WO2023185528A1 - Hollowed-out boom segment, segmented type boom, and boom assembly - Google Patents

Hollowed-out boom segment, segmented type boom, and boom assembly Download PDF

Info

Publication number
WO2023185528A1
WO2023185528A1 PCT/CN2023/082556 CN2023082556W WO2023185528A1 WO 2023185528 A1 WO2023185528 A1 WO 2023185528A1 CN 2023082556 W CN2023082556 W CN 2023082556W WO 2023185528 A1 WO2023185528 A1 WO 2023185528A1
Authority
WO
WIPO (PCT)
Prior art keywords
weight reduction
plate
arm section
boom
hole
Prior art date
Application number
PCT/CN2023/082556
Other languages
French (fr)
Chinese (zh)
Inventor
黄建兵
高荣芝
肖立波
许宁
聂一彪
Original Assignee
中联重科股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 中联重科股份有限公司 filed Critical 中联重科股份有限公司
Publication of WO2023185528A1 publication Critical patent/WO2023185528A1/en

Links

Classifications

    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62CFIRE-FIGHTING
    • A62C31/00Delivery of fire-extinguishing material
    • A62C31/28Accessories for delivery devices, e.g. supports
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • E01D19/10Railings; Protectors against smoke or gases, e.g. of locomotives; Maintenance travellers; Fastening of pipes or cables to bridges
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01HSTREET CLEANING; CLEANING OF PERMANENT WAYS; CLEANING BEACHES; DISPERSING OR PREVENTING FOG IN GENERAL CLEANING STREET OR RAILWAY FURNITURE OR TUNNEL WALLS
    • E01H1/00Removing undesirable matter from roads or like surfaces, with or without moistening of the surface
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02Conveying or working-up concrete or similar masses able to be heaped or cast
    • E04G21/04Devices for both conveying and distributing

