WO2023221189A1 - Spinneret plate - Google Patents

Spinneret plate Download PDF

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Publication number
WO2023221189A1
WO2023221189A1 PCT/CN2022/096784 CN2022096784W WO2023221189A1 WO 2023221189 A1 WO2023221189 A1 WO 2023221189A1 CN 2022096784 W CN2022096784 W CN 2022096784W WO 2023221189 A1 WO2023221189 A1 WO 2023221189A1
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WO
WIPO (PCT)
Prior art keywords
plate body
spinneret
channel
sub
outlet
Prior art date
Application number
PCT/CN2022/096784
Other languages
French (fr)
Chinese (zh)
Inventor
姚德刚
王俊
Original Assignee
郑州见奇环保科技有限公司
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Filing date
Publication date
Application filed by 郑州见奇环保科技有限公司 filed Critical 郑州见奇环保科技有限公司
Publication of WO2023221189A1 publication Critical patent/WO2023221189A1/en

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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D4/00Spinnerette packs; Cleaning thereof
    • D01D4/02Spinnerettes
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • D01D5/098Melt spinning methods with simultaneous stretching
    • D01D5/0985Melt spinning methods with simultaneous stretching by means of a flowing gas (e.g. melt-blowing)
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear

Definitions

  • the invention belongs to the technical field of spinning, and in particular relates to a spinneret.
  • the melt-blown machine is a one-step cloth-making equipment that uses the melt-blown method to make resin slices or resin particles into fiber webs.
  • the resulting fiber webs are generally used in filter materials, oil-absorbing materials, sanitary materials, etc.
  • the spinneret is a key component of the melt-blown machine.
  • the uniformity of melt-blown nonwovens is closely related to the design and manufacturing of the spinneret.
  • the current melt-blown spinneret has hundreds of thousands of holes arranged in a straight line to form a spinneret unit.
  • the polymer material is ejected from each hole.
  • the existing spinnerets have the following shortcomings: 1.
  • the diameter of the ejected single filaments is uneven ( Figure 8); 2.
  • Adjacent filaments are prone to adhesion (Figure 9); 3 , when making double rows of through holes or multiple rows of through holes, there will be turbulent flow at the air outlet, causing two or more rows of filaments to stick together, seriously affecting product quality; 4.
  • the fiber strands When spraying high-viscosity polymer materials, the fiber strands will It is easy to form agglomerates (as shown in Figure 9). In addition, if polymer materials are stuck on the air board, it is difficult to clean; 5. Only single-component, solid fiber strands can be sprayed.
  • the present invention provides a spinneret.
  • a spinneret provided according to the present invention includes a plate body.
  • the plate body includes at least two sub-plate bodies.
  • the sub-plate bodies are stacked up and down and fixed together. There is an opening between any two of the sub-plate bodies.
  • the material channels are connected to the cavity and run up and down, and are collected on the bottom sub-plate body.
  • the outlet of the collected material channel is at At least two concentric circular structures are formed on the lowermost sub-plate body.
  • the board body includes two divided plate bodies, the divided plate bodies are a first upper plate body and a first lower plate body, and the first upper plate body and the first lower plate body are The lower plate body is fixedly connected;
  • An air chamber cavity is provided at the connecting surface of the first upper plate body and/or the first lower plate body, and a buffer groove is provided on the lower bottom surface of the air chamber cavity;
  • the first upper plate body is provided with a first air inlet channel, the first air inlet channel is connected with the air chamber cavity, and the first lower plate body is provided with at least one row connected with the air chamber cavity.
  • the first upper plate body and the first lower plate body are provided with at least one row of first material channels that penetrate up and down;
  • the outlet of the first air outlet channel and the outlet of the first material channel form two concentric circular structures from outside to inside.
  • a first spinneret is installed in the first material channel, and the outlet of the first spinneret and the outlet of the first air outlet channel are formed from outside to inside. Two concentric circle structures.
  • a feed channel is provided in the first spinneret barrel, and the feed channel is a through-diameter channel or a reduced-diameter channel.
  • a fixed block is provided on the top of the first spinneret barrel, and a fixed step is provided on the top of the first material channel.
  • the fixed step matches and is fixed with the fixed block.
  • the board body includes three sub-board bodies, and the sub-board bodies are a second upper board body, a middle board body and a second lower board body.
  • the second upper board body, The middle plate body and the second lower plate body are fixedly connected in sequence from top to bottom;
  • a buffer cavity is provided at the connection surface between the second upper plate body and/or the middle plate body, and an air chamber cavity is provided at the connection surface between the middle plate body and/or the second lower plate body.
  • the lower bottom surface of the air chamber cavity is provided with a buffer groove;
  • the second upper plate body and the middle plate body are connected up and down with a second air inlet channel, the second air inlet channel is connected with the air chamber cavity, and the second lower plate body is provided with at least one Discharge the second air outlet channel of the air chamber cavity;
  • the second upper plate body is provided with at least one row of second material channels, and the middle plate body and the second lower plate body are provided with at least one row of third material channels, and the second material channels are connected the buffer cavity and the third material channel;
  • At least one row of fourth material channels are provided through the second upper plate body, the middle plate body and the second lower plate body;
  • the second air outlet channel, the third material channel and the fourth material channel are stacked layer by layer, and the outlet of the second air outlet channel, the third material channel outlet and the fourth material channel outlet are Three concentric circles are formed from the outside to the inside.
  • a second spinneret is installed in the third material channel
  • a third spinneret is installed in the fourth material channel
  • the third spinneret is set In the second spinneret cylinder, the lower ends of the second spinneret cylinder and the third spinneret cylinder are sleeved in the second air outlet channel, and the second air outlet channel, the The second spinneret and the third spinneret form three concentric structures from outside to inside.
  • the outer edge of the buffer groove is located below the first air inlet channel outlet or the second air inlet channel outlet.
  • At least one of the sub-plate bodies is provided with a heating element.
  • the invention provides a spinneret, which includes a plate body.
  • the plate body includes at least two sub-plate bodies.
  • the sub-plate bodies are stacked up and down and fixed together. Between any two sub-plate bodies, A cavity is provided, and a material channel is provided on each sub-plate body.
  • the material channel communicates with the cavity and runs up and down and is collected on the bottom sub-plate body. The outlet of the collected material channel is at the bottom.
  • At least two concentric circular structures are formed on the lower sub-plate body.
  • the hot air surrounds the polymer material and is ejected at the same time, achieving high-speed hot air from each spindle.
  • the filament is blown around and the fiber is stretched.
  • the fiber strands formed have a uniform diameter and no adhesion, which can effectively avoid the generation of fiber strand agglomeration.
  • the spinneret includes three sub-plate bodies to form a structure of three concentric circles, the outer circle can pass hot air, the middle circle can pass polymer material, and the inner circle can pass another polymer material or core liquid.
  • the material, another polymer material or core liquid are ejected at the same time to realize high-speed hot air blowing from the circumference of each filament to stretch the fiber and form a bi-component fiber precursor or hollow fiber, forming a bi-component fiber.
  • the fiber strands or hollow fibers have uniform diameter and no adhesion, which can effectively avoid the generation of fiber strand agglomeration.
  • Figure 1 is a schematic structural diagram of a spinneret provided by an embodiment of the present invention.
  • Figure 2 is a schematic diagram of two concentric circles provided by an embodiment of the present invention.
  • Figure 3 is a schematic structural diagram of another spinneret provided by an embodiment of the present invention.
  • Figure 4 is a schematic diagram of three concentric circles provided by an embodiment of the present invention.
  • Figure 5 is a schematic structural diagram of a spinneret barrel provided by an embodiment of the present invention.
  • Figure 6 is a schematic structural diagram of another spinneret barrel provided by an embodiment of the present invention.
  • Figure 7 is a schematic structural diagram of yet another spinneret barrel provided by an embodiment of the present invention.
  • Figure 8 shows the pitch-based carbon fiber raw filaments ejected from the spinneret in the prior art
  • Figure 9 shows the PP fiber raw filaments ejected from the spinneret in the prior art
  • Figure 10 shows pitch-based carbon fiber raw filaments ejected from a spinneret according to an embodiment of the present invention.
  • Figure 1 is a schematic structural diagram of a spinneret provided by an embodiment of the present invention
  • Figure 2 is a schematic diagram of a structure of two concentric circles provided by an embodiment of the present invention
  • Figure 3 is another spinneret provided by an embodiment of the present invention.
  • Structural schematic diagram
  • Figure 4 is a schematic diagram of a three concentric circle structure provided by an embodiment of the present invention
  • Figure 5 is a schematic structural diagram of a spinneret provided by an embodiment of the present invention
  • Figure 6 is another schematic diagram of a spinneret provided by an embodiment of the present invention.
  • FIGS. 1 to 10 A schematic structural diagram of a spinneret cylinder
  • Figure 7 is a schematic structural diagram of yet another spinneret cylinder provided by an embodiment of the present invention
  • Figure 8 is a schematic diagram of pitch-based carbon fiber precursors ejected from a spinneret in the prior art
  • Figure 9 is a schematic diagram of the prior art spinneret.
  • Figure 10 shows pitch-based carbon fiber raw filaments ejected from a spinneret according to an embodiment of the present invention.
  • the spinneret provided by the embodiment of the present invention will be described in detail below with reference to FIGS. 1 to 10 .
  • the spinneret mainly includes a plate body, and the plate body includes at least two sub-plate bodies 1.
  • the sub-plate bodies 1 are stacked up and down and fixed together.
  • a cavity is provided between any two sub-plate bodies 1.
  • a material channel is provided on each sub-plate body 1. Multiple material channels are connected to the cavity and run up and down. They are collected on the lowermost sub-plate body 1, and the collected material channel outlets form at least two concentric circular structures on the lowermost sub-plate body 1.
  • the above-mentioned divided plate body 1 includes the first upper plate body 11 and the first lower plate body 12 in the first embodiment, and the second upper plate body 13 and the middle plate body 14 in the second embodiment. and the second lower plate body 15;
  • the above-mentioned cavity includes the air chamber cavity 2 in the first embodiment and the air chamber cavity 2 and the buffer cavity 3 in the second embodiment;
  • the above-mentioned material channel includes The first air inlet channel 111, the first material channel 112 and the first air outlet channel 121 in Example 1 and the second air inlet channel 131, second material channel 132, third material channel 141, fourth Material channel 133 and second air outlet channel 151.
  • the outer circular channel can pass hot air
  • the inner circular channel can carry the polymer material
  • the hot air surrounds the polymer material and is sprayed out at the same time.
  • the outer circular channel can pass hot air
  • the middle circular channel can carry polymer materials
  • the inner circular channel can carry another polymer material or core liquid.
  • hot air, polymer material, another polymer material or core liquid are ejected at the same time to achieve high-speed hot air blowing from the circumference of the fiber strands formed by each polymer material, stretching the fibers to form a two-component Fiber strands or hollow fibers form bicomponent fiber strands or hollow fibers with uniform diameter and no adhesion, which can effectively avoid the generation of fiber strands agglomeration.
  • hot air, polymer material, another polymer material or core liquid are ejected at the same time to achieve high-speed hot air blowing from the circumference of the fiber strands formed by each polymer material, stretching the fibers to form a two-component Fiber strands or hollow fibers form bicomponent fiber strands or hollow fibers with uniform diameter and no adhesion, which can effectively avoid the generation of fiber strands agglomeration.
  • there is no turbulence at the air outlet there is no turbulence at the air outlet, and there will be no problem of two or more rows of wire
  • the polymer materials that can be added to the spinneret provided by the embodiment of the present invention include but are not limited to various thermoplastic or thermosetting polymers PA, PEEK, EVA, PP, PE, PET, PBT, PEI, PPS, TPU, TPI, PLA, Asphalt, PI, PF, melamine, etc.
