WO2023185010A1 - Hydraulic retarder - Google Patents

Hydraulic retarder Download PDF

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Publication number
WO2023185010A1
WO2023185010A1 PCT/CN2022/132943 CN2022132943W WO2023185010A1 WO 2023185010 A1 WO2023185010 A1 WO 2023185010A1 CN 2022132943 W CN2022132943 W CN 2022132943W WO 2023185010 A1 WO2023185010 A1 WO 2023185010A1
Authority
WO
WIPO (PCT)
Prior art keywords
stator
cavity
rotor
input shaft
chamber
Prior art date
Application number
PCT/CN2022/132943
Other languages
French (fr)
Chinese (zh)
Inventor
李天维
王天斌
曾探
陆锁
李培智
向福冲
Original Assignee
贵阳丽天苍泰科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 贵阳丽天苍泰科技有限公司 filed Critical 贵阳丽天苍泰科技有限公司
Publication of WO2023185010A1 publication Critical patent/WO2023185010A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D57/00Liquid-resistance brakes; Brakes using the internal friction of fluids or fluid-like media, e.g. powders
    • F16D57/005Details of blades, e.g. shape
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D57/00Liquid-resistance brakes; Brakes using the internal friction of fluids or fluid-like media, e.g. powders
    • F16D57/02Liquid-resistance brakes; Brakes using the internal friction of fluids or fluid-like media, e.g. powders with blades or like members braked by the fluid
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/64Electric machine technologies in electromobility

Definitions

  • the invention relates to the field of automobile technology, and in particular to a hydraulic retarder.
  • hydraulic retarder As an auxiliary braking device for rolling stock, hydraulic retarder is widely used in heavy-duty vehicles such as urban buses, heavy trucks, military vehicles, and large buses. It can provide assistance to vehicles during high-speed driving or downhill periods. braking torque to reduce the number of times the brake pads are used, thereby greatly improving the overall safety of the vehicle.
  • a hydraulic retarder usually includes a working chamber, a pair of rotors and stators that cooperate with each other to form the working chamber, a power input shaft linked to the rotor, bearings arranged between the power input shaft, the stator and other non-moving parts; at the same time , in order to prevent the leakage of the working medium, an oil seal will also be installed at the connection between the power input shaft and the working chamber.
  • the main technical problem solved by the present invention is to provide a hydraulic retarder, which reduces the pressure of the oil seal by diverting the working medium in the working chamber to improve the reliability of the retarder.
  • a hydraulic retarder including:
  • the stator part faces each other with the rotor part, the side of the stator part facing the rotor part has a first cavity and a first cavity, the first cavity is arranged around the first cavity, the first One end of the cavity away from the rotor component is connected to the first chamber; the first chamber and the first cavity cooperate with the rotor component to form a working chamber for accommodating the working medium between the rotor component and the stator component; as well as
  • the input shaft is arranged through the rotor member and the stator member.
  • the rotor member is fixed to the input shaft.
  • a second cavity and a second cavity are formed between the stator member and the input shaft; the second cavity
  • the chamber is located on the side of the stator component facing away from the rotor component to accommodate the oil seal; one end of the second cavity is connected to the second cavity, and the other end of the second cavity is adjacent to the first cavity and is adjacent to the rotor component. connected at one end.
  • an ejection part is further included, and the ejection part is arranged between the rotor part and the stator part in a manner that the input shaft is nested;
  • the ejection member and the stator member maintain a first preset distance in the radial direction of the input shaft to form an ejection channel between them that is connected to one end of the first cavity adjacent to the rotor member, and the ejection channel Used to eject the working medium in the first cavity toward the rotor member;
  • the ejection member and the stator member maintain a second preset distance in the axial direction of the input shaft to form a decompression channel connecting the first cavity and the second cavity therebetween.
  • the first cavity channel has a main body section and a nozzle section, and the main body section communicates with the injection channel and the decompression channel through the nozzle section; wherein, the main body section and the injection channel are in the radial direction of the input shaft.
  • the minimum dimensions are greater than or equal to the maximum dimension of the nozzle segment in the radial direction of the input shaft.
  • the size of the injection channel in the radial direction of the input shaft gradually increases from one end adjacent to the nozzle section to one end adjacent to the rotor member;
  • the size of the nozzle section in the radial direction of the input shaft gradually decreases from an end adjacent to the main body section to an end adjacent to the injection channel.
  • At least one first annular groove structure is provided in the second cavity, and the first annular groove structure is arranged around the input shaft.
  • the input shaft includes:
  • the shaft body part is arranged through the rotor part and the stator part, and the rotor part is fixed to the shaft body part;
  • a bearing sleeve is sleeved and fixed on the shaft body part.
  • the bearing sleeve is arranged at a corresponding matching position between the shaft body part and the stator part to form a second cavity and a second cavity between the bearing sleeve and the stator part.
  • Chamber, the first annular groove structure is provided in the bearing sleeve.
  • the stator component includes:
  • the stator faces the rotor part, the stator has an engagement sleeve hole and a drainage hole, the engagement sleeve hole is arranged through the stator in the axial direction of the input shaft, and the first chamber is arranged in the stator around the engagement sleeve hole. Facing the side of the rotor component, the drainage hole extends from an end of the joint sleeve hole away from the rotor component to the first chamber; and
  • the joint member is fixed to the side of the stator member facing away from the rotor member, and one end of the joint member facing the rotor member is inserted into the joint sleeve hole to form a first cavity between the joint member and the stator member;
  • the input shaft is disposed through the joint to form a second channel and a second chamber between the input shaft and the joint.
  • the stator includes a stator impeller and a plurality of stator blades, and the joint sleeve holes are arranged through the stator impeller along the axial direction of the input shaft; the plurality of stator blades are spacedly arranged around the joint sleeve holes facing the stator impeller.
  • One side of the rotor component is formed with the stator impeller to form a first chamber, and the drainage hole is provided from an end of the joint sleeve hole away from the rotor component to the root of the stator blade.
  • a second annular groove structure is provided in the joint sleeve hole.
  • the second annular groove structure is provided around the input shaft at an end of the joint sleeve hole away from the rotor component.
  • the drainage hole is formed from the second annular groove structure. Penetrates to the root of the stator blades.
  • the joint includes:
  • a bearing seat is fixedly provided on the side of the stator facing away from the rotor;
  • a sealing pressure ring is arranged through the joint sleeve hole. The edge of the end of the sealing pressure ring away from the rotor is fixed between the bearing seat and the stator to form a first cavity between the sealing pressure ring and the stator.
  • the input shaft is arranged through the sealing pressure ring and the bearing seat to form a second cavity between the input shaft and the sealing pressure ring, and a second cavity is formed between the input shaft, the sealing pressure ring and the bearing seat. room.
  • the hydraulic retarder includes a rotor component, an input shaft and a stator component having a first chamber and a first cavity channel; the first chamber is arranged around the first cavity channel, and both cooperate with the rotor component , to form a working cavity between the stator part and the rotor part; the input shaft is arranged through the rotor part and the stator part, and a second chamber and a second cavity are formed between the input shaft and the stator part; wherein, the second cavity
  • the chamber is used to accommodate the oil seal.
  • One end of the first cavity away from the rotor component is connected to the first chamber, and one end adjacent to the rotor component is connected to the second chamber through the second cavity.
  • the working medium in the working chamber can be directed from the side of the stator to the rotor at high speed under the guidance of the first cavity.
  • the first cavity and the third cavity A local high-pressure area is formed near the junction of the two chambers, causing the second chamber and the second chamber to naturally form a low-pressure chamber, thereby reducing the pressure on the oil seal and ensuring the sealing performance of the oil seal.
  • Figure 1 is an axial partial sectional schematic diagram of a hydraulic retarder according to an embodiment.
  • Figure 2 is a partially enlarged schematic diagram of the V area in Figure 1.
  • Figure 3 is an identification diagram of the components of the hydraulic retarder in Figure 1.
  • Figure 4 is a schematic diagram of the overall structure of a stator in a hydraulic retarder according to an embodiment.
  • Figure 5 is a schematic partial circumferential cross-sectional view of a stator in a hydraulic retarder according to an embodiment.
  • Stator part 11. Stator; 11a, joint sleeve hole; 11b, stator impeller; 11c, stator blade; 11d, second ring groove structure; 12. joint part; 12a, bearing seat; 12b, sealing pressure ring; 13 , sealing ring;
  • connection and “connection” mentioned in this application include direct and indirect connections (connections) unless otherwise specified.
  • This application provides a hydraulic retarder, which uses a first cavity provided in the working chamber of the retarder, and a second cavity that connects the part for installing the oil seal in the retarder with the first cavity.
  • an injection decompression channel can be formed in the retarder for draining the working medium and decompressing oil seals and other components.
  • an embodiment provides a hydraulic retarder, including a stator member 10 , a rotor member 20 , an input shaft 30 , an oil seal 40 and other components as needed, such as for accommodating
  • the retarder box encapsulates the stator part 10, the rotor part 20 and other components, and the bearings used to establish a relatively rotatable connection relationship between the input shaft 30, the retarder box and the stator part 10, etc.
  • the input shaft 30 is arranged sequentially through the rotor member 20 and the stator member 10 .
  • the stator member 10 and the rotor member 20 face each other along the axial direction of the input shaft 30 and are arranged to cooperate with each other.
  • a working chamber A for accommodating the working medium such as lubricating oil, antifreeze liquid and other liquid media that play a damping role
  • the rotor part 20 and the input shaft 30 are fixed, and the stator part 10 is rotatably connected to the input shaft 30 through bearings and other components, so that the rotor member 20 can rotate relative to the stator member 10 driven by the input shaft 30, thereby driving the working medium to move along the blade direction of the rotor member 20 to move the working medium It is thrown towards the stator part 10; and the stator part 10 will produce a reaction force on the working medium, causing the working medium to flow out of the stator part 10 and then in turn impact the rotor part 20; in this way, a resistance moment to the rotor part 20 can be formed, hindering the rotor.
  • the member 20 rotates, and finally realizes the deceleration and braking effect on the input shaft 30 and the action device connected thereto (such as a gearbox).
