide parts 6140, thereby driving the first seal. The door 6110 makes a reciprocating linear motion along the Z direction to cover or deviate from the first window. The meaning of "covering" here means that on the plane perpendicular to the Y direction (ie, the XZ plane), the projection of the first window is completely inside the projection of the first sealing door 6110 . In addition, when the first sealing door 6110 deviates from the first window, the projection of the first window is at least partially located outside the projection of the first sealing door 6110 on a plane perpendicular to the Y direction.
进一步地,每个所述结合板6151上均设有贯穿孔(图中未标注),且每个所述贯穿孔处分别设有轴承座6181。两个第二接合板6151上所述轴承座6181对称设置。所述第三导向部6160可以是导向轴,所述第三导向部6160的数量至少为两个,并分别与所述第一密封门6110在X方向上的两侧连接,且每个所述第三导向座6160还穿过所述结合板6151上的所述贯穿孔,并与相应的轴承座6181连接,且所述第三导向部6160可在所述轴承座6181的限制下沿Y方向做往复直线运动。此外,所述第一密封门6110上设有丝杆螺母6182,所述第七驱动部6130包括电机和设置在该电机的输出端的丝杆,所述第七驱动部6130的所述电机可被称之为第一电机6131,其丝杆被称之为第一丝杆6132,所述第一丝杆6132沿Y方向延伸。所述第一电机6131连接于所述第二接合部6150上,所述第一丝杆6132穿过所述第二接合部6150并与所述丝杆螺母6182螺纹配合以进行螺旋传动。当所述第一电机6131沿第一预定方向例如顺时针方向旋转时,所述第一密封门6110便可沿远离所述分隔板1200的方向运动,反过来,当所述第一电机6131反向旋转即逆时针方向旋转时,所述第一密封门6110沿靠近所述分隔板1200的方向运动。所述第一电机6131的数量为两个,两个所述第一电机6131分别设置在两个所述第二接 合部6150上。Further, each of the combination plates 6151 is provided with a through hole (not marked in the figure), and each of the through holes is provided with a bearing seat 6181. The bearing seats 6181 are symmetrically arranged on the two second joint plates 6151. The third guide portion 6160 may be a guide shaft. The number of the third guide portion 6160 is at least two, and they are respectively connected to both sides of the first sealing door 6110 in the X direction, and each of the third guide portions 6160 The third guide seat 6160 also passes through the through hole on the combination plate 6151 and is connected to the corresponding bearing seat 6181, and the third guide portion 6160 can move along the Y direction under the restriction of the bearing seat 6181. Make reciprocating linear motion. In addition, the first sealed door 6110 is provided with a screw nut 6182. The seventh driving part 6130 includes a motor and a screw provided at the output end of the motor. The motor of the seventh driving part 6130 can be It is called the first motor 6131, and its screw rod is called the first screw rod 6132. The first screw rod 6132 extends along the Y direction. The first motor 6131 is connected to the second joint part 6150. The first screw rod 6132 passes through the second joint part 6150 and threadably cooperates with the screw nut 6182 for screw transmission. When the first motor 6131 rotates in a first predetermined direction, such as clockwise, the first sealing door 6110 can move in a direction away from the partition plate 1200. Conversely, when the first motor 6131 During reverse rotation, that is, counterclockwise rotation, the first sealing door 6110 moves in a direction close to the partition plate 1200 . The number of the first motors 6131 is two, and the two first motors 6131 are respectively arranged on the two second connections. Part 6150.
也就是说,当所述第一窗口未被封闭时,可以通过如下的操作来控制所述第一封闭组件6100封闭所述第一窗口:通过所述第一气缸推动所述第二接合部6150沿Z方向的负方向运动,以带动所述第一密封门6110沿Z方向的负方向运动,并使得所述第一密封门6110覆盖所述第一窗口。通过所述第一电机6131及所述第一丝杆6132驱使所述第一密封门6110沿靠近所述分隔板1200的方向(若所述第一密封门6110位于所述第一子腔1100,则该靠近所述分隔板1200的方向为Y方向的正方向,若所述第一密封门6110位于所述第二子腔1200,则该靠近所述分隔板1200的方向为Y方向的负方向)运动,以使所述第一密封门6110和所述分隔板1200夹紧所述密封圈。所述第一密封门6110沿Z方向的运动和沿Y方向的运动可以同步进行,也可以先进行沿Z方向的运动,再进行沿Y方向的运动。That is to say, when the first window is not closed, the first closing component 6100 can be controlled to close the first window through the following operation: pushing the second joint part 6150 through the first cylinder Move in the negative direction of the Z direction to drive the first sealing door 6110 to move in the negative direction of the Z direction, and make the first sealing door 6110 cover the first window. The first motor 6131 and the first screw rod 6132 drive the first sealing door 6110 in a direction close to the partition plate 1200 (if the first sealing door 6110 is located in the first sub-cavity 1100 , then the direction close to the partition plate 1200 is the positive direction of the Y direction. If the first sealing door 6110 is located in the second sub-cavity 1200, then the direction close to the partition plate 1200 is the Y direction. (negative direction) movement, so that the first sealing door 6110 and the partition plate 1200 clamp the sealing ring. The movement of the first sealing door 6110 along the Z direction and the movement along the Y direction can be performed simultaneously, or the first sealing door 6110 can move along the Z direction first and then move along the Y direction.
可以理解,反向的操作可以使得解除所述第一封闭组件6100对所述第一窗口的封闭。具体是,通过所述第一电机6131及所述第一丝杆6132驱使所述第一密封门6110沿远离所述分隔板1200的方向运动,以解除施加在所述密封圈上的夹紧力。以及通过所述第一气缸拉动所述第二接合部6150沿Z方向的正方向运动,以带动所述第一密封门6110沿Z方向的正方向运动,并使得所述第一密封门6110完全偏离所述第一窗口。同样地,所述第一密封门6110在两个方向上的运动可同步执行,也可以先执行在Y方向上的运动,然后再执行在Z方向上的运动。It can be understood that the reverse operation can cause the first closing component 6100 to release the sealing of the first window. Specifically, the first motor 6131 and the first screw 6132 drive the first sealing door 6110 to move in a direction away from the partition plate 1200 to release the clamping applied on the sealing ring. force. And the first cylinder pulls the second joint part 6150 to move in the positive direction of the Z direction to drive the first sealing door 6110 to move in the positive direction of the Z direction, and makes the first sealing door 6110 completely offset from the first window. Similarly, the movement of the first sealing door 6110 in two directions may be performed simultaneously, or the movement in the Y direction may be performed first, and then the movement in the Z direction may be performed.
在一种替代性的实现方式中,请参考图6及图7,所述第六驱动部6120包括电机和连接于所述电机的输出端的丝杆,该电机被称之为第二电机6121,丝杆被称之为第二丝杆6122,所述第二丝杆6122沿Z方向延伸。所述第二电机6121设置在一个所述第二连接板6173上,所述第二丝杆6122沿所述Z方向延伸。靠近所述第二电机6121的所述结合板6151可包括凸出部6152,所述凸出部6152上设置第一螺纹连接部(图中未示出),所述第一螺纹连接部例如是螺纹通孔或丝杆螺母,所述凸出部6152通过所述第一螺纹连接部套设在所述第二丝杆6122上,并与所述第二丝杆6122螺纹配合以进行螺旋传动。 可以理解,该实现方式中,设有所述第二电机6122的所述第二连接板6173上也可以不设置所述第二导向部(也即,所述第二导向部6140的数量为一个,且所述第二导向部6140与所述第二电机位于不同的所述第二连接部6173上)。或者,在另一种替代性的实现方式中,所述第六驱动部可以是滑台气缸,该滑台气缸的缸体设置在一个所述第二连接板上,且所述滑台气缸的滑台与一个所述第二接合部连接(图中未示出)。可以理解,在这两种替代性的实现方式中均无需设置所述连接座、所述浮动头及所述第三连接板,也就是说,所述连接座、所述浮动头及所述第三连接板并不是必须的结构。In an alternative implementation, please refer to Figures 6 and 7. The sixth driving part 6120 includes a motor and a screw rod connected to the output end of the motor. The motor is called a second motor 6121. The screw rod is called the second screw rod 6122, and the second screw rod 6122 extends along the Z direction. The second motor 6121 is disposed on one of the second connecting plates 6173, and the second screw rod 6122 extends along the Z direction. The combination plate 6151 close to the second motor 6121 may include a protruding portion 6152, and a first threaded connection portion (not shown in the figure) is provided on the protruding portion 6152. The first threaded connection portion is, for example, Threaded through hole or screw nut, the protruding portion 6152 is sleeved on the second screw 6122 through the first threaded connection portion, and threadably cooperates with the second screw 6122 for screw transmission. It can be understood that in this implementation, the second connecting plate 6173 provided with the second motor 6122 may not be provided with the second guide part (that is, the number of the second guide part 6140 is one). , and the second guide part 6140 and the second motor are located on different second connection parts 6173). Or, in another alternative implementation, the sixth driving part may be a slide cylinder, the cylinder of the slide cylinder is disposed on one of the second connecting plates, and the slide cylinder The sliding table is connected to one of the second joint parts (not shown in the figure). It can be understood that in these two alternative implementations, there is no need to provide the connecting base, the floating head and the third connecting plate. That is to say, the connecting base, the floating head and the third connecting plate The three-connection plate is not a necessary structure.
