WO2023219975A1 - Lubricant additives - Google Patents

Lubricant additives Download PDF

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Publication number
WO2023219975A1
WO2023219975A1 PCT/US2023/021412 US2023021412W WO2023219975A1 WO 2023219975 A1 WO2023219975 A1 WO 2023219975A1 US 2023021412 W US2023021412 W US 2023021412W WO 2023219975 A1 WO2023219975 A1 WO 2023219975A1
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WO
WIPO (PCT)
Prior art keywords
carbons
independently
nitrogen
oxygen
sulfur
Prior art date
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PCT/US2023/021412
Other languages
French (fr)
Inventor
Theodorus Constance CLEOPHAS
Shenghua Li
Priyank Shah
Chung-Hao Kuo
John D. Palazzotto
Deane S. Walker
Original Assignee
Chevron Oronite Company Llc
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Publication of WO2023219975A1 publication Critical patent/WO2023219975A1/en

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M133/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen
    • C10M133/52Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen having a carbon chain of 30 or more atoms
    • C10M133/54Amines
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2203/00Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
    • C10M2203/10Petroleum or coal fractions, e.g. tars, solvents, bitumen
    • C10M2203/102Aliphatic fractions
    • C10M2203/1025Aliphatic fractions used as base material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2205/00Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
    • C10M2205/02Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
    • C10M2205/024Propene
    • C10M2205/0245Propene used as base material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/02Amines, e.g. polyalkylene polyamines; Quaternary amines
    • C10M2215/04Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/02Amines, e.g. polyalkylene polyamines; Quaternary amines
    • C10M2215/04Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2215/042Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups; Alkoxylated derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/02Amines, e.g. polyalkylene polyamines; Quaternary amines
    • C10M2215/06Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to carbon atoms of six-membered aromatic rings
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/02Amines, e.g. polyalkylene polyamines; Quaternary amines
    • C10M2215/06Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to carbon atoms of six-membered aromatic rings
    • C10M2215/062Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to carbon atoms of six-membered aromatic rings containing hydroxy groups bound to the aromatic ring
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/26Amines
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/04Detergent property or dispersant property
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/10Inhibition of oxidation, e.g. anti-oxidants
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/52Base number [TBN]
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/25Internal-combustion engines

Definitions

  • This disclosure relates to lubricant additive compositions and lubricating oil compositions containing the same. More particularly, the compositions improve oxidative stability and/or deposit control in an engine environment.
  • a gaseous-fueled engine lubricating oil composition comprising: a major amount of base oil; and a lubricant additive having the following structure: wherein each R 1 is independently a hydrocarbyl group having 10 to 400 carbons; X is an alkyl, aryl, or heteroaromatic group having 1 to 10 carbons; Y is nitrogen, oxygen, or sulfur; each R 2 is independently a hydrocarbyl group having 1 to 9 carbons; Z is nitrogen, oxygen, or sulfur; and each R 3 is independently a hydrogen or hydrocarbyl group having 1 to 9 carbons with one or more nitrogen, oxygen, or sulfur functionalization, wherein p is 1 to 3, n is 1 to 20 and m is 0 to 3.
  • a lubricating oil composition for a low-speed or medium-speed diesel engine comprising: a major amount of base oil; and a lubricant additive having the following structure: wherein each R 1 is independently a hydrocarbyl group having 10 to 400 carbons; X is an alkyl, aryl, or heteroaromatic group having 1 to 10 carbons; Y is nitrogen, oxygen, or sulfur; each R 2 is independently a hydrocarbyl group having 1 to 9 carbons; Z is nitrogen, oxygen, or sulfur; and each R 3 is independently a hydrogen or hydrocarbyl group having 1 to 9 carbons with one or more nitrogen, oxygen, or sulfur functionalization, wherein p is 1 to 3, n is 1 to 20 and m is 0 to 3.
  • a method of thickening a lubricating oil composition in a gaseous-fueled, low-speed, or medium-speed engine comprising adding to said engine a lubricating oil composition comprising: a major amount of base oil; and a lubricant additive having the following structure: wherein each R 1 is independently a hydrocarbyl group having 10 to 400 carbons; X is an alkyl, aryl, or heteroaromatic group having 1 to 10 carbons; Y is nitrogen, oxygen, or sulfur; each R 2 is independently a hydrocarbyl group having 1 to 9 carbons; Z is nitrogen, oxygen, or sulfur; and each R 3 is independently a hydrogen or hydrocarbyl group having 1 to 9 carbons with one or more nitrogen, oxygen, or sulfur functionalization, wherein p is 1 to 3, n is 1 to 20 and m is 0 to 3.
  • a method of improving piston cleanliness or oxidation inhibition in an engine comprising lubricating the engine with a lubricating oil composition comprising: a of base oil; and a lubricant additive having the following structure: wherein each R 1 is independently a hydrocarbyl group having 10 to 400 carbons; X is an alkyl, aryl, or heteroaromatic group having 1 to 10 carbons; Y is nitrogen, oxygen, or sulfur; each R 2 is independently a hydrocarbyl group having 1 to 9 carbons; Z is nitrogen, oxygen, or sulfur; and each R 3 is independently a hydrogen or hydrocarbyl group having 1 to 9 carbons with one or more nitrogen, oxygen, or sulfur functionalization, wherein p is 1 to 3, n is 1 to 20 and m is 0 to 3.
  • a method of removing existing deposits in an internal combustion engine comprising lubricating the engine with a composition comprising: a base oil; and an additive having the following structure: wherein each R 1 is independently a hydrocarbyl group having 10 to 400 carbons; X is an alkyl, aryl, or heteroaromatic group having 1 to 10 carbons; Y is nitrogen, oxygen, or sulfur; each R 2 is independently a hydrocarbyl group having 1 to 9 carbons; Z is nitrogen, oxygen, or sulfur; and each R 3 is independently a hydrogen or hydrocarbyl group having 1 to 9 carbons with one or more nitrogen, oxygen, or sulfur functionalization, wherein p is 1 to 3, n is 1 to 20 and m is 0 to 3.
  • a method of removing existing deposits from the crankcase, rocker cover, camshaft region, timing gear cover, cylinder head, combustion chamber, piston rings and/or ring grooves in an internal combustion engine comprising lubricating or rapid cleaning the engine with a composition comprising: a base oil; and an additive having the following structure: wherein each R 1 is independently a hydrocarbyl group having 10 to 400 carbons; X is an alkyl, aryl, or heteroaromatic group having 1 to 10 carbons; Y is nitrogen, oxygen, or sulfur; each R 2 is independently a hydrocarbyl group having 1 to 9 carbons; Z is nitrogen, oxygen, or sulfur; and each R 3 is independently a hydrogen or hydrocarbyl group having 1 to 9 carbons with one or more nitrogen, oxygen, or sulfur functionalization, wherein p is 1 to 3, n is 1 to 20 and m is 0 to 3.
  • the present disclosure relates to lubricant additive compositions with enhanced oxidative stability, thickening ability, and/or deposit control capability (i.e., preventing deposit formation and/or removal of existing deposits), lubricating oil compositions containing the lubricant additive, and methods of using the compositions.
  • the lubricating oil composition When used during regular maintenance such as scheduled oil change recommend by OEM, the lubricating oil composition works primarily (not necessarily exclusively) to prevent deposit formation. When used on as needed basis such as a rapid cleaning service, the lubricating oil composition works primarily (not necessarily exclusively) to remove existing deposits.
  • compositions disclosed herein are particularly suitable for engines operating under sustained high load conditions such as gaseous-fueled engines, dual- fuel engines, and low-speed or medium-speed engines.
  • the engine may be a two- stroke engine or four-stroke engine.
  • the engine may also include any number of combustion chambers, pistons, and associated cylinders (e.g., 1 -24).
  • the engine may be a large-scale industrial reciprocating engine having 2, 3, 4, 5, 6, 7, 8, 9, 10, 12, 16, 18, 20, 24 or more pistons reciprocating in cylinders.
  • the piston may be an aluminum piston or a steel piston (e.g., steel or any of a variety of steel alloys, such as 42CrMo4V or 38MnVS6).
  • the gaseous-fueled engine may be a stationary natural gas engine, a stationary biogas engine, a stationary landfill gas engine, a stationary unconventional gaseous-fueled engine, or a dual-fuel engine.
  • Dual-fuel engines can operate using a mixture of two different fuels. Frequently, diesel and natural gas fuels are used together within dual fuel engines. Beyond natural gas and diesel, some dual-fuel engines can also use varying mixtures of biodiesel, landfill gas, bio-gas and other fuels.
  • the fuel which is used to operate the gaseous-fueled engine may include carbon-based gaseous fuels (e.g., natural gas, biogas, landfill gas, wood gas, methane, propane, butane, etc.) and non-carbon based gaseous fuels (e.g. ammonia, hydrogen).
  • carbon-based gaseous fuels e.g., natural gas, biogas, landfill gas, wood gas, methane, propane, butane, etc.
  • non-carbon based gaseous fuels e.g. ammonia, hydrogen
  • Diesel engines may generally be classified as low-speed, medium-speed or high-speed engines.
  • a “low-speed” engine means a compression-ignition internal combustion engine that is driven at a rotational speed that is less than 500 revolutions per minute (rpm), such as marine crosshead diesel engines;
  • a “mediumspeed” engine means a compression-ignition internal combustion engine that is driven at a rotational speed of 500 to 1800 rpm, such as locomotive (“railroad”) diesel engines, marine trunk piston diesel engines, or land-based stationary power diesel engines;
  • a "high-speed” engine means a compression-ignition internal combustion engine that is driven at a rotational speed that is higher than 1800 rpm, such as diesel engines for highway vehicles.
  • the lubricating oil composition disclosed herein may be utilized in controlling deposits in engines operating under high sustained load conditions, such as a Brake Mean Effective Pressure (BMEP) of at least 10 bar (1.0 MPa), of at least 12 bar (1.2 MPa), of at least 14 bar (1.4 MPa), of at least 16 bar (1.6 MPa), of at least 18 bar (1.8 MPa), of at least 20 bar (2.0 MPa), e.g., at least 22 bar (2.2 MPa), at least 24 bar (2.4 MPa), at least 26 bar (2.6 MPa), 10 to 30 bar (1.0 to 3.0 MPa), 20 to 30 bar (2.0 to 3.0 MPa), 22 to 30 bar (2.2 to 3.0 MPa), 22 to 28 bar (2.2 to 2.8 MPa), or 24 to 30 bar (2.4 to 3.0 MPa).
  • BMEP Brake Mean Effective Pressure
  • lubricant additive disclosed herein and compositions containing the same can be used in a number of lubricant applications such as a railroad engine oil (RREO), marine system oil (SO), marine cylinder lubricant (MCL), trunk piston engine oil (TPEO), natural gas engine oil (NGEO), or dual-fuel (DF) engine oil.
  • RREO railroad engine oil
  • SO marine system oil
  • MCL marine cylinder lubricant
  • TPEO marine cylinder lubricant
  • NGEO natural gas engine oil
  • DF dual-fuel
  • the lubricating oil composition disclosed herein has a total base number (TBN) of 2 to 200 mgKOH/g such as 2 to 175, 2 to 150, 2 to 100, 5 to 200, 5 to 175, 5 to 150, 5 to 100, 10 to 200, 10 to 175, 10 to 150, 10 to 100, 50 to 200, 50 to 175, 50 to 150, and 50 to 100.
  • TBN total base number
  • the lubricating oil composition disclosed herein is suitable for use as a marine cylinder lubricant used to lubricate a low-speed crosshead engine.
  • Marine cylinder lubricants are typically made to the SAE 30, SAE 40, SAE 50, or SAE 60 monograde specification in order to provide a sufficiently thick lubricant film at the high temperatures on the cylinder liner wall.
  • marinediesel cylinder lubricants have a TBN of up to 200 mg KOH/g, or ranging from 2 to 200 mg KOH/g (e.g., from 2 to 200 mg KOH/g, from 5 to 200 mg KOH/g, from 10 to 200 mg KOH/g, from 15 to 150 mg KOH/g, from 15 to 60 mg KOH/g, from 20 to 200 mg KOH/g, from 20 to 150 mg KOH/g from 20 to 120 mg KOH/g, from 20 to 80 mg KOH/g, from 30 to 200 mg KOH/g, or from 30 to 150 mg KOH/g, or from 30 to 120 mg KOH/g, from 30 to 100 mg KOH/g, from 30 to 80 mg KOH/g, from 60 to 200 mg KOH/g, from 60 to 150 mg KOH/g, from 60 to 120 mg KOH/g, from 60 to 100 mg KOH/g, from 60 to 80 mg KOH/g, from 80 to 200 mg KOH/g, from 80 to 150 mg KOH/g,
  • the lubricating oil composition disclosed herein is suitable for use as a marine system oil used to lubricate the crankcase of a low-speed crosshead engine.
  • Marine system oil lubricants are typically made to the SAE 20, SAE 30, or SAE 40 monograde specification.
  • the viscosity for the marine system oil is set at relatively low level(s) in part because a system oil can increase in viscosity during use and the engine designers have set viscosity increase limits to prevent operational problems.
  • marine system oil lubricants have a TBN of up to 12 mg KOH/g or ranging from 2 to 12 mg KOH/g (e.g., from 3 to 12 mg KOH/g, from 5 to 12 mg KOH/g, from 5 to 10 mg KOH/g, or from 5 to 9 mg KOH/g).
  • the Rubricating oil composition disclosed herein is suitable for use as a marine trunk piston engine oil (TPEO).
  • Marine TPEO lubricants are typically made to the SAE 30 or SAE 40 monograde specification.
  • marine TPEO lubricants have a TBN of up to 60 mg KOH/g or ranging from 2 to 60 mg KOH/g (e.g., from 5 to 60 mg KOH/g, 10 to 30 mg KOH/g, from 15 to 60 mg KOH/g, from 15 to 40 mg KOH/g, from 20 to 60 mg KOH/g, 20 to 40 mg KOH/g, from 30 to 60 mg KOH/g, or from 30 to 55 mg KOH/g).
  • the lubricating oil composition disclosed herein is suitable for use as a gaseous-fueled engine oil, such as a natural gas fueled engine oil.
  • Gaseous-fueled engine oils typically have a TBN up to 10 mg KOH/g or ranging from 2 to 10 mg KOH/g (e.g., from 2 to 9 mg KOH/g, or 2 to 8 mg KOH/g).
  • the lubricating oil composition disclosed herein is suitable for use as a medium speed engine oil, such as a locomotive (railroad) engine oil.
  • Locomotive engine oil lubricants typically have a TBN up to 20 mg KOH/g, up to 15 mg KOH/g, up to 10 mg KOH/g, or ranging from 4 to 20 mg KOH/g, from 4 to 15 mg KOH/g, 4 to 10 mg KOH/g, or 5 to 9 mg KOH/g.
  • the lubricating oil composition disclosed herein may be used during rapid cleaning service to remove accumulated deposits, sludge, and other gunk from an internal combustion engine.
  • a rapid cleaning service can remove sludge, heavy deposits, and/or other insoluble material that may have been built up over time.
  • the cleaning process may be comprised of using the lubricant in the engine sump or crankcase and circulating the lubricating oil without starting the engine.
  • An additional step would include circulating the lubricating oil and allowing it to soak under a static condition for 15 minutes, 30 minutes, 1 hour, 1.5 hours, 2 hours, 3 hours, 4 hours, 5 hours, 6 hours, 7, hours, 8 hours, 9 hours, 10 hours, 11 hours, 12 hours, 16 hours, 20 hours, 24 hours, 2 days, 3 days, 4 days, 5 days, 6 days, or a week.
  • Another cleaning step could include starting and operating the engine at any running condition appropriate for the engine design and fuel for 15 minutes, 30 minutes, 1 hour, 1.5 hours, 2 hours, 3 hours, 4 hours, 5 hours, 6 hours, 7, hours, 8 hours, 9 hours, 10 hours,.
  • the lubricating oil composition disclosed herein may be used for removing existing deposits from the crankcase, rocker cover, camshaft region, timing gear cover, cylinder head, combustion chamber, piston rings and/or ring grooves in an internal combustion engine.
  • the lubricating oil composition can require the lubricant additive at a higher concentration than is typically used during regular maintenance.
  • This lubricating oil with higher amounts of the deposit cleaning lubricant additive is used to lubricate and clean the engine.
  • the resulting mixed product (concentrated lubricating oil and deposits) can then be flushed.
  • the flushing step typically occurs after completion of the cleaning step.
  • the cleaning step of the rapid cleaning service involves lubricating the engine with the lubricating oil composition for 15 minutes, 30 minutes, 1 hour, 1.5 hours, 2 hours, 3 hours, 4 hours, 5 hours, 6 hours, 7, hours, 8 hours, 9 hours, 10 hours, 11 hours, 12 hours, 16 hours, 20 hours, 24 hours, 2 days, 3 days, 4 days, 5 days, 6 days, or a week.
  • the exact amount of time can vary depending on a number of factors such as, but not limited, the size of engine, amount of deposits in the engine, desired level of cleanliness, and so forth.
  • the flushing takes place after 5 minutes, after 15 minutes, after 30 minutes, after 45 minutes, after 1 hour, after 2 hours, after three 3, after 4 hours, after 5 hours, after 6 hours, after 8 hours, after 12 hours, after 16 hours, after 24 hours, after 2 days, after 3 days, after 4 days, after 1 week, after 2 weeks, after 3 weeks, after 4 weeks, after 6 weeks, after 8 weeks from the cleaning step.
  • the flushing step can occur up to a period equivalent to about 25% of the OEM recommended oil change interval period.
  • the present disclosure relates to engine flush products containing the additive, mixed products containing the additive and used lubricating oil composition, and methods of using the same.
  • the engine flush product is an aftermarket additive package wherein the additive is dissolved in solvent.
  • the aftermarket additive package is suitable for rapidly cleaning or removing accumulated deposits, sludge, and other gunk from an internal combustion engine.
  • An engine flush process can remove sludge, heavy deposits, and/or other gunk that may have been built up from engine oil.
  • a typical engine flush process involves adding the additive as an aftermarket additive (e.g., engine flush product) to an internal combustion engine through the oil-filler port. After the engine is allowed to idle, the additive is added to mix with the existing lubricating oil composition which has "used base oil". This mixed product can dissolve or clean sludge, heavy deposits, and/or gunk residing in the engine. The mixed product is then drained along with the dissolved sludge, deposit, and/or gunk.
  • an aftermarket additive e.g., engine flush product
  • the lubricating oil composition disclosed herein may contain low levels of sulfated ash, as determined by ASTM D874.
  • the compositions may have a sulfated ash content of less than 1.5 wt. % (e.g., less than 0.6 wt. % or even less than 0.06 wt. %), based on the total weight of the composition.
  • the compositions may have a sulfated ash content from 0.01 to 1.0 wt.%, from 0.1 to 1.0 wt.%, from 0.3 to 0.8 wt.%, from 0.4 to 1.0 wt.%, from 0.5 to 0.9 wt.%, or from 0.5 to 1.0 wt.%.
  • the lubricating oil composition may be ashless.
  • the lubricating oil composition disclosed herein may provide advantaged deposit control performance in any of a number of mechanical components of an engine.
  • the mechanical component may be a piston, a piston ring, piston ring grooves, a crankcase, a rocker cover, a camshaft region, a timing gear cover, a cylinder head, a combustion chamber, a cylinder liner, a cylinder, a cam, a tappet, a lifter, a gear, a valve, a valve guide, or a bearing including a journal, a roller, a tapered, a needle, or a ball bearing.
  • the mechanical component may comprise steel.
  • the lubricant additive composition of the present disclosure can be represented by the following generalized chemical Structure I:
  • each R 1 is independently a hydrocarbyl group having 10 to 400 carbons;
  • X is an alkyl, aryl, or heteroaromatic group having 1 to 10 carbons;
  • Y is nitrogen, oxygen, or sulfur;
  • each R 2 is independently a hydrocarbyl group having 1 to 9 carbons;
  • Z is nitrogen, oxygen, or sulfur;
  • each R 3 is independently a hydrogen or hydrocarbyl group having 1 to 9 carbons with one or more nitrogen, oxygen, or sulfur functionalization, wherein p is 1 to 3, n is 1 to 20 and m is 0 to 3.
  • X is a cyclic or acyclic alkyl group.
  • Y may include one or more hydrogens.
  • Z is nitrogen.
  • Each R 1 is independently a moiety that includes 10 to 400 carbon atoms, such as 10 to 390, 10 to 380, 10 to 370, 10 to 360, 10 to 350, 10 to 340, 10 to 330, 10 to 320, 10 to 310, 10 to 300, 10 to 290, 10 to 280, 10 to 270, 10 to 260, 10 to 250, 10 to 240, 10 to 230, 10 to 220, 10 to 210, 10 to 200, 10 to 190, 10 to 180, 10 to 170, 10 to 160, 10 to 150, 10 to 140, 10 to 130, 10 to 120, 10 to 110, 10 to 100, 10 to 90, 10 to
  • R 1 may include, for example, saturated and unsaturated hydrocarbon groups, linear and branched alkyl groups, and polyalkyl groups (e.g., polyisobutenyl group or "PIB", polyethylene, polypropylene, etc.).
