WO2023206717A1 - Multi-gear speed-change electric drive axle and electric vehicle - Google Patents

Multi-gear speed-change electric drive axle and electric vehicle Download PDF

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Publication number
WO2023206717A1
WO2023206717A1 PCT/CN2022/097257 CN2022097257W WO2023206717A1 WO 2023206717 A1 WO2023206717 A1 WO 2023206717A1 CN 2022097257 W CN2022097257 W CN 2022097257W WO 2023206717 A1 WO2023206717 A1 WO 2023206717A1
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WO
WIPO (PCT)
Prior art keywords
gear
transmission
sliding sleeve
speed
shaft
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Application number
PCT/CN2022/097257
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French (fr)
Chinese (zh)
Inventor
李杉
邓跃跃
闫宏翔
Original Assignee
特百佳动力科技有限公司
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Application filed by 特百佳动力科技有限公司 filed Critical 特百佳动力科技有限公司
Publication of WO2023206717A1 publication Critical patent/WO2023206717A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K17/00Arrangement or mounting of transmissions in vehicles
    • B60K17/04Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing
    • B60K17/06Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing of change-speed gearing
    • B60K17/08Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing of change-speed gearing of mechanical type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K17/00Arrangement or mounting of transmissions in vehicles
    • B60K17/04Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing
    • B60K17/16Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing of differential gearing
    • B60K17/165Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing of differential gearing provided between independent half axles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K20/00Arrangement or mounting of change-speed gearing control devices in vehicles

Definitions

  • the invention relates to the field of vehicle technology, and in particular to a multi-speed electric drive axle and an electric vehicle.
  • the multi-speed transmission system of new energy vehicles is a vehicle transmission system.
  • the transmission system is an important part of the electric drive axle.
  • the main task of the transmission system is to transfer the power from the drive motor or other equipment through meshing gear transmission.
  • Mechanisms such as gear meshing can achieve deceleration and torque increase or direct drive power output, thereby driving the movement and operation of vehicles or other transportation machinery, allowing the vehicle to obtain a certain speed, provide sufficient traction, and have high efficiency.
  • the present invention provides a multi-speed electric drive axle and an electric vehicle.
  • the transmission system has an innovative structural design layout and effectively combines the two transmission modules at the front and rear of the axle housing through a coupling gear mechanism. , which can effectively solve the problems in the background technology.
  • a multi-speed electric drive axle including a drive assembly, a power coupling gear, a first gear transmission assembly, a differential, a first half shaft and a second half shaft
  • the drive assembly is used to drive the differential.
  • the drive assembly includes a first motor and a first transmission mechanism that is transmission connected to the first motor.
  • the power coupling gear is provided on the first half shaft or the second half shaft.
  • the first transmission mechanism is drivingly connected to the first gear transmission assembly through the power coupling gear, and the first gear transmission assembly is drivingly connected to the differential.
  • the first gear transmission assembly Includes second transmission mechanism.
  • the first transmission mechanism and the second transmission mechanism each include a planetary gear mechanism or a plurality of first gear pairs.
  • the driving assembly includes a sliding sleeve shifting mechanism, the sliding sleeve of the sliding sleeve shifting mechanism is provided on the output shaft of the driving assembly, and the first transmission mechanism is a planetary gear shifting mechanism. gear mechanism;
  • the first sliding sleeve shift mechanism is drivingly connected to the planet carrier of the planetary gear mechanism;
  • the first sliding sleeve shift mechanism is drivingly connected to the central shaft of the planetary gear mechanism.
  • the first gear transmission assembly includes a first intermediate shaft and a first transmission shaft
  • the second transmission mechanism includes two first gear pairs, each of the first gear pairs The two gears are respectively provided on the first intermediate shaft and the first transmission shaft;
  • the second speed change mechanism includes a second sliding sleeve shift mechanism, the sliding sleeve of the second sliding sleeve shift mechanism is provided on the first transmission shaft, and the second sliding sleeve shift mechanism is used to communicate with both sides.
  • At least one half shaft of the differential is provided with a second gear pair, and the first intermediate shaft is drivingly connected to the differential through the second gear pair.
  • the driving assembly further includes a second intermediate shaft and a second gear provided on the second intermediate shaft, the output shaft of the driving assembly is provided with a first gear, and the The second gear meshes with the first gear and the power coupling gear respectively, the first intermediate shaft is provided with a third gear, and the first transmission shaft is provided with a fourth gear that meshes with the third gear. , the third gear is also meshed with the power coupling gear.
  • the driving assembly and the first gear transmission assembly are respectively provided on opposite sides of the power coupling gear.
  • the driving assembly includes a first motor and a second motor, the first motor is drivingly connected to the first transmission mechanism, and the second motor is connected to the output shaft of the driving assembly. Transmission connection.
  • the electric drive axle further includes a shift control unit electrically connected to the first sliding sleeve shift mechanism and the second sliding sleeve shift mechanism.
  • the shift control unit uses In the low speed mode, the sliding sleeve of the first sliding sleeve shift mechanism is controlled to be drivingly connected to the planet carrier of the planetary gear mechanism; in the high speed mode, the sliding sleeve of the first sliding sleeve shift mechanism is controlled.
  • the sleeve is transmission connected with the central shaft of the planetary gear mechanism, and the shift control unit is also used to control the sliding sleeve of the second sliding sleeve shift mechanism to be transmission connected with one of the two first gear pairs.
  • any of the above-mentioned multi-speed electric drive axles are applicable to electric vehicles.
  • the present invention provides a multi-speed variable speed electric drive axle and an electric vehicle, which have the following beneficial effects: the multi-speed variable speed electric drive axle and the electric vehicle can enable the electric vehicle to obtain optimized vehicle speed and traction force And efficiency balance, to maximize the requirements for traction, speed and efficiency in various working conditions such as light load, heavy load, flat road operation, slope operation, etc., reduce energy consumption and increase efficiency.
  • Figure 1 is a schematic diagram of the overall structure of a multi-speed variable speed electric drive axle according to the present invention
  • Figure 2 is a schematic structural diagram of the I-speed power transmission route of the multi-speed electric drive axle in the embodiment of the present invention
  • Figure 3 is a schematic structural diagram of the II gear power transmission route of the multi-speed electric drive axle in the embodiment of the present invention.
  • Figure 4 is a schematic structural diagram of the III-speed power transmission route of the multi-speed electric drive axle in the embodiment of the present invention.
  • Figure 5 is a schematic structural diagram of the IV gear power transmission route of the multi-speed electric drive axle in the embodiment of the present invention.
  • Figure 6 is a schematic structural diagram of the first sliding sleeve shifting mechanism in the multi-speed electric drive axle in the embodiment of the present invention.
  • Figure 7 is a schematic structural diagram of the second sliding sleeve shift mechanism in the multi-speed electric drive axle in the embodiment of the present invention.
  • connection should be understood in a broad sense.
  • connection or integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two components.
  • connection or integral connection
  • connection or integral connection
  • connection can be a mechanical connection or an electrical connection
  • it can be a direct connection or an indirect connection through an intermediate medium
  • it can be an internal connection between two components.
  • specific meanings of the above terms in the present invention can be understood on a case-by-case basis.
  • a multi-speed electric drive axle includes a drive assembly 1, a power coupling gear 2, a first gear transmission assembly 3, a differential 4, a first half shaft 5 and a second half shaft 6 , the drive assembly 1 is used to drive the differential 4.
  • the drive assembly 1 includes a first motor 7 and a first transmission mechanism 8 that is transmission connected to the first motor 7.
  • the power coupling gear 2 is located on the first half shaft 5 or the second half shaft.
