WO2023221598A1 - Connecting assembly, battery cell, battery, and electrical device - Google Patents

Connecting assembly, battery cell, battery, and electrical device Download PDF

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Publication number
WO2023221598A1
WO2023221598A1 PCT/CN2023/078799 CN2023078799W WO2023221598A1 WO 2023221598 A1 WO2023221598 A1 WO 2023221598A1 CN 2023078799 W CN2023078799 W CN 2023078799W WO 2023221598 A1 WO2023221598 A1 WO 2023221598A1
Authority
WO
WIPO (PCT)
Prior art keywords
connection
insulating layer
fuse
edge
connection part
Prior art date
Application number
PCT/CN2023/078799
Other languages
French (fr)
Chinese (zh)
Inventor
梅祥
柯海波
杨开焕
李全坤
程启
Original Assignee
宁德时代新能源科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 宁德时代新能源科技股份有限公司 filed Critical 宁德时代新能源科技股份有限公司
Publication of WO2023221598A1 publication Critical patent/WO2023221598A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • H01M10/0525Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/528Fixed electrical connections, i.e. not intended for disconnection
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/572Means for preventing undesired use or discharge
    • H01M50/574Devices or arrangements for the interruption of current
    • H01M50/583Devices or arrangements for the interruption of current in response to current, e.g. fuses
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/572Means for preventing undesired use or discharge
    • H01M50/584Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries
    • H01M50/59Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries characterised by the protection means
    • H01M50/593Spacers; Insulating plates
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present application relates to the field of battery technology, specifically, to a connecting component, a battery cell, a battery and electrical equipment.
  • Electric vehicles have become an important part of the sustainable development of the automobile industry due to their advantages in energy conservation and environmental protection.
  • battery technology is an important factor related to their development.
  • the purpose of this application is to provide a connecting component, a battery cell, a battery and an electrical device.
  • This connection component is applied to a battery cell and can improve the safety of the battery cell.
  • connection assembly for a battery cell.
  • the connection assembly includes: a connection piece, including a first connection part for connecting the tab of the electrode assembly, and a second connection for connecting the electrode terminal. part, a third connection part for connecting the first connection part and the second connection part, a fuse part is formed between the first connection part and the third connection part, the first connection part , the fuse part and the third connecting part are arranged along the first direction; an insulating member wraps the fuse part, the insulating member includes a first insulating layer and a second insulating layer, and the first insulating layer is disposed on The side of the connecting member facing the electrode assembly, the second insulating layer is provided on the side of the connecting member away from the electrode assembly; wherein, along the first direction, the first insulating layer The maximum distance from the end of the layer away from the first connection part to the fuse part is greater than the minimum distance from the second connection part to the fuse part.
  • the maximum distance from the end of the first insulating layer away from the first connection part in the first direction to the fuse part is greater than the minimum distance from the second connection part to the fuse part.
  • the projection of the first insulating layer on the connecting piece does not overlap with the second connecting part.
  • the projection of the first insulating layer on the connecting piece does not overlap with the second connecting part, preventing the first insulating layer from extending to the formation position of the second connecting part, and avoiding interference with other components when the battery cells are assembled. Assembly interference ensures assembly accuracy.
  • the first insulation layer includes a first escape portion for avoiding the second connection portion, and an edge of the first escape portion surrounds at least a part of the second connection portion, so The minimum distance between the edge of the first escape part and the edge of the second connection part is h1, which satisfies 0.5mm ⁇ h1 ⁇ 2mm.
  • the second connecting portion when the second connecting portion is stamped and formed, the second connecting portion is formed by a recess from the side of the connecting piece facing the electrode assembly toward the side of the connecting piece facing away from the electrode assembly.
  • the connecting piece is formed in the second connecting portion.
  • the first insulating layer has a larger area on the side of the connector facing the electrode assembly. , so that the first insulating layer has a better insulation effect.
  • it can reduce the risk that the edge of the first insulating layer covers the deformation area and affect the assembly accuracy, ensuring the assembly accuracy of the connecting component and other components.
  • the distance between the edge of the first escape part and the edge of the second connection part is equal.
  • the distance between the edge of the first escape part and the edge of the second connection part is equal, ensuring that the first insulating layer can have a larger area to have better performance on the side of the connector facing the electrode assembly. insulation effect.
  • a maximum distance from an end of the first insulating layer away from the first connection part to the fuse part is less than an end of the second connection part away from the The maximum distance from one end of the fuse to the fuse.
  • the maximum distance from the end of the first insulating layer away from the first connection part to the fuse part is less than the maximum distance from the end of the second connection part away from the fuse part to the fuse part, and the first insulating layer is in the first direction.
  • the end that does not exceed the second connecting part and is away from the fuse part reduces the difficulty of processing and forming the first insulating layer.
  • the projection of the second insulating layer on the connecting piece does not overlap with the second connecting part.
  • the projection of the second insulating layer on the connecting piece does not overlap with the second connecting part, which prevents the second insulating layer from extending to the formation position of the second connecting part, and avoids interference with other components when the battery cells are assembled. Assembly interference ensures assembly accuracy.
  • the second insulation layer includes a second escape portion for avoiding the second connection portion, and an edge of the second escape portion surrounds at least a part of the second connection portion, so The minimum distance between the edge of the second escape part and the edge of the second connecting part is h2, which satisfies 0.5mm ⁇ h2 ⁇ 2mm.
  • the second connecting portion when the second connecting portion is stamped and formed, the second connecting portion is formed by a recess from the side of the connecting piece facing the electrode assembly toward the side of the connecting piece facing away from the electrode assembly.
  • the connecting piece is formed in the second connecting portion.
  • a maximum distance from an end of the second insulating layer away from the first connection part to the fuse part is greater than a distance from the second connection part to the fuse part. minimum distance.
  • the second insulating layer exceeds an end of the second connecting portion close to the fuse portion in the first direction, so that the second insulating layer has a larger area and has a better insulation effect.
  • a maximum distance from an end of the second insulating layer away from the first connection part to the fuse part is less than an end of the second connection part away from the The maximum distance from one end of the fuse to the fuse.
  • the maximum distance from the end of the second insulating layer away from the first connection part to the fuse part is less than the maximum distance from the end of the second connection part away from the fuse part to the fuse part, and the second insulating layer is in the first direction. It does not exceed the fuse part, which reduces the difficulty of processing and forming the second insulation layer.
  • the insulating member further includes two fourth connecting parts, and the two fourth connecting parts respectively cover at least part of two edges of the connecting piece that are opposite along the second direction,
  • the second direction is perpendicular to the first direction and the thickness direction of the connecting member, and the first insulating layer and the second insulating layer are connected through the two fourth connecting parts.
  • the first insulating layer and the second insulating layer are connected through the fourth connecting part to ensure the connection strength between the insulating part and the connecting part.
  • the third connection part is provided with a channel
  • the insulation member further includes a fifth connection part, the fifth connection part fills the channel and connects the first insulation layer and the Second insulation layer.
  • the channel is arranged to facilitate the accommodation of the fifth connecting part, so that the fifth connecting part connects the first insulating layer and the second insulating layer to ensure a stable connection between the insulating piece and the connecting piece.
  • the connecting piece has a notch, the notch is located on at least one side of the fuse portion along a second direction, and the second direction is perpendicular to the first direction and the connecting piece.
  • the insulating member further includes a sixth connecting portion, the sixth connecting portion fills the gap and connects the first insulating layer and the second insulating layer.
  • the gap formed on the connecting piece reduces the flow area here, which can play a safety role; the sixth connecting part fills the gap, and the sixth connecting part connects the first insulating layer and the second insulating layer , making the connection between the insulating parts and the connecting parts stable, and having better insulation and isolation effect.
  • the insulating part is injection molded on the connecting part.
  • the insulating part is injection molded on the connecting part, which facilitates processing and manufacturing, and the connection between the insulating part and the connecting part is stable.
  • the application also provides a battery cell, including: a casing including a wall; an electrode assembly disposed in the casing; and an electrode terminal disposed on the wall; as described in any of the above embodiments
  • the first connecting part is connected to the tab of the electrode assembly, and the second connecting part is connected to the electrode terminal.
  • the present application also provides a battery, including the battery cell as described in any of the above embodiments.
  • this application also provides an electrical device, including the battery as described in any of the above embodiments.
  • Figure 1 is a schematic structural diagram of a vehicle provided by some embodiments of the present application.
  • Figure 2 is a schematic diagram of the exploded structure of a battery provided by some embodiments of the present application.
  • Figure 3 is a schematic diagram of the exploded structure of a battery cell provided by some embodiments of the present application.
  • Figure 4 is a schematic structural diagram of a connection component provided by some embodiments of the present application.
  • Figure 5 is an exploded schematic structural diagram of a connection component provided by some embodiments of the present application.
  • Figure 6 is a schematic diagram of the assembly of the first insulating layer and the connector provided by some embodiments of the present application.
  • Figure 7 is a schematic diagram of the assembly of the second insulating layer and the connector provided by some embodiments of the present application.
  • Figure 8 is a cross-sectional view along the A-A direction of Figure 7;
  • Figure 9 is a cross-sectional view along the B-B direction of Figure 6;
  • Figure 10 is a cross-sectional view along the C-C direction of Figure 7;
  • Marking description 100-battery; 10-box; 11-first part; 12-second part; 20-battery cell; 21-end cover; 21a-electrode terminal; 22-casing; 23-electrode assembly; 23a -Tab; 24-connection component; 241-connector; 241a-first surface; 241b-second surface; 2411-first connection part; 2412-second connection part; 2413-third connection part; 2413a-channel ; 2414-fuse part; 2414a-notch; 242-insulator; 2421-first insulation layer; 2421a-first avoidance part; 2422-second insulation layer; 2422a-second avoidance part; 2423-fourth connection part; 2424-fifth connection part; 2425-sixth connection part; 200-controller; 300-motor; 1000-vehicle.
  • an embodiment means that a particular feature, structure or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application.
  • the appearances of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those skilled in the art understand, both explicitly and implicitly, that the embodiments described herein may be combined with other embodiments.
  • multiple refers to more than two (including two).
  • multiple groups refers to two or more groups (including two groups), and “multiple pieces” refers to means two or more pieces (including two pieces), unless otherwise clearly and specifically limited.
  • the battery mentioned refers to a single physical module including one or more battery cells to provide higher voltage and capacity.
  • the battery mentioned in this application may include a battery module or a battery pack.
  • the battery cell includes an electrode assembly and an electrolyte.
  • the electrode assembly consists of a positive electrode plate, a negative electrode plate and a separator. Battery cells mainly rely on the movement of metal ions between the positive and negative electrodes to work.
  • the positive electrode sheet includes a positive electrode current collector and a positive electrode active material layer.
  • the positive electrode active material layer is coated on the surface of the positive electrode current collector.
  • the current collector without the positive electrode active material layer is used as a positive electrode tab.
  • the material of the positive electrode current collector can be aluminum, and the positive electrode active material can be lithium cobalt oxide, lithium iron phosphate, ternary lithium or lithium manganate, etc.
  • the negative electrode sheet includes a negative electrode current collector and a negative electrode active material layer.
  • the negative electrode active material layer is coated on the surface of the negative electrode current collector.
  • the current collector without the negative electrode active material layer is used as a negative electrode tab.
  • the material of the negative electrode current collector can be copper, and the negative electrode active material can be carbon or silicon. In order to ensure that large currents can pass through without melting, the number of positive electrode tabs is multiple and stacked together, and the number of negative electrode tabs is multiple and stacked together.
  • the material of the isolation film can be PP (polypropylene, polypropylene) or PE (polyethylene, polyethylene), etc.
  • the battery cell also includes a connecting piece, which is used to electrically connect the tabs of the electrode assembly and the electrode terminals.
  • the connector In order to ensure the safety of the battery cells, the connector usually includes a fuse. When a short circuit occurs in the external circuit, the current flowing through the connector will increase. When the current exceeds a certain threshold, the fuse is blown, thereby disconnecting the circuit. .
  • the existing fusing part In order to ensure that the circuit remains open after fusing and to avoid re-overlap of the fusing position, the existing fusing part will be designed with insulating parts to maintain the distance between both sides of the fusing part. However, the size of the insulating part is usually small and is only provided at the fusing part.
  • the tabs may be too long, causing the two parts of the connector on both sides of the fuse part to overlap, or the electrolyte may enter the inside of the fuse part, causing the two parts of the connector to be electrically reconnected after the fuse is broken.
  • the insulation reliability between the battery and the electrode assembly is poor, and the safety performance of the battery cell is poor, and short circuit is prone to occur. In serious cases, it may cause safety risks such as fire and explosion.
  • connection assembly for the battery cells to increase the insulation
  • the coverage area of the connector on both sides of the connector can, on the one hand, reduce the risk of re-overlap of the two parts of the connector after the fuse part is blown due to too long tabs. On the other hand, it can increase the insulation area and reduce the arcing phenomenon, thus improving the performance of the connector.
  • the safety of the battery cells of this connection component is not limited to.
  • the insulating member includes a first insulating layer and a second insulating layer.
  • the first insulating layer is disposed on a side of the connecting member facing the electrode assembly
  • the second insulating layer is disposed on a side of the connecting member facing away from the electrode assembly.
  • the first insulating layer and the second insulating layer provide insulation isolation on opposite sides of the connector respectively
  • the first insulating layer has a larger coverage area on the side of the connector facing the electrode assembly, which improves the efficiency of the connector. The insulation effect with the electrode assembly reduces the risk of short circuit, making the battery cells highly safe.
  • the battery cells disclosed in the embodiments of the present application can be used in, but are not limited to, electrical devices such as vehicles, ships, or aircrafts.
  • a power supply system including the battery cells, batteries, etc. disclosed in this application can be used to form the electrical device.
  • Embodiments of the present application provide an electrical device that uses a battery as a power source.
  • the electrical device can be, but is not limited to, a mobile phone, a tablet computer, a laptop, an electric toy, an electric tool, an electric bicycle, an electric motorcycle, an electric car, a ship, Spacecraft and more.
  • electric toys can include fixed or mobile electric toys, such as game consoles, electric car toys, electric ship toys, electric airplane toys, etc.
  • spacecraft can include airplanes, rockets, space shuttles, spaceships, etc.
  • an electric device 1000 according to an embodiment of the present application is used as an example.
  • FIG. 1 is a schematic structural diagram of a vehicle 1000 provided by some embodiments of the present application.
  • the vehicle 1000 may be a fuel vehicle, a gas vehicle or a new energy vehicle, and the new energy vehicle may be a pure electric vehicle, a hybrid vehicle or an extended-range vehicle, etc.
  • the battery 100 is disposed inside the vehicle 1000 , and the battery 100 may be disposed at the bottom, head, or tail of the vehicle 1000 .
  • the battery 100 can be used to provide power for the vehicle 1000.
  • the battery 100 can be used as an operating power source for the vehicle 1000 and used for the vehicle's circuit system, such as for starting, navigating, and operating power requirements of the vehicle.
  • the vehicle 1000 may also include a controller 200 and a motor 300 .
  • the controller 200 is used to control the battery 100 to provide power to the motor 300 , for example, for starting, navigating and driving the vehicle 1000 .
  • the battery 100 can not only be used as an operating power source for the vehicle 1000 , but also can be used as a driving power source for the vehicle 1000 , replacing or partially replacing fuel or natural gas to drive the vehicle 1000 power.
  • FIG. 2 is a schematic diagram of an exploded structure of the battery 100 provided by some embodiments of the present application.
  • the battery 100 includes a case 10 and battery cells 20 , and the battery cells 20 are accommodated in the case 10 .
  • the box 10 is used to provide an accommodation space for the battery cells 20, and the box 10 can adopt a variety of structures.
  • the box 10 may include a first part 11 and a second part 12 , the first part 11 and the second part 12 cover each other, and the first part 11 and the second part 12 jointly define a space for accommodating the battery cells 20 of accommodation space.
  • the second part 12 may be a hollow structure with one end open, and the first part 11 may be a plate-like structure.
  • the first part 11 covers the open side of the second part 12 so that the first part 11 and the second part 12 jointly define a receiving space.
  • the first part 11 and the second part 12 may also be hollow structures with one side open, and the open side of the first part 11 is covered with the open side of the second part 12.
  • the box 10 formed by the first part 11 and the second part 12 can be in various shapes, such as cylinder, rectangular parallelepiped, etc.
  • the battery 100 there may be a plurality of battery cells 20, and the plurality of battery cells 20 may be connected in series, in parallel, or in mixed connection.
  • Mixed connection means that the plurality of battery cells 20 are connected in series and in parallel.
  • the plurality of battery cells 20 can be directly connected in series or in parallel or mixed together, and then the whole composed of the plurality of battery cells 20 can be accommodated in the box 10 ; of course, the battery 100 can also be a plurality of battery cells 20 First, the battery modules are connected in series, parallel, or mixed to form a battery module, and then multiple battery modules are connected in series, parallel, or mixed to form a whole, and are accommodated in the box 10 .
  • the battery 100 may also include other structures.
  • the battery 100 may further include a bus component for realizing electrical connections between multiple battery cells 20 .
  • Each battery cell 20 may be a secondary battery or a primary battery; it may also be a lithium-sulfur battery, a sodium-ion battery or a magnesium-ion battery, but is not limited thereto.
  • the battery cell 20 may be in the shape of a cylinder, a flat body, a rectangular parallelepiped or other shapes.
  • FIG. 3 is an exploded structural diagram of a battery cell 20 provided in some embodiments of the present application.
  • the battery cell 20 refers to the smallest unit that constitutes the battery.
  • the battery cell 20 includes an end cover 21 , a case 22 , an electrode assembly 23 , a connection assembly 24 and other functional components.
  • the end cap 21 refers to a component that covers the opening of the case 22 to isolate the internal environment of the battery cell 20 from the external environment.
  • the shape of the end cap 21 can be adapted to the shape of the housing 22 to fit the housing 22 .
