WO2023179574A1 - Automatic alignment apparatus and automatic alignment method for bonding crystal bar - Google Patents

Automatic alignment apparatus and automatic alignment method for bonding crystal bar Download PDF

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Publication number
WO2023179574A1
WO2023179574A1 PCT/CN2023/082632 CN2023082632W WO2023179574A1 WO 2023179574 A1 WO2023179574 A1 WO 2023179574A1 CN 2023082632 W CN2023082632 W CN 2023082632W WO 2023179574 A1 WO2023179574 A1 WO 2023179574A1
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WO
WIPO (PCT)
Prior art keywords
cylinder
material frame
crystal rod
positioning
frame
Prior art date
Application number
PCT/CN2023/082632
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French (fr)
Chinese (zh)
Inventor
李大伟
韩荣宾
赵朋占
许建虹
杨佳宝
Original Assignee
Tcl中环新能源科技股份有限公司
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Application filed by Tcl中环新能源科技股份有限公司 filed Critical Tcl中环新能源科技股份有限公司
Publication of WO2023179574A1 publication Critical patent/WO2023179574A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B33/00After-treatment of single crystals or homogeneous polycrystalline material with defined structure
    • C30B33/06Joining of crystals

Definitions

  • the present application belongs to the technical field of centering and positioning after single crystal bonding and before the glue is solidified, and in particular relates to an automatic centering device for stick sticks and an automatic centering method for stick sticks.
  • the specific process of bonding rod centering in the prior art is as follows: after the single crystal is bonded, it is transferred to the reserved centering position through gluing, and then enters the pre-cured wire body, and is inspected by an online observer at the squeegee station. The crystal rod is calibrated and positioned, and the single crystal is scraped and replenished according to the glue overflow situation. Under the current mode, the rod bonding machine assembly line is equipped with 2 glue scrapers, 1 observer, 1 squad leader, and 1 information entry person per shift. personnel. In order to solve the problems of high work intensity of production personnel and the fact that manual alignment is prone to errors and standards cannot be unified, there is an urgent need to invent an automatic alignment equipment.
  • the problem to be solved by this application is to provide an automatic centering device and an automatic centering method for stick sticks, which effectively solve the problems in the prior art that manual alignment is prone to errors and the standards of each worker are not uniform. , and also solves the problem of high intensity of work for production personnel and the need for a lot of labor, which is a waste of human resources.
  • an automatic centering device for sticky rods including:
  • the measuring device is installed on one side of the stick sticking table to position and adjust the position of the material frame and material seat;
  • a pre-pressing device connected to one side of the rod-sticking table and not on the same side as the measuring device, is used to press down the crystal rod;
  • the device to be pulled is arranged on one side of the pre-pressure device and not on the same side as the measuring device. After the pre-pressure of the crystal ingot is completed, it moves to the device to be pulled;
  • a lifting positioning device is provided on one side of the to-be-pulled device and is not on the same side as the measuring device, and is used to center the material frame, the material seat in the material frame and the material seat. By connecting the crystal rod.
  • the measuring device includes a support plate, a guide rod cylinder disposed on one side of the support plate, and a first stop cylinder disposed on the opposite side of the guide rod cylinder, and the material holder is placed on the In the material frame, the material frame is placed on the support plate, and the guide rod cylinder pushes the material frame and cooperates with the first stop cylinder to fix the position of the material frame.
  • the measuring device further includes a displacement sensor provided on the guide rod cylinder to detect whether the material seat is in a preset position;
  • the pre-pressure device includes a first support frame provided on the stick sticking table, a pressing cylinder and a second stop cylinder provided on the first support frame, and the first Support frames are supported on both sides of the stick-gluing platform, the pressing down cylinder is provided on the top of the first support frame, and the second stop cylinder is provided on the inner surfaces of both sides of the first support frame. ;
  • the second stop cylinder fixes the position of the material frame, and the pressing cylinder presses down the crystal rod in the material frame.
  • the pre-pressure device further includes linear bearings disposed on both sides of the press-down cylinder, which cooperate with the press-down cylinder to press down the crystal ingot with a uniform pressing force.
  • the to-be-pulled device includes a second support frame provided on one side of the stick-sticking table and a push-out mechanism provided on the second support frame.
  • the push-out mechanism can push the material frame Push it into the lifting positioning device.
  • the push-out mechanism includes a push-out cylinder, a thrust piece disposed on the side of the push-out cylinder close to the lifting positioning device, and a guide rail disposed at the bottom of the thrust piece.
  • the push-out cylinder pushes the thrust piece along the guide rail to the lifting positioning device.
  • the lifting and positioning device includes a third support frame.
  • the third support frame is divided into two layers.
  • a first bearing platform is provided in the first layer to support the material frame.
  • the first bearing platform A material frame clamping cylinder is installed on one side, and a material frame positioning cylinder is installed on the other side.
  • the material frame positioning cylinder can position the material frame.
  • the material frame clamping cylinder cooperates with the material frame positioning cylinder for centering. The position of the material frame;
  • the second layer is arranged on the top of the first layer, and is provided with a second bearing platform.
  • a material seat positioning cylinder is installed on one side of the second bearing platform, and a material seat clamping cylinder is installed on the other side.
  • the seat positioning cylinder can position the material seat, and the material seat clamping cylinder cooperates with the material seat positioning cylinder to center the position of the material seat;
  • a lifting cylinder is provided at the bottom of the first layer to lift the material frame from the first layer to the second layer; a crystal rod is provided on one side of the top of the second layer A pressing cylinder is used to press down the crystal rod in the material frame.
  • the second layer of the lifting and positioning device is also provided with a crystal ingot positioning cylinder installed on one side of the second carrying platform and a crystal ingot clamp installed on the other side of the second carrying platform.
  • the crystal rod positioning cylinder positions the crystal rod, and the crystal rod clamping cylinder cooperates with the crystal rod positioning cylinder to center the crystal rod.
  • the third support frame in the second layer of the lifting and positioning device is also provided with an electric cylinder for crystal rod positioning.
  • the crystal rod positioning cylinder and the crystal rod clamping cylinder align the crystal rod
  • the crystal rod positioning electric cylinder cooperates with the crystal rod clamping cylinder to push the crystal rod together to perform centering.
  • the lifting positioning device further includes a sliding plate disposed on the top side of the second layer and a sliding plate lifting cylinder connected to the sliding plate.
  • the sliding plate lifting cylinder is used to control the movement of the sliding plate and thereby control the movement of the sliding plate.
  • the material base is composed of a metal base and a resin plate bonded to the surface of the metal base, wherein glue is applied to the surface of the resin plate to bond the crystal rod.
  • an automatic centering method for sticky sticks is provided, using the aforementioned automatic centering equipment for sticky sticks.
  • the automatic centering method for sticky sticks includes the following steps:
  • the first stop cylinder of the measuring device extends, and then pushes the material frame through the guide rod cylinder until the material frame contacts the first stop cylinder and stops pushing;
  • the material frame moves to the rod-gluing stage through the rolling line body, and then the crystal ingot is placed.
  • the second stop cylinder fixes the position of the material frame, and presses down The cylinder presses down the crystal rod in the material frame, and the pre-pressed crystal rod is bonded to the material seat, and then moves to the device to be pulled through the rolling wire body;
  • the ejection cylinder pushes the thrust piece along the guide rail to the first layer of the lifting positioning device;
  • the material frame positioning cylinder of the lifting positioning device first positions the material frame.
  • the material frame clamping cylinder cooperates with the material frame positioning cylinder to center the material frame position, and then lifts the material frame from the first layer to the second level. layer, and then position the material seat through the material seat positioning cylinder.
  • the material seat clamping cylinder cooperates with the material seat positioning cylinder to center the material seat position.
  • the position of the crystal rod is also positioned through the crystal rod positioning cylinder in the second layer.
  • the crystal rod clamping cylinder and the crystal rod positioning electric cylinder cooperate with the crystal rod positioning cylinder to center the crystal rod, and then use the crystal rod to press down.
  • the material frame moves to the next process position through the material frame ejecting cylinder provided on one side of the second carrying platform.
  • a displacement sensor is used to detect whether the material holder is in a preset position. If it is in a preset position, the stick bonding stage is moved to bond the material holder and place the crystal ingot; if it is not in the preset position, the rod gluing stage is moved. If the position is set, continue to adjust the position of the material seat.
  • the embodiment of the present application adopts the above technical solution, and the measuring device cooperates with the rod bonding table and the pre-pressing device to realize the automatic positioning and pre-curing of the crystal rod, thus avoiding the single crystal positioning error caused by manual operation. And the glue overflow flow problem, the error progress is controlled at ⁇ 0.5mm.
  • the setting of the to-be-pulled device adds a buffer station, thereby achieving the purpose of improving work efficiency and increasing production capacity.
  • the lifting and positioning device can directly automatically center the material frame, material holder and crystal rod, and there is a unified standard to avoid errors in the stick position due to manual errors and the inability to enter the next process, or even the stick position. An error occurs.
  • the current staffing situation of the four sticky stick automatic centering devices is: 2 glue scrapers/group; 1 person/2 groups for glue addition and abnormality handling; 1 person/4 groups for discharging materials.
  • the automatic centering mechanism can reduce the corresponding number of workers, that is, reduce the corresponding labor costs and production costs.
  • Figure 1 is a schematic structural diagram of an automatic centering device for stick sticks according to an embodiment of the present application
  • Figure 2 is a schematic structural diagram of a measuring device for sticky stick automatic centering equipment according to an embodiment of the present application
  • Figure 3 is a schematic structural diagram of a preloading device for automatic centering equipment for stick sticks according to an embodiment of the present application
  • Figure 4 is a schematic structural diagram of a pulling device of a sticky stick automatic centering equipment according to an embodiment of the present application
  • Figure 5 is a schematic front structural view of a lifting and positioning device for automatic centering equipment for stick sticks according to an embodiment of the present application
  • Figure 6 is a schematic view of the back structure of a lifting and positioning device for automatic centering equipment for stick sticks according to an embodiment of the present application.
  • an automatic centering device for sticky rods includes a measuring device, a pre-pressure device, a to-be-pulled device and a lifting and positioning device.
  • the measuring device is arranged on one side of the stick-sticking table 29 and is used for positioning and adjusting the positions of the material frame 30 and the material seat 31 .
  • the measuring device is in a parallel position to the stick-gluing stage 29 to facilitate transferring the material frame 30 to the stick-gluing stage 29 .
  • the measuring device can be arranged on the right side of the stick-gluing stage.
  • the pre-pressing device is connected to one side of the rod-gluing stage 29 and is not on the same side as the measuring device.
  • the pre-pressing device is used to press down the crystal rod 28 .