  • the power coupling gear 2 is provided on the second half shaft 6, the first transmission mechanism 8 is transmission connected to the first gear transmission assembly 3 through the power coupling gear 2, and the first gear transmission assembly 3 is connected to the differential
  • the first gear transmission assembly 3 includes a second transmission mechanism 9 .
  • the driving assembly 1 drives the position of the differential 4, and is equipped with a motor and a transmission mechanism inside. At least one half shaft of the differential 4 is provided with a power coupling gear 2, which is connected to the transmission assembly through the power coupling gear 2 to drive the transmission.
  • the transmission component is also equipped with a transmission mechanism.
  • the innovative structural design layout of the transmission system effectively combines the two transmission modules at the front and rear of the axle housing through a coupling gear mechanism to form a multi-speed gear transmission system to achieve a variety of power.
  • the flow transfer mode matched with the motor, is applied to the electric drive axle assembly of commercial vehicles.
  • the first transmission mechanism 8 and the second transmission mechanism 9 both include a planetary gear mechanism 10 or two first gear pairs 11.
  • the driving assembly 1 includes a sliding sleeve shift mechanism.
  • the sliding sleeve shift mechanism Sleeved on the output shaft 13 of the driving assembly, the first transmission mechanism 8 is a planetary gear mechanism 10.
  • the first sliding sleeve shift mechanism 12 and the planet carrier transmission of the planetary gear mechanism 10 connection when the electric drive axle is in the high-speed mode, the first sliding sleeve shift mechanism 12 is drivingly connected to the central shaft of the planetary gear mechanism 10 .
  • the structural design and layout of the transmission assembly, gear pair and planetary gear mechanism 10 can enlarge the speed ratio range and realize a high-speed and low-torque motor drive scheme to reduce weight and hardware costs.
  • the transmission mechanisms at both ends are distributed on the axle housing.
  • the front and rear sides of the body make the weight on both sides of the axle housing more balanced and the stress on the load-bearing body is improved.
  • the first gear transmission assembly 3 includes a first intermediate shaft 14 and a first transmission shaft 15.
  • the second transmission mechanism 9 includes two first gear pairs 11, and the two gears of each first gear pair 11 are respectively provided at On the first intermediate shaft 14 and the first transmission shaft 15, the second transmission mechanism 9 includes a second sliding sleeve shift mechanism 16.
  • the sliding sleeve of the second sliding sleeve shift mechanism 16 is provided on the first transmission shaft 15.
  • the sliding sleeve shift mechanism 16 is used for transmission connection with one of the two first gear pairs 11.
  • At least one half shaft of the differential 4 is provided with a second gear pair 17.
  • the first intermediate shaft 14 is connected to the second gear pair 17 through the second gear pair 17.
  • the differential 4 is transmission connected.
  • the drive assembly 1 also includes a second intermediate shaft 18 and a second gear 19 provided on the second intermediate shaft 18.
  • the first gear 20 is provided on the output shaft 13 of the drive assembly.
  • the second gears 19 are respectively Mesh with the first gear 20 and the power coupling gear 2.
  • the first intermediate shaft 14 is provided with a third gear 21.
  • the first transmission shaft 15 is provided with a fourth gear 22 that meshes with the third gear 21.
  • the third gear 21 is also provided with The power coupling gear 2 meshes.
  • the drive assembly 1 and the first gear transmission assembly 3 are respectively located on opposite sides of the power coupling gear 2.
  • the drive assembly 1 includes a first motor 7 and a second motor 23.
  • the first motor 7 and a first transmission mechanism 8 transmission connection, the second motor 23 is transmission connection with the drive assembly output shaft 13.
  • the electric drive axle also includes a shift control unit electrically connected to the first sliding sleeve shift mechanism 12 and the second sliding sleeve shift mechanism 16.
  • the shift control unit is used to control the first sliding sleeve shift mechanism in the low speed mode.
  • the sliding sleeve of the gear mechanism 12 is drivingly connected to the planet carrier of the planetary gear mechanism 10.
  • the sliding sleeve of the first sliding sleeve shifting mechanism 12 is drivingly connected to the central shaft of the planetary gear mechanism 10.
  • the shift control unit also uses The sliding sleeve used to control the second sliding sleeve shifting mechanism 16 is drivingly connected to one of the two first gear pairs 11 .
  • variable speed electric drive axle including any of the above items is suitable for new energy vehicles.
  • FIG. 1-7 it includes a drive assembly 1, a power coupling gear 2, a first gear transmission assembly 3, a differential 4, a first half shaft 5 and a second half shaft 6.
  • the drive assembly 1 is used to drive the differential.
  • the drive assembly 1 includes a first motor 7 and a first transmission mechanism 8 that is transmission connected to the first motor 7.
  • the power coupling gear 2 is provided on the first half shaft 5 or the second half shaft 6.
  • the power coupling gear 2 is provided on the second half shaft 6.
  • the first transmission mechanism 8 is transmission connected to the first gear transmission assembly 3 through the power coupling gear 2.
  • the first gear transmission assembly 3 is transmission connection to the differential 4.
  • the first gear The transmission assembly 3 includes a second transmission mechanism 9.
  • the first transmission mechanism 8 and the second transmission mechanism 9 each include a planetary gear mechanism 10 or a plurality of first gear pairs 11.
  • the driving assembly 1 includes a sliding sleeve shifting mechanism.
  • the sliding sleeve shifting mechanism The sliding sleeve of the mechanism is arranged on the output shaft 13 of the drive assembly.
  • the first transmission mechanism 8 is a planetary gear mechanism 10.
  • the electric drive axle also includes a shift control unit electrically connected to the sliding sleeve shift mechanism.
  • the shift control unit also uses The sliding sleeve used to control the second sliding sleeve shifting mechanism 16 is drivingly connected to one of the two first gear pairs 11 .
  • the first sliding sleeve shift mechanism 12 is drivingly connected to the planet carrier of the planetary gear mechanism 10, and the shift control unit is used to control the The sliding sleeve of the first sliding sleeve shift mechanism 12 is drivingly connected to the planet carrier of the planetary gear mechanism 10; decelerating and increasing the torque input form a low-speed gear, forming I gear and II gear.
  • the first sliding sleeve shifting mechanism 12 when the electric drive axle is in the high-speed mode, the first sliding sleeve shifting mechanism 12 is drivingly connected to the central shaft of the planetary gear mechanism 10. In the high-speed mode, the first sliding sleeve shifting mechanism is controlled. The sliding sleeve of the mechanism 12 is drivingly connected to the central shaft of the planetary gear mechanism 10 to form a high-speed gear, forming III gear and IV gear; the shifter is connected to the shift fork, and the shifter is used to drive the shift fork to move. The first sliding sleeve shifting mechanism 12 switches between different gears.
  • the 2X2 four-speed transmission system enables the electric drive axle to achieve multiple power output modes.
  • the cargo loading capacity of commercial vehicles varies widely, the transportation mileage varies, and the transportation road conditions are diverse.
  • the requirements for vehicle speed and traction are also diverse. At the same time, they also require high operating efficiency to save energy and increase efficiency.
  • the design of multi-speed electric drive axles and electric vehicles should try to meet the diverse operating conditions of commercial vehicles in terms of space layout and performance requirements. For example, large traction is required when climbing hills and sufficient traction is needed; for example, transportation time needs to be reduced.
  • the required vehicle speed can be obtained and transportation efficiency improved; at the same time, operating efficiency can be improved as much as possible under various working conditions.
  • FIG. 6 An exemplary structural diagram of a sliding sleeve shift mechanism is shown in Figure 6; the sliding sleeve shift mechanism includes a sliding sleeve 25.
  • the sliding sleeve 25 is sleeved on the gear through splines.