  • the stator component 10 includes a stator 11 and a joint component 12 ; wherein, the stator 11 and the rotor component 20 face each other and are arranged in cooperation with each other, and are arranged penetratingly along the axis line of the stator 11 It is used for the input shaft 30 and other components to penetrate the joint sleeve hole 11a of the stator 11, and the structural space on the side of the stator 11 facing the rotor member 20 can be used to form a semi-open structure distributed around the outer circumference of the joint sleeve hole 11a.
  • the cavity space is, for convenience of description, defined as the first chamber a.
  • the joint member 12 is arranged on the side of the stator 11 facing away from the rotor member 20 and is fixed to the stator 11 . By arranging bearings and other components between the joint member 12 and the input shaft 30 , a relative position can be established between the stator 11 and the input shaft 30 . Rotating connections.
  • the central area of the side of the joint member 12 facing the rotor member 20 or the stator 11 extends to a certain length toward the side where the rotor member 20 is located, and maintains a certain structural gap with the inner circumferential surface of the joint sleeve hole 11a in the radial direction of the input shaft 30 is inserted into the joint sleeve hole 11a, thereby forming a semi-open cavity structure between the joint member 12 and the stator 11.
  • this cavity structure is defined as the first cavity b; since the second cavity A cavity a is distributed around the joint sleeve hole 11a. In other words, it is equivalent to the first cavity a being distributed around the outer peripheral side of the first cavity b.
  • the first cavity a is distributed around the outer circumferential side of the first cavity b.
  • the end of the cavity b adjacent to the rotor member 20 is in communication with the first chamber a; at the same time, a first end of the stator 11 located at the end of the first cavity b away from the rotor member 20 (or an end adjacent to the joint member 12 ) is provided.
  • the drainage hole c that communicates with the first chamber a is the cavity b.
  • stator component 10 can also be configured as an integral structure, such as omitting the joint component 12 and directly constructing a structure similar to or identical to that of the joint component 12 on the stator 11 .
  • the input shaft 30 is arranged through the joint member 12 in a radial direction with a certain structural gap between the input shaft 30 and the joint member 12 , so as to form an axially sequential distribution and mutual relationship between the two.
  • the second cavity d and the second chamber e are connected; wherein, the second cavity d is adjacent to one end of the rotor member 20, and can be formed by means of the structural gap formed between the rotor member 20 (or the input shaft 30) and the joint member 12 It is connected with the first cavity b; and the second cavity e can be used to provide a structural assembly space for the oil seal 40, so as to use the oil seal 40 to seal and isolate the working chamber A from other structural spaces inside the retarder.
  • the working medium in the first chamber a When the retarder is operating, the working medium in the first chamber a will be injected into the first cavity b at high speed through the drainage hole c due to the centripetal force, and will eventually be injected along the first cavity b to the rotor member 20, thereby A local high-pressure area can be formed near the junction and communication position of the first cavity b and the second cavity d. Due to the connection between the second cavity d and the second cavity e and the junction position, the second cavity d and the second cavity e are connected to the junction position.
  • the second chamber e naturally forms a low-pressure zone chamber, thereby reducing the pressure on the oil seal 40 installed in the second chamber e, which not only ensures the sealing performance of the oil seal 40, but also prevents the oil seal 40 from being damaged due to Being damaged due to excessive pressure will help extend the life of the oil seal 40 and improve the reliability of the retarder.
  • the dotted lines with arrows in Figures 1, 2 and 3 represent the paths (or directions) along which the working medium is ejected or diverted.
  • transmission oil can be considered as the lubricating medium for its internal bearings, oil seals and other components, so that the working medium of the retarder does not need to bear the role of lubrication. This will help extend the replacement cycle of the working medium and improve the efficiency of the retarder.
  • the reliability of the retarder however, during specific implementation, due to the high pressure of the working chamber A of the retarder, the oil seal 40 often cannot perform a good sealing effect; therefore, with the help of the solution provided by the embodiment of the present application, through Draining the working medium in the working chamber A and using the high and low pressure differences to reduce the pressure on the oil seal 40 can make it highly feasible or feasible to lubricate the retarder with transmission oil.
  • an embodiment provides a hydraulic retarder, which also includes an ejection member 50.
  • the overall outline of the ejection member 50 is generally annular or sleeve-shaped, and is sleeved
  • the input shaft 30 is arranged between the stator member 10 and the rotor member 20 and is fixed to the rotor member 20 or the input shaft 30; surface) maintains a first preset distance in the radial direction of the input shaft 30, so as to form an ejection channel f between the ejection member 50 and the stator member 10, and the ejection channel f is used to connect the first cavity b and the working cavity While the main part of A (specifically, the space part formed by the cooperation between the first chamber a and the rotor member 20) is connected, the working medium sprayed from the first cavity b can also be guided, so that this part of the working medium can
  • the injection member 20 is injected from the central area of the rotor member 20 into the rotor member 20; at the same time, the injection member 50
  • the distance is set so as to form a decompression channel g between the ejection member 50 and the stator member 10, so that the second cavity channel d can communicate with the first cavity channel b and the ejection channel f by means of the decompression channel g, so that the working medium automatically
  • the decompression channel g, the second cavity d and the second chamber e are enclosed to form a low-pressure area chamber.
  • first preset distance and the “second preset distance” may be constant distance values, such as the distance between the outer peripheral surface of the ejection member 50 and the inner peripheral surface of the joint sleeve hole 11a, along the The axial direction of the input shaft 30 remains constant or is arranged at equal intervals.
  • the "first preset distance” and the “second preset distance” can also be numerical ranges, such as the outer peripheral surface of the ejection member 50 and the inner surface of the joint sleeve hole 11a. The spacing between the peripheral surfaces changes continuously or is unequal along the axial direction of the input shaft 30 .
  • the first cavity b has a main body section b1 and a nozzle section b2 that are sequentially distributed (or divided and formed) along the exit direction of the working medium; wherein, the main body section b1 One end is connected to the first chamber a through the drainage hole c, and the other end is connected to the injection channel f and the decompression channel g through the nozzle segment b2; the maximum size of the nozzle segment b2 in the radial direction of the input shaft 30 is set to be less than or is equal to the minimum size of the main body section b1 in the radial direction of the input shaft 30, and the minimum size of the injection channel f in the radial direction of the input shaft 30 is set to be greater than or equal to the maximum size of the nozzle section b2 on the input shaft 30; thereby utilizing The size difference between the nozzle section b2, the main body section b1 and the injection channel f can be configured to form a nozzle structure
  • the "size” mentioned above can be understood as the width of the relevant channel or cavity in the radial direction of the input shaft 30 , and based on the change in size, the “first preset spacing” mentioned above can be understood is the numerical range.
  • the outer diameter of the ejection member 50 can be set to be smaller than the extended portion of the joint member 12 (specifically, the nozzle section b2 is formed). The outer diameter of the corresponding part), so that the minimum size of the injection channel f is larger than the maximum size of the nozzle section b2.
  • the size of the injection channel f in the radial direction of the input shaft 30 gradually increases from one end adjacent to the nozzle section b2 to an end adjacent to the rotor member 20 .
  • the outer peripheral surface of the ejection member 50 (that is, the surface facing the side of the rotor member 20 along the radial direction of the input shaft 30) can be set to It has a conical surface structure, with the top end of the cone of the ejection member 50 facing the rotor member 20 and the bottom end of the cone facing the joint member 12; in other words, viewed from the radial direction of the input shaft 30, the outer peripheral surface of the ejection member 50 is smooth. Bevel structure or arc structure.
  • the size of the nozzle section b2 in the radial direction of the input shaft 30 is directed from one end adjacent to the main body section b1 to the adjacent One end of the channel f gradually decreases, which is equivalent to configuring the port portion of the first cavity b to form a shrinking structure.
  • the stator 11 can be structurally configured with reference to the stator of an existing retarder. Specifically, the stator 11 includes a stator impeller 11b and a plurality of stator blades 11c; wherein, the stator impeller 11b and the rotor member 20 are arranged facing each other. The stator impeller 11b can be connected to the input shaft 30 by means of the joint 12 and bearings.
  • the joint sleeve 11a is provided through the stator impeller 11b along the axial direction of the input shaft 30, and the plurality of stator blades 11c Then, the stator blades 11c can be fixedly arranged or formed on the stator impeller 11b in a manner that is obliquely distributed along the circumferential direction relative to the stator impeller 11b. , so the intersection between the stator blade 11c and the stator impeller 11b can be understood as the root of the stator blade 11c.
  • the drainage hole c is provided from the root of the stator blade 11c through the stator impeller 11b to the joint sleeve hole 11a (or the first cavity b).
  • the drainage hole c can be formed from the root of each or part of the stator blade 11c.
  • One or more drainage holes c are provided to form a plurality of drainage holes c distributed around the first cavity b at one end of the first cavity b away from the rotor member 20; at the same time, the first chamber a is equivalent to the stator blade 11c
  • the space, or the first chamber a, is formed by the stator impeller 11b and the stator blades 11c.
  • the drainage hole c Since the drainage hole c is located at the root of the stator blade 11c, it can effectively guide the working medium into the first cavity b in combination with the movement form caused by the centripetal force of the working medium, so that the working medium can be injected to the rotor at high speed through the first cavity b. 20, and a local high-pressure area is formed near the junction and communication between the first cavity b and the second cavity d.
  • a second annular groove structure 11d is provided on the peripheral wall of the coupling sleeve hole 11a.
  • the second annular groove 11d is distributed around the input shaft 30 in the coupling sleeve hole 11a or the first cavity.
  • the channel b is away from one end of the rotor member 20, and the port of the drainage hole c located on the side of the joint sleeve hole 11a is provided in the second ring groove structure 11d, so that the cooperation between the second ring groove structure 11d and the joint member 12 can be used to expand the
  • the volume of the end of the first cavity b away from the rotor member 20 in the radial direction of the input shaft 30 enables the working medium in the first chamber a to be smoothly drained into the first cavity b through the drainage hole c, and from there. ejected from the first cavity b.
  • the joint member 12 includes a bearing seat 12a and a sealing pressure ring 12b; wherein, the bearing seat 12a is fixedly disposed on a side of the stator 11 (specifically, the stator impeller 11b) facing away from the rotor member 20. side; the sealing pressure ring 12b is inserted into the joint sleeve hole 11a.
