WO2023212979A1 - Boiler having waste heat recovery function - Google Patents
Boiler having waste heat recovery function Download PDFInfo
- Publication number
- WO2023212979A1 WO2023212979A1 PCT/CN2022/092935 CN2022092935W WO2023212979A1 WO 2023212979 A1 WO2023212979 A1 WO 2023212979A1 CN 2022092935 W CN2022092935 W CN 2022092935W WO 2023212979 A1 WO2023212979 A1 WO 2023212979A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- connecting ring
- waste heat
- heat recovery
- boiler
- recovery box
- Prior art date
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- 239000002918 waste heat Substances 0.000 title claims abstract description 72
- 238000011084 recovery Methods 0.000 title claims abstract description 71
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 47
- 239000000779 smoke Substances 0.000 claims description 35
- 238000009413 insulation Methods 0.000 claims description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 abstract description 27
- 239000003546 flue gas Substances 0.000 abstract description 27
- 238000001914 filtration Methods 0.000 abstract description 4
- 239000007789 gas Substances 0.000 abstract 3
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 3
- 238000000746 purification Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
- B01D46/12—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces in multiple arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J15/00—Arrangements of devices for treating smoke or fumes
- F23J15/02—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J15/00—Arrangements of devices for treating smoke or fumes
- F23J15/06—Arrangements of devices for treating smoke or fumes of coolers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/08—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being otherwise bent, e.g. in a serpentine or zig-zag
Definitions
- the utility model belongs to the field of boiler equipment, and in particular relates to a boiler with a waste heat recovery function.
- the boiler transfers the heat released after the fuel is burned to the water in the container, causing the water to heat up to meet the requirements for use in industrial equipment.
- the boiler produces a large amount of flue gas during the fuel combustion process. If the flue gas is directly discharged into the atmosphere or purified by a purification device and then discharged into the atmosphere, the heat in the flue gas will be lost, resulting in a waste of energy. Therefore, it is of great significance to effectively utilize boiler waste heat and obtain a high waste heat recovery rate.
- the present utility model aims to overcome the deficiencies of the above-mentioned problems in the prior art and propose a boiler with a waste heat recovery function.
- a boiler with a waste heat recovery function including a boiler body.
- a smoke exhaust pipe is provided on the upper side of the boiler body. The other end of the smoke exhaust pipe is connected to a waste heat recovery box through a filter assembly.
- the waste heat recovery box is equipped with a smoke exhaust pipe.
- Water-passing chamber, the water-passing chamber has a wavy structure and the internal cavities are connected. One end of the water-passing chamber is connected to the water inlet of the waste heat recovery box, and the other end is connected to the water outlet of the waste heat recovery box.
- the water-passing chamber is provided with a plurality of air guide holes penetrating the water-passing chamber, and an exhaust pipe is provided at one end of the waste heat recovery box away from the smoke exhaust pipe.
- the surfaces of the exhaust pipe and the waste heat recovery box are covered with an insulation layer.
- the filter assembly includes a first connecting ring, a second connecting ring and a third connecting ring that are fixedly connected together from left to right, and a first smoke inlet is provided on the left side of the first connecting ring, so The exhaust pipe is fixedly connected to the smoke inlet, and the right side of the third connecting ring is fixedly connected to the second smoke inlet on the waste heat recovery box.
- the right opening of the connecting ring is provided with a first filter screen, a second filter screen and a third filter screen respectively.
- the density of the first filter, the second filter and the third filter increases in sequence.
- annular first limiting boss is circumferentially provided on the inner wall of the right open end of the first connecting ring, the second connecting ring and the third connecting ring, and the second connecting ring, the third connecting ring and the third connecting ring are circumferentially provided with an annular first limiting boss.
- the inner wall of the left opening end of the second smoke inlet is provided with an annular second limiting boss, and the right openings of the first, second and third connecting rings are respectively fixedly connected to the first connecting ring.
- the second connecting ring, the third connecting ring and the left opening of the second smoke inlet, and the first filter screen, the second filter screen and the third filter screen are respectively embedded in the corresponding first limiting boss and the third filter screen. between two limiting bosses.
- the inner walls of the right opening ends of the first connecting ring, the second connecting ring and the third connecting ring are all provided with first stop bosses circumferentially to the left, and the second connecting ring, the third connecting ring
- the second smoke inlet and the outer wall of the left open end of the second smoke inlet are both circumferentially provided with a second stop boss and the second stop boss, and the first stop boss and the second stop boss are fixedly connected together through threads.
- an exhaust port is provided at one end of the waste heat recovery box away from the exhaust pipe, and an annular clamping platform is provided on the inner wall of the exhaust port.
- a fourth filter screen is overlapped on the annular clamping platform.
- a downward inclined plate is provided below the exhaust port.
- the upper end of the inclined plate is fixed to the top of the inside of the waste heat recovery box, and there is a gap between the lower end and the right side wall of the inside of the waste heat recovery box.
- this utility model has the following advantages:
- the boiler with waste heat recovery function described in the utility model discharges the flue gas generated by the boiler through the exhaust pipe, and performs preliminary purification through the filter assembly.
- the preliminary purified flue gas enters the waste heat recovery box and interacts with the water in the water chamber.
- Water performs heat exchange; the water-passing chamber is set into a wave-shaped structure and the internal cavities are connected to increase the contact area of heat exchange between flue gas and water in the waste heat recovery box.