  • the end cap 21 can be made of a material with a certain hardness and strength (such as aluminum alloy). In this way, the end cap 21 is less likely to deform when subjected to extrusion and collision, so that the battery cell 20 can have higher durability. Structural strength and safety performance can also be improved.
  • the end cap 21 may be provided with functional components such as electrode terminals 21a.
  • the electrode terminal 21a may be used to electrically connect with the electrode assembly 23 for outputting or inputting electrical energy of the battery cell 20 .
  • the end cap 21 may also be provided with a pressure relief mechanism for releasing the internal pressure when the internal pressure or temperature of the battery cell 20 reaches a threshold.
  • the end cap 21 can also be made of various materials, such as copper, iron, aluminum, stainless steel, aluminum alloy, plastic, etc., which are not particularly limited in the embodiment of the present application.
  • an insulating member may also be provided inside the end cover 21 , and the insulating member may be used to isolate the electrical connection components in the housing 22 from the end cover 21 to reduce the risk of short circuit.
  • the insulating member may be plastic, rubber, etc.
  • the housing 22 is a component used to cooperate with the end cover 21 to form an internal environment of the battery cell 20 , wherein the formed internal environment can be used to accommodate the electrode assembly 23 , electrolyte, and other components.
  • the housing 22 and the end cover 21 can be independent components, and an opening can be provided on the housing 22, and the end cover 21 covers the opening at the opening to form an opening. into the internal environment of the battery cell 20.
  • the end cover 21 and the housing 22 can also be integrated. Specifically, the end cover 21 and the housing 22 can form a common connection surface before other components are put into the housing. When it is necessary to encapsulate the inside of the housing 22 When, the end cover 21 is closed with the housing 22 again.
  • the housing 22 can be of various shapes and sizes, such as rectangular parallelepiped, cylinder, hexagonal prism, etc. Specifically, the shape of the housing 22 can be determined according to the specific shape and size of the electrode assembly 23 .
  • the housing 22 may be made of a variety of materials, such as copper, iron, aluminum, stainless steel, aluminum alloy, plastic, etc., which are not particularly limited in the embodiment of the present application.
  • the embodiment of the present application takes the shape of the housing 22 as a rectangular parallelepiped as an example.
  • the electrode assembly 23 is a component in the battery cell 20 where electrochemical reactions occur.
  • One or more electrode assemblies 23 may be contained within the housing 22 .
  • the electrode assembly 23 is mainly formed by winding or stacking a positive electrode piece and a negative electrode piece, and is usually provided with a separator between the positive electrode piece and the negative electrode piece.
  • the separator is used to separate the positive electrode piece and the negative electrode piece to prevent the positive electrode from The pole piece and the negative pole piece are internally short-circuited.
  • the portions of the positive electrode tab and the negative electrode tab that contain active material constitute the main body of the electrode assembly 23 , and the portions of the positive electrode tab and the negative electrode tab that do not contain active material constitute the tabs 23 a respectively.
  • the positive electrode tab and the negative electrode tab can be located together at one end of the main body or respectively located at both ends of the main body.
  • the positive active material and the negative active material react with the electrolyte, and the tab 23a is connected to the electrode terminal 21a to form a current loop.
  • connection assembly 24 is a component for electrically connecting the tab 23 a of the electrode assembly 23 and the electrode terminal 21 a.
  • the connection assembly 24 includes a connection member 241, one side of the connection member 241 is disposed facing the electrode assembly 23, and the other side of the connection member 241 is disposed away from the electrode assembly 23.
  • the connection member 241 is electrically connected to the tab 23a and the electrode terminal 21a.
  • Figure 3 is a schematic structural diagram of the connection component 24 provided by some embodiments of the present application
  • Figure 5 is a connection component provided by some embodiments of the present application.
  • Figure 6 is a schematic diagram of the assembly of the first insulating layer 2421 and the connector 241 provided by some embodiments of the present application.
  • Figure 7 is an assembly diagram of the second insulating layer 2422 and the connector 241 provided by some embodiments of the present application.
  • Schematic diagram, Figure 8 is a cross-sectional view along the A-A direction of Figure 7 .
  • the present application provides a connection assembly 24 for the battery cell 20 .
  • the connection assembly 24 includes a connection piece 241 and an insulating piece 242 .
  • the connector 241 includes a first connection part 2411 for connecting the tab 23a of the electrode assembly 23, a second connection part 2412 for connecting the electrode terminal 21a, and a first connection part 2411 and the second connection part 2412.
  • a fuse part 2414 is formed between the first connection part 2411 and the third connection part 2413.
  • the first connection part 2411, the fuse part 2414 and the third connection part 2413 are arranged along the first direction X.
  • the insulating member 242 wraps the fuse part 2414.
  • the insulating member 242 includes a first insulating layer 2421 and a second insulating layer 2422.
  • the first insulating layer 2421 is provided on the side of the connecting member 241 facing the electrode assembly 23, and the second insulating layer 2422 is provided on The side of the connecting member 241 facing away from the electrode assembly 23 .
  • the direction indicated by the letter X is the first direction
  • the direction indicated by the letter Z is the thickness direction of the connecting member 241 , and the thickness direction Z is perpendicular to the first direction X.
  • the connector 241 is a component used to realize the electrical connection between the tab 23a of the electrode assembly 23 and the electrode terminal 21a.
  • the connector 241 is a conductive component.
  • the connector 241 can be a metal (such as copper, aluminum, etc.) piece, which has good Conductive properties.
  • the fuse portion 2414 is a portion of the connector 241 formed between the first connection portion 2411 and the third connection portion 2413 and is used to fuse when the current exceeds a threshold, thereby protecting the battery cell 20 .
  • the first connecting part 2411, the third connecting part 2413 and the fuse part 2414 of the connecting piece 241 can be located on the same plane, the second connecting part 2412 can protrude from other parts of the connecting piece 241, and the second connecting part 2412 can be circular, Square, cylinder, truncated cone or other shapes that meet the connection requirements.
  • the second connecting portion 2412 may be protruded on a side of the connecting member 241 away from the electrode assembly 23 , and correspondingly, may be recessed on a side of the connecting member 241 facing the electrode assembly 23 .
  • the connector 241 includes a first surface 241a facing the electrode assembly 23 and a second surface 241b away from the electrode assembly 23.
  • the first insulating layer 2421 covers the first surface 241a
  • the second insulating layer 2422 covers the second surface 241b.
  • the second connecting portion 2412 forms a convex bulge on the second surface 241b, and correspondingly, the second connecting portion 2412 forms a depression on the second surface 241b.
  • the insulator 242 is an electrically insulating component to reduce the risk of short circuit.
  • the material of the insulating member 242 may be rubber, plastic, etc.
  • the insulating member 242 wraps the fuse part 2414 means that the insulating member 242 is arranged around the circumference of the fuse part 2414. In other words, the fuse part 2414 is circumferentially wrapped by the insulating member 242.
  • the first insulating layer 2421 and the second insulating layer 2422 are two parts of the insulating member 242.
  • the first insulating layer 2421 is located on the side of the connecting member 241 facing the electrode assembly 23, and the second insulating layer 2422 is located on the side of the connecting member 241 away from the electrode. side of assembly 23.
  • the maximum distance H1 from the end of the first insulating layer 2421 away from the first connection part 2411 to the fuse part 2414 refers to, in the first direction X, the edge of the end of the first insulating layer 2421 away from the first connection part 2411
  • the maximum value of the distance from the fuse portion 2414 for example, when the fuse portion 2414 extends along the second direction Y, the second direction Y is perpendicular to the first direction X and the thickness direction Z of the connector 241, if the first insulating layer
  • the edge of the end of 2421 away from the first connection part 2411 extends along the second direction Y, then the distance from any position of the edge of the end of the first insulation layer 2421 away from the first connection part 2411 to the fuse part 2414 is equal.
  • One side of the electrode assembly 23 has better insulation effect.
  • the minimum distance H2 from the second connection part 2412 to the fuse part 2414 refers to the minimum value of the distance between the edge of one end of the second connection part 2412 close to the fuse part 2414 and the fuse part 2414 in the first direction X. .
  • the first insulating layer 2421 and the second insulating layer 2422 are distributed on opposite sides of the connecting member 241 to increase the coverage area of the insulating member on both sides of the connecting member 241 so that the connecting member 241 It has a good insulation effect. On the one hand, it reduces the risk of the two parts of the connector re-overlapping after the fuse part is blown due to the excessive length of the pole lug. On the other hand, it increases the insulation area and reduces the arcing phenomenon, thereby improving the connection including the The safety of the battery cells 20 of the assembly 24.
  • the projection of the first insulating layer 2421 on the connecting member 241 does not overlap with the second connecting portion 2412 .
  • the projection of the first insulation layer 2421 on the connector 241 does not overlap with the second connection part 2412 means that along the thickness direction Z, the first insulation layer 2421 does not block the second connection part 2412.
  • the projection of the first insulating layer 2421 on the connector 241 does not overlap with the second connecting portion 2412, which prevents the first insulating layer 2421 from extending to the formation position of the second connecting portion 2412 when the battery cell 20 is assembled. , to avoid assembly interference with other components and ensure assembly accuracy.
  • the first insulating layer 2421 includes a first escape portion 2421 a for avoiding the second connection portion 2412 , and the edge of the first escape portion 2421 a surrounds at least one side of the second connection portion 2412 .
  • the minimum distance between the edge of the first escape part 2421a and the edge of the second connection part 2412 is h1, which satisfies 0.5 mm ⁇ h1 ⁇ 2 mm.
  • the first escape part 2421a may be a notch or a through hole provided in the first insulation layer 2421 to expose the second connection part 2412.
  • the edge of the first escape part 2421a refers to the outline of the first insulation layer 2421 at the area where the first escape part 2421a is provided.
  • the edge of the first escape part 2421a surrounds at least a part of the second connection part 2412 means that the first escape part 2421a is provided around the second connection part 2412.
  • the first escape part 2421a can be a gap
  • the second connection part 2412 Located in the gap the edge of the first escape part 2421a surrounds a part of the second connection part 2412;
  • the first escape part 2421a may be a through hole
  • the second connection part 2412 is located in the through hole
  • the connecting piece 241 can be a metal piece, and the connecting piece 241 can be stamped. That is, the second connecting part 2412 is a stamped convex part. When the second connecting part 2412 is stamped and formed, the second connecting part 2412 is formed by the connecting piece 241 The side facing the electrode assembly 23 is recessed toward the side of the connector 241 away from the electrode assembly 23.
  • the connector 241 has a deformation area at the formation position of the second connection portion 2412. If the first insulating layer 2421 covers the deformation area , it will cause the first insulating layer 2421 to rise in the deformation area, occupying more installation space, and affecting the assembly of the connecting component 24 and other components; The minimum distance between them meets the above range.
  • the first insulating layer 2421 has a larger area on the side of the connector 241 facing the electrode assembly 23, so that the first insulating layer 2421 has a better insulation effect.
  • the risk of the edge of the first insulating layer 2421 covering the deformation area affecting the assembly accuracy can be reduced, and the assembly accuracy of the connection component 24 and other components can be ensured.
  • the distance between the edge of the first escape part 2421a and the edge of the second connection part 2412 is equal.
  • the distance between the edge of the first escape part 2421a and the edge of the second connection part 2412 is equal means that in the extending direction of the edge of the first escape part 2421a, any point on the edge of the first escape part 2421a reaches The distance between the edges of the second connecting portion 2412 is equal.
  • the edge contour of the first escape portion 2421a matches the edge contour of the second connecting portion 2412.
  • the edge contour of the second connecting portion 2412 is circular.
  • the edge profile of the first escape portion 2421a may be an arc or a circle concentric with the circle.
  • the edge profile of the first avoiding portion 2421a may be a straight line or a straight line formed by multiple straight lines.
  • the distance between the edge of the first escape portion 2421a and the edge of the second connecting portion 2412 is equal to ensure that the first insulating layer 2421 can have a larger area to provide a protective layer on the side of the connecting member 241 facing the electrode assembly 23. Has better insulation effect.
  • the maximum distance H3 from the end of the second connection part 2412 away from the fuse part 2414 to the fuse part 2414 refers to, in the first direction the maximum distance between them.
  • the maximum distance H1 from the end of the first insulating layer 2421 away from the first connection part 2411 to the fuse part 2414 is smaller than the maximum distance H3 from the end of the second connection part 2412 away from the fuse part 2414 to the fuse part 2414.
  • the first insulating layer 2421 is between The end in the first direction X that does not exceed the second connecting portion 2412 away from the fuse portion 2414 reduces the difficulty of processing and forming the first insulating layer 2421 .
  • the extension size of the first insulating layer 2421 in the first direction is difficult to control, and the molding of the first insulating layer 2421 is more difficult.
  • the projection of the second insulating layer 2422 on the connecting member 241 does not overlap with the second connecting portion 2412 .
  • the projection of the second insulation layer 2422 on the connector 241 does not overlap with the second connection part 2412 means that along the thickness direction Z, the second insulation layer 2422 does not block the second connection part 2412.
  • the projection of the second insulating layer 2422 on the connector 241 does not overlap with the second connecting portion 2412, which prevents the second insulating layer 2422 from extending to the formation position of the second connecting portion 2412 when the battery cell 20 is assembled. , to avoid assembly interference with other components and ensure assembly accuracy.
  • the second insulating layer 2422 includes a second escape portion 2422a for avoiding the second connection portion 2412 , and the edge of the second escape portion 2422a surrounds at least a portion of the second connection portion 2412 .
  • the minimum distance between the edge of the second escape portion 2422a and the edge of the second connecting portion 2412 is h2, which satisfies 0.5mm ⁇ h2 ⁇ 2mm.
  • the second escape part 2422a may be a notch or a through hole provided in the second insulation layer 2422 to expose the second connection part 2412.
  • the edge of the second relief part 2422a refers to the outline of the second insulation layer 2422 at the area where the second relief part 2422a is provided.
  • the edge of the second escape part 2422a surrounds at least a part of the second connection part 2412 means that the second escape part 2422a is provided around the second connection part 2412.
  • the second escape part 2422a can be a gap, and the second connection part 2412 Located in the gap, the edge of the second escape part 2422a surrounds a part of the second connection part 2412; alternatively, the second escape part 2422a may be a through hole, the second connection part 2412 is located in the through hole, and the edge of the second escape part 2422a The edge surrounds the entire second connecting portion 2412.
  • the connecting piece 241 can be a metal piece, and the connecting piece 241 can be stamped. That is, when the second connecting part 2412 is stamped and formed, the second connecting part 2412 faces from the side of the connecting piece 241 facing the electrode assembly 23 to the side of the connecting piece 241 . The side away from the electrode assembly 23 is recessed, and the connector 241 has a deformed area at the formation position of the second connecting portion 2412. If the second insulating layer 2422 covers the deformed area, the second insulating layer 242 will be formed.
  • the second insulating layer 2422 is tilted in this deformation area, occupying more installation space and affecting the assembly of the connecting component 24 and other components; the minimum distance between the edge of the second escape portion 2422a and the edge of the second connecting portion 2412 meets the above range,
  • the second insulating layer 2422 has a larger area on the side of the connector 241 facing the electrode assembly 23, so that the second insulating layer 2422 has a better insulating effect.
  • the second insulating layer 2422 can be reduced. The risk of the edge covering the deformation area and affecting the assembly accuracy ensures the assembly accuracy of the connecting component 24 and other components.
  • the distance between the edge of the second escape portion 2422a and the edge of the second connection portion 2412 is equal.
  • the distance between the edge of the second escape part 2422a and the edge of the second connection part 2412 is equal means that in the extending direction of the edge of the second escape part 2422a, any point on the edge of the second escape part 2422a reaches The distances between the edges of the second connecting portion 2412 are all equal.
  • the edge profile of the second escape portion 2422a matches the edge profile of the second connecting portion 2412.
  • the edge profile of the second connecting portion 2412 is circular.
  • the edge profile of the second escape portion 2422a may be an arc or a circle concentric with the circle.
  • the edge profile of the second avoiding portion 2422a may be a straight line or a straight line formed by multiple straight lines.
  • the edge contour of the second escape portion 2422a may be the same as the first escape portion 2422a.
  • the edge profiles of 2421a are the same or different.
  • the maximum distance H4 from the end of the second insulating layer 2422 away from the first connection part 2411 to the fuse part 2414 refers to, in the first direction X, the edge of the end of the second insulating layer 2422 away from the first connection part 2411 The maximum value of the distance from the fuse part 2414. For example, when the fuse part 2414 extends along the second direction Y, if the edge of one end of the second insulating layer 2422 away from the first connection part 2411 extends along the second direction, then the The distance from any position of the edge of one end of the two insulating layers 2422 away from the first connecting portion 2411 to the fuse portion 2414 is equal.
  • the second insulating layer 2422 exceeds the end of the second connecting portion 2412 close to the fuse portion 2414 in the first direction X, so that the second insulating layer 2422 has a larger area and has a better insulation effect.
  • the maximum distance H4 from the end of the second insulating layer 2422 away from the first connection part 2411 to the fuse part 2414 is less than the maximum distance H3 from the end of the second connection part 2412 away from the fuse part 2414 to the fuse part 2414.
  • the second insulating layer 2422 does not exceed the fuse portion 2414 in the first direction X, which reduces the difficulty of processing and forming the second insulating layer 2422. For example, during the preparation process of injection molding of the insulating member 242 on the connecting member 241 , if the extension size of the second insulating layer 2422 in the first direction The thickness of the end away from the fuse portion 2414 is difficult to control, and the molding of the second insulating layer 2422 is relatively difficult.
  • the insulating member 242 further includes two fourth connections. portion 2423, and the two fourth connecting portions 2423 respectively cover at least part of the two opposite edges of the connecting member 241 along the second direction Y.
  • the second direction Y is perpendicular to the first direction X and the thickness direction Z of the connecting member 241.
  • the first insulation layer 2421 and the second insulation layer 2422 are connected through two fourth connection parts 2423.