  • the polyalkyl groups may be the obtained from a polymerization reaction using olefin monomers (e.g., isobutylene).
  • R 1 is a polyisobutenyl group.
  • the polyisobutenyl group has an average molecular weight of about 350 to about 5000.
  • the polyisobutenyl group has an average molecular weight of about 150 to about 1250, such as about 200 to about 1200, about 300 to about 1100, about 400 to about 1000, about 500 to about 900, and about 600 to about 800.
  • the polyisobutenyl group has an average molecular weight of about 250 to about 1000, such as about 300 to about 900, about 400 to about 800, and about 500 to about 700.
  • the polyisobutenyl group has an average molecular weight of about 500 to about 4000, such as about 600 to about 5000, about 700 to about 5000, about 800 to about 5000, about 900 to about 5000, about 1000 to about 5000, about 500 to about 4000, such as about 600 to about 4000, about 700 to about 4000, about 800 to about 4000, about 900 to about 4000, about 1000 to about 4000, about 1100 to about 4000, about 1200 to about 4000, about 1300 to about 4000, about 1400 to about 4000, about 1500 to about 4000, about 1600 to about 4000, about 1700 to about 4000, about 1800 to about 4000, about 1900 to about 4000, about 2000 to about 4000, about 2100 to about 4000, about 2200 to about 4000, about 2300 to about 4000, about 2400 to about 4000, about 2500 to about 4000, about 2600 to about 4000, about 2700 to about 4000, about 2800 to about 4000
  • R 1 include the following: wherein x is an integer such that the total number of carbons is from 10 to 400 as described herein.
  • X is a moiety that includes 1 to 10 carbon atoms, such as 1 to 9, 1 to 8, 1 to 7, 1 to 6, 1 to 5, 1 to 4, 1 to 3, 1 to 2, 2 to 10, 2 to 9, 2 to 8, 2 to 7, 2 to 6, 2 to 5, 2 to 4, 2 to 3, 3 to 10, 3 to 9, 3 to 8, 3 to 7, 3 to 6, 3 to 5, 3 to 4, 4 to 10, 4 to 9, 4 to 8, 4 to 7, 4 to 6, 4 to 5, 5 to 10, 5 to 9, 5 to 8, 5 to 7, 5 to 6, 6 to 10, 6 to 9, 6 to 8, 6 to 7, 7 to
  • Examples of Y include, for example, the following:
  • Each R 2 is independently a moiety that includes 1 to 9 carbon atoms, such as from 1 to 8, 1 to 7, 1 to 6, 1 to 5, 1 to 4, 1 to 3, 1 to 2, 2 to 9, 2 to 8, 2 to 7, 2 to 6, 2 to 5, 2 to 4, 2 to 3, 3 to 9, 3 to 7, 3 to 6, 3 to 5, 3 to 4, 4 to 9, 4 to 8, 4 to 7, 4 to 6, 4 to 5, 5 to 9, 5 to 8, 5 to 7, 5 to 6, 6 to 9, 6 to 8, 6 to 7, 7 to 9, 7 to 8, or 8 to 9 carbon atoms.
  • 1 to 9 carbon atoms such as from 1 to 8, 1 to 7, 1 to 6, 1 to 5, 1 to 4, 1 to 3, 1 to 2, 2 to 9, 2 to 8, 2 to 7, 2 to 6, 2 to 5, 2 to 4, 2 to 3, 3 to 9, 3 to 7, 3 to 6, 3 to 5, 3 to 4, 4 to 9, 4 to 8, 4 to 7, 4 to 6, 4 to 5, 5 to 9, 5 to 8, 5 to 7, 5 to 6, 6 to 9, 6 to 8, 6 to 7, 7 to 9, 7 to 8, or 8 to 9 carbon atoms.
  • Suitable examples of R 2 include, for example, saturated and unsaturated hydrocarbon groups, and linear and branched alkyl groups.
  • R 2 include the following:
  • Z is nitrogen, oxygen, or sulfur atom.
  • Each R 3 is independently a hydrogen atom or a moiety that includes 1 to 9 carbon atoms, such as from 1 to 8, 1 to 7, 1 to 6, 1 to 5, 1 to 4, 1 to 3, 1 to 2, 2 to 9, 2 to 8, 2, to 7, 2 to 6, 2 to 5, 2 to 4, 2 to 3, 3 to 9, 3 to 7, 3 to 6, 3 to 5, 3 to 4, 4 to 9, 4 to 8, 4 to 7, 4 to 6, 4 to 5, 5 to 9, 5 to 8, 5 to 7, 5 to 6, 6 to 9, 6 to 8, 6 to 7, 7 to 9, 7 to 8, or 8 to 9 carbon atoms.
  • Each R 3 moiety includes one or more nitrogen, oxygen, or sulfur functionalization.
  • R 3 include the following:
  • the lubricant additive may have the following generalized Structure 2:
  • each R 1 is independently a hydrocarbyl group having 10 to 400 carbons; Y is nitrogen, oxygen, or sulfur; each R 2 is independently a hydrocarbyl group having 1 to 9 carbons; Z is nitrogen, oxygen, or sulfur; and each R 3 is independently a hydrogen or hydrocarbyl group having 1 to 9 carbons with one or more nitrogen, oxygen, or sulfur functionalization, wherein p is 1 to 3, n is 1 to 20 and m is 0 to 3.
  • Y may include one or more hydrogens.
  • the lubricant additive may have the following generalized Structure 3:
  • the lubricant additive may have the following generalized Structure 4:
  • each R 1 is a hydrocarbyl group having 10 to 400 carbons; each R 2 is independently a hydrocarbyl group having 1 to 9 carbons; and each R 3 is independently a hydrogen or hydrocarbyl group having 1 to 9 carbons with one or more nitrogen, oxygen, or sulfur functionalization, wherein p is 1 to 3, and n is 1 to 20.
  • the lubricant additive composition When formulated in engine oil (i.e., lubricating oil composition), used in an engine flush process as part of an aftermarket additive package, or used during rapid cleaning service, the lubricant additive composition is usually present in concentrations ranging from about 0.1 to about 50.0 wt. % based on total weight of the lubricating oil composition (can be the mixed product), such as about 1 wt. % to about 50 wt. %, about 5 wt. % to about 50 wt. %, about 10 wt. % to about 50 wt. %, about 15 wt. % to about 50 wt. %, about 20 wt. % to about 50 wt. %, about 25 wt.
  • % to about 50 wt. % about 30 wt. % to about 50 wt. %, about 35 wt. % to about 50 wt. %, about 40 wt. % to about 50 wt. %, about 45 wt. % to about 50 wt. %, about 0.1 wt. % to about 45 wt. %, about 1 wt. % to about 45 wt. %, about 5 wt. % to about 45 wt. %, about 10 wt. % to about 45 wt. %, about 15 wt. % to about 45 wt. %, about 20 wt. % to about 45 wt.
  • wt. % about 25 wt. % to about 45 wt. %, about 30 wt. % to about 45 wt. %, about 35 wt. % to about 45 wt. %, about 40 wt. % to about 45 wt. %, about 0.1 wt. % to about 40 wt. %, about 1 wt. % to about 40 wt. %, about 5 wt. % to about 40 wt. %, about 10 wt. % to about 40 wt. %, about 15 wt. % to about 40 wt. %, about 20 wt. % to about 40 wt. %, about 25 wt.
  • % to about 40 wt. % about 30 wt. % to about 40 wt. %, about 35 wt. % to about 40 wt. %, about 0.1 wt. % to about 35 wt. %, about 1 wt. % to about 35 wt. %, about 5 wt. % to about 35 wt. %, about 10 wt. % to about 35 wt. %, about 15 wt. % to about 35 wt. %, about 20 wt. % to about 35 wt. %, about 25 wt. % to about 35 wt. %, about 30 wt. % to about 35 wt.
  • wt. % about 0.1 wt. % to about 30 wt. %, about 1 wt. % to about 30 wt. %, about 5 wt. % to about 30 wt. %, about 10 wt. % to about 30 wt. %, about 15 wt. % to about 30 wt. %, about 20 wt. % to about 30 wt. %, about 25 wt. % to about 30 wt. %, about 0.1 wt. % to about 25 wt. %, about 1 wt. % to about 25 wt. %, about 5 wt. % to about 25 wt. %, about 10 wt.
  • % about 0.1 wt. % to about 13.0 wt. %, about 0.1 wt. % to about 12.0 wt. %, about 0.1 wt. % to about 11.0 wt. %, about 0.1 wt. % to about 10.0 wt. %, %, about 0.1 wt. % to about 9.0 wt. %, about 0.1 wt. % to about 8.0 wt. %, about 0.1 wt. % to about 7.0 wt. %, about 0.1 wt. % to about 6.0 wt. %, about 0.1 wt. % to about 5.0 wt.
  • wt. % %, about 0.1 wt. % to about 4.0 wt. %, about 0.1 wt. % to about 3.0 wt. %, about 0.1 wt. % to about 2.0 wt. %, about 0.1 wt. % to about 1.0 wt. %, about 1.0 wt. % to about 20.0 wt. %, about 1.0 wt. % to about 19.0 wt. %, about 1.0 wt. % to about 18.0 wt. %, about 1.0 wt. % to about 17.0 wt. %, about 1.0 wt. % to about 16.0 wt. %, about 1.0 wt.
  • wt. % about 1.0 wt. % to about 5.0 wt. %, about 1.0 wt. % to about 4.0 wt. %, about 1.0 wt. % to about 3.0 wt. %, about 1.0 wt. % to about 2.0 wt. %, about 2.0 wt. % to about 20.0 wt. %, about 2.0 wt. % to about 19.0 wt. %, about 2.0 wt. % to about 18.0 wt. %, about 2.0 wt. % to about 17.0 wt. %, about 2.0 wt. % to about 16.0 wt. %, about 2.0 wt.
  • % about 5.0 wt. % to about 12.0 wt. %, about 5.0 wt. % to about 11.0 wt. %, about 5.0 wt. % to about 10.0 wt. %, about 5.0 wt. % to about 9.0 wt. %, about 5.0 wt. % to about 8.0 wt. %, about 5.0 wt. % to about 7.0 wt. %, about 5.0 wt. % to about 6.0 wt. %, about 6.0 wt. % to about 20.0 wt. %, about 6.0 wt. % to about 19.0 wt. %, about 6.0 wt.
  • 7.0 wt. % about 6.0 wt. % to about 8.0 wt. %, about 6.0 wt. % to about 7.0 wt. %, about 7.0 wt. % to about 20.0 wt. %, about 7.0 wt. % to about 19.0 wt. %, about 7.0 wt. % to about 18.0 wt. %, about 7.0 wt. % to about 17.0 wt. %, about 7.0 wt. % to about 16.0 wt. %, about 7.0 wt. %, to about 15.0 wt. %, about 7.0 wt. % to about 14.0 wt. %, about 7.0 wt.
  • % to about 18.0 wt. % about 16.0 wt. % to about 17.0 wt. %, about 17.0 wt. % to about 20.0 wt. %, about 17.0 wt. % to about 19.0 wt. %, about 17.0 wt. % to about 18.0 wt. %, about 18.0 wt. % to about 20.0 wt. %, about 18.0 wt. % to about 19.0 wt. %, or about 19.0 wt. % to about 20.0 wt. %.
  • lubricant additive composition include the following (R 1 defined above):
  • the lubricant additive composition may be synthesized by any compatible method.
  • general synthesis of Compound 1 is described in detail U.S. Pat. No. 5,669,939, which is incorporated herein by reference.
  • Such a reaction typically results in a product comprising Compound 1 dissolved in an organic solvent.
  • it may be desirable to evaporate the organic solvent before utilizing Compound 1.
  • Compound 1 can be used as a starting material to synthesize other lubricant additive compounds (e.g., Compounds 4, 5, 6). Shown below is a summary of how Compounds 4, 5, and 6 may be derivatized by a reaction between Compound 1 and a reagent (glycidol). The starting materials are the same in each reaction. Only the charge mole ratio (Compound 1 to glycidol) is varied. Other reagents besides glycidol may be contemplated. Moreover, it is not necessarily the case that the lubricant additive is a reaction product of or is derivatized by glycidol.
  • the lubricating oil composition of the present invention includes one or more base oils (e.g., Group I, II, III, IV, or V). Moreover, the one or more base oils may include base oils from the same group (e.g., Group II Chevron Neutral Oil 600R®,
  • the amount of base oil(s) is about 40 wt. % or greater ("a major amount") based on the total weight of the lubricating oil composition, such as from about 45 wt. % or greater,
  • Groups I, II, III, IV and V are broad categories of base oil stocks developed and defined by the American Petroleum Institute (API Publication 1509 — Appendix E) to create guidelines for lubricant base oils.
  • Group I base stocks contain less than 90% saturates and/or greater than 0.03% sulfur and have a viscosity index greater than or equal to 80 and less than 120.
  • Group II base stocks contain greater than or equal to
  • Group III base stocks contain greater than or equal to 90% saturates and less than or equal to 0.03% sulfur and have a viscosity index greater than or equal to 120.
  • Group IV base stocks are polyalphaolefins.
  • V base stocks include all other base stocks not included in Groups I, II, III or IV.
  • the lubricating oil composition of this disclosure can be identified by viscosity standards of the Society of Automotive Engineers (SAE) for engine oils (i.e., the SAE J300 standard).
  • SAE J300 viscosity grades are summarized in Table 2.
  • the lubricating oil composition of this disclosure may be a monograde engine oil, e.g., a SAE 20, SAE 30, SAE 40, SAE 50 or SAE 60 viscosity grade engine oil.
  • the lubricating oil composition of this disclosure may be a multi-grade engine oil, e.g., an engine oil with a SAE viscosity grade of 15W-X, 20W-X or 25W-X, where X may be selected from 30, 40, 50, or 60.
  • the lubricating oil compositions of the present disclosure may contain one or more performance additives that can impart or improve any desirable property of the lubricating oil composition.
  • Any additive known to those of skill in the art may be used in the lubricating oil composition disclosed herein.
  • Some suitable additives have been described by R. M. Mortier et al. "Chemistry and Technology of Lubricants," 3rd Edition, Springer (2010) and L. R. Rudnik “Lubricant Additives: Chemistry and Applications," Second Edition, CRC Press (2009).
  • the concentration of each of the additives in the lubricating oil composition when used, may range from 0.001 to 60 wt. % (e.g., 0.01 to 50 wt. %, or 0.05 to 40 wt. %) of the lubricating oil composition. Further, the total amount of additives in the lubricating oil composition may range from 0.001 to 70 wt. % (e.g., 0.01 to 50 wt. % or 0.1 to 40 wt. %) of the lubricating oil composition.
  • the present lubricating oil composition may additionally contain one or more of the other commonly used lubricating oil performance additives including antioxidants, anti-wear agent, metal detergents, dispersants, friction modifiers, corrosion inhibitors, demulsifiers, viscosity modifiers, pour point depressants, foam inhibitors, and others.
  • other commonly used lubricating oil performance additives including antioxidants, anti-wear agent, metal detergents, dispersants, friction modifiers, corrosion inhibitors, demulsifiers, viscosity modifiers, pour point depressants, foam inhibitors, and others.
  • Antioxidants retard the oxidative degradation of base oils during service. Such degradation may result in deposits on metal surfaces, the presence of sludge, or a viscosity increase in the lubricant.
  • Useful antioxidants include hindered phenols, aromatic amines, and sulfurized alkylphenols and alkali and alkaline earth metal salts thereof.
  • the hindered phenol antioxidant may contain a secondary butyl and/or a tertiary butyl group as a sterically hindering group.
  • the phenol group may be further substituted with a hydrocarbyl group and/or a bridging group linking to a second aromatic group.
  • suitable hindered phenol antioxidants include 2,6-di-tert- butyl phenol, 4-methyl-2,6-di-tert-butylphenol, 2,2'-methylenebis(6-tert-butyl-4- methylphenol), 4,4'-bis(2,6-di-tert-butylphenol) and 4,4'-methylenebis(2,6-di-tert- butylphenol).
  • the hindered phenol antioxidant may be an ester or an addition product derived from 2,6-di-tert-butylphenol and an alkyl acrylate, wherein the alkyl group may contain from 1 to 18 carbon atoms.
  • Suitable aromatic amine antioxidants include diarylamines such as alkylated diphenylamines (e.g., dioctyl diphenylamine, dinonyl diphenylamine), phenyl-alpha-naphthalene and alkylated phenyl-alpha-naphthalenes.
  • diarylamines such as alkylated diphenylamines (e.g., dioctyl diphenylamine, dinonyl diphenylamine), phenyl-alpha-naphthalene and alkylated phenyl-alpha-naphthalenes.
  • Anti-wear agents reduce wear of metal parts.
  • anti-wear agents include phosphorus-containing anti-wear/extreme pressure agents such as metal thiophosphates, phosphoric acid esters and salts thereof, phosphorus- containing carboxylic acids, esters, ethers, and amides; and phosphites.
  • the anti-wear agent may be a zinc dialkyldithiophosphate.
  • Non-phosphorus-containing anti-wear agents include borate esters (including borated epoxides), dithiocarbamate compounds, molybdenum-containing compounds, and sulfurized olefins.
  • Metal Detergents include borate esters (including borated epoxides), dithiocarbamate compounds, molybdenum-containing compounds, and sulfurized olefins.
  • a typical detergent is an anionic material that contains a long chain hydrophobic portion of the molecule and a smaller anionic or oleophobic hydrophilic portion of the molecule.
  • the anionic portion of the detergent is typically derived from an organic acid such as a sulfur acid, carboxylic acid, phosphorous acid, phenol, or mixtures thereof.
  • the counterion is typically an alkaline earth or alkali metal.
  • the lubricating oil composition provided herein comprises at least a neutral or overbased metal detergent as an additive, or additive components.
  • the metal detergents in lubricating oil compositions acts as a neutralizer of acidic products within the oil.
  • the metal detergent prevents the formation of deposits on the surface of an engine.
  • the detergent may have additional functions, for example, antioxidant properties.
  • lubricating oil compositions contain metal detergents comprising either overbased detergents or mixtures of neutral and overbased detergents.
  • overbased is intended to define additives which contain a metal content in excess of that required by the stoichiometry of the particular metal and the particular organic acid used.
  • the excess metal exists in the form of particles of inorganic base (e.g., a hydroxide or carbonate) surrounded by a sheath of metal salt. The sheath serves to maintain the particles in dispersion in a liquid oleaginous vehicle.
  • the amount of excess metal is commonly expressed as the ratio of total equivalence of excess metal to equivalence of organic acid and is typically in a range of 0.1 to 30.
  • suitable metal detergents include sulfurized or unsulfurized alkyl or alkenyl phenates, alkyl or alkenyl aromatic sulfonates, borated sulfonates, sulfurized or unsulfurized metal salts of multi-hydroxy alkyl or alkenyl aromatic compounds, alkyl or alkenyl hydroxy aromatic sulfonates, sulfurized or unsulfurized alkyl or alkenyl naphthenates, metal salts of alkanoic acids, metal salts of an alkyl or alkenyl multiacid, and chemical and physical mixtures thereof.
  • suitable metal detergents include metal sulfonates, phenates, salicylates (i.e.
  • the metal can be any metal suitable for making sulfonate, phenate, salicylate or phosphonate detergents.
  • suitable metals include alkali metals, alkaline metals and transition metals.
  • the metal is Ca, Mg, Ba, K, Na, Li or the like.
  • An exemplary metal detergent which may be employed in the lubricating oil compositions includes overbased sulfurized calcium phenate.
  • a dispersant is an additive whose primary function is to hold solid and liquid contaminations in suspension, thereby passivating them and reducing engine deposits at the same time as reducing sludge depositions.
  • a dispersant maintains in suspension oil-insoluble substances that result from oxidation during use of the lubricant, thus preventing sludge flocculation and precipitation or deposition on metal parts of the engine.
  • Dispersants are usually "ashless", being non-metallic organic materials that form substantially no ash on combustion, in contrast to metal-containing, and hence ash-forming materials. They comprise a long hydrocarbon chain with a polar head, the polarity being derived from inclusion of at least one nitrogen, oxygen or phosphorus atom.
  • the hydrocarbon is an oleophilic group that confers oil-solubility, having, for example, 40 to 500 carbon atoms.
  • ashless dispersants may comprise an oil-soluble polymeric backbone.