  • the edge of the end of the sealing pressure ring 12b away from the rotor member 20 extends along the radial direction of the input shaft 30 and is fixed between the bearing seat 12a and the stator 11;
  • a first cavity b is constructed between the two;
  • the sealing pressure ring 12b seals the structural gap between the bearing seat 12a and the stator 11 (specifically, the stator impeller 11b) to ensure that the working medium will not affect the injection of the working medium due to leakage from between the bearing seat 12a and the stator 11 Effect:
  • the sealing ring 13 can be provided between the adjacent sealing pressure ring 12b, the stator 11 and the bearing seat 12a.
  • the input shaft 30 includes a shaft body part 31 and a bearing sleeve 32; wherein, the shaft body part 31 is arranged through the rotor member 20, the ejection member 50, the sealing pressure ring 12b and the bearing seat 12a; the bearing sleeve 32 is nested and It is fixed on the shaft body 31 and is located at a position that matches the sealing pressure ring 12b and the bearing seat 12a; by keeping the bearing sleeve 32, the sealing pressure ring 12b and the bearing seat 12a at a certain distance in the radial direction of the input shaft 30 ( As mentioned above (the second preset distance), a second cavity d can be formed between the sealing pressure ring 12b and the bearing sleeve 32, and a second cavity d can be formed between the sealing pressure ring 12b, the bearing seat 12a and the bearing sleeve 32.
  • second chamber e on the other hand, the cooperation between the bearing seat 12a and the bearing sleeve 32 can also provide a structural
  • the input shaft 30 may also adopt an integrated structure, such as omitting the sleeve part 32, or the sleeve part 32 and the shaft body part 31 may be integrally formed; of course, the joint 12 may also adopt an integrated structure; This is helpful to reduce the number of parts arranged in the retarder to meet different application requirements.
  • a first annular groove structure d1 arranged around the input shaft 30 is provided in the second cavity d.
  • the first annular groove structure d1 may be one channel or multiple channels; such as When multiple first annular groove structures d1 are provided in the second cavity d, the multiple first annular groove structures d1 can be arranged at intervals along the axial direction of the input shaft 30 , or can be interconnected with each other at the same time; thus, with the help of the first
  • the annular groove structure d1 can be constructed to form a labyrinth groove structure in the second chamber d, which is beneficial to reducing the pressure in the second chamber e or reducing the pressure experienced by the oil seal 40 .
  • the first annular groove structure d1 may be provided on the outer peripheral surface of the bearing sleeve 32 .

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  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Braking Arrangements (AREA)

Abstract

A hydraulic retarder, comprising a rotor member (20), an input shaft (30), and a stator member (10) having a first chamber (a) and a first channel (b). The first chamber (a) is provided around the first channel (b), and the first chamber (a) and the first channel (b) match the rotor member (20) so as to form a working chamber (A) between the stator member (10) and the rotor member (20). The input shaft (30) passes through the rotor member (20) and the stator member (10), and a second chamber (e) and a second channel (d) are formed between the input shaft (30) and the stator member (10), wherein the second chamber (e) is used for accommodating an oil seal (40), and the end of the first channel (b) away from the rotor member (20) is communicated with the first chamber (a), and the end thereof close to the rotor member (20) is communicated with the second chamber (e) by means of the second channel (d). When the hydraulic retarder works, a working medium in the working chamber can be ejected, due to the effect of a centripetal force, to the rotor member at a high speed from one side of the stator member under the guidance of the first channel, thereby reducing pressure borne by the oil seal and ensuring the sealing performance of the oil seal.

Description

一种液力缓速器A hydraulic retarder 技术领域Technical field
本发明涉及汽车技术领域,具体涉及一种液力缓速器。The invention relates to the field of automobile technology, and in particular to a hydraulic retarder.
背景技术Background technique
液力缓速器作为一种机车车辆的辅助制动装置,被广泛应用于城市公交车辆、重型卡车、军车及大型客车等重型车辆中,其在车辆高速行驶或下坡时段能够为车辆提供辅助制动扭矩,以减少刹车片的使用次数,从而可大大提高车辆整体的安全性。As an auxiliary braking device for rolling stock, hydraulic retarder is widely used in heavy-duty vehicles such as urban buses, heavy trucks, military vehicles, and large buses. It can provide assistance to vehicles during high-speed driving or downhill periods. braking torque to reduce the number of times the brake pads are used, thereby greatly improving the overall safety of the vehicle.
液力缓速器通常包括工作腔、一对相互配合以形成工作腔的转子和定子、与转子联动的动力输入轴、设置于动力输入轴与定子及其他非运动部件之间的轴承等;同时,为防止工作介质泄漏,还会在动力输入轴与工作腔的连接处设置油封。在液力缓速器工作时,受油封承压能力有限、工作腔压力高等因素的影响,油封很容易因承受的压力过大而受损,进而因密封性降低而发生工作介质泄漏等问题。A hydraulic retarder usually includes a working chamber, a pair of rotors and stators that cooperate with each other to form the working chamber, a power input shaft linked to the rotor, bearings arranged between the power input shaft, the stator and other non-moving parts; at the same time , in order to prevent the leakage of the working medium, an oil seal will also be installed at the connection between the power input shaft and the working chamber. When the hydraulic retarder is working, due to factors such as the limited pressure-bearing capacity of the oil seal and the high pressure of the working chamber, the oil seal is easily damaged due to excessive pressure, and further causes problems such as leakage of the working medium due to reduced sealing performance.
技术问题technical problem
本发明主要解决的技术问题是提供一种液力缓速器,通过对工作腔内的工作介质进行引流来降低油封的压力,以提高缓速器的可靠性。The main technical problem solved by the present invention is to provide a hydraulic retarder, which reduces the pressure of the oil seal by diverting the working medium in the working chamber to improve the reliability of the retarder.
技术解决方案Technical solutions
一种实施例中提供一种液力缓速器,包括:In one embodiment, a hydraulic retarder is provided, including:
转子件;rotor parts;
定子件,与所述转子件彼此面对,所述定子件面向转子件的一侧具有第一腔室和第一腔道,所述第一腔室围绕第一腔道布置,所述第一腔道远离转子件的一端与第一腔室连通;所述第一腔室与第一腔道配合转子件,以在所述转子件与定子件之间形成用于容纳工作介质的工作腔;以及The stator part faces each other with the rotor part, the side of the stator part facing the rotor part has a first cavity and a first cavity, the first cavity is arranged around the first cavity, the first One end of the cavity away from the rotor component is connected to the first chamber; the first chamber and the first cavity cooperate with the rotor component to form a working chamber for accommodating the working medium between the rotor component and the stator component; as well as
输入轴,穿设于所述转子件和定子件布置,所述转子件与输入轴固定,所述定子件与输入轴之间形成有第二腔室和第二腔道;所述第二腔室位于定子件背向转子件的一侧,用以容纳油封件;所述第二腔道的一端与第二腔室连通,所述第二腔道的另一端与第一腔道邻近转子件的一端连通。The input shaft is arranged through the rotor member and the stator member. The rotor member is fixed to the input shaft. A second cavity and a second cavity are formed between the stator member and the input shaft; the second cavity The chamber is located on the side of the stator component facing away from the rotor component to accommodate the oil seal; one end of the second cavity is connected to the second cavity, and the other end of the second cavity is adjacent to the first cavity and is adjacent to the rotor component. connected at one end.
一个实施例中,还包括引射件,所述引射件以套置输入轴的方式布置于转子件与定子件之间;其中:In one embodiment, an ejection part is further included, and the ejection part is arranged between the rotor part and the stator part in a manner that the input shaft is nested; wherein:
所述引射件与定子件在输入轴的径向上保持有第一预设间距,以在两者之间形成与第一腔道邻近转子件的一端连通的引射通道,所述引射通道用于朝转子件引射第一腔道内的工作介质;The ejection member and the stator member maintain a first preset distance in the radial direction of the input shaft to form an ejection channel between them that is connected to one end of the first cavity adjacent to the rotor member, and the ejection channel Used to eject the working medium in the first cavity toward the rotor member;
所述引射件与定子件在输入轴的轴向上保持有第二预设间距,以在两者之间形成将所述第一腔道与第二腔道连通的减压通道。The ejection member and the stator member maintain a second preset distance in the axial direction of the input shaft to form a decompression channel connecting the first cavity and the second cavity therebetween.
一个实施例中,所述第一腔道具有主体段和喷嘴段,所述主体段通过喷嘴段连通引射通道和减压通道;其中,所述主体段和引射通道在输入轴的径向上的最小尺寸均大于或等于喷嘴段在输入轴的径向上的最大尺寸。In one embodiment, the first cavity channel has a main body section and a nozzle section, and the main body section communicates with the injection channel and the decompression channel through the nozzle section; wherein, the main body section and the injection channel are in the radial direction of the input shaft. The minimum dimensions are greater than or equal to the maximum dimension of the nozzle segment in the radial direction of the input shaft.
一个实施例中,所述引射通道在输入轴的径向上的尺寸自邻近喷嘴段的一端朝邻近转子件的一端逐渐增大;和/或In one embodiment, the size of the injection channel in the radial direction of the input shaft gradually increases from one end adjacent to the nozzle section to one end adjacent to the rotor member; and/or
所述喷嘴段在输入轴的径向上的尺寸自邻近主体段的一端朝邻近引射通道的一端逐渐减小。The size of the nozzle section in the radial direction of the input shaft gradually decreases from an end adjacent to the main body section to an end adjacent to the injection channel.
一个实施例中,所述第二腔道内设有至少一道第一环槽结构,所述第一环槽结构以围绕输入轴的方式布置。In one embodiment, at least one first annular groove structure is provided in the second cavity, and the first annular groove structure is arranged around the input shaft.
