WO2023197464A1 - Production construction method for backfilling sunken toilet - Google Patents

Production construction method for backfilling sunken toilet Download PDF

Info

Publication number
WO2023197464A1
WO2023197464A1 PCT/CN2022/103225 CN2022103225W WO2023197464A1 WO 2023197464 A1 WO2023197464 A1 WO 2023197464A1 CN 2022103225 W CN2022103225 W CN 2022103225W WO 2023197464 A1 WO2023197464 A1 WO 2023197464A1
Authority
WO
WIPO (PCT)
Prior art keywords
group
pipe
caisson
foamed cement
water
Prior art date
Application number
PCT/CN2022/103225
Other languages
French (fr)
Chinese (zh)
Inventor
宋正国
李江军
陈自石
Original Assignee
湖南省富民乐建材科技发展有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 湖南省富民乐建材科技发展有限公司 filed Critical 湖南省富民乐建材科技发展有限公司
Publication of WO2023197464A1 publication Critical patent/WO2023197464A1/en

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/38Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions wherein the mixing is effected both by the action of a fluid and by directly-acting driven mechanical means, e.g. stirring means ; Producing cellular concrete
    • B28C5/381Producing cellular concrete
    • B28C5/386Plants; Systems; Methods
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/10Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by using foaming agents or by using mechanical means, e.g. adding preformed foam
    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03FSEWERS; CESSPOOLS
    • E03F3/00Sewer pipe-line systems
    • E03F3/06Methods of, or installations for, laying sewer pipes
    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03FSEWERS; CESSPOOLS
    • E03F5/00Sewerage structures
    • E03F5/04Gullies inlets, road sinks, floor drains with or without odour seals or sediment traps
    • E03F5/0401Gullies for use in roads or pavements

Definitions

  • the invention belongs to the field of backfilling of toilets, and specifically relates to a production and construction method for backfilling of caisson-type toilets.
  • a caisson-type bathroom is a sunken bathroom, also called a lowered space. It means that during the main construction, the structural layer of the bathroom is partially or completely sunk from the corresponding floor to a certain height so that the horizontal drainage pipes of the bathroom are buried in it. Backfill with lightweight materials.
  • Construction waste is a heavy material, and can weigh about two tons per cubic meter after absorbing water. It can easily cause the floor to be overloaded and crack.
  • construction waste is used for backfill, its sharp edges and corners can easily puncture the waterproof layer, causing water seepage and leakage. Difficult to repair.
  • the slag contains a large amount of highly corrosive sulfide, which generates sulfuric acid-like compounds when exposed to water. Over time, it will corrode the upper and lower water pipes, bottom waterproofing and metal structural parts in the caisson, causing serious damage. It will corrode and age within a few years, leading to leakage in the bathroom. .
  • Red bricks and prefabricated boards are elevated, and sewage is easy to accumulate in the space under the boards, which produces unpleasant odors over time.
  • the space under the boards is warm in winter and cool in summer, making it a breeding ground for cockroaches and mosquitoes.
  • scale is easy to form around the secondary drain outlet over time. Blockage, causing water to accumulate in the caisson, causing leakage in the bathroom.
  • Ceramsite is a commonly used backfill material in mid-to-high-end decoration.
  • primary waterproofing, red brick partitioning, filling with ceramsite, laying steel bars, leveling, and secondary waterproofing there are six steps in total, and the construction is complicated. The cost is high and time-consuming. If the standard process is not followed, the water pipes in the caisson cannot be fixed, which may easily lead to surface settlement, water leakage, odor and other defects, making maintenance difficult.
  • the present invention mainly provides a production and construction method for backfilling caisson-type toilets, aiming to solve the problems of easy water seepage, complicated construction and difficult maintenance in existing toilet backfilling methods.
  • the present invention provides a production and construction method for backfilling a caisson-type toilet.
  • the structure in the caisson-type toilet includes a reinforced concrete floor slab at the bottom, a foamed cement layer located on the surface of the reinforced concrete floor slab, and a On the tile surface layer on the surface of the foamed cement layer, the backfill process includes the following steps:.
  • the materials contained in Group A are mixed by a mixing device and then packaged.
  • the materials contained in Group B or Group C are packaged through the packaging device.
  • the foaming formula used for backfilling is divided into a standard version and a high-density version.
  • the appearance of the standard version and the high-density version of the packaging bags of Group A, B and C materials is different.
  • a main sewer pipe, a primary sewer pipe and a secondary sewer pipe are arranged in the pit of the caisson-type toilet.
  • the primary sewer pipe and the secondary sewer pipe are connected to the main sewer pipe respectively, wherein the primary sewer pipe
  • the water inlet is a floor drain.
  • the foamed cement is a mixture obtained by adding water, Group A, Group B, cement and Group C materials in sequence.
  • the small round tube is removed and prepared for pressing. It is manually modified to meet the drainage requirements. Gravel that is level with the surface of the foamed cement layer is laid in the trench, and then ceramic tiles are laid on it.
  • the standard version of Group A materials includes sodium lauryl sulfate, cellulose and Yuanming powder, Group B is calcium stearate, and Group C is an accelerating setting agent;
  • the high-density version of Group A is Group B materials include sodium lauryl sulfate, cellulose and zeolite powder, group B is calcium stearate, and group C is light calcium.
  • the mixing device includes a mixing chamber and a feeding box;
  • the main body of the mixing chamber is cylindrical, the mixing chamber is provided with an inlet and an outlet, and a stirring rotor is provided in the mixing chamber;
  • the discharge port is connected to the packaging machine;
  • the feed port is located on the cylindrical warehouse wall, and the feed port is a through hole with an inclined opening, and the inclination angle is 30-60°;
  • the feed box is a through tube , one end of the through pipe is provided with an extension extending outward from the pipe wall, and a baffle is provided on the outer wall of the through pipe, and the baffle and the extension are located at the same end of the through pipe, wherein, When feeding into the mixing bin, first extend the side of the feeding box without the baffle into the mixing bin from the feed opening, and finally the baffle comes into contact with the outside of the mixing bin.
  • the discharge port is divided into port a and port b, and port a is connected to the packaging machine; a through hole is also provided on the mixing chamber, and the through hole is connected to port b through a pipe. connected; an exhaust fan is provided inside the pipe near the through hole; a detachable dehumidification box is provided at the connection between the pipe and the b port; the dehumidification box contains dehumidifier.
  • the mixing device further includes a plug for blocking the feed port or the b port.
  • the mixing device further includes a dust removal device, and the dust removal device is connected with the mixing chamber.
  • the counting device includes a flexible housing and at least three plastic wheels; the back of the housing is an inner arc shape, and a magnet is embedded in the back of the housing; the housing A groove is formed on the front of the body, and the at least three plastic runners are arranged in the groove. Different signs are evenly arranged on the plastic runners, and each plastic wheel is in a different color; the inner arc The back side of the shape is adsorbed on the mixing device in step 1) and/or the equipment used for stirring in step 2).
  • the trench includes a first water diversion ditch, a second water diversion ditch and a water catchment tank.
  • the first water diversion ditch is formed by opening trenches from four corners of the surface of the foamed cement layer to the water catchment tank.
  • the side line of the second water diversion ditch is opened to the first water diversion ditch or the water catchment tank to form the second water diversion ditch, and the water diversion tank is the water inlet of the secondary drainage pipe.
  • foamed cement for filling, which is light in weight and can effectively reduce the load-bearing load of the caisson floor; a bathroom can be poured within 2 hours. After construction, there is no need to waterproof the backfill ground, and tiles can be directly pasted; foamed cement has It has a certain compression resistance index and is easy to repair;.
  • Figure 1 is a schematic structural diagram of a mixing device in a production and construction method for caisson-type toilet backfilling according to the present invention
  • Figure 2 is a schematic structural diagram of the grooves opened on the surface of the foamed cement layer in a production and construction method for caisson-type toilet backfilling according to the present invention
  • Figure 3 is a front view of a counting device in a production and construction method for caisson-type toilet backfilling according to the present invention
  • Figure 4 is a side view of a counting device in a production and construction method for caisson-type toilet backfilling according to the present invention.
  • a counting device is also used in the step of the backfill process; please refer to Figures 3 and 4.
  • the counting device includes a flexible housing 12 and at least three plastic runners 11;
  • the back side 13 is in the shape of an inner arc, and a magnet is embedded in the back side 13 of the housing; a groove is formed on the front side of the housing 12, and the at least three plastic runners 11 are arranged in the groove.
  • the mixing device When the mixing device is mixing materials, after the operator puts the materials into the mixing bin 1, the color of the corresponding materials on the plastic wheel 11 is changed to the placed mark, thereby avoiding over-injection or under-injection of materials. The same goes for mixing operations.
  • the counting device is a purely mechanical device, does not require power supply, and can be adsorbed on the mixing chamber 1 and the mixing barrel, making it easy to use.
