WO2023182505A1 - Assembly pallet and leg member for assembly pallet, and transport system and method using assembly pallet and leg member - Google Patents

Assembly pallet and leg member for assembly pallet, and transport system and method using assembly pallet and leg member Download PDF

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Publication number
WO2023182505A1
WO2023182505A1 PCT/JP2023/011877 JP2023011877W WO2023182505A1 WO 2023182505 A1 WO2023182505 A1 WO 2023182505A1 JP 2023011877 W JP2023011877 W JP 2023011877W WO 2023182505 A1 WO2023182505 A1 WO 2023182505A1
Authority
WO
WIPO (PCT)
Prior art keywords
leg member
leg
plate
diameter end
assembled pallet
Prior art date
Application number
PCT/JP2023/011877
Other languages
French (fr)
Japanese (ja)
Inventor
政人 小村
真生 友國
Original Assignee
オーパーツ株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by オーパーツ株式会社 filed Critical オーパーツ株式会社
Publication of WO2023182505A1 publication Critical patent/WO2023182505A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/0004Rigid pallets without side walls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G61/00Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/80Packaging reuse or recycling, e.g. of multilayer packaging

Definitions

  • the present invention relates to an assembled pallet, a leg member for an assembled pallet, and a transportation system and method using the same.
  • the present invention particularly relates to reuse and recycling.
  • Plastic pallets are useful as pallets for cargo handling, but compared to wooden pallets, they are safer because they do not have nails sticking out or cracking, they are cleanable and hygienic because they do not grow mold or insects, and they do not generate wood chips.
  • the advantage is that the working environment is improved without any problems, and the weight can be reduced due to the rib structure.
  • the dimensions, mass, strength, and physical properties are uniform and stable, but if a part breaks, it is difficult to repair it by replacing parts. And it can be recycled.
  • a top plate is formed by combining two corrugated sheets
  • a bottom plate is formed using two corrugated sheets
  • the upper end of the paper tube is received in the circular opening of the corrugated sheet of the top plate 11
  • the bottom plate is It is disclosed that a pallet is assembled by receiving the lower end of a paper tube in a corrugated cardboard sheet (for example, Patent Document 2).
  • the paper tube is pasted with an adhesive or the like, it ends up being a single piece, and it is not easy to reuse it. Furthermore, it cannot be said that disassembling it into parts is easy.
  • the upper plate has a plurality of through holes and a plurality of fitting grooves formed surrounding each of the through holes, the through hole is bored at the center position, and the bottom surface has a fitting groove for the upper plate.
  • a plurality of fitting members each having a fitting leg formed at a position corresponding to the groove and fitting into the fitting groove, and a fitting member whose upper end surface abuts the fitting groove of the upper plate and is fitted into the fitting groove.
  • a shaft that has a plurality of support tubes that support the joint legs, a protrusion formed on the upper surface that corresponds to the through hole of the support tube, and a threaded groove formed in the center of the protrusion along the axial direction from the upper end.
  • Patent Document 4 A palette configured by the following is disclosed (for example, Patent Document 4).
  • Patent Document 4 A palette configured by the following is disclosed (for example, Patent Document 4).
  • Patent Document 4 A palette configured by the following is disclosed (for example, Patent Document 4).
  • the assembly type pallet has a plurality of legs and a loading plate on which the legs are detachably provided, the legs including a script body and an end portion of the script body that protrudes outward from the periphery of the base body.
  • the load plate has a first plate-like body formed with at least an opening through which the flange part of the leg is inserted, and a second plate-like body laminated on the first plate-like body. a plate-like body, and the flange portion formed between the first plate-like body and the second plate-like body and inserted into the opening of the first plate-like body, along the plate surface of the second plate-like body.
  • a pallet is disclosed that has an accommodation space that accommodates the flange portion after it has been moved (for example, Patent Document 5). Because of this structure, the legs are easy to attach and remove, and the legs do not come off even if hit by a fork, etc. However, the structure of the legs is complicated to ensure strength. It has become.
  • the present invention distinguishes between parts suitable for reuse and parts suitable for recycling, and provides an assembly method that can configure a cargo handling pallet that can be assembled and disassembled respectively.
  • a first leg member having a hollow truncated cone shape with a large diameter end opening and a small diameter end opening, and a hollow truncated cone shape with a large diameter end opening and a small diameter end opening.
  • an assembled pallet system comprising: a second leg member having: a first plate member supported by the first leg member and/or the second leg member;
  • the small diameter end side of the member can be fitted by fitting from the large diameter end side opening of the second leg member, and the load in the conical axis direction of the first leg member or the second leg member is , from the outer surface of the side wall of the first leg member to the inner surface of the side wall of the second leg member, or from the inner surface of the side wall of the second leg member to the outer surface of the side wall of the first leg member.
  • the outer and inner surfaces of each side wall are configured such that the first plate member communicates with the first leg member and/or the second leg member at at least one location on the plate surface thereof.
  • a first assembled pallet can be constructed by being fixed to the large diameter end side of the first leg member or the small diameter end side of the second leg member, and the first assembled pallet is , can be disassembled into the first leg member, the second leg member, and the first plate member, and can be disassembled using the disassembled first leg member and the second leg member. It is possible to configure a second assembled pallet different from the first assembled pallet by using the first plate member or a second plate member of a different type, and in the assembly and disassembly described above, screws or bolts are removed.
  • An assembly pallet system characterized by the fact that there is no need to use. (2) The assembled pallet system according to any one of the above, wherein the first leg member and the second leg member have the same shape.
  • An assembled pallet system according to any one of the above, characterized in that an engagement structure is provided on the small diameter end side of the first leg member, and an engagement structure is provided on the small diameter end side of the second leg member.
  • Any of the above-mentioned assembled pallet systems includes an engagement member that can engage with the first leg member engagement structure and the second leg member engagement structure.
  • the engagement member engages the engagement structure of the first leg member and/or the engagement structure of the second leg member by rotating and/or sliding in a direction substantially perpendicular to the conical axis.
  • An assembled pallet system according to any of the above, characterized in that it is engageable and separable from the first leg engagement structure and/or the second leg engagement structure.
  • the first plate member is a first plate member that is disassembled from at least one existing first assembly pallet and reused, or a first plate member made of recycled material. At least one of the first leg member and the second leg member is a first leg member and a second leg member that are disassembled from at least one existing first assembly pallet and reused.
  • a transport system comprising any of the assembled pallet systems described above, which is movable together with at least one of the plate member to be reused and/or the first leg member and the second leg member to be reused.
  • a terminal capable of providing at least one of a plate member made of a recycled material and/or a first leg member and a second leg member made of a recycled material as necessary; a loading terminal provided at a loading area where the cargo to be loaded is located; and an unloading terminal provided at the unloading area where the cargo is unloaded;
  • the reuse terminal can receive a condition for a reuse member that meets the condition, where the reuse member is a plate member to be reused and/or the first leg member and the second leg member to be reused.
  • the supply terminal may receive conditions for recycled parts that match configuration conditions of an assembled pallet that match the package information from the loading terminal, wherein the recycled parts are made from recycled materials.
  • the loading terminal includes information on conveying the reused member and/or the recycled member to the loading area.
  • an assembled pallet is assembled using the reused parts and/or the recycled parts, and the cargo is loaded thereon, and the reuse terminal is transported together with the assembled pallet loaded with the cargo, and A transportation system characterized by transmitting cargo information to an unloading terminal.
  • a first leg member having a hollow truncated conical shape with a large diameter end opening and a small diameter end opening; and a first leg member having a hollow truncated conical shape with a large diameter end opening and a small diameter end opening.
  • the small diameter end side of the first leg member can be fitted by fitting from the large diameter end side opening of the second leg member, At least a portion of the load in the conical axis direction of the first leg member or the second leg member is transferred from the outer surface of the side wall of the first leg member to the inner surface of the side wall of the second leg member, or An assembled pallet system, wherein the outer and inner surfaces of each side wall are configured to transmit information from the inner surface of the side wall of the second leg member to the outer surface of the side wall of the first leg member.
  • Combination leg member for. Any of the combination leg members described above may be characterized in that any of the first leg members described above and any of the second leg members described above have the same shape.
  • any of the combination leg members described above includes an engagement structure on the small diameter end side of any of the first leg members mentioned above, and an engagement structure on the small diameter end side of any of the second leg members mentioned above. It may also be characterized by being prepared. Any of the combination leg members described above includes an engagement member that is engageable with any of the engagement structures of any of the first leg members described above and any of the second leg member engagement structures described above. May be used as a feature.
  • any of the engagement members described above rotates and/or slides in a direction substantially perpendicular to the conical axis, so that the engagement structure of the first leg member and/or Alternatively, it may be characterized in that it is capable of engaging with the second leg member engagement structure and is separable from the first leg member engagement structure and/or the second leg member engagement structure.
  • Any of the combination leg members described above may be characterized in that any of the engagement members described above includes a locking portion that supports rotation and/or movement in a direction substantially perpendicular to the conical axis.
  • Any of the combination leg members described above may further include casters to which the first leg member and the second leg member can be fixed on the large diameter end side or the small diameter end side, respectively.
  • An assembled pallet system comprising: a combination leg member including any of the first and second leg members described above; and a first plate member supported by the combination leg member,
  • the first plate member has a large diameter end side of the first leg member or the second leg member by the first leg member and/or the second leg member at at least one location on the plate surface.
  • a first assembled pallet can be configured to be fixed and assembled on the small diameter end side, and the first assembled pallet includes the first leg member, the second leg member, and the first assembled pallet.
  • the first plate member is a first plate member that is disassembled from at least one existing first assembled pallet and reused, or a recycled material that is recycled as a material.
  • at least one of the first leg member and the second leg member is a first leg that is disassembled from at least one existing first assembled pallet and reused.
  • It may be characterized in that it includes at least one of a member and a second leg member, or at least one of a first leg member and a second leg member made of a recycled material.
  • a reuse terminal that is movable together with at least one of the reused plate member and/or the reused first leg member and second leg member;
  • a supply unit capable of providing at least one of a plate member made of recycled material and/or a first leg member and a second leg member made of recycled material as necessary; and a supply terminal provided in the supply unit.
  • a loading terminal provided at the loading area where the cargo to be loaded is located, and an unloading terminal provided at the unloading area where the cargo is unloaded, and meeting the configuration conditions of the assembled pallet that conforms to the cargo information from the loading terminal.
  • the reuse terminal may receive conditions for the reuse member to be reused, and the reuse terminal may receive conditions for the reuse member to be reused, and the reuse member may be a plate member to be reused and/or at least one of the first leg member and the second leg member to be reused.
  • the supply terminal can receive conditions for recycled parts that match the configuration conditions of the assembled pallet that match the cargo information from the loading terminal, and the recycled parts are plate members made of recycled materials. and/or includes at least one of a first leg member and a second leg member made of recycled materials, and information on conveying the reused member and/or the recycled member to the loading area is transmitted to the loading terminal.
  • an assembled pallet is assembled using the reused parts and/or the recycled parts, and the cargo is loaded thereon, and the reuse terminal is transported together with the assembled pallet loaded with the cargo, and the reused terminal is transported to the unloading terminal.
  • it may also be characterized by transmitting baggage information.
  • a transportation method for transporting cargo using any of the transportation systems described above. a step of transmitting, from a reuse terminal, information on reused members including at least one of a plate member to be reused and/or a first leg member and a second leg member to be reused; and a board made of recycled material as necessary.
  • a supply unit provides a recycled member including at least one of a first leg member and a second leg member made of a component and/or a recycled material; and information on the recycled member from a supply terminal provided in the supply unit.
  • a transportation method comprising: receiving information; and disassembling the assembled pallet after unloading, and transmitting information about the cargo, reused parts, and recycled parts by the reuse terminal.
  • the hollow truncated cone shape may include a right truncated cone shape.
  • the hollow frustoconical shape is generally defined by side walls that slope at a predetermined angle. Since it is hollow, a small truncated cone may be formed inside.
  • the sidewall with a certain thickness may have an outer surface and an inner surface.
  • a truncated cone is often viewed with its large diameter end facing down.
  • the bottom surface may be on the large diameter end side, and the opposite surface may be on the small diameter end side. It may also be the end surface on the vertex side (small diameter end surface) when a cone that shares the vertex and has been similarly reduced is removed from the cone.
  • the bottom surface (large diameter end side surface) and the small diameter end side surface may be provided with an opening.
  • the small diameter end side surface may include an annular mounting surface extending from the truncated conical side wall. This mounting surface may extend approximately perpendicularly to the cone axis.
  • the large diameter end side surface may include an opening.
  • the large diameter end side surface may be formed by cutting the side wall substantially perpendicular to the conical axis.
  • a ring member may be provided outside the circle formed by the cut surface of the side wall.
  • the ring member may be provided integrally.
  • the ring member may have a surface connected to the large-diameter end side surface in a direction substantially perpendicular to the conical axis.
  • the first leg member and the second leg member may have the same shape or may have different shapes.
  • the first leg member and the second leg member may be used to provide a space in the direction of the cone axis.
  • the first and second plate members may be thin and flat.
  • the material does not particularly matter. It may be made of paper made of cellulose or the like, or it may be made of wood. For example, it may be made of cardboard. Further, the material may contain resin or may be made of resin. Resins may include natural resins and synthetic resins.
  • the synthetic resin may include, for example, thermosetting resins such as phenol resins and melamine resins, thermoplastic resins such as polyethylene, polypropylene, polyvinyl chloride, and polystyrene. These plate members may be solid or hollow.
  • the locations fixed and supported by the first and/or second leg members may differ depending on the load to be loaded. There may be at least one location, preferably three or more locations. A greater number of points and a higher density of points may be used when the load requires the first and/or second leg members to support most of the load.
  • the opening in contact with the first and/or second leg member may be in a tight fit state at a portion of the large-diameter end surface or the small-diameter end surface of the first and/or second leg member. It may be in a clearance fit state.
  • the opening position is in a flat plane of the first and/or second plate member.
  • the plurality of openings may be independent openings separated by a predetermined distance from each other.
  • the opening position may be provided as appropriate depending on the characteristics of the loaded object placed on the plate member. They may be provided at a constant ratio/density within a plane.
  • the outer diameter (or outer shape) of the small diameter end of the first leg member is such that the small diameter end side of the first leg member can be fitted by fitting from the large diameter end side of the second leg member. may be smaller than the inner diameter (or inner shape) of the opening on the large diameter end side of the second leg member.
  • the hollow truncated conical shape may include an inner surface of an inner side wall (inner wall surface) and an outer surface of an outer side wall (outer wall surface) within the hollow.
  • the inner and outer surfaces of the side wall may each be inclined at a predetermined angle with respect to the conical axis of the truncated cone. These predetermined angles may be the same or substantially the same. Further, the inclination angle of the outer surface may be slightly larger.
  • the load in the cone axis direction may include the load of the load placed on the first or second plate member applied to the first and/or second leg member.
  • the fitted first leg member contacts the second leg member at their respective side walls, and transmits the load applied to each through the contacting side walls.
  • the contact area tends to be large and the contact pressure tends to be low.
  • the thickness of the side wall of each leg member is smaller than other dimensions. If force is applied in the thickness direction, it is likely to be displaced.
  • the load in the direction of the cone axis is transmitted along the side wall toward the large diameter end or the small diameter end, and generates a substantially perpendicular pushing force and a substantially It is thought that a horizontal and radial force (including resistance due to frictional force with the placement surface) acts on the surface. Alternatively, it is thought that the force may also be used to crush the shape of the hollow truncated cone.
  • the radial force corresponds to the force that tends to spread the large diameter end and, within the thickness of the sidewall, is considered to correspond to the tensile force of the material. On the small-diameter end side, this corresponds to a constricting force, and within the thickness of the side wall, it is considered to correspond to a compressive force of the material.
  • first and second leg members both support the load in the direction of the cone axis.
  • a portion of the side wall of the first leg member that is not in contact with the side wall of the second leg member is not supported cooperatively by both. If such a portion is long in the direction of the force along the sidewall, it is thought that it will be more likely to buckle. It is considered that the less the non-contact portion of the side wall of the first leg member, the less likely it is to buckle.
  • the overlap ratio (out of the total area of the outer surface of the side wall of the first leg member, the area that is in contact with the inner surface of the side wall of the second leg member) It is preferable that it be 50% or more. 60% or more is preferable. 70% or more is preferable. 80% or more is preferable.
  • first and second leg members have a hollow truncated conical shape
  • a ring member is provided around the outer diameter at the large diameter end.
  • This ring member may be integrally formed with the leg member.
  • the ring member may be fitted as a component onto the outer periphery of the large diameter end.
  • This ring member may have a function of preventing the large diameter end from expanding.
  • the inclination angle of the side walls of the first and second leg members is greater than 0 degrees. At 0 degrees, the side walls are vertical walls and it is difficult for the first and second leg members to fit together. It may be one or more times. It may be twice or more.
  • the assembled pallet to be assembled is, for example, an assembled pallet in which the large-diameter end of the first or second leg member is placed on the installation surface, and the plate member is placed on the small-diameter end of the first or second leg member.
  • it may include an assembly pallet in which the small diameter end of the first or second leg member is arranged on the installation surface, and the plate member is arranged on the large diameter end of the first or second leg member. Place the large diameter end of the first or second leg member on the installation surface, place the plate member near the large diameter end, and place the plate member on the small diameter end of the first or second leg member. It may also include a prefabricated pallet.
  • the first leg member and the second leg member may have the same shape. Additionally, the side walls may have substantially the same inclination angle. Alternatively, the shape may be selected from a plurality of types that differ only in height in the truncated cone shape. It is considered that if the inclination angles of the side walls are substantially the same, it is easy to overlap each other.
  • the engagement structures on the small diameter end side of the first leg member and on the small diameter end side of the second leg member may be the same or different. These engagement structures may engage with each other. The first leg member and the second leg member may engage.
  • the first leg member and the second leg member move in the direction of the cone axis and approach each other, but each engagement structure is engaged by rotating and/or sliding in a direction substantially perpendicular to the direction of the cone axis. May be combined.
  • the engagement structure on the small diameter end side of the first leg member and the second leg member may be a latch structure, or may be a thread structure such as a male thread or a female thread.
  • a structure that is engaged by displacement or movement in a direction substantially perpendicular to the cone axis direction is preferred.
  • Such an engagement structure may be provided inside the mounting surface on the small diameter end side of each of the first and second leg members.
  • a thin cylindrical portion extending along the cone axis direction may be provided inside the mounting surface.
  • the thin cylindrical portion may be provided with a through hole in the cone axis direction (that is, the cylinder axis direction).
  • the engagement structure may be provided on the inner wall of the through hole.
  • the engagement member capable of engaging with the first leg member engagement structure and the second leg member engagement structure may include a lid member. It may also include something similar or equivalent to a bolt.
  • the lid member may include a threaded portion that can engage with the engagement structure of the first leg member and/or the second leg member.
  • the lid member may include a head. The head may have a larger diameter than the threaded portion. A larger diameter is mechanically advantageous when rotating the threaded portion.
  • the engagement member may include a support structure for functioning the engagement structure.
  • the support structure may include, for example, a locking portion.
  • the locking portion may include a hook structure for sliding or rotational movement.
  • the hook structure may include protrusions, openings, so-called anti-slip structures made of uneven shapes, and other structures.
  • the assembled pallet may be
  • the first leg member and the second leg member as well as the first plate member and the second plate member may be reused. Reuse is performed after each member is checked for damage, etc., and it is confirmed that there are no problems with reuse. Moreover, it may be returned to the raw material and recycled. In general, members made from recycled materials often have lower strength than members made from virgin materials. Therefore, in any case, it is preferable to estimate by multiplying by a safety factor (for example, 70% of the original strength). Furthermore, the engaging member may also be reused. Moreover, it may be returned to the raw material and recycled. The same considerations apply when estimating strength, etc.
  • the reused members include the first and second reused leg members numbered after that, the first and second reused plate members numbered after that, and the reused first and second leg members numbered after that.
  • a second and subsequent numbered locking member (including a lid member) and other members may be included.
  • the recycled components include first and second and subsequent numbered leg components made from recycled materials; first and second and subsequent numbered plates made from recycled materials; The first and second and subsequent numbered locking members (including the lid member) made from recycled materials, and other members may be included. Broadly divided into three categories: leg members, plate members, and locking members, leg members, plate members, and locking members with different specifications are divided into collective leg members, collective plate members, and collective locking members. It may also be prepared as a stop member.
  • Differences in specifications include, for example, that the materials constituting each member are virgin materials (including differences in materials such as paper, resin-impregnated paper, resin, etc.), recycled materials, or other materials.
  • the dimensions of the parts are different (for example, in the case of a leg member, the height H1, the plate thickness t, the diameter of the large diameter end, the dimensions of the engagement structure (for example, the pitch of the screw, etc.), the length and diameter of the thin cylindrical part. etc.) may be different.
  • the constituent material must be virgin material (including different materials such as paper, resin-impregnated paper, resin, etc.), recycled material, or other materials, and the length, width, and height.
  • reusable members may include different dimensions, number, density, location, and size of apertures.
  • possibility of reuse degree of damage to the member
  • Specifications, numbers, etc. may be appropriately selected from these assembled members and transported to the required location.
  • An assembled pallet may be made from these members at the destination and used.
  • the reuse terminal, supply terminal, loading terminal, and unloading terminal include input means, calculation means, and communication means.
  • the supply unit is a warehouse in which things to be supplied (for example, may include at least one of a plate member made of recycled material and/or a first leg member and a second leg member made of recycled material) It may be.
  • a loading area with cargo to be loaded may include a warehouse such as a station where cargo is temporarily stocked.
  • the unloading area where cargo is unloaded may include, for example, a port facility where cargo is transferred, a transshipment station, a factory where cargo is used, a site, a shipper's destination, a delivery destination, etc.
  • corrugated board generally refers to a plate-shaped paper product made from paperboard that has a multilayered structure and is made strong so that it can be used as packaging and packaging materials.
  • Corrugated board is the name for a structure made by bonding flat paper (liner) and corrugated paper (medium) with adhesive to form a single structure. Depending on the number of liners and mediums, it is classified as single-sided corrugated cardboard, double-sided corrugated cardboard, and multi-sided corrugated cardboard. In a narrow sense, corrugated cardboard refers to this corrugated sheet, and the original corrugated cardboard also referred to this.
  • the plate member may have an upper surface and a lower surface as main surfaces, and may be approximately rectangular when viewed from above.
  • the space vacated from the installation surface by the leg members or the like may be vacated such that an insertion member such as a fork of a forklift can be inserted thereinto.
  • the above-mentioned space may be about 100 mm or more from the installation surface, such as the bottom surface of the leg member or the floor. It may be 120 mm or more. It may be 150 mm or more. If it is too low, the insertion member cannot be inserted, and if it is too high, there is a risk that the height of the assembled pallet alone or the assembled pallet loaded with cargo may become too high.
  • the leg member may include a spacer portion having a space retaining function and a support surface that receives a load from the plate member.
  • the spacer section can support the load of stacked tiles and the like and maintain the space. Further, the support surface can receive the load by contacting at least a portion of the lower surface of the plate member.
  • the leg member may be integrally molded including the spacer portion, the support surface, and the like.
  • the material for molding may be, for example, synthetic resin such as plastic, fiber-reinforced synthetic resin, or the like. Preferably, it is made of a material that can be recycled or reused.
  • the leg members can also be disassembled from the plate member and made reusable.
  • the leg members may be arranged in a well-balanced manner around the plate member.
  • at least four leg members are arranged to support the plane.
  • they can be placed near each of the four corners of a rectangular plate member.
  • one leg member may be provided in each approximately at the center in the longitudinal direction.
  • these leg members are of the same shape. For example, it may be classified into two types of shapes. If there are fewer types of shapes, manufacturing becomes easier.
  • FIG. 1 is a perspective view showing an assembled pallet according to an embodiment of the present invention.
  • FIG. 2 is an enlarged side view of a leg member portion of an assembled pallet according to an embodiment of the present invention.
  • FIG. 7 is an enlarged side view of a leg member of an assembled pallet according to another embodiment of the present invention.
  • FIG. 3 is a perspective view showing an assembled pallet according to another embodiment of the present invention.
  • FIG. 7 is an enlarged side view of a leg member of an assembled pallet according to another embodiment of the present invention.
  • FIG. 7 is an enlarged side view of a leg member of an assembled pallet according to another embodiment of the present invention.
  • FIG. 3 is a perspective view showing an assembled pallet according to another embodiment of the present invention.
  • FIG. 7 is an enlarged side view of a leg member of an assembled pallet according to another embodiment of the present invention.
  • FIG. 7 is an enlarged side view of a leg member of an assembled pallet according to another embodiment of the present invention.
  • FIG. 3 is a cross-sectional view of a leg member according to an embodiment of the present invention.
  • FIG. 3 is a schematic diagram of the decomposition of the force of the load on the leg member according to the embodiment of the present invention.
  • 3 is a cross-sectional view of another leg member for an embodiment of the invention;
  • FIG. FIG. 7 is an enlarged cross-sectional view of a leg member of an assembled pallet according to another embodiment of the present invention.
  • FIG. 7 is an enlarged cross-sectional view of a leg member of an assembled pallet according to another embodiment of the present invention.
  • FIG. 7 is an enlarged cross-sectional view of a leg member of an assembled pallet according to another embodiment of the present invention.
  • FIG. 7 is an enlarged cross-sectional view of a leg member of an assembled pallet according to another embodiment of the present invention.
  • FIG. 7 is an enlarged cross-sectional view of a leg member of an assembled pallet according to another embodiment of the present invention.
  • FIG. 7 is an enlarged cross-sectional view of a leg member of an assembled pallet according to another embodiment of the present invention.
  • FIG. 7 is an enlarged cross-sectional view of a leg member of an assembled pallet according to another embodiment of the present invention.
  • FIG. 7 is an exploded perspective view of a lid member, leg members, and plate member of an assembled pallet according to another embodiment of the present invention.
  • FIG. 3 is a perspective view of a lid member and a leg member in an embodiment of the present invention.
  • 3 is a cross-sectional view of another leg member for an embodiment of the invention;
  • FIG. 3 is a cross-sectional view of another leg member for an embodiment of the invention;
  • FIG. 3 is a partial perspective view of a plate member according to an embodiment of the present invention.
  • FIG. 7 is a partial perspective view of another plate member according to an embodiment of the present invention.
  • FIG. 7 is a partial perspective view of another plate member according to an embodiment of the present invention.
  • FIG. 3 is a partial perspective view of another plate member according to an embodiment of the present invention.
  • FIG. 3 is a cross-sectional view of an assembly of various leg members according to an embodiment of the present invention.
  • FIG. 3 is a perspective view of an assembly of various plate members according to an embodiment of the present invention.
  • FIG. 3 is a perspective view of an assembly of various lid members according to an embodiment of the present invention.
  • FIG. 2 is a schematic diagram showing a state in which the components of an assembled pallet according to an embodiment of the present invention are housed in a container.
  • FIG. 3 is a perspective view of a caster that can be attached to a leg member in an embodiment of the present invention.
  • FIG. 6 is a cross-sectional view with the internal structure omitted in a state where casters are attached to the small diameter end side of the leg member in the embodiment of the present invention.
  • FIG. 4 is a cross-sectional view with the internal structure omitted in a state where casters are attached to the large diameter end side of the leg member in the embodiment of the present invention.
  • 1 is a diagram illustrating a transportation method and a transportation system using assembled pallets according to an embodiment of the present invention.
  • FIG. 1A is a perspective view showing an assembled pallet according to one embodiment of the invention of the present application
  • FIG. 1B is a partially cutaway side view centered on the leg members
  • FIG. 1C is a leg member of another assembled pallet. It is a partially cutaway side view centered on.
  • the assembled pallet 10 includes six leg members 12, and a rectangular thin plate-shaped plate member 300 supported by these leg members 12 is provided with an opening 312 where each leg member 12 is arranged.
  • the openings 312 include a total of six openings in the upper surface of the rectangle, near both ends in the longitudinal direction and in the center, and at both ends in the lateral direction.
  • a plate member 600 is interposed at the position of each opening, as shown in FIG. 1B, which is a partial side view.
  • the leg member 12 has a hollow truncated cone shape, and its large diameter end contacts the installation surface, and a ring member 26 is provided on the outer periphery of the bottom surface.
  • FIG. 1C is an example of the assembled pallet 10 without the plate member 600 interposed therebetween.
  • the leg members 12 have their large diameter ends on the lower side as described above, the installation stability of the leg members 12 is high. For example, even if a sideways (horizontal) force is applied intermittently, it will not easily fall over.
  • the leg member 12 may also include an overlapping combination leg member (for example, a combination of two leg members 12) in which one leg member is fitted into the other.
  • the respective leg members may have the same shape (same shape) or may have different shapes.
  • overlapping or fitting portions may have shapes that can be combined with each other. For example, they may have shapes that complement each other, such as a convex shape and a concave shape.
  • a combined leg member formed by overlapping leg members 12 of the same shape or different shapes can receive a force mainly in the direction of the cone axis at each side wall. The support for cone axial forces can be much higher.
  • FIG. 2A is a perspective view showing an assembled pallet according to one embodiment of the invention of the present application
  • FIG. 2B is a partially cutaway side view centered on the leg members
  • FIG. 2C is a leg member of another assembled pallet. It is a partially cutaway side view centered on.