- Multiple air guide holes are provided throughout the water-passing chamber. The contact area between the flue gas and the water passing chamber is further increased, effectively improving the waste heat recovery efficiency.
- Figure 1 is a schematic structural diagram of a boiler with waste heat recovery function according to an embodiment of the present invention
- Figure 2 is a schematic diagram of the water passage chamber according to the embodiment of the present utility model
- Figure 3 is a partial enlarged view of part A in Figure 1;
- Figure 4 is a schematic structural diagram of the filter assembly according to the embodiment of the present invention.
- connection should be understood in a broad sense.
- it can be a fixed connection or a removable connection.
- Detachable connection, or integral connection can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two components.
- connection should be understood through specific situations.
- a boiler with waste heat recovery function includes a boiler body 1.
- a smoke exhaust pipe 2 is provided on the upper side of the boiler body 1.
- the other end of the smoke exhaust pipe 2 passes through a filter assembly 3 It is connected to the waste heat recovery box 4.
- the water passage chamber 5 has a wavy structure and the internal cavities are connected.
- One end of the water passage chamber 5 is connected to the waste heat recovery box. 4, the other end is connected to the water outlet 8 of the waste heat recovery tank 4.
- the water passage chamber 5 is provided with a plurality of air guide holes 13 that penetrate the water passage chamber 5 to increase the distance between the flue gas and the water passage chamber.
- the contact area is 5, and an exhaust pipe 6 is provided at one end of the waste heat recovery box 4 away from the exhaust pipe 2.
- the flue gas generated by the boiler is discharged through the exhaust pipe 2 and is initially purified through the filter assembly 3.
- the filter assembly 3 is formed by a multi-stage filter screen with successively enhanced filtering effects, and each level of filter screen can be disassembled.
- the preliminarily purified flue gas enters the waste heat recovery box 4 and exchanges heat with the water in the water passing chamber 5 ;
- the water passing chamber 5 is set into a wave-shaped structure and the internal cavities are connected to increase the size of the waste heat recovery box 4
- the contact area for heat exchange between flue gas and water is provided with a plurality of air guide holes 13 running through the water passing chamber 5, which further increases the contact area between the flue gas and the water passing chamber 5 and effectively improves the waste heat recovery efficiency.
- the surfaces of the exhaust pipe 2 and the waste heat recovery box 4 are covered with insulation layers to reduce heat exchange between internal heat and the external environment.
- the filter assembly 3 includes a first connecting ring 14, a second connecting ring 15 and a third connecting ring 16 that are fixedly connected together from left to right.
- a first smoke inlet is provided on the left side of the first connecting ring 14. 18.
- the smoke exhaust pipe 2 is fixedly connected to the smoke inlet.
- the smoke exhaust pipe 2 is threaded or welded to the smoke inlet.
- the right side of the third connecting ring 16 is fixedly connected to the waste heat recovery tank 4.
- the second smoke inlet 17 for example, the third connecting ring 16 and the second smoke inlet 17 are threaded or welded together, and between the first connecting ring 14, the second connecting ring 15 and the third connecting ring
- the right opening of 16 is provided with a first filter 21, a second filter 22 and a third filter 23 respectively.
- a multi-stage filter is provided so that the flue gas discharged from the boiler body 1 can enter
- the waste heat recovery tank 4 must be filtered as cleanly as possible to avoid bringing in ash and other impurities to adhere to the water passage chamber 5 and hinder the heat exchange efficiency.
- the density of the first filter screen 21, the second filter screen 22 and the third filter screen 23 increases in sequence.
- the first connecting ring 14, the second connecting ring 15 and the third connecting ring 16 are circumferentially provided with an annular first limiting boss 19 on the inner wall of the right open end of the first connecting ring 14, the second connecting ring 15 and the third connecting ring 16.
- An annular second limiting boss 20 is provided on the inner wall of the left open end of the ring 16 and the second smoke inlet 17.
- the right side of the first connecting ring 14, the second connecting ring 15 and the third connecting ring 16 The side openings are respectively fixedly connected to the second connecting ring 15, the third connecting ring 16 and the left opening of the second smoke inlet 17, and the first filter screen 21, the second filter screen 22 and the third filter screen 23 are respectively embedded between the corresponding first limiting boss 19 and the second limiting boss 20.
- the filters at each level are respectively clamped on the corresponding first limiting boss 19 and the second limiting boss.
- the limiting bosses 20 play a role in limiting and fixing the filter screen, and on the other hand, they also facilitate later disassembly and cleaning of the filter screen.
- the inner walls of the right opening ends of the first connecting ring 14, the second connecting ring 15 and the third connecting ring 16 are all provided with a first stop boss 24 circumferentially to the left.
- the outer walls of the left opening end of the connecting ring 16 and the second smoke inlet 17 are both circumferentially provided with a second stop boss 25 to the right, between the first stop boss 24 and the second stop boss 25 Fastened together by threads.
- An exhaust port 11 is provided at one end of the waste heat recovery box 4 away from the exhaust pipe 2.
- An annular clamping platform 12 is provided on the inner wall of the exhaust port 11.
- a fourth filter 10 is overlapped on the annular clamping platform 12. , the exhaust pipe 6 is threadedly connected at the exhaust port 11, and the lower end is against the upper surface of the fourth filter screen 10.