  • connection can be a fixed connection, a detachable connection, or an integral body; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two elements or an interactive relationship between two elements, unless otherwise clearly limited.
  • fixing can be a fixed connection, a detachable connection, or an integral body; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two elements or an interactive relationship between two elements, unless otherwise clearly limited.
  • the invention provides a production and construction method for backfilling a caisson-type toilet.
  • the structure in the caisson-type toilet includes a reinforced concrete floor slab at the bottom, a foamed cement layer located on the surface of the reinforced concrete floor slab, and a foamed cement layer disposed on the surface.
  • the backfill process includes the following steps:.
  • the materials contained in Group A are mixed through a mixing device and then packaged;.
  • the foaming formula used for backfilling is divided into a standard version and a high-density version.
  • the appearance of the packaging bags of the standard version and the high-density version of the materials of Groups A, B and C is different;
  • a main sewer pipe, a primary sewer pipe and a secondary sewer pipe are arranged in the pit of the caisson-type toilet.
  • the primary sewer pipe and the secondary sewer pipe are connected to the main sewer pipe respectively, wherein the primary sewer pipe
  • the water inlet is the toilet outlet or floor drain;.
  • the foamed cement is a mixture obtained by adding water, Group A, Group B, cement and Group C materials in sequence;
  • the small round pipe is removed and prepared for pressing. It is manually modified to meet the drainage requirements. Gravel that is level with the surface of the foamed cement layer is laid in the trench, and then ceramic tiles are laid on it.
  • the standard version of Group A materials includes sodium lauryl sulfate, cellulose and Yuanming powder, Group B is calcium stearate, and Group C is an accelerating setting agent; the high-density version of Group A materials Including sodium lauryl sulfate, cellulose and zeolite powder, group B is calcium stearate, group C is light calcium.
  • Both the standard version and the high-density version are suitable for the national standards PO and PC32.5, 42.5 cement, m32.5, etc.
  • the properties of the obtained foamed cement are as shown in the following table:.
  • the high-density version will not cause the cement temperature to rise too high when mixing cement. If the temperature exceeds 45°C, the cement will be burned. Therefore, when the ambient temperature is lower than 28°C, use the standard version formula, otherwise, use the high-density version formula.
  • the mixing device in step 1) includes a mixing chamber 1 and a feeding box 2; the mixing device includes a mixing chamber 1 and a feeding box 2; the main body of the mixing chamber 1 is cylindrical, and the mixing chamber 1 There is a feed port (not marked) and a discharge port, and a mixing rotor (not shown) is provided in the mixing chamber 1; the discharge port is connected to the packaging machine 10; the feed port is located at On the cylindrical warehouse wall, the feed inlet is a through hole with an inclined opening, and the inclination angle is 30-60°; the feed box 2 is a through pipe, and one end of the through pipe is provided with an extension tube wall extending outward.
  • the extension part 3 of the through pipe is provided with a baffle 4 on the outer wall of the through pipe.
  • the baffle 4 and the extension part 3 are located at the same end of the through pipe.
  • Group A materials are powder and are easy to raise dust. Furthermore, Group A materials can easily absorb moisture in the air. If too much moisture is absorbed, the material will clump and become insoluble in water, so Group A materials cannot be left exposed for a long time. Then when putting materials into the mixing bin 1, it is necessary to reduce the feed opening as much as possible.
  • the discharge port is divided into a port 9 and b port 8, and the a port 9 is connected to the packaging machine 10;
  • the mixing chamber 1 is also provided with a through hole (not labeled), and the The through hole is connected to the b port 8 through the pipe 6;
  • an exhaust fan (not shown) is provided inside the pipe 6 near the through hole, and a removable fan is provided at the connection between the pipe 6 and the b port 8.
  • the dehumidification box 7 contains dehumidifier. In the actual production process, because there are many mixed materials in the mixing bin 1, but the packaged quantities are small, the packaging time is longer. During this process, sodium lauryl sulfate easily absorbs water, agglomerates, and becomes insoluble in water. Thus it becomes ineffective when foaming.
  • the air in the mixing chamber 1 is led to the dehumidification box 7 through the pipe 6. After being dehumidified by the dehumidification box 7, it returns to the mixing chamber 1. Then the humidity in the mixing chamber 1 is reduced to ensure the stability of sodium lauryl sulfate. quality. Among them, the dehumidifier in the dehumidification box 7 can be replaced at any time.
  • a hygrometer is provided inside the pipe 6 near the through hole.
  • the hygrometer is electrically connected to the exhaust fan.
  • the exhaust fan starts.
  • the humidity is lower than the second set value
  • the exhaust fan is turned off, where the first set value is greater than the second set value.
  • the mixing device also includes a dust removal device 5 , which is connected with the mixing chamber 1 .
  • step 2) the degradable plug is selected from tubers and fruits and vegetables.
  • the grooves include a first water diversion ditch 16, a second water diversion ditch 15 and a water catchment tank 14.
  • the first water diversion ditch 16 is formed by opening trenches from the four corners of the surface of the foamed cement layer to the water catchment tank 14.
  • the second water diversion ditch 15 is formed by opening a ditch from the edge of the surface of the foamed cement layer to the first water diversion ditch 16 or the water collection tank 14.
  • the water tank 14 is the water inlet of the secondary drainage pipe. Furthermore, the depths of the first water diversion ditch 16 and the second water diversion ditch 15 change from shallow to deep from the circumferential direction of the surface of the foamed cement layer toward the water collecting tank 14 . This facilitates rapid introduction of ceramic tile surface water into the sink 14.
  • a squat toilet membrane is placed in the foamed cement layer. After the foamed cement solidifies, the squat toilet membrane is taken out. There is a drainage pipe embedded in the position of the squat toilet membrane.
  • a tertiary drainage structure is used to ensure that the bathroom does not leak.
  • a waterproof layer is not coated between the foamed cement layer and the ceramic tiles.
  • Part of the water on the surface of the bathroom tiles is discharged from the primary drainage pipe through the floor drain, and the other part is discharged from the primary drainage pipe through the floor drain.
  • the ceramic tiles leak down to the foamed cement layer, and then reach the sink 14 along the water diversion ditch, and are discharged through the second drainage pipe.
  • the water will pass through the holes decomposed by the degradable plugs. It is discharged from the main sewer pipe to ensure that the bathroom does not leak.
  • the equipment used for stirring during backfill construction includes a mixing motor, a mixing barrel and a mixing assembly.
  • the mixing barrel has a two-section structure, including an upper straight section and an inverted cone section at the bottom, where the straight section is a circular shape with an open top.
  • the top opening of the barrel is fixed with a stirring motor through a motor mounting base, the inverted cone section is docked with the bottom of the straight barrel section, and a discharge pipe is provided at the bottom of the barrel of the inverted cone section;
  • the stirring assembly includes a stirring shaft, A first stirring plate, a second stirring plate and a plurality of stirring blades.
  • the stirring shaft is drivingly connected to the output shaft of the stirring motor along the axis of the mixing barrel.
  • the first stirring plate and the second stirring plate are respectively fixed on the straight section and the inverted section.
  • both ends of the stirring blades are fixedly connected to the first stirring plate and the second stirring plate respectively, and several stirring blades are evenly arranged between the first stirring plate and the second stirring plate.
  • the diameter of the first stirring plate is larger than that of the second stirring plate.
  • the first stirring plate, the second stirring plate and a plurality of stirring blades form an inverted frustum stirring cage.
  • the equipment used for mixing during backfilling construction also includes a semicircular screen with grids evenly distributed inside the screen.
  • the screen When pouring cement into the mixing barrel, the screen is set up on the motor mounting base. above to disperse the cement through the mesh.
  • a counting device is also used in the step of the backfill process; please refer to Figures 3 and 4.
  • the counting device includes a flexible housing 12 and at least three plastic runners 11;
  • the back side 13 is in the shape of an inner arc, and a magnet is embedded in the back side 13 of the housing; a groove is formed on the front side of the housing 12, and the at least three plastic runners 11 are arranged in the groove.
  • the mixing device When the mixing device is mixing materials, after the operator puts the materials into the mixing bin 1, the color of the corresponding materials on the plastic wheel 11 is changed to the placed mark, thereby avoiding over-injection or under-injection of materials. The same goes for mixing operations.
  • the counting device is a purely mechanical device, does not require power supply, and can be adsorbed on the mixing chamber 1 and the mixing barrel, making it easy to use.
  • foamed cement for filling, which is light in weight and can effectively reduce the load-bearing load of the caisson floor; a bathroom can be poured within 2 hours. After construction, there is no need to waterproof the backfill ground, and tiles can be directly pasted; foamed cement has It has a certain compression resistance index and is easy to repair;.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Structural Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Hydrology & Water Resources (AREA)
  • Water Supply & Treatment (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Civil Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)