  • One end of the shift fork is connected to The sliding sleeve 25 is connected so that the sliding sleeve 25 slides between the engaging teeth of the output shaft 13 of the drive assembly and the engaging teeth of the planet carrier of the planetary gear mechanism 10 .
  • the outer surface of the sliding sleeve 25 is provided with external teeth, and the inner surface is provided with internal teeth; the inner surface of the planetary gear mechanism 10 is provided with internal teeth, and the outer surface of the drive assembly output shaft 13 is provided with external teeth.
  • the second sliding sleeve shift mechanism 16 includes a sliding sleeve 25, which is sleeved on the shaft through splines, so that The sliding sleeve 25 slides between the engaging teeth of the gear and the engaging teeth of the gear.
  • the outer surface of the sliding sleeve 25 is provided with external teeth, and the inner surfaces of the gear and the gear are provided with internal teeth; when the sliding sleeve 25 slides to the position where transmission is required , the external teeth of the sliding sleeve 25 can mesh with the gear or the engaging teeth of the gear for power transmission.
  • axle housing should also have the structure and interface for installing brakes, brake chambers, mounting brackets and ABS sensor components;
  • the electric drive axle In order to meet the load-bearing function, the electric drive axle needs to be connected to the vehicle frame, and the electric drive axle housing should have a vehicle suspension system installation structure and interface.
  • the three transmission modules form a power coupling and transmission power.
  • Each module can be independent of each other or highly integrated.
  • the four-speed transmission setting optimizes and satisfies the needs of electric commercial vehicles for electric drive axles in terms of speed ratio and power flow mode to the greatest extent possible, and best meets the balanced needs of commercial vehicles for traction, vehicle speed, and high operating efficiency, which is especially beneficial for long-distance driving. Tow vehicle.
  • the input power may be a permanent magnet synchronous motor or a switched reluctance motor.
  • multi-speed transmission system of the present disclosure can be applied to the electric drive axle assembly of commercial vehicles, and can also be applied to the electric drive axles of other transportation vehicles with similar functions to electric commercial vehicles.
  • the electric drive axle of the multi-speed transmission system of the present disclosure can choose to set different specific speed ratios according to different vehicles, different working conditions and loads, so as to achieve the optimal power and torque transmission of the vehicle and meet the traction requirements of the vehicle. , speed and efficiency requirements to achieve the lowest vehicle energy consumption requirements.

Abstract

A multi-gear speed-change system electric drive axle for a new energy vehicle, comprising a driving assembly (1), a power coupling gear (2), a first gear transmission assembly (3), a differential (4), a first half shaft (5), and a second half shaft (6). The driving assembly (1) is used for driving the differential (4) and comprises a first motor (7) and a first speed-change mechanism (8) transmittingly connected to the first motor (7).

Description

一种多档变速电驱桥及电动汽车A multi-speed electric drive axle and electric vehicle 技术领域Technical field
本发明涉及车辆技术领域,特别涉及一种多档变速电驱桥及电动汽车。The invention relates to the field of vehicle technology, and in particular to a multi-speed electric drive axle and an electric vehicle.
背景技术Background technique
新能源车辆的多档变速系统电驱桥是一种汽车变速系统,变速系统是电驱桥的重要组成部分,变速系统主要任务是通过啮合齿轮传动,将来自驱动电机或其它设备的动力,通过齿轮啮合等机构,实现减速增扭或直驱的动力输出,从而驱动车辆或其它运输机械的运动和作业,使得车辆获得一定的速度,又能提供足够的牵引力,又有较高的效率,随着科技的不断发展,人们对于新能源车辆的多档变速系统电驱桥的制造工艺要求也越来越高。The multi-speed transmission system of new energy vehicles. The electric drive axle is a vehicle transmission system. The transmission system is an important part of the electric drive axle. The main task of the transmission system is to transfer the power from the drive motor or other equipment through meshing gear transmission. Mechanisms such as gear meshing can achieve deceleration and torque increase or direct drive power output, thereby driving the movement and operation of vehicles or other transportation machinery, allowing the vehicle to obtain a certain speed, provide sufficient traction, and have high efficiency. With the continuous development of science and technology, people have higher and higher requirements for the manufacturing process of electric drive axles of multi-speed transmission systems of new energy vehicles.
现有的新能源车辆的多档变速系统电驱桥在使用时存在一定的弊端,现在市场上大多数电驱桥变速系统都是单一速比,只能提供单一动力流模式,不能同时兼顾速度和牵引力,只有一个速比,只能有一个动力流,速比设定小一些,可获得要求的车速,但是爬坡的牵引力将不足;设置较大的速比,则导致车速较低,影响效率,而市场上现有的一些电驱桥配置两档变速系统,虽然能够提供两种动力流模式,但是对于路面条件多变、载荷多变的长途牵引车辆,只能满足一部分工况的高效率需求,还会出现许多工况下,不能兼顾车速、牵引力以及高效率,给人们的使用过程带来了一定的不利影响,为此,我们提出一种用于新能源车辆的多档变速系统电驱桥。There are certain drawbacks in the use of existing multi-gear transmission systems of electric drive axles for new energy vehicles. Most electric drive axle transmission systems on the market now have a single speed ratio, which can only provide a single power flow mode and cannot take into account speed at the same time. And traction, there is only one speed ratio, and only one power flow. If the speed ratio is set smaller, the required vehicle speed can be obtained, but the traction force for climbing will be insufficient; if a larger speed ratio is set, the vehicle speed will be lower and the impact will be affected. Efficiency, and some existing electric drive axles on the market are equipped with two-speed transmission systems. Although they can provide two power flow modes, they can only meet the high requirements of some working conditions for long-distance traction vehicles with changing road conditions and changing loads. Due to efficiency requirements, there will also be many working conditions where vehicle speed, traction and high efficiency cannot be taken into consideration, which has a certain adverse impact on people's use. For this reason, we propose a multi-speed transmission system for new energy vehicles. Electrically driven axle.
发明内容Contents of the invention
针对现有技术的不足,本发明提供了一种多档变速电驱桥及电动汽 车,变速系统创新的结构设计布局,通过耦合齿轮机构,将车桥桥壳前后的两个传动模块有效地结合,可以有效解决背景技术中的问题。In view of the shortcomings of the existing technology, the present invention provides a multi-speed electric drive axle and an electric vehicle. The transmission system has an innovative structural design layout and effectively combines the two transmission modules at the front and rear of the axle housing through a coupling gear mechanism. , which can effectively solve the problems in the background technology.
为实现上述目的,本发明采取的技术方案为:一种多档变速电驱桥,包括驱动组件、动力耦合齿轮、第一齿轮传动组件、差速器、第一半轴与第二半轴,所述驱动组件用于驱动所述差速器,所述驱动组件包括第一电机以及与所述第一电机传动连接的第一变速机构,所述动力耦合齿轮设在第一半轴或第二半轴上,所述第一变速机构通过所述动力耦合齿轮与所述第一齿轮传动组件传动连接,所述第一齿轮传动组件与所述差速器传动连接,所述第一齿轮传动组件包括第二变速机构。In order to achieve the above object, the technical solution adopted by the present invention is: a multi-speed electric drive axle, including a drive assembly, a power coupling gear, a first gear transmission assembly, a differential, a first half shaft and a second half shaft, The drive assembly is used to drive the differential. The drive assembly includes a first motor and a first transmission mechanism that is transmission connected to the first motor. The power coupling gear is provided on the first half shaft or the second half shaft. On the half shaft, the first transmission mechanism is drivingly connected to the first gear transmission assembly through the power coupling gear, and the first gear transmission assembly is drivingly connected to the differential. The first gear transmission assembly Includes second transmission mechanism.
作为本申请一种优选的技术方案,所述第一变速机构、第二变速机构均包括行星齿轮机构或多个第一齿轮副。As a preferred technical solution of the present application, the first transmission mechanism and the second transmission mechanism each include a planetary gear mechanism or a plurality of first gear pairs.
