WO2023203867A1 - Aqueous multi-component polyurethane coating composition - Google Patents

Aqueous multi-component polyurethane coating composition Download PDF

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Publication number
WO2023203867A1
WO2023203867A1 PCT/JP2023/006572 JP2023006572W WO2023203867A1 WO 2023203867 A1 WO2023203867 A1 WO 2023203867A1 JP 2023006572 W JP2023006572 W JP 2023006572W WO 2023203867 A1 WO2023203867 A1 WO 2023203867A1
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component
coating composition
compounds
parts
mass
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PCT/JP2023/006572
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French (fr)
Japanese (ja)
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俊博 木村
安明 西澤
健介 片岡
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関西ペイント株式会社
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/24Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04Polyurethanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/02Emulsion paints including aerosols
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/20Diluents or solvents
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/63Additives non-macromolecular organic

Definitions

  • the present invention relates to an aqueous multi-component polyurethane coating composition and a coating method for applying the aqueous multi-component polyurethane coating composition.
  • Urethane paints are widely used in paint applications because they can form coatings with excellent physical properties that combine toughness and flexibility through urethane bonds.
  • Urethane paints include (1) low-temperature-curing two-component urethane paints, and (2) heat-curing one-component urethane paints.
  • (1) is a two-component paint with a base agent and a curing agent, and is a paint in which the base agent such as a polyol compound and a curing agent containing a polyisocyanate compound are mixed in a fixed proportion immediately before painting.
  • the polyisocyanate compound has high reactivity and the crosslinking reaction between hydroxyl groups and isocyanate groups easily proceeds, so the paint film can be cured even at room temperature.
  • (2) is a one-component paint containing a blocked polyisocyanate whose reactivity is suppressed by masking the isocyanate groups with a blocking agent, a polyol compound, and the like. In this coating, it is necessary to regenerate the isocyanate groups by dissociating the blocking agent of the blocked polyisocyanate, so it is usually necessary to heat the coating film at a high temperature after coating.
  • Patent Document 1 discloses that in an aqueous two-component clear coating composition containing a base agent (I) containing an acrylic resin and a curing agent (II), the base agent (I) contains an acrylic resin (A1) having an acid value of less than 40 mgKOH/g. and an acrylic resin (A2) having an acid value within the range of 100 to 300 mgKOH/g, a polyisocyanate compound (B) having an acid group in the curing agent (II), and a glycol having no hydroxyl group.
  • An aqueous two-component clear coating composition characterized by containing an ether organic solvent (C) is disclosed.
  • the aqueous two-component clear paint composition described in Patent Document 1 has excellent drying properties, finishing properties, and painting workability, but the drying time until the paint film can be polished is shorter than that of organic solvent-based paints. However, it took a long time and there was also an issue with the water resistance of the paint film.
  • the problem to be solved by the present invention is to provide an aqueous multi-component polyurethane coating composition that can polish a paint film in the same drying time as an organic solvent-based coating and has excellent water resistance, weather resistance, and finish quality.
  • the goal is to provide the following.
  • the Martens hardness of the coating film is 10 N/mm 2 or more and 70 N/mm 2 or less, and the coating film is coated on a tin plate so that the film thickness after drying is 40 ⁇ m and baked at 60°C for 20 minutes, and the film thickness after drying is It has been discovered that the above problem can be solved by an aqueous multi-component polyurethane coating composition in which the acetone-extracted coating film residual rate of the coating film coated to a thickness of 40 ⁇ m and baked at 60° C. for 20 minutes is 70% or more, and the present invention has been achieved. I was able to complete it.
  • the present invention provides the following aqueous multi-component polyurethane coating composition and a coating method for coating the aqueous multi-component polyurethane coating composition.
  • Item 1 A water-based resin emulsion containing a hydroxyl group-containing resin emulsion component (a1), a first component (A) containing a catalyst compound (a2) and water, and a second component (B) containing a polyisocyanate component (b1) and an organic solvent (b2).
  • a multi-component polyurethane coating composition wherein the hydroxyl group-containing resin contained in the hydroxyl group-containing resin emulsion component (a1) has a glass transition temperature of 40°C or higher, and is coated on a tin plate so that the film thickness after drying is 40 ⁇ m.
  • the acetone coating film was baked at 60°C for 20 minutes and the Martens hardness was 10 N/mm 2 or more and 70 N/mm 2 or less, and the film thickness after drying was 40 ⁇ m.
  • An aqueous multi-component polyurethane coating composition having an extracted coating film residual rate of 70% or more. Item 2. 2.
  • Item 3 The aqueous multi-component type according to item 1 or 2, wherein the hydroxyl group-containing resin contained in the hydroxyl group-containing resin emulsion component (a1) has a hydroxyl value of 50 to 250 mgKOH/g and an acid value of 5 to 40 mgKOH/g. Polyurethane paint composition.
  • the aqueous multi-component polyurethane coating composition according to any one of items 1 to 3 above, wherein the hydroxyl group-containing resin emulsion component (a1) contains a self-emulsifying emulsion. Item 5.
  • the hydroxyl group-containing resin contained in the hydroxyl group-containing resin emulsion component (a1) contains, as a part of its components, a hydroxyl group-containing polymerizable unsaturated compound, a carboxyl group-containing polymerizable unsaturated compound, and an epoxy group-containing polymerizable unsaturated compound.
  • Item 5. The aqueous multi-component polyurethane coating composition according to item 5, wherein the hydroxyl group-containing acrylic resin (a1-1) has a molecular weight of 10,000 to 18,000.
  • Section 7. 7.
  • the second component (B) is at least one metal catalyst compound (d) selected from the group consisting of zinc compounds, tin compounds, zirconium compounds, bismuth compounds, lead compounds, cobalt compounds, manganese compounds, titanium compounds, and aluminum compounds.
  • the aqueous multi-component polyurethane coating composition according to any one of items 1 to 8 above. Item 10.
  • aqueous multi-component polyurethane coating composition according to any one of items 1 to 8 above, which contains the third component (C).
  • Item 11 The aqueous multi-component polyurethane according to item 10, wherein the content of the metal catalyst compound (d) is within the range of 0.10 to 5.0 parts based on 100 parts by mass of the total amount of the third component (C). Paint composition.
  • the aqueous multi-component polyurethane coating composition according to any one of items 9 to 11 above, wherein the metal catalyst compound (d) contains a tin compound.
  • Item 13 Any one of items 9 to 12 above, wherein the content of the metal catalyst compound (d) is within the range of 0.01 to 1.00 parts by mass based on 100 parts by mass of nonvolatile content of the polyisocyanate component (b1).
  • the aqueous multi-component polyurethane coating composition according to any one of the above.
  • a water-based multi-component polyurethane coating composition Section 17.
  • the total content of the organic solvent (b2) contained in the second component (B) and the organic solvent (c1) contained in the third component (C) is the same as that of the resin of the first component (A) and the second component (B).
  • the aqueous multi-component polyurethane coating composition according to item 10 or 16 wherein the amount is 40 parts by mass or more and 70 parts by mass or less, based on 100 parts by mass of the total solid content.
  • Section 18. The aqueous multi-component polyurethane coating composition according to any one of items 1 to 17 above, which is a transparent coating composition.
  • Item 19 The aqueous multi-component polyurethane coating composition according to any one of items 1 to 17 above, wherein the first component (A) further contains a pigment.
  • Section 20. A coating method of coating an object to be coated with the aqueous multi-component polyurethane coating composition according to any one of items 1 to 19 above.
  • Section 21. 21. The coating method according to item 20, wherein the object to be coated is an automobile, an industrial machine, a construction machine, a railway vehicle, a large vehicle, a ship, or a building structure, or a part thereof.
  • Section 22 Section 22.
  • Any one of the above items 1 to 17 may be applied on the coating film already formed on the surface of the painted body or on the base treatment coating film in which the primer surfacer and/or base paint is applied to the damaged part of the painted body.
  • the aqueous multi-component polyurethane coating composition of the present invention has good storage stability of each component and a suitable pot life.
  • a coating film with excellent hardness can be formed in a short time even under mild drying conditions such as drying at room temperature or forced drying.
  • the coating film formed using the coating material of the present invention has excellent hardness, a transparent finish, and weather resistance, so it can be widely applied to various uses.
  • the present invention comprises a first component (A) containing a hydroxyl group-containing resin emulsion component (a1), a catalyst compound (a2) and water, and a second component (B) containing a polyisocyanate component (b1) and an organic solvent (b2).
  • An aqueous multi-component polyurethane coating composition containing: wherein the glass transition temperature of the hydroxyl group-containing resin contained in the hydroxyl group-containing resin emulsion component (a1) is 40°C or higher, and the film thickness after drying on a tin plate is 40 ⁇ m.
  • the Martens hardness of the coating film was 10 N/mm 2 or more and 70 N/mm 2 or less, and the film thickness after drying was 40 ⁇ m.
  • the coating was baked at 60°C for 20 minutes.
  • the first component (A) contains a hydroxyl group-containing resin emulsion component (a1) and water.
  • the amount of the hydroxyl group-containing resin emulsion component (a1) in the first component (A) is such that the hydroxyl group-containing resin emulsion component (a1) is present in a non-volatile amount of 20 to 100 parts by mass of the entire first component (A). 50 parts by weight, especially in the range from 25 to 45 parts by weight are suitable.
  • the non-volatile content or resin solid content means the residue after removing volatile components, and the residue may be solid or liquid at room temperature.
  • the residue refers to the components remaining after volatile components are removed by treating a sample at 105° C. for 3 hours.
  • the nonvolatile content concentration of the first component (A) is suitably within the range of 25 to 55% by mass, particularly 30 to 50% by mass, from the viewpoint of pot life and finish quality of the formed coating film.
  • the hydroxyl group-containing resin emulsion component (a1) in the present invention is a component containing a resin emulsion in which a hydroxyl group-containing resin is dispersed in a solvent such as water, and conventionally known ones can be used as long as they have coating film-forming ability. Can be used without restrictions.
  • acrylic resin emulsion acrylic silicone resin emulsion, urethane resin emulsion, fluororesin emulsion, epoxy resin emulsion, polyester resin emulsion, alkyd resin emulsion, melamine resin emulsion, vinyl acetate emulsion, silicone resin emulsion, and vinyl acetate emulsion.
  • acrylic resin emulsion acrylic silicone resin emulsion, urethane resin emulsion, fluororesin emulsion, epoxy resin emulsion, polyester resin emulsion, alkyd resin emulsion, melamine resin emulsion, vinyl acetate emulsion, silicone resin emulsion, and vinyl acetate emulsion.
  • acrylic resin emulsion acrylic silicone resin emulsion
  • urethane resin emulsion fluororesin emulsion
  • epoxy resin emulsion polyester resin emulsion
  • alkyd resin emulsion alkyd resin emulsion
  • the glass transition temperature (hereinafter sometimes abbreviated as Tg) of the hydroxyl group-containing resin contained in the hydroxyl group-containing resin emulsion component (a1) is determined in order to harden the resulting coating film and achieve both polishability and adhesion of the coating film. , 40°C or higher, more preferably 50 to 75°C, particularly preferably 60 to 70°C.
  • W1, W2,...Wn are the mass fractions of each monomer
  • T1, T2...Tn are the glass transition temperatures Tg (K) of the homopolymer of each monomer.
  • the glass transition temperature of the homopolymer of each monomer is as described in POLYMER HANDBOOK Fourth Edition, J. Brandrup, E. h. Immergut, E. A.
  • the glass transition temperature of monomers not described in this document is based on the static value obtained when a homopolymer of the monomer is synthesized with a weight average molecular weight of approximately 50,000. Glass transition temperature.
  • the static glass transition temperature of a resin is measured using a differential scanning calorimeter "DSC-50Q model" (manufactured by Shimadzu Corporation, product name By measuring the change in heat value in the range of -100 to 150 °C at a heating rate of 3 °C/min using , can be measured.
  • DSC-50Q model manufactured by Shimadzu Corporation
  • the average particle diameter of the resin particles contained in the hydroxyl group-containing resin emulsion component (a1) should be within the range of 50 to 300 nm, particularly 100 to 200 nm, from the viewpoint of storage stability and finishing properties of the first component (A). Suitable from
  • the average particle diameter of the emulsion component is the value of the volume average particle diameter measured by the Coulter counter method at a measurement temperature of 20°C. Measurement by the Coulter counter method can be performed using, for example, "COULTER N4 type" (manufactured by Beckman Coulter, trade name).
  • the above-mentioned hydroxyl group-containing resin preferably has a hydroxyl value in the range of 50 to 250 mgKOH/g, particularly 100 to 200 mgKOH/g, and an acid value of 5 to 40 mgKOH, from the viewpoint of coating film properties, polishing properties, and drying properties. /g, particularly preferably within the range of 5 to 30 mgKOH/g.
  • the solubility parameter (SP value) of the above-mentioned hydroxyl group-containing resin is preferably within the range of 8.7 to 9.3, and 8.8 to 9 Particularly preferred is a range of .2.
  • SP value represents a measure of intermolecular interaction of liquid molecules.
  • the SP value of a homopolymer of polymerizable monomers is determined by J. Paint Technology, vol. 42, 176 (1970).
  • the SP value of the copolymer of the polymerizable monomer mixture can be calculated and determined using the following formula.
  • SP1, SP2, ...SPn represent the SP value of the homopolymer of each polymerizable monomer
  • fw1, fw2, ...fwn are the mass fractions of each polymerizable unsaturated monomer with respect to the total amount of monomers. represents.
  • the solubility parameter of the hydroxyl group-containing resin it is preferable that at least 10% by mass or more of monomers having an SP value of less than 9.3 are included in the copolymerized components, and 15 to 60% by mass.
  • the content is more preferably within the range of 20 to 55% by mass, particularly preferably 20 to 55% by mass.
  • the hydroxyl group-containing resin emulsion component (a1) of the present invention preferably contains a self-emulsifying emulsion.
  • a self-emulsifying emulsion refers to a resin having an ionic functional group such as a carboxyl group synthesized without a solvent or in the presence of a suitable organic solvent, which is added dropwise to water, mixed, and optionally an excess amount of It is an emulsion obtained by dispersing by removing the organic solvent or by optionally removing excess organic solvent after the polymerization reaction and then adding water and dispersing. Since self-emulsifying emulsions do not use emulsifiers, they have excellent water resistance and weather resistance.
  • self-emulsifying emulsions are not manufactured from an aqueous medium, it is easy to obtain well-balanced fine particles with relatively low molecular weight and small particle size, and when applied as a water-based paint, it is easy to mix by hand. It is extremely easy to handle and work with paints, and has excellent drying properties and gloss.
  • a self-emulsifying emulsion is used as the hydroxyl group-containing resin emulsion component (a1), it is possible to obtain an extremely excellent coating film appearance even though it is a water-based paint, and it also has excellent reactivity with the polyisocyanate compound (b1), so it has good weather resistance. A coating film with extremely excellent properties can be obtained.
  • the hydroxyl group-containing resin emulsion component (a1) contains the hydroxyl group-containing acrylic resin (a1-1) as at least a part of the component, since the hardness of the formed coating film is excellent.
  • the water dispersion method of hydroxyl group-containing acrylic resin or the manufacturing method of hydroxyl group-containing acrylic resin emulsion but for example, in the presence of an organic solvent, a (meth)acryloyl compound is essential and other polymerizable unsaturated compounds are added.
  • Examples include a method in which a polymerizable unsaturated compound component containing a polymerizable unsaturated compound is emulsion polymerized in one step or in multiple steps.
  • Examples of the (meth)acryloyl compound and other polymerizable unsaturated compounds that are copolymerization components of the hydroxyl group-containing acrylic resin emulsion include methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, iso -Propyl (meth)acrylate, n-butyl (meth)acrylate, iso-butyl (meth)acrylate, tert-butyl (meth)acrylate, pentyl (meth)acrylate, hexyl (meth)acrylate, octyl (meth)acrylate, 2 - Ethylhexyl (meth)acrylate, nonyl (meth)acrylate, dodecyl (meth)acrylate (lauryl (meth)acrylate), tridecyl (meth)acrylate, stearyl (meth)acrylate, isostearyl (meth)acrylate
  • Alkoxy such as N-methoxymethyl (meth)acrylamide, N-butoxymethyl (meth)acrylamide, methoxyethyl (meth)acrylate, methoxypropyl (meth)acrylate, ethoxyethyl (meth)acrylate, ethoxypropyl (meth)acrylate, etc.
  • Alkoxy group-containing polymerizable unsaturated compounds such as alkyl (meth)acrylate, polyalkylene glycol monoalkoxy (meth)acrylate such as polyethylene glycol monomethoxy (meth)acrylate; perfluorobutylethyl (meth)acrylate, perfluorooctylethyl ( Perfluoroalkyl (meth)acrylates such as meth)acrylates; Polymerizable unsaturated compounds having fluorinated alkyl groups such as fluoroolefins; Polymerizable unsaturated compounds having photopolymerizable functional groups such as maleimide groups; N-vinylpyrrolidone , vinyl compounds such as ethylene, butadiene, chloroprene, vinyl propionate, vinyl acetate; allyl (meth)acrylate, ethylene glycol di(meth)acrylate, triethylene glycol di(meth)acrylate, tetraethylene glycol di(meth)acrylate, 1,3-
  • Polymerizable unsaturated compounds having; (meth)acrylonitrile, (meth)acrylamide, N,N-dimethylaminoethyl (meth)acrylate, N,N-diethylaminoethyl (meth)acrylate, N,N-dimethylaminopropyl (meth) Nitrogen-containing polymerizable unsaturated compounds such as acrylamide, adducts of glycidyl (meth)acrylate and amine compounds; glycidyl (meth)acrylate, ⁇ -methylglycidyl (meth)acrylate, 3,4-epoxycyclohexylmethyl (meth)acrylate , 3,4-epoxycyclohexyl ethyl (meth)acrylate, 3,4-epoxycyclohexylpropyl (meth)acrylate, epoxy group-containing polymerizable unsaturated compounds such as allyl glycidyl ether; 2-isocyanato
  • the hydroxyl group-containing acrylic resin (a1-1) contained in the hydroxyl group-containing acrylic resin emulsion contains a hydroxyl group-containing polymerizable unsaturated compound, a carboxyl group-containing polymerizable unsaturated compound, and an epoxy group-containing polymerizable unsaturated compound. It is preferable to use a copolymer component.
  • the hydroxyl group-containing acrylic resin emulsion contains a polymerizable unsaturated compound component (1) containing an epoxy group-containing polymerizable unsaturated compound and a polymerizable unsaturated compound component (2) containing a carboxyl group-containing polymerizable unsaturated compound.
  • a polymerizable unsaturated compound component (1) containing an epoxy group-containing polymerizable unsaturated compound and a polymerizable unsaturated compound component (2) containing a carboxyl group-containing polymerizable unsaturated compound.
  • a hydroxyl group-containing acrylic resin (a1-1) obtained by polymerizing in multiple stages in the presence of an organic solvent.
  • the hydroxyl group-containing polymerizable unsaturated compound is contained in either (1) or (2) or both (1) and (2).
  • the method for dispersing the resin in water includes neutralizing some or all of the anionic groups such as carboxyl groups contained in the hydroxyl group-containing acrylic resin with a basic compound and dispersing the resin in water.
  • the weight average molecular weight of the hydroxyl group-containing acrylic resin is preferably in the range of 5,000 to 50,000, more preferably 8,000 to 40,000, and particularly 10,000 to 18,000.
  • the number average molecular weight or weight average molecular weight in this specification is a value obtained by converting the number average molecular weight or weight average molecular weight measured using gel permeation chromatography (GPC) based on the molecular weight of standard polystyrene.
  • GPC gel permeation chromatography
  • TSKgel G-2000HXL (trade name, both manufactured by Tosoh Corporation) under the conditions of a mobile phase of tetrahydrofuran, a measurement temperature of 40°C, a flow rate of 1 mL/min, and a detector RI. can.
  • the hydroxyl group-containing resin emulsion component (a1) can also include a commercially available resin emulsion.
  • Specific commercial product names include "Bihydrol A145”, “Bihydrol A2290”, “Bihydrol A2427”, “Bihydrol A2470”, “Bihydrol A2542”, “Bihydrol A2546", “Bihydrol A2601”, and "Bihydrol A242" manufactured by Covestro.
  • the resin solid content of the hydroxyl group-containing resin emulsion component (a1) in the first component (A) is such that when the total mass of the first component (A) is 100 parts by mass, the hydroxyl group-containing resin emulsion component (a1) is 20 parts by mass.
  • the amount is preferably 55 parts by weight, more preferably 20 to 50 parts by weight, and particularly preferably 25 to 45 parts by weight.
  • the first component (A) contains a catalyst compound (a2) from the viewpoint of curability.
  • the catalyst compound (a2) is preferably water-soluble or water-dispersible.
  • examples of such catalyst compounds include carbonates, phosphates, nitrates, sulfates, acetates, fluoro acids and their salts, organic acid salts such as carboxylic acids, oxides, alkali salts, etc.
  • the catalyst compound may be anhydrous or hydrated. Further, the catalyst compound (a2) may be present inside the resin particles of the hydroxyl group-containing resin emulsion (a1).
  • the catalyst compound (a2) is specifically selected from the group consisting of zinc compounds, tin compounds, zirconium compounds, bismuth compounds, lead compounds, cobalt compounds, manganese compounds, titanium compounds, aluminum compounds, and molybdenum compounds. It is preferable that at least one type of Among these, molybdenum compounds are preferred from the viewpoint of hardness and quick drying properties.
  • the molybdenum compounds include, for example, molybdic acid, potassium molybdate, calcium molybdate, disodium molybdate (VI) dihydrate, ammonium molybdate, lithium molybdate, hexaammonium molybdate tetrahydrate.
  • Molybdate compounds or molybdate salts such as hexaammonium heptamolybdate tetrahydrate, magnesium molybdate, rubidium molybdate, cesium molybdate, cobalt(II) molybdate, manganese(II) molybdate, zinc molybdate, etc.
  • Molybdenum oxide Phosphomolybdic acid compounds or phosphomolybdate salts such as phosphomolybdate n-hydrate, sodium phosphomolybdate n-hydrate, ammonium phosphomolybdate trihydrate; Molybdenum (IV) oxide bisacetylacetonate , bis(acetylacetonato) molybdenum(IV) oxide, molybdenum dioxide tetramethylheptadione, tetraethylammonium molybdate, trimethylstannyl/tetrabutylammonium molybdate, molybdenum alkoxide, molybdenum 2-ethylhexanoate, hexacarbonylmolybdenum, etc. organic molybdenum compounds; and the like.
  • At least one selected from phosphomolybdic acid compounds, phosphomolybdates, molybdic acid compounds, and molybdates is used from the viewpoint of mixing stability with the hydroxyl group-containing resin emulsion (a1). That is suitable.
  • Catalytic compounds other than the above molybdenum compounds include zinc octylate, manganese octylate, tin octylate, cobalt octylate, titanium octylate, aluminum octylate, and octylate, as they have excellent catalytic activity and are easily available industrially.
  • a carboxylic acid metal salt compound such as zirconium, bismuth octylate, or lead octylate can be suitably used.
  • the catalyst compounds can be used alone or in combination of two or more.
  • the content of the catalyst compound (a2) is preferably in the range of 0.0001 to 0.1 part by mass, and more preferably 0.0005 to 0.1 part by mass, based on 100 parts by mass of the resin solid content of the first component (A). More preferably, the amount is within the range of 0.05 parts by mass. The amount is preferably 0.0001 part by mass or more in terms of the curability of the coating film, and it is preferably 0.1 part by mass or less in terms of the water resistance of the coating film.
  • the first component (A) may contain a polyether polyol from the viewpoint of finishability and painting workability.
  • polyether polyols examples include polyethylene glycol, polypropylene glycol, polytetramethylene glycol, and polyoxyalkylene glyceryl ether, which may be used alone or in combination of two or more. Among these, it is preferable to include polyoxyalkylene glyceryl ether from the viewpoint of improving the finish of the coating film.
  • the polyoxyalkylene structure in the polyoxyalkylene glyceryl ether can be any one selected from polyoxyethylene, polyoxypropylene, and polyoxybutylene, with polyoxypropylene being preferred.
  • polyether polyol it is preferable to use one having a number average molecular weight within the range of 100 to 5000, particularly 300 to 1500, and a hydroxyl value within the range of 30 to 400 mgKOH/g, particularly 100 to 350 mgKOH/g.
  • polyether polyols include Sannix PP-400, PP-1000, PP-2000, PP-3000, GP-600, GP-1000, GP-3000, GL-3000, FA-103, and FA-703. (all manufactured by Sanyo Chemical Industries, Ltd.), Exenol EL-1020, EL-2020, EL-3020, EL-510, EL-540, EL-3030, EL-5030, EL-823, EL-828, EL- 830, EL-837, EL-840, EL-850, EL-851B (all manufactured by Asahi Glass Urethane Co., Ltd.), Preminol PML-3005, PML-3012, PML-4002, PML-5001, PML-7001 (all manufactured by Asahi Glass Urethane Co., Ltd.) (manufactured by Asahi Glass Urethane Co., Ltd.).
  • the first component (A) contains a polyether polyol
  • its content should be the total nonvolatile content of the hydroxyl group-containing resin emulsion component (a1) from the viewpoint of the balance between finishing properties, curability, and the hardness of the resulting coating film.
  • the amount is in the range of 0.05 to 40 parts by weight, preferably 1 to 25 parts by weight, and more preferably 2 to 15 parts by weight, based on 100 parts by weight.
  • the second component (B) contains a polyisocyanate component (b1) and an organic solvent (b2).
  • the resin solid content of the polyisocyanate component (b1) in the second component (B) is 20 to 100 parts by mass, particularly 30 parts by mass, of the polyisocyanate component (b1) in 100 parts by mass of the entire second component (B). A range of 80 parts by mass is suitable.
  • the amount of the organic solvent (b2) should be in the range of 10 to 300 parts by mass, particularly 30 to 250 parts by mass, based on 100 parts by mass of the polyisocyanate component (b1). is preferred.