Definitions

  • the invention relates to the technical field of boom structures, and in particular to a hollow arm section, a segmented boom and a boom assembly.
  • the boom structure As the main load-bearing component of engineering equipment, the boom structure has complex stresses. In addition to bearing bending moments, it also bears shear force, torque and other loads.
  • the box-section beam structure is mainly used, and only the left and right flanks of the boom joints are used.
  • the single-shaped hollow design of the plate does not take into account the complex working conditions of the arm joints during the actual application process, especially dynamic loads such as impact and vibration. Since only the left and right web plates are designed with a single-shaped hollow to reduce weight, the following will result One of the consequences: 1. When the hollow weight-reducing holes are designed to be larger, some local lateral stiffnesses will decrease more than those without hollows.
  • embodiments of the present invention provide a hollow arm section, a segmented arm frame and an arm assembly, which can solve or at least partially solve the above-mentioned problems, and ensure the durability of the arm section. Stiffness and stability, taking into account the needs of arm joint weight reduction and manufacturing, can meet the application needs of different projects.
  • the first aspect of the embodiment of the present invention provides a hollow arm section, which includes a hollow arm section main body and a plurality of reinforcing structures.
  • the hollow arm section main body is provided with a cavity, and the cavity is arranged along the hollow arm section.
  • the hollow arm section main body is arranged in the length direction, and a plurality of the reinforcing structures are fixed in the cavity at intervals along the length direction of the hollow arm section main body.
  • Opposite sides of the hollow arm section main body are A plurality of first weight reduction holes and a plurality of second weight reduction holes are provided.
  • the first weight reduction holes and each of the second weight reduction holes are connected with the cavity, and each of the first weight reduction holes
  • the shape of is different from the shape of each of the second weight reduction holes, and a plurality of the first weight reduction holes and a plurality of the second weight reduction holes are arranged along the length direction of the hollow arm section body.
  • a plurality of the first weight reduction holes and a plurality of the second weight reduction holes are combined into a plurality of weight reduction units, and the plurality of weight reduction units are along the hollow arm.
  • the length direction of the segment main body is arranged in sequence, and each weight reduction unit includes at least one first weight reduction hole and at least one second weight reduction hole.
  • the hollow arm sections include at least one of the following:
  • Each of the weight reduction units includes one first weight reduction hole and two second weight reduction holes, and the first weight reduction hole is provided between the two second weight reduction holes;
  • Each of the weight reduction units includes two first weight reduction holes and one second weight reduction hole, and the second weight reduction hole is provided between the two first weight reduction holes;
  • Each of the weight reduction units includes two first weight reduction holes and two second weight reduction holes, and the two second weight reduction holes are provided between the two first weight reduction holes;
  • Each of the weight reduction units includes two first weight reduction holes and three or more second weight reduction holes, and three or more second weight reduction holes are provided on two between the first weight-reducing holes.
  • the hollow arm sections include at least one of the following:
  • the first weight reduction hole is a right-angled trapezoid, and the second weight reduction hole is an isosceles trapezoid;
  • the first weight-reducing hole is a right-angled triangle, and the second weight-reducing hole is an isosceles triangle or an equilateral triangle;
  • the first weight-reducing hole is triangular, and the second weight-reducing hole is quadrilateral or polygonal.
  • two adjacent first weight reduction holes, two adjacent second weight reduction holes, and one of two adjacent first weight reduction holes and the second weight reduction hole are Spacer ribs are formed between them, and the reinforcing structure is connected to the spacer ribs.
  • the hollow arm sections include at least one of the following:
  • the reinforcing structure includes a plurality of first reinforcing plates.
  • the plurality of first reinforcing plates include at least one first welding edge and at least one first non-welding edge.
  • the first reinforcing plates are welded by the first welding edge.
  • the first non-welded edge is spaced apart from the inner wall of the hollow arm section main body;
  • the reinforcing structure includes a plurality of first reinforcing plates, and the first reinforcing plates are bending plates;
  • the reinforcing structure includes a plurality of first reinforcing plates, and the plurality of first reinforcing plates are provided with third weight-reducing holes.
  • the first reinforcing plate is a flat plate, and the first reinforcing plate is arranged along the radial direction of the hollow arm section body.
  • the hollow arm sections include at least one of the following:
  • the reinforcing structure also includes a plurality of second reinforcing plates.
  • the plurality of second reinforcing plates are fixed in the cavity at intervals along the length direction of the hollow arm section body.
  • the plurality of second reinforcing plates are fixed in the cavity.
  • the plate and the plurality of first reinforcing plates are spaced apart from each other, the shape of each second reinforcing plate is different from the shape of each of the first reinforcing plates, and the second reinforcing plate is connected to the spacer rib plate;
  • the reinforcing structure also includes a plurality of second reinforcing plates, and the plurality of second reinforcing plates are provided with fourth weight-reducing holes.
  • the hollow arm sections include at least one of the following:
  • the second reinforcing plate includes a first bending part and a second bending part.
  • the end of the first bending part is connected to the end of the second bending part.
  • the first bending part is connected to the end of the second bending part.
  • the angle between the second bending parts is an acute angle;
  • the second reinforcing plate includes a first bending part, a second bending part and a third bending part.
  • the first bending part is connected to one end of the second bending part to form a first clamp.
  • Angle, the other end of the second bending part is connected with the third bending part to form a second included angle, the first included angle and the second included angle are both obtuse angles, or the first included angle
  • the angle is an acute angle
  • the second included angle is an obtuse angle
  • the second reinforcing plate includes a first bending part, a second bending part, a third bending part, a fourth bending part and a fifth bending part.
  • the first bending part and the third bending part The bending portions are arranged in parallel, the second bending portion is fixedly connected between the first bending portion and the third bending portion, and the third bending portion and the fifth bending portion are arranged in parallel.
  • the fourth bending part is fixedly connected to the third bending part between the bending part and the fifth bending part.
  • the hollow arm section main body includes a bottom plate, a top plate, a first side plate and a second side plate, the top plate is arranged opposite to the bottom plate, and the first side plate is arranged opposite to the bottom plate.
  • the second side plates are arranged oppositely, and the first side plate and the second side plate are fixedly connected between the top plate and the bottom plate.
  • a second aspect of the embodiment of the present invention provides a segmented boom.
  • At least one box-shaped arm section in the segmented boom is the above-mentioned hollow arm section, and at least two adjacent box-shaped arms are arranged
  • the sections are respectively formed into a first box-shaped arm section and a second box-shaped arm section butted through a first joint, a second joint and a reinforced locking structure;
  • the first joint includes a first plate body fixed on the end opening of the first box-shaped arm section, a first plate hole formed through the first plate body, and a first plate body formed in the same direction as the first plate hole.
  • a sleeve is arranged in axial alignment
  • the second joint includes a second plate body fixed on the end opening of the second box-shaped arm section and a pin coaxially aligned with the second plate body, so The latch passes through the first plate hole and is removably plugged and fixed in the sleeve.
  • the first plate body and the second plate body form a plate surface connection, and the reinforced locking structure is used to lock all the latch and the sleeve.
  • the outer peripheral wall of the plug and the inner peripheral wall of the sleeve form a keyway fitting connection; and/or the outer peripheral wall of the plug and the inner peripheral wall of the first plate hole form a keyway fitting connection. Keyway mating connection.
  • the first joint includes four first plate holes distributed at four corners of the first plate body and a hole corresponding to the four first plate holes.
  • the four first plate holes are detachably plugged and fixed in the four sleeves.
  • a third aspect of the embodiment of the present invention provides a boom assembly, which includes a plurality of box-shaped booms that are hinged in sequence. At least one of the box-shaped booms is formed as a metal hollow boom. At least one of the box-shaped booms is The frame is formed into a fiber composite arm frame. The metal hollow arm frame is arranged near the head end of the arm frame assembly. The fiber composite arm frame is arranged near the end of the arm frame assembly. The fiber composite arm frame is arranged near the end of the arm frame assembly. The arm frame includes at least one fiber composite arm section, and the metal hollow arm frame includes at least one of the above-mentioned hollow arm sections formed as metal hollow arm sections.
  • At least one of the box-shaped booms is formed as a solid web boom, and the solid web boom is arranged between the metal hollow boom and the fiber composite boom.
  • the fiber composite boom includes a hinge hole formed on the web and a sleeve sleeved in the hinge hole.
  • the sleeve includes a sleeve body and a sleeve extending from the hinge hole.
  • An annular flange is formed by radially protruding outward at one end of the sleeve body. The annular flange is in contact with the peripheral portion of the hinge hole.
  • the outer peripheral wall surface of the sleeve body is formed to limit the position of the sleeve body. A limiting profile that rotates relative to the hinge hole.
  • the hollow arm section of the present invention is provided with first weight reduction holes and second weight reduction holes with different shapes on both sides of the hollow arm section main body, and the first weight reduction holes and the second weight reduction holes can be freely combined for arrangement. Cloth can not only meet the needs of different engineering applications, but also solve the problems of insufficient stiffness and easy instability in existing hollow arm joints.
  • the combination of the two shapes of holes not only takes into account the convenience of manufacturing, but also fully Consideration is given to stiffness and stability around the weight relief holes.
  • the cavity in the main body of the hollow arm section is also provided with a first reinforcing plate, which can increase the overall structural strength of the hollow arm section, greatly improve the stability of the hollow arm section, and prevent it from breaking easily.
  • Figure 1 is a schematic structural diagram of the hollow arm section of the present invention
  • Figure 2 is a partially disassembled structural schematic diagram of the hollow arm section of the present invention.
  • FIG. 3 is a schematic structural diagram of one combination of the weight reduction unit of the present invention.
  • Figure 4 is a schematic structural diagram of the second combination mode of the weight reduction unit of the present invention.
  • Figure 5 is a schematic structural diagram of three combinations of the weight reduction unit of the present invention.
  • Figure 6 is a schematic front structural view of an embodiment of the hollow arm section of the present invention.
  • Figure 7 is a schematic front structural view of an embodiment of the second reinforcing plate of the present invention.
  • Figure 8 is an exploded view of a segmented boom in a specific embodiment of the present invention.
  • Figure 9 is a schematic diagram of a first joint in a specific embodiment of the present invention.
  • Figure 10 is a schematic diagram of the first joint in Figure 9 from another perspective
  • Figure 11 is a schematic diagram of a second joint in a specific embodiment of the present invention.
  • Figure 12 is a schematic diagram of another second joint in a specific embodiment of the present invention.
  • Figure 13 is an exploded view of the second joint in Figure 12;
  • Figures 14 and 15 combine to show a boom assembly in a specific embodiment of the present invention.
  • Figure 14 from left to right, there are a metal hollow boom, a metal hollow boom and a solid belly boom.
  • each The booms are all fiber composite booms, and the left end of the leftmost fiber composite boom in Figure 15 is hinged with the right end of the solid belly boom in Figure 14;
  • Figure 16 is a schematic diagram of a fiber composite boom in a specific embodiment of the present invention.
  • Figure 17 is a partial cross-sectional view A-A of Figure 16;
  • Figure 18 is a schematic diagram of the bushing in Figure 17.
  • Figure 1 is a schematic structural diagram of the hollow arm section of the present invention.
  • Figure 2 is a partially disassembled structural schematic diagram of the hollow arm section of the present invention.
  • the hollow arm section includes a hollow arm section main body 11 and a plurality of Reinforced structure, hollow arm section main body 11 is provided with a cavity 101.
  • the cavity 101 is arranged along the length direction of the hollow arm section main body 11.
  • a plurality of reinforcing structures are fixed in the cavity 101 at intervals along the length direction of the hollow arm section main body 11.
  • Opposite sides of the hollow arm section main body 11 Each is provided with a plurality of first weight reduction holes 102 and a plurality of second weight reduction holes 103.
  • the first weight reduction holes 102 and each second weight reduction hole 103 are all connected with the cavity 101.
  • Each first weight reduction hole 102 has a The shape is different from the shape of each second weight reduction hole 103.
  • the plurality of first weight reduction holes 102 and the plurality of second weight reduction holes 103 are arranged along the length direction of the hollow arm section main body 11.
  • the hollow arm section body 11 of the hollow arm section of the present invention is provided with first weight reduction holes 102 and second weight reduction holes 103 with different shapes on both sides, and between the first weight reduction hole 102 and the second weight reduction hole 103 They can be combined and arranged at will, which can not only meet the needs of different engineering applications, but also solve the problems of insufficient stiffness and easy instability in the existing hollow arm joints.
  • the combination of the two shapes of holes not only takes into account the manufacturing Convenience, and full consideration of the stiffness and stability around the weight-reducing hole.
  • the cavity 101 in the main body 11 of the hollow arm section is also provided with multiple reinforcing structures, which can increase the overall structural strength of the hollow arm section, greatly improve the stability of the hollow arm section, and prevent it from breaking easily.
  • the hollow arm section main body 11 includes a bottom plate 113, a top plate 112, a first side plate 114 and a second side plate 115.
  • the top plate 112 is arranged opposite to the bottom plate 113, and the first side plate 114 and the third side plate 114 are arranged oppositely.
  • Two side plates 115 are arranged oppositely, and the first side plate 114 and the second side plate 115 are fixedly connected between the top plate 112 and the bottom plate 113 .
  • the top plate 112 and the bottom plate 113 are arranged in parallel, the first side plate 114 and the second side plate 115 are fixedly connected between the top plate 112 and the bottom plate 113, and the first weight reduction hole 102 and the second weight reduction hole 103 are provided. on the first side plate 114 and/or the second side plate 115 .
  • a plurality of first weight reduction holes 102 and a plurality of second weight reduction holes 103 are combined to form a plurality of weight reduction units 104.
  • the plurality of weight reduction units 104 are arranged in sequence along the length direction of the hollow arm section main body 11, each The weight reduction unit 104 includes at least one first weight reduction hole 102 and at least one second weight reduction hole 103 .
  • each weight reduction unit 104 when each weight reduction unit 104 includes a first weight reduction hole 102 and a second weight reduction hole 103, the first weight reduction hole 102 and the second weight reduction hole 103 are arranged at cross intervals; when each weight reduction unit 104 includes When there is one first weight reduction hole 102 and two second weight reduction holes 103, the first weight reduction hole 102 is provided between the two second weight reduction holes 103; Figure 3 is one of the weight reduction units 104 of the present invention. The structural schematic diagram of the combination is shown in Figure 3. When each weight reduction unit includes two first weight reduction holes 102 and one second weight reduction hole 103, the second weight reduction hole 103 is provided between the two first weight reduction holes. 102; Figure 4 is a schematic structural diagram of the second combination mode of the weight reduction unit of the present invention.
  • each weight reduction unit 104 includes two first weight reduction holes 102 and two second weight reduction holes. 103, two second weight reduction holes 103 are provided between the two first weight reduction holes 102;
  • Figure 5 is a structural schematic diagram of three combinations of the weight reduction unit of the present invention. As shown in Figure 5, each weight reduction hole The unit 104 includes two first weight reduction holes 102 and three or more second weight reduction holes 103. The three or more second weight reduction holes 103 are provided between the two first weight reduction holes 102.
  • the above-mentioned number or arrangement of the first weight-reducing holes 102 and the second weight-reducing holes 103 is only an example, and there are other quantities and arrangements that are not listed here.
  • the shape of the first weight-reducing hole 102 is, for example, a right-angled trapezoid, and the second weight-reducing hole 103 is an isosceles trapezoid; or the first weight-reducing hole 102 is a right-angled triangle, and the second weight-reducing hole 103 is an isosceles triangle or an isosceles triangle. side triangle; or the first weight reduction hole 102 is a triangle, and the second weight reduction hole 103 is a quadrilateral or polygon; the shapes between the first weight reduction hole 102 and the second weight reduction hole 103 can be arbitrarily combined or replaced. It should be noted that Yes, the shape of the first weight reduction hole 102 and the second weight reduction hole 103 does not distinguish between the positive and negative shapes.
  • the first weight reduction hole 102 is a triangle
  • the upright triangle and the inverted triangle are both defined as the first weight reduction hole 102
  • the first weight reduction hole 102 is a right-angled ladder
  • the right-angled trapezoid is shaped, the right-angled side of the right-angled trapezoid is regarded as the first weight-reducing hole 102 on the left or right side, and the right-angled trapezoid is also regarded as the first weight-reducing hole 102 when it is upright or inverted.
  • the reinforcing structure includes a first reinforcing plate 12.
  • the first reinforcing plate 12 includes at least a first welding edge and at least a first non-welding edge.
  • the first reinforcing plate 12 is welded to the hollow arm section main body 11 through the first welding edge.
  • the first non-welded edge is spaced apart from the inner wall of the hollow arm section body 11 .
  • the first reinforcing plate 12 includes one first welded edge and three first non-welded edges. The first welded edge can be connected with the top plate 112, the bottom plate 113, the first side plate 114 or the second side plate 115.
  • welding when the first reinforcing plate 12 includes two first welding edges and two first non-welding edges, the first welding edge is welded to the top plate 112 and the bottom plate 113, or the first welding edge is welded to the first side plate 114 and the first side plate 114.
  • the second side plate 115 when the first reinforcing plate 12 includes three first welding edges and one non-first welding edge, the non-first welding edge can be connected with the top plate 112, the bottom plate 113, the first side plate 114 and the second side plate 115.
  • One of the plates 115 is spaced apart, and the other three plates are all welded; the above three welding methods can reduce the welding process, avoid stress concentration, and save time and cost.
  • a spacing rib 111 is formed between two adjacent first weight reduction holes 102, two adjacent second weight reduction holes 103, and between adjacent first weight reduction holes 102 and second weight reduction holes 103.
  • a reinforcing plate 12 is connected to the spacer rib plate 111 .
  • the first reinforcing plate 12 is a flat plate or a bent plate.
  • the first reinforcing plate 12 is arranged along the radial direction of the hollow arm section main body 11 . In this embodiment, the first reinforcing plate 12 is arranged perpendicularly to the top plate 112 and the bottom plate 113.
  • a third weight-reducing hole is provided in the middle of the first reinforcing plate 12.
  • the third weight-reducing hole is, for example, triangular or rectangular, but is not in the shape of a triangle or a rectangle. This is the limit.
  • the reinforcing structure also includes a plurality of second reinforcing plates 13.
  • the plurality of second reinforcing plates 13 are fixed in the cavity 101 at intervals along the length direction of the hollow arm section body 11.
  • the plurality of second reinforcing plates 13 are connected to the cavity 101.
  • a plurality of first reinforcing plates 12 are spaced apart from each other.
  • the shape of each second reinforcing plate 13 is different from that of each first reinforcing plate 12.
  • the second reinforcing plates 13 are connected to the spacing ribs 111 to increase the structural strength of the hollow arm section.
  • the second reinforcing plate 13 when the second reinforcing plate 13 includes a first bending part 131 and a second bending part 132, and the end of the first bending part 131 is connected to the end of the second bending part 132, the first The angle between the bending portion 131 and the second bending portion 132 is an acute angle, that is, the second reinforcing plate 13 is arranged in a V shape; the second reinforcing plate 13 is provided with a fourth weight-reducing hole 105.
  • the fourth weight-reducing hole 105 is, for example, a triangle or a rectangle, but is not limited thereto.
  • Figure 6 is a schematic front structural view of an embodiment of the hollow arm section of the present invention.
  • the second reinforcing plate 13 includes a first bending portion 131, a second bending portion 131, and a second bending portion 131.
  • the bending portion 132 and the third bending portion 133 , one end of the first bending portion 131 and the second bending portion 132 are connected to form a first included angle 13 a , and the other end of the second bending portion 132 is connected to the third bending portion 133
  • the connection forms a second included angle 13b, the first included angle 13a and the second included angle 13b are both obtuse angles, or the first included angle 13a is an acute angle and the second included angle 13b is an obtuse angle.
  • FIG 7 is a schematic front structural view of an embodiment of the second reinforcing plate of the present invention.
  • the second reinforcing plate 13 includes a first bending portion 131, a second The bending part 132, the third bending part 133, the fourth bending part 134 and the fifth bending part 135, the first bending part 131 and the third bending part 133 are arranged in parallel, and the second bending part 132 is fixedly connected.
  • the fourth bending part 134 is fixedly connected to the third bending part 133 and the fifth bending part 135. between five bending parts 135.
  • bent portion of the second reinforcing plate 13 can be adjusted according to the position of the partition plate, and the first reinforcing plate 12 and the third The two reinforcing plates 13 can be freely combined.
  • the second reinforcing plate 13 includes one second welding edge and three second non-welding edges, and the second welding edge can be welded to the top plate 112, the bottom plate 113, the first side plate 114 or the second side plate 115; when When the second reinforcing plate 13 includes two second welded edges and two second non-welded edges, the second welded edges are welded to the top plate 112 and the bottom plate 113, or the second welded edges are welded to the first side plate 114 and the second side. Plate 115; when the second reinforcing plate 13 includes three second welding edges and one non-second welding edge, the non-second welding edge can be connected with the top plate 112, the bottom plate 113, the first side plate 114 and the second side plate 115.
  • One of the plates is set at intervals, and the other three plates are welded; the above three welding methods can reduce the welding process, avoid stress concentration, and save time and costs.
  • the hollow arm joint of the present invention is mainly used in fire-fighting machinery, sanitation machinery, concrete machinery, etc., but is not limited thereto.
  • the present invention also provides a segmented boom, which can be used in engineering machinery such as concrete pump trucks.
  • the segmented boom includes a plurality of box-shaped arm sections, at least one of which
  • the box-shaped arm sections can be the above-mentioned hollow arm sections, and the remaining box-shaped arm sections can be hollow arm sections or non-hollow arm sections (that is, arm sections without weight-reducing holes on the web).
  • the segmented boom of the present invention there are at least two adjacent box arm sections formed into a first box arm section 210 and a second box arm section respectively. 211, it is defined here that the first box-shaped arm section 210 and the second box-shaped arm section 211 at least need to form end butt joints through the first joint and the second joint specially designed in the present invention.
  • at least two adjacent box-shaped boom sections with butt ends are formed through the first joint and the second joint, one of which is defined as the first box-shaped boom section 210 , the other is defined as the second box-shaped arm section 211.
  • the box-shaped arm section is composed of a plurality of circumferential enclosure plates that are sequentially enclosed in the circumferential direction.
  • the cross-section of the arm section is usually rectangular, and the end of the arm section is correspondingly formed with an end opening.
  • the first joint includes a first plate body 21 fixed on an open end of the first box-shaped arm section 210, a first plate hole 22 formed through the first plate body 21, and a first plate hole 22 aligned and perpendicular to the first plate hole 22.
  • the sleeve 23 extends from the plate surface of the first plate body 21 (that is, the sleeve 23 is coaxially aligned with the first plate hole 22), so that the first joint serves as the end joint of the first box-shaped arm section 210.
  • the sleeve 23 In the assembled state of the first box-shaped arm section 210 and the second box-shaped arm section 211, the sleeve 23 extends into the first box-shaped arm section 210, and between the first box-shaped arm section 210 and the second box-shaped arm section 211 Before assembly, the present invention does not limit whether the sleeve 23 and the first plate body 21 are fixed to each other.
  • the second joint includes a second plate body 24 fixed on the open end of the second box-shaped arm section 211 and a plug 25 extending perpendicularly to the surface of the second plate body 24, so that the second joint serves as a second box-shaped arm. Section 211 end fitting.
  • the latch 25 In the assembled state of the first box-shaped arm section 210 and the second box-shaped arm section 211, the latch 25 is located outside the end opening of the second box-shaped arm section 211, and the latch 25 passes through the first plate hole 22 and is detachable.
  • the ground is plugged and fixed in the sleeve 23, and at the same time, the first plate body 21 and the second plate body 24 form a plate face connection, so that the first box-shaped arm section 210 and the second box-shaped arm section 211 form an end-butt connection.
  • the present invention does not limit whether the latch 25 and the second plate body 24 are fixed to each other.
  • the first box-shaped arm section 210 and the second box-shaped arm section 211 are detachably assembled by connecting the first joint and the second joint with extremely high reliability.
  • the plug 25 in the second joint and the sleeve 23 in the first joint can be plugged and matched, so that the two can jointly bear the shear force and bending moment exerted on the boom.
  • torque and other alternating loads while the segmented booms in the existing technology usually use ordinary flanges and bolts to realize the connection between arm sections, especially Especially when bearing shear force, the bolts are easy to break, causing the boom to become unstable.
  • the solution of the present invention can greatly improve the stress performance of the segmented boom, thereby effectively improving the stability of the segmented boom.
  • the operation stability is improved and the risk of deformation and damage is reduced.
  • the disassembly and assembly of the first joint and the second joint are simple, which can effectively improve the disassembly and assembly efficiency of the first box-shaped arm section 210 and the second box-shaped arm section 211.
  • the long-meter boom can be manufactured in sections and then assembled, which greatly reduces the manufacturing difficulty.
  • the sleeve 23 extends into the first box-shaped arm section 210, and the latch 25 is inserted into the sleeve 23, that is, the sleeve 23 and The pins 25 are all located in the first box-type arm section 210, which can be waterproof and rust-proof, ensuring the strength of the plug-in fit under long-term use of the boom, and greatly extending the service life of the first joint and the second joint.
  • the first joint may include four first plate holes 22 distributed at four corners of the first plate body 21 and four first plate holes 22
  • the second joint may include four pins 25 distributed at the four corners of the second plate body 24.
  • the four pins 25 pass through the four first ones in one-to-one correspondence.
  • the plate holes 22 are detachably plugged and fixed in four sleeves 23 .
  • the outer peripheral wall of the plug 25 and the inner peripheral wall of the sleeve 23 form a keyway fitting connection.
  • the outer peripheral wall of the latch 25 is formed with a plurality of latch keys arranged at intervals along the circumferential direction
  • the inner peripheral wall of the sleeve 23 is formed with a plurality of sleeve keyways corresponding to the plurality of latch keys.
  • the outer peripheral wall of the plug 25 and the inner peripheral wall of the first plate hole 22 may also form a keyway fitting connection.
  • the inner peripheral wall of the first plate hole 22 is formed with a plurality of plates arranged in one-to-one correspondence with the plurality of latch keys.
  • hole keyway in this way, when the latch 25 is connected to the first plate hole 22, through the one-to-one matching of the plurality of latch keys and the plurality of plate hole keyways, the latch 25 and the first plate body 21 achieve circumferential limiting, which can Prevent relative rotation and improve connection stability.
  • the use of matching latch keys and plate hole keyways can also improve the ability to withstand torque loads imposed on the boom.
  • the plurality of keys and grooves are evenly distributed along the circumferential direction.
  • connection between the first box-shaped arm section 210 and the second box-shaped arm section 211 can be achieved through the plug-fitting of the pin 25 and the sleeve 23, such as The pin 25 is interference-fitted to the sleeve 23 .
  • the segmented boom of the present invention can also be provided with a reinforced locking structure, and the reinforced locking structure is used to lock the latch 25 and the sleeve 23 with each other to avoid extreme operations. Under working conditions (for example, when the load borne by the boom suddenly far exceeds the design value) the latch 25 and the sleeve 23 become loose, causing the boom to become unstable.
  • the latch 25 is formed with a latch hollow cavity
  • the reinforced locking structure includes a locking pin.
  • the locking of the first joint and the second joint can be achieved by interference insertion of the tightening pin in the latch hollow cavity, or by screw-fitting the outer peripheral wall of the locking pin with the inner peripheral wall of the latch hollow cavity.
  • the locking pin includes a locking pin shaft body 28 whose inner and outer ends are respectively formed into the inner end of the shaft and the outer end of the shaft, and a locking pin cap body 29 fixedly connected to the outer end of the shaft.
  • the inner end of the shaft is detachable.
  • the locking pin cap 29 is in axial limited contact with the outer end surface of the sleeve 23 when the plug 25 is inserted into the sleeve 23 . Therefore, the locking pin shaft body 28 can pass through the sleeve 23 and the latch 25 from the inner end of the shaft until the locking pin cap body 29 contacts the outer end surface of the sleeve 23, thereby locking and limiting the sleeve 23.
  • the locking state of the latch 25 and the sleeve 23 is ensured.
  • a bolt can be used as the locking pin.
  • the nut of the bolt is the locking pin cap body 29.
  • a locking pin of another installation method can also be used to lock the latch 25 and the sleeve 23 .
  • two locking holes aligned with each other are respectively opened on the peripheral walls of the latch 25 and the sleeve 23, and the two locking holes are connected by a locking pin, so that the latch 25 and the sleeve 23 can also be locked.
  • the first joint and the second joint can also be connected by providing external threads on the outer peripheral wall of the latch 25 to cooperate with the locking nut.
  • Connector locks Specifically, when the latch 25 is inserted into the sleeve 23 , one end of the latch 25 extends out of the sleeve 23 , and the locking nut cooperates with the external thread at the end of the latch 25 .
  • the peripheral wall of the first box-shaped arm section 210 can be formed with a disassembly and assembly escape opening 210a connected with the end opening of the first box-shaped arm section 210 to prevent the locking pin from being disassembled and assembled.
  • the position of the opening 210a is as close as possible to the end opening of the first box-shaped arm section 210, so that when the end opening of the first box-shaped arm section 210 is covered by the first plate body 21, the operator can avoid disassembly and assembly.
  • the opening 210a touches the sleeve 23 extending into the first box-shaped arm section 210, thereby facilitating the disassembly and assembly of the locking pin.
  • the two ends of the sleeve 23 are respectively formed into a sleeve outer end and a sleeve inner end, and the sleeve inner end forms a detachable connection with the first plate body 21 .
  • the inner end of the sleeve can be detachably plugged and fixed in the first plate hole 22, or the end surface of the inner end of the sleeve can be directly connected to the plate surface of the first plate body 21, whether by plugging or plugging. It is direct docking. In the docking state of the first joint and the second joint, the second joint can simultaneously connect and fix the first plate body 21 and the sleeve 23 through the pin 25.
  • the sleeve 23 and the first plate body 21 are configured to be detachably connected, so that the sleeve 23 can be replaced, repaired, etc. according to the actual situation, thereby improving the versatility of the first joint, for example, it can be used for joints with different shapes.
  • the sleeve 23 at the inner end of the sleeve can be replaced adaptively according to the size of the sleeve, and the convenience is high.
  • the inner end of the sleeve 23 is interference-fitted into the first plate hole 22 .
  • the outer diameter of the inner end of the sleeve can be set to be larger than the maximum hole diameter of the first plate hole 22.
  • the interference fit can achieve a fixed connection between the sleeve 23 and the first plate body 21, thereby enhancing the strength and stability of the connection between the first box-shaped arm section 210 and the second box-shaped arm section 211.
  • the outer diameter of the sleeve 23 at each cross-sectional position between the inner end of the sleeve and the outer end of the sleeve is larger than the outer diameter of the inner end of the sleeve.
  • the outer diameter of the sleeve 23 gradually increases from the inner end of the sleeve to the outer end of the sleeve, thereby limiting the relative position of the sleeve 23 and the first plate body 21 to ensure that the first plate body 21 cannot move forward after insertion.
  • the outer end of the sleeve moves in the direction.
  • the sleeve 23 can also be formed into a large outer diameter section and a small outer diameter section.
  • the inner end of the sleeve is located in the small outer diameter section, and the outer end of the sleeve is located in the large outer diameter section, so that The large outer diameter section limits the displacement of the first plate body 21 .
  • the large outer diameter Both the segment and the small outer diameter segment can be configured to gradually increase in outer diameter, thereby enhancing the smoothness of the connection operation between the sleeve 23 and the first plate body 21 .
  • the end surface of the inner end of the sleeve is butted with the plate surface of the first plate body 21 at the hole peripheral position of the first plate hole 22. That is to say, the outer diameter of the inner end of the sleeve can be set to be larger than the first plate hole 22. The maximum diameter of the plate hole 22, when the inner end of the sleeve is not inserted into the first plate hole 22, and the first plate body 21 is pressed through the second joint, the end surface of the inner end of the sleeve can be aligned with the first plate hole 22.
  • the plate surfaces at the periphery of the hole form a butt joint, and at the same time, the end surface of the inner end of the sleeve can limit the first plate body 21 to ensure that the first plate body 21 does not move toward the outer end of the sleeve.
  • the diameter of the first plate hole 22 is the same as the maximum outer diameter of the pin 25 corresponding to the first plate hole 22 . Therefore, in the butt state of the first joint and the second joint, the outer peripheral wall of the plug 25 can abut the inner peripheral wall of the first plate hole 22 , and the limiting effect of the first plate body 21 on the plug 25 can prevent the two sides from interfering with each other.
  • the relative displacement occurs along the radial direction, which improves the stability of the connection between the first joint and the second joint and reduces the risk of damage to the boom.
  • the two ends of the sleeve 23 are respectively formed into a sleeve outer end and a sleeve inner end, and the sleeve inner end is fixedly connected to the first plate body 21 in a non-detachable manner.
  • the end surface of the inner end of the sleeve can be fixedly connected to the surface of the first plate body 21 through welding or other processing methods, or the sleeve 23 and the first plate body 21 can be integrally formed through integrated stamping, 3D printing, etc., so that The connection stability and load capacity of the sleeve 23 and the first plate body 21 can be enhanced.
  • the two ends of the latch 25 are respectively formed into an outer end and an inner end of the latch, and the inner end of the latch forms a detachable connection with the second plate body 24 .
  • the second plate body 24 can be formed with a plate hole that is an interference fit with the inner end of the latch, so that the latch 25 can be plugged and fixed to the second plate body 24.
  • a detachable locking structure can also be provided to connect the inner end of the latch with the latch. The second plate body 24 is locked.
  • the present invention does not limit the detachable connection method between the inner end of the latch and the second plate body 24.
  • the detachable connection between the latch 25 and the second plate body 24 can enhance the second plate body 24.
  • the versatility of the joint also facilitates operations such as replacement and maintenance of the plug 25, thereby improving the convenience of joint assembly.
  • the second joint also includes a limiting plate 26.
  • the latch 25 is vertically fixedly connected to the limiting plate 26 through the inner end of the latch.
  • the connection method can be welding, integrated stamping processing, etc., the second plate body 24
  • a second plate hole 27 is formed through the upper part.
  • the latch 25 is disposed through the second plate hole 27 , and the limiting plate 26 forms a plate surface connection with the second plate body 24 . Therefore, the latch 25 can be limited by the limiting plate 26 , effectively preventing the inner end of the latch from escaping from the second plate hole 27 , thereby enhancing the stability of the connection process.
  • the outer peripheral wall of the plug 25 and the inner peripheral wall of the second plate hole 27 form a keyway fitting connection.
  • the outer peripheral wall of the latch 25 forms a protruding latch key along the circumferential direction
  • the inner peripheral wall of the second plate hole 27 forms a plate hole keyway corresponding to the latch key in the circumferential direction. Therefore, when the latch 25 is inserted into the first When the second plate hole 27 is in the state, the latch key 25 and the second plate body 24 can be limited by the cooperation of the latch key and the plate hole keyway, preventing the latch 25 and the second plate body 24 from relative rotation, thereby improving the stability of the connection. properties and enhance the joint assembly's ability to withstand torque loads.
  • the two ends of the latch 25 are respectively formed into an outer end and an inner end of the latch, and the inner end of the latch is fixedly connected to the second plate body 24 in a non-detachable manner.
  • the end surface of the inner end of the latch can be fixedly connected to the surface of the second plate body 24 through welding or other processing methods, or the latch 25 and the second plate body 24 can be integrally formed through integrated stamping, 3D printing, etc., so that Strengthen the connection stability and load capacity of the plug 25 and the second plate body 24.
  • the present invention also provides a boom assembly, which includes a plurality of box-shaped booms that are hinged in sequence, and each box-shaped boom includes at least A box arm section.
  • the box boom section itself is equivalent to the box boom.
  • the box boom is equivalent to forming It is a segmented boom, but unlike the aforementioned segmented boom, there is no restriction on whether the boom is provided with a first joint, a second joint, a reinforced locking structure, etc.
  • At least one box-shaped boom is configured as a metal hollow boom 31, and at least one box-shaped boom is configured as a fiber composite boom 34, and arrange the metal hollow arm 31 close to the head end of the arm assembly (for example, the end close to the turntable), and arrange the fiber composite arm 34 close to the end of the arm assembly (for example, the end close to the distribution point).
  • the metal hollow arm 31 refers to an arm equipped with at least one metal hollow arm section (that is, a metal arm section with a weight-reducing hole on the web).
  • the box-shaped arm section can only be a metal hollow arm section, and at this time the metal hollow arm section itself is equivalent to the metal hollow arm 31; when the metal hollow arm
  • there are multiple box arm joints in 31 there is no restriction on other types of box arm joints, but at least one box arm joint is guaranteed to be a metal hollow arm joint, while other types of box arm joints can be, for example, solid belly Boom joints (i.e. metal boom joints without weight-reducing holes on the web), but cannot be fiber composite boom joints (see the definition below).
  • the hollow arm sections with various combination arrangements of weight-reducing holes are made of metal materials, they can be disposed in the metal hollow arm frame 31 as metal hollow arm sections.
  • the fiber composite arm 34 refers to an arm equipped with at least one fiber composite arm section (that is, an arm section mainly made of fiber composite materials, and the arm section may contain a small part of other materials, such as metal, etc.) shelf.
  • the box-shaped boom section can only be a fiber composite boom section, and at this time the fiber composite boom section itself is equivalent to the fiber composite boom 34;
  • the joint can be a solid web arm joint, but it cannot be a metal hollow arm joint.
  • all the box-shaped arm sections included in the fiber composite boom 34 are fiber composite boom sections.
  • the two box-shaped booms are respectively a metal hollow boom 31 and a fiber composite boom 34, and the ends of the two are hinged to each other.
  • the box-shaped boom arranged closest to the head end of the boom assembly is a metal hollow boom 31
  • the box-shaped boom arranged closest to the end of the boom assembly is a fiber composite boom 34, and the types of other box-shaped booms are not limited.
  • the farthest end of the boom assembly in the fully extended state is regarded as the end of the boom assembly, and the other end of the boom assembly is correspondingly regarded as the boom assembly.
  • the head end of the boom assembly, but the positions of the end and the head end defined here in the boom assembly will not change due to changes in the posture of the boom assembly (such as switching to a fully folded state).
  • the boom assembly of the present invention is applied to construction machinery equipped with a turntable such as a concrete pump truck, the first end of the boom assembly is connected to the turntable, and the end of the boom assembly is close to the distribution point during operation.
  • the metal hollow arm 31 can reduce weight by about 20% compared to the solid belly arm 33, while the fiber composite arm 34 can reduce weight by about 20% compared to the metal hollow arm 33.
  • the weight of the boom 31 can be reduced by about 15%. Therefore, the fiber composite boom 34 and the metal hollow boom 31 are respectively arranged close to the end and first end of the boom assembly. From the perspective of lightweight, on the one hand, it can greatly reduce the weight of the boom.
  • the self-weight of the boom assembly at the end and nearby areas can reduce the load of the metal hollow boom 31, thereby further increasing its hollow area (for example, increasing the number of weight-reducing holes and/or increasing the aperture of the weight-reducing holes) ), which is equivalent to the dead weight of the metal hollow arm 31 also being reduced. Therefore, for the entire arm assembly, the ultimate lightweight effect can be achieved and at the same time it is conducive to reducing costs.
  • the fiber composite boom The deformation amount and load bearing capacity of 34 are both larger than that of the metal hollow arm 31 . Arranging the fiber composite boom 34 close to the end of the boom assembly can reduce the space occupied by the fiber composite boom 34, thereby providing more layout space for the metal hollow boom 31 with a larger load.
  • the elastic modulus of metal is larger than that of fiber. Under the condition that the strength of the metal hollow arm 31 is satisfied, the metal hollow arm 31 can be set to have a smaller cross-sectional size, which is beneficial to the strength of each box-shaped arm in the arm assembly. Space arrangement.
  • the boom assembly of the present invention is conducive to achieving the optimal combination of lightweight, performance and cost of the boom assembly by combining the metal hollow boom 31 and the fiber composite boom 34 and arranging their positions reasonably. .
  • At least one solid web boom 33 can be arranged between the metal hollow boom 31 and the fiber composite boom 34.
  • the web boom 33 includes at least one solid web boom section, and the type of box-shaped boom section in the solid web boom 33 can only be a solid web boom section.
  • each arm is provided with only one arm. Since the three-arm frame is usually a curved arm frame, if the hollow structure is provided on the web, the strength of the arm frame will be reduced, and the manufacturing process of the arm frame is poor.
  • the three-arm frame can use a solid-web arm frame 33, and one arm
  • the frame and the two-arm frame all use metal hollow arms 31, and the four-arm, five-arm and six-arm frames all use fiber composite arms 34.
  • a solid-belly boom 33 can be used to ensure the overall strength and stability of the boom assembly.
  • the metal hollow arm frame 31 in the above embodiment may be assembled from multiple box-shaped arm sections including metal hollow arm sections.
  • the fiber composite arm 34 includes a hinge hole formed on the web and a bushing 344 sleeved in the hinge hole.
  • the sleeve 344 includes a sleeve body 345 and an annular flange 346 formed radially outwardly from one end of the sleeve body 345.
  • the annular flange 346 abuts the peripheral portion of the hinge hole, and the outer peripheral wall surface of the sleeve body 345 forms It is a limiting profile.
  • the limiting profile can adopt different shapes such as ellipse, square, etc. In this way, when the sleeve body 345 is sleeved in the hinge hole, the special shape of the limiting profile can limit the relative rotation of the sleeve body 345 and the hinge hole.
  • the fiber composite boom 34 may also include a connecting sleeve 343 provided between the two side webs and two attachment plates 342 respectively provided on the outer wall surfaces of the two side webs.
  • the connecting sleeve 343 The two axial ends of the shaft sleeves 344 respectively abut the annular flanges 346 of the two sleeves 344, and the two attachment plates 342 are respectively sleeved on the sleeve bodies 345 of the two shaft sleeves 344, so that the connecting sleeves 343 and the attachment plates 342 connect the
  • the shaft sleeve 344 is fixed, and by setting the connecting sleeve 343, the local strength of the hinge point of the boom can be improved and the rigidity of the box structure can be enhanced. Spend.
  • boom assembly design of the present invention is suitable for engineering machinery with boom structures such as pump trucks or other mechanical structures with boom structures. It can also be applied to straight arms, curved arms or The invention does not specifically limit the application fields of the boom assembly as a composite-shaped boom.
  • the present invention aims to perform multi-dimensional optimization of various boom structures such as boom sections, booms composed of at least one boom section, and boom assemblies composed of multiple booms, and provide solutions for booms.
  • Structure provides new design ideas and directions. Among them, by combining and arranging different types of weight-reducing holes and adding reinforced structures, the hollow arm joints can not only meet the needs of different engineering applications, but also solve the problems of insufficient stiffness and instability in existing hollow arm joints. problem, the combination of two shapes of holes not only takes into account the convenience of manufacturing, but also fully considers the stiffness and stability around the weight-reducing holes, and increases the overall structural strength of the hollow arm section, greatly improving the stability of the hollow arm section.
  • any combination of different implementation modes of the embodiments of the present invention can also be performed. As long as they do not violate the ideas of the embodiments of the present invention, they should also be regarded as the content disclosed in the embodiments of the present invention.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Business, Economics & Management (AREA)
  • Emergency Management (AREA)
  • Mechanical Engineering (AREA)
  • Manipulator (AREA)
  • Jib Cranes (AREA)