作为本申请一种优选的技术方案,所述驱动组件包括滑套换档机构,所述滑套换档机构的滑动套设在所述驱动组件的输出轴上,所述第一变速机构为行星齿轮机构;As a preferred technical solution of the present application, the driving assembly includes a sliding sleeve shifting mechanism, the sliding sleeve of the sliding sleeve shifting mechanism is provided on the output shaft of the driving assembly, and the first transmission mechanism is a planetary gear shifting mechanism. gear mechanism;
当所述电驱桥处在低速模式,所述第一滑套换档机构与所述行星齿轮机构的行星架传动连接;When the electric drive axle is in the low-speed mode, the first sliding sleeve shift mechanism is drivingly connected to the planet carrier of the planetary gear mechanism;
当所述电驱桥处在高速模式,所述第一滑套换档机构与所述行星齿轮机构的中心轴传动连接。When the electric drive axle is in the high-speed mode, the first sliding sleeve shift mechanism is drivingly connected to the central shaft of the planetary gear mechanism.
作为本申请一种优选的技术方案,所述第一齿轮传动组件包括第一中间轴与第一传动轴,所述第二变速机构包括两个第一齿轮副,每个所述第一齿轮副的两个齿轮分别设在所述第一中间轴与第一传动轴上;As a preferred technical solution of the present application, the first gear transmission assembly includes a first intermediate shaft and a first transmission shaft, and the second transmission mechanism includes two first gear pairs, each of the first gear pairs The two gears are respectively provided on the first intermediate shaft and the first transmission shaft;
所述第二变速机构包括第二滑套换档机构,所述第二滑套换档机构的滑动套设在所述第一传动轴上,所述第二滑套换档机构用于与两个所述第一齿轮副中的一个传动连接;The second speed change mechanism includes a second sliding sleeve shift mechanism, the sliding sleeve of the second sliding sleeve shift mechanism is provided on the first transmission shaft, and the second sliding sleeve shift mechanism is used to communicate with both sides. A transmission connection in one of the first gear pairs;
所述差速器上至少一个半轴设置第二齿轮副,所述第一中间轴通过第二齿轮副与所述差速器传动连接。At least one half shaft of the differential is provided with a second gear pair, and the first intermediate shaft is drivingly connected to the differential through the second gear pair.
作为本申请一种优选的技术方案,所述驱动组件还包括第二中间轴和设在所述第二中间轴上的第二齿轮,所述驱动组件输出轴上设有第一齿轮,所述第二齿轮分别与所述第一齿轮和所述动力耦合齿轮啮合,所述第一中间轴设有第三齿轮,所述第一传动轴上设有与所述第三齿轮啮合的第四齿轮,所述第三齿轮还与所述动力耦合齿轮啮合。As a preferred technical solution of the present application, the driving assembly further includes a second intermediate shaft and a second gear provided on the second intermediate shaft, the output shaft of the driving assembly is provided with a first gear, and the The second gear meshes with the first gear and the power coupling gear respectively, the first intermediate shaft is provided with a third gear, and the first transmission shaft is provided with a fourth gear that meshes with the third gear. , the third gear is also meshed with the power coupling gear.
作为本申请一种优选的技术方案,所述驱动组件和所述第一齿轮传动组件分别设在所述动力耦合齿轮的相对侧。As a preferred technical solution of the present application, the driving assembly and the first gear transmission assembly are respectively provided on opposite sides of the power coupling gear.
作为本申请一种优选的技术方案,所述驱动组件包括第一电机与第二电机,所述第一电机与所述第一变速机构传动连接,所述第二电机与 所述驱动组件输出轴传动连接。As a preferred technical solution of the present application, the driving assembly includes a first motor and a second motor, the first motor is drivingly connected to the first transmission mechanism, and the second motor is connected to the output shaft of the driving assembly. Transmission connection.
作为本申请一种优选的技术方案,所述电驱桥还包括与所述第一滑套换档机构和第二滑套换档机构电连接的换挡控制单元,所述换挡控制单元用于在所述低速模式,控制所述第一滑套换档机构的滑套与所述行星齿轮机构的行星架传动连接,在所述高速模式,控制所述第一滑套换档机构的滑套与所述行星齿轮机构的中心轴传动连接,所述换挡控制单元还用于控制所述第二滑套换档机构的滑套与两个所述第一齿轮副中的一个传动连接。As a preferred technical solution of the present application, the electric drive axle further includes a shift control unit electrically connected to the first sliding sleeve shift mechanism and the second sliding sleeve shift mechanism. The shift control unit uses In the low speed mode, the sliding sleeve of the first sliding sleeve shift mechanism is controlled to be drivingly connected to the planet carrier of the planetary gear mechanism; in the high speed mode, the sliding sleeve of the first sliding sleeve shift mechanism is controlled. The sleeve is transmission connected with the central shaft of the planetary gear mechanism, and the shift control unit is also used to control the sliding sleeve of the second sliding sleeve shift mechanism to be transmission connected with one of the two first gear pairs.
作为本申请一种优选的技术方案,包括上述任一项所述的多档变速电驱桥均适用于电动汽车。As a preferred technical solution of the present application, any of the above-mentioned multi-speed electric drive axles are applicable to electric vehicles.
与现有技术相比,本发明提供了一种多档变速电驱桥及电动汽车,具备以下有益效果:该多档变速电驱桥及电动汽车,可使电动汽车获得最优化的车速、牵引力以及效率平衡,最大限度地满足车辆轻载、重载,平路运行、坡道运行等各种工况对牵引力、速度及效率的要求,降低能耗、增加效益。Compared with the existing technology, the present invention provides a multi-speed variable speed electric drive axle and an electric vehicle, which have the following beneficial effects: the multi-speed variable speed electric drive axle and the electric vehicle can enable the electric vehicle to obtain optimized vehicle speed and traction force And efficiency balance, to maximize the requirements for traction, speed and efficiency in various working conditions such as light load, heavy load, flat road operation, slope operation, etc., reduce energy consumption and increase efficiency.
附图说明Description of drawings
图1为本发明一种多档变速电驱桥的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of a multi-speed variable speed electric drive axle according to the present invention;
图2为本发明实施例中的多档变速电驱桥中I档动力传递路线的结构示意图;Figure 2 is a schematic structural diagram of the I-speed power transmission route of the multi-speed electric drive axle in the embodiment of the present invention;
图3为本发明实施例中的多档变速电驱桥中II档动力传递路线的结构示意图;Figure 3 is a schematic structural diagram of the II gear power transmission route of the multi-speed electric drive axle in the embodiment of the present invention;
图4为本发明实施例中的多档变速电驱桥中III档动力传递路线的结构示意图;Figure 4 is a schematic structural diagram of the III-speed power transmission route of the multi-speed electric drive axle in the embodiment of the present invention;
图5为本发明实施例中的多档变速电驱桥中IV档动力传递路线的结构示意图;Figure 5 is a schematic structural diagram of the IV gear power transmission route of the multi-speed electric drive axle in the embodiment of the present invention;
图6为本发明实施例中的多档变速电驱桥中第一滑套换档机构的结构示意图。Figure 6 is a schematic structural diagram of the first sliding sleeve shifting mechanism in the multi-speed electric drive axle in the embodiment of the present invention.
图7为本发明本发明实施例中的多档变速电驱桥中第二滑套换档机构的结构示意图。Figure 7 is a schematic structural diagram of the second sliding sleeve shift mechanism in the multi-speed electric drive axle in the embodiment of the present invention.
