WO2023217690A1 - Food contact plastic material - Google Patents
Food contact plastic material Download PDFInfo
- Publication number
- WO2023217690A1 WO2023217690A1 PCT/EP2023/062101 EP2023062101W WO2023217690A1 WO 2023217690 A1 WO2023217690 A1 WO 2023217690A1 EP 2023062101 W EP2023062101 W EP 2023062101W WO 2023217690 A1 WO2023217690 A1 WO 2023217690A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- food
- plastic material
- marker
- contact
- contact plastic
- Prior art date
Links
- 229920003023 plastic Polymers 0.000 title claims abstract description 138
- 239000004033 plastic Substances 0.000 title claims abstract description 138
- 239000000463 material Substances 0.000 title claims abstract description 113
- 235000013305 food Nutrition 0.000 title claims abstract description 73
- 239000003550 marker Substances 0.000 claims abstract description 91
- 238000006243 chemical reaction Methods 0.000 claims abstract description 53
- 239000005020 polyethylene terephthalate Substances 0.000 claims abstract description 21
- 229920000139 polyethylene terephthalate Polymers 0.000 claims abstract description 21
- -1 Polypropylene Polymers 0.000 claims abstract description 20
- 239000000203 mixture Substances 0.000 claims abstract description 20
- 239000004952 Polyamide Substances 0.000 claims abstract description 17
- 229920002647 polyamide Polymers 0.000 claims abstract description 17
- 239000004743 Polypropylene Substances 0.000 claims abstract description 16
- 229920001155 polypropylene Polymers 0.000 claims abstract description 16
- 229920001903 high density polyethylene Polymers 0.000 claims abstract description 12
- 239000004700 high-density polyethylene Substances 0.000 claims abstract description 12
- 229940063583 high-density polyethylene Drugs 0.000 claims abstract description 12
- 229920001684 low density polyethylene Polymers 0.000 claims abstract description 12
- 239000004702 low-density polyethylene Substances 0.000 claims abstract description 12
- 238000004806 packaging method and process Methods 0.000 claims abstract description 11
- 229910052761 rare earth metal Inorganic materials 0.000 claims abstract description 11
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims abstract description 10
- 229920003229 poly(methyl methacrylate) Polymers 0.000 claims abstract description 10
- 239000004926 polymethyl methacrylate Substances 0.000 claims abstract description 10
- 229920002635 polyurethane Polymers 0.000 claims abstract description 10
- 239000004814 polyurethane Substances 0.000 claims abstract description 10
- 150000002910 rare earth metals Chemical class 0.000 claims abstract description 10
- 229920005644 polyethylene terephthalate glycol copolymer Polymers 0.000 claims abstract description 7
- 229920010126 Linear Low Density Polyethylene (LLDPE) Polymers 0.000 claims abstract description 5
- 239000004793 Polystyrene Substances 0.000 claims abstract description 5
- 239000004794 expanded polystyrene Substances 0.000 claims abstract description 5
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims abstract description 5
- 239000004417 polycarbonate Substances 0.000 claims abstract description 5
- 229920000515 polycarbonate Polymers 0.000 claims abstract description 5
- 150000003839 salts Chemical class 0.000 claims abstract description 5
- 238000000034 method Methods 0.000 claims description 24
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical group [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims description 20
- 239000004698 Polyethylene Substances 0.000 claims description 9
- 239000004973 liquid crystal related substance Substances 0.000 claims description 5
- 239000000049 pigment Substances 0.000 claims description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 4
- 229910000428 cobalt oxide Inorganic materials 0.000 claims description 4
- IVMYJDGYRUAWML-UHFFFAOYSA-N cobalt(ii) oxide Chemical compound [Co]=O IVMYJDGYRUAWML-UHFFFAOYSA-N 0.000 claims description 4
- MRELNEQAGSRDBK-UHFFFAOYSA-N lanthanum(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[La+3].[La+3] MRELNEQAGSRDBK-UHFFFAOYSA-N 0.000 claims description 4
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 4
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 2
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 claims description 2
- 229910052804 chromium Inorganic materials 0.000 claims description 2
- 239000011651 chromium Substances 0.000 claims description 2
- 229910000423 chromium oxide Inorganic materials 0.000 claims description 2
- 229910017052 cobalt Inorganic materials 0.000 claims description 2
- 239000010941 cobalt Substances 0.000 claims description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 2
- 229910001940 europium oxide Inorganic materials 0.000 claims description 2
- AEBZCFFCDTZXHP-UHFFFAOYSA-N europium(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Eu+3].[Eu+3] AEBZCFFCDTZXHP-UHFFFAOYSA-N 0.000 claims description 2
- 229920000092 linear low density polyethylene Polymers 0.000 claims description 2
- 239000004707 linear low-density polyethylene Substances 0.000 claims description 2
- 229910052759 nickel Inorganic materials 0.000 claims description 2
- SIWVEOZUMHYXCS-UHFFFAOYSA-N oxo(oxoyttriooxy)yttrium Chemical group O=[Y]O[Y]=O SIWVEOZUMHYXCS-UHFFFAOYSA-N 0.000 claims description 2
- OSEKMGIRKPOZBX-UHFFFAOYSA-N oxygen(2-) ytterbium(3+) yttrium(3+) Chemical compound [Yb+3].[O-2].[Y+3].[O-2].[O-2] OSEKMGIRKPOZBX-UHFFFAOYSA-N 0.000 claims description 2
- 229910052697 platinum Inorganic materials 0.000 claims description 2
- 239000004408 titanium dioxide Substances 0.000 claims description 2
- 230000008569 process Effects 0.000 description 12
- 238000004064 recycling Methods 0.000 description 8
- 239000004594 Masterbatch (MB) Substances 0.000 description 7
- 239000013502 plastic waste Substances 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 229910052691 Erbium Inorganic materials 0.000 description 5
- 238000001514 detection method Methods 0.000 description 5
- 239000002699 waste material Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- 229910052775 Thulium Inorganic materials 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 235000013361 beverage Nutrition 0.000 description 3
- 229910021644 lanthanide ion Inorganic materials 0.000 description 3
- 238000004020 luminiscence type Methods 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- HQHVZNOWXQGXIX-UHFFFAOYSA-J sodium;yttrium(3+);tetrafluoride Chemical compound [F-].[F-].[F-].[F-].[Na+].[Y+3] HQHVZNOWXQGXIX-UHFFFAOYSA-J 0.000 description 3
- 229910052689 Holmium Inorganic materials 0.000 description 2
- 229910052769 Ytterbium Inorganic materials 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000000295 emission spectrum Methods 0.000 description 2
- UYAHIZSMUZPPFV-UHFFFAOYSA-N erbium Chemical compound [Er] UYAHIZSMUZPPFV-UHFFFAOYSA-N 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- KJZYNXUDTRRSPN-UHFFFAOYSA-N holmium atom Chemical compound [Ho] KJZYNXUDTRRSPN-UHFFFAOYSA-N 0.000 description 2
- 239000002985 plastic film Substances 0.000 description 2
- 229920006255 plastic film Polymers 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000001228 spectrum Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- FRNOGLGSGLTDKL-UHFFFAOYSA-N thulium atom Chemical compound [Tm] FRNOGLGSGLTDKL-UHFFFAOYSA-N 0.000 description 2
- NAWDYIZEMPQZHO-UHFFFAOYSA-N ytterbium Chemical compound [Yb] NAWDYIZEMPQZHO-UHFFFAOYSA-N 0.000 description 2
- 229910052684 Cerium Inorganic materials 0.000 description 1
- 229910052692 Dysprosium Inorganic materials 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 229910052693 Europium Inorganic materials 0.000 description 1