Abstract

A production construction method for backfilling a sunken toilet, comprises the following steps: 1) subpackaging foam materials; and (2) arranging a main sewer pipe, a primary drainage pipe and a secondary drainage pipe in a depression of a sunken toilet, the primary drainage pipe and the secondary drainage pipe separately communicating with the main sewer pipe, and a water inlet of the primary drainage pipe being a floor drain; providing the end of the main sewer pipe close to a bottom reinforced concrete floor slab with a hole; after the hole is plugged by a degradable plug, pouring standard or high-density foam concrete into the depression of the sunken toilet according to different room temperatures, and providing the surface of a foam concrete layer with trenches before the foam concrete is completely solidified, the trenches being a water inlet of the secondary drainage pipe; and, after the foam concrete is completely solidified, laying in the trenches gravel flush with the surface of the foam concrete layer, and then tiling the foam concrete layer. The method is easy to implement, less prone to water seepage and easy to maintain.

Description

一种用于沉箱型卫生间回填的生产施工方法A production and construction method for backfilling caisson-type toilets 技术领域Technical field
本发明属于卫生间的回填领域,具体涉及一种用于沉箱型卫生间回填的生产施工方法。The invention belongs to the field of backfilling of toilets, and specifically relates to a production and construction method for backfilling of caisson-type toilets.
背景技术Background technique
沉箱式卫生间即下沉式卫生间、也称之为:降板空间,指在主体建造时将卫生间结构层局部或整体下沉离相应楼面一定高度,以使卫生间的水平排水管道埋入其中,然后用轻质材料回填。A caisson-type bathroom is a sunken bathroom, also called a lowered space. It means that during the main construction, the structural layer of the bathroom is partially or completely sunk from the corresponding floor to a certain height so that the horizontal drainage pipes of the bathroom are buried in it. Backfill with lightweight materials.
常见的回填方法有建筑垃圾、炉渣、红砖架空和陶粒,但是这些方法都存在缺陷。建筑垃圾属于重物质,吸水后每立方米可重达两吨左右,易造成底板超负荷开裂,使用建筑垃圾进行回填时,其尖刺棱角极易刺破防水层,从而导致渗水、漏水,且维修难度大。炉渣中含有大量高腐蚀性的硫化物,遇水生成类硫酸,日久会腐蚀沉箱内的上下水管、底层防水以及金属结构件,造成严重破坏,几年内就会腐蚀老化,从而导致卫生间渗漏。红砖和预制板架空,板下空间易积污水,日久产生难闻异味,板下空间冬暖夏凉,是蟑螂和蚊虫繁衍的温床,且日久二次排水口周边易结水垢,一旦堵塞,造成沉箱积水,从而导致卫生间渗漏。陶粒,是目前中高档装修较为普遍使用的回填材料,但如按标准流程做:一次防水、红砖分格、填陶粒、布钢筋、找平、二次防水,共六道工序,施工复杂,成本高,且耗时长,如不按标准流程做,无法固定沉箱内水管,易造成面层沉降,导致漏水,产生异味等缺陷,维修困难。Common backfill methods include construction waste, slag, red brick overhead and ceramsite, but these methods all have shortcomings. Construction waste is a heavy material, and can weigh about two tons per cubic meter after absorbing water. It can easily cause the floor to be overloaded and crack. When construction waste is used for backfill, its sharp edges and corners can easily puncture the waterproof layer, causing water seepage and leakage. Difficult to repair. The slag contains a large amount of highly corrosive sulfide, which generates sulfuric acid-like compounds when exposed to water. Over time, it will corrode the upper and lower water pipes, bottom waterproofing and metal structural parts in the caisson, causing serious damage. It will corrode and age within a few years, leading to leakage in the bathroom. . Red bricks and prefabricated boards are elevated, and sewage is easy to accumulate in the space under the boards, which produces unpleasant odors over time. The space under the boards is warm in winter and cool in summer, making it a breeding ground for cockroaches and mosquitoes. In addition, scale is easy to form around the secondary drain outlet over time. Blockage, causing water to accumulate in the caisson, causing leakage in the bathroom. Ceramsite is a commonly used backfill material in mid-to-high-end decoration. However, if you follow the standard process: primary waterproofing, red brick partitioning, filling with ceramsite, laying steel bars, leveling, and secondary waterproofing, there are six steps in total, and the construction is complicated. The cost is high and time-consuming. If the standard process is not followed, the water pipes in the caisson cannot be fixed, which may easily lead to surface settlement, water leakage, odor and other defects, making maintenance difficult.
技术问题technical problem
本发明主要在于提供一种用于沉箱型卫生间回填的生产施工方法,旨在解决现有卫生间回填方法易渗水、施工复杂、维修困难的问题。The present invention mainly provides a production and construction method for backfilling caisson-type toilets, aiming to solve the problems of easy water seepage, complicated construction and difficult maintenance in existing toilet backfilling methods.
技术解决方案Technical solutions
为实现上述目的,本发明提供的一种用于沉箱型卫生间回填的生产施工方法,所述沉箱型卫生间内的结构包括底层的钢筋砼楼板,位于钢筋砼楼板表面的发泡水泥层,以及设置在发泡水泥层表面的瓷砖面层,所述回填工艺包括以下步骤:。In order to achieve the above object, the present invention provides a production and construction method for backfilling a caisson-type toilet. The structure in the caisson-type toilet includes a reinforced concrete floor slab at the bottom, a foamed cement layer located on the surface of the reinforced concrete floor slab, and a On the tile surface layer on the surface of the foamed cement layer, the backfill process includes the following steps:.
1)发泡材料分装。1) Packaging of foam materials.
通过混合装置将甲组中所包含的材料混合后进行包装。The materials contained in Group A are mixed by a mixing device and then packaged.
通过分装装置将乙组或丙组所包含的材料进行包装。The materials contained in Group B or Group C are packaged through the packaging device.
其中,根据甲、乙和丙组材料的不同,回填使用的发泡配方分为标准版和高密版,标准版和高密版的甲、乙和丙组材料的包装袋的外观不同。Among them, according to the different materials of Group A, B and C, the foaming formula used for backfilling is divided into a standard version and a high-density version. The appearance of the standard version and the high-density version of the packaging bags of Group A, B and C materials is different.
2)回填施工。2) Backfill construction.
在沉箱型卫生间的坑槽内设置主下水管、一次排水管和二次排水管,所述一次排水管和二次排水管分别与所述主下水管相连通,其中,所述一次排水管的进水口为地漏。A main sewer pipe, a primary sewer pipe and a secondary sewer pipe are arranged in the pit of the caisson-type toilet. The primary sewer pipe and the secondary sewer pipe are connected to the main sewer pipe respectively, wherein the primary sewer pipe The water inlet is a floor drain.
在主下水管靠近底层的钢筋砼楼板的一端开设孔洞。Make a hole in one end of the main sewer pipe near the reinforced concrete floor slab on the ground floor.
将所述孔洞用可降解堵头堵住后,根据不同的室温,向沉箱型卫生间的坑槽内倒入标准版或者高密版的发泡水泥,并在发泡水泥完全凝固之前在发泡水泥层的表面用小圆管压制预备开设沟槽,所述沟槽为所述二次排水管的进水口,其中,所述可降解堵头包括块茎类的蔬果,在倒入发泡水泥之前,沉箱型卫生间的坑槽表面已进行了防水材料的涂覆,发泡水泥为依次加入水、甲组、乙组、水泥和丙组材料搅拌后得到的混合物。After plugging the holes with biodegradable plugs, pour the standard or high-density foamed cement into the pit of the caisson-type bathroom according to different room temperatures, and add the foamed cement before the foamed cement is completely solidified. The surface of the layer is pressed with a small round pipe to prepare a groove. The groove is the water inlet of the secondary drainage pipe. The degradable plug includes tuber fruits and vegetables. Before pouring the foamed cement, The pit surface of the caisson-type bathroom has been coated with waterproof material. The foamed cement is a mixture obtained by adding water, Group A, Group B, cement and Group C materials in sequence.
发泡水泥完全凝固之后,取掉小圆管压制预备,通过人工修饰达到排水要求,在沟槽内铺设与发泡水泥层表面持平的砂砾,然后在其上铺设瓷砖。After the foamed cement is completely solidified, the small round tube is removed and prepared for pressing. It is manually modified to meet the drainage requirements. Gravel that is level with the surface of the foamed cement layer is laid in the trench, and then ceramic tiles are laid on it.
优选地,所述步骤1)中,标准版的甲组材料包括十二烷基硫酸钠、纤维素和元明粉,乙组为硬脂酸钙,丙组为速凝剂;高密版的甲组材料包括十二烷基硫酸钠、纤维素和沸石粉,乙组为硬脂酸钙,丙组为轻质钙。Preferably, in step 1), the standard version of Group A materials includes sodium lauryl sulfate, cellulose and Yuanming powder, Group B is calcium stearate, and Group C is an accelerating setting agent; the high-density version of Group A is Group B materials include sodium lauryl sulfate, cellulose and zeolite powder, group B is calcium stearate, and group C is light calcium.
优选地,按发泡水泥成品为0.17立方计算,所述标准版的发泡水泥的配比为甲组:乙组:丙组:水泥:水=500g:150g:500g:50kg:48kg-50kg,其中,甲组的配比为十二烷基硫酸钠:纤维素:元明粉=80g:20g:400g。Preferably, based on the finished product of foamed cement being 0.17 cubic meters, the proportion of the standard version of foamed cement is Group A: Group B: Group C: cement: water = 500g: 150g: 500g: 50kg: 48kg-50kg, Among them, the ratio of Group A is sodium lauryl sulfate: cellulose: Yuanming powder = 80g: 20g: 400g.
优选地,按发泡水泥成品为0.17立方计算,所述高密版的发泡水泥的配比为甲组:乙组:丙组:水泥:水=300g:150g:350g:50kg:48kg-50kg,其中,甲组的配比为十二烷基硫酸钠:纤维素:沸石粉=48g:12g:240g。Preferably, based on the finished foamed cement being 0.17 cubic meters, the proportion of the high-density foamed cement is Group A: Group B: Group C: cement: water = 300g: 150g: 350g: 50kg: 48kg-50kg, Among them, the ratio of Group A is sodium lauryl sulfate: cellulose: zeolite powder = 48g: 12g: 240g.
优选地,所述混合装置包括混合仓和进料盒;所述混合仓的主体呈圆柱形,混合仓上开设有进料口和出料口,且所述混合仓内设置有搅拌转子;所述出料口与包装机相连接;所述进料口位于圆柱形的仓壁上,且进料口为开口倾斜的通孔,倾斜角度为30-60°;所述进料盒为通管,所述通管的一端设有延管壁向外延伸的延伸部,且所述通管的外壁上设有挡板,所述挡板和所述延伸部位于通管的同一端,其中,在向所述混合仓进料时,先将进料盒未有挡板的一侧从所述进料口伸入混合仓内,最后挡板与混合仓外侧相抵接。Preferably, the mixing device includes a mixing chamber and a feeding box; the main body of the mixing chamber is cylindrical, the mixing chamber is provided with an inlet and an outlet, and a stirring rotor is provided in the mixing chamber; The discharge port is connected to the packaging machine; the feed port is located on the cylindrical warehouse wall, and the feed port is a through hole with an inclined opening, and the inclination angle is 30-60°; the feed box is a through tube , one end of the through pipe is provided with an extension extending outward from the pipe wall, and a baffle is provided on the outer wall of the through pipe, and the baffle and the extension are located at the same end of the through pipe, wherein, When feeding into the mixing bin, first extend the side of the feeding box without the baffle into the mixing bin from the feed opening, and finally the baffle comes into contact with the outside of the mixing bin.