  • a spinneret including two sub-plate bodies 1 and a spinneret including three sub-plate bodies 1 will be described below with reference to the accompanying drawings.
  • the spinneret mainly includes a plate body, which includes two sub-plate bodies 1.
  • the two sub-plate bodies 1 are respectively a first upper plate body 11 and a first lower plate body 12.
  • first upper plate body 11 and the first lower plate body 12 are fixedly connected, wherein the first upper plate body 11 and the first lower plate body 12 can be integrally connected or detachably fixedly connected;
  • a sealing strip/sealing ring or screw locking method can be used to seal the connection.
  • a cavity is provided between any two sub-plate bodies 1.
  • the specific structure is: an air chamber cavity 2 is provided at the connecting surface of the first upper plate body 11 and/or the first lower plate body 12.
  • the lower bottom surface of the chamber 2 is provided with a buffer groove 21 .
  • Each sub-plate body 1 is provided with material channels respectively. Multiple material channels are connected to the cavity and run up and down, and are collected on the lowermost sub-plate body 1.
  • the structure is specifically: the first upper plate body 11 is provided with The first air inlet channel 111. Further, the first air inlet channel 111 can be arranged in two symmetrical rows. The first air inlet channel 111 is connected with the air chamber cavity 2. The two symmetrical rows of the first air inlet channel 111 can be This makes the air inlet into the air chamber cavity 2 more stable, which is beneficial to the stability of the pressure in the air chamber cavity 2 .
  • the first lower plate 12 is defined with at least one row of first air outlet channels 121 for the air chamber cavity 2 .
  • the first air inlet channel 111 communicates with the air chamber cavity 2 and the first air outlet channel 121 and can be used for hot air circulation.
  • the first upper plate body 11 and the first lower plate body 12 are provided with at least one row of first material channels 112, which can be used for polymer material circulation.
  • the collected material channel outlets form at least two concentric structures on the lowermost sub-plate body 1.
  • the specific structure is: the outlet of the first air outlet channel 121 and the outlet of the first material channel 112 are opened from the outside.
  • Two concentric circles (holes within holes) structures are formed inside, as shown in Figure 2.
  • a conventional spinneret has hundreds or thousands of holes arranged in a linear single row.
  • the first material channel 112 of the spinneret provided in this embodiment can be arranged in a single row or multiple rows, or in a single row. Arranged in rows or multiple rows, the spinning effect is not affected by the arrangement of the first material channels 112 .
  • the first spinneret 4 is installed in the first material channel 112 .
  • the first spinneret barrel 4 and the first material channel 112 of the first upper plate body 11 are removably sealed and fixed.
  • a fixing block 42 can be provided outside the top of the first spinneret barrel 4.
  • a fixed step 1121 is provided at the top of a material channel 112. The fixed step 1121 is matched and fixed with the fixed block 42. The fixed block 42 is clamped on the fixed step 1121, which plays a downward limiting role and can effectively prevent the first spinning.
  • the syringe 4 is taken out of the first material channel 112 .
  • the first material channel 112 of the second lower plate body 15 and the first air outlet channel 121 are combined into the same channel, and the first spinneret 4 is sleeved in the first air outlet channel 121 in the first lower plate body 12 Inside.
  • the outlet of the first spinneret 4 and the outlet of the first air outlet channel 121 form two concentric structures from outside to inside, as shown in Figure 2 .
  • the first spinneret 4 is provided.
  • using the first upper plate body 11 of the first material channel 112 to partially fix the first spinneret barrel 4 also provides a basis for the first air outlet channel 121 and the first spinneret barrel 4 to form two stable concentric structures. .
  • outlet end surface of the first spinneret 4 and the outlet endface of the first air outlet channel 121 may be in the same plane, or they may not be in the same plane, and the first spinneret is not included in the same plane. There are two situations in which the outlet end face of 4 protrudes or the outlet end face of the first air outlet channel 121 protrudes.
  • a feed channel 41 is provided in the first spinneret 4, and the feed channel 41 is a through-diameter channel or a reduced-diameter channel. Further, when the feed channel 41 is a reducing channel, it can be divided into two situations. One situation is that, as shown in Figure 5, the feed channel 41 includes a first feed channel 411 and a second feed channel 412. The diameter of the first feed channel 411 is larger than that of the second feed channel 412. The feed port of the first feed channel 411 is connected to the feed pipeline of the extruder, and the discharge port is connected to the feed port of the second feed channel 412.
  • the feed channel 41 is cylindrical with a diameter that gradually decreases downward.
  • the feed channel 41 is a diameter-reducing channel.
  • it is conducive to connecting the feed port to the feed pipeline to facilitate feeding, and the discharge port sprays out fiber strands of suitable thickness; on the other hand, for high temperature and high viscosity polymer materials,
  • the design of the feed channels 41 with different diameters up and down is equivalent to increasing the aspect ratio of the feed channel 41, reducing the extrusion expansion ratio of the fluid, reducing the elastic potential energy of the fluid, and allowing the polymer material fibers to be better stretched.
  • a first inclined surface 43 is provided on the outside of the bottom end of the first spinneret barrel 4
  • a second inclined surface 122 concentric with the first inclined surface 43 is provided on the bottom end of the first air outlet channel 121 .
  • the slopes of the first inclined plane 43 and the second inclined plane 122 may be the same or different, and the diameter of each concentric circle may be large or small; the bottom end of the first spinneret barrel 4 may be pointed or pointed.
  • Flat head Since the hot air outlet has a certain angle with the outlet direction of the polymer material, the hot air will have a better effect on bringing out the polymer material.
  • the bottom end of 121 is provided with concentric first bevel 43 and second bevel 122, which can make the outlet direction of the hot air close to the outlet direction of the polymer material, forming a take-out angle.
  • the main function of the air chamber cavity 2 is to have sufficient space for the hot air to make its pressure and temperature uniform and stable after entering. Therefore, as long as there is an air chamber between the connecting surface of the first upper plate body 11 and the first lower plate body 12,
  • the chamber body 2 includes an air chamber cavity 2 provided on the first upper plate body 11; an air chamber cavity 2 provided on the first lower plate body 12; or an air chamber cavity 2 provided on the first upper plate body 11 and the first lower plate body. 12 is provided with an air chamber cavity 2, and the two air chamber cavities 2 are connected up and down.
  • the hot air since the hot air has a high pressure when it enters the air chamber cavity 2 from the first air inlet channel 111, it will have a certain impact force, which brings certain challenges to the uniformity of the pressure.
  • the lower bottom surface of the air chamber cavity 2 is provided with a buffer groove 21 , and the outer edge of the buffer groove 21 is located below the outlet of the first air inlet channel 111 .
  • the cross section of the buffer groove 21 is arc-shaped. After the hot air is buffered by the buffer groove 21, the impact speed will be greatly weakened, and the impact on the pressure balance in the air chamber 2 will be greatly weakened. It should be noted that when the air chamber cavity 2 is located on the lower bottom surface of the middle plate 14 , the lower bottom surface of the air chamber cavity 2 here refers to the first lower plate body 12 connected to the air chamber cavity 2 top surface.
  • heating elements are provided on the first upper plate body 11 and/or the first lower plate body 12.
  • the heating elements are used to heat or preserve the spinneret to prevent the polymer material from spinning.
  • the decrease in temperature within the plate affects the spinning effect.
  • the heating element may be a heating jacket or a heating rod, wherein the heating jacket may be directly placed around the periphery of the first upper plate body 11 and/or the first lower plate body 12 .
  • the heating element is a heating rod, deep holes can be opened on the first upper plate body 11 and/or the first lower plate body 12, and the heating rods can be embedded in the deep holes for installation, which can provide more effective heating and heat preservation.
  • the high-viscosity pitch-based carbon fiber raw filaments sprayed through the spinneret provided by the embodiment of the present invention have a uniform diameter, no adhesion and agglomeration; the diameter of the high-viscosity pitch-based carbon fiber raw filaments ranges from 12 ⁇ m to 14 ⁇ m; The diameter of fiber protofilaments formed by other polymer materials ranges from 7 ⁇ m to 20 ⁇ m.
  • the fiber protofilaments formed by different polymer materials have different diameters, but the fiber protofilaments formed by each material have the characteristics of uniform diameter;
  • the fiber protofilaments formed by each material have the characteristics of uniform diameter;
  • there is no turbulence at the air outlet and there will be no adhesion of two or more rows of wires.
  • the high-viscosity pitch-based carbon fiber raw filaments ejected from ordinary spinnerets Figure 9
  • the spinneret mainly includes a plate body.
  • the plate body includes three sub-plate bodies 1.
  • the three sub-plate bodies 1 are respectively the second upper plate body 13, the middle plate body 14 and the second lower plate body 15. .
  • the second upper plate body 13, the middle plate body 14 and the second lower plate body 15 are fixedly connected in sequence from top to bottom.
  • the second upper plate body 13, the middle plate body 14 and the second lower plate body 15 may be integrally connected or may be detachably fixedly connected.
  • a sealing strip/sealing ring or screw locking method can be used to seal the connection.
  • a cavity is provided between any two sub-plate bodies 1.
  • the specific structure is: a buffer cavity 3 is provided at the connecting surface of the second upper plate body 13 and/or the middle plate body 14, and the middle plate body 14
  • An air chamber cavity 2 is provided at the connection surface with/or the second lower plate body 15, and a buffer groove 21 is provided on the lower bottom surface of the air chamber cavity 2.
  • Each sub-plate body 1 is provided with material channels respectively. Multiple material channels communicate with the cavity and run up and down, and are collected on the lowermost sub-plate body 1.
  • the structure is specifically: the second upper plate body 13 and the middle
  • the plate body 14 is connected up and down with a second air inlet channel 131.
  • the second air inlet channel 131 can be arranged in two symmetrical rows.
  • the second air inlet channel 131 is connected with the air chamber cavity 2, and the second air inlet channel 131 can be arranged in two symmetrical rows.
  • the second lower plate 15 is defined with at least one row of second air outlet channels 151 connected to the air chamber cavity 2 .
  • the second air inlet channel 131 communicates with the air chamber cavity 2 and the second air outlet channel 151 and can be used for hot air circulation.
  • the second upper plate body 13 is provided with at least one row of second material channels 132. Further, the second material channels 132 can be arranged in two paired rows, that is, the second upper plate body 13 is provided with at least one pair of second rows. Two material channels 132.
  • the paired second material channels 132 can make the polymer material flow in the buffer cavity 3 more evenly when the polymer material is fed into it.
  • At least one row of third material channels 141 is provided through the middle plate body 14 and the second lower plate body 15 .
  • the second material channel 132 communicates with the buffer cavity 3 and the third material channel 141 and can be used for polymer material circulation.
  • the second upper plate body 13, the middle plate body 14 and the second lower plate body 15 are provided with at least one row of fourth material channels 133, which can be used for the circulation of another polymer material or core liquid.
  • the collected material channel outlets form at least two concentric structures on the lowermost sub-plate body 1.
  • the specific structures are: the second air outlet channel 151, the third material channel 141 and the fourth material channel 133.
  • the outlet of the second air outlet channel 151, the outlet of the third material channel 141 and the outlet of the fourth material channel 133 form three concentric circles (holes inside holes and then holes inside) structures from outside to inside, as shown in Figure 4 .
  • the three concentric circular structures of the spinneret provided in this embodiment can be arranged in a single row or multiple rows in straight lines, or in a single row or multiple rows in curves.
  • the spinning effect is not affected by the nozzle.
  • the arrangement is affected.
  • the second spinneret 5 is installed in the third material channel 141
  • the third spinneret 6 is installed in the fourth material channel 133.
  • the second spinneret barrel 5 and the middle plate body 14 of the middle plate body 14 are sealed and fixed in a removable manner.
  • a fixing block 42 can be provided outside the top of the second spinneret barrel 5, and the third material channel
  • the top of 141 is provided with a fixed step 1121.