附图标记说明:1、驱动组件;2、动力耦合齿轮;3、第一齿轮传动组件;4、差速器;5、第一半轴;6、第二半轴;7、第一电机;8、第一 变速机构;9、第二变速机构;10、行星齿轮机构;11、第一齿轮副;12、第一滑套换档机构;13、驱动组件输出轴;14、第一中间轴;15、第一传动轴;16、第二滑套换档机构;17、第二齿轮副;18、第二中间轴;19、第二齿轮;20、第一齿轮;21、第三齿轮;22、第四齿轮;23、第二电机;24、换挡拔叉;25、滑套。Explanation of reference signs: 1. Drive component; 2. Power coupling gear; 3. First gear transmission component; 4. Differential; 5. First half-shaft; 6. Second half-shaft; 7. First motor; 8. First transmission mechanism; 9. Second transmission mechanism; 10. Planetary gear mechanism; 11. First gear pair; 12. First sliding sleeve shift mechanism; 13. Drive assembly output shaft; 14. First intermediate shaft ; 15. The first transmission shaft; 16. The second sliding sleeve shifting mechanism; 17. The second gear pair; 18. The second intermediate shaft; 19. The second gear; 20. The first gear; 21. The third gear; 22. Fourth gear; 23. Second motor; 24. Shift fork; 25. Sliding sleeve.
具体实施方式Detailed ways
下面将结合附图和具体实施方式对本发明的技术方案进行清楚、完整地描述,但是本领域技术人员将会理解,下列所描述的实施例是本发明一部分实施例,而不是全部的实施例,仅用于说明本发明,而不应视为限制本发明的范围。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings and specific implementation modes. However, those skilled in the art will understand that the following described embodiments are some of the embodiments of the present invention, rather than all of them. They are only used to illustrate the invention and should not be construed as limiting the scope of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention. If the specific conditions are not specified in the examples, the conditions should be carried out according to the conventional conditions or the conditions recommended by the manufacturer. If the manufacturer of the reagents or instruments used is not indicated, they are all conventional products that can be purchased commercially.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description. It does not indicate or imply that the device or element referred to must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limitations of the invention. Furthermore, the terms “first”, “second” and “third” are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述 术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise clearly stated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. Connection, or integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood on a case-by-case basis.
如图1-7所示,一种多档变速电驱桥,包括驱动组件1、动力耦合齿轮2、第一齿轮传动组件3、差速器4、第一半轴5与第二半轴6,驱动组件1用于驱动差速器4,驱动组件1包括第一电机7以及与第一电机7传动连接的第一变速机构8,动力耦合齿轮2设在第一半轴5或第二半轴6上,本实施例中,动力耦合齿轮2设在第二半轴6上,第一变速机构8通过动力耦合齿轮2与第一齿轮传动组件3传动连接,第一齿轮传动组件3与差速器4传动连接,第一齿轮传动组件3包括第二变速机构9。As shown in Figure 1-7, a multi-speed electric drive axle includes a drive assembly 1, a power coupling gear 2, a first gear transmission assembly 3, a differential 4, a first half shaft 5 and a second half shaft 6 , the drive assembly 1 is used to drive the differential 4. The drive assembly 1 includes a first motor 7 and a first transmission mechanism 8 that is transmission connected to the first motor 7. The power coupling gear 2 is located on the first half shaft 5 or the second half shaft. On the shaft 6, in this embodiment, the power coupling gear 2 is provided on the second half shaft 6, the first transmission mechanism 8 is transmission connected to the first gear transmission assembly 3 through the power coupling gear 2, and the first gear transmission assembly 3 is connected to the differential The first gear transmission assembly 3 includes a second transmission mechanism 9 .
驱动组件1驱动差速器4的位置,并在内部设置电机以及变速机构,差速器4上至少一个半轴设置动力耦合齿轮2,通过动力耦合齿轮2与传动组件进行连接,带动传动驱动,且在传动组件同样设置变速机构,变速系统创新的结构设计布局,通过耦合齿轮机构,将车桥桥壳前后的两个传动模块有效地结合,组成多档位的齿轮传动系统,实现多种动力流传递模式,和电机相配合,应用于商用车电驱桥总成。The driving assembly 1 drives the position of the differential 4, and is equipped with a motor and a transmission mechanism inside. At least one half shaft of the differential 4 is provided with a power coupling gear 2, which is connected to the transmission assembly through the power coupling gear 2 to drive the transmission. The transmission component is also equipped with a transmission mechanism. The innovative structural design layout of the transmission system effectively combines the two transmission modules at the front and rear of the axle housing through a coupling gear mechanism to form a multi-speed gear transmission system to achieve a variety of power. The flow transfer mode, matched with the motor, is applied to the electric drive axle assembly of commercial vehicles.
具体到该实施例中,第一变速机构8、第二变速机构9均包括行星齿轮机构10或两个第一齿轮副11,驱动组件1包括滑套换档机构,滑套换档机构的滑动套设在所述驱动组件的输出轴13上,第一变速机构8为行星齿轮机构10,当电驱桥处在低速模式,第一滑套换档机构12与行星齿轮机构10的行星架传动连接,当电驱桥处在高速模式,第一滑套换档机构12与行星齿轮机构10的中心轴传动连接。Specifically in this embodiment, the first transmission mechanism 8 and the second transmission mechanism 9 both include a planetary gear mechanism 10 or two first gear pairs 11. The driving assembly 1 includes a sliding sleeve shift mechanism. The sliding sleeve shift mechanism Sleeved on the output shaft 13 of the driving assembly, the first transmission mechanism 8 is a planetary gear mechanism 10. When the electric drive axle is in the low speed mode, the first sliding sleeve shift mechanism 12 and the planet carrier transmission of the planetary gear mechanism 10 connection, when the electric drive axle is in the high-speed mode, the first sliding sleeve shift mechanism 12 is drivingly connected to the central shaft of the planetary gear mechanism 10 .
传动组件、齿轮副和行星齿轮机构10相结合的结构设计布局,可以放大速比范围,实现高速低扭电机驱动方案,以减轻重量,降低硬件成本,将两端变速机构分布布置在车桥壳体前后两侧,使得车桥桥壳两侧重量比较均衡,承载体受力得到改善。The structural design and layout of the transmission assembly, gear pair and planetary gear mechanism 10 can enlarge the speed ratio range and realize a high-speed and low-torque motor drive scheme to reduce weight and hardware costs. The transmission mechanisms at both ends are distributed on the axle housing. The front and rear sides of the body make the weight on both sides of the axle housing more balanced and the stress on the load-bearing body is improved.