Abstract

The present invention relates to the field of boom structures. Disclosed are a hollowed-out boom segment, a segmented type boom, and a boom assembly. The hollowed-out boom segment comprises a hollowed-out boom segment main body and a plurality of reinforcing structures; a cavity is formed in the hollowed-out boom segment main body, the cavity is formed in a length direction of the hollowed-out boom segment main body, and the plurality of reinforcing structures are fixed in the cavity at intervals in the length direction of the hollowed-out boom segment main body; a plurality of first weight reduction holes and a plurality of second weight reduction holes are formed in the two opposite sides of the hollowed-out boom segment main body, and the first weight reduction holes and the second weight reduction holes are communicate with the cavity, the shape of each first weight reduction hole is different from that of each second weight reduction hole, and the plurality of first weight reduction holes and the plurality of second weight reduction holes are arranged in the length direction of the hollowed-out boom segment main body. According to the hollowed-out boom segment in the present invention, the problems of insufficient rigidity and easy instability can be solved, the stability is improved, and application requirements of different projects can be met.

Description

镂空臂节、分段式臂架和臂架总成Hollow arm section, segmented arm and arm assembly
相关申请的交叉引用Cross-references to related applications
本申请要求2022年3月29日提交的中国专利申请202220708067.0的权益,该申请的内容通过引用被合并于本文。This application claims the rights and interests of Chinese patent application 202220708067.0 submitted on March 29, 2022, the contents of which are incorporated herein by reference.
技术领域Technical field
本发明涉及臂架类结构技术领域,特别涉及一种镂空臂节、分段式臂架和臂架总成。The invention relates to the technical field of boom structures, and in particular to a hollow arm section, a segmented boom and a boom assembly.
背景技术Background technique
臂架类结构作为工程装备中的主要承力部件,其受力复杂,除承受弯矩之外还要承受剪力、扭矩等载荷,目前主要采用箱型截面梁结构,仅对臂节左右腹板进行单一形状的镂空设计,没有考虑臂节在实际施加过程中的复杂工况,尤其是冲击振动等动态载荷;由于仅对左右腹板进行了单一形状的镂空减重设计,将会导致以下后果之一:1、当镂空减重孔设计较大时导致某些局部侧向刚度较无镂空设计下降较多,同时由于臂节施工环境复杂多变,存在诸多不可预料的极限工况,导致臂节在施加过程中时有发生局部或者整条臂失稳而不能工作。2、当镂空减重孔设计较小时,减重效果不明显。As the main load-bearing component of engineering equipment, the boom structure has complex stresses. In addition to bearing bending moments, it also bears shear force, torque and other loads. Currently, the box-section beam structure is mainly used, and only the left and right flanks of the boom joints are used. The single-shaped hollow design of the plate does not take into account the complex working conditions of the arm joints during the actual application process, especially dynamic loads such as impact and vibration. Since only the left and right web plates are designed with a single-shaped hollow to reduce weight, the following will result One of the consequences: 1. When the hollow weight-reducing holes are designed to be larger, some local lateral stiffnesses will decrease more than those without hollows. At the same time, due to the complex and changeable construction environment of the boom joints, there are many unpredictable extreme working conditions, resulting in During the application process, the arm section sometimes becomes unstable partially or as a whole and becomes inoperable. 2. When the hollow weight-reducing holes are designed to be small, the weight-reducing effect is not obvious.
发明内容Contents of the invention
针对现有技术的上述缺陷与不足,本发明实施例提供了一种镂空臂节、分段式臂架和臂架总成,能够解决或至少部分解决上述存在的问题,既保证了臂节的刚度、稳定性,又兼顾臂节减重以及制造的需要,可满足不同工程的应用需求。In view of the above-mentioned defects and shortcomings of the prior art, embodiments of the present invention provide a hollow arm section, a segmented arm frame and an arm assembly, which can solve or at least partially solve the above-mentioned problems, and ensure the durability of the arm section. Stiffness and stability, taking into account the needs of arm joint weight reduction and manufacturing, can meet the application needs of different projects.
为实现上述目的,本发明实施例第一方面提供了一种镂空臂节,其包括镂空臂节主体和多个加强结构,所述镂空臂节主体内设有空腔,所述空腔沿着所述镂空臂节主体的长度方向设置,多个所述加强结构沿着所述镂空臂节主体的长度方向相互间隔的固定在所述空腔中,所述镂空臂节主体的相对两侧均设有多个第一减重孔和多个第二减重孔,所述第一减重孔和各所述第二减重孔均与所述空腔连通,各所述第一减重孔的形状与各所述第二减重孔的形状不同,多个所述第一减重孔和多个所述第二减重孔沿着所述镂空臂节主体的长度方向排布。In order to achieve the above object, the first aspect of the embodiment of the present invention provides a hollow arm section, which includes a hollow arm section main body and a plurality of reinforcing structures. The hollow arm section main body is provided with a cavity, and the cavity is arranged along the hollow arm section. The hollow arm section main body is arranged in the length direction, and a plurality of the reinforcing structures are fixed in the cavity at intervals along the length direction of the hollow arm section main body. Opposite sides of the hollow arm section main body are A plurality of first weight reduction holes and a plurality of second weight reduction holes are provided. The first weight reduction holes and each of the second weight reduction holes are connected with the cavity, and each of the first weight reduction holes The shape of is different from the shape of each of the second weight reduction holes, and a plurality of the first weight reduction holes and a plurality of the second weight reduction holes are arranged along the length direction of the hollow arm section body.
在一种可选的实施例中,多个所述第一减重孔与多个所述第二减重孔组合成多个减重单元,多个所述减重单元沿着所述镂空臂节主体的长度方向依次排布,各所述减重单元包括至少一个所述第一减重孔和至少一个所述第二减重孔。In an optional embodiment, a plurality of the first weight reduction holes and a plurality of the second weight reduction holes are combined into a plurality of weight reduction units, and the plurality of weight reduction units are along the hollow arm. The length direction of the segment main body is arranged in sequence, and each weight reduction unit includes at least one first weight reduction hole and at least one second weight reduction hole.
在一种可选的实施例中,所述镂空臂节包括以下至少一种:In an optional embodiment, the hollow arm sections include at least one of the following:
各所述减重单元包括一个所述第一减重孔和两个所述第二减重孔,所述第一减重孔设于两个所述第二减重孔之间; Each of the weight reduction units includes one first weight reduction hole and two second weight reduction holes, and the first weight reduction hole is provided between the two second weight reduction holes;
各所述减重单元包括两个所述第一减重孔和一个所述第二减重孔,所述第二减重孔设于两个所述第一减重孔之间;Each of the weight reduction units includes two first weight reduction holes and one second weight reduction hole, and the second weight reduction hole is provided between the two first weight reduction holes;
各所述减重单元包括两个所述第一减重孔和两个所述第二减重孔,两个所述第二减重孔设于两个所述第一减重孔之间;Each of the weight reduction units includes two first weight reduction holes and two second weight reduction holes, and the two second weight reduction holes are provided between the two first weight reduction holes;
各所述减重单元包括两个所述第一减重孔和三个或三个以上的所述第二减重孔,三个或三个以上的所述第二减重孔设于两个所述第一减重孔之间。Each of the weight reduction units includes two first weight reduction holes and three or more second weight reduction holes, and three or more second weight reduction holes are provided on two between the first weight-reducing holes.
在一种可选的实施例中,所述镂空臂节包括以下至少一种:In an optional embodiment, the hollow arm sections include at least one of the following:
所述第一减重孔为直角梯形,所述第二减重孔为等腰梯形;The first weight reduction hole is a right-angled trapezoid, and the second weight reduction hole is an isosceles trapezoid;
所述第一减重孔为直角三角形,所述第二减重孔为等腰三角形或等边三角形;The first weight-reducing hole is a right-angled triangle, and the second weight-reducing hole is an isosceles triangle or an equilateral triangle;
所述第一减重孔为三角形,所述第二减重孔为四边形或多边形。The first weight-reducing hole is triangular, and the second weight-reducing hole is quadrilateral or polygonal.
在一种可选的实施例中,相邻两所述第一减重孔、相邻两所述第二减重孔以及相邻所述第一减重孔与所述第二减重孔之间形成有间隔筋板,所述加强结构连接于所述间隔筋板。In an optional embodiment, two adjacent first weight reduction holes, two adjacent second weight reduction holes, and one of two adjacent first weight reduction holes and the second weight reduction hole are Spacer ribs are formed between them, and the reinforcing structure is connected to the spacer ribs.
在一种可选的实施例中,所述镂空臂节包括以下至少一种:In an optional embodiment, the hollow arm sections include at least one of the following:
所述加强结构包括多个第一加强板,多个所述第一加强板包括至少一第一焊接边和至少一第一非焊接边,所述第一加强板通过所述第一焊接边焊接在所述镂空臂节主体的内壁上,所述第一非焊接边与所述镂空臂节主体的内壁间隔设置;The reinforcing structure includes a plurality of first reinforcing plates. The plurality of first reinforcing plates include at least one first welding edge and at least one first non-welding edge. The first reinforcing plates are welded by the first welding edge. On the inner wall of the hollow arm section main body, the first non-welded edge is spaced apart from the inner wall of the hollow arm section main body;
所述加强结构包括多个第一加强板,所述第一加强板为折弯板;The reinforcing structure includes a plurality of first reinforcing plates, and the first reinforcing plates are bending plates;
所述加强结构包括多个第一加强板,多个所述第一加强板设有第三减重孔。The reinforcing structure includes a plurality of first reinforcing plates, and the plurality of first reinforcing plates are provided with third weight-reducing holes.
在一种可选的实施例中,所述第一加强板为平板,所述第一加强板沿着所述镂空臂节主体的径向设置。In an optional embodiment, the first reinforcing plate is a flat plate, and the first reinforcing plate is arranged along the radial direction of the hollow arm section body.
在一种可选的实施例中,所述镂空臂节包括以下至少一种:In an optional embodiment, the hollow arm sections include at least one of the following:
所述加强结构还包括多个第二加强板,多个所述第二加强板沿着所述镂空臂节主体的长度方向相互间隔的固定在所述空腔中,多个所述第二加强板与多个所述第一加强板相互间隔设置,各所述第二加强板的形状与各所述第一加强板的形状不同,所述第二加强板连接于所述间隔筋板;The reinforcing structure also includes a plurality of second reinforcing plates. The plurality of second reinforcing plates are fixed in the cavity at intervals along the length direction of the hollow arm section body. The plurality of second reinforcing plates are fixed in the cavity. The plate and the plurality of first reinforcing plates are spaced apart from each other, the shape of each second reinforcing plate is different from the shape of each of the first reinforcing plates, and the second reinforcing plate is connected to the spacer rib plate;
所述加强结构还包括多个第二加强板,多个所述第二加强板设有第四减重孔。The reinforcing structure also includes a plurality of second reinforcing plates, and the plurality of second reinforcing plates are provided with fourth weight-reducing holes.
在一种可选的实施例中,所述镂空臂节包括以下至少一种:In an optional embodiment, the hollow arm sections include at least one of the following:
所述第二加强板包括第一折弯部和第二折弯部,所述第一折弯部的端部与所述第二折弯部的端部连接,所述第一折弯部与所述第二折弯部之间的夹角为锐角;The second reinforcing plate includes a first bending part and a second bending part. The end of the first bending part is connected to the end of the second bending part. The first bending part is connected to the end of the second bending part. The angle between the second bending parts is an acute angle;
所述第二加强板包括第一折弯部、第二折弯部和第三折弯部,所述,所述第一折弯部与所述第二折弯部的一端连接形成第一夹角,所述第二折弯部的另一端与所述第三折弯部连接形成第二夹角,所述第一夹角和所述第二夹角均为钝角,或所述第一夹角为锐角,所述第二夹角为钝角;The second reinforcing plate includes a first bending part, a second bending part and a third bending part. The first bending part is connected to one end of the second bending part to form a first clamp. Angle, the other end of the second bending part is connected with the third bending part to form a second included angle, the first included angle and the second included angle are both obtuse angles, or the first included angle The angle is an acute angle, and the second included angle is an obtuse angle;
所述第二加强板包括第一折弯部、第二折弯部、第三折弯部、第四折弯部和第五折弯部,所述第一折弯部和所述第三折弯部平行设置,所述第二折弯部固定连接于所述第一折弯部和所述第三折弯部之间,所述第三折弯部与所述第五折弯部平行设置,所述第四折弯部固定连接于所述第三折 弯部和所述第五折弯部之间。The second reinforcing plate includes a first bending part, a second bending part, a third bending part, a fourth bending part and a fifth bending part. The first bending part and the third bending part The bending portions are arranged in parallel, the second bending portion is fixedly connected between the first bending portion and the third bending portion, and the third bending portion and the fifth bending portion are arranged in parallel. , the fourth bending part is fixedly connected to the third bending part between the bending part and the fifth bending part.
在一种可选的实施例中,所述镂空臂节主体包括底板、顶板、第一侧板和第二侧板,所述顶板与所述底板相对设置,所述第一侧板与所述第二侧板相对设置,所述第一侧板、所述第二侧板固定连接于所述顶板、所述底板之间。In an optional embodiment, the hollow arm section main body includes a bottom plate, a top plate, a first side plate and a second side plate, the top plate is arranged opposite to the bottom plate, and the first side plate is arranged opposite to the bottom plate. The second side plates are arranged oppositely, and the first side plate and the second side plate are fixedly connected between the top plate and the bottom plate.
本发明实施例第二方面提供了一种分段式臂架,所述分段式臂架中的至少一个箱型臂节为上述镂空臂节,至少两个相邻设置的所述箱型臂节分别形成为通过第一接头、第二接头和加强锁定结构对接的第一箱型臂节和第二箱型臂节;A second aspect of the embodiment of the present invention provides a segmented boom. At least one box-shaped arm section in the segmented boom is the above-mentioned hollow arm section, and at least two adjacent box-shaped arms are arranged The sections are respectively formed into a first box-shaped arm section and a second box-shaped arm section butted through a first joint, a second joint and a reinforced locking structure;
所述第一接头包括固定在所述第一箱型臂节的端部开口的第一板体、在所述第一板体上贯穿形成的第一板孔以及与所述第一板孔同轴对位设置的套筒,所述第二接头包括固定在所述第二箱型臂节的端部开口的第二板体和与所述第二板体同轴对位设置的插销,所述插销穿过所述第一板孔且可拆卸地插接固定在所述套筒内,所述第一板体与所述第二板体形成板面对接,加强锁定结构用于锁定所述插销和所述套筒。The first joint includes a first plate body fixed on the end opening of the first box-shaped arm section, a first plate hole formed through the first plate body, and a first plate body formed in the same direction as the first plate hole. A sleeve is arranged in axial alignment, and the second joint includes a second plate body fixed on the end opening of the second box-shaped arm section and a pin coaxially aligned with the second plate body, so The latch passes through the first plate hole and is removably plugged and fixed in the sleeve. The first plate body and the second plate body form a plate surface connection, and the reinforced locking structure is used to lock all the latch and the sleeve.
在一种可选的实施例中,所述插销的外周壁与所述套筒的内周壁形成键槽配合连接;和/或,所述插销的外周壁与所述第一板孔的内周壁形成键槽配合连接。In an optional embodiment, the outer peripheral wall of the plug and the inner peripheral wall of the sleeve form a keyway fitting connection; and/or the outer peripheral wall of the plug and the inner peripheral wall of the first plate hole form a keyway fitting connection. Keyway mating connection.
在一种可选的实施例中,所述第一接头包括分布在所述第一板体的四个边角部的四个所述第一板孔和与四个所述第一板孔一一对位设置的四个所述套筒,所述第二接头包括分布在所述第二板体的四个边角部的四个所述插销,四个所述插销一一对应地穿过四个所述第一板孔且可拆卸地插接固定在四个所述套筒内。In an optional embodiment, the first joint includes four first plate holes distributed at four corners of the first plate body and a hole corresponding to the four first plate holes. There are four sleeves arranged in a position, and the second joint includes four plug pins distributed at the four corners of the second plate body, and the four plug pins pass through them one by one. The four first plate holes are detachably plugged and fixed in the four sleeves.
本发明实施例第三方面提供了一种臂架总成,其包括依次铰接的多个箱型臂架,至少一个所述箱型臂架形成为金属镂空臂架,至少一个所述箱型臂架形成为纤维复材臂架,所述金属镂空臂架靠近所述臂架总成的首端布置,所述纤维复材臂架靠近所述臂架总成的末端布置,所述纤维复材臂架包括至少一个纤维复材臂节,所述金属镂空臂架包括至少一个形成为金属镂空臂节的上述镂空臂节。A third aspect of the embodiment of the present invention provides a boom assembly, which includes a plurality of box-shaped booms that are hinged in sequence. At least one of the box-shaped booms is formed as a metal hollow boom. At least one of the box-shaped booms is The frame is formed into a fiber composite arm frame. The metal hollow arm frame is arranged near the head end of the arm frame assembly. The fiber composite arm frame is arranged near the end of the arm frame assembly. The fiber composite arm frame is arranged near the end of the arm frame assembly. The arm frame includes at least one fiber composite arm section, and the metal hollow arm frame includes at least one of the above-mentioned hollow arm sections formed as metal hollow arm sections.
在一种可选的实施例中,至少一个所述箱型臂架形成为实腹臂架,所述实腹臂架布置在所述金属镂空臂架与所述纤维复材臂架之间。In an optional embodiment, at least one of the box-shaped booms is formed as a solid web boom, and the solid web boom is arranged between the metal hollow boom and the fiber composite boom.
在一种可选的实施例中,所述纤维复材臂架包括形成在腹板上的铰接孔和套接在所述铰接孔中的轴套,所述轴套包括轴套本体和从所述轴套本体的一端径向外凸形成的环形凸缘,所述环形凸缘与所述铰接孔的周缘部抵接,所述轴套本体的外周壁面形成为能够限位所述轴套本体与所述铰接孔相对转动的限位型面。In an optional embodiment, the fiber composite boom includes a hinge hole formed on the web and a sleeve sleeved in the hinge hole. The sleeve includes a sleeve body and a sleeve extending from the hinge hole. An annular flange is formed by radially protruding outward at one end of the sleeve body. The annular flange is in contact with the peripheral portion of the hinge hole. The outer peripheral wall surface of the sleeve body is formed to limit the position of the sleeve body. A limiting profile that rotates relative to the hinge hole.
本发明的镂空臂节的镂空臂节主体两侧均设有形状不同的第一减重孔和第二减重孔,且第一减重孔和第二减重孔之间可以随意组合进行排布,不仅可以满足不同工程应用的需求,还可解决现有的镂空臂节中出现的刚度不足和易失稳的问题,两种形状的孔进行组合,既兼顾了制造的便利性,又充分考虑了减重孔周围的刚度和稳定性。此外镂空臂节主体内的空腔还设有第一加强板,能够增加镂空臂节的整体结构强度,大大地提高了镂空臂节的稳定性,不易断裂。The hollow arm section of the present invention is provided with first weight reduction holes and second weight reduction holes with different shapes on both sides of the hollow arm section main body, and the first weight reduction holes and the second weight reduction holes can be freely combined for arrangement. Cloth can not only meet the needs of different engineering applications, but also solve the problems of insufficient stiffness and easy instability in existing hollow arm joints. The combination of the two shapes of holes not only takes into account the convenience of manufacturing, but also fully Consideration is given to stiffness and stability around the weight relief holes. In addition, the cavity in the main body of the hollow arm section is also provided with a first reinforcing plate, which can increase the overall structural strength of the hollow arm section, greatly improve the stability of the hollow arm section, and prevent it from breaking easily.
本发明的其它特征和优点将在随后的具体实施方式部分予以详细说明。 Other features and advantages of the present invention will be described in detail in the detailed description that follows.
附图说明Description of drawings
附图是用来提供对本发明的进一步理解,并且构成说明书的一部分,与下面的具体实施方式一起用于解释本发明,但并不构成对本发明的限制。在附图中:The drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the following specific embodiments, but do not constitute a limitation of the present invention. In the attached picture:
图1是本发明的镂空臂节的结构示意图;Figure 1 is a schematic structural diagram of the hollow arm section of the present invention;
图2是本发明的镂空臂节的局部拆分结构示意图;Figure 2 is a partially disassembled structural schematic diagram of the hollow arm section of the present invention;
图3是本发明的减重单元的其一组合方式的结构示意图;Figure 3 is a schematic structural diagram of one combination of the weight reduction unit of the present invention;
图4是本发明的减重单元的其二组合方式的结构示意图;Figure 4 is a schematic structural diagram of the second combination mode of the weight reduction unit of the present invention;
图5是本发明的减重单元的其三组合方式的结构示意图;Figure 5 is a schematic structural diagram of three combinations of the weight reduction unit of the present invention;
图6是本发明的镂空臂节的一实施例的正视结构示意图;Figure 6 is a schematic front structural view of an embodiment of the hollow arm section of the present invention;
图7是本发明的第二加强板的一实施例的正视结构示意图;Figure 7 is a schematic front structural view of an embodiment of the second reinforcing plate of the present invention;
图8为本发明具体实施方式中的一种分段式臂架的爆炸图;Figure 8 is an exploded view of a segmented boom in a specific embodiment of the present invention;
图9为本发明具体实施方式中的一种第一接头的示意图;Figure 9 is a schematic diagram of a first joint in a specific embodiment of the present invention;
图10为图9中的第一接头在另一视角下的示意图;Figure 10 is a schematic diagram of the first joint in Figure 9 from another perspective;
图11为本发明具体实施方式中的一种第二接头的示意图;Figure 11 is a schematic diagram of a second joint in a specific embodiment of the present invention;
图12为本发明具体实施方式中的另一种第二接头的示意图;Figure 12 is a schematic diagram of another second joint in a specific embodiment of the present invention;
图13为图12中的第二接头的爆炸图;Figure 13 is an exploded view of the second joint in Figure 12;
图14和图15组合展示本发明具体实施方式中的一种臂架总成,图14中从左至右依次为金属镂空臂架、金属镂空臂架和实腹臂架,图15中的各个臂架均为纤维复材臂架,并且图15中最左侧的纤维复材臂架的左端部与图14中实腹臂架的右端部铰接;Figures 14 and 15 combine to show a boom assembly in a specific embodiment of the present invention. In Figure 14, from left to right, there are a metal hollow boom, a metal hollow boom and a solid belly boom. In Figure 15, each The booms are all fiber composite booms, and the left end of the leftmost fiber composite boom in Figure 15 is hinged with the right end of the solid belly boom in Figure 14;