  • the assembled pallet 100 includes six leg members 12, and a rectangular thin plate-shaped plate member 300 supported by these leg members 12 is provided with an opening 312 where each leg member 12 is arranged.
  • the large diameter end of the leg member 12 faces the installation surface, as in the case of FIG. 1A.
  • a thin plate-shaped bottom plate member 400 having a rectangular upper surface is arranged on the installation surface side, and through holes 412 through which the large diameter end can be penetrated are provided at positions where each leg member 12 is to be arranged. .
  • the openings 312 are provided with a total of six openings 312 in the upper surface of the rectangle, near both ends in the longitudinal direction and near the center, and on both ends in the lateral direction.
  • a plate member 600 is interposed at the position of each opening, as shown in FIG. 2B, which is a partial side view.
  • the leg member 12 has a hollow truncated cone shape, and its large diameter end contacts the installation surface, and a ring member 26 is provided on the outer periphery of the bottom surface.
  • FIG. 2C is an example of the assembled pallet 100 without the plate member 600 interposed therebetween.
  • the leg members 12 When the leg members 12 have their large diameter ends on the lower side as described above, the installation stability of the leg members 12 is high. For example, even if a sideways (horizontal) force is applied intermittently, it will not easily fall over.
  • the leg member 12 may also include an overlapping combination leg member (for example, a combination of two leg members 12) in which one leg member is fitted into the other.
  • a combined leg member formed by overlapping two leg members 12 of the same shape or two or more leg members of different shapes can receive a force mainly in the direction of the cone axis at each side wall. .
  • the support for cone axial forces can be much higher.
  • the bottom plate member 400 may be sandwiched between the respective ring members 26 of the two leg members 12.
  • FIG. 3A is a perspective view showing an assembled pallet according to one embodiment of the invention of the present application
  • FIG. 3B is a partially cutaway side view centered on the leg members
  • FIG. 3C is a leg member of another assembled pallet. It is a partially cutaway side view centered on.
  • the assembled pallet 200 includes six leg members 12, and a rectangular thin plate-shaped plate member 300 supported by these leg members 12 is provided with an opening 314 where each leg member 12 is arranged.
  • the openings 314 have a total of six openings in the upper surface of the rectangle, near both ends in the longitudinal direction and in the center, and at both ends in the lateral direction.
  • a plate member 600 is interposed at the position of each opening, as shown in FIG. 3B, which is a partial side view.
  • the leg member 12 has a hollow truncated cone shape, and a thin cylindrical portion 24 (or a lid member described later) at the small diameter end contacts the installation surface.
  • a ring member 26 is provided on the outer periphery of the large diameter end. This ring member 26 may be press-fitted into the opening 314 of the plate member 300. Moreover, when the plate member 600 is interposed, the ring member 26 may be press-fitted into the corresponding opening.
  • FIG. 3C is an example of an assembled pallet 200 without intervening plate members 600.
  • the leg members 12 in the drawings may include a combination leg member in which two leg members 12 (which may have the same shape or different shapes) are stacked on each other. As will be described later, a gap is formed between the ring members 26 of the two leg members 12, and the edge of the opening 314 of the plate member 300 may be fitted into this gap. If a plate member 600 is interposed, the edges of the corresponding opening may be fitted. The plate member 300 and/or the plate member 600 may be sandwiched between the ring members 26 of the leg members 12 that are components of the combined leg member.
  • a combination leg member formed by overlapping two leg members 12 of the same shape or different shapes can receive force mainly in the direction of the cone axis at each side wall.
  • the support for cone axial forces can be much higher.
  • a part of the load of the cargo placed on the plate member 300 may act as an inward constricting force due to the load in the cone axis direction at the small diameter end that contacts the installation surface.
  • the ring-shaped mounting surface 22 is formed into a shoulder shape, it can resist the force acting on the inner diameter side of the small diameter end.
  • a combination leg member formed by overlapping two leg members 12 of the same shape or different shapes can receive a force mainly in the direction of the cone axis at each side wall.
  • the support for cone axial forces can be much higher.
  • FIG. 4A is a cross-sectional view showing in more detail the configuration of a leg member 12 that can form an assembled pallet according to one embodiment of the invention of the present application.
  • the leg member 12 is based on the shape of a thin hollow right circular truncated cone, and has a bottom opening 14 at the bottom, an upper opening 16 at the top of the conical ridge, an inclined outer surface 18, and an inclined inner surface 20. , an annular mounting surface 22 at the upper opening, a thin cylindrical section 24 at the inner ring of the mounting surface 22, and an annular ring member 26 at the bottom opening.
  • the leg member 12 may be configured by integrally including a thin cylindrical portion 24, an annular member forming the mounting surface 22, a side surface including an outer surface 18 and an inner surface 20, and a ring member 26.
  • a thin cylindrical portion 24 an annular member forming the mounting surface 22
  • a side surface including an outer surface 18 and an inner surface 20, and a ring member 26 can also be made by injecting resin or the like into a predetermined mold using an injection molding machine.
  • each member may be made separately and the leg member 12 may be constructed by adhesion, welding, or mechanical coupling means.
  • the bottom opening 14 has an inner diameter D4
  • the upper opening 16 has an inner diameter D2
  • the angle of inclination of the outer surface 18 is ⁇ degrees with respect to the conical axis 30, and the angle of inclination of the inner surface 20 is ⁇ degrees with respect to the conical axis 30. is ⁇ degrees with respect to the cone axis 30.
  • the mounting surface 22 has an inner diameter of D1 and an outer diameter of D3. Therefore, the area of the mounting surface 22 is ⁇ [(D3/2) ⁇ 2-(D1/2) ⁇ 2].
  • the thin cylindrical portion 24 includes a partially internally threaded portion 25 having a plurality of protrusions inside the cylindrical shape. These protrusions are partially broken spiral recesses forming the female thread. A suitable male screw is screwed here to fix the leg member 12.
  • the inner diameter of the ring member 26 is D5, and the outer diameter is D6.
  • the height of the hollow portion of the hollow leg member 12 is H1, and the height of the leg member 12 including up to the thin cylindrical portion 24 is H2. In order to satisfy the above-mentioned relationship, it is preferable that these dimensions have certain rules.
  • the basic shape of the main leg member 12 can be roughly defined by the inner diameter D4, outer inclination angle ⁇ inner inclination angle ⁇ , thickness t, and internal height H1.
  • the annular ring member 26 may be a separate part (which may include an O-ring-like hoop, etc.) such as a ring fitted to the base of a hollow truncated cone, but as shown in FIG. 4A, It may be integrally molded. Its characteristic dimensions are an outer diameter D6 and a thickness (or height) H3.
  • the leg members 12 constituting the cargo handling pallet have the function of holding a space into which a claw (fork) of a forklift or the like can be inserted. Therefore, it is preferable to have a height (for example, H1) that allows the claw to be inserted.
  • H1 ⁇ 50 mm is preferable. It is preferable that H1 ⁇ 70mm. It is preferable that H1 ⁇ 80mm. It is preferable that H1 ⁇ 100mm.
  • H1 ⁇ 700 mm is preferable. It is preferable that H1 ⁇ 500mm. It is preferable that H1 ⁇ 300mm. H1 ⁇ 200mm may be satisfied.
  • the compressive strength of polypropylene is approximately 40 MPa, so this leg member 12 may be crushed by approximately 1 ton.
  • D4 ⁇ 30 mm is preferable.
  • D4 ⁇ 40mm is preferable.
  • D4 ⁇ 50mm is preferable.
  • D4 ⁇ 60mm is preferable.
  • D4 ⁇ 70mm is preferable.
  • D4 ⁇ 80mm is preferable.
  • D4 ⁇ 90mm is preferable.
  • D4 ⁇ 300 mm it is preferable that D4 ⁇ 250mm is preferable.
  • D4 ⁇ 230mm is preferable.
  • D4 ⁇ 210mm is preferable.
  • D4 ⁇ 200mm is preferable.
  • D4 ⁇ 190mm is preferable.
  • the thickness t directly affects the load bearing area, and simply speaking, it can be said that multiplying the length of the circumference, which is the outer shape of a hollow truncated cone, by this thickness t corresponds to the load bearing area.
  • the thinner the thickness t the lighter the leg member 12 can be.
  • the thickness t is not too thin.
  • the thickness t is too thick, it may become difficult to use the leg members 12 in an overlapping manner.
  • the weight becomes excessive. It may be determined individually taking into consideration the required load-bearing properties and the like.
  • t ⁇ 0.5 mm it is preferable that t ⁇ 0.7 mm. It is preferable that t ⁇ 0.9 mm. It is preferable that t ⁇ 1 mm. It is preferable that t ⁇ 1.2 mm. It is preferable that t ⁇ 1.3 mm. It is preferable that t ⁇ 1.5 mm. There may be t ⁇ 2mm. On the other hand, it is preferable that t ⁇ 10 mm. It is preferable that t ⁇ 8 mm. It is preferable that t ⁇ 7mm. Preferably, t ⁇ 6 mm. It is preferable that t ⁇ 5mm. It is preferable that t ⁇ 4 mm. t ⁇ 3mm may be sufficient.
  • the thickness t can also be defined as a relative ratio to the inner diameter D4 (or outer diameter D5 or D6).
  • it may be 1% or more of the inner diameter D4, 1.2% or more of the inner diameter D4, 1.4% or more of the inner diameter D4, 1.5% or more of the inner diameter D4, or 1.6% or more of the inner diameter D4.
  • it may be 10% or less of the inner diameter D4, 9% or less of the inner diameter D4, 8% or less of the inner diameter D4, 7% or less of the inner diameter D4, or 6% or less of the inner diameter D4.
  • the outer inclination angle ⁇ inner inclination angle ⁇ becomes important when two or more leg members 12 of the same shape are used in a stacked manner. It is preferable that the outer inclination angle ⁇ is substantially the same as or slightly larger than the inner inclination angle ⁇ .
  • the upper part of the leg member 12 for example, the outer diameter indicated by D3
  • the bottom opening for example, the inner diameter indicated by D4
  • the inserted leg member 12 contacts and contacts the inner surface 20 of the inserted leg member (hereinafter referred to as the "inserted leg member") that receives the inserted leg member, thereby preventing further insertion.
  • the outer inclination angle ⁇ is particularly smaller than the inner inclination angle ⁇ , the upper part of the outer surface 18 will contact the inner surface 20, but the lower part of the outer surface 18 may be difficult to contact the inner surface 20. unknown. Therefore, the supporting load is applied only to the upper part of the outer surface 18 of the insertion leg member and the inner surface 20 of the corresponding inserted leg member, and there is a possibility that excessive surface pressure may occur.
  • the outer inclination angle ⁇ is preferably 0.9 times or more the inner inclination angle ⁇ .
  • the outer inclination angle ⁇ is preferably 0.95 times or more the inner inclination angle ⁇ . It is preferable that the inner inclination angle ⁇ is 0.97 times or more.
  • the outer inclination angle ⁇ is preferably 1.1 times or less than the inner inclination angle ⁇ .
  • the outer inclination angle ⁇ is preferably 1.05 times or less than the inner inclination angle ⁇ .
  • the angle of inclination is too large, there is a risk that the load applied to the side wall defined by the outer surface 18 and the inner surface 20 will become excessive. For example, as shown in FIG.
  • the supporting load F of the leg member 12 can be decomposed into a force fw along the side wall and a force fh horizontally directed toward the center of the truncated cone when viewed from above in the cross section. It may be.
  • fw may correspond to the supporting load F divided by cos( ⁇ ). For example, if ⁇ is 3 degrees, 1/cos ( ⁇ ) is 1.001372346, fw is almost the same as the support load F, tan ( ⁇ ) is 0.052407779, and fh is the support load F. This is about 5% of the load F.
  • fw and fh do not change much until ⁇ is about 6 degrees, but when ⁇ exceeds 7 degrees, especially fh becomes about 12% of F. When it exceeds 10 degrees, it becomes about 17% of F.
  • the amount of increase in fw increases when ⁇ exceeds 45 degrees. Therefore, it is preferable that ⁇ 45 degrees. ⁇ 35 degrees is preferred. ⁇ 30 degrees is preferred. ⁇ 25 degrees may be satisfied. ⁇ 20 degrees may be satisfied. ⁇ 15 degrees may be satisfied. ⁇ 10 degrees may be satisfied.
  • the portion where the periphery of the outer surface of the insertion leg member can be inserted into the inner diameter D4 of the bottom of the inserted leg member is y from the bottom opening surface of the insertion leg member. (mm) ⁇ t/2/sin ⁇ .
  • the insertion leg member can enter the hollow part of the inserted leg member from the top up to 57.30 mm from the bottom opening surface. It turns out.
  • the overlapping portion transmits the support load from the upper part of the inserted leg member to the insertion leg member, and the annular surface defining the periphery of the bottom opening of the insertion leg member transmits it to the installation surface. If the overlapping portion is too small, there is a risk that force transmission will be impaired. On the other hand, if the overlapping portion is too large, the thickness t needs to be reduced and/or the inclination angle needs to be increased. Therefore, the load that can be supported may become too small.
  • the height is 40% or more with respect to H1, which corresponds to the height of the hollow portion. 50% or more is preferable. It may be 60% or more. It may be 70% or more. It may be 80% or more.
  • 99% or less is preferable. 98% or less is preferable. It may be 97% or less. It may be 95% or less. It may be 93% or less. It may be 91% or less. It may be 90% or less.
  • the insertion leg members overlap up to 20 mm from the bottom opening surface. Preferably, they overlap by 25 mm. Preferably, they overlap by up to 30 mm.
  • the thin cylindrical portion 24 at the top of the conical ridge not come into contact with each other, so it is preferably larger than H2-H1.
  • FIG. 4C is a cross-sectional view showing in more detail the configuration of the leg member 13 that can form an assembled pallet in accordance with another embodiment of the invention of the present application.
  • the leg member 13 has a similar configuration to the leg member 12 shown in FIG. 4A.
  • a protrusion 24c is provided on the outer circumferential surface of the extended thin cylindrical portion 24a extending below the annular mounting surface 22 of the upper opening in the hollow so as to be partially male threaded.
  • This protrusion can be screwed or engaged with, for example, a partially female threaded portion provided with a plurality of protrusions on the inside of the cylindrical shape of the thin cylindrical portion 24 of the leg member 13 having the same shape.
  • Such partial male threaded portion 24b allows the leg members 13 or the leg members 13 and 12 to be engaged with each other, or the leg members 13 and 12, even without engagement by the threaded portion of the lid member included in the engaging member, which will be described later.
  • the shape conditions of the leg member 13 are the same as the shape conditions of the leg member 12. However, when they overlap, it is preferable that the thin-walled cylindrical portion 24, the extended thin-walled cylindrical portion 24a, and the partial male threaded portion 24b do not come into contact with each other.
  • FIG. 5A shows that the thin cylindrical portion 24 of the leg member 12 is inserted into the opening 612 of the plate member 600 and the opening 312 of the plate member 300, and is placed on the mounting surface 22 in this order, so that the lid member 50 is inserted into the thin cylindrical portion.
  • a cross-sectional view shows a state in which the partially female threaded portion 25 of the portion 24 is screwed together.
  • the plate member 600 and the plate member 300 are held between the head 52 of the lid member 50 and the mounting surface 22.
  • other elements such as adhesives or fastening members are not required. This is because the frictional force and clamping force between the outer peripheral surface of the thin cylindrical portion 24 and the side surfaces of the openings 612 and 312 are sufficient to hold the leg member 12 (and the lid member 50).
  • the leg member 12 has a bottom surface 32 of the bottom opening 14 in contact with the installation surface (the surface on which the assembled pallet 10 is installed), and supports the load of the object placed on the leg member 12, the plate member 300, etc. do.
  • the lid member 50 mainly includes a head 52 and a threaded portion 54.
  • the threaded portion 54 is screwed into the partially female threaded portion 25 of the thin-walled cylindrical portion 24 that extends in the same direction as the upper opening 16 of the leg member 12 about the conical shaft 30 .
  • the upper surface of the head 52 is provided with annular convex portions 55 and 57 spaced apart from each other in a substantially concentric manner.
  • the load of the object placed on the plate member 300 of the assembled pallet 10 is transmitted to the placement surface 22 via the plate member 300 and the plate member 600. Moreover, it may be supported by the upper surface of the lid member 50. Then, this load is supported and transmitted to the side wall defined by the outer surface 18 and inner surface 20 of the leg member 12, and is transmitted from the bottom surface 32 to the installation surface, and the weight of the assembled pallet 10 including the objects to be installed is The surface supports.
  • a ring member 26 is provided around the outer periphery of the bottom opening 14 of the leg member 12, together forming a bottom surface 32.
  • FIG. 5B is a side cross-sectional view of the attached combined leg member in which the top of another leg member 12a is inserted into the bottom opening 14 of the leg member 12, and the leg members 12 and 12a overlap to form a leg. shows.
  • the insertion leg member 12a can be said to have substantially the same shape except that the height thereof is lower than that of the inserted leg member 12. This can also be achieved, for example, by appropriately changing the height H1 in FIG. 4A.
  • the threaded portion 54 of the common lid member 50 which is screwed into the corresponding partial female threaded portion 25 of the inserted leg member 12, is screwed into the partially female threaded portion 25 of the thin cylindrical portion 24 of the insertion leg member 12a.
  • the combined leg member consisting of the leg members 12 and 12a is mechanically integrated, but the load as described above is applied from the inner surface 20 of the inserted leg member 12 to the inserted leg member that is in contact with the inserted leg member. It is transmitted through the outer surface 18a of the insertion leg member 12a, and is supported and transmitted to the side wall of the insertion leg member 12a. Further, the bottom surface (opposite side of the mounting surface 22) of the annular member connected to the bottom opening of the thin cylindrical portion 24 of the insertion leg member 12a and forming the mounting surface 22 is connected to the bottom opening of the thin cylindrical portion 24 of the insertion leg member 12a.
  • At least a portion of this load may be transmitted to the insertion leg member 12a by directly or indirectly contacting the edge constituting the upper surface opening through an intervening object.
  • the load applied to the top surface of the lid member 50 and the mounting surface 22 of the leg member 12 can be distributed and transmitted to the insertion leg member 12a.
  • the load is distributed appropriately, so that unnecessary deformation of the leg members 12 and the insertion leg members 12a can be prevented, and the fitting portions can be prevented from sticking.
  • at least a portion of the load applied to the top surface of the lid member 50 can be transmitted to the edge forming the top opening of the thin cylindrical portion 24 of the leg member 12 via the flange portion at the top of the lid member 50.
  • the load is transmitted from the bottom surface 32a of the insertion leg member 12a to the installation surface, and the installation surface supports the weight of the assembled pallet 10 including the objects placed thereon.
  • the height of the insertion leg member 12a may be such that the bottom surface 32 of the ring member 26 of the inserted leg member 12 does not come into contact with the upper surface of the ring member 26a of the insertion leg member 12a.
  • the object may be deformed and brought into contact with the weight of the assembled pallet 10 on which the object is placed.
  • this gap 27 is preferably 20 mm or less. It is preferably 15 mm or less. It may be 10 mm or less.
  • FIG. 5C shows an attached combined leg member in which the top of yet another leg member 12b is inserted into the bottom opening 14a of the insertion leg member 12a, and the leg members 12, 12a, 12b overlap to form a leg.
  • a cross-sectional view is shown.
  • the second insertion leg member 12b can be said to have the same shape as the inserted leg member 12, except that the height has been adjusted. The height is adjusted so that the relationship between the insertion leg member 12a and the second insertion leg member 12b is exactly the same as the relationship between the inserted leg member 12 and the insertion leg member 12a.
  • FIG. 5D shows a side sectional view of a combination leg member that has the same shape as the side sectional view of the combination leg member of FIG. 5B except that plate member 600 is absent and plate member 300 is thicker.
  • the plate member 300 may be made of a material with relatively low strength such as cardboard, it is effective when the object to be placed has a structure in which its own weight can be supported only by the lid member 50. Conceivable. As described above, it can be seen that the plate member 300 and/or the plate member 600 do not need to be connected to the leg members 12 and the like using an adhesive or the like. That is, it can also be held between the mounting surface 22 and the head 52. Conversely, by removing the lid member 50 from the leg members 12 and the like, the plate member 300 and/or the plate member 600 can be removed.
  • FIG. 6A shows a cross-sectional view focusing on the leg member 12 of the assembled pallet 100 of FIG. 2A.
  • a bottom plate portion 400 is arranged at the bottom of the leg member 12. This is arranged, for example, by fitting into the gap 27 formed between the ring members 26 when two leg members 12 of the same shape are fitted and overlapped to form a combined leg member. More specifically, for example, a bottom plate portion 400 having an opening 412 at a location where the combination leg member is placed is placed on the installation surface. This opening 412 is smaller than the outer diameter of the ring member 26 of the leg member 12, but may be larger than the outer diameter of the lowermost end of the outer surface 18 of the leg member 12.
  • each leg member 12 is used as an insertion leg member 12, and the leg member 12 to be inserted having the same shape is placed thereon, and the top of the insertion leg member 12 is inserted through the bottom opening 16.
  • the plate member 600 and/or the plate member 300 each having an opening 612 and/or 312 with a smaller diameter than the outer diameter of the mounting surface 22 of the leg member 12 to be inserted is arranged.
  • the lid member 50 is screwed into the partially female threaded portion 25 of the thin cylindrical portion 24 of the upper opening 16 of the leg member 12 to be inserted, and the plate member 600 and/or the plate member 300 are clamped and fixed.
  • a counterbore may be provided in the plate member 300 so as to match the head 52 of the lid member 50.
  • the assembled pallet 100 completed in this manner has improved rigidity and durability.
  • FIG. 6B shows a cross-sectional view of a combination leg member that has the same shape as the cross-sectional view of the combination leg member of FIG. 6A except that plate member 600 is absent and plate member 300 is thicker. Since the same thing can be said as described in FIG. 6A, it will be omitted here.
  • FIG. 7 shows a cross-sectional view focusing on the leg member 12 of the assembled pallet 200 of FIG. 3A.
  • the leg members 12 are arranged upside down. For example, in a plate member 300 in which a plurality of openings 322 for the leg members 12 are opened at predetermined positions, the leg members 12 are inserted into each of the openings 322 from above. Next, the leg members 12 that form a pair of the combined leg members are applied from below, and the lid member 50 is screwed into the partially female threaded portion 25 to engage the leg members 12, thereby forming the gap 27 between both ring members 26. The plate member 300 is held between the two. Also at this time, no particular engagement material such as adhesive or bolts is required.
  • a lubricating member such as a lubricating coating, may further be disposed on the head 52 of the lid member 50.
  • the convex portions 55 and 57 may also contribute to reducing the frictional force with the installation surface by increasing the surface pressure (generally, when the surface pressure is high, the friction coefficient becomes low).
  • the leg member 12 and the plate member 300 (and the plate member 600) are fastened together using a detachable fastening portion, so that they can be easily assembled and disassembled.
  • Figure 7 is similar to the side cross-sectional view of the combination leg member of Figure 5C, turned upside down.
  • the configuration is such that the edge of the opening 322 of the plate member 300 is held in the gap 27 between the ring members 26. How the opening 322 of the plate member 300 is held is similar to the case in FIG. 5C, so a description thereof will be omitted here. Because of this configuration, the number of parts is small, and assembly and disassembly can be performed easily.
  • FIG. 8A the two leg members 12 overlap to form a combined leg member 512, and the thin cylindrical portion at the top of the inserted leg member 12 passes through the opening 612 of the plate member 600 and the opening 312 of the plate member 300
  • FIG. 3 is an exploded perspective view illustrating how the lid member 50 is screwed into the partially female threaded portion 25 from above. It is placed on the placement surface 22 of the upper leg member 12 to support an object placed on the plate member 300.
  • the head 52 of the lid member 50 is provided with two openings 60, which function as locking portions that support screwing into the partially female threaded portion 25 and turning to be taken out from the partially female threaded portion 25. .
  • FIG. 8B is a perspective view showing the lid member 50 and the leg member 12 arranged side by side in an engaging direction.
  • the leg member 12 is provided with an uneven shape 33 and has a non-slip function.
  • FIG. 9 is a sectional view showing a state in which two other leg members 13 shown in FIG. 4C are engaged, regarding the embodiment of the present invention.
  • the lower leg member 13, which is the insertion leg member is inserted through the bottom opening 14 of the upper leg member 13, which is the leg member to be inserted, and the partially female threaded portion 25 of the thin cylindrical portion 24 of the lower leg member 13 is inserted. , engages with the protrusion 24c of the partially female threaded portion 24b at the tip of the extended thin cylindrical portion 24a of the upper leg member 13.
  • This engagement is sufficient to withstand tensile forces, such as when an assembled pallet made up of such combined leg members is lifted by a forklift or the like, to hold its own weight (self-weight), etc. There may be.
  • the outer surface 18 of the side wall of the lower leg member 13 and the inner surface 20 of the side wall of the upper leg member 13 mainly support the load including the weight of the cargo loaded on such an assembled pallet. It may also be a force transmitted between. It may also include a force that is partially transmitted between the upper surface of the thin cylindrical portion 24 of the lower leg member 13 and the lower surface of the extended thin cylindrical portion 24a of the upper leg member 13.
  • This combination may constitute an assembled pallet configured such that the large diameter end contacts the installation surface as in Figures 1A to 1C and Figures 2A to 2C (see Figures 6A and 6B), and Figure 3A.
  • An assembled pallet may be constructed such that the small-diameter end contacts the installation surface, as in 3C. As described above, even if there is no lid member, an assembled pallet can be constructed.
  • FIG. 10 is a sectional view showing a state in which two other leg members 13 (12 in FIG. 10) shown in FIG. 4C are engaged with each other by a lid member 50 in accordance with the embodiment of the present invention.
  • the lower leg member 13, which is the insertion leg member is inserted through the bottom opening 14 of the upper leg member 13, which is the inserted leg member, and is inserted into the partially female threaded portion of the thin cylindrical portion 24 of the upper and lower leg members 13. 25 engages with the external thread of the threaded portion 54 of the lid member 50, and the upper and lower leg members 12 engage with each other via the lid member 50.
  • This engagement is sufficient to withstand tensile forces, such as when an assembled pallet made up of such combined leg members is lifted by a forklift or the like, to hold its own weight (self-weight), etc. There may be.
  • This engagement does not necessarily need to significantly resist compressive forces.
  • the load of the cargo mounted on the plate member 300 supported by the mounting surface 22 of the upper leg member 12 is transferred to the tip of the thin cylindrical portion 24 via this mounting surface 22 and the head 52 of the lid member 50. It may be supported by The load is applied via the side wall of the upper leg member 12 (as necessary) and the lower end of the thin-walled cylindrical portion 24 to the side wall of the lower leg member 12 (as necessary) and the thin-walled cylindrical portion 24. (the upper end of the cylindrical portion 24).
  • This combination may constitute an assembled pallet configured such that the large diameter end contacts the installation surface as in Figures 1A to 1C and Figures 2A to 2C (see Figures 6A and 6B), and Figure 3A.
  • An assembled pallet may be constructed such that the small diameter end side contacts the installation surface as shown in 3C.
  • a lubricating member 58 may be provided on the surface of the head 52 of the lid member 50.
  • the lubricating member 58 may include a solid lubricating member or a high surface pressure grease member.
  • FIGS. 11A to 11C illustrate plate materials that can constitute the plate member 300.
  • FIG. 11A is a partially cut-away perspective view illustrating a honeycomb board 800 with the surface members broken to reveal a honeycomb structure 810 arranged vertically.
  • a honeycomb structure may be made of paper, resin, or paper containing resin. The resin may include synthetic resin.
  • an opening 312 is provided.
  • FIG. 11B is a partially cutaway perspective view illustrating a plate member made of a so-called plywood plate 900 made of laminated thin plates 910, 920, 930, 940, and 950.
  • an opening 312 is provided. Once separated from the leg member 12, any of these members can be easily recycled.
  • FIG. 11C shows a corrugated board 700 (which may be made of paper, resin, or paper containing resin) equipped with a W flute consisting of a fine flute 710 and a large flute 720.
  • FIG. 2 is an illustrative partially cutaway perspective view.
  • This cardboard 700 similarly has an opening, but includes a flanged cylindrical member 323 reinforcing its edges. The flange portion of this flanged cylindrical member 323 can receive the load of the placed object and support at least a portion thereof. Reinforce the edges of the opening.
  • the plate members made of these plate materials are separated from the leg members 12 and the like, they can be easily reused or recycled. However, it is often not suitable for reuse because it often comes into direct contact with the loaded object.
  • the assembled pallet may be mainly composed of leg members (which may include combination leg members) and plate members. Moreover, a lid member may be further included as necessary. Such an assembled pallet can be easily assembled using these components without using any tools. Therefore, by transporting the necessary parts to the necessary locations, it is possible to assemble the assembly pallet on the spot and place the cargo to be loaded on it.
  • leg members are often required to have strength, so materials that can be reused are preferred.
  • the plate member may also be prepared in various ways, such as overall dimensions (which may include length, width and height), number of openings, size, position, etc. It may also include paper, resin-containing paper, resin, or other materials. Furthermore, in each case, recycled materials may be used as raw materials.
