WO2023160198A1 - Vehicle thermal management system and new energy vehicle - Google Patents

Vehicle thermal management system and new energy vehicle Download PDF

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Publication number
WO2023160198A1
WO2023160198A1 PCT/CN2022/141453 CN2022141453W WO2023160198A1 WO 2023160198 A1 WO2023160198 A1 WO 2023160198A1 CN 2022141453 W CN2022141453 W CN 2022141453W WO 2023160198 A1 WO2023160198 A1 WO 2023160198A1
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WIPO (PCT)
Prior art keywords
outlet
management system
heat exchanger
inlet
cooling medium
Prior art date
Application number
PCT/CN2022/141453
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French (fr)
Chinese (zh)
Inventor
孟娟
杨云
陈杰
赵雷兴
Original Assignee
浙江银轮机械股份有限公司
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Publication of WO2023160198A1 publication Critical patent/WO2023160198A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/00007Combined heating, ventilating, or cooling devices
    • B60H1/00021Air flow details of HVAC devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/00321Heat exchangers for air-conditioning devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/00357Air-conditioning arrangements specially adapted for particular vehicles
    • B60H1/00385Air-conditioning arrangements specially adapted for particular vehicles for vehicles having an electrical drive, e.g. hybrid or fuel cell
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/00357Air-conditioning arrangements specially adapted for particular vehicles
    • B60H1/00385Air-conditioning arrangements specially adapted for particular vehicles for vehicles having an electrical drive, e.g. hybrid or fuel cell
    • B60H1/00392Air-conditioning arrangements specially adapted for particular vehicles for vehicles having an electrical drive, e.g. hybrid or fuel cell for electric vehicles having only electric drive means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/22Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/32Cooling devices
    • B60H1/3204Cooling devices using compression
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/32Cooling devices
    • B60H1/3204Cooling devices using compression
    • B60H1/3227Cooling devices using compression characterised by the arrangement or the type of heat exchanger, e.g. condenser, evaporator
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/32Cooling devices
    • B60H1/3204Cooling devices using compression
    • B60H1/3228Cooling devices using compression characterised by refrigerant circuit configurations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/32Cooling devices
    • B60H1/3204Cooling devices using compression
    • B60H1/3228Cooling devices using compression characterised by refrigerant circuit configurations
    • B60H1/32284Cooling devices using compression characterised by refrigerant circuit configurations comprising two or more secondary circuits, e.g. at evaporator and condenser side
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/32Cooling devices
    • B60H1/3204Cooling devices using compression
    • B60H1/3229Cooling devices using compression characterised by constructional features, e.g. housings, mountings, conversion systems
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/00007Combined heating, ventilating, or cooling devices
    • B60H1/00021Air flow details of HVAC devices
    • B60H2001/00114Heating or cooling details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/22Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant
    • B60H2001/2268Constructional features
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/22Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant
    • B60H2001/2268Constructional features
    • B60H2001/2271Heat exchangers, burners, ignition devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/32Cooling devices
    • B60H2001/3286Constructional features

Definitions

  • This application relates to the technical field of new energy vehicles, in particular to an automotive thermal management system and new energy vehicles.
  • the thermal management system includes a cooling medium circuit, the cooling medium circuit at least includes a compressor and an air-conditioning box, and the air-conditioning box is provided with a condenser, an evaporator and a fan.
  • the high-temperature and high-pressure refrigerant flowing out of the compressor flows into the condenser and releases heat to the passenger compartment under the action of the fan to realize air conditioning. hot.
  • the refrigerating medium flowing out of the condenser becomes a low-temperature and low-pressure refrigerating medium after heat exchange, and flows into the evaporator, making the surface temperature of the evaporator lower than the temperature of the passenger compartment, and the fan blows the humid air with a higher temperature in the passenger compartment It is pumped into the air conditioning box and condenses into water on the surface of the evaporator and flows out of the passenger compartment to achieve dehumidification.
  • the temperature of the refrigerant medium in the evaporator is too low, it is easy to cause the surface temperature of the evaporator to be too low.
  • the moisture in the humid air will frost or freeze on the fins, blocking the fins of the evaporator.
  • the contact heat exchange between the sheet and the air will affect the normal operation of the entire thermal management system, and if you want to defrost, you need to ensure that the temperature of the refrigerant flowing into the evaporator is relatively high, so that the heat released by the refrigerant at the condenser will be It will be reduced, which will affect the heating effect of the passenger compartment and reduce the riding comfort. Therefore, it is very important to control the temperature of the refrigerant medium entering the evaporator during dehumidification, that is, to control the surface temperature of the evaporator.
  • an automobile thermal management system and a new energy automobile are provided.
  • a thermal management system for an automobile comprising a refrigerant circuit
  • the refrigerant circuit includes a compressor, an air conditioning box, a first branch and a second branch
  • the air conditioning box includes an evaporator and a condenser
  • the condenser The inlet is connected to the outlet of the compressor, the outlet of the condenser is connected to the inlet of the evaporator through the first branch, and is connected to the inlet of the compressor through the second branch, so The outlet of the evaporator is connected to the inlet of the compressor, and a first throttling member is provided on the first branch to control the flow of the refrigerant medium flowing into the evaporator and to throttle the refrigerant medium flowing into the evaporator.
  • the refrigerant medium circuit further includes a first heat exchanger and a second throttling element, and the second throttling element is arranged between the outlet of the condenser and the outlet of the first heat exchanger. Between the inlets, the outlet of the first heat exchanger communicates with the first branch and the second branch.
  • the automobile thermal management system further includes a cooling medium circuit and a second heat exchanger, the second heat exchanger includes a first channel and a second channel isolated from each other, and the outlet of the condenser The inlet of the compressor is communicated with both ends of the first channel respectively, and the second channel is communicated with the cooling medium circuit.
  • the cooling medium circuit includes a first pump and electric motor control, the outlet of the first pump is connected to the inlet of the electric motor control, the inlet of the first pump is connected to the electric motor The outlet of the control is connected to both ends of the second channel.
  • the cooling medium circuit further includes a third heat exchanger, and the outlet of the electrical control of the motor and the inlet of the first pump are respectively communicated with both ends of the third heat exchanger.
  • the cooling medium circuit includes a second pump and a battery, and the outlet of the second pump communicates with the inlet of the battery at both ends of the second channel.
  • the cooling medium circuit further includes a PTC heater, and the two ends of the PTC heater are connected to the outlet of the second pump of the battery and the inlet of the battery respectively.
  • a third throttling member is provided in front of the inlet of the first channel.
  • the automobile thermal management system further includes a fourth throttling member, one end of the fourth throttling member is connected to the outlet of the compressor, and the other end is connected to the inlet of the compressor.
  • a new energy vehicle comprising the vehicle thermal management system described in any of the above technical solutions.
  • FIG. 1 is a schematic structural diagram of an automobile thermal management system provided by an embodiment of the present application.
  • FIG. 2 is a schematic structural diagram of an automobile thermal management system provided by an embodiment of the present application.
  • FIG. 3 is a schematic structural diagram of an automobile thermal management system provided by an embodiment of the present application.
  • FIG. 4 is a schematic structural diagram of an automobile thermal management system provided by an embodiment of the present application.
  • Fig. 5 is a schematic structural diagram of a new energy vehicle provided by an embodiment of the present application.
  • first and second are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features.
  • the features defined as “first” and “second” may explicitly or implicitly include at least one of these features.
  • “plurality” means at least two, such as two, three, etc., unless otherwise specifically defined.
  • a first feature is “on” or “under” a second feature, which means that the first feature is directly in contact with the second feature, or that the first feature and the second feature are indirectly in contact with each other. contact through an intermediary.
  • “above”, “above” and “above” the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or it only means that the first feature is horizontally higher than the second feature.
  • “Below”, “beneath” and “under” the first feature may mean that the first feature is directly below or obliquely below the second feature, or it just means that the level of the first feature is smaller than that of the second feature.
  • a new energy vehicle 20 includes a vehicle thermal management system 10 , and the vehicle thermal management system 10 is an important factor affecting the competitiveness of the new energy vehicle market.
  • the automotive thermal management system 10 includes a cooling medium circuit and a cooling medium circuit, through the circulating flow of the medium in the cooling medium circuit and the cooling medium circuit, so as to realize the conversion of different working modes.
  • the cooling medium can be R134A, R1234YF, R290, CO2 , etc.; the cooling medium can be water, water-glycol mixed liquid, etc.
  • the refrigeration medium circuit includes a compressor 110 , an air conditioning box 120 , a first branch 130 and a second branch 140 .
  • the compressor 110 is mainly used for compressing and transporting the gas-phase refrigeration medium, and the structure type is not limited, and it can be any one of electric compressors.
  • the air conditioning box 120 includes a blower 121, an evaporator 122 and a condenser 123. According to customer requirements, a wind electric heater can also be installed in the air conditioning box 120.
  • the inlet of the condenser 123 is connected to the outlet of the compressor 110, and the outlet of the condenser 123 passes through the first
  • the branch 130 is connected to the inlet of the evaporator 122, and is connected to the inlet of the compressor 110 through the second branch 140, and the outlet of the evaporator 122 is connected to the inlet of the compressor 110.
  • the first branch 130 is provided with a first section
  • the flow member 150 is used to control the flow rate of the refrigerant medium flowing into the evaporator 122 and throttling and lowering the pressure of the refrigerant medium flowing into the evaporator 122 .
  • a temperature sensor is arranged on the surface of the evaporator 122 for detecting the surface temperature of the evaporator 122 .
  • the wind electric heater is controlled by low-voltage electricity. It is placed behind the condenser 123 in the air-conditioning box 120 and placed close to the condenser 123. In a low-temperature environment, it can exchange heat with the wind blown by the blower 121, and the heated air is blown into the passenger compartment. heating.
  • two branches are set in the refrigerant circuit of the automobile thermal management system 10.
  • the high-temperature and high-pressure refrigerant flowing out of the compressor 110 flows into the condenser 123 and The condenser 123 releases heat to realize the heating of the passenger compartment.
  • the refrigerant medium is divided into two paths, and one path flows into the evaporator 122 through the first branch path 130, and the humidity is lower than that of the air-conditioning box 120 sucked from the passenger compartment. High air for heat exchange.
  • the humid air circulates to the condenser 123 after being condensed and dehumidified on the surface of the evaporator 122, and then heated at the condenser 123 and then blown back to the passenger compartment.
  • the second branch 140 can be closed without circulation, and the evaporator 122 itself can complete the dehumidification without frosting.
  • the purpose of adding the second branch 140 is to divert the refrigerant medium into the evaporator 122 at medium and low ambient temperatures, that is, to control the flow of the refrigerant medium flowing into the evaporator 122, so as to control the heat exchange of the evaporator 122 and dehumidify the thermal management system
  • the mode can cover high, medium and low temperature, broadening the dehumidification application temperature range of the new energy thermal management system.
  • the second branch circuit 140 needs to be opened to allow a part of the refrigerant to flow into the second branch circuit 140 to regulate the flow into the evaporator 122
  • the flow rate of the refrigerant medium and the surface temperature of the evaporator 122 keep the surface temperature of the evaporator 122 at an appropriate temperature, and the humid air condenses and dehumidifies on the surface of the evaporator 122, which realizes the dehumidification of the passenger compartment, but does not form frost on the surface of the evaporator 122 freeze.
  • the flexible adjustment of the refrigerant flow rate in the first branch 130 and the surface temperature of the evaporator 122 can be realized without affecting the flow of the refrigerant in the refrigerant circuit, ensuring that the automobile thermal management system 10 Overall stable operation.
  • the refrigerant medium circuit further includes a first heat exchanger 160 and a second throttling member 170, and the second throttling member 170 is arranged between the outlet of the condenser 123 and the Between the inlets of the first heat exchanger 160 , the outlet of the first heat exchanger 160 communicates with the first branch 130 and the second branch 140 .
  • the first heat exchanger 160 and the second throttling member 170 are arranged between the condenser 123 and the first branch.
  • the The temperature of the refrigerant medium flowing out of the condenser 123 is adjusted several times, so that the temperature of the refrigerant medium entering the evaporator 122 can better meet the requirements of different dehumidification amounts.
  • the automobile thermal management system 10 in this embodiment also has other modes, such as the forced cooling mode of the battery 240, the waste heat recovery mode, etc. Perform heat exchange. Therefore, a second heat exchanger 300 is provided on the second branch 140, and the second heat exchanger 300 may be a plate heat exchanger, and the process flow is not limited.
  • the second heat exchanger 300 includes a first channel 310 and a second channel 320 isolated from each other, the outlet of the condenser 123 and the inlet of the compressor 110 are respectively connected to both ends of the first channel 310, and the second channel 320 is connected to the cooling medium circuit.
  • the cooling medium flows in the first channel 310, and the cooling medium flows in the second channel 320 to realize heat exchange between the cooling medium and the cooling medium.
  • the cooling medium and the cooling medium flow in reverse to increase the heat exchange area. Extend the heat exchange time and improve the heat exchange effect.
  • a third throttling member 180 is provided in front of the inlet of the first channel 310 , and the opening degree of the third throttling member 180 is adjusted according to the heat exchange requirement of the refrigerant in the first channel 310 .
  • a gas-liquid separator 190 is provided before the inlet of the compressor 110 in this embodiment, and the structure of the gas-liquid separator 190 can be a casing type or a U Tube type, structure is not limited.
  • the inlet of the gas-liquid separator 190 is connected to the outlet of the evaporator 122 and the first channel 310, that is, the refrigerant flowing out of the evaporator 122 and/or the first channel 310 flows into the gas-liquid separator 190, and after gas-liquid separation, The gas-phase refrigerant flows back into the compressor 110, and the liquid-phase refrigerant is recovered and stored in the gas separation tank.
  • the inlet and outlet of the compressor 110 are provided with a first temperature and pressure sensor 111 and a second temperature and pressure sensor 112 respectively to monitor the superheat of the refrigerant medium at the inlet and outlet of the compressor 110 in real time.
  • the refrigerant medium circuit is also provided with a first temperature The sensor 1231 and the second temperature sensor 161 .
  • the first temperature sensor 1231 is arranged at the outlet of the condenser 123 to monitor the temperature of the refrigerant medium at the outlet of the condenser 123 in real time
  • the second temperature sensor 161 is arranged at the outlet of the first heat exchanger 160 to monitor the temperature of the first heat exchanger 160 in real time. The temperature of the refrigerant medium at the outlet of the heat exchanger 160.
  • the refrigerant medium circuit further includes a fourth throttling member 113 , one end of the fourth throttling member 113 is connected to the outlet of the compressor 110 , and the other end is connected to the inlet of the compressor 110 .
  • one end of the fourth throttling member 113 is connected to the outlet of the compressor 110 , and the other end is connected to the inlet of the gas-liquid separator 190 .
  • the gas-phase refrigerant medium at the outlet of the compressor 110 is diverted to the inlet of the gas-liquid separator 190 to increase the suction density and efficiency , and then improve the heat pump capacity of the vehicle thermal management.
  • the automobile thermal management system 10 in this embodiment also includes cooling mode, battery 240 forced cooling mode, etc., in these modes, when the cooling medium flows through the condenser 123 without heating, the condenser 123 is used as a pipeline, but the cooling medium is When flowing through the condenser 123, even if the air inhaled by the blower 121 in the air-conditioning box 120 does not exchange heat with the cooling medium, the cooling medium will cause some heat loss in the condenser 123 due to heat radiation, which in turn will affect the cooling performance of the thermal management system. decline. In order to reduce the heat loss of the refrigerant medium at the condenser 123 and improve the refrigeration performance, referring to FIG.
  • valve 400 is connected to the outlet of the compressor 110 and the second on-off valve 500, the other end is connected to the inlet of the first heat exchanger 160 and the outlet of the condenser 123, and one end of the second on-off valve 500 is connected to the outlet of the compressor 110.