- the fourth filter screen 10 is provided at the exhaust port 11 to discharge the waste heat recovery box 4 on the one hand.
- the flue gas is purified, and on the other hand, it can also block the smoke exhaust speed, prolong the time of the flue gas in the waste heat recovery box 4, and effectively improve the heat exchange efficiency in the waste heat recovery box 4.
- the upper end of the inclined plate 9 is fixed to the top of the inside of the waste heat recovery box 4, and there is a gap between the lower end and the right side wall of the inside of the waste heat recovery box 4.
- a downward-sloping inclined plate 9 is provided below the exhaust port 11 to further reduce the speed at which the flue gas is discharged from the waste heat recovery box 4, prolong the time the flue gas remains in the waste heat recovery box 4, and make the heat exchange in the waste heat recovery box 4 more thorough.
- the flue gas generated by the boiler is discharged through the exhaust pipe 2 and is initially purified through the filter assembly 3.
- the filter assembly 3 is formed by a multi-stage filter screen with sequentially enhanced filtering effects, and the filters at each level can be disassembled; after the preliminary purification,
- the flue gas enters the waste heat recovery box 4, exchanges heat with the water in the water passing chamber 5, and is combined with the fourth filter screen 10 and the inclined plate 9 at the exhaust port 11 to reduce the exhaust speed of the flue gas and prolong the flow of the flue gas.
- the time in the waste heat recovery box 4 effectively improves the heat exchange efficiency in the waste heat recovery box 4.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Combustion & Propulsion (AREA)
- Chimneys And Flues (AREA)
Abstract
A boiler having a waste heat recovery function, comprising a boiler body (1). A flue gas discharge pipe (2) is provided on the upper side of the boiler body (1); the other end of the flue gas discharge pipe (2) is communicated with a waste heat recovery box (4) by means of a filtering assembly (3); a water passage cavity (5) is provided in the waste heat recovery box (4); the water passage cavity (5) is of a wavy structure and inner cavities are communicated; one end of the water passage cavity (5) is communicated with a water inlet (7) of the waste heat recovery box (4), and the other end of the water passage cavity (5) is communicated with a water outlet (8) of the waste heat recovery box (4); the water passage cavity (5) is provided with a plurality of gas guide holes (13) running through the water passage cavity (5); a gas discharge pipe (6) is provided at the end of the waste heat recovery box (4) away from the flue gas discharge pipe (2). Beneficial effect: flue gas generated by the boiler is discharged by the flue gas discharge pipe (2) and is preliminarily purified by the filtering assembly (3), the preliminarily purified flue gas enters the waste heat recovery box (4) and exchanges heat with water in the water passage cavity (5), the water passage cavity (5) is configured to be of a wavy structure and the inner cavities are communicated, and the water passage cavity (5) is provided with a plurality of gas guide holes (13) running through the water passage cavity (5), thereby effectively improving waste heat recovery efficiency.
Description
本实用新型属于锅炉设备领域,尤其是涉及一种具有余热回收功能的锅炉。The utility model belongs to the field of boiler equipment, and in particular relates to a boiler with a waste heat recovery function.
锅炉是通过燃料燃烧后释放的热量传递给容器内的水,使水升温达到工业设备中的使用要求。锅炉在燃料燃烧过程中产生大量烟气,这些烟气如果直接排放到大气中或通过净化装置净化后再排入大气中,则会损失烟气中的热量,造成能源浪费。因此,有效利用锅炉余热,且得到较高的余热回收率具有重要意义。The boiler transfers the heat released after the fuel is burned to the water in the container, causing the water to heat up to meet the requirements for use in industrial equipment. The boiler produces a large amount of flue gas during the fuel combustion process. If the flue gas is directly discharged into the atmosphere or purified by a purification device and then discharged into the atmosphere, the heat in the flue gas will be lost, resulting in a waste of energy. Therefore, it is of great significance to effectively utilize boiler waste heat and obtain a high waste heat recovery rate.
实用新型内容Utility model content
有鉴于此,本实用新型旨在克服现有技术中上述问题的不足之处,提出一种具有余热回收功能的锅炉。In view of this, the present utility model aims to overcome the deficiencies of the above-mentioned problems in the prior art and propose a boiler with a waste heat recovery function.
为达到上述目的,本实用新型的技术方案是这样实现的:In order to achieve the above purpose, the technical solution of the present invention is achieved as follows:
一种具有余热回收功能的锅炉,包括锅炉本体,所述锅炉本体上侧设有排烟管,所述排烟管的另一端通过过滤组件连通至余热回收箱,所述余热回收箱内设有过水腔,所述过水腔为波浪形结构且内部腔体连通设置,所述过水腔一端连通至余热回收箱的进水口处,另一端连通至余热回收箱的出水口处,所述过水腔上设有多个贯穿过水腔的导气孔,在所述余热回收箱远离排烟管的一端设有排气管。A boiler with a waste heat recovery function, including a boiler body. A smoke exhaust pipe is provided on the upper side of the boiler body. The other end of the smoke exhaust pipe is connected to a waste heat recovery box through a filter assembly. The waste heat recovery box is equipped with a smoke exhaust pipe. Water-passing chamber, the water-passing chamber has a wavy structure and the internal cavities are connected. One end of the water-passing chamber is connected to the water inlet of the waste heat recovery box, and the other end is connected to the water outlet of the waste heat recovery box. The water-passing chamber is provided with a plurality of air guide holes penetrating the water-passing chamber, and an exhaust pipe is provided at one end of the waste heat recovery box away from the smoke exhaust pipe.