  • the lid member may be adapted to the female threaded portion of the leg member, but it may be prepared in various ways such as the overall dimensions (which may include length, width and height), number of openings, size, position, etc. good. It may also include paper, resin-containing paper, resin, or other materials. Furthermore, in each case, recycled materials may be used as raw materials.
  • a collective bottom plate member may be similarly prepared in which one or more types of bottom plate members are collected. It can be applied to assembled pallets as shown in FIGS. 2A to 2C.
  • a plate member suitable for the load is selected from various plate members of the collective plate member 440 shown in FIG. 12B.
  • the weight of the cargo to be loaded on one assembled pallet is calculated, and a leg member suitable for the weight is selected from the collective leg member 120 of FIG. 12A.
  • weight and environment e.g, humidity
  • lid members that fit the lid members are selected from the collection lid members 500 shown in FIG. 12C, and the required number of each lid member is transported to the required location. For example, if each member is transported separately in a container or the like as shown in FIG. 13, the volumetric efficiency will be improved, and it is also possible to minimize the cost and required energy for transportation.
  • the leg members 12 have a property that their volume becomes small and compact by being overlapped.
  • the plate member 600 can also be laminated compactly due to the combination of projections and recesses. Since the plate member 300 has a flat plate shape as a basic shape, it is easy to stack the plates.
  • a space efficiency improvement rate that defines the improvement in space efficiency is defined.
  • the volume (or capacity) of this rectangular parallelepiped be A cm 3 .
  • FIG. 14A shows a perspective view of a caster that can be attached to the leg member 12 in an embodiment of the present invention.
  • FIG. 14B is a cross-sectional view showing the caster attached to the small diameter end of the leg member 12, with the internal structure omitted.
  • FIG. 14C is a diagram showing a cross-sectional view of the leg member 12 with the caster attached to the large diameter end side, with the internal structure omitted.
  • a so-called caster 110 is shown in FIG. 14A as an example of a free movement device that can be attached to the leg member 12.
  • the caster 110 includes a wheel 116 connected to an axle 118 via a bearing 114, a stopper 118 that serves as a brake for the wheel 116, a main body that rotatably supports the axle 112 and supports a load, and a horizontal direction of the main body.
  • the bearing 120 includes a bearing 120 that can rotate freely, and a support 122 coupled to the bearing 120.
  • the support base 122 is surrounded by a wall 124, on which a cover plate 126 is provided with an opening 128, and a U-shaped insertion slit 130 is provided from one open side of the wall 122. It will be done. As shown in FIG.
  • the lid member 50 is screwed into the partially female threaded portion 25 of the thin cylindrical portion 24 at the top of the head by means of the threaded portion 54.
  • the load in the direction of the conical shaft 30 is transmitted from the thin cylindrical portion 24 to the head 52 of the lid member 50.
  • the tip of the head 52 (lowest end in the figure) has a larger diameter than the thin cylindrical portion 24, so it is inserted from one side opened into the insertion slit 130 between the support base 122 and the cover plate 126 of the caster 110. It slides and is fixed in a specific position. One side that is open at this time may be closed with a suitable lid.
  • the assembled pallet 200 can be freely moved on a plane while the cargo is placed thereon in the assembled pallet shown in FIG.
  • the ring portion 26 is inserted into the insertion slit 130 between the support base 122 and the cover plate 126.
  • FIG. 15 illustrates an example in which ceramic tiles are loaded.
  • a system for managing assembled pallets from the site where ceramic tiles are provided (loading area: M) to the installation site where the loaded ceramic tiles are used (unloading area: L) is illustrated.
  • loading area: M components of assembled pallets are transported and provided, and pallets for cargo handling for shipping tiles are assembled.
  • an assembled pallet is assembled from a recycled flat plate portion (corresponding to a plate member) made of recycled materials such as cardboard, and leg members etc. that have been disassembled from the assembled pallet, reused, and transported here.
  • the recycled plate portion may be made of general recycled cardboard or the like obtained near the manufacturing site.
  • the reusable leg members may be disassembled from an assembled pallet that has been used at least once.
  • These reusable leg members and the like have a shape and structure that improves space efficiency so that they can be easily packed and transported when disassembled.
  • the ceramic tiles loaded on such an assembled pallet are shipped together with the assembled pallet and transported by a truck or the like. If necessary, it is transported to a port (Hout) for use by sea transportation and placed in a typical container. Ceramic tiles stored in containers are transported by sea on a container ship and arrive at the destination port. At the port (Hin), ceramic tiles are unloaded together with assembled pallets and transported by truck or the like. Ceramic tiles that have been transported to the vicinity of the tile installation site are delivered to the installation site using a forklift while still being mounted on assembled pallets. At the site (L), the belts, etc.
  • the empty assembled pallet may be disassembled into reusable legs, recycled board members, and the like.
  • the recycled board member may be used in a general recycling process for cardboard and the like.
  • the reused leg members are collected in a warehouse for collective leg members. This reusable leg member may be used again. This not only reduces costs but is also environmentally friendly.
  • communication terminals e.g., smartphones, mobile phones, etc.
  • the communication terminals include the attributes (including date of manufacture, place of manufacture, and manufacturer), specifications, and purpose of the tiles to be installed. Location etc. are recorded.
  • This information is sent from this communication terminal to the computer of the management system via the cloud or other communication means (wired or wireless electromagnetic communication means (radio waves, telegraph, signals), etc.).
  • This computer also communicates with the tile installation site, etc., and matches needs. For example, for ceramic tiles manufactured on a prospective basis, it is possible to ascertain the required site and change the destination etc. between shipment and delivery. At the installation site, it is easy to know when the required ceramic tiles will arrive, so the schedule for the installation work can be adjusted.
  • a system for such coordination may include software and may be installed on a computer system, such as a management system computer. Further, an application for this purpose may be installed on the communication terminal.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pallets (AREA)

Abstract

Provided are: an assembly pallet system having a low environmental load; a leg member that configures said assembly pallet system; and a conveyance system and a conveyance method that utilize said assembly pallet system. The assembly pallet system having a low environmental load is configured by combining a member suited for reuse and a member suited for recycling. This combination makes it possible to freely configure various types of assembly pallets.

Description

組立パレット及び組立パレット用脚部材並びにそれらを用いる運送システム及び方法Assembled pallet, leg members for assembled pallet, and transportation system and method using them
 本発明は、組立パレット及び組立パレット用脚部材並びにそれらを用いる運送システム及び方法に関する。本発明は、特に、リユースやリサイクルに関する。 The present invention relates to an assembled pallet, a leg member for an assembled pallet, and a transportation system and method using the same. The present invention particularly relates to reuse and recycling.
 近年、SDGs(エスディージーズ:Sustainable Development Goals)の観点から、リデュース(Reduce、排出の抑制)、リユース(Reuse、再使用)、リサイクル(Recycle、再生利用)の3つのR(アール)が叫ばれている。特に、令和4年4月1日に施行されるプラスチックに係る資源循環の促進等に関する法律においては、プラスチック使用製品の長期間使用や、プラスチック使用製品廃棄物の排出の抑制及び再資源化等により得られた物等の使用等が求められている(同法第4条)。具体的には、告示されたプラスチック使用製品設計指針において、プラスチック使用製品の強度、耐摩耗性、対候性等を高め、長期間使用を可能にし、製品が壊れた場合に容易に修理できる設計が求められている。そして、プラスチック使用製品(及びその部品)の再使用が望まれており、部品ごとに単一素材化があれば、再使用や再生利用が促進されるものと期待される。そのためには、部品ごとに容易に分解・分別できることはもちろんのこと、必要な工程数が少ないことが望ましい。また、分解等された部品の収集・運搬が容易となる重量、大きさ、形状及び構造を考慮した設計が望まれる。 In recent years, from the perspective of SDGs (Sustainable Development Goals), the three R's of Reduce, Reuse, and Recycle have been emphasized. There is. In particular, the Act on Promotion of Resource Circulation Related to Plastics, which will come into effect on April 1, 2020, requires measures such as the long-term use of plastic-based products, and the suppression and recycling of plastic-based product waste. (Article 4 of the same law). Specifically, in the announced design guidelines for products using plastics, products using plastics are designed to have increased strength, wear resistance, weather resistance, etc., to enable long-term use, and to allow for easy repair if the product breaks. is required. There is a desire to reuse plastic products (and their parts), and it is expected that reuse and recycling will be promoted if each part can be made from a single material. To this end, it is desirable not only to be able to easily disassemble and separate each component, but also to require a small number of steps. In addition, it is desirable to have a design that takes into account the weight, size, shape, and structure that will facilitate the collection and transportation of disassembled parts.
 また、物流においては、梱包材をはじめとする被搬送物以外のものの取り扱いが問題となっている。そのようなものの多くは、耐久性が低く何回も繰り返すことが難しかったり、被搬送物を取り出すときに破壊されて再使用ができないものもある。例えば、被搬送物が載置される荷役台のような荷役用パレットは、一般に耐久性が低く、運送会社が持ち帰り再利用することは少ない。また、被搬送物を保管する際に載置台として一緒に保持されることもあるが、被搬送物が使用された後は、廃棄せざるを得ない。荷役用パレットとして、プラスチックパレットが重宝されるが、木製パレットと比べて、釘の飛び出しやササクレがなく安全であり、カビや虫の発生がなく洗浄が可能で衛生的であり、木くずの発生がなく作業環境が改善され、リブ構造による軽量化が可能であるという利点がある。また、寸法、質量、強度物性などの品質が均一で安定するが、部分的に壊れた場合は部品交換などの補修が難しい。そして、再生利用が可能である。 In addition, in logistics, handling of items other than transported items, such as packaging materials, has become a problem. Many of these items have low durability and are difficult to repeat over and over again, and some are destroyed when the transported object is taken out and cannot be reused. For example, cargo handling pallets such as cargo handling platforms on which objects to be transported are placed generally have low durability, and transportation companies rarely take them home for reuse. Further, when storing objects to be transported, they are sometimes held together as a mounting table, but after the objects are used, they have no choice but to be discarded. Plastic pallets are useful as pallets for cargo handling, but compared to wooden pallets, they are safer because they do not have nails sticking out or cracking, they are cleanable and hygienic because they do not grow mold or insects, and they do not generate wood chips. The advantage is that the working environment is improved without any problems, and the weight can be reduced due to the rib structure. In addition, the dimensions, mass, strength, and physical properties are uniform and stable, but if a part breaks, it is difficult to repair it by replacing parts. And it can be recycled.
 これまで、環境に優しい軽量、安価な荷役用パレットを提供すべく、環境に優しい未利用資源である茅、葦等の植物性繊維を荷役用パレットの平板、支持台、補強桁を一体的に整形固化し、その構造は薄肉、殻構造、多点支持を採用して、荷役用パレットの必要強度を保持させたエコパレットが提案された(例えば、特許文献1)。しかしながら、一体的であるが故に汎用性が低く、再利用が困難と考えられ、使用後は廃棄することとなり、必ずしも環境に良いものではない。 Until now, in order to provide eco-friendly, lightweight, and inexpensive cargo handling pallets, we have been using plant fibers such as thatch and reed, which are environmentally friendly and unused resources, to make the flat plates, support bases, and reinforcing girders of the cargo handling pallets into one piece. An eco-pallet has been proposed that is formed and solidified, has a thin wall structure, has a shell structure, and has multi-point support to maintain the required strength of a cargo handling pallet (for example, Patent Document 1). However, because it is integral, it has low versatility and is considered difficult to reuse, and must be discarded after use, which is not necessarily environmentally friendly.
 例えば、組み立て式の荷役用パレットであれば、必要に応じて組み立てることにより、無駄を少なくすることができると期待される。特に、部品種が少ないものは好ましいと思われる。例えば、2枚の段ボールシートを組合わせて天板を形成し、2枚の段ボールシートを用いて底板を形成し、天板11の段ボールシートの円形の開口に紙管の上端を受入れ、底板の段ボールシートに紙管の下端を受入れ、パレットを組立てることが開示される(例えば、特許文献2)。しかしながら、紙管は接着剤等により、貼り付けられるため、結局は一体的となり、リユースが容易ではない。また、部品への分解も容易とは言い難い。 For example, if it is an assembled pallet for cargo handling, it is expected that waste can be reduced by assembling it as needed. In particular, it seems preferable to have fewer types of parts. For example, a top plate is formed by combining two corrugated sheets, a bottom plate is formed using two corrugated sheets, the upper end of the paper tube is received in the circular opening of the corrugated sheet of the top plate 11, and the bottom plate is It is disclosed that a pallet is assembled by receiving the lower end of a paper tube in a corrugated cardboard sheet (for example, Patent Document 2). However, since the paper tube is pasted with an adhesive or the like, it ends up being a single piece, and it is not easy to reuse it. Furthermore, it cannot be said that disassembling it into parts is easy.
 また、パレットを平板、支持台、補強桁の3要素に分け、その各々にパレットの機能を分解して負担させ、パレットの使用目的と荷重に対応し、最適な材料、構造の選定を容易ならしめるパレットが開示されている(例えば、特許文献3)。しかしながら、各要素は、両面接着テープによって固定されるので、機械的強度において劣るだけでなく、分解して、各要素をリユースするのには必ずしも好ましいとは言えない。また、部品への分解も容易とは言い難い。 In addition, by dividing the pallet into three elements: the flat plate, the support base, and the reinforcing girder, and assigning the functions of the pallet to each element, it is possible to easily select the most suitable materials and structure according to the purpose of use and load of the pallet. A closing pallet has been disclosed (for example, Patent Document 3). However, since each element is fixed with double-sided adhesive tape, not only is the mechanical strength inferior, but it is not necessarily preferable to disassemble and reuse each element. Furthermore, it cannot be said that disassembling it into parts is easy.
 また、複数の貫通孔と、それぞれの貫通孔を囲繞して形成した複数の嵌合溝とを有する上板と、中心の位置に貫通孔を穿設し、かつ底面には上板の嵌合溝に対応する位置に設けられて嵌合溝に嵌挿する嵌合脚を形成した複数の嵌着部材と、上端面が上板の嵌合溝に当接して嵌合溝に嵌挿された嵌合脚を支持する複数の支持管と、上面に支持管の貫通孔に対応する凸起部を形成し、かつ凸起部の中心の位置に、上端から軸方向に沿ってねじ溝を形成した軸柱を立設してなる複数の底部脚と、一端が嵌着部材の貫通孔と、上板の貫通孔とを通過して底部脚の軸柱のねじ溝に螺着する複数のボルト5、によって構成されるパレットが開示される(例えば、特許文献4)。このように、組み立てることができ、かつ高い強度を具え、廃棄された紙材、プラスチック材、木材、金属材などをリサイクルして製造するので、製造コストを低減させるとともに、パレットを廃棄処分する場合も材料をリサイクルして再利用できるという利点はあるものの、構成要素が多く、組み立ても複雑となる。また、部品への分解も容易とは言い難い。 In addition, the upper plate has a plurality of through holes and a plurality of fitting grooves formed surrounding each of the through holes, the through hole is bored at the center position, and the bottom surface has a fitting groove for the upper plate. A plurality of fitting members each having a fitting leg formed at a position corresponding to the groove and fitting into the fitting groove, and a fitting member whose upper end surface abuts the fitting groove of the upper plate and is fitted into the fitting groove. A shaft that has a plurality of support tubes that support the joint legs, a protrusion formed on the upper surface that corresponds to the through hole of the support tube, and a threaded groove formed in the center of the protrusion along the axial direction from the upper end. a plurality of bottom legs formed by erecting columns; a plurality of bolts 5 whose one end passes through the through hole of the fitting member and the through hole of the upper plate and is screwed into the screw groove of the shaft column of the bottom leg; A palette configured by the following is disclosed (for example, Patent Document 4). In this way, it can be assembled, has high strength, and is manufactured by recycling discarded paper, plastic, wood, metal, etc., which reduces manufacturing costs and eliminates the need to dispose of pallets. Although it has the advantage that materials can be recycled and reused, it has many components and is complex to assemble. Furthermore, it cannot be said that disassembling it into parts is easy.
 また、複数の脚体と、上記脚体が着脱可能に設けられる載荷板とを有する組立式パレットであって、上記脚体は、脚本体と、上記脚本体の端部周縁に外向きに突設されたフランジ部とを有し、上記載荷板は、上記脚体の上記フランジ部を挿通させる開口が少なくとも形成された第1板状体と、上記第1板状体に積層される第2板状体と、上記第1板状体と第2板状体との間に形成され、上記第1板状体の開口に挿通した上記フランジ部を上記第2板状体の板面に沿って移動させた後の当該フランジ部を収容する収容空間とを有するパレットが開示される(例えば、特許文献5)。このような構成となっているため、脚体の取り付け、取り外しが容易であり、フォーク等がぶつかっても脚体が外れ難いという特徴があるが、強度を担保するため脚体の構造が複雑となっている。 Further, the assembly type pallet has a plurality of legs and a loading plate on which the legs are detachably provided, the legs including a script body and an end portion of the script body that protrudes outward from the periphery of the base body. The load plate has a first plate-like body formed with at least an opening through which the flange part of the leg is inserted, and a second plate-like body laminated on the first plate-like body. a plate-like body, and the flange portion formed between the first plate-like body and the second plate-like body and inserted into the opening of the first plate-like body, along the plate surface of the second plate-like body. A pallet is disclosed that has an accommodation space that accommodates the flange portion after it has been moved (for example, Patent Document 5). Because of this structure, the legs are easy to attach and remove, and the legs do not come off even if hit by a fork, etc. However, the structure of the legs is complicated to ensure strength. It has become.
特開2005-112461号公報Japanese Patent Application Publication No. 2005-112461 実用新案登録第3147009号公報Utility model registration No. 3147009 特開2002-308271号公報Japanese Patent Application Publication No. 2002-308271 実用新案登録第3194802号公報Utility model registration No. 3194802 特開2012-17124号公報Japanese Patent Application Publication No. 2012-17124
 しかしながら、環境負荷が低い材料から構成されていると言えども、廃棄されるものは減らす(Reduce)べきである。一方、構成部品によってリユースが容易なもの、素材に戻してリサイクルされるのが好ましいもの等があるが、これらを分別するのが必ずしも容易ではない。また、用途に合わせて種々の荷役用パレットを容易に構成することが実質的にできない。 However, even though it is made of materials with low environmental impact, the amount of waste should be reduced. On the other hand, some component parts are easy to reuse, while others are preferable to be returned to raw materials and recycled, but it is not always easy to separate these components. Furthermore, it is virtually impossible to easily configure various pallets for cargo handling depending on the intended use.
 上述のような課題に鑑みて、本発明においては、リユースが向いている部位と、リサイクルが向いている部位とを区別し、それぞれ組立及び分解が可能な荷役用パレットを構成することができる組立パレットや組立パレットシステムを提供する。 In view of the above-mentioned problems, the present invention distinguishes between parts suitable for reuse and parts suitable for recycling, and provides an assembly method that can configure a cargo handling pallet that can be assembled and disassembled respectively. We provide pallets and assembled pallet systems.
 具体的には、次のようなものを提供する。
(1)大径端側開口及び小径端側開口を備える中空円錐台形状の概形を有する第1の脚部材と、 大径端側開口及び小径端側開口を備える中空円錐台形状の概形を有する第2の脚部材と、 前記第1の脚部材及び/又は前記第2の脚部材に支持される第1の板部材と、を含む、組立パレットシステムであって、 前記第1の脚部材の小径端側は、前記第2の脚部材の大径端側開口から嵌入することにより嵌合可能であり、 前記第1の脚部材又は前記第2の脚部材の円錐軸方向の荷重は、前記第1の脚部材の側壁の外側面から前記第2の脚部材の側壁の内側面に又は前記第2の脚部材の側壁の内側面から前記第1の脚部材の側壁の外側面に伝達するように、それぞれの側壁の外側面及び内側面は構成され、 前記第1の板部材は、その板面の少なくとも1箇所において、前記第1の脚部材及び/又は前記第2の脚部材により前記第1の脚部材の大径端側或いは前記第2の脚部材の小径端側に、固定されて、組み立てられた第1の組立パレットを構成可能であり、 前記第1の組立パレットは、前記第1の脚部材、前記第2の脚部材、及び前記第1の板部材に分解可能であり、 分解された前記第1の脚部材及び前記第2の脚部材を用いて、分解された前記第1の板部材又は異なる種類の第2の板部材を用いて、前記第1の組立パレットとは異なる第2の組立パレットを構成可能であり、 上述する組み立て及び分解において、ネジ又はボルトを使用する必要がないことを特徴とする組立パレットシステム。
(2)前記第1の脚部材及び前記第2の脚部材は、同形であることを特徴とする上述のいずれかの組立パレットシステム。
(3)前記第1の脚部材の小径端側に係合構造を備え、 前記第2の脚部材の小径端側に係合構造を備えることを特徴とする上述のいずれかの組立パレットシステム。
(4)前記第1の脚部材の係合構造及び前記第2の脚部材係合構造と係合可能な係合部材を含むことを特徴とする上述のいずれかの組立パレットシステム。
(5)前記係合部材は、円錐軸に対して略垂直な方向の回転及び/又はスライド移動により、前記第1の脚部材の係合構造及び/又は前記第2の脚部材係合構造と係合可能であり並びに前記第1の脚部材の係合構造及び/又は前記第2の脚部材係合構造から分離可能であることを特徴とする上述のいずれかの組立パレットシステム。
(6)前記係合部材は、円錐軸に対して略垂直な方向の回転及び/又は移動を支援する係止部を備えることを特徴とする上述のいずれかの組立パレットシステム。
(7)前記第1の脚部材及び前記第2の脚部材がそれぞれ大径端側及び小径端側に固定可能なキャスターを更に備える上述のいずれかの組立パレットシステム。
(8)前記第1の板部材は、少なくとも1つの既存の第1の組立パレットから分解され、リユースされる第1の板部材、或いは、材料としてリサイクルされたリサイクル材からなる第1の板部材を含み、 前記第1の脚部材及び前記第2の脚部材の少なくとも1つは、少なくとも1つの既存の第1の組立パレットから分解され、リユースされる第1の脚部材及び第2の脚部材の少なくとも1つ、或いは、材料としてリサイクルされたリサイクル材からなる第1の脚部材及び第2の脚部材の少なくとも1つを含むことを特徴とする上述のいずれかの組立パレットシステム。
(9)上述のいずれかの組立パレットシステムを備える搬送システムであって、 リユースされる板部材及び/又はリユースされる第1の脚部材及び第2の脚部材の少なくとも1つと共に移動可能なリユース端末と、 必要に応じてリサイクル材からなる板部材及び/又はリサイクル材からなる第1の脚部材及び第2の脚部材の少なくとも1つを提供することができる供給部と、 前記供給部に備えられる供給端末と、 搭載する荷物がある積載場に備えられる積載端末と、 荷物を下ろす荷下ろし場に備えられる荷下ろし端末と、 を含み、 積載端末からの荷物の情報に適合する組立パレットの構成条件に合致するリユース部材の条件を前記リユース端末が受信することができ、ここで、リユース部材は、リユースされる板部材及び/又はリユースされる前記第1の脚部材及び前記第2の脚部材の少なくとも1つを含み、 積載端末からの荷物の情報に適合する組立パレットの構成条件に合致するリサイクル部材の条件を前記供給端末が受信することができ、ここで、リサイクル部材は、リサイクル材からなる板部材及び/又はリサイクル材からなる第1の脚部材及び第2の脚部材の少なくとも1つを含み、 前記積載場に前記リユース部材及び/又は前記リサイクル部材が搬送される情報が前記積載端末に送信され、 前記積載場において、前記リユース部材及び/又は前記リサイクル部材により組立パレットが組み立てられ、前記荷物が積載され、 前記リユース端末は、前記荷物が積載された組立パレットと共に搬送され、前記荷下ろし端末に、荷物情報を送信することを特徴とする搬送システム。
(10)上述のいずれかの組立パレットシステムを用いて、荷物を搬送する搬送方法。
(11)上述のいずれかの搬送システムを用いて、荷物を搬送する搬送方法。
(12)リユースされる板部材及び/又はリユースされる第1の脚部材及び第2の脚部材の少なくとも1つの情報をリユース端末から発信するステップと、 必要に応じてリサイクル材からなる板部材及び/又はリサイクル材からなる第1の脚部材及び第2の脚部材の少なくとも1つを供給部が提供するステップと、 前記供給部に備えられる供給端末からリサイクル部材の情報を発信するステップと、 搭載する荷物がある積載場に、リユース端末と共にリユース部材を搬送し、及び、前記リサイクル部材を搬送するステップと、 前記積載場において、前記リユース部材及びリサイクル部材を用いて組立パレットを組み立てるステップと、 前記荷物を前記組立パレットに積載するステップと、 前記積載端末から前記荷物の情報を発信し、 荷物を下ろす荷下ろし場に備えられる荷下ろし端末が、前記荷物の情報を受信するステップと、 荷下ろし後に、組立パレットを分解し、前記荷物、リユース部材、及びリサイクル部材に関する情報を前記リユース端末が発信するステップとを含む搬送方法。
Specifically, we will provide the following:
(1) A first leg member having a hollow truncated cone shape with a large diameter end opening and a small diameter end opening, and a hollow truncated cone shape with a large diameter end opening and a small diameter end opening. an assembled pallet system comprising: a second leg member having: a first plate member supported by the first leg member and/or the second leg member; The small diameter end side of the member can be fitted by fitting from the large diameter end side opening of the second leg member, and the load in the conical axis direction of the first leg member or the second leg member is , from the outer surface of the side wall of the first leg member to the inner surface of the side wall of the second leg member, or from the inner surface of the side wall of the second leg member to the outer surface of the side wall of the first leg member. The outer and inner surfaces of each side wall are configured such that the first plate member communicates with the first leg member and/or the second leg member at at least one location on the plate surface thereof. A first assembled pallet can be constructed by being fixed to the large diameter end side of the first leg member or the small diameter end side of the second leg member, and the first assembled pallet is , can be disassembled into the first leg member, the second leg member, and the first plate member, and can be disassembled using the disassembled first leg member and the second leg member. It is possible to configure a second assembled pallet different from the first assembled pallet by using the first plate member or a second plate member of a different type, and in the assembly and disassembly described above, screws or bolts are removed. An assembly pallet system characterized by the fact that there is no need to use.
(2) The assembled pallet system according to any one of the above, wherein the first leg member and the second leg member have the same shape.
(3) An assembled pallet system according to any one of the above, characterized in that an engagement structure is provided on the small diameter end side of the first leg member, and an engagement structure is provided on the small diameter end side of the second leg member.
(4) Any of the above-mentioned assembled pallet systems includes an engagement member that can engage with the first leg member engagement structure and the second leg member engagement structure.
(5) The engagement member engages the engagement structure of the first leg member and/or the engagement structure of the second leg member by rotating and/or sliding in a direction substantially perpendicular to the conical axis. An assembled pallet system according to any of the above, characterized in that it is engageable and separable from the first leg engagement structure and/or the second leg engagement structure.
(6) The assembled pallet system according to any one of the above, wherein the engaging member includes a locking portion that supports rotation and/or movement in a direction substantially perpendicular to the conical axis.
(7) The assembled pallet system according to any one of the above, wherein the first leg member and the second leg member further include casters that can be fixed on the large diameter end side and the small diameter end side, respectively.
(8) The first plate member is a first plate member that is disassembled from at least one existing first assembly pallet and reused, or a first plate member made of recycled material. At least one of the first leg member and the second leg member is a first leg member and a second leg member that are disassembled from at least one existing first assembly pallet and reused. or at least one of a first leg member and a second leg member made of recycled material.
(9) A transport system comprising any of the assembled pallet systems described above, which is movable together with at least one of the plate member to be reused and/or the first leg member and the second leg member to be reused. a terminal; a supply section capable of providing at least one of a plate member made of a recycled material and/or a first leg member and a second leg member made of a recycled material as necessary; a loading terminal provided at a loading area where the cargo to be loaded is located; and an unloading terminal provided at the unloading area where the cargo is unloaded; The reuse terminal can receive a condition for a reuse member that meets the condition, where the reuse member is a plate member to be reused and/or the first leg member and the second leg member to be reused. The supply terminal may receive conditions for recycled parts that match configuration conditions of an assembled pallet that match the package information from the loading terminal, wherein the recycled parts are made from recycled materials. and/or at least one of a first leg member and a second leg member made of a recycled material, and the loading terminal includes information on conveying the reused member and/or the recycled member to the loading area. At the loading yard, an assembled pallet is assembled using the reused parts and/or the recycled parts, and the cargo is loaded thereon, and the reuse terminal is transported together with the assembled pallet loaded with the cargo, and A transportation system characterized by transmitting cargo information to an unloading terminal.
(10) A transportation method for transporting cargo using any of the above assembled pallet systems.
(11) A transport method for transporting cargo using any of the transport systems described above.