  • the nonvolatile content concentration of the second component (B) is preferably within the range of 20 to 90% by mass, particularly 30 to 80% by mass from the viewpoint of pot life and finish quality of the formed coating film. There is.
  • the polyisocyanate compound (b1) is a compound having two or more free isocyanate groups in one molecule, and those conventionally used in the production of polyurethane can be used.
  • aliphatic diisocyanates such as tetramethylene diisocyanate, pentamethylene diisocyanate, hexamethylene diisocyanate, trimethylhexamethylene diisocyanate, and lysine diisocyanate
  • alicyclic diisocyanates such as 4,4'-methylenebis(cyclohexyl isocyanate) and isophorone diisocyanate
  • Diisocyanate Aromatic diisocyanates such as xylylene diisocyanate, tolylene diisocyanate, diphenylmethane diisocyanate, polyphenylmethane diisocyanate (hereinafter referred to as polymeric MDI); 1,8-diisocyana
  • the isocyanate group content is within a specific range. Specifically, from the viewpoint of water resistance, the isocyanate group content is 10% by mass or more, further 12% by mass or more, particularly 18% by mass or more. The content is preferably 60% by mass or less, more preferably 55% by mass or less.
  • the isocyanate group content is the amount of isocyanate groups contained in the polyisocyanate compound (b1) expressed as a mass fraction.
  • the amount of isocyanate groups can be measured in accordance with JIS K 1603-1 (2007).
  • the polyisocyanate compound (b1) includes a hydrophilized polyisocyanate compound in which a hydrophilic group is introduced into the polyisocyanate compound, and a water-dispersible polyisocyanate in which the polyisocyanate compound can be dispersed in water using a surfactant. Preference is given to using polyisocyanate compounds for water-based paints such as compounds.
  • the hydrophilic group include anionic groups such as acid groups and nonionic groups containing polyoxyalkylene (polyether chain) units.
  • acid groups include carboxyl groups, phosphoric acid groups, and sulfonic acid groups.
  • the curing agent can also contain a hydrophobic polyisocyanate compound in combination.
  • hydrophobic polyisocyanate compounds those commonly used in solvent-based coating compositions can be used.
  • the polyisocyanate compound (b1) can be used alone or in combination of two or more.
  • the isocyanate group content of the polyisocyanate compounds in the second component (B) is More preferably, the blending amount is adjusted to be 5% by mass or more, more preferably 8% by mass or more, 55% by mass or less, and further preferably 50% by mass or less on average.
  • the content of the polyisocyanate compound (b1) in the aqueous multi-component polyurethane coating composition of the present invention is determined by the equivalent ratio (NCO/ OH) can generally be appropriately adjusted to a value of 0.5 or more and 5.0 or less, but from the viewpoint of curability and weather resistance, it is preferably 1.1 or more and 3.0 or less, and more preferably 1. More preferably, the amount is 2 or more and 2.0 or less.
  • the equivalent ratio (NCO/OH) within the above-mentioned preferred range, there is an advantage that the curing reactivity of the aqueous multi-component polyurethane coating composition can be ensured within a favorable range.
  • the organic solvent (b2) contained in the second component (B) together with the polyisocyanate component (b1) is preferably a compound that does not have a hydroxyl group, and specific examples include, for example, ethylene Glycol dimethyl ether, ethylene glycol diethyl ether, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol divinyl ether, diethylene glycol ethyl methyl ether, diethylene glycol isopropyl methyl ether, diethylene glycol butyl methyl ether, triethylene glycol dimethyl ether, triethylene glycol divinyl ether, tetraethylene glycol diethyl ether , propylene glycol dimethyl ether, propylene glycol diethyl ether, propylene glycol di-n-propyl ether, propylene glycol diisopropyl ether, propylene glycol di-n-butyl
  • the organic solvent (b2) has a boiling point of 140°C or higher and 180°C or lower, and a water solubility of 1.0g/100g H 2 O or higher and 20g/100g H 2 O or higher at 20°C. It is preferable to contain a compound having a concentration of 2 O or less. Examples of such compounds include propylene glycol monomethyl ether acetate, ethyl ethoxypropionate, and the like.
  • the content of the organic solvent (b2) is determined to be 100 parts by mass of the total resin solid content of the first component (A) and the second component (B) from the viewpoint of gloss and finish of the formed coating film. It is preferably 40 parts by mass or more and 70 parts by mass or less, particularly preferably 45 parts by mass or more and 60 parts by mass or less.
  • the aqueous multi-component polyurethane coating composition of the present invention contains at least one metal selected from the group consisting of zinc compounds, tin compounds, zirconium compounds, bismuth compounds, lead compounds, cobalt compounds, manganese compounds, titanium compounds, and aluminum compounds. It is preferable to contain a catalyst compound (d). This metal catalyst compound acts as a urethanization catalyst.
  • the metal catalyst compound (d) can be included in the second component (B) and/or the optional third component (C) described below.
  • the metal catalyst compound (d) is preferably added to the second component (B) when a two-component coating composition is desired with emphasis on painting workability, and the storage stability of the second component (B) is preferred. In this case, it is preferable to add it as the third component (C).
  • the amount of catalyst compound (a2) added to the first component can be minimized, so It becomes possible to achieve both dryness and/or coating film hardness and water resistance.
  • the second component (B) and the third component (C) are organic solvents, catalyst compounds that do not dissolve or disperse in water, catalyst compounds that are deactivated in water, etc. can also be used.
  • the metal catalyst compound (d) include zinc compounds such as zinc octylate, zinc naphthenate, zinc fatty acid; tin octylate, dibutyltin di(2-ethylhexanoate), dioctyltin Tin compounds such as di(2-ethylhexanoate), dioctyltin diacetate, dibutyltin dilaurate, dioctyltin dilaurate, dioctyltin dineodecanate, dibutyltin oxide, dioctyltin oxide, dibutyltin fatty acid salt; zirconium tetra(monomethyl ethoxide) ), zirconium compounds such as zirconium tetra (monoethyl ethoxide), zirconium tetra (monobutyl ethoxide), zirconium normal propylate, zirconium normal buty
  • tin compounds such as dibutyltin di(2-ethylhexanoate), dioctyltin di(2-ethylhexanoate), dioctyltin diacetate, dibutyltin dilaurate, dioctyltin dilaurate. It is particularly preferable to use at least one selected from , and dioctyltin dineodecanate.
  • the content of the metal catalyst compound (d) is preferably within the range of 0.01 to 1.00 parts by mass, based on 100 parts by mass of nonvolatile content of the polyisocyanate component (b1), and preferably 0.02 to 0.00 parts by mass. It is more preferably within the range of 80 parts by mass, and particularly preferably within the range of 0.03 to 0.60 parts by mass. When the amount is 0.01 parts by mass or more, the curability of the coating film is improved, and when it is 1.00 parts by mass or less, the finishability of the coating film is good.
  • the aqueous multi-component polyurethane coating composition of the present invention may optionally contain a third component (C) containing an organic solvent (c1) in addition to the first component (A) and the second component (B). can.
  • the third component (C) is a different component from the first component (A) and the second component (B).
  • the third component preferably contains the metal catalyst compound (d).
  • organic solvent (c1) the organic solvents described in the organic solvent (b2) above can be suitably used.
  • the organic solvent (c1) and the organic solvent (b2) may be the same or different.
  • the total content of the organic solvent (b2) and the organic solvent (c1) is 40 parts by mass or more and 70 parts by mass or less, based on 100 parts by mass of the total resin solid content of the first component (A) and the second component (B).
  • the content is preferably 45 parts by mass or more and 60 parts by mass or less.
  • the content is in the range of 0.10 to 5.0 parts by mass based on 100 parts by mass of the total amount of the third component (C).
  • the amount is preferably in the range of 0.10 to 3.0 parts by mass.
  • the aqueous multi-component polyurethane coating composition of the present invention includes a resin emulsion or water-soluble resin other than the hydroxyl group-containing resin emulsion component (a1), a pigment, a neutralizing agent, a rheology control agent, a surface conditioner, an antifoaming agent, and an ultraviolet absorber.
  • a light stabilizer, a dehydrating agent, an organic solvent, etc. can be optionally blended into the first component (A), second component (B), and third component (C).
  • pigments conventionally known pigments can be used, such as colored pigments such as titanium white, carbon black, and red iron; metallic pigments such as fine aluminum powder; calcium carbonate, clay, talc, mica, baryta, silica, alumina white, etc.
  • Extender pigments such as aluminum tripolyphosphate, aluminum phosphomolybdate, and zinc phosphate anticorrosive pigments; etc. These can be used alone or in combination of two or more depending on the desired color and/or coating performance. can be used.
  • the colored pigment may be added directly to the paint, or it may be mixed with a dispersion resin, dispersed, made into a paste, and then incorporated into the paint.
  • a dispersion resin dispersed resin
  • Known dispersion resins and dispersion methods can be used.
  • the pigment can be blended into any of the first component (A), second component (B), and third component (C), it is preferably blended into the first component (A).
  • the amount to be blended is preferably in the range of 1 to 250 parts by weight in terms of solid content, based on 100 parts by weight of the nonvolatile content of the hydroxyl group-containing resin emulsion component (a1).
  • rheology control agents include polyamide rheology control agents such as fatty acid amide, polyamide, acrylamide, long chain polyaminoamide, aminoamide and salts thereof (e.g. phosphates); Urethane rheology control agents such as polyether polyol-based urethane prepolymers and urethane-modified polyether-type viscosity modifiers; polycarboxylic acid-based agents such as high molecular weight polycarboxylic acids, high molecular weight unsaturated acid polycarboxylic acids, and partially amidated products thereof.
  • polyamide rheology control agents such as fatty acid amide, polyamide, acrylamide, long chain polyaminoamide, aminoamide and salts thereof (e.g. phosphates); Urethane rheology control agents such as polyether polyol-based urethane prepolymers and urethane-modified polyether-type viscosity modifiers; polycarboxylic acid-based agents such as high mo
  • Rheology control agents such as hydroxyethyl cellulose and hydroxypropyl cellulose; inorganic layered compound rheology control agents such as montmorillonite, bentonite, and clay; aminoplast rheology control agents such as hydrophobically modified ethoxylate aminoplast, etc. It is possible to use only one type, or a mixture of two or more types.
  • rheology control agents include "Disparon AQ-600” (trade name, manufactured by Kusumoto Kasei Co., Ltd.), “Anti-Terra-U”, “Disperbyk-101", “Disperbyk-130”, and “Anti-Terra”.
  • a polycarboxylic acid rheology control agent and/or a nonionic rheology control agent as the rheology control agent from the viewpoint of the sagging resistance of the formed coating film.
  • nonionic rheology control agents include urethane rheology control agents, cellulose rheology control agents, layered compound rheology control agents, and aminoplast rheology control agents among the above-mentioned examples.
  • the above rheology control agent can be blended into any of the first component (A), second component (B), and third component (C), but the blending amount is as follows: hydroxyl group-containing resin emulsion component (a1) non-volatile content: 100%
  • the mass of the active ingredient of the rheology control agent is preferably 0.01 to 1.0 parts by mass, more preferably 0.1 to 0.5 parts by mass, based on parts by mass.
  • the aqueous multi-component polyurethane coating composition of the present invention comprises a first component (A) containing the hydroxyl group-containing resin emulsion component (a1) and water, and a first component containing the polyisocyanate component (b1) and an organic solvent (b2).
  • the two components (B) and optionally the third component (C) can be mixed immediately before use and the resulting mixture can be diluted appropriately and applied.
  • the ratio of the first component (A) and the second component (B) to be used is 20 to 100 parts by mass, particularly 30 to 70 parts by mass of the second component (B) based on 100 parts by mass of the first component (A).
  • a suitable ratio is such that When using the third component (C), the proportion of the third component (C) is preferably 0.1 to 20 parts by mass, particularly 1 to 10 parts by mass based on 100 parts by mass of the first component (A). ing.
  • the aqueous multi-component urethane paint composition of the present invention can be used as either a transparent paint or an opaque paint; however, since it can form a transparent finished appearance and a paint film with excellent hardness, it is preferable to use a clear paint film. The effect can be maximized when the composition is a transparent coating composition.
  • the aqueous multi-component urethane coating composition of the present invention can form a coating film with excellent finished appearance, hardness, and weather resistance, so it can maximize its effects when used as a top coating composition.
  • the coating composition of the present invention is used as an opaque coating, there are no particular restrictions on the pigment used, and as mentioned above, pigments known in the coating field such as coloring pigments, extender pigments, and antirust pigments are exemplified. The type and amount can be adjusted depending on the purpose and use.
  • the aqueous multi-component polyurethane coating composition of the present invention is coated on a tin plate to a dry film thickness of 40 ⁇ m and baked at 60°C for 20 minutes, resulting in a Martens hardness of 10 N/mm 2 or more and 70 N/mm. mm 2 or less.
  • the current is 10 N/mm 2 or more, preferably 20 N/mm 2 or more, and more preferably 30 N/mm 2 or more.
  • the strength is 70N/mm 2 or less, preferably 60N/mm 2 or less, more preferably 50N/mm 2 or less.
  • the Martens hardness in this specification can be measured using Fischerscope (registered trademark) HM2000S (trade name, manufactured by Fischer Instruments Inc.). Measurement is performed by pressing the indenter at a speed of 4.0 ⁇ m/20 seconds in an atmosphere of 23° C. and 50% relative humidity. A Vickers square pyramid (material: diamond) is used as the indenter, and the position of the sample is adjusted so that the indenter action point is near the center of one peak of the prism part.
  • Fischerscope registered trademark
  • HM2000S trade name, manufactured by Fischer Instruments Inc.
  • the steps for measuring Martens hardness in this specification are the following 1) to 4). 1) Push in the indenter at a speed of 4.0 ⁇ m/20 seconds. 2) Unload at the same speed. 3) Repeat steps 1) and 2) while changing the measurement position to obtain data from three points per sample. 4) Calculate the Martens hardness from the relationship between the test force and the indentation depth, and take the average value of the three points.
  • the aqueous multi-component polyurethane coating composition of the present invention is coated to a dry film thickness of 40 ⁇ m and baked at 60° C. for 20 minutes, and has an acetone-extracted coating film survival rate of 70% or more.
  • the content is 70% or more, preferably 72% or more, and more preferably 75% or more.
  • it is preferable that it is 95% or less, preferably 93% or less, and more preferably 90% or less.
  • acetone extraction coating film residual rate shall be measured as follows.
  • a coating film is prepared by coating a polypropylene plate so that the film thickness after drying is 40 ⁇ m and baking it at 60°C for 20 minutes, peeling the coating film from the polypropylene plate, placing it in a wire mesh, and measuring the mass.
  • This coated wire mesh was left in an acetone solvent for one day at a temperature of 20° C. and a relative humidity of 50%, and then vibrated with an ultrasonic device for about one hour to dissolve it.
  • Acetone extraction coating film residual rate (%) (mass of wire mesh with residual coating film - mass of wire mesh) / (mass of wire mesh with coating film before acetone extraction - mass of wire mesh) x 100
  • the substrate to which the aqueous multi-component polyurethane coating composition of the present invention is applied is not particularly limited, and includes, for example, metals such as aluminum, iron, stainless steel, zinc, copper, and tinplate; glass, concrete, slate plates, etc. Inorganic materials; organic materials such as plastics and vinyl chloride; wood, etc. These surfaces may be coated with water-based or solvent-based paints, or may be damaged painted bodies.
  • the aqueous multi-component polyurethane coating composition of the present invention is suitable for applying a primer surfacer and/or base paint onto the coating film (old coating film) already formed on the surface to be coated of the painted body or on damaged parts of the painted body. It can be suitably used on a painted base treatment coating, and in that case, it is particularly preferable to use it for repairing the coated surface of an automobile body.
  • objects to be coated include automobiles, industrial machinery, construction machinery, railway vehicles, large vehicles, ship hulls, buildings or structures, or parts thereof; outdoor structures such as buildings and steel structures; etc. Examples include, but are not limited to.
  • Methods for applying the aqueous multi-component urethane coating composition of the present invention include, for example, air spray, airless spray, rotary atomization, brush, roller, hand gun, all-purpose gun, dipping, roll coater, curtain flow coater, and roller curtain. Coaters, die coaters, etc. can be used, and can be appropriately selected depending on the purpose of the object to be coated, and the coating may be applied multiple times.
  • the aqueous multi-component urethane coating composition of the present invention can form a coating film with excellent finish even when dried at room temperature at a temperature of 5°C to 40°C, but it may also be subjected to forced drying or baking drying.
  • heating can be performed at 40 to 120°C for 10 to 120 minutes, and a step (setting time) of leaving the product at room temperature to volatilize the solvent may optionally be provided before forced drying.
  • the dry film thickness can be appropriately selected depending on the application, but is generally preferably within the range of 5 to 500 ⁇ m, more preferably 10 to 100 ⁇ m, and even more particularly 15 to 80 ⁇ m.
  • the coating composition of the present invention has excellent drying properties and provides a coating film with excellent hardness, when it is used for repair painting of automobiles, etc., the surface is polished at an early stage after the coating film is formed. be able to.
  • polishing method examples include a method in which the coating film is wet-polished using waterproof abrasive paper, and then the polished surface is sequentially polished with a rough polishing compound and a final polishing compound.
  • parts and % mean “parts by mass” and “% by mass”, respectively.
  • Production example 2 and production example 3 Acrylic resin emulsions (a1-2) and (a1-3) were obtained in the same manner as in Production Example 1, except that the monomer composition and blending amount of each copolymer component were as shown in Table 1 below. Ta.
  • Production example 4 Fifty parts of propylene glycol monopropyl ether was placed in a four-neck glass flask equipped with a thermometer, a stirrer, a reflux condenser, and a nitrogen inlet, and the temperature was raised to 120° C. under a nitrogen stream while stirring. When the temperature reached 120°C, a mixed solution of the monomer formulation listed in the first stage column of Table 1 below and 1.5 parts of polymerization initiator t-butylperoxy-2-ethylhexanoate was heated for 4 hours. After dropping, the temperature was maintained at 120° C. for 1 hour.
  • the weight average molecular weight, acid value, hydroxyl value average particle diameter, and glass transition temperature of the acrylic resin emulsions obtained in Production Examples 1 to 4 are shown in Table 1 below.
  • Example 1 In a container, 70 parts of the 50% non-volatile content acrylic resin emulsion (a1-1) obtained in Production Example 1 (resin solid content 35 parts), 0.5 part of "BYK-348" (Note 4), and “BYK- 015” (Note 5) 0.1 part, “TINUVIN384-2” (Note 6) 1 part, “TINUVIN292” (Note 7) 0.5 part, sodium phosphomolybdate n-hydrate 0.001 part, deionized 27.5 parts of water was blended, and dimethylethanolamine (Note 9) was added dropwise under stirring at room temperature to prepare a first liquid (A).
  • a first liquid A
  • a multi-component polyurethane coating composition (X-1) was obtained.
  • Example 2 water-based multi-component polyurethane coating compositions (X-2) to (X- 20), (X-22) to (X-29) were obtained.
  • Example 21 35 parts of propylene glycol monopropyl ether was charged into a reaction vessel equipped with a thermometer, a thermostat, a stirring device, a reflux condenser, a nitrogen inlet tube, and a dropping device, and after raising the temperature to 85°C, 18 parts of methyl methacrylate and 29 parts of n-butyl acrylate were added. parts, 35 parts of isobornyl acrylate, 10 parts of 2-hydroxyethyl acrylate, 6.5 parts of acrylic acid, 1.5 parts of 2-methacryloyloxyethyl acid phosphate, 15 parts of propylene glycol monopropyl ether, and 2,2'-azobis.
  • the obtained acrylic resin (a3) could be used as a pigment dispersion resin, and had an acid value of 54.6 mgKOH/g and a hydroxyl value of 48 mgKOH/g. 6 parts of the obtained acrylic resin (a3) and 20 parts of "TITANIX JR-903" (Note 3) were mixed, and further 20 parts of deionized water was added and mixed. Next, glass beads with a diameter of about 1.5 mm were added and dispersed in a sand mill until the particle size became 10 ⁇ m or less as measured by a particle gauge, and the glass beads were removed to obtain a dispersed paste.
  • a multi-component polyurethane coating composition (X-21) was obtained.
  • Example 22 to 26 and Comparative Example 11 A first liquid (A) and a second liquid (B) were prepared in the same manner as in Example 1, except that the amounts of each coating composition were as shown in Table 5.
  • the paint compositions obtained in the Examples and Comparative Examples were air-sprayed onto the object to be coated (V) so that the dry film thickness was 40 ⁇ m, and then the coated plate was held horizontally for 20 minutes at 25°C and a relative humidity of 40°C. %, dried at 60° C. for 20 minutes using an electric hot air dryer, and cooled to room temperature to prepare test coated plates for evaluation coated with each coating composition as a top coat.
  • a tin plate was air-sprayed with each coating composition obtained in Examples and Comparative Examples to a dry film thickness of 40 ⁇ m, and then the coated plate was applied horizontally for 20 minutes at 25°C and 40% relative humidity. After being kept at 100° C., it was dried at 60° C. for 20 minutes using an electric hot air dryer and cooled to room temperature to prepare a test coated plate for Martens hardness evaluation.
  • Finishing quality S Very good smoothness and gloss, A: Good smoothness and gloss, B: Slight shine is observed. C: Significant glossiness is observed.
  • the test coated plate for evaluation was immersed in a constant temperature water bath at 40° C. for 10 days, taken out, and left to stand for 1 hour, after which the state of the coating film was visually evaluated.
  • S No abnormality.
  • A At least one abnormality of shine, cracks, and blisters (or sometimes called blisters) is slightly observed.
  • B At least one abnormality such as shine, cracks, and blisters is partially observed.
  • C At least one abnormality such as shine, cracks, and blisters is clearly observed on the entire surface of the coating film.

Abstract

The present invention addresses the problem of providing an aqueous multi-component polyurethane coating composition that enables polishing work of a coating film to be performed at a drying time equivalent to that of an organic solvent-type coating material, and has excellent water resistance, weather resistance, and finishing properties. Provided are an aqueous multi-component polyurethane coating composition and a method for applying the same, the aqueous multi-component polyurethane coating composition comprising a first component (A) containing a hydroxy group-containing resin emulsion component (a1), a catalyst compound (a2), and water, and a second component (B) containing a polyisocyanate component (b1) and an organic solvent (b2), wherein: the glass transition temperature of the hydroxy group-containing resin contained in the hydroxy group-containing resin emulsion component (a1) is at least 40°C; when the composition is applied on a tin plate so as to form a coating film having a thickness of 40 μm after being dried, and the coating film is baked at 60°C for 20 minutes, the Martens hardness of the coating film is 10-70 N/mm2; and when the composition is applied so as to form a coating film having a thickness of 40 μm after being dried, and the coating film is baked at 60°C for 20 minutes, the acetone extraction coating residual percentage of the coating film is at least 70%.<sp />

Description

水性多液型ポリウレタン塗料組成物Water-based multi-component polyurethane coating composition
 本発明は、水性多液型ポリウレタン塗料組成物、及び水性多液型ポリウレタン塗料組成物を塗装する塗装方法に関する。 The present invention relates to an aqueous multi-component polyurethane coating composition and a coating method for applying the aqueous multi-component polyurethane coating composition.
 ウレタン塗料は、ウレタン結合によって強靭性と柔軟性を併せもつ物性に優れる塗膜が形成できることから塗料用途に幅広く使用されている。 Urethane paints are widely used in paint applications because they can form coatings with excellent physical properties that combine toughness and flexibility through urethane bonds.
 ウレタン塗料には、(1)低温硬化型2液ウレタン塗料、(2)加熱硬化型1液ウレタン塗料がある。 Urethane paints include (1) low-temperature-curing two-component urethane paints, and (2) heat-curing one-component urethane paints.
 (1)は、主剤と硬化剤の2液型の塗料形態であり、ポリオール化合物等の主剤と、ポリイソシアネート化合物を含む硬化剤とを塗装直前に一定の割合にて計量混合させる塗料である。この塗料では、ポリイソシアネート化合物の反応性が高く、水酸基とイソシアネート基による架橋反応が容易に進行するので、常温でも塗膜を硬化させることができる。(2)は、塗料形態は1液型であり、ブロック剤でイソシアネート基をマスクすることによって反応性を抑えたブロックポリイソシアネートとポリオール化合物等を含む塗料である。この塗料では、ブロックポリイソシアネートのブロック剤を解離させることによってイソシアネート基を再生させる必要があるので、通常は、塗装後に塗膜を高温で加熱させる必要が生じる。 (1) is a two-component paint with a base agent and a curing agent, and is a paint in which the base agent such as a polyol compound and a curing agent containing a polyisocyanate compound are mixed in a fixed proportion immediately before painting. In this paint, the polyisocyanate compound has high reactivity and the crosslinking reaction between hydroxyl groups and isocyanate groups easily proceeds, so the paint film can be cured even at room temperature. (2) is a one-component paint containing a blocked polyisocyanate whose reactivity is suppressed by masking the isocyanate groups with a blocking agent, a polyol compound, and the like. In this coating, it is necessary to regenerate the isocyanate groups by dissociating the blocking agent of the blocked polyisocyanate, so it is usually necessary to heat the coating film at a high temperature after coating.
 従って、塗装対象が建築構造物等大きい場合、プラスチック等加熱により変形が懸念される場合等は通常、(1)低温硬化型2液ウレタン塗料が適用されている。 Therefore, when the object to be painted is large, such as a building structure, or when there is a concern that the object may be deformed due to heating, such as (1) low-temperature curing two-component urethane paint is usually applied.
 また、自動車車体は、ガソリンタンク、電装品、コンピューター等高温に弱い部品を装着していることから、完成された自動車車体を補修塗装する際には補修塗膜を高温焼付けすることが困難である。このため、自動車を補修塗装するための補修用塗料組成物にも2液型ウレタン塗料がよく用いられている。 Furthermore, since automobile bodies are equipped with parts that are sensitive to high temperatures, such as gasoline tanks, electrical components, and computers, it is difficult to bake the repair coating at high temperatures when repainting completed automobile bodies. . For this reason, two-component urethane paints are often used in repair paint compositions for refinishing automobiles.
