WO2023207029A1 - Polyurethane microcapsule curing agent, adhesive agent, adhesive film, and preparation methods therefor - Google Patents
Polyurethane microcapsule curing agent, adhesive agent, adhesive film, and preparation methods therefor Download PDFInfo
- Publication number
- WO2023207029A1 WO2023207029A1 PCT/CN2022/130536 CN2022130536W WO2023207029A1 WO 2023207029 A1 WO2023207029 A1 WO 2023207029A1 CN 2022130536 W CN2022130536 W CN 2022130536W WO 2023207029 A1 WO2023207029 A1 WO 2023207029A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- preparation
- polyurethane
- curing agent
- isocyanate
- microcapsule
- Prior art date
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- 239000003094 microcapsule Substances 0.000 title claims abstract description 143
- 239000003795 chemical substances by application Substances 0.000 title claims abstract description 108
- 229920002635 polyurethane Polymers 0.000 title claims abstract description 90
- 239000004814 polyurethane Substances 0.000 title claims abstract description 90
- 238000002360 preparation method Methods 0.000 title claims abstract description 71
- 239000000853 adhesive Substances 0.000 title claims description 31
- 239000002313 adhesive film Substances 0.000 title claims description 16
- 239000012948 isocyanate Substances 0.000 claims abstract description 73
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
- C09J175/04—Polyurethanes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/10—Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
- C08G18/12—Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step using two or more compounds having active hydrogen in the first polymerisation step
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/42—Polycondensates having carboxylic or carbonic ester groups in the main chain
- C08G18/4202—Two or more polyesters of different physical or chemical nature
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/65—Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
- C08G18/66—Compounds of groups C08G18/42, C08G18/48, or C08G18/52
- C08G18/6633—Compounds of group C08G18/42
- C08G18/6637—Compounds of group C08G18/42 with compounds of group C08G18/32 or polyamines of C08G18/38
- C08G18/664—Compounds of group C08G18/42 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/3203
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/65—Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
- C08G18/66—Compounds of groups C08G18/42, C08G18/48, or C08G18/52
- C08G18/6633—Compounds of group C08G18/42
- C08G18/6637—Compounds of group C08G18/42 with compounds of group C08G18/32 or polyamines of C08G18/38
- C08G18/6648—Compounds of group C08G18/42 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/3225 or C08G18/3271 and/or polyamines of C08G18/38
- C08G18/6651—Compounds of group C08G18/42 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/3225 or C08G18/3271 and/or polyamines of C08G18/38 with compounds of group C08G18/3225 or polyamines of C08G18/38
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
- C09J175/04—Polyurethanes
- C09J175/06—Polyurethanes from polyesters
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/14—Thermal energy storage
Definitions
- the invention belongs to the technical fields of polyurethane curing agents and polyurethane materials, and specifically relates to a preparation method of polyurethane microcapsule curing agent, a polyurethane microcapsule curing agent prepared by the preparation method and the use of the polyurethane microcapsule curing agent in polyurethane materials such as adhesives ( Glue), coatings, adhesive films, etc.
- polyurethane materials such as adhesives ( Glue), coatings, adhesive films, etc.
- Curing agent also known as hardener, curing agent or stabilizer, is a type of substance or mixture that promotes or controls the curing reaction. Curing agent is an indispensable additive for resin curing. Whether it is used as adhesive, coating, or castable, curing agent must be added, otherwise the resin cannot be cured.
- single-component polyurethane material systems are used in many applications.
- the release of isocyanate is achieved by heating, allowing it to react with components containing active hydrogen to increase the cross-linking density, thereby achieving solidify.
- the above-mentioned one-component polyurethane material system contains a latent curing agent component that can function as a curing agent under certain conditions.
- the latent curing agent needs to be unsealed at a certain temperature, and then a cross-linking reaction occurs. However, at normal temperature Will not react.
- TDI toluene diisocyanate
- MDI diphenylmethane diisocyanate
- IPDI isophorone diisocyanate dimer or IPDI trimer
- Microcapsule curing agent and polyurethane dispersion are formulated into glue. After the glue is film-formed, the PUD is activated at high temperatures and will penetrate into the microcapsules through the wall material to cause cross-linking.
- the appearance of TDI dimer particles prepared using the above two methods is irregular, as shown in Figure 1 (TDI dimer particles prepared by spray drying granulation method) and Figure 2 (TDI prepared by mechanical grinding method). Dimer particles), the microcapsules formed after reacting with inactivated amines in water are still irregular, and the thickness of the microcapsule wall material is also inconsistent. Microcapsules made using the above two methods are greatly affected by the process batch. The shape and thickness of the wall material affect the speed and quantity of penetration, thereby affecting the cross-linking process and the performance of the final material.
- the object of the present invention is to provide an improved preparation method of polyurethane microcapsule curing agent.
- the invention also provides a polyurethane microcapsule curing agent prepared by the preparation method and its application.
- the polyurethane microcapsule curing agent avoids excessive reaction between highly active isocyanate and water during the production process, thereby reducing the generation of carbon dioxide. , which facilitates continuous production and avoids the rapid decline of pH, making it have good compatibility with many emulsions.
- the microcapsule particles produced through interfacial reaction have a uniform and smooth surface and a uniform wall material thickness. For microcapsules under heating, Polymerization has a more stable and controllable penetration speed and curing cross-linking speed.
- a preparation method of polyurethane microcapsule curing agent includes a microcapsule structure.
- the microcapsule structure includes a wall material and a core material enclosed in the wall material.
- the preparation method includes the following step:
- An oil phase solution containing isocyanate monomer and catalyst and an aqueous phase solution containing an emulsifier are mixed and emulsified to form an emulsion, wherein the aqueous phase solution constitutes a water phase (continuous phase), and the oil phase solution forms droplets (dispersed phase);
- the emulsion after adding the amine solution is heated to 50-80°C and kept for 1-8 minutes, wherein the isocyanate monomer inside the droplets reacts and is converted into isocyanate dimer and/or isocyanate trimer, and the isocyanate Dimers and/or isocyanate trimers constitute the core material of the microcapsules, and the temperature rise rate during heating is greater than or equal to 20°C/s;
- the system after insulation is cooled to 20-30°C, and the cooling rate during the cooling is greater than or equal to 20°C/s.
- the entire system is heated to 50-80°C within 1-10 seconds by controlling the heating rate to avoid water penetration during the long heating process.
- the preparation method includes the step of adding a thickener to the cooled system for thickening.
- the viscosity of the thickened system at 25°C is 1000-2000 cps.
- the preparation method includes the step of allowing the thickened system to stand for aging, and the aging involves keeping the thickened polyurethane microcapsule curing agent at 20 to 30°C for 12 to 36 hours.
- the remaining isocyanate monomers in the core material will be fully converted into dimers under the action of catalysts, forming microcapsules with isocyanate dimers inside and wall materials with a certain strength on the outside.
- the temperature of the oil phase solution is controlled to be 20-22°C. Put the isocyanate monomer and catalyst into the premix silo at about 20 to 22°C and mix them evenly. Too low a temperature will cause the isocyanate monomer to crystallize, which is not conducive to the formation of uniform droplets in the water phase, while too high a temperature will Converting the isocyanate monomer into a large number of dimer crystals early is also not conducive to the formation of uniform droplets.
- the temperature of the system when emulsifying and adding an amine solution for reaction, is controlled to be 0 to 5°C.
- Using a low temperature of 0 to 5°C can greatly reduce the reaction speed between isocyanate monomer and water, reduce the generation of bubbles, make the emulsified particle size controllable, and the resulting micelle interface is smooth.
- the aqueous solution is formed by adding an emulsifier to ice water, and then the temperature of the aqueous solution is controlled to be 0-5°C.
- the mass ratio of the emulsifier in the aqueous solution to the isocyanate monomer in the oil phase solution is 0.01% to 5%, and in some embodiments is preferably 0.1 % ⁇ 2%.
- the particle size of the microcapsules in the polyurethane microcapsule curing agent is 1 to 10 ⁇ m, preferably 5 ⁇ m, and the corresponding equipment rotation speed during emulsification is 1000 to 9000 rpm.
- the particle size is controlled by the amount of emulsifier and the speed of the emulsification equipment, that is, the particle size can be controlled during the reaction process.
- the particle size cannot be controlled in the subsequent process. Adjust the size of the diameter.
- the isocyanate monomer is an isocyanate having at least two isocyanate groups -NCO.
- Preferred is toluene diisocyanate TDI, such as T80, T100, etc.
- Diphenylmethane diisocyanate MDI can also be used as the core material to form microcapsules.
- a tubular reactor is used to heat and cool the emulsion to achieve rapid heating and cooling.
- the front section of the tubular reactor is used to heat the emulsion in 1 to 10 seconds.
- the temperature is raised to the set temperature within 1 to 10 seconds, and the rear section of the tubular reactor is used to cool the emulsion to the set temperature within 1 to 10 seconds.
- the continuous production method using tubular reactors does not have stability problems between batches, and it heats up and cools down quickly.
- the catalyst is selected from the group consisting of 4-dimethylaminopyridine, pyridine, tri-tert-butylphosphine, tributylphosphine, triethylenediamine, 2,4,6-tris(dimethyl Aminomethyl)phenol, bis(dimethylaminoethyl) ether, 1,8-diazabicyclo[5.4.0]undec-7-N-methylmorpholine, pentamethyldipropylene diamine, 1-methyl-4-(2-dimethylaminoethyl)piperazine, dimethylaminopyridine, 2,2'-dimorpholindiethyl ether, N,N-dimethylbenzylamine , N,N'-dimethylethanolamine, pentamethyldiethylenetriamine, or a combination of one or more.
- the molar ratio between catalyst and isocyanate monomer is 0.001 ⁇ 0.5%. Too little catalyst is not enough to produce crystallization in a short time through the tubular reactor and improve the structural strength of the microcapsules. Too much catalyst will lead to premature crystallization. Unable to emulsify.
- the amine in the amine solution is selected from ammonia, urea, ethylenediamine, pentyldiamine, hexamethylenediamine, hydrazine hydrate, guanidine, adipic acid dihydrazide, polyetheramine , one or more combinations of isophorone diamine, 4,4'-diaminodicyclohexylmethane, and diethanolamine.
- the molar ratio between amine and isocyanate monomer in the amine solution is 6-12%.
- the mass percentage concentration of the amine solution is 5% to 35%, preferably about 10% to 30%.
- the amine solution is the encapsulation component used to convert micelles into particles, causing interfacial reactions on the surface of the micelles to form uniform wall materials.
- the temperature of the ice water inhibits the reaction between water and NCO, causing NCO to react mainly with amine.
- the amine and NCO react at the interface to form a thin layer of polyurea layer, which is the wall material, preventing moisture from entering the core material.
- the emulsifier in the aqueous solution is a polyoxyethylene ether-based Span emulsifier and/or a polyoxyethylene ether-based Tween emulsifier.
- a defoaming agent is added to the aqueous solution during the emulsification, and the defoaming agent is a silicone defoaming agent and/or a mineral oil defoaming agent.
- the thickener is one or more selected from the group consisting of xanthan gum, guar gum, cellulose, polyurethane thickeners, polyacrylic acid thickeners, and polyvinylpyrrolidone. combination of species.
- the dosage of thickener is 0.01-1%, and the viscosity of the system after thickening is 1000-2000 cps at 25°C.
- the preparation method further includes the step of adding a preservative into the system after thickening, and the preservative is an isothiazolinone fungicide, such as kason.
- the emulsion system containing particles is rapidly heated to 50-80°C within a few seconds and lasts for about 2 minutes.
- the wall wall The material has a certain strength, and the isocyanate monomer has been partially converted into a dimer solid at this temperature.
- the entire microcapsule has a certain strength, and then quickly cools down to a safe temperature (room temperature is around 20 ⁇ 30°C) for 30 seconds. This avoids the penetration of water during the process and will not affect the isocyanate monomers and dimers in the core material.
- the core material of pesticide and flavor microcapsules is liquid.
- the suspension is usually stirred at 40 to 50°C for 1 to 8 hours to form a solid wall material to prevent Adhesion, but in the application scenario of the present invention, such a long time of high temperature will cause a large amount of water to penetrate and react with the internal isocyanate monomer and dimer, and at the same time generate a large number of bubbles, lowering the pH of the system. Therefore, this In the invention, by raising the temperature to about 50 to 80°C in a very short period of time, part of the wall material is rapidly matured to a certain strength, and the core material is also converted into a large amount of solid dimers. At this time, the microcapsules already have certain strength, and then rapidly cools down to 20-30°C within a few seconds, and matures to fully convert the core material into dimers, thus preventing water from entering the core material and adhesion between microcapsules.
- a tubular reactor may be used to perform continuous processing of heating and cooling of the emulsion.
- the tubular reactor can be divided into two sections. The front section realizes rapid temperature rise, and the latter section realizes cooling.
- the heating, cooling and holding time can be controlled through the length and distance of the tubular reactor. After cooling to normal temperature, the material is discharged, a thickening agent is added to the system to thicken and prevent settling, and then left to mature.
- the preparation method specifically includes the following steps:
- step 3 The emulsion system obtained in step 3) is quickly heated to 50-80°C within a few seconds through a tubular reactor, lasting about 2 minutes, so that the wall material is rapidly matured, and the internal isocyanate monomer is converted into isocyanate dimer. , and then cool down quickly.
- the polyurethane microcapsule curing agent includes an emulsion and microcapsules dispersed in the emulsion.
- the microcapsules include The inner part is a core material of isocyanate dimer and the outer part is a polyurea layer wall material formed by the reaction of amine and isocyanate; the mass proportion of the microcapsules in the polyurethane microcapsule curing agent is 35 to 45%.
- an emulsion includes ingredients such as emulsifiers, thickeners, preservatives, and water.
- the polyurethane microcapsule curing agent in terms of mass percentage, includes 35 to 45% of microcapsules; 0.1 to 2% of emulsifiers; 0.1 to 0.5% of thickeners; and preservatives. 0.1 ⁇ 0.5% part; 54% ⁇ 65% water.
- the polyurethane microcapsule curing agent includes 39.5% of microcapsules; 0.1% of emulsifier; 0.3% of thickener; 0.1% of preservative; and 60% of water.
- Another object of the present invention is to provide an application of the above-mentioned microcapsule curing agent in the preparation of polyurethane materials, such as being configured into polyurethane glue (adhesive) or coatings, adhesive films and other products.
- the invention provides a preparation method of polyurethane adhesive, which includes the following steps:
- the polyurethane dispersion is prepared by the following method: heating and dehydrating polyether polyol and/or polyester polyol, and adding a chain extender to perform chain extension;
- the solvent may preferably be acetone.
- the preparation method of the polyurethane dispersion specifically includes the following steps:
- AAS sodium ethylenediamine ethane sulfonate
- TIS trishydroxymethylaminomethane
- the preparation method of the polyurethane dispersion of the present invention uses trishydroxymethylaminomethane for end-capping, so that the prepared PUD molecular chain has three more hydroxyl groups at both ends, which is beneficial to Reacts with curing agent.
- a multifunctional amine additive such as Dow's AMP95 is used to adjust the pH value.
- the added auxiliary agent includes one or more of a wetting agent, a defoaming agent, and a thickening agent.
- the viscosity of the polyurethane adhesive at 25°C is 1500-3000 mPa ⁇ s; the solid content is 35-60%.
- the invention provides a polyurethane adhesive prepared by the above preparation method, including a polyurethane dispersion and a microcapsule curing agent; the mass ratio of the polyurethane dispersion and the microcapsule curing agent is 100:5-20.
- the polyurethane adhesive accounts for 70 to 85% of the polyurethane dispersion, 7 to 12% of the microcapsule curing agent, and 10 to 18% of the additives and water.
- the invention provides a method for preparing a polyurethane adhesive film, which includes the following steps: prepare a polyurethane adhesive according to the above preparation method; apply the polyurethane adhesive on a release paper, and obtain the polyurethane adhesive film after drying.
- the temperature during drying should be lower than 60°C, preferably lower than 55°C, to avoid activating the microcapsule curing agent and causing premature reaction.
- the invention provides a polyurethane adhesive film prepared by the above preparation method.
