WO2023174152A1 - Preparation method for positive electrode material, positive electrode material, positive electrode sheet, and sodium-ion battery - Google Patents

Preparation method for positive electrode material, positive electrode material, positive electrode sheet, and sodium-ion battery Download PDF

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WO2023174152A1
WO2023174152A1 PCT/CN2023/080492 CN2023080492W WO2023174152A1 WO 2023174152 A1 WO2023174152 A1 WO 2023174152A1 CN 2023080492 W CN2023080492 W CN 2023080492W WO 2023174152 A1 WO2023174152 A1 WO 2023174152A1
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sodium
positive electrode
iron phosphate
source
cathode material
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PCT/CN2023/080492
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French (fr)
Chinese (zh)
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赵旭
赵阿龙
杨娇娇
王勤
陈重学
吴宏伦
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湖北万润新能源科技股份有限公司
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Publication of WO2023174152A1 publication Critical patent/WO2023174152A1/en

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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B25/00Phosphorus; Compounds thereof
    • C01B25/16Oxyacids of phosphorus; Salts thereof
    • C01B25/26Phosphates
    • C01B25/45Phosphates containing plural metal, or metal and ammonium
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/054Accumulators with insertion or intercalation of metals other than lithium, e.g. with magnesium or aluminium
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/58Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
    • H01M4/5825Oxygenated metallic salts or polyanionic structures, e.g. borates, phosphates, silicates, olivines
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/62Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
    • H01M4/624Electric conductive fillers
    • H01M4/625Carbon or graphite
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/60Particles characterised by their size
    • C01P2004/61Micrometer sized, i.e. from 1-100 micrometer
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/40Electric properties
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M2004/021Physical characteristics, e.g. porosity, surface area
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M2004/026Electrodes composed of, or comprising, active material characterised by the polarity
    • H01M2004/028Positive electrodes

Definitions

  • the present disclosure relates to the field of battery technology, and specifically to a preparation method of a positive electrode material, a positive electrode material, a positive electrode sheet and a sodium ion battery.
  • Secondary batteries have become an ideal choice for large-scale energy storage technology due to their comprehensive advantages such as mature technology, high flexibility, and high energy conversion rate.
  • Secondary batteries include nickel metal hydride batteries, nickel cadmium batteries, lead-acid batteries, alkaline zinc-manganese batteries, lithium-ion batteries, sodium-ion batteries and potassium-ion batteries and other related categories.
  • nickel metal hydride batteries nickel cadmium batteries
  • lead-acid batteries lead-acid batteries
  • alkaline zinc-manganese batteries lithium-ion batteries
  • sodium-ion batteries sodium-ion batteries and potassium-ion batteries and other related categories.
  • lithium/sodium-ion batteries are undoubtedly the best among them.
  • lithium-ion batteries dominate the current 3C product market and the electric vehicle field, the scarcity and uneven distribution of lithium resources will inevitably fail to meet the needs of the growing electric vehicle field, let alone the cheap requirements of large-scale energy storage.
  • the working principle of sodium-ion batteries is similar to that of lithium-ion
  • the iron-based composite sodium phosphate cathode material Na 4 Fe 3 (PO 4 ) 2 P 2 O 7 has a suitable theoretical capacity (129mAh g -1 ), a moderate voltage platform (3.1V), a stable framework structure, and excellent Electrochemical properties. However, its poor electronic conductivity severely limits its performance.
  • An object of the present disclosure is to provide a method for preparing a cathode material to solve the technical problem in the prior art that the poor electronic conductivity of the cathode material severely restricts its performance.
  • This disclosure introduces in the material preparation process Two carbon sources with completely different properties are introduced, and the differences in their distribution intervals during high-temperature calcination are used to construct interface layers with different functions, thereby improving the overall electrochemical performance of the material.
  • Another object of the present disclosure is to provide a cathode material prepared by the method for preparing the cathode material.
  • Another object of the present disclosure is to provide a cathode sheet including the cathode material.
  • Another object of the present disclosure is to provide a sodium ion battery including the positive electrode sheet.
  • the present disclosure provides a method for preparing a cathode material, which includes the following steps:
  • the first mixture of iron phosphate, phosphorus source, sodium source, organic carbon source and water is ball milled to obtain a first mixed system; the first mixed system and the second mixture of carbon materials are ball milled and sand milled in sequence Process to obtain a second mixed system; the second mixed system is dried and calcined.
  • the organic carbon source includes at least one of citric acid, glucose and sucrose.
  • the phosphorus source includes at least one of sodium dihydrogen phosphate, sodium phosphate and phosphoric acid.
  • the sodium source includes at least one of sodium acetate, sodium nitrate and sodium oxalate.
  • the carbon material includes graphite, acetylene black and/or carbon black.
  • the particle size of the carbon material is 1 to 5 ⁇ m.
  • the iron phosphate is crystalline and/or amorphous solid particles; in the iron phosphate, the molar ratio of Fe and P is 0.97 to 1.05.
  • the particle size of the iron phosphate is 1 to 15 ⁇ m.
  • the molar ratio of the iron phosphate, phosphorus source and sodium source is (2.96 ⁇ 3):1:(3 ⁇ 3.05).
  • the molar ratio of the iron phosphate and the organic carbon source is 1: (1-5);
  • the molar ratio of the iron phosphate to the carbon material is 1: (0.02-0.05).
  • the first mixture further includes a dispersant.
  • the dispersant includes polyethylene glycol.
  • the molar ratio of the dispersant to the organic carbon source is (1-2):3.
  • the mass content of iron phosphate, phosphorus source, sodium source and organic carbon source in the first mixture is 10% to 40%.
  • the particle size D100 of iron phosphate is 5 to 10 ⁇ m.
  • the ball milling treatment time is 6 to 10 hours.
  • the particle size D100 of iron phosphate is less than or equal to 0.2 ⁇ m.
  • the drying includes spray drying.
  • the drying temperature is 75-110°C and the drying time is 5-10 hours.
  • the calcination includes: maintaining the temperature at 250-350°C for 3-5 hours, then raising the temperature to 500-600°C and maintaining the temperature for 10-15 hours.
  • the heating rate is 2-5°C/min.
  • the positive electrode material is prepared by the preparation method of the positive electrode material.
  • the present disclosure also provides a cathode sheet, including the cathode material.
  • a sodium ion battery includes the positive electrode sheet.
  • This disclosure introduces two carbon sources with completely different properties in the preparation process of the iron-based composite phosphate Na 4 Fe 3 (PO 4 ) 2 P 2 O 7 cathode material, and utilizes the difference in their distribution intervals during the high-temperature calcination process. To construct interface layers with different functions, thereby improving the overall electrochemical performance of the material.
  • the two carbon sources are carbon-containing organic matter that is easy to be pyrolyzed at high temperatures and high specific surface conductive carbon powder.
  • the addition of high-specific surface conductive carbon powder greatly reduces the powder resistance, effectively increases surface reaction sites, is beneficial to electronic conductivity and ion transmission, and thereby reduces the internal resistance of the positive electrode side of the battery and electrochemistry. polarization.
  • the particle size of the cathode material obtained by the present disclosure is 1 to 2 ⁇ m, and the size is uniform.
  • the reversible specific capacity of the battery prepared from the iron-based composite phosphate cathode material of the present disclosure reaches 110.5mAh/g.
  • Figure 1 is a scanning electron microscope (SEM) image of the cathode material in Example 1 of the present disclosure
  • Figure 2 is an SEM image of the cathode material in Comparative Example 1 of the present disclosure
  • Figure 3 is a charge and discharge curve of the battery prepared from the cathode material in Comparative Example 1 of the present disclosure
  • Figure 4 is a charge-discharge curve of a battery prepared from the cathode material in Example 1 of the present disclosure.
  • the present disclosure relates to a preparation method of a cathode material, including the following steps:
  • the first mixture of iron phosphate, phosphorus source, sodium source, organic carbon source and water is ball milled to obtain a first mixed system; the first mixed system and the second mixture of carbon materials are ball milled and sand milled in sequence Process to obtain a second mixed system; the second mixed system is dried and calcined.