  • the outlet and the first switch valve 400 are connected to the inlet of the condenser 123 at the other end. Therefore, when the system does not need heating, the second on-off valve 500 can be closed, and the first on-off valve 400 can be opened, so that the high-temperature and high-pressure refrigerant flowing out of the compressor 110 does not flow through the condenser 123 in the air-conditioning box 120, but directly flows through the second on-off valve.
  • An on-off valve 400 flows to the second throttling member 170 and the first heat exchanger 160 to avoid the loss of part of the heat.
  • the first on-off valve 400 can be closed, and the second on-off valve 500 can be opened, so that the refrigerant flowing out of the compressor 110 flows through the condenser 123 and then flows to the first heat exchanger 160 .
  • the automotive thermal management system 10 in this embodiment can realize dual heating and cooling zones, and the air conditioning box 120 is provided with a temperature adjustment damper 124, by controlling the rotation angle of the motor to adjust the temperature adjustment damper 124, adjust whether the air flows through the condenser 123 in the air conditioning box 120, and the air volume flowing through the condenser 123, and control the outlet air temperature of the ventilation channel of the main driver and the passenger driver , and then realize the cooling or heating dual temperature zone mode of the main cab and the passenger cab.
  • the air conditioning box 120 is provided with a temperature adjustment damper 124, by controlling the rotation angle of the motor to adjust the temperature adjustment damper 124, adjust whether the air flows through the condenser 123 in the air conditioning box 120, and the air volume flowing through the condenser 123, and control the outlet air temperature of the ventilation channel of the main driver and the passenger driver , and then realize the cooling or heating dual temperature zone mode of the main cab and the passenger cab.
  • the first throttling piece 150, the second throttling piece 170, the third throttling piece 180, and the fourth throttling piece 113 in this embodiment can be capillary tubes or electronic expansion valves, as long as they play the role of throttling and circulation, Optional electronic expansion valve.
  • the first temperature sensor 1231 and the second temperature sensor 161 can be wall-mounted or embedded, and the styles are not limited.
  • the throttling piece, temperature sensor, and temperature and pressure sensor in this embodiment are only described as examples. Changes in quantity and position, as well as replacement with components that can play the same role also fall within the scope of protection of the present application.
  • the cooling medium circuit includes a battery 240 heating circuit;
  • the battery 240 heating circuit includes a first pump 210, a motor electric control 220, a second pump 230, a battery 240 and a mixing pipeline 250, the outlet of the first pump 210 and the motor electric control 220
  • the inlet of the second pump 230 is communicated with the outlet of the battery 240;
  • the inlet of the mixing pipeline 250 is connected with the outlet of the second pump 230 and the outlet of the electric motor control 220, and the outlet of the mixing pipeline 250 is connected with the inlet of the battery 240 and the inlet of the first pump 210; the cooling medium is in the heating circuit of the battery 240 The circulating flow heats the battery 240 .
  • the cooling medium with a higher temperature flowing in the first pump 210 and the electric motor controller 220 and the cooling medium with a lower temperature flowing in the second pump 230 and the battery 240 are in the mixing pipeline 250 Mixed in the medium to form a mixed cooling medium at an intermediate temperature.
  • the mixed cooling medium flows out of the mixing pipeline 250, it is divided into two paths, one of which flows into the first pump 210 and the electric motor control 220 for cooling the electric motor control 220, and the other path It flows into the second pump 230 and the battery 240 to heat the battery 240, so that the electric motor control 220 in the battery 240 heating circuit communicates with the battery 240, and the battery 240 is heated by the waste heat of the electric motor control 220 through the circulating flow of the cooling medium. , realize the heating mode of the battery 240 using the waste heat of the electric motor control 220, effectively recycle and reuse the waste heat of the electric motor control 220, and avoid energy waste. Moreover, the cooling of the electric motor control 220 and the heating of the battery 240 are realized simultaneously through one circuit, which simplifies the structure of the thermal management system and reduces the cost.
  • the electric heater can also be used to directly heat the battery 240.
  • the cooling medium circuit also includes a PTC (positive temperature coefficient) heater 260, and the two ends of the PTC heater 260 are respectively connected to the second pump 230 of the battery 240.
  • Export and import of battery 240 Specifically, the inlet of the PTC heater 260 communicates with the outlet of the mixing pipeline 250 , the outlet of the PTC heater 260 communicates with the battery 240 , and the PTC heater 260 heats the battery 240 , thereby forming a heating mode of the battery 240 using the PTC heater 260 .
  • the PTC heater 260 can be turned off to be used as a pipeline, and the battery 240 self-circulation mode can be formed at this time.
  • the automobile thermal management system 10 also includes a third heat exchanger 270 for the cooling medium
  • the outlet of the electric motor controller 220 and the inlet of the first pump 210 are respectively connected to the two ends of the third heat exchanger 270 .
  • the cooling medium takes the heat out of the electric motor control 220 during the circulation process, and exchanges heat with the gas medium outside the cabin at the third heat exchanger 270, so as to realize the self-circulation mode of the electric motor control 220.
  • the first heat exchanger 160 and the third heat exchanger 270 are arranged side by side and separately, and the two may share a fan 280, and the fan 280 is arranged beside the first heat exchanger 160 and the third heat exchanger 270 , saving hardware cost and placement space.
  • the first heat exchanger 160 and the third heat exchanger 270 can also be integrated and distributed sequentially along the vertical direction, the internal pipeline of the first heat exchanger 160 and the The internal pipelines of the third heat exchanger 270 are connected in parallel and independent of each other, and used together with the fan 280 , and the fan 280 is arranged beside the first heat exchanger 160 and the third heat exchanger 270 .
  • the first heat exchanger 160 and the third heat exchanger 270 are generally placed at the front of the vehicle.
  • the first pump 210 and the electric motor control 220 can communicate with the second channel 320. Specifically, the inlet of the first pump 210 and the outlet of the electric motor control 220 are connected to the second channel 320. both ends of the channel 320 .
  • the cooling medium takes out the excess heat from the electrical control unit 220 of the motor, and exchanges heat with the cooling medium at the second heat exchanger 300 .
  • waste heat recovery can also be performed.
  • the second pump 230 and the battery 240 can be connected to the second channel 320. Specifically, the outlet of the second pump 230 and the inlet of the battery 240 are respectively connected to the second channel 320. both ends of the channel 320 .
  • the cooling medium takes out the excess heat from the battery 240 and exchanges heat with the cooling medium at the second heat exchanger 300 .
  • a battery 240 forced cooling mode can be implemented.
  • the first pump 210 , the electric motor controller 220 , the second pump 230 , and the battery 240 can also communicate with the second channel 320 at the same time, so as to recycle the waste heat of the electric motor controller 220 and the battery 240 at the same time.
  • the automotive thermal management system 10 also includes a five-way valve 600, which includes a first interface 610, a second interface 620, a third interface 630, a fourth The interface 640 and the fifth interface 650, the first interface 610 communicates with the outlet of the motor electric control 220, the second interface 620 communicates with the outlet of the second pump 230, the third interface 630 communicates with the mixing pipeline 250, and the fourth interface 640 communicates with At the inlet of the second channel 320 in the second heat exchanger 300 , the fifth interface 650 is connected to the inlet of the third heat exchanger 270 .
  • a five-way valve 600 which includes a first interface 610, a second interface 620, a third interface 630, a fourth The interface 640 and the fifth interface 650, the first interface 610 communicates with the outlet of the motor electric control 220, the second interface 620 communicates with the outlet of the second pump 230, the third interface 630 communicates with the mixing pipeline 250, and the fourth interface 640 communicates with At
  • the adjustment of different modes can be realized through the rapid switching between the interfaces of the five-way valve 600 , thereby improving the integration degree of the automobile thermal management system 10 , simplifying pipelines, and optimizing the overall structure of the system.
  • the interface of the five-way valve 600 can have joints and can be used alone or in conjunction with a manifold in the route.
  • the cooling medium circuit also includes a first three-way pipe 700 , a second three-way pipe 800 , a four-way pipe 900 and a kettle 290 .
  • the kettle 290 is used for supplementing cooling medium and removing air for the cooling medium circuit.
  • the first interface of the first three-way pipe 700 communicates with the mixing pipeline 250
  • the second interface of the first three-way pipe 700 communicates with the inlet of the PTC heater 260
  • the third interface of the first three-way pipe 700 communicates with the second three-way pipe 700.
  • the second port of the through pipe 800 is connected, the first port of the second three-way pipe 800 is connected with the fourth port of the four-way pipe 900, the third port of the second three-way pipe 800 is connected with the second channel 320, and the four-way pipe
  • the first port of 900 communicates with the kettle 290
  • the second port of the four-way pipe 900 communicates with the outlet of the third heat exchanger 270
  • the third port of the four-way pipe 900 communicates with the inlet of the first pump 210 .
  • Mode 1 cooling mode + battery 240 self-circulation mode
  • the vehicle thermal management system cools the passenger compartment.
  • the blower 121 in the air-conditioning box 120 is turned on, and the temperature regulating damper 124 is closed.
  • the condenser 123 no heat exchange flows out and enters the second throttling element 170 and the first heat exchanger 160.
  • the second throttling element 170 is fully opened.
  • the first heat exchanger 160 condenses and releases heat, and the refrigerant flows from the second throttling element.
  • a heat exchanger 160 flows out to the first throttling part 150, and then enters the evaporator 122 in the air conditioning box 120 after throttling at the first throttling part 150.
  • the refrigerant evaporates and absorbs heat at the evaporator 122 and then passes through The gas-liquid separator 190 returns to the compressor 110 .
  • the cooling medium circulation loop the cooling medium is divided into two parts to circulate, and a part of the cooling medium flows out from the second pump 230 and then enters the five-way valve 600 from the second port 620 of the five-way valve 600, and the internal flow direction of the five-way valve 600 is the second port 620 ⁇ third interface 630; after flowing out from the third interface 630 of the five-way valve 600, it passes through the first three-way pipe 700, passes through the PTC heater 260, enters the internal flow channel of the battery 240, flows out from the internal flow channel of the battery 240, and enters the second pump 230 inlet to realize the self-circulation temperature uniformity of the battery 240 .
  • the other part of the cooling medium flows out from the first pump 210 and enters the motor electronic control 220. After absorbing heat at the motor electronic control 220, it enters the five-way valve 600 from the first interface 610 of the five-way valve 600.
  • the internal flow direction of the five-way valve 600 is The first interface 610 ⁇ the fifth interface 650; then the cooling medium flows from the fifth interface 650 of the five-way valve 600 to the third heat exchanger 270, and the cooling medium flows to the four-way pipe after dissipating heat at the third heat exchanger 270
  • the second port of 900 flows into the first pump 210 through the third port of the four-way pipe 900 to form a circulation of heat dissipation of the motor electronic control 220 .
  • Mode 2 cooling mode + battery 240 forced cooling mode
  • the battery 240 In this cooling mode, the battery 240 generates a large amount of heat, and there is a demand for forced cooling.
  • the cooling medium circulation circuit the cooling medium flows out from the first heat exchanger 160 after condensing and dissipating heat.
  • Part 150 the refrigerant medium enters the evaporator 122 in the air conditioning box 120 after throttling at the first throttle part 150, and evaporates and absorbs heat at the evaporator 122; the other way flows into the third throttling part 180, and the refrigerant medium enters the third throttling part
  • the throttling member 180 enters the second heat exchanger 300 after throttling, and after evaporating and absorbing heat at the second heat exchanger 300, it merges with the refrigerant flowing out of the evaporator 122 before the inlet of the gas-liquid separator 190 and flows to the gas-liquid separator 190 and compressor 110 .
  • the cooling medium is divided into two parts to circulate, and a part of the cooling medium flows out from the second pump 230 and then enters the five-way valve 600 from the second port 620 of the five-way valve 600, and the internal flow direction of the five-way valve 600 is the second port 620 ⁇ fourth port 640; after flowing out from the fourth port 640 of the five-way valve 600, it flows through the second channel 320 of the second heat exchanger 300, the third port and the second port of the second three-way pipe 800, the first The third interface and the second interface of the three-way pipe 700 enter the internal flow channel of the battery 240 through the PTC heater 260 to realize forced cooling of the battery 240 .
  • the other part of the cooling medium flows out from the first pump 210 and then enters the electric motor controller 220 , which is consistent with the above process and will not be repeated here.
  • Mode 3 heating mode + battery 240 self-circulation mode
  • the blower 121 in the air conditioning box 120 is turned on, the temperature regulating damper 124 is opened, and the high temperature and high pressure cooling medium flows out from the compressor 110 and then enters the air conditioning box 120
  • the condenser 123 inside the condenser 123 flows to the second throttling part 170 after releasing heat at the condenser 123.
  • the third throttling piece 180 is fully opened without throttling, and finally passes through the second heat exchanger 300 and the gas-liquid separator 190 to return to the compressor 110.
  • the second heat exchanger 300 is equivalent to a pipeline, which does not exchange heat with the cooling medium.
  • the cooling medium circulates in two parts, and a part of the cooling medium flows out from the second pump 230 and then enters the five-way valve 600 from the second port 620 of the five-way valve 600, and the internal flow direction of the five-way valve 600 is the second port 620 ⁇ the third interface 630; after flowing out from the third interface 630 of the five-way valve 600, it passes through the first three-way pipe 700, and from the second interface of the first three-way pipe 700, through the PTC heater 260, enters the internal flow channel of the battery 240, from The battery 240 flows out of the internal flow channel and enters the inlet of the second pump 230 to realize self-circulation temperature uniformity of the battery 240 .
  • the other part of the cooling medium flows out from the first pump 210 and enters the motor electric control 220, then enters the five-way valve 600 from the first port 610 of the five-way valve 600, and the internal flow direction of the five-way valve 600 is the first port 610 ⁇ the fifth port 650; Then the cooling medium flows to the third heat exchanger 270 at the fifth interface 650 of the five-way valve 600, and the cooling medium flows to the second interface of the four-way pipe 900 after absorbing ambient heat at the third heat exchanger 270, and then flows to the second interface of the four-way pipe 900.
  • the third port of the four-way pipe 900 flows into the first pump 210 .
  • the electric motor controller 220 When the new energy vehicle 20 is under the heating condition, the electric motor controller 220 has heat that can be used for waste heat recovery.
  • the air blower 121 in the air conditioning box 120 is turned on, the temperature regulating damper 124 is opened, and the high temperature and high pressure refrigeration medium flows out from the compressor 110 and then flows to the condenser 123 in the air conditioning box 120, where the condenser 123 releases heat Flow to the second throttling piece 170, pass through the first heat exchanger 160 in sequence after throttling at the second throttling piece 170, and flow to the third throttling piece 180 after the refrigerant absorbs heat, and the third throttling piece 180
  • the opening degree is relatively large, and the refrigerant medium flowing out of the third throttling member 180 continues to absorb heat at the second heat exchanger 300 , and then flows back to the compressor 110 through the gas-liquid separator 190 .
  • the cooling medium is divided into two parts to circulate, and one cooling medium flows out from the second pump 230 and then enters the five-way valve 600 from the second port 620 of the five-way valve 600, and the internal flow direction of the five-way valve 600 is the second port 620 ⁇ third port 630; after flowing out from the third port 630 of the five-way valve 600, it passes through the first port of the first three-way pipe 700, and enters the battery 240 from the second port of the first three-way pipe 700 through the PTC heater 260
  • the internal flow channel flows out from the internal flow channel of the battery 240 and finally flows to the second pump 230 to realize the self-circulation and uniform temperature of the battery 240.
  • the internal flow direction of the five-way valve 600 can also be switched to participate In the waste heat recovery mode, the internal flow direction of the five-way valve 600 changes from the second port 620 ⁇ the third port 630 to the second port 620 ⁇ the fourth port 640 .