进一步的,所述排烟管和余热回收箱表面均包覆有保温层。Furthermore, the surfaces of the exhaust pipe and the waste heat recovery box are covered with an insulation layer.
进一步的,所述过滤组件包括从左至右依次固定连接在一起的第一连接环、第二连接环和第三连接环,所述第一连接环左侧设有第一进烟口,所述排烟管固定连接在进烟口处,所述第三连接环右侧固定连接在余热回收箱上的第二进烟口处,在所述第一连接环、第二连接环和第三连接环的右侧开口处分别设有第一过滤网、第二过滤网和第三过滤网。Further, the filter assembly includes a first connecting ring, a second connecting ring and a third connecting ring that are fixedly connected together from left to right, and a first smoke inlet is provided on the left side of the first connecting ring, so The exhaust pipe is fixedly connected to the smoke inlet, and the right side of the third connecting ring is fixedly connected to the second smoke inlet on the waste heat recovery box. Between the first connecting ring, the second connecting ring and the third The right opening of the connecting ring is provided with a first filter screen, a second filter screen and a third filter screen respectively.
进一步的,所述第一过滤网、第二过滤网和第三过滤网的密度依次增大。Further, the density of the first filter, the second filter and the third filter increases in sequence.
进一步的,所述第一连接环、第二连接环和第三连接环的右侧开口端内壁处均周向设有环形的第一限位凸台,所述第二连接环、第三连接环和第二进烟口的左侧开口端内壁处均设有环形的第二限位凸台,所述第一连接环、第二连接环和第三连接环的右侧开口处分别固定连接在第二连接环、第三连接环和第二进烟口的左侧开口处,且所述第一过滤网、第二过滤网和第三过滤网分别镶嵌在对应的第一限位凸台和第二限位凸台之间。Further, an annular first limiting boss is circumferentially provided on the inner wall of the right open end of the first connecting ring, the second connecting ring and the third connecting ring, and the second connecting ring, the third connecting ring and the third connecting ring are circumferentially provided with an annular first limiting boss. The inner wall of the left opening end of the second smoke inlet is provided with an annular second limiting boss, and the right openings of the first, second and third connecting rings are respectively fixedly connected to the first connecting ring. The second connecting ring, the third connecting ring and the left opening of the second smoke inlet, and the first filter screen, the second filter screen and the third filter screen are respectively embedded in the corresponding first limiting boss and the third filter screen. between two limiting bosses.
进一步的,所述第一连接环、第二连接环和第三连接环的右侧开口端内壁均周向向左设有第一止口凸台,所述第二连接环、第三连接环和第二进烟口的左侧开口端外壁均周向向右设有第二止口凸台,所述第一止口凸台和第二止口凸台之间通过螺纹固定连接在一起。Further, the inner walls of the right opening ends of the first connecting ring, the second connecting ring and the third connecting ring are all provided with first stop bosses circumferentially to the left, and the second connecting ring, the third connecting ring The second smoke inlet and the outer wall of the left open end of the second smoke inlet are both circumferentially provided with a second stop boss and the second stop boss, and the first stop boss and the second stop boss are fixedly connected together through threads.
进一步的,所述余热回收箱远离排烟管的一端设有排气口,所述排气口内壁上周向设有环形卡台,所述环形卡台上搭接有第四过滤网,所述排气管螺纹连接在排气口处,且下端抵在第四过滤网上侧表 面处。Furthermore, an exhaust port is provided at one end of the waste heat recovery box away from the exhaust pipe, and an annular clamping platform is provided on the inner wall of the exhaust port. A fourth filter screen is overlapped on the annular clamping platform. The air pipe is threadedly connected to the exhaust port, and the lower end is against the upper surface of the fourth filter.
进一步的,所述排气口下方设有倾斜向下的斜板,所述斜板上端固接在余热回收箱内侧顶部,下端与余热回收箱内侧的右侧壁之间设有间距。Further, a downward inclined plate is provided below the exhaust port. The upper end of the inclined plate is fixed to the top of the inside of the waste heat recovery box, and there is a gap between the lower end and the right side wall of the inside of the waste heat recovery box.
相对于现有技术,本实用新型具有以下优势:Compared with the existing technology, this utility model has the following advantages:
本实用新型所述的具有余热回收功能的锅炉将锅炉产生的烟气经排烟管排出,并通过过滤组件进行初步净化,初步净化后的烟气进入余热回收箱内,与过水腔内的水进行热量交换;将过水腔设置为波浪形结构且内部腔体连通设置,增大余热回收箱内烟气与水热交换的接触面积,在过水腔上贯穿设有多个导气孔,进一步增大烟气与过水腔的接触面积,有效提升余热回收效率。The boiler with waste heat recovery function described in the utility model discharges the flue gas generated by the boiler through the exhaust pipe, and performs preliminary purification through the filter assembly. The preliminary purified flue gas enters the waste heat recovery box and interacts with the water in the water chamber. Water performs heat exchange; the water-passing chamber is set into a wave-shaped structure and the internal cavities are connected to increase the contact area of heat exchange between flue gas and water in the waste heat recovery box. Multiple air guide holes are provided throughout the water-passing chamber. The contact area between the flue gas and the water passing chamber is further increased, effectively improving the waste heat recovery efficiency.