 近年、環境汚染、人体への影響等が考慮されるようになり、有機溶剤型塗料に替わり水を主たる溶媒とした水性塗料の使用が著しく増加しており、低温硬化型2液ウレタン塗料においても水性の組成物の開発が必要とされている。一方で、有機溶剤型塗料と比べて水性塗料は乾燥に時間がかかることから、塗着後の乾燥性及び/又は仕上がり性が不十分となる場合がある。特に、形成された硬化塗膜を研磨する必要がある場合は、研磨に適した硬度になるまで塗膜を十分乾燥させなければならず、その改善が必要である。 In recent years, environmental pollution and the impact on the human body have become more of a consideration, and the use of water-based paints that use water as the main solvent to replace organic solvent-based paints has increased significantly. There is a need for the development of aqueous compositions. On the other hand, since water-based paints take longer to dry than organic solvent-based paints, drying properties and/or finishing properties after application may be insufficient. In particular, when it is necessary to polish a cured coating film that has been formed, the coating must be sufficiently dried until it has a hardness suitable for polishing, and improvements in this need are needed.
 特許文献1には、アクリル樹脂を含む主剤(I)並びに硬化剤(II)を含む水性2液型クリヤ塗料組成物において、主剤(I)に酸価が40mgKOH/g未満のアクリル樹脂(A1)と、酸価が100~300mgKOH/gの範囲内のアクリル樹脂(A2)と、を含み、かつ、硬化剤(II)に酸基を有するポリイソシアネート化合物(B)と、水酸基を有さないグリコールエーテル系有機溶剤(C)と、を含むことを特徴とする水性2液型クリヤ塗料組成物が開示されている。特許文献1に記載の水性2液型クリヤ塗料組成物は、乾燥性、仕上がり性、塗装作業性に優れるものであるが、塗膜の研磨作業ができるまでの乾燥時間は有機溶剤系塗料と比較すると長く、塗膜の耐水性にも課題があった。 Patent Document 1 discloses that in an aqueous two-component clear coating composition containing a base agent (I) containing an acrylic resin and a curing agent (II), the base agent (I) contains an acrylic resin (A1) having an acid value of less than 40 mgKOH/g. and an acrylic resin (A2) having an acid value within the range of 100 to 300 mgKOH/g, a polyisocyanate compound (B) having an acid group in the curing agent (II), and a glycol having no hydroxyl group. An aqueous two-component clear coating composition characterized by containing an ether organic solvent (C) is disclosed. The aqueous two-component clear paint composition described in Patent Document 1 has excellent drying properties, finishing properties, and painting workability, but the drying time until the paint film can be polished is shorter than that of organic solvent-based paints. However, it took a long time and there was also an issue with the water resistance of the paint film.
日本国特開2018-2900号公報Japanese Patent Application Publication No. 2018-2900
 本発明が解決しようとする課題は、有機溶剤型塗料と同等レベルの乾燥時間で塗膜の研磨作業が可能であり、耐水性、耐候性及び仕上がり性に優れた水性多液型ポリウレタン塗料組成物を提供することである。 The problem to be solved by the present invention is to provide an aqueous multi-component polyurethane coating composition that can polish a paint film in the same drying time as an organic solvent-based coating and has excellent water resistance, weather resistance, and finish quality. The goal is to provide the following.
 発明者等は、上記課題を解決するために鋭意検討した結果、水酸基含有樹脂エマルション成分(a1)、触媒化合物(a2)及び水を含む第1成分(A)、並びにポリイソシアネート成分(b1)及び有機溶剤(b2)を含む第2成分(B)を含有する水性多液型ポリウレタン塗料組成物であって、前記水酸基含有樹脂エマルション成分(a1)に含まれる水酸基含有樹脂のガラス転移温度40℃以上であり、ブリキ板に乾燥後の膜厚が40μmになるよう塗装し60℃で20分焼付した塗膜のマルテンス硬度が10N/mm2以上70N/mm2以下であり、乾燥後の膜厚が40μmになるよう塗装し60℃で20分焼付した塗膜のアセトン抽出塗膜残存率が70%以上である水性多液型ポリウレタン塗料組成物によって、前記課題の解決が達成できることを見出し、本発明を完成するに至った。 As a result of intensive studies to solve the above problems, the inventors have developed a first component (A) containing a hydroxyl group-containing resin emulsion component (a1), a catalyst compound (a2) and water, a polyisocyanate component (b1) and An aqueous multi-component polyurethane coating composition containing a second component (B) containing an organic solvent (b2), wherein the glass transition temperature of the hydroxyl group-containing resin contained in the hydroxyl group-containing resin emulsion component (a1) is 40° C. or higher. The Martens hardness of the coating film is 10 N/mm 2 or more and 70 N/mm 2 or less, and the coating film is coated on a tin plate so that the film thickness after drying is 40 μm and baked at 60°C for 20 minutes, and the film thickness after drying is It has been discovered that the above problem can be solved by an aqueous multi-component polyurethane coating composition in which the acetone-extracted coating film residual rate of the coating film coated to a thickness of 40 μm and baked at 60° C. for 20 minutes is 70% or more, and the present invention has been achieved. I was able to complete it.
 即ち、本発明は、以下の水性多液型ポリウレタン塗料組成物、及び水性多液型ポリウレタン塗料組成物を塗装する塗装方法を提供するものである。
項1.水酸基含有樹脂エマルション成分(a1)、触媒化合物(a2)及び水を含む第1成分(A)、並びにポリイソシアネート成分(b1)及び有機溶剤(b2)を含む第2成分(B)を含有する水性多液型ポリウレタン塗料組成物であって、前記水酸基含有樹脂エマルション成分(a1)に含まれる水酸基含有樹脂のガラス転移温度40℃以上であり、ブリキ板に乾燥後の膜厚が40μmになるよう塗装し60℃で20分焼付した塗膜のマルテンス硬度が10N/mm2以上70N/mm2以下であり、乾燥後の膜厚が40μmになるよう塗装し60℃で20分焼付した塗膜のアセトン抽出塗膜残存率が70%以上である、水性多液型ポリウレタン塗料組成物。
項2.乾燥後の膜厚が40μmになるよう塗装し60℃で20分焼付した塗膜のアセトン抽出塗膜残存率が95%以下である、前記項1に記載の水性多液型ポリウレタン塗料組成物。
項3.前記水酸基含有樹脂エマルション成分(a1)に含まれる水酸基含有樹脂が、水酸基価50~250mgKOH/g、酸価5~40mgKOH/gの範囲内である、前記項1又は2に記載の水性多液型ポリウレタン塗料組成物。
項4.水酸基含有樹脂エマルション成分(a1)が自己乳化型エマルションを含有する、前記項1~3のいずれか1項に記載の水性多液型ポリウレタン塗料組成物。
項5.前記水酸基含有樹脂エマルション成分(a1)に含まれる水酸基含有樹脂が、その成分の一部として、水酸基含有重合性不飽和化合物、カルボキシル基含有重合性不飽和化合物及びエポキシ基含有重合性不飽和化合物を共重合成分とする水酸基含有アクリル樹脂(a1-1)を含む、前記項1~4のいずれか1項に記載の水性多液型ポリウレタン塗料組成物。
項6.水酸基含有アクリル樹脂(a1-1)の分子量が10000~18000である、前記項5に記載の水性多液型ポリウレタン塗料組成物。
項7.触媒化合物(a2)がモリブデン化合物を含有する、前記項1~6のいずれか1項に記載の水性多液型ポリウレタン塗料組成物。
項8.触媒化合物(a2)の含有量が、第1成分(A)の樹脂固形分100質量部を基準として0.0001~0.1質量部の範囲内にある、前記項1~7のいずれか1項に記載の水性多液型ポリウレタン塗料組成物。
項9.第2成分(B)が、亜鉛化合物、錫化合物、ジルコニウム化合物、ビスマス化合物、鉛化合物、コバルト化合物、マンガン化合物、チタン化合物及びアルミニウム化合物からなる群から選ばれる少なくとも1種の金属触媒化合物(d)を含有する、前記項1~8のいずれか1項に記載の水性多液型ポリウレタン塗料組成物。
項10.亜鉛化合物、錫化合物、ジルコニウム化合物、ビスマス化合物、鉛化合物、コバルト化合物、マンガン化合物、チタン化合物及びアルミニウム化合物からなる群から選ばれる少なくとも1種の金属触媒化合物(d)及び有機溶剤(c1)を含む第3成分(C)を含有する、前記項1~8のいずれか1項に記載の水性多液型ポリウレタン塗料組成物。
項11.金属触媒化合物(d)の含有量が、第3成分(C)の総量100質量部を基準として0.10~5.0部の範囲内にある、前記項10に記載の水性多液型ポリウレタン塗料組成物。
項12.金属触媒化合物(d)が錫化合物を含有する、前記項9~11のいずれか1項に記載の水性多液型ポリウレタン塗料組成物。
項13.金属触媒化合物(d)の含有量が、ポリイソシアネート成分(b1)の不揮発分100質量部を基準として0.01~1.00質量部の範囲内にある、前記項9~12のいずれか1項に記載の水性多液型ポリウレタン塗料組成物。
項14.有機溶剤(b2)が、沸点が140℃以上180℃以下、20℃における水溶解度が1.0g/100g H2O以上20g/100g H2O以下である化合物を含有する、前記項1~13のいずれか1項に記載の水性多液型ポリウレタン塗料組成物。
項15.有機溶剤(b2)の含有量が、第1成分(A)及び第2成分(B)の樹脂固形分の総量100質量部を基準として40質量部以上70質量部以下である、前記項1~14のいずれか1項に記載の水性多液型ポリウレタン塗料組成物。
項16.有機溶剤(c1)が、沸点が140℃以上180℃以下、20℃における水溶解度が1.0g/100g H2O以上20g/100g H2O以下である化合物を含有する、前記項10に記載の水性多液型ポリウレタン塗料組成物。
項17.第2成分(B)に含まれる有機溶剤(b2)及び第3成分(C)に含まれる有機溶剤(c1)の合計含有量が、第1成分(A)及び第2成分(B)の樹脂固形分の総量100質量部を基準として40質量部以上70質量部以下である、前記項10又は16に記載の水性多液型ポリウレタン塗料組成物。
項18.透明塗料組成物である、前記項1~17のいずれか1項に記載の水性多液型ポリウレタン塗料組成物。
項19.第1成分(A)がさらに顔料を含有する、前記項1~17のいずれか1項に記載の水性多液型ポリウレタン塗料組成物。
項20.被塗物に、前記項1~19のいずれか1項に記載の水性多液型ポリウレタン塗料組成物を塗装する塗装方法。
項21.前記被塗物が、自動車、産業機械、建設機械、鉄道車両、大型車両、船体、又は建築物建造物、若しくはそれらの部品である、前記項20に記載の塗装方法。
項22.塗装体の被塗面にすでに形成されている塗膜上或いは塗装体の損傷部にプライマーサーフェイサー及び/又はベース塗料を塗装した下地処理塗膜上に、前記項1~17のいずれか1項に記載の水性多液型ポリウレタン塗料組成物を塗装する、塗装体の補修塗装方法。
That is, the present invention provides the following aqueous multi-component polyurethane coating composition and a coating method for coating the aqueous multi-component polyurethane coating composition.
Item 1. A water-based resin emulsion containing a hydroxyl group-containing resin emulsion component (a1), a first component (A) containing a catalyst compound (a2) and water, and a second component (B) containing a polyisocyanate component (b1) and an organic solvent (b2). A multi-component polyurethane coating composition, wherein the hydroxyl group-containing resin contained in the hydroxyl group-containing resin emulsion component (a1) has a glass transition temperature of 40°C or higher, and is coated on a tin plate so that the film thickness after drying is 40 μm. The acetone coating film was baked at 60°C for 20 minutes and the Martens hardness was 10 N/mm 2 or more and 70 N/mm 2 or less, and the film thickness after drying was 40 μm. An aqueous multi-component polyurethane coating composition having an extracted coating film residual rate of 70% or more.
Item 2. 2. The aqueous multi-component polyurethane coating composition according to item 1, wherein the acetone-extracted coating film residual rate of a coating film coated to a dry film thickness of 40 μm and baked at 60° C. for 20 minutes is 95% or less.
Item 3. The aqueous multi-component type according to item 1 or 2, wherein the hydroxyl group-containing resin contained in the hydroxyl group-containing resin emulsion component (a1) has a hydroxyl value of 50 to 250 mgKOH/g and an acid value of 5 to 40 mgKOH/g. Polyurethane paint composition.
Item 4. The aqueous multi-component polyurethane coating composition according to any one of items 1 to 3 above, wherein the hydroxyl group-containing resin emulsion component (a1) contains a self-emulsifying emulsion.
Item 5. The hydroxyl group-containing resin contained in the hydroxyl group-containing resin emulsion component (a1) contains, as a part of its components, a hydroxyl group-containing polymerizable unsaturated compound, a carboxyl group-containing polymerizable unsaturated compound, and an epoxy group-containing polymerizable unsaturated compound. The aqueous multi-component polyurethane coating composition according to any one of items 1 to 4 above, which contains a hydroxyl group-containing acrylic resin (a1-1) as a copolymerization component.
Item 6. Item 5. The aqueous multi-component polyurethane coating composition according to item 5, wherein the hydroxyl group-containing acrylic resin (a1-1) has a molecular weight of 10,000 to 18,000.
Section 7. 7. The aqueous multi-component polyurethane coating composition according to any one of items 1 to 6 above, wherein the catalyst compound (a2) contains a molybdenum compound.
Section 8. Any one of items 1 to 7 above, wherein the content of the catalyst compound (a2) is within the range of 0.0001 to 0.1 part by mass based on 100 parts by mass of the resin solid content of the first component (A). The aqueous multi-component polyurethane coating composition described in 2.
Item 9. The second component (B) is at least one metal catalyst compound (d) selected from the group consisting of zinc compounds, tin compounds, zirconium compounds, bismuth compounds, lead compounds, cobalt compounds, manganese compounds, titanium compounds, and aluminum compounds. The aqueous multi-component polyurethane coating composition according to any one of items 1 to 8 above.
Item 10. Contains at least one metal catalyst compound (d) selected from the group consisting of zinc compounds, tin compounds, zirconium compounds, bismuth compounds, lead compounds, cobalt compounds, manganese compounds, titanium compounds and aluminum compounds and an organic solvent (c1). The aqueous multi-component polyurethane coating composition according to any one of items 1 to 8 above, which contains the third component (C).
Item 11. The aqueous multi-component polyurethane according to item 10, wherein the content of the metal catalyst compound (d) is within the range of 0.10 to 5.0 parts based on 100 parts by mass of the total amount of the third component (C). Paint composition.
Item 12. The aqueous multi-component polyurethane coating composition according to any one of items 9 to 11 above, wherein the metal catalyst compound (d) contains a tin compound.
Item 13. Any one of items 9 to 12 above, wherein the content of the metal catalyst compound (d) is within the range of 0.01 to 1.00 parts by mass based on 100 parts by mass of nonvolatile content of the polyisocyanate component (b1). The aqueous multi-component polyurethane coating composition described in 2.
Section 14. Items 1 to 13 above, wherein the organic solvent (b2) contains a compound having a boiling point of 140° C. or more and 180° C. or less and a water solubility at 20° C. of 1.0 g/100 g H 2 O or more and 20 g/100 g H 2 O or less. The aqueous multi-component polyurethane coating composition according to any one of the above.
Item 15. Items 1 to 1 above, wherein the content of the organic solvent (b2) is 40 parts by mass or more and 70 parts by mass or less based on 100 parts by mass of the total resin solid content of the first component (A) and the second component (B). 15. The aqueous multi-component polyurethane coating composition according to any one of Item 14.
Section 16. Item 10 above, wherein the organic solvent (c1) contains a compound having a boiling point of 140° C. or more and 180° C. or less and a water solubility at 20° C. of 1.0 g/100 g H 2 O or more and 20 g/100 g H 2 O or less. A water-based multi-component polyurethane coating composition.
Section 17. The total content of the organic solvent (b2) contained in the second component (B) and the organic solvent (c1) contained in the third component (C) is the same as that of the resin of the first component (A) and the second component (B). 17. The aqueous multi-component polyurethane coating composition according to item 10 or 16, wherein the amount is 40 parts by mass or more and 70 parts by mass or less, based on 100 parts by mass of the total solid content.
Section 18. The aqueous multi-component polyurethane coating composition according to any one of items 1 to 17 above, which is a transparent coating composition.
Item 19. The aqueous multi-component polyurethane coating composition according to any one of items 1 to 17 above, wherein the first component (A) further contains a pigment.
Section 20. A coating method of coating an object to be coated with the aqueous multi-component polyurethane coating composition according to any one of items 1 to 19 above.
Section 21. 21. The coating method according to item 20, wherein the object to be coated is an automobile, an industrial machine, a construction machine, a railway vehicle, a large vehicle, a ship, or a building structure, or a part thereof.
Section 22. Any one of the above items 1 to 17 may be applied on the coating film already formed on the surface of the painted body or on the base treatment coating film in which the primer surfacer and/or base paint is applied to the damaged part of the painted body. A method for repairing a painted body by applying the water-based multi-component polyurethane paint composition described above.
 本発明の水性多液型ポリウレタン塗料組成物は、各成分の貯蔵安定性は良好で且つ適度なポットライフを備えている。そして常温乾燥、強制乾燥等の穏和な乾燥条件でも短時間で硬度に優れた塗膜を形成することができる。 The aqueous multi-component polyurethane coating composition of the present invention has good storage stability of each component and a suitable pot life. A coating film with excellent hardness can be formed in a short time even under mild drying conditions such as drying at room temperature or forced drying.
 また、本発明の塗料を用いて形成された塗膜は、硬度に優れるとともに、透明感のある仕上がり性及び耐候性も有するため、種々の用途に幅広く適用することが可能である。 Furthermore, the coating film formed using the coating material of the present invention has excellent hardness, a transparent finish, and weather resistance, so it can be widely applied to various uses.
 本明細書において、単数形(a, an, the等)は、本明細書で別途明示がある場合又は文脈上明らかに矛盾する場合を除き、単数と複数を含むものとする。 
 本明細書において、「含有する(comprise)」は、「実質的にのみからなる(consist essentially of)」、及び「のみからなる(consist of)」も包含する概念である 。
As used herein, the singular forms (a, an, the, etc.) shall include both the singular and the plural unless the context clearly dictates otherwise.
In this specification, "comprise" is a concept that includes "consist essentially of" and "consist of".
 本発明は、水酸基含有樹脂エマルション成分(a1)、触媒化合物(a2)及び水を含む第1成分(A)、並びにポリイソシアネート成分(b1)及び有機溶剤(b2)を含む第2成分(B)を含有する水性多液型ポリウレタン塗料組成物であって、前記水酸基含有樹脂エマルション成分(a1)に含まれる水酸基含有樹脂のガラス転移温度40℃以上であり、ブリキ板に乾燥後の膜厚が40μmになるよう塗装し60℃で20分焼付した塗膜のマルテンス硬度が10N/mm2以上70N/mm2以下であり、乾燥後の膜厚が40μmになるよう塗装し60℃で20分焼付した塗膜のアセトン抽出塗膜残存率が70%以上である、水性多液型ポリウレタン塗料組成物である。以下、本発明に用いられる各成分について説明する。 The present invention comprises a first component (A) containing a hydroxyl group-containing resin emulsion component (a1), a catalyst compound (a2) and water, and a second component (B) containing a polyisocyanate component (b1) and an organic solvent (b2). An aqueous multi-component polyurethane coating composition containing: wherein the glass transition temperature of the hydroxyl group-containing resin contained in the hydroxyl group-containing resin emulsion component (a1) is 40°C or higher, and the film thickness after drying on a tin plate is 40 μm. The Martens hardness of the coating film was 10 N/mm 2 or more and 70 N/mm 2 or less, and the film thickness after drying was 40 μm. The coating was baked at 60°C for 20 minutes. This is an aqueous multi-component polyurethane coating composition in which the acetone-extracted coating film residual rate of the coating film is 70% or more. Each component used in the present invention will be explained below.
 <第1成分(A)>
 本発明において、第1成分(A)は、水酸基含有樹脂エマルション成分(a1)及び水を含む。
<First component (A)>
In the present invention, the first component (A) contains a hydroxyl group-containing resin emulsion component (a1) and water.
 第1成分(A)に占める水酸基含有樹脂エマルション成分(a1)の量としては、第1成分(A)全体の質量100質量部中に、水酸基含有樹脂エマルション成分(a1)が不揮発分量で20~50質量部、特に25~45質量部の範囲内が適している。 The amount of the hydroxyl group-containing resin emulsion component (a1) in the first component (A) is such that the hydroxyl group-containing resin emulsion component (a1) is present in a non-volatile amount of 20 to 100 parts by mass of the entire first component (A). 50 parts by weight, especially in the range from 25 to 45 parts by weight are suitable.
 本明細書において不揮発分又は樹脂固形分とは、揮発成分を除いた残存物を意味するものであり、残存物としては常温で固形状であっても液状であっても差し支えない。例えば試料を105℃、3時間処理して揮発成分を除去した時の残存成分をいう。 In this specification, the non-volatile content or resin solid content means the residue after removing volatile components, and the residue may be solid or liquid at room temperature. For example, it refers to the components remaining after volatile components are removed by treating a sample at 105° C. for 3 hours.
 本発明において、第1成分(A)の不揮発分濃度としては、ポットライフ、形成塗膜の仕上がり性の点から、25~55質量%、特に30~50質量%の範囲内が適している。 In the present invention, the nonvolatile content concentration of the first component (A) is suitably within the range of 25 to 55% by mass, particularly 30 to 50% by mass, from the viewpoint of pot life and finish quality of the formed coating film.
 <水酸基含有樹脂エマルション成分(a1)>
 本発明における水酸基含有樹脂エマルション成分(a1)は、水酸基含有樹脂が水等の溶媒に分散されてなる樹脂エマルションを含む成分であり、塗膜形成能を有するものであれば、従来公知のものを制限なく使用することができる。その具体例としては、アクリル樹脂エマルション、アクリルシリコーン樹脂エマルション、ウレタン樹脂エマルション、フッ素樹脂エマルション、エポキシ樹脂エマルション、ポリエステル樹脂エマルション、アルキド樹脂エマルション、メラミン樹脂エマルション、酢酸ビニルエマルション、シリコーン樹脂エマルション、酢酸ビニル・ベオバ樹脂エマルション等が挙げられるが、これらに限定されるわけではない。また、これらは単独で使用しても2種以上を併用しても良い。
<Hydroxyl group-containing resin emulsion component (a1)>
The hydroxyl group-containing resin emulsion component (a1) in the present invention is a component containing a resin emulsion in which a hydroxyl group-containing resin is dispersed in a solvent such as water, and conventionally known ones can be used as long as they have coating film-forming ability. Can be used without restrictions. Specific examples include acrylic resin emulsion, acrylic silicone resin emulsion, urethane resin emulsion, fluororesin emulsion, epoxy resin emulsion, polyester resin emulsion, alkyd resin emulsion, melamine resin emulsion, vinyl acetate emulsion, silicone resin emulsion, and vinyl acetate emulsion. Examples include, but are not limited to, Beoba resin emulsion. Further, these may be used alone or in combination of two or more.
 水酸基含有樹脂エマルション成分(a1)中に含まれる水酸基含有樹脂のガラス転移温度(以下Tgと略す場合がある)は、得られる塗膜を硬くし塗膜の研磨性と付着性を両立させるために、40℃以上であり、50~75℃がさらに好ましく、60~70℃の範囲内であることが特に好ましい。 The glass transition temperature (hereinafter sometimes abbreviated as Tg) of the hydroxyl group-containing resin contained in the hydroxyl group-containing resin emulsion component (a1) is determined in order to harden the resulting coating film and achieve both polishability and adhesion of the coating film. , 40°C or higher, more preferably 50 to 75°C, particularly preferably 60 to 70°C.
 本明細書において、ガラス転移温度(Tg)は、下記式により算出される値である。1/Tg(K)=W1/T1+W2/T2+・・・Wn/Tn
Tg(℃)=Tg(K)-273
 式中、W1、W2、・・・Wnは各モノマーの質量分率であり、T1、T2・・・Tnは各モノマーのホモポリマーのガラス転移温度Tg(K)である。尚、各モノマーのホモポリマーのガラス転移温度は、POLYMER HANDBOOK Fourth Edition,J.Brandrup,E.h.Immergut,E.A.Grulke編(1999年)による値であり、該文献に記載されていないモノマーのガラス転移温度は、該モノマーのホモポリマーを重量平均分子量が50,000程度になるようにして合成したときの静的ガラス転移温度とする。
In this specification, the glass transition temperature (Tg) is a value calculated by the following formula. 1/Tg(K)=W1/T1+W2/T2+...Wn/Tn
Tg (℃) = Tg (K) - 273
In the formula, W1, W2,...Wn are the mass fractions of each monomer, and T1, T2...Tn are the glass transition temperatures Tg (K) of the homopolymer of each monomer. Note that the glass transition temperature of the homopolymer of each monomer is as described in POLYMER HANDBOOK Fourth Edition, J. Brandrup, E. h. Immergut, E. A. The glass transition temperature of monomers not described in this document is based on the static value obtained when a homopolymer of the monomer is synthesized with a weight average molecular weight of approximately 50,000. Glass transition temperature.
 本明細書において、樹脂の静的ガラス転移温度は、例えば、試料を測定カップにとり、真空吸引して完全に溶剤を除去した後、示差走査熱量計「DSC-50Q型」(島津製作所製、商品名)を用いて、3℃/分の昇温速度で-100℃~150℃の範囲で熱量変化を測定し、低温側における最初のベースラインの変化点を静的ガラス転移温度とすることによって、測定することができる。 In this specification, the static glass transition temperature of a resin is measured using a differential scanning calorimeter "DSC-50Q model" (manufactured by Shimadzu Corporation, product name By measuring the change in heat value in the range of -100 to 150 °C at a heating rate of 3 °C/min using , can be measured.