请返回参考图1,所述第二封闭组件6200包括第八驱动部6210和第二密封门6220,所述第八驱动部6210设置在所述外壳1100上,并与所述第二密封门6220连接,所述第八驱动部6210用于驱使所述第二密封门6220沿垂直于所述第二窗口的方向做往复执行运动,以靠近或远离所述外壳1100。所述第八驱动部6210还用于驱使所述第二密封门6220绕第二轴线往复旋转,以覆盖或偏离所述第二窗口。所述第二轴线沿垂直于所述第二窗口的方向延伸。于本实施例中,所述“垂直于所述第二窗口的方向”是指所述第二方向,也即Y方向。以及,所述第二密封门6220“覆盖”所述第二窗口的含义是指,在垂直于所述第二轴线的平面(也即XZ平面)上,所述第二窗口的投影完全地位于所述第二密封门6220的投影的内侧。那么当所述第二密封门6220“偏离”所述第二窗口时,在XZ平面上,所述第二窗口的投影至少部分地位于所述第二密封门6220的投影的外侧。优选地,所述第八驱动部6210为旋转夹紧气缸。此外,所述第二封闭组件6200也包括密封圈,当所述第二封闭组件6200封闭所述第二窗口时,所述密封圈环绕所述第二窗口,且被夹紧于所述外壳1100与所述第二密封门6220之间。Please refer back to FIG. 1 . The second closing assembly 6200 includes an eighth driving part 6210 and a second sealing door 6220 . The eighth driving part 6210 is disposed on the housing 1100 and is connected with the second sealing door 6220 Connected, the eighth driving part 6210 is used to drive the second sealing door 6220 to reciprocate in a direction perpendicular to the second window to approach or move away from the housing 1100 . The eighth driving part 6210 is also used to drive the second sealing door 6220 to reciprocate around the second axis to cover or deviate from the second window. The second axis extends in a direction perpendicular to the second window. In this embodiment, the "direction perpendicular to the second window" refers to the second direction, that is, the Y direction. And, the meaning of the second sealed door 6220 "covering" the second window means that on the plane perpendicular to the second axis (that is, the XZ plane), the projection of the second window is completely located on The inner side of the projection of the second sealed door 6220. Then when the second sealing door 6220 "deviates" from the second window, the projection of the second window is at least partially located outside the projection of the second sealing door 6220 on the XZ plane. Preferably, the eighth driving part 6210 is a rotary clamping cylinder. In addition, the second closing assembly 6200 also includes a sealing ring. When the second closing assembly 6200 closes the second window, the sealing ring surrounds the second window and is clamped to the housing 1100 and the second sealed door 6220.
本发明实施例对第一运动机构5100的结构没有特殊限定。图4示出了一种可选的结构。请参考图4,所述第一驱动组件5110包括第一驱动部,所述第一驱动部可包括电机和连接于所述电机的输出端的丝杆,所述第一驱动部的电机可以被称之为第三电机5111、丝杆可以被称之第三丝杆5112,所述第三丝杆5112沿X方向延伸。所述第一载台3100上可设置第二螺纹连接部(图 中未示出),所述第二螺纹连接部是螺纹通孔或丝杆螺母。所述第三电机5111连接在所述第一子腔1001的腔壁上,所述第三丝杆5112穿过所述第一载台3100的第一所述螺纹连接部,并与所述第二螺纹连接部螺纹配合以进行螺旋传动。也就是说,可以通过所述第三电机5111的正向旋转及反向旋转控制所述第一载台3100沿X方向做往复直线运动。所述第二驱动组件5120包括第二驱动部,所述第二驱动部可包括电机和连接于所述电机的输出端的丝杆,所述第二驱动部的所述电机可以被称之为第四电机5121、丝杆被称之为第四丝杆5122。所述第四电机5121连接于所述第一子腔1001的腔壁上,所述第四丝杆5122沿Y方向延伸。所述第三驱动组件5130包括第三驱动部和第一连接件5131,所述第三驱动部包括电机和连接于电机输出端的丝杆,所述第三驱动部的所述电机被称之为第五电机5132、丝杆被称之为第五丝杆5133。所述第一连接件5131上设有第三螺纹连接部(图中未示出),例如螺纹连接孔或丝杆螺母,所述连接件5131通过所述第三螺纹连接部套接于所述第四丝杆5212上,并与所述第四丝杆5212螺纹配合以进行螺旋传动。所述第五电机5132与所述第一连接件5131连接,所述第五丝杆5133沿Z方向延伸。所述灌注组件4000还包括第二连接件4300,所述第二连接件4300与所述原料罐4100连接,且所述第二连接件4300上可设置第四螺纹连接部,所述第二连接件4300通过所述第四螺纹连接部套接于所述第五丝杆5133上,并与所述第五丝杆5133螺纹配合以进行螺旋传动。The embodiment of the present invention has no special limitation on the structure of the first motion mechanism 5100. Figure 4 shows an alternative structure. Please refer to Figure 4. The first driving component 5110 includes a first driving part. The first driving part may include a motor and a screw rod connected to the output end of the motor. The motor of the first driving part may be called It is the third motor 5111, and the screw rod can be called the third screw rod 5112. The third screw rod 5112 extends along the X direction. The first stage 3100 may be provided with a second threaded connection part (Fig. (not shown), the second threaded connection part is a threaded through hole or a screw nut. The third motor 5111 is connected to the cavity wall of the first sub-cavity 1001, and the third screw rod 5112 passes through the first threaded connection portion of the first stage 3100 and is connected with the third The two threaded connecting parts are threaded together to perform spiral transmission. That is to say, the first stage 3100 can be controlled to make a reciprocating linear motion in the X direction through forward rotation and reverse rotation of the third motor 5111 . The second driving assembly 5120 includes a second driving part. The second driving part may include a motor and a screw rod connected to the output end of the motor. The motor of the second driving part may be called a third driving part. The four motors 5121 and the screw rod are called the fourth screw rod 5122 . The fourth motor 5121 is connected to the cavity wall of the first sub-cavity 1001, and the fourth screw rod 5122 extends along the Y direction. The third driving component 5130 includes a third driving part and a first connection member 5131. The third driving part includes a motor and a screw rod connected to the output end of the motor. The motor of the third driving part is called The fifth motor 5132 and the screw rod are called the fifth screw rod 5133. The first connecting piece 5131 is provided with a third threaded connection portion (not shown in the figure), such as a threaded connection hole or a screw nut, and the connecting piece 5131 is sleeved on the first connecting piece 5131 through the third threaded connecting portion. The fourth screw rod 5212 is threadedly matched with the fourth screw rod 5212 to perform screw transmission. The fifth motor 5132 is connected to the first connecting member 5131, and the fifth screw rod 5133 extends along the Z direction. The filling assembly 4000 further includes a second connector 4300, which is connected to the raw material tank 4100, and a fourth threaded connection portion can be provided on the second connector 4300. The component 4300 is sleeved on the fifth screw rod 5133 through the fourth threaded connection portion, and threadably cooperates with the fifth screw rod 5133 to perform screw transmission.
请返回参考图1及图2,并结合图8,位于所述第二载台3200上的多个所述模具放置位中心对称地布置。所述第二运动机构5200用于驱使所述第二载台3200沿第四方向做往复直线运动,以使所述第二载台3200进入所述第二子腔1002或至少部分地伸出所述壳体1000,以及控制所述第二载台3200绕第一轴线旋转以选择性地使一个所述模具放置位与所述第二模具交接位1002a重合(即一个所述模具放置位与所述第二模具交接位1002a在XY平面上具有相同的坐标)。所述第一轴线穿过多个所述模具放置位的对称中心,且沿Z方向延伸。所述第四方向与Z方向垂直,于本实施例中,所述第四方向与所述第二方向平行,也即所述第四方向也为Y方向,本文以Y轴的正方向 为所述第四方向的正方向。应理解,通过所述第二运动机构5200用于驱使所述第二载台3200沿Y方向做往复直线运动,以使所述第二载台3200进入所述第二子腔1002或至少部分地伸出所述壳体1000时,所述第二载台3200需要在X方向上与所述第二窗口对齐。此外,所述第二运动机构5200控制所述第二载台3200在Y方向上的移动量以及绕所述第一轴线旋转的旋转量可根据需要设置,只要能够使得所述第二载台3200上的一个所述模具放置位与所述第二模具交接位1002a重合即可。Please refer back to FIGS. 1 and 2 , and in conjunction with FIG. 8 , the plurality of mold placement positions located on the second stage 3200 are arranged symmetrically about the center. The second motion mechanism 5200 is used to drive the second stage 3200 to make a reciprocating linear motion in the fourth direction, so that the second stage 3200 enters the second sub-cavity 1002 or at least partially extends out of the second sub-cavity 1002 . The housing 1000, and the second stage 3200 is controlled to rotate around the first axis to selectively make one of the mold placement positions coincide with the second mold transfer position 1002a (that is, one of the mold placement positions and the second mold transfer position 1002a The second mold transfer position 1002a has the same coordinates on the XY plane). The first axis passes through the symmetry centers of a plurality of mold placement positions and extends along the Z direction. The fourth direction is perpendicular to the Z direction. In this embodiment, the fourth direction is parallel to the second direction, that is, the fourth direction is also the Y direction. This article uses the positive direction of the Y axis. is the positive direction of the fourth direction. It should be understood that the second motion mechanism 5200 is used to drive the second stage 3200 to make a reciprocating linear motion in the Y direction, so that the second stage 3200 enters the second sub-cavity 1002 or at least partially When the housing 1000 is extended, the second stage 3200 needs to be aligned with the second window in the X direction. In addition, the second movement mechanism 5200 controls the movement amount of the second stage 3200 in the Y direction and the rotation amount around the first axis, which can be set as needed, as long as the second stage 3200 can be It suffices that the mold placement position on the mold placement position coincides with the second mold transfer position 1002a.
