WO2023169493A1 - Apparatus for doping base tube containing loose layer - Google Patents

Apparatus for doping base tube containing loose layer Download PDF

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WO2023169493A1
WO2023169493A1 PCT/CN2023/080398 CN2023080398W WO2023169493A1 WO 2023169493 A1 WO2023169493 A1 WO 2023169493A1 CN 2023080398 W CN2023080398 W CN 2023080398W WO 2023169493 A1 WO2023169493 A1 WO 2023169493A1
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pipe
solution
clamping
base
clamping member
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PCT/CN2023/080398
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French (fr)
Chinese (zh)
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童朝阳
顾劭忆
任军江
严洒洒
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华为技术有限公司
上海传输线研究所(中国电子科技集团公司第二十三研究所)
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Publication of WO2023169493A1 publication Critical patent/WO2023169493A1/en

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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B37/00Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
    • C03B37/01Manufacture of glass fibres or filaments
    • C03B37/012Manufacture of preforms for drawing fibres or filaments
    • C03B37/014Manufacture of preforms for drawing fibres or filaments made entirely or partially by chemical means, e.g. vapour phase deposition of bulk porous glass either by outside vapour deposition [OVD], or by outside vapour phase oxidation [OVPO] or by vapour axial deposition [VAD]
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B37/00Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
    • C03B37/01Manufacture of glass fibres or filaments
    • C03B37/012Manufacture of preforms for drawing fibres or filaments
    • C03B37/014Manufacture of preforms for drawing fibres or filaments made entirely or partially by chemical means, e.g. vapour phase deposition of bulk porous glass either by outside vapour deposition [OVD], or by outside vapour phase oxidation [OVPO] or by vapour axial deposition [VAD]
    • C03B37/018Manufacture of preforms for drawing fibres or filaments made entirely or partially by chemical means, e.g. vapour phase deposition of bulk porous glass either by outside vapour deposition [OVD], or by outside vapour phase oxidation [OVPO] or by vapour axial deposition [VAD] by glass deposition on a glass substrate, e.g. by inside-, modified-, plasma-, or plasma modified- chemical vapour deposition [ICVD, MCVD, PCVD, PMCVD], i.e. by thin layer coating on the inside or outside of a glass tube or on a glass rod
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

Provided in the present application is an apparatus for doping a base tube containing a loose layer, the apparatus comprising a container for containing a solution that contains doping ions, a pumping pump for pumping a solution, and a pipeline for realizing communication between the solution in the container and the pumping pump, whereby the solution in the container is allowed to be in a circularly flowing state under the pumping action of the pumping pump, such that relatively high uniformity of the doping ions in the solution is maintained. In addition, the apparatus further comprises a rotary clamping device for clamping the base tube and driving same to rotate, whereby the base tube is controlled to remain in a rotating state during the doping process. Therefore, the solution can dope the base tube in a rotating state while being in a circularly flowing state, such that that various doping ions in the solution can uniformly and thoroughly permeate into the loose layer of the base tube in all directions; thus, the various doping ions in the loose layer of the doped base tube can be uniformly distributed in the axis direction of the loose layer, and also have excellent uniformity in the circumferential direction and the radial direction of the loose layer.

Description

对含有疏松层的基管进行掺杂的设备Equipment for doping substrate tubes containing loose layers
本申请要求于2022年3月9日提交中国专利局、申请号为CN202220498195.7、申请名称为“对含有疏松层的基管进行掺杂的设备”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application submitted to the China Patent Office on March 9, 2022, with the application number CN202220498195.7 and the application name "Equipment for doping base pipes containing loose layers", and its entire content incorporated herein by reference.
技术领域Technical field
本申请涉及光纤制造领域,尤其是涉及一种对含有疏松层的基管进行掺杂的设备。The present application relates to the field of optical fiber manufacturing, and in particular to an equipment for doping a base tube containing a loose layer.
背景技术Background technique
光纤是光导纤维的简写,是一种由玻璃或塑料制成的具有波导结构的纤维,可作为光传导工具。而掺杂光纤是指向光纤的纤芯或包层中掺入改性材料,分为有源掺杂和无源掺杂两大类掺杂光纤,无源光纤是指在纤芯或包层中掺入的掺杂离子主要用于改变光纤波导结构性能(例如,折射率、数值孔径等),例如铝离子、磷离子等;有源光纤是指在纤芯或包层中掺入的掺杂离子不仅包括上述可改变光纤波导结构性能的离子,还包括能够改变光纤波导光学性能的稀有离子,例如镱离子、铒离子等,使得光纤被"激活",变成有源介质。Optical fiber is the abbreviation of optical fiber. It is a fiber with a waveguide structure made of glass or plastic and can be used as a light transmission tool. Doped fiber refers to doping modified materials into the core or cladding of the fiber. It is divided into two categories: active doping and passive doping. Passive fiber refers to doping fiber in the core or cladding. The doped ions are mainly used to change the structural properties of optical fiber waveguides (for example, refractive index, numerical aperture, etc.), such as aluminum ions, phosphorus ions, etc.; active optical fiber refers to the doping incorporated into the core or cladding. Ions include not only the above-mentioned ions that can change the structural properties of optical fiber waveguides, but also rare ions that can change the optical properties of optical fiber waveguides, such as ytterbium ions, erbium ions, etc., causing the optical fiber to be "activated" and become an active medium.
光纤的掺杂方式主要包括三种:气相掺杂、液相掺杂以及气液混合掺杂。其中,液相掺杂时普遍使用的掺杂方式,主要步骤为将通过改良化学气相沉积(MCVD,Modified Chemical Vapor Deposition)工艺制备的带有疏松层的基管竖直浸泡在稀土离子和共掺杂离子混合溶液中1小时以上实现掺杂。There are three main doping methods for optical fibers: gas phase doping, liquid phase doping and gas-liquid mixed doping. Among them, the doping method commonly used in liquid phase doping, the main step is to vertically immerse the substrate tube with a loose layer prepared by the modified chemical vapor deposition (MCVD, Modified Chemical Vapor Deposition) process in rare earth ions and co-doped Doping can be achieved in the mixed ion solution for more than 1 hour.
现有技术采用的液相掺杂法,其溶液通常静置于容器内,并通过溶液的自然渗透作用对带有疏松层的基管进行掺杂。然而由于溶液中含有多种不同质量的离子,因此,溶液在长时间静置过程中,不同质量的离子在重力作用下,会在溶液的高度方向上出现分布不均匀的现象,即在溶液中较重的离子易向溶液下层运动,较轻的离子易被排挤至溶液上层。从而使得掺杂离子在基管疏松层的轴线方向上分布不均匀,导致由该基管生产的光纤的光学性能的一致性和复现性较低,极大影响了光纤的生产能效和产出率。In the liquid phase doping method used in the prior art, the solution is usually placed in a container, and the base tube with the loose layer is doped through the natural penetration of the solution. However, since the solution contains a variety of ions of different masses, when the solution is left standing for a long time, the ions of different masses will be unevenly distributed in the height direction of the solution under the action of gravity, that is, in the solution Heavier ions tend to move to the lower layer of the solution, while lighter ions tend to be pushed to the upper layer of the solution. As a result, the doping ions are unevenly distributed in the axial direction of the loose layer of the base tube, resulting in low consistency and reproducibility of the optical properties of the optical fiber produced by the base tube, which greatly affects the energy efficiency and output of optical fiber production. Rate.
发明内容Contents of the invention
本申请的目的在于解决现有技术中,液相掺杂时对含有疏松层的基管进行掺杂时,掺杂离子在疏松层上的掺杂分布不均匀,导致由该基管制成的光纤的光学性能较差的问题,因此,本申请提供了一种对含有疏松层的基管进行掺杂的设备,使基管在掺杂过程中,溶液中的掺杂离子能够均匀的掺杂分布于疏松层内,从而保证由基管制成的光纤具有良好的光学性能一致性和复现性。The purpose of this application is to solve the problem in the prior art that when doping a base tube containing a loose layer during liquid phase doping, the doping ions are unevenly distributed on the loose layer, resulting in an optical fiber made of the base tube. Therefore, this application provides a device for doping a substrate tube containing a loose layer, so that during the doping process of the substrate tube, the doping ions in the solution can be uniformly doped and distributed. in the loose layer, thereby ensuring that the optical fiber made of the base tube has good optical performance consistency and reproducibility.
本申请实施例提供了一种对含有疏松层的基管进行掺杂的设备,设备包括容器,容器用于盛放含有掺杂离子的溶液,以供所述基管浸入,使得掺杂离子通过溶液掺杂渗入 疏松层中,设备还包括用于抽运溶液的抽运泵,以及连通容器内部溶液与抽运泵的管路,使得容器内部的溶液在抽运泵的抽运作用下处于循环流动的状态,并对基管的疏松层进行掺杂。Embodiments of the present application provide an equipment for doping a substrate tube containing a loose layer. The equipment includes a container for holding a solution containing doping ions, so that the substrate tube can be immersed to allow the doping ions to pass through. solution doping infiltration In the loose layer, the equipment also includes a pump for pumping the solution, and a pipeline connecting the solution inside the container and the pump, so that the solution inside the container is in a circulating flow state under the pumping action of the pump. And the loose layer of the base tube is doped.
采用上述技术方案,一方面使得容器内部的溶液相对于基管的疏松层保持流动状态,从而使溶液能更充分、更高效地渗入疏松层内。另一方面,循环流动的溶液能够起到自混合的效果,使得流动中的溶液各个掺杂离子能够充分且均匀地分布于溶液内,极大提升了溶液的均匀度,从而保证各掺杂离子在渗入疏松层时,在疏松层的轴线方向上具有极好的均匀性。Using the above technical solution, on the one hand, the solution inside the container is kept in a flowing state relative to the loose layer of the base pipe, so that the solution can penetrate into the loose layer more fully and efficiently. On the other hand, the circulating solution can achieve a self-mixing effect, so that the doping ions of the flowing solution can be fully and evenly distributed in the solution, greatly improving the uniformity of the solution, thereby ensuring that each doping ion When penetrating into the loose layer, it has excellent uniformity in the axial direction of the loose layer.