一个实施例中,所述输入轴包括:In one embodiment, the input shaft includes:
轴体部,穿设所述转子件和定子件布置,所述转子件与轴体部固定;以及The shaft body part is arranged through the rotor part and the stator part, and the rotor part is fixed to the shaft body part; and
轴承套,套置并固定于所述轴体部,所述轴承套布置于轴体部与定子件对应配合的位置,以在所述轴承套与定子件之间形成第二腔道和第二腔室,所述第一环槽结构设置于轴承套。A bearing sleeve is sleeved and fixed on the shaft body part. The bearing sleeve is arranged at a corresponding matching position between the shaft body part and the stator part to form a second cavity and a second cavity between the bearing sleeve and the stator part. Chamber, the first annular groove structure is provided in the bearing sleeve.
一个实施例中,所述定子件包括:In one embodiment, the stator component includes:
定子,与所述转子件彼此面对,所述定子具有接合套孔和引流孔,所述接合套孔沿输入轴的轴向贯通定子设置,所述第一腔室围绕接合套孔设置于定子面向转子件的一侧,所述引流孔自接合套孔远离转子件的一端贯通至第一腔室设置;以及The stator faces the rotor part, the stator has an engagement sleeve hole and a drainage hole, the engagement sleeve hole is arranged through the stator in the axial direction of the input shaft, and the first chamber is arranged in the stator around the engagement sleeve hole. Facing the side of the rotor component, the drainage hole extends from an end of the joint sleeve hole away from the rotor component to the first chamber; and
接合件,与所述定子件背向转子件的一侧固定,所述接合件面向转子件的一端插置于接合套孔,以在所述接合件与定子件之间形成第一腔道;所述输入轴贯穿接合件布置,以在所述输入轴与接合件之间形成第二腔道和第二腔室。The joint member is fixed to the side of the stator member facing away from the rotor member, and one end of the joint member facing the rotor member is inserted into the joint sleeve hole to form a first cavity between the joint member and the stator member; The input shaft is disposed through the joint to form a second channel and a second chamber between the input shaft and the joint.
一个实施例中,所述定子包括定子叶轮和多个定子叶片,所述接合套孔沿输入轴的轴向贯通定子叶轮设置;多个所述定子叶片围绕接合套孔间隔地布置于定子叶轮面向转子件的一侧,以与所述定子叶轮围合形成第一腔室,所述引流孔自接合套孔远离转子件的一端贯通至定子叶片的根部设置。In one embodiment, the stator includes a stator impeller and a plurality of stator blades, and the joint sleeve holes are arranged through the stator impeller along the axial direction of the input shaft; the plurality of stator blades are spacedly arranged around the joint sleeve holes facing the stator impeller. One side of the rotor component is formed with the stator impeller to form a first chamber, and the drainage hole is provided from an end of the joint sleeve hole away from the rotor component to the root of the stator blade.
一个实施例中,所述接合套孔内设有第二环槽结构,所述第二环槽结构围绕输入轴设置于接合套孔远离转子件的一端,所述引流孔自第二环槽结构贯通至定子叶片的根部。In one embodiment, a second annular groove structure is provided in the joint sleeve hole. The second annular groove structure is provided around the input shaft at an end of the joint sleeve hole away from the rotor component. The drainage hole is formed from the second annular groove structure. Penetrates to the root of the stator blades.
一个实施例中,所述接合件包括:In one embodiment, the joint includes:
轴承座,固定设置于所述定子背向转子件的一侧;以及A bearing seat is fixedly provided on the side of the stator facing away from the rotor; and
密封压环,穿设于所述接合套孔布置,所述密封压环远离转子件一端的边缘固定于轴承座与定子之间,以在所述密封压环与定子之间形成第一腔道;A sealing pressure ring is arranged through the joint sleeve hole. The edge of the end of the sealing pressure ring away from the rotor is fixed between the bearing seat and the stator to form a first cavity between the sealing pressure ring and the stator. ;
所述输入轴贯穿密封压环和轴承座布置,以在所述输入轴与密封压环之间形成第二腔道,并在所述输入轴、密封压环与轴承座之间形成第二腔室。The input shaft is arranged through the sealing pressure ring and the bearing seat to form a second cavity between the input shaft and the sealing pressure ring, and a second cavity is formed between the input shaft, the sealing pressure ring and the bearing seat. room.
有益效果beneficial effects
依据上述实施例的液力缓速器,包括转子件、输入轴及具有第一腔室和第一腔道的定子件;第一腔室围绕第一腔道设置,两者与转子件相配合,以在定子件与转子件之间形成工作腔;输入轴穿设转子件和定子件设置,在输入轴与定子件之间形成有第二腔室和第二腔道;其中,第二腔室用于容纳油封,第一腔道远离转子件的一端连通第一腔室、邻近转子件的一端通过第二腔道连通第二腔室。在缓速器工作时,工作腔内的工作介质由于向心力作用,能够在第一腔道的引流下从定子件一侧高速射向转子件,根据伯努利原理,因第一腔道与第二腔道交界连通的附近形成局部高压区,而致使第二腔道与第二腔室自然形成低压腔室,以此可降低油封所承受的压力,确保油封的密封性。The hydraulic retarder according to the above embodiment includes a rotor component, an input shaft and a stator component having a first chamber and a first cavity channel; the first chamber is arranged around the first cavity channel, and both cooperate with the rotor component , to form a working cavity between the stator part and the rotor part; the input shaft is arranged through the rotor part and the stator part, and a second chamber and a second cavity are formed between the input shaft and the stator part; wherein, the second cavity The chamber is used to accommodate the oil seal. One end of the first cavity away from the rotor component is connected to the first chamber, and one end adjacent to the rotor component is connected to the second chamber through the second cavity. When the retarder is working, due to the centripetal force, the working medium in the working chamber can be directed from the side of the stator to the rotor at high speed under the guidance of the first cavity. According to Bernoulli's principle, because the first cavity and the third cavity A local high-pressure area is formed near the junction of the two chambers, causing the second chamber and the second chamber to naturally form a low-pressure chamber, thereby reducing the pressure on the oil seal and ensuring the sealing performance of the oil seal.
附图说明Description of drawings
图1为一种实施例的液力缓速器的轴向局部剖面示意图。Figure 1 is an axial partial sectional schematic diagram of a hydraulic retarder according to an embodiment.
图2为图1中V区域的局部放大示意图。Figure 2 is a partially enlarged schematic diagram of the V area in Figure 1.
图3为图1中液力缓速器的组成部件的标识图。Figure 3 is an identification diagram of the components of the hydraulic retarder in Figure 1.
图4为一种实施例的液力缓速器中定子的整体结构示意图。Figure 4 is a schematic diagram of the overall structure of a stator in a hydraulic retarder according to an embodiment.
图5为一种实施例的液力缓速器中定子的周向局部剖面示意图。Figure 5 is a schematic partial circumferential cross-sectional view of a stator in a hydraulic retarder according to an embodiment.
图中:In the picture:
10、定子件;11、定子;11a、接合套孔;11b、定子叶轮;11c、定子叶片;11d、第二环槽结构;12、接合件;12a、轴承座;12b、密封压环;13、密封圈;10. Stator part; 11. Stator; 11a, joint sleeve hole; 11b, stator impeller; 11c, stator blade; 11d, second ring groove structure; 12. joint part; 12a, bearing seat; 12b, sealing pressure ring; 13 , sealing ring;
20、转子件;30、输入轴;31、轴体部;32、轴承套;40、油封;50、引射件;20. Rotor part; 30. Input shaft; 31. Shaft body part; 32. Bearing sleeve; 40. Oil seal; 50. Ejector part;
A、工作腔;a、第一腔室;b、第一腔道;b1、主体段;b2、喷嘴段;c、引流孔;d、第二腔道;d1、第一环槽结构;e、第二腔室;f、引射通道;g、减压通道。A. Working chamber; a, first chamber; b, first cavity; b1, main body section; b2, nozzle section; c, drainage hole; d, second cavity; d1, first ring groove structure; e , the second chamber; f, ejection channel; g, decompression channel.
本发明的实施方式Embodiments of the invention
其中不同实施方式中类似元件采用了相关联的类似的元件标号。在以下的实施方式中,很多细节描述是为了使得本申请能被更好的理解。然而,本领域技术人员可以毫不费力的认识到,其中部分特征在不同情况下是可以省略的,或者可以由其他元件、材料、方法所替代。在某些情况下,本申请相关的一些操作并没有在说明书中显示或者描述,这是为了避免本申请的核心部分被过多的描述所淹没,而对于本领域技术人员而言,详细描述这些相关操作并不是必要的,他们根据说明书中的描述以及本领域的一般技术知识即可完整了解相关操作。Similar elements in different embodiments use associated similar element numbers. In the following embodiments, many details are described in order to make the present application better understood. However, those skilled in the art can readily recognize that some of the features may be omitted in different situations, or may be replaced by other elements, materials, and methods. In some cases, some operations related to the present application are not shown or described in the specification. This is to avoid the core part of the present application being overwhelmed by excessive descriptions. For those skilled in the art, it is difficult to describe these in detail. The relevant operations are not necessary, and they can fully understand the relevant operations based on the descriptions in the instructions and general technical knowledge in the field.
另外,说明书中所描述的特点、操作或者特征可以以任意适当的方式结合形成各种实施方式。同时,方法描述中的各步骤或者动作也可以按照本领域技术人员所能显而易见的方式进行顺序调换或调整。因此,说明书和附图中的各种顺序只是为了清楚描述某一个实施例,并不意味着是必须的顺序,除非另有说明其中某个顺序是必须遵循的。Additionally, the features, operations, or characteristics described in the specification may be combined in any suitable manner to form various embodiments. At the same time, each step or action in the method description can also be sequentially exchanged or adjusted in a manner that is obvious to those skilled in the art. Therefore, the various sequences in the description and drawings are only for clearly describing a certain embodiment, and do not imply a necessary sequence, unless otherwise stated that a certain sequence must be followed.
本文中为部件所编序号本身,例如“第一”、“第二”等,仅用于区分所描述的对象,不具有任何顺序或技术含义。而本申请所说“连接”、“联接”,如无特别说明,均包括直接和间接连接(联接)。The serial numbers assigned to components in this article, such as "first", "second", etc., are only used to distinguish the described objects and do not have any sequential or technical meaning. The terms "connection" and "connection" mentioned in this application include direct and indirect connections (connections) unless otherwise specified.