  • pre-pressing devices are connected on both sides of the stick-gluing stage 29 . In the illustrated direction of FIG. 1 , the pre-pressure device is arranged on the left side of the stick-sticking table 29 .
  • the device to be pulled is arranged on one side of the pre-pressing device and not on the same side as the measuring device. After the pre-pressing of the crystal rod 28 is completed, the material frame 30, the material seat 31 and the crystal rod 28 thereon are moved to the device to be pulled.
  • the lifting and positioning device is arranged on one side of the to-be-pulled device and is not on the same side as the measuring device. It is used to center the material frame 30, the material seat 31 in the material frame 30, and the crystal rod 28 connected to the material seat 31 by glue.
  • the measuring device includes a support plate 4, a guide rod cylinder 2 provided on one side of the support plate 4, and a first stop cylinder 3 provided on the opposite side of the guide rod cylinder 2.
  • the guide rod cylinder 2 pushes Material frame 30, the first stopping cylinder 3 prevents the material frame 30 from continuing to advance; when adjusting the position, the material seat 31 is placed in the material frame 30, the material frame 30 is placed on the support plate 4, and the guide rod cylinder 2 pushes the material frame 31, Cooperate with the first stop cylinder 3 to fix the position of the material frame 30 to the preset position, preferably,
  • the number of guide rod cylinders 2 is two, and they are spaced on the same side of the support plate 4. They can push the material frame 30 at the same time so that the material frame 30 will not tilt, which facilitates subsequent glue application and placement of the crystal ingot 28.
  • the measuring device also includes a displacement sensor 1 arranged on the guide rod cylinder 2.
  • the displacement sensor 1 is used to detect whether the material seat 31 is in a preset position.
  • the number of displacement sensors 1 is consistent with the guide rod.
  • the number of cylinder 2 is the same.
  • the material holder 31 If the material holder 31 is at the preset position, move the material frame 30 to the rod-gluing stage 29 and apply glue to the material holder 31 in the material frame 30. After gluing, place the crystal rod 28 on the material holder 31.
  • the material seat 31 If the material seat 31 is not at the preset position, continue to adjust the position of the material frame 30 until the material seat 31 is adjusted to the preset position, and then move the material frame 30 to the stick-gluing stage 29 .
  • the pre-pressure device includes a first support frame 5 provided on the stick-sticking table 29, a pressing cylinder 8 provided on the first support frame 5 and a second stop cylinder 7.
  • the first support frame 5 Supported on both sides of the stick-gluing platform 29 , the pressing down cylinder 8 is provided on the top of the first support frame 5 , and the second stop cylinder 7 is provided on the inner surfaces of both sides of the first support frame 5 .
  • the first support frame 5 is in the shape of " ⁇ ".
  • the pressing down cylinders 8 need to pre-press the crystal rod 28 and are arranged on the cross beam of the first supporting frame 5.
  • the number of pressing down cylinders 8 is 2 and evenly distributed.
  • the pressure exerted on the crystal rod 28 enables the crystal rod 28 to be bonded to the glue more uniformly, thereby avoiding uneven glue coating.
  • the second stop cylinder 7 is symmetrically installed on the inner surface of the two side beams of the first support frame 5 and is used to fix the position of the material frame 30 to prevent the material frame 30 from moving back and forth during pre-pressure, resulting in uneven bonding of the crystal ingot 28 , thus affecting subsequent processes.
  • the second stop cylinder 7 fixes the position of the material frame 30
  • the downward pressure cylinder 8 presses down the crystal ingot 28 in the material frame 30 to pre-press the crystal ingot 28 Bond with the material seat 31.
  • the pre-pressure device also includes linear bearings 6 arranged on both sides of the pressing cylinder 8, which cooperate with the pressing cylinder 8 to press down the crystal ingot 28 to achieve a uniform pressing force. Since a crystal rod weighs about 200 kilograms, when pressing down the crystal rod 28, a relatively large pressure is required, and it needs to be applied evenly, so a linear bearing is provided on both sides of each pressing cylinder 8. 6. Use the downward pressure cylinder 8 to pre-press the crystal rod 28.
  • the to-be-pulled device includes a second support frame 9 provided on one side of the stick stick table 29 and a push-out mechanism provided on the second support frame 9.
  • the push-out mechanism can push the material frame 30 to the lifting positioning device.
  • the second support frame 9 is configured Placed on the left side of the stick-gluing stage 29, the push-out mechanism is installed on the top of the second support frame 9 for carrying and moving the material frame 30, that is, moving the material seat 31 in the material frame 30 and the crystal rod 28 on the material seat 31 .
  • the push-out mechanism includes a push-out cylinder 10, a thrust piece 11 disposed on the side of the push-out cylinder 10 close to the lifting positioning device, and a guide rail 12 disposed at the bottom of the thrust piece 11, wherein the push-out cylinder 10 is connected to the thrust piece on one side close to the lifting positioning device.
  • the number of guide rails 12 is at least one, preferably 2 in this embodiment, which are installed on both sides of the thrust piece 11 respectively.
  • the length is the distance between the preloading device and the lifting positioning platform to ensure that the thrust piece The sliding of 11 is in a stable state, preventing the crystal rod 28 from large position deviation.
  • the ejection cylinder 10 pushes the thrust member 11 along the guide rail 12 to the lifting positioning device.
  • rolling wires are provided on both sides of the stick-gluing stage 29 for moving the material frame 30 on the stick-gluing stage 29. Due to the setting of the push-out mechanism, there is a gap between the stick-gluing stage 29 and the device to be pulled. There is a gap in the line body between them, so a transition line body 32 is provided on the side of the guide rail 12 close to the lifting positioning device. When it is on the thrust member 11 and is ready to enter the lifting positioning device, the transition line body 32 Start and move the material frame 30 to the lifting positioning device.
  • the lifting and positioning device includes a third support frame 13.
  • the third support frame 13 is divided into two layers.
  • a first bearing platform 23 is provided in the first layer to support the material frame 30.
  • the first bearing platform 23 The whole body is rectangular, with a hollow in the middle. The hollow part is equal to or larger than the cross-sectional size of the material frame 30, so that the material frame 30 can move up and down in the lifting and positioning device.
  • a material frame clamping cylinder 16 is installed on one side of the first bearing platform 23, and a material frame positioning cylinder 15 is installed on the other side.
  • the material frame positioning cylinder 15 can position the material frame 30, and the material frame clamping cylinder 16 cooperates with the material frame positioning cylinder. 15 pairs of material frame 30 position.
  • the second layer is arranged on the top of the first layer, and is provided with a second bearing platform 24.
  • the second bearing platform 24 is consistent with the first bearing platform 23, and both adopt a hollow design.
  • the hollow part is equal to or larger than the cross-sectional size of the material frame 30. , to facilitate the material frame 30 to move up and down in the lifting and positioning device;
  • a material seat positioning cylinder 17 is installed on one side of the second bearing platform 24.
  • the material seat positioning cylinder 17 and the material frame positioning cylinder 15 are located on the same side.
  • the material base clamping cylinder 18 is installed on the other side of the second carrying platform 24.
  • the material base clamping cylinder 18 and the material frame clamping cylinder 16 are located on the same side.
  • the material seat positioning cylinder 17 can position the material seat 31, and the material seat clamping cylinder 18 cooperates with the material seat positioning cylinder 17 to center the position of the material seat 31.
  • a lifting cylinder 14 is provided at the bottom of the first layer to lift the material frame 30 from the first layer to the second layer.
  • a crystal rod pressing cylinder 22 is provided on one side of the top of the second layer for pressing down the crystal rod 28 in the material frame 30 .
  • the number of crystal rod pressing cylinders 22 is two, which are respectively arranged on both sides of the top of the second layer to evenly press down the crystal rod 28 so that the crystal rod 28 can be completely bonded to the glue and Adhesion is uniform.
  • a second linear bearing is also provided on both sides of each crystal rod pressing cylinder 22 to cooperate with the crystal rod pressing cylinder 22 to press the crystal rod 28 together. Since the weight of the crystal rod 28 is less than 200 kilograms, Left and right, when pressing it down, a larger pressure and a relatively uniform force are required. The second linear bearing can cooperate with the crystal rod pressing cylinder 22 to uniformly press down the crystal rod 28 .
  • the second layer of the lifting and positioning device is also provided with a crystal ingot positioning cylinder 19 installed on one side of the second carrying platform 24 and a crystal ingot clamping cylinder 20 installed on the other side of the second carrying platform 24.
  • the crystal ingot The positioning cylinder 19 and the material frame positioning cylinder 15 are located on the same side
  • the crystal rod clamping cylinder 20 and the material frame clamping cylinder 16 are located on the same side
  • the positions of the crystal rod positioning cylinder 19 and the crystal rod clamping cylinder 20 are slightly higher than the material seat.
  • the crystal rod positioning cylinder 19 positions the crystal rod 28, and the crystal rod clamping cylinder 20 cooperates with the crystal rod positioning cylinder 19 to center the crystal rod 28.
  • the second layer of the lifting and positioning device is also provided with an electric crystal rod positioning cylinder 21.
  • the crystal rod positioning cylinder 19 and the crystal rod clamping cylinder 20 position and center the crystal rod 28, the crystal rod will The positioning electric cylinder 21 cooperates with the crystal rod clamping cylinder 20 to push the crystal rod 28 for centering. Since the crystal rod 28 is relatively heavy, and the glue has solidified when it is moved to the lifting and positioning device after being glued on the rod-gluing stage 29, at this time, the crystal rod 28 is clamped by a crystal rod clamping cylinder 20. When pushing and positioning, there may be a phenomenon that the crystal rod cannot be pushed in place or even cannot be pushed.
  • the crystal rod positioning electric cylinder 21 needs to cooperate with the crystal rod clamping cylinder 20 to simultaneously push the crystal rod 28 to the preset position.
  • the ingot positioning electric cylinder 21 is installed in the second level position of the third support frame 13 and is located on the opposite side of the slide plate 26 .
  • the lifting and positioning device also includes a sliding plate 26 provided on one side of the top of the second layer and a sliding plate lifting cylinder 27 connected to the sliding plate 26.
  • the sliding plate 26 can at least block the space between the second bearing platform 24 and the top of the third support frame 13 in the second layer.
  • the gap prevents the material frame 30 from moving out of the second layer of the third support frame 13, or prevents the material frame 30 from entering the next process in advance; the slide plate lifting cylinder 27 is used to control the movement of the slide plate 26, and then controls whether the material frame 30 Move to next process.
  • the material frame 30 When the slide plate 26 blocks one side of the second layer, the material frame 30 is stationary. When the slide plate lifting cylinder 27 controls the slide plate 26 to move to the side that does not block the second layer, the material frame 30 is positioned on the side of the second bearing platform 24 The material frame pushes out the cylinder 25 and moves to the next process position.