  • the fixed step 1121 is matched and fixed with the fixed block 42.
  • the fixed block 42 is clamped on the fixed step 1121, which plays a downward limiting role and can effectively prevent the second spinneret 5 Be taken out of the third material channel 141.
  • the third material channel 141 and the fourth material channel 133 of the middle plate body 14 are combined into the same channel, and the third material channel 141 and the second air outlet channel 151 of the second lower plate body 15 are combined into the same channel.
  • the second spinneret 5 is set in the second air outlet channel 151 in part of the second lower plate body 15 .
  • the upper part of the third spinneret 6 is fixed in the fourth material channel 133 of the second upper plate body 13, and the lower part of the third spinneret 6 is set in the second spinneret 5.
  • a fixed block 42 is provided at the top of the third spinneret barrel 6, and a fixed step 1121 is provided at the top of the fourth material channel 133.
  • the fixed step 1121 is matched and fixed with the fixed block 42, and the fixed block 42 is clamped on the fixed step 1121.
  • the second air outlet channel 151, the second spinneret 5 and the third spinneret 6 form three concentric structures from outside to inside, as shown in Figure 4.
  • outlet end surface of the second spinneret 5, the outlet endface of the third spinneret 6 and the outlet endface of the second air outlet channel 151 may be in one plane, or may not be in the same plane.
  • the second spinneret 5 and the third spinneret 6 are respectively provided with first bevels 43 on the outside of their bottom ends, and the bottom end of the second air outlet channel 151 is provided with the first bevel 43 Concentric second slope 122 .
  • the arrangement of the first inclined surface 43 and the second inclined surface 122 can make the hot air better bring out the polymer material and the two polymer materials can be better wrapped together.
  • a buffer cavity 3 is provided at the connecting surface of the second upper plate body 13 and/or the middle plate body 14, including a buffer cavity 3 provided in the second upper plate body 13; 14 is provided with a buffer cavity 3; or the second upper plate body 13 and the middle plate body 14 are respectively provided with buffer cavities 3, and the two buffer cavities 3 are connected up and down.
  • An air chamber cavity 2 is provided at the connecting surface of the middle plate body 14 and/or the second lower plate body 15, including: an air chamber cavity 2 is provided in the second lower plate body 15; an air chamber is provided in the middle plate body 14 Cavity 2; or an air chamber cavity 2 is separately provided on the second lower plate body 15 and the middle plate body 14, and the two air chamber cavities 2 are connected up and down.
  • the lower bottom surface of the air chamber cavity 2 is provided with a buffer groove 21 , the buffer groove 21 has an arc-shaped cross-section, and the outer edge of the buffer groove 21 is located at the outlet of the second air inlet channel 131 below.
  • the lower bottom surface of the air chamber cavity 2 here refers to the second lower plate body 15 connected to the air chamber cavity 2 . top surface.
  • heating elements are provided on the second upper plate body 13, the middle plate body 14 and/or the second lower plate body 15.
  • the heating elements are used to heat or preserve the spinneret to prevent polymerization.
  • the temperature reduction of the material in the spinneret affects the spinning effect.
  • connection should be understood in a broad sense.
  • it can be a mechanical connection or an electrical connection, or it can be an internal connection between two components, or it can be a direct connection. It can also be an indirect connection through an intermediary.
  • the specific meaning of the above terms can be understood according to the specific situation.
  • the terms “comprises”, “comprising” or any other variation thereof are intended to cover a non-exclusive inclusion such that a circuit structure, article or device including a list of elements includes not only those elements but also other elements not expressly listed , or also includes elements inherent to such articles or equipment.
  • Relational terms such as “first” and “second” are used merely to distinguish one entity or operation from another entity or operation and do not necessarily require or imply the existence of any such entity or operation between those entities or operations. Actual relationship or sequence. Additionally, as used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)

Abstract

A spinneret plate, comprising a plate body, wherein the plate body comprises at least two sub-plate bodies, which are vertically stacked and fixed together; a cavity is formed between any two sub-plate bodies; a material channel is respectively formed in each sub-plate body; the material channels are in communication with the cavities, vertically penetrate the sub-plate bodies, and converge on the bottom-most sub-plate body; and outlets of the converged material channels form at least two concentric circle structures on the bottom-most sub-plate body. A monocomponent fiber precursor, a bicomponent fiber precursor, a multi-component fiber precursor and a hollow fiber can be sprayed out by means of the spinneret plate, the fiber precursors sprayed out by the spinneret plate have uniform diameters and are free of adhesion, and there is also no adhesion under the condition of double rows of through holes or multiple rows of through holes.

Description

一种喷丝板a spinneret 技术领域Technical field
本发明属于纺丝技术领域,尤其涉及一种喷丝板。The invention belongs to the technical field of spinning, and in particular relates to a spinneret.
背景技术Background technique
熔喷机是采用熔喷法将树脂切片或树脂颗粒制成纤维网的一步法成布设备,所制成的纤网一般用于过滤材料、吸油材料、卫生材料等方面。喷丝板是熔喷机的关键部件,熔喷法非织造布的均匀度与喷丝板设计、制造有密切关系。The melt-blown machine is a one-step cloth-making equipment that uses the melt-blown method to make resin slices or resin particles into fiber webs. The resulting fiber webs are generally used in filter materials, oil-absorbing materials, sanitary materials, etc. The spinneret is a key component of the melt-blown machine. The uniformity of melt-blown nonwovens is closely related to the design and manufacturing of the spinneret.
现在的熔喷喷丝板,是几百几千个孔直线的排列共同形成一个喷丝单元,聚合物物料从每个孔内喷出,两边有风板,高速热空气从每根丝的左右两边吹过,拉伸纤维。如图8和图9所示,现有的喷丝板存在以下缺点:1、喷出的单丝,直径不均匀(如图8);2、邻近的丝容易粘连(如图9);3、做成双排通孔或多排通孔的情况下,出风口有紊流,造成两排或多排丝粘连,严重影响产品质量;4、喷高粘度的聚合物物料时,纤维原丝容易形成结块(如图9),另外,风板上如果粘上聚合物物料,不易清理;5、只能喷制出单组分、实心的纤维原丝。The current melt-blown spinneret has hundreds of thousands of holes arranged in a straight line to form a spinneret unit. The polymer material is ejected from each hole. There are air plates on both sides, and high-speed hot air flows from the left and right sides of each filament. The sides are blown over, stretching the fibers. As shown in Figures 8 and 9, the existing spinnerets have the following shortcomings: 1. The diameter of the ejected single filaments is uneven (Figure 8); 2. Adjacent filaments are prone to adhesion (Figure 9); 3 , when making double rows of through holes or multiple rows of through holes, there will be turbulent flow at the air outlet, causing two or more rows of filaments to stick together, seriously affecting product quality; 4. When spraying high-viscosity polymer materials, the fiber strands will It is easy to form agglomerates (as shown in Figure 9). In addition, if polymer materials are stuck on the air board, it is difficult to clean; 5. Only single-component, solid fiber strands can be sprayed.
发明内容Contents of the invention
为了解决以上技术问题,本发明提供了一种喷丝板。In order to solve the above technical problems, the present invention provides a spinneret.
根据本发明提供的一种喷丝板,包括板体,所述板体包括至少两个分板体,所述分板体上下叠放固定在一起,任意两个所述分板体之间开设有腔体,每个所述分板体上分别开设有物料通道,所述物料通道连通所述腔体上下贯通在最下面的所述分板体上汇集,汇集后的所述物料通道出口在最下面的所述分板体上形成至少两个同心圆结构。A spinneret provided according to the present invention includes a plate body. The plate body includes at least two sub-plate bodies. The sub-plate bodies are stacked up and down and fixed together. There is an opening between any two of the sub-plate bodies. There is a cavity, and a material channel is provided on each of the sub-plate bodies. The material channels are connected to the cavity and run up and down, and are collected on the bottom sub-plate body. The outlet of the collected material channel is at At least two concentric circular structures are formed on the lowermost sub-plate body.
在本发明的一些实施例中,所述板体包括两个分板体,所述分板体为第一上板体和第一下板体,所述第一上板体和所述第一下板体固定连接;In some embodiments of the present invention, the board body includes two divided plate bodies, the divided plate bodies are a first upper plate body and a first lower plate body, and the first upper plate body and the first lower plate body are The lower plate body is fixedly connected;
所述第一上板体和\或所述第一下板体连接面处开设有气室腔体,所述气室腔体的下底面设有缓冲凹槽;An air chamber cavity is provided at the connecting surface of the first upper plate body and/or the first lower plate body, and a buffer groove is provided on the lower bottom surface of the air chamber cavity;
所述第一上板体开设有第一进风通道,所述第一进风通道与所述气室腔体连通,所述第一下板体开设有至少一排与所述气室腔体第一出风通道;The first upper plate body is provided with a first air inlet channel, the first air inlet channel is connected with the air chamber cavity, and the first lower plate body is provided with at least one row connected with the air chamber cavity. The first air outlet channel;
所述第一上板体和所述第一下板体上下贯通的设有至少一排第一物料通道;The first upper plate body and the first lower plate body are provided with at least one row of first material channels that penetrate up and down;
所述第一出风通道的出口与所述第一物料通道的出口从外到内形成两个同心圆结构。The outlet of the first air outlet channel and the outlet of the first material channel form two concentric circular structures from outside to inside.
在本发明的一些实施例中,所述第一物料通道内安装有第一喷丝针筒,所述第一喷丝针筒的出口与所述第一出风通道的出口从外到内形成两个同心圆结构。In some embodiments of the present invention, a first spinneret is installed in the first material channel, and the outlet of the first spinneret and the outlet of the first air outlet channel are formed from outside to inside. Two concentric circle structures.
在本发明的一些实施例中,所述第一喷丝针筒内开设有进料通道,所述进料通道为通径通道或者为缩径通道。In some embodiments of the present invention, a feed channel is provided in the first spinneret barrel, and the feed channel is a through-diameter channel or a reduced-diameter channel.
在本发明的一些实施例中,所述第一喷丝针筒顶端外部设有固定块,所述第一物料通道顶端设有固定台阶,所述固定台阶与所述固定块匹配固定。In some embodiments of the present invention, a fixed block is provided on the top of the first spinneret barrel, and a fixed step is provided on the top of the first material channel. The fixed step matches and is fixed with the fixed block.
在本发明的一些实施例中,所述板体包括三个分板体,所述分板体为第二上板体、中间板体和第二下板体,所述第二上板体、所述中间板体和所述第二下板体从上到下依次固定连接;In some embodiments of the present invention, the board body includes three sub-board bodies, and the sub-board bodies are a second upper board body, a middle board body and a second lower board body. The second upper board body, The middle plate body and the second lower plate body are fixedly connected in sequence from top to bottom;
所述第二上板体和\或所述中间板体连接面处开设有缓冲腔体,所述中间板体和\或所述第 二下板体连接面处开设有气室腔体,所述气室腔体的下底面设有缓冲凹槽;A buffer cavity is provided at the connection surface between the second upper plate body and/or the middle plate body, and an air chamber cavity is provided at the connection surface between the middle plate body and/or the second lower plate body. The lower bottom surface of the air chamber cavity is provided with a buffer groove;
所述第二上板体和所述中间板体上下连通开设有第二进风通道,所述第二进风通道与所述气室腔体连通,所述第二下板体开设有至少一排与所述气室腔体第二出风通道;The second upper plate body and the middle plate body are connected up and down with a second air inlet channel, the second air inlet channel is connected with the air chamber cavity, and the second lower plate body is provided with at least one Discharge the second air outlet channel of the air chamber cavity;
所述第二上板体上开设有至少一排第二物料通道,所述中间板体和所述第二下板体贯通的设有至少一排第三物料通道,所述第二物料通道连通所述缓冲腔体和所述第三物料通道;The second upper plate body is provided with at least one row of second material channels, and the middle plate body and the second lower plate body are provided with at least one row of third material channels, and the second material channels are connected the buffer cavity and the third material channel;
所述第二上板体、所述中间板体和所述第二下板体贯通的设有至少一排第四物料通道;At least one row of fourth material channels are provided through the second upper plate body, the middle plate body and the second lower plate body;
所述第二出风通道、所述第三物料通道和所述第四物料通道层层套装,所述第二出风通道出口、所述第三物料通道出口和所述第四物料通道出口处从外到内形成三个同心圆结构。The second air outlet channel, the third material channel and the fourth material channel are stacked layer by layer, and the outlet of the second air outlet channel, the third material channel outlet and the fourth material channel outlet are Three concentric circles are formed from the outside to the inside.