本申请提供的一种液力缓速器,通过设置在缓速器工作腔内的第一腔道,以及将缓速器内用于安装油封的部位与第一腔道连通的第二腔道,可在缓速器内形成用于对工作介质进行引流并对油封等部件进行减压的引射减压通道。在缓速器工作时,工作腔内的工作介质由于向心力作用,可在第一腔道的引流下从定子侧高速射向转子,从而可在第一腔道与第二腔道交界连通位置的附近形成局部高压区,而根据伯努利原理,局部高压区的工作介质的动能增大、静压减小,因而会致使第二腔道及油封安装部位因压力减小而能够自然形成低压区腔室;如此,利用高低压差效应,可有效降低油封所承受的压力。This application provides a hydraulic retarder, which uses a first cavity provided in the working chamber of the retarder, and a second cavity that connects the part for installing the oil seal in the retarder with the first cavity. , an injection decompression channel can be formed in the retarder for draining the working medium and decompressing oil seals and other components. When the retarder is working, due to the centripetal force, the working medium in the working chamber can be directed from the stator side to the rotor at high speed under the drainage of the first chamber, so that the working medium can be connected at the junction of the first chamber and the second chamber. A local high-pressure area is formed nearby. According to Bernoulli's principle, the kinetic energy of the working medium in the local high-pressure area increases and the static pressure decreases. This will cause the second cavity and the oil seal installation part to naturally form a low-pressure area due to the pressure reduction. chamber; in this way, the pressure of the oil seal can be effectively reduced by utilizing the high and low pressure difference effect.
请参阅图1至图5,一种实施例提供了一种液力缓速器,包括定子件10、转子件20、输入轴30、油封40以及因应需要而存在的其他部件,如用于容纳并封装定子件10和转子件20等部件的缓速器箱体、用于在输入轴30与缓速器箱体及定子件10之间建立可相对转动连接关系的轴承等。Referring to FIGS. 1 to 5 , an embodiment provides a hydraulic retarder, including a stator member 10 , a rotor member 20 , an input shaft 30 , an oil seal 40 and other components as needed, such as for accommodating The retarder box encapsulates the stator part 10, the rotor part 20 and other components, and the bearings used to establish a relatively rotatable connection relationship between the input shaft 30, the retarder box and the stator part 10, etc.
请参阅图1和图3,输入轴30顺序地穿设转子件20和定子件10布置,定子件10与转子件20沿输入轴30的轴向彼此面对并相互配合设置,以在定子件10与转子件20之间围合形成用于容纳工作介质(如润滑油、防冷冻液等起到阻尼作用的液态介质)的工作腔A;其中,转子件20与输入轴30固定,定子件10通过轴承等部件可转动地连接于输入轴30,以使得转子件20能够在输入轴30的带动下相对定子件10旋转,从而带动工作介质沿转子件20的叶片方向运动,以将工作介质甩向定子件10;而定子件10则会对工作介质产生反作用力,使工作介质流出定子件10再反过来冲击转子件20;以此,即可形成对转子件20的阻力矩,阻碍转子件20转动,并最终实现对输入轴30及与其连接的作用装置(如变速箱)的减速制动作用。Referring to FIGS. 1 and 3 , the input shaft 30 is arranged sequentially through the rotor member 20 and the stator member 10 . The stator member 10 and the rotor member 20 face each other along the axial direction of the input shaft 30 and are arranged to cooperate with each other. 10 and the rotor part 20 are enclosed to form a working chamber A for accommodating the working medium (such as lubricating oil, antifreeze liquid and other liquid media that play a damping role); among them, the rotor part 20 and the input shaft 30 are fixed, and the stator part 10 is rotatably connected to the input shaft 30 through bearings and other components, so that the rotor member 20 can rotate relative to the stator member 10 driven by the input shaft 30, thereby driving the working medium to move along the blade direction of the rotor member 20 to move the working medium It is thrown towards the stator part 10; and the stator part 10 will produce a reaction force on the working medium, causing the working medium to flow out of the stator part 10 and then in turn impact the rotor part 20; in this way, a resistance moment to the rotor part 20 can be formed, hindering the rotor. The member 20 rotates, and finally realizes the deceleration and braking effect on the input shaft 30 and the action device connected thereto (such as a gearbox).
一个实施例中,请参阅图1至图5,定子件10包括定子11和接合件12;其中,定子11与转子件20彼此面对并相互配合设置,沿定子11的轴心线贯通地设置用于供输入轴30等部件贯穿定子11的接合套孔11a,而利用定子11面向转子件20一侧的结构空间则可形成一围绕分布于接合套孔11a的外周侧且整体呈半开放式的腔体空间,为便于描述,将该腔体空间定义为第一腔室a。接合件12布置于定子11背向转子件20的一侧并与定子11固定,通过在接合件12与输入轴30之间设置轴承等部件,可在定子11与输入轴30之间建立可相对转动的连接关系。In one embodiment, please refer to FIGS. 1 to 5 , the stator component 10 includes a stator 11 and a joint component 12 ; wherein, the stator 11 and the rotor component 20 face each other and are arranged in cooperation with each other, and are arranged penetratingly along the axis line of the stator 11 It is used for the input shaft 30 and other components to penetrate the joint sleeve hole 11a of the stator 11, and the structural space on the side of the stator 11 facing the rotor member 20 can be used to form a semi-open structure distributed around the outer circumference of the joint sleeve hole 11a. The cavity space is, for convenience of description, defined as the first chamber a. The joint member 12 is arranged on the side of the stator 11 facing away from the rotor member 20 and is fixed to the stator 11 . By arranging bearings and other components between the joint member 12 and the input shaft 30 , a relative position can be established between the stator 11 and the input shaft 30 . Rotating connections.
该接合件12面向转子件20或定子11的一侧的中心区域朝转子件20所在侧延伸一定的长度,并在输入轴30的径向上以与接合套孔11a的内周面保持一定结构间隙的方式插置于接合套孔11a内,从而可在接合件12与定子11之间形成一半开放式的腔道结构,为便于描述,将该腔道结构定义为第一腔道b;由于第一腔室a是围绕接合套孔11a分布的,换而言之,也就相当于第一腔室a是围绕分布于第一腔道b的外周侧,而基于结构关系的限制,该第一腔道b邻近转子件20一端是与第一腔室a保持连通的;同时,在定子11位于第一腔道b远离转子件20的一端(或者邻近接合件12的一端)设置有将第一腔道b与第一腔室a连通的引流孔c。当将转子件20与定子件10组合后,即可利用第一腔室a、第一腔道b、引流孔c及转子件20面向定子件10一侧的结构空间共同围合形成工作腔A。The central area of the side of the joint member 12 facing the rotor member 20 or the stator 11 extends to a certain length toward the side where the rotor member 20 is located, and maintains a certain structural gap with the inner circumferential surface of the joint sleeve hole 11a in the radial direction of the input shaft 30 is inserted into the joint sleeve hole 11a, thereby forming a semi-open cavity structure between the joint member 12 and the stator 11. For the convenience of description, this cavity structure is defined as the first cavity b; since the second cavity A cavity a is distributed around the joint sleeve hole 11a. In other words, it is equivalent to the first cavity a being distributed around the outer peripheral side of the first cavity b. Based on the limitation of the structural relationship, the first cavity a is distributed around the outer circumferential side of the first cavity b. The end of the cavity b adjacent to the rotor member 20 is in communication with the first chamber a; at the same time, a first end of the stator 11 located at the end of the first cavity b away from the rotor member 20 (or an end adjacent to the joint member 12 ) is provided. The drainage hole c that communicates with the first chamber a is the cavity b. After the rotor part 20 and the stator part 10 are combined, the first chamber a, the first cavity b, the drainage hole c and the structural space on the side of the rotor part 20 facing the stator part 10 can be used to collectively form a working chamber A. .
其他实施例中,也可将定子件10设置为一体式构造,如省略接合件12,在定子11上直接构造形成与接合件12的结构构造相似或相同的结构。In other embodiments, the stator component 10 can also be configured as an integral structure, such as omitting the joint component 12 and directly constructing a structure similar to or identical to that of the joint component 12 on the stator 11 .
请参阅图1至图3,输入轴30在其径向上以与接合件12保持一定结构间隙的方式贯穿接合件12布置,以便在两者之间形成沿输入轴30的轴向顺序分布且相互连通的第二腔道d和第二腔室e;其中,第二腔道d邻近转子件20的一端,可借助形成于转子件20(或输入轴30)与接合件12之间的结构间隙与第一腔道b连通;而第二腔室e则可用于为油封40提供结构装配空间,以利用油封40将工作腔A与缓速器内部的其他结构空间进行密封隔绝。Referring to FIGS. 1 to 3 , the input shaft 30 is arranged through the joint member 12 in a radial direction with a certain structural gap between the input shaft 30 and the joint member 12 , so as to form an axially sequential distribution and mutual relationship between the two. The second cavity d and the second chamber e are connected; wherein, the second cavity d is adjacent to one end of the rotor member 20, and can be formed by means of the structural gap formed between the rotor member 20 (or the input shaft 30) and the joint member 12 It is connected with the first cavity b; and the second cavity e can be used to provide a structural assembly space for the oil seal 40, so as to use the oil seal 40 to seal and isolate the working chamber A from other structural spaces inside the retarder.
当缓速器工作时,第一腔室a内的工作介质由于向心力的作用,会经由引流孔c高速射入第一腔道b,并沿第一腔道b最终喷射至转子件20,从而可在第一腔道b与第二腔道d交界连通位置的附近形成局部高压区,由于第二腔道d及第二腔室e与该交界位置连通的关系,致使第二腔道d和第二腔室e自然地形成了低压区腔室,以此可降低装设于第二腔室e内的油封40所承受的压力,不但能够确保油封40的密封性能,而且可避免油封40因承受的压力过大而受损,有利于延长油封40的寿命,提高缓速器的可靠性。需要说明的是,图1、图2和图3中带箭头的虚线代表工作介质被引射或引流的路径(或方向)。When the retarder is operating, the working medium in the first chamber a will be injected into the first cavity b at high speed through the drainage hole c due to the centripetal force, and will eventually be injected along the first cavity b to the rotor member 20, thereby A local high-pressure area can be formed near the junction and communication position of the first cavity b and the second cavity d. Due to the connection between the second cavity d and the second cavity e and the junction position, the second cavity d and the second cavity e are connected to the junction position. The second chamber e naturally forms a low-pressure zone chamber, thereby reducing the pressure on the oil seal 40 installed in the second chamber e, which not only ensures the sealing performance of the oil seal 40, but also prevents the oil seal 40 from being damaged due to Being damaged due to excessive pressure will help extend the life of the oil seal 40 and improve the reliability of the retarder. It should be noted that the dotted lines with arrows in Figures 1, 2 and 3 represent the paths (or directions) along which the working medium is ejected or diverted.
