WO2023165346A1 - Full-bridge inverter soft switching circuit and control method - Google Patents

Full-bridge inverter soft switching circuit and control method Download PDF

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Publication number
WO2023165346A1
WO2023165346A1 PCT/CN2023/076721 CN2023076721W WO2023165346A1 WO 2023165346 A1 WO2023165346 A1 WO 2023165346A1 CN 2023076721 W CN2023076721 W CN 2023076721W WO 2023165346 A1 WO2023165346 A1 WO 2023165346A1
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Prior art keywords
circuit
switching
turned
full
switching tube
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PCT/CN2023/076721
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French (fr)
Chinese (zh)
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许真剑
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许真剑
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Publication of WO2023165346A1 publication Critical patent/WO2023165346A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M7/00Conversion of ac power input into dc power output; Conversion of dc power input into ac power output
    • H02M7/42Conversion of dc power input into ac power output without possibility of reversal
    • H02M7/44Conversion of dc power input into ac power output without possibility of reversal by static converters
    • H02M7/48Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
    • H02M7/53Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
    • H02M7/537Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only, e.g. single switched pulse inverters
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M1/00Details of apparatus for conversion
    • H02M1/08Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
    • H02M1/083Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters for the ignition at the zero crossing of the voltage or the current
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M1/00Details of apparatus for conversion
    • H02M1/08Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
    • H02M1/088Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters for the simultaneous control of series or parallel connected semiconductor devices
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M1/00Details of apparatus for conversion
    • H02M1/38Means for preventing simultaneous conduction of switches
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M7/00Conversion of ac power input into dc power output; Conversion of dc power input into ac power output
    • H02M7/42Conversion of dc power input into ac power output without possibility of reversal
    • H02M7/44Conversion of dc power input into ac power output without possibility of reversal by static converters
    • H02M7/48Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
    • H02M7/53Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
    • H02M7/537Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only, e.g. single switched pulse inverters
    • H02M7/5387Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only, e.g. single switched pulse inverters in a bridge configuration
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B70/00Technologies for an efficient end-user side electric power management and consumption
    • Y02B70/10Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Definitions

  • the invention relates to the field of power electronics, in particular to a full-bridge inverter soft switch circuit and a control method.
  • the full-bridge inverter circuit and its soft switching function are generally used in high-power high-frequency equipment, such as: switching power supply, induction heating equipment, electric welding machine, DC charging pile, etc.
  • the existing commonly used inverter methods include: single-ended flyback, single-ended forward, push-pull, half-bridge, full-bridge, etc., as well as related topologies of the above circuits.
  • the main function of the soft switch is to replace the traditional hard switch, that is, the switching tube (SCR, mos tube, igbt, etc.), because the hard switch is easy to burn out when working at high frequency, and the power waste is serious.
  • Soft switching refers to zero-voltage turn-on and zero-current turn-off. That is to add some components to the circuit, and use the switch tube drive signal control at the same time to create a zero-voltage or zero-current state, so that the switch tube is turned on and off in this state, thereby greatly reducing the loss of the switch tube.
  • the existing full-bridge inverter circuit uses a large number of hard switches, resulting in large damage, inability to operate at high frequency, and the switch tube requires high current and high power.
  • the switch tubes at both ends of the inductance bridge arm have the risk of direct connection, which will cause problems due to Mistakes lead to simultaneous opening and short circuit, and there is a through loss, which makes it difficult to use high frequency.
  • Internal use of mos tubes or igbts due to the existence of inter-electrode capacitance and freewheeling diodes makes the fast recovery diodes turn from forward to reverse, and it takes tens to hundreds of nanoseconds to recover, and this time can pass Although the time of a large reverse current is very short, the impact on high frequency operation cannot be ignored.
  • a full-bridge inverter soft switch circuit including: a full-bridge inverter basic circuit, the full-bridge inverter basic circuit is provided with two bridge arms and four switch tubes V1, V2, V3, V4, the switch tubes V1, V2 are on the same bridge arm, the switch tubes V3, V4 are on the same bridge arm, the collectors of the switch tubes V1, V3 are connected to the same input terminal, the emitters of the switch tubes V2, V4 are connected to the same output end;
  • a soft switch circuit the soft switch circuits are respectively a PWM type soft switch circuit and a frequency modulation type soft switch circuit, and the soft switch circuit is electrically connected to the front end of the full-bridge inverter basic circuit;
  • a driving circuit the driving circuit is electrically connected to the soft switching circuit and the full-bridge inverter basic circuit, and the driving circuit is used to drive the soft switching circuit and the full-bridge inverter basic circuit;
  • the PWM type soft switching circuit includes: a first switching tube, a second switching tube, a first inductor, a first resistor, a fast recovery diode and a first capacitor, and the first switching tube and the first inductor are connected in series in the main On the circuit, the first resistor and the fast recovery diode are connected in series and recorded as a protection circuit, the protection circuit is connected in parallel with the first inductor, the protection circuit is connected in series with the first switching tube, and the first The capacitor is connected in series with the second switching tube and recorded as a working circuit, the working circuit is connected in parallel with the protection circuit, the working circuit is connected in series with the first switching tube, and the working circuit is connected in series with the first inductor ;
  • the PWM type soft switching circuit After subtracting the second switching tube, the PWM type soft switching circuit becomes the regulation Frequency soft switching circuit.
  • first switch tube and the second switch tube are equipped with freewheeling diodes or capacitors inside or outside.
  • a control method of a full-bridge inverter soft switching circuit the switching of the two bridge arms of the full-bridge inverter basic circuit is carried out when the first switching tube is disconnected, and the first switch in the PWM type soft switching circuit Turn off the second switch tube before turning it on, and turn on the second switch tube before turning off the first switch tube;
  • the control method includes:
  • the second switching tube is turned off, the switching tubes V1 and V4 are turned on/off, then the switching tubes V3 and V2 are turned off/on, then the first switching tube is turned on, and the first switching tube Turning on the second switching tube after X microseconds is turned on, then turning off the first switching tube, and then delaying for Y microseconds;
  • the second half cycle the second switching tube is turned off, the switching tubes V3 and V2 are turned on/off, then the switching tubes V1 and V4 are turned off/on, then the first switching tube is turned on, and the first switching tube Turning on the second switching tube after X microseconds is turned on, then turning off the first switching tube, and then delaying for Y microseconds;
  • X microseconds is the conduction time of the first switching tube, which is also the power-on time of the load in the first half cycle and the second half cycle.
  • the soft switching circuit is the frequency modulation soft switching circuit
  • the duty cycle of the full bridge is taken as T
  • the control method includes:
  • switch tubes V1 and V4 are turned on/off, then switch tubes V3 and V2 are turned off/ conduction, then the first switching tube is turned on for X microseconds and then turned off, and then delayed for Y microseconds;
  • the second half cycle the switching tubes V3 and V2 are turned on/off, then the switching tubes V1 and V4 are turned off/on, then the first switching tube is turned on for X microseconds and then turned off, and then delayed for Y microseconds;
  • X microseconds is the conduction time of the first switching tube, which is also the power-on time of the load in the first half cycle and the second half cycle.
  • X is less than 0.5T
  • Y is equal to 0.5T-X.
  • the frequency modulation type soft switch circuit and its control method are adopted.
  • the beneficial value obtained by the present invention is: the present invention connects the soft switching circuit to the existing full-bridge inverter basic circuit, cooperates with the corresponding switching tube drive circuit and control method, and divides the PWM type and the control method according to different requirements.
  • the frequency modulation control circuit and method realize the purpose of high frequency and soft switching function, and obtain through protection, eliminate the through loss caused by freewheeling diode and inter-electrode capacitance, so that the load inductance or transformer can choose a smaller iron core and inductance, saving precious materials such as iron core and copper wire winding; it has strong versatility, no specific equipment and circuits are required to cooperate, and there is no specific requirement for the secondary side circuit of the transformer, thereby greatly improving the compatibility; the said The second switching tube belongs to the auxiliary circuit and can be used in a small size.
  • the switching tube in the basic circuit of the full-bridge inverter performs soft switching after the first switching tube cuts off the main circuit.
  • the loss is very low and can be used in a small size. use, so even if one of the first switching tubes is added, the cost of the overall switching tube is reduced; The energy savings gained are even more pronounced when on the road. The above greatly improves the practical value of the present invention.
  • Fig. 1 is the implementation schematic diagram I of PWM type soft switching circuit of the present invention
  • Fig. 2 is the implementation schematic II of the PWM type soft switching circuit of the present invention.