构成本实用新型的一部分的附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The drawings that constitute a part of the present utility model are used to provide a further understanding of the present utility model. The schematic embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation of the present utility model. In the attached picture:
图1为本实用新型实施例所述的具有余热回收功能的锅炉结构示意图;Figure 1 is a schematic structural diagram of a boiler with waste heat recovery function according to an embodiment of the present invention;
图2为本实用新型实施例所述的过水腔示意图;Figure 2 is a schematic diagram of the water passage chamber according to the embodiment of the present utility model;
图3为图1中A部的局部放大图;Figure 3 is a partial enlarged view of part A in Figure 1;
图4为本实用新型实施例所述的过滤组件结构示意图。Figure 4 is a schematic structural diagram of the filter assembly according to the embodiment of the present invention.
附图标记说明:Explanation of reference symbols:
1-锅炉本体;2-排烟管;3-过滤组件;4-余热回收箱;5-过水腔; 6-排气管;7-进水口;8-出水口;9-斜板;10-第四过滤网;11-排气口;12-环形卡台;13-导气孔;14-第一连接环;15-第二连接环;16-第三连接环;17-第二进烟口;18-第一进烟口;19-第一限位凸台;20-第二限位凸台;21-第一过滤网;22-第二过滤网;23-第三过滤网;24-第一止口凸台;25-第二止口凸台。1-boiler body; 2-exhaust pipe; 3-filter assembly; 4-waste heat recovery tank; 5-water chamber; 6-exhaust pipe; 7-water inlet; 8-water outlet; 9-inclined plate; 10 -The fourth filter; 11-exhaust port; 12-annular clamp; 13-air guide hole; 14-first connecting ring; 15-second connecting ring; 16-third connecting ring; 17-second smoke inlet 18-the first smoke inlet; 19-the first limit boss; 20-the second limit boss; 21-the first filter; 22-the second filter; 23-the third filter; 24 -The first stop boss; 25-The second stop boss.
需要说明的是,在不冲突的情况下,本实用新型中的实施例及实施例中的特征可以相互组合。It should be noted that, as long as there is no conflict, the embodiments and features of the embodiments of the present invention can be combined with each other.
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention. The novel and simplified description does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the present invention. Furthermore, the terms “first”, “second”, etc. are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Thus, features defined by "first," "second," etc. may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise stated, the meaning of "plurality" is two or more.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连 接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise clearly stated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection or a removable connection. Detachable connection, or integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific situations.
下面将参考附图并结合实施例来详细说明本实用新型。The utility model will be described in detail below with reference to the accompanying drawings and embodiments.
如图1至图4所示,一种具有余热回收功能的锅炉,包括锅炉本体1,所述锅炉本体1上侧设有排烟管2,所述排烟管2的另一端通过过滤组件3连通至余热回收箱4,所述余热回收箱4内设有过水腔5,所述过水腔5为波浪形结构且内部腔体连通设置,所述过水腔5一端连通至余热回收箱4的进水口7处,另一端连通至余热回收箱4的出水口8处,所述过水腔5上设有多个贯穿过水腔5的导气孔13,增大烟气与过水腔5的接触面积,在所述余热回收箱4远离排烟管2的一端设有排气管6。本实施例中,锅炉产生的烟气经排烟管2排出,并通过过滤组件3进行初步净化,过滤组件3通过多级过滤效果依次增强的滤网形成,且各级滤网均可拆卸设置;初步净化后的烟气进入余热回收箱4内,与过水腔5内的水进行热量交换;将过水腔5设置为波浪形结构且内部腔体连通设置,增大余热回收箱4内烟气与水热交换的接触面积,在过水腔5上贯穿设有多个导气孔13,进一步增大烟气与过水腔5的接触面积,有效提升余热回收效率。As shown in Figures 1 to 4, a boiler with waste heat recovery function includes a boiler body 1. A smoke exhaust pipe 2 is provided on the upper side of the boiler body 1. The other end of the smoke exhaust pipe 2 passes through a filter assembly 3 It is connected to the waste heat recovery box 4. There is a water passage chamber 5 inside the waste heat recovery box 4. The water passage chamber 5 has a wavy structure and the internal cavities are connected. One end of the water passage chamber 5 is connected to the waste heat recovery box. 4, the other end is connected to the water outlet 8 of the waste heat recovery tank 4. The water passage chamber 5 is provided with a plurality of air guide holes 13 that penetrate the water passage chamber 5 to increase the distance between the flue gas and the water passage chamber. The contact area is 5, and an exhaust pipe 6 is provided at one end of the waste heat recovery box 4 away from the exhaust pipe 2. In this embodiment, the flue gas generated by the boiler is discharged through the exhaust pipe 2 and is initially purified through the filter assembly 3. The filter assembly 3 is formed by a multi-stage filter screen with successively enhanced filtering effects, and each level of filter screen can be disassembled. ; The preliminarily purified flue gas enters the waste heat recovery box 4 and exchanges heat with the water in the water passing chamber 5 ; the water passing chamber 5 is set into a wave-shaped structure and the internal cavities are connected to increase the size of the waste heat recovery box 4 The contact area for heat exchange between flue gas and water is provided with a plurality of air guide holes 13 running through the water passing chamber 5, which further increases the contact area between the flue gas and the water passing chamber 5 and effectively improves the waste heat recovery efficiency.