在本发明的一些实施例中,所述第三物料通道内安装有第二喷丝针筒,所述第四物料通道内安装有第三喷丝针筒,所述第三喷丝针筒套装在所述第二喷丝针筒内,所述第二喷丝针筒和所述第三喷丝针筒下端套装在所述第二出风通道内,所述第二出风通道、所述第二喷丝针筒和所述第三喷丝针筒从外到内形成三个同心圆结构。In some embodiments of the present invention, a second spinneret is installed in the third material channel, a third spinneret is installed in the fourth material channel, and the third spinneret is set In the second spinneret cylinder, the lower ends of the second spinneret cylinder and the third spinneret cylinder are sleeved in the second air outlet channel, and the second air outlet channel, the The second spinneret and the third spinneret form three concentric structures from outside to inside.
在本发明的一些实施例中,所述缓冲凹槽的外侧边位于第一进风通道出口或第二进风通道出口的下方。In some embodiments of the present invention, the outer edge of the buffer groove is located below the first air inlet channel outlet or the second air inlet channel outlet.
在本发明的一些实施例中,至少一个所述分板体上设有加热元件。In some embodiments of the invention, at least one of the sub-plate bodies is provided with a heating element.
基于上述实施内容可见,本发明提供的一种喷丝板,包括板体,所述板体包括至少两个分板体,分板体上下叠放固定在一起,任意两个分板体之间开设有腔体,每个分板体上分别开设有物料通道,所述物料通道连通所述腔体上下贯通在最下面的所述分板体上汇集,汇集后的所述物料通道出口在最下面的所述分板体上形成至少两个同心圆结构。当喷丝板包括两个分板体形成两个同心圆的结构时,可以使外圆通热空气、内圆走聚合物物料,热空气包围聚合物物料同时喷出,实现高速热空气从每根丝的环周吹过,拉伸纤维,形成的纤维原丝直径均匀、没有粘连,可以有效的避免纤维原丝结块的产生。当喷丝板包括三个分板体形成三个同心圆的结构时,可以使外圆通热空气、中间圆走聚合物物料、内圆走另一种聚合物物料或者芯液,热空气、聚合物物料、另一种聚合物物料或芯液同时喷出,实现高速热空气从每根丝的环周吹过,拉伸纤维,形成双组份纤维原丝或者中空纤维,形成的双组份纤维原丝或者中空纤维直径均匀、没有粘连,可以有效的避免纤维原丝结块的产生。另外,双排或多排物料通道的情况下,出风口处没有紊流,也不会出现造成两排或多排丝粘连的问题。Based on the above implementation content, it can be seen that the invention provides a spinneret, which includes a plate body. The plate body includes at least two sub-plate bodies. The sub-plate bodies are stacked up and down and fixed together. Between any two sub-plate bodies, A cavity is provided, and a material channel is provided on each sub-plate body. The material channel communicates with the cavity and runs up and down and is collected on the bottom sub-plate body. The outlet of the collected material channel is at the bottom. At least two concentric circular structures are formed on the lower sub-plate body. When the spinneret includes two sub-plate bodies to form a structure of two concentric circles, hot air can be passed through the outer circle and the polymer material can be carried through the inner circle. The hot air surrounds the polymer material and is ejected at the same time, achieving high-speed hot air from each spindle. The filament is blown around and the fiber is stretched. The fiber strands formed have a uniform diameter and no adhesion, which can effectively avoid the generation of fiber strand agglomeration. When the spinneret includes three sub-plate bodies to form a structure of three concentric circles, the outer circle can pass hot air, the middle circle can pass polymer material, and the inner circle can pass another polymer material or core liquid. Hot air, polymerization The material, another polymer material or core liquid are ejected at the same time to realize high-speed hot air blowing from the circumference of each filament to stretch the fiber and form a bi-component fiber precursor or hollow fiber, forming a bi-component fiber. The fiber strands or hollow fibers have uniform diameter and no adhesion, which can effectively avoid the generation of fiber strand agglomeration. In addition, in the case of double-row or multi-row material channels, there is no turbulence at the air outlet, and there will be no problem of two or more rows of wires sticking together.
应当理解的是,以上的一般描述和后文的细节描述仅是示例性和解释性的,并不能限制本申请。It should be understood that the above general description and the following detailed description are only exemplary and explanatory, and do not limit the present application.
附图说明Description of the drawings
为了更清楚地说明本申请的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,对于本领域普通技术人员而言,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the technical solutions of the present application more clearly, the drawings required to be used in the embodiments will be briefly introduced below. Obviously, for those of ordinary skill in the art, without exerting creative efforts, Additional drawings can be obtained from these drawings.
图1为本发明实施例提供的一种喷丝板结构示意图;Figure 1 is a schematic structural diagram of a spinneret provided by an embodiment of the present invention;
图2为本发明实施例提供的一种两个同心圆构示意图;Figure 2 is a schematic diagram of two concentric circles provided by an embodiment of the present invention;
图3为本发明实施例提供的另一种喷丝板结构示意图;Figure 3 is a schematic structural diagram of another spinneret provided by an embodiment of the present invention;
图4为本发明实施例提供的一种三个同心圆构示意图;Figure 4 is a schematic diagram of three concentric circles provided by an embodiment of the present invention;
图5为本发明实施例提供的一种喷丝针筒结构示意图;Figure 5 is a schematic structural diagram of a spinneret barrel provided by an embodiment of the present invention;
图6为本发明实施例提供的另一种喷丝针筒结构示意图;Figure 6 is a schematic structural diagram of another spinneret barrel provided by an embodiment of the present invention;
图7为本发明实施例提供的再一种喷丝针筒结构示意图;Figure 7 is a schematic structural diagram of yet another spinneret barrel provided by an embodiment of the present invention;
图8为现有技术喷丝板喷出的沥青基碳纤维原丝;Figure 8 shows the pitch-based carbon fiber raw filaments ejected from the spinneret in the prior art;
图9为现有技术喷丝板喷出的PP纤维原丝;Figure 9 shows the PP fiber raw filaments ejected from the spinneret in the prior art;
图10为本发明实施例提供的一种喷丝板喷出的沥青基碳纤维原丝。Figure 10 shows pitch-based carbon fiber raw filaments ejected from a spinneret according to an embodiment of the present invention.
附图标号说明:Explanation of reference numbers:
1-分板体;11-第一上板体;12-第一下板体;13-第二上板体;14-中间板体;15-第二下板体;111-第一进风通道;112-第一物料通道;121-第一出风通道;122-第二斜面;131-第二进风通道;132-第二物料通道;133-第四物料通道;141-第三物料通道;151-第二出风通道;1121-固定台阶;1-sub-board body; 11-first upper board body; 12-first lower board body; 13-second upper board body; 14-middle board body; 15-second lower board body; 111-first air inlet Channel; 112-the first material channel; 121-the first air outlet channel; 122-the second slope; 131-the second air inlet channel; 132-the second material channel; 133-the fourth material channel; 141-the third material Channel; 151-second air outlet channel; 1121-fixed steps;
2-气室腔体;21-缓冲凹槽;2-Air chamber cavity; 21-Buffer groove;
3-缓冲腔体;3-Buffer cavity;
4-第一喷丝针筒;41-进料通道;411-第一进料通道;412-第二进料通道;42-固定块;43-第一斜面;4-First spinneret; 41-Feeding channel; 411-First feeding channel; 412-Second feeding channel; 42-Fixed block; 43-First bevel;
5-第二喷丝针筒;6-第三喷丝针筒。5-The second spinneret; 6-The third spinneret.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本申请中的技术方案,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。In order to enable those skilled in the art to better understand the technical solutions in this application, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described The embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
图1为本发明实施例提供的一种喷丝板结构示意图;图2为本发明实施例提供的一种两个同心圆构示意图;图3为本发明实施例提供的另一种喷丝板结构示意图;图4为本发明实施例提供的一种三个同心圆构示意图;图5为本发明实施例提供的一种喷丝针筒结构示意图;图6为本发明实施例提供的另一种喷丝针筒结构示意图;图7为本发明实施例提供的再一种喷丝针筒结构示意图;图8为现有技术喷丝板喷出的沥青基碳纤维原丝;图9为现有技术喷丝板喷出的PP纤维原丝;图10为本发明实施例提供的一种喷丝板喷出的沥青基碳纤维原丝。下面结合图1~图10对本发明实施例提供的喷丝板进行详细的说明。Figure 1 is a schematic structural diagram of a spinneret provided by an embodiment of the present invention; Figure 2 is a schematic diagram of a structure of two concentric circles provided by an embodiment of the present invention; Figure 3 is another spinneret provided by an embodiment of the present invention. Structural schematic diagram; Figure 4 is a schematic diagram of a three concentric circle structure provided by an embodiment of the present invention; Figure 5 is a schematic structural diagram of a spinneret provided by an embodiment of the present invention; Figure 6 is another schematic diagram of a spinneret provided by an embodiment of the present invention. A schematic structural diagram of a spinneret cylinder; Figure 7 is a schematic structural diagram of yet another spinneret cylinder provided by an embodiment of the present invention; Figure 8 is a schematic diagram of pitch-based carbon fiber precursors ejected from a spinneret in the prior art; Figure 9 is a schematic diagram of the prior art spinneret. PP fiber raw filaments ejected from a technical spinneret; Figure 10 shows pitch-based carbon fiber raw filaments ejected from a spinneret according to an embodiment of the present invention. The spinneret provided by the embodiment of the present invention will be described in detail below with reference to FIGS. 1 to 10 .
如图1~图4所示,喷丝板主要包括板体,板体包括至少两个分板体1。As shown in Figures 1 to 4, the spinneret mainly includes a plate body, and the plate body includes at least two sub-plate bodies 1.
具体的,分板体1上下叠放固定在一起,任意两个分板体1之间开设有腔体,每个分板体1上分别开设有物料通道,多个物料通道连通腔体上下贯通在最下面的分板体1上汇集,汇集后的物料通道出口在最下面的分板体1上形成至少两个同心圆结构。Specifically, the sub-plate bodies 1 are stacked up and down and fixed together. A cavity is provided between any two sub-plate bodies 1. A material channel is provided on each sub-plate body 1. Multiple material channels are connected to the cavity and run up and down. They are collected on the lowermost sub-plate body 1, and the collected material channel outlets form at least two concentric circular structures on the lowermost sub-plate body 1.
需要说明的是,以上所述的分板体1包括实施例一中的第一上板体11和第一下板体12以及第二实施例中的第二上板体13、中间板体14和第二下板体15;以上所述的腔体包括实施例一中的气室腔体2以及实施例二中的气室腔体2和缓冲腔体3;以上所述的物料通道包括实施例一中的第一进风通道111、第一物料通道112和第一出风通道121以及实施例二中的第二进风通道131、第二物料通道132、第三物料通道141、第四物料通道133和第二出风通道151。It should be noted that the above-mentioned divided plate body 1 includes the first upper plate body 11 and the first lower plate body 12 in the first embodiment, and the second upper plate body 13 and the middle plate body 14 in the second embodiment. and the second lower plate body 15; the above-mentioned cavity includes the air chamber cavity 2 in the first embodiment and the air chamber cavity 2 and the buffer cavity 3 in the second embodiment; the above-mentioned material channel includes The first air inlet channel 111, the first material channel 112 and the first air outlet channel 121 in Example 1 and the second air inlet channel 131, second material channel 132, third material channel 141, fourth Material channel 133 and second air outlet channel 151.