  • Fig. 3 is the implementation schematic diagram I of the FM type soft switching circuit of the present invention.
  • Fig. 4 is the implementation schematic diagram II of the frequency modulation type soft switching circuit of the present invention.
  • Fig. 5 is the implementation schematic diagram III of the frequency modulation type soft switching circuit of the present invention.
  • Fig. 6 is the implementation waveform diagram of the PWM type soft switching circuit of the present invention.
  • Fig. 7 is an implementation waveform diagram of the frequency modulation soft switching circuit of the present invention.
  • the present invention discloses a full-bridge inverter soft switch circuit, including: a full-bridge inverter basic circuit, the full-bridge inverter basic circuit is provided with two bridge arms and four switches
  • the tubes V1, V2, V3, V4, the switch tubes V1, V2 have the same bridge arm, the switch tubes V3, V4 have the same bridge arm, the collectors of the switch tubes V1, V3 are connected to the same input terminal, the emitters of the switch tubes V2, V4 are connected to the same output terminal;
  • Soft switch circuit the soft switch circuit is PWM type soft switch circuit and frequency modulation A type soft switching circuit, the soft switching circuit is electrically connected to the front end of the full-bridge inverter basic circuit;
  • a driving circuit the driving circuit is electrically connected to the soft switching circuit and the full-bridge inverter basic circuit, and the driving circuit is used to drive the soft switching circuit and the full-bridge inverter basic circuit;
  • the PWM type soft switching circuit includes: a first switching tube V0, a second switching tube Q0, a first inductor L0, a first resistor R01, a fast recovery diode D01 and a first capacitor C0, the first switching tube V0 and the
  • the first inductance L0 is connected in series on the main circuit, the first resistor R01 and the fast recovery diode D01 are connected in series and recorded as a protection circuit, the protection circuit is connected in parallel with the first inductance L0, and the protection circuit is connected with the
  • the first switch tube V0 is connected in series, the first capacitor C0 and the second switch tube Q0 are connected in series and are recorded as a working circuit, the working circuit is connected in parallel with the protection circuit, and the working circuit is connected to the first switch
  • the tube V0 is connected in series, and the working circuit is connected in series with the first inductor L0;
  • the PWM soft switching circuit After subtracting the second switching tube Q0 (that is, the working circuit does not include the second switching tube Q0, only the first capacitor C0), the PWM soft switching circuit becomes the frequency modulation type soft switching circuit.
  • the number of switching tubes in the driving circuit in Fig. 1-Fig. 5 is set as required.
  • the full-bridge inverter basic circuit is an existing common technology, and there are many different variations.
  • the first switching tube V0 generally needs to be used with a large switching tube.
  • the switch tube Q0 only bears the discharge current from the first capacitor C0, so the power consumption is not large, and the switch tube is small in size.
  • the second switch tube is provided with a freewheeling diode or capacitor inside or outside, and the capacitor and the freewheeling diode can be used instead of each other.
  • the load L of the full-bridge inverter basic circuit includes an inductor and a transformer.
  • the operation of the protection circuit is: when the circuit fails, the first switching tube V0 needs to be turned off immediately. At this time, it may be turned off by a hard switch, and the fast recovery diode D01 is needed to provide the The first inductor L0 freewheels; the first resistor R01 is used to limit the reverse current formed when the first switch tube V0 is turned on, so the recovery time of the fast recovery diode D01 should be as small as possible to reduce the Describe the power consumption of the first resistor R01. In the case of normal operation, the power consumption of the first resistor R01 and the fast recovery diode D01 is very small, and small components can be selected.
  • a control method of a full-bridge inverter soft-switching circuit which includes: the switching of the two bridge arms of the full-bridge inverter basic circuit is carried out under the condition that the first switching tube V0 is disconnected, and the PWM-type soft-switching circuit Turn off the second switch tube Q0 before the first switch tube V0 is turned on, and turn on the second switch tube Q0 before the first switch tube V0 is turned off;
  • the control method includes:
  • the second switching tube Q0 is turned off, the switching tubes V1 and V4 are turned on/off, then the switching tubes V3 and V2 are turned off/on, and then the first switching tube V0 is turned on, and in the first After the switching tube V0 is turned on for X microseconds, the second switching tube Q0 is turned on, and then the first switching tube V0 is turned off, followed by a delay of Y microseconds;
  • the second half cycle the second switching tube Q0 is turned off, the switching tubes V3 and V2 are turned on/off, then the switching tubes V1 and V4 are turned off/on, and then the first switching tube V0 is turned on.
  • the switching tube V0 is turned on for X microseconds
  • the second switching tube Q0 is turned on, and then the second switching tube Q0 is turned off. Describe the first switching tube V0, and then delay Y microseconds;
  • the steps of the first half cycle and the second half cycle are repeated as required, and X microseconds is the conduction time of the first switching tube V0, which is also the power-on time of the load in the first half cycle and the second half cycle.
  • the load current is repeatedly switched from A to B of the coil L, and then from B to A, so that the load coil L receives high-frequency alternating current.
  • the control method includes:
  • the first half cycle the switching tubes V1 and V4 are turned on/off, then the switching tubes V3 and V2 are turned off/on, then the first switching tube V0 is turned on for X microseconds and then turned off, and then delayed for Y microseconds;
  • the second half cycle the switching tubes V3 and V2 are turned on/off, then the switching tubes V1 and V4 are turned off/on, then the first switching tube V0 is turned on for X microseconds and then turned off, and then delayed for Y microseconds;
  • the steps of the first half cycle and the second half cycle are repeated as required, and X microseconds is the conduction time of the first switching tube V0, which is also the power-on time of the load in the first half cycle and the second half cycle.
  • the load current is switched from A to B of the coil L, and then from B to A repeatedly, so that the load coil L receives high-frequency alternating current.
  • X is less than 0.5T
  • Y is equal to 0.5T-X.
  • the PWM type soft switching circuit and its control method are adopted; when the input voltage and output power do not change much, the frequency modulation soft switching circuit is adopted circuit and its control method.
  • the lead The on-time X is used to regulate the output power, the larger the value of X, the larger the output power, otherwise the smaller the output power.
  • the output power is regulated by the duty cycle T, the smaller the T, the greater the frequency, the greater the output power, otherwise the smaller the output power, when high frequency is required , select the smaller first inductance L0 and the first capacitance C0, then the conduction time X can be made very small; especially, the smaller the frequency here, does not mean that the conduction time of the half cycle of the load coil L
  • the on-time is always X microseconds. The design and selection of the load coil L, the selection of the iron core and inductance, only need to be considered according to this point .
  • the current of the load coil L increases continuously from A to B, and at the same time, the freewheeling diode QD0 of the second switching tube Q0 charges the first capacitor C0, so After the voltage of the first capacitor C0 continues to increase until it is twice the input voltage Vd, because the second switching transistor Q0 is turned off and the freewheeling diode QD0 is blocked, the first capacitor C0 cannot be discharged, and the first capacitor C0 cannot be discharged.
  • the voltage Vc0 of a capacitor remains unchanged at twice the Vd, and the load coil L continues to receive current;
  • the load coil L passes through the freewheeling diode D3 of the switching tube V3 and the switching tube V1 to carry on the current from point A———point B——D3——V1——point A.
  • the freewheeling diode D2 of the switch tube V4 and the switch tube V2 freewheels, from point A——point B——V4——D2——point A.
  • the voltages across the parasitic capacitances of the switching tubes V3 and V2 have been discharged to zero. This state has only been maintained.
  • the second switch tube Q0 When the second switch tube Q0 is turned on, it only bears the discharge current of the first capacitor C0, and when it is turned off, Vc0 is close to 0, and the consumption is not large.
  • the first switching tube V0 is turned on, and the second half cycle continues, and the first switching tube V0 is turned off after X microseconds, and the process is the same as that of the first half cycle.
  • the freewheeling loop of the load coil L is: Point A——Point B——D3——C0——D2——Point A.
  • the switch tubes V3 and V2 are turned on to realize zero-voltage turn-on.
  • the driving circuit can be realized by a single-chip microcomputer or a PWM driving chip+op amp+timer. When a single-chip microcomputer is used, the stability is ensured by independently supplying power to the drive circuit, differential-mode common-mode filtering, isolation, and metal shell shielding.