  • the other cooling medium flows out from the first pump 210 and enters the motor electric control 220 to absorb heat, then enters the five-way valve 600 from the first port 610 of the five-way valve 600, and the internal flow direction of the five-way valve 600 is the first port 610 ⁇ the fourth port 640, flows out from the fourth port 640 of the five-way valve 600 and then flows to the second channel 320 of the second heat exchanger 300, and then passes through the second channel 320 of the second three-way pipe 800 after releasing heat at the second heat exchanger 300
  • the three ports and the first port, the fourth port and the third port of the four-way pipe 900 return to the first pump 210 .
  • the automotive thermal management system 10 When the humidity in the passenger compartment is too high, the automotive thermal management system 10 operates in a dehumidification mode.
  • the air blower 121 in the air conditioning box 120 When the system is running in dehumidification mode, in the cooling medium circulation circuit, the air blower 121 in the air conditioning box 120 is turned on, the high temperature and high pressure cooling medium flows out from the compressor 110 and enters the condenser 123 in the air conditioning box 120, and the cooling medium is placed in the condenser 123. The heat is released at the condenser 123 and then flows to the second throttling part 170. The refrigerant medium is throttled at the second throttling part 170.
  • the heat exchange at the heat exchanger 160 specifically the heat absorption and heat release at the first heat exchanger 160 needs to be determined according to the ambient temperature and the logic control of the opening of the second throttling member 170 valve, and the flow out of the first heat exchanger 160
  • the refrigerant medium enters the evaporator 122 after throttling at the first throttling part 150, the refrigerant evaporates and absorbs heat at the evaporator 122, and finally undergoes gas-liquid separation
  • the device 190 returns to the compressor 110. If the temperature of the refrigerant medium flowing through the evaporator 122 is low, it is easy to cause frost on the surface of the evaporator 122.
  • the cooling medium circulation loop under the dehumidification condition, the cooling medium should be controlled at an appropriate temperature to meet the cooling and heating requirements of the passenger compartment without triggering the cooling of the battery 240 .
  • the battery 240 does not need forced cooling, and it can be cooled by self-circulation or circulation with the electric motor control 220 . Taking the self-circulation of the battery 240 as an example, the cooling medium is divided into two parts for circulation.
  • One cooling medium flows out from the second pump 230 and enters the five-way valve 600 from the second interface 620 of the five-way valve 600.
  • the internal flow direction of the five-way valve 600 is the first Second interface 620 ⁇ third interface 630; after flowing out from the third interface 630 of the five-way valve 600, it passes through the first three-way pipe 700, and the PTC heater 260 enters the internal flow channel of the battery 240, flows out from the internal flow channel of the battery 240 and enters the first three-way pipe 700.
  • the second pump 230 realizes self-circulation temperature uniformity of the battery 240 .
  • the other cooling medium flows out from the first pump 210 and enters the motor electric control 220 to absorb heat, then enters the five-way valve 600 from the first port 610 of the five-way valve 600, and the internal flow direction of the five-way valve 600 is the first port 610 ⁇ the fifth port 650 , flows out from the fifth port 650 of the five-way valve 600 to the third heat exchanger 270 , and then flows back to the first pump 210 through the second port and the third port of the four-way pipe 900 in sequence.
  • Mode 6 battery 240 forced cooling mode
  • the blower 121 in the air-conditioning box 120 is turned off in the cooling medium circulation circuit, and the high-temperature and high-pressure cooling medium flows out of the compressor 110 and then flows into the condenser 123. Since the blower 121 is closed, the refrigerant flows out of the condenser 123 without exchanging heat and enters the second throttling member 170 and the first heat exchanger 160, and the second throttling member 170 is fully opened.
  • the heat is condensed in the heat exchanger 160, and the refrigerant medium flows out from the first heat exchanger 160 to the third throttling member 180, and enters the second heat exchanger 300 after throttling at the third throttling member 180.
  • the second heat exchanger 300 evaporates and absorbs heat, and then flows back to the compressor 110 through the gas-liquid separator 190 .
  • the cooling medium In the cooling medium circulation loop, the cooling medium is divided into two parts to circulate, and a part of the cooling medium flows out from the second pump 230 and then enters the five-way valve 600 from the second port 620 of the five-way valve 600, and the internal flow direction of the five-way valve 600 is the second port 620 ⁇ the fourth interface 640; after flowing out from the fourth interface 640 of the five-way valve 600, it passes through the second channel 320, the second three-way pipe 800, the first three-way pipe 700 and the PTC heater 260 and enters the internal flow channel of the battery 240, It flows out from the flow channel inside the battery 240 and enters the inlet of the second pump 230 to realize forced cooling of the battery 240 .
  • the other part of the cooling medium flows out from the first pump 210 and enters the motor electric control 220 to absorb heat, then enters the five-way valve 600 from the first port 610 of the five-way valve 600, and the internal flow direction of the five-way valve 600 is the first port 610 ⁇ the fifth port 650; then the cooling medium flows to the third heat exchanger 270 at the fifth interface 650 of the five-way valve 600, and after the cooling medium dissipates heat at the third heat exchanger 270, it passes through the second interface of the four-way pipe 900 in turn And the third interface flows back to the first pump 210, forming a circulation of heat dissipation of the electric motor control 220.
  • Mode 7 battery 240 fast charge cooling mode
  • the thermal management mode of the whole vehicle will request to run the fast-charging cooling mode of the battery 240.
  • the blower 121 in the air conditioning box 120 is turned on, and the high-temperature and high-pressure cooling medium flows out from the compressor 110 and flows into the condenser 123.
  • the cooling medium flows in the condenser 123 After the heat is condensed and released into the passenger compartment, it flows out and enters the second throttling element 170 and the first heat exchanger 160.
  • the second throttling element 170 is fully opened, and the refrigerant condenses and releases heat again in the first heat exchanger 160 and flows concurrently.
  • the refrigerant medium enters the second heat exchanger 300 after throttling at the third throttling part 180, and the refrigerant medium evaporates and absorbs heat at the second heat exchanger 300 and then passes through the gas-liquid separator 190 Return to compressor 110.
  • the refrigerant flows through the condenser 123 without heat exchange, and flows through the evaporator 122 to evaporate and absorb. Cool down the temperature of the passenger compartment, because the temperature in the car is too high during fast charging of the battery 240, and the experience is poor. Therefore, at the end of charging, the passenger compartment is cooled to improve comfort.
  • the cooling medium flows out from the second pump 230 and enters the five-way valve 600 from the second port 620 of the five-way valve 600, and the internal flow direction of the five-way valve 600 is the second port 620 ⁇ the fourth port 640;
  • the fourth interface 640 of the valve 600 passes through the second channel 320, the second three-way pipe 800, the first three-way pipe 700 and the PTC heater 260, it enters the internal flow channel of the battery 240, flows out from the internal flow channel of the battery 240, and enters the first The inlet of the second pump 230 realizes forced cooling of the battery 240 .
  • Mode 8 The battery 240 utilizes the waste heat of the electric motor 220 to heat the mode
  • the vehicle thermal management system 10 When the temperature of the cooling medium is lower than the temperature requirement range of the battery 240 , the vehicle thermal management system 10 will issue a heating request for the battery 240 .
  • the battery 240 can be used for self-heating
  • the PTC heater 260 can be used to directly heat the battery 240
  • the waste heat of the electric motor control 220 can also be used for heating.
  • the cooling medium is divided into two circuits, one cooling medium flows out from the first pump 210 and then flows through the motor electric control 220 to absorb heat and then flows from the five-way valve 600
  • the first port 610 of the five-way valve 600 flows to the five-way valve 600, and the internal flow direction of the five-way valve 600 is the first port 610 ⁇ the third port 630; the other cooling medium flows out from the second port 620 of the five-way valve 600 after the second pump 230 Entering the five-way valve 600, the internal flow direction of the five-way valve 600 is the second port 620 ⁇ the third port 630, and the two cooling mediums meet at the third port 630 of the five-way valve 600 and then flow into the mixing pipeline 250 for mixing.
  • the PTC heater 260 flows to the battery 240 to heat the battery 240, and then flows out to the first three-way pipe 700 Second pump 230.
  • the other path flows back to the first pump 210 through the second and first ports of the second three-way pipe 800 , and the fourth and third ports of the four-way pipe 900 , completing the cycle in which the battery 240 is heated by the residual heat of the electric motor control 220 .
  • Mode 9 Motor electric control 220 residual heat defrosting mode
  • the electric motor control 220 operates in the waste heat defrosting mode.
  • the blower 121 in the air-conditioning box 120 is turned on, the temperature regulating damper 124 is opened, the high-temperature and high-pressure refrigerating medium flows out from the compressor 110 and flows into the condenser 123, and the refrigerating medium releases heat in the condenser 123 and flows out into the second Throttle 170, first heat exchanger 160, and second throttle 170 are fully opened.
  • the fan 280 next to the first heat exchanger 160 is turned off, and the cooling medium releases heat in the first heat exchanger 160.
  • the surface of a heat exchanger 160 defrosts, the refrigerant flows out of the first heat exchanger 160 and then flows to the third throttling member 180, and enters the second heat exchanger 300 after throttling at the third throttling member 180, and the refrigeration
  • the medium evaporates and absorbs the heat of the cooling medium at the second heat exchanger 300 and then flows back to the compressor 110 through the gas-liquid separator 190 .
  • the cooling medium is divided into two parts to circulate, and one cooling medium flows out from the second pump 230 and then enters the five-way valve 600 from the second port 620 of the five-way valve 600, and the internal flow direction of the five-way valve 600 is the second port 620 ⁇ third port 630; after flowing out from the third port 630 of the five-way valve 600, it passes through the first port of the first three-way pipe 700, and enters the battery 240 from the second port of the first three-way pipe 700 through the PTC heater 260
  • the internal flow channel flows out from the internal flow channel of the battery 240 and finally flows to the second pump 230 to realize self-circulation and uniform temperature of the battery 240 .
  • the other cooling medium flows out from the first pump 210 and enters the motor electric control 220 to absorb heat, then enters the five-way valve 600 from the first port 610 of the five-way valve 600, and the internal flow direction of the five-way valve 600 is the first port 610 ⁇ the fourth port 640, flows out from the fourth port 640 of the five-way valve 600 and then flows to the second channel 320 of the second heat exchanger 300, and then passes through the second channel 320 of the second three-way pipe 800 after releasing heat at the second heat exchanger 300
  • the three ports and the first port, the fourth port and the third port of the four-way pipe 900 return to the first pump 210 .
  • the automobile thermal management system 10 and the new energy automobile 20 provided by the present application have complete functions, few components, simple structure, high integration of cooling medium circuit, and low cost. Its automotive thermal management system 10 can realize cooling mode + battery 240 self-circulation mode, cooling mode + battery 240 forced cooling mode, heating mode + battery 240 self-circulation mode, heating mode + waste heat recovery mode, dehumidification mode, and battery 240 forced cooling mode. Cooling mode, battery 240 fast charging and cooling mode, battery 240 heating by electric motor control 220 waste heat, motor electric control 220 waste heat defrosting mode.
  • This application covers many modes, which are suitable for driving under high, medium and low ambient temperatures, idling, charging, preheating of the passenger compartment, etc., and the functional modes of various actual use scenarios of the vehicle.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
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  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Air-Conditioning For Vehicles (AREA)

Abstract

A vehicle thermal management system (10) and a new energy vehicle (20). The vehicle thermal management system (10) comprises a refrigerant medium circuit. The refrigerant medium circuit comprises a compressor (110), an air conditioning box (120), a first branch (130) and a second branch (140), wherein the air conditioning box (120) comprises an evaporator (122) and a condenser (123); an inlet of the condenser (123) is in communication with an outlet of the compressor (110); an outlet of the condenser (122) is in communication with an inlet of the evaporator (122) by means of the first branch (130) and is in communication with an inlet of the compressor (110) by means of the second branch (140); an outlet of the evaporator (122) is in communication with the inlet of the compressor (110); and the first branch (130) is provided with a first throttling member (150), which is used for controlling the flow rate of a refrigerant medium flowing into the evaporator (122) and for throttling and depressurising the refrigerant medium.

Description

汽车热管理系统及新能源汽车Automotive thermal management system and new energy vehicles
相关申请related application
本申请要求2022年2月23日申请的,申请号为202210170985.7,发明名称为“一种汽车热管理系统及新能源汽车”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application filed on February 23, 2022 with the application number 202210170985.7, and the title of the invention is "A thermal management system for automobiles and new energy vehicles", the entire contents of which are incorporated in this application by reference .
技术领域technical field
本申请涉及新能源汽车技术领域,特别是涉及一种汽车热管理系统及新能源汽车。This application relates to the technical field of new energy vehicles, in particular to an automotive thermal management system and new energy vehicles.
背景技术Background technique
为响应国家政策和环保号召,现在市场上正大力发展新能源汽车,热管理系统是新能源汽车的重要组成部分,其极大程度的影响了汽车的运行性能及使用者的使用舒适度。热管理系统包括制冷介质回路,制冷介质回路至少包括压缩机与空调箱,空调箱内设有冷凝器、蒸发器和风机。在低温环境下,新能源汽车有制热和除湿的需求,相关技术中,压缩机中流出的高温高压的制冷介质流入冷凝器中,并在风机的作用下向乘员舱放热,以实现制热。同时,从冷凝器中流出的制冷介质经换热后变为低温低压的制冷介质,流入蒸发器中,使蒸发器表面的温度低于乘员舱温度,风机将乘员舱内温度较高的湿空气抽至空调箱中,并在蒸发器表面冷凝成水并流出乘员舱外,以实现除湿。但若蒸发器中制冷介质的温度过低,则易造成蒸发器表面温度过低,蒸发器在与湿空气换热时湿空气中的水分会在翅片上结霜或结冰,阻隔蒸发器翅片与空气的接触换热,进而影响整个热管理系统的正常运行,且若想要化霜,则需要保证流入蒸发器中的制冷介质温度较高,如此制冷介质在冷凝器处放出的热量将会减少,影响乘员舱的制热效果,乘坐舒适性降低。因此在除湿时控制进入蒸发器中制冷介质的温度,即控制蒸发器表面温度至关重要。In response to national policies and environmental protection calls, the market is now vigorously developing new energy vehicles. Thermal management systems are an important part of new energy vehicles, which greatly affect the performance of vehicles and the comfort of users. The thermal management system includes a cooling medium circuit, the cooling medium circuit at least includes a compressor and an air-conditioning box, and the air-conditioning box is provided with a condenser, an evaporator and a fan. In a low temperature environment, new energy vehicles have the need for heating and dehumidification. In related technologies, the high-temperature and high-pressure refrigerant flowing out of the compressor flows into the condenser and releases heat to the passenger compartment under the action of the fan to realize air conditioning. hot. At the same time, the refrigerating medium flowing out of the condenser becomes a low-temperature and low-pressure refrigerating medium after heat exchange, and flows into the evaporator, making the surface temperature of the evaporator lower than the temperature of the passenger compartment, and the fan blows the humid air with a higher temperature in the passenger compartment It is pumped into the air conditioning box and condenses into water on the surface of the evaporator and flows out of the passenger compartment to achieve dehumidification. However, if the temperature of the refrigerant medium in the evaporator is too low, it is easy to cause the surface temperature of the evaporator to be too low. When the evaporator exchanges heat with the humid air, the moisture in the humid air will frost or freeze on the fins, blocking the fins of the evaporator. The contact heat exchange between the sheet and the air will affect the normal operation of the entire thermal management system, and if you want to defrost, you need to ensure that the temperature of the refrigerant flowing into the evaporator is relatively high, so that the heat released by the refrigerant at the condenser will be It will be reduced, which will affect the heating effect of the passenger compartment and reduce the riding comfort. Therefore, it is very important to control the temperature of the refrigerant medium entering the evaporator during dehumidification, that is, to control the surface temperature of the evaporator.
发明内容Contents of the invention
根据本申请的各种实施例,提供一种汽车热管理系统及新能源汽车。According to various embodiments of the present application, an automobile thermal management system and a new energy automobile are provided.