- 229910052688 Gadolinium Inorganic materials 0.000 description 1
- 229910052765 Lutetium Inorganic materials 0.000 description 1
- 229910052779 Neodymium Inorganic materials 0.000 description 1
- 229920012485 Plasticized Polyvinyl chloride Polymers 0.000 description 1
- 229910052777 Praseodymium Inorganic materials 0.000 description 1
- 229910052773 Promethium Inorganic materials 0.000 description 1
- 229910052772 Samarium Inorganic materials 0.000 description 1
- 229910052771 Terbium Inorganic materials 0.000 description 1
- NRYNWPLNPRSCBK-UHFFFAOYSA-J [F-].[F-].[F-].[F-].[K+].[Y+3] Chemical compound [F-].[F-].[F-].[F-].[K+].[Y+3] NRYNWPLNPRSCBK-UHFFFAOYSA-J 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000002019 doping agent Substances 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- KBQHZAAAGSGFKK-UHFFFAOYSA-N dysprosium atom Chemical compound [Dy] KBQHZAAAGSGFKK-UHFFFAOYSA-N 0.000 description 1
- OGPBJKLSAFTDLK-UHFFFAOYSA-N europium atom Chemical compound [Eu] OGPBJKLSAFTDLK-UHFFFAOYSA-N 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 230000005281 excited state Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000003517 fume Substances 0.000 description 1
- UIWYJDYFSGRHKR-UHFFFAOYSA-N gadolinium atom Chemical compound [Gd] UIWYJDYFSGRHKR-UHFFFAOYSA-N 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000005283 ground state Effects 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 229910052746 lanthanum Inorganic materials 0.000 description 1
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 description 1
- 235000021056 liquid food Nutrition 0.000 description 1
- HIQSCMNRKRMPJT-UHFFFAOYSA-J lithium;yttrium(3+);tetrafluoride Chemical compound [Li+].[F-].[F-].[F-].[F-].[Y+3] HIQSCMNRKRMPJT-UHFFFAOYSA-J 0.000 description 1
- OHSVLFRHMCKCQY-UHFFFAOYSA-N lutetium atom Chemical compound [Lu] OHSVLFRHMCKCQY-UHFFFAOYSA-N 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920006281 multilayer packaging film Polymers 0.000 description 1
- QEFYFXOXNSNQGX-UHFFFAOYSA-N neodymium atom Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 description 1
- 229920006280 packaging film Polymers 0.000 description 1
- 239000012785 packaging film Substances 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 230000001443 photoexcitation Effects 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- PUDIUYLPXJFUGB-UHFFFAOYSA-N praseodymium atom Chemical compound [Pr] PUDIUYLPXJFUGB-UHFFFAOYSA-N 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- VQMWBBYLQSCNPO-UHFFFAOYSA-N promethium atom Chemical compound [Pm] VQMWBBYLQSCNPO-UHFFFAOYSA-N 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- KZUNJOHGWZRPMI-UHFFFAOYSA-N samarium atom Chemical compound [Sm] KZUNJOHGWZRPMI-UHFFFAOYSA-N 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 235000021055 solid food Nutrition 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- GZCRRIHWUXGPOV-UHFFFAOYSA-N terbium atom Chemical compound [Tb] GZCRRIHWUXGPOV-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000001429 visible spectrum Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3412—Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/02—Separating plastics from other materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/34—Layered products comprising a layer of synthetic resin comprising polyamides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/02—Separating plastics from other materials
- B29B2017/0213—Specific separating techniques
- B29B2017/0279—Optical identification, e.g. cameras or spectroscopy
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/02—Separating plastics from other materials
- B29B2017/0213—Specific separating techniques
- B29B2017/0282—Specific separating techniques using information associated with the materials, e.g. labels on products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/0005—Condition, form or state of moulded material or of the material to be shaped containing compounding ingredients
- B29K2105/0052—Tracing elements, e.g. to detect the origin of articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/02—2 layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/03—3 layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/24—All layers being polymeric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
- B32B2264/10—Inorganic particles
- B32B2264/102—Oxide or hydroxide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2439/00—Containers; Receptacles
- B32B2439/70—Food packaging
Definitions
- the present invention relates to a food contact plastic material that may be easily separated from other types of plastic for recycling purposes.
- the food contact plastic material comprises an up-conversion-based florescent marker that enables the food contact plastic to be easily identified and separated from a mixture of plastic materials.
- Plastic materials are widely used in the food packaging industry because of plastic's ability to protect a product from physical damage, loss, and other degradation. Also, plastic material enables the food packaged within to reach the consumer in the same state it was in when packaged at the time of distribution.
- the problem in the food packaging industry is that the food contact plastic materials cannot be easily separated from the other plastic materials as they can be easily identified or detected in a mountain of mixed plastic materials. Since the used food contact plastic material cannot be identified and/or distinguished from the other plastic materials in a mixture or in a rubbish pile, using a machine or a separator that is usually used for sorting of rubbish, used food contact plastic material cannot be recycled at the moment.
- WO 2021/058063A2 discloses a sorting method that could be used on waste that enables recycling and/ or recovery of specific materials from a mixture of different types of materials (for example plastic).
- WO 2021/058063A2 discloses a method where the materials to be sorted may have specific properties such as material type, origin or application and these materials may be sorted or detected using a fluorescent code and/or a watermark and/or a barcode and/or a QR code or the like that may be introduced into the material before the sorting process.
- the method in WO 2021/058063A2 makes the process of sorting materials complicated and requires a new type of device for sorting rubbish, particularly plastic rubbish.
- WO 2021/058063A2 still does not provide a simple and efficient means of detecting food contact plastics in a mixture of different plastics to be recycled. Further, the materials may lose the labels before they reach the sorting process, and these materials cannot then be sorted.
- the present invention attempts to solve the problems above by providing food contact plastic material that comprises a marker.
- the marker is an up-conversion-based florescent marker.
- the food contact plastic is manufactured with the marker in the plastic.
- Food quality plastic material with at least one up-conversion-based fluorescent marker inside is advantageous for the process of recycling of food contact plastic waste into new use food contact plastic. This process of recycling food contact plastic waste or used food contact plastic is only possible because the food contact plastic waste incorporated with the marker within can be distinguished from other plastic waste and therefore results in improved sorting and separation of the used food contact plastic from all other kinds of plastic in automatic waste sorting and separation machines and marker-based sorting machines.
