WO2023179026A1 - Y-type copper-aluminum connector for photovoltaic system - Google Patents

Y-type copper-aluminum connector for photovoltaic system Download PDF

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Publication number
WO2023179026A1
WO2023179026A1 PCT/CN2022/128930 CN2022128930W WO2023179026A1 WO 2023179026 A1 WO2023179026 A1 WO 2023179026A1 CN 2022128930 W CN2022128930 W CN 2022128930W WO 2023179026 A1 WO2023179026 A1 WO 2023179026A1
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WIPO (PCT)
Prior art keywords
aluminum
copper
wire end
connector
section
Prior art date
Application number
PCT/CN2022/128930
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French (fr)
Chinese (zh)
Inventor
董鹏
李小卫
赵邦桂
仲生星
Original Assignee
青海黄河上游水电开发有限责任公司西宁太阳能电力分公司
青海黄河上游水电开发有限责任公司西安太阳能电力分公司
国家电投集团黄河上游水电开发有限责任公司
青海黄河上游水电开发有限责任公司
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Publication of WO2023179026A1 publication Critical patent/WO2023179026A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/58Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
    • H01R4/62Connections between conductors of different materials; Connections between or with aluminium or steel-core aluminium conductors
    • H01R4/625Soldered or welded connections
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/52Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/629Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/639Additional means for holding or locking coupling parts together, after engagement, e.g. separate keylock, retainer strap
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S40/00Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
    • H02S40/30Electrical components
    • H02S40/34Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Definitions

  • the invention belongs to the technical field of connectors for photovoltaic systems, and specifically relates to a Y-shaped copper-aluminum connector for photovoltaic systems.
  • the commonly used photovoltaic connectors use PV1-F1*4 copper cables.
  • the connectors use copper terminals and photovoltaic connector male and female terminals for plugging. This structure is only suitable for the connection of copper wires.
  • special copper-aluminum connectors for photovoltaics have been developed on the market.
  • the male-female plug-in structure of the copper-terminal photovoltaic connector is designed on the copper-aluminum terminal, replacing the commonly used copper-terminal photovoltaic connector joints on the market. It can be used with commonly used in the market
  • the copper terminal photovoltaic connector joint can be plugged in to realize the connection between copper wire and aluminum wire. This method can change the copper wire at one end to an aluminum wire, reducing production costs.
  • the current copper-aluminum connectors are all one-to-one connectors, and it is not possible for one aluminum wire to be connected to two copper terminal photovoltaic connector joints at the same time, that is, it is impossible to achieve a one-to-two connection.
  • a Y-shaped copper-aluminum connector for photovoltaic systems includes a housing and copper-aluminum terminals.
  • the copper-aluminum terminals are installed in the housing, wherein the copper-aluminum terminals include aluminum wires. end, a first copper wire end and a second copper wire end, the first copper wire end and the second copper wire end are respectively fixedly connected to the aluminum wire end, and the material of the aluminum wire end is aluminum, and the The first copper wire end and the second copper wire end are both made of copper, and a portion of the aluminum wire end extends outside the housing for connecting an aluminum cable.
  • the portion of the first copper wire end and the Parts of the second copper wire ends respectively extend outside the housing for connecting copper terminals to photovoltaic connector joints.
  • the aluminum wire end includes a first welding section, a second welding section and a crimping section that are integrally connected, and the first welding section is welded to the first section of the first copper wire end, The second welding section is welded to the first section of the second copper wire end, the crimping section is used to connect the aluminum cable, the tail section of the first copper wire end and the second copper wire The tail sections are used to connect copper terminals to photovoltaic connector joints.
  • a first positioning groove is provided on the side wall of the first section of the first copper wire end, and a second positioning groove is provided on the side wall of the first section of the second copper wire end; the Y-shaped copper-aluminum
  • the connector also includes a first clamp ring and a second clamp ring.
  • the first clamp ring is sleeved on the first positioning groove and the first clamp ring is clamped and fixed with the inner wall of the housing.
  • the second clamp ring The clamp ring is sleeved on the second positioning groove, and the second clamp ring is clamped and fixed with the inner wall of the housing.
  • the tail section of the first copper wire end and the tail section of the second copper wire end are both hollow sections, a first contact finger is provided in the tail section of the first copper wire end, and the second copper wire end is provided with a first contact finger.
  • a second contact finger is provided in the tail section of the line end.
  • the Y-shaped copper-aluminum connector further includes a first female interface and a second female interface, both of the first female interface and the second female interface are fixed on the housing, and the first female interface The tail section of the copper wire end is inserted into the first female interface, and the tail section of the second copper wire end is inserted into the second female interface, wherein the first female interface and the second female interface They are respectively used to plug into the copper terminal photovoltaic connector joints.
  • the Y-shaped copper-aluminum connector further includes a crimping component, the crimping section is provided with a crimping hole extending along the axial direction, the crimping hole is used to accommodate the aluminum cable stripping After the aluminum wire core is exposed, the crimping assembly is used to compress the crimping section and the aluminum cable so that the aluminum wire core is fixedly connected to the crimping hole.
  • the crimping assembly includes a plastic nut, a plastic flower basket and a waterproof sleeve.
  • the waterproof sleeve is sleeved at the junction of the crimping section and the aluminum cable.
  • the plastic flower basket is sleeved on the Outside the waterproof cover; the plastic nut is screwed on the outside of the plastic flower basket and fixed on the outer shell to fasten the waterproof cover and the aluminum wire core.
  • the housing is provided with a threaded fixing part, and the plastic nut is threadedly connected to the threaded fixing part.
  • the Y-shaped copper-aluminum connector further includes a bottom cover, the housing has an opening, and the bottom cover is closed with the opening; the bottom cover has a bottom cover through hole, and the thread is fixed The crimping section passes through the through hole of the bottom cover and is inserted into the threaded fixing portion.
  • the Y-shaped copper-aluminum connector further includes a first sealing ring and a second sealing ring, a first slot is provided at the connection between the first female interface and the housing, and the first sealing ring is It is provided on the first clamping groove, a second clamping slot is provided at the connection between the second female interface and the housing, and the second sealing ring is set on the second clamping slot.
  • the invention discloses a Y-shaped copper-aluminum connector for photovoltaic systems. Compared with the traditional one-to-one copper-aluminum connector, it has the following technical effects:
  • the copper-aluminum terminal of the Y-shaped copper-aluminum connector has one aluminum wire end and two copper wire ends, which enables one aluminum cable to be connected to two copper terminal photovoltaic connector joints at the same time.
  • the Y-shaped copper-aluminum connector has a simple structure and low raw material cost; it is easy to operate and assemble on the construction site; the bottom cover and the shell of the Y-shaped copper-aluminum connector are fused together through ultrasonic waves, and can meet the IP67 waterproof and dustproof standard ;
  • the connector can be directly plugged into the commonly used copper terminal photovoltaic connectors on the market, and has strong versatility; the connector is small and lightweight.
  • Figure 1 is a schematic structural diagram of a Y-shaped copper-aluminum connector used in a photovoltaic system according to an embodiment of the present invention
  • Figure 2 is an exploded schematic diagram of a Y-shaped copper-aluminum connector used in a photovoltaic system according to an embodiment of the present invention
  • Figure 3 is a schematic structural diagram of a copper-aluminum terminal according to an embodiment of the present invention.
  • Figure 4 is a schematic cross-sectional view of a Y-shaped copper-aluminum connector used in a photovoltaic system according to an embodiment of the present invention
  • Figure 5 is a schematic structural diagram of a copper-aluminum terminal according to another embodiment of the present invention.
  • Figure 6 is a schematic cross-sectional view of a Y-shaped copper-aluminum connector for photovoltaic systems according to another embodiment of the present invention.
  • Figure 7 is an exploded schematic diagram of a Y-shaped copper-aluminum connector for photovoltaic systems according to another embodiment of the present invention.
  • Figure 8 is a schematic structural diagram of a Y-shaped copper-aluminum connector used in a photovoltaic system according to another embodiment of the present invention.