(12) Sending from the reuse terminal information on at least one of the plate member to be reused and/or the first leg member and the second leg member to be reused, and if necessary, the plate member made of recycled material and A step in which a supply unit provides at least one of a first leg member and a second leg member made of recycled materials; and a step in which information on recycled components is transmitted from a supply terminal provided in the supply unit. transporting the reused parts together with a reuse terminal to a loading area where there is cargo to be loaded, and transporting the recycled parts; assembling an assembled pallet using the reused parts and recycled parts at the loading area; loading cargo onto the assembly pallet; transmitting information about the cargo from the loading terminal; and receiving the information from an unloading terminal provided at the unloading area; and after unloading. , a step of disassembling the assembled pallet and causing the reuse terminal to transmit information regarding the cargo, reused parts, and recycled parts.
 大径端側開口及び小径端側開口を備える中空円錐台形状の概形を有する第1の脚部材と、 大径端側開口及び小径端側開口を備える中空円錐台形状の概形を有する第2の脚部材と、を備える組合脚部材であって、 前記第1の脚部材の小径端側は、前記第2の脚部材の大径端側開口から嵌入することにより嵌合可能であり、 前記第1の脚部材又は前記第2の脚部材の円錐軸方向の荷重の少なくとも一部は、前記第1の脚部材の側壁の外側面から前記第2の脚部材の側壁の内側面に又は前記第2の脚部材の側壁の内側面から前記第1の脚部材の側壁の外側面に伝達するように、それぞれの側壁の外側面及び内側面は構成されることを特徴とする組立パレットシステム用の組合脚部材。
 上述する何れかの組合脚部材は、上述する何れかの第1の脚部材及び上述する何れかの第2の脚部材は、同形であることを特徴としてもよい。
 上述する何れかの組合脚部材は、上述する何れかの第1の脚部材の小径端側に係合構造を備え、上述する何れかの第2の脚部材の小径端側に係合構造を備えることを特徴としてもよい。
 上述する何れかの組合脚部材は、上述する何れかの第1の脚部材の係合構造及び上述する何れかの第2の脚部材係合構造と係合可能な係合部材を含むことを特徴としてもよい。
 上述する何れかの組合脚部材は、上述する何れかの係合部材が、円錐軸に対して略垂直な方向の回転及び/又はスライド移動により、前記第1の脚部材の係合構造及び/又は前記第2の脚部材係合構造と係合可能であり並びに前記第1の脚部材の係合構造及び/又は前記第2の脚部材係合構造から分離可能であることを特徴としてもよい。
 上述する何れかの組合脚部材は、上述する何れかの係合部材が、円錐軸に対して略垂直な方向の回転及び/又は移動を支援する係止部を備えることを特徴としてもよい。
 上述する何れかの組合脚部材は、前記第1の脚部材及び前記第2の脚部材がそれぞれ大径端側又は小径端側に固定可能なキャスターを更に備えてもよい。
 上述するいずれかの第1の脚部材及び第2の脚部材を含む組合脚部材と、 前記組合脚部材に支持される第1の板部材と、を含む、組立パレットシステムであって、 前記第1の板部材は、その板面の少なくとも1箇所において、前記第1の脚部材及び/又は前記第2の脚部材により前記第1の脚部材の大径端側或いは前記第2の脚部材の小径端側に、固定されて、組み立てられた第1の組立パレットを構成可能であり、 前記第1の組立パレットは、前記第1の脚部材、前記第2の脚部材、及び前記第1の板部材に分解可能であり、 分解された前記第1の脚部材及び前記第2の脚部材を用いて、分解された前記第1の板部材又は異なる種類の第2の板部材を用いて、前記第1の組立パレットとは異なる第2の組立パレットを構成可能であり、 上述する組み立て及び分解において、ネジ又はボルトを使用する必要がないことを特徴としてもよい。
 上述するいずれかの組立パレットシステムは、前記第1の板部材が、少なくとも1つの既存の第1の組立パレットから分解され、リユースされる第1の板部材、或いは、材料としてリサイクルされたリサイクル材からなる第1の板部材を含み、 前記第1の脚部材及び前記第2の脚部材の少なくとも1つは、少なくとも1つの既存の第1の組立パレットから分解され、リユースされる第1の脚部材及び第2の脚部材の少なくとも1つ、或いは、材料としてリサイクルされたリサイクル材からなる第1の脚部材及び第2の脚部材の少なくとも1つを含むことを特徴としてもよい。
 上述するいずれかの組立パレットシステムを備える搬送システムであって、 リユースされる板部材及び/又はリユースされる第1の脚部材及び第2の脚部材の少なくとも1つと共に移動可能なリユース端末と、 必要に応じてリサイクル材からなる板部材及び/又はリサイクル材からなる第1の脚部材及び第2の脚部材の少なくとも1つを提供することができる供給部と、 前記供給部に備えられる供給端末と、 搭載する荷物がある積載場に備えられる積載端末と、 荷物を下ろす荷下ろし場に備えられる荷下ろし端末と、 を含み、 積載端末からの荷物の情報に適合する組立パレットの構成条件に合致するリユース部材の条件を前記リユース端末が受信することができ、ここで、リユース部材は、リユースされる板部材及び/又はリユースされる前記第1の脚部材及び前記第2の脚部材の少なくとも1つを含み、 積載端末からの荷物の情報に適合する組立パレットの構成条件に合致するリサイクル部材の条件を前記供給端末が受信することができ、ここで、リサイクル部材は、リサイクル材からなる板部材及び/又はリサイクル材からなる第1の脚部材及び第2の脚部材の少なくとも1つを含み、 前記積載場に前記リユース部材及び/又は前記リサイクル部材が搬送される情報が前記積載端末に送信され、 前記積載場において、前記リユース部材及び/又は前記リサイクル部材により組立パレットが組み立てられ、前記荷物が積載され、 前記リユース端末は、前記荷物が積載された組立パレットと共に搬送され、前記荷下ろし端末に、荷物情報を送信することを特徴としてもよい。
 上述するいずれかの組立パレットシステムを用いて、荷物を搬送する搬送方法。
 上述するいずれかの搬送システムを用いて、荷物を搬送する搬送方法。
 リユースされる板部材及び/又はリユースされる第1の脚部材及び第2の脚部材の少なくとも1つを含むリユース部材の情報をリユース端末から発信するステップと、 必要に応じてリサイクル材からなる板部材及び/又はリサイクル材からなる第1の脚部材及び第2の脚部材の少なくとも1つを含むリサイクル部材を供給部が提供するステップと、 前記供給部に備えられる供給端末から前記リサイクル部材の情報を発信するステップと、 搭載する荷物がある積載場に、前記リユース端末と共に前記リユース部材を搬送し、及び、前記リサイクル部材を搬送するステップと、 前記積載場において、前記リユース部材及び前記リサイクル部材を用いて組立パレットを組み立てるステップと、 前記荷物を前記組立パレットに積載するステップと、 前記積載端末から前記荷物の情報を発信し、 荷物を下ろす荷下ろし場に備えられる荷下ろし端末が、前記荷物の情報を受信するステップと、 荷下ろし後に、前記組立パレットを分解し、前記荷物、リユース部材、及びリサイクル部材に関する情報を前記リユース端末が発信するステップとを含む搬送方法。
A first leg member having a hollow truncated conical shape with a large diameter end opening and a small diameter end opening; and a first leg member having a hollow truncated conical shape with a large diameter end opening and a small diameter end opening. 2 leg members, the small diameter end side of the first leg member can be fitted by fitting from the large diameter end side opening of the second leg member, At least a portion of the load in the conical axis direction of the first leg member or the second leg member is transferred from the outer surface of the side wall of the first leg member to the inner surface of the side wall of the second leg member, or An assembled pallet system, wherein the outer and inner surfaces of each side wall are configured to transmit information from the inner surface of the side wall of the second leg member to the outer surface of the side wall of the first leg member. Combination leg member for.
Any of the combination leg members described above may be characterized in that any of the first leg members described above and any of the second leg members described above have the same shape.
Any of the combination leg members described above includes an engagement structure on the small diameter end side of any of the first leg members mentioned above, and an engagement structure on the small diameter end side of any of the second leg members mentioned above. It may also be characterized by being prepared.
Any of the combination leg members described above includes an engagement member that is engageable with any of the engagement structures of any of the first leg members described above and any of the second leg member engagement structures described above. May be used as a feature.
In any of the combination leg members described above, any of the engagement members described above rotates and/or slides in a direction substantially perpendicular to the conical axis, so that the engagement structure of the first leg member and/or Alternatively, it may be characterized in that it is capable of engaging with the second leg member engagement structure and is separable from the first leg member engagement structure and/or the second leg member engagement structure. .
Any of the combination leg members described above may be characterized in that any of the engagement members described above includes a locking portion that supports rotation and/or movement in a direction substantially perpendicular to the conical axis.
Any of the combination leg members described above may further include casters to which the first leg member and the second leg member can be fixed on the large diameter end side or the small diameter end side, respectively.
An assembled pallet system comprising: a combination leg member including any of the first and second leg members described above; and a first plate member supported by the combination leg member, The first plate member has a large diameter end side of the first leg member or the second leg member by the first leg member and/or the second leg member at at least one location on the plate surface. A first assembled pallet can be configured to be fixed and assembled on the small diameter end side, and the first assembled pallet includes the first leg member, the second leg member, and the first assembled pallet. disassembled into plate members, using the disassembled first leg member and the second leg member, and using the disassembled first plate member or a different type of second plate member, It is possible to configure a second assembled pallet different from the first assembled pallet, and the above-mentioned assembly and disassembly may be characterized in that there is no need to use screws or bolts.
In any of the above-mentioned assembled pallet systems, the first plate member is a first plate member that is disassembled from at least one existing first assembled pallet and reused, or a recycled material that is recycled as a material. at least one of the first leg member and the second leg member is a first leg that is disassembled from at least one existing first assembled pallet and reused. It may be characterized in that it includes at least one of a member and a second leg member, or at least one of a first leg member and a second leg member made of a recycled material.
A reuse terminal that is movable together with at least one of the reused plate member and/or the reused first leg member and second leg member; A supply unit capable of providing at least one of a plate member made of recycled material and/or a first leg member and a second leg member made of recycled material as necessary; and a supply terminal provided in the supply unit. , a loading terminal provided at the loading area where the cargo to be loaded is located, and an unloading terminal provided at the unloading area where the cargo is unloaded, and meeting the configuration conditions of the assembled pallet that conforms to the cargo information from the loading terminal. The reuse terminal may receive conditions for the reuse member to be reused, and the reuse terminal may receive conditions for the reuse member to be reused, and the reuse member may be a plate member to be reused and/or at least one of the first leg member and the second leg member to be reused. The supply terminal can receive conditions for recycled parts that match the configuration conditions of the assembled pallet that match the cargo information from the loading terminal, and the recycled parts are plate members made of recycled materials. and/or includes at least one of a first leg member and a second leg member made of recycled materials, and information on conveying the reused member and/or the recycled member to the loading area is transmitted to the loading terminal. , In the loading area, an assembled pallet is assembled using the reused parts and/or the recycled parts, and the cargo is loaded thereon, and the reuse terminal is transported together with the assembled pallet loaded with the cargo, and the reused terminal is transported to the unloading terminal. , it may also be characterized by transmitting baggage information.
A transportation method for transporting cargo using any of the assembled pallet systems described above.
A transportation method for transporting cargo using any of the transportation systems described above.
a step of transmitting, from a reuse terminal, information on reused members including at least one of a plate member to be reused and/or a first leg member and a second leg member to be reused; and a board made of recycled material as necessary. a step in which a supply unit provides a recycled member including at least one of a first leg member and a second leg member made of a component and/or a recycled material; and information on the recycled member from a supply terminal provided in the supply unit. transporting the reusable parts together with the reuse terminal to a loading area where the cargo to be loaded is located, and transporting the recycled parts; transporting the reusable parts and the recycled parts at the loading area; loading the cargo onto the assembled pallet; transmitting information about the cargo from the loading terminal; A transportation method comprising: receiving information; and disassembling the assembled pallet after unloading, and transmitting information about the cargo, reused parts, and recycled parts by the reuse terminal.
 ここで、中空円錐台形状は、直円錐台形状を含んでよい。中空円錐台形状は所定の角度で傾斜する側壁により概ね規定される。中空であるので内部に小さな円錐台形を形成してもよい。ある厚みを備える側壁は、外側面及び内側面をそなえてもよい。通常円錐台は、大径端側を下にして見ることが多い。底面が大径端側であってもよく、反対側の面が小径端側であってもよい。円錐体から頂点を共有し相似に縮小した円錐体を取り除いた際の頂点側の端面(小径端側面)であってもよい。底面(大径端側面)及び小径端側面は、開口を備えてもよい。小径端側面は、円錐台形状の側壁から延びる円環状の載置面を備えてもよい。この載置面は、円錐軸に対して略垂直に広がってもよい。大径端側面は、開口を備えてもよい。側壁を円錐軸に対して略垂直に切ることにより大径端側面を構成してもよい。側壁の切断面により構成される円の外側にリング部材を備えてもよい。リング部材は一体的に設けられてもよい。リング部材は、大径端側面とつながる面を円錐軸に略垂直な方向に備えてもよい。第1の脚部材及び第2の脚部材は、同形であってもよく、異なる形状であってもよい。第1の脚部材及び第2の脚部材は、円錐軸方向に空間を設けるように用いられてもよい。第1及び第2の板部材は、薄く平たい形をしたものであればよい。材質は特に問わない。セルロース等からなる紙製であってもよく、木材であってもよい。例えば、段ボール製であってもよい。また、樹脂が含まれてもよく、樹脂製であってもよい。樹脂は、天然樹脂及び合成樹脂を含んでよい。合成樹脂としては、例えば、フェノール樹脂、メラミン樹脂のような熱硬化性樹脂、ポリエチレン、ポリプロピレン、ポリ塩化ビニル、ポリスチレンのような熱可塑性樹脂等を含んでよい。これらの板部材は、中実であってもよく、中空であってもよい。第1及び/又は第2の脚部材により固定・支持される箇所は、搭載される荷物によって異なってもよい。少なくとも1箇所であってもよく、好ましくは3箇所以上でもあってもよい。荷物により、第1及び/又は第2の脚部材が大部分の荷重を支持する必要があるときは、より数多くの箇所が、また、より高い密度の箇所が用いられてもよい。第1及び/又は第2の脚部材で支持される部分に開口があってもよい。開口は、貫通孔であってもよい。第1及び/又は第2の脚部材と接触する開口は、第1及び/又は第2の脚部材の大径端面又は小径端面の部分がしまりばめの嵌め合い状態であってもよい。隙間ばめ状態であってもよい。開口位置は、第1及び/又は第2の板部材の平たい形である平面内にあることが好ましい。複数の開口があってもよい。複数の開口は、それぞれ所定距離離れ、独立した開口であってもよい。開口位置は、板部材に載置される積載物の特性に応じて適宜設けられてもよい。平面内に一定の割合/密度で設けられてもよい。 Here, the hollow truncated cone shape may include a right truncated cone shape. The hollow frustoconical shape is generally defined by side walls that slope at a predetermined angle. Since it is hollow, a small truncated cone may be formed inside. The sidewall with a certain thickness may have an outer surface and an inner surface. Usually, a truncated cone is often viewed with its large diameter end facing down. The bottom surface may be on the large diameter end side, and the opposite surface may be on the small diameter end side. It may also be the end surface on the vertex side (small diameter end surface) when a cone that shares the vertex and has been similarly reduced is removed from the cone. The bottom surface (large diameter end side surface) and the small diameter end side surface may be provided with an opening. The small diameter end side surface may include an annular mounting surface extending from the truncated conical side wall. This mounting surface may extend approximately perpendicularly to the cone axis. The large diameter end side surface may include an opening. The large diameter end side surface may be formed by cutting the side wall substantially perpendicular to the conical axis. A ring member may be provided outside the circle formed by the cut surface of the side wall. The ring member may be provided integrally. The ring member may have a surface connected to the large-diameter end side surface in a direction substantially perpendicular to the conical axis. The first leg member and the second leg member may have the same shape or may have different shapes. The first leg member and the second leg member may be used to provide a space in the direction of the cone axis. The first and second plate members may be thin and flat. The material does not particularly matter. It may be made of paper made of cellulose or the like, or it may be made of wood. For example, it may be made of cardboard. Further, the material may contain resin or may be made of resin. Resins may include natural resins and synthetic resins. The synthetic resin may include, for example, thermosetting resins such as phenol resins and melamine resins, thermoplastic resins such as polyethylene, polypropylene, polyvinyl chloride, and polystyrene. These plate members may be solid or hollow. The locations fixed and supported by the first and/or second leg members may differ depending on the load to be loaded. There may be at least one location, preferably three or more locations. A greater number of points and a higher density of points may be used when the load requires the first and/or second leg members to support most of the load. There may be an opening in the portion supported by the first and/or second leg member. The opening may be a through hole. The opening in contact with the first and/or second leg member may be in a tight fit state at a portion of the large-diameter end surface or the small-diameter end surface of the first and/or second leg member. It may be in a clearance fit state. Preferably, the opening position is in a flat plane of the first and/or second plate member. There may be multiple openings. The plurality of openings may be independent openings separated by a predetermined distance from each other. The opening position may be provided as appropriate depending on the characteristics of the loaded object placed on the plate member. They may be provided at a constant ratio/density within a plane.
 第1の脚部材の小径端側は、第2の脚部材の大径端側から嵌入することにより嵌合可能であるように、第1の脚部材の小径端側の外径(又は外形)は、第2の脚部材の大径端側の開口の内径(又は内形)よりも小さくてよい。中空円錐台形状は、中空内の内側の側壁の内側面(内側壁面)及び外側の側壁の外側面(外側壁面)を備えてもよい。側壁の内側面及び外側面は、円錐台形状の円錐軸に対してそれぞれ所定の角度で傾斜してもよい。これらの所定の角度は同一でもよく、実質的に同一でもよい。また、外側面の傾斜角の方が少しだけ大きくてもよい。第1の脚部材が第2の脚部材の大径端側の開口から嵌入した場合、第1の脚部材の外側面が第2の脚部材の内側面に接触して、嵌入が係止されてもよい。 The outer diameter (or outer shape) of the small diameter end of the first leg member is such that the small diameter end side of the first leg member can be fitted by fitting from the large diameter end side of the second leg member. may be smaller than the inner diameter (or inner shape) of the opening on the large diameter end side of the second leg member. The hollow truncated conical shape may include an inner surface of an inner side wall (inner wall surface) and an outer surface of an outer side wall (outer wall surface) within the hollow. The inner and outer surfaces of the side wall may each be inclined at a predetermined angle with respect to the conical axis of the truncated cone. These predetermined angles may be the same or substantially the same. Further, the inclination angle of the outer surface may be slightly larger. When the first leg member is inserted into the opening on the large-diameter end side of the second leg member, the outer surface of the first leg member contacts the inner surface of the second leg member, and the fitting is locked. It's okay.
 円錐軸方向の荷重は、第1及び/又は第2の脚部材にかかる第1又は第2の板部材に載置された積載物の荷重を含んでもよい。嵌入される第1の脚部材は、原則として、第2の脚部材とは、それぞれの側壁で接触し、それぞれにかかる荷重を接触する側壁を通して伝達する。一般的に、接触面積は大きくなりがちであり、面圧は低くなりがちである。また、何れの脚部材の側壁の厚みも他の寸法に比べて小さい。厚み方向に力が働けば、変位し易い。円錐軸方向の荷重は、側壁に沿って大径端又は小径端方向に伝達され、第1又は第2の脚部材が置かれる配置面に対して、実質的に垂直方向の押し力並びに実質的に水平方向であって放射方向の力(配置面との摩擦力の抵抗を含む)が働くと考えられる。或いは、中空円錐台の形状を押しつぶす力にもなり得ると考えられる。放射方向の力は、大径端を広げようとする力に相当し、側壁の厚み内では、材料の引張力に相当すると考えられる。小径端側では逆に窄めようとする力に相当し、側壁の厚み内では、材料の圧縮力に相当すると考えられる。そして、過大な力に対しては、大径端側では、側壁内に引っ張り力に起因する亀裂が入り、中空円錐台の形状が押しつぶされるかもしれない。また、小径端側では、側壁内に圧縮力による座屈が生じ、中空円錐台の形状が押しつぶされるかもしれない。仮に、小径端側及び大径端側が他の部位より強く変形が殆どないとすれば、嵌入する第1の脚部材の側壁は、このような力によって大径端側で外側に広がる又は座屈するように膨らむ傾向があると考えられる。一方、嵌入される第2の脚部材の側壁は、この膨らみを妨げる「たが」のような働きをすると考えられる。そして、第1及び第2の脚部材は、円錐軸方向の荷重を両者で支持すると考えられる。第1の脚部材の側壁であって、第2の脚部材の側壁と接触していない部分は、両者による協調的支持がされない。そのような部分が、側壁に沿う力の方向に長くある場合は、座屈し易くなると考えられる。第1の脚部材の側壁の非接触部分は少ない方が、座屈はし難くなると考えられる。同形の第1及び第2の脚部材であるならば、重なり割合(第1の脚部材の側壁の外側面の全面積の内、第2の脚部材の側壁の内側面と接触している面積の割合)を規定して、それが50%以上が好ましい。60%以上が好ましい。70%以上が好ましい。80%以上が好ましい。 The load in the cone axis direction may include the load of the load placed on the first or second plate member applied to the first and/or second leg member. In principle, the fitted first leg member contacts the second leg member at their respective side walls, and transmits the load applied to each through the contacting side walls. Generally, the contact area tends to be large and the contact pressure tends to be low. Further, the thickness of the side wall of each leg member is smaller than other dimensions. If force is applied in the thickness direction, it is likely to be displaced. The load in the direction of the cone axis is transmitted along the side wall toward the large diameter end or the small diameter end, and generates a substantially perpendicular pushing force and a substantially It is thought that a horizontal and radial force (including resistance due to frictional force with the placement surface) acts on the surface. Alternatively, it is thought that the force may also be used to crush the shape of the hollow truncated cone. The radial force corresponds to the force that tends to spread the large diameter end and, within the thickness of the sidewall, is considered to correspond to the tensile force of the material. On the small-diameter end side, this corresponds to a constricting force, and within the thickness of the side wall, it is considered to correspond to a compressive force of the material. In response to excessive force, cracks may appear in the side wall at the large diameter end due to the tensile force, and the shape of the hollow truncated cone may be crushed. Moreover, on the small diameter end side, buckling may occur in the side wall due to compressive force, and the shape of the hollow truncated cone may be crushed. If the small diameter end side and the large diameter end side are stronger than other parts and have almost no deformation, the side wall of the first leg member to be fitted will expand or buckle outward at the large diameter end side due to such force. It is thought that there is a tendency for it to swell. On the other hand, it is thought that the side wall of the second leg member that is inserted acts like a "hoop" that prevents this expansion. It is considered that the first and second leg members both support the load in the direction of the cone axis. A portion of the side wall of the first leg member that is not in contact with the side wall of the second leg member is not supported cooperatively by both. If such a portion is long in the direction of the force along the sidewall, it is thought that it will be more likely to buckle. It is considered that the less the non-contact portion of the side wall of the first leg member, the less likely it is to buckle. If the first and second leg members are of the same shape, the overlap ratio (out of the total area of the outer surface of the side wall of the first leg member, the area that is in contact with the inner surface of the side wall of the second leg member) It is preferable that it be 50% or more. 60% or more is preferable. 70% or more is preferable. 80% or more is preferable.
 第1及び第2の脚部材の概形は、中空円錐台形状であるが、大径端には、外径の周りにリング部材を備えることが好ましい。このリング部材は、脚部材と一体的に形成されてもよい。リング部材を部品として大径端の外周にはめ込むようにしてもよい。このリング部材は、大径端が広がることを妨げる機能を有してもよい。また、第1及び第2の脚部材の側壁の傾斜角(円錐軸に対する内側面又は外側面の角度)は、0度より大きい。0度では、側壁は垂直壁となり、第1及び第2の脚部材が嵌合し合うことが難しい。1度以上であってもよい。2度以上であってもよい。3度以上であってもよい。45度以下であってもよい。40度以下であってもよい。35度以下であってもよい。30度以下であってもよい。25度以下であってもよい。20度以下であってもよい。15度以下であってもよい。10度以下であってもよい。 Although the first and second leg members have a hollow truncated conical shape, it is preferable that a ring member is provided around the outer diameter at the large diameter end. This ring member may be integrally formed with the leg member. The ring member may be fitted as a component onto the outer periphery of the large diameter end. This ring member may have a function of preventing the large diameter end from expanding. Further, the inclination angle of the side walls of the first and second leg members (the angle of the inner surface or outer surface with respect to the conical axis) is greater than 0 degrees. At 0 degrees, the side walls are vertical walls and it is difficult for the first and second leg members to fit together. It may be one or more times. It may be twice or more. It may be 3 degrees or more. It may be 45 degrees or less. It may be 40 degrees or less. It may be 35 degrees or less. It may be 30 degrees or less. It may be 25 degrees or less. It may be 20 degrees or less. It may be 15 degrees or less. It may be 10 degrees or less.
 組み立てられる組立パレットは、例えば、第1又は第2の脚部材の大径端を設置面に配置し、第1又は第2の脚部材の小径端の上に、板部材を配置する組立パレットを含んでもよい。例えば、第1又は第2の脚部材の小径端を設置面に配置し、第1又は第2の脚部材の大径端の上に、板部材を配置する組立パレットを含んでもよい。第1又は第2の脚部材の大径端を設置面に配置し、その大径端近傍に板部材を配置し、第1又は第2の脚部材の小径端の上に、板部材を配置する組立パレットを含んでもよい。 The assembled pallet to be assembled is, for example, an assembled pallet in which the large-diameter end of the first or second leg member is placed on the installation surface, and the plate member is placed on the small-diameter end of the first or second leg member. May include. For example, it may include an assembly pallet in which the small diameter end of the first or second leg member is arranged on the installation surface, and the plate member is arranged on the large diameter end of the first or second leg member. Place the large diameter end of the first or second leg member on the installation surface, place the plate member near the large diameter end, and place the plate member on the small diameter end of the first or second leg member. It may also include a prefabricated pallet.
 第1の脚部材及び第2の脚部材は、同形であってもよい。また、側壁の傾斜角が実質的に同じであってもよい。また、円錐台形状における高さだけが異なる複数の種類から選択されてもよい。側壁の傾斜角が実質的に同じであれば、互いに重なり合うことが容易であると考えられる。第1の脚部材の小径端側及び第2の脚部材の小径端側の係合構造は同じものであってもよく、異なるものであってもよい。これらの係合構造が互いに係合してもよい。第1の脚部材及び第2の脚部材が係合してもよい。第1の脚部材及び第2の脚部材は円錐軸方向に移動して近接するが、それぞれの係合構造は、円錐軸方向に略垂直な方向の回転及び/又はスライド移動することにより、係合してもよい。第1の脚部材及び第2の脚部材の小径端側の係合構造は、ラッチ構造であってもよく、雄ねじ又は雌ねじのようなねじ構造であってもよい。円錐軸方向に対して実質的に垂直な方向の変位又は移動により係合される構造が好ましい。このような係合構造は、第1及び第2の脚部材のそれぞれの小径端側の載置面の内側に備えられてもよい。載置面の内側には、円錐軸方向に沿った向きに延びる薄肉円筒部を備えてもよい。薄肉円筒部は円錐軸方向(即ち、円筒軸方向)に貫通孔を備えてもよい。係合構造は、この貫通孔の内壁に備えられてもよい。第1の脚部材の係合構造及び第2の脚部材係合構造と係合可能な係合部材は、蓋部材を含んでもよい。ボルトに類似又は相当するものを含んでもよい。蓋部材は、第1の脚部材及び/又は第2の脚部材の係合構造と係合可能なねじ部を備えてもよい。蓋部材は、頭部を備えてもよい。頭部は、ねじ部より大径であってもよい。大径である方が、ねじ部を回転させるとき力学的に有利である。係合部材は、係合構造を機能させるための支援構造を備えてもよい。支援構造は、例えば、係止部を含んでもよい。係止部は、スライド又は回転移動をさせるためのフック構造を含んでもよい。フック構造は、突起、開口、凹凸形状からなるいわゆる滑り止め、その他の構造を含んでもよい。組立パレットは、組み立て完了後、各部品にまで分解可能であってもよい。 The first leg member and the second leg member may have the same shape. Additionally, the side walls may have substantially the same inclination angle. Alternatively, the shape may be selected from a plurality of types that differ only in height in the truncated cone shape. It is considered that if the inclination angles of the side walls are substantially the same, it is easy to overlap each other. The engagement structures on the small diameter end side of the first leg member and on the small diameter end side of the second leg member may be the same or different. These engagement structures may engage with each other. The first leg member and the second leg member may engage. The first leg member and the second leg member move in the direction of the cone axis and approach each other, but each engagement structure is engaged by rotating and/or sliding in a direction substantially perpendicular to the direction of the cone axis. May be combined. The engagement structure on the small diameter end side of the first leg member and the second leg member may be a latch structure, or may be a thread structure such as a male thread or a female thread. A structure that is engaged by displacement or movement in a direction substantially perpendicular to the cone axis direction is preferred. Such an engagement structure may be provided inside the mounting surface on the small diameter end side of each of the first and second leg members. A thin cylindrical portion extending along the cone axis direction may be provided inside the mounting surface. The thin cylindrical portion may be provided with a through hole in the cone axis direction (that is, the cylinder axis direction). The engagement structure may be provided on the inner wall of the through hole. The engagement member capable of engaging with the first leg member engagement structure and the second leg member engagement structure may include a lid member. It may also include something similar or equivalent to a bolt. The lid member may include a threaded portion that can engage with the engagement structure of the first leg member and/or the second leg member. The lid member may include a head. The head may have a larger diameter than the threaded portion. A larger diameter is mechanically advantageous when rotating the threaded portion. The engagement member may include a support structure for functioning the engagement structure. The support structure may include, for example, a locking portion. The locking portion may include a hook structure for sliding or rotational movement. The hook structure may include protrusions, openings, so-called anti-slip structures made of uneven shapes, and other structures. The assembled pallet may be disassembled into individual parts after assembly is completed.