- up-conversion based florescent marker in the food contact plastic marks the material with clearly distinguishable optical properties.
- up-conversion based fluorescent markers for marking of food-contact plastic materials, enables the fluorescent markers to create easily recognizable optical signals and to separate the food-contact plastic materials according to its application and not chemical composition.
- a food-contact plastic material used in food packaging comprising at least one up-conversion-based florescent marker.
- fluorescent refers a luminescence phenomenon in which electron de-excitation occurs almost spontaneously, and in which emission from a luminescent substance ceases when the exciting source is removed. In fluorescent materials, the excited state has the same spin as the ground state. A compound capable of fluorescence is termed a “fluor”.
- the term “luminescence” as used herein refers to the process in which light is emitted from a material at a different wavelength than that which is absorbed. It is an umbrella term covering both fluorescence and phosphorescence.
- the term “up-conversion” refers to a process where light can be emitted with photon energies higher than those of the light generating the excitation. Photoexcitation at a certain wavelength in the near infrared (NIR) followed by luminescence at a shorter wavelength in the VIS is called NIR to VIS photon up-conversion. This phenomenon may be considered to be rather unusual as low energy photons are “converted” to higher energy photons. At least two NIR photons are required to generate one VIS photon.
- NIR near infrared
- Suitable lanthanide ions are the rare earths selected from cerium (Ce), erbium (Er), europium (Eu), dysprosium (Dy), gadolinium (Gd), holmium (Ho), lanthanum (La), lutetium (Lu), neodymium (Nd), praseodymium (Pr), promethium (Pm), samarium (Sm), terbium (Tb), thulium (Tm), and ytterbium (Yb).
- lanthanide ions such as ytterbium (Yb3+), holmium (Ho3+), Erbium (Er3+) or Thulium (Tm3+), orYb3+/Er3+ co-dopants may be used.
- Hexagonal sodium yttrium fluoride, NaYF4 may be specifically used for green (Yb3+/Er3+ doped) and blue (Yb3+/Tm3+ doped) up-conversion phosphors.
- Blue light can also be alternatively generated by Yb,Tm:YLF (yttrium lithium fluoride) when pumped with diode laser light having a wavelength of approximately 958 to approximately 959 nm
- green visible light can be efficiently generated by Yb,Er:NYF (sodium yttrium fluoride) when pumped with diode laser light having a wavelength of approximately 976 nm
- red visible light can be efficiently generated by Yb,Er:KYF(potassium yttrium fluoride) or Yb,Er:YF3 when pumped with diode laser light having a wavelength of approximately 973.5 nm to approximately 976 nm.
- US6,897,999 discloses different up-conversion markers that
- the up-conversion fluorescent marker may be an oxide and/or salt of rare-earth metals. More in particular, the up-conversion fluorescent marker may be selected from the group consisting of yttrium oxide, yttrium ytterbium oxide, yttrium ytterbium oxysulfide, titanium dioxide, cobalt oxide, lanthanum oxide, europium oxide, coordination complexes of rare-earth metals and mixtures thereof. Examples of coordination complexes of rare-earth metals are found at least in Pointel Y et al., Inorganic Chemistry, American Chemical Society, 2020, 59 (15):10673-87 and Jakoby, M., et al., iScience 24(3) art. 102207, March 19, 2021 .
- food-contact plastic material refers to different types of plastic materials that are used for packaging food that are brought in direct contact with food.
- Food comes into contact with many different materials and articles during its production, processing, storage, preparation and serving, before its eventual consumption. Such materials maybe called food- contact materials.
- Food-contact materials are either intended to be brought into contact with food, are already in contact with food, or can reasonably be brought into contact with food or transfer their constituents to the food under normal or foreseeable use.
- the food-contact plastic material according to any aspect of the present invention is brought in direct contact with food or was in direct contact with food. Examples of such uses of food-contact plastic material include containers fortransporting food, plastic parts of machinery to process food, plastic packaging materials, plastic kitchenware and tableware.
- food-contact plastic material refers to different types of plastic materials that is brought in direct contact with food.
- a wide variety of plastics in both rigid and flexible forms may be used as food-contact plastic material.
- the safety of food-contact plastic material is evaluated by the European Food Safety Authority (EFSA).
- EFSA European Food Safety Authority
- Food refers to any matter that is for consumption.
- Food refers to food products that may include beverages as well as solid and liquid food. Food may also include supplements and medication.
- food packaging refers to materials that have been used for packaging food for storage and/or fortransport at least.
- the food-contact plastic material comprising at least one up-conversion-based florescent marker refers in any aspect of the present invention to a volume-based marking. That is to say, the food-contact plastic does not comprise markers that are used as labels, but the plastic is in itself manufactured with markers.
- the markers used according to any aspect of the present invention is thus part of the plastic material (i.e. the polymer).
- the plastic polymer from which the food-contact plastic is made from is thus combined with the up-conversion fluorescent marker during the manufacturing process of the food-contact plastic and/or during the extrusion process of the food-contact plastic.
- the up-conversion fluorescent marker integrated within the plastic has the advantage that the marker is never lost, and the plastic can almost always be sorted and therefore recycled.
- the currently available food-contact plastic materials may have labels attached to them instead, if anything at all, and these may fall off before reaching the sorting machine and cannot thus be detected and sorted and therefore cannot be recycled.
- the marker is a property of the plastic material in the food-contact plastic material according to any aspect of the present invention, there is a higher chance of the plastic material being almost always sorted even when the sorting is fast.
- the food-contact plastic according to any aspect of the present invention may also have the advantage that it can be used for any flexible food packaging such as fumes that can also be distinguished, sorted and recycled.
- the up-conversion fluorescent markers according to any aspect of the present invention can be added to the plastics directly or via masterbatch route.
- the masterbatch route is clearly preferrable.
- the up-conversion fluorescent marker concentration in masterbatch can be in range 100 ppm - 500 ppm.
- the up-conversion fluorescent marker concentration may be about 50- 1000, 50-950, 50-900, 50-850, 50-800, 50-750, 50-700, 50-650, 50-600, 50-550, 50-500, 100- 1000, 100-950, 100-900, 100-850, 100-800, 100-750, 100-700, 100-650, 100-600, 100-550, 100- 500, 150-1000, 150-950, 150-900, 150-850, 150-800, 150-750, 150-700, 150-650, 150-600, 150- 550, 150-500, 200-1000, 200-950, 200-900, 200-850, 200-800, 200-750, 200-700, 200-650, 200- 600, 200-550, 200-500, 250-1000, 250-950, 250-900, 250-850, 250-800, 250-750, 250-700, 250- 650, 250-600, 250-550, 250-500, 300-1000, 300-950, 300-900, 300-850, 300-850, 300
- the up- conversion fluorescent marker concentration may be about 50, 100, 150, 200, 250, 300, 350, 400, 450, 500, 550, 600, 650, 700, 750, 800, 850, 900, or 1000 ppm in the masterbatch.