  • a preferred class of olefin polymers is constituted by polybutylenes, specifically polyisobutylenes (PIB) or poly-n-butylenes, such as may be prepared by polymerization of a C4 refinery stream.
  • PIB polyisobutylenes
  • poly-n-butylenes such as may be prepared by polymerization of a C4 refinery stream.
  • Dispersants include, for example, derivatives of long chain hydrocarbonsubstituted carboxylic acids, examples being derivatives of high molecular weight hydrocarbyl-substituted succinic acid.
  • a noteworthy group of dispersants is constituted by hydrocarbon-substituted succinimides, made, for example, by reacting the above acids (or derivatives) with a nitrogen-containing compound, advantageously a polyalkylene polyamine, such as a polyethylene polyamine.
  • Typical commercially available polyisobutylene-based succinimide dispersants contain polyisobutylene polymers having a number average molecular weight ranging from 900 to 2500, functionalized by maleic anhydride, and derivatized with polyamines having a molecular weight of from 100 to 350.
  • Other suitable dispersants include succinic esters and ester-amides, Mannich bases, polyisobutylene succinic acid (PIBSA), and other related components.
  • Succinic esters are formed by the condensation reaction between hydrocarbon-substituted succinic anhydrides and alcohols or polyols.
  • the condensation product of a hydrocarbon-substituted succinic anhydride and pentaerythritol is a useful dispersant.
  • Succinic ester-amides are formed by condensation reaction between hydrocarbon-substituted succinic anhydrides and alkanol amines.
  • suitable alkanol amines include ethoxylated polyalkylpolyamines, propoxylated polyalkylpolyamines and polyalkenylpolyamines such as polyethylene polyamines.
  • propoxylated hexamethylenediamine is propoxylated hexamethylenediamine.
  • Mannich bases are made from the reaction of an alkylphenols, formaldehyde, and a polyalkylene polyamines. Molecular weights of the alkylphenol may range from 800 to 2500.
  • Nitrogen-containing dispersants may be post-treated by conventional methods to improve their properties by reaction with any of a variety of agents.
  • agents e.g., boric acid
  • cyclic carbonates e.g., ethylene carbonate
  • a friction modifier is any material or materials that can alter the coefficient of friction of a surface lubricated by any lubricant or fluid containing such material(s).
  • Friction modifiers include alkoxylated fatty amines, borated fatty epoxides, fatty phosphites, fatty epoxides, fatty amines, borated alkoxylated fatty amines, metal salts of fatty acids, fatty acid amides, glycerol esters, borated glycerol esters and fatty imidazolines.
  • fatty means a hydrocarbon chain having 10 to 22 carbon atoms, typically a straight hydrocarbon chain.
  • Other known friction modifiers comprise oil-soluble organo- molybdenum compounds. Such organo-molybdenum friction modifiers also provide antioxidant and anti-wear credits to a lubricating oil composition. Suitable oil-soluble organo-molybdenum compounds have a molybdenum-sulfur core. As examples, there may be mentioned dithiocarbamates, dithiophosphates, dithiophosphinates, xanthates, thioxanthates, sulfides, and mixtures thereof. The molybdenum compound may be dinuclear or trinuclear.
  • Corrosion inhibitors protect lubricated metal surfaces against chemical attack by water or other contaminants.
  • Suitable corrosion inhibitors include polyoxyalkylene polyols and esters thereof, polyoxyalkylene phenols, thiadiazoles and anionic alkyl sulfonic acids. Viscosity Modifiers
  • Viscosity modifiers provide lubricants with high and low temperature operability. These additives increase the viscosity of the oil composition at elevated temperatures which increases film thickness, while having limited effect on viscosity at low temperatures.
  • Suitable viscosity improvers include high molecular weight hydrocarbons, polyesters and viscosity index improver dispersants that function as both a viscosity index improver and a dispersant.
  • Typical molecular weights of these polymers are in a range of 1000 to 1,000,000 (e.g., 2000 to 500,000 or 25,000 to 100,000).
  • suitable viscosity improvers are polymers and copolymers of methacrylate, butadiene, olefins, or alkylated styrenes.
  • Polyisobutylene is a commonly used viscosity modifier.
  • Another suitable viscosity modifier is polymethacrylate (copolymers of various chain length alkyl methacrylates, for example), some formulations of which also serve as pour point depressants.
  • Other suitable viscosity modifiers include copolymers of ethylene and propylene, hydrogenated block copolymers of styrene and isoprene, and polyacrylates (copolymers of various chain length acrylates, for example). Specific examples include styrene-isoprene or styrene-butadiene based polymers of 50,000 to 200,000 molecular weight.
  • Pour Point Depressants are examples of styrene-isoprene or styrene-butadiene
  • pour point depressants lower the minimum temperature at which a fluid will flow or can be poured.
  • Suitable pour point depressants include C8 to C18 dialkyl fumarate/vinyl acetate copolymers, polyalkylmethacrylates and the like.
  • Foam inhibitors retard the formation of stable foams.
  • suitable foam inhibitors include polysiloxanes, polyacrylates, and the like.
  • a thickener can increase the viscosity of a lubricating oil composition in order to achieve a desired viscosity grade.
  • Any suitable thickener such as polyisobutylene (RIB) may be used.
  • RIB is a commercially available material from several manufacturers.
  • Polyisobutylene is typically a viscous oil-miscible liquid having a number average molecular weight of 800 to 5000 (e.g., 1000 to 2500) and a kinematic viscosity at 100 o C. of 200 to 5000 mm 2 /s (e.g., 200 to 1000 mm 2 /s).
  • the amount of PIB added to the lubricating oil composition will normally be from 1 to 20 wt. % (e.g., 2 to 15 wt. % or 4 to 12 wt. %) of the finished oil.
  • This test was used to evaluate the ability of lubricants to cope with instable-unburned asphaltenes in residual fuel oil.
  • the test measures the tendency of lubricants to cause deposits on a test strip, by applying oxidative thermal strain on a mixture of heavy fuel oil and lubricant.
  • test mixture a sample of lubricating oil composition is mixed with a specific amount of residual fuel to form test mixtures.
  • the test mixture is injected as a thin film over a metal test strip for a period of time (12 hours) and temperature (200
  • test strip is cooled, washed, dried, and then weighed. In this manner, the weight of the deposit (in mg) is measured and recorded as the change in weight of the test strip.
  • the DSC test was used to evaluate thin film oxidation stability of test oils, in accordance with ASTM D-6186. Heat flow to and from test oil in a sample cup is compared against a reference cup during the test.
  • the Oxidation Onset Temperature is the temperature at which the oxidation of the test oil starts.
  • the Oxidation Induction Time (OIT) is the time at which the oxidation of the test oil starts. A higher oxidation induction time indicates better performance. The oxidation reaction is exothermic as shown by the heat flow. The Oxidation Induction Time evaluates the thin film oxidation stability of the test oil.
  • oxidation stability of test oils (at 180 ° C and 500 psi of oxygen pressure) can be measured by detecting the exothermic release of energy that occurs when oils succumb to auto-oxidation.
  • the length of time required to reach auto-oxidation is a measure of oxidation resistance and is known as oxidation induction time.
  • test oil is weighed into a sample pan and placed in a test cell.
  • the cell is heated to a specified temperature and then pressurized with oxygen.
  • the cell is held at a regulated temperature and pressure until an exothermic reaction occurs.
  • the extrapolated onset time is measured and reported as the oxidation induction time for the lubricating oil at the specified test temperature.
  • ASTM D-7097 is designed to predict the deposit-forming tendencies of engine oils in the piston ring belt and upper piston crown area. This test determines the mass of deposit formed on a specially constructed test rod exposed to repetitive passage of 8.5 g of engine oil over the rod in a thin film under oxidative and catalytic conditions at 285 °C.
  • Deposit-forming tendencies of an engine oil under oxidative conditions are determined by circulating an oil-catalyst mixture comprising a small sample (8.4 g) of the oil and a very small (0.1 g) amount of an organo-metallic catalyst. This mixture is circulated for 24 hours in the TEOST MHT instrument over a special wire-wound depositor rod heated by electrical current to a controlled temperature of 285 °C at the hottest location on the rod. The rod is weighed before and after the test. Deposit that fell off the depositor rod into the oil was filtered and weighed. Total deposit is calculated as the sum of the weight of deposits on depositor rod and on the filter.
  • base oil components used in the formulations of the examples include the following:
  • 600N ExxonMobil CORE® 600N Group I lubricating oil with K v @100°C of 12.4 cSt
  • Examples 1 -3 and Comparative Example A were formulated to provide marine cylinder lubricating (MCL) oils with the following specification: 40 BN, SAE 50 viscosity grade (K v @100 °C of 18.5 mm 2 /s).
  • Examples 1 -3 vary in the amount of Compound 1 (see Table 3).
  • Comparative Example A The formulation of Comparative Example A was similar to Examples 1 -3. However, Comparative Example A did not include Compound 1. In place of Compound 1, a succinimide dispersant was added to Comparative Example A.
  • Examples 4-5 were formulated to provide marine cylinder lubricating (MCL) oils with the following specification: SAE 50 viscosity grade (K v @100 °C of 18.5 and 20.44 mm 2 /s, respectively).
  • Example 4 The following components were used in Example 4: a) 4.0 wt.% 17BN low overbased calcium sulfonate detergent b) 14.0 wt.% 95BN low overbased calcium sulfurized phenate detergent derived from C20-24 isomerized alpha olefin c) 0.2 wt.% bissuccinimide dispersant derived from 1000MW PIB d) 0.75 wt.% phenolic antioxidant e) 0.75 wt.% aminic antioxidant f) 1.0 wt.% Compound 2 g) 0.1 wt.% foam inhibitor
  • Example 5 The following components were used in Example 5: a) 19.8 wt.% 410BN high overbased calcium sulfonate detergent b) 0.1 wt.% 17BN low overbased calcium sulfonate detergent c) 14.0 wt.% 95BN low overbased calcium sulfurized phenate detergent derived from C20-24 isomerized alpha olefin d) 6.0 wt.% bissuccinimide dispersant derived from 1000MW PIB e) 1.0 wt.% zinc dithiophosphate from primary C8 alcohols f) 10.0 wt.% Compound 2 g) 0.1 wt.% foam inhibitor
  • Table 4 [0107] The results set forth in Table 4 demonstrate that the marine cylinder lubricating oil compositions containing lubricating additive Compound 2 exhibited desirable oxidation performance.
  • Example 6 and Comparative Example B were formulated to provide marine cylinder lubricating (MCL) oils with the following specifications: 40 BN, SAE 50 viscosity grade (K v @100 °C of 18.5 mm 2 /s).
  • Example 6 The following components were used in Example 6: a) 8.5 wt.% 410BN high overbased calcium sulfonate b) 2.6 wt.% 95BN low overbased calcium sulfurized phenate derived from C20-24 isomerized alpha olefin c) 0.2 wt.% bissuccinimide dispersant derived from 1000MW PIB d) 1.0 wt.% aminic antioxidant e) 0.1 wt.% foam inhibitor f) 6.0 wt.% Compound 2
  • Comparative Example B The formulation of Comparative Example B was similar to Example 6. However, Comparative Example B did not include lubricant additive Compound 2.
  • Example 7 and Comparative Example C were formulated to provide marine trunk piston engine oils (TPEO) with the following specifications: 12 BN, SAE 40 viscosity grade (K v @100 °C of 14.5 mm 2 /s).
  • TPEO marine trunk piston engine oils
  • Example 7 The following components were used in Example 7: a) 0.85 wt.% 420BN high overbased calcium hydroxybenzoate detergent derived from C20-24 isomerized alpha olefin b) 4.0 wt.% 180BN medium overbased calcium hydroxybenzoate detergent derived from C20-24 isomerized alpha olefin c) 5.0 wt.% ethylene carbonate post-treated bissuccinimide dispersant derived from 2300MW PIB d) 0.5 wt.% aminic antioxidant e) 0.7 wt.% zinc dithiophosphate from primary C8 alcohols f) 3.0 wt.% Compound 2 g) 0.1 wt.% foam inhibitor [0115] The formulation of Comparative Example C was similar to Example 7. However, Comparative Example C did not include lubricant additive Compound 2.
  • Examples 8-10 and Comparative Example D were formulated to provide railroad engine oil lubricating compositions meeting the following specification: SAE 30 viscosity grade (K v @100 °C of about 15.0 mm 2 /s).
  • Examples 8-10 were blended with the following components: a) Group II base oil b) 9.7 wt% of a railroad engine oil additive package c) Compound 2 (solvent distilled) at various treat rates (Table 7):
  • the Additive Package referenced in Table 7 is a representative railroad engine oil package that includes the following additives: a) Ethylene carbonate post-treated succinimide dispersant b) Molybdated succinimide c) Calcium sulfurized phenate and calcium salicylate detergents d) Mannich base detergent e) Aminic antioxidant f) Borated glycerol monooleate
  • Compound 2 was added in varying amounts to finished oils containing the engine oil additive package to observe its solvency and tendency to solubilize carboneous ring deposits. The blending took place at ambient temperature for 20 minutes.
  • Ring sections containing high concentration of carbonaceous deposits from an internal combustion engine were used for the experiments.
  • the rings were prewashed with hexane, allowed to dry, and then weighed to 4 decimal places.
  • the ring sections were carefully placed in beakers containing the finished oils (i.e., Examples 8-10 and Comparative Example D).
  • the samples were allowed to sit with no agitation in the finished oils for 4, 6, and 24 hours.
  • the approximate temperature of the finished oils was ⁇ 22 °C. Cloudiness formed around the sectioned ring pieces, indicating some removal of deposits.
  • the ring segments were removed, rinsed with hexane, allowed to air dry, and then reweighed.
  • Examples 11 -12 and Comparative Example E were formulated to provide natural gas engine oil (NGEO) compositions with the following specifications: 3 BN, SAE 40 viscosity grade, sulfated ash 0.32 percent.
  • NGEO natural gas engine oil
  • Examples 11 -12 were blended with the following components: a) 0.75 wt.% succinimide dispersant derived from 1000MW PIB b) 0.75 wt.% succinimide dispersant derived from 1300MW PIB c) 1.9 wt.% 114BN low overbased calcium sulfurized phenate detergent d) 0.3 wt.% zinc dithiophosphate derived from primary C8 alcohols e) 0.2 wt.% 17BN calcium sulfonate f) 0.25 wt.% phenolic antioxidant g) 50 ppm foam inhibitor h) Compound 2 (solvent distilled) at various treat rates (Table 8)
  • Comparative Example E was similar to Examples 11 - 12. However, Comparative Example E did not include lubricant additive Compound 2.
  • the natural gas engine oils were formulated using Chevron RLOP 600R Group II baseoil.
  • Table 8 [0128] The results set forth in Table 8 show that the natural gas engine lubricating oil compositions containing lubricating additive Compound 2 exhibited surprisingly better oxidative stability performance over Comparative Example E, as is evident by the higher oxidation induction times. Examples 11 -12 also demonstrated better deposit performance in the TEOST MHT deposit test over the comparative, as evidenced by the lower total deposits at end of test.
  • Examples 13-14 and Comparative Example F were formulated to provide ashless natural gas engine oil (NGEO) compositions with the following specifications: 1 BN, SAE 40 viscosity grade, sulfated ash 0.06 percent.
  • NGEO ashless natural gas engine oil
  • Examples 13-14 were blended with the following components: a) 0.75 wt.% succinimide dispersant derived from 1000MW PIB b) 0.75 wt.% succinimide dispersant derived from 1300MW PIB c) 0.3 wt.% zinc dithiophosphate derived from primary C8 alcohols d) 0.25 wt.% phenolic antioxidant e) 50 ppm foam inhibitor f) Compound 2 (solvent distilled) at various treat rates (Table 9)
  • Comparative Example F was similar to Examples 13- 14. However, Comparative Example F did not include lubricant additive Compound 2.
  • the natural gas engine oil formulations were formulated using Chevron RLOP 600R Group II baseoil.
  • Examples 15-16 and Comparative Example G were formulated to provide natural gas engine oil (NGEO) compositions with the following specifications: 3 BN, SAE 40 viscosity grade, sulfated ash 0.3 percent.
  • NGEO natural gas engine oil
  • Examples 15-16 were blended with the following components: a) 0.75 wt.% succinimide dispersant derived from 1000MW PIB b) 0.75 wt.% succinimide dispersant derived from 1300MW PIB c) 0.47 wt.
  • Comparative Example G was similar to Examples 15- 16. However, Comparative Example G did not include lubricant additive Compound 2.
  • the natural gas engine oils were formulated using Chevron RLOP 600R Group II baseoil.
  • Examples 17-18 and Comparative Example H were formulated to provide natural gas engine oil (NGEO) compositions with the following specifications: 4 BN, SAE 40 viscosity grade, sulfated ash 0.58 percent.
  • Examples 17-18 were blended with the following components: a) 0.75 wt.% succinimide dispersant derived from 1000MW PIB b) 0.75 wt.% succinimide dispersant derived from 1300MW PIB c) 0.94 wt.
  • NGEO natural gas engine oil
  • Comparative Example H was similar to Examples 17- 18. However, Comparative Example H did not include lubricant additive Compound 2.
  • the natural gas engine oil compositions were formulated using Chevron RLOP 600R Group II baseoil.
  • Examples 19-20 and Comparative Example I were formulated to provide low ash, dual-fuel engine oil compositions with the following specifications: 3 BN, SAE 40 viscosity grade lubricants using Chevron RLOP 600R Group II baseoil.
  • Examples 19-20 were blended with the following components: a) 1.0 wt.% succinimide dispersant derived from 1300MW PIB b) 1.0 wt.% ethylene carbonate post-treated succinimide dispersant derived from 2300MW PIB c) 1.1 wt.
  • Examples 21 -22 and Comparative Example J were formulated to provide railroad engine oil compositions with the following specifications: 15 BN, SAE 20W-40 viscosity grade lubricant.
  • Examples 21 -22 were blended with the following components: a) 1.0 wt.% succinimide dispersant derived from 1300MW PIB b) 1.0 wt.% ethylene carbonate post-treated succinimide dispersant derived from 2300MW PIB c) 1.9 wt. % 114BN low overbased calcium sulfurized phenate d) 4.6 wt.% 260BN high overbased calcium sulfurized phenate e) 0.9 wt.% 17BN calcium sulfonate f) 0.1 wt.% aminic antioxidant g) 50 ppm foam inhibitor h) Compound 2 (solvent distilled) at various treat rates (Table 13)
  • Comparative Example J The formulation of Comparative Example J was similar to Examples 21 - 22. However, Comparative Example J did not include lubricant additive Compound 2.
  • ranges from any lower limit may be combined with any upper limit to recite a range not explicitly recited, as well as, ranges from any lower limit may be combined with any other lower limit to recite a range not explicitly recited, in the same way, ranges from any upper limit may be combined with any other upper limit to recite a range not explicitly recited.
  • ranges from any upper limit may be combined with any other upper limit to recite a range not explicitly recited.
  • within a range includes every point or individual value between its end points even though not explicitly recited. Thus, every point or individual value may serve as its own lower or upper limit combined with any other point or individual value or any other lower or upper limit, to recite a range not explicitly recited.
  • compositions, an element or a group of elements are preceded with the transitional phrase “comprising,” it is understood that we also contemplate the same composition or group of elements with transitional phrases “consisting essentially of,” “consisting of,” “selected from the group of consisting of,” or “is” preceding the recitation of the composition, element, or elements and vice versa.

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Abstract

This disclosure describes a gaseous-fueled, low-speed, or medium speed engine lubricating oil composition. The composition includes a major amount of base oil; and a lubricant additive having the following structure: (I), where each R1 is independently a hydrocarbyl group having 10-400 carbons; X is an alkyl, aryl, or heteroaromatic group having 1 to 10 carbons; Y is nitrogen, oxygen, or sulfur; each R2 is independently a hydrocarbyl group having 1 to 9 carbons; Z is nitrogen, oxygen, or sulfur; and each R3 is independently a hydrogen or hydrocarbyl group having 1 to 9 carbons with one or more nitrogen, oxygen, or sulfur functionalization, wherein p is 1 to 3, n is 1 to 20 and m is 0 to 3.

Description

LUBRICANT ADDITIVES
CROSS-REFERENCE TO RELATED APPLICATION
[001] This application claims the benefit of U.S. Provisional Patent Application No. 63/339,576, filed May 9, 2022, which is incorporated by reference herein in its entirety.
TECHNICAL FIELD
[002] This disclosure relates to lubricant additive compositions and lubricating oil compositions containing the same. More particularly, the compositions improve oxidative stability and/or deposit control in an engine environment.
BACKGROUND
[003] While all engines put stress on lubricating oils, some engines run continuously at near full load and high temperature conditions which place greater thermal stress on the lubricants. Under such conditions, engines are particularly susceptible to oxidation and deposit formation which can lead to significant degradation of engine performance. Moreover, some of these engines require lubricating oils to be within a specified viscosity range necessitating the use of components such as thickeners.