  • the two fourth connecting parts 2423 respectively cover at least part of the two opposite edges of the connecting member 241 along the second direction Y” means that along the first direction At least part of the edge in the two directions Y, the fourth connecting portion 2423 at least surrounds the fuse portion 2414, and the size of the fourth connecting portion 2423 in the first direction X is the same as the size of the first insulating layer 2421 in the first direction X.
  • Two fourth connecting parts 2423 are located on opposite sides of the connecting member 241 along the second direction Y.
  • the first insulating layer 2421 and the second insulating layer 2422 are connected through the two fourth connecting parts 2423, so that the first insulating layer 2421, The second insulation layer 2422 and the two fourth connection parts 2423 wrap the fuse part 2414.
  • the first insulating layer 2421 and the second insulating layer 2422 are connected through the fourth connecting part 2423 to ensure the connection strength between the insulating member 242 and the connecting member 241.
  • Figure 9 is a cross-sectional view along the B-B direction of Figure 6.
  • the third connection part 2413 is provided with a channel 2413a
  • the insulating member 242 also includes a fifth connection part 2424.
  • the fifth connection part 2424 fills the channel 2413a and connects the first insulating layer 2421 and the second insulating layer 2422. .
  • the channel 2413a refers to an area on the third connecting part 2413 and passes through the third connecting part 2413 in the thickness direction Z.
  • the channel 2413a connects two opposite surfaces of the third connecting part 2413 in the thickness direction Z.
  • channel 2413a may be a through hole.
  • the through hole may be a stepped hole, or, along the thickness direction Z, the cross-sectional area of the through hole is equal from the side of the connector facing the electrode assembly to the side away from the electrode assembly.
  • the cross-section of the through hole can be of any shape, such as circular, rectangular, triangular, special-shaped, etc.
  • the number of channels 2413a may be one or multiple. When the number of channels 2413a is multiple, the multiple channels 2413a may be spaced apart along the second direction Y. Optionally, the number of channels 2413a is two, and the two channels 2413a are spaced apart along the second direction Y.
  • the fifth connecting portion 2424 is a portion of the insulating member 242 used to connect the first insulating layer 2421 and the second insulating layer 2422 . "The fifth connection part 2424 fills the channel 2413a" means that the surface of the fifth connection part 2424 is in contact with the surface of the channel 2413a.
  • the channel 2413a is provided to facilitate the accommodation of the fifth connecting part 2424, so that the fifth connecting part 2424 connects the first insulating layer 2421 and the second insulating layer 2422, ensuring a stable connection between the insulating member 242 and the connecting member 241. .
  • Figure 10 is a cross-sectional view along the C-C direction of Figure 7.
  • the connecting member 241 has a notch 2414a.
  • the notch 2414a is located on at least one side of the fuse portion 2414 along the second direction Y.
  • the second direction Y is perpendicular to the first direction X and the thickness direction Z of the connecting member 241.
  • the insulating member 242 further includes a sixth connecting portion 2425, which fills the gap 2414a and connects the first insulating layer 2421 and the second insulating layer 2422.
  • the notch 2414a refers to the area provided on the connecting member 241 and penetrating the connecting member 241 along the thickness direction Z.
  • the notch 2414a is located at the edge of the fuse portion 2414 along the second direction Y.
  • the insulating member 242 may be an annular structure to wrap the fuse part 2414; the sixth connecting part 2425 is a structure provided on the inner wall of the insulating part 242, and the sixth connecting part 2425 may connect the first insulating layer 2421 and the second insulating layer 2422.
  • the sixth connecting part 2425 fills the gap 2414a means that the surface of the sixth connecting part 2425 is in contact with the surface of the gap 2414a.
  • the gap 2414a formed on the connector 241 reduces the flow area here, which can play a safety role; the sixth connection part 2425 fills the gap 2414a, and the sixth connection part 2425 is connected to the first insulating layer 2421 and the second insulating layer 2422 make the connection between the insulating member 242 and the connecting member 241 stable and have a better insulation and isolation effect.
  • the insulating member 242 is injection molded on the connecting member 241 .
  • the insulating member 242 is injection molded on the connecting member 241" means that the insulating member 242 is formed by solidifying molten plastic on the connecting member 241, so that the insulating member 242 wraps the fuse portion 2414.
  • the channel 2413a may be a channel for the flow of molten plastic.
  • the connecting member 241 is placed in the mold. Inject molten plastic into the mold, and the molten plastic flows to the bottom of the connector 241 through the channel 2413a to form a first insulating layer 2421 below the connector 241 and a second insulating layer 2422 above the connector 241.
  • a fifth connecting portion 2424 is formed in the channel 2413a; at the same time, two fourth connecting portions 2423 can be formed on both sides of the connecting member 241 in the second direction Y, so that the two fourth connecting portions 2423 are connected to the first insulating layer 2421 and second insulating layer 2422.
  • the insulating member 242 is injection molded on the connecting member 241 to facilitate processing and manufacturing, and the insulating member 242 and the connecting member 241 are connected stably.
  • the present application also provides a battery cell 20, which includes a casing, an electrode assembly 23, an electrode terminal 21a and the connection assembly 24 described in any of the above solutions.
  • the housing includes a wall part; the electrode assembly 23 is disposed in the housing; the electrode terminal 21a is disposed on the wall part; the first connection part 2411 is connected to the tab 23a of the electrode assembly 23, and the second connection part 2412 is connected to the electrode terminal 21a.
  • the housing may include an end cover 21 and a housing 22 , and the wall part may be the end cover 21 , or the wall part may also be the wall of the housing 22 .
  • the present application also provides a battery 100, which includes the battery cell 20 described in any of the above solutions.
  • the present application also provides an electrical device, which includes the battery 100 described in any of the above solutions.
  • the battery 100 is used to provide electrical energy for the electrical device.
  • the powered device may be any of the aforementioned devices or systems using the battery 100 .
  • connection assembly 24 for the battery cell 20 .
  • the connection assembly 24 includes a connection piece 241 and an insulating piece 242 .
  • the connector 241 includes a first connection part 2411 for connecting the tab 23a of the electrode assembly 23, a second connection part 2412 for connecting the electrode terminal 21a, and a first connection part 2411 and the second connection part 2412.
  • the third connection part 2413 has a fuse part 2414 formed between the first connection part 2411 and the third connection part 2413.
  • the first connection part 2411, the fuse part 2414 and the third connection part 2413 are arranged along the first direction X.
  • the insulating member 242 wraps the fuse part 2414.
  • Insulation parts 242 includes a first insulating layer 2421, a second insulating layer 2422 and two fourth connecting parts 2423.
  • the first insulating layer 2421 is provided on the side of the connecting member 241 facing the electrode assembly 23, and the second insulating layer 2422 is provided on the connecting member 242.
  • two fourth connecting portions 2423 cover at least a portion of two opposite edges of the connecting member 241 along the second direction Y, and the two fourth connecting portions 2423 connect the first insulating layer 2421 and second insulating layer 2422.
  • the maximum distance H4 from the end of the second insulating layer 2422 away from the first connection part 2411 to the fuse part 2414 is greater than the minimum distance H2 from the end of the second connection part 2412 close to the fuse part 2414 to the fuse part 2414 .
  • the insulating component 242 is injection molded on the connecting component 241 .
  • both the first insulation layer 2421 and the second insulation layer 2422 exceed the second connection part 2412 in the first direction X, so that the first insulation layer 2421 faces the electrode assembly 23 on the side of the connection member 241
  • One side has a larger area to enhance the insulation effect of the insulating member 242 on the side of the connecting member 241 facing the electrode assembly 23.
  • the fourth connecting portion 2423 connects the first insulating layer 2421 and the second insulating layer 2422, so that The connection between the insulating member 242 and the connecting member 241 is stable, and the insulating member 242 has a good insulation effect.
  • the connection component 24 is applied to the battery cell 20 and can improve the safety of the battery cell 20 .

Abstract

The present application relates to the technical field of batteries, and to a connecting assembly, a battery cell, a battery, and an electrical device. The connecting assembly is used for a battery cell, and the connecting assembly comprises: a connecting member, comprising a first connecting portion, a second connecting portion, and a third connecting portion used for connecting the first connecting portion and the second connecting portion, a fusing portion being formed between the first connecting portion and the third connecting portion, and the first connecting portion, the fusing portion and the third connecting portion being arranged in a first direction; and an insulating member, covering the fusing portion, the insulating member comprising a first insulating layer and a second insulating layer, the first insulating layer being disposed on the side of the connecting member facing an electrode assembly, and the second insulating layer being disposed on the side of the connecting member facing away from the electrode assembly. In the first direction, a maximum distance from the end of the first insulating layer distant from the first connecting portion to the fusing portion is greater than a minimum distance from the end of the second connecting portion close to the fusing portion to the fusing portion. The connecting assembly is applied to a battery cell and can improve the safety of the battery cell.

Description

连接组件、电池单体、电池及用电设备Connect components, battery cells, batteries and electrical equipment
相关申请的交叉引用Cross-references to related applications
本申请要求享有于2022年05月20日提交的名称为“连接组件、电池单体、电池及用电设备”的中国专利申请CN202221231932.3的优先权,该申请的全部内容通过引用并入本文中。This application claims priority to Chinese patent application CN202221231932.3 titled "Connection Components, Battery Cells, Batteries and Electrical Equipment" submitted on May 20, 2022. The entire content of this application is incorporated herein by reference. middle.
技术领域Technical field
本申请涉及电池技术领域,具体而言,涉及一种连接组件、电池单体、电池及用电设备。The present application relates to the field of battery technology, specifically, to a connecting component, a battery cell, a battery and electrical equipment.
背景技术Background technique
节能减排是汽车产业可持续发展的关键,电动车辆由于其节能环保的优势成为汽车产业可持续发展的重要组成部分。对于电动车辆而言,电池技术又是关乎其发展的一项重要因素。Energy conservation and emission reduction are the key to the sustainable development of the automobile industry. Electric vehicles have become an important part of the sustainable development of the automobile industry due to their advantages in energy conservation and environmental protection. For electric vehicles, battery technology is an important factor related to their development.
在电池技术的发展中,除了提高电池的能量密度外,安全性也是一个不可忽视的问题。因此,如何提高电池的安全性,是电池技术一个亟需解决的技术问题。In the development of battery technology, in addition to improving the energy density of batteries, safety is also an issue that cannot be ignored. Therefore, how to improve the safety of batteries is an urgent technical problem that needs to be solved in battery technology.
发明内容Contents of the invention
本申请的目的在于提供一种连接组件、电池单体、电池及用电设备。该连接组件,应用于电池单体,能够提高电池单体的安全性。The purpose of this application is to provide a connecting component, a battery cell, a battery and an electrical device. This connection component is applied to a battery cell and can improve the safety of the battery cell.
本申请是通过下述技术方案实现的:This application is realized through the following technical solutions:
第一方面,本申请提供了一种连接组件,用于电池单体,连接组件包括:连接件,包括用于连接电极组件的极耳的第一连接部、用于连接电极端子的第二连接部、用于连接所述第一连接部和所述第二连接部的第三连接部,所述第一连接部与所述第三连接部之间形成有熔断部,所述第一连接部、所述熔断部和所述第三连接部沿第一方向排列;绝缘件,包裹所述熔断部,所述绝缘件包括第一绝缘层和第二绝缘层,所述第一绝缘层设置于所述连接件的面向所述电极组件的一侧,所述第二绝缘层设置于所述连接件的背离所述电极组件的一侧;其中,沿所述第一方向,所述第一绝缘层的远离所述第一连接部的一端到所述熔断部的最大距离大于所述第二连接部到所述熔断部的最小距离。In a first aspect, the present application provides a connection assembly for a battery cell. The connection assembly includes: a connection piece, including a first connection part for connecting the tab of the electrode assembly, and a second connection for connecting the electrode terminal. part, a third connection part for connecting the first connection part and the second connection part, a fuse part is formed between the first connection part and the third connection part, the first connection part , the fuse part and the third connecting part are arranged along the first direction; an insulating member wraps the fuse part, the insulating member includes a first insulating layer and a second insulating layer, and the first insulating layer is disposed on The side of the connecting member facing the electrode assembly, the second insulating layer is provided on the side of the connecting member away from the electrode assembly; wherein, along the first direction, the first insulating layer The maximum distance from the end of the layer away from the first connection part to the fuse part is greater than the minimum distance from the second connection part to the fuse part.
根据本申请实施例的连接组件,第一绝缘层在第一方向上的远离第一连接部的一端到熔断部的最大距离大于第二连接部到熔断部的最小距离,通过增加第一绝缘层在第一方向上的尺寸,增加第一绝缘层在连接件的面向电极组件的一侧的覆盖面积, 进而使得绝缘件在连接件的面向电极组件的一侧具有较好的绝缘效果,提高了包括该连接组件的电池单体的安全性。According to the connection assembly of the embodiment of the present application, the maximum distance from the end of the first insulating layer away from the first connection part in the first direction to the fuse part is greater than the minimum distance from the second connection part to the fuse part. By increasing the first insulating layer The size in the first direction increases the coverage area of the first insulating layer on the side of the connector facing the electrode assembly, In turn, the insulating member has a better insulating effect on the side of the connecting member facing the electrode assembly, thereby improving the safety of the battery cell including the connecting assembly.
根据本申请的一些实施例,沿所述连接件的厚度方向,所述第一绝缘层在所述连接件上的投影与所述第二连接部不重叠。According to some embodiments of the present application, along the thickness direction of the connecting piece, the projection of the first insulating layer on the connecting piece does not overlap with the second connecting part.
在上述方案中,第一绝缘层在连接件上的投影与第二连接部不重叠,避免第一绝缘层延伸至第二连接部的形成位置,在电池单体装配时,避免与其他部件的装配干涉,保证装配精度。In the above solution, the projection of the first insulating layer on the connecting piece does not overlap with the second connecting part, preventing the first insulating layer from extending to the formation position of the second connecting part, and avoiding interference with other components when the battery cells are assembled. Assembly interference ensures assembly accuracy.
根据本申请的一些实施例,所述第一绝缘层包括用于避让所述第二连接部的第一避让部,所述第一避让部的边缘围绕所述第二连接部的至少一部分,所述第一避让部的边缘与所述第二连接部的边缘之间的最小距离为h1,满足0.5mm≤h1≤2mm。According to some embodiments of the present application, the first insulation layer includes a first escape portion for avoiding the second connection portion, and an edge of the first escape portion surrounds at least a part of the second connection portion, so The minimum distance between the edge of the first escape part and the edge of the second connection part is h1, which satisfies 0.5mm≤h1≤2mm.
在上述方案中,在第二连接部冲压成型时,第二连接部由连接件的面向电极组件的一侧朝向连接件的背离电极组件的一侧凹陷形成,连接件在第二连接部的形成位置处存在变形区域,第一避让部的边缘与第二连接部的边缘之间的最小距离满足上述范围,一方面使得第一绝缘层在连接件的面向电极组件的一侧具有较大的面积,使得第一绝缘层具有较好的绝缘效果,另一方面可以降低第一绝缘层的边缘覆盖变形区域而影响装配精度的风险,保证连接组件与其他部件的装配精度。In the above solution, when the second connecting portion is stamped and formed, the second connecting portion is formed by a recess from the side of the connecting piece facing the electrode assembly toward the side of the connecting piece facing away from the electrode assembly. The connecting piece is formed in the second connecting portion. There is a deformation area at the position, and the minimum distance between the edge of the first escape part and the edge of the second connection part meets the above range. On the one hand, the first insulating layer has a larger area on the side of the connector facing the electrode assembly. , so that the first insulating layer has a better insulation effect. On the other hand, it can reduce the risk that the edge of the first insulating layer covers the deformation area and affect the assembly accuracy, ensuring the assembly accuracy of the connecting component and other components.
根据本申请的一些实施例,沿所述第一避让部的边缘的延伸方向,所述第一避让部的边缘与所述第二连接部的边缘之间的距离相等。According to some embodiments of the present application, along the extending direction of the edge of the first escape part, the distance between the edge of the first escape part and the edge of the second connection part is equal.
在上述方案中,第一避让部的边缘与第二连接部的边缘之间的距离相等,保证第一绝缘层可以具有较大的面积,以在连接件的面向电极组件的一侧具有较好的绝缘效果。In the above solution, the distance between the edge of the first escape part and the edge of the second connection part is equal, ensuring that the first insulating layer can have a larger area to have better performance on the side of the connector facing the electrode assembly. insulation effect.
根据本申请的一些实施例,沿所述第一方向,所述第一绝缘层的远离所述第一连接部的一端到所述熔断部的最大距离小于所述第二连接部的远离所述熔断部的一端到所述熔断部的最大距离。According to some embodiments of the present application, along the first direction, a maximum distance from an end of the first insulating layer away from the first connection part to the fuse part is less than an end of the second connection part away from the The maximum distance from one end of the fuse to the fuse.
在上述方案中,第一绝缘层的远离第一连接部的一端到熔断部的最大距离小于第二连接部的远离熔断部的一端到熔断部的最大距离,第一绝缘层在第一方向上未超出第二连接部的远离熔断部的一端,降低第一绝缘层的加工成型难度。In the above solution, the maximum distance from the end of the first insulating layer away from the first connection part to the fuse part is less than the maximum distance from the end of the second connection part away from the fuse part to the fuse part, and the first insulating layer is in the first direction. The end that does not exceed the second connecting part and is away from the fuse part reduces the difficulty of processing and forming the first insulating layer.
根据本申请的一些实施例,沿所述连接件的厚度方向,所述第二绝缘层在所述连接件上的投影与所述第二连接部不重叠。According to some embodiments of the present application, along the thickness direction of the connecting piece, the projection of the second insulating layer on the connecting piece does not overlap with the second connecting part.