所述排烟管2和余热回收箱4表面均包覆有保温层,减少内部热量与外界环境的热交换。The surfaces of the exhaust pipe 2 and the waste heat recovery box 4 are covered with insulation layers to reduce heat exchange between internal heat and the external environment.
所述过滤组件3包括从左至右依次固定连接在一起的第一连接环14、第二连接环15和第三连接环16,所述第一连接环14左侧设 有第一进烟口18,所述排烟管2固定连接在进烟口处,如排烟管2螺纹连接或焊接连接在进烟口处,所述第三连接环16右侧固定连接在余热回收箱4上的第二进烟口17处,如第三连接环16和第二进烟口17之间螺纹连接或焊接连接在一起,在所述第一连接环14、第二连接环15和第三连接环16的右侧开口处分别设有第一过滤网21、第二过滤网22和第三过滤网23,本实施例中,设置多级过滤网,使从锅炉本体1内排出的烟气在进入余热回收箱4前尽可能得以过滤干净,避免带入灰烬等杂质附着在过水腔5上,阻碍热交换效率。The filter assembly 3 includes a first connecting ring 14, a second connecting ring 15 and a third connecting ring 16 that are fixedly connected together from left to right. A first smoke inlet is provided on the left side of the first connecting ring 14. 18. The smoke exhaust pipe 2 is fixedly connected to the smoke inlet. For example, the smoke exhaust pipe 2 is threaded or welded to the smoke inlet. The right side of the third connecting ring 16 is fixedly connected to the waste heat recovery tank 4. At the second smoke inlet 17, for example, the third connecting ring 16 and the second smoke inlet 17 are threaded or welded together, and between the first connecting ring 14, the second connecting ring 15 and the third connecting ring The right opening of 16 is provided with a first filter 21, a second filter 22 and a third filter 23 respectively. In this embodiment, a multi-stage filter is provided so that the flue gas discharged from the boiler body 1 can enter The waste heat recovery tank 4 must be filtered as cleanly as possible to avoid bringing in ash and other impurities to adhere to the water passage chamber 5 and hinder the heat exchange efficiency.
所述第一过滤网21、第二过滤网22和第三过滤网23的密度依次增大。The density of the first filter screen 21, the second filter screen 22 and the third filter screen 23 increases in sequence.
所述第一连接环14、第二连接环15和第三连接环16的右侧开口端内壁处均周向设有环形的第一限位凸台19,所述第二连接环15、第三连接环16和第二进烟口17的左侧开口端内壁处均设有环形的第二限位凸台20,所述第一连接环14、第二连接环15和第三连接环16的右侧开口处分别固定连接在第二连接环15、第三连接环16和第二进烟口17的左侧开口处,且所述第一过滤网21、第二过滤网22和第三过滤网23分别镶嵌在对应的第一限位凸台19和第二限位凸台20之间,本实施例中,将各级过滤网分别卡接在对应的第一限位凸台19和第二限位凸台20之间,一方面对过滤网起到限位固定作用,另一方面也方便后期拆卸清理过滤网。The first connecting ring 14, the second connecting ring 15 and the third connecting ring 16 are circumferentially provided with an annular first limiting boss 19 on the inner wall of the right open end of the first connecting ring 14, the second connecting ring 15 and the third connecting ring 16. An annular second limiting boss 20 is provided on the inner wall of the left open end of the ring 16 and the second smoke inlet 17. The right side of the first connecting ring 14, the second connecting ring 15 and the third connecting ring 16 The side openings are respectively fixedly connected to the second connecting ring 15, the third connecting ring 16 and the left opening of the second smoke inlet 17, and the first filter screen 21, the second filter screen 22 and the third filter screen 23 are respectively embedded between the corresponding first limiting boss 19 and the second limiting boss 20. In this embodiment, the filters at each level are respectively clamped on the corresponding first limiting boss 19 and the second limiting boss. Between the limiting bosses 20, on the one hand, they play a role in limiting and fixing the filter screen, and on the other hand, they also facilitate later disassembly and cleaning of the filter screen.
所述第一连接环14、第二连接环15和第三连接环16的右侧开口端内壁均周向向左设有第一止口凸台24,所述第二连接环15、第 三连接环16和第二进烟口17的左侧开口端外壁均周向向右设有第二止口凸台25,所述第一止口凸台24和第二止口凸台25之间通过螺纹固定连接在一起。The inner walls of the right opening ends of the first connecting ring 14, the second connecting ring 15 and the third connecting ring 16 are all provided with a first stop boss 24 circumferentially to the left. The outer walls of the left opening end of the connecting ring 16 and the second smoke inlet 17 are both circumferentially provided with a second stop boss 25 to the right, between the first stop boss 24 and the second stop boss 25 Fastened together by threads.
