WO2023226226A1 - Rectification control system for preparation of electronic-grade trifluoromethane and control method therefor - Google Patents

Rectification control system for preparation of electronic-grade trifluoromethane and control method therefor Download PDF

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WO2023226226A1
WO2023226226A1 PCT/CN2022/116148 CN2022116148W WO2023226226A1 WO 2023226226 A1 WO2023226226 A1 WO 2023226226A1 CN 2022116148 W CN2022116148 W CN 2022116148W WO 2023226226 A1 WO2023226226 A1 WO 2023226226A1
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distillation
time point
feature map
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华辉
邱玲
赖甜华
李卫国
赖金香
王凤侠
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福建德尔科技股份有限公司
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Abstract

A rectification control system for preparation of electronic-grade trifluoromethane and a control method therefor. The method comprises: acquiring temperature data of a molecular sieve adsorber, pressure data of the molecular sieve adsorber, flow data of a crude trifluoromethane product input into the molecular sieve adsorber, and an operating power of a low-temperature heat exchanger of a rectification tower at a plurality of predetermined time points including the current time point (S110); acquiring gas chromatograms of a rectification product at the plurality of predetermined time points including the current time point (S120); arranging into a two-dimensional input matrix the temperature data of the molecular sieve adsorber, the pressure data of the molecular sieve adsorber and the flow data of the crude trifluoromethane product input into the molecular sieve adsorber at the plurality of predetermined time points including the current time point, and then passing the two-dimensional input matrix through a first convolutional neural network, so as to generate a first feature map, wherein adjacent layers of the first convolutional neural network use convolutional kernels, which are mutually transposed (S130); passing, through a context encoder, which includes an embedding layer, the operating power of the low-temperature heat exchanger of the rectification tower at the plurality of predetermined time points including the current time point, so as to obtain a plurality of feature vectors, and arranging the plurality of feature vectors, which are in two dimensions, into a feature matrix and then passing the feature matrix through a second convolutional neural network, so as to obtain a second feature map (S140); passing, through a third convolutional neural network using a three-dimensional convolutional kernel, gas chromatograms of the rectification product at the plurality of predetermined time points including the current time point, so as to obtain a third feature map (S150); performing class-difference-based feature value correction on each of the first to third feature maps, so as to generate corrected first to third feature maps (S160); fusing the corrected first to third feature maps, so as to obtain a classification feature map (S170); and passing the classification feature map through a classifier, so as to obtain a classification result, wherein the classification result indicates whether a combination of control parameters at the current time point is reasonable (S180).

Description

用于电子级三氟甲烷制备的精馏控制系统及其控制方法Distillation control system for the preparation of electronic grade trifluoromethane and its control method 技术领域Technical field
本发明涉及电子级气体的智能制造领域,且更为具体地,涉及一种用于电子级三氟甲烷制备的精馏控制系统及其控制方法。The present invention relates to the field of intelligent manufacturing of electronic grade gases, and more specifically, to a distillation control system for the preparation of electronic grade trifluoromethane and a control method thereof.
背景技术Background technique
三氟甲烷,又称三氟甲,是一种无色、微味,不导电的气体,是理想的卤代烷替代物。在半导体工艺中,CHF3常用于等离子刻蚀或反应离子刻蚀二氧化硅工艺,CHF3的特点就是腐蚀二氧化硅的速度快,腐蚀硅的速度慢,即不但选择性好,而且速率差大,满足半导体工艺的要求。作为8-12英寸芯片制造过程中刻蚀剂的高纯三氟甲烷的需求量随着半导体行业的迅猛发展,不断增加。Trifluoromethane, also known as trifluoromethane, is a colorless, slightly odorless, non-conductive gas and is an ideal substitute for alkyl halides. In the semiconductor process, CHF3 is often used in plasma etching or reactive ion etching of silicon dioxide. The characteristic of CHF3 is that it corrodes silicon dioxide quickly and corrodes silicon slowly. That is, it not only has good selectivity, but also has a large rate difference. Meet the requirements of semiconductor processes. The demand for high-purity trifluoromethane as an etchant in the manufacturing process of 8-12-inch chips continues to increase with the rapid development of the semiconductor industry.
一般半导体工业用高纯三氟甲烷纯度为99.999%,其纯化涉及多种杂质的深度脱除技术,三氟甲烷极性较高,原料一般含有大量的CHCl3、CCl2F2、CHClF2、O2、N2、CO2等杂质,CHF3和CO2沸点非常接近,和二氟一氯甲烷的沸点和性质极其相近,且两者容易形成共沸物,分离困难。Generally, the purity of high-purity trifluoromethane used in the semiconductor industry is 99.999%. Its purification involves deep removal technology of various impurities. Trifluoromethane is highly polar and the raw materials generally contain large amounts of CHCl3, CCl2F2, CHClF2, O2, N2, and CO2. and other impurities, the boiling points of CHF3 and CO2 are very close, and the boiling points and properties of difluorochloromethane are very similar, and the two easily form an azeotrope, making separation difficult.
我国现有的工业化三氟甲烷纯度较低,一般99.8%-99.9%,未达到半导体行业的使用要求。先存一些用于三氟甲烷的提纯方案,例如,专利103951543A采用具有多级精馏的纯化装置来提高三氟甲烷的纯度,但这种通过在结构层面优化的提纯方案需采用具有复杂结构的纯化装置,成本高昂。The purity of my country's existing industrialized trifluoromethane is relatively low, generally 99.8%-99.9%, which does not meet the requirements of the semiconductor industry. There are some purification schemes for trifluoromethane. For example, patent 103951543A uses a purification device with multi-stage distillation to improve the purity of trifluoromethane. However, this purification scheme optimized at the structural level requires the use of complex structures. Purification equipment is expensive.
因此,期待一种新型的用于三氟甲烷的提纯控制方案以使得最终提纯获得的三氟甲烷的纯度能够满足电子级气体的纯度要求。Therefore, a new purification control scheme for trifluoromethane is expected so that the purity of trifluoromethane obtained by final purification can meet the purity requirements of electronic grade gas.
发明内容Contents of the invention
为了解决上述技术问题,提出了本申请。本申请的实施例提供了一种用于电子级三氟甲烷制备的精馏控制系统及其控制方法,其使用基于人工智能技术的智能控制方法来从优化控制算法的角度,进行全局的、高精度的、动态的且自适应的调整控制参数,进而提高所述电子级三氟甲烷的提纯纯度。In order to solve the above technical problems, this application is proposed. Embodiments of the present application provide a distillation control system and a control method for the preparation of electronic grade trifluoromethane, which use an intelligent control method based on artificial intelligence technology to conduct global, high-level operations from the perspective of optimizing control algorithms. The control parameters are adjusted accurately, dynamically and adaptively, thereby improving the purification purity of the electronic grade trifluoromethane.
根据本申请的一个方面,提供了一种用于电子级三氟甲烷制备的精馏控制系统,其包括:精馏参数数据获取单元,用于获取包含当前时间点在内的多个预定时间点的分子筛吸附器的温度数据、所述分子筛吸附器的压力数据、三氟甲烷粗制品输入所述分子筛吸附器的流量数据、精馏塔的低温换热器的 工作功率;产物数据获取单元,用于获取包含当前时间点在内的多个预定时间点的精馏产物的气相色谱图;第一级精馏参数编码单元,用于将所述包含当前时间点在内的多个预定时间点的分子筛吸附器的温度数据、所述分子筛吸附器的压力数据、三氟甲烷粗制品输入所述分子筛吸附器的流量数据排列为二维的输入矩阵后通过第一卷积神经网络以生成第一特征图,其中,所述第一卷积神经网络的相邻层使用互为转置的卷积核;第二级精馏参数编码单元,用于将所述包含当前时间点在内的多个预定时间点的精馏塔的低温换热器的工作功率通过包含嵌入层的上下文编码器以获得多个特征向量,并将所述多个特征向量进行二维排列为特征矩阵后通过第二卷积神经网络以获得第二特征图;产物数据编码单元,用于将所述包含当前时间点在内的多个预定时间点的精馏产物的气相色谱图通过使用三维卷积核的第三卷积神经网络以获得第三特征图;特征图校正单元,用于对所述第一至第三特征图中各个特征图进行基于类别差分的特征值校正以生成校正后第一至第三特征图;特征图融合单元,用于融合所述校正后第一至第三特征图以获得分类特征图;以及控制结果生成单元,用于将所述分类特征图通过分类器以获得分类结果,所述分类结果为当前时间点的控制参数组合是否合理。According to one aspect of the present application, a distillation control system for the preparation of electronic-grade trifluoromethane is provided, which includes: a distillation parameter data acquisition unit for acquiring multiple predetermined time points including the current time point. The temperature data of the molecular sieve adsorber, the pressure data of the molecular sieve adsorber, the flow data of the trifluoromethane crude product input into the molecular sieve adsorber, and the working power of the low-temperature heat exchanger of the distillation tower; the product data acquisition unit uses In order to obtain the gas chromatogram of the distillation product at multiple predetermined time points including the current time point; the first-level distillation parameter encoding unit is used to obtain the gas chromatogram of the distillation product at multiple predetermined time points including the current time point. The temperature data of the molecular sieve adsorber, the pressure data of the molecular sieve adsorber, and the flow data of crude trifluoromethane into the molecular sieve adsorber are arranged into a two-dimensional input matrix and then passed through the first convolutional neural network to generate the first feature. Figure, wherein the adjacent layers of the first convolutional neural network use mutually transposed convolution kernels; the second-level distillation parameter encoding unit is used to convert the multiple predetermined values including the current time point into The working power of the low-temperature heat exchanger of the distillation tower at the time point is passed through the context encoder containing the embedding layer to obtain multiple feature vectors, and the multiple feature vectors are two-dimensionally arranged into a feature matrix and then passed through the second convolution The neural network obtains the second feature map; the product data encoding unit is used to pass the gas chromatogram of the distillation product at multiple predetermined time points including the current time point through a third convolution using a three-dimensional convolution kernel a neural network to obtain a third feature map; a feature map correction unit configured to perform feature value correction based on category differences on each of the first to third feature maps to generate corrected first to third feature maps; a feature map fusion unit, used to fuse the corrected first to third feature maps to obtain a classification feature map; and a control result generation unit, used to pass the classification feature map through a classifier to obtain a classification result, the classification The result is whether the combination of control parameters at the current time point is reasonable.
在上述用于电子级三氟甲烷制备的精馏控制系统中,所述第一级精馏参数编码单元,进一步用于:使用所述第一卷积神经网络的第i层的卷积层使用第一卷积核以如下公式对输入数据进行处理以生成第i特征图,所述公式为h=f(w i*x+b),*表示卷积运算,f(.)表示激活函数;以及,使用所述第一卷积神经网络的第i+1层的卷积层使用第二卷积核以如下公式对所述第i特征图进行处理,所述公式为h=f(w i+1*x+b),*表示卷积运算,f(.)表示激活函数,其中,w i+1=w i TIn the above-mentioned distillation control system for the preparation of electronic-grade trifluoromethane, the first-level distillation parameter encoding unit is further used to: use the convolution layer of the i-th layer of the first convolutional neural network. The first convolution kernel processes the input data with the following formula to generate the i-th feature map, the formula is h=f( wi *x+b), * represents the convolution operation, and f(.) represents the activation function; And, use the convolution layer of the i+1th layer of the first convolutional neural network to use the second convolution kernel to process the i-th feature map with the following formula, the formula is h=f( wi +1 *x+b), * represents the convolution operation, f(.) represents the activation function, where w i+1 = w i T .
在上述用于电子级三氟甲烷制备的精馏控制系统中,所述第二级精馏参数编码单元,包括:嵌入层子单元,用于使用所述包含嵌入层的上下文的编码器模型的嵌入层分别将所述包含当前时间点在内的多个预定时间点的精馏塔的低温换热器的工作功率转化为输入向量以获得输入向量的序列;上下文编码子单元,用于使用所述包含嵌入层的上下文的编码器模型的转换器对所述嵌入层子单元获得的所述输入向量的序列进行基于全局的上下文语义编码以获得所述多个特征向量;二维排列子单元,用于将所述上下文编码子单元获得的所述多个特征向量进行二维排列为特征矩阵后通过第二卷积神 经网络以获得第二特征图。In the above-mentioned distillation control system for electronic-grade trifluoromethane preparation, the second-level distillation parameter encoding unit includes: an embedded layer subunit, used for using the encoder model containing the context of the embedded layer. The embedding layer converts the working power of the cryogenic heat exchanger of the distillation tower at multiple predetermined time points, including the current time point, into input vectors to obtain a sequence of input vectors; the context encoding subunit is used to use all The converter of the encoder model that includes the context of the embedding layer performs global contextual semantic encoding on the sequence of the input vectors obtained by the embedding layer subunit to obtain the plurality of feature vectors; the subunits are arranged two-dimensionally, Used to two-dimensionally arrange the multiple feature vectors obtained by the context encoding subunit into a feature matrix and then pass it through a second convolutional neural network to obtain a second feature map.
在上述用于电子级三氟甲烷制备的精馏控制系统中,所述产物数据编码单元,进一步用于:使用所述三维卷积核的第三卷积神经网络的各层在层的正向传递中对输入数据进行卷积处理、池化处理和激活处理以由所述第三卷积神经网络的最后一层生成所述第三特征图,其中,所述第三卷积神经网络的第一层的输入为所述包含当前时间点在内的多个预定时间点的精馏产物的气相色谱图。In the above-mentioned distillation control system for the preparation of electronic grade trifluoromethane, the product data encoding unit is further used to: each layer of the third convolutional neural network using the three-dimensional convolution kernel is in the forward direction of the layer. Convolution processing, pooling processing and activation processing are performed on the input data during the transfer to generate the third feature map from the last layer of the third convolutional neural network, wherein the third layer of the third convolutional neural network The input of one layer is the gas chromatogram of the distillation product at multiple predetermined time points including the current time point.
在上述用于电子级三氟甲烷制备的精馏控制系统中,所述特征图校正单元,进一步用于:以如下公式对所述第一至第三特征图中各个特征图进行基于类别差分的特征值校正以生成校正后所述第一至第三特征图;In the above-mentioned distillation control system for the preparation of electronic-grade trifluoromethane, the characteristic map correction unit is further used to perform category difference-based classification on each of the first to third characteristic maps using the following formula: Feature value correction to generate the corrected first to third feature maps;
其中,所述公式为:Among them, the formula is:
Figure PCTCN2022116148-appb-000001
Figure PCTCN2022116148-appb-000001
其中f i,j,k为所述特征图的第(i,j,k)位置的特征值,且
Figure PCTCN2022116148-appb-000002
是所述特征图的各个位置的特征值的全局均值。
where f i,j,k is the feature value of the (i,j,k)th position of the feature map, and
Figure PCTCN2022116148-appb-000002
is the global mean of the feature values at each position of the feature map.