  • Fig. 7 is a working waveform diagram of one period of the frequency modulation soft switching circuit
  • Fig. 6 and Fig. 7 realize the same working principle of soft switching, but remove the first After the second switching tube, its high frequency capability is stronger.
  • the frequency modulation type soft switching circuit when the first capacitor C0 discharges to the input power supply Vd, the current of the first inductor L0 is reversed, and the energy is fed back to the power supply, so that the inductive magnetic communication is quickly reset. This process takes a certain period of time. The duty cycle of the load is lost, but because the frequency can be made very high, under the same power condition, the inductance and magnetic core of the load coil L or transformer can still be made smaller, saving material costs.
  • the present invention connects the soft switching circuit to the existing full-bridge inverter basic circuit, cooperates with the corresponding switch tube drive circuit and control method, and divides PWM control and frequency modulation control according to different needs
  • the circuit and method achieve the purpose of high frequency and soft switching functions, and obtain through protection, eliminate the through loss caused by the freewheeling diode and inter-electrode capacitance, so that the load inductance or transformer can use smaller iron core and inductance , save precious materials such as iron core and copper wire winding; it has strong versatility, does not need specific equipment and circuits to cooperate, and has no specific requirements for the secondary side circuit of the transformer, thereby greatly improving the compatibility; the second switch
  • the tube belongs to the auxiliary circuit and can be used in a small size.
  • the switching tube in the basic circuit of the full-bridge inverter performs soft switching after the first switching tube cuts off the main circuit.
  • the loss is very low and can be used in a small size. Therefore Even if one of the first switching tubes is added, the cost of the overall switching tube is reduced; when applied to a high-power circuit, the obtained energy saving effect is more remarkable.
  • the above greatly improves the practical value of the present invention.

Abstract

Disclosed is a full-bridge inverter soft switching circuit, comprising: a full-bridge inverter basic circuit and a soft switching circuit, the soft switching circuit being connected to a front end of the full-bridge inverter basic circuit; the soft switching circuit being divided into a PWM type soft switching circuit and a frequency modulation type soft switching circuit according to different control modes; and a driving circuit, the driving circuit being configured to drive the full-bridge inverter basic circuit and the soft switching circuit. Disclosed is a corresponding control method. The control method comprises PWM and frequency modulation type control methods. High-frequency and soft switching functions are achieved, shoot-through protection is obtained, and shoot-through loss caused by a freewheeling diode and the inter-electrode capacitance is eliminated, so that an inductor or a transformer of a load can select a smaller iron core and less inductance, and precious materials such as iron cores and copper wire windings are saved.

Description

一种全桥逆变软开关电路及控制方法A full-bridge inverter soft switching circuit and control method 技术领域technical field
本发明涉及到电力电子领域,尤其涉及到一种全桥逆变软开关电路及控制方法。The invention relates to the field of power electronics, in particular to a full-bridge inverter soft switch circuit and a control method.
背景技术Background technique
全桥逆变电路及其软开关的功能一般是用在大功率高频设备上的,如:开关电源、感应加热设备、电焊机、直流充电桩等。The full-bridge inverter circuit and its soft switching function are generally used in high-power high-frequency equipment, such as: switching power supply, induction heating equipment, electric welding machine, DC charging pile, etc.
现有的常用逆变方式包括:单端反激、单端正激、推挽式、半桥、全桥等,以及上述电路的相关拓补。软开关的主要作用是替代传统硬开关,既开关管(可控硅、mos管、igbt等),因为硬开关在高频率下的工作容易烧坏,并且电能浪费严重。The existing commonly used inverter methods include: single-ended flyback, single-ended forward, push-pull, half-bridge, full-bridge, etc., as well as related topologies of the above circuits. The main function of the soft switch is to replace the traditional hard switch, that is, the switching tube (SCR, mos tube, igbt, etc.), because the hard switch is easy to burn out when working at high frequency, and the power waste is serious.
软开关的是指零电压导通,零电流关断。即在电路中加入一些元器件,同时运用开关管驱动信号控制,制造出零电压或零电流状态,让开关管在这种状态下开通和关断,进而大幅度降低开关管的损耗。Soft switching refers to zero-voltage turn-on and zero-current turn-off. That is to add some components to the circuit, and use the switch tube drive signal control at the same time to create a zero-voltage or zero-current state, so that the switch tube is turned on and off in this state, thereby greatly reducing the loss of the switch tube.
而现有的全桥逆变电路,存在使用大量硬开关,导致损坏大、无法高频运行、开关管要求大电流大功率的问题;再是电感桥臂两端的开关管有直通风险,会因失误而导致同时开通造成短路,还有存在直通损耗,导致难以上高频。内部使用mos管或igbt的由于极间电容、续流二极管的存在,使得快回复二极管由正向转为反相截止,需要几十到几百纳秒的恢复时间,而这段时间是能够通过很大的反向电流的,虽然时间很短,但对高频运作时的影响不容忽略。However, the existing full-bridge inverter circuit uses a large number of hard switches, resulting in large damage, inability to operate at high frequency, and the switch tube requires high current and high power. Furthermore, the switch tubes at both ends of the inductance bridge arm have the risk of direct connection, which will cause problems due to Mistakes lead to simultaneous opening and short circuit, and there is a through loss, which makes it difficult to use high frequency. Internal use of mos tubes or igbts due to the existence of inter-electrode capacitance and freewheeling diodes makes the fast recovery diodes turn from forward to reverse, and it takes tens to hundreds of nanoseconds to recover, and this time can pass Although the time of a large reverse current is very short, the impact on high frequency operation cannot be ignored.
因此,亟需一种能够解决以上一种或多种问题的全桥逆变软开关 电路及控制方法。Therefore, there is an urgent need for a full-bridge inverter soft switch that can solve the above one or more problems circuits and control methods.
发明内容Contents of the invention
为解决现有技术中存在的一种或多种问题,本发明提供了一种全桥逆变软开关电路及控制方法。本发明为解决上述问题采用的技术方案是:一种全桥逆变软开关电路,包括:全桥逆变基础电路,所述全桥逆变基础电路设置有两个桥臂和四个开关管V1、V2、V3、V4,开关管V1、V2同一桥臂,开关管V3、V4同一桥臂,开关管V1、V3的集电极接同一输入端,开关管V2、V4的发射极接同一输出端;In order to solve one or more problems existing in the prior art, the present invention provides a full-bridge inverter soft switching circuit and a control method. The technical solution adopted by the present invention to solve the above problems is: a full-bridge inverter soft switch circuit, including: a full-bridge inverter basic circuit, the full-bridge inverter basic circuit is provided with two bridge arms and four switch tubes V1, V2, V3, V4, the switch tubes V1, V2 are on the same bridge arm, the switch tubes V3, V4 are on the same bridge arm, the collectors of the switch tubes V1, V3 are connected to the same input terminal, the emitters of the switch tubes V2, V4 are connected to the same output end;
软开关电路,所述软开关电路分别为PWM式软开关电路和调频式软开关电路,所述软开关电路电连接在所述全桥逆变基础电路的前端;A soft switch circuit, the soft switch circuits are respectively a PWM type soft switch circuit and a frequency modulation type soft switch circuit, and the soft switch circuit is electrically connected to the front end of the full-bridge inverter basic circuit;
驱动电路,所述驱动电路与所述软开关电路、所述全桥逆变基础电路电连接,所述驱动电路用于驱动所述软开关电路和所述全桥逆变基础电路;A driving circuit, the driving circuit is electrically connected to the soft switching circuit and the full-bridge inverter basic circuit, and the driving circuit is used to drive the soft switching circuit and the full-bridge inverter basic circuit;
所述PWM式软开关电路包括:第一开关管、第二开关管、第一电感、第一电阻、快恢复二极管和第一电容,所述第一开关管和所述第一电感串联在主电路上,所述第一电阻和所述快恢复二极管串联并记为保护电路,所述保护电路与所述第一电感并联,所述保护电路与所述第一开关管串联,所述第一电容和所述第二开关管串联并记为工作电路,所述工作电路与所述保护电路并联,所述工作电路与所述第一开关管串联,所述工作电路与所述第一电感串联;The PWM type soft switching circuit includes: a first switching tube, a second switching tube, a first inductor, a first resistor, a fast recovery diode and a first capacitor, and the first switching tube and the first inductor are connected in series in the main On the circuit, the first resistor and the fast recovery diode are connected in series and recorded as a protection circuit, the protection circuit is connected in parallel with the first inductor, the protection circuit is connected in series with the first switching tube, and the first The capacitor is connected in series with the second switching tube and recorded as a working circuit, the working circuit is connected in parallel with the protection circuit, the working circuit is connected in series with the first switching tube, and the working circuit is connected in series with the first inductor ;
在减去所述第二开关管后,所述PWM式软开关电路变为所述调 频式软开关电路。After subtracting the second switching tube, the PWM type soft switching circuit becomes the regulation Frequency soft switching circuit.