- the present invention has the following advantages compared with the prior art: the preparation method of the polyurethane microcapsule curing agent in the present invention, the wall material formed by the interfacial reaction after the liquid raw material is emulsified is continuous and uniform, and the wall material is formed by rapid temperature rise. Then the temperature is quickly cooled down, allowing the wall material to mature quickly, avoiding water penetration and not affecting the isocyanate monomers and dimers in the core material; greatly increasing the effective content of isocyanate dimers inside the microcapsules, improving improve the efficiency of the cross-linking reaction.
- Figure 1 is a scanning electron microscope (SEM) photo of TDI dimer (ADDOLINK TT) used in the preparation process of existing commercially available microcapsule curing agents;
- Figure 2 is a scanning electron microscope (SEM) photo of dimer particles produced using a mechanical grinding method
- Figure 3 is a scanning electron microscope (SEM) photo of the microcapsule particles in the polyurethane microcapsule curing agent prepared in Example 1-1 of the present invention
- Figure 4 is a schematic diagram of the process of preparing polyurethane microcapsule curing agent in Example 1 of the present invention
- Figure 5 is a schematic diagram of the principle of the experimental method in Experiment 1 and Experiment 4 of the present invention.
- Figure 6 is a DSC test curve chart of the dry film obtained in Experiment 2 corresponding to Example 1 of the present invention.
- Figure 7 is a DSC test curve chart of the dry film obtained in Experiment 2 corresponding to Example 2 of the present invention.
- Figure 8 is a DSC test curve chart of the dry film obtained in Experiment 2 of the present invention corresponding to Example 2;
- Figure 9 is the infrared test spectrum obtained in Experiment 3 of the present invention.
- Figure 10 is a schematic diagram of the principle of the experimental method in Experiment 5 of the present invention.
- MDF board-1 In the attached picture, MDF board-1, adhesive film-2, PVC film-3, weight-4, base material-5, push-out hole-6, and stained object-7.
- Table 1 shows the Chinese ingredients or functions corresponding to the reagent abbreviations used in the examples and the manufacturer abbreviations:
- the traditional method of preparing polyurethane microcapsule curing agent is to first make TDI into dimer solid, and then disperse it into water for deactivation.
- Figure 1 shows the appearance of commercially available dimer particles.
- Figure 2 shows the appearance of dimers made by grinding. It can be seen that the surface of this solid is different in size and extremely uneven.
- the product is generated after deactivation.
- the shape of the shell is uncontrollable, as shown by the permeability of water to the microcapsules and the permeability of heated polymers such as polyurethane dispersions to the microcapsules during actual use.
- the present invention uses a liquid continuous method to produce polyurethane microcapsule curing agent.
- the particle size of the obtained microcapsules is relatively controllable and the surface is smooth.
- the speed of water penetration into the wall material and the penetration of the heated polymer during use are Sex is controllable.
- the interfacial polymerization method refers to emulsifying or dispersing the core material in a continuous phase in which the wall material is dissolved, and then forming microcapsules through monomer polymerization on the surface of the core material. Interfacial polymerization can be used to prepare microcapsules with smooth and continuous particle surfaces, thus solving the problem of irregular particles.
- the preparation method of the polyurethane microcapsule curing agent of the present invention adopts the following steps:
- the emulsion is quickly heated to 50-80°C within a few seconds through a tubular reactor, lasting about 2 minutes, so that the wall material is rapidly matured, and the internal isocyanate monomer is converted into isocyanate dimer, and then the temperature is quickly cooled.
- the preparation method of the polyurethane microcapsule curing agent in this embodiment adopts the following steps:
- step 1) Pass the oil phase solution obtained in step 1) at a flow rate of 27.5kg/h and the aqueous phase solution obtained in step 2) at a flow rate of 30kg/h into an emulsification device (continuous high-speed emulsifier) for high-speed emulsification, so that the oil phase
- the solution formed an emulsion with controlled particle size and 47.8% solids content.
- the particle size of the droplets can be achieved by adding the amount of emulsifier and controlling the rotation speed of the equipment. Control the temperature of the system during the emulsification process to 1°C.
- step 3 Put the emulsification completed in step 3) into a continuous mixer at a flow rate of 57.5kg/h and the amine solution obtained in step 4) at a flow rate of 17.5kg/h, so that the diluted amine solution and isocyanate react on the droplet surface.
- the interface reacts to form a polyurea layer, the wall material.
- the temperature of the system during the interfacial reaction was controlled to 1°C.
- the emulsion system is quickly heated to 80°C within 4 seconds at a heating rate of 20°C/s through a tubular reactor for 2 minutes to rapidly mature the wall material.
- the TDI monomer in the core material is heated under the action of the catalyst and temperature. It is quickly converted into a dimer, and then rapidly cooled to 20°C within 2 seconds at a cooling rate of 30°C/s and continued for 30s.
- the system is left to mature at room temperature, and maintained at 25°C for 24 hours, so that the undimerized TDI in the core material is fully converted into dimer under the action of the catalyst, and microcapsules and polyurethane microcapsule curing agent are obtained.
- the solid content is 39.2% and the viscosity is 1580cps.
- Example 1-1 Proceed with reference to Example 1-1.
- step 3 3.28kg of amine is added to 17.5kg of deionized water, and other steps and parameters remain unchanged.
- Example 1-1 Proceed with reference to Example 1-1.
- step 1) of this example 2.2kg of catalyst 4-dimethylaminopyridine is added to 500kg of TDI, and other parameters remain unchanged.
- Example 1-1 The difference between this comparative example and Example 1-1 is that 100% concentration of amine is used directly during the interfacial reaction (encapsulation), and no diluted amine solution is used, which results in a large amount of agglomeration and precipitation during the reaction and the inability to form a stable Microcapsule dispersion.
- Example 1-1 The difference between this comparative example and Example 1-1 is that the wall material is aged by stirring at 50°C for 6 hours. Other steps and parameters are basically consistent with Example 1-1. During the curing process of the wall material, a large number of bubbles were generated, and a small amount of agglomeration and precipitation were formed. After filtering the precipitation, the dispersion viscosity was 4530 cps and the solid content was 35.8%.
- Example 1-1 The difference between this comparative example and Example 1-1 is that no thickener was added to the system for anti-settling treatment. Other steps and parameters are basically consistent with Example 1-1.
- the dispersant has a viscosity of 320 cps and a solid content of 39.4%. After two days, there is a large amount of precipitation in the system. It can return to the initial state after stirring, but it will soon settle down. After a week, it will form a hard lump and cannot be restored to the initial state after stirring.
- polyester polyol I and 50g polyester polyol II into the reactor, heat to 115°C for dehydration for 1 hour, then add 2.5g BDO, and cool to 60°C while stirring. Then add 42g HDI, 28g IPDI, 3g MB20 and keep stirring at 80°C-90°C until an isocyanate content of 1.28% is reached. Add 850g acetone, and cool the system temperature to 50°C.
- aqueous polyurethane dispersion B Dilute 7.0g AAS in 55g water, then add it to the system and stir for 30 minutes; then dissolve 8g TRIS in 555g aqueous solution and add it to the system for dispersion. Finally, acetone is distilled off to obtain aqueous polyurethane dispersion B.
- the melting point of the obtained polyurethane dispersion solid was 44.12°C, the solid content was 49.2% by weight, and the viscosity at 25°C was 1290 mPa ⁇ s.
- Example 2-1 On the basis of Example 2-1, the dosage of microcapsule curing agent A was increased from 35g to 50g, while the others remained unchanged.
- Example 2-1 On the basis of Example 2-1, the dosage of microcapsule curing agent A was increased from 35g to 100g, while the others remained unchanged.
- Example 2-1 On the basis of Example 2-1, 35g of microcapsule curing agent A was replaced with 35g of Covestro Dispercoll XP BL 2514, and the others remained unchanged.
- Example 2-1 On the basis of Example 2-1, 35g of microcapsule curing agent A was replaced with 50g of Covestro Dispercoll XP BL 2514, and the others remained unchanged.
- Example 2-1 On the basis of Example 2-1, 35g of microcapsule curing agent A was replaced with 100g of Covestro Dispercoll XP BL 2514, and the others remained unchanged.
- Microcapsule curing agent B can be obtained, with a solid content of 39%, a viscosity of 4130mPa ⁇ s, and a particle size D 50 ⁇ 1um. .
- Example 2-1 On the basis of Example 2-1, 35 g of microcapsule curing agent A was replaced with 35 g of microcapsule curing agent B, and the others remained unchanged.
- Example 2-1 On the basis of Example 2-1, 35 g of microcapsule curing agent A was replaced with 50 g of microcapsule curing agent B, and the others remained unchanged.
- Example 2-1 On the basis of Example 2-1, 35 g of microcapsule curing agent A was replaced with 100 g of microcapsule curing agent B, and the others remained unchanged.
- Example 2-1 On the basis of Example 2-1, 35g of microcapsule curing agent A was replaced with 35g of NE580 curing agent, and the others remained unchanged.
- Example 2-1 On the basis of Example 2-1, no microcapsule curing agent A or microcapsule curing agent B is added, and the others remain unchanged.
- Example 2 and Comparative Example 2 The glue prepared in Example 2 and Comparative Example 2 is coated on the release paper (film) by roller coating or slit coating, and dried through a variable temperature drying tunnel to form a film to form Example 3 and Comparative Example 3.
- the drying temperature should be lower than 55°C to prevent the microcapsule curing agent from being activated.
- SEM Scanning electron microscopy
- the TDI dimer solids have different sizes and the surface is extremely uneven.
- the shape of the shell of the product generated after deactivation is uncontrollable, which is manifested in the permeability to water and the permeability of the PUD in the later stage. They are also uncontrollable.
- the microcapsules shown in Figure 3 have a relatively controllable particle size and a smooth surface. The speed at which water penetrates the wall material and the permeability of the polymer during use are controllable.
- Figure 3 shows the pass
- the diameter of the microcapsules prepared in Example 1-1 is about 5um.
- Example 1-1 The microcapsule curing agent prepared in Example 1-1, Example 1-2, Example 1-3 and Comparative Example 1-2 was made into glue according to the same formula, and scraped onto MDF board 1 using a 50um preparer.
- the gluing area is 50*200mm.
- the adhesive film 2 After drying, the adhesive film 2 is obtained.
- PVC film 3 (45 filaments) is attached to the adhesive film 2 and a 180° peeling test is performed. After hot pressing at 100°C for 2 minutes, immediately hang the 10N weight 4 and immediately put it into the oven to observe the peeling distance (within 5 minutes) of the weight at different temperatures (70 ⁇ 90°C), as shown in Figure 5 shown, where 70°C, 80°C, and 90°C are independent experiments.
- the test results (unit: cm) are shown in Table 2:
- Example 1-1 Example 1-2
- Example 1-3 Comparative Example 1-2 70°C ⁇ 1 ⁇ 1 ⁇ 1 12 80°C 2 5 5 20 90°C 3 7 8 20
- Example 1-1 The polyurethane microcapsule curing agent prepared in Example 1-1, Example 1-2 and Comparative Example 1-2 was prepared according to the same formula to obtain glue, and was coated on the release paper respectively to make a glue with a thickness of 50um. Dry film, use DSC to test the dry film sample, and the obtained spectra are shown in Figures 6-8.
- microcapsule curing agents with a particle size of about 1 to 5um are more suitable, although the microcapsules in Comparative Examples 2-5 to 2-7 have smaller particle sizes (D 50 ⁇ 1um) and larger specific surface areas. , but because the wall material takes up too much isocyanate, the ineffective solid content is high and the effective isocyanate content is low, resulting in poor actual cross-linking effect.
- Comparative Example 2-9 which did not add any curing agent, was completely peeled off under the initial temperature resistance test conditions, while Comparative Example 2-8, which added a two-component curing agent (NE580), failed to peel off in a short time. A cross-linking reaction occurs, so the initial temperature resistance is not improved.
- the maximum pressure, converted into pressure (MPa) is the derived value.
- Test substrate 5 is 304 stainless steel treated with primer (such as silane, primer, UPUV, etc.), and the adherends are PC, PET, PI, fabric and other materials. The following are the results of the rollout test (MPa):
- microcapsule curing agents with a particle size of about 1 to 5um are more suitable. Smaller particle sizes (D 50 ⁇ 1um) have a larger specific surface area, but the wall material takes up too much The ineffective solid content of isocyanate is relatively high, resulting in poor actual cross-linking effect and poor results in the launch test.
- the cross-linking efficiency is directly proportional to the specific surface area of the latent curing agent within a certain range, the emulsion particles (15-60 ⁇ m) in the prior art are relatively large, resulting in a relatively large amount of latent curing agent added, and excessive latent curing
- the agent is equivalent to a solid filler and affects the final performance of the film.
- the particle size of the microcapsules is controllable (1-5 ⁇ m), which prevents the emulsion from settling too quickly.
- the existing PUD has a relatively large molecular weight, a small number of terminal hydroxyl groups or amine groups, and a small number that can react with the latent curing agent.
- the present invention introduces TRIS without reducing the molecular weight. Under the premise, the hydroxyl content is increased, which is more conducive to the reaction with the microcapsule curing agent and improves the cross-linking density and efficiency.
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Abstract
A method for preparing a polyurethane microcapsule curing agent. The polyurethane microcapsule curing agent comprises a microcapsule structure, wherein the microcapsule structure comprises a wall material and a core material sealed in the wall material. The preparation method comprises the following steps: mixing an oil phase solution containing an isocyanate monomer and a catalyst with an aqueous phase solution containing an emulsifier, and emulsifying same to form an emulsion, wherein the aqueous phase solution constitutes an aqueous phase, and the oil phase solution forms liquid droplets; adding an amine solution to the emulsion, and mixing same to make amine react with the isocyanate monomer at the interface; heating the emulsion having the amine solution added therein to 50-80°C and maintaining same at the temperature for 1-8 min, wherein the isocyanate monomer inside the liquid droplets is reacted and converted into an isocyanate dimer and/or an isocyanate trimer, and the heating rate during heating is greater than or equal to 20°C/s; and cooling the thermally insulated system to 20-30°C, wherein the cooling rate during cooling is greater than or equal to 20°C/s.
Description
本发明属于聚氨酯固化剂和聚氨酯材料技术领域,具体涉及一种聚氨酯微胶囊固化剂的制备方法、采用该制备方法制备得到的聚氨酯微胶囊固化剂和该聚氨酯微胶囊固化剂在聚氨酯材料如胶粘剂(胶水)、涂料、胶膜等中的应用。The invention belongs to the technical fields of polyurethane curing agents and polyurethane materials, and specifically relates to a preparation method of polyurethane microcapsule curing agent, a polyurethane microcapsule curing agent prepared by the preparation method and the use of the polyurethane microcapsule curing agent in polyurethane materials such as adhesives ( Glue), coatings, adhesive films, etc.
固化剂又名硬化剂、熟化剂或变定剂,是一类增进或控制固化反应的物质或混合物。固化剂是树脂固化必不可少的添加物,无论是作粘接剂、涂料、浇注料都需添加固化剂,否则树脂不能固化。Curing agent, also known as hardener, curing agent or stabilizer, is a type of substance or mixture that promotes or controls the curing reaction. Curing agent is an indispensable additive for resin curing. Whether it is used as adhesive, coating, or castable, curing agent must be added, otherwise the resin cannot be cured.
为了方便涂料、胶粘剂等的使用,在很多应用场合下会使用单组份的聚氨酯材料体系,通过加热来实现异氰酸酯的释放,使其与含活泼氢的组份发生反应提高交联密度,进而实现固化。上述的单组份聚氨酯材料体系中含有要在一定条件下才能起到固化剂作用的潜固化剂成分,需要在一定温度下潜固化剂才会解封,进而发生交联反应,而在常温下不会反应。In order to facilitate the use of coatings, adhesives, etc., single-component polyurethane material systems are used in many applications. The release of isocyanate is achieved by heating, allowing it to react with components containing active hydrogen to increase the cross-linking density, thereby achieving solidify. The above-mentioned one-component polyurethane material system contains a latent curing agent component that can function as a curing agent under certain conditions. The latent curing agent needs to be unsealed at a certain temperature, and then a cross-linking reaction occurs. However, at normal temperature Will not react.