在一些实施例中,设备还包括:In some embodiments, the device further includes:
旋转夹持装置,旋转夹持装置设置成:夹持浸入溶液内的基管,并驱动基管绕其轴线旋转。使得溶液渗入疏松层的过程中,不仅与疏松层在轴线方向上保持相对运动,同时在基管的周向方向具有相对运动,使得溶液相对于疏松层呈螺旋状进行掺杂,同时基管旋转的同时能够带动溶液旋转,进一步提高各个掺杂离子在溶液中分布的均匀性,从而保证各掺杂离子在渗入疏松层时,在疏松层的周向和径向上同样具有极好的均匀性。The rotating clamping device is configured to clamp the base tube immersed in the solution and drive the base tube to rotate around its axis. When the solution penetrates into the loose layer, it not only maintains relative motion with the loose layer in the axial direction, but also has relative motion in the circumferential direction of the base tube, making the solution doped in a spiral shape relative to the loose layer, and the base tube rotates at the same time At the same time, it can drive the solution to rotate, further improving the uniformity of the distribution of each doped ion in the solution, thereby ensuring that when each doped ion penetrates into the loose layer, it also has excellent uniformity in the circumferential and radial directions of the loose layer.
其中,管路包括第一输送管和第二输送管,抽运泵的第一连通端与第一输送管的一端连通,抽运泵的第二连通端与第二输送管的一端连通,并且第一输送管的另一端设置成:伸入被旋转夹持装置夹持的基管内,第二输送管的另一端设置成:位于被旋转夹持装置夹持的基管外,且在容器的高度方向上位于第一输送管的另一端的下方。使得处于循环流动状态的溶液能够流经基管内部,并对基管的疏松层进行均匀的掺杂。Wherein, the pipeline includes a first delivery pipe and a second delivery pipe, the first communication end of the pumping pump is connected to one end of the first delivery pipe, the second communication end of the pumping pump is connected to one end of the second delivery pipe, and The other end of the first conveying pipe is arranged to extend into the base pipe clamped by the rotating clamping device, and the other end of the second conveying pipe is arranged to be located outside the base pipe clamped by the rotating clamping device and within the container. Located below the other end of the first delivery pipe in the height direction. This allows the solution in a circulating flow state to flow through the interior of the base tube and uniformly dope the loose layer of the base tube.
在一些实施例中,基管包括相接的连接段和带有疏松层的掺杂段;且连接段位于掺杂段的上方。In some embodiments, the base tube includes a connected connecting section and a doped section with a loose layer; and the connecting section is located above the doped section.
旋转夹持装置用于夹持固定基管的连接段,第一输送管的另一端用于伸入被旋转夹持装置夹持的连接段内,第二输送管的另一端设置成:位于掺杂段的下方,且第一输送管和第二输送管整体位于掺杂段外。The rotating clamping device is used to clamp the connecting section of the fixed base pipe. The other end of the first conveying pipe is used to extend into the connecting section clamped by the rotating clamping device. The other end of the second conveying pipe is arranged to: below the doping section, and the first conveying pipe and the second conveying pipe are located entirely outside the doping section.
采用上述技术方案,一方面便于旋转夹持装置对基管的连接段进行夹持、旋转等操作,从而减小旋转夹持装置对含有疏松层的掺杂段造成损坏的风险。另一方面,使得第一输送管的另一端在伸入基管内部时,避免了第一输送管另一端触碰到疏松层,从而破坏疏松层的风险。提升了设备在掺杂基管时的良品率。Adopting the above technical solution, on the one hand, it is convenient for the rotating clamping device to clamp and rotate the connecting section of the base tube, thereby reducing the risk of damage to the doped section containing the loose layer by the rotating clamping device. On the other hand, when the other end of the first conveying pipe extends into the base pipe, the risk of the other end of the first conveying pipe touching the loose layer and thereby damaging the loose layer is avoided. Improved the yield rate of equipment when doping substrate tubes.
在一些实施例中,第一输送管的一端与抽运泵的第一连通端之间通过第一缓冲管连通,并用于吸收第一输送管与抽运泵之间传递的振动,第二输送管的一端与抽运泵的第二连通端之间通过第二缓冲管连通,并用于吸收第二输送管与抽运泵之间传递的振动。使得第一输送管和第二输送管在输送溶液时,能够减小抽运泵振动对第一输送管和第二输送管稳定性的影响,从而保证第一输送管和第二输送管能够稳定、持续的输送溶液。In some embodiments, one end of the first delivery pipe is connected to the first communication end of the pump through a first buffer pipe, and is used to absorb the vibration transmitted between the first delivery pipe and the pump, and the second delivery pipe One end of the pipe is connected to the second communication end of the pump through a second buffer pipe, and is used to absorb vibration transmitted between the second delivery pipe and the pump. When the first conveying pipe and the second conveying pipe are conveying the solution, the impact of the vibration of the pump on the stability of the first conveying pipe and the second conveying pipe can be reduced, thereby ensuring that the first conveying pipe and the second conveying pipe can be stable. ,continuous delivery of solution.
在一些实施例中,第一输送管的一端与抽运泵的第一连通端之间通过可弯折的活动管连通。使得第一输送管相对于抽运泵可自由移动,提高了将第一输送管的另一端插入基管内部的灵活性。In some embodiments, one end of the first delivery pipe and the first communication end of the pump are connected through a bendable movable pipe. The first delivery pipe is allowed to move freely relative to the pump, thereby improving the flexibility of inserting the other end of the first delivery pipe into the base pipe.
在一些实施例中,容器的底部设置有通孔,第二输送管的另一端与通孔连通,且通孔内设置有单向阀,单向阀设置成:仅沿溶液的循环方向导通。In some embodiments, a through hole is provided at the bottom of the container, the other end of the second delivery pipe is connected to the through hole, and a one-way valve is provided in the through hole, and the one-way valve is configured to conduct only along the circulation direction of the solution. .
在一些实施例中,旋转夹持装置包括用于可拆卸地夹持固定基管的夹持组件和用于 驱动夹持组件旋转的驱动组件;In some embodiments, the rotary clamping device includes a clamping assembly for removably clamping the fixed substrate tube and a clamping assembly for releasably clamping the fixed substrate tube. a driving assembly that drives the clamping assembly to rotate;
夹持组件包括用于可拆卸地夹持固定基管的夹持件,以及与夹持件外壁面连接的转动齿轮;驱动组件包括具有输出轴的驱动电机和设置于输出轴末端的主动齿轮,主动齿轮与转动齿轮相啮合,以联动转动齿轮旋转,从而带动夹持件和固定于夹持件上的基管进行旋转。The clamping assembly includes a clamping member for detachably clamping and fixing the base pipe, and a rotating gear connected to the outer wall surface of the clamping member; the driving assembly includes a driving motor with an output shaft and a driving gear arranged at the end of the output shaft, The driving gear meshes with the rotating gear to rotate in conjunction with the rotating gear, thereby driving the clamping member and the base tube fixed on the clamping member to rotate.
在一些实施例中,旋转夹持装置还包括用于支撑夹持组件进行旋转的壳体,且夹持件相对于转动齿轮和壳体可拆卸;使得夹持件能够在脱离壳体和转动齿轮的情况下夹持或拆卸基管,提高了在旋转夹持装置上进行安装或拆卸基管过程的灵活性。In some embodiments, the rotary clamping device further includes a housing for supporting the rotation of the clamping assembly, and the clamping member is detachable relative to the rotating gear and the housing; so that the clamping member can be detached from the housing and the rotating gear. Clamping or dismantling the base pipe under the condition of the rotating clamping device improves the flexibility of the process of installing or disassembling the base pipe on the rotating clamping device.
夹持件的上端设置有向外延伸的法兰边,法兰边搭设于壳体上,且相对于壳体可旋转。从而使得夹持件能够稳定地支撑于壳体上。The upper end of the clamping member is provided with an outwardly extending flange edge. The flange edge is set up on the housing and is rotatable relative to the housing. Thus, the clamping member can be stably supported on the housing.
转动齿轮套设于夹持件的下端,且转动齿轮的内壁面与夹持件下端的外壁面之间的其中一侧壁面设置有至少一个卡合凸起,另一侧壁面设置有与至少一个卡合凸起可拆卸配合的至少一个卡合槽,当至少一个卡合凸起与至少一个卡合槽扣合时,转动齿轮能够带动夹持件围绕夹持件的轴线旋转;当至少一个卡合凸起与至少一个卡合槽解耦时,夹持件能够单独从旋转夹持装置中取出。The rotating gear is sleeved on the lower end of the clamping member, and one of the wall surfaces between the inner wall surface of the rotating gear and the outer wall surface of the lower end of the clamping member is provided with at least one engaging protrusion, and the other side wall surface is provided with at least one engaging protrusion. The engaging protrusion can be detachably matched with at least one engaging groove. When the at least one engaging protrusion is engaged with the at least one engaging groove, the rotating gear can drive the clamping member to rotate around the axis of the clamping member; when the at least one engaging protrusion is engaged with the at least one engaging groove, When the engaging protrusion is decoupled from the at least one engaging groove, the clamping piece can be separately removed from the rotary clamping device.
在一些实施例中,夹持件的内壁面设置有多个弹性凸起,多个弹性凸起用于夹持固定基管,并使得基管能够在外力作用下从夹持件内取出。In some embodiments, the inner wall surface of the clamping member is provided with a plurality of elastic protrusions. The plurality of elastic protrusions are used to clamp and fix the base pipe, and enable the base pipe to be taken out of the clamping member under the action of external force.
在一些实施例中,容器设置有供基管贯穿的开口,开口的内壁环绕设置有环状缓冲件,环状缓冲件用于包裹基管的外壁。使得掺杂完成后的基管从溶液中取出时,环状缓冲件能够对基管外壁附着的溶液进行擦除和吸收,从而避免基管取出后有溶液滴落,对加工环境造成污染。In some embodiments, the container is provided with an opening for the base pipe to penetrate, and an annular buffer is provided around the inner wall of the opening, and the annular buffer is used to wrap the outer wall of the base pipe. When the doped base tube is taken out of the solution, the annular buffer can wipe away and absorb the solution attached to the outer wall of the base tube, thereby preventing the solution from dripping after the base tube is taken out and causing pollution to the processing environment.