可选地,所述第二运动机构5200包括第四驱动组件5210、第一接合部5220和第五驱动部5230,所述第一接合部5220设置在所述第二子腔1002内。所述第四驱动组件5210与所述第一接合部5220连接,并用于驱使所述第一接合部5220沿Y轴的延伸方向做往复直线运动。所述第五驱动部5230设置在所述第一接合部5220上,并与所述第二载台3200连接,以用于驱使所述第二载台3200绕所述第一轴线旋转。所述第五驱动部5230可以包括电机,其被称之为第六电机,所述第二载台3200可直接用所述第六电机的输出端连接。所述第一接合部5220可以为板状结构。Optionally, the second movement mechanism 5200 includes a fourth driving component 5210, a first joint part 5220 and a fifth driving part 5230, and the first joint part 5220 is disposed in the second sub-cavity 1002. The fourth driving component 5210 is connected to the first joint part 5220 and is used to drive the first joint part 5220 to make a reciprocating linear motion along the extension direction of the Y-axis. The fifth driving part 5230 is disposed on the first joint part 5220 and is connected to the second stage 3200 for driving the second stage 3200 to rotate around the first axis. The fifth driving part 5230 may include a motor, which is called a sixth motor, and the second stage 3200 may be directly connected with the output end of the sixth motor. The first joint part 5220 may be a plate-shaped structure.
所述第四驱动组件5210更为详细的结构请参考图8。如图8所示,所述第四驱动组件5210包括第一导向部5211、第四驱动部5212和传动部5213。所述第一导向部5211设置在所述第二子腔1002的腔壁例如底壁上,并沿Y方向延伸。所述第一接合部5220设置在所述第一导向部5220上,并在所述第一导向部5220的限制下沿Y方向做往复直线运动。所述第四驱动部5212可包括气缸,其可以被称之为第二气缸,所述第二气缸的缸体可设置在所述外壳1100上,并位于所述壳体1000的外部,所述第二气缸的活塞杆沿第五方向延伸,并穿过所述外壳1100抵达所述第二子腔1002内,所述第五方向与所述第四方向及所述第三方向垂直。于本实施例中,所述第五方向例如与所述第一方向平行,也即所述第五方向为X方向,本文以X轴的正方向为第五方向的正方向。所述传动部5213包括齿条5213a、齿轮5213b和连杆单元。所述齿条5213a可采用任意合适的方式与第二气缸的活塞杆连接,所述齿轮5213b与所述壳体1000可转动地连接,且所述齿轮5213b与所述齿条5212a 啮合,所述齿轮5213b通过所述连杆单元与所述第一接合部5220连接。具体是,所述连杆单元包括第一连杆5213c和第二连杆5213d,所述齿轮5213b与所述第一连杆5213c固定连接,所述第一连杆5213c与所述第二连杆5213d可转动地连接,所述第二连杆5213d与所述第二接合部5220可转动地连接。Please refer to Figure 8 for a more detailed structure of the fourth driving component 5210. As shown in FIG. 8 , the fourth driving assembly 5210 includes a first guide part 5211 , a fourth driving part 5212 and a transmission part 5213 . The first guide portion 5211 is provided on a cavity wall, such as a bottom wall, of the second sub-cavity 1002 and extends along the Y direction. The first joint part 5220 is disposed on the first guide part 5220 and makes reciprocating linear motion in the Y direction under the restriction of the first guide part 5220. The fourth driving part 5212 may include a cylinder, which may be called a second cylinder. The cylinder of the second cylinder may be disposed on the housing 1100 and located outside the housing 1000 . The piston rod of the second cylinder extends along a fifth direction, and passes through the housing 1100 to reach the second sub-cavity 1002 . The fifth direction is perpendicular to the fourth direction and the third direction. In this embodiment, the fifth direction is, for example, parallel to the first direction, that is, the fifth direction is the X direction. Herein, the positive direction of the X-axis is regarded as the positive direction of the fifth direction. The transmission part 5213 includes a rack 5213a, a gear 5213b and a connecting rod unit. The rack 5213a can be connected to the piston rod of the second cylinder in any suitable manner, the gear 5213b is rotatably connected to the housing 1000, and the gear 5213b is connected to the rack 5212a Engagement, the gear 5213b is connected to the first joint part 5220 through the connecting rod unit. Specifically, the connecting rod unit includes a first connecting rod 5213c and a second connecting rod 5213d. The gear 5213b is fixedly connected to the first connecting rod 5213c. The first connecting rod 5213c is connected to the second connecting rod 5213c. 5213d is rotatably connected, and the second connecting rod 5213d is rotatably connected to the second joint portion 5220.
以图1、图2及图8所示方位为例,当所述第二气缸的活塞杆伸长时,所述齿条5212a沿X轴的正方向移动,以推动所述齿轮5212b沿顺时针方向转动,进而通过所述连杆单元推动所述第二接合部5220沿Y轴的正方向移动,如此可以推动所述第二载台3200至少部分地伸出所述壳体1000。反过来,所述第二气缸的活塞杆回缩时,所述齿条5212a沿X轴的负方向移动,以拉动所述齿轮5212b沿逆时针方向转动,进而通过所述连杆单元拉动所述第二接合部5220沿Y轴的负方向移动,并使得所述第二载台3200全部进入所述第二子腔1002。优选地,所述第四驱动组件5210还可包括一沿X方向延伸的第六导向部5214,所述齿条5213a可滑动地设置在所述第六导向部5214上,以提高所述齿条5213a运动的平稳性。Taking the orientations shown in Figures 1, 2 and 8 as an example, when the piston rod of the second cylinder is extended, the rack 5212a moves in the positive direction of the X-axis to push the gear 5212b clockwise. direction, and then push the second joint part 5220 to move in the positive direction of the Y-axis through the link unit, so that the second stage 3200 can be pushed to at least partially extend out of the housing 1000 . Conversely, when the piston rod of the second cylinder retracts, the rack 5212a moves in the negative direction of the X-axis to pull the gear 5212b to rotate in the counterclockwise direction, thereby pulling the connecting rod unit The second joint part 5220 moves along the negative direction of the Y-axis, and causes the second stage 3200 to completely enter the second sub-cavity 1002 . Preferably, the fourth driving assembly 5210 may further include a sixth guide portion 5214 extending along the X direction, and the rack 5213a is slidably disposed on the sixth guide portion 5214 to improve the 5213a Smoothness of motion.
本发明实施例中,当所述第二载台3200上设置两个所述模具放置位时,第二载台3200优选为长条形结构,并沿Y方向延伸。两个所述模具放置位分别位于所述第二载台3200在Y方向的两端上。另外,所述第二模具交接位1002a也与所述第二窗口在X方向上对齐。如此,每次所述第五驱动部5230带动所述第二载台3200旋转180°时即可以使得两个所述模具放置位交替地与所述第二模具交接位1002a重合,其中远离所述第二窗口的所述模具放置位与所述第二模具交接位1002a重合。此外,为了缩小所述第二子腔1002的空间,优选所述第五驱动部5230带动所述第二载台3200往复地旋转(也即先沿第二预定方向例如顺时针方向旋转180°以使得一个所述模具放置位与所述第二模具交接位1002a重合,之后再反向即沿逆时针方向旋转180°,以使得另一个所述模具放置位与所述第二模具交接位1002a重合)。In the embodiment of the present invention, when two mold placement positions are provided on the second stage 3200, the second stage 3200 is preferably a long strip structure and extends along the Y direction. The two mold placement positions are respectively located at both ends of the second stage 3200 in the Y direction. In addition, the second mold transfer position 1002a is also aligned with the second window in the X direction. In this way, each time the fifth driving part 5230 drives the second stage 3200 to rotate 180°, the two mold placement positions can alternately coincide with the second mold transfer position 1002a, and the mold placement position away from the The mold placement position of the second window coincides with the second mold transfer position 1002a. In addition, in order to reduce the space of the second sub-cavity 1002, it is preferred that the fifth driving part 5230 drives the second stage 3200 to rotate reciprocally (that is, first rotate 180° in a second predetermined direction, such as clockwise direction). Make one mold placement position coincide with the second mold transfer position 1002a, and then reverse the direction, that is, rotate 180° in the counterclockwise direction, so that the other mold placement position coincides with the second mold transfer position 1002a. ).
为了使得所述第二载台3200沿Y方向的负方向运动以全部进入所述第二子腔1002时,恰好使一个所述模具放置位与所述第二模具交接位1002a重合,如图2及图8所示,所述灌注系统还进一步包括限位部7000。所述限位部7000 用于限制所述第一接合部5220沿Y轴的负方向运动时的终点位置,以使得当所述第一接合部5220沿Y轴的负方向运动至该终点位置时,所述第二载台3200上远离所述第二窗口的所述模具放置位与所述第二模具交接位1002a重合。In order to make the second stage 3200 move in the negative direction of the Y direction to completely enter the second sub-cavity 1002, one of the mold placement positions should coincide with the second mold transfer position 1002a, as shown in Figure 2 As shown in FIG. 8 , the perfusion system further includes a limiting part 7000 . The limiting part 7000 It is used to limit the end position when the first joint part 5220 moves in the negative direction of the Y-axis, so that when the first joint part 5220 moves in the negative direction of the Y-axis to the end position, the second carrier The mold placement position on the stage 3200 away from the second window coincides with the second mold transfer position 1002a.