- the masterbatch with 500 ppm of up-conversion fluorescent marker material can be manufactured through mixing of 50 kg of the granulated plastic material with 10 g of up- conversion fluorescent marker material and 20 ml of dispersion additive in a tumble mixer. This masterbatch can then be diluted through addition of non-marked plastics granulate in extruder.
- the final concentration of up-conversion fluorescent marker in plastics may be in the range 1 ppm - 200 ppm.
- the final concentration of up-conversion fluorescent marker in the foodcontact plastic may be 1-200, 1-150, 1-100, 1-50, 1-45, 1-40, 1-35, 1-30, 1-25, 1-20, 1-15, 1-10, 1-5, 5-200, 5-150, 5-100, 5-50, 5-45, 5-40, 5-35, 5- 30, 5-25, 5-20, 5-15, 5-10, 10-200, 10-150, 10-100, 10-50, 10-45, 10-40, 10-35, 10-30, 10-25, IQ- 20, 10-15, 15-200, 15-150, 15-100, 15-50, 15-45, 15-40, 15-35, 15-30, 15-25, 15-20, 20-200, 20- 150, 20-100, 20-50, 25-200, 25-150, 25-100, 25-50, 30-200, 30-150, 30-100, 30-50, 40-200, 40- 150, 40-100, 50-200,
- the final concentration of up-conversion fluorescent marker in the food-contact plastic according to any aspect of the present invention may be about 1 , 5, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, 100, 125, 150, 175, or 200 ppm. Even more in particular, the final concentration of up-conversion fluorescent marker in the food-contact plastic according to any aspect of the present invention may be about 10 ppm.
- the homogenization of the plastics-marker mixture i.e. food contact plastic material with the up- conversion fluorescent marker
- the improvement of the homogeneity of the marker distribution on the masterbatch can be achieved by use of dispersion additives, for example TEGOMER®, TEGOPREN®, TEGODISPERS®, Epolene®.
- the terms “about” and “approximately”, as applied to the up-conversion fluorescent marker) marker concentration refer to a range of values that are similar to the stated reference value forthat condition.
- the term “about” refers to a range of values that fall within 25, 20, 19, 18, 17, 16, 15, 14, 13, 12, 11 , 10, 9, 8, 7, 6, 5, 4, 3, 2, 1 percent or less of the stated reference value forthat condition.
- a temperature employed during the method according to any aspect of the present invention when modified by “about” includes the variation and degree of care typically employed in measuring in an experimental condition in production plant or lab.
- the temperature when modified by “about” includes the variation between batches in multiple experiments in the plant or lab and the variation inherent in the analytical method. Whether or not modified by “about,” the amounts include equivalents to those amounts. Any value stated herein and modified by “about” can also be employed in the present invention as the amount not modified by “about.”
- the food-contact plastic material may be selected from the group consisting of High- Density Polyethylene (HDPE), Low-Density Polyethylene (LDPE), Linear Low Density Polyethylene (LLDPE), Polyvinylchloride (PVC), Polypropylene (PP), Polystyrene (PS), polyamide (PA), polyethylene-terephthalate (PET), Polyethylene terephthalate glycol (PETG) polymethylmethacrylate (PMMA), polycarbonate (PC), expanded polystyrene (EPS), expanded polypropylene (EPP), polyurethanes (PU), glass-fiber reinforced PP, epoxy-based composites, mixtures, multilayer-systems of above-mentioned materials and mixtures thereof.
- HDPE High- Density Polyethylene
- LDPE Low-Density Polyethylene
- LLDPE Linear Low Density Polyethylene
- PVC Polyvinylchloride
- PVC Polypropylene
- PP Polystyrene
- PA poly
- the food-contact plastic material is selected from the group consisting of multilayer PE/PA, multilayer PET/ PETG, PET, and multilayer LDPE / LLDPE / HDPE.
- the food-contact plastic material may also include flexible packages made from films or thin sheets of polyolefins or plasticized PVC.
- the up-conversion based fluorescent marker according to any aspect of the present invention may be combined with a further marker.
- the further marker will be added to the food contact plastic material during the manufacture or extrusion process that the further marker becomes part of the material and is not just a label.
- the further marker is only a label and is used in combination with the up-conversion based fluorescent marker that is integrated into the food-contact plastic.
- the further marker may be a pigment, liquid crystal, ultraviolet/visible (UV/VIS) marker, a near infrared (NIR) marker, a phosphorescent (Phos) marker, and/or a magnetic marker.
- UV/VIS ultraviolet/visible
- NIR near infrared
- Phos phosphorescent
- optical markers i.e. pigments, liquid crystals and fluorescent markers
- optical markers i.e. pigments, liquid crystals and fluorescent markers
- the further marker may be the magnetic marker.
- the magnetic marker may be selected from the group consisting of iron oxide, cobalt oxide, cobalt doped iron oxide, nickel doped iron oxide, chromium doped iron oxide, chromium oxide, and platinum doped iron oxide.
- the food-contact material may further comprise an infra-red adsorbing marker.
- the food-contact material comprises an up-conversion marker, a magnetic marker and an infra-red adsorbing marker.
- all three types of markers may be integrated into the foodcontact plastic.
- only the up-conversion marker is integrated into the food- contact plastic material and the other two markers are only present as labels.
- the up-conversion marker and either the magnetic marker or the infra-red adsorbing marker is integrated into the plastic material and the other marker is only present as a label.
- infra-red absorbing markers allows for the separation of food-contact plastic waste into groups according to its application and according to its chemical composition, creating, in this way, waste streams for high- value recyclates.
- infrared encompasses the range of light spectrum above approximately 650 nm and includes both the far infrared and the near infrared.
- near-infrared refers to the wavelength region between about 650 nm and 2000 nm, and particularly between about 750-1100 nm, while the term “far infrared” refers to wavelengths between 1- and 10-mm. Examples of these makers are provided in EP2297678.
- the food-contact plastic material according to any aspect of the present invention further comprising food or food remains.
- a method of separating food-contact plastic material from a mixture of non-food contact plastic material and food-contact plastic material comprising: contacting the mixture to at least one high-speed industrial sorting machine, wherein the food-contact plastic material comprises at least one up-conversion based florescent marker.
- the mixture of non-food contact plastic material and food-contact plastic material refers to an assortment of different plastic materials from different applications that are combined and are found in rubbish, particularly plastic waste.
- the food-contact plastic material may be the plastic material according to any aspect of the present invention.
- the high-speed industrial sorting machine may be capable of infra-red adsorbing marker-based sorting.
- the combination with near infra-red analytics marker-based sorting will allow the separation of plastics waste into groups according to its application and according to its chemical composition, creating, in this way, waste streams for high- value recyclates.
- Examples of infra-red analytics marker-based sorting include a standard infra-red sorting machine additionally equipped with marker-specific sensors, or with updated detection software, which includes marker emission spectrum in detection algorithm.