附图说明Description of the drawings
图1为光纤制备方法的流程示意图;Figure 1 is a schematic flow chart of the optical fiber preparation method;
图2a为含有疏松层的基管的结构剖视示意图;Figure 2a is a schematic cross-sectional view of the structure of a base pipe containing a loose layer;
图2b为含有疏松层的基管的横截面的结构示意示意图;Figure 2b is a schematic structural diagram of a cross-section of a base pipe containing a loose layer;
图3为本申请实施例的设备进行掺杂时的原理示意图;Figure 3 is a schematic diagram of the principle of doping with the equipment according to the embodiment of the present application;
图4a为本申请实施例的设备在抽运泵运作前溶液中不同离子的分布示意图;Figure 4a is a schematic diagram of the distribution of different ions in the solution before the pump operation of the device according to the embodiment of the present application;
图4b为本申请实施例的设备在抽运泵运作时沿一循环流动方向的溶液中不同离子的分布示意图;Figure 4b is a schematic diagram of the distribution of different ions in the solution along a circulation flow direction when the pump is operating in the device according to the embodiment of the present application;
图4c为本申请实施例的设备在抽运泵运作时沿另一循环流动方向的溶液中不同离子的分布示意图;Figure 4c is a schematic diagram of the distribution of different ions in the solution along another circulation flow direction when the pump is operating in the device according to the embodiment of the present application;
图5为本申请实施例的设备的结构剖视示意图;Figure 5 is a schematic structural cross-sectional view of the equipment according to the embodiment of the present application;
图6为本申请实施例的设备进行掺杂时的结构剖视示意图;Figure 6 is a schematic cross-sectional view of the structure of the equipment during doping according to the embodiment of the present application;
图7为本申请实施例的设备中旋转夹持装置的结构示意图;Figure 7 is a schematic structural diagram of the rotating clamping device in the equipment according to the embodiment of the present application;
图8为本申请实施例的设备中另一种旋转夹持装置的结构示意图;Figure 8 is a schematic structural diagram of another rotary clamping device in the equipment according to the embodiment of the present application;
图9为本申请实施例的设有活动管的设备进行掺杂时的结构示意图;Figure 9 is a schematic structural diagram of a device equipped with a movable tube during doping according to an embodiment of the present application;
图10为图9中的设备采用另一种管路结构进行掺杂时的结构示意图。 Figure 10 is a schematic structural diagram of the equipment in Figure 9 using another pipeline structure for doping.
附图标记说明:Explanation of reference symbols:
11、疏松层;12、包层;13、基管;11. Loose layer; 12. Cladding; 13. Base pipe;
101、连接段;102、掺杂段;101. Connecting section; 102. Doping section;
2、设备;2. Equipment;
21、容器;21. Container;
211、开孔;212、通孔;213、环状缓冲件;214、单向阀;211. Opening; 212. Through hole; 213. Annular buffer; 214. One-way valve;
22、旋转夹持装置;201、夹持组件;202、驱动组件;22. Rotating clamping device; 201. Clamping component; 202. Driving component;
221、夹持件;222、转动齿轮;2221、滚轮;223、驱动电机;224、主动齿轮;221. Clamping piece; 222. Rotating gear; 2221. Roller; 223. Driving motor; 224. Driving gear;
225、壳体;225. Shell;
226、轴承;227、法兰边;228、转动件;229、弹性凸起;2201、卡合凸起;2202、卡合槽;226. Bearing; 227. Flange edge; 228. Rotating part; 229. Elastic protrusion; 2201. Engagement protrusion; 2202. Engagement groove;
23、管路;231、第一输送管;232、第二输送管;233、活动管;234、第一缓冲管;235、第二缓冲管;23. Pipeline; 231. First conveying pipe; 232. Second conveying pipe; 233. Movable pipe; 234. First buffer pipe; 235. Second buffer pipe;
24、抽运泵;241、第一连通端;242、第二连通端;24. Pumping pump; 241. First communication end; 242. Second communication end;
3、溶液;31、轻离子;32、重离子。3. Solution; 31. Light ions; 32. Heavy ions.
具体实施方式Detailed ways
以下由特定的具体实施例说明本申请的实施方式,本领域技术人员可由本说明书所揭示的内容轻易地了解本申请的其他优点及功效。虽然本申请的描述将结合一些实施例一起介绍,但这并不代表此申请的特征仅限于该实施方式恰恰相反,结合实施方式作申请介绍的目的是为了覆盖基于本申请的权利要求而有可能延伸出的其它选择或改造。为了提供对本申请的深度了解,以下描述中将包含许多具体的细节。本申请也可以不使用这些细节实施。此外,为了避免混乱或模糊本申请的重点,有些具体细节将在描述中被省略。需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。The implementation of the present application is described below with specific examples. Those skilled in the art can easily understand other advantages and effects of the present application from the content disclosed in this specification. Although the description of this application will be introduced in conjunction with some embodiments, this does not mean that the features of this application are limited to this embodiment. On the contrary, the purpose of introducing the application in conjunction with the embodiments is to cover the possible claims based on this application. Extended options or modifications. In order to provide an in-depth understanding of the application, the following description contains many specific details. The application may be implemented without these details. Furthermore, some specific details will be omitted from the description in order to avoid confusing or obscuring the focus of the present application. It should be noted that, as long as there is no conflict, the embodiments and features in the embodiments of this application can be combined with each other.
应注意的是,在本说明书中,相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that in this specification, similar reference numerals and letters represent similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be referenced in subsequent drawings. for further definition and explanation.
在本申请的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of this application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description. It does not indicate or imply that the device or element referred to must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limitations on this application. In addition, the terms "first" and "second" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。 In the description of this application, it should be noted that, unless otherwise clearly stated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. Connection, or integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood on a case-by-case basis.
在本申请的描述中,应理解,在本申请中“解耦”可理解为解除部件之间的配合关系。其中,本领域人员可以理解的是,配合关系即指两个或两个以上的部件之间存在紧密配合和相互影响的连接关系。为使本申请的目的、技术方案和优点更加清楚,下面将结合附图对本申请的实施方式作进一步地详细描述。In the description of this application, it should be understood that "decoupling" in this application can be understood as releasing the cooperation relationship between components. Among them, those skilled in the art can understand that the cooperation relationship refers to a connection relationship in which two or more components have close cooperation and mutual influence. In order to make the purpose, technical solutions and advantages of the present application clearer, the embodiments of the present application will be described in further detail below with reference to the accompanying drawings.
请参见图1至图2b,图1为光纤制备方法流程示意图,图2a为本申请实施例的含有疏松层的基管的结构剖视图,图2b为本申请实施例的含有疏松层的基管的横截面的结构示意图。Please refer to Figures 1 to 2b. Figure 1 is a schematic flow diagram of an optical fiber preparation method. Figure 2a is a structural cross-sectional view of a base pipe containing a loose layer according to an embodiment of the present application. Figure 2b is a structural cross-sectional view of a base pipe containing a loose layer according to an embodiment of the present application. Cross-sectional structural diagram.
如图1所示,光纤的制备方法包括以下步骤:As shown in Figure 1, the preparation method of optical fiber includes the following steps:
步骤100,通过MCVD车床制备含有疏松层的基管。其中,含有疏松层的基管,可理解为,内壁面沉积有疏松层的基管。请参见图2a和图2b,其示出了一种含有疏松层11的基管13的结构。如图2a和图2b所示,基管13包括相接的连接段101和带有疏松层11的掺杂段102。其中,基管13的掺杂段102的内壁面依次沉积有包层12和疏松层11,形成最外层为基管13,中间层为包层12,最内层为疏松层11的三层结构。并且,疏松层11可以呈多孔毛细结构,或疏松状孔隙结构,从而使得含有掺杂离子的溶液能够轻松渗入疏松层11中,实现对含有疏松层11的基管13的溶液掺杂。Step 100: Prepare a base pipe containing a loose layer through an MCVD lathe. Among them, the base pipe containing a loose layer can be understood as a base pipe with a loose layer deposited on the inner wall surface. Please refer to Figures 2a and 2b, which illustrate a structure of a base pipe 13 containing a loose layer 11. As shown in FIGS. 2a and 2b , the base tube 13 includes a connected connecting section 101 and a doped section 102 with a loose layer 11 . Among them, the cladding layer 12 and the loose layer 11 are deposited on the inner wall surface of the doped section 102 of the base tube 13 in sequence, forming three layers: the outermost layer is the base tube 13, the middle layer is the cladding layer 12, and the innermost layer is the loose layer 11. structure. Moreover, the loose layer 11 may have a porous capillary structure or a loose pore structure, so that the solution containing doping ions can easily penetrate into the loose layer 11 to achieve solution doping of the base tube 13 containing the loose layer 11 .
在一个实施方式中,基管13可以由石英制成,也可以由部分掺杂的改性材料制成(例如:二氧化硅掺二氧化锗、二氧化硅掺五氧化二磷、二氧化硅掺三氧化二硼等)。In one embodiment, the base tube 13 can be made of quartz, or can also be made of partially doped modified materials (for example: silicon dioxide doped with germanium dioxide, silicon dioxide doped with phosphorus pentoxide, silicon dioxide Doped with boron trioxide, etc.).
在一个实施方式中,基管13的连接段101与掺杂段102采用一体成型设置。从而在取放、移动或旋转基管13的过程中,仅需对基管13的连接段101施加外部的作用力,以避免外部的作用力对掺杂段102的疏松层11造成损坏,从而影响溶液掺杂的效果。本领域技术人员可以理解的是,在取放、安装、移动或旋转基管13时,连接段101起到之间承受外部作用力的作用,从而规避外部作用力对基管13掺杂段102内的疏松层13的破坏的风险。因此,在其他实施方式中,基管13的连接段101与掺杂段102可以采用分体式结构设置,例如,连接段101也可以采用包裹并固定于基管13末端的管状结构。在可替代的实施方式中,由于基管13本身具有一定的强度和刚度,因此基管13也可以不设置连接段101,从而在进行取放、安装、移动或旋转基管13等操作时,直接对基管13掺杂段102的外壁面施加作用力。In one embodiment, the connection section 101 and the doping section 102 of the base tube 13 are integrally formed. Therefore, during the process of picking up, moving or rotating the substrate tube 13, only the external force is applied to the connecting section 101 of the substrate tube 13 to avoid the external force from causing damage to the loose layer 11 of the doped section 102, thus Affects the effect of solution doping. Those skilled in the art can understand that when picking up, installing, moving or rotating the substrate tube 13 , the connecting section 101 plays a role in withstanding external forces, thereby avoiding the impact of external forces on the doped section 102 of the substrate tube 13 Risk of damage to the inner loose layer 13. Therefore, in other embodiments, the connecting section 101 and the doping section 102 of the base tube 13 can be arranged in a separate structure. For example, the connecting section 101 can also adopt a tubular structure wrapped and fixed at the end of the base tube 13 . In an alternative embodiment, since the base pipe 13 itself has a certain strength and rigidity, the base pipe 13 may not be provided with the connecting section 101 , so that when operations such as picking, installing, moving or rotating the base pipe 13 are performed, Directly exert force on the outer wall surface of the doped section 102 of the base tube 13 .