  • the material frame 30 moves to the stick-sticking table 29 through the rolling line.
  • the material seat 31 in the material frame 30 is glued on the stick-sticking table 29, and then the crystal rod 28 is placed.
  • the material frame 30 moves to the pre-pressing device,
  • the first support frame 5 is at the bottom of the cross beam, the second stop cylinder 7 fixes the position of the material frame 30, and the downward pressure cylinder 8 presses down the crystal rod 28 in the material frame 30, and the pre-pressed crystal rod 28 and
  • the material seat 31 is bonded and then moved to the device to be pulled through the rolling wire body.
  • the ejection cylinder 10 pushes the thrust member 11 along the guide rail 12 to the first layer of the lifting positioning device.
  • the material frame positioning cylinder 15 first positions the material frame 30, the material frame clamping cylinder 16 cooperates with the material frame positioning cylinder 15 to center the material frame 30, and then lifts the material frame 30 from the first layer to
  • the material seat 31 is positioned through the material seat positioning cylinder 17.
  • the material seat clamping cylinder 18 cooperates with the material seat positioning cylinder 17 to center the position of the material seat 31.
  • the crystal ingot positioning cylinder 19 in the second layer is used to position the crystal ingot 28.
  • the crystal ingot clamping cylinder 20 and the crystal ingot positioning electric cylinder 21 cooperate with the crystal ingot positioning cylinder 19 to center the crystal ingot 28, and then use the crystal ingot lowering cylinder 20.
  • the pressure cylinder 22 presses down the crystal rod 28 evenly, so that the crystal rod 28 can be completely bonded to the glue and evenly bonded.
  • the material frame 30 When the slide plate 26 has not moved, the material frame 30 is stationary. When the slide plate lifting cylinder 27 controls the slide plate 26 to move to the side that does not block the second layer, the material frame 30 moves to the next process position through the material frame ejection cylinder 25 provided on one side of the second carrying platform 24 .

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Liquid Crystal (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

The automatic alignment apparatus for bonding a crystal bar comprises: a measuring device for positioning a material box and a material seat and adjusting positions of the material box and the material seat; a pre-pressing device for pressing the crystal bar downwards; a pulling device, wherein the crystal bar is moved to the pulling device after being pre-pressed; and a lifting and positioning device for aligning the material box, the material seat in the material box and the crystal bar connected to the material seat by means of gluing. The measuring device cooperates with a bar bonding table and the pre-pressing device to allow the crystal bar to be automatically positioned, glued and pre-cured, and the problems of positioning errors of single crystal and glue overflow during glue pressing generated by manual operations are avoided.

Description

粘棒自动对中设备及粘棒自动对中方法Stick stick automatic centering equipment and stick stick automatic centering method
本申请要求于2022年03月22日提交中国专利局、申请号为202210283411.0、发明名称为“一种粘棒自动对中设备”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims priority to the Chinese patent application submitted to the China Patent Office on March 22, 2022, with the application number 202210283411.0 and the invention name "An automatic centering device for sticky sticks", the entire content of which is incorporated into this application by reference. middle.
技术领域Technical field
本申请属于单晶粘接后在胶固化前的对中定位技术领域,尤其是涉及一种粘棒自动对中设备及粘棒自动对中方法。The present application belongs to the technical field of centering and positioning after single crystal bonding and before the glue is solidified, and in particular relates to an automatic centering device for stick sticks and an automatic centering method for stick sticks.
背景技术Background technique
随着新能源行业的快速发展,光伏产业的竞争越来越激烈,智能化、安全化、智慧化的工厂是行业发展的必经之路,成本控制,节省人工,安全生产是企业生存之路,现有状态下人工成本、损耗、安全事故影响较大,从而少人化、高效化、安全性是主导趋势,设计一种安全、简单、快捷的工具,提高操作员工作效率,降低人工成本。With the rapid development of the new energy industry, the competition in the photovoltaic industry is becoming increasingly fierce. Intelligent, safe and intelligent factories are the only way for the development of the industry. Cost control, labor saving and safe production are the way for enterprises to survive. , under the current situation, labor costs, losses, and safety accidents have a greater impact. Therefore, fewer people, higher efficiency, and safety are the dominant trends. Design a safe, simple, and fast tool to improve operator efficiency and reduce labor costs. .
现有技术中粘棒对中的具体流程如下:单晶在经过粘接后,通过压胶后流转至预留对中位置,再进入预固化线体,经刮胶工位由线上观察员对晶棒进行校准定位、根据溢胶情况对单晶进行刮胶补胶处理,现有模式下,粘棒机流水线每班配备2名刮胶人员以及1名观察员,1名班长,1名信息录入人员。为解决生产人员工作强度大以及人工对中容易产生误差且标准不能统一的问题,急需发明一种自动对中设备。The specific process of bonding rod centering in the prior art is as follows: after the single crystal is bonded, it is transferred to the reserved centering position through gluing, and then enters the pre-cured wire body, and is inspected by an online observer at the squeegee station. The crystal rod is calibrated and positioned, and the single crystal is scraped and replenished according to the glue overflow situation. Under the current mode, the rod bonding machine assembly line is equipped with 2 glue scrapers, 1 observer, 1 squad leader, and 1 information entry person per shift. personnel. In order to solve the problems of high work intensity of production personnel and the fact that manual alignment is prone to errors and standards cannot be unified, there is an urgent need to invent an automatic alignment equipment.
技术问题technical problem
本申请要解决的问题是提供一种粘棒自动对中设备及粘棒自动对中方法,有效的解决现有技术中人工进行对中,容易产生误差以及每个工作人员的标准不统一的问题,还解决了生产人员工作强度大,且需要人工多,浪费人力资源的问题。The problem to be solved by this application is to provide an automatic centering device and an automatic centering method for stick sticks, which effectively solve the problems in the prior art that manual alignment is prone to errors and the standards of each worker are not uniform. , and also solves the problem of high intensity of work for production personnel and the need for a lot of labor, which is a waste of human resources.
技术解决方案Technical solutions
为解决上述技术问题,本申请采用的技术方案是:In order to solve the above technical problems, the technical solution adopted in this application is:
一方面,提供一种粘棒自动对中设备,包括:On the one hand, an automatic centering device for sticky rods is provided, including:
测量装置,设置在粘棒台的一侧,定位调整料框以及料座的位置;The measuring device is installed on one side of the stick sticking table to position and adjust the position of the material frame and material seat;
预压装置,连接在所述粘棒台的一侧,且不与所述测量装置同侧,用于下压晶棒;A pre-pressing device, connected to one side of the rod-sticking table and not on the same side as the measuring device, is used to press down the crystal rod;
待牵装置,设置在所述预压装置的一侧,且不与所述测量装置同侧,待所述晶棒预压完成后,移动至所述待牵装置; The device to be pulled is arranged on one side of the pre-pressure device and not on the same side as the measuring device. After the pre-pressure of the crystal ingot is completed, it moves to the device to be pulled;
升降定位装置,设置在所述待牵装置的一侧,且不与所述测量装置同侧,用于对中所述料框、所述料框中的所述料座以及所述料座上通过连接的所述晶棒。A lifting positioning device is provided on one side of the to-be-pulled device and is not on the same side as the measuring device, and is used to center the material frame, the material seat in the material frame and the material seat. By connecting the crystal rod.
在一些实施例中,所述测量装置包括支撑板、设置在所述支撑板一侧的导杆气缸以及设置在所述导杆气缸对侧的第一挡停气缸,所述料座放置在所述料框中,所述料框放置在所述支撑板上,所述导杆气缸推动所述料框,配合所述第一挡停气缸固定所述料框位置。In some embodiments, the measuring device includes a support plate, a guide rod cylinder disposed on one side of the support plate, and a first stop cylinder disposed on the opposite side of the guide rod cylinder, and the material holder is placed on the In the material frame, the material frame is placed on the support plate, and the guide rod cylinder pushes the material frame and cooperates with the first stop cylinder to fix the position of the material frame.
在一些实施例中,所述测量装置还包括设置在所述导杆气缸上的位移传感器,检测所述料座是否处于预设位置;In some embodiments, the measuring device further includes a displacement sensor provided on the guide rod cylinder to detect whether the material seat is in a preset position;
若处于预设位置,则移动至所述粘棒台对所述料座进行粘合并放置晶棒;If it is in the preset position, move to the stick-gluing stage to stick the material seat and place the crystal rod;
若未处于预设位置,则继续对其进行位置调整。If it is not at the preset position, continue to adjust its position.
在一些实施例中,所述预压装置包括设置在所述粘棒台上的第一支撑架、设置在所述第一支撑架上的下压气缸以及第二挡停气缸,所述第一支撑架支设在所述粘棒台的两侧,所述下压气缸设置在所述第一支撑架的顶部,所述第二挡停气缸设置在所述第一支撑架两侧的内表面;当所述料框移动至所述第一支撑架底部时,所述第二挡停气缸固定所述料框位置,所述下压气缸下压所述料框中的所述晶棒。In some embodiments, the pre-pressure device includes a first support frame provided on the stick sticking table, a pressing cylinder and a second stop cylinder provided on the first support frame, and the first Support frames are supported on both sides of the stick-gluing platform, the pressing down cylinder is provided on the top of the first support frame, and the second stop cylinder is provided on the inner surfaces of both sides of the first support frame. ; When the material frame moves to the bottom of the first support frame, the second stop cylinder fixes the position of the material frame, and the pressing cylinder presses down the crystal rod in the material frame.
在一些实施例中,所述预压装置还包括设置在所述下压气缸两侧的直线轴承,配合所述下压气缸对所述晶棒进行下压,均匀下压压力。In some embodiments, the pre-pressure device further includes linear bearings disposed on both sides of the press-down cylinder, which cooperate with the press-down cylinder to press down the crystal ingot with a uniform pressing force.
在一些实施例中,所述待牵装置包括设置在所述粘棒台一侧的第二支撑架以及设置在所述第二支撑架上的推出机构,所述推出机构可将所述料框推至所述升降定位装置中。In some embodiments, the to-be-pulled device includes a second support frame provided on one side of the stick-sticking table and a push-out mechanism provided on the second support frame. The push-out mechanism can push the material frame Push it into the lifting positioning device.
在一些实施例中,所述推出机构包括推出气缸、设置在所述推出气缸靠近所述升降定位装置一侧的止推件以及设置在所述止推件底部的导轨,当所述料框移动至所述止推件上时,所述推出气缸沿所述导轨推动所述止推件至升降定位装置中。In some embodiments, the push-out mechanism includes a push-out cylinder, a thrust piece disposed on the side of the push-out cylinder close to the lifting positioning device, and a guide rail disposed at the bottom of the thrust piece. When the material frame moves When it reaches the thrust piece, the push-out cylinder pushes the thrust piece along the guide rail to the lifting positioning device.