图16为本发明具体实施方式中的一种纤维复材臂架的示意图;Figure 16 is a schematic diagram of a fiber composite boom in a specific embodiment of the present invention;
图17为图16的局部剖视图A-A;Figure 17 is a partial cross-sectional view A-A of Figure 16;
图18为图17中的轴套的示意图。Figure 18 is a schematic diagram of the bushing in Figure 17.
具体实施方式Detailed ways
以下结合附图对本发明实施例的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明实施例,并不用于限制本发明实施例。Specific implementation modes of the embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be understood that the specific implementations described here are only used to illustrate and explain the embodiments of the present invention, and are not used to limit the embodiments of the present invention.
需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。It should be noted that, as long as there is no conflict, the embodiments and features in the embodiments of the present invention can be combined with each other.
在本发明实施例中,在未作相反说明的情况下,使用的方位词如“上、下、顶、底”通常是针对附图所示的方向而言的或者是针对竖直、垂直或重力方向上而言的各部件相互位置关系描述用词。In the embodiments of the present invention, unless otherwise stated, the directional words used such as "up, down, top, bottom" usually refer to the direction shown in the drawings or refer to vertical, vertical or vertical directions. Words used to describe the positional relationship between components in the direction of gravity.
下面将参考附图并结合示例性实施例来详细说明本发明。The present invention will be described in detail below in conjunction with exemplary embodiments with reference to the accompanying drawings.
图1是本发明的镂空臂节的结构示意图,图2是本发明的镂空臂节的局部拆分结构示意图,如图1和图2所示,镂空臂节包括镂空臂节主体11和多个加强结构,镂空臂节主体11内设有空腔 101,空腔101沿着镂空臂节主体11的长度方向设置,多个加强结构沿着镂空臂节主体11的长度方向相互间隔的固定在空腔101中,镂空臂节主体11的相对两侧均设有多个第一减重孔102和多个第二减重孔103,第一减重孔102和各第二减重孔103均与空腔101连通,各第一减重孔102的形状与各第二减重孔103的形状不同,多个第一减重孔102和多个第二减重孔103沿着镂空臂节主体11的长度方向排布。Figure 1 is a schematic structural diagram of the hollow arm section of the present invention. Figure 2 is a partially disassembled structural schematic diagram of the hollow arm section of the present invention. As shown in Figures 1 and 2, the hollow arm section includes a hollow arm section main body 11 and a plurality of Reinforced structure, hollow arm section main body 11 is provided with a cavity 101. The cavity 101 is arranged along the length direction of the hollow arm section main body 11. A plurality of reinforcing structures are fixed in the cavity 101 at intervals along the length direction of the hollow arm section main body 11. Opposite sides of the hollow arm section main body 11 Each is provided with a plurality of first weight reduction holes 102 and a plurality of second weight reduction holes 103. The first weight reduction holes 102 and each second weight reduction hole 103 are all connected with the cavity 101. Each first weight reduction hole 102 has a The shape is different from the shape of each second weight reduction hole 103. The plurality of first weight reduction holes 102 and the plurality of second weight reduction holes 103 are arranged along the length direction of the hollow arm section main body 11.
本发明的镂空臂节的镂空臂节主体11两侧均设有形状不同的第一减重孔102和第二减重孔103,且第一减重孔102和第二减重孔103之间可以随意组合进行排布,不仅可以满足不同工程应用的需求,还可解决现有的镂空臂节中出现的刚度不足和易失稳的问题,两种形状的孔进行组合,既兼顾了制造的便利性,又充分考虑了减重孔周围的刚度和稳定性。此外镂空臂节主体11内的空腔101还设有多个加强结构,能够增加镂空臂节的整体结构强度,大大地提高了镂空臂节的稳定性,不易断裂。The hollow arm section body 11 of the hollow arm section of the present invention is provided with first weight reduction holes 102 and second weight reduction holes 103 with different shapes on both sides, and between the first weight reduction hole 102 and the second weight reduction hole 103 They can be combined and arranged at will, which can not only meet the needs of different engineering applications, but also solve the problems of insufficient stiffness and easy instability in the existing hollow arm joints. The combination of the two shapes of holes not only takes into account the manufacturing Convenience, and full consideration of the stiffness and stability around the weight-reducing hole. In addition, the cavity 101 in the main body 11 of the hollow arm section is also provided with multiple reinforcing structures, which can increase the overall structural strength of the hollow arm section, greatly improve the stability of the hollow arm section, and prevent it from breaking easily.
进一步地,镂空臂节主体11包括底板113、顶板112、第一侧板114和第二侧板115,所述顶板112与所述底板113相对设置,所述第一侧板114与所述第二侧板115相对设置,所述第一侧板114、所述第二侧板115固定连接于所述顶板112、所述底板113之间。在本实施例中,顶板112与底板113平行设置,第一侧板114和第二侧板115固定连接在顶板112和底板113之间,第一减重孔102和第二减重孔103设于第一侧板114和/或第二侧板115上。Further, the hollow arm section main body 11 includes a bottom plate 113, a top plate 112, a first side plate 114 and a second side plate 115. The top plate 112 is arranged opposite to the bottom plate 113, and the first side plate 114 and the third side plate 114 are arranged oppositely. Two side plates 115 are arranged oppositely, and the first side plate 114 and the second side plate 115 are fixedly connected between the top plate 112 and the bottom plate 113 . In this embodiment, the top plate 112 and the bottom plate 113 are arranged in parallel, the first side plate 114 and the second side plate 115 are fixedly connected between the top plate 112 and the bottom plate 113, and the first weight reduction hole 102 and the second weight reduction hole 103 are provided. on the first side plate 114 and/or the second side plate 115 .
进一步地,多个第一减重孔102与多个第二减重孔103组合成多个减重单元104,多个减重单元104沿着镂空臂节主体11的长度方向依次排布,各减重单元104包括至少一个第一减重孔102和至少一个第二减重孔103。例如,当各减重单元104包括一个第一减重孔102和一个第二减重孔103时,第一减重孔102和第二减重孔103交叉间隔设置;当各减重单元104包括一个第一减重孔102和两个第二减重孔103时,第一减重孔102设于两个第二减重孔103之间;图3是本发明的减重单元104的其一组合方式的结构示意图,如图3所示,当各减重单元包括两个第一减重孔102和一个第二减重孔103,第二减重孔103设于两个第一减重孔102之间;图4是本发明的减重单元的其二组合方式的结构示意图,如图4所示,各减重单元104包括两个第一减重孔102和两个第二减重孔103,两个第二减重孔103设于两个第一减重孔102之间;图5是本发明的减重单元的其三组合方式的结构示意图,如图5所示,各减重单元104包括两个第一减重孔102和三个或三个以上的第二减重孔103,三个或三个以上的第二减重孔103设于两个第一减重孔102之间;上述的第一减重孔102和第二减重孔103的数量或排列组合仅为举例说明,还有其他的数量和排列组合在此不一一列举。Further, a plurality of first weight reduction holes 102 and a plurality of second weight reduction holes 103 are combined to form a plurality of weight reduction units 104. The plurality of weight reduction units 104 are arranged in sequence along the length direction of the hollow arm section main body 11, each The weight reduction unit 104 includes at least one first weight reduction hole 102 and at least one second weight reduction hole 103 . For example, when each weight reduction unit 104 includes a first weight reduction hole 102 and a second weight reduction hole 103, the first weight reduction hole 102 and the second weight reduction hole 103 are arranged at cross intervals; when each weight reduction unit 104 includes When there is one first weight reduction hole 102 and two second weight reduction holes 103, the first weight reduction hole 102 is provided between the two second weight reduction holes 103; Figure 3 is one of the weight reduction units 104 of the present invention. The structural schematic diagram of the combination is shown in Figure 3. When each weight reduction unit includes two first weight reduction holes 102 and one second weight reduction hole 103, the second weight reduction hole 103 is provided between the two first weight reduction holes. 102; Figure 4 is a schematic structural diagram of the second combination mode of the weight reduction unit of the present invention. As shown in Figure 4, each weight reduction unit 104 includes two first weight reduction holes 102 and two second weight reduction holes. 103, two second weight reduction holes 103 are provided between the two first weight reduction holes 102; Figure 5 is a structural schematic diagram of three combinations of the weight reduction unit of the present invention. As shown in Figure 5, each weight reduction hole The unit 104 includes two first weight reduction holes 102 and three or more second weight reduction holes 103. The three or more second weight reduction holes 103 are provided between the two first weight reduction holes 102. The above-mentioned number or arrangement of the first weight-reducing holes 102 and the second weight-reducing holes 103 is only an example, and there are other quantities and arrangements that are not listed here.
进一步地,第一减重孔102的形状例如为直角梯形,第二减重孔103为等腰梯形;或第一减重孔102为直角三角形,第二减重孔103为等腰三角形或等边三角形;或第一减重孔102为三角形,第二减重孔103为四边形或多边形;第一减重孔102与第二减重孔103之间的形状可任意组合或替换,需要注意的是,第一减重孔102和第二减重孔103的形状不分正反,例如,第一减重孔102为三角形时,正置三角形和倒置三角形均定义为第一减重孔102;又例如,第一减重孔102为直角梯 形时,直角梯形的直角边在左侧或右侧均视为第一减重孔102,直角梯形正置或倒置也均视为第一减重孔102。Further, the shape of the first weight-reducing hole 102 is, for example, a right-angled trapezoid, and the second weight-reducing hole 103 is an isosceles trapezoid; or the first weight-reducing hole 102 is a right-angled triangle, and the second weight-reducing hole 103 is an isosceles triangle or an isosceles triangle. side triangle; or the first weight reduction hole 102 is a triangle, and the second weight reduction hole 103 is a quadrilateral or polygon; the shapes between the first weight reduction hole 102 and the second weight reduction hole 103 can be arbitrarily combined or replaced. It should be noted that Yes, the shape of the first weight reduction hole 102 and the second weight reduction hole 103 does not distinguish between the positive and negative shapes. For example, when the first weight reduction hole 102 is a triangle, the upright triangle and the inverted triangle are both defined as the first weight reduction hole 102; For another example, the first weight reduction hole 102 is a right-angled ladder When the right-angled trapezoid is shaped, the right-angled side of the right-angled trapezoid is regarded as the first weight-reducing hole 102 on the left or right side, and the right-angled trapezoid is also regarded as the first weight-reducing hole 102 when it is upright or inverted.
进一步地,加强结构包括第一加强板12,第一加强板12包括至少一第一焊接边和至少一第一非焊接边,第一加强板12通过第一焊接边焊接在镂空臂节主体11的内壁上,第一非焊接边与镂空臂节主体11的内壁间隔设置。在本实施例中,第一加强板12包括一个第一焊接边和三个第一非焊接边,第一焊接边可与顶板112、底板113、第一侧板114或第二侧板115进行焊接;当第一加强板12包括两个第一焊接边和两个第一非焊接边时,第一焊接边焊接在顶板112和底板113,或第一焊接边焊接在第一侧板114和第二侧板115;当第一加强板12包括三个第一焊接边和一个非第一焊接边时,非第一焊接边可与顶板112、底板113、第一侧板114和第二侧板115中的其中一个板间隔设置,其他三个板均进行焊接处理;上述的三种焊接方式可减少焊接工艺,避免应力集中,节约时间和成本。Further, the reinforcing structure includes a first reinforcing plate 12. The first reinforcing plate 12 includes at least a first welding edge and at least a first non-welding edge. The first reinforcing plate 12 is welded to the hollow arm section main body 11 through the first welding edge. On the inner wall of the hollow arm section, the first non-welded edge is spaced apart from the inner wall of the hollow arm section body 11 . In this embodiment, the first reinforcing plate 12 includes one first welded edge and three first non-welded edges. The first welded edge can be connected with the top plate 112, the bottom plate 113, the first side plate 114 or the second side plate 115. Welding; when the first reinforcing plate 12 includes two first welding edges and two first non-welding edges, the first welding edge is welded to the top plate 112 and the bottom plate 113, or the first welding edge is welded to the first side plate 114 and the first side plate 114. The second side plate 115; when the first reinforcing plate 12 includes three first welding edges and one non-first welding edge, the non-first welding edge can be connected with the top plate 112, the bottom plate 113, the first side plate 114 and the second side plate 115. One of the plates 115 is spaced apart, and the other three plates are all welded; the above three welding methods can reduce the welding process, avoid stress concentration, and save time and cost.
进一步地,相邻两个第一减重孔102、相邻两个第二减重孔103以及相邻第一减重孔102与第二减重孔103之间形成有间隔筋板111,第一加强板12连接于间隔筋板111,第一加强板12为平板或折弯板,第一加强板12沿着镂空臂节主体11的径向设置。在本实施例中,第一加强板12垂直于顶板112和底板113设置,第一加强板12中部设有第三减重孔,第三减重孔例如为三角形或矩形等,但并不以此为限。Further, a spacing rib 111 is formed between two adjacent first weight reduction holes 102, two adjacent second weight reduction holes 103, and between adjacent first weight reduction holes 102 and second weight reduction holes 103. A reinforcing plate 12 is connected to the spacer rib plate 111 . The first reinforcing plate 12 is a flat plate or a bent plate. The first reinforcing plate 12 is arranged along the radial direction of the hollow arm section main body 11 . In this embodiment, the first reinforcing plate 12 is arranged perpendicularly to the top plate 112 and the bottom plate 113. A third weight-reducing hole is provided in the middle of the first reinforcing plate 12. The third weight-reducing hole is, for example, triangular or rectangular, but is not in the shape of a triangle or a rectangle. This is the limit.
进一步地,加强结构还包括多个第二加强板13,多个第二加强板13沿着镂空臂节主体11的长度方向相互间隔的固定在空腔101中,多个第二加强板13与多个第一加强板12相互间隔设置,各第二加强板13的形状与各第一加强板12的形状不同,第二加强板13连接于间隔筋板111,增加镂空臂节的结构强度。在本实施例中,当第二加强板13包括第一折弯部131和第二折弯部132,第一折弯部131的端部与第二折弯部132的端部连接,第一折弯部131与第二折弯部132之间的夹角为锐角,既第二加强板13呈V形设置;第二加强板13上设有第四减重孔105,第四减重孔105例如为三角形或矩形等,但并不以此为限。Further, the reinforcing structure also includes a plurality of second reinforcing plates 13. The plurality of second reinforcing plates 13 are fixed in the cavity 101 at intervals along the length direction of the hollow arm section body 11. The plurality of second reinforcing plates 13 are connected to the cavity 101. A plurality of first reinforcing plates 12 are spaced apart from each other. The shape of each second reinforcing plate 13 is different from that of each first reinforcing plate 12. The second reinforcing plates 13 are connected to the spacing ribs 111 to increase the structural strength of the hollow arm section. In this embodiment, when the second reinforcing plate 13 includes a first bending part 131 and a second bending part 132, and the end of the first bending part 131 is connected to the end of the second bending part 132, the first The angle between the bending portion 131 and the second bending portion 132 is an acute angle, that is, the second reinforcing plate 13 is arranged in a V shape; the second reinforcing plate 13 is provided with a fourth weight-reducing hole 105. The fourth weight-reducing hole 105 is, for example, a triangle or a rectangle, but is not limited thereto.
图6是本发明的镂空臂节的一实施例的正视结构示意图,如图6所示,在另一较佳的实施例中,第二加强板13包括第一折弯部131、第二折弯部132和第三折弯部133,第一折弯部131与第二折弯部132的一端连接形成第一夹角13a,第二折弯部132的另一端与第三折弯部133连接形成第二夹角13b,第一夹角13a和第二夹角13b均为钝角,或第一夹角13a为锐角,第二夹角13b为钝角。Figure 6 is a schematic front structural view of an embodiment of the hollow arm section of the present invention. As shown in Figure 6, in another preferred embodiment, the second reinforcing plate 13 includes a first bending portion 131, a second bending portion 131, and a second bending portion 131. The bending portion 132 and the third bending portion 133 , one end of the first bending portion 131 and the second bending portion 132 are connected to form a first included angle 13 a , and the other end of the second bending portion 132 is connected to the third bending portion 133 The connection forms a second included angle 13b, the first included angle 13a and the second included angle 13b are both obtuse angles, or the first included angle 13a is an acute angle and the second included angle 13b is an obtuse angle.
图7是本发明的第二加强板的一实施例的正视结构示意图,如图7所示,在另一较佳的实施例中,第二加强板13包括第一折弯部131、第二折弯部132、第三折弯部133、第四折弯部134和第五折弯部135,第一折弯部131和第三折弯部133平行设置,第二折弯部132固定连接于第一折弯部131和第三折弯部133之间,第三折弯部133与第五折弯部135平行设置,第四折弯部134固定连接于第三折弯部133和第五折弯部135之间。Figure 7 is a schematic front structural view of an embodiment of the second reinforcing plate of the present invention. As shown in Figure 7, in another preferred embodiment, the second reinforcing plate 13 includes a first bending portion 131, a second The bending part 132, the third bending part 133, the fourth bending part 134 and the fifth bending part 135, the first bending part 131 and the third bending part 133 are arranged in parallel, and the second bending part 132 is fixedly connected. Between the first bending part 131 and the third bending part 133, the third bending part 133 and the fifth bending part 135 are arranged in parallel, and the fourth bending part 134 is fixedly connected to the third bending part 133 and the fifth bending part 135. between five bending parts 135.
需要说明的是,第二加强板13的折弯部可根据间隔板的位置进行调整,第一加强板12与第 二加强板13之间可进行自由组合。It should be noted that the bent portion of the second reinforcing plate 13 can be adjusted according to the position of the partition plate, and the first reinforcing plate 12 and the third The two reinforcing plates 13 can be freely combined.
进一步地,第二加强板13包括一个第二焊接边和三个第二非焊接边,第二焊接边可与顶板112、底板113、第一侧板114或第二侧板115进行焊接;当第二加强板13包括两个第二焊接边和两个第二非焊接边时,第二焊接边焊接在顶板112和底板113,或第二焊接边焊接在第一侧板114和第二侧板115;当第二加强板13包括三个第二焊接边和一个非第二焊接边时,非第二焊接边可与顶板112、底板113、第一侧板114和第二侧板115中的其中一个板间隔设置,其他三个板均进行焊接处理;上述的三者焊接方式可减少焊接工艺,避免应力集中,节约时间和成本。Further, the second reinforcing plate 13 includes one second welding edge and three second non-welding edges, and the second welding edge can be welded to the top plate 112, the bottom plate 113, the first side plate 114 or the second side plate 115; when When the second reinforcing plate 13 includes two second welded edges and two second non-welded edges, the second welded edges are welded to the top plate 112 and the bottom plate 113, or the second welded edges are welded to the first side plate 114 and the second side. Plate 115; when the second reinforcing plate 13 includes three second welding edges and one non-second welding edge, the non-second welding edge can be connected with the top plate 112, the bottom plate 113, the first side plate 114 and the second side plate 115. One of the plates is set at intervals, and the other three plates are welded; the above three welding methods can reduce the welding process, avoid stress concentration, and save time and costs.
本发明的镂空臂节主要应用于消防机械、环卫机械或混凝土机械等,但并不以此为限。The hollow arm joint of the present invention is mainly used in fire-fighting machinery, sanitation machinery, concrete machinery, etc., but is not limited thereto.
如图8至图13所示,本发明还提供了一种分段式臂架,可应用在混凝土泵车等工程机械中,该分段式臂架包括多个箱型臂节,其中至少一个箱型臂节可以是上述的镂空臂节,其余的箱型臂节可以是镂空臂节,也可以是非镂空臂节(即腹板上未开设减重孔的臂节)。As shown in Figures 8 to 13, the present invention also provides a segmented boom, which can be used in engineering machinery such as concrete pump trucks. The segmented boom includes a plurality of box-shaped arm sections, at least one of which The box-shaped arm sections can be the above-mentioned hollow arm sections, and the remaining box-shaped arm sections can be hollow arm sections or non-hollow arm sections (that is, arm sections without weight-reducing holes on the web).
无论箱型臂节是何种类型,在本发明的分段式臂架中,至少有两个相邻设置的箱型臂节分别形成为第一箱型臂节210和第二箱型臂节211,此处限定第一箱型臂节210和第二箱型臂节211至少需要通过本发明特别设计的第一接头和第二接头形成端部对接。换言之,在本发明的分段式臂架中,至少通过第一接头和第二接头形成端部对接的两个相邻的箱型臂节,其中一者被定义为第一箱型臂节210,另一者被定义为第二箱型臂节211。例如在图8中,当中间的箱型臂节形成为第一箱型臂节210时,其左右两侧相邻的两个箱型臂节均形成为相对于该第一箱型臂节210的第二箱型臂节211。此外,箱型臂节由多个周向围板沿周向依次围合而成,臂节横截面通常呈矩形,臂节端部相应形成有端部开口。Regardless of the type of box arm section, in the segmented boom of the present invention, there are at least two adjacent box arm sections formed into a first box arm section 210 and a second box arm section respectively. 211, it is defined here that the first box-shaped arm section 210 and the second box-shaped arm section 211 at least need to form end butt joints through the first joint and the second joint specially designed in the present invention. In other words, in the segmented boom of the present invention, at least two adjacent box-shaped boom sections with butt ends are formed through the first joint and the second joint, one of which is defined as the first box-shaped boom section 210 , the other is defined as the second box-shaped arm section 211. For example, in FIG. 8 , when the middle box-shaped arm section is formed into the first box-shaped arm section 210 , the two adjacent box-shaped arm sections on its left and right sides are formed relative to the first box-shaped arm section 210 The second box-type arm section 211. In addition, the box-shaped arm section is composed of a plurality of circumferential enclosure plates that are sequentially enclosed in the circumferential direction. The cross-section of the arm section is usually rectangular, and the end of the arm section is correspondingly formed with an end opening.