通过MCVD车床制备含有疏松层的基管的过程具体为,将空心的基管13(此时,基管13尚未沉积有包层12和疏松层11)接入MCVD(Modified Chemical Vapor Deposition)车床中,并在MCVD车床上对基管13进行高温抛光,并采用MCVD工艺依次在基管13的内壁面均匀沉积包层12和疏松层11,常见的MCVD工艺是以超纯氧气作为载体将SiCl4等原料和GeCl4等掺杂剂送入旋转并被加热的基管13内,使得SiCl4等原料和GeCl4等掺杂剂在高温(1500℃左右)下在基管13内部发生氧化还原反应,且在基管13内壁面上的某一确定的径向位置处形成微粒,并通过热泳迁移运动均匀地沉积在基管13的内壁上,完成包层12的沉积。The specific process of preparing the base pipe containing the loose layer through the MCVD lathe is to insert the hollow base pipe 13 (at this time, the base pipe 13 has not yet been deposited with the cladding 12 and the loose layer 11) into an MCVD (Modified Chemical Vapor Deposition) lathe. , and perform high-temperature polishing on the base tube 13 on an MCVD lathe, and use the MCVD process to uniformly deposit the cladding layer 12 and the loose layer 11 on the inner wall surface of the base tube 13. The common MCVD process uses ultrapure oxygen as a carrier to remove SiCl 4 Raw materials such as SiCl 4 and dopants such as GeCl 4 are fed into the rotating and heated base tube 13, causing the raw materials such as SiCl 4 and dopants such as GeCl 4 to undergo oxidation-reduction reactions inside the base tube 13 at high temperatures (about 1500°C). , and particles are formed at a certain radial position on the inner wall of the base pipe 13, and are uniformly deposited on the inner wall of the base pipe 13 through thermophoretic migration motion, completing the deposition of the cladding 12.
在包层12的沉积完成后,降低温度至1100℃左右,继续沉积疏松层11,最终制备得到含有疏松层11的基管13。其氧化还原的化学反应方程式为:
SiCl4+O2→SiO2+2Cl2
GeCl4+O2→GeO2+2Cl2
After the deposition of the cladding layer 12 is completed, the temperature is lowered to about 1100° C., and the loose layer 11 is continued to be deposited, and finally the base pipe 13 containing the loose layer 11 is prepared. The chemical reaction equation of its redox is:
SiCl 4 +O 2 →SiO 2 +2Cl 2
GeCl 4 +O 2 →GeO 2 +2Cl 2
步骤200,取下含有疏松层的基管,并装入设备中进行掺杂。具体为,将含有疏松层11的基管13从MCVD车床取下,并装入溶液掺杂设备中进行掺杂,并使得含有疏松层11的基管13的掺杂段102浸没于溶液内,从而利用溶液的渗透作用,使得溶液中的各种掺杂离子能够随着溶液充分渗入疏松层11内,并在疏松层11的毛细作用下被吸附于疏松层11中,从而完成对含有疏松层11的基管13的溶液掺杂。Step 200: Remove the base tube containing the loose layer and put it into the equipment for doping. Specifically, the base tube 13 containing the loose layer 11 is removed from the MCVD lathe and loaded into the solution doping equipment for doping, and the doped section 102 of the base tube 13 containing the loose layer 11 is immersed in the solution. Thereby utilizing the penetration of the solution, various doped ions in the solution can fully penetrate into the loose layer 11 with the solution, and be adsorbed into the loose layer 11 under the capillary action of the loose layer 11, thereby completing the treatment of the loose layer containing the loose layer. 11 The base tube 13 is doped with the solution.
步骤300,沥干掺杂后的基管,并装入MCVD车床进行干燥。当含有疏松层11的基管13在溶液3中充分浸泡,并完成掺杂后,将含有疏松层11的基管13从溶液中取出并沥干含有疏松层11的基管13,避免含有疏松层11的基管13外壁附着的溶液滴落,污染光纤制备环境。再将沥干后的基管13重新接入MCVD车床上,通过MCVD车床对疏松层11中吸附的溶液进行干燥,去除溶液中的溶剂,并使掺杂离子附着于疏松层11的网状孔隙中。Step 300: Drain the doped substrate tube and load it into an MCVD lathe for drying. When the base tube 13 containing the loose layer 11 is fully soaked in the solution 3 and the doping is completed, the base tube 13 containing the loose layer 11 is taken out of the solution and drained to avoid containing loose layers. The solution attached to the outer wall of the base tube 13 of layer 11 drips, contaminating the optical fiber preparation environment. The drained base pipe 13 is then reconnected to the MCVD lathe, and the adsorbed solution in the loose layer 11 is dried through the MCVD lathe to remove the solvent in the solution and allow the doped ions to adhere to the network pores of the loose layer 11 middle.
步骤400,干燥完成后,通过MCVD车床将基管的疏松层进行玻璃化和热缩工艺,得到实心的光纤预制棒。当基管13的疏松层11干燥完成后,再通过MCVD车床在高温(1300℃~1800℃)下将基管13的疏松层11进行玻璃化,其中玻璃化的温度可以在1300℃~1800℃之间,例如1300℃、1500℃、1600℃、1800℃等,然后将玻璃化后的基管13通过收缩工艺,在高温下分多趟将空心的基管13收缩制成实心的光纤预制棒,其中收缩的温度可以在1800℃~2300℃之间,例如,1980℃、2000℃、2100℃、2200℃、2300℃等,且根据所掺杂的离子种类和浓度的不同,以及实际工艺条件和车床状态的不同,其玻璃化的温度和收缩的温度均可以具有很大的区别。此时,疏松层11在玻璃化、收缩后形成光纤预制棒的芯层,具有高折射率,并作为光线传播时的介质。包层12在收缩后具有低折射率,且包裹芯层设置,用于将光线限制在芯层内。Step 400: After the drying is completed, the loose layer of the base tube is vitrified and heat-shrunk through an MCVD lathe to obtain a solid optical fiber preform. After the loose layer 11 of the base pipe 13 is dried, the loose layer 11 of the base pipe 13 is vitrified by using an MCVD lathe at a high temperature (1300°C to 1800°C). The temperature of vitrification can be between 1300°C and 1800°C. between 1300°C, 1500°C, 1600°C, 1800°C, etc., and then the vitrified base tube 13 is shrunk through a shrinking process to shrink the hollow base tube 13 in multiple passes at high temperatures to form a solid optical fiber preform. , the shrinkage temperature can be between 1800°C and 2300°C, for example, 1980°C, 2000°C, 2100°C, 2200°C, 2300°C, etc., and depends on the type and concentration of doped ions, as well as the actual process conditions Different from the lathe state, the glass transition temperature and shrinkage temperature can be very different. At this time, the loose layer 11 forms the core layer of the optical fiber preform after vitrification and shrinkage, has a high refractive index, and serves as a medium for light propagation. The cladding layer 12 has a low refractive index after shrinking, and is arranged around the core layer to confine light within the core layer.
步骤500,通过拉丝工艺将光纤预制棒制成光纤成品。最后通过拉丝工艺,在高温下对光纤预制棒进行高速拉丝,最终制成直径合适的光纤。在一些实施方式中,光纤预制棒长一到数米,而单根光纤预制棒可以通过拉丝工艺制成上千公里长的光纤。Step 500: Make the optical fiber preform into a finished optical fiber through a drawing process. Finally, through the drawing process, the optical fiber preform is drawn at high speed at high temperature, and finally an optical fiber with a suitable diameter is made. In some embodiments, the optical fiber preform is one to several meters long, and a single optical fiber preform can be made into thousands of kilometers of optical fiber through a wire drawing process.
以下结合图3至图10,详细描述上述步骤200中设备2的结构,并结合设备2的结构说明掺杂过程。The structure of the device 2 in step 200 is described in detail below with reference to FIGS. 3 to 10 , and the doping process is explained with reference to the structure of the device 2 .
请参见图3至图4c,图3为本申请实施例的设备进行掺杂时的原理示意图,图4a为本申请实施例的设备在抽运泵运作前溶液中不同离子的分布示意图,图4b和图4c为本申请实施例的设备在抽运泵运作时溶液中不同离子的分布示意图。Please refer to Figures 3 to 4c. Figure 3 is a schematic diagram of the principle of doping with the equipment according to the embodiment of the present application. Figure 4a is a schematic diagram of the distribution of different ions in the solution before the pump operation of the equipment according to the embodiment of the present application. Figure 4b and Figure 4c is a schematic diagram of the distribution of different ions in the solution when the pump is operating in the device according to the embodiment of the present application.
如图3所示,用于对含有疏松层11的基管13进行掺杂的制备包括用于盛放溶液3的容器21、用于夹持固定基管13的旋转夹持装置22以及用于抽运溶液3的管路23和抽运泵24。As shown in Figure 3, the preparation for doping the base tube 13 containing the loose layer 11 includes a container 21 for holding the solution 3, a rotating clamping device 22 for clamping and fixing the base tube 13, and a Pipe 23 for pumping solution 3 and pump 24 .
在对基管13进行掺杂的过程中,首先在容器21中倒入已经配置好掺杂离子的溶液3,其中,含有掺杂离子的溶液3可以为稀土离子氯化物或氧化物溶液,在其他可替代的实施方式中,也可以为稀土离子和共掺杂剂的混合溶液。进一步的,稀土离子可以为铒、镱、铥、钬、等,共掺杂剂可以包括铝的化合物和磷的化合物,以及作为共掺杂剂的其他稀土离子如镧、铈等,还包括过渡离子,如铋等。其中,本申请所述的掺杂离子为溶液3中的稀土离子和/或共掺离子,包括但不限于:Al3+、Er3+、Yb3+、La3+、Tm3+、Ho3+等。如图4a所示,由于溶液3中可以包含多种不同分子量,不同质量的离子,在溶 液3长时间静置时,在重力的作用下,分子量和质量较大的重离子32会倾向于朝溶液3底部运动,而分子量和质量较小的轻离子31会倾向于朝溶液3顶部运动,从而导致溶液3在静置的情况下不同离子在溶液3内的分布不均匀。In the process of doping the base tube 13, firstly, the solution 3 containing the doping ions is poured into the container 21. The solution 3 containing the doping ions can be a rare earth ion chloride or oxide solution. In other alternative embodiments, it may also be a mixed solution of rare earth ions and co-dopants. Further, the rare earth ions can be erbium, ytterbium, thulium, holmium, etc., and the co-dopants can include aluminum compounds and phosphorus compounds, as well as other rare earth ions as co-dopants such as lanthanum, cerium, etc., and also include transition ions, such as bismuth, etc. Among them, the doping ions described in this application are rare earth ions and/or co-doped ions in solution 3, including but not limited to: Al 3+ , Er 3+ , Yb 3+ , La 3+ , Tm 3+ , Ho 3+ etc. As shown in Figure 4a, since solution 3 can contain a variety of ions with different molecular weights and masses, in the solution When liquid 3 stands still for a long time, under the action of gravity, heavy ions 32 with larger molecular weight and mass will tend to move toward the bottom of solution 3, while light ions 31 with smaller molecular weight and mass will tend to move toward the top of solution 3 , resulting in uneven distribution of different ions in solution 3 when solution 3 is left standing.