  • the principle of this disclosure includes: introducing two carbon sources with completely different properties during the material preparation process, and utilizing the differences in their distribution intervals during high-temperature calcination to construct interface layers with different functions, thereby improving the overall electrochemical performance of the material.
  • the two carbon sources are carbon-containing organic matter that is easy to be pyrolyzed at high temperatures and high specific surface conductive carbon powder.
  • the addition of high-specific surface conductive carbon powder greatly reduces the powder resistance, effectively increases surface reaction sites, is beneficial to electronic conductivity and ion transmission, and thereby reduces the internal resistance of the positive electrode side of the battery and electrochemistry. polarization.
  • the organic carbon source includes at least one of citric acid, glucose and sucrose.
  • the phosphorus source includes at least one of sodium dihydrogen phosphate, sodium phosphate and phosphoric acid.
  • the sodium source includes at least one of sodium acetate, sodium nitrate and sodium oxalate.
  • the purity of sodium dihydrogen phosphate and sodium acetate is greater than or equal to 99.5%.
  • the carbon material includes graphite, acetylene black and/or carbon black.
  • Graphite in this disclosure includes natural graphite and/or artificial graphite.
  • Carbon black is superconducting carbon black.
  • the particle size of the carbon material is 1 to 5 ⁇ m. Specifically, it can be 2 ⁇ m, 3 ⁇ m, or 4 ⁇ m.
  • the iron phosphate is crystalline and/or amorphous solid particles; in the iron phosphate, the molar ratio of Fe and P is 0.97 to 1.05. Specifically, it can be 0.98, 0.99, 1, 1.01, 1.02, 1.03 or 1.04.
  • the particle size of the iron phosphate is 1 to 15 ⁇ m. Specifically, it can be 2 ⁇ m, 3 ⁇ m, 4 ⁇ m, 5 ⁇ m, 6 ⁇ m, 7 ⁇ m, 8 ⁇ m, 9 ⁇ m, 10 ⁇ m, 11 ⁇ m, 12 ⁇ m, 13 ⁇ m, and 14 ⁇ m.
  • the molar ratio of the iron phosphate, phosphorus source and sodium source is (2.96 ⁇ 3):1:(3 ⁇ 3.05).
  • the molar ratio of the iron phosphate to the organic carbon source is 1: (1-5); in one embodiment, the molar ratio of the iron phosphate to the organic carbon source is 1:1.2, 1:1.5 , 1:1.7, 1:2, 1:2.2, 1:2.5, 1:2.7, 1:3, 1:3.2, 1:3.5, 1:3.7, 1:4, 1:4.2, 1:4.5, 1 :4.7.
  • the molar ratio of the iron phosphate to the carbon material is 1: (0.02-0.05). In one embodiment, the phosphorus The molar ratios of iron acid and the carbon material are 1:0.03, 1:0.04, and 1:0.045.
  • the first mixture further includes a dispersant.
  • the dispersant includes polyethylene glycol.
  • the molar ratio of the dispersant to the organic carbon source is (1-2):3. In one embodiment, the molar ratio of the dispersant to the organic carbon source includes but is not limited to 1:3, 1.2:3, 1.5:3, 1.7:3, and 2:3.
  • the present disclosure further improves the dispersion effect of the first mixture and improves its uniformity and stability by adding an appropriate amount of dispersant.
  • the mass content of iron phosphate, phosphorus source, sodium source and organic carbon source in the first mixture is 10% to 40%. In one embodiment, the mass content (solid content) of iron phosphate, phosphorus source, sodium source and organic carbon source in the first mixture is 11%, 13%, 15%, 17%, 20%, 22 %, 25%, 27%, 30%, 32%, 35%, 37% or 39%.
  • the particle size D100 of iron phosphate is 5 to 10 ⁇ m. In one embodiment, in the first mixed system, the particle size D100 of iron phosphate is 5.2 ⁇ m, 5.5 ⁇ m, 6 ⁇ m, 6.5 ⁇ m, 7 ⁇ m, 7.5 ⁇ m, 8 ⁇ m, 8.5 ⁇ m, 9 ⁇ m, 9.5 ⁇ m. That is, the termination condition for ball milling of the first mixture is until the particle size D100 is 5 to 10 ⁇ m.
  • the particle size D100 of iron phosphate is less than or equal to 0.2 ⁇ m. That is, the sanding termination condition is until the particle size control range is D100 ⁇ 0.2.
  • the drying includes spray drying.
  • the drying temperature is 75-110°C and the drying time is 5-10 hours. In one embodiment, the drying temperature includes but is not limited to 75°C, 80°C, 82°C, 85°C, 90°C, 95°C, 100°C, 102°C, 105°C, and 108°C. The drying time is 6h, 7h, 8h, 9h.
  • the calcination includes: maintaining the temperature at 250-350°C for 3-5 hours, then raising the temperature to 500-600°C and maintaining the temperature for 10-15 hours.
  • the temperature is maintained at 260°C, 270°C, 280°C, 290°C, 300°C, 310°C, 320°C, 330°C or 340°C for 3.5h, 4h or 4.5h. Raise the temperature to 510°C, 520°C, 530°C, 540°C, 550°C, 560°C, 570°C, 580°C, 590°C and keep it warm for 11h, 12h, 13h or 14h.
  • the heating rate is 2 to 5°C/min. Specifically, it can be 2.5°C/min, 3°C/min, 3.5°C/min, 4°C/min, or 4.5°C/min.
  • the calcinations of the present disclosure are performed under protective gas conditions.
  • Protective gases include nitrogen.
  • the disclosure also relates to the cathode material prepared by the method for preparing the cathode material.
  • the particle size of the cathode material of the present disclosure is 1 ⁇ m to 2 ⁇ m, the overall particle distribution is more uniform than that of a single carbon source, and it has excellent electrochemical performance.
  • the present disclosure also relates to a cathode sheet including the cathode material.
  • a cathode material, a conductive agent and a binder with a mass ratio of 70:20:10 are mixed to obtain a mixed slurry; the mixed slurry is coated on an aluminum foil with a diameter of 19 mm, and the mixture is heated at 120°C Vacuum dry for 12 hours to obtain the positive electrode sheet.
  • the conductive agent includes acetylene black; the binder includes PVDF.
  • the present disclosure also relates to a sodium ion battery, including the positive electrode sheet.
  • the above-mentioned positive electrode sheet is taken, and metallic sodium is used as the counter electrode, 1mol/L NaClO 4 ethylene carbonate/diethyl carbonate (volume ratio 1:1) is the electrolyte, and the separator is cellgard2035.
  • a button battery is assembled in the box, and the battery model is CR2016.
  • the preparation method of positive electrode material includes the following steps:
  • the preparation method of positive electrode material includes the following steps:
  • the preparation method of positive electrode material includes the following steps:
  • the total solid content is about 40%, the particle size of iron phosphate is 2-9.5 ⁇ m, ball-mill until the particle size is between D100 and 5 ⁇ m; add 100g of carbon powder to the above-mentioned ball milling tank, and continue to ball-mill with the same process until the solution until the carbon powder is evenly dispersed; then change to sand grinding until the solid particle size in the solution is lower than D100 and is 0.2 ⁇ m; spray dry the above emulsion with the air inlet temperature being 300°C and the air outlet temperature being 110°C to obtain the powder form precursor; finally, in an N 2 atmosphere, the temperature was maintained at 350°C for 3 hours at a heating rate of 5°C, and at 500°C for 10 hours. After natural cooling, the Na 4 Fe 3 (PO 4 ) 2 P 2 O 7 /C composite was obtained. Electrode materials.