更具体的,当喷丝板包括两个分板体1形成两个同心圆的结构时,可以使外圆通道通热空气、内圆通道走聚合物物料,热空气包围聚合物物料同时喷出,实现高速热空气从每根丝的环周吹过,拉伸纤维,形成的纤维原丝直径均匀、没有粘连,可以有效的避免纤维原丝结块的产生。当喷丝板包括三个分板体1形成两个同心圆的结构时,可以使外圆通道通热空气、中间圆通道走聚合物物料、内圆通道走另一种聚合物物料或者芯液,热空气、聚合物物料、 另一种聚合物物料或芯液同时喷出,实现高速热空气从每根聚合物物料形成的纤维原丝的环周吹过,拉伸纤维,形成双组份纤维原丝或者中空纤维,形成的双组份纤维原丝或者中空纤维直径均匀、没有粘连,可以有效的避免纤维原丝结块的产生。另外,双排或多排物料通道的情况下,出风口处没有紊流,也不会出现造成两排或多排丝粘连的问题。More specifically, when the spinneret includes two sub-plate bodies 1 to form a structure of two concentric circles, the outer circular channel can pass hot air, the inner circular channel can carry the polymer material, and the hot air surrounds the polymer material and is sprayed out at the same time. , realize high-speed hot air blowing from the circumference of each filament, stretching the fiber, and forming fiber strands with uniform diameter and no adhesion, which can effectively avoid the occurrence of fiber strand agglomeration. When the spinneret includes three sub-plate bodies 1 to form a structure of two concentric circles, the outer circular channel can pass hot air, the middle circular channel can carry polymer materials, and the inner circular channel can carry another polymer material or core liquid. , hot air, polymer material, another polymer material or core liquid are ejected at the same time to achieve high-speed hot air blowing from the circumference of the fiber strands formed by each polymer material, stretching the fibers to form a two-component Fiber strands or hollow fibers form bicomponent fiber strands or hollow fibers with uniform diameter and no adhesion, which can effectively avoid the generation of fiber strands agglomeration. In addition, in the case of double-row or multi-row material channels, there is no turbulence at the air outlet, and there will be no problem of two or more rows of wires sticking together.
本发明实施例提供的喷丝板可以加入的聚合物物料包括但不仅限于各种热塑性或热固性聚合物PA、PEEK、EVA、PP、PE、PET、PBT、PEI、PPS、TPU、TPI、PLA、沥青、PI、PF、三聚氰胺等。The polymer materials that can be added to the spinneret provided by the embodiment of the present invention include but are not limited to various thermoplastic or thermosetting polymers PA, PEEK, EVA, PP, PE, PET, PBT, PEI, PPS, TPU, TPI, PLA, Asphalt, PI, PF, melamine, etc.
以下结合附图分别举例分别说明包括两个分板体1的喷丝板和包括三个分板体1的喷丝板。A spinneret including two sub-plate bodies 1 and a spinneret including three sub-plate bodies 1 will be described below with reference to the accompanying drawings.
实施例一:Example 1:
如图1所示,喷丝板主要包括板体,板体包括两个分板体1,两个分板体1分别为第一上板体11和第一下板体12。As shown in Figure 1, the spinneret mainly includes a plate body, which includes two sub-plate bodies 1. The two sub-plate bodies 1 are respectively a first upper plate body 11 and a first lower plate body 12.
具体的,第一上板体11和第一下板体12固定连接,其中第一上板体11和第一下板体12可以是一体连接,也可以是可拆卸的固定连接;第一上板体11和第一下板体12可拆卸连接时,为了防止漏气漏料,可以采用密封条/密封圈或者螺丝锁紧方式密封连接。Specifically, the first upper plate body 11 and the first lower plate body 12 are fixedly connected, wherein the first upper plate body 11 and the first lower plate body 12 can be integrally connected or detachably fixedly connected; When the plate body 11 and the first lower plate body 12 are detachably connected, in order to prevent air leakage and material leakage, a sealing strip/sealing ring or screw locking method can be used to seal the connection.
任意两个分板体1之间开设有腔体,在本实施例中具体结构为:第一上板体11和\或第一下板体12连接面处开设有气室腔体2,气室腔体2的下底面设有缓冲凹槽21。A cavity is provided between any two sub-plate bodies 1. In this embodiment, the specific structure is: an air chamber cavity 2 is provided at the connecting surface of the first upper plate body 11 and/or the first lower plate body 12. The lower bottom surface of the chamber 2 is provided with a buffer groove 21 .
每个分板体1上分别开设有物料通道,多个物料通道连通腔体上下贯通在最下面的分板体1上汇集,在本实施例中结构具体为:第一上板体11开设有第一进风通道111,进一步的,第一进风通道111可以为对称的两排排布,第一进风通道111与气室腔体2连通,对称的两排第一进风通道111可以使得气室腔体2的进风更加稳定,有利于气室腔体2内的压力稳定。第一下板体12开设有至少一排与气室腔体2第一出风通道121。第一进风通道111连通气室腔体2和第一出风通道121,可以用于热空气流通。第一上板体11和第一下板体12贯通的设有至少一排第一物料通道112,可以用于聚合物物料流通。Each sub-plate body 1 is provided with material channels respectively. Multiple material channels are connected to the cavity and run up and down, and are collected on the lowermost sub-plate body 1. In this embodiment, the structure is specifically: the first upper plate body 11 is provided with The first air inlet channel 111. Further, the first air inlet channel 111 can be arranged in two symmetrical rows. The first air inlet channel 111 is connected with the air chamber cavity 2. The two symmetrical rows of the first air inlet channel 111 can be This makes the air inlet into the air chamber cavity 2 more stable, which is beneficial to the stability of the pressure in the air chamber cavity 2 . The first lower plate 12 is defined with at least one row of first air outlet channels 121 for the air chamber cavity 2 . The first air inlet channel 111 communicates with the air chamber cavity 2 and the first air outlet channel 121 and can be used for hot air circulation. The first upper plate body 11 and the first lower plate body 12 are provided with at least one row of first material channels 112, which can be used for polymer material circulation.
汇集后的物料通道出口在最下面的分板体1上形成至少两个同心圆结构,在本实施例中具体结构为:第一出风通道121的出口与第一物料通道112的出口从外到内形成两个同心圆(孔套孔)结构,如图2所示。The collected material channel outlets form at least two concentric structures on the lowermost sub-plate body 1. In this embodiment, the specific structure is: the outlet of the first air outlet channel 121 and the outlet of the first material channel 112 are opened from the outside. Two concentric circles (holes within holes) structures are formed inside, as shown in Figure 2.
需要说明的是,常规的喷丝板是成百上千个孔直线单排排列,本实施例提供的喷丝板的第一物料通道112可以是单排或多排直线排列,也可以是单排或多排曲线排列,喷丝效果不受第一物料通道112的排列方式影响。It should be noted that a conventional spinneret has hundreds or thousands of holes arranged in a linear single row. The first material channel 112 of the spinneret provided in this embodiment can be arranged in a single row or multiple rows, or in a single row. Arranged in rows or multiple rows, the spinning effect is not affected by the arrangement of the first material channels 112 .
在本发明的一些实施例中,第一物料通道112内安装有第一喷丝针筒4。其中,第一喷丝针筒4与第一上板体11部分的第一物料通道112可取放的密封固定,进一步的,可以在第一喷丝针筒4顶端外部设有固定块42,第一物料通道112顶端设有固定台阶1121,固定台阶1121与固定块42匹配固定,将固定块42卡放在固定台阶1121上,起到向下的限位作用,可以有效的防止第一喷丝针筒4被带离出第一物料通道112。第二下板体15部分的第一物料通道112与第一出风通道121合为同一个通道,第一喷丝针筒4在第一下板体12的部分套装在第一出风通道121内。第一喷丝针筒4的出口与第一出风通道121的出口从外到内形成两个同心圆结构,如图2所示。第一喷丝针筒4设置,一方面,在第一上板体11和第一下板体12上实现打第一物料通道112时较简单方便;另一方面,第一喷丝针筒4属于可替换部件,有损坏或者老化时可以方便更换。并且利用第一物料通道112的第一上板体11部分固定第一喷丝针筒4也为第一出风通道121与第一喷丝针筒4形成稳定的两个同心圆结构提供了基础。In some embodiments of the present invention, the first spinneret 4 is installed in the first material channel 112 . Among them, the first spinneret barrel 4 and the first material channel 112 of the first upper plate body 11 are removably sealed and fixed. Furthermore, a fixing block 42 can be provided outside the top of the first spinneret barrel 4. A fixed step 1121 is provided at the top of a material channel 112. The fixed step 1121 is matched and fixed with the fixed block 42. The fixed block 42 is clamped on the fixed step 1121, which plays a downward limiting role and can effectively prevent the first spinning. The syringe 4 is taken out of the first material channel 112 . The first material channel 112 of the second lower plate body 15 and the first air outlet channel 121 are combined into the same channel, and the first spinneret 4 is sleeved in the first air outlet channel 121 in the first lower plate body 12 Inside. The outlet of the first spinneret 4 and the outlet of the first air outlet channel 121 form two concentric structures from outside to inside, as shown in Figure 2 . The first spinneret 4 is provided. On the one hand, it is simpler and more convenient to realize the first material channel 112 on the first upper plate body 11 and the first lower plate body 12; on the other hand, the first spinneret 4 It is a replaceable part and can be easily replaced if it is damaged or aged. Furthermore, using the first upper plate body 11 of the first material channel 112 to partially fix the first spinneret barrel 4 also provides a basis for the first air outlet channel 121 and the first spinneret barrel 4 to form two stable concentric structures. .
需要说明的是,第一喷丝针筒4的出口端面与第一出风通道121的出口端面可以在一个平面内,也可以不在一个平面内,其中不在一个平面内包括第一喷丝针筒4的出口端面凸出或者第一出风通道121的出口端面凸出两种情况。It should be noted that the outlet end surface of the first spinneret 4 and the outlet endface of the first air outlet channel 121 may be in the same plane, or they may not be in the same plane, and the first spinneret is not included in the same plane. There are two situations in which the outlet end face of 4 protrudes or the outlet end face of the first air outlet channel 121 protrudes.
在本发明的一些实施例中,如图5~7所示,第一喷丝针筒4内开设有进料通道41,进料通道41为通径通道或者为缩径通道。进一步的,进料通道41为缩径通道时又可以分为两种情况,一种情况是,如图5所示,进料通道41包括第一进料通道411和第二进料通道412,第一进料通道411的直径大于第二进料通道412,第一进料通道411进料口与挤出机的进料管线连通、出料口与第二进料通道412的进料口连通;另一种情况是,如图6所示,进料通道41为直径向下逐渐缩小的圆筒形。进料通道41为缩径通道,一方面,有利于进料口连通进料管线方便进料,出料口喷出合适粗细的纤维原丝;另一方面,对于高温高粘的聚合物物料,此上下不同直径的进料通道41的设计相当于增加了进料通道41的长径比,降低流体的挤出膨大比,降低流体的弹性势能,使聚合物物料纤维更好的被拉伸。In some embodiments of the present invention, as shown in Figures 5 to 7, a feed channel 41 is provided in the first spinneret 4, and the feed channel 41 is a through-diameter channel or a reduced-diameter channel. Further, when the feed channel 41 is a reducing channel, it can be divided into two situations. One situation is that, as shown in Figure 5, the feed channel 41 includes a first feed channel 411 and a second feed channel 412. The diameter of the first feed channel 411 is larger than that of the second feed channel 412. The feed port of the first feed channel 411 is connected to the feed pipeline of the extruder, and the discharge port is connected to the feed port of the second feed channel 412. ; In another case, as shown in Figure 6, the feed channel 41 is cylindrical with a diameter that gradually decreases downward. The feed channel 41 is a diameter-reducing channel. On the one hand, it is conducive to connecting the feed port to the feed pipeline to facilitate feeding, and the discharge port sprays out fiber strands of suitable thickness; on the other hand, for high temperature and high viscosity polymer materials, The design of the feed channels 41 with different diameters up and down is equivalent to increasing the aspect ratio of the feed channel 41, reducing the extrusion expansion ratio of the fluid, reducing the elastic potential energy of the fluid, and allowing the polymer material fibers to be better stretched.