现有技术中已经出现使用TDI(甲苯二异氰酸酯)二聚体、MDI(二苯基甲烷二异氰酸酯)二聚体、IPDI(异佛尔酮二异氰酸酯)的二聚体或者IPDI三聚体表面去活化形成微胶囊结构,通过保护胶体制成稳定的悬浮液,将此悬浮液加入到乳液中可制成快速解封的单组份聚氨酯材料体系。通常将此种使用固体二聚体、三聚体为原料形成微胶囊结构的方法称为固态间隙式成囊方案。In the prior art, TDI (toluene diisocyanate) dimer, MDI (diphenylmethane diisocyanate) dimer, IPDI (isophorone diisocyanate) dimer or IPDI trimer have been used to remove the surface. It is activated to form a microcapsule structure, and a stable suspension is made through protective colloids. This suspension can be added to the emulsion to make a one-component polyurethane material system that can be quickly unsealed. This method of using solid dimers and trimers as raw materials to form microcapsule structures is usually called a solid-state interstitial encapsulation scheme.
固态间隙式成囊方案主要有以下两种:喷雾干燥成粒和机械研磨。上述两种方法存在如下的问题:使用喷雾干燥成粒的过程中使用吡啶作为溶剂,吡啶的气味非常大,并且制成的悬浮液中颗粒的粒径一般为15-60um,在经历一段时间的存放后,粒径较大的颗粒会出现不可恢复的沉底,以致于产品完全失效;机械研磨制成的颗粒在研磨过程中因大颗粒的破碎,会释放一定数量的未反应单体,此单体在结晶过程是被包裹在其中的,成粒后较难分离,它在释放后与共研磨的胺、水会生成一定数量的无效固含量成分进而影响整体性能,并且此过程产生大量气泡影响加工、降低聚氨酯分散体的pH值,产品在生产完成后一段时间内pH值下降得较快,有些对pH较敏感的乳液使用时会出现立刻凝胶、析出等问题。There are two main solid-state interstitial encapsulation solutions: spray drying granulation and mechanical grinding. The above two methods have the following problems: pyridine is used as a solvent in the process of spray drying and granulation. The smell of pyridine is very strong, and the particle size of the particles in the suspension is generally 15-60um. After a period of time, After storage, particles with larger particle sizes will sink irrecoverably to the bottom, causing complete failure of the product; particles made by mechanical grinding will release a certain amount of unreacted monomers due to the crushing of large particles during the grinding process. The monomer is wrapped in it during the crystallization process and is difficult to separate after granulation. After it is released, it will generate a certain amount of ineffective solid content components with the co-ground amine and water, which will affect the overall performance, and this process will produce a large number of bubbles. Processing and lowering the pH value of polyurethane dispersion. The pH value of the product will drop rapidly within a period of time after production is completed. Some emulsions that are more sensitive to pH will have problems such as immediate gelation and precipitation when used.
微胶囊固化剂与聚氨酯分散体(PUD)配制成胶水,胶水成膜后在高温下PUD被激活并会通过壁材渗透进微胶囊内发生交联。但是使用上述两种方案制成的TDI二聚体颗粒外观都是不规则的,如图1(喷雾干燥成粒方法制备得到的TDI二聚体颗粒)和图2(机械研磨方法制备得到的TDI二聚体颗粒)所示,它们在水中与失活胺反应后形成的微胶囊依然是不规则的,微胶囊壁材的厚度也是不一致的。使用上述两种方案制成的微胶囊受工艺批次的影响大,壁材的形状、厚度影响了渗透的速度、数量,从而影响交联的过程和最终材料的性能。Microcapsule curing agent and polyurethane dispersion (PUD) are formulated into glue. After the glue is film-formed, the PUD is activated at high temperatures and will penetrate into the microcapsules through the wall material to cause cross-linking. However, the appearance of TDI dimer particles prepared using the above two methods is irregular, as shown in Figure 1 (TDI dimer particles prepared by spray drying granulation method) and Figure 2 (TDI prepared by mechanical grinding method). Dimer particles), the microcapsules formed after reacting with inactivated amines in water are still irregular, and the thickness of the microcapsule wall material is also inconsistent. Microcapsules made using the above two methods are greatly affected by the process batch. The shape and thickness of the wall material affect the speed and quantity of penetration, thereby affecting the cross-linking process and the performance of the final material.
以上背景技术内容的公开仅用于辅助理解本发明的发明构思及技术方案,其并不必然属于本专利申请的现有技术,在没有明确的证据表明上述内容在本专利申请的申请日已经公开的情况下,上述背景技术不应当用于评价本申请的新颖性和创造性。The disclosure of the above background technology content is only used to assist in understanding the inventive concepts and technical solutions of the present invention. It does not necessarily belong to the prior art of this patent application. In the absence of clear evidence that the above content has been disclosed on the filing date of this patent application, In this case, the above background technology should not be used to evaluate the novelty and inventiveness of this application.
发明内容Contents of the invention
有鉴于此,为了克服现有技术的缺陷,本发明的目的是提供一种改进的聚氨酯微胶囊固化剂的制备方法。In view of this, in order to overcome the shortcomings of the prior art, the object of the present invention is to provide an improved preparation method of polyurethane microcapsule curing agent.
本发明同时还提供了该制备方法制备得到的聚氨酯微胶囊固化剂及其应 用,该聚氨酯微胶囊固化剂在生产过程中避免了高活性的异氰酸酯与水的过多反应,从而减少了二氧化碳的产生,方便连续性生产,且避免了pH的快速下降,使其与众多乳液具有较好的相容性,通过界面反应制得的微胶囊颗粒表面均匀光滑、壁材厚度均匀,对于加热状态下的聚合具有更稳定可控的渗透速度以及固化交联速度。The invention also provides a polyurethane microcapsule curing agent prepared by the preparation method and its application. The polyurethane microcapsule curing agent avoids excessive reaction between highly active isocyanate and water during the production process, thereby reducing the generation of carbon dioxide. , which facilitates continuous production and avoids the rapid decline of pH, making it have good compatibility with many emulsions. The microcapsule particles produced through interfacial reaction have a uniform and smooth surface and a uniform wall material thickness. For microcapsules under heating, Polymerization has a more stable and controllable penetration speed and curing cross-linking speed.
为了达到上述目的,本发明采用了以下的技术方案:In order to achieve the above objects, the present invention adopts the following technical solutions:
一种聚氨酯微胶囊固化剂的制备方法,所述聚氨酯微胶囊固化剂包括微胶囊结构,所述微胶囊结构包括壁材和封闭在所述壁材内的芯材,所述的制备方法包括如下步骤:A preparation method of polyurethane microcapsule curing agent. The polyurethane microcapsule curing agent includes a microcapsule structure. The microcapsule structure includes a wall material and a core material enclosed in the wall material. The preparation method includes the following step:
将含有异氰酸酯单体和催化剂的油相溶液和含有乳化剂的水相溶液进行混合、乳化形成乳浊液,其中所述的水相溶液构成水相(连续相),所述的油相溶液形成液滴(分散相);An oil phase solution containing isocyanate monomer and catalyst and an aqueous phase solution containing an emulsifier are mixed and emulsified to form an emulsion, wherein the aqueous phase solution constitutes a water phase (continuous phase), and the oil phase solution forms droplets (dispersed phase);
向所述乳浊液中加入胺溶液并进行混合,使胺与界面处的异氰酸酯单体发生界面反应形成所述微胶囊的壁材;Adding an amine solution to the emulsion and mixing to cause an interfacial reaction between the amine and the isocyanate monomer at the interface to form the wall material of the microcapsule;
将加入胺溶液后的乳浊液加热至50~80℃并保温1~8min,其中所述液滴内部的异氰酸酯单体发生反应转化为异氰酸酯二聚体和/或异氰酸酯三聚体,所述异氰酸酯二聚体和/或异氰酸酯三聚体构成所述微胶囊的芯材,所述加热时的升温速率大于或等于20℃/s;The emulsion after adding the amine solution is heated to 50-80°C and kept for 1-8 minutes, wherein the isocyanate monomer inside the droplets reacts and is converted into isocyanate dimer and/or isocyanate trimer, and the isocyanate Dimers and/or isocyanate trimers constitute the core material of the microcapsules, and the temperature rise rate during heating is greater than or equal to 20°C/s;
将所述保温后的体系降温至20~30℃,所述降温时的降温速率大于或等于20℃/s。The system after insulation is cooled to 20-30°C, and the cooling rate during the cooling is greater than or equal to 20°C/s.
在一些实施例中,通过控制升温速率将整个体系在1~10s内升温至50~80℃,避免长时间的加热过程中水的渗透。In some embodiments, the entire system is heated to 50-80°C within 1-10 seconds by controlling the heating rate to avoid water penetration during the long heating process.
优选地,所述制备方法包括向降温后的体系中加入增稠剂进行增稠的步骤,增稠后的体系在25℃下的粘度为1000-2000cps。Preferably, the preparation method includes the step of adding a thickener to the cooled system for thickening. The viscosity of the thickened system at 25°C is 1000-2000 cps.
优选地,所述制备方法包括将增稠后的体系进行静置熟化的步骤,所述熟化为将增稠后的所述聚氨酯微胶囊固化剂在20~30℃下保温12~36h。熟化过程中,芯材内剩余的异氰酸酯单体会在催化剂的作用下充分转化为二聚体,形成内部为异氰酸酯二聚体、外壁为具有一定强度壁材的微胶囊。Preferably, the preparation method includes the step of allowing the thickened system to stand for aging, and the aging involves keeping the thickened polyurethane microcapsule curing agent at 20 to 30°C for 12 to 36 hours. During the curing process, the remaining isocyanate monomers in the core material will be fully converted into dimers under the action of catalysts, forming microcapsules with isocyanate dimers inside and wall materials with a certain strength on the outside.
根据本发明的一些优选实施方面,将所述油相溶液与水相溶液进行混合前,控制所述油相溶液的温度为20~22℃。在20~22℃左右将异氰酸酯单体与催化剂投入到预混料仓中均匀混合,过低的温度会导致异氰酸酯单体结晶不利于在水相中形成均匀的液滴,而过高的温度会使异氰酸酯单体提早转变成大量的二聚体结晶,也不利于形成均匀的液滴。According to some preferred implementation aspects of the present invention, before mixing the oil phase solution and the water phase solution, the temperature of the oil phase solution is controlled to be 20-22°C. Put the isocyanate monomer and catalyst into the premix silo at about 20 to 22°C and mix them evenly. Too low a temperature will cause the isocyanate monomer to crystallize, which is not conducive to the formation of uniform droplets in the water phase, while too high a temperature will Converting the isocyanate monomer into a large number of dimer crystals early is also not conducive to the formation of uniform droplets.
根据本发明的一些优选实施方面,乳化以及添加胺溶液进行反应时,控制所述体系的温度为0~5℃。采用0~5℃的低温可大幅度降低异氰酸酯单体与水的反应速度,减少气泡的产生,使得乳化的粒径可控,且得到的胶束界面光滑。在本发明的一些实施例中,水相溶液为将乳化剂加入至冰水中形成,进而控制水相溶液的温度为0~5℃。According to some preferred implementation aspects of the present invention, when emulsifying and adding an amine solution for reaction, the temperature of the system is controlled to be 0 to 5°C. Using a low temperature of 0 to 5°C can greatly reduce the reaction speed between isocyanate monomer and water, reduce the generation of bubbles, make the emulsified particle size controllable, and the resulting micelle interface is smooth. In some embodiments of the present invention, the aqueous solution is formed by adding an emulsifier to ice water, and then the temperature of the aqueous solution is controlled to be 0-5°C.
根据本发明的一些优选实施方面,乳化时,所述水相溶液中的乳化剂与所述油相溶液中的异氰酸酯单体的质量比为0.01%~5%,在一些实施例中优选为0.1%~2%。According to some preferred implementation aspects of the present invention, during emulsification, the mass ratio of the emulsifier in the aqueous solution to the isocyanate monomer in the oil phase solution is 0.01% to 5%, and in some embodiments is preferably 0.1 %~2%.
根据本发明的一些优选实施方面,所述聚氨酯微胶囊固化剂中微胶囊的粒径为1~10μm,优选为5μm,乳化时对应的设备转速为1000~9000rpm。粒径的大小是通过乳化剂的用量和乳化设备的转速来控制,即在反应的过程中可以实现对粒径的调控,而传统的由于先制备得到异氰酸酯二聚体,后续过程是无法对粒径的大小进行调控。According to some preferred implementation aspects of the present invention, the particle size of the microcapsules in the polyurethane microcapsule curing agent is 1 to 10 μm, preferably 5 μm, and the corresponding equipment rotation speed during emulsification is 1000 to 9000 rpm. The particle size is controlled by the amount of emulsifier and the speed of the emulsification equipment, that is, the particle size can be controlled during the reaction process. However, in the traditional method, since the isocyanate dimer is prepared first, the particle size cannot be controlled in the subsequent process. Adjust the size of the diameter.
根据本发明的一些优选实施方面,所述异氰酸酯单体为具有至少两个异氰酸酯基-NCO的异氰酸酯。优选为甲苯二异氰酸酯TDI,如T80、T100等,也可以选用二苯基甲烷二异氰酸酯MDI作为芯材形成微胶囊。According to some preferred implementation aspects of the present invention, the isocyanate monomer is an isocyanate having at least two isocyanate groups -NCO. Preferred is toluene diisocyanate TDI, such as T80, T100, etc. Diphenylmethane diisocyanate MDI can also be used as the core material to form microcapsules.
根据本发明的一些优选实施方面,采用管式反应器进行所述乳浊液的加热和降温以实现快速地升温和降温,所述管式反应器的前段用于将乳浊液在1~10s内升温至设定温度,所述管式反应器的后段用于将乳浊液在1~10s内降温至设定温度。采用管式反应器形成的连续法生产不存在批次之间的稳定性问题,且升温和降温迅速。According to some preferred implementation aspects of the present invention, a tubular reactor is used to heat and cool the emulsion to achieve rapid heating and cooling. The front section of the tubular reactor is used to heat the emulsion in 1 to 10 seconds. The temperature is raised to the set temperature within 1 to 10 seconds, and the rear section of the tubular reactor is used to cool the emulsion to the set temperature within 1 to 10 seconds. The continuous production method using tubular reactors does not have stability problems between batches, and it heats up and cools down quickly.
根据本发明的一些优选实施方面,所述催化剂为选自4-二甲氨基吡啶、吡啶、三叔丁基膦、三丁基膦、三乙烯二胺、2,4,6-三(二甲氨基甲基)苯酚、双(二甲胺基乙基)醚、1,8-二氮杂二环[5.4.0]十一碳-7-N-甲基吗啉、五甲基二亚丙基二胺、1-甲基-4-(2-二甲氨基乙基)哌嗪、二甲氨基吡啶、2,2'-二吗啉二乙基醚、N,N-二甲基苄胺、N,N'-二甲基乙醇胺、五甲基二亚乙基三胺中的一种或多种的组合。催化剂与异氰酸酯单体之间的摩尔比为0.001~0.5%,过少的催化剂不足以在通过管式反应器的短时间内产生结晶提高微胶囊的结构强度,过多的催化剂会导致过早结晶无法乳化。According to some preferred implementation aspects of the present invention, the catalyst is selected from the group consisting of 4-dimethylaminopyridine, pyridine, tri-tert-butylphosphine, tributylphosphine, triethylenediamine, 2,4,6-tris(dimethyl Aminomethyl)phenol, bis(dimethylaminoethyl) ether, 1,8-diazabicyclo[5.4.0]undec-7-N-methylmorpholine, pentamethyldipropylene diamine, 1-methyl-4-(2-dimethylaminoethyl)piperazine, dimethylaminopyridine, 2,2'-dimorpholindiethyl ether, N,N-dimethylbenzylamine , N,N'-dimethylethanolamine, pentamethyldiethylenetriamine, or a combination of one or more. The molar ratio between catalyst and isocyanate monomer is 0.001~0.5%. Too little catalyst is not enough to produce crystallization in a short time through the tubular reactor and improve the structural strength of the microcapsules. Too much catalyst will lead to premature crystallization. Unable to emulsify.