在上述方案中,第二绝缘层在连接件上的投影与第二连接部不重叠,避免第二绝缘层延伸至第二连接部的形成位置,在电池单体装配时,避免与其他部件的装配干涉,保证装配精度。In the above solution, the projection of the second insulating layer on the connecting piece does not overlap with the second connecting part, which prevents the second insulating layer from extending to the formation position of the second connecting part, and avoids interference with other components when the battery cells are assembled. Assembly interference ensures assembly accuracy.
根据本申请的一些实施例,所述第二绝缘层包括用于避让所述第二连接部的第二避让部,所述第二避让部的边缘围绕所述第二连接部的至少一部分,所述第二避让部的边缘与所述第二连接部的边缘之间的最小距离为h2,满足0.5mm≤h2≤2mm。According to some embodiments of the present application, the second insulation layer includes a second escape portion for avoiding the second connection portion, and an edge of the second escape portion surrounds at least a part of the second connection portion, so The minimum distance between the edge of the second escape part and the edge of the second connecting part is h2, which satisfies 0.5mm≤h2≤2mm.
在上述方案中,在第二连接部冲压成型时,第二连接部由连接件的面向电极组件的一侧朝向连接件的背离电极组件的一侧凹陷形成,连接件在第二连接部的形成位置处存在变形区域,第二避让部的边缘与第二连接部的边缘之间的最小距离满足上述 范围,一方面使得第二绝缘层在连接件的背离电极组件的一侧具有较大的面积,使得第二绝缘层具有较好的绝缘效果,另一方面可以降低第一绝缘层的边缘覆盖变形区域而影响装配精度的风险,保证连接组件与其他部件的装配精度。In the above solution, when the second connecting portion is stamped and formed, the second connecting portion is formed by a recess from the side of the connecting piece facing the electrode assembly toward the side of the connecting piece facing away from the electrode assembly. The connecting piece is formed in the second connecting portion. There is a deformation area at the position, and the minimum distance between the edge of the second escape part and the edge of the second connection part satisfies the above range, on the one hand, the second insulating layer has a larger area on the side of the connector away from the electrode assembly, so that the second insulating layer has a better insulating effect, on the other hand, it can reduce the edge coverage deformation of the first insulating layer The risk of affecting the assembly accuracy in the area must be ensured to ensure the assembly accuracy of the connecting component and other parts.
根据本申请的一些实施例,沿所述第一方向,所述第二绝缘层的远离所述第一连接部的一端到所述熔断部的最大距离大于所述第二连接部到所述熔断部的最小距离。According to some embodiments of the present application, along the first direction, a maximum distance from an end of the second insulating layer away from the first connection part to the fuse part is greater than a distance from the second connection part to the fuse part. minimum distance.
在上述方案中,第二绝缘层在第一方向上超出第二连接部的靠近熔断部的一端,使得第二绝缘层具有较大的面积,具有较好的绝缘效果。In the above solution, the second insulating layer exceeds an end of the second connecting portion close to the fuse portion in the first direction, so that the second insulating layer has a larger area and has a better insulation effect.
根据本申请的一些实施例,沿所述第一方向,所述第二绝缘层的远离所述第一连接部的一端到所述熔断部的最大距离小于所述第二连接部的远离所述熔断部的一端到所述熔断部的最大距离。According to some embodiments of the present application, along the first direction, a maximum distance from an end of the second insulating layer away from the first connection part to the fuse part is less than an end of the second connection part away from the The maximum distance from one end of the fuse to the fuse.
在上述方案中,第二绝缘层的远离第一连接部的一端到熔断部的最大距离小于第二连接部的远离熔断部的一端到熔断部的最大距离,第二绝缘层在第一方向上未超出熔断部,降低第二绝缘层的加工成型难度。In the above solution, the maximum distance from the end of the second insulating layer away from the first connection part to the fuse part is less than the maximum distance from the end of the second connection part away from the fuse part to the fuse part, and the second insulating layer is in the first direction. It does not exceed the fuse part, which reduces the difficulty of processing and forming the second insulation layer.
根据本申请的一些实施例,所述绝缘件还包括两个第四连接部,所述两个第四连接部分别包覆所述连接件的沿第二方向相对的两个边缘的至少一部分,所述第二方向垂直于所述第一方向和所述连接件的厚度方向,所述第一绝缘层和所述第二绝缘层通过所述两个第四连接部连接。According to some embodiments of the present application, the insulating member further includes two fourth connecting parts, and the two fourth connecting parts respectively cover at least part of two edges of the connecting piece that are opposite along the second direction, The second direction is perpendicular to the first direction and the thickness direction of the connecting member, and the first insulating layer and the second insulating layer are connected through the two fourth connecting parts.
在上述方案中,第一绝缘层和第二绝缘层通过第四连接部连接,保证绝缘件与连接件的连接强度。In the above solution, the first insulating layer and the second insulating layer are connected through the fourth connecting part to ensure the connection strength between the insulating part and the connecting part.
根据本申请的一些实施例,所述第三连接部设置有通道,所述绝缘件还包括第五连接部,所述第五连接部填充所述通道且连接所述第一绝缘层和所述第二绝缘层。According to some embodiments of the present application, the third connection part is provided with a channel, and the insulation member further includes a fifth connection part, the fifth connection part fills the channel and connects the first insulation layer and the Second insulation layer.
在上述方案中,通道的设置,便于实现第五连接部的容纳,以使第五连接部连接第一绝缘层和第二绝缘层,保证绝缘件和连接件连接稳定。In the above solution, the channel is arranged to facilitate the accommodation of the fifth connecting part, so that the fifth connecting part connects the first insulating layer and the second insulating layer to ensure a stable connection between the insulating piece and the connecting piece.
根据本申请的一些实施例,所述连接件具有缺口,所述缺口位于所述熔断部沿第二方向上的至少一侧,所述第二方向垂直于所述第一方向和所述连接件的厚度方向,所述绝缘件还包括第六连接部,所述第六连接部填充所述缺口且连接所述第一绝缘层和所述第二绝缘层。According to some embodiments of the present application, the connecting piece has a notch, the notch is located on at least one side of the fuse portion along a second direction, and the second direction is perpendicular to the first direction and the connecting piece. In the thickness direction, the insulating member further includes a sixth connecting portion, the sixth connecting portion fills the gap and connects the first insulating layer and the second insulating layer.
在上述方案中,连接件上形成的缺口使得此处的过流面积减小,能够起到安全的作用;第六连接部填充缺口,并且第六连接部连接第一绝缘层和第二绝缘层,使得绝缘件与连接件连接稳定,并且具有较好的绝缘隔离效果。In the above solution, the gap formed on the connecting piece reduces the flow area here, which can play a safety role; the sixth connecting part fills the gap, and the sixth connecting part connects the first insulating layer and the second insulating layer , making the connection between the insulating parts and the connecting parts stable, and having better insulation and isolation effect.
根据本申请的一些实施例,所述绝缘件注塑成型于所述连接件上。According to some embodiments of the present application, the insulating part is injection molded on the connecting part.
在上述方案中,绝缘件注塑成型于连接件上,便于加工制造,并且绝缘件与连接件连接稳定。In the above solution, the insulating part is injection molded on the connecting part, which facilitates processing and manufacturing, and the connection between the insulating part and the connecting part is stable.
第二方面,本申请还提供了一种电池单体,包括:外壳,包括壁部;电极组件,设置于所述外壳内;电极端子,设置于所述壁部;如上述任一实施例所述的连接组件,所述第一连接部连接于所述电极组件的极耳,所述第二连接部连接于所述电极端子。In a second aspect, the application also provides a battery cell, including: a casing including a wall; an electrode assembly disposed in the casing; and an electrode terminal disposed on the wall; as described in any of the above embodiments In the above-mentioned connecting component, the first connecting part is connected to the tab of the electrode assembly, and the second connecting part is connected to the electrode terminal.
第三方面,本申请还提供了一种电池,包括如上述任一实施例所述的电池单体。In a third aspect, the present application also provides a battery, including the battery cell as described in any of the above embodiments.
第四方面,本申请还提供了一种用电设备,包括如上述任一实施例所述的电池。 In a fourth aspect, this application also provides an electrical device, including the battery as described in any of the above embodiments.
本申请的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本申请的实践了解到。Additional aspects and advantages of the application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the application.
附图说明Description of the drawings
为了更清楚地说明本申请实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required to be used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present application and therefore do not It should be regarded as a limitation of the scope. For those of ordinary skill in the art, other relevant drawings can be obtained based on these drawings without exerting creative efforts.
图1为本申请一些实施例提供的车辆的结构示意图;Figure 1 is a schematic structural diagram of a vehicle provided by some embodiments of the present application;
图2为本申请一些实施例提供的电池的分解结构示意图;Figure 2 is a schematic diagram of the exploded structure of a battery provided by some embodiments of the present application;
图3为本申请一些实施例提供的电池单体的分解结构示意图;Figure 3 is a schematic diagram of the exploded structure of a battery cell provided by some embodiments of the present application;
图4为本申请一些实施例提供的连接组件的结构示意图;Figure 4 is a schematic structural diagram of a connection component provided by some embodiments of the present application;
图5为本申请一些实施例提供的连接组件的结构分解示意图;Figure 5 is an exploded schematic structural diagram of a connection component provided by some embodiments of the present application;
图6为本申请一些实施例提供的第一绝缘层与连接件的装配示意图;Figure 6 is a schematic diagram of the assembly of the first insulating layer and the connector provided by some embodiments of the present application;
图7为本申请一些实施例提供的第二绝缘层与连接件的装配示意图;Figure 7 is a schematic diagram of the assembly of the second insulating layer and the connector provided by some embodiments of the present application;
图8为图7的A-A方向的剖视图;Figure 8 is a cross-sectional view along the A-A direction of Figure 7;
图9为图6的B-B方向的剖视图;Figure 9 is a cross-sectional view along the B-B direction of Figure 6;
图10为图7的C-C方向的剖视图;Figure 10 is a cross-sectional view along the C-C direction of Figure 7;
在附图中,附图并未按照实际的比例绘制。In the drawings, the drawings are not drawn to actual scale.
标记说明:100-电池;10-箱体;11-第一部分;12-第二部分;20-电池单体;21-端盖;21a-电极端子;22-壳体;23-电极组件;23a-极耳;24-连接组件;241-连接件;241a-第一表面;241b-第二表面;2411-第一连接部;2412-第二连接部;2413-第三连接部;2413a-通道;2414-熔断部;2414a-缺口;242-绝缘件;2421-第一绝缘层;2421a-第一避让部;2422-第二绝缘层;2422a-第二避让部;2423-第四连接部;2424-第五连接部;2425-第六连接部;200-控制器;300-马达;1000-车辆。Marking description: 100-battery; 10-box; 11-first part; 12-second part; 20-battery cell; 21-end cover; 21a-electrode terminal; 22-casing; 23-electrode assembly; 23a -Tab; 24-connection component; 241-connector; 241a-first surface; 241b-second surface; 2411-first connection part; 2412-second connection part; 2413-third connection part; 2413a-channel ; 2414-fuse part; 2414a-notch; 242-insulator; 2421-first insulation layer; 2421a-first avoidance part; 2422-second insulation layer; 2422a-second avoidance part; 2423-fourth connection part; 2424-fifth connection part; 2425-sixth connection part; 200-controller; 300-motor; 1000-vehicle.
具体实施方式Detailed ways
下面将结合附图对本申请技术方案的实施例进行详细的描述。以下实施例仅用于更加清楚地说明本申请的技术方案,因此只作为示例,而不能以此来限制本申请的保护范围。The embodiments of the technical solution of the present application will be described in detail below with reference to the accompanying drawings. The following examples are only used to illustrate the technical solution of the present application more clearly, and are therefore only used as examples and cannot be used to limit the protection scope of the present application.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同;本文中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请;本申请的说明书和权利要求书及上述附图说明中的术语“包括”和“具有”以及它们的任何变形,意图在于覆盖不排他的包含。Unless otherwise defined, all technical and scientific terms used herein have the same meanings as commonly understood by those skilled in the technical field belonging to this application; the terms used herein are for the purpose of describing specific embodiments only and are not intended to be used in Limitation of this application; the terms "including" and "having" and any variations thereof in the description and claims of this application and the above description of the drawings are intended to cover non-exclusive inclusion.
在本申请实施例的描述中,技术术语“第一”“第二”等仅用于区别不同对象,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量、特定顺 序或主次关系。In the description of the embodiments of this application, the technical terms "first", "second", etc. are only used to distinguish different objects, and cannot be understood as indicating or implying the relative importance or implicitly indicating the quantity or specificity of the indicated technical features. Shun order or priority relationship.
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。Reference herein to "an embodiment" means that a particular feature, structure or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application. The appearances of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those skilled in the art understand, both explicitly and implicitly, that the embodiments described herein may be combined with other embodiments.
在本申请实施例的描述中,术语“和/或”仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如A和/或B,可以表示:存在A,同时存在A和B,存在B这三种情况。另外,本文中字符“/”,一般表示前后关联对象是一种“或”的关系。In the description of the embodiments of this application, the term "and/or" is only an association relationship describing associated objects, indicating that there can be three relationships, such as A and/or B, which can mean: A exists, and A and A exist simultaneously. B, there are three situations B. In addition, the character "/" in this article generally indicates that the related objects are an "or" relationship.
在本申请实施例的描述中,术语“多个”指的是两个以上(包括两个),同理,“多组”指的是两组以上(包括两组),“多片”指的是两片以上(包括两片),除非另有明确具体的限定。In the description of the embodiments of this application, the term "multiple" refers to more than two (including two). Similarly, "multiple groups" refers to two or more groups (including two groups), and "multiple pieces" refers to means two or more pieces (including two pieces), unless otherwise clearly and specifically limited.
在本申请实施例的描述中,技术术语“中心”“纵向”“横向”“长度”“宽度”“厚度”“上”“下”“前”“后”“左”“右”“竖直”“水平”“顶”“底”“内”“外”“顺时针”“逆时针”“轴向”“径向”“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请实施例的限制。In the description of the embodiments of this application, the technical terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "back", "left", "right" and "vertical" The orientation or positional relationships indicated by "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. are based on those shown in the accompanying drawings. The orientation or positional relationship is only for the convenience of describing the embodiments of the present application and simplifying the description. It does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the implementation of the present application. Example limitations.
在本申请实施例的描述中,除非另有明确的规定和限定,技术术语“安装”“相连”“连接”“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;也可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请实施例中的具体含义。In the description of the embodiments of this application, unless otherwise clearly stated and limited, technical terms such as "installation", "connection", "connection" and "fixing" should be understood in a broad sense. For example, it can be a fixed connection or a removable connection. It can be disassembled and connected, or integrated; it can also be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two elements or an interaction between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of this application can be understood according to specific circumstances.
在本申请中,所提及的电池是指包括一个或多个电池单体以提供更高的电压和容量的单一的物理模块。例如,本申请中所提及的电池可以包括电池模块或电池包等。In this application, the battery mentioned refers to a single physical module including one or more battery cells to provide higher voltage and capacity. For example, the battery mentioned in this application may include a battery module or a battery pack.
电池单体包括电极组件和电解液,电极组件由正极极片、负极极片和隔离膜组成。电池单体主要依靠金属离子在正极极片和负极极片之间移动来工作。正极极片包括正极集流体和正极活性物质层,正极活性物质层涂覆于正极集流体的表面,未涂敷正极活性物质层的集流体作为正极极耳。以锂离子电池为例,正极集流体的材料可以为铝,正极活性物质可以为钴酸锂、磷酸铁锂、三元锂或锰酸锂等。负极极片包括负极集流体和负极活性物质层,负极活性物质层涂覆于负极集流体的表面,未涂敷负极活性物质层的集流体作为负极极耳。负极集流体的材料可以为铜,负极活性物质可以为碳或硅等。为了保证通过大电流而不发生熔断,正极极耳的数量为多个且层叠在一起,负极极耳的数量为多个且层叠在一起。隔离膜的材质可以为PP(polypropylene,聚丙烯)或PE(polyethylene,聚乙烯)等。The battery cell includes an electrode assembly and an electrolyte. The electrode assembly consists of a positive electrode plate, a negative electrode plate and a separator. Battery cells mainly rely on the movement of metal ions between the positive and negative electrodes to work. The positive electrode sheet includes a positive electrode current collector and a positive electrode active material layer. The positive electrode active material layer is coated on the surface of the positive electrode current collector. The current collector without the positive electrode active material layer is used as a positive electrode tab. Taking lithium-ion batteries as an example, the material of the positive electrode current collector can be aluminum, and the positive electrode active material can be lithium cobalt oxide, lithium iron phosphate, ternary lithium or lithium manganate, etc. The negative electrode sheet includes a negative electrode current collector and a negative electrode active material layer. The negative electrode active material layer is coated on the surface of the negative electrode current collector. The current collector without the negative electrode active material layer is used as a negative electrode tab. The material of the negative electrode current collector can be copper, and the negative electrode active material can be carbon or silicon. In order to ensure that large currents can pass through without melting, the number of positive electrode tabs is multiple and stacked together, and the number of negative electrode tabs is multiple and stacked together. The material of the isolation film can be PP (polypropylene, polypropylene) or PE (polyethylene, polyethylene), etc.
电池单体还包括连接件,连接件用于实现电极组件的极耳与电极端子的电连接。The battery cell also includes a connecting piece, which is used to electrically connect the tabs of the electrode assembly and the electrode terminals.
电池技术的发展要同时考虑多方面的设计因素,例如,能量密度、放电容量、 充放电倍率等性能参数,另外,还需要考虑电池的安全性。The development of battery technology must consider multiple design factors at the same time, such as energy density, discharge capacity, Performance parameters such as charge and discharge rates. In addition, the safety of the battery also needs to be considered.