优选地,所述出料口分为a口和b口,所述a口与所述包装机相连接;所述混合仓上还开设有通孔,所述通孔通过管道与所述b口相连通;所述管道内部靠近通孔处设置有排风扇,所述管道与所述b口处的连接处设置有可拆卸的除湿盒,所述除湿盒内盛有除湿剂。Preferably, the discharge port is divided into port a and port b, and port a is connected to the packaging machine; a through hole is also provided on the mixing chamber, and the through hole is connected to port b through a pipe. connected; an exhaust fan is provided inside the pipe near the through hole; a detachable dehumidification box is provided at the connection between the pipe and the b port; the dehumidification box contains dehumidifier.
优选地,所述混合装置还包括塞头,用于堵塞所述进料口或所述b口。Preferably, the mixing device further includes a plug for blocking the feed port or the b port.
优选地,所述混合装置还包括除尘装置,所述除尘装置与所述混合仓相连通。Preferably, the mixing device further includes a dust removal device, and the dust removal device is connected with the mixing chamber.
优选地,还包括计数装置;所述计数装置包括柔性壳体和至少3个塑性转轮;所述壳体的背面为内圆弧形,且壳体的背面内嵌有磁块;所述壳体的正面形成有凹槽,所述至少3个塑性转轮设置于所述凹槽中,所述塑性转轮上均匀排布有不同标示,且每个塑性转轮呈不同颜色;内圆弧形的背面吸附于步骤1)中的混合装置和/或步骤2)中的搅拌所用的设备上。Preferably, it also includes a counting device; the counting device includes a flexible housing and at least three plastic wheels; the back of the housing is an inner arc shape, and a magnet is embedded in the back of the housing; the housing A groove is formed on the front of the body, and the at least three plastic runners are arranged in the groove. Different signs are evenly arranged on the plastic runners, and each plastic wheel is in a different color; the inner arc The back side of the shape is adsorbed on the mixing device in step 1) and/or the equipment used for stirring in step 2).
优选地,所述沟槽包括第一引水沟、第二引水沟和汇水槽,从发泡水泥层表面的四个角向汇水槽开设沟渠形成所述第一引水沟,从发泡水泥层表面的边线向所述第一引水沟或者汇水槽开设沟渠形成所述第二引水沟,所述汇水槽为所述二次排水管的进水口。Preferably, the trench includes a first water diversion ditch, a second water diversion ditch and a water catchment tank. The first water diversion ditch is formed by opening trenches from four corners of the surface of the foamed cement layer to the water catchment tank. The side line of the second water diversion ditch is opened to the first water diversion ditch or the water catchment tank to form the second water diversion ditch, and the water diversion tank is the water inlet of the secondary drainage pipe.
有益效果beneficial effects
相对现有技术,本发明技术方案带来的有益效果如下:。Compared with the existing technology, the beneficial effects brought by the technical solution of the present invention are as follows:.
(1)使用发泡水泥进行填充,质量轻,能有效减轻沉箱底板的承重;一个卫生间2小时内可浇注完工,施工后无需在回填地面上做防水,可直接贴磁砖;发泡水泥具有一定抗压指数,且容易返修;。(1) Use foamed cement for filling, which is light in weight and can effectively reduce the load-bearing load of the caisson floor; a bathroom can be poured within 2 hours. After construction, there is no need to waterproof the backfill ground, and tiles can be directly pasted; foamed cement has It has a certain compression resistance index and is easy to repair;.
(2)使用不同包装分装发泡材料,更便于施工方作业,无需现场再进行调配,且包装后的物料更易防潮保存;。(2) Using different packaging to separate foam materials makes it easier for the construction party to work without the need for on-site preparation, and the packaged materials are easier to store in a moisture-proof manner;.
(3)在发泡水泥层和瓷砖之间不涂覆防水层,卫生间瓷砖表面的水一部分经过地漏从一次排水管排出,另一部分经瓷砖下漏至发泡水泥层,从而沿引水沟到达汇水槽,通过第二排水管排出,万一发生水经过发泡水泥层下漏到底层,那么水经由可降解堵头分解后的孔洞从主下水管排出,从而保障卫生间不漏水;。(3) There is no waterproof layer between the foamed cement layer and the tiles. Part of the water on the surface of the bathroom tiles is discharged from the primary drainage pipe through the floor drain, and the other part leaks down through the tiles to the foamed cement layer, and then reaches the sink along the water diversion ditch. The sink is discharged through the second drain pipe. If water leaks to the bottom through the foamed cement layer, the water will be discharged from the main sewer pipe through the holes decomposed by the degradable plug, thus ensuring that the bathroom does not leak;
(4)根据不同的室温,向沉箱型卫生间的坑槽内倒入标准版或者高密版的发泡水泥,从而避免高温环境使用不恰当的配比造成水泥失效。(4) According to different room temperatures, pour the standard version or the high-density version of foamed cement into the pit of the caisson-type bathroom to avoid cement failure caused by inappropriate proportions in high-temperature environments.
附图说明Description of the drawings
图1为本发明一种用于沉箱型卫生间回填的生产施工方法中混合装置的结构示意图;。Figure 1 is a schematic structural diagram of a mixing device in a production and construction method for caisson-type toilet backfilling according to the present invention;
图2为本发明一种用于沉箱型卫生间回填的生产施工方法中发泡水泥层的表面所开设沟槽的结构示意图;。Figure 2 is a schematic structural diagram of the grooves opened on the surface of the foamed cement layer in a production and construction method for caisson-type toilet backfilling according to the present invention;
图3为本发明一种用于沉箱型卫生间回填的生产施工方法中计数装置的正视图;。Figure 3 is a front view of a counting device in a production and construction method for caisson-type toilet backfilling according to the present invention;
图4为本发明一种用于沉箱型卫生间回填的生产施工方法中计数装置的侧视图。Figure 4 is a side view of a counting device in a production and construction method for caisson-type toilet backfilling according to the present invention.
附图标号说明如下:。The reference numbers are explained as follows: .
1-混合仓;2-进料盒;3-延伸部;4-挡板;5-除尘装置;6-管道;7-除湿盒;8-b口;9-a口;10-包装机;11-塑性转轮;12-壳体;13-壳体的背面;14-汇水槽;15-第二引水沟;16-第一引水沟。1-mixing bin; 2-feed box; 3-extension; 4-baffle; 5-dust removal device; 6-pipe; 7-dehumidification box; 8-b port; 9-a port; 10-packaging machine; 11-plastic runner; 12-casing; 13-back of the casing; 14-sink; 15-second water diversion ditch; 16-first water diversion ditch.
本发明的最佳实施方式Best Mode of Carrying Out the Invention
在一优选实施方式中,在回填工艺的步骤中还使用了计数装置;请参照图3和图4,所述计数装置包括柔性壳体12和至少3个塑性转轮11;所述壳体的背面13为内圆弧形,且壳体的背面13内嵌有磁块;所述壳体12的正面形成有凹槽,所述至少3个塑性转轮11设置于所述凹槽中,所述塑性转轮11上均匀排布有不同标示,且每个塑性转轮11呈不同颜色;内圆弧形的背面吸附于步骤1)中的混合装置和/或步骤2)中的搅拌所用的设备上。在混合装置进行材料混合的时候,作业者将物料投入混合仓1后,将塑性转轮11对应物料的颜色转到已投放的标示上,从而避免多投或者少投物料。同理,搅拌作业时,也是一样。该计数装置为纯机械装置,无需供电,且可以吸附于混合仓1和搅拌桶上,使用方便。In a preferred embodiment, a counting device is also used in the step of the backfill process; please refer to Figures 3 and 4. The counting device includes a flexible housing 12 and at least three plastic runners 11; The back side 13 is in the shape of an inner arc, and a magnet is embedded in the back side 13 of the housing; a groove is formed on the front side of the housing 12, and the at least three plastic runners 11 are arranged in the groove. There are different marks evenly arranged on the plastic runner 11, and each plastic runner 11 is in a different color; the inner arc-shaped back is adsorbed on the mixing device in step 1) and/or the mixing device used in step 2). on the device. When the mixing device is mixing materials, after the operator puts the materials into the mixing bin 1, the color of the corresponding materials on the plastic wheel 11 is changed to the placed mark, thereby avoiding over-injection or under-injection of materials. The same goes for mixing operations. The counting device is a purely mechanical device, does not require power supply, and can be adsorbed on the mixing chamber 1 and the mixing barrel, making it easy to use.
本发明的实施方式Embodiments of the invention
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present invention.
需要说明,本发明实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiment of the present invention are only used to explain the relationship between components in a specific posture (as shown in the drawings). Relative positional relationship, movement conditions, etc., if the specific posture changes, the directional indication will also change accordingly.
另外,在本发明中如涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, descriptions such as "first", "second", etc. in the present invention are for descriptive purposes only and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of indicated technical features. Therefore, features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise expressly and specifically limited.
在本发明中,除非另有明确的规定和限定,术语“连接”、“固定”等应做广义理解,例如,“固定”可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly stated and limited, the terms "connection", "fixing", etc. should be understood in a broad sense. For example, "fixing" can be a fixed connection, a detachable connection, or an integral body; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two elements or an interactive relationship between two elements, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
另外,本发明各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on what a person of ordinary skill in the art can implement. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that such a combination of technical solutions is possible. It does not exist and is not within the protection scope required by the present invention.
本发明提供一种用于沉箱型卫生间回填的生产施工方法,所述沉箱型卫生间内的结构包括底层的钢筋砼楼板,位于钢筋砼楼板表面的发泡水泥层,以及设置在发泡水泥层表面的瓷砖面层,所述回填工艺包括以下步骤:。The invention provides a production and construction method for backfilling a caisson-type toilet. The structure in the caisson-type toilet includes a reinforced concrete floor slab at the bottom, a foamed cement layer located on the surface of the reinforced concrete floor slab, and a foamed cement layer disposed on the surface. For the tile surface layer, the backfill process includes the following steps:.
1)发泡材料分装。1) Packaging of foam materials.
通过混合装置将甲组中所包含的材料混合后进行包装;。The materials contained in Group A are mixed through a mixing device and then packaged;.
通过分装装置将乙组或丙组所包含的材料进行包装;。Pack the materials contained in Group B or Group C through the packaging device;.