  • the phosphorus removal source is sodium phosphate
  • the sodium source is sodium oxalate
  • the organic carbon source is glucose and sucrose, wherein the molar ratio of sodium phosphate, sodium oxalate, iron phosphate, glucose, and sucrose is 1:0.5:3 :1:0.5, other conditions are the same
  • the preparation method of a single carbon source Na 4 Fe 3 (PO 4 ) 2 P 2 O 7 cathode material includes the following steps:
  • the morphology of the material in Example 1 was analyzed using SEM. As shown in Figure 1, due to the effective isolation of carbon powder, the material was broken during the sintering process, and finally formed small particles with particle sizes ranging from 1 ⁇ m to 2 ⁇ m. The overall distribution of particles is more uniform than that of a single carbon source.
  • the morphology of the material in Comparative Example 1 was analyzed using SEM. As shown in Figure 2, it was found that the material presented regular spherical particles with particle sizes ranging from 1 ⁇ m to 10 ⁇ m and uneven size distribution.
  • Na 4 Fe 3 (PO 4 ) 2 P 2 O 7 in the examples and comparative examples was mixed with acetylene black and PVDF respectively to obtain a mixed slurry, in which Na 4 Fe 3 (PO 4 ) 2 P 2 O 7 ,
  • the mass ratio of acetylene black and PVDF is 70:20:10.
  • the mixed slurry is coated on an aluminum foil with a diameter of 19mm, and then the aluminum foil is vacuum dried at 120°C for 12 hours to obtain a positive electrode sheet.
  • a button battery is assembled in a glove box.
  • the battery model is CR2016.
  • Example 1 The batteries obtained in Example 1 and Comparative Example 1 were subjected to constant current charge and discharge tests respectively, and the current density was 26 mA/g.
  • the test results of Comparative Example 1 are shown in Figure 3.
  • the reversible specific capacity is 97.3mAh/g.
  • the test results of Example 1 are shown in Figure 4.
  • the reversible specific capacity is 110.5mAh/g, which is the same as the single carbon source Na 4 Fe 3 (PO 4 ) 2 P 2 in Comparative Example 1.
  • the electronic conductivity between particles is increased, the difference in particle size distribution is effectively controlled, and the ion diffusion distance is shortened, thereby increasing the discharge capacity by 13.2mAh/g.
  • the battery prepared from the cathode material obtained by the present disclosure has excellent capacity retention rate, with a retention rate of more than 96% for 500 cycles, while the retention rate of the cathode material in Comparative Example 1 for 500 cycles is only 82%, which is far behind. in this application.

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Abstract

The present disclosure relates to the technical field of batteries, and in particular, to a preparation method for a positive electrode material, a positive electrode material, a positive electrode sheet, and a sodium-ion battery. The preparation method for a positive electrode material comprises the following steps: carrying out ball-milling treatment on a first mixture of iron phosphate, a phosphorus source, a sodium source, an organic carbon source, and water to obtain a first mixed system; sequentially carrying out ball-milling treatment and sanding treatment on a second mixture of the first mixed system and a carbon material to obtain a second mixed system; and drying and calcining the second mixed system. According to the present disclosure, two carbon sources having completely different attributes are introduced during the preparation process of a Na4Fe3(PO4)2P2O7 positive electrode material, and interface layers having different functions are constructed by using the difference between distribution intervals during a high-temperature calcination process, thereby improving the overall electrochemical performance of the material.

Description

正极材料的制备方法、正极材料、正极片和钠离子电池Preparation method of positive electrode material, positive electrode material, positive electrode sheet and sodium ion battery
相关申请的交叉引用Cross-references to related applications
本公开要求于2022年03月14日提交中国专利局的申请号为CN202210248265.8、名称为“正极材料的制备方法、正极材料、正极片和钠离子电池”的中国专利申请的优先权,其全部内容通过引用结合在本公开中。This disclosure requires the priority of the Chinese patent application with application number CN202210248265.8 and titled "Preparation method of cathode material, cathode material, cathode sheet and sodium ion battery" submitted to the China Patent Office on March 14, 2022, which The entire contents are incorporated by reference into this disclosure.
技术领域Technical field
本公开涉及电池技术领域,具体而言,涉及一种正极材料的制备方法、正极材料、正极片和钠离子电池。The present disclosure relates to the field of battery technology, and specifically to a preparation method of a positive electrode material, a positive electrode material, a positive electrode sheet and a sodium ion battery.
背景技术Background technique
二次电池因其技术成熟、灵活性高、能量转化率高等综合优势,成为目前大规模储能技术的理想选择。二次电池包括镍氢电池、镍镉电池、铅酸电池、碱性锌锰电池、锂离子电池、钠离子电池以及钾离子电池等相关分类,但就技术的成熟度、体系总成本、能量/功率密度以及环境适应性而言,锂/钠离子电池无疑成为其中的佼佼者。虽然锂离子电池在目前的3C产品市场以及电动汽车领域占据主导地位,但锂资源的匮乏和分布不均,势必无法满足日益增长的电动汽车领域的需要,更无法满足大规模储能的廉价要求。钠离子电池与锂离子电池的工作原理类似,并且钠资源更加丰富、分布更加广泛、相关电极材料成本更加低廉,是目前大规模储能领域重点关注的对象。Secondary batteries have become an ideal choice for large-scale energy storage technology due to their comprehensive advantages such as mature technology, high flexibility, and high energy conversion rate. Secondary batteries include nickel metal hydride batteries, nickel cadmium batteries, lead-acid batteries, alkaline zinc-manganese batteries, lithium-ion batteries, sodium-ion batteries and potassium-ion batteries and other related categories. However, in terms of technology maturity, total system cost, energy/ In terms of power density and environmental adaptability, lithium/sodium-ion batteries are undoubtedly the best among them. Although lithium-ion batteries dominate the current 3C product market and the electric vehicle field, the scarcity and uneven distribution of lithium resources will inevitably fail to meet the needs of the growing electric vehicle field, let alone the cheap requirements of large-scale energy storage. . The working principle of sodium-ion batteries is similar to that of lithium-ion batteries, and sodium resources are more abundant, more widely distributed, and the cost of related electrode materials is cheaper. They are currently the focus of large-scale energy storage.
钠离子正极材料的种类及其丰富,包括氧化物类、普鲁士蓝类以及聚阴离子类,但就资源的丰富性、材料的总体成本、材料的电化学性能以及环境可持续性而言,聚阴离子型钠离子电池正极材料无疑是最佳的选择。铁基复合磷酸盐钠电正极材料Na4Fe3(PO4)2P2O7具有合适的理论容量(129mAh g-1),适中的电压平台(3.1V),稳定的框架结构,优异的电化学性能。但其较差的电子电导严重制约了其性能的发挥。There are many kinds of sodium ion cathode materials, including oxides, Prussian blue and polyanions. However, in terms of the abundance of resources, the overall cost of materials, the electrochemical properties of materials and environmental sustainability, polyanions are Type sodium ion battery cathode material is undoubtedly the best choice. The iron-based composite sodium phosphate cathode material Na 4 Fe 3 (PO 4 ) 2 P 2 O 7 has a suitable theoretical capacity (129mAh g -1 ), a moderate voltage platform (3.1V), a stable framework structure, and excellent Electrochemical properties. However, its poor electronic conductivity severely limits its performance.
发明内容Contents of the invention
本公开的一个目的在于提供一种正极材料的制备方法,以解决现有技术中正极材料的较差的电子电导严重制约了其性能的发挥的技术问题。本公开在材料制备过程中引 入两种完全不同属性的碳源,利用其在高温煅烧过程中分布区间的差异来构筑功能性不同的界面层,进而提高材料整体电化学性能。An object of the present disclosure is to provide a method for preparing a cathode material to solve the technical problem in the prior art that the poor electronic conductivity of the cathode material severely restricts its performance. This disclosure introduces in the material preparation process Two carbon sources with completely different properties are introduced, and the differences in their distribution intervals during high-temperature calcination are used to construct interface layers with different functions, thereby improving the overall electrochemical performance of the material.
本公开的另一个目的在于提供一种所述的正极材料的制备方法制备得到的正极材料。Another object of the present disclosure is to provide a cathode material prepared by the method for preparing the cathode material.
本公开的另一个目的在于提供一种正极片,包括所述的正极材料。Another object of the present disclosure is to provide a cathode sheet including the cathode material.