根据本发明的一些优选实施方面,所述胺溶液中的胺为选自氨水、尿素、乙二胺、戊二胺、己二胺、水合肼、胍、己二酸二酰肼、聚醚胺、异佛尔酮二胺、4,4'-二氨基二环己基甲烷、二乙醇胺中的一种或多种的组合。胺溶液中的胺与异氰酸酯单体之间的摩尔比为6-12%。所述胺溶液的质量百分比浓度为5~35%,优选为10%~30%左右。According to some preferred implementation aspects of the present invention, the amine in the amine solution is selected from ammonia, urea, ethylenediamine, pentyldiamine, hexamethylenediamine, hydrazine hydrate, guanidine, adipic acid dihydrazide, polyetheramine , one or more combinations of isophorone diamine, 4,4'-diaminodicyclohexylmethane, and diethanolamine. The molar ratio between amine and isocyanate monomer in the amine solution is 6-12%. The mass percentage concentration of the amine solution is 5% to 35%, preferably about 10% to 30%.
胺溶液为用于将胶束转变为粒子的成囊组分,使胶束的表面发生界面反应形成均匀的壁材。同时,冰水的温度抑制了水与NCO的反应,使NCO主要与胺发生反应,胺与NCO发生界面反应形成薄薄一层聚脲层即壁材,阻止水分进入到芯材中去。The amine solution is the encapsulation component used to convert micelles into particles, causing interfacial reactions on the surface of the micelles to form uniform wall materials. At the same time, the temperature of the ice water inhibits the reaction between water and NCO, causing NCO to react mainly with amine. The amine and NCO react at the interface to form a thin layer of polyurea layer, which is the wall material, preventing moisture from entering the core material.
根据本发明的一些优选实施方面,所述水相溶液中的乳化剂为聚氧乙烯醚类的司盘乳化剂和/或聚氧乙烯醚类的吐温乳化剂。According to some preferred implementation aspects of the present invention, the emulsifier in the aqueous solution is a polyoxyethylene ether-based Span emulsifier and/or a polyoxyethylene ether-based Tween emulsifier.
根据本发明的一些优选实施方面,所述乳化时向所述水相溶液中添加消泡剂,所述消泡剂为有机硅类消泡剂和/或矿物油类消泡剂。According to some preferred implementation aspects of the present invention, a defoaming agent is added to the aqueous solution during the emulsification, and the defoaming agent is a silicone defoaming agent and/or a mineral oil defoaming agent.
根据本发明的一些优选实施方面,所述增稠剂为选自黄原胶、瓜尔胶、纤维素、聚氨酯类增稠剂、聚丙烯酸类增稠剂、聚乙烯吡咯烷酮中的一种或多种的组合。增稠剂的用量0.01-1%,增稠后体系在25℃下的粘度1000-2000cps。According to some preferred implementation aspects of the present invention, the thickener is one or more selected from the group consisting of xanthan gum, guar gum, cellulose, polyurethane thickeners, polyacrylic acid thickeners, and polyvinylpyrrolidone. combination of species. The dosage of thickener is 0.01-1%, and the viscosity of the system after thickening is 1000-2000 cps at 25°C.
根据本发明的一些优选实施方面,所述制备方法还包括在增稠后向体系内添加防腐剂的步骤,所述防腐剂为异噻唑啉酮类杀菌剂,如卡松。According to some preferred implementation aspects of the present invention, the preparation method further includes the step of adding a preservative into the system after thickening, and the preservative is an isothiazolinone fungicide, such as kason.
本发明优选实施例中通过控制加热速率和降温速率,将包含粒子的乳浊液体系在数秒内迅速升温到50~80℃,持续2min左右,此时由于芳香族单体反应速度较快,壁材已有一定强度,并且在此温度下异氰酸酯单体已有部分转化为二聚体固体,整个微胶囊已具有了一定强度,然后迅速降温到安全温度(室温20~30℃左右),持续30s左右,避免了过程中水的渗透,不会对芯材中的异氰酸酯单体和二聚体造成影响。In the preferred embodiment of the present invention, by controlling the heating rate and cooling rate, the emulsion system containing particles is rapidly heated to 50-80°C within a few seconds and lasts for about 2 minutes. At this time, due to the rapid reaction speed of the aromatic monomer, the wall wall The material has a certain strength, and the isocyanate monomer has been partially converted into a dimer solid at this temperature. The entire microcapsule has a certain strength, and then quickly cools down to a safe temperature (room temperature is around 20~30°C) for 30 seconds. This avoids the penetration of water during the process and will not affect the isocyanate monomers and dimers in the core material.
现有的应用场景下,如农药、香精微胶囊的芯材为液体,为使微胶囊达到一定的强度通常是将悬浮液在40~50℃下搅拌1~8h使其形成坚固的壁材防止粘连,但是在本发明的应用场景下,这么长时间的高温会导致大量的水份渗透进去与内部的异氰酸酯单体和二聚体发生反应,同时产生大量气泡,降低了体系的pH,因此本发明中通过在极短的时间内升高到50~80℃左右,使部分壁材迅速熟化达到一定的强度,并且芯材也大量转化为固体二聚体,此时的微胶囊已 具有一定的强度,然后数秒内迅速降温到20~30℃,并进行熟化让芯材充分转化成二聚体,这样既避免水进入芯材中也避免了微胶囊之间的粘连。In existing application scenarios, for example, the core material of pesticide and flavor microcapsules is liquid. In order to make the microcapsules reach a certain strength, the suspension is usually stirred at 40 to 50°C for 1 to 8 hours to form a solid wall material to prevent Adhesion, but in the application scenario of the present invention, such a long time of high temperature will cause a large amount of water to penetrate and react with the internal isocyanate monomer and dimer, and at the same time generate a large number of bubbles, lowering the pH of the system. Therefore, this In the invention, by raising the temperature to about 50 to 80°C in a very short period of time, part of the wall material is rapidly matured to a certain strength, and the core material is also converted into a large amount of solid dimers. At this time, the microcapsules already have certain strength, and then rapidly cools down to 20-30°C within a few seconds, and matures to fully convert the core material into dimers, thus preventing water from entering the core material and adhesion between microcapsules.
在本发明的一些实施例中,具体可以采用管式反应器进行上述乳浊液的升温和降温的连续处理。管式反应器可以分为两段,前段实现快速升温,后段实现降温,且可以通过管式反应器的长度和距离实现升温、降温和保温时间的控制。降温到常温后出料,向体系中加入增稠剂进行增稠防沉降,之后进行静置熟化。In some embodiments of the present invention, a tubular reactor may be used to perform continuous processing of heating and cooling of the emulsion. The tubular reactor can be divided into two sections. The front section realizes rapid temperature rise, and the latter section realizes cooling. The heating, cooling and holding time can be controlled through the length and distance of the tubular reactor. After cooling to normal temperature, the material is discharged, a thickening agent is added to the system to thicken and prevent settling, and then left to mature.
在微胶囊固化剂的制备过程中,本发明使用的所有原料均为液态,在本发明的一些实施例中,制备方法具体包括如下步骤:In the preparation process of the microcapsule curing agent, all raw materials used in the present invention are in liquid state. In some embodiments of the present invention, the preparation method specifically includes the following steps:
1)在20~22℃左右将TDI与催化剂投入到预混料仓中均匀混合,形成含有异氰酸酯单体和催化剂的溶液,即油相溶液。1) Put TDI and catalyst into the premix silo at about 20-22°C and mix them evenly to form a solution containing isocyanate monomer and catalyst, that is, an oil phase solution.
2)将乳化剂加入冰水中形成水相溶液,其为连续相,将油相溶液滴加入水相溶液中高速乳化成粒径可控、界面光滑的液滴,其为分散相。2) Add the emulsifier to the ice water to form an aqueous solution, which is the continuous phase. Add the oil phase solution dropwise into the aqueous solution to emulsify at high speed into droplets with controllable particle size and smooth interface, which is the dispersed phase.
3)然后滴加成囊组份胺溶液,搅拌混合均匀,以使胺与液滴表面的异氰酸酯单体发生界面反应形成均匀的壁材。3) Then add dropwise the amine solution of the capsule component, stir and mix evenly, so that the amine reacts with the isocyanate monomer on the surface of the droplet at the interface to form a uniform wall material.
4)将步骤3)得到的乳浊液体系通过管式反应器在数秒内迅速升温到50~80℃,持续2min左右,使壁材迅速熟化,同时内部的异氰酸酯单体转化为异氰酸酯二聚体,然后迅速降温。4) The emulsion system obtained in step 3) is quickly heated to 50-80°C within a few seconds through a tubular reactor, lasting about 2 minutes, so that the wall material is rapidly matured, and the internal isocyanate monomer is converted into isocyanate dimer. , and then cool down quickly.
5)最后降温到常温出料,对体系进行增稠防沉降,之后进行熟化,使得内部的剩余TDI在催化剂的作用下充分转化为二聚体,进而得到微胶囊和聚氨酯微胶囊固化剂,整个过程称为液态连续法的成囊方案。5) Finally, the temperature is lowered to normal temperature and the material is discharged, the system is thickened to prevent settling, and then matured so that the remaining TDI inside is fully converted into dimers under the action of the catalyst, thereby obtaining microcapsules and polyurethane microcapsule curing agent. The process is called the encapsulation scheme of the liquid continuous method.
本发明的另一目的是提供一种如上所述的制备方法制备得到的聚氨酯微胶囊固化剂,该聚氨酯微胶囊固化剂中包括乳液以及分散在所述乳液中的微胶囊,所述微胶囊包括内部为异氰酸酯二聚体的芯材以及外部为胺与异氰酸酯反应形成的聚脲层壁材;所述微胶囊在所述聚氨酯微胶囊固化剂中的质量占比为35~45%。在一些实施例中,乳液包括乳化剂、增稠剂、防腐剂以及水等成分。更具体的,本发明的一些实施例中,按质量百分比计,聚氨酯微胶囊固化剂包括微胶囊35~45%份;乳化剂0.1~2%份;增稠剂0.1~0.5%份;防腐剂0.1~0.5%份;水54~65%份。优选,聚氨酯微胶囊固化剂包括微胶囊39.5%份;乳化剂0.1%份;增稠剂0.3%份;防腐剂0.1%份;水60%份。Another object of the present invention is to provide a polyurethane microcapsule curing agent prepared by the above-mentioned preparation method. The polyurethane microcapsule curing agent includes an emulsion and microcapsules dispersed in the emulsion. The microcapsules include The inner part is a core material of isocyanate dimer and the outer part is a polyurea layer wall material formed by the reaction of amine and isocyanate; the mass proportion of the microcapsules in the polyurethane microcapsule curing agent is 35 to 45%. In some embodiments, an emulsion includes ingredients such as emulsifiers, thickeners, preservatives, and water. More specifically, in some embodiments of the present invention, in terms of mass percentage, the polyurethane microcapsule curing agent includes 35 to 45% of microcapsules; 0.1 to 2% of emulsifiers; 0.1 to 0.5% of thickeners; and preservatives. 0.1~0.5% part; 54%~65% water. Preferably, the polyurethane microcapsule curing agent includes 39.5% of microcapsules; 0.1% of emulsifier; 0.3% of thickener; 0.1% of preservative; and 60% of water.
本发明的又一目的是提供一种如上所述的微胶囊固化剂在聚氨酯材料制备中的应用,如配置成聚氨酯胶水(胶粘剂)或涂料、胶膜等产品。Another object of the present invention is to provide an application of the above-mentioned microcapsule curing agent in the preparation of polyurethane materials, such as being configured into polyurethane glue (adhesive) or coatings, adhesive films and other products.
本发明提供了一种聚氨酯胶粘剂的制备方法,包括如下步骤:The invention provides a preparation method of polyurethane adhesive, which includes the following steps:
1)按照如上所述的制备方法制备得到聚氨酯微胶囊固化剂;1) Prepare the polyurethane microcapsule curing agent according to the preparation method as mentioned above;
2)在聚氨酯分散体中加入醋酸乙烯酯-乙烯乳液,并调节pH值至6~8,加入所述聚氨酯微胶囊固化剂、助剂和水,搅拌后得到所述聚氨酯胶粘剂;所述聚氨酯胶粘剂中的微胶囊固化剂的添加量为3~20%。聚氨酯分散体与醋酸乙烯酯-乙烯乳液的质量比优选为6:4。2) Add vinyl acetate-ethylene emulsion to the polyurethane dispersion, adjust the pH value to 6 to 8, add the polyurethane microcapsule curing agent, additives and water, and stir to obtain the polyurethane adhesive; the polyurethane adhesive The amount of microcapsule curing agent added is 3 to 20%. The mass ratio of polyurethane dispersion to vinyl acetate-ethylene emulsion is preferably 6:4.
根据本发明的一些优选实施方面,所述聚氨酯分散体通过如下方法制备得到:将聚醚多元醇和/或聚酯多元醇加热并脱水,加入扩链剂进行扩链;According to some preferred implementation aspects of the present invention, the polyurethane dispersion is prepared by the following method: heating and dehydrating polyether polyol and/or polyester polyol, and adding a chain extender to perform chain extension;
加入二异氰酸酯和催化剂进行反应,直到达到设定的异氰酸酯基含量,得到异氰酸酯封端的预聚物;Add diisocyanate and catalyst to react until the set isocyanate group content is reached to obtain an isocyanate-terminated prepolymer;
加入溶剂进行稀释并降温后,加入乙二胺基乙磺酸钠再次进行扩链;After adding solvent to dilute and cool down, add sodium ethylenediamine ethanesulfonate to extend the chain again;
加入三羟甲基氨基甲烷进行封端后,加入水进行分散,去除溶剂后得到所述聚氨酯分散体。溶剂可优选为丙酮。After adding trishydroxymethylaminomethane for end-capping, adding water for dispersion, and removing the solvent, the polyurethane dispersion is obtained. The solvent may preferably be acetone.
在本发明的一些实施例中,所述聚氨酯分散体的制备方法具体包括如下步 骤:In some embodiments of the present invention, the preparation method of the polyurethane dispersion specifically includes the following steps:
1)将两种不同分子量的聚酯多元醇投入到反应器中,加热并脱水,再加入扩链剂1,4-丁二醇(BDO)进行扩链,同时边搅拌边降温至60℃。1) Put two polyester polyols with different molecular weights into the reactor, heat and dehydrate, then add the chain extender 1,4-butanediol (BDO) for chain extension, and cool to 60°C while stirring.
2)添加二异氰酸酯和催化剂,保持在80℃-90℃下搅拌,直到达到设定的异氰酸酯基NCO含量,得到异氰酸酯封端的预聚物;设定的异氰酸酯基含量为1.3%左右。2) Add diisocyanate and catalyst and keep stirring at 80°C-90°C until the set isocyanate group NCO content is reached to obtain an isocyanate-terminated prepolymer; the set isocyanate group content is about 1.3%.
3)向体系中加入溶剂如丙酮,进行稀释并冷却到50℃。3) Add a solvent such as acetone to the system, dilute and cool to 50°C.
4)添加乙二胺基乙磺酸钠(AAS)的水溶液,并剧烈搅拌30分钟,进行亲水扩链。4) Add an aqueous solution of sodium ethylenediamine ethane sulfonate (AAS) and stir vigorously for 30 minutes to perform hydrophilic chain extension.
5)添加三羟甲基氨基甲烷(TRIS)的水溶液,将剩余异氰酸酯反应完全,然后蒸馏去除溶剂丙酮,获得水性聚氨酯分散体。5) Add an aqueous solution of trishydroxymethylaminomethane (TRIS) to react the remaining isocyanate completely, and then distill the solvent acetone to obtain a water-based polyurethane dispersion.
相比传统工艺制得的聚氨酯分散体,本发明的聚氨酯分散体的制备方法,采用三羟甲基氨基甲烷进行封端,使得制备得到的PUD分子链两端各多了三个羟基,有利于与固化剂发生反应。Compared with polyurethane dispersions prepared by traditional processes, the preparation method of the polyurethane dispersion of the present invention uses trishydroxymethylaminomethane for end-capping, so that the prepared PUD molecular chain has three more hydroxyl groups at both ends, which is beneficial to Reacts with curing agent.
根据本发明的一些优选实施方面,调节pH值时采用多功能胺助剂如陶氏的AMP95进行调节。According to some preferred implementation aspects of the present invention, a multifunctional amine additive such as Dow's AMP95 is used to adjust the pH value.