其中,根据甲、乙和丙组材料的不同,回填使用的发泡配方分为标准版和高密版,标准版和高密版的甲、乙和丙组材料的包装袋的外观不同;。Among them, according to the different materials of Groups A, B and C, the foaming formula used for backfilling is divided into a standard version and a high-density version. The appearance of the packaging bags of the standard version and the high-density version of the materials of Groups A, B and C is different;
2)回填施工。2) Backfill construction.
在沉箱型卫生间的坑槽内设置主下水管、一次排水管和二次排水管,所述一次排水管和二次排水管分别与所述主下水管相连通,其中,所述一次排水管的进水口为便器出水口或者地漏;。A main sewer pipe, a primary sewer pipe and a secondary sewer pipe are arranged in the pit of the caisson-type toilet. The primary sewer pipe and the secondary sewer pipe are connected to the main sewer pipe respectively, wherein the primary sewer pipe The water inlet is the toilet outlet or floor drain;.
在主下水管靠近底层的钢筋砼楼板的一端开设0.2-0.7cm的孔洞;。Open a 0.2-0.7cm hole at one end of the main sewer pipe close to the reinforced concrete floor slab on the ground floor;
将所述孔洞用可降解堵头堵住后,根据不同的室温,向沉箱型卫生间的坑槽内倒入标准版或者高密版的发泡水泥,并在发泡水泥完全凝固之前在发泡水泥层的表面用小圆管压制预备开设沟槽,所述沟槽为所述二次排水管的进水口,其中,所述可降解堵头包括块茎类的蔬果,在倒入发泡水泥之前,沉箱型卫生间的坑槽表面已进行了防水材料的涂覆,发泡水泥为依次加入水、甲组、乙组、水泥和丙组材料搅拌后得到的混合物;。After plugging the holes with biodegradable plugs, pour the standard or high-density foamed cement into the pit of the caisson-type bathroom according to different room temperatures, and add the foamed cement before the foamed cement is completely solidified. The surface of the layer is pressed with a small round pipe to prepare a groove. The groove is the water inlet of the secondary drainage pipe. The degradable plug includes tuber fruits and vegetables. Before pouring the foamed cement, The pit surface of the caisson-type bathroom has been coated with waterproof material. The foamed cement is a mixture obtained by adding water, Group A, Group B, cement and Group C materials in sequence;
发泡水泥完全凝固之后,取掉小圆管压制预备,通过人工修饰达到排水要求、在沟槽内铺设与发泡水泥层表面持平的砂砾,然后在其上铺设瓷砖。After the foamed cement is completely solidified, the small round pipe is removed and prepared for pressing. It is manually modified to meet the drainage requirements. Gravel that is level with the surface of the foamed cement layer is laid in the trench, and then ceramic tiles are laid on it.
在所述步骤1)中,标准版的甲组材料包括十二烷基硫酸钠、纤维素和元明粉,乙组为硬脂酸钙,丙组为速凝剂;高密版的甲组材料包括十二烷基硫酸钠、纤维素和沸石粉,乙组为硬脂酸钙,丙组为轻质钙。In step 1), the standard version of Group A materials includes sodium lauryl sulfate, cellulose and Yuanming powder, Group B is calcium stearate, and Group C is an accelerating setting agent; the high-density version of Group A materials Including sodium lauryl sulfate, cellulose and zeolite powder, group B is calcium stearate, group C is light calcium.
标准版和高密版这两种配方都适用符合国标po与pc32.5,42.5水泥,m32.5等。Both the standard version and the high-density version are suitable for the national standards PO and PC32.5, 42.5 cement, m32.5, etc.
按发泡水泥成品为0.17立方计算,所述标准版的发泡水泥的配比为甲组:乙组:丙组:水泥:水=500g:150g:500g:50kg:48kg-50kg,其中,甲组的配比为十二烷基硫酸钠:纤维素:元明粉=80g:20g:400g。Calculated based on the finished product of foamed cement being 0.17 cubic meters, the proportion of the standard version of foamed cement is Group A: Group B: Group C: cement: water = 500g: 150g: 500g: 50kg: 48kg-50kg, where A The ratio of the group is sodium lauryl sulfate: cellulose: Yuanming powder = 80g: 20g: 400g.
按发泡水泥成品为0.17立方计算,所述高密版的发泡水泥的配比为甲组:乙组:丙组:水泥:水=300g:150g:350g:50kg:48kg-50kg,其中,甲组的配比为十二烷基硫酸钠:纤维素:沸石粉=48g:12g:240g。Calculated based on the finished product of foamed cement being 0.17 cubic meters, the proportion of the high-density foamed cement is Group A: Group B: Group C: cement: water = 300g: 150g: 350g: 50kg: 48kg-50kg, where A The ratio of the group is sodium lauryl sulfate: cellulose: zeolite powder = 48g: 12g: 240g.
在不同室温下,采用标准版配比为甲组:乙组:丙组:水泥:水=500g:150g:500g:50kg:48kg,其中,甲组的配比为十二烷基硫酸钠:纤维素:元明粉=80g:20g:400g,采用高密版配比为甲组:乙组:丙组:水泥:水=300g:150g:350g:50kg:48kg,其中,甲组的配比为十二烷基硫酸钠:纤维素:沸石粉=48g:12g:240g,得到的发泡水泥性能如下表所示:。At different room temperatures, the standard version ratio is Group A: Group B: Group C: cement: water = 500g: 150g: 500g: 50kg: 48kg. Among them, the ratio of Group A is sodium lauryl sulfate: fiber. Element: Yuanming powder = 80g: 20g: 400g. The high-density version is used in the ratio of Group A: Group B: Group C: Cement: Water = 300g: 150g: 350g: 50kg: 48kg. Among them, the ratio of Group A is ten Sodium dialkyl sulfate: cellulose: zeolite powder = 48g: 12g: 240g. The properties of the obtained foamed cement are as shown in the following table:.
发泡水泥配比Foaming cement ratio 室温room temperature 加入水泥后温度temperature after adding cement 成品水泥性能Finished cement properties
标准版配比Standard version ratio 25℃25℃ 42℃42℃ 正常normal
标准版配比Standard version ratio 28℃28℃ 45℃45℃ 正常normal
标准版配比Standard version ratio 30℃30℃ 49℃49℃ 烧坏burn out
高密版配比High density version ratio 25℃25℃ 35℃35℃ 正常normal
高密版配比High density version ratio 30℃30℃ 41℃41℃ 正常normal
可见高密版配比在混合水泥时,不会导致水泥温度升温过高。如若温度超过45℃,水泥将被烧坏。因此,在环境温度低于28℃时,使用标准版配方,否则,使用高密版配方。It can be seen that the high-density version will not cause the cement temperature to rise too high when mixing cement. If the temperature exceeds 45°C, the cement will be burned. Therefore, when the ambient temperature is lower than 28°C, use the standard version formula, otherwise, use the high-density version formula.
在同一环境温度和使用高密版配比为甲组:乙组:丙组:水泥:水=300g:150g:350g:50kg:48kg的条件下,采用不同的甲组配比,得到的发泡水泥性能如下表所示:。Under the same ambient temperature and using the high-density plate ratio of Group A: Group B: Group C: cement: water = 300g: 150g: 350g: 50kg: 48kg, using different Group A ratios, the foamed cement obtained The performance is shown in the table below:.
甲组配比Group A ratio 发泡水泥立方体抗压强度(MPa)Foamed cement cube compressive strength (MPa) 发泡水泥体积吸水率(%)Volume water absorption rate of foamed cement (%) 发泡水泥密度(kg/m 3Foamed cement density (kg/m 3 )
十二烷基硫酸钠:纤维素:沸石粉=43g:12g:240gSodium lauryl sulfate: cellulose: zeolite powder = 43g: 12g: 240g 1.381.38 32.332.3 350350
十二烷基硫酸钠:纤维素:沸石粉=48g:12g:240gSodium lauryl sulfate: cellulose: zeolite powder = 48g: 12g: 240g 0.920.92 36.636.6 300300
十二烷基硫酸钠:纤维素:沸石粉=53g:12g:240gSodium lauryl sulfate: cellulose: zeolite powder = 53g: 12g: 240g 0.750.75 42.842.8 248248
可见,十二烷基硫酸钠:纤维素:沸石粉=48g:12g:240g时,起泡的数量大小合适,且是封闭泡,得到的发泡水泥的抗压强度、体积吸水率以及密度均能达到沉箱卫生间的回填要求。It can be seen that when sodium lauryl sulfate: cellulose: zeolite powder = 48g: 12g: 240g, the number of bubbles is appropriate and the bubbles are closed. The compressive strength, volumetric water absorption and density of the obtained foamed cement are uniform. It can meet the backfill requirements of caisson bathrooms.
请参照图1,步骤1)中的混合装置包括混合仓1和进料盒2;所述混合装置包括混合仓1和进料盒2;所述混合仓1的主体呈圆柱形,混合仓1上开设有进料口(未标示)和出料口,且所述混合仓1内设置有搅拌转子(图未示);所述出料口与包装机10相连接;所述进料口位于圆柱形的仓壁上,且进料口为开口倾斜的通孔,倾斜角度为30-60°;所述进料盒2为通管,所述通管的一端设有延管壁向外延伸的延伸部3,且所述通管的外壁上设有挡板4,所述挡板4和所述延伸部3位于通管的同一端,其中,在向所述混合仓1进料时,先将进料盒2未有挡板4的一侧从所述进料口伸入混合仓1内,最后挡板4与混合仓1外侧相抵接。其中,挡板4可通过螺钉与仓壁连接。Please refer to Figure 1. The mixing device in step 1) includes a mixing chamber 1 and a feeding box 2; the mixing device includes a mixing chamber 1 and a feeding box 2; the main body of the mixing chamber 1 is cylindrical, and the mixing chamber 1 There is a feed port (not marked) and a discharge port, and a mixing rotor (not shown) is provided in the mixing chamber 1; the discharge port is connected to the packaging machine 10; the feed port is located at On the cylindrical warehouse wall, the feed inlet is a through hole with an inclined opening, and the inclination angle is 30-60°; the feed box 2 is a through pipe, and one end of the through pipe is provided with an extension tube wall extending outward. The extension part 3 of the through pipe is provided with a baffle 4 on the outer wall of the through pipe. The baffle 4 and the extension part 3 are located at the same end of the through pipe. When feeding materials into the mixing chamber 1, First, extend the side of the feed box 2 without the baffle 4 into the mixing chamber 1 from the feed opening, and finally the baffle 4 abuts the outside of the mixing chamber 1 . Among them, the baffle 4 can be connected to the warehouse wall through screws.
甲组材料为粉料,易扬尘,而且甲组材料很容易吸收空气中的水分,水分吸收过多材料会结块且会不融于水,所以甲组材料不能长时间裸露在外面。那么在向混合仓1中投入材料的时候,需要尽可能的减小进料口。Group A materials are powder and are easy to raise dust. Furthermore, Group A materials can easily absorb moisture in the air. If too much moisture is absorbed, the material will clump and become insoluble in water, so Group A materials cannot be left exposed for a long time. Then when putting materials into the mixing bin 1, it is necessary to reduce the feed opening as much as possible.
进一步的,所述出料口分为a口9和b口8,所述a口9与所述包装机10相连接;所述混合仓1上还开设有通孔(未标示),所述通孔通过管道6与所述b口8相连通;所述管道6内部靠近通孔处设置有排风扇(图未示),所述管道6与所述b口8处的连接处设置有可拆卸的除湿盒7,所述除湿盒7内盛有除湿剂。在实际生产过程中,因为混合仓1中混合物料多,但是分包的分量小,所以包装的时间较长,在这个过程中,十二烷基硫酸钠容易吸水结块且会不溶于水,从而在发泡时失效。通过设置排风扇,将混合仓1内的空气通过管道6引向除湿盒7,经过除湿盒7除湿后返回混合仓1,那么混合仓1内的湿度得以降低,以保障十二烷基硫酸钠的质量。其中,除湿盒7中的除湿剂可随时更换。Further, the discharge port is divided into a port 9 and b port 8, and the a port 9 is connected to the packaging machine 10; the mixing chamber 1 is also provided with a through hole (not labeled), and the The through hole is connected to the b port 8 through the pipe 6; an exhaust fan (not shown) is provided inside the pipe 6 near the through hole, and a removable fan is provided at the connection between the pipe 6 and the b port 8. The dehumidification box 7 contains dehumidifier. In the actual production process, because there are many mixed materials in the mixing bin 1, but the packaged quantities are small, the packaging time is longer. During this process, sodium lauryl sulfate easily absorbs water, agglomerates, and becomes insoluble in water. Thus it becomes ineffective when foaming. By setting up an exhaust fan, the air in the mixing chamber 1 is led to the dehumidification box 7 through the pipe 6. After being dehumidified by the dehumidification box 7, it returns to the mixing chamber 1. Then the humidity in the mixing chamber 1 is reduced to ensure the stability of sodium lauryl sulfate. quality. Among them, the dehumidifier in the dehumidification box 7 can be replaced at any time.