  • the photovoltaic-specific copper-aluminum connector in the prior art can currently only realize the connection between one aluminum terminal and one copper terminal, and cannot satisfy the requirements of one aluminum terminal. Simultaneous connection with both copper terminals.
  • this application provides a Y-shaped copper-aluminum connector for photovoltaic systems.
  • the copper-aluminum terminals of the Y-shaped copper-aluminum connector include one aluminum wire end and two copper wire ends.
  • the two copper wire ends are connected to Aluminum wire ends are welded, where the aluminum wire ends are used to connect aluminum cables, and the copper wire ends are used to connect copper terminal photovoltaic connector joints. In this way, one aluminum cable can be connected to two copper terminal photovoltaic connector joints at the same time, achieving one point. For the function of two.
  • the Y-shaped copper-aluminum connector for photovoltaic systems disclosed in this embodiment includes a housing 10 and copper-aluminum terminals 20 , and the copper-aluminum terminals 20 are installed in the housing 10 .
  • the copper-aluminum terminal 20 includes an aluminum wire end 21, a first copper wire end 22 and a second copper wire end 23.
  • the first copper wire end 22 and the second copper wire end 23 are respectively connected with the aluminum wire end 21.
  • Fixed connection, the aluminum wire end 21 is made of aluminum, the first copper wire end 22 and the second copper wire end 23 are both made of copper, part of the aluminum wire end 21 extends outside the shell 10 for connecting aluminum cables 100. Parts of the first copper wire end 22 and the second copper wire end 23 respectively extend outside the housing 10 for connecting to the copper terminal photovoltaic connector joint.
  • the aluminum wire end 21 includes a first welding section 21a, a second welding section 21b and a crimping section 21c that are integrally connected.
  • the first welding section 21a is connected to the first section 22a of the first copper wire end 22 Welding
  • the second welding section 21b is welded to the first section 23a of the second copper wire end 23
  • the crimping section 21c is used to connect the aluminum cable 100
  • the tail sections 23b of 23 are respectively used to connect copper terminals to photovoltaic connector joints.
  • the first welding section 21 a and the second welding section 21 b are both L-shaped
  • the copper-aluminum terminal 20 is Y-shaped as a whole
  • the shape of the housing 10 matches the shape of the copper-aluminum terminal 20 .
  • first welding section 21a and the first section 22a of the first copper wire end 22, and the second welding section 21b and the first section 23a of the second copper wire end 23 are all welded by high-speed friction welding.
  • the Y-shaped copper-aluminum connector also includes a first clamping ring 30 and a second clamping ring 40.
  • the first clamping ring 30 is sleeved on the first positioning groove 22c, and the first clamping ring 30 is connected to the housing 10.
  • the inner wall is clamped and fixed
  • the second clamping ring 40 is sleeved on the second positioning groove 23c
  • the second clamping ring 40 is clamped and fixed with the inner wall of the housing 10 .
  • the tail section 22b of the first copper wire end 22 and the tail section 23b of the second copper wire end 23 are both hollow sections, and the first contact finger 24 is disposed in the tail section 22b of the first copper wire end 22.
  • a second contact finger 25 is provided in the tail section 23b of the second copper wire end 23.
  • the Y-shaped copper-aluminum connector also includes a first female interface 50 and a second female interface 60.
  • the first female interface 50 and the second female interface 60 are both fixed on the housing 10, and the first female interface 50 and the second female interface 60 are fixed on the housing 10.
  • the tail section 22b of the copper wire end 22 is inserted into the first female interface 50, and the tail section 23b of the second copper wire end 23 is inserted into the second female interface 60, where the first female interface 50 and the second female interface 60
  • the shape is designed to match the shape of mainstream copper terminal photovoltaic connector joints on the market, so that the first female interface 50 and the second female interface 60 can be plugged into the copper terminal photovoltaic connector joints.
  • the Y-shaped copper-aluminum connector also includes a first sealing ring 70 and a second sealing ring 80.
  • a first latching groove 51 is provided at the connection between the first female interface 50 and the housing 10.
  • the first latching groove 51 is formed around the first sealing ring 70 and the second sealing ring 80.
  • a second slot 61 is provided at the connection between the second female interface 60 and the housing 10 .
  • the second slot 61 is an annular slot surrounding the second copper wire end 23 .
  • the second sealing ring 70 is sleeved on the second slot 61 .
  • On the groove 61 when the first female interface 50 and the second female interface 60 are inserted into the copper terminal photovoltaic connector joint, the first sealing ring 70 and the second sealing ring 80 can achieve a waterproof and dustproof effect.
  • the Y-shaped copper-aluminum connector also includes a crimping assembly 90.
  • the crimping section 21c is provided with an axially extending crimping hole 21d, and the crimping hole 21d is used for Accommodating the aluminum wire core 101 exposed after the aluminum cable 100 is peeled, the crimping assembly 90 is used to press the crimping section 21c and the aluminum cable 100 so that the aluminum wire core 101 is fixedly connected to the crimping hole 21d.
  • a number of elastic clamping strips 210 are also provided in the crimping hole 21d.
  • the first end 210a of the elastic clamping strip 210 is fixedly connected to the inner wall of the crimping hole 21d.
  • the elastic clamping strips The second end 210b of 210 opposite to the first end 210a extends obliquely along the direction close to the housing 10, and a plurality of elastic clamping strips 210 are distributed in a conical shape as a whole.
  • the crimping assembly 90 includes a plastic nut 91, a plastic flower basket 92 and a waterproof sleeve 93.
  • the waterproof sleeve 93 is sleeved at the junction of the crimping section 21c and the aluminum cable 100, and the plastic flower basket 92 is sleeved outside the waterproof sleeve 93. ;
  • the plastic nut 91 is tightened outside the plastic flower basket 92 and fixed on the shell 10 to fasten the waterproof cover 93 and the aluminum wire core 101.
  • the housing 10 is provided with a threaded fixing part 12 , the plastic nut 91 is threadedly connected to the threaded fixing part 12 , and the crimping section 21 c is inserted into the through hole 12 a of the threaded fixing part 12 .
  • the crimping section 21c protrudes from the housing 10 and is accommodated inside the threaded fixing part 12, that is, the crimping section 21c does not protrude outside the through hole of the threaded fixing part 12, and a part of the waterproof sleeve 93 is located in the threaded fixing part.
  • the other part of the waterproof cover 93 is located outside the through hole 12a
  • the main body of the plastic flower basket 92 is located outside the through hole 12a
  • the edge of the plastic flower basket 92 is located within the through hole 12a, so that when the plastic When the nut 91 is connected and fixed to the threaded fixing part 12, the plastic flower basket 92 and the waterproof sleeve 93 can be effectively pressed, while ensuring the overall stability of the crimping assembly 90.
  • the assembly method is: first, peel off part of the aluminum cable 100 to expose the aluminum wire core 101, insert the aluminum wire core 101 into the crimping hole 21d, and sleeve the waterproof sleeve 93 to the aluminum wire core 101 and the crimping hole 21d. At the junction of , so that the aluminum wire core 101 is firmly connected to the crimping hole 21d.
  • the outer wall of the crimping section 21c is provided with a threaded groove 21e
  • the inner wall of the waterproof sleeve 93 is provided with a threaded protrusion 93a that matches the threaded groove 21e.
  • the outer wall of the threaded fixing part 12 is provided with a back-stop spring piece 12b, and the inner wall of the plastic nut 91 has a locking groove that cooperates with the back-stop spring piece 12b.
  • the anti-retraction elastic piece 12b is opened in the locking groove to prevent the plastic nut 91 from rotating in the opposite direction and prevent the plastic nut 91 from being connected to the threaded fixing part 12. produce looseness.
  • the Y-shaped copper-aluminum connector also includes a bottom cover 13, the housing 10 has an opening 10a, and the bottom cover 13 is closed with the opening 10a; the bottom cover 13 has a bottom cover through hole, and the crimping section 21c Passing through the bottom cover through hole, the threaded fixing portion 12 is provided on the periphery of the bottom cover through hole.