本公开的另一个目的在于提供一种钠离子电池,包括所述的正极片。Another object of the present disclosure is to provide a sodium ion battery including the positive electrode sheet.
为了实现本公开的上述目的,特采用以下技术方案:In order to achieve the above objects of the present disclosure, the following technical solutions are adopted:
本公开提供一种正极材料的制备方法,包括以下步骤:The present disclosure provides a method for preparing a cathode material, which includes the following steps:
将磷酸铁、磷源、钠源、有机碳源和水的第一混合物进行球磨处理,得到第一混合体系;将所述第一混合体系与碳材料的第二混合物依次进行球磨处理和砂磨处理,得到第二混合体系;对所述第二混合体系进行干燥和煅烧。The first mixture of iron phosphate, phosphorus source, sodium source, organic carbon source and water is ball milled to obtain a first mixed system; the first mixed system and the second mixture of carbon materials are ball milled and sand milled in sequence Process to obtain a second mixed system; the second mixed system is dried and calcined.
可选地,所述的有机碳源包括柠檬酸、葡萄糖和蔗糖中的至少一种。Optionally, the organic carbon source includes at least one of citric acid, glucose and sucrose.
可选地,所述的磷源包括磷酸二氢钠、磷酸钠和磷酸中的至少一种。Optionally, the phosphorus source includes at least one of sodium dihydrogen phosphate, sodium phosphate and phosphoric acid.
可选地,所述的钠源包括乙酸钠、硝酸钠和草酸钠种的至少一种。Optionally, the sodium source includes at least one of sodium acetate, sodium nitrate and sodium oxalate.
可选地,所述的碳材料包括石墨、乙炔黑和/或炭黑。Optionally, the carbon material includes graphite, acetylene black and/or carbon black.
可选地,所述碳材料的粒径为1~5μm。Optionally, the particle size of the carbon material is 1 to 5 μm.
可选地,所述的磷酸铁为晶态和/或非晶态固体颗粒;所述磷酸铁中,Fe和P的摩尔比值为0.97~1.05。Optionally, the iron phosphate is crystalline and/or amorphous solid particles; in the iron phosphate, the molar ratio of Fe and P is 0.97 to 1.05.
可选地,所述磷酸铁的粒径为1~15μm。Optionally, the particle size of the iron phosphate is 1 to 15 μm.
可选地,所述的磷酸铁、磷源和钠源的摩尔比为(2.96~3):1:(3~3.05)。Alternatively, the molar ratio of the iron phosphate, phosphorus source and sodium source is (2.96~3):1:(3~3.05).
所述磷酸铁和所述有机碳源的摩尔比为1:(1~5);The molar ratio of the iron phosphate and the organic carbon source is 1: (1-5);
所述磷酸铁和所述碳材料的摩尔比为1:(0.02~0.05)。The molar ratio of the iron phosphate to the carbon material is 1: (0.02-0.05).
可选地,所述第一混合物还包括分散剂。Optionally, the first mixture further includes a dispersant.
可选地,所述分散剂包括聚乙二醇。Optionally, the dispersant includes polyethylene glycol.
可选地,所述分散剂与所述有机碳源的摩尔比为(1~2):3。Optionally, the molar ratio of the dispersant to the organic carbon source is (1-2):3.
可选地,所述第一混合物中,磷酸铁、磷源、钠源和有机碳源的质量含量为10%~40%。Optionally, the mass content of iron phosphate, phosphorus source, sodium source and organic carbon source in the first mixture is 10% to 40%.
可选地,所述第一混合体系中,磷酸铁的粒径D100为5~10μm。Optionally, in the first mixed system, the particle size D100 of iron phosphate is 5 to 10 μm.
可选地,所述球磨处理的时间为6~10h。Optionally, the ball milling treatment time is 6 to 10 hours.
可选地,所述第二混合体系中,磷酸铁的粒径D100小于或等于0.2μm。 Optionally, in the second mixed system, the particle size D100 of iron phosphate is less than or equal to 0.2 μm.
可选地,所述干燥包括喷雾干燥。Optionally, the drying includes spray drying.
可选地,所述干燥的温度为75~110℃,时间为5~10h。Optionally, the drying temperature is 75-110°C and the drying time is 5-10 hours.
可选地,所述煅烧包括:在250~350℃的条件下保温3~5h,再升温至500~600℃并保温10~15h。Optionally, the calcination includes: maintaining the temperature at 250-350°C for 3-5 hours, then raising the temperature to 500-600°C and maintaining the temperature for 10-15 hours.
可选地,所述升温速率为2~5℃/min。Optionally, the heating rate is 2-5°C/min.
所述的正极材料的制备方法制备得到的正极材料。The positive electrode material is prepared by the preparation method of the positive electrode material.
本公开还提供一种正极片,包括所述的正极材料。The present disclosure also provides a cathode sheet, including the cathode material.
一种钠离子电池,包括所述的正极片。A sodium ion battery includes the positive electrode sheet.
与现有技术相比,本公开的有益效果为:Compared with the existing technology, the beneficial effects of the present disclosure are:
(1)本公开在铁基复合磷酸盐Na4Fe3(PO4)2P2O7正极材料制备过程中引入两种完全不同属性的碳源,利用其在高温煅烧过程中分布区间的差异来构筑功能性不同的界面层,进而提高材料整体电化学性能。其中,两种碳源分别为易于高温热解的含碳有机物以及高比表面导电碳粉。相比于传统单一碳源制备工艺,高比表面导电碳粉的加入极大降低粉末电阻,有效增加表面反应位点,有利于电子电导和离子传输,进而减小电池正极侧内阻以及电化学极化。(1) This disclosure introduces two carbon sources with completely different properties in the preparation process of the iron-based composite phosphate Na 4 Fe 3 (PO 4 ) 2 P 2 O 7 cathode material, and utilizes the difference in their distribution intervals during the high-temperature calcination process. To construct interface layers with different functions, thereby improving the overall electrochemical performance of the material. Among them, the two carbon sources are carbon-containing organic matter that is easy to be pyrolyzed at high temperatures and high specific surface conductive carbon powder. Compared with the traditional single carbon source preparation process, the addition of high-specific surface conductive carbon powder greatly reduces the powder resistance, effectively increases surface reaction sites, is beneficial to electronic conductivity and ion transmission, and thereby reduces the internal resistance of the positive electrode side of the battery and electrochemistry. polarization.
(2)本公开得到的正极材料的粒径为1~2μm,尺寸大小均一。本公开的铁基复合磷酸盐正极材料制备得到的电池的可逆比容量达到110.5mAh/g。(2) The particle size of the cathode material obtained by the present disclosure is 1 to 2 μm, and the size is uniform. The reversible specific capacity of the battery prepared from the iron-based composite phosphate cathode material of the present disclosure reaches 110.5mAh/g.
附图说明Description of the drawings
为了更清楚地说明本公开具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本公开的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly explain the specific embodiments of the present disclosure or the technical solutions in the prior art, the drawings that need to be used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description The drawings illustrate some embodiments of the present disclosure. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting creative efforts.
图1为本公开实施例1中的正极材料的扫描电镜(SEM)图;Figure 1 is a scanning electron microscope (SEM) image of the cathode material in Example 1 of the present disclosure;
图2为本公开对比例1中的正极材料的SEM图;Figure 2 is an SEM image of the cathode material in Comparative Example 1 of the present disclosure;
图3为本公开对比例1中正极材料制备得到的电池的充放电曲线图;Figure 3 is a charge and discharge curve of the battery prepared from the cathode material in Comparative Example 1 of the present disclosure;
图4为本公开实施例1中的正极材料制备得到的电池的充放电曲线图。Figure 4 is a charge-discharge curve of a battery prepared from the cathode material in Example 1 of the present disclosure.