- an up-conversion based florescent marker for separating food-contact-plastic material from non-food contact plastic material, wherein the food-contact-plastic material comprises the up-conversion based florescent marker.
- the up-conversion-based marker may be combined with a pigment, liquid crystal, or a magnetic marker.
- a PE/PA/PE multilayer food packaging film is manufactured by well-known coextrusion method of PE and PA films, where the PA film is located between two PE layers.
- the up-conversion fluorescent marker used may be Er-doped YYbO2S, Er-doped GdYbO2S, Er/Yb/Nd-doped La2Os, Yb/Ho-doped La2Os is incorporated into the PA-layer. This is called the ‘marked film’
- the same multilayer packaging film is manufactured without a marker as reference. This control is called ‘non-marked film’.
- NIR-detection unit 50 cm 2 big elements of marked and non-marked films are put on a transportation band with PE- packaging and pure PE-film elements and transported through a Near-Infrared (NIR)-detection unit equipped with marker-specific sensing equipment.
- the NIR-detection unit can clearly distinguish PE-packaging, PE-film and marked PE/PA multilayer film from each other.
- the PE/PA multilayer film without marker cannot be identified and fails through the sorting procedure (i.e. is not detected and therefore not sorted).
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Abstract
202200074 Foreign Countries 11 ABSTRACT FOOD-CONTACT PLASTIC MATERIAL The present invention is related to afood-contact plastic material used in food packaging, the material comprising at least one up-conversion-based florescent marker, 5 wherein the food-contact plastic material is selected from the group consisting of High-Density Polyethylene (HDPE), Low-Density Polyethylene (LDPE), Linear Low Density Polyethylene (LLDPE), Polypropylene (PP), Polystyrene (PS), polyamide (PA), polyethylene-terephthalate (PET), Polyethylene terephthalate glycol (PETG) polymethylmethacrylate (PMMA), polycarbonate (PC), expanded polystyrene (EPS), expanded polypropylene (EPP), polyurethanes (PU), and 10 mixtures thereof; and wherein the fluorescent marker is an oxide or salt thereof of, at least one rare-earth metal.
Description
FOOD CONTACT PLASTIC MATERIAL
FIELD OF THE INVENTION
The present invention relates to a food contact plastic material that may be easily separated from other types of plastic for recycling purposes. In particular, the food contact plastic material comprises an up-conversion-based florescent marker that enables the food contact plastic to be easily identified and separated from a mixture of plastic materials.
BACKGROUND OF THE INVENTION
Plastic materials are widely used in the food packaging industry because of plastic's ability to protect a product from physical damage, loss, and other degradation. Also, plastic material enables the food packaged within to reach the consumer in the same state it was in when packaged at the time of distribution.
With an increase in food delivery and ready-to-go food available in supermarkets, there has been an increase in the amount of food contact plastics found in our rubbish bins. Also, with the enactment of recycling legislation and the use of bottle deposits to discourage litter across the world, the amount of plastic film and bottles available for recycling is increasing rapidly. Ideally, used food contact plastic could be recycled into new bottles or film product thereby saving landfill space, energy and raw materials. Also, since cleanliness of plastic material that is particularly recycled as food contact plastic is a huge consideration, it is much easier to recycle already used food contact plastic materials into beverage containers or other food-contact applications rather than other scrap plastic which will have to undergo a more thorough cleaning process before it can be recycled as food contact plastic. However, before the used food contact plastic material is recycled, the used food contact plastic must be first identified/ detected, and then separated.
Many food contact plastics, such as polyethylene and polyethylene terephthalate (PET), could be recycled as beverage containers or as food contact plastic films easily without undergoing an extensive cleaning process that other scrap plastics, that may have been used in the chemical industry, may have to go through. Accordingly, it is safer and cheaper to recycle food contact plastics than any other plastic. Further, since there is so much food contact plastic being currently produced, recycling the food contact plastic would increase landfill space and is better for the environment, in the event these plastics are incinerated.
Currently however, the problem in the food packaging industry is that the food contact plastic materials cannot be easily separated from the other plastic materials as they can be easily identified or detected in a mountain of mixed plastic materials. Since the used food contact plastic material cannot be identified and/or distinguished from the other plastic materials in a mixture or in a rubbish pile, using a machine or a separator that is usually used for sorting of rubbish, used food contact plastic material cannot be recycled at the moment.
WO 2021/058063A2 discloses a sorting method that could be used on waste that enables recycling and/ or recovery of specific materials from a mixture of different types of materials (for example
plastic). In particular, WO 2021/058063A2 discloses a method where the materials to be sorted may have specific properties such as material type, origin or application and these materials may be sorted or detected using a fluorescent code and/or a watermark and/or a barcode and/or a QR code or the like that may be introduced into the material before the sorting process. However, the method in WO 2021/058063A2 makes the process of sorting materials complicated and requires a new type of device for sorting rubbish, particularly plastic rubbish. Further, WO 2021/058063A2 still does not provide a simple and efficient means of detecting food contact plastics in a mixture of different plastics to be recycled. Further, the materials may lose the labels before they reach the sorting process, and these materials cannot then be sorted.
Accordingly, there is still a need in the art for a means of detecting, separating and consequently recycling food contact plastics simply and efficiently.
DESCRIPTION OF THE INVENTION
The present invention attempts to solve the problems above by providing food contact plastic material that comprises a marker. In particular, the marker is an up-conversion-based florescent marker. More in particular, the food contact plastic is manufactured with the marker in the plastic. Food quality plastic material with at least one up-conversion-based fluorescent marker inside is advantageous for the process of recycling of food contact plastic waste into new use food contact plastic. This process of recycling food contact plastic waste or used food contact plastic is only possible because the food contact plastic waste incorporated with the marker within can be distinguished from other plastic waste and therefore results in improved sorting and separation of the used food contact plastic from all other kinds of plastic in automatic waste sorting and separation machines and marker-based sorting machines. The use of up-conversion based florescent marker in the food contact plastic marks the material with clearly distinguishable optical properties. Considering the high-speed industrial sorting machines, the use of up-conversion based fluorescent markers, for marking of food-contact plastic materials, enables the fluorescent markers to create easily recognizable optical signals and to separate the food-contact plastic materials according to its application and not chemical composition.
According to one aspect of the present invention, there is provided a food-contact plastic material used in food packaging, the material comprising at least one up-conversion-based florescent marker.
The term “fluorescent” as used herein in conjunction with up-conversion markers, refers a luminescence phenomenon in which electron de-excitation occurs almost spontaneously, and in which emission from a luminescent substance ceases when the exciting source is removed. In fluorescent materials, the excited state has the same spin as the ground state. A compound capable of fluorescence is termed a “fluor”.
The term “luminescence” as used herein refers to the process in which light is emitted from a material at a different wavelength than that which is absorbed. It is an umbrella term covering both fluorescence and phosphorescence.