在本发明的一些实施例中,第一喷丝针筒4底端外部设有第一斜面43,第一出风通道121底端设有与第一斜面43同心的第二斜面122。需要说明的是,第一斜面43和第二斜面122的斜率可以相同也可以不同,每个同心圆的直径可大可小;第一喷丝针筒4的底端可以是尖头也可以是平面头。由于,热空气出口与聚合物物料出口方向有一定的夹角时热空气对聚合物物料的带出效果会更好,因此,在第一喷丝针筒4底端外部和第一出风通道121底端设有同心的第一斜面43和第二斜面122,可以使得热空气的出口方向靠近聚合物物料出口方向,形成带出夹角。In some embodiments of the present invention, a first inclined surface 43 is provided on the outside of the bottom end of the first spinneret barrel 4 , and a second inclined surface 122 concentric with the first inclined surface 43 is provided on the bottom end of the first air outlet channel 121 . It should be noted that the slopes of the first inclined plane 43 and the second inclined plane 122 may be the same or different, and the diameter of each concentric circle may be large or small; the bottom end of the first spinneret barrel 4 may be pointed or pointed. Flat head. Since the hot air outlet has a certain angle with the outlet direction of the polymer material, the hot air will have a better effect on bringing out the polymer material. Therefore, outside the bottom end of the first spinneret barrel 4 and the first air outlet channel The bottom end of 121 is provided with concentric first bevel 43 and second bevel 122, which can make the outlet direction of the hot air close to the outlet direction of the polymer material, forming a take-out angle.
气室腔体2的主要作用是热空气进入后有个充足的空间使其压力和温度均一稳定,因此只要是在第一上板体11和第一下板体12连接面之间设有气室腔体2,包括在第一上板体11开设有气室腔体2;在第一下板体12开设有气室腔体2;或者在第一上板体11和第一下板体12别开设有气室腔体2,两个气室腔体2上下连通。但是,由于热空气从第一进风通道111进入到气室腔体2时压力较大,会有一定的冲击力,对压力的均一带来一定的挑战。为了解决以上技术问题,在本发明的一些实施例中,气室腔体2的下底面设有缓冲凹槽21,缓冲凹槽21的外侧边位于第一进风通道111出口的下方。缓冲凹槽21的横截面为圆弧形,热空气被缓冲凹槽21缓冲后冲击速度会大大减弱,对气室腔体2内的压力平衡影响大大减弱。需要说明的是,在当气室腔体2开设在中间板体14下底面时,此处的气室腔体2的下底面是指与气室腔体2连接的第一下板体12的顶面。The main function of the air chamber cavity 2 is to have sufficient space for the hot air to make its pressure and temperature uniform and stable after entering. Therefore, as long as there is an air chamber between the connecting surface of the first upper plate body 11 and the first lower plate body 12, The chamber body 2 includes an air chamber cavity 2 provided on the first upper plate body 11; an air chamber cavity 2 provided on the first lower plate body 12; or an air chamber cavity 2 provided on the first upper plate body 11 and the first lower plate body. 12 is provided with an air chamber cavity 2, and the two air chamber cavities 2 are connected up and down. However, since the hot air has a high pressure when it enters the air chamber cavity 2 from the first air inlet channel 111, it will have a certain impact force, which brings certain challenges to the uniformity of the pressure. In order to solve the above technical problems, in some embodiments of the present invention, the lower bottom surface of the air chamber cavity 2 is provided with a buffer groove 21 , and the outer edge of the buffer groove 21 is located below the outlet of the first air inlet channel 111 . The cross section of the buffer groove 21 is arc-shaped. After the hot air is buffered by the buffer groove 21, the impact speed will be greatly weakened, and the impact on the pressure balance in the air chamber 2 will be greatly weakened. It should be noted that when the air chamber cavity 2 is located on the lower bottom surface of the middle plate 14 , the lower bottom surface of the air chamber cavity 2 here refers to the first lower plate body 12 connected to the air chamber cavity 2 top surface.
在本发明的一些实施例中,第一上板体11和\或第一下板体12上设有加热元件,加热元件用于给喷丝板加温或保温,防止聚合物物料在喷丝板内温度降低影响喷丝效果。具体的,加热元件可以为加热套或者加热棒,其中加热套可以直接套装在第一上板体11和\或第一下板体12外围。加热元件为加热棒时,可以在第一上板体11和\或第一下板体12上开设有深孔,将加热棒嵌入到深孔内安装,可以更有效的加热和保温。In some embodiments of the present invention, heating elements are provided on the first upper plate body 11 and/or the first lower plate body 12. The heating elements are used to heat or preserve the spinneret to prevent the polymer material from spinning. The decrease in temperature within the plate affects the spinning effect. Specifically, the heating element may be a heating jacket or a heating rod, wherein the heating jacket may be directly placed around the periphery of the first upper plate body 11 and/or the first lower plate body 12 . When the heating element is a heating rod, deep holes can be opened on the first upper plate body 11 and/or the first lower plate body 12, and the heating rods can be embedded in the deep holes for installation, which can provide more effective heating and heat preservation.
工作过程:高速的热空气从第一进风通道111进入到气室腔体2,然后从第一出风通道121向外喷出;同时,聚合物物料从第一喷丝针筒4喷出;由于第一出风通道121的出口是环绕第一喷丝针筒4的出口的,所以在喷出的聚合物物料四周形成了环绕式的热空气气流,在热空气气流的带动下聚合物物料喷出形成纤维原丝。Working process: high-speed hot air enters the air chamber cavity 2 from the first air inlet channel 111, and then is ejected outward from the first air outlet channel 121; at the same time, the polymer material is ejected from the first spinneret 4 ; Since the outlet of the first air outlet channel 121 surrounds the outlet of the first spinneret 4, a surrounding hot air flow is formed around the ejected polymer material. Driven by the hot air flow, the polymer The material is ejected to form fiber strands.
如图10所示,通过本发明实施例提供的喷丝板喷出的高粘度沥青基碳纤维原丝具有直径均匀、没有粘连和结块;高粘度沥青基碳纤维原丝直径范围为12μm~14μm;其他聚合物物料形成的纤维原丝直径范围为7μm~20μm,需要说明的是,不同聚合物原料形成的纤维原丝直 径不同,但是每一种物料形成的纤维原丝都具有直径均匀的特点;另外,双排通孔或多排通孔的情况下,出风口没有紊流,也不会出现造成两排或多排丝粘连。对比普通喷丝板喷出的高粘度沥青基碳纤维原丝(图9)有明显的优势。As shown in Figure 10, the high-viscosity pitch-based carbon fiber raw filaments sprayed through the spinneret provided by the embodiment of the present invention have a uniform diameter, no adhesion and agglomeration; the diameter of the high-viscosity pitch-based carbon fiber raw filaments ranges from 12 μm to 14 μm; The diameter of fiber protofilaments formed by other polymer materials ranges from 7 μm to 20 μm. It should be noted that the fiber protofilaments formed by different polymer materials have different diameters, but the fiber protofilaments formed by each material have the characteristics of uniform diameter; In addition, in the case of double rows or multiple rows of through holes, there is no turbulence at the air outlet, and there will be no adhesion of two or more rows of wires. Compared with the high-viscosity pitch-based carbon fiber raw filaments ejected from ordinary spinnerets (Figure 9), it has obvious advantages.
实施例二:Example 2:
如图3所示,喷丝板主要包括板体,板体包括三个分板体1,三个分板体1分别为第二上板体13、中间板体14和第二下板体15。As shown in Figure 3, the spinneret mainly includes a plate body. The plate body includes three sub-plate bodies 1. The three sub-plate bodies 1 are respectively the second upper plate body 13, the middle plate body 14 and the second lower plate body 15. .
具体的,第二上板体13、中间板体14和第二下板体15从上到下依次固定连接。其中第二上板体13、中间板体14和第二下板体15可以是一体连接,也可以是可拆卸的固定连接。第二上板体13、中间板体14和第二下板体15可拆卸连接时,为了防止漏气漏料,可以采用密封条/密封圈或者螺丝锁紧方式密封连接。Specifically, the second upper plate body 13, the middle plate body 14 and the second lower plate body 15 are fixedly connected in sequence from top to bottom. The second upper plate body 13, the middle plate body 14 and the second lower plate body 15 may be integrally connected or may be detachably fixedly connected. When the second upper plate body 13, the middle plate body 14 and the second lower plate body 15 are detachably connected, in order to prevent air leakage and material leakage, a sealing strip/sealing ring or screw locking method can be used to seal the connection.
任意两个分板体1之间开设有腔体,在本实施例中具体结构为:第二上板体13和\或中间板体14连接面处开设有缓冲腔体3,中间板体14和\或第二下板体15连接面处开设有气室腔体2,气室腔体2的下底面设有缓冲凹槽21。A cavity is provided between any two sub-plate bodies 1. In this embodiment, the specific structure is: a buffer cavity 3 is provided at the connecting surface of the second upper plate body 13 and/or the middle plate body 14, and the middle plate body 14 An air chamber cavity 2 is provided at the connection surface with/or the second lower plate body 15, and a buffer groove 21 is provided on the lower bottom surface of the air chamber cavity 2.
每个分板体1上分别开设有物料通道,多个物料通道连通腔体上下贯通在最下面的分板体1上汇集,在本实施例中结构具体为:第二上板体13和中间板体14上下连通开设有第二进风通道131,进一步的,第二进风通道131可以为对称的两排排布,第二进风通道131与气室腔体2连通,对称的两排第二进风通道131通热空气时可以使得气室腔体2的进风更加稳定,有利于气室腔体2内的压力稳定。第二下板体15开设有至少一排与气室腔体2第二出风通道151。第二进风通道131连通气室腔体2和第二出风通道151,可以用于热空气流通。第二上板体13上开设有至少一排第二物料通道132,进一步的,第二物料通道132可以为成对的两排排列,即第二上板体13上开设有至少一对排第二物料通道132,成对的第二物料通道132进聚合物物料时可以使得缓冲腔体3内聚合物物料流动更均匀。中间板体14和第二下板体15贯通的设有至少一排第三物料通道141。第二物料通道132连通缓冲腔体3和第三物料通道141,可以用于聚合物物料流通。第二上板体13、中间板体14和第二下板体15贯通的设有至少一排第四物料通道133,可以用于另一种聚合物物料或芯液流通。Each sub-plate body 1 is provided with material channels respectively. Multiple material channels communicate with the cavity and run up and down, and are collected on the lowermost sub-plate body 1. In this embodiment, the structure is specifically: the second upper plate body 13 and the middle The plate body 14 is connected up and down with a second air inlet channel 131. Further, the second air inlet channel 131 can be arranged in two symmetrical rows. The second air inlet channel 131 is connected with the air chamber cavity 2, and the second air inlet channel 131 can be arranged in two symmetrical rows. When the second air inlet channel 131 passes hot air, the air inlet into the air chamber cavity 2 can be more stable, which is beneficial to the stability of the pressure in the air chamber cavity 2 . The second lower plate 15 is defined with at least one row of second air outlet channels 151 connected to the air chamber cavity 2 . The second air inlet channel 131 communicates with the air chamber cavity 2 and the second air outlet channel 151 and can be used for hot air circulation. The second upper plate body 13 is provided with at least one row of second material channels 132. Further, the second material channels 132 can be arranged in two paired rows, that is, the second upper plate body 13 is provided with at least one pair of second rows. Two material channels 132. The paired second material channels 132 can make the polymer material flow in the buffer cavity 3 more evenly when the polymer material is fed into it. At least one row of third material channels 141 is provided through the middle plate body 14 and the second lower plate body 15 . The second material channel 132 communicates with the buffer cavity 3 and the third material channel 141 and can be used for polymer material circulation. The second upper plate body 13, the middle plate body 14 and the second lower plate body 15 are provided with at least one row of fourth material channels 133, which can be used for the circulation of another polymer material or core liquid.