 水酸基含有樹脂エマルション成分(a1)に含まれる樹脂粒子の平均粒子径としては、50~300nm、特に100~200nmの範囲内にあることが第1成分(A)の貯蔵安定性と仕上がり性の観点から適している。 The average particle diameter of the resin particles contained in the hydroxyl group-containing resin emulsion component (a1) should be within the range of 50 to 300 nm, particularly 100 to 200 nm, from the viewpoint of storage stability and finishing properties of the first component (A). Suitable from
 本明細書において、エマルション成分の平均粒子径は、測定温度20℃において、コールターカウンター法によって測定された体積平均粒子径の値である。コールターカウンター法による測定は、例えば、「COULTER N4型」(ベックマン・コールター社製、商品名)を用いて行うことができる。 In this specification, the average particle diameter of the emulsion component is the value of the volume average particle diameter measured by the Coulter counter method at a measurement temperature of 20°C. Measurement by the Coulter counter method can be performed using, for example, "COULTER N4 type" (manufactured by Beckman Coulter, trade name).
 上記水酸基含有樹脂としては、塗膜物性、研磨性及び乾燥性の観点から、水酸基価が50~250mgKOH/g、特に100~200mgKOH/gの範囲内が好適であり、かつ酸価が5~40mgKOH/g、特に5~30mgKOH/gの範囲内が好適である。 The above-mentioned hydroxyl group-containing resin preferably has a hydroxyl value in the range of 50 to 250 mgKOH/g, particularly 100 to 200 mgKOH/g, and an acid value of 5 to 40 mgKOH, from the viewpoint of coating film properties, polishing properties, and drying properties. /g, particularly preferably within the range of 5 to 30 mgKOH/g.
 上記水酸基含有樹脂の溶解性パラメータ(SP値)は、乾燥塗膜の吸水率を下げる点、耐水性の点から8.7~9.3の範囲内であることが好ましく、8.8~9.2の範囲内であることが特に好ましい。 The solubility parameter (SP value) of the above-mentioned hydroxyl group-containing resin is preferably within the range of 8.7 to 9.3, and 8.8 to 9 Particularly preferred is a range of .2.
 溶解性パラメータ(Solubility Parameter、「SP値」は略号)は、液体分子の分子間相互作用の尺度を表すものである。重合性モノマーのホモポリマーのSP値は、J.Paint Technology,vol.42,176(1970)に記載されている。重合性モノマー混合物の共重合体ポリマーのSP値は、下記式により計算して求めることができる。
SP値=SP1×fw1+SP2×fw2+………+SPn×fwn
 上記式中、SP1、SP2、………SPnは、各重合性モノマーのホモポリマーのSP値を表し、fw1、fw2、………fwnは、各重合性不飽和モノマーのモノマー総量に対する質量分率を表す。
The solubility parameter ("SP value" is an abbreviation) represents a measure of intermolecular interaction of liquid molecules. The SP value of a homopolymer of polymerizable monomers is determined by J. Paint Technology, vol. 42, 176 (1970). The SP value of the copolymer of the polymerizable monomer mixture can be calculated and determined using the following formula.
SP value=SP1×fw1+SP2×fw2+……+SPn×fwn
In the above formula, SP1, SP2, ...SPn represent the SP value of the homopolymer of each polymerizable monomer, and fw1, fw2, ...fwn are the mass fractions of each polymerizable unsaturated monomer with respect to the total amount of monomers. represents.
 上記水酸基含有樹脂の溶解性パラメータを上記範囲内とするために、共重合成分の内、モノマーのSP値が9.3未満のモノマーを少なくとも10質量%以上含むことが好ましく、15~60質量%の範囲内で含むことがより好ましく、20~55質量%の範囲内で含むことが特に好ましい。 In order to keep the solubility parameter of the hydroxyl group-containing resin within the above range, it is preferable that at least 10% by mass or more of monomers having an SP value of less than 9.3 are included in the copolymerized components, and 15 to 60% by mass. The content is more preferably within the range of 20 to 55% by mass, particularly preferably 20 to 55% by mass.
 本発明の水酸基含有樹脂エマルション成分(a1)は、自己乳化型エマルションを含有することが好ましい。本明細書において、自己乳化型エマルションとは、無溶媒又は好適な有機溶媒の存在下において合成されたカルボキシル基等のイオン性官能基を有する樹脂を水中に滴下、混合し、任意選択で過剰な有機溶媒を除去することによって分散せしめるか、重合反応後に任意選択で過剰な有機溶媒を除去した後に水を添加して分散せしめることで得られるエマルションである。自己乳化型エマルションは、乳化剤を使用しないことから、耐水性と耐候性に優れる。また、自己乳化型エマルションは、水媒体から製造されていないことから、比較的低分子量、かつ、小粒径で均衡のとれた微粒子が得られやすく、水性塗料として塗装した際、手攪拌性等の塗料の取扱作業性に極めて優れ、かつ、乾燥性及びツヤ感に優れる。水酸基含有樹脂エマルション成分(a1)に自己乳化型エマルションを用いると、水性塗料でありながら極めて優れた塗膜外観を得ることができ、ポリイソシアネート化合物(b1)との反応性も優れることから、耐候性に極めて優れる塗膜を得ることができる。 The hydroxyl group-containing resin emulsion component (a1) of the present invention preferably contains a self-emulsifying emulsion. In this specification, a self-emulsifying emulsion refers to a resin having an ionic functional group such as a carboxyl group synthesized without a solvent or in the presence of a suitable organic solvent, which is added dropwise to water, mixed, and optionally an excess amount of It is an emulsion obtained by dispersing by removing the organic solvent or by optionally removing excess organic solvent after the polymerization reaction and then adding water and dispersing. Since self-emulsifying emulsions do not use emulsifiers, they have excellent water resistance and weather resistance. In addition, since self-emulsifying emulsions are not manufactured from an aqueous medium, it is easy to obtain well-balanced fine particles with relatively low molecular weight and small particle size, and when applied as a water-based paint, it is easy to mix by hand. It is extremely easy to handle and work with paints, and has excellent drying properties and gloss. When a self-emulsifying emulsion is used as the hydroxyl group-containing resin emulsion component (a1), it is possible to obtain an extremely excellent coating film appearance even though it is a water-based paint, and it also has excellent reactivity with the polyisocyanate compound (b1), so it has good weather resistance. A coating film with extremely excellent properties can be obtained.
 本発明においては形成塗膜の硬度が優れること等から、水酸基含有樹脂エマルション成分(a1)は少なくともその成分の一部として水酸基含有アクリル樹脂(a1-1)を含むことが適している。水酸基含有アクリル樹脂の水分散方法、あるいは水酸基含有アクリル樹脂エマルションの製造方法に制限はないが、例えば、有機溶剤の存在下で、(メタ)アクリロイル化合物を必須とし、その他の重合性不飽和化合物を含む重合性不飽和化合物成分を1段階で又は多段階で重合させて得られた水酸基含有アクリル樹脂を水分散する方法、水及び分散安定剤の存在で、(メタ)アクリロイル化合物を必須とし、その他の重合性不飽和化合物を含む重合性不飽和化合物成分を1段階で又は多段階で乳化重合する方法、等を挙げることができる。 In the present invention, it is suitable that the hydroxyl group-containing resin emulsion component (a1) contains the hydroxyl group-containing acrylic resin (a1-1) as at least a part of the component, since the hardness of the formed coating film is excellent. There are no restrictions on the water dispersion method of hydroxyl group-containing acrylic resin or the manufacturing method of hydroxyl group-containing acrylic resin emulsion, but for example, in the presence of an organic solvent, a (meth)acryloyl compound is essential and other polymerizable unsaturated compounds are added. A method of dispersing in water a hydroxyl group-containing acrylic resin obtained by polymerizing a polymerizable unsaturated compound component containing a polymerizable unsaturated compound component in one step or in multiple steps, in the presence of water and a dispersion stabilizer, a (meth)acryloyl compound is essential, etc. Examples include a method in which a polymerizable unsaturated compound component containing a polymerizable unsaturated compound is emulsion polymerized in one step or in multiple steps.
 水酸基含有アクリル樹脂エマルションの共重合成分である(メタ)アクリロイル化合物及びその他の重合性不飽和化合物としては、例えば、メチル(メタ)アクリレート、エチル(メタ)アクリレート、n-プロピル(メタ)アクリレート、iso-プロピル(メタ)アクリレート、n-ブチル(メタ)アクリレート、iso-ブチル(メタ)アクリレート、tert-ブチル(メタ)アクリレート、ペンチル(メタ)アクリレート、ヘキシル(メタ)アクリレート、オクチル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、ノニル(メタ)アクリレート、ドデシル(メタ)アクリレート(ラウリル(メタ)アクリレート)、トリデシル(メタ)アクリレート、ステアリル(メタ)アクリレート、イソステアリル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、メチルシクロヘキシル(メタ)アクリレート、t-ブチルシクロヘキシル(メタ)アクリレート、シクロドデシル(メタ)アクリレート、イソボルニル(メタ)アクリレート、アダマンチル(メタ)アクリレート、トリシクロデカニル(メタ)アクリレート等のアルキル又はシクロアルキル(メタ)アクリレート;アクリル酸、メタクリル酸、クロトン酸、マレイン酸、イタコン酸、β-カルボキシエチルアクリレート等のカルボキシル基含有重合性不飽和化合物;2-アクリルアミド-2-メチルプロパンスルホン酸、アリルスルホン酸、スチレンスルホン酸ナトリウム塩、スルホエチルメタクリレート及びそのナトリウム塩、アンモニウム塩等のスルホン酸基含有重合性不飽和化合物;2-アクリロイルオキシエチルアシッドホスフェート、2-メタクリロイルオキシエチルアシッドホスフェート、2-アクリロイルオキシプロピルアシッドホスフェート、2-メタクリロイルオキシプロピルアシッドホスフェート等のリン酸基含有重合性不飽和化合物;2ーヒドロキシエチル(メタ)アクリレート、2ーヒドロキシプロピル(メタ)アクリレート、3-ヒドロキシプロピル(メタ)アクリレート、ヒドロキシブチル(メタ)アクリレート等の炭素数2~8個のヒドロキシアルキル(メタ)アクリレート;Nーメチロールアクリルアミド;アリルアルコール;炭素数2~8個のヒドロキシアルキル(メタ)アクリレートのε-カプロラクトン変性アクリル化合物;ジエチレングリコール(メタ)アクリレート、トリエチレングリコール(メタ)アクリレート、ポリエチレングリコール(メタ)アクリレート、ジプロピレングリコール(メタ)アクリレート、トリプロピレングリコール(メタ)アクリレート、ポリプロピレングリコール(メタ)アクリレート、ポリエチレンポリプロピレングリコール(メタ)アクリレート等のポリアルキレングリコール(メタ)アクリレート等の水酸基含有重合性不飽和化合物;ベンジル(メタ)アクリレート、スチレン、α-メチルスチレン、ビニルトルエン等の芳香族環含有重合性不飽和化合物;ビニルトリメトキシシラン、ビニルトリエトキシシラン、ビニルトリス(2-メトキシエトキシ)シラン、γ-(メタ)アクリロイルオキシプロピルトリメトキシシラン、γ-(メタ)アクリロイルオキシプロピルトリエトキシシラン等のアルコキシシリル基を有する重合性不飽和化合物;N-メトキシメチル(メタ)アクリルアミド、N-ブトキシメチル(メタ)アクリルアミド、メトキシエチル(メタ)アクリレート、メトキシプロピル(メタ)アクリレート、エトキシエチル(メタ)アクリレート、エトキシプロピル(メタ)アクリレート等のアルコキシアルキル(メタ)アクリレート、ポリエチレングリコールモノメトキシ(メタ)アクリレート等のポリアルキレングリコールモノアルコキシ(メタ)アクリレート等のアルコキシ基含有重合性不飽和化合物;パーフルオロブチルエチル(メタ)アクリレート、パーフルオロオクチルエチル(メタ)アクリレート等のパーフルオロアルキル(メタ)アクリレート;フルオロオレフィン等のフッ素化アルキル基を有する重合性不飽和化合物;マレイミド基等の光重合性官能基を有する重合性不飽和化合物;N-ビニルピロリドン、エチレン、ブタジエン、クロロプレン、プロピオン酸ビニル、酢酸ビニル等のビニル化合物;アリル(メタ)アクリレート、エチレングリコールジ(メタ)アクリレート、トリエチレングリコールジ(メタ)アクリレート、テトラエチレングリコールジ(メタ)アクリレート、1,3-ブチレングリコールジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、1,4-ブタンジオールジ(メタ)アクリレート、ネオペンチルグリコールジ(メタ)アクリレート、1,6-ヘキサンジオールジ(メタ)アクリレート、ペンタエリスリトールジ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、グリセロールジ(メタ)アクリレート、1,1,1-トリスヒドロキシメチルエタンジ(メタ)アクリレート、1,1,1-トリスヒドロキシメチルエタントリ(メタ)アクリレート、1,1,1-トリスヒドロキシメチルプロパントリ(メタ)アクリレート、トリアリルイソシアヌレート、ジアリルテレフタレート、ジビニルベンゼン等の重合性不飽和基を1分子中に少なくとも2個有する重合性不飽和化合物;(メタ)アクリロニトリル、(メタ)アクリルアミド、N,N-ジメチルアミノエチル(メタ)アクリレート、N,N-ジエチルアミノエチル(メタ)アクリレート、N,N-ジメチルアミノプロピル(メタ)アクリルアミド、グリシジル(メタ)アクリレートとアミン化合物との付加物等の含窒素重合性不飽和化合物;グリシジル(メタ)アクリレート、β-メチルグリシジル(メタ)アクリレート、3,4-エポキシシクロヘキシルメチル(メタ)アクリレート、3,4-エポキシシクロヘキシルエチル(メタ)アクリレート、3,4-エポキシシクロヘキシルプロピル(メタ)アクリレート、アリルグリシジルエーテル等のエポキシ基含有重合性不飽和化合物;2-イソシアナトエチル(メタ)アクリレート、m-イソプロペニル-α,α-ジメチルベンジルイソシアネート等のイソシアナト基含有重合性不飽和化合物;分子末端がアルコキシ基であるポリオキシエチレン鎖を有する(メタ)アクリレート;アクロレイン、ダイアセトンアクリルアミド、ダイアセトンメタクリルアミド、アセトアセトキシエチルメタクリレート、ホルミルスチロール、4~7個の炭素原子を有するビニルアルキルケトン(例えば、ビニルメチルケトン、ビニルエチルケトン、ビニルブチルケトン)等のカルボニル基含有重合性不飽和化合物等が挙げられる。これらの重合性不飽和化合物はそれぞれ単独でもしくは2種以上を組み合わせて使用することができる。 Examples of the (meth)acryloyl compound and other polymerizable unsaturated compounds that are copolymerization components of the hydroxyl group-containing acrylic resin emulsion include methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, iso -Propyl (meth)acrylate, n-butyl (meth)acrylate, iso-butyl (meth)acrylate, tert-butyl (meth)acrylate, pentyl (meth)acrylate, hexyl (meth)acrylate, octyl (meth)acrylate, 2 - Ethylhexyl (meth)acrylate, nonyl (meth)acrylate, dodecyl (meth)acrylate (lauryl (meth)acrylate), tridecyl (meth)acrylate, stearyl (meth)acrylate, isostearyl (meth)acrylate, cyclohexyl (meth)acrylate , methylcyclohexyl (meth)acrylate, t-butylcyclohexyl (meth)acrylate, cyclododecyl (meth)acrylate, isobornyl (meth)acrylate, adamantyl (meth)acrylate, tricyclodecanyl (meth)acrylate, and other alkyl or cycloalkyl (Meth)acrylate; Carboxyl group-containing polymerizable unsaturated compounds such as acrylic acid, methacrylic acid, crotonic acid, maleic acid, itaconic acid, β-carboxyethyl acrylate; 2-acrylamido-2-methylpropanesulfonic acid, allylsulfonic acid , sulfonic acid group-containing polymerizable unsaturated compounds such as styrene sulfonic acid sodium salt, sulfoethyl methacrylate and its sodium salt, ammonium salt; 2-acryloyloxyethyl acid phosphate, 2-methacryloyloxyethyl acid phosphate, 2-acryloyloxypropyl Phosphate group-containing polymerizable unsaturated compounds such as acid phosphate and 2-methacryloyloxypropyl acid phosphate; 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate, hydroxy Hydroxyalkyl (meth)acrylates having 2 to 8 carbon atoms such as butyl (meth)acrylate; N-methylol acrylamide; Allyl alcohol; ε-caprolactone-modified acrylic compounds of hydroxyalkyl (meth)acrylates having 2 to 8 carbon atoms; Diethylene glycol (meth)acrylate, triethylene glycol (meth)acrylate, polyethylene glycol (meth)acrylate, dipropylene glycol (meth)acrylate, tripropylene glycol (meth)acrylate, polypropylene glycol (meth)acrylate, polyethylene polypropylene glycol (meth)acrylate Hydroxyl group-containing polymerizable unsaturated compounds such as polyalkylene glycol (meth)acrylate such as acrylate; Aromatic ring-containing polymerizable unsaturated compounds such as benzyl (meth)acrylate, styrene, α-methylstyrene, vinyltoluene; vinyltrimethoxy Polymerizable unsaturated compounds with alkoxysilyl groups such as silane, vinyltriethoxysilane, vinyltris(2-methoxyethoxy)silane, γ-(meth)acryloyloxypropyltrimethoxysilane, γ-(meth)acryloyloxypropyltriethoxysilane, etc. Compounds: Alkoxy such as N-methoxymethyl (meth)acrylamide, N-butoxymethyl (meth)acrylamide, methoxyethyl (meth)acrylate, methoxypropyl (meth)acrylate, ethoxyethyl (meth)acrylate, ethoxypropyl (meth)acrylate, etc. Alkoxy group-containing polymerizable unsaturated compounds such as alkyl (meth)acrylate, polyalkylene glycol monoalkoxy (meth)acrylate such as polyethylene glycol monomethoxy (meth)acrylate; perfluorobutylethyl (meth)acrylate, perfluorooctylethyl ( Perfluoroalkyl (meth)acrylates such as meth)acrylates; Polymerizable unsaturated compounds having fluorinated alkyl groups such as fluoroolefins; Polymerizable unsaturated compounds having photopolymerizable functional groups such as maleimide groups; N-vinylpyrrolidone , vinyl compounds such as ethylene, butadiene, chloroprene, vinyl propionate, vinyl acetate; allyl (meth)acrylate, ethylene glycol di(meth)acrylate, triethylene glycol di(meth)acrylate, tetraethylene glycol di(meth)acrylate, 1,3-butylene glycol di(meth)acrylate, trimethylolpropane tri(meth)acrylate, 1,4-butanediol di(meth)acrylate, neopentyl glycol di(meth)acrylate, 1,6-hexanediol di( meth)acrylate, pentaerythritol di(meth)acrylate, pentaerythritol tetra(meth)acrylate, glycerol di(meth)acrylate, 1,1,1-trishydroxymethylethane di(meth)acrylate, 1,1,1-tris At least two polymerizable unsaturated groups in one molecule, such as hydroxymethylethane tri(meth)acrylate, 1,1,1-trishydroxymethylpropane tri(meth)acrylate, triallyl isocyanurate, diallyl terephthalate, divinylbenzene, etc. Polymerizable unsaturated compounds having; (meth)acrylonitrile, (meth)acrylamide, N,N-dimethylaminoethyl (meth)acrylate, N,N-diethylaminoethyl (meth)acrylate, N,N-dimethylaminopropyl (meth) Nitrogen-containing polymerizable unsaturated compounds such as acrylamide, adducts of glycidyl (meth)acrylate and amine compounds; glycidyl (meth)acrylate, β-methylglycidyl (meth)acrylate, 3,4-epoxycyclohexylmethyl (meth)acrylate , 3,4-epoxycyclohexyl ethyl (meth)acrylate, 3,4-epoxycyclohexylpropyl (meth)acrylate, epoxy group-containing polymerizable unsaturated compounds such as allyl glycidyl ether; 2-isocyanatoethyl (meth)acrylate, m - Isocyanato group-containing polymerizable unsaturated compounds such as isopropenyl-α,α-dimethylbenzyl isocyanate; (meth)acrylates having a polyoxyethylene chain with an alkoxy group at the molecular end; acrolein, diacetone acrylamide, diacetone methacrylamide , acetoacetoxyethyl methacrylate, formylstyrene, carbonyl group-containing polymerizable unsaturated compounds such as vinyl alkyl ketones having 4 to 7 carbon atoms (for example, vinyl methyl ketone, vinyl ethyl ketone, vinyl butyl ketone), etc. . These polymerizable unsaturated compounds can be used alone or in combination of two or more.
 本発明において、上記水酸基含有アクリル樹脂エマルションに含まれる水酸基含有アクリル樹脂(a1-1)は、水酸基含有重合性不飽和化合物、カルボキシル基含有重合性不飽和化合物及びエポキシ基含有重合性不飽和化合物を共重合成分とすることが好ましい。 In the present invention, the hydroxyl group-containing acrylic resin (a1-1) contained in the hydroxyl group-containing acrylic resin emulsion contains a hydroxyl group-containing polymerizable unsaturated compound, a carboxyl group-containing polymerizable unsaturated compound, and an epoxy group-containing polymerizable unsaturated compound. It is preferable to use a copolymer component.
 より好ましくは、水酸基含有アクリル樹脂エマルションは、エポキシ基含有重合性不飽和化合物を含む重合性不飽和化合物成分(1)と、カルボキシル基含有重合性不飽和化合物を含む重合性不飽和化合物成分(2)とを、有機溶剤の存在下で多段階にて重合して得られる水酸基含有アクリル樹脂(a1-1)を水分散して得られるものであることが好ましい。なお、この場合、水酸基含有重合性不飽和化合物が、(1)と(2)のどちらか一方、又は(1)と(2)の両方に含まれる。 More preferably, the hydroxyl group-containing acrylic resin emulsion contains a polymerizable unsaturated compound component (1) containing an epoxy group-containing polymerizable unsaturated compound and a polymerizable unsaturated compound component (2) containing a carboxyl group-containing polymerizable unsaturated compound. ) is preferably obtained by dispersing in water a hydroxyl group-containing acrylic resin (a1-1) obtained by polymerizing in multiple stages in the presence of an organic solvent. In this case, the hydroxyl group-containing polymerizable unsaturated compound is contained in either (1) or (2) or both (1) and (2).
 上記水酸基含有アクリル樹脂エマルションにおいて、樹脂の水分散の手法としては、上記水酸基含有アクリル樹脂に含まれるカルボキシル基等のアニオン性基の一部又は全部を塩基性化合物で中和して水中に分散するか、又は、塩基性化合物を含有する水性媒体中に該水酸基含有アクリル樹脂を添加して分散させることも可能である。 In the hydroxyl group-containing acrylic resin emulsion, the method for dispersing the resin in water includes neutralizing some or all of the anionic groups such as carboxyl groups contained in the hydroxyl group-containing acrylic resin with a basic compound and dispersing the resin in water. Alternatively, it is also possible to add and disperse the hydroxyl group-containing acrylic resin in an aqueous medium containing a basic compound.
 また、上記水酸基含有アクリル樹脂の重量平均分子量は、5,000~50,000、さらに8,000~40,000、特に10,000~18,000の範囲内であることが好適である。 The weight average molecular weight of the hydroxyl group-containing acrylic resin is preferably in the range of 5,000 to 50,000, more preferably 8,000 to 40,000, and particularly 10,000 to 18,000.
 本明細書における数平均分子量又は重量平均分子量は、ゲルパーミエーションクロマトグラフ(GPC)を用いて測定した数平均分子量又は重量平均分子量を、標準ポリスチレンの分子量を基準にして換算した値である。具体的には、ゲルパーミュエーションクロマトグラフとして、「HLC8120GPC」(商品名、東ソー株式会社製)を使用し、カラムとして、「TSKgel G-4000HXL」「TSKgel G-3000HXL」「TSKgel G-2500HXL」及び「TSKgel G-2000HXL」(商品名、いずれも東ソー株式会社製)の4本を使用し、移動相テトラヒドロフラン、測定温度40℃、流速1mL/min及び検出器RIの条件下で測定することができる。 The number average molecular weight or weight average molecular weight in this specification is a value obtained by converting the number average molecular weight or weight average molecular weight measured using gel permeation chromatography (GPC) based on the molecular weight of standard polystyrene. Specifically, "HLC8120GPC" (trade name, manufactured by Tosoh Corporation) was used as a gel permeation chromatograph, and "TSKgel G-4000HXL", "TSKgel G-3000HXL", and "TSKgel G-2500HXL" were used as columns. and "TSKgel G-2000HXL" (trade name, both manufactured by Tosoh Corporation) under the conditions of a mobile phase of tetrahydrofuran, a measurement temperature of 40°C, a flow rate of 1 mL/min, and a detector RI. can.
 本発明において、水酸基含有樹脂エマルション成分(a1)は、市販の樹脂エマルションを含むことも可能である。具体的な市販品名としては、コベストロ社製の「バイヒドロールA145」、「バイヒドロールA2290」、「バイヒドロールA2427」、「バイヒドロールA2470」、「バイヒドロールA2542」、「バイヒドロールA2546」、「バイヒドロールA2601」、「バイヒドロールA242」、DIC株式会社製の「バーノックWE-303」、「バーノックWE-304」、「バーノックWE-306」、「バーノックWE-308」、「バーノックWE-313」、旭硝子株式会社製の「ルミフロンFE-4200」、「ルミフロンFE-4300」、「ルミフロンFE-4400」、「ルミフロンFE-4500」等が挙げられる。 In the present invention, the hydroxyl group-containing resin emulsion component (a1) can also include a commercially available resin emulsion. Specific commercial product names include "Bihydrol A145", "Bihydrol A2290", "Bihydrol A2427", "Bihydrol A2470", "Bihydrol A2542", "Bihydrol A2546", "Bihydrol A2601", and "Bihydrol A242" manufactured by Covestro. ”, “Burnock WE-303”, “Burnock WE-304”, “Burnock WE-306”, “Burnock WE-308”, “Burnock WE-313” manufactured by DIC Corporation, “Lumiflon FE” manufactured by Asahi Glass Co., Ltd. -4200'', ``Lumiflon FE-4300'', ``Lumiflon FE-4400'', and ``Lumiflon FE-4500''.