然后将沉积疏松层11后的基管13从MCVD车床上取下,再将基管13的一端固定于旋转夹持装置22上,并使得基管13含有疏松层11的部分完全浸没于容器21的溶液3内,从而完成对基管13的安装。再将设备2中管路23的一端从安装后的基管13上端伸入基管13内,并且使得管路23的另一端位于基管13外部的溶液3内。从而使得管路23将容器21内部的溶液3与抽运泵24连通。Then, the base pipe 13 after depositing the loose layer 11 is removed from the MCVD lathe, and one end of the base pipe 13 is fixed on the rotating clamping device 22 so that the part of the base pipe 13 containing the loose layer 11 is completely immersed in the container 21 solution 3, thereby completing the installation of the base pipe 13. Then extend one end of the pipeline 23 in the equipment 2 into the base pipe 13 from the upper end of the installed base pipe 13, and make the other end of the pipeline 23 located in the solution 3 outside the base pipe 13. Thus, the pipeline 23 connects the solution 3 inside the container 21 with the pump 24 .
最后,启动抽运泵24和旋转夹持装置22,使得容器21内的溶液3在抽运泵24的抽运作用下,溶液3能够从基管13内部的管路23的一端流入抽运泵24,并在基管13外部的管路23的另一端留出,从而保持在基管13内沿轴线方向的循环流动。同时基管13在旋转夹持装置22的带动下,围绕基管13的轴线旋转。在一个实施方式中,抽运泵24的抽运速率可以为1-3000mL/min,例如,10mL/min、500mL/min、1000mL/min、1500mL/min、2200mL/min、3000mL/min等;基管13的旋转速度可以控制为0.1-60rpm,例如,0.5rpm、1rpm、10rpm、30rpm、50rpm、60rpm等。Finally, the pumping pump 24 and the rotating clamping device 22 are started, so that the solution 3 in the container 21 can flow into the pumping pump from one end of the pipeline 23 inside the base pipe 13 under the pumping action of the pumping pump 24 24, and leave it at the other end of the pipe 23 outside the base pipe 13, so as to maintain the circulating flow along the axial direction in the base pipe 13. At the same time, the base tube 13 is driven by the rotating clamping device 22 to rotate around the axis of the base tube 13 . In one embodiment, the pumping rate of the pumping pump 24 can be 1-3000mL/min, for example, 10mL/min, 500mL/min, 1000mL/min, 1500mL/min, 2200mL/min, 3000mL/min, etc.; basically The rotation speed of the tube 13 can be controlled from 0.1 to 60 rpm, for example, 0.5 rpm, 1 rpm, 10 rpm, 30 rpm, 50 rpm, 60 rpm, etc.
此时,如图4b和图4c所示,溶液3在基管13内的含有掺杂离子的溶液3相对于疏松层11进行螺旋上升或螺旋下降的运动,使得静置状态下掺杂离子分布不均匀的溶液3,在抽运泵24和旋转夹持装置22的共同作用下保持循环流动和自搅拌的状态,使溶液3内的不同分子量和质量的掺杂离子均匀分布于溶液3内,使得溶液3中的不同的掺杂离子在基管13内部能够保持周向方向上和基管13轴线方向上的均匀性,从而使得溶液3渗入疏松层11各个位置的掺杂离子的浓度保持极高的均匀度。当掺杂完成后,溶液3中的掺杂离子能够充分且均匀地渗入疏松层11内,使得基管13的疏松层11在轴线方向、周向方向和径向方向上的各种掺杂离子均具有极高的均匀性,其中周向方向是指疏松层11围绕其轴线的方向,径向方向是指疏松层11的厚度方向。使得由该基管13制备的光纤在各个位置上的光学性能具有较高的一致性,提高光纤的导光能力。同时设备2能够保证在同一溶液3中完成掺杂的不同基管13的疏松层11之间的具有相同分布的掺杂离子,使得由同一溶液3中完成掺杂的不同基管13制备的不同光纤之间具有相同或相近的光学性能,从而保障了光纤制备时具有较高的复现性。提高了光纤的生产能效和产出率。At this time, as shown in Figures 4b and 4c, the solution 3 containing doped ions in the base tube 13 performs a spiral upward or spiral downward movement relative to the loose layer 11, so that the doped ions are distributed in a static state. The uneven solution 3 maintains a circulating flow and self-stirring state under the joint action of the pump 24 and the rotating clamping device 22, so that the doped ions of different molecular weights and masses in the solution 3 are evenly distributed in the solution 3. This allows the different doping ions in the solution 3 to maintain uniformity in the circumferential direction and the axial direction of the base tube 13 inside the base tube 13 , so that the concentration of the doping ions that the solution 3 penetrates into each position of the loose layer 11 remains extremely high. High uniformity. After the doping is completed, the doping ions in the solution 3 can fully and uniformly penetrate into the loose layer 11 , so that various doping ions in the loose layer 11 of the base tube 13 in the axial direction, circumferential direction and radial direction All have extremely high uniformity, where the circumferential direction refers to the direction of the loose layer 11 around its axis, and the radial direction refers to the thickness direction of the loose layer 11 . This makes the optical performance of the optical fiber prepared by the base tube 13 to be highly consistent at various positions, thereby improving the light-guiding capability of the optical fiber. At the same time, the equipment 2 can ensure the same distribution of doping ions between the loose layers 11 of different substrate tubes 13 that have been doped in the same solution 3, so that different ions prepared from different substrate tubes 13 that have been doped in the same solution 3 are different. Optical fibers have the same or similar optical properties, thus ensuring high reproducibility during optical fiber preparation. Improved optical fiber production energy efficiency and productivity.
请参阅图5和图6,图5为本申请实施例的设备的结构剖视图,图6为本申请实施例的设备进行掺杂时的结构剖视图。如图5和图6所示,并结合图4a至图4c予以理解,设备2的管路23包括第一输送管231和第二输送管232,抽运泵24具有第一连通端241和第二连通端242,且第一连通端241与第一输送管231的一端连通,第二连通端242与第二输送管232的一端连通。当旋转夹持装置22夹持基管13进行掺杂时,第一输送管231的另一端伸入被夹持的基管13内。第二输送管232的另一端位于被夹持的基管13的外部,且在容器21的高度方向上第二输送管232的另一端位于第一输送管231的另一端的下方。如图4b所示,在抽运泵24的抽运作用下,使得溶液3从基管13外部的第二输送管232的另一端泵入抽运泵24中,并在基管13内部的第一输送管231的另一端输送至基管13的内部使得循环流动的溶液3能够流经基管13的内部,并且对基管13内部的疏松层11进行掺杂,保证各种掺杂离子均匀且充分地渗入疏松层11中。本领域技术 人员可以理解的是,抽运泵24用于为溶液3的循环流动提供能量,因此抽运泵24可以采用任意种类的水泵,例如:叶片式水泵、容积式水泵、喷射式水泵等。同时,抽运泵24也可以根据管路23的布局设置多个。进一步地,本领域技术人员可以理解的是,抽运泵24和管路23的作用在于,使得容器21中的溶液3保持循环流动状态,对于溶液3的循环方向没有限制,如图4c所示,在其他可替代的实施方式中,抽运泵24也可以将溶液3从基管13内部的第一输送管231的另一端泵入抽运泵24中,并在第二输送管232的另一端输出至基管13的外部。Please refer to FIGS. 5 and 6 . FIG. 5 is a structural cross-sectional view of the equipment according to the embodiment of the present application, and FIG. 6 is a structural cross-sectional view of the equipment according to the embodiment of the present application when doping is performed. As shown in Figures 5 and 6, and understood in conjunction with Figures 4a to 4c, the pipeline 23 of the equipment 2 includes a first delivery pipe 231 and a second delivery pipe 232, and the pump 24 has a first communication end 241 and a second delivery pipe 232. Two communication ends 242, and the first communication end 241 is connected with one end of the first transportation pipe 231, and the second communication end 242 is connected with one end of the second transportation pipe 232. When the rotating clamping device 22 clamps the substrate tube 13 for doping, the other end of the first transport tube 231 extends into the clamped substrate tube 13 . The other end of the second conveying pipe 232 is located outside the clamped base pipe 13 and is located below the other end of the first conveying pipe 231 in the height direction of the container 21 . As shown in Figure 4b, under the pumping action of the pumping pump 24, the solution 3 is pumped into the pumping pump 24 from the other end of the second delivery pipe 232 outside the base pipe 13, and is pumped into the pumping pump 24 inside the base pipe 13. The other end of a transport pipe 231 is transported to the inside of the base pipe 13 so that the circulating solution 3 can flow through the inside of the base pipe 13 and dope the loose layer 11 inside the base pipe 13 to ensure that various doped ions are uniform. And fully penetrate into the loose layer 11. Technology in this field Personnel can understand that the pumping pump 24 is used to provide energy for the circulating flow of the solution 3, so the pumping pump 24 can be any type of water pump, such as a vane water pump, a positive displacement water pump, a jet water pump, etc. At the same time, multiple pumping pumps 24 can also be provided according to the layout of the pipeline 23 . Furthermore, those skilled in the art can understand that the function of the pump 24 and the pipeline 23 is to keep the solution 3 in the container 21 in a circulating flow state, and there is no limit on the circulation direction of the solution 3, as shown in Figure 4c , in other alternative embodiments, the pump 24 can also pump the solution 3 into the pump 24 from the other end of the first delivery pipe 231 inside the base pipe 13, and pump the solution 3 into the pump 24 from the other end of the second delivery pipe 232. One end is output to the outside of the base tube 13 .