 第1の脚部材及び第2の脚部材並びに第1の板部材及び第2の板部材は、リユースされてもよい。リユースは、各部材の損傷等がチェックされ、再使用に問題がないことが確認されてから行われる。また、素材に戻されて、リサイクルされてもよい。一般に、リサイクル材料から形成される部材は、バージン材料から形成される部材よりも、強度が劣ることが多い。従って、いずれの場合でも、安全係数(例えば、元々の強度の70%等)をかけて見積もることが好ましい。また係合部材も、リユースされてもよい。また、素材に戻されて、リサイクルされてもよい。強度見積もり等においては、同様に考慮する。リユース部材は、リユースされる第1及び第2並びにそれ以降の番号を付けられた脚部材、リユースされる第1及び第2並びにそれ以降の番号を付けられた板部材、リユースされる第1及び第2並びにそれ以降の番号を付けられた係止部材(蓋部材を含む)、その他の部材を含んでよい。リサイクル部材は、リサイクルされる材料から作られる第1及び第2並びにそれ以降の番号を付けられた脚部材、リサイクルされる材料から作られる第1及び第2並びにそれ以降の番号を付けられた板部材、リサイクルされる材料から作られる第1及び第2並びにそれ以降の番号を付けられた係止部材(蓋部材を含む)、その他の部材を含んでよい。大きく区分に分けて、脚部材、板部材、及び係止部材の3区分において、仕様違いの脚部材、板部材、及び係止部材をそれぞれ区分ごとに集合脚部材、集合板部材、及び集合係止部材として準備してもよい。仕様違いとは、例えば、各部材を構成する材料がバージン材料(紙製、樹脂含侵紙製、樹脂製等のような材料違いを含む)、リサイクル材料、又はその他の材料であること、各部材の寸法が異なること(例えば、脚部材であれば高さH1、板厚t、大径端側の径、係合構造の寸法(例えば、ねじのピッチ等)、薄肉円筒部の長さや径等が異なること)等であってもよい。また、板部材であれば、構成する材料がバージン材料(紙製、樹脂含侵紙製、樹脂製等のような材料違いを含む)、リサイクル材料、又はその他の材料であること、縦横高さの寸法違い、開口の数、密度、位置、大きさが違うことを含んでもよい。リユース部材についても、リユース可能性(部材の損傷度合い)を数値化等により規格化してもよい。これらの集合部材から、仕様、数等を適宜選択し、必要なところに搬送するようにしてもよい。搬送先で、これらの部材から組立パレットを作って使用してもよい。 The first leg member and the second leg member as well as the first plate member and the second plate member may be reused. Reuse is performed after each member is checked for damage, etc., and it is confirmed that there are no problems with reuse. Moreover, it may be returned to the raw material and recycled. In general, members made from recycled materials often have lower strength than members made from virgin materials. Therefore, in any case, it is preferable to estimate by multiplying by a safety factor (for example, 70% of the original strength). Furthermore, the engaging member may also be reused. Moreover, it may be returned to the raw material and recycled. The same considerations apply when estimating strength, etc. The reused members include the first and second reused leg members numbered after that, the first and second reused plate members numbered after that, and the reused first and second leg members numbered after that. A second and subsequent numbered locking member (including a lid member) and other members may be included. The recycled components include first and second and subsequent numbered leg components made from recycled materials; first and second and subsequent numbered plates made from recycled materials; The first and second and subsequent numbered locking members (including the lid member) made from recycled materials, and other members may be included. Broadly divided into three categories: leg members, plate members, and locking members, leg members, plate members, and locking members with different specifications are divided into collective leg members, collective plate members, and collective locking members. It may also be prepared as a stop member. Differences in specifications include, for example, that the materials constituting each member are virgin materials (including differences in materials such as paper, resin-impregnated paper, resin, etc.), recycled materials, or other materials. The dimensions of the parts are different (for example, in the case of a leg member, the height H1, the plate thickness t, the diameter of the large diameter end, the dimensions of the engagement structure (for example, the pitch of the screw, etc.), the length and diameter of the thin cylindrical part. etc.) may be different. In addition, if it is a plate member, the constituent material must be virgin material (including different materials such as paper, resin-impregnated paper, resin, etc.), recycled material, or other materials, and the length, width, and height. may include different dimensions, number, density, location, and size of apertures. Regarding reusable members, the possibility of reuse (degree of damage to the member) may be standardized by quantifying or the like. Specifications, numbers, etc. may be appropriately selected from these assembled members and transported to the required location. An assembled pallet may be made from these members at the destination and used.
 リユース端末、供給端末、積載端末、及び荷下ろし端末は、入力手段、演算手段、及び通信手段を備えることが好ましい。例えば、スマートフォンであってもよい。供給部は、供給されるもの(例えば、リサイクル材からなる板部材及び/又はリサイクル材からなる第1の脚部材及び第2の脚部材の少なくとも1つを含んでもよい)をストックしてある倉庫であってもよい。搭載する荷物がある積載場は、荷物を一時的にストックするステーションのような倉庫を含んでもよい。荷物を下ろす荷下ろし場は、例えば、荷物を載せ変える港湾施設や、積み替え駅、又は、荷物を使用する工場、現場、荷主先、配送先等を含んでよい。 It is preferable that the reuse terminal, supply terminal, loading terminal, and unloading terminal include input means, calculation means, and communication means. For example, it may be a smartphone. The supply unit is a warehouse in which things to be supplied (for example, may include at least one of a plate member made of recycled material and/or a first leg member and a second leg member made of recycled material) It may be. A loading area with cargo to be loaded may include a warehouse such as a station where cargo is temporarily stocked. The unloading area where cargo is unloaded may include, for example, a port facility where cargo is transferred, a transshipment station, a factory where cargo is used, a site, a shipper's destination, a delivery destination, etc.
 ここで、段ボールとは、一般には、板紙を多層構造で強靭にし、包装・梱包資材などに使用できるよう加工した板状の紙製品のことをいう。また、段ボールは平らな紙(ライナー)と波状の紙(メディアム)が接着剤で貼合されて1つの構造体となっているものの呼称である。ライナーやメディアムの数によって、片面段ボール、両面段ボール、複両面段ボールと分類される。狭義では段ボールとはこの段ボールシートを指し、本来の段ボールもこれのことだった。様々な段ボール製品の素材であり、ライナーにフルーテッド(波型)に加工した中芯を貼り付け、さらに裏側にライナーで補強したシート状(板状)のもの。(以上、「ウィキペディア」から)また、段ボールシートは、2枚以上を重ねて使用することもできる。必要な強度を得るために、適切な厚みを確保してもよい。 Here, corrugated board generally refers to a plate-shaped paper product made from paperboard that has a multilayered structure and is made strong so that it can be used as packaging and packaging materials. Corrugated board is the name for a structure made by bonding flat paper (liner) and corrugated paper (medium) with adhesive to form a single structure. Depending on the number of liners and mediums, it is classified as single-sided corrugated cardboard, double-sided corrugated cardboard, and multi-sided corrugated cardboard. In a narrow sense, corrugated cardboard refers to this corrugated sheet, and the original corrugated cardboard also referred to this. It is a material for various corrugated products, and is a sheet-like (plate-like) material with a fluted (wave-shaped) core attached to a liner and further reinforced with a liner on the back side. (The above is from Wikipedia) Furthermore, two or more corrugated sheets can be used in a stacked manner. Appropriate thickness may be ensured to obtain the required strength.
 板部材は、上面及び下面を主な面とし、上面視で概ね矩形してもよい。脚部材等により設置面から空けられる空間は、挿入部材、例えばフォークリフトのフォークが挿入可能に空けられてもよい。例えば、上述する空間は、(脚部材の底面若しくは)床のような設置面から約100mm以上であってもよい。120mm以上であってもよい。150mm以上であってもよい。低すぎると挿入部材が挿入できず、高すぎると、組立パレット単独若しくは積載物搭載済み組立パレットの高さが高くなりすぎる恐れがある。内部高さに制限があるコンテナに配置するのに妥当でない恐れがある。脚部材は、空間保持機能を有するスペーサ部及び板部材からの荷重を受ける支持面を備えてよい。スペーサ部は、積層されるタイル等の荷重を支えて、該空間を保持することができる。また、支持面は、板部材の下面の少なくとも一部に接触して、上記荷重を受けることができる。脚部材は、スペーサ部及び支持面等を含んで一体で成形されてもよい。板部材が段ボール等のリサイクル可能な材料からなる場合は、使用後に分解され、リサイクルされる。成形のための材料は、例えば、プラスチック等の合成樹脂、繊維強化合成樹脂等であってもよい。リサイクル又はリユース可能な材料からなることが好ましい。脚部材は、板部材から分解し、再利用(リユース)可能とすることもできる。脚部材は、板部材の周囲に、バランスよく、配置されてもよい。平面を支えるため、少なくとも4つの脚部材を配置することが好ましい。例えば、矩形の板部材の四隅近傍にそれぞれ配置することができる。また、タイルを2つ並べて平置きする荷役用パレットの場合は、長手方向の概ね中央にそれぞれ1つずつ脚部材を備えてもよい。こられの脚部材は、同形であることが好ましい。例えば、2種類の形状に分類されてもよい。形状の種類が少なければ、製造が容易となる。 The plate member may have an upper surface and a lower surface as main surfaces, and may be approximately rectangular when viewed from above. The space vacated from the installation surface by the leg members or the like may be vacated such that an insertion member such as a fork of a forklift can be inserted thereinto. For example, the above-mentioned space may be about 100 mm or more from the installation surface, such as the bottom surface of the leg member or the floor. It may be 120 mm or more. It may be 150 mm or more. If it is too low, the insertion member cannot be inserted, and if it is too high, there is a risk that the height of the assembled pallet alone or the assembled pallet loaded with cargo may become too high. It may not be appropriate to place it in a container with limited internal height. The leg member may include a spacer portion having a space retaining function and a support surface that receives a load from the plate member. The spacer section can support the load of stacked tiles and the like and maintain the space. Further, the support surface can receive the load by contacting at least a portion of the lower surface of the plate member. The leg member may be integrally molded including the spacer portion, the support surface, and the like. When the plate member is made of a recyclable material such as cardboard, it is disassembled and recycled after use. The material for molding may be, for example, synthetic resin such as plastic, fiber-reinforced synthetic resin, or the like. Preferably, it is made of a material that can be recycled or reused. The leg members can also be disassembled from the plate member and made reusable. The leg members may be arranged in a well-balanced manner around the plate member. Preferably, at least four leg members are arranged to support the plane. For example, they can be placed near each of the four corners of a rectangular plate member. Further, in the case of a cargo handling pallet in which two tiles are placed side by side and laid flat, one leg member may be provided in each approximately at the center in the longitudinal direction. Preferably, these leg members are of the same shape. For example, it may be classified into two types of shapes. If there are fewer types of shapes, manufacturing becomes easier.
 以上のように、本願の発明によれば、上述のような組立パレット、搭載済み組立パレット、搭載済み組立パレットを積み込んだ状態にあるコンテナ、出荷方法、搭載済み組立パレットのコンテナ搭載による運搬方法等を提供できるので、廃棄ロスが少なく、かつ、環境負荷を低くすることができる。 As described above, according to the invention of the present application, the assembled pallet, the loaded assembled pallet, the container loaded with the loaded assembled pallet, the shipping method, the transportation method by loading the loaded assembled pallet into the container, etc. Therefore, there is less waste loss and the environmental burden can be lowered.
本発明の実施例にかかる組立パレットを示す斜視図である。FIG. 1 is a perspective view showing an assembled pallet according to an embodiment of the present invention. 本発明の実施例にかかる組立パレットの脚部材の部分を拡大した側面図である。FIG. 2 is an enlarged side view of a leg member portion of an assembled pallet according to an embodiment of the present invention. 本発明の別の実施例にかかる組立パレットの脚部材の部分を拡大した側面図である。FIG. 7 is an enlarged side view of a leg member of an assembled pallet according to another embodiment of the present invention. 本発明の別の実施例にかかる組立パレットを示す斜視図である。FIG. 3 is a perspective view showing an assembled pallet according to another embodiment of the present invention. 本発明の別の実施例にかかる組立パレットの脚部材の部分を拡大した側面図である。FIG. 7 is an enlarged side view of a leg member of an assembled pallet according to another embodiment of the present invention. 本発明の別の実施例にかかる組立パレットの脚部材の部分を拡大した側面図である。FIG. 7 is an enlarged side view of a leg member of an assembled pallet according to another embodiment of the present invention. 本発明の別の実施例にかかる組立パレットを示す斜視図である。FIG. 3 is a perspective view showing an assembled pallet according to another embodiment of the present invention. 本発明の別の実施例にかかる組立パレットの脚部材の部分を拡大した側面図である。FIG. 7 is an enlarged side view of a leg member of an assembled pallet according to another embodiment of the present invention. 本発明の別の実施例にかかる組立パレットの脚部材の部分を拡大した側面図である。FIG. 7 is an enlarged side view of a leg member of an assembled pallet according to another embodiment of the present invention. 本発明の実施例について、脚部材の断面図である。FIG. 3 is a cross-sectional view of a leg member according to an embodiment of the present invention. 本発明の実施例に関し、脚部材における荷重の力の分解の模式図である。FIG. 3 is a schematic diagram of the decomposition of the force of the load on the leg member according to the embodiment of the present invention. 本発明の実施例について、別の脚部材の断面図である。3 is a cross-sectional view of another leg member for an embodiment of the invention; FIG. 本発明の別の実施例にかかる組立パレットの脚部材の部分を拡大した断面図である。FIG. 7 is an enlarged cross-sectional view of a leg member of an assembled pallet according to another embodiment of the present invention. 本発明の別の実施例にかかる組立パレットの脚部材の部分を拡大した断面図である。FIG. 7 is an enlarged cross-sectional view of a leg member of an assembled pallet according to another embodiment of the present invention. 本発明の別の実施例にかかる組立パレットの脚部材の部分を拡大した断面図である。FIG. 7 is an enlarged cross-sectional view of a leg member of an assembled pallet according to another embodiment of the present invention. 本発明の別の実施例にかかる組立パレットの脚部材の部分を拡大した断面図である。FIG. 7 is an enlarged cross-sectional view of a leg member of an assembled pallet according to another embodiment of the present invention. 本発明の別の実施例にかかる組立パレットの脚部材の部分を拡大した断面図である。FIG. 7 is an enlarged cross-sectional view of a leg member of an assembled pallet according to another embodiment of the present invention. 本発明の別の実施例にかかる組立パレットの脚部材の部分を拡大した断面図である。FIG. 7 is an enlarged cross-sectional view of a leg member of an assembled pallet according to another embodiment of the present invention. 本発明の別の実施例にかかる組立パレットの脚部材の部分を拡大した断面図である。FIG. 7 is an enlarged cross-sectional view of a leg member of an assembled pallet according to another embodiment of the present invention. 本発明の別の実施例にかかる組立パレットの蓋部材、脚部材、プレート部材の分解斜視図である。FIG. 7 is an exploded perspective view of a lid member, leg members, and plate member of an assembled pallet according to another embodiment of the present invention. 本発明の実施例について、蓋部材及び脚部材の斜視図である。FIG. 3 is a perspective view of a lid member and a leg member in an embodiment of the present invention. 本発明の実施例について、別の脚部材の断面図である。3 is a cross-sectional view of another leg member for an embodiment of the invention; FIG. 本発明の実施例について、別の脚部材の断面図である。3 is a cross-sectional view of another leg member for an embodiment of the invention; FIG. 本発明の実施例について、板部材の部分斜視図である。FIG. 3 is a partial perspective view of a plate member according to an embodiment of the present invention. 本発明の実施例について、別の板部材の部分斜視図である。FIG. 7 is a partial perspective view of another plate member according to an embodiment of the present invention. 本発明の実施例について、別の板部材の部分斜視図である。FIG. 7 is a partial perspective view of another plate member according to an embodiment of the present invention. 本発明の実施例について、種々の脚部材の集合体を断面で表した図である。FIG. 3 is a cross-sectional view of an assembly of various leg members according to an embodiment of the present invention. 本発明の実施例について、種々の板部材の集合体を斜視図で表した図である。FIG. 3 is a perspective view of an assembly of various plate members according to an embodiment of the present invention. 本発明の実施例について、種々の蓋部材の集合体を斜視図で表した図である。FIG. 3 is a perspective view of an assembly of various lid members according to an embodiment of the present invention. 本発明の実施例にかかる組立パレットの構成部品を容器に収納した状態を示す概略図である。FIG. 2 is a schematic diagram showing a state in which the components of an assembled pallet according to an embodiment of the present invention are housed in a container. 本発明の実施例において、脚部材に取り付け可能なキャスターの斜視図を示す図である。FIG. 3 is a perspective view of a caster that can be attached to a leg member in an embodiment of the present invention. 本発明の実施例において、脚部材の小径端側にキャスターを取り付けた状態での内部構造を省略した断面図を示す図である。FIG. 6 is a cross-sectional view with the internal structure omitted in a state where casters are attached to the small diameter end side of the leg member in the embodiment of the present invention. 本発明の実施例において、脚部材の大径端側にキャスターを取り付けた状態での内部構造を省略した断面図を示す図である。FIG. 4 is a cross-sectional view with the internal structure omitted in a state where casters are attached to the large diameter end side of the leg member in the embodiment of the present invention. 本発明の実施例にかかる組立パレットを用いた搬送方法や搬送システムを図解する図である。1 is a diagram illustrating a transportation method and a transportation system using assembled pallets according to an embodiment of the present invention.
 次に、本発明の実施の形態について、図面を参照しながら説明する。各図面において同一の構成又は機能を有する構成要素及び相当部分には、同一の符号を付し、その説明は省略する。また、以下の説明では、本発明に係る実施の態様の例を示したに過ぎず、当業者の技術常識に基づき、本発明の範囲を超えることなく、適宜変更可能である。従って、本発明の範囲はこれらの具体例に限定されるものではない。また、これらの図面は、説明のために強調されて表されており、実際の寸法とは異なる場合がある。 Next, embodiments of the present invention will be described with reference to the drawings. Components and corresponding parts having the same configuration or function in each drawing are denoted by the same reference numerals, and the explanation thereof will be omitted. In addition, the following description merely shows examples of embodiments of the present invention, and changes can be made as appropriate based on the technical common knowledge of those skilled in the art without exceeding the scope of the present invention. Therefore, the scope of the present invention is not limited to these specific examples. Additionally, the drawings are exaggerated for illustrative purposes and may differ from actual dimensions.
 図1Aは、本願の発明の1つの実施例に関し、組立パレットを示す斜視図であり、図1Bは脚部材を中心にした部分破断側面図であり、図1Cは、別の組立パレットの脚部材を中心にした部分破断側面図である。組立パレット10は、6個の脚部材12を含むが、これら脚部材12に支持される長方形の薄板形状の板部材300は、各脚部材12が配置されるところに開口312を備える。開口312は、長方形の上面において、長手方向に両端近傍及び中央に、そして短手方向両端に、合計6個の開口を備える。また、各開口の位置には、部分側面図である図1Bに示すようにプレート部材600が介在する。脚部材12は、概形が中空円錐台形状をしており、大径端が設置面に接触するが、底面の外周にリング部材26が設けられている。図1Cは、プレート部材600を介在させない組立パレット10の例である。これらのように、脚部材12が大径端を下側にする場合は、脚部材12の設置安定性が高い。例えば、横向き(水平方向)の力が断続的に加わっても、横倒しになり難い。尚、ここでは、脚部材12が単独で使用されているようにも見えるが、一方が他方に嵌入した重なった組合脚部材(例えば、2個の脚部材12の組合)を含んでもよい。それぞれの脚部材は、同じ形状(同形)であってもよく、異なる形状であってもよい。また、重なり合う又は嵌合する部分については、互いに組み合わせ可能な形状をしてもよい。例えば、凸形状と凹形状のように互いに補い合う形状をしてもよい。同形又は異なる形状の脚部材12がそれぞれ重なり合って構成される組合脚部材は、主にそれぞれの側壁で円錐軸方向の力を受けることができる。円錐軸方向の力に対する支持力は、はるかに高くなり得る。 FIG. 1A is a perspective view showing an assembled pallet according to one embodiment of the invention of the present application, FIG. 1B is a partially cutaway side view centered on the leg members, and FIG. 1C is a leg member of another assembled pallet. It is a partially cutaway side view centered on. The assembled pallet 10 includes six leg members 12, and a rectangular thin plate-shaped plate member 300 supported by these leg members 12 is provided with an opening 312 where each leg member 12 is arranged. The openings 312 include a total of six openings in the upper surface of the rectangle, near both ends in the longitudinal direction and in the center, and at both ends in the lateral direction. Furthermore, a plate member 600 is interposed at the position of each opening, as shown in FIG. 1B, which is a partial side view. The leg member 12 has a hollow truncated cone shape, and its large diameter end contacts the installation surface, and a ring member 26 is provided on the outer periphery of the bottom surface. FIG. 1C is an example of the assembled pallet 10 without the plate member 600 interposed therebetween. When the leg members 12 have their large diameter ends on the lower side as described above, the installation stability of the leg members 12 is high. For example, even if a sideways (horizontal) force is applied intermittently, it will not easily fall over. Although it appears that the leg member 12 is used alone here, it may also include an overlapping combination leg member (for example, a combination of two leg members 12) in which one leg member is fitted into the other. The respective leg members may have the same shape (same shape) or may have different shapes. In addition, overlapping or fitting portions may have shapes that can be combined with each other. For example, they may have shapes that complement each other, such as a convex shape and a concave shape. A combined leg member formed by overlapping leg members 12 of the same shape or different shapes can receive a force mainly in the direction of the cone axis at each side wall. The support for cone axial forces can be much higher.
 図2Aは、本願の発明の1つの実施例に関し、組立パレットを示す斜視図であり、図2Bは脚部材を中心にした部分破断側面図であり、図2Cは、別の組立パレットの脚部材を中心にした部分破断側面図である。組立パレット100は、6個の脚部材12を含むが、これら脚部材12に支持される長方形の薄板形状の板部材300は、各脚部材12が配置されるところに開口312を備える。ここで、脚部材12は、図1Aの場合と同様に、大径端側が設置面に向いている。そして、設置面側には、長方形の上面を有する薄板形状の底板部材400が配置され、大径端側が貫通できる貫通孔412が、それぞれの脚部材12が配置されるべき位置に設けられている。開口312は、長方形の上面において、長手方向に両端側近傍及び中央近傍に、そして短手方向両端側に、合計6個の開口312を備える。また、各開口の位置には、部分側面図である図2Bに示すようにプレート部材600が介在する。脚部材12は、概形が中空円錐台形状をしており、大径端が設置面に接触するが、底面の外周にリング部材26が設けられている。図2Cは、プレート部材600を介在させない組立パレット100の例である。これらのように、脚部材12が大径端を下側にする場合は、脚部材12の設置安定性が高い。例えば、横向き(水平方向)の力が断続的に加わっても、横倒しになり難い。尚、ここでは、脚部材12が単独で使用されているようにも見えるが、一方が他方に嵌入した重なった組合脚部材(例えば、2個の脚部材12の組合)を含んでもよい。同形の脚部材12が2個、或いは、2又はそれ以上の異なる形状の脚部材がそれぞれ、重なり合って構成される組合脚部材は、主にそれぞれの側壁で円錐軸方向の力を受けることができる。円錐軸方向の力に対する支持力は、はるかに高くなり得る。更に、底板部材400は、2個の脚部材12のそれぞれのリング部材26の間に挟まれてもよい。 FIG. 2A is a perspective view showing an assembled pallet according to one embodiment of the invention of the present application, FIG. 2B is a partially cutaway side view centered on the leg members, and FIG. 2C is a leg member of another assembled pallet. It is a partially cutaway side view centered on. The assembled pallet 100 includes six leg members 12, and a rectangular thin plate-shaped plate member 300 supported by these leg members 12 is provided with an opening 312 where each leg member 12 is arranged. Here, the large diameter end of the leg member 12 faces the installation surface, as in the case of FIG. 1A. A thin plate-shaped bottom plate member 400 having a rectangular upper surface is arranged on the installation surface side, and through holes 412 through which the large diameter end can be penetrated are provided at positions where each leg member 12 is to be arranged. . The openings 312 are provided with a total of six openings 312 in the upper surface of the rectangle, near both ends in the longitudinal direction and near the center, and on both ends in the lateral direction. Furthermore, a plate member 600 is interposed at the position of each opening, as shown in FIG. 2B, which is a partial side view. The leg member 12 has a hollow truncated cone shape, and its large diameter end contacts the installation surface, and a ring member 26 is provided on the outer periphery of the bottom surface. FIG. 2C is an example of the assembled pallet 100 without the plate member 600 interposed therebetween. When the leg members 12 have their large diameter ends on the lower side as described above, the installation stability of the leg members 12 is high. For example, even if a sideways (horizontal) force is applied intermittently, it will not easily fall over. Although it appears that the leg member 12 is used alone here, it may also include an overlapping combination leg member (for example, a combination of two leg members 12) in which one leg member is fitted into the other. A combined leg member formed by overlapping two leg members 12 of the same shape or two or more leg members of different shapes can receive a force mainly in the direction of the cone axis at each side wall. . The support for cone axial forces can be much higher. Furthermore, the bottom plate member 400 may be sandwiched between the respective ring members 26 of the two leg members 12.
 図3Aは、本願の発明の1つの実施例に関し、組立パレットを示す斜視図であり、図3Bは脚部材を中心にした部分破断側面図であり、図3Cは、別の組立パレットの脚部材を中心にした部分破断側面図である。組立パレット200は、6個の脚部材12を含むが、これら脚部材12に支持される長方形の薄板形状の板部材300は、各脚部材12が配置されるところに開口314を備える。開口314は、長方形の上面において、長手方向に両端近傍及び中央に、そして短手方向両端に、合計6個の開口を備える。また、各開口の位置には、部分側面図である図3Bに示すようにプレート部材600が介在する。脚部材12は、概形が中空円錐台形状をしており、小径端の薄肉円筒部24(又は後述する蓋部材)が設置面に接触する。大径端側の外周にリング部材26が設けられている。このリング部材26は、板部材300の開口314に圧入されてよい。また、プレート部材600が介在する場合は、相当する開口にもリング部材26が圧入されていてもよい。図3Cは、プレート部材600を介在させない組立パレット200の例である。これらのように、脚部材12が小径端を下側にする場合は、脚部材12によって設置面から空けられた空間をフォークリフトのフォークのような挿入部材の挿入がより容易になる。下の方が空けられた空間の横の広がりが大きくなる。また、図中の脚部材12は、それぞれ2個の脚部材12(同形又は異なる形状の脚部材であってもよい)の重ね合わせである組合脚部材を含んでもよい。後述するように、2個の脚部材12のそれぞれのリング部材26の間には間隙が生じ、この間隙内に板部材300の開口314の縁部をはめ込んでもよい。プレート部材600が介在する場合は、相当する開口の縁部がはめ込まれてもよい。そして、板部材300及び/又はプレート部材600は、組合脚部材の構成要素である脚部材12のリング部材26の間に挟持されてもよい。また、同形の又は異なる形状の脚部材12が2個重なり合って構成される組合脚部材は、主にそれぞれの側壁で円錐軸方向の力を受けることができる。円錐軸方向の力に対する支持力は、はるかに高くなり得る。板部材300に載置される荷物の荷重の一部は、設置面に接触する小径端では、円錐軸方向の荷重に起因する内側に向かう窄める力として働くかもしれない。このとき、リング状の載置面22が肩状に形成されるので、小径端の内径側に働く力に対抗することができる。同形の又は異なる形状の脚部材12が2個重なり合って構成される組合脚部材は、主にそれぞれの側壁で円錐軸方向の力を受けることができる。円錐軸方向の力に対する支持力は、はるかに高くなり得る。 FIG. 3A is a perspective view showing an assembled pallet according to one embodiment of the invention of the present application, FIG. 3B is a partially cutaway side view centered on the leg members, and FIG. 3C is a leg member of another assembled pallet. It is a partially cutaway side view centered on. The assembled pallet 200 includes six leg members 12, and a rectangular thin plate-shaped plate member 300 supported by these leg members 12 is provided with an opening 314 where each leg member 12 is arranged. The openings 314 have a total of six openings in the upper surface of the rectangle, near both ends in the longitudinal direction and in the center, and at both ends in the lateral direction. Furthermore, a plate member 600 is interposed at the position of each opening, as shown in FIG. 3B, which is a partial side view. The leg member 12 has a hollow truncated cone shape, and a thin cylindrical portion 24 (or a lid member described later) at the small diameter end contacts the installation surface. A ring member 26 is provided on the outer periphery of the large diameter end. This ring member 26 may be press-fitted into the opening 314 of the plate member 300. Moreover, when the plate member 600 is interposed, the ring member 26 may be press-fitted into the corresponding opening. FIG. 3C is an example of an assembled pallet 200 without intervening plate members 600. When the small diameter end of the leg member 12 is on the lower side as described above, it becomes easier to insert an insertion member such as a fork of a forklift into the space vacated from the installation surface by the leg member 12. The horizontal expanse of the empty space becomes larger at the bottom. Further, the leg members 12 in the drawings may include a combination leg member in which two leg members 12 (which may have the same shape or different shapes) are stacked on each other. As will be described later, a gap is formed between the ring members 26 of the two leg members 12, and the edge of the opening 314 of the plate member 300 may be fitted into this gap. If a plate member 600 is interposed, the edges of the corresponding opening may be fitted. The plate member 300 and/or the plate member 600 may be sandwiched between the ring members 26 of the leg members 12 that are components of the combined leg member. Further, a combination leg member formed by overlapping two leg members 12 of the same shape or different shapes can receive force mainly in the direction of the cone axis at each side wall. The support for cone axial forces can be much higher. A part of the load of the cargo placed on the plate member 300 may act as an inward constricting force due to the load in the cone axis direction at the small diameter end that contacts the installation surface. At this time, since the ring-shaped mounting surface 22 is formed into a shoulder shape, it can resist the force acting on the inner diameter side of the small diameter end. A combination leg member formed by overlapping two leg members 12 of the same shape or different shapes can receive a force mainly in the direction of the cone axis at each side wall. The support for cone axial forces can be much higher.