进一步地,所述第一开关管和所述第二开关管内带或外置有续流二极管或电容。Further, the first switch tube and the second switch tube are equipped with freewheeling diodes or capacitors inside or outside.
以及一种全桥逆变软开关电路的控制方法,全桥逆变基础电路的两桥臂的切换在第一开关管断开的情况下进行,在PWM式软开关电路中所述第一开关管导通前先关闭第二开关管,所述第一开关管断开前先导通所述第二开关管;And a control method of a full-bridge inverter soft switching circuit, the switching of the two bridge arms of the full-bridge inverter basic circuit is carried out when the first switching tube is disconnected, and the first switch in the PWM type soft switching circuit Turn off the second switch tube before turning it on, and turn on the second switch tube before turning off the first switch tube;
在软开关电路为所述PWM式软开关电路时,取全桥的工作周期为T,控制方法包括:When the soft switching circuit is the PWM type soft switching circuit, the duty cycle of the full bridge is taken as T, and the control method includes:
上半周期:所述第二开关管关闭,开关管V1、V4导通/关闭,接着开关管V3、V2关闭/导通,接着所述第一开关管导通,在所述第一开关管导通X微秒后导通所述第二开关管,然后关闭所述第一开关管,接着延时Y微秒;First half cycle: the second switching tube is turned off, the switching tubes V1 and V4 are turned on/off, then the switching tubes V3 and V2 are turned off/on, then the first switching tube is turned on, and the first switching tube Turning on the second switching tube after X microseconds is turned on, then turning off the first switching tube, and then delaying for Y microseconds;
下半周期:所述第二开关管关闭,开关管V3、V2导通/关闭,接着开关管V1、V4关闭/导通,接着所述第一开关管导通,在所述第一开关管导通X微秒后导通所述第二开关管,然后关闭所述第一开关管,接着延时Y微秒;The second half cycle: the second switching tube is turned off, the switching tubes V3 and V2 are turned on/off, then the switching tubes V1 and V4 are turned off/on, then the first switching tube is turned on, and the first switching tube Turning on the second switching tube after X microseconds is turned on, then turning off the first switching tube, and then delaying for Y microseconds;
上半周期和下半周期的步骤根据需要反复循环,X微秒为所述第一开关管的导通时间,也是负载在上半周期和下半周期的通电时间。The steps of the first half cycle and the second half cycle are repeated as required, and X microseconds is the conduction time of the first switching tube, which is also the power-on time of the load in the first half cycle and the second half cycle.
进一步地,在软开关电路为所述调频式软开关电路时,取全桥的工作周期为T,控制方法包括:Further, when the soft switching circuit is the frequency modulation soft switching circuit, the duty cycle of the full bridge is taken as T, and the control method includes:
上半周期:开关管V1、V4导通/关闭,接着开关管V3、V2关闭/ 导通,接着所述第一开关管导通X微秒后关闭,然后延时Y微秒;First half cycle: switch tubes V1 and V4 are turned on/off, then switch tubes V3 and V2 are turned off/ conduction, then the first switching tube is turned on for X microseconds and then turned off, and then delayed for Y microseconds;
下半周期:开关管V3、V2导通/关闭,接着开关管V1、V4关闭/导通,接着所述第一开关管导通X微秒后关闭,然后延时Y微秒;The second half cycle: the switching tubes V3 and V2 are turned on/off, then the switching tubes V1 and V4 are turned off/on, then the first switching tube is turned on for X microseconds and then turned off, and then delayed for Y microseconds;
上半周期和下半周期的步骤根据需要反复循环,X微秒为所述第一开关管的导通时间,也是负载在上半周期和下半周期的通电时间。The steps of the first half cycle and the second half cycle are repeated as required, and X microseconds is the conduction time of the first switching tube, which is also the power-on time of the load in the first half cycle and the second half cycle.
进一步地,X的取值小于0.5T,Y等于0.5T-X。Further, the value of X is less than 0.5T, and Y is equal to 0.5T-X.
进一步地,停机时,所有开关管断开。Further, when shutting down, all switching tubes are disconnected.
进一步地,在输入电压和输出功率变化较大时,采用所述PWM式软开关电路及其控制方法;Further, when the input voltage and output power change greatly, the PWM type soft switching circuit and its control method are adopted;
在输入电压和输出功率变化不大时,采用所述调频式软开关电路及其控制方法。When the input voltage and output power change little, the frequency modulation type soft switch circuit and its control method are adopted.
本发明取得的有益价值是:本发明通过将所述软开关电路接在现有的全桥逆变基础电路上,配合对应的开关管驱动电路和控制方法,并针对不同的需求划分PWM式和调频式控制电路、方法,实现了做高频和软开关功能的目的,并且获得直通保护,消除续流二极管和极间电容带来的直通损耗,使得负载电感或变压器可以选用更小的铁芯和电感量,节省铁芯和铜线绕组等贵重材料;具备很强的通用性,无需特定设备、电路来配合,对变压器的二次侧电路也无特定要求,进而大幅提高兼用性;所述第二开关管属于辅助电路,能够取小号使用,全桥逆变基础电路内的开关管是在所述第一开关管切断主电路后进行软开关切换的,损耗非常低,可以取小号使用,所以即便增加了一个所述第一开关管,总体的开关管成本也是降低的;应用在大功率电 路上时,获得的节能效果更为显著。以上极大地提高了本发明的实用价值。The beneficial value obtained by the present invention is: the present invention connects the soft switching circuit to the existing full-bridge inverter basic circuit, cooperates with the corresponding switching tube drive circuit and control method, and divides the PWM type and the control method according to different requirements. The frequency modulation control circuit and method realize the purpose of high frequency and soft switching function, and obtain through protection, eliminate the through loss caused by freewheeling diode and inter-electrode capacitance, so that the load inductance or transformer can choose a smaller iron core and inductance, saving precious materials such as iron core and copper wire winding; it has strong versatility, no specific equipment and circuits are required to cooperate, and there is no specific requirement for the secondary side circuit of the transformer, thereby greatly improving the compatibility; the said The second switching tube belongs to the auxiliary circuit and can be used in a small size. The switching tube in the basic circuit of the full-bridge inverter performs soft switching after the first switching tube cuts off the main circuit. The loss is very low and can be used in a small size. use, so even if one of the first switching tubes is added, the cost of the overall switching tube is reduced; The energy savings gained are even more pronounced when on the road. The above greatly improves the practical value of the present invention.
附图说明Description of drawings
图1为本发明的PWM式软开关电路的实施示意图I;Fig. 1 is the implementation schematic diagram I of PWM type soft switching circuit of the present invention;
图2为本发明的PWM式软开关电路的实施示意II;Fig. 2 is the implementation schematic II of the PWM type soft switching circuit of the present invention;
图3为本发明的调频式软开关电路的实施示意图I;Fig. 3 is the implementation schematic diagram I of the FM type soft switching circuit of the present invention;
图4为本发明的调频式软开关电路的实施示意图II;Fig. 4 is the implementation schematic diagram II of the frequency modulation type soft switching circuit of the present invention;
图5为本发明的调频式软开关电路的实施示意图III;Fig. 5 is the implementation schematic diagram III of the frequency modulation type soft switching circuit of the present invention;
图6为本发明PWM式软开关电路的实施波形图;Fig. 6 is the implementation waveform diagram of the PWM type soft switching circuit of the present invention;
图7为本发明调频式软开关电路的实施波形图。Fig. 7 is an implementation waveform diagram of the frequency modulation soft switching circuit of the present invention.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加浅显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于此描述的其他方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例限制。In order to make the above objects, features and advantages of the present invention more comprehensible, specific implementations of the present invention will be described in detail below in conjunction with the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention can be implemented in many other ways different from this description, and those skilled in the art can make similar improvements without departing from the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.