SUMMARY
[004] In one aspect, there is provided a gaseous-fueled engine lubricating oil composition comprising: a major amount of base oil; and a lubricant additive having the following structure:
Figure imgf000002_0001
wherein each R1 is independently a hydrocarbyl group having 10 to 400 carbons; X is an alkyl, aryl, or heteroaromatic group having 1 to 10 carbons; Y is nitrogen, oxygen, or sulfur; each R2 is independently a hydrocarbyl group having 1 to 9 carbons; Z is nitrogen, oxygen, or sulfur; and each R3 is independently a hydrogen or hydrocarbyl group having 1 to 9 carbons with one or more nitrogen, oxygen, or sulfur functionalization, wherein p is 1 to 3, n is 1 to 20 and m is 0 to 3.
[005] In another aspect, there is provided a lubricating oil composition for a low-speed or medium-speed diesel engine, the composition comprising: a major amount of base oil; and a lubricant additive having the following structure:
Figure imgf000003_0001
wherein each R1 is independently a hydrocarbyl group having 10 to 400 carbons; X is an alkyl, aryl, or heteroaromatic group having 1 to 10 carbons; Y is nitrogen, oxygen, or sulfur; each R2 is independently a hydrocarbyl group having 1 to 9 carbons; Z is nitrogen, oxygen, or sulfur; and each R3 is independently a hydrogen or hydrocarbyl group having 1 to 9 carbons with one or more nitrogen, oxygen, or sulfur functionalization, wherein p is 1 to 3, n is 1 to 20 and m is 0 to 3.
[006] In yet another aspect, there is provided a method of thickening a lubricating oil composition in a gaseous-fueled, low-speed, or medium-speed engine, the method comprising adding to said engine a lubricating oil composition comprising: a major amount of base oil; and a lubricant additive having the following structure:
Figure imgf000004_0001
wherein each R1 is independently a hydrocarbyl group having 10 to 400 carbons; X is an alkyl, aryl, or heteroaromatic group having 1 to 10 carbons; Y is nitrogen, oxygen, or sulfur; each R2 is independently a hydrocarbyl group having 1 to 9 carbons; Z is nitrogen, oxygen, or sulfur; and each R3 is independently a hydrogen or hydrocarbyl group having 1 to 9 carbons with one or more nitrogen, oxygen, or sulfur functionalization, wherein p is 1 to 3, n is 1 to 20 and m is 0 to 3.
[007] In still yet another aspect, there is provided a method of improving piston cleanliness or oxidation inhibition in an engine, the method comprising lubricating the engine with a lubricating oil composition comprising: a of base oil; and a lubricant additive having the following structure:
Figure imgf000004_0002
wherein each R1 is independently a hydrocarbyl group having 10 to 400 carbons; X is an alkyl, aryl, or heteroaromatic group having 1 to 10 carbons; Y is nitrogen, oxygen, or sulfur; each R2 is independently a hydrocarbyl group having 1 to 9 carbons; Z is nitrogen, oxygen, or sulfur; and each R3 is independently a hydrogen or hydrocarbyl group having 1 to 9 carbons with one or more nitrogen, oxygen, or sulfur functionalization, wherein p is 1 to 3, n is 1 to 20 and m is 0 to 3.
[008] In still yet another further aspect, there is provided a method of removing existing deposits in an internal combustion engine, the method comprising lubricating the engine with a composition comprising: a base oil; and an additive having the following structure:
Figure imgf000005_0001
wherein each R1 is independently a hydrocarbyl group having 10 to 400 carbons; X is an alkyl, aryl, or heteroaromatic group having 1 to 10 carbons; Y is nitrogen, oxygen, or sulfur; each R2 is independently a hydrocarbyl group having 1 to 9 carbons; Z is nitrogen, oxygen, or sulfur; and each R3 is independently a hydrogen or hydrocarbyl group having 1 to 9 carbons with one or more nitrogen, oxygen, or sulfur functionalization, wherein p is 1 to 3, n is 1 to 20 and m is 0 to 3.
[009] In yet still another further aspect, there is provided a method of removing existing deposits from the crankcase, rocker cover, camshaft region, timing gear cover, cylinder head, combustion chamber, piston rings and/or ring grooves in an internal combustion engine, the method comprising lubricating or rapid cleaning the engine with a composition comprising: a base oil; and an additive having the following structure:
Figure imgf000005_0002
wherein each R1 is independently a hydrocarbyl group having 10 to 400 carbons; X is an alkyl, aryl, or heteroaromatic group having 1 to 10 carbons; Y is nitrogen, oxygen, or sulfur; each R2 is independently a hydrocarbyl group having 1 to 9 carbons; Z is nitrogen, oxygen, or sulfur; and each R3 is independently a hydrogen or hydrocarbyl group having 1 to 9 carbons with one or more nitrogen, oxygen, or sulfur functionalization, wherein p is 1 to 3, n is 1 to 20 and m is 0 to 3.
DETAILED DESCRIPTION
[0010] It is understood that when combinations, subsets, groups, etc. of elements are disclosed (e.g., combinations of components in a composition, or combinations of steps in a method), that while specific reference of each of the various individual and collective combinations and permutations of these elements may not be explicitly disclosed, each is specifically contemplated and described herein.
[0011] The present disclosure relates to lubricant additive compositions with enhanced oxidative stability, thickening ability, and/or deposit control capability (i.e., preventing deposit formation and/or removal of existing deposits), lubricating oil compositions containing the lubricant additive, and methods of using the compositions.
[0012] When used during regular maintenance such as scheduled oil change recommend by OEM, the lubricating oil composition works primarily (not necessarily exclusively) to prevent deposit formation. When used on as needed basis such as a rapid cleaning service, the lubricating oil composition works primarily (not necessarily exclusively) to remove existing deposits.
[0013] The compositions disclosed herein are particularly suitable for engines operating under sustained high load conditions such as gaseous-fueled engines, dual- fuel engines, and low-speed or medium-speed engines. The engine may be a two- stroke engine or four-stroke engine. The engine may also include any number of combustion chambers, pistons, and associated cylinders (e.g., 1 -24). For example, in certain embodiments, the engine may be a large-scale industrial reciprocating engine having 2, 3, 4, 5, 6, 7, 8, 9, 10, 12, 16, 18, 20, 24 or more pistons reciprocating in cylinders. In certain embodiments, the piston may be an aluminum piston or a steel piston (e.g., steel or any of a variety of steel alloys, such as 42CrMo4V or 38MnVS6). [0014] The gaseous-fueled engine may be a stationary natural gas engine, a stationary biogas engine, a stationary landfill gas engine, a stationary unconventional gaseous-fueled engine, or a dual-fuel engine. Dual-fuel engines can operate using a mixture of two different fuels. Frequently, diesel and natural gas fuels are used together within dual fuel engines. Beyond natural gas and diesel, some dual-fuel engines can also use varying mixtures of biodiesel, landfill gas, bio-gas and other fuels.
[0015] The fuel which is used to operate the gaseous-fueled engine may include carbon-based gaseous fuels (e.g., natural gas, biogas, landfill gas, wood gas, methane, propane, butane, etc.) and non-carbon based gaseous fuels (e.g. ammonia, hydrogen).
[0016] Diesel engines may generally be classified as low-speed, medium-speed or high-speed engines. Herein, a "low-speed" engine means a compression-ignition internal combustion engine that is driven at a rotational speed that is less than 500 revolutions per minute (rpm), such as marine crosshead diesel engines; a "mediumspeed" engine means a compression-ignition internal combustion engine that is driven at a rotational speed of 500 to 1800 rpm, such as locomotive ("railroad") diesel engines, marine trunk piston diesel engines, or land-based stationary power diesel engines; and a "high-speed" engine means a compression-ignition internal combustion engine that is driven at a rotational speed that is higher than 1800 rpm, such as diesel engines for highway vehicles.
[0017] In some embodiments, the lubricating oil composition disclosed herein may be utilized in controlling deposits in engines operating under high sustained load conditions, such as a Brake Mean Effective Pressure (BMEP) of at least 10 bar (1.0 MPa), of at least 12 bar (1.2 MPa), of at least 14 bar (1.4 MPa), of at least 16 bar (1.6 MPa), of at least 18 bar (1.8 MPa), of at least 20 bar (2.0 MPa), e.g., at least 22 bar (2.2 MPa), at least 24 bar (2.4 MPa), at least 26 bar (2.6 MPa), 10 to 30 bar (1.0 to 3.0 MPa), 20 to 30 bar (2.0 to 3.0 MPa), 22 to 30 bar (2.2 to 3.0 MPa), 22 to 28 bar (2.2 to 2.8 MPa), or 24 to 30 bar (2.4 to 3.0 MPa).
[0018] The lubricant additive disclosed herein and compositions containing the same can be used in a number of lubricant applications such as a railroad engine oil (RREO), marine system oil (SO), marine cylinder lubricant (MCL), trunk piston engine oil (TPEO), natural gas engine oil (NGEO), or dual-fuel (DF) engine oil.
[0019] In some embodiments, the lubricating oil composition disclosed herein has a total base number (TBN) of 2 to 200 mgKOH/g such as 2 to 175, 2 to 150, 2 to 100, 5 to 200, 5 to 175, 5 to 150, 5 to 100, 10 to 200, 10 to 175, 10 to 150, 10 to 100, 50 to 200, 50 to 175, 50 to 150, and 50 to 100.
[0020] In some embodiments, the lubricating oil composition disclosed herein is suitable for use as a marine cylinder lubricant used to lubricate a low-speed crosshead engine. Marine cylinder lubricants are typically made to the SAE 30, SAE 40, SAE 50, or SAE 60 monograde specification in order to provide a sufficiently thick lubricant film at the high temperatures on the cylinder liner wall. Typically, marinediesel cylinder lubricants have a TBN of up to 200 mg KOH/g, or ranging from 2 to 200 mg KOH/g (e.g., from 2 to 200 mg KOH/g, from 5 to 200 mg KOH/g, from 10 to 200 mg KOH/g, from 15 to 150 mg KOH/g, from 15 to 60 mg KOH/g, from 20 to 200 mg KOH/g, from 20 to 150 mg KOH/g from 20 to 120 mg KOH/g, from 20 to 80 mg KOH/g, from 30 to 200 mg KOH/g, or from 30 to 150 mg KOH/g, or from 30 to 120 mg KOH/g, from 30 to 100 mg KOH/g, from 30 to 80 mg KOH/g, from 60 to 200 mg KOH/g, from 60 to 150 mg KOH/g, from 60 to 120 mg KOH/g, from 60 to 100 mg KOH/g, from 60 to 80 mg KOH/g, from 80 to 200 mg KOH/g, from 80 to 150 mg KOH/g, from 80 to 150 mg 120 KOH/g, from 120 to 200 mg KOH/g, or from 120 to 150 mg KOH/g).
[0021] In some embodiments, the lubricating oil composition disclosed herein is suitable for use as a marine system oil used to lubricate the crankcase of a low-speed crosshead engine. Marine system oil lubricants are typically made to the SAE 20, SAE 30, or SAE 40 monograde specification. The viscosity for the marine system oil is set at relatively low level(s) in part because a system oil can increase in viscosity during use and the engine designers have set viscosity increase limits to prevent operational problems. Typically, marine system oil lubricants have a TBN of up to 12 mg KOH/g or ranging from 2 to 12 mg KOH/g (e.g., from 3 to 12 mg KOH/g, from 5 to 12 mg KOH/g, from 5 to 10 mg KOH/g, or from 5 to 9 mg KOH/g). [0022] In some embodiments, the Rubricating oil composition disclosed herein is suitable for use as a marine trunk piston engine oil (TPEO). Marine TPEO lubricants are typically made to the SAE 30 or SAE 40 monograde specification. Typically, marine TPEO lubricants have a TBN of up to 60 mg KOH/g or ranging from 2 to 60 mg KOH/g (e.g., from 5 to 60 mg KOH/g, 10 to 30 mg KOH/g, from 15 to 60 mg KOH/g, from 15 to 40 mg KOH/g, from 20 to 60 mg KOH/g, 20 to 40 mg KOH/g, from 30 to 60 mg KOH/g, or from 30 to 55 mg KOH/g).
[0023] In some embodiments, the lubricating oil composition disclosed herein is suitable for use as a gaseous-fueled engine oil, such as a natural gas fueled engine oil. Gaseous-fueled engine oils typically have a TBN up to 10 mg KOH/g or ranging from 2 to 10 mg KOH/g (e.g., from 2 to 9 mg KOH/g, or 2 to 8 mg KOH/g).
[0024] In some embodiments, the lubricating oil composition disclosed herein is suitable for use as a medium speed engine oil, such as a locomotive (railroad) engine oil. Locomotive engine oil lubricants typically have a TBN up to 20 mg KOH/g, up to 15 mg KOH/g, up to 10 mg KOH/g, or ranging from 4 to 20 mg KOH/g, from 4 to 15 mg KOH/g, 4 to 10 mg KOH/g, or 5 to 9 mg KOH/g.
[0025] In some embodiments, the lubricating oil composition disclosed herein may be used during rapid cleaning service to remove accumulated deposits, sludge, and other gunk from an internal combustion engine. A rapid cleaning service can remove sludge, heavy deposits, and/or other insoluble material that may have been built up over time. The cleaning process may be comprised of using the lubricant in the engine sump or crankcase and circulating the lubricating oil without starting the engine. An additional step would include circulating the lubricating oil and allowing it to soak under a static condition for 15 minutes, 30 minutes, 1 hour, 1.5 hours, 2 hours, 3 hours, 4 hours, 5 hours, 6 hours, 7, hours, 8 hours, 9 hours, 10 hours, 11 hours, 12 hours, 16 hours, 20 hours, 24 hours, 2 days, 3 days, 4 days, 5 days, 6 days, or a week. Another cleaning step could include starting and operating the engine at any running condition appropriate for the engine design and fuel for 15 minutes, 30 minutes, 1 hour, 1.5 hours, 2 hours, 3 hours, 4 hours, 5 hours, 6 hours, 7, hours, 8 hours, 9 hours, 10 hours,. 11 hours, 12 hours, 16 hours, 20 hours, 24 hours, 2 days, 3 days, 4 days, 5 days, 6 days, or a week. In some embodiments, the lubricating oil composition disclosed herein may be used for removing existing deposits from the crankcase, rocker cover, camshaft region, timing gear cover, cylinder head, combustion chamber, piston rings and/or ring grooves in an internal combustion engine.
[0026] When used during a rapid cleaning service, the lubricating oil composition can require the lubricant additive at a higher concentration than is typically used during regular maintenance. This lubricating oil with higher amounts of the deposit cleaning lubricant additive is used to lubricate and clean the engine. The resulting mixed product (concentrated lubricating oil and deposits) can then be flushed. The flushing step typically occurs after completion of the cleaning step.
[0027] In some embodiments, the cleaning step of the rapid cleaning service involves lubricating the engine with the lubricating oil composition for 15 minutes, 30 minutes, 1 hour, 1.5 hours, 2 hours, 3 hours, 4 hours, 5 hours, 6 hours, 7, hours, 8 hours, 9 hours, 10 hours, 11 hours, 12 hours, 16 hours, 20 hours, 24 hours, 2 days, 3 days, 4 days, 5 days, 6 days, or a week. The exact amount of time can vary depending on a number of factors such as, but not limited, the size of engine, amount of deposits in the engine, desired level of cleanliness, and so forth.
[0028] In some embodiments, the flushing takes place after 5 minutes, after 15 minutes, after 30 minutes, after 45 minutes, after 1 hour, after 2 hours, after three 3, after 4 hours, after 5 hours, after 6 hours, after 8 hours, after 12 hours, after 16 hours, after 24 hours, after 2 days, after 3 days, after 4 days, after 1 week, after 2 weeks, after 3 weeks, after 4 weeks, after 6 weeks, after 8 weeks from the cleaning step. In some embodiments, the flushing step can occur up to a period equivalent to about 25% of the OEM recommended oil change interval period.
[0029] In some embodiments, the present disclosure relates to engine flush products containing the additive, mixed products containing the additive and used lubricating oil composition, and methods of using the same. [0030] In some embodiments, the engine flush product is an aftermarket additive package wherein the additive is dissolved in solvent. The aftermarket additive package is suitable for rapidly cleaning or removing accumulated deposits, sludge, and other gunk from an internal combustion engine.
[0031] An engine flush process can remove sludge, heavy deposits, and/or other gunk that may have been built up from engine oil. A typical engine flush process involves adding the additive as an aftermarket additive (e.g., engine flush product) to an internal combustion engine through the oil-filler port. After the engine is allowed to idle, the additive is added to mix with the existing lubricating oil composition which has "used base oil". This mixed product can dissolve or clean sludge, heavy deposits, and/or gunk residing in the engine. The mixed product is then drained along with the dissolved sludge, deposit, and/or gunk.
[0032] In some embodiments, the lubricating oil composition disclosed herein may contain low levels of sulfated ash, as determined by ASTM D874. The compositions may have a sulfated ash content of less than 1.5 wt. % (e.g., less than 0.6 wt. % or even less than 0.06 wt. %), based on the total weight of the composition. The compositions may have a sulfated ash content from 0.01 to 1.0 wt.%, from 0.1 to 1.0 wt.%, from 0.3 to 0.8 wt.%, from 0.4 to 1.0 wt.%, from 0.5 to 0.9 wt.%, or from 0.5 to 1.0 wt.%. In some embodiments the lubricating oil composition may be ashless.
[0033] The lubricating oil composition disclosed herein may provide advantaged deposit control performance in any of a number of mechanical components of an engine. The mechanical component may be a piston, a piston ring, piston ring grooves, a crankcase, a rocker cover, a camshaft region, a timing gear cover, a cylinder head, a combustion chamber, a cylinder liner, a cylinder, a cam, a tappet, a lifter, a gear, a valve, a valve guide, or a bearing including a journal, a roller, a tapered, a needle, or a ball bearing. In some cases, the mechanical component may comprise steel. Lubricant Additive
[0034] The lubricant additive composition of the present disclosure can be represented by the following generalized chemical Structure I:
Figure imgf000012_0001
Structure I wherein each R1 is independently a hydrocarbyl group having 10 to 400 carbons; X is an alkyl, aryl, or heteroaromatic group having 1 to 10 carbons; Y is nitrogen, oxygen, or sulfur; each R2 is independently a hydrocarbyl group having 1 to 9 carbons; Z is nitrogen, oxygen, or sulfur; and each R3 is independently a hydrogen or hydrocarbyl group having 1 to 9 carbons with one or more nitrogen, oxygen, or sulfur functionalization, wherein p is 1 to 3, n is 1 to 20 and m is 0 to 3. In some embodiments, X is a cyclic or acyclic alkyl group. In some embodiments, Y may include one or more hydrogens. In some preferred embodiments, Z is nitrogen.