 第1成分(A)に占める水酸基含有樹脂エマルション成分(a1)の樹脂固形分量としては、第1成分(A)全体の質量を100質量部としたとき、水酸基含有樹脂エマルション成分(a1)が20~55質量部であることが好ましく、20~50質量部であることがより好ましく、25~45質量部であることが特に好ましい。 The resin solid content of the hydroxyl group-containing resin emulsion component (a1) in the first component (A) is such that when the total mass of the first component (A) is 100 parts by mass, the hydroxyl group-containing resin emulsion component (a1) is 20 parts by mass. The amount is preferably 55 parts by weight, more preferably 20 to 50 parts by weight, and particularly preferably 25 to 45 parts by weight.
 <触媒化合物(a2)>
 本発明の水性多液型ポリウレタン塗料組成物は、硬化性の観点から、第1成分(A)が触媒化合物(a2)を含有する。
<Catalyst compound (a2)>
In the aqueous multi-component polyurethane coating composition of the present invention, the first component (A) contains a catalyst compound (a2) from the viewpoint of curability.
 第1成分(A)は水を含有するため、触媒化合物(a2)は、水溶性又は水分散性であることが好ましい。かかる触媒化合物としては、例えば、炭酸塩、リン酸塩、硝酸塩、硫酸塩、酢酸塩、フルオロ酸及びその塩、カルボン酸等の有機酸塩、酸化物、アルカリ塩等であることができ、これらの触媒化合物は、無水物であっても水和物であってもよい。また、触媒化合物(a2)は、水酸基含有樹脂エマルション(a1)の樹脂粒子内部に存在する状態であってもよい。 Since the first component (A) contains water, the catalyst compound (a2) is preferably water-soluble or water-dispersible. Examples of such catalyst compounds include carbonates, phosphates, nitrates, sulfates, acetates, fluoro acids and their salts, organic acid salts such as carboxylic acids, oxides, alkali salts, etc. The catalyst compound may be anhydrous or hydrated. Further, the catalyst compound (a2) may be present inside the resin particles of the hydroxyl group-containing resin emulsion (a1).
 本発明において、触媒化合物(a2)は、具体的には、亜鉛化合物、錫化合物、ジルコニウム化合物、ビスマス化合物、鉛化合物、コバルト化合物、マンガン化合物、チタン化合物、アルミニウム化合物及びモリブデン化合物からなる群から選ばれる少なくとも1種であることが好ましい。中でも、硬度と速乾性の観点から、モリブデン化合物が好適である。 In the present invention, the catalyst compound (a2) is specifically selected from the group consisting of zinc compounds, tin compounds, zirconium compounds, bismuth compounds, lead compounds, cobalt compounds, manganese compounds, titanium compounds, aluminum compounds, and molybdenum compounds. It is preferable that at least one type of Among these, molybdenum compounds are preferred from the viewpoint of hardness and quick drying properties.
 モリブデン化合物としては、具体的には、例えば、モリブデン酸、モリブデン酸カリウム、モリブデン酸カルシウム、モリブデン(VI)酸二ナトリウム二水和物、モリブデン酸アンモニウム、モリブデン酸リチウム、モリブデン酸六アンモニウム四水和物、七モリブデン酸六アンモニウム四水和物、モリブデン酸マグネシウム、モリブデン酸ルビジウム、モリブデン酸セシウム、モリブデン酸コバルト(II)、モリブデン酸マンガン(II)、モリブデン酸亜鉛等のモリブデン酸化合物又はモリブデン酸塩;酸化モリブデン;リンモリブデン酸n水和物、リンモリブデン酸ナトリウムn水和物、リンモリブデン酸アンモニウム三水和物等のリンモリブデン酸化合物又はリンモリブデン酸塩;モリブデニム(IV)オキサイドビスアセチルアセトネート、ビス(アセチルアセトナト)酸化モリブデン(IV)、二酸化モリブデンテトラメチルヘプタジオネート、モリブデン酸テトラエチルアンモニウム、モリブデン酸トリメチルスタンニル・テトラブチルアンモニウム、モリブデンアルコキシド、2-エチルヘキサン酸モリブデン、ヘキサカルボニルモリブデン等の有機モリブデン化合物;等が挙げられる。 Specifically, the molybdenum compounds include, for example, molybdic acid, potassium molybdate, calcium molybdate, disodium molybdate (VI) dihydrate, ammonium molybdate, lithium molybdate, hexaammonium molybdate tetrahydrate. Molybdate compounds or molybdate salts such as hexaammonium heptamolybdate tetrahydrate, magnesium molybdate, rubidium molybdate, cesium molybdate, cobalt(II) molybdate, manganese(II) molybdate, zinc molybdate, etc. ; Molybdenum oxide; Phosphomolybdic acid compounds or phosphomolybdate salts such as phosphomolybdate n-hydrate, sodium phosphomolybdate n-hydrate, ammonium phosphomolybdate trihydrate; Molybdenum (IV) oxide bisacetylacetonate , bis(acetylacetonato) molybdenum(IV) oxide, molybdenum dioxide tetramethylheptadione, tetraethylammonium molybdate, trimethylstannyl/tetrabutylammonium molybdate, molybdenum alkoxide, molybdenum 2-ethylhexanoate, hexacarbonylmolybdenum, etc. organic molybdenum compounds; and the like.
 上記した中でも無機系化合物、中でも水酸基含有樹脂エマルション(a1)との混合安定性の点から、リンモリブデン酸化合物、リンモリブデン酸塩、モリブデン酸化合物及びモリブデン酸塩から選ばれる少なくとも1種を使用することが適している。 Among the above-mentioned inorganic compounds, at least one selected from phosphomolybdic acid compounds, phosphomolybdates, molybdic acid compounds, and molybdates is used from the viewpoint of mixing stability with the hydroxyl group-containing resin emulsion (a1). That is suitable.
 上記モリブデン化合物以外の触媒化合物としては、触媒活性に優れ工業的に入手が容易なことから、オクチル酸亜鉛、オクチル酸マンガン、オクチル酸錫、オクチル酸コバルト、オクチル酸チタン、オクチル酸アルミニウム、オクチル酸ジルコニウム、オクチル酸ビスマス、又はオクチル酸鉛等のカルボン酸金属塩化合物等を好適に使用することができる。 Catalytic compounds other than the above molybdenum compounds include zinc octylate, manganese octylate, tin octylate, cobalt octylate, titanium octylate, aluminum octylate, and octylate, as they have excellent catalytic activity and are easily available industrially. A carboxylic acid metal salt compound such as zirconium, bismuth octylate, or lead octylate can be suitably used.
 触媒化合物は、単独で又は2種以上を組み合わせて使用することができる。 The catalyst compounds can be used alone or in combination of two or more.
 触媒化合物(a2)の含有量は、第1成分(A)の樹脂固形分100質量部を基準として0.0001~0.1質量部の範囲内であることが好ましく、0.0005~0.05質量部の範囲内であることがより好ましい。塗膜の硬化性の点で0.0001質量部以上であることが好ましく、塗膜の耐水性の点で0.1質量部以下であることが好ましい。 The content of the catalyst compound (a2) is preferably in the range of 0.0001 to 0.1 part by mass, and more preferably 0.0005 to 0.1 part by mass, based on 100 parts by mass of the resin solid content of the first component (A). More preferably, the amount is within the range of 0.05 parts by mass. The amount is preferably 0.0001 part by mass or more in terms of the curability of the coating film, and it is preferably 0.1 part by mass or less in terms of the water resistance of the coating film.
 <ポリエーテルポリオール>
 本発明において、上記第1成分(A)は、仕上がり性、塗装作業性の観点からポリエーテルポリオールを含んでもよい。
<Polyether polyol>
In the present invention, the first component (A) may contain a polyether polyol from the viewpoint of finishability and painting workability.
 ポリエーテルポリオールとしては、例えば、ポリエチレングリコール、ポリプロピレングリコール、ポリテトラメチレングリコール、ポリオキシアルキレングリセリルエーテル等が挙げられ、単独で用いてもよく、又は2種以上組み合わせて用いてもよい。これらの中でも塗膜の仕上がり性を高める観点から、ポリオキシアルキレングリセリルエーテルを含むことが好ましい。 Examples of polyether polyols include polyethylene glycol, polypropylene glycol, polytetramethylene glycol, and polyoxyalkylene glyceryl ether, which may be used alone or in combination of two or more. Among these, it is preferable to include polyoxyalkylene glyceryl ether from the viewpoint of improving the finish of the coating film.
 ポリオキシアルキレングリセリルエーテルにおけるポリオキシアルキレン構造としては、ポリオキシエチレン、ポリオキシプロピレン、ポリオキシブチレンから選ばれるいずれかであることができ、ポリオキシプロピレンが好ましい。 The polyoxyalkylene structure in the polyoxyalkylene glyceryl ether can be any one selected from polyoxyethylene, polyoxypropylene, and polyoxybutylene, with polyoxypropylene being preferred.
 上記ポリエーテルポリオールとしては数平均分子量が100~5000、特に300~1500の範囲内、水酸基価が30~400mgKOH/g、特に100~350mgKOH/gの範囲内のものを使用することが好ましい。 As the above-mentioned polyether polyol, it is preferable to use one having a number average molecular weight within the range of 100 to 5000, particularly 300 to 1500, and a hydroxyl value within the range of 30 to 400 mgKOH/g, particularly 100 to 350 mgKOH/g.
 ポリエーテルポリオールの市販品としては、サンニックスPP-400、PP-1000、PP-2000、PP-3000、GP-600、GP-1000、GP-3000、GL-3000、FA-103、FA-703(以上、三洋化成工業株式会社製)、エクセノールEL-1020、EL-2020、EL-3020、EL-510、EL-540、EL-3030、EL-5030、EL-823、EL-828、EL-830、EL-837、EL-840、EL-850、EL-851B(以上、旭硝子ウレタン株式会社製)、プレミノールPML-3005、PML-3012、PML-4002、PML-5001、PML-7001(以上、旭硝子ウレタン株式会社製)等が挙げられる。 Commercially available polyether polyols include Sannix PP-400, PP-1000, PP-2000, PP-3000, GP-600, GP-1000, GP-3000, GL-3000, FA-103, and FA-703. (all manufactured by Sanyo Chemical Industries, Ltd.), Exenol EL-1020, EL-2020, EL-3020, EL-510, EL-540, EL-3030, EL-5030, EL-823, EL-828, EL- 830, EL-837, EL-840, EL-850, EL-851B (all manufactured by Asahi Glass Urethane Co., Ltd.), Preminol PML-3005, PML-3012, PML-4002, PML-5001, PML-7001 (all manufactured by Asahi Glass Urethane Co., Ltd.) (manufactured by Asahi Glass Urethane Co., Ltd.).
 第1成分(A)がポリエーテルポリオールを含む場合、その含有量としては、仕上り性及び硬化性と得られる塗膜の硬度のバランスの観点から、水酸基含有樹脂エマルション成分(a1)の不揮発分合計100質量部を基準にして0.05~40質量部、好ましくは1~25質量部、さらに好ましくは2~15質量部の範囲内にあることが適している。 When the first component (A) contains a polyether polyol, its content should be the total nonvolatile content of the hydroxyl group-containing resin emulsion component (a1) from the viewpoint of the balance between finishing properties, curability, and the hardness of the resulting coating film. Suitably, the amount is in the range of 0.05 to 40 parts by weight, preferably 1 to 25 parts by weight, and more preferably 2 to 15 parts by weight, based on 100 parts by weight.
 <第2成分(B)>
 本発明において、上記第2成分(B)は、ポリイソシアネート成分(b1)及び有機溶剤(b2)を含むものである。
<Second component (B)>
In the present invention, the second component (B) contains a polyisocyanate component (b1) and an organic solvent (b2).
 第2成分(B)に占めるポリイソシアネート成分(b1)の樹脂固形分量としては、第2成分(B)全体の質量100質量部中にポリイソシアネート成分(b1)が20~100質量部、特に30~80質量部の範囲内が適している。 The resin solid content of the polyisocyanate component (b1) in the second component (B) is 20 to 100 parts by mass, particularly 30 parts by mass, of the polyisocyanate component (b1) in 100 parts by mass of the entire second component (B). A range of 80 parts by mass is suitable.
 また、有機溶剤(b2)の量としては、ポリイソシアネート成分(b1)100質量部を基準として有機溶剤(b2)の質量が10~300質量部、特に30~250質量部の範囲内にあることが好ましい。 Furthermore, the amount of the organic solvent (b2) should be in the range of 10 to 300 parts by mass, particularly 30 to 250 parts by mass, based on 100 parts by mass of the polyisocyanate component (b1). is preferred.
 本発明において、第2成分(B)の不揮発分濃度としては、ポットライフ、形成塗膜の仕上がり性の点から20~90質量%、特に30~80質量%の範囲内にすることが適している。 In the present invention, the nonvolatile content concentration of the second component (B) is preferably within the range of 20 to 90% by mass, particularly 30 to 80% by mass from the viewpoint of pot life and finish quality of the formed coating film. There is.
 <ポリイソシアネート成分(b1)>
 ポリイソシアネート化合物(b1)は、1分子中に遊離のイソシアネート基を2個以上有する化合物であり、従来からポリウレタンの製造に使用されているものを使用することができる。具体的には、例えば、テトラメチレンジイソシアネート、ペンタメチレンジイソシアネート、ヘキサメチレンジイソシアネート、トリメチルヘキサメチレンジイソシアネート、リジンジイソシアネート等の脂肪族ジイソシアネート;4,4’-メチレンビス(シクロヘキシルイソシアネート)、イソホロンジイソシアネート等の脂環族ジイソシアネート;キシリレンジイソシアネート、トリレンジイソシアネート、ジフェニルメタンジイソシアネート、ポリフェニルメタンジイソシアネート(以下ポリメリックMDI)等の芳香族ジイソシアネート;1,8-ジイソシアナト-4-イソシアナトメチルオクタン、(2S)-2,6-ジイソシアナトヘキサン酸2-イソシアナトエチル(慣用名:リジントリイソシアネート)、2,6-ジイソシアナトヘキサン酸2-イソシアナトエチル、1,6,11-トリイソシアナトウンデカン等の脂肪族トリイソシアネート;1,3,5-トリイソシアナトシクロヘキサン、1,3,5-トリメチルイソシアナトシクロヘキサン等の脂環族トリイソシアネート;1,3,5-トリイソシアナトベンゼン、2,4,6-トリイソシアナトトルエン等の芳香族トリイソシアネート;及びこれらのイソシアヌレート体、ビュウレット体等の類似の化合物が挙げられ、これらは一種又は二種以上混合して使用できる。特にイソシアネート基含有率が特定の範囲内のものであることが好ましく、具体的には、耐水性の点から、イソシアネート基含有率が10質量%以上、さらに12質量%以上、特に18質量%以上であることが好ましく、60質量%以下、さらに55質量%以下であることが好ましい。
<Polyisocyanate component (b1)>
The polyisocyanate compound (b1) is a compound having two or more free isocyanate groups in one molecule, and those conventionally used in the production of polyurethane can be used. Specifically, for example, aliphatic diisocyanates such as tetramethylene diisocyanate, pentamethylene diisocyanate, hexamethylene diisocyanate, trimethylhexamethylene diisocyanate, and lysine diisocyanate; alicyclic diisocyanates such as 4,4'-methylenebis(cyclohexyl isocyanate) and isophorone diisocyanate; Diisocyanate; Aromatic diisocyanates such as xylylene diisocyanate, tolylene diisocyanate, diphenylmethane diisocyanate, polyphenylmethane diisocyanate (hereinafter referred to as polymeric MDI); 1,8-diisocyanato-4-isocyanatomethyloctane, (2S)-2,6-diisocyanate; Aliphatic triisocyanates such as 2-isocyanatoethyl isocyanatohexanoate (common name: lysine triisocyanate), 2-isocyanatoethyl 2,6-diisocyanatohexanoate, 1,6,11-triisocyanatoundecane; Alicyclic triisocyanates such as 1,3,5-triisocyanatocyclohexane and 1,3,5-trimethylisocyanatocyclohexane; 1,3,5-triisocyanatobenzene, 2,4,6-triisocyanatotoluene aromatic triisocyanates such as; and similar compounds such as isocyanurates and biurets thereof; these may be used alone or in combination of two or more. In particular, it is preferable that the isocyanate group content is within a specific range. Specifically, from the viewpoint of water resistance, the isocyanate group content is 10% by mass or more, further 12% by mass or more, particularly 18% by mass or more. The content is preferably 60% by mass or less, more preferably 55% by mass or less.
 ここで、本明細書において、イソシアネート基含有率は、ポリイソシアネート化合物(b1)中に含まれるイソシアネート基の量を質量分率で表したものである。該イソシアネート基の量の測定は、JIS K 1603-1(2007)に準拠して行うことができる。 Here, in this specification, the isocyanate group content is the amount of isocyanate groups contained in the polyisocyanate compound (b1) expressed as a mass fraction. The amount of isocyanate groups can be measured in accordance with JIS K 1603-1 (2007).
 ポリイソシアネート化合物(b1)としては、親水性基をポリイソシアネート化合物に導入した、親水化ポリイソシアネート化合物、界面活性剤を用いてポリイソシアネート化合物を水中で分散状態とすることができる水分散性ポリイソシアネート化合物等の水性塗料用のポリイソシアネート化合物を使用することが好ましい。親水性基としては、酸基等のアニオン性基、ポリオキシアルキレン(ポリエーテル鎖)単位を含むノニオン性基を挙げることができる。酸基としては、カルボキシル基、リン酸基、スルホン酸基等を挙げることができる。 The polyisocyanate compound (b1) includes a hydrophilized polyisocyanate compound in which a hydrophilic group is introduced into the polyisocyanate compound, and a water-dispersible polyisocyanate in which the polyisocyanate compound can be dispersed in water using a surfactant. Preference is given to using polyisocyanate compounds for water-based paints such as compounds. Examples of the hydrophilic group include anionic groups such as acid groups and nonionic groups containing polyoxyalkylene (polyether chain) units. Examples of acid groups include carboxyl groups, phosphoric acid groups, and sulfonic acid groups.
 さらに、硬化剤に、水性塗料用のポリイソシアネート化合物に加えて、疎水性ポリイソシアネート化合物を併用して含むことも可能である。かかる疎水性ポリイソシアネート化合物としては、通常溶剤系塗料組成物において使用されるものを使用することができる。 Furthermore, in addition to the polyisocyanate compound for water-based paints, the curing agent can also contain a hydrophobic polyisocyanate compound in combination. As such hydrophobic polyisocyanate compounds, those commonly used in solvent-based coating compositions can be used.
 ポリイソシアネート化合物(b1)は、一種又は二種以上組み合わせて用いることができる。第2成分(B)中に、ポリイソシアネート化合物(b1)を二種以上使用する場合、貯蔵性、耐候性の点から、第2成分(B)中に占めるポリイソシアネート化合物のイソシアネート基含有率が、平均して5質量%以上、さらに8質量%以上、55質量%以下、さらに50質量%以下となるよう配合量が調整されることがより好ましい。 The polyisocyanate compound (b1) can be used alone or in combination of two or more. When two or more types of polyisocyanate compounds (b1) are used in the second component (B), the isocyanate group content of the polyisocyanate compounds in the second component (B) is More preferably, the blending amount is adjusted to be 5% by mass or more, more preferably 8% by mass or more, 55% by mass or less, and further preferably 50% by mass or less on average.
 本発明の水性多液型ポリウレタン塗料組成物におけるポリイソシアネート化合物(b1)の含有量は、ポリイソシアネート化合物が有するイソシアネート基と、水酸基含有樹脂エマルション成分(a1)が有する水酸基との当量比(NCO/OH)が、一般的には、0.5以上5.0以下となる量で適宜調整されうるが、硬化性及び耐候性の観点から、1.1以上3.0以下が好ましく、さらに1.2以上2.0以下となる量であるのがより好ましい。当量比(NCO/OH)が上記好ましい範囲内となる量であることによって、水性多液型ポリウレタン塗料組成物の硬化反応性を良好な範囲で確保することができる利点がある。 The content of the polyisocyanate compound (b1) in the aqueous multi-component polyurethane coating composition of the present invention is determined by the equivalent ratio (NCO/ OH) can generally be appropriately adjusted to a value of 0.5 or more and 5.0 or less, but from the viewpoint of curability and weather resistance, it is preferably 1.1 or more and 3.0 or less, and more preferably 1. More preferably, the amount is 2 or more and 2.0 or less. By setting the equivalent ratio (NCO/OH) within the above-mentioned preferred range, there is an advantage that the curing reactivity of the aqueous multi-component polyurethane coating composition can be ensured within a favorable range.
 <有機溶媒(b2)>
 本発明において、上記ポリイソシアネート成分(b1)と共に第2成分(B)に含まれる有機溶剤(b2)としては、水酸基を有さない化合物であることが好ましく、その具体例としては、例えば、エチレングリコールジメチルエーテル、エチレングリコールジエチルエーテル、ジエチレングリコールジメチルエーテル、ジエチレングリコールジエチルエーテル、ジエチレングリコールジビニルエーテル、ジエチレングリコールエチルメチルエーテル、ジエチレングリコールイソプロピルメチルエーテル、ジエチレングリコールブチルメチルエーテル、トリエチレングリコールジメチルエーテル、トリエチレングリコールジビニルエーテル、テトラエチレングリコールジエチルエーテル、プロピレングリコールジメチルエーテル、プロピレングリコールジエチルエーテル、プロピレングリコールジ-n-プロピルエーテル、プロピレングリコールジイソプロピルエーテル、プロピレングリコールジ-n-ブチルエーテル、プロピレングリコールジイソブチルエーテル、プロピレングリコールジアリルエーテル、プロピレングリコールジフェニルエーテル、ジプロピレングリコールジメチルエーテル、ジプロピレングリコールジエチルエーテル、ジプロピレングリコールジ-n-ブチルエーテル、ジプロピレングリコールジイソブチルエーテル、ジプロピレングリコールアリルエーテル、トリプロピレングリコールジメチルエーテル、トリプロピレングリコールジエチルエーテル、トリプロピレングリコールジ-n-ブチルエーテル、トリプロピレングリコールジイソブチルエーテル、トリプロピレングリコールジアリルエーテル、ブチレングリコールジメチルエーテル、ブチレングリコールジエチルエーテル、ブチレングリコールジ-n-ブチルエーテル、2-ブトキシエチルジエトキシエチルエーテル、2-ブトキシエチルトリエトキシエーテル、2-ブトキシエチルテトラエトキシエチルエーテル等のグリコールエーテル系有機溶剤;エチレングリコールモノメチルエーテルアセテート、エチレングリコールモノエチルエーテルアセテート、エチレングリコールモノ-n-ブチルエーテルアセテート、ジエチレングリコールモノエチルエーテルアセテート、ジエチレングリコールモノ-n-ブチルエーテルアセテート、3-メトキシブチルアセテート、プロピレングリコールモノメチルエーテルアセテート等のアセテート系有機溶剤;アセトン、メチルエチルケトン、メチルアミルケトン、メチルイソブチルケトン等のケトン系有機溶剤;酢酸エチル、酢酸ブチル、酢酸イソブチル、安息香酸メチル、エトキシプロピオン酸エチル、プロピオン酸エチル、プロピオン酸メチル等のエステル系有機溶剤;等が挙げられる。これらは単独で又は2種以上組み合わせて使用することができる。
<Organic solvent (b2)>
In the present invention, the organic solvent (b2) contained in the second component (B) together with the polyisocyanate component (b1) is preferably a compound that does not have a hydroxyl group, and specific examples include, for example, ethylene Glycol dimethyl ether, ethylene glycol diethyl ether, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol divinyl ether, diethylene glycol ethyl methyl ether, diethylene glycol isopropyl methyl ether, diethylene glycol butyl methyl ether, triethylene glycol dimethyl ether, triethylene glycol divinyl ether, tetraethylene glycol diethyl ether , propylene glycol dimethyl ether, propylene glycol diethyl ether, propylene glycol di-n-propyl ether, propylene glycol diisopropyl ether, propylene glycol di-n-butyl ether, propylene glycol diisobutyl ether, propylene glycol diallyl ether, propylene glycol diphenyl ether, dipropylene glycol dimethyl ether , dipropylene glycol diethyl ether, dipropylene glycol di-n-butyl ether, dipropylene glycol diisobutyl ether, dipropylene glycol allyl ether, tripropylene glycol dimethyl ether, tripropylene glycol diethyl ether, tripropylene glycol di-n-butyl ether, tripropylene Glycol diisobutyl ether, tripropylene glycol diallyl ether, butylene glycol dimethyl ether, butylene glycol diethyl ether, butylene glycol di-n-butyl ether, 2-butoxyethyldiethoxyethyl ether, 2-butoxyethyltriethoxyether, 2-butoxyethyltetraethoxy Glycol ether organic solvents such as ethyl ether; ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, ethylene glycol mono-n-butyl ether acetate, diethylene glycol monoethyl ether acetate, diethylene glycol mono-n-butyl ether acetate, 3-methoxybutyl Acetate organic solvents such as acetate, propylene glycol monomethyl ether acetate; Ketone organic solvents such as acetone, methyl ethyl ketone, methyl amyl ketone, methyl isobutyl ketone; ethyl acetate, butyl acetate, isobutyl acetate, methyl benzoate, ethyl ethoxypropionate, Examples include ester organic solvents such as ethyl propionate and methyl propionate. These can be used alone or in combination of two or more.