在一些实施例中,所述升降定位装置包括第三支撑架,所述第三支撑架分为两层,第一层中设置支撑所述料框的第一承载台,所述第一承载台的一侧安装有料框夹紧气缸,另一侧安装有料框定位气缸,所述料框定位气缸可对所述料框进行定位,所述料框夹紧气缸配合所述料框定位气缸对中所述料框位置;In some embodiments, the lifting and positioning device includes a third support frame. The third support frame is divided into two layers. A first bearing platform is provided in the first layer to support the material frame. The first bearing platform A material frame clamping cylinder is installed on one side, and a material frame positioning cylinder is installed on the other side. The material frame positioning cylinder can position the material frame. The material frame clamping cylinder cooperates with the material frame positioning cylinder for centering. The position of the material frame;
第二层设置在所述第一层的顶部,并设置有第二承载台,在所述第二承载台的一侧安装料座定位气缸,另一侧安装料座夹紧气缸,所述料座定位气缸可对所述料座进行定位,所述料座夹紧气缸配合所述料座定位气缸对中所述料座位置;The second layer is arranged on the top of the first layer, and is provided with a second bearing platform. A material seat positioning cylinder is installed on one side of the second bearing platform, and a material seat clamping cylinder is installed on the other side. The seat positioning cylinder can position the material seat, and the material seat clamping cylinder cooperates with the material seat positioning cylinder to center the position of the material seat;
在所述第一层的底部设置有一顶升气缸,可将所述料框从所述第一层顶升至所述第二层;在所述第二层的顶部的一侧设置有一晶棒下压气缸,用于下压所述料框中的所述晶棒。 A lifting cylinder is provided at the bottom of the first layer to lift the material frame from the first layer to the second layer; a crystal rod is provided on one side of the top of the second layer A pressing cylinder is used to press down the crystal rod in the material frame.
在一些实施例中,所述升降定位装置的第二层中还设有一安装在所述第二承载台一侧的晶棒定位气缸和安装在所述第二承载台另一侧的晶棒夹紧气缸,所述晶棒定位气缸定位所述晶棒位置,所述晶棒夹紧气缸配合所述晶棒定位气缸对中所述晶棒。In some embodiments, the second layer of the lifting and positioning device is also provided with a crystal ingot positioning cylinder installed on one side of the second carrying platform and a crystal ingot clamp installed on the other side of the second carrying platform. The crystal rod positioning cylinder positions the crystal rod, and the crystal rod clamping cylinder cooperates with the crystal rod positioning cylinder to center the crystal rod.
在一些实施例中,所述升降定位装置第二层中的所述第三支撑架上还设有一晶棒定位电动气缸,当所述晶棒定位气缸和所述晶棒夹紧气缸对晶棒进行定位对中时,所述晶棒定位电动气缸配合所述晶棒夹紧气缸一同推动所述晶棒,进行对中。In some embodiments, the third support frame in the second layer of the lifting and positioning device is also provided with an electric cylinder for crystal rod positioning. When the crystal rod positioning cylinder and the crystal rod clamping cylinder align the crystal rod When positioning and centering, the crystal rod positioning electric cylinder cooperates with the crystal rod clamping cylinder to push the crystal rod together to perform centering.
在一些实施例中,所述升降定位装置还包括设置在所述第二层顶部一侧的滑板以及与滑板连接的滑板上升气缸,所述滑板上升气缸用于控制所述滑板移动,进而控制所述料框是否移动至下一工序;当所述滑板遮挡所述第二层的一侧时,所述料框静止,当所述滑板移动至不遮挡所述第二层的一侧时,所述料框通过设置在所述第二承载台一侧的料框推出气缸移动至下一工序位置。In some embodiments, the lifting positioning device further includes a sliding plate disposed on the top side of the second layer and a sliding plate lifting cylinder connected to the sliding plate. The sliding plate lifting cylinder is used to control the movement of the sliding plate and thereby control the movement of the sliding plate. Whether the material frame moves to the next process; when the slide plate blocks one side of the second layer, the material frame is stationary; when the slide plate moves to a side that does not block the second layer, the material frame The material frame is moved to the next process position through the material frame ejection cylinder provided on one side of the second bearing platform.
在一些实施例中,所述料座由金属底座以及粘接在所述金属底座表面的树脂板组成,其中,在所述树脂板表面涂胶,粘接所述晶棒。In some embodiments, the material base is composed of a metal base and a resin plate bonded to the surface of the metal base, wherein glue is applied to the surface of the resin plate to bond the crystal rod.
另一方面,提供一种粘棒自动对中方法,采用前述的粘棒自动对中设备,所述粘棒自动对中方法包括如下步骤:On the other hand, an automatic centering method for sticky sticks is provided, using the aforementioned automatic centering equipment for sticky sticks. The automatic centering method for sticky sticks includes the following steps:
测量装置的第一挡停气缸伸出,随后通过导杆气缸推动料框,推至料框接触第一挡停气缸,停止推动;The first stop cylinder of the measuring device extends, and then pushes the material frame through the guide rod cylinder until the material frame contacts the first stop cylinder and stops pushing;
料框通过滚动线体移动至粘棒台,随后放置晶棒,当料框移动至预压装置中的第一支撑架横梁处的底部时,第二挡停气缸固定料框的位置,下压气缸下压料框中的晶棒,预压晶棒与料座进行粘接,随后通过滚动线体移动至待牵装置上;The material frame moves to the rod-gluing stage through the rolling line body, and then the crystal ingot is placed. When the material frame moves to the bottom of the first support frame beam in the pre-pressure device, the second stop cylinder fixes the position of the material frame, and presses down The cylinder presses down the crystal rod in the material frame, and the pre-pressed crystal rod is bonded to the material seat, and then moves to the device to be pulled through the rolling wire body;
当料框移动至待牵装置的止推件上时,推出气缸沿导轨推动止推件至升降定位装置的第一层中;When the material frame moves to the thrust piece of the to-be-pulled device, the ejection cylinder pushes the thrust piece along the guide rail to the first layer of the lifting positioning device;
在第一层中,升降定位装置的料框定位气缸先对料框进行定位,料框夹紧气缸配合料框定位气缸对中料框位置,然后将料框从第一层顶升至第二层,通过料座定位气缸再对料座进行定位,料座夹紧气缸配合料座定位气缸对中料座位置。In the first layer, the material frame positioning cylinder of the lifting positioning device first positions the material frame. The material frame clamping cylinder cooperates with the material frame positioning cylinder to center the material frame position, and then lifts the material frame from the first layer to the second level. layer, and then position the material seat through the material seat positioning cylinder. The material seat clamping cylinder cooperates with the material seat positioning cylinder to center the material seat position.
在一些实施例中,还通过第二层中的晶棒定位气缸定位晶棒的位置,晶棒夹紧气缸和晶棒定位电动气缸配合晶棒定位气缸对中晶棒,再使用晶棒下压气缸均匀下压晶棒,使晶棒能够与胶水完全粘接并粘接均匀。In some embodiments, the position of the crystal rod is also positioned through the crystal rod positioning cylinder in the second layer. The crystal rod clamping cylinder and the crystal rod positioning electric cylinder cooperate with the crystal rod positioning cylinder to center the crystal rod, and then use the crystal rod to press down. The cylinder presses down the crystal rod evenly so that the crystal rod can be completely bonded to the glue and evenly bonded.
在一些实施例中,当滑板上升气缸控制滑板移动至不遮挡第二层的一侧时,料框通过设置在第二承载台一侧的料框推出气缸移动至下一工序位置。 In some embodiments, when the sliding plate lifting cylinder controls the sliding plate to move to the side that does not block the second layer, the material frame moves to the next process position through the material frame ejecting cylinder provided on one side of the second carrying platform.
在一些实施例中,通过位移传感器检测所述料座是否处于预设位置,若处于预设位置,则移动所述粘棒台对所述料座进行粘合并放置晶棒;若未处于预设位置,则继续对所述料座进行位置调整。In some embodiments, a displacement sensor is used to detect whether the material holder is in a preset position. If it is in a preset position, the stick bonding stage is moved to bond the material holder and place the crystal ingot; if it is not in the preset position, the rod gluing stage is moved. If the position is set, continue to adjust the position of the material seat.
有益效果beneficial effects
相较于现有技术,本申请实施例由于采用上述技术方案,测量装置配合粘棒台和预压装置,能够实现晶棒自动定位压胶并进行预固化,避免人工操作产生的单晶定位误差及压胶溢胶流量问题,误差进度控制在±0.5mm。Compared with the existing technology, the embodiment of the present application adopts the above technical solution, and the measuring device cooperates with the rod bonding table and the pre-pressing device to realize the automatic positioning and pre-curing of the crystal rod, thus avoiding the single crystal positioning error caused by manual operation. And the glue overflow flow problem, the error progress is controlled at ±0.5mm.
采用上述技术方案,待牵装置的设置相较于现有技术中,增加一个缓存工位,达到提高工作效率并增加产能的目的。Using the above technical solution, compared with the existing technology, the setting of the to-be-pulled device adds a buffer station, thereby achieving the purpose of improving work efficiency and increasing production capacity.
采用上述技术方案,升降定位装置能够直接对料框、料座以及晶棒进行自动对中,且有统一标准,避免因人工误差而导致粘棒位置产生误差无法进入下一工序,甚至粘棒位置错误的现象出现。目前四台粘棒自动对中装置的人员配置情况为:刮胶人员2名/组;加胶及异常处理1人/2组;出料人员1人/4组。自动对中机构能够减少相应的工人人员,即减少相应的人工成本、生产成本。Using the above technical solution, the lifting and positioning device can directly automatically center the material frame, material holder and crystal rod, and there is a unified standard to avoid errors in the stick position due to manual errors and the inability to enter the next process, or even the stick position. An error occurs. The current staffing situation of the four sticky stick automatic centering devices is: 2 glue scrapers/group; 1 person/2 groups for glue addition and abnormality handling; 1 person/4 groups for discharging materials. The automatic centering mechanism can reduce the corresponding number of workers, that is, reduce the corresponding labor costs and production costs.