一种汽车热管理系统,包括制冷介质回路,所述制冷介质回路包括压缩机、空调箱、第一支路和第二支路,所述空调箱包括蒸发器与冷凝器,所述冷凝器的进口连通于所述压缩机的出口,所述冷凝器的出口通过所述第一支路连通于所述蒸发器的进口,并通过所述 第二支路连通于所述压缩机的进口,所述蒸发器的出口连通于所述压缩机的进口,所述第一支路上设有第一节流件,以控制制冷介质流入所述蒸发器的流量以及对流入所述蒸发器的制冷介质节流降压。A thermal management system for an automobile, comprising a refrigerant circuit, the refrigerant circuit includes a compressor, an air conditioning box, a first branch and a second branch, the air conditioning box includes an evaporator and a condenser, and the condenser The inlet is connected to the outlet of the compressor, the outlet of the condenser is connected to the inlet of the evaporator through the first branch, and is connected to the inlet of the compressor through the second branch, so The outlet of the evaporator is connected to the inlet of the compressor, and a first throttling member is provided on the first branch to control the flow of the refrigerant medium flowing into the evaporator and to throttle the refrigerant medium flowing into the evaporator. Flow Buck.
在其中一个实施例中,所述制冷介质回路还包括第一换热器与第二节流件,所述第二节流件设在所述冷凝器的出口与所述第一换热器的进口之间,所述第一换热器的出口连通于所述第一支路及所述第二支路。In one of the embodiments, the refrigerant medium circuit further includes a first heat exchanger and a second throttling element, and the second throttling element is arranged between the outlet of the condenser and the outlet of the first heat exchanger. Between the inlets, the outlet of the first heat exchanger communicates with the first branch and the second branch.
在其中一个实施例中,所述汽车热管理系统还包括冷却介质回路及第二换热器,所述第二换热器包括相互隔离的第一通道与第二通道,所述冷凝器的出口与所述压缩机的进口分别连通于所述第一通道的两端,所述第二通道连通于所述冷却介质回路。In one of the embodiments, the automobile thermal management system further includes a cooling medium circuit and a second heat exchanger, the second heat exchanger includes a first channel and a second channel isolated from each other, and the outlet of the condenser The inlet of the compressor is communicated with both ends of the first channel respectively, and the second channel is communicated with the cooling medium circuit.
在其中一个实施例中,所述冷却介质回路包括第一泵与电机电控,所述第一泵的出口与所述电机电控的进口连接,所述第一泵的进口与所述电机电控的出口连通于所述第二通道的两端。In one of the embodiments, the cooling medium circuit includes a first pump and electric motor control, the outlet of the first pump is connected to the inlet of the electric motor control, the inlet of the first pump is connected to the electric motor The outlet of the control is connected to both ends of the second channel.
在其中一个实施例中,所述冷却介质回路还包括第三换热器,所述电机电控的出口与所述第一泵的进口分别连通于所述第三换热器的两端。In one of the embodiments, the cooling medium circuit further includes a third heat exchanger, and the outlet of the electrical control of the motor and the inlet of the first pump are respectively communicated with both ends of the third heat exchanger.
在其中一个实施例中,所述冷却介质回路包括第二泵与电池,所述第二泵的出口与所述电池的进口连通于所述第二通道的两端。In one embodiment, the cooling medium circuit includes a second pump and a battery, and the outlet of the second pump communicates with the inlet of the battery at both ends of the second channel.
在其中一个实施例中,所述冷却介质回路还包括PTC加热器,所述PTC加热器的两端分别连通于所述电池的第二泵的出口与所述电池的进口。In one of the embodiments, the cooling medium circuit further includes a PTC heater, and the two ends of the PTC heater are connected to the outlet of the second pump of the battery and the inlet of the battery respectively.
在其中一个实施例中,所述第一通道的进口前设有第三节流件。In one of the embodiments, a third throttling member is provided in front of the inlet of the first channel.
在其中一个实施例中,所述汽车热管理系统还包括第四节流件,所述第四节流件的一端连接于所述压缩机的出口,另一端连接于所述压缩机的进口。In one embodiment, the automobile thermal management system further includes a fourth throttling member, one end of the fourth throttling member is connected to the outlet of the compressor, and the other end is connected to the inlet of the compressor.
本申请公开的另一技术方案如下:Another technical solution disclosed in the application is as follows:
一种新能源汽车,包括上述任一技术方案中所述的汽车热管理系统。A new energy vehicle, comprising the vehicle thermal management system described in any of the above technical solutions.
本申请的一个或多个实施例的细节在以下附图和描述中提出,以使本申请的其他特征、目的和优点更加简明易懂。The details of one or more embodiments of the application are set forth in the accompanying drawings and the description below, so as to make other features, objects, and advantages of the application more comprehensible.
附图说明Description of drawings
为了更好地描述和说明这里公开的本申请的实施例和/或示例,可以参考一幅或多幅附图。用于描述附图的附加细节或示例不应当被认为是对所公开的申请、目前描述的实施例和/或示例以及目前理解的这些申请的最佳模式中的任何一者的范围的限制。In order to better describe and illustrate embodiments and/or examples of the present application disclosed herein, reference may be made to one or more of the accompanying drawings. Additional details or examples used to describe the figures should not be considered limitations on the scope of any of the disclosed applications, the presently described embodiments and/or examples, and the best mode of these applications currently understood.
图1为本申请实施例提供的汽车热管理系统的结构示意图。FIG. 1 is a schematic structural diagram of an automobile thermal management system provided by an embodiment of the present application.
图2为本申请实施例提供的汽车热管理系统的结构示意图。FIG. 2 is a schematic structural diagram of an automobile thermal management system provided by an embodiment of the present application.
图3为本申请实施例提供的汽车热管理系统的结构示意图。FIG. 3 is a schematic structural diagram of an automobile thermal management system provided by an embodiment of the present application.
图4为本申请实施例提供的汽车热管理系统的结构示意图。FIG. 4 is a schematic structural diagram of an automobile thermal management system provided by an embodiment of the present application.
图5为本申请实施例提供的新能源汽车的结构简图。Fig. 5 is a schematic structural diagram of a new energy vehicle provided by an embodiment of the present application.
附图标记:10、汽车热管理系统;20、新能源汽车;110、压缩机;111、第一温度压力传感器;112、第二温度压力传感器;113、第四节流件;120、空调箱;121、鼓风机;122、蒸发器;123、冷凝器;1231、第一温度传感器;124、温度调节风门;130、第一支路;140、第二支路;150、第一节流件;160、第一换热器;161、第二温度传感器;170、第二节流件;180、第三节流件;190、气液分离器;210、第一泵;220、电机电控;230、第二泵;240、电池;250、混合管路;260、PTC加热器;270、第三换热器;280、风机;290、水壶;300、第二换热器;310、第一通道;320、第二通道;400、第一开关阀;500、第二开关阀;600、五通阀;610、第一接口;620、第二接口;630、第三接口;640、第四接口;650、第五接口;700、第一三通管;800、第二三通管;900、四通管。Reference signs: 10, automobile thermal management system; 20, new energy vehicle; 110, compressor; 111, first temperature and pressure sensor; 112, second temperature and pressure sensor; 113, fourth throttling member; 120, air conditioning box 121. Blower; 122. Evaporator; 123. Condenser; 1231. First temperature sensor; 124. Temperature adjustment damper; 130. First branch; 140. Second branch; 160. The first heat exchanger; 161. The second temperature sensor; 170. The second throttle; 180. The third throttle; 190. The gas-liquid separator; 210. The first pump; 220. The electric motor control; 230. Second pump; 240. Battery; 250. Mixing pipeline; 260. PTC heater; 270. Third heat exchanger; 280. Fan; 290. Kettle; 300. Second heat exchanger; 310. First Channel; 320, second channel; 400, first switch valve; 500, second switch valve; 600, five-way valve; 610, first interface; 620, second interface; 630, third interface; 640, fourth Interface; 650, the fifth interface; 700, the first three-way pipe; 800, the second three-way pipe; 900, the four-way pipe.
具体实施方式Detailed ways
为使本申请的上述目的、特征和优点能够更加明显易懂,下面结合附图对本申请的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本申请。但是本申请能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本申请内涵的情况下做类似改进,因此本申请不受下面公开的具体实施例的限制。In order to make the above-mentioned purpose, features and advantages of the present application more obvious and understandable, the specific implementation manners of the present application will be described in detail below in conjunction with the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the application. However, the present application can be implemented in many other ways different from those described here, and those skilled in the art can make similar improvements without departing from the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.
需要说明的是,当组件被称为“固定于”或“设置于”另一个组件,它可以直接在另一个组件上或者也可以存在居中的组件。当一个组件被认为是“连接”另一个组件,它可以是直接连接到另一个组件或者可能同时存在居中组件。本申请的说明书所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when a component is referred to as being “fixed on” or “set on” another component, it may be directly on the other component or there may also be an intervening component. When a component is said to be "connected" to another component, it may be directly connected to the other component or there may be intervening components at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used in the specification of this application are for the purpose of illustration only and do not represent the only implementation Way.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本申请的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present application, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
在本申请中,除非另有明确的规定和限定,第一特征在第二特征“上”、“下”可以是第一特征直接和第二特征接触,或第一特征和第二特征间接地通过中间媒介接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜 上方,或仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅表示第一特征水平高度小于第二特征。In this application, unless otherwise clearly specified and limited, a first feature is "on" or "under" a second feature, which means that the first feature is directly in contact with the second feature, or that the first feature and the second feature are indirectly in contact with each other. contact through an intermediary. Moreover, "above", "above" and "above" the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or it only means that the first feature is horizontally higher than the second feature. "Below", "beneath" and "under" the first feature may mean that the first feature is directly below or obliquely below the second feature, or it just means that the level of the first feature is smaller than that of the second feature.
除非另有定义,本申请的说明书所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。在本申请的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本申请。本申请的说明书所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used in the description of the present application have the same meaning as commonly understood by those skilled in the technical field of the present application. The terms used in the description of the present application are only for the purpose of describing specific embodiments, and are not intended to limit the present application. The term "and/or" used in the specification of the present application includes any and all combinations of one or more related listed items.
下面结合附图与具体实施方式对本申请的汽车热管理系统及新能源汽车作进一步详细描述:The automotive thermal management system and the new energy vehicle of the present application will be described in further detail below in conjunction with the accompanying drawings and specific embodiments:
如图5所示,一种新能源汽车20,包括汽车热管理系统10,汽车热管理系统10是影响新能源汽车市场竞争力的重要因素。如图1-图4所示,汽车热管理系统10包括制冷介质回路与冷却介质回路,通过制冷介质回路和冷却介质回路中介质的循环流动,以实现不同工作模式的转换。制冷介质可以为R134A,R1234YF,R290,CO 2等;冷却介质可以为水,水-乙二醇混合液等。 As shown in FIG. 5 , a new energy vehicle 20 includes a vehicle thermal management system 10 , and the vehicle thermal management system 10 is an important factor affecting the competitiveness of the new energy vehicle market. As shown in FIGS. 1-4 , the automotive thermal management system 10 includes a cooling medium circuit and a cooling medium circuit, through the circulating flow of the medium in the cooling medium circuit and the cooling medium circuit, so as to realize the conversion of different working modes. The cooling medium can be R134A, R1234YF, R290, CO2 , etc.; the cooling medium can be water, water-glycol mixed liquid, etc.
其中,制冷介质回路包括压缩机110、空调箱120、第一支路130和第二支路140。压缩机110主要用于压缩和输送气相制冷介质,结构类型不限,可以为电动压缩机中的任意一种。空调箱120包括鼓风机121、蒸发器122与冷凝器123,根据客户需求空调箱120中也可设置风电加热器,冷凝器123的进口连通于压缩机110的出口,冷凝器123的出口通过第一支路130连通于蒸发器122的进口,并通过第二支路140连通于压缩机110的进口,蒸发器122的出口连通于压缩机110的进口,第一支路130上设有第一节流件150,以控制制冷介质流入蒸发器122的流量以及对流入蒸发器122的制冷介质节流降压。蒸发器122表面布置温度传感器,用于检测蒸发器122表面温度。风电加热器通过低压电控制,在空调箱120中放在冷凝器123的后面,贴着冷凝器123放置,在低温环境下可以与鼓风机121吹出的风进行热交换,加热空气吹入乘员舱进行加热。Wherein, the refrigeration medium circuit includes a compressor 110 , an air conditioning box 120 , a first branch 130 and a second branch 140 . The compressor 110 is mainly used for compressing and transporting the gas-phase refrigeration medium, and the structure type is not limited, and it can be any one of electric compressors. The air conditioning box 120 includes a blower 121, an evaporator 122 and a condenser 123. According to customer requirements, a wind electric heater can also be installed in the air conditioning box 120. The inlet of the condenser 123 is connected to the outlet of the compressor 110, and the outlet of the condenser 123 passes through the first The branch 130 is connected to the inlet of the evaporator 122, and is connected to the inlet of the compressor 110 through the second branch 140, and the outlet of the evaporator 122 is connected to the inlet of the compressor 110. The first branch 130 is provided with a first section The flow member 150 is used to control the flow rate of the refrigerant medium flowing into the evaporator 122 and throttling and lowering the pressure of the refrigerant medium flowing into the evaporator 122 . A temperature sensor is arranged on the surface of the evaporator 122 for detecting the surface temperature of the evaporator 122 . The wind electric heater is controlled by low-voltage electricity. It is placed behind the condenser 123 in the air-conditioning box 120 and placed close to the condenser 123. In a low-temperature environment, it can exchange heat with the wind blown by the blower 121, and the heated air is blown into the passenger compartment. heating.
本实施例汽车热管理系统10的制冷介质回路中设置两条支路,在中、低环境温度下进行乘员舱除湿时,压缩机110流出的高温高压的制冷介质,流入冷凝器123中并在冷凝器123处放热,以实现乘员舱的制热,经过换热后的制冷介质分为两路,一路由第一支路130流入蒸发器122中,与从乘员舱吸入空调箱120湿度较高的空气进行热交换。湿空气在蒸发器122表面冷凝减湿后流通至冷凝器123,再在冷凝器123处加热后重新吹回乘员舱,如此循环,实现乘员舱的除湿,另一路由第二支路140直接流回压缩机110;若在高环境温度下除湿可关闭第二支路140,无需流通,蒸发器122本身可在不结霜的情况下完 成除湿。增加第二支路140目的是在中低温环境温度下分流至蒸发器122内的制冷介质,即控制流入蒸发器122内制冷介质的流量,以控制蒸发器122的换热,使热管理系统除湿模式可以涵盖高、中、低温,拓宽新能源热管理系统的除湿应用温度范围。通过控制第一节流件150的开度,可调节第一支路130中制冷介质的流量与蒸发器122表面温度,第一节流件150开度越大,蒸发器122表面温度越高,若第一节流件150开度全开,蒸发器122表面温度仍低于0℃,则需要打开第二支路140,分一部分制冷介质流入第二支路140,从而调节流入蒸发器122中制冷介质的流量和蒸发器122表面温度,使蒸发器122表面温度保持在合适温度,湿空气在蒸发器122表面冷凝减湿,实现了乘员舱的除湿,但不会在蒸发器122表面结霜结冰。In this embodiment, two branches are set in the refrigerant circuit of the automobile thermal management system 10. When dehumidifying the passenger compartment at medium and low ambient temperatures, the high-temperature and high-pressure refrigerant flowing out of the compressor 110 flows into the condenser 123 and The condenser 123 releases heat to realize the heating of the passenger compartment. After the heat exchange, the refrigerant medium is divided into two paths, and one path flows into the evaporator 122 through the first branch path 130, and the humidity is lower than that of the air-conditioning box 120 sucked from the passenger compartment. High air for heat exchange. The humid air circulates to the condenser 123 after being condensed and dehumidified on the surface of the evaporator 122, and then heated at the condenser 123 and then blown back to the passenger compartment. Back to the compressor 110; if the dehumidification is under high ambient temperature, the second branch 140 can be closed without circulation, and the evaporator 122 itself can complete the dehumidification without frosting. The purpose of adding the second branch 140 is to divert the refrigerant medium into the evaporator 122 at medium and low ambient temperatures, that is, to control the flow of the refrigerant medium flowing into the evaporator 122, so as to control the heat exchange of the evaporator 122 and dehumidify the thermal management system The mode can cover high, medium and low temperature, broadening the dehumidification application temperature range of the new energy thermal management system. By controlling the opening of the first throttle 150, the flow rate of the refrigerant in the first branch 130 and the surface temperature of the evaporator 122 can be adjusted. The larger the opening of the first throttle 150, the higher the surface temperature of the evaporator 122. If the opening degree of the first throttling member 150 is fully opened and the surface temperature of the evaporator 122 is still lower than 0°C, the second branch circuit 140 needs to be opened to allow a part of the refrigerant to flow into the second branch circuit 140 to regulate the flow into the evaporator 122 The flow rate of the refrigerant medium and the surface temperature of the evaporator 122 keep the surface temperature of the evaporator 122 at an appropriate temperature, and the humid air condenses and dehumidifies on the surface of the evaporator 122, which realizes the dehumidification of the passenger compartment, but does not form frost on the surface of the evaporator 122 freeze.
