WO2023201451A1 - Hydraulic continuously variable transmission - Google Patents
Hydraulic continuously variable transmission Download PDFInfo
- Publication number
- WO2023201451A1 WO2023201451A1 PCT/CN2022/087257 CN2022087257W WO2023201451A1 WO 2023201451 A1 WO2023201451 A1 WO 2023201451A1 CN 2022087257 W CN2022087257 W CN 2022087257W WO 2023201451 A1 WO2023201451 A1 WO 2023201451A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- rotor
- hydraulic pump
- annular groove
- hydraulic
- variable chamber
- Prior art date
Links
- 230000005540 biological transmission Effects 0.000 title claims abstract description 10
- 238000007789 sealing Methods 0.000 claims description 5
- 230000006835 compression Effects 0.000 claims 2
- 238000007906 compression Methods 0.000 claims 2
- 238000005553 drilling Methods 0.000 claims 1
- 239000012530 fluid Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 239000010720 hydraulic oil Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003137 locomotive effect Effects 0.000 description 1
- 230000009347 mechanical transmission Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2/00—Rotary-piston machines or pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H39/00—Rotary fluid gearing using pumps and motors of the volumetric type, i.e. passing a predetermined volume of fluid per revolution
- F16H39/04—Rotary fluid gearing using pumps and motors of the volumetric type, i.e. passing a predetermined volume of fluid per revolution with liquid motor and pump combined in one unit
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H47/00—Combinations of mechanical gearing with fluid clutches or fluid gearing
- F16H47/02—Combinations of mechanical gearing with fluid clutches or fluid gearing the fluid gearing being of the volumetric type
Definitions
- the invention is a hydraulic transmission used for mechanical transmission.
- the known transmissions are basically implemented with gears, and the gear ratio needs to be adjusted to achieve speed changes. Stepless speed changes cannot be achieved, and the speed change process is complicated and time-consuming. Other non-geared continuously variable transmissions handle less torque.
- variable-chamber hydraulic pumps are connected. One of them compresses the hydraulic oil, and the other rotates driven by the hydraulic oil. By adjusting the hydraulic chamber depth ratio of the hydraulic pump, the variable speed effect can be achieved.
- Figure 2 is a schematic diagram of a variable chamber hydraulic pump
- the inner wall of the turntable 3, the disk core 4 and the groove cover 5 (visible in Figure 1) form an annular groove, and the groove is filled with fluid.
- the groove bolt 6 is fixed and the turntable 3 rotates under the traction of external power
- the fluid in the annular groove between the rotor 2 and the groove bolt 6 will be compressed and pressed into another hydraulic pump from the guide tube 7 to push Another hydraulic pump turns.
- the guide tube can be replaced by a hose, and the rotation direction of the output power can be adjusted by exchanging the inlet and outlet.
- the rotor 2 is disassembled into two parts: a rotor sleeve 2-1 and a rotor core 2-2.
- the rotor sleeve 2-1 can slide along the axial direction of the rotor core.
- the disk core 4 can slide forward and backward along the direction of the central axis to change the depth of the annular groove.
- the rotor sleeve 2-1 slides accordingly to ensure the flatness and sealing of the bottom of the annular groove.
- phase difference between adjacent rotors depends on the total number of rotors.
- the schematic diagram in the present invention lists four rotors, then the phase difference between adjacent rotors should be 90 degrees. There can also be multiple rotors, not limited to 4.
- Counterweights can be used to maintain the dynamic balance of the rotor and reduce the vibration caused by the high-speed rotation of the rotor.
- the rotor 2 in this solution is tangent to the outer surface of the inner ring of the disc core 4. If you want to improve the sealing performance, you can leave a fan-shaped groove on the inner ring wall of the disc core 4 and embed a small part of the rotor 2 into the inner ring of the disc core 4. In the wall.
- the speed change is smooth without step transitions, with less friction and loss, and is not prone to high temperatures.
- Figure 1 is an exploded view
- Figure 2 is an internal view of the annular groove
- Figure 3 is an internal view of the annular groove - the groove bolt passes through the rotor
- Figure 4 is a side cross-sectional view
- Figure 5 is a typical size of the main components
- Figure 6 is the rotor Dimensions typical.