所述余热回收箱4远离排烟管2的一端设有排气口11,所述排气口11内壁上周向设有环形卡台12,所述环形卡台12上搭接有第四过滤网10,所述排气管6螺纹连接在排气口11处,且下端抵在第四过滤网10上侧表面处,在排气口11处设置第四过滤网10一方面对排出余热回收箱4的烟气进行净化,另一方面也能阻挡排烟速度,延长烟气在余热回收箱4内的时间,有效提高余热回收箱4内的热交换效率。An exhaust port 11 is provided at one end of the waste heat recovery box 4 away from the exhaust pipe 2. An annular clamping platform 12 is provided on the inner wall of the exhaust port 11. A fourth filter 10 is overlapped on the annular clamping platform 12. , the exhaust pipe 6 is threadedly connected at the exhaust port 11, and the lower end is against the upper surface of the fourth filter screen 10. The fourth filter screen 10 is provided at the exhaust port 11 to discharge the waste heat recovery box 4 on the one hand. The flue gas is purified, and on the other hand, it can also block the smoke exhaust speed, prolong the time of the flue gas in the waste heat recovery box 4, and effectively improve the heat exchange efficiency in the waste heat recovery box 4.
所述排气口11下方设有倾斜向下的斜板9,所述斜板9上端固接在余热回收箱4内侧顶部,下端与余热回收箱4内侧的右侧壁之间设有间距,在排气口11下方设置倾斜向下的斜板9,进一步减小烟气排出余热回收箱4的速度,延长烟气在余热回收箱4内的时间,使余热回收箱4内热交换更彻底。There is a downward inclined plate 9 below the exhaust port 11. The upper end of the inclined plate 9 is fixed to the top of the inside of the waste heat recovery box 4, and there is a gap between the lower end and the right side wall of the inside of the waste heat recovery box 4. A downward-sloping inclined plate 9 is provided below the exhaust port 11 to further reduce the speed at which the flue gas is discharged from the waste heat recovery box 4, prolong the time the flue gas remains in the waste heat recovery box 4, and make the heat exchange in the waste heat recovery box 4 more thorough.
本实施例的工作过程如下:The working process of this embodiment is as follows:
锅炉产生的烟气经排烟管2排出,并通过过滤组件3进行初步净化,过滤组件3通过多级过滤效果依次增强的滤网形成,且各级滤网均可拆卸设置;初步净化后的烟气进入余热回收箱4内,与过水腔5内的水进行热量交换,并在排气口11处通过第四过滤网10和斜板9结合,降低烟气排出速度,延长烟气在余热回收箱4内的时间,有效提高余热回收箱4内的热交换效率。The flue gas generated by the boiler is discharged through the exhaust pipe 2 and is initially purified through the filter assembly 3. The filter assembly 3 is formed by a multi-stage filter screen with sequentially enhanced filtering effects, and the filters at each level can be disassembled; after the preliminary purification, The flue gas enters the waste heat recovery box 4, exchanges heat with the water in the water passing chamber 5, and is combined with the fourth filter screen 10 and the inclined plate 9 at the exhaust port 11 to reduce the exhaust speed of the flue gas and prolong the flow of the flue gas. The time in the waste heat recovery box 4 effectively improves the heat exchange efficiency in the waste heat recovery box 4.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in within the protection scope of this utility model.
Claims (8)
- 一种具有余热回收功能的锅炉,其特征在于:包括锅炉本体(1),所述锅炉本体(1)上侧设有排烟管(2),所述排烟管(2)的另一端通过过滤组件(3)连通至余热回收箱(4),所述余热回收箱(4)内设有过水腔(5),所述过水腔(5)为波浪形结构且内部腔体连通设置,所述过水腔(5)一端连通至余热回收箱(4)的进水口(7)处,另一端连通至余热回收箱(4)的出水口(8)处,所述过水腔(5)上设有多个贯穿过水腔(5)的导气孔(13),在所述余热回收箱(4)远离排烟管(2)的一端设有排气管(6)。A boiler with waste heat recovery function, characterized by: including a boiler body (1), a smoke exhaust pipe (2) is provided on the upper side of the boiler body (1), and the other end of the smoke pipe (2) passes through The filter assembly (3) is connected to the waste heat recovery box (4). The waste heat recovery box (4) is provided with a water passage chamber (5). The water passage chamber (5) has a wavy structure and the internal cavities are connected. , one end of the water-passing chamber (5) is connected to the water inlet (7) of the waste heat recovery box (4), and the other end is connected to the water outlet (8) of the waste heat recovery box (4). The water-passing chamber (5) 5) is provided with a plurality of air guide holes (13) that penetrate the water chamber (5), and an exhaust pipe (6) is provided at one end of the waste heat recovery box (4) away from the exhaust pipe (2).
- 根据权利要求1所述的一种具有余热回收功能的锅炉,其特征在于:所述排烟管(2)和余热回收箱(4)表面均包覆有保温层。A boiler with a waste heat recovery function according to claim 1, characterized in that the surfaces of the exhaust pipe (2) and the waste heat recovery box (4) are covered with insulation layers.