进一步的,第一齿轮传动组件3包括第一中间轴14与第一传动轴15,第二变速机构9包括两个第一齿轮副11,每个第一齿轮副11的两个齿轮分别设在第一中间轴14与第一传动轴15上,第二变速机构9包括第二滑套换档机构16,第二滑套换档机构16的滑动套设在第一传动轴15上,第二滑套换档机构16用于与两个第一齿轮副11中的一个传动连接,差速器4上至少一个半轴设置第二齿轮副17,第一中间轴14通过第二齿轮副17与差速器4传动连接,驱动组件1还包括第二中间轴18和设在第二中间轴18上的第二齿轮19,驱动组件输出轴13上设有第一齿轮20, 第二齿轮19分别与第一齿轮20和动力耦合齿轮2啮合,第一中间轴14设有第三齿轮21,第一传动轴15上设有与第三齿轮21啮合的第四齿轮22,第三齿轮21还与动力耦合齿轮2啮合,驱动组件1和第一齿轮传动组件3分别设在动力耦合齿轮2的相对侧,驱动组件1包括第一电机7与第二电机23,第一电机7与第一变速机构8传动连接,第二电机23与驱动组件输出轴13传动连接。Further, the first gear transmission assembly 3 includes a first intermediate shaft 14 and a first transmission shaft 15. The second transmission mechanism 9 includes two first gear pairs 11, and the two gears of each first gear pair 11 are respectively provided at On the first intermediate shaft 14 and the first transmission shaft 15, the second transmission mechanism 9 includes a second sliding sleeve shift mechanism 16. The sliding sleeve of the second sliding sleeve shift mechanism 16 is provided on the first transmission shaft 15. The sliding sleeve shift mechanism 16 is used for transmission connection with one of the two first gear pairs 11. At least one half shaft of the differential 4 is provided with a second gear pair 17. The first intermediate shaft 14 is connected to the second gear pair 17 through the second gear pair 17. The differential 4 is transmission connected. The drive assembly 1 also includes a second intermediate shaft 18 and a second gear 19 provided on the second intermediate shaft 18. The first gear 20 is provided on the output shaft 13 of the drive assembly. The second gears 19 are respectively Mesh with the first gear 20 and the power coupling gear 2. The first intermediate shaft 14 is provided with a third gear 21. The first transmission shaft 15 is provided with a fourth gear 22 that meshes with the third gear 21. The third gear 21 is also provided with The power coupling gear 2 meshes. The drive assembly 1 and the first gear transmission assembly 3 are respectively located on opposite sides of the power coupling gear 2. The drive assembly 1 includes a first motor 7 and a second motor 23. The first motor 7 and a first transmission mechanism 8 transmission connection, the second motor 23 is transmission connection with the drive assembly output shaft 13.
组成多档位的齿轮传动系统,实现多种动力流传递模式,和电机相配合,应用于商用车电驱桥总成,可使电动商用车辆获得最优化的车速、牵引力以及效率平衡,最大限度地满足车辆轻载、重载,平路运行、坡道运行等各种工况对牵引力、速度及效率的要求,降低能耗、增加效益。It forms a multi-gear gear transmission system to realize multiple power flow transmission modes. When matched with the motor, it is applied to the electric drive axle assembly of commercial vehicles, which can enable electric commercial vehicles to obtain the optimal balance of speed, traction and efficiency to the maximum extent. It can fully meet the requirements for traction, speed and efficiency of various working conditions such as light load, heavy load, flat road operation, slope operation, etc., reduce energy consumption and increase efficiency.
进一步的,电驱桥还包括与第一滑套换档机构12和第二滑套换档机构16电连接的换挡控制单元,换挡控制单元用于在低速模式,控制第一滑套换档机构12的滑套与行星齿轮机构10的行星架传动连接,在高速模式,控制第一滑套换档机构12的滑套与行星齿轮机构10的中心轴传动连接,换挡控制单元还用于控制第二滑套换档机构16的滑套与两个第一齿轮副11中的一个传动连接。Further, the electric drive axle also includes a shift control unit electrically connected to the first sliding sleeve shift mechanism 12 and the second sliding sleeve shift mechanism 16. The shift control unit is used to control the first sliding sleeve shift mechanism in the low speed mode. The sliding sleeve of the gear mechanism 12 is drivingly connected to the planet carrier of the planetary gear mechanism 10. In the high-speed mode, the sliding sleeve of the first sliding sleeve shifting mechanism 12 is drivingly connected to the central shaft of the planetary gear mechanism 10. The shift control unit also uses The sliding sleeve used to control the second sliding sleeve shifting mechanism 16 is drivingly connected to one of the two first gear pairs 11 .
进一步的,包括上述任一项的变速电驱桥均适用于新能源车辆。Furthermore, the variable speed electric drive axle including any of the above items is suitable for new energy vehicles.
实施例:Example:
如图1-7所示,包括驱动组件1、动力耦合齿轮2、第一齿轮传动组件3、差速器4、第一半轴5与第二半轴6,驱动组件1用于驱动差速器4,驱动组件1包括第一电机7以及与第一电机7传动连接的第一变速机构8,动力耦合齿轮2设在第一半轴5或第二半轴6上,本实施例中,动力耦合齿轮2设在第二半轴6上,第一变速机构8通过动力耦合齿轮2与第一齿轮传动组件3传动连接,第一齿轮传动组件3与差速器4传动连接,第一齿轮传动组件3包括第二变速机构9,第一变速机构8、第二变速机构9均包括行星齿轮机构10或多个第一齿轮副11,驱动组件1包括滑套换档机构,滑套换档机构的滑动套设在驱动组件的输出轴13上,第一变速机构8为行星齿轮机构10,电驱桥还包括与滑套换档机构电连接的换挡控制单元,换挡控制单元还用于控制第二滑套换档机构16的滑套与两个第一齿轮副11中的一个传动连接。As shown in Figure 1-7, it includes a drive assembly 1, a power coupling gear 2, a first gear transmission assembly 3, a differential 4, a first half shaft 5 and a second half shaft 6. The drive assembly 1 is used to drive the differential. The drive assembly 1 includes a first motor 7 and a first transmission mechanism 8 that is transmission connected to the first motor 7. The power coupling gear 2 is provided on the first half shaft 5 or the second half shaft 6. In this embodiment, The power coupling gear 2 is provided on the second half shaft 6. The first transmission mechanism 8 is transmission connected to the first gear transmission assembly 3 through the power coupling gear 2. The first gear transmission assembly 3 is transmission connection to the differential 4. The first gear The transmission assembly 3 includes a second transmission mechanism 9. The first transmission mechanism 8 and the second transmission mechanism 9 each include a planetary gear mechanism 10 or a plurality of first gear pairs 11. The driving assembly 1 includes a sliding sleeve shifting mechanism. The sliding sleeve shifting mechanism The sliding sleeve of the mechanism is arranged on the output shaft 13 of the drive assembly. The first transmission mechanism 8 is a planetary gear mechanism 10. The electric drive axle also includes a shift control unit electrically connected to the sliding sleeve shift mechanism. The shift control unit also uses The sliding sleeve used to control the second sliding sleeve shifting mechanism 16 is drivingly connected to one of the two first gear pairs 11 .
1.如图2-3所示,当电驱桥处在低速模式时,第一滑套换档机构12与行星齿轮机构10的行星架传动连接,换挡控制单元用于在低速模式,控制第一滑套换档机构12的滑套与行星齿轮机构10的行星架传动连接;减速增扭输入,形成低速档位,组成I档和II档,1. As shown in Figure 2-3, when the electric drive axle is in the low-speed mode, the first sliding sleeve shift mechanism 12 is drivingly connected to the planet carrier of the planetary gear mechanism 10, and the shift control unit is used to control the The sliding sleeve of the first sliding sleeve shift mechanism 12 is drivingly connected to the planet carrier of the planetary gear mechanism 10; decelerating and increasing the torque input form a low-speed gear, forming I gear and II gear.
2.如图4-5所示,当电驱桥处在高速模式时,第一滑套换档机构12与行星齿轮机构10的中心轴传动连接,在高速模式,控制第一滑套换档机构12的滑套与行星齿轮机构10的中心轴传动连接,形成高速档位,形成III档和IV档;换档器与换档拨叉连接,采用换挡器驱动换档拨叉运动,带动第一滑套换档机构12在不同档位之间切换。2. As shown in Figure 4-5, when the electric drive axle is in the high-speed mode, the first sliding sleeve shifting mechanism 12 is drivingly connected to the central shaft of the planetary gear mechanism 10. In the high-speed mode, the first sliding sleeve shifting mechanism is controlled. The sliding sleeve of the mechanism 12 is drivingly connected to the central shaft of the planetary gear mechanism 10 to form a high-speed gear, forming III gear and IV gear; the shifter is connected to the shift fork, and the shifter is used to drive the shift fork to move. The first sliding sleeve shifting mechanism 12 switches between different gears.