  • the bottom cover 13 and the opening 10a can be fixed by ultrasonic welding to improve the sealing of the connection and prevent water and dust.
  • the copper-aluminum terminal 20 can be taken out of the housing 10 as a whole, and then assembled according to the above assembly method, and finally the copper-aluminum terminal 20 can be pushed into the housing 10, so that The first clamp ring 30 and the second clamp ring 40 are clamped and fixed on the inner wall of the housing 10.
  • the tail section 22b of the first copper wire end 22 penetrates into the first female interface 50
  • the tail section 22b of the second copper wire end 23 penetrates into the first female interface 50.
  • 23b penetrates into the second female interface 60, thereby greatly improving the convenience of assembly.
  • the Y-shaped copper-aluminum connector further includes a first locking cap 110 and a second locking cap 120.
  • a first annular portion 103 is provided at the connection, and a second annular portion 104 is provided at the connection between the second female interface 60 and the housing 10 , wherein the first annular portion 103 surrounds the first slot 51 and is connected with the first slot 51 .
  • 51 are spaced apart from each other, and the second annular portion 104 surrounds the second card groove 61 and is spaced apart from the first card groove 51 .
  • the first locking cap 110 is threadedly connected to the first annular portion 103, so that the first female interface 50 is located inside the first locking cap 110 to play a protective role; the second locking cap 120 is threadedly connected to the second annular portion 104, The second female interface 60 is located inside the second locking cap 120 to play a protective role.
  • the first locking cap 110 and the second locking cap 120 are also used to cooperate with the corresponding socket through threaded connection to improve The stability of Y-shaped copper-aluminum connector during use.
  • This embodiment discloses a Y-shaped copper-aluminum connector for photovoltaic systems.
  • the copper-aluminum terminal has one aluminum wire end and two copper wire ends, which enables one aluminum cable to be connected to two copper terminal photovoltaic connectors at the same time. connect.
  • the Y-shaped copper-aluminum connector has a simple structure and low raw material cost; it is easy to operate and assemble on the construction site; the bottom cover and the shell of the Y-shaped copper-aluminum connector are fused together through ultrasonic waves, and can meet the IP67 waterproof and dustproof standard ;
  • the connector can be directly plugged into the commonly used copper terminal photovoltaic connectors on the market, and has strong versatility; the connector is small and lightweight.

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  • Connector Housings Or Holding Contact Members (AREA)
  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)

Abstract

Disclosed in the present invention is a Y-type copper-aluminum connector for a photovoltaic system. The Y-type copper-aluminum connector comprises a housing and a copper-aluminum terminal; the copper-aluminum terminal is mounted in the housing, and comprises an aluminum wire end, a first copper wire end, and a second copper wire end; the first copper wire end and the second copper wire end are respectively and fixedly connected to the aluminum wire end; the aluminum wire end is made of aluminum, and the first copper wire end and the second copper wire end are both made of copper; a part of the aluminum wire end extends out of the housing for connection to an aluminum cable, and a part of the first copper wire end and a part of the second copper wire end respectively extend out of the housing for connection to copper terminal photovoltaic connector tabs. The copper-aluminum terminal of the Y-type copper-aluminum connector comprises one aluminum wire end and two copper wire ends, so that one aluminum cable can be connected to two copper terminal photovoltaic connector tabs at the same time.

Description

用于光伏系统的Y型铜铝连接器Y-type copper-aluminum connectors for photovoltaic systems 技术领域Technical field
本发明属于光伏系统用连接器技术领域,具体地讲,涉及一种用于光伏系统的Y型铜铝连接器。The invention belongs to the technical field of connectors for photovoltaic systems, and specifically relates to a Y-shaped copper-aluminum connector for photovoltaic systems.
背景技术Background technique
现常用的光伏连接器,采用PV1-F1*4的铜电缆,连接器采用铜端子光伏连接器公母端子进行对插,此结构只适用于铜线与铜线的连接。近年来,市场上研发了光伏专用铜铝连接器,将铜端子光伏连接器公母对插结构设计在铜铝端子上,替代现在市场上常用的铜端子光伏连接器接头,能与市场上常用的铜端子光伏连接器接头实现对插,实现铜线与铝线的连接,此方式可将一端的铜线改为铝线,降低生产成本。The commonly used photovoltaic connectors use PV1-F1*4 copper cables. The connectors use copper terminals and photovoltaic connector male and female terminals for plugging. This structure is only suitable for the connection of copper wires. In recent years, special copper-aluminum connectors for photovoltaics have been developed on the market. The male-female plug-in structure of the copper-terminal photovoltaic connector is designed on the copper-aluminum terminal, replacing the commonly used copper-terminal photovoltaic connector joints on the market. It can be used with commonly used in the market The copper terminal photovoltaic connector joint can be plugged in to realize the connection between copper wire and aluminum wire. This method can change the copper wire at one end to an aluminum wire, reducing production costs.
但是目前的铜铝连接器均为一对一的连接器,并不能实现一根铝线能同时与两个铜端子光伏连接器接头进行连接,即不能实现一对二的连接。However, the current copper-aluminum connectors are all one-to-one connectors, and it is not possible for one aluminum wire to be connected to two copper terminal photovoltaic connector joints at the same time, that is, it is impossible to achieve a one-to-two connection.
发明内容Contents of the invention
(一)本发明所要解决的技术问题(1) Technical problems to be solved by the present invention
如何提供一种新型的铜铝连接器,以使得一根铝线能同时与两个铜端子光伏连接器接头进行连接。How to provide a new type of copper-aluminum connector so that one aluminum wire can be connected to two copper terminal photovoltaic connector joints at the same time.
(二)本发明所采用的技术方案(2) Technical solutions adopted in the present invention
一种用于光伏系统的Y型铜铝连接器,所述Y型铜铝连接器包括外壳和铜铝端子,所述铜铝端子安装于所述外壳中,其中所述铜铝端子包括铝线端、第一铜线端和第二铜线端,所述第一铜线端和所述第二铜线端分别与所述铝线端固定连接,所述铝线端的材质为铝,所述第一铜线端和所述第二铜线端的材质均为铜,所述铝线端的部分伸出于所述外壳之外以用于连接铝电缆,所述第一铜线端的部分和所述第二铜线端的部分分别伸出于所述外壳之外以用于连接铜 端子光伏连接器接头。A Y-shaped copper-aluminum connector for photovoltaic systems. The Y-shaped copper-aluminum connector includes a housing and copper-aluminum terminals. The copper-aluminum terminals are installed in the housing, wherein the copper-aluminum terminals include aluminum wires. end, a first copper wire end and a second copper wire end, the first copper wire end and the second copper wire end are respectively fixedly connected to the aluminum wire end, and the material of the aluminum wire end is aluminum, and the The first copper wire end and the second copper wire end are both made of copper, and a portion of the aluminum wire end extends outside the housing for connecting an aluminum cable. The portion of the first copper wire end and the Parts of the second copper wire ends respectively extend outside the housing for connecting copper terminals to photovoltaic connector joints.
可选择地,所述铝线端包括一体成型连接的第一焊接区段、第二焊接区段和压接区段,所述第一焊接区段与所述第一铜线端的首段焊接,所述第二焊接区段与所述第二铜线端的首段焊接,所述压接区段用于连接所述铝线缆,所述第一铜线端的尾段和所述第二铜线端的尾段分别用于连接铜端子光伏连接器接头。Optionally, the aluminum wire end includes a first welding section, a second welding section and a crimping section that are integrally connected, and the first welding section is welded to the first section of the first copper wire end, The second welding section is welded to the first section of the second copper wire end, the crimping section is used to connect the aluminum cable, the tail section of the first copper wire end and the second copper wire The tail sections are used to connect copper terminals to photovoltaic connector joints.