所述限位部7000包括第一限位件7100和第二限位件7200。所述第一限位件7100设置在所述第一接合部5220上,其可以为块状结构。所述第二限位部7200设置在所述壳体1000上,并位于所述第二子腔1002内。所述第二限位件7200用于与所述第一限位件7100抵接,当所述第二限位件7200与所述第一限位件7100抵接时,阻止所述第一接合部5220沿Y轴的负方向运动,也就是说,当所述第二限位件7200与所述第一限位件7100抵接时,所述第一接合部5220沿Y轴的负方向运动至终点位置,且此时所述第二载台3200上远离所述第二窗口的所述模具放置位与所述第二模具交接位1002a重合。The limiting part 7000 includes a first limiting part 7100 and a second limiting part 7200. The first limiting member 7100 is provided on the first joint part 5220, and may be a block structure. The second limiting part 7200 is provided on the housing 1000 and located in the second sub-cavity 1002 . The second limiting member 7200 is used to abut against the first limiting member 7100. When the second limiting member 7200 abuts against the first limiting member 7100, the first engagement is prevented. The portion 5220 moves in the negative direction of the Y-axis. That is to say, when the second limiting member 7200 abuts the first limiting member 7100, the first engaging portion 5220 moves in the negative direction of the Y-axis. to the end position, and at this time, the mold placement position on the second stage 3200 away from the second window coincides with the second mold transfer position 1002a.
进一步地,请重点参考图8,所述第二限位件7200包括限位座7210和限位杆7220。所述限位座7210设置在所述壳体1000上,所述限位杆7220沿Y轴延伸,并设置在所述限位座7210上,且被配置为能够沿Y方向做往复直线运动,以调节所述限位杆7220的靠近所述第一限位件7100的一端的端部到所述限位座7210的距离,所述限位杆7220的靠近所述第一限位件7100的一端的端部用于与所述第一限位件7100抵接。也就是说,通过沿Y方向移动所述限位杆7220,可以对所述第一接合部5220沿Y方向的负方向运动时的终点位置进行调节,提高使用的灵活性。所述限位杆7220优选为螺栓,其与所述限位做7210螺纹连接。Further, please refer to FIG. 8 . The second limiting member 7200 includes a limiting seat 7210 and a limiting rod 7220 . The limit seat 7210 is provided on the housing 1000. The limit rod 7220 extends along the Y-axis and is provided on the limit seat 7210, and is configured to be capable of reciprocating linear motion in the Y direction. To adjust the distance from the end of the limiting rod 7220 close to the first limiting member 7100 to the limiting seat 7210, the end of the limiting rod 7220 close to the first limiting member 7100 The end of one end is used to abut the first limiting member 7100 . That is to say, by moving the limiting rod 7220 in the Y direction, the end position of the first joint part 5220 when moving in the negative direction of the Y direction can be adjusted, thereby improving the flexibility of use. The limiting rod 7220 is preferably a bolt, which is threadedly connected with the limiting rod 7210 .
请返回参考图2,所述第三运动机构5300包括传送组件5310和抓取组件5320,所述抓取组件5320连接于所述传送组件5310上。所述传送组件5310用于带动所述抓取组件5220在所述第一子腔1001与所述第二子腔1002之间转移,以使得所述抓取组件5320能够在所述第一模具交接位1001a取放所述模具200,以及在所述第二模具交接位1002a取放所述模具200,实现所述模具200在所述第二载台3200的与所述第二模具交接位1002a相重合的所述模具取放位与处于所述第一模具交接位1001a的所述第一载台3100之间的转 移。Please refer back to FIG. 2 . The third movement mechanism 5300 includes a transmission component 5310 and a grabbing component 5320 . The grabbing component 5320 is connected to the transport component 5310 . The transfer component 5310 is used to drive the grabbing component 5220 to transfer between the first sub-cavity 1001 and the second sub-cavity 1002, so that the grabbing component 5320 can be transferred in the first mold. The mold 200 is picked up and placed at the position 1001a, and the mold 200 is picked up and placed at the second mold transfer position 1002a, so that the mold 200 is connected to the second mold transfer position 1002a on the second stage 3200. The rotation between the overlapping mold pick-and-place position and the first stage 3100 in the first mold transfer position 1001a shift.
具体地,请继续参考图2,所述传送组件5310包括第三接合部5311和第十一驱动部5312,所述第三接合部5311可以为板状结构,所述抓取组件5320连接于所述第三接合部5311上。所述第十一驱动部5312可包括电机,该电机被称之为第七电机,所述第七电机设置在所述壳体1000上,并位于所述壳体1000的内腔中。图2中所示为所述第七电机位于所述第二子腔1002内并与所述第二子腔1002的底壁连接。所述第七电机的输出端与所述第三接合部5311连接,并用于驱使所述第三接合部5311绕第三轴线旋转,以使得所述第三接合部5311的一部分及连接于所述第三接合部5311上的所述抓取组件5320可以通过旋转运动穿过所述第一窗口,进而实现所述抓取组件5320在所述第一子腔1001和所述第二子腔1002中转移的目的。所述第三轴线沿所述第三方向也即Z方向延伸。另外,为了减小所述壳体1000的所述内腔的尺寸,优选所述第七电机驱使所述第三接合部5311绕所述第三轴线做往复旋转运动,即所述第七电机驱使所述第三接合部5311绕第三预定方向例如顺时针方向旋转预定角度使得所述抓取组件5320从所述第二子腔1002转移至所述第一子腔1001,以及所述第七电机通过驱使所述第三接合部5311反向即沿逆时针方向旋转所述预定角度,以使得所述抓取组件5311从所述第一子腔1001返回所述第二子腔1002。应理解,所述传送组件5220带动所述抓取组件5230运动至所述第一子腔1001的所述第一模具交接位1001a的上方时,所述第七电机停止运行,以及当所述传送组件5220带动所述抓取组件5230运动至所述第二子腔1002的所述第二模具交接位1002a时,所述第七电机停止运行。Specifically, please continue to refer to Figure 2. The transmission component 5310 includes a third joint part 5311 and an eleventh driving part 5312. The third joint part 5311 may be a plate-like structure, and the grabbing component 5320 is connected to the on the third joint portion 5311. The eleventh driving part 5312 may include a motor, which is called a seventh motor. The seventh motor is disposed on the housing 1000 and located in the inner cavity of the housing 1000 . As shown in FIG. 2 , the seventh motor is located in the second sub-cavity 1002 and connected to the bottom wall of the second sub-cavity 1002 . The output end of the seventh motor is connected to the third joint part 5311, and is used to drive the third joint part 5311 to rotate around the third axis, so that a part of the third joint part 5311 is connected to the The grabbing component 5320 on the third joint part 5311 can pass through the first window through rotational movement, thereby realizing the grabbing component 5320 in the first sub-cavity 1001 and the second sub-cavity 1002 Transfer Purpose. The third axis extends along the third direction, that is, the Z direction. In addition, in order to reduce the size of the inner cavity of the housing 1000, it is preferred that the seventh motor drives the third joint portion 5311 to perform a reciprocating rotation around the third axis, that is, the seventh motor drives The third joint part 5311 rotates a predetermined angle around a third predetermined direction, such as clockwise, so that the grabbing assembly 5320 is transferred from the second sub-cavity 1002 to the first sub-cavity 1001, and the seventh motor By driving the third joint portion 5311 to rotate in the reverse direction, that is, in the counterclockwise direction by the predetermined angle, the grabbing assembly 5311 is returned from the first sub-cavity 1001 to the second sub-cavity 1002 . It should be understood that when the transfer component 5220 drives the grabbing component 5230 to move above the first mold transfer position 1001a of the first sub-cavity 1001, the seventh motor stops running, and when the transfer component When the component 5220 drives the grabbing component 5230 to move to the second mold transfer position 1002a of the second sub-cavity 1002, the seventh motor stops running.
图9及图10示出所述抓取组件5320的结构。如图9及图10所示,所述抓取组件5320包括活动板5321、第九驱动部5322、第十驱动部5323和夹持部5324。所述第九驱动部5322连接于所述传送组件5310上,具体是连接在所述传送组件5310的所述第三接合部5311上。所述第九驱动部5322还与所述活动板5321连接,以用于驱使所述活动板5321沿Z方向做往复直线运动。所述第十驱动部5323与所述活动板5321连接,所述夹持部5324与所述第十驱动部5323连接,并包括相对设置的第一夹爪5324a和第二夹爪5324b,所 述第一夹爪5324a和所述第二夹爪5324b在所述第十驱动部5323的驱使下沿平行于所述活动板5321的方向上做往复直线运动,以使得所述第一夹爪5324a和所述第二夹爪5324b相互靠近以抓取所述模具200或相互远离以放开所述模具200。Figures 9 and 10 show the structure of the grabbing component 5320. As shown in FIGS. 9 and 10 , the grabbing component 5320 includes a movable plate 5321 , a ninth driving part 5322 , a tenth driving part 5323 and a clamping part 5324 . The ninth driving part 5322 is connected to the transmission component 5310 , specifically connected to the third joint part 5311 of the transmission component 5310 . The ninth driving part 5322 is also connected to the movable plate 5321 for driving the movable plate 5321 to make a reciprocating linear motion in the Z direction. The tenth driving part 5323 is connected to the movable plate 5321, and the clamping part 5324 is connected to the tenth driving part 5323, and includes a first clamping claw 5324a and a second clamping claw 5324b arranged oppositely, so The first clamping claw 5324a and the second clamping claw 5324b are driven by the tenth driving part 5323 to make a reciprocating linear motion in a direction parallel to the movable plate 5321, so that the first clamping claw 5324a and the second clamping claw 5324b move closer to each other to grasp the mold 200 or move away from each other to release the mold 200 .