在上述用于电子级三氟甲烷制备的精馏控制系统中,所述控制结果生成单元,进一步用于:所述分类器以如下公式对所述分类特征图进行处理以生成分类结果,其中,所述公式为:softmax{(W n,B n):…:(W 1,B 1)|Project(F)},其中Project(F)表示将所述分类特征图投影为向量,W 1至W n为各层全连接层的权重矩阵,B 1至B n表示各层全连接层的偏置矩阵。 In the above-mentioned distillation control system for the preparation of electronic-grade trifluoromethane, the control result generation unit is further configured to: the classifier processes the classification feature map according to the following formula to generate a classification result, wherein, The formula is: softmax{(W n ,B n ):...:(W 1 ,B 1 )|Project(F)}, where Project(F) represents projecting the classification feature map into a vector, W 1 to W n is the weight matrix of the fully connected layer of each layer, and B 1 to B n represent the bias matrix of the fully connected layer of each layer.
根据本申请的另一方面,一种用于电子级三氟甲烷制备的精馏控制系统的控制方法,其包括:According to another aspect of the present application, a control method for a distillation control system for the preparation of electronic grade trifluoromethane, which includes:
获取包含当前时间点在内的多个预定时间点的分子筛吸附器的温度数据、所述分子筛吸附器的压力数据、三氟甲烷粗制品输入所述分子筛吸附器的流量数据、精馏塔的低温换热器的工作功率;Obtain the temperature data of the molecular sieve adsorber at multiple predetermined time points including the current time point, the pressure data of the molecular sieve adsorber, the flow data of the trifluoromethane crude product input into the molecular sieve adsorber, and the low temperature of the rectification tower. The working power of the heat exchanger;
获取包含当前时间点在内的多个预定时间点的精馏产物的气相色谱图;Obtain gas chromatograms of distillation products at multiple predetermined time points including the current time point;
将所述包含当前时间点在内的多个预定时间点的分子筛吸附器的温度数据、所述分子筛吸附器的压力数据、三氟甲烷粗制品输入所述分子筛吸附器的流量数据排列为二维的输入矩阵后通过第一卷积神经网络以生成第一特征图,其中,所述第一卷积神经网络的相邻层使用互为转置的卷积核;Arrange the temperature data of the molecular sieve adsorber at multiple predetermined time points including the current time point, the pressure data of the molecular sieve adsorber, and the flow data of crude trifluoromethane into the molecular sieve adsorber in a two-dimensional manner. The input matrix is then passed through the first convolutional neural network to generate the first feature map, wherein adjacent layers of the first convolutional neural network use convolution kernels that are transposed to each other;
将所述包含当前时间点在内的多个预定时间点的精馏塔的低温换热器的工作功率通过包含嵌入层的上下文编码器以获得多个特征向量,并将所述 多个特征向量进行二维排列为特征矩阵后通过第二卷积神经网络以获得第二特征图;将所述包含当前时间点在内的多个预定时间点的精馏产物的气相色谱图通过使用三维卷积核的第三卷积神经网络以获得第三特征图;对所述第一至第三特征图中各个特征图进行基于类别差分的特征值校正以生成校正后第一至第三特征图;融合所述校正后第一至第三特征图以获得分类特征图;以及将所述分类特征图通过分类器以获得分类结果,所述分类结果为当前时间点的控制参数组合是否合理。The operating power of the cryogenic heat exchanger of the distillation tower at multiple predetermined time points including the current time point is passed through a context encoder including an embedding layer to obtain multiple feature vectors, and the multiple feature vectors are After two-dimensional arrangement into a feature matrix, a second convolutional neural network is used to obtain a second feature map; the gas chromatograms of the distillation products at multiple predetermined time points including the current time point are obtained by using three-dimensional convolution The third convolutional neural network of the core is used to obtain a third feature map; performing feature value correction based on category differences on each of the first to third feature maps to generate the corrected first to third feature maps; fusion The corrected first to third feature maps are used to obtain a classification feature map; and the classification feature map is passed through a classifier to obtain a classification result, and the classification result is whether the control parameter combination at the current time point is reasonable.
在上述用于电子级三氟甲烷制备的精馏控制系统的控制方法中,将所述包含当前时间点在内的多个预定时间点的分子筛吸附器的温度数据、所述分子筛吸附器的压力数据、三氟甲烷粗制品输入所述分子筛吸附器的流量数据排列为二维的输入矩阵后通过第一卷积神经网络以生成第一特征图,包括:使用所述第一卷积神经网络的第i层的卷积层使用第一卷积核以如下公式对输入数据进行处理以生成第i特征图,所述公式为h=f(w i*x+b),*表示卷积运算,f(.)表示激活函数;以及,使用所述第一卷积神经网络的第i+1层的卷积层使用第二卷积核以如下公式对所述第i特征图进行处理,所述公式为h=f(w i+1*x+b),*表示卷积运算,f(.)表示激活函数,其中,w i+1=w i TIn the above control method of the distillation control system for the preparation of electronic grade trifluoromethane, the temperature data of the molecular sieve adsorber at multiple predetermined time points including the current time point, the pressure of the molecular sieve adsorber Data and flow data of crude trifluoromethane input into the molecular sieve adsorber are arranged into a two-dimensional input matrix and then passed through the first convolutional neural network to generate the first feature map, including: using the first convolutional neural network The convolutional layer of the i-th layer uses the first convolution kernel to process the input data to generate the i-th feature map using the following formula. The formula is h=f( wi *x+b), * represents the convolution operation, f(.) represents the activation function; and, use the convolution layer of the i+1th layer of the first convolutional neural network to use the second convolution kernel to process the i-th feature map with the following formula, The formula is h=f(wi +1 *x+b), * represents the convolution operation, f(.) represents the activation function, where w i+1 = w i T .
在上述用于电子级三氟甲烷制备的精馏控制系统的控制方法中,将所述包含当前时间点在内的多个预定时间点的精馏塔的低温换热器的工作功率通过包含嵌入层的上下文编码器以获得多个特征向量,并将所述多个特征向量进行二维排列为特征矩阵后通过第二卷积神经网络以获得第二特征图,包括:使用所述包含嵌入层的上下文的编码器模型的嵌入层分别将所述包含当前时间点在内的多个预定时间点的精馏塔的低温换热器的工作功率转化为输入向量以获得输入向量的序列;使用所述包含嵌入层的上下文的编码器模型的转换器对所述嵌入层子单元获得的所述输入向量的序列进行基于全局的上下文语义编码以获得所述多个特征向量;将所述上下文编码子单元获得的所述多个特征向量进行二维排列为特征矩阵后通过第二卷积神经网络以获得第二特征图。In the above control method of the distillation control system for the preparation of electronic grade trifluoromethane, the working power of the low-temperature heat exchanger of the rectification tower at multiple predetermined time points including the current time point is passed through the embedded The context encoder of the layer obtains multiple feature vectors, and arranges the multiple feature vectors two-dimensionally into a feature matrix and then passes the second convolutional neural network to obtain the second feature map, including: using the embedding layer The embedding layer of the context encoder model converts the working power of the cryogenic heat exchanger of the distillation tower at multiple predetermined time points including the current time point into input vectors to obtain a sequence of input vectors; use the The converter of the encoder model that includes the context of the embedding layer performs globally-based context semantic encoding on the sequence of the input vectors obtained by the embedding layer sub-unit to obtain the plurality of feature vectors; converting the context encoder The plurality of feature vectors obtained by the unit are two-dimensionally arranged into a feature matrix and then passed through a second convolutional neural network to obtain a second feature map.
在上述用于电子级三氟甲烷制备的精馏控制系统的控制方法中,将所述包含当前时间点在内的多个预定时间点的精馏产物的气相色谱图通过使用三维卷积核的第三卷积神经网络以获得第三特征图,包括:使用所述三维卷积核的第三卷积神经网络的各层在层的正向传递中对输入数据进行卷积处 理、池化处理和激活处理以由所述第三卷积神经网络的最后一层生成所述第三特征图,其中,所述第三卷积神经网络的第一层的输入为所述包含当前时间点在内的多个预定时间点的精馏产物的气相色谱图。In the above control method of the distillation control system for the preparation of electronic grade trifluoromethane, the gas chromatograms of the distillation products at multiple predetermined time points including the current time point are passed through using a three-dimensional convolution kernel. The third convolutional neural network obtains the third feature map, including: each layer of the third convolutional neural network using the three-dimensional convolution kernel performs convolution processing and pooling processing on the input data in the forward pass of the layer. and activation processing to generate the third feature map from the last layer of the third convolutional neural network, wherein the input of the first layer of the third convolutional neural network is the current time point including the Gas chromatograms of distillation products at multiple predetermined time points.
在上述用于电子级三氟甲烷制备的精馏控制系统的控制方法中,对所述第一至第三特征图中各个特征图进行基于类别差分的特征值校正以生成校正后第一至第三特征图,包括:以如下公式对所述第一至第三特征图中各个特征图进行基于类别差分的特征值校正以生成校正后所述第一至第三特征图;In the above control method of the distillation control system for the preparation of electronic grade trifluoromethane, feature value correction based on category differences is performed on each of the first to third feature maps to generate the corrected first to third feature maps. Three feature maps, including: performing feature value correction based on category differences on each of the first to third feature maps using the following formula to generate the corrected first to third feature maps;
其中,所述公式为:Among them, the formula is:
Figure PCTCN2022116148-appb-000003
Figure PCTCN2022116148-appb-000003
其中f i,j,k为所述特征图的第(i,j,k)位置的特征值,且
Figure PCTCN2022116148-appb-000004
是所述特征图的各个位置的特征值的全局均值。
where f i,j,k is the feature value of the (i,j,k)th position of the feature map, and
Figure PCTCN2022116148-appb-000004
is the global mean of the feature values at each position of the feature map.
在上述用于电子级三氟甲烷制备的精馏控制系统的控制方法中,将所述分类特征图通过分类器以获得分类结果,所述分类结果为当前时间点的控制参数组合是否合理,包括:所述分类器以如下公式对所述分类特征图进行处理以生成分类结果,其中,所述公式为:softmax{(W n,B n):…:(W 1,B 1)|Project(F)},其中Project(F)表示将所述分类特征图投影为向量,W 1至W n为各层全连接层的权重矩阵,B 1至B n表示各层全连接层的偏置矩阵。 In the above control method of the distillation control system for the preparation of electronic grade trifluoromethane, the classification feature map is passed through a classifier to obtain a classification result. The classification result is whether the control parameter combination at the current time point is reasonable, including : The classifier processes the classification feature map with the following formula to generate a classification result, wherein the formula is: softmax{(W n ,B n ):...:(W 1 ,B 1 )|Project( F)}, where Project(F) represents projecting the classification feature map into a vector, W 1 to W n are the weight matrices of the fully connected layers of each layer, and B 1 to B n represent the bias matrices of the fully connected layers of each layer. .
与现有技术相比,本申请提供的用于电子级三氟甲烷制备的精馏控制系统及其控制方法,其使用基于人工智能技术的智能控制方法来从优化控制算法的角度,进行全局的、高精度的、动态的且自适应的调整控制参数,进而提高所述电子级三氟甲烷的提纯纯度。Compared with the existing technology, the distillation control system and its control method for the preparation of electronic-grade trifluoromethane provided by this application use an intelligent control method based on artificial intelligence technology to conduct global optimization from the perspective of an optimized control algorithm. , high-precision, dynamic and adaptive adjustment of control parameters, thereby improving the purification purity of the electronic grade trifluoromethane.
附图说明Description of the drawings
通过结合附图对本申请实施例进行更详细的描述,本申请的上述以及其他目的、特征和优势将变得更加明显。附图用来提供对本申请实施例的进一步理解,并且构成说明书的一部分,与本申请实施例一起用于解释本申请,并不构成对本申请的限制。在附图中,相同的参考标号通常代表相同部件或步骤。The above and other objects, features and advantages of the present application will become more apparent through a more detailed description of the embodiments of the present application in conjunction with the accompanying drawings. The drawings are used to provide further understanding of the embodiments of the present application, and constitute a part of the specification. They are used to explain the present application together with the embodiments of the present application, and do not constitute a limitation of the present application. In the drawings, like reference numbers generally represent like components or steps.
图1为根据本申请实施例的用于电子级三氟甲烷制备的精馏控制系统的应用场景图。Figure 1 is an application scenario diagram of a distillation control system for the preparation of electronic-grade trifluoromethane according to an embodiment of the present application.
图2为根据本申请实施例的用于电子级三氟甲烷制备的精馏控制系统的框图。Figure 2 is a block diagram of a distillation control system for electronic grade trifluoromethane preparation according to an embodiment of the present application.
图3为根据本申请实施例的用于电子级三氟甲烷制备的精馏控制系统中第二级精馏参数编码单元的框图。Figure 3 is a block diagram of a second-stage distillation parameter encoding unit in a distillation control system for electronic-grade trifluoromethane preparation according to an embodiment of the present application.
图4为根据本申请实施例的用于电子级三氟甲烷制备的精馏控制系统的控制方法的流程图。Figure 4 is a flow chart of a control method of a distillation control system for electronic grade trifluoromethane preparation according to an embodiment of the present application.
图5为根据本申请实施例的用于电子级三氟甲烷制备的精馏控制系统的控制方法的架构示意图。Figure 5 is a schematic structural diagram of a control method of a distillation control system for the preparation of electronic-grade trifluoromethane according to an embodiment of the present application.
具体实施方式Detailed ways
下面,将参考附图详细地描述根据本申请的示例实施例。显然,所描述的实施例仅仅是本申请的一部分实施例,而不是本申请的全部实施例,应理解,本申请不受这里描述的示例实施例的限制。Hereinafter, example embodiments according to the present application will be described in detail with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. It should be understood that the present application is not limited by the example embodiments described here.
场景概述Scenario overview
如前所述,三氟甲烷,又称三氟甲,是一种无色、微味,不导电的气体,是理想的卤代烷替代物。在半导体工艺中,CHF3常用于等离子刻蚀或反应离子刻蚀二氧化硅工艺,CHF3的特点就是腐蚀二氧化硅的速度快,腐蚀硅的速度慢,即不但选择性好,而且速率差大,满足半导体工艺的要求。作为8-12英寸芯片制造过程中刻蚀剂的高纯三氟甲烷的需求量随着半导体行业的迅猛发展,不断增加。As mentioned before, trifluoromethane, also known as trifluoromethane, is a colorless, slightly odorless, non-conductive gas and is an ideal substitute for alkyl halides. In the semiconductor process, CHF3 is often used in plasma etching or reactive ion etching of silicon dioxide. The characteristic of CHF3 is that it corrodes silicon dioxide quickly and corrodes silicon slowly. That is, it not only has good selectivity, but also has a large rate difference. Meet the requirements of semiconductor processes. The demand for high-purity trifluoromethane as an etchant in the manufacturing process of 8-12-inch chips continues to increase with the rapid development of the semiconductor industry.