[0035] Each R1 is independently a moiety that includes 10 to 400 carbon atoms, such as 10 to 390, 10 to 380, 10 to 370, 10 to 360, 10 to 350, 10 to 340, 10 to 330, 10 to 320, 10 to 310, 10 to 300, 10 to 290, 10 to 280, 10 to 270, 10 to 260, 10 to 250, 10 to 240, 10 to 230, 10 to 220, 10 to 210, 10 to 200, 10 to 190, 10 to 180, 10 to 170, 10 to 160, 10 to 150, 10 to 140, 10 to 130, 10 to 120, 10 to 110, 10 to 100, 10 to 90, 10 to
80, 10 to 70, 10 to 60, 10 to 50, 10 to 40, 10 to 30, 10 to 20, 20 to 400, 20 to 390, 20 to 380, 20 to 370, 20 to 360, 20 to 350, 20 to 340, 20 to 330, 20 to 320, 20 to 310, 20 to
300, 20 to 290, 20 to 280, 20 to 270, 20 to 260, 20 to 250, 20 to 240, 20 to 230, 20 to
220, 20 to 210, 20 to 200, 20 to 190, 20 to 180, 20 to 170, 20 to 160, 20 to 150, 20 to
140, 20 to 130, 20 to 120, 20 to 110, 20 to 100, 20 to 90, 20 to 80, 20 to 70, 20 to 60,
20 to 50, 20 to 40, 20 to 30, 30 to 400, 30 to 390, 30 to 380, 30 to 370, 30 to 360, 30 to 350, 30 to 340, 30 to 330, 30 to 320, 30 to 310, 30 to 300, 30 to 290, 30 to 280, 30 to 0, 30 to 260, 30 to 250, 30 to 240, 30 to 230, 30 to 220, 30 to 210, 30 to 200, 30 to0, 30 to 180, 30 to 170, 30 to 160, 30 to 150, 30 to 140, 30 to 130, 30 to 120, 30 to0, 30 to 100, 30 to 90, 30 to 80, 30 to 70, 30 to 60, 30 to 50, 30 to 40, 40 to 400, 40 390, 40 to 380, 40 to 370, 40 to 360, 40 to 350, 40 to 340, 40 to 330, 40 to 320, 40 310, 40 to 300, 40 to 290, 40 to 280, 40 to 270, 40 to 260, 40 to 250, 40 to 240, 40 230, 40 to 220, 40 to 210, 40 to 200, 40 to 190, 40 to 180, 40 to 170, 40 to 160, 40 150, 40 to 140, 40 to 130, 40 to 120, 40 to 110, 40 to 100, 40 to 90, 40 to 80, 40 to, 40 to 60, 40 to 50, 50 to 400, 50 to 390, 50 to 380, 50 to 370, 50 to 360, 50 to 350, to 340, 50 to 330, 50 to 320, 50 to 310, 50 to 300, 50 to 290, 50 to 280, 50 to 270, to 260, 50 to 250, 50 to 240, 50 to 230, 50 to 220, 50 to 210, 50 to 200, 50 to 190, to 180, 50 to 170, 50 to 160, 50 to 150, 50 to 140, 50 to 130, 50 to 120, 50 to 110, to 100, 50 to 90, 50 to 80, 50 to 70, 50 to 60, 60 to 400, 60 to 390, 60 to 380, 60 to0, 60 to 360, 60 to 350, 60 to 340, 60 to 330, 60 to 320, 60 to 310, 60 to 300, 60 to0, 60 to 280, 60 to 270, 60 to 260, 60 to 250, 60 to 240, 60 to 230, 60 to 220, 60 to0, 60 to 200, 60 to 190, 60 to 180, 60 to 170, 60 to 160, 60 to 150, 60 to 140, 60 to0, 60 to 120, 60 to 110, 60 to 100, 60 to 90, 60 to 80, 60 to 70, 70 to 400, 70 to 390, to 380, 70 to 370, 70 to 360, 70 to 350, 70 to 340, 70 to 330, 70 to 320, 70 to 310, to 300, 70 to 290, 70 to 280, 70 to 270, 70 to 260, 70 to 250, 70 to 240, 70 to 230, to 220, 70 to 210, 70 to 200, 70 to 190, 70 to 180, 70 to 170, 70 to 160, 70 to 150, to 140, 70 to 130, 70 to 120, 70 to 110, 70 to 100, 70 to 90, 70 to 80, 80 to 400, 80 390, 80 to 380, 80 to 370, 80 to 360, 80 to 350, 80 to 340, 80 to 330, 80 to 320, 80 310, 80 to 300, 80 to 290, 80 to 280, 80 to 270, 80 to 260, 80 to 250, 80 to 240, 80 230, 80 to 220, 80 to 210, 80 to 200, 80 to 190, 80 to 180, 80 to 170, 80 to 160, 80 150, 80 to 140, 80 to 130, 80 to 120, 80 to 110, 80 to 100, 80 to 90, 90 to 400, 90 to0, 90 to 380, 90 to 370, 90 to 360, 90 to 350, 90 to 340, 90 to 330, 90 to 320, 90 to0, 90 to 300, 90 to 290, 90 to 280, 90 to 270, 90 to 260, 90 to 250, 90 to 240, 90 to0, 90 to 220, 90 to 210, 90 to 200, 90 to 190, 90 to 180, 90 to 170, 90 to 160, 90 to0, 90 to 140, 90 to 130, 90 to 120, 90 to 110, 90 to 100, 100 to 400, 100 to 390, 100 380, 100 to 370, 100 to 360, 100 to 350, 100 to 340, 100 to 330, 100 to 320, 100 to , 100 to 300, 100 to 290, 100 to 280, 100 to 270, 100 to 260, 100 to 250, 100 to 240, to 230, 100 to 220, 100 to 210, 100 to 200, 100 to 190, 100 to 180, 100 to 170, 10060, 100 to 150, 100 to 140, 100 to 130, 100 to 120, 100 to 110, 110 to 400, 110 to, 110 to 380, 110 to 370, 110 to 360, 110 to 350, 110 to 340, 110 to 330, 110 to 320, to 310, 110 to 300, 110 to 290, 110 to 280, 110 to 270, 110 to 260, 110 to 250, 11040, 110 to 230, 110 to 220, 110 to 210, 110 to 200, 110 to 190, 110 to 180, 110 to, 110 to 160, 110 to 150, 110 to 140, 110 to 130, 110 to 120, 120 to 400, 120 to 390, to 380, 120 to 370, 120 to 360, 120 to 350, 120 to 340, 120 to 330, 120 to 320, 12010, 120 to 300, 120 to 290, 120 to 280, 120 to 270, 120 to 260, 120 to 250, 120 to, 120 to 230, 120 to 220, 120 to 210, 120 to 200, 120 to 190, 120 to 180, 120 to 170, to 160, 120 to 150, 120 to 140, 120 to 130, 130 to 400, 130 to 390, 130 to 380, 13070, 130 to 360, 130 to 350, 130 to 340, 130 to 330, 130 to 320, 130 to 310, 130 to, 130 to 290, 130 to 280, 130 to 270, 130 to 260, 130 to 250, 130 to 240, 130 to 230, to 220, 130 to 210, 130 to 200, 130 to 190, 130 to 180, 130 to 170, 130 to 160, 13050, 130 to 140, 140 to 400, 140 to 390, 140 to 380, 140 to 370, 140 to 360, 140 to, 140 to 340, 140 to 330, 140 to 320, 140 to 310, 140 to 300, 140 to 290, 140 to 280, to 270, 140 to 260, 140 to 250, 140 to 240, 140 to 230, 140 to 220, 140 to 210, 14000, 140 to 190, 140 to 180, 140 to 170, 140 to 160, 140 to 150, 150 to 400, 150 to, 150 to 380, 150 to 370, 150 to 360, 150 to 350, 150 to 340, 150 to 330, 150 to 320, to 310, 150 to 300, 150 to 290, 150 to 280, 150 to 270, 150 to 260, 150 to 250, 15040, 150 to 230, 150 to 220, 150 to 210, 150 to 200, 150 to 190, 150 to 180, 150 to, 150 to 160, 160 to 400, 160 to 390, 160 to 380, 160 to 370, 160 to 360, 160 to 350, to 340, 160 to 330, 160 to 320, 160 to 310, 160 to 300, 160 to 290, 160 to 280, 16070, 160 to 260, 160 to 250, 160 to 240, 160 to 230, 160 to 220, 160 to 210, 160 to, 160 to 190, 160 to 180, 160 to 170, 170 to 400, 170 to 390, 170 to 380, 170 to 370, to 360, 170 to 350, 170 to 340, 170 to 330, 170 to 320, 170 to 310, 170 to 300, 17090, 170 to 280, 170 to 270, 170 to 260, 170 to 250, 170 to 240, 170 to 230, 170 to, 170 to 210, 170 to 200, 170 to 190, 170 to 180, 180 to 400, 180 to 390, 180 to 380, to 370, 180 to 360, 180 to 350, 180 to 340, 180 to 330, 180 to 320, 180 to 310, 180 00, 180 to 290, 180 to 280, 180 to 270, 180 to 260, 180 to 250, 180 to 240, 180 to, 180 to 220, 180 to 210, 180 to 200, 180 to 190, 190 to 400, 190 to 390, 190 to 380, to 370, 190 to 360, 190 to 350, 190 to 340, 190 to 330, 190 to 320, 190 to 310, 19000, 190 to 290, 190 to 280, 190 to 270, 190 to 260, 190 to 250, 190 to 240, 190 to, 190 to 220, 190 to 210, 190 to 200, 200 to 400, 200 to 390, 200 to 380, 200 to 370, to 360, 200 to 350, 200 to 340, 200 to 330, 200 to 320, 200 to 310, 200 to 300, 20090, 200 to 280, 200 to 270, 200 to 260, 200 to 250, 200 to 240, 200 to 230, 200 to, 200 to 210, 210 to 400, 210 to 390, 210 to 380, 210 to 370, 210 to 360, 210 to 350, to 340, 210 to 330, 210 to 320, 210 to 310, 210 to 300, 210 to 290, 210 to 280, 21070, 210 to 260, 210 to 250, 210 to 240, 210 to 230, 210 to 220, 220 to 400, 220 to, 220 to 380, 220 to 370, 220 to 360, 220 to 350, 220 to 340, 220 to 330, 220 to 320, to 310, 220 to 300, 220 to 290, 220 to 280, 220 to 270, 220 to 260, 220 to 250, 22040, 220 to 230, 230 to 400, 230 to 390, 230 to 380, 230 to 370, 230 to 360, 230 to, 230 to 340, 230 to 330, 230 to 320, 230 to 310, 230 to 300, 230 to 290, 230 to 280, to 270, 230 to 260, 230 to 250, 230 to 240, 240 to 400, 240 to 390, 240 to 380, 24070, 240 to 360, 240 to 350, 240 to 340, 240 to 330, 240 to 320, 240 to 310, 240 to, 240 to 290, 240 to 280, 240 to 270, 240 to 260, 240 to 250, 250 to 400, 250 to 390, to 380, 250 to 370, 250 to 360, 250 to 350, 250 to 340, 250 to 330, 250 to 320, 25010, 250 to 300, 250 to 290, 250 to 280, 250 to 270, 250 to 260, 260 to 400, 260 to, 260 to 380, 260 to 370, 260 to 360, 260 to 350, 260 to 340, 260 to 330, 260 to 320, to 310, 260 to 300, 260 to 290, 260 to 280, 260 to 270, 270 to 400, 270 to 390, 27080, 270 to 370, 270 to 360, 270 to 350, 270 to 340, 270 to 330, 270 to 320, 270 to, 270 to 300, 270 to 290, 270 to 280, 280 to 400, 280 to 390, 280 to 380, 280 to 370, to 360, 280 to 350, 280 to 340, 280 to 330, 280 to 320, 280 to 310, 280 to 300, 28090, 290 to 400, 290 to 390, 290 to 380, 290 to 370, 290 to 360, 290 to 350, 290 to, 290 to 330, 290 to 320, 290 to 310, 290 to 300, 300 to 400, 300 to 390, 300 to 380, to 370, 300 to 360, 300 to 350, 300 to 340, 300 to 330, 300 to 320, 300 to 310, 31000, 310 to 390, 310 to 380, 310 to 370, 310 to 360, 310 to 350, 310 to 340, 310 to, 310 to 320, 320 to 400, 320 to 390, 320 to 380, 320 to 370, 320 to 360, 320 to 350, 320 to 340, 320 to 330, 330 to 400, 330 to 390, 330 to 380, 330 to 370, 330 to 360, 330 to 350, 330 to 340, 340 to 400, 340 to 390, 340 to 380, 340 to 370, 340 to 360, 340 to 350, 350 to 400, 350 to 390, 350 to 380, 350 to 370, 350 to 360, 360 to 400, 360 to 390, 360 to 380, 360 to 370, 370 to 400, 370 to 390, 370 to 380, 380 to 400, 380 to 390, or 390 to 400 carbon atoms.
[0036] In some embodiments, R1 may include, for example, saturated and unsaturated hydrocarbon groups, linear and branched alkyl groups, and polyalkyl groups (e.g., polyisobutenyl group or "PIB", polyethylene, polypropylene, etc.). The polyalkyl groups may be the obtained from a polymerization reaction using olefin monomers (e.g., isobutylene).
[0037] In some preferred embodiments, R1 is a polyisobutenyl group. In some preferred embodiments, the polyisobutenyl group has an average molecular weight of about 350 to about 5000. In some preferred embodiments, the polyisobutenyl group has an average molecular weight of about 150 to about 1250, such as about 200 to about 1200, about 300 to about 1100, about 400 to about 1000, about 500 to about 900, and about 600 to about 800. In some preferred embodiments, the polyisobutenyl group has an average molecular weight of about 250 to about 1000, such as about 300 to about 900, about 400 to about 800, and about 500 to about 700.
[0038] In some preferred embodiments, the polyisobutenyl group has an average molecular weight of about 500 to about 4000, such as about 600 to about 5000, about 700 to about 5000, about 800 to about 5000, about 900 to about 5000, about 1000 to about 5000, about 500 to about 4000, such as about 600 to about 4000, about 700 to about 4000, about 800 to about 4000, about 900 to about 4000, about 1000 to about 4000, about 1100 to about 4000, about 1200 to about 4000, about 1300 to about 4000, about 1400 to about 4000, about 1500 to about 4000, about 1600 to about 4000, about 1700 to about 4000, about 1800 to about 4000, about 1900 to about 4000, about 2000 to about 4000, about 2100 to about 4000, about 2200 to about 4000, about 2300 to about 4000, about 2400 to about 4000, about 2500 to about 4000, about 2600 to about 4000, about 2700 to about 4000, about 2800 to about 4000, about 2900 to about 4000, about 3000 to about 4000, about 500 to about 3500, such as about 600 to about 3500, about 700 to about 3500, about 800 to about 3500, about 900 to about 3500, about 1000 to about 3500, about 1100 to about 3500, about 1200 to about 3500, about 1300 to about 3500, about 1400 to about 3500, about 1500 to about 3500, about 1600 to about 3500, about 1700 to about 3500, about 1800 to about 3500, about 1900 to about 3500, about 2000 to about 3500, about 2100 to about 3500, about 2200 to about 3500, about 2300 to about 3500, about 2400 to about 3500, about 2500 to about 3500, about 2600 to about 3500, about 2700 to about 3500, about 2800 to about 3500, about 2900 to about 3500, about 3000 to about 3500, about 500 to about 3000, such as about 600 to about 3000, about 700 to about 3000, about 800 to about 3000, about 900 to about 3000, about 1000 to about 3000, about 1100 to about 3000, about 1200 to about 3000, about 1300 to about 3000, about 1400 to about 3000, about 1500 to about 3000, about 1600 to about 3000, about 1700 to about 3000, about 1800 to about 3000, about 1900 to about 3000, about 2000 to about 3000, about 2100 to about 3000, about 2200 to about 3000, about 2300 to about 3000, about 2400 to about 3000, and about 2500 to about 3000.
[0039] Specific examples of R1 include the following:
Figure imgf000017_0001
Figure imgf000018_0001
wherein x is an integer such that the total number of carbons is from 10 to 400 as described herein.
[0040] X is a moiety that includes 1 to 10 carbon atoms, such as 1 to 9, 1 to 8, 1 to 7, 1 to 6, 1 to 5, 1 to 4, 1 to 3, 1 to 2, 2 to 10, 2 to 9, 2 to 8, 2 to 7, 2 to 6, 2 to 5, 2 to 4, 2 to 3, 3 to 10, 3 to 9, 3 to 8, 3 to 7, 3 to 6, 3 to 5, 3 to 4, 4 to 10, 4 to 9, 4 to 8, 4 to 7, 4 to 6, 4 to 5, 5 to 10, 5 to 9, 5 to 8, 5 to 7, 5 to 6, 6 to 10, 6 to 9, 6 to 8, 6 to 7, 7 to
10, 7 to 9, 7 to 8, 8 to 10, 8 to 9, or 9 to 10 carbon atoms.
[0041] Specific examples of X include the following:
Figure imgf000018_0002
[0042] Examples of Y include, for example, the following:
Figure imgf000019_0001
[0043] Each R2 is independently a moiety that includes 1 to 9 carbon atoms, such as from 1 to 8, 1 to 7, 1 to 6, 1 to 5, 1 to 4, 1 to 3, 1 to 2, 2 to 9, 2 to 8, 2 to 7, 2 to 6, 2 to 5, 2 to 4, 2 to 3, 3 to 9, 3 to 7, 3 to 6, 3 to 5, 3 to 4, 4 to 9, 4 to 8, 4 to 7, 4 to 6, 4 to 5, 5 to 9, 5 to 8, 5 to 7, 5 to 6, 6 to 9, 6 to 8, 6 to 7, 7 to 9, 7 to 8, or 8 to 9 carbon atoms.
[0044] Suitable examples of R2 include, for example, saturated and unsaturated hydrocarbon groups, and linear and branched alkyl groups.
[0045] Specific examples of R2 include the following:
Figure imgf000019_0002
[0046] Z is nitrogen, oxygen, or sulfur atom.
[0047] Each R3 is independently a hydrogen atom or a moiety that includes 1 to 9 carbon atoms, such as from 1 to 8, 1 to 7, 1 to 6, 1 to 5, 1 to 4, 1 to 3, 1 to 2, 2 to 9, 2 to 8, 2, to 7, 2 to 6, 2 to 5, 2 to 4, 2 to 3, 3 to 9, 3 to 7, 3 to 6, 3 to 5, 3 to 4, 4 to 9, 4 to 8, 4 to 7, 4 to 6, 4 to 5, 5 to 9, 5 to 8, 5 to 7, 5 to 6, 6 to 9, 6 to 8, 6 to 7, 7 to 9, 7 to 8, or 8 to 9 carbon atoms. Each R3 moiety includes one or more nitrogen, oxygen, or sulfur functionalization.
[0048] Specific examples of R3 include the following:
Figure imgf000020_0001
[0049] In some preferred embodiments, the lubricant additive may have the following generalized Structure 2:
Figure imgf000020_0002
Structure 2 wherein each R1 is independently a hydrocarbyl group having 10 to 400 carbons; Y is nitrogen, oxygen, or sulfur; each R2 is independently a hydrocarbyl group having 1 to 9 carbons; Z is nitrogen, oxygen, or sulfur; and each R3 is independently a hydrogen or hydrocarbyl group having 1 to 9 carbons with one or more nitrogen, oxygen, or sulfur functionalization, wherein p is 1 to 3, n is 1 to 20 and m is 0 to 3.
[0050] In some embodiments, Y may include one or more hydrogens.
[0051] In some preferred embodiments, the lubricant additive may have the following generalized Structure 3:
Figure imgf000021_0001
Structure 3 wherein each R1 is independently a hydrocarbyl group having 10 to 400 carbons; each R2 is independently a hydrocarbyl group having 1 to 9 carbons; Z is nitrogen, oxygen, or sulfur; and each R3 is independently a hydrogen or hydrocarbyl group having 1 to 9 carbons with one or more nitrogen, oxygen, or sulfur functionalization, wherein p is 1 to 3, n is 1 to 20 and m is 0 to 3.
[0052] In some preferred embodiments, the lubricant additive may have the following generalized Structure 4:
Figure imgf000021_0002
Structure 4 wherein each R1 is a hydrocarbyl group having 10 to 400 carbons; each R2 is independently a hydrocarbyl group having 1 to 9 carbons; and each R3 is independently a hydrogen or hydrocarbyl group having 1 to 9 carbons with one or more nitrogen, oxygen, or sulfur functionalization, wherein p is 1 to 3, and n is 1 to 20.