汇集后的物料通道出口在最下面的分板体1上形成至少两个同心圆结构,在本实施例中具体结构为:第二出风通道151、第三物料通道141和第四物料通道133层层套装,第二出风通道151出口、第三物料通道141出口和第四物料通道133出口处从外到内形成三个同心圆(孔套孔再套孔)结构,如图4所示。The collected material channel outlets form at least two concentric structures on the lowermost sub-plate body 1. In this embodiment, the specific structures are: the second air outlet channel 151, the third material channel 141 and the fourth material channel 133. Layer by layer, the outlet of the second air outlet channel 151, the outlet of the third material channel 141 and the outlet of the fourth material channel 133 form three concentric circles (holes inside holes and then holes inside) structures from outside to inside, as shown in Figure 4 .
与实施例一相同的,本实施例提供的喷丝板的三个同心圆结构可以是单排或多排直线排列,也可以是单排或多排曲线排列,喷丝效果不受喷料口的排列方式影响。Same as Embodiment 1, the three concentric circular structures of the spinneret provided in this embodiment can be arranged in a single row or multiple rows in straight lines, or in a single row or multiple rows in curves. The spinning effect is not affected by the nozzle. The arrangement is affected.
在本发明的一些实施例中,第三物料通道141内安装有第二喷丝针筒5,第四物料通道133内安装有第三喷丝针筒6。其中,第二喷丝针筒5与中间板体14部分的中间板体14可取放的密封固定,进一步的,可以在第二喷丝针筒5顶端外部设有固定块42,第三物料通道141顶端设有固定台阶1121,固定台阶1121与固定块42匹配固定,将固定块42卡放在固定台阶1121上,起到向下的限位作用,可以有效的防止第二喷丝针筒5被带离出第三物料通道141。此时,中间板体14部分第三物料通道141与第四物料通道133合为同一个通道,第二下板体15部分的第三物料通道141与第二出风通道151合为同一个通道,第二喷丝针筒5在第二下板体15的部分套装在第二出风通道151内。第三喷丝针筒6上部分固定在第二上板体13的第四物料通道133内,第三喷丝针筒6下部分套装在第二喷丝针筒5内,同样的,可以在第三喷丝针筒6顶端外部设有固定块42,第四物料通道133顶端设有固定台阶1121,固定 台阶1121与固定块42匹配固定,将固定块42卡放在固定台阶1121上。第二出风通道151、第二喷丝针筒5和第三喷丝针筒6从外到内形成三个同心圆结构,如图4所示。In some embodiments of the present invention, the second spinneret 5 is installed in the third material channel 141, and the third spinneret 6 is installed in the fourth material channel 133. Among them, the second spinneret barrel 5 and the middle plate body 14 of the middle plate body 14 are sealed and fixed in a removable manner. Furthermore, a fixing block 42 can be provided outside the top of the second spinneret barrel 5, and the third material channel The top of 141 is provided with a fixed step 1121. The fixed step 1121 is matched and fixed with the fixed block 42. The fixed block 42 is clamped on the fixed step 1121, which plays a downward limiting role and can effectively prevent the second spinneret 5 Be taken out of the third material channel 141. At this time, the third material channel 141 and the fourth material channel 133 of the middle plate body 14 are combined into the same channel, and the third material channel 141 and the second air outlet channel 151 of the second lower plate body 15 are combined into the same channel. , the second spinneret 5 is set in the second air outlet channel 151 in part of the second lower plate body 15 . The upper part of the third spinneret 6 is fixed in the fourth material channel 133 of the second upper plate body 13, and the lower part of the third spinneret 6 is set in the second spinneret 5. Similarly, it can be A fixed block 42 is provided at the top of the third spinneret barrel 6, and a fixed step 1121 is provided at the top of the fourth material channel 133. The fixed step 1121 is matched and fixed with the fixed block 42, and the fixed block 42 is clamped on the fixed step 1121. The second air outlet channel 151, the second spinneret 5 and the third spinneret 6 form three concentric structures from outside to inside, as shown in Figure 4.
需要说明的是,第二喷丝针筒5的出口端面、第三喷丝针筒6的出口端面与第二出风通道151的出口端面可以在一个平面内,也可以不在一个平面内。It should be noted that the outlet end surface of the second spinneret 5, the outlet endface of the third spinneret 6 and the outlet endface of the second air outlet channel 151 may be in one plane, or may not be in the same plane.
在本发明的一些实施例中,第二喷丝针筒5和第三喷丝针筒6底端外部分别设有第一斜面43,第二出风通道151底端设有与第一斜面43同心的第二斜面122。第一斜面43和第二斜面122的设置可以使得热空气对聚合物物料有更好的带出作用以及两种聚合物物料更好的包裹在一起。In some embodiments of the present invention, the second spinneret 5 and the third spinneret 6 are respectively provided with first bevels 43 on the outside of their bottom ends, and the bottom end of the second air outlet channel 151 is provided with the first bevel 43 Concentric second slope 122 . The arrangement of the first inclined surface 43 and the second inclined surface 122 can make the hot air better bring out the polymer material and the two polymer materials can be better wrapped together.
与实施例一相同的,第二上板体13和\或中间板体14连接面处开设有缓冲腔体3,包括,在第二上板体13开设有缓冲腔体3;在中间板体14开设有缓冲腔体3;或者在第二上板体13和中间板体14别开设有缓冲腔体3,两个缓冲腔体3上下连通。中间板体14和\或第二下板体15连接面处开设有气室腔体2,包括,在第二下板体15开设有气室腔体2;在中间板体14开设有气室腔体2;或者在第二下板体15和中间板体14别开设有气室腔体2,两个气室腔体2上下连通。The same as the first embodiment, a buffer cavity 3 is provided at the connecting surface of the second upper plate body 13 and/or the middle plate body 14, including a buffer cavity 3 provided in the second upper plate body 13; 14 is provided with a buffer cavity 3; or the second upper plate body 13 and the middle plate body 14 are respectively provided with buffer cavities 3, and the two buffer cavities 3 are connected up and down. An air chamber cavity 2 is provided at the connecting surface of the middle plate body 14 and/or the second lower plate body 15, including: an air chamber cavity 2 is provided in the second lower plate body 15; an air chamber is provided in the middle plate body 14 Cavity 2; or an air chamber cavity 2 is separately provided on the second lower plate body 15 and the middle plate body 14, and the two air chamber cavities 2 are connected up and down.
在本发明的一些实施例中,气室腔体2的下底面设有缓冲凹槽21,缓冲凹槽21截面为圆弧形,缓冲凹槽21的外侧边位于第二进风通道131出口的下方。需要说明的是,在当气室腔体2开设在中间板体14下底面时,此处的气室腔体2的下底面是指与气室腔体2连接的第二下板体15的顶面。In some embodiments of the present invention, the lower bottom surface of the air chamber cavity 2 is provided with a buffer groove 21 , the buffer groove 21 has an arc-shaped cross-section, and the outer edge of the buffer groove 21 is located at the outlet of the second air inlet channel 131 below. It should be noted that when the air chamber cavity 2 is located on the lower bottom surface of the middle plate 14 , the lower bottom surface of the air chamber cavity 2 here refers to the second lower plate body 15 connected to the air chamber cavity 2 . top surface.
在本发明的一些实施例中,第二上板体13、中间板体14和\或第二下板体15上设有加热元件,加热元件用于给喷丝板加温或保温,防止聚合物物料在喷丝板内温度降低影响喷丝效果。In some embodiments of the present invention, heating elements are provided on the second upper plate body 13, the middle plate body 14 and/or the second lower plate body 15. The heating elements are used to heat or preserve the spinneret to prevent polymerization. The temperature reduction of the material in the spinneret affects the spinning effect.
工作过程:高速的热空气从第二进风通道131进入到气室腔体2,然后从第二出风通道151向外喷出;同时,聚合物物料从第二物料通道132进入,经过缓冲腔体3,然后从第二喷丝针筒5最下端出口喷出;同时,另一种聚合物物料或者芯液从第三喷丝针筒6喷出;由于第二出风通道151的出口、第二喷丝针筒5的出口和第三喷丝针筒6的出口是呈同心圆结构,所以在喷出的聚合物物料四周形成了环绕式的热空气气流,并且两种聚合物物料包裹在一起或者一种聚合物物料包裹着芯液,在热空气气流的带动下聚合物物料喷出形成双组份纤维原丝或者中空纤维。Working process: high-speed hot air enters the air chamber cavity 2 from the second air inlet channel 131, and then sprays out from the second air outlet channel 151; at the same time, the polymer material enters from the second material channel 132 and passes through the buffer. The cavity 3 is then ejected from the lowermost outlet of the second spinneret 5; at the same time, another polymer material or core liquid is ejected from the third spinneret 6; due to the outlet of the second air outlet channel 151 , the outlet of the second spinneret 5 and the outlet of the third spinneret 6 have a concentric structure, so a surrounding hot air flow is formed around the ejected polymer material, and the two polymer materials Wrapped together or a polymer material wraps the core liquid, the polymer material is ejected under the driving of hot air flow to form bi-component fiber strands or hollow fibers.
由于以上实施方式均是在其他方式之上引用结合进行说明,不同实施例之间均具有相同的部分,本说明书中各个实施例之间相同、相似的部分互相参见即可。在此不再详细阐述。Since the above embodiments are described by reference and combination with other methods, different embodiments all have the same parts, and the same and similar parts between the various embodiments in this specification can be referred to each other. No further details will be given here.
需要说明的是,除非另有规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是机械连接或电连接,也可以是两个元件内部的连通,可以是直接相连,也可以是通过中间媒介间接连接,对于相关领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的电路结构、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种物品或者设备所固有的要素。在没有更多限制的情况下,有语句“包括一个……”限定的要素,并不排除在包括所述要素的物品或者设备中还存在另外的相同要素。在本发明的描述中,需要理解的是,术语“一端”、“顶部”、“中部”、“另一端”、“上”、“下”、“左”、“右”、“一侧”、“内”、“两端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的部件必须具有特定的方位、以特定的方位构造和操作,因此不能理解 为对本发明的限制。术语“第一”和“第二”等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或暗示这些实体或操作之间存在任何这种实际的关系或顺序。另外,本文使用的术语“和\或”包括一个或多个相关的所列项目的任一的和所有的组合。It should be noted that, unless otherwise specified and limited, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a mechanical connection or an electrical connection, or it can be an internal connection between two components, or it can be a direct connection. It can also be an indirect connection through an intermediary. For those of ordinary skill in the relevant field, the specific meaning of the above terms can be understood according to the specific situation. The terms "comprises", "comprising" or any other variation thereof are intended to cover a non-exclusive inclusion such that a circuit structure, article or device including a list of elements includes not only those elements but also other elements not expressly listed , or also includes elements inherent to such articles or equipment. Without further limitation, an element defined by the statement "comprises a..." does not exclude the presence of other identical elements in the article or equipment including the stated element. In the description of the present invention, it should be understood that the terms "one end", "top", "middle", "other end", "upper", "lower", "left", "right", "one side" The orientation or positional relationship indicated by "inner", "both ends", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the indicated component must have Specific orientations, construction and operation in specific orientations and therefore are not to be construed as limitations of the invention. Relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another entity or operation and do not necessarily require or imply the existence of any such entity or operation between those entities or operations. Actual relationship or sequence. Additionally, as used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
本领域技术人员在考虑说明书及实践这里发明的公开后,将容易想到本申请的其他实施方案。本申请旨在涵盖本发明的任何变型、用途或者适应性变化,这些变型、用途或者适应性变化遵循本申请的一般性原理并包括本申请未公开的本技术领域中的公知常识或惯用技术手段。说明书和实施例仅被视为示例性的,本申请的真正范围和精神由权利要求的内容指出。Other embodiments of the present application will be readily apparent to those skilled in the art from consideration of the specification and practice of the invention disclosed herein. This application is intended to cover any variations, uses, or adaptations of the present invention that follow the general principles of this application and include common knowledge or customary technical means in the technical field that are not disclosed in this application. . It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the application being indicated by the following claims.