As used herein, the term “up-conversion” refers to a process where light can be emitted with photon energies higher than those of the light generating the excitation. Photoexcitation at a certain wavelength in the near infrared (NIR) followed by luminescence at a shorter wavelength in the VIS is called NIR to VIS photon up-conversion. This phenomenon may be considered to be rather unusual as low energy photons are “converted” to higher energy photons. At least two NIR photons are required to generate one VIS photon. When fluorescence is emitted by a medium as a consequence of being excited with incident light, the wavelength of the fluorescence is usually longer than that of the exciting light. Photon energy is thus reduced. Up-conversion fluorescence may also occur in some cases where the wavelength of the emitted light is shorter. A more elaborate disclosure of the mechanism behind up-conversion markers is provided in EP2297678 B1. Further, photo-luminescent properties of rare earth compounds are described in US7, 184,203 which may also be used according to any aspect of the present invention.
The concept of frequency up-conversion of infrared-to-visible light in materials fixed with rare-earth (RE) was found to be efficient as a means of labelling or as markers with various functions. Examples of up-conversion markers are sodium yttrium fluoride (NaYF4) doped with lanthanide ions. Suitable lanthanide ions are the rare earths selected from cerium (Ce), erbium (Er), europium (Eu), dysprosium (Dy), gadolinium (Gd), holmium (Ho), lanthanum (La), lutetium (Lu), neodymium (Nd), praseodymium (Pr), promethium (Pm), samarium (Sm), terbium (Tb), thulium (Tm), and ytterbium (Yb). Particularly, lanthanide ions such as ytterbium (Yb3+), holmium (Ho3+), Erbium (Er3+) or Thulium (Tm3+), orYb3+/Er3+ co-dopants may be used.
Hexagonal sodium yttrium fluoride, NaYF4, may be specifically used for green (Yb3+/Er3+ doped) and blue (Yb3+/Tm3+ doped) up-conversion phosphors. Blue light can also be alternatively generated by Yb,Tm:YLF (yttrium lithium fluoride) when pumped with diode laser light having a wavelength of approximately 958 to approximately 959 nm, green visible light can be efficiently generated by Yb,Er:NYF (sodium yttrium fluoride) when pumped with diode laser light having a wavelength of approximately 976 nm, and red visible light can be efficiently generated by Yb,Er:KYF(potassium yttrium fluoride) or Yb,Er:YF3 when pumped with diode laser light having a wavelength of approximately 973.5 nm to approximately 976 nm. US6,897,999 discloses different up-conversion markers that may be used according to any aspect of the present invention.
In particular, the up-conversion fluorescent marker may be an oxide and/or salt of rare-earth metals. More in particular, the up-conversion fluorescent marker may be selected from the group consisting of yttrium oxide, yttrium ytterbium oxide, yttrium ytterbium oxysulfide, titanium dioxide, cobalt oxide, lanthanum oxide, europium oxide, coordination complexes of rare-earth metals and mixtures thereof. Examples of coordination complexes of rare-earth metals are found at least in Pointel Y et al., Inorganic Chemistry, American Chemical Society, 2020, 59 (15):10673-87 and Jakoby, M., et al., iScience 24(3) art. 102207, March 19, 2021 .
The term ‘food-contact plastic material’ as used herein refers to different types of plastic materials that are used for packaging food that are brought in direct contact with food. Food comes into contact with many different materials and articles during its production, processing, storage, preparation and serving, before its eventual consumption. Such materials maybe called food-
contact materials. Food-contact materials are either intended to be brought into contact with food, are already in contact with food, or can reasonably be brought into contact with food or transfer their constituents to the food under normal or foreseeable use. In particular, the food-contact plastic material according to any aspect of the present invention is brought in direct contact with food or was in direct contact with food. Examples of such uses of food-contact plastic material include containers fortransporting food, plastic parts of machinery to process food, plastic packaging materials, plastic kitchenware and tableware. More in particular, food-contact plastic material refers to different types of plastic materials that is brought in direct contact with food. A wide variety of plastics in both rigid and flexible forms may be used as food-contact plastic material. The safety of food-contact plastic material is evaluated by the European Food Safety Authority (EFSA).
Here, the term ‘food’ refers to any matter that is for consumption. Food refers to food products that may include beverages as well as solid and liquid food. Food may also include supplements and medication.
The term ‘food packaging’ as used herein refers to materials that have been used for packaging food for storage and/or fortransport at least.
The phrase ‘the food-contact plastic material comprising at least one up-conversion-based florescent marker’ refers in any aspect of the present invention to a volume-based marking. That is to say, the food-contact plastic does not comprise markers that are used as labels, but the plastic is in itself manufactured with markers. The markers used according to any aspect of the present invention is thus part of the plastic material (i.e. the polymer). The plastic polymer from which the food-contact plastic is made from is thus combined with the up-conversion fluorescent marker during the manufacturing process of the food-contact plastic and/or during the extrusion process of the food-contact plastic. The up-conversion fluorescent marker integrated within the plastic has the advantage that the marker is never lost, and the plastic can almost always be sorted and therefore recycled. The currently available food-contact plastic materials, however, may have labels attached to them instead, if anything at all, and these may fall off before reaching the sorting machine and cannot thus be detected and sorted and therefore cannot be recycled. Further, since the marker is a property of the plastic material in the food-contact plastic material according to any aspect of the present invention, there is a higher chance of the plastic material being almost always sorted even when the sorting is fast. The food-contact plastic according to any aspect of the present invention may also have the advantage that it can be used for any flexible food packaging such as fumes that can also be distinguished, sorted and recycled.
In particular, the up-conversion fluorescent markers according to any aspect of the present invention can be added to the plastics directly or via masterbatch route. However, due to low marker concentration in the plastics (ppm-range) the masterbatch route is clearly preferrable. The up-conversion fluorescent marker concentration in masterbatch can be in range 100 ppm - 500 ppm. More in particular, the up-conversion fluorescent marker concentration may be about 50- 1000, 50-950, 50-900, 50-850, 50-800, 50-750, 50-700, 50-650, 50-600, 50-550, 50-500, 100- 1000, 100-950, 100-900, 100-850, 100-800, 100-750, 100-700, 100-650, 100-600, 100-550, 100- 500, 150-1000, 150-950, 150-900, 150-850, 150-800, 150-750, 150-700, 150-650, 150-600, 150-
550, 150-500, 200-1000, 200-950, 200-900, 200-850, 200-800, 200-750, 200-700, 200-650, 200- 600, 200-550, 200-500, 250-1000, 250-950, 250-900, 250-850, 250-800, 250-750, 250-700, 250- 650, 250-600, 250-550, 250-500, 300-1000, 300-950, 300-900, 300-850, 300-800, 300-750, 300-
700, 300-650, 300-600, 300-550, 300-500, 350-1000, 350-950, 350-900, 350-850, 350-800, 350-
750, 350-700, 350-650, 350-600, 350-550, 350-500, 400-1000, 400-950, 400-900, 400-850, 400-
800, 400-750, 400-700, 400-650, 400-600, 400-550, 400-500 ppm. Even more in particular, the up- conversion fluorescent marker concentration may be about 50, 100, 150, 200, 250, 300, 350, 400, 450, 500, 550, 600, 650, 700, 750, 800, 850, 900, or 1000 ppm in the masterbatch.