具体实施方式 Detailed ways
下面将结合实施例对本公开的实施方案进行详细描述,但是本领域技术人员将会理解,下列实施例仅用于说明本公开,而不应视为限制本公开的范围。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市购获得的常规产品。The embodiments of the present disclosure will be described in detail below with reference to examples, but those skilled in the art will understand that the following examples are only used to illustrate the present disclosure and should not be regarded as limiting the scope of the present disclosure. If the specific conditions are not specified in the examples, the conditions should be carried out according to the conventional conditions or the conditions recommended by the manufacturer. If the manufacturer of the reagents or instruments used is not indicated, they are all conventional products that can be purchased commercially.
根据本公开的一个方面,本公开涉及一种正极材料的制备方法,包括以下步骤:According to one aspect of the present disclosure, the present disclosure relates to a preparation method of a cathode material, including the following steps:
将磷酸铁、磷源、钠源、有机碳源和水的第一混合物进行球磨处理,得到第一混合体系;将所述第一混合体系与碳材料的第二混合物依次进行球磨处理和砂磨处理,得到第二混合体系;对所述第二混合体系进行干燥和煅烧。The first mixture of iron phosphate, phosphorus source, sodium source, organic carbon source and water is ball milled to obtain a first mixed system; the first mixed system and the second mixture of carbon materials are ball milled and sand milled in sequence Process to obtain a second mixed system; the second mixed system is dried and calcined.
本公开的原理包括:在材料制备过程中引入两种完全不同属性的碳源,利用其在高温煅烧过程中分布区间的差异来构筑功能性不同的界面层,进而提高材料整体电化学性能。其中,两种碳源分别为易于高温热解的含碳有机物以及高比表面导电碳粉。相比于传统单一碳源制备工艺,高比表面导电碳粉的加入极大降低粉末电阻,有效增加表面反应位点,有利于电子电导和离子传输,进而减小电池正极侧内阻以及电化学极化。The principle of this disclosure includes: introducing two carbon sources with completely different properties during the material preparation process, and utilizing the differences in their distribution intervals during high-temperature calcination to construct interface layers with different functions, thereby improving the overall electrochemical performance of the material. Among them, the two carbon sources are carbon-containing organic matter that is easy to be pyrolyzed at high temperatures and high specific surface conductive carbon powder. Compared with the traditional single carbon source preparation process, the addition of high-specific surface conductive carbon powder greatly reduces the powder resistance, effectively increases surface reaction sites, is beneficial to electronic conductivity and ion transmission, and thereby reduces the internal resistance of the positive electrode side of the battery and electrochemistry. polarization.
在一种实施方式中,所述的有机碳源包括柠檬酸、葡萄糖和蔗糖中的至少一种。In one embodiment, the organic carbon source includes at least one of citric acid, glucose and sucrose.
在一种实施方式中,所述的磷源包括磷酸二氢钠、磷酸钠和磷酸中的至少一种。In one embodiment, the phosphorus source includes at least one of sodium dihydrogen phosphate, sodium phosphate and phosphoric acid.
在一种实施方式中,所述的钠源包括乙酸钠、硝酸钠和草酸钠种的至少一种。In one embodiment, the sodium source includes at least one of sodium acetate, sodium nitrate and sodium oxalate.
在一种实施方式中,磷酸二氢钠和乙酸钠的纯度大于或等于99.5%。In one embodiment, the purity of sodium dihydrogen phosphate and sodium acetate is greater than or equal to 99.5%.
在一种实施方式中,所述的碳材料包括石墨、乙炔黑和/或炭黑。本公开中的石墨包括天然石墨和/或人造石墨。炭黑为超导炭黑。In one embodiment, the carbon material includes graphite, acetylene black and/or carbon black. Graphite in this disclosure includes natural graphite and/or artificial graphite. Carbon black is superconducting carbon black.
在一种实施方式中,所述碳材料的粒径为1~5μm。具体可以为2μm、3μm、4μm。In one embodiment, the particle size of the carbon material is 1 to 5 μm. Specifically, it can be 2 μm, 3 μm, or 4 μm.
在一种实施方式中,所述的磷酸铁为晶态和/或非晶态固体颗粒;所述磷酸铁中,Fe和P的摩尔比值为0.97~1.05。具体可以为0.98、0.99、1、1.01、1.02、1.03或1.04。In one embodiment, the iron phosphate is crystalline and/or amorphous solid particles; in the iron phosphate, the molar ratio of Fe and P is 0.97 to 1.05. Specifically, it can be 0.98, 0.99, 1, 1.01, 1.02, 1.03 or 1.04.
在一种实施方式中,所述磷酸铁的粒径为1~15μm。具体可以为2μm、3μm、4μm、5μm、6μm、7μm、8μm、9μm、10μm、11μm、12μm、13μm、14μm。In one embodiment, the particle size of the iron phosphate is 1 to 15 μm. Specifically, it can be 2 μm, 3 μm, 4 μm, 5 μm, 6 μm, 7 μm, 8 μm, 9 μm, 10 μm, 11 μm, 12 μm, 13 μm, and 14 μm.
在一种实施方式中,所述的磷酸铁、磷源和钠源的摩尔比为(2.96~3):1:(3~3.05)。In one embodiment, the molar ratio of the iron phosphate, phosphorus source and sodium source is (2.96~3):1:(3~3.05).
所述磷酸铁和所述有机碳源的摩尔比为1:(1~5);在一种实施方式中,所述磷酸铁和所述有机碳源的摩尔比为1:1.2、1:1.5、1:1.7、1:2、1:2.2、1:2.5、1:2.7、1:3、1:3.2、1:3.5、1:3.7、1:4、1:4.2、1:4.5、1:4.7。The molar ratio of the iron phosphate to the organic carbon source is 1: (1-5); in one embodiment, the molar ratio of the iron phosphate to the organic carbon source is 1:1.2, 1:1.5 , 1:1.7, 1:2, 1:2.2, 1:2.5, 1:2.7, 1:3, 1:3.2, 1:3.5, 1:3.7, 1:4, 1:4.2, 1:4.5, 1 :4.7.
所述磷酸铁和所述碳材料的摩尔比为1:(0.02~0.05)。在一种实施方式中,所述磷 酸铁和所述碳材料的摩尔比为1:0.03、1:0.04、1:0.045。The molar ratio of the iron phosphate to the carbon material is 1: (0.02-0.05). In one embodiment, the phosphorus The molar ratios of iron acid and the carbon material are 1:0.03, 1:0.04, and 1:0.045.
在一种实施方式中,所述第一混合物还包括分散剂。In one embodiment, the first mixture further includes a dispersant.
在一种实施方式中,所述分散剂包括聚乙二醇。In one embodiment, the dispersant includes polyethylene glycol.
在一种实施方式中,所述分散剂与所述有机碳源的摩尔比为(1~2):3。在一种实施方式中,所述分散剂与所述有机碳源的摩尔比包括但不限于1:3、1.2:3、1.5:3、1.7:3、2:3。In one embodiment, the molar ratio of the dispersant to the organic carbon source is (1-2):3. In one embodiment, the molar ratio of the dispersant to the organic carbon source includes but is not limited to 1:3, 1.2:3, 1.5:3, 1.7:3, and 2:3.
本公开通过加入适量的分散剂,进一步改善第一混合物的分散效果,提高其均一性和稳定性。The present disclosure further improves the dispersion effect of the first mixture and improves its uniformity and stability by adding an appropriate amount of dispersant.
在一种实施方式中,所述第一混合物中,磷酸铁、磷源、钠源和有机碳源的质量含量为10%~40%。在一种实施方式中,所述第一混合物中,磷酸铁、磷源、钠源和有机碳源的质量含量(固含量)为11%、13%、15%、17%、20%、22%、25%、27%、30%、32%、35%、37%或39%。In one embodiment, the mass content of iron phosphate, phosphorus source, sodium source and organic carbon source in the first mixture is 10% to 40%. In one embodiment, the mass content (solid content) of iron phosphate, phosphorus source, sodium source and organic carbon source in the first mixture is 11%, 13%, 15%, 17%, 20%, 22 %, 25%, 27%, 30%, 32%, 35%, 37% or 39%.