- n rotors are used to divide the annular groove, with a phase difference of 360/n degrees.
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Rotary Pumps (AREA)
Abstract
A hydraulic continuously variable transmission, which is applied to the fields of mechanical devices, vehicles and the like, and realizes stepless speed changing. The hydraulic continuously variable transmission consists of two annular hydraulic pumps, and adjusts a speed change ratio by adjusting the chamber depth ratio of the two hydraulic pumps.
Description
本发明是一种液压变速器,用于机械传动。The invention is a hydraulic transmission used for mechanical transmission.
目前,公知的变速器基本上是以齿轮实现,需要调整齿比来实现变速,无法做到无极变速,并且变速过程复杂,耗时较长。其他非齿轮的无极变速器承受的扭矩较小。At present, the known transmissions are basically implemented with gears, and the gear ratio needs to be adjusted to achieve speed changes. Stepless speed changes cannot be achieved, and the speed change process is complicated and time-consuming. Other non-geared continuously variable transmissions handle less torque.
目前的变速器无法兼顾平顺和大扭矩。Current transmissions cannot combine smoothness and high torque.
如图1所示,2个可变腔液压泵连接,其中一个压缩液压油,另一个在液压油的推动下转动,调整液压泵的液压腔深度比例,则可以实现变速效果。As shown in Figure 1, two variable-chamber hydraulic pumps are connected. One of them compresses the hydraulic oil, and the other rotates driven by the hydraulic oil. By adjusting the hydraulic chamber depth ratio of the hydraulic pump, the variable speed effect can be achieved.
如图2所示,为可变腔液压泵的示意图,转盘3的内壁、盘芯4与槽盖5(图1中可见)形成一个环形槽,槽内填充流体。当固定槽栓6后,转盘3在外部动力的牵引下转动时,转子2与槽栓6之间的环形槽内的流体会被压缩,并从导流管7压入另一个液压泵,推动另一个液压泵转动。导流管可用软管代替,交换出入口可调整输出动力的转动方向。As shown in Figure 2, which is a schematic diagram of a variable chamber hydraulic pump, the inner wall of the turntable 3, the disk core 4 and the groove cover 5 (visible in Figure 1) form an annular groove, and the groove is filled with fluid. When the groove bolt 6 is fixed and the turntable 3 rotates under the traction of external power, the fluid in the annular groove between the rotor 2 and the groove bolt 6 will be compressed and pressed into another hydraulic pump from the guide tube 7 to push Another hydraulic pump turns. The guide tube can be replaced by a hose, and the rotation direction of the output power can be adjusted by exchanging the inlet and outlet.
如图3所示,在齿轮组1的配合下(大齿轮固定,4个小齿轮绕着大齿轮转,齿比为2:1),槽栓6转动到转子2位置时,转子2的缺口正对槽栓6,避免槽栓6撞在转子2上。As shown in Figure 3, with the cooperation of gear set 1 (the large gear is fixed, the four small gears rotate around the large gear, the gear ratio is 2:1), when the groove bolt 6 rotates to the rotor 2 position, the gap in the rotor 2 Face the groove bolt 6 to prevent the groove bolt 6 from hitting the rotor 2.
为实现环形槽深度可调节,转子2拆为由转子套2-1和转子芯2-2两部分组成,转子套2-1可以沿着转子芯的轴方向滑动。盘芯4可沿着中轴方向前后滑动,用于改变环形槽的深度。转子套2-1做出相应的滑动,以保证环形槽底部的平整及密封性。In order to realize the adjustable depth of the annular groove, the rotor 2 is disassembled into two parts: a rotor sleeve 2-1 and a rotor core 2-2. The rotor sleeve 2-1 can slide along the axial direction of the rotor core. The disk core 4 can slide forward and backward along the direction of the central axis to change the depth of the annular groove. The rotor sleeve 2-1 slides accordingly to ensure the flatness and sealing of the bottom of the annular groove.