具体的,管道6内部靠近通孔处还设置有湿度计,湿度计和排风扇电连接,当湿度计测试的湿度高于第一设定值时,排风扇启动,当湿度低于第二设定值时,排风扇关闭,其中,第一设定值大于第二设定值。需要说明的是,在排风扇启动时,不向混合仓1内投放物料,并且通过塞头堵塞进料口,以保证混合仓1内的空气内循环。在向混合仓1内投放物料时,将塞头堵塞b口8,从而使混合物料从a口9落入包装机10。Specifically, a hygrometer is provided inside the pipe 6 near the through hole. The hygrometer is electrically connected to the exhaust fan. When the humidity tested by the hygrometer is higher than the first set value, the exhaust fan starts. When the humidity is lower than the second set value When , the exhaust fan is turned off, where the first set value is greater than the second set value. It should be noted that when the exhaust fan is started, no material is put into the mixing chamber 1, and the feed port is blocked with a plug to ensure the internal circulation of air in the mixing chamber 1. When materials are put into the mixing chamber 1, the plug is blocked at port b 8, so that the mixed material falls into the packaging machine 10 from port a 9.
进一步的,所述混合装置还包括除尘装置5,所述除尘装置5与所述混合仓1相连通。Furthermore, the mixing device also includes a dust removal device 5 , which is connected with the mixing chamber 1 .
在所述步骤2)中,所述可降解堵头选自块茎类的蔬果。In step 2), the degradable plug is selected from tubers and fruits and vegetables.
请参照图2,所述沟槽包括第一引水沟16、第二引水沟15和汇水槽14,从发泡水泥层表面的四个角向汇水槽14开设沟渠形成所述第一引水沟16,从发泡水泥层表面的边线向所述第一引水沟16或者汇水槽14开设沟渠形成所述第二引水沟15,所述汇水槽14为所述二次排水管的进水口。进一步的,第一引水沟16和第二引水沟15的沟渠的深度均为从发泡水泥层表面的周向向汇水槽14由浅变深。从而便于快速将瓷砖表面水引入汇水槽14。在具体施工时,在发泡水泥变干之前,向发泡水泥层中置入蹲便器膜,发泡水泥凝固后,将蹲便器膜取出,其中,蹲便器膜位置处预埋有排水管。Please refer to Figure 2. The grooves include a first water diversion ditch 16, a second water diversion ditch 15 and a water catchment tank 14. The first water diversion ditch 16 is formed by opening trenches from the four corners of the surface of the foamed cement layer to the water catchment tank 14. The second water diversion ditch 15 is formed by opening a ditch from the edge of the surface of the foamed cement layer to the first water diversion ditch 16 or the water collection tank 14. The water tank 14 is the water inlet of the secondary drainage pipe. Furthermore, the depths of the first water diversion ditch 16 and the second water diversion ditch 15 change from shallow to deep from the circumferential direction of the surface of the foamed cement layer toward the water collecting tank 14 . This facilitates rapid introduction of ceramic tile surface water into the sink 14. During the specific construction, before the foamed cement dries, a squat toilet membrane is placed in the foamed cement layer. After the foamed cement solidifies, the squat toilet membrane is taken out. There is a drainage pipe embedded in the position of the squat toilet membrane.
在本申请中,采用三次排水结构来保证卫生间不漏水,具体的,在发泡水泥层和瓷砖之间不涂覆防水层,卫生间瓷砖表面的水一部分经过地漏从一次排水管排出,另一部分经瓷砖下漏至发泡水泥层,从而沿引水沟到达汇水槽14,通过第二排水管排出,万一发生水经过发泡水泥层下漏到底层,那么水经由可降解堵头分解后的孔洞从主下水管排出,从而保障卫生间不漏水。In this application, a tertiary drainage structure is used to ensure that the bathroom does not leak. Specifically, a waterproof layer is not coated between the foamed cement layer and the ceramic tiles. Part of the water on the surface of the bathroom tiles is discharged from the primary drainage pipe through the floor drain, and the other part is discharged from the primary drainage pipe through the floor drain. The ceramic tiles leak down to the foamed cement layer, and then reach the sink 14 along the water diversion ditch, and are discharged through the second drainage pipe. In the event that water leaks through the foamed cement layer to the bottom layer, the water will pass through the holes decomposed by the degradable plugs. It is discharged from the main sewer pipe to ensure that the bathroom does not leak.
回填施工时搅拌所用的设备包括搅拌电机、搅拌桶和搅拌组件,所述搅拌桶为两段式结构,包括上部的直筒段和底部的倒锥段,其中,所述直筒段为顶部开口的圆筒件,其顶部开口处通过电机安装座固定设置搅拌电机,所述倒锥段与直筒段的底部对接,并在倒锥段的桶底处设置排料管;所述搅拌组件包括搅拌轴、第一搅盘、第二搅盘和若干搅拌叶片,所述搅拌轴沿搅拌桶的轴线与搅拌电机的输出轴传动连接,所述第一搅盘和第二搅盘分别固定在直筒段和倒锥段内的搅拌轴上,所述搅拌叶片的两端分别与第一搅盘和第二搅盘固定连接,若干搅拌叶片均匀布置在第一搅盘和第二搅盘之间,所述第一搅盘的直径大于第二搅盘,所述第一搅盘、第二搅盘以及若干搅拌叶片组成倒锥台的搅笼。The equipment used for stirring during backfill construction includes a mixing motor, a mixing barrel and a mixing assembly. The mixing barrel has a two-section structure, including an upper straight section and an inverted cone section at the bottom, where the straight section is a circular shape with an open top. The top opening of the barrel is fixed with a stirring motor through a motor mounting base, the inverted cone section is docked with the bottom of the straight barrel section, and a discharge pipe is provided at the bottom of the barrel of the inverted cone section; the stirring assembly includes a stirring shaft, A first stirring plate, a second stirring plate and a plurality of stirring blades. The stirring shaft is drivingly connected to the output shaft of the stirring motor along the axis of the mixing barrel. The first stirring plate and the second stirring plate are respectively fixed on the straight section and the inverted section. On the stirring shaft in the cone section, both ends of the stirring blades are fixedly connected to the first stirring plate and the second stirring plate respectively, and several stirring blades are evenly arranged between the first stirring plate and the second stirring plate. The diameter of the first stirring plate is larger than that of the second stirring plate. The first stirring plate, the second stirring plate and a plurality of stirring blades form an inverted frustum stirring cage.
回填施工时搅拌所用的设备包括还包括半圆形的挡筛,所述挡筛内均匀分布有网格,在向搅拌桶内倾倒水泥时,将所述挡筛架设于所述在电机安装座的上方,以通过网格分散水泥。The equipment used for mixing during backfilling construction also includes a semicircular screen with grids evenly distributed inside the screen. When pouring cement into the mixing barrel, the screen is set up on the motor mounting base. above to disperse the cement through the mesh.
在一优选实施方式中,在回填工艺的步骤中还使用了计数装置;请参照图3和图4,所述计数装置包括柔性壳体12和至少3个塑性转轮11;所述壳体的背面13为内圆弧形,且壳体的背面13内嵌有磁块;所述壳体12的正面形成有凹槽,所述至少3个塑性转轮11设置于所述凹槽中,所述塑性转轮11上均匀排布有不同标示,且每个塑性转轮11呈不同颜色;内圆弧形的背面吸附于步骤1)中的混合装置和/或步骤2)中的搅拌所用的设备上。在混合装置进行材料混合的时候,作业者将物料投入混合仓1后,将塑性转轮11对应物料的颜色转到已投放的标示上,从而避免多投或者少投物料。同理,搅拌作业时,也是一样。该计数装置为纯机械装置,无需供电,且可以吸附于混合仓1和搅拌桶上,使用方便。In a preferred embodiment, a counting device is also used in the step of the backfill process; please refer to Figures 3 and 4. The counting device includes a flexible housing 12 and at least three plastic runners 11; The back side 13 is in the shape of an inner arc, and a magnet is embedded in the back side 13 of the housing; a groove is formed on the front side of the housing 12, and the at least three plastic runners 11 are arranged in the groove. There are different marks evenly arranged on the plastic runner 11, and each plastic runner 11 is in a different color; the inner arc-shaped back is adsorbed on the mixing device in step 1) and/or the mixing device used in step 2). on the device. When the mixing device is mixing materials, after the operator puts the materials into the mixing bin 1, the color of the corresponding materials on the plastic wheel 11 is changed to the placed mark, thereby avoiding over-injection or under-injection of materials. The same goes for mixing operations. The counting device is a purely mechanical device, does not require power supply, and can be adsorbed on the mixing chamber 1 and the mixing barrel, making it easy to use.
以上所述具体实施例,对本发明的目的、技术方案和有益效果进行了进一步详细说明,本发明最后应当说明的是,以上实施例仅用以说明本发明的技术方案而非对本发明保护范围的限制,尽管参照最佳实施例对本发明做了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的所指和范围。The above-mentioned specific embodiments further describe the purpose, technical solutions and beneficial effects of the present invention in detail. Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and do not limit the scope of protection of the present invention. Limitations: Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art will understand that the technical solutions of the present invention can be modified or equivalently substituted without departing from the meaning and scope of the technical solutions of the present invention.
工业实用性Industrial applicability
(1)使用发泡水泥进行填充,质量轻,能有效减轻沉箱底板的承重;一个卫生间2小时内可浇注完工,施工后无需在回填地面上做防水,可直接贴磁砖;发泡水泥具有一定抗压指数,且容易返修;。(1) Use foamed cement for filling, which is light in weight and can effectively reduce the load-bearing load of the caisson floor; a bathroom can be poured within 2 hours. After construction, there is no need to waterproof the backfill ground, and tiles can be directly pasted; foamed cement has It has a certain compression resistance index and is easy to repair;.
(2)使用不同包装分装发泡材料,更便于施工方作业,无需现场再进行调配,且包装后的物料更易防潮保存;。(2) Using different packaging to separate foam materials makes it easier for the construction party to work without the need for on-site preparation, and the packaged materials are easier to store in a moisture-proof manner;.
(3)在发泡水泥层和瓷砖之间不涂覆防水层,卫生间瓷砖表面的水一部分经过地漏从一次排水管排出,另一部分经瓷砖下漏至发泡水泥层,从而沿引水沟到达汇水槽,通过第二排水管排出,万一发生水经过发泡水泥层下漏到底层,那么水经由可降解堵头分解后的孔洞从主下水管排出,从而保障卫生间不漏水;。(3) There is no waterproof layer between the foamed cement layer and the tiles. Part of the water on the surface of the bathroom tiles is discharged from the primary drainage pipe through the floor drain, and the other part leaks down through the tiles to the foamed cement layer, and then reaches the sink along the water diversion ditch. The sink is discharged through the second drain pipe. If water leaks to the bottom through the foamed cement layer, the water will be discharged from the main sewer pipe through the holes decomposed by the degradable plug, thus ensuring that the bathroom does not leak;
(4)根据不同的室温,向沉箱型卫生间的坑槽内倒入标准版或者高密版的发泡水泥,从而避免高温环境使用不恰当的配比造成水泥失效。(4) According to different room temperatures, pour the standard version or the high-density version of foamed cement into the pit of the caisson-type bathroom to avoid cement failure caused by inappropriate proportions in high-temperature environments.