一般半导体工业用高纯三氟甲烷纯度为99.999%,其纯化涉及多种杂质的深度脱除技术,三氟甲烷极性较高,原料一般含有大量的CHCl3、CCl2F2、CHClF2、O2、N2、CO2等杂质,CHF3和CO2沸点非常接近,和二氟一氯甲烷的沸点和性质极其相近,且两者容易形成共沸物,分离困难。Generally, the purity of high-purity trifluoromethane used in the semiconductor industry is 99.999%. Its purification involves deep removal technology of various impurities. Trifluoromethane is highly polar and the raw materials generally contain large amounts of CHCl3, CCl2F2, CHClF2, O2, N2, and CO2. and other impurities, the boiling points of CHF3 and CO2 are very close, and the boiling points and properties of difluorochloromethane are very similar, and the two easily form an azeotrope, making separation difficult.
我国现有的工业化三氟甲烷纯度较低,一般99.8%-99.9%,未达到半导体行业的使用要求。先存一些用于三氟甲烷的提纯方案,例如,专利103951543A采用具有多级精馏的纯化装置来提高三氟甲烷的纯度,但这种通过在结构层面优化的提纯方案需采用具有复杂结构的纯化装置,成本高昂。The purity of my country's existing industrialized trifluoromethane is relatively low, generally 99.8%-99.9%, which does not meet the requirements of the semiconductor industry. There are some purification schemes for trifluoromethane. For example, patent 103951543A uses a purification device with multi-stage distillation to improve the purity of trifluoromethane. However, this purification scheme optimized at the structural level requires the use of complex structures. Purification equipment is expensive.
因此,期待一种新型的用于三氟甲烷的提纯控制方案以使得最终提纯获得的三氟甲烷的纯度能够满足电子级气体的纯度要求。Therefore, a new purification control scheme for trifluoromethane is expected so that the purity of trifluoromethane obtained by final purification can meet the purity requirements of electronic grade gas.
现有方案大多通过多级精馏或者采用多种提纯方式组合的方式来提高三氟甲烷的纯度。例如,在如专利201110423419.4揭露的技术方案中,其采 用二级精馏系统,包括作为一级精馏的分子筛吸附器和作为二级精馏的精馏塔,其中,原料三氟甲烷在一定温度和压力条件下,以一定流量进入分子筛吸附器(吸附器内装3A分子筛)中。在吸附CHCl3和CCl2F2后,引入低温精馏釜中,在-155℃至-84℃之间进行间歇精馏,除去CHCl3、O2、N2等杂质,从而获得99.99%以上高纯CHF3,用液氮深冷法收集于铝合金容器中。所述精馏塔靠冷凝器提供回流液冷量,靠低温换热器来换热,低温换热器的冷量靠压缩机,真空泵,乙烯缓冲罐来提供冷量,高纯三氟甲烷产品进入产品缓冲罐后进入膜式压缩机充装。Most existing solutions improve the purity of trifluoromethane through multi-stage distillation or a combination of multiple purification methods. For example, in the technical solution disclosed in patent 201110423419.4, a two-stage distillation system is used, including a molecular sieve adsorber as the primary distillation and a distillation tower as the secondary distillation, in which the raw material trifluoromethane is heated at a certain temperature Under the conditions of pressure and pressure, it enters the molecular sieve adsorber (the adsorber is equipped with 3A molecular sieve) at a certain flow rate. After adsorbing CHCl3 and CCl2F2, it is introduced into a low-temperature rectification kettle, and intermittent distillation is performed between -155°C and -84°C to remove impurities such as CHCl3, O2, N2, etc., thereby obtaining more than 99.99% high-purity CHF3, using liquid nitrogen Collect in aluminum alloy containers by cryogenic method. The distillation tower relies on the condenser to provide reflux liquid cooling capacity, and relies on the low-temperature heat exchanger to exchange heat. The cold capacity of the low-temperature heat exchanger relies on the compressor, vacuum pump, and ethylene buffer tank to provide cooling capacity. High-purity trifluoromethane products After entering the product buffer tank, it enters the membrane compressor for filling.
但是,这种技术路线不仅会导致大量设备成本的增加,同时,也存在提纯极限。本申请发明人在实验中发现在多级精馏的方案中,当精馏的级数增加到预定数量后,三氟甲烷的纯度基本上不会发生变化且难以达到电子级气体的纯度要求。However, this technical route will not only lead to an increase in the cost of a large amount of equipment, but also has a purification limit. The inventor of the present application found in experiments that in the multi-stage distillation scheme, when the number of distillation stages is increased to a predetermined number, the purity of trifluoromethane will basically not change and it is difficult to meet the purity requirements of electronic grade gas.
为此,本申请发明人尝试从优化控制算法的技术路线来提高三氟甲烷的纯度。以专利201110423419.4揭露的二级精馏系统为例,应可以理解,在实际分子筛吸附器的工作过程中,其内部设置的温度和压力以及三氟甲烷流入的流量在不同阶段都有其优选控制策略,同时,温度、压力和流量三者之间相互关联并协同影响分子筛吸附器的工作效果。此外,从分子筛吸附器流出的第一级提纯产物会流入精馏塔进行精馏,因此,分子筛吸附器的参数控制还需要后续精馏塔的参数控制。同样地,在设定精馏塔的控制策略时,其不仅需要考虑分子筛吸附器的控制情况,还需要考虑精馏产物的实时产生情况。因此,对于三氟甲烷的精馏系统的控制系统而言,期待一种基于全局的、高精度的、动态的且自适应的控制系统。For this reason, the inventor of the present application tried to improve the purity of trifluoromethane through the technical route of optimizing the control algorithm. Taking the two-stage distillation system disclosed in patent 201110423419.4 as an example, it should be understood that during the working process of the actual molecular sieve adsorber, its internal temperature and pressure and the flow rate of trifluoromethane inflow have their preferred control strategies at different stages. , at the same time, temperature, pressure and flow are interrelated and synergistically affect the working effect of the molecular sieve adsorber. In addition, the first-stage purified product flowing out from the molecular sieve adsorber will flow into the distillation tower for distillation. Therefore, parameter control of the molecular sieve adsorber also requires parameter control of the subsequent distillation tower. Similarly, when setting the control strategy of the distillation tower, it is necessary to consider not only the control of the molecular sieve adsorber, but also the real-time production of distillation products. Therefore, for the control system of the trifluoromethane distillation system, a global, high-precision, dynamic and adaptive control system is expected.
近年来,深度学习以及神经网络已经广泛应用于计算机视觉、自然语言处理、语音信号处理等领域。此外,深度学习以及神经网络在图像分类、物体检测、语义分割、文本翻译等领域,也展现出了接近甚至超越人类的水平。In recent years, deep learning and neural networks have been widely used in computer vision, natural language processing, speech signal processing and other fields. In addition, deep learning and neural networks have also shown that they are close to or even beyond human performance in areas such as image classification, object detection, semantic segmentation, and text translation.
深度学习以及神经网络的发展为三氟甲烷的精馏系统的控制提供了新的解决思路和方案。The development of deep learning and neural networks provides new solutions and solutions for the control of trifluoromethane distillation systems.
具体地,在本申请的技术方案中,首先获取包含当前时间点在内的多个预定时间点的控制参数,所述控制参数包括分子筛吸附器的温度数据、所述分子筛吸附器的压力数据、三氟甲烷粗制品输入所述分子筛吸附器的流量数据、精馏塔的低温换热器的工作功率。Specifically, in the technical solution of the present application, the control parameters of multiple predetermined time points including the current time point are first obtained. The control parameters include the temperature data of the molecular sieve adsorber, the pressure data of the molecular sieve adsorber, The crude trifluoromethane product is input into the flow data of the molecular sieve adsorber and the working power of the low-temperature heat exchanger of the distillation tower.
然后,对于一级精馏的控制参数,将所述包含当前时间点在内的多个预定时间点的分子筛吸附器的温度数据、所述分子筛吸附器的压力数据、三氟甲烷粗制品输入所述分子筛吸附器的流量数据排列为二维的输入矩阵,并使用卷积神经网络模型对所述输入矩阵进行编码以提取所述输入矩阵中同一预定时间点的各项控制参数之间的高维隐含关联,不同预定时间点的不同控制参数之间的高维隐含关联,以及,同一控制参数在不同预定时间点之间的高维隐含关联。Then, for the control parameters of the first-stage distillation, the temperature data of the molecular sieve adsorber at multiple predetermined time points including the current time point, the pressure data of the molecular sieve adsorber, and the crude trifluoromethane product are input into the The flow data of the molecular sieve adsorber is arranged into a two-dimensional input matrix, and a convolutional neural network model is used to encode the input matrix to extract high-dimensional implications between various control parameters at the same predetermined time point in the input matrix. Correlation, high-dimensional implicit correlation between different control parameters at different predetermined time points, and high-dimensional implicit correlation between the same control parameter at different predetermined time points.
接着,对于二级精馏的控制参数,使用上下文编码器对所述包含当前时间点在内的多个预定时间点的精馏塔的低温换热器的工作功率进行编码以提取各个预定时间点的工作功率相对于全局的上下文高维语义特征,以获得多个特征向量。并进一步地,使用卷积神经网络模型对由所述多个特征向量组成的特征矩阵进行编码以提取各个预定时间点的工作功率相对于全局的高维隐含关联特征之间的高维关联隐含特征。Next, for the control parameters of the two-stage distillation, a context encoder is used to encode the operating power of the low-temperature heat exchanger of the distillation tower at multiple predetermined time points including the current time point to extract each predetermined time point. The working power is relative to global contextual high-dimensional semantic features to obtain multiple feature vectors. And further, a convolutional neural network model is used to encode a feature matrix composed of the plurality of feature vectors to extract high-dimensional correlation implicit features between the working power at each predetermined time point relative to the global high-dimensional implicit correlation features. .
另一方面,考虑到所述精馏系统的基本目的是为了获得满足预设要求的电子级三氟甲烷,因此,在对用于电子级三氟甲烷制备的精馏系统进行参数控制时,需将三氟甲烷的实时产物的情况考虑在内。具体地,在本申请实施例中,以使用三维卷积核的卷积神经网络模型对所述包含当前时间点在内的多个预定时间点的精馏产物的气相色谱图进行编码以提取出各个预定时间点的精馏产物的绝对量的高维隐含特征和相对变化量的高维隐含特征以得到第三特征图。On the other hand, considering that the basic purpose of the rectification system is to obtain electronic-grade trifluoromethane that meets preset requirements, therefore, when controlling the parameters of the rectification system for the preparation of electronic-grade trifluoromethane, it is necessary to Taking into account the real-time production of trifluoromethane. Specifically, in the embodiment of the present application, a convolutional neural network model using a three-dimensional convolution kernel is used to encode the gas chromatograms of the distillation products at multiple predetermined time points including the current time point to extract The high-dimensional implicit features of the absolute amount of the distillation product at each predetermined time point and the high-dimensional implicit features of the relative change amount are used to obtain a third feature map.
接着,融合所述第一至第三特征图就可以对所述精馏系统的控制参数的组合进行分类判断。但在对特征图进行融合时,考虑到卷积网络的卷积核对于源数据进行了像素级别的关联特征提取,其不可避免地会受到源数据内的微小的数值扰动的影响,从而在特征图中体现为偏离整体分布的离群特征值。而在特征图融合时,由于第一到第三卷积神经网络的卷积核本质上都是小尺度的局部卷积核,这些离群特征值一般无法通过例如点加的融合方式而抵消,从而影响最终得到的融合特征图的分类效果。基于此,对特征图进行修正,表示为:Then, by fusing the first to third feature maps, the combination of control parameters of the distillation system can be classified and judged. However, when merging feature maps, considering that the convolution kernel of the convolutional network performs pixel-level correlation feature extraction on the source data, it will inevitably be affected by tiny numerical perturbations in the source data, thus affecting the features. The figure shows outlier feature values that deviate from the overall distribution. When merging feature maps, since the convolution kernels of the first to third convolutional neural networks are essentially small-scale local convolution kernels, these outlier feature values generally cannot be offset by fusion methods such as point addition. This affects the classification effect of the final fused feature map. Based on this, the feature map is modified and expressed as:
Figure PCTCN2022116148-appb-000005
Figure PCTCN2022116148-appb-000005
f i,j,k为特征图的第(i,j,k)位置的特征值,且
Figure PCTCN2022116148-appb-000006
是特征图的各个位置的特征值的全局均值。
f i,j,k are the eigenvalues of the (i,j,k)th position of the feature map, and
Figure PCTCN2022116148-appb-000006
is the global mean of the feature values at each position of the feature map.
通过以特征图的每个位置的特征值作为单变量,计算其类别差分的负对数,可以对特征值相对于整体分布的特殊分布进行一般性类别化,从而使得作为特殊示例的离群特征值在整体分布内的隐蔽性增强,以改进融合后的特征图的分类能力。这样,提高对精馏系统的当前时间点的控制参数组合的合理性的分类判断的精准度。By taking the feature value at each position of the feature map as a single variable and calculating the negative logarithm of its class difference, the special distribution of feature values relative to the overall distribution can be generally classified, thereby making the outlier features as special examples The concealment of values within the overall distribution is enhanced to improve the classification ability of the fused feature map. In this way, the accuracy of classification judgment on the rationality of the control parameter combination at the current point in time of the distillation system is improved.