如图1-图5所示,本发明公开了一种全桥逆变软开关电路,包括:全桥逆变基础电路,所述全桥逆变基础电路设置有两个桥臂和四个开关管V1、V2、V3、V4,开关管V1、V2同一桥臂,开关管V3、V4同一桥臂,开关管V1、V3的集电极接同一输入端,开关管V2、V4的发射极接同一输出端;As shown in Figures 1-5, the present invention discloses a full-bridge inverter soft switch circuit, including: a full-bridge inverter basic circuit, the full-bridge inverter basic circuit is provided with two bridge arms and four switches The tubes V1, V2, V3, V4, the switch tubes V1, V2 have the same bridge arm, the switch tubes V3, V4 have the same bridge arm, the collectors of the switch tubes V1, V3 are connected to the same input terminal, the emitters of the switch tubes V2, V4 are connected to the same output terminal;
软开关电路,所述软开关电路分别为PWM式软开关电路和调频 式软开关电路,所述软开关电路电连接在所述全桥逆变基础电路的前端;Soft switch circuit, the soft switch circuit is PWM type soft switch circuit and frequency modulation A type soft switching circuit, the soft switching circuit is electrically connected to the front end of the full-bridge inverter basic circuit;
驱动电路,所述驱动电路与所述软开关电路、所述全桥逆变基础电路电连接,所述驱动电路用于驱动所述软开关电路和所述全桥逆变基础电路;A driving circuit, the driving circuit is electrically connected to the soft switching circuit and the full-bridge inverter basic circuit, and the driving circuit is used to drive the soft switching circuit and the full-bridge inverter basic circuit;
所述PWM式软开关电路包括:第一开关管V0、第二开关管Q0、第一电感L0、第一电阻R01、快恢复二极管D01和第一电容C0,所述第一开关管V0和所述第一电感L0串联在主电路上,所述第一电阻R01和所述快恢复二极管D01串联并记为保护电路,所述保护电路与所述第一电感L0并联,所述保护电路与所述第一开关管V0串联,所述第一电容C0和所述第二开关管Q0串联并记为工作电路,所述工作电路与所述保护电路并联,所述工作电路与所述第一开关管V0串联,所述工作电路与所述第一电感L0串联;The PWM type soft switching circuit includes: a first switching tube V0, a second switching tube Q0, a first inductor L0, a first resistor R01, a fast recovery diode D01 and a first capacitor C0, the first switching tube V0 and the The first inductance L0 is connected in series on the main circuit, the first resistor R01 and the fast recovery diode D01 are connected in series and recorded as a protection circuit, the protection circuit is connected in parallel with the first inductance L0, and the protection circuit is connected with the The first switch tube V0 is connected in series, the first capacitor C0 and the second switch tube Q0 are connected in series and are recorded as a working circuit, the working circuit is connected in parallel with the protection circuit, and the working circuit is connected to the first switch The tube V0 is connected in series, and the working circuit is connected in series with the first inductor L0;
在减去所述第二开关管Q0后(即所述工作电路不包含所述第二开关管Q0,仅有所述第一电容C0),所述PWM式软开关电路变为所述调频式软开关电路。图1-图5内的所述驱动电路内的开关管数量根据需要设置。After subtracting the second switching tube Q0 (that is, the working circuit does not include the second switching tube Q0, only the first capacitor C0), the PWM soft switching circuit becomes the frequency modulation type soft switching circuit. The number of switching tubes in the driving circuit in Fig. 1-Fig. 5 is set as required.
需要说明的是,所述全桥逆变基础电路为现有常用技术,可有多种不同的变形。所述第一开关管V0一般需用大号开关管使用,所述第一电容C0、所述第一电感L0,工作频率越大取值越小;在PWM式软开关电路中所述第二开关管Q0只承受来自所述第一电容C0的放电电流,因此功耗不大,取小号开关管。如图4、图5所述第一、 二开关管内设或外接有续流二极管或电容,电容和续流二极管可以互相替代使用。所述全桥逆变基础电路的负载L包括电感和变压器。It should be noted that the full-bridge inverter basic circuit is an existing common technology, and there are many different variations. The first switching tube V0 generally needs to be used with a large switching tube. The higher the operating frequency of the first capacitor C0 and the first inductance L0, the smaller the value; in the PWM type soft switching circuit, the second The switch tube Q0 only bears the discharge current from the first capacitor C0, so the power consumption is not large, and the switch tube is small in size. As shown in Figure 4 and Figure 5 first, The second switch tube is provided with a freewheeling diode or capacitor inside or outside, and the capacitor and the freewheeling diode can be used instead of each other. The load L of the full-bridge inverter basic circuit includes an inductor and a transformer.
需要指出的是,所述保护电路的运作是:在电路故障时,所述第一开关管V0需要立刻关闭,此时可能是硬开关进行关闭,则需要所述快恢复二极管D01来给所述第一电感L0续流;所述第一电阻R01用来限制所述第一开关管V0导通时形成的反向电流,因此所述快恢复二极管D01的恢复时间尽量取小,以减小所述第一电阻R01的功耗。在正常工作的情况下,所述第一电阻R01和所述快恢复二极管D01的功耗很小,可选择小号元件。It should be pointed out that the operation of the protection circuit is: when the circuit fails, the first switching tube V0 needs to be turned off immediately. At this time, it may be turned off by a hard switch, and the fast recovery diode D01 is needed to provide the The first inductor L0 freewheels; the first resistor R01 is used to limit the reverse current formed when the first switch tube V0 is turned on, so the recovery time of the fast recovery diode D01 should be as small as possible to reduce the Describe the power consumption of the first resistor R01. In the case of normal operation, the power consumption of the first resistor R01 and the fast recovery diode D01 is very small, and small components can be selected.
以及一种全桥逆变软开关电路的控制方法,其包括:全桥逆变基础电路的两桥臂的切换在第一开关管V0断开的情况下进行,在PWM式软开关电路中所述第一开关管V0导通前先关闭第二开关管Q0,所述第一开关管V0断开前先导通所述第二开关管Q0;And a control method of a full-bridge inverter soft-switching circuit, which includes: the switching of the two bridge arms of the full-bridge inverter basic circuit is carried out under the condition that the first switching tube V0 is disconnected, and the PWM-type soft-switching circuit Turn off the second switch tube Q0 before the first switch tube V0 is turned on, and turn on the second switch tube Q0 before the first switch tube V0 is turned off;
在软开关电路为所述PWM式软开关电路时,取全桥的工作周期为T,控制方法包括:When the soft switching circuit is the PWM type soft switching circuit, the duty cycle of the full bridge is taken as T, and the control method includes:
上半周期:所述第二开关管Q0关闭,开关管V1、V4导通/关闭,接着开关管V3、V2关闭/导通,接着所述第一开关管V0导通,在所述第一开关管V0导通X微秒后导通所述第二开关管Q0,然后关闭所述第一开关管V0,接着延时Y微秒;First half cycle: the second switching tube Q0 is turned off, the switching tubes V1 and V4 are turned on/off, then the switching tubes V3 and V2 are turned off/on, and then the first switching tube V0 is turned on, and in the first After the switching tube V0 is turned on for X microseconds, the second switching tube Q0 is turned on, and then the first switching tube V0 is turned off, followed by a delay of Y microseconds;
下半周期:所述第二开关管Q0关闭,开关管V3、V2导通/关闭,接着开关管V1、V4关闭/导通,接着所述第一开关管V0导通,在所述第一开关管V0导通X微秒后导通所述第二开关管Q0,然后关闭所 述第一开关管V0,接着延时Y微秒;The second half cycle: the second switching tube Q0 is turned off, the switching tubes V3 and V2 are turned on/off, then the switching tubes V1 and V4 are turned off/on, and then the first switching tube V0 is turned on. After the switching tube V0 is turned on for X microseconds, the second switching tube Q0 is turned on, and then the second switching tube Q0 is turned off. Describe the first switching tube V0, and then delay Y microseconds;
如上述,两桥臂的开关顺序能够颠倒。As mentioned above, the switching order of the two bridge arms can be reversed.
上半周期和下半周期的步骤根据需要反复循环,X微秒为所述第一开关管V0的导通时间,也是负载在上半周期和下半周期的通电时间。如图1,负载电流由线圈L的A到B,再由B到A反复切换,使得负载线圈L得到高频率的交流电。The steps of the first half cycle and the second half cycle are repeated as required, and X microseconds is the conduction time of the first switching tube V0, which is also the power-on time of the load in the first half cycle and the second half cycle. As shown in Figure 1, the load current is repeatedly switched from A to B of the coil L, and then from B to A, so that the load coil L receives high-frequency alternating current.