Claims (10)

  1. 一种用于沉箱型卫生间回填的生产施工方法,所述沉箱型卫生间内的结构包括底层的钢筋砼楼板,位于钢筋砼楼板表面的发泡水泥层,以及设置在发泡水泥层表面的瓷砖面层,其特征在于,所述生产施工方法包括以下步骤:A production and construction method for backfilling a caisson-type toilet. The structure in the caisson-type toilet includes a reinforced concrete floor slab at the bottom, a foamed cement layer located on the surface of the reinforced concrete floor slab, and a tile surface arranged on the surface of the foamed cement layer. layer, characterized in that the production and construction method includes the following steps:
    1)发泡材料分装1) Foam material packaging
    通过混合装置将甲组中所包含的材料混合后进行包装;The materials contained in Group A are mixed through a mixing device and then packaged;
    通过分装装置将乙组或丙组所包含的材料进行包装;Pack the materials contained in Group B or Group C through packaging devices;
    其中,根据甲、乙和丙组材料的不同,回填使用的发泡配方分为标准版和高密版,标准版和高密版的甲、乙和丙组材料的包装袋的外观不同;Among them, according to the different materials of Groups A, B and C, the foaming formula used for backfilling is divided into standard version and high-density version. The appearance of the packaging bags of Groups A, B and C materials of the standard version and high-density version is different;
    2)回填施工2) Backfill construction
    在沉箱型卫生间的坑槽内设置主下水管、一次排水管和二次排水管,所述一次排水管和二次排水管分别与所述主下水管相连通,其中,所述一次排水管的进水口为地漏;A main sewer pipe, a primary sewer pipe and a secondary sewer pipe are arranged in the pit of the caisson-type toilet. The primary sewer pipe and the secondary sewer pipe are connected to the main sewer pipe respectively, wherein the primary sewer pipe The water inlet is a floor drain;
    在主下水管靠近底层的钢筋砼楼板的一端开设孔洞;Make a hole in one end of the main sewer pipe near the reinforced concrete floor slab on the ground floor;
    将所述孔洞用可降解堵头堵住后,根据不同的室温,向沉箱型卫生间的坑槽内倒入标准版或者高密版的发泡水泥,并在发泡水泥完全凝固之前在发泡水泥层的表面用小圆管压制预备开设沟槽,所述沟槽为所述二次排水管的进水口,其中,所述可降解堵头包括块茎类的蔬果,在倒入发泡水泥之前,沉箱型卫生间的坑槽表面已进行了防水材料的涂覆,发泡水泥为依次加入水、甲组、乙组、水泥和丙组材料搅拌后得到的混合物;After plugging the holes with biodegradable plugs, pour the standard or high-density foamed cement into the pit of the caisson-type bathroom according to different room temperatures, and add the foamed cement before the foamed cement is completely solidified. The surface of the layer is pressed with a small round pipe to prepare a groove. The groove is the water inlet of the secondary drainage pipe. The degradable plug includes tuber fruits and vegetables. Before pouring the foamed cement, The pit surface of the caisson-type toilet has been coated with waterproof material. The foamed cement is a mixture obtained by adding water, Group A, Group B, cement and Group C materials in sequence;
    发泡水泥完全凝固之后,取掉小圆管压制预备,通过人工修饰达到排水要求,在沟槽内铺设与发泡水泥层表面持平的砂砾,然后在其上铺设瓷砖。After the foamed cement is completely solidified, the small round tube is removed and prepared for pressing. It is manually modified to meet the drainage requirements. Gravel that is level with the surface of the foamed cement layer is laid in the trench, and then ceramic tiles are laid on it.
  2. 如权利要求1所述的用于沉箱型卫生间回填的生产施工方法,其特征在于,所述步骤1)中,标准版的甲组材料包括十二烷基硫酸钠、纤维素和元明粉,乙组为硬脂酸钙,丙组为速凝剂;高密版的甲组材料包括十二烷基硫酸钠、纤维素和沸石粉,乙组为硬脂酸钙,丙组为轻质钙。The production and construction method for caisson-type toilet backfilling according to claim 1, characterized in that in step 1), the standard version of Group A materials includes sodium lauryl sulfate, cellulose and Yuanming powder, Group B is calcium stearate, and group C is accelerating setting agent; the high-density version of group A materials includes sodium lauryl sulfate, cellulose and zeolite powder, group B is calcium stearate, and group C is light calcium.
  3. 如权利要求2所述的用于沉箱型卫生间回填的生产施工方法,其特征在于,按发泡水泥成品为0.17立方计算,所述标准版的发泡水泥的配比为甲组:乙组:丙组:水泥:水=500g:150g:500g:50kg:48kg-50kg,其中,甲组的配比为十二烷基硫酸钠:纤维素:元明粉=80g:20g:400g。The production and construction method for caisson-type bathroom backfilling according to claim 2, characterized in that, based on the finished foamed cement being 0.17 cubic meters, the proportion of the standard version of foamed cement is Group A: Group B: Group C: cement: water = 500g: 150g: 500g: 50kg: 48kg-50kg. Among them, the ratio of group A is sodium lauryl sulfate: cellulose: Yuanming powder = 80g: 20g: 400g.
  4. 如权利要求2所述的用于沉箱型卫生间回填的生产施工方法,其特征在于,按发泡水泥成品为0.17立方计算,所述高密版的发泡水泥的配比为甲组:乙组:丙组:水泥:水=300g:150g:350g:50kg:48kg-50kg,其中,甲组的配比为十二烷基硫酸钠:纤维素:沸石粉=48g:12g:240g。The production and construction method for caisson-type toilet backfilling according to claim 2, characterized in that, based on the finished foamed cement being 0.17 cubic meters, the proportion of the high-density foamed cement is Group A: Group B: Group C: cement: water = 300g: 150g: 350g: 50kg: 48kg-50kg. Among them, the ratio of Group A is sodium lauryl sulfate: cellulose: zeolite powder = 48g: 12g: 240g.
  5. 如权利要求1所述的用于沉箱型卫生间回填的生产施工方法,其特征在于,所述混合装置包括混合仓和进料盒;所述混合仓的主体呈圆柱形,混合仓上开设有进料口和出料口,且所述混合仓内设置有搅拌转子;所述出料口与包装机相连接;所述进料口位于圆柱形的仓壁上,且进料口为开口倾斜的通孔,倾斜角度为30-60°;所述进料盒为通管,所述通管的一端设有延管壁向外延伸的延伸部,且所述通管的外壁上设有挡板,所述挡板和所述延伸部位于通管的同一端,其中,在向所述混合仓进料时,先将进料盒未有挡板的一侧从所述进料口伸入混合仓内,最后挡板与混合仓外侧相抵接。The production and construction method for caisson-type toilet backfilling according to claim 1, characterized in that the mixing device includes a mixing bin and a feeding box; the main body of the mixing bin is cylindrical, and an inlet is provided on the mixing bin. There is a material port and a material outlet, and a stirring rotor is provided in the mixing chamber; the material outlet is connected to the packaging machine; the feed port is located on the cylindrical warehouse wall, and the feed port has an inclined opening. Through hole, the inclination angle is 30-60°; the feed box is a through pipe, one end of the through pipe is provided with an extension extending outward from the pipe wall, and the outer wall of the through pipe is provided with a baffle , the baffle and the extension are located at the same end of the through pipe. When feeding into the mixing chamber, first extend the side of the feed box without the baffle from the feed inlet into the mixing chamber. Inside the chamber, the last baffle is in contact with the outside of the mixing chamber.
  6. 如权利要求5所述的用于沉箱型卫生间回填的生产施工方法,其特征在于,所述出料口分为a口和b口,所述a口与所述包装机相连接;所述混合仓上还开设有通孔,所述通孔通过管道与所述b口相连通;所述管道内部靠近通孔处设置有排风扇,所述管道与所述b口处的连接处设置有可拆卸的除湿盒,所述除湿盒内盛有除湿剂。The production and construction method for caisson-type toilet backfilling according to claim 5, characterized in that the discharge port is divided into a port and b port, and the a port is connected to the packaging machine; the mixing There is also a through hole on the warehouse, and the through hole is connected to the b port through a pipe; an exhaust fan is provided inside the pipe near the through hole, and a detachable fan is provided at the connection between the pipe and the b port. A dehumidification box containing dehumidifier.
  7. 如权利要求6所述的用于沉箱型卫生间回填的生产施工方法,其特征在于,所述混合装置还包括塞头,用于堵塞所述进料口或所述b口。The production and construction method for caisson-type toilet backfilling according to claim 6, characterized in that the mixing device further includes a plug for blocking the feed port or the b port.
  8. 如权利要求5所述的用于沉箱型卫生间回填的生产施工方法,其特征在于,所述混合装置还包括除尘装置,所述除尘装置与所述混合仓相连通。The production and construction method for caisson-type toilet backfilling according to claim 5, characterized in that the mixing device further includes a dust removal device, and the dust removal device is connected with the mixing bin.
  9. 如权利要求1所述的用于沉箱型卫生间回填的生产施工方法,其特征在于,还包括计数装置;所述计数装置包括柔性壳体和至少3个塑性转轮;所述壳体的背面为内圆弧形,且壳体的背面内嵌有磁块;所述壳体的正面形成有凹槽,所述至少3个塑性转轮设置于所述凹槽中,所述塑性转轮上均匀排布有不同标示,且每个塑性转轮呈不同颜色;内圆弧形的背面吸附于步骤1)中的混合装置和/或步骤2)中的搅拌所用的设备上。The production and construction method for backfilling caisson-type toilets according to claim 1, further comprising a counting device; the counting device includes a flexible shell and at least three plastic runners; the back of the shell is The inner arc shape is in the shape of an inner arc, and a magnet is embedded in the back of the housing; a groove is formed on the front of the housing, and the at least three plastic runners are arranged in the groove, and the plastic runners are evenly spaced. The arrangement is marked with different labels, and each plastic wheel is in a different color; the inner arc-shaped back is adsorbed on the mixing device in step 1) and/or the mixing equipment in step 2).
  10. 如权利要求1所述的用于沉箱型卫生间回填的生产施工方法,其特征在于,所述沟槽包括第一引水沟、第二引水沟和汇水槽,从发泡水泥层表面的四个角向汇水槽开设沟渠形成所述第一引水沟,从发泡水泥层表面的边线向所述第一引水沟或者汇水槽开设沟渠形成所述第二引水沟,所述汇水槽为所述二次排水管的进水口。The production and construction method for caisson-type toilet backfilling according to claim 1, characterized in that the grooves include a first water diversion ditch, a second water diversion ditch and a sink tank. The first water diversion ditch is formed by opening a ditch to the water catchment tank, and the second water diversion ditch is formed by opening a ditch from the edge of the surface of the foamed cement layer to the first water diversion ditch or the water catchment tank, and the water catchment tank is the secondary water diversion ditch. The water inlet of the drain pipe.
PCT/CN2022/103225 2022-04-13 2022-07-01 Production construction method for backfilling sunken toilet WO2023197464A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202210389350.6 2022-04-13
CN202210389350.6A CN114790825A (en) 2022-04-13 2022-04-13 Production and construction method for backfill of caisson type toilet