根据本发明的一些优选实施方面,添加的所述助剂包括润湿剂、消泡剂、增稠剂中的一种或多种。According to some preferred implementation aspects of the present invention, the added auxiliary agent includes one or more of a wetting agent, a defoaming agent, and a thickening agent.
根据本发明的一些优选实施方面,所述聚氨酯胶粘剂在25℃下的粘度为1500~3000mPa·s;固含量为35~60%。According to some preferred implementation aspects of the present invention, the viscosity of the polyurethane adhesive at 25°C is 1500-3000 mPa·s; the solid content is 35-60%.
本发明提供了一种采用如上制备方法制备得到的聚氨酯胶粘剂,包括聚氨酯分散体和微胶囊固化剂;所述聚氨酯分散体和微胶囊固化剂的质量比为100:5~20。在一些实施例中,聚氨酯胶粘剂中聚氨酯分散体占70~85%、微胶囊固化剂占7~12%、助剂和水占10~18%。The invention provides a polyurethane adhesive prepared by the above preparation method, including a polyurethane dispersion and a microcapsule curing agent; the mass ratio of the polyurethane dispersion and the microcapsule curing agent is 100:5-20. In some embodiments, the polyurethane adhesive accounts for 70 to 85% of the polyurethane dispersion, 7 to 12% of the microcapsule curing agent, and 10 to 18% of the additives and water.
本发明提供了一种聚氨酯胶膜的制备方法,包括如下步骤:按照上述的制备方法制备得到聚氨酯胶粘剂;将所述聚氨酯胶粘剂涂覆于离型纸上,干燥后得到所述聚氨酯胶膜。干燥时的温度低于60℃,优选低于55℃,避免将微胶囊固化剂激活提前发生反应。The invention provides a method for preparing a polyurethane adhesive film, which includes the following steps: prepare a polyurethane adhesive according to the above preparation method; apply the polyurethane adhesive on a release paper, and obtain the polyurethane adhesive film after drying. The temperature during drying should be lower than 60°C, preferably lower than 55°C, to avoid activating the microcapsule curing agent and causing premature reaction.
本发明提供了一种采用如上所述的制备方法制备得到的聚氨酯胶膜。The invention provides a polyurethane adhesive film prepared by the above preparation method.
由于以上技术方案的实施,本发明与现有技术相比具有如下优点:本发明中的聚氨酯微胶囊固化剂的制备方法,通过液态原料乳化后由界面反应形成的壁材连续均匀,通过迅速升温后再迅速降温,使得壁材迅速熟化,避免了水的渗透,不会对芯材中的异氰酸酯单体和二聚体造成影响;使得微胶囊内部的异氰酸酯二聚体的有效含量大大提高,提升了交联反应的效率。Due to the implementation of the above technical solution, the present invention has the following advantages compared with the prior art: the preparation method of the polyurethane microcapsule curing agent in the present invention, the wall material formed by the interfacial reaction after the liquid raw material is emulsified is continuous and uniform, and the wall material is formed by rapid temperature rise. Then the temperature is quickly cooled down, allowing the wall material to mature quickly, avoiding water penetration and not affecting the isocyanate monomers and dimers in the core material; greatly increasing the effective content of isocyanate dimers inside the microcapsules, improving improve the efficiency of the cross-linking reaction.
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without exerting creative efforts.
图1为现有市售微胶囊固化剂制备过程中使用的TDI二聚体(ADDOLINK TT)的扫描电镜(SEM)照片;Figure 1 is a scanning electron microscope (SEM) photo of TDI dimer (ADDOLINK TT) used in the preparation process of existing commercially available microcapsule curing agents;
图2为使用机械研磨方法制成的二聚体颗粒的扫描电镜(SEM)照片;Figure 2 is a scanning electron microscope (SEM) photo of dimer particles produced using a mechanical grinding method;
图3为本发明实施例1-1中所制备的聚氨酯微胶囊固化剂中微胶囊颗粒的扫描电镜(SEM)照片;Figure 3 is a scanning electron microscope (SEM) photo of the microcapsule particles in the polyurethane microcapsule curing agent prepared in Example 1-1 of the present invention;
图4为本发明实施例1中制备聚氨酯微胶囊固化剂过程示意图;Figure 4 is a schematic diagram of the process of preparing polyurethane microcapsule curing agent in Example 1 of the present invention;
图5为本发明实验一和实验四中的实验方法原理示意图;Figure 5 is a schematic diagram of the principle of the experimental method in Experiment 1 and Experiment 4 of the present invention;
图6为本发明实验二中对应实施例一得到的干膜的DSC测试曲线图谱;Figure 6 is a DSC test curve chart of the dry film obtained in Experiment 2 corresponding to Example 1 of the present invention;
图7为本发明实验二中对应实施例二得到的干膜的DSC测试曲线图谱;Figure 7 is a DSC test curve chart of the dry film obtained in Experiment 2 corresponding to Example 2 of the present invention;
图8为本发明实验二中对应对比例二得到的干膜的DSC测试曲线图谱;Figure 8 is a DSC test curve chart of the dry film obtained in Experiment 2 of the present invention corresponding to Example 2;
图9为本发明实验三中得到的红外测试图谱;Figure 9 is the infrared test spectrum obtained in Experiment 3 of the present invention;
图10为本发明实验五中的实验方法原理示意图;Figure 10 is a schematic diagram of the principle of the experimental method in Experiment 5 of the present invention;
附图中,MDF板-1,胶膜-2,PVC膜-3,砝码-4,基材-5,推出孔-6,被沾物-7。In the attached picture, MDF board-1, adhesive film-2, PVC film-3, weight-4, base material-5, push-out hole-6, and stained object-7.
为了使本技术领域的人员更好地理解本发明的技术方案,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分的实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。In order to enable those skilled in the art to better understand the technical solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described implementation The examples are only part of the embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts should fall within the scope of protection of the present invention.
表1为实施例中采用的试剂缩写对应的中文成分或作用以及厂家简写:Table 1 shows the Chinese ingredients or functions corresponding to the reagent abbreviations used in the examples and the manufacturer abbreviations:
表1 部分试剂说明Table 1 Description of some reagents
序号serial number | 缩写abbreviation |
成分或作用Ingredients or | 厂家简写Manufacturer abbreviation | |
11 | TDITDI |
甲苯二异氰酸酯 | 科思创Covestro | |
22 | IPDIIPDI |
异佛尔酮二异氰酸酯 | 科思创Covestro | |
33 | HDIHDI |
六亚甲基二异氰酸酯 | 科思创Covestro | |
44 | BL 2514BL 2514 | 潜固化剂(TDI二聚体)Latent curing agent (TDI dimer) |
科思创 |
|
55 | AASAAS |
乙二胺基乙磺酸钠Sodium ethylenediamine | 赢创Evonik | |
66 |
TBUP | 三丁基磷Tributylphosphonium | 西格玛Sigma | |
77 | TRISTRIS | 三羟甲基氨基甲烷Trishydroxymethylaminomethane | 西格玛Sigma | |
88 |
BDO |
1,4-丁二醇1,4-butanediol | 中泰China and Thailand | |
99 | T403T403 | 聚氧丙烯三胺Polyoxypropylenetriamine | 亨斯迈Huntsman | |
1010 | ALAALA | 增稠剂thickener | OMGOMG | |
1111 | L75NL75N | 增稠剂thickener | OMGOMG | |
1212 | MB20MB20 | 有机铋催化剂Organobismuth catalyst | 空气化工Air Chemical Industry | |
1313 | DS2130DS2130 | 分散剂Dispersant | 奥斯佳Oscar | |
1414 | UL5120UL5120 | 有机硅润湿剂Silicone wetting agent | 奥斯佳Oscar | |
1515 | F908F908 | 有机硅消泡剂Silicone defoamer | 奥斯佳Oscar | |
1616 | F8916F8916 | 有机硅消泡剂Silicone defoamer | 奥斯佳Oscar | |
1717 | 聚酯多元醇IPolyester polyol I | 2000分子量2000 molecular weight | 奥斯佳Oscar | |
1818 | 聚酯多元醇IIPolyester Polyol II | 1800分子量1800 molecular weight | 奥斯佳Oscar | |
1919 | NE580NE580 | NCO=20.5%的水性HDI固化剂NCO=20.5% water-based HDI curing agent | 奥斯佳Oscar | |
2020 | 司盘60Span 60 | 乳化剂emulsifier | 海石化Haishihua | |
21twenty one | VAE706VAE706 | 醋酸乙烯酯-乙烯乳液Vinyl acetate-ethylene emulsion | 瓦克Wacker | |
22twenty two | AMP95AMP95 | 多功能胺助剂Multifunctional amine additives | 陶氏Dow |
实施例1 微胶囊固化剂的制备Example 1 Preparation of Microcapsule Curing Agent
传统制备聚氨酯微胶囊固化剂的方法是先将TDI制成二聚体固体,然后再分散到水中去活化。图1为市售常用的二聚体颗粒外观,图2为研磨方法制成的二聚体外观,可以看到这种固体的表面是大小不一并且极不平滑,通过去活化后生成的产物外壳形状不可控,表现为水份对微胶囊的渗透性以及实际使用时受热聚合物如聚氨酯分散体对微胶囊的渗透性也都是不可控的。本发明采用液态连续法制作聚氨酯微胶囊固化剂,得到的微胶囊粒径大小相对可控,表面 平滑,如图3所示,对于水份渗透壁材的速度以及使用过程中受热聚合物的渗透性可控。The traditional method of preparing polyurethane microcapsule curing agent is to first make TDI into dimer solid, and then disperse it into water for deactivation. Figure 1 shows the appearance of commercially available dimer particles. Figure 2 shows the appearance of dimers made by grinding. It can be seen that the surface of this solid is different in size and extremely uneven. The product is generated after deactivation. The shape of the shell is uncontrollable, as shown by the permeability of water to the microcapsules and the permeability of heated polymers such as polyurethane dispersions to the microcapsules during actual use. The present invention uses a liquid continuous method to produce polyurethane microcapsule curing agent. The particle size of the obtained microcapsules is relatively controllable and the surface is smooth. As shown in Figure 3, the speed of water penetration into the wall material and the penetration of the heated polymer during use are Sex is controllable.
界面聚合法是指将芯材乳化或分散在一个溶有壁材的连续相中,然后在芯材物料的表面上通过单体聚合反应而形成微胶囊。采用界面聚合法能够很好的制备得到颗粒表面光滑连续的微胶囊,进而解决颗粒不规则的问题。虽然在农药、香精等行业中存在这种成囊方案,但有所不同的是现有技术中界面聚合法应用时,在成囊熟化的过程中不需要考虑异氰酸酯的残留,因此会长时间(时长基本大于1h)的加热让壁材尽快达到一定的强度以防止微胶囊之间的粘连。但是聚氨酯微胶囊固化剂中是需要保留大量的异氰酸酯(异氰酸酯基-NCO)以用于后续的交联反应,若温度长时间超过40℃,大量水份就会通过壁材渗透进微胶囊内,导致内部有效成分大大降低。因此加温熟化微胶囊防止粘连与低温保存才能保留大量的异氰酸酯(二聚体)形成了一对矛盾,现有的界面聚合法的实施方案无法解决这样的问题。The interfacial polymerization method refers to emulsifying or dispersing the core material in a continuous phase in which the wall material is dissolved, and then forming microcapsules through monomer polymerization on the surface of the core material. Interfacial polymerization can be used to prepare microcapsules with smooth and continuous particle surfaces, thus solving the problem of irregular particles. Although this kind of encapsulation scheme exists in pesticides, flavors and other industries, the difference is that when the interfacial polymerization method is used in the existing technology, the residual isocyanate does not need to be considered during the encapsulation and maturation process, so it will take a long time ( Heating (basically longer than 1 hour) allows the wall material to reach a certain strength as quickly as possible to prevent adhesion between microcapsules. However, a large amount of isocyanate (isocyanate group-NCO) needs to be retained in the polyurethane microcapsule curing agent for subsequent cross-linking reactions. If the temperature exceeds 40°C for a long time, a large amount of water will penetrate into the microcapsules through the wall material. As a result, the internal active ingredients are greatly reduced. Therefore, heating and curing microcapsules to prevent adhesion and low-temperature storage to retain a large amount of isocyanate (dimer) form a contradiction. The existing implementation of the interfacial polymerization method cannot solve such a problem.
为了解决上述问题和达到上述目的,本发明的聚氨酯微胶囊固化剂的制备方法采用如下的步骤:In order to solve the above problems and achieve the above objectives, the preparation method of the polyurethane microcapsule curing agent of the present invention adopts the following steps:
1)在20~22℃左右将TDI与催化剂投入到预混料仓中均匀混合,形成含有异氰酸酯单体和催化剂的溶液,即油相溶液。1) Put TDI and catalyst into the premix silo at about 20-22°C and mix them evenly to form a solution containing isocyanate monomer and catalyst, that is, an oil phase solution.
2)将乳化剂加入冰水中形成水相溶液(控制温度为0-5℃),将油相溶液滴加入水相溶液中高速乳化成粒径可控、界面光滑的液滴。2) Add emulsifier to ice water to form an aqueous solution (control temperature is 0-5°C), add oil phase solution dropwise into the aqueous solution to emulsify at high speed into droplets with controllable particle size and smooth interface.
3)然后滴加成囊组份胺溶液,搅拌混合,以使胺与液滴表面的异氰酸酯单体发生界面反应形成均匀的壁材。3) Then add dropwise the amine solution of the capsule component, stir and mix, so that the amine reacts with the isocyanate monomer on the surface of the droplet at the interface to form a uniform wall material.
4)将乳浊液通过管式反应器在数秒内迅速升温到50~80℃,持续2min左右,使壁材迅速熟化,同时内部的异氰酸酯单体转化为异氰酸酯二聚体,然后迅速降温。4) The emulsion is quickly heated to 50-80°C within a few seconds through a tubular reactor, lasting about 2 minutes, so that the wall material is rapidly matured, and the internal isocyanate monomer is converted into isocyanate dimer, and then the temperature is quickly cooled.
5)最后降温到常温出料,对体系进行增稠防沉降,之后进行熟化,使得内部的剩余TDI在催化剂的作用下充分转化为二聚体,进而得到微胶囊和聚氨酯微胶囊固化剂。5) Finally, the temperature is lowered to normal temperature and the material is discharged. The system is thickened to prevent settling, and then matured so that the remaining TDI inside is fully converted into dimers under the action of the catalyst, thereby obtaining microcapsules and polyurethane microcapsule curing agent.
实施例1-1Example 1-1
如图4所示,本实施例中的聚氨酯微胶囊固化剂的制备方法采用如下的步骤:As shown in Figure 4, the preparation method of the polyurethane microcapsule curing agent in this embodiment adopts the following steps:
1)制备油相溶液1) Prepare oil phase solution
在20℃下将500kgTDI与0.25kg三丁基膦投入到预混料仓中混合均匀,形成含有异氰酸酯单体和催化剂的溶液,即油相溶液。Put 500kg TDI and 0.25kg tributylphosphine into the premix silo at 20°C and mix evenly to form a solution containing isocyanate monomer and catalyst, that is, an oil phase solution.
2)制备水相溶液2) Prepare aqueous solution
将5kg乳化剂和0.5kg消泡剂加入500L冰水中,并混合均匀形成含有乳化剂的水溶液,即水相溶液,控制其温度为1℃。Add 5kg of emulsifier and 0.5kg of defoaming agent to 500L of ice water, and mix evenly to form an aqueous solution containing the emulsifier, that is, an aqueous phase solution, and control its temperature to 1°C.
3)乳化3) Emulsification
将步骤1)得到的油相溶液以27.5kg/h的流速和步骤2)得到的水相溶液以30kg/h的流速一起通入乳化装置(连续高速乳化机)中进行高速乳化,使得油相溶液形成粒径可控、47.8%固体含量的乳浊液。液滴的粒径可以通过乳化剂的添加量和控制设备的转速来实现。控制乳化过程中体系的温度为1℃。Pass the oil phase solution obtained in step 1) at a flow rate of 27.5kg/h and the aqueous phase solution obtained in step 2) at a flow rate of 30kg/h into an emulsification device (continuous high-speed emulsifier) for high-speed emulsification, so that the oil phase The solution formed an emulsion with controlled particle size and 47.8% solids content. The particle size of the droplets can be achieved by adding the amount of emulsifier and controlling the rotation speed of the equipment. Control the temperature of the system during the emulsification process to 1°C.