In one example, the masterbatch with 500 ppm of up-conversion fluorescent marker material can be manufactured through mixing of 50 kg of the granulated plastic material with 10 g of up- conversion fluorescent marker material and 20 ml of dispersion additive in a tumble mixer. This masterbatch can then be diluted through addition of non-marked plastics granulate in extruder.
The final concentration of up-conversion fluorescent marker in plastics may be in the range 1 ppm - 200 ppm. In particular, the final concentration of up-conversion fluorescent marker in the foodcontact plastic according to any aspect of the present invention may be 1-200, 1-150, 1-100, 1-50, 1-45, 1-40, 1-35, 1-30, 1-25, 1-20, 1-15, 1-10, 1-5, 5-200, 5-150, 5-100, 5-50, 5-45, 5-40, 5-35, 5- 30, 5-25, 5-20, 5-15, 5-10, 10-200, 10-150, 10-100, 10-50, 10-45, 10-40, 10-35, 10-30, 10-25, IQ- 20, 10-15, 15-200, 15-150, 15-100, 15-50, 15-45, 15-40, 15-35, 15-30, 15-25, 15-20, 20-200, 20- 150, 20-100, 20-50, 25-200, 25-150, 25-100, 25-50, 30-200, 30-150, 30-100, 30-50, 40-200, 40- 150, 40-100, 50-200, 50-150, 50-100, 100-200, 100-150 ppm. More in particular, the final concentration of up-conversion fluorescent marker in the food-contact plastic according to any aspect of the present invention may be about 1 , 5, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, 100, 125, 150, 175, or 200 ppm. Even more in particular, the final concentration of up-conversion fluorescent marker in the food-contact plastic according to any aspect of the present invention may be about 10 ppm.
The homogenization of the plastics-marker mixture (i.e. food contact plastic material with the up- conversion fluorescent marker) can be carried out in standard drum mixer. The improvement of the homogeneity of the marker distribution on the masterbatch can be achieved by use of dispersion additives, for example TEGOMER®, TEGOPREN®, TEGODISPERS®, Epolene®.
As used herein, the terms "about" and "approximately", as applied to the up-conversion fluorescent marker) marker concentration refer to a range of values that are similar to the stated reference value forthat condition. In certain examples, the term "about" refers to a range of values that fall within 25, 20, 19, 18, 17, 16, 15, 14, 13, 12, 11 , 10, 9, 8, 7, 6, 5, 4, 3, 2, 1 percent or less of the stated reference value forthat condition. For example, a temperature employed during the method according to any aspect of the present invention when modified by “about” includes the variation and degree of care typically employed in measuring in an experimental condition in production plant or lab. For example, the temperature when modified by “about” includes the variation between batches in multiple experiments in the plant or lab and the variation inherent in the analytical method. Whether or not modified by “about,” the amounts include equivalents to those amounts.
Any value stated herein and modified by “about” can also be employed in the present invention as the amount not modified by “about.”
In particular, the food-contact plastic material may be selected from the group consisting of High- Density Polyethylene (HDPE), Low-Density Polyethylene (LDPE), Linear Low Density Polyethylene (LLDPE), Polyvinylchloride (PVC), Polypropylene (PP), Polystyrene (PS), polyamide (PA), polyethylene-terephthalate (PET), Polyethylene terephthalate glycol (PETG) polymethylmethacrylate (PMMA), polycarbonate (PC), expanded polystyrene (EPS), expanded polypropylene (EPP), polyurethanes (PU), glass-fiber reinforced PP, epoxy-based composites, mixtures, multilayer-systems of above-mentioned materials and mixtures thereof. More in particular, the food-contact plastic material is selected from the group consisting of multilayer PE/PA, multilayer PET/ PETG, PET, and multilayer LDPE / LLDPE / HDPE. The food-contact plastic material may also include flexible packages made from films or thin sheets of polyolefins or plasticized PVC.
The up-conversion based fluorescent marker according to any aspect of the present invention may be combined with a further marker. Again, the further marker will be added to the food contact plastic material during the manufacture or extrusion process that the further marker becomes part of the material and is not just a label. In another example, the further marker is only a label and is used in combination with the up-conversion based fluorescent marker that is integrated into the food-contact plastic.
In particular, the further marker may be a pigment, liquid crystal, ultraviolet/visible (UV/VIS) marker, a near infrared (NIR) marker, a phosphorescent (Phos) marker, and/or a magnetic marker. It is advantageous to use the up-conversion marker in combination with a further marker as firstly, none of these markers can be detected when irradiated by light of the visible spectrum. Therefore, the marking of the food-contact plastic cannot be detected unless scanned for by using dedicated detection equipment. It also advantageous to use both the markers as there may be a limitless combination of unique detection codes available for the different food contact plastics enabling the different materials to be detected and therefore separated from one another.
Further, the use of optical markers (i.e. pigments, liquid crystals and fluorescent markers) as the further marker according to any aspect of the present invention, has an advantage of emission of well-defined light emission spectrum in dependency of the incident light. This spectrum is characteristic for fluorescent material.
In particular, the further marker may be the magnetic marker. More in particular, the magnetic marker may be selected from the group consisting of iron oxide, cobalt oxide, cobalt doped iron oxide, nickel doped iron oxide, chromium doped iron oxide, chromium oxide, and platinum doped iron oxide.
The food-contact material may further comprise an infra-red adsorbing marker. In one example, the food-contact material comprises an up-conversion marker, a magnetic marker and an infra-red adsorbing marker. In the example, all three types of markers may be integrated into the foodcontact plastic. In another example, only the up-conversion marker is integrated into the food-
contact plastic material and the other two markers are only present as labels. In yet another example, the up-conversion marker and either the magnetic marker or the infra-red adsorbing marker is integrated into the plastic material and the other marker is only present as a label.
The inclusion of infra-red absorbing markers allows for the separation of food-contact plastic waste into groups according to its application and according to its chemical composition, creating, in this way, waste streams for high- value recyclates.
The term “infrared” as used herein encompasses the range of light spectrum above approximately 650 nm and includes both the far infrared and the near infrared. The term “near-infrared”, as used herein, refers to the wavelength region between about 650 nm and 2000 nm, and particularly between about 750-1100 nm, while the term “far infrared” refers to wavelengths between 1- and 10-mm. Examples of these makers are provided in EP2297678.
The food-contact plastic material according to any aspect of the present invention further comprising food or food remains.
According to a further aspect of the present invention, there is provided a method of separating food-contact plastic material from a mixture of non-food contact plastic material and food-contact plastic material, the method comprising: contacting the mixture to at least one high-speed industrial sorting machine, wherein the food-contact plastic material comprises at least one up-conversion based florescent marker.