 図4Aは、本願の発明の1つの実施例に関し、組立パレットを構成可能な脚部材12の構成をより詳細に断面図で示す。脚部材12は、薄肉の中空直円錐台形状を基調とするもので、底部に底開口部14と、円錐台頭頂部に上開口部16と、傾斜する外側面18と、傾斜する内側面20と、前記上開口部に円環状の載置面22と、前記載置面22の内環部に薄肉円筒部24と、前記底開口部に円環状のリング部材26と、を備える。この脚部材12は、薄肉円筒部24、載置面22を構成する円環状部材、外側面18及び内側面20を備える側面部、及びリング部材26が一体となって構成されてもよい。例えば、樹脂等を射出成型機により所定の型に射出して作ることもできる。或いは、各部材を別々に作り、接着や溶着など、又は機械的結合手段により脚部材12を構成してもよい。底開口部14は内径である径D4を備え、上開口部16は内径である径D2を備え、外側面18の傾斜角は円錐軸30に対してα度であり、内側面20の傾斜角は円錐軸30に対してβ度である。載置面22の内径はD1であり、外径はD3である。従って、載置面22の面積は、π[(D3/2)^2-(D1/2)^2]である。薄肉円筒部24は、円筒形状の内側に複数の突起を備えた部分雌ねじ部25を備える。これらの突起は、雌ねじを構成する螺旋凹部を一部破断させたものである。ここには、適合する雄ねじが螺合され、脚部材12を固定することができる。リング部材26の内径はD5であり、外径はD6である。また、中空の脚部材12の中空部の高さはH1であり、薄肉円筒部24までを含む脚部材12の高さはH2である。上述するような関係を満足するためには、これらの寸法には一定の決まりがあることが好ましい。 FIG. 4A is a cross-sectional view showing in more detail the configuration of a leg member 12 that can form an assembled pallet according to one embodiment of the invention of the present application. The leg member 12 is based on the shape of a thin hollow right circular truncated cone, and has a bottom opening 14 at the bottom, an upper opening 16 at the top of the conical ridge, an inclined outer surface 18, and an inclined inner surface 20. , an annular mounting surface 22 at the upper opening, a thin cylindrical section 24 at the inner ring of the mounting surface 22, and an annular ring member 26 at the bottom opening. The leg member 12 may be configured by integrally including a thin cylindrical portion 24, an annular member forming the mounting surface 22, a side surface including an outer surface 18 and an inner surface 20, and a ring member 26. For example, it can also be made by injecting resin or the like into a predetermined mold using an injection molding machine. Alternatively, each member may be made separately and the leg member 12 may be constructed by adhesion, welding, or mechanical coupling means. The bottom opening 14 has an inner diameter D4, the upper opening 16 has an inner diameter D2, the angle of inclination of the outer surface 18 is α degrees with respect to the conical axis 30, and the angle of inclination of the inner surface 20 is α degrees with respect to the conical axis 30. is β degrees with respect to the cone axis 30. The mounting surface 22 has an inner diameter of D1 and an outer diameter of D3. Therefore, the area of the mounting surface 22 is π[(D3/2)^2-(D1/2)^2]. The thin cylindrical portion 24 includes a partially internally threaded portion 25 having a plurality of protrusions inside the cylindrical shape. These protrusions are partially broken spiral recesses forming the female thread. A suitable male screw is screwed here to fix the leg member 12. The inner diameter of the ring member 26 is D5, and the outer diameter is D6. Further, the height of the hollow portion of the hollow leg member 12 is H1, and the height of the leg member 12 including up to the thin cylindrical portion 24 is H2. In order to satisfy the above-mentioned relationship, it is preferable that these dimensions have certain rules.
 本脚部材12の基本的な形状は、内径D4、外側傾斜角α≧内側傾斜角β、厚みt、内部高さH1で概ね規定できる。ここで、厚みtは、上面中央円環部の高さH4と同じであってもよい。また、同一の高さでの内径及び外径の差に、傾斜角の余弦(コサイン)をかけることにより求めることもできる。即ち、底面からの高さをyとして、ある高さH(y)での外径Dout(y)と内径Din(y)の差にcos(α(≧β))をかけてもよい(t=(Dout(y)-Din(y))×cos(α又はβ))。ここで、実質的にα=βは好ましい。α>βであってもよい。α≦1.1×βであってもよい。また、円環状のリング部材26は、中空円錐台の基底部に円環をはめるような別部品(Oリング様のたが等を含んでもよい)にしてもよいが、図4Aに示すように一体的に成形してもよい。その特徴的な寸法は、外周径D6であり、厚み(又は高さ)H3である。 The basic shape of the main leg member 12 can be roughly defined by the inner diameter D4, outer inclination angle α≧inner inclination angle β, thickness t, and internal height H1. Here, the thickness t may be the same as the height H4 of the upper center annular portion. It can also be determined by multiplying the difference between the inner diameter and outer diameter at the same height by the cosine of the inclination angle. That is, if the height from the bottom is y, the difference between the outer diameter Dout(y) and the inner diameter Din(y) at a certain height H(y) may be multiplied by cos(α(≧β))(t =(Dout(y)−Din(y))×cos(α or β)). Here, it is substantially preferable that α=β. α>β may be satisfied. α≦1.1×β may be satisfied. Further, the annular ring member 26 may be a separate part (which may include an O-ring-like hoop, etc.) such as a ring fitted to the base of a hollow truncated cone, but as shown in FIG. 4A, It may be integrally molded. Its characteristic dimensions are an outer diameter D6 and a thickness (or height) H3.
 荷役用パレットを構成する脚部材12は、フォークリフト等のツメ(フォーク)が挿入できる空間を保持する機能がある。そのため、ツメが挿入できる程度の高さ(例えば、H1)を有することが好ましい。具体的には、H1≧50mmが好ましい。H1≧70mmが好ましい。H1≧80mmが好ましい。H1≧100mmが好ましい。一方、積載可能重量が低下するので、不必要に高すぎるのも好ましくない。例えば、H1≦700mmが好ましい。H1≦500mmが好ましい。H1≦300mmが好ましい。H1≦200mmであってもよい。 The leg members 12 constituting the cargo handling pallet have the function of holding a space into which a claw (fork) of a forklift or the like can be inserted. Therefore, it is preferable to have a height (for example, H1) that allows the claw to be inserted. Specifically, H1≧50 mm is preferable. It is preferable that H1≧70mm. It is preferable that H1≧80mm. It is preferable that H1≧100mm. On the other hand, it is also undesirable that the height is unnecessarily high, since the loadable weight will be reduced. For example, H1≦700 mm is preferable. It is preferable that H1≦500mm. It is preferable that H1≦300mm. H1≦200mm may be satisfied.
 組立パレットを構成する脚部材12の太さに相当する外径D5又はD6或いは内径D4は、脚部材12の耐荷重性能に影響する。また、厚みtは、D4、D5、及びH3並びにβ(又はα)によって規定されるかもしれない。例えば、t=(D5-D4+2×H3・tan(β))/2・cos(α又はβ)であるかもしれない。α=β=5度、H3=5mm、D4=100mm、D5=106mmとすれば、t=3.4mmとなるかもしれない。例えば、ポリプロピレンの圧縮強さは、およそ40MPaであるので、この脚部材12は、およそ1トンで押しつぶされるかもしれない。傾斜角α(及びβ)並びに厚みtを一定として、径を2倍にすると、支持する面積は2倍になるので、耐荷重性は向上する。しかしながら、フォークリフト等のツメ(フォーク)の挿入空間を維持するため、大きすぎると荷役用パレットとしての機能が低下するおそれがある。具体的には、D4≧30mmが好ましい。D4≧40mmが好ましい。D4≧50mmが好ましい。D4≧60mmが好ましい。D4≧70mmが好ましい。D4≧80mmが好ましい。D4≧90mmが好ましい。また、機能性を考慮して、D4≦300mmが好ましい。D4≦250mmが好ましい。D4≦230mmが好ましい。D4≦210mmが好ましい。D4≦200mmが好ましい。D4≦190mmが好ましい。 The outer diameter D5 or D6 or the inner diameter D4, which corresponds to the thickness of the leg members 12 constituting the assembled pallet, affects the load-bearing performance of the leg members 12. Also, the thickness t may be defined by D4, D5, and H3 and β (or α). For example, t=(D5−D4+2×H3·tan(β))/2·cos(α or β). If α=β=5 degrees, H3=5mm, D4=100mm, and D5=106mm, then t=3.4mm may be obtained. For example, the compressive strength of polypropylene is approximately 40 MPa, so this leg member 12 may be crushed by approximately 1 ton. If the inclination angle α (and β) and the thickness t are kept constant and the diameter is doubled, the supporting area will be doubled, and the load resistance will be improved. However, in order to maintain insertion space for the claws (forks) of a forklift or the like, if the pallet is too large, its function as a cargo handling pallet may deteriorate. Specifically, D4≧30 mm is preferable. D4≧40mm is preferable. D4≧50mm is preferable. D4≧60mm is preferable. D4≧70mm is preferable. D4≧80mm is preferable. D4≧90mm is preferable. Further, in consideration of functionality, it is preferable that D4≦300 mm. D4≦250mm is preferable. D4≦230mm is preferable. D4≦210mm is preferable. D4≦200mm is preferable. D4≦190mm is preferable.
 また、厚みtは、荷重支持面積に直接影響し、簡易的には、中空円錐台の外形となる円周の長さにこの厚みtをかければ、荷重支持面積に相当するともいえる。厚みtは、薄ければ薄い程、脚部材12の軽量化が図れる。しかし、支持荷重を考慮すれば、薄すぎると組立パレットを構成することが難しい。そして、作り易さの観点からは、厚みtは、薄すぎない方が好ましい。一方、厚みtが厚すぎると、脚部材12を重ねて使用することが困難になるおそれもある。また、重量が過大になるおそれもある。必要な耐荷重性等を考慮して、個々に決定されてもよい。例えば、t≧0.5mmが好ましい。t≧0.7mmが好ましい。t≧0.9mmが好ましい。t≧1mmが好ましい。t≧1.2mmが好ましい。t≧1.3mmが好ましい。t≧1.5mmが好ましい。t≧2mmあってもよい。一方、t≦10mmが好ましい。t≦8mmが好ましい。t≦7mmが好ましい。t≦6mmが好ましい。t≦5mmが好ましい。t≦4mmが好ましい。t≦3mmであってもよい。ところで、厚みtを内径D4(又は外径D5又はD6)との相対比で規定することもできる。例えば、内径D4の1%以上、内径D4の1.2%以上、内径D4の1.4%以上、内径D4の1.5%以上、又は内径D4の1.6%以上であってもよい。また、例えば、内径D4の10%以下、内径D4の9%以下、内径D4の8%以下、内径D4の7%以下、又は内径D4の6%以下であってもよい。 Furthermore, the thickness t directly affects the load bearing area, and simply speaking, it can be said that multiplying the length of the circumference, which is the outer shape of a hollow truncated cone, by this thickness t corresponds to the load bearing area. The thinner the thickness t, the lighter the leg member 12 can be. However, considering the supporting load, if the pallet is too thin, it will be difficult to construct an assembled pallet. From the viewpoint of ease of manufacture, it is preferable that the thickness t is not too thin. On the other hand, if the thickness t is too thick, it may become difficult to use the leg members 12 in an overlapping manner. Moreover, there is also a possibility that the weight becomes excessive. It may be determined individually taking into consideration the required load-bearing properties and the like. For example, it is preferable that t≧0.5 mm. It is preferable that t≧0.7 mm. It is preferable that t≧0.9 mm. It is preferable that t≧1 mm. It is preferable that t≧1.2 mm. It is preferable that t≧1.3 mm. It is preferable that t≧1.5 mm. There may be t≧2mm. On the other hand, it is preferable that t≦10 mm. It is preferable that t≦8 mm. It is preferable that t≦7mm. Preferably, t≦6 mm. It is preferable that t≦5mm. It is preferable that t≦4 mm. t≦3mm may be sufficient. By the way, the thickness t can also be defined as a relative ratio to the inner diameter D4 (or outer diameter D5 or D6). For example, it may be 1% or more of the inner diameter D4, 1.2% or more of the inner diameter D4, 1.4% or more of the inner diameter D4, 1.5% or more of the inner diameter D4, or 1.6% or more of the inner diameter D4. . Further, for example, it may be 10% or less of the inner diameter D4, 9% or less of the inner diameter D4, 8% or less of the inner diameter D4, 7% or less of the inner diameter D4, or 6% or less of the inner diameter D4.
 外側傾斜角α≧内側傾斜角βは、同形の脚部材12を2個以上重ねて使用する場合に重要となる。外側傾斜角αは、内側傾斜角βと実質的に同じか、又は、少し大きい方が好ましい。同形の脚部材12を2個以上重ねる場合、脚部材12の上部(例えば、D3で示される外径)が、底部の開口(例えば、D4で示される内径)に挿入され、挿入される脚部材12(以下、「挿入脚部材」)の外側面18が、挿入脚部材を受け入れる被挿入の脚部材(以下、「被挿入脚部材」)の内側面20に接し、接触して、更なる挿入を阻止する。このとき、外側傾斜角αが内側傾斜角βより特に小さい場合、外側面18の上部は、内側面20に接触するが、外側面18の下部は、内側面20に接触し難いこともあるかもしれない。そのため、支持荷重が挿入脚部材の外側面18の上部及び対応する被挿入脚部材の内側面20にのみかかり、過大な面圧が発生するおそれもある。例えば、外側傾斜角αは、内側傾斜角βの0.9倍以上が好ましい。外側傾斜角αは、内側傾斜角βの0.95倍以上が好ましい。内側傾斜角βの0.97倍以上が好ましい。また、1.2倍以下が好ましい。外側傾斜角αは、内側傾斜角βの1.1倍以下が好ましい。外側傾斜角αは、内側傾斜角βの1.05倍以下が好ましい。例えば、β≧1度が好ましい。β≧1.2度が好ましい。β≧1.4度が好ましい。β≧1.5度が好ましい。β≧1.7度であってもよい。β≧1.9度であってもよい。β≧2度であってもよい。一方、傾斜角が大き過ぎると、外側面18及び内側面20で規定される側面壁に加えられる壁に沿った荷重が過大になるおそれがある。例えば、図4Bに示されるように、脚部材12の支持荷重Fは、断面において、側面壁に沿う力fwと、水平方向で円錐台の上面視で円の中心に向かう力fhとに分解可能であるかもしれない。fwは、支持荷重Fをcos(β)で割ったものに相当するかもしれない。例えば、βが3度であれば、1/cos(β)は、1.001372346であり、fwは支持荷重Fと殆ど同じであり、tan(β)は、0.052407779であり、fhは支持荷重Fの5%程度である。表1に示すように、βが6度ぐらいまでは、fw及びfhはあまり変わらないが、7度を超えると、特にfhはFの約12%程度となる。そして、10度を超えるとFの約17%程度となる。fwは、βが45度を超えると増加量が増える。従って、β≦45度が好ましい。β≦35度が好ましい。β≦30度が好ましい。β≦25度であってもよい。β≦20度であってもよい。β≦15度であってもよい。β≦10度であってもよい。 The outer inclination angle α≧inner inclination angle β becomes important when two or more leg members 12 of the same shape are used in a stacked manner. It is preferable that the outer inclination angle α is substantially the same as or slightly larger than the inner inclination angle β. When two or more leg members 12 of the same shape are stacked, the upper part of the leg member 12 (for example, the outer diameter indicated by D3) is inserted into the bottom opening (for example, the inner diameter indicated by D4), and the inserted leg member 12 (hereinafter referred to as the "inserted leg member") contacts and contacts the inner surface 20 of the inserted leg member (hereinafter referred to as the "inserted leg member") that receives the inserted leg member, thereby preventing further insertion. to prevent At this time, if the outer inclination angle α is particularly smaller than the inner inclination angle β, the upper part of the outer surface 18 will contact the inner surface 20, but the lower part of the outer surface 18 may be difficult to contact the inner surface 20. unknown. Therefore, the supporting load is applied only to the upper part of the outer surface 18 of the insertion leg member and the inner surface 20 of the corresponding inserted leg member, and there is a possibility that excessive surface pressure may occur. For example, the outer inclination angle α is preferably 0.9 times or more the inner inclination angle β. The outer inclination angle α is preferably 0.95 times or more the inner inclination angle β. It is preferable that the inner inclination angle β is 0.97 times or more. Further, it is preferably 1.2 times or less. The outer inclination angle α is preferably 1.1 times or less than the inner inclination angle β. The outer inclination angle α is preferably 1.05 times or less than the inner inclination angle β. For example, it is preferable that β≧1 degree. β≧1.2 degrees is preferable. β≧1.4 degrees is preferred. β≧1.5 degrees is preferred. β≧1.7 degrees may be satisfied. β≧1.9 degrees may be satisfied. β≧2 degrees may be satisfied. On the other hand, if the angle of inclination is too large, there is a risk that the load applied to the side wall defined by the outer surface 18 and the inner surface 20 will become excessive. For example, as shown in FIG. 4B, the supporting load F of the leg member 12 can be decomposed into a force fw along the side wall and a force fh horizontally directed toward the center of the truncated cone when viewed from above in the cross section. It may be. fw may correspond to the supporting load F divided by cos(β). For example, if β is 3 degrees, 1/cos (β) is 1.001372346, fw is almost the same as the support load F, tan (β) is 0.052407779, and fh is the support load F. This is about 5% of the load F. As shown in Table 1, fw and fh do not change much until β is about 6 degrees, but when β exceeds 7 degrees, especially fh becomes about 12% of F. When it exceeds 10 degrees, it becomes about 17% of F. The amount of increase in fw increases when β exceeds 45 degrees. Therefore, it is preferable that β≦45 degrees. β≦35 degrees is preferred. β≦30 degrees is preferred. β≦25 degrees may be satisfied. β≦20 degrees may be satisfied. β≦15 degrees may be satisfied. β≦10 degrees may be satisfied.
 また、α=βの場合、厚みをtとすると、挿入脚部材の外側面の周囲が被挿入脚部材の底部の内径D4に挿入可能になる部分は、挿入脚部材の底部開口面から、y(mm)≧t/2/sinα迄となる。例えば、α=β=1.5度で、t=3mmであれば、挿入脚部材は、底部開口面から57.30mmのところまで、その頂部から、被挿入脚部材の中空部内に侵入可能ということになる。中空部の高さに相当するH1が、100mmであるならば、(100-57)/100=43%迄、挿入脚部材及び被挿入脚部材が重なり合うかもしれない。重なり合う部分は、被挿入脚部材の上部からの支持荷重を挿入脚部材へと伝え、該挿入脚部材の底部開口の周囲を規定する円環状面が、設置面に伝達する。重なり合う部分が小さい過ぎる場合は、力の伝達が不調となるおそれがある。一方、重なり合う部分が大き過ぎる場合は、厚みtを薄くする必要があり、及び/又は、傾斜角を大きくする必要がある。従って、支持可能な荷重が小さくなりすぎるおそれがある。一般的には、中空部の高さに相当するH1に対して、40%以上が好ましい。50%以上が好ましい。60%以上であってもよい。70%以上であってもよい。80%以上であってもよい。一方、機械的強度や厚みt及び傾斜角を考慮して、99%以下が好ましい。98%以下が好ましい。97%以下であってもよい。95%以下であってもよい。93%以下であってもよい。91%以下であってもよい。90%以下であってもよい。 Further, in the case of α=β, if the thickness is t, the portion where the periphery of the outer surface of the insertion leg member can be inserted into the inner diameter D4 of the bottom of the inserted leg member is y from the bottom opening surface of the insertion leg member. (mm)≧t/2/sin α. For example, if α = β = 1.5 degrees and t = 3 mm, the insertion leg member can enter the hollow part of the inserted leg member from the top up to 57.30 mm from the bottom opening surface. It turns out. If H1 corresponding to the height of the hollow portion is 100 mm, the insertion leg member and the inserted leg member may overlap up to (100-57)/100=43%. The overlapping portion transmits the support load from the upper part of the inserted leg member to the insertion leg member, and the annular surface defining the periphery of the bottom opening of the insertion leg member transmits it to the installation surface. If the overlapping portion is too small, there is a risk that force transmission will be impaired. On the other hand, if the overlapping portion is too large, the thickness t needs to be reduced and/or the inclination angle needs to be increased. Therefore, the load that can be supported may become too small. Generally, it is preferable that the height is 40% or more with respect to H1, which corresponds to the height of the hollow portion. 50% or more is preferable. It may be 60% or more. It may be 70% or more. It may be 80% or more. On the other hand, in consideration of mechanical strength, thickness t, and inclination angle, 99% or less is preferable. 98% or less is preferable. It may be 97% or less. It may be 95% or less. It may be 93% or less. It may be 91% or less. It may be 90% or less.
 中空部の高さに相当するH1が、50mm≦H1≦200mmの範囲では、挿入脚部材の底部開口面から20mmのところまで重なり合うのが好ましい。25mmのところまで重なり合うのが好ましい。30mmのところまで重なり合うのが好ましい。一方、円錐台頭頂部の薄肉円筒部24が当接しない方がよいので、H2-H1よりは大きい方が好ましい。
When H1 corresponding to the height of the hollow portion is in the range of 50 mm≦H1≦200 mm, it is preferable that the insertion leg members overlap up to 20 mm from the bottom opening surface. Preferably, they overlap by 25 mm. Preferably, they overlap by up to 30 mm. On the other hand, it is preferable that the thin cylindrical portion 24 at the top of the conical ridge not come into contact with each other, so it is preferably larger than H2-H1.
 図4Cは、本願の発明の別の実施例に関し、組立パレットを構成可能な脚部材13の構成をより詳細に断面図で示す。脚部材13は、図4Aに示される脚部材12と同様な構成となっている。違うところは、中空内で、上開口部の円環状の載置面22の下に延びる延長薄肉円筒部24aの先端には、部分雄ねじとなり得るように外周面に突起24cが備えられる。この突起は、例えば、同形となる脚部材13の薄肉円筒部24の円筒形状の内側に複数の突起を備えた部分雌ねじ部に螺合若しくは係合可能である。このような部分雄ねじ部24bにより、後述する係合部材に含まれる蓋部材のねじ部による係合が無くても、脚部材13同士、或いは、脚部材13及び12の係合が可能である。基本的に脚部材13の形状条件は、脚部材12の形状条件と同一である。但し、重なり合った場合に、薄肉円筒部24及び延長薄肉円筒部24a並びに部分雄ねじ部24bが当接しない方が好ましいので、重なり合った場合、挿入脚部材の底部開口面から被挿入脚部材の底部開口面までの長さは、(H2ーH1)+(H1-H5)=H2-H5以上であってもよい。 FIG. 4C is a cross-sectional view showing in more detail the configuration of the leg member 13 that can form an assembled pallet in accordance with another embodiment of the invention of the present application. The leg member 13 has a similar configuration to the leg member 12 shown in FIG. 4A. The difference is that a protrusion 24c is provided on the outer circumferential surface of the extended thin cylindrical portion 24a extending below the annular mounting surface 22 of the upper opening in the hollow so as to be partially male threaded. This protrusion can be screwed or engaged with, for example, a partially female threaded portion provided with a plurality of protrusions on the inside of the cylindrical shape of the thin cylindrical portion 24 of the leg member 13 having the same shape. Such partial male threaded portion 24b allows the leg members 13 or the leg members 13 and 12 to be engaged with each other, or the leg members 13 and 12, even without engagement by the threaded portion of the lid member included in the engaging member, which will be described later. Basically, the shape conditions of the leg member 13 are the same as the shape conditions of the leg member 12. However, when they overlap, it is preferable that the thin-walled cylindrical portion 24, the extended thin-walled cylindrical portion 24a, and the partial male threaded portion 24b do not come into contact with each other. The length to the surface may be (H2-H1)+(H1-H5)=H2-H5 or more.
 図5Aは、プレート部材600の開口612及び板部材300の開口312に脚部材12の薄肉円筒部24が挿入され、この順で載置面22に載置されて、蓋部材50が、薄肉円筒部24の部分雌ねじ部25が螺合された状態を断面図で示す。プレート部材600及び板部材300は、蓋部材50の頭部52と載置面22とによって挟持される。このとき、接着剤や締結部材のような他の要素は必要としない。薄肉円筒部24の外周面と開口612及び開口312の側面との摩擦力及び挟持力は、脚部材12(及び蓋部材50)を保持するのに十分であるからである。但し、補助的に粘着物を使用することもできる。脚部材12は、底開口部14の底面32が設置面(組立パレット10が設置される面)に接触し、脚部材12及び板部材300等の上に載置される載置物の荷重を支持する。また、蓋部材50は、頭部52及びねじ部54から主に構成される。ねじ部54は、脚部材12の上開口部16に円錐軸30を中心に同方向に延びる薄肉円筒部24の部分雌ねじ部25に、ねじ込まれる。頭部52の上表面には、円環状の凸部55及び57が略同心円状に離れて備えられる。組立パレット10の板部材300上に載置される載置物の荷重は、板部材300、プレート部材600を介して、載置面22に伝達される。また、蓋部材50の上面によって支持されてもよい。そして、この荷重は、脚部材12の外側面18及び内側面20により規定される側面壁に支持、伝達されて、底面32から設置面に伝達され、載置物を含め組立パレット10の重量を設置面が支持する。脚部材12の底開口部14の外周にリング部材26が備えられ、底面32を共に構成する。 FIG. 5A shows that the thin cylindrical portion 24 of the leg member 12 is inserted into the opening 612 of the plate member 600 and the opening 312 of the plate member 300, and is placed on the mounting surface 22 in this order, so that the lid member 50 is inserted into the thin cylindrical portion. A cross-sectional view shows a state in which the partially female threaded portion 25 of the portion 24 is screwed together. The plate member 600 and the plate member 300 are held between the head 52 of the lid member 50 and the mounting surface 22. At this time, other elements such as adhesives or fastening members are not required. This is because the frictional force and clamping force between the outer peripheral surface of the thin cylindrical portion 24 and the side surfaces of the openings 612 and 312 are sufficient to hold the leg member 12 (and the lid member 50). However, an adhesive can also be used as an auxiliary adhesive. The leg member 12 has a bottom surface 32 of the bottom opening 14 in contact with the installation surface (the surface on which the assembled pallet 10 is installed), and supports the load of the object placed on the leg member 12, the plate member 300, etc. do. Further, the lid member 50 mainly includes a head 52 and a threaded portion 54. The threaded portion 54 is screwed into the partially female threaded portion 25 of the thin-walled cylindrical portion 24 that extends in the same direction as the upper opening 16 of the leg member 12 about the conical shaft 30 . The upper surface of the head 52 is provided with annular convex portions 55 and 57 spaced apart from each other in a substantially concentric manner. The load of the object placed on the plate member 300 of the assembled pallet 10 is transmitted to the placement surface 22 via the plate member 300 and the plate member 600. Moreover, it may be supported by the upper surface of the lid member 50. Then, this load is supported and transmitted to the side wall defined by the outer surface 18 and inner surface 20 of the leg member 12, and is transmitted from the bottom surface 32 to the installation surface, and the weight of the assembled pallet 10 including the objects to be installed is The surface supports. A ring member 26 is provided around the outer periphery of the bottom opening 14 of the leg member 12, together forming a bottom surface 32.