[0053] When formulated in engine oil (i.e., lubricating oil composition), used in an engine flush process as part of an aftermarket additive package, or used during rapid cleaning service, the lubricant additive composition is usually present in concentrations ranging from about 0.1 to about 50.0 wt. % based on total weight of the lubricating oil composition (can be the mixed product), such as about 1 wt. % to about 50 wt. %, about 5 wt. % to about 50 wt. %, about 10 wt. % to about 50 wt. %, about 15 wt. % to about 50 wt. %, about 20 wt. % to about 50 wt. %, about 25 wt. % to about 50 wt. %, about 30 wt. % to about 50 wt. %, about 35 wt. % to about 50 wt. %, about 40 wt. % to about 50 wt. %, about 45 wt. % to about 50 wt. %, about 0.1 wt. % to about 45 wt. %, about 1 wt. % to about 45 wt. %, about 5 wt. % to about 45 wt. %, about 10 wt. % to about 45 wt. %, about 15 wt. % to about 45 wt. %, about 20 wt. % to about 45 wt. %, about 25 wt. % to about 45 wt. %, about 30 wt. % to about 45 wt. %, about 35 wt. % to about 45 wt. %, about 40 wt. % to about 45 wt. %, about 0.1 wt. % to about 40 wt. %, about 1 wt. % to about 40 wt. %, about 5 wt. % to about 40 wt. %, about 10 wt. % to about 40 wt. %, about 15 wt. % to about 40 wt. %, about 20 wt. % to about 40 wt. %, about 25 wt. % to about 40 wt. %, about 30 wt. % to about 40 wt. %, about 35 wt. % to about 40 wt. %, about 0.1 wt. % to about 35 wt. %, about 1 wt. % to about 35 wt. %, about 5 wt. % to about 35 wt. %, about 10 wt. % to about 35 wt. %, about 15 wt. % to about 35 wt. %, about 20 wt. % to about 35 wt. %, about 25 wt. % to about 35 wt. %, about 30 wt. % to about 35 wt. %, about 0.1 wt. % to about 30 wt. %, about 1 wt. % to about 30 wt. %, about 5 wt. % to about 30 wt. %, about 10 wt. % to about 30 wt. %, about 15 wt. % to about 30 wt. %, about 20 wt. % to about 30 wt. %, about 25 wt. % to about 30 wt. %, about 0.1 wt. % to about 25 wt. %, about 1 wt. % to about 25 wt. %, about 5 wt. % to about 25 wt. %, about 10 wt. % to about 25 wt. %, about 15 wt. % to about 25 wt. %, and about 20 wt. % to about 25 wt. %, about 0.1 wt. % to about 20.0 wt. %, about 0.1 wt. % to about 19.0 wt. %, about 0.1 wt. % to about 18.0 wt. %, about 0.1 wt. % to about 17.0 wt. %, about 0.1 wt. % to about 16.0 wt. %, about 0.1 wt. % to about 15.0 wt. %, about 0.1 wt. % to about 14.0 wt. %, about 0.1 wt. % to about 13.0 wt. %, about 0.1 wt. % to about 12.0 wt. %, about 0.1 wt. % to about 11.0 wt. %, about 0.1 wt. % to about 10.0 wt. %, %, about 0.1 wt. % to about 9.0 wt. %, about 0.1 wt. % to about 8.0 wt. %, about 0.1 wt. % to about 7.0 wt. %, about 0.1 wt. % to about 6.0 wt. %, about 0.1 wt. % to about 5.0 wt. %, about 0.1 wt. % to about 4.0 wt. %, about 0.1 wt. % to about 3.0 wt. %, about 0.1 wt. % to about 2.0 wt. %, about 0.1 wt. % to about 1.0 wt. %, about 1.0 wt. % to about 20.0 wt. %, about 1.0 wt. % to about 19.0 wt. %, about 1.0 wt. % to about 18.0 wt. %, about 1.0 wt. % to about 17.0 wt. %, about 1.0 wt. % to about 16.0 wt. %, about 1.0 wt. % to about 15.0 wt. %, about 1.0 wt. % to about 14.0 wt. %, about 1.0 wt. % to about 13.0 wt. %, about 1.0 wt. % to about 12.0 wt. %, about 1.0 wt. % to about 11.0 wt. %, about 1.0 wt. % to about 10.0 wt. %, about 1.0 wt. % to about 9.0 wt. %, about 1.0 wt. % to about 8.0 wt. %, about 1.0 wt. % to about 7.0 wt. %, about 1.0 wt. % to about 6.0 wt. %, about 1.0 wt. % to about 5.0 wt. %, about 1.0 wt. % to about 4.0 wt. %, about 1.0 wt. % to about 3.0 wt. %, about 1.0 wt. % to about 2.0 wt. %, about 2.0 wt. % to about 20.0 wt. %, about 2.0 wt. % to about 19.0 wt. %, about 2.0 wt. % to about 18.0 wt. %, about 2.0 wt. % to about 17.0 wt. %, about 2.0 wt. % to about 16.0 wt. %, about 2.0 wt. % to about 15.0 wt. %, about 2.0 wt. % to about 14.0 wt. %, about 2.0 wt. % to about 13.0 wt. %, about 2.0 wt. % to about 12.0 wt. %, about 2.0 wt. % to about 11.0 wt. %, about 2.0 wt. % to about 10.0 wt. %, about 2.0 wt. % to about 9.0 wt. %, about 2.0 wt. % to about 8.0 wt. %, about 2.0 wt. % to about 7.0 wt. %, about 2.0 wt. % to about 6.0 wt. %, about 2.0 wt. % to about 5.0 wt. %, about 2.0 wt. % to about 4.0 wt. %, about 2.0 wt. % to about 3.0 wt. %, about 3.0 wt. % to about 20.0 wt. %, about 3.0 wt. % to about 19.0 wt. %, about 3.0 wt. % to about 18.0 wt. %, about 3.0 wt. % to about 17.0 wt. %, about 3.0 wt. % to about 16.0 wt. %, about 3.0 wt. % to about 15.0 wt. %, about 3.0 wt. % to about 14.0 wt. %, about 3.0 wt. % to about 13.0 wt. %, about 3.0 wt. % to about 12.0 wt. %, about 3.0 wt. % to about 11.0 wt. %, about 3.0 wt. % to about 10.0 wt. %, about 3.0 wt. % to about 9.0 wt. %, about 3.0 wt. % to about 8.0 wt. %, about 3.0 wt. % to about 7.0 wt. %, about 3.0 wt. % to about 6.0 wt. %, about 3.0 wt. % to about 5.0 wt. %, about 3.0 wt. % to about 4.0 wt. %, about 4.0 wt % to about 20.0 wt. %, about 5.0 wt. % to about 20.0 wt. %, about 5.0 wt. % to about 19.0 wt. %, about 5.0 wt. % to about 18.0 wt. %, about 5.0 wt. % to about 17.0 wt. %, about 5.0 wt. % to about 16.0 wt. %, about 5.0 wt. % to about 15.0 wt. %, about 5.0 wt. % to about 14.0 wt. %, about 5.0 wt. % to about 13.0 wt. %, about 5.0 wt. % to about 12.0 wt. %, about 5.0 wt. % to about 11.0 wt. %, about 5.0 wt. % to about 10.0 wt. %, about 5.0 wt. % to about 9.0 wt. %, about 5.0 wt. % to about 8.0 wt. %, about 5.0 wt. % to about 7.0 wt. %, about 5.0 wt. % to about 6.0 wt. %, about 6.0 wt. % to about 20.0 wt. %, about 6.0 wt. % to about 19.0 wt. %, about 6.0 wt. % to about 18.0 wt. %, about 6.0 wt. % to about 17.0 wt. %, about 6.0 wt. % to about 16.0 wt. %, about 6.0 wt. % to about 15.0 wt. %, about 6.0 wt. % to about 14.0 wt. %, about 6.0 wt. % to about 13.0 wt. %, about 6.0 wt. % to about 12.0 wt. %, about 6.0 wt. % to about 11.0 wt. %, about 6.0 wt. % to about 10.0 wt. %, about 6.0 wt. % to about 9.0 wt. %, about 6.0 wt. % to about 8.0 wt. %, about 6.0 wt. % to about 7.0 wt. %, about 7.0 wt. % to about 20.0 wt. %, about 7.0 wt. % to about 19.0 wt. %, about 7.0 wt. % to about 18.0 wt. %, about 7.0 wt. % to about 17.0 wt. %, about 7.0 wt. % to about 16.0 wt. %, about 7.0 wt. %, to about 15.0 wt. %, about 7.0 wt. % to about 14.0 wt. %, about 7.0 wt. % to about 13.0 wt. %, about 7.0 wt. % to about 12.0 wt. %, about 7.0 wt. % to about 11.0 wt. %, about 7.0 wt. % to about 10.0 wt. %, about 7.0 wt. % to about 9.0 wt. %, about 7.0 wt. % to about 8.0 wt. %, about 8.0 wt. % to about 20.0 wt. %, about 8.0 wt. % to about 19.0 wt. %, about 8.0 wt. % to about 18.0 wt. %, about 8.0 wt. % to about 17.0 wt. %, about 8.0 wt. % to about 16.0 wt. %, about 8.0 wt. % to about 15.0 wt. %, about 8.0 wt. % to about 14.0 wt. %, about 8.0 wt. % to about 13.0 wt. %, about 8.0 wt. % to about 12.0 wt. %, about 8.0 wt. % to about 11.0 wt. %, about 8.0 wt. % to about 10.0 wt. %, about 8.0 wt. % to about 9.0 wt. %, about 9.0 wt. % to about 20.0 wt. %, about 9.0 wt. % to about 19.0 wt. %, about 9.0 wt. % to about 18.0 wt. %, about 9.0 wt. % to about 17.0 wt. %, about 9.0 wt. % to about 16.0 wt. %, about 9.0 wt. % to about 15.0 wt. %, about 9.0 wt. % to about 14.0 wt. %, about 9.0 wt. % to about 13.0 wt. %, about 9.0 wt. % to about 12.0 wt. %, about 9.0 wt. % to about 11.0 wt. %, about 9.0 wt. % to about 10.0 wt. %, about 10.0 wt. % to about 20.0 wt. %, about 10.0 wt. % to about 19.0 wt. %, about 10.0 wt. % to about 18.0 wt. %, about 10.0 wt. % to about 17.0 wt. %, about 10.0 wt. % to about 16.0 wt. %, about 10.0 wt. % to about 15.0 wt. %, about 10.0 wt. % to about 14.0 wt. %, about 10.0 wt. % to about 13.0 wt. %, about 10.0 wt. % to about 12.0 wt. %, about 10.0 wt. % to about 11.0 wt. %, about 11.0 wt. % to about 20.0 wt. %, about 11.0 wt. % to about 19.0 wt. %, about 11.0 wt. % to about 18.0 wt. %, about 11.0 wt. % to about 17.0 wt. %, about 11.0 wt. % to about 16.0 wt. %, about 11.0 wt. % to about 15.0 wt. %, about 11.0 wt. % to about 14.0 wt. %, about 11.0 wt. % to about 13.0 wt. %, about 11.0 wt. % to about 12.0 wt. %, about 12.0 wt. % to about 20.0 wt. %, about 12.0 wt. % to about 19.0 wt. %, about 12.0 wt. % to about 18.0 wt. %, about 12.0 wt. % to about 17.0 wt. %, about 12.0 wt. % to about 16.0 wt. %, about 12.0 wt. % to about 15.0 wt. %, about 12.0 wt. % to about 14.0 wt. %, about 12.0 wt. % to about 13.0 wt. %, about 13.0 wt. % to about 20.0 wt. %, about 13.0 wt. % to about 19.0 wt. %, about 13.0 wt. % to about 18.0 wt. %, about 13.0 wt. % to about 17.0 wt. %, about 13.0 wt. % to about 16.0 wt. %, about 13.0 wt. % to about 15.0 wt. %, about 13.0 wt. % to about 14.0 wt. %, about 14.0 wt. % to about 20.0 wt. %, about 14.0 wt. % to about 19.0 wt. %, about 14.0 wt. % to about 18.0 wt. %, about 14.0 wt. % to about 17.0 wt. %, about 14.0 wt. % to about 16.0 wt. %, about 14.0 wt. % to about 15.0 wt. %, about 15.0 wt. % to about 20.0 wt. %, about 15.0 wt. % to about 19.0 wt. %, about 15.0 wt. % to about 18.0 wt. %, about 15.0 wt. % to about 17.0 wt. %, about 15.0 wt. % to about 16.0 wt. %, about 16.0 wt. % to about 20.0 wt. %, about 16.0 wt. % to about 19.0 wt. %, about 16.0 wt. % to about 18.0 wt. %, about 16.0 wt. % to about 17.0 wt. %, about 17.0 wt. % to about 20.0 wt. %, about 17.0 wt. % to about 19.0 wt. %, about 17.0 wt. % to about 18.0 wt. %, about 18.0 wt. % to about 20.0 wt. %, about 18.0 wt. % to about 19.0 wt. %, or about 19.0 wt. % to about 20.0 wt. %.
[0054] Specific non-limiting examples of the lubricant additive composition include the following (R1 defined above):
Figure imgf000026_0001
Compound 1 (solvent diluted)
Figure imgf000026_0002
Compound 2 (same as Compound 1 but solvent distilled)
Figure imgf000026_0003
Compound 3
Figure imgf000026_0004
Compound 4
Figure imgf000027_0001
Compound 5
Figure imgf000027_0002
Compound 6
[0055] The lubricant additive composition may be synthesized by any compatible method. For example, general synthesis of Compound 1 is described in detail U.S. Pat. No. 5,669,939, which is incorporated herein by reference. Such a reaction typically results in a product comprising Compound 1 dissolved in an organic solvent. In some embodiments, it may be desirable to evaporate the organic solvent before utilizing Compound 1.
[0056] In some embodiments, Compound 1 can be used as a starting material to synthesize other lubricant additive compounds (e.g., Compounds 4, 5, 6). Shown below is a summary of how Compounds 4, 5, and 6 may be derivatized by a reaction between Compound 1 and a reagent (glycidol). The starting materials are the same in each reaction. Only the charge mole ratio (Compound 1 to glycidol) is varied. Other reagents besides glycidol may be contemplated. Moreover, it is not necessarily the case that the lubricant additive is a reaction product of or is derivatized by glycidol.
Figure imgf000028_0001
Figure imgf000028_0002
Compound 1 Compound 4
Figure imgf000028_0003
Figure imgf000028_0004
Compound 1 Compound 5
Figure imgf000028_0005
Figure imgf000028_0006
Compound 1 Compound 6
Base Oil
[0057] The lubricating oil composition of the present invention includes one or more base oils (e.g., Group I, II, III, IV, or V). Moreover, the one or more base oils may include base oils from the same group (e.g., Group II Chevron Neutral Oil 600R®,
Group II Chevron Neutral Oil 220R® and Group II Chevron Neutral Oil 100R®). The amount of base oil(s) is about 40 wt. % or greater ("a major amount") based on the total weight of the lubricating oil composition, such as from about 45 wt. % or greater,
50 wt. % or greater, 55 wt. % or greater, 60 wt. % or greater, and so forth.
[0058] Groups I, II, III, IV and V are broad categories of base oil stocks developed and defined by the American Petroleum Institute (API Publication 1509 — Appendix E) to create guidelines for lubricant base oils. Group I base stocks contain less than 90% saturates and/or greater than 0.03% sulfur and have a viscosity index greater than or equal to 80 and less than 120. Group II base stocks contain greater than or equal to
90% saturates and less than or equal to 0.03% sulfur and have a viscosity index greater than or equal to 80 and less than 120. Group III base stocks contain greater than or equal to 90% saturates and less than or equal to 0.03% sulfur and have a viscosity index greater than or equal to 120. Group IV base stocks are polyalphaolefins. Group
V base stocks include all other base stocks not included in Groups I, II, III or IV. Table
1 summarizes properties of each of these five groups.
Table 1
Figure imgf000029_0001
(1) ASTM D2007
(2) ASTM D2622, ASTM D3120, ASTM D4294 or ASTM D4927
(3) ASTM D2270 Lubricating Oil Composition
[0059] The lubricating oil composition of this disclosure can be identified by viscosity standards of the Society of Automotive Engineers (SAE) for engine oils (i.e., the SAE J300 standard). The SAE J300 viscosity grades are summarized in Table 2.
Table 2
Figure imgf000030_0001
(1) ASTM D5293
(2) ASTM D4684
(3) ASTM D445
(4) ASTM D4683, ASTM D4741, ASTM D5481 or CEC L-36-90 (5) For 0W-40, 5W-40 and 10W-40 grades
(6) For 15W-40, 20W-40, 25W-40 and 40 grades
[0060] The lubricating oil composition of this disclosure may be a monograde engine oil, e.g., a SAE 20, SAE 30, SAE 40, SAE 50 or SAE 60 viscosity grade engine oil.
[0061] The lubricating oil composition of this disclosure may be a multi-grade engine oil, e.g., an engine oil with a SAE viscosity grade of 15W-X, 20W-X or 25W-X, where X may be selected from 30, 40, 50, or 60.
Additional Additives
[0062] The lubricating oil compositions of the present disclosure may contain one or more performance additives that can impart or improve any desirable property of the lubricating oil composition. Any additive known to those of skill in the art may be used in the lubricating oil composition disclosed herein. Some suitable additives have been described by R. M. Mortier et al. "Chemistry and Technology of Lubricants," 3rd Edition, Springer (2010) and L. R. Rudnik "Lubricant Additives: Chemistry and Applications," Second Edition, CRC Press (2009).
[0063] In general, the concentration of each of the additives in the lubricating oil composition, when used, may range from 0.001 to 60 wt. % (e.g., 0.01 to 50 wt. %, or 0.05 to 40 wt. %) of the lubricating oil composition. Further, the total amount of additives in the lubricating oil composition may range from 0.001 to 70 wt. % (e.g., 0.01 to 50 wt. % or 0.1 to 40 wt. %) of the lubricating oil composition.
[0064] The present lubricating oil composition may additionally contain one or more of the other commonly used lubricating oil performance additives including antioxidants, anti-wear agent, metal detergents, dispersants, friction modifiers, corrosion inhibitors, demulsifiers, viscosity modifiers, pour point depressants, foam inhibitors, and others.
Antioxidants
[0065] Antioxidants retard the oxidative degradation of base oils during service. Such degradation may result in deposits on metal surfaces, the presence of sludge, or a viscosity increase in the lubricant. Useful antioxidants include hindered phenols, aromatic amines, and sulfurized alkylphenols and alkali and alkaline earth metal salts thereof.
[0066] The hindered phenol antioxidant may contain a secondary butyl and/or a tertiary butyl group as a sterically hindering group. The phenol group may be further substituted with a hydrocarbyl group and/or a bridging group linking to a second aromatic group. Examples of suitable hindered phenol antioxidants include 2,6-di-tert- butyl phenol, 4-methyl-2,6-di-tert-butylphenol, 2,2'-methylenebis(6-tert-butyl-4- methylphenol), 4,4'-bis(2,6-di-tert-butylphenol) and 4,4'-methylenebis(2,6-di-tert- butylphenol). The hindered phenol antioxidant may be an ester or an addition product derived from 2,6-di-tert-butylphenol and an alkyl acrylate, wherein the alkyl group may contain from 1 to 18 carbon atoms.
[0067] Suitable aromatic amine antioxidants include diarylamines such as alkylated diphenylamines (e.g., dioctyl diphenylamine, dinonyl diphenylamine), phenyl-alpha-naphthalene and alkylated phenyl-alpha-naphthalenes.
Anti-Wear Agents
[0068] Anti-wear agents reduce wear of metal parts. Examples of anti-wear agents include phosphorus-containing anti-wear/extreme pressure agents such as metal thiophosphates, phosphoric acid esters and salts thereof, phosphorus- containing carboxylic acids, esters, ethers, and amides; and phosphites. The anti-wear agent may be a zinc dialkyldithiophosphate. Non-phosphorus-containing anti-wear agents include borate esters (including borated epoxides), dithiocarbamate compounds, molybdenum-containing compounds, and sulfurized olefins. Metal Detergents
[0069] A typical detergent is an anionic material that contains a long chain hydrophobic portion of the molecule and a smaller anionic or oleophobic hydrophilic portion of the molecule. The anionic portion of the detergent is typically derived from an organic acid such as a sulfur acid, carboxylic acid, phosphorous acid, phenol, or mixtures thereof. The counterion is typically an alkaline earth or alkali metal. [0070] In some embodiments, the lubricating oil composition provided herein comprises at least a neutral or overbased metal detergent as an additive, or additive components. In certain embodiments, the metal detergents in lubricating oil compositions acts as a neutralizer of acidic products within the oil. In certain embodiments, the metal detergent prevents the formation of deposits on the surface of an engine. Depending on the nature of the acid used, the detergent may have additional functions, for example, antioxidant properties. In certain aspects, lubricating oil compositions contain metal detergents comprising either overbased detergents or mixtures of neutral and overbased detergents. The term "overbased" is intended to define additives which contain a metal content in excess of that required by the stoichiometry of the particular metal and the particular organic acid used. The excess metal exists in the form of particles of inorganic base (e.g., a hydroxide or carbonate) surrounded by a sheath of metal salt. The sheath serves to maintain the particles in dispersion in a liquid oleaginous vehicle. The amount of excess metal is commonly expressed as the ratio of total equivalence of excess metal to equivalence of organic acid and is typically in a range of 0.1 to 30.
[0071] Some examples of suitable metal detergents include sulfurized or unsulfurized alkyl or alkenyl phenates, alkyl or alkenyl aromatic sulfonates, borated sulfonates, sulfurized or unsulfurized metal salts of multi-hydroxy alkyl or alkenyl aromatic compounds, alkyl or alkenyl hydroxy aromatic sulfonates, sulfurized or unsulfurized alkyl or alkenyl naphthenates, metal salts of alkanoic acids, metal salts of an alkyl or alkenyl multiacid, and chemical and physical mixtures thereof. Other examples of suitable metal detergents include metal sulfonates, phenates, salicylates (i.e. carboxylates, hydroxybenzoates), phosphonates, thiophosphonates and combinations thereof. The metal can be any metal suitable for making sulfonate, phenate, salicylate or phosphonate detergents. Non-limiting examples of suitable metals include alkali metals, alkaline metals and transition metals. In some embodiments, the metal is Ca, Mg, Ba, K, Na, Li or the like. An exemplary metal detergent which may be employed in the lubricating oil compositions includes overbased sulfurized calcium phenate.
Ashless Dispersants
[0072] A dispersant is an additive whose primary function is to hold solid and liquid contaminations in suspension, thereby passivating them and reducing engine deposits at the same time as reducing sludge depositions. For example, a dispersant maintains in suspension oil-insoluble substances that result from oxidation during use of the lubricant, thus preventing sludge flocculation and precipitation or deposition on metal parts of the engine.