附图说明Description of the drawings
图1是本申请实施例一种粘棒自动对中设备结构示意图;Figure 1 is a schematic structural diagram of an automatic centering device for stick sticks according to an embodiment of the present application;
图2是本申请实施例一种粘棒自动对中设备测量装置结构示意图;Figure 2 is a schematic structural diagram of a measuring device for sticky stick automatic centering equipment according to an embodiment of the present application;
图3是本申请实施例一种粘棒自动对中设备预压装置结构示意图;Figure 3 is a schematic structural diagram of a preloading device for automatic centering equipment for stick sticks according to an embodiment of the present application;
图4本申请实施例一种粘棒自动对中设备待牵装置结构示意图;Figure 4 is a schematic structural diagram of a pulling device of a sticky stick automatic centering equipment according to an embodiment of the present application;
图5是本申请实施例一种粘棒自动对中设备升降定位装置正面结构示意图;Figure 5 is a schematic front structural view of a lifting and positioning device for automatic centering equipment for stick sticks according to an embodiment of the present application;
图6是本申请实施例一种粘棒自动对中设备升降定位装置背面结构示意图。Figure 6 is a schematic view of the back structure of a lifting and positioning device for automatic centering equipment for stick sticks according to an embodiment of the present application.
图中:
1、位移传感器             2、导杆气缸            3、第一挡停气缸
4、支撑板                 5、第一支撑架          6、直线轴承
7、第二挡停气缸           8、下压气缸            9、第二支撑架
10、推出气缸              11、止推件             12、导轨
13、第三支撑架            14、顶升气缸           15、料框定位气缸
16、料框夹紧气缸          17、料座定位气缸       18、料座夹紧气缸
19、晶棒定位气缸          20、晶棒夹紧气缸       21、晶棒定位电动气缸
22、晶棒下压气缸       23、第一承载台         24、第二承载台
25、料框推出气缸          26、滑板               27、滑板上升气缸
28、晶棒                  29、粘棒台             30、料框
31、料座                  32、过渡线体
In the picture:
1. Displacement sensor 2. Guide rod cylinder 3. First gear stop cylinder
4. Support plate 5. First support frame 6. Linear bearing
7. Second stop cylinder 8. Pressure down cylinder 9. Second support frame
10. Push-out cylinder 11. Thrust member 12. Guide rail
13. Third support frame 14. Lifting cylinder 15. Material frame positioning cylinder
16. Material frame clamping cylinder 17. Material base positioning cylinder 18. Material base clamping cylinder
19. Crystal rod positioning cylinder 20. Crystal rod clamping cylinder 21. Crystal rod positioning electric cylinder
22. Crystal rod pressing cylinder 23. First bearing platform 24. Second bearing platform
25. Material frame pushing cylinder 26. Slide board 27. Slide board rising cylinder
28. Crystal rod 29. Rod sticking table 30. Material frame
31. Material holder 32. Transition line body
具体实施方式Detailed ways
下面结合实施例和附图对本申请作进一步说明:The present application will be further described below in conjunction with the embodiments and drawings:
在本申请实施例的描述中,需要理解的是,术语“顶部”、“底部”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“设置”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本申请中的具体含义。In the description of the embodiments of the present application, it should be understood that the orientation or positional relationship indicated by the terms "top", "bottom", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying The description does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore is not to be construed as a limitation on the present application. In the description of this application, it should be noted that, unless otherwise clearly stated and limited, the terms "set" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection. Ground connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood through specific circumstances.
如图1一种粘棒自动对中设备结构示意图所示,一种粘棒自动对中设备,包括测量装置、预压装置、待牵装置以及升降定位装置。As shown in Figure 1, a schematic structural diagram of an automatic centering device for sticky rods, an automatic centering device for sticky rods includes a measuring device, a pre-pressure device, a to-be-pulled device and a lifting and positioning device.
测量装置设置在粘棒台29的一侧,用于定位调整料框30以及料座31的位置。可选地,测量装置与粘棒台29处于平行位置,便于将料框30传送至粘棒台29。在图1的图示方位中,测量装置可以设置在粘棒台的右侧。The measuring device is arranged on one side of the stick-sticking table 29 and is used for positioning and adjusting the positions of the material frame 30 and the material seat 31 . Optionally, the measuring device is in a parallel position to the stick-gluing stage 29 to facilitate transferring the material frame 30 to the stick-gluing stage 29 . In the orientation shown in Figure 1, the measuring device can be arranged on the right side of the stick-gluing stage.
预压装置连接在粘棒台29的一侧,且不与测量装置同侧,预压装置用于下压晶棒28。可选地,预压装置连接在粘棒台29的两侧。在图1的图示方向中,预压装置设置在粘棒台29的左侧。The pre-pressing device is connected to one side of the rod-gluing stage 29 and is not on the same side as the measuring device. The pre-pressing device is used to press down the crystal rod 28 . Optionally, pre-pressing devices are connected on both sides of the stick-gluing stage 29 . In the illustrated direction of FIG. 1 , the pre-pressure device is arranged on the left side of the stick-sticking table 29 .
待牵装置设置在预压装置的一侧,且不与测量装置同侧,待晶棒28预压完成后,料框30、料座31以及其上的晶棒28被移动至待牵装置。The device to be pulled is arranged on one side of the pre-pressing device and not on the same side as the measuring device. After the pre-pressing of the crystal rod 28 is completed, the material frame 30, the material seat 31 and the crystal rod 28 thereon are moved to the device to be pulled.
升降定位装置设置在待牵装置的一侧,且不与测量装置同侧,用于对中料框30、料框30中的料座31以及料座31上通过涂胶连接的晶棒28。The lifting and positioning device is arranged on one side of the to-be-pulled device and is not on the same side as the measuring device. It is used to center the material frame 30, the material seat 31 in the material frame 30, and the crystal rod 28 connected to the material seat 31 by glue.
如图2所示,具体地,测量装置包括支撑板4、设置在支撑板4一侧的导杆气缸2以及设置在导杆气缸2对侧的第一挡停气缸3,导杆气缸2推动料框30,第一挡停气缸3阻止料框30继续前进;调整位置时,料座31放置在料框30中,料框30放置在支撑板4上,导杆气缸2推动料框31,配合第一挡停气缸3将料框30位置固定至预设位置,优选地, 导杆气缸2的个数为两个,间隔设置在支撑板4的同侧,可以同时推动料框30,使得料框30不会产生倾斜,便于后续的涂胶以及放置晶棒28。As shown in Figure 2, specifically, the measuring device includes a support plate 4, a guide rod cylinder 2 provided on one side of the support plate 4, and a first stop cylinder 3 provided on the opposite side of the guide rod cylinder 2. The guide rod cylinder 2 pushes Material frame 30, the first stopping cylinder 3 prevents the material frame 30 from continuing to advance; when adjusting the position, the material seat 31 is placed in the material frame 30, the material frame 30 is placed on the support plate 4, and the guide rod cylinder 2 pushes the material frame 31, Cooperate with the first stop cylinder 3 to fix the position of the material frame 30 to the preset position, preferably, The number of guide rod cylinders 2 is two, and they are spaced on the same side of the support plate 4. They can push the material frame 30 at the same time so that the material frame 30 will not tilt, which facilitates subsequent glue application and placement of the crystal ingot 28.
一些可行的实施例中,测量装置还包括设置在导杆气缸2上的位移传感器1,位移传感器1用于检测料座31是否处于预设位置,优选地,位移传感器1的个数与导杆气缸2的个数一致。In some feasible embodiments, the measuring device also includes a displacement sensor 1 arranged on the guide rod cylinder 2. The displacement sensor 1 is used to detect whether the material seat 31 is in a preset position. Preferably, the number of displacement sensors 1 is consistent with the guide rod. The number of cylinder 2 is the same.
若料座31处于预设位置,则将料框30移动至粘棒台29,并对料框30中的料座31进行涂胶,涂胶后在料座31上放置晶棒28。If the material holder 31 is at the preset position, move the material frame 30 to the rod-gluing stage 29 and apply glue to the material holder 31 in the material frame 30. After gluing, place the crystal rod 28 on the material holder 31.
若料座31未处于预设位置,则继续对料框30进行位置调整,直至将料座31调整至预设位置,然后再将料框30移动至粘棒台29上。If the material seat 31 is not at the preset position, continue to adjust the position of the material frame 30 until the material seat 31 is adjusted to the preset position, and then move the material frame 30 to the stick-gluing stage 29 .
由于现有技术中切割硅片均采用倒切的方式,即料座31在上,晶棒28在下,而普通料座使用金属材质,若直接在金属底座上进行粘棒,一则粘接不牢固,二则在切割时容易损坏金属底座,增加生产成本;本申请实施例中,在金属底座上还粘接一层树脂板,在树脂板上粘接晶棒28,既能粘接牢固,又能在切割时保护金属底座,树脂板相较于金属底座成本低,可以作为一次性部件使用。Since in the prior art, silicon wafers are cut using an inverted cutting method, that is, the material holder 31 is on the top and the crystal rod 28 is on the bottom, and the ordinary material holder is made of metal, if the rod is directly bonded on the metal base, the bonding will not be possible. Secondly, it is easy to damage the metal base during cutting, which increases production costs; in the embodiment of this application, a layer of resin board is also bonded to the metal base, and the crystal rod 28 is bonded to the resin board, which can not only ensure firm bonding, but also increase the production cost. It can also protect the metal base during cutting. The resin plate is lower in cost than the metal base and can be used as a disposable part.
如图3所示,预压装置包括设置在粘棒台29上的第一支撑架5、设置在第一支撑架5上的下压气缸8以及第二挡停气缸7,第一支撑架5支设在粘棒台29的两侧,下压气缸8设置在第一支撑架5的顶部,第二挡停气缸7设置在第一支撑架5两侧的内表面。As shown in Figure 3, the pre-pressure device includes a first support frame 5 provided on the stick-sticking table 29, a pressing cylinder 8 provided on the first support frame 5 and a second stop cylinder 7. The first support frame 5 Supported on both sides of the stick-gluing platform 29 , the pressing down cylinder 8 is provided on the top of the first support frame 5 , and the second stop cylinder 7 is provided on the inner surfaces of both sides of the first support frame 5 .
第一支撑架5成“冂”字型,下压气缸8由于需要预压晶棒28,设置在第一支撑架5的横梁上,优选地,下压气缸8的个数为2个,均匀对晶棒28施加的压力,使得晶棒28能够更均匀地与胶水粘接,避免发生涂胶不均的情况。第二挡停气缸7对称安装在第一支撑架5的两个侧梁内表面,用于固定料框30的位置,防止在预压时料框30来回移动,导致晶棒28粘接不均匀,从而影响后续工序的情况发生。The first support frame 5 is in the shape of "冂". The pressing down cylinders 8 need to pre-press the crystal rod 28 and are arranged on the cross beam of the first supporting frame 5. Preferably, the number of pressing down cylinders 8 is 2 and evenly distributed. The pressure exerted on the crystal rod 28 enables the crystal rod 28 to be bonded to the glue more uniformly, thereby avoiding uneven glue coating. The second stop cylinder 7 is symmetrically installed on the inner surface of the two side beams of the first support frame 5 and is used to fix the position of the material frame 30 to prevent the material frame 30 from moving back and forth during pre-pressure, resulting in uneven bonding of the crystal ingot 28 , thus affecting subsequent processes.