可选择地,所述第一铜线端的首段的侧壁上设置有第一定位槽,所述第二铜线端的首段的侧壁上设置有第二定位槽;所述Y型铜铝连接器还包括第一卡圈和第二卡圈,所述第一卡圈套设于所述第一定位槽上且所述第一卡圈与所述外壳的内壁卡接固定,所述第二卡圈套设于所述第二定位槽上且所述第二卡圈与所述外壳的内壁卡接固定。Optionally, a first positioning groove is provided on the side wall of the first section of the first copper wire end, and a second positioning groove is provided on the side wall of the first section of the second copper wire end; the Y-shaped copper-aluminum The connector also includes a first clamp ring and a second clamp ring. The first clamp ring is sleeved on the first positioning groove and the first clamp ring is clamped and fixed with the inner wall of the housing. The second clamp ring The clamp ring is sleeved on the second positioning groove, and the second clamp ring is clamped and fixed with the inner wall of the housing.
可选择地,所述第一铜线端的尾段和所述第二铜线端的尾段均为空心段,所述第一铜线端的尾段内设置有第一触指,所述第二铜线端的尾段内设置有第二触指。Optionally, the tail section of the first copper wire end and the tail section of the second copper wire end are both hollow sections, a first contact finger is provided in the tail section of the first copper wire end, and the second copper wire end is provided with a first contact finger. A second contact finger is provided in the tail section of the line end.
可选择地,所述Y型铜铝连接器还包括第一母接口和第二母接口,所述第一母接口和所述第二母接口均固定于所述外壳上,并且所述第一铜线端的尾段穿设于所述第一母接口中,所述第二铜线端的尾段穿设于所述第二母接口中,其中所述第一母接口和所述第二母接口分别用于插接所述铜端子光伏连接器接头。Optionally, the Y-shaped copper-aluminum connector further includes a first female interface and a second female interface, both of the first female interface and the second female interface are fixed on the housing, and the first female interface The tail section of the copper wire end is inserted into the first female interface, and the tail section of the second copper wire end is inserted into the second female interface, wherein the first female interface and the second female interface They are respectively used to plug into the copper terminal photovoltaic connector joints.
可选择地,所述Y型铜铝连接器还包括压接组件,所述压接区段上设置有沿轴向延伸的压接孔,所述压接孔用于容纳所述铝电缆去皮之后暴露的铝线芯,所述压接组件用于压紧所述压接区段和所述铝电缆,以使得所述铝线芯与所述压接孔固定连接。Optionally, the Y-shaped copper-aluminum connector further includes a crimping component, the crimping section is provided with a crimping hole extending along the axial direction, the crimping hole is used to accommodate the aluminum cable stripping After the aluminum wire core is exposed, the crimping assembly is used to compress the crimping section and the aluminum cable so that the aluminum wire core is fixedly connected to the crimping hole.
可选择地,所述压接组件包括塑胶螺帽、塑胶花篮和防水套,所述防水套套接于所述压接区段和所述铝电缆的交界处,所述塑胶花篮套设于所述防水套外;所述塑胶螺帽旋紧于所述塑胶花篮外且固定于所述外壳上,以紧固所述防水套和所述铝线芯。Optionally, the crimping assembly includes a plastic nut, a plastic flower basket and a waterproof sleeve. The waterproof sleeve is sleeved at the junction of the crimping section and the aluminum cable. The plastic flower basket is sleeved on the Outside the waterproof cover; the plastic nut is screwed on the outside of the plastic flower basket and fixed on the outer shell to fasten the waterproof cover and the aluminum wire core.
可选择地,所述外壳上设置有螺纹固定部,所述塑胶螺帽与所述螺纹固定部螺纹连接。Optionally, the housing is provided with a threaded fixing part, and the plastic nut is threadedly connected to the threaded fixing part.
可选择地,所述Y型铜铝连接器还包括底盖,所述外壳上具有开口,所述 底盖与所述开口盖合;所述底盖上具有底盖通孔,所述螺纹固定部设置于所述底盖通孔的外围,所述压接区段穿过所述底盖通孔且穿设于所述螺纹固定部内。Optionally, the Y-shaped copper-aluminum connector further includes a bottom cover, the housing has an opening, and the bottom cover is closed with the opening; the bottom cover has a bottom cover through hole, and the thread is fixed The crimping section passes through the through hole of the bottom cover and is inserted into the threaded fixing portion.
可选择地,所述Y型铜铝连接器还包括第一密封圈和第二密封圈,所述第一母接口和所述外壳的连接处开设有第一卡槽,所述第一密封圈套设于所述第一卡槽上,所述第二母接口和所述外壳的连接处开设有第二卡槽,所述第二密封圈套设于所述第二卡槽上。Optionally, the Y-shaped copper-aluminum connector further includes a first sealing ring and a second sealing ring, a first slot is provided at the connection between the first female interface and the housing, and the first sealing ring is It is provided on the first clamping groove, a second clamping slot is provided at the connection between the second female interface and the housing, and the second sealing ring is set on the second clamping slot.
(三)有益效果(3) Beneficial effects
本发明公开了一种用于光伏系统的Y型铜铝连接器,相对于传统的一对一铜铝连接器,具有如下技术效果:The invention discloses a Y-shaped copper-aluminum connector for photovoltaic systems. Compared with the traditional one-to-one copper-aluminum connector, it has the following technical effects:
该Y型铜铝连接器的铜铝端子具有一个铝线端和两个铜线端,可实现一根铝电缆能同时与二个铜端子光伏连接器接头进行连接。The copper-aluminum terminal of the Y-shaped copper-aluminum connector has one aluminum wire end and two copper wire ends, which enables one aluminum cable to be connected to two copper terminal photovoltaic connector joints at the same time.
此外,该Y型铜铝连接器结构简单、原材料成本低;在工地上操作方便、易装配;Y型铜铝连接器的底盖与外壳通过超声波融接成一体,可达到IP67防水防尘标准;连接器可直接与市场上常用的铜端子光伏连接器接头进行对插,通用性强;连接器体积小、轻便。In addition, the Y-shaped copper-aluminum connector has a simple structure and low raw material cost; it is easy to operate and assemble on the construction site; the bottom cover and the shell of the Y-shaped copper-aluminum connector are fused together through ultrasonic waves, and can meet the IP67 waterproof and dustproof standard ; The connector can be directly plugged into the commonly used copper terminal photovoltaic connectors on the market, and has strong versatility; the connector is small and lightweight.
附图说明Description of the drawings
图1为本发明的实施例的用于光伏系统的Y型铜铝连接器的结构示意图;Figure 1 is a schematic structural diagram of a Y-shaped copper-aluminum connector used in a photovoltaic system according to an embodiment of the present invention;
图2为本发明的实施例的用于光伏系统的Y型铜铝连接器的分解示意图;Figure 2 is an exploded schematic diagram of a Y-shaped copper-aluminum connector used in a photovoltaic system according to an embodiment of the present invention;
图3为本发明的实施例的铜铝端子的结构示意图;Figure 3 is a schematic structural diagram of a copper-aluminum terminal according to an embodiment of the present invention;
图4为本发明的实施例的用于光伏系统的Y型铜铝连接器的剖面示意图;Figure 4 is a schematic cross-sectional view of a Y-shaped copper-aluminum connector used in a photovoltaic system according to an embodiment of the present invention;
图5为本发明的另一实施例的铜铝端子的结构示意图;Figure 5 is a schematic structural diagram of a copper-aluminum terminal according to another embodiment of the present invention;
图6为本发明的另一实施例的用于光伏系统的Y型铜铝连接器的剖面示意图;Figure 6 is a schematic cross-sectional view of a Y-shaped copper-aluminum connector for photovoltaic systems according to another embodiment of the present invention;
图7为本发明的另一实施例的用于光伏系统的Y型铜铝连接器的分解示意图;Figure 7 is an exploded schematic diagram of a Y-shaped copper-aluminum connector for photovoltaic systems according to another embodiment of the present invention;
图8为本发明的另一实施例的用于光伏系统的Y型铜铝连接器的结构示意图。Figure 8 is a schematic structural diagram of a Y-shaped copper-aluminum connector used in a photovoltaic system according to another embodiment of the present invention.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention and are not intended to limit the present invention.