4)制备胺溶液4) Prepare amine solution
将1.64kg聚醚胺加到17.5kg去离子水中,搅拌成均匀的浓度为9.4%的胺溶液,即成囊组分。Add 1.64kg polyetheramine to 17.5kg deionized water and stir to form a uniform amine solution with a concentration of 9.4%, which is the capsule component.
5)界面反应5) Interface reaction
将步骤3)乳化完成的乳浊液以57.5kg/h的流速和步骤4)得到的胺溶液 以17.5kg/h的流速一起进入连续式搅拌机,使稀释的胺溶液与异氰酸酯在液滴表面发生界面反应形成一层聚脲层,即壁材。控制界面反应过程中体系的温度为1℃。Put the emulsification completed in step 3) into a continuous mixer at a flow rate of 57.5kg/h and the amine solution obtained in step 4) at a flow rate of 17.5kg/h, so that the diluted amine solution and isocyanate react on the droplet surface. The interface reacts to form a polyurea layer, the wall material. The temperature of the system during the interfacial reaction was controlled to 1°C.
6)壁材的熟化6) Maturation of wall materials
将乳浊液体系通过管式反应器以20℃/s的升温速率在4s内迅速升温到80℃,持续2min,使壁材迅速熟化,同时芯材中TDI单体在催化剂和温度的作用下迅速转化成二聚体,然后以30℃/s的降温速率在2秒内迅速降温至20℃,并持续30s。The emulsion system is quickly heated to 80°C within 4 seconds at a heating rate of 20°C/s through a tubular reactor for 2 minutes to rapidly mature the wall material. At the same time, the TDI monomer in the core material is heated under the action of the catalyst and temperature. It is quickly converted into a dimer, and then rapidly cooled to 20°C within 2 seconds at a cooling rate of 30°C/s and continued for 30s.
7)防沉降、防腐7) Anti-settlement and anti-corrosion
降温至20℃常温出料,向体系中加入0.3%质量份的增稠剂黄原胶进行增稠防沉降;在体系中加入整个体系的0.1%(重量比)异噻唑啉酮类杀菌剂,如卡松。Cool the temperature to 20°C and discharge the material at room temperature. Add 0.3% by mass of the thickener xanthan gum to the system to thicken and prevent sedimentation; add 0.1% (weight ratio) of the isothiazolinone fungicide of the entire system to the system. Such as Casson.
8)芯材的熟化8) Maturation of core material
将体系置于常温下进行静置熟化,25℃下保持24h,使得芯材中尚未二聚化的TDI在催化剂的作用下充分转化为二聚体,得到微胶囊和聚氨酯微胶囊固化剂,其固含量为39.2%,粘度为1580cps。The system is left to mature at room temperature, and maintained at 25°C for 24 hours, so that the undimerized TDI in the core material is fully converted into dimer under the action of the catalyst, and microcapsules and polyurethane microcapsule curing agent are obtained. The solid content is 39.2% and the viscosity is 1580cps.
实施例1-2Example 1-2
参照实施例1-1进行,与实施例1-1的区别在于本实施例步骤3)中将3.28kg胺加入到17.5kg去离子水中,其它步骤和参数不变。Proceed with reference to Example 1-1. The difference from Example 1-1 is that in step 3) of this example, 3.28kg of amine is added to 17.5kg of deionized water, and other steps and parameters remain unchanged.
实施例1-3Example 1-3
参照实施例1-1进进行,与实施例1-1的区别在于本实施例步骤1)中将2.2kg催化剂4-二甲氨基吡啶加入到500kgTDI中,其它参数不变。Proceed with reference to Example 1-1. The difference from Example 1-1 is that in step 1) of this example, 2.2kg of catalyst 4-dimethylaminopyridine is added to 500kg of TDI, and other parameters remain unchanged.
对比例1-1Comparative example 1-1
本对比例与实施例1-1中的区别在于:界面反应(成囊)时直接使用100%浓度的胺,不使用稀释的胺溶液,导致反应时会产生大量结块沉淀,不能形成稳定的微胶囊分散液。The difference between this comparative example and Example 1-1 is that 100% concentration of amine is used directly during the interfacial reaction (encapsulation), and no diluted amine solution is used, which results in a large amount of agglomeration and precipitation during the reaction and the inability to form a stable Microcapsule dispersion.
对比例1-2Comparative Example 1-2
本对比例与实施例1-1中的区别在于:壁材熟化为在50℃下搅拌6h。其他步骤与参数与实施例1-1基本一致。壁材熟化过程中有大量气泡产生,有少量结块沉淀生成,过滤沉淀后得到分散液粘度4530cps,固含量35.8%。The difference between this comparative example and Example 1-1 is that the wall material is aged by stirring at 50°C for 6 hours. Other steps and parameters are basically consistent with Example 1-1. During the curing process of the wall material, a large number of bubbles were generated, and a small amount of agglomeration and precipitation were formed. After filtering the precipitation, the dispersion viscosity was 4530 cps and the solid content was 35.8%.
对比例1-3Comparative Example 1-3
本对比例与实施例1-1中的区别在于:未向体系中加入增稠剂进行防沉降处理。其他步骤与参数与实施例1-1基本一致。得到分散剂粘度320cps,固含量39.4%分散液,两天后体系中有大量沉淀,搅拌后可恢复到初始状态,但很快还会沉降下来,一周后会结成硬块,搅拌无法恢复初始状态。The difference between this comparative example and Example 1-1 is that no thickener was added to the system for anti-settling treatment. Other steps and parameters are basically consistent with Example 1-1. The dispersant has a viscosity of 320 cps and a solid content of 39.4%. After two days, there is a large amount of precipitation in the system. It can return to the initial state after stirring, but it will soon settle down. After a week, it will form a hard lump and cannot be restored to the initial state after stirring.
实施例2-1热固性单组份聚氨酯胶粘剂的制备Example 2-1 Preparation of thermosetting one-component polyurethane adhesive
本实施例中的热固性单组份聚氨酯胶黏剂的制备方法具体包括如下步骤:The preparation method of the thermosetting one-component polyurethane adhesive in this embodiment specifically includes the following steps:
1)制备微胶囊固化剂1) Preparation of microcapsule curing agent
在容器中加入500g TDI单体、0.05g三丁基磷,保持温度在20~25℃之间,搅拌均匀,形成油相溶液;在828g冰水中加入8g司盘60,搅拌均匀,形成水相溶液;将上述油相溶液溶液缓慢滴入水相溶液中,同时进行高速分散半小时,形成稳定的乳浊液。Add 500g TDI monomer and 0.05g tributylphosphorus to the container, keep the temperature between 20 and 25°C, stir evenly to form an oil phase solution; add 8g Span 60 to 828g ice water, stir evenly to form a water phase Solution; Slowly drop the above oil phase solution into the water phase solution, and disperse at high speed for half an hour to form a stable emulsion.
在乳浊液中缓慢滴加100g 30%浓度的聚醚胺水溶液,同时搅拌半小时,送 入管式反应器中,3s内迅速升温到80℃,保持2min后2s内迅速降到25℃,保持30s后出料到搅拌容器中,边搅拌边添加20g DS2130分散剂、2g F908消泡剂、2g ALA增稠剂,熟化36h后制得微胶囊固化剂A,25℃下的粘度为1540mPa·s,固含量39%,微胶囊粒径D
50约为5um。
Slowly add 100g of 30% concentration polyetheramine aqueous solution into the emulsion, stir for half an hour, and then send it into the tubular reactor. The temperature will quickly rise to 80°C within 3 seconds, and then quickly drop to 25°C within 2 seconds after maintaining for 2 minutes. Keep it for 30 seconds and then discharge it into a mixing container. Add 20g DS2130 dispersant, 2g F908 defoamer, and 2g ALA thickener while stirring. After aging for 36 hours, microcapsule curing agent A is obtained. The viscosity at 25°C is 1540mPa· s, solid content 39%, microcapsule particle size D 50 is about 5um.
2)制备水性聚氨酯分散体2) Preparation of water-based polyurethane dispersion
将500g聚酯多元醇I和50g聚酯多元醇II投入到反应器中,加热到115℃脱水1h,再添加2.5g BDO,同时边搅拌边降温到60℃。然后添加42g HDI、28g IPDI、3g MB20,保持在80℃-90℃下搅拌,直到达到1.28%的异氰酸酯含量。加入850g丙酮,并将体系温度冷却到50℃。Put 500g polyester polyol I and 50g polyester polyol II into the reactor, heat to 115°C for dehydration for 1 hour, then add 2.5g BDO, and cool to 60°C while stirring. Then add 42g HDI, 28g IPDI, 3g MB20 and keep stirring at 80℃-90℃ until an isocyanate content of 1.28% is reached. Add 850g acetone, and cool the system temperature to 50°C.
将7.0g AAS稀释在55g水中,然后添加到体系中并搅拌30min;接着将8g TRIS溶解在555g水溶液中,并添加到体系中进行分散,最后蒸馏除去丙酮,获得水性聚氨酯分散体B。得到聚氨酯分散体固体的熔点为44.12℃,固体含量49.2重量%,25℃下的粘度为1290mPa·s。Dilute 7.0g AAS in 55g water, then add it to the system and stir for 30 minutes; then dissolve 8g TRIS in 555g aqueous solution and add it to the system for dispersion. Finally, acetone is distilled off to obtain aqueous polyurethane dispersion B. The melting point of the obtained polyurethane dispersion solid was 44.12°C, the solid content was 49.2% by weight, and the viscosity at 25°C was 1290 mPa·s.
3)制备聚氨酯胶黏剂3) Preparation of polyurethane adhesive
在容器中加入300g水性聚氨酯分散体B、200g VAE706,使用AMP95将pH值调整到7左右,然后加入35g微胶囊固化剂A、0.5g润湿剂UL5120、0.5g消泡剂F8916、50g水,搅拌半小时后加入0.5g增稠剂L75N,制得成品的聚氨酯胶粘剂,25℃下的粘度为2130mPa·s,固含量45%。Add 300g water-based polyurethane dispersion B and 200g VAE706 to the container, use AMP95 to adjust the pH value to about 7, then add 35g microcapsule curing agent A, 0.5g wetting agent UL5120, 0.5g defoaming agent F8916, and 50g water. After stirring for half an hour, add 0.5g of thickener L75N to obtain a finished polyurethane adhesive with a viscosity of 2130 mPa·s at 25°C and a solid content of 45%.
实施例2-2:Example 2-2:
在实施例2-1的基础上,将微胶囊固化剂A用量从35g提升到50g,其它保持不变。On the basis of Example 2-1, the dosage of microcapsule curing agent A was increased from 35g to 50g, while the others remained unchanged.
实施例2-3Example 2-3
在实施例2-1的基础上,将微胶囊固化剂A用量从35g提升到100g,其它保持不变。On the basis of Example 2-1, the dosage of microcapsule curing agent A was increased from 35g to 100g, while the others remained unchanged.
对比例2-1Comparative example 2-1
在实施例2-1的基础上,将35g微胶囊固化剂A替换成35g科思创Dispercoll XP BL 2514,其它保持不变。On the basis of Example 2-1, 35g of microcapsule curing agent A was replaced with 35g of Covestro Dispercoll XP BL 2514, and the others remained unchanged.
对比例2-2Comparative Example 2-2
在实施例2-1的基础出,将35g微胶囊固化剂A替换成50g科思创Dispercoll XP BL 2514,其它保持不变。On the basis of Example 2-1, 35g of microcapsule curing agent A was replaced with 50g of Covestro Dispercoll XP BL 2514, and the others remained unchanged.
对比例2-3Comparative Example 2-3
在实施例2-1的基础上,将35g微胶囊固化剂A替换成100g科思创Dispercoll XP BL 2514,其它保持不变。On the basis of Example 2-1, 35g of microcapsule curing agent A was replaced with 100g of Covestro Dispercoll XP BL 2514, and the others remained unchanged.
对比例2-4Comparative Example 2-4
在实施例2-1的基础上,将司盘60添加量提升到18g,其它条件保持不变,可以得到微胶囊固化剂B,其固含量39%,粘度4130mPa·s,粒径D
50<1um。
On the basis of Example 2-1, the added amount of Span 60 is increased to 18g, and other conditions remain unchanged. Microcapsule curing agent B can be obtained, with a solid content of 39%, a viscosity of 4130mPa·s, and a particle size D 50 <1um. .
对比例2-5Comparative Example 2-5
在实施例2-1的基础上,将35g微胶囊固化剂A替换为35g微胶囊固化剂B,其它保持不变。On the basis of Example 2-1, 35 g of microcapsule curing agent A was replaced with 35 g of microcapsule curing agent B, and the others remained unchanged.
对比例2-6Comparative Example 2-6
在实施例2-1的基础上,将35g微胶囊固化剂A替换为50g微胶囊固化剂B,其它保持不变。On the basis of Example 2-1, 35 g of microcapsule curing agent A was replaced with 50 g of microcapsule curing agent B, and the others remained unchanged.
对比例2-7Comparative Example 2-7
在实施例2-1的基础上,将35g微胶囊固化剂A替换为100g微胶囊固化剂B,其它保持不变。On the basis of Example 2-1, 35 g of microcapsule curing agent A was replaced with 100 g of microcapsule curing agent B, and the others remained unchanged.
对比例2-8Comparative Example 2-8
在实施例2-1的基础上,将35g微胶囊固化剂A替换为35g NE580固化剂,其它保持不变。On the basis of Example 2-1, 35g of microcapsule curing agent A was replaced with 35g of NE580 curing agent, and the others remained unchanged.
对比例2-9Comparative Example 2-9
在实施例2-1的基础上,不加入微胶囊固化剂A或者微胶囊固化剂B,其它保持不变。On the basis of Example 2-1, no microcapsule curing agent A or microcapsule curing agent B is added, and the others remain unchanged.
实施例3及对比例3聚氨酯胶膜Example 3 and Comparative Example 3 Polyurethane Adhesive Film
将实施例2以及对比例2中制备得到的胶水通过辊涂或者狭缝涂布等方式涂覆于离型纸(膜)上,通过可变温烘道将其烘干成膜,形成实施例3以及对比例3。烘干温度低于55℃,以防止将微胶囊固化剂激活。The glue prepared in Example 2 and Comparative Example 2 is coated on the release paper (film) by roller coating or slit coating, and dried through a variable temperature drying tunnel to form a film to form Example 3 and Comparative Example 3. The drying temperature should be lower than 55℃ to prevent the microcapsule curing agent from being activated.
测试与结果Tests and Results
1)扫描电镜(SEM)1) Scanning electron microscope (SEM)
对市售的微胶囊固化剂产品的原料(TDI二聚体,ADDOLINK TT)、通过研磨方案得到的二聚体颗粒以及实施例1-1制备得到的微胶囊固化剂进行扫描电子显微镜(SEM)测试,得到的扫描图片分别如图1、图2和图3所示。Scanning electron microscopy (SEM) was performed on the raw materials of commercially available microcapsule curing agent products (TDI dimer, ADDOLINK TT), the dimer particles obtained through the grinding scheme, and the microcapsule curing agent prepared in Example 1-1. After testing, the scanned pictures obtained are shown in Figure 1, Figure 2 and Figure 3 respectively.
从图1、图2中可以看出TDI二聚体固体大小不一并且表面极不平滑,通过去活化后生成的产物外壳形状不可控,表现为对水份的渗透性以及后期PUD的渗透性也都是不可控的。而图3所示的微胶囊,粒径大小相对可控,表面平滑,对于水份的渗透壁材的速度以及使用过程中聚合物的渗透性可控。图3为通过It can be seen from Figure 1 and Figure 2 that the TDI dimer solids have different sizes and the surface is extremely uneven. The shape of the shell of the product generated after deactivation is uncontrollable, which is manifested in the permeability to water and the permeability of the PUD in the later stage. They are also uncontrollable. The microcapsules shown in Figure 3 have a relatively controllable particle size and a smooth surface. The speed at which water penetrates the wall material and the permeability of the polymer during use are controllable. Figure 3 shows the pass
实施例1-1制备得到的微胶囊,微胶囊的直径约为5um。The diameter of the microcapsules prepared in Example 1-1 is about 5um.