在一个实施方式中,当基管13被夹持于旋转夹持装置22,进行掺杂时,第一输送管231的另一端位于基管13内部的连接段101内,从而避免了第一输送管231另一端在伸入基管13内部,或者在抽运溶液3的过程中触碰到疏松层11,导致疏松层11的损坏,使制备的光纤预制棒出现缺陷,从而使光纤制备的良品率降低。第二输送管232的另一端则伸至容器21底部,使得抽运泵24刚开始工作时,第二输送管232的另一端能将容器21底部中含有重离子32较多的溶液3通过抽运泵24的抽运作用,在基管13连接段101内的第一输送管231的另一端泵出,使得含有重离子32较多溶液3快速与基管13连接段101内的含有轻离子31较多的溶液3混合,提高了溶液3混合均匀时的效率,从而提高了设备3在掺杂过程的加工效率。In one embodiment, when the substrate tube 13 is clamped by the rotating clamping device 22 for doping, the other end of the first transport tube 231 is located in the connecting section 101 inside the substrate tube 13 , thereby avoiding the need for the first transport tube 13 . The other end of the tube 231 extends into the base tube 13 or touches the loose layer 11 during the pumping of the solution 3, which causes damage to the loose layer 11 and causes defects in the prepared optical fiber preform, thereby reducing the quality of the optical fiber preparation. rate decreases. The other end of the second conveying pipe 232 extends to the bottom of the container 21, so that when the pump 24 first starts working, the other end of the second conveying pipe 232 can pump the solution 3 containing more heavy ions 32 in the bottom of the container 21 through the pump. The pumping action of the transport pump 24 is pumped out from the other end of the first delivery pipe 231 in the connecting section 101 of the base pipe 13, so that the solution 3 containing more heavy ions 32 can quickly communicate with the solution 3 containing light ions in the connecting section 101 of the base pipe 13. 31 More solutions 3 are mixed, which improves the efficiency when the solutions 3 are mixed evenly, thereby improving the processing efficiency of the equipment 3 in the doping process.
请参阅图7,图7为本申请实施例的旋转夹持装置的结构示意图;如图7所示,并结合图3予以理解,旋转夹持装置22包括用于可拆卸地夹持固定基管13的夹持组件201和用于驱动夹持组件201旋转的驱动组件202;其中,夹持组件201包括用于可拆卸地夹持固定基管的夹持件221,以及与夹持件221外壁面固定连接的转动齿轮222。驱动组件202包括具有输出轴的驱动电机223和设置于输出轴末端的主动齿轮224,主动齿轮224与转动齿轮222相啮合,以联动转动齿轮222旋转,从而带动夹持件221和固定于夹持件221上的基管13进行旋转。Please refer to Figure 7, which is a schematic structural diagram of a rotary clamping device according to an embodiment of the present application. As shown in Figure 7, and understood in conjunction with Figure 3, the rotary clamping device 22 includes a structure for detachably clamping and fixing the base pipe. The clamping assembly 201 of 13 and the driving assembly 202 for driving the rotation of the clamping assembly 201; wherein, the clamping assembly 201 includes a clamping member 221 for detachably clamping the fixed base pipe, and a clamping member 221 outside the clamping member 221. The rotating gear 222 is fixedly connected to the wall. The driving assembly 202 includes a driving motor 223 with an output shaft and a driving gear 224 provided at the end of the output shaft. The driving gear 224 meshes with the rotating gear 222 to rotate in conjunction with the rotating gear 222, thereby driving the clamping member 221 and being fixed on the clamping member 221. The base tube 13 on piece 221 is rotated.
在一个实施方式中,夹持件221呈管状设置,夹持件221的内径略大于基管13的外径,且夹持件221的内壁面上设置有多个弹性凸起229。在夹持件221上安装基管13时,仅需将基管13的连接段101的末端伸入夹持件221内,并使得多个弹性凸起229起抵压于基管13的外壁面,从而使得基管13的连接段101在多个弹性凸起229的弹性夹持下固定于夹持件221内。本领域技术人员可以理解的是,夹持件221用于可拆卸地固定基管13,并且带动基管13围绕其轴线旋转,因此在其他可替代的实施方式是,夹持件221也可以采用环状、夹持爪等夹持结构。In one embodiment, the clamping member 221 is arranged in a tubular shape, the inner diameter of the clamping member 221 is slightly larger than the outer diameter of the base tube 13 , and a plurality of elastic protrusions 229 are provided on the inner wall of the clamping member 221 . When installing the base pipe 13 on the clamping member 221, you only need to extend the end of the connecting section 101 of the base pipe 13 into the clamping member 221, and make the plurality of elastic protrusions 229 press against the outer wall surface of the base pipe 13 , so that the connecting section 101 of the base pipe 13 is fixed in the clamping member 221 under the elastic clamping of the plurality of elastic protrusions 229 . Those skilled in the art can understand that the clamping member 221 is used to detachably fix the base pipe 13 and drive the base pipe 13 to rotate around its axis. Therefore, in other alternative embodiments, the clamping member 221 may also be used. Clamping structures such as rings and clamping claws.
在一个实施方式中,夹持件221通过至少一个轴承226设置于壳体225内,使得夹持件221相对于壳体225可转动。同时夹持件221下端的外壁面与转动齿轮222固定连接,转动齿轮222与一侧的主动齿轮224相啮合,使得驱动电机223能够通过转动齿轮222和主动齿轮224的传动作用,带动夹持固定基管13的夹持件221在壳体225内旋转。In one embodiment, the clamping member 221 is disposed in the housing 225 through at least one bearing 226 so that the clamping member 221 is rotatable relative to the housing 225 . At the same time, the outer wall surface of the lower end of the clamping member 221 is fixedly connected to the rotating gear 222. The rotating gear 222 meshes with the driving gear 224 on one side, so that the driving motor 223 can drive the clamping and fixing through the transmission function of the rotating gear 222 and the driving gear 224. The clamp 221 of the base tube 13 rotates within the housing 225 .
请参阅图8,图8为本申请实施例的设备中另一种旋转夹持装置的结构示意图。如图8所示,并结合图3予以理解,旋转夹持装置22包括可拆卸地夹持固定基管13的夹持组件201和用于驱动夹持组件201旋转的驱动组件202。Please refer to FIG. 8 , which is a schematic structural diagram of another rotary clamping device in the equipment according to the embodiment of the present application. As shown in FIG. 8 and understood in conjunction with FIG. 3 , the rotation clamping device 22 includes a clamping assembly 201 that detachably clamps the fixed base pipe 13 and a driving assembly 202 for driving the clamping assembly 201 to rotate.
夹持组件201包括用于可拆卸地夹持固定基管13的夹持件221,以及与夹持件221外壁面可拆卸连接的转动齿轮222;夹持件221的上端设置有向外延伸的法兰边227,法 兰边227通过转动件228支撑于壳体225上,使得夹持件221相对于壳体225可围绕夹持件221的轴线旋转,并且法兰边227仅与转动件228接触连接,使得夹持件221能够相对于壳体225可拆卸。夹持件221的下端套设有转动齿轮222,且转动齿轮222的内壁面与夹持件221下端的外壁面之间的其中一侧壁面设置有至少一个卡合凸起2201,另一侧壁面设置有与至少一个卡合凸起2201可拆卸配合的至少一个卡合槽2202,转动齿轮222的两侧面通过滚轮2221与壳体225连接,使得转动齿轮222相对于壳体225可旋转。The clamping assembly 201 includes a clamping member 221 for detachably clamping and fixing the base pipe 13, and a rotating gear 222 detachably connected to the outer wall of the clamping member 221; the upper end of the clamping member 221 is provided with an outwardly extending Flange 227, France The flange 227 is supported on the housing 225 through the rotating member 228, so that the clamping member 221 can rotate relative to the housing 225 around the axis of the clamping member 221, and the flange 227 is only in contact with the rotating member 228, so that the clamping member 227 is in contact with the rotating member 228. The piece 221 is removable relative to the housing 225 . The lower end of the clamping member 221 is covered with a rotating gear 222, and one of the wall surfaces between the inner wall surface of the rotating gear 222 and the outer wall surface of the lower end of the clamping member 221 is provided with at least one engaging protrusion 2201, and the other side wall surface is provided with at least one engaging protrusion 2201. At least one engaging groove 2202 is provided with at least one engaging protrusion 2201 to detachably cooperate. Both sides of the rotating gear 222 are connected to the housing 225 through rollers 2221, so that the rotating gear 222 is rotatable relative to the housing 225.
当至少一个卡合凸起2201与至少一个卡合槽2202扣合时,转动齿轮222能够带动夹持件221围绕夹持件221的轴线旋转;当至少一个卡合凸起2201与至少一个卡合槽2202解耦时,夹持件221能够单独从旋转夹持装置22中取出。使得夹持件221能够在脱离壳体225和转动齿轮222的情况下安装或拆卸基管13,提高了在旋转夹持装置22上进行安装或拆卸基管13过程的灵活性。When at least one engaging protrusion 2201 engages with at least one engaging groove 2202, the rotating gear 222 can drive the clamping member 221 to rotate around the axis of the clamping member 221; when at least one engaging protrusion 2201 engages with at least one When the groove 2202 is decoupled, the clamping element 221 can be removed individually from the rotating clamping device 22 . This enables the clamping member 221 to install or remove the base pipe 13 without being separated from the housing 225 and the rotating gear 222, thereby improving the flexibility of the process of installing or removing the base pipe 13 on the rotating clamping device 22.
在一个实施方式中,转动齿轮222的内壁面设置有一个卡合凸起2201,夹持件221下端的外壁面设置有与该卡合凸起2201相适配的卡合槽2202,且夹持件221下端的卡合槽2202能够沿夹持件221的轴线方向与卡合凸起2201进行卡合或解耦。在夹持基管13的过程中,可以先将夹持件221沿轴线方向从壳体225内取出,然后将基管13的一端插入夹持件221内壁面并固定,然后将夹持基管13的夹持件221伸入壳体225中,并且使得夹持件221下端的卡合槽2202与转动齿轮222的卡合凸起2201卡合。从而使得驱动电机223能够通过转动齿轮222和主动齿轮224的传动作用,带动夹持固定基管13的夹持件221在壳体225内旋转。In one embodiment, the inner wall surface of the rotating gear 222 is provided with an engaging protrusion 2201, and the outer wall surface of the lower end of the clamping member 221 is provided with an engaging groove 2202 matching the engaging protrusion 2201, and the clamping member 221 is provided with an engaging protrusion 2201 on the inner wall surface. The engaging groove 2202 at the lower end of the member 221 can engage or decouple with the engaging protrusion 2201 along the axial direction of the clamping member 221 . During the process of clamping the base pipe 13, the clamping member 221 can first be taken out from the housing 225 along the axis direction, and then one end of the base pipe 13 can be inserted into the inner wall of the clamping member 221 and fixed, and then the clamping member 221 can be clamped. The clamping member 221 of 13 extends into the housing 225, and the engaging groove 2202 at the lower end of the clamping member 221 engages with the engaging protrusion 2201 of the rotating gear 222. Therefore, the driving motor 223 can drive the clamping member 221 that clamps the fixed base pipe 13 to rotate in the housing 225 through the transmission function of the rotating gear 222 and the driving gear 224.