可选地,所述抓取组件5320还包括第四导向部5325,所述第四导向部5325与所述传送组件5310的所述第三接合部5311连接,并沿Z方向的负方向延伸。所述活动板5321可活动地连接在所述第四导向部5325上。所述第九驱动部5322包括电机和连接于所述电机的输出端的丝杆,该电机可以被称之为第八电机5322a、丝杆可以被称之为第六丝杆5322b,所述第六丝杆5322b沿Z方向延伸。所述活动板5321套设在所述第六丝杆5322b上,并与所述第六丝杆5322b螺纹配合以进行螺旋传动。所述活动板5321在所述第六丝杆5322b及所述第四导向部5325的共同作用下能够沿Z方向做往复直线运动,而不会随所述第六丝杆5322b转动。Optionally, the grabbing assembly 5320 further includes a fourth guide portion 5325, which is connected to the third joint portion 5311 of the transfer assembly 5310 and extends in the negative direction of the Z direction. The movable plate 5321 is movably connected to the fourth guide part 5325. The ninth driving part 5322 includes a motor and a screw rod connected to the output end of the motor. The motor may be called an eighth motor 5322a, and the screw rod may be called a sixth screw rod 5322b. The sixth screw rod may be called a sixth screw rod 5322b. The lead screw 5322b extends in the Z direction. The movable plate 5321 is sleeved on the sixth screw rod 5322b, and threadably cooperates with the sixth screw rod 5322b to perform screw transmission. The movable plate 5321 can perform reciprocating linear motion in the Z direction under the joint action of the sixth screw rod 5322b and the fourth guide portion 5325 without rotating with the sixth screw rod 5322b.
所述活动板5321上设有固定部5327。所述第十驱动部5323包括电机和连接于所述电机的输出端的丝杆,该电机可以被称之为第九电机5323a、丝杆被称之为第七丝杆,所述第七丝杆沿平行于所述活动板5321的方向延伸,且所述第七丝杆远离所述第九电机5323a的一端可通过轴承连接于所述固定部5327上。所述第七丝杆包括轴向连接第一节段5323b和第二节段5323c,所述第一节段5323b上的外螺纹与所述第二节段5323c上的外螺纹的旋向相反。所述抓取组件5320还包括第五导向部5326,所述第五导向部5326设置在所述活动板5321上,并与所述第七丝杆平行布置。所述夹持部5324还包括第一连接块5324c和第二连接块5324d,所述第一连接块5324c和所述第二连接块5324d分别与所述第五导向部5326可滑动地连接,以能够沿所述第五导向部5326运动。所述第一连接块5324c上还设置第五螺纹连接部(图中未示出),所述第五螺纹连接部可以是螺纹通孔,也可以是丝杆螺母,所述第一连接块5324c通过所述第五螺纹连接部与所述第一节段5323b连接,并与所述第一节段5323b螺纹配合以进行螺旋传动。所述第二连接块5324d上还设有第六螺纹连接部(图中未示出),所述第六螺纹连接部可以是螺纹通孔,也可以是丝 杆螺母。所述第二连接块5324d通过所述第六螺纹连接于与所述第二节段5323c连接,并与所述第二节段5323c螺纹配合以进行螺旋传动。所述第一夹爪5324a与所述第一连接块5324c连接,所述第二夹爪5324b与所述第二连接块5324d连接。可以理解,所述第一节段5323b和所述第二节段5323c可以分体成型,然后通过联轴器5323d连接,以便于安装和调试。替代性地,所述第一节段5323b和所述第二节段5323c也可以一体成型。The movable plate 5321 is provided with a fixed portion 5327. The tenth driving part 5323 includes a motor and a screw rod connected to the output end of the motor. The motor may be called a ninth motor 5323a, and the screw rod may be called a seventh screw rod. The seventh screw rod Extending in a direction parallel to the movable plate 5321, the end of the seventh screw rod away from the ninth motor 5323a can be connected to the fixed part 5327 through a bearing. The seventh screw rod includes a first section 5323b and a second section 5323c that are axially connected. The external thread on the first section 5323b has an opposite direction of rotation to the external thread on the second section 5323c. The grabbing assembly 5320 also includes a fifth guide portion 5326, which is provided on the movable plate 5321 and is arranged parallel to the seventh screw rod. The clamping portion 5324 also includes a first connecting block 5324c and a second connecting block 5324d, which are slidably connected to the fifth guide portion 5326 respectively. Can move along the fifth guide portion 5326. The first connection block 5324c is also provided with a fifth threaded connection part (not shown in the figure). The fifth threaded connection part may be a threaded through hole or a screw nut. The first connection block 5324c The fifth threaded connection portion is connected to the first section 5323b and threadedly cooperates with the first section 5323b to perform spiral transmission. The second connection block 5324d is also provided with a sixth threaded connection part (not shown in the figure). The sixth threaded connection part may be a threaded through hole or a wire. Rod Nut. The second connecting block 5324d is connected to the second section 5323c through the sixth thread, and is threadedly matched with the second section 5323c to perform screw transmission. The first clamping claw 5324a is connected to the first connecting block 5324c, and the second clamping claw 5324b is connected to the second connecting block 5324d. It can be understood that the first section 5323b and the second section 5323c can be formed separately and then connected through a coupling 5323d to facilitate installation and debugging. Alternatively, the first section 5323b and the second section 5323c may also be integrally formed.
此外,请返回参考图3,所述模具200上设有定位孔240。所述抓取组件5230还包括定位轴5328,所述定位轴5328与所述活动板5321连接,并沿Z方向延伸,所述定位轴5328用于插入所述模具200上的所述定位孔240,以使利用所述定位轴5328固定所述模具200的位置,避免所述模具200在所述第一夹爪5324a和所述第二夹爪5324b的相向运动(即沿相互靠近的方向运动)中发生移位或窜动,导致所述第一夹爪5324a和所述第二夹爪5324b难以夹持所述模具200。可选地,所述定位孔240的数量为两个以上,并优选两个以上的所述定位孔240在所述模具200上中心对称地布置。所述定位轴5328的数量及布置方式与所述定位孔240的数量及布置方式相适应。In addition, please refer back to FIG. 3 , the mold 200 is provided with a positioning hole 240 . The grabbing assembly 5230 also includes a positioning shaft 5328. The positioning shaft 5328 is connected to the movable plate 5321 and extends along the Z direction. The positioning shaft 5328 is used to insert into the positioning hole 240 on the mold 200. , so that the positioning shaft 5328 is used to fix the position of the mold 200 and avoid the relative movement of the mold 200 between the first clamping jaw 5324a and the second clamping jaw 5324b (that is, moving in the direction of approaching each other) Displacement or movement occurs in the mold, making it difficult for the first clamping jaw 5324a and the second clamping jaw 5324b to clamp the mold 200. Optionally, the number of the positioning holes 240 is more than two, and preferably the two or more positioning holes 240 are centrally symmetrically arranged on the mold 200 . The number and arrangement of the positioning shafts 5328 are consistent with the number and arrangement of the positioning holes 240 .
利用所述第三运动机构5300将位于所述第二载台3200的与所述第二模具交接位1002a相重合的所述模具放置位上的模具200转移至位于所述第一模具交接位1001a的所述第一载台3100上的过程具体为:The third movement mechanism 5300 is used to transfer the mold 200 located on the mold placement position of the second stage 3200 that coincides with the second mold transfer position 1002a to the first mold transfer position 1001a The process on the first stage 3100 is specifically:
首先,通过所述第八电机5322a驱使所述第六丝杆5322b沿第四预定方向例如顺时针方向旋转,以使得所述活动板5321沿Z轴的负方向移动(即向下移动)预定距离,所述预定距离预先设定。此时,所述定位轴5328插入所述模具200的所述定位孔240,并将所述模具200压抵在所述第二载台3200上,以避免所述模具200发生移位或窜动。之后,通过所述第九电机5323a驱使所述第七丝杆沿第五预定方向例如顺时针方向旋转,进而驱使所述第一连接块5324c和所述第二连接块5324d相向运动,以带动所述第一夹爪5324a和所述第二夹爪5324b相向运动,并夹持所述模具200。接着,所述第八电机5322a反向(即沿逆时针方向)旋转,以驱使所述活动板5321沿Z轴的正方向移动所述预定距离,此时所述夹持部5324及所述模具200随所述活动板5321一 起沿Z轴的正方向(即向上的方向)移动所述预定距离。随后,所述第七电机驱使所述第三接合部5311沿顺时针方向旋转,并携带所述抓取组件5320一起穿过所述第一窗口,进入所述第一子腔1002,并抵达所述第一模具交接位1001a的上方,此时所述第一载台3100已预先移动至所述第一模具交接位1001a。接着,所述第八电机5222a驱使所述第六丝杆5322b沿顺时针方向旋转,以使得所述活动板5321沿Z轴的负方向移动距离,直至所述模具200与所述第一载台3100接触。然后,所述第九电机5323a驱使所述第七丝杆沿逆时针方向旋转,使得所述第一连接块5324c和所述第二连接块5324d沿相互远离的方向移动,以放开所述模具200。接着,所述第八电机5323a驱使所述第六丝杆5322b沿逆时针方向旋转,以驱使所述活动板5321沿Z轴的正方向移动,使得所述定位轴5328脱离所述模具200上的所述定位孔240。First, the sixth screw rod 5322b is driven by the eighth motor 5322a to rotate in a fourth predetermined direction, such as a clockwise direction, so that the movable plate 5321 moves (ie moves downward) a predetermined distance in the negative direction of the Z-axis. , the predetermined distance is set in advance. At this time, the positioning shaft 5328 is inserted into the positioning hole 240 of the mold 200 and presses the mold 200 against the second stage 3200 to prevent the mold 200 from shifting or moving. . After that, the seventh screw rod is driven by the ninth motor 5323a to rotate in a fifth predetermined direction, such as clockwise, thereby driving the first connecting block 5324c and the second connecting block 5324d to move toward each other, so as to drive all The first clamping jaw 5324a and the second clamping jaw 5324b move toward each other and clamp the mold 200. Then, the eighth motor 5322a rotates in the opposite direction (that is, in the counterclockwise direction) to drive the movable plate 5321 to move the predetermined distance in the positive direction of the Z-axis. At this time, the clamping portion 5324 and the mold 200 comes with the activity board 5321 Move the predetermined distance along the positive direction of the Z-axis (that is, the upward direction). Subsequently, the seventh motor drives the third joint part 5311 to rotate in a clockwise direction, and carries the grabbing component 5320 together through the first window, into the first sub-cavity 1002, and arrives at the Above the first mold transfer position 1001a, the first stage 3100 has been moved to the first mold transfer position 1001a in advance. Then, the eighth motor 5222a drives the sixth screw rod 5322b to rotate in the clockwise direction, so that the movable plate 5321 moves a distance along the negative direction of the Z-axis until the mold 200 is in contact with the first stage. 3100 contacts. Then, the ninth motor 5323a drives the seventh screw rod to rotate in the counterclockwise direction, so that the first connecting block 5324c and the second connecting block 5324d move in a direction away from each other to release the mold 200. Then, the eighth motor 5323a drives the sixth screw rod 5322b to rotate in the counterclockwise direction to drive the movable plate 5321 to move in the positive direction of the Z-axis, so that the positioning shaft 5328 is separated from the positioning shaft 5328 on the mold 200 The positioning hole 240.