The mixture of non-food contact plastic material and food-contact plastic material refers to an assortment of different plastic materials from different applications that are combined and are found in rubbish, particularly plastic waste. The food-contact plastic material may be the plastic material according to any aspect of the present invention.
The high-speed industrial sorting machine may be capable of infra-red adsorbing marker-based sorting. The combination with near infra-red analytics marker-based sorting will allow the separation of plastics waste into groups according to its application and according to its chemical composition, creating, in this way, waste streams for high- value recyclates. Examples of infra-red analytics marker-based sorting include a standard infra-red sorting machine additionally equipped with marker-specific sensors, or with updated detection software, which includes marker emission spectrum in detection algorithm.
According to a further aspect of the present invention, there is provided a use of an up-conversion based florescent marker for separating food-contact-plastic material from non-food contact plastic material, wherein the food-contact-plastic material comprises the up-conversion based florescent marker. The up-conversion-based marker may be combined with a pigment, liquid crystal, or a magnetic marker.
EXAMPLES
The foregoing describes preferred embodiments, which, as will be understood by those skilled in the art, may be subject to variations or modifications in design, construction or operation without departing from the scope of the claims. These variations, for instance, are intended to be covered by the scope of the claims. Example 1 (prophetic)
A PE/PA/PE multilayer food packaging film is manufactured by well-known coextrusion method of PE and PA films, where the PA film is located between two PE layers. The up-conversion fluorescent marker used may be Er-doped YYbO2S, Er-doped GdYbO2S, Er/Yb/Nd-doped La2Os, Yb/Ho-doped La2Os is incorporated into the PA-layer. This is called the ‘marked film’ The same multilayer packaging film is manufactured without a marker as reference. This control is called ‘non-marked film’.
50 cm2 big elements of marked and non-marked films are put on a transportation band with PE- packaging and pure PE-film elements and transported through a Near-Infrared (NIR)-detection unit equipped with marker-specific sensing equipment. The NIR-detection unit can clearly distinguish PE-packaging, PE-film and marked PE/PA multilayer film from each other. The PE/PA multilayer film without marker cannot be identified and fails through the sorting procedure (i.e. is not detected and therefore not sorted).
Claims
1 . A food-contact plastic material used in food packaging, the material comprising at least one up-conversion-based florescent marker, wherein the food-contact plastic material is selected from the group consisting of High- Density Polyethylene (HDPE), Low-Density Polyethylene (LDPE), Linear Low Density Polyethylene (LLDPE), Polypropylene (PP), Polystyrene (PS), polyamide (PA), polyethylene-terephthalate (PET), Polyethylene terephthalate glycol (PETG) polymethylmethacrylate (PMMA), polycarbonate (PC), expanded polystyrene (EPS), expanded polypropylene (EPP), polyurethanes (PU), and mixtures thereof; and wherein the fluorescent marker is an oxide or salt thereof of, at least one rare-earth metal.
2. The food-contact plastic material according to either claim 1 or 2, wherein the food-contact plastic material is selected from the group consisting of multilayer PE/PA, multilayer PET/ PETG, PET, and multilayer LDPE / LLDPE / HDPE.
3. The food-contact plastic material according to any one of the preceding claims, wherein up-conversion-based florescent marker is yttrium oxide, yttrium ytterbium oxide, yttrium ytterbium oxysulfide, titanium dioxide, cobalt oxide, lanthanum oxide, europium oxide, or coordination complexes of rare-earth metals.
4. The food-contact plastic material according to any one of the preceding claims, wherein the final concentration of up-conversion fluorescent marker in plastics may be in the range 1 ppm - 200 ppm.
5. The food-contact plastic material according to any one of the preceding claims, wherein the final concentration of up-conversion fluorescent marker in plastics may be about 10ppm.
6. The food-contact plastic material according to any one of the preceding claims, wherein the up-conversion based fluorescent marker is combined with a pigment, liquid crystal, or a magnetic marker.
7. The food-contact plastic material according to claim 6, wherein the magnetic marker is selected from the group consisting of iron oxide, cobalt oxide, cobalt doped iron oxide, nickel doped iron oxide, chromium doped iron oxide, chromium oxide, and platinum doped iron oxide.
8. The food-contact plastic material according to any one of the preceding claims, wherein the material further comprises an infra-red adsorbing marker.
9. The food-contact plastic material according to any one of the preceding claims further comprising food or food remains.
10. Method of separating food-contact plastic material from a mixture of non-food contact plastic material and food-contact plastic material, the method comprising: contacting the mixture to at least one high-speed industrial sorting machine, wherein the food-contact plastic material comprises at least one up-conversion based florescent marker, and wherein the food-contact plastic material is selected from the group consisting of High- Density Polyethylene (HDPE), Low-Density Polyethylene (LDPE), Linear Low Density Polyethylene (LLDPE), Polypropylene (PP), Polystyrene (PS), polyamide (PA), polyethylene-terephthalate (PET), Polyethylene terephthalate glycol (PETG) polymethylmethacrylate (PMMA), polycarbonate (PC), expanded polystyrene (EPS), expanded polypropylene (EPP), polyurethanes (PU), and mixtures thereof, and wherein the fluorescent marker is an oxide or salt thereof of, at least one rare-earth metal.
11 . The method according to claim 10, wherein the food-contact plastic material is the foodcontact plastic material according to any one of claims 1 to 9.
12. The method according to either claim 10 or 11 , wherein the high-speed industrial sorting machine is capable of infra-red adsorbing marker-based sorting.
13. Use of an up-conversion-based florescent marker for separating food-contact-plastic material from non-food contact plastic material, wherein the food-contact-plastic material comprises the up-conversion-based florescent marker; and wherein the food-contact plastic material is selected from the group consisting of High- Density Polyethylene (HDPE), Low-Density Polyethylene (LDPE), Linear Low Density Polyethylene (LLDPE), Polypropylene (PP), Polystyrene (PS), polyamide (PA), polyethylene-terephthalate (PET), Polyethylene terephthalate glycol (PETG) polymethylmethacrylate (PMMA), polycarbonate (PC), expanded polystyrene (EPS), expanded polypropylene (EPP), polyurethanes (PU), and mixtures thereof; and wherein the fluorescent marker is an oxide or salt thereof of, at least one rare-earth metal.
14. Use according to claim 13, wherein the up-conversion-based marker is combined with a pigment, liquid crystal, or a magnetic marker.
15. Use according to either one of the claims 13 or 14, wherein the food-contact plastic material is the food-contact plastic material according to any one of claims 1 to 9.
Applications Claiming Priority (2)
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EP22172255 | 2022-05-09 | ||
EP22172255.6 | 2022-05-09 |
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WO2023217690A1 true WO2023217690A1 (en) | 2023-11-16 |
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PCT/EP2023/062101 WO2023217690A1 (en) | 2022-05-09 | 2023-05-08 | Food contact plastic material |
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