在软开关电路为所述调频式软开关电路时,取全桥的工作周期为T,控制方法包括:When the soft switching circuit is the frequency modulation soft switching circuit, the duty cycle of the full bridge is taken as T, and the control method includes:
上半周期:开关管V1、V4导通/关闭,接着开关管V3、V2关闭/导通,接着所述第一开关管V0导通X微秒后关闭,然后延时Y微秒;The first half cycle: the switching tubes V1 and V4 are turned on/off, then the switching tubes V3 and V2 are turned off/on, then the first switching tube V0 is turned on for X microseconds and then turned off, and then delayed for Y microseconds;
下半周期:开关管V3、V2导通/关闭,接着开关管V1、V4关闭/导通,接着所述第一开关管V0导通X微秒后关闭,然后延时Y微秒;The second half cycle: the switching tubes V3 and V2 are turned on/off, then the switching tubes V1 and V4 are turned off/on, then the first switching tube V0 is turned on for X microseconds and then turned off, and then delayed for Y microseconds;
如上述,两桥臂的开关顺序能够颠倒。As mentioned above, the switching order of the two bridge arms can be reversed.
上半周期和下半周期的步骤根据需要反复循环,X微秒为所述第一开关管V0的导通时间,也是负载在上半周期和下半周期的通电时间。如图3,负载电流由线圈L的A到B,再由B到A反复切换,使得负载线圈L得到高频率的交流电。The steps of the first half cycle and the second half cycle are repeated as required, and X microseconds is the conduction time of the first switching tube V0, which is also the power-on time of the load in the first half cycle and the second half cycle. As shown in Figure 3, the load current is switched from A to B of the coil L, and then from B to A repeatedly, so that the load coil L receives high-frequency alternating current.
需要指出的是,X的取值小于0.5T,Y等于0.5T-X。在停机时,所有开关管断开。为更好地适应使用场景,在输入电压和输出功率变化较大时,采用所述PWM式软开关电路及其控制方法;在输入电压和输出功率变化不大时,采用所述调频式软开关电路及其控制方法。It should be pointed out that the value of X is less than 0.5T, and Y is equal to 0.5T-X. At shutdown, all switching tubes are disconnected. In order to better adapt to the use scenario, when the input voltage and output power change greatly, the PWM type soft switching circuit and its control method are adopted; when the input voltage and output power do not change much, the frequency modulation soft switching circuit is adopted circuit and its control method.
需要说明的是,在所述PWM式软开关电路及其控制方法中,导 通时间X是用于调控输出功率的,X的值越大,输出功率越大,反之输出功率越小。在所述调频式软开关电路及其控制方法中,输出功率是靠工作周期T来调控的,T越小频率越大,输出功率就越大,反之输出功率就越小,在需要高频时,选取较小的所述第一电感L0和所述第一电容C0,则导通时间X能够取得很小;特别地,这里的频率越小,不意味着负载线圈L这半个周期的导通时间越长,从而需要越大的铁芯和电感量,导通时间始终是X微秒不变,负载线圈L的设计、选型,铁芯和电感量的选取,只需要按这点考虑。It should be noted that, in the PWM type soft switching circuit and its control method, the lead The on-time X is used to regulate the output power, the larger the value of X, the larger the output power, otherwise the smaller the output power. In the frequency modulation soft switching circuit and its control method, the output power is regulated by the duty cycle T, the smaller the T, the greater the frequency, the greater the output power, otherwise the smaller the output power, when high frequency is required , select the smaller first inductance L0 and the first capacitance C0, then the conduction time X can be made very small; especially, the smaller the frequency here, does not mean that the conduction time of the half cycle of the load coil L The longer the on-time, the larger the iron core and inductance are required. The on-time is always X microseconds. The design and selection of the load coil L, the selection of the iron core and inductance, only need to be considered according to this point .
具体地,如图6所示,T=t1时进入一个周期,此时关闭所述第二开关管Q0,导通开关管V1、V4,关闭开关管V2、V3,接着导通所述第一开关管V0。在所述第一开关管V0导通时,所述第一电感L0产生跟Vd一样大的电动势以阻止电流的突变,可以使得所述第一开关管V0实现零电压开通。在所述第一开关管V0导通后,负载线圈L的电流由A到B并不断增大,同时所述第二开关管Q0的续流二极管QD0对所述第一电容C0进行充电,所述第一电容C0的电压不断升高直至输入电压Vd的两倍后,由于所述第二开关管Q0关闭及其续流二极管QD0的阻断,所述第一电容C0无法放电,所述第一电容的电压Vc0维持在2倍的Vd不变,负载线圈L继续得到电流;Specifically, as shown in FIG. 6, when T=t1, a cycle is entered, at this time, the second switching tube Q0 is turned off, the switching tubes V1 and V4 are turned on, the switching tubes V2 and V3 are turned off, and then the first switching tube Q0 is turned on. Switch tube V0. When the first switch tube V0 is turned on, the first inductor L0 generates an electromotive force as large as Vd to prevent sudden changes in current, so that the first switch tube V0 can be turned on with zero voltage. After the first switching tube V0 is turned on, the current of the load coil L increases continuously from A to B, and at the same time, the freewheeling diode QD0 of the second switching tube Q0 charges the first capacitor C0, so After the voltage of the first capacitor C0 continues to increase until it is twice the input voltage Vd, because the second switching transistor Q0 is turned off and the freewheeling diode QD0 is blocked, the first capacitor C0 cannot be discharged, and the first capacitor C0 cannot be discharged. The voltage Vc0 of a capacitor remains unchanged at twice the Vd, and the load coil L continues to receive current;
T=t2时,到了所述第一开关管V0的断开时间,先导通所述第二开关管Q0,使得所述第一电容C0放电,所述第一电感L0的电流快速下降,同时所述第一电容的电压Vc0也向负载线圈L放电而下降,当所述第一电感L0的电流下降到0时,所述第一电容的电压Vc0依然 高于输入电压Vd,接着所述第一电感L0反激,电流方向向左,所述第一开关管的续流二极管D0导通,所述第一电容C0向输入电源Vd放电,这时候驱动所述第一开关管V0断开,实现零电流关断;When T=t2, when the turn-off time of the first switching tube V0 is reached, the second switching tube Q0 is first turned on, so that the first capacitor C0 is discharged, the current of the first inductor L0 drops rapidly, and at the same time The voltage Vc0 of the first capacitor also discharges to the load coil L and drops, and when the current of the first inductor L0 drops to 0, the voltage Vc0 of the first capacitor remains is higher than the input voltage Vd, then the first inductor L0 is flyback, the current direction is to the left, the freewheeling diode D0 of the first switching tube is turned on, and the first capacitor C0 discharges to the input power supply Vd, at this time the drive The first switching tube V0 is turned off to realize zero-current shutdown;
所述第一开关管V0断开后,所述第一电容C0以及开关管V3、V2的寄生电容向负载线圈L放电,由于此时负载线圈L企图维持原先的电流,电流较大,所述第一电容C0较小,开关管V3、V2的寄生电容更小,很短时间就放完,按公式IT=CU,电流*时间=电容容量*电压,通过电路设计可以做到几百纳秒以内。After the first switching tube V0 is disconnected, the parasitic capacitances of the first capacitor C0 and the switching tubes V3 and V2 discharge to the load coil L. Since the load coil L tries to maintain the original current at this time, the current is relatively large, and the The first capacitor C0 is small, and the parasitic capacitances of the switch tubes V3 and V2 are even smaller, and they are discharged in a short time. According to the formula IT=CU, current*time=capacitance*voltage, hundreds of nanoseconds can be achieved through circuit design within.
所述第一电容C0放完电后,负载线圈L通过开关管V3的续流二极管D3和开关管V1续流,由A点——B点——D3——V1——A点。同时也通过开关管V4和开关管V2的续流二极管D2续流,由A点——B点——V4——D2——A点。此时开关管V3、V2寄生电容的两端电压已放完电为零。这种状态一只保持着。After the first capacitor C0 is fully discharged, the load coil L passes through the freewheeling diode D3 of the switching tube V3 and the switching tube V1 to carry on the current from point A——point B——D3——V1——point A. At the same time, the freewheeling diode D2 of the switch tube V4 and the switch tube V2 freewheels, from point A——point B——V4——D2——point A. At this time, the voltages across the parasitic capacitances of the switching tubes V3 and V2 have been discharged to zero. This state has only been maintained.