当料框30移动至第一支撑架5横梁处的底部时,第二挡停气缸7固定料框30的位置,下压气缸8下压料框30中的晶棒28,预压晶棒28与料座31进行粘接。When the material frame 30 moves to the bottom of the crossbeam of the first support frame 5 , the second stop cylinder 7 fixes the position of the material frame 30 , and the downward pressure cylinder 8 presses down the crystal ingot 28 in the material frame 30 to pre-press the crystal ingot 28 Bond with the material seat 31.
一些可行的实施例中,预压装置还包括设置在下压气缸8两侧的直线轴承6,配合下压气缸8对晶棒28进行下压,均匀下压压力。因一根晶棒大约有200公斤左右,所以对晶棒28进行下压时,需要比较大的压力,且需要均匀地对其施加,所以在每一个下压气缸8两侧分别设置一直线轴承6,配合下压气缸8对晶棒28进行预压。In some feasible embodiments, the pre-pressure device also includes linear bearings 6 arranged on both sides of the pressing cylinder 8, which cooperate with the pressing cylinder 8 to press down the crystal ingot 28 to achieve a uniform pressing force. Since a crystal rod weighs about 200 kilograms, when pressing down the crystal rod 28, a relatively large pressure is required, and it needs to be applied evenly, so a linear bearing is provided on both sides of each pressing cylinder 8. 6. Use the downward pressure cylinder 8 to pre-press the crystal rod 28.
如图4所示,待牵装置包括设置在粘棒台29一侧的第二支撑架9以及设置在第二支撑架9上的推出机构,推出机构可将料框30推至升降定位装置中。优选地,第二支撑架9设 置在粘棒台29的左侧,推出机构安装在第二支撑架9的顶部,用于承载并移动料框30,即移动料框30中的料座31以及料座31上的晶棒28。As shown in Figure 4, the to-be-pulled device includes a second support frame 9 provided on one side of the stick stick table 29 and a push-out mechanism provided on the second support frame 9. The push-out mechanism can push the material frame 30 to the lifting positioning device. . Preferably, the second support frame 9 is configured Placed on the left side of the stick-gluing stage 29, the push-out mechanism is installed on the top of the second support frame 9 for carrying and moving the material frame 30, that is, moving the material seat 31 in the material frame 30 and the crystal rod 28 on the material seat 31 .
推出机构包括推出气缸10、设置在推出气缸10靠近升降定位装置一侧的止推件11以及设置在止推件11底部的导轨12,其中,推出气缸10靠近升降定位装置的一侧连接止推件11,导轨12的个数至少为一个,本实施例中优选为2个,分别安装在止推件11的两侧,长度为预压装置到升降定位平台之间的距离,确保止推件11的滑动处于平稳状态,防止晶棒28发生较大的位置偏移。The push-out mechanism includes a push-out cylinder 10, a thrust piece 11 disposed on the side of the push-out cylinder 10 close to the lifting positioning device, and a guide rail 12 disposed at the bottom of the thrust piece 11, wherein the push-out cylinder 10 is connected to the thrust piece on one side close to the lifting positioning device. 11, the number of guide rails 12 is at least one, preferably 2 in this embodiment, which are installed on both sides of the thrust piece 11 respectively. The length is the distance between the preloading device and the lifting positioning platform to ensure that the thrust piece The sliding of 11 is in a stable state, preventing the crystal rod 28 from large position deviation.
当料框30移动至止推件11上时,推出气缸10沿导轨12推动止推件11至升降定位装置中。When the material frame 30 moves to the thrust member 11, the ejection cylinder 10 pushes the thrust member 11 along the guide rail 12 to the lifting positioning device.
在一些可行的实施例中,粘棒台29的两侧设置有滚动线体,用于移动处于粘棒台29上的料框30,因推出机构的设置,在粘棒台29与待牵装置之间的线体有一段空缺的部分,所以在导轨12靠近升降定位装置的一侧设置有一过渡线体32,当位于止推件11上且已经准备进入升降定位装置中时,过渡线体32启动,将料框30移动至升降定位装置中。In some feasible embodiments, rolling wires are provided on both sides of the stick-gluing stage 29 for moving the material frame 30 on the stick-gluing stage 29. Due to the setting of the push-out mechanism, there is a gap between the stick-gluing stage 29 and the device to be pulled. There is a gap in the line body between them, so a transition line body 32 is provided on the side of the guide rail 12 close to the lifting positioning device. When it is on the thrust member 11 and is ready to enter the lifting positioning device, the transition line body 32 Start and move the material frame 30 to the lifting positioning device.
如图5和图6所示,升降定位装置包括第三支撑架13,第三支撑架13分为两层,第一层中设置支撑料框30的第一承载台23,第一承载台23整体呈矩形,中间为镂空设置,镂空部分等于或大于料框30的横截面大小,便于料框30在升降定位装置中进行上下移动。As shown in Figures 5 and 6, the lifting and positioning device includes a third support frame 13. The third support frame 13 is divided into two layers. A first bearing platform 23 is provided in the first layer to support the material frame 30. The first bearing platform 23 The whole body is rectangular, with a hollow in the middle. The hollow part is equal to or larger than the cross-sectional size of the material frame 30, so that the material frame 30 can move up and down in the lifting and positioning device.
第一承载台23的一侧安装有料框夹紧气缸16,另一侧安装有料框定位气缸15,料框定位气缸15可对料框30进行定位,料框夹紧气缸16配合料框定位气缸15对中料框30位置。A material frame clamping cylinder 16 is installed on one side of the first bearing platform 23, and a material frame positioning cylinder 15 is installed on the other side. The material frame positioning cylinder 15 can position the material frame 30, and the material frame clamping cylinder 16 cooperates with the material frame positioning cylinder. 15 pairs of material frame 30 position.
第二层设置在第一层的顶部,并设置有第二承载台24,第二承载台24与第一承载台23一致,均采用镂空设计,镂空部分等于或大于料框30的横截面大小,便于料框30在升降定位装置中进行上下移动;The second layer is arranged on the top of the first layer, and is provided with a second bearing platform 24. The second bearing platform 24 is consistent with the first bearing platform 23, and both adopt a hollow design. The hollow part is equal to or larger than the cross-sectional size of the material frame 30. , to facilitate the material frame 30 to move up and down in the lifting and positioning device;
在第二承载台24的一侧安装料座定位气缸17,优选地,料座定位气缸17与料框定位气缸15位于同一侧。在第二承载台24的另一侧安装料座夹紧气缸18,优选地,料座夹紧气缸18与料框夹紧气缸16位于同一侧。料座定位气缸17可对料座31进行定位,料座夹紧气缸18配合料座定位气缸17对中料座31位置。A material seat positioning cylinder 17 is installed on one side of the second bearing platform 24. Preferably, the material seat positioning cylinder 17 and the material frame positioning cylinder 15 are located on the same side. The material base clamping cylinder 18 is installed on the other side of the second carrying platform 24. Preferably, the material base clamping cylinder 18 and the material frame clamping cylinder 16 are located on the same side. The material seat positioning cylinder 17 can position the material seat 31, and the material seat clamping cylinder 18 cooperates with the material seat positioning cylinder 17 to center the position of the material seat 31.
在第一层的底部设置有一顶升气缸14,可将料框30从第一层顶升至第二层。在第二层的顶部的一侧设置有一晶棒下压气缸22,用于下压料框30中的晶棒28。A lifting cylinder 14 is provided at the bottom of the first layer to lift the material frame 30 from the first layer to the second layer. A crystal rod pressing cylinder 22 is provided on one side of the top of the second layer for pressing down the crystal rod 28 in the material frame 30 .
一些可行的实施例中,晶棒下压气缸22的个数为2个,分别设置在第二层顶部的两侧,以均匀下压晶棒28,使晶棒28能够与胶水完全粘接并粘接均匀。 In some feasible embodiments, the number of crystal rod pressing cylinders 22 is two, which are respectively arranged on both sides of the top of the second layer to evenly press down the crystal rod 28 so that the crystal rod 28 can be completely bonded to the glue and Adhesion is uniform.
一些可行的实施例中,在每个晶棒下压气缸22的两侧还设置一第二直线轴承,配合晶棒下压气缸22一起下压晶棒28,由于晶棒28的重量在200公斤左右,对其进行下压时,需要较大的压力以及较为均匀的力,第二直线轴承能够配合晶棒下压气缸22对晶棒28进行均匀下压。In some feasible embodiments, a second linear bearing is also provided on both sides of each crystal rod pressing cylinder 22 to cooperate with the crystal rod pressing cylinder 22 to press the crystal rod 28 together. Since the weight of the crystal rod 28 is less than 200 kilograms, Left and right, when pressing it down, a larger pressure and a relatively uniform force are required. The second linear bearing can cooperate with the crystal rod pressing cylinder 22 to uniformly press down the crystal rod 28 .
升降定位装置的第二层中还设有一安装在第二承载台24一侧的晶棒定位气缸19和安装在第二承载台24另一侧的晶棒夹紧气缸20,优选地,晶棒定位气缸19与料框定位气缸15位于同侧,晶棒夹紧气缸20与料框夹紧气缸16位于同侧,且晶棒定位气缸19与晶棒夹紧气缸20的位置略高于料座定位气缸17和料座夹紧气缸18。The second layer of the lifting and positioning device is also provided with a crystal ingot positioning cylinder 19 installed on one side of the second carrying platform 24 and a crystal ingot clamping cylinder 20 installed on the other side of the second carrying platform 24. Preferably, the crystal ingot The positioning cylinder 19 and the material frame positioning cylinder 15 are located on the same side, the crystal rod clamping cylinder 20 and the material frame clamping cylinder 16 are located on the same side, and the positions of the crystal rod positioning cylinder 19 and the crystal rod clamping cylinder 20 are slightly higher than the material seat. Positioning cylinder 17 and material base clamping cylinder 18.
晶棒定位气缸19定位晶棒28的位置,晶棒夹紧气缸20配合晶棒定位气缸19对中晶棒28。The crystal rod positioning cylinder 19 positions the crystal rod 28, and the crystal rod clamping cylinder 20 cooperates with the crystal rod positioning cylinder 19 to center the crystal rod 28.