实现2X2的四档传动系统,使得电驱桥可以实现多种动力输出模式。The 2X2 four-speed transmission system enables the electric drive axle to achieve multiple power output modes.
商用车的货物装载量变化范围宽广,运输里程长短不一,运输路况多样,对车速、牵引力的需求也就多种多样的同时,也要求高的运行效率,以节能增效。多档变速电驱桥及电动汽车的设计尽量在空间布置、性能需求方面满足商用车多样化的运行工况要求,比如爬坡时需要大的牵引力,能够提供足够的牵引力;比如需要减少运输时间时,能够获得需求的车速,提高运输效率;同时,在各种工况下,尽最大可能提高运行效率。这就需要电驱桥及其变速系统的结构设置简洁合理、档位数的设置合适、速比的选取要充分合理,以应对不同运输工况对牵引力和车速的要求,同时高效运行,以减少能量消耗。The cargo loading capacity of commercial vehicles varies widely, the transportation mileage varies, and the transportation road conditions are diverse. The requirements for vehicle speed and traction are also diverse. At the same time, they also require high operating efficiency to save energy and increase efficiency. The design of multi-speed electric drive axles and electric vehicles should try to meet the diverse operating conditions of commercial vehicles in terms of space layout and performance requirements. For example, large traction is required when climbing hills and sufficient traction is needed; for example, transportation time needs to be reduced. At the same time, the required vehicle speed can be obtained and transportation efficiency improved; at the same time, operating efficiency can be improved as much as possible under various working conditions. This requires that the structure of the electric drive axle and its transmission system be simple and reasonable, the number of gears should be appropriately set, and the selection of the speed ratio should be fully reasonable to cope with the requirements for traction and vehicle speed under different transportation conditions, and at the same time operate efficiently to reduce energy consumption.
如图6所示的滑套式换档机构的一种示例性结构示意图;滑套式换档机构包括滑套25,滑套25通过花键套设在齿轮上,换档拨叉的一端与滑套25连接,使滑套25在驱动组件输出轴13的接合齿和行星齿轮机构10的行星架的接合齿之间滑动。滑套25的外部表面设有外齿,内部表面设有内齿;行星齿轮机构10的内表面设有内齿,驱动组件输出轴13外表面上设有外齿,当滑套25滑动到需要传动的位置时,滑套25的外齿或内齿可以与行星齿轮机构10或驱动组件输出轴13接合齿啮合进行动力传动。An exemplary structural diagram of a sliding sleeve shift mechanism is shown in Figure 6; the sliding sleeve shift mechanism includes a sliding sleeve 25. The sliding sleeve 25 is sleeved on the gear through splines. One end of the shift fork is connected to The sliding sleeve 25 is connected so that the sliding sleeve 25 slides between the engaging teeth of the output shaft 13 of the drive assembly and the engaging teeth of the planet carrier of the planetary gear mechanism 10 . The outer surface of the sliding sleeve 25 is provided with external teeth, and the inner surface is provided with internal teeth; the inner surface of the planetary gear mechanism 10 is provided with internal teeth, and the outer surface of the drive assembly output shaft 13 is provided with external teeth. When the sliding sleeve 25 slides to the required In the transmission position, the external or internal teeth of the sliding sleeve 25 can mesh with the engagement teeth of the planetary gear mechanism 10 or the drive assembly output shaft 13 for power transmission.
可选的,参见图7所示的滑套式换档机构的一种示例性结构示意图;第二滑套换档机构16包括滑套25,滑套25通过花键套设在轴上,使滑套25在齿轮的接合齿和齿轮的接合齿之间滑动,滑套25的外部表面设有外齿,齿轮和齿轮的内表面设有内齿;当滑套25滑动到需要传动的位置时,滑套25的外齿可以与齿轮或齿轮的接合齿啮合进行动力传动。Optionally, refer to an exemplary structural diagram of a sliding sleeve shift mechanism shown in Figure 7; the second sliding sleeve shift mechanism 16 includes a sliding sleeve 25, which is sleeved on the shaft through splines, so that The sliding sleeve 25 slides between the engaging teeth of the gear and the engaging teeth of the gear. The outer surface of the sliding sleeve 25 is provided with external teeth, and the inner surfaces of the gear and the gear are provided with internal teeth; when the sliding sleeve 25 slides to the position where transmission is required , the external teeth of the sliding sleeve 25 can mesh with the gear or the engaging teeth of the gear for power transmission.
为满足行程和驻车制动的功能,车桥桥壳还应具有安装制动器、制动气室、安装支架以及ABS传感器组件的结构及接口;In order to meet the functions of stroke and parking brake, the axle housing should also have the structure and interface for installing brakes, brake chambers, mounting brackets and ABS sensor components;
为满足承载的功能,电驱桥需要与车架连接,电驱桥桥壳应具有车辆悬架系统安装结构和接口。In order to meet the load-bearing function, the electric drive axle needs to be connected to the vehicle frame, and the electric drive axle housing should have a vehicle suspension system installation structure and interface.
由上可知,本公开的多档变速系统电驱桥的变速系统采用2X2=4的四档设计,三个传动模块形成动力耦合,传动动力,各模块可以相互独立,也可以高度集成。四档变速传动设置,最大可能地优化满足电动商用车电驱桥对速比、动力流模式的需求,最大限度地满足商用车对牵引力、车速、运行高效率的均衡需求,尤其有利于对长途牵引车辆。It can be seen from the above that the transmission system of the electric drive axle of the multi-speed transmission system of the present disclosure adopts a 2X2=4 four-speed design. The three transmission modules form a power coupling and transmission power. Each module can be independent of each other or highly integrated. The four-speed transmission setting optimizes and satisfies the needs of electric commercial vehicles for electric drive axles in terms of speed ratio and power flow mode to the greatest extent possible, and best meets the balanced needs of commercial vehicles for traction, vehicle speed, and high operating efficiency, which is especially beneficial for long-distance driving. Tow vehicle.
在本公开的一个实施方式中,输入动力可以是为永磁同步电机或开关磁阻电机。In one embodiment of the present disclosure, the input power may be a permanent magnet synchronous motor or a switched reluctance motor.
需要说明的是,本公开的多档变速系统可以应用在商用车电驱桥总成,也可以应用在其他与电动商用车功能类似的运输车辆的电驱桥。It should be noted that the multi-speed transmission system of the present disclosure can be applied to the electric drive axle assembly of commercial vehicles, and can also be applied to the electric drive axles of other transportation vehicles with similar functions to electric commercial vehicles.
综上,本公开的多档变速系统电驱桥可以根据不同的车辆、不同的工况和载荷,可以选择设置不同的具体速比,以实现车辆最优化的功率、扭矩传递,满足车辆对牵引力、速度及效率的要求,实现最低的车辆能 量消耗要求。In summary, the electric drive axle of the multi-speed transmission system of the present disclosure can choose to set different specific speed ratios according to different vehicles, different working conditions and loads, so as to achieve the optimal power and torque transmission of the vehicle and meet the traction requirements of the vehicle. , speed and efficiency requirements to achieve the lowest vehicle energy consumption requirements.
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have other aspects. Various changes and modifications are possible, which fall within the scope of the claimed invention.