2)相关试验2)Related tests
实验一experiment one
将实施例1-1、实施例1-2、实施例1-3和对比例1-2制备得到的微胶囊固化剂按相同的配方制成胶水,使用50um制备器刮在MDF板1上,施胶面积为50*200mm,晾干后得到胶膜2,在胶膜2上贴上PVC膜3(45丝),进行180°剥离测试。在100℃的温度下进行热压2min后立刻挂上10N的砝码4,立刻放入烘箱中观察砝码在不同温度下(70~90℃)的剥离距离(5min内),如图5所示,其中70℃、80℃、90℃分别为独立的实验。测试结果(单位:cm)如表2如示:The microcapsule curing agent prepared in Example 1-1, Example 1-2, Example 1-3 and Comparative Example 1-2 was made into glue according to the same formula, and scraped onto MDF board 1 using a 50um preparer. The gluing area is 50*200mm. After drying, the adhesive film 2 is obtained. PVC film 3 (45 filaments) is attached to the adhesive film 2 and a 180° peeling test is performed. After hot pressing at 100°C for 2 minutes, immediately hang the 10N weight 4 and immediately put it into the oven to observe the peeling distance (within 5 minutes) of the weight at different temperatures (70~90°C), as shown in Figure 5 shown, where 70°C, 80°C, and 90°C are independent experiments. The test results (unit: cm) are shown in Table 2:
表2 测试结果Table 2 Test results
| 实施例1-1Example 1-1 | 实施例1-2Example 1-2 | 实施例1-3Example 1-3 | 对比例1-2Comparative Example 1-2 |
70℃70℃ | <1<1 | <1<1 | <1<1 | 1212 |
80℃80 |
22 | 55 | 55 | 2020 |
90℃90 |
33 | 77 | 88 | 2020 |
通过表2的实验结果可以看到,经过100℃热压2min后,实施例1-1、1-2、1-3在70℃即表现出较高的初始耐温性,说明PUD与异氰酸酯已发生了一定程度的反应提高了分子量,反应效率高,而对比例1-2的交联程度低于实施例,代表实施例制备得到的聚氨酯微胶囊固化剂在较低的温度下和较短的时间下即可实现传统意义上的解封和交联,传统的固化剂可能需要在120℃下反应1h。且 实施例在80℃、90℃下的剥离效果远优于对比例。It can be seen from the experimental results in Table 2 that after hot pressing at 100°C for 2 minutes, Examples 1-1, 1-2, and 1-3 showed higher initial temperature resistance at 70°C, indicating that PUD and isocyanate have A certain degree of reaction has occurred to increase the molecular weight, and the reaction efficiency is high. However, the degree of cross-linking of Comparative Examples 1-2 is lower than that of the Examples. This represents the polyurethane microcapsule curing agent prepared in the Examples at a lower temperature and in a shorter time. Unsealing and cross-linking in the traditional sense can be achieved within a short period of time. Traditional curing agents may need to react at 120°C for 1 hour. Moreover, the peeling effect of the embodiment at 80°C and 90°C is much better than that of the comparative example.
实验二 Experiment 2
将实施例1-1、实施例1-2和对比例1-2制备得到的聚氨酯微胶囊固化剂按相同的配方制备得到胶水,并分别涂覆在离型纸上,制成厚度为50um的干膜,使用DSC对该干膜样品进行测试,得到的图谱分别如图6-8所示。The polyurethane microcapsule curing agent prepared in Example 1-1, Example 1-2 and Comparative Example 1-2 was prepared according to the same formula to obtain glue, and was coated on the release paper respectively to make a glue with a thickness of 50um. Dry film, use DSC to test the dry film sample, and the obtained spectra are shown in Figures 6-8.
通过图6-8,可以看到对应实施例1-1、实施例1-2和对比例1-2的干膜的DSC测试曲线的焓分别为22.616J、23.723J、12.093J,即对比例1-2的DSC测试曲线焓远小于实施例1-1和实施例1-2,说明实施例制备得到的聚氨酯微胶囊固化剂与PUD的反应效率大于对比例1-2。From Figure 6-8, it can be seen that the enthalpies of the DSC test curves of the dry films corresponding to Example 1-1, Example 1-2 and Comparative Example 1-2 are 22.616J, 23.723J, and 12.093J respectively, that is, the comparative example The enthalpy of the DSC test curve of 1-2 is much smaller than that of Example 1-1 and Example 1-2, indicating that the reaction efficiency between the polyurethane microcapsule curing agent prepared in the Example and the PUD is greater than that of Comparative Example 1-2.
实验三 Experiment 3
将实验二中制成的三份干膜分别做红外测试,结果如图9所示。The three dry films produced in Experiment 2 were subjected to infrared testing, and the results are shown in Figure 9.
通过图9的红外图谱可以看到在2240~2280cm
-1区域,实施例1-1、1-2的峰值远大于对比例1-2。2240~2280cm
-1区域对应的是-N=C=O的伸缩振动峰,说明实施例1-1和实施例1-2制备得到的固化剂中含有更多有效的异氰酸酯成分。在70~100℃的温度下活化的PUD聚合物会通过微胶囊的壁材,渗透进微胶囊内,并与这些被包裹的异氰酸酯发生反应。固化剂中含有更多有效的异氰酸酯,则反应的效率越高。
It can be seen from the infrared spectrum of Figure 9 that in the 2240-2280cm -1 region, the peaks of Examples 1-1 and 1-2 are much larger than those of Comparative Example 1-2. The 2240-2280cm -1 region corresponds to -N=C= The stretching vibration peak of O indicates that the curing agent prepared in Example 1-1 and Example 1-2 contains more effective isocyanate components. The PUD polymer activated at a temperature of 70 to 100°C will penetrate into the microcapsules through the wall material of the microcapsules and react with these wrapped isocyanates. The more effective isocyanate the curing agent contains, the more efficient the reaction will be.
实验四 Experiment 4
如图5所示,对上述实施例2(2-1至2-3)以及对比例2(2-1至2-9)中的部分聚氨酯胶粘剂进行初始耐温性测试:As shown in Figure 5, an initial temperature resistance test was performed on some of the polyurethane adhesives in the above-mentioned Example 2 (2-1 to 2-3) and Comparative Example 2 (2-1 to 2-9):
将聚氨酯胶粘剂使用制备器刮涂于MDF板1上,形成湿膜厚度为50um的胶层(宽度5cm,长度20cm),然后放置于室温或者低于40℃的烘箱中干燥至不粘手,形成胶膜2,然后将厚度35丝的PVC膜3覆盖在胶膜2的上方,进行180°剥离测试。使用烫压机分别以60℃热压2min或者80℃热压2min进行压合,然后立刻将此工件放进80℃的烘箱,挂上1kg重的砝码4,观察PVC膜位移的距离(5min内)。以下为初始耐热性测试移位结果(cm):Use a preparer to scrape the polyurethane adhesive onto the MDF board 1 to form an adhesive layer with a wet film thickness of 50um (width 5cm, length 20cm), and then place it in an oven at room temperature or below 40°C to dry until it is no longer sticky, forming Adhesive film 2, and then cover the top of the adhesive film 2 with PVC film 3 with a thickness of 35mm, and perform a 180° peeling test. Use a hot press machine to heat press at 60°C for 2 minutes or 80°C for 2 minutes. Then immediately put the workpiece into an oven at 80°C, hang a 1kg weight 4, and observe the displacement distance of the PVC film (5 minutes Inside). The following are the initial heat resistance test displacement results (cm):
表3 测试结果Table 3 Test results
通过实验和上表3结果可以看到,实施例的效果明显优于对比例。且粒径为1~5um左右的微胶囊固化剂是比较合适的,虽然对比例2-5~2-7中的微胶囊具有更小的粒径(D
50<1um)、更大的比表面积,但是由于壁材占用了过多的异氰酸酯,无效固含偏高,有效异氰酸酯含量偏低导致实际交联效果不佳。且未加任何固化剂的对比例2-9在初始耐温性测试条件下的结果是全部剥离,而加入双组份固化剂(NE580)的对比例2-8中,由于短时间内未能发生交联反应,所以初始耐温性并没有提高。
It can be seen from the experiment and the results in Table 3 above that the effect of the embodiment is obviously better than that of the comparative example. And microcapsule curing agents with a particle size of about 1 to 5um are more suitable, although the microcapsules in Comparative Examples 2-5 to 2-7 have smaller particle sizes (D 50 <1um) and larger specific surface areas. , but because the wall material takes up too much isocyanate, the ineffective solid content is high and the effective isocyanate content is low, resulting in poor actual cross-linking effect. Comparative Example 2-9, which did not add any curing agent, was completely peeled off under the initial temperature resistance test conditions, while Comparative Example 2-8, which added a two-component curing agent (NE580), failed to peel off in a short time. A cross-linking reaction occurs, so the initial temperature resistance is not improved.
实验五 Experiment 5
如图10所示,对实施例3和对比例3中制备得到的聚氨酯胶膜进行推出测试:将胶膜2夹在基材5(尺寸为4*4cm)与被粘材料7(直径为2.1cm)中,在80℃下热压120~240s,用棍状物体以V=10mm/min的速度向推出孔6(直径为0.9cm)移动,进行推出,测试被粘物掉落时受到的最大压力,换算为压强(MPa),即为推出值。测试基材5为使用底涂(如硅烷、底漆、UPUV等)处 理过的304不锈钢,被粘物为PC、PET、PI以及织物等材料。以下为推出测试的结果(MPa):As shown in Figure 10, the polyurethane adhesive film prepared in Example 3 and Comparative Example 3 was subjected to a push-out test: the adhesive film 2 was sandwiched between the base material 5 (size 4*4cm) and the adhered material 7 (diameter 2.1 cm), hot press at 80°C for 120 to 240 seconds, use a stick-shaped object to move to the ejection hole 6 (diameter: 0.9cm) at a speed of V=10mm/min, push it out, and test the impact of the adherend when it falls. The maximum pressure, converted into pressure (MPa), is the derived value. Test substrate 5 is 304 stainless steel treated with primer (such as silane, primer, UPUV, etc.), and the adherends are PC, PET, PI, fabric and other materials. The following are the results of the rollout test (MPa):
表4 测试结果Table 4 Test results
通过实验和上表4的数据,实施例的效果明显优于对比例。且与实验四的结果相对应,粒径为1~5um左右的微胶囊固化剂是比较合适的,更小粒径(D
50<1um)具有更大的比表面积,但是壁材占用了过多的异氰酸酯,无效固含偏高,导致实际交联效果不佳,推出测试的结果不好。
Through experiments and the data in Table 4 above, the effect of the embodiment is obviously better than that of the comparative example. Corresponding to the results of Experiment 4, microcapsule curing agents with a particle size of about 1 to 5um are more suitable. Smaller particle sizes (D 50 <1um) have a larger specific surface area, but the wall material takes up too much The ineffective solid content of isocyanate is relatively high, resulting in poor actual cross-linking effect and poor results in the launch test.
由于交联效率与潜固化剂的比表面积在一定范围内成正比例关系,而现有技术的乳浊液颗粒(15~60μm)偏大,导致潜固化剂添加量比较大,而过量的潜固化剂相当于固体填料影响了胶膜的最终性能。本发明中的聚氨酯微胶囊固化剂的制备方法,微胶囊的粒径可控(1~5μm),防止了乳浊液过快的沉降,即使长时间存放会有部分沉降时,通过简单的搅拌又可以恢复到正常状态;通过液态原料乳化后由界面反应形成的壁材连续均匀,使得PUD在活化后对潜固化剂的渗透能力稳定,不存在后期大量释放二氧化碳的问题;且连续法生产不存在批次稳定性问题。另一方面,现有PUD分子量较大,端羟基或者胺基数量较少,能与潜固化剂发生反应的数量偏少;本发明在制备聚氨酯分散体时,通过引入TRIS,在不降低分子量的前提下提高了羟基含量,更有利于与微胶囊固化剂发生反应,提高交联密度和效率。Since the cross-linking efficiency is directly proportional to the specific surface area of the latent curing agent within a certain range, the emulsion particles (15-60 μm) in the prior art are relatively large, resulting in a relatively large amount of latent curing agent added, and excessive latent curing The agent is equivalent to a solid filler and affects the final performance of the film. In the preparation method of the polyurethane microcapsule curing agent of the present invention, the particle size of the microcapsules is controllable (1-5 μm), which prevents the emulsion from settling too quickly. Even if some sedimentation occurs after long-term storage, simple stirring can It can be restored to the normal state again; the wall material formed by the interfacial reaction after emulsification of the liquid raw materials is continuous and uniform, so that the penetration ability of the latent curing agent of the PUD after activation is stable, and there is no problem of releasing a large amount of carbon dioxide in the later period; and the continuous production method is not There are batch stability issues. On the other hand, the existing PUD has a relatively large molecular weight, a small number of terminal hydroxyl groups or amine groups, and a small number that can react with the latent curing agent. When preparing the polyurethane dispersion, the present invention introduces TRIS without reducing the molecular weight. Under the premise, the hydroxyl content is increased, which is more conducive to the reaction with the microcapsule curing agent and improves the cross-linking density and efficiency.
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围,凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。The above embodiments are only for illustrating the technical concepts and characteristics of the present invention. Their purpose is to enable those familiar with this technology to understand the content of the present invention and implement it accordingly. They cannot thereby limit the scope of protection of the present invention. Equivalent changes or modifications in spirit shall be included in the protection scope of the present invention.
Claims (37)
- 一种聚氨酯微胶囊固化剂的制备方法,所述聚氨酯微胶囊固化剂包括微胶囊结构,其特征在于,所述微胶囊结构包括壁材和封闭在所述壁材内的芯材,所述的制备方法包括如下步骤:A method for preparing a polyurethane microcapsule curing agent. The polyurethane microcapsule curing agent includes a microcapsule structure, characterized in that the microcapsule structure includes a wall material and a core material enclosed in the wall material, and the The preparation method includes the following steps:将含有异氰酸酯单体和催化剂的油相溶液和含有乳化剂的水相溶液进行混合、乳化形成乳浊液,其中所述的油相溶液形成分散在所述水相溶液中的液滴;Mixing and emulsifying an oil phase solution containing isocyanate monomer and catalyst with an aqueous phase solution containing an emulsifier to form an emulsion, wherein the oil phase solution forms droplets dispersed in the aqueous phase solution;向所述乳浊液中加入胺溶液并进行混合,使胺与液滴界面处的异氰酸酯单体发生界面反应形成所述微胶囊的壁材;Adding an amine solution to the emulsion and mixing, causing an interfacial reaction between the amine and the isocyanate monomer at the interface of the droplets to form the wall material of the microcapsule;将加入胺溶液后的乳浊液在1~10s内加热至50~80℃并保温1~8min,其中所述液滴内部的异氰酸酯单体发生反应转化为异氰酸酯二聚体和/或异氰酸酯三聚体,所述异氰酸酯二聚体和/或异氰酸酯三聚体构成所述微胶囊的芯材;The emulsion after adding the amine solution is heated to 50-80°C within 1-10 seconds and kept at the temperature for 1-8 minutes, where the isocyanate monomer inside the droplets reacts and is converted into isocyanate dimer and/or isocyanate trimer. Body, the isocyanate dimer and/or isocyanate trimer constitutes the core material of the microcapsule;将所述保温后的体系在1~10s内降温至20~30℃出料。The heat-insulated system is cooled to 20-30°C within 1-10 seconds and discharged.
- 根据权利要求1所述的制备方法,其特征在于,所述加热时的升温速率大于或等于20℃/s;所述降温时的降温速率大于或等于20℃/s。The preparation method according to claim 1, characterized in that the heating rate during heating is greater than or equal to 20°C/s; the temperature cooling rate during cooling is greater than or equal to 20°C/s.
- 根据权利要求1所述的制备方法,其特征在于,所述制备方法包括向降温后的体系中加入增稠剂进行增稠的步骤,增稠后的体系在25℃下的粘度为1000-2000cps;和/或包括将降温后的体系置于20~30℃下保温12~36h的步骤。The preparation method according to claim 1, characterized in that the preparation method includes the step of adding a thickener to the cooled system for thickening, and the viscosity of the thickened system at 25°C is 1000-2000 cps ; and/or include the step of keeping the cooled system at 20-30°C for 12-36 hours.