通过设置第二支路140,可以实现第一支路130中制冷介质流量和蒸发器122表面温度的灵活调节,同时不会对制冷介质回路中制冷介质的流动产生影响,保证汽车热管理系统10整体的稳定运行。By setting the second branch 140, the flexible adjustment of the refrigerant flow rate in the first branch 130 and the surface temperature of the evaporator 122 can be realized without affecting the flow of the refrigerant in the refrigerant circuit, ensuring that the automobile thermal management system 10 Overall stable operation.
为了对冷凝器123中流出的制冷介质温度进行更有效的调节,制冷介质回路还包括第一换热器160与第二节流件170,第二节流件170设在冷凝器123的出口与第一换热器160的进口之间,第一换热器160的出口连通于第一支路130及第二支路140。在冷凝器123与第一支路之间设置第一换热器160与第二节流件170,可以通过调节第二节流件170的开度和/或开关第一换热器160,对冷凝器123流出的制冷介质温度进行多次调节,以使进入蒸发器122的制冷介质的温度更好地满足不同除湿量的需求。In order to regulate the temperature of the refrigerant medium flowing out of the condenser 123 more effectively, the refrigerant medium circuit further includes a first heat exchanger 160 and a second throttling member 170, and the second throttling member 170 is arranged between the outlet of the condenser 123 and the Between the inlets of the first heat exchanger 160 , the outlet of the first heat exchanger 160 communicates with the first branch 130 and the second branch 140 . The first heat exchanger 160 and the second throttling member 170 are arranged between the condenser 123 and the first branch. By adjusting the opening of the second throttling member 170 and/or switching the first heat exchanger 160, the The temperature of the refrigerant medium flowing out of the condenser 123 is adjusted several times, so that the temperature of the refrigerant medium entering the evaporator 122 can better meet the requirements of different dehumidification amounts.
本实施例中的汽车热管理系统10除了具有制热模式和除湿模式外,还具有其他多种模式,如电池240强制冷却模式、余热回收模式等,在这些模式下,需要制冷介质与冷却介质进行换热。从而第二支路140上设有第二换热器300,第二换热器300可选板式换热器,流程不限。第二换热器300包括相互隔离的第一通道310与第二通道320,冷凝器123的出口与压缩机110的进口分别连通于第一通道310的两端,第二通道320连通于冷却介质回路。即,制冷介质在第一通道310中流动,冷却介质在第二通道320中流动,以实现制冷介质与冷却介质的换热,可选制冷介质与冷却介质逆向流动,以增大换热面积,延长换热时间,提升换热效果。第一通道310的进口前设有第三节流件180,根据制冷介质在第一通道310中的换热需求调节第三节流件180的开度。In addition to the heating mode and the dehumidification mode, the automobile thermal management system 10 in this embodiment also has other modes, such as the forced cooling mode of the battery 240, the waste heat recovery mode, etc. Perform heat exchange. Therefore, a second heat exchanger 300 is provided on the second branch 140, and the second heat exchanger 300 may be a plate heat exchanger, and the process flow is not limited. The second heat exchanger 300 includes a first channel 310 and a second channel 320 isolated from each other, the outlet of the condenser 123 and the inlet of the compressor 110 are respectively connected to both ends of the first channel 310, and the second channel 320 is connected to the cooling medium circuit. That is, the cooling medium flows in the first channel 310, and the cooling medium flows in the second channel 320 to realize heat exchange between the cooling medium and the cooling medium. Optionally, the cooling medium and the cooling medium flow in reverse to increase the heat exchange area. Extend the heat exchange time and improve the heat exchange effect. A third throttling member 180 is provided in front of the inlet of the first channel 310 , and the opening degree of the third throttling member 180 is adjusted according to the heat exchange requirement of the refrigerant in the first channel 310 .
为了防止液态制冷介质进入压缩机110中而损害压缩机110,本实施例中压缩机110的进口前设有气液分离器190,气液分离器190结构可以为套管式,也可为U型管式,结构不限。气液分离器190的进口连通于蒸发器122的出口及第一通道310,即由蒸发器122和/或第一通道310流出的制冷介质流入气液分离器190中,经气液分离后,气相制冷介质 流回压缩机110中,液相制冷介质则被回收储存在气分罐中。压缩机110的进口处与出口处分别设有第一温度压力传感器111及第二温度压力传感器112,以实时监测压缩机110的进口及出口处的制冷介质的过热度。In order to prevent the liquid refrigerant medium from entering the compressor 110 and damaging the compressor 110, a gas-liquid separator 190 is provided before the inlet of the compressor 110 in this embodiment, and the structure of the gas-liquid separator 190 can be a casing type or a U Tube type, structure is not limited. The inlet of the gas-liquid separator 190 is connected to the outlet of the evaporator 122 and the first channel 310, that is, the refrigerant flowing out of the evaporator 122 and/or the first channel 310 flows into the gas-liquid separator 190, and after gas-liquid separation, The gas-phase refrigerant flows back into the compressor 110, and the liquid-phase refrigerant is recovered and stored in the gas separation tank. The inlet and outlet of the compressor 110 are provided with a first temperature and pressure sensor 111 and a second temperature and pressure sensor 112 respectively to monitor the superheat of the refrigerant medium at the inlet and outlet of the compressor 110 in real time.
为了更精确的控制第一节流件150、第二节流件170及第三节流件180的开度,以对制冷介质的温度进行更有效的调节,制冷介质回路还设有第一温度传感器1231与第二温度传感器161。第一温度传感器1231设在冷凝器123的出口处,以实时监测冷凝器123的出口处制冷介质的温度,第二温度传感器161设在第一换热器160的出口处,以实时监测第一换热器160的出口处制冷介质的温度。In order to more precisely control the openings of the first throttling piece 150, the second throttling piece 170 and the third throttling piece 180 to more effectively adjust the temperature of the refrigerant medium, the refrigerant medium circuit is also provided with a first temperature The sensor 1231 and the second temperature sensor 161 . The first temperature sensor 1231 is arranged at the outlet of the condenser 123 to monitor the temperature of the refrigerant medium at the outlet of the condenser 123 in real time, and the second temperature sensor 161 is arranged at the outlet of the first heat exchanger 160 to monitor the temperature of the first heat exchanger 160 in real time. The temperature of the refrigerant medium at the outlet of the heat exchanger 160.
如图3所示,制冷介质回路还包括第四节流件113,第四节流件113的一端连接于压缩机110的出口,另一端连接于压缩机110的进口。具体的,第四节流件113的一端连接于压缩机110的出口,另一端连接于气液分离器190的进口。在较低温环境下,新能源汽车20在冷启动且乘员舱需求制热时,通过将压缩机110出口处的气相制冷介质引流至气液分离器190的进口处,以增加吸气密度和效率,进而提高整车热管理的热泵能力。As shown in FIG. 3 , the refrigerant medium circuit further includes a fourth throttling member 113 , one end of the fourth throttling member 113 is connected to the outlet of the compressor 110 , and the other end is connected to the inlet of the compressor 110 . Specifically, one end of the fourth throttling member 113 is connected to the outlet of the compressor 110 , and the other end is connected to the inlet of the gas-liquid separator 190 . In a relatively low temperature environment, when the new energy vehicle 20 starts cold and the passenger compartment needs heating, the gas-phase refrigerant medium at the outlet of the compressor 110 is diverted to the inlet of the gas-liquid separator 190 to increase the suction density and efficiency , and then improve the heat pump capacity of the vehicle thermal management.
本实施例中的汽车热管理系统10还包括制冷模式、电池240强制冷却模式等,在这些模式下,制冷介质流经冷凝器123时无需制热,冷凝器123作为管道使用,但制冷介质在流经冷凝器123时,即使空调箱120中鼓风机121吸入的空气不与制冷介质发生热交换,制冷介质也会在冷凝器123中由于热辐射而造成部分热量损失,进而造成热管理系统制冷性能下降。为了减少制冷介质在冷凝器123处的热量损失,提升制冷性能,参照图2,根据本实施例的一个实施例,制冷介质回路还包括第一开关阀400与第二开关阀500,第一开关阀400的一端连接于压缩机110的出口及第二开关阀500,另一端连接于第一换热器160的进口及冷凝器123的出口,第二开关阀500的一端连接于压缩机110的出口及第一开关阀400,另一端连接于冷凝器123的进口。从而系统不需要制热时,可以关闭第二开关阀500,打开第一开关阀400,使压缩机110流出的高温高压的制冷介质不流经空调箱120内的冷凝器123,直接流经第一开关阀400流向第二节流件170和第一换热器160,避免了部分热量的散失。系统需要制热时,可以关闭第一开关阀400,打开第二开关阀500,使压缩机110中流出的制冷介质流经冷凝器123后再流向第一换热器160。The automobile thermal management system 10 in this embodiment also includes cooling mode, battery 240 forced cooling mode, etc., in these modes, when the cooling medium flows through the condenser 123 without heating, the condenser 123 is used as a pipeline, but the cooling medium is When flowing through the condenser 123, even if the air inhaled by the blower 121 in the air-conditioning box 120 does not exchange heat with the cooling medium, the cooling medium will cause some heat loss in the condenser 123 due to heat radiation, which in turn will affect the cooling performance of the thermal management system. decline. In order to reduce the heat loss of the refrigerant medium at the condenser 123 and improve the refrigeration performance, referring to FIG. One end of the valve 400 is connected to the outlet of the compressor 110 and the second on-off valve 500, the other end is connected to the inlet of the first heat exchanger 160 and the outlet of the condenser 123, and one end of the second on-off valve 500 is connected to the outlet of the compressor 110. The outlet and the first switch valve 400 are connected to the inlet of the condenser 123 at the other end. Therefore, when the system does not need heating, the second on-off valve 500 can be closed, and the first on-off valve 400 can be opened, so that the high-temperature and high-pressure refrigerant flowing out of the compressor 110 does not flow through the condenser 123 in the air-conditioning box 120, but directly flows through the second on-off valve. An on-off valve 400 flows to the second throttling member 170 and the first heat exchanger 160 to avoid the loss of part of the heat. When the system needs heating, the first on-off valve 400 can be closed, and the second on-off valve 500 can be opened, so that the refrigerant flowing out of the compressor 110 flows through the condenser 123 and then flows to the first heat exchanger 160 .
为了满足乘员舱内不同乘客的温度需求,提升用户的使用体验感,本实施例中的汽车热管理系统10可以实现制热双温区和制冷双温区,空调箱120内设有温度调节风门124,通过控制电机旋转角度调节温度调节风门124,在空调箱120中调节空气是否流过冷凝器123,以及流过冷凝器123的风量,进行主驾驶和副驾驶通风流道出风温度的控制,进而实现主驾驶室和副驾驶室的制冷或制热双温区模式。In order to meet the temperature requirements of different passengers in the passenger compartment and improve the user experience, the automotive thermal management system 10 in this embodiment can realize dual heating and cooling zones, and the air conditioning box 120 is provided with a temperature adjustment damper 124, by controlling the rotation angle of the motor to adjust the temperature adjustment damper 124, adjust whether the air flows through the condenser 123 in the air conditioning box 120, and the air volume flowing through the condenser 123, and control the outlet air temperature of the ventilation channel of the main driver and the passenger driver , and then realize the cooling or heating dual temperature zone mode of the main cab and the passenger cab.
本实施例中的第一节流件150、第二节流件170、第三节流件180、第四节流件113可以为毛细管或电子膨胀阀,只要起节流和流通作用即可,可选电子膨胀阀。The first throttling piece 150, the second throttling piece 170, the third throttling piece 180, and the fourth throttling piece 113 in this embodiment can be capillary tubes or electronic expansion valves, as long as they play the role of throttling and circulation, Optional electronic expansion valve.
第一温度传感器1231与第二温度传感器161可以为贴壁式,也可为内嵌式,样式不限制。The first temperature sensor 1231 and the second temperature sensor 161 can be wall-mounted or embedded, and the styles are not limited.
本实施例中的节流件、温度传感器、温度压力传感器仅以示例进行说明,若改变数量和改变位置,以及用能起到相同作用的部件替换也属于本申请保护范围。The throttling piece, temperature sensor, and temperature and pressure sensor in this embodiment are only described as examples. Changes in quantity and position, as well as replacement with components that can play the same role also fall within the scope of protection of the present application.
其中,冷却介质回路包括电池240加热回路;电池240加热回路包括第一泵210、电机电控220、第二泵230、电池240及混合管路250,第一泵210的出口与电机电控220的进口连通,第二泵230的进口与电池240的出口连通;Wherein, the cooling medium circuit includes a battery 240 heating circuit; the battery 240 heating circuit includes a first pump 210, a motor electric control 220, a second pump 230, a battery 240 and a mixing pipeline 250, the outlet of the first pump 210 and the motor electric control 220 The inlet of the second pump 230 is communicated with the outlet of the battery 240;
混合管路250的进口与第二泵230的出口及电机电控220的出口连通,混合管路250的出口与电池240的进口及第一泵210的进口连通;冷却介质在电池240加热回路中循环流动以加热电池240。The inlet of the mixing pipeline 250 is connected with the outlet of the second pump 230 and the outlet of the electric motor control 220, and the outlet of the mixing pipeline 250 is connected with the inlet of the battery 240 and the inlet of the first pump 210; the cooling medium is in the heating circuit of the battery 240 The circulating flow heats the battery 240 .
本实施例的汽车热管理系统10中,第一泵210、电机电控220中流动的温度较高的冷却介质与第二泵230、电池240流动的温度较低的冷却介质在混合管路250中混合形成中间温度的混合冷却介质,混合冷却介质从混合管路250中流出后,分为两路,一路流入第一泵210与电机电控220中,用于冷却电机电控220,另一路流入第二泵230、电池240中,用于加热电池240,从而电池240加热回路中电机电控220与电池240的连通,通过冷却介质的循环流动,利用电机电控220的余热对电池240加热,实现电池240利用电机电控220余热加热模式,对电机电控220的余热进行有效地回收和再利用,避免能量的浪费。且通过一个回路同时实现了对电机电控220的冷却与电池240的加热,简化了热管理系统结构,降低成本。In the automobile thermal management system 10 of this embodiment, the cooling medium with a higher temperature flowing in the first pump 210 and the electric motor controller 220 and the cooling medium with a lower temperature flowing in the second pump 230 and the battery 240 are in the mixing pipeline 250 Mixed in the medium to form a mixed cooling medium at an intermediate temperature. After the mixed cooling medium flows out of the mixing pipeline 250, it is divided into two paths, one of which flows into the first pump 210 and the electric motor control 220 for cooling the electric motor control 220, and the other path It flows into the second pump 230 and the battery 240 to heat the battery 240, so that the electric motor control 220 in the battery 240 heating circuit communicates with the battery 240, and the battery 240 is heated by the waste heat of the electric motor control 220 through the circulating flow of the cooling medium. , realize the heating mode of the battery 240 using the waste heat of the electric motor control 220, effectively recycle and reuse the waste heat of the electric motor control 220, and avoid energy waste. Moreover, the cooling of the electric motor control 220 and the heating of the battery 240 are realized simultaneously through one circuit, which simplifies the structure of the thermal management system and reduces the cost.