基于此,本申请提出了一种用于电子级三氟甲烷制备的精馏控制系统,其包括:精馏参数数据获取单元,用于获取包含当前时间点在内的多个预定时间点的分子筛吸附器的温度数据、所述分子筛吸附器的压力数据、三氟甲烷粗制品输入所述分子筛吸附器的流量数据、精馏塔的低温换热器的工作功率;产物数据获取单元,用于获取包含当前时间点在内的多个预定时间点的精馏产物的气相色谱图;第一级精馏参数编码单元,用于将所述包含当前时间点在内的多个预定时间点的分子筛吸附器的温度数据、所述分子筛吸附器的压力数据、三氟甲烷粗制品输入所述分子筛吸附器的流量数据排列为二维的输入矩阵后通过第一卷积神经网络以生成第一特征图,其中,所述第一卷积神经网络的相邻层使用互为转置的卷积核;第二级精馏参数编码单元,用于将所述包含当前时间点在内的多个预定时间点的精馏塔的低温换热器的工作功率通过包含嵌入层的上下文编码器以获得多个特征向量,并将所述多个特征向量进行二维排列为特征矩阵后通过第二卷积神经网络以获得第二特征图;产物数据编码单元,用于将所述包含当前时间点在内的多个预定时间点的精馏产物的气相色谱图通过使用三维卷积核的第三卷积神经网络以获得第三特征图;特征图校正单元,用于对所述第一至第三特征图中各个特征图进行基于类别差分的特征值校正以生成校正后第一至第三特征图;特征图融合单元,用于融合所述校正后第一至第三特征图以获得分类特征图;以及,控制结果生成单元,用于将所述分类特征图通过分类器以获得分类结果,所述分类结果为当前时间点的控制参数组合是否合理。Based on this, this application proposes a distillation control system for the preparation of electronic grade trifluoromethane, which includes: a distillation parameter data acquisition unit used to obtain molecular sieves at multiple predetermined time points including the current time point. The temperature data of the adsorber, the pressure data of the molecular sieve adsorber, the flow data of the trifluoromethane crude product input into the molecular sieve adsorber, and the working power of the low-temperature heat exchanger of the distillation tower; a product data acquisition unit is used to obtain Gas chromatograms of distillation products at multiple predetermined time points including the current time point; a first-level distillation parameter encoding unit used to adsorb the molecular sieves at multiple predetermined time points including the current time point The temperature data of the molecular sieve adsorber, the pressure data of the molecular sieve adsorber, and the flow data of the trifluoromethane crude product input into the molecular sieve adsorber are arranged into a two-dimensional input matrix and then passed through the first convolutional neural network to generate the first feature map, Wherein, the adjacent layers of the first convolutional neural network use mutually transposed convolution kernels; the second-level distillation parameter encoding unit is used to convert the multiple predetermined time points including the current time point into The working power of the low-temperature heat exchanger of the distillation tower is passed through the context encoder containing the embedding layer to obtain multiple feature vectors, and the multiple feature vectors are two-dimensionally arranged into a feature matrix and then passed through the second convolutional neural network to obtain a second characteristic map; a product data encoding unit configured to pass the gas chromatograms of the distillation products at multiple predetermined time points including the current time point through a third convolutional neural network using a three-dimensional convolution kernel To obtain a third feature map; a feature map correction unit configured to perform feature value correction based on category differences on each of the first to third feature maps to generate corrected first to third feature maps; feature maps a fusion unit, used to fuse the corrected first to third feature maps to obtain a classification feature map; and a control result generation unit, used to pass the classification feature map through a classifier to obtain a classification result, the classification result Whether the combination of control parameters at the current point in time is reasonable.
图1图示了根据本申请实施例的用于电子级三氟甲烷制备的精馏控制系统的应用场景图。如图1所示,在该应用场景中,首先,通过部署于电子级三氟甲烷制备的精馏控制系统(例如,如图1中所示意的H)中的各个传感器(例如,如图1中所示意的传感器T1-Tn)获取所述包含当前时间点在内的多个预定时间点的分子筛吸附器(例如,如图1中所示意的M)的温度数据、所述分子筛吸附器的压力数据、三氟甲烷粗制品输入所述分子筛吸附器 的流量数据、精馏塔(例如,如图1中所示意的D)的低温换热器(例如,如图1中所示意的E)的工作功率,并且通过部署于精馏塔的气相色谱仪(例如,如图1中所示意的C)获取包含当前时间点在内的多个预定时间点的精馏产物(例如,如图1中所示意的P)的气相色谱图。然后,将获得的所述分子筛吸附器的度数据、所述分子筛吸附器的压力数据、三氟甲烷粗制品输入所述分子筛吸附器的流量数据、精馏塔的低温换热器的工作功率以及精馏产物的气相色谱图输入至部署有用于电子级三氟甲烷制备的精馏控制算法的服务器中(例如,如图1中所示意的云服务器S),其中,所述服务器能够以用于电子级三氟甲烷制备的精馏控制算法对所述分子筛吸附器的度数据、所述分子筛吸附器的压力数据、三氟甲烷粗制品输入所述分子筛吸附器的流量数据、精馏塔的低温换热器的工作功率以及精馏产物的气相色谱图进行处理,以生成用于表示当前时间点的控制参数组合是否合理的分类结果。进而,基于所述分类结果对所述精馏系统的不合理的控制参数进行动态调整,以提高电子级三氟甲烷的提纯纯度。Figure 1 illustrates an application scenario diagram of a distillation control system for the preparation of electronic-grade trifluoromethane according to an embodiment of the present application. As shown in Figure 1, in this application scenario, first, each sensor (for example, as shown in Figure 1) is deployed in the distillation control system (for example, H as shown in Figure 1) prepared by electronic grade trifluoromethane. The sensors T1-Tn shown in Figure 1 acquire the temperature data of the molecular sieve adsorber (for example, M shown in Figure 1) at multiple predetermined time points including the current time point, the temperature data of the molecular sieve adsorber. Pressure data, flow data of crude trifluoromethane into the molecular sieve adsorber, low temperature heat exchanger (for example, E as shown in Figure 1) of the distillation tower (for example, D as shown in Figure 1) working power, and obtain the distillation products at multiple predetermined time points including the current time point (for example, as shown in Figure 1 Gas chromatogram of P) shown in . Then, the obtained degree data of the molecular sieve adsorber, the pressure data of the molecular sieve adsorber, the flow data of the crude trifluoromethane product into the molecular sieve adsorber, the working power of the low-temperature heat exchanger of the rectification tower, and The gas chromatogram of the distillation product is input into a server deployed with a distillation control algorithm for the preparation of electronic grade trifluoromethane (for example, the cloud server S illustrated in Figure 1), wherein the server can be used for The distillation control algorithm for the preparation of electronic grade trifluoromethane controls the degree data of the molecular sieve adsorber, the pressure data of the molecular sieve adsorber, the flow data of the trifluoromethane crude product input into the molecular sieve adsorber, and the low temperature of the distillation tower. The working power of the heat exchanger and the gas chromatogram of the distillation product are processed to generate a classification result indicating whether the combination of control parameters at the current time point is reasonable. Furthermore, based on the classification results, unreasonable control parameters of the distillation system are dynamically adjusted to improve the purification purity of electronic grade trifluoromethane.
在介绍了本申请的基本原理之后,下面将参考附图来具体介绍本申请的各种非限制性实施例。After introducing the basic principles of the present application, various non-limiting embodiments of the present application will be specifically introduced below with reference to the accompanying drawings.
示例性系统Example system
图2图示了根据本申请实施例的用于电子级三氟甲烷制备的精馏控制系统的框图。如图2所示,根据本申请实施例的用于电子级三氟甲烷制备的精馏控制系统200,包括:精馏参数数据获取单元210,用于获取包含当前时间点在内的多个预定时间点的分子筛吸附器的温度数据、所述分子筛吸附器的压力数据、三氟甲烷粗制品输入所述分子筛吸附器的流量数据、精馏塔的低温换热器的工作功率;产物数据获取单元220,用于获取包含当前时间点在内的多个预定时间点的精馏产物的气相色谱图;第一级精馏参数编码单元230,用于将所述包含当前时间点在内的多个预定时间点的分子筛吸附器的温度数据、所述分子筛吸附器的压力数据、三氟甲烷粗制品输入所述分子筛吸附器的流量数据排列为二维的输入矩阵后通过第一卷积神经网络以生成第一特征图,其中,所述第一卷积神经网络的相邻层使用互为转置的卷积核;第二级精馏参数编码单元240,用于将所述包含当前时间点在内的多个预定时间点的精馏塔的低温换热器的工作功率通过包含嵌入层的上下文编码器以获得多个特征向量,并将所述多个特征向量进行二维排列为特征矩阵后通 过第二卷积神经网络以获得第二特征图;产物数据编码单元250,用于将所述包含当前时间点在内的多个预定时间点的精馏产物的气相色谱图通过使用三维卷积核的第三卷积神经网络以获得第三特征图;特征图校正单元260,用于对所述第一至第三特征图中各个特征图进行基于类别差分的特征值校正以生成校正后第一至第三特征图;特征图融合单元270,用于融合所述校正后第一至第三特征图以获得分类特征图;以及,控制结果生成单元280,用于将所述分类特征图通过分类器以获得分类结果,所述分类结果为当前时间点的控制参数组合是否合理。Figure 2 illustrates a block diagram of a distillation control system for electronic grade trifluoromethane preparation according to an embodiment of the present application. As shown in Figure 2, the distillation control system 200 for the preparation of electronic grade trifluoromethane according to the embodiment of the present application includes: a distillation parameter data acquisition unit 210, used to acquire multiple scheduled parameters including the current time point. The temperature data of the molecular sieve adsorber at the time point, the pressure data of the molecular sieve adsorber, the flow data of the trifluoromethane crude product input into the molecular sieve adsorber, the working power of the low-temperature heat exchanger of the distillation tower; the product data acquisition unit 220, used to obtain the gas chromatograms of the distillation products at multiple predetermined time points including the current time point; the first-level distillation parameter encoding unit 230 is used to encode the multiple predetermined time points including the current time point. The temperature data of the molecular sieve adsorber at a predetermined time point, the pressure data of the molecular sieve adsorber, and the flow data of the crude trifluoromethane product input into the molecular sieve adsorber are arranged into a two-dimensional input matrix and then passed through the first convolutional neural network to Generate a first feature map, in which adjacent layers of the first convolutional neural network use convolution kernels that are transposes of each other; the second-level distillation parameter encoding unit 240 is used to convert the information containing the current time point at The working power of the low-temperature heat exchanger of the distillation tower at multiple predetermined time points is passed through the context encoder containing the embedding layer to obtain multiple feature vectors, and the multiple feature vectors are two-dimensionally arranged into a feature matrix. The second feature map is obtained through the second convolutional neural network; the product data encoding unit 250 is used to convert the gas chromatograms of the distillation products at multiple predetermined time points including the current time point by using three-dimensional convolution The third convolutional neural network of the core is used to obtain the third feature map; the feature map correction unit 260 is used to perform feature value correction based on category differences on each of the first to third feature maps to generate the corrected third feature map. The first to third feature maps; the feature map fusion unit 270 is used to fuse the corrected first to third feature maps to obtain the classification feature map; and the control result generation unit 280 is used to fuse the classification feature map through The classifier obtains a classification result, which is whether the control parameter combination at the current time point is reasonable.
具体地,在本申请实施例中,所述精馏参数数据获取单元210和所述产物数据获取单元220,用于获取包含当前时间点在内的多个预定时间点的分子筛吸附器的温度数据、所述分子筛吸附器的压力数据、三氟甲烷粗制品输入所述分子筛吸附器的流量数据、精馏塔的低温换热器的工作功率,并获取包含当前时间点在内的多个预定时间点的精馏产物的气相色谱图。如前所述,在本申请的技术方案中,选择从优化控制算法的技术路线来提高三氟甲烷的纯度。应可以理解,在实际分子筛吸附器的工作过程中,其内部设置的温度和压力以及三氟甲烷流入的流量在不同阶段都有其优选控制策略,同时,所述温度、压力和流量三者之间相互关联并协同影响所述分子筛吸附器的工作效果。此外,从所述分子筛吸附器流出的第一级提纯产物会流入精馏塔进行精馏,因此,所述分子筛吸附器的参数控制还需要后续精馏塔的参数控制。同样地,在设定所述精馏塔的控制策略时,其不仅需要考虑分子筛吸附器的控制情况,还需要考虑精馏产物的实时产生情况。Specifically, in the embodiment of the present application, the distillation parameter data acquisition unit 210 and the product data acquisition unit 220 are used to acquire the temperature data of the molecular sieve adsorber at multiple predetermined time points including the current time point. , the pressure data of the molecular sieve adsorber, the flow data of the trifluoromethane crude product input into the molecular sieve adsorber, the working power of the low-temperature heat exchanger of the distillation tower, and obtain multiple predetermined times including the current time point. Gas chromatogram of the distillation product at the point. As mentioned above, in the technical solution of this application, the technical route of optimizing the control algorithm is chosen to improve the purity of trifluoromethane. It should be understood that during the working process of the actual molecular sieve adsorber, the temperature and pressure set inside it and the flow rate of trifluoromethane inflow have their preferred control strategies at different stages. At the same time, the temperature, pressure and flow rate of the three They are interrelated and synergistically affect the working effect of the molecular sieve adsorber. In addition, the first-stage purification product flowing out from the molecular sieve adsorber will flow into the rectification tower for distillation. Therefore, parameter control of the molecular sieve adsorber also requires parameter control of the subsequent rectification tower. Similarly, when setting the control strategy of the distillation tower, it is necessary to consider not only the control of the molecular sieve adsorber, but also the real-time production of distillation products.
因此,在本申请的技术方案中,具体地,首先,通过部署于电子级三氟甲烷制备的精馏控制系统中的各个传感器获取包含当前时间点在内的多个预定时间点的控制参数,所述控制参数包括分子筛吸附器的温度数据、所述分子筛吸附器的压力数据、三氟甲烷粗制品输入所述分子筛吸附器的流量数据、精馏塔的低温换热器的工作功率。并且通过部署于所述精馏塔的气相色谱仪获取包含当前时间点在内的多个预定时间点的精馏产物的气相色谱图。Therefore, in the technical solution of the present application, specifically, first, the control parameters of multiple predetermined time points including the current time point are acquired through each sensor deployed in the distillation control system for electronic grade trifluoromethane preparation, The control parameters include the temperature data of the molecular sieve adsorber, the pressure data of the molecular sieve adsorber, the flow data of the crude trifluoromethane product input into the molecular sieve adsorber, and the working power of the low-temperature heat exchanger of the distillation tower. And obtain gas chromatograms of the distillation product at multiple predetermined time points including the current time point through a gas chromatograph deployed in the distillation tower.