在一种实施方式中,所述第一混合体系中,磷酸铁的粒径D100为5~10μm。在一种实施方式中,所述第一混合体系中,磷酸铁的粒径D100为5.2μm、5.5μm、6μm、6.5μm、7μm、7.5μm、8μm、8.5μm、9μm、9.5μm。即第一混合物球磨终止条件以粒径D100为5~10um为止。In one embodiment, in the first mixed system, the particle size D100 of iron phosphate is 5 to 10 μm. In one embodiment, in the first mixed system, the particle size D100 of iron phosphate is 5.2 μm, 5.5 μm, 6 μm, 6.5 μm, 7 μm, 7.5 μm, 8 μm, 8.5 μm, 9 μm, 9.5 μm. That is, the termination condition for ball milling of the first mixture is until the particle size D100 is 5 to 10 μm.
在一种实施方式中,所述第二混合体系中,磷酸铁的粒径D100小于或等于0.2μm。即砂磨终止条件以粒径控制范围为D100≤0.2为止。In one embodiment, in the second mixed system, the particle size D100 of iron phosphate is less than or equal to 0.2 μm. That is, the sanding termination condition is until the particle size control range is D100≤0.2.
在一种实施方式中,所述干燥包括喷雾干燥。In one embodiment, the drying includes spray drying.
在一种实施方式中,所述干燥的温度为75~110℃,时间为5~10h。在一种实施方式中,所述干燥的温度包括但不限于为75℃、80℃、82℃、85℃、90℃、95℃、100℃、102℃、105℃、108℃。所述干燥的时间为6h、7h、8h、9h。In one embodiment, the drying temperature is 75-110°C and the drying time is 5-10 hours. In one embodiment, the drying temperature includes but is not limited to 75°C, 80°C, 82°C, 85°C, 90°C, 95°C, 100°C, 102°C, 105°C, and 108°C. The drying time is 6h, 7h, 8h, 9h.
在一种实施方式中,所述煅烧包括:在250~350℃的条件下保温3~5h,再升温至500~600℃并保温10~15h。在一种实施方式中,在260℃、270℃、280℃、290℃、300℃、310℃、320℃、330℃或340℃的条件下保温3.5h、4h或4.5h。升温至510℃、520℃、530℃、540℃、550℃、560℃、570℃、580℃、590℃并保温11h、12h、13h或14h。In one embodiment, the calcination includes: maintaining the temperature at 250-350°C for 3-5 hours, then raising the temperature to 500-600°C and maintaining the temperature for 10-15 hours. In one embodiment, the temperature is maintained at 260°C, 270°C, 280°C, 290°C, 300°C, 310°C, 320°C, 330°C or 340°C for 3.5h, 4h or 4.5h. Raise the temperature to 510℃, 520℃, 530℃, 540℃, 550℃, 560℃, 570℃, 580℃, 590℃ and keep it warm for 11h, 12h, 13h or 14h.
在一种实施方式中,所述升温速率为2~5℃/min。具体可以为2.5℃/min、3℃/min、3.5℃/min、4℃/min、4.5℃/min。In one embodiment, the heating rate is 2 to 5°C/min. Specifically, it can be 2.5°C/min, 3°C/min, 3.5°C/min, 4°C/min, or 4.5°C/min.
本公开的煅烧于保护性气体条件下进行。保护性气体包括氮气。 The calcinations of the present disclosure are performed under protective gas conditions. Protective gases include nitrogen.
根据本公开的另一个方面,本公开还涉及所述的正极材料的制备方法制备得到的正极材料。According to another aspect of the disclosure, the disclosure also relates to the cathode material prepared by the method for preparing the cathode material.
本公开的正极材料的粒径为1μm~2μm,颗粒整体分布较单一碳源更加均匀,具有优异的电化学性能。The particle size of the cathode material of the present disclosure is 1 μm to 2 μm, the overall particle distribution is more uniform than that of a single carbon source, and it has excellent electrochemical performance.
根据本公开的另一个方面,本公开还涉及一种正极片,包括所述的正极材料。According to another aspect of the present disclosure, the present disclosure also relates to a cathode sheet including the cathode material.
在一种实施方式中,将质量比为70:20:10的正极材料、导电剂和粘结剂混合,得到混合浆料;将混合浆料涂覆在直径为19mm的铝箔上,在120℃真空干燥12小时,即得正极片。其中,导电剂包括乙炔黑;粘结剂包括PVDF。In one embodiment, a cathode material, a conductive agent and a binder with a mass ratio of 70:20:10 are mixed to obtain a mixed slurry; the mixed slurry is coated on an aluminum foil with a diameter of 19 mm, and the mixture is heated at 120°C Vacuum dry for 12 hours to obtain the positive electrode sheet. Among them, the conductive agent includes acetylene black; the binder includes PVDF.
根据本公开的另一个方面,本公开还涉及一种钠离子电池,包括所述的正极片。According to another aspect of the present disclosure, the present disclosure also relates to a sodium ion battery, including the positive electrode sheet.
在一种实施方式中,取上述正极片,并且以金属钠为对电极,1mol/L NaClO4乙烯碳酸酯/碳酸二乙酯(体积比1:1)为电解液,隔膜为cellgard2035,在手套箱中组装成纽扣电池,电池的型号为CR2016。In one embodiment, the above-mentioned positive electrode sheet is taken, and metallic sodium is used as the counter electrode, 1mol/L NaClO 4 ethylene carbonate/diethyl carbonate (volume ratio 1:1) is the electrolyte, and the separator is cellgard2035. A button battery is assembled in the box, and the battery model is CR2016.
下面将结合具体的实施例和对比例对本公开作进一步的解释说明。The present disclosure will be further explained below with reference to specific examples and comparative examples.
实施例1Example 1
正极材料的制备方法,包括以下步骤:The preparation method of positive electrode material includes the following steps:
将磷酸二氢钠、无水乙酸钠、磷酸铁、一水合柠檬酸和聚乙二醇分散剂按照摩尔比1:3:3:6:2的比例与6Kg去离子水加入到球磨罐中,总固含量约30%左右,磷酸铁的粒径为6~15μm,球磨至粒径位于D100为10μm为止;取100g石墨粉加入到上述球磨罐中,继续以相同工艺球磨,直至溶液中石墨粉无明显沉降为止;后改为砂磨,直至溶液中固体粒径低于D100为0.2μm为止;将上述乳浊液喷雾干燥,进风温度为300℃,出风温度为100℃,得到粉状前驱体;最后,在N2气氛中,以2℃的升温速率,300℃下保温5h,550℃下保温12h,自然降温后得到Na4Fe3(PO4)2P2O7/C复合电极材料。Add sodium dihydrogen phosphate, anhydrous sodium acetate, iron phosphate, citric acid monohydrate and polyethylene glycol dispersant to 6Kg of deionized water in a molar ratio of 1:3:3:6:2 into the ball mill tank. The total solid content is about 30%. The particle size of ferric phosphate is 6-15 μm. Ball-mill until the particle size is 10 μm at D100. Add 100g of graphite powder into the above-mentioned ball milling tank and continue ball-milling with the same process until the graphite powder is in the solution. until there is no obvious sedimentation; then change to sand grinding until the solid particle size in the solution is lower than D100 and is 0.2 μm; spray dry the above emulsion with the air inlet temperature being 300°C and the air outlet temperature being 100°C to obtain a powder Precursor; finally, in an N 2 atmosphere, with a heating rate of 2°C, the temperature was maintained at 300°C for 5h and 550°C for 12h. After natural cooling, the Na 4 Fe 3 (PO 4 ) 2 P 2 O 7 /C composite was obtained. Electrode materials.