第一接头包括固定在第一箱型臂节210的端部开口的第一板体21、在第一板体21上贯穿形成的第一板孔22以及与第一板孔22对位且垂直于第一板体21的板面延伸设置的套筒23(即套筒23与第一板孔22同轴对位设置),从而第一接头作为第一箱型臂节210的端部接头。在第一箱型臂节210与第二箱型臂节211的装配状态下,套筒23伸入第一箱型臂节210内,在第一箱型臂节210与第二箱型臂节211装配前,本发明不限制套筒23是否与第一板体21相互固定。The first joint includes a first plate body 21 fixed on an open end of the first box-shaped arm section 210, a first plate hole 22 formed through the first plate body 21, and a first plate hole 22 aligned and perpendicular to the first plate hole 22. The sleeve 23 extends from the plate surface of the first plate body 21 (that is, the sleeve 23 is coaxially aligned with the first plate hole 22), so that the first joint serves as the end joint of the first box-shaped arm section 210. In the assembled state of the first box-shaped arm section 210 and the second box-shaped arm section 211, the sleeve 23 extends into the first box-shaped arm section 210, and between the first box-shaped arm section 210 and the second box-shaped arm section 211 Before assembly, the present invention does not limit whether the sleeve 23 and the first plate body 21 are fixed to each other.
第二接头包括固定在第二箱型臂节211的端部开口的第二板体24以及垂直于第二板体24的板面延伸设置的插销25,从而第二接头作为第二箱型臂节211的端部接头。在第一箱型臂节210与第二箱型臂节211的装配状态下,插销25位于第二箱型臂节211的端部开口外,并且插销25穿过第一板孔22且可拆卸地插接固定在套筒23内,同时第一板体21与第二板体24形成板面对接,如此使得第一箱型臂节210与第二箱型臂节211形成端部对接。在第一箱型臂节210与第二箱型臂节211装配前,本发明不限制插销25是否与第二板体24相互固定。The second joint includes a second plate body 24 fixed on the open end of the second box-shaped arm section 211 and a plug 25 extending perpendicularly to the surface of the second plate body 24, so that the second joint serves as a second box-shaped arm. Section 211 end fitting. In the assembled state of the first box-shaped arm section 210 and the second box-shaped arm section 211, the latch 25 is located outside the end opening of the second box-shaped arm section 211, and the latch 25 passes through the first plate hole 22 and is detachable. The ground is plugged and fixed in the sleeve 23, and at the same time, the first plate body 21 and the second plate body 24 form a plate face connection, so that the first box-shaped arm section 210 and the second box-shaped arm section 211 form an end-butt connection. Before the first box-shaped arm section 210 and the second box-shaped arm section 211 are assembled, the present invention does not limit whether the latch 25 and the second plate body 24 are fixed to each other.
基于上述设置,在本发明的分段式臂架中,第一箱型臂节210与第二箱型臂节211通过连接可靠性极高的第一接头与第二接头实现可拆卸装配。尤其是对于姿态多变的臂架而言,利用第二接头中的插销25与第一接头中的套筒23插接配合,可由该二者共同承受施加在臂架上的剪力、弯矩、扭矩等交变载荷,而现有技术中的分段式臂架则通常采用普通的法兰和螺栓实现臂节间的连接,特 别在承受剪力时,螺栓容易断裂,造成臂架失稳,因此与现有技术相比,本发明的方案可大幅提高分段式臂架的受力性能,从而有效提高分段式臂架的作业稳定性,降低变形损坏风险,与此同时,第一接头与第二接头的拆装方式简单,可有效提高第一箱型臂节210与第二箱型臂节211的拆装效率,特别是在制造长米段臂架时,使得长米段臂架可分段制造再进行装配,大大降低制造难度。当分段式臂架某段臂节出现损坏或者达到设定的使用时间、又或者预计剩余寿命不多时,可仅将该段臂节拆下维修或更换,极大缩短分段式臂架重新投入使用所需的时间。并且,在第一箱型臂节210与第二箱型臂节211的装配状态下,套筒23伸入第一箱型臂节210内,插销25插入套筒23内,即套筒23和插销25均位于第一箱型臂节210内,可做到防水防锈,保证臂架长期使用下的插接配合强度,极大延长第一接头和第二接头的使用寿命。Based on the above arrangement, in the segmented boom of the present invention, the first box-shaped arm section 210 and the second box-shaped arm section 211 are detachably assembled by connecting the first joint and the second joint with extremely high reliability. Especially for the boom with changeable postures, the plug 25 in the second joint and the sleeve 23 in the first joint can be plugged and matched, so that the two can jointly bear the shear force and bending moment exerted on the boom. , torque and other alternating loads, while the segmented booms in the existing technology usually use ordinary flanges and bolts to realize the connection between arm sections, especially Especially when bearing shear force, the bolts are easy to break, causing the boom to become unstable. Therefore, compared with the existing technology, the solution of the present invention can greatly improve the stress performance of the segmented boom, thereby effectively improving the stability of the segmented boom. The operation stability is improved and the risk of deformation and damage is reduced. At the same time, the disassembly and assembly of the first joint and the second joint are simple, which can effectively improve the disassembly and assembly efficiency of the first box-shaped arm section 210 and the second box-shaped arm section 211. Especially when manufacturing the long-meter boom, the long-meter boom can be manufactured in sections and then assembled, which greatly reduces the manufacturing difficulty. When a section of the segmented boom is damaged or reaches the set use time, or the remaining life is not expected to be long, only this section of the boom can be removed for repair or replacement, which greatly shortens the re-installation of the segmented boom. The time required to put it into use. Moreover, in the assembled state of the first box-shaped arm section 210 and the second box-shaped arm section 211, the sleeve 23 extends into the first box-shaped arm section 210, and the latch 25 is inserted into the sleeve 23, that is, the sleeve 23 and The pins 25 are all located in the first box-type arm section 210, which can be waterproof and rust-proof, ensuring the strength of the plug-in fit under long-term use of the boom, and greatly extending the service life of the first joint and the second joint.
在一种实施例中,通过在第一箱型臂节210与第二箱型臂节211之间设置一一对应插接固定的多个插销25和多个套筒23,有利于进一步加强连接可靠性。例如,对应于横截面呈矩形的常用箱型臂节,第一接头可包括分布在第一板体21的四个边角部的四个第一板孔22和与四个第一板孔22一一对位设置的四个套筒23,第二接头可包括分布在第二板体24的四个边角部的四个插销25,四个插销25一一对应地穿过四个第一板孔22且可拆卸地插接固定在四个套筒23内。如此,可在第一箱型臂节210与第二箱型臂节211的对接位置的四个边角部均形成稳定连接,使得分段式臂架承受剪力、弯矩、扭矩等交变载荷的能力进一步更强。In one embodiment, by disposing a plurality of pins 25 and a plurality of sleeves 23 that are plugged and fixed in one-to-one correspondence between the first box-shaped arm section 210 and the second box-shaped arm section 211, it is helpful to further strengthen the connection. reliability. For example, corresponding to a common box-shaped arm section with a rectangular cross-section, the first joint may include four first plate holes 22 distributed at four corners of the first plate body 21 and four first plate holes 22 With the four sleeves 23 arranged in one-to-one alignment, the second joint may include four pins 25 distributed at the four corners of the second plate body 24. The four pins 25 pass through the four first ones in one-to-one correspondence. The plate holes 22 are detachably plugged and fixed in four sleeves 23 . In this way, a stable connection can be formed at the four corners of the docking position of the first box-shaped arm section 210 and the second box-shaped arm section 211, so that the segmented boom can withstand alternating shear forces, bending moments, torques, etc. The load capacity is further enhanced.
在一种实施例中,插销25的外周壁与套筒23的内周壁形成键槽配合连接。例如,插销25的外周壁上形成有沿周向依次间隔排布的多个插销键,套筒23的内周壁形成有与多个插销键一一对应设置的多个套筒键槽,在插销25插接于套筒23的状态下,通过多个插销键与多个套筒键槽的一一对应配合,插销25与套筒23实现周向限位,可防止相对转动,提高连接稳定性,同时,利用相互配合的插销键与套筒键槽,可极大提高对施加在臂架上的扭矩载荷的承受能力。In one embodiment, the outer peripheral wall of the plug 25 and the inner peripheral wall of the sleeve 23 form a keyway fitting connection. For example, the outer peripheral wall of the latch 25 is formed with a plurality of latch keys arranged at intervals along the circumferential direction, and the inner peripheral wall of the sleeve 23 is formed with a plurality of sleeve keyways corresponding to the plurality of latch keys. In the latch 25 When plugged into the sleeve 23, through the one-to-one matching of multiple latch keys and multiple sleeve keyways, the latch 25 and the sleeve 23 achieve circumferential limiting, which can prevent relative rotation and improve connection stability. , using the mutually matched latch key and sleeve keyway, the ability to withstand the torque load imposed on the boom can be greatly improved.
在一种实施例中,插销25的外周壁与第一板孔22的内周壁也可形成键槽配合连接。例如,在插销25的外周壁上形成有沿周向依次间隔排布的多个插销键的情况下,第一板孔22的内周壁形成有与多个插销键一一对应设置的多个板孔键槽,如此,在插销25穿连第一板孔22的状态下,通过多个插销键与多个板孔键槽一一对应配合,插销25与第一板体21实现周向限位,可防止相对转动,提高连接稳定性,同样地,利用相互配合的插销键与板孔键槽,也可提高对施加在臂架上的扭矩载荷的承受能力。In one embodiment, the outer peripheral wall of the plug 25 and the inner peripheral wall of the first plate hole 22 may also form a keyway fitting connection. For example, in the case where the outer peripheral wall of the latch 25 is formed with a plurality of latch keys arranged at intervals along the circumferential direction, the inner peripheral wall of the first plate hole 22 is formed with a plurality of plates arranged in one-to-one correspondence with the plurality of latch keys. hole keyway, in this way, when the latch 25 is connected to the first plate hole 22, through the one-to-one matching of the plurality of latch keys and the plurality of plate hole keyways, the latch 25 and the first plate body 21 achieve circumferential limiting, which can Prevent relative rotation and improve connection stability. Similarly, the use of matching latch keys and plate hole keyways can also improve the ability to withstand torque loads imposed on the boom.
优选地,上述多个键、槽均沿周向均布。Preferably, the plurality of keys and grooves are evenly distributed along the circumferential direction.
需要说明的是,在一种可选的实施例中,通过插销25与套筒23的插接配合,已能实现第一箱型臂节210与第二箱型臂节211的连接稳定,比如通过插销25过盈插接于套筒23。但为了进一步提高连接可靠性,以及接头拆卸的便利性,本发明的分段式臂架中还可设置加强锁定结构,利用该加强锁定结构将插销25和套筒23相互锁定,以免在极端作业工况下(例如在臂架承受的载荷突然远超出设计值的情况下)插销25与套筒23松脱而导致臂架失稳。It should be noted that, in an optional embodiment, the connection between the first box-shaped arm section 210 and the second box-shaped arm section 211 can be achieved through the plug-fitting of the pin 25 and the sleeve 23, such as The pin 25 is interference-fitted to the sleeve 23 . However, in order to further improve the connection reliability and the convenience of joint disassembly, the segmented boom of the present invention can also be provided with a reinforced locking structure, and the reinforced locking structure is used to lock the latch 25 and the sleeve 23 with each other to avoid extreme operations. Under working conditions (for example, when the load borne by the boom suddenly far exceeds the design value) the latch 25 and the sleeve 23 become loose, causing the boom to become unstable.
作为加强锁定结构的一种实施例,插销25形成有插销中空腔,加强锁定结构包括锁紧销,锁 紧销过盈插接在插销中空腔内,或者锁紧销的外周壁与插销中空腔的内周壁螺纹配合,均可实现对第一接头与第二接头的锁定。As an embodiment of the reinforced locking structure, the latch 25 is formed with a latch hollow cavity, and the reinforced locking structure includes a locking pin. The locking of the first joint and the second joint can be achieved by interference insertion of the tightening pin in the latch hollow cavity, or by screw-fitting the outer peripheral wall of the locking pin with the inner peripheral wall of the latch hollow cavity.
在一种实施例中,锁紧销包括内外两端分别形成为轴体内端和轴体外端的锁紧销轴体28以及固定连接于轴体外端的锁紧销帽体29,轴体内端可拆卸地插接固定在插销中空腔内,在插销25插接于套筒23的状态下,锁紧销帽体29与套筒23的外端面沿轴向限位抵接。由此,锁紧销轴体28能够由轴体内端穿连套筒23和插销25,直至锁紧销帽体29与套筒23的外端面抵接,从而可将套筒23锁紧限位在插销25和锁紧销帽体29之间,保证插销25和套筒23的锁紧状态。当锁紧销轴体28与插销中空腔螺纹配合时,可采用螺栓作为锁紧销,此时,螺栓的螺帽即为锁紧销帽体29。In one embodiment, the locking pin includes a locking pin shaft body 28 whose inner and outer ends are respectively formed into the inner end of the shaft and the outer end of the shaft, and a locking pin cap body 29 fixedly connected to the outer end of the shaft. The inner end of the shaft is detachable. The locking pin cap 29 is in axial limited contact with the outer end surface of the sleeve 23 when the plug 25 is inserted into the sleeve 23 . Therefore, the locking pin shaft body 28 can pass through the sleeve 23 and the latch 25 from the inner end of the shaft until the locking pin cap body 29 contacts the outer end surface of the sleeve 23, thereby locking and limiting the sleeve 23. Between the latch 25 and the locking pin cap body 29, the locking state of the latch 25 and the sleeve 23 is ensured. When the locking pin shaft body 28 is threaded with the latch hollow cavity, a bolt can be used as the locking pin. At this time, the nut of the bolt is the locking pin cap body 29.
在插销25未形成有插销中空腔的情况下,也可采用另一安装方式的锁紧销将插销25和套筒23锁定。例如,在插销25和套筒23的周壁上分别开设相互对位的两个锁紧孔,通过锁紧销将两个锁紧孔穿连,同样可实现插销25和套筒23的锁定。When the latch 25 is not formed with a latch hollow cavity, a locking pin of another installation method can also be used to lock the latch 25 and the sleeve 23 . For example, two locking holes aligned with each other are respectively opened on the peripheral walls of the latch 25 and the sleeve 23, and the two locking holes are connected by a locking pin, so that the latch 25 and the sleeve 23 can also be locked.
在一种可选的实施例中,在插销25未形成有插销中空腔的情况下,也可采用在插销25的外周壁上设置外螺纹与锁紧螺母配合的方式将第一接头与第二接头锁定。具体地,当插销25插入套筒23后,插销25的一端部伸出套筒23外,锁紧螺母与插销25的该端部处的外螺纹配合。In an optional embodiment, when the latch 25 is not formed with a latch hollow cavity, the first joint and the second joint can also be connected by providing external threads on the outer peripheral wall of the latch 25 to cooperate with the locking nut. Connector locks. Specifically, when the latch 25 is inserted into the sleeve 23 , one end of the latch 25 extends out of the sleeve 23 , and the locking nut cooperates with the external thread at the end of the latch 25 .
为便于安装锁紧销,第一箱型臂节210的周壁可贯穿形成有与第一箱型臂节210的端部开口连通以避让锁紧销拆装的拆装避让口210a,拆装避让口210a的位置尽量靠近第一箱型臂节210的端部开口,这样在第一箱型臂节210的端部开口被第一板体21盖合的状态下,操作人员可从拆装避让口210a触及到伸入第一箱型臂节210内的套筒23,从而便于锁紧销的拆装。In order to facilitate the installation of the locking pin, the peripheral wall of the first box-shaped arm section 210 can be formed with a disassembly and assembly escape opening 210a connected with the end opening of the first box-shaped arm section 210 to prevent the locking pin from being disassembled and assembled. The position of the opening 210a is as close as possible to the end opening of the first box-shaped arm section 210, so that when the end opening of the first box-shaped arm section 210 is covered by the first plate body 21, the operator can avoid disassembly and assembly. The opening 210a touches the sleeve 23 extending into the first box-shaped arm section 210, thereby facilitating the disassembly and assembly of the locking pin.
在一种实施例中,套筒23的两端分别形成为套筒外端和套筒内端,套筒内端与第一板体21形成可拆卸连接。具体地,套筒内端既能够可拆卸地插接固定于第一板孔22中,也可以将套筒内端的端面直接与第一板体21的板面对接,不管是采用插接或是直接对接,在第一接头与第二接头的对接状态下,第二接头均能够通过插销25同时将第一板体21和套筒23两者穿连固定。整体而言,将套筒23与第一板体21设置为可拆卸连接,从而可根据实际情况对套筒23进行更换、维修等操作,提高第一接头的通用性,例如可以对具备不同形状、大小的套筒内端的套筒23进行适应性更换,便捷性较高。In one embodiment, the two ends of the sleeve 23 are respectively formed into a sleeve outer end and a sleeve inner end, and the sleeve inner end forms a detachable connection with the first plate body 21 . Specifically, the inner end of the sleeve can be detachably plugged and fixed in the first plate hole 22, or the end surface of the inner end of the sleeve can be directly connected to the plate surface of the first plate body 21, whether by plugging or plugging. It is direct docking. In the docking state of the first joint and the second joint, the second joint can simultaneously connect and fix the first plate body 21 and the sleeve 23 through the pin 25. Overall, the sleeve 23 and the first plate body 21 are configured to be detachably connected, so that the sleeve 23 can be replaced, repaired, etc. according to the actual situation, thereby improving the versatility of the first joint, for example, it can be used for joints with different shapes. The sleeve 23 at the inner end of the sleeve can be replaced adaptively according to the size of the sleeve, and the convenience is high.
在一种实施例中,套筒23内端过盈插接在第一板孔22中。具体地,套筒内端的外径可设置为大于第一板孔22的最大孔径,在套筒内端插接于第一板孔22的状态下,通过套筒内端与第一板孔22的过盈配合,可使套筒23与第一板体21实现固定连接,从而可增强第一箱型臂节210和第二箱型臂节211连接的强度和稳定性。In one embodiment, the inner end of the sleeve 23 is interference-fitted into the first plate hole 22 . Specifically, the outer diameter of the inner end of the sleeve can be set to be larger than the maximum hole diameter of the first plate hole 22. When the inner end of the sleeve is inserted into the first plate hole 22, the inner end of the sleeve and the first plate hole 22 can be connected to each other. The interference fit can achieve a fixed connection between the sleeve 23 and the first plate body 21, thereby enhancing the strength and stability of the connection between the first box-shaped arm section 210 and the second box-shaped arm section 211.
进一步地,为了增强第一接头与第二接头连接的有效性,套筒23在套筒内端与套筒外端之间的各个截面位置处的外径均大于套筒内端的外径。具体地,套筒23的外径由套筒内端至套筒外端逐渐增大,从而可限定套筒23与第一板体21的相对位置,确保插接后第一板体21不能往套筒外端方向移动。在其他实施例中,套筒23也可以形成为大外径段和小外径段,对应地,套筒内端位于小外径段,套筒外端则位于大外径段,由此可通过该大外径段限制第一板体21的位移。此外,该大外径 段和小外径段均可以设置为外径逐渐增大,由此可增强套筒23与第一板体21连接操作的平顺度。Further, in order to enhance the effectiveness of the connection between the first joint and the second joint, the outer diameter of the sleeve 23 at each cross-sectional position between the inner end of the sleeve and the outer end of the sleeve is larger than the outer diameter of the inner end of the sleeve. Specifically, the outer diameter of the sleeve 23 gradually increases from the inner end of the sleeve to the outer end of the sleeve, thereby limiting the relative position of the sleeve 23 and the first plate body 21 to ensure that the first plate body 21 cannot move forward after insertion. The outer end of the sleeve moves in the direction. In other embodiments, the sleeve 23 can also be formed into a large outer diameter section and a small outer diameter section. Correspondingly, the inner end of the sleeve is located in the small outer diameter section, and the outer end of the sleeve is located in the large outer diameter section, so that The large outer diameter section limits the displacement of the first plate body 21 . In addition, the large outer diameter Both the segment and the small outer diameter segment can be configured to gradually increase in outer diameter, thereby enhancing the smoothness of the connection operation between the sleeve 23 and the first plate body 21 .
在一种实施例中,套筒内端的端面与第一板体21在第一板孔22的孔周缘位置处的板面形成对接也就是说,套筒内端的外径可设置为大于第一板孔22的最大孔径,在套筒内端不插入第一板孔22的情况下,通过第二接头顶压第一板体21,即可使套筒内端的端面与第一板孔22的孔周缘位置处的板面形成对接,同时套筒内端的端面可对第一板体21进行限位,确保第一板体21不往套筒外端方向移动。In one embodiment, the end surface of the inner end of the sleeve is butted with the plate surface of the first plate body 21 at the hole peripheral position of the first plate hole 22. That is to say, the outer diameter of the inner end of the sleeve can be set to be larger than the first plate hole 22. The maximum diameter of the plate hole 22, when the inner end of the sleeve is not inserted into the first plate hole 22, and the first plate body 21 is pressed through the second joint, the end surface of the inner end of the sleeve can be aligned with the first plate hole 22. The plate surfaces at the periphery of the hole form a butt joint, and at the same time, the end surface of the inner end of the sleeve can limit the first plate body 21 to ensure that the first plate body 21 does not move toward the outer end of the sleeve.
在一种实施例中,第一板孔22的孔径与对应穿过第一板孔22的插销25的最大外径相同。由此,在第一接头与第二接头的对接状态下,插销25的外周壁可抵接第一板孔22的内周壁,通过第一板体21对插销25的限位作用,可避免两者沿径向产生相对位移,提升第一接头与第二接头连接的稳定性,降低臂架损坏的风险。In one embodiment, the diameter of the first plate hole 22 is the same as the maximum outer diameter of the pin 25 corresponding to the first plate hole 22 . Therefore, in the butt state of the first joint and the second joint, the outer peripheral wall of the plug 25 can abut the inner peripheral wall of the first plate hole 22 , and the limiting effect of the first plate body 21 on the plug 25 can prevent the two sides from interfering with each other. The relative displacement occurs along the radial direction, which improves the stability of the connection between the first joint and the second joint and reduces the risk of damage to the boom.
在一种实施例中,套筒23的两端分别形成为套筒外端和套筒内端,套筒内端与第一板体21非可拆卸地固定连接。例如可以通过焊接等加工方式将套筒内端的端面与第一板体21的板面固定连接,也可以通过一体式冲压、3D打印等方式将套筒23与第一板体21一体成型,从而可加强套筒23与第一板体21的连接稳定性和载荷能力。In one embodiment, the two ends of the sleeve 23 are respectively formed into a sleeve outer end and a sleeve inner end, and the sleeve inner end is fixedly connected to the first plate body 21 in a non-detachable manner. For example, the end surface of the inner end of the sleeve can be fixedly connected to the surface of the first plate body 21 through welding or other processing methods, or the sleeve 23 and the first plate body 21 can be integrally formed through integrated stamping, 3D printing, etc., so that The connection stability and load capacity of the sleeve 23 and the first plate body 21 can be enhanced.
在一种实施例中,插销25的两端分别形成为插销外端和插销内端,插销内端与第二板体24形成可拆卸连接。例如,第二板体24可形成有与插销内端过盈配合的板孔,使得插销25能够插接固定于第二板体24,此外,也可以设置可拆卸的锁定结构将插销内端与第二板体24进行锁定,为此本发明不限制插销内端与第二板体24的可拆卸连接方式,整体而言,通过插销25与第二板体24可拆卸链接,可增强第二接头的通用性,同时可便于对插销25进行更换、维修等操作,提升接头装配的便捷性。In one embodiment, the two ends of the latch 25 are respectively formed into an outer end and an inner end of the latch, and the inner end of the latch forms a detachable connection with the second plate body 24 . For example, the second plate body 24 can be formed with a plate hole that is an interference fit with the inner end of the latch, so that the latch 25 can be plugged and fixed to the second plate body 24. In addition, a detachable locking structure can also be provided to connect the inner end of the latch with the latch. The second plate body 24 is locked. For this reason, the present invention does not limit the detachable connection method between the inner end of the latch and the second plate body 24. Overall, the detachable connection between the latch 25 and the second plate body 24 can enhance the second plate body 24. The versatility of the joint also facilitates operations such as replacement and maintenance of the plug 25, thereby improving the convenience of joint assembly.