 中でも形成される塗膜の光沢、仕上がり性の観点から、有機溶剤(b2)が、沸点が140℃以上180℃以下、20℃における水溶解度が1.0g/100g H2O以上20g/100g H2O以下である化合物を含有することが好ましい。このような化合物としては、プロピレングリコールモノメチルエーテルアセテート、エトキシプロピオン酸エチル等が挙げられる。 Among them, from the viewpoint of the gloss and finish of the formed coating film, the organic solvent (b2) has a boiling point of 140°C or higher and 180°C or lower, and a water solubility of 1.0g/100g H 2 O or higher and 20g/100g H 2 O or higher at 20°C. It is preferable to contain a compound having a concentration of 2 O or less. Examples of such compounds include propylene glycol monomethyl ether acetate, ethyl ethoxypropionate, and the like.
 本発明において、有機溶剤(b2)の含有量は、形成される塗膜の光沢、仕上がり性の観点から、第1成分(A)及び第2成分(B)の樹脂固形分の総量100質量部を基準として40質量部以上70質量部以下であることが好ましく、45質量部以上60質量部以下であることが特に好ましい。 In the present invention, the content of the organic solvent (b2) is determined to be 100 parts by mass of the total resin solid content of the first component (A) and the second component (B) from the viewpoint of gloss and finish of the formed coating film. It is preferably 40 parts by mass or more and 70 parts by mass or less, particularly preferably 45 parts by mass or more and 60 parts by mass or less.
 <金属触媒化合物(d)>
 本発明の水性多液型ポリウレタン塗料組成物は、亜鉛化合物、錫化合物、ジルコニウム化合物、ビスマス化合物、鉛化合物、コバルト化合物、マンガン化合物、チタン化合物及びアルミニウム化合物からなる群から選ばれる少なくとも1種の金属触媒化合物(d)を含有することが好ましい。この金属触媒化合物は、ウレタン化触媒として作用する。
<Metal catalyst compound (d)>
The aqueous multi-component polyurethane coating composition of the present invention contains at least one metal selected from the group consisting of zinc compounds, tin compounds, zirconium compounds, bismuth compounds, lead compounds, cobalt compounds, manganese compounds, titanium compounds, and aluminum compounds. It is preferable to contain a catalyst compound (d). This metal catalyst compound acts as a urethanization catalyst.
 上記金属触媒化合物(d)は、第2成分(B)及び/又は任意選択で用いる後述の第3成分(C)内に含まれることができる。金属触媒化合物(d)は、塗装作業性を重視して2液型塗料組成物としたい場合は第2成分(B)に添加することが好ましく、第2成分(B)の貯蔵性を重視する場合は第3成分(C)として添加することが好ましい。第2成分(B)及び/又は第3成分(C)に金属触媒化合物(d)を添加することで、第1成分に添加する触媒化合物(a2)の量を最小限に抑えられるため、速乾性及び/又は塗膜硬度と耐水性とを両立させることが可能となる。また、第2成分(B)、第3成分(C)は溶媒が有機溶剤であるため、水中では溶解・分散しない触媒化合物、水中で失活する触媒化合物等も使用可能である。 The metal catalyst compound (d) can be included in the second component (B) and/or the optional third component (C) described below. The metal catalyst compound (d) is preferably added to the second component (B) when a two-component coating composition is desired with emphasis on painting workability, and the storage stability of the second component (B) is preferred. In this case, it is preferable to add it as the third component (C). By adding the metal catalyst compound (d) to the second component (B) and/or the third component (C), the amount of catalyst compound (a2) added to the first component can be minimized, so It becomes possible to achieve both dryness and/or coating film hardness and water resistance. Further, since the second component (B) and the third component (C) are organic solvents, catalyst compounds that do not dissolve or disperse in water, catalyst compounds that are deactivated in water, etc. can also be used.
 上記金属触媒化合物(d)としては、具体的には、例えば、オクチル酸亜鉛、ナフテン酸亜鉛、脂肪酸亜鉛等の亜鉛化合物;オクチル酸錫、ジブチル錫ジ(2-エチルヘキサノエート)、ジオクチル錫ジ(2-エチルヘキサノエート)、ジオクチル錫ジアセテート、ジブチル錫ジラウレート、ジオクチル錫ジラウレート、ジオクチル錫ジネオデカネート、ジブチル錫オキサイド、ジオクチル錫オキサイド、ジブチル錫脂肪酸塩等の錫化合物;ジルコニウムテトラ(モノメチルエトキシド)、ジルコニウムテトラ(モノエチルエトキシド)、ジルコニウムテトラ(モノブチルエトキシド)、ジルコニウムノルマルプロピレート、ジルコニウムノルマルブチレート、ジルコニウムテトラキス(アセチルアセトネート)等のジルコニウム化合物;オクタン酸ビスマス、2-エチルヘキサン酸ビスマス、オレイン酸ビスマス、ネオデカン酸ビスマス、バーサチック酸ビスマス、ナフテン酸ビスマス、硝酸ビスマス等のビスマス化合物;オレイン酸鉛、2-エチルヘキサン酸鉛、脂肪酸鉛等の鉛化合物;オクチル酸コバルト、ナフテン酸コバルト等のコバルト化合物;マンガン(II)アセテート、マンガン(II)アセチルアセテート、マンガン(II)-2-エチルヘキサネート等のマンガン化合物;四塩化チタン、二塩化ジブチルチタン、チタニウムテトラ(モノエチルエトキシド)、チタニウムテトラ(モノエチルエトキシド)、チタニウムテトラ(モノブチルエトキシド)、チタニウムテトラキス(アセチルアセトネート)、テトラノルマルブチルチタネート等のチタン化合物;アルミニウムトリメトキシド、アルミニウムトリス(アセチルアセトネート)、アルミニウムトリ-n-ブトキシド、アルミニウムトリス(アセトアセテートエチル)、アルミニウムジイソプロポキシ(アセトアセテートエチル)、アルミニウムアセチルアセトナート等のアルミニウム化合物が挙げられ、これらは単独で又は2種以上組み合わせて使用することができる。硬化性の観点から、錫化合物を用いることが好ましく、ジブチル錫ジ(2-エチルヘキサノエート)、ジオクチル錫ジ(2-エチルヘキサノエート)、ジオクチル錫ジアセテート、ジブチル錫ジラウレート、ジオクチル錫ジラウレート、及びジオクチル錫ジネオデカネートから選ばれる少なくとも1種を用いることが特に好ましい。 Specific examples of the metal catalyst compound (d) include zinc compounds such as zinc octylate, zinc naphthenate, zinc fatty acid; tin octylate, dibutyltin di(2-ethylhexanoate), dioctyltin Tin compounds such as di(2-ethylhexanoate), dioctyltin diacetate, dibutyltin dilaurate, dioctyltin dilaurate, dioctyltin dineodecanate, dibutyltin oxide, dioctyltin oxide, dibutyltin fatty acid salt; zirconium tetra(monomethyl ethoxide) ), zirconium compounds such as zirconium tetra (monoethyl ethoxide), zirconium tetra (monobutyl ethoxide), zirconium normal propylate, zirconium normal butyrate, zirconium tetrakis (acetylacetonate); bismuth octoate, 2-ethylhexane Bismuth compounds such as bismuth acid, bismuth oleate, bismuth neodecanoate, bismuth versatate, bismuth naphthenate, bismuth nitrate; Lead compounds such as lead oleate, lead 2-ethylhexanoate, lead fatty acid; cobalt octylate, naphthenic acid Cobalt compounds such as cobalt; manganese compounds such as manganese (II) acetate, manganese (II) acetylacetate, manganese (II)-2-ethylhexanate; titanium tetrachloride, dibutyl titanium dichloride, titanium tetra (monoethyl ethoxide); ), titanium compounds such as titanium tetra (monoethyl ethoxide), titanium tetra (monobutyl ethoxide), titanium tetrakis (acetylacetonate), tetra-n-butyl titanate; aluminum trimethoxide, aluminum tris (acetylacetonate), Examples include aluminum compounds such as aluminum tri-n-butoxide, aluminum tris (ethyl acetoacetate), aluminum diisopropoxy (ethyl acetoacetate), and aluminum acetylacetonate, and these may be used alone or in combination of two or more. I can do it. From the viewpoint of curability, it is preferable to use tin compounds, such as dibutyltin di(2-ethylhexanoate), dioctyltin di(2-ethylhexanoate), dioctyltin diacetate, dibutyltin dilaurate, dioctyltin dilaurate. It is particularly preferable to use at least one selected from , and dioctyltin dineodecanate.
 金属触媒化合物(d)の含有量は、ポリイソシアネート成分(b1)の不揮発分100質量部を基準として0.01~1.00質量部の範囲内であることが好ましく、0.02~0.80質量部の範囲内であることがより好ましく、0.03~0.60質量部の範囲内であることが特に好ましい。0.01質量部以上であると塗膜の硬化性が向上し、1.00質量部以下であると塗膜の仕上がり性が良好である。 The content of the metal catalyst compound (d) is preferably within the range of 0.01 to 1.00 parts by mass, based on 100 parts by mass of nonvolatile content of the polyisocyanate component (b1), and preferably 0.02 to 0.00 parts by mass. It is more preferably within the range of 80 parts by mass, and particularly preferably within the range of 0.03 to 0.60 parts by mass. When the amount is 0.01 parts by mass or more, the curability of the coating film is improved, and when it is 1.00 parts by mass or less, the finishability of the coating film is good.
 <第3成分(C)>
 本発明の水性多液型ポリウレタン塗料組成物は、第1成分(A)、第2成分(B)に加え、任意選択で有機溶剤(c1)を含む第3成分(C)を含有することができる。第3成分(C)は第1成分(A)及び第2成分(B)とは異なる成分である。水性多液型ポリウレタン塗料組成物が第3成分(C)を含有する場合、第3成分は上記金属触媒化合物(d)を含有することが好ましい。
<Third component (C)>
The aqueous multi-component polyurethane coating composition of the present invention may optionally contain a third component (C) containing an organic solvent (c1) in addition to the first component (A) and the second component (B). can. The third component (C) is a different component from the first component (A) and the second component (B). When the aqueous multi-component polyurethane coating composition contains the third component (C), the third component preferably contains the metal catalyst compound (d).
 上記有機溶剤(c1)としては、上記有機溶剤(b2)に記載の有機溶剤を好適に用いることができる。有機溶剤(c1)と有機溶剤(b2)は、同一であっても、異なっていてもよい。 As the organic solvent (c1), the organic solvents described in the organic solvent (b2) above can be suitably used. The organic solvent (c1) and the organic solvent (b2) may be the same or different.
 有機溶剤(b2)及び有機溶剤(c1)の合計含有量は、第1成分(A)及び第2成分(B)の樹脂固形分の総量100質量部を基準として40質量部以上70質量部以下であることが好ましく、45質量部以上60質量部以下であることが特に好ましい。 The total content of the organic solvent (b2) and the organic solvent (c1) is 40 parts by mass or more and 70 parts by mass or less, based on 100 parts by mass of the total resin solid content of the first component (A) and the second component (B). The content is preferably 45 parts by mass or more and 60 parts by mass or less.
 第3成分(C)が金属触媒化合物(d)を含有する場合、その含有量は、第3成分(C)の総量100質量部を基準として0.10~5.0質量部の範囲であることが好ましく、0.10~3.0質量部の範囲であることがより好ましい。 When the third component (C) contains a metal catalyst compound (d), the content is in the range of 0.10 to 5.0 parts by mass based on 100 parts by mass of the total amount of the third component (C). The amount is preferably in the range of 0.10 to 3.0 parts by mass.
 <水性多液型ポリウレタン塗料組成物>
 本発明の水性多液型ポリウレタン塗料組成物は、水酸基含有樹脂エマルション成分(a1)以外の樹脂エマルション又は水溶性樹脂、顔料、中和剤、レオロジーコントロール剤、表面調整剤、消泡剤、紫外線吸収剤、光安定化剤、脱水剤、有機溶剤等を第1成分(A)、第2成分(B)、第3成分(C)に任意選択で配合することができる。
<Aqueous multi-component polyurethane coating composition>
The aqueous multi-component polyurethane coating composition of the present invention includes a resin emulsion or water-soluble resin other than the hydroxyl group-containing resin emulsion component (a1), a pigment, a neutralizing agent, a rheology control agent, a surface conditioner, an antifoaming agent, and an ultraviolet absorber. A light stabilizer, a dehydrating agent, an organic solvent, etc. can be optionally blended into the first component (A), second component (B), and third component (C).
 顔料としては、従来公知の顔料が使用でき、例えば、チタン白、カーボンブラック、ベンガラ等の着色顔料;微細アルミニウム粉末等のメタリック顔料;炭酸カルシウム、クレー、タルク、マイカ、バリタ、シリカ、アルミナホワイト等等の体質顔料;トリポリリン酸アルミニウム、リンモリブデン酸アルミニウム、リン酸亜鉛の防錆顔料;等が挙げられ、これらはその目的とする色彩及び/又は塗膜性能に応じて単独で又は2種以上組み合わせて使用することができる。 As the pigment, conventionally known pigments can be used, such as colored pigments such as titanium white, carbon black, and red iron; metallic pigments such as fine aluminum powder; calcium carbonate, clay, talc, mica, baryta, silica, alumina white, etc. Extender pigments such as aluminum tripolyphosphate, aluminum phosphomolybdate, and zinc phosphate anticorrosive pigments; etc. These can be used alone or in combination of two or more depending on the desired color and/or coating performance. can be used.
 着色顔料は直接塗料中に添加してもよく、分散樹脂と混合して分散し、ペースト化してから塗料に配合してもよい。分散樹脂及び分散方法は公知のものを使用することができる。 The colored pigment may be added directly to the paint, or it may be mixed with a dispersion resin, dispersed, made into a paste, and then incorporated into the paint. Known dispersion resins and dispersion methods can be used.
 顔料は、第1成分(A)、第2成分(B)、第3成分(C)のいずれにも配合され得るが、第1成分(A)に配合されることが好ましい。配合量としては、水酸基含有樹脂エマルション成分(a1)の不揮発分100質量部を基準として、固形分で1~250質量部の範囲内にあることが好ましい。 Although the pigment can be blended into any of the first component (A), second component (B), and third component (C), it is preferably blended into the first component (A). The amount to be blended is preferably in the range of 1 to 250 parts by weight in terms of solid content, based on 100 parts by weight of the nonvolatile content of the hydroxyl group-containing resin emulsion component (a1).
 これらのうちレオロジーコントロール剤としては、例えば、脂肪酸アマイド、ポリアマイド、アクリルアマイド、長鎖ポリアミノアマイド、アミノアマイド及びこれらの塩(例えばリン酸塩)等のポリアマイド系レオロジーコントロール剤;
ポリエーテルポリオール系ウレタンプレポリマー、ウレタン変性ポリエーテル型粘性調整剤等のウレタン系レオロジーコントロール剤;高分子量ポリカルボン酸、高分子量不飽和酸ポリカルボン酸及びこれらの部分アミド化物等のポリカルボン酸系レオロジーコントロール剤;ヒドロキシエチルセルロース、ヒドロキシプロピルセルロース等のセルロース系レオロジーコントロール剤;モンモリロナイト、ベントナイト、クレイ等の無機層状化合物系レオロジーコントロール剤;疎水変性エトキシレートアミノプラスト等のアミノプラスト系レオロジーコントロール剤等を挙げることができ、1種のみを用いてもよく、2種以上の混合物であってもよい。
Among these, rheology control agents include polyamide rheology control agents such as fatty acid amide, polyamide, acrylamide, long chain polyaminoamide, aminoamide and salts thereof (e.g. phosphates);
Urethane rheology control agents such as polyether polyol-based urethane prepolymers and urethane-modified polyether-type viscosity modifiers; polycarboxylic acid-based agents such as high molecular weight polycarboxylic acids, high molecular weight unsaturated acid polycarboxylic acids, and partially amidated products thereof. Rheology control agents; cellulose rheology control agents such as hydroxyethyl cellulose and hydroxypropyl cellulose; inorganic layered compound rheology control agents such as montmorillonite, bentonite, and clay; aminoplast rheology control agents such as hydrophobically modified ethoxylate aminoplast, etc. It is possible to use only one type, or a mixture of two or more types.
 レオロジーコントロール剤の市販品としては、「ディスパロンAQ-600」(商品名、楠本化成株式会社製)、「Anti-Terra-U」、「Disperbyk-101」、「Disperbyk-130」、「Anti-Terra-203/204」、「Disperbyk-107」、「BYK-P104」、「BYK-P105」、「Optiflo H600VF」(以上BYK Chemie社製)、「ACRYSOL ASE60」(ダウ・ケミカル社製)、「ビスカレックスHV-30」(クラリアントジャパン株式会社製)、「SNシックナー617」、「SNシックナー618」、「SNシックナー630」、「SNシックナー634」、「SNシックナー636」(以上商品名、サンノプコ株式会社製);「アデカノールUH-814N」、「UH-752」、「UH-750」、「UH-462」(以上商品名、株式会社ADEKA製)、「SNシックナー621N」、「SNシックナー623N」(以上、商品名、サンノプコ株式会社製)、「レオレート244」、「レオレート278」(以上商品名、エレメンティス・ジャパン株式会社製);「HECダイセルSP600N」(商品名、ダイセル化学工業株式会社製);「BENTONE HD」(商品名、エレメンティス・ジャパン株式会社製)等が挙げられ、単独で又は2種以上組み合わせて使用することができる。 Commercially available rheology control agents include "Disparon AQ-600" (trade name, manufactured by Kusumoto Kasei Co., Ltd.), "Anti-Terra-U", "Disperbyk-101", "Disperbyk-130", and "Anti-Terra". -203/204", "Disperbyk-107", "BYK-P104", "BYK-P105", "Optiflo H600VF" (manufactured by BYK Chemie), "ACRYSOL ASE60" (manufactured by Dow Chemical), "Visca "Rex HV-30" (manufactured by Clariant Japan Co., Ltd.), "SN Thickener 617", "SN Thickener 618", "SN Thickener 630", "SN Thickener 634", "SN Thickener 636" (product names listed above, manufactured by San Nopco Co., Ltd.) manufactured by ADEKA Co., Ltd.); “ADEKA NOL UH-814N”, “UH-752”, “UH-750”, “UH-462” (all product names manufactured by ADEKA Co., Ltd.), “SN Thickener 621N”, “SN Thickener 623N” ( The above product names are manufactured by San Nopco Co., Ltd.), "Rheolate 244", "Reolate 278" (the above product names are manufactured by Elementis Japan Co., Ltd.); "HEC Daicel SP600N" (product name is manufactured by Daicel Chemical Industries, Ltd.) ; "BENTONE HD" (trade name, manufactured by Elementis Japan Co., Ltd.), etc., and can be used alone or in combination of two or more kinds.
 本発明では、形成塗膜の耐タレ性の点から上記レオロジーコントロール剤として、ポリカルボン酸系レオロジーコントロール剤及び/又は非イオン性のレオロジーコントロール剤の使用が適している。 In the present invention, it is suitable to use a polycarboxylic acid rheology control agent and/or a nonionic rheology control agent as the rheology control agent from the viewpoint of the sagging resistance of the formed coating film.
 非イオン性レオロジーコントロール剤としては上記例示物のうち、ウレタン系レオロジーコントロール剤、セルロース系レオロジーコントロール剤、層状化合物系レオロジーコントロール剤及びアミノプラスト系レオロジーコントロール剤を挙げることができる。 Examples of nonionic rheology control agents include urethane rheology control agents, cellulose rheology control agents, layered compound rheology control agents, and aminoplast rheology control agents among the above-mentioned examples.
 上記レオロジーコントロール剤は第1成分(A)、第2成分(B)、第3成分(C)のいずれにも配合され得るが、配合量としては、水酸基含有樹脂エマルション成分(a1)不揮発分100質量部を基準としてレオロジーコントロール剤の有効成分の質量が0.01~1.0質量部であることが好ましく、0.1~0.5質量部であることがより好ましい。 The above rheology control agent can be blended into any of the first component (A), second component (B), and third component (C), but the blending amount is as follows: hydroxyl group-containing resin emulsion component (a1) non-volatile content: 100% The mass of the active ingredient of the rheology control agent is preferably 0.01 to 1.0 parts by mass, more preferably 0.1 to 0.5 parts by mass, based on parts by mass.
 本発明の水性多液型ポリウレタン塗料組成物は、前記水酸基含有樹脂エマルション成分(a1)及び水を含む第1成分(A)と、前記ポリイソシアネート成分(b1)及び有機溶剤(b2)を含む第2成分(B)と、任意選択で第3成分(C)とを、使用直前に混合して、得られた混合物を適宜希釈して塗装することができる。第1成分(A)と第2成分(B)の使用割合としては、第1成分(A)100質量部を基準として第2成分(B)が20~100質量部、特に30~70質量部となるような割合が適している。第3成分(C)を用いる場合、第1成分(A)100質量部を基準として第3成分(C)が0.1~20質量部、特に1~10質量部となるような割合が適している。 The aqueous multi-component polyurethane coating composition of the present invention comprises a first component (A) containing the hydroxyl group-containing resin emulsion component (a1) and water, and a first component containing the polyisocyanate component (b1) and an organic solvent (b2). The two components (B) and optionally the third component (C) can be mixed immediately before use and the resulting mixture can be diluted appropriately and applied. The ratio of the first component (A) and the second component (B) to be used is 20 to 100 parts by mass, particularly 30 to 70 parts by mass of the second component (B) based on 100 parts by mass of the first component (A). A suitable ratio is such that When using the third component (C), the proportion of the third component (C) is preferably 0.1 to 20 parts by mass, particularly 1 to 10 parts by mass based on 100 parts by mass of the first component (A). ing.
 本発明の水性多液型ウレタン塗料組成物は、透明塗料としても不透明塗料としても使用することができるが、透明感のある仕上がり外観と硬度に優れた塗膜が形成できることから、クリヤー塗膜を形成する透明塗料組成物である場合にその効果を最大限に発揮することができる。 The aqueous multi-component urethane paint composition of the present invention can be used as either a transparent paint or an opaque paint; however, since it can form a transparent finished appearance and a paint film with excellent hardness, it is preferable to use a clear paint film. The effect can be maximized when the composition is a transparent coating composition.
 本発明の水性多液型ウレタン塗料組成物は、仕上がり外観、硬度、耐候性に優れた塗膜が形成できることから、上塗り塗料組成物である場合にその効果を最大限に発揮することができる。 The aqueous multi-component urethane coating composition of the present invention can form a coating film with excellent finished appearance, hardness, and weather resistance, so it can maximize its effects when used as a top coating composition.
 尚、本発明塗料組成物を不透明塗料として使用する場合において、用いられる顔料としては特に制限なく、上述のように、着色顔料、体質顔料、防錆顔料等塗料分野で公知の顔料を例示することができ、目的及び用途によってその種類と配合量を調整することができる。 In addition, when the coating composition of the present invention is used as an opaque coating, there are no particular restrictions on the pigment used, and as mentioned above, pigments known in the coating field such as coloring pigments, extender pigments, and antirust pigments are exemplified. The type and amount can be adjusted depending on the purpose and use.
 <マルテンス硬度>
 本発明の水性多液型ポリウレタン塗料組成物は、ブリキ板上に乾燥膜厚が40μmとなるよう塗装し60℃で20分焼付して得られる塗膜のマルテンス硬度が10N/mm2以上70N/mm2以下である。10N/mm2以上、好ましくは20N/mm2以上、より好ましくは30N/mm2以上であることが、磨き可能時間短縮の観点から好適である。また、70N/mm2以下、好ましくは60N/mm2以下、より好ましくは50N/mm2以下であることが、仕上がり性及び磨き性の観点から好適である。
<Martens hardness>
The aqueous multi-component polyurethane coating composition of the present invention is coated on a tin plate to a dry film thickness of 40 μm and baked at 60°C for 20 minutes, resulting in a Martens hardness of 10 N/mm 2 or more and 70 N/mm. mm 2 or less. From the viewpoint of shortening the polishing time, it is preferable that the current is 10 N/mm 2 or more, preferably 20 N/mm 2 or more, and more preferably 30 N/mm 2 or more. In addition, from the viewpoint of finishability and polishability, it is preferable that the strength is 70N/mm 2 or less, preferably 60N/mm 2 or less, more preferably 50N/mm 2 or less.
 本明細書におけるマルテンス硬度は、フィッシャースコープ(登録商標)HM2000S(商品名、(株)フィッシャー・インストルメンツ社製)を用いて測定することができる。23℃、50%相対湿度の雰囲気下、4.0μm/20秒の速度で圧子を押し込み、測定を行う。圧子はビッカース四角錐(材質:ダイヤモンド)を用い、プリズム部1山の中央付近が圧子作用点となるようにサンプルの位置を調節する。 The Martens hardness in this specification can be measured using Fischerscope (registered trademark) HM2000S (trade name, manufactured by Fischer Instruments Inc.). Measurement is performed by pressing the indenter at a speed of 4.0 μm/20 seconds in an atmosphere of 23° C. and 50% relative humidity. A Vickers square pyramid (material: diamond) is used as the indenter, and the position of the sample is adjusted so that the indenter action point is near the center of one peak of the prism part.
 本明細書におけるマルテンス硬度の測定手順は、次の1)~4)である。
1)4.0μm/20秒の速度で圧子を押し込む。
2)同速度で除荷する。
3)測定位置を変えながら、1)及び2)の手順を繰り返し行い、1サンプルにつき3点データを取る。
4)試験力と圧子の押込み深さとの関係よりマルテンス硬度を算出し、3点の平均値をとる。
The steps for measuring Martens hardness in this specification are the following 1) to 4).
1) Push in the indenter at a speed of 4.0 μm/20 seconds.
2) Unload at the same speed.
3) Repeat steps 1) and 2) while changing the measurement position to obtain data from three points per sample.
4) Calculate the Martens hardness from the relationship between the test force and the indentation depth, and take the average value of the three points.