- 根据权利要求1或3所述的制备方法,其特征在于,所述制备方法包括先向降温后的体系中加入增稠剂进行增稠,之后将降温后的体系置于20~30℃下保温12~36h。The preparation method according to claim 1 or 3, characterized in that the preparation method includes first adding a thickening agent to the cooled system for thickening, and then placing the cooled system at 20-30°C for insulation. 12~36h.
- 根据权利要求1所述的制备方法,其特征在于,将所述油相溶液和水相溶液进行混合前,控制所述油相溶液的温度为20~22℃。The preparation method according to claim 1, characterized in that, before mixing the oil phase solution and the water phase solution, the temperature of the oil phase solution is controlled to 20-22°C.
- 根据权利要求1所述的制备方法,其特征在于,控制乳化以及添加胺溶液进行反应在0~5℃下进行。The preparation method according to claim 1, characterized in that controlling emulsification and adding amine solution for reaction are performed at 0 to 5°C.
- 根据权利要求1或6所述的制备方法,其特征在于,所述水相溶液为将乳化剂加入至冰水中形成。The preparation method according to claim 1 or 6, characterized in that the aqueous phase solution is formed by adding an emulsifier to ice water.
- 根据权利要求1所述的制备方法,其特征在于,所述水相溶液中的乳化剂与所述油相溶液中的异氰酸酯单体的质量比为0.01%~5%。The preparation method according to claim 1, characterized in that the mass ratio of the emulsifier in the aqueous solution to the isocyanate monomer in the oil phase solution is 0.01% to 5%.
- 根据权利要求1所述的制备方法,其特征在于,所述胺溶液的质量百分比浓度为5~35%。The preparation method according to claim 1, characterized in that the mass percentage concentration of the amine solution is 5 to 35%.
- 根据权利要求1所述的制备方法,其特征在于,所述聚氨酯微胶囊固化剂中微胶囊的粒径为1~10μm。The preparation method according to claim 1, characterized in that the particle size of the microcapsules in the polyurethane microcapsule curing agent is 1 to 10 μm.
- 根据权利要求1所述的制备方法,其特征在于,所述异氰酸酯单体为具有至少两个异氰酸酯基的异氰酸酯。The preparation method according to claim 1, characterized in that the isocyanate monomer is an isocyanate having at least two isocyanate groups.
- 根据权利要求1或11所述的制备方法,其特征在于,所述异氰酸酯单体为甲苯二异氰酸酯和/或二苯基甲烷二异氰酸酯。The preparation method according to claim 1 or 11, characterized in that the isocyanate monomer is toluene diisocyanate and/or diphenylmethane diisocyanate.
- 根据权利要求1所述的制备方法,其特征在于,采用管式反应器进行所述乳浊液的加热和降温,所述管式反应器的前段用于将乳浊液在1~10s内升温至设定温度,所述管式反应器的后段用于将乳浊液在1~10s内降温至设定温度。The preparation method according to claim 1, characterized in that a tubular reactor is used to heat and cool the emulsion, and the front section of the tubular reactor is used to heat the emulsion within 1 to 10 seconds. to the set temperature, the rear section of the tubular reactor is used to cool the emulsion to the set temperature within 1 to 10 seconds.
- 根据权利要求1所述的制备方法,其特征在于,所述乳化时对应的设备转速为1000~9000rpm。The preparation method according to claim 1, characterized in that the corresponding equipment rotation speed during the emulsification is 1000-9000 rpm.
- 根据权利要求1所述的制备方法,其特征在于,所述催化剂为选自4-二甲氨基吡啶、吡啶、三叔丁基膦、三丁基膦、三乙烯二胺、2,4,6-三(二甲氨基甲基)苯酚、双(二甲胺基乙基)醚、1,8-二氮杂二环[5.4.0]十一碳-7-N-甲基吗啉、五甲基二亚丙基二胺、1-甲基-4-(2-二甲氨基乙基)哌嗪、二甲氨基吡啶、2,2'-二吗啉二乙基醚、N,N-二甲基苄胺、N,N'-二甲基乙醇胺、五甲基二亚乙基 三胺中的一种或多种的组合。The preparation method according to claim 1, characterized in that the catalyst is selected from the group consisting of 4-dimethylaminopyridine, pyridine, tri-tert-butylphosphine, tributylphosphine, triethylenediamine, 2,4,6 -Tris(dimethylaminomethyl)phenol, bis(dimethylaminoethyl)ether, 1,8-diazabicyclo[5.4.0]undec-7-N-methylmorpholine, penta Methyldipropylenediamine, 1-methyl-4-(2-dimethylaminoethyl)piperazine, dimethylaminopyridine, 2,2'-dimorpholindiethyl ether, N,N- One or a combination of one or more of dimethylbenzylamine, N,N'-dimethylethanolamine, and pentamethyldiethylenetriamine.
- 根据权利要求1所述的制备方法,其特征在于,所述催化剂与异氰酸酯单体之间的摩尔比为0.001~0.5%。The preparation method according to claim 1, characterized in that the molar ratio between the catalyst and isocyanate monomer is 0.001 to 0.5%.
- 根据权利要求1所述的制备方法,其特征在于,所述胺溶液中的胺为选自氨水、尿素、乙二胺、戊二胺、己二胺、水合肼、胍、己二酸二酰肼、聚醚胺、异佛尔酮二胺、4,4'-二氨基二环己基甲烷、二乙醇胺中的一种或多种的组合。The preparation method according to claim 1, characterized in that the amine in the amine solution is selected from ammonia, urea, ethylenediamine, pentanediamine, hexamethylenediamine, hydrazine hydrate, guanidine, adipic acid diamide One or a combination of more of hydrazine, polyetheramine, isophoronediamine, 4,4'-diaminodicyclohexylmethane, and diethanolamine.
- 根据权利要求1或17所述的制备方法,其特征在于,所述胺溶液的质量百分比浓度为5~35%。The preparation method according to claim 1 or 17, characterized in that the mass percentage concentration of the amine solution is 5 to 35%.
- 根据权利要求1或17所述的制备方法,其特征在于,所述胺溶液中的胺与异氰酸酯单体之间的摩尔比为6-12%。The preparation method according to claim 1 or 17, characterized in that the molar ratio between the amine and the isocyanate monomer in the amine solution is 6-12%.
- 根据权利要求1所述的制备方法,其特征在于,所述水相溶液中的乳化剂为聚氧乙烯醚类的司盘乳化剂和/或聚氧乙烯醚类的吐温乳化剂。The preparation method according to claim 1, characterized in that the emulsifier in the aqueous solution is a polyoxyethylene ether-based Span emulsifier and/or a polyoxyethylene ether-based Tween emulsifier.
- 根据权利要求3所述的制备方法,其特征在于,所述增稠剂为选自黄原胶、瓜尔胶、纤维素、聚氨酯类增稠剂、聚丙烯酸类增稠剂、聚乙烯吡咯烷酮中的一种或多种的组合。The preparation method according to claim 3, characterized in that the thickener is selected from xanthan gum, guar gum, cellulose, polyurethane thickeners, polyacrylic acid thickeners, and polyvinylpyrrolidone. one or a combination of more.
- 根据权利要求1所述的制备方法,其特征在于,所述乳化时向所述水相溶液中添加消泡剂,所述消泡剂为有机硅类消泡剂和/或矿物油类消泡剂。The preparation method according to claim 1, characterized in that, during the emulsification, a defoaming agent is added to the aqueous solution, and the defoaming agent is a silicone defoaming agent and/or a mineral oil defoaming agent. agent.
- 根据权利要求1或22所述的制备方法,其特征在于,所述制备方法包括向体系内添加防腐剂的步骤,所述防腐剂为异噻唑啉酮类杀菌剂。The preparation method according to claim 1 or 22, characterized in that the preparation method includes the step of adding a preservative to the system, and the preservative is an isothiazolinone fungicide.
- 一种聚氨酯微胶囊固化剂的制备方法,其特征在于,包括如下步骤:A method for preparing polyurethane microcapsule curing agent, which is characterized in that it includes the following steps:将异氰酸酯单体与催化剂均匀混合形成第一溶液,将所述第一溶液加入至含有乳化剂的第二溶液中进行乳化,使得所述第一溶液形成分散的液滴;加入胺溶液并进行混合;将体系在1~10s内升温至50~80℃并保持1~8min;之后在1~10s内降温至20~30℃。Mix the isocyanate monomer and the catalyst uniformly to form a first solution, add the first solution to the second solution containing the emulsifier for emulsification, so that the first solution forms dispersed droplets; add the amine solution and mix ;Raise the temperature of the system to 50~80℃ within 1~10s and keep it for 1~8min; then cool down to 20~30℃ within 1~10s.
- 一种如权利要求1-24任意一项所述的制备方法制备得到的聚氨酯微胶囊固化剂,其特征在于,所述聚氨酯微胶囊固化剂包括乳液以及分散在所述乳液中的微胶囊,所述微胶囊包括内部为异氰酸酯二聚体和/或异氰酸酯三聚体的芯材以及外部为胺与异氰酸酯单体反应后形成的壁材;所述微胶囊在聚氨酯微胶囊固化剂中的质量占比为35~45%。A polyurethane microcapsule curing agent prepared by the preparation method according to any one of claims 1 to 24, characterized in that the polyurethane microcapsule curing agent includes an emulsion and microcapsules dispersed in the emulsion, so The microcapsules include an internal core material of isocyanate dimer and/or isocyanate trimer and an external wall material formed by the reaction of amine and isocyanate monomer; the mass proportion of the microcapsules in the polyurethane microcapsule curing agent It is 35~45%.
- 根据权利要求25所述的制备方法,其特征在于,按质量百分比计,所述聚氨酯微胶囊固化剂包括微胶囊35~45%份;乳化剂0.1~2%份;增稠剂0.1~0.5%份;防腐剂0.1~0.5%份;水54~65%份。The preparation method according to claim 25, characterized in that, in terms of mass percentage, the polyurethane microcapsule curing agent includes 35 to 45% of microcapsules; 0.1 to 2% of emulsifier; and 0.1 to 0.5% of thickener. parts; 0.1-0.5% parts of preservatives; 54-65% parts of water.
- 一种如权利要求25或26所述的聚氨酯微胶囊固化剂在制备聚氨酯材料中的应用。Application of the polyurethane microcapsule curing agent as claimed in claim 25 or 26 in the preparation of polyurethane materials.
- 一种聚氨酯胶粘剂的制备方法,其特征在于,包括如下步骤:A method for preparing polyurethane adhesive, which is characterized by comprising the following steps:1)按照如权利要求1-24任意一项所述的制备方法制备得到聚氨酯微胶囊固化剂;1) Prepare the polyurethane microcapsule curing agent according to the preparation method according to any one of claims 1-24;2)在聚氨酯分散体中加入醋酸乙烯酯-乙烯乳液,并调节pH值至6~8,加入所述聚氨酯微胶囊固化剂、助剂和水,搅拌后得到所述聚氨酯胶粘剂;所述聚氨酯胶粘剂中的微胶囊固化剂的添加量为3~20%。2) Add vinyl acetate-ethylene emulsion to the polyurethane dispersion, adjust the pH value to 6 to 8, add the polyurethane microcapsule curing agent, additives and water, and stir to obtain the polyurethane adhesive; the polyurethane adhesive The amount of microcapsule curing agent added is 3 to 20%.
- 根据权利要求28所述的制备方法,其特征在于,步骤2)中采用多功能胺助剂调节pH值。The preparation method according to claim 28, characterized in that in step 2), a multifunctional amine additive is used to adjust the pH value.
- 根据权利要求28所述的制备方法,其特征在于,所述助剂包括润湿剂、消泡剂、增稠剂中的一种或多种。The preparation method according to claim 28, wherein the auxiliary agent includes one or more of a wetting agent, a defoaming agent, and a thickening agent.
- 根据权利要求28所述的制备方法,其特征在于,所述聚氨酯胶粘剂在25℃下的粘度为1500~3000mPa·s;固含量为35~60%。The preparation method according to claim 28, characterized in that the viscosity of the polyurethane adhesive at 25°C is 1500-3000 mPa·s; the solid content is 35-60%.
- 根据权利要求28所述的制备方法,其特征在于,所述聚氨酯分散体通过如下方法制备得到:将聚醚多元醇和/或聚酯多元醇加热并脱水,加入扩链剂进行扩链;The preparation method according to claim 28, characterized in that the polyurethane dispersion is prepared by the following method: heating and dehydrating polyether polyol and/or polyester polyol, and adding a chain extender to extend the chain;加入二异氰酸酯和催化剂进行反应,直到达到设定的异氰酸酯基含量;Add diisocyanate and catalyst to react until the set isocyanate group content is reached;加入溶剂进行稀释并降温后,加入乙二胺基乙磺酸钠再次进行扩链;After adding solvent to dilute and cool down, add sodium ethylenediamine ethanesulfonate to extend the chain again;加入三羟甲基氨基甲烷进行封端反应后,加入水进行分散,去除溶剂后得到所述聚氨酯分散体。After adding trishydroxymethylaminomethane for end-capping reaction, water is added for dispersion, and the polyurethane dispersion is obtained after removing the solvent.
- 一种聚氨酯胶粘剂,其特征在于,所述聚氨酯胶粘剂为采用权利要求27-31任一项所述的制备方法制备得到,所述聚氨酯胶粘剂包括聚氨酯分散体和微胶囊固化剂;所述聚氨酯分散体和微胶囊固化剂的质量比为100:5~20。A polyurethane adhesive, characterized in that the polyurethane adhesive is prepared by the preparation method described in any one of claims 27-31, and the polyurethane adhesive includes a polyurethane dispersion and a microcapsule curing agent; the polyurethane dispersion The mass ratio to microcapsule curing agent is 100:5~20.
- 根据权利要求33所述的聚氨酯胶粘剂,其特征在于,按质量百分比计,所述聚氨酯胶粘剂中聚氨酯分散体70~85%、微胶囊固化剂7~12%、助剂和水10~18%。The polyurethane adhesive according to claim 33, characterized in that, in terms of mass percentage, the polyurethane adhesive contains 70 to 85% of polyurethane dispersion, 7 to 12% of microcapsule curing agent, and 10 to 18% of auxiliary agents and water.
- 一种聚氨酯胶膜的制备方法,其特征在于:包括如下步骤,按照权利要求28-32任一项所述的制备方法制备得到聚氨酯胶粘剂;将所述聚氨酯胶粘剂涂覆于离型纸上,干燥后得到所述聚氨酯胶膜。A method for preparing a polyurethane adhesive film, which is characterized by: comprising the following steps: preparing a polyurethane adhesive according to the preparation method described in any one of claims 28-32; coating the polyurethane adhesive on release paper and drying Finally, the polyurethane film is obtained.
- 根据权利要求35所述的制备方法,其特征在于,所述干燥时的温度低于60℃。The preparation method according to claim 35, characterized in that the temperature during drying is lower than 60°C.
- 一种聚氨酯胶膜,其特征在于,所述聚氨酯胶膜为采用权利要求35或36所述的制备方法制备得到。A polyurethane adhesive film, characterized in that the polyurethane adhesive film is prepared by the preparation method described in claim 35 or 36.
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CN116515074B (en) * | 2022-04-25 | 2024-04-30 | 江苏奥斯佳材料科技股份有限公司 | Polyurethane dispersion, preparation method thereof and polyurethane adhesive |
CN115287017B (en) * | 2022-09-30 | 2023-01-03 | 苏州高泰电子技术股份有限公司 | Microcapsule, preparation method and application thereof, and polyurethane adhesive film |
CN117965101B (en) * | 2024-02-21 | 2024-10-15 | 北京工业大学 | Photo-water-induced asphalt pavement self-repairing sand-containing fog seal and preparation method thereof |
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CN116515074B (en) | 2024-04-30 |
CN116515074A (en) | 2023-08-01 |
CN116510635A (en) | 2023-08-01 |
CN116510636A (en) | 2023-08-01 |
CN116515441A (en) | 2023-08-01 |
CN116535985A (en) | 2023-08-04 |
CN116535985B (en) | 2024-04-30 |
CN116515441B (en) | 2024-04-26 |
CN115025725B (en) | 2023-03-28 |
CN115025725A (en) | 2022-09-09 |
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