以上所述的本申请实施方式并不构成对本申请保护范围的限定。The above-described embodiments of the present application do not limit the scope of protection of the present application.

Claims (9)

  1. 一种喷丝板,包括板体,其特征在于,所述板体包括至少两个分板体(1),所述分板体(1)上下叠放固定在一起,任意两个所述分板体(1)之间开设有腔体,每个所述分板体(1)上分别开设有物料通道,多个所述物料通道连通所述腔体上下贯通在最下面的所述分板体(1)上汇集,汇集后的所述物料通道出口在最下面的所述分板体(1)上形成至少两个同心圆结构。A spinneret, including a plate body, characterized in that the plate body includes at least two sub-plate bodies (1), and the sub-plate bodies (1) are stacked and fixed together, and any two of the sub-plate bodies (1) are fixed together. There are cavities between the plate bodies (1), and material channels are respectively provided on each of the sub-plate bodies (1). A plurality of the material channels are connected to the cavity and pass through the bottom sub-plate up and down. The material channel outlets after the collection form at least two concentric circular structures on the lowermost dividing plate body (1).
  2. 根据权利要求1所述的喷丝板,其特征在于,所述板体包括两个分板体(1),所述分板体(1)为第一上板体(11)和第一下板体(12),所述第一上板体(11)和所述第一下板体(12)固定连接;The spinneret according to claim 1, characterized in that the plate body includes two sub-plate bodies (1), and the sub-plate bodies (1) are a first upper plate body (11) and a first lower plate body (11). Plate body (12), the first upper plate body (11) and the first lower plate body (12) are fixedly connected;
    所述第一上板体(11)和\或所述第一下板体(12)连接面处开设有气室腔体(2),所述气室腔体(2)的下底面设有缓冲凹槽(21);An air chamber cavity (2) is provided at the connecting surface of the first upper plate body (11) and/or the first lower plate body (12), and the lower bottom surface of the air chamber cavity (2) is provided with Buffer groove(21);
    所述第一上板体(11)开设有第一进风通道(111),所述第一进风通道(111)与所述气室腔体(2)连通,所述第一下板体(12)开设有至少一排与所述气室腔体(2)第一出风通道(121);The first upper plate body (11) is provided with a first air inlet channel (111), and the first air inlet channel (111) is connected with the air chamber cavity (2). The first lower plate body (12) There is at least one row of first air outlet channels (121) connected to the air chamber cavity (2);
    所述第一上板体(11)和所述第一下板体(12)上下贯通的设有至少一排第一物料通道(112);The first upper plate body (11) and the first lower plate body (12) are provided with at least one row of first material channels (112) that penetrate up and down;
    所述第一出风通道(121)的出口与所述第一物料通道(112)的出口从外到内形成两个同心圆结构。The outlet of the first air outlet channel (121) and the outlet of the first material channel (112) form two concentric structures from outside to inside.
  3. 根据权利要求2所述的喷丝板,其特征在于,所述第一物料通道(112)内安装有第一喷丝针筒(4),所述第一喷丝针筒(4)的出口与所述第一出风通道(121)的出口从外到内形成两个同心圆结构。The spinneret according to claim 2, characterized in that a first spinneret (4) is installed in the first material channel (112), and the outlet of the first spinneret (4) Two concentric circular structures are formed from the outside to the inside with the outlet of the first air outlet channel (121).
  4. 根据权利要求3所述的喷丝板,其特征在于,所述第一喷丝针筒(4)内开设有进料通道(41),所述进料通道(41)为通径通道或者为缩径通道。The spinneret according to claim 3, characterized in that a feed channel (41) is provided in the first spinneret barrel (4), and the feed channel (41) is a through-diameter channel or a Reduced channel.
  5. 根据权利要求3或4所述的喷丝板,其特征在于,所述第一喷丝针筒(4)顶端外部设有固定块(42),所述第一物料通道(112)顶端设有固定台阶(1121),所述固定台阶(1121)与所述固定块(42)匹配固定。The spinneret according to claim 3 or 4, characterized in that a fixed block (42) is provided at the top of the first spinneret barrel (4), and a fixing block (42) is provided at the top of the first material channel (112). Fixed step (1121), the fixed step (1121) is matched and fixed with the fixed block (42).
  6. 根据权利要求1所述的喷丝板,其特征在于,所述板体包括三个分板体(1),所述分板体为第二上板体(13)、中间板体(14)和第二下板体(15),所述第二上板体(13)、所述中间板体(14)和所述第二下板体(15)从上到下依次固定连接;The spinneret according to claim 1, characterized in that the plate body includes three sub-plate bodies (1), and the sub-plate bodies are a second upper plate body (13) and a middle plate body (14). and a second lower plate body (15), the second upper plate body (13), the middle plate body (14) and the second lower plate body (15) are fixedly connected in sequence from top to bottom;
    所述第二上板体(13)和\或所述中间板体(14)连接面处开设有缓冲腔体(3),所述中间板体(14)和\或所述第二下板体(15)连接面处开设有气室腔体(2),所述气室腔体(2)的下底面设有缓冲凹槽(21);A buffer cavity (3) is provided at the connecting surface of the second upper plate body (13) and/or the middle plate body (14), and the middle plate body (14) and/or the second lower plate body An air chamber cavity (2) is provided at the connecting surface of the body (15), and a buffer groove (21) is provided on the lower bottom surface of the air chamber cavity (2);
    所述第二上板体(13)和所述中间板体(14)上下连通开设有第二进风通道(131),所述第二进风通道(131)与所述气室腔体(2)连通,所述第二下板体(15)开设有至少一排与所述气室腔体(2)第二出风通道(151);The second upper plate body (13) and the middle plate body (14) are connected up and down with a second air inlet channel (131), and the second air inlet channel (131) is connected with the air chamber cavity (131). 2) Communicated, the second lower plate body (15) is provided with at least one row of second air outlet channels (151) with the air chamber cavity (2);
    所述第二上板体(13)上开设有至少一排第二物料通道(132),所述中间板体(14)和所述第二下板体(15)贯通的设有至少一排第三物料通道(141),所述第二物料通道(132)连通所述缓冲腔体(3)和所述第三物料通道(141);The second upper plate body (13) is provided with at least one row of second material channels (132), and the middle plate body (14) and the second lower plate body (15) are provided with at least one row of second material channels (132). A third material channel (141), the second material channel (132) connects the buffer cavity (3) and the third material channel (141);
    所述第二上板体(13)、所述中间板体(14)和所述第二下板体(15)贯通的设有至少一排第四物料通道(133);At least one row of fourth material channels (133) are provided through the second upper plate body (13), the middle plate body (14) and the second lower plate body (15);
    所述第二出风通道(151)、所述第三物料通道(141)和所述第四物料通道(133)层层套装,所述第二出风通道(151)出口、所述第三物料通道(141)出口和所述第四物料通道(133)出口处从外到内形成三个同心圆结构。The second air outlet channel (151), the third material channel (141) and the fourth material channel (133) are stacked in layers, and the outlet of the second air outlet channel (151), the third material channel (141) and the fourth material channel (133) are The outlet of the material channel (141) and the outlet of the fourth material channel (133) form three concentric structures from outside to inside.
  7. 根据权利要求6所述的喷丝板,其特征在于,所述第三物料通道(141)内安装有第二喷丝针筒(5),所述第四物料通道(133)内安装有第三喷丝针筒(6),所述第三喷丝针筒(6)套装在所述第二喷丝针筒(5)内,所述第二喷丝针筒(5)和所述第三喷丝针筒(6)下端套装在所述第二出风通道(151)内,所述第二出风通道(151)、所述第二喷丝针筒(5)和所述第三喷丝针筒(6)从外到内形成三个同心圆结构。The spinneret according to claim 6, characterized in that a second spinneret (5) is installed in the third material channel (141), and a third spinneret (5) is installed in the fourth material channel (133). Three spinneret barrels (6), the third spinneret barrel (6) is set in the second spinneret barrel (5), the second spinneret barrel (5) and the third spinneret barrel (5) The lower end of the three spinneret barrels (6) is set in the second air outlet channel (151). The second air outlet channel (151), the second spinneret barrel (5) and the third spinneret barrel (5) are The spinneret barrel (6) forms three concentric circles from the outside to the inside.
  8. 根据权利要求2或6所述的喷丝板,其特征在于,所述缓冲凹槽(21)的外侧边位于第一进风通道(111)出口或第二进风通道(131)出口的下方。The spinneret according to claim 2 or 6, characterized in that the outer edge of the buffer groove (21) is located at the outlet of the first air inlet channel (111) or the outlet of the second air inlet channel (131). below.
  9. 根据权利要求1~4或6或7任一项所述的喷丝板,其特征在于,至少一个所述分板体(1)上设有加热元件。The spinneret according to any one of claims 1 to 4 or 6 or 7, characterized in that at least one of the sub-plate bodies (1) is provided with a heating element.
PCT/CN2022/096784 2022-05-20 2022-06-02 Spinneret plate WO2023221189A1 (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3379811A (en) * 1964-02-22 1968-04-23 Freudenberg Carl Apparatus and process for production of filaments
CN201024238Y (en) * 2007-04-25 2008-02-20 广州美能材料科技有限公司 Conduit type hollow fiber film spinneret
CN101560699A (en) * 2009-05-25 2009-10-21 天津工业大学 Melt spinning head for multi-composition hollow fiber composite membrane
CN206538520U (en) * 2017-03-30 2017-10-03 中山市臻的美精密机械有限公司 Reinforced wire spinning nozzle
CN207210590U (en) * 2017-08-03 2018-04-10 中山市臻的美精密机械有限公司 Hollow membrane spinning nozzle for double-component wet spinning
CN217298106U (en) * 2022-05-20 2022-08-26 郑州见奇环保科技有限公司 Spinneret plate
CN217418877U (en) * 2022-05-20 2022-09-13 郑州见奇环保科技有限公司 Spinneret plate

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3379811A (en) * 1964-02-22 1968-04-23 Freudenberg Carl Apparatus and process for production of filaments
CN201024238Y (en) * 2007-04-25 2008-02-20 广州美能材料科技有限公司 Conduit type hollow fiber film spinneret
CN101560699A (en) * 2009-05-25 2009-10-21 天津工业大学 Melt spinning head for multi-composition hollow fiber composite membrane
CN206538520U (en) * 2017-03-30 2017-10-03 中山市臻的美精密机械有限公司 Reinforced wire spinning nozzle
CN207210590U (en) * 2017-08-03 2018-04-10 中山市臻的美精密机械有限公司 Hollow membrane spinning nozzle for double-component wet spinning
CN217298106U (en) * 2022-05-20 2022-08-26 郑州见奇环保科技有限公司 Spinneret plate
CN217418877U (en) * 2022-05-20 2022-09-13 郑州见奇环保科技有限公司 Spinneret plate

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