为了保证电池单体的安全性,连接件通常包括熔断部,当外部电路发生短路时,流经连接件的电流会增大,当电流超过一定阈值时,熔断部被熔断,从而将电路断开。为了保证熔断后回路保持断路状态,避免熔断位置重新搭接,现有的熔断部会设计绝缘件来保持熔断部两侧的距离,但是,绝缘件的尺寸通常较小,仅设置在熔断部处,实际使用过程中会因为极耳过长,使得连接件的位于熔断部两侧的两部分搭接,或者电解液进入熔断部内部,使得熔断后连接件两部分重新电连接等原因,使得连接件与电极组件之间的绝缘可靠性差,电池单体安全性能较差,容易发生短路,严重时造成起火爆炸等安全风险。In order to ensure the safety of the battery cells, the connector usually includes a fuse. When a short circuit occurs in the external circuit, the current flowing through the connector will increase. When the current exceeds a certain threshold, the fuse is blown, thereby disconnecting the circuit. . In order to ensure that the circuit remains open after fusing and to avoid re-overlap of the fusing position, the existing fusing part will be designed with insulating parts to maintain the distance between both sides of the fusing part. However, the size of the insulating part is usually small and is only provided at the fusing part. In actual use, the tabs may be too long, causing the two parts of the connector on both sides of the fuse part to overlap, or the electrolyte may enter the inside of the fuse part, causing the two parts of the connector to be electrically reconnected after the fuse is broken. The insulation reliability between the battery and the electrode assembly is poor, and the safety performance of the battery cell is poor, and short circuit is prone to occur. In serious cases, it may cause safety risks such as fire and explosion.
鉴于此,为了解决连接件与电极组件之间的绝缘可靠性差,导致电池单体的安全性较差的问题,发明人经过深入研究,设计了一种连接组件,用于电池单体,增加绝缘件在连接件的两侧的覆盖面积,一方面降低因极耳过长,导致熔断部熔断后连接件两部分重新搭接的风险,另一方面增加绝缘面积,减少拉弧现象,从而提高包括该连接组件的电池单体的安全性。In view of this, in order to solve the problem of poor insulation reliability between the connector and the electrode assembly, resulting in poor safety of the battery cells, the inventor, after in-depth research, designed a connection assembly for the battery cells to increase the insulation The coverage area of the connector on both sides of the connector can, on the one hand, reduce the risk of re-overlap of the two parts of the connector after the fuse part is blown due to too long tabs. On the other hand, it can increase the insulation area and reduce the arcing phenomenon, thus improving the performance of the connector. The safety of the battery cells of this connection component.
在这样的电池单体中,绝缘件包括第一绝缘层和第二绝缘层,第一绝缘层设置于连接件的面向电极组件的一侧,第二绝缘层设置于连接件的背离电极组件的一侧,第一绝缘层和第二绝缘层分别在连接件的相对的两侧提供绝缘隔离,并且第一绝缘层在连接件的面向电极组件的一侧的覆盖面积较大,提高了连接件与电极组件的绝缘效果,降低了短路风险,使得电池单体具有较高的安全性。In such a battery cell, the insulating member includes a first insulating layer and a second insulating layer. The first insulating layer is disposed on a side of the connecting member facing the electrode assembly, and the second insulating layer is disposed on a side of the connecting member facing away from the electrode assembly. On one side, the first insulating layer and the second insulating layer provide insulation isolation on opposite sides of the connector respectively, and the first insulating layer has a larger coverage area on the side of the connector facing the electrode assembly, which improves the efficiency of the connector. The insulation effect with the electrode assembly reduces the risk of short circuit, making the battery cells highly safe.
本申请实施例公开的电池单体可以但不限用于车辆、船舶或飞行器等用电装置中。可以使用具备本申请公开的电池单体、电池等组成该用电装置的电源系统。The battery cells disclosed in the embodiments of the present application can be used in, but are not limited to, electrical devices such as vehicles, ships, or aircrafts. A power supply system including the battery cells, batteries, etc. disclosed in this application can be used to form the electrical device.
本申请实施例提供一种使用电池作为电源的用电装置,用电装置可以为但不限于手机、平板电脑、笔记本电脑、电动玩具、电动工具、电动自行车、电动摩托车、电动汽车、轮船、航天器等等。其中,电动玩具可以包括固定式或移动式的电动玩具,例如,游戏机、电动汽车玩具、电动轮船玩具和电动飞机玩具等等,航天器可以包括飞机、火箭、航天飞机和宇宙飞船等等。Embodiments of the present application provide an electrical device that uses a battery as a power source. The electrical device can be, but is not limited to, a mobile phone, a tablet computer, a laptop, an electric toy, an electric tool, an electric bicycle, an electric motorcycle, an electric car, a ship, Spacecraft and more. Among them, electric toys can include fixed or mobile electric toys, such as game consoles, electric car toys, electric ship toys, electric airplane toys, etc., and spacecraft can include airplanes, rockets, space shuttles, spaceships, etc.
以下实施例为了方便说明,以本申请一实施例的一种用电装置为车辆1000为例进行说明。For the convenience of explanation in the following embodiments, an electric device 1000 according to an embodiment of the present application is used as an example.
请参照图1,图1为本申请一些实施例提供的车辆1000的结构示意图。车辆1000可以为燃油汽车、燃气汽车或新能源汽车,新能源汽车可以是纯电动汽车、混合动力汽车或增程式汽车等。车辆1000的内部设置有电池100,电池100可以设置在车辆1000的底部或头部或尾部。电池100可以用于车辆1000的供电,例如,电池100可以作为车辆1000的操作电源,用于车辆的电路系统,例如用于车辆的启动、导航和运行时的工作用电需求。Please refer to FIG. 1 , which is a schematic structural diagram of a vehicle 1000 provided by some embodiments of the present application. The vehicle 1000 may be a fuel vehicle, a gas vehicle or a new energy vehicle, and the new energy vehicle may be a pure electric vehicle, a hybrid vehicle or an extended-range vehicle, etc. The battery 100 is disposed inside the vehicle 1000 , and the battery 100 may be disposed at the bottom, head, or tail of the vehicle 1000 . The battery 100 can be used to provide power for the vehicle 1000. For example, the battery 100 can be used as an operating power source for the vehicle 1000 and used for the vehicle's circuit system, such as for starting, navigating, and operating power requirements of the vehicle.
车辆1000还可以包括控制器200和马达300,控制器200用来控制电池100为马达300供电,例如,用于车辆1000的启动、导航和行驶时的工作用电需求。The vehicle 1000 may also include a controller 200 and a motor 300 . The controller 200 is used to control the battery 100 to provide power to the motor 300 , for example, for starting, navigating and driving the vehicle 1000 .
在本申请一些实施例中,电池100不仅可以作为车辆1000的操作电源,还可以作为车辆1000的驱动电源,代替或部分地代替燃油或天然气为车辆1000提供驱动 动力。In some embodiments of the present application, the battery 100 can not only be used as an operating power source for the vehicle 1000 , but also can be used as a driving power source for the vehicle 1000 , replacing or partially replacing fuel or natural gas to drive the vehicle 1000 power.
请参照图2,图2为本申请一些实施例提供的电池100的分解结构示意图。电池100包括箱体10和电池单体20,电池单体20容纳于箱体10内。其中,箱体10用于为电池单体20提供容纳空间,箱体10可以采用多种结构。在一些实施例中,箱体10可以包括第一部分11和第二部分12,第一部分11与第二部分12相互盖合,第一部分11和第二部分12共同限定出用于容纳电池单体20的容纳空间。第二部分12可以为一端开口的空心结构,第一部分11可以为板状结构,第一部分11盖合于第二部分12的开口侧,以使第一部分11与第二部分12共同限定出容纳空间;第一部分11和第二部分12也可以是均为一侧开口的空心结构,第一部分11的开口侧盖合于第二部分12的开口侧。当然,第一部分11和第二部分12形成的箱体10可以是多种形状,比如,圆柱体、长方体等。Please refer to FIG. 2 , which is a schematic diagram of an exploded structure of the battery 100 provided by some embodiments of the present application. The battery 100 includes a case 10 and battery cells 20 , and the battery cells 20 are accommodated in the case 10 . Among them, the box 10 is used to provide an accommodation space for the battery cells 20, and the box 10 can adopt a variety of structures. In some embodiments, the box 10 may include a first part 11 and a second part 12 , the first part 11 and the second part 12 cover each other, and the first part 11 and the second part 12 jointly define a space for accommodating the battery cells 20 of accommodation space. The second part 12 may be a hollow structure with one end open, and the first part 11 may be a plate-like structure. The first part 11 covers the open side of the second part 12 so that the first part 11 and the second part 12 jointly define a receiving space. ; The first part 11 and the second part 12 may also be hollow structures with one side open, and the open side of the first part 11 is covered with the open side of the second part 12. Of course, the box 10 formed by the first part 11 and the second part 12 can be in various shapes, such as cylinder, rectangular parallelepiped, etc.
在电池100中,电池单体20可以是多个,多个电池单体20之间可串联或并联或混联,混联是指多个电池单体20中既有串联又有并联。多个电池单体20之间可直接串联或并联或混联在一起,再将多个电池单体20构成的整体容纳于箱体10内;当然,电池100也可以是多个电池单体20先串联或并联或混联组成电池模块形式,多个电池模块再串联或并联或混联形成一个整体,并容纳于箱体10内。电池100还可以包括其他结构,例如,该电池100还可以包括汇流部件,用于实现多个电池单体20之间的电连接。In the battery 100, there may be a plurality of battery cells 20, and the plurality of battery cells 20 may be connected in series, in parallel, or in mixed connection. Mixed connection means that the plurality of battery cells 20 are connected in series and in parallel. The plurality of battery cells 20 can be directly connected in series or in parallel or mixed together, and then the whole composed of the plurality of battery cells 20 can be accommodated in the box 10 ; of course, the battery 100 can also be a plurality of battery cells 20 First, the battery modules are connected in series, parallel, or mixed to form a battery module, and then multiple battery modules are connected in series, parallel, or mixed to form a whole, and are accommodated in the box 10 . The battery 100 may also include other structures. For example, the battery 100 may further include a bus component for realizing electrical connections between multiple battery cells 20 .
其中,每个电池单体20可以为二次电池或一次电池;还可以是锂硫电池、钠离子电池或镁离子电池,但不局限于此。电池单体20可呈圆柱体、扁平体、长方体或其它形状等。Each battery cell 20 may be a secondary battery or a primary battery; it may also be a lithium-sulfur battery, a sodium-ion battery or a magnesium-ion battery, but is not limited thereto. The battery cell 20 may be in the shape of a cylinder, a flat body, a rectangular parallelepiped or other shapes.
请参照图3,图3为本申请一些实施例提供的电池单体20的分解结构示意图。电池单体20是指组成电池的最小单元。如图3,电池单体20包括有端盖21、壳体22、电极组件23、连接组件24以及其他的功能性部件。Please refer to FIG. 3 , which is an exploded structural diagram of a battery cell 20 provided in some embodiments of the present application. The battery cell 20 refers to the smallest unit that constitutes the battery. As shown in FIG. 3 , the battery cell 20 includes an end cover 21 , a case 22 , an electrode assembly 23 , a connection assembly 24 and other functional components.
端盖21是指盖合于壳体22的开口处以将电池单体20的内部环境隔绝于外部环境的部件。不限地,端盖21的形状可以与壳体22的形状相适应以配合壳体22。可选地,端盖21可以由具有一定硬度和强度的材质(如铝合金)制成,这样,端盖21在受挤压碰撞时就不易发生形变,使电池单体20能够具备更高的结构强度,安全性能也可以有所提高。端盖21上可以设置有如电极端子21a等的功能性部件。电极端子21a可以用于与电极组件23电连接,以用于输出或输入电池单体20的电能。在一些实施例中,端盖21上还可以设置有用于在电池单体20的内部压力或温度达到阈值时泄放内部压力的泄压机构。端盖21的材质也可以是多种的,比如,铜、铁、铝、不锈钢、铝合金、塑胶等,本申请实施例对此不作特殊限制。在一些实施例中,在端盖21的内侧还可以设置有绝缘件,绝缘件可以用于隔离壳体22内的电连接部件与端盖21,以降低短路的风险。示例性的,绝缘件可以是塑料、橡胶等。The end cap 21 refers to a component that covers the opening of the case 22 to isolate the internal environment of the battery cell 20 from the external environment. Without limitation, the shape of the end cap 21 can be adapted to the shape of the housing 22 to fit the housing 22 . Optionally, the end cap 21 can be made of a material with a certain hardness and strength (such as aluminum alloy). In this way, the end cap 21 is less likely to deform when subjected to extrusion and collision, so that the battery cell 20 can have higher durability. Structural strength and safety performance can also be improved. The end cap 21 may be provided with functional components such as electrode terminals 21a. The electrode terminal 21a may be used to electrically connect with the electrode assembly 23 for outputting or inputting electrical energy of the battery cell 20 . In some embodiments, the end cap 21 may also be provided with a pressure relief mechanism for releasing the internal pressure when the internal pressure or temperature of the battery cell 20 reaches a threshold. The end cap 21 can also be made of various materials, such as copper, iron, aluminum, stainless steel, aluminum alloy, plastic, etc., which are not particularly limited in the embodiment of the present application. In some embodiments, an insulating member may also be provided inside the end cover 21 , and the insulating member may be used to isolate the electrical connection components in the housing 22 from the end cover 21 to reduce the risk of short circuit. For example, the insulating member may be plastic, rubber, etc.
壳体22是用于配合端盖21以形成电池单体20的内部环境的组件,其中,形成的内部环境可以用于容纳电极组件23、电解液以及其他部件。壳体22和端盖21可以是独立的部件,可以于壳体22上设置开口,通过在开口处使端盖21盖合开口以形 成电池单体20的内部环境。不限地,也可以使端盖21和壳体22一体化,具体地,端盖21和壳体22可以在其他部件入壳前先形成一个共同的连接面,当需要封装壳体22的内部时,再使端盖21盖合壳体22。壳体22可以是多种形状和多种尺寸的,例如长方体形、圆柱体形、六棱柱形等。具体地,壳体22的形状可以根据电极组件23的具体形状和尺寸大小来确定。壳体22的材质可以是多种,比如,铜、铁、铝、不锈钢、铝合金、塑胶等,本申请实施例对此不作特殊限制。本申请实施例以壳体22的形状为长方体形为例介绍。The housing 22 is a component used to cooperate with the end cover 21 to form an internal environment of the battery cell 20 , wherein the formed internal environment can be used to accommodate the electrode assembly 23 , electrolyte, and other components. The housing 22 and the end cover 21 can be independent components, and an opening can be provided on the housing 22, and the end cover 21 covers the opening at the opening to form an opening. into the internal environment of the battery cell 20. Without limitation, the end cover 21 and the housing 22 can also be integrated. Specifically, the end cover 21 and the housing 22 can form a common connection surface before other components are put into the housing. When it is necessary to encapsulate the inside of the housing 22 When, the end cover 21 is closed with the housing 22 again. The housing 22 can be of various shapes and sizes, such as rectangular parallelepiped, cylinder, hexagonal prism, etc. Specifically, the shape of the housing 22 can be determined according to the specific shape and size of the electrode assembly 23 . The housing 22 may be made of a variety of materials, such as copper, iron, aluminum, stainless steel, aluminum alloy, plastic, etc., which are not particularly limited in the embodiment of the present application. The embodiment of the present application takes the shape of the housing 22 as a rectangular parallelepiped as an example.
电极组件23是电池单体20中发生电化学反应的部件。壳体22内可以包含一个或更多个电极组件23。电极组件23主要由正极极片和负极极片卷绕或层叠放置形成,并且通常在正极极片与负极极片之间设有隔膜,隔膜用于分隔正极极片和负极极片,以避免正极极片和负极极片内接短路。正极极片和负极极片具有活性物质的部分构成电极组件23的主体部,正极极片和负极极片不具有活性物质的部分各自构成极耳23a。正极极耳和负极极耳可以共同位于主体部的一端或是分别位于主体部的两端。在电池的充放电过程中,正极活性物质和负极活性物质与电解液发生反应,极耳23a连接电极端子21a以形成电流回路。The electrode assembly 23 is a component in the battery cell 20 where electrochemical reactions occur. One or more electrode assemblies 23 may be contained within the housing 22 . The electrode assembly 23 is mainly formed by winding or stacking a positive electrode piece and a negative electrode piece, and is usually provided with a separator between the positive electrode piece and the negative electrode piece. The separator is used to separate the positive electrode piece and the negative electrode piece to prevent the positive electrode from The pole piece and the negative pole piece are internally short-circuited. The portions of the positive electrode tab and the negative electrode tab that contain active material constitute the main body of the electrode assembly 23 , and the portions of the positive electrode tab and the negative electrode tab that do not contain active material constitute the tabs 23 a respectively. The positive electrode tab and the negative electrode tab can be located together at one end of the main body or respectively located at both ends of the main body. During the charging and discharging process of the battery, the positive active material and the negative active material react with the electrolyte, and the tab 23a is connected to the electrode terminal 21a to form a current loop.
连接组件24是用于实现电极组件23的极耳23a与电极端子21a电连接的部件。连接组件24包括连接件241,连接件241的一侧面向电极组件23设置,连接件241的另一侧背离电极组件23设置,连接件241与极耳23a和电极端子21a电连接。The connection assembly 24 is a component for electrically connecting the tab 23 a of the electrode assembly 23 and the electrode terminal 21 a. The connection assembly 24 includes a connection member 241, one side of the connection member 241 is disposed facing the electrode assembly 23, and the other side of the connection member 241 is disposed away from the electrode assembly 23. The connection member 241 is electrically connected to the tab 23a and the electrode terminal 21a.