在详细描述本申请的各个实施例之前,首先简单描述本申请的技术构思:现有技术中的光伏专用铜铝连接器,目前只能实现一个铝端与一个铜端的连接,无法满足一个铝端同时与两个铜端的连接。为此,本申请提供了一种用于光伏系统的Y型铜铝连接器,Y型铜铝连接器的铜铝端子包括一个铝线端和两个铜线端,两个铜线端分别与铝线端焊接,其中铝线端用于连接铝电缆,铜线端用于连接铜端子光伏连接器接头,这样可以实现一个铝线缆同时与两个铜端子光伏连接器接头连接,实现一分为二的功能。Before describing each embodiment of the present application in detail, first briefly describe the technical concept of the present application: the photovoltaic-specific copper-aluminum connector in the prior art can currently only realize the connection between one aluminum terminal and one copper terminal, and cannot satisfy the requirements of one aluminum terminal. Simultaneous connection with both copper terminals. To this end, this application provides a Y-shaped copper-aluminum connector for photovoltaic systems. The copper-aluminum terminals of the Y-shaped copper-aluminum connector include one aluminum wire end and two copper wire ends. The two copper wire ends are connected to Aluminum wire ends are welded, where the aluminum wire ends are used to connect aluminum cables, and the copper wire ends are used to connect copper terminal photovoltaic connector joints. In this way, one aluminum cable can be connected to two copper terminal photovoltaic connector joints at the same time, achieving one point. For the function of two.
具体地,如图1和图2所示,本实施例公开的用于光伏系统的Y型铜铝连接器包括外壳10和铜铝端子20,铜铝端子20安装于外壳10中。如图3所示,其中铜铝端子20包括铝线端21、第一铜线端22和第二铜线端23,第一铜线端22和第二铜线端23分别与铝线端21固定连接,铝线端21的材质为铝,第一铜线端22和第二铜线端23的材质均为铜,铝线端21的部分伸出于外壳10之外以用于连接铝电缆100,第一铜线端22的部分和第二铜线端23的部分分别伸出于外壳10之外以用于连接铜端子光伏连接器接头。Specifically, as shown in FIGS. 1 and 2 , the Y-shaped copper-aluminum connector for photovoltaic systems disclosed in this embodiment includes a housing 10 and copper-aluminum terminals 20 , and the copper-aluminum terminals 20 are installed in the housing 10 . As shown in Figure 3, the copper-aluminum terminal 20 includes an aluminum wire end 21, a first copper wire end 22 and a second copper wire end 23. The first copper wire end 22 and the second copper wire end 23 are respectively connected with the aluminum wire end 21. Fixed connection, the aluminum wire end 21 is made of aluminum, the first copper wire end 22 and the second copper wire end 23 are both made of copper, part of the aluminum wire end 21 extends outside the shell 10 for connecting aluminum cables 100. Parts of the first copper wire end 22 and the second copper wire end 23 respectively extend outside the housing 10 for connecting to the copper terminal photovoltaic connector joint.
示例性地,铝线端21包括一体成型连接的第一焊接区段21a、第二焊接区段21b和压接区段21c,第一焊接区段21a与第一铜线端22的首段22a焊接,第二焊接区段21b与第二铜线端23的首段23a焊接,压接区段21c用于连接铝线缆100,第一铜线端22的尾段22b和第二铜线端23的尾段23b分别用于连接铜端子光伏连接器接头。其中,第一焊接区段21a和第二焊接区段21b均呈L字型,铜铝端子20整体呈Y字型,外壳10的形状与铜铝端子20的形状匹配。Exemplarily, the aluminum wire end 21 includes a first welding section 21a, a second welding section 21b and a crimping section 21c that are integrally connected. The first welding section 21a is connected to the first section 22a of the first copper wire end 22 Welding, the second welding section 21b is welded to the first section 23a of the second copper wire end 23, the crimping section 21c is used to connect the aluminum cable 100, the tail section 22b of the first copper wire end 22 and the second copper wire end The tail sections 23b of 23 are respectively used to connect copper terminals to photovoltaic connector joints. The first welding section 21 a and the second welding section 21 b are both L-shaped, the copper-aluminum terminal 20 is Y-shaped as a whole, and the shape of the housing 10 matches the shape of the copper-aluminum terminal 20 .
作为优选实施方式,第一焊接区段21a与第一铜线端22的首段22a、第二焊接区段21b与第二铜线端23的首段23a均采用高速摩擦焊接方式进行焊接。As a preferred embodiment, the first welding section 21a and the first section 22a of the first copper wire end 22, and the second welding section 21b and the first section 23a of the second copper wire end 23 are all welded by high-speed friction welding.
进一步地,第一铜线端22的首段22a的侧壁上设置有第一定位槽22c,第二铜线端23的首段23a的侧壁上设置有第二定位槽23c。如图4所示,Y型铜铝连接器还包括第一卡圈30和第二卡圈40,第一卡圈30套设于第一定位槽22c上且第一卡圈30与外壳10的内壁卡接固定,第二卡圈40套设于第二定位槽23c上且所述第二卡圈40与外壳10的内壁卡接固定。通过第一卡圈30和第二卡圈 40的固定作用,可提升外壳10与铜铝端子20的连接稳定性,防止后退不良的发生。Furthermore, a first positioning groove 22c is provided on the side wall of the first section 22a of the first copper wire end 22, and a second positioning groove 23c is provided on the side wall of the first section 23a of the second copper wire end 23. As shown in Figure 4, the Y-shaped copper-aluminum connector also includes a first clamping ring 30 and a second clamping ring 40. The first clamping ring 30 is sleeved on the first positioning groove 22c, and the first clamping ring 30 is connected to the housing 10. The inner wall is clamped and fixed, the second clamping ring 40 is sleeved on the second positioning groove 23c, and the second clamping ring 40 is clamped and fixed with the inner wall of the housing 10 . Through the fixing effect of the first clamp ring 30 and the second clamp ring 40, the connection stability between the housing 10 and the copper-aluminum terminal 20 can be improved and the occurrence of backlash failure can be prevented.
示例性地,第一铜线端22的尾段22b和第二铜线端23的尾段23b均为空心段,第一铜线端22的尾段22b内设置有第一触指24,第二铜线端23的尾段23b内设置有第二触指25,通过设置第一触指24和第二触指25,可以确保第一铜线端22的尾段22b和第二铜线端23的尾段23b在与铜端子光伏连接器接头快速对插后,插拔力符合标准要求,提高产品安全性能。Illustratively, the tail section 22b of the first copper wire end 22 and the tail section 23b of the second copper wire end 23 are both hollow sections, and the first contact finger 24 is disposed in the tail section 22b of the first copper wire end 22. A second contact finger 25 is provided in the tail section 23b of the second copper wire end 23. By providing the first contact finger 24 and the second contact finger 25, the tail section 22b of the first copper wire end 22 and the second copper wire end can be ensured. After the tail section 23b of 23 is quickly plugged into the copper terminal photovoltaic connector joint, the insertion and extraction force meets the standard requirements, improving product safety performance.
进一步地,如图4所示,Y型铜铝连接器还包括第一母接口50和第二母接口60,第一母接口50和第二母接口60均固定于外壳10上,并且第一铜线端22的尾段22b穿设于第一母接口50中,第二铜线端23的尾段23b穿设于第二母接口60中,其中第一母接口50和第二母接口60的形状设计成与市面上主流的铜端子光伏连接器接头的形状匹配,以使得第一母接口50和第二母接口60可插接铜端子光伏连接器接头。Further, as shown in Figure 4, the Y-shaped copper-aluminum connector also includes a first female interface 50 and a second female interface 60. The first female interface 50 and the second female interface 60 are both fixed on the housing 10, and the first female interface 50 and the second female interface 60 are fixed on the housing 10. The tail section 22b of the copper wire end 22 is inserted into the first female interface 50, and the tail section 23b of the second copper wire end 23 is inserted into the second female interface 60, where the first female interface 50 and the second female interface 60 The shape is designed to match the shape of mainstream copper terminal photovoltaic connector joints on the market, so that the first female interface 50 and the second female interface 60 can be plugged into the copper terminal photovoltaic connector joints.