利用所述第三运动机构5300将所述模具200从位于所述第一模具交接位1001a的所述第一载台3100上转移至所述第二载台3200的与所述第二模具交接位1002a相重合的所述模具放置位上的过程与此基本相同,此处不再赘述。The third movement mechanism 5300 is used to transfer the mold 200 from the first stage 3100 located at the first mold transfer position 1001a to the second stage 3200 and the second mold transfer position. The process of placing the mold at the overlapped position of 1002a is basically the same as this and will not be described again here.
另外还需要说明的是,所述灌注系统可以包括控制器8000(如图1所示),所述控制器中预设了所述运动机构5000、所述封闭组件、所述真空发生系统2000、及所述灌注组件4000的运行参数。也就是说,可以通过所述控制器控制整个真空填充的生产过程,使得灌注过程智能化,减少人工操作所引起的失误或误差。进一步地,所述灌注系统还可以包括显示器9000(如图1所示),所述显示器9000与所述控制器8000、各个驱动部、及灌注组件4000通信连接,以对整个真空填充的过程的设置运行参数及实际运行参数进行显示,便于使用者对灌注过程进行监视,以在所述灌注系统发生故障时及时介入。In addition, it should be noted that the perfusion system may include a controller 8000 (as shown in Figure 1), in which the movement mechanism 5000, the closure assembly, the vacuum generation system 2000, and the operating parameters of the perfusion assembly 4000. That is to say, the entire vacuum filling production process can be controlled by the controller, making the filling process intelligent and reducing mistakes or errors caused by manual operations. Further, the perfusion system may also include a display 9000 (as shown in Figure 1). The display 9000 is communicatively connected to the controller 8000, each driving part, and the perfusion component 4000 to monitor the entire vacuum filling process. The operating parameters and actual operating parameters are set and displayed to facilitate the user to monitor the perfusion process and intervene in time when the perfusion system fails.
此外,所述真空发生系统2000包括真空泵2100、真空阀2200和真空计2300,所述真空泵2000的数量为一个,其具有两个真空管道,两个所述真空管道分别与所述第一子腔1001和所述第二子腔1002连通。所述真空阀2200的数量为两个,并分别设置在两个所述真空管道上,以分别控制所述第一子腔1001与所述真空泵2100的通断,及所述第二子腔1002与所述真空泵2100的通断,使得所述真空发2200能够独立地对所述第一子腔1001和所述第二 子腔1002抽真空。所述真空计2300的数量也为两个,两个所述真空计2300分别用于监测所述第一子腔1001和所述第二子腔1002的真空度。In addition, the vacuum generation system 2000 includes a vacuum pump 2100, a vacuum valve 2200 and a vacuum gauge 2300. The number of the vacuum pump 2000 is one, which has two vacuum pipes, and the two vacuum pipes are connected to the first sub-cavity respectively. 1001 is connected with the second sub-cavity 1002. The number of the vacuum valves 2200 is two, and they are respectively provided on the two vacuum pipes to respectively control the on-off of the first sub-cavity 1001 and the vacuum pump 2100, and the on-off of the second sub-cavity 1002 and the vacuum pump 2100. The vacuum pump 2100 is turned on and off so that the vacuum generator 2200 can independently pump the first sub-cavity 1001 and the second sub-cavity 1001 . Sub-cavity 1002 is evacuated. The number of the vacuum gauges 2300 is also two, and the two vacuum gauges 2300 are used to monitor the vacuum degree of the first sub-cavity 1001 and the second sub-cavity 1002 respectively.
虽然本发明披露如上,但并不局限于此。本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。 Although the present invention is disclosed above, it is not limited thereto. Various changes and modifications can be made to the present invention by those skilled in the art without departing from the spirit and scope of the invention. In this way, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and equivalent technologies, the present invention is also intended to include these modifications and variations.

Claims (16)

  1. 一种灌注系统,用于将原料灌注至模具,所述模具包括基体和设置在所述基体上的多个成型腔;其特征在于,所述灌注系统包括:A pouring system for pouring raw materials into a mold, the mold including a base body and a plurality of molding cavities provided on the base body; characterized in that the pouring system includes:
    壳体,形成有第一子腔,所述第一子腔选择性地与所述第一子腔以外的环境连通或隔离;A housing formed with a first sub-cavity, the first sub-cavity being selectively connected to or isolated from the environment outside the first sub-cavity;
    真空发生系统,用于对所述第一子腔抽真空;A vacuum generating system, used to evacuate the first sub-cavity;
    载台组件,包括第一载台,所述第一载台设置在所述第一子腔,并用于承载所述模具;A carrier assembly, including a first carrier, which is disposed in the first sub-cavity and used to carry the mold;
    灌注组件,包括原料罐及灌注口,所述灌注口与所述原料罐连通;以及,A filling component includes a raw material tank and a filling port, and the filling port is connected to the raw material tank; and,
    运动机构,包括第一运动机构,所述第一运动机构至少部分地设置在所述第一子腔,并用于控制所述第一载台和所述灌注组件之间产生沿第一方向和/或第二方向的相对运动,以使得所述灌注口选择性地与一个所述成型腔对准,所述第一运动机构还用于控制所述灌注组件沿第三方向做往复直线运动,以使得所述灌注口靠近或远离所述模具;所述第一方向、所述第二方向及所述第三方向中的任意两者相互垂直。A movement mechanism, including a first movement mechanism, which is at least partially disposed in the first sub-chamber and is used to control the movement between the first stage and the perfusion assembly along the first direction and/or Or relative movement in the second direction, so that the filling port is selectively aligned with one of the molding cavities, and the first motion mechanism is also used to control the filling component to make reciprocating linear motion in the third direction to Make the filling port close to or away from the mold; any two of the first direction, the second direction and the third direction are perpendicular to each other.
  2. 根据权利要求1所述的灌注系统,其特征在于,所述第一运动机构包括第一驱动组件、第二驱动组件和第三驱动组件;所述第一驱动组件与所述第一载台连接,并用于驱使所述第一载台沿所述第一方向做往复直线运动;所述第三驱动组件设置在所述第二驱动组件上,且所述第三驱动组件与所述灌注组件连接,所述第二驱动组件用于驱使所述第三驱动组件及所述灌注组件沿所述第二方向做往复直线运动,所述第三驱动组件用于驱使所述灌注组件沿所述第三方向做往复直线运动。The perfusion system according to claim 1, wherein the first movement mechanism includes a first driving component, a second driving component and a third driving component; the first driving component is connected to the first stage , and is used to drive the first stage to make reciprocating linear motion along the first direction; the third driving component is provided on the second driving component, and the third driving component is connected to the perfusion component , the second driving component is used to drive the third driving component and the perfusion component to make reciprocating linear motion along the second direction, and the third driving component is used to drive the perfusion component along the third Make reciprocating linear motion in the direction.
  3. 根据权利要求1所述的灌注系统,其特征在于,所述壳体还形成有第二子腔,所述第二子腔选择性地与所述壳体的以外的环境连通或隔离,所述第二子腔内设有第二模具交接位;所述第一子腔选择性地与所述第二子腔连通或隔离,且所述第一子腔内设有第一模具交接位,所述第一载台能够运动至所述第一模具交接位;所述真空发生系统还用于对所述第二子腔抽真空;所述载台组件还包括第二载台,所述第二载台用于设置在所述第二子腔,且所述第二载台上设有多个模具放置位;The perfusion system according to claim 1, wherein the housing is also formed with a second sub-cavity, the second sub-chamber is selectively connected to or isolated from the environment outside the housing, and the A second mold transfer position is provided in the second sub-cavity; the first sub-cavity is selectively connected or isolated from the second sub-cavity, and a first mold transfer position is provided in the first sub-cavity, so The first stage can move to the first mold transfer position; the vacuum generating system is also used to evacuate the second sub-cavity; the stage assembly also includes a second stage, and the second The carrier is used to be arranged in the second sub-cavity, and the second carrier is provided with a plurality of mold placement positions;
    所述运动机构还包括第二运动机构和第三运动机构,所述第二运动机构至 少部分地设置在所述第二子腔,并用于控制所述第二载台运动,以使所述第二载台进入所述第二子腔或至少部分地伸出所述壳体,以及选择性地使一个所述模具放置位与所述第二模具交接位重合;所述第三运动机构用于使所述模具在所述第二载台的与所述第二模具交接位相重合的所述模具放置位与处于所述第一模具交接位的所述第一载台之间进行转移。The movement mechanism also includes a second movement mechanism and a third movement mechanism, and the second movement mechanism is A small portion is disposed in the second sub-cavity and is used to control the movement of the second stage so that the second stage enters the second sub-cavity or at least partially extends out of the housing, and Selectively make one of the mold placement positions coincide with the second mold transfer position; the third movement mechanism is used to make the mold on the second stage coincide with the second mold transfer position. Transfer is performed between the mold placement position and the first stage at the first mold transfer position.