根据本申请的一些实施例,参照图3,并进一步参照图4至图8,图4为本申请一些实施例提供的连接组件24的结构示意图,图5为本申请一些实施例提供的连接组件24的结构分解示意图,图6为本申请一些实施例提供的第一绝缘层2421与连接件241的装配示意图,图7为本申请一些实施例提供的第二绝缘层2422与连接件241的装配示意图,图8为图7的A-A方向的剖视图。本申请提供了一种连接组件24,用于电池单体20。连接组件24包括连接件241和绝缘件242。连接件241包括用于连接电极组件23的极耳23a的第一连接部2411、用于连接电极端子21a的第二连接部2412、以及用于连接第一连接部2411和第二连接部2412的第三连接部2413,第一连接部2411和第三连接部2413之间形成熔断部2414,第一连接部2411、熔断部2414和第三连接部2413沿第一方向X排列。绝缘件242包裹熔断部2414,绝缘件242包括第一绝缘层2421和第二绝缘层2422,第一绝缘层2421设置于连接件241的面向电极组件23的一侧,第二绝缘层2422设置于连接件241的背离电极组件23的一侧。其中,沿第一方向X,第一绝缘层2421的远离第一连接部2411的一端到熔断部2414的最大距离H1大于第二连接部2412到熔断部2414的最小距离H2。According to some embodiments of the present application, refer to Figure 3, and further refer to Figures 4 to 8. Figure 4 is a schematic structural diagram of the connection component 24 provided by some embodiments of the present application, and Figure 5 is a connection component provided by some embodiments of the present application. 24. Figure 6 is a schematic diagram of the assembly of the first insulating layer 2421 and the connector 241 provided by some embodiments of the present application. Figure 7 is an assembly diagram of the second insulating layer 2422 and the connector 241 provided by some embodiments of the present application. Schematic diagram, Figure 8 is a cross-sectional view along the A-A direction of Figure 7 . The present application provides a connection assembly 24 for the battery cell 20 . The connection assembly 24 includes a connection piece 241 and an insulating piece 242 . The connector 241 includes a first connection part 2411 for connecting the tab 23a of the electrode assembly 23, a second connection part 2412 for connecting the electrode terminal 21a, and a first connection part 2411 and the second connection part 2412. In the third connection part 2413, a fuse part 2414 is formed between the first connection part 2411 and the third connection part 2413. The first connection part 2411, the fuse part 2414 and the third connection part 2413 are arranged along the first direction X. The insulating member 242 wraps the fuse part 2414. The insulating member 242 includes a first insulating layer 2421 and a second insulating layer 2422. The first insulating layer 2421 is provided on the side of the connecting member 241 facing the electrode assembly 23, and the second insulating layer 2422 is provided on The side of the connecting member 241 facing away from the electrode assembly 23 . Wherein, along the first direction
图中,字母X所指示的方向为第一方向,第一方向X可以为连接件241的长度方向;第一连接部2411可以沿第一方向X延伸。字母Z所指示的方向为连接件241的厚度方向,厚度方向Z垂直于第一方向X。In the figure, the direction indicated by the letter X is the first direction, and the first direction The direction indicated by the letter Z is the thickness direction of the connecting member 241 , and the thickness direction Z is perpendicular to the first direction X.
连接件241为用于实现电极组件23的极耳23a与电极端子21a电连接的部件,连接件241为导电部件,例如,连接件241可以为金属(如铜、铝等)件,具有良好的导电特性。 The connector 241 is a component used to realize the electrical connection between the tab 23a of the electrode assembly 23 and the electrode terminal 21a. The connector 241 is a conductive component. For example, the connector 241 can be a metal (such as copper, aluminum, etc.) piece, which has good Conductive properties.
熔断部2414为连接件241的形成于第一连接部2411和第三连接部2413之间的、用于在电流超过阈值时熔断的部位,起到保护电池单体20的作用。The fuse portion 2414 is a portion of the connector 241 formed between the first connection portion 2411 and the third connection portion 2413 and is used to fuse when the current exceeds a threshold, thereby protecting the battery cell 20 .
连接件241的第一连接部2411、第三连接部2413和熔断部2414可以位于同一平面,第二连接部2412可以凸出于连接件241的其他部分,第二连接部2412可以为圆形、方形、圆柱、圆台或者其它满足连接需求的形状。可选地,第二连接部2412可以在连接件241的背离电极组件23的一侧凸出,对应地,在连接件241的面向电极组件23的一侧凹陷。The first connecting part 2411, the third connecting part 2413 and the fuse part 2414 of the connecting piece 241 can be located on the same plane, the second connecting part 2412 can protrude from other parts of the connecting piece 241, and the second connecting part 2412 can be circular, Square, cylinder, truncated cone or other shapes that meet the connection requirements. Optionally, the second connecting portion 2412 may be protruded on a side of the connecting member 241 away from the electrode assembly 23 , and correspondingly, may be recessed on a side of the connecting member 241 facing the electrode assembly 23 .
连接件241包括面向电极组件23的第一表面241a和背离电极组件23的第二表面241b,第一绝缘层2421包覆于第一表面241a,第二绝缘层2422包覆于第二表面241b,第二连接部2412在第二表面241b形成凸包,对应地,第二连接部2412在第二表面241b形成凹坑。The connector 241 includes a first surface 241a facing the electrode assembly 23 and a second surface 241b away from the electrode assembly 23. The first insulating layer 2421 covers the first surface 241a, and the second insulating layer 2422 covers the second surface 241b. The second connecting portion 2412 forms a convex bulge on the second surface 241b, and correspondingly, the second connecting portion 2412 forms a depression on the second surface 241b.
绝缘件242为电绝缘部件,以降低短路的风险。示例性地,绝缘件242的材质可以为橡胶、塑料等。The insulator 242 is an electrically insulating component to reduce the risk of short circuit. For example, the material of the insulating member 242 may be rubber, plastic, etc.
“绝缘件242包裹熔断部2414”是指,绝缘件242环绕熔断部2414的周向设置,换句话说,熔断部2414的周向被绝缘件242环绕包裹。“The insulating member 242 wraps the fuse part 2414” means that the insulating member 242 is arranged around the circumference of the fuse part 2414. In other words, the fuse part 2414 is circumferentially wrapped by the insulating member 242.
第一绝缘层2421和第二绝缘层2422为绝缘件242的两个部分,第一绝缘层2421位于连接件241的面向电极组件23的一侧,第二绝缘层2422位于连接件241的背离电极组件23的一侧。The first insulating layer 2421 and the second insulating layer 2422 are two parts of the insulating member 242. The first insulating layer 2421 is located on the side of the connecting member 241 facing the electrode assembly 23, and the second insulating layer 2422 is located on the side of the connecting member 241 away from the electrode. side of assembly 23.
“第一绝缘层2421的远离第一连接部2411的一端到熔断部2414的最大距离H1”是指,在第一方向X上,第一绝缘层2421的远离第一连接部2411的一端的边缘与熔断部2414之间的距离的最大值,例如,当熔断部2414沿第二方向Y延伸时,第二方向Y垂直于第一方向X和连接件241的厚度方向Z,如果第一绝缘层2421的远离第一连接部2411的一端的边缘沿第二方向Y延伸,则第一绝缘层2421的远离第一连接部2411的一端的边缘的任一位置到熔断部2414的距离均相等。“The maximum distance H1 from the end of the first insulating layer 2421 away from the first connection part 2411 to the fuse part 2414” refers to, in the first direction X, the edge of the end of the first insulating layer 2421 away from the first connection part 2411 The maximum value of the distance from the fuse portion 2414, for example, when the fuse portion 2414 extends along the second direction Y, the second direction Y is perpendicular to the first direction X and the thickness direction Z of the connector 241, if the first insulating layer The edge of the end of 2421 away from the first connection part 2411 extends along the second direction Y, then the distance from any position of the edge of the end of the first insulation layer 2421 away from the first connection part 2411 to the fuse part 2414 is equal.
在第一方向X上,第一绝缘层2421的远离第一连接部2411的一端到熔断部2414的最大距离H1大于第二连接部2412的靠近熔断部2414的一端到熔断部2414的最小距离H2,通过增加第一绝缘层2421在第一方向X上的尺寸,增加第一绝缘层2421在连接件241的面向电极组件23的一侧的覆盖面积,进而使得绝缘件242在连接件241的面向电极组件23的一侧具有较好的绝缘效果。In the first direction , by increasing the size of the first insulating layer 2421 in the first direction One side of the electrode assembly 23 has better insulation effect.
“第二连接部2412到熔断部2414的最小距离H2”是指,在第一方向X上,第二连接部2412的靠近熔断部2414的一端的边缘与熔断部2414之间的距离的最小值。"The minimum distance H2 from the second connection part 2412 to the fuse part 2414" refers to the minimum value of the distance between the edge of one end of the second connection part 2412 close to the fuse part 2414 and the fuse part 2414 in the first direction X. .
根据本申请实施例的连接组件24,第一绝缘层2421和第二绝缘层2422分布于连接件241的相对的两侧,增加绝缘件在连接件241的两侧的覆盖面积,使得连接件241具有较好的绝缘效果,一方面降低因极耳过长,导致熔断部熔断后连接件的两部分重新搭接的风险,另一方面增加绝缘面积,减少拉弧现象,从而提高了包括该连接组件24的电池单体20的安全性。According to the connecting component 24 of the embodiment of the present application, the first insulating layer 2421 and the second insulating layer 2422 are distributed on opposite sides of the connecting member 241 to increase the coverage area of the insulating member on both sides of the connecting member 241 so that the connecting member 241 It has a good insulation effect. On the one hand, it reduces the risk of the two parts of the connector re-overlapping after the fuse part is blown due to the excessive length of the pole lug. On the other hand, it increases the insulation area and reduces the arcing phenomenon, thereby improving the connection including the The safety of the battery cells 20 of the assembly 24.
根据本申请的一些实施例,如图6所示,沿连接件241的厚度方向Z,第一绝缘层2421在连接件241上的投影与第二连接部2412不重叠。 According to some embodiments of the present application, as shown in FIG. 6 , along the thickness direction Z of the connecting member 241 , the projection of the first insulating layer 2421 on the connecting member 241 does not overlap with the second connecting portion 2412 .
“第一绝缘层2421在连接件241上的投影与第二连接部2412不重叠”是指,沿厚度方向Z,第一绝缘层2421未遮挡第二连接部2412。“The projection of the first insulation layer 2421 on the connector 241 does not overlap with the second connection part 2412” means that along the thickness direction Z, the first insulation layer 2421 does not block the second connection part 2412.
在上述方案中,第一绝缘层2421在连接件241上的投影与第二连接部2412不重叠,避免第一绝缘层2421延伸至第二连接部2412的形成位置,在电池单体20装配时,避免与其他部件的装配干涉,保证装配精度。In the above solution, the projection of the first insulating layer 2421 on the connector 241 does not overlap with the second connecting portion 2412, which prevents the first insulating layer 2421 from extending to the formation position of the second connecting portion 2412 when the battery cell 20 is assembled. , to avoid assembly interference with other components and ensure assembly accuracy.
根据本申请的一些实施例,如图6所示,第一绝缘层2421包括用于避让第二连接部2412的第一避让部2421a,第一避让部2421a的边缘围绕第二连接部2412的至少一部分,第一避让部2421a的边缘与第二连接部2412的边缘之间的最小距离为h1,满足0.5mm≤h1≤2mm。According to some embodiments of the present application, as shown in FIG. 6 , the first insulating layer 2421 includes a first escape portion 2421 a for avoiding the second connection portion 2412 , and the edge of the first escape portion 2421 a surrounds at least one side of the second connection portion 2412 . In part, the minimum distance between the edge of the first escape part 2421a and the edge of the second connection part 2412 is h1, which satisfies 0.5 mm ≤ h1 ≤ 2 mm.
第一避让部2421a可以为第一绝缘层2421设置的缺口或者通孔,用以露出第二连接部2412。The first escape part 2421a may be a notch or a through hole provided in the first insulation layer 2421 to expose the second connection part 2412.
第一避让部2421a的边缘是指第一绝缘层2421在设置第一避让部2421a的区域处的轮廓。The edge of the first escape part 2421a refers to the outline of the first insulation layer 2421 at the area where the first escape part 2421a is provided.
“第一避让部2421a的边缘围绕第二连接部2412的至少一部分”是指,第一避让部2421a围绕第二连接部2412设置,例如,第一避让部2421a可以为缺口,第二连接部2412位于该缺口内,第一避让部2421a的边缘围绕第二连接部2412的一部分;或者,第一避让部2421a可以为通孔,第二连接部2412位于该通孔内,第一避让部2421a的边缘围绕整个第二连接部2412。"The edge of the first escape part 2421a surrounds at least a part of the second connection part 2412" means that the first escape part 2421a is provided around the second connection part 2412. For example, the first escape part 2421a can be a gap, and the second connection part 2412 Located in the gap, the edge of the first escape part 2421a surrounds a part of the second connection part 2412; alternatively, the first escape part 2421a may be a through hole, the second connection part 2412 is located in the through hole, and the edge of the first escape part 2421a The edge surrounds the entire second connecting portion 2412.
连接件241可以为金属件,连接件241可以冲压成型,也即,第二连接部2412为冲压而成的凸部,在第二连接部2412冲压成型时,第二连接部2412由连接件241的面向电极组件23的一侧朝向连接件241的背离电极组件23的一侧凹陷形成,连接件241在第二连接部2412的形成位置处存在变形区域,如果第一绝缘层2421覆盖该变形区域,则会导致第一绝缘层2421在该变形区域处翘起,占用较多的安装空间,影响连接组件24与其他部件的装配;第一避让部2421a的边缘与第二连接部2412的边缘之间的最小距离满足上述范围,一方面使得第一绝缘层2421在连接件241的面向电极组件23的一侧具有较大的面积,使得第一绝缘层2421具有较好的绝缘效果,另一方面可以降低第一绝缘层2421的边缘覆盖变形区域而影响装配精度的风险,保证连接组件24与其他部件的装配精度。The connecting piece 241 can be a metal piece, and the connecting piece 241 can be stamped. That is, the second connecting part 2412 is a stamped convex part. When the second connecting part 2412 is stamped and formed, the second connecting part 2412 is formed by the connecting piece 241 The side facing the electrode assembly 23 is recessed toward the side of the connector 241 away from the electrode assembly 23. The connector 241 has a deformation area at the formation position of the second connection portion 2412. If the first insulating layer 2421 covers the deformation area , it will cause the first insulating layer 2421 to rise in the deformation area, occupying more installation space, and affecting the assembly of the connecting component 24 and other components; The minimum distance between them meets the above range. On the one hand, the first insulating layer 2421 has a larger area on the side of the connector 241 facing the electrode assembly 23, so that the first insulating layer 2421 has a better insulation effect. On the other hand, The risk of the edge of the first insulating layer 2421 covering the deformation area affecting the assembly accuracy can be reduced, and the assembly accuracy of the connection component 24 and other components can be ensured.
根据本申请的一些实施例,如图6所示,沿第一避让部2421a的边缘的延伸方向,第一避让部2421a的边缘与第二连接部2412的边缘之间的距离相等。According to some embodiments of the present application, as shown in FIG. 6 , along the extending direction of the edge of the first escape part 2421a, the distance between the edge of the first escape part 2421a and the edge of the second connection part 2412 is equal.
“第一避让部2421a的边缘与第二连接部2412的边缘之间的距离相等”是指,在第一避让部2421a的边缘的延伸方向上,第一避让部2421a的边缘上的任意点到第二连接部2412的边缘之间的距离均相等,换句话说,第一避让部2421a的边缘轮廓与第二连接部2412的边缘轮廓匹配,例如,第二连接部2412的边缘轮廓为圆形,第一避让部2421a的边缘轮廓可以为与该圆形同心的弧形或圆形。在另一些实施例中,第一避让部2421a的边缘轮廓可以为一条直线或多条直线形成的直线形。“The distance between the edge of the first escape part 2421a and the edge of the second connection part 2412 is equal” means that in the extending direction of the edge of the first escape part 2421a, any point on the edge of the first escape part 2421a reaches The distance between the edges of the second connecting portion 2412 is equal. In other words, the edge contour of the first escape portion 2421a matches the edge contour of the second connecting portion 2412. For example, the edge contour of the second connecting portion 2412 is circular. , the edge profile of the first escape portion 2421a may be an arc or a circle concentric with the circle. In other embodiments, the edge profile of the first avoiding portion 2421a may be a straight line or a straight line formed by multiple straight lines.
第一避让部2421a的边缘与第二连接部2412的边缘之间的距离相等,保证第一绝缘层2421可以具有较大的面积,以在连接件241的面向电极组件23的一侧具 有较好的绝缘效果。The distance between the edge of the first escape portion 2421a and the edge of the second connecting portion 2412 is equal to ensure that the first insulating layer 2421 can have a larger area to provide a protective layer on the side of the connecting member 241 facing the electrode assembly 23. Has better insulation effect.
根据本申请的一些实施例,沿第一方向X,第一绝缘层2421的远离第一连接部2411的一端到熔断部2414的最大距离H1小于第二连接部2412的远离熔断部2414的一端到熔断部2414的最大距离H3。According to some embodiments of the present application, along the first direction The maximum distance H3 of the fuse part 2414.
“第二连接部2412的远离熔断部2414的一端到熔断部2414的最大距离H3”是指,在第一方向X上,第二连接部2412的远离熔断部2414的一端的边缘与熔断部2414之间的距离的最大值。“The maximum distance H3 from the end of the second connection part 2412 away from the fuse part 2414 to the fuse part 2414” refers to, in the first direction the maximum distance between them.
第一绝缘层2421的远离第一连接部2411的一端到熔断部2414的最大距离H1小于第二连接部2412的远离熔断部2414的一端到熔断部2414的最大距离H3,第一绝缘层2421在第一方向X上未超出第二连接部2412的远离熔断部2414的一端,降低第一绝缘层2421的加工成型难度。例如,在绝缘件242注塑成型于连接件241的制备过程中,如果第一绝缘层2421在第一方向X上的延伸尺寸较大,则不利于熔融的塑料的流动,使得第一绝缘层2421的远离熔断部2414的一端的厚度不易控制,第一绝缘层2421的成型难度较大。The maximum distance H1 from the end of the first insulating layer 2421 away from the first connection part 2411 to the fuse part 2414 is smaller than the maximum distance H3 from the end of the second connection part 2412 away from the fuse part 2414 to the fuse part 2414. The first insulating layer 2421 is between The end in the first direction X that does not exceed the second connecting portion 2412 away from the fuse portion 2414 reduces the difficulty of processing and forming the first insulating layer 2421 . For example, during the preparation process of the insulating member 242 being injection molded on the connecting member 241 , if the extension size of the first insulating layer 2421 in the first direction The thickness of the end away from the fuse portion 2414 is difficult to control, and the molding of the first insulating layer 2421 is more difficult.