[0073] Dispersants are usually "ashless", being non-metallic organic materials that form substantially no ash on combustion, in contrast to metal-containing, and hence ash-forming materials. They comprise a long hydrocarbon chain with a polar head, the polarity being derived from inclusion of at least one nitrogen, oxygen or phosphorus atom. The hydrocarbon is an oleophilic group that confers oil-solubility, having, for example, 40 to 500 carbon atoms. Thus, ashless dispersants may comprise an oil-soluble polymeric backbone.
[0074] A preferred class of olefin polymers is constituted by polybutylenes, specifically polyisobutylenes (PIB) or poly-n-butylenes, such as may be prepared by polymerization of a C4 refinery stream.
[0075] Dispersants include, for example, derivatives of long chain hydrocarbonsubstituted carboxylic acids, examples being derivatives of high molecular weight hydrocarbyl-substituted succinic acid. A noteworthy group of dispersants is constituted by hydrocarbon-substituted succinimides, made, for example, by reacting the above acids (or derivatives) with a nitrogen-containing compound, advantageously a polyalkylene polyamine, such as a polyethylene polyamine. Typical commercially available polyisobutylene-based succinimide dispersants contain polyisobutylene polymers having a number average molecular weight ranging from 900 to 2500, functionalized by maleic anhydride, and derivatized with polyamines having a molecular weight of from 100 to 350. [0076] Other suitable dispersants include succinic esters and ester-amides, Mannich bases, polyisobutylene succinic acid (PIBSA), and other related components.
[0077] Succinic esters are formed by the condensation reaction between hydrocarbon-substituted succinic anhydrides and alcohols or polyols. For example, the condensation product of a hydrocarbon-substituted succinic anhydride and pentaerythritol is a useful dispersant.
[0078] Succinic ester-amides are formed by condensation reaction between hydrocarbon-substituted succinic anhydrides and alkanol amines. For example, suitable alkanol amines include ethoxylated polyalkylpolyamines, propoxylated polyalkylpolyamines and polyalkenylpolyamines such as polyethylene polyamines. One example is propoxylated hexamethylenediamine.
[0079] Mannich bases are made from the reaction of an alkylphenols, formaldehyde, and a polyalkylene polyamines. Molecular weights of the alkylphenol may range from 800 to 2500.
[0080] Nitrogen-containing dispersants may be post-treated by conventional methods to improve their properties by reaction with any of a variety of agents. Among these are boron compounds (e.g., boric acid) and cyclic carbonates (e.g., ethylene carbonate).
Friction Modifiers
[0081] A friction modifier is any material or materials that can alter the coefficient of friction of a surface lubricated by any lubricant or fluid containing such material(s). Friction modifiers include alkoxylated fatty amines, borated fatty epoxides, fatty phosphites, fatty epoxides, fatty amines, borated alkoxylated fatty amines, metal salts of fatty acids, fatty acid amides, glycerol esters, borated glycerol esters and fatty imidazolines. As used herein, the term "fatty" means a hydrocarbon chain having 10 to 22 carbon atoms, typically a straight hydrocarbon chain.
[0082] Other known friction modifiers comprise oil-soluble organo- molybdenum compounds. Such organo-molybdenum friction modifiers also provide antioxidant and anti-wear credits to a lubricating oil composition. Suitable oil-soluble organo-molybdenum compounds have a molybdenum-sulfur core. As examples, there may be mentioned dithiocarbamates, dithiophosphates, dithiophosphinates, xanthates, thioxanthates, sulfides, and mixtures thereof. The molybdenum compound may be dinuclear or trinuclear.
Corrosion Inhibitors
[0083] Corrosion inhibitors protect lubricated metal surfaces against chemical attack by water or other contaminants. Suitable corrosion inhibitors include polyoxyalkylene polyols and esters thereof, polyoxyalkylene phenols, thiadiazoles and anionic alkyl sulfonic acids. Viscosity Modifiers
[0084] Viscosity modifiers provide lubricants with high and low temperature operability. These additives increase the viscosity of the oil composition at elevated temperatures which increases film thickness, while having limited effect on viscosity at low temperatures.
[0085] Suitable viscosity improvers include high molecular weight hydrocarbons, polyesters and viscosity index improver dispersants that function as both a viscosity index improver and a dispersant. Typical molecular weights of these polymers are in a range of 1000 to 1,000,000 (e.g., 2000 to 500,000 or 25,000 to 100,000).
[0086] Examples of suitable viscosity improvers are polymers and copolymers of methacrylate, butadiene, olefins, or alkylated styrenes. Polyisobutylene is a commonly used viscosity modifier. Another suitable viscosity modifier is polymethacrylate (copolymers of various chain length alkyl methacrylates, for example), some formulations of which also serve as pour point depressants. Other suitable viscosity modifiers include copolymers of ethylene and propylene, hydrogenated block copolymers of styrene and isoprene, and polyacrylates (copolymers of various chain length acrylates, for example). Specific examples include styrene-isoprene or styrene-butadiene based polymers of 50,000 to 200,000 molecular weight. Pour Point Depressants
[0087] Pour point depressants lower the minimum temperature at which a fluid will flow or can be poured. Suitable pour point depressants include C8 to C18 dialkyl fumarate/vinyl acetate copolymers, polyalkylmethacrylates and the like.
Foam Inhibitors
[0088] Foam inhibitors retard the formation of stable foams. Examples of suitable foam inhibitors include polysiloxanes, polyacrylates, and the like.
Thickener
[0089] A thickener can increase the viscosity of a lubricating oil composition in order to achieve a desired viscosity grade. Any suitable thickener such as polyisobutylene (RIB) may be used. RIB is a commercially available material from several manufacturers. Polyisobutylene is typically a viscous oil-miscible liquid having a number average molecular weight of 800 to 5000 (e.g., 1000 to 2500) and a kinematic viscosity at 100º C. of 200 to 5000 mm2/s (e.g., 200 to 1000 mm2/s). The amount of PIB added to the lubricating oil composition will normally be from 1 to 20 wt. % (e.g., 2 to 15 wt. % or 4 to 12 wt. %) of the finished oil.
EXAMPLES
[0090] The following non-limiting examples are illustrative of the present invention. Brief descriptions of how the examples were prepared and the test methods used in evaluation of the inventive lubricants are provided.
Black Sludge Deposit Test
[0091] This test was used to evaluate the ability of lubricants to cope with instable-unburned asphaltenes in residual fuel oil. The test measures the tendency of lubricants to cause deposits on a test strip, by applying oxidative thermal strain on a mixture of heavy fuel oil and lubricant.
[0092] During this test, a sample of lubricating oil composition is mixed with a specific amount of residual fuel to form test mixtures. The test mixture is injected as a thin film over a metal test strip for a period of time (12 hours) and temperature (200
°C). Next, the test strip is cooled, washed, dried, and then weighed. In this manner, the weight of the deposit (in mg) is measured and recorded as the change in weight of the test strip.
DSC Oxidation Test
[0093] The DSC test was used to evaluate thin film oxidation stability of test oils, in accordance with ASTM D-6186. Heat flow to and from test oil in a sample cup is compared against a reference cup during the test.
[0094] The Oxidation Onset Temperature is the temperature at which the oxidation of the test oil starts. The Oxidation Induction Time (OIT) is the time at which the oxidation of the test oil starts. A higher oxidation induction time indicates better performance. The oxidation reaction is exothermic as shown by the heat flow. The Oxidation Induction Time evaluates the thin film oxidation stability of the test oil.
Pressure Differential Scanning Calorimetry (PDSC) Test (ASTM D-6186)
[0095] Using the PDSC Test, oxidation stability of test oils (at 180 ° C and 500 psi of oxygen pressure) can be measured by detecting the exothermic release of energy that occurs when oils succumb to auto-oxidation. The length of time required to reach auto-oxidation is a measure of oxidation resistance and is known as oxidation induction time.
[0096] During this test, a small quantity of test oil is weighed into a sample pan and placed in a test cell. The cell is heated to a specified temperature and then pressurized with oxygen. The cell is held at a regulated temperature and pressure until an exothermic reaction occurs. The extrapolated onset time is measured and reported as the oxidation induction time for the lubricating oil at the specified test temperature. TEOST MHT4 TEST
[0097] ASTM D-7097 is designed to predict the deposit-forming tendencies of engine oils in the piston ring belt and upper piston crown area. This test determines the mass of deposit formed on a specially constructed test rod exposed to repetitive passage of 8.5 g of engine oil over the rod in a thin film under oxidative and catalytic conditions at 285 °C.
[0098] Deposit-forming tendencies of an engine oil under oxidative conditions are determined by circulating an oil-catalyst mixture comprising a small sample (8.4 g) of the oil and a very small (0.1 g) amount of an organo-metallic catalyst. This mixture is circulated for 24 hours in the TEOST MHT instrument over a special wire-wound depositor rod heated by electrical current to a controlled temperature of 285 °C at the hottest location on the rod. The rod is weighed before and after the test. Deposit that fell off the depositor rod into the oil was filtered and weighed. Total deposit is calculated as the sum of the weight of deposits on depositor rod and on the filter.
Base Oils
[0099] The base oil components used in the formulations of the examples include the following:
1) 600N: ExxonMobil CORE® 600N Group I lubricating oil with Kv @100°C of 12.4 cSt
2) 2500BS ExxonMobil CORE® 2500BS Group I lubricating oil with Kv @100°C of 30.6 cSt.
3) 600R: Chevron RLOP® 600R Group II lubricating oil with Kv @100°C of 11.9 cSt
4) 220R: Chevron RLOP® 220R Group II lubricating oil with Kv @100°C of 6.45 cSt
5) 150N: ExxonMobil CORE® 150N Group I lubricating oil with Kv @ 100°C of 5.3 cSt 6) OCP VII: oil concentrate of 35 SSI ethylene propylene olefin copolymer having about 60% ethylene and a Mn of 80,000
Examples 1 -3 and Comparative Example A
[0100] Examples 1 -3 and Comparative Example A were formulated to provide marine cylinder lubricating (MCL) oils with the following specification: 40 BN, SAE 50 viscosity grade (Kv @100 °C of 18.5 mm2/s).
[0101] The following components were used in Examples 1 -3: a) 18.3 to 19.1 wt. % detergent additive package b) 1.5 wt.% antioxidants c) 0.11 wt.% foam inhibitor d) Compound 1 (diluted in 30 wt.% C9 aromatic solvent):
Figure imgf000040_0001
Compound 1
[0102] Examples 1 -3 vary in the amount of Compound 1 (see Table 3).
[0103] The formulation of Comparative Example A was similar to Examples 1 -3. However, Comparative Example A did not include Compound 1. In place of Compound 1, a succinimide dispersant was added to Comparative Example A.
[0104] Each of the finished oil lubricants were evaluated for oxidative stability using the DSC oxidation test. The results are set forth in Table 3 below. Table 3
Figure imgf000041_0001
[0105] The results set forth in Table 3 show that the marine cylinder lubricating oil compositions containing lubricant additive Compound 1 exhibited surprisingly better oxidation performance over Comparative Example A as evidenced by the higher oxidation induction times for the inventive examples as compared to Comparative Example A. In addition to improved oxidation performance, the marine diesel cylinder lubricating oil composition of Examples 1 -3 each achieved the desired viscosities using less brightstock than the comparative example, demonstrating the thickening capability of lubricant additive Compound 1 .
Examples 4-5
Examples 4-5 were formulated to provide marine cylinder lubricating (MCL) oils with the following specification: SAE 50 viscosity grade (Kv @100 °C of 18.5 and 20.44 mm2/s, respectively).
The following components were used in Example 4: a) 4.0 wt.% 17BN low overbased calcium sulfonate detergent b) 14.0 wt.% 95BN low overbased calcium sulfurized phenate detergent derived from C20-24 isomerized alpha olefin c) 0.2 wt.% bissuccinimide dispersant derived from 1000MW PIB d) 0.75 wt.% phenolic antioxidant e) 0.75 wt.% aminic antioxidant f) 1.0 wt.% Compound 2 g) 0.1 wt.% foam inhibitor
The following components were used in Example 5: a) 19.8 wt.% 410BN high overbased calcium sulfonate detergent b) 0.1 wt.% 17BN low overbased calcium sulfonate detergent c) 14.0 wt.% 95BN low overbased calcium sulfurized phenate detergent derived from C20-24 isomerized alpha olefin d) 6.0 wt.% bissuccinimide dispersant derived from 1000MW PIB e) 1.0 wt.% zinc dithiophosphate from primary C8 alcohols f) 10.0 wt.% Compound 2 g) 0.1 wt.% foam inhibitor
[0106] Each of the finished oil lubricants of Examples 4-5 were evaluated for oxidative stability using the DSC oxidation test. The results are set forth in Table 4 below.
Table 4
Figure imgf000042_0001
[0107] The results set forth in Table 4 demonstrate that the marine cylinder lubricating oil compositions containing lubricating additive Compound 2 exhibited desirable oxidation performance.
Example 6 and Comparative Example B
[0108] Example 6 and Comparative Example B were formulated to provide marine cylinder lubricating (MCL) oils with the following specifications: 40 BN, SAE 50 viscosity grade (Kv @100 °C of 18.5 mm2/s).
[0109] The following components were used in Example 6: a) 8.5 wt.% 410BN high overbased calcium sulfonate b) 2.6 wt.% 95BN low overbased calcium sulfurized phenate derived from C20-24 isomerized alpha olefin c) 0.2 wt.% bissuccinimide dispersant derived from 1000MW PIB d) 1.0 wt.% aminic antioxidant e) 0.1 wt.% foam inhibitor f) 6.0 wt.% Compound 2
[0110] The formulation of Comparative Example B was similar to Example 6. However, Comparative Example B did not include lubricant additive Compound 2.
[0111] Each of the finished oil lubricants were evaluated for deposit performance using the Black Sludge Deposit test. The results are set forth in Table 5 below.
Table 5
Figure imgf000043_0001
Figure imgf000044_0001
[0112] The results set forth in Table 5 show that the marine cylinder lubricating oil compositions containing lubricating additive Compound 2 exhibited surprisingly better deposit performance over Comparative Example B, as Example 6 exhibited significantly less black sludge deposit formation as compared to Comparative Example B. In addition to improved deposit control performance, the marine diesel cylinder lubricating oil composition of Example 6 achieved the desired viscosity using less thickener (2300MW PIB) than the comparative example, demonstrating the thickening capability of lubricant additive Compound 2.
Example 7 and Comparative Example C
[0113] Example 7 and Comparative Example C were formulated to provide marine trunk piston engine oils (TPEO) with the following specifications: 12 BN, SAE 40 viscosity grade (Kv @100 °C of 14.5 mm2/s).
[0114] The following components were used in Example 7: a) 0.85 wt.% 420BN high overbased calcium hydroxybenzoate detergent derived from C20-24 isomerized alpha olefin b) 4.0 wt.% 180BN medium overbased calcium hydroxybenzoate detergent derived from C20-24 isomerized alpha olefin c) 5.0 wt.% ethylene carbonate post-treated bissuccinimide dispersant derived from 2300MW PIB d) 0.5 wt.% aminic antioxidant e) 0.7 wt.% zinc dithiophosphate from primary C8 alcohols f) 3.0 wt.% Compound 2 g) 0.1 wt.% foam inhibitor [0115] The formulation of Comparative Example C was similar to Example 7. However, Comparative Example C did not include lubricant additive Compound 2.
[0116] Each of the finished oil lubricants were evaluated for deposit performance using the Black Sludge Deposit test. The results are set forth in Table 6 below.
Table 6
Figure imgf000045_0001
[0117] The results set forth in Table 6 show that the marine trunk piston engine lubricating oil compositions containing lubricating additive Compound 2 exhibited surprisingly better deposit performance over Comparative Example C, as Example 7 exhibited significantly less black sludge deposit formation as compared to Comparative Example C. In addition to improved deposit control performance, the marine trunk piston engine lubricating oil composition of Example 7 achieved the desired viscosity without the use of thickener, demonstrating the thickening capability of lubricant additive Compound 2.
Rapid Clean Deposit Removal
[0118] Examples 8-10 and Comparative Example D were formulated to provide railroad engine oil lubricating compositions meeting the following specification: SAE 30 viscosity grade (Kv @100 °C of about 15.0 mm2/s).
[0119] Examples 8-10 were blended with the following components: a) Group II base oil b) 9.7 wt% of a railroad engine oil additive package c) Compound 2 (solvent distilled) at various treat rates (Table 7):
Figure imgf000046_0001
Compound 2
[0120] The Additive Package referenced in Table 7 is a representative railroad engine oil package that includes the following additives: a) Ethylene carbonate post-treated succinimide dispersant b) Molybdated succinimide c) Calcium sulfurized phenate and calcium salicylate detergents d) Mannich base detergent e) Aminic antioxidant f) Borated glycerol monooleate
[0121] The formulation examples in Table 7 are free of zinc-based additives, which are often used as anti-wear agents. Comparative Example D was similar to the Inventive Examples minus the inclusion of Compound 2.
Experimental Procedure I
[0122] Compound 2 was added in varying amounts to finished oils containing the engine oil additive package to observe its solvency and tendency to solubilize carboneous ring deposits. The blending took place at ambient temperature for 20 minutes.
[0123] Ring sections containing high concentration of carbonaceous deposits from an internal combustion engine were used for the experiments. The rings were prewashed with hexane, allowed to dry, and then weighed to 4 decimal places. Next, the ring sections were carefully placed in beakers containing the finished oils (i.e., Examples 8-10 and Comparative Example D). The samples were allowed to sit with no agitation in the finished oils for 4, 6, and 24 hours. The approximate temperature of the finished oils was ~ 22 °C. Cloudiness formed around the sectioned ring pieces, indicating some removal of deposits. The ring segments were removed, rinsed with hexane, allowed to air dry, and then reweighed.
Table 7
Figure imgf000047_0001
[0124] As shown in Table 7, the concentration of Compound 2 in the finished oil correlates nicely with deposit removal as did soak/residence time with deposit removal. The accumulated ring weight loss which corresponds to deposit removal is reported in mg (higher mg value indicates better deposit removal performance).
Examples 11 -12 and Comparative Example E
[0125] Examples 11 -12 and Comparative Example E were formulated to provide natural gas engine oil (NGEO) compositions with the following specifications: 3 BN, SAE 40 viscosity grade, sulfated ash 0.32 percent.
Examples 11 -12 were blended with the following components: a) 0.75 wt.% succinimide dispersant derived from 1000MW PIB b) 0.75 wt.% succinimide dispersant derived from 1300MW PIB c) 1.9 wt.% 114BN low overbased calcium sulfurized phenate detergent d) 0.3 wt.% zinc dithiophosphate derived from primary C8 alcohols e) 0.2 wt.% 17BN calcium sulfonate f) 0.25 wt.% phenolic antioxidant g) 50 ppm foam inhibitor h) Compound 2 (solvent distilled) at various treat rates (Table 8)
[0126] The formulation of Comparative Example E was similar to Examples 11 - 12. However, Comparative Example E did not include lubricant additive Compound 2. The natural gas engine oils were formulated using Chevron RLOP 600R Group II baseoil.
[0127] Each of the finished oil lubricants were evaluated for oxidative stability using the PDSC test and deposit performance using the TEOST MHT Test. The results for each of the examples are set forth in Table 8 below.
Table 8
Figure imgf000048_0001
[0128] The results set forth in Table 8 show that the natural gas engine lubricating oil compositions containing lubricating additive Compound 2 exhibited surprisingly better oxidative stability performance over Comparative Example E, as is evident by the higher oxidation induction times. Examples 11 -12 also demonstrated better deposit performance in the TEOST MHT deposit test over the comparative, as evidenced by the lower total deposits at end of test.
Examples 13-14 and Comparative Example F
[0129] Examples 13-14 and Comparative Example F were formulated to provide ashless natural gas engine oil (NGEO) compositions with the following specifications: 1 BN, SAE 40 viscosity grade, sulfated ash 0.06 percent.
Examples 13-14 were blended with the following components: a) 0.75 wt.% succinimide dispersant derived from 1000MW PIB b) 0.75 wt.% succinimide dispersant derived from 1300MW PIB c) 0.3 wt.% zinc dithiophosphate derived from primary C8 alcohols d) 0.25 wt.% phenolic antioxidant e) 50 ppm foam inhibitor f) Compound 2 (solvent distilled) at various treat rates (Table 9)
[0130] The formulation of Comparative Example F was similar to Examples 13- 14. However, Comparative Example F did not include lubricant additive Compound 2. The natural gas engine oil formulations were formulated using Chevron RLOP 600R Group II baseoil.
[0131] Each of the finished oil lubricants were evaluated for oxidative stability using the PDSC test. The results for each of the examples are set forth in Table 9 below.