 図5Bは、脚部材12の底開口部14に、別の脚部材12aの頭頂部が挿入され、脚部材12及び12aが重なり合って脚部を構成する、装着された組合せ脚部材の側断面図を示す。挿入脚部材12aは、その高さが、被挿入脚部材12よりも低いことを除けば、実質的に同形といえる。これは、例えば、図4Aにおいて、高さH1を適宜変えることによっても実現できる。挿入脚部材12aの薄肉円筒部24の部分雌ねじ部25は、被挿入脚部材12の対応する部分雌ねじ部25にねじ込まれる共通の蓋部材50のねじ部54がねじ込まれる。このようにして、脚部材12及び12aからなる組合せ脚部材は機械的に一体となるが、上述するような荷重は、被挿入脚部材12の内側面20から、これに接し接触する挿入脚部材12aの外側面18aを介して伝達され、挿入脚部材12aの側壁に支持、伝達される。また、脚部材12の薄肉円筒部24の底開口に接続され、載置面22を構成する円環状部材の底面(載置面22の反対側)が、挿入脚部材12aの薄肉円筒部24の上面開口を構成する縁部に直接又は介在物を通して間接的に接触し、この荷重の少なくとも一部を挿入脚部材12aに伝達してもよい。このように蓋部材50の上面や脚部材12の載置面22にかかる荷重を分散しつつ、挿入脚部材12aに伝達することができる。このようにすることにより、荷重の分散が適宜行われるので、脚部材12及び挿入脚部材12aの不必要な変形を防ぐことができ、また、嵌め合わせ部の固着を防ぐことができる。尚、蓋部材50の上面にかかる荷重の少なくとも一部は、その頭頂のフランジ部を介して脚部材12の薄肉円筒部24の上面開口を構成する縁部に伝達することができる。そして、その荷重は挿入脚部材12aの底面32aから設置面に伝達され、載置物を含め組立パレット10の重量を設置面が支持する。このとき、挿入脚部材12aの高さは、被挿入脚部材12のリング部材26の底面32が、挿入脚部材12aのリング部材26aの上面に当接しない程度であってもよい。載置物が載置された組立パレット10の重量により、変形し、当接してもよい。また、空隙27があってもよい。但し、この空隙27は、20mm以下が好ましい。15mm以下が好ましい。10mm以下であってもよい。図5Cは、挿入脚部材12aの底開口部14aに更に別の脚部材12bの頭頂部が挿入され、脚部材12、12a、12bが重なり合って脚部を構成する、装着された組合せ脚部材の断面図を示す。2番目の挿入脚部材12bは、高さが調整されたことを除けば、被挿入脚部材12と同形と言える。高さは、挿入脚部材12aと2番目の挿入脚部材12bとの関係が、丁度、被挿入脚部材12と挿入脚部材12aとの関係と同様になるように調整される。 FIG. 5B is a side cross-sectional view of the attached combined leg member in which the top of another leg member 12a is inserted into the bottom opening 14 of the leg member 12, and the leg members 12 and 12a overlap to form a leg. shows. The insertion leg member 12a can be said to have substantially the same shape except that the height thereof is lower than that of the inserted leg member 12. This can also be achieved, for example, by appropriately changing the height H1 in FIG. 4A. The threaded portion 54 of the common lid member 50, which is screwed into the corresponding partial female threaded portion 25 of the inserted leg member 12, is screwed into the partially female threaded portion 25 of the thin cylindrical portion 24 of the insertion leg member 12a. In this way, the combined leg member consisting of the leg members 12 and 12a is mechanically integrated, but the load as described above is applied from the inner surface 20 of the inserted leg member 12 to the inserted leg member that is in contact with the inserted leg member. It is transmitted through the outer surface 18a of the insertion leg member 12a, and is supported and transmitted to the side wall of the insertion leg member 12a. Further, the bottom surface (opposite side of the mounting surface 22) of the annular member connected to the bottom opening of the thin cylindrical portion 24 of the insertion leg member 12a and forming the mounting surface 22 is connected to the bottom opening of the thin cylindrical portion 24 of the insertion leg member 12a. At least a portion of this load may be transmitted to the insertion leg member 12a by directly or indirectly contacting the edge constituting the upper surface opening through an intervening object. In this way, the load applied to the top surface of the lid member 50 and the mounting surface 22 of the leg member 12 can be distributed and transmitted to the insertion leg member 12a. By doing so, the load is distributed appropriately, so that unnecessary deformation of the leg members 12 and the insertion leg members 12a can be prevented, and the fitting portions can be prevented from sticking. Note that at least a portion of the load applied to the top surface of the lid member 50 can be transmitted to the edge forming the top opening of the thin cylindrical portion 24 of the leg member 12 via the flange portion at the top of the lid member 50. Then, the load is transmitted from the bottom surface 32a of the insertion leg member 12a to the installation surface, and the installation surface supports the weight of the assembled pallet 10 including the objects placed thereon. At this time, the height of the insertion leg member 12a may be such that the bottom surface 32 of the ring member 26 of the inserted leg member 12 does not come into contact with the upper surface of the ring member 26a of the insertion leg member 12a. The object may be deformed and brought into contact with the weight of the assembled pallet 10 on which the object is placed. Further, there may be a void 27. However, this gap 27 is preferably 20 mm or less. It is preferably 15 mm or less. It may be 10 mm or less. FIG. 5C shows an attached combined leg member in which the top of yet another leg member 12b is inserted into the bottom opening 14a of the insertion leg member 12a, and the leg members 12, 12a, 12b overlap to form a leg. A cross-sectional view is shown. The second insertion leg member 12b can be said to have the same shape as the inserted leg member 12, except that the height has been adjusted. The height is adjusted so that the relationship between the insertion leg member 12a and the second insertion leg member 12b is exactly the same as the relationship between the inserted leg member 12 and the insertion leg member 12a.
 図5Dは、図5Bの組合せ脚部材の側断面図において、プレート部材600がなく、板部材300が厚くなっていることを除けば同形となる組合せ脚部材の側断面図を示す。板部材300は、段ボール等の比較的強度が低い材料からなる場合もあるところ、載置される載置物が、その自重を蓋部材50にのみ支えられてよい構造をしている場合に有効と考えられる。以上のように、板部材300及び/又はプレート部材600について、脚部材12等と接着剤等で結合させる必要がないことが分かる。即ち、載置面22及び頭部52の間に挟持することもできる。逆に、蓋部材50を脚部材12等から脱装することで、板部材300及び/又はプレート部材600を取り外すことが可能である。 FIG. 5D shows a side sectional view of a combination leg member that has the same shape as the side sectional view of the combination leg member of FIG. 5B except that plate member 600 is absent and plate member 300 is thicker. Although the plate member 300 may be made of a material with relatively low strength such as cardboard, it is effective when the object to be placed has a structure in which its own weight can be supported only by the lid member 50. Conceivable. As described above, it can be seen that the plate member 300 and/or the plate member 600 do not need to be connected to the leg members 12 and the like using an adhesive or the like. That is, it can also be held between the mounting surface 22 and the head 52. Conversely, by removing the lid member 50 from the leg members 12 and the like, the plate member 300 and/or the plate member 600 can be removed.
 図6Aは、図2Aの組立パレット100の脚部材12に着目した断面図を示す。底板部400が脚部材12の下部に配置されている。これは、例えば、同形の2つの脚部材12が嵌合され、重なり合って組合せ脚部材を構成するときに、互いのリング部材26の間に形成される空隙27にはめ込むことにより、配置される。より具体的には、例えば、組合せ脚部材が配置される箇所に開口412が設けられた底板部400を設置面に置く。この開口412は、脚部材12のリング部材26の外径よりも小さいが、脚部材12の外側面18の最下端の外径よりも大きいものであってよい。置かれた底板部400の一部をつまみ上げ、底板部400の下に脚部材12を立てて置き、開口412に脚部材12の頭頂部を挿入する。同様のことを、別の脚部材12及び対応する個々の開口412について行い、予定された底板部400の各開口412に脚部材12が配置されるようにする。このようにすると、脚部材12が適切な数だけ適切な間隔をおいて適切なパターンで容易に配置される。次に、各脚部材12を挿入脚部材12として、その上に同形の被挿入脚部材12を配置し、底開口部16から挿入脚部材12の頭頂部を挿入させる。次に、被挿入脚部材12の載置面22の外周径よりも小さな径の開口612及び/又は312をそれぞれ有するプレート部材600及び/又は板部材300を配置する。次に、蓋部材50を被挿入脚部材12の上開口部16の薄肉円筒部24の部分雌ねじ部25にねじ込み、プレート部材600及び/又は板部材300を挟持し固定する。このとき、蓋部材50の頭部52と面を合わせるように、板部材300にざぐり部を設けてもよい。このようにして完成させた組立パレット100は、剛性が向上し、耐久性が向上する。図6Bは、図6Aの組合せ脚部材の断面図において、プレート部材600がなく、板部材300が厚くなっていることを除けば同形となる組合せ脚部材の断面図を示す。図6Aにおいて述べたことと同様のことがいえるので、ここでは省略する。 FIG. 6A shows a cross-sectional view focusing on the leg member 12 of the assembled pallet 100 of FIG. 2A. A bottom plate portion 400 is arranged at the bottom of the leg member 12. This is arranged, for example, by fitting into the gap 27 formed between the ring members 26 when two leg members 12 of the same shape are fitted and overlapped to form a combined leg member. More specifically, for example, a bottom plate portion 400 having an opening 412 at a location where the combination leg member is placed is placed on the installation surface. This opening 412 is smaller than the outer diameter of the ring member 26 of the leg member 12, but may be larger than the outer diameter of the lowermost end of the outer surface 18 of the leg member 12. A part of the placed bottom plate 400 is picked up, the leg members 12 are placed upright under the bottom plate 400, and the tops of the leg members 12 are inserted into the openings 412. The same is done for other leg members 12 and corresponding individual openings 412 so that a leg member 12 is placed in each opening 412 of the intended bottom plate portion 400. In this way, an appropriate number of leg members 12 can be easily arranged at appropriate intervals and in an appropriate pattern. Next, each leg member 12 is used as an insertion leg member 12, and the leg member 12 to be inserted having the same shape is placed thereon, and the top of the insertion leg member 12 is inserted through the bottom opening 16. Next, the plate member 600 and/or the plate member 300 each having an opening 612 and/or 312 with a smaller diameter than the outer diameter of the mounting surface 22 of the leg member 12 to be inserted is arranged. Next, the lid member 50 is screwed into the partially female threaded portion 25 of the thin cylindrical portion 24 of the upper opening 16 of the leg member 12 to be inserted, and the plate member 600 and/or the plate member 300 are clamped and fixed. At this time, a counterbore may be provided in the plate member 300 so as to match the head 52 of the lid member 50. The assembled pallet 100 completed in this manner has improved rigidity and durability. FIG. 6B shows a cross-sectional view of a combination leg member that has the same shape as the cross-sectional view of the combination leg member of FIG. 6A except that plate member 600 is absent and plate member 300 is thicker. Since the same thing can be said as described in FIG. 6A, it will be omitted here.
 図7は、図3Aの組立パレット200の脚部材12に着目した断面図を示す。脚部材12が倒立されて配置される。例えば、所定の位置に脚部材12用の複数の開口322を開けた板部材300に、上から、それぞれの開口322に脚部材12を挿入する。次に、組合せ脚部材の対となる脚部材12を下側からあてがい、蓋部材50を部分雌ねじ部25にねじ込んで、脚部材12を係合させることにより、両リング部材26の間の間隙27に板部材300を挟持する。このときも、特に接着剤やボルトなどの係合材を必要としない。この蓋部材50の頭部52上には潤滑コーティング等のような潤滑部材を更に配置してもよい。また、凸部55及び57も、面圧を高くすることにより、設置面との摩擦力を小さくすることに貢献してもよい(一般に高面圧の場合摩擦係数が低くなる)。このように脚部材12、板部材300(及びプレート部材600)は、着脱可能な締結部で締結されているので、容易に組立や分解ができる。図7は、図5Cの組合せ脚部材の側断面図において、上下さかさまにしたものに類似する。ここでは、蓋部材50等によって固定される板部材が存在せず、リング部材26間の空隙27に板部材300の開口322の縁部が挟持される構成となっている。板部材300の開口322が如何に挟持されるかは、図5Cでの場合と類似するので、ここでは説明を省略する。このような構成になっているため、部品点数が少なく、また、簡便に組立や分解が可能である。 FIG. 7 shows a cross-sectional view focusing on the leg member 12 of the assembled pallet 200 of FIG. 3A. The leg members 12 are arranged upside down. For example, in a plate member 300 in which a plurality of openings 322 for the leg members 12 are opened at predetermined positions, the leg members 12 are inserted into each of the openings 322 from above. Next, the leg members 12 that form a pair of the combined leg members are applied from below, and the lid member 50 is screwed into the partially female threaded portion 25 to engage the leg members 12, thereby forming the gap 27 between both ring members 26. The plate member 300 is held between the two. Also at this time, no particular engagement material such as adhesive or bolts is required. A lubricating member, such as a lubricating coating, may further be disposed on the head 52 of the lid member 50. Furthermore, the convex portions 55 and 57 may also contribute to reducing the frictional force with the installation surface by increasing the surface pressure (generally, when the surface pressure is high, the friction coefficient becomes low). In this way, the leg member 12 and the plate member 300 (and the plate member 600) are fastened together using a detachable fastening portion, so that they can be easily assembled and disassembled. Figure 7 is similar to the side cross-sectional view of the combination leg member of Figure 5C, turned upside down. Here, there is no plate member fixed by the lid member 50 or the like, and the configuration is such that the edge of the opening 322 of the plate member 300 is held in the gap 27 between the ring members 26. How the opening 322 of the plate member 300 is held is similar to the case in FIG. 5C, so a description thereof will be omitted here. Because of this configuration, the number of parts is small, and assembly and disassembly can be performed easily.
 以上のような組立をより詳しく図解する。図8Aは、2つの脚部材12が重なって組合せ脚部材512となり、プレート部材600の開口612及び板部材300の開口312を、被挿入脚部材12の頭頂部の薄肉円筒部が貫通し、その上から蓋部材50が部分雌ねじ部25にねじ込まれる様子を図解する分解斜視図である。上方の脚部材12の載置面22に載置されて、板部材300に載置される載置物を支持する。蓋部材50の頭部52には、2つの開口60が設けられており、部分雌ねじ部25にねじ込まれることや、部分雌ねじ部25から取り出されるために回すことを支援する係止部として機能する。また、頭部52の外周面には、凸凹形状が構成され、摩擦部材62として機能する。図8Bは、蓋部材50及び脚部材12を係合する向きに並べて示す斜視図である。脚部材12には、凹凸形状33が設けられており、滑り止めの働きを有する。 The above assembly will be illustrated in more detail. In FIG. 8A, the two leg members 12 overlap to form a combined leg member 512, and the thin cylindrical portion at the top of the inserted leg member 12 passes through the opening 612 of the plate member 600 and the opening 312 of the plate member 300, and FIG. 3 is an exploded perspective view illustrating how the lid member 50 is screwed into the partially female threaded portion 25 from above. It is placed on the placement surface 22 of the upper leg member 12 to support an object placed on the plate member 300. The head 52 of the lid member 50 is provided with two openings 60, which function as locking portions that support screwing into the partially female threaded portion 25 and turning to be taken out from the partially female threaded portion 25. . Further, the outer circumferential surface of the head 52 has an uneven shape and functions as a friction member 62. FIG. 8B is a perspective view showing the lid member 50 and the leg member 12 arranged side by side in an engaging direction. The leg member 12 is provided with an uneven shape 33 and has a non-slip function.
 図9は、本発明の実施例に関し、図4Cに示した別の脚部材13を2個係合させた状態を示す断面図である。挿入脚部材である下側の脚部材13は、被挿入脚部材である上側の脚部材13の底開口部14から挿入され、下側の脚部材13の薄肉円筒部24の部分雌ねじ部25が、上側の脚部材13の延長薄肉円筒部24aの先端の部分雌ねじ部24bの突起24cに係合する。この係合は、引張力に対しては、例えば、このような組合せ脚部材によって構成される組立パレットがフォークリフト等により持ち上げられた場合に、自身の重量(自重)等を保持できる程度のものであってもよい。この係合は、圧縮力に大きく対抗する必要は必ずしもない。例えば、このような組立パレットに搭載される荷物の重量を含む荷重を支えるのは、主に、下側の脚部材13の側壁の外側面18及び上側の脚部材13の側壁の内側面20の間で伝達される力であってもよい。また、部分的に下側の脚部材13の薄肉円筒部24の上面と上側の脚部材13の延長薄肉円筒部24aの下面との間で伝達される力を含んでもよい。この組み合わせは、図1Aから1C並びに図2Aから2C(図6A及び6B参照)のような大径端が設置面に接触するように構成される組立パレットを構成してもよく、また、図3Aから3Cのように小径端が設置面に接触するように構成される組立パレットを構成してもよい。このように蓋部材がない場合であっても、組立パレットは構成可能である。 FIG. 9 is a sectional view showing a state in which two other leg members 13 shown in FIG. 4C are engaged, regarding the embodiment of the present invention. The lower leg member 13, which is the insertion leg member, is inserted through the bottom opening 14 of the upper leg member 13, which is the leg member to be inserted, and the partially female threaded portion 25 of the thin cylindrical portion 24 of the lower leg member 13 is inserted. , engages with the protrusion 24c of the partially female threaded portion 24b at the tip of the extended thin cylindrical portion 24a of the upper leg member 13. This engagement is sufficient to withstand tensile forces, such as when an assembled pallet made up of such combined leg members is lifted by a forklift or the like, to hold its own weight (self-weight), etc. There may be. This engagement does not necessarily need to significantly resist compressive forces. For example, the outer surface 18 of the side wall of the lower leg member 13 and the inner surface 20 of the side wall of the upper leg member 13 mainly support the load including the weight of the cargo loaded on such an assembled pallet. It may also be a force transmitted between. It may also include a force that is partially transmitted between the upper surface of the thin cylindrical portion 24 of the lower leg member 13 and the lower surface of the extended thin cylindrical portion 24a of the upper leg member 13. This combination may constitute an assembled pallet configured such that the large diameter end contacts the installation surface as in Figures 1A to 1C and Figures 2A to 2C (see Figures 6A and 6B), and Figure 3A. An assembled pallet may be constructed such that the small-diameter end contacts the installation surface, as in 3C. As described above, even if there is no lid member, an assembled pallet can be constructed.
 図10は、本発明の実施例に関し、図4Cに示した別の脚部材13(図10中では12)を2個、蓋部材50により係合させた状態を示す断面図である。挿入脚部材である下側の脚部材13は、被挿入脚部材である上側の脚部材13の底開口部14から挿入され、上側及び下側の脚部材13の薄肉円筒部24の部分雌ねじ部25が、蓋部材50のねじ部54の雄ねじと係合して、蓋部材50を介して上側及び下側の脚部材12は係合する。この係合は、引張力に対しては、例えば、このような組合せ脚部材によって構成される組立パレットがフォークリフト等により持ち上げられた場合に、自身の重量(自重)等を保持できる程度のものであってもよい。この係合は、圧縮力に大きく対抗する必要は必ずしもない。例えば、上側の脚部材12の載置面22に支持される板部材300に搭載される荷物の荷重は、この載置面22及び蓋部材50の頭部52を介して薄肉円筒部24の先端により支えられてもよい。そして、その荷重は、上側の脚部材12の側壁((必要に応じて)及び薄肉円筒部24の下端)を介して、下側の脚部材12の側壁((必要に応じて)及びその薄肉円筒部24の上端)に伝達されてもよい。この組み合わせは、図1Aから1C並びに図2Aから2C(図6A及び6B参照)のような大径端が設置面に接触するように構成される組立パレットを構成してもよく、また、図3Aから3Cのように小径端側が設置面に接触するように構成される組立パレットを構成してもよい。このとき蓋部材50の頭部52の表面に潤滑部材58を備えてもよい。例えば、潤滑部材58は、固体潤滑部材や高面圧グリース部材を含んでもよい。 FIG. 10 is a sectional view showing a state in which two other leg members 13 (12 in FIG. 10) shown in FIG. 4C are engaged with each other by a lid member 50 in accordance with the embodiment of the present invention. The lower leg member 13, which is the insertion leg member, is inserted through the bottom opening 14 of the upper leg member 13, which is the inserted leg member, and is inserted into the partially female threaded portion of the thin cylindrical portion 24 of the upper and lower leg members 13. 25 engages with the external thread of the threaded portion 54 of the lid member 50, and the upper and lower leg members 12 engage with each other via the lid member 50. This engagement is sufficient to withstand tensile forces, such as when an assembled pallet made up of such combined leg members is lifted by a forklift or the like, to hold its own weight (self-weight), etc. There may be. This engagement does not necessarily need to significantly resist compressive forces. For example, the load of the cargo mounted on the plate member 300 supported by the mounting surface 22 of the upper leg member 12 is transferred to the tip of the thin cylindrical portion 24 via this mounting surface 22 and the head 52 of the lid member 50. It may be supported by The load is applied via the side wall of the upper leg member 12 (as necessary) and the lower end of the thin-walled cylindrical portion 24 to the side wall of the lower leg member 12 (as necessary) and the thin-walled cylindrical portion 24. (the upper end of the cylindrical portion 24). This combination may constitute an assembled pallet configured such that the large diameter end contacts the installation surface as in Figures 1A to 1C and Figures 2A to 2C (see Figures 6A and 6B), and Figure 3A. An assembled pallet may be constructed such that the small diameter end side contacts the installation surface as shown in 3C. At this time, a lubricating member 58 may be provided on the surface of the head 52 of the lid member 50. For example, the lubricating member 58 may include a solid lubricating member or a high surface pressure grease member.
 図11Aから図11Cは、板部材300を構成し得る板材を例示する。図11Aは、表面部材を破壊し、縦向きに備えるハニカム構造810が見えるように描写して、ハニカムボード800を例示する一部破断斜視図である。このようなハニカム構造は、紙製であってもよく、樹脂製であってもよく、また、樹脂を含む紙製であってもよい。樹脂は、合成樹脂を含んでもよい。また、同様に、開口312を備える。図11Bは、積層された薄板910、920、930、940、950、からなるいわゆるベニヤ板900からなる板部材を例示する一部破断斜視図である。同様に、開口312を備える。これらの部材は、いずれも脚部材12から分離されると、容易にリサイクルすることができる。しかしながら、被搭載物に直接触れることが多く、リユースには向かない場合が多い。図11Cは、細かいフルート710及び大きいフルート720からなるWフルートを備える段ボール(紙製であってもよく、樹脂製であってもよく、また、樹脂を含む紙製であってもよい)700を例示する一部破断斜視図である。この段ボール700は、同様に開口を備えるが、その縁部を補強するフランジ付き円筒部材323を備える。このフランジ付き円筒部材323のフランジ部分が載置物の荷重を受けて少なくとも一部を支持可能となっている。開口の縁部を補強する。これらの板材からなる板部材は、いずれも脚部材12等から分離されると、容易にリユース又はリサイクルすることができる。しかしながら、被搭載物に直接触れることが多く、リユースには向かない場合が多い。 FIGS. 11A to 11C illustrate plate materials that can constitute the plate member 300. FIG. 11A is a partially cut-away perspective view illustrating a honeycomb board 800 with the surface members broken to reveal a honeycomb structure 810 arranged vertically. Such a honeycomb structure may be made of paper, resin, or paper containing resin. The resin may include synthetic resin. Similarly, an opening 312 is provided. FIG. 11B is a partially cutaway perspective view illustrating a plate member made of a so-called plywood plate 900 made of laminated thin plates 910, 920, 930, 940, and 950. Similarly, an opening 312 is provided. Once separated from the leg member 12, any of these members can be easily recycled. However, it is often not suitable for reuse because it often comes into direct contact with the loaded object. FIG. 11C shows a corrugated board 700 (which may be made of paper, resin, or paper containing resin) equipped with a W flute consisting of a fine flute 710 and a large flute 720. FIG. 2 is an illustrative partially cutaway perspective view. This cardboard 700 similarly has an opening, but includes a flanged cylindrical member 323 reinforcing its edges. The flange portion of this flanged cylindrical member 323 can receive the load of the placed object and support at least a portion thereof. Reinforce the edges of the opening. Once the plate members made of these plate materials are separated from the leg members 12 and the like, they can be easily reused or recycled. However, it is often not suitable for reuse because it often comes into direct contact with the loaded object.
 図12Aから図12Cは、種々の脚部材からなる集合脚部材120と、種々の板部材からなる集合板部材440と、種々の蓋部材からなる集合蓋部材500とをそれぞれ模式的に示す。これまで述べてきたように、本願の発明の実施例に関し、組立パレットは、主に、脚部材(組合せ脚部材を含んでよい)及び板部材から構成され得る。また、必要に応じて、蓋部材を更に含んでもよい。そして、このような組立パレットは、これらの構成要素を用いて、特に工具を使用せずに容易に組み立てることができる。そのため、必要な部品をそれぞれ必要な場所に搬送することで、その場で組立パレットを組み立てて、搭載する荷物を載置することができる。このように、2種類或いは3種類又はそれ以上の種類という比較的少ない部品種で種々の用途に用いることができる組立パレットを提供できる。集合脚部材、集合板部材、及び集合蓋部材では、それぞれ、種々の寸法、素材等を規格化し、各部材の組合せにより望ましい特性の得られる組立パレットをデータベース化することができる。特に、脚部材においては、重ね合わせによる組合せ脚部材が構成できるように、寸法の規格化を行うことができる。例えば、傾斜角αやβを1種類から数種類まで準備してもよい。また、同じ傾斜角がある場合であって、小径端側の径がある程度一定とした場合に、H1に相当する高さを幾つか準備する。そのようにすれば、組合せ脚部材は、1個だけのときよりも強度が増すことがわかる。また、更に強度が必要であれば、2個以上(例えば、3個、4個・・・)と重ね合わせが可能となる種々の高さの集合脚部材を準備してもよい。更に、脚部材の材料としては、紙、樹脂含有紙、樹脂、又はその他の材料を含んでもよい。更に、それぞれにおいて、リサイクル材料を原料としてもよい。特に脚部材は、強度が要求されることが多いので、リユースが可能なような材料が好ましい。 12A to 12C schematically show a collective leg member 120 made up of various leg members, a collective plate member 440 made up of various plate members, and a collective lid member 500 made up of various lid members, respectively. As described above, in accordance with the embodiments of the present invention, the assembled pallet may be mainly composed of leg members (which may include combination leg members) and plate members. Moreover, a lid member may be further included as necessary. Such an assembled pallet can be easily assembled using these components without using any tools. Therefore, by transporting the necessary parts to the necessary locations, it is possible to assemble the assembly pallet on the spot and place the cargo to be loaded on it. In this way, it is possible to provide an assembled pallet that can be used for various purposes with a relatively small number of component types, such as two, three, or more types. By standardizing various dimensions, materials, etc. of the collective leg members, collective plate members, and collective lid members, it is possible to create a database of assembled pallets that can obtain desired characteristics by combining each member. In particular, the dimensions of the leg members can be standardized so that a combined leg member can be constructed by overlapping them. For example, one to several types of inclination angles α and β may be prepared. Further, in the case where the inclination angle is the same and the diameter on the small diameter end side is constant to some extent, several heights corresponding to H1 are prepared. It can be seen that by doing so, the strength of the combined leg member is increased compared to when only one leg member is used. If further strength is required, cluster leg members of various heights may be prepared so that two or more (for example, three, four, etc.) leg members can be stacked one on top of the other. Furthermore, the material of the leg members may include paper, resin-containing paper, resin, or other materials. Furthermore, in each case, recycled materials may be used as raw materials. In particular, leg members are often required to have strength, so materials that can be reused are preferred.
 また、板部材も、全体の寸法(縦横高さを含んでよい)、開口の数、大きさ、位置などの種々準備してもよい。そして、紙、樹脂含有紙、樹脂、又はその他の材料を含んでもよい。更に、それぞれにおいて、リサイクル材料を原料としてもよい。また、蓋部材についても同様に、脚部材の雌ねじ部に適合するものではあるが、全体の寸法(縦横高さを含んでよい)、開口の数、大きさ、位置などの種々準備してもよい。また、紙、樹脂含有紙、樹脂、又はその他の材料を含んでもよい。更に、それぞれにおいて、リサイクル材料を原料としてもよい。このような板部材に加えて、同様に底板部材を1種以上集めた集合底板部材を準備してもよい。図2Aから図2Cに示すような組立パレットに適用が可能である。 Furthermore, the plate member may also be prepared in various ways, such as overall dimensions (which may include length, width and height), number of openings, size, position, etc. It may also include paper, resin-containing paper, resin, or other materials. Furthermore, in each case, recycled materials may be used as raw materials. Similarly, the lid member may be adapted to the female threaded portion of the leg member, but it may be prepared in various ways such as the overall dimensions (which may include length, width and height), number of openings, size, position, etc. good. It may also include paper, resin-containing paper, resin, or other materials. Furthermore, in each case, recycled materials may be used as raw materials. In addition to such a plate member, a collective bottom plate member may be similarly prepared in which one or more types of bottom plate members are collected. It can be applied to assembled pallets as shown in FIGS. 2A to 2C.