在图3的状态下,槽栓6刚好在转子2的位置,此时槽栓6与转子2的缺口处的a1区域,有完全被密封的流体,继续转动时会卡住转盘导致转动不顺畅,可以在a1区域的底部或壁上打孔,封入适量弹性系数的弹性空间用于泄压。如对环形槽的密封性要求不高,也可以减少槽栓的弧度来保证a1区域不会被完全闭合。In the state of Figure 3, the slot bolt 6 is just at the position of the rotor 2. At this time, there is completely sealed fluid in the a1 area at the gap between the slot bolt 6 and the rotor 2. When the rotation continues, the turntable will be stuck and the rotation will not be smooth. , you can drill holes in the bottom or wall of area a1, and seal in an elastic space with an appropriate amount of elastic coefficient for pressure relief. If the sealing performance of the annular groove is not high, the curvature of the groove bolt can also be reduced to ensure that the a1 area will not be completely closed.
相邻转子的相位差取决于总转子数,例如本发明中的示意图列举4个转子,那么相邻转子间的相位差应为90度。也可以有多个转子,不仅限于4个。The phase difference between adjacent rotors depends on the total number of rotors. For example, the schematic diagram in the present invention lists four rotors, then the phase difference between adjacent rotors should be 90 degrees. There can also be multiple rotors, not limited to 4.
可以使用配重的方式保持转子的动平衡,减少转子高速转动带来的震动。Counterweights can be used to maintain the dynamic balance of the rotor and reduce the vibration caused by the high-speed rotation of the rotor.
本方案中的转子2与盘芯4的内圈外表面相切,如要提高密封性,可以在盘芯4内圈壁上留扇形凹槽,将转子2的少部分嵌入盘芯4的内圈壁里。The rotor 2 in this solution is tangent to the outer surface of the inner ring of the disc core 4. If you want to improve the sealing performance, you can leave a fan-shaped groove on the inner ring wall of the disc core 4 and embed a small part of the rotor 2 into the inner ring of the disc core 4. In the wall.
变速平顺无阶梯式跃迁,摩擦少损耗低,不易高温。The speed change is smooth without step transitions, with less friction and loss, and is not prone to high temperatures.
图1为爆炸图;图2为环形槽内部图;图3为环形槽内部图--槽栓经过转子状态;图4为侧剖面图;图5为主要部件尺寸典型值;图6为转子的尺寸典型值。Figure 1 is an exploded view; Figure 2 is an internal view of the annular groove; Figure 3 is an internal view of the annular groove - the groove bolt passes through the rotor; Figure 4 is a side cross-sectional view; Figure 5 is a typical size of the main components; Figure 6 is the rotor Dimensions typical.
采用4个转子分割环形槽,相位差90度。齿轮组中的大小齿轮的齿比为2:1。槽栓的弧度15度。如图5所示为主要部件尺寸典型值;图6为转子的尺寸典型值。Four rotors are used to divide the annular groove, with a phase difference of 90 degrees. The gear ratio of the large and small gears in the gear set is 2:1. The arc of the slot bolt is 15 degrees. Figure 5 shows the typical dimensions of the main components; Figure 6 shows the typical dimensions of the rotor.
采用n个转子分割环形槽,相位差360/n度。n rotors are used to divide the annular groove, with a phase difference of 360/n degrees.
用于各种需要变速的机械,如机车、船舶、流体压缩机。Used in various machinery requiring variable speed, such as locomotives, ships, and fluid compressors.
无。none.