请参阅图9,图9为本申请实施例的设有活动管的设备进行掺杂时的结构示意图。如图9所示,容器21的顶面具有供基管13贯穿的开孔211,开孔211的直径略大于基管13的外径,使得开孔211在供基管13自由贯通的同时能够尽可能减小开孔211的横截面积,减小空气中的杂质进入容器21内对溶液3造成污染的风险。本领域技术人员可以理解的是,容器21主要目的在于盛放含有掺杂离子的溶液3,并供基管13浸入。因此,在其他可替代的实施方式中,容器21可以采用其他能够盛放溶液3的结构,例如,容器21也可以采用桶状、碗状等结构。Please refer to FIG. 9 , which is a schematic structural diagram of a device equipped with a movable tube during doping according to an embodiment of the present application. As shown in Figure 9, the top surface of the container 21 has an opening 211 for the base pipe 13 to penetrate. The diameter of the opening 211 is slightly larger than the outer diameter of the base pipe 13, so that the opening 211 can freely pass through the base pipe 13. The cross-sectional area of the opening 211 is reduced as much as possible to reduce the risk of impurities in the air entering the container 21 and contaminating the solution 3 . Those skilled in the art can understand that the main purpose of the container 21 is to hold the solution 3 containing doped ions and for the substrate tube 13 to be immersed in it. Therefore, in other alternative embodiments, the container 21 may adopt other structures capable of holding the solution 3 , for example, the container 21 may also adopt a barrel-shaped, bowl-shaped or other structure.
在一个实施方式中,开孔211内壁面固定设置有环状缓冲件213,环状缓冲件213可以采用海绵等具有弹性的吸水材料制成,在其他实施方案中,环状缓冲件213也可以采用橡胶等高弹性材料制成,还可以采用具有吸水和缓冲作用的编织物材料制成。且环状缓冲件213的内径小于基管13的外径。使得基管13在贯穿开孔211时,能够抵压基管13的外壁,防止开孔211内壁与基管13外壁之间发生碰撞从而损害基管13内部的疏松层11,从而无法制成合格的光纤预制棒,导致光纤制造的良品率下降。此外,当基管13掺杂完成从溶液3中取出时,开孔211内壁的环状缓冲件213能够吸附或擦除基管13外壁面残留的溶液3,从而快速高效地沥干基管13外壁面残留的溶液3,避免基管13取出时有溶液3滴落,从而对光纤的生产环境造成污染。In one embodiment, an annular buffer 213 is fixedly provided on the inner wall of the opening 211 . The annular buffer 213 can be made of elastic water-absorbing material such as sponge. In other embodiments, the annular buffer 213 can also be Made of highly elastic materials such as rubber, it can also be made of woven materials with water absorption and cushioning properties. And the inner diameter of the annular buffer member 213 is smaller than the outer diameter of the base tube 13 . This enables the base pipe 13 to press against the outer wall of the base pipe 13 when penetrating the opening 211, preventing collision between the inner wall of the opening 211 and the outer wall of the base pipe 13, thereby damaging the loose layer 11 inside the base pipe 13, and thus failing to produce a qualified product. of optical fiber preforms, resulting in a decrease in the yield rate of optical fiber manufacturing. In addition, when the base pipe 13 is removed from the solution 3 after doping, the annular buffer 213 on the inner wall of the opening 211 can adsorb or wipe away the remaining solution 3 on the outer wall of the base pipe 13, thereby draining the base pipe 13 quickly and efficiently. The solution 3 remaining on the outer wall surface prevents the solution 3 from dripping when the base tube 13 is taken out, thus causing pollution to the optical fiber production environment.
在一个实施方式中,管路23中的第一输送管231可以采用刚性玻璃管,使得第一输送管231的一端伸入基管13内部时,能够被夹持固定,避免第一输送管231的一端在抽运过程中晃动,影响基管13内部溶液3抽运的稳定性,导致溶液3的掺杂均匀度下降。在其他可替代的实施方式中,第一输送管231也可以采用其他材料制成,例如:橡胶、 塑料等。In one embodiment, the first conveying pipe 231 in the pipeline 23 can be a rigid glass tube, so that when one end of the first conveying pipe 231 extends into the base pipe 13, it can be clamped and fixed to prevent the first conveying pipe 231 from being One end shakes during the pumping process, which affects the stability of the pumping of the solution 3 inside the base tube 13, resulting in a decrease in the doping uniformity of the solution 3. In other alternative embodiments, the first delivery pipe 231 can also be made of other materials, such as: rubber, Plastic etc.
此外,第一输送管231的一端与抽运泵24的第一连通端241之间通过可弯折的活动管233连通。活动管233可以采用波纹管结构,或者采用橡胶等柔性材料制成,使得活动管233可以自由弯折。当基管13被夹持于旋转夹持装置22时,抽运泵24能够保持与基管13的相对位置固定,且基管13外部的第一输送管231能够相对于抽运泵24自由移动,并在基管13被夹持固定后,伸入基管13的内部。同时,当基管13掺杂完成需要取出时,可以直接将第一输送管231的一端从基管13的内部取出,避免伸入基管13内部的第一输送管231对基管13的取出过程造成限制。In addition, one end of the first delivery pipe 231 is connected to the first communication end 241 of the pump 24 through a bendable movable pipe 233 . The movable tube 233 can adopt a bellows structure, or be made of flexible materials such as rubber, so that the movable tube 233 can be bent freely. When the base pipe 13 is clamped by the rotating clamping device 22 , the pumping pump 24 can maintain a fixed relative position to the base pipe 13 , and the first delivery pipe 231 outside the base pipe 13 can move freely relative to the pumping pump 24 , and after the base pipe 13 is clamped and fixed, it extends into the interior of the base pipe 13 . At the same time, when the base pipe 13 is doped and needs to be taken out, one end of the first conveying pipe 231 can be directly taken out from the inside of the base pipe 13 to avoid the first conveying pipe 231 extending into the base pipe 13 from taking out the base pipe 13 Process creates limitations.
在一个实施方式中,容器21的底部对应于开孔211的位置设置供第二输送管232连接的通孔212。第二输送管232的另一端则与容器21底部的通孔212连通,当开孔211内设置有基管13时,通孔212直接对应于基管13的内部,从而使得溶液3能够沿最短的路径进行循环,并流经基管13内部,使得基管13内部的溶液3在能够充分混合均匀的同时,提高溶液3的掺杂效率。In one embodiment, the bottom of the container 21 is provided with a through hole 212 corresponding to the position of the opening 211 for connecting the second delivery pipe 232 . The other end of the second delivery pipe 232 is connected with the through hole 212 at the bottom of the container 21. When the base pipe 13 is disposed in the opening 211, the through hole 212 directly corresponds to the inside of the base pipe 13, so that the solution 3 can be transported along the shortest path. The path is circulated and flows through the inside of the base tube 13, so that the solution 3 inside the base tube 13 can be fully mixed evenly, and at the same time, the doping efficiency of the solution 3 is improved.
在一个实施方式中,通孔212内设置有单向阀214,单向阀214设置成:仅沿溶液3的循环方向导通。使得溶液3在循环过程中能够保持同一方向循环流动,避免溶液3在循环流动过程中出现回流的情况,从而在基管13内产生对流并冲击基管13内的疏松层11,导致疏松层11的破坏。In one embodiment, a one-way valve 214 is provided in the through hole 212 , and the one-way valve 214 is configured to conduct communication only along the circulation direction of the solution 3 . This enables the solution 3 to maintain a circular flow in the same direction during the circulation process, and avoids the backflow of the solution 3 during the circulation process, thereby generating convection in the base pipe 13 and impacting the loose layer 11 in the base pipe 13, resulting in the loose layer 11 of destruction.
请参阅图10,图10为图9中的设备采用另一种管路结构进行掺杂时的结构示意图。如图10所示,在一个实施方式中,管路23的第一输送管231和第二输送管232均采用刚性玻璃管,在其他可替代的实施方式中,第二输送管232也可以采用其他材料制成,例如:橡胶、塑料等。同时,第一输送管231的一端与抽运泵24的第一连通端241之间通过第一缓冲管234连通,第二输送管232的一端与抽运泵24的第二连通端242之间通过第二缓冲管235连通。抽运泵24在抽运过程中产生的振动能够被第一缓冲管234和第二缓冲管235吸收,极大减小了抽运泵24的振动对第一输送管231和第二输送管232的影响。从而保证第一输送管231和第二输送管232在输送溶液3的过程能够保持持续的稳定状态,提升循环流动状态下溶液3掺杂的均匀性。进一步地,第一缓冲管234和第二缓冲管235能够有效防止抽运泵24在抽运过程中产生的振动通过第一输送管231和第二输送管232传递至溶液3内,避免溶液3产生震动,并冲击基管13内部的疏松层11,造成疏松层11结构被破坏的情况发生。极大地避免了掺杂过程中因疏松层11损坏,导致光纤预制棒不合格的情况发生,提高了光纤制造的良品率。Please refer to Figure 10. Figure 10 is a schematic structural diagram of the equipment in Figure 9 using another pipeline structure for doping. As shown in FIG. 10 , in one embodiment, the first conveying pipe 231 and the second conveying pipe 232 of the pipeline 23 are both made of rigid glass tubes. In other alternative embodiments, the second conveying pipe 232 can also be made of rigid glass tubes. Made of other materials, such as rubber, plastic, etc. At the same time, one end of the first delivery pipe 231 is connected to the first communication end 241 of the pump 24 through the first buffer pipe 234, and one end of the second transfer pipe 232 is connected to the second connection end 242 of the pump 24. Communicated through the second buffer tube 235. The vibration generated by the pumping pump 24 during the pumping process can be absorbed by the first buffer pipe 234 and the second buffer pipe 235, which greatly reduces the impact of the vibration of the pumping pump 24 on the first delivery pipe 231 and the second delivery pipe 232. Impact. This ensures that the first conveying pipe 231 and the second conveying pipe 232 can maintain a continuous stable state in the process of conveying the solution 3, and improves the uniformity of the doping of the solution 3 in the circulating flow state. Furthermore, the first buffer pipe 234 and the second buffer pipe 235 can effectively prevent the vibration generated by the pump 24 during the pumping process from being transmitted to the solution 3 through the first delivery pipe 231 and the second delivery pipe 232, preventing the solution 3 from being Vibration is generated and impacts the loose layer 11 inside the base pipe 13, causing the structure of the loose layer 11 to be damaged. This greatly avoids the failure of the optical fiber preform due to damage to the loose layer 11 during the doping process, and improves the yield rate of optical fiber manufacturing.