具体地,在本申请实施例中,所述第一级精馏参数编码单元230和所述第二级精馏参数编码单元240,用于将所述包含当前时间点在内的多个预定时间点的分子筛吸附器的温度数据、所述分子筛吸附器的压力数据、三氟甲烷粗制品输入所述分子筛吸附器的流量数据排列为二维的输入矩阵后通过 第一卷积神经网络以生成第一特征图,其中,所述第一卷积神经网络的相邻层使用互为转置的卷积核,并将所述包含当前时间点在内的多个预定时间点的精馏塔的低温换热器的工作功率通过包含嵌入层的上下文编码器以获得多个特征向量,并将所述多个特征向量进行二维排列为特征矩阵后通过第二卷积神经网络以获得第二特征图。也就是,在本申请的技术方案中,然后,对于所述一级精馏的控制参数,将所述包含当前时间点在内的多个预定时间点的分子筛吸附器的温度数据、所述分子筛吸附器的压力数据、三氟甲烷粗制品输入所述分子筛吸附器的流量数据排列为二维的输入矩阵,并使用所述卷积神经网络模型对所述输入矩阵进行编码以提取所述输入矩阵中同一预定时间点的所述各项控制参数之间的高维隐含关联,不同预定时间点的不同控制参数之间的高维隐含关联,以及,所述同一控制参数在不同预定时间点之间的高维隐含关联,从而获得所述第一特征图。Specifically, in the embodiment of the present application, the first-stage distillation parameter encoding unit 230 and the second-stage distillation parameter encoding unit 240 are used to convert the multiple predetermined times including the current time point into The temperature data of the molecular sieve adsorber at the point, the pressure data of the molecular sieve adsorber, and the flow data of the crude trifluoromethane input into the molecular sieve adsorber are arranged into a two-dimensional input matrix and then passed through the first convolutional neural network to generate the third A feature map, wherein adjacent layers of the first convolutional neural network use mutually transposed convolution kernels, and combine the low-temperature values of the rectification tower at multiple predetermined time points including the current time point. The working power of the heat exchanger is passed through a context encoder containing an embedding layer to obtain multiple feature vectors, and the multiple feature vectors are two-dimensionally arranged into a feature matrix and then passed through a second convolutional neural network to obtain a second feature map. . That is to say, in the technical solution of the present application, then, for the control parameters of the first-stage distillation, the temperature data of the molecular sieve adsorber at multiple predetermined time points including the current time point, the molecular sieve The pressure data of the adsorber and the flow data of the trifluoromethane crude product input into the molecular sieve adsorber are arranged into a two-dimensional input matrix, and the convolutional neural network model is used to encode the input matrix to extract the input matrix. The high-dimensional implicit correlation between the various control parameters at the same predetermined time point, the high-dimensional implicit correlation between different control parameters at different predetermined time points, and the high-dimensional implicit correlation between the same control parameter at different predetermined time points. Contains correlation to obtain the first feature map.
接着,对于所述二级精馏的控制参数,使用所述上下文编码器对所述包含当前时间点在内的多个预定时间点的精馏塔的低温换热器的工作功率进行编码以提取所述各个预定时间点的工作功率相对于全局的上下文高维语义特征,以获得所述多个特征向量。并进一步地,使用卷积神经网络模型对由所述多个特征向量组成的特征矩阵进行编码以提取所述各个预定时间点的工作功率相对于全局的高维隐含关联特征之间的高维关联隐含特征,从而获得第二特征图。Next, for the control parameters of the two-stage rectification, the context encoder is used to encode the operating power of the low-temperature heat exchanger of the distillation tower at multiple predetermined time points including the current time point to extract The working power at each predetermined time point is compared with the global contextual high-dimensional semantic features to obtain the multiple feature vectors. And further, a convolutional neural network model is used to encode the feature matrix composed of the plurality of feature vectors to extract the high-dimensional correlation implicit between the working power at each predetermined time point relative to the global high-dimensional implicit correlation feature. Contains features to obtain the second feature map.
更具体地,在本申请实施例中,所述第一级精馏参数编码单元,进一步用于:使用所述第一卷积神经网络的第i层的卷积层使用第一卷积核以如下公式对输入数据进行处理以生成第i特征图,所述公式为h=f(w i*x+b),*表示卷积运算,f(.)表示激活函数;以及,使用所述第一卷积神经网络的第i+1层的卷积层使用第二卷积核以如下公式对所述第i特征图进行处理,所述公式为h=f(w i+1*x+b),*表示卷积运算,f(.)表示激活函数,其中,w i+1=w i TMore specifically, in the embodiment of the present application, the first-level distillation parameter encoding unit is further configured to: use the i-th convolution layer of the first convolutional neural network to use the first convolution kernel to The following formula processes the input data to generate the i-th feature map. The formula is h=f(w i *x+b), * represents the convolution operation, f(.) represents the activation function; and, using the i-th feature map The convolution layer of the i+1th layer of a convolutional neural network uses the second convolution kernel to process the i-th feature map according to the following formula, the formula is h=f(wi +1 *x+b ), * represents the convolution operation, f(.) represents the activation function, where w i+1 = w i T .
更具体地,在本申请实施例中,所述第二级精馏参数编码单元,包括:首先,使用所述包含嵌入层的上下文的编码器模型的嵌入层分别将所述包含当前时间点在内的多个预定时间点的精馏塔的低温换热器的工作功率转化为输入向量以获得输入向量的序列;接着,使用所述包含嵌入层的上下文的编码器模型的转换器对所述嵌入层子单元获得的所述输入向量的序列进行 基于全局的上下文语义编码以获得所述多个特征向量;然后,将所述上下文编码子单元获得的所述多个特征向量进行二维排列为特征矩阵后通过第二卷积神经网络以获得第二特征图。应可以理解,由于使用所述转换器的编码器模型能够基于上下文对所述输入向量进行编码,因此所获得的所述多个特征向量具有全局性的工作功率关联特征信息。More specifically, in the embodiment of the present application, the second-level distillation parameter encoding unit includes: first, using the embedding layer of the encoder model that includes the context of the embedding layer to respectively encode the parameters that include the current time point at The working power of the low-temperature heat exchanger of the distillation tower at multiple predetermined time points is converted into an input vector to obtain a sequence of input vectors; then, the converter of the encoder model containing the context of the embedded layer is used to The sequence of input vectors obtained by the embedding layer sub-unit performs global contextual semantic coding to obtain the multiple feature vectors; then, the multiple feature vectors obtained by the context encoding sub-unit are arranged two-dimensionally as The feature matrix is then passed through the second convolutional neural network to obtain the second feature map. It should be understood that since the encoder model using the converter can encode the input vector based on context, the obtained plurality of feature vectors have global working power-related feature information.
图3图示了根据本申请实施例的用于电子级三氟甲烷制备的精馏控制系统中第二级精馏参数编码单元的框图。如图3所示,所述第二级精馏参数编码单元240,包括:嵌入层子单元241,用于使用所述包含嵌入层的上下文的编码器模型的嵌入层分别将所述包含当前时间点在内的多个预定时间点的精馏塔的低温换热器的工作功率转化为输入向量以获得输入向量的序列;上下文编码子单元242,用于使用所述包含嵌入层的上下文的编码器模型的转换器对所述嵌入层子单元241获得的所述输入向量的序列进行基于全局的上下文语义编码以获得所述多个特征向量;二维排列子单元243,用于将所述上下文编码子单元242获得的所述多个特征向量进行二维排列为特征矩阵后通过第二卷积神经网络以获得第二特征图。Figure 3 illustrates a block diagram of a second-stage distillation parameter encoding unit in a distillation control system for electronic-grade trifluoromethane preparation according to an embodiment of the present application. As shown in Figure 3, the second-level distillation parameter encoding unit 240 includes: an embedding layer sub-unit 241, which is used to use the embedding layer of the encoder model that includes the context of the embedding layer to respectively encode the embedding layer that includes the current time. The working power of the low-temperature heat exchanger of the distillation tower at multiple predetermined time points is converted into an input vector to obtain a sequence of input vectors; the context encoding subunit 242 is used to use the encoding of the context including the embedding layer The converter of the model performs global contextual semantic encoding on the sequence of input vectors obtained by the embedding layer sub-unit 241 to obtain the multiple feature vectors; the two-dimensional arrangement sub-unit 243 is used to convert the context The plurality of feature vectors obtained by the encoding subunit 242 are two-dimensionally arranged into a feature matrix and then passed through a second convolutional neural network to obtain a second feature map.
具体地,在本申请实施例中,所述产物数据编码单元250,用于将所述包含当前时间点在内的多个预定时间点的精馏产物的气相色谱图通过使用三维卷积核的第三卷积神经网络以获得第三特征图。应可以理解,考虑到所述精馏系统的基本目的是为了获得满足预设要求的电子级三氟甲烷,因此,在对用于所述电子级三氟甲烷制备的精馏系统进行参数控制时,需将所述三氟甲烷的实时产物的情况考虑在内。具体地,在本申请的技术方案中,以使用所述三维卷积核的卷积神经网络模型对所述包含当前时间点在内的多个预定时间点的精馏产物的气相色谱图进行编码,以提取出所述各个预定时间点的精馏产物的绝对量的高维隐含特征和相对变化量的高维隐含特征以得到第三特征图。Specifically, in the embodiment of the present application, the product data encoding unit 250 is used to convert the gas chromatograms of the distillation products at multiple predetermined time points including the current time point through the use of a three-dimensional convolution kernel. The third convolutional neural network is used to obtain the third feature map. It should be understood that considering that the basic purpose of the rectification system is to obtain electronic grade trifluoromethane that meets preset requirements, therefore, when performing parameter control on the rectification system for the preparation of electronic grade trifluoromethane , the situation of the real-time product of trifluoromethane needs to be taken into account. Specifically, in the technical solution of the present application, a convolutional neural network model using the three-dimensional convolution kernel is used to encode the gas chromatograms of the distillation products at multiple predetermined time points including the current time point. , to extract the high-dimensional implicit features of the absolute amount of the distillation product at each predetermined time point and the high-dimensional implicit features of the relative change amount to obtain the third feature map.
相应地,在一个具体示例中,使用所述三维卷积核的第三卷积神经网络的各层在层的正向传递中对输入数据进行卷积处理、池化处理和激活处理以由所述第三卷积神经网络的最后一层生成所述第三特征图,其中,所述第三卷积神经网络的第一层的输入为所述包含当前时间点在内的多个预定时间点的精馏产物的气相色谱图。Correspondingly, in a specific example, each layer of the third convolutional neural network using the three-dimensional convolution kernel performs convolution processing, pooling processing and activation processing on the input data in the forward pass of the layer to obtain the corresponding The last layer of the third convolutional neural network generates the third feature map, wherein the input of the first layer of the third convolutional neural network is the plurality of predetermined time points including the current time point. Gas chromatogram of the distillation product.
具体地,在本申请实施例中,所述特征图校正单元260,用于对所述第 一至第三特征图中各个特征图进行基于类别差分的特征值校正以生成校正后第一至第三特征图。应可以理解,在本申请的技术方案中,进一步融合所述第一至第三特征图就可以对所述精馏系统的控制参数的组合进行分类判断。但在对所述特征图进行融合时,考虑到所述卷积网络的卷积核对于源数据进行了像素级别的关联特征提取,其不可避免地会受到源数据内的微小的数值扰动的影响,从而在所述特征图中体现为偏离整体分布的离群特征值。而在特征图融合时,由于所述第一到第三卷积神经网络的卷积核本质上都是小尺度的局部卷积核,这些离群特征值一般无法通过例如点加的融合方式而抵消,从而影响最终得到的融合特征图的分类效果。因此,在本申请的技术方案中,还需要进一步对所述第一至第三特征图中各个特征图进行修正。Specifically, in this embodiment of the present application, the feature map correction unit 260 is configured to perform feature value correction based on category differences on each of the first to third feature maps to generate the corrected first to third feature maps. Three feature maps. It should be understood that in the technical solution of the present application, by further fusing the first to third feature maps, classification judgment can be made on the combination of control parameters of the distillation system. However, when fusing the feature maps, considering that the convolution kernel of the convolutional network performs pixel-level correlation feature extraction on the source data, it will inevitably be affected by tiny numerical perturbations in the source data. , thus appearing in the feature map as outlier feature values that deviate from the overall distribution. When merging feature maps, since the convolution kernels of the first to third convolutional neural networks are essentially small-scale local convolution kernels, these outlier feature values generally cannot be fused through point addition methods, for example. offset, thus affecting the classification effect of the final fused feature map. Therefore, in the technical solution of the present application, it is necessary to further modify each of the first to third feature maps.
更具体地,在本申请实施例中,所述特征图校正单元,进一步用于:以如下公式对所述第一至第三特征图中各个特征图进行基于类别差分的特征值校正以生成校正后所述第一至第三特征图;More specifically, in the embodiment of the present application, the feature map correction unit is further configured to perform feature value correction based on category differences on each of the first to third feature maps using the following formula to generate a correction The first to third feature maps described later;
其中,所述公式为:Among them, the formula is:
Figure PCTCN2022116148-appb-000007
Figure PCTCN2022116148-appb-000007
其中f i,j,k为所述特征图的第(i,j,k)位置的特征值,且
Figure PCTCN2022116148-appb-000008
是所述特征图的各个位置的特征值的全局均值。应可以理解,通过以所述特征图的每个位置的特征值作为单变量,计算其类别差分的负对数,可以对所述特征值相对于整体分布的特殊分布进行一般性类别化,从而使得作为特殊示例的离群特征值在整体分布内的隐蔽性增强,以改进融合后的特征图的分类能力。这样,能够提高对精馏系统的当前时间点的控制参数组合的合理性的分类判断的精准度。
where f i,j,k is the feature value of the (i,j,k)th position of the feature map, and
Figure PCTCN2022116148-appb-000008
is the global mean of the feature values at each position of the feature map. It should be understood that by taking the feature value at each position of the feature map as a single variable and calculating the negative logarithm of its category difference, the special distribution of the feature value relative to the overall distribution can be generally classified, thereby This enhances the concealment of outlier feature values as special examples within the overall distribution to improve the classification ability of the fused feature map. In this way, the accuracy of classification judgment on the rationality of the control parameter combination at the current point in time of the distillation system can be improved.
具体地,在本申请实施例中,所述特征图融合单元270和所述控制结果生成单元280,用于融合所述校正后第一至第三特征图以获得分类特征图,并将所述分类特征图通过分类器以获得分类结果,所述分类结果为当前时间点的控制参数组合是否合理。也就是,在本申请的技术方案中,进一步就可以融合得到的所述校正后第一至第三特征图以获得分类特征图来进行分类处理,从而得到用于表示所述当前时间点的控制参数组合是否合理的分类结果。相应地,在一个具体示例中,所述分类器以如下公式对所述分类特征图进行处理以生成分类结果,其中,所述公式为:softmax{(W n,B n):…:(W 1,B 1)|Project(F)},其中Project(F)表示将所述分 类特征图投影为向量,W 1至W n为各层全连接层的权重矩阵,B 1至B n表示各层全连接层的偏置矩阵。 Specifically, in this embodiment of the present application, the feature map fusion unit 270 and the control result generation unit 280 are used to fuse the corrected first to third feature maps to obtain a classification feature map, and combine the The classification feature map is passed through the classifier to obtain a classification result, which is whether the combination of control parameters at the current time point is reasonable. That is to say, in the technical solution of the present application, the corrected first to third feature maps can be further fused to obtain a classification feature map for classification processing, thereby obtaining the control for representing the current time point. Classification results of whether the parameter combination is reasonable. Correspondingly, in a specific example, the classifier processes the classification feature map according to the following formula to generate a classification result, wherein the formula is: softmax{(W n ,B n ):...:(W 1 ,B 1 )|Project(F)}, where Project(F) represents projecting the classification feature map into a vector, W 1 to W n are the weight matrices of the fully connected layers of each layer, and B 1 to B n represent each The bias matrix of the fully connected layer.