  4. 根据权利要求3所述的灌注系统,其特征在于,多个所述模具放置位在所述第二载台上中心对称地布置;所述第二运动机构驱使所述第二载台沿第四方向做往复直线运动,以使所述第二载台进入所述第二子腔或至少部分地伸出所述壳体,所述第二运动机构还用于控制所述第二载台绕第一轴线旋转,以选择性地使一个所述模具放置位与所述第二模具交接位重合,所述第一轴线穿过多个所述模具放置位的对称中心,并沿所述第三方向延伸,所述第四方向与所述第三方向垂直。The filling system according to claim 3, wherein a plurality of mold placement positions are centrally symmetrically arranged on the second stage; and the second motion mechanism drives the second stage along a fourth direction to make a reciprocating linear motion, so that the second stage enters the second sub-cavity or at least partially extends out of the housing. The second movement mechanism is also used to control the second stage to rotate around the second sub-cavity. An axis is rotated to selectively coincide with one of the mold placement positions and the second mold transfer position, and the first axis passes through the symmetry center of a plurality of the mold placement positions and along the third direction Extending, the fourth direction is perpendicular to the third direction.
  5. 根据权利要求4所述的灌注系统,其特征在于,所述第二运动机构包括第四驱动组件、第一接合部和第五驱动部;其中,The perfusion system according to claim 4, wherein the second movement mechanism includes a fourth driving component, a first joint part and a fifth driving part; wherein,
    所述第一接合部设置在所述第二子腔;所述第四驱动组件与所述第一接合部连接,并用于驱使所述第一接合部沿所述第四方向做往复直线运动,以带动所述第二载台沿所述第四方向做往复直线运动;所述第五驱动部设置在所述第一接合部上,并与所述第二载台连接,以用于驱使所述第二载台绕所述第一轴线旋转。The first joint part is provided in the second sub-cavity; the fourth driving component is connected to the first joint part and is used to drive the first joint part to make reciprocating linear motion in the fourth direction, to drive the second stage to make a reciprocating linear motion along the fourth direction; the fifth driving part is provided on the first joint part and is connected to the second stage for driving the The second stage rotates around the first axis.
  6. 根据权利要求5所述的灌注系统,其特征在于,所述第四驱动组件包括第一导向部、第四驱动部和传动部,所述第一导向部设置在所述第二子腔的腔壁上,并沿所述第四方向延伸;所述第一接合部设置在所述第一导向部上,并沿所述第一导向部运动;The perfusion system according to claim 5, characterized in that the fourth driving component includes a first guide part, a fourth driving part and a transmission part, the first guide part is disposed in the cavity of the second sub-cavity. on the wall and extends along the fourth direction; the first joint part is provided on the first guide part and moves along the first guide part;
    所述第四驱动部设置在所述壳体上;所述传动部设置在所述第二子腔,并包括齿条、齿轮和连杆单元,所述齿条与所述第四驱动部连接,并用于在所述第四驱动部的驱使下沿第五方向做往复直线运动,所述第五方向与所述第四方向及所述第三方向垂直;所述齿轮与所述壳体可转动地连接,且所述齿轮与所述齿条啮合,所述齿轮通过所述连杆单元与所述第一接合部连接。The fourth driving part is provided on the housing; the transmission part is provided on the second sub-cavity and includes a rack, a gear and a connecting rod unit, and the rack is connected to the fourth driving part , and is used for reciprocating linear motion along a fifth direction driven by the fourth driving part, the fifth direction being perpendicular to the fourth direction and the third direction; the gear and the housing can Rotationally connected, and the gear meshes with the rack, and the gear is connected with the first joint part through the connecting rod unit.
  7. 根据权利要求5所述的灌注系统,其特征在于,所述第一接合部沿所述第四方向的正方向运动,以使得所述第二载台至少部分地伸出所述壳体, 所述第一接合部沿所述第四方向的负方向运动,以使得所述第二载台进入所述第二子腔;The perfusion system of claim 5, wherein the first joint moves along the positive direction of the fourth direction so that the second stage at least partially extends out of the housing, The first joint part moves in the negative direction of the fourth direction, so that the second stage enters the second sub-cavity;
    所述灌注系统还包括限位部,所述限位部设置在所述第二子腔,并用于限定所述第一接合部沿所述第四方向的负方向运动时的终点位置。The perfusion system further includes a limiting portion, which is provided in the second sub-chamber and used to define an end position of the first joint portion when it moves in the negative direction of the fourth direction.
  8. 根据权利要求7所述的灌注系统,其特征在于,所述限位部包括第一限位件和第二限位件,所述第一限位件设置在所述第一接合部上,所述第二限位件设置在所述壳体上,并位于所述第二子腔,所述第二限位件用于与所述第一限位件抵接;当所述第二限位件与所述第一限位件抵接时,阻止所述第一接合部沿所述第四方向的负方向运动;和/或,The perfusion system according to claim 7, wherein the limiting part includes a first limiting part and a second limiting part, and the first limiting part is provided on the first joint part, so The second limiter is disposed on the housing and located in the second sub-cavity, and is used to contact the first limiter; when the second limiter When the component is in contact with the first limiting component, the first joint portion is prevented from moving in the negative direction of the fourth direction; and/or,
    所述第二限位件包括限位座和限位杆,所述限位座设置在所述壳体上,所述限位杆沿所述第四方向延伸,并设置在所述限位座上,且所述第二限位件被配置为所述限位杆能够在所述限位座上沿所述第四方向运动,以调节所述限位杆靠近所述第一限位件的一端的端部到所述限位座的距离,所述限位杆的靠近所述第一限位件的一端的端部用于与所述第一限位件抵接。The second limiting member includes a limiting seat and a limiting rod. The limiting seat is provided on the housing. The limiting rod extends along the fourth direction and is provided on the limiting seat. on, and the second limiting member is configured such that the limiting rod can move along the fourth direction on the limiting seat to adjust the position of the limiting rod close to the first limiting member. The distance from the end of one end to the limiting seat, and the end of the limiting rod close to one end of the first limiting member is used to abut against the first limiting member.
  9. 根据权利要求3所述的灌注系统,其特征在于,所述壳体包括外壳和分隔板,所述外壳具有内腔,所述分隔板设置在所述内腔内,并将所述内腔分割为所述第一子腔和所述第二子腔;所述分隔板上设有连通所述第一子腔和所述第二子腔的第一窗口,所述外壳上设有与所述第二子腔连通的第二窗口;The perfusion system according to claim 3, wherein the housing includes an outer shell and a partition plate, the outer shell has an inner cavity, the partition plate is disposed in the inner cavity, and connects the inner cavity to the inner cavity. The cavity is divided into the first sub-cavity and the second sub-cavity; the partition plate is provided with a first window connecting the first sub-cavity and the second sub-cavity, and the outer shell is provided with a second window connected to the second sub-cavity;
    所述灌注系统还包括封闭组件,所述封闭组件包括第一封闭组件和第二封闭组件,所述第一封闭组件选择性地封闭所述第一窗口或解除对所述第一窗口的封闭,所述第二封闭组件设置在所述内腔,并选择性地封闭所述第二窗口或解除对所述第二窗口的封闭。The perfusion system also includes a closure component, the closure component includes a first closure component and a second closure component, the first closure component selectively seals the first window or unblocks the first window, The second sealing component is disposed in the inner cavity and selectively seals the second window or unblocks the second window.
  10. 根据权利要求9所述的灌注系统,其特征在于,所述第一封闭组件包括第一密封门、第六驱动部和第七驱动部;所述第六驱动部与所述壳体连接,并还与所述第一密封门连接,所述第六驱动部用于驱使所述第一密封门沿平行于所述第一窗口的方向做往复直线运动,以覆盖或偏离所述第一窗口;所述第七驱动部与所述第一密封门连接,并用于驱使所述第一密封门沿垂直于所述第一窗口的方向做往复直线运动,以靠近或远离所述分隔板;The perfusion system of claim 9, wherein the first closing assembly includes a first sealing door, a sixth driving part and a seventh driving part; the sixth driving part is connected to the housing, and Also connected to the first sealed door, the sixth driving part is used to drive the first sealed door to make a reciprocating linear motion in a direction parallel to the first window to cover or deviate from the first window; The seventh driving part is connected to the first sealing door and is used to drive the first sealing door to make a reciprocating linear motion in a direction perpendicular to the first window to approach or move away from the partition plate;
    所述第二封闭组件包括第八驱动部和第二密封门,所述第八驱动部设置在 所述外壳上,并与所述第二密封门连接;所述第八驱动部用于驱使所述第二密封门沿垂直于所述第二窗口的方向做往复直线运动以靠近或远离所述外壳,所述第八驱动部还用于驱使所述第二密封门绕第二轴线做往复旋转运动,以覆盖或偏离所述第二窗口,所述第二轴线垂直于所述第二窗口。The second closing assembly includes an eighth driving part and a second sealing door, and the eighth driving part is disposed on on the housing and connected to the second sealed door; the eighth driving part is used to drive the second sealed door to make a reciprocating linear motion in a direction perpendicular to the second window to approach or move away from the Housing, the eighth driving part is also used to drive the second sealing door to make a reciprocating rotation around a second axis to cover or deviate from the second window, and the second axis is perpendicular to the second window.