T=t3时,到了切换另半个周期的时间,所述第二开关管Q0断开,由于负载线圈L保持续流,开关管V3、V2导通时,实现零电压导通。接着开关管V1、V4断开,断开过程中,由于此时所述第一电容C0的电压为0,负载线圈L的续流转向所述第一电容C0进行充电,使得开关管V1、V4实现零电流关断。L续流的环路是:A点——B点——D3——C0——D2——A点。所述第二开关管Q0导通时只承受所述第一电容C0的放电电流,关闭时Vc0接近0,消耗不大。所述第一开关管V0导通,继续进行下半周期,所述第一开关管V0在导通X微秒后断开,其过程与上半周期一样。 When T=t3, when it is time to switch the other half cycle, the second switching tube Q0 is turned off, and since the load coil L maintains continuous current, when the switching tubes V3 and V2 are turned on, zero-voltage conduction is realized. Then the switch tubes V1 and V4 are disconnected. During the disconnection process, since the voltage of the first capacitor C0 is 0 at this time, the freewheeling current of the load coil L turns to the first capacitor C0 for charging, so that the switch tubes V1 and V4 achieve zero current shutdown. The loop of L freewheeling is: Point A——Point B——D3——C0——D2——Point A. When the second switch tube Q0 is turned on, it only bears the discharge current of the first capacitor C0, and when it is turned off, Vc0 is close to 0, and the consumption is not large. The first switching tube V0 is turned on, and the second half cycle continues, and the first switching tube V0 is turned off after X microseconds, and the process is the same as that of the first half cycle.
需要指出的是,如在全桥桥内,先断开正在导通的桥臂,再导通还在关断的另一对桥臂都是可以的。如上面T=t3时,可先断开开关管V1、V4,再导通开关管V3、V2,则软开关过程为:所述第二开关管Q0断开,接着断开开关管V1、V4,断开过程中,由于此时所述第一电容C0的电压为0,负载线圈L的续流转向所述第一电容C0,使得开关管V1、V4实现零电流关断。负载线圈L续流的环路是:A点——B点——D3——C0——D2——A点。接着,在负载线圈L续流向所述第一电容C0充电的过程未结束之前,开关管V3、V2开通,实现零电压开通。It should be pointed out that, for example, in a full bridge, it is possible to disconnect the bridge arm that is being turned on first, and then turn on the other pair of bridge arms that are still turned off. For example, when T=t3 above, the switching tubes V1 and V4 can be disconnected first, and then the switching tubes V3 and V2 are turned on, then the soft switching process is: the second switching tube Q0 is disconnected, and then the switching tubes V1 and V4 are disconnected During the disconnection process, since the voltage of the first capacitor C0 is 0 at this time, the freewheeling current of the load coil L is diverted to the first capacitor C0, so that the switch tubes V1 and V4 are turned off with zero current. The freewheeling loop of the load coil L is: Point A——Point B——D3——C0——D2——Point A. Next, before the process of freewheeling the load coil L to charge the first capacitor C0 is completed, the switch tubes V3 and V2 are turned on to realize zero-voltage turn-on.
在所述PWM式软开关电路中,所述第一电容C0和所述第一电感L0的值不能选得太大,让它们的谐振频率大一些较好,进而降低负载线圈L的得电占空比的损失。所述驱动电路可以是单片机或PWM驱动芯片+运放+定时器实现。用单片机时,通过独立对所述驱动电路供电,差模共模滤波以及隔离和金属壳屏蔽等,保障稳定性。In the PWM type soft switching circuit, the values of the first capacitor C0 and the first inductance L0 cannot be selected too large, and it is better to make their resonant frequency higher, so as to reduce the power consumption of the load coil L. empty ratio loss. The driving circuit can be realized by a single-chip microcomputer or a PWM driving chip+op amp+timer. When a single-chip microcomputer is used, the stability is ensured by independently supplying power to the drive circuit, differential-mode common-mode filtering, isolation, and metal shell shielding.
具体地,如图6、图7所示,图7为所述调频式软开关电路的一个周期的工作波形图,图6和图7实现软开关的工作原理是一样的,但去除所述第二开关管后,其高频能力更强。特别地,结合图3、图4、图7,所述第一开关管V0导通后,所述第一电容C0的电压上升到2Vd后,由于没有了所述第二开关管Q0的续流二极管D01的阻断,所述第一电容C0可以放点而使电压下降,所述第一电容的电压没有维持在2Vd,接着所述第一电感L0反激,方向向左,所述第一开关管V0的续流二极管D0导通,所述第一电容C0向输入电源Vd放电, 而所述第一开关管V0在此时断开,获得软开关。Specifically, as shown in Fig. 6 and Fig. 7, Fig. 7 is a working waveform diagram of one period of the frequency modulation soft switching circuit, Fig. 6 and Fig. 7 realize the same working principle of soft switching, but remove the first After the second switching tube, its high frequency capability is stronger. In particular, referring to FIG. 3 , FIG. 4 , and FIG. 7 , after the first switch tube V0 is turned on, after the voltage of the first capacitor C0 rises to 2Vd, since there is no freewheeling current of the second switch tube Q0 The diode D01 is blocked, the first capacitor C0 can be released to reduce the voltage, the voltage of the first capacitor is not maintained at 2Vd, and then the first inductor L0 flyback, the direction is left, the first The freewheeling diode D0 of the switching tube V0 is turned on, and the first capacitor C0 discharges to the input power supply Vd, And the first switching tube V0 is turned off at this time to obtain soft switching.
在所述调频式软开关电路中当所述第一电容C0向输入电源Vd放电,所述第一电感L0电流反向,能量反馈回电源,使得电感磁通讯迅速复位,这个过程占用一定时间,使得负载得电占空比有所损失,但由于频率可以做得很高,同样功率的情况下,依然可以使得负载线圈L或变压器的电感量和磁芯做得更小,节约材料成本。In the frequency modulation type soft switching circuit, when the first capacitor C0 discharges to the input power supply Vd, the current of the first inductor L0 is reversed, and the energy is fed back to the power supply, so that the inductive magnetic communication is quickly reset. This process takes a certain period of time. The duty cycle of the load is lost, but because the frequency can be made very high, under the same power condition, the inductance and magnetic core of the load coil L or transformer can still be made smaller, saving material costs.
综上所述,本发明通过将所述软开关电路接在现有的全桥逆变基础电路上,配合对应的开关管驱动电路和控制方法,并针对不同的需求划分PWM式和调频式控制电路、方法,实现了做高频和软开关功能的目的,并且获得直通保护,消除续流二极管和极间电容带来的直通损耗,使得负载电感或变压器可以选用更小的铁芯和电感量,节省铁芯和铜线绕组等贵重材料;具备很强的通用性,无需特定设备、电路来配合,对变压器的二次侧电路也无特定要求,进而大幅提高兼用性;所述第二开关管属于辅助电路,能够取小号使用,全桥逆变基础电路内的开关管是在所述第一开关管切断主电路后进行软开关切换的,损耗非常低,可以取小号使用,所以即便增加了一个所述第一开关管,总体的开关管成本也是降低的;应用在大功率电路上时,获得的节能效果更为显著。以上极大地提高了本发明的实用价值。In summary, the present invention connects the soft switching circuit to the existing full-bridge inverter basic circuit, cooperates with the corresponding switch tube drive circuit and control method, and divides PWM control and frequency modulation control according to different needs The circuit and method achieve the purpose of high frequency and soft switching functions, and obtain through protection, eliminate the through loss caused by the freewheeling diode and inter-electrode capacitance, so that the load inductance or transformer can use smaller iron core and inductance , save precious materials such as iron core and copper wire winding; it has strong versatility, does not need specific equipment and circuits to cooperate, and has no specific requirements for the secondary side circuit of the transformer, thereby greatly improving the compatibility; the second switch The tube belongs to the auxiliary circuit and can be used in a small size. The switching tube in the basic circuit of the full-bridge inverter performs soft switching after the first switching tube cuts off the main circuit. The loss is very low and can be used in a small size. Therefore Even if one of the first switching tubes is added, the cost of the overall switching tube is reduced; when applied to a high-power circuit, the obtained energy saving effect is more remarkable. The above greatly improves the practical value of the present invention.
以上所述的实施例仅表达了本发明的一种或多种实施方式,其描述较为具体和详细,但并不能因此理解为对本发明专利的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明的构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范 围。因此,本发明的保护范围应以所附权利要求为准。 The above-mentioned embodiments only represent one or more implementations of the present invention, and the description thereof is more specific and detailed, but should not be construed as a limitation to the patent of the present invention. It should be noted that, for those of ordinary skill in the art, without departing from the concept of the present invention, some modifications and improvements can also be made, and these all belong to the protection scope of the present invention. around. Therefore, the protection scope of the present invention should be determined by the appended claims.