为了增强连接的稳定性,第二接头还包括限位板26,插销25通过插销内端垂直固定连接于限位板26,该连接方式可以为焊接、一体式冲压加工等,第二板体24上贯穿形成有第二板孔27,在第一接头与第二接头的对接状态下,插销25穿过第二板孔27设置,限位板26与第二板体24形成板面对接。由此,可通过限位板26对插销25进行限位,有效避免插销内端脱离第二板孔27,增强了连接过程的稳定性。In order to enhance the stability of the connection, the second joint also includes a limiting plate 26. The latch 25 is vertically fixedly connected to the limiting plate 26 through the inner end of the latch. The connection method can be welding, integrated stamping processing, etc., the second plate body 24 A second plate hole 27 is formed through the upper part. In the butt state of the first joint and the second joint, the latch 25 is disposed through the second plate hole 27 , and the limiting plate 26 forms a plate surface connection with the second plate body 24 . Therefore, the latch 25 can be limited by the limiting plate 26 , effectively preventing the inner end of the latch from escaping from the second plate hole 27 , thereby enhancing the stability of the connection process.
在一种实施例中,插销25的外周壁与第二板孔27的内周壁形成键槽配合连接。具体地,插销25的外周壁沿周向形成外凸的插销键,第二板孔27的内周壁沿周向形成与插销键一一对应的板孔键槽,由此,在插销25穿插于第二板孔27的状态下,可通过插销键与板孔键槽的配合,从而对插销25和第二板体24进行限位,防止插销25与第二板体24发生相对转动,提升连接的稳定性,增强本发明的接头组件对扭矩载荷的承受能力。In one embodiment, the outer peripheral wall of the plug 25 and the inner peripheral wall of the second plate hole 27 form a keyway fitting connection. Specifically, the outer peripheral wall of the latch 25 forms a protruding latch key along the circumferential direction, and the inner peripheral wall of the second plate hole 27 forms a plate hole keyway corresponding to the latch key in the circumferential direction. Therefore, when the latch 25 is inserted into the first When the second plate hole 27 is in the state, the latch key 25 and the second plate body 24 can be limited by the cooperation of the latch key and the plate hole keyway, preventing the latch 25 and the second plate body 24 from relative rotation, thereby improving the stability of the connection. properties and enhance the joint assembly's ability to withstand torque loads.
在一种实施例中,插销25的两端分别形成为插销外端和插销内端,插销内端与第二板体24非可拆卸地固定连接。例如,可以通过焊接等加工方式将插销内端的端面与第二板体24的板面固定连接,也可以通过一体式冲压、3D打印等方式将插销25与第二板体24一体成型,从而可加强插销25与第二板体24的连接稳定性和载荷能力。 In one embodiment, the two ends of the latch 25 are respectively formed into an outer end and an inner end of the latch, and the inner end of the latch is fixedly connected to the second plate body 24 in a non-detachable manner. For example, the end surface of the inner end of the latch can be fixedly connected to the surface of the second plate body 24 through welding or other processing methods, or the latch 25 and the second plate body 24 can be integrally formed through integrated stamping, 3D printing, etc., so that Strengthen the connection stability and load capacity of the plug 25 and the second plate body 24.
另一方面,如图14至图18所示,本发明还提供了一种臂架总成,该臂架总成包括依次铰接的多个箱型臂架,各个箱型臂架中均包括至少一个箱型臂节。当箱型臂架中只有一个箱型臂节时,箱型臂节本身即相当于该箱型臂架,当箱型臂架中有多个箱型臂节时,箱型臂架相当于形成为分段式臂架,但与前述的分段式臂架不同的是,此处不限制臂架中是否设置第一接头、第二接头和加强锁定结构等。On the other hand, as shown in Figures 14 to 18, the present invention also provides a boom assembly, which includes a plurality of box-shaped booms that are hinged in sequence, and each box-shaped boom includes at least A box arm section. When there is only one box boom section in the box boom, the box boom section itself is equivalent to the box boom. When there are multiple box boom sections in the box boom, the box boom is equivalent to forming It is a segmented boom, but unlike the aforementioned segmented boom, there is no restriction on whether the boom is provided with a first joint, a second joint, a reinforced locking structure, etc.
为了尽可能减轻臂架总成的重量,在本发明的臂架总成中,将至少一个箱型臂架设置为金属镂空臂架31,将至少一个箱型臂架设置为纤维复材臂架34,并且将金属镂空臂架31靠近臂架总成的首端布置(例如靠近转台的一端),将纤维复材臂架34靠近臂架总成的末端布置(例如靠近布料点的一端)。In order to reduce the weight of the boom assembly as much as possible, in the boom assembly of the present invention, at least one box-shaped boom is configured as a metal hollow boom 31, and at least one box-shaped boom is configured as a fiber composite boom 34, and arrange the metal hollow arm 31 close to the head end of the arm assembly (for example, the end close to the turntable), and arrange the fiber composite arm 34 close to the end of the arm assembly (for example, the end close to the distribution point).
在阐述上述轻量化设计的依据之前,需要先对本发明的臂架总成中的一些技术术语进行解释说明。Before elaborating on the basis for the above-mentioned lightweight design, some technical terms in the boom assembly of the present invention need to be explained first.
首先,金属镂空臂架31是指自身设有至少一个金属镂空臂节(即腹板上开设有减重孔的金属臂节)的臂架。当金属镂空臂架31中只有一个箱型臂节时,该箱型臂节只能是金属镂空臂节,并且此时金属镂空臂节本身相当于该金属镂空臂架31;当金属镂空臂架31中有多个箱型臂节时,不限制箱型臂节还有其他类型,但至少保证有一个箱型臂节为金属镂空臂节,而其他类型的箱型臂节例如可以是实腹臂节(即腹板上未开设减重孔的金属臂节),但不可以是纤维复材臂节(其定义见下述)。显然,当前文中具有多种减重孔组合布置方式的镂空臂节采用金属材料制成时,其可作为金属镂空臂节设置在金属镂空臂架31中。First of all, the metal hollow arm 31 refers to an arm equipped with at least one metal hollow arm section (that is, a metal arm section with a weight-reducing hole on the web). When there is only one box-shaped arm section in the metal hollow arm 31, the box-shaped arm section can only be a metal hollow arm section, and at this time the metal hollow arm section itself is equivalent to the metal hollow arm 31; when the metal hollow arm When there are multiple box arm joints in 31, there is no restriction on other types of box arm joints, but at least one box arm joint is guaranteed to be a metal hollow arm joint, while other types of box arm joints can be, for example, solid belly Boom joints (i.e. metal boom joints without weight-reducing holes on the web), but cannot be fiber composite boom joints (see the definition below). Obviously, when the hollow arm sections with various combination arrangements of weight-reducing holes are made of metal materials, they can be disposed in the metal hollow arm frame 31 as metal hollow arm sections.
此外,纤维复材臂架34是指自身设有至少一个纤维复材臂节(即主要由纤维复材制成的臂节,该臂节中可含有小部分其他材质,例如金属等)的臂架。当纤维复材臂架34中只有一个箱型臂节时,该箱型臂节只能是纤维复材臂节,并且此时纤维复材臂节本身相当于该纤维复材臂架34;当纤维复材臂架34中有多个箱型臂节时,不限制箱型臂节还有其他类型,但至少保证有一个箱型臂节为纤维复材臂节,而其他类型的箱型臂节例如可以是实腹臂节,但不可以是金属镂空臂节。作为一种优选的实施例,纤维复材臂架34所包含的箱型臂节全部是纤维复材臂节。In addition, the fiber composite arm 34 refers to an arm equipped with at least one fiber composite arm section (that is, an arm section mainly made of fiber composite materials, and the arm section may contain a small part of other materials, such as metal, etc.) shelf. When there is only one box-shaped arm section in the fiber composite boom 34, the box-shaped boom section can only be a fiber composite boom section, and at this time the fiber composite boom section itself is equivalent to the fiber composite boom 34; when When there are multiple box-shaped arm sections in the fiber composite boom 34, there is no limit to other types of box-shaped boom sections, but at least one box-shaped boom section is guaranteed to be a fiber composite boom section, and other types of box-shaped boom sections For example, the joint can be a solid web arm joint, but it cannot be a metal hollow arm joint. As a preferred embodiment, all the box-shaped arm sections included in the fiber composite boom 34 are fiber composite boom sections.
再者,当臂架总成中仅有两个箱型臂架时,意味着两个箱型臂架分别为金属镂空臂架31和纤维复材臂架34,且二者的端部相互铰接。当臂架总成中箱型臂架的数量多于两个时,最靠近臂架总成的首端布置的箱型臂架为金属镂空臂架31,最靠近臂架总成的末端布置的箱型臂架为纤维复材臂架34,而其余的箱型臂架的类型则不作限制。Furthermore, when there are only two box-shaped booms in the boom assembly, it means that the two box-shaped booms are respectively a metal hollow boom 31 and a fiber composite boom 34, and the ends of the two are hinged to each other. . When the number of box-shaped booms in the boom assembly is more than two, the box-shaped boom arranged closest to the head end of the boom assembly is a metal hollow boom 31, and the box-shaped boom arranged closest to the end of the boom assembly The box-shaped boom is a fiber composite boom 34, and the types of other box-shaped booms are not limited.
在本发明中,将臂架总成在完全伸展状态下,向外伸出最远的一端部视为臂架总成的末端,臂架总成的另一端部则相应视为臂架总成的首端,但此处定义的末端和首端在臂架总成中的位置,不会因为臂架总成的姿态改变(例如切换为完全折叠状态)而发生变化。作为举例,当本发明的臂架总成应用于混凝土泵车等设有转台的工程机械时,臂架总成的首端与转台连接,臂架总成的末端在作业时靠近布料点。In the present invention, the farthest end of the boom assembly in the fully extended state is regarded as the end of the boom assembly, and the other end of the boom assembly is correspondingly regarded as the boom assembly. The head end of the boom assembly, but the positions of the end and the head end defined here in the boom assembly will not change due to changes in the posture of the boom assembly (such as switching to a fully folded state). As an example, when the boom assembly of the present invention is applied to construction machinery equipped with a turntable such as a concrete pump truck, the first end of the boom assembly is connected to the turntable, and the end of the boom assembly is close to the distribution point during operation.
通常,金属镂空臂架31相对于实腹臂架33可减重约20%,而纤维复材臂架34相对于金属镂空 臂架31可减重约15%,因此将纤维复材臂架34和金属镂空臂架31分别布置为靠近臂架总成的末端和首端,从轻量化角度考虑,一方面可极大降低臂架总成在末端及附近区域的自重,另一方面,可减轻金属镂空臂架31的负载,从而可进一步增大其镂空面积(例如增加减重孔数量和/或增大减重孔孔径),相当于金属镂空臂架31的自重也得以下降,因此对臂架总成整体而言,可获得极致的轻量化效果,同时有利于降低成本。Generally, the metal hollow arm 31 can reduce weight by about 20% compared to the solid belly arm 33, while the fiber composite arm 34 can reduce weight by about 20% compared to the metal hollow arm 33. The weight of the boom 31 can be reduced by about 15%. Therefore, the fiber composite boom 34 and the metal hollow boom 31 are respectively arranged close to the end and first end of the boom assembly. From the perspective of lightweight, on the one hand, it can greatly reduce the weight of the boom. The self-weight of the boom assembly at the end and nearby areas, on the other hand, can reduce the load of the metal hollow boom 31, thereby further increasing its hollow area (for example, increasing the number of weight-reducing holes and/or increasing the aperture of the weight-reducing holes) ), which is equivalent to the dead weight of the metal hollow arm 31 also being reduced. Therefore, for the entire arm assembly, the ultimate lightweight effect can be achieved and at the same time it is conducive to reducing costs.
不仅如此,从力学性能方面考虑,纤维复材(主要考虑碳纤维材料)相比于金属(主要考虑钢材),具有强度高和弹性模量小的特点,在相同的截面下,纤维复材臂架34的变形量和可承受载荷均大于金属镂空臂架31。将纤维复材臂架34布置为靠近臂架总成的末端,可减少纤维复材臂架34所占的空间,从而为载荷更大的金属镂空臂架31提供更多的布置空间。金属的弹性模量比纤维大,在满足金属镂空臂架31的强度的情况下,金属镂空臂架31可以设置为具有更小的截面尺寸,有利于臂架总成中各个箱型臂架的空间布置。Not only that, from the perspective of mechanical properties, fiber composite materials (mainly considering carbon fiber materials) have the characteristics of higher strength and smaller elastic modulus than metals (mainly considering steel materials). Under the same cross-section, the fiber composite boom The deformation amount and load bearing capacity of 34 are both larger than that of the metal hollow arm 31 . Arranging the fiber composite boom 34 close to the end of the boom assembly can reduce the space occupied by the fiber composite boom 34, thereby providing more layout space for the metal hollow boom 31 with a larger load. The elastic modulus of metal is larger than that of fiber. Under the condition that the strength of the metal hollow arm 31 is satisfied, the metal hollow arm 31 can be set to have a smaller cross-sectional size, which is beneficial to the strength of each box-shaped arm in the arm assembly. Space arrangement.
可见,本发明的臂架总成通过将金属镂空臂架31与纤维复材臂架34组合,并合理布置二者的位置,有利于实现臂架总成轻量化、性能和成本的最优组合。It can be seen that the boom assembly of the present invention is conducive to achieving the optimal combination of lightweight, performance and cost of the boom assembly by combining the metal hollow boom 31 and the fiber composite boom 34 and arranging their positions reasonably. .
在一种实施例中,当臂架总成中的箱型臂架多于两个时,可在金属镂空臂架31与纤维复材臂架34之间布置至少一个实腹臂架33,实腹臂架33包括至少一个实腹臂节,且实腹臂架33中的箱型臂节的类型只能是实腹臂节。例如参照图14和图15,在具有依次铰接的六个臂架(即从首端至末端依次铰接的一臂架至六臂架)的混凝土泵车中,各个臂架均只设有一个臂节,三臂架由于通常是弯臂架,若在其腹板上进行镂空设置会降低臂架强度,且臂架的制造工艺性差,因此三臂架可采用实腹臂架33,而一臂架和二臂架均采用金属镂空臂架31,四臂架、五臂架和六臂架均采用纤维复材臂架34。实际上,根据受力及工况要求,对于部分受力较大、工况复杂的箱型臂架,可采用实腹臂架33,以保证臂架总成的整体强度和稳定性。In one embodiment, when there are more than two box-type booms in the boom assembly, at least one solid web boom 33 can be arranged between the metal hollow boom 31 and the fiber composite boom 34. The web boom 33 includes at least one solid web boom section, and the type of box-shaped boom section in the solid web boom 33 can only be a solid web boom section. For example, referring to Figures 14 and 15, in a concrete pump truck with six arms articulated in sequence (that is, one arm to six arms articulated in sequence from the head end to the end), each arm is provided with only one arm. Since the three-arm frame is usually a curved arm frame, if the hollow structure is provided on the web, the strength of the arm frame will be reduced, and the manufacturing process of the arm frame is poor. Therefore, the three-arm frame can use a solid-web arm frame 33, and one arm The frame and the two-arm frame all use metal hollow arms 31, and the four-arm, five-arm and six-arm frames all use fiber composite arms 34. In fact, according to the force and working condition requirements, for some box-type booms that are subject to large forces and have complex working conditions, a solid-belly boom 33 can be used to ensure the overall strength and stability of the boom assembly.
当然,在实际应用时可根据受力情况、臂架数量、布局要求进行其他组合或者扩展,如实腹臂架33、金属镂空臂架31、纤维复材臂架34的任意组合,或者金属镂空臂架31、纤维复材臂架34的任意组合,可得到更多轻量化性能优异的臂架总成。例如,上述实施例中的金属镂空臂架31可选择由包含金属镂空臂节的多个箱型臂节装配而成。Of course, in actual applications, other combinations or expansions can be made according to the stress conditions, the number of booms, and the layout requirements, such as any combination of solid belly boom 33, metal hollow boom 31, fiber composite boom 34, or metal hollow boom Any combination of the frame 31 and the fiber composite boom 34 can provide more lightweight boom assemblies with excellent performance. For example, the metal hollow arm frame 31 in the above embodiment may be assembled from multiple box-shaped arm sections including metal hollow arm sections.
在一种实施例中,纤维复材臂架34包括形成在腹板上的铰接孔和套接在铰接孔中的轴套344。其中,轴套344包括轴套本体345和从轴套本体345的一端径向外凸形成的环形凸缘346,环形凸缘346与铰接孔的周缘部抵接,轴套本体345的外周壁面形成为限位型面,例如,限位型面可采用诸如椭圆、方形等不同形状。如此,当轴套本体345套接在铰接孔中时,限位型面的特殊形状可限位轴套本体345与铰接孔相对转动。In one embodiment, the fiber composite arm 34 includes a hinge hole formed on the web and a bushing 344 sleeved in the hinge hole. Among them, the sleeve 344 includes a sleeve body 345 and an annular flange 346 formed radially outwardly from one end of the sleeve body 345. The annular flange 346 abuts the peripheral portion of the hinge hole, and the outer peripheral wall surface of the sleeve body 345 forms It is a limiting profile. For example, the limiting profile can adopt different shapes such as ellipse, square, etc. In this way, when the sleeve body 345 is sleeved in the hinge hole, the special shape of the limiting profile can limit the relative rotation of the sleeve body 345 and the hinge hole.
进一步地,参照图17,纤维复材臂架34还可包括设置在两侧腹板之间的连接套343和分别设置在两侧腹板的外壁面上的两个贴板342,连接套343的轴向两端分别抵接两个轴套344的环形凸缘346,两个贴板342分别套接在两个轴套344的轴套本体345上,从而通过连接套343和贴板342将轴套344固定,并且通过设置连接套343,可提高臂架铰点部位的局部强度和增强箱型结构的刚 度。Further, referring to Figure 17, the fiber composite boom 34 may also include a connecting sleeve 343 provided between the two side webs and two attachment plates 342 respectively provided on the outer wall surfaces of the two side webs. The connecting sleeve 343 The two axial ends of the shaft sleeves 344 respectively abut the annular flanges 346 of the two sleeves 344, and the two attachment plates 342 are respectively sleeved on the sleeve bodies 345 of the two shaft sleeves 344, so that the connecting sleeves 343 and the attachment plates 342 connect the The shaft sleeve 344 is fixed, and by setting the connecting sleeve 343, the local strength of the hinge point of the boom can be improved and the rigidity of the box structure can be enhanced. Spend.
还需要说明的是,本发明的臂架总成设计适用于泵车等带有臂架类结构的工程机械或其他带有臂架类结构的机械结构,也可应用于直臂、弯臂或复合形状的臂架,即本发明不具体限制臂架总成的应用领域。It should also be noted that the boom assembly design of the present invention is suitable for engineering machinery with boom structures such as pump trucks or other mechanical structures with boom structures. It can also be applied to straight arms, curved arms or The invention does not specifically limit the application fields of the boom assembly as a composite-shaped boom.
综上所述,本发明旨在对臂节、由至少一个臂节组成的臂架、由多个臂架组成的臂架总成等多种臂架类结构进行多维度优化,为臂架类结构提供新的设计思路和方向。其中,通过将不同类型的减重孔进行组合排布以及增设加强结构,使得镂空臂节不仅可以满足不同工程应用的需求,还可解决现有的镂空臂节中出现的刚度不足和易失稳的问题,两种形状的孔进行组合,既兼顾了制造的便利性,又充分考虑了减重孔周围的刚度和稳定性,且增加镂空臂节的整体结构强度,大大提高镂空臂节的稳定性,使其不易断裂;通过在分段式臂架中设置新型的接头组件,即第一接头、第二接头、加强锁定结构等,大幅提高分段式臂架的受力性能,有效提高作业稳定性,降低变形损坏风险,提高拆装效率,且接头组件布置在防水防锈的位置,延长使用寿命;通过在臂架总成中将金属镂空臂架、纤维复材臂架、实腹臂架等进行组合布置,有利于实现臂架总成轻量化、性能和成本的最优组合;并且,以上各种设计构思可以进行符合逻辑的任意组合,从而同时获得多种优于现有臂架类结构的技术效果。To sum up, the present invention aims to perform multi-dimensional optimization of various boom structures such as boom sections, booms composed of at least one boom section, and boom assemblies composed of multiple booms, and provide solutions for booms. Structure provides new design ideas and directions. Among them, by combining and arranging different types of weight-reducing holes and adding reinforced structures, the hollow arm joints can not only meet the needs of different engineering applications, but also solve the problems of insufficient stiffness and instability in existing hollow arm joints. problem, the combination of two shapes of holes not only takes into account the convenience of manufacturing, but also fully considers the stiffness and stability around the weight-reducing holes, and increases the overall structural strength of the hollow arm section, greatly improving the stability of the hollow arm section. properties, making it less likely to break; by arranging new joint components in the segmented boom, namely the first joint, the second joint, the reinforced locking structure, etc., the stress performance of the segmented boom is greatly improved and the operation is effectively improved. Stability, reduce the risk of deformation and damage, improve disassembly and assembly efficiency, and the joint components are arranged in a waterproof and rust-proof position to extend the service life; by combining the metal hollow arm, fiber composite arm, and solid belly arm in the arm assembly The combination arrangement of the boom assembly, etc. is conducive to achieving the optimal combination of lightweight, performance and cost of the boom assembly; and the above various design concepts can be combined in any logical combination, thereby achieving a variety of advantages over the existing boom at the same time Technical effects of class structures.
以上结合附图详细描述了本发明实施例的可选实施方式,但是,本发明实施例并不限于上述实施方式中的具体细节,在本发明实施例的技术构思范围内,可以对本发明实施例的技术方案进行多种简单变型,这些简单变型均属于本发明实施例的保护范围。The optional implementations of the embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the embodiments of the present invention are not limited to the specific details in the above-mentioned implementations. Within the scope of the technical concept of the embodiments of the present invention, the embodiments of the present invention can be modified. The technical solution is subjected to various simple modifications, and these simple modifications all belong to the protection scope of the embodiments of the present invention.
另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合,为了避免不必要的重复,本发明实施例对各种可能的组合方式不再另行说明。In addition, it should be noted that each specific technical feature described in the above-mentioned specific embodiments can be combined in any suitable manner unless there is any contradiction. In order to avoid unnecessary repetition, the embodiments of the present invention combine various Possible combinations are not specified further.
此外,本发明实施例的各种不同的实施方式之间也可以进行任意组合,只要其不违背本发明实施例的思想,其同样应当视为本发明实施例所公开的内容。 In addition, any combination of different implementation modes of the embodiments of the present invention can also be performed. As long as they do not violate the ideas of the embodiments of the present invention, they should also be regarded as the content disclosed in the embodiments of the present invention.