  11. 根据权利要求10所述的灌注系统,其特征在于,所述第一封闭组件还包括第二导向部、第二接合部和第三导向部,所述第二导向部与所述壳体连接,并沿平行于所述第一窗口的方向延伸;所述第二接合部与所述第二导向部连接,并能够沿所述第二导向部运动;所述第三导向部的一端与所述第一密封门连接,另一端与所述第二接合部连接,且所述第三导向部能够在所述第二接合部上沿垂直于所述分隔板的方向运动;所述第七驱动部设置在所述第二接合部上,并与所述第一密封门连接;和/或,The perfusion system according to claim 10, wherein the first closing component further includes a second guide part, a second joint part and a third guide part, the second guide part is connected to the housing, and extends in a direction parallel to the first window; the second joint part is connected to the second guide part and can move along the second guide part; one end of the third guide part is connected to the The first sealed door is connected, the other end is connected to the second joint part, and the third guide part can move on the second joint part in a direction perpendicular to the partition plate; the seventh drive The part is provided on the second joint part and connected with the first sealing door; and/or,
    所述第六驱动部包括气缸,所述气缸的活塞杆与所述第二接合部连接;或者,所述第六驱动部包括滑台气缸,所述滑台气缸的滑台与所述第二接合部连接;或者,所述第六驱动部包括电机和连接于所述电机的输出端的丝杆,所述第六驱动部的所述丝杆与所述第二接合部螺纹配合以进行螺旋传动;The sixth driving part includes a cylinder, and the piston rod of the cylinder is connected to the second joint part; or the sixth driving part includes a slide cylinder, and the slide table of the slide cylinder is connected to the second joint part. The joint part is connected; alternatively, the sixth driving part includes a motor and a screw rod connected to the output end of the motor, and the screw rod of the sixth driving part is threadedly matched with the second joint part to perform screw transmission. ;
    所述第七驱动部包括电机和连接于所述电机的输出端的丝杆,所述第七驱动部的所述丝杆与所述第一密封门螺纹配合以进行螺旋传动。The seventh driving part includes a motor and a screw rod connected to the output end of the motor. The screw rod of the seventh driving part is threadedly matched with the first sealing door to perform screw transmission.
  12. 根据权利要求3所述的灌注系统,其特征在于,所述第三运动机构包括抓取组件和传送组件,所述抓取组件连接于所述传送组件上;所述传送组件用于带动所述抓取组件在所述第一子腔与所述第二子腔之间转移,以使得所述抓取组件能够在所述第一模具交接位取放所述模具,以及在所述第二模具交接位取放所述模具。The perfusion system according to claim 3, characterized in that the third movement mechanism includes a grabbing component and a transmission component, the grabbing component is connected to the transmission component; the transmission component is used to drive the The grasping assembly is transferred between the first sub-cavity and the second sub-cavity, so that the grasping assembly can pick up and place the mold at the first mold transfer position, and at the second mold The mold is picked up and placed at the handover position.
  13. 根据权利要求12所述的灌注系统,其特征在于,所述抓取组件包括活动板、第九驱动部、第十驱动部和夹持部;所述第九驱动部连接于所述传送组件上,并还与所述活动板连接,以用于驱使所述活动板沿第三方向做往复直线运动;所述第十驱动部与所述活动板连接,所述夹持部与所述第十驱动部连接,并包括相对设置的第一夹爪和第二夹爪,所述第一夹爪和所述第二夹爪在所述第十驱动部的驱使下沿平行于所述活动板的方向上做往复直线运动,以使得所述第一夹爪和所述第二夹爪相互靠近以抓取所述模具或相互远离以放开所述模具。 The perfusion system according to claim 12, wherein the grabbing component includes a movable plate, a ninth driving part, a tenth driving part and a clamping part; the ninth driving part is connected to the transmission component , and is also connected to the movable plate for driving the movable plate to make reciprocating linear motion in the third direction; the tenth driving part is connected to the movable plate, and the clamping part is connected to the tenth The driving part is connected and includes a first clamping jaw and a second clamping jaw arranged oppositely. The first clamping jaw and the second clamping jaw are driven along the axis parallel to the movable plate under the driving of the tenth driving part. The first clamping jaw and the second clamping jaw move toward each other to grasp the mold or move away from each other to release the mold.
  14. 根据权利要求13所述的灌注系统,其特征在于,所述抓取组件还包括第四导向部,所述第四导向部与所述传送组件连接,并沿所述第三方向延伸,所述活动板可活动地连接在所述第四导向部上;所述第九驱动部包括电机和连接于所述电机的输出端的丝杆;所述活动板套设在所述第九驱动部的所述丝杆上,并与所述第九驱动部的所述丝杆螺纹配合以进行螺旋传动。The perfusion system according to claim 13, wherein the grabbing component further includes a fourth guide part connected to the transfer component and extending along the third direction, the fourth guide part being The movable plate is movably connected to the fourth guide part; the ninth driving part includes a motor and a screw rod connected to the output end of the motor; the movable plate is sleeved on all parts of the ninth driving part on the screw rod, and cooperates with the screw thread of the ninth driving part to perform screw transmission.
  15. 根据权利要求13所述的灌注系统,其特征在于,所述第十驱动部包括电机和连接于所述电机的输出端的丝杆,所述第十驱动部的所述丝杆包括轴向连接第一节段和第二节段,所述第一节段上的外螺纹与所述第二节段上的外螺纹的旋向相反;所述抓取组件还包括第五导向部,所述第五导向部设置在所述活动板上,并与所述第十驱动部的所述丝杆平行布置;所述夹持部还包括第一连接块和第二连接块,所述第一连接块和所述第二连接块分别与所述第五导向部滑动连接,并用于沿所述第五导向部运动,所述第一连接块套设在所述第一节段上,并与所述第一节段螺纹配合以进行螺旋传动,所述第二连接块套设在所述第二节段上,并与所述第二节段螺纹配合以进行螺旋传动;所述第一夹爪与所述第一连接块连接,所述第二夹爪与所述第二连接块连接。The perfusion system according to claim 13, characterized in that the tenth driving part includes a motor and a screw rod connected to the output end of the motor, and the screw rod of the tenth driving part includes a screw rod axially connected to a third screw rod. A segment and a second segment, the external thread on the first segment has an opposite direction of rotation to the external thread on the second segment; the grabbing assembly also includes a fifth guide part, the third Five guide parts are provided on the movable plate and are arranged parallel to the screw rod of the tenth driving part; the clamping part also includes a first connecting block and a second connecting block, the first connecting block The second connecting block is slidably connected to the fifth guide part and used to move along the fifth guide part. The first connecting block is sleeved on the first segment and connected with the first segment. The first segment is threaded to perform screw transmission, the second connecting block is sleeved on the second segment, and is threaded to cooperate with the second segment to perform screw transmission; the first clamping jaw and The first connecting block is connected, and the second clamping jaw is connected with the second connecting block.
  16. 根据权利要求12所述的灌注系统,其特征在于,所述传送组件包括第三接合部和第十一驱动部,所述第三接合部与所述抓取组件连接;所述第十一驱动部与所述第三接合部连接,并用于驱使所述第三接合部绕第三轴线旋转,以使所述抓取组件在所述第二子腔与所述第一子腔之间转移;所述第三轴线沿所述第三方向延伸。 The perfusion system according to claim 12, wherein the transfer component includes a third joint part and an eleventh drive part, the third joint part is connected with the grabbing component; the eleventh drive part The third joint part is connected to the third joint part and is used to drive the third joint part to rotate around the third axis so that the grabbing component is transferred between the second sub-cavity and the first sub-cavity; The third axis extends along the third direction.
PCT/CN2023/093888 2022-05-26 2023-05-12 Injection system WO2023226790A1 (en)

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Application Number Priority Date Filing Date Title
CN202210589327.1 2022-05-26
CN202210589327.1A CN117162361A (en) 2022-05-26 2022-05-26 Perfusion system
CN202221297664.5U CN217434812U (en) 2022-05-26 2022-05-26 Perfusion system
CN202221297664.5 2022-05-26

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN206066797U (en) * 2016-10-17 2017-04-05 中国科学院理化技术研究所 A kind of equipment for making polymer micro needle
US20200398035A1 (en) * 2019-06-21 2020-12-24 Industrial Cosmetic Lab Microneedle Patch and Fabrication Device for Production of Multilayered Microneedles
CN216127595U (en) * 2021-07-28 2022-03-25 上海悦肤达生物科技有限公司 Apparatus for preparing microneedles
CN217434812U (en) * 2022-05-26 2022-09-16 苏州悦肤达医疗科技有限公司 Perfusion system

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN206066797U (en) * 2016-10-17 2017-04-05 中国科学院理化技术研究所 A kind of equipment for making polymer micro needle
US20200398035A1 (en) * 2019-06-21 2020-12-24 Industrial Cosmetic Lab Microneedle Patch and Fabrication Device for Production of Multilayered Microneedles
CN216127595U (en) * 2021-07-28 2022-03-25 上海悦肤达生物科技有限公司 Apparatus for preparing microneedles
CN217434812U (en) * 2022-05-26 2022-09-16 苏州悦肤达医疗科技有限公司 Perfusion system

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