在缓速器具体应用时,可考虑采用变速箱油作为其内部轴承、油封等部件的润滑介质,使缓速器的工作介质无需承担润滑的作用,这样有利于延长工作介质的更换周期,提高缓速器的可靠性;但具体实施时,受缓速器的工作腔A压力高等因素的影响,油封40往往无法起到良好的密封作用;因而,借助本申请实施例所提供的方案,通过对工作腔A内的工作介质进行引流,并利用高低压差来降低油封40所承受的压力,可使得缓速器采用变速箱油润滑具有很强的实施性或可行性。In the specific application of the retarder, transmission oil can be considered as the lubricating medium for its internal bearings, oil seals and other components, so that the working medium of the retarder does not need to bear the role of lubrication. This will help extend the replacement cycle of the working medium and improve the efficiency of the retarder. The reliability of the retarder; however, during specific implementation, due to the high pressure of the working chamber A of the retarder, the oil seal 40 often cannot perform a good sealing effect; therefore, with the help of the solution provided by the embodiment of the present application, through Draining the working medium in the working chamber A and using the high and low pressure differences to reduce the pressure on the oil seal 40 can make it highly feasible or feasible to lubricate the retarder with transmission oil.
请参阅图1和图3,一种实施例提供的一种液力缓速器,还包括引射件50,该引射件50的整体轮廓大致为环状或者套筒状,其以套置输入轴30的方式布置于定子件10与转子件20之间,并与转子件20或输入轴30固定;该引射件50与定子件10(具体为定子11的接合套孔11a的内周面)在输入轴30的径向上保持有第一预设间距,以便在引射件50与定子件10之间形成引射通道f,利用引射通道f在将第一腔道b与工作腔A的主体部分(具体为第一腔室a与转子件20配合形成的空间部分)连通的同时,也可对自第一腔道b喷出的工作介质进行引流,以使该部分工作介质能够自转子件20的中心区域射入转子件20上;同时,引射件50与定子件10(具体为接合件12延伸部分的轴向端面)在输入轴30的轴向上保持有第二预设间距,以便在引射件50与定子件10之间形成减压通道g,使得第二腔道d能够借助减压通道g连通第一腔道b和引射通道f,从而在工作介质自第一腔道b喷出并入射至引射通道f内,以形成局部高压区时,致使减压通道g、第二腔道d和第二腔室e围合形成低压区腔室。Referring to Figures 1 and 3, an embodiment provides a hydraulic retarder, which also includes an ejection member 50. The overall outline of the ejection member 50 is generally annular or sleeve-shaped, and is sleeved The input shaft 30 is arranged between the stator member 10 and the rotor member 20 and is fixed to the rotor member 20 or the input shaft 30; surface) maintains a first preset distance in the radial direction of the input shaft 30, so as to form an ejection channel f between the ejection member 50 and the stator member 10, and the ejection channel f is used to connect the first cavity b and the working cavity While the main part of A (specifically, the space part formed by the cooperation between the first chamber a and the rotor member 20) is connected, the working medium sprayed from the first cavity b can also be guided, so that this part of the working medium can The injection member 20 is injected from the central area of the rotor member 20 into the rotor member 20; at the same time, the injection member 50 and the stator member 10 (specifically, the axial end surface of the extended portion of the joint member 12) maintain a second predetermined position in the axial direction of the input shaft 30. The distance is set so as to form a decompression channel g between the ejection member 50 and the stator member 10, so that the second cavity channel d can communicate with the first cavity channel b and the ejection channel f by means of the decompression channel g, so that the working medium automatically When the first cavity b is ejected and injected into the injection channel f to form a local high-pressure area, the decompression channel g, the second cavity d and the second chamber e are enclosed to form a low-pressure area chamber.
需要说明的是,“第一预设间距”和“第二预设间距”可以是恒定的间距数值,如引射件50的外周表面与接合套孔11a的内周面之间的间距,沿输入轴30的轴向保持恒定或者呈等间距设置,“第一预设间距”和“第二预设间距”也可以是数值范围,如引射件50的外周表面与接合套孔11a的内周面之间的间距,沿输入轴30的轴向是连续变化的或者不等的。It should be noted that the “first preset distance” and the “second preset distance” may be constant distance values, such as the distance between the outer peripheral surface of the ejection member 50 and the inner peripheral surface of the joint sleeve hole 11a, along the The axial direction of the input shaft 30 remains constant or is arranged at equal intervals. The "first preset distance" and the "second preset distance" can also be numerical ranges, such as the outer peripheral surface of the ejection member 50 and the inner surface of the joint sleeve hole 11a. The spacing between the peripheral surfaces changes continuously or is unequal along the axial direction of the input shaft 30 .
一个实施例中,请参阅图2并结合图1和图3,第一腔道b具有沿工作介质的出射方向顺序分布(或划分形成)的主体段b1和喷嘴段b2;其中,主体段b1的一端通过引流孔c连通第一腔室a、另一端则借助喷嘴段b2与引射通道f及减压通道g保持连通;喷嘴段b2在输入轴30的径向上的最大尺寸设置为小于或者等于主体段b1在输入轴30的径向上的最小尺寸,而引射通道f在输入轴30的径向上的最小尺寸则设置为大于或等于喷嘴段b2在输入轴30上的最大尺寸;从而利用喷嘴段b2与主体段b1及引射通道f之间的尺寸差异,可在第一腔道b邻近转子件20的一端构造形成喷嘴结构,在工作腔A内的工作压力、向心力以及喷嘴段b2等多重因素的综合作用下,使得工作介质通过喷嘴段b2时,变成高速液态介质并喷射至引射通道f内,以此可形成压差更为显著的局部高压区和低压区腔室,增强对油封40的降压效果。In one embodiment, please refer to Figure 2 in conjunction with Figures 1 and 3. The first cavity b has a main body section b1 and a nozzle section b2 that are sequentially distributed (or divided and formed) along the exit direction of the working medium; wherein, the main body section b1 One end is connected to the first chamber a through the drainage hole c, and the other end is connected to the injection channel f and the decompression channel g through the nozzle segment b2; the maximum size of the nozzle segment b2 in the radial direction of the input shaft 30 is set to be less than or is equal to the minimum size of the main body section b1 in the radial direction of the input shaft 30, and the minimum size of the injection channel f in the radial direction of the input shaft 30 is set to be greater than or equal to the maximum size of the nozzle section b2 on the input shaft 30; thereby utilizing The size difference between the nozzle section b2, the main body section b1 and the injection channel f can be configured to form a nozzle structure at one end of the first cavity b adjacent to the rotor member 20. The working pressure, centripetal force and nozzle section b2 in the working chamber A Under the combined effect of multiple factors, when the working medium passes through the nozzle section b2, it turns into a high-speed liquid medium and is sprayed into the injection channel f. This can form a local high-pressure zone and a low-pressure zone chamber with a more significant pressure difference. Enhance the pressure reducing effect of oil seal 40.
需要指出的是,所述及的“尺寸”可以理解为相关通道或腔道在输入轴30的径向上的宽度,而基于尺寸的变化,前文所述及的“第一预设间距”可以理解为是数值范围。其中,就引射通道f与喷嘴段b2之间的尺寸差异而言,在具体实施时,可将引射件50的外径设置为小于接合件12的延伸部分(具体为形成喷嘴段b2的对应部位)的外径,以此使得引射通道f的最小尺寸大于喷嘴段b2的最大尺寸。It should be noted that the "size" mentioned above can be understood as the width of the relevant channel or cavity in the radial direction of the input shaft 30 , and based on the change in size, the "first preset spacing" mentioned above can be understood is the numerical range. Among them, in terms of the size difference between the ejection channel f and the nozzle section b2, during specific implementation, the outer diameter of the ejection member 50 can be set to be smaller than the extended portion of the joint member 12 (specifically, the nozzle section b2 is formed). The outer diameter of the corresponding part), so that the minimum size of the injection channel f is larger than the maximum size of the nozzle section b2.
一个实施例中,请参阅图2并结合图1和图3,引射通道f在输入轴30的径向上的尺寸自邻近喷嘴段b2的一端朝邻近转子件20的一端逐渐增大,一方面有利于将工作介质顺畅地引射至转子件20,另一方面相当于在喷嘴段b2的出口侧形成扩口或者喇叭口结构,使得高速喷出的工作介质的压强减小、动压增大、静压变低,从而为低压区腔室的形成创造条件;具体实施时,可将引射件50的外周面(即:沿输入轴30的径向面向转子件20一侧的表面)设置为锥面结构,该引射件50的锥顶端朝向转子件20、锥底端朝向接合件12;换而言之,从输入轴30的径向上来看,引射件50的外周面为平滑的斜面结构或者弧面结构。In one embodiment, please refer to FIG. 2 in conjunction with FIGS. 1 and 3 . The size of the injection channel f in the radial direction of the input shaft 30 gradually increases from one end adjacent to the nozzle section b2 to an end adjacent to the rotor member 20 . On the one hand, It is beneficial to smoothly inject the working medium to the rotor member 20. On the other hand, it is equivalent to forming a flare or bell mouth structure on the outlet side of the nozzle section b2, so that the pressure of the high-speed ejected working medium is reduced and the dynamic pressure is increased. The static pressure becomes lower, thereby creating conditions for the formation of a low-pressure zone chamber; during specific implementation, the outer peripheral surface of the ejection member 50 (that is, the surface facing the side of the rotor member 20 along the radial direction of the input shaft 30) can be set to It has a conical surface structure, with the top end of the cone of the ejection member 50 facing the rotor member 20 and the bottom end of the cone facing the joint member 12; in other words, viewed from the radial direction of the input shaft 30, the outer peripheral surface of the ejection member 50 is smooth. Bevel structure or arc structure.