 <アセトン抽出塗膜残存率>
 本発明の水性多液型ポリウレタン塗料組成物は、乾燥後の膜厚が40μmになるよう塗装し60℃で20分焼付した塗膜のアセトン抽出塗膜残存率が70%以上である。70%以上、好ましくは72%以上、より好ましくは75%以上であることが、硬化性及び磨き可能時間短縮の観点から好適である。また、95%以下、好ましくは93%以下、より好ましくは90%以下であることが、仕上がり性及び磨き性の観点から好適である。
<Acetone extraction coating film residual rate>
The aqueous multi-component polyurethane coating composition of the present invention is coated to a dry film thickness of 40 μm and baked at 60° C. for 20 minutes, and has an acetone-extracted coating film survival rate of 70% or more. From the viewpoint of hardenability and shortening of polishable time, it is preferable that the content is 70% or more, preferably 72% or more, and more preferably 75% or more. Further, from the viewpoint of finishability and polishability, it is preferable that it is 95% or less, preferably 93% or less, and more preferably 90% or less.
 本明細書において、アセトン抽出塗膜残存率は、次のようにして測定するものとする。 In this specification, the acetone extraction coating film residual rate shall be measured as follows.
 ポリプロピレン板に、乾燥後の膜厚が40μmになるよう塗装し60℃で20分焼付した塗膜を作製し、ポリプロピレン板から塗膜を剥離し、金網の中に入れ、質量を測定する。この塗膜入り金網をアセトン溶剤中に、温度20℃、相対湿度50%の条件下で1日放置した後、超音波装置で1時間程振動させ、溶解させる。 A coating film is prepared by coating a polypropylene plate so that the film thickness after drying is 40 μm and baking it at 60°C for 20 minutes, peeling the coating film from the polypropylene plate, placing it in a wire mesh, and measuring the mass. This coated wire mesh was left in an acetone solvent for one day at a temperature of 20° C. and a relative humidity of 50%, and then vibrated with an ultrasonic device for about one hour to dissolve it.
 その後、残存塗膜入り金網を取り出し、105℃×1時間で乾燥後、質量を測定し、以下の式によりアセトン抽出塗膜残存率を算出する。
アセトン抽出塗膜残存率(%)=(残存塗膜入り金網の質量-金網の質量)/(アセトン抽出前の塗膜入り金網の質量-金網の質量)×100
Thereafter, the wire gauze containing the remaining paint film was taken out and dried at 105° C. for 1 hour, and then its mass was measured, and the acetone extraction paint film residual rate was calculated using the following formula.
Acetone extraction coating film residual rate (%) = (mass of wire mesh with residual coating film - mass of wire mesh) / (mass of wire mesh with coating film before acetone extraction - mass of wire mesh) x 100
 <被塗物>
 本発明の水性多液型ポリウレタン塗料組成物が適用される基材としては、特に限定されず、例えば、アルミニウム、鉄、ステンレス、亜鉛、銅、ブリキ等の金属;ガラス、コンクリート、スレート板等の無機材;プラスチック、塩化ビニル等の有機材;木材等が挙げられる。これらの被塗面に、水性又は溶剤型の塗料を塗布したもの又は、損傷した塗装体であってもよい。中でも、本発明の水性多液型ポリウレタン塗料組成物は、塗装体の被塗面にすでに形成されている塗膜(旧塗膜)上或いは塗装体の損傷部にプライマーサーフェイサー及び/又はベース塗料を塗装した下地処理塗膜上に好適に用いることができ、その場合は特に自動車車体の被塗面の補修用途であることが好ましい。
<Object to be coated>
The substrate to which the aqueous multi-component polyurethane coating composition of the present invention is applied is not particularly limited, and includes, for example, metals such as aluminum, iron, stainless steel, zinc, copper, and tinplate; glass, concrete, slate plates, etc. Inorganic materials; organic materials such as plastics and vinyl chloride; wood, etc. These surfaces may be coated with water-based or solvent-based paints, or may be damaged painted bodies. In particular, the aqueous multi-component polyurethane coating composition of the present invention is suitable for applying a primer surfacer and/or base paint onto the coating film (old coating film) already formed on the surface to be coated of the painted body or on damaged parts of the painted body. It can be suitably used on a painted base treatment coating, and in that case, it is particularly preferable to use it for repairing the coated surface of an automobile body.
 被塗物の具体例としては、自動車、産業機械、建設機械、鉄道車両、大型車両、船体、建築物若しくは建造物、又は、それらの部品;建築物、鋼構造物等の屋外構造物;等が挙げられるがこれらに限定されるものではない。 Specific examples of objects to be coated include automobiles, industrial machinery, construction machinery, railway vehicles, large vehicles, ship hulls, buildings or structures, or parts thereof; outdoor structures such as buildings and steel structures; etc. Examples include, but are not limited to.
 <塗装及び乾燥>
 本発明の水性多液型ウレタン塗料組成物を塗装する方法としては、例えば、エアスプレー、エアレススプレー、回転霧化、ハケ、ローラー、ハンドガン、万能ガン、浸漬、ロールコーター、カーテンフローコーター、ローラーカーテンコーター、ダイコーター等が挙げられ、被塗物の用途等に応じて適宜選択することができ、複数回塗り重ねてもよい。
<Painting and drying>
Methods for applying the aqueous multi-component urethane coating composition of the present invention include, for example, air spray, airless spray, rotary atomization, brush, roller, hand gun, all-purpose gun, dipping, roll coater, curtain flow coater, and roller curtain. Coaters, die coaters, etc. can be used, and can be appropriately selected depending on the purpose of the object to be coated, and the coating may be applied multiple times.
 本発明の水性多液型ウレタン塗料組成物は、温度5℃~40℃の常温乾燥においても仕上がり性に優れた塗膜を形成することができるが、強制乾燥又は焼付け乾燥を行なっても良い。 The aqueous multi-component urethane coating composition of the present invention can form a coating film with excellent finish even when dried at room temperature at a temperature of 5°C to 40°C, but it may also be subjected to forced drying or baking drying.
 強制乾燥の場合は40~120℃で10~120分間加熱することができ、強制乾燥前に常温で放置して溶剤を揮散させる工程(セッティングタイム)を任意選択で設けてもよい。 In the case of forced drying, heating can be performed at 40 to 120°C for 10 to 120 minutes, and a step (setting time) of leaving the product at room temperature to volatilize the solvent may optionally be provided before forced drying.
 乾燥膜厚としては、用途に応じて適宜選択できるが、一般に5~500μm、さらに10~100μm、さらに特に15~80μmの範囲内とすることが好適である。 The dry film thickness can be appropriately selected depending on the application, but is generally preferably within the range of 5 to 500 μm, more preferably 10 to 100 μm, and even more particularly 15 to 80 μm.
 本発明の塗料組成物は乾燥性に優れ、硬度に優れた塗膜が得られるので、自動車等の補修塗装に用いる場合等においては、塗膜形成後、早い段階で表面を研磨する作業を行うことができる。 Since the coating composition of the present invention has excellent drying properties and provides a coating film with excellent hardness, when it is used for repair painting of automobiles, etc., the surface is polished at an early stage after the coating film is formed. be able to.
 研磨方法としては、当該塗膜を、耐水研磨紙を用いて水研ぎした後、該研ぎ面を粗磨き用コンパウンド、仕上げ磨き用コンパウンドと順次ポリッシングする方法を挙げることができる。 Examples of the polishing method include a method in which the coating film is wet-polished using waterproof abrasive paper, and then the polished surface is sequentially polished with a rough polishing compound and a final polishing compound.
 以下、実施例を挙げて本発明をさらに説明する。ここで、『部』及び『%』はそれぞれ『質量部』及び『質量%』を意味する。 Hereinafter, the present invention will be further explained with reference to Examples. Here, "parts" and "%" mean "parts by mass" and "% by mass", respectively.
 <アクリル樹脂エマルションの製造>
 製造例1
 温度計、撹拌機、還流冷却管、窒素導入口を備えたガラス製4つ口フラスコにプロピレングリコールモノプロピルエーテルを50部入れ、撹拌しながら窒素気流下120℃まで昇温した。120℃に達したところで、表1の第1段階欄に記載のモノマー配合と重合開始剤にt-ブチルパーオキシ-2-エチルヘキサノエート1.5部を予め混合した混合溶液を4時間かけて滴下し、さらに滴下終了後120℃の温度に1時間保持した。引き続き120℃の温度を保持したまま、上記フラスコ中に、同表1の第2段階の欄に記載のモノマー配合とt-ブチルパーオキシ-2-エチルヘキサノエート0.3部を予め混合した混合溶液を1時間かけて滴下し、さらに滴下終了後120℃で1.5時間保持してアクリルポリオール溶液を得た。続いて、得られたアクリルポリオール溶液から不揮発分が85%になるまでプロピレングリコールモノプロピルエーテルを減圧下で留去した。これを95℃まで冷却し、ジメチルエタノールアミンでpHを8.0に調整して30分間撹拌した。さらに、撹拌しながら不揮発分が50%となるように脱イオン水を2時間かけて滴下してアクリル樹脂の水分散体(エマルション)を得た。
<Manufacture of acrylic resin emulsion>
Manufacturing example 1
Fifty parts of propylene glycol monopropyl ether was placed in a four-neck glass flask equipped with a thermometer, a stirrer, a reflux condenser, and a nitrogen inlet, and the temperature was raised to 120° C. under a nitrogen stream while stirring. When the temperature reached 120°C, a mixed solution of 1.5 parts of t-butylperoxy-2-ethylhexanoate was mixed in advance with the monomer formulation and polymerization initiator listed in the first stage column of Table 1 for 4 hours. After dropping, the temperature was maintained at 120° C. for 1 hour. Subsequently, while maintaining the temperature at 120°C, the monomer formulation described in the second stage column of Table 1 and 0.3 part of t-butylperoxy-2-ethylhexanoate were mixed in advance in the above flask. The mixed solution was added dropwise over 1 hour, and after the addition was completed, the mixture was maintained at 120°C for 1.5 hours to obtain an acrylic polyol solution. Subsequently, propylene glycol monopropyl ether was distilled off from the obtained acrylic polyol solution under reduced pressure until the nonvolatile content became 85%. This was cooled to 95°C, the pH was adjusted to 8.0 with dimethylethanolamine, and the mixture was stirred for 30 minutes. Further, deionized water was added dropwise over 2 hours to obtain a water dispersion (emulsion) of acrylic resin while stirring so that the nonvolatile content was 50%.
 製造例2及び製造例3
 製造例1において、各共重合成分のモノマー組成及び配合量を下記表1に示す内容とする以外は製造例1と同様にして、アクリル樹脂エマルション(a1-2)及び(a1-3)を得た。
Production example 2 and production example 3
Acrylic resin emulsions (a1-2) and (a1-3) were obtained in the same manner as in Production Example 1, except that the monomer composition and blending amount of each copolymer component were as shown in Table 1 below. Ta.
 製造例4
 温度計、撹拌機、還流冷却管、窒素導入口を備えたガラス製4つ口フラスコにプロピレングリコールモノプロピルエーテルを50部入れ、撹拌しながら窒素気流下120℃まで昇温した。120℃に達したところで、下記表1の第1段階欄に記載のモノマー配合と重合開始剤t-ブチルパーオキシ-2-エチルヘキサノエート1.5部とを予め混合した混合溶液を4時間かけて滴下し、さらに滴下終了後120℃の温度に1時間保持した。引き続き120℃の温度を保持したまま、上記フラスコ中に、同表1の第2段階の欄に記載のモノマー配合とt-ブチルパーオキシ-2-エチルヘキサノエート0.3部とを予め混合した混合溶液を1時間かけて滴下し、さらに滴下終了後120℃で1.5時間保持してアクリルポリオール溶液を得た。続いて、得られたアクリルポリオール溶液から不揮発分が85%になるまでプロピレングリコールモノプロピルエーテルを減圧下で留去した。これを95℃まで冷却し、「ニューコール707SF」(注1)を5部加えて30分間撹拌した。
さらに、撹拌しながら不揮発分が50%となるように脱イオン水を2時間かけて滴下してアクリル樹脂エマルション(a1-4)を得た。
Production example 4
Fifty parts of propylene glycol monopropyl ether was placed in a four-neck glass flask equipped with a thermometer, a stirrer, a reflux condenser, and a nitrogen inlet, and the temperature was raised to 120° C. under a nitrogen stream while stirring. When the temperature reached 120°C, a mixed solution of the monomer formulation listed in the first stage column of Table 1 below and 1.5 parts of polymerization initiator t-butylperoxy-2-ethylhexanoate was heated for 4 hours. After dropping, the temperature was maintained at 120° C. for 1 hour. Subsequently, while maintaining the temperature at 120° C., the monomer formulation described in the second stage column of Table 1 and 0.3 part of t-butylperoxy-2-ethylhexanoate were mixed in advance in the above flask. The mixed solution was added dropwise over a period of 1 hour, and after the addition was completed, the mixture was maintained at 120° C. for 1.5 hours to obtain an acrylic polyol solution. Subsequently, propylene glycol monopropyl ether was distilled off from the obtained acrylic polyol solution under reduced pressure until the nonvolatile content became 85%. This was cooled to 95° C., 5 parts of “Newcol 707SF” (Note 1) was added, and the mixture was stirred for 30 minutes.
Furthermore, deionized water was added dropwise over 2 hours to obtain an acrylic resin emulsion (a1-4) while stirring so that the nonvolatile content was 50%.
 製造例1~4で得られたアクリル樹脂エマルションの重量平均分子量、酸価、水酸基価平均粒子径、及びガラス転移温度を下記表1に示す。 The weight average molecular weight, acid value, hydroxyl value average particle diameter, and glass transition temperature of the acrylic resin emulsions obtained in Production Examples 1 to 4 are shown in Table 1 below.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
(注1)「ニューコール707SF」:商品名、日本乳化剤株式会社製、ポリオキシエチレン多環フェニルエーテル硫酸エステル塩。 (Note 1) "Nukol 707SF": Trade name, manufactured by Nippon Nyukazai Co., Ltd., polyoxyethylene polycyclic phenyl ether sulfate salt.
 <水性多液型ポリウレタン塗料組成物の製造>
 実施例1
 容器に、製造例1で得られた不揮発分50%のアクリル樹脂エマルション(a1-1)70部(樹脂固形分35部)、「BYK-348」(注4)0.5部、「BYK-015」(注5)0.1部、「TINUVIN384-2」(注6)1部、「TINUVIN292」(注7)0.5部、リンモリブデン酸ナトリウムn水和物0.001部、脱イオン水27.5部を配合し、室温で攪拌下、ジメチルエタノールアミン(注9)を滴下して第1液(A)を作製した。
<Manufacture of aqueous multi-component polyurethane coating composition>
Example 1
In a container, 70 parts of the 50% non-volatile content acrylic resin emulsion (a1-1) obtained in Production Example 1 (resin solid content 35 parts), 0.5 part of "BYK-348" (Note 4), and "BYK- 015” (Note 5) 0.1 part, “TINUVIN384-2” (Note 6) 1 part, “TINUVIN292” (Note 7) 0.5 part, sodium phosphomolybdate n-hydrate 0.001 part, deionized 27.5 parts of water was blended, and dimethylethanolamine (Note 9) was added dropwise under stirring at room temperature to prepare a first liquid (A).
 別の容器に、「バイヒジュールXP2655」(注10)22.5部、及びエトキシプロピオン酸エチル27.5部を配合し、均一になるまで混合して第2液(B)を作製した。 In a separate container, 22.5 parts of "Bihydur XP2655" (Note 10) and 27.5 parts of ethyl ethoxypropionate were blended and mixed until homogeneous to prepare a second liquid (B).
 前記第1液(A)100部に、第2液(B)が50部となるように両者を混合し、不揮発分含有率が40%となるように脱イオン水を加えて攪拌して水性多液型ポリウレタン塗料組成物(X-1)を得た。 100 parts of the first liquid (A) and 50 parts of the second liquid (B) are mixed, and deionized water is added so that the nonvolatile content is 40%, and the mixture is stirred to obtain an aqueous solution. A multi-component polyurethane coating composition (X-1) was obtained.
 実施例2~20、及び比較例1~8
 実施例1において、各塗料組成物の配合量を表2~表6に示すものとする以外は実施例1と同様にして、水性多液型ポリウレタン塗料組成物(X-2)~(X-20)、(X-22)~(X-29)を得た。
Examples 2 to 20 and Comparative Examples 1 to 8
In Example 1, water-based multi-component polyurethane coating compositions (X-2) to (X- 20), (X-22) to (X-29) were obtained.
 実施例21
 温度計、サーモスタット、撹拌装置、還流冷却器、窒素導入管及び滴下装置を備えた反応容器にプロピレングリコールモノプロピルエーテル35部を仕込み85℃に昇温後、メチルメタクリレート18部、n-ブチルアクリレート29部、イソボルニルアクリレート35部、2-ヒドロキシエチルアクリレート10部、アクリル酸6.5部、2-メタクリロイルオキシエチルアシッドホスフェート1.5部、プロピレングリコールモノプロピルエーテル15部及び2,2’-アゾビス(2,4-ジメチルバレロニトリル)2.3部の混合物を4時間かけて滴下し、滴下終了後1時間熟成した。その後さらにプロピレングリコールモノプロピルエーテル10部及び2,2’-アゾビス(2,4-ジメチルバレロニトリル)1部の混合物を1時間かけて滴下し、滴下終了後1時間熟成した。さらにジエタノールアミン7.4部とプロピレングリコールモノプロピルエーテルを加えて調整して固形分50%のカルボキシル基及びリン酸基を含有する水溶性アクリル樹脂無色透明溶液(a3)を得た。得られたアクリル樹脂(a3)は顔料の分散樹脂として用いることができ、酸価が54.6mgKOH/g、水酸基価が48mgKOH/gであった。得られたアクリル樹脂(a3)6部と「TITANIX JR-903」(注3)20部を混合し、さらに脱イオン水20部を加えて混合した。次いで直径約1.5mmのガラスビーズを添加し、サンドミルにて粒ゲージで10μm以下となるまで分散処理し、ガラスビーズを除去して分散ペーストを得た。
Example 21
35 parts of propylene glycol monopropyl ether was charged into a reaction vessel equipped with a thermometer, a thermostat, a stirring device, a reflux condenser, a nitrogen inlet tube, and a dropping device, and after raising the temperature to 85°C, 18 parts of methyl methacrylate and 29 parts of n-butyl acrylate were added. parts, 35 parts of isobornyl acrylate, 10 parts of 2-hydroxyethyl acrylate, 6.5 parts of acrylic acid, 1.5 parts of 2-methacryloyloxyethyl acid phosphate, 15 parts of propylene glycol monopropyl ether, and 2,2'-azobis. A mixture of 2.3 parts of (2,4-dimethylvaleronitrile) was added dropwise over 4 hours, and the mixture was aged for 1 hour after the addition was completed. Thereafter, a mixture of 10 parts of propylene glycol monopropyl ether and 1 part of 2,2'-azobis(2,4-dimethylvaleronitrile) was added dropwise over 1 hour, and the mixture was aged for 1 hour after the addition was completed. Further, 7.4 parts of diethanolamine and propylene glycol monopropyl ether were added to obtain a colorless and transparent water-soluble acrylic resin solution (a3) containing carboxyl groups and phosphoric acid groups with a solid content of 50%. The obtained acrylic resin (a3) could be used as a pigment dispersion resin, and had an acid value of 54.6 mgKOH/g and a hydroxyl value of 48 mgKOH/g. 6 parts of the obtained acrylic resin (a3) and 20 parts of "TITANIX JR-903" (Note 3) were mixed, and further 20 parts of deionized water was added and mixed. Next, glass beads with a diameter of about 1.5 mm were added and dispersed in a sand mill until the particle size became 10 μm or less as measured by a particle gauge, and the glass beads were removed to obtain a dispersed paste.
 容器に、前記分散ペースト46部(50%アクリル樹脂(a3)6部、「TITANIX JR-903」20部、脱イオン水20部)、製造例1で得られた不揮発分50%のアクリル樹脂エマルション(a1-1)64部(固形分32部)、「BYK-348」(注4)0.5部、「BYK-015」(注5)0.1部、「TINUVIN384-2」(注6)1部、「TINUVIN292」(注7)0.5部、リンモリブデン酸ナトリウムn水和物0.001部、脱イオン水7.5部を配合し、室温で攪拌下、ジメチルエタノールアミン(注9)を滴下して第1液(A)を作製した。 In a container, 46 parts of the above dispersion paste (6 parts of 50% acrylic resin (A3), 20 parts of "TITANIX JR-903", 20 parts of deionized water) and the 50% non-volatile content acrylic resin emulsion obtained in Production Example 1 were added. (a1-1) 64 parts (solid content 32 parts), "BYK-348" (Note 4) 0.5 part, "BYK-015" (Note 5) 0.1 part, "TINUVIN384-2" (Note 6) ), 0.5 part of "TINUVIN292" (Note 7), 0.001 part of sodium phosphomolybdate n-hydrate, and 7.5 parts of deionized water, and dimethylethanolamine (Note 7) was added under stirring at room temperature. 9) was added dropwise to prepare a first solution (A).
 別の容器に、「バイヒジュールXP2655」(注10)22.5部、及びエトキシプロピオン酸エチル27.5部、を配合し、均一になるまで混合して第2液(B)を作製した。 In a separate container, 22.5 parts of "Bihydur XP2655" (Note 10) and 27.5 parts of ethyl ethoxypropionate were blended and mixed until homogeneous to prepare a second liquid (B).
 前記第1液(A)120部に、第2液(B)が50部となるように両者を混合し、不揮発分含有率が45%となるように脱イオン水を加えて攪拌して水性多液型ポリウレタン塗料組成物(X-21)を得た。 120 parts of the first liquid (A) and 50 parts of the second liquid (B) are mixed, and deionized water is added so that the nonvolatile content is 45%, and the mixture is stirred to form an aqueous solution. A multi-component polyurethane coating composition (X-21) was obtained.
 実施例22~26、及び比較例11
 各塗料組成物の配合量を表5に示すものとする以外は実施例1と同様にして、第1液(A)及び第2液(B)を作製した。
Examples 22 to 26 and Comparative Example 11
A first liquid (A) and a second liquid (B) were prepared in the same manner as in Example 1, except that the amounts of each coating composition were as shown in Table 5.
 また、別の容器に、表7の「第3液(C)」に記載の材料を配合し、均一になるまで混合して第3液(C)を作製した。 In addition, the materials listed in "Third Liquid (C)" in Table 7 were mixed in a separate container and mixed until homogeneous to prepare a Third Liquid (C).
 前記第1液(A)、第2液(B)及び第3液(C)を表7に記載の割合になるよう混合し、不揮発分含有率が40%となるように脱イオン水を加えて攪拌して水性多液型ポリウレタン塗料組成物(X-30)~(X-35)を得た。 Mix the first liquid (A), second liquid (B), and third liquid (C) in the proportions shown in Table 7, and add deionized water so that the nonvolatile content is 40%. The mixture was stirred to obtain aqueous multi-component polyurethane coating compositions (X-30) to (X-35).
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000005
Figure JPOXMLDOC01-appb-T000005
Figure JPOXMLDOC01-appb-T000006
Figure JPOXMLDOC01-appb-T000006
Figure JPOXMLDOC01-appb-T000007
Figure JPOXMLDOC01-appb-T000007
注2)「サンニックスGP-600」:商品名、三洋化成工業株式会社製、ポリオキシプロピレングリセリルエーテル、数平均分子量600、水酸基価280mgKOH/g、不揮発分100%
注3)「TITANIX JR-903」:商品名、テイカ株式会社製、酸化チタン
注4)「BYK-348」:商品名、ビックケミー・ジャパン株式会社製、ポリエーテル変性シロキサン、重量平均分子量1,500、不揮発分100%
注5)「BYK-015」:商品名、ビックケミー・ジャパン株式会社製、ポリエーテル変性シロキサン、重量平均分子量2,200、不揮発分100%
注6)「TINUVIN 384-2」:商品名、BASF社製、ベンゾトリアゾール系紫外線吸収剤、不揮発分95%、1-メトキシ-2-プロピルアセテート5%、
注7)「TINUVIN 292」:商品名、BASF社製、ヒンダードアミン系光安定剤、不揮発分100%
注8)「K-KAT XK-614」:商品名、KING INDUSTRIES社製、亜鉛化合物
注9)ジメチルエタノールアミン:第1液(A)の配合成分を全て配合して23℃で攪拌しながらpH7.6となるまで滴下
注10)「バイヒジュール XP2655」:商品名、住化コベストロウレタン株式会社製、スルホン酸基を有するヘキサメチレンジイソシアネート系ポリイソシアネート、NCO含量21%、不揮発分100%
注11)「デスモジュール N3900」:商品名、住化コベストロウレタン株式会社製、疎水性ポリイソシアネート、ヘキサメチレンジイソシアネートの環化重合体、NCO含量23.5%、不揮発分100%
注12)「ネオスタン U-810」:商品名、日東化成株式会社製、ジオクチル錫化合物
Note 2) "Sannix GP-600": Product name, manufactured by Sanyo Chemical Industries, Ltd., polyoxypropylene glyceryl ether, number average molecular weight 600, hydroxyl value 280 mgKOH/g, non-volatile content 100%
Note 3) "TITANIX JR-903": Product name, manufactured by Teika Co., Ltd., titanium oxide Note 4) "BYK-348": Product name, manufactured by BYK Chemie Japan Co., Ltd., polyether modified siloxane, weight average molecular weight 1,500 , 100% non-volatile content
Note 5) "BYK-015": Product name, manufactured by BYK-Chemie Japan Co., Ltd., polyether-modified siloxane, weight average molecular weight 2,200, non-volatile content 100%
Note 6) "TINUVIN 384-2": Product name, manufactured by BASF, benzotriazole ultraviolet absorber, non-volatile content 95%, 1-methoxy-2-propyl acetate 5%,
Note 7) “TINUVIN 292”: Product name, manufactured by BASF, hindered amine light stabilizer, non-volatile content 100%
Note 8) “K-KAT Dropwise until the temperature reaches .6 Note 10) "Byhydur XP2655": Product name, manufactured by Sumika Covestro Urethane Co., Ltd., hexamethylene diisocyanate-based polyisocyanate having sulfonic acid groups, NCO content 21%, non-volatile content 100%.