当然,也可以用电加热器直接对电池240进行加热,此时冷却介质回路还包括PTC(positive temperature coefficient)加热器260,PTC加热器260的两端分别连通于电池240的第二泵230的出口与电池240的进口。具体的,PTC加热器260的进口与混合管路250的出口连通,PTC加热器260的出口与电池240连通,PTC加热器260为电池240加热,从而形成电池240利用PTC加热器260加热模式。在电池240温度可以达到最佳温度时,可以关闭PTC加热器260,使其作为管路使用,此时可以形成电池240自循环模式。Of course, the electric heater can also be used to directly heat the battery 240. At this time, the cooling medium circuit also includes a PTC (positive temperature coefficient) heater 260, and the two ends of the PTC heater 260 are respectively connected to the second pump 230 of the battery 240. Export and import of battery 240 . Specifically, the inlet of the PTC heater 260 communicates with the outlet of the mixing pipeline 250 , the outlet of the PTC heater 260 communicates with the battery 240 , and the PTC heater 260 heats the battery 240 , thereby forming a heating mode of the battery 240 using the PTC heater 260 . When the temperature of the battery 240 can reach the optimum temperature, the PTC heater 260 can be turned off to be used as a pipeline, and the battery 240 self-circulation mode can be formed at this time.
当电池240处于自循环模式时,第一泵210、电机电控220中的冷却介质可以自循环,此时,汽车热管理系统10还包括第三换热器270,以用于冷却介质与车舱外气体介质的换热,电机电控220的出口与第一泵210的进口分别连通于第三换热器270的两端。冷却介质在循环过程中将电机电控220的热量带出,并在第三换热器270处与车舱外气体介质换 热,以实现电机电控220自循环模式。When the battery 240 is in the self-circulation mode, the cooling medium in the first pump 210 and the electric motor controller 220 can self-circulate. At this time, the automobile thermal management system 10 also includes a third heat exchanger 270 for the cooling medium For the heat exchange of the gaseous medium outside the cabin, the outlet of the electric motor controller 220 and the inlet of the first pump 210 are respectively connected to the two ends of the third heat exchanger 270 . The cooling medium takes the heat out of the electric motor control 220 during the circulation process, and exchanges heat with the gas medium outside the cabin at the third heat exchanger 270, so as to realize the self-circulation mode of the electric motor control 220.
本实施例中,第一换热器160与第三换热器270并排且分体设置,二者可以共用一个风机280,风机280设置在第一换热器160与第三换热器270旁,节省硬件成本和放置空间。In this embodiment, the first heat exchanger 160 and the third heat exchanger 270 are arranged side by side and separately, and the two may share a fan 280, and the fan 280 is arranged beside the first heat exchanger 160 and the third heat exchanger 270 , saving hardware cost and placement space.
当然,参照图4,在其他实施例中,第一换热器160与第三换热器270也可以集成为一体,且沿竖直方向依次分布,第一换热器160的内部管路与第三换热器270的内部管路并联并相互独立,配合风机280使用,风机280设置在第一换热器160与第三换热器270旁。第一换热器160与第三换热器270一般放置在车头位置,通过上述集成方式,提高了集成度,减小水平空间的占据,合理利用垂直空间,布局更优化。Of course, referring to FIG. 4 , in other embodiments, the first heat exchanger 160 and the third heat exchanger 270 can also be integrated and distributed sequentially along the vertical direction, the internal pipeline of the first heat exchanger 160 and the The internal pipelines of the third heat exchanger 270 are connected in parallel and independent of each other, and used together with the fan 280 , and the fan 280 is arranged beside the first heat exchanger 160 and the third heat exchanger 270 . The first heat exchanger 160 and the third heat exchanger 270 are generally placed at the front of the vehicle. Through the above-mentioned integration method, the degree of integration is improved, the occupation of horizontal space is reduced, the vertical space is rationally used, and the layout is more optimized.
当电机电控220有热量可以进行余热回收时,第一泵210、电机电控220可以与第二通道320连通,具体的,第一泵210的进口与电机电控220的出口连通于第二通道320的两端。冷却介质将电机电控220余热带出,并在第二换热器300处和制冷介质进行换热。When the electric motor control 220 has heat to recover waste heat, the first pump 210 and the electric motor control 220 can communicate with the second channel 320. Specifically, the inlet of the first pump 210 and the outlet of the electric motor control 220 are connected to the second channel 320. both ends of the channel 320 . The cooling medium takes out the excess heat from the electrical control unit 220 of the motor, and exchanges heat with the cooling medium at the second heat exchanger 300 .
若电池240有较多余热的情况下也可进行余热回收,第二泵230、电池240可以与第二通道320连通,具体的,第二泵230的出口与电池240的进口分别连通于第二通道320的两端。冷却介质将电池240余热带出,并在第二换热器300处和制冷介质进行换热。能够实现电池240强制冷却模式。If the battery 240 has a lot of excess heat, waste heat recovery can also be performed. The second pump 230 and the battery 240 can be connected to the second channel 320. Specifically, the outlet of the second pump 230 and the inlet of the battery 240 are respectively connected to the second channel 320. both ends of the channel 320 . The cooling medium takes out the excess heat from the battery 240 and exchanges heat with the cooling medium at the second heat exchanger 300 . A battery 240 forced cooling mode can be implemented.
当然,在其他实施例中,第一泵210、电机电控220、第二泵230、电池240也可以同时与第二通道320连通,对电机电控220与电池240的余热进行同时回收利用。Of course, in other embodiments, the first pump 210 , the electric motor controller 220 , the second pump 230 , and the battery 240 can also communicate with the second channel 320 at the same time, so as to recycle the waste heat of the electric motor controller 220 and the battery 240 at the same time.
为了实现多种模式和功能的快速转换和调整,优化布局,汽车热管理系统10还包括五通阀600,五通阀600包括第一接口610、第二接口620、第三接口630、第四接口640和第五接口650,第一接口610连通于电机电控220的出口,第二接口620连通于第二泵230的出口,第三接口630连通于混合管路250,第四接口640连通于第二换热器300中第二通道320的进口,第五接口650连通于第三换热器270的进口。通过五通阀600各个接口之间的快速转换,实现不同模式的调整,从而提高了汽车热管理系统10的集成度,简化了管路,优化系统整体结构。五通阀600的接口处可以带有接头,单独使用,也可以与路线中的歧管配合使用。In order to realize quick conversion and adjustment of various modes and functions, and optimize the layout, the automotive thermal management system 10 also includes a five-way valve 600, which includes a first interface 610, a second interface 620, a third interface 630, a fourth The interface 640 and the fifth interface 650, the first interface 610 communicates with the outlet of the motor electric control 220, the second interface 620 communicates with the outlet of the second pump 230, the third interface 630 communicates with the mixing pipeline 250, and the fourth interface 640 communicates with At the inlet of the second channel 320 in the second heat exchanger 300 , the fifth interface 650 is connected to the inlet of the third heat exchanger 270 . The adjustment of different modes can be realized through the rapid switching between the interfaces of the five-way valve 600 , thereby improving the integration degree of the automobile thermal management system 10 , simplifying pipelines, and optimizing the overall structure of the system. The interface of the five-way valve 600 can have joints and can be used alone or in conjunction with a manifold in the route.
冷却介质回路还包括第一三通管700、第二三通管800、四通管900与水壶290,水壶290用于为冷却介质回路补充冷却介质和排除空气。第一三通管700的第一接口与混合管路250连通,第一三通管700的第二接口与PTC加热器260的进口连通,第一三通管700的第三接口与第二三通管800的第二接口连通,第二三通管800的第一接口与四通管900的第四接口连通,第二三通管800的第三接口与第二通道320连通,四通管900的第一接 口与水壶290连通,四通管900的第二接口与第三换热器270的出口连通,四通管900的第三接口与第一泵210的进口连通。通过第一三通管700、第二三通管800与四通管900的设置,进一步提高了汽车热管理系统10的集成度,简化了管路,优化系统整体结构。The cooling medium circuit also includes a first three-way pipe 700 , a second three-way pipe 800 , a four-way pipe 900 and a kettle 290 . The kettle 290 is used for supplementing cooling medium and removing air for the cooling medium circuit. The first interface of the first three-way pipe 700 communicates with the mixing pipeline 250, the second interface of the first three-way pipe 700 communicates with the inlet of the PTC heater 260, and the third interface of the first three-way pipe 700 communicates with the second three-way pipe 700. The second port of the through pipe 800 is connected, the first port of the second three-way pipe 800 is connected with the fourth port of the four-way pipe 900, the third port of the second three-way pipe 800 is connected with the second channel 320, and the four-way pipe The first port of 900 communicates with the kettle 290 , the second port of the four-way pipe 900 communicates with the outlet of the third heat exchanger 270 , and the third port of the four-way pipe 900 communicates with the inlet of the first pump 210 . Through the arrangement of the first three-way pipe 700 , the second three-way pipe 800 and the four-way pipe 900 , the integration degree of the automobile thermal management system 10 is further improved, the pipeline is simplified, and the overall structure of the system is optimized.
下面,对本申请实施例所提供的汽车热管理系统10及新能源汽车20的几种运行模式进行举例:Below, several operating modes of the automobile thermal management system 10 and the new energy automobile 20 provided in the embodiment of the present application are given as examples:
模式一:制冷模式+电池240自循环模式Mode 1: cooling mode + battery 240 self-circulation mode
在高环境温度的工况下,整车热管理系统对乘员舱进行制冷。制冷模式运行时,空调箱120中鼓风机121打开,温度调节风门124关闭,制冷介质循环回路中,高温高压的制冷介质从压缩机110流出后流入冷凝器123,由于温度调节风门124关闭,制冷介质在冷凝器123中不换热流出并进入第二节流件170和第一换热器160,第二节流件170全开,此时第一换热器160冷凝放热,制冷介质从第一换热器160流出后流至第一节流件150,在第一节流件150处节流后进入空调箱120内的蒸发器122,制冷介质在蒸发器122处蒸发吸热后再经过气液分离器190回流至压缩机110。冷却介质循环回路中,冷却介质分为两部分循环,一部分冷却介质从第二泵230流出后从五通阀600的第二接口620进入五通阀600,五通阀600内部流向为第二接口620→第三接口630;从五通阀600的第三接口630流出后经过第一三通管700经过PTC加热器260进入电池240内部流道,从电池240内部流道中流出并进入第二泵230入口,实现电池240的自循环均温。另一部分冷却介质从第一泵210流出后进入电机电控220,在电机电控220处吸热后再从五通阀600的第一接口610进入五通阀600,五通阀600内部流向为第一接口610→第五接口650;然后这一路冷却介质从五通阀600的第五接口650再流向第三换热器270,冷却介质在第三换热器270处散热后流向四通管900的第二接口,再由四通管900的第三接口流进第一泵210,形成一个电机电控220散热的循环。Under high ambient temperature conditions, the vehicle thermal management system cools the passenger compartment. When the cooling mode is running, the blower 121 in the air-conditioning box 120 is turned on, and the temperature regulating damper 124 is closed. In the condenser 123, no heat exchange flows out and enters the second throttling element 170 and the first heat exchanger 160. The second throttling element 170 is fully opened. At this time, the first heat exchanger 160 condenses and releases heat, and the refrigerant flows from the second throttling element. A heat exchanger 160 flows out to the first throttling part 150, and then enters the evaporator 122 in the air conditioning box 120 after throttling at the first throttling part 150. The refrigerant evaporates and absorbs heat at the evaporator 122 and then passes through The gas-liquid separator 190 returns to the compressor 110 . In the cooling medium circulation loop, the cooling medium is divided into two parts to circulate, and a part of the cooling medium flows out from the second pump 230 and then enters the five-way valve 600 from the second port 620 of the five-way valve 600, and the internal flow direction of the five-way valve 600 is the second port 620 → third interface 630; after flowing out from the third interface 630 of the five-way valve 600, it passes through the first three-way pipe 700, passes through the PTC heater 260, enters the internal flow channel of the battery 240, flows out from the internal flow channel of the battery 240, and enters the second pump 230 inlet to realize the self-circulation temperature uniformity of the battery 240 . The other part of the cooling medium flows out from the first pump 210 and enters the motor electronic control 220. After absorbing heat at the motor electronic control 220, it enters the five-way valve 600 from the first interface 610 of the five-way valve 600. The internal flow direction of the five-way valve 600 is The first interface 610→the fifth interface 650; then the cooling medium flows from the fifth interface 650 of the five-way valve 600 to the third heat exchanger 270, and the cooling medium flows to the four-way pipe after dissipating heat at the third heat exchanger 270 The second port of 900 flows into the first pump 210 through the third port of the four-way pipe 900 to form a circulation of heat dissipation of the motor electronic control 220 .
模式二:制冷模式+电池240强制冷却模式Mode 2: cooling mode + battery 240 forced cooling mode
在此制冷模式下,电池240发热量较大,有强制冷却需求,制冷介质循环回路中,制冷介质从第一换热器160处冷凝放热后流出会分支两路,一路流入第一节流件150,制冷介质在第一节流件150处节流后进入空调箱120内的蒸发器122,在蒸发器122处蒸发吸热;另一路流入第三节流件180,制冷介质在第三节流件180处节流后进入第二换热器300,在第二换热器300处蒸发吸热后与流出蒸发器122的制冷介质在气液分离器190进口前汇合一起流至气液分离器190和压缩机110。冷却介质循环回路中,冷却介质分为两部分循环,一部分冷却介质从第二泵230流出后从五通阀600的第二接口620进入五通阀600,五通阀600内部流向为第二接口620→第四接口640;从五通阀600的第四接口640流出 后流经第二换热器300的第二通道320、第二三通管800的第三接口及第二接口、第一三通管700的第三接口及第二接口,再经过PTC加热器260进入电池240内部流道,实现电池240的强制冷却。另一部分冷却介质从第一泵210流出后进入电机电控220,与上述过程一致,在此不再一一赘述。In this cooling mode, the battery 240 generates a large amount of heat, and there is a demand for forced cooling. In the cooling medium circulation circuit, the cooling medium flows out from the first heat exchanger 160 after condensing and dissipating heat. Part 150, the refrigerant medium enters the evaporator 122 in the air conditioning box 120 after throttling at the first throttle part 150, and evaporates and absorbs heat at the evaporator 122; the other way flows into the third throttling part 180, and the refrigerant medium enters the third throttling part The throttling member 180 enters the second heat exchanger 300 after throttling, and after evaporating and absorbing heat at the second heat exchanger 300, it merges with the refrigerant flowing out of the evaporator 122 before the inlet of the gas-liquid separator 190 and flows to the gas-liquid separator 190 and compressor 110 . In the cooling medium circulation loop, the cooling medium is divided into two parts to circulate, and a part of the cooling medium flows out from the second pump 230 and then enters the five-way valve 600 from the second port 620 of the five-way valve 600, and the internal flow direction of the five-way valve 600 is the second port 620 → fourth port 640; after flowing out from the fourth port 640 of the five-way valve 600, it flows through the second channel 320 of the second heat exchanger 300, the third port and the second port of the second three-way pipe 800, the first The third interface and the second interface of the three-way pipe 700 enter the internal flow channel of the battery 240 through the PTC heater 260 to realize forced cooling of the battery 240 . The other part of the cooling medium flows out from the first pump 210 and then enters the electric motor controller 220 , which is consistent with the above process and will not be repeated here.