Claims (16)

  1. 一种镂空臂节,其特征在于,包括镂空臂节主体(11)和多个加强结构,所述镂空臂节主体(11)内设有空腔(101),所述空腔(101)沿着所述镂空臂节主体(11)的长度方向设置,多个所述加强结构沿着所述镂空臂节主体(11)的长度方向相互间隔的固定在所述空腔(101)中,所述镂空臂节主体(11)的相对两侧均设有多个第一减重孔(102)和多个第二减重孔(103),所述第一减重孔(102)和各所述第二减重孔(103)均与所述空腔(101)连通,各所述第一减重孔(102)的形状与各所述第二减重孔(103)的形状不同,多个所述第一减重孔(102)和多个所述第二减重孔(103)沿着所述镂空臂节主体(11)的长度方向排布。A hollow arm joint, characterized in that it includes a hollow arm joint main body (11) and a plurality of reinforcing structures. The hollow arm joint main body (11) is provided with a cavity (101), and the cavity (101) is along the Arranged along the length direction of the hollow arm section main body (11), a plurality of the reinforcing structures are fixed in the cavity (101) at intervals along the length direction of the hollow arm section main body (11), so A plurality of first weight reduction holes (102) and a plurality of second weight reduction holes (103) are provided on opposite sides of the hollow arm section main body (11). The first weight reduction holes (102) and each The second weight reduction holes (103) are all connected with the cavity (101), and the shape of each first weight reduction hole (102) is different from the shape of each of the second weight reduction holes (103). The first weight reduction holes (102) and the plurality of second weight reduction holes (103) are arranged along the length direction of the hollow arm section body (11).
  2. 根据权利要求1所述的镂空臂节,其特征在于,多个所述第一减重孔(102)与多个所述第二减重孔(103)组合成多个减重单元(104),多个所述减重单元(104)沿着所述镂空臂节主体(11)的长度方向依次排布,各所述减重单元(104)包括至少一个所述第一减重孔(102)和至少一个所述第二减重孔(103)。The hollow arm section according to claim 1, characterized in that a plurality of the first weight reduction holes (102) and a plurality of the second weight reduction holes (103) are combined into a plurality of weight reduction units (104) , a plurality of the weight reduction units (104) are arranged in sequence along the length direction of the hollow arm section body (11), and each of the weight reduction units (104) includes at least one of the first weight reduction holes (102) ) and at least one second weight-reducing hole (103).
  3. 根据权利要求2所述的镂空臂节,其特征在于,所述镂空臂节包括以下至少一种:The hollow arm section according to claim 2, characterized in that the hollow arm section includes at least one of the following:
    各所述减重单元(104)包括一个所述第一减重孔(102)和两个所述第二减重孔(103),所述第一减重孔(102)设于两个所述第二减重孔(103)之间;Each weight reduction unit (104) includes one first weight reduction hole (102) and two second weight reduction holes (103), and the first weight reduction hole (102) is provided in two between the second weight-reducing holes (103);
    各所述减重单元(104)包括两个所述第一减重孔(102)和一个所述第二减重孔(103),所述第二减重孔(103)设于两个所述第一减重孔(102)之间;Each weight reduction unit (104) includes two first weight reduction holes (102) and one second weight reduction hole (103). The second weight reduction hole (103) is provided in two of the weight reduction holes (103). between the first weight-reducing holes (102);
    各所述减重单元(104)包括两个所述第一减重孔(102)和两个所述第二减重孔(103),两个所述第二减重孔(103)设于两个所述第一减重孔(102)之间;Each weight reduction unit (104) includes two first weight reduction holes (102) and two second weight reduction holes (103). The two second weight reduction holes (103) are provided on Between the two first weight reduction holes (102);
    各所述减重单元(104)包括两个所述第一减重孔(102)和三个或三个以上的所述第二减重孔(103),三个或三个以上的所述第二减重孔(103)设于两个所述第一减重孔(102)之间。Each of the weight reduction units (104) includes two of the first weight reduction holes (102) and three or more of the second weight reduction holes (103). Three or more of the said weight reduction holes (103). The second weight reduction hole (103) is provided between the two first weight reduction holes (102).
  4. 根据权利要求3所述的镂空臂节,其特征在于,所述镂空臂节包括以下至少一种:The hollow arm section according to claim 3, characterized in that the hollow arm section includes at least one of the following:
    所述第一减重孔(102)为直角梯形,所述第二减重孔(103)为等腰梯形;The first weight reduction hole (102) is a right-angled trapezoid, and the second weight reduction hole (103) is an isosceles trapezoid;
    所述第一减重孔(102)为直角三角形,所述第二减重孔(103)为等腰三角形或等边三角形;The first weight reduction hole (102) is a right-angled triangle, and the second weight reduction hole (103) is an isosceles triangle or an equilateral triangle;
    所述第一减重孔(102)为三角形,所述第二减重孔(103)为四边形或多边形。The first weight-reducing hole (102) is triangular, and the second weight-reducing hole (103) is quadrilateral or polygonal.
  5. 根据权利要求3所述的镂空臂节,其特征在于,相邻两所述第一减重孔(102)、相邻两所述第二减重孔(103)以及相邻所述第一减重孔(102)与所述第二减重孔(103)之间形成有间隔筋板(111),所述加强结构连接于所述间隔筋板(111)。The hollow arm section according to claim 3, characterized in that two adjacent first weight reduction holes (102), two adjacent second weight reduction holes (103) and two adjacent first weight reduction holes (103). A spacing rib (111) is formed between the weight hole (102) and the second weight-reducing hole (103), and the reinforcing structure is connected to the spacing rib (111).
  6. 根据权利要求5所述的镂空臂节,其特征在于,所述镂空臂节包括以下至少一种: The hollow arm section according to claim 5, characterized in that the hollow arm section includes at least one of the following:
    所述加强结构包括多个第一加强板(12),多个所述第一加强板(12)包括至少一第一焊接边和至少一第一非焊接边,所述第一加强板(12)通过所述第一焊接边焊接在所述镂空臂节主体(11)的内壁上,所述第一非焊接边与所述镂空臂节主体(11)的内壁间隔设置;The reinforcing structure includes a plurality of first reinforcing plates (12). The plurality of first reinforcing plates (12) include at least one first welding edge and at least one first non-welding edge. The first reinforcing plate (12) ) is welded to the inner wall of the hollow arm section main body (11) through the first welding edge, and the first non-welded edge is spaced apart from the inner wall of the hollow arm section main body (11);
    所述加强结构包括多个第一加强板(12),所述第一加强板(12)为折弯板;The reinforcing structure includes a plurality of first reinforcing plates (12), and the first reinforcing plates (12) are bending plates;
    所述加强结构包括多个第一加强板(12),多个所述第一加强板(12)设有第三减重孔。The reinforcing structure includes a plurality of first reinforcing plates (12), and the plurality of first reinforcing plates (12) are provided with third weight-reducing holes.
  7. 根据权利要求6所述的镂空臂节,其特征在于,所述第一加强板(12)为平板,所述第一加强板(12)沿着所述镂空臂节主体(11)的径向设置。The hollow arm section according to claim 6, characterized in that the first reinforcing plate (12) is a flat plate, and the first reinforcing plate (12) is along the radial direction of the hollow arm section main body (11). set up.
  8. 根据权利要求6所述的镂空臂节,其特征在于,所述镂空臂节包括以下至少一种:The hollow arm section according to claim 6, characterized in that the hollow arm section includes at least one of the following:
    所述加强结构还包括多个第二加强板(13),多个所述第二加强板(13)沿着所述镂空臂节主体(11)的长度方向相互间隔的固定在所述空腔(101)中,多个所述第二加强板(13)与多个所述第一加强板(12)相互间隔设置,各所述第二加强板(13)的形状与各所述第一加强板(12)的形状不同,所述第二加强板(13)连接于所述间隔筋板(111);The reinforcing structure also includes a plurality of second reinforcing plates (13). The plurality of second reinforcing plates (13) are fixed to the cavity at intervals along the length direction of the hollow arm section body (11). (101), a plurality of the second reinforcing plates (13) and a plurality of the first reinforcing plates (12) are arranged at intervals from each other, and the shape of each second reinforcing plate (13) is consistent with that of each of the first reinforcing plates (12). The reinforcing plates (12) have different shapes, and the second reinforcing plate (13) is connected to the spacing rib plate (111);
    所述加强结构还包括多个第二加强板(13),多个所述第二加强板(13)设有第四减重孔(105)。The reinforcing structure also includes a plurality of second reinforcing plates (13), and the plurality of second reinforcing plates (13) are provided with fourth weight-reducing holes (105).
  9. 根据权利要求8所述的镂空臂节,其特征在于,所述镂空臂节包括以下至少一种:The hollow arm section according to claim 8, characterized in that the hollow arm section includes at least one of the following:
    所述第二加强板(13)包括第一折弯部(131)和第二折弯部(132),所述第一折弯部(131)的端部与所述第二折弯部(132)的端部连接,所述第一折弯部(131)与所述第二折弯部(132)之间的夹角为锐角;The second reinforcing plate (13) includes a first bending part (131) and a second bending part (132), and the end of the first bending part (131) is in contact with the second bending part (132). The end portion of 132) is connected, and the angle between the first bending portion (131) and the second bending portion (132) is an acute angle;
    所述第二加强板(13)包括第一折弯部(131)、第二折弯部(132)和第三折弯部(133),所述,所述第一折弯部(131)与所述第二折弯部(132)的一端连接形成第一夹角(13a),所述第二折弯部(132)的另一端与所述第三折弯部(133)连接形成第二夹角(13b),所述第一夹角(13a)和所述第二夹角(13b)均为钝角,或所述第一夹角(13a)为锐角,所述第二夹角(13b)为钝角;The second reinforcing plate (13) includes a first bending part (131), a second bending part (132) and a third bending part (133). The first bending part (131) It is connected with one end of the second bending part (132) to form a first included angle (13a), and the other end of the second bending part (132) is connected with the third bending part (133) to form a third included angle (13a). Two included angles (13b), the first included angle (13a) and the second included angle (13b) are both obtuse angles, or the first included angle (13a) is an acute angle, and the second included angle (13b) is an acute angle. 13b) is an obtuse angle;
    所述第二加强板(13)包括第一折弯部(131)、第二折弯部(132)、第三折弯部(133)、第四折弯部(134)和第五折弯部(135),所述第一折弯部(131)和所述第三折弯部(133)平行设置,所述第二折弯部(132)固定连接于所述第一折弯部(131)和所述第三折弯部(133)之间,所述第三折弯部(133)与所述第五折弯部(135)平行设置,所述第四折弯部(134)固定连接于所述第三折弯部(133)和所述第五折弯部(135)之间。The second reinforcing plate (13) includes a first bending part (131), a second bending part (132), a third bending part (133), a fourth bending part (134) and a fifth bending part (134). part (135), the first bending part (131) and the third bending part (133) are arranged in parallel, and the second bending part (132) is fixedly connected to the first bending part (135). 131) and the third bending part (133), the third bending part (133) is arranged parallel to the fifth bending part (135), and the fourth bending part (134) Fixedly connected between the third bending part (133) and the fifth bending part (135).
  10. 根据权利要求1所述的镂空臂节,其特征在于,所述镂空臂节主体(11)包括底板(113)、顶板(112)、第一侧板(114)和第二侧板(115),所述顶板(112)与所述底板(113)相对设置,所述第一侧板(114)与所述第二侧板(115)相对设置,所述第一侧板(114)、所述第二侧板(115)固定连接于所述顶板(112)、所述底板(113)之间。 The hollow arm section according to claim 1, characterized in that the hollow arm section main body (11) includes a bottom plate (113), a top plate (112), a first side plate (114) and a second side plate (115). , the top plate (112) and the bottom plate (113) are arranged oppositely, the first side plate (114) and the second side plate (115) are arranged oppositely, the first side plate (114) and the second side plate (115) are arranged oppositely. The second side plate (115) is fixedly connected between the top plate (112) and the bottom plate (113).
  11. 一种分段式臂架,其特征在于,所述分段式臂架中的至少一个箱型臂节为根据权利要求1至10中任意一项所述的镂空臂节,至少两个相邻设置的所述箱型臂节分别形成为通过第一接头、第二接头和加强锁定结构对接的第一箱型臂节(210)和第二箱型臂节(211);A segmented boom, characterized in that at least one box-shaped arm section in the segmented boom is a hollow arm section according to any one of claims 1 to 10, and at least two adjacent The provided box-shaped arm sections are respectively formed into a first box-shaped arm section (210) and a second box-shaped arm section (211) connected through a first joint, a second joint and a reinforced locking structure;
    所述第一接头包括固定在所述第一箱型臂节(210)的端部开口的第一板体(21)、在所述第一板体(21)上贯穿形成的第一板孔(22)以及与所述第一板孔(22)同轴对位设置的套筒(23),所述第二接头包括固定在所述第二箱型臂节(211)的端部开口的第二板体(24)和垂直于所述第二板体(24)的板面延伸设置的插销(25),所述插销(25)穿过所述第一板孔(22)且可拆卸地插接固定在所述套筒(23)内,所述第一板体(21)与所述第二板体(24)形成板面对接,加强锁定结构用于锁定所述插销(25)和所述套筒(23)。The first joint includes a first plate body (21) fixed on an open end of the first box-shaped arm section (210), and a first plate hole formed through the first plate body (21). (22) and a sleeve (23) arranged coaxially with the first plate hole (22). The second joint includes a joint fixed on the end opening of the second box-shaped arm section (211). The second plate body (24) and the latch (25) extending perpendicularly to the plate surface of the second plate body (24), the latch (25) passes through the first plate hole (22) and is detachable The ground is plugged and fixed in the sleeve (23). The first plate body (21) and the second plate body (24) form a plate-face connection, and a reinforced locking structure is used to lock the latch (25). ) and the sleeve (23).
  12. 根据权利要求11所述的分段式臂架,其特征在于,所述插销(25)的外周壁与所述套筒(23)的内周壁形成键槽配合连接;和/或,所述插销(25)的外周壁与所述第一板孔(22)的内周壁形成键槽配合连接。The segmented boom according to claim 11, characterized in that the outer peripheral wall of the latch (25) and the inner peripheral wall of the sleeve (23) form a keyway fitting connection; and/or, the latch (25) forms a keyway fitting connection with the inner peripheral wall of the sleeve (23); The outer peripheral wall of 25) and the inner peripheral wall of the first plate hole (22) form a keyway fitting connection.
  13. 根据权利要求11或12所述的分段式臂架,其特征在于,所述第一接头包括分布在所述第一板体(21)的四个边角部的四个所述第一板孔(22)和与四个所述第一板孔(22)一一对位设置的四个所述套筒(23),所述第二接头包括分布在所述第二板体(24)的四个边角部的四个所述插销(25),四个所述插销(25)一一对应地穿过四个所述第一板孔(22)且可拆卸地插接固定在四个所述套筒(23)内。The segmented boom according to claim 11 or 12, characterized in that the first joint includes four first plates distributed at four corners of the first plate body (21). hole (22) and four sleeves (23) arranged in alignment with the four first plate holes (22), and the second joint includes a portion distributed on the second plate body (24) The four latch pins (25) at the four corners of the inside the sleeve (23).
  14. 一种臂架总成,其特征在于,所述臂架总成包括依次铰接的多个箱型臂架,至少一个所述箱型臂架形成为金属镂空臂架(31),至少一个所述箱型臂架形成为纤维复材臂架(34),所述金属镂空臂架(31)靠近所述臂架总成的首端布置,所述纤维复材臂架(34)靠近所述臂架总成的末端布置,所述纤维复材臂架(34)包括至少一个纤维复材臂节,所述金属镂空臂架(31)包括至少一个形成为金属镂空臂节的根据权利要求1至10中任意一项所述的镂空臂节。A boom assembly, characterized in that the boom assembly includes a plurality of box-shaped booms that are hinged in sequence, at least one of the box-shaped booms is formed as a metal hollow boom (31), and at least one of the box-shaped booms is The box-shaped arm is formed into a fiber composite arm (34). The metal hollow arm (31) is arranged close to the head end of the arm assembly. The fiber composite arm (34) is close to the arm. Arranged at the end of the frame assembly, the fiber composite arm frame (34) includes at least one fiber composite arm section, and the metal hollow arm frame (31) includes at least one metal hollow arm section formed according to claims 1 to The hollow arm section described in any one of 10.
  15. 根据权利要求14所述的臂架总成,其特征在于,至少一个所述箱型臂架形成为实腹臂架(33),所述实腹臂架(33)布置在所述金属镂空臂架(31)与所述纤维复材臂架(34)之间。The boom assembly according to claim 14, characterized in that at least one of the box-shaped booms is formed as a solid web boom (33), and the solid web boom (33) is arranged on the metal hollow arm. between the frame (31) and the fiber composite arm frame (34).
  16. 根据权利要求14所述的臂架总成,其特征在于,所述纤维复材臂架(34)包括形成在腹板上的铰接孔和套接在所述铰接孔中的轴套(344),所述轴套(344)包括轴套本体(345)和从所述轴套本体(345)的一端径向外凸形成的环形凸缘(346),所述环形凸缘(346)与所述铰接孔的周缘部抵接,所述轴套本体(345)的外周壁面形成为能够限位所述轴套本体(345)与所述铰接孔相对转动的限位型面。 The boom assembly according to claim 14, characterized in that the fiber composite boom (34) includes a hinge hole formed on the web and a bushing (344) sleeved in the hinge hole. , the shaft sleeve (344) includes a shaft sleeve body (345) and an annular flange (346) formed radially outwardly from one end of the shaft sleeve body (345), and the annular flange (346) is connected to the shaft sleeve (345). The peripheral portion of the hinge hole is in contact with each other, and the outer peripheral wall surface of the sleeve body (345) is formed into a limiting profile capable of limiting relative rotation between the sleeve body (345) and the hinge hole.
PCT/CN2023/082556 2022-03-29 2023-03-20 Hollowed-out boom segment, segmented type boom, and boom assembly WO2023185528A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202220708067.0 2022-03-29
CN202220708067.0U CN217104860U (en) 2022-03-29 2022-03-29 Engineering mechanical arm