Claims (9)

  1. 一种多档变速电驱桥,其特征在于:包括驱动组件(1)、动力耦合齿轮(2)、第一齿轮传动组件(3)、差速器(4)、第一半轴(5)与第二半轴(6),所述驱动组件(1)用于驱动所述差速器(4),所述驱动组件(1)包括第一电机(7)以及与所述第一电机(7)传动连接的第一变速机构(8),所述动力耦合齿轮(2)套设在第一半轴(5)或第二半轴(6)上,所述第一变速机构(8)通过所述动力耦合齿轮(2)与所述第一齿轮传动组件(3)传动连接,所述第一齿轮传动组件(3)与所述差速器(4)传动连接,所述第一齿轮传动组件(3)包括第二变速机构(9)。A multi-speed electric drive axle, characterized by: including a drive assembly (1), a power coupling gear (2), a first gear transmission assembly (3), a differential (4), and a first half shaft (5) With the second half shaft (6), the driving assembly (1) is used to drive the differential (4). The driving assembly (1) includes a first electric motor (7) and an electric motor (7) connected to the first electric motor (7). 7) The first transmission mechanism (8) of transmission connection, the power coupling gear (2) is sleeved on the first half shaft (5) or the second half shaft (6), the first transmission mechanism (8) The power coupling gear (2) is drivingly connected to the first gear transmission assembly (3), the first gear transmission assembly (3) is drivingly connected to the differential (4), and the first gear The transmission assembly (3) includes a second speed change mechanism (9).
  2. 根据权利要求1所述的多档变速电驱桥,其特征在于:所述第一变速机构(8)、第二变速机构(9)均包括行星齿轮机构(10)或多个第一齿轮副(11)。The multi-speed electric drive axle according to claim 1, characterized in that: the first transmission mechanism (8) and the second transmission mechanism (9) each include a planetary gear mechanism (10) or a plurality of first gear pairs. (11).
  3. 根据权利要求1所述的多档变速电驱桥,其特征在于:所述驱动组件(1)包括第一滑套换档机构(12),所述第一滑套换档机构(12)的滑动套设在所述驱动组件的输出轴(13)上,所述第一变速机构(8)为行星齿轮机构(10);The multi-speed electric drive axle according to claim 1, characterized in that: the drive assembly (1) includes a first sliding sleeve shift mechanism (12), and the first sliding sleeve shift mechanism (12) The sliding sleeve is provided on the output shaft (13) of the driving assembly, and the first transmission mechanism (8) is a planetary gear mechanism (10);
    当所述电驱桥处在低速模式,所述第一滑套换档机构(12)与所述行星齿轮机构(10)的行星架传动连接;When the electric drive axle is in the low-speed mode, the first sliding sleeve shift mechanism (12) is drivingly connected to the planet carrier of the planetary gear mechanism (10);
    当所述电驱桥处在高速模式,所述第一滑套换档机构(12)与所述行星齿轮机构(10)的中心轴传动连接。When the electric drive axle is in the high-speed mode, the first sliding sleeve shift mechanism (12) is drivingly connected to the central shaft of the planetary gear mechanism (10).
  4. 根据权利要求1所述的多档变速电驱桥,其特征在于:所述第一齿轮传动组件(3)包括第一中间轴(14)与第一传动轴(15),所述第二变速机构(9)包括两个第一齿轮副(11),每个所述第一齿轮副(11)的两个齿轮分别设在所述第一中间轴(14)与第一传动轴(15)上;The multi-speed electric drive axle according to claim 1, characterized in that: the first gear transmission assembly (3) includes a first intermediate shaft (14) and a first transmission shaft (15), and the second speed change The mechanism (9) includes two first gear pairs (11). The two gears of each first gear pair (11) are respectively provided on the first intermediate shaft (14) and the first transmission shaft (15). superior;
    所述第二变速机构(9)包括第二滑套换档机构(16),所述第二滑套换档机构(16)的滑动套设在所述第一传动轴(15)上,所述第二滑套换档机构(16)用于与两个所述第一齿轮副(11)中的一个传动连接;The second speed change mechanism (9) includes a second sliding sleeve shift mechanism (16). The sliding sleeve of the second sliding sleeve shift mechanism (16) is provided on the first transmission shaft (15). The second sliding sleeve shifting mechanism (16) is used for transmission connection with one of the two first gear pairs (11);
    所述差速器(4)上至少一个半轴设置第二齿轮副(17),所述第一中间轴(14)通过第二齿轮副(17)与所述差速器(4)传动连接。At least one half shaft of the differential (4) is provided with a second gear pair (17), and the first intermediate shaft (14) is drivingly connected to the differential (4) through the second gear pair (17). .
  5. 根据权利要求4所述的多档变速电驱桥,其特征在于:所述驱动组件(1)还包括第二中间轴(18)和设在所述第二中间轴(18)上的第二齿轮(19),所述驱动组件(1)的输出轴(13)上设有第一齿轮(20), 所述第二齿轮(19)分别与所述第一齿轮(20)和所述动力耦合齿轮(2)啮合,所述第一中间轴(14)设有第三齿轮(21),所述第一传动轴(15)上设有与所述第三齿轮(21)啮合的第四齿轮(22),所述第三齿轮(21)还与所述动力耦合齿轮(2)啮合。The multi-speed electric drive axle according to claim 4, characterized in that: the drive assembly (1) further includes a second intermediate shaft (18) and a second intermediate shaft (18) provided on the second intermediate shaft (18). Gear (19), a first gear (20) is provided on the output shaft (13) of the driving assembly (1), and the second gear (19) is connected to the first gear (20) and the power respectively. The coupling gear (2) meshes, the first intermediate shaft (14) is provided with a third gear (21), and the first transmission shaft (15) is provided with a fourth gear meshing with the third gear (21). Gear (22), the third gear (21) is also meshed with the power coupling gear (2).
  6. 根据权利要求1所述的多档变速电驱桥,其特征在于:所述驱动组件(1)和所述第一齿轮传动组件(3)分别设在所述动力耦合齿轮(2)的相对侧。The multi-speed electric drive axle according to claim 1, characterized in that the drive assembly (1) and the first gear transmission assembly (3) are respectively located on opposite sides of the power coupling gear (2). .
  7. 根据权利要求1所述的多档变速电驱桥,其特征在于:所述驱动组件(1)包括第一电机(7)与第二电机(23),所述第一电机(7)与所述第一变速机构(8)传动连接,所述第二电机(23)与所述驱动组件输出轴(13)传动连接。The multi-speed electric drive axle according to claim 1, characterized in that: the driving assembly (1) includes a first motor (7) and a second motor (23), and the first motor (7) and the The first speed change mechanism (8) is transmission connected, and the second motor (23) is transmission connected with the drive assembly output shaft (13).
  8. 根据权利要求3所述的多档变速电驱桥,其特征在于:所述电驱桥还包括与滑套换档机构电连接的换挡控制单元,所述换挡控制单元用于在所述低速模式,控制所述第一滑套换档机构(12)的滑套与所述行星齿轮机构(10)的行星架传动连接,在所述高速模式,控制所述第一滑套换档机构(12)的滑套与所述行星齿轮机构(10)的中心轴传动连接,所述换挡控制单元还用于控制所述第二滑套换档机构(16)的滑套与两个所述第一齿轮副(11)中的一个传动连接。The multi-speed electric drive axle according to claim 3, characterized in that: the electric drive axle further includes a shift control unit electrically connected to the sliding sleeve shift mechanism, and the shift control unit is used to control the In the low speed mode, the sliding sleeve of the first sliding sleeve shift mechanism (12) is controlled to be drivingly connected to the planet carrier of the planetary gear mechanism (10). In the high speed mode, the first sliding sleeve shift mechanism is controlled. The sliding sleeve of (12) is drivingly connected to the central shaft of the planetary gear mechanism (10), and the shift control unit is also used to control the sliding sleeve of the second sliding sleeve shift mechanism (16) and the two One transmission connection in the first gear pair (11).
  9. 一种电动汽车,其特征在于:包括权利要求1-8任一项所述的多档变速电驱桥。An electric vehicle, characterized by: including the multi-speed electric drive axle according to any one of claims 1-8.
PCT/CN2022/097257 2022-04-25 2022-06-07 Multi-gear speed-change electric drive axle and electric vehicle WO2023206717A1 (en)

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