在一些实施例中,为增强工作介质自喷嘴段b2喷出的速度,以利于局部高压区的形成,喷嘴段b2在输入轴30的径向上的尺寸自邻近主体段b1的一端朝邻近引射通道f的一端逐渐减小,从而相当于将第一腔道b的端口部分构造形成缩口结构。In some embodiments, in order to enhance the speed of the working medium ejected from the nozzle section b2 to facilitate the formation of a local high-pressure area, the size of the nozzle section b2 in the radial direction of the input shaft 30 is directed from one end adjacent to the main body section b1 to the adjacent One end of the channel f gradually decreases, which is equivalent to configuring the port portion of the first cavity b to form a shrinking structure.
一个实施例中,请参阅图4和图5,定子11可参考现有缓速器的定子进行结构设置,具体而言,该定子11包括定子叶轮11b和多个定子叶片11c;其中,定子叶轮11b与转子件20彼此面对布置,定子叶轮11b可借助接合件12及轴承等与输入轴30连接,接合套孔11a沿输入轴30的轴向贯通定子叶轮11b设置,而多个定子叶片11c则围绕接合套孔11a间隔地布置于定子叶轮11b面向转子件20的一侧;通常,定子叶片11c可以采用相对定子叶轮11b沿圆周方向呈倾斜分布的方式固定设置在或者形成于定子叶轮11b上,故而定子叶片11c与定子叶轮11b相交界的部位可以理解为是定子叶片11c的根部。In one embodiment, please refer to Figures 4 and 5. The stator 11 can be structurally configured with reference to the stator of an existing retarder. Specifically, the stator 11 includes a stator impeller 11b and a plurality of stator blades 11c; wherein, the stator impeller 11b and the rotor member 20 are arranged facing each other. The stator impeller 11b can be connected to the input shaft 30 by means of the joint 12 and bearings. The joint sleeve 11a is provided through the stator impeller 11b along the axial direction of the input shaft 30, and the plurality of stator blades 11c Then, the stator blades 11c can be fixedly arranged or formed on the stator impeller 11b in a manner that is obliquely distributed along the circumferential direction relative to the stator impeller 11b. , so the intersection between the stator blade 11c and the stator impeller 11b can be understood as the root of the stator blade 11c.
本实施例中,引流孔c自定子叶片11c的根部经定子叶轮11b贯通至接合套孔11a(或者第一腔道b)设置,具体实施时,可自每个或者部分定子叶片11c的根部设置一个或多个引流孔c,以在第一腔道b远离转子件20的一端形成多个围绕其分布的多个引流孔c;与此同时,第一腔室a则相当于是定子叶片11c所处的空间,或者第一腔室a是由定子叶轮11b与定子叶片11c共同围合形成的。由于引流孔c位于定子叶片11c的根部,可有效结合工作介质受向心力作用而产生的运动形式,将工作介质引流至第一腔道b内,使工作介质经由第一腔道b高速喷射至转子件20,并在第一腔道b与第二腔道d交界连通的附近形成局部高压区。In this embodiment, the drainage hole c is provided from the root of the stator blade 11c through the stator impeller 11b to the joint sleeve hole 11a (or the first cavity b). In specific implementation, the drainage hole c can be formed from the root of each or part of the stator blade 11c. One or more drainage holes c are provided to form a plurality of drainage holes c distributed around the first cavity b at one end of the first cavity b away from the rotor member 20; at the same time, the first chamber a is equivalent to the stator blade 11c The space, or the first chamber a, is formed by the stator impeller 11b and the stator blades 11c. Since the drainage hole c is located at the root of the stator blade 11c, it can effectively guide the working medium into the first cavity b in combination with the movement form caused by the centripetal force of the working medium, so that the working medium can be injected to the rotor at high speed through the first cavity b. 20, and a local high-pressure area is formed near the junction and communication between the first cavity b and the second cavity d.
一个实施例中,请参阅图4和图5,在接合套孔11a的周壁上设有第二环槽结构11d,该第二环槽11d围绕输入轴30分布于接合套孔11a或第一腔道b远离转子件20的一端,而引流孔c位于接合套孔11a一侧的端口则设置于第二环槽结构11d内,从而利用第二环槽结构11d与接合件12的配合,可扩大第一腔道b远离转子件20的一端在输入轴30的径向上的容积,使第一腔室a内的工作介质能够经由引流孔c顺畅地被引流至第一腔道b内,并自第一腔道b内喷出。In one embodiment, please refer to Figures 4 and 5. A second annular groove structure 11d is provided on the peripheral wall of the coupling sleeve hole 11a. The second annular groove 11d is distributed around the input shaft 30 in the coupling sleeve hole 11a or the first cavity. The channel b is away from one end of the rotor member 20, and the port of the drainage hole c located on the side of the joint sleeve hole 11a is provided in the second ring groove structure 11d, so that the cooperation between the second ring groove structure 11d and the joint member 12 can be used to expand the The volume of the end of the first cavity b away from the rotor member 20 in the radial direction of the input shaft 30 enables the working medium in the first chamber a to be smoothly drained into the first cavity b through the drainage hole c, and from there. ejected from the first cavity b.
一个实施例中,请参阅图1和图3,接合件12包括轴承座12a和密封压环12b;其中,轴承座12a固定设置在定子11(具体为定子叶轮11b)背向转子件20的一侧;密封压环12b则穿设于接合套孔11a内,密封压环12b远离转子件20一端的边缘沿输入轴30的径向作延伸后,固定于轴承座12a与定子11之间;一方面,通过使密封压环12b与接合套孔11a之间保持一定的间距(如前文述及的第一预设间距),在两者之间构造形成第一腔道b;另一方面,利用密封压环12b对轴承座12a与定子11(具体如定子叶轮11b)之间的结构间隙进行密封,确保工作介质不会因从轴承座12a与定子11之间泄漏而影响对工作介质的引射效果;具体实施时,可在相邻的密封压环12b、定子11和轴承座12a之间设置密封圈13。In one embodiment, please refer to Figures 1 and 3, the joint member 12 includes a bearing seat 12a and a sealing pressure ring 12b; wherein, the bearing seat 12a is fixedly disposed on a side of the stator 11 (specifically, the stator impeller 11b) facing away from the rotor member 20. side; the sealing pressure ring 12b is inserted into the joint sleeve hole 11a. The edge of the end of the sealing pressure ring 12b away from the rotor member 20 extends along the radial direction of the input shaft 30 and is fixed between the bearing seat 12a and the stator 11; On the one hand, by maintaining a certain distance between the sealing pressure ring 12b and the joint sleeve hole 11a (such as the first preset distance mentioned above), a first cavity b is constructed between the two; on the other hand, using The sealing pressure ring 12b seals the structural gap between the bearing seat 12a and the stator 11 (specifically, the stator impeller 11b) to ensure that the working medium will not affect the injection of the working medium due to leakage from between the bearing seat 12a and the stator 11 Effect: During specific implementation, the sealing ring 13 can be provided between the adjacent sealing pressure ring 12b, the stator 11 and the bearing seat 12a.
相适应地,输入轴30包括轴体部31和轴承套32;其中,轴体部31穿设转子件20、引射件50、密封压环12b和轴承座12a布置;轴承套32套置并固定于轴体部31上,并且位于与密封压环12b和轴承座12a相配合的位置;通过使轴承套32与密封压环12b及轴承座12a在输入轴30的径向上保持一定的间距(如前文述及的第二预设间距),可在密封压环12b与轴承套32之间构造形成第二腔道d,并且在密封压环12b、轴承座12a和轴承套32之间构造形成第二腔室e;另一方面,利用轴承座12a与轴承套32的配合,也能够为设置于定子件10与输入轴30之间的轴承提供结构装配空间。Correspondingly, the input shaft 30 includes a shaft body part 31 and a bearing sleeve 32; wherein, the shaft body part 31 is arranged through the rotor member 20, the ejection member 50, the sealing pressure ring 12b and the bearing seat 12a; the bearing sleeve 32 is nested and It is fixed on the shaft body 31 and is located at a position that matches the sealing pressure ring 12b and the bearing seat 12a; by keeping the bearing sleeve 32, the sealing pressure ring 12b and the bearing seat 12a at a certain distance in the radial direction of the input shaft 30 ( As mentioned above (the second preset distance), a second cavity d can be formed between the sealing pressure ring 12b and the bearing sleeve 32, and a second cavity d can be formed between the sealing pressure ring 12b, the bearing seat 12a and the bearing sleeve 32. second chamber e; on the other hand, the cooperation between the bearing seat 12a and the bearing sleeve 32 can also provide a structural assembly space for the bearing disposed between the stator member 10 and the input shaft 30.
其他实施例中,输入轴30也可采用一体式构造,如省略轴套部32,或者将轴套部32与轴体部31一体构造成型;当然,接合件12也可采用一体式构造;由此,有利于减少缓速器的零配件的布置数量,以满足不同的应用需求。In other embodiments, the input shaft 30 may also adopt an integrated structure, such as omitting the sleeve part 32, or the sleeve part 32 and the shaft body part 31 may be integrally formed; of course, the joint 12 may also adopt an integrated structure; This is helpful to reduce the number of parts arranged in the retarder to meet different application requirements.
一个实施例中,请参阅图2,在第二腔道d内设有围绕输入轴30布置的第一环槽结构d1,该第一环槽结构d1可以为一道,也可以为多道;如在第二腔道d内设置多道第一环槽结构d1时,多道第一环槽结构d1可以沿输入轴30的轴向间隔排布,或者同时相互连通设置;以此,借助第一环槽结构d1可在第二腔道d内构造形成迷宫式的凹槽结构,有利于降低第二腔室e内的压力或者降低油封40所承受的压力。具体实施时,第一环槽结构d1可设置于轴承套32的外周面上。In one embodiment, please refer to FIG. 2 , a first annular groove structure d1 arranged around the input shaft 30 is provided in the second cavity d. The first annular groove structure d1 may be one channel or multiple channels; such as When multiple first annular groove structures d1 are provided in the second cavity d, the multiple first annular groove structures d1 can be arranged at intervals along the axial direction of the input shaft 30 , or can be interconnected with each other at the same time; thus, with the help of the first The annular groove structure d1 can be constructed to form a labyrinth groove structure in the second chamber d, which is beneficial to reducing the pressure in the second chamber e or reducing the pressure experienced by the oil seal 40 . During specific implementation, the first annular groove structure d1 may be provided on the outer peripheral surface of the bearing sleeve 32 .