模式三:制热模式+电池240自循环模式Mode 3: heating mode + battery 240 self-circulation mode
在低温环境下,新能源汽车20有制热需求时,制冷介质循环回路中,空调箱120中鼓风机121打开,温度调节风门124打开,高温高压的制冷介质从压缩机110流出后进入空调箱120内的冷凝器123,在冷凝器123处放热后流至第二节流件170,制冷介质在第二节流件170处节流,节流后的制冷介质经过第一换热器160吸热后流至第三节流件180,第三节流件180全开不节流,最后再依次经过第二换热器300和气液分离器190回流压缩机110,此时第二换热器300相当于管路,不与冷却介质进行热交换。冷却介质循环回路中,冷却介质分两部分循环,一部分冷却介质从第二泵230流出后从五通阀600的第二接口620进入五通阀600,五通阀600内部流向为第二接口620→第三接口630;从五通阀600的第三接口630流出后经过第一三通管700,从第一三通管700的第二接口经过PTC加热器260进入电池240内部流道,从电池240内部流道中流出并进入第二泵230入口,实现电池240自循环均温。另一部分冷却介质从第一泵210流出后进入电机电控220后从五通阀600的第一接口610进入五通阀600,五通阀600内部流向为第一接口610→第五接口650;然后这一路冷却介质在五通阀600的第五接口650再流向第三换热器270,冷却介质在第三换热器270处吸收环境热量后流向四通管900的第二接口,再由四通管900的第三接口流进第一泵210。In a low temperature environment, when the new energy vehicle 20 has a heating demand, in the cooling medium circulation circuit, the blower 121 in the air conditioning box 120 is turned on, the temperature regulating damper 124 is opened, and the high temperature and high pressure cooling medium flows out from the compressor 110 and then enters the air conditioning box 120 The condenser 123 inside the condenser 123 flows to the second throttling part 170 after releasing heat at the condenser 123. After the heat flows to the third throttling piece 180, the third throttling piece 180 is fully opened without throttling, and finally passes through the second heat exchanger 300 and the gas-liquid separator 190 to return to the compressor 110. At this time, the second heat exchanger 300 is equivalent to a pipeline, which does not exchange heat with the cooling medium. In the cooling medium circulation circuit, the cooling medium circulates in two parts, and a part of the cooling medium flows out from the second pump 230 and then enters the five-way valve 600 from the second port 620 of the five-way valve 600, and the internal flow direction of the five-way valve 600 is the second port 620 → the third interface 630; after flowing out from the third interface 630 of the five-way valve 600, it passes through the first three-way pipe 700, and from the second interface of the first three-way pipe 700, through the PTC heater 260, enters the internal flow channel of the battery 240, from The battery 240 flows out of the internal flow channel and enters the inlet of the second pump 230 to realize self-circulation temperature uniformity of the battery 240 . The other part of the cooling medium flows out from the first pump 210 and enters the motor electric control 220, then enters the five-way valve 600 from the first port 610 of the five-way valve 600, and the internal flow direction of the five-way valve 600 is the first port 610→the fifth port 650; Then the cooling medium flows to the third heat exchanger 270 at the fifth interface 650 of the five-way valve 600, and the cooling medium flows to the second interface of the four-way pipe 900 after absorbing ambient heat at the third heat exchanger 270, and then flows to the second interface of the four-way pipe 900. The third port of the four-way pipe 900 flows into the first pump 210 .
模式四:制热模式+余热回收模式Mode 4: heating mode + waste heat recovery mode
新能源汽车20在制热工况下电机电控220有热量可以进行余热回收时。制冷介质循环回路中,空调箱120中鼓风机121打开,温度调节风门124打开,高温高压的制冷介质从压缩机110流出后流至空调箱120内的冷凝器123,在冷凝器123处放热后流至第二节流件170,在第二节流件170处节流后依次经过第一换热器160,制冷介质吸热后流至第三节流件180,第三节流件180节流,但开度偏大,从第三节流件180流出的制冷介质在第二换热器300处继续吸热,然后再经过气液分离器190流回压缩机110。冷却介质循环回路中,冷却介质分为两部分循环,一路冷却介质从第二泵230流出后从五通阀600的第二接口620进入五通阀600,五通阀600内部流向为第二接口620→第三接口630;从五通阀600的第三接口630流出后经过第一三通管700的第一接口,从第一三通管700的第二接口经过PTC加热器260进入电池240内部流道,从电池240内部流道流出最后再流至第 二泵230,实现电池240的自循环匀温,若电池240也有较多余热的情况下也可切换五通阀600的内部流向参加到余热回收模式中,五通阀600内部流向由第二接口620→第三接口630变为第二接口620→第四接口640。另一路冷却介质从第一泵210流出后进入电机电控220吸热后从五通阀600的第一接口610进入五通阀600,五通阀600内部流向为第一接口610→第四接口640,从五通阀600的第四接口640流出后流至第二换热器300的第二通道320,在第二换热器300处放热后再依次经过第二三通管800的第三接口及第一接口、四通管900的第四接口及第三接口后回流至第一泵210。When the new energy vehicle 20 is under the heating condition, the electric motor controller 220 has heat that can be used for waste heat recovery. In the refrigeration medium circulation circuit, the air blower 121 in the air conditioning box 120 is turned on, the temperature regulating damper 124 is opened, and the high temperature and high pressure refrigeration medium flows out from the compressor 110 and then flows to the condenser 123 in the air conditioning box 120, where the condenser 123 releases heat Flow to the second throttling piece 170, pass through the first heat exchanger 160 in sequence after throttling at the second throttling piece 170, and flow to the third throttling piece 180 after the refrigerant absorbs heat, and the third throttling piece 180 However, the opening degree is relatively large, and the refrigerant medium flowing out of the third throttling member 180 continues to absorb heat at the second heat exchanger 300 , and then flows back to the compressor 110 through the gas-liquid separator 190 . In the cooling medium circulation circuit, the cooling medium is divided into two parts to circulate, and one cooling medium flows out from the second pump 230 and then enters the five-way valve 600 from the second port 620 of the five-way valve 600, and the internal flow direction of the five-way valve 600 is the second port 620 → third port 630; after flowing out from the third port 630 of the five-way valve 600, it passes through the first port of the first three-way pipe 700, and enters the battery 240 from the second port of the first three-way pipe 700 through the PTC heater 260 The internal flow channel flows out from the internal flow channel of the battery 240 and finally flows to the second pump 230 to realize the self-circulation and uniform temperature of the battery 240. If the battery 240 also has a lot of excess heat, the internal flow direction of the five-way valve 600 can also be switched to participate In the waste heat recovery mode, the internal flow direction of the five-way valve 600 changes from the second port 620 → the third port 630 to the second port 620 → the fourth port 640 . The other cooling medium flows out from the first pump 210 and enters the motor electric control 220 to absorb heat, then enters the five-way valve 600 from the first port 610 of the five-way valve 600, and the internal flow direction of the five-way valve 600 is the first port 610 → the fourth port 640, flows out from the fourth port 640 of the five-way valve 600 and then flows to the second channel 320 of the second heat exchanger 300, and then passes through the second channel 320 of the second three-way pipe 800 after releasing heat at the second heat exchanger 300 The three ports and the first port, the fourth port and the third port of the four-way pipe 900 return to the first pump 210 .
模式五:除湿模式Mode 5: Dehumidification mode
乘员舱内湿度过高时,汽车热管理系统10运行除湿模式。系统除湿模式运行时,在制冷介质循环回路中,空调箱120中鼓风机121打开,高温高压的制冷介质从压缩机110流出后进入空调箱120内的冷凝器123,制冷介质在冷凝器123处放热,在冷凝器123处放热后流至第二节流件170,制冷介质在第二节流件170处节流,节流后的制冷介质经过第一换热器160,在第一换热器160处换热,具体在第一换热器160处是吸热和放热则需根据环境温度和逻辑控制第二节流件170阀的开度决定,从第一换热器160流出后至第一支路130的第一节流件150,制冷介质在第一节流件150处节流后进入蒸发器122,制冷介质在蒸发器122处蒸发吸热,最后再经过气液分离器190回流压缩机110。若流经蒸发器122处的制冷介质温度较低时容易造成蒸发器122表面结霜,这时可结合第二支路140除湿,第一支路130结合第二支路140除湿工作原理在前面已经详细说明,在此不再赘述。冷却介质循环回路中,除湿工况下是要将冷却介质控制在合适的温度,不触发电池240冷却的情况下,满足乘员舱的制冷制热请求。一般情况下,电池240不需要强制冷却,可选择自循环或与电机电控220循环冷却。以电池240自循环为例,冷却介质分为两部分循环,一路冷却介质从第二泵230流出后从五通阀600的第二接口620进入五通阀600,五通阀600内部流向为第二接口620→第三接口630;从五通阀600的第三接口630流出后经过第一三通管700,PTC加热器260进入电池240内部流道,从电池240内部流道内流出并进入第二泵230,实现电池240的自循环均温。另一路冷却介质从第一泵210流出后进入电机电控220吸热后从五通阀600的第一接口610进入五通阀600,五通阀600内部流向为第一接口610→第五接口650,从五通阀600的第五接口650流出后流至第三换热器270,再依次经过四通管900的第二接口及第三接口回流至第一泵210。When the humidity in the passenger compartment is too high, the automotive thermal management system 10 operates in a dehumidification mode. When the system is running in dehumidification mode, in the cooling medium circulation circuit, the air blower 121 in the air conditioning box 120 is turned on, the high temperature and high pressure cooling medium flows out from the compressor 110 and enters the condenser 123 in the air conditioning box 120, and the cooling medium is placed in the condenser 123. The heat is released at the condenser 123 and then flows to the second throttling part 170. The refrigerant medium is throttled at the second throttling part 170. The heat exchange at the heat exchanger 160, specifically the heat absorption and heat release at the first heat exchanger 160 needs to be determined according to the ambient temperature and the logic control of the opening of the second throttling member 170 valve, and the flow out of the first heat exchanger 160 Then to the first throttling part 150 of the first branch 130, the refrigerant medium enters the evaporator 122 after throttling at the first throttling part 150, the refrigerant evaporates and absorbs heat at the evaporator 122, and finally undergoes gas-liquid separation The device 190 returns to the compressor 110. If the temperature of the refrigerant medium flowing through the evaporator 122 is low, it is easy to cause frost on the surface of the evaporator 122. At this time, it can be combined with the second branch 140 for dehumidification. The working principle of the first branch 130 combined with the second branch 140 is described above. It has already been described in detail, and will not be repeated here. In the cooling medium circulation loop, under the dehumidification condition, the cooling medium should be controlled at an appropriate temperature to meet the cooling and heating requirements of the passenger compartment without triggering the cooling of the battery 240 . Generally, the battery 240 does not need forced cooling, and it can be cooled by self-circulation or circulation with the electric motor control 220 . Taking the self-circulation of the battery 240 as an example, the cooling medium is divided into two parts for circulation. One cooling medium flows out from the second pump 230 and enters the five-way valve 600 from the second interface 620 of the five-way valve 600. The internal flow direction of the five-way valve 600 is the first Second interface 620 → third interface 630; after flowing out from the third interface 630 of the five-way valve 600, it passes through the first three-way pipe 700, and the PTC heater 260 enters the internal flow channel of the battery 240, flows out from the internal flow channel of the battery 240 and enters the first three-way pipe 700. The second pump 230 realizes self-circulation temperature uniformity of the battery 240 . The other cooling medium flows out from the first pump 210 and enters the motor electric control 220 to absorb heat, then enters the five-way valve 600 from the first port 610 of the five-way valve 600, and the internal flow direction of the five-way valve 600 is the first port 610→the fifth port 650 , flows out from the fifth port 650 of the five-way valve 600 to the third heat exchanger 270 , and then flows back to the first pump 210 through the second port and the third port of the four-way pipe 900 in sequence.
模式六:电池240强制冷却模式Mode 6: battery 240 forced cooling mode
当乘员舱无制冷需求,电池240发热量较大,有强制冷却需求时,制冷介质循环回路中,空调箱120中鼓风机121关闭,高温高压的制冷介质从压缩机110流出后流入冷凝器 123,由于鼓风机121关闭,制冷介质在冷凝器123中不换热流出并进入第二节流件170和第一换热器160,第二节流件170全开,此时制冷介质在第一换热器160中冷凝放热,制冷介质从第一换热器160流出后流至第三节流件180,在第三节流件180处节流后进入第二换热器300,制冷介质在第二换热器300处蒸发吸热后再经过气液分离器190回流至压缩机110。冷却介质循环回路中,冷却介质分为两部分循环,一部分冷却介质从第二泵230流出后从五通阀600的第二接口620进入五通阀600,五通阀600内部流向为第二接口620→第四接口640;从五通阀600的第四接口640流出后经过第二通道320、第二三通管800、第一三通管700及PTC加热器260进入电池240内部流道,从电池240内部流道中流出并进入第二泵230入口,实现电池240的强制冷却。另一部分冷却介质从第一泵210流出后进入电机电控220吸热后从五通阀600的第一接口610进入五通阀600,五通阀600内部流向为第一接口610→第五接口650;然后这一路冷却介质在五通阀600的第五接口650再流向第三换热器270,冷却介质在第三换热器270处散热后,再依次经过四通管900的第二接口及第三接口回流至第一泵210,形成一个电机电控220散热的循环。When there is no cooling demand for the passenger compartment, the battery 240 generates a large amount of heat, and there is a demand for forced cooling, the blower 121 in the air-conditioning box 120 is turned off in the cooling medium circulation circuit, and the high-temperature and high-pressure cooling medium flows out of the compressor 110 and then flows into the condenser 123. Since the blower 121 is closed, the refrigerant flows out of the condenser 123 without exchanging heat and enters the second throttling member 170 and the first heat exchanger 160, and the second throttling member 170 is fully opened. The heat is condensed in the heat exchanger 160, and the refrigerant medium flows out from the first heat exchanger 160 to the third throttling member 180, and enters the second heat exchanger 300 after throttling at the third throttling member 180. The second heat exchanger 300 evaporates and absorbs heat, and then flows back to the compressor 110 through the gas-liquid separator 190 . In the cooling medium circulation loop, the cooling medium is divided into two parts to circulate, and a part of the cooling medium flows out from the second pump 230 and then enters the five-way valve 600 from the second port 620 of the five-way valve 600, and the internal flow direction of the five-way valve 600 is the second port 620 → the fourth interface 640; after flowing out from the fourth interface 640 of the five-way valve 600, it passes through the second channel 320, the second three-way pipe 800, the first three-way pipe 700 and the PTC heater 260 and enters the internal flow channel of the battery 240, It flows out from the flow channel inside the battery 240 and enters the inlet of the second pump 230 to realize forced cooling of the battery 240 . The other part of the cooling medium flows out from the first pump 210 and enters the motor electric control 220 to absorb heat, then enters the five-way valve 600 from the first port 610 of the five-way valve 600, and the internal flow direction of the five-way valve 600 is the first port 610 → the fifth port 650; then the cooling medium flows to the third heat exchanger 270 at the fifth interface 650 of the five-way valve 600, and after the cooling medium dissipates heat at the third heat exchanger 270, it passes through the second interface of the four-way pipe 900 in turn And the third interface flows back to the first pump 210, forming a circulation of heat dissipation of the electric motor control 220.