Note 11) "Desmodur N3900": Trade name, manufactured by Sumika Covestro Urethane Co., Ltd., hydrophobic polyisocyanate, cyclized polymer of hexamethylene diisocyanate, NCO content 23.5%, non-volatile content 100%
Note 12) “Neostane U-810”: Product name, manufactured by Nitto Kasei Co., Ltd., dioctyltin compound
 <評価試験>
 上記表2~7に、後述する評価試験の結果を記載する。本発明においては、全ての性能に優れていることが重要であり、いずれか1つに不合格「C」の評価がある場合は不合格である。
<Evaluation test>
Tables 2 to 7 above list the results of the evaluation tests described below. In the present invention, it is important that all the performances are excellent, and if any one of them has a failure rating of "C", it is a failure.
 <被塗物及び評価用塗板の作成>
 自動車車体用クリヤー塗料が塗装された塗装板を、#800耐水ペーパーで研磨、脱脂した。これを水平に置いて25℃、相対湿度40%の条件下で市販の水性着色ベース塗料組成物「レタンWBエコベース」(商品名、関西ペイント株式会社製自動車補修用水性メタリックベース塗料)を均一になるように3段階に分けて塗り重ね塗装をして全体膜厚が15μmの着色ベース塗膜を得た。各段階の塗装後は溶媒が揮発して光沢が低くなるまで(具体的には光沢度25程度となるように)エアブローをした。このメタリック色の着色ベース塗膜が形成された板を被塗物(V)とした。
<Preparation of object to be coated and coating plate for evaluation>
A painted board coated with a clear paint for automobile bodies was polished and degreased with #800 waterproof paper. This was placed horizontally and a commercially available water-based colored base paint composition "Rethane WB Eco Base" (trade name, water-based metallic base paint for automobile refinishing manufactured by Kansai Paint Co., Ltd.) was uniformly applied under the conditions of 25°C and 40% relative humidity. A colored base coating film having a total thickness of 15 μm was obtained by repeating the coating in three stages so that the color was as follows. After each stage of painting, air blowing was performed until the solvent volatilized and the gloss became low (specifically, the gloss level was about 25). The plate on which the metallic colored base coating film was formed was used as a coated object (V).
 被塗物(V)に、実施例及び比較例で得られた各塗料組成物を乾燥膜厚が40μmになるようにエアスプレー塗装し、その後塗装板を水平に20分間25℃、相対湿度40%の条件下で保った後、電気熱風乾燥器を用いて60℃で20分乾燥して室温まで冷却して、各塗料組成物がトップコートとして塗装された評価用試験塗板を作製した。 The paint compositions obtained in the Examples and Comparative Examples were air-sprayed onto the object to be coated (V) so that the dry film thickness was 40 μm, and then the coated plate was held horizontally for 20 minutes at 25°C and a relative humidity of 40°C. %, dried at 60° C. for 20 minutes using an electric hot air dryer, and cooled to room temperature to prepare test coated plates for evaluation coated with each coating composition as a top coat.
 ブリキ板に、実施例及び比較例で得られた各塗料組成物を乾燥膜厚が40μmになるようにエアスプレー塗装し、その後塗装板を水平に20分間25℃、相対湿度40%の条件下で保った後、電気熱風乾燥器を用いて60℃で20分乾燥して室温まで冷却して、マルテンス硬度評価用試験塗板を作製した。 A tin plate was air-sprayed with each coating composition obtained in Examples and Comparative Examples to a dry film thickness of 40 μm, and then the coated plate was applied horizontally for 20 minutes at 25°C and 40% relative humidity. After being kept at 100° C., it was dried at 60° C. for 20 minutes using an electric hot air dryer and cooled to room temperature to prepare a test coated plate for Martens hardness evaluation.
 マルテンス硬度
 フィッシャースコープ HM2000S(FISCHER社)を用いて、上記各マルテンス硬度評価用試験塗板表面に圧子を押し込み、その際の押し込み深さと押し込み力から得られるマルテンス硬さ値を測定した。具体的な測定手順は明細書に記載の通りである。
Using a Martens hardness Fischer scope HM2000S (manufactured by FISCHER), an indenter was pressed into the surface of each test coated plate for Martens hardness evaluation, and the Martens hardness value obtained from the pressing depth and pressing force at that time was measured. The specific measurement procedure is as described in the specification.
 アセトン抽出塗膜残存率
 ポリプロピレン板に、実施例及び比較例で得られた各塗料組成物を乾燥後の膜厚が40μmになるよう塗装し60℃で20分焼付した塗膜を作製し、ポリプロピレン板から塗膜を剥離し、金網の中に入れ、質量を測定する。この塗膜入り金網をアセトン溶剤中に1日放置した後、超音波装置で1時間程振動させ、溶解させる。
その後、残存塗膜入り金網を取り出し、105℃×1時間で乾燥後、質量を測定し、以下の式によりアセトン抽出塗膜残存率を算出する。
アセトン抽出塗膜残存率(%)=(残存塗膜入り金網の質量-金網の質量)/(アセトン抽出前の塗膜入り金網の質量-金網の質量)×100
Acetone extraction coating film survival rate A polypropylene plate was coated with each coating composition obtained in the Examples and Comparative Examples so that the film thickness after drying was 40 μm, and baked at 60°C for 20 minutes to prepare a polypropylene plate. Peel the coating from the board, place it in a wire mesh, and measure the mass. This coated wire mesh was left in an acetone solvent for one day, and then vibrated with an ultrasonic device for about one hour to dissolve it.
Thereafter, the wire gauze containing the remaining paint film was taken out and dried at 105° C. for 1 hour, and then its mass was measured, and the acetone extraction paint film residual rate was calculated using the following formula.
Acetone extraction coating film residual rate (%) = (mass of wire mesh with residual coating film - mass of wire mesh) / (mass of wire mesh with coating film before acetone extraction - mass of wire mesh) x 100
<貯蔵安定性>
 下記基準により、第1液(第1成分)、第2液(第2成分)、第3液(第3成分)等の貯蔵安定性を評価した。
<Storage stability>
The storage stability of the first liquid (first component), second liquid (second component), third liquid (third component), etc. was evaluated according to the following criteria.
 第1液貯蔵安定性(外観、色味)
 実施例及び比較例で作成した第1液を40℃で1ヶ月貯蔵した後に見られる外観、色味の変化を評価した。
S:分離、ゲル化、変色等が認められず非常に良好、
A:分離、ゲル化、変色等がほとんど認められず良好、
B:分離、ゲル化、変色等がわずかに認められる、
C:分離、ゲル化、変色等が著しく認められる。
First liquid storage stability (appearance, color)
After storing the first liquids prepared in Examples and Comparative Examples at 40° C. for one month, changes in appearance and color were evaluated.
S: Very good with no separation, gelation, discoloration, etc.
A: Good with almost no separation, gelation, discoloration, etc.
B: Slight separation, gelation, discoloration, etc. are observed.
C: Significant separation, gelation, discoloration, etc. are observed.
 第2液貯蔵安定性(外観、色味)
 実施例及び比較例で作成した第2液を40℃で1ヶ月貯蔵した後に見られる外観、色味の変化を評価した。
S:分離、ゲル化、変色等が認められず非常に良好、
A:分離、ゲル化、変色等がほとんど認められず良好、
B:分離、ゲル化、変色等がわずかに認められる、
C:分離、ゲル化、変色等が著しく認められる。
2nd liquid storage stability (appearance, color)
The second liquids prepared in Examples and Comparative Examples were stored at 40° C. for one month, and then changes in appearance and color were evaluated.
S: Very good with no separation, gelation, discoloration, etc.
A: Good with almost no separation, gelation, discoloration, etc.
B: Slight separation, gelation, discoloration, etc. are observed.
C: Significant separation, gelation, discoloration, etc. are observed.
 第3液貯蔵安定性(外観、色味)
 実施例及び比較例で作成した第3液を40℃で1ヶ月貯蔵した後に見られる外観、色味の変化を評価した。
S:分離、ゲル化、変色等が認められず非常に良好、
A:分離、ゲル化、変色等がほとんど認められず良好、
B:分離、ゲル化、変色等がわずかに認められる、
C:分離、ゲル化、変色等が著しく認められる。
Third liquid storage stability (appearance, color)
After storing the third liquids prepared in Examples and Comparative Examples at 40° C. for one month, changes in appearance and color were evaluated.
S: Very good with no separation, gelation, discoloration, etc.
A: Good with almost no separation, gelation, discoloration, etc.
B: Slight separation, gelation, discoloration, etc. are observed.
C: Significant separation, gelation, discoloration, etc. are observed.
<磨き可能時間>
 磨き可能時間
 被塗物(V)に、実施例及び比較例で得られた塗料組成物を乾燥膜厚が40μmになるようにエアスプレー塗装し、その後25℃、相対湿度40%の条件下で20分間静置し、電気熱風乾燥器を用いて60℃で乾燥時間を20分、30分、40分と変動させ、同一塗料サンプルについて60℃の乾燥時間が異なる乾燥性評価用塗板を複数作製した。次いでそれぞれの乾燥性評価用塗板について、下記磨き補修方法(*)を実施し、その中からペーパーキズ残り及び光沢低下のない、良好な塗膜状態の乾燥性評価用塗板を選定した。
S:乾燥時間20分の試験塗板で磨き補修が可能である、
A:乾燥時間30分の試験塗板で磨き補修が可能である、
B:乾燥時間40分の試験塗板で磨き補修が可能である、
C:乾燥時間40分の試験塗板で磨き補修が不可能である。
(*磨き補修方法)
 各試乾燥性評価用塗板を#2000の耐水研磨紙を用いて水研ぎした後、粗磨き用バフで粗磨き用コンパウンドを使って、60秒間ポリッシングし、耐水研磨紙によるペーパーキズを除去し、さらに、仕上げ用バフで仕上げ用コンパウンドを使って60秒間ポリッシングし、バフ磨きキズの除去を行った。
<Possible polishing time>
Possible polishing time The paint compositions obtained in the Examples and Comparative Examples were air-sprayed onto the object (V) so that the dry film thickness was 40 μm, and then under the conditions of 25° C. and 40% relative humidity. Leave to stand for 20 minutes, then use an electric hot air dryer to dry at 60°C for varying drying times of 20, 30, and 40 minutes to create multiple coated plates for drying evaluation with different drying times at 60°C for the same paint sample. did. Next, the following polishing and repair method (*) was performed on each coated plate for drying evaluation, and a coated plate for drying evaluation with a good coating state and no paper scratches or loss of gloss was selected from among them.
S: Possible to polish and repair with test coated plate with drying time of 20 minutes.
A: Polishing and repair is possible with a test coated plate that takes 30 minutes to dry.
B: Polishing and repair is possible with a test coated plate with a drying time of 40 minutes.
C: It is impossible to polish and repair the test coated plate with a drying time of 40 minutes.
(*Polishing repair method)
After each coated plate for trial drying evaluation was wet-sanded using #2000 water-resistant abrasive paper, it was polished for 60 seconds using a rough-polishing buff with a rough-polishing compound to remove paper scratches caused by the water-resistant abrasive paper. Furthermore, buffing scratches were removed by polishing with a finishing buff using a finishing compound for 60 seconds.
 <塗膜性能>
 上記評価用試験塗板を用いて、下記基準に基づいて塗膜性能評価を行った。
<Coating film performance>
Using the above evaluation test coated plate, coating film performance was evaluated based on the following criteria.
 仕上がり性
S:平滑性、ツヤ感が非常に良好、
A:平滑性、ツヤ感が良好、
B:わずかにツヤビケが認められる、
C:ツヤビケが著しく認められる。
Finishing quality S: Very good smoothness and gloss,
A: Good smoothness and gloss,
B: Slight shine is observed.
C: Significant glossiness is observed.
 耐水性
 上記評価用試験塗板を40℃の恒温水槽に10日間浸漬し取り出した後、1時間放置後の塗膜の状態を目視で評価した。
S:異常なし。
A:ツヤビケ・ワレ・ブリスター(又はフクレと呼ばれることがある)の少なくとも1つの異常がわずかに認められる。
B:ツヤビケ・ワレ・ブリスター(又はフクレ)の少なくとも1つの異常が部分的に認められる。
C:ツヤビケ・ワレ・ブリスター(又はフクレ)の少なくとも1つの異常が、塗膜の全面に顕著に認められる。
Water Resistance The test coated plate for evaluation was immersed in a constant temperature water bath at 40° C. for 10 days, taken out, and left to stand for 1 hour, after which the state of the coating film was visually evaluated.
S: No abnormality.
A: At least one abnormality of shine, cracks, and blisters (or sometimes called blisters) is slightly observed.
B: At least one abnormality such as shine, cracks, and blisters is partially observed.
C: At least one abnormality such as shine, cracks, and blisters is clearly observed on the entire surface of the coating film.
 耐候性
 上記評価用試験塗板について、JIS B 7754に準じ、「スーパーキセノンウェザーメーター」(スガ試験機株式会社製、耐候性試験機)を用いて、試験片ぬれサイクル:18分/2時間、ブラックパネル温度:61~65℃の条件で連続運転を行った。2000時間経過後の塗膜の状態を目視で評価した。
S:異常なし。
A:ツヤビケ・ワレ・ブリスター(又はフクレと呼ばれることがある)の少なくとも1つの異常がわずかに認められる。
B:ツヤビケ・ワレ・ブリスター(又はフクレ)の少なくとも1つの異常が部分的に認められる。
C:ツヤビケ・ワレ・ブリスター(又はフクレ)の少なくとも1つの異常が塗膜の全面に顕著に認められる。
Weather resistance Regarding the above test coated plate for evaluation, according to JIS B 7754, using a "Super Xenon Weather Meter" (manufactured by Suga Test Instruments Co., Ltd., weather resistance tester), the test piece wetting cycle: 18 minutes / 2 hours, black Continuous operation was performed at panel temperature: 61 to 65°C. The state of the coating film after 2000 hours was visually evaluated.
S: No abnormality.
A: At least one abnormality of shine, cracks, and blisters (or sometimes called blisters) is slightly observed.
B: At least one abnormality such as shine, cracks, and blisters is partially observed.
C: At least one abnormality such as glossiness, cracking, and blistering is clearly observed on the entire surface of the coating film.

Claims (22)

  1.  水酸基含有樹脂エマルション成分(a1)、触媒化合物(a2)及び水を含む第1成分(A)、並びにポリイソシアネート成分(b1)及び有機溶剤(b2)を含む第2成分(B)を含有する水性多液型ポリウレタン塗料組成物であって、
    前記水酸基含有樹脂エマルション成分(a1)に含まれる水酸基含有樹脂のガラス転移温度40℃以上であり、
    ブリキ板に乾燥後の膜厚が40μmになるよう塗装し60℃で20分焼付した塗膜のマルテンス硬度が10N/mm2以上70N/mm2以下であり、乾燥後の膜厚が40μmになるよう塗装し60℃で20分焼付した塗膜のアセトン抽出塗膜残存率が70%以上である、水性多液型ポリウレタン塗料組成物。
    A water-based resin emulsion containing a hydroxyl group-containing resin emulsion component (a1), a first component (A) containing a catalyst compound (a2) and water, and a second component (B) containing a polyisocyanate component (b1) and an organic solvent (b2). A multi-component polyurethane coating composition, comprising:
    The glass transition temperature of the hydroxyl group-containing resin contained in the hydroxyl group-containing resin emulsion component (a1) is 40° C. or higher,
    The Martens hardness of the coating film that is coated on a tin plate so that the film thickness after drying is 40 μm and baked at 60°C for 20 minutes is 10 N/mm 2 or more and 70 N/mm 2 or less, and the film thickness after drying is 40 μm. An aqueous multi-component polyurethane coating composition, which has an acetone-extracted coating film residual rate of 70% or more after being painted and baked at 60° C. for 20 minutes.
  2.  乾燥後の膜厚が40μmになるよう塗装し60℃で20分焼付した塗膜のアセトン抽出塗膜残存率が95%以下である、請求項1に記載の水性多液型ポリウレタン塗料組成物。 The aqueous multi-component polyurethane coating composition according to claim 1, wherein the acetone-extracted coating film residual rate of the coating film that is coated to have a film thickness of 40 μm after drying and baked at 60° C. for 20 minutes is 95% or less.
  3.  前記水酸基含有樹脂エマルション成分(a1)に含まれる水酸基含有樹脂が、水酸基価50~250mgKOH/g、酸価5~40mgKOH/gの範囲内である、請求項1に記載の水性多液型ポリウレタン塗料組成物。 The aqueous multi-component polyurethane paint according to claim 1, wherein the hydroxyl group-containing resin contained in the hydroxyl group-containing resin emulsion component (a1) has a hydroxyl value of 50 to 250 mgKOH/g and an acid value of 5 to 40 mgKOH/g. Composition.
  4.  水酸基含有樹脂エマルション成分(a1)が、自己乳化型エマルションを含有する、請求項1に記載の水性多液型ポリウレタン塗料組成物。 The aqueous multi-component polyurethane coating composition according to claim 1, wherein the hydroxyl group-containing resin emulsion component (a1) contains a self-emulsifying emulsion.
  5.  前記水酸基含有樹脂エマルション成分(a1)に含まれる水酸基含有樹脂が、その成分の一部として、水酸基含有重合性不飽和化合物、カルボキシル基含有重合性不飽和化合物、及びエポキシ基含有重合性不飽和化合物を共重合成分とする水酸基含有アクリル樹脂(a1-1)を含む、請求項1に記載の水性多液型ポリウレタン塗料組成物。 The hydroxyl group-containing resin contained in the hydroxyl group-containing resin emulsion component (a1) contains, as some of its components, a hydroxyl group-containing polymerizable unsaturated compound, a carboxyl group-containing polymerizable unsaturated compound, and an epoxy group-containing polymerizable unsaturated compound. The aqueous multi-component polyurethane coating composition according to claim 1, comprising a hydroxyl group-containing acrylic resin (a1-1) having as a copolymerization component.
  6.  水酸基含有アクリル樹脂(a1-1)の分子量が、10000~18000である、請求項5に記載の水性多液型ポリウレタン塗料組成物。 The aqueous multi-component polyurethane coating composition according to claim 5, wherein the hydroxyl group-containing acrylic resin (a1-1) has a molecular weight of 10,000 to 18,000.
  7.  触媒化合物(a2)が、モリブデン化合物を含有する、請求項1に記載の水性多液型ポリウレタン塗料組成物。 The aqueous multi-component polyurethane coating composition according to claim 1, wherein the catalyst compound (a2) contains a molybdenum compound.
  8.  触媒化合物(a2)の含有量が、第1成分(A)の樹脂固形分100質量部を基準として0.0001~0.1質量部の範囲内にある、請求項1に記載の水性多液型ポリウレタン塗料組成物。 The aqueous multi-liquid according to claim 1, wherein the content of the catalyst compound (a2) is within the range of 0.0001 to 0.1 part by mass based on 100 parts by mass of the resin solid content of the first component (A). Type polyurethane paint composition.
  9.  第2成分(B)が、亜鉛化合物、錫化合物、ジルコニウム化合物、ビスマス化合物、鉛化合物、コバルト化合物、マンガン化合物、チタン化合物及びアルミニウム化合物からなる群から選ばれる少なくとも1種の金属触媒化合物(d)を含有する、請求項1に記載の水性多液型ポリウレタン塗料組成物。 The second component (B) is at least one metal catalyst compound (d) selected from the group consisting of zinc compounds, tin compounds, zirconium compounds, bismuth compounds, lead compounds, cobalt compounds, manganese compounds, titanium compounds, and aluminum compounds. The aqueous multi-component polyurethane coating composition according to claim 1, comprising:
  10.  亜鉛化合物、錫化合物、ジルコニウム化合物、ビスマス化合物、鉛化合物、コバルト化合物、マンガン化合物、チタン化合物及びアルミニウム化合物からなる群から選ばれる少なくとも1種の金属触媒化合物(d)及び有機溶剤(c1)を含む第3成分(C)を含有する、請求項1に記載の水性多液型ポリウレタン塗料組成物。 Contains at least one metal catalyst compound (d) selected from the group consisting of zinc compounds, tin compounds, zirconium compounds, bismuth compounds, lead compounds, cobalt compounds, manganese compounds, titanium compounds and aluminum compounds and an organic solvent (c1). The aqueous multi-component polyurethane coating composition according to claim 1, which contains a third component (C).
  11.  金属触媒化合物(d)の含有量が、第3成分(C)の総量100質量部を基準として0.10~5.0部の範囲内にある、請求項10に記載の水性多液型ポリウレタン塗料組成物。 The aqueous multi-component polyurethane according to claim 10, wherein the content of the metal catalyst compound (d) is within the range of 0.10 to 5.0 parts based on 100 parts by mass of the third component (C). Paint composition.
  12.  金属触媒化合物(d)が錫化合物を含有する、請求項9又は10に記載の水性多液型ポリウレタン塗料組成物。 The aqueous multi-component polyurethane coating composition according to claim 9 or 10, wherein the metal catalyst compound (d) contains a tin compound.
  13.  金属触媒化合物(d)の含有量が、ポリイソシアネート成分(b1)の不揮発分100質量部を基準として0.01~1.00質量部の範囲内にある、請求項9又は10に記載の水性多液型ポリウレタン塗料組成物。 The aqueous composition according to claim 9 or 10, wherein the content of the metal catalyst compound (d) is within the range of 0.01 to 1.00 parts by mass based on 100 parts by mass of nonvolatile content of the polyisocyanate component (b1). Multi-component polyurethane coating composition.
  14.  有機溶剤(b2)が、沸点が140℃以上180℃以下、20℃における水溶解度が1.0g/100g H2O以上20g/100g H2O以下である化合物を含有する、請求項1に記載の水性多液型ポリウレタン塗料組成物。 2. The organic solvent (b2) contains a compound having a boiling point of 140° C. or more and 180° C. or less and a water solubility at 20° C. of 1.0 g/100 g H 2 O or more and 20 g/100 g H 2 O or less. A water-based multi-component polyurethane coating composition.
  15.  有機溶剤(b2)の含有量が、第1成分(A)及び第2成分(B)の樹脂固形分の総量100質量部を基準として40質量部以上70質量部以下である、請求項1に記載の水性多液型ポリウレタン塗料組成物。 Claim 1, wherein the content of the organic solvent (b2) is 40 parts by mass or more and 70 parts by mass or less based on 100 parts by mass of the total resin solid content of the first component (A) and the second component (B). The aqueous multi-component polyurethane coating composition described.
  16.  有機溶剤(c1)が、沸点が140℃以上180℃以下、20℃における水溶解度が1.0g/100g H2O以上20g/100g H2O以下である化合物を含有する、請求項10に記載の水性多液型ポリウレタン塗料組成物。 11. The organic solvent (c1) contains a compound having a boiling point of 140° C. or more and 180° C. or less and a water solubility at 20° C. of 1.0 g/100 g H 2 O or more and 20 g/100 g H 2 O or less. A water-based multi-component polyurethane coating composition.
  17.  第2成分(B)に含まれる有機溶剤(b2)及び第3成分(C)に含まれる有機溶剤(c1)の合計含有量が、第1成分(A)及び第2成分(B)の樹脂固形分の総量100質量部を基準として40質量部以上70質量部以下である、請求項10に記載の水性多液型ポリウレタン塗料組成物。 The total content of the organic solvent (b2) contained in the second component (B) and the organic solvent (c1) contained in the third component (C) is the same as that of the resin of the first component (A) and the second component (B). The aqueous multi-component polyurethane coating composition according to claim 10, wherein the amount is 40 parts by mass or more and 70 parts by mass or less, based on 100 parts by mass of the total solid content.
  18.  透明塗料組成物である、請求項1に記載の水性多液型ポリウレタン塗料組成物。 The aqueous multi-component polyurethane coating composition according to claim 1, which is a transparent coating composition.
  19.  第1成分(A)がさらに顔料を含有する、請求項1に記載の水性多液型ポリウレタン塗料組成物。 The aqueous multi-component polyurethane coating composition according to claim 1, wherein the first component (A) further contains a pigment.
  20.  被塗物に、請求項1に記載の水性多液型ポリウレタン塗料組成物を塗装する塗装方法。 A coating method for coating an object to be coated with the aqueous multi-component polyurethane coating composition according to claim 1.
  21.  前記被塗物が、自動車、産業機械、建設機械、鉄道車両、大型車両、船体、又は建築物建造物、若しくはそれらの部品である、請求項20に記載の塗装方法。 The coating method according to claim 20, wherein the object to be coated is an automobile, an industrial machine, a construction machine, a railway vehicle, a large vehicle, a ship, or a building structure, or a part thereof.
  22.  塗装体の被塗面にすでに形成されている塗膜上或いは塗装体の損傷部にプライマーサーフェイサー及び/又はベース塗料を塗装した下地処理塗膜上に、請求項1に記載の水性多液型ポリウレタン塗料組成物を塗装する、塗装体の補修塗装方法。 The aqueous multi-component polyurethane according to claim 1 is applied onto a coating film already formed on the surface to be coated of the painted body or on a base treatment coating film in which a primer surfacer and/or base paint is applied to damaged parts of the painted body. A method for repairing a painted body by applying a paint composition.
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Citations (4)

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JPH01275670A (en) * 1988-04-27 1989-11-06 Kansai Paint Co Ltd Improvement of curability of coating film
JP2019142999A (en) * 2018-02-16 2019-08-29 関西ペイント株式会社 Aqueous two-part polyurethane coating composition
JP2020111723A (en) * 2019-01-08 2020-07-27 関西ペイント株式会社 Aqueous multi-liquid type polyurethane coating composition
WO2022019199A1 (en) * 2020-07-22 2022-01-27 関西ペイント株式会社 Multi-layer coated film and multi-layer coated film forming method

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01275670A (en) * 1988-04-27 1989-11-06 Kansai Paint Co Ltd Improvement of curability of coating film
JP2019142999A (en) * 2018-02-16 2019-08-29 関西ペイント株式会社 Aqueous two-part polyurethane coating composition
JP2020111723A (en) * 2019-01-08 2020-07-27 関西ペイント株式会社 Aqueous multi-liquid type polyurethane coating composition
WO2022019199A1 (en) * 2020-07-22 2022-01-27 関西ペイント株式会社 Multi-layer coated film and multi-layer coated film forming method

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