根据本申请的一些实施例,如图7所示,沿连接件241的厚度方向Z,第二绝缘层2422在连接件241上的投影与第二连接部2412不重叠。According to some embodiments of the present application, as shown in FIG. 7 , along the thickness direction Z of the connecting member 241 , the projection of the second insulating layer 2422 on the connecting member 241 does not overlap with the second connecting portion 2412 .
“第二绝缘层2422在连接件241上的投影与第二连接部2412不重叠”是指,沿厚度方向Z,第二绝缘层2422未遮挡第二连接部2412。“The projection of the second insulation layer 2422 on the connector 241 does not overlap with the second connection part 2412” means that along the thickness direction Z, the second insulation layer 2422 does not block the second connection part 2412.
在上述方案中,第二绝缘层2422在连接件241上的投影与第二连接部2412不重叠,避免第二绝缘层2422延伸至第二连接部2412的形成位置,在电池单体20装配时,避免与其他部件的装配干涉,保证装配精度。In the above solution, the projection of the second insulating layer 2422 on the connector 241 does not overlap with the second connecting portion 2412, which prevents the second insulating layer 2422 from extending to the formation position of the second connecting portion 2412 when the battery cell 20 is assembled. , to avoid assembly interference with other components and ensure assembly accuracy.
根据本申请的一些实施例,如图7所示,第二绝缘层2422包括用于避让第二连接部2412的第二避让部2422a,第二避让部2422a的边缘围绕第二连接部2412的至少一部分,第二避让部2422a的边缘与第二连接部2412的边缘之间的最小距离为h2,满足0.5mm≤h2≤2mm。According to some embodiments of the present application, as shown in FIG. 7 , the second insulating layer 2422 includes a second escape portion 2422a for avoiding the second connection portion 2412 , and the edge of the second escape portion 2422a surrounds at least a portion of the second connection portion 2412 . In part, the minimum distance between the edge of the second escape portion 2422a and the edge of the second connecting portion 2412 is h2, which satisfies 0.5mm≤h2≤2mm.
第二避让部2422a可以为第二绝缘层2422设置的缺口或者通孔,用以露出第二连接部2412。The second escape part 2422a may be a notch or a through hole provided in the second insulation layer 2422 to expose the second connection part 2412.
第二避让部2422a的边缘是指第二绝缘层2422在设置第二避让部2422a的区域处的轮廓。The edge of the second relief part 2422a refers to the outline of the second insulation layer 2422 at the area where the second relief part 2422a is provided.
“第二避让部2422a的边缘围绕第二连接部2412的至少一部分”是指,第二避让部2422a围绕第二连接部2412设置,例如,第二避让部2422a可以为缺口,第二连接部2412位于该缺口内,第二避让部2422a的边缘围绕第二连接部2412的一部分;或者,第二避让部2422a可以为通孔,第二连接部2412位于该通孔内,第二避让部2422a的边缘围绕整个第二连接部2412。“The edge of the second escape part 2422a surrounds at least a part of the second connection part 2412” means that the second escape part 2422a is provided around the second connection part 2412. For example, the second escape part 2422a can be a gap, and the second connection part 2412 Located in the gap, the edge of the second escape part 2422a surrounds a part of the second connection part 2412; alternatively, the second escape part 2422a may be a through hole, the second connection part 2412 is located in the through hole, and the edge of the second escape part 2422a The edge surrounds the entire second connecting portion 2412.
连接件241可以为金属件,连接件241可以冲压成型,也即,在第二连接部2412冲压成型时,第二连接部2412由连接件241的面向电极组件23的一侧朝向连接件241的背离电极组件23的一侧凹陷形成,连接件241在第二连接部2412的形成位置处存在变形区域,如果第二绝缘层2422覆盖该变形区域,则会导致第二绝缘层 2422在该变形区域处翘起,占用较多的安装空间,影响连接组件24与其他部件的装配;第二避让部2422a的边缘与第二连接部2412的边缘之间的最小距离满足上述范围,一方面使得第二绝缘层2422在连接件241的面向电极组件23的一侧具有较大的面积,使得第二绝缘层2422具有较好的绝缘效果,另一方面可以降低第二绝缘层2422的边缘覆盖变形区域而影响装配精度的风险,保证连接组件24与其他部件的装配精度。The connecting piece 241 can be a metal piece, and the connecting piece 241 can be stamped. That is, when the second connecting part 2412 is stamped and formed, the second connecting part 2412 faces from the side of the connecting piece 241 facing the electrode assembly 23 to the side of the connecting piece 241 . The side away from the electrode assembly 23 is recessed, and the connector 241 has a deformed area at the formation position of the second connecting portion 2412. If the second insulating layer 2422 covers the deformed area, the second insulating layer 242 will be formed. 2422 is tilted in this deformation area, occupying more installation space and affecting the assembly of the connecting component 24 and other components; the minimum distance between the edge of the second escape portion 2422a and the edge of the second connecting portion 2412 meets the above range, On the one hand, the second insulating layer 2422 has a larger area on the side of the connector 241 facing the electrode assembly 23, so that the second insulating layer 2422 has a better insulating effect. On the other hand, the second insulating layer 2422 can be reduced. The risk of the edge covering the deformation area and affecting the assembly accuracy ensures the assembly accuracy of the connecting component 24 and other components.
根据本申请的一些实施例,沿第二避让部2422a的边缘的延伸方向,第二避让部2422a的边缘与第二连接部2412的边缘之间的距离相等。According to some embodiments of the present application, along the extending direction of the edge of the second escape portion 2422a, the distance between the edge of the second escape portion 2422a and the edge of the second connection portion 2412 is equal.
“第二避让部2422a的边缘与第二连接部2412的边缘之间的距离相等”是指,在第二避让部2422a的边缘的延伸方向上,第二避让部2422a的边缘上的任意点到第二连接部2412的边缘之间的距离均相等,换句话说,第二避让部2422a的边缘轮廓与第二连接部2412的边缘轮廓匹配,例如,第二连接部2412的边缘轮廓为圆形,第二避让部2422a的边缘轮廓可以为与该圆形同心的弧形或圆形。在另一些实施例中,第二避让部2422a的边缘轮廓可以为一条直线或多条直线形成的直线形。“The distance between the edge of the second escape part 2422a and the edge of the second connection part 2412 is equal” means that in the extending direction of the edge of the second escape part 2422a, any point on the edge of the second escape part 2422a reaches The distances between the edges of the second connecting portion 2412 are all equal. In other words, the edge profile of the second escape portion 2422a matches the edge profile of the second connecting portion 2412. For example, the edge profile of the second connecting portion 2412 is circular. , the edge profile of the second escape portion 2422a may be an arc or a circle concentric with the circle. In other embodiments, the edge profile of the second avoiding portion 2422a may be a straight line or a straight line formed by multiple straight lines.
需要说明的是,在上述的第一绝缘层2421包括第一避让部2421a、第二绝缘层2422包括第二避让部2422a的实施例中,第二避让部2422a的边缘轮廓可以与第一避让部2421a的边缘轮廓相同或者不同。It should be noted that in the above-mentioned embodiment in which the first insulation layer 2421 includes the first escape portion 2421a and the second insulation layer 2422 includes the second escape portion 2422a, the edge contour of the second escape portion 2422a may be the same as the first escape portion 2422a. The edge profiles of 2421a are the same or different.
根据本申请的一些实施例,如图7所示,沿第一方向X,第二绝缘层2422的远离第一连接部2411的一端到熔断部2414的最大距离H4大于第二连接部2412到熔断部2414的最小距离H2。According to some embodiments of the present application, as shown in FIG. 7 , along the first direction The minimum distance H2 of part 2414.
“第二绝缘层2422的远离第一连接部2411的一端到熔断部2414的最大距离H4”是指,在第一方向X上,第二绝缘层2422的远离第一连接部2411的一端的边缘与熔断部2414之间的距离的最大值,例如,当熔断部2414沿第二方向Y延伸时,如果第二绝缘层2422的远离第一连接部2411的一端的边缘沿第二延伸,则第二绝缘层2422的远离第一连接部2411的一端的边缘的任一位置到熔断部2414的距离均相等。“The maximum distance H4 from the end of the second insulating layer 2422 away from the first connection part 2411 to the fuse part 2414” refers to, in the first direction X, the edge of the end of the second insulating layer 2422 away from the first connection part 2411 The maximum value of the distance from the fuse part 2414. For example, when the fuse part 2414 extends along the second direction Y, if the edge of one end of the second insulating layer 2422 away from the first connection part 2411 extends along the second direction, then the The distance from any position of the edge of one end of the two insulating layers 2422 away from the first connecting portion 2411 to the fuse portion 2414 is equal.
在上述方案中,第二绝缘层2422在第一方向X上超出第二连接部2412的靠近熔断部2414的一端,使得第二绝缘层2422具有较大的面积,具有较好的绝缘效果。In the above solution, the second insulating layer 2422 exceeds the end of the second connecting portion 2412 close to the fuse portion 2414 in the first direction X, so that the second insulating layer 2422 has a larger area and has a better insulation effect.
根据本申请的一些实施例,如图7所示,沿第一方向X,第二绝缘层2422的远离第一连接部2411的一端到熔断部2414的最大距离H4小于第二连接部2412的远离熔断部2414的一端到熔断部2414的最大距离H3。According to some embodiments of the present application, as shown in FIG. 7 , along the first direction The maximum distance H3 from one end of the fuse portion 2414 to the fuse portion 2414 .
在上述方案中,第二绝缘层2422的远离第一连接部2411的一端到熔断部2414的最大距离H4小于第二连接部2412的远离熔断部2414的一端到熔断部2414的最大距离H3,第二绝缘层2422在第一方向X上未超出熔断部2414,降低第二绝缘层2422的加工成型难度。例如,在绝缘件242注塑成型于连接件241的制备过程中,如果第二绝缘层2422在第一方向X上的延伸尺寸较大,则不利于熔融的塑料的流动,使得第二绝缘层2422的远离熔断部2414的一端的厚度不易控制,第二绝缘层2422的成型难度较大。In the above solution, the maximum distance H4 from the end of the second insulating layer 2422 away from the first connection part 2411 to the fuse part 2414 is less than the maximum distance H3 from the end of the second connection part 2412 away from the fuse part 2414 to the fuse part 2414. The second insulating layer 2422 does not exceed the fuse portion 2414 in the first direction X, which reduces the difficulty of processing and forming the second insulating layer 2422. For example, during the preparation process of injection molding of the insulating member 242 on the connecting member 241 , if the extension size of the second insulating layer 2422 in the first direction The thickness of the end away from the fuse portion 2414 is difficult to control, and the molding of the second insulating layer 2422 is relatively difficult.
根据本申请的一些实施例,如图5所示,绝缘件242还包括两个第四连接 部2423,两个第四连接部2423分别包覆连接件241的沿第二方向Y相对的两个边缘的至少一部分,第二方向Y垂直于第一方向X和连接件241的厚度方向Z,第一绝缘层2421和第二绝缘层2422通过两个第四连接部2423连接。According to some embodiments of the present application, as shown in FIG. 5 , the insulating member 242 further includes two fourth connections. portion 2423, and the two fourth connecting portions 2423 respectively cover at least part of the two opposite edges of the connecting member 241 along the second direction Y. The second direction Y is perpendicular to the first direction X and the thickness direction Z of the connecting member 241. The first insulation layer 2421 and the second insulation layer 2422 are connected through two fourth connection parts 2423.
“两个第四连接部2423分别包覆连接件241的沿第二方向Y相对的两个边缘的至少一部分”是指,沿第一方向X,第四连接部2423包裹连接件241的沿第二方向Y的边缘的至少一部分,第四连接部2423至少包裹熔断部2414,并且,第四连接部2423在第一方向X的尺寸与第一绝缘层2421在第一方向X上的尺寸相同。“The two fourth connecting parts 2423 respectively cover at least part of the two opposite edges of the connecting member 241 along the second direction Y” means that along the first direction At least part of the edge in the two directions Y, the fourth connecting portion 2423 at least surrounds the fuse portion 2414, and the size of the fourth connecting portion 2423 in the first direction X is the same as the size of the first insulating layer 2421 in the first direction X.
两个第四连接部2423位于连接件241的沿第二方向Y相对的两侧,第一绝缘层2421和第二绝缘层2422通过两个第四连接部2423连接,使得第一绝缘层2421、第二绝缘层2422和两个第四连接部2423包裹熔断部2414。Two fourth connecting parts 2423 are located on opposite sides of the connecting member 241 along the second direction Y. The first insulating layer 2421 and the second insulating layer 2422 are connected through the two fourth connecting parts 2423, so that the first insulating layer 2421, The second insulation layer 2422 and the two fourth connection parts 2423 wrap the fuse part 2414.
在上述方案中,第一绝缘层2421和第二绝缘层2422通过第四连接部2423连接,保证绝缘件242与连接件241的连接强度。In the above solution, the first insulating layer 2421 and the second insulating layer 2422 are connected through the fourth connecting part 2423 to ensure the connection strength between the insulating member 242 and the connecting member 241.
请参照图5,并进一步参照图6和图9,图9为图6的B-B方向的剖视图。根据本申请的一些实施例,第三连接部2413设置有通道2413a,绝缘件242还包括第五连接部2424,第五连接部2424填充通道2413a且连接第一绝缘层2421和第二绝缘层2422。Please refer to Figure 5, and further refer to Figures 6 and 9. Figure 9 is a cross-sectional view along the B-B direction of Figure 6. According to some embodiments of the present application, the third connection part 2413 is provided with a channel 2413a, and the insulating member 242 also includes a fifth connection part 2424. The fifth connection part 2424 fills the channel 2413a and connects the first insulating layer 2421 and the second insulating layer 2422. .
通道2413a是指第三连接部2413上的、且沿厚度方向Z贯穿第三连接部2413的区域,通道2413a连接第三连接部2413的厚度方向Z上相对的两个面。The channel 2413a refers to an area on the third connecting part 2413 and passes through the third connecting part 2413 in the thickness direction Z. The channel 2413a connects two opposite surfaces of the third connecting part 2413 in the thickness direction Z.
可选地,通道2413a可以为通孔。当通道2413a为通孔时,通孔可以为阶梯孔,或者,沿厚度方向Z,通孔的截面面积由连接件的面向电极组件的一侧指向背离电极组件的一侧均相等。通孔的截面可以为任意形状,例如,圆形、矩形、三角形、异形等。Alternatively, channel 2413a may be a through hole. When the channel 2413a is a through hole, the through hole may be a stepped hole, or, along the thickness direction Z, the cross-sectional area of the through hole is equal from the side of the connector facing the electrode assembly to the side away from the electrode assembly. The cross-section of the through hole can be of any shape, such as circular, rectangular, triangular, special-shaped, etc.
需要指出的是,通道2413a的数量可以一个,也可以为多个,当通道2413a的数量为多个时,多个通道2413a沿第二方向Y间隔设置。可选地,通道2413a的数量为两个,两个通道2413a沿第二方向Y间隔设置。It should be noted that the number of channels 2413a may be one or multiple. When the number of channels 2413a is multiple, the multiple channels 2413a may be spaced apart along the second direction Y. Optionally, the number of channels 2413a is two, and the two channels 2413a are spaced apart along the second direction Y.
第五连接部2424为绝缘件242的用于连接第一绝缘层2421和第二绝缘层2422的部分。“第五连接部2424填充通道2413a”是指,第五连接部2424的表面与通道2413a的表面贴合。The fifth connecting portion 2424 is a portion of the insulating member 242 used to connect the first insulating layer 2421 and the second insulating layer 2422 . "The fifth connection part 2424 fills the channel 2413a" means that the surface of the fifth connection part 2424 is in contact with the surface of the channel 2413a.
在上述方案中,通道2413a的设置,便于实现第五连接部2424的容纳,以使第五连接部2424连接第一绝缘层2421和第二绝缘层2422,保证绝缘件242和连接件241连接稳定。In the above solution, the channel 2413a is provided to facilitate the accommodation of the fifth connecting part 2424, so that the fifth connecting part 2424 connects the first insulating layer 2421 and the second insulating layer 2422, ensuring a stable connection between the insulating member 242 and the connecting member 241. .
请参照图5,并进一步参照图7和图10,图10为图7的C-C方向的剖视图。根据本申请的一些实施例,连接件241具有缺口2414a,缺口2414a位于熔断部2414沿第二方向Y上的至少一侧,第二方向Y垂直于第一方向X和连接件241的厚度方向Z,绝缘件242还包括第六连接部2425,第六连接部2425填充缺口2414a且连接第一绝缘层2421和第二绝缘层2422。Please refer to Figure 5, and further refer to Figures 7 and 10. Figure 10 is a cross-sectional view along the C-C direction of Figure 7. According to some embodiments of the present application, the connecting member 241 has a notch 2414a. The notch 2414a is located on at least one side of the fuse portion 2414 along the second direction Y. The second direction Y is perpendicular to the first direction X and the thickness direction Z of the connecting member 241. , the insulating member 242 further includes a sixth connecting portion 2425, which fills the gap 2414a and connects the first insulating layer 2421 and the second insulating layer 2422.
缺口2414a是指连接件241上设置的、沿厚度方向Z贯穿连接件241的区域。缺口2414a位于熔断部2414沿第二方向Y上的边缘。 The notch 2414a refers to the area provided on the connecting member 241 and penetrating the connecting member 241 along the thickness direction Z. The notch 2414a is located at the edge of the fuse portion 2414 along the second direction Y.