一些可行的实施例中,升降定位装置的第二层中还设有一晶棒定位电动气缸21,当晶棒定位气缸19和晶棒夹紧气缸20对晶棒28进行定位对中时,晶棒定位电动气缸21配合晶棒夹紧气缸20一同推动晶棒28,进行对中。由于晶棒28较重,且在粘棒台29上进行涂胶后在移动至升降定位装置中时,胶水已经出现固化的现象,此时再通过一个晶棒夹紧气缸20对晶棒28进行推动定位时,可能会存在推不到位甚至推不动的现象,此时需要晶棒定位电动气缸21配合晶棒夹紧气缸20同时对晶棒28推动至预设位置。优选地,晶棒定位电动气缸21安装在第三支撑架13的第二层位置中,并且位于滑板26的对侧。In some feasible embodiments, the second layer of the lifting and positioning device is also provided with an electric crystal rod positioning cylinder 21. When the crystal rod positioning cylinder 19 and the crystal rod clamping cylinder 20 position and center the crystal rod 28, the crystal rod will The positioning electric cylinder 21 cooperates with the crystal rod clamping cylinder 20 to push the crystal rod 28 for centering. Since the crystal rod 28 is relatively heavy, and the glue has solidified when it is moved to the lifting and positioning device after being glued on the rod-gluing stage 29, at this time, the crystal rod 28 is clamped by a crystal rod clamping cylinder 20. When pushing and positioning, there may be a phenomenon that the crystal rod cannot be pushed in place or even cannot be pushed. In this case, the crystal rod positioning electric cylinder 21 needs to cooperate with the crystal rod clamping cylinder 20 to simultaneously push the crystal rod 28 to the preset position. Preferably, the ingot positioning electric cylinder 21 is installed in the second level position of the third support frame 13 and is located on the opposite side of the slide plate 26 .
升降定位装置还包括设置在第二层顶部一侧的滑板26以及与滑板26连接的滑板上升气缸27,滑板26至少能够遮挡第二层中第二承载台24与第三支撑架13顶部之间的空隙,阻挡料框30移动出第三支撑架13的第二层外,或者是防止料框30提前进入下一工序中;滑板上升气缸27用于控制滑板26移动,进而控制料框30是否移动至下一工序。The lifting and positioning device also includes a sliding plate 26 provided on one side of the top of the second layer and a sliding plate lifting cylinder 27 connected to the sliding plate 26. The sliding plate 26 can at least block the space between the second bearing platform 24 and the top of the third support frame 13 in the second layer. The gap prevents the material frame 30 from moving out of the second layer of the third support frame 13, or prevents the material frame 30 from entering the next process in advance; the slide plate lifting cylinder 27 is used to control the movement of the slide plate 26, and then controls whether the material frame 30 Move to next process.
当滑板26遮挡第二层的一侧时,料框30静止,当滑板上升气缸27控制滑板26移动至不遮挡第二层的一侧时,料框30通过设置在第二承载台24一侧的料框推出气缸25移动至下一工序位置。When the slide plate 26 blocks one side of the second layer, the material frame 30 is stationary. When the slide plate lifting cylinder 27 controls the slide plate 26 to move to the side that does not block the second layer, the material frame 30 is positioned on the side of the second bearing platform 24 The material frame pushes out the cylinder 25 and moves to the next process position.
工作流程:work process:
在支撑板4上放置料框30,再在料框30中放置料座31,第一挡停气缸3伸出,随后导杆气缸2推动料框30,推至料框30接触第一挡停气缸3,停止推动。Place the material frame 30 on the support plate 4, and then place the material seat 31 in the material frame 30. The first stop cylinder 3 extends, and then the guide rod cylinder 2 pushes the material frame 30 until the material frame 30 contacts the first stop. Cylinder 3, stop pushing.
料框30通过滚动线体移动至粘棒台29,在粘棒台29上对料框30内的料座31进行涂胶,随后放置晶棒28,当料框30移动至预压装置中的第一支撑架5横梁处的底部时,第二挡停气缸7固定料框30的位置,下压气缸8下压料框30中的晶棒28,预压晶棒28与 料座31进行粘接,随后通过滚动线体移动至待牵装置上。The material frame 30 moves to the stick-sticking table 29 through the rolling line. The material seat 31 in the material frame 30 is glued on the stick-sticking table 29, and then the crystal rod 28 is placed. When the material frame 30 moves to the pre-pressing device, When the first support frame 5 is at the bottom of the cross beam, the second stop cylinder 7 fixes the position of the material frame 30, and the downward pressure cylinder 8 presses down the crystal rod 28 in the material frame 30, and the pre-pressed crystal rod 28 and The material seat 31 is bonded and then moved to the device to be pulled through the rolling wire body.
当料框30移动至止推件11上时,推出气缸10沿导轨12推动止推件11至升降定位装置的第一层中。When the material frame 30 moves to the thrust member 11, the ejection cylinder 10 pushes the thrust member 11 along the guide rail 12 to the first layer of the lifting positioning device.
在第一层中,料框定位气缸15先对料框30进行定位,料框夹紧气缸16配合料框定位气缸15对中料框30位置,然后将料框30从第一层顶升至第二层,通过料座定位气缸17再对料座31进行定位,料座夹紧气缸18配合料座定位气缸17对中料座31位置。随后再通过第二层中的晶棒定位气缸19定位晶棒28的位置,晶棒夹紧气缸20和晶棒定位电动气缸21配合晶棒定位气缸19对中晶棒28,再使用晶棒下压气缸22均匀下压晶棒28,使晶棒28能够与胶水完全粘接并粘接均匀。In the first layer, the material frame positioning cylinder 15 first positions the material frame 30, the material frame clamping cylinder 16 cooperates with the material frame positioning cylinder 15 to center the material frame 30, and then lifts the material frame 30 from the first layer to On the second level, the material seat 31 is positioned through the material seat positioning cylinder 17. The material seat clamping cylinder 18 cooperates with the material seat positioning cylinder 17 to center the position of the material seat 31. Then the crystal ingot positioning cylinder 19 in the second layer is used to position the crystal ingot 28. The crystal ingot clamping cylinder 20 and the crystal ingot positioning electric cylinder 21 cooperate with the crystal ingot positioning cylinder 19 to center the crystal ingot 28, and then use the crystal ingot lowering cylinder 20. The pressure cylinder 22 presses down the crystal rod 28 evenly, so that the crystal rod 28 can be completely bonded to the glue and evenly bonded.
滑板26还未移动时,料框30静止。当滑板上升气缸27控制滑板26移动至不遮挡第二层的一侧时,料框30通过设置在第二承载台24一侧的料框推出气缸25移动至下一工序位置。When the slide plate 26 has not moved, the material frame 30 is stationary. When the slide plate lifting cylinder 27 controls the slide plate 26 to move to the side that does not block the second layer, the material frame 30 moves to the next process position through the material frame ejection cylinder 25 provided on one side of the second carrying platform 24 .
以上对本申请的实施例进行了详细说明,但所述内容仅为本申请的较佳实施例,不能被认为用于限定本申请的实施范围。凡依本申请范围所作的均等变化与改进等,均应仍归属于本申请的专利涵盖范围之内。 The embodiments of the present application have been described in detail above, but the described contents are only preferred embodiments of the present application and cannot be considered to limit the implementation scope of the present application. All equivalent changes and improvements made within the scope of this application shall still fall within the scope of the patent covered by this application.

Claims (16)

  1. 一种粘棒自动对中设备,其中,包括:An automatic centering device for sticky rods, including:
    测量装置,设置在粘棒台的一侧,用于调整料框以及料座的位置;The measuring device is installed on one side of the stick-sticking table and is used to adjust the position of the material frame and material seat;
    预压装置,连接在所述粘棒台的一侧,且不与所述测量装置同侧,用于预压晶棒;A pre-pressing device, connected to one side of the rod-sticking table and not on the same side as the measuring device, is used to pre-press the crystal rod;
    待牵装置,设置在所述预压装置的一侧,且不与所述测量装置同侧;The to-be-pulled device is arranged on one side of the preloading device and not on the same side as the measuring device;
    升降定位装置,设置在所述待牵装置的一侧,且不与所述测量装置同侧,用于对中所述料框、所述料框中的所述料座以及所述料座上的所述晶棒。A lifting positioning device is provided on one side of the to-be-pulled device and is not on the same side as the measuring device, and is used to center the material frame, the material seat in the material frame and the material seat. of the crystal rod.
  2. 根据权利要求1所述的粘棒自动对中设备,其中,所述测量装置包括支撑板、设置在所述支撑板一侧的导杆气缸以及设置在所述导杆气缸对侧的第一挡停气缸,所述导杆气缸用于推动所述料框,以配合所述第一挡停气缸固定所述料框位置。The automatic centering equipment for sticky rods according to claim 1, wherein the measuring device includes a support plate, a guide rod cylinder disposed on one side of the support plate, and a first stopper disposed on the opposite side of the guide rod cylinder. Stop cylinder, the guide rod cylinder is used to push the material frame to cooperate with the first stop cylinder to fix the position of the material frame.
  3. 根据权利要求2所述的粘棒自动对中设备,其中,所述测量装置还包括设置在所述导杆气缸上的位移传感器,所述位移传感器用于检测所述料座是否处于预设位置。The automatic centering equipment for sticky rods according to claim 2, wherein the measuring device further includes a displacement sensor disposed on the guide rod cylinder, the displacement sensor being used to detect whether the material seat is in a preset position .
  4. 根据权利要求1-3任一项所述的粘棒自动对中设备,其中,所述预压装置包括设置在所述粘棒台上的第一支撑架、设置在所述第一支撑架上的下压气缸以及第二挡停气缸,所述第一支撑架支设在所述粘棒台的两侧,所述下压气缸设置在所述第一支撑架的顶部,所述第二挡停气缸设置在所述第一支撑架两侧的内表面;当所述料框移动至所述第一支撑架底部时,所述第二挡停气缸用于固定所述料框位置,所述下压气缸用于下压所述料框中的所述晶棒。The automatic centering equipment for stick sticks according to any one of claims 1 to 3, wherein the pre-pressure device includes a first support frame arranged on the stick stick table, The pressing down cylinder and the second stop cylinder, the first supporting frame is supported on both sides of the stick sticking platform, the pressing down cylinder is arranged on the top of the first supporting frame, and the second stopping cylinder Stop cylinders are provided on the inner surfaces of both sides of the first support frame; when the material frame moves to the bottom of the first support frame, the second stop cylinder is used to fix the position of the material frame, and the The pressing cylinder is used to press down the crystal rod in the material frame.
  5. 根据权利要求4所述的粘棒自动对中设备,其中,所述预压装置还包括设置在所述下压气缸两侧的直线轴承,所述直线轴承用于配合所述下压气缸对所述晶棒进行下压,以均匀下压压力。The automatic centering equipment for stick sticks according to claim 4, wherein the pre-pressure device further includes linear bearings disposed on both sides of the pressing cylinder, and the linear bearings are used to cooperate with the pressing cylinder to The crystal rod is pressed down to achieve uniform pressing pressure.