实施例2Example 2
正极材料的制备方法,包括以下步骤:The preparation method of positive electrode material includes the following steps:
将磷酸二氢钠、无水乙酸钠、磷酸铁、一水合柠檬酸和聚乙二醇分散剂按照摩尔比1:3:3:6:2的比例与6Kg去离子水加入到球磨罐中,总固含量约10%,磷酸铁的粒径为3~10μm,球磨至粒径位于D100在6μm之间为止;取100g乙炔黑加入到上述球磨罐中,继续以相同工艺球磨,直至溶液中乙炔黑分散均匀为止。后改为砂磨,直至溶液中固体粒径低于D100为0.1μm为止。将上述乳浊液喷雾干燥,进风温度为300℃,出风温度 为80℃,得到粉状前驱体;最后,在N2气氛中,以2.5℃的升温速率,250℃下保温5h,600℃下保温15h,自然降温后得到Na4Fe3(PO4)2P2O7/C复合电极材料。Add sodium dihydrogen phosphate, anhydrous sodium acetate, iron phosphate, citric acid monohydrate and polyethylene glycol dispersant to 6Kg of deionized water in a molar ratio of 1:3:3:6:2 into the ball mill tank. The total solid content is about 10%, the particle size of iron phosphate is 3-10 μm, ball mill until the particle size is between D100 and 6 μm; add 100g acetylene black into the above ball milling tank, and continue ball milling with the same process until acetylene is in the solution until the black is evenly dispersed. Then change to sand grinding until the solid particle size in the solution is lower than D100 and is 0.1 μm. Spray dry the above emulsion with the inlet air temperature being 300°C and the outlet air temperature The temperature was 80°C to obtain a powdery precursor; finally, in an N 2 atmosphere, at a heating rate of 2.5°C, the temperature was maintained at 250°C for 5 hours and at 600°C for 15 hours. After natural cooling, Na 4 Fe 3 (PO 4 ) 2 was obtained. P 2 O 7 /C composite electrode material.
实施例3Example 3
正极材料的制备方法,包括以下步骤:The preparation method of positive electrode material includes the following steps:
将磷酸二氢钠、无水乙酸钠、磷酸铁、一水合柠檬酸和聚乙二醇分散剂按照摩尔比1:3:3:6:2的比例与6Kg去离子水加入到球磨罐中,总固含量约40%,磷酸铁的粒径为2~9.5μm,球磨至粒径位于D100在5μm之间为止;取100g炭粉加入到上述球磨罐中,继续以相同工艺球磨,直至溶液中碳粉分散均匀为止;后改为砂磨,直至溶液中固体粒径低于D100为0.2μm为止;将上述乳浊液喷雾干燥,进风温度为300℃,出风温度为110℃,得到粉状前驱体;最后,在N2气氛中,以5℃的升温速率350℃下保温3h,500℃下保温10h,自然降温后得到Na4Fe3(PO4)2P2O7/C复合电极材料。Add sodium dihydrogen phosphate, anhydrous sodium acetate, iron phosphate, citric acid monohydrate and polyethylene glycol dispersant to 6Kg of deionized water in a molar ratio of 1:3:3:6:2 into the ball mill tank. The total solid content is about 40%, the particle size of iron phosphate is 2-9.5 μm, ball-mill until the particle size is between D100 and 5 μm; add 100g of carbon powder to the above-mentioned ball milling tank, and continue to ball-mill with the same process until the solution until the carbon powder is evenly dispersed; then change to sand grinding until the solid particle size in the solution is lower than D100 and is 0.2 μm; spray dry the above emulsion with the air inlet temperature being 300°C and the air outlet temperature being 110°C to obtain the powder form precursor; finally, in an N 2 atmosphere, the temperature was maintained at 350°C for 3 hours at a heating rate of 5°C, and at 500°C for 10 hours. After natural cooling, the Na 4 Fe 3 (PO 4 ) 2 P 2 O 7 /C composite was obtained. Electrode materials.
实施例4Example 4
正极材料的制备方法,除磷源为磷酸钠,钠源为草酸钠,有机碳源为葡萄糖和蔗糖,其中,磷酸钠、草酸钠、磷酸铁、葡萄糖、蔗糖的摩尔比为1:0.5:3:1:0.5,其他条件同In the preparation method of the positive electrode material, the phosphorus removal source is sodium phosphate, the sodium source is sodium oxalate, and the organic carbon source is glucose and sucrose, wherein the molar ratio of sodium phosphate, sodium oxalate, iron phosphate, glucose, and sucrose is 1:0.5:3 :1:0.5, other conditions are the same
实施例1。Example 1.
对比例1Comparative example 1
单一碳源Na4Fe3(PO4)2P2O7正极材料的制备方法,包括以下步骤:The preparation method of a single carbon source Na 4 Fe 3 (PO 4 ) 2 P 2 O 7 cathode material includes the following steps:
将磷酸二氢钠、无水乙酸钠、磷酸铁和一水合柠檬酸按照摩尔比1:3:3:6的比例与6Kg去离子水加入到球磨罐中,总固含量约30%左右,球磨至粒径位于D100为10μm为止。后改为砂磨,直至溶液中固体粒径低于D100为0.2μm为止。将上述乳浊液喷雾干燥,进风温度为300℃,出风温度为100℃,得到粉状前驱体。最后,在N2气氛中,以2℃的升温速率,300℃下保温5h,550℃下保温12h,自然降温后得到电极材料。Add sodium dihydrogen phosphate, anhydrous sodium acetate, iron phosphate and citric acid monohydrate to a ball mill tank with 6Kg of deionized water in a molar ratio of 1:3:3:6. The total solid content is about 30%. Until the particle size is at D100 of 10 μm. Then change to sand grinding until the solid particle size in the solution is lower than D100 and is 0.2 μm. The above emulsion was spray-dried with the air inlet temperature being 300°C and the air outlet temperature being 100°C, to obtain a powdery precursor. Finally, in an N2 atmosphere, with a heating rate of 2°C, the electrode material was obtained by holding at 300°C for 5h and 550°C for 12h, and then cooling naturally.
实验例Experimental example
一、SEM图谱的对比分析1. Comparative analysis of SEM patterns
用SEM对实施例1中的材料的形貌进行分析,如图1所示,由于碳粉的有效隔离,导致烧结过程中材料的破碎,最终形成粒径从1μm至2μm不等的小颗粒,颗粒整体分布较单一碳源更加均匀。用SEM对对比例1中的材料的形貌进行分析,如图2所示,发现该材料呈现规则的球状颗粒,粒径从1μm至10μm不等,其大小分布不均。The morphology of the material in Example 1 was analyzed using SEM. As shown in Figure 1, due to the effective isolation of carbon powder, the material was broken during the sintering process, and finally formed small particles with particle sizes ranging from 1 μm to 2 μm. The overall distribution of particles is more uniform than that of a single carbon source. The morphology of the material in Comparative Example 1 was analyzed using SEM. As shown in Figure 2, it was found that the material presented regular spherical particles with particle sizes ranging from 1 μm to 10 μm and uneven size distribution.
二、电池性能测试 2. Battery performance test
将实施例及对比例中的Na4Fe3(PO4)2P2O7分别与乙炔黑、PVDF混合,得到混合浆料,其中,Na4Fe3(PO4)2P2O7、乙炔黑、PVDF的质量比为70:20:10,将混合浆料涂覆在直径为19mm的铝箔上,然后将铝箔于120℃真空干燥12小时,即得正极片。以金属钠为对电极,1mol/L NaClO4乙烯碳酸酯/碳酸二乙酯(体积比1:1)为电解液,隔膜为cellgard2035,在手套箱中组装成纽扣电池,电池的型号为CR2016。Na 4 Fe 3 (PO 4 ) 2 P 2 O 7 in the examples and comparative examples was mixed with acetylene black and PVDF respectively to obtain a mixed slurry, in which Na 4 Fe 3 (PO 4 ) 2 P 2 O 7 , The mass ratio of acetylene black and PVDF is 70:20:10. The mixed slurry is coated on an aluminum foil with a diameter of 19mm, and then the aluminum foil is vacuum dried at 120°C for 12 hours to obtain a positive electrode sheet. Use metallic sodium as the counter electrode, 1 mol/L NaClO 4 ethylene carbonate/diethyl carbonate (volume ratio 1:1) as the electrolyte, and the separator is cellgard2035. A button battery is assembled in a glove box. The battery model is CR2016.