综上,基于本申请实施例的所述用于电子级三氟甲烷制备的精馏控制系统200被阐明,其使用基于人工智能技术的智能控制方法来从优化控制算法的角度,进行全局的、高精度的、动态的且自适应的调整控制参数,进而提高所述电子级三氟甲烷的提纯纯度。In summary, the distillation control system 200 for the preparation of electronic grade trifluoromethane is clarified based on the embodiment of the present application, which uses an intelligent control method based on artificial intelligence technology to conduct global, The control parameters are adjusted with high precision, dynamically and adaptively, thereby improving the purification purity of the electronic grade trifluoromethane.
如上所述,根据本申请实施例的用于电子级三氟甲烷制备的精馏控制系统200可以实现在各种终端设备中,例如用于电子级三氟甲烷制备的精馏控制算法的服务器等。在一个示例中,根据本申请实施例的用于电子级三氟甲烷制备的精馏控制系统200可以作为一个软件模块和/或硬件模块而集成到终端设备中。例如,该用于电子级三氟甲烷制备的精馏控制系统200可以是该终端设备的操作系统中的一个软件模块,或者可以是针对于该终端设备所开发的一个应用程序;当然,该用于电子级三氟甲烷制备的精馏控制系统200同样可以是该终端设备的众多硬件模块之一。As mentioned above, the distillation control system 200 for the preparation of electronic-grade trifluoromethane according to the embodiment of the present application can be implemented in various terminal devices, such as a server for the distillation control algorithm of the preparation of electronic-grade trifluoromethane, etc. . In one example, the distillation control system 200 for the preparation of electronic grade trifluoromethane according to the embodiment of the present application can be integrated into the terminal device as a software module and/or a hardware module. For example, the distillation control system 200 for the preparation of electronic grade trifluoromethane can be a software module in the operating system of the terminal equipment, or can be an application program developed for the terminal equipment; of course, the user The distillation control system 200 for the preparation of electronic grade trifluoromethane can also be one of the many hardware modules of the terminal equipment.
替换地,在另一示例中,该用于电子级三氟甲烷制备的精馏控制系统200与该终端设备也可以是分立的设备,并且该用于电子级三氟甲烷制备的精馏控制系统200可以通过有线和/或无线网络连接到该终端设备,并且按照约定的数据格式来传输交互信息。Alternatively, in another example, the rectification control system 200 for the preparation of electronic grade trifluoromethane and the terminal equipment can also be separate devices, and the rectification control system for the preparation of electronic grade trifluoromethane 200 can be connected to the terminal device through a wired and/or wireless network, and transmit interactive information according to an agreed data format.
示例性方法Example methods
图4图示了用于电子级三氟甲烷制备的精馏控制系统的控制方法的流程图。如图4所示,根据本申请实施例的用于电子级三氟甲烷制备的精馏控制系统的控制方法,包括步骤:S110,获取包含当前时间点在内的多个预定时间点的分子筛吸附器的温度数据、所述分子筛吸附器的压力数据、三氟甲烷粗制品输入所述分子筛吸附器的流量数据、精馏塔的低温换热器的工作功率;S120,获取包含当前时间点在内的多个预定时间点的精馏产物的气相色谱图;S130,将所述包含当前时间点在内的多个预定时间点的分子筛吸附器的温度数据、所述分子筛吸附器的压力数据、三氟甲烷粗制品输入所述分子筛吸附器的流量数据排列为二维的输入矩阵后通过第一卷积神经网络以生成第一特征图,其中,所述第一卷积神经网络的相邻层使用互为转置的卷积核;S140,将所述包含当前时间点在内的多个预定时间点的精馏塔的低温换热器的工作功率通过包含嵌入层的上下文编码器以获得多个特征向量,并将所述多个 特征向量进行二维排列为特征矩阵后通过第二卷积神经网络以获得第二特征图;S150,将所述包含当前时间点在内的多个预定时间点的精馏产物的气相色谱图通过使用三维卷积核的第三卷积神经网络以获得第三特征图;S160,对所述第一至第三特征图中各个特征图进行基于类别差分的特征值校正以生成校正后第一至第三特征图;S170,融合所述校正后第一至第三特征图以获得分类特征图;以及,S180,将所述分类特征图通过分类器以获得分类结果,所述分类结果为当前时间点的控制参数组合是否合理。Figure 4 illustrates a flow chart of a control method of a distillation control system for electronic grade trifluoromethane production. As shown in Figure 4, the control method of the distillation control system for the preparation of electronic grade trifluoromethane according to the embodiment of the present application includes step: S110, obtaining molecular sieve adsorption data at multiple predetermined time points including the current time point. The temperature data of the molecular sieve adsorber, the pressure data of the molecular sieve adsorber, the flow data of the trifluoromethane crude product input into the molecular sieve adsorber, and the working power of the low-temperature heat exchanger of the distillation tower; S120, obtain information including the current time point. The gas chromatograms of the distillation products at multiple predetermined time points; S130, combine the temperature data of the molecular sieve adsorber, the pressure data of the molecular sieve adsorber, and the temperature data of the molecular sieve adsorber at multiple predetermined time points including the current time point. The flow data of crude fluoromethane input into the molecular sieve adsorber is arranged into a two-dimensional input matrix and then passed through the first convolutional neural network to generate the first feature map, where the adjacent layers of the first convolutional neural network use Convolution kernels that are transposed to each other; S140, pass the operating power of the low-temperature heat exchanger of the distillation tower at multiple predetermined time points including the current time point through a context encoder including an embedding layer to obtain multiple feature vectors, and arrange the multiple feature vectors into a feature matrix in two dimensions and then pass the second convolutional neural network to obtain the second feature map; S150, combine the multiple predetermined time points including the current time point The gas chromatogram of the distillation product is obtained through a third convolutional neural network using a three-dimensional convolution kernel to obtain a third feature map; S160, perform category difference-based features on each of the first to third feature maps. value correction to generate the corrected first to third feature maps; S170, fuse the corrected first to third feature maps to obtain a classification feature map; and, S180, pass the classification feature map through a classifier to obtain a classification As a result, the classification result is whether the control parameter combination at the current time point is reasonable.
图5图示了根据本申请实施例的用于电子级三氟甲烷制备的精馏控制系统的控制方法的架构示意图。如图5所示,在所述用于电子级三氟甲烷制备的精馏控制系统的控制方法的网络架构中,首先,将获得的所述包含当前时间点在内的多个预定时间点的分子筛吸附器的温度数据、所述分子筛吸附器的压力数据、三氟甲烷粗制品输入所述分子筛吸附器的流量数据(例如,如图5中所示意的P1)排列为二维的输入矩阵(例如,如图5中所示意的M)后通过第一卷积神经网络(例如,如图5中所示意的CNN1)以生成第一特征图(例如,如图5中所示意的F1);接着,将所述包含当前时间点在内的多个预定时间点的精馏塔的低温换热器的工作功率(例如,如图5中所示意的P2)通过包含嵌入层的上下文编码器(例如,如图5中所示意的E1)以获得多个特征向量(例如,如图5中所示意的VF1),并将所述多个特征向量进行二维排列为特征矩阵(例如,如图5中所示意的MF1)后通过第二卷积神经网络(例如,如图5中所示意的CNN2)以获得第二特征图(例如,如图5中所示意的F2);然后,将所述包含当前时间点在内的多个预定时间点的精馏产物的气相色谱图(例如,如图5中所示意的Q)通过使用三维卷积核的第三卷积神经网络(例如,如图5中所示意的CNN3)以获得第三特征图(例如,如图5中所示意的F3);接着,对所述第一至第三特征图中各个特征图进行基于类别差分的特征值校正以生成校正后第一至第三特征图(例如,如图5中所示意的F4、F5和F6);然后,融合所述校正后第一至第三特征图以获得分类特征图(例如,如图5中所示意的F);以及,最后,将所述分类特征图通过分类器(例如,如图5中所示意的分类器)以获得分类结果,所述分类结果为当前时间点的控制参数组合是否合理。FIG. 5 illustrates an architectural schematic diagram of a control method of a distillation control system for electronic-grade trifluoromethane preparation according to an embodiment of the present application. As shown in Figure 5, in the network architecture of the control method of the distillation control system for the preparation of electronic grade trifluoromethane, first, the obtained multiple predetermined time points including the current time point are obtained. The temperature data of the molecular sieve adsorber, the pressure data of the molecular sieve adsorber, and the flow data of the crude trifluoromethane product input into the molecular sieve adsorber (for example, P1 as shown in Figure 5) are arranged into a two-dimensional input matrix ( For example, M) as shown in Figure 5 is then passed through a first convolutional neural network (for example, CNN1 as shown in Figure 5) to generate a first feature map (for example, F1 as shown in Figure 5); Next, the operating power of the cryogenic heat exchanger of the distillation tower at multiple predetermined time points including the current time point (for example, P2 as shown in Figure 5) is passed through a context encoder including an embedding layer ( For example, E1 as shown in Figure 5) to obtain multiple feature vectors (for example, VF1 as shown in Figure 5), and the multiple feature vectors are two-dimensionally arranged into a feature matrix (for example, as shown in Figure MF1 as shown in Figure 5) is then passed through the second convolutional neural network (for example, CNN2 as shown in Figure 5) to obtain the second feature map (for example, F2 as shown in Figure 5); then, the The gas chromatograms of the distillation products at multiple predetermined time points including the current time point (for example, Q as shown in Figure 5) are passed through a third convolutional neural network using a three-dimensional convolution kernel (for example, as CNN3 as shown in Figure 5) to obtain a third feature map (for example, F3 as shown in Figure 5); then, perform feature value based on class difference on each of the first to third feature maps. Correction is performed to generate corrected first to third feature maps (for example, F4, F5 and F6 as illustrated in Figure 5); then, the corrected first to third feature maps are fused to obtain classification feature maps (for example, F4, F5 and F6 as illustrated in Figure 5) , F) as shown in Figure 5; and, finally, pass the classification feature map through a classifier (for example, the classifier as shown in Figure 5) to obtain a classification result, which is the current time point Whether the combination of control parameters is reasonable.
更具体地,在步骤S110和S120中,获取包含当前时间点在内的多个预定时间点的分子筛吸附器的温度数据、所述分子筛吸附器的压力数据、三氟 甲烷粗制品输入所述分子筛吸附器的流量数据、精馏塔的低温换热器的工作功率,并获取包含当前时间点在内的多个预定时间点的精馏产物的气相色谱图。应可以理解,在本申请的技术方案中,选择从优化控制算法的技术路线来提高三氟甲烷的纯度。应可以理解,在实际分子筛吸附器的工作过程中,其内部设置的温度和压力以及三氟甲烷流入的流量在不同阶段都有其优选控制策略,同时,所述温度、压力和流量三者之间相互关联并协同影响所述分子筛吸附器的工作效果。此外,从所述分子筛吸附器流出的第一级提纯产物会流入精馏塔进行精馏,因此,所述分子筛吸附器的参数控制还需要后续精馏塔的参数控制。同样地,在设定所述精馏塔的控制策略时,其不仅需要考虑分子筛吸附器的控制情况,还需要考虑精馏产物的实时产生情况。More specifically, in steps S110 and S120, the temperature data of the molecular sieve adsorber at multiple predetermined time points including the current time point, the pressure data of the molecular sieve adsorber, and the input of crude trifluoromethane into the molecular sieve are obtained. The flow data of the adsorber, the working power of the low-temperature heat exchanger of the distillation tower, and the gas chromatograms of the distillation products at multiple predetermined time points including the current time point are obtained. It should be understood that in the technical solution of the present application, the technical route of optimizing the control algorithm is chosen to improve the purity of trifluoromethane. It should be understood that during the working process of the actual molecular sieve adsorber, the temperature and pressure set inside it and the flow rate of trifluoromethane inflow have their preferred control strategies at different stages. At the same time, the temperature, pressure and flow rate of the three They are interrelated and synergistically affect the working effect of the molecular sieve adsorber. In addition, the first-stage purification product flowing out from the molecular sieve adsorber will flow into the rectification tower for distillation. Therefore, parameter control of the molecular sieve adsorber also requires parameter control of the subsequent rectification tower. Similarly, when setting the control strategy of the distillation tower, it is necessary to consider not only the control of the molecular sieve adsorber, but also the real-time production of distillation products.
因此,在本申请的技术方案中,具体地,首先,通过部署于电子级三氟甲烷制备的精馏控制系统中的各个传感器获取包含当前时间点在内的多个预定时间点的控制参数,所述控制参数包括分子筛吸附器的温度数据、所述分子筛吸附器的压力数据、三氟甲烷粗制品输入所述分子筛吸附器的流量数据、精馏塔的低温换热器的工作功率。并且通过部署于所述精馏塔的气相色谱仪获取包含当前时间点在内的多个预定时间点的精馏产物的气相色谱图。Therefore, in the technical solution of the present application, specifically, first, the control parameters of multiple predetermined time points including the current time point are acquired through each sensor deployed in the distillation control system for electronic grade trifluoromethane preparation, The control parameters include the temperature data of the molecular sieve adsorber, the pressure data of the molecular sieve adsorber, the flow data of the crude trifluoromethane product input into the molecular sieve adsorber, and the working power of the low-temperature heat exchanger of the distillation tower. And obtain gas chromatograms of the distillation product at multiple predetermined time points including the current time point through a gas chromatograph deployed in the distillation tower.