绝缘件242可以为环形结构,以包裹熔断部2414;第六连接部2425为设置于绝缘件242的内壁的结构,第六连接部2425可以连接第一绝缘层2421和第二绝缘层2422。The insulating member 242 may be an annular structure to wrap the fuse part 2414; the sixth connecting part 2425 is a structure provided on the inner wall of the insulating part 242, and the sixth connecting part 2425 may connect the first insulating layer 2421 and the second insulating layer 2422.
“第六连接部2425填充缺口2414a”是指,第六连接部2425的表面与缺口2414a的表面贴合。“The sixth connecting part 2425 fills the gap 2414a” means that the surface of the sixth connecting part 2425 is in contact with the surface of the gap 2414a.
在上述方案中,连接件241上形成的缺口2414a使得此处的过流面积减小,能够起到安全的作用;第六连接部2425填充缺口2414a,并且第六连接部2425连接第一绝缘层2421和第二绝缘层2422,使得绝缘件242与连接件241连接稳定,并且具有较好的绝缘隔离效果。In the above solution, the gap 2414a formed on the connector 241 reduces the flow area here, which can play a safety role; the sixth connection part 2425 fills the gap 2414a, and the sixth connection part 2425 is connected to the first insulating layer 2421 and the second insulating layer 2422 make the connection between the insulating member 242 and the connecting member 241 stable and have a better insulation and isolation effect.
根据本申请的一些实施例,绝缘件242注塑成型于连接件241上。According to some embodiments of the present application, the insulating member 242 is injection molded on the connecting member 241 .
“绝缘件242注塑成型于连接件241上”是指,绝缘件242由熔融的塑料在连接件241上凝固形成,以便于实现绝缘件242包裹熔断部2414。"The insulating member 242 is injection molded on the connecting member 241" means that the insulating member 242 is formed by solidifying molten plastic on the connecting member 241, so that the insulating member 242 wraps the fuse portion 2414.
在第三连接部2413设置有通道2413a的实施例中,通道2413a可以为用于熔融的塑料的流动的通道,绝缘件242注塑成型于连接件241上的过程中,将连接件241放置于模具内,向模具内注入熔融的塑料,熔融的塑料经由通道2413a流向连接件241的下方,以在连接件241的下方形成第一绝缘层2421,在连接件241的上方形成第二绝缘层2422,在通道2413a内形成第五连接部2424;同时,可以在连接件241的第二方向Y的两侧形成两个第四连接部2423,以使两个第四连接部2423连接第一绝缘层2421和第二绝缘层2422。In an embodiment in which the third connecting part 2413 is provided with a channel 2413a, the channel 2413a may be a channel for the flow of molten plastic. During the injection molding process of the insulating member 242 on the connecting member 241, the connecting member 241 is placed in the mold. Inject molten plastic into the mold, and the molten plastic flows to the bottom of the connector 241 through the channel 2413a to form a first insulating layer 2421 below the connector 241 and a second insulating layer 2422 above the connector 241. A fifth connecting portion 2424 is formed in the channel 2413a; at the same time, two fourth connecting portions 2423 can be formed on both sides of the connecting member 241 in the second direction Y, so that the two fourth connecting portions 2423 are connected to the first insulating layer 2421 and second insulating layer 2422.
在上述方案中,绝缘件242注塑成型于连接件241上,便于加工制造,并且绝缘件242与连接件241连接稳定。In the above solution, the insulating member 242 is injection molded on the connecting member 241 to facilitate processing and manufacturing, and the insulating member 242 and the connecting member 241 are connected stably.
根据本申请的一些实施例,本申请还提供了一种电池单体20,其包括外壳、电极组件23、电极端子21a和上述任一方案所述的连接组件24。外壳包括壁部;电极组件23设置于外壳内;电极端子21a设置于壁部;第一连接部2411连接于电极组件23的极耳23a,第二连接部2412连接于电极端子21a。According to some embodiments of the present application, the present application also provides a battery cell 20, which includes a casing, an electrode assembly 23, an electrode terminal 21a and the connection assembly 24 described in any of the above solutions. The housing includes a wall part; the electrode assembly 23 is disposed in the housing; the electrode terminal 21a is disposed on the wall part; the first connection part 2411 is connected to the tab 23a of the electrode assembly 23, and the second connection part 2412 is connected to the electrode terminal 21a.
外壳可以包括端盖21和壳体22,壁部可以为端盖21,或者,壁部也可以为壳体22的壁。The housing may include an end cover 21 and a housing 22 , and the wall part may be the end cover 21 , or the wall part may also be the wall of the housing 22 .
根据本申请的一些实施例,本申请还提供了一种电池100,其包括上述任一方案所述的电池单体20。According to some embodiments of the present application, the present application also provides a battery 100, which includes the battery cell 20 described in any of the above solutions.
根据本申请的一些实施例,本申请还提供了一种用电设备,其包括上述任一方案所述的电池100,电池100用于为用电设备提供电能。According to some embodiments of the present application, the present application also provides an electrical device, which includes the battery 100 described in any of the above solutions. The battery 100 is used to provide electrical energy for the electrical device.
用电设备可以是前述任一应用电池100的设备或系统。The powered device may be any of the aforementioned devices or systems using the battery 100 .
根据本申请的一些实施例,参见图3至图10,本申请提供了一种连接组件24,用于电池单体20。连接组件24包括连接件241和绝缘件242。连接件241包括用于连接电极组件23的极耳23a的第一连接部2411、用于连接电极端子21a的第二连接部2412、以及用于连接第一连接部2411和第二连接部2412的第三连接部2413,第一连接部2411与第三连接部2413之间形成有熔断部2414,第一连接部2411、熔断部2414和第三连接部2413沿第一方向X排列。绝缘件242包裹熔断部2414。绝缘件 242包括第一绝缘层2421、第二绝缘层2422和两个第四连接部2423,第一绝缘层2421设置于连接件241的面向电极组件23的一侧,第二绝缘层2422设置于连接件241的背离电极组件23的一侧,两个第四连接部2423包覆连接件241的沿第二方向Y相对的两个边缘的至少一部分,两个第四连接部2423连接第一绝缘层2421和第二绝缘层2422。沿第一方向X,第一绝缘层2421的远离第一连接部2411的一端到熔断部2414的最大距离H1大于第二连接部2412的靠近熔断部2414的一端到熔断部2414的最小距离H2,第二绝缘层2422的远离第一连接部2411的一端到熔断部2414的最大距离H4大于第二连接部2412的靠近熔断部2414的一端到熔断部2414的最小距离H2。绝缘件242注塑成型于连接件241上。According to some embodiments of the present application, referring to FIGS. 3 to 10 , the present application provides a connection assembly 24 for the battery cell 20 . The connection assembly 24 includes a connection piece 241 and an insulating piece 242 . The connector 241 includes a first connection part 2411 for connecting the tab 23a of the electrode assembly 23, a second connection part 2412 for connecting the electrode terminal 21a, and a first connection part 2411 and the second connection part 2412. The third connection part 2413 has a fuse part 2414 formed between the first connection part 2411 and the third connection part 2413. The first connection part 2411, the fuse part 2414 and the third connection part 2413 are arranged along the first direction X. The insulating member 242 wraps the fuse part 2414. Insulation parts 242 includes a first insulating layer 2421, a second insulating layer 2422 and two fourth connecting parts 2423. The first insulating layer 2421 is provided on the side of the connecting member 241 facing the electrode assembly 23, and the second insulating layer 2422 is provided on the connecting member 242. On the side of 241 away from the electrode assembly 23, two fourth connecting portions 2423 cover at least a portion of two opposite edges of the connecting member 241 along the second direction Y, and the two fourth connecting portions 2423 connect the first insulating layer 2421 and second insulating layer 2422. Along the first direction The maximum distance H4 from the end of the second insulating layer 2422 away from the first connection part 2411 to the fuse part 2414 is greater than the minimum distance H2 from the end of the second connection part 2412 close to the fuse part 2414 to the fuse part 2414 . The insulating component 242 is injection molded on the connecting component 241 .
根据本申请实施例的连接组件24,第一绝缘层2421和第二绝缘层2422均在第一方向X上超出第二连接部2412,使得第一绝缘层2421在连接件241的面向电极组件23的一侧具有较大的面积,增强绝缘件242在连接件241的面向电极组件23的一侧的绝缘效果,同时,第四连接部2423连接第一绝缘层2421和第二绝缘层2422,使得绝缘件242与连接件241之间连接稳定,绝缘件242具有较好的绝缘效果。该连接组件24应用于电池单体20,能够提高电池单体20的安全性。According to the connection assembly 24 of the embodiment of the present application, both the first insulation layer 2421 and the second insulation layer 2422 exceed the second connection part 2412 in the first direction X, so that the first insulation layer 2421 faces the electrode assembly 23 on the side of the connection member 241 One side has a larger area to enhance the insulation effect of the insulating member 242 on the side of the connecting member 241 facing the electrode assembly 23. At the same time, the fourth connecting portion 2423 connects the first insulating layer 2421 and the second insulating layer 2422, so that The connection between the insulating member 242 and the connecting member 241 is stable, and the insulating member 242 has a good insulation effect. The connection component 24 is applied to the battery cell 20 and can improve the safety of the battery cell 20 .
虽然已经参考优选实施例对本申请进行了描述,但在不脱离本申请的范围的情况下,可以对其进行各种改进并且可以用等效物替换其中的部件。尤其是,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来。本申请并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。 While the present application has been described with reference to preferred embodiments, various modifications may be made and equivalents may be substituted for components thereof without departing from the scope of the application. In particular, as long as there is no structural conflict, the technical features mentioned in the various embodiments can be combined in any way. The application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims (16)

  1. 一种连接组件,用于电池单体,包括:A connection assembly for battery cells, including:
    连接件,包括用于连接电极组件的极耳的第一连接部、用于连接电极端子的第二连接部、用于连接所述第一连接部和所述第二连接部的第三连接部,所述第一连接部与所述第三连接部之间形成有熔断部,所述第一连接部、所述熔断部和所述第三连接部沿第一方向排列;The connector includes a first connection part for connecting the tabs of the electrode assembly, a second connection part for connecting the electrode terminal, and a third connection part for connecting the first connection part and the second connection part. , a fuse portion is formed between the first connection portion and the third connection portion, and the first connection portion, the fuse portion and the third connection portion are arranged along the first direction;
    绝缘件,包裹所述熔断部,所述绝缘件包括第一绝缘层和第二绝缘层,所述第一绝缘层设置于所述连接件的面向所述电极组件的一侧,所述第二绝缘层设置于所述连接件的背离所述电极组件的一侧;An insulating member wraps the fuse part. The insulating member includes a first insulating layer and a second insulating layer. The first insulating layer is provided on the side of the connecting member facing the electrode assembly. The second insulating member The insulating layer is disposed on a side of the connector facing away from the electrode assembly;
    其中,沿所述第一方向,所述第一绝缘层的远离所述第一连接部的一端到所述熔断部的最大距离大于所述第二连接部到所述熔断部的最小距离。Wherein, along the first direction, a maximum distance from an end of the first insulating layer away from the first connection part to the fuse part is greater than a minimum distance from the second connection part to the fuse part.
  2. 根据权利要求1所述的连接组件,其中,沿所述连接件的厚度方向,所述第一绝缘层在所述连接件上的投影与所述第二连接部不重叠。The connection assembly according to claim 1, wherein the projection of the first insulating layer on the connection piece does not overlap with the second connection part along the thickness direction of the connection piece.
  3. 根据权利要求2所述的连接组件,其中,所述第一绝缘层包括用于避让所述第二连接部的第一避让部,所述第一避让部的边缘围绕所述第二连接部的至少一部分,所述第一避让部的边缘与所述第二连接部的边缘之间的最小距离为h1,满足0.5mm≤h1≤2mm。The connection assembly according to claim 2, wherein the first insulation layer includes a first escape portion for avoiding the second connection portion, and an edge of the first escape portion surrounds an edge of the second connection portion. At least part of the way, the minimum distance between the edge of the first escape part and the edge of the second connection part is h1, satisfying 0.5mm≤h1≤2mm.
  4. 根据权利要求3所述的连接组件,其中,沿所述第一避让部的边缘的延伸方向,所述第一避让部的边缘与所述第二连接部的边缘之间的距离相等。The connection assembly according to claim 3, wherein along the extending direction of the edge of the first escape portion, the distance between the edge of the first escape portion and the edge of the second connection portion is equal.
  5. 根据权利要求1-4中任一项所述的连接组件,其中,沿所述第一方向,所述第一绝缘层的远离所述第一连接部的一端到所述熔断部的最大距离小于所述第二连接部的远离所述熔断部的一端到所述熔断部的最大距离。The connection assembly according to any one of claims 1 to 4, wherein along the first direction, a maximum distance from an end of the first insulation layer away from the first connection part to the fuse part is less than The maximum distance from an end of the second connection part away from the fuse part to the fuse part.
  6. 根据权利要求1-5中任一项所述的连接组件,其中,沿所述连接件的厚度方向,所述第二绝缘层在所述连接件上的投影与所述第二连接部不重叠。The connection assembly according to any one of claims 1 to 5, wherein the projection of the second insulating layer on the connection part does not overlap with the second connection part along the thickness direction of the connection part. .
  7. 根据权利要求1-6中任一项所述的连接组件,其中,所述第二绝缘层包括用于避让所述第二连接部的第二避让部,所述第二避让部的边缘围绕所述第二连接部的至少一部分,所述第二避让部的边缘与所述第二连接部的边缘之间的最小距离为h2,满足0.5mm≤h2≤2mm。The connection assembly according to any one of claims 1 to 6, wherein the second insulation layer includes a second escape portion for avoiding the second connection portion, and an edge of the second escape portion surrounds the second connection portion. For at least a part of the second connection part, the minimum distance between the edge of the second escape part and the edge of the second connection part is h2, satisfying 0.5mm≤h2≤2mm.
  8. 根据权利要求1-7中任一项所述的连接组件,其中,沿所述第一方向,所述第二绝缘层的远离所述第一连接部的一端到所述熔断部的最大距离大于所述第二连接部到所述熔断部的最小距离。The connection assembly according to any one of claims 1 to 7, wherein along the first direction, a maximum distance from an end of the second insulating layer away from the first connection part to the fuse part is greater than The minimum distance from the second connecting part to the fuse part.
  9. 根据权利要求1-8中任一项所述的连接组件,其中,沿所述第一方向,所述第二绝缘层的远离所述第一连接部的一端到所述熔断部的最大距离小于所述第二连接部的远离所述熔断部的一端到所述熔断部的最大距离。The connection assembly according to any one of claims 1 to 8, wherein along the first direction, a maximum distance from an end of the second insulating layer away from the first connection part to the fuse part is less than The maximum distance from an end of the second connection part away from the fuse part to the fuse part.
  10. 根据权利要求1-9中任一项所述的连接组件,其中,所述绝缘件还包括两个第四连接部,所述两个第四连接部分别包覆所述连接件的沿第二方向相对的两个边缘的至少一部分,所述第二方向垂直于所述第一方向和所述连接件的厚度方向,所述第一 绝缘层和所述第二绝缘层通过所述两个第四连接部连接。The connection assembly according to any one of claims 1 to 9, wherein the insulation member further includes two fourth connection parts, the two fourth connection parts respectively cover the second edge of the connection member along the second At least part of the two edges with opposite directions, the second direction is perpendicular to the first direction and the thickness direction of the connecting piece, the first The insulating layer and the second insulating layer are connected through the two fourth connection parts.
  11. 根据权利要求1-10中任一项所述的连接组件,其中,所述第三连接部设置有通道,所述绝缘件还包括第五连接部,所述第五连接部填充所述通道且连接所述第一绝缘层和所述第二绝缘层。The connection assembly according to any one of claims 1-10, wherein the third connection part is provided with a channel, the insulating member further includes a fifth connection part, the fifth connection part fills the channel and Connect the first insulation layer and the second insulation layer.
  12. 根据权利要求1-11中任一项所述的连接组件,其中,所述连接件具有缺口,所述缺口位于所述熔断部沿第二方向上的至少一侧,所述第二方向垂直于所述第一方向和所述连接件的厚度方向,所述绝缘件还包括第六连接部,所述第六连接部填充所述缺口且连接所述第一绝缘层和所述第二绝缘层。The connection assembly according to any one of claims 1 to 11, wherein the connection piece has a notch, the notch is located on at least one side of the fuse part along a second direction, and the second direction is perpendicular to In the first direction and the thickness direction of the connecting member, the insulating member further includes a sixth connecting portion, the sixth connecting portion fills the gap and connects the first insulating layer and the second insulating layer. .
  13. 根据权利要求1-12中任一项所述的连接组件,其中,所述绝缘件注塑成型于所述连接件上。The connection assembly according to any one of claims 1-12, wherein the insulating part is injection molded on the connection part.
  14. 一种电池单体,包括:A battery cell including:
    外壳,包括壁部;Shell, including walls;
    电极组件,设置于所述外壳内;An electrode assembly is provided in the housing;
    电极端子,设置于所述壁部;Electrode terminals are provided on the wall;
    如权利要求1-13中任一项所述的连接组件,所述第一连接部连接于所述电极组件的极耳,所述第二连接部连接于所述电极端子。The connection assembly according to any one of claims 1 to 13, wherein the first connection part is connected to the tab of the electrode assembly, and the second connection part is connected to the electrode terminal.
  15. 一种电池,包括如权利要求14所述的电池单体。A battery including the battery cell according to claim 14.
  16. 一种用电设备,包括如权利要求15所述的电池。 An electrical device including the battery as claimed in claim 15.
PCT/CN2023/078799 2022-05-20 2023-02-28 Connecting assembly, battery cell, battery, and electrical device WO2023221598A1 (en)

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WO2024040528A1 (en) * 2022-08-25 2024-02-29 宁德时代新能源科技股份有限公司 Battery cell, battery and electrical apparatus

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