进一步地,Y型铜铝连接器还包括第一密封圈70和第二密封圈80,第一母接口50和外壳10的连接处开设有第一卡槽51,第一卡槽51为环绕第一铜线端22的环形卡槽,第一密封圈70套设于第一卡槽51上。第二母接口60和外壳10的连接处开设有第二卡槽61,第二卡槽61为环绕第二铜线端23的环形卡槽,第二密封圈70套设于所述第二卡槽61上,当第一母接口50和第二母接口60插接在铜端子光伏连接器接头之后,第一密封圈70和第二密封圈80可起到防水防尘的效果。Further, the Y-shaped copper-aluminum connector also includes a first sealing ring 70 and a second sealing ring 80. A first latching groove 51 is provided at the connection between the first female interface 50 and the housing 10. The first latching groove 51 is formed around the first sealing ring 70 and the second sealing ring 80. There is an annular slot for the copper wire end 22, and the first sealing ring 70 is sleeved on the first slot 51. A second slot 61 is provided at the connection between the second female interface 60 and the housing 10 . The second slot 61 is an annular slot surrounding the second copper wire end 23 . The second sealing ring 70 is sleeved on the second slot 61 . On the groove 61, when the first female interface 50 and the second female interface 60 are inserted into the copper terminal photovoltaic connector joint, the first sealing ring 70 and the second sealing ring 80 can achieve a waterproof and dustproof effect.
示例性地,如图2和图4所示,Y型铜铝连接器还包括压接组件90,压接区段21c上设置有沿轴向延伸的压接孔21d,压接孔21d用于容纳铝电缆100去皮之后暴露的铝线芯101,压接组件90用于压紧压接区段21c和铝电缆100,以使得铝线芯101与压接孔21d固定连接。Illustratively, as shown in Figures 2 and 4, the Y-shaped copper-aluminum connector also includes a crimping assembly 90. The crimping section 21c is provided with an axially extending crimping hole 21d, and the crimping hole 21d is used for Accommodating the aluminum wire core 101 exposed after the aluminum cable 100 is peeled, the crimping assembly 90 is used to press the crimping section 21c and the aluminum cable 100 so that the aluminum wire core 101 is fixedly connected to the crimping hole 21d.
进一步地,如图5和图6所示,压接孔21d内还设置有若干弹性卡条210,弹性卡条210的第一端210a固定连接于压接孔21d的内侧壁上,弹性卡条210的与第一端210a相对的第二端210b沿着靠近外壳10的方向倾斜延伸,若干弹性卡条210整体呈圆锥形分布。当铝线芯101正向插入压接孔21d内时,铝线芯101与第二端210b接触;当铝线芯101被方向拉扯时,由于第二端210b的阻挡作用,可以限制铝线芯101被拔出,保证铝线芯101的连接稳定性。Further, as shown in Figures 5 and 6, a number of elastic clamping strips 210 are also provided in the crimping hole 21d. The first end 210a of the elastic clamping strip 210 is fixedly connected to the inner wall of the crimping hole 21d. The elastic clamping strips The second end 210b of 210 opposite to the first end 210a extends obliquely along the direction close to the housing 10, and a plurality of elastic clamping strips 210 are distributed in a conical shape as a whole. When the aluminum wire core 101 is inserted into the crimping hole 21d forward, the aluminum wire core 101 contacts the second end 210b; when the aluminum wire core 101 is pulled in the direction, the aluminum wire core can be restricted due to the blocking effect of the second end 210b. 101 is pulled out to ensure the connection stability of the aluminum wire core 101.
进一步地,压接组件90包括塑胶螺帽91、塑胶花篮92和防水套93,防水 套93套接于压接区段21c和铝电缆100的交界处,塑胶花篮92套设于防水套93外;塑胶螺帽91旋紧于塑胶花篮92外且固定于外壳10上,以紧固防水套93和铝线芯101。示例性地,外壳10上设置有螺纹固定部12,塑胶螺帽91与螺纹固定部12螺纹连接,压接区段21c穿设于螺纹固定部12的通孔12a中。Further, the crimping assembly 90 includes a plastic nut 91, a plastic flower basket 92 and a waterproof sleeve 93. The waterproof sleeve 93 is sleeved at the junction of the crimping section 21c and the aluminum cable 100, and the plastic flower basket 92 is sleeved outside the waterproof sleeve 93. ; The plastic nut 91 is tightened outside the plastic flower basket 92 and fixed on the shell 10 to fasten the waterproof cover 93 and the aluminum wire core 101. For example, the housing 10 is provided with a threaded fixing part 12 , the plastic nut 91 is threadedly connected to the threaded fixing part 12 , and the crimping section 21 c is inserted into the through hole 12 a of the threaded fixing part 12 .
进一步地,压接区段21c伸出于外壳10且容纳于螺纹固定部12内部,即压接区段21c未伸出于螺纹固定部12通孔之外,防水套93的一部分位于螺纹固定部12的通孔12a之内,防水套93的另一部分位于通孔12a之外,塑胶花篮92的主体位于通孔12a之外,且塑胶花篮92的边缘与位于通孔12a之内,这样当塑胶螺帽91与螺纹固定部12连接固定时,可有效地压紧塑胶花篮92和防水套93,同时保证压接组件90的整体稳定性。Furthermore, the crimping section 21c protrudes from the housing 10 and is accommodated inside the threaded fixing part 12, that is, the crimping section 21c does not protrude outside the through hole of the threaded fixing part 12, and a part of the waterproof sleeve 93 is located in the threaded fixing part. 12 within the through hole 12a, the other part of the waterproof cover 93 is located outside the through hole 12a, the main body of the plastic flower basket 92 is located outside the through hole 12a, and the edge of the plastic flower basket 92 is located within the through hole 12a, so that when the plastic When the nut 91 is connected and fixed to the threaded fixing part 12, the plastic flower basket 92 and the waterproof sleeve 93 can be effectively pressed, while ensuring the overall stability of the crimping assembly 90.
组装方式为:首先将铝电缆100的部分去皮暴露出铝线芯101,将铝线芯101穿入到压接孔21d中,将防水套93套接到铝线芯101和压接孔21d的交界处,将塑胶花篮92套设于防水套93之外,最后旋紧塑胶螺帽91,使得塑胶螺帽91依次压紧塑胶花篮92、防水套93以及压接区段21c和铝电缆100,以使得铝线芯101与压接孔21d稳固连接。The assembly method is: first, peel off part of the aluminum cable 100 to expose the aluminum wire core 101, insert the aluminum wire core 101 into the crimping hole 21d, and sleeve the waterproof sleeve 93 to the aluminum wire core 101 and the crimping hole 21d. At the junction of , so that the aluminum wire core 101 is firmly connected to the crimping hole 21d.
如图5和图6所示,在另一实施例中,压接区段21c的外侧壁上设置有螺纹凹槽21e,防水套93的内壁开设有与螺纹凹槽21e配合的螺纹凸起93a,当防水套93套设在压接区段21c上时,螺纹凹槽21e与螺纹凸起93a卡接,可以在轴向方向对压接区段21c起到限位作用。这样当铝电缆100被外界拉扯而导致压接区段21c被拉动时,由于螺纹凸起93a起到的阻挡作用,外界拉扯力不会传递至第一铜线端22、第二铜线端23,可避免铜线端与铝线端焊接处受到外力干扰,提升了连接稳定性。As shown in Figures 5 and 6, in another embodiment, the outer wall of the crimping section 21c is provided with a threaded groove 21e, and the inner wall of the waterproof sleeve 93 is provided with a threaded protrusion 93a that matches the threaded groove 21e. , when the waterproof sleeve 93 is set on the crimping section 21c, the threaded groove 21e is engaged with the threaded protrusion 93a, which can limit the crimping section 21c in the axial direction. In this way, when the aluminum cable 100 is pulled by the outside world and the crimping section 21c is pulled, due to the blocking effect of the threaded protrusion 93a, the outside pulling force will not be transmitted to the first copper wire end 22 and the second copper wire end 23 , which can prevent the welding joint between the copper wire end and the aluminum wire end from being interfered by external forces and improve the connection stability.