Table 9
Figure imgf000050_0001
[0132] The results set forth in Table 9 show that the ashless natural gas engine lubricating oil compositions containing lubricating additive Compound 2 exhibited surprisingly better oxidative stability performance over Comparative Example F, as evidenced by the higher oxidation induction times.
Examples 15-16 and Comparative Example G
[0133] Examples 15-16 and Comparative Example G were formulated to provide natural gas engine oil (NGEO) compositions with the following specifications: 3 BN, SAE 40 viscosity grade, sulfated ash 0.3 percent.
Examples 15-16 were blended with the following components: a) 0.75 wt.% succinimide dispersant derived from 1000MW PIB b) 0.75 wt.% succinimide dispersant derived from 1300MW PIB c) 0.47 wt. % 114BN low overbased calcium sulfurized phenate d) 0.2 wt.% 260BN high overbased calcium sulfurized phenate e) 0.85 wt.% 17BN calcium sulfonate f) 0.31 wt.% 180BN medium overbased calcium hydroxybenzoate derived from isomerized C20-24 olefin g) 0.3 wt.% zinc dithiophosphate derived from primary C8 alcohols h) 0.25 wt.% phenolic antioxidant i) 50 ppm foam inhibitor j) Compound 2 (solvent distilled) at various treat rates (Table 10)
[0134] The formulation of Comparative Example G was similar to Examples 15- 16. However, Comparative Example G did not include lubricant additive Compound 2. The natural gas engine oils were formulated using Chevron RLOP 600R Group II baseoil.
[0135] Each of the finished oil lubricants were evaluated for oxidative stability using the PDSC test. The results for each of the examples are set forth in Table 10 below.
Table 10
Figure imgf000051_0001
The results set forth in Table 10 show that the natural gas engine lubricating oil compositions containing lubricating additive Compound 2 exhibited surprisingly better oxidative stability performance over Comparative Example G, as evidenced by the higher oxidation induction times.
Examples 17-18 and Comparative Example H
[0136] Examples 17-18 and Comparative Example H were formulated to provide natural gas engine oil (NGEO) compositions with the following specifications: 4 BN, SAE 40 viscosity grade, sulfated ash 0.58 percent. Examples 17-18 were blended with the following components: a) 0.75 wt.% succinimide dispersant derived from 1000MW PIB b) 0.75 wt.% succinimide dispersant derived from 1300MW PIB c) 0.94 wt. % 114BN low overbased calcium sulfurized phenate d) 0.42 wt.% 260BN high overbased calcium sulfurized phenate e) 1.71 wt.% 17BN calcium sulfonate f) 0.63 wt.% 180BN medium overbased calcium hydroxybenzoate derived from isomerized C20-24 olefin g) 0.3 wt.% zinc dithiophosphate derived from primary C8 alcohols h) 0.25 wt.% phenolic antioxidant i) 50 ppm foam inhibitor j) Compound 2 (solvent distilled) at various treat rates (Table 11)
[0137] The formulation of Comparative Example H was similar to Examples 17- 18. However, Comparative Example H did not include lubricant additive Compound 2. The natural gas engine oil compositions were formulated using Chevron RLOP 600R Group II baseoil.
[0138] Each of the finished oil lubricants were evaluated for oxidative stability using the PDSC test. The results for each of the examples are set forth in Table 1 1 below.
Table 1 1
Figure imgf000052_0001
Figure imgf000053_0001
[0139] The results set forth in Table 11 show that the natural gas engine lubricating oil compositions containing lubricating additive Compound 2 exhibited surprisingly better oxidative stability performance over Comparative Example H, as evidenced by the higher oxidation induction times.
Examples 19-20 and Comparative Example I
[0140] Examples 19-20 and Comparative Example I were formulated to provide low ash, dual-fuel engine oil compositions with the following specifications: 3 BN, SAE 40 viscosity grade lubricants using Chevron RLOP 600R Group II baseoil.
Examples 19-20 were blended with the following components: a) 1.0 wt.% succinimide dispersant derived from 1300MW PIB b) 1.0 wt.% ethylene carbonate post-treated succinimide dispersant derived from 2300MW PIB c) 1.1 wt. % 114BN low overbased calcium sulfurized phenate d) 0.5 wt.% 260BN high overbased calcium sulfurized phenate e) 0.7 wt.% 17BN calcium sulfonate f) 0.1 wt.% 180BN medium overbased calcium hydroxybenzoate derived from isomerized C20-24 olefin g) 0.3 wt.% zinc dithiophosphate derived from primary C8 alcohols h) 0.35 wt.% phenolic antioxidant i) 50 ppm foam inhibitor j) Compound 2 (solvent distilled) at various treat rates (Table 12)
[0141] The formulation of Comparative Example I was similar to Examples 19-
20. However, Comparative Example I did not include lubricant additive Compound 2. [0142] Each of the finished oil lubricants were evaluated for oxidative stability using the DSC test. The results for each of the examples are set forth in Table 12 below.
Table 12
Figure imgf000054_0001
[0143] The results set forth in Table 12 show that the dual-fuel engine lubricating oil compositions containing lubricating additive Compound 2 exhibited surprisingly better oxidative stability performance over Comparative Example I, as evidenced by the higher oxidation induction times.
Examples 21 -22 and Comparative Example J
[0144] Examples 21 -22 and Comparative Example J were formulated to provide railroad engine oil compositions with the following specifications: 15 BN, SAE 20W-40 viscosity grade lubricant.
Examples 21 -22 were blended with the following components: a) 1.0 wt.% succinimide dispersant derived from 1300MW PIB b) 1.0 wt.% ethylene carbonate post-treated succinimide dispersant derived from 2300MW PIB c) 1.9 wt. % 114BN low overbased calcium sulfurized phenate d) 4.6 wt.% 260BN high overbased calcium sulfurized phenate e) 0.9 wt.% 17BN calcium sulfonate f) 0.1 wt.% aminic antioxidant g) 50 ppm foam inhibitor h) Compound 2 (solvent distilled) at various treat rates (Table 13)
[0145] The formulation of Comparative Example J was similar to Examples 21 - 22. However, Comparative Example J did not include lubricant additive Compound 2.
[0146] Each of the finished oil lubricants were evaluated for oxidative stability using the DSC test. The results for each of the examples are set forth in Table 13 below.
Table 13
Figure imgf000055_0001
[0147] The results set forth in Table 13 show that the railroad engine lubricating oil compositions containing lubricating additive Compound 2 exhibited surprisingly better oxidative stability performance over Comparative Example J, as evidenced by the higher oxidation induction times. In addition to improved oxidative stability performance, the railroad engine oil lubricating oil composition of Examples 21 -22 achieved the desired viscosity grade with lower amounts of the high viscosity baseoil (600R), demonstrating the thickening capability of lubricant additive Compound 2.
[0148] For the sake of brevity, only certain ranges are explicitly disclosed herein. However, ranges from any lower limit may be combined with any upper limit to recite a range not explicitly recited, as well as, ranges from any lower limit may be combined with any other lower limit to recite a range not explicitly recited, in the same way, ranges from any upper limit may be combined with any other upper limit to recite a range not explicitly recited. Additionally, within a range includes every point or individual value between its end points even though not explicitly recited. Thus, every point or individual value may serve as its own lower or upper limit combined with any other point or individual value or any other lower or upper limit, to recite a range not explicitly recited.
[0149] Likewise, the term "comprising" is considered synonymous with the term "including." Likewise whenever a composition, an element or a group of elements is preceded with the transitional phrase "comprising," it is understood that we also contemplate the same composition or group of elements with transitional phrases "consisting essentially of," "consisting of," "selected from the group of consisting of," or "is" preceding the recitation of the composition, element, or elements and vice versa.
[0150] The terms "a" and "the" as used herein are understood to encompass the plural as well as the singular.
[0151] Various terms have been defined above. To the extent a term used in a claim is not defined above, it should be given the broadest definition persons in the pertinent art have given that term as reflected in at least one printed publication or issued patent. Furthermore, all patents, test procedures, and other documents cited in this application are fully incorporated by reference to the extent such disclosure is not inconsistent with this application and for all jurisdictions in which such incorporation is permitted.
[0152] The foregoing description of the disclosure illustrates and describes the present disclosure. Additionally, the disclosure shows and describes only the preferred embodiments but, as mentioned above, it is to be understood that the disclosure is capable of use in various other combinations, modifications, and environments and is capable of changes or modifications within the scope of the concept as expressed herein, commensurate with the above teachings and/or the skill or knowledge of the relevant art. While the foregoing is directed to embodiments of the present disclosure, other and further embodiments of the disclosure may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow.
[0153] It is understood that when combinations, subsets, groups, etc. of elements are disclosed (e.g., combinations of components in a composition, or combinations of steps in a method), that while specific reference of each of the various individual and collective combinations and permutations of these elements may not be explicitly disclosed, each is specifically contemplated and described herein.
[0154] The embodiments described hereinabove are further intended to explain best modes known of practicing it and to enable others skilled in the art to utilize the disclosure in such, or other, embodiments and with the various modifications required by the particular applications or uses. Accordingly, the description is not intended to limit it to the form disclosed herein. Also, it is intended that the appended claims be construed to include alternative embodiments.

Claims

1. A gaseous-fueled engine lubricating oil composition comprising: a major amount of base oil; and a lubricant additive having the following structure:
Figure imgf000058_0001
wherein each R1 is independently a hydrocarbyl group having 10 to 400 carbons; X is an alkyl, aryl, or heteroaromatic group having 1 to 10 carbons; Y is nitrogen, oxygen, or sulfur; each R2 is independently a hydrocarbyl group having 1 to 9 carbons; Z is nitrogen, oxygen, or sulfur; and each R3 is independently a hydrogen or hydrocarbyl group having 1 to 9 carbons with one or more nitrogen, oxygen, or sulfur functionalization, wherein p is 1 to 3, n is 1 to 20 and m is 0 to 3.
2. The gaseous-fueled engine lubricating oil composition of claim 1, wherein the lubricant additive is present in about 0.1 to about 50 wt. % based on total weight of the lubricating oil composition.
3. The gaseous-fueled engine lubricating oil composition of claim 1, wherein R1 is a polyisobutenyl group.
4. The gaseous-fueled engine lubricating oil composition of claim 1, wherein the lubricant additive has the following generalized structure:
Figure imgf000058_0002
wherein each R1 is independently a hydrocarbyl group having 10 to 400 carbons; Y is nitrogen, oxygen, or sulfur; each R2 is independently a hydrocarbyl group having 1 to 9 carbons; Z is nitrogen, oxygen, or sulfur; and each R3 is independently a hydrogen or hydrocarbyl group having 1 to 9 carbons with one or more nitrogen, oxygen, or sulfur functionalization, wherein p is 1 to 3, n is 1 to 20 and m is 0 to 3.
5. The gaseous-fueled engine lubricating oil composition of claim 1, wherein the gaseous-fueled engine lubricating oil composition has a total base number of 2 to 10 mg KOH/g.
6. The gaseous-fueled engine lubricating composition of claim 1, wherein the gaseous-fueled engine lubricating oil composition is a SAE 20, SAE 30, SAE 40, SAE 50 or SAE 60 viscosity grade engine oil.
7. The gaseous-fueled engine lubricating oil composition of claim 1, wherein the gaseous-fueled engine lubricating oil composition is a SAE 15W - X, 20W - X, or 25W - X viscosity grade engine oil wherein X is 30, 40, 50 or 60.
8. A lubricating oil composition for a low-speed or medium-speed diesel engine, the composition comprising: a major amount of base oil; and a lubricant additive having the following structure:
Figure imgf000059_0001
wherein each R1 is independently a hydrocarbyl group having 10 to 400 carbons; X is an alkyl, aryl, or heteroaromatic group having 1 to 10 carbons; Y is nitrogen, oxygen, or sulfur; each R2 is independently a hydrocarbyl group having 1 to 9 carbons; Z is nitrogen, oxygen, or sulfur; and each R3 is independently a hydrogen or hydrocarbyl group having 1 to 9 carbons with one or more nitrogen, oxygen, or sulfur functionalization, wherein p is 1 to 3, n is 1 to 20 and m is 0 to 3.
9. The lubricating oil composition of claim 8, wherein the lubricant additive is present in about 0.1 to about 50 wt. % based on total weight of the lubricating oil composition.
10. The lubricating oil composition of claim 8, wherein R1 is a polyisobutenyl group.
11. The lubricating oil composition of claim 8, wherein the lubricant additive has the following generalized structure:
Figure imgf000060_0001
wherein each R1 is independently a hydrocarbyl group having 10 to 400 carbons; Y is nitrogen, oxygen, or sulfur; each R2 is independently a hydrocarbyl group having 1 to 9 carbons; Z is nitrogen, oxygen, or sulfur; and each R3 is independently a hydrogen or hydrocarbyl group having 1 to 9 carbons with one or more nitrogen, oxygen, or sulfur functionalization, wherein p is 1 to 3, n is 1 to 20 and m is 0 to 3.
12. The lubricating oil composition of claim 8, wherein the lubricating oil composition has a total base number of 5 to 200 mg KOH/g.
13. The lubricating composition of claim 8, wherein the lubricating oil composition is a marine diesel engine monograde composition meeting the viscosity specifications for a SAE 20, SAE 30, SAE 40, SAE 50, or SAE 60 viscosity grade engine oil.
14. The lubricating oil composition of claim 8, wherein the lubricating oil composition is a SAE 15W - X, 20W - X, or 25W - X viscosity grade engine oil wherein X is 30, 40, 50 or 60.
15. A method of thickening a lubricating oil composition in a gaseous-fueled, low- speed, or medium-speed engine, the method comprising adding to said engine a lubricating oil composition comprising: a major amount of base oil; and a lubricant additive having the following structure:
Figure imgf000061_0001
wherein each R1 is independently a hydrocarbyl group having 10 to 400 carbons; X is an alkyl, aryl, or heteroaromatic group having 1 to 10 carbons; Y is nitrogen, oxygen, or sulfur; each R2 is independently a hydrocarbyl group having 1 to 9 carbons; Z is nitrogen, oxygen, or sulfur; and each R3 is independently a hydrogen or hydrocarbyl group having 1 to 9 carbons with one or more nitrogen, oxygen, or sulfur functionalization, wherein p is 1 to 3, n is 1 to 20 and m is 0 to 3.
16. The method of claim 15, wherein the lubricant additive is present in about 0.1 to about 50 wt. % based on total weight of the lubricating oil composition.
17. The method of claim 15, wherein R1 is a polyisobutenyl group.
18. The method of claim 15, wherein the lubricant additive has the following generalized structure:
Figure imgf000062_0001
wherein each R1 is independently a hydrocarbyl group having 10 to 400 carbons; Y is nitrogen, oxygen, or sulfur; each R2 is independently a hydrocarbyl group having 1 to 9 carbons; Z is nitrogen, oxygen, or sulfur; and each R3 is independently a hydrogen or hydrocarbyl group having 1 to 9 carbons with one or more nitrogen, oxygen, or sulfur functionalization, wherein p is 1 to 3, n is 1 to 20 and m is 0 to 3.
19. The method of claim 15, wherein the lubricating oil composition has a total base number of 5 to 200 mg KOH/g.
20. The method of claim 15, wherein the lubricating oil composition is a SAE 20, SAE 30, SAE 40, SAE 50, or SAE 60 viscosity grade engine oil.
21. The method of claim 15, wherein the lubricating oil composition is a SAE 15W - X, 20W - X, or 25W - X viscosity grade engine oil wherein X is 30, 40, 50, or 60.
22. The method of claim 15, wherein the engine is a stationary natural gas engine, a stationary biogas engine, a stationary landfill gas engine, a stationary unconventional natural gas fueled engine, or a dual-fuel engine.
23. The method of claim 15, wherein the engine is a low-speed diesel engine, or medium-speed diesel engine.
24. The method of claim 23, wherein the low-speed diesel engine is a marine crosshead diesel engine.
25. The method of claim 23, wherein the medium-speed diesel engine is a locomotive diesel engine, a marine trunk piston diesel engine or a land-based stationary power diesel engine.
26. A method of improving piston cleanliness or oxidation inhibition in an engine, the method comprising lubricating the engine with a lubricating oil composition comprising: a major amount of base oil; and a lubricant additive having the following structure:
Figure imgf000063_0001
wherein each R1 is independently a hydrocarbyl group having 10 to 400 carbons; X is an alkyl, aryl, or heteroaromatic group having 1 to 10 carbons; Y is nitrogen, oxygen, or sulfur; each R2 is independently a hydrocarbyl group having 1 to 9 carbons; Z is nitrogen, oxygen, or sulfur; and each R3 is independently a hydrogen or hydrocarbyl group having 1 to 9 carbons with one or more nitrogen, oxygen, or sulfur functionalization, wherein p is 1 to 3, n is 1 to 20 and m is 0 to 3.
27. The method of claim 26, wherein the lubricant additive has the following generalized structure:
Figure imgf000064_0001
wherein R1 is an hydrocarbyl group having 10 to 400 carbons, Y is nitrogen, oxygen, or sulfur, each R2 is independently a hydrocarbyl group having 1 to 9 carbons, Z is nitrogen, oxygen, or sulfur, and each R3 is independently a hydrogen or hydrocarbyl group having 1 to 9 carbons with one or more nitrogen, oxygen, or sulfur functionalization, wherein n is 1 to 20 and m is 1 to 3.
28. A method of removing existing deposits in an internal combustion engine, the method comprising lubricating the engine with a composition comprising: a base oil; and an additive having the following structure:
Figure imgf000064_0002
wherein each R1 is independently a hydrocarbyl group having 10 to 400 carbons; X is an alkyl, aryl, or heteroaromatic group having 1 to 10 carbons; Y is nitrogen, oxygen, or sulfur; each R2 is independently a hydrocarbyl group having 1 to 9 carbons; Z is nitrogen, oxygen, or sulfur; and each R3 is independently a hydrogen or hydrocarbyl group having 1 to 9 carbons with one or more nitrogen, oxygen, or sulfur functionalization, wherein p is 1 to 3, n is 1 to 20 and m is 0 to 3.
29. The method of claim 28, wherein the additive is present in about 0.1 to about 50 wt. % based on total weight of the composition.
30. The method of claim 28, wherein R1 is a polyisobutenyl group.
31. The method of claim 28, wherein the additive has the following generalized structure:
Figure imgf000065_0001
wherein each R1 is independently a hydrocarbyl group having 10 to 400 carbons; Y is nitrogen, oxygen, or sulfur; each R2 is independently a hydrocarbyl group having 1 to 9 carbons; Z is nitrogen, oxygen, or sulfur; and each R3 is independently a hydrogen or hydrocarbyl group having 1 to 9 carbons with one or more nitrogen, oxygen, or sulfur functionalization, wherein p is 1 to 3, n is 1 to 20 and m is 0 to 3.
32. The method of claim 28, wherein R1 is independently a hydrocarbyl group having 75 to 400 carbons.
33. The method of claim 30, wherein the polyisobutenyl group has an average molecular weight of 800 to 5000.
34. A method of removing existing deposits from the crankcase, rocker cover, camshaft region, timing gear cover, cylinder head, combustion chamber, piston rings and/or grooves in an internal combustion engine, the method comprising lubricating the engine with a composition comprising: a base oil; and an additive having the following structure:
Figure imgf000066_0001
wherein each R1 is independently a hydrocarbyl group having 10 to 400 carbons; X is an alkyl, aryl, or heteroaromatic group having 1 to 10 carbons; Y is nitrogen, oxygen, or sulfur; each R2 is independently a hydrocarbyl group having 1 to 9 carbons; Z is nitrogen, oxygen, or sulfur; and each R3 is independently a hydrogen or hydrocarbyl group having 1 to 9 carbons with one or more nitrogen, oxygen, or sulfur functionalization, wherein p is 1 to 3, n is 1 to 20 and m is 0 to 3.
35. The method of claim 34, wherein the additive is present in about 0.1 to about
50 wt. % based on total weight of the composition.
36. The method of claim 34, wherein R1 is a polyisobutenyl group.
37. The method of claim 34, wherein the additive has the following generalized structure:
Figure imgf000066_0002
wherein each R1 is independently a hydrocarbyl group having 10 to 400 carbons; Y is nitrogen, oxygen, or sulfur; each R2 is independently a hydrocarbyl group having 1 to 9 carbons; Z is nitrogen, oxygen, or sulfur; and each R3 is independently a hydrogen or hydrocarbyl group having 1 to 9 carbons with one or more nitrogen, oxygen, or sulfur functionalization, wherein p is 1 to 3, n is 1 to 20 and m is 0 to 3.
38. The method of claim 34, wherein R1 is independently a hydrocarbyl group having 75 to 400 carbons.
39. The method of claim 36, wherein the polyisobutenyl group has an average molecular weight of 800 to 5000.
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