更具体地,在步骤S130和步骤S140中,将所述包含当前时间点在内的多个预定时间点的分子筛吸附器的温度数据、所述分子筛吸附器的压力数据、三氟甲烷粗制品输入所述分子筛吸附器的流量数据排列为二维的输入矩阵后通过第一卷积神经网络以生成第一特征图,其中,所述第一卷积神经网络的相邻层使用互为转置的卷积核,并将所述包含当前时间点在内的多个预定时间点的精馏塔的低温换热器的工作功率通过包含嵌入层的上下文编码器以获得多个特征向量,并将所述多个特征向量进行二维排列为特征矩阵后通过第二卷积神经网络以获得第二特征图。也就是,在本申请的技术方案中,然后,对于所述一级精馏的控制参数,将所述包含当前时间点在内的多个预定时间点的分子筛吸附器的温度数据、所述分子筛吸附器的压力数据、三氟甲烷粗制品输入所述分子筛吸附器的流量数据排列为二维的输入矩阵,并使用所述卷积神经网络模型对所述输入矩阵进行编码以提取所述输入矩阵中同一预定时间点的所述各项控制参数之间的高维隐含关联,不同预定时间点的不同控制参数之间的高维隐含关联,以及,所述同一控制参数在不同预定时间点之间的高维隐含关联,从而获得所述第一特征图。More specifically, in steps S130 and S140, the temperature data of the molecular sieve adsorber, the pressure data of the molecular sieve adsorber, and the crude trifluoromethane product at multiple predetermined time points including the current time point are input. The flow data of the molecular sieve adsorber is arranged into a two-dimensional input matrix and then passed through a first convolutional neural network to generate a first feature map, where adjacent layers of the first convolutional neural network use mutually transposed Convolution kernel, and pass the working power of the cryogenic heat exchanger of the distillation tower at multiple predetermined time points including the current time point through the context encoder including the embedding layer to obtain multiple feature vectors, and put the The plurality of feature vectors are two-dimensionally arranged into a feature matrix and then passed through a second convolutional neural network to obtain a second feature map. That is to say, in the technical solution of the present application, then, for the control parameters of the first-stage distillation, the temperature data of the molecular sieve adsorber at multiple predetermined time points including the current time point, the molecular sieve The pressure data of the adsorber and the flow data of the trifluoromethane crude product input into the molecular sieve adsorber are arranged into a two-dimensional input matrix, and the convolutional neural network model is used to encode the input matrix to extract the input matrix. The high-dimensional implicit correlation between the various control parameters at the same predetermined time point, the high-dimensional implicit correlation between different control parameters at different predetermined time points, and the high-dimensional implicit correlation between the same control parameter at different predetermined time points. Contains correlation to obtain the first feature map.
接着,对于所述二级精馏的控制参数,使用所述上下文编码器对所述包含当前时间点在内的多个预定时间点的精馏塔的低温换热器的工作功率进行编码以提取所述各个预定时间点的工作功率相对于全局的上下文高维语义特征,以获得所述多个特征向量。并进一步地,使用卷积神经网络模型对由所述多个特征向量组成的特征矩阵进行编码以提取所述各个预定时间点的工作功率相对于全局的高维隐含关联特征之间的高维关联隐含特征,从而获得第二特征图。Next, for the control parameters of the two-stage rectification, the context encoder is used to encode the operating power of the low-temperature heat exchanger of the distillation tower at multiple predetermined time points including the current time point to extract The working power at each predetermined time point is compared with the global contextual high-dimensional semantic features to obtain the multiple feature vectors. And further, a convolutional neural network model is used to encode the feature matrix composed of the plurality of feature vectors to extract the high-dimensional correlation implicit between the working power at each predetermined time point relative to the global high-dimensional implicit correlation feature. Contains features to obtain the second feature map.
更具体地,在步骤S150中,将所述包含当前时间点在内的多个预定时间点的精馏产物的气相色谱图通过使用三维卷积核的第三卷积神经网络以获得第三特征图。应可以理解,考虑到所述精馏系统的基本目的是为了获得满足预设要求的电子级三氟甲烷,因此,在对用于所述电子级三氟甲烷制备的精馏系统进行参数控制时,需将所述三氟甲烷的实时产物的情况考虑在内。具体地,在本申请的技术方案中,以使用所述三维卷积核的卷积神经网络模型对所述包含当前时间点在内的多个预定时间点的精馏产物的气相色谱图进行编码,以提取出所述各个预定时间点的精馏产物的绝对量的高维隐含特征和相对变化量的高维隐含特征以得到第三特征图。More specifically, in step S150, the gas chromatograms of the distillation products at multiple predetermined time points including the current time point are passed through a third convolutional neural network using a three-dimensional convolution kernel to obtain the third feature. picture. It should be understood that considering that the basic purpose of the rectification system is to obtain electronic grade trifluoromethane that meets preset requirements, therefore, when performing parameter control on the rectification system for the preparation of electronic grade trifluoromethane , the situation of the real-time product of trifluoromethane needs to be taken into account. Specifically, in the technical solution of the present application, a convolutional neural network model using the three-dimensional convolution kernel is used to encode the gas chromatograms of the distillation products at multiple predetermined time points including the current time point. , to extract the high-dimensional implicit features of the absolute amount of the distillation product at each predetermined time point and the high-dimensional implicit features of the relative change amount to obtain the third feature map.
相应地,在一个具体示例中,使用所述三维卷积核的第三卷积神经网络的各层在层的正向传递中对输入数据进行卷积处理、池化处理和激活处理以由所述第三卷积神经网络的最后一层生成所述第三特征图,其中,所述第三卷积神经网络的第一层的输入为所述包含当前时间点在内的多个预定时间点的精馏产物的气相色谱图。Correspondingly, in a specific example, each layer of the third convolutional neural network using the three-dimensional convolution kernel performs convolution processing, pooling processing and activation processing on the input data in the forward pass of the layer to obtain the corresponding The last layer of the third convolutional neural network generates the third feature map, wherein the input of the first layer of the third convolutional neural network is the plurality of predetermined time points including the current time point. Gas chromatogram of the distillation product.
更具体地,在步骤S160中,对所述第一至第三特征图中各个特征图进行基于类别差分的特征值校正以生成校正后第一至第三特征图。应可以理解,在本申请的技术方案中,进一步融合所述第一至第三特征图就可以对所述精馏系统的控制参数的组合进行分类判断。但在对所述特征图进行融合时,考虑到所述卷积网络的卷积核对于源数据进行了像素级别的关联特征提取,其不可避免地会受到源数据内的微小的数值扰动的影响,从而在所述特征图中体现为偏离整体分布的离群特征值。而在特征图融合时,由于所述第一到第三卷积神经网络的卷积核本质上都是小尺度的局部卷积核,这些离群特征值一般无法通过例如点加的融合方式而抵消,从而影响最终得到的融合特征图的分类效果。因此,在本申请的技术方案中,还需要进一步对所述第一至第 三特征图中各个特征图进行修正。More specifically, in step S160, feature value correction based on category differences is performed on each of the first to third feature maps to generate corrected first to third feature maps. It should be understood that in the technical solution of the present application, by further fusing the first to third feature maps, classification judgment can be made on the combination of control parameters of the distillation system. However, when fusing the feature maps, considering that the convolution kernel of the convolutional network performs pixel-level correlation feature extraction on the source data, it will inevitably be affected by tiny numerical perturbations in the source data. , thus appearing in the feature map as outlier feature values that deviate from the overall distribution. When merging feature maps, since the convolution kernels of the first to third convolutional neural networks are essentially small-scale local convolution kernels, these outlier feature values generally cannot be fused through point addition methods, for example. offset, thus affecting the classification effect of the final fused feature map. Therefore, in the technical solution of the present application, it is necessary to further modify each of the first to third feature maps.
更具体地,在步骤S170和步骤S180中,融合所述校正后第一至第三特征图以获得分类特征图,并将所述分类特征图通过分类器以获得分类结果,所述分类结果为当前时间点的控制参数组合是否合理。也就是,在本申请的技术方案中,进一步就可以融合得到的所述校正后第一至第三特征图以获得分类特征图来进行分类处理,从而得到用于表示所述当前时间点的控制参数组合是否合理的分类结果。相应地,在一个具体示例中,所述分类器以如下公式对所述分类特征图进行处理以生成分类结果,其中,所述公式为:softmax{(W n,B n):…:(W 1,B 1)}Project(F)},其中Project(F)表示将所述分类特征图投影为向量,W 1至W n为各层全连接层的权重矩阵,B 1至B n表示各层全连接层的偏置矩阵。 More specifically, in steps S170 and S180, the corrected first to third feature maps are fused to obtain a classification feature map, and the classification feature map is passed through a classifier to obtain a classification result, and the classification result is Whether the combination of control parameters at the current time point is reasonable. That is to say, in the technical solution of the present application, the corrected first to third feature maps can be further fused to obtain a classification feature map for classification processing, thereby obtaining the control for representing the current time point. Classification results of whether the parameter combination is reasonable. Correspondingly, in a specific example, the classifier processes the classification feature map according to the following formula to generate a classification result, wherein the formula is: softmax{(W n ,B n ):...:(W 1 ,B 1 )}Project(F)}, where Project(F) represents projecting the classification feature map into a vector, W 1 to W n are the weight matrices of the fully connected layers of each layer, and B 1 to B n represent each The bias matrix of the fully connected layer.
综上,基于本申请实施例的所述用于电子级三氟甲烷制备的精馏控制系统的控制方法被阐明,其使用基于人工智能技术的智能控制方法来从优化控制算法的角度,进行全局的、高精度的、动态的且自适应的调整控制参数,进而提高所述电子级三氟甲烷的提纯纯度。In summary, based on the embodiments of the present application, the control method of the distillation control system for the preparation of electronic grade trifluoromethane has been clarified, which uses an intelligent control method based on artificial intelligence technology to conduct global optimization from the perspective of an optimized control algorithm. High-precision, dynamic and adaptive adjustment of control parameters, thereby improving the purification purity of the electronic grade trifluoromethane.
以上结合具体实施例描述了本申请的基本原理,但是,需要指出的是,在本申请中提及的优点、优势、效果等仅是示例而非限制,不能认为这些优点、优势、效果等是本申请的各个实施例必须具备的。另外,上述公开的具体细节仅是为了示例的作用和便于理解的作用,而非限制,上述细节并不限制本申请为必须采用上述具体的细节来实现。The basic principles of the present application have been described above in conjunction with specific embodiments. However, it should be pointed out that the advantages, advantages, effects, etc. mentioned in this application are only examples and not limitations. These advantages, advantages, effects, etc. cannot be considered to be Each embodiment of this application must have. In addition, the specific details disclosed above are only for the purpose of illustration and to facilitate understanding, and are not limiting. The above details do not limit the application to be implemented using the above specific details.
本申请中涉及的器件、装置、设备、系统的方框图仅作为例示性的例子并且不意图要求或暗示必须按照方框图示出的方式进行连接、布置、配置。如本领域技术人员将认识到的,可以按任意方式连接、布置、配置这些器件、装置、设备、系统。诸如“包括”、“包含”、“具有”等等的词语是开放性词汇,指“包括但不限于”,且可与其互换使用。这里所使用的词汇“或”和“和”指词汇“和/或”,且可与其互换使用,除非上下文明确指示不是如此。这里所使用的词汇“诸如”指词组“诸如但不限于”,且可与其互换使用。The block diagrams of the devices, devices, equipment, and systems involved in this application are only illustrative examples and are not intended to require or imply that they must be connected, arranged, or configured in the manner shown in the block diagrams. As those skilled in the art will recognize, these devices, devices, equipment, and systems may be connected, arranged, and configured in any manner. Words such as "includes," "includes," "having," etc. are open-ended terms that mean "including, but not limited to," and may be used interchangeably therewith. As used herein, the words "or" and "and" refer to the words "and/or" and are used interchangeably therewith unless the context clearly dictates otherwise. As used herein, the word "such as" refers to the phrase "such as, but not limited to," and may be used interchangeably therewith.
还需要指出的是,在本申请的装置、设备和方法中,各部件或各步骤是可以分解和/或重新组合的。这些分解和/或重新组合应视为本申请的等效方案。It should also be pointed out that in the device, equipment and method of the present application, each component or each step can be decomposed and/or recombined. These decompositions and/or recombinations shall be considered equivalent versions of this application.
提供所公开的方面的以上描述以使本领域的任何技术人员能够做出或 者使用本申请。对这些方面的各种修改对于本领域技术人员而言是非常显而易见的,并且在此定义的一般原理可以应用于其他方面而不脱离本申请的范围。因此,本申请不意图被限制到在此示出的方面,而是按照与在此公开的原理和新颖的特征一致的最宽范围。The above description of the disclosed aspects is provided to enable any person skilled in the art to make or use the present application. Various modifications to these aspects will be readily apparent to those skilled in the art, and the general principles defined herein may be applied to other aspects without departing from the scope of the application. Thus, this application is not intended to be limited to the aspects shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
为了例示和描述的目的已经给出了以上描述。此外,此描述不意图将本申请的实施例限制到在此公开的形式。尽管以上已经讨论了多个示例方面和实施例,但是本领域技术人员将认识到其某些变型、修改、改变、添加和子组合。The foregoing description has been presented for the purposes of illustration and description. Furthermore, this description is not intended to limit the embodiments of the present application to the form disclosed herein. Although various example aspects and embodiments have been discussed above, those skilled in the art will recognize certain variations, modifications, changes, additions and sub-combinations thereof.

Claims (10)

  1. 一种用于电子级三氟甲烷制备的精馏控制系统,其特征在于,包括:A distillation control system for the preparation of electronic grade trifluoromethane, which is characterized by including:
    精馏参数数据获取单元,用于获取包含当前时间点在内的多个预定时间点的分子筛吸附器的温度数据、所述分子筛吸附器的压力数据、三氟甲烷粗制品输入所述分子筛吸附器的流量数据、精馏塔的低温换热器的工作功率;产物数据获取单元,用于获取包含当前时间点在内的多个预定时间点的精馏产物的气相色谱图;第一级精馏参数编码单元,用于将所述包含当前时间点在内的多个预定时间点的分子筛吸附器的温度数据、所述分子筛吸附器的压力数据、三氟甲烷粗制品输入所述分子筛吸附器的流量数据排列为二维的输入矩阵后通过第一卷积神经网络以生成第一特征图,其中,所述第一卷积神经网络的相邻层使用互为转置的卷积核;第二级精馏参数编码单元,用于将所述包含当前时间点在内的多个预定时间点的精馏塔的低温换热器的工作功率通过包含嵌入层的上下文编码器以获得多个特征向量,并将所述多个特征向量进行二维排列为特征矩阵后通过第二卷积神经网络以获得第二特征图;产物数据编码单元,用于将所述包含当前时间点在内的多个预定时间点的精馏产物的气相色谱图通过使用三维卷积核的第三卷积神经网络以获得第三特征图;特征图校正单元,用于对所述第一至第三特征图中各个特征图进行基于类别差分的特征值校正以生成校正后第一至第三特征图;特征图融合单元,用于融合所述校正后第一至第三特征图以获得分类特征图;以及控制结果生成单元,用于将所述分类特征图通过分类器以获得分类结果,所述分类结果为当前时间点的控制参数组合是否合理。Distillation parameter data acquisition unit, used to acquire the temperature data of the molecular sieve adsorber at multiple predetermined time points including the current time point, the pressure data of the molecular sieve adsorber, and the crude trifluoromethane product to be input into the molecular sieve adsorber. The flow data and the working power of the low-temperature heat exchanger of the distillation tower; the product data acquisition unit is used to obtain the gas chromatograms of the distillation products at multiple predetermined time points including the current time point; the first-stage distillation Parameter encoding unit, used to input the temperature data of the molecular sieve adsorber at multiple predetermined time points including the current time point, the pressure data of the molecular sieve adsorber, and the crude trifluoromethane product into the molecular sieve adsorber. The flow data is arranged into a two-dimensional input matrix and then passed through a first convolutional neural network to generate a first feature map, wherein adjacent layers of the first convolutional neural network use convolution kernels that are transposed to each other; second A stage rectification parameter encoding unit used to pass the operating power of the low-temperature heat exchanger of the distillation tower at multiple predetermined time points including the current time point through a context encoder including an embedding layer to obtain multiple feature vectors , and arrange the multiple feature vectors into a feature matrix in two dimensions and then pass the second convolutional neural network to obtain the second feature map; the product data encoding unit is used to convert the multiple feature vectors including the current time point into The gas chromatogram of the distillation product at a predetermined time point is obtained through a third convolutional neural network using a three-dimensional convolution kernel; a feature map correction unit is used to correct each of the first to third feature maps The feature map performs feature value correction based on category differences to generate corrected first to third feature maps; a feature map fusion unit used to fuse the corrected first to third feature maps to obtain a classification feature map; and control results A generation unit is used to pass the classification feature map through a classifier to obtain a classification result. The classification result is whether the control parameter combination at the current time point is reasonable.