如图7所示,在另一实施例中,螺纹固定部12的外侧壁上设置有止退弹片12b,塑胶螺帽91的内侧壁具有与止退弹片12b配合的锁止槽,当正向转动塑胶螺帽91以与螺纹固定部12螺纹连接锁紧时,止退弹片12b开设在锁止槽中,可避免塑胶螺帽91反向转动,防止塑胶螺帽91与螺纹固定部12之间产生松动。As shown in Figure 7, in another embodiment, the outer wall of the threaded fixing part 12 is provided with a back-stop spring piece 12b, and the inner wall of the plastic nut 91 has a locking groove that cooperates with the back-stop spring piece 12b. When the forward direction When the plastic nut 91 is rotated to be threadedly connected and locked with the threaded fixing part 12, the anti-retraction elastic piece 12b is opened in the locking groove to prevent the plastic nut 91 from rotating in the opposite direction and prevent the plastic nut 91 from being connected to the threaded fixing part 12. produce looseness.
在另一实施方式中,Y型铜铝连接器还包括底盖13,外壳10上具有开口10a,底盖13与开口10a盖合;底盖13上具有底盖通孔,压接区段21c穿过底盖通孔,螺纹固定部12设置于底盖通孔的外围。其中,底盖13与开口10a可采用超声波熔接方式进行固定,提升连接的密封性,以防水防尘。采用底盖连接方式,在实际安装过程中,可先将铜铝端子20整体从外壳10中取出,接着 按照上述的组装方式进行组装之后,最后将铜铝端子20推入到外壳10中,使得第一卡圈30和第二卡圈40卡接固定在外壳10的内壁上,第一铜线端22的尾段22b穿入到第一母接口50中,第二铜线端23的尾段23b穿入到第二母接口60中,从而大大地提高了组装的方便性。In another embodiment, the Y-shaped copper-aluminum connector also includes a bottom cover 13, the housing 10 has an opening 10a, and the bottom cover 13 is closed with the opening 10a; the bottom cover 13 has a bottom cover through hole, and the crimping section 21c Passing through the bottom cover through hole, the threaded fixing portion 12 is provided on the periphery of the bottom cover through hole. Among them, the bottom cover 13 and the opening 10a can be fixed by ultrasonic welding to improve the sealing of the connection and prevent water and dust. Using the bottom cover connection method, during the actual installation process, the copper-aluminum terminal 20 can be taken out of the housing 10 as a whole, and then assembled according to the above assembly method, and finally the copper-aluminum terminal 20 can be pushed into the housing 10, so that The first clamp ring 30 and the second clamp ring 40 are clamped and fixed on the inner wall of the housing 10. The tail section 22b of the first copper wire end 22 penetrates into the first female interface 50, and the tail section 22b of the second copper wire end 23 penetrates into the first female interface 50. 23b penetrates into the second female interface 60, thereby greatly improving the convenience of assembly.
如图6、图7、图8所示,在另一实施例中,Y型铜铝连接器还包括第一锁紧帽110和第二锁紧帽120,在第一母接口50和外壳10的连接处开设有第一环形部103,在第二母接口60和外壳10的连接处开设有第二环形部104,其中,第一环形部103环绕第一卡槽51且与第一卡槽51间隔设置,第二环形部104环绕第二卡槽61且与第一卡槽51间隔设置。第一锁紧帽110与第一环形部103螺纹连接,使得第一母接口50处于第一锁紧帽110内侧,起到保护作用;第二锁紧帽120与第二环形部104螺纹连接,使得第二母接口60处于第二锁紧帽120内侧,起到保护作用,另外第一锁紧帽110和第二锁紧帽120还用于通过螺纹连接的方式与相应的插座配合,以提高Y型铜铝连接器在使用过程的稳定性。As shown in Figures 6, 7, and 8, in another embodiment, the Y-shaped copper-aluminum connector further includes a first locking cap 110 and a second locking cap 120. Between the first female interface 50 and the housing 10 A first annular portion 103 is provided at the connection, and a second annular portion 104 is provided at the connection between the second female interface 60 and the housing 10 , wherein the first annular portion 103 surrounds the first slot 51 and is connected with the first slot 51 . 51 are spaced apart from each other, and the second annular portion 104 surrounds the second card groove 61 and is spaced apart from the first card groove 51 . The first locking cap 110 is threadedly connected to the first annular portion 103, so that the first female interface 50 is located inside the first locking cap 110 to play a protective role; the second locking cap 120 is threadedly connected to the second annular portion 104, The second female interface 60 is located inside the second locking cap 120 to play a protective role. In addition, the first locking cap 110 and the second locking cap 120 are also used to cooperate with the corresponding socket through threaded connection to improve The stability of Y-shaped copper-aluminum connector during use.
本实施例公开的用于光伏系统的Y型铜铝连接器,铜铝端子具有一个铝线端和两个铜线端,可实现一根铝电缆能同时与二个铜端子光伏连接器接头进行连接。此外,该Y型铜铝连接器结构简单、原材料成本低;在工地上操作方便、易装配;Y型铜铝连接器的底盖与外壳通过超声波融接成一体,可达到IP67防水防尘标准;连接器可直接与市场上常用的铜端子光伏连接器接头进行对插,通用性强;连接器体积小、轻便。This embodiment discloses a Y-shaped copper-aluminum connector for photovoltaic systems. The copper-aluminum terminal has one aluminum wire end and two copper wire ends, which enables one aluminum cable to be connected to two copper terminal photovoltaic connectors at the same time. connect. In addition, the Y-shaped copper-aluminum connector has a simple structure and low raw material cost; it is easy to operate and assemble on the construction site; the bottom cover and the shell of the Y-shaped copper-aluminum connector are fused together through ultrasonic waves, and can meet the IP67 waterproof and dustproof standard ; The connector can be directly plugged into the commonly used copper terminal photovoltaic connectors on the market, and has strong versatility; the connector is small and lightweight.
上面对本发明的具体实施方式进行了详细描述,虽然已表示和描述了一些实施例,但本领域技术人员应该理解,在不脱离由权利要求及其等同物限定其范围的本发明的原理和精神的情况下,可以对这些实施例进行修改和完善,这些修改和完善也应在本发明的保护范围内。The specific embodiments of the present invention have been described in detail above. Although some embodiments have been shown and described, those skilled in the art will understand that the invention can be practiced without departing from the principles and spirit of the invention as defined by the claims and their equivalents. Under the circumstances, these embodiments can be modified and improved, and these modifications and improvements should also be within the protection scope of the present invention.

Claims (10)

  1. 一种用于光伏系统的Y型铜铝连接器,其中,所述Y型铜铝连接器包括外壳和铜铝端子,所述铜铝端子安装于所述外壳中,其中所述铜铝端子包括铝线端、第一铜线端和第二铜线端,所述第一铜线端和所述第二铜线端分别与所述铝线端固定连接,所述铝线端的材质为铝,所述第一铜线端和所述第二铜线端的材质均为铜,所述铝线端的部分伸出于所述外壳之外以用于连接铝电缆,所述第一铜线端的部分和所述第二铜线端的部分分别伸出于所述外壳之外以用于连接铜端子光伏连接器接头。A Y-shaped copper-aluminum connector for photovoltaic systems, wherein the Y-shaped copper-aluminum connector includes a shell and copper-aluminum terminals, the copper-aluminum terminals are installed in the shell, and the copper-aluminum terminals include An aluminum wire end, a first copper wire end and a second copper wire end. The first copper wire end and the second copper wire end are respectively fixedly connected to the aluminum wire end. The material of the aluminum wire end is aluminum, The material of the first copper wire end and the second copper wire end is copper, and the part of the aluminum wire end extends outside the housing for connecting aluminum cables. The parts of the first copper wire end and Parts of the second copper wire ends respectively extend outside the housing for connecting copper terminals to photovoltaic connector joints.