Publications (1)

Publication Number Publication Date
WO2023185528A1 true WO2023185528A1 (en) 2023-10-05

Family

ID=82604822

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2023/082556 WO2023185528A1 (en) 2022-03-29 2023-03-20 Hollowed-out boom segment, segmented type boom, and boom assembly

Country Status (2)

Country Link
CN (1) CN217104860U (en)
WO (1) WO2023185528A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108281750A (en) * 2018-02-06 2018-07-13 青田百凯通讯科技有限公司 high stability plug-in type satellite antenna

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN217104860U (en) * 2022-03-29 2022-08-02 中联重科股份有限公司 Engineering mechanical arm

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11200397A (en) * 1998-01-10 1999-07-27 Komatsu Ltd Manufacture of box-shaped structure for construction-equipment working machine
JP2007291670A (en) * 2006-04-24 2007-11-08 Shin Caterpillar Mitsubishi Ltd Work arm of work machine
CN203487788U (en) * 2013-09-09 2014-03-19 三一汽车制造有限公司 Concrete pump truck
CN212372218U (en) * 2020-04-29 2021-01-19 广东技术师范大学天河学院 Mechanical arm with topology optimization structure and mechanical arm using mechanical arm
CN212834980U (en) * 2020-07-28 2021-03-30 山东泉建工程检测有限公司 First section mechanical arm of bridge and tunnel intelligent detection vehicle
CN213477677U (en) * 2020-09-23 2021-06-18 中联重科股份有限公司 Arm section, arm support and mechanical equipment
CN217104860U (en) * 2022-03-29 2022-08-02 中联重科股份有限公司 Engineering mechanical arm

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11200397A (en) * 1998-01-10 1999-07-27 Komatsu Ltd Manufacture of box-shaped structure for construction-equipment working machine
JP2007291670A (en) * 2006-04-24 2007-11-08 Shin Caterpillar Mitsubishi Ltd Work arm of work machine
CN203487788U (en) * 2013-09-09 2014-03-19 三一汽车制造有限公司 Concrete pump truck
CN212372218U (en) * 2020-04-29 2021-01-19 广东技术师范大学天河学院 Mechanical arm with topology optimization structure and mechanical arm using mechanical arm
CN212834980U (en) * 2020-07-28 2021-03-30 山东泉建工程检测有限公司 First section mechanical arm of bridge and tunnel intelligent detection vehicle
CN213477677U (en) * 2020-09-23 2021-06-18 中联重科股份有限公司 Arm section, arm support and mechanical equipment
CN217104860U (en) * 2022-03-29 2022-08-02 中联重科股份有限公司 Engineering mechanical arm

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108281750A (en) * 2018-02-06 2018-07-13 青田百凯通讯科技有限公司 high stability plug-in type satellite antenna

Also Published As

Publication number Publication date
CN217104860U (en) 2022-08-02

Similar Documents

Publication Publication Date Title
WO2023185528A1 (en) Hollowed-out boom segment, segmented type boom, and boom assembly
CN201809083U (en) Tower crane, rod piece assembled type standard knot and rod piece used for assembled type standard knot
CN102431917B (en) Rotary table main body structure for crane
JP2019509233A (en) Shackle
CN201358141Y (en) Slide block device and crane with same
WO2023123320A1 (en) Energy dissipation type beam-column joint
CN219753456U (en) Grid structure welding ball inserting plate type connecting node device
CN210002837U (en) operation platforms
CN214577533U (en) Can realize cross chassis of wind-powered electricity generation tower machine of quick installation of diagonal brace
CN215053041U (en) Enclose purlin connecting piece
CN105347207A (en) Combined type cantilever crane
CN114772478A (en) Truss arm section, truss arm and operation machine
CN213062375U (en) Steel truss structure convenient to transport
CN108328492A (en) A kind of superpower boom system of multi-arm frame with mapping function
JP7469098B2 (en) Telescopic boom and mobile crane
CN212198263U (en) Folding cantilever crane and crane
JP2000192652A (en) Internal form panel for constructing concrete wall
CN205419602U (en) Modular cantilever crane
CN116290791A (en) Sectional arm support
CN220364293U (en) Lower chord connecting joint of crane boom
WO2019220881A1 (en) Lattice structure, lattice structure coupling body, work machine, and connector
CN106592558B (en) A kind of ocean platform hydraulic bolt jacking system
CN214532957U (en) Shield body of shield machine
CN221142488U (en) A support is assembled to modularization for steel bridge construction
CN216190597U (en) Anti-shaking pull rod mechanism of crawler crane

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 23777902

Country of ref document: EP

Kind code of ref document: A1