模式七:电池240快充冷却模式Mode 7: battery 240 fast charge cooling mode
当新能源汽车20进行快充时,因快充模式下会造成电池240热量过高影响电池240充电速率和寿命,此时整车热管理模式会请求运行电池240快充冷却模式。电池240快充冷却模式运行时,制冷介质循环回路中,空调箱120中鼓风机121打开,高温高压的制冷介质从压缩机110流出后流入冷凝器123,由于鼓风机121打开,制冷介质在冷凝器123中冷凝放热到乘员舱后流出并进入第二节流件170和第一换热器160,第二节流件170全开,制冷介质在第一换热器160中再次冷凝放热并流至第三节流件180,制冷介质在第三节流件180处节流后进入第二换热器300,制冷介质在第二换热器300处蒸发吸热后再经过气液分离器190回流至压缩机110。当整车电量充入80%-90%时,打开第一节流件150,关闭空调箱120中的温度调节风门124,制冷介质流经冷凝器123不换热,流经蒸发器122蒸发吸热,给乘员舱降温,因为电池240快充时车中温度过高,体验感较差,因此在充电最后,对乘员舱进行制冷降温,以提高舒适度。冷却介质循环回路中冷却介质从第二泵230流出后从五通阀600的第二接口620进入五通阀600,五通阀600内部流向为第二接口620→第四接口640;从五通阀600的第四接口640流出后经过第二通道320、第二三通管800、第一三通管700及PTC加热器260进入电池240内部流道,从电池240内部流道中流出并进入第二泵230入口,实现电池240的强制冷却。When the new energy vehicle 20 is fast-charging, the heat of the battery 240 will be too high in the fast-charging mode to affect the charging rate and life of the battery 240. At this time, the thermal management mode of the whole vehicle will request to run the fast-charging cooling mode of the battery 240. When the battery 240 is running in the fast charging and cooling mode, in the cooling medium circulation circuit, the blower 121 in the air conditioning box 120 is turned on, and the high-temperature and high-pressure cooling medium flows out from the compressor 110 and flows into the condenser 123. Since the blower 121 is turned on, the cooling medium flows in the condenser 123 After the heat is condensed and released into the passenger compartment, it flows out and enters the second throttling element 170 and the first heat exchanger 160. The second throttling element 170 is fully opened, and the refrigerant condenses and releases heat again in the first heat exchanger 160 and flows concurrently. To the third throttling part 180, the refrigerant medium enters the second heat exchanger 300 after throttling at the third throttling part 180, and the refrigerant medium evaporates and absorbs heat at the second heat exchanger 300 and then passes through the gas-liquid separator 190 Return to compressor 110. When the electric quantity of the whole vehicle is charged to 80%-90%, open the first throttling member 150, close the temperature adjustment damper 124 in the air conditioning box 120, the refrigerant flows through the condenser 123 without heat exchange, and flows through the evaporator 122 to evaporate and absorb. Cool down the temperature of the passenger compartment, because the temperature in the car is too high during fast charging of the battery 240, and the experience is poor. Therefore, at the end of charging, the passenger compartment is cooled to improve comfort. In the cooling medium circulation circuit, the cooling medium flows out from the second pump 230 and enters the five-way valve 600 from the second port 620 of the five-way valve 600, and the internal flow direction of the five-way valve 600 is the second port 620→the fourth port 640; After the outflow from the fourth interface 640 of the valve 600 passes through the second channel 320, the second three-way pipe 800, the first three-way pipe 700 and the PTC heater 260, it enters the internal flow channel of the battery 240, flows out from the internal flow channel of the battery 240, and enters the first The inlet of the second pump 230 realizes forced cooling of the battery 240 .
模式八:电池240利用电机电控220余热加热模式Mode 8: The battery 240 utilizes the waste heat of the electric motor 220 to heat the mode
当冷却介质温度低于电池240温度需求范围时,汽车热管理系统10会发出电池240 加热请求。此时可用电池240自发热加热,可用PTC加热器260直接加热电池240,也可用电机电控220的余热进行加热。电机电控220余热加热电池240模式运行时,冷却介质循环回路中,冷却介质分为两路循环,一路冷却介质从第一泵210流出后流经电机电控220吸热后从五通阀600的第一接口610流至五通阀600,五通阀600内部流向为第一接口610→第三接口630;另一路冷却介质从第二泵230流出后从五通阀600的第二接口620进入五通阀600,五通阀600内部流向为第二接口620→第三接口630,两路冷却介质在五通阀600的第三接口630处汇合后流至混合管路250中混合后,流向第一三通管700,在第一三通管700处分为两路,一路经过第一三通管700的第二接口,PTC加热器260流至电池240给电池240加热,然后流出至第二泵230。另一路经过第二三通管800的第二接口及第一接口、四通管900的第四接口及第三接口回流至第一泵210,完成电池240利用电机电控220余热加热的循环。When the temperature of the cooling medium is lower than the temperature requirement range of the battery 240 , the vehicle thermal management system 10 will issue a heating request for the battery 240 . At this time, the battery 240 can be used for self-heating, the PTC heater 260 can be used to directly heat the battery 240 , and the waste heat of the electric motor control 220 can also be used for heating. When the motor electric control 220 waste heat heats the battery 240 to run, in the cooling medium circulation loop, the cooling medium is divided into two circuits, one cooling medium flows out from the first pump 210 and then flows through the motor electric control 220 to absorb heat and then flows from the five-way valve 600 The first port 610 of the five-way valve 600 flows to the five-way valve 600, and the internal flow direction of the five-way valve 600 is the first port 610 → the third port 630; the other cooling medium flows out from the second port 620 of the five-way valve 600 after the second pump 230 Entering the five-way valve 600, the internal flow direction of the five-way valve 600 is the second port 620→the third port 630, and the two cooling mediums meet at the third port 630 of the five-way valve 600 and then flow into the mixing pipeline 250 for mixing. Flow to the first three-way pipe 700, and be divided into two paths at the first three-way pipe 700, all the way through the second interface of the first three-way pipe 700, the PTC heater 260 flows to the battery 240 to heat the battery 240, and then flows out to the first three-way pipe 700 Second pump 230. The other path flows back to the first pump 210 through the second and first ports of the second three-way pipe 800 , and the fourth and third ports of the four-way pipe 900 , completing the cycle in which the battery 240 is heated by the residual heat of the electric motor control 220 .
模式九:电机电控220余热化霜模式Mode 9: Motor electric control 220 residual heat defrosting mode
在环境温度低且湿度高的工况下,当第一换热器160表面结霜时运行电机电控220余热化霜模式。制冷介质循环回路中,空调箱120中鼓风机121打开,温度调节风门124打开,高温高压的制冷介质从压缩机110流出后流入冷凝器123,制冷介质在冷凝器123中放热流出并进入第二节流件170和第一换热器160,第二节流件170全开,此时第一换热器160旁的风机280关闭,制冷介质在第一换热器160中放热,对第一换热器160表面进行化霜,制冷介质从第一换热器160流出后流至第三节流件180,在第三节流件180处节流后进入第二换热器300,制冷介质在第二换热器300处蒸发吸收冷却介质热量后再经过气液分离器190回流至压缩机110。冷却介质循环回路中,冷却介质分为两部分循环,一路冷却介质从第二泵230流出后从五通阀600的第二接口620进入五通阀600,五通阀600内部流向为第二接口620→第三接口630;从五通阀600的第三接口630流出后经过第一三通管700的第一接口,从第一三通管700的第二接口经过PTC加热器260进入电池240内部流道,从电池240内部流道流出最后再流至第二泵230,实现电池240的自循环匀温。另一路冷却介质从第一泵210流出后进入电机电控220吸热后从五通阀600的第一接口610进入五通阀600,五通阀600内部流向为第一接口610→第四接口640,从五通阀600的第四接口640流出后流至第二换热器300的第二通道320,在第二换热器300处放热后再依次经过第二三通管800的第三接口及第一接口、四通管900的第四接口及第三接口后回流至第一泵210。Under the condition of low ambient temperature and high humidity, when the surface of the first heat exchanger 160 is frosted, the electric motor control 220 operates in the waste heat defrosting mode. In the refrigerating medium circulation circuit, the blower 121 in the air-conditioning box 120 is turned on, the temperature regulating damper 124 is opened, the high-temperature and high-pressure refrigerating medium flows out from the compressor 110 and flows into the condenser 123, and the refrigerating medium releases heat in the condenser 123 and flows out into the second Throttle 170, first heat exchanger 160, and second throttle 170 are fully opened. At this time, the fan 280 next to the first heat exchanger 160 is turned off, and the cooling medium releases heat in the first heat exchanger 160. The surface of a heat exchanger 160 defrosts, the refrigerant flows out of the first heat exchanger 160 and then flows to the third throttling member 180, and enters the second heat exchanger 300 after throttling at the third throttling member 180, and the refrigeration The medium evaporates and absorbs the heat of the cooling medium at the second heat exchanger 300 and then flows back to the compressor 110 through the gas-liquid separator 190 . In the cooling medium circulation circuit, the cooling medium is divided into two parts to circulate, and one cooling medium flows out from the second pump 230 and then enters the five-way valve 600 from the second port 620 of the five-way valve 600, and the internal flow direction of the five-way valve 600 is the second port 620 → third port 630; after flowing out from the third port 630 of the five-way valve 600, it passes through the first port of the first three-way pipe 700, and enters the battery 240 from the second port of the first three-way pipe 700 through the PTC heater 260 The internal flow channel flows out from the internal flow channel of the battery 240 and finally flows to the second pump 230 to realize self-circulation and uniform temperature of the battery 240 . The other cooling medium flows out from the first pump 210 and enters the motor electric control 220 to absorb heat, then enters the five-way valve 600 from the first port 610 of the five-way valve 600, and the internal flow direction of the five-way valve 600 is the first port 610 → the fourth port 640, flows out from the fourth port 640 of the five-way valve 600 and then flows to the second channel 320 of the second heat exchanger 300, and then passes through the second channel 320 of the second three-way pipe 800 after releasing heat at the second heat exchanger 300 The three ports and the first port, the fourth port and the third port of the four-way pipe 900 return to the first pump 210 .
本申请提供的汽车热管理系统10及新能源汽车20,功能齐全,零部件少,结构简单,冷却介质回路集成度高,且成本低。其汽车热管理系统10可实现制冷模式+电池240自循 环模式、制冷模式+电池240强制冷却模式、制热模式+电池240自循环模式、制热模式+余热回收模式、除湿模式、电池240强制冷却模式、电池240快充冷却模式、电池240利用电机电控220余热加热、电机电控220余热化霜模式。本申请涵盖模式多,适用于高中低环境温度下行车、怠速、充电、乘员舱预热等多种整车实际使用场景功能模式,且适用工况范围广,可以满足整车在不同工况下的乘员舱与电池240与电机电控220热管理需求。The automobile thermal management system 10 and the new energy automobile 20 provided by the present application have complete functions, few components, simple structure, high integration of cooling medium circuit, and low cost. Its automotive thermal management system 10 can realize cooling mode + battery 240 self-circulation mode, cooling mode + battery 240 forced cooling mode, heating mode + battery 240 self-circulation mode, heating mode + waste heat recovery mode, dehumidification mode, and battery 240 forced cooling mode. Cooling mode, battery 240 fast charging and cooling mode, battery 240 heating by electric motor control 220 waste heat, motor electric control 220 waste heat defrosting mode. This application covers many modes, which are suitable for driving under high, medium and low ambient temperatures, idling, charging, preheating of the passenger compartment, etc., and the functional modes of various actual use scenarios of the vehicle. The thermal management requirements of the passenger compartment and the battery 240 and the electric motor control 220.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对申请专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请的专利保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present application, and the description thereof is relatively specific and detailed, but should not be construed as limiting the scope of the patent application. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the scope of patent protection of this application should be based on the appended claims.

Claims (10)

  1. 一种汽车热管理系统,其特征在于,包括制冷介质回路,所述制冷介质回路包括压缩机、空调箱、第一支路和第二支路,所述空调箱包括蒸发器与冷凝器,所述冷凝器的进口连通于所述压缩机的出口,所述冷凝器的出口通过所述第一支路连通于所述蒸发器的进口,并通过所述第二支路连通于所述压缩机的进口,所述蒸发器的出口连通于所述压缩机的进口,所述第一支路上设有第一节流件,以控制制冷介质流入所述蒸发器的流量以及对流入所述蒸发器的制冷介质节流降压。A thermal management system for an automobile, characterized in that it includes a refrigerant circuit, the refrigerant circuit includes a compressor, an air-conditioning box, a first branch and a second branch, the air-conditioning box includes an evaporator and a condenser, the The inlet of the condenser is communicated with the outlet of the compressor, the outlet of the condenser is communicated with the inlet of the evaporator through the first branch, and communicated with the compressor through the second branch The inlet of the evaporator, the outlet of the evaporator is connected to the inlet of the compressor, and the first throttling member is provided on the first branch to control the flow of the refrigerant flowing into the evaporator and the flow of the refrigerating medium into the evaporator The refrigerant medium throttling and depressurizing.
  2. 根据权利要求1所述的汽车热管理系统,其中,所述制冷介质回路还包括第一换热器与第二节流件,所述第二节流件设在所述冷凝器的出口与所述第一换热器的进口之间,所述第一换热器的出口连通于所述第一支路及所述第二支路。The automobile heat management system according to claim 1, wherein the refrigerant medium circuit further comprises a first heat exchanger and a second throttling element, and the second throttling element is arranged between the outlet of the condenser and the Between the inlets of the first heat exchanger, the outlet of the first heat exchanger communicates with the first branch and the second branch.
  3. 根据权利要求1所述的汽车热管理系统,其中,所述汽车热管理系统还包括冷却介质回路及第二换热器,所述第二换热器包括相互隔离的第一通道与第二通道,所述冷凝器的出口与所述压缩机的进口分别连通于所述第一通道的两端,所述第二通道连通于所述冷却介质回路。The automotive thermal management system according to claim 1, wherein the automotive thermal management system further includes a cooling medium circuit and a second heat exchanger, and the second heat exchanger includes a first channel and a second channel that are isolated from each other The outlet of the condenser and the inlet of the compressor communicate with both ends of the first channel respectively, and the second channel communicates with the cooling medium circuit.
  4. 根据权利要求3所述的汽车热管理系统,其中,所述冷却介质回路包括第一泵与电机电控,所述第一泵的出口与所述电机电控的进口连接,所述第一泵的进口与所述电机电控的出口连通于所述第二通道的两端。The automobile thermal management system according to claim 3, wherein the cooling medium circuit includes a first pump and an electric motor control, the outlet of the first pump is connected to the inlet of the electric motor control, and the first pump The inlet of the motor and the outlet of the electrical control of the motor are connected to both ends of the second channel.
  5. 根据权利要求4所述的汽车热管理系统,其中,所述冷却介质回路还包括第三换热器,所述电机电控的出口与所述第一泵的进口分别连通于所述第三换热器的两端。The automobile thermal management system according to claim 4, wherein the cooling medium circuit further includes a third heat exchanger, and the outlet of the electrical control of the motor and the inlet of the first pump are connected to the third heat exchanger respectively. both ends of the heater.
  6. 根据权利要求3所述的汽车热管理系统,其中,所述冷却介质回路包括第二泵与电池,所述第二泵的出口与所述电池的进口连通于所述第二通道的两端。The automobile thermal management system according to claim 3, wherein the cooling medium circuit includes a second pump and a battery, and the outlet of the second pump communicates with the inlet of the battery at both ends of the second channel.
  7. 根据权利要求6所述的汽车热管理系统,其中,所述冷却介质回路还包括PTC加热器,所述PTC加热器的两端分别连通于所述电池的第二泵的出口与所述电池的进口。The automobile thermal management system according to claim 6, wherein, the cooling medium circuit further comprises a PTC heater, and the two ends of the PTC heater are connected to the outlet of the second pump of the battery and the outlet of the battery respectively. import.
  8. 根据权利要求3所述的汽车热管理系统,其中,所述第一通道的进口前设有第三节流件。The automobile thermal management system according to claim 3, wherein a third throttling member is provided before the inlet of the first channel.
  9. 根据权利要求1所述的汽车热管理系统,其中,所述汽车热管理系统还包括第四节流件,所述第四节流件的一端连接于所述压缩机的出口,另一端连接于所述压缩机的进口。The automobile heat management system according to claim 1, wherein the automobile heat management system further comprises a fourth throttling member, one end of the fourth throttling member is connected to the outlet of the compressor, and the other end is connected to the outlet of the compressor. inlet of the compressor.
  10. 一种新能源汽车,其特征在于,包括权利要求1~9任一项中所述的汽车热管理系统。A new energy vehicle, characterized by comprising the vehicle thermal management system described in any one of claims 1-9.
PCT/CN2022/141453 2022-02-23 2022-12-23 Vehicle thermal management system and new energy vehicle WO2023160198A1 (en)

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