  2. 根据权利要求1所述的用于光伏系统的Y型铜铝连接器,其中,所述铝线端包括一体成型连接的第一焊接区段、第二焊接区段和压接区段,所述第一焊接区段与所述第一铜线端的首段焊接,所述第二焊接区段与所述第二铜线端的首段焊接,所述压接区段用于连接所述铝线缆,所述第一铜线端的尾段和所述第二铜线端的尾段分别用于连接铜端子光伏连接器接头。The Y-shaped copper-aluminum connector for photovoltaic systems according to claim 1, wherein the aluminum wire end includes a first welding section, a second welding section and a crimping section that are integrally connected, and the The first welding section is welded to the first section of the first copper wire end, the second welding section is welded to the first section of the second copper wire end, and the crimping section is used to connect the aluminum cable , the tail section of the first copper wire end and the tail section of the second copper wire end are respectively used to connect the copper terminal photovoltaic connector joint.
  3. 根据权利要求2所述的用于光伏系统的Y型铜铝连接器,其中,所述第一铜线端的首段的侧壁上设置有第一定位槽,所述第二铜线端的首段的侧壁上设置有第二定位槽;所述Y型铜铝连接器还包括第一卡圈和第二卡圈,所述第一卡圈套设于所述第一定位槽上且所述第一卡圈与所述外壳的内壁卡接固定,所述第二卡圈套设于所述第二定位槽上且所述第二卡圈与所述外壳的内壁卡接固定。The Y-shaped copper-aluminum connector for photovoltaic systems according to claim 2, wherein a first positioning groove is provided on the side wall of the first section of the first copper wire end, and the first section of the second copper wire end is A second positioning groove is provided on the side wall; the Y-shaped copper-aluminum connector also includes a first clamp ring and a second clamp ring, the first clamp ring is set on the first positioning slot and the third A clamping ring is clamped and fixed to the inner wall of the housing, the second clamping ring is sleeved on the second positioning groove, and the second clamping ring is clamped and fixed to the inner wall of the housing.
  4. 根据权利要求2所述的用于光伏系统的Y型铜铝连接器,其中,所述第一铜线端的尾段和所述第二铜线端的尾段均为空心段,所述第一铜线端的尾段内设置有第一触指,所述第二铜线端的尾段内设置有第二触指。The Y-shaped copper-aluminum connector for photovoltaic systems according to claim 2, wherein the tail section of the first copper wire end and the tail section of the second copper wire end are both hollow sections, and the first copper wire end is hollow. A first contact finger is provided in the tail section of the wire end, and a second contact finger is provided in the tail section of the second copper wire end.
  5. 根据权利要求2所述的用于光伏系统的Y型铜铝连接器,其中,所述Y型铜铝连接器还包括第一母接口和第二母接口,所述第一母接口和所述第二母接口均固定于所述外壳上,并且所述第一铜线端的尾段穿设于所述第一母接口中,所述第二铜线端的尾段穿设于所述第二母接口中,其中所述第一母接口和所述第二母接口分别用于插接所述铜端子光伏连接器接头。The Y-shaped copper-aluminum connector for photovoltaic systems according to claim 2, wherein the Y-shaped copper-aluminum connector further includes a first female interface and a second female interface, the first female interface and the The second female interfaces are both fixed on the housing, and the tail section of the first copper wire end is passed through the first female interface, and the tail section of the second copper wire end is passed through the second female interface. In the interface, the first female interface and the second female interface are respectively used to plug in the copper terminal photovoltaic connector joint.
  6. 根据权利要求2所述的用于光伏系统的Y型铜铝连接器,其中,所述Y型铜铝连接器还包括压接组件,所述压接区段上设置有沿轴向延伸的压接孔,所述压接孔用于容纳所述铝电缆去皮之后暴露的铝线芯,所述压接组件用于压紧所述压接区段和所述铝电缆,以使得所述铝线芯与所述压接孔固定连接。The Y-shaped copper-aluminum connector for photovoltaic systems according to claim 2, wherein the Y-shaped copper-aluminum connector further includes a crimping assembly, and the crimping section is provided with a crimping rod extending along the axial direction. The crimping hole is used to accommodate the aluminum wire core exposed after the aluminum cable is peeled, and the crimping component is used to compress the crimping section and the aluminum cable so that the aluminum The wire core is fixedly connected to the crimping hole.
  7. 根据权利要求6所述的用于光伏系统的Y型铜铝连接器,其中,所述压接组件包括塑胶螺帽、塑胶花篮和防水套,所述防水套套接于所述压接区段和所述铝电缆的交界处,所述塑胶花篮套设于所述防水套外;所述塑胶螺帽旋紧于所述塑胶花篮外且固定于所述外壳上,以紧固所述防水套和所述铝线芯。The Y-shaped copper-aluminum connector for photovoltaic systems according to claim 6, wherein the crimping assembly includes a plastic nut, a plastic flower basket and a waterproof sleeve, and the waterproof sleeve is sleeved on the crimping section and At the junction of the aluminum cables, the plastic flower basket is set outside the waterproof cover; the plastic nut is screwed on the outside of the plastic flower basket and fixed on the shell to tighten the waterproof cover and The aluminum wire core.
  8. 根据权利要求7所述的用于光伏系统的Y型铜铝连接器,其中,所述外壳上设置有螺纹固定部,所述塑胶螺帽与所述螺纹固定部螺纹连接。The Y-shaped copper-aluminum connector for photovoltaic systems according to claim 7, wherein the housing is provided with a threaded fixing part, and the plastic nut is threadedly connected to the threaded fixing part.
  9. 根据权利要求8所述的用于光伏系统的Y型铜铝连接器,其中,所述Y型铜铝连接器还包括底盖,所述外壳上具有开口,所述底盖与所述开口盖合;所述底盖上具有底盖通孔,所述螺纹固定部设置于所述底盖通孔的外围,所述压接区段穿过所述底盖通孔且穿设于所述螺纹固定部内。The Y-shaped copper-aluminum connector for photovoltaic systems according to claim 8, wherein the Y-shaped copper-aluminum connector further includes a bottom cover, the housing has an opening, and the bottom cover and the opening cover The bottom cover has a bottom cover through hole, the threaded fixing part is arranged on the periphery of the bottom cover through hole, and the crimping section passes through the bottom cover through hole and is inserted into the thread Fixed inside.
  10. 根据权利要求5所述的用于光伏系统的Y型铜铝连接器,其中,所述Y型铜铝连接器还包括第一密封圈和第二密封圈,所述第一母接口和所述外壳的连接处开设有第一卡槽,所述第一密封圈套设于所述第一卡槽上,所述第二母接口和所述外壳的连接处开设有第二卡槽,所述第二密封圈套设于所述第二卡槽上。The Y-shaped copper-aluminum connector for photovoltaic systems according to claim 5, wherein the Y-shaped copper-aluminum connector further includes a first sealing ring and a second sealing ring, the first female interface and the A first clamping groove is provided at the connection point of the casing, and the first sealing ring is set on the first clamping groove. A second clamping groove is provided at the connection point between the second female interface and the casing. Two sealing rings are sleeved on the second slot.
PCT/CN2022/128930 2022-03-22 2022-11-01 Y-type copper-aluminum connector for photovoltaic system WO2023179026A1 (en)

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CN114792907A (en) * 2022-03-22 2022-07-26 青海黄河上游水电开发有限责任公司西宁太阳能电力分公司 Y-shaped copper-aluminum connector for photovoltaic system
CN117937124B (en) * 2024-03-20 2024-05-24 常州市生生线缆有限公司 Copper-aluminum transition connector and manufacturing method thereof

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CN114792907A (en) * 2022-03-22 2022-07-26 青海黄河上游水电开发有限责任公司西宁太阳能电力分公司 Y-shaped copper-aluminum connector for photovoltaic system

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CN202949088U (en) * 2012-07-30 2013-05-22 东莞市三宥光伏有限公司 Photovoltaic adapter
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