对上述实施例1和对比例1得到的电池分别进行恒流充放电测试,电流密度为26mA/g。对比例1的测试结果如图3所示,在2.0-4.3V的电压范围内,可逆比容量为97.3mAh/g。实施例1的测试结果如图4所示,在2.0-4.3V的电压范围内,可逆比容量为110.5mAh/g,与对比例1中单一碳源Na4Fe3(PO4)2P2O7相比,由于碳粉的引入,提高了颗粒间电子电导,有效控制了粒度分布差异,缩短了离子扩散距离,从而使其放电容量提升了13.2mAh/g。The batteries obtained in Example 1 and Comparative Example 1 were subjected to constant current charge and discharge tests respectively, and the current density was 26 mA/g. The test results of Comparative Example 1 are shown in Figure 3. In the voltage range of 2.0-4.3V, the reversible specific capacity is 97.3mAh/g. The test results of Example 1 are shown in Figure 4. In the voltage range of 2.0-4.3V, the reversible specific capacity is 110.5mAh/g, which is the same as the single carbon source Na 4 Fe 3 (PO 4 ) 2 P 2 in Comparative Example 1. Compared with O 7 , due to the introduction of carbon powder, the electronic conductivity between particles is increased, the difference in particle size distribution is effectively controlled, and the ion diffusion distance is shortened, thereby increasing the discharge capacity by 13.2mAh/g.
电池的首效和容量保持率的测试结果如表1所示。The test results of the battery's first efficiency and capacity retention rate are shown in Table 1.
表1电池性能测试结果
Table 1 Battery performance test results
由表1可知,本公开得到的正极材料制备得到的电池具有优异的容量保持率,500周保持率在96%以上,而对比例1中的正极材料500周保持率仅为82%,远差于本申请。It can be seen from Table 1 that the battery prepared from the cathode material obtained by the present disclosure has excellent capacity retention rate, with a retention rate of more than 96% for 500 cycles, while the retention rate of the cathode material in Comparative Example 1 for 500 cycles is only 82%, which is far behind. in this application.
最后应说明的是:以上各实施例仅用以说明本公开的技术方案,而非对其限制;尽管参照前述各实施例对本公开进行了详细的说明,但本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本公开各实施例技术方案的范围。 Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present disclosure, but not to limit it. Although the present disclosure has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions recorded in the foregoing embodiments, or to equivalently replace some or all of the technical features; and these modifications or substitutions do not deviate from the essence of the corresponding technical solutions from the technical solutions of the embodiments of the present disclosure. range.

Claims (10)

  1. 一种正极材料的制备方法,其特征在于,包括以下步骤:A preparation method of cathode material, characterized in that it includes the following steps:
    将磷酸铁、磷源、钠源、有机碳源和水的第一混合物进行球磨处理,得到第一混合体系;将所述第一混合体系与碳材料的第二混合物依次进行球磨处理和砂磨处理,得到第二混合体系;对所述第二混合体系进行干燥和煅烧。The first mixture of iron phosphate, phosphorus source, sodium source, organic carbon source and water is ball milled to obtain a first mixed system; the first mixed system and the second mixture of carbon materials are ball milled and sand milled in sequence Process to obtain a second mixed system; the second mixed system is dried and calcined.
  2. 根据权利要求1所述的正极材料的制备方法,其特征在于,所述的有机碳源包括柠檬酸、葡萄糖和蔗糖中的至少一种;The method for preparing a cathode material according to claim 1, wherein the organic carbon source includes at least one of citric acid, glucose and sucrose;
    优选地,所述的磷源包括磷酸二氢钠、磷酸钠和磷酸中的至少一种;Preferably, the phosphorus source includes at least one of sodium dihydrogen phosphate, sodium phosphate and phosphoric acid;
    优选地,所述的钠源包括乙酸钠、硝酸钠和草酸钠种的至少一种;Preferably, the sodium source includes at least one of sodium acetate, sodium nitrate and sodium oxalate;
    优选地,所述的碳材料包括石墨、乙炔黑和/或炭黑;Preferably, the carbon material includes graphite, acetylene black and/or carbon black;
    优选地,所述碳材料的粒径为1~5μm;Preferably, the particle size of the carbon material is 1 to 5 μm;
    优选地,所述的磷酸铁为晶态和/或非晶态固体颗粒;所述磷酸铁中,Fe和P的摩尔比值为0.97~1.05;Preferably, the iron phosphate is crystalline and/or amorphous solid particles; in the iron phosphate, the molar ratio of Fe and P is 0.97 to 1.05;
    优选地,所述磷酸铁的粒径为1~15μm。Preferably, the particle size of the iron phosphate is 1 to 15 μm.
  3. 根据权利要求1或2所述的正极材料的制备方法,其特征在于,所述的磷酸铁、磷源和钠源的摩尔比为(2.96~3):1:(3~3.05);The method for preparing a cathode material according to claim 1 or 2, characterized in that the molar ratio of the iron phosphate, phosphorus source and sodium source is (2.96~3):1:(3~3.05);
    所述磷酸铁和所述有机碳源的摩尔比为1:(1~5);The molar ratio of the iron phosphate and the organic carbon source is 1: (1-5);
    所述磷酸铁和所述碳材料的摩尔比为1:(0.02~0.05)。The molar ratio of the iron phosphate to the carbon material is 1: (0.02-0.05).
  4. 根据权利要求1所述的正极材料的制备方法,其特征在于,所述第一混合物还包括分散剂;The method for preparing a cathode material according to claim 1, wherein the first mixture further includes a dispersant;
    优选地,所述分散剂包括聚乙二醇;Preferably, the dispersant includes polyethylene glycol;
    优选地,所述分散剂与所述有机碳源的摩尔比为(1~2):3。Preferably, the molar ratio of the dispersant to the organic carbon source is (1-2):3.
  5. 根据权利要求1所述的正极材料的制备方法,其特征在于,所述第一混合物中,磷酸铁、磷源、钠源和有机碳源的质量含量为10%~40%;The method for preparing a cathode material according to claim 1, wherein the mass content of iron phosphate, phosphorus source, sodium source and organic carbon source in the first mixture is 10% to 40%;
    优选地,所述第一混合体系中,磷酸铁的粒径D100为5~10μm;Preferably, in the first mixed system, the particle size D100 of iron phosphate is 5 to 10 μm;
    优选地,所述球磨处理的时间为6~10h;Preferably, the ball milling treatment time is 6 to 10 hours;
    优选地,所述第二混合体系中,磷酸铁的粒径D100小于或等于0.2μm。Preferably, in the second mixed system, the particle size D100 of iron phosphate is less than or equal to 0.2 μm.
  6. 根据权利要求1所述的正极材料的制备方法,其特征在于,所述干燥包括喷雾干燥; The preparation method of cathode material according to claim 1, characterized in that the drying includes spray drying;
    优选地,所述干燥的温度为75~110℃,时间为5~10h。Preferably, the drying temperature is 75-110°C and the drying time is 5-10 hours.
  7. 根据权利要求1所述的正极材料的制备方法,其特征在于,所述煅烧包括:在250~350℃的条件下保温3~5h,再升温至500~600℃并保温10~15h;The method for preparing a cathode material according to claim 1, wherein the calcination includes: maintaining the temperature at 250-350°C for 3-5 hours, then raising the temperature to 500-600°C and maintaining the temperature for 10-15 hours;
    优选地,所述升温速率为2~5℃/min。Preferably, the heating rate is 2 to 5°C/min.
  8. 根据权利要求1~7中任一项所述的正极材料的制备方法制备得到的正极材料。The cathode material prepared according to the method for preparing the cathode material according to any one of claims 1 to 7.
  9. 一种正极片,其特征在于,包括权利要求8所述的正极材料。A positive electrode sheet, characterized in that it includes the positive electrode material according to claim 8.
  10. 一种钠离子电池,其特征在于,包括权利要求9所述的正极片。 A sodium-ion battery, characterized by comprising the positive electrode sheet according to claim 9.
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CN117293302B (en) * 2023-11-24 2024-06-07 山东海化集团有限公司 Composite positive electrode material of sodium ion battery and preparation method thereof

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