Claims (7)

  1. 一种全桥逆变软开关电路,包括:全桥逆变基础电路,所述全桥逆变基础电路设置有两个桥臂和四个开关管V1、V2、V3、V4,开关管V1、V2同一桥臂,开关管V3、V4同一桥臂,开关管V1、V3的集电极接同一输入端,开关管V2、V4的发射极接同一输出端,其特征在于,软开关电路,所述软开关电路分别为PWM式软开关电路和调频式软开关电路,所述软开关电路电连接在所述全桥逆变基础电路的前端;A full-bridge inverter soft switching circuit, comprising: a full-bridge inverter basic circuit, the full-bridge inverter basic circuit is provided with two bridge arms and four switch tubes V1, V2, V3, V4, switch tubes V1, V2 is the same bridge arm, the switch tubes V3 and V4 are the same bridge arm, the collectors of the switch tubes V1 and V3 are connected to the same input terminal, and the emitters of the switch tubes V2 and V4 are connected to the same output terminal. It is characterized in that the soft switching circuit, said The soft switching circuits are respectively a PWM type soft switching circuit and a frequency modulation type soft switching circuit, and the soft switching circuit is electrically connected to the front end of the full bridge inverter basic circuit;
    驱动电路,所述驱动电路与所述软开关电路、所述全桥逆变基础电路电连接,所述驱动电路用于驱动所述软开关电路和所述全桥逆变基础电路;A driving circuit, the driving circuit is electrically connected to the soft switching circuit and the full-bridge inverter basic circuit, and the driving circuit is used to drive the soft switching circuit and the full-bridge inverter basic circuit;
    所述PWM式软开关电路包括:第一开关管、第二开关管、第一电感、第一电阻、快恢复二极管和第一电容,所述第一开关管和所述第一电感串联在主电路上,所述第一电阻和所述快恢复二极管串联并记为保护电路,所述保护电路与所述第一电感并联,所述保护电路与所述第一开关管串联,所述第一电容和所述第二开关管串联并记为工作电路,所述工作电路与所述保护电路并联,所述工作电路与所述第一开关管串联,所述工作电路与所述第一电感串联;The PWM type soft switching circuit includes: a first switching tube, a second switching tube, a first inductor, a first resistor, a fast recovery diode and a first capacitor, and the first switching tube and the first inductor are connected in series in the main On the circuit, the first resistor and the fast recovery diode are connected in series and recorded as a protection circuit, the protection circuit is connected in parallel with the first inductor, the protection circuit is connected in series with the first switching tube, and the first The capacitor is connected in series with the second switching tube and recorded as a working circuit, the working circuit is connected in parallel with the protection circuit, the working circuit is connected in series with the first switching tube, and the working circuit is connected in series with the first inductor ;
    在减去所述第二开关管后,所述PWM式软开关电路变为所述调频式软开关电路。After subtracting the second switching tube, the PWM soft switching circuit becomes the frequency modulation soft switching circuit.
  2. 根据权利要求1所述的一种全桥逆变软开关电路,其特征在于,所述第一开关管和所述第二开关管内带或外置有续流二极管或电容。The full-bridge inverter soft-switching circuit according to claim 1, wherein the first switch tube and the second switch tube are equipped with freewheeling diodes or capacitors inside or outside.
  3. 一种全桥逆变软开关电路的控制方法,其特征在于,全桥逆变 基础电路的两桥臂的切换在第一开关管断开的情况下进行,在PWM式软开关电路中所述第一开关管导通前先关闭第二开关管,所述第一开关管断开前先导通所述第二开关管;A control method for a full-bridge inverter soft switching circuit, characterized in that the full-bridge inverter The switching of the two bridge arms of the basic circuit is carried out when the first switching tube is turned off. In the PWM type soft switching circuit, the second switching tube is turned off before the first switching tube is turned on, and the first switching tube is turned off. Turning on the second switch tube before turning on;
    在软开关电路为所述PWM式软开关电路时,取全桥的工作周期为T,控制方法包括:When the soft switching circuit is the PWM type soft switching circuit, the duty cycle of the full bridge is taken as T, and the control method includes:
    上半周期:所述第二开关管关闭,开关管V1、V4导通/关闭,接着开关管V3、V2关闭/导通,接着所述第一开关管导通,在所述第一开关管导通X微秒后导通所述第二开关管,然后关闭所述第一开关管,接着延时Y微秒;First half cycle: the second switching tube is turned off, the switching tubes V1 and V4 are turned on/off, then the switching tubes V3 and V2 are turned off/on, then the first switching tube is turned on, and the first switching tube Turning on the second switching tube after X microseconds is turned on, then turning off the first switching tube, and then delaying for Y microseconds;
    下半周期:所述第二开关管关闭,开关管V3、V2导通/关闭,接着开关管V1、V4关闭/导通,接着所述第一开关管导通,在所述第一开关管导通X微秒后导通所述第二开关管,然后关闭所述第一开关管,接着延时Y微秒;The second half cycle: the second switching tube is turned off, the switching tubes V3 and V2 are turned on/off, then the switching tubes V1 and V4 are turned off/on, then the first switching tube is turned on, and the first switching tube Turning on the second switching tube after X microseconds is turned on, then turning off the first switching tube, and then delaying for Y microseconds;
    上半周期和下半周期的步骤根据需要反复循环,X微秒为所述第一开关管的导通时间,也是负载在上半周期和下半周期的通电时间。The steps of the first half cycle and the second half cycle are repeated as required, and X microseconds is the conduction time of the first switching tube, which is also the power-on time of the load in the first half cycle and the second half cycle.
  4. 根据权利要求3所述的一种全桥逆变软开关电路的控制方法,其特征在于,在软开关电路为调频式软开关电路时,取全桥的工作周期为T,控制方法包括:The control method of a full-bridge inverter soft switching circuit according to claim 3, wherein when the soft switching circuit is a frequency modulation soft switching circuit, the duty cycle of the full bridge is taken as T, and the control method comprises:
    上半周期:开关管V1、V4导通/关闭,接着开关管V3、V2关闭/导通,接着所述第一开关管导通X微秒后关闭,然后延时Y微秒;First half cycle: the switching tubes V1 and V4 are turned on/off, then the switching tubes V3 and V2 are turned off/on, then the first switching tube is turned on for X microseconds and then turned off, and then delayed for Y microseconds;
    下半周期:开关管V3、V2导通/关闭,接着开关管V1、V4关闭/导通,接着所述第一开关管导通X微秒后关闭,然后延时Y微秒; The second half cycle: the switching tubes V3 and V2 are turned on/off, then the switching tubes V1 and V4 are turned off/on, then the first switching tube is turned on for X microseconds and then turned off, and then delayed for Y microseconds;
    上半周期和下半周期的步骤根据需要反复循环,X微秒为所述第一开关管的导通时间,也是负载在上半周期和下半周期的通电时间。The steps of the first half cycle and the second half cycle are repeated as required, and X microseconds is the conduction time of the first switching tube, which is also the power-on time of the load in the first half cycle and the second half cycle.
  5. 根据权利要求3或4所述的一种全桥逆变软开关电路的控制方法,其特征在于,X的取值小于0.5T,Y等于0.5T-X。The control method of a full-bridge inverter soft switching circuit according to claim 3 or 4, wherein the value of X is less than 0.5T, and Y is equal to 0.5T-X.
  6. 根据权利要求3所述的一种全桥逆变软开关电路的控制方法,其特征在于,停机时,所有开关管断开。The control method of a full-bridge inverter soft-switching circuit according to claim 3, characterized in that, when the system is shut down, all the switching tubes are disconnected.
  7. 根据权利要求4所述的一种全桥逆变软开关电路的控制方法,其特征在于,在输入电压和输出功率变化较大时,采用所述PWM式软开关电路及其控制方法;The control method of a full-bridge inverter soft switching circuit according to claim 4, characterized in that, when the input voltage and output power vary greatly, the PWM type soft switching circuit and its control method are adopted;
    在输入电压和输出功率变化不大时,采用所述调频式软开关电路及其控制方法。 When the input voltage and output power change little, the frequency modulation type soft switch circuit and its control method are adopted.
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