  2. 根据权利要求1所述的用于电子级三氟甲烷制备的精馏控制系统,其中,所述第一级精馏参数编码单元,进一步用于:使用所述第一卷积神经网络的第i层的卷积层使用第一卷积核以如下公式对输入数据进行处理以生成第i特征图,所述公式为h=f(w i*x+b),*表示卷积运算,f(.)表示激活函数;以及,使用所述第一卷积神经网络的第i+1层的卷积层使用第二卷积核以如下公式对所述第i特征图进行处理,所述公式为h=f(w i+1*x+b),*表示卷积运算,f(.)表示激活函数,其中,w i+1=w i TThe distillation control system for the preparation of electronic grade trifluoromethane according to claim 1, wherein the first-stage distillation parameter encoding unit is further used to: use the i-th parameter of the first convolutional neural network The convolutional layer of the layer uses the first convolution kernel to process the input data to generate the i-th feature map with the following formula, the formula is h=f(w i *x+b), * represents the convolution operation, f( .) represents the activation function; and, use the convolution layer of the i+1th layer of the first convolutional neural network to use the second convolution kernel to process the i-th feature map with the following formula, the formula is h=f(wi +1 *x+b), * represents the convolution operation, f(.) represents the activation function, where w i+1 = wi T .
  3. 根据权利要求2所述的用于电子级三氟甲烷制备的精馏控制系统,其中,所述第二级精馏参数编码单元,包括:嵌入层子单元,用于使用所述包含嵌入层的上下文的编码器模型的嵌入层分别将所述包含当前时间点在内的多个预定时间点的精馏塔的低温换热器的工作功率转化为输入向量以 获得输入向量的序列;上下文编码子单元,用于使用所述包含嵌入层的上下文的编码器模型的转换器对所述嵌入层子单元获得的所述输入向量的序列进行基于全局的上下文语义编码以获得所述多个特征向量;二维排列子单元,用于将所述上下文编码子单元获得的所述多个特征向量进行二维排列为特征矩阵后通过第二卷积神经网络以获得第二特征图。The distillation control system for the preparation of electronic grade trifluoromethane according to claim 2, wherein the second-stage distillation parameter encoding unit includes: an embedded layer subunit for using the embedded layer-containing The embedding layer of the context encoder model converts the working power of the cryogenic heat exchanger of the distillation tower at multiple predetermined time points including the current time point into input vectors to obtain a sequence of input vectors; the context encoder A unit configured to perform global context-based semantic encoding on the sequence of input vectors obtained by the embedding layer sub-unit using the converter of the encoder model containing the context of the embedding layer to obtain the plurality of feature vectors; A two-dimensional arrangement subunit, configured to two-dimensionally arrange the plurality of feature vectors obtained by the context encoding subunit into a feature matrix and then pass it through a second convolutional neural network to obtain a second feature map.
  4. 根据权利要求3所述的用于电子级三氟甲烷制备的精馏控制系统,其中,所述产物数据编码单元,进一步用于:使用所述三维卷积核的第三卷积神经网络的各层在层的正向传递中对输入数据进行卷积处理、池化处理和激活处理以由所述第三卷积神经网络的最后一层生成所述第三特征图,其中,所述第三卷积神经网络的第一层的输入为所述包含当前时间点在内的多个预定时间点的精馏产物的气相色谱图。The distillation control system for the preparation of electronic grade trifluoromethane according to claim 3, wherein the product data encoding unit is further used to: use each of the third convolutional neural network of the three-dimensional convolution kernel. The layer performs convolution, pooling and activation on the input data in a forward pass of the layer to generate the third feature map by the last layer of the third convolutional neural network, wherein the third The input of the first layer of the convolutional neural network is the gas chromatogram of the distillation product at multiple predetermined time points including the current time point.
  5. 根据权利要求4所述的用于电子级三氟甲烷制备的精馏控制系统,其中,所述特征图校正单元,进一步用于:以如下公式对所述第一至第三特征图中各个特征图进行基于类别差分的特征值校正以生成校正后所述第一至第三特征图;其中,所述公式为:The distillation control system for the preparation of electronic grade trifluoromethane according to claim 4, wherein the characteristic map correction unit is further used to: calculate each characteristic in the first to third characteristic maps according to the following formula: The map performs feature value correction based on category differences to generate the corrected first to third feature maps; wherein, the formula is:
    Figure PCTCN2022116148-appb-100001
    Figure PCTCN2022116148-appb-100001
    其中f i,j,k为所述特征图的第(i,j,k)位置的特征值,且
    Figure PCTCN2022116148-appb-100002
    是所述特征图的各个位置的特征值的全局均值。
    where f i,j,k is the feature value of the (i,j,k)th position of the feature map, and
    Figure PCTCN2022116148-appb-100002
    is the global mean of the feature values at each position of the feature map.
  6. 根据权利要求5所述的用于电子级三氟甲烷制备的精馏控制系统,其中,所述控制结果生成单元,进一步用于:所述分类器以如下公式对所述分类特征图进行处理以生成分类结果,其中,所述公式为:softmax{(W n,B n):…:(W 1,B 1)|Project(F)},其中Project(F)表示将所述分类特征图投影为向量,W 1至W n为各层全连接层的权重矩阵,B 1至B n表示各层全连接层的偏置矩阵。 The distillation control system for the preparation of electronic grade trifluoromethane according to claim 5, wherein the control result generating unit is further configured to: the classifier processes the classification feature map according to the following formula to Generate classification results, where the formula is: softmax{(W n ,B n ):...:(W 1 ,B 1 )|Project(F)}, where Project(F) represents the projection of the classification feature map is a vector, W 1 to W n are the weight matrices of the fully connected layers of each layer, and B 1 to B n represent the bias matrices of the fully connected layers of each layer.
  7. 一种用于电子级三氟甲烷制备的精馏控制系统的控制方法,其特征在于,包括:获取包含当前时间点在内的多个预定时间点的分子筛吸附器的温度数据、所述分子筛吸附器的压力数据、三氟甲烷粗制品输入所述分子筛吸附器的流量数据、精馏塔的低温换热器的工作功率;获取包含当前时间点在内的多个预定时间点的精馏产物的气相色谱图;将所述包含当前时间点在内的多个预定时间点的分子筛吸附器的温度数据、所述分子筛吸附器的压力数据、三氟甲烷粗制品输入所述分子筛吸附器的流量数据排列为二维的输入 矩阵后通过第一卷积神经网络以生成第一特征图,其中,所述第一卷积神经网络的相邻层使用互为转置的卷积核;将所述包含当前时间点在内的多个预定时间点的精馏塔的低温换热器的工作功率通过包含嵌入层的上下文编码器以获得多个特征向量,并将所述多个特征向量进行二维排列为特征矩阵后通过第二卷积神经网络以获得第二特征图;将所述包含当前时间点在内的多个预定时间点的精馏产物的气相色谱图通过使用三维卷积核的第三卷积神经网络以获得第三特征图;对所述第一至第三特征图中各个特征图进行基于类别差分的特征值校正以生成校正后第一至第三特征图;融合所述校正后第一至第三特征图以获得分类特征图;以及将所述分类特征图通过分类器以获得分类结果,所述分类结果为当前时间点的控制参数组合是否合理。A control method for a distillation control system for the preparation of electronic grade trifluoromethane, which is characterized in that it includes: obtaining the temperature data of the molecular sieve adsorber at multiple predetermined time points including the current time point, the molecular sieve adsorption The pressure data of the device, the flow data of the trifluoromethane crude product input into the molecular sieve adsorber, and the working power of the low-temperature heat exchanger of the distillation tower; obtain the information of the distillation products at multiple predetermined time points including the current time point. Gas chromatogram; input the temperature data of the molecular sieve adsorber, the pressure data of the molecular sieve adsorber, and the crude trifluoromethane product at multiple predetermined time points including the current time point into the flow data of the molecular sieve adsorber. After being arranged into a two-dimensional input matrix, it is passed through a first convolutional neural network to generate a first feature map, wherein adjacent layers of the first convolutional neural network use convolution kernels that are transposes of each other; The operating power of the low-temperature heat exchanger of the distillation tower at multiple predetermined time points including the current time point is passed through a context encoder including an embedding layer to obtain multiple feature vectors, and the multiple feature vectors are arranged in a two-dimensional manner. After being the feature matrix, the second convolutional neural network is used to obtain the second feature map; the gas chromatograms of the distillation products at multiple predetermined time points including the current time point are passed through the third step using a three-dimensional convolution kernel. Convolutional neural network to obtain a third feature map; perform feature value correction based on category differences on each of the first to third feature maps to generate the corrected first to third feature maps; fuse the corrected features The first to third feature maps are used to obtain a classification feature map; and the classification feature map is passed through a classifier to obtain a classification result. The classification result is whether the control parameter combination at the current time point is reasonable.
  8. 根据权利要求7所述的用于电子级三氟甲烷制备的精馏控制系统的控制方法,其中,将所述包含当前时间点在内的多个预定时间点的精馏塔的低温换热器的工作功率通过包含嵌入层的上下文编码器以获得多个特征向量,并将所述多个特征向量进行二维排列为特征矩阵后通过第二卷积神经网络以获得第二特征图,包括:使用所述包含嵌入层的上下文的编码器模型的嵌入层分别将所述包含当前时间点在内的多个预定时间点的精馏塔的低温换热器的工作功率转化为输入向量以获得输入向量的序列;使用所述包含嵌入层的上下文的编码器模型的转换器对所述嵌入层子单元获得的所述输入向量的序列进行基于全局的上下文语义编码以获得所述多个特征向量;将所述上下文编码子单元获得的所述多个特征向量进行二维排列为特征矩阵后通过第二卷积神经网络以获得第二特征图。The control method of a distillation control system for the preparation of electronic grade trifluoromethane according to claim 7, wherein the low-temperature heat exchanger of the rectification tower at a plurality of predetermined time points including the current time point is The working power is passed through the context encoder containing the embedding layer to obtain multiple feature vectors, and the multiple feature vectors are two-dimensionally arranged into a feature matrix and then passed through the second convolutional neural network to obtain the second feature map, including: The working power of the low-temperature heat exchanger of the distillation tower at multiple predetermined time points including the current time point is converted into an input vector using the embedding layer of the encoder model containing the context of the embedding layer to obtain the input. a sequence of vectors; using the converter of the encoder model containing the context of the embedding layer to perform global-based context semantic encoding on the sequence of input vectors obtained by the embedding layer subunit to obtain the plurality of feature vectors; The plurality of feature vectors obtained by the context encoding subunit are two-dimensionally arranged into a feature matrix and then passed through a second convolutional neural network to obtain a second feature map.
  9. 根据权利要求8所述的用于电子级三氟甲烷制备的精馏控制系统的控制方法,其中,将所述包含当前时间点在内的多个预定时间点的精馏产物的气相色谱图通过使用三维卷积核的第三卷积神经网络以获得第三特征图,包括:使用所述三维卷积核的第三卷积神经网络的各层在层的正向传递中对输入数据进行卷积处理、池化处理和激活处理以由所述第三卷积神经网络的最后一层生成所述第三特征图,其中,所述第三卷积神经网络的第一层的输入为所述包含当前时间点在内的多个预定时间点的精馏产物的气相色谱图。The control method of a distillation control system for the preparation of electronic grade trifluoromethane according to claim 8, wherein the gas chromatograms of the distillation products at multiple predetermined time points including the current time point are passed through Using a third convolutional neural network with a three-dimensional convolution kernel to obtain a third feature map includes: using each layer of the third convolutional neural network with the three-dimensional convolution kernel to convolve the input data in a forward pass of the layer. product processing, pooling processing and activation processing to generate the third feature map from the last layer of the third convolutional neural network, wherein the input of the first layer of the third convolutional neural network is the Gas chromatograms of distillation products at multiple predetermined time points including the current time point.
  10. 根据权利要求9所述的用于电子级三氟甲烷制备的精馏控制系统的控制方法,其中,对所述第一至第三特征图中各个特征图进行基于类别差分的特征值校正以生成校正后第一至第三特征图,包括:以如下公式对所述第 一至第三特征图中各个特征图进行基于类别差分的特征值校正以生成校正后所述第一至第三特征图;其中,所述公式为:The control method of a distillation control system for the preparation of electronic grade trifluoromethane according to claim 9, wherein feature value correction based on category differences is performed on each of the first to third feature maps to generate The corrected first to third feature maps include: performing feature value correction based on category differences on each of the first to third feature maps using the following formula to generate the corrected first to third feature maps ;wherein, the formula is:
    Figure PCTCN2022116148-appb-100003
    Figure PCTCN2022116148-appb-100003
    其中f i,j,k为所述特征图的第(i,j,k)位置的特征值,且
    Figure PCTCN2022116148-appb-100004
    是所述特征图的各个位置的特征值的全局均值。
    where f i,j,k is the feature value of the (i,j,k)th position of the feature map, and
    Figure PCTCN2022116148-appb-100004
    is the global mean of the feature values at each position of the feature map.
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