Claims (1)
- 一种液压变速器,由2个可变腔液压泵连接组成。A hydraulic transmission is composed of two variable chamber hydraulic pumps connected.2 . 根据权利要求1中所述的液压变速器,通过改变液压泵的压缩面的比例,改变转速比。 2. The hydraulic transmission according to claim 1, changing the rotation speed ratio by changing the ratio of the compression surface of the hydraulic pump.3. 根据权利要求1中所述的液压变速器,通过对换2个液压泵的进出口,改变转动的方向。3. The hydraulic transmission according to claim 1, changing the direction of rotation by exchanging the inlets and outlets of the two hydraulic pumps.4. 一种可变腔液压泵,采用环形槽作为压缩腔。4. A variable chamber hydraulic pump using an annular groove as the compression chamber.5. 根据权利要求4中所述的可变腔液压泵,对环形槽分段密封,分段压缩。5. The variable chamber hydraulic pump according to claim 4, which seals and compresses the annular groove in sections.6. 根据权利要求4中所述的可变腔液压泵,使用带缺口的转子控制环形槽的开合。6. The variable chamber hydraulic pump according to claim 4, using a notched rotor to control the opening and closing of the annular groove.7. 根据权利要求4中所述的可变腔液压泵,通过打孔封入适量系数的弹性空间以降低转子密封区的瞬时高压。7. According to the variable chamber hydraulic pump of claim 4, an elastic space with an appropriate coefficient is sealed by drilling holes to reduce the instantaneous high pressure in the rotor sealing area.8. 根据权利要求4中所述的可变腔液压泵,通过齿轮组,保障转子的相位,使得转子不会撞上槽栓。8. According to the variable chamber hydraulic pump of claim 4, the phase of the rotor is ensured through the gear set so that the rotor will not hit the groove bolt.9. 根据权利要求4中所述的可变腔液压泵,转子拆分为转子套和转子芯,能够在保证环形槽密封性的前提下,改变腔体的深度。9. According to the variable cavity hydraulic pump of claim 4, the rotor is divided into a rotor sleeve and a rotor core, which can change the depth of the cavity on the premise of ensuring the sealing of the annular groove.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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PCT/CN2022/087257 WO2023201451A1 (en) | 2022-04-18 | 2022-04-18 | Hydraulic continuously variable transmission |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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PCT/CN2022/087257 WO2023201451A1 (en) | 2022-04-18 | 2022-04-18 | Hydraulic continuously variable transmission |
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WO2023201451A1 true WO2023201451A1 (en) | 2023-10-26 |
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Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1188785A (en) * | 1968-08-02 | 1970-04-22 | Applied Power Ind Inc | Rotary Hydraulic Pumps and Motors. |
CN1065324A (en) * | 1990-11-30 | 1992-10-14 | 株式会社岛津制作所 | Infinitely variable speed device for vehicles |
CN1086288A (en) * | 1993-10-14 | 1994-05-04 | 陈志� | Annular cavity piston-type volume-changing device |
US20030091454A1 (en) * | 2001-04-17 | 2003-05-15 | Raymond Charles Dow | Rotary variable expansible chamber - kinetic hybrid pump |
CN207093704U (en) * | 2017-04-17 | 2018-03-13 | 南京农业大学 | A kind of hydraulic mechanical stepless gearbox |
CN109838547A (en) * | 2017-11-29 | 2019-06-04 | 温岭市金盾工程机械制造有限公司 | The good hydraulic continuously variable transmission of safety |
CN213511177U (en) * | 2020-10-22 | 2021-06-22 | 江门市仙陆科技有限公司 | Variable volume pump body, pump and motor |
CN113048034A (en) * | 2019-12-27 | 2021-06-29 | 攀天藤(深圳)科技有限公司 | Internal flow distribution variable displacement pump |
-
2022
- 2022-04-18 WO PCT/CN2022/087257 patent/WO2023201451A1/en unknown
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1188785A (en) * | 1968-08-02 | 1970-04-22 | Applied Power Ind Inc | Rotary Hydraulic Pumps and Motors. |
CN1065324A (en) * | 1990-11-30 | 1992-10-14 | 株式会社岛津制作所 | Infinitely variable speed device for vehicles |
CN1086288A (en) * | 1993-10-14 | 1994-05-04 | 陈志� | Annular cavity piston-type volume-changing device |
US20030091454A1 (en) * | 2001-04-17 | 2003-05-15 | Raymond Charles Dow | Rotary variable expansible chamber - kinetic hybrid pump |
CN207093704U (en) * | 2017-04-17 | 2018-03-13 | 南京农业大学 | A kind of hydraulic mechanical stepless gearbox |
CN109838547A (en) * | 2017-11-29 | 2019-06-04 | 温岭市金盾工程机械制造有限公司 | The good hydraulic continuously variable transmission of safety |
CN113048034A (en) * | 2019-12-27 | 2021-06-29 | 攀天藤(深圳)科技有限公司 | Internal flow distribution variable displacement pump |
CN213511177U (en) * | 2020-10-22 | 2021-06-22 | 江门市仙陆科技有限公司 | Variable volume pump body, pump and motor |
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