- 根据权利要求1所述的一种具有余热回收功能的锅炉,其特征在于:所述过滤组件(3)包括从左至右依次固定连接在一起的第一连接环(14)、第二连接环(15)和第三连接环(16),所述第一连接环(14)左侧设有第一进烟口(18),所述排烟管(2)固定连接在进烟口处,所述第三连接环(16)右侧固定连接在余热回收箱(4)上的第二进烟口(17)处,在所述第一连接环(14)、第二连接环(15)和第三连接环(16)的右侧开口处分别设有第一过滤网(21)、第二过滤网(22)和第三过滤网(23)。A boiler with waste heat recovery function according to claim 1, characterized in that: the filter assembly (3) includes a first connecting ring (14) and a second connecting ring fixedly connected together from left to right. (15) and the third connecting ring (16). A first smoke inlet (18) is provided on the left side of the first connecting ring (14), and the smoke exhaust pipe (2) is fixedly connected to the smoke inlet. The right side of the third connecting ring (16) is fixedly connected to the second smoke inlet (17) on the waste heat recovery box (4). Between the first connecting ring (14) and the second connecting ring (15) The first filter screen (21), the second filter screen (22) and the third filter screen (23) are respectively provided at the right opening of the third connecting ring (16).
- 根据权利要求3所述的一种具有余热回收功能的锅炉,其特征在于:所述第一过滤网(21)、第二过滤网(22)和第三过滤网(23)的密度依次增大。A boiler with waste heat recovery function according to claim 3, characterized in that: the density of the first filter (21), the second filter (22) and the third filter (23) increases in sequence. .
- 根据权利要求3所述的一种具有余热回收功能的锅炉,其特 征在于:所述第一连接环(14)、第二连接环(15)和第三连接环(16)的右侧开口端内壁处均周向设有环形的第一限位凸台(19),所述第二连接环(15)、第三连接环(16)和第二进烟口(17)的左侧开口端内壁处均设有环形的第二限位凸台(20),所述第一连接环(14)、第二连接环(15)和第三连接环(16)的右侧开口处分别固定连接在第二连接环(15)、第三连接环(16)和第二进烟口(17)的左侧开口处,且所述第一过滤网(21)、第二过滤网(22)和第三过滤网(23)分别镶嵌在对应的第一限位凸台(19)和第二限位凸台(20)之间。A boiler with waste heat recovery function according to claim 3, characterized in that: the right open ends of the first connecting ring (14), the second connecting ring (15) and the third connecting ring (16) An annular first limiting boss (19) is circumferentially provided on the inner wall. The second connecting ring (15), the third connecting ring (16) and the inner wall of the left opening end of the second smoke inlet (17) are Each is provided with an annular second limiting boss (20), and the right openings of the first connecting ring (14), the second connecting ring (15) and the third connecting ring (16) are respectively fixedly connected to the first connecting ring (14), the second connecting ring (15) and the third connecting ring (16). The left opening of the second connecting ring (15), the third connecting ring (16) and the second smoke inlet (17), and the first filter screen (21), the second filter screen (22) and the third The filters (23) are respectively embedded between the corresponding first limiting bosses (19) and second limiting bosses (20).
- 根据权利要求5所述的一种具有余热回收功能的锅炉,其特征在于:所述第一连接环(14)、第二连接环(15)和第三连接环(16)的右侧开口端内壁均周向向左设有第一止口凸台(24),所述第二连接环(15)、第三连接环(16)和第二进烟口(17)的左侧开口端外壁均周向向右设有第二止口凸台(25),所述第一止口凸台(24)和第二止口凸台(25)之间通过螺纹固定连接在一起。A boiler with waste heat recovery function according to claim 5, characterized in that: the right open ends of the first connecting ring (14), the second connecting ring (15) and the third connecting ring (16) The inner wall is provided with a first stop boss (24) circumferentially to the left, and the outer wall of the left open end of the second connecting ring (15), the third connecting ring (16) and the second smoke inlet (17) A second stop boss (25) is provided circumferentially to the right, and the first stop boss (24) and the second stop boss (25) are fixedly connected together through threads.
- 根据权利要求1所述的一种具有余热回收功能的锅炉,其特征在于:所述余热回收箱(4)远离排烟管(2)的一端设有排气口(11),所述排气口(11)内壁上周向设有环形卡台(12),所述环形卡台(12)上搭接有第四过滤网(10),所述排气管(6)螺纹连接在排气口(11)处,且下端抵在第四过滤网(10)上侧表面处。A boiler with waste heat recovery function according to claim 1, characterized in that: the end of the waste heat recovery box (4) away from the exhaust pipe (2) is provided with an exhaust port (11), and the exhaust An annular clamping platform (12) is provided on the inner wall of the mouth (11). A fourth filter (10) is overlapped on the annular clamping platform (12). The exhaust pipe (6) is threadedly connected to the exhaust port (12). 11), and the lower end is against the upper surface of the fourth filter (10).
- 根据权利要求7所述的一种具有余热回收功能的锅炉,其特征在于:所述排气口(11)下方设有倾斜向下的斜板(9),所述斜板(9)上端固接在余热回收箱(4)内侧顶部,下端与余热回收箱(4)内侧的右 侧壁之间设有间距。A boiler with waste heat recovery function according to claim 7, characterized in that: a downward inclined plate (9) is provided below the exhaust port (11), and the upper end of the inclined plate (9) is fixed It is connected to the top of the inside of the waste heat recovery box (4), and there is a gap between the lower end and the right wall of the inside of the waste heat recovery box (4).
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CN202221142203.0U CN217715460U (en) | 2022-05-06 | 2022-05-06 | Boiler with waste heat recovery function |
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CN117704834A (en) * | 2023-12-21 | 2024-03-15 | 星远智维邯郸环境科技有限公司 | Waste heat recovery device of tubular heating furnace |
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