 次に、このような集合部材を利用する方法を述べる。例えば、大きな荷物を組立パレットに搭載する必要がある場合は、図12Bに示す集合板部材440の種々の板部材から、荷物にあった板部材を選択する。次に、1つの組立パレットに搭載される荷物の重量を算出し、それに適した脚部材を図12Aの集合脚部材120から選択する。上述のように重量や環境(例えば湿度等)も考慮してよい。そして、それに適合する蓋部材を図12Cの集合蓋部材500から選択し、それぞれ必要な数を必要な場所に搬送する。例えば、図13に示すように各部材をバラバラに容器等にいれて搬送すれば、容積効率が良くなり、搬送に係る費用や必要なエネルギーを最小化することも可能である。 Next, a method of using such a collective member will be described. For example, when it is necessary to load a large load onto an assembled pallet, a plate member suitable for the load is selected from various plate members of the collective plate member 440 shown in FIG. 12B. Next, the weight of the cargo to be loaded on one assembled pallet is calculated, and a leg member suitable for the weight is selected from the collective leg member 120 of FIG. 12A. As mentioned above, weight and environment (eg, humidity) may also be taken into consideration. Then, lid members that fit the lid members are selected from the collection lid members 500 shown in FIG. 12C, and the required number of each lid member is transported to the required location. For example, if each member is transported separately in a container or the like as shown in FIG. 13, the volumetric efficiency will be improved, and it is also possible to minimize the cost and required energy for transportation.
 本発明の実施例において、脚部材12は、重ね合わせることにより体積が小さくコンパクトになる性質を有する。プレート部材600も凹凸の組合せにより、コンパクトな積層が可能である。そして、板部材300は、基本形が平板形状なので、積層が容易である。ここで、空間効率の向上を規定する空間効率向上率を規定する。脚部材12のように、嵌合可能な凹凸部材の組合せをすることで、同じ3次元空間において、より多くの脚部材を詰め込むことができる。空間効率の向上とは、同じ3次元空間において、より多くのもの(例えば、脚部材等)を詰め込むことができることを意味してよい。例えば、1つの脚部材12を内側に収納できる仮想的な最小の直方体を考える。この直方体の体積(又は容積)をAcmとする。次に、2つの脚部材12を並べた状態で、内側に収納できる仮想的な直方体を考えると、A×2cmであれば、収納できることは明らかである。空間効率が向上した場合は、2つの脚部材12がそれぞれの凹凸の組合せにより、A×2cmよりも小さい体積(又は容積)で収納可能である。このとき係合した2つの脚部材12を収納可能な最小の直方体の体積をBcmとすると、空間効率向上=(2×A-B)/(2×A)を百分率で表すことができる。例えば、脚部材12が20cm×20cm×20cmの立方体(直方体に含まれてよい)に収納される場合を考えれば、A=8000cmであるとする。挿入脚部材の頭頂部が被挿入脚部材の底開口部から挿入されて、高さが5cm低くできるようになったとすると、B=(20×2-5)×20×20=14000cmであり、空間効率向上=(2×8000-14000)/(2×8000)=0.125=12.5%となる。B>Aであるので、最大でも、空間効率向上=50%である。空間効率向上が5%以上、10%以上、15%以上、又は20%以上が好ましい。ここでは同種の部材について説明したが、異種の部材であってもよい。 In the embodiment of the present invention, the leg members 12 have a property that their volume becomes small and compact by being overlapped. The plate member 600 can also be laminated compactly due to the combination of projections and recesses. Since the plate member 300 has a flat plate shape as a basic shape, it is easy to stack the plates. Here, a space efficiency improvement rate that defines the improvement in space efficiency is defined. By combining fittable concave and convex members like the leg members 12, more leg members can be packed in the same three-dimensional space. Improved space efficiency may mean that more things (eg, leg members, etc.) can be packed into the same three-dimensional space. For example, consider a hypothetical minimum rectangular parallelepiped that can accommodate one leg member 12 inside. Let the volume (or capacity) of this rectangular parallelepiped be A cm 3 . Next, considering a hypothetical rectangular parallelepiped that can be stored inside with the two leg members 12 lined up side by side, it is clear that a size of A×2 cm 3 can be stored. When the space efficiency is improved, the two leg members 12 can be accommodated in a volume (or volume) smaller than A×2 cm 3 due to the combination of their respective unevenness. If the volume of the minimum rectangular parallelepiped that can accommodate the two leg members 12 engaged at this time is Bcm 3 , then the space efficiency improvement=(2×AB)/(2×A) can be expressed as a percentage. For example, if we consider a case where the leg member 12 is housed in a 20 cm x 20 cm x 20 cm cube (which may be included in a rectangular parallelepiped), it is assumed that A = 8000 cm 3 . Assuming that the top of the inserted leg member is inserted through the bottom opening of the inserted leg member and the height can be lowered by 5 cm, B = (20 x 2-5) x 20 x 20 = 14000 cm3 . , space efficiency improvement=(2×8000−14000)/(2×8000)=0.125=12.5%. Since B>A, at most the space efficiency improvement is 50%. It is preferable that the space efficiency is improved by 5% or more, 10% or more, 15% or more, or 20% or more. Although the same type of members have been described here, different types of members may be used.
 図14Aは、本発明の実施例において、脚部材12に取り付け可能なキャスターの斜視図を示す。図14Bは、脚部材12の小径端側にキャスターを取り付けた状態での内部構造を省略した断面図を示す図である。また、図14Cは、脚部材12の大径端側にキャスターを取り付けた状態での内部構造を省略した断面図を示す図である。本発明の実施例において、脚部材12に取り付け可能な自在移動装置の例として、いわゆるキャスター110を図14Aに示す。キャスター110は、車軸118にベアリング114を介して接続される車輪116と、この車輪116のブレーキとなるストッパ118と、車軸112を回転自在に支持し荷重を支える本体部と、本体部の水平方向の回転を自在とするベアリング120と、このベアリング120に結合される支持台122とを含む。この支持台122の周りは壁部124に囲まれ、その上にカバー板126が開口128を設けて備えられ、コの字状の挿入スリット130が、壁部122の開けられた一辺側から備えられる。図7に示すように小径端を下側にした脚部材12は、頭頂部の薄肉円筒部24の部分雌ねじ部25に蓋部材50がねじ部54によってねじ込まれる。円錐軸30方向荷重は、薄肉円筒部24から蓋部材50の頭部52に伝達される。頭部52の先端(図中最下端)は、薄肉円筒部24に比べて大径であるので、キャスター110の支持台122及びカバー板126の間の挿入スリット130に開放された一辺から挿入されスライドし特定位置で固定される。このとき開いている一辺は、しかるべき蓋により閉じられてもよい。全ての脚部材12について、このようにすると、図7に示す組立パレットにおいて、荷物を載置したまま、組立パレット200は平面上を自在に移動可能である。一方、図1Aから図1C及び図2Aから図2Cにおいて、大径端を下側に配置した組立パレット10、100においては、リング部26を、支持台122及びカバー板126の間の挿入スリット130に挿入しスライドし所定位置に固定すれば、上述の場合と同様、キャスター110を脚部材12に取り付けることにより、組立パレット10、100を平面上で自在に移動できる。 FIG. 14A shows a perspective view of a caster that can be attached to the leg member 12 in an embodiment of the present invention. FIG. 14B is a cross-sectional view showing the caster attached to the small diameter end of the leg member 12, with the internal structure omitted. Moreover, FIG. 14C is a diagram showing a cross-sectional view of the leg member 12 with the caster attached to the large diameter end side, with the internal structure omitted. In an embodiment of the present invention, a so-called caster 110 is shown in FIG. 14A as an example of a free movement device that can be attached to the leg member 12. The caster 110 includes a wheel 116 connected to an axle 118 via a bearing 114, a stopper 118 that serves as a brake for the wheel 116, a main body that rotatably supports the axle 112 and supports a load, and a horizontal direction of the main body. The bearing 120 includes a bearing 120 that can rotate freely, and a support 122 coupled to the bearing 120. The support base 122 is surrounded by a wall 124, on which a cover plate 126 is provided with an opening 128, and a U-shaped insertion slit 130 is provided from one open side of the wall 122. It will be done. As shown in FIG. 7, in the leg member 12 with the small diameter end facing downward, the lid member 50 is screwed into the partially female threaded portion 25 of the thin cylindrical portion 24 at the top of the head by means of the threaded portion 54. The load in the direction of the conical shaft 30 is transmitted from the thin cylindrical portion 24 to the head 52 of the lid member 50. The tip of the head 52 (lowest end in the figure) has a larger diameter than the thin cylindrical portion 24, so it is inserted from one side opened into the insertion slit 130 between the support base 122 and the cover plate 126 of the caster 110. It slides and is fixed in a specific position. One side that is open at this time may be closed with a suitable lid. When all the leg members 12 are set in this manner, the assembled pallet 200 can be freely moved on a plane while the cargo is placed thereon in the assembled pallet shown in FIG. On the other hand, in FIGS. 1A to 1C and 2A to 2C, in the assembled pallets 10 and 100 in which the large diameter end is disposed on the lower side, the ring portion 26 is inserted into the insertion slit 130 between the support base 122 and the cover plate 126. Once the casters 110 are attached to the leg members 12, the assembly pallets 10, 100 can be freely moved on a flat surface, as in the case described above.
 図15は、例としてセラミックタイルを積載する場合を考えたものを図解する。セラミックタイルの提供現場(積載場:M)から、積載物であるセラミックタイルを使用する敷設現場(荷下ろし場:L)まで、組立パレットを管理するシステムを図解する。タイルの製造現場(積載場:M)では、組立パレットの構成部品が搬送・提供され、タイルを出荷するための荷役用のパレットを組み立てる。例えば、段ボール等のリサイクル材からなるリサイクル平板部(板部材に相当)と、組立パレットから分解されリユースされてここに搬送された脚部材等とから、組立パレットを組み立てる。リサイクル平板部は、製造現場近郊で得られる一般的なリサイクル段ボール等からなってもよい。また、リユース脚部材は、少なくとも1度用いられた組立パレットから分解したものであってもよい。このリユース脚部材等は、分解により、梱包・運搬が容易になるように空間効率向上が図られる形状・構造をしている。このような組立パレットに積載されたセラミックタイルは、組立パレットごと出荷され、トラック等で運搬される。必要に応じて海上輸送を利用するため港(Hout)に運ばれ、典型的なコンテナ内に収納される。コンテナに収納されたセラミックタイルは、コンテナ船により海上輸送され、目的地の港に入港する。その港(Hin)では、セラミックタイルが組立パレットごと荷下ろしされ、トラック等で運搬される。タイル敷設現場付近まで運搬されたセラミックタイルは、組立パレットに搭載されたまま敷設現場にフォークリフト等で配送される。現場(L)では、セラミックタイルを固定していたベルト等を開放(切断等)し、そのままタイル敷設に利用される。そして、空になった組立パレットは、リユース脚部及びリサイクル板部材等に分解されてよい。リサイクル板部材は、段ボール等の一般的なリサイクル工程に利用されてもよい。また、リユース脚部材は、集合脚部材の倉庫に回収される。このリユース脚部材は再び利用されてよい。このようにすると、費用の削減ができるだけでなく、環境にも好ましい。また、組立パレットに、通信端末が付けられており、通信端末(例えば、スマートフォン、携帯電話等)には、搭載されるタイルの属性(製造日、製造場所、製造者を含む)、仕様、目的地等が記録される。この通信端末から、クラウドやその他の通信手段(有線又は無線の電磁的な通信手段(電波、電信、信号)等)により、これらの情報が管理システムのコンピュータに送られる。このコンピュータは、タイルの敷設現場等との通信も行われ、ニーズとのマッチングが行われる。例えば、見込みで製造したセラミックタイルは、出荷から配送までの間に、必要な現場を適宜把握し、目的地等を変更可能である。そして、敷設現場では、何時頃必要なセラミックタイルが到着するかが容易に把握できるので、敷設工事の日程を調整可能である。このような調整のためのシステムは、ソフトウェアを含んでもよく、管理システムのコンピュータ等の電算システムにインストールされてもよい。また、そのためのアプリを通信端末にインストールしてもよい。 FIG. 15 illustrates an example in which ceramic tiles are loaded. A system for managing assembled pallets from the site where ceramic tiles are provided (loading area: M) to the installation site where the loaded ceramic tiles are used (unloading area: L) is illustrated. At the tile manufacturing site (loading area: M), components of assembled pallets are transported and provided, and pallets for cargo handling for shipping tiles are assembled. For example, an assembled pallet is assembled from a recycled flat plate portion (corresponding to a plate member) made of recycled materials such as cardboard, and leg members etc. that have been disassembled from the assembled pallet, reused, and transported here. The recycled plate portion may be made of general recycled cardboard or the like obtained near the manufacturing site. Further, the reusable leg members may be disassembled from an assembled pallet that has been used at least once. These reusable leg members and the like have a shape and structure that improves space efficiency so that they can be easily packed and transported when disassembled. The ceramic tiles loaded on such an assembled pallet are shipped together with the assembled pallet and transported by a truck or the like. If necessary, it is transported to a port (Hout) for use by sea transportation and placed in a typical container. Ceramic tiles stored in containers are transported by sea on a container ship and arrive at the destination port. At the port (Hin), ceramic tiles are unloaded together with assembled pallets and transported by truck or the like. Ceramic tiles that have been transported to the vicinity of the tile installation site are delivered to the installation site using a forklift while still being mounted on assembled pallets. At the site (L), the belts, etc. that fixed the ceramic tiles are released (cut, etc.) and used as is for laying tiles. Then, the empty assembled pallet may be disassembled into reusable legs, recycled board members, and the like. The recycled board member may be used in a general recycling process for cardboard and the like. Further, the reused leg members are collected in a warehouse for collective leg members. This reusable leg member may be used again. This not only reduces costs but is also environmentally friendly. In addition, communication terminals (e.g., smartphones, mobile phones, etc.) are attached to the assembly pallets, and the communication terminals (e.g., smartphones, mobile phones, etc.) include the attributes (including date of manufacture, place of manufacture, and manufacturer), specifications, and purpose of the tiles to be installed. Location etc. are recorded. This information is sent from this communication terminal to the computer of the management system via the cloud or other communication means (wired or wireless electromagnetic communication means (radio waves, telegraph, signals), etc.). This computer also communicates with the tile installation site, etc., and matches needs. For example, for ceramic tiles manufactured on a prospective basis, it is possible to ascertain the required site and change the destination etc. between shipment and delivery. At the installation site, it is easy to know when the required ceramic tiles will arrive, so the schedule for the installation work can be adjusted. A system for such coordination may include software and may be installed on a computer system, such as a management system computer. Further, an application for this purpose may be installed on the communication terminal.
10 100 200 組立パレット    12 脚部材
14 底開口部    16 上開口部    18外側面
20 内側面    22 載置面
24 薄肉円筒部    25 部分雌ねじ部
26 リング部材    30 円錐軸    32 底面
34 切り欠き50 蓋部材    52 頭部
54 ねじ部    60 開口    300 板部材
312 開口部    314 開口部    400 底板部
412 開口部    512 組合脚部材
600 602 プレート部材    612 開口部
614 開口部    700 紙製段ボール
800 ハニカムボード    900 ベニヤ板
10 100 200 Assembly pallet 12 Leg member 14 Bottom opening 16 Upper opening 18 Outer surface 20 Inner surface 22 Placement surface 24 Thin cylindrical section 25 Partial female thread section 26 Ring member 30 Conical shaft 32 Bottom surface 34 Notch 50 Lid member 52 Head Part 54 Threaded part 60 Opening 300 Plate member 312 Opening 314 Opening 400 Bottom plate 412 Opening 512 Combination leg member 600 602 Plate member 612 Opening 614 Opening 700 Paper cardboard 800 Honeycomb board 900 Plywood board

Claims (13)

  1.  大径端側開口及び小径端側開口を備える中空円錐台形状の概形を有する第1の脚部材と、
     大径端側開口及び小径端側開口を備える中空円錐台形状の概形を有する第2の脚部材と、を備える組合脚部材であって、
     前記第1の脚部材の小径端側は、前記第2の脚部材の大径端側開口から嵌入することにより嵌合可能であり、
     前記第1の脚部材又は前記第2の脚部材の円錐軸方向の荷重の少なくとも一部は、前記第1の脚部材の側壁の外側面から前記第2の脚部材の側壁の内側面に又は前記第2の脚部材の側壁の内側面から前記第1の脚部材の側壁の外側面に伝達するように、それぞれの側壁の外側面及び内側面は構成されることを特徴とする組立パレットシステム用の組合脚部材。
    a first leg member having a hollow truncated conical shape with a large diameter end opening and a small diameter end opening;
    A second leg member having a general shape of a hollow truncated cone having a large-diameter end opening and a small-diameter end opening, the combination leg member comprising:
    The small diameter end side of the first leg member can be fitted by fitting through the large diameter end side opening of the second leg member,
    At least a portion of the load in the conical axis direction of the first leg member or the second leg member is transferred from the outer surface of the side wall of the first leg member to the inner surface of the side wall of the second leg member, or An assembled pallet system, wherein the outer and inner surfaces of each side wall are configured to transmit information from the inner surface of the side wall of the second leg member to the outer surface of the side wall of the first leg member. Combination leg member for.
  2.  前記第1の脚部材及び前記第2の脚部材は、同形であることを特徴とする請求項1に記載の組合脚部材。 The combination leg member according to claim 1, wherein the first leg member and the second leg member have the same shape.
  3.  前記第1の脚部材の小径端側に係合構造を備え、
     前記第2の脚部材の小径端側に係合構造を備えることを特徴とする請求項1又は2に記載の組合脚部材。
    An engagement structure is provided on the small diameter end side of the first leg member,
    The combination leg member according to claim 1 or 2, wherein an engagement structure is provided on the small diameter end side of the second leg member.
  4.  前記第1の脚部材の係合構造及び前記第2の脚部材係合構造と係合可能な係合部材を含むことを特徴とする請求項1から3のいずれかに記載の組合脚部材。 The combined leg member according to any one of claims 1 to 3, comprising an engagement member that can engage with the engagement structure of the first leg member and the second leg member engagement structure.
  5.  前記係合部材は、円錐軸に対して略垂直な方向の回転及び/又はスライド移動により、前記第1の脚部材の係合構造及び/又は前記第2の脚部材係合構造と係合可能であり並びに前記第1の脚部材の係合構造及び/又は前記第2の脚部材係合構造から分離可能であることを特徴とする請求項4に記載の組合脚部材。 The engagement member can be engaged with the engagement structure of the first leg member and/or the second leg member engagement structure by rotation and/or sliding movement in a direction substantially perpendicular to the conical axis. The combination leg member according to claim 4, wherein the combination leg member is separable from the engagement structure of the first leg member and/or the second leg member engagement structure.
  6.  前記係合部材は、円錐軸に対して略垂直な方向の回転及び/又は移動を支援する係止部を備えることを特徴とする請求項4又は5に記載の組合脚部材。 The combined leg member according to claim 4 or 5, wherein the engagement member includes a locking portion that supports rotation and/or movement in a direction substantially perpendicular to the conical axis.
  7.  前記第1の脚部材及び前記第2の脚部材がそれぞれ大径端側又は小径端側に固定可能なキャスターを更に備える請求項1から6のいずれかに記載の組合脚部材。 The combination leg member according to any one of claims 1 to 6, wherein the first leg member and the second leg member each further include a caster that can be fixed to a large diameter end or a small diameter end.
  8.  請求項1から7のいずれかに記載の第1の脚部材及び第2の脚部材を含む組合脚部材と、
     前記組合脚部材に支持される第1の板部材と、を含む、組立パレットシステムであって、
     前記第1の板部材は、その板面の少なくとも1箇所において、前記第1の脚部材及び/又は前記第2の脚部材により前記第1の脚部材の大径端側或いは前記第2の脚部材の小径端側に、固定されて、組み立てられた第1の組立パレットを構成可能であり、
     前記第1の組立パレットは、前記第1の脚部材、前記第2の脚部材、及び前記第1の板部材に分解可能であり、
     分解された前記第1の脚部材及び前記第2の脚部材を用いて、分解された前記第1の板部材又は異なる種類の第2の板部材を用いて、前記第1の組立パレットとは異なる第2の組立パレットを構成可能であり、
     上述する組み立て及び分解において、ネジ又はボルトを使用する必要がないことを特徴とする組立パレットシステム。
    A combination leg member comprising the first leg member and the second leg member according to any one of claims 1 to 7;
    an assembled pallet system comprising: a first plate member supported by the combination leg member;
    The first plate member has a large diameter end side of the first leg member or the second leg formed by the first leg member and/or the second leg member at at least one location on the plate surface thereof. A first assembled pallet can be constructed by being fixed to the small diameter end side of the member,
    The first assembled pallet can be disassembled into the first leg member, the second leg member, and the first plate member,
    The first assembled pallet is assembled using the disassembled first leg member and the second leg member, the disassembled first plate member, or a different type of second plate member. a different second assembly pallet can be configured;
    An assembled pallet system characterized in that there is no need to use screws or bolts during assembly and disassembly as described above.
  9.  前記第1の板部材は、少なくとも1つの既存の第1の組立パレットから分解され、リユースされる第1の板部材、或いは、材料としてリサイクルされたリサイクル材からなる第1の板部材を含み、
     前記第1の脚部材及び前記第2の脚部材の少なくとも1つは、少なくとも1つの既存の第1の組立パレットから分解され、リユースされる第1の脚部材及び第2の脚部材の少なくとも1つ、或いは、材料としてリサイクルされたリサイクル材からなる第1の脚部材及び第2の脚部材の少なくとも1つを含むことを特徴とする請求項8に記載の組立パレットシステム。
    The first plate member includes a first plate member that is disassembled from at least one existing first assembled pallet and reused, or a first plate member made of recycled material,
    At least one of the first leg member and the second leg member is disassembled from at least one existing first assembled pallet, and at least one of the first leg member and the second leg member is reused. 9. The assembled pallet system according to claim 8, comprising at least one of the first leg member and the second leg member made of recycled material.
  10.  請求項8又は9に記載の組立パレットシステムを備える搬送システムであって、
     リユースされる板部材及び/又はリユースされる第1の脚部材及び第2の脚部材の少なくとも1つと共に移動可能なリユース端末と、
     必要に応じてリサイクル材からなる板部材及び/又はリサイクル材からなる第1の脚部材及び第2の脚部材の少なくとも1つを提供することができる供給部と、
     前記供給部に備えられる供給端末と、
     搭載する荷物がある積載場に備えられる積載端末と、
     荷物を下ろす荷下ろし場に備えられる荷下ろし端末と、
     を含み、
     積載端末からの荷物の情報に適合する組立パレットの構成条件に合致するリユース部材の条件を前記リユース端末が受信することができ、ここで、リユース部材は、リユースされる板部材及び/又はリユースされる前記第1の脚部材及び前記第2の脚部材の少なくとも1つを含み、
     積載端末からの荷物の情報に適合する組立パレットの構成条件に合致するリサイクル部材の条件を前記供給端末が受信することができ、ここで、リサイクル部材は、リサイクル材からなる板部材及び/又はリサイクル材からなる第1の脚部材及び第2の脚部材の少なくとも1つを含み、
     前記積載場に前記リユース部材及び/又は前記リサイクル部材が搬送される情報が前記積載端末に送信され、
     前記積載場において、前記リユース部材及び/又は前記リサイクル部材により組立パレットが組み立てられ、前記荷物が積載され、
     前記リユース端末は、前記荷物が積載された組立パレットと共に搬送され、前記荷下ろし端末に、荷物情報を送信することを特徴とする搬送システム。
    A conveyance system comprising the assembled pallet system according to claim 8 or 9,
    a reuse terminal that is movable together with at least one of the reused plate member and/or the reused first leg member and second leg member;
    a supply unit capable of providing at least one of a plate member made of recycled material and/or a first leg member and a second leg member made of recycled material as necessary;
    a supply terminal provided in the supply unit;
    A loading terminal provided at the loading area where the cargo to be loaded is located;
    An unloading terminal provided at the unloading area where luggage is unloaded,
    including;
    The reuse terminal can receive conditions for reused parts that match the configuration conditions of the assembled pallet that match the cargo information from the loading terminal, where the reused parts are plate members to be reused and/or reused parts. at least one of the first leg member and the second leg member,
    The supply terminal can receive conditions for recycled parts that match configuration conditions of an assembled pallet that match the information of the cargo from the loading terminal, where the recycled parts are plate members made of recycled materials and/or recycled parts. at least one of a first leg member and a second leg member made of material,
    Information on conveying the reused parts and/or the recycled parts to the loading area is transmitted to the loading terminal,
    In the loading area, an assembled pallet is assembled using the reused parts and/or the recycled parts, and the cargo is loaded thereon,
    The reuse terminal is transported together with the assembled pallet loaded with the cargo, and transmits cargo information to the unloading terminal.
  11.  請求項8又は9に記載の組立パレットシステムを用いて、荷物を搬送する搬送方法。 A method of transporting cargo using the assembled pallet system according to claim 8 or 9.
  12.  請求項10に記載の搬送システムを用いて、荷物を搬送する搬送方法。 A transportation method for transporting cargo using the transportation system according to claim 10.
  13.  リユースされる板部材及び/又はリユースされる第1の脚部材及び第2の脚部材の少なくとも1つを含むリユース部材の情報をリユース端末から発信するステップと、
     必要に応じてリサイクル材からなる板部材及び/又はリサイクル材からなる第1の脚部材及び第2の脚部材の少なくとも1つを含むリサイクル部材を供給部が提供するステップと、
     前記供給部に備えられる供給端末から前記リサイクル部材の情報を発信するステップと、
     搭載する荷物がある積載場に、前記リユース端末と共に前記リユース部材を搬送し、及び、前記リサイクル部材を搬送するステップと、
     前記積載場において、前記リユース部材及び前記リサイクル部材を用いて組立パレットを組み立てるステップと、
     前記荷物を前記組立パレットに積載するステップと、
     前記積載端末から前記荷物の情報を発信し、
     荷物を下ろす荷下ろし場に備えられる荷下ろし端末が、前記荷物の情報を受信するステップと、
     荷下ろし後に、前記組立パレットを分解し、前記荷物、リユース部材、及びリサイクル部材に関する情報を前記リユース端末が発信するステップとを含む搬送方法。
    transmitting, from a reuse terminal, information on reused members including at least one of a plate member to be reused and/or a first leg member and a second leg member to be reused;
    a step in which the supply unit provides a recycled member including at least one of a plate member made of recycled material and/or a first leg member and a second leg member made of recycled material, as necessary;
    transmitting information on the recycled components from a supply terminal provided in the supply unit;
    transporting the reusable member together with the reuse terminal to a loading area where cargo to be loaded is located, and transporting the recycle member;
    assembling an assembled pallet using the reused parts and the recycled parts in the loading area;
    loading the cargo onto the assembly pallet;
    transmitting information about the cargo from the loading terminal;
    a step in which an unloading terminal provided at a loading area for unloading luggage receives information on the luggage;
    A transportation method comprising the step of disassembling the assembled pallet after unloading and causing the reuse terminal to transmit information regarding the cargo, reused parts, and recycled parts.
PCT/JP2023/011877 2022-03-25 2023-03-24 Assembly pallet and leg member for assembly pallet, and transport system and method using assembly pallet and leg member WO2023182505A1 (en)

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JPS4014687B1 (en) * 1964-03-30 1965-07-12
JPS4525121B1 (en) * 1966-01-21 1970-08-20
JPH06506895A (en) * 1991-10-22 1994-08-04 オーエーツェーオー−チーム・ウンターネーメンスーウント・ウム ベルトベラツンク・ゲーエムベーハー Conveyance/storage system, support equipment, and loading equipment
JPH07165238A (en) * 1993-12-08 1995-06-27 Motohiro Seisakusho:Kk Pallet for forklift
WO2006018029A1 (en) * 2004-08-13 2006-02-23 Pt Indolampung Perkasa Bearing and transport device
JP2010093606A (en) * 2008-10-09 2010-04-22 Dainippon Printing Co Ltd Position information management system
JP2011154461A (en) * 2010-01-26 2011-08-11 Hitachi Ltd Environmental information management system, environmental information management method, and environmental information management program
CN212710525U (en) * 2020-06-19 2021-03-16 大连众旺纸业科技有限责任公司 Waterproof tray socle and waterproof paper tray

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4014687B1 (en) * 1964-03-30 1965-07-12
JPS4525121B1 (en) * 1966-01-21 1970-08-20
JPH06506895A (en) * 1991-10-22 1994-08-04 オーエーツェーオー−チーム・ウンターネーメンスーウント・ウム ベルトベラツンク・ゲーエムベーハー Conveyance/storage system, support equipment, and loading equipment
JPH07165238A (en) * 1993-12-08 1995-06-27 Motohiro Seisakusho:Kk Pallet for forklift
WO2006018029A1 (en) * 2004-08-13 2006-02-23 Pt Indolampung Perkasa Bearing and transport device
JP2010093606A (en) * 2008-10-09 2010-04-22 Dainippon Printing Co Ltd Position information management system
JP2011154461A (en) * 2010-01-26 2011-08-11 Hitachi Ltd Environmental information management system, environmental information management method, and environmental information management program
CN212710525U (en) * 2020-06-19 2021-03-16 大连众旺纸业科技有限责任公司 Waterproof tray socle and waterproof paper tray

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