以上应用了具体个例对本发明进行阐述,只是用于帮助理解本发明,并不用以限制本发明。对于本发明所属技术领域的技术人员,依据本发明的思想,还可以做出若干简单推演、变形或替换。The above specific examples are used to illustrate the present invention, which are only used to help understand the present invention and are not intended to limit the present invention. For those skilled in the technical field to which the present invention belongs, several simple deductions, modifications or substitutions can be made based on the ideas of the present invention.

Claims (10)

  1. 一种液力缓速器,其特征在于,包括:A hydraulic retarder is characterized by including:
    转子件;rotor parts;
    定子件,与所述转子件彼此面对,所述定子件面向转子件的一侧具有第一腔室和第一腔道,所述第一腔室围绕第一腔道布置,所述第一腔道远离转子件的一端与第一腔室连通;所述第一腔室与第一腔道配合转子件,以在所述转子件与定子件之间形成用于容纳工作介质的工作腔;以及The stator part faces each other with the rotor part, the side of the stator part facing the rotor part has a first cavity and a first cavity, the first cavity is arranged around the first cavity, the first One end of the cavity away from the rotor component is connected to the first chamber; the first chamber and the first cavity cooperate with the rotor component to form a working chamber for accommodating the working medium between the rotor component and the stator component; as well as
    输入轴,穿设于所述转子件和定子件布置,所述转子件与输入轴固定,所述定子件与输入轴之间形成有第二腔室和第二腔道;所述第二腔室位于定子件背向转子件的一侧,用以容纳油封件;所述第二腔道的一端与第二腔室连通,所述第二腔道的另一端与第一腔道邻近转子件的一端连通。The input shaft is arranged through the rotor member and the stator member. The rotor member is fixed to the input shaft. A second cavity and a second cavity are formed between the stator member and the input shaft; the second cavity The chamber is located on the side of the stator component facing away from the rotor component to accommodate the oil seal; one end of the second cavity is connected to the second cavity, and the other end of the second cavity is adjacent to the first cavity and is adjacent to the rotor component. connected at one end.
  2. 如权利such as rights 要求Require 11 所述的液力缓速器,其特征在于,还包括引射件,所述引射件以套置输入轴的方式布置于转子件与定子件之间;其中:The hydraulic retarder is characterized in that it also includes an ejection part, and the ejection part is arranged between the rotor part and the stator part in a manner that the input shaft is nested; wherein:
    所述引射件与定子件在输入轴的径向上保持有第一预设间距,以在两者之间形成与第一腔道邻近转子件的一端连通的引射通道,所述引射通道用于朝转子件引射第一腔道内的工作介质;The ejection member and the stator member maintain a first preset distance in the radial direction of the input shaft to form an ejection channel between them that is connected to one end of the first cavity adjacent to the rotor member, and the ejection channel Used to eject the working medium in the first cavity toward the rotor member;
    所述引射件与定子件在输入轴的轴向上保持有第二预设间距,以在两者之间形成将所述第一腔道与第二腔道连通的减压通道。The ejection member and the stator member maintain a second preset distance in the axial direction of the input shaft to form a decompression channel connecting the first cavity and the second cavity therebetween.
  3. 如权利such as rights 要求Require 22 所述的液力缓速器,其特征在于,所述第一腔道具有主体段和喷嘴段,所述主体段通过喷嘴段连通引射通道和减压通道;其中,所述主体段和引射通道在输入轴的径向上的最小尺寸均大于或等于喷嘴段在输入轴的径向上的最大尺寸。The hydraulic retarder is characterized in that the first cavity channel has a main body section and a nozzle section, and the main body section communicates with the injection channel and the decompression channel through the nozzle section; wherein, the main body section and the injection channel are The minimum size of the injection channel in the radial direction of the input shaft is greater than or equal to the maximum size of the nozzle segment in the radial direction of the input shaft.
  4. 如权利such as rights 要求Require 33 所述的液力缓速器,其特征在于,所述引射通道在输入轴的径向上的尺寸自邻近喷嘴段的一端朝邻近转子件的一端逐渐增大;和The hydraulic retarder is characterized in that the size of the injection channel in the radial direction of the input shaft gradually increases from one end adjacent to the nozzle section to one end adjacent to the rotor member; and // or
    所述喷嘴段在输入轴的径向上的尺寸自邻近主体段的一端朝邻近引射通道的一端逐渐减小。The size of the nozzle section in the radial direction of the input shaft gradually decreases from an end adjacent to the main body section to an end adjacent to the injection channel.
  5. 如权利such as rights 要求Require 11 所述的液力缓速器,其特征在于,所述第二腔道内设有至少一道第一环槽结构,所述第一环槽结构以围绕输入轴的方式布置。The hydraulic retarder is characterized in that at least one first annular groove structure is provided in the second cavity, and the first annular groove structure is arranged around the input shaft.
  6. 如权利such as rights 要求Require 55 所述的液力缓速器,其特征在于,所述输入轴包括:The hydraulic retarder is characterized in that the input shaft includes:
    轴体部,穿设所述转子件和定子件布置,所述转子件与轴体部固定;以及The shaft body part is arranged through the rotor part and the stator part, and the rotor part is fixed to the shaft body part; and
    轴承套,套置并固定于所述轴体部,所述轴承套布置于轴体部与定子件对应配合的位置,以在所述轴承套与定子件之间形成第二腔道和第二腔室,所述第一环槽结构设置于轴承套。A bearing sleeve is sleeved and fixed on the shaft body part. The bearing sleeve is arranged at a corresponding matching position between the shaft body part and the stator part to form a second cavity and a second cavity between the bearing sleeve and the stator part. Chamber, the first annular groove structure is provided in the bearing sleeve.
  7. 如权利such as rights 要求Require 1-61-6 中任一项所述的液力缓速器,其特征在于,所述定子件包括:The hydraulic retarder according to any one of the above, wherein the stator component includes:
    定子,与所述转子件彼此面对,所述定子具有接合套孔和引流孔,所述接合套孔沿输入轴的轴向贯通定子设置,所述第一腔室围绕接合套孔设置于定子面向转子件的一侧,所述引流孔自接合套孔远离转子件的一端贯通至第一腔室设置;以及The stator faces the rotor part, the stator has an engagement sleeve hole and a drainage hole, the engagement sleeve hole is arranged through the stator in the axial direction of the input shaft, and the first chamber is arranged in the stator around the engagement sleeve hole. Facing the side of the rotor component, the drainage hole extends from an end of the joint sleeve hole away from the rotor component to the first chamber; and
    接合件,与所述定子件背向转子件的一侧固定,所述接合件面向转子件的一端插置于接合套孔,以在所述接合件与定子件之间形成第一腔道;所述输入轴贯穿接合件布置,以在所述输入轴与接合件之间形成第二腔道和第二腔室。The joint member is fixed to the side of the stator member facing away from the rotor member, and one end of the joint member facing the rotor member is inserted into the joint sleeve hole to form a first cavity between the joint member and the stator member; The input shaft is disposed through the joint to form a second channel and a second chamber between the input shaft and the joint.
  8. 如权利such as rights 要求Require 77 所述的液力缓速器,其特征在于,所述定子包括定子叶轮和多个定子叶片,所述接合套孔沿输入轴的轴向贯通定子叶轮设置;多个所述定子叶片围绕接合套孔间隔地布置于定子叶轮面向转子件的一侧,以与所述定子叶轮围合形成第一腔室,所述引流孔自接合套孔远离转子件的一端贯通至定子叶片的根部设置。The hydraulic retarder is characterized in that the stator includes a stator impeller and a plurality of stator blades, the joint sleeve hole is arranged through the stator impeller along the axial direction of the input shaft; the plurality of stator blades surround the joint sleeve The holes are spacedly arranged on the side of the stator impeller facing the rotor component to form a first chamber enclosed with the stator impeller. The drainage holes are provided from an end of the joint sleeve hole away from the rotor component and penetrate to the root of the stator blade.
  9. 如权利such as rights 要求Require 88 所述液力缓速器,其特征在于,所述接合套孔内设有第二环槽结构,所述第二环槽结构围绕输入轴设置于接合套孔远离转子件的一端,所述引流孔自第二环槽结构贯通至定子叶片的根部。The hydraulic retarder is characterized in that a second annular groove structure is provided in the joint sleeve hole, and the second annular groove structure is arranged around the input shaft at an end of the joint sleeve hole away from the rotor member, and the flow diversion The hole penetrates from the second annular groove structure to the root of the stator blade.
  10. 如权利such as rights 要求Require 77 所述的液力缓速器,其特征在于,所述接合件包括:The hydraulic retarder is characterized in that the joint includes:
    轴承座,固定设置于所述定子背向转子件的一侧;以及A bearing seat is fixedly provided on the side of the stator facing away from the rotor; and
    密封压环,穿设于所述接合套孔布置,所述密封压环远离转子件一端的边缘固定于轴承座与定子之间,以在所述密封压环与定子之间形成第一腔道;A sealing pressure ring is arranged through the joint sleeve hole. The edge of the end of the sealing pressure ring away from the rotor is fixed between the bearing seat and the stator to form a first cavity between the sealing pressure ring and the stator. ;
    所述输入轴贯穿密封压环和轴承座布置,以在所述输入轴与密封压环之间形成第二腔道,并在所述输入轴、密封压环与轴承座之间形成第二腔室。The input shaft is arranged through the sealing pressure ring and the bearing seat to form a second cavity between the input shaft and the sealing pressure ring, and a second cavity is formed between the input shaft, the sealing pressure ring and the bearing seat. room.
PCT/CN2022/132943 2022-03-31 2022-11-18 Hydraulic retarder WO2023185010A1 (en)

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