WO2023225152A3 - 3d printed structures including light straw clay - Google Patents

3d printed structures including light straw clay Download PDF

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Publication number
WO2023225152A3
WO2023225152A3 PCT/US2023/022661 US2023022661W WO2023225152A3 WO 2023225152 A3 WO2023225152 A3 WO 2023225152A3 US 2023022661 W US2023022661 W US 2023022661W WO 2023225152 A3 WO2023225152 A3 WO 2023225152A3
Authority
WO
WIPO (PCT)
Prior art keywords
support portion
earth
structures including
including light
printed structures
Prior art date
Application number
PCT/US2023/022661
Other languages
French (fr)
Other versions
WO2023225152A2 (en
Inventor
Rachel Lola BEN-ALON
Original Assignee
The Trustees Of Columbia University In The City Of New York
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by The Trustees Of Columbia University In The City Of New York filed Critical The Trustees Of Columbia University In The City Of New York
Publication of WO2023225152A2 publication Critical patent/WO2023225152A2/en
Publication of WO2023225152A3 publication Critical patent/WO2023225152A3/en

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/001Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing unburned clay
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00034Physico-chemical characteristics of the mixtures
    • C04B2111/00181Mixtures specially adapted for three-dimensional printing (3DP), stereo-lithography or prototyping
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Civil Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Laminated Bodies (AREA)

Abstract

A 3D printed structure is provided. The structure includes a composition that is formed from a mixture. The mixture includes an earth component, a fiber component, a water component, and at least one additive. The structure includes an insulation portion and an exterior support portion surrounding the insulation portion. The exterior support portion includes an earth: fib er: water weight ratio of about 65:4:32. The insulation portion includes an earth: fib er: water weight ratio of about 65:244: 1480. In some embodiments, the structure includes an interior support portion that is positioned at least partially between the exterior support portion and the insulation portion. The interior support portion includes an earth:fiber:water weight ratio of about 65: 12:67.5.
PCT/US2023/022661 2022-05-18 2023-05-18 3d printed structures including light straw clay WO2023225152A2 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US202263343507P 2022-05-18 2022-05-18
US63/343,507 2022-05-18
US202363467362P 2023-05-18 2023-05-18
US63/467,362 2023-05-18

Publications (2)

Publication Number Publication Date
WO2023225152A2 WO2023225152A2 (en) 2023-11-23
WO2023225152A3 true WO2023225152A3 (en) 2024-04-11

Family

ID=88836139

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2023/022661 WO2023225152A2 (en) 2022-05-18 2023-05-18 3d printed structures including light straw clay

Country Status (1)

Country Link
WO (1) WO2023225152A2 (en)

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3778238A1 (en) * 2019-08-13 2021-02-17 RiceHouse srl System and method for the production of 3d printable eco-friendly construction elements

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3778238A1 (en) * 2019-08-13 2021-02-17 RiceHouse srl System and method for the production of 3d printable eco-friendly construction elements

Non-Patent Citations (7)

* Cited by examiner, † Cited by third party
Title
ANONYMOUS: "The Year of Mud", 1 March 2012 (2012-03-01), XP093159949, Retrieved from the Internet <URL:https://theyearofmud.com/2012/03/01/light-clay-straw-house/> *
ANONYMOUS: "Weight of Clay, dry excavated", 25 January 2021 (2021-01-25), XP093159952, Retrieved from the Internet <URL:https://www.aqua-calc.com/calculate/volume-to-weight/substance/clay-coma-and-blank-dry-blank-excavated> *
ATHMANE AZIL, MALO LE GUERN, KARIM TOUATI, NASSIM SEBAIBI, MOHAMED BOUTOUIL, FRANÇOIS STREIFF, STEVE GOODHEW, MOUSSA GOMINA: "Earth construction: Field variabilities and laboratory reproducibility", CONSTRUCTION AND BUILDING MATERIALS, ELSEVIER, NETHERLANDS, vol. 314, 1 January 2022 (2022-01-01), Netherlands , pages 125591, XP093159967, ISSN: 0950-0618, DOI: 10.1016/j.conbuildmat.2021.125591 *
L. BEN-ALON, V. LOFTNESS, K.A. HARRIES, E.C. HAMEEN: "The Biophilic Power and Environmental Urgency of Earthen Construction", IOP CONFERENCE SERIES: EARTH AND ENVIRONMENTAL SCIENCE, IOP PUBLISHING, vol. 290, no. 1, 1 June 2019 (2019-06-01), pages 012006, XP093159964, ISSN: 1755-1307, DOI: 10.1088/1755-1315/290/1/012006 *
ROSENTHAL, M ET AL.: "Liquid Deposition Modeling: a promising approach for 3D printing of wood", EUROPEAN JOURNAL OF WOOD AND WOOD PRODUCTS, vol. 76, 2018, pages 797 - 799, XP036389977, DOI: 10.1007/s00107-017-1274-8 *
STANISLAS, TT ET AL.: "Performance and Durability of Cellulose Pulp Reinforced Extruded Earth based Composites", ARABIAN JOURNAL FOR SCIENCE AND ENGINEERING, vol. 46, 20 May 2021 (2021-05-20), pages 11153 - 11164, XP037580670, DOI: 10.1007/s13369-021-05698-1 *
ZACKARY EUGENE BRYSON, WIL V SRUBAR, SHIHO KAWASHIMA, LOLA BEN-ALON: "TOWARDS 3D PRINTED EARTH-AND BIO-BASED INSULATION MATERIALS: A CASE STUDY ON LIGHT STRAW CLAY", INTERNATIONAL CONFERENCE ON NON-CONVENTIONAL MATERIALS AND TECHNOLOGIES NOCMAT 2022, 3 June 2022 (2022-06-03), XP093159969, Retrieved from the Internet <URL:https://zenodo.org/records/6611395> *

Also Published As

Publication number Publication date
WO2023225152A2 (en) 2023-11-23

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