显然,本领域的技术人员可以对本申请进行各种改动和变形而不脱离本申请的精神和范围。这样,倘若本申请的这些修改和变形属于本申请权利要求及其等同技术的范围之内,则本申请也意图包含这些改动和变形在内。 Obviously, those skilled in the art can make various changes and modifications to the present application without departing from the spirit and scope of the present application. In this way, if these modifications and variations of the present application fall within the scope of the claims of the present application and equivalent technologies, the present application is also intended to include these modifications and variations.

Claims (10)

  1. 一种对含有疏松层的基管进行掺杂的设备,所述设备包括容器,所述容器用于盛放含有掺杂离子的溶液,以供所述基管浸入,使得掺杂离子通过溶液掺杂渗入所述疏松层中,其特征在于,所述设备还包括用于抽运所述溶液的抽运泵,以及连通所述容器内部溶液与所述抽运泵的管路,使得所述容器内部的溶液在抽运泵的抽运作用下处于循环流动的状态,并对所述基管的疏松层进行掺杂。An equipment for doping a substrate tube containing a loose layer, the equipment includes a container, the container is used to hold a solution containing doping ions for the substrate tube to be immersed, so that the doping ions are doped through the solution. The impurities penetrate into the loose layer, and it is characterized in that the equipment also includes a pump for pumping the solution, and a pipeline connecting the solution inside the container and the pump, so that the container The internal solution is in a circulating flow state under the pumping action of the pumping pump, and the loose layer of the base pipe is doped.
  2. 如权利要求1所述的设备,其特征在于,所述设备还包括:The device of claim 1, further comprising:
    旋转夹持装置,所述旋转夹持装置设置成:夹持浸入所述溶液内的所述基管,并驱动所述基管绕其轴线旋转;a rotating clamping device configured to clamp the base tube immersed in the solution and drive the base tube to rotate around its axis;
    其中,所述管路包括第一输送管和第二输送管,所述抽运泵的第一连通端与所述第一输送管的一端连通,所述抽运泵的第二连通端与所述第二输送管的一端连通,并且所述第一输送管的另一端设置成:伸入被所述旋转夹持装置夹持的所述基管内,所述第二输送管的另一端设置成:位于被所述旋转夹持装置夹持的所述基管外,且在所述容器的高度方向上位于所述第一输送管的所述另一端的下方。Wherein, the pipeline includes a first conveying pipe and a second conveying pipe, the first communicating end of the pumping pump is connected to one end of the first conveying pipe, and the second communicating end of the pumping pump is connected to the first communicating end of the pumping pump. One end of the second conveying pipe is connected, and the other end of the first conveying pipe is configured to extend into the base pipe clamped by the rotating clamping device, and the other end of the second conveying pipe is configured to : Located outside the base pipe clamped by the rotary clamping device and below the other end of the first delivery pipe in the height direction of the container.
  3. 如权利要求2所述的设备,其特征在于,所述基管包括相接的连接段和带有所述疏松层的掺杂段;且所述连接段位于所述掺杂段的上方;The device of claim 2, wherein the base tube includes a connected connecting section and a doped section with the loose layer; and the connecting section is located above the doped section;
    所述旋转夹持装置用于夹持固定所述基管的所述连接段,所述第一输送管的所述另一端用于伸入被所述旋转夹持装置夹持的所述连接段内,所述第二输送管的所述另一端设置成:位于所述掺杂段的下方,且所述第一输送管和所述第二输送管整体位于所述掺杂段外。The rotating clamping device is used to clamp and fix the connecting section of the base pipe, and the other end of the first delivery pipe is used to extend into the connecting section clamped by the rotating clamping device. , the other end of the second conveying pipe is disposed below the doping section, and the first conveying pipe and the second conveying pipe are located entirely outside the doping section.
  4. 如权利要求2所述的设备,其特征在于,所述第一输送管的所述一端与所述抽运泵的第一连通端之间通过第一缓冲管连通,并用于吸收所述第一输送管与所述抽运泵之间传递的振动,所述第二输送管的所述一端与所述抽运泵的第二连通端之间通过第二缓冲管连通,并用于吸收所述第二输送管与所述抽运泵之间传递的振动。The device of claim 2, wherein the one end of the first delivery pipe and the first communication end of the pump are connected through a first buffer pipe and used to absorb the first The vibration transmitted between the conveying pipe and the pumping pump, the one end of the second conveying pipe and the second communication end of the pumping pump are connected through a second buffer pipe and used to absorb the third The vibration is transmitted between the two delivery pipes and the pumping pump.
  5. 如权利要求2所述的设备,其特征在于,所述第一输送管的所述一端与所述抽运泵的第一连通端之间通过可弯折的活动管连通。The device of claim 2, wherein the one end of the first delivery pipe and the first communication end of the pump are connected through a bendable movable pipe.
  6. 如权利要求2所述的设备,其特征在于,所述容器的底部设置有通孔,所述第二输送管的所述另一端与所述通孔连通,且所述通孔内设置有单向阀,所述单向阀设置成:仅沿溶液的循环方向导通。The device of claim 2, wherein a through hole is provided at the bottom of the container, the other end of the second conveying pipe is connected to the through hole, and a single through hole is provided in the through hole. One-way valve, the one-way valve is configured to conduct conduction only along the circulation direction of the solution.
  7. 如权利要求2~6任一项所述的设备,其特征在于,所述旋转夹持装置包括用于可拆卸地夹持固定所述基管的夹持组件和用于驱动所述夹持组件旋转的驱动组件;The apparatus according to any one of claims 2 to 6, wherein the rotating clamping device includes a clamping assembly for detachably clamping and fixing the base pipe and a clamping assembly for driving the clamping assembly. rotating drive assembly;
    所述夹持组件包括用于可拆卸地夹持固定所述基管的夹持件,以及与所述夹持件外壁面连接的转动齿轮;所述驱动组件包括具有输出轴的驱动电机和设置于所述输出轴末端的主动齿轮,所述主动齿轮与所述转动齿轮相啮合,以联动所述转动齿轮旋转,从而 带动所述夹持件和固定于所述夹持件上的所述基管进行旋转。The clamping assembly includes a clamping member for detachably clamping and fixing the base pipe, and a rotating gear connected to the outer wall of the clamping member; the driving assembly includes a driving motor with an output shaft and a device The driving gear at the end of the output shaft meshes with the rotating gear to link the rotation of the rotating gear, thereby The clamping member and the base tube fixed on the clamping member are driven to rotate.
  8. 如权利要求7所述的设备,其特征在于,所述旋转夹持装置还包括用于支撑所述夹持组件进行旋转的壳体,且所述夹持件相对于所述转动齿轮和所述壳体可拆卸;The apparatus of claim 7, wherein the rotating clamping device further includes a housing for supporting the clamping assembly to rotate, and the clamping member is relative to the rotating gear and the The shell is removable;
    所述夹持件的上端设置有向外延伸的法兰边,所述法兰边搭设于所述壳体上,且相对于所述壳体可旋转,使得所述夹持件能够被支撑于所述壳体上,且能够相对于所述壳体围绕所述夹持件的轴线旋转;The upper end of the clamping member is provided with an outwardly extending flange. The flange is set up on the housing and is rotatable relative to the housing, so that the clamping member can be supported on the housing. on the housing and capable of rotating relative to the housing about the axis of the clamp;
    所述转动齿轮套设于所述夹持件的下端,且所述转动齿轮的内壁面与所述夹持件下端的外壁面之间的其中一侧壁面设置有至少一个卡合凸起,另一侧壁面设置有与所述至少一个卡合凸起可拆卸配合的至少一个卡合槽,当所述至少一个卡合凸起与所述至少一个卡合槽扣合时,所述转动齿轮能够带动所述夹持件围绕所述夹持件的轴线旋转;当所述至少一个卡合凸起与所述至少一个卡合槽解耦时,所述夹持件能够单独从所述旋转夹持装置中取出。The rotating gear is sleeved on the lower end of the clamping member, and one of the wall surfaces between the inner wall surface of the rotating gear and the outer wall surface of the lower end of the clamping member is provided with at least one engaging protrusion, and the other wall surface is provided with at least one engaging protrusion. One side wall is provided with at least one engaging groove that can detachably cooperate with the at least one engaging protrusion. When the at least one engaging protrusion engages with the at least one engaging groove, the rotating gear can The clamping member is driven to rotate around the axis of the clamping member; when the at least one engaging protrusion is decoupled from the at least one engaging groove, the clamping member can be independently separated from the rotating clamping member. removed from the device.
  9. 如权利要求7所述的设备,其特征在于,所述夹持件的内壁面设置有多个弹性凸起,所述多个弹性凸起用于夹持固定所述基管,并使得所述基管能够在外力作用下从所述夹持件内取出。The device according to claim 7, wherein the inner wall surface of the clamping member is provided with a plurality of elastic protrusions, and the plurality of elastic protrusions are used to clamp and fix the base tube, and make the base tube The tube can be removed from the holder under the action of external force.
  10. 如权利要求1~6中任一项所述的设备,其特征在于,所述容器设置有供所述基管贯穿的开口,所述开口的内壁环绕设置有环状缓冲件,所述环状缓冲件用于包裹所述基管的外壁。 The device according to any one of claims 1 to 6, wherein the container is provided with an opening for the base pipe to penetrate, and an annular buffer is arranged around the inner wall of the opening, and the annular buffer is The buffer member is used to wrap the outer wall of the base pipe.
PCT/CN2023/080398 2022-03-09 2023-03-09 Apparatus for doping base tube containing loose layer WO2023169493A1 (en)

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CN217479333U (en) * 2022-03-09 2022-09-23 华为技术有限公司 Apparatus for doping a substrate tube comprising a porous layer

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CN113087383A (en) * 2019-12-23 2021-07-09 华为技术有限公司 Er/Yb/P co-doped glass core rod and preparation method thereof
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