  6. 根据权利要求1-5任一项所述的粘棒自动对中设备,其中,所述待牵装置包括设置在所述粘棒台一侧的第二支撑架以及设置在所述第二支撑架上的推出机构,所述推出机构用于将所述料框推至所述升降定位装置中。The automatic centering equipment for stick sticking according to any one of claims 1 to 5, wherein the to-be-pulled device includes a second support frame arranged on one side of the stick sticking table and a second support frame arranged on one side of the stick sticking table. The push-out mechanism is used to push the material frame into the lifting positioning device.
  7. 根据权利要求6所述的粘棒自动对中设备,其中,所述推出机构包括推出气缸、设置在所述推出气缸靠近所述升降定位装置一侧的止推件以及设置在所述止推件底部的导轨,当所述料框移动至所述止推件上时,所述推出气缸用于沿所述导轨推动所述止推件至升降定位装置中。The automatic centering equipment for sticky sticks according to claim 6, wherein the push-out mechanism includes a push-out cylinder, a thrust piece disposed on the side of the push-out cylinder close to the lifting positioning device, and a thrust piece disposed on the side of the push-out cylinder close to the lifting positioning device. On the guide rail at the bottom, when the material frame moves to the thrust member, the ejection cylinder is used to push the thrust member along the guide rail to the lifting positioning device.
  8. 根据权利要求1-7任一所述的粘棒自动对中设备,其中,所述升降定位装置包括第三 支撑架,所述第三支撑架分为两层,第一层中设置支撑所述料框的第一承载台,所述第一承载台的一侧安装有料框夹紧气缸,另一侧安装有料框定位气缸,所述料框定位气缸用于对所述料框进行定位,所述料框夹紧气缸用于配合所述料框定位气缸对中所述料框的位置;The automatic centering equipment for sticky sticks according to any one of claims 1-7, wherein the lifting and positioning device includes a third Support frame, the third support frame is divided into two layers. A first bearing platform is provided in the first layer to support the material frame. A material frame clamping cylinder is installed on one side of the first bearing platform and a material frame clamping cylinder is installed on the other side. There is a material frame positioning cylinder, the material frame positioning cylinder is used to position the material frame, the material frame clamping cylinder is used to cooperate with the material frame positioning cylinder to center the position of the material frame;
    第二层设置在所述第一层的顶部,并设置有第二承载台,在所述第二承载台的一侧安装料座定位气缸,另一侧安装料座夹紧气缸,所述料座定位气缸用于对所述料座进行定位,所述料座夹紧气缸用于配合所述料座定位气缸对中所述料座的位置;The second layer is arranged on the top of the first layer, and is provided with a second bearing platform. A material seat positioning cylinder is installed on one side of the second bearing platform, and a material seat clamping cylinder is installed on the other side. The seat positioning cylinder is used to position the material seat, and the material seat clamping cylinder is used to cooperate with the material seat positioning cylinder to center the position of the material seat;
    在所述第一层的底部设置有一顶升气缸,用于将所述料框从所述第一层顶升至所述第二层;在所述第二层的顶部的一侧设置有一晶棒下压气缸,用于下压所述料框中的所述晶棒。A lifting cylinder is provided at the bottom of the first layer for lifting the material frame from the first layer to the second layer; a crystal is provided on one side of the top of the second layer The rod pressing cylinder is used to press down the crystal rod in the material frame.
  9. 根据权利要求8所述的粘棒自动对中设备,其中,所述升降定位装置的第二层中还设有一安装在所述第二承载台一侧的晶棒定位气缸和安装在所述第二承载台另一侧的晶棒夹紧气缸,所述晶棒定位气缸用于定位所述晶棒,所述晶棒夹紧气缸用于配合所述晶棒定位气缸对中所述晶棒的位置。The automatic centering equipment for stick sticks according to claim 8, wherein the second layer of the lifting and positioning device is further provided with a crystal rod positioning cylinder installed on one side of the second bearing platform and a crystal rod positioning cylinder installed on one side of the second bearing platform. Two crystal rod clamping cylinders on the other side of the carrying platform. The crystal rod positioning cylinder is used to position the crystal rod. The crystal rod clamping cylinder is used to cooperate with the crystal rod positioning cylinder to center the crystal rod. Location.
  10. 根据权利要求9所述的粘棒自动对中设备,其中,所述升降定位装置的第二层中的所述第三支撑架上还设有一晶棒定位电动气缸,当所述晶棒定位气缸和所述晶棒夹紧气缸对晶棒进行定位对中时,所述晶棒定位电动气缸用于配合所述晶棒夹紧气缸一同推动所述晶棒,以进行对中。The automatic centering equipment for stick sticks according to claim 9, wherein the third support frame in the second layer of the lifting and positioning device is further provided with a crystal rod positioning electric cylinder. When the crystal rod positioning cylinder When the crystal ingot clamping cylinder is used to position and center the crystal ingot, the crystal ingot positioning electric cylinder is used to cooperate with the crystal ingot clamping cylinder to push the crystal ingot for centering.
  11. 根据权利要求8-10任一项所述的粘棒自动对中设备,其中,所述升降定位装置还包括设置在所述第二层顶部一侧的滑板以及与滑板连接的滑板上升气缸,所述滑板上升气缸用于控制所述滑板移动,当所述滑板移动至不遮挡所述第二层的一侧时,所述料框能通过设置在所述第二承载台一侧的料框推出气缸移动至下一工序位置。The automatic centering equipment for sticky sticks according to any one of claims 8-10, wherein the lifting and positioning device further includes a sliding plate disposed on one side of the top of the second layer and a sliding plate lifting cylinder connected to the sliding plate, so The sliding plate lifting cylinder is used to control the movement of the sliding plate. When the sliding plate moves to the side that does not block the second layer, the material frame can be pushed out through the material frame provided on one side of the second bearing platform. The cylinder moves to the next process position.
  12. 根据权利要求1-11任一项所述的粘棒自动对中设备,其中,所述料座由金属底座以及粘接在所述金属底座表面的树脂板组成,其中,在所述树脂板表面涂胶,用于粘接所述晶棒。The automatic centering equipment for sticky sticks according to any one of claims 1 to 11, wherein the material base is composed of a metal base and a resin plate bonded on the surface of the metal base, wherein on the surface of the resin plate Apply glue to bond the crystal rod.
  13. 一种粘棒自动对中方法,其中,采用根据权利要求1-12任一项所述的粘棒自动对中设备,所述粘棒自动对中方法包括如下步骤:An automatic centering method for sticky sticks, wherein the automatic centering equipment for sticky sticks according to any one of claims 1-12 is used, and the automatic centering method for sticky sticks includes the following steps:
    测量装置的第一挡停气缸伸出,随后通过导杆气缸推动料框,推至料框接触第一挡停气缸,停止推动;The first stop cylinder of the measuring device extends, and then pushes the material frame through the guide rod cylinder until the material frame contacts the first stop cylinder and stops pushing;
    料框通过滚动线体移动至粘棒台,随后放置晶棒,当料框移动至预压装置中的第一支撑架横梁处的底部时,第二挡停气缸固定料框的位置,下压气缸下压料框中的晶棒,预压 晶棒与料座进行粘接,随后通过滚动线体移动至待牵装置上;The material frame moves to the rod-gluing stage through the rolling line body, and then the crystal ingot is placed. When the material frame moves to the bottom of the first support frame beam in the pre-pressure device, the second stop cylinder fixes the position of the material frame, and presses down The cylinder presses the crystal rod in the material frame and pre-presses it. The crystal rod is bonded to the material holder, and then moved to the device to be pulled through the rolling wire body;
    当料框移动至待牵装置的止推件上时,推出气缸沿导轨推动止推件至升降定位装置的第一层中;When the material frame moves to the thrust piece of the to-be-pulled device, the ejection cylinder pushes the thrust piece along the guide rail to the first layer of the lifting positioning device;
    在第一层中,升降定位装置的料框定位气缸先对料框进行定位,料框夹紧气缸配合料框定位气缸对中料框位置,然后将料框从第一层顶升至第二层,通过料座定位气缸再对料座进行定位,料座夹紧气缸配合料座定位气缸对中料座位置。In the first layer, the material frame positioning cylinder of the lifting positioning device first positions the material frame. The material frame clamping cylinder cooperates with the material frame positioning cylinder to center the material frame position, and then lifts the material frame from the first layer to the second level. layer, and then position the material seat through the material seat positioning cylinder. The material seat clamping cylinder cooperates with the material seat positioning cylinder to center the material seat position.
  14. 根据权利要求13所述的粘棒自动对中方法,其中,还通过第二层中的晶棒定位气缸定位晶棒的位置,晶棒夹紧气缸和晶棒定位电动气缸配合晶棒定位气缸对中晶棒,再使用晶棒下压气缸均匀下压晶棒,使晶棒能够与胶水完全粘接并粘接均匀。The automatic centering method of the sticky rod according to claim 13, wherein the position of the crystal rod is also positioned by the crystal rod positioning cylinder in the second layer, and the crystal rod clamping cylinder and the crystal rod positioning electric cylinder cooperate with the crystal rod positioning cylinder. Medium crystal rod, and then use the crystal rod pressing cylinder to evenly press down the crystal rod, so that the crystal rod can be completely bonded to the glue and evenly bonded.
  15. 根据权利要求13或14所述的粘棒自动对中方法,其中,当滑板上升气缸控制滑板移动至不遮挡第二层的一侧时,料框通过设置在第二承载台一侧的料框推出气缸移动至下一工序位置。The automatic centering method of stick sticks according to claim 13 or 14, wherein when the sliding plate is moved up by the cylinder to control the sliding plate to move to the side that does not block the second layer, the material frame passes through the material frame provided on one side of the second bearing platform. The ejection cylinder moves to the next process position.
  16. 根据权利要求13-15任一项所述的粘棒自动对中方法,其中,通过位移传感器检测所述料座是否处于预设位置,The automatic centering method of a sticky stick according to any one of claims 13-15, wherein a displacement sensor is used to detect whether the material seat is in a preset position,
    若处于预设位置,则移动所述粘棒台对所述料座进行粘合并放置晶棒;If it is in the preset position, move the stick-gluing stage to stick the material base and place the crystal rod;
    若未处于预设位置,则继续对所述料座进行位置调整。 If it is not at the preset position, continue to adjust the position of the material seat.
PCT/CN2023/082632 2022-03-22 2023-03-20 Automatic alignment apparatus and automatic alignment method for bonding crystal bar WO2023179574A1 (en)

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CN214687331U (en) * 2020-12-16 2021-11-12 无锡中环应用材料有限公司 Glue stick solidification mechanism
CN213660374U (en) * 2020-12-18 2021-07-09 天津晟源科技发展有限公司 Automatic accurate positioning device for crystal bar and material plate base
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