Publications (1)

Publication Number Publication Date
WO2023197464A1 true WO2023197464A1 (en) 2023-10-19

Family

ID=82462578

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2022/103225 WO2023197464A1 (en) 2022-04-13 2022-07-01 Production construction method for backfilling sunken toilet

Country Status (3)

Country Link
CN (1) CN114790825A (en)
WO (1) WO2023197464A1 (en)
ZA (1) ZA202207965B (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20120312193A1 (en) * 2010-02-18 2012-12-13 Lafarge Foamed concrete
CN205751355U (en) * 2016-06-17 2016-11-30 国家电网公司 A kind of Multifunctional material card
CN205907766U (en) * 2016-08-04 2017-01-25 罗丽宝 Whole waterproof construction of bathroom caisson
CN107060170A (en) * 2017-05-11 2017-08-18 宋正国 The cement foamed backfill structure in caisson type toilet and its earth-filling method
CN108661154A (en) * 2018-06-11 2018-10-16 宋正国 Caisson type bathroom hidden pipe plant fermentation drain valve
CN111305400A (en) * 2020-04-01 2020-06-19 重庆竹蜻蜓商贸有限公司 Backfill drainage structure of integral toilet and implementation process of backfill drainage structure

Family Cites Families (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1998037131A1 (en) * 1997-02-21 1998-08-27 Dsm N.V. Foamed thermo-elastic article
CN104140274B (en) * 2013-05-07 2015-11-18 湖北红花高温材料有限公司 One does not burn forsterite heat light material and preparation method thereof
CN104478367A (en) * 2014-12-26 2015-04-01 北京瑞诺安科新能源技术有限公司 Cavity filling hydraulic inorganic powdery foam material, as well as application thereof
RU2717586C2 (en) * 2015-04-23 2020-03-24 Хольцим Текнолоджи Лтд Cementing compositions of low density for use at low and high temperatures
CN204724063U (en) * 2015-04-26 2015-10-28 金华贝尔油墨有限公司 A kind of emulsifying device processing ink
DE102015009827B4 (en) * 2015-08-03 2017-03-09 Cellcontec Gmbh Foaming agent, its use and process for producing porous gypsum-based lightweight construction and insulating materials
DE102016106196B4 (en) * 2016-04-05 2017-10-19 ML 7 Entwicklungs GmbH Use of stabilizers for stabilizing a foam, foaming agent, process for producing an air-entrained building material and air-pore-containing building materials and construction products obtainable by the processes
CN207048091U (en) * 2017-07-03 2018-02-27 湖州泓杉装饰材料科技有限公司 A kind of flame retardant type light wall warming plate
CN109527830A (en) * 2018-11-13 2019-03-29 山东科技职业学院 A kind of cabinet storing anti-forgetting for economic data
CN109534746A (en) * 2018-12-11 2019-03-29 重庆老顽固实业有限公司 Toilet liquid foam backfilling material and preparation method thereof
CN209775124U (en) * 2018-12-27 2019-12-13 湖南省富民乐建材科技发展有限公司 stirring device and stirring equipment
CN114135036A (en) * 2021-12-06 2022-03-04 湖南省富民乐建材科技发展有限公司 Construction method for backfilling and waterproofing caisson toilet

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20120312193A1 (en) * 2010-02-18 2012-12-13 Lafarge Foamed concrete
CN205751355U (en) * 2016-06-17 2016-11-30 国家电网公司 A kind of Multifunctional material card
CN205907766U (en) * 2016-08-04 2017-01-25 罗丽宝 Whole waterproof construction of bathroom caisson
CN107060170A (en) * 2017-05-11 2017-08-18 宋正国 The cement foamed backfill structure in caisson type toilet and its earth-filling method
CN108661154A (en) * 2018-06-11 2018-10-16 宋正国 Caisson type bathroom hidden pipe plant fermentation drain valve
CN111305400A (en) * 2020-04-01 2020-06-19 重庆竹蜻蜓商贸有限公司 Backfill drainage structure of integral toilet and implementation process of backfill drainage structure

Also Published As

Publication number Publication date
ZA202207965B (en) 2023-02-22
CN114790825A (en) 2022-07-26

Similar Documents

Publication Publication Date Title
CN108099013A (en) A kind of concrete production is with foaming machines people
CA2278952A1 (en) Method for preparing basement
CN112323823B (en) Filling device and method for waste air-raid shelter of pile foundation construction site
CN108863192A (en) A kind of use in toilet backfill foam concrete
CN209620361U (en) The board-like floating build floor of precast concrete with heat insulating and sound insulating function
WO2023197464A1 (en) Production construction method for backfilling sunken toilet
CN109322311B (en) Prefabricated underground continuous wall structure-based assembled supporting structure construction process
CN207362992U (en) Floor drain leakage preventing structure
CN208518027U (en) A kind of caisson of toilet waterproof construction
CN210905829U (en) Liquid slurry proportioning device for foundation pit construction
CN214364244U (en) Waterproof and moistureproof wall structure for sunken building
CN212715233U (en) Caisson type bathroom hidden pipe plant fermentation drain valve
CN107473656B (en) A kind of foaming concrete lightweight material and filling traditional empty wall body construction method
CN114135036A (en) Construction method for backfilling and waterproofing caisson toilet
CN113530015A (en) Pipeline laying and infilled wall building integrated construction method
CN112900455A (en) Construction method for burying super-thick landscape table ceramsite and polystyrene board
CN112942432A (en) Construction method of anti-leakage brick inspection well
CN205097352U (en) Calcium silicate with filling foam wallboard production system
CN211257269U (en) Light waterproof, heat preservation, sound insulation integration backfill structure
CN221095226U (en) Basement bottom plate structure
CN109252544A (en) A kind of four cabin pipe gallery systems
CN218346258U (en) Rural tap water buried well
CN219587232U (en) Shaping structure of waterproof base surface
CN215012421U (en) Building pig farm structure suitable for pig raising process
CN109487819A (en) A kind of pipe gallery and its construction method

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 22937102

Country of ref document: EP

Kind code of ref document: A1